Olympic(1190)

Wood Stove andFireplace Insert•

Residential Freestanding Stove•

Mobile-Home Freestanding Stove•

Alcove Approved•

Hearth-Stove Approved• Masonry Fireplace Insert
Save these instructions
for future reference

SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions andinstallation inspection requirements in your area.
Owner's Manual Copyright 2007, T.I.
$10.0093508061
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ListedTested to: U.L. 1482\
Report # 028-S-27-2 (June, 1999)

2

Introduction

Introduction
We welcome you as a new owner of an Avalon Olympic wood-burning stove. In purchasing an Avalon
Olympic you have joined the growing ranks of concerned individuals whose selection of an energy system
reflects both a concern for the environment and aesthetics. The Avalon Olympic is one of the finest
appliances the world over. This manual will explain the installation, operation, and maintenance of thisappliance. Please familiarize yourself with the Owner's Manual before operating your appliance and savethe manual for future reference. Included are helpful hints and suggestions which will make theinstallation and operation of your new appliance an easier and more enjoyable experience. We offer ourcontinual support and guidance to help you achieve the maximum benefit and enjoyment from yourappliance.

Important Information
No other Avalon Olympic appliance has the same
serial number as yours. The serial number isstamped onto the label on the back of the appliance.

Register your warranty online at:traviswarranty.com

This serial number will be needed in case you require
service of any type.
Model:

Or, mail your warranty card to:Travis Industries House of Fire
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

Avalon Olympic

Save Your Bill of Sale.
Serial Number:
Purchase Date:
Purchased From:© Travis Industries

To receive full warranty coverage, you will need toshow evidence of the date you purchased your heater.
Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to thispage so that you will have all the information you needin one place should the need for service or information
occur.

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Table of Contents
General Information

3

Operating Your Appliance

Introduction & Important Information...................... 2
Safety Precautions ............................................ 4
Features & Specifications.................................... 6

Safety Notice.................................................... 25
Before Your First Fire ......................................... 25
Opening the Door .............................................. 25
Bypass Operation.............................................. 26
Starting a Fire................................................... 27
Adjusting the Burn Rate ...................................... 28
Ash Removal.................................................... 28
Optional Blower Operation .................................. 29
Re-Loading the Stove......................................... 29
Overnight Burn ................................................. 29
Normal Operating Sounds ................................... 29
Hints for Burning ............................................... 30
Selecting Wood................................................. 30
Troubleshooting ................................................ 31

Stove Installation
Planning The Installation..................................... 7
Floor Protection Requirements ............................. 8
Stove Placement Requirements ........................... 8
Clearances ...................................................... 8
Chimney Requirements ...................................... 10
Chimney Termination Requirements...................... 11
Outside Air Requirements ................................... 11
Alcove Installation Requirements .......................... 12
Mobile Home Requirements ................................ 13
INSTALLATION DIAGRAMSStandard Ceiling with a Factory Built Chimney......... 14
Cathedral Ceiling with a Factory Built Chimney........ 14Exterior Factory Built Chimney ............................. 15
Hearth Stove Positive Connection......................... 15
Hearth Stove Direct Connection ........................... 16
Interior Masonry Chimney ................................... 16

Maintaining Your Appliance
Daily Maintenance ............................................. 32
Remove Ash .................................................... 32
Clean The Glass ............................................... 32
Monthly Maintenance ......................................... 33
Door and Glass Inspection .................................. 34
Check For Creosote Buildup ................................ 33
Yearly Maintenance ........................................... 34
Touch Up Paint ................................................. 34
Blower Cleaning................................................ 34
Firebrick and Baffle Inspection ............................. 34
Door Parts ....................................................... 35
Replacing the Glass........................................... 35
Replacing the Door Gasket.................................. 35
Replacing the Door Handle.................................. 35
Firebox Parts.................................................... 36
Floor & Side Firebrick Removal & Replacement....... 36
Baffle Removal and Replacement ......................... 37
Air Tube Removal and Replacement ..................... 37

Fireplace Insert Installation
Planning The Installation..................................... 17
Preparation for Installation .............................. 17
Additional Accessories Needed for Installation .... 17
Standard vs. Cook-Top Installations ................. 17
Installation Considerations.............................. 17
Top Air Chamber Extension................................. 18
Fireplace Requirements...................................... 19
Insert Placement Requirements............................ 20
Hearth Requirements ......................................... 20
Masonry Fireplace Requirements ......................... 20
Drafting Performance ......................................... 21
Leveling Bolt Installation ..................................... 21
Block-Off Plate Installation .................................. 22
Insert with Positive Connection............................. 23
Insert with Direct Connection (Masonry Fireplace).... 23
Insert with Face Seal Connection.......................... 24

Warranty............................................................
Listing Information ............................................ 39
Optional Equipment
Stove Legs....................................................... 40
Pedestal .......................................................... 40
Rear Blower Installation ...................................... 42
Outside Air Boot Installation................................. 43
Surround Panels ............................................... 44
Front Blower..................................................... 45

Index ................................................................. 46© Travis Industries

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4

Safety Precautions
The viewing door must be
closed and latched during
operation.

Gas

Never block free airflow throughthe air vents on this appliance.

This appliance is designed andapproved for the burning of cordwood only. Do not attempt toburn any other type of fuel otherthan cord wood in thisappliance, it will void all
warranties and safety listings.

Do not touch the appliance while
it is hot and educate all childrenof the danger of a hightemperature appliance. Youngchildren should be supervisedwhen they are in the same roomas the appliance.

ASHES

Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up andcause a house fire.
Do not connect this appliance toany chimney serving anotherappliance.

© Travis Industries

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Ok

Type
HT

Ashes must be disposed in a
metal container with a tight lid
and placed on a noncombustible surface well awayfrom the home or structure.

Keep furniture, drapes, curtains,wood, paper, and othercombustibles a minimum of 36"
away from the front of theappliance.

36"

This appliance must be properly
installed to prevent thepossibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods orcompromise in the installation.

Gasoline or other flammableliquids must never be used tostart the fire or "Freshen Up" thefire. Do not store or use
gasoline or other flammableliquids in the vicinity of thisappliance.

Clay
Liner

Contact your local building
officials to obtain a permit andinformation on any installation
restrictions or inspection
requirements in your area.
Notify your insurance companyof this appliance as well.

This appliance must beconnected to a listed hightemperature (UL 103 HT)
residential type chimney or an
approved masonry chimney witha standard clay tile, or stainlesssteel liner.

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Safety Precautions

MobileHome

When installed in a mobile
home, this appliance must be
bolted to the floor, have outside
air, and not be installed in the
bedroom (Per H.U.D.
requirements). Check with local
building officials.

Never try to repair or replace
any part of this appliance unless
instructions are given in thismanual. All other work must be
done by a trained technician.

A
A
A
A

5
Do not place clothing or otherflammable items on or near thisappliance.

Do not make any changes ormodifications to an existing
masonry fireplace or chimney toinstall this appliance.
Do not make any changes to theappliance to increasecombustion air.

Allow the appliance to cool
before carrying out any
maintenance or cleaning.

Maintain the door and glass seal
and keep them in goodcondition.

Overfiring the appliance may
cause a house fire. If a unit orchimney connector glows, you
are overfiring.

Do not use a grate or otherdevice to elevate the fire off ofthe firebox floor. Burn the fire
directly on the bricks.

Avoid placing wood against theglass when loading. Do notslam the door or strike the glass.

This
Manual© Travis Industries

Do not throw this manual away.
This manual has important
operating and maintenanceinstructions that you will need at
a later time. Always follow the
instructions in this manual.

93508061

Travis Industries, Inc. grants
no warranty, implied orstated, for the installation or
maintenance of yourappliance, and assumes noresponsibility of any
consequential damage(s).

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6

Features & Specifications

Installation Options

Features•

Freestanding•

Freestanding in an Alcove•

Freestanding in a Mobile Home•

Masonry Fireplace Insert
NOTE: This fireplace insert is not approved for
Factory Built Z.C. (Metal) Fireplaces

•
•
•
•
•
•
•

EPA Phase II Approved
3.1 Cubic Foot Firebox Volume
Single Operating Control
Accepts Logs Up to 24" Long
Steel Plate Construction (1/4" & 3/16")
Heavy Duty Refractory Firebrick
Optional High-Tech Blower

Heating Specifications
Approximate Maximum Heating Capacity (in square feet)*

1,500 to 2,500

Maximum BTU's per Hour (Cord Wood Calculation)

74,300Overall Efficiency (Oregon Method)

70.0 %

Maximum Burn Time

Up to 12 Hours* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions
Note:
Measure side, corner,and back clearancesfrom the stove top.

5-3/4"

29-3/8"The flue collar
protrudes 1" above
the stove top

21 1/4"*Height:With Legs 29-1/8"
Pedestal 32-5/8"

Weight:510 Lbs. with pedestal* For inserts, add 1" for the flue collar.
** See "Fireplace Requirements" for details
on fireplace insert installation.

20-1/2"**

Figure 1

Emissions
2.6 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

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7

SAFETY NOTICE:
Please read this entire manual before you install and use your new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even death.
Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install thestove yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this stove and notify yourinsurance company before proceeding with installation.

Preparation for Installation•

Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed byapplying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove can be lightened by removing the firebricks and baffle (pg 36) - replace before operation.

Additional Accessories Needed for Installation•

Legs or Pedestal

Packing List
• Top Air Chamber Extension (used for inserts only)• (4) Screws (for the Top Air Chamber Extension)• Damper Rod (for the Top Air Chamber Extension)• Pull Tool (used to adjust the damper when hot)

Stove Installation Considerations
The table below details the six most common types of installations and the considerations for each type.
Alternative methods of installation are available if they comply with local building codes.
Installation TypeConsiderations

Standard Ceiling with a Factory Built Chimney(Page 14)••Requires ceiling and roof penetration
Provides best draft

Cathedral Ceiling with a Factory Built Chimney(Page 14)••Cathedral style chimney support required
Provides best draft

Exterior Factory Built Chimney(Page 15)

•
•
•
•
•
•
•
•
•
•
•

Uses two elbows to route chimney outside
Exterior chimney is hidden from the room
Elbows reduce draft
Optional exterior chase reduces cold air blockage
Utilizes existing masonry chimney
Provides good draft due to full reline
Easier to clean than direct or horizontal hearth stove
Utilizes existing masonry chimney
Requires construction of a "block-off plate"
Draft reduced due to elbows & chimney cross section
Utilizes existing masonry chimney

Hearth Stove Positive Connection(Page 15)
Hearth Stove Direct Connection(Page 16)
Interior Masonry Chimney(Page 16)

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Stove Installation (for qualified installers only)

Floor Protection Requirements•

Stove must be placed on the Travis Industries legs or Pedestal.

•

Floor protection must extend 6" to the sides and rear of the stove and 16" to the front of the stove(41-3/8" wide by 42-1/2" deep - see Figure 2 and Figure 3).

•

Floor protection must be non-combustible and at least .018" thick (26 guage).

Stove Placement Requirements
Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, orother means approved by local building or fire officials.
•

Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36"of the front of the stove•

If the stove is placed in a location where the ceiling height is less than 7', it must follow therequirements in the section "Alcove Installation Requirements"•

Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):

Clearances•

The following clearances must be met (see Figure 2 and Figure 3)
Minimum Clearance*

Singlewall
Connector

ReducedClearance*A

Sidewall to stove

16"

16"

B

Backwall to stove

15”

10"

C

Cornerwall to stove

9-1/2"

7-1/2"

D

Connector to sidewall

27-3/4"27-1/4"E

Connector to backwall

17-3/4"12-1/4"F

Connector to cornerwall

21"

18-1/2"

Reduced clearance installations require one of the chimneys and connectors listed below:
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney
METALFAB model DW connector with METALFAB UL 103 HT chimney
SECURITY model DP connector with SECURITY UL 103 HT chimney
Standard Masonry Chimney with any one of the above listed connectors
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

NOTE: Standard residential installations with reduced clearance connector may use the clearance
determined by the manufacturer of the connector for the connector to wall clearance or the clearance
listed in this manual. Offsets must be used to maintain the stove to wall clearance.

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9

Back Wall
Clearance B

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Top View Straight Installation

Clearance E

6” Min.

29-3/8”

Clearance A

5-3/4”

Clearance D

6” Min.

20-1/2”16” Min.

Floor Protection

Measure rear and sideclearances from the nearest
edge of the stove top.
NOTE: vent diameter varies
depending on brand andmodel.
Measure front clearances fromthe face of the stove (unibody).

Figure 2

Top View Corner Installation
al

l

or

or

W

C

C

r
ne

ne
rW
al
l

Clearance F

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29-3/8”6” Min.

Clearance C

5-3/4”

6” Min.

20-1/2”16” Min.

Floor Protection

Measure rear and sideclearances from the nearest
edge of the stove top.
NOTE: vent diameter varies
depending on brand andmodel.
Measure front clearances fromthe face of the stove (unibody).

Figure 3© Travis Industries

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10

Stove Installation (for qualified installers only)

Chimney Requirements•

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

•

Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter). Chimneymust be used from the first floor or wall penetration to the chimney cap.

•Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code
approved masonry chimney with a flue liner.

•

Chimney connector and chimney must be fastened to the stove and each adjoining section.

•

Follow the chimney manufacturer's clearances and requirements.

•

Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing
through a ceiling or thimble when passing through a combustible wall.

•

No more than 180o of elbows (two 90o elbows, or two 45o & one 90o elbow, etc.).

•

NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft isadversely affected. Additional chimney height may be required to boost draft.

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Chimney Cap(See the section"Chimney Termination
Requirements" formore details)

Factory Built
Chimney
Sections

Ceiling Penetration
Equipment (Attic
Radiation Shield with
Chimney Support)

ReducedClearance
Chimney
Connector
Sections

Floor
Protection}

Minimum System 15'
Maximum System 33'

Roof Penetration Equipment(Roof Radiation Shield,
Flashing, Storm Collar)

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")Standard residential installations with
reduced clearance connector may use theclearance determined by the manufacturerof the connector for the connector to wall
clearance or the clearance listed in thismanual.

Mobile home installations must use thethe reduced clearance connector
clearances listed in this manual under“Additional Requirements for Mobile Home
Installations”.

Stove Clearance(as outlined in this manual)

Drafting
Performance

Figure 4This appliance relies upon natural draft to operate. External forces, such as wind,barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be
responsible for external forces leading to less than optimal performance.

•

Standard residential installations may use single-wall connector (Mobile-Homes may not)•Standard residential installations with reduced clearance connector may use the clearance
determined by the manufacturer of the connector for the connector to wall clearance or the clearance
listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes
must use the clearances listed in this manual under "Additional Requirements for Mobile Home
Installations".

© Travis Industries

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Stove Installation (for qualified installers only)

11

Chimney Termination Requirements•

Must have an approved cap (to prevent water from entering)•Must not be located where it will become plugged by snow or other material•

Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' (seeFigure 5)
Slanted Roofs
Chimney must
extend 3'
above the roof

Flat Roofs

A

Chimney must extend 2'
above any portion of the roof
within 10' of the chimney

AA
AA
AA

AA
AA

Chimney must extend 2'
above any portion of the roof
within 10' of the chimney

A
A
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A
Chimney must
extend 3'
above the roof

Figure 5

Outside Air Requirements•

Required for mobile homes & in certain localities (check with building officials)•

Must not be drawn from an enclosed space (garage, unventilated crawl space)•

Requires the optional outside air boot (for legs) or pedestal.
When using outside air, find a location where the chimney andoutside air hole do not interfere with structural members of the home.

AA
AA
AA
AAAAA
AAAAA
A

Pedestal (with insulation)
directs air to the stove.

Air may be drawn from a ventilated
crawl space or use an air duct.

A hole must be cut
through the floor
protection and floor
and the rodent
screen nailed inplace here (see theoptional equipment
instructions forexact sizes)

A
A
A
A
A
A
AAAAA
AAAAA
OutsideAir Boot

Optional Air Duct (must not belonger than 15' and at least 16
square inches in cross section)

Outside air entrance must be placed so
it does not become blocked by snow.
Figure 6© Travis Industries

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12

Stove Installation (for qualified installers only)

Alcove Installation Requirements
Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is considered an
alcove installation. Because of the reduced height, the special installation requirements listed below must
be met.
•Chimney connector and chimney must be one of the following types:
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney
METALFAB model DW connector with METALFAB UL 103 HT chimney
SECURITY model DP connector with SECURITY UL 103 HT chimney
Standard Masonry Chimney with any one of the above listed connectors
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

•

Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must have walls
and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete - see Figure7). This non-combustible material must be spaced and ventilated at least 1" off of all combustible
materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling. Allother alcoves are considered combustible. The clearances below must be met:
Minimum Clearance(See the Figure 7 below)
A
Sidewall to stove
B
Backwall to stoveD
Connector to sidewall
E
Connector to backwall
G
Maximum depth of alcove
H
Minimum width of alcove
J
Minimum height of alcove

Combustible
Alcove16"10"27-1/4"12-1/4"48"
61-3/8"84"

Non-combustible alcove
construction (on walls
and ceiling) - see theexplanation above.

Non-Combustible
Alcove6"2"17-1/4"4-1/4"
48"
41-3/8"6" above stove topdeaVentilated
air spaceAAA

3 1/2" thick noncombustible
materialbjCombustible
materials

1" Min.

Non-combustible
reinforcerhgFigure 7© Travis Industries

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Stove Installation (for qualified installers only)

13

Mobile Home Requirements•

Outside air must be installed - see "Outside Air Requirements" on page 11•

Chimney connector and chimney must be one of the following types:
AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney
DURAVENT model DVL connector with DURAVENT UL 103 HT chimney
I.C.C. Excel HP connector with I.C.C. UL 103 HT chimney
METALFAB model DW connector with METALFAB UL 103 HT chimney
SECURITY model DP connector with SECURITY UL 103 HT chimney
Standard Masonry Chimney with any one of the above listed connectors
NOTE: Reduced clearance connectors may not connect to the flue collar – an appliance adapter may be required.

•

Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)
Corner Installations

Straight Installations

d
e

f

a
b
c

NOTE:
Measure clearances to the stove top.

Figure 8

Minimum Clearance(See the illustration above)
A
Sidewall to stove
B
Backwall to stove
C
Cornerwall to stoveD
Connector to sidewall
E
Connector to backwall
F
Connector to cornerwall

Reduced Clearance
Connector
16"
10"
7-1/2"
27-1/4"12-1/4"18-1/2"•

If using offsets, use the connector clearance listed in Figure 9,
not the connector manufacturer's clearance.

•

The appliance must be secured to the floor (consult your building
official). Secure the outside air boot to the floor and stove toinsure the stove does not dislocate.

•

Mobile home installations require a spark arrester at the chimney
termination.

•

The appliance must be grounded to the chassis of the mobile
home (consult your building official).

•

WARNING:DO NOT INSTALL IN SLEEPING ROOM.

•CAUTION:THE STRUCTURAL INTEGRITY OF THE MOBILEHOME FLOOR, WALL, AND CEILING/ROOF MUST BE
MAINTAINED.

© Travis Industries

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12-1/4”Min.

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Minimum Connector
Clearance(as outlined above)

Minimum Stove
Clearance(as outlined above)

Figure 94050526

14
Standard Ceilingwith a Factory
Built Chimney

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A
A
AA
A
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AA
AA
}

Stove Installation (for qualified installers only)
Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)

Chimney Sections
Insulation
Follow the chimney
manufacturer's instructions
and clearances for floor
penetrations. A ceilingsupport is required, an attic
insulation shield is required
where insulation is present.

Chimney Connector Sections

Floor Protection(See the section "Floor
Protection Requirements"
for more details)

Cathedral Ceilingwith a Factory
Built Chimney

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")

Minimum 15'
Maximum 33'

Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

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Figure 10

Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)
Chimney Sections

Minimum Air Space to
Combustibles (See Chimney
Manufacturer's Instructions usually 2")

Chimney
Connector
Sections
Floor Protection(See the section "Floor
Protection Requirements"
for more details)© Travis Industries

Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm collar
and flashing are required(some require a radiation
shield).

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AAAAA
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Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm
collar, flashing, andcathedral-style chimney
support are required(some require a radiation
shield).
Minimum 15'
Maximum 33'

Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

Figure 114050526

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Stove Installation (for qualified installers only)

NOTE:
Exterior chimneys are
subject to greater
moisture and creosote
accumulation due to thelower temperatures. An
insulated chase will
reduce theseaccumulations (theproper clearances to thechimney must be
maintained).

Chimney Sections

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")

Wall Bands
and
Supports

Floor Protection(See "Floor
Protection
Requirements"
for details)

NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation and support.

Insulated Tee(with cleanout )Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

NOTE: The entire fireplace andchimney must be clean, undamaged,
and meet all local building codes(UBC, etc.). Damage must be
repaired prior to installation. The
chimney must be 15' to 33' tall.

Combustible
MantleMin. 18"

Floor Protection(See the section"Floor Protection
Requirements"
for more details)© Travis Industries

Minimum 15'
Maximum 33'

Min. 18"
clearance toceiling

Chimney Connector
Sections

Hearth Stove
Positive
Connection

Follow the chimney
manufacturer's
instructions andclearances for roof
penetrations. A storm
collar and flashing are
required (somerequire a radiation
shield).

Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)}

Exterior Factory
Built Chimney

1593508061

Follow the chimney
manufacturer's
instructions andclearances for wall
penetrations. A
wall radiation shield(thimble) is
required.
Optional
insulated
chase
Figure 12

Cap and flashingprevents water fromentering

The liner must be
stainless steel connector
or flexible vent. Follow
the liner manufacturer's
instructions for installationand support.

Airtight Insulated
Clean-Out
Remove damper
or wire it open

See the section"Stove Placement
Requirements" forminimum clearances
required.
Figure 134050526

16

Stove Installation (for qualified installers only)

Hearth Stove Direct
Connection
NOTE:
Direct connections require
installation of an airtight,
non-combustible block-off
plate or damper adapter.

NOTE: The chimney must have a clay
tile liner. If it does not, the installationmust use a positive connection (fullreline). The entire fireplace andchimney must be clean, undamaged,
and meet all local building codes (UBC,etc.). Damage must be repaired prior
to installation. The chimney must be
15' to 33' tall.
Max. 8”Combustible Mantle
Min. 18"

Floor Protection(See the section "Floor
Protection Requirements"
for more details)

Interior or Exterior
Masonry Chimney
NOTE:
This type of installation
requires a UBC approved
masonry connector or afactory built (U.L. Listed)
wall thimble.

NOTE: The chimney must have aclay tile liner. If it does not, theinstallation must use a positive
connection (full reline). The
entire fireplace and chimney must
be clean, undamaged, and meet
all local building codes (UBC,etc.). Damage must be repaired
prior to installation. The chimneymust be 15' to 33' tall.

Clay
Liner

A
A
AAA
A
AAA
A
AAA
A
AAA
AAA
AAA
AAA

Stainless steel
chimney connector
must Extend 1' past
the block-off plate or
to the flue liner
Airtight
Insulated
Clean-Out
Remove damper
or wire it open
Block-off plate or
damper adapter
See the section"Stove Placement
Requirements" forminimum clearances
required.
Figure 14

Clay Liner
Min. 18"
clearance
to ceilingSee the section "Stove
Placement Requirements" forminimum clearances required.

This type of
installation requires
a UBC approved
masonry connector
or a factory built(U.L. Listed) wall
thimble.

Chimney connector sections

See the section"Floor Protection
Requirements"

Make sure theclean-out seals inplace.

Figure 15© Travis Industries

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Fireplace Insert Installation (for qualified installers only)

17

SAFETY NOTICE:
Please read this entire manual before you install and use your new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even death.
Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert andnotify your insurance company before proceeding with installation.

Preparation for Installation•

Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 36) - replace before
operation.

Additional Accessories Needed for Installation•

Surround Panels (see page 44)

Standard vs. Cook-Top Installations
The top air chamber extension is shipped separately with the heater (see the following page for details).
When installed, the unit is considered a “Standard Model” for Insert Placement and Fireplace Requirements.
If it is not installed, the unit is considered a “Cook-Top Model” for Insert Placement and Fireplace
Requirements.

Installation Considerations
Installation TypeConsiderations

Insert with Positive Flue (Full Reline)• Utilizes existing masonry fireplace• Provides best draft• Easiest to clean• Utilizes existing masonry fireplace• Provides good draft• Requires fireplace block-off plate - see page 22• Utilizes existing masonry fireplaces with cross sectionof 28" to 144"
• Provides marginal draft• Easiest to install• Requires the optional surround panels and insulation(see "Surround Panels" on page 44).

(Page 23)
Insert with Direct Connect Flue
(Page 23)
Insert with Face Seal Connection(Page 24)
NOTE: Before installing verify with local building
officials that this type of installation isapproved in your area.

© Travis Industries

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Fireplace Insert Installation (for qualified installers only)

Top Air Chamber Extension
The top air chamber extension is shipped separately with the heater and may be installed when the heater isused as an insert (see “Standard Model” under Insert Placement and Fireplace Requirements). Follow thedirections below to install.
1. Remove the grill. Remove and discard the bypass extension rod (keep the pull ring).

Remove the grill.

Phillips
Screwdriver

Remove and discard the bypass extension rod
attached to the stove (keep the pull ring).
2. Install the top air chamber extension following the directions below.

Attach the top air chamber
extension using the screws
included in the owner's pack.
Phillips
Screwdriver

3. Attach the grill to the air chamber top. Attach the bypass extension rod included in the owner’s kit to thedamper yoke. Attach the bypass pull ring to the extension rod to complete the installation.

© Travis Industries

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Fireplace Insert Installation (for qualified installers only)

19

Fireplace Requirements
Figure 16 shows the minimum size requirements.

Co

Minimum
Fireplace Size
mb

us

tib

le

Ma

d

a
b
c
d
e
f
g
h
i

e

j

f

* This is the distance the insert protrudes fromthe fireplace opening plus the required 16" ofhearth extension.

nte

l

j
No

n-C

om

i

h
bu

sti

ble

b

Fa

cin

g

a

No

c
n-C

om

bu

g

sti

ble

He

art

Standard Cook-Top
Model
Model

h

Height (front)
Height (rear)
Width (front)
Width (rear)
Depth
Hearth Depth*
Hearth Width
Facing Width
Facing Heightwith Mantel Shield
Mantel Heightwith Mantel Shield

22-1/4"22-1/4"29-3/8"29-3/8"
14-1/8"22-3/8"45-3/8"56-3/8"51-1/4"38-1/4"53-1/4"40-1/4"22-1/4"22-1/4"29-3/8"29-3/8"
11-5/8"24-7/8"45-3/8"56-3/8"52-1/4"39-1/4"54-1/4"41-1/4"

Figure 16© Travis Industries

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20

Fireplace Insert Installation (for qualified installers only)

Insert Placement Requirements•

The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert•

Insert and hearth must be installed on a level, secure floor•

The minimum clearances, facing, and hearth requirements in Figure 17 must be met.

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Co

mb

us

tib

le

Ma

Co

Side
Wall

nte

mb

us

l

tib

le

To

pF

ac

ing

Fa

No

cin

g

n-C

o
He mbusart
h tibleMinimum ClearancesklSidewall to Insert
Side Facing

Standard Cook-Top
Model
Model
15"
13-1/2"15"
13-1/2"m Top Facingwith Mantel Shieldn Mantel to Insert
with Mantel Shieldo Hearth (Front)*
p Hearth (Side)q Front of Insert

30"
17"
32"
19"
16"
8"
36"

31"
18"
33"
20"
16"
8"
36"

x

6-3/8"

8-7/8"

Extension onto Hearth* Does not include the distance the insert
extends onto the hearth (dimension "x").
Figure 17

Hearth Requirements•

Must extend 16" in front of the insert and 8" on both sides (min. 19" deep by 39-5/8" wide)•

Must be non-combustible and at least .018" thick (26 gauge)

Masonry Fireplace Requirements•

Chimney must have a clay tile liner or a stainless steel liner (positive connection)•

Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert•

Chimney height: 15' minimum; 33' maximum.

•

Entire fireplace, including chimney, must meet local building requirements© Travis Industries

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Fireplace Insert Installation (for qualified installers only)

21

Drafting PerformanceThis appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure,
topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.),
may adversely affect draft. Travis Industries can not be responsible for external forces leading to lessthan optimal performance.

Leveling Bolt Installation
Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise
the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust
the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune
the leveling bolts to level the insert (see Figure 18).

This distance is thehearth step-up. The
leveling bolts should
stick out this far from thebase of the insert.
Hearth© Travis Industries

AAA
AAA
AAA
AAA
AAA
AAA

The leveling bolts go
into the holes at therear corners of theinsert.

Fireplace93508061

Figure 184050526

22

Fireplace Insert Installation (for qualified installers only)

Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
•

Determine a location for the block-off plate at the top of the firebox below the damper area (make ithigh enough to allow installation of the connection pipe). The location should be level and in an area
where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the firebox at
the height where the block-off plate will be installed (see Figure 19). Then measure the depth of thelocation where the block-off plate will be installed ("C").

•Make a cardboard template of the measurements, but add a 2" flange to each side. This flange will
be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards on thetemplate and place it inside the fireplace. If the template fits correctly in its planned location, go to thenext step. If it does not, make a new template with the appropriate corrections until it fits correctly.

•

With the template in place, mark the location of the flue (see “Dimensions” on page 6). This location
approximates the center of the flue when the insert is in place (a slight offset may occur based uponinsert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole centeredon this mark.

•Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in eachflange for mounting the plate.

•

Mount the block-off plate using masonry screws.

•

Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent) andfurnace cement (allow the cement to dry for at least 24 hours before burning).

•

After placing the appliance and installing the pipe through the block-off plate, use high-temperature
fiberglass insulation and furnace cement to seal any cracks between the pipe and block-off plate.

AA
AA
AA
AAA
AA
AAA
AA
AA
AAA
AAA
AAA
AAA
AAA

DamperSee thedimensions todetermine thelocation of thecenter of theflue.

© Travis Industries

B
C

Block-Off Plate Template2" Flanges(for attaching

Measurement"A"the block-off
plate)
Measurement"C"A

Measurement "B"

Firebox

See the dimensions to determine the location of
the center of the flue.
Figure 1993508061

4050526

A
AA
AA
AA
AA
AA
AAA
AA
AA
AAA
AAA
AA
AAA
AAA
AAA
AAA

Fireplace Insert Installation (for qualified installers only)
Insert with
Positive
Connection

Install a non-combustible
cover plate to prevent waterfrom entering the chimney

Combustible Mantle

Surround Panels

See the section "Insert
Placement Requirements" forminimum clearances andhearth required.

Insert with Direct
Connection(MasonryFireplace)
NOTE:
Direct connections
require installation ofan airtight block-off
plate or damper
adapter (see "Block-off
Plate Installation" onpage 22).

Combustible Mantle

Surround Panels

See the section"Insert Placement
Requirements" forminimum clearancesand hearth required.

© Travis Industries

93508061

A
A
A
A
A
AAA
A
AAA
A
AAA
A
AAA
AAA
AAA
AAA

23

Cap (prevents waterfrom entering)

Flue Liner
The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation andsupport.
Airtight Insulated
Clean-Out
Remove damper
or wire it open

Figure 20

Flue
Liner
Stainless steel
chimney connector
must Extend 1' past
the block-off plate or
to the flue liner
Airtight
Insulated
Clean-Out
Removedamperor wire it
open
Block-off plate or
damper adapter

4050526

24

Fireplace Insert Installation (for qualified installers only)

Insert with Face
Seal Connection
NOTE:
Face seal connections
require installation of thesurround panels andinsulation (see the"Surround Panel
Installation" on page
44).

NOTE: This installation may be
used with a masonry fireplace
only. The requirements in thesection "Masonry Fireplace
Requirements" must be fulfilled
prior to installation.

Flue
Liner

Combustible Mantle
Surround Panels withinsulation (see "Surround
Panels" installation
instructions in the back of
the manual)A

See the section "Insert
Placement Requirements"
for minimum clearancesand hearth required.

© Travis Industries

93508061

A
A
A
A
AAA
A
AAA
A
AAA
A
AAA
AAA
AAA
AAA

NOTE: It is
recommended yourchimney have aminimum 28 and amaximum of 144
square inch crosssectional area to use aface seal connection,otherwise yourchimney maynot havesufficient draw for thefireplace insert tooperate correctly.

Airtight Insulated
Clean-Out

Remove damper
or wire it open

4050526

Operating Your Appliance25

Safety Notice
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.

Before Your First Fire
Verify the Installation
Before starting the stove, verify that the stove is properly installed and all of the requirements in thismanual have been followed.
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

2 to 4 hours

This heater uses a heat-activated paint that will emit some fumes whilestarting the first fire. Open doors and windows to the room to vent these
fumes. This typically lasts two to four hours. You may also notice oil burning
off of the interior of the heater. This rust-stopping agent will soon dissipate.
Door Gasket - The door gasket might adhere to the paint on the front of theheater. Leave the door slightly ajar for the first fire and be careful when
opening the door after the first fire.

AAA
AA
A
AAA

Over-Firing the Stove
This stove was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area
starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove tocool before proceeding.
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, wesuggest placing a stove thermometer (e.g. Rutland® Model 710) directly over the door on the stove top temperatures exceeding 800° are generally considered over-firing and will void the warranty.

Opening the Door
Turn the handle clockwise to un-latch.

Swing the door open.

The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the bypass before opening the door (see following pagefor directions). You can also open the door a small amount and let air enter the firebox.

© Travis Industries

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26

Operating Your Appliance

Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up theflue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
•

When starting or re-loading, pull the bypass out.

•

During normal operation, push the bypass in.

Bypass Pulled Out
Used for starting and re-loading

AA
AA
AA
AA
AA

Use the included pull tool
to operate the bypass rod

Bypass Pushed In
Used for normal operation

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AAAAA
AAAAA

© Travis Industries

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Operating Your Appliance27

Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper firestarting.
•

Make sure the air control is pushed in. If additional air is needed, open the doors 1/4" during the first
five minutes of start-up. The bypass may be opened if the heater needs more draft.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to startor "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of thefirebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.

© Travis Industries

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28

Operating Your Appliance

Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the illustration below for details.

Use the air control tochange the burn rate.

AA
AA

Low Burn(air control closed)High Burn(air control open)

Approximate Air Control Settings
Overnight Burn

Fully out to 9/32" open

Medium Burn

9/32" to 5/16" open

Medium High Burn

5/16" to 7/16" open

High Burn

7/16" open to pushed fully in

The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you
may wish to let the stove burn for 10 minutes to gauge performance.

Ash Removal
ASHES

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes
should be placed on a noncombustible floor or on the ground, away from all combustible
materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locallydispersed, they should be retained in the closed container until all cinders have thoroughlycooled.

© Travis Industries

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Operating Your Appliance

29

Optional Blower Operation
The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after
starting the fire. Follow the directions below to alter the blower speed.
OFF

HIGH

LOW

Turn the dial all the way counterclockwise until it clicks off.

The high position is all the way counterclockwise, without clicking off.

Turn the dial all theway clockwise.

A
A
AA
AA
AA
A
OFF

AAA
AA
A
AAA
OFF

HI

LO

HI

LO

BLOWERCONTROLBLOWERCONTROL

AAA
AA
A
AAA
OFF

HI

LO

BLOWERCONTROL

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).
Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove
Follow the directions below to minimize smoke spillage while re-loading the stove.
1. Open the air control all the way (push it in). Open the bypass (pull it out).
2. Open the door slightly. Let the airflow inside the firebox to stabilize before opening the door fully.
3. Load wood onto the fire.

Overnight Burn
This stove is large enough to accommodate burn times up to eight hours. Follow the steps below toachieve an overnight burn.
1. Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).
2. Load as much wood as possible. Use large pieces if possible.
3. Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.
4. In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load small
pieces of wood to re-ignite the fire, if desired.
Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds
Creaks and Clicks:
The 3/16" and 1/4" steel may creak or click when thestove heats up and cools down - this is normal.
Blower Sounds:
The blower will make a slight "humm" as it
pushes air through the stove.
Hint:
Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations.

© Travis Industries

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Operating Your Appliance

Hints for Burning•Get the appliance hot before adjusting to low burn•Use smaller pieces of wood during start-up and high burns to increase temperature•

Use larger pieces of wood for overnight or sustained burns•

Stack the wood tightly together to establish a longer burn•Leave a bed of ashes (1/2" deep) to allow for longer burns•

Be considerate of neighbors & the environment: burn dry wood only•

Burn small, intense fires instead of large, slow burning fires when possible•

Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood•

Dry Wood is Key•

Dry wood burns hot, emits lesssmoke and creates less creosote.

•

Testing Wood Moisture•

Split wood stored in a dry area will
be fully dry within a year. This
insures dry wood. If purchasing
wood for immediate use, test thewood with a moisture meter. Someexperienced wood burners canmeasure wood moisture byknocking pieces together andlistening for a clear "knock" and nota "thud".

Wet
Wood

Dry
Wood
Leads
To

Leads
To

Less
Heat

More
Heat
Leads
To

Leads
To

More Smoke
and CreostoeLess Smoke
and Creostoe

Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, createscreosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: drywood is crucial to good performance.

Wood Cutting and Storage
Cut wood to length andchop into quarters.

Store the wood off the ground in acovered area. Allow for airflow
around the wood to dry the wood.

Air Flow

Air Flow
Air Flow© Travis Industries

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Operating Your Appliance31

Troubleshooting
ProblemPossible Cause

Smoke Enters Room DuringStart-Up•

Open the bypass (pg. 26).

•

Open the air control (pg. 28).

•

Cold Air Blockage - burn a piece of newspaper toestablish a draft.

•

If the flame is not getting enough air, a small crack inthe door is all that is needed.

•

Open the bypass (pg. 26).

•

Open the air control (pg. 28).

•

Not enough starter paper - use additional newspaper ifnecessary.

•

If the flame is not getting enough air, a small crack inthe door is all that is needed.

•

Open the bypass (pg. 26) before opening the door.

•

Let the air stabilize before fully opening the door. Then
open the door approximately 1 inch. Let air go into thefirebox for a few seconds. Once the smoke appears to
be flowing up the chimney consistently, open the door.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases asmall amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.

Kindling Does Not Start - Fire
Smolders

Smoke Enters Room While ReLoading

Stove Does Not Burn Hot Enough •Blower Does Not Run

Stove Does Not Burn Long
Enough© Travis Industries

Wood is Wet - see the section "Selecting Wood" onpage 30 for details on wood.

•

Make sure the air control is all the way open. Slide thecontrol back and forth to insure the control is not stuck.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draftinducing cap may help.

•

Stove is Not Up to Temperature - This is normal. The
blower will come on when the stove is hot - usually 15
to 30 minutes.

•

Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.

•

Depending upon wood, draft, and other factors, theburn time may be shorter then stated. Make sure thedoors are sealing and not allowing air into the firebox See the section "Door and Glass Inspection" on page
33 for details.

•

Check the ash bed for coals. Often, coals are still
glowing under a slight bed of flyash. By raking these
into a pile you can re-start your stove quickly.

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32

Maintaining Your Appliance
Failure to properly maintain and inspect your appliance may reduce the performance and life of theappliance, void your warranty, and create a fire hazard.

Daily Maintenance (while stove is in use)
Remove Ash (if necessary)•

Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows theburn rate. Generally, remove ash once it has built up over 1". Follow the directions below to removeash.

•

Let the stove cool completely (at least two hours after the last coal has extinguished).

•

Place a cloth or cardboard protector over the hearth to catch ash and protect against
scratching.

•Open the doors and scoop the ash into a metal container with a tight fitting lid. The
closed container of ashes should be placed on a noncombustible floor or on the ground,away from all combustible materials, pending final disposal.

ASHES

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,
or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash(make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact yourdealer for details.

Clean the Glass (if necessary)
This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning
on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following thedirections below.

Allow the stove to fully cool. Apply glasscleaner or soapy water to the inside of
the glass. Wipe with newspaper or apaper towel.

AA
AA
For Stubborn Creosote:Dip newspaper or a paper towel in coolashes and wipe it on the glass. The ash
acts as a light abrasive.

AAAA
The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

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Maintaining Your Appliance

33

Monthly Maintenance (while appliance is in use)
Make sure the appliance has fully cooled prior to conducting service.

Door and Glass Inspection
The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket
to make sure it forms an air-tight seal to the firebox.
The door can be lifted off the hinges if extensive repairs are conducted.

AA
AA

High-Temperature anti-sieze
may be used on the door
hinges to eliminate squeaks.

AAAA

If the glass is damaged, replaceit - see “Replacement Parts” fordetails.

Use wood stove gasket
cement to re-adhereloose gasket.

Severely frayed or thread-baregasket should be replaced.

The door latch should pull the door against the face of the stove (but not so tight as to not allow fullhandle rotation). If the latch requires adjustment, follow the directions below.
Side View of Door Handle

Exploded View

Door Cam
Door
HandleWashers

Door Frame

Use a 9/16"
socket wrench to
remove this nut.

Door Cam
Adjustment:
To tighten, remove
a washer from theinside of the door
frame. To loosen,
place an additional
washers on theinside of the door
frame or loosen
the nut 1/2 turn.

Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slowburning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire. The chimney and chimney connector should be inspected at least once
every two months during the heating season to determine if a creosote buildup has occurred. If creosote
has accumulated, it should be removed to reduce the risk of a chimney fire.
If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a fullinspection. Excess creosote buildup may cause a chimney fire, that may result in property damage,injury, or death.

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34

Maintaining Your Appliance

Yearly Maintenance
Make sure the appliance has fully cooled prior to conducting service.

Touch Up Paint
Included with the owner's pack of this appliance is a can of Stove-Brite®
paint. To touch up nicks or dulled paint, apply the paint while the appliance iscool. Sand rusted or damaged areas before preparation (use 120 grit
sandpaper). Clean and dry the area to prepare the surface. Wait at least one
hour before starting the appliance. The touched up area will appear darker
than the surrounding paint until it cures from heat. Curing will give off somefumes while curing – open windows to ventilate.

Touch-Up
Paint

Cleaning the Air Duct and Blower (if applicable)
Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.
The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc.

BOTTOM OF
STOVEUse a vacuum cleaner to remove any
buildup on the screens of the blower.

Firebrick and Baffle Inspection
Use the illustration on page 36 as a reference for checking the following items. Make sure the applianceis cool before proceeding.
Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact and haveno gaps between them. Slide the bricks to eliminate any gaps.
Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slightscaling or rusting of the metal is normal.
Secondary Air Tubes - Check the two air tubes and collars to make sure they are intact and not severely
deteriorated. Slight scaling or rusting of the metal is normal. Make sure the push pins hold the air tubes
in place.
Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

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Maintaining Your Appliance
Door Parts
Cross Section
Door Gasket Adhere with gasket cement.

9

Glass Clip Screw

1

8

Glass Clip

2

AA
AA
AA
AA
A
A
AA

Glass Clip
Gasket

AAAAA
AAAAA
AA
AAAAA
AAAAAAAAAA
AAAAAA
AAAAA
AAAAA
AA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
3

35
Door
Frame
Make surethere is a
gap aroundthe edge ofthe glass

Glass Gasket

Glass

4

6
7
10

11
12

5

9/16" Wrench

5/16" NutdriverID #1

DESCRIPTIONDOOR SHELL - BLACK
Door Shell - Brass

3
5
7
9

GLASS
GLASS CLIP SCREWS (10)DOOR GASKET - 7/8" X 120"
DOOR HANDLE, WOOD

QTY
1PART #
99300505
99300502

ID #2

DESCRIPTIONGLASS GASKET - 3/8"

QTY
1PART #
99900403

141
199400302
91001249
99900406
99300600

4
6
8-12
11

GLASS CLIP WITH GASKET
DOOR GASKET CEMENTDOOR HANDLE ASBLY.
DOOR CAM, BRASS

4
1
1
1

91001250
99900409
99900415
99900416

Replacing the Glass
The glass must not contact the door shell or glass clips directly. The glass gasket and glass clip
gaskets insulate the glass to prevent cracking. Do not over-tighten the glass clips.
Remove the door and place it on a suitable work surface. Remove the door gasket. Remove the glass
clips (the glass clip gaskets adhere to the glass clips). Remove the glass. Place the glass gasket in the
inner channel of the door shell then place the glass on top of the gasket. Replace the clips to secure.

Replacing the Door Gasket
The door gasket inserts into the outer groove of the door shell. Stove gasket cement holds it in place.
Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) andcut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove.
You may need to open and close the door repeatedly to get the gasket to seat fully.

Replacing the Door Handle
See the illustration above for a component list (see pg. 33 for details on adjusting the door).

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36

Maintaining Your Appliance

Firebox Parts
8

7

1

AA
AA

2
6
3

9
10
10

5

10

10

4
10

11
10

10

10

10
10

10

10
11
10
10

12
12

ID #
1
3
5
7
9
11

Description
Air Tubes & Sleeve
Air Tube Retainer Sleeve
Baffle Support, Rear "T"
Damper Slider
Damper Extension Rod with
Pull Ring
Brick - Cut (8.25" x 4.5")

Qty
1
3
1
1
1

Part #
98900210
100-11001
99900278
98900338
98900334

ID #
2
4
6
8
10

Description
Air Tube Roll Pins
Baffle Support, Front "Y"
Damper Plate
Damper Yoke
Brick - 9" x 4.5" un-cut

Qty
6
1
1
1
21

2

251-00010

12

Brick - Cut (6.25" x 4.5")

2

Part #
98900357
99900277
98900320
98900326
175-00001 (1)99900102 (8)251-00011

Floor and Side Firebrick Removal & Replacement
Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebrickare removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to
replacing the firebrick.

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Maintaining Your Appliance37

Baffle Removal & Replacement
The baffle is held up by the front air tube. Make sure to support the baffle after removing the air tubes.
1. Lift up on the front portion of the front three firebricks.
2. Lift the front baffle support “Y” and rotate it forward until it can be removed.
3. Slide the center front firebrick forward and out the door opening. Then slide the side front firebricks
towards the middle then out in the same manner.
4. Slide the center baffle support forward and out of the firebox.
5. Slide the rear firebrick forward and out of the firebox. NOTE: When the center rear firebrick are slid
forward the damper plate will come to rest on the rear secondary air tube and rear air channel.
6. Slide the damper slider all the way forward.
7. Reach into the firebox and push up on the damper yoke until the damper yoke separates from thedamper slider. Remove both the damper slider and damper plate by sliding them between the front
two secondary air tubes.
REPLACEMENT INSTRUCTIONS:
1. Place the damper plate above the secondary air tubes in the rear center of the firebox.
2. Position the damper slider so the damper yoke inserts into the two tubes on the damper slider (makesure to have correct orientation). Then slide the damper slider over the damper plate until both are
centered in the firebox.
3. Follow the instructions above in reverse order, starting with step number 5.

Air Tube Removal & Replacement
Air Tube Collar

Air TubeaRemove the left pin on the air tube collar

Roll Pinb Slide the air tube to the left, swing it
down and remove from the firebox.

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38

Limited 7 Year Warranty

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchasedate to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance isdefined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date ofpurchase as follows:
Check with your dealer in advance for any costs to you when arranging a warranty call.
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Ceramic Glass
Glass (breakage from thermal shock)Firebrick
Breakage from thermal shock

Plated Finish
Plated Door, Legs, etc… See "Conditions & Exclusions" # 9 below.

Air Control Assembly

Accessories
Legs, Pedestal, Panels, Blower

Re-Installation Allowance
In cases where heater must be removed from home
for repairs, a partial cost of re-installation is covered(pre-authorization required)

One-Way Freight Allowance
One-way freight allowance on pre-authorized repair
done at factory is covered.

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Air Control Assembly

Door Assembly:
Solid Brass or Cast Door, Latch
Assembly, Glass Retainers

One-Way Freight Allowance
One-way freight allowance on pre-authorized
repair done at factory is covered.

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Exclusions:

Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Air Control Assembly
Slider Plate, Pressure Plate

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, OneWay Freight Allowance, Labor

CONDITIONS & EXCLUSIONS
1.

This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the
Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered
under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the
installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or
mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but notlimited to, improper chimney/venting installation.
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or
adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or
act of God.
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked
firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which theunit is configured (use cord wood only).
9. Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surfaces from the use of abrasive
cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental orconsequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without theexpress written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part ofthis 7 year warranty.
13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes,
it is excluded from this warranty.
14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVISINDUSTRIES, INC. assumes no liability for such warranties or representations.
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied,are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:
1.
2.
3.

4.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof ofpurchase, the purchase date, and the model name and serial number.
Travis Industries has the option of either repairing or replacing the defective component.
If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name ofthe dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on yourappliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC.,
at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame statedwithin this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES,
INC., to your regional distributor, or dealership.
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge
can vary from store to store.

© Travis Industries

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Listing Information

39

Listing Label
DO NOT REMOVE THIS LABELLISTED SOLID FUEL BURNING APPLIANCE SUITABLEFOR USE IN RESIDENTIAL, ALCOVE, MOBILE HOME,
OR MASONRY INSERT INSTALLATIONS.

Report #028-S-27-2 (June, 1999)

MODEL:TESTED TO RELEVANT PORTIONS OFUL 1482, 737 AND 907.

Olympic (1190)

TM

SERIALNUMBERPREVENT HOUSE FIRES - Install and use only in accordance with the Avalon 1190 owner’s manual. Contact your local
building or fire officials about restrictions and installation inspection in your area. Refer to local building codes and thechimney manufacturer’s instructions for precautions required for passing a chimney through a combustible wall or ceiling.
Do not run a chimney connector through a combustible wall or ceiling. Do not connect this unit to a chimney flue serving
another appliance. Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, or othermeans approved by local building or fire officials.

FREESTANDING INSTALLATIONSTANDARD RESIDENTIAL FREESTANDING INSTALLATIONS REQUIRE: 6” diameter, minimum 24 MSG black or 25 MSG
blued steel connector, with listed (type HT) factory-built chimney, suitable for use with solid fuels or masonry chimney.
Pedestal or legs are required.
ALCOVE INSTALLATIONS REQUIRE: One of the listed doublewall connectors shown below. Pedestal or legs are required.
Maximum alcove depth 48”, minimum alcove height 84”.
MOBILE HOME AND REDUCED CLEARANCE INSTALLATIONS REQUIRE: One of the listed doublewall connectors shown
below. In addition, mobile home installations require outside air - use the optional pedestal or outside air boot. Pedestal orlegs are required.
• METALFAB model DW connector with TG chimney• Standard Masonry Chimney with any one of the above listed connectors• DURAVENT model DVL with DURA-PLUS chimney• AMERI-TEC model DCC with model HS chimney• SECURITY model DP with SECURITY model ASHT or S2100 chimney
CLEARANCES AND
FLOOR PROTECTIONREQUIREMENTS:

A.
B.
C.
D.
E.
F.

16”
10”
7.5”
27”
12”
18”

6" MIN.

F

45˚

STOVE

E

C

ADJACENT WALL

A

16”
15”
9.5”
27.5”
17.5”
20.5”

FLOOR PROTECTOR

ADJACENT WALL
B

OV
ST

SIDEWALL

BACKWALLE

MOBILE HOME, ALCOVE AND
REDUCED CLEARANCE INSTALLATIONS(REQUIRES DOUBLE WALL CONNECTOR)

SIDEWALL TO UNITBACKWALL TO UNITCORNER TO UNIT
SIDEWALL TO CONNECTORBACKWALL TO CONNECTORCORNERWALL TO CONNECTORMINIMUM CLEARANCES TO COMBUSTIBLES:D

STANDARD RESIDENTIALINSTALLATION (SINGLEWALL
CONNECTOR)OPTIONAL EQUIPMENT: Front or rear blower (electrical rating:
115V, 60 Hz., 1.8 Amps)
Replace glass only with AVALON supplied NEOCERAM ceramic
glass (5mm).

6"MIN. STOVE
16" MIN.

For use with solid wood fuels only (cord wood). Operate withfeed door closed - open to feed fire only. Do not use a grate
or elevate fire - build fire directly on the hearth.

MASONRY INSERT INSTALLATION

A. SIDEWALL TO INSERT
B. SIDE FACING TO INSERTC. TOP FACING TO INSERTWITH MANTLE SHIELD
D. MANTLE TO INSERTWITH MANTLE SHIELD*E. HEARTH EXTENSION IN FRONTF. HEARTH EXTENSION TO SIDES

15”
13.5”
30”
17”
32”
19”
16”
8”

15”
13.5”
31”
18”
33”
20”
16” *
8”

COMBUSTIBLE TOP
FACINGDCB
AF
HEARTH EXTENSION*NOTE: The Cook Top Model must be installed on a code conforming masonry hearth. If
the fireplace hearth extension is raised 4.5” above a combustible floor, the hearth
extension 16” in front of the fireplace insert must be of non-combustible material and at
least .018” (26 gauge) thick. If the fireplace hearth extension is not raised 4.5”, the hearth
extension 16” in front of the fireplace insert must be constructed of 3.5” thick clay brick orequivalent. See installation manual for further information.

FIREPLACE FACING

COOK TOPMODELCOMBUSTIBLE SIDE
FACING

STANDARDMODELCOMBUSTIBLE SIDEWALL

MANTLEMINIMUM CLEARANCESTO COMBUSTIBLES AND
HEARTH REQUIREMENTS:

E

REQUIRED EQUIPMENT: Surround Panels
DO NOT remove firebricks or mortar from masonry fireplace.
Manufactured by:

U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with July 1990 particulate emission standards.
DATE OF MANUFACTURE
1999© Travis Industries

2000

2001

Jan.

Feb.

Mar.

Apr.

May

June

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Aug.

Sep.

Oct.

Nov.

Dec.

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40

Optional Equipment

Stove Leg Installation (Brass # 99200500, Cast Black # 99200800, Sculptured # 99200105)
Raise the stove 8" (use lumber). Attach each leg following the instructions below.
Attach each leg to the stove byinserting a bolt and washer through thehole or slot in the leg and into thethreaded hole on the stove.

9/16" Socket Wrench
These rubber-tipped bolts are for leveling the stove.
Make sure they contact the floor. Do not adjust
with weight on the legs, the rubber tips may tear.

Pedestal (Part # 99200200)
If using outside air with the pedestal, follow the directions on the following page under "Outside Air
Installation" prior to installing the pedestal.
Mobile Home installations require the pedestal to be attached to the floor (use the lag bolts).
•

Place the pedestal into position on the floor protection. Lift the pedestal up and insert the two dowels
included with this kit onto the forward and rear edge of the pedestal base.

•

Lift the stove onto the pedestal base. Line up the press-nuts on the bottom of the stove with the two
attachment brackets on the pedestal. Insert the two bolts, with washers, through the brackets on thepedestal and into the stove. Tighten the bolts with a 9/16" wrench.

The two pedestal bolts
attach the pedestal tothe bottom of the stove.

Stove

9/16" Wrench

Early models mount to thepedestal through these holes.
The lag bolts and washers may beinserted through these holes toanchor the pedestal to the floor.

AAAA
AAAA

Pedestal

The dowels insert onto
the front and back edgeof the pedestal base.

© Travis Industries

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If using outside air, tuck
the insulation under thesides of the pedestal.

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Optional Equipment

41

Outside Air Installation (for wood stoves only)This pedestal has an internal air duct that may be used to direct air to the combustion chamber. Follow
the directions below prior to installing the stove or attaching the pedestal.
Outside air is required for mobile home installations and in certain localities. Read the section "Outside
Air Requirements" on page 11 prior to installing outside air.
•

Before placing the stove on the pedestal, determine the location of the hole that is cut through thefloor protection and floor. The illustration to the right details the location where this hole may be cut inrelation to the faceplate of the stove. Cut a hole at least 16 square inches in area that does notinterfere with structural members of the home.
Size of Pedestal Base
19-3/4"26"
The hole for outside air
must fall underneath thepedestal base.

The faceplate of the 1190 is 3/4" in frontof the front edge of the pedestal•

Place the included screen (or other screen) over the hole to act as a rodent barrier. It may be
attached above or below the floor. Secure the screen with the included staples.
OUTSIDE AIR EQUIPMENT

Cover plate is used toblock off room air .
Insulation is used to seal the sideedges of the pedestal .

Screen is used to prevent

AAA
AAA
AAA

•

Prop the front of the stove up 12" andpry out the outside air knockout with alarge screwdriver.

•

The cover plate seals the area aroundthe air control rod. Remove the twoscrews and bridge from the cover plate.
Slide the cover plate underneath the aircontrol rod and re-attach the bridge.

rodents from entering.
Staples are used to attach
the screen to the floor.

FRONT OF STOVE
Outside Air Knock-Out

Drop Chute
Knock-Out

Ashpan Pedestal/Air Boot
Outside Air Knock-Out
DO NOT REMOVE

Rear Blower Knock-Outs

BridgePhillips
Screwdriver
Remove the two screws that hold thebridge to the cover plate. Then replace
the bridge when the cover plate is inplace.

Air Control
Rod
The cover plate has a clip whichattaches it underneath the air control.

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Optional Equipment

Rear Blower Installation (Part number 99000138)
The rear blower improves heat transfer by pushing heated air through the convection channel. Operating
instructions are described in the section "Blower Operation" on page 29.
1. The stove should be in place with the legs installed prior to installing the rear blower.
2. Follow the directions below to install the thermodisk.

Air
Control
Rod

These wires passthrough the left side
convection channel.
Thermodisk
Assembly

Bend metal up or down
here to create a snug fit

Insert the thermodisk
assembly 4" to 5" inside
the convection channel.

3. Install the wire clip following the directions below.
Use a screwdriver topry out the knock-out.

Slide the wire clip
over the edge of the
strip of metal between
the two knock-outs.

Feed the two snap disk wires into
the eye of the wire clip. Remove
all slack from the wire, making
sure not to dislodge the snap disk.
Pinch the eye of the wire clip tosecure the wires.

WARNING:To prevent electrical shock, thewires must be secured so they do
not contact the firebox above theconvection channel.

Wire Clip
Snap Disk
Wires

4. Attach the blower following the directions below.
The blower attaches to the stove with the threeb included screws. Use a 3/8” socket driver or wrench.

AAAA

3/8" Nutdriver
NOTE:
Prior to attaching the blower,
tuck all excess wire into thearea inside the blower.

Attach the quick-connectsaleading from the snap disk to thequick-connects from the blower(orientation does not matter).

© Travis Industriesc

Plug the power cord into a 110 V. outlet after installing theblower.

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Optional Equipment

43

Outside Air Boot Installation (Part number 99200134)
The outside air boot routes outside air to the stove for combustion. Refer to the section "Outside Air
Requirements" on page 11 for installation concerns. The directions below detail installation.
1. Install the cover plate following the directions below (use the correct cover plate).
Remove the two screws on the
cover plate to remove the piece thatfits over the air control rod. Then
Air Control Rod

replace the piece when the coverplate is in place.

The cover plate has a clip which attaches
it underneath the air control.

2. Refer to the illustration below to determine the location and size of the hole penetrating the floor. Cut
the hole prior to locating the stove.
3. Attach gasket to the bottom edge of the lower air boot section (near the screen). Attach gasket on topof the flanges on the upper air boot section. Slide the two sections together with both seams facing
the rear (do not attach the two sections at this time).
4. Follow the directions below for attaching the upper section of the air boot (with gasket) to the stove.
5. Slide the lower section down until it contacts the hearth. Attach the two sections together following
the directions below

Use a
Bottom of Stovescrewdriver topry out the

Attach the included

knock-out.

gasket to all four top
edges of the air boot.

AAAA
AA
A
AA A

Attach the air boot withthe two screws included
with the kit.

1/4" Nutdriver

Use the included screws to attach
the two telescoping portions of air
boot together. The included drill bit
5-1/8”

should be used to drill the hole.
Make sure the air boot is expanded

8-7/8”
Attach gasket to the bottom

to the correct size before drilling.

edge of the air boot.

AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

9/64” Drill Bit

Floor (and hearth)© Travis Industries

93508061

5/16" Nutdriver

The hole in the floor (and hearth)must be a minimum 16 square
inches. It should be 1/2” smaller
than the footprint of the air boot ineach dimension to allow for thegasket to seal.

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Optional Equipment

Surround Panels (see part #'s below)
Size
8"
10"
12"

Size on Insert (w trim)
45 1/4" wide by 28 7/8" high49 1/4" wide by 30 7/8" high53 1/4" wide by 32 7/8" high

INSTALLATIONINSTRUCTIONS

Avalon Pendleton-45 and Rainier-45:
Remove the brass trim along the top of the stove.

1. With the insert 12” fromthe fireplace, install theside surround panels (seethe directions to theright).
2. Adjust the position of theside panels so they are:1) aligned with the top of
the insert; 2) both thesame distance back fromthe front of the insert; 3)perpendicular to the floor(use the top panel, if
necessary, to judge
alignment). Tighten thescrews that hold the sidepanels in place.

PART #
99300312
99300313
99300314

Attach the side panels withSide

the included screws (hint:

Panelpre-thread the holes prior
to installing the panels).

Button Plugs(pry out with a screwdriver)
5/16" Nutdriver

3. Install the top panel andtrim following thedirections to the right.

Insulation Installation(required for face seal
installations only)
1. With the insert drawn 6"
from the fireplace, glue
the insulation strip
included with thesurround panel kit to theback of the panels using
RTV silicon or stovegasket cement. The
insulation should beinstalled so it overlaps thefireplace opening to forma seal between thepanels and the fireplaceface. Let the silicon or
cement dry.
2. Push the insert into thefireplace, allowing theinsulation to form a seal
between the panels andthe fireplace. Use ascrewdriver to tuck any
exposed insulation
behind the panels.

© Travis Industries

A

Micro (1/16”)
Standard
Screwdriver

5/16" Nutdriver
Spring
Clips

AA
AA AA
AA

Top Trim

Top Trim"L" Bracket
Top
Panel

Right Side

AA
AA

Trim
Optional Trim Installation:
Insert one leg of each "L" bracket into the top
and side trim piece. Align the trim to form aprecise corner, then tighten the two set
screws with a small standard screwdriver.
Slide the trim over the panels. Place thespring clips behind the panels at the locations
shown. This keeps the trim tight against thepanel.
Optional Knock-Out
An optional knock-out is provided on both

Install the top panel so the tabs insert

sides if the power cord is routed behind theinto the joggle clips on the top panel

surround panel.

93508061

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Optional Equipment

45

Front Blower (part # 99000190)
TO SWITCH THE POWER CORD TO THE LEFT SIDE:
Follow the directions below to switch the power cord. Make sure the power cord, wires, or molex
assembly do not protrude into the opening of the blower.
The wires tuck in here, directly
behind the blower cage.

Left Side of
BlowerAssembly
Disconnect the molex plug inside theRemove the strain relief by
squeezing it from the top and bottom
with a pair of slip-joint pliers.

blower assembly. Remove the power

Remove the button plug from thecord by pulling it out of the holeleft side and insert it into the hole

exposed by removing the strain relief.

on the right side.

INSTALLATION INSTRUCTIONSThe Olympic (1190), requires removal of the button plug below the blower knob and installation of the aircontrol rod extention (see illustration below).
Install the snap disk (see the illustration below. The round disc must be facing upwards and come incontact with the bottom of the firebox for the blower to operate correctly.
Ashlip of Appliance
Bend these legs on
the snap disk if it
does not fit tightly

Wedge the snap
disk in back of thestiffener on the leftside

Wood Air Control Handle

Button Plug for Air Control Rod(For the Rainier (945/990) and Olympic (1190)

The air control extender
allows the air control rod
to pass through theblower assembly on theRainier (945/990) andOlympic (1190).

Make sure the wires leading to the snap disk are routed above the left side blower outlet (to prevent
damage to the wires during installation). Install the blower following the directions below.
ake sure the wires run over
he top of the blower housingnd are not damaged when thelower is installed.

This clip slips over the edge ofthe appliance unibody andlocks the blower in place.

Baseplate of Appliance(Below Ashlip)

his clip aligns the blower
nside the convection channel.

© Travis Industries

Insert the baseplateof the appliance into
this gap.

93508061

Front of
Appliance

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46

Index
Air Control ...................................................28
Air Tube Part Number ....................................36
Air Tube Removal & Replacement ....................37
Alcove.........................................................12
Ash Disposal ................................................32
Baffle Parts ..................................................36
Baffle Removal and Replacement .....................37
Blower Cleaning............................................34
Blower Does Not Run (Troubleshooting) ............31
Blower Installation (rear) .................................42
Blower Operation (optional) .............................29
Burn Rate ....................................................28
Cathedral Ceiling...........................................14
Ceiling Penetration ........................................10
Chimney Cleaning .........................................33
Chimney Inspection (Creosote) ........................33
Chimney Requirements ..................................10
Chimney Termination Requirements..................11
Cleaning the Ash...........................................32
Cleaning the Glass ........................................32
Clearances (stove) ........................................8
Close Clearance Connectors ...........................8
Connector Requirements ................................10
Creosote Check ............................................33
Daily Maintenance .........................................32
Dimensions ..................................................6
Door and Glass Inspection ..............................33
Door Assembly .............................................35
Door Gasket Replacement ..............................35
Door Handle Replacement ..............................35
Door Opening ...............................................25
Door Parts ...................................................35
Draft Performance .........................................10
Elbows (Chimney) .........................................10
Emissions ....................................................6
EPA Approval ...............................................6
Exterior Chimney...........................................11
Features......................................................6
Fire Starting .................................................26
Firebox Assembly..........................................36
Firebox Parts................................................36
Firebrick and Baffle Inspection .........................34
Firebrick Removal & Replacement ....................36
Floor Protection Requirements (stove) ...............8
Glass Cleaning .............................................32
Glass Replacement .......................................35
Hearth (Floor Protection - Stove) ......................8Hearth Stove ................................................16
Heating Specifications ....................................6
Hints for Burns..............................................30
Installation Options ........................................6
Installation (stove) .........................................7
Leg Installation .............................................40
Listing Label.................................................39
Maintenance ................................................32
Mobile Home Requirements ............................13© Travis Industries

Monthly Maintenance .....................................33
Noise (Normal Operating Sounds) ....................29
Non-Combustible Alcove.................................12
Opening the Door ..........................................25
Operation ....................................................17
Outside Air Boot Installation.............................43
Outside Air...................................................11
Over-Firing the Stove .....................................25
Overnight Burn .............................................29
Paint (Touch-Up Paint) ...................................34
Paint Curing .................................................25
Rear Blower Installation ..................................42
Re-Loading the Stove.....................................29
Safety Label .................................................39
Safety Precautions ........................................4
Smell (from paint curing) .................................25
Smoke Enters Room (Troubleshooting)..............31
Sounds (Normal Operating Sounds) ..................29
Starting a Fire...............................................26
Stove Does Not Burn Long Enough...................31
Stove is Not Hot Enough (Troubleshooting) ........31
Table of Contents ..........................................3
Touch-Up Paint.............................................34
Troubleshooting (Operation) ............................31
Warranty Card ..............................................2
Warranty .....................................................37
Wood..........................................................30
Yearly Maintenance .......................................3493508061

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