Type 8653
AirLINE Field

Field module for pneumatic systems

Operating Instructions

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2019-2022
Operating Instructions 2207/05_EUen_00810656 / Original DE

Type 8653
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AirLINE Field Type 8653
Contents
1

OPERATING INSTRUCTIONS.................................................................................................................5
1.1

Symbols.........................................................................................................................................5

1.2

Definition of terms.........................................................................................................................62

INTENDED USE.......................................................................................................................................7

3

BASIC SAFETY INSTRUCTIONS............................................................................................................84

GENERAL INFORMATION.....................................................................................................................10

5

6

4.1

Contact address..........................................................................................................................10

4.2

Warranty......................................................................................................................................10

4.3

Information on the Internet.........................................................................................................10

PRODUCT DESCRIPTION.....................................................................................................................11
5.1

Intended application range.........................................................................................................11

5.2

Characteristics............................................................................................................................11

5.3

Structure......................................................................................................................................11

TECHNICAL DATA.................................................................................................................................14
6.1

Conformity...................................................................................................................................14

6.2

Standards....................................................................................................................................14

6.3

Operating conditions..................................................................................................................14

6.4

General technical data................................................................................................................15
6.4.1

Pneumatic slide valve type 6534....................................................................................15

6.4.2

Pilot pressure diagram....................................................................................................15

6.5

Circuit function (CF)....................................................................................................................16

6.6Type labels (device labelling)......................................................................................................17
6.6.1

7

ASSEMBLY............................................................................................................................................18
7.1

Fastening types...........................................................................................................................18

7.2

Assembly on wall........................................................................................................................18

7.3
8Type label UL (example)..................................................................................................17

7.2.1

Assembly on wall using the bracket...............................................................................19

7.2.2

Assembly on wall using the lateral fastening holes........................................................19

Assembly on standard rail..........................................................................................................20

ELECTRICAL CONNECTION.................................................................................................................22
8.1

8.2

Assignment of circular plug M12, 5-pole...................................................................................22
8.1.1

büS/CANopen variant.....................................................................................................22

8.1.2

IO-Link variant................................................................................................................22

Connecting the functional earth.................................................................................................23
8.2.1

Connecting the functional earth for assembly on wall...................................................23

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8.2.2
9

PNEUMATIC CONNECTION..................................................................................................................25
9.1

10Connecting the functional earth for assembly on standard rail......................................24

Assignment of the pneumatic connections...............................................................................25

CONFIGURATION WITH BÜRKERT COMMUNICATOR.......................................................................26
10.1 User interface of the Bürkert Communicator.............................................................................26
10.2 Establishing a connection between the device and the Bürkert Communicator.....................27
10.3 Create the base settings of the field module.............................................................................27
10.4 Menu structure............................................................................................................................28
10.4.1 Configuration area „Unit 1“.............................................................................................28
10.4.2 Configuration area „General settings“............................................................................29

11

CONFIGURATION VIA FIELDBUS.........................................................................................................31
11.1 Cabling of büS/CANopen networks...........................................................................................31
11.2 Start-up file..................................................................................................................................32
11.3 Bit-by-bit compilation of the inputs and outputs......................................................................32
11.3.1 Examples of bit-by-bit allocation of valve units..............................................................32

12

START-UP..............................................................................................................................................33
12.1 Starting up via manual override.................................................................................................33
12.1.1 Additional element “MO locking”...................................................................................34
12.2 Marking the valve slots...............................................................................................................35

13

OPERATION...........................................................................................................................................36
13.1 Display elements.........................................................................................................................36
13.2 Display.........................................................................................................................................36
13.2.1 Display views..................................................................................................................36
13.3 LED status display......................................................................................................................38

14

MAINTENANCE, TROUBLESHOOTING................................................................................................39
14.1 Troubleshooting..........................................................................................................................39
14.2 Fault messages LCD...................................................................................................................41

15

REMOVAL..............................................................................................................................................42

16

ACCESSORIES......................................................................................................................................43

17

PACKAGING, TRANSPORT...................................................................................................................46

18

STORAGE..............................................................................................................................................46

19

DISPOSAL.............................................................................................................................................46

4

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Operating instructions

1

OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device.

→ Keep these instructions ready to hand at the operation site.
Important safety information!
► Carefully read these instructions.
► Observe in particular the safety instructions, intended use, and the operating conditions.
► Persons who work on the device must read and understand these instructions.

1.1

Symbols
DANGER

Warns of an immediate danger.
► Failure to observe the warning will result in fatal or serious injuries.

WARNING
Warns of a potentially dangerous situation.
► Failure to observe the warning may result in serious or fatal injuries.

CAUTIONWarns of a possible danger.
► Failure to observe the warning may result in moderate or minor injuries.

NOTE
Warns of damage to property.
► Failure to observe the warning may result in damage to the device or other equipment.

Indicates important additional information, tips and recommendations.

Refers to information in these operating instructions or in other documentation.
Highlights instructions to avoid a danger.
Highlights a procedure which you must carry out.
Highlights a result.
MENUE Symbol for software interface texts.

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Operating instructions

1.2

Definition of terms

Term

In these instructions representative for

Device, field module

AirLINE Field Type 8653 field module

Valve

Pneumatic slide valve integrated in the field module

Actuator, process valve,pneumatic cylinder,
pneumatic actuator,
pneumatic components

Pneumatic consumer that is controlled by the field module

büS

Bürkert system bus, a communication bus developed by Bürkert based on
the CANopen protocol

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Intended use

2

INTENDED USE

The AirLINE Field Type 8653 field module is designed to control and record the switching statuses ofpneumatically actuated process valves, pneumatic cylinders and other pneumatically actuated actuators directly in the process environment.
► Use the device for its intended purpose only. Non-intended use of the device may be dangerous to people, nearby equipment and the environment.
► Do not use the device in the potentially explosive atmosphere.
► The prerequisites for safe and efficient operation are correct transport, storage, assembly, installation,

start-up, operation, and maintenance.

► When using the device, observe the permitted data, operating conditions and application conditions.

This information can be found in the contractual documents, the operating instructions and on the typelabel.

► Use the device only in conjunction with third-party devices and components recommended and author-

ised by Bürkert.

► Make sure the device is in a technically flawless state before use.

The device is intended only for use in industrial areas.
The device is not suitable for use in applications where there is a risk to life and limb.

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Basic safety instructions

3

BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or incidents which occur during assembly,
operation and maintenance. The operator is responsible for observing the location-specific safety regulations, also with reference to the personnel.

Risk of injury due to high pressure and uncontrolled movement of the actuators.
► Before working on the device or system, secure the actuators against moving.
► Before working on the device or system, switch off the pressure. Vent or drain lines.

Risk of injury from electric shock.
► Before working on the device or system, switch off the power supply. Secure against reactivation.
► Observe applicable accident prevention and safety regulations for electrical equipment.

Risk of burns due to hot device parts.
► Keep the device away from highly flammable substances and media.

Risk of injury due to improper installation and maintenance.
► Only trained technicians may perform installation and maintenance work.
► Perform installation and maintenance with suitable tools only.

Risk of injury due to unintentional activation and uncontrolled start-up of the device and system.
► Secure the device and system to prevent unintentional activation.
► Ensure that the system does not start up in an uncontrolled manner.

General hazardous situations.
To prevent injury, observe the following:► Install the device according to the regulations applicable in the country.
► Do not supply aggressive or flammable media to the media connections of the device.
► Do not supply liquids to the media connections of the device.
► After the process is interrupted, restart in a controlled manner.

Observe sequence:
1. Connect the power supply.
2. Connect the pneumatic supply (with an external pressure supply, initially the external auxiliary pilot air[X / 12/14] and then the medium pressure [P / 1]).

► Do not make any changes to the device.
► Do not subject the device to mechanical loads.
► Observe the general rules of technology.

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Basic safety instructions

NOTE
Electrostatically sensitive components and modules.
The device contains electronic components which are susceptible to electrostatic discharge (ESD).
Components which come into contact with electrostatically charged people or objects are at risk. In theworst case scenario, these components will be destroyed immediately or will fail after start-up.
► Meet the requirements specified by EN 61340-5-1 to minimise or avoid the possibility of damage causedby sudden electrostatic discharge.

► Do not touch electronic components when the supply voltage is connected.

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General information

4

GENERAL INFORMATION

4.1

Contact address

Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Strasse 13 –17
D-74653 Ingelfingen
Phone +49 (0) 7940 - 10 91 111
Fax +49 (0) 7940 - 10 91 448
E-mail: info@burkert.com
International
The contact addresses can be found on the last pages of the printed Quickstart.
And also on the Internet at: www.burkert.com

4.2

Warranty

The warranty is only valid if the device is used as intended in accordance with the specified application
conditions.

4.3

Information on the Internet

The operating instructions and data sheets for Bürkert products can be found on the Internet at:
www.burkert.com

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Product description

5

PRODUCT DESCRIPTION

The AirLINE Field Type 8653 field module is designed for decentralised use in the process environment.
The device is simple to install and increases process safety due to the integrated monitoring and diagnostic
functions.
The body with IP65/67 protection eliminates the need for further protective housing such as a control
cabinet.

5.1

Intended application range

The AirLINE Field Type 8653 field module is designed to control and record the switching statuses of pneumatically actuated process valves, pneumatic cylinders and other pneumatically actuated actuators directlyin the process environment.

5.2

Characteristics•

Earthed by special bracket•

Installation without control cabinets possible•

Degree of protection IP65/67•

Integrated check valves•

LED for visual feedback of device status•

Two-line LCD screen for displaying information, warnings, faults•

Switching cycle display and predefined warning thresholds•

Manual override as non-locking and locking mechanism•

Redundant ring topology with Media Redundancy Protocol (MRP) or Device Level Ring (DLR)•

Optional connection to Bürkert’s Efficient Device Integration Platform (EDIP):
Configuration and parameterization with the universal software tool Bürkert Communicator

5.3

Structure
Exhaust port for auxiliary pilot air (R‘/ 82/84)
Pressure port for auxiliary pilot air (X / 12/14)
Exhaust port (S/3)

Working ports(2: top, 4: bottom)

Exhaust port (R/5)
Pressure port (P/1)

Fig. 1:

11

Structure of AirLINE Field Type 8653 – view from below

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Product description

Circular plug M12, 5-pole
operating voltage, input and output signals

LCD for messages(information, warnings, errors)
LED for statusindication
Manual overrides

Manualoverride notswitched

Manualoverride
switched
Device markers
for marking the valve slots

Fig. 2:

Structure of AirLINE Field Type 8653 – view from front

Earthing bolt M4

Guide bars (for attaching
the bracket)
Fig. 3:Structure of AirLINE Field Type 8653 – view from behind (without bracket)

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Product description

Bracket for assembly on wall or on standard rail
In the delivery condition, the device is locked to a bracket for assembly on wall or standard rail.
The bracket can be removed from the device for assembly purposes.
Bracket(released from the device)
Earthing plate(for earthing the device
by means of thestandard rail)

To release the device
from the bracket, pushback the lever and at
the same time slide thedevice upwards

Guide slot(for attaching thedevice)BracketLever for unlocking and releasing thedevice from the bracket
Fig. 4:

Bracket for assembly on wall or on standard rail

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Technical data

6

TECHNICAL DATA

6.1

Conformity

The device conforms to the EU directives as per the EU Declaration of Conformity (if applicable).

6.2

Standards

The applied standards, which are used to demonstrate conformity with the directives, are listed in the EU
type examination certificate and/or the EU Declaration of Conformity (if applicable).

6.3

Operating conditions

NOTE► Use protective low voltage according to protection class 3 EN 61140, VDE 0140

Type of condition

permitted range

Ambient temperature–10…+55 °C

Storage temperature–10…+60 °C

Altitude

Restricted to max. 2000 m above sea level for UL approved versions

Compressed air quality

ISO 8573-1:2010, Class 7.4.4

Nominal operating
mode

Continuous operation (100% duty cycle)

Operating voltage

24 V

Protection class

3 in accordance with EN 61140, VDE 0140

Current consumption≤ 400 mA

1)

14

± 10% residual ripple at fieldbus interface 1 Vss1

UL approved Versions must be supplied by one of the following:a) Limited Energy Circuit (LEC) according to UL/ IEC 61010-1b) Limited Power Source (LPS) according to UL/ IEC 60950c) SELV/ PELV with UL Recognized Overcurrent Protection dimensioned according to UL/ IEC 61010-1 Table 18d) NEC Class 2 power source

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Technical data

6.4

General technical data

Valve slots

4

Degree of protection

IP65/67 (not evaluated by UL)

6.4.1

Pneumatic slide valve type 6534

Circuit function (CF)2 x C NC (normally closed)
2 x 3/2-way
2 x D NO (normally open)
2 x 3/2-wayH
5/2-way monostableL
5/3-way locked(on request)

Z
5/2-way bistable(on request)

M
5/3-waypressurised(on request)N
5/3-way exhausted(on request)

Flow rate QNn

Up to 310 lN/min(see data sheet for exact flow rate values for the various circuit functions)

Medium pressure*

0...8 bar

Pilot pressure*

3...8 bar

Electr. power before/
after power reduction

2 x 0.7 W / 2 x 0.175 W

0.7 W / 0.175 W

Current before/after
power reduction

2 x 29 mA / 2 x ≤ 10 mA

29 mA / ≤ 10 mA

0.7 W / 0.175 W*) Observe pilot pressure diagram!

Pilot pressure diagram
Medium pressure (P-channel) [bar]6.4.2

Fig. 5:

8
7
6
5
4
3
2
1
0
-1

3

4
5
6
7
Pilot pressure (X-channel) [bar]8

Pilot pressure diagram for pneumatic slide valve Type 6534

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Technical data

6.5

Circuit function (CF)Circuit function
2 x CFC

Icon in accordance with ISO 1219-1
141

2 x CFD

CFH

In idle position, port 2 and port 4
exhausted.

4

2
12
3

1

5

In idle position, port 2 and port 4 vented.

4

2
14

12
1

3

4

2

1

Description

5

In idle position, pressure port 1 withport 2 connected, port 4 exhausted.

14
12
5 1 3

CFZ (on request)

4

5/2-way bistable valve;depending on the switch position either
port 2 vented and port 4 exhausted
or
port 2 exhausted and port 4 vented.

2

14

12
5 1 3

CFL (on request)

4

2

14

12

In idle position, all ports locked.

5 13

CFM (on request)

4

12

In idle position, port 2 and port 4
pressurised.

12

In idle position, port 2 and port 4
de-energised.

2

14
5 13

CFN (on request)

4

2

14
5 13

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Technical data

6.6

Type labels (device labelling)
Type number anddevice designation

Type: 8653 AirLINE Field
1. Shield
2. 24 V+
3. GND
4. CAN H
5. CAN L

M12   A - Coded
4

1

5

Assignment of circular plug M12, 5-pole

3

Permissible pilot pressure range (please2
3 to 8 bar
24 V DC–10 to 55 °C
IP 65 / 6774653 Ingelfingen Germany

Fig. 6:

observe the pilot pressure diagram, “Fig. 5”!)

Operating voltage
Permissible ambient temperature range
Degree of protection

Example of device labelling on the side of the device housing (büS/CANopen variant)Device markers
Order number
Type number of device

ID: 00309522
Type: 8653

S/N 000068
W14MP

Serial number
Manufacturer's ID(encrypted)

Fig. 7:

Example of device labelling on the front surface of device housing

6.6.1

Type label UL (example)
Type 8653
3-8 bar
E238179-10...+55°C Proc. Cont. Eq
24V 0,4A

Fig. 8:For safety-relevant information,see operating instructions

Type label UL for field module type 8653

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Assembly

7

ASSEMBLYWARNING

Risk of injury due to incorrect assembly.
► Assembly work should be carried out by fully trained personnel only.
► Use suitable tools to perform assembly work.

NOTE
Ensure degree of protection.
► If the device is mounted with the connections facing upwards: make sure that the exhaust ports areclosed by a suitable silencer or that the exhaust air is discharged via a hose.

The AirLINE Field Type 8653 field module is supplied as a fully assembled device. If defects are discovered, the device must be replaced.

7.1

Fastening types

The body with IP65/67 protection eliminates the need for further protective housing such as a control
cabinet.
The device can be mounted on the following types directly in the process environment:- Assembly on wall using the bracket- Assembly on wall using the lateral fastening holes- Assembly on standard rail using the bracket

7.2

Assembly on wall
Device with bracket

Bracket separately
Fastening holes for assembly onwall using the bracket
BracketFastening holes for sideways
assembly on wall
18

Fig. 9:Assembly on wall for AirLINE Field Type 8653 field module

englishLever for unlocking thedevice from the bracket

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Assembly

7.2.1

Assembly on wall using the bracket

CAUTION
Risk of injury due to sharp edges.
The earthing plate on the bracket has sharp edges that can cause cuts.
► Wear suitable protective gloves.

Preparatory work
The bracket is connected to the device in the scope of delivery. For assembly on wall using the bracket, thedevice must be released from the bracket.

→ Push back the lever for unlocking the device and at the same time pull the device upwards out of thebracket.

Assembly→

Observe chapter “Connecting the functional earth for assembly on wall” on page 23.

→ Securely attach the bracket using 4 suitable screws (e. g. M5 screws) to a suitable substrate(max. tightening torque 1.5 Nm for M5 screws).

→ Slide the guide bars on the field module (see “Fig. 3”) from the top to the bottom into the guide slot of
the bracket (see “Fig. 4”) until the locking mechanism engages audibly.

7.2.2
→

Assembly on wall using the lateral fastening holes

Observe chapter “Connecting the functional earth for assembly on wall” on page 23.

→ Securely attach the field module using 2 suitable screws (e. g. M5 screws) to a suitable substrate(max. tightening torque 1.5 Nm for M5 screws).

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Assembly

7.3

Assembly on standard rail
CAUTION

Risk of injury due to sharp edges.
The earthing plate on the bracket has sharp edges that can cause cuts.
► Wear suitable protective gloves.

Clamping piece
Fastening screws forsecuring to standard rail
Fig. 10:

Fastening screw

Lever for unlocking thedevice from the bracket

Assembly on standard rail for AirLINE Field Type 8653 field module

Preparatory work
The bracket is connected to the device in the scope of delivery. For assembly on the standard rail, thedevice must be released from the bracket.

→ Push back the lever for unlocking the device and at the same time pull the device upwards out of thebracket.

Assembly→

Observe chapter “Connecting the functional earth for assembly on standard rail” on page 24.

→ Using a slotted-head screwdriver, carefully turn the fastening screws on the bracket all the way
anticlockwise.

→ Position the bracket on the standard rail by tilting it upward slightly and then push it into position on thestandard rail.

→ Using a slotted-head screwdriver, carefully turn the fastening screws on the bracket all the way
clockwise.

The bracket is now secured to the standard rail by the clamping pieces.

→ Slide the guide bars on the field module (see “Fig. 3”) from the top to the bottom into the guide slot of
the bracket (see “Fig. 4”) until the locking mechanism engages audibly.

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Assembly

Removal from the standard rail

→ Push back the lever for unlocking the device and at the same time pull the device upwards out of thebracket.

→ Using a slotted-head screwdriver, carefully turn the fastening screws on the bracket all the way
anticlockwise.

→ Tilt the bracket upward slightly and remove it from the standard rail.

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Electrical connection

8

ELECTRICAL CONNECTION
CAUTION

Risk of injury from electric shock.
► Before working on the device or system, switch off the power supply. Secure against reactivation.
► Observe applicable accident prevention and safety regulations for electrical equipment.

Risk of injury due to incorrect electrical connection work.
► The electrical connection work should be carried out by fully trained personnel only.
► Use suitable tools to establish the electrical connection.

Further information on cabling büS networks can be found under the following link:
Guide for planning of büS networks

NOTE
To ensure electromagnetic compatibility (EMC):► Only use shielded cables.
► Connect the functional earth (see chapter “8.2” on page 23).

8.1

Assignment of circular plug M12, 5-pole

8.1.1

büS/CANopen variant
View of pins
4
1

5

3

2

Pin

Assignment

1

Shielding2

Supply voltage 24 V

3

GND

4

CAN_H (büS connection)

5

CAN_L (büS connection)

Table 1:

Assignment of circular plug M12, 5-pole, A-coded, büS/CANopen variant

8.1.2

IO-Link variant
View of pins
4
1

5

3

2
Table 2:

Pin

Assignment

1

L+

(24 V

processor)

2

P24 (24 V

valve unit)

3

L–

4

C/Q (IO-Link)

5

N24 (0 V GND valve unit)(0 V GND processor)

Assignment of circular plug M12, 5-pole, A-coded, IO-Link variant, Port Class B

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Electrical connection

8.2

Connecting the functional earth
WARNING

Malfunctioning caused by electrostatic discharge.
Electrostatic discharge at the device may cause malfunctioning.
► Assembly on wall: Depending on the installation situation, use a short cable with a large cross-section

to connect the device to the functional earth.

► Assembly on standard rail: Depending on the installation situation, use a short cable with a large

cross-section to connect the standard rail to the functional earth.

Danger due to electromagnetic fields.
If the functional earth (FE) is not connected, the conditions of the EMC Law are not observed.
► Assembly on wall: Depending on the installation situation, use a short cable with a large cross-section

to connect the device to the functional earth.

► Assembly on standard rail: Depending on the installation situation, use a short cable with a large

cross-section to connect the standard rail to the functional earth.

8.2.1

Connecting the functional earth for assembly on wall

Earthing bolt M4

Fig. 11:

Earthing bolt on the rear of the device (shown without the bracket)→ Use a short cable with a large cross-section to connect the earthing bolt M4 to the functional earth.

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Electrical connection

8.2.2

Connecting the functional earth for assembly on standard rail

The earthing bolt on the device makes contact with an earthing plate that is integrated into the bracket.
When the device is assembled on a standard rail, the earthing plate makes contact with the standard rail. As
a result, the device is connected to the earth potential when it is clamped onto the earthed standard rail.
Earthing plate
Earthing bolt

Fig. 12:

Earthing by means of the standard rail

→ Use a short cable with a large cross-section to connect the standard rail to the functional earth.

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Pneumatic connection

9

PNEUMATIC CONNECTIONDANGER

Risk of injury due to high pressure.
► Before working on the device or system, secure the actuators against moving.
► Before working on the device or system, switch off the pressure. Vent or drain lines.

Risk of injury due to incorrect pneumatic connection work.
► The pneumatic connection work should be carried out by fully trained personnel only.
► Use suitable tools to establish the pneumatic connection.

The pressure port for auxiliary pilot air (X / 12/14) must always be connected.

9.1

Assignment of the pneumatic connections
Exhaust port for auxiliary pilot air (R‘/ 82/84)
Pressure port for auxiliary pilot air (X / 12/14)
Exhaust port (S/3)

Working ports(2: top, 4: bottom)

Exhaust port (R/5)
Pressure port (P/1)

Fig. 13:

Pneumatic connections of the field module

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Configuration with Bürkert Communicator

10

CONFIGURATION WITH BÜRKERTCOMMUNICATOR

The device can be configured at a PC using the “Bürkert Communicator” software.
The software can be downloaded free of charge from the Bürkert website.
In addition to the software, the “USB-büS-interface”, available as an accessory, is required (seechapter “16 Accessories”).
The operating instructions for the basic functions of the software can be found on the Bürkert
website: www.burkert.com → Type 8920

10.1

User interface of the Bürkert Communicator
Add interface(connect to büS stick)Menu bar

Navigation area

Application area

Configuration areas ofthe device

Menus

DeviceDetailed views Parameter Diagnostics MaintenanceFig. 14:User interface Bürkert Communicator

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Configuration with Bürkert Communicator

10.2

Establishing a connection between the device andthe Bürkert Communicator→ Install the Bürkert Communicator software on the PC.
→ Set the load resistance (at the büS stick or external load resistance).
→ Use the büS stick to establish a connection between the device and the PC.
→ Start the Bürkert Communicator.
→ In the menu bar, click the icon

for Add interface.

→ Select büS stick. Finish.
A connection is established between the device and Bürkert Communicator. The device isdisplayed in the navigation area.

10.3

Create the base settings of the field module→ Click on the + in the navigation area in front of the device name; the configuration sections of the device
will be displayed.

→ Select the configuration section General settings.
→ In the detailed application area Parameters, select the Set-up menu.
A start-up wizard will guide you through the base settings of the device.

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Configuration with Bürkert Communicator

10.4

Menu structure

10.4.1

Configuration area „Unit 1“

Menus

Description

Detailed view “Parameter”

Basic settings of the device
Adjustment or modification of the base settings. The settings inthese menus may also be adjusted as described in section “10.3”
using the start-up wizard.
• Type and method of operation of the pilot valves used
• Action and state in the event of a fault• Settings for switching cycle counter for pilot valve/actuator• Specification of feedback source and fault detection

Valve configuration
Fault handling
Diagnostics
Position feedback sensor

Detailed view “Diagnostics”
Channel maintenance

Channel diagnostics
Check each individual channel for maintenance requests or errors.

Channel fault
Detailed view “Maintenance”
Actuator

Maintenance settings
Reset the switching cycle counter for actuators and pilot valves• Set maintenance dates for the individual channels•

Pilot valve
Routine maintenance28

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Configuration with Bürkert Communicator

10.4.2

Configuration area „General settings“

Menus

Description/factory settings (if available)

Detailed view “Parameter”
büS
Displayed name

Device name, can be changed without affecting communication.

Location

Device installation location, displayed with the device name.

Description

Free description text, is used for example in tooltips.

Advanced
Unique device nameFactory default number code .
Used for partner assignments and should therefore not bechanged!

Baud rate

50, 125, 250, 500 kbit/s or 1 Mbit/s

CANopen address

Entry of address/node ID.
If the address is already used, the device will switch to a different
address (only in büS mode).

Bus mode

CANopen, büS or standalone device

CANopen status

This menu is only displayed if “CANopen” is set as the bus mode.

Deallocation delay

0.5 sTime between loss of a partner and deletion of its configuration.
Entry is possible, but usually does not need to be changed. Thisvalue only has an effect if in büS mode.

Alarm limits
Supply voltage
Error high26.4 V

Error low

21.6 V

Hysteresis

1.0 V

Device temperature
Error high

85°C

Error low

–20 °C

Hysteresis

2.0°C

Diagnostics

Switch complete diagnostics on or off

PDO Configuration

Enter the transmission times

PDO 1

10 ms inhibit time
2s event timer

Reset to default values

Reset PDO settings

Demo mode

Off
Special mode for trade fairs and presentations

Display

Display

Brightness

70 %Contrast

50 %

Setup

Entry of base settings via a start-up wizard

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Configuration with Bürkert Communicator

Menus
Detailed view “Diagnostics”
Device status
Operating duration
Device temperature
Supply voltage
Voltage drops
Min./Max. values
Max. temperature
Min. temperature
Max. supply voltage
Min. supply voltage
Device boot counter
Current system timebüS status
Receive errors
Receive errors max.
Transmit errors
Transmit errors max.
Reset error counter
CANopen status
Logbook
Detailed view “Maintenance”
Device information
Displayed nameIdent. number
Serial number
Software ident. number
Software version
büS version
Hardware version
Product type number
Manufacture dateeds version
Device driver
Driver version
Firmware group
DLL version
OriginReset device
RestartReset to factory settings
30

englishDescription
Shows live values of device

Number of voltage drops since last reboot
Display of maximum and minimum values measured

Current reception error countMaximum values since device reboot
Current transmission error countMaximum value since device reboot
Resets both maximum values
Displays status
Record and archive events

Only displayed if a name was entered in the menu of thesame name for the “Parameters” detailed view

Resets all settings to factory defaults

Type 8653
Configuration via fieldbus

11

CONFIGURATION VIA FIELDBUS

The AirLINE Field Type 8653 field module can be used in büS networks or CANopen networks.
The device can be used with other fieldbuses in combination with the Type ME43 Fieldbus Gateway or theType 8652 AirLINE valve island.

PLC

Fieldbus

Type ME43 or Type 8652
with büS and fieldbus
connection

Valve island without
fieldbus connection

Fig. 15:

büS

Field device 1

Field device 2

Schematic layout of a bus system with various expansion devices

The process for configuring the network is described in the operating instructions of the device in question:
Operating instructions for fieldbus gateway ME43:
www.burkert.com → Type ME43, chapter “SETTING UP THE büS NETWORK”
Operating instructions for AirLINE Type 8652 valve island:www.burkert.com → Type 8652, chapter “Using extension modules (EM)”11.1

Cabling of büS/CANopen networks
Further information on cabling büS/CANopen networks can be found under the following link:
Guide for planning of büS networks

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Configuration via fieldbus

11.2

Start-up file

The start-up file (EDS file) and the description of the device-specific objects are available on the internet.
Please refer to the documentation of your project design software for instructions regarding the installationof the start-up file.
Fieldbus

Start-up file

CANopen

EDS file

IO-Link

IODD file

Download the start-up file and the description of the device-specific objects at:www.burkert.com → Type 8653 → DeviceDescription
The standard objects are described in a separate software manual:
www.burkert.com → Type 8653 „CANopen Network configuration“

11.3

Bit-by-bit compilation of the inputs and outputs

The field device consists of 1 valve unit with a maximum of 8 valves (= 4 double valves).
Each valve unit has
1 byte cyclic output for valve status
1 byte cyclic output for current position feedback status of the upper end position
1 byte cyclic output for current position feedback status of the lower end position
1 byte cyclic input for valves
1 byte cyclic input for external position feedback of the upper end position
1 byte cyclic input for external position feedback of the lower end position

11.3.1

Examples of bit-by-bit allocation of valve units

Valve unit with 4 double valves (example using BM1_Valves)
BM1_Valves
Bit 0

Bit 1

Bit 2

Bit 3

Bit 4

Bit 5

Bit 6

Bit 7

Valve 1

Valve 2

Valve 3

Valve 4

Valve 5

Valve 6

Valve 7

Valve 8

2

4

2

4

2

4

Table 3:Pneumatic connection
4
2

Example for the allocation of bits in the BM1 valves for double valves

If single valves are present in a valve unit, the next bit is skipped after a single valve (see example below).
Valve unit with 2 single valves and 2 double valves (example using BM1_Valves):
BM1_Valves
2 single valves
Bit 0

Bit 2

Bit 4

Bit 5

Bit 6

Bit 7

Valve 1

Valve 3

Valve 5

Valve 6

Valve 7

Valve 84

2

4

Pneumatic connection
4
2

4
32

Table 4:2 double valves

Example for the allocation of bits in the BM1 valves for 2 single valves and 2 double valvesenglishType 8653
Start-up

12

START-UPWARNING

Risk of injury due to incorrect operation.
Improper operation may result in injuries as well as damage to the device and its environment.
► Before start-up, ensure that the operating personnel are familiar with and completely understand thecontents of the operating instructions.

► Observe safety instructions and information on intended use.
► Only adequately trained technicians may start up the device.

12.1

Starting up via manual override

The manual override is ideal for starting up the device and system. The manual override operates without
the device being connected to the power supply and enables manual switching of the valves.
The manual overrides are marked differently depending on the circuit function (CF) of the valves:
CF C, CF Z, CF H (with CF H only 1 manual override):
Marking

Impact of the switched manual override

12

Supply duct 1 connected to working port 2

14

Supply duct 1 connected to working port 4

Marking

Impact of the switched manual override

10 (12)Connection from supply duct 1 to working port 2 interrupted

10 (14)

Connection from supply duct 1 to working port 4 interrupted

CF D:

Manual override
not switched
Fig. 16:

Manual override
switched

Manual override of valves

The manual override provides both spring-return and latching action as standard.
Spring return:If the slide mechanism is moved to an initial resistance, the manual override returns to the unswitched stateonce it is released.
Latching:
If the resistance is exceeded, the manual override remains in the switched state after being released. Manually push the slide mechanism back over the locking point to reset the manual override to the unswitchedstate.
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Start-up

12.1.1

Additional element “MO locking”
Lockingmanual override justspring return
180°

Lockingmanual override
blockedFig. 17:Additional element “MO locking”

The additional element “MO locking” helps to restrict the manual override.
Depending on the position (rotated 0° or 180°) of the clipped-on additional element, the manual override isjust spring return or blocked.

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Start-up

12.2

Marking the valve slots

The device is supplied with MultiCard format device markers:
Device marker ESG 5/10 MC NE WS
The individual device markers are fixed to a sprue and can be printed in this form using standardised industrial printers (e.g. from Weidmüller). After printing, remove the device markers from the sprue and clip them
onto the field module.

Fig. 18:

Marking the valve slots using MultiCard format device markers

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Operation

13

OPERATION

13.1

Display elements

LCD for messages(information, warnings, errors)
LED status display

Fig. 19:

Display elements for AirLINE Field Type 8653 field module

13.2

Display

The device is equipped with an LCD for displaying the status. The switching position and potential
error states of the output are displayed graphically on the display. Further information can be displayed
depending on the configuration of the device, e.g.
– position of the actuator allocated to the output.
Messages (information, warnings, error) appear as text on the LC display. The text message display alternates cyclically with the graphical display of the channel status.

13.2.1

Display views
Display view with 4 valve slots(e.g. 5/2-way valves)
Display view with 4 valve slots(double valves, e.g. 2x3/2-way valves)
Mixed display view (double and single valves)

Valve 1 actuated36

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Operation

Valve 1 actuated,
feedback: “Upper end position reached”
Valve 1 actuated,
feedback: “Lower end position reached”
Alternating message 1 / message 2:

Short circuit at input 2 of theupper position feedback unit

Example of other possible
messages:

Short Circuit
DI 2-4

Message 1

Short circuit at inputs 2–4 ofthe lower position feedback
unit

Short Circuit
DI 2
Message 2
Alternating message 1 / message 2:

Wire break at input 2 of theupper position feedback unit

Example of other possible
messages:

Wire BreakDI 2-4

Message 1

Wire break at inputs 2–4 of thelower position feedback unit

Wire BreakDI 2
Message 2
Alternating message 1 / message 2:

Message 1

Pilot SCC Limit
Ch. 1

Maintenance limit for pilot
valve 1 reached

Example of other possible
messages:
Act. SCC Limit
Ch. 1
Maintenance limit for
actuator 1 reachedMessage 2

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Operation

13.3

LED status display

The LED for displaying the device status changes colour and status similar to NAMUR NE 107.
If several device statuses exist simultaneously, the device status with the highest priority is displayed. The
priority depends on the severity of the deviation from standard operation (red = failure = highest priority).
Status display in accordance with NE 107, edition 2006-06-12
Colour Colour
code

Description

Meaningred

5

Failure, error or
malfunction

Standard operation is not possible due to malfunctioning in thedevice or peripheral devices.

orange4Functioncheck

An internal function/check is performed. This status is exited automatically after a certain time. No user intervention required.

yellow

3

Out ofspecification

Deviation of parameters (e.g. different address/node ID used).

Maintenancerequired

The device is in standard operation mode, however, a function
could soon be restricted.

blue

2

→ Check parameters.

→ Perform device maintenance.
green

1

Diagnostics
activeDevice is operating perfectly. Status changes are indicated indifferent colours.
Messages are transmitted by a fieldbus if connected.

white

0

Diagnostics
inactive

Device is switched on. Status conditions are not displayed.
Messages are not displayed in the message list or transmitted via
a potentially connected fieldbus.
Device operates within its specifications.

Table 5:

Device status indication based on NAMUR NE 107

38

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Maintenance, troubleshooting

14

MAINTENANCE, TROUBLESHOOTINGWARNING

Risk of injury due to incorrect maintenance work.
► Maintenance may be carried out by authorised technicians only and with the appropriate tools!

Risk of injury due to unintentional switching on of the plant and uncontrolled start-up.
► Secure system against unintentional activation.
► Ensure controlled start-up after maintenance.

14.1

Troubleshooting

Fault

Possible cause

RemedyValves do not switch

No or insufficient load voltage

Check electrical connection
Ensure correct load voltage

Manual override of the valves not in
the neutral position

Move the manual override to the neutral
position

Pressure supply insufficient or notavailable

Ensure a sufficient pressure supply(also for upstream devices such aspressure controllers, maintenance units,
shut-off valves, etc.)
The pressure port for auxiliary pilot air(X / 12/14) must always be connected.
Guarantee minimum operatingpressure of 3.0 bar and observe
the ratio of pilot pressure to medium
pressure in accordance withthe pilot pressure diagram(see chapter “6.4.2” on page 15)

Incorrect design

Design the system according to thehardware design

Channel not released for operation

Change the parameter setting(Bürkert Communicator)

39

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Maintenance, troubleshooting

Fault

Possible cause

RemedyValves switching
delayed or blow off at
the exhaust ports

Pressure supply insufficient or notavailable

Ensure a sufficient pressure supply(also for upstream devices such aspressure controllers, maintenance units,
shut-off valves, etc.)
The pressure port for auxiliary pilot air(X / 12/14) must always be connected.
Guarantee minimum operatingpressure of 3.0 bar and observe
the ratio of pilot pressure to medium
pressure in accordance withthe pilot pressure diagram(see chapter “6.4.2” on page 15)

Insufficient pilot pressure build-up

With 5/2-way valves (control function H)
and 2x3/2-way valves (control
function D, normally open), operate
the valve island with an external pilotpressure supply

Valves are not in the home
position when building up pressure(de-energised)

Pressurise the valve block before
switching the valves

Insufficient venting of the exhaust air
channels due to insufficiently dimensioned or soiled sound absorbers(back pressures)

Use sufficiently sized sound absorbers
or expansion tanks

40

englishClean soiled sound absorbers

Type 8653
Maintenance, troubleshooting

14.2

Fault messages LCD

An overview of the possible display contents can be found in chapter “13.2.1 Display views” on page 36.
Message

Possible cause

RemedyNo message,
LC display off

No or insufficient load voltage

Check electrical connection

Pilot SCC Limit Ch. x
orAct. SCC Limit Ch. x

Ensure correct load voltage
Voltage interrupted during firmware
updateUpdate firmware again

Maintenance limit for pilot valve /actuator channel X reached

Replace the pilot valve or maintain theactuator and reset the switching cycle
counterordeactivate the switching cycle counterorincrease the warning limit of theswitching cycle counter

Short Circuit Ch. x

Short circuit at input x of the position
feedback unit (position feedback or
push-in connection faulty)

Check the position feedback/push-in
connection
orreplace the position feedback

Wire Break Ch. x

Wire break at input x of the position
feedback unit (position feedback or
push-in connection faulty)

Check the position feedback/push-in
connection
orreplace the position feedback

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Removal15

REMOVALDANGER

Risk of injury from high pressure and discharge of medium.
► Before working on the device or system, secure the actuators against moving.
► Before working on the device or system, switch off the pressure. Vent or drain lines.

WARNING
Risk of injury from electric shock.
► Before working on the device or system, switch off the power supply. Secure against reactivation.
► Observe applicable accident prevention and safety regulations for electrical equipment.

Risk of injury due to improper removal!
► Removal should be performed only by trained personnel using suitable tools.

→ Undo the pneumatic connection.
→ Undo the electrical connection.
For assembly using the bracket→ Push back the lever for unlocking the device and at the same time pull the device upwards out of thebracket.

For assembly on standard rail

→ Push back the lever for unlocking the device and at the same time pull the device upwards out of thebracket.

→ Using a slotted-head screwdriver, carefully turn the fastening screws on the bracket all the way
anticlockwise.

→ Tilt the bracket upward slightly and remove it from the standard rail.

42

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Accessories

16

ACCESSORIESCAUTION

Risk of injury, property damage due to incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and its
environment.
► Use original accessories and original spare parts from Bürkert only.

büS accessories
ArticleQuantity
USB-büS-Interface set 1 (including power supply unit, büS stick, terminating resistor,
Y-distributor, 0.7 m cable with M12 plug)

Order no.
772426USB-büS-Interface set 2 (including büS stick, terminating resistor, Y-distributor, 0.7 m cablewith M12 plug)

772551büS cable, angled M12 (stranded wire to female connector)

0.7 m

772626büS cable (stranded wire to M12 female connector)

1.0 m

7724093.0 m

7724105.0 m

77241110.0 m77241250.0 m772413100.0 m7724140.1 m

7724920.2 m

7724020.5 m

7724031.0 m

7724043.0 m

772405büS cable drum
büS extension cable

5.0 m

77240610.0 m77240720.0 m772408büS service cable M12 to micro USB

773254

Electrical accessories
Quantity[unit]

Order no.

Termination resistor, M12 male

1772424

Termination resistor, M12 female

1772425

Gender changer, M12, male-male

1

772867

Y-distributor

1772420Y-distributor with interrupt

1772421

Article43

englishType 8653
Accessories

Attachment accessories
Quantity[unit]

Order no.

103086614x

160005571

8x

1

60005566

12x1

60005567

ArticleScrew set M5x10 A2 DIN 6912
(for attaching the valve island to the base of the control cabinet)
Holding plate (for control cabinet exterior)

16x

1

60005568

20x

1

60005569

24x

1

60005570

Quantity

Order no.

2

368590Pneumatic accessories
ArticleFilter set for auxiliary pilot air
Push-in connector, straightM7Ø 6 mm

773459M7

Ø 1/4”

773460Brass,
nickel-plated G1/4”

Stainlesssteel
Plastic hoses for pneumatic system,
polyamide (PA)Ø 6/4 mm

Ø 8/6 mm

Ø 10/8 mm

Ø 6/4 mm

Ø 8/6 mm

Ø 10/8 mm

44englishØ 10mm1773461

G1/4”

Ø 3/8”

773462M7

Ø 6 mm773463M7

Ø 1/4”

G1/4”

Ø 10 mm

G1/4”

Ø 3/8”

1773464773465773466

Blue

780643Black

780644Natural

780645

Blue

780646

Black

50 m

780647Natural

780648Blue

780649Black

780650Natural

780651

Blue

771868Black771295Natural771296

Blue

771869

Black

100 m

771873Natural771297

Blue

771870Black771877Natural

771874

Type 8653
Accessories

ArticlePush-in silencer

QuantityØ 6 mm
Ø 8 mmØ 10 mm

Sealing plug

7843047843051

Ø 8 mmØ 10 mm784306Sintered bronze,
brass nickelplated bodyØ 6 mmOrder no.

Polyethylene (PE)772571773231773522

1/4”773545

3/8”77354608/06-08/06
Brass,
nickel-plated 10/08-10/08

78166606/04-06/04

782399POM

08/06-08/06
10/08-10/08, red

PBTP

78166717824007824016 mm7716058 mm

771606

10 mm

771607

Other accessories
ArticleDevice marker set
Interlocking set MO (manual override)

Quantity[unit]
10(1 screen)
8

Micro SD card

Order no.
368588328082on request

45

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Packaging, transport

17

PACKAGING, TRANSPORT

NOTE
Damage in transit due to inadequately protected devices.
► Protect the device against moisture and dirt in shock-resistant packaging during transportation.
► Observe permitted storage temperature.

18

STORAGENOTE
Incorrect storage may damage the device.
► Store the device in a dry and dust-free location.
► Storage temperature –10...+60 °C.

19

DISPOSAL

NOTE
Damage to the environment caused by device components contaminated with media.
► Dispose of the device and packaging in an environmentally friendly manner.
► Observe applicable disposal and environmental regulations.

► Observe national regulations on the disposal of waste.

46

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