Jøtul GI 550 DV / Scan 70i
Direct Vent Gas Fireplace Insert

Installation andOperation Instructions
WARNING: If the information in these
instructions is not followed exactly, a fireor explosion may result causing property
damage, personal injury or loss of life.
– Do not store or use gasoline or otherflammable vapors and liquids in the vicinityof this or any other appliance.
– WHAT TO DO IF YOU SMELL GAS

ATTENTION : CES INSTRUCTIONS DOIVENTDEMUERER AVEC LE PROPRIÉTERE D’UNE
MAISON.
AVERTISSEMENT: Assurez-vous de bien suivreles instructions données dans cette noticepour réduire auninimum le risque d’incendie
ou d’explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.

• Do not try to light any appliance.

– Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables
dans le voisinage de cet appareil ou de tout
autre appareil.

• Immediately call your gas supplier from aneighbor’s phone. Follow the gas supplier’s
instructions.

– QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:• Do not touch any electrical switch; do not
use any phone in your building.

• If you cannot reach your gas supplier, callthe fire department.

– Installation and service must be performed
by a qualified installer, service agency or thegas supplier.
– In the Commonwealth of Massachusetts,
a carbon monoxide (CO) detector shall be
installed in the same room as the appliance.

This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)or mobile home, where not prohibited by local codes.
This appliance is only for use with the types of gas
indicated on the rating plate. A conversion kit issupplied with the appliance.

• Ne pas tenter d’allumer l’appareil.

• Ne touchez à aucum interrupteur. Ne
pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les
instructions du fournisseur.

• Si vou ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

– L’installatione l’entretien doivent êtreassurés par un installateur ou un service
d’entretien qualifié ou par le fournisseurde gaz.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

138727_Rev_D 7.27.10

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THIS OWNER’S MANUAL PROVIDES INFORMATION TO
ENSURE SAFE INSTALLATION AND EFFICIENT, DEPENDABLEOPERATION OF YOUR FIREPLACE INSERT. PLEASE READ
THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEMAVAILABLE TO ANYONE USING OR SERVICING THIS GASINSERT.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION
OF THIS APPLIANCE OR ITS COMPONENTS. ANY
MODIFICATION OR ALTERATION WILL VOID THE WARRANTY,CERTIFICATION AND LISTING OF THIS APPLIANCE.
Your fireplace insert has a unique serial number
stamped on the rating plate which is located in the valve
compartment. Please record the serial number in thespace below. You may also wish to attach your purchasereceipt to this page for future reference.
MODEL NAME: Jøtul GI 550 DV II Gas Fireplace
SERIAL NUMBER:_______________________________DATE OF PURCHASE:____________________________AUTHORIZED DEALER:__________________________ADDRESS ___________________________________
PHONE: ____________________________________INSTALLER:__________________________________
FUEL TYPE:____________________________________
FUEL CONVERSION:

NO _______

YES_____NOTES:____________________________________________________________________________________________________________________________________

2

THIS PRODUCT MUST BE INSTALLED BY
A LICENSED MASTER OR JOURNEYMANPLUMBER OR GAS-FITTER WHEN
INSTALLED IN THE COMMONWEALTH OFMASSACHUSETTS.

Suggested Tools for
Installation and Service• External regulator (for Propane only)• Piping which complies with local code
• Manual shut-off valve T-Handle required in Massachusetts• Sediment trap - if required by code
• Tee joint• Pipe wrench• Pipe sealant• 10 mm open end wrench• 1/2”, 7/16” open end wrench• Phillips head screwdriver• Flat head screwdriver• 1/4” nut driver• Gloves• Safety glasses• Torx T-20 screwdriver• Tin snips

We� recommend thatour gas products beinstalled and serviced byprofessionals who are
certified in the U.S. by
the National Fireplace
Institute® (NFI) as NFI
Gas Specialists.

138727_Rev_D 7.27.10

Table of Contents
Installation & Service Tools .......... 2
Specifications.....................................4
General Information......................... 5
Safety Information ..........................6
Installation. Fireplace Requirements............... 7. Hearth Protection . .........................8
Clearances.........................................8. Masonry Fireplaces ......................10. Prefabricated Fireplaces................ 11. Vent Requirements .......................13
Fireplace Assembly
Gas Connection.............................. 14. Gas Pressure....................................15. Fuel Conversion.............................. 16. Wall Thermostat............................ 18
Remote Control.............................. 18
Blower Power Requirement........ 18. Optional Wall Panel Kits.............. 19
Log Set Installation...................... 20
System Check..................................21
Surround Assembly.......................22
Operation
Burner Controls............................. 23
Blower Controls ...........................24
Maintenance. Annual Cleaning............................24
Glass Replacement........................25
Illustrated Part Breakdown......... 26
Replacement Parts List.................. 27
Appendix A: Remote Installation......28
Service Log....................................... 30
Lighting Instructions.......................31

Unpacking the Fireplace• A Miscellaneous Hardware Kit is packed within theright side compartment of the firebox. It contains:• Installation / Operation manual• Glass Frame Latch Release tool
• Fuel Conversion Kit, LP• Leg Leveller Brackets, - left and right, 2 each• #10 x 1/2” Sheet metal screws for brackets, 8• Rock Wool
• The Log Set is packaged separately from thefirebox. Use the Latch Release tool to remove thefireplace glass frame in order to install the log set
and any other accessories.

• See the cut-away view in fig. 1 below to locate theright and left spring latches on the underside of
the firebox floor. Release each latch by engaging
the tangs of the tool with the latch throat, pulling
it forward and down.

• Pull the Glass Frame away from the Firebox and lift
to disengage it from the retaining lip at the top of
the firebox. Set the glass out of the way.
• Do not unpack the log parts until you are ready to
install them.

Left Latch
Release

Latch

ReleaseTool

Figure 1. Pull each Spring Latch out and down todisengage it from the Glass Frame.

3138727_Rev_D 7.27.10

Jøtul GI 550 DV / Scan 70i
Direct Vent Gas Fireplace Insert
Manufactured and Distributed by:
Jøtul North America
Gorham, Maine USA

Test Standards

This appliance complies with National Safety standards and is tested
and listed by Intertek Testing Servicesof Middleton, Wisconsin.

In addition, the Jøtul GI 550 DV
gas fireplace insert has been tested
and listed as a direct vent gas fireplace heater andlisted to ANSI Z21.88-2005,ANSI z21.88a/CSA 2.33a-2007, CAN/CGA 2.17-M91, and
CSA P.4.-01.2 for Canada.

Specifications

Basket Screen (for Cast Iron Double Doors)............... #156426
Reversible Brick Panel Kit, Corduroy Blk/Gry. .........#156427
Reversible Brick Panel Kit, Antique/Border............ #156428
Fuel Conversion Kit - NG to LP.............................#156446
Fuel Conversion Kit - LP to NG............................. #156447
High Altitude Adjustment Kit - LP....................... #156451
High Altitude Adjustment Kit- NG......................#156452
Wall Thermostat.................................................... #750003
Remote Control.......................................................#129706

Cast Iron Surrounds

40” Wide x 30” High. (32” w/ plinth option)
Matte Black Paint..............#351053 Great DiamondBlue Black Enamel . ......... #351054 Great Diamond
Jøtul Iron Paint...................#351055 Great Diamond

Input Rates
Natural Gas

38,000 BTU/hr. maximum input
21,900 BTU/hr. minimum input

Optional Steel Wide Surround Panel*
46 1/2” Wide x 33” High. (35” w/ plinth extensions)
Matte Black .................................................. #156429
Jøtul Iron ....................................................... #156430

Propane38,000 BTU/hr. maximum input
20,000 BTU/hr. minimum input

Inlet Pressure:
MIN. 		MAX.
Natural Gas: 5.0 WC (1.24 kPa)
7.0 WC (1.74 kPa)
Propane: 12.0 WC (2.98 kPa)
16.0 WC (3.98 kPa)
Manifold Pressure: MIN.		

Natural Gas: 1.2 WC (0.29 kPa)
Propane:
2.9 WC (0.72 kPa)

3.8 WC (0.95 kPa)
11.0 WC (2.74 kPa)MAX.

Accessories

Steady State Efficiency: 81.2%
A.F.U.E. Efficiency: 65.4%

Piezo Ignitor / Standing Pilot

This fireplace is equipped to burn natural gas
only. If propane gas is desired, the fireplace must
be converted for use with propane. Install the
LP Conversion Kit included with the fireplace according to the instructions in this manual.

Cast Iron Double Doors

Matte Black ......................................................#351057
Blue Black Enamel ..........................................#351058
Jøtul Iron .......................................................... #351059

Steel Surround Kits

Simple Surround, 44” x 32” . ................................. #157227

Grand Forge - 44” x 32”
Charcoal Gray .................................................#156420
Natural Iron...................................................... #156421
Black Powder Coat .........................................#156422
Cathedral Arch Doors & Surround w/ Screen, 44” x 32”
Charcoal Gray ................................................#156423
Natural Iron..................................................... #156424
Black Powder Coat .........................................#156425
Scan 70i Sliding Glass Panel & Surround, 44” x 31”
for 1” Riser - includes Mantel Heat Shield
Black Powder Coat .....................................#K156442
Stainless Steel...............................................#K156443

Scan 70i Sliding Glass Panel & Surround, 44” x 32”
for 2” Riser - includes Mantel Heat Shield
Black Powder Coat .....................................#K156462
Stainless Steel...............................................#K156463* Custom sizes availabe. See your dealer for details.

4138727_Rev_D 7.27.10

General Information
THIS HEATER MUST BE INSTALLED AND MAINTAINED BY A QUALIFIED SERVICE AGENCY.
DO NOT ATTEMPT TO ALTER OR MODIFY THE
CONSTRUCTION OF THIS APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATIONWILL VOID THE WARRANTY, CERTIFICATION AND
LISTING OF THIS APPLIANCE.
IMPORTANT: SAVE THESE INSTRUCTIONS.

1. The installation and repair of this appliance must
be done by a qualified service person. Failure toproperly install and maintain this heater could result in an unsafe or hazardous installation, which
may result in a fire, explosion, property damage,personal injury or loss of life.

2. This appliance should be inspected before use andat least annually. More frequent cleaning may
be required due to excessive lint from carpeting,bedding material, etc. It is imperative that control
compartments, burners and circulating air passageways of the appliance be kept clean.
`S’assurer que le bruleur et le compartiment descommandes sont propres. Voir les instructions
d’installation et d’utilisation qui accompagnent
l’appareil.

3. This appliance may be installed in an aftermarket permanently located, manufactured (mobile)home, where not prohibited by local codes.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. This appliance is
not convertible for use with other gases, unless acertified kit is used.
Cetappareil peut être installé dans un maison
préfabriquée (mobile) déjà installée à demeure si
les règlements locaux le permettent.

Cet appareil doit être utilisé uniquement avec les
types de gas indiqués sur la plaque signalétique.
Ne pas l’utiliser avec d’autres gas sauf si un kitde
conversion certifié est installé.

4. The installation must conform to local codes. Your
local Jøtul authorized dealer can assist you in determining what is required in your area for a safeand legal installation. Some areas require a permit
to install a gas burning appliance. Always consult
your local building inspector or authority having
jurisdiction to determine what regulations apply
in your area.

In the absence of local codes, the installation requirements must comply with the current National codes.
In the U.S., these requirements are established in the
National Fuel Code, ANSI Z223.1.(NFPA 54). In Canada,
the codes have been established in CAN/CGA B149
Fuel Installation Code.
Installer l’appareil selon les codes ou reglements
locaux, ou, en l’absence de tels reglements, selon les
Codes d’installation CAN/CGA-B149.

5. Do not operate this fireplace if any part of it has been
under water..
Immediately call a qualified service technician to inspect
the heater and to replace any part of the control system
and any gas control which has been under water.

Ne pas se servir de cet appareil s’il a ete’ plonge dansl’eau, completement ou en partie. Appeler un technicien qualifie pour inspecter l’appareil et remplacer
toute partie du syste’me de controle et toute commande qui ont ete plonges dans l’eau.

6. Do not operate the fireplace with the glass front
removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service
person. Only remove glass for routine service. Always
handle glass carefully.
Pour utilisation avec les portes en verre cerifiers aved
l’appareil seulemend ou. Ne pas utiliser avec desportes on verre.

7. Notify your insurance company before procedingwith installation of this fireplace.

Safety Information

 Due to the high operating temperatures thisappliance should be located out of traffic andaway from furniture, draperies, etc. Maintainproper clearance to combustible mantels andfireplace trim.

 Children and adults should be alerted to thehazards of high surface temperatures and should
stay away to avoid burns or clothing ignition.

 Young children should be supervised while they
are in the same room as the appliance. Toddlers,
young children and others may be susceptible
to accidental contact burns. A physical barrier,such as a child guard, is recommended to be used
if there are at-risk individuals in the house. To
restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young
children and other at-risk individuals out of theroom and away from hot surfaces.

5

138727_Rev_D 7.27.10

 Any safety screen or guard removed forservicing an appliance must be replaced prior
to operating the appliance.

 Clothing or other flammable materials should
not be placed on or near the fireplace.
 Surveiller les enfants. Garder les vêtements,
les meubles, l’essence ou autres liquides à
vapeur inflammables lin de l’appareil.
 Never allow anyone to use the fireplace ifthey are unfamiliar with its operation.

 NEVER store or use gasoline or any otherflammable vapors or liquids in the vicinity of
the fireplace.
 Never burn any solid materials (wood,
cardboard, paper, coal, etc.) in this gas
fireplace. Use with natural gas or propane
fuel ONLY.

 Any safety screen, glass or guard removed
for servicing the appliance must be replaced
prior to operating the appliance.
 Do not slam or strike the glass panel.

 This appliance is NOT for use with aftermarket
glass doors. This appliance is approved for use
only with the surround panel options listed
on page 4 of this manual.
Cet appareil ne sert pas avec des portes enverre de marché des accessoires. Cet appareil
est approuvé pour l’usage seulement avec lesrevêtements de porte, entoure les options depanneau et en verre de panneau énumérées àla page 4 de ce manuel.
 Wear gloves and safety glasses while
installing or performing maintenanceprocedures on this appliance.

Electrical Hazards
 Be aware of electrical wiring locations
when cutting holes in walls and ceilings fortermination.

 The blower must be electrically grounded inaccordance with local codes or, in the absenceof local codes, with the current ANSI/NFPA 70,
National Electrical Code or CSA C22.1-CanadianElectrical Code.

6

 The Blower is supplied with a three-prong(grounding) plug for protection against shock
hazard and should be plugged directly into a
properly grounded three-prong receptacle.
DO NOT CUT OR REMOVE THE GROUNDING
PRONG FROM THE PLUG.
 Always disconnect the power supply when
performing routine service on the fireplace.

Installation
Requirements

This insert can be installed in most solid fuel burning
fireplaces of either masonry construction or a prefabricated factory built fireplace.
Prior to any installation, the existing chimney
exhaust flue must be thoroughly cleaned and completely inspected by a qualified chimney sweep or
fireplace service person.

Do not install this insert into a chimney that isdamaged. Any repairs must be made prior to installing the insert. If you are unsure of the condition ofyour fireplace and chimney, contact a professional
fireplace technician or your local authorized Jøtul
dealer for professional assistance.

DO NOT REMOVE BRICKS OR MORTAR FROM THE
FIREPLACE OR CHIMNEY STRUCTURE. However, masonry or steel may be removed from the smoke shelfand adjacent damper frame area to accommodate
installation of a chimney liner, provided that theirremoval will not weaken the structure of the fireplaceor chimney, and will not reduce protection for combustible materials.
If the fireplace has been modified to accommodate installation, use anchors or masonry nails to
attach the metal Fireplace Conversion Notice Plate to
the back wall of the masonry fireplace firebox where
it will be readily seen should the insert be removed.
THIS APPLIANCE MUST NOT BE CONNECTED TO A
CHIMNEY OR FLUE SERVING ANY OTHER APPLIANCE
OF ANY KIND.

All venting components must be installed in accordance with the terms of their listing and manufacturer’s instructions. Refer to the pipe manufacturer’s
instructions for proper pipe clearances.

This fireplace insert is specifically designed foruse with 3” Type B vent pipe components or a Listed
Flexible gas liner. See the Appendix on page 28 for acomplete list of vent pipe manufacturers whose products are approved for use with this appliance.

138727_Rev_D 7.27.10

Leg Leveler Bracket Note:

Two right and left brackets with mounting
hardware are included in the Miscellaneous Kit.
Installation of the brackets allows the insert tobe raised up to 2 1/2” off of the hearth.

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Note that use of the brackets will require alarger minim um fireplace width at both thefront and rear as shown below. Also note thatuse of the levelling brackets will affect required
minimum clearance to combustible top trim
and mantle construction. See the figures andtables on pages 8 and 9.

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Figure 2. Firebox dimensions.

Minimum Fireplace
Requirements

This fireplace insert has been specifically designed
to be installed into a solid fuel burning factory built
fireplace or a code approved solid fuel burning masonry fireplace with a tile flue liner. An acceptablefireplace cavity must have the minimum dimensions
specified in fig. 3.

Do not modify or alter the construction of thegas insert or any of its components to enable it to fit
into a fireplace. Any modification of the insert willvoid the warranty, certifications and approvals of theunit and could be dangerous.

Install Leg Leveling Brackets

1. Oriented as you face the insert, install the rightand left mounting brackets to the sides of theinsert using the #10 x /2” screws provided at theheight appropriate to your installation requirements.




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A: Opening Width = 34 1/2” (876 mm)with leveling brackets = 36” (914 mm)
B: Opening Height = 24” (610 mm)
w/ Scan 70i, 1” riser = 25” (635 mm)
w/ Scan 70i, 2” riser = 26” (660 mm)
C: Back Wall Width = 22” (559 mm)with leveling brackets = 23” (584 mm)
D: Back Wall Height = 23” (584 mm)
w/ Scan 70i 1” riser = 24” (610 mm)
w/ Scan 70i 2” riser = 25” (635 mm)
E: Depth = 17” (432 mm)
Figure 3. Minimum fireplace dimensions - GI 550 DV.

7

138727_Rev_D 7.27.10

Clearance to Combustible
Materials

A combustible material is anything that can burn(i.e. sheet rock, wallpaper, wood, fabrics etc.). Thesesurfaces are not limited to those that are visible andalso include materials that may be behind noncombustibles.

If you are unsure of the combustible nature of amaterial, consult your local fire officials. “Fire Resistant” materials are considered combustible: they are
difficult to ignite, but will burn. “Fire-rated” sheetrock is also considered combustible.
The following clearances and hearth specifications
are the minimum requirements for installation intoa masonry or factory built fireplace. Mantel and wall
clearances will vary, depending upon the fireplacefacing and riser height, if needed. Use the tables andillustrations in figs. 4 and 5 to determine the minimum clearances for your installation.

Hearth Requirements
Hearth protection in front of the GI 550 DV must becomposed of any noncombustible material extendinga minimum 36” wide. Hearth protection must extend
at least 16” forward of the firebox glass panel withthe following exception:
Cast Iron surrounds without Plinth: the hearth protection must extend 36” x 18”.
See fig. 4, Table 1.

Fireplace Facing Options
Jøtul Cast Iron Surround - 40” W x 30” H
w/ Plinth - 40” W x 32” H
w/ Optional Wide Surround Panel - 46 1/2” W x 33”Hw/ Plinth Extensions - 46 1/2” W x 35” H
Steel Door Kits - includes Surround Panels
44” W x 32” H
SCAN 70i Surround Assembly- with 1” Riser: 44” W x 31” H- with 2” Riser: 44” W x 32” H

Surround
Type

A

B

C

D

E

Jøtul
Cast Iron

18”

18”

21”

44”

42”

21”
16”		
24 1/4”

44”

44”

16”

46”

44”

46”

44”: 1”
Riser45”: 2”
Riser

46”

Use
noncombustible
materials
only.

Jøtul
Cast Iron
w/ PlinthScan 70i
without
MantelHeat Shield




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Figure 4. Hearth, Trim and Wall clearances.

8

18”

w/ WideSteel
DoubleDoors
Scan 70i
w/ Mantel
Heat ShieldSurround

18”

22”

18”

16”

23”

18”

Use
noncom16”		
bustiblematerials
only.

Table 1. Hearth, Trim and Wall clearances.
A: Hearth Protection Width - 18” from center line.
B: Hearth Protection Depth:
18” for Cast Iron Surround without Plinth
16” for all other configurations
C: Side Trim Clearance, up to 6” thick. Shown measured
from fireplace centerl ine = 1” from Cast Iron Surroundand 0” (zero clearance) from Steel Surrounds.
D: Side Room Wall Clearance shown measured from thefireplace center line = 24” from Surround.
E: Top Trim Clearance = Same as 3.5” deep mantel-See fig. 5.

138727_Rev_D 7.27.10

Vent Guidelines

Mantel Clearance Requirements• All vent components must be installed in accordance with the listing terms and manufacturer’s
instructions.


• Vent Height: Measured from the top of the insert
to the top of the termination cap.
Minimum: no less than 10’
Maximum: no greater than 35’.

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The minimum vent height above the roof or
adjacent walls is specified by building codes. As ageneral guide, follow the Gas Vent Rule on page 12.

• HORIZONTAL RUNS ARE NOT PERMITTED ANYWHERE IN THE VENTING SYSTEM.

• Venting liners used on this appliance may not beless than 3” in diameter or greater than 3” in diameter.
• Any unused flue or masonry enclosure can be used
as a passageway for venting provided the flue isrelined using 3” Listed flexible gas liner.

• The remaining space around the liner in a masonryor zero-clearance flue CANNOT be used to vent anyother appliance.

Figure 5. Minimum Mantel Clearances shown
measured from the hearth surface to the mantel
surface.

• Flexible liner components may not be exposed in
any living space.

Surround
Type

A

B

C

D

E

Jøtul
Cast Iron48”

46 1/2”45”

43 1/2”42”

JøtulCast Iron
w/ Plinth50”

48 1/2”47”

45 1/2”

44”

Steel
DoubleDoors

50”

48 1/2”47”

45 1/2”

44”

Scan 70i
w/ Mantel
Heat Shield

50”
51”

Scan 70i
without
MantelHeat Shield

With 1” Riser
48 1/2”47”
45 1/2”
With 2” Riser

49 1/2”48”

46 1/2”44”• Installation of any components not manufactured
or approved by Jøtul or failure to meet all clearance
requirements will void all warranties and could
result in property damage, bodily injury, or serious
fire.
• Never modify any venting component, or use any
damaged venting product.

• THE GAS APPLIANCE AND VENT SYSTEM MUSTBE VENTED DIRECTLY TO THE OUTSIDE OF THE
BUILDING, AND NEVER ATTACHED TO A CHIMNEYSERVING ANOTHER SOLID FUEL OR GAS-BURNINGAPPLIANCE.
• Use vent component supplied by one of the vent
manufacturers listed on page 5 of this manual.
Do not mix components from different manufacturers in a single installation.

45”

Use noncombustible
materials only.

Table 2. Mantel clearances.

9138727_Rev_D 7.27.10

Masonry Fireplaces

A solid-fuel fireplace chimney must be clean and ingood working order. It must be constructed of nocombustible materials. Chimney clean-outs must fit
properly.

When installing the Universal GI 550 DV gas insert into a masonry fireplace, the insert will be vented
through dual 3” flexible gas aluminum liners.
This co-linear installation includes a pair of 3” flex
ducts that run from the insert completely throughthe existing chimney to the termination cap.

One liner is attached to the Exhaust Outlet on theback of the unit and will carry the exhaust gases tothe outside of the house. This exhaust liner must be
directly connected to the unit and run the full lengthof the chimney. See fig. 6.
The other 3” liner will be attached to the Air
Intake Collar on the back of the unit to provide fresh
air for combustion. The Intake Collar is labeled foreasy identification. The liner must extend a minimumof 6’ off the back of the unit and extend through thedamper area of the fireplace into the tile liner of thechimney. This liner can also extend the full length ofthe chimney and connect to the termination cap.
IMPORTANT
If the intake flex does not extend the full lengthof the chimney, forming a direct connection between
the unit and the termination cap, A METAL BLOCK
OFF PLATE MUST BE INSTALLED to seal the air intake
from room air. Normally this sealing plate will be
installed within the existing fireplace damper area.
See fig. 6. The sealing plate is not necessary if a directconnection is made between the cap and the fireplace. WARNING! Avoid cross venting the insert. Before installation, label both ends of the exhaust flex
pipe to ensure connection to the appropriate collars
on the fireplace unit and vent termination cap.

Masonry Fireplace Vent Installation

1. Measure height of the chimney to fireplace opening. Determine if both the intake and exhaust will
be extended to the top of the chimney.
2. Use tin snips to cut the appropriate lengths of flex
for both the intake and exhaust.

3. Attach the appropriate ends of the flex to the chimney termination kit.
4. Drop the liners down the chimney from the top
and rest the termination kit atop the chimney.

5. Seal the chimney termination kit to the top of thechimney flue with high temperature sealant.
6. Secure the appropriate DIRECT VENT CAP to thetermination kit.

7. Inside the fireplace, fully extend the flex liner pipeand cut off the excess so that the liners hang approximately 15” from the floor of the fireplace.

8. If the Air Intake pipe will not be attached to thechimney termination kit: (See IMPORTANT NOTICE
on this below.)a. It will be necessary to install a minimum lengthof 6 ft. flex pipe up into the flue.

b. A metal damper block off plate must be constructed and installed in the fireplace damper area
to completely seal off the flue from the room. Cutholes in the plate for both the intake and exhaust
flex pipes.
c. A direct vent cap is required to bring fresh air
into the chimney flue and Air Intake flex pipe.
d. Attach the Fireplace Conversion Notice to theback of the fireplace if appropriate.

Cutting of any sheet metal parts on a solid-fuelfireplace is prohibited.
Smoke shelves, shields, and baffles may be removed if attached with mechanical fasteners.

IMPORTANT NOTICE:

THE USE OF AN EXISTING CHIMNEY AS AN AIRINTAKE IS NOT COVERED UNDER THE ANSI
Z21.88-1999-CSA 2.33-M99 TEST METHODS ANDRESULTING ITS/WHI PRODUCT CERTIFICATION.
THE CODE AUTHORITY HAVING JURISDICTION
MUST BE CONSULTED PRIOR TO PROCEEDING
WITH THIS INSTALLATION METHOD.

10

CANADA REQUIREMENT: Both the Intake andthe Exhaust liners must extend the full lengthof the chimney and be securely connected toboth the unit and the termination kit.
If the fireplace has been modified to accommodate installation, use anchors or masonrynails to attach the metal Fireplace Conversion
Notice Plate supplied with this unit to theback wall of the masonry fireplace firebox
where it will be readily seen should the insert
be removed.

138727_Rev_D 7.27.10

Prefabricated Fireplaces

Listed Direct Vent
Termination Cap

A prefabricated fireplace chimney must be clean
and in good working order. It must be constructed ofnoncombustible materials. Chimney clean-outs must
fit properly.

Sealed Chimney
Cap Anchor Plate

Maintain proper
clearance to Mantel
and Trim

Metal block-off plate is required to seal flue from theliving area if Air Intake pipe
does not connect directly toa Direct Vent Termination
at the top of the chimney
Attach Fireplace
Conversion Notice
Plate to Rear Wallof Fireplace if thedamper has been
modified.

EXHAUST FLEX PIPE

Listed Flexible
Gas Liners
Max. Height 35 ft.
Min. Height 10 ft.

AIR INTAKE FLEX PIPE

A factory-built prefabricated fireplace will require a
few modifications before installation of the fireplace
insert.

Modification Steps:

1. Remove any fuel grate or other components attached to the firebox. On most models the fire
grate is attached to the unit with brackets whichshould be cut or pried off.
2. Remove the damper assembly. This includes thedamper blade, handle and any linkage.
Two 3” liners must be able to pass through thedamper area.
3. Remove any fire screen or door assembly. This is
usually done by removing a support rod on theinside of the fireplace frame. Smoke shelves,shields, and baffles can be removed if attachedwith mechanical fasteners.

4. If there is a metal ash lip, it too should be removed to allow the unit to sit flat in the fireplace.
Be sure to reinstall any screws removed.
IMPORTANT:BEFORE STARTING THIS INSTALLATION, MAKE SURE
THAT A GAS LINE CAN BE INSTALLED OR IS INSTALLEDTO THE FIREBOX. THIS SHOULD ONLY BE DONE BY AQUALIFIED OR LICENSED PLUMBER OR GAS FITTER.
The GI 550 DV gas insert is specifically designed
to be vented using a co-linear system.

To Exhaust
Collar right side
To Air Intake
Collar left side

Figure 6. Masonry Fireplace Venting Configuration.

Installation includes a pair of 3” flex ducts thatrun from the insert completely through the existing
chimney to the termination cap. See figure 7, page
12.

One liner is attached to the exhaust port on theback of the unit and will carry the exhaust gases tothe outside of the house. This exhaust liner must be
directly connected to the unit and run the full lengthof the chimney.
IMPORTANT NOTICE:WARNING:
FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS DIAGRAM OR FAILURE TO USE
ONLY PARTS SPECIFICALLY APPROVED WITH THISAPPLIANCE MAY RESULT IN PROPERTY DAMAGE
OR PERSONAL INJURY.

THE USE OF AN EXISTING CHIMNEY AS AN AIRINTAKE IS NOT COVERED UNDER THE ANSI
Z21.88-1999-CSA 2.33-M99 TEST METHODS ANDRESULTING ITS/WHI PRODUCT CERTIFICATION.
THE CODE AUTHORITY HAVING JURISDICTION
MUST BE CONSULTED PRIOR TO PROCEEDING
WITH THIS INSTALLATION METHOD.

11

138727_Rev_D 7.27.10

The other 3” liner will be attached to the intake
port on the back of the unit and will provide fresh air
for combustion to the unit. This liner must extend aminimum of 6 ft. off the back of the unit and extend
through the damper area of the fireplace and into thefirst section of pipe. This liner can also extend the fulllength of the chimney and connect to the termination cap. See figure 7.
IMPORTANT:
If the intake flex does not extend the full length ofthe chimney and connect to the unit and the termination cap - THEN A METAL BLOCK OFF PLATE MUST
BE CONSTRUCTED AND INSTALLED ABOVE THE UNITPRIOR TO THE END OF THE INTAKE FLEX (normally at
the damper area).

The minimum vent height above the roof or
adjacent walls is specified by major building codes. A
general guide to follow is the Gas Vent Rule below.
GAS VENT RULE

Minimum Height
From Roof
1’0” 0.3M

ROOF SLOPE
Flat to 6/12
Over 7/12 to 9/12

2’0”

0.6M

Over 10/12 to 12/12

4’0”

1.2M

Over 13/12 to 16/12

6’0”

1.8M

Over 17/12 to 21/12

8’0”

2.4M

Cutting of any sheet metal parts on a solid-fuelfireplace is prohibited.

Listed Direct Vent
Standard or high-windTermination Cap

Exhaust Gas
DO NOT BLOCK OFF
DOUBLE OR TRIPLE-WALL
CHIMNEY AIR FLOW.
Listed Flexible
Gas Liners
Max. Height 35 ft.
Min. Height 10 ft.

Intake Air

If the factory-built fireplace has no gas accesshole(s) provided, an access hole 1.5” diameter or lessmay be drilled through the lower sides or bottom of
the firebox in a proper workmanship-like manner.
This access hole must be plugged with noncombustible insulation after the gas supply line has been
installed.

Storm Collar

CANADA REQUIREMENT: Both the Intake
and the Exhaust liners must extend the fulllength of the chimney and be securely connected to both the unit and the termination
kit.

If the fireplace has been modified to accommodate installation, use anchors or masonrynails to attach the metal Fireplace Conversion
Notice Plate supplied with this unit to theback wall of the masonry fireplace firebox
where it will be readily seen should the insert
be removed.

12

Metal block-off plateis required to seal flue
from the living area if Air
Intake pipe does not connect directly to a Direct
Vent Termination at the
top of the chimney

Clearance to
combustible
materials must
be maintainedin accordancewith the fireplace
manufacturer’s
listing.

Factory-built ClassA Listed Solid Fuel
Chimney withinwood framedchase.

Hearth protection
must be maintainedin accordance with thefireplace manufacturer’s listing.

Figure 7. Factory-built fireplace vent configuration withdirect connection to chimney termination cap as requiredin Canada.

138727_Rev_D 7.27.10

Prefabricated Fireplace Vent Installation

1. Measure height of the chimney to fireplace opening. Determine if both the intake and exhaust will
be extended to the top of the chimney.
2. Cut the appropriate lengths of flex for both theintake and exhaust.

3. If the intake flex will be attached to the chimney
termination kit: Attach the appropriate ends of theflex to the chimney termination kit. Label the endof the exhaust pipe.
4. Drop the liners down the chimney from the top
and rest the termination kit atop the chimney.

5. Seal the chimney termination kit to the top of thechimney pipe with high temperature sealant.
6. Secure the appropriate DIRECT VENT CAP to thetermination kit.

7. Inside the fireplace, fully extend the flex and cut
off the excess flex so that the liners hang approximately 15” from the floor of the fireplace.
8. If the intake flex is NOT attached to the chimney
termination kit: See NOTICE on page 12.

A. It is necessary to install a minimum 6 footlength of flex pipe into the flue for the intake air.

B. A METAL damper block off plate must be
constructed and installed in the damper area tocompletely seal off the flue from the room. Cutholes for both the intake and exhaust liners in theblock off plate.
C. A direct vent cap is still required to allow fresh
air into the chimney flue and ultimately into theintake flex and insert.
D. Attach the Fireplace Conversion Notice to theback of the fireplace if appropriate.

9. Surround panels must not block or seal any ventilation openings on the prefabricated fireplace.

Vent Connection

The Vent Collar Plate, located on top of the cabinet,
is removable to ease connection of the vent liners inthose cases where access within the fireplace is restricted. Whether you are venting through a masonrychimney or a prefabricated chimney, the flex liner isconnected to the insert in the same way. Use the following procedure.
Wear Safety Gloves!

1. Disengage the Vent Collar tool from the top of thefireplace cabinet by loosening the two retainer
screws, then sliding the tool over and up as in fig.
8.
2. Remove the retainer screw that attaches the
Collar Plate to the cabinet top and slide the plateback off of the cabinet. Secure the flex liners to
the appropriate collars on the Vent Collar Plate using sheet metal screws or hose clamps, as shownin fig. 9. Confirm that the liners are not crossvented.
3. Position the insert, without surround panels,
halfway inside the fireplace and engage the Vent
Collar Plate within the rails on the cabinet top
enough to get it started. Engage one end of thetool over the tabs on the flue collar plate as in
fig. 9. Use a striking motion to hammer the collar
plate fully forward and secure it to the cabinet
flange using the sheet metal screw previously
removed.
4. Store the Vent Adaptor tool beside the insert
cabinet inside the fireplace for future use whenservicing the unit.

IntakeExhaustLoosen these screws enough to disengage
the tool, then retighten.

Upper Deflector

Figure 8. Remove the Flue Collar tool. Also, remove theUpper Deflector if a Cast Iron surround is to be installed.

Figure 9.
Use the tool to pull the collar plate into place.

13

138727_Rev_D 7.27.10

Final Positioning

1. Blower Power Cord:
Extend the blower power cord out forward of thefireplace, routing it to the nearest power source.

2. Level and Plumb the Cabinet:
With the fireplace cabinet in its final position,
confirm that it is level and plumb.
Adjust the leg levelers at each corner as appropriate to fine-tune the level up to 1/2”. If a greater
height increase is required, the brackets can belowered in 1/2” increments to raise the cabinet up
to a maximum 2 1/2”.
3. Insert Height Adjustment• Plinth: If a Cast Iron or Wide Surround is being
installed with the a plinth option, adjust the leg
leveler brackets to raise the unit 2”.
• Scan 70i Fronts: Adjust the leg brackets 1” or
2”, depending upon which size riser trim is being
used.
NOTE: THE APPROPRIATE MANTEL CLEARANCESMUST BE MAINTAINED AS SPECIFIED ON PAGE 9.

IF RAISING THE INSERT MORE THAN 1/2”, INSTALLNONCOMBUSTIBLE SUPPORT MATERIALS, SUCHAS TILE OR PAVERS, UNDER THE CENTER OF THE
CABINET.

4. Extend the Surround Bracket Tabs:
Use pliers to bend back the Surround Bracket Tabs,
located on the forward edge of each cabinet side,
as shown in fig. 10.
• Tabs 1 and 2 bend inboard - for use with all castiron surrounds, steel door facings, and the Scan
70i facing.
• Tabs 3 and 4 bend outboard - for use with optional Wide Surround Panels only.













Leg Leveler Bracket

Leg Leveler Bolt

Figure 10. Surround bracket tab orientation.

14

Connecting the Gas Supply
Gas Supply Requirements

ALL INSTALLATIONS MUST COMPLY WITH LOCALCODE OR IN THE ABSENCE OF LOCAL CODE, MUSTCOMPLY WITH THE MOST RECENT EDITION OF THE
NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 OR
CAN-B149.
THIS PRODUCT MUST BE INSTALLED BY A LICENSED MASTER OR JOURNEYMAN PLUMBER OR GAS-FITTER WHEN INSTALLED IN THE
COMMONWEALTH OF MASSACHUSETTS.

Shut-off ValveAll codes require a gas Shut-off valve (gas cock)and union to be installed in the supply line and in
the same room as the appliance. This allows for the
disconnection of the fireplace for servicing and maintenance. See Fig. 11.
A T-HANDLE GAS SHUT-OFF VALVE IS REQUIRED IN MASSACHUSETTS IN COMPLIANCE
WITH CODE 248CMR.
The fireplace and gas control valve must be
disconnected from the gas supply piping during any
pressure testing of the system at test pressures inexcess of 1/2 psig. For pressures lower than 1/2 psig,
isolate the gas supply by closing the manual shut-off
valve.

Control Valve Connection

As mounted, the gas supply line connection ismade to the upper end of the valve. The gas supply line should be a minimum 3/8” diameter, or theappropriate size to provide sufficient gas pressure to
the valve regardless of the input setting.

The use of flexible gas appliance connectors
is acceptable in many areas in the U.S. In Canada,methods vary depending on local code. If local codes
permit, use flexible gas line for ease of installationand service. For those locales where flexible gas lines
are not permitted, use the 3/8” iron fitting to makethe connection at the top side of the Control Valve.
See fig. 11.

Secure all joints tightly using appropriate tools
and sealing compounds (for propane units, be sure touse compounds that are propane resistant). Turn on
gas supply and test for gas leaks using a 50/50 soapy
water solution or a gas detector. Never use an open
flame to check for leaks.

138727_Rev_D 7.27.10

Soap Solution Leak Test

• Mix a 50-50 solution of water and dish soap.

• Light appliance- see lighting instructions on page
23 of this manual or on the fireplace’s rating plate.
• Brush or spray all joints and connections with thesoapy water solution.

• If bubbles appear at any connection or seam or agas odor is detected, immediately turn gas control
knob to the OFF position.
Tighten or reconnect the leaking joint and retest
for any gas leaks.
 


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    


 

 



 

Figure 11. Gas supply line fittings.

Gas Pressure

Proper gas pressure provides a consistent flow ofgas to the appliance and is instrumental in checking
for gas leaks. The gas control valve on the fireplace isequipped with pressure test points
for gauge connections. The gauge
connections are located on theEfront of the valve next to the
On/Off/Pilot knob. Gauge conA
nections are identified by:• IN / E for inlet or supply
pressure (the amount of gas coming to the valve.)• OUT / A for manifold pressure (the amount of gas that iscoming out of the valve to theburner.)

The appliance must be isolated from the gas supply line by closing its individual manual gas shut-off
valve (gas cock) during any pressure testing of the gas
supply piping system that is equal to or exceeds pressures of 1/2 psig (3.5 kPa).
Inlet Pressure
MIN 		MAX
Natural Gas: 5.0 WC (1.24 kPa)
7.0 WC(1.74 kPa)
Propane: 12.0 WC (2.98 kPa)
16.0 WC (3.98
kPa)
Manifold Pressure
MIN 		MAX
Natural Gas: 1.2 WC (0.29 kPa)
3.8 WC(.95 kPa)
Propane:
2.9 WC (0.72 kPa) 11.0 WC (2.74 kPa)
ALWAYS TEST PRESSURE WITH VALVE CONTROL KNOBSET ON HIGH. Symptoms of incorrect gas pressure
include:Insufficient gas pressure:• Small pilot flame which can result in insufficient
millivolts.

• Little variation in flame picture between HI and LO
settings.
• Insufficient gas to support more than one appliance causing nuisance outages or gas surges.
Excessive gas pressure:• Permanent damage to valve causing complete appliance shut down.
• Too large a pilot flame resulting in overheating of
the power generator and consequent shut down.

• Sooting due to impingement and/or incorrect fuelto air mix.

High Altitude Adjustment

Installations located at altitudes from 2000 - 4250 ft.
(610 M - 1370 M) require adjustment for differencesin pressure. Use Jøtul High Altitude Adjustment Kit
156451 for propane or 156452 for natural gas adjustment.

Figure 12. Pressure test points located on the front of
the valve.

15138727_Rev_D 7.27.10

Fuel Conversion

Conversion Kit Contents:

The Jøtul GI 550 Fireplace is designed to for use witheither Natural gas or Propane. It is shipped from thefactory configured to use Natural gas. A conversion kit
is included for conversion to Propane use if desired.
Check the identification label on the Control Valve to
confirm that the correct fuel is used.		
WARNING:THE CONVERSION KIT IS TO BE INSTALLED BY AN
AUTHORIZED JØTUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTION
AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. FAILURE TO FOLLOWTHESE INSTRUCTIONS COULD RESULT IN SERIOUS
INJURY OR PROPERTY DAMAGE. THE QUALIFIEDAGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION.
		IN CANADA:THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN
ACCORDANCE WITH THE REQUIREMENTS OF THE
CAN1-B149.1 AND .2 INSTALLATION CODE.
Cet equipement de conversion sera installe parune agence qualifiee de service conformement aux
instructions du fabricant et toutes exigences etcodes applicables de l’autorises avoir la juridiction. Si
l’information dans cette Instruction n’est pas suivie
exactement, un fey, explosion ou production de protoxyde de carbone peut resulter blessure personnellede vie. L’agence qualifiee de service est esponsable
de l’installation n’est pas propre et complete jusqu’al’operation de l’appareil converti est cheque suivant
les criteres etablis dans les instructions de proprietaire provisionnees avec l’equipement.

#156446 - LP		
#156447 - NG
• 1 Regulator Tower labeled for Propane• 3 Regulator Tower Screws• 1 Burner Orifice (#31 NG,

1.80 mm LP)• 1 Pilot Orifice (#30 for LP, #51 for NG)• Label A - to be completed and applied to thecontrol valve.

• Label B - apply to the fireplace Rating Plate as
designated on the plate.

Tools required:• 1/2” or 13 mm deep well socket and wrench• Torx T-20 or small spade screwdriver• 4 mm hex key, included in kit
CAUTION: Before proceeding with the gas conversion, the gas supply must be shut off prior to
disconnecting electrical power.

Fuel Conversion Procedure
1. Remove the Burner assembly:• If you have not already done so, remove thefettle and log set from the firebox. CAUTION:
THE LOGS ARE FRAGILE. Handle them with careand set aside out of the way. See fig. 13.
• Remove the Burner Skirt attached to the rearof the firebox by two sheet metal screws.

• Loosen the wingnut on the Air Shutter Stem,located under the center of the firebox floor,
and push the stem as far as it will go toward
the back of the insert. Disengage the burnerassembly from the Air Shutter by lifting it up
and back, out of the firebox. Swing the Air
Shutter out of the way to access the burner orifice. Fig. 14.
2. Change the Burner Orifice:• Using a 13 mm deep well socket, remove theburner orifice and replace with the appropriate
orifice, supplied in the kit. Tighten securely.
Pilot Assembly
Burner Skirt
BurnerFettleAir Shutter Stemunder firebox floor

Figure 13. Firebox component identification.

16

3. Change the Air Shutter position: Lift the Air
Shutter tube up in its slots to turn the tube
over, so that the appropriate fuel type indicator(LP or NG) is oriented facing you. See fig. 15.
4. Change the Pilot Orifice:• Disengage the Pilot Hood by releasing the retainer clip as shown in Fig. 16. Using a 4 mm hex
key, unscrew the pilot orifice (counterclockwise).
Replace with the orifice from the kit. Tighten
new orifice securely into the base of the pilot
assembly.
• Replace Pilot Hood by pushing it into the base.

138727_Rev_D 7.27.10

Burner Orifice

5. Replace the Burner Assembly: Slide the venturi
tube into the Air Shutter and engage the tube
fully over the orifice. The burner should engage
with the support brackets on the floor of thefirebox. Properly located, the burner will be level
and locked into correct alignment with the pilot
assembly as in fig. 13.
6. Adjust the Air Shutter:• Slide the shutter forward (toward yourself) toopen the inlet. Slide it back to the rear to close.
The shutter is set at the half way position at
the factory. This is an optimum setting for most
installations using natural gas. Propane use,
however, may require a different setting.. See thesection, Flame Appearance / Air Shutter Adjustment on page 22 for further details.

7. Change the Regulator: See Fig. 17.

• Using a Torx T-20 screwdriver or small spadescrewdriver, remove the three specialty screws
from the front of the valve regulator.

• Remove the regulator tower and gasket.
BE SURE TO REMOVE THE BLACK RUBBER GASKETFROM THE VALVE.
• Install the new variable regulator tower with
the new rubber gasket. Thoroughly tighten new
regulator to valve body.

Figure 14. Main orifice location with burner skirt andburner assembly removed.


Lift shutter inslot andreverseposition.



Figure 15. Changing the Air Shutter orientation.

8. Apply the Conversion Labels:• Apply LABEL A to the cabinet floor so that it
may be seen by anyone servicing the fireplace.
• Apply LABEL B to the Rating Plate in the spaceprovided.

9. Reassemble the fireplace, apply gas to the systemand check for gas leaks including all gas lines
before and after the valve. NEVER USE AN OPEN
FLAME TO CHECK FOR GAS LEAKS.
Use an electronic gas detector or 50/50 soapy
water solution to check for leaks at all connection
joints. The soap solution will actively bubble if aleak is present. Tighten connections until no leaks
are detected.
IMPORTANT: Correct gas pressure is essential for
efficient and safe operation. It is important thatthe correct gas pressure be established at thetime of the installation. For more details, see theGas Pressure section of this manual on page 15
and the Rating Plate.

WHEN LIGHTING THIS APPLIANCE, ALWAYS REFER TO
THE LIGHTING INSTRUCTIONS ON THE INSIDE BACK
COVER OF THIS MANUAL.

Pilot Hood
Pilot Orifice
Retainer
Clip

Pilot Assembly

Figure 16. Pilot Orifice replacement.
Apply small conversion
notice label here.

Remove theblack rubber
gasket fromthe valve.

Figure 17.
Valve Regulator replacement.

17

138727_Rev_D 7.27.10

CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION. ALWAYS VERIFY PROPEROPERATION AFTER SERVICING THE APPLIANCE.
ATTENTION: AU MOMENT DE L’ENTRETIENDES
COMMANDES, ETIQUETEZ TOUS LES FILS AVANT
LE DEBRANCHEMENT. DES ERREURS DE CABLAGE
PEUVENT ENTRAIUN FONCTIONNEMENT INADEQUAT ET DAGEREUX.

Wall Thermostat Installation

Use Wall Thermostat #750003, or a 750 millivolt DC
two-wire circuit thermostat, to automatically control
your fireplace operation. The thermostat should beplaced in the same room as the heater, typically 5’
off the floor. Avoid drafty areas or any area that may
effect the accuracy of the thermostat.
The thermostat should be connected to theinsert using a minimum 16 gauge wire with a maximum length of 35 feet of wire.

1. Remove the Burner switch box to access the wire
harness. Connect one of the thermostat leads tothe orange pigtail lead extending from the wire
harness.

2. Connect the other thermostat lead to the TH
terminal on the valve. DO NOT DISCONNECT ANY
WIRES. See fig. 18.
At the wall thermostat, the two wires should
be connected to the two connection terminals on
the thermostat base plate per the manufacturer’s
instructions.

For thermostatic function, place the rocker
switch in the T-STAT position. The pilot flame mustbe lit.

Remote Control

The optional Jøtul Remote Control 129706 may beinstalled in place of the factory-installed manual
Burner switch.

1. Remove the switch box from the valve compartment. Remove the switch plate and disconnect
the wires from the TH and TH/TP terminals underthe valve.
2. Install the Receiver switch/battery box assembly supplied with the remote control onto thefront of the insert burner switch box. Attach the
Receiver cover plate. See Appendix A, page 28, foradditional details.

3. Run the wires out the back of the switch box andconnect the leads to the TH and TH/TP terminals
on the valve. DO NOT DISCONNECT ANY WIRESFROM THE VALVE.
4. Reinstall the switch box to the valve compartment floor using the same nut previously removed.

Blower Power Requirement

The blower is fully assembled and requires no adjustment.
Run the 10 ft. power cord out forward from the fireplace to the nearest grounded power outlet.

 The blower must be electrically grounded in ac-

cordance with local codes or, in the absence of local
codes, with the current NFPA 70- National Electrical
Code or CSA C22.1-Canadian Code.

 A three-prong (grounding) power supply plugis included for protection against shock hazard
and should be plugged directly into a properly
grounded three-prong receptacle. DO NOT CUT
OR REMOVE THE GROUNDING PRONG FROM THE
PLUG.

 ALWAYS DISCONNECT THE POWER SUPPLY BEFORESERVICING THE BLOWER.

 



















Figure 18. Wiring Diagram for optional thermostat.







18

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 

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Figure 19. Blower Wiring Diagram

138727_Rev_D 7.27.10

Optional Brick Panel Kit
Assembly
CAUTION: THESE PANELS ARE EXTREMELY FRAGILE!
SUPPORT EACH PIECE WITH BOTH HANDS AND
HANDLE TENDERLY.
Install the optional Brick Panel Kits before installing
the log set. No fasteners or tools are required. Brickpanels are shown here, however, Corrugated panels
install in the same way. Both style panels are reversible.

Figure 21. Install Rear Panel.
Air Deflector

Rear Panel
Left Side
Panel

Right Side
Panel

Figure 20. Align the Rear panel mortar joints withthose in the side panels.
1. Remove the Glass Frame, if you have not alreadydone so. See fig. 1, pg. 3.

2. Remove the Log Set. These parts are not fastened.
Simply lift them out of the firebox.

3. Install the Rear Panel. Orient the rear panel toalign with the brick courses on the Side Panels asshown in fig. 20. Place the panel against the backwall of the firebox, resting on the log shelf as in
fig. 21.

Figure 22a. Install Side Panel vertically.
Air Deflector

4. Install the Side Panels. Orient the panel straight
upright, with the leading edge on the support
shelf, as shown in fig. 22a. Slide the panel all theway back, keeping it sandwiched between the sidewall and the end of the air deflector. See fig. 22b.
5. Replace the Log Set, and Glass Assembly.

Figure 22b.
Install the Side Panels taking care to clear the Air
Deflector.

19138727_Rev_D 7.27.10

Log Set Assembly

Much time and effort has been devoted to attaining a lively, realistic flame picture while simultaneously achieving efficient fuel combustion andeffective heat output under a variety of installation conditions. The flame picture you experience,
however, will be affected by a number of variables
peculiar to your installation such as venting configuration, environmental and weather conditions,and fuel type. Log placement is critical to the final
flame picture. Pay particular attention to placing
the log pieces as illustrated here. Carefully unpack
and arrange the logs as outlined below. CAUTION:
The logs are fragile. Please handle each piece withcare.

Figure 24 Place the rear log against the back wall.

Use safety gloves to handle the log parts as theceramic fibers can irritate skin.
1. Place the Rear Log on the burner skirt against
the back of the firebox as shown in fig. 24.

2. Set the Lower Left and Right logs in place on theburner plate pegs as shown in fig. 25.

3. Set the three upper logs on the appropriate pegs
as shown in fig. 26.
4. Lightly scatter the Ember Stones, included in
the Log Set package, over the burner plate. Placethem directly on top of the burner base andaround the log parts. DO NOT ALLOW EMBERSTONES TO BLOCK THE PILOT ASSEMBLY AREA.
The burner ports directly in front of the pilot
must remain clear for proper burner ignition.
6.

Figure 25. Place the base logs on the burner pegs.

Replace the Glass Panel Frame using theLatch Release tool to engage the latches withthe frame. See fig. 1, page 3.

Figure 26. Locate the upper logs on theappropriate pegs.
Rear Log
222450KEEP PILOT AREA CLEAR

Left Lower
222452

Left Upper
222454

MiddleUpper
222455Right Lower
222451Figure 23. GI 550 DV Log Set 156450.

20

Right Upper
222453Figure 27. Assembled log set and embers.

138727_Rev_D 7.27.10

System Check

1. PURGING THE GAS LINE: When lighting the appliance for the first time it will take a few moments
to clear the gas line of air. Once this purge is complete, the appliance will operate as described in
the lighting instructions located on the fireplace’s
rating plate and back cover of this manual.

2. PILOT FLAME: The pilot flame should be steady,not lifting or floating. The flame should be blue incolor around the pilot hood, with traces of yellow
toward the outer edges. It is imperative that thepilot flame engulf the top 3/8” of the thermopile(power generator) and the top 1/8” of the quick
drop-out thermocouple. The pilot flame should
project out of the pilot hood 1” at all three ports,
extending to reach the burner plate ports. See fig.
28.

Pilot Shutter Adjustment
The Pilot Shutter, located directly behind the pilot
assembly, is set fully-open at the factory. Those installations which include a long, external vent run
may be susceptible to draft conditions that canaffect pilot stability and cause the valve to shut off
automatically. In such cases, adjusting the shutter
to a closed, or partially-closed position, will help
improve pilot stability.

3. BURNER ADJUSTMENT: Your gas fireplace isequipped with a variable gas control valve. Thisvalve provides easy adjustment of the flame
height appearance and heat output. To adjust
the flame between the HI and LO setting, rotate
the HI/LO knob, located in the center of the valve
face. Flame height will adjust approximately 50%
between the HI and LO settings.
NO SMOKE OR SOOT SHOULD BE PRESENT. CHECKLOG PLACEMENT IF ANY SOOT OR SMOKE IS APPARENT. IF SOOT OR SMOKE PERSISTS, THE AIR SHUTTER
MAY NEED TO BE ADJUSTED.

		CAUTION:
DO NOT ATTEMPT TO ALTER THE FLAME APPEARANCEBY PLACING THE GAS CONTROL IN ANY POSITIONOTHER THAN THE FULL “ON” POSITION.

Flame Appearance / Air Shutter
Adjustment

THIS FIREPLACE IS SHIPPED FROM THE FACTORYEQUIPPED TO USE NATURAL GAS. IF THE BURNER HAS
BEEN CONVERTED FOR USE WITH PROPANE, IT MAY BE
NECESSARY TO ADJUST THE AIR SHUTTER TO ACHIEVEAN IDEAL AIR-TO-GAS RATIO. See page 22.
		
WARNING:AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED, PROFESSIONAL SERVICETECHNICIAN.

The air shutter adjustment can also help achieve thedesired flame appearance. Generally, flame appearance is a matter of individual preference, however a
warm yellowish flame is most common.

Closing the air shutter - in extreme cases may generate very long yellow flames resulting in soot.
Sooting produces black deposits on the logs, on theinside walls of the appliance, and potentially on
the exterior termination cap.
Sooting is caused by incomplete combustion in the
flames and lack of combustion air entering the air
shutter opening.

Opening the air shutter - will generate a flame thatis blue and transparent, or “anemic”. This flame isgenerally more efficient, but not as attractive.

Pilot Shutter
full-open

Ignitor
Thermocouple

Pilot Hood

Thermopile

Figure 28. Correct Pilot flame pattern and Pilot
Shutter location.

21

138727_Rev_D 7.27.10

Surround Assembly

Each of the surround assemblies and front facings iscompletely assembled at the factory. No further assembly is required. All assemblies utilize hooked brackets (fig. 30) that simply hang onto the inboard tabs on
the fireplace cabinet as shown in fig. 10 on page 14.
• Be certain the blower power cord is routed to thefront of the insert.

• Hang the Wide Surround first, if appropriate, on theoutboard tabs on the firebox assembly.

Air Shutter Stem location

under the firebox floor.

Figure 29. Correct flame pattern at maximum
output. Adjust the air shutter if necessary to achieve
desired flame pattern.

Air Shutter Adjustment

The Air Shutter is set half-open at the factory. Thissetting provides good combustion characteristics
with either natural gas or propane in a variety ofoperating conditions. You may find, however, thatyour particular installation requires adjustment to allow for a greater or reduced air/fuel ratio. Follow thisprocedure to adjust the air shutter setting.
1. Locate the Air Shutter adjustment stem extending
down from the center of the firebox floor. You will
not be able to see it, however, you will be able tofeel it about 3 inches from the front of the glass
frame. See fig. 29.
2. Loosen the wing nut and pull the stem forward
to open the air inlet to allow more air into theburner. Push it to the rear to reduce the air. Make
adjustments in 1/8” (3 mm) increments.

• Cast Iron Surround: Remove the upper deflector.
See fig. 8, page 13. Lift the surround assembly by theupper panel to engage the hooks with the inboard
hanger tabs on the firebox assembly.
• Steel Facings: Open the doors and lift the assemblyby the upper panel to engage the hanger bracket
hooks with the inboard hanger tabs.

PlinthA plinth panel is incorporated into the Cast Iron Surrounds. If you choose not to use it, the panel can beremoved simply by bending the panel back and forth
to snap it off of the surround backing plate.

Rating Plate Location

The Lighting Instructions / Rating Plate is tethered to
the Valve & Burner controls compartment on the left
side of the fireplace insert. Simply pull it out to reference when operating the fireplace.
Cast Iron Surround Only: If you are installing a cast ironsurround, relocate the rating plate underneath thefirebox floor where it will be readily accessible after
the surround is hung in place.

Between adjustments, allow the fire to burn 15 -20
minutes on the HIGH setting, observing the flame
continuously.

3. If the flames are lazy, or sooty, move the shutter
forward to increase oxygen. If the flame appears
weak, jet-like, or blue, move the shutter back todecrease air. Repeat the process until the flame is
as desired. Retighten the wing nut.

Hanger Brackets

Figure 30. All surround panels incorporate hanger
brackets that engage with the hanger tabs on thefirebox.

22

138727_Rev_D 7.27.10

Operation

1. Your fireplace can be operated manually using theOn/Off/T-stat rocker switch or it can be automatically controlled using an optional wall-mounted
thermostat or remote control device. A separate
switch is provided for the built-in forced air blower.

Familiarize yourself with the location and functionof the controls. Gas Valve and Burner controls arelocated in the left compartment. Blower controls
are in the right hand compartment. See figs. 31 - 34.
Piezo Ignitor - Push button pilot light ignition.

Gas Control - Used to control the pilot light andgas flow from the supply line.

Regulator - Allows you to adjust heat output andflame intensity from maximum down to 50%.

ON/OFF/ T’STAT Switch - Allows for manual or thermostatic control of the burner.

Figure 31. The pilot assembly is located on the left side,
under the rear log.

Always follow the Lighting Instructions locatedon the inside Back Cover of this manual and also
on the Rating Plate, located in the burner controls
compartment.

2. For the first several hours of operation, it is common to detect some odor as the metal and manufacturing materials cure under heat. This conditionis temporary and can be alleviated by allowing
plenty of fresh air to circulate through the area.

Piezo Ignitor

3. Condensation may develop on the glass upon eachlighting of the appliance. This “fog” will disappear
as the glass heats.

4. Keep the controls and the area under the appliancefree of debris; vacuum this area frequently, especially if you have pets. Always keep the appliancearea clear and free from combustible materials,
gasoline and other flammable liquids.

Gas Control
Knob

Regulator

When a vacuum is used on any service for the fireplace, ALWAYS be sure the fireplace is completelycold.

5. This fireplace utilizes a continuously burning pilot
flame. Exercise caution when using householdproducts containing combustible vapors.

6. CAUTION: DO NOT OPERATE THIS APPLIANCE
WITH THE GLASS REMOVED, CRACKED OR BROKEN.
REPLACEMENT OF THE GLASS SHOULD BE DONE BY
A LICENSED OR QUALIFIED SERVICE PERSON. USE
ONLY REPLACEMENT GLASS PROVIDED BY YOURAUTHORIZED JØTUL DEALER. NEVER USE ANY SUBSTITUTE MATERIALS.

  Figure 32.
GI 550 DV Gas Valve and Regulator.
WARNING:OBSERVE CAUTION NEAR THE GLASS PANEL. THE
GLASS MAY SHATTER IF STRUCK BY AN OBJECT. ALWAYS HANDLE THE GLASS PANEL WITH CARE.

23

138727_Rev_D 7.27.10

Figure 33.
GI 550DV Burner
Control
Switch.

Maintenance




The GI 550 DV gas fireplace and its venting systemshould be inspected before use and at least annually
by a qualified service technician.
		
IMPORTANT:ALWAYS TURN OFF THE GAS SUPPLY TO THE FIREPLACEAND UNPLUG THE FORCED AIR BLOWER BEFORE ANYSERVICE WORK IS PERFORMED ON THE FIREPLACE.

Annual Cleaning
Vent System

Figure 34.
GI 550 DV andBlower Controls.




The entire vent system, including the chimney, should
be inspected and cleaned every year. If the intake
and exhaust venting is disassembled for any reason,
it should be reassembled and sealed according to
the vent manufacturer’s instructions provided at theinitial installation.

Burner and Log Set

Periodically inspect the Firebox, Valve Compartment,
Blower Assembly and Convection Airways to BE CERTAIN THAT THE FLOW OF COMBUSTION AND VENTILATION AIR IS UNOBSTRUCTED.

Blower Function

The blower is controlled by a heat-activated switch(snapstat) that will only function if the blower control
switch is in either the HI or LOW setting. The blower
will not operate until the sensor reaches 120°F. This
will take about 10 minutes in most installations.
Conversely, once the burner is off, the blower willcontinue to operate until the snapstat cools down to
110°F and shuts off power to the blower.

If the blower is not needed, place the blower control switch in the OFF position and the snapstat will
not function.
CAUTION: Always unplug the Blower when performing any service on the fireplace.

The firebox should be vacuumed at least annually to remove any surface build up. Use a soft brushattachment and handle the logs carefully as they are
fragile. Be sure to vacuum or wipe off the pilot assembly, burner orifice and burner tube.

Glass Care

Clean the glass as necessary. Wipe the surface witha clean, dampened, soft cloth. Follow with a dry, soft
towel. Take care not to scratch the glass surface.

Scan 70i: Sliding Glass Panel Care

The black coating around the perimeter of the back ofthis glass is especially prone to fingerprinting whenhandled. Fingerprints may be wiped clean with a soft
cloth and any common window cleaning solution.

WARNING: DO NOT USE ABRASIVE CLEANERS ON THE
GLASS. NEVER CLEAN THE GLASS WHEN IT IS HOT.

24

138727_Rev_D 7.27.10

Gasket Inspection

It is important that the glass gasket be inspected atleast annually. Examine the ribbon gasket for signs ofdeterioration and make sure the gasket has a positive seal. Replace the gasket if necessary. Refer to thereplacement parts list on page 27.

Glass Panel or Gasket Replacement

Glass Panel or Gasket Removal

2. Place the gasketed glass within the frame andpress each of the retainer clips back into place on
the retainer walls.

1. Use the Latch Release Tool to disengage the latchesfrom the glass frame. See fig 1, pg. 3.

2. Swing the bottom of the glass frame out and lift todisengage it from the retaining lip at the top of thefirebox. Lay the assembly on a flat surface, protecting the frame from scratches using a blanket or
towel.
3. The glass panel is held in place by four retainer
clips. Use a screwdriver to carefully pry these up off
the edge of the glass retaining walls. See fig. 35.

1. Wrap the new gasket material evenly around theedge of the glass, peeling back the protective
strip to expose the adhesive as you go. Press theadhesive side down onto the glass surface. Do
not stretch the gasket. See fig. 36.

FOR REPLACEMENT, USE ONLY JØTUL
CERAMIC GLASS PANEL PART 156438.
DO NOT USE ANY OTHER TYPE OF GLASSWITH THIS APPLIANCE.

4. Remove the old gasket material.

Retainer Clips

Figure 35. Glass Retainer Clip locations.

Figure 36. Gasket Replacement25

138727_Rev_D 7.27.10

Universal GI 550 DV
Illustrated Part Breakdown




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


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





















































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







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Figure 37. Part Identification.

26

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



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138727_Rev_D 7.27.10

Universal GI 550 DV Part List
No.		
1.
2.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.

Description
Screw, Pan Head 10-32 x 3/8
Wall, Inner Back
Burner Skirt, Rear
Cabinet Wall, Rear
Bracket, Blower Mounting
Blower, TransFlow 120 CFM
Heat Shield, Left
Cabinet Wall, Left
Wingnut, M6
Control Box Receptacle
Wire Strain Relief, Heyco
Switch, On/Off/T’stat, Plain
Rheostat, Long Lead 26”
Cover Plate, Blower Switch Box
Rheostat Control Knob
Air Deflector, Cabinet Top
Burner Switch Cover Plate, Silkscreened
Ignitor Bracket
Screw, M4 x 8 PH Pan Head
Piezo Ignitor Button
Valve, NG, High Temp, 50% TD
Elbow, 90° Brass 3/8 NTP
Latch Assembly
Cabinet Base
Leg Leveler Bracket, Right
Leg Leveler Bracket, Left
Bolt, Leveling, M8 x 40
Nut, Hex, Plain M6 DIN 934
Screw, Pan Head 10-32 x 3/8
Firebox Weldment
Valve Bracket
Screw, #8 x 3/4”
Pilot Assembly
Pilot Spacer
Gasket, Pilot Assembly
Pilot Access Panel
Gasket, Pilot Access Panel
Vent Installation Tool
Vent Pipe Adaptor
Cabinet Top
Gasket, Vent Adaptor
Vent Connector Assembly
Gasket, 3” Adaptor
Heat Shield, Top Firebox
Relief Door
Burner Top Plate
Burner Air Deflector
Nut, Hex, Plain M6 DIN 934
Burner Gasket
Bolt, M6 x 20 Serr. Flange Hex Hd
Burner Base
Venturi Tube
Tube Holder
Nut, M6 Serr. FlangePart Number
1179112213782222102213982224142227892217362213971179752220481179512207032209702213942207092224562222723902576
11792039025732222632222922217122213842224402227301180479930
117911221374221385117986129471
2222841296702213991291532222672222052217372222812222591296772224152224322217492220599930
222283117117104262221391103992117968No.		 Description				
46-54
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
68-70
71.
72.
73.
74.
75.
76.
77.

Burner Assembly, Replacement
Primary Air Shutter
Handle, Primary Air
Gasket, 2.25 in. OD. x .125 in.
Fender Washer, .250 in. x 2.250 in.
Fettle, Blue Black Enamel
Heat Shield, Right
Cabinet Wall, Right
Snapstat, 120-110°F
Snapstat Bracket
Glass Frame Handle
Orifice, #31 - NG
Gasket, Drop-in Orifice Holder
Orifice Holder, Drop-in Assembly
Tinnerman U-Clip
Glass Gasket, .250 x 1” Tadpole Fiberglass
Glass, Ceramic / 5 mm
Replacement Glass Kit
Replacement Glass Frame, Matte Black
Replacement Glass Frame, Jøtul Iron
Log Set, 6 pcs.) Illustrated on pg. 20.
Blower Kit*
Rheostat Kit*
Blower Switch Box Kit, complete
Vent Adaptor Assembly , inc. gaskets
Pilot ShutterPart Number

15645422139022138922073411802310432727
222051221971220617220989222268045026222280222291
220042129124221718156438156021156790156450156455156456156459156464222498* not illustrated
Use only genuine Jøtul Replacement Parts available
from your local Authorized Jøtul Dealer or by contacting:Jøtul North America
55 Hutcherson Dr.
Gorham, ME 04038
207 591-6601

27138727_Rev_D 7.27.10

Appendix A

Remote Control Installation

The optional Jøtul Remote Control 129706 may be installed in place of the factory-installed manual burnerswitch. Follow this procedure:

Receiver1. Remove the Burner Switch Box from the valve
compartment. Remove the switch cover plate anddisconnect the wires from the TH and TH/TP terminals under the valve.
2. Remove the Receiver from the plastic Fireplace
Mounting Plate.
a)
Pry off the slide switch cap.
b)
Press down, then release the battery box todisengage it from the receiver box.
c)
Slide the receiver box out from the plastic
fireplace mounting plate. See fig. 38.
d)Fireplace Mounting Plate

Figure 38. Remove the Receiver from the fireplace
mounting plate.

Replace the battery box into the receiver.

3. With the battery box oriented to the right, attach
the Receiver assembly onto the front of the insert Burner switch box using the two sheet metalscrews previously removed from the original coverplate. See fig. 39.
4. Attach the Receiver Cover plate to the Receiverusing the two small screws supplied in the kit.
Replace the battery box and slide switch cap.
Place the switch in the OFF position.

5. Run the receiver wires out the back of the switch
box and connect the leads to the TH and TH/TP
terminals on the valve. DO NOT DISCONNECT ANY
WIRES FROM THE VALVE.
6. Reinstall the switch box to the valve compartment
floor using the same nut previously removed.

The Jøtul GI 550 DV fireplace insert is approved for
installation with direct vent chimney components
supplied by the following manufacturers:
800-835-4429

Selkirk Corporation
1301 W. President George Bush Hwy, Suite 330
Richardson, TX 75080-1139
800-992-8368

28

Slide
SwitchCap
Switch Box
Receiver Cove r plate

Figure 39. Install Remote Receiver into theburner switch box.

American Metal Products (Amerivent)
8601 Hacks Cross Rd.
Olive Branch, MS 38654 		
800-423-4270

Approved Vent
Manufacturers
Simpson Dura-Vent, Inc.
P.O. Box 1510
Vacaville, CA 95696-1510		

Receiver

Security Chimneys International Limited
2125 Monterey, Laval, Québec
Canada, H7L 3T6			
450-973-9999
Metal-Fab, Inc.
P.O. Box 1138
Wichita, KS 67201		
Industrial Chimney Corp.
Excel Direct Vent
400 J-F Kennedy
St. Jerome, (Quebec)
Canada, J7Y 4B7			

316-943-2351

450-565-6336

Jøtul Group Gas Product
Limited WarrantyThis warranty policy applies to gas products identified by
Jøtul, Scan, and Atra trade names, as set forth below.
A. Cast Iron, Steel Doors, Surround Components, Firebox:

Jøtul North America Inc. (JØTUL) warrants, to the originalretail purchaser, that those components of the Jøtul, Scan,or Atra Gas Stove or Fireplace specified above will be freeof defects in material and workmanship for a period of five(5) years from the date of purchase. This warranty is subject
to the terms, exclusions and limitations set forth in thefollowing text.
B. Burner, Burner Treatments, Firebox Panels:JØTUL warrants, to the original retail purchaser, thatthose components of the Jøtul, Scan, or Atra Gas Stove or
Fireplace specified above will be free of defects in material
and workmanship for a period of two (2) years from thedate of purchase. This warranty is subject to the terms,
exclusions, and limitations set forth in the following text
C. Gas & Electrical Components (controls, plumbing, valve,
blower):JØTUL warrants, to the original retail purchaser, thatthose components of the Jøtul, Scan, or Atra Gas Stove or
Fireplace specified above will be free of defects in material
and workmanship for a period of one (1) year from thedate of purchase. This warranty is subject to the terms,
exclusions, and limitations set forth in the following text.

JØTUL will repair or replace (including parts & labor), at its option, anyof the above components determined by JØTUL to be covered by thiswarranty. You must, at your own expense, arrange to deliver or ship thecomponent to an authorized Jøtul, Scan, or Atra dealer and arrange for
pickup or delivery of the component after repairs have been made. If,
upon inspection, JØTUL determines that the component is covered by thiswarranty, the repair or replacement will be made as set forth above. This
warranty is not transferable and is extended only to, and is solely for the
benefit of, the original retail purchaser of the Jøtul, Scan, or Atra Gas Stoveor Fireplace. This paragraph sets forth the sole remedy available under thiswarranty in the event of any defect in the Jøtul, Scan, or Atra Gas Stove or
Fireplace.
The warranty period for any replaced component will be the remaining
unexpired portion of the warranty period for the original component.
Please retain your dated sales receipt in your records as proof of purchase.
EXCLUSIONS AND LIMITATIONSNOTICE: This warranty is void if installation or service is performed bysomeone other than an authorized installer, service agency or gas supplier,or if installation is not in conformance with the installation and operating
instructions contained in this owner’s manual or local and/or national fireand building regulations. A listing of local authorized installers, service
agencies and gas suppliers can be obtained from the National Fireplace
Institute at http://www.nficertified.org/.
This warranty does not cover the following:
1) Repair or replacement of parts that are subject to normal wear andtear during the warranty period or to parts that may require replacement
in connection with normal maintenance. These parts include gaskets andglass (except to the extent such parts suffer damage from thermal stress).
2) Damage due to incorrect installations not in conformance with the
installation instructions contained in this owner’s manual or local and/or
national fire and building regulations.

138727_Rev_D 7.27.10
3) Damage due to service performed by an installer, service agency orgas supplier, unless otherwise agreed to in writing by JØTUL.
4) Labor or other costs associated with the repair of gas controls,
plumbing, burners, log set, or sheet metal firebox beyond the warranty
period.
5) Damage caused by unauthorized modification, use or repair.
6) Damage to enameled surfaces caused by improper operation or
misuse, including use that is not in conformance with the operating
instructions contained in this owner’s manual. Such damage cantypically be identified by bubbling, cracking, or discoloration of theenamel finish.
7) Costs incurred by travel time and/or loss of service.
8) Damage incurred while the Jøtul, Scan, or Atra Gas Stove or Fireplaceis in transit.
IN NO EVENT SHALL JØTUL, ITS PARENT COMPANY, SHAREHOLDERS,AFFILIATES, OFFICERS, EMPLOYEES, AGENTS OR REPRESENTATIVESBE LIABLE OR RESPONSIBLE TO YOU FOR ANY SPECIAL, INDIRECT,INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR OTHER SIMILAR DAMAGES,INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, LOST SALES, INJURYTO PERSON OR PROPERTY, OR DAMAGES TO A STRUCTURE OR ITSCONTENTS, ARISING UNDER ANY THEORY OF LAW WHATSOEVER.
ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIESOF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,
OR OTHERWISE, ARE LIMITED IN DURATION TO THE LENGTH OF THISWRITTEN WARRANTY. EXCEPT AS EXPRESSLY SET FORTH HEREIN, JØTUL
MAKES NO ORAL, WRITTEN OR OTHER WARRANTY WITH RESPECT TO
JØTUL, SCAN OR ATRA GAS STOVES OR FIREPLACES.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on the length of implied
warranties. Therefore, the above exclusions or limitations may not apply
to you. This warranty gives you specific legal rights, and you may haveother rights, which vary from state to state.
JØTUL reserves the right to discontinue, modify or change the materials
used to produce the Jøtul, Scan, or Atra Gas Stove or Fireplace. JØTUL
shall have the right to replace any defective component with substitutecomponents determined by JØTUL to be of substantially equal quality
and price.
The dollar value of JØTUL’s liability for breach of this warranty shall belimited exclusively to the cost of furnishing a replacement component.
JØTUL shall not in any event be liable for the cost of labor expended
by others in connection with any defective component. Any costs or
expenses beyond those expressly assumed by JØTUL under the terms ofthis warranty shall be the sole responsibility of the owner(s) of the Jøtul,Scan, or Atra Gas Stove or Fireplace.
No dealer, distributor, or other person is authorized to modify, augment,
or extend this limited warranty on behalf of JØTUL. NO MODIFICATION
OR CHANGE TO THIS WARRANTY WILL BE EFFECTIVE UNLESS IT IS MADE
IN A WRITTEN DOCUMENT MANUALLY SIGNED BY AN AUTHORIZEDOFFICER OF JØTUL.
An authorized installer may have been provided with certain
information related particularly to the Jøtul, Scan, or Atra Gas Stove or
Fireplace; however, no authorized installer or other person who may
service the appliance is an agent of JØTUL. No inference should be madethat JØTUL has tested, certified, or otherwise pronounced any person as
qualified to install or service the appliance. JØTUL shall not be liable orotherwise responsible for any error or omission by a person installing orservicing a Jøtul, Scan, or Atra Gas Stove or Fireplace.
If you believe your Jøtul, Scan, or Atra Gas Stove or Fireplace is defective,
you should contact your nearest authorized Jøtul, Scan, or Atra
dealer, who will process a warranty claim. IN ORDER TO QUALIFY FOR
WARRANTY COVERAGE, JØTUL MUST RECEIVE NOTICE OF A POSSIBLE
DEFECT WITHIN SIXTY (60) DAYS OF THE DATE THE DEFECT IS FIRSTDISCOVERED, OR REASONABLY COULD HAVE BEEN DISCOVERED.
This warranty is given by Jøtul North America, Inc.,
55 Hutcherson Drive, Gorham, Maine 04038 USA

29

138727_Rev_D 7.27.10
RETAIN THIS MANUAL FOR REFERENCE AND MAKE
IT AVAILABLE TO ANYONE USING OR SERVICING THE
FIREPLACE.

SERVICE LOG:

MODEL NAME: Jøtul GI 550 DV Gas Fireplace Insert

Name of Technician ________________________SERIAL NUMBER:__________________________

Company Name ____________________________DATE OF PURCHASE:_______________________

Date of service _____________________________AUTHORIZED DEALER:______________________

Work Performed ____________________________NAME OF INSTALLER:________________________________________________________________TYPE OF FUEL:______________________________________________________________________WAS FIREPLACE FUEL CONVERTED?___________NOTES:SERVICE LOG:
Name of Technician ________________________
Company Name ____________________________
Date of service _____________________________
Work Performed ______________________________________________________________________________________________________________SERVICE LOG:
Name of Technician ________________________
Company Name ____________________________
Date of service _____________________________
Work Performed ______________________________________________________________________________________________________________

30

LIGHTING INSTRUCTIONS

138727_Rev_D 7.27.10

FOR YOUR SAFETY, READ BEFORE LIGHTING.
WARNING:IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. This appliance has a pilot which must be lit
by hand. When lighting the pilot, follow these
instructions exactly.

B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to thefloor because some gas is heavier than air andwill settle to the floor.
WHAT TO DO IF YOU SMELL GAS:
• Extinguish any open flame.
• Open windows.
• Do not light any appliance.
• Do not touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from aneighbor’s phone.

• If your gas supplier cannot be reached, call thefire department.
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will notpush in or turn by hand, do not try to repair it.
Call a qualified technician. Force or attempted
repair may result in a fire or explosion.
D. Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part of the control system and any gas
control which has been under water.

LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.

2. Access the valve controls in the left side compartment.

3. Turn the Burner ON/OFF switch to “OFF”, or set the thermostat to the lowest setting (if used).
4. Confirm that the gas supply line shut-off valve is open.
5. Push in gas control knob slightly and turn clockwise
to “OFF”.

  Control
Knob

Control ValveNOTE: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.

6. Wait five (5) minutes to clear out any gas. If you thensmell gas, STOP! Follow “B” in the safety information
above on this page. If you do not smell gas, go to thenext step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT”.

8. Push in control knob all the way and hold in. Immediately light the pilot by triggering the spark
ignitor (push the red button repeatedly) until pilot
lights. Continue to holdthe control knob in forabout one minute after
the pilot lights. Releaseknob and it should spring
Pilot Assembly
back. The pilot should remain lit. If it goes out, repeat Steps 5 through 8.
• If knob does not return when released, stopand immediately call your service technician orgas supplier.
• If pilot will not stay lit after several attempts,
turn the control knob to OFF and call your service technician or gas supplier.

9. Turn gas control knob counterclockwise
“ON”.

to

10. Set the Burner switch to “ON” to light theburner. If using a thermostat, set Burner switch
to “T-STAT” and set the thermostat to the desired
temperature.

TO TURN OFF GAS TO THE APPLIANCE:
1. Turn ON/OFF switch to” OFF”. The pilot will remain
lit for normal service.
2. For complete shutdown, turn ON/OFF switch to“OFF”.

3. Access the lower controls.

4. Depress gas control knob slightly and turnclockwise
to “OFF”. Do not force.

31

138727_Rev_D 7.27.10

July 2010
138727-D

This appliance must be installed in conformance with local and national building regulations. Before
beginning the installation, it is important that the these instructions be carefully read and understood.
Jøtul maintains a policy of continual product development. Consequently, products may differ in specification, color or type of accessories from those illustrated or described in various publications.
Jøtul vise sans cesse a ameliorer ses produits. C’est pourquoi, il se reserve le droit de modifier les specifications, couleurs etequipement sans avis prelable.

Jøtul AS
P.O. Box 1411
N-1602 Fredrikstad
Norway32

Jøtul North America
55 Hutcherson Dr.
Gorham, ME 04038-2634