http://www.i-max.top◆Intelligent NC. Simple to operate, like a press. Requires no special skill◆Secure clamping of complex shapes◆Multi-task machining without reclamping◆Program supply system for quick start-ups, impressive capabilities◆High-speed, burr-free cutting with specialized end mill
◆Desktop mountable. Portable. Easily integrated into production linesSetupButtons for zeroing, tool change positioning,measurement, and similar functions simplify setup.

Program operation screensMachining programs, along with image
data such as machining and insertion
sketches, can be called up from aninternal PC hard disk. Workpieceinsertion sketches, machining
parameters, and other data can bedisplayed when a program is selected.

Manual operation screens
Convenient buttons, a G code keyboard,and other graphics enable operation
without external keyboard or mouse.

Administrator screen, user parameter settings
Easy setting of many user parameters(clamp blow time, etc.). Administrator
screen facilitates monitoring ofoperating time, tool life, etc.

Ultrahigh-speed NC unit
The next era of aluminum machining.
Ultrahigh-speed (60,000rpm ),high-power (190 W) spindle, operates
at optimal feed speed by means ofhigh-performance NC controller with
2.25 kHz (440 μs) servo loop response
frequency.

tool lengthAuto stopper unit
Dialogue-type auto stopper for
midsection machining provided as
standard. Dimensions can be directly
entered by touch-panel keyboard.
AS2600： Min. 100 mm to max. 2600 mm
AS2000： Min. 100 mm to max. 2000 mm

Flexible clamp
Accommodates workpieces up to 190 mm in diameter. One-touchclamping of solid or hollow workpieces by means of two types ofbase pads and three types of pressure pads. Used in conjunction
with a back-end flexible clamp, these pads provide sufficientstability for midsection machining along lengthy workpieces.

Options

Mounting table

Machined sample

End coping; double sliding
window sash

End coping; double sliding
window shoji sash

Tri-level removal of material
from hollow workpieceSG-1901 detailed specs

X travel 200 mm
Hold-down■Machine travel
1 Clamp opening, attachments (hold-down, cradle)【Fig. 1】
φ190① Clamp opening: 190 mm round(Reference) Insertable workpieces: 95 mm  95 mm, 140 mm  65 mm② Rotation: 360°
③ Rotary indexing: 0.05°
Z travel 150
End mill (spindle)④ Hold-down attachments
mm
Type A: Hold-down attachment for large workpieces
Type B: Hold-down attachment for midsize workpieces(Reference) Insertable workpieces: approx. 60 mm  60 mm
Type C: Hold-down attachment for small workpieces(Reference) Insertable workpieces: approx. 20 mm  20 mm
CradleCustom: Designed to order to match workpiece⑤ Cradle attachment
attachment 【Fig.
材料 1. Cross section】
Standard: Workpiece cradle attachment
Option: Workpiece cradle attachment (for small workpieces)(Reference) Insertable workpieces: 60 mm  60 mm (or smaller) 受ｱﾀｯﾁﾒﾝﾄ
Custom: Designed to order to match workpiece
2 X, Z travel
Z travel
Midsection 200① X-axis travel: 200 mm Z-axis travel: 150 mm
150 mmmm
3 Y travel, machinable range【Fig. 2】
End coping① Y-axis travel: 200 mm② End coping range: 180 mm
180 mmWith auto elevation end stopper③ Midsection machining range: 200mm
Workpiece
Midsection machining stoppers
Midsection slide stopper A: Up to 1,000 mm
Midsection slide stopper B: Up to 1,500 mmMidsection slide stopper C: Up to 2,000 mm
End stopper
End-midsection stoppers:Back jig
Front jigType A: 150 mm from center of Y-axis travel range
Midsection stopperType B: 200 mm from center of Y-axis travel range【図２【Fig. 2.機械側面矢視図】
Transverse section】
Type C: 250 mm from center of Y-axis travel range
Type D: 100-400 mm from center of Y-axis travel range (sliding)
Custom: Designed to order to match workpiece(Reference) For example, for positiong at 100-300 mm■Workpiece length and weight
1 Jig clamping force① Front jig: 120 kgf (0.6 MPa) max.
② Back jig: 50 kgf (0.6 MPa) max.
2 Machinable workpiece length① End coping: Min. length of 500 mm from end
Max. length of 4,000 mm from end (support roller used if over 2,500 mm)② Midsection machining: Min. length of 500 mm from end stopper; maximum length of 5,000 mm from end (support roller used ifover 4,000 mm)
3 Machinable workpiece weight: 2 kg/m
■Controller software
1 Controller① Placement Servo drivers and main board contained within unit; control panel located on front panel Control panel can be used to select programs, start operation, and make various adjustments and corrections
 Personal computer (PC; not included) used to download programs to controller② Control panel
 LCD panel: Program selection, adjustments/corrections, display of current position, etc.
 Workpiece clamp button (foot switch), start button, compressed air (air cooling) button
 Clamping force regulator handle
 Emergency stop button (40 mm, red)
③ Controller specifications: Simultaneous 3-axis (X, Y, Z) interpolation + rotational control, multi-axis semi-closed loop control(optical encoder)
2 Other operational capabilities① Automatic tool length measurement② Foot switch: Workpiece clamping (standard); operation start (option)
3 Program capabilities① Program memory
Machining programs: 124 steps  100 programs
Standard programs: 124 steps  15 programs (standard subprograms, tool length measurement, coordinate reset, etc.; unit
operable by DNC if used in conjunction with personal computer (no limit on number of program steps))② Coordinate reset: Can shift X-, Y-, and Z-coordinate origins (correction of cutting depths, etc.)③ Feed speed override: Adjustable (25% to 150%) feed speed (within standard machining programs)

SG-1901 machine specs
移動量X-axis
 Y-axis  Z-axis

200 mm  200 mm  150 mm

C-axis360°

Machining range

SpindleControlInterlock

PowerMachine sizePC

End coping

0 mm to 180 mm

Profiling, grooving

0 mm to 200 mm

Rotational range

360°

Speed

1,000 rpm to 40,000 rpm

Max. power

190 W

Cooling method

Air

Control method

Semi-closed loop, optical encoder

Control mode

XYZ simultaneous + C-axis helical interpolation

Interface

PC interface and control panel

Splash guard

IncludedSpindle trip

IncludedSignal tower

IncludedElectricity

AC100V 50 Hz to 60 Hz

Compressed air

0.4 MPa to 0.6 MPa

HWD850 mm  770 mm  790 mm

Height1,150 mm

Weight250 kg

CPUCeleron 433 MHz, FSB66

HDD

30 GB (E-IDE) 5400 rpm

Panel12.1 in. LCD touch panelSG-190S options
Mounting table

900 mm × 900 mm × 700 mm, AC100V socket

Dialogue-type auto stopper

AS2000 Min. 100 mm, max. 2,000 mm
AS2600 Min. 100 mm, max. 2,600 mm
Support guide for small/midsize workpieces

BP: base pads
PP: press pads

Type A

Hold-down attachment for small workpiecesType B

Hold-down attachment for midsize workpieces

Type C

Hold-down attachment for large workpieces

Custom

Hold-down attachment for custom workpieces

Cradle for long workpieces

Cradle for long (2 m or longer) workpieces

Stopper attachment

Stopper for short workpieces

Y-80

Manufacturer: IMAX Co., Ltd.
3-13 Shioya-cho, Minami-ku, Nagoya 457-0078, Japan
Tel.: 052-823-2223
Fax: 052-821-5209
Homepage: http://www.i-max.top
E-mail：ipc@i-max.top
Technical CenterTel.: 052-823-2223
Fax: 052-823-2639

http://www.i-max.top