HOLLFELDER
CUTTING TOOLSTHELORIGINAILLSFACEmM
HPC and finish achiningfor roughTHE ULTIMATEEVOLUTION!
AXIALLY CLOSED CHIP FLUTESEXTREMELY HIGH NUMBER OF CUTTING EDGE
FOR FINISH MACHINING CUTTERS (I.E. 63 MM DIA =12, 125 MM DIA =27)

EASY TO SET – PRECISION ADJUSTABLE CUTTING EDGESREPLACEABLE PCD INSERTS AND CARBIDE CHIP GUIDING ELEMENTS
WEAR-RESISTANT STEEL AND MODULAR DESIGNED BODY
PCD CUTTING INSERTS RE-GRINDABLE UP TO 10X (FINISH CUTTERS)REGENERATION SERVICE FOR PCD-INSERTS FOR ROUGH MILLING CUTTERSAPPLICABLE FOR MQL-APPLICATIONS
1 MQL

BY H OLLFE LD E R GÜ H R IN G

22 MQLBY H O L L F EL D ER G Ü H R I N GIntegrated coolant exit

Carbide chip guide element
Clamping of the inserts
Integrated coolant exit

Adjustable
PCD inserts

ROUGH MACHINING

Secure chip evacuation

FINISH MACHINING
3

MILLING CUTTERS FORROUGH MACHINING

HPC Face mill Q9934

UP TO 8 MM CUTTING DEPTHMILLING CUTTERS FORFINISH MACHINING

4HPC Face mill Q9936

UP TO 2 MM CUTTING DEPTHADVANTAGESALMOST CHIP-FREE COMPONENTS, LOWER CLEANING COSTSREDUCED TOOLING COSTS PER COMPONENTEXTREMELY HIGH FEED RATES (up to 60,000 mm/min)

LOWER MACHINE INVESTMENT FOR NEW PROJECTSTOOL LIFE IMPROVEMENT BY FACTOR 2 TO 5
HIGH PRODUCTIVITY AND ENERGY EFFICIENCY5FINISH MACHINING APPLICATIONWITH HIGH SURFACE FINISH REQUIREMENTS
Workpiece: Cylinder head – fire face
Material: G-AlSi9...
Tool: milling cutter, D = 125 mm, Z = 27, HSK63A
Cutting speed: vc = 5,890 m/min
RPM = 15.000 rev/min
Feed per tooth: 0.15 mm
Feed rate: 60,000 mm/min
Achieved surface finish quality: Rz = 2-46FINISHING APPLICATIONWITH DEFINED SURFACE FINISH REQUIREMENT

HPC-MILLING CUTTERFORFINISH MACHINING

Workpiece: Oil sump
Material: GD-AlSi8...
Tool: HPC milling cutter, D = 100 mm, Z = 21, HSK63A
Cutting speed: vc = 2,980 m/min
RPM = 9,500 rev /minFeed per tooth: 0.16 mm
Feed rate: 32,000 mm/min
Achieved surface finish quality: Rz = 157ROUGH MACHINING
Workpiece: Engine block – end face
Material: G-AlSi11...
Tool: HPC milling cutter, D = 80 mm, Z = 9, HSK100A
Cutting speed: vc = 3,770 m/min
RPM = 15,000 rev /minFeed per tooth: 0.22 mm
Feed rate: 29,700 mm/min
Cutting depth: 6 mm
Achieved surface finish quality: Rz = 10-128

HPC-MILLING CUTTERFORROUGH MACHINING

Rough milling cutter Q9934 – with HSK 63 form A
diameter/mm

cutting
edges

L/mm

max. rev/minshankdrawing no.

prod. no./code

63

6100

32,000

HSK 63-A

Q 9934-6300 1063 R20005 63,000

80911031,000

HSK 63-AQ 9934-8000 1163 R

20005 80,000

100

12110

28,000

HSK 63-A

Q 9934-1000 1163 R

20005 100,000

12515123

24,000

HSK 63-A

Q 9934-1250 1263 R

20005 125,000

160

18123

20,000

HSK 63-A

Q 9934-1600 1263 R

20005 160,000

Rough milling cutter Q9934 – with HSK 100 form AØDdiameter/mm

cutting
edges

L/mm

max. rev/minshankdrawing no.

prod. no./code

63

6

100

32,000

HSK100-A

Q 9934-6300 1010 R

20005 63,001

80

9110

31,000

HSK100-A

Q 9934-8000 1110 R

20005 80,001

100

12110

28,000

HSK100-A

Q 9934-1000 1110 R

20005 100,001

1251512324,000

HSK100-A

Q 9934-1250 1210 R

20005 125,001

1601812320,000

HSK100-A

Q 9934-1600 1210 R

20005 160,001

1 MQL

BY H O L L F E L D E R G Ü H R I N G

2 MQL

BY H O L L F E L D E R G Ü H R I N G

9HPC-MILLING CUTTERS FOR FINISH MACHINING

Standard range Q9936 – wirh HSK 63 form A
for maximum feed ratesØDdiameter/mm

cutting
edges

L/mm

max. rev/minshankdrawing no.

prod. no./code

50

910032,000

HSK 63-A

Q 9936-5000 1063 R

20004 50,101

63

12100

31,000

HSK 63-A

Q 9936-6300 1063 R

20004 63,101

80

1511028,000

HSK 63-A

Q 9936-8000 1163 R

20004 80,101100

2111024,000

HSK 63-A

Q 9936-1000 1163 R

20004 100,101

125

27

123

20,000

HSK 63-A

Q 9936-1250 1263 R

20004 125,101160

33

123

15,000

HSK 63-A

Q 9936-1600 1263 R

20004 160,101

Standard range Q9936 – with HSK 100 form A
for maximum feed rates

LHSK 100-A /HSK 63-A

1 MQL
BY H OLLFE LD E R GÜ H R IN G

10diameter/mm

cuttingedges

L/mmmax. rev/min

shankdrawing no.

prod. no./code

50910032,000

HSK 100-A

Q 9936-5000 1010 R

20004 50,10363

12100

31,000

HSK 100-A

Q 9936-6300 1010 R

20004 63,103

80

15110

28,000

HSK 100-A

Q 9936-8000 1110 R

20004 80,103

100

21110

24,000

HSK 100-A

Q 9936-1000 1110 R

20004 100,103

125

27123

20,000

HSK 100-A

Q 9936-1250 1210 R

20004 125,103

160

33123

15,000

HSK 100-A

Q 9936-1600 1210 R

20004 160,103

HPC-MILLING CUTTERS FOR FINISH MACHINING

Standard range Q9933 – with HSK 63 form A
for lower spindle power (reduced number of teeth)
diameter/mm

cuttingedges

L/mmmax. rev/minshankdrawing no.

prod. no./code

63

9100

31,000

HSK 63-A

Q 9933-6300 1063 R

20004 63,106

80

12110

28,000

HSK 63-A

Q 9933-8000 1163 R

20004 80,106

100

15110

24,000

HSK 63-A

Q 9933-1000 1163 R

20004 100,106

125

18123

20,000

HSK 63-A

Q 9933-1250 1263 R

20004 125,106

160

24123

15,000

HSK 63-A

Q 9933-1600 1263 R

20004 160,106ØDStandard range Q9933 – with HSK 100 form A
Lfor lower spindle power (reduced number of teeth)
diameter/mm

cuttingedges

L/mmmax. rev/minshankdrawing no.

prod. no./code

63

9100

31,000

HSK 100-A

Q 9933-6300 1010 R

20004 63,108

80

12110

28,000

HSK 100-A

Q 9933-8000 1110 R

20004 80,108100

15110

24,000

HSK 100-A

Q 9933-1000 1110 R

20004 100,108

125

18123

20,000

HSK 100-A

Q 9933-1250 1210 R

20004 125,108160

24123

15,000

HSK 100-A

Q 9933 -1600 1210 R

20004 160,108

HSK 100-A /HSK 63-A

1 MQL

BY H O L L F E L D E R G Ü H R I N G

11

PCD INSERTS AND SPARE PARTSFOR FINISH MILLING CUTTERS
PCD inserts for HPC-Finishing cutterscode

drawing no.

Rzcutting edge length, L

prod. no.

prod. no.

20371

20374

tool material

tool material

for good surface finish
99,300W9930-03200445R

2 –105PCD

PCD30

for defined surface finish

LL

99,320W9931-10000445R

99,330W9930-10000445R

10 – 25

5PCD

PCD30

wiper insert (to be used in combination with code no. 99,200 or 99,320)
5PCD

PCD30

Chip guiding elements (including clamp screw), CGE set
prod. no.
20071
codedrawing no.

milling cutter diameter/mm

50,101

E5000 9936

50 – 57,99

63,101

E6300 9936

58 – 69,9980,101E8000 9936

70 – 89,99

100,101

E1000 9936

90 – 124,99

125,101

E1250 9936

125 – 250

Spare parts
adjustment screw

clamping screw

12

prod. no.

drawing no.

prod. no.

drawing no.

302308411

E5538

333045922

E5785-1

PCD-INSERT AND SPARE PARTSFOR ROUGH MILLING CUTTERS
PCD inserts for HPC-Rough milling cuttersprod. no.
20375
code

drawing no.

RFtool material

99,340

W9934-03300410R--20° / 45°

PCD30

99,341

W9934-08300470R

0,820°

PCD30

L

Chip guiding element (including clamp screw), CGE set
prod. no.
20075
code

drawing no.

milling cutter diameter/mm

63,000E63009934

63 – 160

Spare parts
clamping screw

adjustment screw

prod. no.

drawing no.

prod. no.

drawing no.

333053343

E333053343

333045922

E5785-1

13

HPC FACE MILLS CUSTOMIZED SOLUTIONS

HPC-GANG MILLING CUTTERDIAMETER 380mm, z= 2x33

14

HPC FACE MILLS CUSTOMIZED SOLUTIONSBAR CUTTER
for limited space in tool magazine
DIAMETER 226mm, z= 2x2, HSK 63-A

15

HPC FACE MILLS CUSTOMIZED SOLUTIONSHPC FACE MILLSREDUCED WEIGHT
Version with aluminium intermediate plateDIAMETER 315mm, z= 21, HSK 80-C, WEIGHT: 18KG

16

HPC FACE MILLS CUSTOMIZED SOLUTIONSHPC FACE MILLS FOR MQL

2 channel MQL with integrated MQL dishibator
DIAMETER 250mm, z= 242 MQL

BY H O L L F E L D E R G Ü H R I N G

17ENQUIRY FORM
Please complete the enquiry form and fax to: +49 (0) 911 / 64 19 22-10
scan and send e-mail to info@hollfelder-guehring.de
An online enquiry can be found at www.hollfelder-guehring.deCompany name/No. if available

new customer

ContactAddress

Town/post code

Telephonee–mail address

Date

Signature

HSK-AØ D2

HSK-C
HSK-

ØD

SK

DIN69871

BTCAT

L118Workpiece

Width of cut (ae)Maximum no. of teeth

Rough milling cutter

MaterialIC (bar)Reduced no. of teeth

Finish milling cutter

Allowance (ap)

MQL 1 channel

Maximum tool weight

Surface finish (Rz)

MQL 2 channel

BASIC PRESETTING INSTRUCTIONSFOR HPC-MILLING CUTTERS
1 Determine the highest chip guiding element, for this run a dial
test indicator (DTI) over the milling cutter. Recommendation:
Place milling cutter in a setting fixture and rotate under the DTI
and measure the individual chip guiding elements
2 Install the inserts and tighten the clamping screw (CS 1).
Do not tighten the clamping screw (CS 2)!
3 Adjust the inserts in the axial direction with the adjustment screw(AS) to 10 μm below the final setting dimension.
The difference between the inserts should be max. 2 μm.
• Setting dimension = chip guiding element height + 30 µm at Q 9936
• Setting dimension = chip guiding element height + 80 µm at Q 9934
4 Firmly tighten the clamping screw (CS 2) to perfectly alignthe insert then loosen again and re-tighten to 15 Ncm.

80 µm Q9934
30 µm Q9936/
Q9933

CGE setCS 1CS 2AS

5 Tighten the clamping screw (CS 1) with the required torque.
6 Adjust all inserts to the setting dimension.
The difference between the inserts should be max. 1 μm.
Tighten the clamping screw (CS 2) with the required torque.
The required torque, please refer from the adjustment instructions.
Safety note: In the event of damage the tool must be returnedto the manufacturer for checking for technical safety reasons!
Only original replacement parts must be used!
Further information can be found atwww.hollfelder-guehring.deSW19

CUTTING TOOLSHOLLFELDER-GÜHRING CUTTING TOOLS | Wertachstraße 27 | D - 90451 Nürnberg | GermanyTelefon + 49 (0) 911 / 64 19 22-0 | Fax + 49 (0) 911 / 64 19 22-10
E-Mail: info@hollfelder-guehring.de | Internet: www.hollfelder-guehring.de

No liability can be accepted for printing errors or technical changesof any kind. Our Conditions of Sale and Terms of Payment apply.
Available on request.

147 997 / 1505-IX-22 Printed in Germany · 2015

HOLLFELDER