This catalog covers:

This fig. covers:

FH541V- G80

TITLE

PARTS CATALOG
4-STROKE ENGINE

FH541VPRODUCT CODE

FH541V-AG80

NOTE
MOWER

P/N

99908-2779-01

This catalog covers:

FH541V- G80

PARTS CATALOG INTRODUCTION
This parts catalog lists parts and sub-assemblies provided as service parts.
When it becomes necessary to replace parts, always use KAWASAKI GENUINE PARTS which have passed strict
inspection which guarantees quality and performance.

1. HOW TO ORDER PARTS
1)

When ordering the parts, be sure to use the parts catalog corresponding to the product code. Check
the product revision codes on the product and the catalog.

This fig. covers:

PARTS LIST INFOMATION

4) Part NumberThis is the key of your parts ordering.
Three kinds of part number are used in this catalog.
a. Structure 1b.

Structure 2

c. Standard Hardware Number(for bolts, nuts, washer, or the like)2)
3)

Specify the part code (all digits) exactly as listed in this catalog on your parts order.
The parts not shown in the illustrations of this catalog are not sold separately; only the complete units
or next higher assemblies illustrated are supplied as the service parts.

2. EXPLANATION OF PARTS CATALOG FORMAT
5) Description and Additional Information
The part name, the location, the size, and the serial number as additional information, etc. are described
here. Use them to find out and check the part required.
When a part number is changed without change of the product revision code and the changed parts are
not interchangeable, the serial number of the product is noted as follows;− FA130 − 100001) : Affected units are from beginning of the product of the(
product code up to and including this serial number.
(FA130 − 100002 −) : Affected units are from this serial number and above.
(FA130 − 100002 − FA130 − 110001) : Affected units are in this serial number range.

6) Quantity
The figure shows quantity of the part required at the indicated position on the illustration and for the
specified product revision code.
The asterisk (*) on this column means the part can be used as the substitute on the product and is supplied
until the stock is exhausted.
Note:Some small parts will be supplied by units.
Example: If six (6) bolts are ordered and the minimum quantity per unit is five (5), two (2), units ofthe bolt will be delivered.

7) Product Revision CodeThis Code indicates an important change which affects the service parts interchangeability.

3. ABBREVIATIONS

1) Product CodeThis code describes the product code covered by this catalog. The product revision code, which is a partof the product code, is omitted.

2) Part Group Title
This title is the representative name for the group of parts illustrated on the page.

3) Reference Number
The reference numbers are shown on the illustration and the list as the link between them.

#...................................Number&.........................................And(+) ......................................Plus(−)....................................Minus
2ND .............................. Second
3RD .................................. Third
4TH ................................ Fourth
A...................................Ampere
AR.........................As Required
ASSY.........................Assembly
CNT ............................... Center
COMP ....................... Complete

FR.....................................Front
G......................................Gram
HEX ......................... Hexagonal
ID=...................Inside Diameter
IN ....................................... Inch
L=...................................Length
LH ............................. Left Hand
LWR ................................ Lower
MM ............................ Millimeter
O/S............................Over Size
OD=..............Outside Diameter
REF..........................Reference

RH .......................... Right Hand
RPM.....Revolutions Per Minute
RR.....................................Rear
STD............................Standard
T.......................................Teeth
T= ............................. Thickness
U/S..........................Under Size
UPP ................................ Upper
V ......................................... Volt
W.......................................Watt

This catalog covers:

FH541V-

G80

This fig. covers:

01

CYLINDER/CRANKCASE
Ref.
No.

Part No.

Description

Quantity

11004
11008
11008A
11022
11060

11004-7016
11008-6043
11008-7020
11022-7018
11060-7001

GASKET-HEAD
HEAD-COMP-CYLINDER,#1
HEAD-COMP-CYLINDER,#2
CASE-ROCKERGASKET,ROCKER CASE

2
1
1
2
2

11060A
11061
13271
14091
49015

11060-7008
11061-7001
13271-7016
14091-7006
49015-6253

GASKET,CRANKCASE COVER
GASKET,BREATHER
PLATE
COVER
COVER-CRANKCASE

1
1
1
1
1

49109
49120
59071
92033
92043

49109-7002
49120-7113
59071-2079
92033-7003
92043-7001

ELEMENT-BREATHERCRANKCASE-COMP
JOINT
RING-SNAP
PIN

1
1
1
2
6

92049
92049A
92049B
92049C
92066

92049-7001
92049-7005
92049-7010
92049-7011
92066-7002

SEAL-OIL,RVC2 6X11X10.2
SEAL-OIL,SO 8X14X5 HS
SEAL-OIL,SD 35X48X8 R HS
SEAL-OIL,SD 35X62X8 L HS
PLUG

4
1
1
1
1

92153
92153A
130
130A
172

92153-7043
92153-7054
130AA0640
130CA0875
172BA0818

BOLT,6X12
BOLT,8X50
BOLT-FLANGED,6X40
BOLT-FLANGED,8X75
BOLT-STUD,8X18

4
17
4
2
4

A

1

MAR.11,2008

E0110-A408U

This catalog covers:

FH541V-

G80

This fig. covers:

02

PISTON/CRANKSHAFT
Ref.
No.

Part No.

Description

Quantity

13001
13002
13008
13031
13251

13001-7010
13002-7001
13008-6060
13031-7073
13251-7010

PISTON-ENGINEPIN-PISTON
RING-SET-PISTONCRANKSHAFT-COMP
ROD-ASSY-CONNECTING

2
2
2
1
2

92022
92033
92038
92151
92151A

92022-1982
92033-7002
92038-2101
92151-7010
92151-7017

WASHER,12.5X32X3.2
RING-SNAPKEY
BOLT,7/16-20UNF
BOLT,6X35

1
4
1
1
4

A

2

MAR.11,2008

E0120-A386A

This catalog covers:

FH541V-

G80

This fig. covers:

03

VALVE/CAMSHAFT
Ref.
No.

Part No.

Description

Quantity

12004
12005
12009
12011
12016

12004-7003
12005-7003
12009-7001
12011-2056
12016-7008

VALVE-INTAKEVALVE-EXHAUSTRETAINER-VALVE SPRING
COLLETARM-ROCKER

2
2
4
8
4

12032
13070
13070A
13116
13271

12032-7001
13070-7001
13070-7004
13116-2057
13271-7007

TAPPET
GUIDE
GUIDE
ROD-PUSH
PLATE

4
2
1
4
1

13271A
42036
49078
49118
92009

13271-7021
42036-7010
49078-7001
49118-7004
92009-2341

PLATE,GOVERNORSLEEVESPRING-ENGINE VALVECAMSHAFT-COMP
SCREW

1
1
4
1
4

92015
92033
92140
92145
92153

92015-2253
92033-7001
92140-7005
92145-7001
92153-7019

NUT
RING-SNAPBALLSPRING
BOLT

4
2
6
1
4

92200

92200-7001

WASHER

1

A

3

MAR.11,2008

E0130-A119AThis catalog covers:

FH541V-

G80

This fig. covers:

04

LUBRICATION-EQUIPMENT
Ref.
No.

Part No.

Description

Quantity

13107
13271
14075
16154
16154A

13107-7009
13271-7017
14075-7009
16154-2053
16154-2054

SHAFT
PLATE
CAP-ASSYROTOR-PUMP,IN
ROTOR-PUMP,OUT

1
1
1
1
1

49065
49065A
59051
59231
92043

49065-2078
49065-7004
59051-7011
59231-7005
92043-7003

FILTER-OIL
FILTER-OIL
GEAR-SPURFILLER
PIN

1
1
1
1
2

92066
92140
92145
92153
670

92066-7003
92140-7003
92145-7002
92153-7043
670D2016

PLUG
BALL
SPRING
BOLT,6X12O RING,16MM

2
1
1
3
3

A

4

MAR.11,2008

E0140-A202D

This catalog covers:

FH541V-

G80

This fig. covers:

05

COOLING-EQUIPMENT
Ref.
No.

Quantity

Part No.

Description

13270
14037
23062
49089
49089A

13270-7007
14037-7020-9H
23062-7010
49089-7002
49089-7032

PLATE
SCREEN
BRACKET-COMP
SHROUD-ENGINESHROUD-ENGINE

1
1
1
1
1

49089B
59041
59066
92026
92153

49089-7034
59041-7012
59066-7011
92026-7007
92153-7007

SHROUD-ENGINEFAN
HOUSING-FAN
SPACER
BOLT

1
1
1
AR
3

92153A
92153B
92172
130
130A

92153-7008
92153-7043
92172-7029
130AA0616
130AA0625

BOLT
BOLT,6X12
SCREW,SOCKET,6X12
BOLT-FLANGED,6X16
BOLT-FLANGED,6X25

1
4
3
2
2

130B

130AA0816

BOLT-FLANGED,8X16

1

A

5

MAR.11,2008

E0150-A759B

This catalog covers:

FH541V-

G80

This fig. covers:

06

ELECTRIC-EQUIPMENT
Ref.
No.

Part No.

Description

Quantity

21066
21171
21193
26030
26031

21066-7011
21171-7034
21193-7032
26030-7001
26031-7012

REGULATOR-VOLTAGE
COIL-ASSY-IGNITIONFLYWHEEL-ASSY
HARNESSHARNESS

1
2
1
1
1

27005
27008
27010
59031
59031A

27005-2056
27008-2055
27010-2154
59031-7009
59031-7014

SWITCH-ASSY-IGNITION
KEY-LOCKSWITCH
COIL-CHARGING
COIL-CHARGING

1
2
1
*
1

92009
92066
92070
92072
92151

92009-2308
92066-7002
92070-7003
92072-7003
92151-2097

SCREW
PLUG
PLUG-SPARK,RCJ8Y,SOLID
BAND
BOLT,12X30

1
1
2
3
1

92172
92200
130
510

92172-7018
92200-7002
130AA0620
510A5100

SCREW,5X20
WASHER
BOLT-FLANGED,6X20
KEY-WOODRUFF

4
1
4
1

A

6

MAR.11,2008

E0160-B248A

This catalog covers:

FH541V-

G80

This fig. covers:

07

CONTROL-EQUIPMENT
Ref.
No.

Part No.

Description

Quantity

13107
13271
16169
16171
39129

13107-7010
13271-7032
16169-7010
16171-7001
39129-7003

SHAFT
PLATE
LINK-CHOKELINKSPRING-GOVERNOR

1
1
1
1
1

49103
49113
92009
92145
92145A

49103-7004
49113-7011
92009-7007
92145-7003
92145-7004

ARM-GOVERNORPANEL-COMP-CONTROLSCREW,4X35
SPRINGSPRING11
1
1
192145B
92150
92153
92153A
92170

92145-7005
92150-2182
92153-7033
92153-7043
92170-7001

SPRING
BOLT,5X18
BOLT,6X35
BOLT,6X12
CLAMP

1
2
1
2
2

214
311
411

214AA0408
311AA0600
411AA0600

SCREW-PAN+-,4X8
NUT-HEX,6MM
WASHER-PLAIN,6MM

2
1
1

A

7

MAR.11,2008

E0170-A445L

This catalog covers:

FH541V-

G80

This fig. covers:08

CARBURETOR
Ref.
No.

Part No.

Description

Quantity

11061
11061A
11061B
11061C
11061D11061-7004
11061-7009
11061-7010
11061-7018
11061-7019

GASKET,INSULATORGASKET,CHAMBERGASKET,SCREWGASKET,AIR CLEANERGASKET

2
1
1
1
2

13107
15003
16014
16020
16025

13107-7018
15003-7086
16014-7007
16020-7003
16025-7006

SHAFT
CARBURETOR-ASSY
SCREW-PILOT AIR
CHAMBER-FLOATVALVE-THROTTLE

1
1
1
1
1

16030
16031
16041
16041A
16073

16030-7003
16031-7002
16041-7016
16041-7018
16073-7007

VALVE-FLOATFLOATSHAFT-CARBURETOR,CHOKESHAFT-CARBURETOR,THROTTLE
INSULATOR

1
1
1
1
1

16186
21188
39076
49121
59076

16186-7004
21188-7002
39076-7001
49121-7007
59076-7001

VALVE-ASSY-CHOKESOLENOID
LIMITERNOZZLE-MAIN
MANIFOLD-INTAKE

1
1
1
1
*

59076A
92009
92009A
92063
92063A

59076-7017
92009-2083
92009-2349
92063-7046
92063-7047

MANIFOLD-INTAKE
SCREW
SCREW
JET-MAIN,#100
JET-MAIN,#098,3280FT

1
2
1
1
AR

92063B
92081
92093
92093A
92145

92063-7063
92081-2234
92093-2100
92093-7003
92145-7015

JET-MAIN,#96,6560FTSPRINGSEAL
SEALSPRING

AR
1
1
1
1

130
172
214

130AA0635
172BA0685
214AA0510

BOLT-FLANGED,6X35
BOLT-STUD,6X85
SCREW-PAN+-,5X10

4
2
1

A

8

MAR.11,2008

E0180-A760A

This catalog covers:

FH541V-

G80

This fig. covers:

09

AIR-FILTER/MUFFLER
Ref.
No.

Part No.

Description

Quantity

11010
11013
11013A
11038
11038A

11010-7013
11013-7002
11013-7033
11038-7006
11038-7013

FILTER-ASSY-AIR
ELEMENT-AIR FILTERELEMENT-AIR FILTER
CASE-ASSY-AIR FILTER
CASE-ASSY-AIR FILTER

1
1
1
1
1

11050
11060
13271
18049
27012

11050-7006
11060-7021
13271-7001
18049-7002
27012-7003

BRACKETGASKET,MUFFLER
PLATE
PIPE-EXHAUST
HOOK

1
2
1
1
2

49070
59071
92015
92072
92153

49070-7008
59071-7017
92015-1193
92072-7013
92153-7043

MUFFLER-COMP
JOINT
NUT
BAND
BOLT,6X12

1
2
2
1
2

92170
92191
92210
92210A
232

92170-7002
92191-7001
92210-7004
92210-7027
232AA0514

CLAMP
TUBE
NUT
NUT,M8SCREW-PAN-WS+-,5X14

1
1
1
4
2

233
311
461

233AA0416
311AA0400
461DA0800

SCREW-PAN-WP+-,4X16
NUT-HEX,4MM
WASHER-SPRING,8MM

1
1
4

A

9

MAR.11,2008

E0190-B048A

This catalog covers:

FH541V-

G80

This fig. covers:

10

FUEL-TANK/FUEL-VALVE
Ref.
No.

Quantity

Part No.

Description

13271
23062
42036
42036A
49019

13271-7004
23062-7019-9H
42036-7008
42036-7012
49019-7001

PLATE
BRACKET-COMPSLEEVESLEEVEFILTER-FUEL

1
1
1
1
1

49040
92170
92191
92192
92192A

49040-7001
92170-2009
92191-7002
92192-7135
92192-7136

PUMP-FUEL
CLAMP
TUBE
TUBE,6.35X12.7X160
TUBE,6.35X12.7X180

1
4
1
1
1

130

130AA0620

BOLT-FLANGED,6X20

2

A

10

MAR.11,2008

E0200-A551C

This catalog covers:

FH541V-

G80

This fig. covers:

11

STARTER
Ref.
No.

Part No.

Description

Quantity

13101
21039
21080
21163
39184

13101-7003
21039-7004
21080-7005
21163-7022
39184-7004

GEAR-ASSY
BRUSH
ARMATURE
STARTER-ELECTRIC
BRACKET-ASSY

1
1
1
1
1

92151
130

92151-7013
130AA0816

BOLT
BOLT-FLANGED,8X16

1
2

A

11

MAR.11,2008

E0210-A409A

This catalog covers:

FH541V-

G80

This fig. covers:

12

LABEL
Ref.
No.

Part No.

Description

Quantity

56070
56080

56070-2014
56080-7054

LABEL-WARNINGLABEL-BRAND

A

12

1
1

MAR.11,2008

F0290-B426A

This catalog covers:

FH541V-This fig. covers:

G80

PART NAME INDEX
AIR-FILTER/MUFFLER...........................................09
CARBURETOR.......................................................08
CONTROL-EQUIPMENT........................................07
COOLING-EQUIPMENT.........................................05
CYLINDER/CRANKCASE ...................................... 01
ELECTRIC-EQUIPMENT........................................06
FUEL-TANK/FUEL-VALVE......................................10
LABEL.....................................................................12
LUBRICATION-EQUIPMENT..................................04
PISTON/CRANKSHAFT ......................................... 02
STARTER................................................................11
VALVE/CAMSHAFT ................................................ 03

This catalog covers:

FH541VPart No.

This fig. covers:

G80
Fig No.

NUMERICAL PARTS INDEXPart No.

Fig No.

Part No.

Fig No.

Part No.

Fig No.

11004-7016 .................................... 01
11008-6043 .................................... 01
11008-7020 .................................... 01
11010-7013 .................................... 09
11013-7002 .................................... 09
11013-7033 .................................... 09
11022-7018 .................................... 01
11038-7006 .................................... 09
11038-7013 .................................... 0911050-7006 .................................... 09

16025-7006 .................................... 08
16030-7003 .................................... 08
16031-7002 .................................... 08
16041-7016 .................................... 08
16041-7018 .................................... 08
16073-7007 .................................... 08
16154-2053 .................................... 04
16154-2054 .................................... 04
16169-7010 .................................... 07
16171-7001 .................................... 07

56070-2014 .................................... 1256080-7054 .................................... 1259031-7009 .................................... 06
59031-7014 .................................... 06
59041-7012 .................................... 05
59051-7011 .................................... 04
59066-7011 .................................... 05
59071-2079 .................................... 01
59071-7017 .................................... 09
59076-7001 .................................... 08

92153-7033 .................................... 07
92153-7043 .................................... 01
92153-7043 .................................... 04
92153-7043 .................................... 05
92153-7043 .................................... 07
92153-7043 .................................... 09
92153-7054 .................................... 01
92170-2009 .................................... 1092170-7001 .................................... 07
92170-7002 .................................... 09

11060-7001 .................................... 01
11060-7008 .................................... 01
11060-7021 .................................... 09
11061-7001 .................................... 01
11061-7004 .................................... 08
11061-7009 .................................... 08
11061-7010 .................................... 08
11061-7018 .................................... 08
11061-7019 .................................... 08
12004-7003 .................................... 03

16186-7004 .................................... 08
172BA0685.....................................08
172BA0818.....................................01
18049-7002 .................................... 09
21039-7004 .................................... 11
21066-7011 .................................... 06
21080-7005 .................................... 1121163-7022 .................................... 1121171-7034 .................................... 06
21188-7002 .................................... 08

59076-7017 .................................... 08
59231-7005 .................................... 04
670D2016.......................................04
92009-2083 .................................... 08
92009-2308 .................................... 06
92009-2341 .................................... 03
92009-2349 .................................... 08
92009-7007 .................................... 07
92015-1193 .................................... 09
92015-2253 .................................... 03

92172-7018 .................................... 06
92172-7029 .................................... 05
92191-7001 .................................... 09
92191-7002 .................................... 1092192-7135 .................................... 1092192-7136 .................................... 1092200-7001 .................................... 03
92200-7002 .................................... 06
92210-7004 .................................... 09
92210-7027 .................................... 09

12005-7003 .................................... 03
12009-7001 .................................... 0312011-2056 .................................... 03
12016-7008 .................................... 0312032-7001 .................................... 03
13001-7010 .................................... 02
13002-7001 .................................... 02
13008-6060 .................................... 02
13031-7073 .................................... 02
13070-7001 .................................... 03

21193-7032 .................................... 06
214AA0408.....................................07
214AA0510.....................................08
23062-7010 .................................... 05
23062-7019-9H .............................. 10
232AA0514.....................................09
233AA0416.....................................0926030-7001 .................................... 06
26031-7012 .................................... 06
27005-2056 .................................... 06

92022-1982 .................................... 02
92026-7007 .................................... 05
92033-7001 .................................... 03
92033-7002 .................................... 02
92033-7003 .................................... 01
92038-2101 .................................... 02
92043-7001 .................................... 01
92043-7003 .................................... 04
92049-7001 .................................... 01
92049-7005 .................................... 01

13070-7004 .................................... 03
130AA0616.....................................05
130AA0620.....................................06
130AA0620.....................................10130AA0625.....................................05
130AA0635.....................................08
130AA0640.....................................01
130AA0816.....................................05
130AA0816.....................................11
130CA0875 .................................... 01

27008-2055 .................................... 06
27010-2154 .................................... 06
27012-7003 .................................... 09
311AA0400.....................................09
311AA0600.....................................0739076-7001 .................................... 08
39129-7003 .................................... 07
39184-7004 .................................... 11
411AA0600.....................................0742036-7008 .................................... 1092049-7010 .................................... 01
92049-7011 .................................... 01
92063-7046 .................................... 08
92063-7047 .................................... 08
92063-7063 .................................... 08
92066-7002 .................................... 01
92066-7002 .................................... 06
92066-7003 .................................... 04
92070-7003 .................................... 06
92072-7003 .................................... 06

13101-7003 .................................... 1113107-7009 .................................... 04
13107-7010 .................................... 07
13107-7018 .................................... 08
13116-2057 .................................... 0313251-7010 .................................... 02
13270-7007 .................................... 05
13271-7001 .................................... 09
13271-7004 .................................... 1013271-7007 .................................... 03

42036-7010 .................................... 03
42036-7012 .................................... 10461DA0800.....................................09
49015-6253 .................................... 01
49019-7001 .................................... 1049040-7001 .................................... 1049065-2078 .................................... 04
49065-7004 .................................... 04
49070-7008 .................................... 09
49078-7001 .................................... 03

92072-7013 .................................... 09
92081-2234 .................................... 08
92093-2100 .................................... 08
92093-7003 .................................... 08
92140-7003 .................................... 04
92140-7005 .................................... 03
92145-7001 .................................... 03
92145-7002 .................................... 04
92145-7003 .................................... 07
92145-7004 .................................... 07

13271-7016 .................................... 01
13271-7017 .................................... 04
13271-7021 .................................... 03
13271-7032 .................................... 07
14037-7020-9H .............................. 05
14075-7009 .................................... 04
14091-7006 .................................... 01
15003-7086 .................................... 08
16014-7007 .................................... 08
16020-7003 .................................... 08

49089-7002 .................................... 05
49089-7032 .................................... 05
49089-7034 .................................... 05
49103-7004 .................................... 0749109-7002 .................................... 01
49113-7011 .................................... 07
49118-7004 .................................... 03
49120-7113 .................................... 01
49121-7007 .................................... 08
510A5100.......................................06

92145-7005 .................................... 07
92145-7015 .................................... 08
92150-2182 .................................... 07
92151-2097 .................................... 06
92151-7010 .................................... 02
92151-7013 .................................... 1192151-7017 .................................... 02
92153-7007 .................................... 05
92153-7008 .................................... 05
92153-7019 .................................... 03

Part No.

Fig No.