SOLUTION BRIEF

Optimizemanufacturingand quality
decision-making
ZS Manufacturing Decision StudioConnect your operations with adata-driven approach
To mitigate market disruptions and remaincompetitive, organizations must optimize cost,quality and service. The right combination of Industry
4.0 tools and digital capabilities can improve yourmanufacturing operations to achieve processexcellence, gain efficiency and boost the bottom line.
ZS Manufacturing Decision Studio’s analytics andartificial-intelligence-enabled applications can help
your organization:• Accelerate the digitalization journey for customers
through predictive insights• Speed up product launches and improveorganizational agility• Increase throughput for manufacturing plants• Drive cross-functional collaboration and scalebusiness capabilities

Creating real-world impact

20%

Improvement in yield, increasing production capacitywith the same equipment

30%

Reduction in batch-to-batch variability, improving
quality and customer satisfaction

15%

Improvement in cycle time, reducing total energy stage

25%
Reduction in process development (PD) time for yourcontinuous-manufacturing APIsSOLUTION BRIEF

Key features
Semantic
knowledgegraphData lake
and analytics
workbench

Modular andextensible

Cloud-native
AI/ML apps

Our technology
ZS Manufacturing Decision Studio, our unique smart analytics solution enables leaders to accelerate
decision-making, enhance the bottom line and optimize manufacturing processes.

Manufacturing Decision Studio offerings

Packaged applications and accelerators

MDS Use Case Library
Current Applications

Planned Applications

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Manufacturing and Process Development

Manufacturing Data Lake

Manufacturing Data Analytics

Manufacturing Data Management

Process Variance
Analysis (MVDA)

Offline Process /Batch
Optimization

AutomatedDOEReal-time
Process / Batch
Optimization

FiniteScheduling

MasterProduction
Scheduling (MPS)

Manufacturing
MDM

Manufacturing
Digital Twin

Root Cause
Failure Analysis

ReliabilityCentered
Maintenance

ProductPerformance
Dashboards

Asset Anomaly
Detection

Digital Predictive
Maintenance

Environmental
Sustainability
Scorecard

Safety Incident
Prediction

Product
Complaints
Analytics

AdverseEventsAnalytics

Batch
Traceability

Product Control
Strategies

RT NonConformance
Monitoring

Predictive
Quality

Real-time (RT)PAT Sensors

Engineering

Closed-LoopAI Control

Quality

Deviation
Analytics

Continuous
Process
Verification*Illustrative solutions• Unified data model with data quality and metadatamanagement abilities• Cloud agnostic framework enabling data cataloging
and standardization• Applications to support manufacturing, engineering• Domain-centric ontologies linking multiple
enterprise entities• Graph analytics with custom built algorithms• Conceptualized data fabric powered by knowledge
graphand quality use cases and analytics needs

Contact us to learn more: zs.com/contact-us

About ZSZS is a management consulting and technology firm focused on transforming global healthcare and beyond. We leverage
our leading-edge analytics, plus the power of data, science and products, to help our clients make more intelligent decisions,deliver innovative solutions and improve outcomes for all. Founded in 1983, ZS has more than 12,000 employees in 35 offices
worldwide.

www.zs.com | © 2022 ZS

102722