Leakage
LD 500/510 – Leak detector with camera – shows leakage rate
in l/min and cost in €NEW:
Multi-user capable through cloud solution
NEW:
Unique laser distance measurement
for automatic cost determination
m6.5

Find out your leakage rate (l/min or cfm)
and potential savings (€ /year).
Currency can be set as required
Find the smallest leaks at large
distances
NEW:
Automatic sensor detection

Auto level: Automatically adapts thesensitivity to the environment and reliably eliminates ambient noise
Photograph leaking parts
Paperless documentation.
Enter everything into the device on site:
Define the leakage location as well as
the remedial measures and spare parts
requiredTransmit the leakage data via USB toyour desktop software

Create a report in accordance withISO 50001

The LD 500 meets therequirements of class
I instruments for the“Standard Test Methodfor Leaks UsingUltrasonic”(ASTM Int. – E1002-05)

FINDING LEAKS PAYS OFF:Sample calculation for a medium-sized company:
Approx. 25% of compressed air is lost due to leaks
Installed compressor capacity 150 kW(el) x 6000 OpHrs x € 0.12/kWh
Annual electricity costs: € 180,000
25% leakage cost: 27,000 € per year!
1

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9 hours of continuous operation possible
Fatigue-free work –ergonomic, one-hand operation – lowweightLeakage
8VHWKHUHSRUWLQJVRIWZDUHWRTXLFNO\DQGHႈFLHQWO\SURGXFHDQ,62UHSRUWCS Leak Reporter – cloud solution

CS Leak Reporter – PC solution

Ideal for leak detection service providers and for companies/
major corporations with multiple locations.

Creates detailed ISO 50001 reports. Provides an illustrated
overview of the leaks found and their savings potential. MeasXUHVIRUHOLPLQDWLRQLQFOXGLQJVWDWXVGLVSOD\FDQEHGH¿QHGIRU
every leak – license for two computers• Each “user” in the leakage search team can be assigned arole (e.g. leakage search, leakage repair, monitoring, checking for success)• Access rights to individual or all projects can be assigned
individually to each user
• The browser-based software ensures a common database inreal time and paperless documentation
Leakage Report

Start: 15/04/2019

End: 25/04/2019

Contact details:

Customer:

Auditor:Company:

Acme

John Sample

Address:...

1 Sample St., 12345 Sampletown

E-mail:johnacme@sample.com

j.sample@acme.com

Phone:...

+49 1234 567890

Duration: 10 day(s)Logo:Project master data:
Import date:

CO2 emissions:

0.527 kg/kWh

Cost calculation basis:

Energy costs (70%)

Specific output:

0.12 kWh/m³

Compressed air costs:

21.6 €/1000 m³

Electricity price:

0.18 €/kWh

Operating hours per year:

4350 hResults:

Improvements:

Number of leaks:

141

Number remedied:1Total leakage amount:718.126 ltr/min

Leakage amount saved:

3.468 ltr/min

Total costs per year:

4,048.49 €Costs saved per year:

19.55 €

Total CO2 per year:

11.91 tonnes

CO2 saved per year:

0.06 tonnes

Leak tag:1

Building – location

COMPRESSOR ROOM 1

Repair under pressure possible? - No

Date and time:

15/04/2019 12:06:03

Error: Ball valve defective

Leakage rate:< 1.395 ltr/min

Spare part: 1/2" ball valve

Costs per year:< 7.86 €Action: Replace

Total CO2 per year:

0.02 tonnes

Note: -Priority:

Low

Status: OpenComment:

Replace ball valve

Remedied on: Remedied by: -Leak tag:

2Building – location

Repair under pressure possible? - No

Date and time:

15/04/2019 12:08:19

Error: Flange leaking

Leakage rate:

2.519 ltr/min

Spare part: DN 100 flange seal

Costs per year:

14.2 €

Action: Reestablish seal

Total CO2 per year:

0.04 tonnes

Note: -Priority:

High

Status: Done

Comment:

Reestablish flange seal

Remedied on: 16/04/2019
Remedied by: AM

www.cs-instruments.com

2Leakage
Sensors:

Accessories:
Acoustic trumpet
Focuses the sound waves of small
leaks, thereby amplifying the audible noise. The laser enables precisedetection. Integrated laser distancemeasurement

HeadsetThe noise-proof headset enables leakdetection even in an extremely loudenvironment. The ambient noise isfaded out, and the leakage (inaudibleultrasonic sound) is transformed into
an audible signal

Parabolic mirror
For leak detection at great distances.
Laser pointer and camera integrated

Holster with shoulder strap
For the LD 500/510, enables ergonomic and safe work

Focus tube with focus tip
For pinpoint detection of the smallest leaks in confined spaces

Leak tags
As hardcopies for documentation onsiteGooseneck
Enables pinpoint detection of theleak in places that are difficult to access. Background noise is faded out

Ultrasonic tone generator
A handy ultrasonic tone generator isavailable for detecting leaks in systems that are not under pressure. The
transmitter is positioned so that thesound can enter the pipe system. The
ultrasonic signal penetrates the smallest openings, which can then be detected with the LD 500

Professional accessory – parabolic mirror
By focusing the ultrasonic waves in
the parabolic mirror, even the smallest leaks of 0.8 l/min (approx. € 8 p.a.)
can be located with pinpoint precision(± 15 cm) at a distance of up to 10 to
15 m.
The shape of the parabolic mirror
ensures that only ultrasonic wavesof the targeted leak are evaluated.
Background noise is reduced to aminimum.

3

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Leakage
Easy documentation in the device directly on site
Detect a leakThe device indicates the leakage rate in (l/min or cfm) and thesavings potential in (€ /year) on the display. Currency can beset as required.
This data is saved together with the photo.

'H¿QHWKHORFDWLRQ
The location of each leak can be stored:
Company / building / location

Remedy the leakEfficiency and clarity also for elimination of leaks. Definitionof the necessary spare parts and maintenance work alreadyon site.

Spare parts list in the device
The software can be used to transfer a custom spare parts list
to the device. The device offers an intelligent search function
with auto-complete feature.
The list with the required spare parts can be exported from theCS Leak Reporter software.

www.cs-instruments.com

4

Leakage
The LD 500/510 in detail
The new leakage meters LD 500/LD 510 with integrated camera and leakage calculation are ideal measuring devices which help toeasily find and document even the smallest leaks (0.1 l/min corresponds to approx. € 1 per year) even at great distances.
LD 510 is the world’s first leakage meter with an additional freely assignable sensor input for all CS sensors. In addition to leakage
measurement and detection, all necessary measurements relating to dew point, flow, pressure, temperature, ... can also be carried out.

Acoustic trumpet

CameraUSB interfaceLeak detection on:• Compressed air and pneumatic systems (up to 40 bar) and vacuumsystems• Technical gases such as nitrogen, oxygen, argon, ...

Separate input for external CSsensors (LD 510 only)

Flow meter
VA 5005Flow meter
VA 520• Leak testing of containers (including unpressurised containers)
using an ultrasonic transmitter

Dew point sensor
FA 510Pressure sensor

www.cs-instruments.com

Current/effective
power meters

Leakage

Costs per year
Size of leak – diameter (mm)Pressure

0.5 mm

1.0 mm

1.5 mm

2.0 mm

2.5 mm

3.0 mm3 bar€ 90

€ 361

€ 812

€ 1,444€ 2,256€ 3,248

4 bar

€ 113

€ 451

€ 1,015€ 1,805€ 2,820€ 4,061

5 bar

€ 135

€ 541

€ 1,218€ 2,166€ 3,384€ 4,873

6 bar

€ 158

€ 632

€ 1,421€ 2,527€ 3,948€ 5,685

7 bar

€ 180

€ 722

€ 1,624€ 2,888€ 4,512€ 6,497

8 bar

€ 203

€ 812

€ 1,827€ 3,248€ 5,076€ 7,309

Table: Leakage costs in one year with 24-hour operation 365 days per year calculated with compressed air costs of 1.9 ct/Nm³.

Transport case – LD 500/510

Transport case – Parabolic mirror

TECHNICAL DATA OF THE LD 500 / LD 510
Operating frequency:

40 kHz ± 2 kHzConnections:

3.5 mm stereo jack for headset, power supply socket for connecting an external charger

Laser:

Wavelength: 645…660 nm
Output power: < 1 mW (laser class 2)

Display:

3.5" touch screen

Interface:

USB interface

Data logger:

16 GB SD memory card(100 million values)

Power supply:

Internal rechargeable Li-Ion batteries, approx. 9 h continuous operation, 4 h charging timeAmbient temperature:

0…+50 °CEMC:

DIN EN 61326

Auto level:

Automatically adapts the sensitivity to the environment and reliably eliminates ambient noise

Sensitivity:

min: 0.1 l/min at 6 bar, 5 m distance, approx. € 1/year of compressed air costs

Weight without headset:

540 grams

TECHNICAL DATA OF EXTERNAL SENSOR INPUT (LD 510 ONLY)
Measuring range:

See external CS sensors

Accuracy:

See external CS sensors

Power supply:

Output voltage: 24 VDC ± 10%
Output current: 120 mA in continuous operationwww.cs-instruments.com

6Leakage

DESCRIPTIONORDER NO.

LD 500 set consisting of:

0601 0105

LD 500 leak detector with acoustic trumpet and integrated camera,100
leak tags for marking the leaks on site

0560 0105

NEW: Integrated laser distance measurement

Z554 5000

Transport case0554 0106

Sound-proof headset

0554 0104

Focus tube with focus tip

0530 0104

AC adapter plug

0554 0009

Spiral cable for connecting the ultrasonic sensor,
length 2m (extended)

020001402

Holster with shoulder strap for LD 500/510

020001795

DESCRIPTIONORDER NO.

LD 510 set consisting of:

0601 0106

LD 510 leak detector incl. acoustic trumpet, with integrated camera
and additional input for external sensors, 100 leak tags for marking theleaks on site

0560 0106

NEW: Integrated laser distance measurement

Z554 5000

Transport case0554 0106

Sound-proof headset

0554 0104

Focus tube with focus tip

0530 0104

AC adapter plug

0554 0009

Spiral cable for connecting the ultrasonic sensor,
length 2m (extended)

020001402

Holster with shoulder strap for LD 500/510

020001795

Accessories
DESCRIPTION

0530 0105*RRVHQHFN IRU OHDN GHWHFWLRQ DW VLWHV ZKLFK DUH GLႈFXOW WR DFFHVV
(length 1500 mm)

0530 0108

DESCRIPTION
Parabolic mirror for leak detection at long distances, incl. transport case

DESCRIPTION
Ultrasonic tone generator for leak testing

DESCRIPTION
500 leak tags for marking the leaks on site

7

ORDER NO.

*RRVHQHFN IRU OHDN GHWHFWLRQ DW VLWHV ZKLFK DUH GLႈFXOW WR DFFHVV
(length 600 mm)

www.cs-instruments.com

ORDER NO.
0530 0106

ORDER NO.
0554 0103

ORDER NO.
0530 0107

Leakage
SoftwareDESCRIPTIONCS Leak Reporter V2Creates detailed ISO 50001 reports. Provides an illustrated overview ofthe leaks found and their savings potential. Measures for elimination,
LQFOXGLQJVWDWXVGLVSOD\FDQEHGH¿QHGIRUHYHU\OHDN±OLFHQVHIRUWZR
computers

ORDER NO.
0554 0205

New functions:- Simple spare parts management- Histogram functions for documenting continuous improvement inaccordance with ISO 50001 on the company or building level

DESCRIPTIONCS Leak Reporter V2 – additional licence for one computer

DESCRIPTIONCS Leak Reporter – cloud solution
Basic package:Browser-based access to the CS Cloud.
Advantages:- Common database of all users in real time.
- Work across standards in the team.
- Paperless documentation.
- Unlimited number of guest logins (read-only rights) can be set up.
Only available in combination with at least one CS Cloud (0554 0306)
user licence.

DESCRIPTION
User licence – CS Cloud
1 user / 12 months for CS Leak Reporter Cloud solution use.

ORDER NO.
Z554 0205CS

ORDER NO.
0554 0305

ORDER NO.
0554 0306

LD 500/510 calibration
DESCRIPTION
LD 500/LD 510 re-calibration

ORDER NO.
0560 3333

Additional sensors / accessories for connection to LD 510
DESCRIPTIONORDER NO.

FA 510 dew point sensor for mobile devices, -80...+20 °Ctd incl. mobile
measuring chamber, 5 m connection cable and perforated protection
cap0699 1510

9$ÀRZSUREHPD[YHUVLRQ PV SUREHOHQJWKPPLQFO
5 m connection cable0695 1124

Standard pressure probe CS 16, 0…16 bar, ± 1% accuracy of f.s.

0694 1886'LႇHUHQWLDOSUHVVXUHSUREHEDUGLႇ

0694 3561

Connection cable for pressure, temperature or external sensors on mobile instruments, 5 m

0553 0501

CS Basic – data evaluation in graphic and table form – readout of themeasured data via USB or Ethernet. License for two workstations

0554 8040

www.cs-instruments.com

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