P90 Zero Clearance Direct Vent Gas Fireplace

Owners &Installation Manual

www.excalibur-fire.com
MODELS:

P90-NG1 Natural Gas

P90-LP1 Propane

WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,personal injury or loss of life.

FOR YOUR SAFETY
What to do if you smell gas:Do not try to light any applianceDo not touch any electrical switch:
do not use any phone in yourFOR YOUR SAFETY
building.
Do not store or use gasoline or other flammable vapours andImmediately call your gas supplierliquids in the vicinity of this or any other appliance.
from a neighbour's phone. Follow
the gas supplier's instructions.
Installation and service must be performed by a qualifiedIfyou cannot reach your gas
installer, service agency or the gas supplier.
supplier, call the fire department.
Tested by:

Installer: Please complete the details on the back coverand leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-525b

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

06/14/10

To the New Owner:

Congratulations!
You are the owner of a state-of-the-art Excalibur® Gas Fireplace by FPI FIREPLACE PRODUCTS
INTERNATIONAL LTD. The P90 is a hand crafted appliance and has been designed to provide
you with all the warmth and charm of a wood fireplace at the flick of a switch. The model P90 has
been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark,it promises to provide you with economy, comfort and security for many trouble free years to follow.
Please take a moment now to acquaint yourself with these instructions and the many features ofyour Excalibur® Fireplace.

2

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INFORMATION FOR MOBILE/MANUFACTURED HOMES AFTER FIRST SALE
This Excalibur® product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards: VENTED GASFIREPLACE HEATERS ANSI Z21.88a-2007/CSA 2.33a-2007 and GAS-FIRED APPLIANCES FOR USE AT HIGH ALTITUDES CAN/CGA 2.17M91.
This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or the current Standard of Fire Safety Criteria for Manufactured Home Installations,
Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the manufacturer's installation instructions and local codes, if any. In the absence of local codes follow
the current National Fuel Gas Code, ANSI Z223.1 and the current National Electrical Code ANSI/NFPA 70 in the U.S.A., and the current CAN/CGA
B149 Gas Installation Code and the current Canadian Electrical Code CSA C22.1 in Canada.

This Excalibur® Mobile/Manufactured Home Listed appliancecomes factory equipped with a means to secure the unit.
This Excalibur® Mobile/Manufactured Home listed appliancecomes equipped with a dedicated #8 ground lug to which an
18 gauge copper wire from the steel chassis ground mustbe attached.
This appliance may only be installed in an aftermarket
permanently located, manufactured (mobile) home,where not prohibited by local codes.
This appliance is only use with the type of gas indicatedon the rating plate. This appliance is not convertible foruse with other gases, unless a certified kit is used.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

3

TABLE OF CONTENTSDIMENSIONS

Copy of Safety Decal .....................................................6

Glass Door Installation ................................................39
Arch surround ..............................................................39
Optional Screen Door .................................................39
Accent Kit Installation ..................................................40
Optional Remote Control .............................................41
OptionalWall Switch .....................................................41
Optional Wall Thermostat ...........................................41
Wiring Diagrams .........................................................42

REQUIREMENTS

OPERATING INSTRUCTIONS

MA Code - CO Detector.................................................7

Operating Instructions .................................................44
Lighting Procedure ......................................................44
Shutdown Procedure ...................................................44
First Fire ......................................................................44
Aeration Adjustment ....................................................44
Normal operating Sounds of Gas Appliances ..............45
Copy Of The Lighting Plate Instructions ......................45
Maintenance Instructions.............................................46
Gold-plated door or surround ......................................46
Log Replacement ........................................................46
Thermopile / Thermocouple........................................46
Glass Gasket ...............................................................46
Door Glass...................................................................46

Unit Dimensions ............................................................5

SAFETY LABELINSTALLATION
Important Message ......................................................8
Before You Start ............................................................8
General Safety Information............................................9
Installation Checklist ......................................................9
Locating Your Gas fireplace...........................................9
Heatwave Duct System Optional Kit ...........................10
Clearances ..................................................................10
Manufactured Mobile Home Additional Requirements 10
Combustible Mantels .................................................. 11
Unit Base Stand-offs.................................................... 11
Framing And Finishing ................................................. 11
Facing Requirement ....................................................12
Hearth Requirements ..................................................12
Optional Cover Plate Template ....................................13
Unit Assembly Prior To Installation ..............................13
Venting Introduction .....................................................13
Venting.........................................................................14
Exterior Vent Termination Locations ............................15
4” x 6-5/8” Rigid Pipe Cross Reference Chart .............16
5” x 8” Rigid Pipe Cross Reference Chart ...................18
Rigid Pipe Venting Systems ........................................20
Rigid Pipe Venting Arrangements - Horizontal Terminations .............................................................................22
Rigid Pipe Venting Arrangements - Vertical Terminations .............................................................................23
Horizontal terminations ................................................26
Vertical Terminations ...................................................27
Installation Procedures ................................................28
High Elevation .............................................................29
Gas Line Installation ....................................................29
Pilot Adjustment ...........................................................29
Gas Pipe Pressure Testing ..........................................29
Conversion from NG to LP .........................................30
Optional Brick Panels ..................................................34
Log set Installation.......................................................35

4

MAINTENANCE
Fan Maintenance .........................................................47
Removing Valve...........................................................48
Installing Valve.............................................................48

PARTS LIST
Main Assembly ............................................................49
Burner Assembly & Log Set.........................................51
Flush Front Accessories ..............................................52

WARRANTY
Warranty ......................................................................55

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

DIMENSIONS

B

A

C
H

D

F

I

G

Unit Dimensions

Description

A

Front Firebox WidthE

P9042” (1067mm)

B

Rear Firebox Width31” (787mm)

C

Front Firebox Height38” (965mm)

D

Height w/ Standoff

45” (1143mm)

E

Unit Depth

19-1/4” (489mm)

F

Height to Vent

40-1/4” (1022mm)

G

Faceplate Width

H

Faceplate Height (center)29-1/4” (743mm)

I

Faceplate Height (edge)24” (610mm)

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace37” (940mm)

5

For the State of Massachusetts, flexible
connectors shall not exceed 36 inches inlength.

For the State of Massachusetts, the appliances individual manual shut-off must be at-handle type valve.

The State of Massachusetts requires theinstallation of a carbon monoxide alarm inaccordance with NFPA 720 and a CO alarmwith battery back up in the same room where
the gas appliance is installed.

6

P90-NG1

Model/Modele:12"
WC (3.00 kPa)
11"
WC (2.74 kPa)
2.9"
WC (0.72 kPa)
0-2000 ft/pi(0-610 m)# 51
DMS
17,950 Btu/h(5.26 kW)35,000 Btu/h(10.26 kW)
2000-4500
ft/pi (610-1372 m)# 52
DMS
15,500 Btu/h(4.54 kW)
31,000 Btu/h(9.08 kW)APPAREIL FONCTIONNANT AU NATURAL GAZCONCU POUR ETRE POELE: Modéle P90-NG1
Pression d'allimentation minimum
Pression à la tubulure d'échappement élevée
Pression à la tubulure d'échappement basse
Grandeur de l'injecteur
Débit Calorifique minimum selon
Débit Calorifique maximum selon
l'altitude
APPAREIL FONCTIONNANT AU GAZ PROPANE
CONCU POUR ETRE POELE: Modéle P90-LP1
Pression d'allimentation minimum
Pression à la tubulure d'échappement élevée
Pression à la tubulure d'échappement basse
l'altitude
Grandeur de l'injecteur
Débit Calorifique minimum selon
Débit Calorifique maximum selon
l'altitude
Grandeur de l'injecteur
Débit Calorifique minimum selon
Débit Calorifique maximum selon

Serial No./ No de serie

6-1/2"

Model/Modele:
P90-LP1

Minimum Vent Clearances:
Horizontal Top
2-1/2" (64mm)
Horizontal Side
1-1/2" (38mm)
Horizontal Bottom 1-1/2" (38mm)

Alcove Clearances:Max. Depth 36" (914mm)
Min. Width 48" (1219mm),
Min. Height 72" (1229mm)

Side Wall Clearance
from Side Facing
6-1/2" (165mm)

Mantel Clearances from Top:
Min. 18-1/4" (464mm)

0" Clearance to
combustibles from:
Top, bottom, sides & rear of unit

DOOR SEAL: Please check that the door is properly sealed(See Instruction Manual for
Detailed Instructions)

6-1/2"

18-1/4"44-1/4" To Ceiling

Minimum Clearances to Combustibles/Degagement Minimum De Materiaux Combustibles

309

Wall

VENTED GAS FIREPLACE HEATER - NOT FOR USE WITH SOLID FUELS.
FOYER AU GAZ À ÉVACUATION - NE PAS UTILISER AVEC DUCOMBUSTIBLE SOLIDE.

Made in Canada/ Fabrique au Canada

918-503a

FPI Fireplace Products International Ltd.
Delta, BC, CanadaThis appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI Z223.1, or Natural Gas and Propane Installation Code, CSA B149.1.
This appliance must be installed in accordance with the Standard CAN/CSA Z240 MH, Mobile Housing, in Canada, or with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, orwhen such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard or ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner's manual for
details. Optional Fan (Part # 432-917) Optional Heat Wave Kit # 946-556 Optional Heat Release Kit # 946-570
Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les codes d'installation ANSI Z223.1, National Fuel Gas Code ou CSA-B149.1 en vigueur.
Installer l'appareil selon la norme CAN/CSA-Z240, Série MM, Maison mobiles ou CAN/CSA-Z240 VC, Véhicules de camping, ou la norme 24 CFR Part 3280, Manufactured Home Construction and Safety Standard. Si ces normes nesont pas pertinentes, utilisez la norme ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard, ou ANSI A119.2 ou NFPA 501C Standard for Recreational Vehicles.
Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil peut être installé dans une maison préfabriquée ou mobile (É.-U. seulement) installée à demeure si les règlements locaux lepermettent. Voir la notice de l'utilisateur pour plus de renseignements. Cet appareil ne peut pas être utilisé avec d'autres gaz sauf si une trousse de conversion certifiée est fournie.
This vented gas fireplace heater is not for use with air filters.
Ne pas utiliser de filtre à air avec ce foyer au gaz à évacuation.
For use with glass doors certified with the appliance only
Pour utilisation uniquement avec les portes en verre certifiées avec l'appareil
Electrical supply / Électrique 115VAC, 1.13 A, 60Hz.

Minimum supply pressure
Manifold pressure highManifold pressure low
AltitudeOrifice size
Minimum input
Maximum input
High AltitudeOrifice size
Minimum input
Maximum input

PROPANE: Model P90-LP1

WC (1.25 kPa)
WC (0.95 kPa)
WC (0.27 kPa)
DMS
Btu/h
(5.42 kW)
Btu/h(10.26 kW)
ft/pi(0-1372 m)

MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE.

Wall

For the State of Massachusetts, installation
and repair must be done by a plumber orgasfitter licensed in the Commonwealth of
Massachusetts.

NATURAL GAS: Model P90-NG1
L
Minimum supply pressure
5"
Manifold pressure high
3.8"
Manifold pressure low
1.1"
Orifice size
# 34
Minimum input
18,200Maximum input
35,0000-4500
AltitudeNOTE: Excalibur® units are constantly being
improved. Check the label on the unit and if
there is a difference, the label on the unit is thecorrect one.
DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTEThis is a copy of the label that accompanies each
P90 Zero Clearance Direct Vent Gas Fireplace.
We have printed a copy of the contents here foryour review. The safety label is located on thefront inside base of the unit, visible when thebottom louver is open.

Listed: VENTED GAS FIREPLACE HEATER / FOYER AU GAZ À ÉVACUATION
Certified for/Certifiée pour: CANADA and U.S.A.
Tested to: CGA-2-17-M91, ANSI Z21.88a-2007 / CSA 2.33a-2007
WN# 16475

Copy of Safety Decal for P90

SAFETY LABEL

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

REQUIREMENTS
MA Code - CO Detector(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10(2) Revise 10.8.3 by adding the following additional requirements:(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part forresidential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less thanseven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shallbe satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services ofqualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period ofthirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of ProductApproved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, theinstructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list anddetailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

7

INSTALLATIONIMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONSThe P90-NG1 or P90-LP1 Direct Vent Fireplace must
be installed in accordance with these instructions.
Carefully read all the instructions in this manual
first. Consult the "authority having jurisdiction" todetermine the need for a permit prior to starting the
installation. It is the responsibility of the installer toensure this fireplace is installed in compliance with
manufacturer's instructions and all applicable codes.

BEFORE YOU START
Safe installation and operation of this appliancerequires common sense, however, we are requiredby the Canadian Safety Standards and ANSIStandards to make you aware of the following:

YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE
IN THE SAME AREA AS THE APPLIANCE. TODDLERS, YOUNG CHILDRENAND OTHERS MAY BE SUSCEPTIBLE
TO ACCIDENTAL CONTACT BURNS. A
PHYSICAL BARRIERS IS RECOMMENDED IF THERE ARE AT RISK INDIVIDUAL
IN THE HOUSE. TO RESTRICT ACCESSTO A FIREPLACE OR STOVE, INSTALL
AN ADJUSTABLE SAFETY GATE TO
KEEP TODDLERS, YOUNG CHILDRENAND OTHER AT RISK INDIVIDUALS OUT
OF THE ROOM AND AWAY FROM HOT
SURFACES.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACEDON OR NEAR THE APPLIANCE.

INSTALLATION AND REPAIR SHOULD
BE DONE BY AN AUTHORIZEDSERVICE PERSON. THE APPLIANCESHOULD BE INSPECTED BEFORE
USE AND AT LEAST ANNUALLY BY A
PROFESSIONAL SERVICE PERSON.
MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE
LINT FROM CARPETING, BEDDING
MATERIAL, ETC. IT IS IMPERATIVETHATCONTROL COMPARTMENTS, BURNERS
AND CIRCULATING AIR PASSAGEWAYS
OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATEDOUT OF TRAFFIC AND AWAY FROMFURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THISAPPLIANCE CORRECTLY WILL VOID
YOUR WARRANTY AND MAY CAUSE A
SERIOUS HOUSE FIRE.
CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH
SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.

8

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONGENERAL SAFETYINFORMATIONINSTALLATIONCHECKLIST

1) The appliance installation must conformwith local codes or, in the absence of local
codes, with the current Canadian or National
Gas Codes, CAN1-B149 or ANSI Z223.1
Installation Codes.

1) Locate appliance, refer to the following sections:2) The appliance when installed, must be
electrically grounded in accordance withlocal codes, or in the absence of local codeswith the current National Electrical Code,ANSI/NFPA 70 or CSA C22.1 CanadianElectrical Code.
3) See general construction and assembly
instructions. The appliance and vent should
be enclosed.
4) This appliance must be connected to thespecified vent and termination cap to theoutside of the building envelope. Never ventto another room or inside a building. Make
sure that the vent is fitted as per Venting
instructions.
5) Inspect the venting system annually forblockage and any signs of deterioration.
6) Venting terminals shall not be recessed intoa wall or siding.
7) Any safety glass removed for servicing must
be replaced prior to operating the appliance.
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use thefireplace.
9) Wear gloves and safety glasses for protection
while doing required maintenance.
10) Be aware of electrical wiring locations inwalls and ceilings when cutting holes fortermination.
11) Under no circumstances should thisappliance be modified. Parts that have to be
removed for servicing should be replaced
prior to operating this appliance.
12) Installation and any repairs to this applianceshould be done by a qualified service person.
A professional service person should becalled to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
13) Do not slam shut or strike the glass door.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.

a)
b)
c)
d)
e)
f)
g)

Locating Your Gas Fireplace
Combustible Mantels
Unit Base Stand-offs
Framing & Finishing
Facing Requirements
Hearth Requirements
Venting2) Assemble Top Standoffs, page 9. (Refer to the"Unit Assembly Prior to Installation" section.)
NOTE: must be done before installing unit into
fireplace.
3) Install vent, refer to the "Venting" section.
4) Make gas and electrical connections. Test thepilot. Must be as per diagram. Refer to the "Pilot
Adjustment" section.
6) Install standard and optional features. Referto the following sections where applicable:
a. Brick Panels
b. Log Set Installationc. Arch Surroundd. Glass Door Installatione. Screen Doorf. Accent Kit Installation
g. Option 1: Remote Control
h. Option 2: Wall Switch
i. Option 3: Wall Thermostat10) Final check.
Before leaving this unit with the customer, theinstaller must ensure that the appliance is firingcorrectly and operation fully explained tocustomer.
This includes:
1) Clocking the appliance to ensure the correct
firing rate (rate noted on label 35,000 Btu/h)
after burning appliance for 15 minutes.
2) If required, adjusting the primary air to ensurethat the flame does not carbon. First allow theunit to burn for 15-20 min. to stabilize.
CAUTION: Any alteration to the product thatcauses sooting or carboning that results
in damage is not the responsibility of the
manufacturer.

LOCATING YOUR

15) The appliance area must be kept clear andfree of combustible materials, (gases andother flammable vapours and liquids).
Emissions from burning wood or gas could
contain chemicals known to the State ofCalifornia to cause cancer, birth defects orother reproductive harm.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

9

INSTALLATION

2) P r o v i d e a d e q u a t e c l e a r a n c e s f o rservicing.
3) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal,
concrete). This may be the floor, or raised up
on a platform to enhance its visual impact.
If the appliance is going to be installedon carpeting, combustible linoleum tile orother combustible material other than woodflooring, the appliance must be installed ona metal or wood panel extending the full
width and depth of the appliance.
4) The P90 Direct Vent Gas Fireplace canbe installed in a recessed position orframed out into the room as in A, B, C, D.
See Diagram 1.
A) Flat on WallB) Flat on Wall CornerC) Recessed into

1) Ensure that structural members are not cut
or weakened during installation.
2) Ensure proper grounding using the #8 ground
lug provided. See the "Wiring Diagram"section.

Min. 18-1/4"(464mm)HEATWAVE
DUCT SYSTEMOPTIONAL KIT#946-556

Min.
6-1/2"(165mm)Floor
6"(152mm)The HeatWave Air Duct Kit increases theeffectiveness of your fireplace by dispersing
warm air from the fireplace to remote locations inthe same room or other rooms in your home.
Wall/AlcoveD) Corner
5) This appliance isListed for bedroom
installations when
Diagram 1
used with a Listed Millivolt Thermostat. Someareas may have further requirements, checklocal codes before installation.
6) The P90 Direct Vent Gas Fireplace isapproved for alcove installations, whichmeet the clearances listed on this page.
7) We recommend that you plan your installation on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have aqualified inspector, dealer, or installer review
your plans before installation.
Note: For vent terminations see the"Exterior Vent Termination
Locations" section.

10

NOTE: The minimum floor clearance must be
maintained from the top surface of the carpeting,tile, etc.
See pg. 12 for Hearth Requirements.

Min. 44-1/4"(1124mm) to Ceiling"

1) When selecting a location for your fireplace,ensure that the clearances outlined on thispage are met.

Clearance to Combustibles from:
Back
0"
(0mm)
Side
0"
(0mm)
Floor
0"
(0mm)

MANUFACTUREDMOBILE HOME
ADDITIONALREQUIREMENTS

27-3/4" (705mm)
Top of Flange

GAS FIREPLACE

Up to two kits may be installed on the fireplace.
Please Note: Only 1 HeatWave kit may be
operated at one time. This includes the internal
blower option as well.

OPTIONAL
HEAT RELEASE KIT#946-570
The Heat Release Kit expels warm air fromthe fireplace to the outside of the building,allowing the fireplace to be operated with lessheat entering the room. The kit may be usedon either the left or right side.

CLEARANCESThe clearances listed below are Minimum
distances unless otherwise stated:
A major cause of chimney related fires isfailure to maintain required clearances (airspace) to combustible materials. It is of thegreatest importance that this fireplace andvent system be installed only in accordancewith these instructions.

36"

Side Wall Clearance

6-1/2" (165mm)

Horizontal Vent ClearancesTop
2-1/2" (64mm)
Side
1-1/2" (38mm)
Bottom1-1/2" (38mm)
Vertical Vent Clearances

1-1/4" (32mm)

Alcove Clearances**:Max. Depth
Min. Width
Min. Height

36"
48"
72"

(914mm)
1219mm)
1829mm)* see mantle clearance instructions(Refer to the "Combustible Mantels" section).

WARNING:
Fire hazard is an extreme risk
if these clearances are notadhered to.

Clearances for HeatWave andHeat Release Kit
Heat Release Kit
The HeatWave Duct Kit and the Heat Release
Kit have different clearance and framing
requirements, check the HeatWave and Heat
Release manual for details.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONCOMBUSTIBLE MANTELS
Because of the extreme heat this fireplaceemits, the mantel clearances are critical.
Combustible mantel clearances from top of unit
are shown in Diagram below.

FRAMING AND
FINISHING
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) toallow the finished surface to be flush withthe front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1" (32mm)
thick.

Note: A non-combustible mantel may beinstalled at a lower height if theframing is made of metal studs
covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch
= 6 inches)
Mantel can be installed anywhere in shaded
area or higher using the above scale.
Note: Ensure the paint that is usedon the mantel and the facing is"heat resistant" or the paint may
discolour.

Install Top Standoffs & Side Nailing Strips
before unit is slipped into position. See the"Unit Assembly Prior to Installation" section
for assembly details.

The P90 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must be
installed as manufactured.

2) Frame in the enclosure for the unit withframing material. The framed opening is46-3/8" high x 46-1/2" wide x 19-1/2" deep
(1168mm high x 1181mm wide x 495mmdeep).

Framing Dimensions
ABC
46-1/2" 46-3/8" 19-1/2"*
1181mm 1168mm 495mm*If HeatWave option is installed,
minimum depth is 20" (508mm)

P90 Flat Wall Surround and Tile Kit Specifications

UNIT BASE STAND-OFFS

10-7/8"(276mm)

)

m

7m

31"
(787mm)26

6-7/8"(175mm)
Dia. Outer(1

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace4"(100mm)
Dia. Inner"/8

In the event that you should choose to use thinnermaterials to finish the hearth, you can omit thestand-offs provided for raising the unit. However,
we recommend that you leave the framing
dimensions as they are in the manual and alter
only the facing requirement by reducing it by thesame distance that you have lowered the unit.

*If HeatWave option is installed,
minimum depth is 20" (508mm)-7Insert the 2 unit base stand-offs underneath theunit as shown in the diagram below. Space thestand-offs centrally, approximately 2 or 2-1/2 feetapart. Ensure that the unit is not unstable.

49

To accommodate varying thicknesses andfinishes of hearth materials, we have increased
the overall height of the appliance by a further 1
1/8”. This increase is added with the inclusion of
two stand-offs at the bottom of the unit, below theouter box, taking the overall height of the framing
dimensions from 45-1/4” up to 46-3/8”.

42"(1067mm)

19-1/4"(489mm)
including standoffs

P90 Flat Wall Surround and Tile Kit

46-1/2"(1181mm)
70-1/2"(1791mm)

3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house,
apply vapour barrier and drywall, as per
local installation codes. (Do not insulate
the fireplace itself.)
11

INSTALLATION
4) Note: The unit does nothave to be completely
enclosed in a chase. The
clearance on top of theunit is 0" to the standoffs
so combustible building
materials can be laid
directly on top of thestandoffs. You must
maintain clearance fromthe vent to combustible
materials for bothrigid and flex, see the"Clearances" section.

Facing Over 1" (25mm) ThickIf the facing material is over 1" (25mm) thick (example: brick or riverrock), install the facing around the perimeter of the face. You may wish
to make a face template as shown on the diagram.

FPI offers a cover plate
template. See next page.
NOTE: If using a brickhearth, the fireplace willneed to be raised toaccommodate the brickthickness. Example: If thebrick is 2" thick, the unit
must be raised 1".

Note: 4 8 " ( 11 2 1 9 m m )is the minimum
height for both flex
termination or Rigid
Pipe venting.
The HeatWave Duct Kit has different
clearance and framing requirements, checkthe HeatWave manual for details.

FACING REQUIREMENTHEARTH REQUIREMENTS

This fireplace requires a non-combustible material extending from theframing header and sides.

Floor Mounted Fireplaces
Raised Fireplaces

The flanges on the front face of the fireplace are for a facing thicknessof 1" (25mm).

Please note that all vertical measurements are taken from the baseof the unit excluding risers or bottom stand-offs.

No hearth isrequired when
the unit is raised3" (76mm) off ofthe floor surface

Flo
Fireplace
Stand

12

ori

ng

You must take into
account the depth of thefloor covering (carpet,
tile, linoleum, etc.) when
determining the height of
the fireplace stand.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONOPTIONAL COVER
PLATE TEMPLATE

UNIT ASSEMBLYPRIOR TO
INSTALLATION

1) Ensure top clip screws are at top of oblong
holes before installation.

The 2 Top Standoffs must be correctly
positioned and attached to the top before unit
is slipped into position.

Oblong Screw
Holes

Top Standoff Assembly
The top standoffs are shipped in a flat position
and must be folded into shape and attached.
1) Remove the standoffs from the fireplace
top.
2) Take each standoff and bend into thecorrect shape. Bend up at the bend lines
until the screw holes in the standoff and thepre-punched screw holes on the fireplace
top line up.

2) Position bottom of cover plate over pins
located at the bottom of the firebox.

VENTINGINTRODUCTION
The P90 uses the "balanced flue" technology
Co-axial system. The inner liner vents productsof combustion to the outside while the outer liner
draws outside combustion air into the combustion
chamber thereby eliminating the need to use
heated room air for combustion and losing warm
room air up the chimney.
Note:

These flue pipes must not be
connected to any other appliance.

The gas appliance and vent system must be
vented directly to the outside of the building,and never be attached to a chimney serving aseparate solid fuel or gas burning appliance.
Each direct vent gas appliance must use it's own
separate vent system. Common vent systems
are prohibited.

Pins
3) Bring cover plate towards the unit and hook
top clip over and behind the glass frame.
The top clip may need to be adjusted. Loosen
the 2 screws that secure the top clip to let
the cover plate settle over and behind theglass frame. Once settled tighten screws.

3) Attach the standoff securely to the top
with 2 screws per standoff (on opposite
corners).

Side Nailing Strips

Top Clip

The side nailing strips come attached to the unit.
There are 2 plates, one on the top and bottomthat can be folded out as required.
Back View of
Cover Plate

Pin Holes
TO REMOVE:
1) Remove 2 screws that secure top clip. Ensure
to hold cover plate as it will fall forward.

Plates can befolded out.

2) Pull out top clip that is still hooked onto
glass.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

13

INSTALLATIONVENTINGFPI Direct Vent System (Flex) Horizontal Terminations Only
These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the "Exterior Vent
Termination Locations" section.
FPI Direct Vent (Flex) System Termination
Kit (Part # 946-515) includes all the partsneeded to install the P90 with a maximum
run of 4 feet.

If a longer run is needed, the FPI Direct Vent
system (Flex) kit is 946-516 which includes
all the parts needed to install the P90 witha maximum 10' run.

Notes:
1) Liner sections should becontinuous without any joints or
seams.

1)
2)
3)
4)
5)
6)
7)
8)
9)

1)
2)
3)
4)
5)
6)
7)
8)
9)

2) Only Flex pipe purchased from FPI may
be used for Flex installations.

14

6-7/8" dia. flexible liner (4 ft. length)
4" dia. flexible liner (4 ft. length)
spring spacers (4)thimble (2)AstroCap termination cap (1)screws (12)tube of Mill Pac (1)plated screws (8)screws #8 x 1-1/2" Drill Point, StainlessSteel (4)6-7/8" dia. flexible liner (10 ft. length)
4" dia. flexible liner (10 ft. length)
spring spacers (7)thimble (2)AstroCap termination cap (1)screws (12)tube of Mill Pac (1)plated screws (8)screws #8 x 1-1/2" Drill Point, StainlessSteel (4)3) Horizontal vent must be supported every
3 feet.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONEXTERIOR VENT TERMINATION LOCATIONSMinimum Clearance Requirements

Canada1

USA2

A

Clearance above grade, veranda, porch, deck, or balcony12"(30cm)

12"(30cm)

B

Clearance to window or door that may be opened

12"(30cm)

9" (23cm)

C

Clearance to permanently closed window

*

*

D

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61cm)
from the center line of the terminal (check with the local code)18"(46cm)

18"(46cm)

E

Clearance to unventilated soffit

15"(38cm)

15"(38cm)

F

Clearance to outside corner: with AstroCap Termination Cap.

6"(15cm)

6"(15cm)

Clearance to outside corner: with all other approved Termination Caps.

14"(36cm)

14"(36cm)

Clearance to inside corner: with AstroCap Termination Cap

6"(15cm)

6"(12cm)G

Clearance to inside corner: with all other approved Termination Caps.

12"(30cm)

12"(30cm)

H

Clearance to each side of center line extended above meter/regulator assembly

36"(90cm)a*J

Clearance to service regulator vent outlet

36"(90cm)*

K

Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance12"(30cm)

9" (23cm)

L

Clearance to a mechanical air supply inlet#3' (91cm) above if within 10' (3m) horizontally.

72"(1.8m)

36"(90cm)b

M

Clearance above paved sidewalk or a paved driveway located on public property

84"(2.1m)┼*

Clearance under veranda, porch, deck, or balcony12"(30cm)‡*N
1

In accordance with current CSA B149.1, Natural Gas and Propane Installation Code2
In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code┼A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor*a Clearance in accordance with local installation codes and the requirements of the gas supplier
3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assemblyb 3 feet (91cm) above - if within 10 feet (3m) horizontally

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

15

INSTALLATION
4” X 6-5/8” RIGID PIPE CROSS REFERENCE CHART
Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI.
4 X 6 5/8 RIGID PIPE CROSS REFERENCE CHART
Components from different Manufacturers may not be mixed. Not all rigid pipe components are available directly from Regency.

Description

SimpsonSelkirk

Direct Vent Pro®

Direct Temp™

American Metal
Products®

Metal-Fab™

Security

ICC Excel

Sure Seal

Secure- Vent®

DirectAmerivent Direct

16

6” Pipe Length-Galvanized

46DVA-06

4DT-6

N/A

4D6

SV4L6

TC-4DL6

6” Pipe Length-Black46DVA-06B

4DT-6B

N/A

4D6B

SV4LB6

TC-4DL6B

7” Pipe Length-Galvanized

N/A

N/A

4D7

N/A

N/A

N/A

7” Pipe Length-Black

N/A

N/A

4D7B

N/A

N/A

N/A

9” Pipe Length-Galvanized

46DVA-09

4DT-9

N/A

N/A

N/A

N/A

9” Pipe Length-Black46DVA-09B

4DT-9B

N/A

N/A

N/A

N/A

12” Pipe Length-Galvanized

46DVA-12

4DT-12

4D12

4D12SV4L12

TC-4DL1

12” Pipe Length-Black46DVA-12B

4DT-12B

4D12B

4D12B

SV4LB12

TC-4DL1B

18” Pipe Length-Galvanized

46DVA-18

4DT-18

4D18

4D18

SV4LA

TC-4DL18

18” Pipe Length-Black46DVA-18B

4DT-18B

4D18B

4D18B

SV4LA

TC-4DL18B

24” Pipe Length-Galvanized

46DVA-24

4DT-244D24

4D24

SV4L24TC-4DL224” Pipe Length-Black46DVA-24B

4DT-24B

4D24B

4D24B

SV4LB24

TC-4DL2B

36” Pipe Length-Galvanized

46DVA-36

4DT-36

4D36

4D36

SV4L36

TC-4DL3

36” Pipe Length-Black46DVA-36B

4DT-36B

4D36B

4D36B

SV4LB36

TC-4DL3B

48” Pipe Length-Galvanized

46DVA-48

4DT-48

4D48

4D48

SV4L48

TC-4DL4

48” Pipe Length-Black46DVA-48B

4DT-48B

4D48B

4D48B

SV4LB48

TC-4DL4B

60” Pipe Length-Galvanized

46DVA-60

4DT-60

N/A

N/A

N/A

N/A

60” Pipe Length-Black46DVA-60B

4DT-60B

N/A

N/A

N/A

N/A

Adjustable Length 3”-10”-Galvanized

N/A

N/A

N/A

4DAL

N/A

TC-4DLT

Adjustable Length 3”-10”-Black

N/A

N/A

N/A

4DALB

N/A

TC-4DLTB

Adjustable Length 7”-Galvanized

N/A

N/A

4D7A

N/A

N/A

N/A

Adjustable Length 7”-Black

N/A

N/A

4D7AB

N/A

N/A

N/A

Extension Pipe 8-1/2”-Galvanized

46DVA-08A

N/A

N/A

N/A

N/A

N/A

Extension Pipe 8-1/2”-Black46DVA-08AB

N/A

N/A

N/A

N/A

N/A

Adjustable Length 12”-Galvanized

N/A

N/A

4D12A

N/A

SV4LA12N/A

Adjustable Length 12”-Black

N/A

N/A

4D12A

N/A

SV4LBA12

N/A

Extension Pipe 16”-Galvanized

46DVA-16A

N/A

N/A

N/A

N/A

N/A

Extension Pipe 16”-Black46DVA-16AB

N/A

N/A

N/A

N/A

N/A

45º Elbow-Galvanized

46DVA-E45

4DT-EL45

4D45L

N/A

N/A

TE-4DE45

45º Elbow-Black46DVA-E45B

4DT-EL45B

4DT-EL45B

N/A

N/A

TE-4DE45B

45º Elbow Swivel-Galvanized

See 46DVA-E45

N/A

N/A

4D45L

SV4E45N/A

45º Elbow Swivel-BlackSee 46DVA-E45B

N/A

N/A

4D45LB

SV4EB45

N/A
TE-4DE90

90º Elbow-Galvanized

46DVA-E90

4DT-EL90S

4DT-EL90S

N/A

N/A

90º Elbow-Black46DVA-E90B

4DT-EL90SB

4DT-EL90SB

N/A

SV4EBR90-1

TE-4DE90B

90º Elbow, Swivel-Galvanized

See 46DVA-E90

N/A

N/A

4D90L

SV4E90-1

N/A

90º Elbow, Swivel-BlackSee 46DVA-E90B

N/A

N/A

4D90LB

SV4EB90-1

N/A

90º Starter Elbow, Swivel-Galvanized

N/A

N/A

N/A

4D90A

N/A

N/A

Adaptor*

N/A

N/A

N/A

4D90L

N/A

N/A

Ceiling Support

N/A

4DT-CS

4DFSP

4DSP

SV4SD

TE-4DE45

Cathedral Support Box

46DVA-CS

4DT-CSS

4DRSB

4DRS

SV4CSB

TE-4DE45B

Wall Support/Band

46DVA-WS

4DT-WS/B

4DWS

4DWS

SV4BM

N/A

Offset Support

46DVA-ES (N/A - FPI)

4DT-OS

N/A

N/A

SV4SU

N/A

Wall Thimble-Black46DVA-WT

4DT-WT

4DWT

4DWT

SV4RSM

TE-4DE90

Wall Thimble Support/Ceiling Support

46DVA-DC

N/A

N/A

N/A

SV4PF

TE-4DE90B

Firestop Spacer

46DVA-FS

4DT-FS

4DFSP

4DFS

SV4BF

N/A

Trim Plate-Black

N/A

4DT-TP

4DFPB

4DCP

SV4LA

N/A

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONINSTALLATION

Description

SimpsonSelkirk

Direct Vent Pro®

Direct Temp™

American Metal
Products®

Metal-Fab™

Security

ICC Excel

Sure Seal

Secure- Vent®

DirectAmerivent Direct

Attic Insulation Shield 12”

46DVA-IS N/A@ FPI

N/A

4DAIS12N/A

SV4RSA

N/A

Attic Insulation Shield - Cold Climates 36”

N/A

N/A

4DAIS12

N/A

N/A

TM-4AS

Basic Horizontal Termination Kit (A)Disc.

4DT-HKA

4DHTK24DHTKA

SV-SHK

N/A

Horizontal Termination Kit (B)

46DVA-KHA

4DT-HKB

4DHTK14DHTKB

SV-HK

N/A

4DT-VKC

4DHTK

4DHTK

SV-FK

N/A

(Changed Components)

Vertical Termination Kit

Disc.

High Wind Vertical Cap

46DVA-VCH

N/A

N/A

N/A

N/A

TM-4VT

High Wind Horizontal Cap

46DVA-HC

N/A

N/A

N/A

N/A

TM-4DHT

Horizontal Square Termination Cap

See 46DVA-HC

4DT-HHC

4DHC

4DHT

SV4CHC-1

TM-4HT

Vertical Termination Cap

N/A

4DT-HVC

4DVC

4DVT

SV4CGV-1

TM-4VT

Storm Collar

46DVA-08A

4DT-SC

4DSC

4DSC

SV4FC

TM-SC

Adjustable Flashing 0/12-6/12

N/A

4DT-ST14

4D12S

4DST14

SV4STC14

TF-4FA

Adjustable Flashing 6/12-12/12

N/A

4DT-ST36

4D36S

4DST36

SV4STC36

TF-4FB

Vinyl Siding Standoff

46DVA-VSS

4DT-VS

N/A

4DVS

SV4VS

TM-VSS

Vinyl Siding Shield Plate

N/A

4DT-VSP

N/A

N/A

SV4VS

N/A

Snorkel Termination 14”

46DVA-VCH

N/A

N/A

N/A

N/A

TM-4ST14

Snorkel Termination 36”

46DVA-HC

N/A

N/A

N/A

N/A

TM-4ST36

Restrictor Disk

46DVA-RD

N/A

N/A

N/A

N/A

TM-4DS

Extended Vertical Termination Cap

46DVA-VCE

N/A

N/A

N/A

N/A

N/A

Chimney Conversion Kit A (USA only)

46DVA-KCA

N/A

N/A

N/A

N/A

TM-4CA6

Chimney Conversion Kit B (USA only)

46DVA-KCB

N/A

N/A

N/A

N/A

TM-4CA7

Chimney Conversion Kit C (USA only)

46DVA-KCC

N/A

N/A

N/A

N/A

TM-4CA8

Chimney Conversion Kit Masonry(USA only)

46DVA-KMC

N/A

N/A

N/A

N/A

N/A

Wall Firestop

46DVA-WFS

N/A

N/A

N/A

N/A

TM-4TR

Colinear Flex Connectors

46DVA-ADF

N/A

N/A

N/A

N/A

N/A

FPI
946-506/P

Vent Guard (Optional) for AstroCap

946-205

Vinyl Siding Shield for Riser Vent Terminal

510-994

Rigid Pipe Adaptor (Must use with all rigid piping)946-208/P

Vent Guard (Optional) for Riser Vent Terminal

640-530/P

Riser Vent Terminal

946-523/P

AstroCap Horizontal Cap

946-605

Starter Collar Increaser 4” x 6-5/8” to 5” x 8”

946-206

Vinyl Siding Standoff for AstroCap

Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994).
Offset Pipe Selection: Use this table to determine offset pipe lengths.
Pipe Length(L)4” x 6-5/8” Venting
Run (X)

Rise (Y)For specific instructions on venting components - visit the
manufacturers website listed below.

0” (0mm)

4-7/8” (124mm)

13-7/8” (340mm)

6” (152mm)

8” (203mm)

16-1/2” (419mm)

Simpson Direct Vent Pro: www.duravent.com
Selkirk Direct-Temp: www.selkirkcorp.com

9” (229mm)

10-1/8” (257mm)

18-5/8” (473mm)

American Metal Products: www.americanmetalproducts.com

12” (305mm)

12-1/4” (311mm)

20-3/4” (527mm)

Metal-Fab Sure Seal: www.mtlfab.com

24” (610mm)

20-5/8” (524mm)

29-1/8” (740mm)

Security Secure Vent: www.securitychimneys.com

36” (914mm)

29” (737mm)

37-1/2” (953mm)

Industrial Chimney Company: www.icc-rsf.com

48” (1219mm)

37-7/16” (951mm)

45-15/16” (1167mm)

Note: Horizontal runs of vent must be level, or have a 1/4” rise for every 1 foot of run towards the termination.
Never allow the vent to run downward - this could cause high temperatures and may present a possible fire hazard.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

17

INSTALLATIONINSTALLATION

5” X 8” RIGID PIPE CROSS REFERENCE CHART
Components from different Manufacturers may not be mixed. Not All Rigid Pipe components are available directly from FPI.

5” X 8” RIGID PIPE CROSS REFERENCE CHART
Components from different Manufacturers may not be mixed. Not all rigid pipe components are available directly from Regency.

Description

18

SimpsonSelkirk

Metal-Fab™

ICC Excel

Direct Vent Pro®

Direct Temp™

Sure Seal

Direct6” Pipe Length-Galvanized

58DVA-06

5DT-6

5D6

TC-5DL6

6” Pipe Length-Black58DVA-06B

5DT-6B

5D6B

TC-5DL6B

9” Pipe Length-Galvanized

58DVA-09

5DT-9

N/A

N/A

9” Pipe Length-Black58DVA-09B

5DT-9B

N/A

N/A

12” Pipe Length-Galvanized

58DVA-12

5DT-125D12

TC-5DL1

12” Pipe Length-Black58DVA-12B

5DT-12B

5D12B

TC-5DL1B

18” Pipe Length-Galvanized

58DVA-18

5DT-185D18

TC-5DL18

18” Pipe Length-Black58DVA-18B - N/A from FPI

5DT-18B

5D18B

TC-5DL18B

24” Pipe Length-Galvanized

58DVA-24

5DT-245D24

TC-5DL224” Pipe Length-Black58DVA-24B

5DT-24B

5D24B

TC-4DL2B

36” Pipe Length-Galvanized

58DVA-36

5DT-36

5D36

TC-5DL3

36” Pipe Length-Black58DVA-36B

5DT-36B

5D36B

TC-5DL3B

48” Pipe Length-Galvanized

58DVA-48

5DT-485D48

TC-5DL4

48” Pipe Length-Black58DVA-48B

5DT-48B

5D48B

TC-5DL4B

60” Pipe Length-Galvanized

58DVA-60

N/A

N/A

N/A

60” Pipe Length-Black58DVA-60B - N/A from FPI

N/A

N/A

N/A

Adjustable Length 3”-10”-Galvanized

N/A

N/A

5DAL

TC-5DLT

Adjustable Length 3”-10”-Black

N/A

N/A

5DALB

TC-5DLTB

Adjustable Length 11”-14” -Galvanized

Disc. - See 58DV-08A

5DT-AJ

N/A

N/A

Adjustable Length 11”-14” -Black

Disc. - See 58DV-08B

5DT-AJB

N/A

N/A

Extension Pipe 17”-24” -Galvanized

Disc. - See 58DV-16A

N/A

N/A

N/A

Extension Pipe 17”-24” -Black

Disc. - See 58DV-16AB

N/A

N/A

N/A

Adjustable Length 8-1/2”-Galvanized

58DVA-08A - N/A from FPI

N/A

N/A

N/A

Adjustable Length 8-1/2”-Black58DVA-08AB

N/A

N/A

N/A

Extension Pipe 16”-Galvanized

58DVA-16A - N/A from FPI

N/A

N/A

N/A

Extension Pipe 16”-Black46DVA-16AB

N/A

N/A

N/A

45º Elbow-Galvanized

58DVA-E45

5DT-EL45

5DT-EL45

TE-5DE45

45º Elbow-Black58DVA-E45B

5DT-EL45B

5DT-EL45B

TE-5DE45B

45º Elbow Swivel-Galvanized

Disc. - See 58DVA-E45

N/A

N/A

N/A

45º Elbow Swivel-Black

Disc.-See 58DVA-E45B

N/A

N/A

N/A

90º Elbow-Galvanized

58DVA-E90

5DT-EL90S

5DT-EL90S

TE-5DE90

90º Elbow-Black58DVA-E90B

5DT-EL90SB

5DT-EL90SB

TE-5DE90B

90º Elbow, Swivel-Galvanized

Disc. - See 46DVA-E45

N/A

N/A

N/A

90º Elbow, Swivel-Black

Disc. - See 46DVA-E45

N/A

N/A

N/A

90º Starter Elbow, Swivel-Galvanized

N/A

N/A

N/A

N/A

Adaptor*

N/A

N/A

N/A

N/A

Ceiling Support

58DVA-DC

5DT-CS

5DSP

TE-5DE45

Cathedral Support Box

58DVA-CS

5DT-CSS

5DRS

TE-5DE45B

Wall Support/Band

58DVA-WS

5DT-WS/B

5DWS

N/A

Offset Support

58DVA-ES - N/A from FPI

5DT-OS

N/A

N/A

Wall Thimble-Black58DVA-WT

5DT-WT

5DWT

TE-5DE90

Wall Thimble Support/Ceiling Support

58DVA-DC - N/A from FPI

N/A

N/A

TE-5DE90B

Firestop Spacer

58DVA-FS

5DT-FS

5DFS

N/A

Trim Plate-Black58DAV-WFS

5DT-TP

5DCP

N/A

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION

Description

SimpsonSelkirk

Metal-Fab™

ICC Excel

Direct Vent Pro®

Direct Temp™

Sure Seal

DirectAttic Insulation Shield 12”

58DVA-IS N/A from FPI

N/A

N/A

N/A

Basic Horizontal Termination Kit (A)N/A

5DT-HKA

N/A

N/A

Horizontal Termination Kit (B)

58DVA-KHA

5DT-HKB

N/A

N/A

Vertical Termination Kit

58DVA-VHA

5DT-VKC

N/A

N/A

High Wind Vertical Cap

58DVA-VCH

N/A

N/A

TM-5VT

High Wind Horizontal Cap

N/A

N/A

N/A

TM-5DHT

Horizontal Square Termination Cap

N/A

5DT-HHC

5DHT

TM-5HT

Vertical Termination Cap

N/A

5DT-HVC

5DVT

TM-5VT

Storm Collar

58DVA-SC

5DT-SC

5DSC

TM-SC

Adjustable Flashing 0/12-6/12

58DVA-F6

5DT-AF65DF

TF-5FA

Adjustable Flashing 6/12-12/12

58DVA-F12

5DT-AF125DF1-2

TF-5FB

Vinyl Siding Standoff

58DVA-VSS

5DT-VS

5DVS

TM-VSS

Vinyl Siding Shield Plate

N/A

5DT-VSP

N/A

N/A

Snorkel Termination 14”

58DVA-SNK14

N/A

N/A

TM-5ST14

Snorkel Termination 36”

58DVA-SNK36 (N/A - FPI)

N/A

N/A

TM-5ST36

Restrictor Disk

58DVA-RD

N/A

N/A

TM-5DS

Colinear Flex Connectors

N/A

N/A

N/A

N/A

FPI
946-604/P

Simpson Direct Vent -Vent Guard (Optional)

946-623/P

AstroCap XL Horizontal Cap

770-994

Rigid Pipe Adaptor (Must use with all rigid piping)

946-506/P

Vent Guard (Optional)

946-606

Starter collar reducer 5” x 8” to 4” x 6-5/8”

946-625

Vinyl Siding Standoff - AstroCap XL

Note: When using Metal-Fab Sure Seal Rigid Piping - please note that the Adaptor (4DDA) must be used in conjunction with FPI Rigid Pipe Adaptor (510-994).
Offset Pipe Selection: Use this table to determine offset pipe lengths.
Pipe Length(L)5” x 8” Venting
Run (X)

Rise (Y)For specific instructions on venting components - visit the
manufacturers website listed below.

0” (0mm)5-11/16” (144mm)

15-5/16” (389mm)

6” (152mm)

8-13/16” (224mm)

18-7/16” (468mm)

Simpson Direct Vent Pro: www.duravent.com
Selkirk Direct-Temp: www.selkirkcorp.com

9” (229mm)

10-15/16” (278mm)

20-9/16” (522mm)

Metal-Fab Sure Seal: www.mtlfab.com

12” (305mm)

13” (330mm)

22-11/16” (576mm)

Industrial Chimney Company: www.icc-rsf.com

24” (610mm)

21-7/16” (697mm)

31-1/16” (789mm)

36” (914mm)

29-13/16” (757mm)

39-7/16” (1002mm)

48” (1219mm)

38-1/4” (972mm)

47-7/8” (1216mm)

Note: Horizontal runs of vent must be level, or have a 1/4”
rise for every 1 foot of run towards the termination.
Never allow the vent to run downward - this could cause hightemperatures and may present a possible fire hazard.

L676 & L900 DIRECT VENT FIREPLACEIMPORTANT NOTE
• A Vent Guard is required when the AstroCap is installed above grade at 7 feet or lower.
• The Simpson Dura-Vent and Selkirk Direct Temp horizontal termination caps cannot be used in any applications.
• Only the AstroCap XL and Snorkels are certified for horizontal terminations.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

19

INSTALLATIONRIGID PIPE VENTING SYSTEMSThe minimum components required for a basic horizontal termination are:
1
1
1
1
1
1

Flat Wall Installation

Horizontal Termination Cap
90o Elbow
Rigid Pipe Adaptor
Wall Thimble
Length of pipe to suit wall thickness(see chart)
4" x 6-5/8" to 5" x 8" increaser for 5" x 8" venting

Wall Thickness(inches)

Vent Length Required(inches)4" - 5-1/2"

6"7" - 8-1/2"

9"10" - 1-1/2"

12"9" - 14-1/2"

11" - 14-5/8" Adj. Pipe15" - 23-1/2"

17" - 24" Adj.

Wall thickness is measured from the back standoffs to the inside mounting surfaceof termination cap. For siding other than vinyl furring strips may be used, instead of
the vinyl siding standoff, to create a level surface to mount the vent terminal. The
Terminal must not be recessed into siding. Measure the wall thickness including
furring strips.

Wall Thickness(inches)

Vent Length Required(inches)

If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure
to outside surface of wall without siding and add 2 inches.

3-1/4" - 6-3/4"

11" - 14-5/8" Adj. Pipe

7-3/4" - 16-1/4"

17" - 24" Adj. Pipe

7-1/4" - 8-3/4"

6" + 12"9" + 9"4-1/4" - 5-3/4"

6" + 9"

Horizontal and Vertical
Terminations for 4" x 6-5/8" Venting

Corner Installation

VerticalTerminal
Storm Collar
Vinyl SidingStandoff (Optional)
Flashing
943 or 943S
Ceiling Firestop

Horizontal
Termination
Cap
Wall Thimble

Pipe Length

Adj.Pipe Length

Do not combine venting components fromdifferent venting systems.

90o Elbow

Pipe
LengthRigid Pipe Adaptor

WARNING:

Alternate
Horizontal
Termination
Caps

However use of the the AstroCapTM and FPI
Riser is acceptable with all systems.
This product has been evaluated by Intertek
for using a Rigid Pipe Adaptor in conjunction
with Duravent Direct-Vent , Selkirk Direct-Temp,
Ameri Vent Direct venting and Security Secure
Vent systems. Use of these systems with the
Rigid Pipe adaptor is deemed acceptableand does not affect the Intertek WHI listing ofcomponents.

When using Rigid Vent other than
Simpson Dura-Vent, 3 screws must be
used to secure rigid pipe to adaptor.

The FPI AstroCapTM and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent, American Metal Products Ameri Vent Direct Vent, Security Secure Vent®, Selkirk Direct-Temp. AstroCapTM is a proprietary trademark of FPI Fireplace ProductsInternational Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.

20

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
Horizontal & Vertical Terminations for 5" x 8" Venting

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

21

INSTALLATIONRIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONSFPI DIRECT VENT SYSTEM (FLEX)(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o
elbow).

All Rigid Pipe Systems
4" inner diameter
6-5/8" outer diameter

All Rigid Pipe Systems
5" inner diameter8" outer diameter

FPI Flex Vent
4" inner diameter
6-7/8" outer diameter

Note: Must use FPI increaser starter collar(Part # 946-605) at beginning of vent run.

Note: Must use optional rigid pipe adaptor (Part # 510994) when using Rigid Pipe.
Note: FPI Direct Vent System (Flex) is only approvedfor horizontal terminations.

5" x 8" venting starts at unit.

A vent guard (Part# 946-506/P) should be usedwhenever the termination is lower than thespecified minimum or as per local codes.

Please note that all verticalmeasurements are taken fromthe base of the unit excluding
risers or bottom stand-offs.
•
•
•

22

Maintain clearances to combustibles as listed in the "Clearances" section.
Horizontal vent must be supported every 3 feet.
Firestops are required at each floor level and whenever passing through a wall.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONRIGID PIPE VENTINGARRANGEMENTS - VERTICALTERMINATIONSThe shaded area in the diagram shows all allowable combinations ofstraight vertical and offset to vertical terminations, using two 90o elbow,
with rigid pipe vent systems for Propane and Natural Gas.

•••

The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe
4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram.
The shaded area in the diagram show all allowable combinations ofstraight vertical and offset to vertical terminations with rigid pipe ventsystems for Propane and Natural Gas. Maximum two 45o elbows allowed.
•••

Vent must be supported at offsets
Firestops are required at each floor level and whenever passing
through a wall.
Maintain clearances to combustibles as listed in the "Clearances"section.

Vent must be supported at offsets.
Firestops are required at each floor level and whenever passing
through a wall.
Maintain clearances to combustibles.

Note: Must use optional rigid pipe adaptor when using rigid ventsystems (Part # 510-994).

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

Please note that all verticalmeasurements are taken fromthe base of the unit excluding
risers or bottom stand-offs.

23

INSTALLATION
Horizontal Venting with Two (2) 90o Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI
Increaser Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.

OptionVA)
6" Min.
B)
1' Min.
C)
2' Min.
D)
3' Min.
E)
4' Min.
F)
5' Min.
G)
6' Min.

H + H12' Max.
3' Max.
4' Max.
5' Max.
6' Max.
7' Max.
8' Max.

With these options,maximum total pipe lengthis 30 feet with minimumof 6 feet total verticaland maximum 8 feet total
horizontal.
Please note minimum 1
foot between 90o elbows
is required.

Horizontal Venting with Three (3) 90o Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser
Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.

Option
A)
B)
C)
D)
E)
F)
G)
H)
24

V
6" Min.
1' Min.
2' Min.
3' Min.
4' Min.
5' Min.
6' Min.
7' Min.

H
1' Max.
2' Max.
2' Max.
2' Max.
3 Max.
4' Max.
5' Max.
6' Max.

V + V1 H + H1
1'6" Min. 2' Max.
3' Min. 3' Max.
5' Min. 4' Max.
7' Min. 5' Max.
9' Min. 6' Max.
10' Min. 7' Max.
11' Min. 8' Max.
12' Min. 9' Max.

With these options,max. total pipe lengthis 30 feet with min. of
12 feet total verticaland max. 9 feet total
horizontal.
Please note min. 1
foot between 90oelbows is required.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
Vertical Venting with Two (2) 90o Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser
Starter Collar (Part #946-605), unless V1 is greater than or equal
to 4'-6" then use 4" x 6-5/8" piping.

One 90o elbow = Two 45o elbows.

Option
A)
B)
C)
D)
E)
F)

V
0' Min.
1' Min.
2' Min.
3' Min.
4' Min.
5' Min.

H
2' Max.
4' Max.
5' Max.
6' Max.
7' Max.
8' Max.

V + V1 With these options, max. total
1' Min. pipe length is 30 feet with min.
2' Min. of 6 feet total vertical and max.
8 feet total horizontal.
3' Min.
4' Min. Please note min. 1 foot5' Min. between 90 o elbows is
6' Min. required.

For additional vertical venting with 2 x 90o elbows, refer to the"Rigid Pipe Venting Arrangements - Horizontal Termination"section.

Vertical Venting with Three (3) 90o Elbows

Must Use: 5" x 8" Simpson Direct Vent Piping with FPI Increaser
Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.

Option
A)
B)
C)
D)
E)
F)
G)
H)

V
6" Min.
1' Min.
2' Min.
3' Min.
4' Min.
5' Min.
6' Min.
7' Min.

H + H12' Max.
2' Max.
3' Max.
4' Max.
5' Max.
6' Max.
7' Max.
8' Max.

V + V1
3' Min.
3' Min.
4' Min.
6' Min.
7' Min.
8' Min.
9' Min.
10' Min.

With these options, max.
total pipe length is 30 feetwith min. of 10 feet total
vertical and max. 8 feettotal horizontal.
Please note min. 1 footbetween 90o elbows is
required.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

25

INSTALLATIONHORIZONTALTERMINATIONS
Install the vent system according to the
manufacturer's instructions included withthe components.
1) Set the unit in its desired location. Checkto determine if wall studs or roof rafters
are in the way when the venting system is
attached. If this is the case, you may wantto adjust the location of the unit. Rough inthe gas preferably on the right side of theunit and the electrical (junction block is on
the left side) on the left.
2) Direct Vent pipe and fittings are designed withspecial twist-lock connections to connect theventing system to the appliance flue outlet. A
twist-lock appliance adaptor is an available
option that must be used in conjunction with
the Simpson Dura-Vent Direct Vent system.
3) Put a bead of silicone inside the outer sectionof the adapter and a bead of Mill Pac on
the inner collar. Slip the adapter over the
existing inner and outer flue collar and fasten
to the outer collar only with the 3 suppliedscrews (drilling pilot holes will make thiseasier). Level the fireplace and fasten it to
the framing using nails or screws throughthe nailing strips.
4) Assemble the desired combination of pipeand elbows to the appliance adaptor andtwist-lock for a solid connection.
Note:a) Twist-lock procedure: Four indentations,located on the female ends of pipes andfittings, are designed to slide straightonto the male ends of adjacent pipes
and fittings, by orienting the four pipe
indentations so they match and slide
in to the four entry slots on the maleends, Diagram 1. Push the pipe sections
completely together, then twist-lock
one section clockwise approximately
one-quarter turn, until the two sections
are fully locked. The female locking lugs
will not be visible from the outside, on
the Black Pipe or fittings. They may belocated by examining the inside of thefemale ends.

Diagram 1
NOTE: For best results and optimum
performance with each approved venting
system, it is highly recommended to apply“Mill-Pac” sealant (supplied) to every inner pipe connection. Failure to do so may
result in drafting or performance issues notcovered under warranty. Silicone (red RTV)
is optional.
26b) Horizontal runs of vent must be
supported every three feet. Wall straps
are available for this purpose.
5) Mark the wall for a 10" x 10" square hole.
The center of the square hole should line
up with the centerline of the horizontal pipe.
Cut and frame the 10 inch square hole in
the exterior wall where the vent will beterminated. If the wall being penetrated isconstructed of non-combustible material,
i.e. masonry block or concrete, a 7"(178mm)
dia. (7-1/2"(191mm) dia. for flex) hole isacceptable.
Note: Riser Vent
is only for use
in above grade
terminations.

Note: WithD u r a Ve n t , t h eminimumheight isachieved byinstalling a
90o elbow
directly to

Diagram 3a*Dia 3, 3a & 4: As specified in CGA B149
Installation Code. Local codes or regulations
may require different clearances.

Below Grade Installation
Diagram 2

Note:a) The horizontal run of vent must be level,or have a 1/4 inch rise for every 1 footof run towards the termination. Neverallow the vent to run downward. This
could cause high temperatures and may
present the possibility of a fire.

If the Snorkel Termination must be installed
below grade, i.e. basement application, proper
drainage must be provided to prevent waterfrom entering the Snorkel Termination. Refer
to Diagram 4. Do not attempt to enclose theSnorkel within the wall, or any other type of
enclosure.

b) The location of the horizontal vent termination on an exterior wall must meet all
local and national building codes, andmust not be blocked or obstructed. For
External Vent Terminal Locations, seediagram in the "Exterior Vent Termination
Locations" section.
c) Snorkel Terminations:
For installations requiring a verticalrise on the exterior of the building, 14inch and 36-inch tall
Snorkel Terminations
are available, as
well as the standard
Riser Vent. Follow thesame installation
procedures
as used forstandard
Horizontal
Termination.
NEVER
install thesnorkelupsidedown.

Diagram 4
NOTE: For Snorkel terminations in ABOVE
grade installations, follow nationalor local code requirements.
6) The arrow on the vent cap should
be pointing up. Insure that the 1-1/2"
clearances to combustible materials
are maintained (Diagram 4). Install thetermination cap.

Diagram 3

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONVERTICALTERMINATIONS

Diagram 5
The four wood screws provided should
be replaced with appropriate fasteners forstucco, brick, concrete, or other types ofsidings.
Note: If installing termination on a siding
covered wall, a vinyl siding standoff
or furring strips must be used toensure that the termination is notrecessed into the siding.
7) Before connecting the horizontal run of ventpipe to the vent termination, slide the Wall
Thimble (Part # 620-926) over the vent pipe.
8) Slide the appliance and vent assembly
towards the wall carefully inserting thevent pipe into the vent cap assembly. It is
important that the vent pipe extends into
the vent cap sufficient distance so as toresult in a minimum pipe overlap of 1-1/4
inches. Secure the connection between thevent pipe and the vent cap by attaching thetwo sheet metal strips extending from thevent cap assembly into the outer wall of thevent pipe. Use the two sheet metal screws
provided to connect the strips to the pipe
section. See Diagram 6.

1) M a i n t a i n t h e 1 - 1 / 2 "clearances (air spaces) to
combustibles when passing
through ceilings, walls,
roofs, enclosures, attic
rafter, or other nearby
combustible surfaces. Do
not pack air spaces withinsulation. Check the "Rigid
Pipe Venting Systems"& "Rigid Pipe Venting
Arrangements" sections forthe maximum vertical rise of
the venting system and the
maximum horizontal offset
limitations.

4) Assemble the desired lengths of pipe andelbows. Ensure that all pipes and elbow
connections are in the fully twist-locked
position and sealed.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The
hole should be of sufficient size to meetthe minimum requirements for clearance
to combustibles of 1-1/2". Slip the flashingunder the shingles (shingles should overlap
half the flashing) as per Diagram 4.

Diagram 1
2) Set the gas appliance in its desired location.
Drop a plumb bob down from the ceiling to theposition of the appliance flue exit, and markthe location where the vent will penetrate theceiling. Drill a small hole at his point. Next,
drop a plumb bob from the roof to the holepreviously drilled in the ceiling, and markthe spot wherethe vent will
penetrate theroof. Determine
if ceiling joists,
roof rafters orother framing
will obstruct theventing system.
You may wish
to relocate theappliance or tooffset, as shownin Diagram 2 to
avoid cutting
load bearing
Diagram 2
members.

Diagram 4: The upper half of the flashing isinstalled under the roofing material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
Note: If an offset is necessary in the attic
to avoid obstructions, it is importantto support the vent pipe every 3 feet,to avoid excessive stress on theelbows, and possible separation.
Wall straps are available for thispurpose (Diagram 2).
Galvanized pipe is desirable above the roofline
due to its higher corrosion resistance. Continue
to add pipe sections through the flashing until
the height of the vent cap meets the minimum
height requirements specified in Diagram 5 or
local codes. Note that for steep roof pitches,

Diagram 5
NOTE: For best results and optimum performancewith each approved venting system, it is highly
recommended to apply “Mill-Pac” sealant (supplied)to every inner pipe connection. Failure to do so may
result in drafting or performance issues not covered
under warranty. Silicone (red RTV) is optional.

3) A Firestop spacer must be installed in thefloor or ceiling of every level. To install theFirestop spacer in a flat ceiling or wall, cut
a 10 inch square hole. Frame the hole asshown in Diagram 3 and install the firestop.

Diagram 6

9) Install wall thimble inthe center of the 10"
square and attachwith wood screws(Diagram 7).
Diagram 7

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

Roof Pitch
flat to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12

Minimum Vent Height
Feet
Meters
2
0.61
2
0.61
2
0.61
2.5
0.76
3.25
0.99
4
1.22
5
1.52
6
1.83
7
2.13
7.5
2.29
8
2.44

Diagram 3
27

INSTALLATION
the vertical height must be increased. A poor
draft, or down drafting can result from highwind conditions near big trees or adjoining
roof lines, in these cases, increasing the ventheight may solve the problem.
7) Ensure vent is vertical and secure the baseof the flashing to the roof with roofing rails,
slide storm collar over the pipe section andseal with a mastic.
8) Install the vertical termination cap by twistlocking it.
Note: Any closets or storage spaces, which
the vent passes through must be
enclosed.

Offset Chart

4) Separate the 2 halves of the wall thimble andsecurely fasten the one with the tabs to theoutside wall making sure that the tabs areon top and bottom. Fasten the other thimble
half to the inside wall. The thimble halves
slip inside each other and can be adjusted
for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".

N o t e : To m a k e
the installation
more aestheticallypleasing,
werecommend framingout a square to mountthe terminal to.

Note: If installing termination on a siding
covered wall, furring strips must be
used to ensure that the termination
is not recessed into the siding.
2) Level the fireplace and fasten it to the framing
using nails or screws through the nailingstrips.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of thetermination and slipping the 4"(100mm) liner
over it at least 1-3/8" (35mm). Fasten withthe 3 screws (drilling pilot holes will make thiseasier). Apply Mill Pac or high temperaturesilicone to the 6-7/8"(175mm) flex pipe andslip it over the 6-7/8" outer collar of the ventterminal at least 1-3/8"(35mm) and fasten
with the 3 screws.
NOTE:

INSTALLATIONPROCEDURES

Horizontal sections must be
supported at intervals not exceeding
3 feet (0.9 meter). (Flame picture andperformance will be affected by sagsin the liner).

5) Slip the assembled liner and terminationassembly through the thimble making surethe termination cap faces up (there are
markings on the cap that show which way
is up). This will position the termination cap
with proper down slope for draining water.
Fasten the cap to the outer wall with the 4
supplied screws.
6) Pull the centre 4"(100mm) liner and outer
6-7/8"(175mm) liner out enough to slip overthe flue collars of the fireplace. (You may
wish to cut the liner shorter to make it moreworkable.) Do not bend liner more than 90o.
7) Apply Mill Pac over the fireplace inner collar
and slip the 4"(100mm) liner down over it
and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm)
liner.
9) Apply a bead of silicone between the thimble
and termination and around the outer edgeof the terminal at the wall in order to keep
the water out.

IMPORTANT: Do not locate termination
hood where excessive snow or ice
buildup may occur. Be sure to check venttermination area after snow falls, and clear
to prevent accidental blockage of venting
system. When using snow blowers, makesure snow is not directed towards venttermination area.

for FPI Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in thegas (preferably on the right side of the unit)
and the electrical (Junction block is on theleft side) on the left. Locate the centerline of
the termination and mark wall accordingly.
Cut a 10"(254mm) hole in the wall (inside
dimension).
Note: A 1-1/2"(38mm) clearance aroundthe liner must be maintained exceptthat only a 1" (25mm) clearance isneeded at the termination end. We
recommend framing a 10"(254mm) x10"(254mm) (inside dimensions) hole
to give structural rigidity for mounting
the termination.

28

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
P90-NG1 System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:#34

Max. Input Rating
Min. Input Rating

35,000 Btu/h
18,200 Btu/h

Supply Pressure

min.5.0" w.c.

When using copper or flex connectors use only
approved fittings. Always provide a union sothat gas lines can be easily disconnected forservicing. Flare nuts for copper lines and flex
connectors are usually considered to meet thisrequirement.
Important: Always check for gas leaks with asoap and water solution or gas leak detector.
Do not use open flame for leak testing.

Manifold Pressure(High)
3.8"+/- 0.2"w.c.

P90-LP1 System Data
For 0 to 2000 feet altitude
Burner Inlet Orifice Sizes:#51
Max. Input Rating 35,000 Btu/hMin. Input Rating 17,950 Btu/hHigh Altitude: For 2000 to 4500 feet altitude
Burner Inlet Orifice Sizes:#52
Max. Input Rating 31,000 Btu/hMin. Input Rating 15,500 Btu/h
Supply Pressuremin.12.0" w.c.

Manifold Pressure(High)
11"+/- 0.2" w.c.

PILOT ADJUSTMENT
Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile, 1 aroundthe thermocouple and 1 flowing across theburner (it does not have to be touching theburner).
Note: If you have an incorrect flame pattern,
contact your Excalibur® dealer for
further instructions.
Incorrect flame pattern will have small,probably yellow flames, not coming into
proper contact with the rear burner orthermopile or thermocouple.

The manifold pressure is controlled by a regulator
built into the gas control, and should be checkedat the pressure test point.
Note: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosen the "IN" and/or "OUT" pressuretap(s), turning counterclockwise with a
1/8" wide flat screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"position.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
6) When finished reading manometer, turnoff the gas valve, disconnect the hose andtighten the screw (clockwise) with a 1/8" flatscrewdriver. Note: Screw should be snug,
but do not over tighten.

Electrical: 120 V A.C. System.
Circulation Fan: variable speed 130 CFM.
Log Set: Ceramic fibre, 7 per set.

S.I.T. VALVE DESCRIPTION
1)
2)
3)
4)
5)
6)
7)
8)
9)

HIGH ELEVATIONThis unit is approved in Canada for altitude 0
to 4500 ft. (CAN1 2.17-M91).

Gas on/off knob
Manual high/low adjustment
Pilot Adjustment
Thermocouple Connection - option
Outlet Pressure Tap
Inlet Pressure Tap
Pilot Outlet
Main Gas Outlet
Alternative TC Connection

GAS LINE
INSTALLATION
The gas line is brought through the right sideof the appliance. The gas valve is situated on
the right hand side of the unit and the gas inlet
is on the right hand side of the valve.
The gas line connection may be made of rigid
pipe, copper pipe or an approved flex connector.
(If you are using rigid pipe, ensure that the valve
can be removed for servicing.) Since somemunicipalities have additional local codes it isalways best to consult with your local authorities
and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or the current National Fuel Gas Code, ANSI
Z223.1.

GAS PIPE PRESSURETESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system attest pressures equal to or less than 1/2 psig.
(3.45 kPa). Disconnect piping from valve atpressures over 1/2 psig.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

29

INSTALLATIONCONVERSION KIT #791-969 FROM NG TO LP
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!

4)

Each Kit contains one LPG
Conversion Kit and one DC
Sparker Kit.

9)

Turn control knob to the “OFF”
position.

10) Remove the black protection cap byhand from the high-low knob (Fig.1).

LPG Conversion Kit Contains:
Qty. Part #Description
1904-529
5/32" Allen Key
1
904-645
Burner Orifice #51
1
918-590
Label "Converted toLPG"
1908-528
Red "LPG" label
1910-037
LP Injector (Pilot Orifice)1918-487
Instruction Sheet
DC Sparker Kit Contains:
Qty. Part #Description
1820-475
Bracket DC Sparker
1820-476
Bracket DC Sparker
1904-153
Washer #8 External Star1
904-330
Nut 8-32 Hex
1
904-438
Plug Nylon 0.750 Hole,
Black (for H35 only)1
904-531
Bushing Split Plastic
0.500 in.
1
904-543
Screw 8-32 x 3/4 PanHead2
904-553
Screw #8 x 1/2 Type "B",Black Oxide
1910-073
Spark Generator Battery
Holder1
910-074
Spark Generator Switch
C/W Wire
1
910-078
Battery Size AA
Energizer En912
910-199
Clip Wire Holder
1910-903
Wire Fan To Power Cord
Ground 30 in.
904-781
Velcro Hook, Black
904-782
Velcro Hook, Black

Remove the 2 screws holding the Burner
Assembly to the firebox base. Push the
Burner Assembly to the left and lift out.

Remove the 2 screws, push Burner
Assembly to the left and lift out.

5)

Pull off thepilot cap to
expose thepilot orifice.

Fig. 111) Insert a 5/32” or 4mm Allen wrench
into the hexagonal key-way of thescrew (Fig. 2), rotate it counterclockwise until it is free and extract it.

6)

Unscrew the pilot orifice with the allen
key and replace with the LP pilot orifice inthe kit and replace pilot cap.

7)

Remove burner orifice with a 1/2" wrenchand discard. Use another wrench to holdon to the elbow behind the orifice.

Fig.212) Check that the screw is clean and if
necessary remove dirt.

Installation of LPG
Conversion Kit:
1)

Shut off the gas supply.

2)

H35-1: Lift off the Cast Top and remove
the glass front. Also, open up the control
panel door.
P90-1: Remove the facade if it is installed. Remove the glass door (refer tothe glass door section in the manual).

3)30

Remove the logs, embers, and brickpanels (if used).

13) Flip the screw (Fig. 3).

Burner Orifice8)

Reinstall new burner orifice LP stamped#51 and tighten.

Fig.3

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
14) Using the Allen wrench as shown in
Fig.4, rotate the screw clockwise until
snug, do not overtighten.

17) Reverse steps 4) to 2).

4)

Attach the DC sparker generator
connector to the valve with a screw.

5)

Remove the stove’s rear panel by unscrewing the two screws.

6)

Attach the ground wire to the grounding
stud.

18) Attach clear label "This unit has been
converted to LPG" near or on top of theserial # decal.
19) Replace yellow "Natural Gas" label with
red "LPG" label.

Installation of the DC Sparker
for the H35-1 Units Only:

Fig.4

1)

WARNING!
Do not overtighten the screw.
Recommended togrip the wrench by the short side.

Remove the control panel by unscrewing
the 2 screws.

15) Verify that if the conversion is from NG
to LPG, the screw must be reassembled
with the red o-ring visible (Fig. 5).

Red o-ring visible

LPG Configuration

2)

First, remove the Piezo Ignition Wire
from the Piezo Ignitor. Then remove the
Piezo Ignitor from the control panel.

Fig.516) Reassemble the black protection cap(Fig. 6).
3)

Plug up the Piezo hole with the plastic
bushing.

BeforeFig. 6WARNING!
Also check that the pilot and mainburner injectors
are appropriate for the gas type.
After

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

31

INSTALLATION
7)

Attach the Piezo ignition wire to the DC
Sparker.

11) Attach the DC sparker generator wires tothe DC sparker.

Piezo
IgnitorInstallation of the DC Sparker
for the P90 Units Only:
1)

Locate the Piezo Ignitor situated at theside of valve.
Piezo
Ignitor

12) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
8)

Insert both the ground wire and the DC
sparker generator wire through the holeof the DC spark heat shield.

2)

NOTE: The battery in the DC Sparker
Box will need to be replaced annually.

Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.

Ignitor
Wire

Battery
Compartment

Piezo
Ignitor9)Install the plastic bushing over theoutside of the hole.

13) Attach the heat shield to the DC sparker,
then mount this onto the stove.
Note: We recommend attaching the
DC sparker box to the bottom rear of
the stove (or place this in a convenient
location, away from the heat source).

3)

Disconnect the ignitor wire from the
Piezo Ignitor and connect it to the DC
Sparker.

DC
Sparker

IgnitorWire

10) Attach the ground wire to the DC spark
mounting bracket.

4)Connect the DC spark generator wires
to the SIT Valve with the screw, which isprovided in the kit.

14) Tie up the loose wire with the wire clip.

32

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
5)

Locate the ground lug at the recepticalbox, left of the unit.

9)

Plug the DC spark generator wires to the
DC Sparker.

12) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which
is provided in the kit.

13) Find a location which is not too hot andis easy to reach for changing the battery.
6)

Connect one end of the supplied green
ground wire to the lug with the nut andwasher from the kit.

10) Connect the ground wire to the DC
Sparker mounting bracket.

14) Tie up the loose wire with the wire clip.

Groundwire fromkit

7)

Install the 1/2" bushing to the heatshield.
15) Check for gas leaks.
16) Check inlet and outlet pressures.
11) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
NOTE: The battery in the DC Sparker
Box will need to be replaced annually.

8)

Run the other end of the ground wireand DC spark generator wires throughthe bushing on the heat shield.

Battery
Compartment

17) Check operation of flame control.
18) Check for proper flame appearance andglow on logs.

Installer Notice:
These instructions mustbe left with the appliance.

Heat Shield

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

33

INSTALLATIONOPTIONAL BRICK PANELS
1) Open the bottom louver door. Loosen the 2 screws holding the Burner
ON/OFF switch and bracket to the bottom louver and lift the assemblyout.

6) Install the 2 brick retaining clips, one on each side.

2) Remove Arch Surround.
3) Remove glass door. Remove logs.
Note: The logs must not be in the unit.
4) Insert the back brick panel first by carefully slipping it between theback wall of the firebox and the rear log bracket.

5) Put the side panels in next. Slide them in from the front and pushthem flat up against the wall. Be very careful not to scratch them on
the firebox hardware.

Note:
If the bottom brick panel must be removed: Remove the Rear Log Stand,then remove the Burner Tray. See the "Removing Valve" section.

34

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONLOG SET INSTALLATION
Read the instructions below carefully and refer to thediagrams. If logs are broken do not use the unit until
they are replaced. Broken logs can interfere with thepilot operation.

3)

Place the Log 02-75 on the rear log support pins with theflat side to the back.

The gas log kit (Part #780-930) contains the following
pieces:a) 02-75b) 02-55c) 02-50d) 02-53e) 02-51f) 02-54g) 02-52h) 902-156i) 902-179j) 946-669

02-75

Rear Log
Middle Left Log
Front Left Log
Center Left Log
Front Bottom Log
Center Right Log
Middle Right Log
EmbersVermiculite
Platinum Embers (supplied with packaged manual)

NOTE: If you will be installing the optional Brick Panels(P36D & P90 only), install the Brick Panels prior
to installing the logs.
Model shown has P36D and P90 burner/grate withbrick panel option.

4)

Place Log 02-51 on the front right side of the burner. Push
the back of the log against the 2 brackets with the notchon the bottom right side of the log fitting into the right sideof the grate.

02-75
02-75

02-51

02-51
02-54
02-55

02-53

Bracket02-50

Bracket

Notch

02-52
02-51

The "02" reference numbers (i.e. 02-75) aremolded into the rear of each log.

1)

Carefully remove the logs from the box and unwrap them.
The logs are fragile, handle with care - do not force into
position.

2)

Sprinkle the vermiculite over base brick panel.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

Notch

35

INSTALLATION
5)

Position Log 02-53 across the cutouts in Logs 02-75 and02-51 with the notch on the left side of the log fitting into
the 2nd grate tab.

02-53

02-75

5th Grate Tab
02-51
7)

Place the bottom left front edge of Log 02-55 against therear bracket on the burner tray and rest the log on the
cutout on Log 02-53.

Cutouts

2nd Grate Tab

02-51
02-53

02-75
02-55

6)

02-53

Position Log 02-54 across the cutouts in Logs 02-51 and
02-53. The notch in the bottom right end fitting against the
5th grate tab.

Rear Bracket

Cutouts

02-53

02-54

02-51

5th Grate Tab

36

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
8)

Place Log 02-52 between Logs 02-51 and 02-75 and on
the indentation on Log 02-54. The bottom right end sits
behind the rear grate tab.

9)

Sit Log 02-50 on the front left side of the burner. Push
the back of the log against the 2 front brackets with thenotch on the bottom of the log fitting into the first grate
tab.

02-50

02-53

02-52

02-51
02-54
Front Brackets
Log Indentation

02-55
02-53
Notch

02-50

02-52

02-54

Rear
Grate Tab
Photo shows rear grate tab.
Log 02-51 was removed to show thepositioning of Log 02-52.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

37

INSTALLATION
10) Place the embers on the front of the burner tray in theplaces shown on the photos below.

02-51

02-54

Separate platinum embers and place on the front burner on
and around the embers. Avoid stacking platinum embers.
Platinum embers may be placed over burner ports.

Do not block the burner ports in thisarea adjacent to the Log 02-54

IMPORTANT
When placing Embers, do not block burner ports as
this can cause an incorrect flame pattern, carbon
deposits and delayed ignition.

Place embers in these 3 locations
on the burner tray.

11) Test fire to ensure proper light off (make sure flame flows
smoothly from one end of burner to the other). If there isany flame hesitation, check that area for any blockage ofthe burner ports.

02-5

2

02-75

02-50

02

-53

02-55

02-54
02-51

38

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONGLASS DOORINSTALLATIONOPTIONAL
SCREEN DOOR
1) Attach door bracket to side using 2
screws.

1) Fit top door bracket over the flange at the
top of the firebox.
2) Secure with 2 screws on the bottom.

Tighten both screws to secure Arch Surroundto Glass Door.
3) Slide Bottom Louver into position. On eachside secure the bottom screw first into theside bracket. Do not overtighten, leaveslightly loose to allow the louver to movefreely. Then tighten the top screw.

FlangeBottomScrew

Door Bracket
attaches with
2 screws.

Single Screen Door - only attach to rightside of unit.
Double Screen Door - attach to left and rightside of unit.

Door2) Slide the door(s) onto the hinges.

ARCH SURROUND
1) Place the Arch Surround into position bysliding the 2 holes in the bottom brackets
over the pins on the base.

Fit the bottom brackets overthe pins on the base.

Top
Screw

4) Attach the two control boxes to the bottom
unit base and tighten the 2 screws on theleft side and 1 screw on the right side.

2) Slide the 2 screws on the rear of the Arch
Surround into the bracket on the Glass Doorand then tighten screw to secure.

3) Single Screen Door only: Push the Locking
Ball Pin into the hole on the left side. Squeeze
the clamp (use pliers) and slide it over theend of the Locking Ball Pin and tight against
the Facade edge.

BracketScrew

Secure left side with 2 screws and right sidewith one screw.

View from underneath of thescrew and the bracket.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

39

INSTALLATIONACCENT KIT INSTALLATION
1) Remove the rivets from the surround by pulling out the hoseclamp witha screwdriver or plyer. Re-install the rivets by putting them throughthe holes on the sides of the surround.

5) Remove the 2 studs on the sides of the Hood. Insert the new studs
through the holes and secure them by first putting on the washer andthen tighten with a nut.

DOUBLE & SINGLE DOOR OPTION
2) Take the hoseclamps and put them over the back of each rivet. Squeeze
the hoseclamp to secure onto rivets ensuring that the hoseclamp is
touching the back side of the surround. The hoseclamp can now be
released.

1) Remove the handles by removing the nut and screw. Install the newhandles by placing them in position over the holes on the door(s).
Put the studs through the holes and secure them by tightening themwith a nut.

3) Remove the handles by removing the nut and screw. Install the newhandles by placing them in position over the holes on the surroundlouver. Put the screws through the holes and secure them by tightening
them with a nut.

4) Place the emblem over the emblem design on the surround. Insert
the studs through the holes. To secure them first put on the split lockwasher and then the nut and tighten.

40

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATION
Option 1:
REMOTE CONTROL

Option 2:
WALL SWITCH

Option 3:
WALL THERMOSTATUse the Excalibur® Remote Control Kit approved
for this unit. Use of other systems may void
your warranty.

1) Run the wire through the right or left sidegas inlet opening. Be careful not to damagewire.

A wall thermostat may be installed if desired,connect the wires as per the wiring diagram.
Use the table below to determine the maximum
wire length.

The remote control kit comes with a hand heldtransmitter, a receiver and a wall mounting
plate.

Note: We recommend a maximum of 15'
of wire but if you wish to go with alonger run, use the Thermostat Wire
Table.

Note: Preferable if the thermostat is installedon an interior wall.

2) Connect the wire to the wall switch and install
into the receptacle box.

Excalibur® offers an optional programmablethermostat but any 250-750 millivolt rated nonanticipator type thermostat that is CSA, ULC or
UL approved may be used.

1) Choose a convenient location on the wallto install the receiver and the receptaclebox (protection from extreme heat is very
important). Run wires from the fireplace
to that location. Use the Thermostat Wire
Table.
2) Connect the two wires to the gas valve. See
diagram below.

CAUTION
Do not connect millivolt
wall switch wire to a 120V wire.

CAUTION
Do not connect millivolt
wall thermostat wires
to a 120V wire.
Thermostat Wire Table
Recommended Maximum Lead Length(Two-Wire) When Using Wall
Thermostat (CP-2 System)

CAUTION
Do not connect millivolt
remote control wires to a
120V wire.

Wire Size

14 GA.
16 GA.
18 GA.
20 GA.
22 GA.

Max. Length

50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.

3) Install 3 AAA alkaline batteries in transmitterand 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"mode. The remote control is now ready for
operation.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

41

INSTALLATIONWIRING DIAGRAMSThis heater does not require a 120V A.C. supply
for operation. In case of a power failure, theburner switch and the optional remote control/
thermostat will continue to operate.

However, a 120V A.C. power supply is needed
for the fan/blower operation.
(Do not cut the ground terminal off under
any circumstances.)

NOTE:

Even if the fan is not purchasedwith the unit, it is still a good idea
to bring power to the receptacle box(provided with the unit) in case thefan is installed at a later date.

For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes

Caution: Ensure that the wires do
not touch any hot surfaces and areaway from sharp edges.

42

CAUTION: Label all wires prior
to disconnection when servicing
controls. Wiring errors cancause improper and dangerous
operation.

Openings forelectrical connections
120 Volt
Power IN
Millivolt
Wires

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

INSTALLATIONFor PROPANE Units and Units Equipped with DC Spark Boxes**For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

43

OPERATING INSTRUCTIONSOPERATING
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
2) Check to see that all wiring is correct andenclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame isproperly positioned. Never operate theappliance with the glass removed.
5) Verify that the venting and cap areunobstructed.
6) Ensure that the brick panels are installed.
7) Verify log placement. If the pilot cannot beseen when lighting the unit, the logs havebeen incorrectly positioned.
8) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.

OPERATING INSTRUCTIONS

2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes forany gas in the combustion chamber toescape.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. Depress
the igniter button several times until thepilot lights. After approximately one minute,release the gas control knob. The pilot flame
should continue to burn. If the pilot does notremain lit, repeat operation allowing a longer
period before releasing gas control knob.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON"position.
5) Use the wall switch, thermostat or remotecontrol to turn on the unit.
6) Rotate the flame height regulator to adjust
the flame height higher or lower.

SHUTDOWNPROCEDURE

2) Turn the main gas control clockwise to the"OFF" position to turn off the pilot.
3) Turn off all electric power to appliance if
service is to be performed.

IMPORTANT
To ignite or reignite the pilot,
remove one glass panel/door.
NOTE: For all propane units and units
equipped with electric spark boxes,
see "Copy of Lighting Plate Instructions" section for more details.
Only when the pilot holds, without pressure
being applied to the control knob, resecure theglass panel to the unit. The unit must not be
operated with the glass removed.
IMPORTANT Gas on/off knob cannot be
turned from "PILOT" to "OFF" unless it ispartially depressed.
1) Turn burner OFF using "ON/OFF" switch.

44
Regency Gas Fireplace

DO NOT BURN THE APPLIANCEWITHOUT THE GLASS FRONT IN
PLACE.
During the first few fires, a white film
may develop on the glass front as partof the curing process. The glass should
be cleaned or the film will bake on andbecome very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.

AERATION
ADJUSTMENT
The air shutter can be adjusted by moving theadjusting wire up or down. The wire is accessed
through the bottom louver opening. Open the
air shutter for a blue flame or close for a moreyellow flame. The burner aeration is factory set
but may need adjusting due to either the local
gas supply or altitude.

1) Use the wall switch, thermostat or remotecontrol to turn off the main burner.

LIGHTING
PROCEDURE

Note: When the glass is cold and theappliance is lit, it may cause
condensation and fog the glass.
This condensation is normal andwill disappear in a few minutes as
the glass heats up.

Minimum Air Shutter Opening:
3/16"
Natural Gas
5/16"
PropaneCAUTION: Carbon will be produced if air shutter
is closed too much.
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT covered
under warranty.

FIRST FIRE
The first fire in your fireplace is part of the paintcuring process. To ensure that the paint isproperly cured, it is recommended that you burnyour fireplace for at least four (4) hours the firsttime before you use it with the fan on.
When first operated, the unit will release an odour
caused by the curing of the paint, the burning
off of any oils remaining from manufacturing.
Smoke detectors in the house may go off at thistime. Open a few windows to ventilate the room
for a couple of hours.
The glass panel may require cleaning after theunit has cooled down.

DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.

Adjustment Wire: Push to close orpull to open aeration cap.

Closed - Tall yellow
Open - Short Blue
Note: Aeration Adjustment should only
be performed by an authorized
Excalibur® Installer at the time of
installation or service.

44
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

OPERATING INSTRUCTIONSCOPY OF THE LIGHTING PLATE INSTRUCTIONSNORMAL OPERATINGSOUNDS OF GASAPPLIANCES
It is possible that you will hear some sounds
from your gas appliance. This is perfectly normal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are normal
operating sounds and should not be considered
as defects in your appliance.
Blower:Excalibur® gas appliances use high tech blowers
to push heated air farther into the room. It is not
unusual for the fan to make a "whirring" soundwhen ON. This sound will increase or decreasein volume depending on the speed setting ofyour fan speed control.
Burner Tray:
The burner tray is positioned directly under theburner tube(s) and logs and is made of a different
gauge material from the rest of the firebox andbody. Therefore, the varying thicknesses of steel
will expand and contract at slightly different
rates which can cause "ticking" and "cracking"sounds. You should also be aware that as there
are temperature changes within the unit thesesounds will likely re-occur. Again, this is normal
for steel fireboxes.
Blower Thermodisc:
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is theswitch contacts closing and is normal.

OFF

Pilot Flame:
While the pilot flame is on it can make a veryslight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, adull clicking sound may be audible, this is normal
operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will beheard throughout the cycling process.

aRegency Gas Fireplace

45

MAINTENANCE
MAINTENANCE
INSTRUCTIONS
1) Always turn off the gas valve before cleaning.
For relighting, refer to lighting instructions.
Keep the burner and control compartment
clean by brushing and vacuuming at least
once a year. When cleaning the logs, use asoft clean paint brush as the logs are fragileand easily damaged.
2) Clean appliance and door with a damp
cloth (never when unit is hot). Never usean abrasive cleaner. The glass should becleaned with a gas fireplace glass cleaner.
The glass should be cleaned when it
starts looking cloudy.
3) The heater is finished in a heat resistantpaint and should only be refinished with heat
resistant paint. Excalibur® uses StoveBright
Paint - Metallic Black #6309.
4) Make a periodic check of burner for proper
position and condition. Visually check theflame of the burner periodically, making surethe flames are steady; not lifting or floating.
If there is a problem, call a qualified service
person.
5) The appliance and venting system must be
inspected before use, and at least annually,
by a qualified field service person, to ensurethat the flow of combustion and ventilation
air is not obstructed.
Note: Never operate the appliance without
the glass properly secured inplace.
6) Do not use this appliance if any part has been
under water. Immediately call a qualified
service technician to inspect the applianceand to replace any part of the control system
and any gas control which has been underwater.

MAINTENANCE
condensation, such as water droplets formingin the inner liner, and subsequently drippingout the joints, Continuous condensation cancause corrosion of caps, pipe, and fittings.
It may be caused by having excessive
lateral runs, too many elbows, and exterior
portions of the system being exposed tocold weather.
4) Inspect joints, to verify that no pipe
sections or fittings have been disturbed,
and consequently loosened. Also checkmechanical supports such as Wall Straps,
or plumbers' tape for rigidity.

GOLD-PLATED DOOROR SURROUND
The 24 carat gold-plated finish on the surroundand door requires little maintenance, and need
only be cleaned with a damp cloth.

GLASS GASKET
If the glass gasket requires replacement use atadpole glass gasket (Part # 936-155).

DOOR GLASSYour Excalibur® fireplace is supplied with hightemperature, 5 mm Neoceram ceramic glassthat will withstand the highest heat that your unit
will produce. If your glass requires cleaning, we
recommend using an approved glass cleaner
available at all authorized dealers. Do not use
abrasive materials. Do not clean the glass
when hot.
In the event that you break your glass by impact,
purchase your replacement from an authorized
Excalibur® dealer only, and follow our step-bystep instructions for replacement.

DO NOT use abrasive materials or chemicalcleaners, as they may harm the finish and void
the warranty. Clean any fingerprints off before
turning the unit on.

WARNING:Donotoperatetheappliancewith the glass panels removed,
cracked or broken. Replacement of
the glass panels should be done by alicensed or qualified service person.

LOG REPLACEMENT

Caution: Wear gloves when removing
damaged or broken glass.

The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door and carefully remove thelogs. (The pilot light generates enough heat toburn someone.) If for any reason a log shouldneed replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagrams under Log
Installation.

Glass Replacement
Remove the glass door front (Refer to the"Glass Door Installation" section). Remove
the 4 glass clips from each corner. Slide in the
new replacement glass. Push the 4 glass clips
back onto the frame. The glass must havegasketing around it.

Note: Improper positioning of logs may
create carbon build-up and willseverely alter the unit's performance
which is not covered underwarranty.

7) Verify operation after servicing.

THERMOPILE /THERMOCOUPLE

General Vent MaintenanceConduct an inspection of the venting systemsemi-annually. Recommended areas to inspect
as follows:
1) Check the Venting System for corrosion inareas that are exposed to the elements.
These will appear as rust spots or
streaks, and in extreme cases, holes.
These components should be replaced
immediately.
2) Remove the Cap, and shine a flashlightdown the Vent. Remove any bird nests, orother foreign material.

1) Open the bottom louvers.
2) Loosen the thermocouple or thermopile witha 7/16" wrench.
3) Disconnect thermocouple by loosening
nut from the valve with a 9mm wrench.
Disconnect thermopile by loosening 2
screws marked TP on the valve.
4) Drop the thermocouple or thermopile downfrom the bracket and pull it out of the unit.
5) Reinstall the new ones in reverse order.

3) Check for evidences of excessive
46
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace46
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

MAINTENANCE
FAN MAINTENANCE
To Remove the Fan

Unit must be grounded at all times. Do
not cut the ground terminal off under any
circumstances.

1) Shut the power off.
2) Reverse the above instructions.

To Install the Fan

Note: The bearings are lubricated for life. Do
not lubricate them. Make sure you vacuum
the fan area on a regular basis.

1) Shut the power off.
2) Open the bottom louver door. Loosen the 2screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift theassembly out.
Diagram 2

3) Remove the bottom louver door.
4) Slide the fan in towards the rear of the unit
and slip it over the two mounting studs. Takecare not to damage the insulation on the fanbase. Ensure that the fan blades do not
rub against the valve tubing. Diagram 1.

7) Attach the two control boxes to the bottom
unit base and tighten the 2 screws on theleft side and 1 screw on the right side.

IMPORTANT:
These fans collect a lot of dust from withinyour home. Ensure you maintain these fan
motors on a regular basis by vacuumingout the fan blades and housing using a softbrush nozzle.

Secure left side with 2 screws and right sidewith one screw.

Diagram 1
5) Connect fan ground cable to ground lug.
Refer to wiring diagram.
6) Slide the thermodisc/cover assembly into
the bracket clip on the underside of thefirebox. Check that no wire will touch the
hot surfaces. Diagram 2.

8) Secure the fan wires and power cord by
attaching one of the adhesive backed wire
holder clips (Part #910-199) onto the stovebase. Use the second clip to bundle up thewires approximately 4" from the control box.
Ensure that there is no interference with thewires when the louver is closed and thatno wire will touch the hot metal surfaces or
sharp edges.
9) Plug the fan power cord into the rear end of
the receptacle box to provide the maximum
clearance from the louvers.

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace47

MAINTENANCEREMOVING VALVE

Hint:

1) Shut the power off.
2) Open the bottom louver door. Loosen the 2screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift theassembly out.
3) Remove the facade if installed.
4) Remove the glass door (Refer to the "Glass
Door Installation" section).
5) Remove the logs.

If you are using black pipe, ensurethat there is a union by the valve,otherwise removal will be almost
impossible.

INSTALLING VALVE
9) Disconnect the inlet gas line. See dia. 2.
10) Disconnect the 2 TP wires and the 2 TH
wires from the valve.
11) Remove the 12 Phillips head screws securing
the valve tray assembly in place and thenlift the entire assembly out.

6) Remove the burner/grate assembly by
removing the two Phillips head screws andthen slide the burner assembly to the left
and lift out.

1) Attach the valve to the valve bracket withthe 4 (m5x8 metric) screws provided.
2) Reconnect the "gas out" flare fitting with an
11/16" wrench.
3) Reconnect the "gas out" flare nut with a
13/16" wrench.
4) Install piezo ignitor push button assembly
and reconnect wire.
5) Reconnect the quick drop out thermocouple
nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16"
wrench.

screws7) Scrape off the old gasket from the floor of thefirebox and from the valve tray assembly.

Valve Tray Assembly8) Install a new gasket and reinstall the valve
tray assembly.
Note: Failure to install a new gasket may
severely affect the appliance performance.
9) Reinstall the 10 hold down screws.
10) Hook up the 2 TP and 2 TH wires to theappropriate connections on the valve.
Diagram 1: Remove the left and right screws
and then slide the burner/grate assembly tothe left and lift out.

11) Reinstall the bottom brick panel, then screw
the 2 screws & sleeves through the brickpanel to the firebox base (reversing step 8)
leaving them about 1/4" (6mm) above thebrick panel. Reinstall the rear log stand.

7) Remove the rear log stand by removing the
2 screws.
screwsRear Log Stand

12) Install Burner/grate assembly13) Hook up the gas line and check for gas
leaks with a soap and water solution or agas leak detector. (Do not use open flamefor leak testing.)

12) Undo the pilot tube from the valve with a
7/16" wrench.
13) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
8) Remove the 2 screws & sleeves on thebottom brick panel and lift out the bottom
brick panel. The brick panel is very fragile- handle with care.
screws14) Remove the Piezo igniter wire and pushbutton assembly.
15) Undo the "gas out" flare nut with a 13/16"
wrench.

14) Fire up the unit temporarily15) Check the manifold pressure.
16) Reinstall the logs and brick panels as
needed.
17) Reinstall the glass door and the facade.
18) Fire up the unit again and check for proper
flame appearance and glow on logs.

16) Undo the "gas out" flare fitting with an
11/16" wrench.
17) Remove the 4 Phillips head screws fromthe sides of the valve bracket and remove
valve.

48

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

PARTS LISTPARTS LIST
MAIN ASSEMBLY

Part #
1)
2)
7)
8)
9)
10)

430-129*910-428910-429910-430904-687

Description
Receptacle Box Mount
Thermodisc Bracket
Duplex Receptacle
Box - Receptacle
Cover - Receptacle
Clamp Connector15) *20) 790-021
21) 790-022

Heat Shield - Base
Front Filler - Left Corner
Front Filler - Right Corner

22)
23)
24)
25)

790-012780-011780-013780-091

BaffleStandoff - Top
Standoff - Side
Standoff - Rear

27)
28)
30)
31)

*
*
*
*

Outer Flue Collar
Inner Flue Collar Assy
Gasket for Flue Collar
Flue Mounting Bracket32) 902-600
790-901

Brick Panel - Base
Brick Panel Set Standard Brown
Brick Panel Set Standard Red
Brick Panel Set Herringbone Brown

790-902790-903

33)
34)
35)
36)

*
*
*
904-716511-031

Part #

Description

432-96738) 910-241
910-899

Part #

Burner ON/OFF Switch Assy
Switch-Burner
ON/OFF(3-way)
Wire Harness - Valveto Burner42) 910-331/P Fan Motor (120 Volts)
432-966 Fan Switch Assembly-120 V(Optional)
43) *Power Cord (120 Volts)
910-845 Wire Harness - Plug In Fan46) 910-330 Fan Speed Control Switch47) 904-586 Knob - Speed Control48) 910-199 Wire Holder Clip49) 910-142 Thermodisc-Fan Auto On/Off
910-845 Wire Harness - Plug in Fan
904-713 U-clip at Louver

946-556 Heat Wave Duct Kit (Optional)89) 946-004 Junction Box90) 946-000 Round Duct Adaptor91) 946-002 Round to Oval Adaptor92) 946-001 Oval Duct Adaptor93) 946-007 Angle Bracket94) 946-517/P Fan Assy - HeatWave Option95) 946-006 Grill Plate - White96) 946-005 Wall Adaptor Plate - White97) 910-417 Knob - White98) 910-366 Switch Cover Plate - White99) 910-412 Fan Speed Controller100) 910-367 Box-Plastic Switch
Receptacle102) 946-010 Flexible Air Duct946-038 Insulation 6" dia. x 24"
946-570

50)
51)
59)
60)
61)
62)
63)
64)

510-994 Rigid Pipe Adaptor (Optional)
790-011 Relief Frame Gasket
790-009 Relief Door Mounting Plate
W260260 Top Relief Frame Gasket
942-117 Top Relief Plate Frame
W260280 Top Relief Plate Gasket
290-021 Air Baffle Plate
790-093 Gasket - Exchanger Relief

Description108) 910-165
109) 946-000

Heat Release Duct Kit(Optional)
Fan (120 V)
Flexible Air Release Duct918-525791-969

ManualConversion Kit - NG to LP*Not available as a replacement part.

Brick Panel - Back
Brick Panel - Left
Brick Panel - Right#10 x 5/8" Butt Spacer
Brick Panel Clip49
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace49
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

PARTS LIST
89

HEAT WAVE
DUCT KIT 93

94

93
95

92

91

96

50
102

100

31

99

30
97 98

64

90

28
63

30

62

25

23

27

61

25
23

60
59
51
20

61

24
109

61
64
64
22

10
1

108
15

8

7

24

21

HEAT RELEASE DUCT KIT

9
36

2

36

34
32
48

33

BRICK PANELS

49

43

38
ON-OFF SWITCHASSEMBLY

35
47

42

FAN SWITCH ASSEMBLY

50

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

PARTS LISTBURNER ASSEMBLY & LOG SETPart #

Description52) 910-190
53) 780-021

Piezo Ignitor & Nut
Gasket - Valve Access Plate

790-574/P
790-576/P56) *57) 910-478
58) *
65) *
66) 910-038
910-039904-617904-645936-17067) *68) W840470

Valve Assy - Natural Gas
Valve Assy - Propane
Valve Tray - NG/LP
Valve - S.I.T. - NG/LPG
Valve Bracket
Pilot Bracket
Pilot Assy-NG 3 way flame - S.I.T.
Pilot Assy-LP 3 way flame - S.I.T.
Orifice #34 - Natural Gas
Orifice #51 - Propane
Orifice Gasket
Pilot Holder
Pilot Assembly Gasket

69) *
75) *
76) *
79) 791-535
82) 511-030
83) 780-028
85) 780-930

Firebox Base
Deflector - Left
Deflector - Right
Burner Assy - NG/LP
Burner Grate Assy
Rear Log Support Bracket
Log Set (Complete)

85

66
83
75

*Not available as a replacement part.

82
68

76

67

79

68

56

53

69

58

52
TP TH

AIR

IN
TP
TH

A
E

O
PI

L OT

57

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace51

PARTS LIST
FLUSH FRONT ACCESSORIESPart #

Description

Part #

790-518132) 790-137
135) 940-326/P
136) 936-155
904-691

Door Assembly - Complete
Flush Door Frame
Glass (Flush)
Glass Gasket (Tadpole)
U-Clip790-920790-922790-914790-916790-918141) *142) *
143) 904-621
144) 790-122145) *
146) *
148) 904-719
904-719/G
149) 904-720

Surround - Black - Complete
Surround - Gold - Complete
Surround - Antique Gold - Complete
Surround - Antique Nickel - Complete
Surround - Antique Copper - Complete
Surround - Faceplate - Excalibur®
Surround - Louver
Hole Plug
EmblemSurround - Hood
HandleRivet-67-5/16 x 1/2 Black
Rivet-67-5/16 x 1/2 Gold
Pushnut Fastener 5/16" hole790-924790-926790-951
790-952790-953151) *

Single Screen Door - Complete - Black
Single Screen Door - Complete - Gold
Single Screen Door - Complere - Antique Gold
Single Screen Door - Complete - Antique Nickel
Single Screen Door - Complete - Antique Copper
Single Screen Door Frame

152) *
153) *
154) *

Mesh Screen - Single Door
Retaining Plate - Single Door
Handle - Single Door

155) 904-721
156) *
157) *
158) 948-221
159) 904-724

Push-Fit Ball Plunger
Door Mounting Bracket - Right
Carriage Bolt
Logo Plate
Plunger Clamp

Description

790-930
790-932790-941790-942790-943161) *
162) *
163) *
164) *
167) *
168) *

Double Screen Door - Complete - Black
Double Screen Door - Complete - GoldDouble Screen Door - Complete - Antique GoldDouble Screen Door - Complete - Antique Nickel
Double Screen Door - Complete - Antique Copper
Double Screen Door Frame - Right
Double Screen Door Frame - Left
Mesh Screen - Double Door
Retaining Plate - Double Door
Door Mounting Bracket - Right
Door Mounting Bracket - Left

*Not available as a replacement part.

136

135

132
FLUSH DOOR

145

164
141

163

164

159

168

148

155

144

162

148
157

143

163

146

155

155
159

149

148

158

155

167

161

146

DOUBLE DOORS

149
142
146

157

157

154

148

153
152
SINGLE DOOR

52

151

156

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

NOTES

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

53

NOTES

54

Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace

WARRANTYWARRANTY

Excalibur Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit
thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaserof a Excalibur Product. This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited
Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase.
Special Finishes - One year on brushed nickel, antique gold and antique copper surrounds and doors. You can expect some changes in color as the product "ages" withconstant heating and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not coverchanging colors and marks, ie. finger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assemblycomponents, and gas valves are covered for two years parts and one year subsidized labour* from the date of purchase. Blowers and valves replaced under warranty
are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
Repair/replacement parts purchased by the consumer from FPI after the original coverage has expired on the unit will carry a 90 day warranty, valid with a receipt only.
Any item shown to be defective will be repaired or replaced at our discretion. No labor coverage is included with these parts.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent
provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Excalibur product. FPI will not be liable for results or costs of workmanshipfrom unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer
name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once
manufactured. ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, gaskets, door handles, paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation,
negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressurecaused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify yourwarranty on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.

55
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace55
Excalibur® P90 Zero Clearance Direct Vent Gas FireplaceExcalibur® fireplace products are designed withreliability and simplicity in mind. In addition, ourinternal Quality Assurance Team carefully inspects
each unit thoroughly before it leaves our door.
FPI Fireplace Products International Ltd. is pleased
to extend this Limited Lifetime Warranty to theoriginal purchaser of a Excalibur® Product.
See the inside back cover for details.

Register your Excalibur® online at
http://www.excalibur-fire.com

Installer: Please complete the following information
Dealer Name & Address: _________________________________________________________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________

Excalibur® is a trademark of FPI Fireplace Products International Ltd.
© Copyright 2010, FPI Fireplace Products International Ltd. All rights reserved.
56

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