Pendleton(745/790)
Owner's
Manual• Freestanding Stove• Mobile-Home Approved• Alcove Approved• Hearth-Stove Approved• Masonry Fireplace
Insert• Zero-Clearance (Metal)
Fireplace Insert

SAFETY NOTICE:
If this appliance is not properly installed, a house fire
may result. For your safety, follow the installation
directions. Contact local building or fire officials about
restrictions and installation inspection requirements
in your area.
 Copyright 2007, T.I.
$10.0093508133
4050124

ListedTested to: U.L. 1482

Introduction

2
Introduction

We welcome you as a new owner of an Avalon Pendleton wood-burning stove. In an Avalon
Pendleton you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Avalon Pendleton is one of
the finest appliances the world over. This manual will explain the installation, operation, andmaintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating
your appliance and save the manual for future reference. Included are helpful hints and suggestions
which will make the installation and operation of your new appliance an easier and more enjoyable
experience. We offer our continual support and guidance to help you achieve the maximum benefit
and enjoyment from your appliance.

Important Information
No other Avalon Pendleton appliance has the same
serial number as yours. The serial number is stamped
onto the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model:

Avalon Pendleton

Serial Number:
Purchase Date:

To receive full warranty coverage, you willneed to show evidence of the date youpurchased your appliance. Do not mailyour Bill of Sale to us.
We suggest 1/24/05that you attach your Billof Sale to this page so that you will have all
the information you need in one placeshould the need for service or information
occur.

Purchased From:

Travis Industries

Mail your Warranty Card Today,
and Save Your Bill of Sale.

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Table of Contents
General Information

3

Operating Your Appliance

Introduction & Important Information ......................2
Safety Precautions .............................................4
Features & Specifications ....................................6

Safety Notice ....................................................23
Before Your First Fire..........................................23
Opening the Door...............................................23
Starting a Fire ...................................................24
Adjusting the Burn Rate.......................................25
Ash Removal ....................................................25
Optional Blower Operation ...................................26
Re-Loading the Stove .........................................26
Overnight Burn ..................................................26
Normal Operating Sounds....................................26
Hints for Burning ................................................27
Selecting Wood .................................................27
Dry Wood is Key ...........................................27
Testing Wood Moisture...................................27
Why Dry Wood is Key.....................................27
Wood Cutting and Storage ..............................27
Troubleshooting.................................................28

Stove Installation
Planning The Installation .....................................7
Floor Protection Requirements..............................8
Stove Placement Requirements ............................9
Clearances .......................................................9
Chimney Requirements .......................................10
Chimney Termination Requirements ......................11
Outside Air Requirements ....................................11
Alcove Installation Requirements...........................12
Mobile Home Requirements .................................13
INSTALLATION DIAGRAMSStandard Ceiling with a Factory Built Chimney.....14
Cathedral Ceiling with a Factory Built Chimney....14
Exterior Factory Built Chimney .........................15
Hearth Stove Positive Connection.....................15
Hearth Stove Direct Connection .......................16
Interior Masonry Chimney ...............................16

Maintaining Your Appliance
Daily Maintenance..............................................29
Remove Ash ................................................29
Clean The Glass ...........................................29
Monthly Maintenance..........................................30
Door and Glass Inspection ..............................30
Check For Creosote Buildup ............................30
Yearly Maintenance............................................31
Touch Up Paint .............................................31
Blower Cleaning............................................31
Firebrick and Baffle Inspection .........................31
Door Parts ........................................................32
Replacing the Glass.......................................32
Replacing the Door Gasket..............................32
Replacing the Door Handle..............................32
Firebox Parts ....................................................33
Floor & Side Firebrick Removal & Replacement...33
Baffle Removal and Replacement .....................34
Air Tube Removal and Replacement .................34

Insert Installation
Planning The Installation .....................................17
Insert Size Requirements.....................................18
Insert Placement Requirements ............................18
Hearth Requirements..........................................18
Masonry Fireplace Requirements ..........................19
Zero Clearance (Metal) Fireplace Requirements.......19
Drafting Performance..........................................19
Leveling Bolt Installation ......................................19
Block-Off Plate Installation ...................................20
INSTALLATION DIAGRAMS
Insert with Positive Connection.........................21
Insert with Direct Connection (Masonry Fireplace)21
Insert with Direct Connection (ZC Fireplace) .......22
Insert with Face Seal Connection......................22

Warranty
Warranty ..........................................................35

Listing Information
Listing Information..............................................36

Optional Equipment
Stove Legs .......................................................37
Pedestal...........................................................37
Rear Blower Installation.......................................39
Outside Air Boot Installation .................................40
Surround Panels ................................................41
Front Blower .....................................................43

Index
Index ...............................................................44

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Safety Precautiions

4•

The viewing door must be
closed and latched during
operation.

•

Never block free airflow
through the air vents on thisappliance.

•

This appliance is designed
and approved for theburning of cord wood only.
Do not attempt to burn any
other type of fuel other thancord wood in this appliance,
it will void all warranties andsafety listings.

•

•

•

•

Travis Industries

Do not touch the appliancewhile it is hot and educate
all children of the danger ofa high-temperatureappliance. Young children
should be supervised when
they are in the same roomas the appliance.

93508133

Gasoline or other flammableliquids must never be used
to start the fire or "FreshenUp" the fire. Do not store oruse gasoline or otherflammable liquids in thevicinity of this appliance.

•

Ashes must be disposed ina metal container with atight lid and placed on a
non-combustible surface
well away from the home or
structure.

•

Keep furniture, drapes,
curtains, wood, paper, andother combustibles aminimum of 36" away fromthe front of the appliance.

•

Contact your local building
officials to obtain a permit
and information on any
installation restrictions orinspection requirements inyour area. Notify yourinsurance company of thisappliance as well.

•This appliance must beconnected to a listed hightemperature (UL 103 HT)
residential type chimney oran approved masonrychimney with a standard
clay tile, or stainless steel
liner.

Gas

ASHES

36"

This appliance must be
properly installed to preventthe possibility of a house
fire. The instructions must
be strictly adhered to. Do
not use makeshift methods
or compromise in the
installation.

Inspect the chimney
connector and chimney atleast twice monthly andclean if necessary.
Creosote may build up andcause a house fire.
Do not connect thisappliance to any chimney
serving another appliance.

•

Ok

Type
HT

Clay
Liner

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Safety Precautions•

Mobile
Home

•

A
A
A
A

This
ManualTravis Industries•

When installed in a mobile
home, this appliance must
be bolted to the floor, haveoutside air, and not be
installed in the bedroom(Per H.U.D. requirements).
Check with local building
officials.

Never try to repair or replace
any part of this appliance
unless instructions are givenin this manual. All otherwork must be done by atrained technician.

Allow the appliance to cool
before carrying out any
maintenance or cleaning.

•

Maintain the door and glass
seal and keep them in goodcondition.

•

Avoid placing wood against
the glass when loading. Do
not slam the door or strike
the glass.

•

Do not throw this manualaway. This manual has
important operating andmaintenance instructions
that you will need at a latertime. Always follow the
instructions in this manual.

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5•

Do not place clothing orother flammable items on ornear this appliance.

•

Do not make any changes
or modifications to an
existing masonry fireplaceor chimney to install thisappliance.

•

Do not make any changes tothe appliance to increasecombustion air.

•Overfiring the appliance may
cause a house fire. If a unitor chimney connector glows,
you are overfiring.

•

Do not use a grate or otherdevice to elevate the fire offof the firebox floor. Burn thefire directly on the bricks.

•

Travis Industries, Inc.
grants no warranty,
implied or stated, for
the installation or
maintenance of yourappliance, andassumes noresponsibility of any
consequential
damage(s).

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Features & Specifications

6

Installation Options:Features:
•
•
•
•
•
•
•

• Freestanding• Freestanding in an Alcove• Freestanding in a Mobile Home
• Masonry Fireplace Insert• Factory-Built (Z.C.) Fireplace Insert

EPA Phase II Approved
1.3 Cubic Foot Firebox Volume
Single Operating Control
Accepts Logs Up to 17" Long
Steel Plate Construction (1/4" & 3/16")
Heavy Duty Refractory Firebrick
Optional High-Tech Blower

Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)*

600 to 1,200

Maximum BTU's per Hour (Cord Wood Calculation)

64,200Overall Efficiency (Oregon Method)

68 %Maximum Burn Time*

Up to 8 Hours

Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions:
Note:
Measure side, corner,and back clearancesfrom the stove top.

Flue Location for Pendleton-45
3-9/16"2-1/4"
23-3/4" ****
17-5/8"(from base)

The flue collar protrudes
3/4" above the stove top

20"*

Height:Steel Legs (discontinued)..26-1/2"
Sculptured or Cast Legs....27-7/8"
Pedestal.............................31-3/8"

19"* For inserts, add 3/4" for the flue collar.
** ZC (metal) fireplaces require 12-5/8".
*** ZC (metal) fireplaces require 25-3/4".
**** Does not include hearth protection.

Insert Dimensions:
Depth into Fireplace** ........11-5/8"
Onto Hearth**** ....................4-3/4"
16-3/8"Emissions:
3.0 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

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Stove Installation (for qualified installers only)

7

SAFETY NOTICE:
Please read this entire manual before you install and use your new
room heater. Failure to follow instructions may result in property
damage, bodily injury, or even death. Contact local building or fire
officials about restrictions and installation inspection requirements
in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install thestove yourself, your authorized dealer should review your plans for installation.
Check with local building officials for any permits required for installation of this stove and notify yourinsurance company before proceeding with installation.

Preparation for Installation•

Check for damage to the exterior of the stove (dents should be reported, scratches can be fixed byapplying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove can be lightened by removing the firebricks and baffle. (pg 33) - replace before operation.

Stove Installation Considerations
The table below details the six most common types of installations and the considerations for each
type. Alternative methods of installation are available if they comply with local building codes.
Installation TypeConsiderations

Standard Ceiling with a Factory Built Chimney(Page 14)

• Requires ceiling and roof penetration

Cathedral Ceiling with a Factory Built Chimney(Page 14)

• Cathedral style chimney support required

Exterior Factory Built Chimney(Page 15)

• Uses two elbows to route chimney outside• Provides best draft• Provides best draft• Exterior chimney is hidden from the room
• Elbows reduce draft• Optional exterior chase reduces cold air blockage

Hearth Stove Positive Connection(Page 15)

• Utilizes existing masonry or zero clearance (metal) chimney• Provides good draft due to full reline• Easier to clean than direct or horizontal hearth stove

Hearth Stove Direct Connection(Page 16)

• Utilizes existing masonry or zero clearance (metal) chimney• Requires construction of a "block-off plate"• Draft reduced due to elbows & chimney cross section

Interior Masonry Chimney(Page 16)

Travis Industries• Utilizes existing masonry chimney (not approved for zeroclearance (metal) fireplaces)

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8

Floor Protection Requirements•

Stove must be placed on the Travis Industries legs or Pedestal.

•Must be non-combustible and at least .018" thick (26 gauge)

Floor protection must be
non-combustible and at least.018" thick (26 gauge).

AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAA

Min. 6”

Min. 6”

Min. 16”

Minimum 38-3/8"

Minimum
35-3/4"

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9

Stove Placement Requirements
Clearances may be reduced by methods specified in NFPA 211, listed wall shields, pipe shields, orother means approved by local building or fire officials.
•

Stove must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors),
36" of the front of the stove•

If the stove is placed in a location where the ceiling height is less than 7', it must follow therequirements in the section "Alcove Installation Requirements"•

Must maintain the clearances to combustibles listed below (drywall, furniture, etc.):

Clearances
Corner Installations
Straight Installations

d
e

f

a
b
c

NOTE:
Measure clearances to the stove top.

Minimum Clearance(See the illustration above)
A
Sidewall to stove
B
Backwall to stove
C
Cornerwall to stoveD
Connector to sidewall
E
Connector to backwall
F
Connector to cornerwall*

Pendleton-45°
Pendleton-90°
Singlewall Reduced
Singlewall Reduced
Connector Clearance* Connector Clearance*
10"
11"
10"
11"
19 1/2"13"
16 1/2"
8 1/2"
9 1/2"
7 1/2"
9 1/2"
7 1/2"
19"
19 1/2"19"
19 1/2"
17 1/2"**9"**17 1/4"
8 3/4"
16"**
11"**
17 1/2"15"

Reduced clearance installations require one of the chimneys and connectors listed below:• DURAVENT model DVL with DURATEC chimney• DURAVENT model DVL with DURA-PLUS chimney• AMERI-TEC model DCC with model HS chimney• SECURITY model DL with SECURITY model ASHT or S2100 chimney• METAL-FAB model DW with TG chimney**• GSW Double Wall Chimney Connector with Super Chimney Twenty-One• SELKIRK METALBESTOS model DS connector with model SSII chimney• I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector• Standard Masonry Chimney with any one of the above listed connectors

These are minimum clearances, not installation dimensions. Connector position will vary depending
upon brand. First establish the stove clearances, install the 45° connector to the stove, then determine the position of
the connector.
NOTE :
Standard residential installations with reduced clearance connector may use the clearance determined by the
manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual.
Offsets must be used to maintain the stove to wall clearance.
NOTE :

Reduced clearance connectors may not connect to the flue collar – order an appliance adapter for theconnector being used.

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10

Chimney Requirements•

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHERAPPLIANCE.

•

Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel (6" diameter).
Chimney must be used from the first floor or wall penetration to the chimney cap.

•Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code
approved masonry chimney with a flue liner.

•

Chimney connector and chimney must be fastened to the stove and each adjoining section.

•

Follow the chimney manufacturer's clearances and requirements.

•

Use the chimney manufacturer's fire stops, attic guards, roof supports, and flashings when passing
through a ceiling or thimble when passing through a combustible wall.

•

No more than 180o of elbows (two 90o elbows, or two 45o & one 90o elbow, etc.).

NOTE: Additional elbows may be allowed if draft is sufficient. Whenever elbows are used the draft isadversely affected. Additional chimney height may be required to boost draft.
Chimney Cap(See the section"Chimney Termination
Requirements" formore details)

Factory Built
Chimney
Sections

AA

A
A
A A
AA
AA
AA
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AA
A
AA
A
A
AA
A
AA
A
A
AA

}

}

Floor Penetration
Equipment (Attic
Radiation Shield with
Chimney Support)}

Reduceced
Clearance
Chimney
Connector
Sections

Floor
Protection

Drafting
Performance

•
•

AAAAA

Minimum System 15'
Maximum System 33'

Roof Penetration Equipment(Roof Radiation Shield,
Flashing, Storm Collar)

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")Standard residential installations with
reduced clearance connector may use theclearance determined by the manufacturerof the connector for the connector to wall
clearance or the clearance listed in thismanual.
Mobile home installations must use thethe reduced clearance connector
clearances listed in this manual under“Additional Requirements for Mobile Home
Installations”.

Stove Clearance(as outlined in this manual)This appliance relies upon natural draft to operate. External forces, such as wind,barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be
responsible for external forces leading to less than optimal performance.

Standard residential installations may use single-wall connector (Mobile-Homes may n o t)Standard residential installations with reduced clearance connector may use the clearance
determined by the manufacturer of the connector for the connector to wall clearance or the clearance
listed in this manual. Offsets must be used to maintain the stove to wall clearance. Mobile homes
must use the clearances listed in this manual under "Additional Requirements for Mobile Home
Installations".

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Stove Installation (for qualified installers only)

11

Chimney Termination Requirements•••

Must have an approved cap (to prevent water from entering)Must not be located where it will become plugged by snow or other material
Must terminate at least 3' above the roof a n d at least 2' above any portion of the roof within 10'

A

Slanted Roofs
Chimney must
extend 3'
above the roof

Flat Roofs

Chimney must extend 2'
above any portion of the roof
within 10' of the chimney

AA
AA
AA

AA
AA

Chimney must extend 2'
above any portion of the roof
within 10' of the chimney

A
A
AAAAAAAAAAAAAAA
A
Chimney must
extend 3'
above the roof

Outside Air Requirements•••

Required for mobile homes & in certain localities (check with building officials)
Must not be drawn from an enclosed space (garage, unventilated crawl space)
Requires the optional outside air boot (for legs) or pedestal.
When using outside air, find a location where the chimney andoutside air hole do not interfere with structural members of the home.

A hole must be cut
through the floor
protection andfloor and therodent screen
nailed in placehere (see theoptional equipment
instructions forexact sizes)

Pedestal (with insulation)
directs air to the stove.

OutsideAir Boot

Optional Air Duct (must not belonger than 15' and at least 16
square inches in cross section)
Air may be drawn from a ventilated
crawl space or use an air duct.

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Outside air entrance must be placed so
it does not become blocked by snow.

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Stove Installation (for qualified installers only)

12

Alcove Installation Requirements
Whenever the stove is placed in a location where the ceiling height is less than 7' tall, it is consideredan alcove installation. Because of the reduced height, the special installation requirements listed
below must be met.
•

Chimney connector and chimney must be one of the following types:• DURAVENT model DVL with DURATEC chimney• DURAVENT model DVL with DURA-PLUS chimney• AMERI-TEC model DCC with model HS chimney• SECURITY model DL with SECURITY model ASHT or S2100 chimney• METAL-FAB model DW with TG chimney• GSW Double Wall Chimney Connector with Super Chimney Twenty-One• SELKIRK METALBESTOS model DS connector with model SSII chimney• I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector• Standard Masonry Chimney with any one of the above listed connectors

Pendleton-45°
Minimum Clearance(See the illustration below)
Sidewall to stove
Backwall to stove
Connector to sidewall
Connector to backwall
Maximum depth of alcove
Minimum width of alcove
Minimum height of alcove•

Non-Combustible
AlcoveCombustible
AlcoveNon-Combustible
Alcove11"13"
19 1/2"9"*48"
45 3/4"84"

6"
5"
14 1/22 1/2"*
48"
35 3/4"6" above stove top

11"
8 1/2"
19 1/2"
8 3/4"
48"
45 3/4"84"

6"2"
14 1/2"
2 1/4"
48"
35 3/4"6" above stove top

Alcoves are classified as combustible or non-combustible. Non-combustible alcoves must havewalls and a ceiling that are 3 1/2" thick of a non-combustible material (brick, stone, or concrete).
This non-combustible material must be spaced and ventilated at least 1" off of all combustible
materials (walls, ceiling, etc.) to allow air to move around the non-combustible walls and ceiling.
All other alcoves are considered combustible. The clearances below must be met:

Non-combustible alcove
construction (on walls
and ceiling) - see theexplanation above.

de

Ventilated
air spacea3 1/2" thick noncombustible
material

AA
AA
AA
AA

1" Min.

bjCombustible
materials

A
B
D
E
G
H
J

Pendleton-90°

Combustible
AlcoveNon-combustible
reinforcerhgTravis Industries

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13

Mobile Home Requirements••

Outside air must be installed - see "Outside Air Requirements" on page 11
Chimney connector and chimney must be one of the following types:• DURAVENT model DVL with DURATEC chimney• DURAVENT model DVL with DURA-PLUS chimney• AMERI-TEC model DCC with model HS chimney• SECURITY model DL with SECURITY model ASHT or S2100 chimney• METAL-FAB model DW with TG chimney• GSW Double Wall Chimney Connector with Super Chimney Twenty-One• SELKIRK METALBESTOS model DS connector with model SSII chimney• I.C.C. Excel (2100-2 Can.) (103-HT USA) chimney with HP connector• Standard Masonry Chimney with any one of the above listed connectors

NOTE: Reduced clearance connectors may not connect to the flue collar – order an applianceadapter for the connector being used.
•

Stove placement must maintain the following clearances to combustibles (drywall, furniture, etc.)

745

Minimum Clearance(See the illustration below)
A
B
C
D
E
F
*

Sidewall to stove
Backwall to stove
Cornerwall to stove
Connector to sidewall
Connector to backwall
Connector to cornerwall

ReducedClearance
Connector
11"13"
7 1/2"
19 1/2"
9"*
11"*

790

ReducedClearance
Connector
11"
8 1/2"
7 1/2"
19 1/2"
8 3/4"
15"

These are minimum clearances, not installation dimensions. Connector position will varydepending upon brand. First establish the stove clearances, install the 45° connector to the stove, thendetermine the position of the connector.
Corner Installations
Straight Installations

d
e

f

a
b
c

NOTE:
Measure clearances to the stove top.

•

If using offsets, use the connector clearance listed to theright, not the connector manufacturer's
clearance.
• The appliance must be secured to the floor (consult yourbuilding official). Secure the outside air boot to the floor
and stove to insure the stove does not dislocate.
• Mobile home installations require a spark arrester at thechimney termination.
• The appliance must be grounded to the chassis of themobile home (consult your building official).
WARNING: DO NOT INSTALL IN SLEEPING ROOM.
CAUTION: THE STRUCTURAL INTEGRITY OF THE
MOBILE HOME FLOOR, WALL, AND
CEILING/ROOF MUST BE MAINTAINED.

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12-1/4”Min.

Minimum Connector
Clearance(as outlined above)

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Minimum Stove
Clearance(as outlined above)

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14

Stove Installation (for qualified installers only)Standard
Ceiling witha Factory
Built
Chimney

Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)

Chimney Sections
Insulation
Follow the chimney
manufacturer's instructions
and clearances for floor
penetrations. A ceilingsupport is required, an attic
insulation shield is required
where insulation is present.

AA
AA
A
}
A A
AAA
AA
AA
AA AA
AA

}

Chimney Connector Sections

Floor Protection(See the section "Floor
Protection Requirements"
for more details)

Cathedral
Ceiling witha Factory
Built
Chimney

Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm collar
and flashing are required(some require a radiation
shield).

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")

Minimum 15'
Maximum 33'

Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

AAAAA
AA
AA
A
A
A A}

Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)
Chimney Sections

Minimum Air Space to
Combustibles (See Chimney
Manufacturer's Instructions usually 2")

Chimney
Connector
Sections
Floor Protection(See the section "Floor
Protection Requirements"
for more details)

Travis Industries

AAAAA
AAAAA
93508133

Follow the chimney
manufacturer's instructions
and clearances for roof
penetrations. A storm
collar, flashing, andcathedral-style chimney
support are required(some require a radiation
shield).
Minimum 15'
Maximum 33'

Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

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AA
AA
A
}
A A
AA
AA
AA
AA
AA
AA
AA
AA
AA
AAAAA AA
AA
A
A
A
A
AAAA
A
AAAA
A
AAAA
A
AAAA
AAAA
AAAA
AAAA

Stove Installation (for qualified installers only)
Exterior
Factory
Built
Chimney

Follow the chimney
manufacturer's
instructions andclearances for roof
penetrations. A storm
collar and flashing are
required (somerequire a radiation
shield).

Chimney Cap(See the section "Chimney
Termination Requirements"
for more details)

Chimney Sections

HearthStove
Positive
Connection
NOTE:
Most factory-built
chimney
manufacturers
make stainlesssteel chimney
liners, either
flexible or rigid.
This provides awide variety of
installation
options. Make
sure to follow the
manufacturer's
instructions for
installation andsupport.

Minimum Air Space to
Combustibles (SeeChimney Manufacturer's
Instructions - usually 2")

Wall Bands
and
Supports

Minimum 15'
Maximum 33'

Min. 18"
clearance toceiling

Chimney Connector
Sections
Floor Protection(See "Floor
Protection
Requirements"
for details)

Stove Clearances(See the section "Stove
Placement Requirements"
for more details)

NOTE: The entire fireplace andchimney must be clean, undamaged,
and meet all local building codes(UBC, etc.). Damage must be
repaired prior to installation. The
chimney must be 15' to 33' tall.

Travis Industries

Insulated Tee(with cleanout )

}

NOTE:
Exterior chimneys
are subject togreater moistureand creosote
accumulation due
to the lower
temperatures. An
insulated chasewill reduce theseaccumulations(the proper
clearances to thechimney must be
maintained).

Combustible
MantleMin. 18"

Floor Protection(See the section"Floor Protection
Requirements"
for more details)

93508133

15

Follow the chimney
manufacturer's
instructions andclearances for wall
penetrations. A
wall radiation shield(thimble) is
required.
Optional
insulatedchase

Cap and flashingprevents water fromentering

The liner must be
stainless steel connector
or flexible vent. Follow
the liner manufacturer's
instructions for installationand support.

Airtight Insulated
Clean-Out
Remove damper
or wire it open

See the section"Stove Placement
Requirements" forminimum clearances
required.

4 020509

16

Stove Installation (for qualified installers only)
NOTE: The chimney must have a clay
tile liner. If it does not, the installationmust use a positive connection (fullreline). The entire fireplace andchimney must be clean, undamaged,
and meet all local building codes (UBC,etc.). Damage must be repaired prior
to installation. The chimney must be
15' to 33' tall.
Max. 8”HearthStove
DirectConnection
NOTE:
Directconnections
require installationof an airtight, noncombustible
block-off plate or
damper adapter.

Combustible Mantle
Min. 18"

Floor Protection(See the section "Floor
Protection Requirements"
for more details)

Interior orExterior
Masonry
Chimney
NOTE:
This type of
installation
requires a UBC
approved
masonry
connector or afactory built (U.L.
Listed) wall
thimble.

NOTE: The chimney must have aclay tile liner. If it does not, theinstallation must use a positive
connection (full reline). The
entire fireplace and chimney must
be clean, undamaged, and meet
all local building codes (UBC,etc.). Damage must be repaired
prior to installation. The chimneymust be 15' to 33' tall.

A
A
AAA
A
AAA
A
AAA
A
AAA
AAA
AAA
AAA

Stainless steel
chimney connector
must Extend 1' past
the block-off plate or
to the flue liner
Airtight
Insulated
Clean-Out
Remove damper
or wire it open
Block-off plate or
damper adapter
See the section"Stove Placement
Requirements" forminimum clearances
required.

Clay Liner
Min. 18"
clearance
to ceilingSee the section "Stove
Placement Requirements" forminimum clearances required.

This type of
installation requires
a UBC approved
masonry connector
or a factory built(U.L. Listed) wall
thimble.

Chimney connector sections

See the section"Floor Protection
Requirements"

Travis Industries

Clay
Liner

93508133

Make sure theclean-out seals inplace.

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Insert Installation (for qualified installers only)

17

SAFETY NOTICE:
Please read this entire manual before you install and use your new
room heater. Failure to follow instructions may result in property
damage, bodily injury, or even death. Contact local building or fire
officials about restrictions and installation inspection requirements
in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your stove. If you install thestove yourself, your authorized dealer should review your plans for installation.
Check with local building officials for any permits required for installation of this stove and notify yourinsurance company before proceeding with installation.

Preparation for Installation•

Check for damage to the exterior of the inserts (dents should be reported, scratches can be fixed byapplying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The stove can be lightened by removing the firebricks and baffle. (pg 26) - replace before operation.

Insert Installation Considerations•

This insert is approved for installation into an existing masonry or zero clearance (metal) fireplace.
Depending upon your installation concerns, several options are yours to provide the most desirable
installation. The sections that follow detail the requirements that must be met for a safe installation.
To further help installation, the most common types of installations are explained in table below. Prior
to installing your insert make a detailed plan with dimensions to double-check them against all of therequirements listed.
Installation TypeInsert with Positive Flue (Full Reline)(Page 21)

Considerations• Utilizes existing masonry or zero clearance fireplace• Provides best draft• Easiest to clean• Utilizes existing masonry or zero clearance fireplace• Provides good draft• Requires fireplace block-off plate - see page 18

Insert with Direct Connect Flue
(Page 21 and 22)
Insert with Face Seal Connection(Page 22)

• Utilizes existing masonry fireplaces with cross sectionof 28" to 144" (not approved for zeroclearance fireplaces)• Provides okay draft• Easiest to install• Requires the optional surround panels and insulation(see "Surround Panels" on page 42).

Surround Panels•

The insert must be installed with surround panels (see page 42).

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18

Insert Installation (for qualified installers only)
Insert Size Requirements (see Illustration below)

Co

mb

us

tib

le

Ma

nte

l

j
No

n-C

om

i

sti

ble

b

a

No

h
bu

Fa

om

bu

sti

g

ble

art

Z.C. (Metal)
Fireplacea

Height (front)

21 1/2"

21 1/2"bHeight (rear)

21 1/2"

21 1/2"c

Width (front)

23 3/4"25 3/4"dWidth (rear)

23 3/4"25 3/4"eDepth

11 3/8"

12 3/8"f

Hearth Depth*

20 3/4"20 3/4"dgHearth Width

39 3/4"39 3/4"hFacing Width

41 3/4"47 3/4"iFacing Height

39"

31"

j

Mantel Height

41"

43"

e

He

Masonry
Fireplace

g

cin

c
n-C

Minimum
Fireplace Sizeh* This is the distance the insert protrudes fromthe fireplace opening plus the required 16" ofhearth extension.

fInsert Placement Requirements•••

The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert
Insert and hearth must be installed on a level, secure floor
The minimum clearances, facing, and hearth requirements in the illustration below must be met(follow the clearances for the type of fireplace being used - either masonry or zero-clearance).
Masonry
Fireplace

ZC (Metal)
Fireplace

AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
k Sidewall to Insert
10"30"
AAAAAAAAAAAAAA
AAAAAAAAAAAl
Side Facing
9"12"n
AAAAAAAAAAAAAA
m Top Facing
20"
12"
AAAAAAAAAAAAAA
w. Mantel Shield
14 1/2"n/a
AAAAAAAAAAAAAAn Mantel to Insert
22"
24"
AAAAAAAAAAAAAAmw.
MantelShield16
1/2"
n/a
AAAAAAAAAAAAAAoHearth(Front)*16"
16"
AAAAAAAAAAAAAA
p Hearth (Side)
8"
8"
AAAAAAAAAAAAAAA
AAAAAAAAAAAAAAk
AAAAAAAAAAAAAAA
AAAAAAAAAAAAAA
q Front of Insert
36"
36"
l
AAAAAAAAAAAAAAA
pAAAAAAAAAAAAAA
AAAAAAAAAAAAAAA
AAAAAAAAAAAAAA
x Extension onto Hearth
4 3/4"
4 3/4"AAAAAAAAAAAAAAA
AAAAAAAAAAAAAA
q AAAAAAAAAAAAAA
AAAAAAAAAAAAAAAxo* Does not include the distance the insert
AAAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAAAAAAA
extends onto the hearth (dimension "x").
AAAAAAAAAAAAAAA
Minimum Clearances

Co

mb

us

tib

Co

Side
Wall

le

Ma

mb

us

nte

tib

l

le

To

pF

ac

ing

Fa

No

cin

g

n-C
o
He mbuart stih bleHearth Requirements•

Must extend 16" in front of the insert and 8" on both sides•

Must be non-combustible 1/4" thick insulating board with a thermal conductivity of K = 0.72

Travis Industries

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Insert Installation(for qualified installers only)19

Masonry Fireplace Requirements••••

Chimney must have a clay tile liner or a stainless steel liner (positive connection)
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert
Chimney height: 15' minimum; 33' maximum.
Entire fireplace, including chimney, must meet local building requirements

Zero-Clearance (Metal) Fireplace Requirements:•

Must utilize a positive (full reline) or direct connection (block-off plate)•

Must be manufactured by one of the following manufacturers:•• Marco • Majestic • Heatilator • Preway • Tempco • Superior• Heat N Glo • Lennox • Martin • Monesson
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert•

Entire fireplace, including chimney, must meet local building requirements•

Chimney height: 15' minimum; 33' maximum. Minimum
cross section: 28.65 square inches•

The damper (" A") and grate (" B") must be removed (seethe illustration to the right)••

The smoke shelf ("C"), internal baffles ("D"), screen ("E"),and metal or glass doors ("F") may be removed (ifapplicable)

H
A

C

F

D

I

E

The masonry lining ("G"), insulation ("H"), and any
structured rigid frame members (metal sides, floor, door
frame, face of the fireplace, etc. – "I ") may not be
removed or altered

B
G

Drafting PerformanceThis appliance relies upon natural draft to operate. External forces, such as wind, barometricpressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, airinfiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external
forces leading to less than optimal performance.

Leveling Bolt Installation
Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install,raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of theinsert. Adjust the bolts until they extend the same height as the hearth steps up. After the insert isinstalled, fine-tune the leveling bolts to level the insert (see the illustration).

This distance is thehearth step-up. The
leveling bolts should
stick out this far from thebase of the insert.
HearthTravis Industries

AAA
AAA
AAA
AAA
AAA
AAA

The leveling bolts go
into the holes at therear corners of theinsert.

Fireplace93508133

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20

Insert Installation (for qualified installers only)
Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other noncombustible seal-off device (e.g. damper adapter), will need to be installed. This device is used toseal the chimney, insuring no smoke enters the home and providing the chimney system with a seal
to promote draft. The directions below detail the steps for construction and installation of a block-off
plate.
1. Determine a location for the block-off plate at the top of the firebox below the damper area (makeit high enough to allow installation of the connection pipe). The location should be level and in anarea where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of thefirebox at the height where the block-off plate will be installed (see the illustration below). Thenmeasure the depth of the location where the block-off plate will be installed ("C").
NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal)
fireplaces often have domed firebox tops. This makes zero-clearance block-off plates moredifficult to install. To simplify the procedure, insulation may be used to seal the rounded edges.
2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange
will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards
on the template and place it inside the fireplace. If the template fits correctly in its planned
location, go to the next step. If it does not, make a new template with the appropriate corrections
until it fits correctly.
3. With the template in place, mark the location that is centered in the fireplace and 9 1/4" back fromthe fireplace opening. This location approximates the center of the flue when the insert is in place(a slight offset may occur based upon insert and block-off plate placement). Remove thetemplate and cut a 6 1/4" diameter hole centered on this mark.
4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in eachflange for mounting the plate.
5. Mount the block-off plate using masonry screws.
NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be longenough to penetrate the first layer of metal).
6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)
and furnace cement (allow the cement to dry for at least 24 hours before burning).
7. After placing the appliance and installing the pipe through the block-off plate, use hightemperature fiberglass insulation and furnace cement to seal any cracks between the pipe andblock-off plate.

AA
AA
AA
AAA
AA
AAA
AA
AA
AAA
AAA
AAA
AAA
AAA

DamperThe center ofB

the flue is 9 1/4"
back from thefireplace
opening.

Travis Industries

C

Block-Off Plate Template2" Flanges(for attaching

Measurement"A"the block-off
plate)
Measurement"C"A

Measurement "B"

Firebox

The center of the flue is 9 1/4" back from thefireplace opening (6 1/4" in diameter).

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Insert Installation (for qualified installers only)
Insert with
Positive
Connection
NOTE:
Most factory-built
chimney
manufacturers
make stainlesssteel chimney
liners, either
flexible or rigid.
This provides awide variety of
installation
options. Make
sure to follow the
manufacturer's
instructions for
installation andsupport.

Insert with
DirectConnection(MasonryFireplace)

Install a non-combustible
cover plate to prevent waterfrom entering the chimney
NOTE: This installation may be
used with a masonry or zeroclearance fireplace. The
requirements in the section"Masonry Fireplace Requirements"
or "Zero Clearance Fireplaace
Requirements" must be fulfilled
prior to installation.

Combustible Mantle

Surround Panels

See the section "Insert
Placement Requirements" forminimum clearances andhearth required.

NOTE: This installation may be
used with a masonry or zeroclearance fireplace. Thisillustration depicts a masonry
insert, all requirements in thesection "Masonry Fireplace
Requirements" must be fulfilled
prior to installation.

NOTE:
Directconnections
require installationof an airtightblock-off plate or
damper adapter(see "Block-off
Plate Installation"
on page 20).

Combustible Mantle

Surround Panels

See the section"Insert Placement
Requirements" forminimum clearancesand hearth required.

Travis Industries

93508133

AA

AA
AA
AA
AA
AAA
AA
AAA
AA
AA
AAA
AAA
AA
AAA
AAA
AAA
AAA
A
A
A
A
A
AAA
A
AAA
A
A
AAA
AAA
AAA
AAA
AAA

21
Cap (prevents waterfrom entering)

Flue Liner
The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation andsupport.
Airtight Insulated
Clean-Out
Remove damper
or wire it open

Flue
Liner
Stainless steel
chimney connector
must Extend 1' past
the block-off plate or
to the flue liner
Airtight
Insulated
Clean-Out
Removedamperor wire it
open
Block-off plate or
damper adapter

4 020509

22

Insert Installation (for qualified installers only)
Insert with
DirectConnection(Z.C.
Fireplace)

NOTE: This installation may be
used with a masonry or zeroclearance fireplace. Thisillustration depicts a zeroclearance insert, all requirementsin the section "Zero Clearance
Fireplace Requirements" must be
fulfilled prior to installation.

NOTE:
Directconnections
require installationof an airtightblock-off plate or
damper adapter(see "Block-off
Plate Installation"
on page 20).

Combustible Mantle
Surround Panels

See the section"Insert Placement
Requirements" forminimum clearancesand hearth required.

A
A
A
A

Stainless steel
chimney connector
must Extend 1' past
the block-off plate.

Damper must
be removed
Block-off plate or
damper adapter

Z.C. (Metal) firebox

Optional
Telescoping Legs

Insert with
Face Seal
Connection
NOTE:
Face sealconnections
require installationof the surround
panels andinsulation (see the"Surround Panel
Installation" onpage 42).

NOTE: This installation may be
used with a masonry fireplace
only. The requirements in thesection "Masonry Fireplace
Requirements" must be fulfilled
prior to installation.

Flue
Liner

Combustible Mantle
Surround Panels withinsulation (see "Surround
Panels" installation
instructions in the back of
the manual)AA

See the section "Insert
Placement Requirements"
for minimum clearancesand hearth required.

Travis Industries

93508133

No modification to the fireboxof the z.c. fireplace is allowed.

A
A
A
A
A
AAA
A
AAA
A
AAA
A
AAA
AAA
AAA
AAA

NOTE: It is
recommended yourchimney have aminimum 28 and amaximum of 144
square inch crosssectional area to use aface seal connection,otherwise yourchimney maynot havesufficient draw for thefireplace insert tooperate correctly.

Airtight Insulated
Clean-Out

Remove damper
or wire it open

4 020509

Operating Your Appliance23

Safety Notice:
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.

Before Your First Fire
Verify the Installation
Before starting the stove, verify that the stove is properly installed and all of the requirements in thismanual have been followed.
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

AA
A
AA
AA
A
AA

2 to 4 hours

This heater uses a heat-activated paint that will emit some fumes
while starting the first fire. Open doors and windows to the room
to vent these fumes. This typically lasts two to four hours. You
may also notice oil burning off of the interior of the heater. This
rust-stopping agent will soon dissipate.
Door Gasket - The door gasket might adhere to the paint on
the front of the heater. Leave the door slightly ajar for the first fireand be careful when opening the door after the first fire.

Over-Firing the Stove
This stove was designed to operate at a high temperature. But due to differences in ventconfiguration, fuel, and draft, this appliance can be operated at an excessive temperature. If thestove top or other area starts to glow red, you are over-firing the stove. Shut the air control down to
low and allow the stove to cool before proceeding.

Opening the Door
Turn the handle clockwise to un-latch.

Swing the door open.

The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the door a small amount and let air enter the firebox.
This stabilizes the air flow before opening the door completely.

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Operating Your Appliance24

Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "teepee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure
proper fire starting.
•Make sure the air control is pushed in. If additional air is needed, open the doors 1/4" during the first
five minutes of start-up.

N e v e r use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to startor "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of thegrate and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.

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Operating Your Appliance25

Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the illustration below for details.
Use the air control tochange the burn rate.

Low Burn(air control closed)High Burn(air control open)

Approximate Air
Control Settings:

Overnight Burn ..............
Medium Burn..................
Medium High Burn ........
High Burn........................

Fully down to 1/64" open (up)1/64" to 1/32" open
1/32" to 1/16" open
1/16" to fully open (up)The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you may
wish to let the stove burn for 10 minutes to gauge performance.

Ash Removal

ASHES

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes
should be placed on a noncombustible floor or on the ground, away from all combustible
materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locallydispersed, they should be retained in the closed container until all cinders have thoroughlycooled.

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Operating Your Appliance

26

Optional Blower Operation
The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after
starting the fire. Follow the directions below to alter the blower speed.
OFF

HIGH

LOW

Turn the dial all the way counterclockwise until it clicks off.

The high position is all the way counterclockwise, without clicking off.

Turn the dial all theway clockwise.

A
A
A
AA
A
AA
A
OFF

AAA
A
AAAAA
OFF

HI

LO

HI

LO

BLOWERCONTROLBLOWERCONTROL

AAA
A
AAAAA
OFF

HI

LO

BLOWERCONTROL

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).
Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove
1
2
3

Follow the directions below to minimize smoke spillage while re-loading the stove.
Push the air control all the way in (high burn).
Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.
Load wood onto the fire.

Overnight Burn

1
2
3
4

This stove is large enough to accommodate burn times up to eight hours. Follow the steps below toachieve an overnight burn.
Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).
Load as much wood as possible. Use large pieces if possible.
Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.
In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load small
pieces of wood to re-ignite the fire, if desired.
Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds
Creaks and Clicks:
The 3/16" and 1/4" steel may creak or click when thestove heats up and cools down - this is normal.
Blower Sounds:
The blower will make a slight "humm" as it
pushes air through the stove.
Hint:
Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations.

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Operating Your Appliance

27

Hints for Burning
•
•
•
•
•
•
•
•

Get the appliance hot before adjusting to low burnUse smaller pieces of wood during start-up and high burns to increase temperature
Use larger pieces of wood for overnight or sustained burns
Stack the wood tightly together to establish a longer burnLeave a bed of ashes (1/2" deep) to allow for longer burns
Be considerate of neighbors & the environment: burn dry wood only
Burn small, intense fires instead of large, slow burning fires when possible
Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood
Dry Wood is Key
Dry wood burns hot, emits
less smoke and createsless creosote.

Wet
Wood

Dry
Wood
Leads
To

Leads
To

Testing Wood
MoistureLess
Heat

Split wood stored in a dry
area will be fully dry within
a year. This insures dry
wood. If purchasing woodfor immediate use, test thewood with a moisture
meter. Some experienced
wood burners can measure
wood moisture by knocking
pieces together andlistening for a clear "knock"and not a "thud".

More
Heat
Leads
To

Leads
To

More Smoke
and CreostoeLess Smoke
and Creostoe

Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, createscreosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree:
dry wood is crucial to good performance.

Wood Cutting and Storage
Cut wood to length andchop into quarters.

Store the wood off the ground in acovered area. Allow for airflow
around the wood to dry the wood.

Air Flow

Air Flow
Air Flow

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Operating Your Appliance28

Troubleshooting
ProblemPossible Cause

Smoke Enters RoomDuring Start-Up•

Cold Air Blockage - burn a piece of newspaper toestablish a draft.

•

Close the doors - if the flame is not getting enough air,first make sure the air control is open (all the way in).
If additional air is needed, a small crack in the door is
all that is needed.

•

Cold Air Blockage - burn a piece of newspaper toestablish a draft.

•

Not enough starter paper - use additional newspaper ifnecessary.

•

Not enough air - first make sure the air control is open(all the way in). If additional air is needed, a small
crack in the door is all that is needed.

•

Let the air stabilize before fully opening the door. Push
the air control in before opening the door. Then open
the door approximately 1 inch. Let air go into thefirebox for a few seconds. Once the smoke appears to
be flowing up the chimney consistently, open the door.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases asmall amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.

•

Wood is Wet - see the section "Selecting Wood" onpage 27 for details on wood.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draftinducing cap may help.

•

Air Control is Not Wide Open - Make sure the aircontrol is all the way in. Slide the control back andforth to insure the control is not stuck.

•

Stove is Not Up to Temperature - This is normal. The
blower will come on when the stove is hot - usually 15
to 30 minutes.

•

Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.

•

This appliance burns for up to 8 hours. Depending
upon wood, draft, and other factors, the burn time may
be shorter. Make sure the doors are sealing and notallowing air into the firebox - See the section "Door andGlass Inspection" on page 30 for details.

•

Check the ash bed for coals. Often, coals are still
glowing under a slight bed of flyash. By raking these
into a pile you can re-start your stove quickly.

Kindling Does Not Start Fire Smolders

Smoke Enters Room
While Re-Loading

Stove Does Not Burn Hot
EnoughBlower Does Not Run

Stove Does Not BurnLong EnoughTravis Industries

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Maintaining Your Appliance29

Failure to properly maintain and inspect your appliance may reduce the performance and life of theappliance, void your warranty, and create a fire hazard.

Daily Maintenance (while stove is in use)
Remove Ash (if necessary)
Ash removal is n o t required once it builds up. 1/2" to 1" of ash may be desirable because it slows theburn rate. Generally, remove ash once it has built up over 1". Follow the directions below to removeash.
1

Let the stove cool completely (at least two hours after the last coal has extinguished).

2

Place a cloth or cardboard protector over the hearth to catch ash and protect against
scratching.

3

Open the doors and scoop the ash into a metal container with a tight fitting lid. The
closed container of ashes should be placed on a noncombustible floor or on the ground,away from all combustible materials, pending final disposal.

ASHES

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,
or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash(make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact yourdealer for details.

Clean the Glass (if necessary)
This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood orburning on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass byfollowing the directions below.

Allow the stove to fully cool. Apply glasscleaner or soapy water to the inside of
the glass. Wipe with newspaper or apaper towel.

AA
AA
For Stubborn Creosote:Dip newspaper or a paper towel in coolashes and wipe it on the glass. The ash
acts as a light abrasive.

AAA
AAA
The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

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Maintaining Your Appliance30

Monthly Maintenance (while appliance is in use)
Make sure the appliance has fully cooled prior to conducting service.

Door and Glass Inspection
The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door
gasket to make sure it forms an air-tight seal to the firebox.
The door can be lifted off the hinges if extensive repairs are conducted.

AA
AA

High-Temperature anti-sieze
may be used on the door
hinges to eliminate squeaks.

AAAA

If the glass is damaged, replaceit - see “Replacement Parts” fordetails.

Use wood stove gasket
cement to re-adhereloose gasket.

Severely frayed or thread-baregasket should be replaced.

The door latch should pull the door against the face of the stove (but not so tight as to not allow fullhandle rotation). If the latch requires adjustment, follow the directions below.
Side View of Door Handle

Exploded View

Door Cam
Door
HandleWashers

Door Frame

Use a 9/16"
socket wrench to
remove this nut.

D oor Cam
Adjustment:
To tighten, remove
a washer from theinside of the door
frame. To loosen,
place an additional
washers on theinside of the door
frame or loosen
the nut 1/2 turn.

Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slowburning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire. The chimney and chimney connector should be inspected at least once
every two months during the heating season to determine if a creosote buildup has occurred. If
creosote has accumulated, it should be removed to reduce the risk of a chimney fire.
If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a fullinspection. Excess creosote buildup may cause a chimney fire, that may result in property damage,injury, or death.

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Maintaining Your Appliance31

Yearly Maintenance
Make sure the appliance has fully cooled prior to conducting service.

Touch Up Paint
Included with the owner's pack of this appliance is a can of Stove-Brite®
paint. To touch up nicks or dulled paint, apply the paint while theappliance is cool. Sand rusted or damaged areas before preparation (use
120 grit sandpaper). Clean and dry the area to prepare the surface. Wait
at least one hour before starting the appliance. The touched up area willappear darker than the surrounding paint until it cures from heat. Curing
will give off some fumes while curing – open windows to ventilate.

Touch-Up
Paint

Cleaning the Air Duct and Blower (if applicable)
Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.
The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc.

BOTTOM OF
STOVEUse a vacuum cleaner to remove any
buildup on the screens of the blower.

Firebrick and Baffle Inspection
Use the illustration on page 33 as a reference for checking the following items. Make sure theappliance is cool before proceeding.
Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact andhave no gaps between them. Slide the bricks to eliminate any gaps.
Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slightscaling or rusting of the metal is normal.
Secondary Air Tubes - Check the two air tubes and collars to make sure they are intact and notseverely deteriorated. Slight scaling or rusting of the metal is normal. Make sure the push pins holdthe air tubes in place.
Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of thefirebox.

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Door Parts
Cross Section
Door Gasket Adhere with gasket cement.

9

Glass Clip Screw

1

8

Glass Clip

2

AA
AA
AA
AA
A
A
AA

Glass Clip
Gasket

AAAAA
AAAAA
AA
AAAAAAAAAAAAAAAAAAAAA
AAAAA
AAAAA
AA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
3

Door
Frame
Make surethere is a
gap aroundthe edge ofthe glass

Glass Gasket

Glass

4

6
7
10

11
12

5

9/16" Wrench

5/16" Nutdriver

ID #
1
3
5
7
9

Description
Door Shell - Brass
Door Shell - Black
Glass
Glass Clip Screws (10)Door Gasket - 7/8" x 120"
Door Handle, Wood

Qty
1
1
4
1
1

Part #
99300506
99300507
99400301
91001249
91001300
99300600

ID #2Description
Glass Gasket - 3/8"

Qty
1

Part #
99900403

4
6
8-12
11

Glass Clip with Gasket
Door Gasket Cement
Door Handle Asbly.
Door Cam, Brass

4
1
1
1

91001250
99900409
99900415
99900416

Replacing the Glass
The glass must not contact the door retainer or door shell directly. The glass gasket insulates the glass
to prevent cracking. Do not over-tighten the door retainer.
The glass gasket attaches to the perimeter of the glass. Remove the screws and door retainer to accessthe glass. When installing, do not over-tighten the screws.

Replacing the Door Gasket
The door gasket inserts into the outer groove of the door retainer. Stove gasket cement holds it in place.
Before installing, remove any residual cement. Lay the gasket in place (start at the lower left corner) andcut off any excess gasket (do not stretch the gasket. The cement fully cures with heat from the stove.
You may need to open and close the door repeatedly to get the gasket to seat fully.

Replacing the Door Handle
The door handle consists of several components. See the illustration above for a component list. For
details on adjusting the door see page 30.

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33

Firebox Parts
4

AAAAAAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
5

1

6

2
3

6

7

6

6

The baffle firebrick rest on
top of the firebrick lining theback of the firebox.

6
6
6

8

The baffle support rests on thesebars (welded to side of firebox).

6
8

ID #
1
3
5
7

Description
Baffle Support
Air Tube Pins (6)Kaowool Baffle Blanket
Brick - 9" x 2.25"

Qty
1
2
1
1

Part #
98900305
98900353
98900318
251-00001

ID #
2
4
6
8

Description
Air Tube with Sleeve
Blanket Weight
Brick - 9" x 4.5" (box of 9)
Brick - 9" x 3.875"

Qty
1
1
14
2

Part #
98900206
98900319
99900102
251-00002

Floor and Side Firebrick Removal & Replacement
Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The
side firebrick are removed later because they are pinned in place by the floor firebrick. Clean thefirebox prior to replacing the firebrick.

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Maintaining Your Appliance34

Air Tube Removal & Replacement
Air Tube Collar

Air TubeaRemove the left pin on the air tube collar(it may be a roll pin or push pin).

Roll Pin
Push Pinb Slide the air tube to the left, swing it
down and remove from the firebox.

Baffle Removal & Replacement

AAAAA
AAAAA

Baffle Support

Blanket Weight

Baffle

AAAAA
AAAAA
AAAAA
AAAAA AAAAA
b

Fireb

rick

a

These “L” bar tabs
are welded to thecside of the firebox.
Kaowool

FirebrickBaffle(lining back of firebox)

Blanket1. Remove the blanket weight.
2. Remove the side baffle firebrick by lifting from below and rotating out (try not to damage the kaowool blanket).
3. Slide the blanket out to the side.
4. Slide the center firebrick to the side and remove.
5. Remove the baffle support by feeding it through the space between secondary air tube and the door.
REPLACEMENT INSTRUCTIONS: Follow the instructions in reverse order. Make sure the front baffle support is properly aligned

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Limited 7 Year Warranty

35

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of theappliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC.
warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material andworkmanship to the original purchaser from the date of purchase as follows:
Check with your dealer in advance for any costs to you when arranging a warranty call.
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR
Firebox Assembly:

Ceramic Glass

Re-Installation Allowance

Firebox, Baffle Supports, Air Tubes, Air Channels,
Convection Chamber

Glass (breakage from thermal shock)FirebrickIn cases where heater must be removed from home forrepairs, a partial cost of re-installation is covered (preauthorization required)

Breakage from thermal shock

One-Way Freight Allowance

Accessories

One-way freight allowance on pre-authorized repair
done at factory is covered.

Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Air Control AssemblyLegs, Pedestal, Panels, Blower

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR
Firebox Assembly:

Door Assembly:

One-Way Freight Allowance

Firebox, Baffle Supports, Air Tubes, Air Channels,
Convection Chamber

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

One-way freight allowance on pre-authorized repair
done at factory is covered.

Air Control Assembly
Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY
Firebox Assembly:

Door Assembly:

Air Control AssemblyFirebox, Baffle Supports, Air Tubes, Air Channels,
Convection Chamber

Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, One-Way
Freight Allowance, Labor

CONDITIONS & EXCLUSIONS
1.

This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in
the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered
under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the
installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills
or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited
to, improper chimney/venting installation.
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration
or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit,
alteration, or act of God.
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked
firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which
the unit is configured (use cord wood only).
9. Damage to brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the brass surfaces from the use of abrasive
cleaners is not covered in this warranty.
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental orconsequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without theexpress written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part ofthis 7 year warranty.
13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial
purposes, it is excluded from this warranty.
14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVISINDUSTRIES, INC. assumes no liability for such warranties or representations.
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or
implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:
1.

2.
3.

4.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof ofpurchase, the purchase date, and the model name and serial number.
Travis Industries has the option of either repairing or replacing the defective component.
If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of thedealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on yourappliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC.,
at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame statedwithin this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC.,
to your regional distributor, or dealership.
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. Thischarge can vary from store to store.

Travis Industries

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Listing Label

36

Travis Industries

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Optional Equipment

37

Stove Leg Installation (Brass # 99200500, Cast Black # 99200800, Sculptured # 99200105)
Raise the stove 8" (use lumber). Attach each leg following the instructions below.
Attach each leg to the stove byinserting a bolt and washer through thehole or slot in the leg and into thethreaded hole on the stove.

9/16" Socket Wrench
These rubber-tipped bolts are for leveling the stove.
Make sure they contact the floor. Do not adjust
with weight on the legs, the rubber tips may tear.

Pedestal (Part # 99200106)
IIf using outside air with the pedestal, follow the directions on the following page under "Outside Air
Installation" prior to installing the pedestal.
1

Place the pedestal into position on the floor protection. Lift the pedestal up and insert the two
dowels included with this kit onto the forward and rear edge of the pedestal base.

2

Lift the stove onto the pedestal base. Line up the press-nuts on the bottom of the stove with thetwo attachment brackets on the pedestal. Insert the two bolts, with washers, through the brackets
on the pedestal and into the stove. Tighten the bolts with a 9/16" wrench.

!

Mobile Home installations require the pedestal to be attached to the floor (use the lag bolts).

Two pedestal bolts
attach the pedestal tothe bottom of the stove(NOTE: two different
bolt sizes are included- use the correct pairfor your application).

Stove

9/16" Wrench

These brackets areprovided for earlymodel stoves.

The lag bolts and washers
may be inserted throughthese holes to anchor thepedestal to the floor.

Pedestal

The dowels insert onto
the front and back edgeof the pedestal base.

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Optional Equipment

38

Outside Air Installation (for wood stoves only)This pedestal has an internal air duct that may be used to direct air to the combustion chamber.
Follow the directions below prior to installing the stove or attaching the pedestal.

!
+
1

Outside air is required for mobile home installations and in certain localities.
Read the section "Outside Air Requirements" in the owner's manual prior to installing outside air.

Before placing the stove on pedestal, determine the location of the hole that is cut through thefloor protection and floor. The illustration to the right details the location where this hole may be cut inrelation to the faceplate of the stove. Cut a hole at least 16 square inches in area that does notinterfere with structural members of the home.
26"

Top View
FRONT

The faceplate of thePendleton (745/790) andRainier (945/990) is 1-1/8" infront of the forward edge ofthe pedestal base.

Outside air may be drawn
from this area underneaththe pedestal(min. 16 square inches)16"

18-3/4"

Pedestal Base(without dowels)

17"

2

Place the included screen (or other screen) over the hole to act as a rodent barrier. It may be
attached above or below the floor. Secure the screen with the included staples.
OUTSIDE AIR EQUIPMENT
Screen is used to prevent
rodents from entering.
Cover plate is used
to block off room air .

Staples are used toattach the screen to
the floor.

Insulation is used to seal theside edges of the pedestal .

3

Prop the front of the stove up 12" and pry out the outside air knockout with a large screwdriver.
FRONT OF STOVE
Outside Air Knock-Out

Drop Chute
Knock-Out(990 only)

Ashpan Pedestal/Air Boot
Outside Air Knock-Out(990 only)
DO NOT REMOVE
Rear Blower Knock-Outs

5

The cover plate seals the area around the air control rod. Remove the two screws and bridgefrom the cover plate. Slide the cover plate underneath the air control rod and re-attach the bridge.

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Optional Equipment

39
BridgePhillips
Screwdriver
Remove the two screws that hold thebridge to the cover plate. Then replace
the bridge when the cover plate is inplace.

Air Control
Rod
The cover plate has a clip whichattaches it underneath the air control.

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Optional Equipment

40

Rear Blower Installation (Part number 99000138)
The rear blower improves heat transfer by pushing heated air through the convection channel.
Operating instructions are described in the section "Blower Operation" on page 26.
1

The stove should be in place with the legs installed prior to installing the rear blower.

2

Follow the directions below to install the thermodisk.

Air
Control
Rod

These wires passthrough the left side
convection channel.
Thermodisk
Assembly

3

Bend metal up or down
here to create a snug fit

Insert the thermodisk
assembly 4" to 5" inside
the convection channel.

Install the wire clip following the directions below.
Use a screwdriver topry out the knock-out.

Slide the wire clip
over the edge of the
strip of metal between
the two knock-outs.

WARNING:To prevent electrical shock, thewires must be secured so they do
not contact the firebox above theconvection channel.

Wire Clip
Snap Disk
Wires

4

Feed the two snap disk wires into
the eye of the wire clip. Remove
all slack from the wire, making
sure not to dislodge the snap disk.
Pinch the eye of the wire clip tosecure the wires.

Attach the blower following the directions below.
The blower attaches to the stove with the threeb included screws. Use a 3/8” socket driver or wrench.

AAAA

3/8" Nutdriver
NOTE:
Prior to attaching the blower,
tuck all excess wire into thearea inside the blower.

Attach the quick-connectsaleading from the snap disk to thequick-connects from the blower(orientation does not matter).

Travis Industriesc

Plug the power cord into a 110 V. outlet after installing theblower.

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Outside Air Boot Installation (Part number 99200134)
The outside air boot routes outside air to the stove for combustion. Refer to the section "Outside Air
Requirements" on page 26 for installation concerns. The directions below detail installation.
1

Install the cover plate following the directions below (use the cover plate that is 6-1/2" wide).
Remove the two screws on the
cover plate to remove the piece thatfits over the air control rod. Then
Air Control Rod

replace the piece when the coverplate is in place.

The cover plate has a clip which attaches
it underneath the air control.

2

Refer to the illustration on the following page to determine the location and size of the hole
penetrating the floor and. Cut the hole prior to locating the stove.

3

Attach gasket to the bottom edge of the lower air boot section (near the screen). Attach gasket
on top of the flanges on the upper air boot section. Slide the two sections together with bothseams facing the rear (do not attach the two sections at this time).

4

Follow the directions below for attaching the upper section of the air boot (with gasket) to thestove.

5

Slide the lower section down until it contacts the hearth. Attach the two sections together
following the directions below

Use a
Bottom of Stovescrewdriver topry out the

Attach the included

knock-out.

gasket to all four top
edges of the air boot.

AA
AAAA
AA
AA AA

Attach the air boot withthe two screws included
with the kit.

1/4" Nutdriver

Use the included screws to attach
the two telescoping portions of air
boot together. The included drill bit
5-1/8”

should be used to drill the hole.
Make sure the air boot is expanded

8-7/8”
Attach gasket to the bottom

to the correct size before drilling.

edge of the air boot.
9/64” Drill Bit

AAAAAAAAAAAA
AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

5/16" Nutdriver

The hole in the floor (and hearth)must be a minimum 16 square
inches. It should be 1/2” smaller
than the footprint of the air boot in

Floor (and hearth)each dimension to allow for thegasket to seal.

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42

Surround Panels (see part #'s below)
Size
8"
10"
12"

Size on Insert (w trim)
39 7/8" width by 28" height
43 7/8" width by 30" height47 7/8" width by 32" height

PART #
99300259
99300260
99300261

INSTALLATIONINSTRUCTIONS
1.

2.

3.

With the insert 12” from thefireplace, install the sidesurround panels (see thedirections to the right).
Adjust the position of theside panels so they are: 1)aligned with the top of theinsert; 2) both the same
distance back from the frontof the insert; 3)perpendicular to the floor(use the top panel, if
necessary, to judge
alignment). Tighten thescrews that hold the sidepanels in place.
Install the top panel and trim
following the directions to
the right.

Avalon Pendleton-45 and Rainier-45:
Remove the brass trim along the top of the stove.

Attach the side panels withSide

the included screws (hint:

Panelpre-thread the holes prior
to installing the panels).

Button Plugs(pry out with a screwdriver)
5/16" Nutdriver

Insulation
InstallationA( required for face seal
installations only )1.

2.

With the insert drawn 6"
from the fireplace, glue theinsulation strip included withthe surround panel kit to theback of the panels using
RTV silicon or stove gasket
cement. The insulation
should be installed so it
overlaps the fireplace
opening to form a seal
between the panels and thefireplace face. Let thesilicon or cement dry.

Micro (1/16”)
Standard
Screwdriver

5/16" Nutdriver

Spring
Clips

AA
A
AA AA
AA AA
AA

Top Trim

Top Trim"L" Bracket

Top
Panel

Push the insert into thefireplace, allowing theinsulation to form a seal
between the panels and thefireplace. Use a screwdriverto tuck any exposed
insulation behind the panels.

Right Side
Trim
Optional Trim Installation:
Insert one leg of each "L" bracket into the top
and side trim piece. Align the trim to form aprecise corner, then tighten the two set
screws with a small standard screwdriver.
Slide the trim over the panels. Place thespring clips behind the panels at the locations
shown. This keeps the trim tight against thepanel.
Optional Knock-Out
An optional knock-out is provided on both

Travis Industries

Install the top panel so the tabs insert

sides if the power cord is routed behind theinto the joggle clips on the top panel

surround panel.

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Optional Equipment

43

Front Blower (part # 99000137)
TO SWITCH THE POWER CORD TO THE LEFT SIDE:
Follow the directions below to switch the power cord. Make sure the power cord, wires, or molex
assembly do not protrude into the opening of the blower.
The wires tuck in here, directly
behind the blower cage.

Left Side of
BlowerAssembly
Disconnect the molex plug inside theRemove the strain relief by
squeezing it from the top and bottom
with a pair of slip-joint pliers.

INSTALLATION
1.
2.

blower assembly. Remove the power

Remove the button plug from thecord by pulling it out of the holeleft side and insert it into the hole

exposed by removing the strain relief.

on the right side.

INSTRUCTIONSThe Rainier (945/990) and Olympic (1190), require removal of the button plug below the blower knob
and installation of the air control rod extention (see illustration below).
Install the snap disk (see the illustration below. The round disc must be facing upwards and come incontact with the bottom of the firebox for the blower to operate correctly.
Ashlip of Appliance
Bend these legs on
the snap disk if it
does not fit tightly

Wedge the snap
disk in back of thestiffener on the leftside

Wood Air Control Handle

Button Plug for Air Control Rod(For the Rainier (945/990) and Olympic (1190)

3.

The air control extender
allows the air control rod
to pass through theblower assembly on theRainier (945/990) andOlympic (1190).

Make sure the wires leading to the snap disk are routed above the left side blower outlet (to prevent
damage to the wires during installation). Install the blower following the directions below.
ake sure the wires run over
he top of the blower housingnd are not damaged when thelower is installed.

This clip slips over the edge ofthe appliance unibody andlocks the blower in place.

Baseplate of Appliance(Below Ashlip)

his clip aligns the blower
nside the convection channel.

Travis Industries

Insert the baseplateof the appliance into
this gap.

93508133

Front of
Appliance

4 020509

Index44

Air Control....................................................25
Air Tube Part Number ....................................33
Air Tube Removal & Replacement ....................34
Alcove.........................................................12
Ash Disposal ................................................25
Baffle Parts ..................................................33
Baffle Removal and Replacement .....................33
Blower Cleaning............................................31
Blower Does Not Run (Troubleshooting) ............28
Blower Installation (rear) .................................40
Blower Installation (front) ................................43
Blower Operation (optional) .............................26
Burn Rate ....................................................25
Cathedral Ceiling...........................................14
Ceiling Penetration ........................................10
Chimney Cleaning .........................................31
Chimney Inspection (Creosote) ........................31
Chimney Requirements ..................................10
Chimney Termination Requirements..................11
Cleaning the Ash...........................................29
Cleaning the Glass ........................................29
Clearances (stove) ........................................9
Clearances (insert) ........................................18
Close Clearance Connectors ...........................9
Connector Requirements ................................10
Creosote Check ............................................
Daily Maintenance .........................................29
Dimensions ..................................................6
Door and Glass Inspection ..............................30
Door Assembly .............................................32
Door Gasket Replacement ..............................32
Door Handle Replacement ..............................30
Door Opening ...............................................23
Door Parts ...................................................32
Draft Performance .........................................10
Elbows (Chimney) .........................................10
Emissions ....................................................6
EPA Approval ...............................................6
Exterior Chimney...........................................15
Features......................................................6
Fire Starting .................................................24
Firebox Assembly..........................................33
Firebox Parts................................................33
Firebrick and Baffle Inspection .........................33
Firebrick Removal & Replacement ....................33
Floor Protection Requirements (stove) ...............8
Floor Protection Requirements (insert)...............18
Glass Cleaning .............................................29
Glass Replacement .......................................32
Hearth (Floor Protection - Stove) ......................8Hearth (Floor Protection - Insert).......................18
Hearth Stove ................................................15
Heating Specifications ....................................6
Hints for Burns..............................................27
Installation Options ........................................6

Travis Industries

Installation (stove) .........................................7
Installation (insert) .........................................17
Leg Installation .............................................37
Listing Label.................................................36
Maintenance ................................................29
Masonry Fireplace .........................................19
Mobile Home Requirements ............................13
Monthly Maintenance .....................................30
Noise (Normal Operating Sounds) ....................26
Non-Combustible Alcove.................................12
Opening the Door ..........................................23
Operation ....................................................23
Outside Air Boot Installation.............................41
Outside Air...................................................11
Over-Firing the Stove .....................................23
Overnight Burn .............................................26
Paint (Touch-Up Paint) ...................................31
Paint Curing .................................................23
Rear Blower Installation ..................................40
Re-Loading the Stove.....................................26
Safety Label .................................................36
Safety Precautions ........................................4
Smell (from paint curing) .................................23
Smoke Enters Room (Troubleshooting)..............28
Sounds (Normal Operating Sounds) ..................26
Starting a Fire...............................................24
Stove Does Not Burn Long Enough...................26
Stove is Not Hot Enough (Troubleshooting) ........28
Table of Contents ..........................................3
Touch-Up Paint.............................................31
Troubleshooting (Operation) ............................28
Warranty Card ..............................................2
Warranty......................................................35
Wood..........................................................27
Yearly Maintenance .......................................3193508133

4 020509