HighlaNDER™ High
Efficiency Woodstove
EPA Certified (5.76 grams/hr)

Model TR003 Owners Manual(save this manual for future reference)

READ ALL INSTRUCTIONS CAREFULLYBEFORE STARTING THE INSTALLATION
OR OPERATING THE STOVE. Failure tofollow instructions may resultin property damage, bodily injury,
or even death.

SAFETY INSTRUCTIONSDo NOT use this stove in a
mobile home, Manufactured Home,
trailer or Tent — NO EXCEPTIONS!
This stove meets
Test Standards:
UL 1482-1996

Safety Notice: If this stove is not properly installed a house/building fire
may result. For your safety, contact local building or fire officials about
permits, restrictions, and installation requirements for your area.

Read All Instructions carefully.
1. The installation of this stove must comply withyour local building code rulings. Please observe
the clearances to combustibles (see reference
figures 1–3). Do not place furniture or otherobjects within the clearance area.
2. Verify that the stove is properly installed before
firing the stove for the first time. After readingthese instructions, if you have any doubt about
your ability to complete your installation properly,
you must obtain the services of a professional
licensed installer familiar with all aspects of safe
and correct installation. DO NOT use
temporary or makeshift compromises
during installation.
3. DO NOT store wood, flammable liquids or othercombustible materials too close to the unit. Referto certification label on back of unit and reference
figures 1 – 3 in this manual.
4. DO NOT install this stove in a mobile
home, manufactured home, trailer or tent
( N O E X C E P T I O N S ! p e r H U D Fe d e ra lStandard: 24 CFR Ch.XX).

5. If any parts are missing or defective, please notify
the dealer or manufacturer immediately. DO NOTOPERATE A STOVE THAT IS MISSING ANYPARTS!
6. Do not tamper with combustion air control beyond
normal adjustment capacities.
7. Always connect this stove to a chimney and vent to
the outside. Never vent to another room or insidea building. DO NOT CONNECT THIS UNIT TO A
CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
8. DO NOT connect a wood burning stove to analuminum Type B gas vent. This is not safe.
Use approved masonry or a UL 103 HT (U.S.)
Listed Residential Type and Building Heating
Appliance Chimney. Use a 6” diameter chimney,that is high enough to give a good draft. (Seespecifics in Chimney Connections instructions).
9. Be sure that your chimney is safely constructed
and in good repair. Have the chimney inspectedby the fire department or a qualified inspector. Your
continued on next page
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971

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SAFETY INSTRUCTIONS continued…
insurance company should be able to recommend
a qualified inspector.
10. Creosote or soot may build up in the chimney connector and chimney and cause a house/building
fire. Inspect the chimney connector and chimney
twice monthly during the heating season and clean
if necessary. (See Chimney Maintenance, page12).
11. In the event of a chimney fire, turn the aircontrol to closed position, leave the building and CALL THE FIRE DEPARTMENTIMMEDIATELY! Have a clearly understood planon how to handle a chimney fire by contacting yourlocal or provincial fire authority for information onproper procedures in the event of a chimney fire.
12. To prevent injury, do not allow anyone to use thisstove who is unfamiliar with the correct operationof the stove.
13. D o n o t o p e r a t e s t o ve w h i l e u n d e r t h e
influence of drugs or alcohol.
14. For further information on using your stovesafely, obtain a copy of the National Fire
Protection Association (NFPA) publication, “Using
Coal and Wood Stoves Safely” NFPA No. HS-101978. The address of the NFPA is Batterymarch
Park, Quincy, MA 02269.
15. Dispose of ashes in a metal container with a tightfitting lid. Keep the closed container on a noncombustible floor or on the ground, well away from all
combustible materials. Keep the ashes in the closed
container until all cinders have thoroughly cooled.
The ashes may be buried in the ground or picked
up by a refuse collector.
16. The paint used on your stove may give off smoke and/or odor during the first fires. This may occur during
the first 12 to 15 fires until the paint has cured. Afterthe paint has cured this will end and not reoccur. Persons with lung conditions or owners of susceptible
domestic pets (such as birds) should takeprudent precautions. Open windows and doors asneeded to clear smoke and odor. If the stove is overfired, paint discoloration will occur.
17. This stove has a painted surface whichis durable but it will not stand rough handlingor abuse. When installing your stove, use carein handling. Clean with soap and warm water
when stove is not hot. Do not use any acids
or scouring soap, as these solvents wear and dull
the finish.
18. The walls of the firebox may become slightly distorted after a period of use. A slight distortion will
not affect the operation of the stove.

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19. While stove is in operation, all persons,especially young children should be alerted to thehazards from high surface temperatures. Keepaway from a hot stove to avoid burns or clothingignition.
20. If small children will be in the same room as
the stove during operation, provide a sturdy barrier to keep them at a save distancef r o m t h e s t ove. N ever leave s m all
children unsupervised when they are in thesame room as the stove.
21. Keep stove area clear and free from all
combustible materials, gasoline, and other flammable vapors and liquids.
22. To prevent bur ns always wear protective
c l o t h i n g , l e a t h e r h e a r t h g l ove s a n d eye
protection, while tending the fire.
23. While in operation, keep the feed door closed andsecured at all times except while tending the fire.
24. Do not over fire the stove. Over firing will
occur if the feed door is left open during
operation. Such actions can result in ver ydangerous operating conditions.
25. NO NOT ELEVATE FIRE! Build fire directly on thebottom of the firebox. This stove has not been tested
with the use of grates, andirons, or other means ofelevating fire and should not be used.
26. All power cords and electrical appliances
and/or assemblies must be kept outside of theclearance dimensions shown in this manual for
combustible materials.

NOTE: A licensed professional heating and cooling contractor should
be consulted if you have questions
regarding the installation of thissolid fuel burning appliance.
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Table of Contents
Safety Precautions......................................................................................... 1 – 2
Tools and Materials Required for Installation.................................................... 4
Assembly Instructions . ...................................................................................... 4
Locating the Stove .............................................................................................. 4
Minimum Clearances .......................................................................... 5 – 6Installation............................................................................................................ 7
Firebrick Assembly ............................................................................................. 7
Connector Pipe Installation................................................................................. 7
Chimney Connections................................................................................. 8 – 10
Operating Instructions
House Fire Hazards, Operating Precautions, Warnings....................... 11
Wood Types/Sizes..................................................................................... 11
Starting a Fire........................................................................................... 11
Adding Fuel............................................................................................... 12
Service hints
Chimney Draft ......................................................................................... 13
Glass Care & Replacement, Glass Gasket Replacement .................... 13
Glass Gasket Replacement .................................................................... 13
Creosote Formation, Prevention, Removal . .......................................... 14
Parts – HIGHLANDER™ ................................................................................... 15
Parts – Glass Door (Glass Replacement)........................................................ 16
Parts – Fire Brick . ............................................................................................. 16
Optional F-6 Blower Wiring Diagram................................................................ 17
Floor Protector Calculations............................................................................. 18
Chimney Connection Systems & Clearances.................................................. 19

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Assembly Instructions
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance ofyour wood stove and assumes no responsibility of any incidental or consequential damages.
Tools and Materials Required for Installation
		
•
•
•
•
•
•
•
•
•

tools

Pencil
6 foot Folding Rule or Tape Measure
Tin Snips
Drill: Hand or Electric
1/8” dia. Drill Bit (for sheet metal screws)
Screwdrivers (blade and Phillips type)14mm Nut Driver or Ratchet with 14mm Socket
Safety Glasses
Glovesmaterials(NOTE: The following items are not included with your stove)
Flooring Protection: 40” x 48” as specified (see page 4)
Chimney Connection Pipe: 6” black steel (24 ga. min.) straightstove pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
Listed Type HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)

CAUTION: Stove is heavy. Make sure you
have adequate help and use proper
lifting techniques whenever moving
stove.
1. Uncrate the stove and remove cardboard packing
and protective poly bag. Remove pedestal base(#5) from carton. (Save cardboard for further assembly.)
2. Remove parts from inside stove. Parts include:
Blower Assembly (#29), Pedestal Front (#30), two(2) Pedestal Sides (#3), Pedestal Back (#2), Drawer(#32), Drawer Slide Support (#31) and Hardware
Pack (#27) located inside firebox.
NOTE: Stove may be lightened during installation byremoving fire brick. Replace firebrick before using.
There are three different sizes brick. Note the location of each while removing or refer to illustration 1for proper location inside firebox.
3. Assemble pedestal using fasteners provided in
hardware pack. Attach both sides (#3) to pedestal
front (#30) then attach pedestal back to sides.
4. Place pedestal assembly on top of base. Align holesin pedestal sides with holes in the base. Insert bolts
into each hole.
5. Carefully tip the base assembly back, place a lockwasher and thread a nut onto each bolt. Tighten allpedestal hardware.
6. Set the Ash Drawer Slide Support (#31) inside thepedestal assembly.

Page 4 / TR003X HIGHLANDER™

7. Place flattened carton on floor and place styrofoam
packaging material on carton to support stove bodyand carefully tip stove body back onto blocks in
preparation for attaching pedestal.
NOTE: Stove body is HEAVY. Make sure you haveadequate help to lift stove body and use proper
lifting techniques.
8. Align pedestal assembly over the angle bracket rails
attached to bottom of stove. Rails must fit insidepedestal assembly. Using self-tapping screws, attach pedestal base to stove using two screws oneach side. Place stove back into upright position,
install Drawer (#32), remove carton and blocks
and replace fire brick if it was removed. DO NOTOPERATE STOVE WITHOUT FIREBRICK!
9. Attach blower assembly (#29) to the rear of stove
using Ceramic Gasket (#34) between blower andstove. Make sure blower & gasket align with opening
in stove back. Secure with screws provided.
10. After properly locating floor protector (fig 1, page 4)
to accommodate minimum stove clearances, placestove in position on floor protector.
11. Route the blower power cord away from stove. Do
not allow the power cord to touch any hot surfaces.
Keep power cord at least 12” from stove surfaces.
12. Once stove is positioned, plug power cord into agrounded 120v outlet.

Locating Stove
1. The stove must be placed on solid concrete, solid
masonry, or when installed on a combustible floor,
on a Underwriters Laboratories Listed floor protector, such as Hy-C or Imperial Model UL 4048BK or
equivalent with 0.8 R-factor. (NOTE: to calculate
R-value of alternative materials see page 18). Thebase must extend at least 16” beyond the front of
the access door, 6” to the sides and 12” to the rear,and must extend under and 2 inches beyond eitherside of the stove pipe if it is elbowed towards a wall.
(See figures 1 & 3 and consult local building codesand fire protection ordinances).
CAUTION: (Fire Hazard) Carpetingand other combustible material
shall not cover the floor protector.
These materials must remain outsideof combustible clearances, seefig. 1 – 3.
continued on next page
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Locating Stove …continued
2. The stove must have its own flue. Do notconnect this unit to a chimney flue
serving other appliances.
3. After observing the clearances to combustible materials (figures 1–3), locate your floor
protector accordingly (figure 1) and carefully place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned andinspected 6” masonry chimney or a 6” i.d. listed
chimney.
4. U s e 6 ” r o u n d b l a c k s t o v e p i p e , n o tgalvanized stove pipe. Secure pipe sections withthree (3) sheet metal screws in each stove pipe
and/or elbow joint to firmly hold the pipe sections
together. Do Not connect this stove to any air distribution or duct system.
5. R e c h e c k c l e a r a n c e s f r o m t h e s t o v e ,connector stove pipe, and corner clearances using the illustrations in figures 1–3 andyour local building codes or fire protection
ordinances.
NOTE: Drywall faced with brick or stone must be
considered a combustible surface.
6. D o N o t i n s ta l l t h i s s t o v e i n a m o bile home, manufactured home, trailer or tent – NO EXCEPTIONS! (HUD Federal
Standard: 24 CFR Ch.xx)

7. T h e c l e a r a n c e s p r o v i d e d a r e m i n i m u mdimensions determined by Omni Test Laboratories, Inc., the manufacturer’s testinglaborator y. Installation of this stove mustcomply with the latest edition of NFPA 211 forreduced clearances and/or your local building code rulings. Use whichever minimum
dimensions are LARGEST.
Failure to follow these minimum clearance requirements may result in an unsafe
installation and could cause a fire.
8. T h i s s t o v e m e e t s U. S . Te s t S t a n d a r d :UL 1482-1996.
9. Always locate stove to provide a source of fresh
air into the room where the unit is installed.
Failure to do so may result in air starvation of otherfuel burning appliances and the possible development of hazardous conditions.

CAUTION: Keep furnishings and othercombustible materials away form thestove AND OUTSIDE Minimum Clearances.
CAUTION: REPLACE FIREBRICKS Before
firing woodstove. Position firebricks
so no gaps remain between bricks.
Continued on next page

TOP VIEWCOMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211

BACKWALL

12"minDASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH
AND EXTENDING 2” BEYOND EACH SIDE

37.5"

12"min.
45"
17"

SIDEWALL

15"
min.

FLOOR
PROTECTOR

25.5"

16"min.
6"min.

Fig. 1 – Top View Minimum Clearance Dimensions from Combustible Surfaces
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Locating Stove …continued
CORNER CLEARANCES
12"

12"

Fig. 2 – Top View
Minimum Corner Clearancesfrom Combustible Surfaces

Fig. 3b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces

Firebrick AssemblyFirebrick extends the life of your stove and radiates
heat more evenly. Check to see that all firebricks are in
their correct positions and have not become misaligned
during shipping or assembly. If removed for ease of
locating stove, firebrick must be replaced before firing.
See diagrams, fig. 4a – 4c, for proper positioning.

A
A
Page 6 / TR003X HIGHLANDER™

B

Fig. 3a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces

B

C

A

A

CAUTION: NEVER OPERATE STOVE WITHMISSING OR CRACKED FIRE BRICKS!

Four (4) A-Size
Two (2) B-Size
One (1) C-Size

Fig.4a– Step 1, Bottom Firebrick Installation
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Locating Stove
Fire Brick Dimensions
A-Size: 9”x41/2”x11/4”
B-Size: 9”x23/4”x11/4”
C-Size: 9”x31/4”x11/4”

C

A

A

A

C

Fig.4b– Step 2, Side Firebrick InstallationA

Four (4) A-Size
Two (2) B-Size

B

A

A
C
B

B

A

A

A

B

A

AA

C

A

B

A A A

B

B

A

B

A

Two (2) A-Size
Two (2) C-Size

Fig.4c– Step 3, Back Firebrick Installation

CONNECTOR Pipe Installation
1. The tapered end of the connector stovepipe fits into
the stove flue collar.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of horizontal run.
3. You must have at least 18 inches of clearance
between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue (fig.
5).
5. Secure pipe/elbow sections with three (3) sheet
metal screws at each joint to make the piping
rigid.
6. It is recommended that no more than two (2) 90
degree bends be used in the stovepipe installation. The use of more than two 90 degree bends
may decrease the amount of draw and possibly		

cause smoke spillage. Where possible, use only
corrugated (nonadjustable) elbows. These provide
a better seal.
7. The connector pipe must not pass through an
attic or roof space, closet, or any concealed space,or floor, ceiling, wall or combustible construction.
(See Chimney Connector Systems & Clearances,page 17). A UL 103 HT Listed chimney must be
used from the first penetration of ceiling or wall tothe chimney cap. Never use single wall connector
pipe as a chimney - a house fire could result.
NOTE: Connector pipe is NOT INCLUDED.
To purchase, Visit your local hardware, home or building center. See“Locating Stove” page 4 for additional
specifications.

CORRECT	WRONG	WRONG

Fig.5 – Stovepipe/Flue Connections
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Chimney connections
The stove must be connected to either a masonryor manufactured metal chimney built and tested to thespecifications listed on the previous pages.
Chimneys perform two functions:1). As a means of exhausting smoke and flue gases
which are the result of fuel combustion.
2). The chimney provides “draft” which allows
oxygen to be continuously introduced into theappliance, so that proper combustion is possible. This
stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh air into theroom where the stove is located. Failure to do so may
result in air starvation of other fuel burning appliances
and the possible development of hazardous conditions,fire or death.
Your stove itself does not create draft. Draft isprovided by the chimney. To achieve proper draft yourchimney must meet the three minimum height requirements detailed in figures 7 – 9. A minimum of 0.05
w.c. (measured in water column) is required for proper
drafting to prevent back puffing, smoke spillage, and to
maximize performance. (Gauges to measure draft arereadily available at stove stores and are economical torent or purchase.)
Factors such as wind, barometric pressure, trees,
terrain and chimney temperature can have an adverse
effect on the draft. The manufacturer cannot be held
responsible for external factors leading to less than
optimal drafting.
Should you have a problem with inadequate draft,
you should contact a licensed heating and cooling contractor for assistance in solving the problem.

nect directly to a masonry chimney are shown infigure 6.
If the connector stove pipe must go through a combustible wall before entering the masonry chimney,consult a qualified mason or chimney dealer. The installation must conform to local building and fire codes andlatest edition of NFPA 211.
If there is a cleanout opening in the base of thechimney, close it tightly.
THImBLE6˝ ROUND
24 ga. BLACk
CONNECTORSTOVEPIPECOLLARCHImNEY
FLUE
5/8" TILE
CHImNEY
LINER

8˝ mIN.
LINER
BELOw
ENTRY
HOLE

mASONRY
CHImNEY

Fig.6 - Masonry Chimney Connection

IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stove requiresa 6” diameter flue.
2. Never connect this unit to a chimney serving another appliance.
3. The chimney must meet all minimum height requirements.
4. Never use a chimney to ventilate a cellar or basement.
5. C o n t a c t y o u r l o c a l b u i l d i n g a u t h o r i t y
for approved methods of installation and anynecessary permits and/or inspections.

Masonry Chimney
Before using an existing masonry chimney, clean
the chimney, inspect the flue liner and make any
repairs needed to be sure it is safe to use. Make
repairs before attaching the stove. The connector stove pipe and fittings you will need to con-Page 8 / TR003X HIGHLANDER™

Fig. 7 - Chimney Construction Through Attic Space
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Chimney connections continued …
Manufactured Chimney
Refer to chimney and chimney connector maker’s instructions for installation
and use.
Use only 6” diameter listed chimney UL 103 HT
Chimney made to this listing is High Temperature rated
to 2100 degrees Fahrenheit. Use chimney from only one
manufacturer. Never mix brands. Carefully follow thechimney manufacturer’s stated requirements and clearances. Use the chimney manufacturer’s attic guards,
roof supports, flashing and fire stops when passing
through a ceiling. Use a listed thimble when passing
through a combustible wall. Do not use makeshift compromises during installation. Never use a single-wallconnection pipe as a chimney!
When using a pre-existing chimney, have it’s condition and installation inspected before using. Make surethat the chimney meets all of the UL rating requirements
listed above. Be aware that not all manufactured chimney is of the UL 103 HT type.
NOTE: It is recommended that you contact a licensed
heating and cooling contractor (consult your local yellow
pages) for chimney installation.
Manufactured chimney with the proper required UL
listing is available from most home centers, hardware
stores, and HVAC supply stores.
If you have access to the internet, you may wish
to view chimney manufacturers’ information on-line.
See, www.duravent.com, www.selkirkinc.com, or www.
mtlfab.com.

Fig. 8 - Chimney Construction Through Roof

Venting to Existing Fireplace
In some instances, people desire to convert an existing fireplace for stove use. Usually, safe connection toan existing masonry chimney requires more work thanusing a prefabricated chimney. The existing fireplacemust be closed and sealed at the damper with hightemperature caulk, ceramic wool, or furnace cement.
Prior to installation, clean and inspect the existing flueand smoke shelf. Installation should be designed so
the system can be dismantled for periodic cleaning andinspection. Before conversion, make sure the existing
chimney is structurally sound, the chimney incorporates
a flue liner and make sure it is in good condition. (A flueliner consists of clay tile that protects the brickwork ofa chimney. If a chimney does not have a liner, or it isdamaged, have it relined by a professional. Do Not use
a chimney that is unlined or damaged!) If you haveany question regarding the condition of the chimney,consult a qualified licensed contractor, qualified engineer, competent mason, certified Chimney Sweep,

Fig. 9 - Chimney Connection to Firebox
Through Masonry WallContinued on next page
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Chimney connections continued …
or a knowledgeable inspector. Consult your insurancecompany if you cannot find a qualified expert.

CAUTION: Not all fireplaces are suitablefor conversion to a wood stove. Check
with a qualified expert.
Many prefabricated fireplaces are of the “zeroclearance fireplace” category. These consist of multilayered metal construction. They are designed withenough insulation and/or air cooling on the base, backand sides so they can be safely installed in direct contact with combustible floors and walls. Although many
prefabricated fireplaces carry endorsements from nationally recognized organizations for use as fireplaces,
they have not been tested for connection to wood stoveheaters. Connecting a stove to such a device will void
the manufacturer’s warranty.
Steel-lined fireplaces are constructed with
1/4” firebox liner, an air chamber in connection with 8”of masonry. These can be safely used with wood burning stoves. They contain all the essential components
of a fireplace, firebox, damper, throat, smoke shelf,and smoke chamber. Many look identical to masonry
fireplaces and should be checked carefully before connecting a stove to them.
Venting a stove directly into a fireplace does notmeet code and should not be attempted. (This constitutes connection to another appliance - the fireplace.)
Combustion products will be deposited and build up in
the firebox or fireplace. The stove warranty will be voidwith such an installation. Do not create a hazard in yourhome by connecting in this manner.

Positioning the center of the stove pipe entry into
the chimney 24” below the ceiling should insure
proper clearance for a 6” stovepipe.
2. Install a metal or fire clay (5/8” minimum thickness)
thimble. Make sure the thimble is flush with the innersurface of the chimney liner and does not protrude
into the flue (see figure 4 on page 6).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 8” of solid unit
masonry brickwork or 24” of stone.
4. Install the stovepipe into the thimble as far as possible without extending past the flue lining (seefigures 4 & 6 on pages 6 & 7).
5. A small airspace (about 1/2”) should remain
between the stovepipe and thimble to allow for
expansion of the pipe. Seal this airspace with hightemperature caulking or ceramic wool.
6. Secure and seal the damper in the closed position using high-temp caulking, ceramic wool, or
furnace cement. Also check to see if the chimney
has a cleanout. If it does, make sure it is closed andsealed as well. A leaky cleanout will greatly reducedraft efficiency.
If you have any questions regarding venting yourstove, contact the manufacturer or contact the National
Fire Protection Association (NFPA) and request a copyof the latest editions of NFPA Standard 211 and NFPA
Standard 908. Their address is:Battery March Park, Quincy, MA 02269.

Fireplace Installation
Directly connecting the stovepipe into
the existing masonry chimney (figure
10 “Type A” fireplace conversion) of thefireplace is the only approved methodof installation. This is a complicated andinvolved process and to insure safety
should only by done by a qualified installer.
1. An entry hole must be cut throughthe masonry and tile liner with minimal damage to the liner. At least 8”
of liner must remain below the entry
position. When locating the stove andstovepipe, all minimum clearances
must be observed from combustible
surfaces including mantels, combustible trim work, ceilings and walls.

Page 10 / TR003X HIGHLANDER™

FIG. 10 - Fireplace Conversion
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Operating Instructions
CAUTION: HOUSE FIRE HAZARDSWARNING: Explosion Hazard• Do not store wood on floor protector, underneath stovepipe or anywhere within minimum clearances fromcombustible surfaces specified forthis stove.

• Never use chemicals, gasoline,
gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or similar
flammable liquids to start or “freshen-up” a fire in the stove.

•	Over firing may cause a house fire.
You are over firing If a unit or chimney
connector glows Red.

• K eep a ll fl a mm a ble li q u ids ,especially gasoline, out of thevicinity of the stove— whether in use
or in storage.

Operating Safety Precautions

This stove is designed to burn
WOOD FUEL ONLY!

1.		 Never over fire this stove by building excessively hot fires as a house/building fire may result. You are overfiring the stove if unit or stovepipe
begins to glow or turn red.

Hardwood, 16” to 18” should be split and air dried(seasoned), for 6 months to obtain maximum burning
efficiency. Wood should be stored in a dry, well ventilated area.

2.		 Never build extremely large fires
in this type of stove as damage to thestove or smoke leakage may result

NOTICE: Use solid wood materials only.
Do Not burn garbage or flammablefluids. Do Not burn Coal as This stoveis not designed to accommodate the air
flow (draft) necessary to properlyburn coal or coal products. Do notelevate fire or use grates or andirons. Build fire directly on bottom
of firebox.

3.		 Do not build fire too close to
glass.
4.		 Unit is HOT while in operation. Keepchildren, clothing, and Furniture away.
Contact may cause skin burns. Do nottouch the stove after firing until it
has cooled.
5.		 Provide air into the room for proper combustion.
6.		 Inspect stovepipe every 60 days.
Replace immediately if stovepipe isrusting or leaking smoke into theroom.

Building a Fire
1. Open air inlet control fully.
2. Open the feed door and place several wads ofcrushed paper in the firebox.
3. Cover the paper with a generous amount of kindling in a teepee fashion and a few small pieces ofwood.
4. Ignite the paper and leave the door open slightly.
DO NOT LEAVE STOVE UNATTENDED WITH
DOOR OPEN!
5. Add large pieces of wood as the fire progresses
being careful not to overload. (Do not fill firebox
beyond firebrick area.) An ideal coal bed of 1 –2”
should be established t achieve optimum performance.
6. This unit is designed to function most effectively
when air is allowed to circulate to all areas of thefirebox. An idea; rake a slight (1˝ to 2˝ wide) troughin the center of the coal bed from front to back prior
to loading the fuel.
Continued on next page

VGZ-028 / 20110713.0

TR003X HIGHLANDER™ / Page 11

Operating Instructions
7. Once fuel has been loaded, close the door and fully
open air inlet control until fire is well established(approximately 10 minutes) being careful not toover fire.
8. Re-adjust the air inlet control to desired burn rate.
(If excessive smoke fills the firebox, open air inlet
control slightly until flames resume and wood is
sufficiently ignited.) The basic rule of thumb is“closed - low,” “half way open - medium” and “fully
open - high.”

Adding Fuel
Add small amounts of fuel each hour or so instead ofpiling large quantities of fuel at one time. This will insurea more complete combustion process and less buildup
of tars, soot, or creosote will occur in the chimney.
1. When refueling, adjust air inlet control to the fully
open position. When fire brightens, slowly andcarefully open the door. This procedure will prevent
gases from igniting causing smoke and flame spillage.
2. Add fuel being careful not to overload or over fire
the stove.
3. When adding fuel be careful not to smother thefire. Do not build fires against glass on models withglass door.
3. Close the feed door and secure tightly.
4. Adjust the air inlet control as described above.
5. Empty ashes regularly. Do not allow ashes
to pile up (see Safety Instructions #11 on
page 2.)
6. Properly dispose of hot ashes (see Safety
Instructions, item #11 on page 2.)
7. Do not over fire the stove.

Operating TIPS
Preventing Creosote Buildup
1. Burn with air control open for several minutes atnumerous intervals throughout the day during theheating season, being careful not to over-fire theunit.
2. Burn stove with air inlet control wide open for several minutes every time you apply fresh wood. This
allows wood to achieve the charcoal stage fasterand burns wood vapors which might otherwise bedeposited within the heating system.
3. BURN ONLY SEASONED WOOD. Avoid burning
wet or green wood. Seasoned wood has been dried
for at least one year.
4. A small fire is preferable to a large smoldering
one that can deposit creosote within the heating
system.
5. Establish a routine for the handling of fuel, woodburner and firing technique. Check daily for creosote build-up until experience shows how often you
need to clean for safe operation. Be aware that thehotter the fire, the less creosote is deposited andweekly cleanings may be necessary in mild weather
even though monthly cleanings may be enough incolder months.
WARNING: In case of chimney fire
(1) Close air inlet control (2) Get outof the house (3) Call the fire department.

CAUTION: DO NOT OVER FIRE appliance.
You are over firing if the chimney
connectors or stove glows red. Closethe door and shut damper immediately
to reduce the air supply to the fire.
This will slow down the fire.

CAUTION: Slow burning fires andextended use may cause excessive
creosote buildup. Ignition of creosote buildup or over firing may causea chimney fire. Chimney fires burne x tre m ely hot and m ay ignite
surrounding materials. In case of achimney fire call the fire department
immediately.

Page 12 / TR003X HIGHLANDER™

VGZ-028 / 20110713.0

Service Hints
Chimney Draft
Draft is a function of the chimney, not thestove — do not expect the stove to draw. Smoke spillage
into the house or excess buildup of condensation or
creosote in the chimney are warnings that the chimney
is NOT functioning properly. Correct the problem before
using the stove. Following are some possible causes
for improper draft.
1. The connector stovepipe may be pushed into thechimney too far, stopping the draft.
2. If the chimney is operating too cool, water will condense in the chimney and run back into the stove.
Creosote formation will be rapid and may blockthe chimney. Operate the stove at a fire level highenough to keep the chimney warm preventing thiscondensation.
3. If the fire burns well but sometimes creates excessive smoke or burns slowly, it may be caused by
the chimney top being lower than another part of
the house or a nearby tree. The wind blowing overa house or tree, falls on top of the chimney likewater over a dam, beating down the smoke. The
top of the chimney should be at least three (3) feetabove the roof and be at least two (2) feet higher
than any point of the roof within ten (10) feet.
NOTE: A draft reading of 0.05 to 0.06
w.c. (water column) is suggested forproper burning of this stove.

Glass Care
The following usage and safety tips should be observed:
1. Inspect the glass regularly for cracks and breaks.
If you detect a crack or break, extinguish the fire
immediately and contact the manufacturer for a
replacement.
2. Do not slam the door or otherwise impact the glass.
When closing doors, make sure that logs or otherobjects do not protrude to impact the glass.
3. Do not build fires against (or that might fall against)
the glass.
4. Do not clean the glass with materials that may
scratch (or otherwise damage) the glass. Scratcheson the glass can develop into cracks or breaks during operation.
5. Never attempt to clean the glass while the unit ishot. If deposits are not very heavy, normal glasscleaners are adequate using a soft, non-abrasive
cleaning pad. Heavier deposits may be removed
with oven cleaners.
VGZ-028 / 20110713.0

6. Never put substances which can ignite explosively
in the unit. Even small explosions in confined areas
can blow out the glass.
Gasket and Glass cleaning products are available
at local retail home centers. Manufacturers of cleaningproducts include, A.W. Perkins Co. (www.awperkins.
com) or Rutland Products (www.rutland.com).

Glass Replacement
Caution: Replace glass ONLY with 5mm
High Temperature ceramic glass of theproper size. Do not use tempered glassor double thickness window glass!

Glass Replacement Procedure:
1. Ensure appliance is not in operation and is thoroughly cooled.
2. Remove screw and glass clip. (See parts list anddiagram.)
3. Lift glass out from glass clip.
4. Remove old gasket and clean glass.
5. Replace new gasket starting at the bottom of glass
working along edges, being sure to center gasket
channel on glass.
6. Trim to length and butt ends together.
7. Replace glass into door, being sure not to overtighten screw and clip.
After extensive use, the gasket material which provides glass and door seal may lose it’s resiliency andwill need to be replaced. Inspect glass and door gaskets
periodically to ensure proper seal; if gaskets become
frayed or worn, replace immediately.

Door Gasket Replacement Procedure:
1. Ensure appliance is not in operation and is thoroughly cooled.
2. Remove old door gasket and clean channel.
3. Using an approved, high temperature gasket cement, apply a thin coat in bottom of channel.
4. Starting at hinge side of door, work gasket intochannel around door unit, end butt and trim tolength.
5. Close door and allow three to four hours for cement
to set before firing appliance.

Continued on next pageTR003X HIGHLANDER™ / Page 13

Chimney Maintenance
CREOSOTE – Formation and Removal
When wood is burned slowly, it produces tar andother organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in
the relatively cool chimney flue of a slow-burning fire.
As a result, creosote residue accumulates on the fluelining. If ignited, this creosote creates an extremely hot
fire which may ignite surrounding materials resulting
in a building fire.
The chimney connector and chimney should be
inspected (at least) twice a month during the heating season to determine if a creosote buildup has
occurred.
If creosote has accumulated, it should be removed.
Failure to remove creosote may result in ignition andmay cause a house/building fire. Creosote may beremoved using a chimney brush or other commonly
available materials from your local hardware retailer.
Chimney fires burn very hot. If the unit or chimney
connector should glow red, reduce the fire by closing the inlet air control and immediately call the fire
department.

CAUTION: A chimney fire may cause ignition of wall studs or rafters whichwere assumed to be a safe distancefrom the chimney. If a chimney fire
has occurred, have your chimney inspected by a qualified Expert before
using again.
A fire in the firebox may be smothered by pouring alarge quantity of coarse salt, baking soda, or cool ashes
on top of the fire.

Page 14 / TR003X HIGHLANDER™

VGZ-028 / 20110713.0

Parts - TR003X Highlander High-Efficiency stove
When ordering missing or replacement par ts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.

1328

11 (12)10 (12)9 (12)

8
17

7

18

19

29

14, 15, 16

34

33
2

6
5

3
32

30
31

Part No.

Description	Qty.

2		
3		
5		
6		
7		
8		
9		
10		
11		
12		
13		
14		
15		
16		
17		

Pedestal Back................................................ 1
Pedestal Side................................................ 2
Pedestal Base............................................... 1
Nickle Trim, Hearth........................................ 1
Nickle Trim, Top Plate.................................... 1
Handle, Slide Draft Spring............................. 1
Air Tube, Front............................................... 1
Air Tube, Middle............................................. 1
Air Tube, Rear................................................ 1
Retainer Pins, Air Tube ................................. 3
Ceramic Fiber Pad......................................... 1
Fire Brick, A-size (9”x4-1/2”x1-1/4”)............. 12
Fire Brick, B-size (9”x2-3/4”x1-1/4”).............. 3
Fire Brick, C-size (9”x3-1/4”x1-1/4”).............. 2“Z” Bar, Baffle Support . ................................ 1

VGZ-028 / 20110713.0

Part No.

Description	Qty.

18		 Door Assembly (complete)......................... 1
19			 Handle Assembly (complete)..................... 120			 Door Frame................................................ 121			 Door Glass................................................. 1
22			 Gasket, Glass............................................ 123			 Retainer, Glass.......................................... 124			 Screws, Glass Retainer............................. 825			 Gasket, Door.............................................. 126			 Hinge Pin .................................................. 227		 Hardware Pack (not shown).......................... 128		 C-Cast Fiberboard (9”x9”x 5/8”).................... 229		 F-27 Blower Assembly................................... 130		 Pedestal Front............................................... 131		 Drawer Slide Support.................................... 132		 Drawer........................................................... 133		 Ash Plug........................................................ 134		 Gasket, F-27 Blower...................................... 1

TR003X HIGHLANDER™ / Page 15

Parts - TR003X Highlander High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove, Part Number, and Part
Description. Use the illustrations and part lists provided to identify parts.

26

24

21
20
22

23
25

Four (4) A-Size
Two (2) B-Size
One (1) C-Size

A

A

B

C

A

A

Part No. Description	Qty.
18		 Door Assembly (complete)......................... 1
19			 Handle Assembly (complete)..................... 120			 Door Frame................................................ 121			 Door Glass................................................. 1
22			 Gasket, Glass............................................ 123			 Retainer, Glass.......................................... 124			 Screws, Glass Retainer............................. 825			 Gasket, Door.............................................. 126			 Hinge Pin .................................................. 2

B
Firebrick - Bottom

C

Four (4) A-Size
Two (2) B-Size

Firebrick - Sides

Page 16 / TR003X HIGHLANDER™

A

A

A

A

C

B

A

A
C
B

B

A

A

A

B

A

AA

C

A

B

A A A

B

Two (2) A-Size
Two (2) C-Size

B

A

B

A

Fire Brick Dimensions
A-Size: 9”x41/2”x11/4”
B-Size: 9”x23/4”x11/4”
C-Size: 9”x31/4”x11/4”

Firebrick - Back
VGZ-028 / 20110713.0

Wiring Diagram - Highlander Blower Assembly
When ordering missing or replacement par ts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.

Blower Specs:
110v, 60 Hz AC,
0.68 amp

VGZ-028 / 20110713.0

TR003X HIGHLANDER™ / Page 17

Floor Protector Material Calculations
This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R-value
as stated in the installation instructions on page 3, “Locating Stove” step 1, of this manual. If the floor protector materials
listed in the instructions are not available, materials with an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings whichmust be converted to R-value to determine if the alternate material meets the tested requirements. The following instructions
provide the proper information and formulas for conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:a. R-value given — no conversion necessaryb. k-factor is given with a required thickness (T) in inches:		R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector specifications given,
the alternate is acceptable.
Definitions:
Thermal conductance (C) =
		

BTU
=
(hr)(ft2)(°F)		

W(m2)(°K)

Thermal conductivity (k) =		(Btu)(inch)=(hr)(ft2)(°F)		

W=(m)(°K)		

Thermal resistance (R) =		(ft2)(hr)(°F)=
Btu		

(m2)(°K)
W

Example:The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
		
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
		4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick		
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
		Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
		Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds		specifications and therefore is an acceptable alternative.

Page 18 / TR003X HIGHLANDER™

Btu(hr)(ft)(°F)

the required

VGZ-028 / 20110713.0

Chimney Connector Systems & Clearances
A. Brick Masonry

Minimum 3.5˝/89mm thick brick masonry all framed into
combustible wall with a minimum of 12˝/305mm brickseparation from clay liner to combustibles. The fireclay
liner shall run from outer surface of brick wall to, but notbeyond, the inner surface of chimney flue liner and shallbe firmly cemented in place.

B. Insulated Sleeve

Solid-insulated, listed factory-built chimney length of thesame inside diameter as the chimney connector andhaving 1˝/25.4cm or more of insulation with a minimum
9˝/229mm air space between the outer wall of the chimney length and combustibles.

C. Ventilated Thimble

Sheet steel chimney connector, minimum 24 gauge inthickness, with a ventilated thimble, minimum 24 gauge inthickness, having two 1˝/25.4mm air channels, separated
from combustibles by a minimum of 6˝/152mm of glass
fiber insulation. Opening shall be covered, and thimble
supported with a sheet steel support, minimum 24 gauge
in thickness.

D. Chimney Section Pass-throughSolid insulated, listed factory-built chimney length with aninside diameter 2˝/51mm larger than the chimney connector and having 1˝/25.4mm or more of insulation, serving
as a pass-through for a single wall sheet steel chimney
connector of minimum 24 gauge thickness, with a minimum 2˝/51mm air space between the outer wall of chimney section and combustibles. Minimum length of chimney section shall be 12˝/305mm chimney section spaced
1˝/25.4mm away from connector using sheet steel support plates on both ends of chimney section. Opening
shall be covered, and chimney section supported on bothsides with sheet steel support securely fastened to wall
surfaces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetratechimney flue liner.

VGZ-028 / 20110713.0

TR003X HIGHLANDER™ / Page 19

This Vogelzang heating appliance is safe when installed properly and will provide you with years of service. However,always exercise good judgement when you are using this stove. You are dealing with FIRE! Fire is inherently dangerous
and must be treated with respect. Stay warm and in good health!
Respectfully yours,

Steve Vogelzang
Proprietor

Do NOT use this stove in a
mobile home, Manufactured Home,
trailer or Tent — NO EXCEPTIONS!

Company Testimony:“For God so loved the world that he gave his only begotten Son, that whoever
believes in Him shall not perish but have eternal life”
John 3:16

MADE IN CHINA
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971

Page 20 / TR003X HIGHLANDER™

VGZ-028 / 20110713.0