Type 8922
Batch Controller
ME43, ME63

Software for dosing liquids

Operating instructions - SoftwareWe reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2024
Operating Instructions 2403/03_EUen_00815433 / Original DE

Batch Controller﻿Content
1

ABOUT THESE INSTRUCTIONS.............................................................................................................6
1.1

Validity of the instructions............................................................................................................6

1.2

Symbols.........................................................................................................................................6

1.3

Terms and abbreviations..............................................................................................................7

2

INTENDED USE.......................................................................................................................................83

GENERAL NOTES...................................................................................................................................8

4

5

6

7

3.1

Contact address............................................................................................................................8

3.2

Information online.........................................................................................................................8

PRODUCT DESCRIPTION.......................................................................................................................9
4.1

General description.......................................................................................................................9

4.2

Intended area of application.........................................................................................................9

4.3

Functions.......................................................................................................................................9BÜRKERT COMMUNICATOR PRINCIPLES.........................................................................................10
5.1

General........................................................................................................................................10

5.2

Connecting the device to the Bürkert Communicator..............................................................10

BATCH SOFTWARE ACTIVATION (ME43, ME63).................................................................................11
6.1

Input devices...............................................................................................................................11

6.2

Flow sensors...............................................................................................................................11

6.3

Output signals.............................................................................................................................11

6.4

Enable the batch function..........................................................................................................12

OBJECT OVERVIEW..............................................................................................................................13
7.1

Use the controller commands....................................................................................................13

7.2

Process control of the batch......................................................................................................14

7.3

Batch object description............................................................................................................15

7.4

7.3.1

Batch inputs................................................................................................................15

7.3.2

Batch outputs..............................................................................................................16

Batch controller integration into a PLC/process control system..............................................17
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﻿

7.5
8

9

10

Configuration examples..............................................................................................................17

VALVES AND THEIR FUNCTION...........................................................................................................18
8.1

Valve arrangements....................................................................................................................18

8.2

Description of the valve scenarios.............................................................................................19

BATCH MODE SEQUENCE DIAGRAM.................................................................................................21
9.1

Description of batch modes.......................................................................................................21

9.2

Automatic and Teach-In..............................................................................................................21

9.3

Automatic – first batch................................................................................................................23

9.4

Manual.........................................................................................................................................24

9.5

Troubleshooting..........................................................................................................................25

9.6

Pause behaviour.........................................................................................................................27

BATCH CONTROLLER CONFIGURATION............................................................................................28
10.1 Batch setup – run wizard............................................................................................................28
10.1.1

Valve scenario overview..............................................................................................29

10.1.2

Valve scenarios selection............................................................................................30

10.1.3

Configuration of scenario selected..............................................................................30

10.1.4

Flow measurement devices.........................................................................................32

10.1.5settings of the controller..............................................................................................33

10.1.6

Dosing valve with high flow.........................................................................................35

10.1.7

Dosing valve................................................................................................................38

10.1.8

Selection valves .........................................................................................................................................................................................40

10.1.9Drain valve...................................................................................................................44

10.1.10

Recipe configuration....................................................................................................46

10.1.11

Batch logging..............................................................................................................48

10.1.12Installed devices..........................................................................................................48

10.1.13

Batch controller re-configuration.................................................................................49

11

BATCH CONTROLLER UPDATE...........................................................................................................50

12

RESTORE OR BACKUP DEVICE CONFIGURATIONS..........................................................................52

13

BATCH LOGS.........................................................................................................................................54
13.1 Logging with and without memory card....................................................................................544

13.2 Parameter batch logging............................................................................................................55

EnglishBatch Controller﻿

13.3 Batch logging diagnostics..........................................................................................................57
13.4 Error messages...........................................................................................................................59
14

BATCH DIAGNOSTICS..........................................................................................................................60
14.1 Current batch..............................................................................................................................61
14.2 Previous batch............................................................................................................................62

15

BATCH PARAMETER.............................................................................................................................63
15.1 Recipe settings...........................................................................................................................64
15.1.1

Steps for recipe setup.................................................................................................65

15.1.2Current recipe..............................................................................................................67

15.2 Scenarios setting........................................................................................................................68
16

BATCH OPERATION..............................................................................................................................69
16.1 Operation via display..................................................................................................................69
16.2 Operated via the Communicator................................................................................................70
16.2.1

Parameters set.............................................................................................................70

16.2.2

Recipe selection..........................................................................................................70

17

BATCH MAINTENANCE........................................................................................................................71

18

LICENCE ACTIVATION..........................................................................................................................72

5

EnglishBatch Controller
About these instructions

1

ABOUT THESE INSTRUCTIONS

The instructions describe the basic operation of the batch controller. Store the instructions and keep themavailable for consultation, and forward them on to the next user.
Safety information.
You can find safety information and information about the use of communication devices or products in
the relevant operating instructions.
Failure to observe these instructions may result in hazardous situations.
▶ The operating instructions must be read and understood.

1.1

Validity of the instructions

These instructions are valid for the batch controller.

1.2

Symbols
DANGER!

Warns about a danger that will result in death or serious injuries.

WARNING!
Warns about a danger that may result in death or serious injuries.

CAUTION!
Warns about a danger that may result in mild or minor injuries.

ATTENTION!
Warns about material damage that may damage the product or system.
Indicates important additional information, tips and recommendations.

Refers to information in these operating instructions or in other documentation.
Designates instructions to avoid a danger.
Designates a procedure which you must carry out.
Designates a result.
Menu Symbol for software interface texts.

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EnglishBatch Controller
About these instructions

1.3

Terms and abbreviations

The terms and abbreviations in these instructions represent the following definitions.
Device/product Batch Controller Type 8922
büS

Bürkert system bus; a communication bus developed by Bürkert, based on the
CANopen protocol

EDIP

Efficient Device Integration Platform is a modular digital device platform developed by
Bürkert that enables intelligent networking of devices and industrial processes

The terms batch and dosing are used synonymously in these instructions.

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Intended use

2

INTENDED USE

The software has been designed for controlling and regulating liquid media, in combination with
Bürkert devices. Improper use of the batch controller may be hazardous to people, nearby equipment
and the environment.
▶ When using the device, observe the authorised data, operating conditions and usage conditions for the
relevant devices or products specified in the contract documents and in the operating instructions.
▶ Only use the software in connection with third-party devices and components that have been recommended and approved by Bürkert beforehand.
▶ Correct installation, and careful operation and maintenance, are essential to ensure safe and trouble-free
operation.
▶ Only use software as intended.

3

GENERAL NOTES

3.1

Contact address
Germany
Bürkert Fluid Control Systems
Sales Centre
Christian-Bürkert-Str. 13-17
D-74653 IngelfingenTel. +49 (0) 7940 - 10-91 111
Fax +49 (0) 7940 - 10-91 448
Email: info@burkert.com

International
You can find the contact addresses at country.burkert.com in the “Contact” menu.

3.2

Information online

Further product-related information at country.burkert.com

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Product description

4

PRODUCT DESCRIPTION

4.1

General description

The batch controller is exclusively configured using the Bürkert Communicator.
The batch controller is used to detect and calculate flow signals as well as other input and output signals.
For example, the input signal for starting, pausing and cancelling the process, and the quantity selection,
can be coupled via IO module, an EDIP display or a PLC.

4.2

Intended area of application

The “Batch Controller” software extension was specially developed for dosing liquids and is compatible with
the ME43 and ME63 gateways.
It is important to ensure that the ME43 or ME63 gateway has the required technical prerequisites and thecorresponding version of firmware so that the batch controller software extension can be used successfully,
see chapter “6 Batch software activation (ME43, ME63)”.
ME63
Only devices that have the following laser marking can use the specific software extension.

Fig. 1:

4.3

Laser marking ME63

Functions

ME4x output modules or valves with büS connection are required to control valves for exact dosing of thepredetermined quantities.
The calculation is based on a precise recording of the current flow and the totalling or recording of thequantity using büS-compatible sensors (FLOWave) or via IO module (Impulse). For example, dosing can be
performed in grams or kilograms if the FLOWave is used with active mass flow measurement.
It is possible to save max. 30 logs thanks to an update to the batch controller (see chapter “11 Batch Controller update”). Using a memory card makes it possible to increase the number of logs (see chapter “13Batch logs”).
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Bürkert Communicator principles

5BÜRKERT COMMUNICATOR PRINCIPLES

5.1

GeneralThe Bürkert Communicator software allows the comfortable configuration and monitoring of applicationspecific parameters.
When a device is connected to the Bürkert Communicator, it is displayed in the navigation area of the Communicator. Every device has a device menu, via which the device is configured.
The Bürkert Communicator can be downloaded free of charge from the Bürkert home page.
In addition to the Bürkert Communicator, the “USB büS interface set”, which is available as anaccessory, is also required.
The operating instructions for the basic functions of the software can be found on the Bürkert home
page: country.burkert.com → Type 8920.

5.2

Connecting the device to the Bürkert Communicator→ Install Bürkert Communicator on the PC.
→ Set the terminating resistor (on the büS stick, device or external terminating resistor).
→ Use the USB-büS-interface set to establish the connection between the device and the PC.
→ Start Bürkert Communicator.
→ In the menu bar, click the symbol

for Add interface.

→ Select the büS stick.
→ Click finish.
The connection between the device and Bürkert Communicator is established, the device is displayed in
the navigation area.

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Batch software activation (ME43, ME63)

6

BATCH SOFTWARE ACTIVATION (ME43, ME63)

The batch software is an integral part of the ME43 gateway software (from version A.9.2 onwards) andME63 gateway software (from version A.2.1 onwards). The software can be enabled via Bürkert Communicator (from version 6.2.3 onwards) at any time, even for test purposes.
The function on the device can only be used for one hour without a valid licence key. After this period, thefunction is disabled. The device must be restarted.
When a valid licence key is obtained, the function can be enabled via the Communicator for the device (seechapter “18 Licence activation”).
Before you start setting up and configuring the batch controller, it is important that you connect all
the required devices to the büS, pre-configured and supplied with power.

6.1

Input devices• ME61 Process Control Display (from version A.4.0)• PLC• DI module for gateway used (if necessary for connecting push-buttons)
For example, the Communicator itself can also be used as an input device for start-up.
Important
Only 1 input device can be used at any time.

6.2

Flow sensors• büS-capable flowmeter• Configured DI module for gateway used with connected flow sensor (e.g. Bürkert paddle wheel)

6.3

Output signals• Pre-configured valves that can be controlled via büS• Configured DO modules (to which valves are connected)
If all prerequisites have been fulfilled, all required devices are displayed in the Communicator(see “Fig. 2: Illustration of the connected devices”).

Fig. 2:Illustration of the connected devices
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EnglishBatch Controller
Batch software activation (ME43, ME63)

6.4

Enable the batch function

The batch function is part of the firmware on the ME43 and ME63 gateways. The batch function is enabled
and configured in Communicator via the device menu on the gateway.
→ Select gateway and click on “f(x) configuration”.
→ If f(x) function is still not displayed, select “New function f(x)” and then “Batch” (see “Fig. 3: f(x)configuration”).

Fig. 3:f(x) configuration→ The name of the f(x) function is preassigned with the designation “Batch”.
Assignment of a specific name allows for precise allocation and management of data, particularly ifseveral batches are present in the system.
→ Click continue.
→ Perform device restart.
→ Click finish.
Batch function enabled

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EnglishBatch Controller
Batch software activation (ME43, ME63)

Fig. 4:

Batch function enabled

7

OBJECT OVERVIEW

7.1

Use the controller commands

The batch controller can save up to 7 recipes. If the target volume is larger than 0, it will be shown on the
ME61 Display.
Controller commands:
Function

Batch
controlhex

Batch
controldecimal

Bit0
0x01
Start

Bit1
0x02
Pause

Bit2
0x04
Stop

Bit3
0x08
(Recipe bit 0)

Bit4
0x10
(Recipe bit 1)

Bit5
0x20
(Recipe bit 2)

Bit6
0x40
(not used)

Bit7
0x80
(not used)

Start/Resume
selected
recipe

0x01

1

1

0

0

0

0

0

x

x

Pause batch

0x02

2

x

1

0

x

x

x

x

x

Stop batch

0x04

4

x

x

1

x

x

x

x

x

Start recipe 1

0x09

9

1

0

0

1

0

0

x

x

Start recipe 2

0x11

17

1

0

0

0

1

0

x

x

Start recipe 3

0x19

25

1

0

0

1

1

0

x

x

Start recipe 4

0x21

33

1

0

0

0

0

1

x

x

Start recipe 5

0x29

41

1

0

0

1

0

1

x

x

Start recipe 6

0x31

49

1

0

0

0

1

1

x

x

Start recipe 7

0x39

57

1

0

0

1

1

1

x

x

x=reserved (=0)

13EnglishBatch Controller
Batch software activation (ME43, ME63)

7.2

Process control of the batch

Description of process automation/process control and the transitions
Start

Status:Ready
Batch counter = 0

Cancelpress

Status:Finished

Start
press

Start
press

Cancelpress

Cancelpress

Status:Errorinterruption

Status:
Error

Batch
finished

Error duringbatch

Resumption

Error:
No
flow,
timeout

Status:Cancelled

Start
press

Status: running

Fig. 5:Cancelpress

Cancel
press
Pause
press
Start
press

Status:StoppedDescription of process automation/process control and the transitions

Status
Initialisation
Ready
Running
Stopped
Error
Interrupted

Cancelled
Finished

Description
Initial state of process automation/process control andthe transition to standby as soon as all producers have been found and f(x) is
running.
Batch controller normal state
Indication that no errors have occurred. Dosing can be initiated.
Dosing process active.
Dosing process paused by user.
Dosing process can be resumed.
Serious error during the dosing process.
Dosing process cannot be continued(f(x) General Error, Invalid Parameter, Backflow, Unexpected Flow).
Dosing process interrupted by error (Producer not found, no flow, timeout
during dosing).
Remedy error.
Dosing process can be resumed with the start command.
Dosing process cancelled by user.
Dosing process can be resumed.
Dosing process completed.
All valves closed.

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Batch software activation (ME43, ME63)

7.3

Batch object description

7.3.1

Batch inputs

Object 0x254X Batch control
Sub-index
0x01

Name
Batch control

Data type
Unsigned8

Default
Read

AccessWrite

PDO
mappable

x

x

x

0

A recipe can be selected, the dosing process started, paused/resumed and stopped via “Batch control”.
Batch control
Bit 0

Bit 1

Bit 2

Bit 3

Bit 4

Start

Pause

Stop

Recipe bit 0

Recipe bit 1 Recipe bit 2

Bit 5

Bit 6

Bit 7

Not usedNot used

Read

Write

PDO
mappable

x

x

x

Read

Write

PDO
mappablex

x

x

ImportantDetailed information at: chapter “7.1 Use the controller commands”
Object 0x254X Flow
Sub-index
0x01

Name
Flow

Data type
Real32

Default

Access0

Flow rate value in l/min or kg/min (depending on the sensor).
Object 0x254X Target quantity manual
Sub-index
0x01

Name
Target quantity
manualData type
Real32

Default

Access0

For a manual recipe (freely chosen target quantities), the previously saved value will be overwritten by thisvalue.
This value/(the unit) is transferred in litres or kg (depending on the sensor).

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Batch software activation (ME43, ME63)

7.3.2

Batch outputs

Object 0x250X NAMUR Status
Sub-index

Name

Data type

Default

AccessRead

0x01

NAMUR status

Unsigned8

0

Write

x

PDO
mappablex

NAMUR status
0 – Diagnostics active

3 – Out of specification

1 – Error diagnostics active

4 – Function check

2 – Maintenance required

5 – Fault or error

Object 0x250X Valve output
Sub-index

Name

Data type

Default

AccessRead

0x01

Valve output

Unsigned8

0

Write

x

PDO
mappablex

Output for controlling all on/off valves (control depends on configuration in the wizard and connectedvalves).
Object 0x250X Totaliser
Sub-index

Name

Data type

Default

AccessRead

0x01

Totaliser

Real32

0

Write

x

PDO
mappablex

Totaliser of the current dosing process in l or kg (depending on the sensor).
Object 0x250X Batch state
Sub-index

Name

Data type

Default

AccessRead

0x01

Batch state

Unsigned8

0

Write

x

PDO
mappablex

Status of current dosing process
Batch state
0 – Initialisation

4 – Error

1 – Ready5 – Interrupted

2 – Running

6 – Cancelled

3 – Stopped

7 – Finished

ImportantDetailed information at: chapter “7.2 Process control of the batch”
Object 0x250X Batch error state
Sub-index

Name

Data type

Default

AccessRead

0x01

Batch error state

Unsigned8

16

English

0

x

Write

PDO
mappablex

Batch Controller
Batch software activation (ME43, ME63)

Batch error state
Bit 0

Bit 1

Bit 2

Bit 3

Bit 4

Generalerror

Producernot found

Dosing Recipe
No flow
timeout parameter invalid

Bit 5

Bit 6

Bit 7

Reverse flow

Unexpectedflow

Not used

Object 0x250X Proportional valve 1
Sub-index

Name

Data type

Default

AccessRead

0x01

Proportional valve 1

Real32

0

Write

PDO
mappablexx

Output for controlling proportional valve 1 (actuating variable [0–100%] can be set via this object)
Object 0x250X Proportional valve 2
Sub-index

Name

Data type

Default

AccessRead

0x01

Proportional valve 2

Real32

0

Write

PDO
mappablexx

Output for controlling proportional valve 2 (actuating variable [0–100%] can be set via this object)
Object 0x250X Proportional valve 3
Sub-index

Name

Data type

Default

AccessRead

0x01

Proportional valve 3

Real32

0

Write

PDO
mappablexx

Output for controlling proportional valve 3 (actuating variable [0–100%] can be set via this object)

7.4

Batch controller integration into a PLC/processcontrol system

Observe sequence:→ Create gateway configuration or download from the website.
Note: The current gateway configuration will be overwritten when importing the batch gateway
configuration.
→ Run batch wizard. Select inputs and outputs required.
→ Manually map further optional batch objects.

7.5

Configuration examples

ExamplePredefined recipe

Manual recipe

Task

Start recipe 3.

Set individual dosing quantity and initiate
dosing process.

Precondition

Recipe 3 is configured.

Batch setup has been successfullycompleted.

Batch setup has been successfullycompleted.
Procedure

Result→ Set batch control 0x19
(0b00011001).
Dosing started using recipe 3.

→ Enter desired target quantity in“TargetQuantityManual”.
→ Set batch control 0x39 (0b00111001).
Dosing started using manual recipe.
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Valves and their function

8

VALVES AND THEIR FUNCTION

8.1

Valve arrangements

Overview of valve arrangements (called scenarios below) supported by the batch controller.

Fig. 6:

Overview of possible scenarios

Depending on the application, the valves can be connected via a DO extension module or a büS network.
The wizard helps make setup easier (see chapter “10.1 Batch setup – run wizard”)
The following section describes the valve arrangements for the batch applications being considered andhow they work.
• x = valve available• - = valve not available
Valve
scenarios
1
2
3
4
5
6
7
8
9
10

Dosing valves
Dosing valve
Dosing valve withhigh flow
x
x
x
x
x
x
x
x
x

Selection valves 1)
Drain valve
Medium valve 1 Medium valve 2
x
x2)
x3)
x
x
x

x3)
x
x
-

x
x
-

With valve scenarios 6 and 10 it is possible to use 1 proportional valve, e.g. an electromotive valve, andconfigure it accordingly instead of 2 on/off valves for a large or a small flow.

1)
2)
3)

Medium selection
Robolux
Selection valve = dosing valve

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Valves and their function

8.2

Description of the valve scenarios

Scenario Description
1
The dosing valve is installed after the flow
sensor.

Figure

The flow sensor is permanently filled withmedium.

2

The dosing valve is installed before the flow
sensor.
The flow sensor is permanently filled withmedium.

3

The line with the flow sensor is filled via themedium valve 1.
The dosing valve is installed after the flow
sensor.

4

The dosing valve is installed before the flow
sensor.
The flow sensor is permanently filled withmedium until the drain valve is opened.

5

This scenario is tailored to suit Robolux valves. If no dosing occurs, the medium valve 1 isopened so that the flow sensor permanently
has medium flowing through.

4)

During dosing, the medium valve 1 is closed
and the dosing valve opened.

4)

The valve programme is based on the patented Robolux technology, wherein the diaphragm actuates two crossbars.
With this concept, dead spaces are avoided and the flow volume is reduced.

English19

Batch Controller
Valves and their function

6

Dosing valve and dosing valve with high flow
are valves with different nominal diameters
or openings. Both are installed after the flow
sensor.
This scenario can also be performed with asingle proportional valve.

7

Medium valve 1 and medium valve 2 are thedosing and selection valves. Both are installed
before the flow sensor.
An in-house recipe/dosing quantity is required
for each medium.

8

Medium valve 1 and medium valve 2 areselection valves. Both are installed before theflow sensor.
The dosing valve is installed after the flow
sensor.

9

Medium valve 1 and medium valve 2 are thedosing and selection valves. Both are installed
before the flow sensor. An in-house recipe/
dosing quantity is required for each medium.
The flow sensor is permanently filled withmedium until the drain valve is opened.

10

Dosing valve and dosing valve with high flow
are valves with different nominal diameters
or openings. Both are installed after the flow
sensor.
By closing medium valve 1 and opening thedosing valve with low flow, or the dosing
valve with high flow, the line can be drained
via the dosing valve, including the flow sensor.

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Batch mode sequence diagram

9

BATCH MODE SEQUENCE DIAGRAM

9.1

Description of batch modes

Mode
Automatic

Description
In this mode, the batch controller automatically corrects the dosed volume, starting with thefirst batch. Dosing is briefly interrupted during initial dosing for this purpose (first batch), thenthe overrun volume is automatically calculated and taken into consideration with all further
dosing. It is also possible in this mode to configure a manual correction volume. This enablesconsistent deviations to be corrected (see chapter “9.3 Automatic – first batch”)
In this mode, automatic correction of the measured flow volume does not take place.
Only the manually set correction quantity is taken into consideration. This mode is mainly
advisable when the system conditions (pressure, flow) remain constant and the overrun
volume is known, or when the dosing time is too short and the automatic corrections
therefore cannot be made (see chapter “9.2 Automatic and Teach-In”)
Regardless of the recipe used in this operation mode, all valves that are required for dosing
are manually opened as soon as the start command is received (e.g. the “Start” key isbriefly pressed on the display). The valves are closed again when the stop command isreceived (e.g. via the display). The system can be cleaned, tested or dosed “by hand” inthis mode. The volume that is part of the recipe and the dosing time limit are not taken into
account (see chapter “9.4 Manual”)

Teach-In

ManualNext
batch possible

End of thebatch

Stop dosing

Start Batch

Stop the highflow rate

Automatic and Teach-In

Start Signal

9.2

Target quantity
High flowrate

2

DosingMedium 1

3

1

Medium 2
Draining

4

Flow
Fig. 7:

Sequence diagram – Automatic and Teach-In→ Start batch.
If a medium valve is present:

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EnglishBatch Controller
Batch mode sequence diagram• Selected medium valve (medium valve 1 or medium valve 2) opens.
• After the delay in selecting the medium (medium selection delay), the dosing valves are opened (1).
The medium valve has different functions, depending on the scenario• Scenario 3, 8, 10:
Valve is exclusively used for selecting the medium (pure closing/opening function).
• Scenario 2, 4, 7, 9:
Medium valve is used for dosing.
If no medium valve is available, the dosing valves are opened directly and the flow rises to the
maximum value.
If a dosing valve with high flows is available:• User defines a volume which should only be dosed by the dosing valve at the end.
• If the quantity from which only the dosing valve should be used is reached in the totaliser, the dosing
valve with high flow (target quantity – residual volume for dosing valve) (2) is closed.
Only applies to Automatic mode
If the target quantity – excluding the automatically set correction volume – is reached, the dosing valve isclosed (3). If a manual correction volume is configured, this is also taken into account.
Only applies to Teach-In mode
Only the manual correction volume is used, automatic correction does not take place. After the flow has
been reset to 0, the medium valve is closed.
If a drain valve is available:• The drain valve can be opened for a certain time after the batch has been completed. (“Draining” parameter in the recipe) (4)• If the drain valve is closed then the batch procedure is ended.
• A new batch procedure can then be started.

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Batch mode sequence diagram

High flow
rateTarget quantity

Nextbatch possible

End of thebatch

Stop dosing

Stop the high flow rate

ResumeStop dosing

Start Batch

Stop the high flow rate

Automatic – first batch

Start Signal

9.3

Target quantity

DosingMedium 1
Medium 2
Draining
Flow
Fig. 8:

Sequence diagram – first batch

There is an option to perform a “first batch” in “Automatic” batch mode. This is performed when the automatic
correction volume has a value of 0 (when the system starts for the first time, can be reset via Communicator).
Essentially, this functions like a “normal batch”. The difference is that the “first batch” temporarily closes thedosing valves at half of the target volume. The correction volume is not known during initial start-up. The
correction volume can be determined and used by closing at half of the target quantity. This makes the first
dosing process more accurate.
The dosing valve with high flow is closed before the dosing valve in this process.
The automatic correction volume can be calculated by closing, if there is none available.

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Batch mode sequence diagram

High flowrate

End of thebatch

Manual

Start
Batch

9.4

DosingMedium 1
Medium 2
Draining
Flow
Fig. 9:Sequence diagram – manual

The medium valve (medium valve 1 or medium valve 2) is selected via the current recipe.
At the start of the batch, all valves, the dosing valve with high flow and the dosing valve are opened
directly and the totaliser totals the flow.
All valves are closed with the next control signal and the batch is finished.

24

EnglishBatch Controller
Batch mode sequence diagram

Flow error
detected

End of thebatch

End diagnostics
DosingEnd diagnostics
High flowrate

Start diagnostics

Troubleshooting

Start Batch

9.5

1
2

3

Dosing valve withhigh flow ON
Fig. 10:

4

5

Dosing valve
ON

Sequence diagram – troubleshooting

Error name

Description

General error

f(x)/f(x) licence error

Producer not foundConnected device is no longer in büS network

Dosing time limit

Maximum valve opening duration
Knowledge of the flow and target quantity can be used to estimate
how long a maximum dosing period should last. If the dosing time isexceeded, an error occurs and the valves are closed.

Invalid recipe parameter

Target quantity = 0
Dosing time limit = 0
Target quantity and dosing time limit = 0

No flow

System detects that no medium is flowing

Reverse flow direction

System detects that the medium is flowing in the wrong direction

Unexpected flow

After closure of the valves, the flow does not fall back to 0

25

EnglishBatch Controller
Batch mode sequence diagram

Section 1
A maximum valve opening time is configured via “Dosing time limit” . If the target quantity is not reachedwithin this time, all valves are closed after the period has ended and the error message “Dosing time limit”
displayed.
Section 2
Diagnostics start after• the “start fill level diagnostics” (default value: 10%) of the target quantity or• the “flow validation time” (default value: 10 s)
has been reached. Both limits can be set specifically for the application in the scenario settings.
Start fill level diagnostics
The fill level diagnostics starts after a stable flow rate has been established during the batchprocess.
The value is set in per cent depending on the volume to be dosed.
Assuming a dosing volume of one litre, the flow rate is stable after 100 ml (depending on the application). In this case, the controller is set to 10 %. The more that is filled, the smaller the proportion to
be adjusted.
Flow validation time
If after the flow validation time:• no flow or• Flow in the opposite direction
is measured, the batch process is cancelled and an error is output.
Section 3
At the “Start Diagnosis” time, the system inspects the current flow and can therefore detect the No flow or
Reverse flow direction errors. The following diagnostic calculations are made during the dosing process:• Determination of the minimum and maximum flow
• Inspection whether the target quantity can be reached with the current flow
• Automatically determined correction volume adjusted depending on the flow
Section 4
When using a dosing valve with high flow then the diagnostics is ended upon closure of the dosing valve
with high flow. If only one valve is used for the dosing, the diagnostics are finished when this valve closes.
Section 5
If the flow does not drop back down to 0 after the valves close, the error Unexpected flow is recognised
and displayed after 10 seconds at the earliest.

26

EnglishBatch Controller
Batch mode sequence diagram

High flow
rate

Next
batch possible

End draining

Start draining

Stop dosing

Stop the high flow rate

ResumePause

ResumePause

Start Batch

Pause behaviour

Start Signal

9.6

Target quantity

DosingMedium 1
Medium 2
Draining
Flow
Fig. 11:

Sequence diagram – pause behaviour

The pause behaviour in “Automatic” or “Teach-In” mode is identical. During a pause, both dosing valves areclosed, while the medium valves remain open.
During a dosing process, dosing can be paused repeatedly and then restarted.
Pauses may be necessary when initial dosing takes several minutes and the ongoing process must be
interrupted.
The following sequence steps of the dosing processes are not affected by this and run like a “normal dosing
process”.

27

EnglishBatch Controller
Batch controller configuration

10

BATCH CONTROLLER CONFIGURATION

10.1

Batch setup – run wizard

Fig. 12:

Parameters→ Select the batch to be configured (in this example, “Test 1”).
→ Start the wizard by clicking on Batch setup.
The wizard for performing the batch setup is described precisely below.
An example project with the following Bürkert devices is used for visualisation purposes, and forbetter understanding:• Type ME44 – I/O module• Type ME64 – I/O module• Type 8652 – AirLINE• Type 8653 – AirLINE Field• Type 8605 - PWM control electronics for electromagnetic proportional valves• Type 8098 – FLOWave SAW flowmeter• Type ME43 – fieldbus gateway• Type ME61 – EDIP process control display
28

EnglishBatch Controller
Batch controller configuration

10.1.1

Fig. 13:

Valve scenario overview

Wizard overview page

The wizard provides support with the setup of the batch controller and the configuration of individual
devices:• Valve scenario selection• Scenario-specific parameter• Valve selection or output definition• Controller configuration• Display configuration (optional)
Prerequisite• The flow sensor, as well as all valves and IO modules required for the application have been correctly connected regarding the electrics (büS (termination), supply (24 V, compressed air)) andconnected to each other.
• Flowmeters used must be installed and calibrated correctly.
• Controller must be configured and integrated correctly.
The Communicator must display all devices connected via büS in the overview. When selecting thedevice in the Communicator, its status LED should start flashing.
29

EnglishBatch Controller
Batch controller configuration

10.1.2

Fig. 14:10.1.3

Valve scenarios selection

Scenario selection – example of scenario 10

Configuration of scenario selected

Depending on the scenario selected, the following is displayed on page 3 of the wizard:

1

2

3
4

30

Fig. 15:

Configuration of scenarios 1, 2, 4, 6

EnglishBatch Controller
Batch controller configuration

1

2

3
4

5

Fig. 16:

Configuration of scenarios 3, 5, 7, 8, 9, 10

No. Designation
1
Batch mode
2

3

4

5

Start fill level diagnostics
Only for batch mode:“Automatic” and “Teach-In”
Flow validation time
Only for batch mode:“Automatic” and “Teach-In”
Overrun correction mode
Only for batch mode:“Automatic”

Medium selection delay
Only for batch mode:“Automatic” and “Teach-In”

Description
Scenario
Batch mode selection: “Automatic”, “Teach-In”
Allor “Manual” (see chapter “9.1 Description ofbatch modes”)
Fill level when the flow diagnostics start (see All
chapter “9.5 Troubleshooting”)
Time when the flow is tested after the valves
open (see chapter “9.5 Troubleshooting”)

All

Mode for overrun correction• “Previous batch correction”
Adjustment while taking the last batch into
consideration• “Previous batch correction with flow
monitoring”
Dynamic adjustment while taking the lastbatch and the current flow into considerationAll

Determines the delay from the opening of the3, 5, 7, 8, 9, 10
medium selection valve to the start of the dosing
process.
The delay to be set depends on the medium,pressure, line length, nominal diameter andwhether the line is full or empty.

English31

Batch Controller
Batch controller configuration

10.1.4

Flow measurement devices

1
2
3

1
2
3

1
2

Fig. 17:

Flow measurement devices (flow measurement settings)

No. Designation
1
List of flow meters

32

2Type of flow

3

Channel number

Description
Selection between different flow measurement
devices must be madeVolume flow
Mass flow
Only with supported Type 8098 FLOWave
Channel number must be selected in a dropdown menu Is only displayed when the device
possesses multiple channels

EnglishScenario
All
All

All

Batch Controller
Batch controller configuration

10.1.5settings of the controller

Note for Type ME61 – EDIP process control display
Existing screens on the display are deleted.
Device restart required in order to apply changes.
Note for DI devices
Channels on the input control device must be configured in digital input mode and arranged withkeys in the following sequence:• 0: Start• 1: Pause• 2: Stop

1

1

2
3

2
5
6

4

1

1

2

2
7

Fig. 18:

Controller settings

33

EnglishBatch Controller
Batch controller configuration

No. Designation

Description

Scenario1

Input control device selection (to control batch process).

All

Type of controller

Option EDIP miscellaneous:
All EDIP devices that are connected to the büS are
displayed.
2

List of controllers

Selection of devices found on büS and possible devices.

All

3

List of inputs(Only for ME43 and ME63)

The possible inputs are displayed here.
(This point is displayed or hidden, depending on the previous selection.)All

4

Cyclical value of gateway
(PLC)

OFF:
Internal batch controller recipes are used.

All

ON:
Upstream controller recipes are used.
5

Flow unit on the display(Only for ME61)

Flow unit must be selected.

Volume flow

l/min

All

m3/minUSgal/
minft3/min
Mass flow

kg/minlb/min6

Totaliser unit on the display Totaliser unit must be(Only for ME61)
selected.

Volume flow

All

m3

When using the display, it
is automatically configured
by clicking on Continue,
and the batch dashboard is
prepared.
The wizard continues configuration after the display
restart.

l
ml
USgal
ft3
fl.oz.

Mass flow

kg
g
oz
lb

7

8-bit input selection(Only for ME64)

8-bit input Ch1–8
8-bit input Ch9–16

34

EnglishAll

Batch Controller
Batch controller configuration

10.1.6

Dosing valve with high flow

1
2

1
2

3
4

3
6
5

5

1
2

1
2

3
5

3
5
7
8

35

EnglishBatch Controller
Batch controller configuration

1
2

1
2

3
5

3

Fig. 19:

Selection and configuration of the dosing valve with high flow

No. Designation

Description

Scenario1

On/off valve

6, 10Valve type

Inverted on/off valve
Proportional valve
Not for Type 8652/8653
2

Device typeType of the device to which the valves areconnected

6, 10Option EDIP miscellaneous:
All EDIP devices that are connected to the büS
are displayed.
3

List of devices

Devices that are connected to the büS networkand meet the “Device type” selection criterion

6, 10

4

List of outputs

Select correct output

6, 10

5

Channel number

Channel number must be selected in a dropdown menu

6, 10

6

Valve inlet number

Drop-down menu for valve selection (valve 1–6).

6, 10

Only for Type 8652.
736Opening

Setting the flow rate.
Only possible if “valve type” Proportional valve
has been selected

English6, 10

Batch Controller
Batch controller configuration

8

Use the same valve also as OFF ( dosing valve with high flow ≠ dosing
a dosing valve
valve).

6, 10

Selection criteria of dosing valve with high flow
and dosing valve can be individually adjusted.
ON ( dosing valve with high flow = dosing
valve).
Selection criteria of dosing valve with high flow
are assumed for the dosing valve.
Opening must be set individually.

37

EnglishBatch Controller
Batch controller configuration

10.1.7

Dosing valve

1
2

1
2

3
6
5

3
4
5

1
2

1
2

3
5
7

3
5

Fig. 20:

Dosing valve selection and configuration – example of scenario 10

38

EnglishBatch Controller
Batch controller configuration

No. Designation

Description

Scenario1

On/off valve

1, 2, 3, 4, 5, 6, 8, 10

Valve type

Inverted on/off valve
Proportional valve
Not for Type 8652/8653
2

Device typeType of the device to which the valves areconnected

1, 2, 3, 4, 5, 6, 8, 10

3

List of devices

Devices that are connected to the büS networkand meet the “Device type” selection criterion

1, 2, 3, 4, 5, 6, 8, 10

4

List of outputs

Select correct output

1, 2, 3, 4, 5, 6, 8, 10

5Channel number

Channel number must be selected in a dropdown menu

1, 2, 3, 4, 5, 6, 8, 10

6Valve inlet number

Drop-down menu for valve selection (valve 1–6)

1, 2, 3, 4, 5, 6, 8, 10

Only for Type 8652/8653
7

Opening

Setting the flow rate

1, 2, 3, 4, 5, 6, 8, 10

Only possible if “valve type” Proportional valve
has been selected

39

EnglishBatch Controller
Batch controller configuration

10.1.8

Selection valves

Medium valve 1

1
2

1
2

3
4
5

3
6
5

1
2

1
2

3
5
7

3
5

40

EnglishBatch Controller
Batch controller configuration

1
2
3

Fig. 21:

Medium valve 1 selection and configuration

No.

Designation

1

Valve type

Description

Scenario

On/off valve

3, 5, 7, 8, 9, 10

Inverted on/off valve
Proportional valve
Not for Type 8652/8653
2

Device typeType of the device to which the valves areconnected

3, 5, 7, 8, 9, 10

3

List of devices

Devices that are connected to the büS networkand meet the “Device type” selection criterion

3, 5, 7, 8, 9, 10

4

List of outputs

Select correct output

3, 5, 7, 8, 9, 10

5Channel number

Channel number must be selected in a dropdown menu

3, 5, 7, 8, 9, 10

6Valve inlet number

Drop-down menu for valve selection (valve 1–6).

3, 5, 7, 8, 9, 10

Only for Type 8652/8653
7

Opening

Setting the flow rate.

3, 5, 7, 8, 9, 10

Only possible if “valve type” Proportional valve
has been selected

41

EnglishBatch Controller
Batch controller configuration

Medium valve 2

1
2

1
2

3
4

3
6
5

5

1
2

1
2

3
5
7

3
5

42

EnglishBatch Controller
Batch controller configuration

1
2

1
2

3
5

3

Fig. 22:

Medium valve 2 selection and configuration

No.

Designation

Description

Scenario

1

Valve type

On/off valve

7, 8, 9Inverted on/off valve
Proportional valve
Not for Type 8652/8653
2

Device typeType of the device to which the valves areconnected

7, 8, 93

List of devices

Devices that are connected to the büS networkand meet the “Device type” selection criterion

7, 8, 94

List of outputs

Select correct output

7, 8, 95

Channel number

Channel number must be selected in a dropdown menu

7, 8, 96

Valve inlet number

Drop-down menu for valve selection (valve 1–6).

7, 8, 9Only for Type 8652/8653
7

Opening

Setting the flow rate.

7, 8, 9Only possible if “valve type” Proportional valve
has been selected

43

EnglishBatch Controller
Batch controller configuration

10.1.9Drain valve

1
2

1
2

3
4

3
6
5

5

1
2

1
2

3
5
7

3
5

44

EnglishBatch Controller
Batch controller configuration

1
2
3

Fig. 23:

Drain valve

No. Designation
1

Valve type

Description

Scenario

On/off valve

4, 9Inverted on/off valve
Proportional valve
Not for Type 8652/8653
2

Device typeType of the device to which the valves areconnected

4, 93

List of devices

Devices that are connected to the büS networkand meet the “Device type” selection criterion

4, 9

4

List of outputs

Select correct output

4, 9

5

Channel number

Channel number must be selected in a dropdown menu

4, 9

6

Valve inlet number

Drop-down menu for valve selection (valve 1–6).

4, 9

Only for Type 8652.
7

Opening

Setting the flow rate.

4, 9

Only possible if “valve type” Proportional valve
has been selected

45

EnglishBatch Controller
Batch controller configuration

10.1.10

Recipe configuration

1
2
3
4
5
6
7
8

1
2
4
6
7
8
9

46

Fig. 24:

Recipe configuration

EnglishBatch Controller
Batch controller configuration

No. Designation
Recipe1

Description
Scenario
A maximum of 7 recipes are available. The indi- Allvidual settings can be adjusted here for each
recipe.

2

Name

3

Type

If the ME61 is being used, the recipe can be hidden
by entering the quantity 0.
Freely selectable name for the recipe (this isAlldisplayed in the process control display).
Recipe type:
Only for 4 and 9

4

Target quantity

A choice can be made between “Batch”, “Drainage”
or “Batch with draining” at this point.
Target quantity of recipe.
All

5

Only for Type: “Batch” or“Batch with drainage” “Medium valve number

6

Only for Type: “Batch” or“Batch with draining”
Dosing time limit
Only for Type: “Batch” or“Batch with draining”

7

Manual overrun correction
Only for Type: “Batch” or“Batch with draining”

8

9

Draining time

The medium valve is selected here, depending on Only for 7, 8 and 9
the scenario.
Safety parameters (maximum dosing time forthe recipe):All

Knowledge of the flow and target quantity
can be used to estimate how long a maximum
dosing period should last. If the dosing time isexceeded, an error occurs and the valves areclosed.
The batch controller possesses an automaticAlland constant correction function. It may benecessary to enter a manual correction quantity
in certain cases. This is then always automatically included in the calculation.
Opening time of drain valve after end of batch Only for 4, 9 and 10
dosing.

Only for type: “Drain” or“Batch with draining”
Residual quantity in dosing Residual quantity to be dosed with the dosing Only for 6 and 10
valve.
valve

47

EnglishBatch Controller
Batch controller configuration

10.1.11

Fig. 25:

Batch logging

Setting batch logging in the wizard

Batch logging is limited to 30 logs as a standard. For information on increasing the number of saved logs,
see “13 Batch logs”.

10.1.12Fig. 26:

Installed devices

Example representation of all devices configured by the wizard

To end the wizard, all devices required and configured for the batch are automatically restarted.
The restart is performed by clicking on Finish.
48

EnglishBatch Controller
Batch controller configuration

10.1.13

Batch controller re-configuration→ Open büS map. and select the Network configuration tab at this point (see “Fig. 27: Network
configuration”).
Input side
If the wizard is restarted again after an initial successful configuration and the devices are reconfigured, theinputs of the batch controller (red) are reconnected.
Connections (mappings) that are no longer present are deleted.
Output side
Automatic updates do not occur on the output side (green).
Available mappings remain
Delete mapping manually if necessary.
→ Click the connection that should be deleted.
→ Delete selected connection:• Apply change or• discard change
12Fig. 27:

No.
1
2

Network configuration

Designation
Connection
Delete selected connection

Description
Click a connection to select it.
The selected connection can be individually deleted.
49

EnglishBatch Controller
Batch Controller update

11

BATCH CONTROLLER UPDATEATTENTION!
Device damage due to faulty firmware update
If the firmware update is not completed successfully, the device may not be operational.
During the firmware update▶ do not switch the device off.
▶ do not disconnect from the power source.
▶ do not operate the device.
▶ contact Bürkert service in case of error.
As the Batch Controller is a component of the gateway firmware in question, it is updated via this firmware.
Not every gateway firmware update automatically adds new features (or bug fixes) to the Batch Controller.
The gateway restarts after an update to the gateway firmware via the Communicator. If the new featurescontained in the firmware are needed for the Batch Controller, it must be reinstalled.
Update sequence→ Right-click on gateway.
→ “Print all parameters in PDF...”.
→ Create PDF report for gateway. All relevant settings and information are displayed and saved as a PDF
file.

Fig. 28:

Generate Batch Controller report50

EnglishBatch Controller
Batch Controller update→ Click f(x) configuration.
→ Delete Batch Controller via “x” (1) and confirm device restart (2) (see“Fig. 29: Delete Batch Controller andrestart device”).

1

2

Fig. 29:

Delete Batch Controller and restart device→ The Batch Controller can then be added again.
→ If a licence was available, the newly initialised Batch Controller is automatically licensed again and canoperated permanently (see chapter “6.4 Enable the batch function”).

Fig. 30:

Add Batch Controller→ The wizard (see “10.1 Batch setup – run wizard”) can then be executed using the PDF report created. All
scenario and recipe settings can be found in the report created.

51

EnglishBatch Controller
Restore or backup device configurations

12
SymbolRESTORE OR BACKUP DEVICECONFIGURATIONS
MenuCommand/description

Restore or backup device/device
configurations

Device configurations can be exported,
imported, copied or overwritten.

In the menu bar:
→ Click on interface büS-Offline.
→ Click on Communication.
→ Save system configuration.
In context menu:→ Click on interface büS-Offline.
→
click.
→ Save system configuration.
Or:→ Right-click on büS-Offline .
→ Save system configuration.

Fig. 31:

Context menu device or product→ Click Backup and restore device configurations.
A wizard will appear.

52→ Select function:- Restore
Export device configuration- Backup
Import device configuration- CloneCopy device configuration- Overwrite
Overwrite device configuration

EnglishBatch Controller
Restore or backup device configurations

Function

Description

RestoreExport device configuration.

A wizard will appear:

Saves the device configuration in a
file.

→ Select storage location and designation forthe device configuration.

→ Save.
→ Ok.
 The device configuration is saved in a file.
Note: the file type is “Device Backup File(*.load)”.
BackupImport device configuration.

A wizard will appear:

Imports the device configurationfrom a file into the device or product.

→ Select storage location and device

Note: the identification number
and serial number of the device or
product must match in the device
configuration.

→ Open.

configuration.

→ Select values.
→ Ok.
 The device configuration is imported into
the device or product.
Note: the file type is “Device Backup File(*.load)”.

Clone

Copy device configuration.

A wizard will appear:

Imports the device configurationfrom a file into the device or product.

→ Select storage location and device
configuration.

Note: the identification number of the → Open.
device or product must match in the→ Enter the data via the keyboard:device configuration.
The user can input name, location anddescription of the device or product here.
Or:
Data of restored file:
Name, location and description are copied
over from the file.

→ Select values.
→ Ok.
 The device configuration is imported into
the device or product.
Overwrite

Overwrite device configuration.

A wizard will appear:

Imports the device configurationfrom a file into the device or product.

→ Request password from service.

Note: the data is imported
unchecked.
Table 1:

Restore or backup device configuration.

53

EnglishBatch Controller
Batch logs

13

BATCH LOGS

The batch controller has a logging function that can be used to log certain parameters of a dosing process.
This includes:• Date and time of dosing• Associated recipe names and target quantity• Dosing amount• Average dosing amount• Maximum and minimum flow rate
• Standard deviation• Variance• Batch status and possible error messages
These logs can be helpful, for example, when searching for errors and during optimisation.
Logging can take place in the memory of the device or on the memory card if this is available in thedevice. A restart is necessary after inserting the memory card.

13.1

Logging with and without memory card
Gateway without memory card

Gateway with memory card

Language

Set interface language of the
Bürkert Communicator

EnglishDate and time

ME435): local PC time

ME43: UTC

ME63 : elapsed time

ME63: elapsed time

File name

BatchLog_2023-10-24-11-47-02.
csv (example)

BatchLog.csv

Logs

max. 30 logs
(Only the logs in the device’s
memory can be read out)

dependent on the memory capacity

Reading out the log
data

CSV export (see chapter “13.3Batch logging diagnostics”)

via card reader

6)

Memory card
• Article number: 774087• Type: KT01

5)
6)

The ME43 has a real-time clock, so the time and date are logged for each entry.
The ME63 does not have a real-time clock, so the entries in the log refer to the elapsed time since the device wasstarted.

54

EnglishBatch Controller
Batch logs

13.2

Fig. 32:

Parameter batch logging

Parameter batch logging

55

EnglishBatch Controller
Batch logs

1
2Fig. 33:

Batch logging settings

No. Designation

Description

1

Off

Up to 30 batch logs are saved on the Bürkert
Communicator.

On

Enables over 30 batch logs to be saved on one
memory card.

2

Logging on memory card

The separator (semicolon or comma) is selected for
a CSV file depending on regional conventions andsoftware requirements, and to ensure consistent dataprocessing.

CSV separator→ Click “Log on memory card”.
→ Set selection to “On”.
→ Select separator.
→ Restart the device

56

EnglishBatch Controller
Batch logs

13.3

Batch logging diagnostics

The Diagnostics tab shows where the logged data is saved and how it is separated from each other.

1
2
3

Fig. 34:

Batch logging diagnostics

No.

Designation

Description

1

Logging on memory card

See chapter“13.2 Parameter batch logging”

2

CSV separator

See chapter“13.2 Parameter batch logging”

3

Batch logging display

Display area for logs from the last dosing process executed. Batch logging can be saved in an Excel file via
a CSV export. To do this, the Bürkert Communicator
must be connected to a PC.

57

EnglishBatch Controller
Batch logs

Batch logging display
1

2

Fig. 35:

58

3

4

5

7

8

9 10 11 12

13

Example of batch logging display

No.
1
2
3
4
5
6
7

Designation
Date and time
Dosing meter
Recipe name
Target quantity
Dosing amount
Overrun correction
Maximum flow

8

Minimum flow

910

Average of dosed quantities
Variance of dosed quantities

11Standard deviation of dosed
quantities
Batch state
Batch – error state

12
13

6

Description
Time and date of dosing process
Number of completed dosing practises
Name of recipe selected for the dosing process
Set target quantity
Measured amount of the dosing process
Automatic overrun correction of batch
Maximum flow rate within the set validation time (see chapter“10.1.3 Configuration of scenario selected”)
Minimum flow rate within the set validation time (see chapter“10.1.3 Configuration of scenario selected”)
Average of last maximum 30 dosed quantities
Average square deviation of the last maximum 30 dosed quantities from the average
Average deviation of the last maximum 30 dosed quantities fromthe average
Dosing process status
Display area for errors that occurred during the dosing process

EnglishBatch Controller
Batch logs

CSV export
A log file in CSV format can be created to document the dosing processes. This CSV file contains different
information on dosing processes→ Set CSV export in the batch logging display to “On”
→ Generate CSV file
→ Save CSV file
The ability to document and analyse dosing processes means that the recorded data can be used for optimisation and tracking.

13.4

Error messages

Designation

Description

F(x) Batch: memory card is notavailable. Confirm to disable
batch logging

disable→ Confirm error message.

re-enable→ Do not confirm error message.
→ Insert memory card.
→ Restart device to continue logging.

F(x) Batch: writing batch log
onto memory card failed

Error while writing onto memory card.
Possible causes:• Memory card damaged• Memory card fullF(x) Batch: log file on memory
card is reaching the maximum
permitted size of 100 MB

Saving the batch log is only possible for a limited time (depending on
the number of dosing processes that take place during the process).

F(x) Batch: log file on memory
card has reached the maximum
permitted size of 100 MB

Log file has reached the maximum size and will no longer be written
onto. Later dosing processes are no longer written on the memorycard.
(100 MB is equivalent to approx. 1 million dosing processes)

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EnglishBatch Controller
Batch diagnostics

14

BATCH DIAGNOSTICS

1
2
3
4
5
6
7
8
9

Fig. 36:

No.
1
2
3
4
5

6

7
8
9

Batch diagnostics

Designation
Scenario number
Batch mode
Start fill level diagnostics
Flow validation time
Overrun correction mode

Medium selection delay

Current batch
Previous batch
Batch logging

Description
Number of scenario selected
Batch mode selection: “Automatic”, “Teach-In” or “Manual”
Fill level when the flow diagnostics startTime when the flow is tested after the valves open
Mode for overrun correction• “Previous batch correction”
Adjustment while taking the last batch into consideration• “Previous batch correction with flow monitoring”
Dynamic adjustment while taking the last batch and the current
flow into consideration
Determines the delay from the opening of the medium selection valve
to the start of the dosing process. The delay to be set depends onwhether the line is full or, if the line is empty, medium, line lengths,pressure and nominal diameter.
Only for scenario 7, 8, 9
See chapter “14.1 Current batch”
See chapter “14.2 Previous batch”
See chapter “13.3 Batch logging diagnostics”

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EnglishBatch Controller
Batch diagnostics

14.1

Current batch

1
2
3
4
5
6
7
8
9
10
11

Fig. 37:

Current batch

No.
1
2
3
4

Designation
Batch controller
Selected recipe
Target quantity
Medium valve number

5
6
7
8
9
10
11

Totaliser
Flow
Batch state
Advanced batch status
Batch – error state
Maximum flow
Minimum flow

Description
Batch procedure control
Recipe currently selected
Target quantity of recipe.
The selected medium valve is listed here, depending on the
scenario
Cycles of the current batch
Actual flow rate
Current state of batch system
Detailed state of batch system
Error detected in dosing system
Maximum flow occurring during dosing
Minimum flow occurring during dosing

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EnglishBatch Controller
Batch diagnostics

14.2

Previous batch

1
2
3

Fig. 38:

Previous batch

No. Designation
1
Dosing meter2
Dosing amount

Description
Number of completed batches

3

Automatic overrun correction of batch

Overrun correction

Dosing amount in last batch process

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EnglishBatch Controller
Batch parameter

15

BATCH PARAMETER

1
2
3
4

Fig. 39:

Batch parameter

No.
1

Designation
Batch setup

Description
Wizard for setting up and configuring the complete batch process2

Recipe settings

Configuration of parameters for the recipes

3

Scenario settings
Batch logging

Configuration of parameters for the scenario
See chapter “13 Batch logs”

4

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EnglishBatch Controller
Batch parameter

15.1

Recipe settings

1
2

3

4

Fig. 40:

Recipe settings

No. Designation

Description

1

Recipe setup

Wizard for setting up and configuring the complete
batch process2

Selected recipe

Recipe currently selected

3

Recipe 1-6

Selection can be made between 6 different recipes

4Manual recipe

Manual recipe configuration

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EnglishBatch Controller
Batch parameter

15.1.1

Steps for recipe setup

1

1

2

2

3

4

4

6

5

7

6

9

7
8

Fig. 41:

Steps for recipe setup

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EnglishBatch Controller
Batch parameter

No. Designation
Recipe
1

2

Name

3

Type

4

Target quantity

5

Medium valve number

6

Dosing time limit

78
9

Description
Scenario
A maximum of 7 recipes are available. The indi- Allvidual settings can be adjusted here for each
recipe.
If the ME61 is being used, the recipe can be hidden
by entering the quantity 0.
Freely selectable name for the recipe (this isAlldisplayed in the process control display).
Recipe type:
Only for 4 and 9
A choice can be made between “Batch”, “Drainage”
or “Batch with draining” at this point.
Target quantity of recipe.
All
The medium valve is selected here, depending on Only for 7, 8 and 9
the scenario
Safety parameters (maximum dosing time forAll
the recipe):

Knowledge of the flow and target quantity
can be used to estimate how long a maximum
dosing period should last. If the dosing time isexceeded, an error occurs and the valves areclosed.
Manual overrun correction The batch controller possesses an automaticAlland constant correction function. It may benecessary to enter a manual correction quantity
in certain cases. This is then always automatically included in the calculation.
Draining time
Opening time of drain valve after end of batch Only for 4, 9 and 10
dosing.
Residual quantity in dosing Residual quantity to be dosed with the dosing Only for 6 and 10
valve.
valve

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EnglishBatch Controller
Batch parameter

15.1.2Current recipe

Recipes 1–6, and the user-defined recipe, can be adjusted here

1
2
3
4
5
6

Fig. 42:

Recipe options

No.

Designation

Description

1

Name

Freely selectable name for the recipe (this is displayedin the process control display).

2

Target quantity

Target quantity of recipe.

3

Dosing time limit

Safety parameters (maximum dosing time for therecipe):Knowledge of the flow and target quantity can beused to estimate how long a maximum dosing period
should last. If the dosing time is exceeded, an error
occurs and the valves are closed.

4

Manual overrun correction

The batch controller possesses an automatic and constant correction function. It may be necessary to enter amanual correction quantity in certain cases. This is thenalways automatically included in the calculation.

5

Draining time

Opening time for drain valve after batch has been
completed6

Residual quantity in dosing valve

Residual quantity to be dosed with the dosing valve.
Only for scenario 6 and 10.

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EnglishBatch Controller
Batch parameter

15.2

Scenarios setting

1
2
3
4
5
6

Fig. 43:

Scenarios setting

No. Designation

Description

1

Batch mode

Batch mode selection: “Automatic”, “Teach-In” or“Manual”

2Start fill level diagnostics

Fill level when the flow diagnostics start3

Flow validation time

Time when the flow is tested after the valves open

4

Overrun correction mode

Mode for overrun correction• “Previous batch correction”
Adjustment while taking the last batch into
consideration• “Previous batch correction with flow monitoring”
Dynamic adjustment while taking the last batch andthe current flow into consideration

5

Determines the delay from the opening of the medium
selection valve to the start of the dosing process. The
delay to be set depends on whether the line is full or,if the line is empty, medium, line lengths, pressure andnominal diameter.

Medium selection delay

Only for scenario 3, 5, 7, 8, 9, 10
6Configuration of valves used in scenario

Valve settings

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EnglishBatch Controller
Batch operation

16

BATCH OPERATION

16.1

Operation via display

After the ME61 was selected as a controller in the wizard, the batch dashboard appears on the ME61.
In order to be able to use the preconfigured dashboard, it must be ensured that the supported display
version is in use.

6
1
5

2
3
4

Fig. 44:

Surface of display

No.

Designation

Description

1

Dose meter

Selected batch is displayed

2

Totaliser

Current dosing amount3

Batch status

Current state of batch system
For detailed information, see chapter “7.2 Processcontrol of the batch”

4

Operation keys

• Start• Pause• Stop5

Recipe selection

Up to 7 recipes are available. The individual settingsof the selected recipe are displayed here. For detailed
information, see chapter “10.1.10 Recipe configuration”
If the ME61 is being used, the recipe can be hidden byentering the quantity 0.

6Flow rate

Displays the temporary flow rate

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EnglishBatch Controller
Batch operation

16.2

Operated via the Communicator

16.2.1

Parameters set

Start-up and operation of the batch controller can, in addition to the display, also be carried out with the
Bürkert Communicator.
→ Select the gateway in the navigation bar.
→ Enable batch control (1).
→ Select recipe via bit values (2) (see chapter “16.2.2 Recipe selection”):• Recipe bit 0 => value 1• Recipe bit 1 => value 2• Recipe bit 2 => value 4→ Select start (3).

1

3
Fig. 45:

16.2.2

Parameters set

Recipe selection

Recipe number

Recipe bit 0

1

x

2
3

Recipe bit 1

x
x

x

x

6
70

7

Recipe bit 2

x
x

4
5

2

x

English

x

x

x

x

Batch Controller
Batch maintenance

17

BATCH MAINTENANCE

1
2
3
4

Fig. 46:

Batch maintenance

No.

Designation

Description

1

Test batch

Can be used to calculate the dosing time. This is calculated here.

2

Reset dosing meter

Totaliser for the finished batch can be reset.

3

Reset the overrun correction

The batch controller possesses an automatic and constant correction function. The manually set correction
quantity can be reset with this start-up wizard.

4

Batch version

Software version of the batch.

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EnglishBatch Controller
Licence activation

18

LICENCE ACTIVATIONThe use of the f(x) function and/or the batch has been set by the manufacturer to only be available for an hour, forexperimental purposes. In order to permanently use the functions without restrictions, a licence must be obtained.
The following steps must be completed to obtain this licence:→ Open Bürkert home page country.burkert.com and enter licence key or the article number 00572948 inthe search field.
→ Start search.
→ Enable ordering/buying graphic programming.
Please note:• The article and serial number of the device on which thebatch controller is later used will be required for the order.
• You can find the article number and serial number on the type label.
After the order has been completed, a delivery note containing a licence is generated (see “Fig. 47: Example
of a delivery note with the generated code”).

72

Fig. 47:

Example of a delivery note with the generated code

EnglishBatch Controller
Licence activation→ Open input mask at: https://communicator.burkert.com/deviceactivation and enter the following
information:• Licence code
• Article number of the product for which the f(x) function/batch function is to be enabled• Item serial number

Fig. 48:

Generate licence key

When the input mask is complete, a licence key (see “Fig. 49: Licence key”) that can be loaded into the
Bürkert Communicator is generated.

Fig. 49:

Licence key

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EnglishBatch Controller
Licence activation→ Open Bürkert Communicator→ Tools→ Enable device functions (see “Fig. 50: Activate licence”)

Fig. 50:

Activate licence→ Load licence (see “Fig. 51: Load licence”)→ Open licence key

Fig. 51:

Load licence

The unlimited f(x) function/batch function will be available after this procedure and can now be used.

74

Englishwww.burkert.com