HL Indicator
Compact size 24 x 48 mm Indicator

HL■ Display surface：20×44 mm（External dimension ：24×48 mm）■ Depth behind panel：20 mm■ Terminal：Connector■ Mounting：Snap-in mounting■ Illumination type：Full-Face, 3-Color■ Accessories：Wire harness

CHARACTERISTICS
Display Surface Size

20×44 mm

Illumination Color

Red, Green

Illumination Type

Full-Face, 3-Color

STRUCTURE
COVER

DC12 V ，24 V ±5%

Supply Voltage

45 mA max.

Consumption Current

Original connector (5 pins)

Terminal Shape
Insulation ResistanceMore than 100 MΩ at DC 500 V

Dielectric Strength

AC 1500 V RMS between terminals and ground50/60 Hz for 60 sec.
at normal ambient temperature and humidity

150 V

Peak Reverse Voltage

Ambient Operating Temperature －10℃ to 40℃（No Freeze, No Condensation）

Ambient Operating Humidity

45 to 85%RH max.
（No Condensation）

Ambient Storage Temperature－25℃ to 65℃（No Freeze, No Condensation）

Ambient Storage Humidity

85%RH max.

（No Condensation）

RoHS（10 Substances）

FILTERLIGHT
CARTRIDGE

HOUSING

Conform to standards

https://www.sunmulon.co.jp/english/products/led_e/hl.html◇Dimensions：page HL-2
◇LED specifications：page HL-6

◇Accessories：page HL-2
◇Terminals：page HL-7

◇Ordering code：page HL-3～4 ◇Internal connection arrangements：page HL-6
◇Mounting design / Panel cutout：page HL-7

Sunmulon Co., Ltd.

HL-1

DIMENSIONS
24

44

20

Sunmulon mark

3.5

4820

JAPAN

20

44

3DTOP VIEW

DXF

The cover surface has a blasted finish.

ACCESSORIES
Name

Appearance

Connector

Classification

Part no.

Precautions for use

Housing- 1 housing and 5 contacts set.
BL-0077- Contact is Honda Tsushin Kogyo’s product
HKP-F403.

For contact－- Honda Tsushin Kogyo’s product HKP-KF.
We do not sell this product.

Crimping tool－- Honda Tsushin Kogyo’s product KP-309.
We do not sell this product.

Contact
Contact pulling tool

Contact crimping tool

Wire harness

Wire harness

Removing tool

For removal
light cartridge

50 cm

CL-0230

100 cm

CL-0231- For other dimensions, please contact us.
※ The pin assignment is different from AL and TL.

CL-0218- Be used to remove light cartridge from housing.

APart no.

Ａ length

CL-0230

CL-0231

50 cm

100 cm

1 2 3 4 5

Wire harness

Wire：UL1061 AWG26※ For other dimensions, please contact us.
※ The pin assignment is different from AL and TL.

※ No number on the actual item.

Pin No.

1Wire ColorRed

3D・DXF data download site ： https://www.sunmulon.co.jp/download/

Sunmulon Co., Ltd.

23

Green Yellow

45BlueGrayTolerance : ± 0.4 mm

HL-2

ORDERING CODE 【Full-Face】
Assembled Part

HL

W0K

● OPTION
0003Connector
without Accessories

Blank

No option● MOUNTING ※4）● SHAPE
W01

For Horizontal Mtg.

2For Vertical Mtg.

X

Without Snap springRectangle● LED COLOR
7Red15GreenXWithout LED※3）● Supply Voltage to LED● COVER COLOR※1）CTransparentX

Without cover ※2）

BlackHGrayDC12V

3DC24VX

LEDなし● TERMINAL● HOUSING COLORK2K● FILTER COLOR
1Red2

Green

4

Milk-white

8Lemon Yellow※1）

X

Without filter※2）

Connector with Accessories※3）● NOTES※1）When using Lemon Yellow filter (8), specify LED color Green (15).
※2）For without cover (X), specify without filter (X). Filters can be ordered separately.
※3）For the connector, refer to Accessories page.
If you do not need Accessories, add 0003 at the end of the ordering code.

※4）Snap spring metal plates come out Left / Right direction for Vertical mounting, and Top / Bottom direction for Horizontal mounting
to avoid interfering mutually. Therefore, in case of independent use, it does not matter. (select 1 Horizontal ordinary)

LIGHT CARTRIDGE

HLW0K● OPTION● SHAPE
W015

GreenX

Without LEDBlank

No option

※1）

2

DC12V

3

DC24V

X

LEDなし

● TERMINAL● LED COLOR
RedConnector
without Accessories● Supply Voltage to LED

Rectangle

70003

KConnector with Accessories※1）※ If cover and filter are required, please order separately
by referring to “Replacement parts” page HL-5.

● NOTES※1）For the connector, refer to Accessories page.
If you do not need Accessories, add 0003 at the end of the ordering code.

◇Dimensions：page HL-2
◇LED specifications：page HL-6

◇Accessories：page HL-2
◇Terminals：page HL-7

◇Internal connection arrangements：page HL-6
◇Mounting design / Panel cutout：page HL-7

Sunmulon Co., Ltd.

HL-3

ORDERING CODE 【3-Color】
Assembled PartHLW3 715

K● OPTIONRectangle● LED COLOR715

Connectorwithout AccessoriesBlank

No option※2）● MOUNTING ※3）● SHAPE
W300031For Horizontal Mtg.

2

For Vertical Mtg.

X

Without Snap spring● Supply Voltage to LED

Red・Green・Orange Yellow● COVER COLOR

2

DC12V

3DC24V

CTransparent● TERMINAL

X

Without cover ※1）

K● HOUSING COLOR

Connector with Accessories※2）● FILTER COLOR

KBlack4

Milk-white

H

GrayX

Without filter※1）● NOTES※1）For without cover (X), specify without filter (X). Filters can be ordered separately.
※2）For the connector, refer to Accessories page.
If you do not need Accessories, add 0003 at the end of the ordering code.

※3）Snap spring metal plates come out Left / Right direction for Vertical mounting, and Top / Bottom direction for Horizontal mounting
to avoid interfering mutually. Therefore, in case of independent use, it does not matter. (select 1 Horizontal ordinary)

LIGHT CARTRIDGE

HL

W3 715 K● OPTION

Rectangle● LED COLOR
715Connector
without Accessories

Blank

No option※1）● Supply Voltage to LED● SHAPE
W300032

DC12V

3DC24V● TERMINAL

Red・Green・Orange YellowK※ If cover and filter are required, please order separately
by referring to “Replacement parts” page HL-5.

Connector with Accessories※1）● NOTES※1）For the connector, refer to Accessories page.
If you do not need Accessories, add 0003 at the end of the ordering code.

◇Dimensions：page HL-2
◇LED specifications：page HL-6

◇Accessories：page HL-2
◇Terminals：page HL-7

◇Internal connection arrangements：page HL-6
◇Mounting design / Panel cutout：page HL-7

Sunmulon Co., Ltd.

HL-4

REPLACEMENT PARTS● Full-Face COVER／FILTER
RedGreen

Milk-whiteLemon Yellow Transparent

HL-0511-CC

COVERFILTERHL-0512-LR HL-0512-LG HL-0512-LM HL-0512-LY● 3-Color COVER／FILTER
Milk-white

HL-0511-CC

COVER
HL-0512-LM

FILTER DIMENSIONSLEGEND FACE

Sandblasted

17.5

FILTER

Transparent

41.5

1.5

HL-0512Tolerance : ± 0.4 mm

Sunmulon Co., Ltd.

HL-5

INTERNAL CONNECTION ARRANGEMENTS● Full-Face
BOTTOM VIEW

DC12V

TOP VIEW
Sunmulon mark5 4 3 2 1

Sunmulon markDC24V

5 4 3 2 1

● 3-Color
BOTTOM VIEW

DC12V

TOP VIEW
Sunmulon mark5 4 3 2 1

● 3-Color combination(Common for each voltage)
Terminals

LED Color

1, 2－3Red

1, 2－4Green

1, 2－5

Orange Yellow

Sunmulon mark5 4 3 2 1

DC24V

LED SPECIFICATIONS● Full-FaceVoltage
DC12V
DC24V±5％±5％Rated Current (mA)

RedGreen26401320● 3-Color
Rated Current (mA)
Voltage
DC12V
DC24V

±5％±5％

Orange Yellow

RedGreen(Red & Green
Simultaneous lighting)

2532

36

131618Sunmulon Co., Ltd.

HL-6

TERMINALS● TERMINALS LAYOUT (BOTTOM VIEW)
Sunmulon mark● Connector

Pin No.

Full-Face3-Color

1

Anode (＋)

Anode (＋)

5 4 3 2 1Projection

2

Anode (＋)

Anode (＋)

3Cathode (－)

Cathode (－) R

1 2 3 4 54

Cathode (－) G5

Cathode (－)

Terminal layout with the projection on top.
No number on the actual item.

Orange Yellow (Simultaneous lighting)● Applicable wire

※ Simultaneous lighting is impossible while Pin No. 3, 4, 5
for 3-Color type.
※ The pin assignment is different from AL and TL.
※ LED color : R (Red), G (Green).

Wire size

Coatingouter diameter

AWG＃24-28

1.0－1.5 mm

MOUNTING DESIGN／PANEL CUTOUT
Recommended panel thickness : 1 to 3.2 mm

Mounting design

Panel cutout

48

44.5 ＋0.40Vertical＋0.4
20.5＋24（n－1）
024n2420.5 ＋0.4
0Horizontal＋0.4
44.5＋48（n－1）
048n※ If the panel is to be finished (e.g. coated), make sure that the panel meets the specified dimensions after the coating.
※ After the panel-cutting process, make sure to remove burrs on the surface.

n : Number of Units

Tolerance : ± 0.4 mm

Sunmulon Co., Ltd.

HL-7

ASSEMBLY & DISASSEMBLY
1．Removing Cover

2．Removing Light cartridge

Insert a flat-head screwdriver into the groovein the center of the housing, and turn it 90°.
(Please be careful not to damage the cover.)After removing the cover and filter,
hang the cartridge with the removing tool
(CL-0218) in the groove, and pull it
straight out.

Groove3．Fitting Light cartridge
There is a proper direction for
combining the light cartridge
and the housing.
Insert the light cartridge by aligning
the projection of the housingwith the groove of the light cartridge
until click.

PRECAUTIONS FOR CORRECT USE
If preparing the character film separately, use a heat-resistant film with a thickness of 0.1 mm.
For dimensions, please refer to the figure below.
17.5 ＋0－0.2

41.5 ＋0－0.2※ For handling instructions and precautions other than the above, please refer to “Safety Precautions for All Indicators”.

Tolerance : ± 0.4 mm
As of October 2023

Sunmulon Co., Ltd.

HL-8

Safety Precautions for All Indicators
1. Notes on contents of Catalogs(1) Rated values, performance values, and specification values of Sumulon products listed in this catalog are values acquired under respective conditionsin independent testing, and do not guarantee values gained in combined conditions.
(2) The ambient operating temperature(humidity) is guaranteed by evaluation based on characteristics, and does not guarantee continuous use for a long
period of time near the upper or lower limit of the ambient operating temperature(humidity) or permanent use at that temperature(humidity).
(3) Reference data and reference values listed in catalogs are for reference purposes only, and do not guarantee that the product will always operate
appropriately in that range.
(4) The specifications / appearance and accessories of Sunmulon products listed in catalogs are subject to change or termination of sales without notice,for improvemnet or other reasons.
(5) The content of catalogs is subject to change without notice.

2. Note on applications(1) If using Sunmulon products in combination with other products, confirm the following suitability by yourself. Sunmulon shall provide no guarantees
regarding the combination suitability.
(a) Regulations, satndards, or laws to which your machinery, equipment, ect. must conform(b) Functionality and safety of your machinery and equipment(2) Wiring and installation that ensures the Sunmulon product used in your system, machine, device, or the like can perform and function according toits specifications.
(3) When using Sunmulon products, be cautious when implementing the following.
(a) Use of Sunmulon products with sufficient allowance for rating and performance.
(b) Safety design, including redundant design and malfunction prevention design that prevents other danger and damage even in the event thatSumulon product fails.
(4) Sunmulon products are designed and manufactured as general-purpose products for general industrial products. They are not intended for use
in the following applications, and in the event that you use Sunmulon product for these applications, unless otherwise agreed upon between youand Sunmulon, Sunmulon shall provide no guarantees whatsoever regarding Sunmulon products.
(a) Safety devices intended for human body protection(b) Direct control of transport equipmnt (railroads / airplanes / ships / vehicles / vehicle instruments, etc.)(c) Space equipment, submarine equipment(d) Nuclear power control equipment, radiation related equipment(e) Combustion equipment, electric heat equipment(f) Disaster prevention and security equipment(g) Elevating equipment(h) Amusement facilities(i) Facilities subject to government or industry regulations(j) Use in applications that require a high degree of safety, any other equipment, instruments, or the like that could endanger life or human health

3. Warranty(1) The warranty period for Sunmulon products shall be 1 year after purchase or delivery to the specified location.
(2) Warranty scope should a failure occur in Sunmulon product during the above warranty period for reasons attributable to Sunmulon, then Sunmulon shallprovide that product, free of charge, the same quantity. Further, in no event shall liability of Sunmulon exceed the individual price of the product onwhich liability is asserted.
(3) Failures cause by the following reasons shall be deemed outside the scope of this warranty.
(a) The product was handled or used deviating from conditions / environment listed in the catalogs(b) The failure was caused by reasons other than Sunmulon product(c) Modification or repair was performed by a party other than Sunmulon(d) Replacement of maintenance parts, installation of accessories, or the like was not performed properly in accordance with the user’s manual andcatalogs(e) The failure could not have been predicted with the scientific and technical standards at the time when the product was shipped from Sunmulon(f) The failure was due to other causes not attributable to Sunmulon (including cases of force majeure such as natural disasters and other disasters)(4) The warranty listed in this Safety Precautions is the full and complete warranty for Sunmulon products, and Sunmulon shall bear no liability whatsoever
regarding special damages, indirect damages, incidental damages, or passive damages that occurred due to Sunmulon product.

4. Handling precautions for indicator(1) Wire the terminals with correct polarity. Connecting connectors backwards may cause a power short, resulting in burnout.
(2) Turn off the power to the product before starting installation, removal, wiring, maintenance, or inspection. Failure to turn power off may cause
electrical shock or fire.
(3) Be careful of electrostatic breakdown when handling.
(4) Do not drop or otherwise apply strong force to the indicator.
(5) Do not place heavy objects on the indicator.
(6) Do not operate or use the housing by itself. Use the indicator with assembled the cover.
(7) When removing the cover and filter, using a sharp object (screwdrivers, tweezers, etc.), hard object (metal, etc.), or with a large or sudden force,
may cause deform or damage the indicator.
(8) Do not use the indicator under loads that exceed the rated capacity or other ratings. Doing so may result in burnout accidents.

Sunmulon Co., Ltd.

PRECAUTION-1

Safety Precautions for All Indicators(9) Assemble correctly according to the handing instructions. Do not assemble or disassemble the product other than as described in the catalog,
as this may cause defects or accidents.
(10) Illumination(a) Do not apply a voltage between the LED terminal that is greater than the rated voltage. Doing so may damage the LED, cause lighting failure.
(b) LEDs cannot be lit directly by AC circuit should be provided rectifier smoothing circuit for products other than AC input type.

Correct

Incorrect
RDCACRLED

LEDAC(c) When wiring, pay attention to the polarity of the terminals.
(d) Simultaneous lighting may not be possible with Dual-Color, 3-Color illumination or Split-Face illumination, check the catalog.
(e) Apply voltage directly to LEDs of Non-built-in resistor type will damage the LEDs, so connect an appropriate external resistor.

(11) Wiring(a) When tightening terminals or connecting connectors, do not apply more force than necessary from the back side.
Support the indicator with one hand as it may slip out of the front of the panel.
(b) Use the applicable connectors listed in the catalog for each model.
(c) Do not apply a soldering iron to the indicator housing. Doing so may deform the terminals and cause defects.
(d) Hand solder with the terminals facing down to prevent flux from penetrating into the indicator.

Correct

Incorrect(e) Use the appropriate wire size for the applied voltage and current, and solder properly. Use of the product with incomplete soldering may cause
abnormal heat generation, resulting in a fire hazard.
(12) Usage environment(a) Do not use in the presence of flammable or explosive gases such as gasoline, thinner, LPG, etc.
(b) Avoid using the product in places where corrosive or silicon gas is generated, high temperature, high humidity, sea breeze or direct sunlight.
(c) Provide appropriate protection when using the product in places where it is exposed to water, oil, metal powder, or dust.
(d) Do not use the product in a place subject to vibration or shock. It may cause malfunction or damage.
(e) When installed in a close grouping or continuously lit, the ambient temperature may exceed the specified value due to heat generation.
Take measures such as ventilation and lowering the operating voltage.
(f) When checking the actual equipment, load conditions and operating environment should be the same as the actual operating conditions.
(g) The ambient temperature for storage is －25℃ to 65 ℃ (No freeze, no condensation).

(13) When wiping off dirt on the indicator, wipe lightly with a soft, dry cloth. Organic solvents such as thinner, benzene, alcohol, or other acidic chemicals
may cause deformation, discoloration, or malfunction.
(14) Store the product away from malignant gases, dust, high temperature and high humidity, and keep it in our packing condition.

(15) Periodic inspection and replacement(a) Although mechanical and electrical durability are listed in the specifications column, deterioration of various parts (deterioration of resins andcorrosion of metal parts) is possible due to the operating environment and method of use. We ask that you implement inspections for Sunmulon
products to prevent accidents from occurring by conducting periodic inspections and replacements.
(16) Service scope
The price of Sunmulon products do not include the cost of services, such as dispatching technicians.

Sunmulon Co., Ltd.

PRECAUTION-2