• Direct Vent Freestanding Stove• Natural Gas or Propane• Vent Horizontally or Vertically• Standard Residential• Mobile Home Approved
Tested and Listed by

Featuring the
WARNING:-

BurnerOmni-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-s-09b-5
ANSIZ21.88,CSA 2.33 M9 8,CAN/CGA 2.17-M91

If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.

WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-

Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home andmust be installed in accordance with the manufacturer’s instructions and the manufactured
home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in
Mobile Homes, CAN/CSA Z240 MH.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.

Spirit DV Manual
Installer:

After installation give this manual to the home-owner andexplain operation of this heater.

 Copyright 2005, Travis Industries, Inc.

$10.00100-01153

4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

Introduction

1

Introduction
We welcome you as a new owner of a Lopi Spirit DV Stove. In purchasing this heater you have joined
the growing ranks of concerned individuals whose selection of an energy system reflects both aconcern for the environment and aesthetics. The Spirit DV is one of the finest home heaters theworld over. This manual will explain the installation, operation, and maintenance of this gas-burning
heater. Please familiarize yourself with the Owner’s Manual before operating your heater and save themanual for future reference. Included are helpful hints and suggestions which will make theinstallation and operation of your new heater an easier and more enjoyable experience. We offer ourcontinual support and guidance to help you achieve the maximum benefit and enjoyment from yourheater.

Important Information
No other Spirit DV 2001 has the same serial number as
yours. It can be found inside the right side panel.
This serial number will be needed in case you require
service of any type.

Model:To receive full warranty coverage,
you will need to show evidence ofthe date you purchased yourheater. Do not mail your Bill ofSale to us.

Spirit DV EF

Serial Number:
Purchase Date:

We suggest that you attach yourBill of Sale to this page so that you
will have all the information you
need in one place should the needfor service or information occur.

Purchased From:

Travis Industries

Mail your Warranty Card
Today, and Save Your Bill ofSale.

4041220100-01153

Safety Precautions

2•

IF YOU SMELL GAS:*

Do not light any appliance*

Extinguish any open flame*

Do not touch any electrical switch or plug or unplug anything*

Open windows and vacate building*

Call gas supplier from neighbor’s house, if not reached, call fire department•

This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of
those people considered qualified. The room heater should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may berequired due to excessive lint from carpeting, bedding material, etc.

•

The instructions in this manual must be strictly adhered to. Do not use makeshiftmethods or compromise in the installation. Improper installation will void the warranty
and safety listing.
Look for this label:•

For LPG only | Pout 11” W.C.
If the label is present, theheater is equipped for LP(propane). If the label isabsent, the heater is equipped
for NG (natural gas).

This heater is either approved fornatural gas (NG) or for propane (LP).
Burning the incorrect fuel will void thewarranty and safety listing and may
cause an extreme safety hazard. Directquestions about the type of fuel used
to your dealer. Check the label andflame adjust knob on the gas control
valve.

•

Contact your local building
officials to obtain a permit
and information on any
installation restrictions orinspection requirements inyour area. Notify yourinsurance company of thisheater as well.

•If the flame becomes sooty,
dark orange in color, or
extremely tall, do not
operate the heater. Call
your dealer and arrange forproper servicing.

•

It is imperative that control
compartments, screens, or
circulating air passagewaysof the heater be kept clean
and free of obstructions.
These areas provide the airnecessary for safe
operation.

•

Do not operate the heater if
it is not operating properly in
any fashion or if you are
uncertain. Call your dealer
for a full explanation of yourheater and what to expect.

•

Do not operate if any portionof the heater was
submerged in water or if any
corrosion occurs.

Ok•

Do not store or use gasoline
or other flammable liquids inthe vicinity of this heater.

AAAA
A
AAAA

Gas

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Safety Precautions••

The door (glass) should only
be opened while lighting thepilot or conducting service.
Damaged glass must be
replaced.

•

Any safety screen or guard
removed for servicing must
be replaced prior tooperating the heater.
Operate the heater
according to the instructions
included in this manual.

•

A

AA
AA
AA
AA
A

Do not place clothing orother flammable items on ornear the heater. Because
this heater can be controlled
by a thermostat there is apossibility of the heater
turning on and igniting any
items placed on or near it.

3•

Light the heater using thebuilt-in piezo igniter. Do notuse matches or any otherexternal device to light yourheater.

•Never remove, replace,modify or substitute any partof the heater unless
instructions are given in thismanual. All other work must
be done by a trained
technician. Don’t modify orreplace orifices.

•

Allow the heater to cool
before carrying out any
maintenance or cleaning.

•

The pilot flame must contact
the thermopile andthermocouple (see theillustration to the left). If it
does not, turn the gas
control valve to “OFF” andcall your dealer.

•

Do not throw this manualaway. This manual has
important operating andmaintenance instructions
that you will need at a latertime. Always follow the
instructions in this manual.

•

If the main burners do notstart correctly turn the gas
off at the gas control valve
and call your dealer forservice.

•This unit is not for use withsolid fuel•Do not place anything inside
the firebox (except theincluded fiber logs).

•

If the fiber logs become
damaged, replace with
Travis Industries log set.

•

Do not touch the hot
surfaces of the heater.
Educate all children of thedanger of a hightemperature heater. Youngchildren should besupervised when they are in
the same room as theheater.

•Plug the heater into a 120V
grounded electrical outlet.
Do not remove thegrounding plug.

•

Don’t route the electrical
cord in front of, over, or
under the heater

Instruct everyone in thehouse how to shut gas off tothe appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usuallynext to the gas meter or
propane tank and requires awrench to shut off.

•Travis Industries, Inc.
grants no warranty,
implied or stated, for
the installation or
maintenance of yourheater, and assumes
no responsibility of any
consequential
damage(s).

•Travis Industries

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Manual100-01153

Table of Contents

4
Introduction

Operation

Introduction ......................................................1

Safety Notice ....................................................18

Important Information .........................................1

Location of Controls ...........................................18

Safety Precautions

Starting the Pilot Flame .......................................19Starting the Heater for the First Time ......................20

Safety Precautions ............................................2

Turning the Heater On and Off ..............................20

Specifications

Adjusting the Flame Height...................................20

Installation Options ............................................5

Adjusting the Blower Speed..................................21

Features ..........................................................5

Normal Operating Sounds ....................................21

Heating Specifications ........................................5

Normal Operating Odors ......................................21

Dimensions.......................................................5

MaintenanceElectrical Specifications......................................5

Cleaning Your Heater ..........................................22

Fuel.................................................................5

Yearly Service Procedure ....................................22

Installation

Troubleshooting Steps ........................................23

Installation Warnings ..........................................6

How this Heater Works ........................................24

Packing List......................................................6

Wiring Diagram ..................................................25

Installation Preparation .......................................6

Replacement Parts.............................................25

Stove Clearances ..............................................6

Safety Label

Mobile Home Requirements ..................................6

Safety Label .....................................................26

Heater Placement Requirements ...........................7

Warranty

Floor Protection Requirements..............................7

Warranty ..........................................................27

Gas Line Installation...........................................7
Gas Inlet Pressure ........................................7

Optional Equipment & Addenda

Vent Requirements.............................................8
Altitude Considerations ..................................8

LP Conversion Instructions..................................28
Fireback...........................................................31

Approved Vent Configurations ..............................9
Restrictor Position.........................................9
Elbows ........................................................9
Measuring Vent Lengths .................................9
Vertical Term’s with 0 or 2 45° Elbows ................10
Horizontal Terminations with One 90° Elbow ........11
Vertical Terminations with Two 90° Elbows ..........12

Installation Addenda

Termination Requirements ...................................13

Index

Finalizing the Installation .....................................14

Modulating Remote Bracket Installation..................31
Aromatherapy Tray Installation .............................32

Class A Chimney Conversion Kit ...........................33
Interior Masonry Chimney Conversions ..................33

Index...............................................................34

Glass Removal / Installation.................................14
Log Set and Coal Installation ................................15
Door Installation - Door Opening / Closing ...............16
Pilot Flame Adjust ..............................................17
Air Shutter Adjust...............................................17

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Specifications
Installation Options:

5

Features:•

Freestanding Stove•

Ember Fyre ™ Burner for "Wood Fire" Look•

Residential or Mobile Home•

Works During Power Outages•

Horizontal or Vertical Vent•

Variable-Rate Heat Output•

Optional Thermostat or Remote Control•

Variable-Speed Blower

Heating Specifications:
Approximate Heating Capacity (in square feet)*....................................600 to 1,600
Maximum BTU Input Per Hour.............................................................38,500 NG

36,500 LP

BTU Input on Low..............................................................................18,700 NG

18,000 LP

Efficiency .......................................................................................81 % NG

81.5 % LP

AFUE................................................................................................72.4% NG

73 % LP*

Heating capacity will vary depending on the home’s floor plan, degree of insulation, and the outside
temperature.

**

Efficiency rating is a product of thermal efficiency rating determined under continuous operation independentof installed system. To measure the net BTU’s, multiply the BTU input by the efficiency percentage.

Dimensions
The starter sectionis 4-1/8" below theupper top.

Measure Clearancesfrom the Upper Top

24"

4-7/8"
Weight: 205 Lbs.

18-3/4"
Pedestal: 34-7/8"
Cast Legs: 30-7/8"

Fuel:This heater is shipped in natural gas (NG) configuration but may be converted to propane (LP) using
the included LP conversion kit. The sticker on top of the gas control valve will verify the correct fuel.

Electrical Specifications
Electrical Rating (with optional blower)......................115 Volts, 0.8 Amps, 60 Hz (92 watts on high)Travis Industries

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Installation (for qualified installers only)

6

Installation Warnings! Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
! This heater must be installed by a qualified installer who has gone through a training program for the
installation of direct vent gas appliances.
! This appliance must be installed in accordance with all local codes, if any; if not, follow current ANSI
Z223.1 or NFPA 54 in the USA or the current CGA B149 in Canada.
! In Manufactured or Mobile Homes this appliance must be installed to the applicable Mobile Home
Standards: CAN/CSA Z240 MH, the Manufactured Home Construction and Safety Standard, Title 24
CFR, Criteria for Manufactured Home Installations, Sites and Communities, and/or ANSI/NFPA 501A.
This appliance may be installed in Manufactured Housing only after the home is site located.
! This appliance is designed for natural gas or propane (LP). Check the sticker on top of the gas control
valve.
! All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn fromoutside the living-area structure.
! Notify your insurance company before hooking up this appliance.
! The requirements below are divided into sections - all requirements must be met simultaneously.

Packing List
• Log Set, Coals• Propane Conversion Kit • Owner's Pack (door handle, pipe, hinge & remote bracket)• Modulating Remote Bracket • Aromatherapy Cover Plate (with 2 Nuts & Mounting Plate)

Installation Preparation
HINT:
HINT:
HINT:

HINT:

If converting to LP, convert the appliance prior to installation.
Install the logs last - they are fragile.
When determining the location of the stove, locate the wall studs (for horizontal penetrations)and ceiling trusses (for vertical penetrations). You may wish to adjust the stove position
slightly to ensure the vent does not intersect with a framing member.
Fumes and smoke from the paint curing and oil burning off the steel may occur the first time
you start this heater. This is normal. We recommend you open windows to vent the room.

Stove Clearances
Straight Installations

Corner Installations

When installed with thisclearance, the vent is5-1/2" from the back wall,
18-3/4" from the side wall.

When installed with this clearance,
the vent is 12" from the wall.

10" Min.
4" Min.

4" Min.

45°

Mobile Home Requirements•

When the stove is installed in a mobile home, it must be bolted to the floor and theappliance grounded (use the blower with a grounded circuit or other suitable grounding
method - current ANSI/NFPA 70 or CSA C22.1).

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Installation (for qualified installers only)

7

Heater Placement Requirements
•
•
?

•
•

Heater must be installed on a level surface capable of supporting the heater and ventDue to the high temperature of the heater, it should be located out of traffic and away from furniture anddraperies.
When placed in a location where the floor to ceiling height is under 7 feet, the installation is considered an
alcove and must meet the following requirements:•
The alcove floor to ceiling height must be at least 58” tall•
The alcove must not be more than 45” deep before the ceiling returns to 7’•
The alcove must be at least 44” wide
The heater must not be placed so the vents below or above the door, along the sides of heater, or along theback of the heater can become blocked.
This heater may be placed in a bedroom. Please be aware of the large amount of heat this applianceproduces when determining a location.

Floor Protection Requirements•

When the stove is installed directly on carpeting, vinyl or other combustible material other than wood flooringor a high pressure laminate wood floor, the stove must be installed on a metal or wood protection panel
extending the full width and depth of the heater (Minimum 22-1/2” wide by 17-5/8” deep).

Gas Line Installation
!
!

•

•

•
•

•

The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or
NFPA 54 in the USA and the current CGA B149 in Canada.
The heater and gas control valve must be disconnected from the gas supply piping during any pressure
testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under 1/2 psig
(3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
This heater is designed fornatural gas but can beconverted to propane. Checkthe sticker on the top of thegas control valve to makesure the correct fuel is used.
Leak test all gas line joints
and the gas control valve
prior to and after starting theheater.
The gas inlet accepts a 3/8”
F.P.T. Fitting
The location of the gas inlet isshown to the right

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Rear
Panel

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Use a pipe wrench
to tighten in place.

NOTE:
Apply thread
sealant prior to
installing.

Gas Inlet(3/8" diameter pipe)

7-1/2"

Center ofStove

13-1/2" Pedestal
9-1/2" Brass/Cast Legs
8" Steel Legs

A manual shutoff valve is required for installation (it must be located within 3’ of the heater). ). T-Handle

gas cocks are required in Massachusetts in compliance with code 248CMR.

Gas Inlet Pressure•?
?

With the heater off, the inlet pressure must meet the requirements listed in the table below
If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for the
residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)should supply gas at the suggested input pressure listed below. Contact the local gas supplier if theregulator is at an improper pressure.

Natural Gas
PropaneTravis Industries

Standard Input Pressure7” W.C. (1.74 Kpa)
13” W.C. (3.23 Kpa)

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Installation (for qualified installers only)

8

Vent Requirements!

Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard.
Do not fill air spaces with insulation.

!

The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it’s own separate vent system.
• This appliance is equipped only for
altitudes 0-2000 feet. However, ourin-house testing has shown that theunit operated at altitudes to 8000 ft.

!

•

Failure to adjust the air shutter
properly may lead to improper
combustion which can create a safety
hazard. Consult your dealer or
installer if you suspect an improperly
adjusted air shutter.

Vertical Termination(Duravent Part # 991)

Vertical Vent
Requirements

Use a roof flashing and storm collar
whenever passing through the roof
(Duravent Part #953 & #943 or #943S)

When the vent passes through a wall,a wall thimble is required. When thevent passes through a ceiling, asupport box or firestop is required.
When the vent passes through theroof, a roof flashing and storm collar
are required. Follow the instructions
provided with the vent for installingthese items.

Use a firestop spacer wheneverpassing through a ceiling(Duravent Part #963)

Maintain a minimum 1"
clearance from vent toany combustible (ventis 6 5/8" diameter)

Minimum framing
for fire stop
8-5/8"

Use a support box
on exposed vent

Horizontal Vent
Requirements

Use a wall thimble
whenever passing
through a wall
(Duravent Part #942)

8-5/8"

Minimum
Framing forwall thimble

Maintain a minimum 1" clearance
from vent to any combustible(vent is 6 5/8" diameter)•

Horizontal Termination(Duravent Part #984)

Use one of the following 6-5/8" diameter co-axial gas direct vent systems:
Manuafacturer

SeriesSimpson Dura-Vent

Model GS

Selkirk Hearth Products

Direct-Temp

American Metal Products

Ameri-Vent

N O T E: Always use the high-wind cap for the type of vent you are using (if applicable)•

Slide the vent sections together and turn 1/4 turn until the sections lock in place.

•

Screws are not required to secure the vent. However, three screws may be used tosecure vent sections together if desired.

•High temperature sealant is recommended at the appliance starter section connection(use high-temperature silicone or Mill-Pac®).

•If disassembly is required, at time of re-assembly check to see if the vent creates a tightfit. If it does not, apply high temperature sealant to the joints of the affected sections.

•

Horizontal sections require a 1/4" rise every 12" of travel•

Horizontal sections require non-combustible support every three feet (e.g.: plumbing
tape)

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Installation (for qualified installers only)

Restrictor Position•

A vent restrictor is built into
the appliance to control theflow rate of exhaust gases.
This ensures proper flames
for the wide variety of ventconfigurations. Depending
upon the ventconfiguration, you may berequired to adjust the
restrictor position. The
charts for approved ventconfigurations describe
which position the vent
restrictor must be in.

NOTE:
if the vent is alreadyinstalled, prop up the stove
top to adjust the restrictor.
Take care to not scratch thevent.

To Adjust the Restrictor:

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1 Determine the correct
restrictor position (see thecharts under "Approved
Vent Configurations" - thestock position is #1).
2 Remove the screw with a
1/4" nutdriver (orscrewdriver).
3 Rotate the adjustment plateclockwise until the correctindex hole is below the pivot
point.
4 Insert the screw into thecorrect index hole andtighten.
The eleven holes on the
restrictor plate
correspond to the elevenrestrictor positions.

Adjustment
Plate

NOTE:
Position #1 is the
fully open position

This restrictor is
Rotate thein Position #5.
adjustment
plate to change
the restrictor
position.

Pivot Point

11
10
9
8
7

1/4" Nutdriver

Approved Vent
Configurations

9

1 2 3

4 5

6

Index Holes

Screw

Vent Horizontal Run

Measuring
Vent Lengths(measure from the closest edge ofthe starter section to the end of thetermination)

Vent
HeightVent Height is calculated

The starterto the top of the vent on

section is 4-1/8"

horizontal terminations

below the upper

and to the top of thetoptermination on verticalterminations.

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Installation (for qualified installers only)

10

Vert.

LengthNone
1' Section
2' Section
3' Section
4' Section

Offset
5"
1'
1' 9"
2' 5"
3' 2"

Rise
1'
1' 7"
2' 4"
3'
3' 8"

33' (max)

30 feet6' (max)Hor.

0 feetOffset5 feetVertical Terminations with 0 or 2 45° Offsets

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Restrictor
Position # 7

30 feet28' 6"•The termination must fall within theshaded area shown in the chart. Use
the indicated restrictor position.

25 feetHorizontal
Offset20 feet

Vertical
Rise

OffsetLength15 feetNOTE:
Restrictor positions
are based upon lab
tests. The ideal
restrictor position
may vary slightly,
especially when thetermination is neara demarkation line.

25 feet20 feet15 feetRestrictor
Position # 5

10 feet(min.)The maximum
offset lengths is
two 4' sections.

5 feetTravis Industries

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0 feet0 feet0 feet10 feet(min.)

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Installation (for qualified installers only)

11

Horizontal Terminations with One 90° Elbow•

A Minimum of 2' rise is required directly off of the stove•

A minimum of 1' run is required•

If using a Snorkel Termination (14" or 36") add the snorkel height to the vertical height.

•

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor
position.

11' (max)
10 feet12'(max)

10 feet5 feet0 feetNOTE:
A minimum 1' horizontal
run is required.

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11' (max)
10 feetNOTE:
Restrictor positions
are based upon lab
tests. The ideal
restrictor position mayvary slightly,
especially when thetermination is near ademarkation line.

Restrictor
Position # 5

Restrictor Position # 1

5 feet(min.)

5 feet(min.)NOTE:
A minimum 2' rise is required
directly off of the stove.

12'(max)

10 feet5 feet0 feet0 feet0 feetNOTE:
Horizontal sections require a 1/4" rise every 12" of travel.

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Installation (for qualified installers only)

12

Vertical Terminations with Two 90° Elbows

35' (max)

5 feet10 feet15 feet16'(max)

The termination must fall within the shaded area shown in the chart. Use the indicated restrictor
position.
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35' (max)

Restrictor
Position # 7

30 feet30 feetRestrictor
Position #6

25 feet25 feetRestrictor
Position # 5

20 feet15 feet11 feet (min.)10 feetRestrictor
Position # 4

NOTE:
Restrictor positions are
based upon lab tests.
The ideal restrictor
position may varyslightly, especially when
the termination is near ademarkation line.

NOTE:
A min. 8' of verticalvent must be used.

5 feet20 feet15 feetNOTE:
The vent
must
terminate
within oneof theshadedregions.

10 feet5 feetNOTE:
Horizontal sections require a
1/4" rise every 12" of travel.

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Installation (for qualified installers only)13

Termination Requirements (see the illustration below)
A

Minimum 9" clearance from any door or window

B

Minimum 12" above any grade, veranda, porch, deck or balcony

C

Minimum 12" from outside corner walls

D

Minimum 12" from inside corner walls

Roof
Surface11” Min.
6” Min.

E

Minimum 11" clearance below unventilated soffits or roof surfaces
Minimum 18" clearance below ventilated soffits
Minimum 6" clearance from roof eaves
NOTE: Vinyl surfaces require 24"F

Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)

G

Minimum 48" clearance from any adjacent building

H

Minimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building

I

Minimum 48" clearance from any mechanical air supply inlet, 72" for CanadaJ

Minimum 36" clearance above and 48” below and to the sides of non-mechanical air supply inlet

K

Minimum 36" from the area above the meter/regulator (vent outlet)

L

Minimum 36" from the meter/regulator (vent outlet)

Roof
Eaves

M Minimum 12” above the roof line (for vertical terminations)
N

Minimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations
E
N
M

E
E

A

K
G

J

A
F

H

D

I

C
L
B

NOTE: Measure clearances to the nearest edge of the exhaust hood.

•

Use the vinyl siding standoff (#950) when installing on an exterior with vinyl siding.

•

Vent termination must not be located where it will become plugged by snow or other material•

These clearances meet UMC-1994 and the CNA/CGA-B149 code standards.

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Installation (for qualified installers only)

14

Finalizing the Installation!
1

Turn the gas control valve to “OFF” prior to conducting any service.

Remove the glass.

a

5/16" Nutdriver

To remove the glass:

Loosen the nuts on the top andright side glass clips. Thenslide the glass clips off.

b
Loosen the nuts on the bottom andleft side glass clip. Then slide theglass to the right, pivot the glass
forward, and remove it from theheater.

To replace the glass:

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Follow the directions above in reverse order. Make sure thegasket forms an air-tight seal around the perimeter of the glass.

Glass Clip
Attachment Studs

Cross Section of
Glass Attachment

Face of Heater

Glass Gasket(5/8" self-adhesivechannel gasket)

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Glass Clip Nuts

Glass Clip
Glass

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Installation (for qualified installers only)2

15

Install the log set and coals (see illustration below).
NOTE:
Before installing the log set, make sure the burner is seated correctly. Remove and replace
the burner (page 28) making sure it seats correctly.

Place the rear log
so the pins on
the burner insert
into the holes on
the bottom of thelog.

Place the rightlog so the pins(or bolts) on theburner insert into
the holes on thebottom of the log.
Place the left log
so the pins (orbolts) on theburner insert into
the holes on thebottom of the log.

Place the righttwig so the pinson the logs insert
into the holes on
the bottom of thetwig.

Place the left twig
so the pins on
the logs insert
into the holes on
the bottom of thetwig.

Place the ember
chunks around theperimeter of theburner to conceal
the gap.

Travis Industries

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Installation (for qualified installers only)16!
3

We recommend you purge the gas line at this time (with the door open). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
Replace the glass (see page 14). Install the door following the directions below.

aRemove the four screws in the door

Place the door facedown on a
non-scratchingsurface.

with a 5/16” socket wrench.
b frameAttach the mounting angle to the door
with two of the screws. Make sure theangle butts up against the outside edgeof the door frame.

5/16” Socket
WrenchcRemove the hinge plate (and hinge pins) fromthe heater. Attach the hinge plate to the door
frame with the two remaining screws. Make
sure the plate butts up against the outside edgeof the door frame.

Insert the hinge pins

d into hinge plate.

Door Latch Plateg
Swing the door to the left,
lifting slightly on the door
handle. The door latch
plate on the heater inserts
into the slot on themounting angle. If thedoor does not secure to
the heater, adjust the door
latch plate up or down toensure proper latching.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAe
Insert thehinge pins
into thehinges on
the heater.

f
Attach the handle to thedoor using the T-nut.
When tight, the handle
should be pointing down.

Travis Industries

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Installation (for qualified installers only)

17

4

Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot. Start
the main burner. Leak test all gas joints again.

5

Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame ifnecessary.
The pilot flame must contact the thermocouple andTo adjust the pilot flame, turn this screw. Clockwise

thermopile (see the illustration below). Adjust the pilot up or

lowers the flame while counter-clockwise raises it.
Standard
Screwdriver

6•

down as necessary.

Let the heater burn for thirty minutes. Adjust the air shutter, if necessary, to achieve the correct
looking flame (see the illustration below).
The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is
used to fine-tune the flame for differences in altitude and vent configuration.

ADJUSTING THE AIR SHUTTER
Pushing to the right gives the flame less air

Gas Control Valve(making it more orange). Pushing to theleft gives the flame more air, making it
more blue. For fine adjustments use ascrewdriver to tap the air shutter.
Air Shutter Control

NOTE: If the air shutter is all the way
open, yet the flames remain sooty, shut

NOTE: The logs must be installed correctly to

off gas to the fireplace and contact amonitor the flame while adjusting the air shutter.

qualified gas service technician.

Correct

Not Enough Air

Flames should be blue at theIf the flames are over 14" tall or sooty on

If the flames are all blue andToo Much Air

base, yellow-orange on the top.

the ends, open the air shutter.

short, close the air shutter.

7

Turn the flame adjust knob to its highest position - the flames should be a maximum 10” to 12” tall.
Check the flame on low position. The flames should burn off of each burner hole. If the heater does
not work correctly, contact your dealer for a remedy.

8

Give this manual to the home owner and fully explain the operation of this heater.

Travis Industries

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Operation

18
Safety Notice

Read this entire manual (especially the “Safety Precautions” on pages 2 and 3)
before using this stove. Failure to follow the instructions may result in property
damage, bodily injury, or even death.

Location of Controls

ON/OFF
SwitchThe on/off switch
is located on theright side of thecontrol cover.

ON

The Pilot Flame can befound below the back log
on the left side.

F
OF

Swing the control cover to theright to access the gas control
valve, igniter, and blower control.

Gas
Control ValveHI

BLOWEROFF

PILOT
IGNITERLO

Gas Control Knob?

Flame Adjust Knob

Pilot Igniter

Blower Knob

On/Off Switch

This control is used to turn the main burner on and off.

Gas Control Knob

This knob is used to control gas to the heater and for starting the pilot.
There are three positions, ON, OFF, & PILOT. The pointer to the left ofthe knob indicates the position this knob is in.

Flame Adjust Knob

This knob controls the flame height from low (“LO”) to high (“HI”). The
pointer above the knob points to the position this knob is in.

Pilot IgniterThe pilot igniter is used only to start the pilot. When pressed, it sends anelectrical charge to the pilot assembly. This creates a blue spark directly
next to the pilot, igniting the pilot flame.

Optional Blower Control

This knob controls the speed of the internal convection blower thatpushes the heated air into the room.

If using a remote control or thermostat, the On/Off Switch must be left “ON”. Turning the On/Off
Switch “OFF” will keep the heater off always.

Travis Industries

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Operation

19

Starting The Pilot Flamea

The pilot flame is required to ignite the mainburners (it also plays a safety role). It should beleft on once lit. It will stay lit unless the gas
control valve is turned to "OFF". However, thepilot will go out if the gas is shut off, thepropane tank runs out (or low) or if the stove
malfunctions. If the pilot turns off frequently,
call your dealer for information. To start thepilot follow the directions below:

AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
5 minutes

AA
AAA
AAA
AA

WARNING:b

When lighting or re-lighting thepilot, the glass must be removed(see page 14).
abcOpen the door (16) and remove the glass(page 14).

PILOT
IGNITER

Push the gas control knob in slightly and turnit to the "OFF" position. The knob will notturn from "ON" to "OFF" unless the knob isdepressed slightly. Wait five minutes to let
any gas that may have accumulated inside
the firebox escape. If you smell leaking gas,follow the directions on the cover "IF YOU
SMELL GAS".
Turn the gas control knob to the "PILOT"
position and press the knob in, this will allow
gas to flow to the pilot light. Press the
button on the pilot igniter repeatedly until
you see the pilot light.

c

30 seconds

WARNING:
If the pilot does not light after 15
seconds, release the knob and callyour dealer for service. Do not
attempt to light pilot until service
has been performed.

?
e

NOTE:
You may wish to remove the log set
to gain a better view of the pilot (seepage 20).
d

Keep the gas control knob depressed for 30
seconds once it is lit.

eRelease the gas control knob. If the pilot
goes out, repeat step C. If the pilot refuses
to stay lit, call your dealer for service. With
the pilot lit, proceed to step “f”.

f

Close and latch the door. Replace the glass.

gTurn the gas control knob counter-clockwise
to "ON". The pilot is now lit and the heater
can be turned on and off.

Travis Industries

AA
AAA
A
AAA
AAA

d

f

AAAA
AAAA
AAAA
AAAA
AAAA
AAAA

g

4041220100-01153

Operation

20

Starting the Heater for the First Time
Cleaning Gold Surfaces
Fingerprints or other marks left on gold surfaces may become etched in place if they are not wipedclean prior to turning the stove on. With the heater cool, clean gold surfaces with denatured alcoholand a soft cloth.

Fumes from the Painted Surfaces Curing
Burn the heater at a medium setting for approximately one hour the first time. This will cure thepainted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This isnormal. We recommend you open the window to vent the room.

Condensation
Water may appear on the glass each time you start the heater - this is normal.

Blue Flames
The flames will be blue when first started. After fifteen minutes the flames will turn a more realistic
yellow and orange color.

Turning the Heater On and Off
After the pilot has been started...
See the instructions included
with the remote for details on
operation.

°F

Use this switch toturn the main burner
on and off manually.

See the instructions
included with theremote for changing
the battery.

Au t

o

Ca Tim
nc e
el

Tim
Se e
t

OM

TE

OF MP
F

F

RO

OF

MI
N

SE
T
TE
MP
TIM
ER

°F

ON

For systems with wall
thermostats, use this switch tocontrol the temperature (rightis hotter, left cooler). Somesystems require the on/off
switch to be on.

Warning: Do not place combustible items on top or directly in front of the heater, even temporarily.
The optional thermostat may start the heater causing a combustible item to ignite.
Note:

If the heater turns on and off frequently while using the thermostat, you may want toadjust the flame height down until it produces just enough heat needed.

Adjusting the Flame HeightYour heater has an adjustable flame to tailor the look and heat output to your specific needs. It isadjusted by turning the middle dial on the gas control valve.
Flame Height
Adjustment Knob

Index Mark

Turn counter-clockwise to adjust the flame higher, clockwise to lower.

Travis Industries

4041220100-01153

Operation

21

Adjusting the Blower Speed
The blower helps transfer heat from the heater into the room. It will not turn on until the heater is up totemperature (approximately 10 minutes after starting). See the illustration below for instructions on
adjusting the blower speed.

OFF
Turn the dial all theway counter-clockwise
until it clicks off.

HIGH
The high position is all theway counter-clockwise,
without clicking off.

LOW
Turn the dial all theway clockwise.

Normal Operating Sounds
BlowerThis heater uses a blower to push heated
air into the room. You will hear the soundof air movement that increases as the
speed is increased.

Pilot Flame
The pilot flame, which
remains on, makes a veryslight "whisper" sound.

The appliance will creak with changeof temperature.

Blower Snap Disk
This part can produce a clicking soundas it turns the blower on and off.
Gas Control ValveAs the gas control valve isturned on and off you willhear a dull clicking sound.
This is the valve opening
up and shutting down.

Extinction Pops
It is not unusual, especially on Propane(LP) appliances, to experience a "pop"when the burner is shut off.

Normal Operating Odors
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may
burn and create a burnt-paper smell. This is normal during startup. You may notice the smell is more acute
if the appliance was left idle for a long period.

Travis Industries

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Maintenance22

Cleaning Your Heater
Optional Brass DoorWith the heater cool, open the door and remove it from the heater (page 16). Polish the brass surface with brasspolish to remove any tarnishing.

Yearly Service ProcedureWarning:

Failure to inspect and maintain the heater may lead to improper combustion and a potentially dangerous
situation. We recommend the following procedures be done by a qualified technician.

1

Check the pilot flame. It should engulf approximately 3/8” of the top of the thermocouple (see illustration below).
If it does not, contact your dealer for service.

2

Shut off gas to the heater by turning the gas control knob to “OFF” (see step A under “Starting the Pilot” on page19). Let the heater cool for 15 minutes. Open the door (page 16) and remove the glass (page 14).

3

Remove the log set and embers (see page 15 - NOTE: the log set is fragile). If any log is cracked ordeteriorated, replace it when re-installing. Check the logs for sooting. If excessive sooting is found, the heater
will require adjustment. Contact your dealer.

4

Clean the burner pan (especially the burner holes) and inspect the following:•

Check for burner for cracks, warps, or other damage.

•Check the firebox and area around the pilot to make sure there is no warping or damage.

If any problem is found, discontinue use and contact your dealer for service.
Check the walls and ceiling of the firebox fordeterioration.

Check theburnerholes.

Before Disassembly - Check
the pilot flame. It should touch
the thermocouple andthermopile.

AA
AA
AA
AA

Thermopile

Make sure the burner
is not warped ordamaged.

Pilot Hood

Thermocouple

5

Replace the log set. Inspect the glass gasket. If it is deteriorated, replace. If the glass is damaged, replace it.

6

Check the gas control valve and all of the gas lines. If any damage is found, discontinue use and contact yourdealer for service. Clean the air channels and ducts.

7

To check the door seal, place a dollar bill along the door perimeter then close and latch the door. If the dollar billis held in place securely, the door seal is adequate. However, it the dollar bill slides out easily, you should adjust
the door. Contact your dealer to obtain directions on tightening the door seal.

8

Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of thefirebox. If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower
operation.

9

Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration isfound near the vent termination.

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Maintenance23

Troubleshooting Steps

Problem:Possible Cause:

Remedy:Pilot Will Not Flame

A gas shut off valve is turned off ......................

Check all gas shut off valves

The gas control knob isn’t turned to “PILOT” .......
The valve control knob isn’t pushed in ...............
The igniter wasn’t pressed repeatedly ...............
No spark from igniter......................................

See “Starting the Pilot Flame” Pg 19
See “Starting the Pilot Flame” Pg 19
See “Starting the Pilot Flame” Pg 19
Igniter Faulty - Contact your Dealer

The pilot flame has gone out ............................

See “Starting the Pilot Flame” Pg 19

The gas control valve is turned to “PILOT” or “OFF”

See “Starting the Pilot Flame” Pg 19

The ON/OFF switch is turned to “OFF” ...............

Turn the ON/OFF switch to “ON”

The remote control is not working correctly.........

Replace the batteries

The thermostat is disconnected or set too high ...

Set the thermostat to a lower
temperature

The pilot light has gone out..............................

See “Starting the Pilot Flame” Pg 19

The gas control valve is turned to “PILOT” or “OFF”

See “Starting the Pilot Flame” Pg 19

The ON/OFF switch is turned to “OFF” ...............

Turn the ON/OFF switch to “ON”

The remote is too far away from the heater .........

Use the remote closer to the heater

The remote control receiver is turned “OFF” ........

See the remote control instructions

One of the two remote control batteries is dead ...

See the remote control instructions

The pilot flame has gone out ............................

See “Starting the Pilot Flame” Pg 19

The gas control valve is turned to “PILOT” or “OFF”

See “Starting the Pilot Flame” Pg 19

The ON/OFF switch is turned to “OFF” ...............

Turn the ON/OFF switch to “ON”

The thermostat is set too high..........................

Set the thermostat to a lower
temperature

Make sure blower control is turned “ON”

See “Adjusting Blower Speed” Pg. 21

The heater is not getting electricity ...................

Make sure it is plugged in and theoutlet is providing electricity

The heater is not up to temperature...................

See “Operating Your Heater”

Flames Are Too BlueThe heater has just been started ......................

This is normal - see “Starting theHeater for the First Time”

Flames Are Too Short(Under 6”)

The flame height may be turned too low..............

Turn the flame height to “HI” See “Adjusting the Flame Height”

Travis Industries

4041220Main Burners Will Not
Start

Remote Control Does
Not Work

Thermostat Does Not
Work

Optional Blower Does
Not Operate

100-01153

Maintenance24

How this Heater Works
Warning This heater was designed with safety as the primary concern. Many of the components
inside this heater are for safety purposes. Therefore, only certified gas service
technicians should service this heater.

What Turns the Main Burners On and Off

When heated, the thermopile
generates electricity (a very small
amount measured in "Millivolts").

This electricity isused to operate themain burners.

The main burners
are switched on and
off using theelectricity generated
by the thermopile.
The ON/OFF switch,
remote control, or
thermostat control
the circuit to the mainburner.

MAIN BURNER

This heater uses a millivolt system to control its operation (a millivolt is a very small amount ofelectricity). The thermopile and thermocouple generate electricity when heated by the pilot flame.
This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turnon. That is why when starting the pilot the gas control knob has to be pressed in long enough for thethermocouple to heat up and generate enough electricity. The thermopile provides power for the
ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile
generates the electricity needed to turn the heater on and off, this heater can be operated when the
power is out (although the blower will not run).

ON

OFF

What Prevents Gas Buildup•This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas
builds up inside the firebox.

•

The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, thisthermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas tothe heater, preventing the pilot or burner from spilling gas into the firebox.

Pilot Flame
The pilot flame is a time-provencomponent that eliminates the possibilityof gas buildup inside the firebox.
Gas ValveThis high-technology valve automaticallyshuts off all gas if it does not receive a signal
from the thermocouple. If any component isdamaged or sensing a malfunction, or if thewiring is damaged, it will shut off all gas.
Thermocouple
The thermocouple generates a small
amount of electricity. If the pilot flame
goes out, the gas valve automaticallyshuts off all gas.

Travis Industries

External Shut Off Valve
This valve is placed on the gas line
to shut off gas to the applianceduring maintenance procedures.

Ceramic Glass
The glass in your heater is the mostdurable glass available. It has beentested to be extremely resistant tobreakage from temperature changes.

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Maintenance25

Wiring Diagram
Thermocouple

Millivolt Wiring(for gas control valve)

On/Off Switch
Red

Thermopile

Piezo Igniter

AA

Brown
Copper Co-Axial
Wire

OrangeRed

Spark ElectrodeWhite

120 Volt Wiring
3

Black

Power In
Molex
ConnectorHot(black)Power Supply

Optional Remote
Control

Optional
Thermostat

Ground(green)Common(white)Pilot Hood

White

6
9

1

5
Green

8
11

Ground(attached to stove)

3

RemoteControl
Molex
Connector

2

4
7
9

1

10

4
7
10

Optional
Blower

White
Black

Black

RheostatBlack
1

Gas Control
Valve

Brown

2
4

3
5

7

Red
Black

Optional Regulator
Solenoid

Blue
Blue

6
8

BlowerSnap Disk

10

9
11
12

Black

Replacement Parts:

Travis Industries

4041220100-01153

Safety Label

26

The listing label is shown below for your records. It can be found inside the left side panel.

Spirit DV
Listed Gas-Fired
Direct Vent Wall Furnace

Report No. 028-S-09b-5

Certified by OMNI-Test Laboratories, Inc. to the combustion performance and construction requirements of ANSI Z21.44, applicable sections of ANSI Z21.11.1, UL 307b and thesurface temperature requirements of UL/ANSI 1482.
Must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1-1992 and NFPA 54(88). Installation in Manufactured or Mobile Homes must
conform with: In USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. This model is designed to operate on natural gas, or
propane (LP). This appliance uses a millivolt-type control system consisting of a gas control valve/regulator, a standing pilot burner assembly, a thermopile, apiezo ignitor, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All exhaust gases must be vented outside the structure of
the living-area. Combustion air is drawn from outside the living-area structure. This appliance may be installed in Manufactured Housing only after the home issite located.
This appliance is equipped for installation in USA 0-2000 ft. For altitudes above 2000 ft., the vent configuration, orifice, or a combination of both may need to bechanged. See the owner’s manual for information on making these changes.

WARNINGS:
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the information in the owner’s and installation
manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Installation and repair should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a qualified
service person. More frequent cleaning may be required where excessive lint from material like carpeting and bedding is present. The control compartment, theburner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
This appliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance.
This room heater is a Direct-Vent Gas-Fired appliance. DO NOT burn wood or other material in this heater.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid flesh burns or clothing ignition.
Young children should be carefully supervised at all times when they are in the same room as the appliance.
Operation of this appliance when not connected to a properly installed nad maintained venting system can result in carbon monoxide (CO) poisoning andpossible death.

CAUTION:All safety screen or guard components removed for servicing, must be replaced prior to operating the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Risk of electrical shock. Switch the household breaker off or remove fuse before servicing unit.
Only use direct vent systems listed in owner’s manual to vent this appliance to the exterior.

Minimum Clearances to
Combustibles

L.P.
N.G.
Input Rate on “HI” (BTU/Hr) ........... 36,500 38,500
Input Rate on “LO” (BTU/Hr) .......... 21,000 28,700
Main Burner Orifice (DMS).............. #50#32

Unit to Sidewall . . . . . . . . . . . 10”
Unit to Backwall . . . . . . . . . . 4”
Unit to Cornerwall . . . . . . . . 4”
Front of Unit . . . . . . . . . . . . . 36”
Alcove Min. Height . . . . . . . . 58”
Alcove Max Depth . . . . . . . . 45”
Alcove Min Width . . . . . . . . . 44”

Manufacture
Date:

2001
2002
2003

Travis Industries

Minimum Inlet Pressure (inches W.C.) ..............
Maximum Inlet Pressure (inches W.C.) .............
Manifold Pressure on “HI” (inches W.C.)..........

L.P.
11”
13”
10”

N.G.
5.5”
7”
3.5”

THIS ROOM HEATER IS EQUIPPED AT THE FACTORY FOR USE WITH NATURAL GAS.
If conversion to propane (LP) fuel is desired the optional factory conversion kit #98900746 must be used.
Blower Electrical Rating: 115 V., 1.5 Amps, 60 Hz FAN TYPE VENTED CIRCULATOR

Jan.
Feb.
Mar.

Apr.
May
Jun.

Jul.
Aug.
Sep.

Oct.
Nov.
Dec.

404122010850 117th Pl. N.E. Kirkland, WA 98033

0274

100-01153

Limited 7 Year Warranty

27

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliancepurchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas
appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original
purchaser from the date of purchase as follows:
Check with your dealer in advance for any costs to you when arranging a warranty call.
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR
Burner Assembly:

Ceramic Glass

Accessories

Burner Pan, Mixing Tube, Air Shutter Assembly, Main
Burner Orifice

Glass (breakage from thermal shock)Legs, Pedestal, Panels, Cast Firebacks, Shell AssemblyFirebox Assembly:

Ceramic Logs

Convection Heat Exchanger

Log Set, Coals, Ember Strip (Steel Fiber)

Adjustable Air Restrictor, Pressure Relief Mechanisms(direct vents only), Glass Attachment Mechanism

Gas Control Assembly
Adjustable control valve, millivolt wiring and connectors(located within the metal heater structure), thermopile,thermocouple, pilot hood, orifices, pilot gas line, piezo
ignitorExclusions:

Re-Installation AllowanceGold PlatingGold or Nickel Door, Optional Grill (see “Conditions and Exclusions” # 9)

Electrical Assembly:
Blower, wiring harness, snap discs, rheostat speed control

In cases where heater must be removed from home forrepairs, a partial cost of re-installation is covered (preauthorization required)

One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done atfactory is covered.

Paint, Gasketing

Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR
Firebox Assembly:

Convection Heat Exchanger

Adjustable Air Restrictor, Pressure Relief Mechanisms (direct
vents only), Glass Attachment Mechanism

Exclusions:

One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done atfactory is covered.

Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel
Plating, Accessories, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms (direct vents only), Glass Attachment Mechanism

Exclusions:

Paint, Gasketing, Burner Assembly, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel
Plating, Accessories, Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor

CONDITIONS & EXCLUSIONS
1.
2.
3.
4.
5.
6.

7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.

This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in
the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized TRAVIS dealer.
Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty.
The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause
serious damage and will nullify this warranty.
The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product.
If in doubt as to the extent of this warranty, contact your authorized TRAVIS retailer before installation.
Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or
negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
This Warranty is void if:a.
The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b.
The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c.
Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improperchimney/venting installation.
Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of
the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.
This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc.
Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit isconfigured. Units are shipped for natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer.
Damage to gold, nickel, or brass surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surface is not covered in this warranty. Damage
from the use of cleaners other than denatured alcohol on gold or nickel is not covered in this warranty. Damage from the use of abrasive cleaners on brass is not covered in thiswarranty.
TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages
are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written
permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
Any statement or representation of TRAVIS products and their performance contained in TRAVIS advertising, packaging literature, or printed material is not part of this 7 year
warranty.
This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded fromthis warranty.
No dealer, distributor, or similar person has the authority to represent or warrant TRAVIS products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC.
assumes no liability for such warranties or representations.
Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY TRAVIS INDUSTRIES, INC., THE MANUFACTURER OF THE APPLIANCE. ALL OTHERWARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY EXPRESSLY DISCLAIMED AND PURCHASER’S RECOURSE IS EXPRESSLY LIMITED TO THE
WARRANTIES SET FORTH HEREIN.

IF WARRANTY SERVICE IS NEEDED:
1.
2.
3.

4.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your TRAVIS dealer WITHIN 30 DAYS, giving them proof of purchase, thepurchase date, and the model name and serial number.
Travis Industries has the option of either repairing or replacing the defective component.
If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where youpurchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship yourappliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it isfound to be defective in material or workmanship within the time frame stated within this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges(years 1 to 5) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary fromstore to store.

Travis Industries

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Optional Equipment

28

LP Conversion Instructions
Install the conversion kit prior to installing the gas line to ensure proper gas use.
1

Open the door (page16) and remove the glass (page 14). Remove the logs and coals (page 15)

2

Remove the burner (see illustration below).
Reach into the firebox andslide the burner to the leftthen lift it upwards (lift theburner from below).

AA
AA
AA
AA

Do not lift the burner from thepins.
WARNING:The burner is fragile handle it with care.

Replacement Notes:
Place the burner so the mixing
tube slides onto the orifice.

Slide the air shutter all
the way to the rightbefore installing theburner.

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Make sure the ember shelves are in theforward corners when the burner isreplaced.

Travis Industries

4041220Make sure this pin
inserts into the hole inthe bottom of the burner.

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Optional Equipment
329

Follow the directions below to replace the natural gas orifice.

aSlide the air shutter all
the way to the left.

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Burner Orifice
Manifold

The new LP orificehas “50” stampedbon it.

Use a 1/2” open end wrench to

Apply thread50

unscrew the burner orifice.
1/2" Wrench

install.
The old NG
orifice has “32”protrudes 5/16”(indicating full insertion).

Travis Industries

32

Screw the LP orifice inso the orifice shoulder

sealant to thenew orifice and

NOTE:
5/16”

c

4041220

stamped on it.

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Optional Equipment

30
4Remove the pilot orifice following the instructions below. Replace with the propane pilot orificeaLift the pilot hoodcRemove the orifice and replace with the LP orifice. Screw theorifice all the way in and replace the pilot hood.

off the pilot
assembly.

Orifice Identification:
LP (Propane) Orificeb

35

Use a hex wrench to35

unscrew the orifice.

NG (Natural Gas) Orifice62
5/32" Hex

NOTE: when re-attaching,
this pin lines up with thenotch in the pilot hood.

5

Install the logs and embers.

6

Close door.

7

Remove the regulator from the front of the gas control valve. Replace with the propane regulator,
using the new gasket and screws included with the regulator. NOTE: Leak test this area after
the heater is installed, gas is connected, and the main burner is lit.

acRemove and discard the three screws using aslotted screwdriver of Torx T-20.

Install the LP regulator. Use the screws
included with the LP regulator. Tighten to
approximately 25 Lbs. torque.

bRemove and discard theregulator, diaphram, springand center post.

NOTE: Make sure theregulator gasket is correctlyaligned before installation.

SlottedScrewdriver(or T-20 Torx)

SlottedScrewdriver(or T-20 Torx)d
Place the LP label on top of
the control cover near the gas
control valve.

Travis Industries

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Optional Equipment
8

Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leaktest all gas connections and the gas control valve. Check the pilot. Adjust if necessary.
WARNING:

When lighting or re-lighting the pilot, the glass must be removed (seepage 22).

To adjust the pilot flame, turn this screw (NOTE: if totally

The pilot flame must contact the thermocouple andunscrewed gas will come out of this port). Clockwise
lowers the flame while counter-clockwise raises it.

931

thermopile (see the illustration below). Adjust the pilot up orStandard
Screwdriver

down as necessary.

Install the log set and replace the glass and door.

Modulating Remote Bracket Installation
If you are using a modulating remote, install the included bracket onto the back of
the stove following the directions below.
1

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Install the bracket as shown in the illustration below.

aNOTE: the remote wiring may
be passed through this accesshole in the base of the stove.

b
Remove the two screws on the backSlide the remote tray (included

edge of the stove and attach thewith the remote kit) over the tworemote bracket to the stove.

studs on the remote bracket.

Tighten in place with a 11/32"

11/32" Nutdriver

nutdriver.

Remote Bracket (included with stove)2

1/4" Nutdriver

Place the remote reciever into the bracket as shown (the wires are routed below the stove, in front of
the control cover).

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Optional Equipment

32

Aromatherapy Tray Installation (98500380)
WARNING:
1

Turn off gas to the appliance and make sure it has fully cooled prior to conducting service.

Prepare the aromatherapy housing following the directions below.
Housing
Attach the cover plateb(included with the stove) to themounting plate with two 1/4-20
nuts (included with the stove).

7/16" Socket WrenchaPhillips
Screwdriver

Attach the mounting plate (included
with the stove) to the housing with two
8-32 1/4” screws (included with thearomatherapy kit).

2

Install the roller plate following the directions below.
aReach in and poke out thiscover plate (it is held in placewith magnets).

AA
AA
AAAA
c

b

Bend these tabs
upwards on the roller
plate.

Secure the roller plate with four 8-32 nuts
(included with the aromatherapy kit).

Roller Plate

11/32” Socket Wrenchwith Extension

NOTE: Be careful with thenuts - the magnets locatednear the side of the opening
may divert the socket wrench.

3

Slide the housing into the roller plate following the directions below.

aSlide the roller plate
all the way out.

bTravis Industries

Tilt the housing upwards andinsert this notch under therollers. Tilt the housing levelto complete the installation.

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Installation Addenda

33

ADDENDUM #1 Class A Chimney Conversion Kit!

!

Simpson Duravent provides a conversion kit for those wishing to use an existingwood stove chimney to vent this direct vent stove. The illustration below gives
an overview of this type of installation. See the instructions included with the kit
for details.
Do not exceed the maximum vertical rise (see the section "Approved Vent
Configurations" starting on page 9) allowable. Remember to set the restrictor
position to the correct position (based upon the vertical rise height - see the charton page 10).
The conversion kit does not work on interior masonry chimneys.
Chimney Conversion Kit A (# 931)
Metalbestos 6" I.D.
Security Chimneys 6" I.D.
Jackes-Evans 6" I.D.
Hart & Cooley 6" I.D.
Pro-Jet 6" I.D.
Chimney Conversion Kit B (# 932)
Simpson Dura-Vent 6" I.D.
Air-Jet 6" I.D.
Metal-Fab 6" and 7" I.D.
Amer. Metals 6" & 7" I.D.
Metalbestos 7" and 8" I.D.
Jackes-Evans 7" and 8" I.D.
Hart & Cooley 7" and 8" I.D.
Pro-Jet 7" and 8" I.D.
Security Chimneys 8" I.D.
Chimney Conversion Kit C (# 933)
Simpson Dura-Vent 7" and 8" I.D.
American Metals 8" I.D.
Air-Jet 8" I.D.
Metal-Fab 8" I.D.
American Metals 8" I.D.
Each Kit Contains:
Retro Connector
Retro Vertical Top
Additional Required Equipment:
4" Flex (#711 or U.L. 1777)
Termination (#991)
Co-Axial Sections

Screw the Retro
Vertical Top to theFlex Pipe

Retro Vertical Top(screw to chimney)

Cut the Flex Pipeto the chimneyheight plus 3"

Type A Chimney
4" Aluminum
Flex Pipe

Retro Connector(screw to chimney)

Simpson Duravent Direct
Vent Pipe Sections(use adjustable section)

Screw the Retro
Connector to theFlex Pipe

Interior Masonry Chimney

ADDENDUM #2 Interior
Masonry Chimney
Conversions•

The entire chimney system
must be air-tight. Make sure toseal the flashing, clean-out,and thimble connection, and to
inspect the chimney.

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AAA
A
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AA
A
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Make sure the coaxial pipe
maintains a 1” clearance to any
combustible. The vent must be
sealed air-tight.

Follow the requirements and use theequipment listed in the illustration to theright to install this appliance into an interior
masonry chimney.

•

Maximum vertical rise is 40'•

Minimum vertical rise is 10'•

See the chart on page 12 for determining
the correct restrictor position.
NOTE: these restrictor positions are based
upon lab tests. The ideal restrictor position
may vary slightly.

#991 High Wind
Termination#990 90° Elbow

Flashing (included in#934 Masonry
Conversion Kit

HighTeSilico mp.
ne4" Dia. Flex Line(UL 1777 Gas Liner)

Co-Axial Straight
Lengths

Connector with Cover(included in #934 Masonry
Conversion Kit)

Standard Masonry Fireplace
The entire chimney system
must be air-tight. Seal theconnector cover and inspect
the chimney.

#991 High Wind
Termination
Flashing (included in#934 Masonry
Conversion Kit)p.
-TemHigh icone
Sil

Make sure the coaxial pipe
maintains a 1” clearance to any
combustible. The vent must be
sealed air-tight.

Travis Industries

4041220

4" Dia. Flex Line(UL 1777 Gas Liner)
Connector (included in #934
Masonry Conversion Kit)
secured and sealed toblock-off plate.

100-01153

Index34

Adjusting the Blower Speed........................21

Lifting Flames.............................................17

Adjusting the Flame Height .........................20

Listing Label (Safety Label) .........................26

AFUE.........................................................5

Log Installation ...........................................15

Air Shutter Adjustment................................17

Maintaining Your Stove’s Appearance..........22

Alcoves (see “Heater Placement Req.”) .......7

Natural Gas Verses Propane........................2

Altitude Considerations...............................8

On/Off Operation........................................20

Amperage (of blower)..................................5

On/Off Switch (Location).............................18

Blower Speed ............................................21

Operating Sounds......................................2

BTU Output................................................5

Order of Installation.....................................6

Burn Rate...................................................5

Packing Lists..............................................6

Burner Installation.......................................28

Paint Curing ...............................................20

Cap (vent termination).................................13

Pilot (starting) .............................................19

Cleaning Your Heater..................................22

Pilot Flame (Location)..................................18

Clearances.................................................6

Pressure (of gas) ........................................7

Condensation ............................................20

Purging Gas Line (with door open)...............14

Controls.....................................................18

Restrictor Adjustment .................................9

Dimensions................................................5

Safety Label...............................................26

Door Opening ............................................16

Safety Precautions .....................................2

Efficiency...................................................5

Silicone Vent Sections................................8

Elbows.......................................................9Snorkel Terminations..................................8

Electrical Specifications...............................5Sounds......................................................21

Emissions ..................................................5Starting The Pilot Flame ..............................19

Flame Height..............................................20Starting the Heater for the First Time ............22

Floor Protection Requirements....................7

Stove Placement Requirements..................7

Fuel...........................................................5

Table of Contents.......................................4

Fumes ..................................See Inst. On Cover

Troubleshooting Table................................23

Gas Control Valve (Location)........................18

Vent Configurations....................................9

Gas Inlet Installation ....................................7

Vent Part #’s...............................................8

Gas Leak...............................See Inst. on Cover

Vent Requirements ....................................8

Gas Line Connection ..................................7

Vertical Vent Termination Requirements ......13

Gas Smell..............................See Inst. on Cover

Warranty.....................................................27

Heating Capacity.........................................5

Water (on glass - see starting the heater) ......20

High Wind Vertical Terminations...................8

Wiring Diagram............................................25

Horizontal Vent Termination Requirements ..13

Yearly Service Procedure............................22

How to Measure Vent Lengths ....................9
Installation Options .....................................5
Installation Preparation................................6
Leaking Gas .......................See Inst. on Cover

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