Innovative surface technology
for industrial applications.

Wood & MDF

www.wagner-group.com

Welcome to WAGNER.

We bring color, protection and function to surfaces.

J. Wagner GmbH is one of the world‘s leading manufacturers ofequipment and systems for the finishing of surfaces with powder
coating and liquid lacquers, paints and other liquid materials. The
Industrial Solutions division with its brands WAGNER, WALTHERPILOT, Reinhardt-Technik and C.A. Technologies stands for highquality, efficiency and productivity in all areas of industrial applications.
Whether in the automotive, wood and MDF, Protective Coating,household appliance or agriculture, construction and transport sector- we offer you the entire technology range and individual solutions
for your application.
Which challenge can we support you with?

23

With us you will reach your goals.

4

Research & Development

Engineered Systems

Worldwide Service

Technology Centers

Training & Education

We bring ideas to life in our modern researchand development center at our Swiss location in
Altstätten. We evaluate new technologies andaccompany product ideas from development toseries production. We can draw on our team‘sperfect mix of many years of experience andshared expertise, all of which enable WAGNER
to develop high-quality, innovative products
and solutions.

Our engineers not only advise and supply you
with reliable standard products from our extensive
portfolio. We will also be pleased to support you
in the development of a system solution individually designed for your specific application. Evenfor demanding processes, we develop complete
coating systems with perfectly matched components that reliably meet your requirements- regardless of the industrial sector in which you
are active.

You want to keep your process reliability at a constantly high level through regular maintenance andplanned service calls? You need information about
repairs, spare and wear parts or updates of yourequipment? The experts in our global WAGNER
service network always offer you professional
and personal support.

Our technology centers at various locations in Europe, China and the USA
offer you the opportunity, with the support of our experienced application
specialists, to determine and test the right coating solution for the respective
application under real production conditions. Even after the purchase of aWAGNER system, you will receive expert advice to help you continuously
improve your production processes and achieve high-quality results.

The WAGNER Academy is the right partner for training and further educationin the coating industry. You receive an all-round professional service - fromopen training courses with participants from different companies to individually tailored training courses on your own premises. In addition, the WAGNER
Online Academy offers you a range of online learning content, with which you
can also continue your own further training in your desired subject area.

5

Experience fascinating surfaces.

Not all wood is the same. In addition to naturally grownwoods, there are also composites such as MDF, chipboard
or multiplex, with different characteristics and processing
requirements. Wooden objects can be large or small, loose
or assembled, curved or flat, vertical or horizontal, withsimple or complex shapes. We offer the right technology
for every application - manual or automatic paint applications, paint supply, mixing and dosing units and muchmore. Products for sealing and bonding various wood parts
are also part of our portfolio.

Powder Coating

Liquid Coating

Bonding & Sealing

WAGNER MDF powder coating technology
enables total, consistent and seamless
performance, so that the color shadereaches every spot. It is environmentallyfriendly and enables immediate further
processing of the coated object.

Liquid coating is the most widely used typeof lacquer application for wooden objects.
It offers the ideal solution for achieving
high-quality surfaces with an excellent
gloss level.

Bonding and sealing represents an importantpart of wood processing, where different object
parts and materials are combined. Both manualand automatic applications of adhesives andsealants are possible.

Typical applications:Typical applications:• Kitchen• Windows & doors• Seating furniture• Stairs• Timber• Kitchen & furniture• Windows & doors• Interior• Timber

Typical applications:• Kitchen• Bathroom furniture• Children furniture• Interior• Accessories

67

Solutions for kitchen furniture

Kitchen furniture is often exposed to water, steam and high temperatures. Our solutions ensure that the surface is not affected bythis and retains its high-quality appearance at all times. The primer, paint and high-gloss finish can be applied using both manualand automatic coating technology.

Kitchen fronts
MDF powder coating technology
is the ideal solution for kitchen
furniture, because it allows foran even application of varnish on
all corners. The powder coating
prevents the formation of cracks
in the event of swelling of theMDF panel.

Furniture components

High-gloss surfaces

We also offer a wide range of
automatic and manual solutions forgluing furniture components, suitable for both sprayable and extrudable
adhesives.

Very high quality surfaces can be achieved with ourpaint finishing solutions. With WAGNER equipment,
you get high-quality primer coats and can reduce thecost of sandblasting before applying the topcoat.

8

Automatic liquid coating

2K systems

Pump technology

Glue application

The GA 4000AC automatic AirCoat
gun with optional internal or external control was designed for use inautomated painting systems andachieves a very high applicationeﬃciency.

With the TwinControl, 2K Smartand 2K COMFORT mixing anddosing units, WAGNER offers apowerful product family thatfully meets different requirements for numerous industrial
applications.

Whether paints, stains, releaseagents, primers, adhesives,chemicals, high or low viscosity,
aqueous or with high solids
content - WAGNER offers the rightfeeding pump for every medium
and application. Our pumps are acompelling proposition with their
low-icing air motors, high reliability,ease of maintenance, low wear, andlow energy consumption.

Handling adhesives often places
special demands on sprayguns. WALTHER PILOT offers
both manual and automaticguns for applying solvents andwater-based adhesives, as wellas adhesives with a high solids
content.

9Solutions for windows & doors

Windows and doors, both interior and exterior, must meet many requirements: In addition to an attractive appearance,high weather resistance and reliable protection against external influences such as exhaust fumes, dirt or UV radiation
play an important role outdoors.

Liquid coating
Whether you use water-based orsolvent-based material, we offer
you a suitable individual solution.
Our electrostatic systems reduce
your paint consumption andincrease your productivity.

Windows
Silicone plays an important rolein the processing of windows. We
offer a wide range of pumps formanual and automatic application processes.

10

Automatic
AirCoat guns

High-pressure
diaphragm pump

The combination of airless andairspray provides high atomization
quality and reliable applicationeﬃciency. AirCoat produces excellent
coating quality at significantly
lower spray pressure than airless.
The WAGNER automatic versions
are ideally suited for use in ﬂatbed
machines and on robots.

The WAGNER Cobra is the
only pneumatic high-pressure
diaphragm pump on the market.
The pump has been speciallydesigned for high reliability andstrong performance. Perfectly
suitable also for reactivematerials.

Airspray guns

Silicone application

Almost all coating materials canbe processed with airspray guns.
These include not only paints andvarnishes, but also adhesives,
release agents, oils, etc. The electrostatic guns are available as versions for solvent and water-based
paints. With them, you can achieve
an eﬃcient application eﬃciency
with high surface quality at thesame time.

The Ecostar evo manual 2K
dosing and mixing system from
Reinhardt-Technik delivers
adjustable mixing ratios andhelps reduce overall manufacturing costs by increasing laboreﬃciency.

11

Solutions for seating furniture

Chairs, armchairs and sofas come in all sizes and shapes. They can make a room inviting and comfortable. Water andsolvent-based coating technologies play a major role in achieving a high-quality appearance. Many objects require thegluing of different types of cushions and fabrics to the wood structure.

Liquid coating
By using the electrostatic
equipment for water-based orsolvent-based paints in manualand automatic processes, you
can save paint consumption andgreatly improve productivity.

Bonding application
We offer a wide range of automatic and manual solutions forthe bonding of seating furnitureparts.

Electrostatic system forwater-based coatings
WAGNER AquaCoat systems havebeen developed for the electrostatic processing of water-based
coatings and release agents.
They enable fine atomizationand homogeneous wetting withminimal coating thicknesses.

12Electrostatic guns

Pressure tanks

Adhesive processing

WAGNER electrostatic manual andautomatic guns are a compelling
proposition with their highreliability, process and work safety.
Due to the external power supply
with the WAGNER control units,
the guns are very light, robust
and vibration-free. Their operating
design makes them as versatile as
they are easy to handle.

With WALTHER PILOT pressuretanks, the material ﬂow is absolutely pulsation-free, allowing
excellent spraying results.
The time-consuming refillingof guns and pressure tanks
common to all other current air
atomization guns is no longer
necessary.

Handling adhesives often places
special demands on sprayguns. WALTHER PILOT offers
both manual and automaticguns for applying solvents andwater-based adhesives, as wellas adhesives with a high solids
content.

13

Solutions for interior & accessories

Floor coverings, wooden stairs, baseboards, small pieces of furniture - all these parts have to meet different requirements and withstand various external influences. WAGNER offers specific, customized solutions for liquid and powder
coating as well as for adhesive and sealant applications.

Liquid coating
Regardless of the size or shapeof the objects that need to becoated with varnish - we have theoptimal solution for you.

Bonding application
You benefit from a wide range of
automatic and manual solutions
for bonding interior trim andaccessories.

Manual & automatic
powder coating
Our manual guns and systems
stand out due to their easyoperation, our automatic systems
due to their high eﬃciency. This
technology is the result of a processof continuous further development
to achieve strong performance in a
multitude of coating applications.

14Airspray guns

AirCoat applications

Gear metering system

Almost all coating materials canbe processed with airspray guns.
These include not only paints andvarnishes, but also adhesives,release agents, oils, etc. The electrostatic guns are available as versions for solvent and water-based
paints. With them, you can achieve
an eﬃcient application eﬃciency
with high surface quality at thesame time.

The combination of airless andairspray ensures high atomization quality and a reliableapplication eﬃciency. AirCoat
produces excellent coating quality at significantly lower spraypressure than airless. Manualand automatic applications arepossible.

The ContiFlow Vario from
Reinhardt-Technik is a compact
and variable table top unit for
manual and semi-automatic
production processes.

15

Solutions for the construction industry

Construction wood can be used in its natural form or consist of different layers, such as multiplex panels.
When used in the construction industry, this wood must be very resistant to weathering and provide reliable protection
against UV radiation and fire.

Wood gluing
Our automatic and manual
solutions offer a wide range
of options for the applicationof sprayable or extrudable
adhesives.

Wooden facades
Coating exterior wood surfaces
usually requires the use of highly
viscous water-based materials.
With our powerful pumps andhigh-quality spray guns, you are
perfectly equipped.

Cladding
Inline processes with automatic
high-speed application are
the usual solution for cladding
production. Our know-how
complements the performance ofyour product.

Airless applications
WAGNER airless guns meet all
requirements for the use of highly
filled and highly viscous coatingmaterials. The quality of thecomponents and materials usedensures high availability and low
downtimes.

16

Automatic
AirCoat guns

High-pressure
pump technology

The combination of airless andairspray provides high atomization
quality and reliable applicationeﬃciency. AirCoat produces excellent coating quality at significantly
lower spray pressure than airless.
The WAGNER automatic versions
are ideally suited for use in ﬂatbed
machines and on robots.

The Puma 28-40 high-pressure
piston pump is suitable forairless and AirCoat applications.
It is ideally suited as a finishingor hardener pump for individual
professional painting stations.

Gear metering system
The ContiFlow Vario from
Reinhardt-Technik is a compact
and variable tabletop unit for
manual and semiautomaticproduction processes.

17Solutions for MDF surfaces

WAGNER‘s technology for the electrostatic powder coating of MDF workpieces is ideal for furniture and interior design production. It enables seamless all-round coating with uniform, scratch-resistant surfaces that fit the MDF panelform-fittingly and can be processed immediately. The powder coating effectively protects furniture in wet areas such as
bathrooms or kitchens against water damage in particular.

Robust surfaces
MDF powder coating gives thepaint a robust surface finish. This isparticularly useful where furnitureis subject to heavy use. Joint-freesurface applications make especiallythe sensitive areas such as edges orfinishes very resistant. This property
plays a major role especially in theproduction of children‘s, oﬃce or
kitchen furniture.

Reliable protection
Contact with or exposure to moisture inparticular presents a challenge whenprocessing MDF workpieces. WithWAGNER‘s powder coating technology,
the finishes on the edges are homogeneous and sealed around. The powder
coating prevents cracking if the MDF
swells, which is a decisive advantage
especially for kitchen and bathroom
furniture.

18

Sustainable technology

Maximum design freedom

MDF powder coating is an environmentally friendly alternative to traditional liquid coating, lamination or film
coating. The amount of CO2 emitted
per m2 of coated surface is up to threetimes lower when powder coatings areused than with conventional UV andwater-based coatings. This type of coating also does not require any solventsat all. Excess powder is recovered andreturned to the powder cycle.

Whether simple or complex geometries with 3D structures, indentations
or recesses - almost any workpiece
shape can be coated reliably andseamlessly with MDF technology,
so that the color tone reaches
every spot. This design versatility
offers furniture designers or interior
designers, for example, a wide rangeof possibilities.

Automatic powder coating

Powder centers

Powder recovery

Booth technology

WAGNER automatic guns aredesigned for very high coating performance, eﬃciency and service life.
With the high-performance charging
and atomization system, perfectsurfaces are achieved with optimum
material utilization.

The powder center, as the heart ofthe powder supply, ensures thatthe required material quantity isconveyed to the guns. Whether
you want to feed the powder fromthe original container or fromother containers - we support you
professionally and competently inthe selection of the right feeding
technology for your coating
requirements.

WAGNER recovery systems
separate the powder/air
mixture extracted from thebooth and return the separated
powder back into the powder
circuit. You can choose between
filter and cyclone recovery
systems.

From systems for new and small
businesses to fully automatic
powder coating including preand/or post-coating, we always
offer the right solution for fast color
changes and eﬃcient material
utilization.

19Wagner International AG
Industriestrasse 229450 Altstätten
Switzerland+41 71 7572211
wagner_ch@wagner-group.com

Wagner Industrial Solutions Scandinavia AB
Skolgatan 61
568 31 Skillingaryd
Sweden+46 370 79830
info.se@wagner-industri.com

J. Wagner GmbH
Otto-Lilienthal-Straße 1888677 Markdorf
Germany+49 7544 505 0
info@wagner-group.com

Wagner Spray Tech Corporation
1770 Fernbrook Lane North
Plymouth, Minnesota 55447
USA+1 763 5537 000
custserv@wagnerspraytech.com
www.wagnersystemsinc.com

Wagner S.p.A.
Via Santa Vecchia, 109
23868 Valmadrera (LC)Italy
+39 0341 210100
wagner_it_va@wagner-group.com

www.wagner-group.com

WALTHER Spritz- und Lackiersysteme GmbH
Kärntner Straße 18 - 30
42327 Wuppertal
Germany+49 202 787 0
info@walther-pilot.de
www.walther-pilot.de
Reinhardt-Technik GmbHWaldheimer Straße 358566 Kierspe
Germany+49 2359 666 0
info-rt@wagner-group.com
www.reinhardt-technik.de

Wagner Spraytech (Shanghai) Co., Ltd.
1st Floor, No. 58, 3rd Jiangchang Road
Jing´an District
Shanghai 200436
China+86 2166521858
wagnersh@wagner-spraytech.com.cn

Subject to alterations and errors.
All information and illustrations are not binding.
WADO_0043_BR_EN(03.23)© 2023, J. Wagner GmbH. All rights reserved.