Instruction ManualNozzle Cleaning Station
TKS-R Series
TKS-RCTKS-RS

Please read this instruction manual Please be sure to deliver this instruction manual
to the end user of this product.
before using the product.

2

Contents
Regarding Safety
1. TKS-RC/RS Overview ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４
1.1 Confirming the Contents ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４
1.2 Outer Dimensions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・４
1.3 Specification Chart ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５
1.4 All Parts Description ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５
2. Installation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・８
2.1 Installation Location・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・８
2.2 Dimensions for Mounting the Stand・・・・・・・・・・・・・・・・・・・・・・・・・・８
2.3 Main Assembly ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・９
3. Electrical Wiring・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１０
3.1 TKS-RC Wiring Explanation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・１０
3.1.1 TKS-RC Regarding the Power Connection ・・・・・・・・・・・・・・・・・・・１０
3.1.2 TKS-RC Connection Procedure ・・・・・・・・・・・・・・・・・・・・・・・・１０
3.1.3 TKS-RC Wire Diagram ・・・・・・・・・・・・・・・・・・・・・・・・・・・・１３
3.2 TKS-RS Wiring Explanation ・・・・・・・・・・・・・・・・・・・・・・・・・・・・１４
3.2.1 TKS-RS Connection Procedure ・・・・・・・・・・・・・・・・・・・・・・・・１４
3.2.2 TKS-RS Wiring Diagram ・・・・・・・・・・・・・・・・・・・・・・・・・・・１５
4. Air Piping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１６
4.1 Air Piping Diagram・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１６
4.2 Pneumatic Connection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１７
4.3 Adjusting the Lubricator ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１８
5. Time Charts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１９
5.1 TKS-RC Time Chart・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・１９
5.2 TKS-RS Time Chart・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２０
6. Teaching ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２１
6.1 Nozzle Cleaning Work Position Teaching ・・・・・・・・・・・・・・・・・・・・・・２１
6.2 Manipulator Movement and Control Teaching ・・・・・・・・・・・・・・・・・・・・２３
6.3 Running a Nozzle Cleaning Movement Test ・・・・・・・・・・・・・・・・・・・・・２４
6.4 Wire Cutter Teaching ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２５
7. Maintenance and Replacing Consumable Parts ・・・・・・・・・・・・・・・・・・・・・・２７
8. Replacement Parts List ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・２９1

Be sure to read these instructions before using the welding
torch.

●Inspections and maintenance should be carried out at periodic intervals, andthe equipment must not be used until any damaged parts found have been
repaired or replaced.
●Do not use cables that are damaged or that have exposed conductors, or thatare rated lower than the specified level.
●Make sure that the cable is connected securely and that it is insulated.
●Welding cable should be connected as close as possible to the base metalbeing welded and it should be connected securely.
●Do not wear gloves which are torn or wet.
●Use a safety strap if welding in raised places.
●Turn OFF all power switches and the input power supply when not using.

●In order to ensure safe operation, this equipment should only be set up,
inspected and maintained by a qualified person, or by someone who has athrough understanding of the welding equipment and who has received
sufficient training in its use.
●In order to ensure safe operation, this equipment should only be operated bypeople who have read these instructions throughly and understood theircontents and who have the knowledge and ability to handle the equipment
safely.
●It is recommended that instruction in all aspects of safe operation should beobtained from institutions snd associations which provide courses in proper
welding techniques taught by qualified welding instructors.
●After reread these instructions, keep them in a safe and easily-accessible
place so that they can be reread at a later date as required.
●Please contact TOKIN CORPORATION or its dealer if there are any unclear
points in this manual. If there are any questions regarding service, contact the
dealer of your purchase or TOKIN CORPORATION. The contact address andthe telephone number are printed on the rear cover of this instructions.

CAUTION*Welding flashes contain harmful ultraviolet and infrared lights which can cause
inflammation or burn to eyes.
*Flying spatter and slag can hurt the eyes and cause serious burns.
*The noise generated by welding can cause problems with hearing.

1.Precautions for safety●Always wear protective goggles or welding masks which have sufficientshielding properties when doing welding or when observing welding being
done.
●Wear protective glasses to protect the eyes from spatter and slag.
●Hang a curtain around the area where welding is being carried out to prevent
welding flashes from affecting passers-by.
●Wear protective clothing such as leather gloves, longsleeves, legcovers and a leather apron for protection while welding.
●Wear noise proof ear protectors if the noise level is too high.

●Different degrees of personal injury or equipment damage can occur if thiswelding torch is used incorrectly. The terms and symbols which appear in the''NOTES REGARDING SAFETY'' section of these instructions are classified
into three ranks according to the possible degree of danger or injury that each
one warns against.
SymbolTerm

Definition

DANGER

The instructions which follow this term represent
situations where failure to follow the instructions willalmost certainly result in severe injury or death.

WARNING

The instructions which follow this term represent
situations where failure to follow the instructions canpossibly result in severe injury or death.

CAUTION

The instructions which follow this term represent
situations where failure to follow the instructions may
result in injury to the operator or physical damage.

CAUTION●To provent gas poisoning and suffocation, always use a proper ventilationequipment to vent gases locally or entirely as stipulated by labor safety
regulations and air contamination prevention regulations, or use an adequate
breathing apparatus.
●When welding in a confined space, make sure that the air is circulating freely,wear some kind of breathing apparatus, and work only under the supervisionof a properly trained supervisor.
●Toxic gases may be generated if welding is carried out near where degreasing,cleaning or demisting operations are also being carried out. Avoid welding nearplaces where such operations are being carried out.
●Welding metal which has been plated with zinc will cause toxic fumes. Remove
the plating before welding, or wear adequate absorption equipment forprotection.

2.Items that must always be observed for safety
These items should be observed at all times in orderto prevent the possibility of serious personal injury.

●Welding torches have been designed and manufactured with full consideration
given to safety; however, the warning and cautions given in this ''Notes Regarding
Safety'' section must always be strictly observed during use. If they are notobserved, severe injury or death through misoperation may result.
●Do not unauthorized personal come into the area where welding equipment isbeing used.
●When welding equipment is turned ON, it generates a magnetic field. Thismagnetic field may adversely affect the operation of some sensors and gauges.
For the same reason, people who are using a heartbeat pace maker must not go
close to operating welding equipment or go into workshops where welding
equipment is being used unless prior medical approval has been obtained.
●In order to ensure safe operation, welding torch, wire feeder and the welding
power supply equipment should only be set up, inspected, maintained andrepaired by a qualified person, or by someone who has a through understanding of
welding equipment and who has received sufficient training in its use.
●In order to ensure safe operation, welding torch should only be operated by people
who have read these instructions and the instructions for the wire feeder andpower supply equipment through and understood their contents and who have theknowledge and ability to handle the equipment safely.
●Do not use welding torch for any applications other than for arc welding as
explained in these instructions and in the instructions for the wire feeder and power
supply equipment.
WARNINGUse protective equipment at all times to protect
yourself and others against any fumes and gases that
may be generated from welding.

*Fumes and gases are generated when welding is carried out. Inhaling fumes
and gases can be dangerous to your health.
*Welding in confined spaces can reduce the oxygen content in the air, which
can result in suffocation.

In the above definitions, ''severe injury'' refers to cases of blindness, physicalwounds, burns (high- and medium-temperature), electric shocks, fractures orpoisoning which may leave scars or lasting ill-effects and for which medical
treatment or prolonged hospitalization may be necessary. ''Injury refers to casesof physical wounds, burns and electric shocks for which prolonged medical
treatment and hospitalization are not necessary, and ''physical damage'' refers
to extensive damage that may result in damaged property or broken equipment.

WARNING

Wear protective equipment at all times to protect
yourself and others against arc beam, welding flashes,
flying spatter and slag, and noise.

CAUTIONBe sure to observe the following to avoid burns
from the nozzle and tip or injury from fine wire
ends.

*The nozzle or contact tip becomes very hot after use, and it can cause serious
burns if touched.
●Do not touch the nozzle or tip immediately after welding has been completed.
●Do not bring the tip of the welding torch close to your face during wire inching.
CAUTIONBe sure to observe the following to avoid fires,
explosions and rupturing.

*Fires can be caused by spatter and base metals which are hot after welding.
*Fire can occur as a result of heat generated by the flow of current if the cablehas not been correctly connected or there is an incomplete contact in thecurrent path at the base metal being used.
*Explosions can occur if an arc is generated near containers that contain
flammable substances such as gasoline.
*Ruptures can occur if welding sealed objects such as tanks and pipes.
●Do not use the welding torch in places where flying spatter can cause
flammable materials to ignite.
●Do not use the welding torch near places where flammable gases are present.
●Keep base metals away from flammable materials immediately after welding
as they may have become hot.
●Remove any flammable materials on the other side of ceilings, floors and wallsthat are being welded as sparks from welding could cause such materials to
ignite.
●The welding cable should be connected as close as possible to the base metalbeing welded, and it should be connected securely.
●Do not weld gas cylinders which still contain gas.
●Do not weld sealed tanks or pipes.
●Keep a fire extinguisher close by the place where welding is being carried out
in case a fire starts.

These items should be observed at all times in orderto prevent the possibility of electric shocks.

*Touching the charged parts can cause fatal electric shocks or burns. Welding
wire, contact tip and tip body are charged whenever the welding torch isturned ON and operating.
●Never Torch charged parts such as welding wire, or contact tip while welding
torch is turned ON and operating.
●Grounding of welding power supply case and base metal and tools which areconnected electrically to the base metal, must be carried out by a qualified
electrician in accordance with the proper electrical engineering regulations.
●Turn OFF all input power supplies by turning OFF the switches in the
distribution box before carrying out any inspections or maintenance.

2Compulsory
・This user manual provides relevant information for operating the TKS-RC/RS, maintenanceand inspection, safety tip and pointers, and specification details. Please always read andunderstand thoroughly before operating.
・In addition, a basic clause [Regarding Safety] is included in this document. Please always
read instructions carefully and operate equipment properly.

Caution・For the purpose of showing further detail some of the schematics contained in this user
manual depict internal parts without covers or other safety devices. When operating the TKSRC/RS, be sure to always have all covers or other safety devices attached properly inaccordance with user manual.
・The drawings and illustrations in this manual represent examples and therefore may differ
from actual delivered components.
・For quality improvement, ease of use, and like purposes this user manual may be revised
accordingly.
・In case of any remodeling to the TKS-RC/RS done by the customer, this would be outside thelimits of the manufacturer and therefore cannot take responsibility for compensation.

3

1. TKS-RC/RS Overview
The TKS-RC/RS is equipped with an internal programmable logic controller (PLC) from which asolenoid valve and pneumatic circuit work the wire cutter, nozzle cleaner, and anti-spattersprayer. This section provides a summary explanation for the TKS-RC/RS.

1.1 Confirming the Contents
In the unlikely event there are contents missing or defective parts please contact theOverseas Trading Department.
Contents

Amount1

Nozzle Cleaning Station Main Body

1

2

Catch Tray

1

3

Wire Chute1

4

Bottle1

5Bottle Holder

1

6

Lubricating Oil（100 mL）

1

7

Bolt (for fastening 2,3,5)

6

8Bolt Anchor (M8)49Check Valve1

1.2 External Dimensions4

1.3 Specification Chart
Input Power Supply

AC 100-240V／DC 24V(RC only)※1

Operating Voltage

DC 24V

Operating Power Consumption

12.5W

Unclamp Signal Output

AC/DC 5-240V（10W Max.）

Air Pressure

0.5～0.6MPa

Temperature

0～55℃

Relative Humidity

35～85％RH

Wire Cutting Ability (0.6MPa)

Solid Wireφ1.6 or less, Flux Wireφ3.2 or less

Weight25kg※1 AC and DC24V cannot be used together. (For details see 3. Electric Wiring)

1.4 All Parts Description

1

8
3

6
7

2

3-1

9

12
5

10

4

11

5

14

13

15

19
18

17
31

16

6

20

21
26
24

22

23

28

29

30

27

25

Item No.

Description

Item No.

Description

1

Cover Plate

16

Lift Speed Adjustment Knob

2

Front Cover

17

Nozzle Clamp Cylinder

3

Control Box

18

Fixed Side Nozzle Clamp

3-1

Power Switch

19

Nozzle Clamp Proximity Sensor ※TKS-RS Only

4

Catch Tray

20

Wire Cutter Proximity Sensor ※TKS-RS Only

5

Stand

21

Proximity Sensor Fixed Block ※TKS-RS Only

6

Rear Cover

22

Upper Blade（TKS-R Spec.）

7

Side Cover

23

Lower Blade（TKS-R Spec.）

8

Spray Adjustment Knob24

Wire Cutter Cylinder

9

Bottle25

Wire Chute10

Bottle Holder

26

TCP Indication Fixture（TKS-R Spec.）

11

Check Valve27

Lift Cylinder

12

FRL Unit

28

Solenoid Valve（For Nozzle Clamp）

13

Spray Nozzle

29

Solenoid Valve（For Wire Cutter）

14

Reamer (TKS-R Spec.)

30

Solenoid Valve（For Air Motor and Lift）

15

Air Motor

31

Solenoid Valve（For Spray）

7

2. Installation
This sections includes the location and installation method for the TKS-RC/RS.

2.1 Installation Location
Please install the TKS-RC/RS in a location that satisfies the below conditions.
(1) A location the torch end consumables are able to reach.
(2) A location where the TKS-RC/RS will not interfere with other equipment, jigs, or work.
(3) A location where vibration or external forces will not affect the relative position withthe robot.
(4) A location where the TKS-RC/RS will not come in contact with oil, spatter, or otherdebris.
(5) A location away from sources of large electrical noise such as TIG welding machines.
(6) A location where space is reserved for replacing consumables parts, maintenance andinspection, et cetera.

Floor Plan for
Installation
Location

2.2 Dimensions for Mounting the Stand
Using either the included bolt anchors or other fasteners prepared by yourself, please becertain to fasten securely.

82.3 Main Assembly(1) Please attach the catch tray, wire chute, and bottle holder using the included bolts.

(2) Attaching the Bottle
Remove the cap from the bottle and pass the cap through the tube using the center hole.
Attached the included check value to the end of the tube.
※Be careful of both the check value and bottle cap direction.
Fill up the bottle with spray liquid, screw on the cap, and place in the holder.

93. Electric Wiring
This sections explains the electrical power connection and wire connection methods. Because
wiring differs according to specification please confirm the model.
※Please arrange the necessary cables, et cetera for wiring by yourself.

Compulsory
Because there is risk of electric shock when wiring, please always first cut off the power
supply to all related equipment.

3.1 TKS-RC Wiring Explanation
The TKS-RC model operates by receiving a trigger signal externally from a manipulator
control device.

3.1.1 TKS-RC Regarding the Power Connection
The TKS-RC has two methods for external power supply.
1. AC100-240V Single Phase
2. DC24V 0.625A (Not Less Than)※The recommend method is AC100-240V. If using DC24V please use a stable power supply.

Danger
If using DC24V power supply absolutely never use together with AC power. This is liable tocause damage to equipment or burns. For this connection the ON/OFF power switch is dependent
on the DC24V power supply. Therefore, an additionally switch is not included on the device.

3.1.2 TKS-RC Connection Procedure(1) Power Connection
・If AC100-240V Power Supply
Please connect the power cord. (Electric terminal block screw size: M3.)10

・If DC24V Power Supply
Please connect 24V to [1.(DC24V)] and 0V to [2.POWER(DC0V)] on the electric terminal block.

(2) Signal Wire Connection
Please connect the TKS-RC to the external control equipment by dry contact.
Connect [2.POWER(DC0V)] and [5.INPUT1(CUTTER)] on the electric terminal block by dry
contact.
Connect [2.POWER(DC0V)] and [6.INPUT2(CLEANER)] on the electric terminal block by dry
contact.

Exterior PLC Input Terminal11

(3) Automatic Switch Connection
Please connect the unclamped signal output automatic switch (UNCLAMPED SIGNAL) to theexternal PLC input terminal. For the TKS-RC/RS, when the nozzle clamp cylinder is in the
unclamped position exterior output to the PLC is possible.
(4) Connecting the Signal Wire
Please connect the signal wire using the below essential points.

Loosen the bolts and pull out thesignal wire connection block.

Stripped Wire 6～8mm
Signal Wire Set Screw

Loosen the signal wire set screw to insert the wire into the opening. Firmly tighten theset screw. Reattach the signal wire connection block to the original position.

Improper Ex: Unstripped wire is clamped.

Improper Ex: Stripped wire is exposed.

123.1.3 TKS-RC Wire Diagram

13

3.2 TKS-RS Wiring Explanation
The TKS-RS is equipped with a proximity sensor that triggers the output signal.
When the nozzle is near, the proximity sensor will switch on and output the signal.

3.2.1 TKS-RS Connection Procedure(1) Connecting the Power Cord
The plug for the power cord is shipped as Chinese specification (2 Type, 3 Pin). If thelocal specification differs please either attach a new power cable or plug, or purchase anadapter available on the market.
※[Wire Color] L:Brown, N:Blue, E:Green, please attach to the corresponding pins.

L

N

E

TKS-RS Power Plug(Existing)(2) Automatic Switch Connection
Please connect the unclamped signal output automatic switch (UNCLAMPED SIGNAL) to theexternal PLC input terminal. For the TKS-RC/RS, when the nozzle clamp cylinder is in the
unclamped position exterior output to the PLC is possible.

Regarding the wire diagram
connection please reference 3.1.2
TKS-RC Connection Procedure (4).

Exterior PLC Input Terminal

14

3.2.2 TKS-RS Wire Diagram15

4. Air Piping
This section is related to the air piping details and configuration method.

CautionPlease use clean air.
Because the air tube is combustible, please sufficiently take into consideration theenvironment such as welding spatter, high temperature, et cetera.

4.1 Air Piping Diagram

16

4.2 Pneumatic Connection
Connect the air hose using a quick connection φ8 and attached to the FRL unit.
Please set the air pressure range to (0.5～0.6MPa) using the regulator knob.
※Please prepare the quick connection by yourself.
※For smooth teaching, maintenance and inspection, et cetera, using a coupler capable ofcutting off the air pressure supply is recommended.

Air Regulator Knob

Please prepare a quick connection (φ8)

Please adjust the lubricatorby yourself.

(Reference 4.3).

17

4.3 Adjusting the Lubricator
CautionThe lubricator’s function is to protect against abnormal wear by supplying the appropriate
amount of lubricating oil to the compressed air unit. Since a deficient supply of
lubrication will shorten the life of the air motor, please refill periodically as needed.
Because there is compressed air inside the container, please cut off the air supply before
refilling.
Lubricating Oil: Industrial Lubricating Oil (ISO VG10 or equivalent)
Setup Method: Please adjust the lubricator approximately using the arrow and numbers.
※As a reference please adjust to 1 drip per 3～5 cycles.
Lubricating oil is included so you can use immediately after purchasing. Please prepare
further refills by yourself.

Lubricating Oil(Included)

Adjust by turning the dial, using the arrow andnumbers to approximate. (As the numbers getlarger the drip interval gets shorter.)Cut off the air pressure, unscrew thecontainer, and fill up with lubricating
oil.

18

5. Time Chart
The TKS-RC/RC receives a signal from the internal PLC that acts as a trigger to run the
successive program. This section explains the program time chart.

5.1 TKS-RC Time Chart[TKS-RC Nozzle Cleaning Time Chart]
Through the wired relay (3.1) the pulse signal is sent and the programmed time series fromthe nozzle clamp to anti-spatter liquid spraying operation is carried out in sequence.

[TKS-RC Wire Cutting Time Chart]
Through the wire relay (3.1) the pulse signal is sent and the programmed time series forwire cutting is carried out.

19

5.2 TKS-RS Time Chart[TKS-RS Nozzle Cleaning Time Chart]
When the nozzle moves into the work start position the nozzle sensor activates and theprogrammed time series from the nozzle clamp to anti-spatter liquid spraying operation iscarried out in sequence.

[TKS-RS Wire Cutting Time Chart]
When the nozzle moves into the work start position the nozzle sensor activates and theprogrammed time series for wire cutting is carried out.

20

6. Teaching
Compulsory
・Whenever performing teaching, maintenance and inspection, or the like, always cut off thepower and compressed air supply to surrounding equipment.
・Including any test running, whenever the equipment is operating always stand at a safe
distance away wearing ear and eye protection.
・Before preforming manipulator teaching or similar, please first carefully read andunderstand the user manual. Always consider safety whenever operating.

6.1 Nozzle Cleaning Work Positon Teaching(1) Confirming the Equipment’s Power Sources
Please confirm both the TKS-RC/RS power supply and air supply are cut off.
(2) Working Around the Fixed Side Nozzle Clamp
Loosen the set bolts and positioning bolt to release the fixed side nozzle clamp on yourside.

Nozzle Clamp Set Bolts

Positioning Bolt and Lock Nut(3) Setting the Torch Position and Cleaning Position
Manually raise the motor to the top stroke, then set the insert depth where the reamer does
not interfere with the torch angle, nozzle inner wall, or tip.

21

(4) Spray Nozzle Direction Adjustment
Loosen the spray nozzle set bolt, then adjust the angle so the anti-spatter spray can adhere
to the nozzle inner wall, now refasten. Please confirm that when the motor is in the top
stroke position there is no interference between the spray nozzles, air motor, or reamer.

Spray Nozzle Set Bolt

(5) Adjusting the Fixed Side Nozzle Clamp
While maintaining the cleaning position set in (3), adjust so that both sides of the V shape
fixed side nozzle clamp are lightly touching and fasten using the nozzle clamp set bolts.
Rotate the position bolt until it reaches the nozzle clamp, then tighten using the locknut.
※If the fixed side nozzle clamp is visibly out of alignment please do a left-rightadjustment.
Nozzle Clamp Set Bolt

Positioning Bolt and Lock Nut

Proximity Sensor Set Screw

For Left-Right Position Adjustment

22

(6)Confirming the Proximity Sensor Position (※TKS-RS Only)
Loosen the proximity sensor set screw to confirm the reaction position (nozzle clearance
approx. 1mm), adjust the position and retighten. ※Be careful the proximity sensor does
not touch the nozzle.

6.2 Manipulator Movement and Control Teaching(1) Confirming the Equipment’s Power Sources
Please confirm both the TKS-RC/RS power supply and air supply are cut off.
(2) Please teach the torch to come down in the horizontal space apart from the cleaning
positon. ※For TKS-RS please teach the torch to come down where the proximity sensor will
not actuate (5mm or more apart).

Horizontal Movement to the Cleaning
Position(3) Please move to the cleaning position set in 6.1(3).
(4-1) For TKS-RC
Please set the timer so that work stops on the spot from the nozzle cleaning startsignal until cleaning is completed.
(4-2) For TKS-RS
Please set the timer so that work stops on the spot from the nozzle cleaning startsignal until cleaning is completed.
(5) Please back out by reverse operation.

23

6.3 Running a Nozzle Cleaning Movement Test
(1) Turn on the power.
Insert the power plug and turn on the main switch.
(2) Turn on the air.
(3) Running a Test
When running a test please confirm the reamer is being inserted without interference tothe nozzle and the anti-spatter liquid spraying is operating correctly.
(4) Adjusting the Anti-Spatter Liquid Spray Amount
Please repeat the test several times until you must refill the anti-spatter liquid. After
refilling, rotate the spray adjustment knob until the spray does not drip down and set tothat amount.

(5) Remove the cover plate and adjust the lift speed by rotating the lift speed adjustment
knob. ※Please adjust the top stroke arrival speed to within 1.0 seconds.

Lift Speed Adjustment Knob

(6) Confirm the lubricator and adjust the lubricating oil drip speed. (For adjustment
method reference 4.3)

24

6.4 Wire Cutter Teaching(1-1) For TKS-RC
Move the torch end to within the wire cutting space.
(1-2) For TKS-RS
Move the torch end to within the wire cutting space but where the proximity sensor will
not actuate (5mm or more apart).

Wire Cutting Space(2) Use inching to bring the melted portion of the wire to where it will be cut off.
※For wire inching and retract operations please reference the user manual for the equipment
you are using.
(3) Move the torch so that the wire touches the top blade.

25

(4-1) For TKS-RC
Please set the timer so that work stops on the spot from the wire start signal until
wire cutting is completed.
(4-2) For TKS-RS
Please set the timer so that work stops on the spot from the wire start signal until
wire cutting is completed.

(5) Confirming the Proximity Sensor Positon (※TKS-RS Only)
Loosen the proximity sensor set block screw to confirm the reaction position (nozzle
clearance approx. 1mm), adjust the position and retighten. ※Be careful the proximity sensor
does not touch the nozzle.
Loosen the bolt toadjust the position.

26

7. Maintenance and Replacing Consumable Parts
DangerWhenever performing maintenance and inspection or replacing consumable parts always cut off
the power and air supply to surrounding equipment.
(1) Replacing the Wire Cutter Blade

Remove the Bolt

Slide the lower blade horizontallyand remove.
Holder SideR LargeCutting SideR Small(2) Replacing the Reamer
Hold the air motor using one wrench and using a separate wrench unscrew the reamer. To avoid
any damage to the threads from accumulated spatter, please clean out the air motor sideconnection before attaching the new reamer.

27

(3) Refilling the Anti-Spatter Liquid
Please open the lid and refill periodically.
(4) Refilling the Lubricating Oil
After cutting off the air supply unscrew the lubricator container, please refill
periodically with (ISO VG10 or Equivalent).

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8. Replacement Parts List
・Reamer
Dimensions
Part No.

Part Name（ｍｍ）

Blade Outer

Blade Inner

Diameter (A)Diameter (B)TKS-R Nozzle Cleaner Reamer（OD 18mm）

18

1403572A

TKS-R Nozzle Cleaner Reamer（OD 15mm）

15

1103573A

TKS-R Nozzle Cleaner Reamer（OD 12mm）

12803574A

TKS-R Nozzle Cleaner Reamer（OD 11mm）

11

7.4

B
A

03571A

・TKS-R Wire Cutting Blade Set
Part No. ：03575A

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Nozzle Cleaning Station TKS-R Series
July, 2020

Ver1.0 First Edition

1509 Okubo-ch o, Nish i-ku , H am am atsu -sh i,
Shizuoka Japan 432-8006
TEL : +81-53-485-5252 FA X : +81-53-485-5680
E-m ailtradin g@tokin arc.co.jp
URL http://ww w.tokin arc.co.jp

2020.7.000