Rotary table technology ＋ Tooling technology

NIKKEN's unique dual technologies

Quick and easy jig/workpiece replacement! Improved machine utilization by off-line set-up!

Image of multi-jig holder application configuration

4-axis machining
Multi-piece jig★ The shape of the tailstock center will bea special speciﬁcation depending on the jig.

Securely holds long multi-piece jig in combination with standard optional tailstock
Machine Side
Control Panel

AirSource

X axis
Y axisZ axisHydraulic Cylinder

HydraulicSource

A axisAdditional Axis
Specifications

Chip preventionwith air blow

Taper Flange
Mulit Jig Holder
Tailstock

Hydraulic type

Small type for bothpneumatic & hydraulic

AR21 Controller
Custom options areavailable with M
functionality forcontrol of hydraulictailstocks and otheractuators.

Motor Power &Feedback Cable

JigTailstock

Application example whenthe 4th axis (A axis) canbe added to the machineside for CNC rotary table

Hydraulic Unit
TCC-150
MAX. 1.4 L/min
MAX. 3.5MPa
Power: 3 Phase AC200~220V 1.0kVA

Can support machines that cannot add a 4th axis and can be retrofitted on to existing machinesControlling hydraulic pressure
with the M function of the controller

Chip prevention
with air blow

Machine SideControl Panel

X axis
Y axisZ axisHydraulic Cylinder

ExternalHydraulic Source

AirSource

M Signal

M Signal
Specifications

Motor Power &Feedback Cable

Nikken Controller

JigTaper Flange
Mulit Jig Holder

For manual operation
using the foot pedal or
hand switch

Tailstock★ Please consult with us separately regarding
tailstock control methods and speciﬁcations.

Even machines that cannot add a 4th axis
(A axis) can be configured with a 4th axis
application by introducing a NIKKEN
controller. Even if there is no hydraulicsource, adding an external hydraulic source
as shown in the figure makes it possible.

Easyand immediatelabor saving
withmulti-jig
Compatible
with various
jig holding methods
High rigidity& strong
clamp holders
STEP
1
3 types of multi-jig holders to choose from
Using proprietary dual contact interface◆ Set-up outside
Flange the machine
Millingduringmountmachiningprocess
type
chuck type◆ Mounting
a workpiece
Parts
Jigon a multi-piece jig

S■ Unclamping

Scrollchuck type

When unclamping, air is released toclean the taper.

■ Clamping

Adopts a 12° short taper with gradualangle that achieves high static rigidity.
Due to the unique structure thatcombines the tapered cones,
the tapered cones
collapse during
clamping toimprove adhesion.

■ Dual-face contact■

When the holder is clamped downTaper for centering
according to the contraction of thetaperedmachining
cone, the disc◆ Non-stopof multiple workpieces
Guide key for positioning
spring inside makes◆ Enables
long-term unmanned continuous operation
contact with the face
as it contracts.
The taper and the endface are dual-face contact,
Byusing
amultijigthat
attaches
By exchanging the jigs on theachieving high rigidity.
If you use a multi-jig holder thatmultiple
workpieces
toasingle
multi-jig holder, diﬀerent
exhibits high centripetal force,jig,
youcaneasily
achieve
workpieces can be handled,
you don't need skill or
high-eﬃciency continuous
enabling high-mix low-volume
experience for centering work.
■ Lock fromjig side G
machining
withexternalsetup.
production.
G60°■ Flange mount type multi jig holder

EASY ❸BBRN40-63-25-PS332
RN45-85-32-PS3

TargetModel
CNC105
5AX-130
CNC180
CNC202
CNC260P
5AX-201

G1A

JigG2HhA＋0.2a±0.005
040 25H6633015181622.5 10H7 48 M10×25L M 8×15L M4× 8L

45 32H685

3520201829

DB

CPCD

Tapered Flangewith Guide KeySpec

H

Face Plate Dia. Additional axis speciﬁcation*2

φD1
M signal
φD speciﬁcation
B

80

G1G2

φ63

545

17120

4060°
12

Pull Stud：PS3Mounting
weightWeight

Approx. 8k g

1.5kg40(with pull stud)85451813045■ Scroll chuck type multi jig holder
aTarget CNC Rotary Table B

G

12H7 65 M10×25L M10×15L M5×10L Approx. 10kg 2.5kg

typeJigmulti
Holder jig holder
Draw■
BoltMilling chuckMulti

Workpiece

RN45 Taper：12°

GD1L

Jig

35

(Remove pull stud bolt)

6°

L
Code No.

■ Lock from pull stud

φ85

Hydraulic Cylinder

Jig

Tapered Flange
positioning boss
anti-rotation
Multiboss
Jig Holderwith Guide Key

PCD

B
B

C φD φD1JigG

φ10a

Byusewo10φ14G

Pull Stud：PS332

φ4545°φ15■ Standard SystemhConﬁguration

RN40 Taper：12°

φ5745°φ19H2616°

EASY ❷EASY ❶Nikken CNC Rotary Table

The holder will not fall during
umclamping because of the long andshort guide key arrangement

Flange mount type
Draw Bolt
multi jig holder (3.5MPa/Draw force7.9KN)

Tapered ﬂange
φD φDkey
with guide
13
Tailstock*(standard option)

1 axis

φ100

CNC105(L)FA

CNC105(L)AR21-04

RN40-63-25-PS332

HYD-PD-CN105

TF40-GKYE-CN105

PBA-105 (Air/Hydraulic) *φ180

L
CNC180(L)FA

CNC180(L)AR21-04

RN45-85-32-PS3

HYD-PD-CN180

TF45-GKYE-CN180

PBA-135 (Air/Hydraulic) *A

442 axesℓ1
Target4Code No.
A＋0.2
LD
D1H
a±0.005 B Weight
0PBA-135 (Air/Hydraulic) *φ200
CNC202(L)FA
CNC202(L)AR21-08
RN45-85-32-PS3
HYD-PD-CN180
TF45-GKYE-CN180
Modelℓ
CNC105
L
RN40-C32-90-PS332
32779018
16 22.5 2.5kg
69PBA-170 (Air/Hydraulic) *45AX-130
φ260
CNC260P(L)FA
CNC260P(L)AR21-08 RN45-85-32-PS3
HYD-PD-CN26P
TF45-GKYE-CN26P
H-170S
Grip Range*
TargetChuck(Hydraulic)
CNC180Code No.
Lℓℓ1DD1Weight*1SizeModelID
OD
CNC202
RN45-C32-100-PS385100 322018 RN40-63-25-PS332
29 3.8kg
69φ130
5AX-130HFA
5AX-130HAR21-0404
HYD-PD-AX130
TF40-GKYE-AX130
CNC260P
CNC105
RN40-SC4-PS332
2〜 89 36〜78 6kg
5AX-201
5AX-130 141.3 101.3 31.25 24 112 4”
φ200
5AX-201HFA
5AX-201HAR21-0408 RN45-85-32-PS3
HYD-PD-AX201 CNC180
TF45-GKYE-AX201
CNC180
CNC202
CNC202
RN45-C42-100-PS3
RN45-SC5-PS3
90
100 4284201829 4.5kg
158.3 113.3 37.25 32 132 5” 3〜104 42〜92 9.5kg＊1: Selectthe high column speciﬁcation
CNC260Pfor the 2-axis models 5AX-130 and 5AX-201.
CNC260P＊2: Code numbers for additional 5AX-201
axis speciﬁcations are for FANUC motors. For non-FANUC motors, please consult us separately as thecode No. will be diﬀerent.
5AX-201＊3: Speciﬁcations for all tailstock strokes are 100mm. The maximum workpiece diameter of H-170S is limited to φ130.
＊A range that can be gripped reliably. Not the jaw stroke.
＊4: For the PBA series, select either pneumatic or hydraulic depending on the weight and dimensions of the jig and workpiece. Please contact us for speciﬁcations such as the tailstock control method.

Whmatadd
robo
redu

hlic

andandimmediate
immediate
labor
labor
savingsavingwithwith
multi-jig
multi-jigholders
holders
STEP
STEP
1 1EasyEasy◆ Set-up◆ Set-upoutsideoutsidethe machine
the machineduringduringmachiningmachiningprocess
process◆ Mounting◆ Mounting
a workpiecea workpieceon a multi-pieceon a multi-piece
jig jig◆ Non-stop◆ Non-stopmachiningmachiningof multipleof multiple
workpieces
workpieces◆ Enables◆ Enables
long-term
unmanned
continuous
operation
long-term
unmanned
continuous
operation❷ ❷EASYEASY❶ ❶EASYEASY

By ausingmultithat attaches
By using
multia jig
thatjigattaches
multiple
workpieces
to a single
multiple
workpieces
to a single
jig,
you
can easily
achievejig, youcaneasily
achievehigh-eﬃciency
continuous
high-eﬃciency
continuousmachiningwith external
machiningwith external
setup.setup.

If youuse a multi-jig
If you use
a multi-jig
holderholderthat thatexhibits
high centripetal
exhibits
high centripetal
force, force,youneed
don'tskill
need
you don't
orskill orexperiencefor centeringexperiencefor centeringwork. work.

SystemConﬁguration
SystemConﬁguration■ Standard■ Standard

HydraulicHydraulic
CylinderCylinder❸ ❸EASYEASY

By exchanging
theBy exchanging
the jigs
onjigstheon themulti-jig
diﬀerent
multi-jigholder,holder,diﬀerent
workpieces
be handled,workpieces
can becanhandled,enabling
high-mix
low-volume
enabling
high-mix
low-volume
production.
production.

TaperedTapered
Flange Flange
Multi JigMulti
HolderJig Holder
Jigwith GuidewithKey
Guide Key

Workpiece
Jig WorkpieceA(withpull stud)(with pullstud)
Draw Bolt
Draw Bolt

Multi JigMulti
HolderJig Holder

TaperedTapered
Flange Flangewith Guide
withKey
Guide KeySpec

TargetTarget
CNC Rotary
CNC Rotary
TableTable**
Flange mount
Flange type
mount type
Taperedﬂange ﬂange TailstockTailstock
Draw Bolt
Draw BoltTapered(standard(standardoption) option)
multi jigmulti
holderjig holder
with guidewithkeyguide key
(3.5MPa/Draw(3.5MPa/Drawforce7.9KN)force7.9KN)
Additional
axis speciﬁcation
axis speciﬁcation
M signal speciﬁcation
M signal speciﬁcation
FaceSpec
Plate Dia.
Face
Plate Dia. Additional*233*2**
φ100CNC105(L)FA
CNC105(L)FA
CNC105(L)AR21-04
CNC105(L)AR21-04
RN40-63-25-PS332
RN40-63-25-PS332
HYD-PD-CN105
HYD-PD-CN105
TF40-GKYE-CN105
TF40-GKYE-CN105
PBA-105 (Air/Hydraulic)PBA-105 (Air/Hydraulic)

φ180

*4*4
PBA-135 (Air/Hydraulic)PBA-135 (Air/Hydraulic)
φ180CNC180(L)FA
CNC180(L)FA
CNC180(L)AR21-04
CNC180(L)AR21-04
RN45-85-32-PS3
RN45-85-32-PS3
HYD-PD-CN180HYD-PD-CN180
TF45-GKYE-CN180
TF45-GKYE-CN180

φ200**PBA-135 (Air/Hydraulic)PBA-135 (Air/Hydraulic)
φ200CNC202(L)FA
CNC202(L)FA
CNC202(L)AR21-08
CNC202(L)AR21-08
RN45-85-32-PS3
RN45-85-32-PS3
HYD-PD-CN180
HYD-PD-CN180
TF45-GKYE-CN180
TF45-GKYE-CN180

1 axis1 axisφ100

φ260*14444PBA-170 (Air/Hydraulic)PBA-170 (Air/Hydraulic)*4*4
φ260CNC260P(L)FA
CNC260P(L)FA
CNC260P(L)AR21-08
CNC260P(L)AR21-08
RN45-85-32-PS3
RN45-85-32-PS3
HYD-PD-CN26P
HYD-PD-CN26P
TF45-GKYE-CN26P
TF45-GKYE-CN26P
H-170S (Hydraulic)H-170S (Hydraulic)

φ130

φ1305AX-130HFA
5AX-130HFA
5AX-130HAR21-0404
5AX-130HAR21-0404
RN40-63-25-PS332
RN40-63-25-PS332
HYD-PD-AX130
HYD-PD-AX130
TF40-GKYE-AX130
TF40-GKYE-AX130--φ200φ200
5AX-201HFA
5AX-201HFA
5AX-201HAR21-0408
5AX-201HAR21-0408
RN45-85-32-PS3
RN45-85-32-PS3
HYD-PD-AX201
HYD-PD-AX201
TF45-GKYE-AX201
TF45-GKYE-AX201--2 axes

2 axes*1Nikken CNC
NikkenRotary
CNCTable
Rotary Table

The holder
Thewillholder
not fallwillduring
not fall during
umclamping
umclamping
because ofbecause
the longof andthe long andshort guideshortkeyguidearrangement
key arrangement＊1: Select＊1:
the Selecthigh column
the high
speciﬁcation
column speciﬁcation
for the 2-axis
for models
the 2-axis
5AX-130
modelsand
5AX-130
5AX-201.
and 5AX-201.
＊2: Code numbers＊2: Codefor
numbers
additional
for additional
axis speciﬁcations
axis speciﬁcations
are for FANUC
are formotors.
FANUC
Formotors.
non-FANUC
For non-FANUC
motors, pleasemotors,consult
pleaseus consult
separately
us separately
as the codeasNo.
thewillcode
beNo.
diﬀerent.
will be diﬀerent.
Speciﬁcations
Speciﬁcations
foralltailstockforallstrokes
tailstockarestrokes
100mm.
are
The
100mm.
maximumThemaximum
workpiece
workpiece
diameterofdiameter
H-170S isoflimited
H-170Stois φ130.
limited to φ130.
＊3:＊3:＊4: For the＊4:
PBA
For
series,the PBA
selectseries,eitherselectpneumatic
either pneumaticor hydraulicordepending
hydraulic dependingon the weighton theandweight
dimensions
and dimensionsof the jig andof theworkpiece.
jig and workpiece.
Please contact
Pleaseus contact
for speciﬁcations
us for speciﬁcations
such as thesuch
tailstock
as thecontrol
tailstock
method.
control metho

with various
jigreplacement
holding methods
High rigidity&
strongwith
clamp
Automated
Automated
replacementof multi-jig
of multi-jig
holders
holders
withrobots
robotsSTEP
STEP
2Compatible
2
3 types of multi-jig holders to choose from
Using proprietary dual contact interface
Non-stopNon-stopmachiningmachiningwith multiple
with multiple
processes
processes■Unclamping
using 5-axisusingmulti-face
5-axis multi-facemachiningmachining
When unclamping, air is released toclean the taper.

Off-lineOff-line
setup forsetupefficiency
for efficiency only one
onlytype
oneof typerobotofarm
robot
arm
FlangeMilling
Scrollmount type

Jig

chuck typechuck type■ ClampingParts

Work(Jig) Stocker
Work (Jig)
Stocker

Adopts a 12° short taper with gradualangle that achieves high static rigidity.
Due to the unique structure thatcombines the tapered cones,
the tapered cones
collapse during
clamping toimprove adhesion.
5AX Rotary
Machining
5AX RotaryTable Table
Machining
CenterCenter

Robot Robot■ Dual-face contact
integration
integration
usingwith5AX
using
rotary5AXtablerotary table■ Process■ Process
Whenthewith
holderis clamped
down

Unmanned
operationfor hours
using
operation
forwithhours
withrobots
using robots■ Unmanned

Taper for centering

according to the contraction of thetapered cone, the discspring inside makes
contact with the face
as it contracts.
The taper and the end
face are dual-face contact,achieving high rigidity.

Guide key for positioning

combined
it is combinedwith a with
5AXarotary
5AX rotarytable, ittable,
is possible
it is possible
toto
y automating
By automating
the exchange
the exchangeof multi-jig
of multi-jig
holdersholders
throughthroughthe theIf it is If
consolidate
consolidate
the process
the processinsteadinsteadof performingof performing
setup changes
setup changes
e of use
robots,of robots,
it is possible
it is possible
to produce
to produce
off-the-shelf
off-the-shelffor eachformachining
each machining
surfacesurface
and enable
and enable
even longer
even longer
unmanned
unmanned
orkpieces
workpieces
unattended,
unattended,even atevennightatandnightonandholidays.
on holidays.
operationoperationwithone
withchucking.
onechucking.
■ Lock from jig side GG60°■ Flange mount type multi jig holder
10RN40 Taper：12°

RN45-85-32-PS3

HhA＋0.2
a±0.005
040 25H66330

15181622.5 10H7 48 M10×25L M 8×15L M4× 8L

45 32H685

3520201829DB

HCPCD

GG2

B＋0.20100

42849020

φ635

φ1060°
12Pull Stud：PS3Mounting
weightWeightApprox. 8k g

1.5kg

40854518130

45

Tips forTips
usignforausign
toolinga tooling
wagon wagon
as a stocker
as a stocker±0.0051840

φD φD1
Usage tips
Usage tips

A interfaces
LD various
DHand
B Weight
aand interfaces
hen Whenautomating
automating
robot applications,robot applications,variousarms
arms
are required
are requiredtoto
tch match
the jigs.
theInjigs.
addition,
In addition,
the stocker
the stocker
designand 77teaching
androbot
ofalsorobotrequirealso require
32 design90
2.5kg
18 teaching
16of22.5
69
ditional
additionaltime andtime
cost.
andWithcost.Nikken's
With Nikken's
multi-jig
multi-jigholder holdersystem,system,
only oneonly
type
oneoftype
Codeof
No.
85
100 322018
29 3.8kg
69
ot armrobot
thatarm
grips
thatthegrips
V-flange
the V-flangeof the holderof the holder
is necessary.
is necessary.
This willThis
greatly
will greatly
RN40-SC4-PS332
ucereduce
the difficulty
the difficultyof introducing
of introducing
robots robots
in the future.
in the future.
117120make stocker
production
easier,but it also
make stocker
production
easier, butit also
makeseasiermove
and makemakes iteasieritto
movetoandmakearrangements
next processsmoothly.
arrangements
for the fornexttheprocesssmoothly.

AL45

Becauseof its design,
it is possibleof its design,
it is possible
to use ato use a■ ScrollBecause
chuck
type
multi
jigNotholderas a stocker.
Not
only
toolingtoolingwagon wagon
as a stocker.
only
does
it does it

Only oneB
Only
typeoneof end-of-arm
type of end-of-arm
tooling toolingrequiredrequired
to interface
to interface
the flange
the flange

VariousVarious
end-of-arm
end-of-arm
tooling totooling toconformconformto the jigtoortheinterface
jig or interface

G112H7 65 M10×25L M10×15L M5×10L Approx. 10kg 2.5kg

aφD1
φD80

RN45 Taper：12°

GD1L35

6Jig
G2■ Milling chuck type multi jig holder

TargetCode No.
Model
CNC105
RN40-C32-90-PS332
5AX-130
CNC180
CNC202
RN45-C32-100-PS3
CNC260P
5AX-201
CNC180
CNC202
RN45-C42-100-PS3
CNC260P
5AX-201

anti-rotation boss
(Remove pull stud bolt)

6°

A

positioning boss

φ85

RN40-63-25-PS332

TargetModel
CNC105
5AX-130
CNC180
CNC202
CNC260P
5AX-201

G1

Utilize
Utilize
the wagon
tool wagon
Jigthe tool

■ Lock from pull stud

WithWithB
B
Multi JigMulti
HolderJig Holder

L
Code No.

PCD

B
B

C φD φD1

WithoutWithout
Multi JigMulti
HolderJig Holder

Gφ14a

φ45
45°φ15G

Pull Stud：PS332

Jig

Significantly
Significantly
reducereducecostscostswith 1with
end-of-arm
1 end-of-arm
tooling
toolingh

φ57
45°φ19H26°

129 4.5kg

Lℓℓ1

Grip Range*
Target
Chuck
Lℓℓ1
D
D1
WeightSize
ModelIDOD
CNC1052〜 89 36〜78 6kg
5AX-130 141.3 101.3 31.25 24 112 4”
CNC180
CNC202
RN45-SC5-PS3
158.3 113.3 37.25 32 132 5” 3〜104 42〜92 9.5kg
CNC260P
Holderpositioning
Holder positioning
Wagon positioning
Wagon positioning
5AX-201＊A range that can be gripped reliably. Not the jaw stroke.

Try the manual retraction type firstEASY ❶If you use a workpiece mounting jig
holder that exhibits high centripetalforce, no skill or experience isrequired for centering work.

EASY ❷Streamlining even where introductionof hydraulic pressure is diﬃcult.
Simple setup change is possible bysimply clamping the multi-jig holder
with the jig attached.

Standard System Configuration
Draw Bolt

Tapered flangewith guide key

Multi jig holder

JigWorkpiece(No pull stud)
Multi jig holder

Draw Bolt
Tapered flangewith guide key

Nikken CNC Rotary Table

Target CNC Rotary Table
SpecFace Plate Dia. Additional axis speciﬁcation

M signal speciﬁcation

Flange mount typemulti jig holder

Draw Bolt(with bolt collar)

The holder will not fall during
umclamping because of the long andshort guide key arrangement

Tapered ﬂange
with guide key

Notes

1 axis2 axes＊Code numbers for additional axis speciﬁcations are for FANUC motors. For non-FANUC motors, please consult us separately as the code No. will be diﬀerent.

24A01