DAT AS H EET

Mega-Fit Power Connectors,
5.70mm Pitch
Mega-Fit Power Connectors deliver 30.0A per circuit through fully protected header pins
and receptacle terminals while offering unique keying options to ensure proper mating
during termination.

FEATURES AND ADVANTAGES
Tin-planted
contacts available
Enhances design
flexibility. Provides
significant cost savings

Positive locking housing
Ensures secure retention
when receptacle and header
are mated. Delivers an audible
click to provide feedback
that connector
is fully matedPower-dense design withhigh-current terminals, tightpitch and row spacing
Provides more power per linear
and square millimeter than other midrange power products in the industry

Sacrificial contacts
Allows system to be “hot plugged”
at 48V/30.0A up to 30 cycles

Fully isolated
header pins andreceptacle terminals
Protects against
potential damage
during handlingand mating

Tanglessterminal design
Reduces the risk ofhandling/transit damage

B.

C.
A.
D.

Mega-Fit Power Connector Family
A. Vertical Header (Series 172065, 76829)
B. Right-Angle Header (Series 172064, 76825)
C. Receptacle (Series 171692)
D. Female Crimp Terminal(Series 172063, 76823)

Polarization peg toengage with PCB
Replaces the crush pegs toprovide stability without taking
up room on the PCB. Aids
assembly by ensuring correctorientation

Terminal interface with six
independent points of contact (splitbox terminal design)
Offers redundant, secondary
current paths for long-term
performance and reliability

Crush peg removal
Delivers a smaller footprint
on the PCB
Flexible wire gauge options
10-16 AWG offers superior design
options for reliable connections

DAT AS H EET

Mega-Fit Power Connectors,
5.70mm Pitch
FEATURES AND ADVANTAGES
Dual-Row W-to-W and Single-Row Systems
Polarizing andunique keying features• Provides protection ofthe terminals in thereceptacle• Allows for compatibility
with all current Mega-Fit
Dual-Row headers• Prevents electrical arcing
when charged• Avoids mis-mating ofreceptacles to header
housings

TPA lead-in
Provides a guide and leadin for the TPA on both thereceptacle and plug

New latch design
Provides superior retention whenmated to the header and allows for lowmating force

TPAPrevents terminal backout

New housing material
Meets V0 and glow-wire
European standards

FEATURES AND ADVANTAGESSingle Row
Fully isolated terminals
Protects against
potential damage ofheader terminals
during mating

Inertia latch
Provides superior
retention whenmated to theheader and allows
for low-mating
force

Internal receptacle
locking mechanism
Supports the tanglesslocking terminal with
low insertion force

DA TA SH EET

Mega-Fit Power Connectors,
5.70mm Pitch
APPLICATIONSHome Appliance
Washers and dryers
Heaters and air conditioners
Telecommunications/Networking
Hubs and servers
Power supplies and distribution
Industrial
Machinery and heavy equipment
Lighting and automation

Consumer Appliances

Industrial Automation

Commercial Vehicles

Commercial Vehicle
Unsealed electronic control modules
Power converters

SPECIFICATION
Reference Information
Packaging: Bag, Reel, TrayUL File No.: Refer to Product Specification
CSA File No.: Refer to Product Specification
Mates With: Mega-Fit Receptacles, Plugs
Use With: Mega-Fit Receptacles, Plugs
Terminal Used: Series 172063, 076823,
105418, 105417
Designed In: Millimeters
RoHS: Yes, Compliant Materials
Halogen Free: Yes or No
Glow Wire Capable: Yes
Dual-Row Wire-to-Wire and Single-Row Systems
Mates With:
Single-Row HDR: 200456
Single-Row REC: 200241
TPA: 200456, 171692, 105412
Dual-Row Plug: 171692
Dual-Row HDR: 171692
Dual-Row REC: 105412, 76825, 76829,172064, 172065
Male Terminal: 76823, 172063
Female Terminal: 105418, 105417

Use With:Mating Force: Tin plated (max.):

Male Terminal: 105412

6.8N initial mating force per circuit

Female Terminal: 171692, 200456

0.38 or 0.76µ (15 or 30µ”) Gold plated (max.):

TPA: 200456, 171692
Single-Row Receptacle: 76823, 105415

6.0N per circuit
Unmating Force: Tin plated (max.):

Dual-Row Receptacle: 76823, 105415

6.5N initial unmating force per circuit

Single-Row Receptacle: 76823, 105415

0.38 or 0.76µ (15 or 30µ”) Gold plated (max.):

Dual-Row Plug: 105418, 105415

Electrical

5.6N per circuit
Durability (min.): Maximum change from initial:
Tin: 2 Megohms; Gold: 2 Megohms

Voltage (max.): 600V

Header Pin Retention Force in Housing

Current (max.): 30.0A

Vertical Header: 89N min per pin

Contact Resistance: 6 milliohms
Dielectric Withstanding Voltage: No Breakdown

PhysicalCurrent leakage: <5mA

Housing: UL 94 V-0, Glow Wire Combination

Insulation Resistance (min.): 1,000 Megohms

Contact: High-Conductivity Copper

MechanicalContact Insertion Force (max.): 6.8N
Contact Retention to Housing: 30N
Insertion Force to PCB (max.): 85N

Plating:
Contact Area: Gold (Au) 0.38 or 0.76µ(15 or 30µ”) options or Tin (Sn)
Solder Tail Area: Tin (Sn)
Underplating — Nickel (Ni)PCB Thickness: 1.60 and 2.40mm (.062 and .093”)
Operating Temperature: -40 to +150°C

DA TA SH EET

Mega-Fit Power Connectors,
5.70mm Pitch
ORDERING INFORMATIONHeader
Series No.

Component

76825

Right Angle

76829

Vertical

172064Right Angle

172065
200241-11XX
200241-12XX

Row

Circuits

PlatingTin

Dual

2 to 12Gold

VerticalSingle

Right Angle

2 to 8

Tin/Gold

Terminal
Series No.
76823
172063105417105418Type

AWG

Plating
Tin

FemaleGold

10 to 16

Tin

MaleGold

Receptacle
Series No.

Row

Circuits

171692Dual

2 to 12

200456

Single2 to 8Plug
Series No.
105411-01XX
105411-11XX
213814213815Row

Circuits

Dual

2 to 12Single2 to 8Panel Mount
No
Yes
Yes
No

TPA (Terminal Position Assurance)
Series No.

Circuits

1054152 to 8www.molex.com/link/megafit.html

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Order No. 987650-5401 Rev. 9

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