864 TRVGreenSmart™
Fireplace
Tested and Listed by

OMNI-Test Laboratories, Inc.
Portland, Oregon
Report # 028-F-59c-5
ANSI Z21.88b-2003•

Built-In Direct Vent Fireplace•

Natural Gas or Propane•

Residential or Mobile HomeWARNING:

If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss oflife.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thisor any other appliance.
WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or thegas supplier.
This appliance may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on
the rating plate. A conversion kit is supplied with the appliance.

Installation Manual
Installer:

After installation give this manual to the homeowner and explain operation of this heater.

© Copyright 2009, T.I.

$10.00100-01220_000

4081126

www.travisproducts.com

4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

2

Introduction
Overview
This manual details the installation requirements
for the 864 TRV GS fireplace. For operating andmaintenance instructions, refer to the 864 TRV GS
Owner's Manual (part # 100-01219).

Listing Details
This appliance was listed by OMNI Test Labs to
ANSI Z21.88 - report # 028-F-59c-5. The listinglabel is attached to the appliance near the gas
control valve. A copy is shown to the right.

IAS (ICBO) Approval
This appliance was listed by OMNI Test Labs - IAS# TL130.

Massachusetts Approval
This manual has been submitted to the
Massachusetts Board of State Examiners of
Plumbers and Gas Fitters

National Fireplace Institute© Travis Industries

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Table of Contents
Introduction

Installation (continued)

Overview ............................................................................. 2
Listing Details ...................................................................... 2

Safety Precautions
Safety Precautions .............................................................. 4

Features and Specifications
Features .............................................................................. 6
Installation Options.............................................................. 6
Heating Specifications ......................................................... 6
Dimensions ......................................................................... 6

Hearth Requirements .......................................................... 32
Facing Requirements .......................................................... 33
Drywall Installation .......................................................... 33
Facing Overview ............................................................. 34
Optional Faceplates – Sizing Chart ................................. 34
Thin Facing Installation ................................................... 35
Thick Facing Installation .................................................. 37
Thick Facing Installation with FPX Arched Faces............ 38
Mantel Requirements .......................................................... 40
Install Example - Build-Out (Dog-House) w Hor. Term. ...... 41
Install Example - Build-In w Hor. Term................................ 42

Finalizing the Installation

Installation
Packing List ......................................................................... 7
Additional Items Required ................................................... 7
Installation Overview ........................................................... 7
Recommended Installation Procedure ................................ 7
Converting the Fireplace to Top Vent Configuration ........... 9Fireplace Placement Requirements .................................... 11
Clearances ...................................................................... 11
Raised Fireplaces ............................................................ 11
Min. Framing Dims. - Rear Vent Configuration ...........................12
Min. Framing Dims. - Top Vent Configuration ................. 13
Nailing Brackets .............................................................. 14
Corner Installations - Rear Vent Configuration ................ 15
Corner Installations - Top Vent Configuration .................. 16
Gas Line Requirements ...................................................... 17
Fuel ................................................................................. 17
Gas Line Connection ....................................................... 17
Gas Inlet Pressure ........................................................... 17
Gas Line Location............................................................ 17
Electrical Connection (required) .......................................... 19
Optional Wall Switch or Thermostat Installation .................. 20
Vent Requirements ............................................................. 21
Vent Clearances .............................................................. 21
Altitude Considerations.................................................... 21
Approved Vent ................................................................. 22
Vent Installation ............................................................... 22
Approved Vent Configurations ............................................ 23
Restrictor Position ........................................................... 23
Exhaust Restrictor Adjustment ........................................ 23
Intake Restrictor Adjustment ........................................... 24
Diffuser Plate Adjustment ................................................ 25
Rear Vent Config. W Horizontal Term. (no vertical rise) ..... 26
Rear Vent Config. W Horizontal Term. (w vertical rise) ....... 27
Rear Vent Configuration with Vertical Termination .............. 28
Top Vent Configuration with Horizontal Termination ........... 29
Top Vent Configuration with Vertical Termination ............... 30
Termination Requirements .................................................. 31© Travis Industries

3

Steps for Finalizing the Installation ..................................... 43
Air Shutter Adjustment .................................................... 44
Glass Frame Removal and Installation ............................... 45
Log Set Installation ............................................................. 47
LP Conversion Instructions ................................................. 54

Optional Equipment
Fireback Installation ............................................................ 57
Grill Installation ................................................................... 58
GreenSmart™ Remote Control Installation ......................... 59

Index
Index ................................................................................... 704090227

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4

Safety Precautions
Safety Warnings:•

Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

•

This unit must be installed by a qualified installer to prevent the possibility of an explosion.

•

This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow
ANSI Z223.1 and NFPA 54(88).

•

A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such astandard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS
A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. Thisappliance may be installed in Manufactured Housing only after the home is site located.

•

All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving aseparate solid-fuel burning appliance.

•

Notify your insurance company before hooking up this fireplace.

•

The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

•

The instructions in this manual must be strictly adhered to. Do not use makeshift methods orcompromise in the installation. Improper installation will void the warranty and safety listing.

•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel willvoid the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.

•

Contact your local building officials to obtain a permit and information on any installation restrictions
or inspection requirements in your area.

•

If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call
your dealer and arrange for proper servicing.

•

It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.

•

Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call
your dealer for a full explanation of your heater and what to expect.

•

Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

•

Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

•

Do not place clothing or other flammable items on or near the heater. Because this heater can becontrolled by a thermostat there is a possibility of the heater turning on and igniting any items placedon or near it.

•

Light the heater using the built-in igniter. Do not use matches or any other external device to lightyour heater.

•

Never remove, replace, modify or substitute any part of the heater unless instructions are given in thismanual. All other work must be done by a trained technician. Don't modify or replace orifices.

•

The viewing glass should be opened only for conducting service.

•

Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

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Safety Precautions

5

Safety Warnings (continued):•

Allow the heater to cool before carrying out any maintenance or cleaning.

•

Operate the heater according to the instructions included in this manual.

•

If the main burners do not start correctly turn the gas off and call your dealer for service.

•

This unit is not for use with solid fuel.

•Do not place anything inside the firebox (except the included fiber logs).

•

If the fiber logs become damaged, replace with Travis Industries log set.

•

Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.

•

Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.

•

Due to the high temperature, the heater should be located out of traffic and away from furniture anddraperies.

•

Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.

•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential damage(s).

© Travis Industries

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6Features and Specifications

Installation Options•

Residential or Mobile Home•

Raised or Floor Placement•

Straight or Corner Placement•

Internal or External Chase•

Flush or Recessed Face•

Horizontal or Vertical Vent•

Bedroom Approved

Heating Specifications
Approximate Heating Capacity (in square feet)*

Natural Gas

Propane450 to 1,400

450 to 1,400

31,00031,000Maximum BTU Input Per Hour***

Heating capacity will vary with floor plan, insulation, and outside temperature.
Efficiency rating is a product thermal efficiency rating determined under continuous operation
independent of installed system.

Dimensions
Top Vent Configuration
Optional "Extra Room8" (203mm) Ø Vent

Power Heat Duct"
Weight: 205 Lbs. (93 Kg)

Connection
7-1/4"
38-1/4"184mm

Rear Vent Configuration

972mm

8" (203mm) Ø Vent
38-3/8"975mm

36-3/4"933mm

35-1/4"
895mm

ce

pla

1"
25mm

37"
940mm

ck

of

e
Fir

Ba

30-3/4"781mm

29-1/4"*743mm*

41"
19-3/4"*1041mm502mm** Includes the required
1/2" (13mm) clearance.

© Travis Industries

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Installation (for qualified installers only)

7

Packing List
•
•
•

•
•

Propane Conversion Kit
Log SetOn/Off Switch, Cover Plate, and Wire
4 AA Batteries, 1 9Volt Battery

Firestop (sku 93006094)

Additional Items Required•••

Direct Vent
Gas Line Equipment (shutoff valve, pipe, etc.)
Electrical Equipment (min. 14 gauge, grounded line)

Installation Overview•

All requirements below must be met.

Top Vent
Configuration
See the section"Vent Requirements"

See the section

Rear Vent
Configuration
Required Travis"Mantel Requirements"
See the section

Firestop (sku
93006094)"Approved Vent
Configurations"

Insulation must not fillthe 1/2" (13mm)

Drywallclearance around theback and sides of the

DrywallSide
Wallfireplace.

1" Min.
25mm

Nailing Brackets
See the section "Minimum
Framing Dimensions"

See "Optional NonCombustible Facing"See "Optional NonCombustible Hearth"

See the section"Gas Line Installation"

See the section"Electrical Connection"

Recommended Installation Procedure•

Frame the opening for the fireplace. Make sure to allow for vent installation.

•

This fireplace is designed to accommodate 1/2" (13mm) or 5/8" (16mm) drywall (see "Nailing
Brackets" on page 14 for details). Secure the fireplace to the framing.

•

Install the vent, gas line and electrical hook-up.

•

Install the drywall.

•

Install the hearth (if applicable).

•

Install the facing (if applicable).

•

Install the mantel (if applicable).

•

Finalize the installation (see page 43) and install the grill or face.

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8Installation (for qualified installers only)

Massachusetts Requirements
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or inpart for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust venttermination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks andporches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shallobserve that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where thegas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure servedby the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure theservices of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shallhave a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day
period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be
ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance orequipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with theprovisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54
as adopted by the Board; and• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from thedwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment
and the venting system shall include:• Detailed instructions for the installation of the venting system design or the venting system components; and• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the partsfor venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the
manufacturer:• The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include aparts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance orequipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.

© Travis Industries

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Installation (for qualified installers only)

9

Top Vent or Rear Vent Configuration
This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow
the directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise,
maximum vent run). Make sure the vent configuration is correct prior to installation. You may wish toconfigure the diffuser when changing the vent configuration.

Converting theFireplace to Top
Vent
Configuration

Remove the 4 screws
securing the cover plate.
Remove it and place itaside.

Remove the 4 screws
securing the cover plate (withhole).
This part may be discarded.

p

To

ce

pla

ire

F
of

ck

Ba

ce

pla

ire

F
of

Remove the 4 screws
securing the intake coverplate. Remove it and place itaside.

Remove and discard all of
the insulation found near
the flue assembly (makesure to remove every
piece).

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10Converting theFireplace to Top
Vent (continued)

Installation (for qualified installers only)
NOTE: Use a magnetictipped nutdriver on thesescrews - take care to preventthe screws from falling into
the fireplace.

Remove the 12 screws
securing the flue assembly.

Rotate the flueassembly so theflue points
upwards. Secureusing the twelve
screws removed
earlier.

DO NOT OVERTIGHTEN THE
SCREWS.

Attach the intake coverplate with the screws
removed earlier.

Attach the cover plate withthe screws removed earlier.

NOTE: flatten the four legs
before insaling the coverplate.

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Installation (for qualified installers only)

11

Fireplace Placement Requirements•

The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to theframing members. No material (insulation, framing, etc.) may be placed into this area.

•

Fireplace must be installed on a level surface capable of supporting the fireplace and vent•Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)•

This heater may be placed in a bedroom. Please be aware of the large amount of heat this applianceproduces when determining a location.

Clearances•

When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of thefireplace.

•Due to the high temperature, the heater should be located out of traffic and away from furniture anddraperies.

•

Fireplace must be placed so the vents below and above the glass do not become blocked.

Raised Fireplaces•

The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace(205 Lbs. 93 Kg) and vent.

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12Installation (for qualified installers only)

Minimum Framing Dimensions - Rear Vent Configuration
HINT: place the fireplace so the centerline is at least 5" (127mm) from bothvertical framing members at the rear (thisIncluded Firestop (required)Part # 93006094

allows the vent to pass through theframing without modfications)

Vent Clearances 8" (203mm) dia. Vent:
1" (25mm) to the sides, 1" (25mm)
below, and 3" (76mm) above the vent to
combustibles.
Center of Rear Vent

Route the30-3/4"

electrical line to

781mm

a position to the38"

left rear of the

965mm

fireplace.
25-3/4"38-1/2"

654mm

978mm

41-1/4"20"1048mm

508mm
Minimum enclosure height = 38-1/2" (978mm)

The on/off switch/thermostat wire (ifused) should be routed to a locationnear the right front of the fireplace.

© Travis Industries

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Installation (for qualified installers only)

13

Minimum Framing Dimensions - Top Vent Configuration

Route the electrical line toa position to the left rearof the fireplace.

38-1/2"978mm41-1/4"1048mm20" (508mm)

Minimum enclosure height = 38-1/2" (978mm)

The on/off switch/thermostat wire (ifused) should be routed to a locationnear the right front of the fireplace.

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14Installation (for qualified installers only)

Nailing Brackets

There are four nailing brackets
on the front of the fireplace.
Follow the directions below to
prepare the nailing brackets.
Once in place, nail or screw thenailing brackets to the framing.

Make sure the fireplace issquare and plumb whenplaced in the framing.
Measured corner-tocorner, the fireplaceshould be square (approx.
54-7/8'' (1394mm) for eachdimension). Use shims toinsure the fireplace issquare.

NOTE: Additional nailingbrackets are provided along
the base of the fireplace.
Use these brackets if notusing the front brackets.

1/2''(13mm)
Drywall

TOP VIEW
Framing

For installations using 1/2''(13mm) facing fold the larger
tab out 90°F (32.2°C). Use ascrewdriver if necessary.

Fireplace

Nailing Bracket
Drywall

TOP VIEW

5/8''(16mm) Drywall

Framing
For installations using
5/8'' (16mm) drywall foldthe shorter tab out 90°F
(32.2°C). Use ascrewdriver if necessary.

© Travis Industries

Fireplace

Nailing Bracket
Drywall

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15

Corner Installations - Rear Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: allclearances still apply).
Travis Firestop
Minimum 1" (25mm) Clearance(sku 93006094)

Minimum 1/2" (13mm) Clearance

7-1/2" (91mm)
Approximate(varies due to ventinstallation)

NOTE:
Most installations use:6" (152mm) Section for2 X 6 Walls (51mm X 152mm)
4" (102mm) Section for
2x4 Walls (21mm X 102mm)(Travis # 98900166)
48" Min.
1219mm© Travis Industries

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16Installation (for qualified installers only)

Corner Installations - Top Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: allclearances still apply).
Minimum 1/2" (13mm) Clearance

15-1/2"394mm

48" Min.
1219mm© Travis Industries

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Installation (for qualified installers only)17

Gas Line Requirements
MASSACHUSETTS INSTALLATIONS - WARNING:
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:•

Flexible connector must not be longer than 36 inches.

•

Shutoff valve must be a “T” handle gas cock.

•

Only direct vent sealed combustion products are approved for bedrooms or bathrooms.

•

Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.

•

A carbon monoxide (CO) detector is required in the same room as the appliance.

•

The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 andthe requirements listed below.
The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures
under 1/2 psig (kPA), isolate the gas supply piping by closing the manual shutoff valve.
Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

•
•

Fuel
•

This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of
the gas control valve to make sure the correct fuel is used.

Gas Line Connection•

Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts alicensed plumber/gasfitter).
Standard Input Pressure

Gas Inlet Pressure
Natural Gas
Propane••7" W.C. (1.74 kPA)
13" W.C. (2.73 kPA)

If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately
adjusted, and the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should
supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an
improper pressure.

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18Installation (for qualified installers only)

Gas Line Location
Right Side Gas Inlet (preferred)
A 2" (51mm) high by 3" (76mm) wide opening is locatedbehind the gas inlet cover plate. It is 2" (51mm) above theA 12" (305mm) flex tube and shutoff valve isbase of the fireplace.

included with the fireplace. The shutoff
valve accepts a 1/2" (13mm) MPT.

6-1/4"
159mm
10-3/4"273mm

The gas inlet is located 3" (76mm)
above the base of the fireplace.

You may remove this cover plate to install the gas line. The
cover plate has a 7/8" (22mm) diameter hole (covered with apush plug) in line with the gas inlet on the gas control valve.
By rotating the plate 180° F (82.2° C) the hole may be relocated. You may also secure the plate in a customized
location using the self-drilling screws.

Left Side Gas Inlet
A 2" (51mm) high by 3" (76mm) wide

A 12" (305mm) flex tube and shutoff valve is

opening is located behind the gas inlet

included with the fireplace. You may wish tocover plate. It is 1-3/8" (35mm) above theuse a 24" (610mm) flex tube. The shutoffbase of the fireplace.

valve accepts a 1/2" (13mm) MPT.

6-1/4"
159mm
10-3/4"273mm

You may remove this cover plate to install
the gas line. The cover plate has a 7/8"
(22mm) diameter hole (covered with apush plug). By rotating the plate 180° F(82.2° C) the hole may be re-located. You
may also secure the plate in a customized
location using the self-drilling screws.

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19

Electrical Connection (required)•

The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified
installer and must meet all local codes.

•

Make sure the household breaker is shut off prior to working on any electrical lines.

•

The appliance, when installed, must be electrically grounded in accordance with local codes or, in theabsence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian ElectricalCode, CSA C22.1.

•

The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps).

Caution:Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.

a© Travis Industriescb4090227d

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20Installation (for qualified installers only)

Optional Wall Switch or Thermostat Installation
Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch andwiring must be installed by a qualified installer.
This fireplace includes an optional wall switch (with wire)to operate the fireplace burner without accessing theinternal on/off switch. A thermostat may be used instead.

OPTIONAL WALL SWITCH(included with fireplace)

Route the wire from inside the fireplace, through thegrommet on either side of the fireplace near the gas inlet(see at right) to the switch. The wall switch (or thermostat)
may bypass the fireplace on/off switch or be installed inPlace "WARNING"
label on switch cover.
parallel or series configuration (see below).
Caution:Label all wires prior to disconnection whenservicing controls. Wiring errors can cause
improper and dangerous operation.

Note:

When using a GreenSmart™ remote, use thereceiver for on/off operation (do not use a wall
switch or thermostat).
Make sure all wiring is secure and does notcontact hot or moving components.

Warning:

Parallel Connection
Thermostat / External
Switch ON
Thermostat / External
Switch OFF

Series Connection

On / Off Switch
ON
Heater is ON

On / Off Switch
OFF
Heater is ON

Heater is ON

Heater is OFF

To wire the heater in parallel, follow the directions below:aThermostat /External Switch ON
Thermostat /External Switch OFF

On / Off Switch
ON
Heater is ON

On / Off Switch
OFF
Heater is OFF

Heater is OFF

Heater is OFF

To wire the heater in series, follow the directions below:ab

On / Off Switchb

On / Off Switch

Thermostat(or External Switch) Wires

Thermostat(or External Switch) Wirescc© Travis Industries

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Installation (for qualified installers only)

21

Vent Requirements•

The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct ventgas appliance must use it's own separate vent system.

•

In addition to the requirements listed here, follow the requirements provided with the vent.

•

A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing
members). Horizontal vent less than 48" (1219mm) above the fireplace must use the Travis Firestop(sku 93006094 - it incorporates a 3" (76mm) clearance above, 1" (25mm) clearance below and to thesides of the vent). Other penetrations only require a 1" (25mm) clearance and may use a standard
firestop (make sure the required 1" (25mm) clearance is met).

Vent Clearances•

The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill
air spaces with insulation.
Before 48" (1219mm) Rise
After 48" (1219mm) RiseSides
1" (25mm)
1" (25mm)
Above
3" (76mm)
1" (25mm)
Below Horizontal or 45° Section1" (25mm)
1" (25mm)

Vertical Termination
Horizontal

Required Firestop

Termination

Use a roof flashing and storm collar
whenever passing through the roof

Min. 3" (76mm)(1" or 25mm if a

Use a firestop wheneverpassing through a ceiling
Use a support box
on exposed ventminimum 48"or
1219mm above thefireplace)

Min. 1"(25mm)
Min. 1" (25mm)

Min. 1" (25mm)

Altitude Considerations•

This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we havefound that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

•

Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.
Consult your dealer or installer if you suspect an improperly adjusted air shutter.

© Travis Industries

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22Installation (for qualified installers only)

Approved Vent•

Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or
GS)*.

•

Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent
Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm)
reducer (Travis part # 98900165) to the fireplace.
NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 3” (76mm)
clearance above the vent for the first 48” (1219mm) of rise (see vent clearances on page 21).
Standard firestops do not include this clearance.
* Other vent may be approved with this fireplace. Check with the vent manufacturer for details.

•

Always use the high-wind cap (or high-wind sconce cap, part # 58DVA-HSCH or 46DVA-HSCH).

•

Installation instructions for Simpson Dura-Vent may be found at www.duravent.com

6-5/8" (168mm) Diameter Vent

Reducer - # 98900165

Vent Installation•

Slide the vent sections together and turn 1/4 turn until the sections lock inplace.

•

Screws are not required to secure the vent. However, three screws may be
used to secure vent sections together if desired.

•High temperature sealant is recommended at the appliance starter section
connection (use high-temperature silicone or Mill-Pac®).

•If disassembly is required, at time of re-assembly check to see if the ventcreates a tight fit. If it does not, apply high temperature sealant to the jointsof the affected sections.

•

Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel•

Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)© Travis Industries

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23

Approved Vent Configurations
Restrictor Position•

Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air andexhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor
positions. The charts for acceptable vent configurations detail the correct vent restrictor positions.

Exhaust Restrictor Adjustment
If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust
restrictor is removed.

FireboBack W

all of F

x Roo

fLoosen these two screws
on the exhaust restrictor.

ireboxSlide the restrictor to the correct
restrictor position (see the illustration
below). The screw location indicates
restrictor position. In this example, therestrictor is set in position # 3. Tighten
the screws to secure the restrictor.
(closed) #6
#5
#4
#3
#2
(open - stock position) # 1
Back of Firebox© Travis Industries

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24Installation (for qualified installers only)

Intake Restrictor Adjustment
The intake restrictor is located behind the accent light, on the back wall of the firebox. To adjust the
restrictor, follow the steps below:

Loosen the two screws
holding the intake
restrictor in place..

Position # 1 (open)

Slide the restrictor down
to the second position
and tighten the screws.
Position # 3 (not used)
Position # 2 (open)© Travis Industries

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25

Diffuser Plate Adjustment
Certain vent configurations require the diffuser plate to be adjusted (refer to the approved ventconfiguration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions
below to change the diffuser to position #2.
FireboBack W

all of Fx Roo

ireboxf

Remove the exhaust
restrictor.

1/4" (6mm) Nutdriver

1/4" (6mm) Nutdriver

Remove the diffuser.
DIFFUSER SIDE VIEW
Before (Stock - Position # 1)
Bend the round portion of the
diffuser so it is flat (position # 2).
After (Position # 2)

Secure the flattened
diffuser plate with thescrews removed earlier.

Replace the exhaust
restrictor (see “Exhaust
Restrictor Adjustment”
for restrictor settings).

© Travis Industries

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Installation (for qualified installers only)

Rear Vent Configuration with Horizontal Termination (no vertical rise)•

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor anddiffuser positions.
See the charts below todetermine maximum ventTermination

Optional 45° Elbow

Vent with No 45° Elbow
3 feet (0.915m)• Exhaust Restrictor # 1 (stock)• Intake Restrictor # 1 (stock)• Diffuser Position # 1 (stock)
4' max (1.22m)

0 feet0 feet• Min. 4" (102mm) Horizontal Section• Max.48" (1219mm) Horizontal
Section(s)Vent with 1 45° Elbow
3 feet (0.915m)• Exhaust Restrictor # 1 (stock)• Intake Restrictor # 1 (stock)• Diffuser Position # 1 (stock)© Travis Industries• Min. 4" (102mm) Horizontal Section

2' max (0.61m)

0 feet0 feet• Max. 24" (610mm) Horizontal
Section(s)4090227

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27

Rear Vent Configuration with Horizontal Termination (with vertical rise)•

Only one horizontal elbow may be used.
10 feet (3 m)

20' max (6 m)

Up to four elbows (45° or 90°) may be used.

15 feet (4.5 m)•

5 feet (1.5 m)

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor anddiffuser positions.

0 feet•22' max (6.7 m)

22' max (6.7 m)
20 feet (6 m)

20 feet (6 m)
Exhaust Restrictor # 4
Intake Restrictor # 2
Diffuser Position # 2

15 feet (4.5 m)

15 feet (4.5 m)

Exhaust Restrictor # 1 (stock)
Intake Restrictor # 1 (stock)
Diffuser Position # 1 (stock)

10 feet (3 m)

10 feet (3 m)

5 feet (1.5 m)

5 feet (1.5 m)

0 feet
20' max (6 m)

15 feet (4.5 m)

10 feet (3 m)

5 feet (1.5 m)

0 feet0 feetH2This is considered a horizontal

Horizontal length is calculated by adding

elbow (it does not matter

both lengths of horizontal run

whether it turns right or left).

(Horizontal Length = H1 + H2).

It may be a 90° or 45° elbow.
H1

This is considered avertical elbow© Travis Industries

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28

Installation (for qualified installers only)•

Only one horizontal elbow
may be used.

20' (6m) max

Up to four elbows (45° or 90°)
may be used.

15 feet (4.5m)•

10 feet (3m)

The termination must fallwithin the shaded area shownin the chart. Use theindicated restrictor anddiffuser positions.

5 feet (1.5m)•

0 feetRear Vent Configuration with Vertical Termination

40' (12m) max

40' (12m) max

35 feet (10.5m)

35 feet (10.5m)

30 feet (9m)

30 feet (9m)Exhaust Restrictor # 4

25 feet (7.5m)

Intake Restrictor # 2

25 feet (7.5m)

Diffuser Position # 2

20 feet (6m)

20 feet (6m)

15 feet (4.5m)

15 feet (4.5m)

10 feet (3m)

10 feet (3m)

5 feet (1.5m)

5 feet (1.5m)

0 feet20' (6m) max

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet0 feetH2This is considered a horizontal

Horizontal length is calculated by adding

elbow (it does not matter

both lengths of horizontal run

whether it turns right or left).

(Horizontal Length = H1 + H2).

It may be a 90° or 45° elbow.
H1

This is considered avertical elbow© Travis Industries

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Installation (for qualified installers only)29

Top Vent Configuration with Horizontal Termination

Up to four elbows (45° or 90°) may be used.

•

May use 8" (203mm) or 6-5/8" (168mm) diameter vent (see page for 21 details).

•

Only one horizontal elbow may be used.
20' (6m) max

10 feet (3m)

15 feet (4.5m)•

5 feet (1.5m)

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor anddiffuser positions.

0 feet•21' (6.4m) max
20 feet (6m)

21' (6.4m) max
20 feet (6m)
Exhaust Restrictor # 4
Intake Restrictor # 2
Diffuser Position # 2

15 feet (4.5m)

15 feet (4.5m)

Exhaust Restrictor # 1 (stock)
Intake Restrictor # 1 (stock)
Diffuser Position # 1 (stock)

10 feet (3m)

10 feet (3m)

5 feet (1.5m)

5 feet (1.5m)

0 feet20' (6m) max

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet0 feetH2This is considered a horizontal

Horizontal length is calculated by adding

elbow (it does not matter

both lengths of horizontal run

whether it turns right or left).

(Horizontal Length = H1 + H2).

It may be a 90° or 45° elbow.
H1

This is considered avertical elbow© Travis Industries

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30

Installation (for qualified installers only)•

Up to four elbows (45°or 90°) may be used.

•

Only one horizontal
elbow may be used.

•

May use 8" (203mm) or
6-5/8" (168mm)
diameter vent (seepage for 21 details).

20' (6m) max

15 feet (4.5m)

10 feet (3m)

The termination must
fall within the shaded
area shown in the chart.
Use the indicatedrestrictor and diffuser
positions.

5 feet (1.5m)•

0 feetTop Vent Configuration with Vertical Termination

40' (12m) max

40' (12m) max

35 feet (10.5m)

35 feet (10.5m)

30 feet (9m)

30 feet (9m)Exhaust Restrictor # 4
Intake Restrictor # 2

25 feet (7.5m)

25 feet (7.5m)

Diffuser Position # 2

20 feet (6m)

20 feet (6m)

15 feet (4.5m)

15 feet (4.5m)

10 feet (3m)

10 feet (3m)

5 feet (1.5m)

5 feet (1.5m)

0 feet20' (6m) max

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet0 feetH2This is considered a horizontal
elbow (it does not matter
whether it turns right or left).
It may be a 90° or 45° elbow.

Horizontal length is calculated by adding
both lengths of horizontal run(Horizontal Length = H1 + H2).

H1

© Travis Industries

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This is considered avertical elbow

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Installation (for qualified installers only)31

Termination Requirements!

Venting terminals shall not be recessed into a wall or siding.

A

Minimum 9" (229mm) clearance from any door or window

B

Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony

C

Minimum 1" (25mm) from outside corner walls
NOTE: Clearance in accordance with local installation codes and the requirementsof the gas supplier.

Roof
SurfaceRoof
Eaves

11" Min.
(279mm)6" Min.
(152mm)D

Minimum 1" (25mm) from inside corner walls
NOTE: Clearance in accordance with local installation codes and the requirementsof the gas supplier.

E

Minimum 11" (279mm) clearance below unventilated soffits or roof surfaces
Minimum 18" (457mm) clearance below ventilated soffits
Minimum 6" (152mm) clearance below roof eaves
NOTE: Vinyl surfaces require 24" (610mm)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

F

Minimum 12" (305mm) clearance below a veranda, porch, deck or balcony
NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor.
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

G

Minimum 48" (1219mm) clearance from any adjacent building

H

Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building

I

Minimum 9" (229mm) clearance to any nonmechanical air supply inlet to the building or the combustion air inlet
to any other appliance.

J

Minimum 36" (914mm) clearance above any mechanical air supply inlet if within 10’ (3M) horizontallyK

Minimum 36" (914mm) from the area above the meter/regulator (vent outlet) - this extends 15’ (4.5M) above the regulator
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

L

Minimum 36" (914mm) from the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

M

Minimum 12” (305mm) above the roof line (for vertical terminations)

N

Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations
E
N
M

E
E

A

K
G

J

A
F

H

D

I

C
L
B

NOTE: Measure clearances to the nearest edge of the exhaust hood.

•

Use the vinyl siding standoff when installing on an exterior with vinyl siding.

•

Vent termination must not be located where it will become plugged by snow or other material© Travis Industries

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32

Installation (for qualified installers only)

Hearth Requirements
Do not build a hearth morethan 1” (25mm) above thebaseplate (this area must

Floor Mounted

remain clear for the accessdoor).

Fireplaces

If installed near carpet or othercombustible flooring, the fireplacemust be raised so the base of theunit is above the carpet surface or
flooring material.

WARNING:
A non-combustible hearth is not required. However, if
the heater is installed next to the floor, we recommenda hearth to protect the flooring surface fromdiscoloration or other negative impact from the heater.

RaisedA hearth is not required

Fireplaces

when the fireplace israised above the flooring
surface.

Fireplace Stand© Travis Industries

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33

Facing Requirements•

This appliance is designed to allow for drywall (or other combustible facing) to contact the sides andtop of the front of the fireplace.

•

Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing
Overview" on page 34 for further details).

Drywall Installation

Drywall Installation Drywall may beinstalled up to the front edge of the fireplace.
If the fireplace is raised, drywall up to thebottom edge as well.

all

yw

Dr

Do not install drywall (or any
other combustible) in frontof the fireplace.

TOP VIEW
Framing

Fireplace

Nailing Bracket
Drywall© Travis Industries

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34

Installation (for qualified installers only)

Facing Overview
Upgrade faces are available for this fireplace and may influence facing installation. Consult with yourTravis Dealer if you are using an upgrade face.
Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine
the location (also see the following pages for detailed diagrams.
Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 35).

Masonry LineAny non-combustible over 1" (25mm) thick (see "Thick Facing" on page 37).

Hearth Line

Non-combustible hearth/facing should be installed up to this location (1" (25mm) above the baseof the fireplace). The fireplace may be raised to accommodate thicker hearth materials.
Tile Line
Masonry Line

Tile Linerye

Masonry Line
Tile LineTile
Lin neiry
on ile L
s
T
Ma

n
so
Ma
e
n
i
L

rth

e

Lin

Tile Line
Masonry Line

a
He

e

Lin

ine

hL

art

Masonry Line
Tile LineHeNOTE: The hearth or facing can extend nogreater than 1'' (25mm) above the base of thefireplace. The fireplace may be raised toaccommodate thicker hearth materials.

Optional Faceplates – Sizing ChartName
FPX Artisan, Classic, Fr Ctry
Winthrop Victorian Lace
Wilmington Hearthview
Winthrop Bungalow© Travis Industries

Height35-3/4”(908mm)34-1/8”(867mm)35-3/4”(908mm)
34”(864mm)Width
41”(1041mm)36-7/8”(937mm)41”(1041mm)36-7/8”(937mm)Notes
45-3/4” (1162mm) Radius – May fit over top of tile
facingOptional facing will butte to edge of faceplate (tileline)
May fit over top of tile facing
Optional facing will butte to edge of faceplate (tileline)

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35

Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick)

Tile Line

Upgrade faces are available for this fireplace and may influence facing installation. Consult with yourTravis Dealer if you are using an upgrade face.

ine

eL

Til

Facing is installed to thisedge of the fireplace.

all

yw

Dr

ine

hL

Do not install tile (or other material)in front of the glass frame,
convection channel, or access panel
openings. This area must remain
open to access internal components
and for convection air.

rteaTile LineH

Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above thebase of the fireplace. The fireplace may be raised toaccommodate thicker hearth materials.

TOP VIEW
Framing
Nailing Bracket

Fireplace

Raised Fireplaces:
Facing is installed 1" (25mm)
maximum above the base of thefireplace.

Drywall

FRONT VIEW
1-1/8"
29mm

Tile

NOTE FOR FPX FACES:FPX arched faces require the FPX Face
Upgrade Kit (sku 98500686) and atriangular piece of facing in these upper
corners. See the instructions included
with the face for further details.

34-1/4"870mm

7-7/8" (200mm)

1" (25mm)

2-7/8"(73mm)© Travis Industries

37"
940mm

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2" (51mm)

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36

Installation (for qualified installers only)Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View
Drywall

Raised Fireplace
Tile or other facing under 1'' (25mm)(with no Hearth)

thick.

Face

SIDE OFFIREPLACE

Note how the facing extends 1'' (25mm)
above the base of the fireplace.

1'' (25mm)
Fireplace Support
Floor

Floor-Mounted Fireplace

Drywall(with Hearth)

Tile or other facing under 1''(25mm) thick.

Face

SIDE OFFIREPLACEHearth: note how it extends under the face max. 1'' (25mm) thick. The fireplace may beraised to accommodate thicker hearthmaterials.
Max. 1'' (25mm)
Floor© Travis Industries

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37

Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick)Masonry LineIf using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched
Faces" on page 38.

ry

on

s
Ma

e

Lin

all

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Dr

Do not install masonry (or othermaterial) in front of thefireplace. This area must remain
open to install the face.

rth

e

Lin

Masonry LineaHe

Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above thebase of the fireplace. The fireplace may beraised to accommodate thicker hearth materials.

TOP VIEW - Protruding Masonry
Framing
Fireplace

Nailing Bracket
Drywall

Raised Fireplaces:
Masonry is installed 1" (25mm)
maximum above the base of thefireplace.

FRONT VIEW

Masonry

TOP VIEW - Recessed Masonry
Framing

Fireplace35-3/4"908mm

Drywall(or cement board, etc.)

Masonry
1"

NOTE: The nailing brackets are not used for this typeof installation - secure the fireplace to the floor withthe brackets along the base of the fireplace.

© Travis Industries

41"
1041mm4090227

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38

Installation (for qualified installers only)

Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces
The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.
The facing must be non-combustible and over 1" (25mm) in depth.
Masonry LineThe Fireplace Xtrordinair 864
Masonry Template isrecommended for masonry
installation (sku 98500688). The
template helps locate andsupport the masonry as it being
installed.

all

yw

Dr

ine

hL

rt
ea

H

Before installing masonry, install
the FPX Face Upgrade Kit(98500686). This covers theupper corners.

Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1" (25mm) maximum above thebase of the fireplace. The fireplace may beraised to accommodate thicker hearth materials.
Raised Fireplaces:
Masonry is installed 1" (25mm) maximum
above the base of the fireplace.

FRONT VIEW

5"
127mm

TOP VIEW
Framing

Fireplace45-1/2" (1156mm) Radius

Nailing Bracket

35-3/4"908mm

Drywall

Face

Masonry1"
41"1041mm© Travis Industries

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Installation (for qualified installers only)

39

Thick Facing Installation - Side View
DrywallFloor-Mounted Fireplace(with Hearth)

Masonry or other non-combustible
over 1'' (25mm) thick

SIDE OFFIREPLACE

Face
Hearth (note how it extends under the face - max. 1''(25mm) thick). The fireplace may be raised toaccommodate thicker hearth materials.

Max. 1'' (25mm)
Floor

Drywall

Raised Fireplace(with no Hearth)
Masonry or other non-combustible
over 1'' (25mm) thick.

SIDE OFFIREPLACE

Face (Behind Masonry)
The masonry extends 1'' (25mm)
above the base of the fireplace.

1'' (25mm)
Fireplace Support
Floor© Travis Industries

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40Installation (for qualified installers only)

Mantel Requirements
Combustible Mantels•

Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured
from the face of the fireplace) must fall in the shaded portion of the table.

•

Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered amantel and must meet the mantel requirements.

Combustible Mantel

356mm (14+")330mm (13")
305mm (12")
279mm (11")

0mm
25 (0")
mm(
51
mm 1")
76(mm 2")
10
2m (3")
12 m (47m")
15 m (
2m 5")
17 m (68m")
20 m (73m")
22 m (89m"
25 m ( )4m 9")m
27
9m (10"30 m ( )
5m 11
m ")
(12
")

Maximum Mantel Depth (b)ba

254mm (10")

Mantel 229mm (9")
203mm (8")
178mm (7")
Above 152mm (6")

HeightFace (a) 127mm (5")
102mm (4")
76mm (3")
51mm (2")
25mm (1")

36-3/4"933mm

Combustible mantel columns (legs) that protrude
more than 3/4" (.75mm) from the glass frame mustmeet the sidewall clearance. If they protrude 3/4"(.75mm) or less, they must meet the facing
clearance, 2-1/4" (57mm) from the glass frame - tothe side of the fireplace, not in front of it.

0mm (0")Non-combustible mantel columns do not have aminimum clearance.
Base of the Fireplace

Examples:- If you wish to have an 8” (203mm) deep mantel, it must be at least 8” (203mm) above the fireplace face (44-3/4”, 1137mm above the base).
- If you wish to have a mantel 6” (152mm) above the fireplace face, it must be no deeper than 6” (152mm).

Non-Combustible Mantels
Non-combustible mantels must meet the clearances listed for combustible mantels. However, if you dowish to reduce the clearances by using a non-combustible mantel, the following requirements must be met:••

Non-combustible
mantel and facing
must extend from the
top of the appliance tothe top surface of themantel.
A non-combustible
header must be used(metal stud).

© Travis Industries

Drywall
Non-Combustible Framing (metal studs)
must be used for the header.

SIDE OF FIREPLACE

Non-Combustible Mantel
Non-Combustible Facing

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41

Installation Example - Build-Out (Dog-House) with Hor. Termination•

The framing, facing, and other building materials depicted below are for example only. Refer to local
building codes for framing, facing, and insulating requirements in your area.

Side View

DrywallSee “Vent Termination”
for full requirements.

Optional Tile
Horizontal Termination*
4'' (102mm) Section*

SIDE OF FIREPLACE

Firestop* Travis Ind. MIn. Vent Kit (SKU 98900168) Includes
a 4'' (102mm) section and horizontal termination.
NOTE FOR 2 x 4 (51mm X 102mm) EXTERIORWALLS:
When installed with a 2x4 (51mm X 102mm)
exterior wall, the termination may not fit flush against
the exterior wall. You may wish to place framing
around the termination to fill the gap.

Top View
NOTE:

NOTE:
1/2'' (13mm) Clearance toInsulation

In colder climates the fireplace may
require an insulated enclosure.

sides and back of fireplace.

NOTE: If required to use drywall inside
the firebox enclosure, make sure to alter
the framing accordingly.
Vapor
BarrierDrywall© Travis Industries

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Optional Tile

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42Installation (for qualified installers only)

Installation Example - Build-In with Horizontal Termination•

The framing, facing, and other building materials depicted below are for example only. Refer to local
building codes for framing, facing, and insulating requirements in your area.

Side View

DrywallSee “Vent Termination”
for full requirements.

Optional Tile
Horizontal Termination*
4'' (102mm) Section*

SIDE OF FIREPLACE

Firestop* Travis Ind. MIn. Vent Kit (SKU 98900168) Includes
a 4'' (102mm) section and horizontal termination.
NOTE FOR 2 x 4 (51mm X 102mm) EXTERIORWALLS:
When installed with a 2x4 (51mm X 102mm)
exterior wall, the termination may not fit flush against
the exterior wall. You may wish to place framing
around the termination to fill the gap.

Top View
NOTE:
1/2'' (13mm) Clearance toInsulation

sides and back of fireplace.

NOTE: If required to use drywall inside
the firebox enclosure, make sure to alter
the framing accordingly.

Drywall© Travis Industries

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Optional Tile

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Finalizing the Installation (for qualified installers only)

43

Steps for Finalizing the Installation
1.
2.
3.

4.

Remove the glass (see page 45).
NOTE:
If using propane (LP) convert the appliance prior to installing the logs.
We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detectedonce it enters the firebox, ensuring gas does not build up.
Make sure the two accent light bulbs are in place.
NOTE: .Take care to not touch the bulb with your fingers (use a cloth or paper towel).

Install the four AA batteries (included in the owner’s pack) into battery holder (see the illustration below). The AA
batteries act as a power backup in case the household (AC) power goes out. Install the 9v battery (included in
the owner’s pack) into control panel light assembly (see the illustration below). The battery holder is held in placewith Velcro and may be removed for easier access.

Battery Holder for
Control Panel Lights
9
Ba v
tte
ry

AA

Lift up and swing the lower
grill down to acces the area
below the firebox.

Swing the concealment
cover up and slide it back to
expose the controls.

AA
Ba

AA

Ba

tte

tte

ry

ry

AA
Ba
tte
Ba
ry
tte
ry

AA
Battery
HolderAA Battery Tray

5.
6.
7.
8.

Install the logs (see page 47).
Replace the glass.
Start the heater.
Leak test all gas joints.

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449.

Finalizing the Installation (for qualified installers only)
Check the air shutter following the directions below.

Air Shutter Adjustment
Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should beyellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.

Correct

Not Enough Air

Too Much Air

Flames should be blue at thebase, yellow-orange on the top.

If the flames are too tall or sooty on theends, open the air shutter.

If the flames are all blue andshort, close the air shutter.

Air Shutter Adjustment
Rear Burner Air Shutter Control(GOLD)Left = Less Air
Right = More Air
Front Burner Air Shutter Control(RED)
Left = Less Air
Right = More Air

NOTE: you may wish to use pliers to adjust the front air shutter. Typically,
the front air shutter is fully closed (left) on NG, fully open (right) on LP
10. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flameon low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis
dealer for a remedy.
11. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive
operating and maintenance instructions, refer to the Owner's Manual (part # 100-01219).
ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has
been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar.
If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acidevaporates over time. Contact your dealer if uncertain your facing has been properly neutralized.

© Travis Industries

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45

Glass Frame Removal and Installation
Warning:

The appliance must be completely cool before removing the glass.

Warning:

Do not strike or slam the glass.

Based upon the face being used, either:a (a) swing the access door down and remove the top grill,(b) remove the face (unscrew or lift off - see the instructions included with the face for details).
Open the six latches holding the glass frame in place (start with the bottom three) - follow thedirections shown to the right.

Top ofFirebox

Latch
Glass

b

Lift the glass frame up andpull it forward to remove.
NOTE:
You may need to lift
the glass frame
while re-attaching.

Catch(on glass frame)

Re-Attaching the Glass Frame:a) Hang the glass frame on the firebox.
b) While holding in place, attach the upper latches(follow the instructions above in reverse).
c) Lift the glass frame slightly and attach the lower latches.
NOTE: Make sure the glass frame is all the way in place - it should be flush withthe front of the fireplace when installed.

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Finalizing the Installation (for qualified installers only)

Glass Frame Removal and Installation (continued)
The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it isdisengaged. Follow the directions below to re-install the latch if it becomes loose.

Hold the latch at an angle and insert it into the slot on the glass frame anchor.

Latch

NOTE: this slot may be at adifferent angle than illustrated.
Top ofFireboxGlass Frame
Anchor

Note how the washer on the latch fits behind the flange on theglass frame anchor.

Once fully inserted, turn the latch until it is upright.

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47

Log Set Installation
Log Set Overview
When installed, the ten (10) logs should appear as shown below. The directions on the following pages
detail installation of this log set.

Back Log

Center Log

Right Twig

Left Log

Center Left
Twig

Left Twig

Center Twig
Front Left Log
Right Log

Front Ember
Chunk© Travis Industries

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Finalizing the Installation (for qualified installers only)

Back Log
The back log has two pockets that insert over two tabs on the back burner (see photos below). Place thelog in place and push it back. The log straddles the burner and does not cover any burner holes.

Right Log
The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to therear.

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49

Front Left Log
The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits
over the grate as well.

Left Log
The left log has a channel on the bottom. Place this channel over the grate. When in place, make surethe log is positioned so it does not block any burner holes.

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Finalizing the Installation (for qualified installers only)

Center Twig
The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front
straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes).

Front Ember Chunk
The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below.

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51

Left Twig
The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown
below. The front left log has a groove that will point the twig upwards and to the right.

Center Left Twig
The left center twig is flat on the bottom and has a fork at one end. Place the twig as shown below. Note
how the twig rests in the groove in the front left log and the ford lies directly on the bend in the rearburner. Make sure the twig is positioned so it does not cover any burner holes.

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Finalizing the Installation (for qualified installers only)

Center Log
The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on
the back log. Make sure the fork on the front of the log fits over the grate as shown below.

Right Twig
The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it restson the back log as shown below.

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53

Ember Installation
A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on
the burner. Do not place embers over any of the burner holes or air channels.

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54Finalizing the Installation (for qualified installers only)

LP Conversion Instructions
Install the conversion kit prior to installing the gas line to ensure proper gas use.
1

Remove the glass (see page 43). Remove the logs and embers (if installed - page 47)

2

Remove the burners following the directions below.
Lift the rear burner, slide it to the right, and lift it from the firebox. The burner has a bracket that
inserts over two pins behind the burner. When replacing the burner make sure it is properly located.

Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it isproperly located.

The rear burner air shutter support will need to be removed to access the orifice. Remove the support andplace it aside.

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3

55

Follow the directions below to replace the orifice.

a Slide the air shutters to provide access to the orifices.
b Remove and discard the two gaskets on the front burner orifice.

Manifoldc

Use a 1/2" open end wrench
to unscrew the two orifices.

1/2" WrenchdApply thread sealant to the LP
orifices prior to installation. Use
the chart below to identify thecorrect orifices.

Rear
BurnerOrifice
Front Burner Orifice

Look here for the orifice identification
15/16"
23.8mme
Screw each LP orifice in so theorifice protrudes 15/16" (23.8mm)

Front
Rear

NG
#49
#49

LP
#56
#57

(indicating full insertion).

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Finalizing the Installation (for qualified installers only)

4aRemove the pilot orifice following the instructions below. Replace with the propane pilot orifice
Lift the pilot hoodcoff the pilot

Remove the orifice and replace with the LP orifice. Screw theorifice all the way in and replace the pilot hood.

assembly.
Orifice Identification:
LP (Propane) Orificeb

35

Use a hex wrench to35

unscrew the orifice.

NG (Natural Gas) Orifice62
5/32" Hex

NOTE: when re-attaching,
this pin lines up with thenotch in the pilot hood.

5

Replace the firebox components. Install the logs and embers. Replace the glass.

6

Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below).
Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making
sure the pre-fitted gasket (see”c” below) is in place. NOTE: There is a label on the base of theregulator knob indicating regulator type (NG or LP). Secure the regulator with the screws included
with the regulator – tighten to 25 lb-in of torque (2.82 NM). Place the included label on the valve bodywhere it can be easily seen to insure proper identification. NOTE: Leak test this area after theheater is installed, gas is connected, and the main burner is lit.

aT-20 Torx or
Slotted Screwdriver

b

c

d

7

Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leaktest all gas connections and the gas control valve.

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57

Fireback Installation
WARNING:
Turn off gas
to the appliance andmake sure it has fully
cooled prior to
conducting service.
1

Remove the glass frameand logs.

2

Install the firebacks
following the directions
to the right (note: thehearth plate is
discarded).

cRemove the rear air deflector(two screws hold it in place).

bRemove the exhaust restrictor(4 screws hold it in place).

d Remove the screw holding
the accent light assemblies inplace. Re-position theassemblies so they are laying
flat, this allows the rear
fireback to install.

aRemove the rear burner.
NOTE: when replacing make sure theburner is properly aligned and the holes on
the tabs on the burner insert over the pinson the burner stand.

aRemove the clips on both sides (these clips have keyholes, allowing removal without removing the screw)b

Place the rear fireback in place. The side
fireback holds the rear fireback in place hold the rear fireback while installing theside fireback.

5/16" Nutdriverc

Place the side firebacks
in place. Secure using
the screws and clips
removed in step “a”.

dPlace the floor
firebacks in place.

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58

Optional Equipment (for qualified installers only)

Grill Installation
Certain faces allow for installation of an upper and lower grill. Follow the directions below to install.

Upper Grill
Installation

Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (bothsides). You may need press on the grill to get
the tab over the bushing (this prevents thegrill from accidentally falling off).

Swing the grill upwards to engage the upper
slot. You will need to lift the grill slightly to
get it over the bushing. Once in place thegrill is held in place by gravity.

Lower Grill Installation

Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (bothsides). You may need press on the grill to get
the tab over the bushing (this prevents thegrill from accidentally falling off).

© Travis Industries

Bend this the tab over onboth sides. This is theend-stop for the lower grill,it allows the grill to swing
forward.

4090227

Swing the grill upwards to engage
the upper slot. You will need to lift
the grill slightly to get it over thebushing. Once in place the grill isheld in place by gravity.

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59

GreenSmart™ Remote Control Installation
Packing List
•
•
•
•
•
•
•
•
•
•
•
•
•
•

Transmitter
Receiver (with Cover Plate & Switch)
Fan Control Module
VelcroLP or NG Stepper Motor (with screws and label - attaches to Valve)
Wire Harness(2) Power Leads(4) AA Batteries (inside receiver box)
(2) #8 x ½” Machine Screws(2) Wire Ties
Torx T-20 Wrench
Wall Mount (for placing the transmitter on a wall)(2) Drywall anchors (for wall mount)(2) #8 x 3/8” Type B Screws© Travis Industries

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Optional Equipment (for qualified installers only)

Overview
The GreenSmart remote installs onto a 864 fireplace and replaces the stock wiring harness. Before
installing, familiarize yourself with the stock and updated wiring diagrams (see the illustrations on thispage and and following page).
Stock Wiring Diagram

Spark RodAccentLight (s)Pilot
SensorAccent Light
Rheostat
Pilot Ground
Optional
BlowerHookup

CN4

Comfort Control
Valve

PILOT
SENSOR

120 VACPower In

DIGITALFIREPLACE

CN0

BURNERAC
ADAPTERCONTROLSPARK ROD

VALVE

CN2

COMMAND

POWER

CN1

GROUND

POWER SUPPLY

IPI / CPI
Blue

Red
Black

Red

Red

Red

ON / OFF

Black

Blue

Green

Red

OrangeYellow / Green

VALVE

CN3

DIAGNOSTIC

Green
White

Black

Blue

White

CONTINUOUS
PILOT

COMFORT
CONTROLGREENSMART
PILOT© Travis Industries

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AA
BATTERY
TRAY

MAIN BURNER

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61

GreenSmart Wiring Diagram
CN4

Comfort Control
Valve

Spark Rod

Pilot
SensorPILOTSENSOR

DIGITALFIREPLACE

CN0

BURNERSPARK ROD

Pilot
GroundCONTROLVALVEDIAGNOSTICCOMMANDGROUND

CN3

STEPPER MOTOR

POWER

CN1

CN2

BURNER CONTROLVALVERECEIVER
OrangeGreen

Yellow / Green

RemoteReceiver
IPI / CPI

Blue

TOP

White

CONTINUOUS
PILOT(4) AA Batteries

FAN CONTROLFan Controller
POWER

INTERMITTENT
PILOT

110V OUTFAN

AUX OUT

120 VACPower InCOM

AccentLight (s)Thermodisk
Optional
Blower(s)Accent Light
Rheostat© Travis Industries

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62

Optional Equipment (for qualified installers only)

Installation
WARNING:

Make sure power to the fireplace has been shut off prior to installation.

NOTE:

Refer to the wiring diagram on page 62 while making wiring harness connections.

1

Remove the concealment cove (see Figure 1).

Figure 1

2

Unscrew the four screws holding the control cover in place (see Figure 2). Carefully remove thecontrol cover (see Figure 3)

Figure 2

3

Figure 3

Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter
plugged into the wiring harness.

Figure 4© Travis Industries

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Optional Equipment (for qualified installers only)
463

Disconnect the molex connector leading to the gas control valve (see Figure 5).
WARNING: The tabs on the gas control valve are fragile. Take care when removing the molex
connector to not pull or damage the wires or tabs.

Figure 55Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot/ greensmart pilot – see Figure 6).

Figure 66

Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control
connector from the fireplace burner control (see Figure 8).

Figure 7© Travis Industries

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64

Optional Equipment (for qualified installers only)
7

Unscrew the on/off/battery plate from the control panel (see Figure 9). Pull the plate and wiringforward (see Figure 10).

Figure 98

The control panel has plastic wire-locks attached to the back (see Figure 11). Un-hook the wires
from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (seeFigure 12). These items may be discarded.

Figure 11

9

Figure 10

Figure 12

Use the included torx wrench to remove the stock regulator (see Figure 13). These items may bediscarded.

Figure 13© Travis Industries

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10

65

The stepper motor (adjustable regulator) has an installation sheet included with it – make sure tofollow all of the directions. Place the stepper motor on the gas control valve (see Figure 14) –MAKE SURE IT IS CORRECTLY ORIENTED. Secure using the screws included with the motor(see Figure 15) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper
installation.

Figure 15

Figure 14

11

Place the GreenSmart wiring harness in front of the fireplace, noting the position of eachconnector (see .Figure 16).

Figure 16

12

Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve
molex connector (see Figure 18).

Figure 17© Travis Industries

Figure 184090227

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66

Optional Equipment (for qualified installers only)
13

Attach the blue and white wires to the IPI/CPI switch (see Figure 19). Connect the wiring
harness to the stepper motor (see Figure 20).

Figure 19

14

Figure 20

Attach the wiring harness to the comfort control valve connection (see Figure 21).

Figure 21

15

Place the fan controller near the front of the fireplace to the left and connect it to the wiring
harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (seeFigure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL).

Figure 23
Figure 22© Travis Industries

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16

67

Disconnect the power lead from accent light and connect it to the power lead included with this kit(see Figure 24). Attach the power lead to the fan controller in the “AUX OUT” receptacle (seeFigure 25).

Figure 24

Figure 25

NOTE: If using the optional fan, you will want to disconnect its power lead and connect it to
the extra power lead included with this kit, then connect it to the “FAN” receptacle on
the fan controller.
17

Attach the included velcro to the bottom of the fan control module and to the base of the fireplacenear back left of the fireplace. Slide the fan controller into place and secure using the velcro(see Figure 26).

Figure 26© Travis Industries

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Optional Equipment (for qualified installers only)
18

Pull the “RECEIVER” connector through the control panel and attach to the receiver (see Figure27). Then attach the receiver to the control panel with the two #8 machine screws (see Figure
28).

Figure 27

19

Place batteries into the receiver and transmitter (see Figure 29). Calibrate the receiver to thetransmitter (see Figure 30 - use a paperclip to press the “PRG” button, let it beep, then press any
button on the transmitter – the receiver should beep 5 times – see the operating instructions forfurther details).

Figure 29

20

Figure 28

Figure 30

Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with thetwo screws included with the receiver (see Figure 32)© Travis Industries

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Optional Equipment (for qualified installers only)
Figure 31

21

Figure 32

Clip any excess wiring into the wire clips on the back of the control panel (see Figure 33). Use
the included wire ties, if necessary, to keep all wiring from contacting any hot or moving
components. Re-attach the control panel (see Figure 34) and shroud (see Figure 1).

Figure 33

22

69

Figure 34

A wall mount is included with this kit for the remote. It may be mounted to the wall for easy
access and storage. Use the included drywall anchors (and screws) to secure it to the wall (seeFigure 35).

Figure 35

23

Restore power to the fireplace and test operation of the remote (see the instructions included withthe remote).

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70

Index

Index
Additional Items Required ............................................ 7
Air Shutter Adjustment ................................................. 44
Altitude Considerations ................................................ 21
Approved Vent Configurations ..................................... 23
Approved Vent ............................................................. 22
Clearances ................................................................... 11
Converting the Fireplace to Top Vent Configuration .... 9
Corner Installations - Rear Vent Configuration ............. 15
Corner Installations - Top Vent Configuration .............. 16
Diffuser Plate Adjustment ............................................. 25
Dimensions .................................................................. 6
Drywall Installation ....................................................... 33
Electrical Connection (required) ................................... 19
Exhaust Restrictor Adjustment ..................................... 23
Facing Overview .......................................................... 34
Facing Requirements ................................................... 33
Features ....................................................................... 6
Fireback Installation ..................................................... 57
Fireplace Placement Requirements ............................. 11
Fuel .............................................................................. 17
Gas Inlet Pressure ....................................................... 17
Gas Line Connection .................................................... 17
Gas Line Location ........................................................ 17
Gas Line Requirements................................................ 17
Glass Frame Removal and Installation......................... 45
Grill Installation............................................................. 58
Hearth Requirements ................................................... 32
Heating Specifications .................................................. 6
Index ............................................................................ 70
Installation Example - Build-In with Horizontal Termination.................. 42
Installation Options ....................................................... 6
Installation Overview .................................................... 7
Intake Restrictor Adjustment ........................................ 24
Listing Details ............................................................... 2
Log Set Installation ....................................................... 47
LP Conversion Instructions .......................................... 47
Mantel Requirements ................................................... 40© Travis Industries

Minimum Framing Dimensions - Rear Vent Configuration ............................12
Minimum Framing Dimensions - Top Vent Configuration ..............................13
Nailing Brackets ........................................................... 14
Overview ...................................................................... 2
Packing List .................................................................. 7
Raised Fireplaces ........................................................ 11
Rear Vent Configuration with Horizontal Termination (no vertical rise)..... 26
Rear Vent Configuration with Horizontal Termination (with vertical rise) ... 27
Rear Vent Configuration with Vertical Termination ....... 28
Recommended Installation Procedure ......................... 7
GreenSmart™ Remote Control Installation .................. 59
Restrictor Position ........................................................ 23
Safety Precautions ....................................................... 4
Steps for Finalizing the Installation ............................... 43
Termination Requirements ........................................... 31
Thick Facing Installation with FPX Arched Faces ........ 38
Thick Facing Installation ............................................... 37
Thin Facing Installation ................................................ 35
Top Vent Configuration with Horizontal Termination .... 29
Top Vent Configuration with Vertical Termination ........ 30
Vent Clearances........................................................... 21
Vent Installation............................................................ 22
Vent Requirements ...................................................... 21
Optional Wall Switch or Thermostat Installation ........... 20..................................................................................... 204090227

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