IT PREVENTS CRASHES.
IT ELIMINATES GAP TIME.
IT CUTS CYCLE TIME BY 20%.

SAVE TIME.
SAVE MONEY.

Model AE-1000
Acoustic Emission
Monitoring System
The SBS AE-1000 reduces air grinding time and alerts the­operator of crash conditions by using proprietary acoustic detection
technology to monitor and analyze the high frequency signals­generated by the grinding process.
The AE-1000 reports initial contact between the wheel and a newpart to the machine control system so it can stop wheel in-feed­without operator intervention, which can save up to 20% of the­typical cycle time. It can also detect and report abnormal contactfrom an incorrectly loaded part or fixture within milliseconds, allowing the in-feed to be stopped, avoiding a crash, damage or injury.
Position control, used to zero the machine before beginning a­grinding or dressing cycle, is possible by detecting the edge of thewheel touching a reference point known to the machine CNC. The
CNC thereby can determine the exact position and diameter of achanging grinding wheel.
Monitoring for normal acoustic levels during wheel dressing permits
the operator or CNC control to (1) determine if the wheel is being
dressed fully across its width, (2) control the aggressiveness of theprocess, and (3) maintain the quality of the dressed wheel to conserve wheel material.
The AE-1000 works with a variety of SBS acoustic sensors, all ofwhich are easy to retrofit. They are highly resistant to grinding­machine coolants and grinding paste. Their reaction speeds are­significantly faster than traditional methods of spindle load or
alternative monitoring devices.

1.

2.

3.

1. External Bolt-on Sensor
For retrofit applications
2. In-Spindle Sensor
For mounting into a spindle shaft
3. Fluid-Sensor
For difficult to reach applications

BENEFITS:
 Precise monitoring of the grinding process Rapid, automatic grinding-wheel in-feed Increased productivity by up to 20%
 Cuts cycle time by eliminating gap time Works with a wide variety of grinding machine types
 Sensor options accommodate diverse environments
 Prevents crash conditions, damage, and injury
 Automates monitoring of wheel-dressing quality
 Enables CNC machines to re-position wheel at zero
 Backed by world-class SBS customer service

Eine Produktlinie der Schmitt Industries, Inc.

AE-1000 Acoustic Emission Monitoring System

SPECIFICATIONS
PhysicalDisplay:
OLED Graphical Display
User Interface:
Universal icon-driven
Dimensions:
W x H x D: 210 mm x 112 mm x 33 mm
Power Input Requirements
Power Supply:
24VDC with terminal block connection,and M5 ground stud
Eingangsspannung:+22 VDC to +26 VDC at 0,5 A max.
Surge protected
Negative protected (reverse protected from a
non-grounded supply)
FusedCommunications
CNC/PLC Hardwire Interface (Opto-isolated)
Inputs:• Mode 1 selection• Mode 2 selection• Front Panel Inhibit• Crash Reset
Outputs (Response time: < 5ms):• Mode 1 in-use• Mode 2 in-use• Trigger-point Active (Gap)• CrashUSB 2.0: System status and signal levels in dyne units
Analog Output: 0 – 10 VDC, auto scaling

Acoustic Emission Signal
Display:
GraphicallyNumerically in Dyne units
Four Selectable AE Frequency Bands:
50 – 170 kHz
160 – 280 kHz
270 – 390 kHz
380 – 500 kHz
Gain Control:
User selectable 0db – 77db
Dual channel design permits two independent configuration modes using
one or two sensors.
Works with all standard SBS AE sensors
Safety and Environmental
Environmental and Installation Conditions:• Pollution degree 2, Installation category II• Intended for indoor use only
• IP54, NEMA 12• Temperature range: 5°C to +55°C• Humidity: 0 to 85% relative humidity(non-condensing) throughout temperature range.
Pending Certifications:
• ETL
• CE

For more information on SBS products, see AccretechSBS.com to find your local SBS distributor or Representative, or call Accretech SBS, Inc.

Eine Produktlinie der Schmitt Industries, Inc.

Accretech SBS, Inc.
2451 NW 28th AenuePortland, Oregon 97210
USA
Sales@AccretechSBS.com
Telephone: +1 503.595.4270
Fax: +1 503.595.4271© 2020 Accretech SBS, Inc. All rights Reserved. Printed in USA. 140924 SBS Dynamic Balance System is a registered trademark of Accretech SBS, Inc.