DEFENDER™ High Efficiency
Air-Tight Woodstove
EPA Certified (4.21grams/hr)

Model TR001Owners Manual(save this manual for future reference)

READ ALL INSTRUCTIONS CAREFULLYBEFORE STARTING THE INSTALLATION
OR OPERATING THE STOVE. Failure tofollow instructions may resultin property damage, bodily injury,
or even death.

SAFETY INSTRUCTIONSDo NOT use this stove in a
mobile home, Manufactured Home,
trailer or TENT – NO EXCEPTIONS!
This stove meets
Test Standards:
UL 1482-1996 U.S. &ULC-S627Canada

Safety Notice: If this stove is not properly installed a house/building fire may
result. For your safety, contact local building or fire officials about permits,
restrictions, and installation requirements for your area.

Read All Instructions carefully.
1. The installation of this stove must comply
with your local building code rulings. Pleaseobserve the clearances to combustibles (seereference figures 1–3). Do not place furniture or other objects within the clearancearea.
2. Verify that the stove is properly installed
before firing the stove for the first time.
After reading these instructions, if you haveany doubt about your ability to complete
your installation properly, you must obtain the services of a professional licensed
installer familiar with all aspects of safe
and correct installation. DO NOT use
temporary or makeshift compromises
during installation.
3. DO NOT store wood, flammable liquids
or other combustible materials too close to
the unit. Refer to certification label on backof unit and reference figures 1 – 3 in thismanual.

4. Do not install this stove in a mobile
home, manufactured home, trailer or tent
(NO EXCEPTIONS! per HUD Federal
Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please
notify the dealer or manufacturer immediately.
DO NOT OPERATE A STOVE THAT ISMISSING ANY PARTS!.
6. Do not tamper with combustion air control
beyond normal adjustment capacities.
7. Always connect this stove to a chimney andvent to the outside. Never vent to another room
or inside a building. DO NOT CONNECT
THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
8. Do NOT connect a wood burning stove
to an aluminum Type B gas vent. This is not
safe. Use approved masonry or a UL 103 HT(U.S) / ULC-S629 (Canada) Listed Residential Type and Building Heating Appliance
Chimney. Use a 6” diameter chimney, that
continued on next page
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971

VGZ-026 / 100909.0

TR001 DEFENDER™ / Page 1

SAFETY INSTRUCTIONS continued…
is high enough to give a good draft. (Seespecifics in Chimney Connections instructions).
9. Be sure that your chimney is safely constructed
and in good repair. Have the chimney inspectedby the fire department or a qualified inspector.
Your insurance company should be able torecommend a qualified inspector.
10. Creosote or soot may build up in the chimney
connector and chimney and cause a house/building fire. Inspect the chimney connector
and chimney twice monthly during the heating
season and clean if necessary. (See Chimney
Maintenance, page 12).
11. In the event of a chimney fire, turn the aircontrol to closed position, leave the building and CALL THE FIRE DEPARTMENTIMMEDIATELY! Have a clearly understoodplan on how to handle a chimney fire by contacting your local or provincial fire authority
for information on proper procedures in theevent of a chimney fire.
12. To prevent injury, do not allow anyone to use
this stove who is unfamiliar with the correct
operation of the stove.
13. Do not operate stove while under the
influence of drugs or alcohol.
14. For further information on using your stovesafely, obtain a copy of the National Fire
Protection Association (NFPA) publication,“Using Coal and Wood Stoves Safely” NFPA
No. HS-10-1978. The address of the NFPA isBatterymarch Park, Quincy, MA 02269.
15. Dispose of ashes in a metal container with atight fitting lid. Keep the closed container on
a noncombustible floor or on the ground, wellaway from all combustible materials. Keep theashes in the closed container until all cinders
have thoroughly cooled. The ashes may beburied in the ground or picked up by a refuse
collector.
16. The paint used on your stove may give off
smoke and/or odor during the first fires. Thismay occur during the first 12 to 15 fires until
the paint has cured. After the paint has cured
this will end and not reoccur. Persons withlung conditions or owners of susceptible
domestic pets (such as birds) should takeprudent precautions. Open windows and doors
as needed to clear smoke and odor. If the stove
Page 2 / TR001 DEFENDER™

is overfired, paint discoloration will occur.
17. This stove has a painted surface whichis durable but it will not stand rough handlingor abuse. When installing your stove, use carein handling. Clean with soap and warm water
when stove is not hot. Do not use any acids
or scouring soap, as these solvents wear anddull the finish.
18. The walls of the firebox may become slightly
distorted after a period of use. A slight distortion will not affect the operation of the stove.
19. While stove is in operation, all persons,especially young children should be alerted tothe hazards from high surface temperatures.
Keep away from a hot stove to avoid burns or
clothing ignition.
20. If small children will be in the same roomas the stove during operation, provide a
sturdy barrier to keep them at a save distancefrom the stove. Never leave smallchildren unsupervised when they
are in the same room as the stove.
21. Keep stove area clear and free from all
combustible materials, gasoline, and otherflammable vapors and liquids.
22. To prevent burns always wear protective
clothing, leather hearth gloves and eye
protection, while tending the fire.
23. While in operation, keep the feed door closed
and secured at all times except while tending
the fire.
24. Do not overfire the stove. Overfiring will
occur if the feed door is left open during
operation. Such actions can result in very
dangerous operating conditions.
25. NO NOT ELEVATE FIRE! Build fire directlyon the bottom of the firebox. This stove has notbeen tested with the use of grates, andirons, orother means of elevating fire and should not be
used.
26. All power cords and electrical appliances
and/or assemblies must be kept outside of theclearance dimensions shown in this manual for
combustible materials.
NOTE: A licensed professional heating and cooling contractor should
be consulted if you have questions
regarding the installation of thissolid fuel burning appliance.

VGZ-026 / 100909.0

Assembly Instructions
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenanceof your wood stove and assumes no responsibility of any incidental or consequential damages.

Tools and Materials Required for Installation
		
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•
•
•
•
•
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•

tools

Pencil
6 foot Folding Rule or Tape Measure
Tin Snips
Drill: Hand or Electric
1/8” dia. Drill Bit (for sheet metal screws)
Screwdrivers (blade and Phillips type)14mm Nut Driver or Ratchet with 14mm Socket
Safety Glasses
Glovesmaterials(NOTE: The following items are not included with your stove)
Flooring Protection: 35” x 41” as specified (see page 4)
Chimney Connection Pipe: 6” black steel (24 ga. min.) straightstove pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
Listed Type HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)

CAUTION: Stove is heavy. Make sure you
have adequate help and use proper
lifting techniques whenever moving
stove.

1. Uncrate the stove and remove cardboard packing and protective poly bag.
2. Remove four (4) legs and hardware pack frominside stove. NOTE: Stove may be lightened
during installation by removing fire brick.
Replace firebrick before using. There are threedifferent sizes brick. Note the location of eachwhile removing or refer to illustration 1 forproper location inside firebox.
3. Place flattened carton on floor and lay the stoveon it’s back.
4. Remove the four 14mm nuts from the threaded
studs located on each corner (total of 16).
5. Place leg in position and secure using the nuts
removed in step #4. Tighten nuts securely.
6. Carefully lift the stove into an upright position.
7. Cut and remove wire tie holding “Z” bar inplace. The “Z” bar is located at the top front
inside of stove. The plastic wire tie is for shipping purposes only.
8. Level stove with adjustable glides on bottomof legs.
VGZ-026 / 100909.0

Optional Blower Attachment(not included with stove)
1. Attach blower assembly (#3) to back of rear
deflector. NOTE: Make sure ceramic gasket ispositioned between rear deflector heat shieldand blower assembly. Use four screws provided
to fasten the blower to rear heat shield.
2. Route the power cord away from stove. Do notallow the power cord to touch any hot surfaces.
Keep power cord at least 12˝ from stove surfaces.
3. Once stove is positioned, plug power cord intoa grounded 120v outlet.

Locating Stove
1. The stove must be placed on solid concrete,solid masonry, or when installed on a combustible floor, on a listed floor protector, suchas Hy-C or Imperial Model UL 3648BK or
equivalent with 0.8 R-factor. (NOTE: to calculate R-value of alternative materials see page16). The base must extend at least 18” beyond
the front of the access door, 8” to the sides
of fuel opening, and must extend under and2 inches beyond either side of the stove pipe
if it is elbowed towards a wall. (See figures 1& 3 and consult local building codes and fire
protection ordinances). A grouted ceramic
floor tile installed per local building code isconsidered a durable equivalent.
CAUTION: (Fire Hazard) Carpeting andother combustible material shallnot cover the floor protector. Thesematerials must remain outside of
combustible clearances, see fig. 1 – 3.

2. The stove must have its own flue. Do notconnect this unit to a chimney
flue serving other appliances.
3. After observing the clearances to combustible materials (figures 1–3), locate your floor
protector accordingly (figure 1) and carefully place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned
and inspected 6” masonry chimney or a 6”
i.d. listed chimney.
Continued on next pageTR001 DEFENDER™ / Page 3

Locating Stove
4. Use 6” round black stove pipe, notdimensions are LARGEST.
galvanized stove pipe. Secure pipe sections
Failure to follow these minimum clearwith three (3) sheet metal screws in each stoveance requirements may result in an unsafe
pipe and/or elbow joint to firmly hold the pipe
installation and could cause a fire.
sections together. Do Not connect this 8. This stove meets U.S. Test Standard:
stove to any air distribution or
UL 1482-1996 and Canadian Test Standard
duct system.
ULC-S627.
5. R e c h e c k c l e a r a n c e s f r o m t h e s t ove , 9. Always locate stove to provide a source of fresh
connector stove pipe, and corner clearances
air into the room where the unit is installed.
using the illustrations in figures 1–3 andFailure to do so may result in air starvation ofyour local building codes or fire protection
other fuel burning appliances and the possible
ordinances.
development of hazardous conditions.
NOTE: Drywall faced with brick or stone must
be considered a combustible surface.
C A U T I O N : Keep furnishings and6. Do Not install this stove inother combustible materials away
a mobile home, Manufactured
from the stove AND OUTSIDE Minimum
Home, trailer or Tent – NO EXClearances.
CEPTIONS! (HUD Federal Standard: 24
CFR Ch.xx)
CAUTION: REPLACE FIREBRICKS Before
7. The clearances provided are minimum
firing woodstove. Position firebricks
dimensions determined by Omni Test Laboso no gaps remain between bricks.
ratories, Inc., the manufacturer’s testinglaboratory. Installation of this stove mustcomply with the latest edition of NFPA 211
Continued on next pagefor reduced clearances and/or your local building code rulings. Use whichever minimum

TOP VIEw

NON COmBUSTIBLE CONSTRUCTION IN ACCORDANCE wITH NFPA 211
DASHED LINES SHOw HORIzONTAL CHImNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR REqUIRED BENEATH
AND EXTENDINg 2” bEYOND EACh SIDE

BACkwALL35"

12"min8"min.
41"
17"

SIDEwALL

15"
min.

FLOOR
PROTECTOR

23"

16"min.
6"min.

Fig. 1 – Top View Minimum Clearance Dimensions from Combustible Surfaces

Page 4 / TR001 DEFENDER™

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Locating Stove continued…
CORNER CLEARANCES
12"

12"

Fig. 2 – Top View
Minimum Corner Clearancesfrom Combustible Surfaces

Fig. 3b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces

Firebrick AssemblyFirebrick extends the life of your stove andradiates heat more evenly. Check to see that all
firebricks are in their correct positions and have not
become misaligned during shipping or assembly.
If removed for ease of locating stove, firebrickmust be replaced before firing. See diagrams, fig.
4a – 4c, for proper positioning.

AA
VGZ-026 / 100909.0

B

Fig. 3a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces

B

C

A

A

CAUTION: NEVER OPERATE STOVE WITHMISSING OR CRACKED FIRE BRICKS!

Four (4) A-Size
Two (2) B-Size
One (1) C-Size

Fig.4a– Step 1, Bottom Firebrick Installation
TR001 DEFENDER™ / Page 5

Locating Stove
Fire Brick Dimensions
A-Size: 9”x41/2”x11/4”
B-Size: 9”x23/4”x11/4”
C-Size: 9”x31/4”x11/4”

C

A

A

A

C

Fig.4b– Step 2, Side Firebrick InstallationA

Four (4) A-Size
Two (2) B-Size

B

A

A
C
B

B

A

A

A

B

A

AA

C

A

B

A A A

B

B

A

B

A

Two (2) A-Size
Two (2) C-Size

Fig.4c– Step 3, Back Firebrick Installation

CONNECTOR Pipe Installation
use only corrugated (nonadjustable) elbows.
1. The tapered end of the connector stovepipe fits
These provide a better seal.
into the stove flue collar.
2. Horizontal pipe runs must slope upwards 7. The connector pipe must not pass through an
attic or roof space, closet, or any concealed
towards the chimney at least 1/4” per foot of
space, or floor, ceiling, wall or combustible
horizontal run.
construction. (See Chimney Connector Sys3. You must have at least 18 inches of clearance
tems & Clearances, page 17). A UL 103 HT
between any horizontal piping and the ceilListed (U.S.) or ULC-S629 (CANADA) chiming.
ney must be used from the first penetration of
4. The pipe cannot extend into the chimney flue
ceiling or wall to the chimney cap. Never use(figure 5).
single wall connector pipe as a chimney - a
5. Secure pipe/elbow sections with three (3) sheet
house fire could result.
metal screws at each joint to make the piping
rigid.
NOTE: Connector pipe is NOT INCLUDED.
6. It is recommended that no more than two (2)To purchase, Visit your local hard90 degree bends be used in the stovepipe inware, home or building center. See
stallation. The use of more than two 90 degree“Locating Stove” page 4 for additionalbends may decrease the amount of draw andspecifications.
possibly cause smoke spillage. Where possible,
		

CORRECT	WRONG	WRONG

Fig.5 – Stovepipe/Flue Connections

Page 6 / TR001 DEFENDER™

VGZ-026 / 100909.0

Chimney connections
The stove must be connected to either a ma- Masonry Chimney
Before using an existing masonry chimney,sonry or manufactured metal chimney built andtested to the specifications listed on the previous clean the chimney, inspect the flue liner and makeany repairs needed to be sure it is safe to use. Make
pages.
repairs before attaching the stove. The connecChimneys perform two functions:1). As a means of exhausting smoke and flue tor stove pipe and fittings you will need to connect directly to a masonry chimney are shown ingases which are the result of fuel combustion.
2). The chimney provides “draft” which allows figure 6.
CHImNEY
oxygen to be continuously introduced into the
THImBLE
FLUE
appliance, so that proper combustion is possible.
COLLAR
6˝ ROUND
This stove relies on natural draft to operate.
24 ga. BLACk
5/8" TILE
CHImNEYNOTICE: Always provide a source of fresh air CONNECTORSTOVEPIPE
LINER
into the room where the stove is located. Failure
to do so may result in air starvation of other fuelburning appliances and the possible development
mASONRY
8˝ mIN.
CHImNEYof hazardous conditions, fire or death.
LINER
Your stove itself does not create draft. Draft is
BELOw
ENTRY
provided by the chimney. To achieve proper draft
HOLE
your chimney must meet the three minimum heightFig.6 - Masonry Chimney Connection
requirements detailed in figures 7 – 9. A minimumof 0.05 w.c. (measured in water column) is required
If the connector stove pipe must go through afor proper drafting to prevent back puffing, smoke combustible wall before entering the masonry chimspillage, and to maximize performance. (Gauges to ney, consult a qualified mason or chimney dealer.
measure draft are readily available at stove stores The installation must conform to local building andand are economical to rent or purchase.)fire codes and latest edition of NFPA 211.
Factors such as wind, barometric pressure,If there is a cleanout opening in the base of thetrees, terrain and chimney temperature can have chimney, close it tightly.
an adverse effect on the draft. The manufacturer
cannot be held responsible for external factors
leading to less than optimal drafting.
Should you have a problem with inadequate
draft, you should contact a licensed heating andcooling contractor for assistance in solving the
problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stoverequires a 6” diameter flue.
2. Never connect this unit to a chimney serving another appliance.
3. The chimney must meet all minimum
height requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority
for approved methods of installation and anynecessary permits and/or inspections.
Fig. 7 - Chimney Construction Through Attic Space
VGZ-026 / 100909.0

TR001 DEFENDER™ / Page 7

Chimney connections continued …
Manufactured Chimney
Refer to chimney and chimney
connector maker’s instructions for
installation and use.
Use only 6” diameter listed chimney UL 103
HT (U.S.) or ULC-S629 (Canada). Chimney madeto this listing is High Temperature rated to 2100
degrees Fahrenheit. Use chimney from only one
manufacturer. Never mix brands. Carefully follow
the chimney manufacturer’s stated requirements
and clearances. Use the chimney manufacturer’s
attic guards, roof supports, flashing and fire stops
when passing through a ceiling. Use a listed
thimble when passing through a combustible wall.
Do not use makeshift compromises during installation. Never use a single-wall connection pipe
as a chimney!
When using a pre-existing chimney, have it’scondition and installation inspected before using.
Make sure that the chimney meets all of the UL
rating requirements listed above. Be aware that not
all manufactured chimney is of the UL 103 HT(US) or ULC-S629 (Canada) type.
NOTE: It is recommended that you contact a licensed heating and cooling contractor (consult yourlocal yellow pages) for chimney installation.
Manufactured chimney with the proper required
UL listing is available from most home centers,
hardware stores, and HVAC supply stores.
If you have access to the internet, you may
wish to view chimney manufacturers’ information on-line. See, www.duravent.com, www.
selkirkinc.com, or www.mtlfab.com.
Venting to Existing Fireplace
In some instances, people desire to convert anexisting fireplace for stove use. Usually, safe connection to an existing masonry chimney requires
more work than using a prefabricated chimney.
The existing fireplace must be closed and sealed at
the damper with high-temperature caulk, ceramicwool, or furnace cement. Prior to installation, clean
and inspect the existing flue and smoke shelf. Installation should be designed so the system can bedismantled for periodic cleaning and inspection.
Before conversion, make sure the existing chimney

Fig. 8 - Chimney Construction Through Roof

Fig. 9 - Chimney Connection to Firebox
Through Masonry WallContinued on next page

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VGZ-026 / 100909.0

Chimney connections continued …
is structurally sound, the chimney incorporates aflue liner and make sure it is in good condition.
(A flue liner consists of clay tile that protects thebrickwork of a chimney. If a chimney does not havea liner, or it is damaged, have it relined by a professional. Do Not use a chimney that is unlined
or damaged!) If you have any question regarding
the condition of the chimney, consult a qualified
licensed contractor, qualified engineer, competentmason, certified Chimney Sweep, or a knowledgable inspector. Consult your insurance company if
you cannot find a qualified expert.
CAUTION: Not all fireplaces are suitablefor conversion to a wood stove. Check
with a qualified expert.
Many prefabricated fireplaces are of the“zero-clearance fireplace” category. These consistof multilayered metal construction. They are designed with enough insulation and/or air coolingon the base, back and sides so they can be safely
installed in direct contact with combustible floors
and walls. Although many prefabricated fireplaces
carry endorsements from nationally recognizedorganizations for use as fireplaces, they have notbeen tested for connection to wood stove heaters.
Connecting a stove to such a device will void the
manufacturer’s warranty.
Steel-lined fireplaces are constructed with
1/4” firebox liner, an air chamber in connection with 8” of masonry. These canbe safely used with wood burning
stoves. They contain all the essential
components of a fireplace, firebox,
damper, throat, smoke shelf, andsmoke chamber. Many look identicalto masonry fireplaces and should bechecked carefully before connecting
a stove to them.
Venting a stove directly into a fireplace does not meet code and should
not be attempted. (This constitutes
connection to another appliance - thefireplace.) Combustion products will
be deposited and build up in the firebox or fireplace. The stove warranty
will be void with such an installation.

VGZ-026 / 100909.0

Do not create a hazard in your home by connecting
in this manner.
Fireplace Installation
Directly connecting the stovepipe into the existing masonry chimney (figure 10 “Type A” fireplace
conversion) of the fireplace is the only approved
method of installation. This is a complicated andinvolved process and to insure safety should only
by done by a qualified installer.
1. An entry hole must be cut through the masonry
and tile liner with minimal damage to the liner.
At least 8” of liner must remain below the entry
position. When locating the stove and stovepipe, all minimum clearances must be observed
from combustible surfaces including mantels,
combustible trimwork, ceilings and walls.
Positioning the center of the stove pipe entry
into the chimney 24” below the ceiling should
insure proper clearance for a 6” stovepipe.
2. Install a metal or fire clay (5/8” minimum thickness) thimble. Make sure the thimble is flushwith the inner surface of the chimney liner anddoes not protrude into the flue (see figure 4 onpage 6).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 8” of solid
unit masonry brickwork or 24” of stone.
4. Install the stovepipe into the thimble as far as
possible without extending past the flue lining(see figures 4 & 6 on pages 6 & 7).
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
Continued on next page

FIG. 10 - Fireplace Conversion
TR001 DEFENDER™ / Page 9

Chimney connections continued …
expansion of the pipe. Seal this airspace withhigh-temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed position using high-temp caulking, ceramic wool,or furnace cement. Also check to see if thechimney has a cleanout. If it does, make sure itis closed and sealed as well. A leaky cleanout
will greatly reduce draft efficiency.

If you have any questions regarding venting
your stove, contact the manufacturer or contact
the National Fire Protection Association (NFPA)
and request a copy of the latest editions of NFPA
Standard 211 and NFPA Standard 908. Their address is:Battery March Park, Quincy, MA 02269.

Operating Instructions
CAUTION: HOUSE FIRE HAZARDSWARNING: Explosion Hazard• Do not store wood on floor protector, underneath stovepipe or anywhere within minimum clearances fromcombustible surfaces specified forthis stove.

• Never use chemicals, gasoline,
gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or similar
flammable liquids to start or “freshen-up” a fire in the stove.

•	Overfiring may cause a house fire.
You are overfiring If a unit or chimney
connector glows Red.

• K eep a ll fl a mm a ble li q uids ,especially gasoline, out of thevicinity of the stove— whether in use
or in storage.

Operating Safety Precautions

This stove is designed to burn
WOOD FUEL ONLY!

1.		 Never overfire this stove by building excessively hot fires as a house/building fire may result. You are overfiring the stove if unit or stovepipe
begins to glow or turn red.
2.		 Never build extremely large fires
in this type of stove as damage to thestove or smoke leakage may result
3.		 Do not build fire too close to
glass.
4.		 Unit is HOT while in operation. Keepchildren, clothing, and Furniture away.
Contact may cause skin burns. Do nottouch the stove after firing until it
has cooled.
5.		 Provide air into the room for proper combustion.
6.		 Inspect stovepipe every 60 days.
Replace immediately if stovepipe isrusting or leaking smoke into theroom.

Hardwood, 16” to 18” should be split and air
dried (seasoned), for 6 months to obtain maximum
burning efficiency. Wood should be stored in a dry,well ventilated area.
NOTICE: Use solid wood materials
only. Do Not burn garbage or flammable fluids. Do Not burn Coal AS This
stove is not designed to accommodate
the air flow (draft) necessary toproperly burn coal or coal products.
Do not elevate fire or use grates
or andirons. Build fire directly on
bottom of firebox.

Building a Fire
1. Open air inlet control fully.
2. Open the feed door and place several wads ofcrushed paper in the firebox.
3. Cover the paper with a generous amount ofkindling in a teepee fashion and a few small
pieces of wood.
4. Ignite the paper and leave the door open
slightly. DO NOT LEAVE STOVE UNATTENDED WITH DOOR OPEN!
Continued on next page

Page 10 / TR001 DEFENDER™

VGZ-026 / 100909.0

Operating Instructions
5. Add large pieces of wood as the fire progresses
being careful not to overload. (Do not fill firebox beyond firebrick area.) An ideal coal bed of
1 –2” should be established t achieve optimum
performance.
6. This unit is designed to function most effectively when air is allowed to circulate to allareas of the firebox. An idea; rake a slight (1˝
to 2˝ wide) trough in the center of the coal bed
from front to back prior to loading the fuel.
7. Once fuel has been loaded, close the door andfully open air inlet control until fire is wellestablished (approximately 10 minutes) being
careful not to overfire.
8. Re-adjust the air inlet control to desired burnrate. (If excessive smoke fills the firebox, open
air inlet control slightly until flames resume
and wood is sufficiently ignited.) The basic
rule of thumb is “closed - low,” “half way open
- medium” and “fully open - high.”
Adding Fuel
Add small amounts of fuel each hour or so
instead of piling large quantities of fuel at one
time. This will insure a more complete combustion
process and less buildup of tars, soot, or creosote
will occur in the chimney.
1. When refueling, adjust air inlet control to thefully open position. When fire brightens, slowly
and carefully open the door. This procedure
will prevent gases from igniting causing smokeand flame spillage.
2. Add fuel being careful not to overload or overfire the stove.
3. When adding fuel be careful not to smother thefire. Do not build fires against glass on models
with glass door.
3. Close the feed door and secure tightly.
4. Adjust the air inlet control as describedabove.
5. Empty ashes regularly. Do not allow ashes
to pile up (see Safety Instructions #11 on
page 2.)
6. Properly dispose of hot ashes (see Safety
Instructions, item #11 on page 2.)
7. Do not overfire the stove.

VGZ-026 / 100909.0

CAUTION: DO NOT OVERFIRE appliance.
You are overfiring if the chimney
connectors or stove glows red. Closethe door and shut damper immediately
to reduce the air supply to the fire.
This will slow down the fire.

CAUTION: Slow burning fires andextended use may cause excessive
creosote buildup. Ignition of creosote buildup or overfiring may causea chimney fire. Chimney fires burne x tre m ely hot and m ay ignite
surrounding materials. In case of achimney fire call the fire department
immediately.

Operating TIPS
Preventing Creosote Buildup
1. Burn with air control open for several minutes
at numerous intervals throughout the day during the heating season, being careful not toover-fire the unit.
2. Burn stove with air inlet control wide open
for several minutes every time you apply
fresh wood. This allows wood to achieve thecharcoal stage faster and burns wood vapors
which might otherwise be deposited within theheating system.
3. BURN ONLY SEASONED WOOD. Avoid
burning wet or green wood. Seasoned woodhas been dried for at least one year.
4. A small fire is preferable to a large smoldering
one that can deposit creosote within the heating
system.
5. Establish a routine for the handling of fuel,wood burner and firing technique. Check daily
for creosote build-up until experience shows
how often you need to clean for safe operation.
Be aware that the hotter the fire, the less creosote is deposited and weekly cleanings may benecessary in mild weather even though monthly
cleanings may be enough in colder months.
WARNING: In case of chimney fire
(1) Close air inlet control (2) Get outof the house (3) Call the fire department.

TR001 DEFENDER™ / Page 11

Service Hints
Chimney Draft
Draft is a function of the chimney, not thestove — do not expect the stove to draw. Smoke
spillage into the house or excess buildup of condensation or creosote in the chimney are warnings thatthe chimney is NOT functioning properly. Correct
the problem before using the stove. Following aresome possible causes for improper draft.
1. The connector stovepipe may be pushed
into the chimney too far, stopping the draft.
2. If the chimney is operating too cool, water
will condense in the chimney and run back into thestove. Creosote formation will be rapid and may
block the chimney. Operate the stove at a fire levelhigh enough to keep the chimney warm preventing
this condensation.
3. If the fire burns well but sometimes creates
excessive smoke or burns slowly, it may be causedby the chimney top being lower than another partof the house or a nearby tree. The wind blowing
over a house or tree, falls on top of the chimney likewater over a dam, beating down the smoke. The
top of the chimney should be at least three (3) feetabove the roof and be at least two (2) feet higher
than any point of the roof within ten (10) feet.
NOTE: A draft reading of 0.05 to 0.06
w.c. (water column) is suggested forproper burning of this stove.

Glass Care
The following usage and safety tips should beobserved:
1. Inspect the glass regularly for cracks andbreaks. If you detect a crack or break, extinguish the fire immediately and contact the
manufacturer for a replacement.
2. Do not slam the door or otherwise impact theglass. When closing doors, make sure that logs
or other objects do not protrude to impact theglass.
3. Do not build fires against (or that might fall
against) the glass.
4. Do not clean the glass with materials that
may scratch (or otherwise damage) the glass.
Scratches on the glass can develop into cracks
Page 12 / TR001 DEFENDER™

or breaks during operation.
5. Never attempt to clean the glass while the unit
is hot. If deposits are not very heavy, normal
glass cleaners are adequate using a soft, nonabrasive cleaning pad. Heavier deposits may
be removed with oven cleaners.
6. Never put substances which can ignite explosively in the unit. Even small explosions in
confined areas can blow out the glass.
Gasket and Glass cleaning products are available at local retail home centers. Manufacturers ofcleaning products for wood stoves include, A.W.
Perkins Co. (www.awperkins.com) or Rutland
Products (www.rutland.com).
Glass Replacement
Caution: Replace glass ONLY with 5mm
High Temperature ceramic glass of theproper size. Do not use tempered glassor double thickness window glass!

1.
2.
3.
4.
5.
6.
7.

Glass Replacement Procedure:
Ensure appliance is not in operation and isthoroughly cooled.
Remove screw and glass clip. (See parts list
and diagram.)
Lift glass out from glass clip.
Remove old gasket and clean glass.
Replace new gasket starting at the bottom ofglass working along edges, being sure to center
gasket channel on glass.
Trim to length and butt ends together.
Replace glass into door, being sure not to overtighten screw and clip.

After extensive use, the gasket material which
provides glass and door seal may lose it’s resiliency and will need to be replaced. Inspect glassand door gaskets periodically to ensure proper
seal; if gaskets become frayed or worn, replace
immediately.
Continued on next page
VGZ-026 / 100909.0

Service Hints continued …
Door Gasket Replacement Procedure:
1. Ensure appliance is not in operation and isthoroughly cooled.
2. Remove old door gasket and clean channel.
3. Using an approved, high temperature gasket cement, apply a thin coat in bottom of channel.
4. Starting at hinge side of door, work 3/8-inch
fiberglass gasket material into channel arounddoor unit, end butt and trim to length to ensure
no gaps.
5. Close door and allow three to four hours for
cement to set before firing appliance.

CAUTION: A chimney fire may cause ignition of wall studs or rafters whichwere assumed to be a safe distancefrom the chimney. If a chimney fire
has occurred, have your chimney inspected by a qualified Expert before
using again.

A fire in the firebox may be smothered by pouring a large quantity of coarse salt, baking soda, or
cool ashes on top of the fire.

Chimney Maintenance
CREOSOTE – Formation and Removal
When wood is burned slowly, it produces tar
and other organic vapors which combine withexpelled moisture to form creosote. The creosote
vapors condense in the relatively cool chimney
flue of a slow-burning fire. As a result, creosote
residue accumulates on the flue lining. If ignited,
this creosote creates an extremely hot fire which
may ignite surrounding materials resulting in abuilding fire.
The chimney connector and chimney should
be inspected (at least) twice a month during theheating season to determine if a creosote buildup
has occurred.
If creosote has accumulated, it should be
removed. Failure to remove creosote may resultin ignition and may cause a house/building fire.
Creosote may be removed using a chimney brushor other commonly available materials from yourlocal hardware retailer.
Chimney fires burn very hot. If the unit orchimney connector should glow red, reduce thefire by closing the inlet air control and immediately
call the fire department.
Continued in next column

VGZ-026 / 100909.0

TR001 DEFENDER™ / Page 13

Parts - TR001 Defender High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.

14

25

6 (9)

7 (9)
8 (9)

3

4

10

15

11, 12, 13

16

1, 24

5
2

Part No.

Description	Qty.

1		
2		
3		
4		
5		
6		
7		
8		
9		
10		
11		
12		
13		

Legs............................................................... 4
Heat Sheild.................................................... 1
Handle, Slide Draft Spring............................. 1
Nickle Trim, Top Plate.................................... 1
Nickle Trim, Hearth........................................ 1
Air Tube, Rear................................................ 1
Air Tube, Middle............................................. 1
Air Tube, Front............................................... 1
Retainer Pins, Air Tube ................................. 3“Z” Bar, Baffle Support . ................................ 1
Fire Brick, A-size (9”x4-1/2”x1-1/4”)............. 12
Fire Brick, B-size (9”x2-3/4”x1-1/4”).............. 3
Fire Brick, C-size (9”x3-1/4”x1-1/4”).............. 2

Page 14 / TR001 DEFENDER™

Part No.

Description	Qty.

14		 Ceramic Fiber Pad......................................... 1
15		 Door Assembly (complete)......................... 1
16			 Handle Assembly (complete)..................... 117			 Door Frame................................................ 118			 Door Glass................................................. 1
19			 Gasket, 3/8” Fiberglass Glass.................... 120			 Retainer, Glass.......................................... 121			 Screws, Glass Retainer............................. 822			 Gasket, 3/8” Fiberglass Door..................... 123			 Hinge Pin .................................................. 224		 Nuts (for legs)................................................ 425		 C-Cast Fiber Board (9”x9”x5/8”).................... 2

VGZ-026 / 100909.0

Parts - TR001 Defender High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove, Part
Number, and Part Description. Use the illustrations and part lists provided to identify parts.

23

21

18
17
19

20
22

Part No.

Description	Qty.

15		 Door Assembly (complete)......................... 1
16			 Handle Assembly (complete)..................... 117			 Door Frame................................................ 118			 Door Glass................................................. 1
19			 Gasket, 3/8” Fiberglass Glass.................... 120			 Retainer, Glass.......................................... 121			 Screws, Glass Retainer............................. 822			 Gasket, Door.............................................. 123			 Hinge Pin .................................................. 2

Wiring Diagram - DEFENDER Blower Option

VGZ-026 / 100909.0

TR001 DEFENDER™ / Page 15

Floor Protector Material Calculations
This stove has been tested for and must be installed on a floor protector with the proper Thermal
Resistance or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, of
this manual. If the floor protector materials listed in the instructions are not available, materials withan equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal
Conductivity) ratings which must be converted to R-value to determine if the alternate material meetsthe tested requirements. The following instructions provide the proper information and formulas forconversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:a. R-value given — no conversion necessaryb. k-factor is given with a required thickness (T) in inches:
		 R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector
specifications given, the alternate is acceptable.
Definitions:
Thermal conductance (C) =
		

BTU
=
(hr)(ft2)(°F)		

W(m )(°K)

Thermal conductivity (k) =		(Btu)(inch)=(hr)(ft2)(°F)		

W=(m)(°K)		

Thermal resistance (R) =		(ft2)(hr)(°F)=
Btu		

(m2)(°K)W2

Btu(hr)(ft)(°F)

Example:The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
		 R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
		 4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick		 1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
		 Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
		 Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required		 specifications and therefore is an acceptable alternative.

Page 16 / TR001 DEFENDER™

VGZ-026 / 100909.0

Chimney Connector Systems & Clearances
A. Brick Masonry
Minimum 3.5-inch thick brick masonry all framed
into combustible wall with a minimum of 2-inch brickseparation from clay liner to combustibles. The fireclay
liner shall run from outer surface of brick wall to, but
not beyond, the inner surface of chimney flue liner andshall be firmly cemented in place.

B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length of
the same inside diameter as the chimney connector andhaving 1-inch or more of insulation with a minimum
9-inch air space between the outer wall of the chimney
length and combustibles.

C.	Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge inthickness, with a ventilated thimble, minimum 24 gauge
in thickness, having two 1-inch air channels, separated
from combustibles by a minimum of 6-inch of glass
fiber insulation. Opening shall be covered, and thimble
supported with a sheet steel support, minimum 24 gauge
in thickness.

D. Chimney Section Pass-throughSolid insulated, listed factory-built chimney length withan inside diameter 2-inch larger than the chimney connector and having 1-inch or more of insulation, serving
as a pass-through for a single wall sheet steel chimney
connector of minimum 24 gauge thickness, with aminimum 2-inch air space between the outer wall ofchimney section and combustibles. Minimum length ofchimney section shall be 12-inch chimney section spaced
1-inch away from connector using sheet steel support
plates on both ends of chimney section. Opening shallbe covered, and chimney section supported on bothsides with sheet steel support securely fastened to wall
surfaces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetratechimney flue liner.

VGZ-026 / 100909.0

TR001 DEFENDER™ / Page 17

This Vogelzang heating appliance is safe when installed properly and will provide you with years ofservice. However, always exercise good judgement when you are using this stove. You are dealing with
FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,

Steve Vogelzang
Proprietor

Do NOT use this stove in a
mobile home, Manufactured Home,
trailer or Tent — NO EXCEPTIONS!

Company Testimony:“For God so loved the world that he gave his only begotten Son, that whoever
believes in Him shall not perish but have eternal life”
John 3:16

MADE IN CHINA
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971

Page 18 / TR001 DEFENDER™

VGZ-026 / 100909.0