CNC Machining&1&PLOOLQJLVDIRUPRIFRPSXWHUFRQWUROOHGPDFKLQLQJ6LPLODULQRSHUDWLRQWRGULOOLQJDQGFXWWLQJLW
LVDEOHWRFUHDWHYDULRXVKROHVW\OHVDQGVKDSHVE\XVLQJDURWDWLQJFXWWLQJWRROWRERUHLQWRWKHREMHFWSheet aluminium

Aluminium extrusion

Plastic case

Large plastic box

0DFKLQLQJFeature
・0DLQO\ XVHG IRU SODVWLF DOXPLQLXP GLHFDVW DQG DOXPLQLXP
extrusion material.
・Able to perform milling for various shapes and sizes. No mold is
required for processing.
・Able to perform text engraving and/or hole threading.

Scan me andWatch video

Milling Radius and Milling Speed
Smaller milling radius requires a finer tool.

RadiusTool Diameter

Milling Speed

0.5

1.0

Very Slow

1.0

2.0

Slow

increasing costs.

1.5

3.0

Fair

Larger milling radius is recommended for less expensive

2.0

4.0

Fast

machining cost.

3.0

6.0

Fast

A finer tool requires slower milling speed to prevent tool
breakage.
5 ĭPPWRRO UHTXLUHVYHU\VORZPLOOLQJVSHHGKHQFH

Thinner Drill

Thicker drill

0DFKLQLQJDetails of Machine Cut
Rectangular milling (Regular R1.0)

Circular milling

Corner R&LUFXODUKROHPLOOLQJLVSRVVLEOHIURPĭPP

Recess / Counterbore milling$OOPLOOLQJZLWKFRUQHUVHGJHVVKDOOKDYHDVWDQGDUG5UDGLXVVPDOOHVW5UDGLXVSRVVLEOH 

5HFHVVPLOOLQJLVZKHUHWKHPLOOLQJJRHVRQO\SDUWZD\DQGGRHVQRWFUHDWHDWKURXJKKROH
8VHIXOIRUZKHQLQVWDOOLQJFRQQHFWRUVRQWKLFNPDWHULDOPDNLQJDUHFHVVIRUDWWDFKLQJVWLFNHUVRYHUOD\VRUDFU\OLFSDQHOVSHHOLQJ
RIIWKHVXUIDFHIRUFRQGXFWLYLW\HWF
5HFHVVPLOOLQJZLWKRXWFUHDWLQJDWKURXJKKROHLVRIWHQFDOOHGCounterbore

Pocket/Recess

Cut section

Tapered edges / Countersunk

Rounded edges

Cut section

Tapered edges / countersunk can be milled on request.

Cut section

Rounded edges can be milled on request.

Milling with Ball-nose tool

Flattening

6WDQGRIIPRGLÀFDWLRQ)ODWWHQLQJXQZDQWHG
protrusion. (eg; back of frame
HWFHWHUD 

Lowering or eliminating standoffs
on inner side of an enclosure.

Cut section

8VLQJEDOOQRVHWRROIRUGLPHQVLRQDOFRQWRXUHGVKDSHV0DFKLQLQJLASER CUTTING
Laser cutting utilizes a laser to perform cutting on an object, allowing various types and shapes of holes tobe cut.
New fiber laser machine allows the processing of aluminium sheets with both high precision and speed.
Processing of Pure Aluminium 1050 is also possible with minimal burr as compared to conventional CO2
laser machines, which causes excessive burring.

Custom-7

PUNCHING PRESS
What is punching press? It is a type of machine press used to cut holes in material via the use of various
sized die sets.
Punching press allows the realization of high cost performance due to its high speed automated turret
punching process, which significantly reduces machining lead-time.
Due to its ability to create designated sized holes by means of rapid multiple hole punches, this enables it
to punch holes of various sizes and types quickly and efficiently.

Paint filling

Circular hole

Nibbling press (rectangle)

Nibbling press (round)

Circular holes as small as 1.0mm indiameter can be punched .

Complex or large rectangular shapes canbe punched out with multiple presses.

Punching of large circular holes withmultiple smaller die strokes.

Common connector shapes
33.5
29

19

φ
24

24
φ

12

2φ-3.1D-sub 25P
Single D

8.8

Double D

φ9.6

D-sub 15P

18
10
23
24.5

D-sub 9P

2-M3

2-M2.6

XLR connector

47.4
42.6

12

2φ-3.124

2φ-3.1
12

24.99
20.6

Unique shapes

Speakon connector

BNC connector
Slits

Drive pin hole

Other shapes

Burring punch
Increasing surface area on a thin metallic
sheet for screw threads to bore into.

Power supply

Fan

Cut section

Custom-8

STANDARD TOLERANCE for MACHINING SERVICES
Our standard tolerance for machining services.
Hole/Cut Size・Hole/Cut DistanceHole/Cut Size (A・B・C)
Tolerance

0.5 〜 3.0

±0.2

3.1 〜 6.0

±0.2

6.1 〜 30.0

±0.2

30.1 〜 120.0±0.3

120.1 〜 400.0±0.5

400.1 〜 1,000.0

±0.8

B

C

Dimension

E

A

Hole/Cut Distance (D・E)
Dimension

Tolerance

0.5 〜 3.0

±0.2

3.1 〜 6.0

±0.2

6.1 〜 30.0

±0.2

30.1 〜 120.0±0.4

120.1 〜 400.0±0.6

400.1 〜 1,000.0

±0.8

D

Distance on Panel - F and G from ORIGIN・H and I from centerline
ORIGINF

Punch Press・Laser Cutting (F・G・H・I)
G

Tolerance

3.1 〜 6.0

±0.2

6.1 〜 30.0

±0.2

30.1 〜 400.0±0.5

400.1 〜 1,000.0

±0.6

Ⅰ

±0.2

Ⅰ

Dimension

0. 〜 3.0

H

CNC Machining (F・G)
Dimension

CNC Machining (H・I)
Tolerance

0.5 〜 3.0

±0.3

Dimension

Tolerance

0.5 〜 3.0

±0.5

3.1 〜 6.0

±0.3

3.1 〜 6.0

±0.5

6.1 〜 30.0

±0.4

6.1 〜 30.0

±0.6

30.1 〜 120.0±0.6

30.1 〜 120.0±0.8

120.1 〜 400.0±0.8120.1 〜 400.0±1.0

400.1 〜 1,000.0±1.0

400.1 〜 1,000.0±1.2

Tolerance-1

Distance on Enclosure - F and G from ORIGIN

Material : Extruded Aluminum (F・G)
Tolerance

0.5 〜 3.0

±0.5

3.1 〜 6.0

±0.5

6.1 〜 30.0

±0.6

30.1 〜 120.0±0.8

120.1 〜 400.0±1.0

400.1 〜 1,000.0±1.2

Material : Aluminum Diecast (F・G)
Dimension

0.5 〜 3.0

F

Tolerance±1.3

G

Dimension

ORIGIN

Material : Plastic on BCAP, BCPC,BCAR, BCPR and BCPK series (F・G)

Material : Plastic (F・G)
Dimension

Tolerance

0.5 〜 3.0

Dimension

Tolerance±0.5

0.5 〜 3.0

±1.1

3.1 〜 6.0

±1.3

3.1 〜 6.0

±0.5

3.1 〜 6.0

±1.1

6.1 〜 30.0

±1.4

6.1 〜 30.0

±0.6

6.1 〜 30.0

±1.2

30.1 〜 120.0±1.6

30.1 〜 120.0±0.8

30.1 〜 120.0±1.4

120.1 〜 400.0±1.8

120.1 〜 400.0±1.0

120.1 〜 400.0±1.6

400.1 〜 1,000.0±2.0

400.1 〜 1,000.0±1.2

400.1 〜 1,000.0±1.8Distance on Enclosure - H and I from Centerline

Material : Extruded Aluminum (H・I)

3.1 〜 6.0

±0.8

6.1 〜 30.0

±0.9

30.1 〜 120.0±1.1

120.1 〜 400.0±1.3

400.1 〜 1,000.0±1.5

Material : Aluminum Diecast (H・I)
Dimension

0.5 〜 3.0

Tolerance

Ⅰ

±0.8

H

ToleranceⅠ

Dimension

0.5 〜 3.0

Material : Plastic on BCAP, BCPC,BCAR, BCPR and BCPK series (H・I)

Material : Plastic (H・I)
Dimension

Tolerance

Dimension

Tolerance±2.4

0.5 〜 3.0

±0.9

0.5 〜 3.0

±2.1

3.1 〜 6.0

±2.4

3.1 〜 6.0

±0.9

3.1 〜 6.0

±2.1

6.1 〜 30.0

±2.5

6.1 〜 30.0

±1.0

6.1 〜 30.0

±2.2

30.1 〜 120.0±2.7

30.1 〜 120.0±1.2

30.1 〜 120.0±2.3

120.1 〜 400.0±2.9120.1 〜 400.0±1.4

120.1 〜 400.0±2.5

400.1 〜 1,000.0±3.1

400.1 〜 1,000.0±1.6

400.1 〜 1,000.0±2.8

Tolerance-2

INKJET PRINTING

Full color digitally designed image
can be printed in 1 run.
No cost difference regardless of thenumber of colors used.

Inkjet printing

Full color in 1 run

Silk-screen printing
Ink Mixing

Print

DryingRepeat procedures x number of colors.

Inkjet printing

Low printing cost
Full color print possible
in small quantities

Printing cost
Full color

Silk-screen printing
Printing cost
Color 1

Custom-3

1 run only for full color print

Printing cost x number of colors

Printing cost
Color 2Printing cost
Color 3

Printing cost
Color 4

High quality printing of photo image and color gradation.
Print photo images in maximum 1,800 x 1,800 dpi quality.
Pictures, logos and unique designs with color gradation can be recreated in a high quality print.

Maximum printable enclosure size

D

W

H

420mm

594mm

270mm

H

D

W

Printable on surfaces with height differential
Printing is possible on recessed, sloped and roundedsections.

Printed example

Gap difference is less than 3.5mm.
Printing
surface
Less than
3.5mm

Printing surface*Not suitable if height difference is more than 2.0mm.

> 3.5mm> 3.5mm> 3.5mm

Custom-4

PRINT FILE REQUIREMENTS●Recommended data formats
.ai

.eps

.pdf (1:1 scale)

Guidelines for Print File・ All text should be outlined.
・ Color profile in CMYK mode.
・ Color should be specified in CMYK mode.
・ Add enclosure print face outline to specify print position.
・ All text should be outlined.
・ Color profile in CMYK mode.
・ Color should be adjusted accordingly.
・ Add enclosure print face outline to specify print position.
・ Transparent effects etc cannot be printed.
・ Adobe Illustrator software is recommended for editing .eps file.
・ All text should be outlined.
・ Color profile in CMYK mode.
・ Color should be adjusted accordingly.
・ Add enclosure print face outline to specify print position.
・ Ensure that the aspect ratio is correct.
・ Print data may be distorted if edited using CAD software, or other non-graphics
specialized software.
・ Adobe Illustrator software is recommended for editing .pdf file.

●OUTLINING TEXT
"Outlining is a method where normal font/texts are converted to vector graphics.
If a typeface that TAKACHI does not have installed is used, the data may be incorrectly printed.
Ensure that all text are properly outlined; if not, a similar installed typeface will be randomly chosen."

Text (Not outlined)

Outlined●CMYK COLOR MODE
Printing is processed in CMYK + W color mode. Create your print file in CMYK color mode.
If RGB color mode is used, print may be darker than actual specified color when converted to CMYK color mode.

CMYK ColorRGB ColorC(Cyan)(Richromatic)
B
M
MagentaKR

G

Our Color Mode

R
(Red)

(3 primary colorsof light)
Y
G(Green)Y(Yellow)

Print File-1

M
C

B(Blue)

Fluorescent colors in
RGB color mode cannot
be printed.

●LOGO and MARKS
Images which are cut and pasted will be pixelated when magnified, or printed.
To avoid pixelated images, ensure that the data is created with a vector software.
Additional fees for data creation may be required if print data is not suitable to be used for printing.

Coarse image data

Printed image【Vector Data】Image clarity remains unchanged even when magnified.

【Raster Data】Image clarity worsens (pixels become visible) when magnified.

●PDF Data

Takachi

Images on scanned pdf cannot be used for printing.
Text, shapes etc. have to be embedded in the print file.

,IWKHWH[WKDVQRWEHHQHPEHGGHGSURSHUO\WKHIRQWPD\EHUDQGRPO\FRQYHUWHG

When converting from a DWG to PDF file, the print quality will be the same as viewing a pdf file on a PC.
Utilizing Adobe Acrobat (or Acrobat Reader) to convert the data will also yield a similar result.

&UHDWHGDV¿OOHGDUHDVEXWKDYH
ZKLWHOLQHVWKURXJKRXW

7KLVZLOOEHSULQWHGDVLVEDVHGRQUHFHLYHGSGI¿OH%OXUUHGDQGMDJJHGFRQWRXUOLQHVZKHQXVLQJDFUREDWFRQYHUVLRQVRIWZDUH

Print File-2

LASER MARKING SERVICE
Printing what used to be
impossible into a reality!

CASE BOX RACK & CUSTOM

TAKACHI ELECTRONICS ENCLOSURE CO., LTD.

LASER MARKING SERVICE
Laser marking is a process that utilizes a focused beam of light to mark the surface of an object, by altering thematerial’s properties and appearance.
It can also be performed on uneven, curved, and even inclined surfaces.

Video ava
avv a ilable

Laser Marking-1

Feature1

Print on Uneven Surface

Possible to print to the surfaces with a height difference of 3.5mm or more where inkjet and silkscreen printing are
not able to.

Laser Marking-2

Feature2

High Class Finish on Metallic Enclosures'XHWRWKHODVHUPDUNLQJWKHVXUIDFHGLUHFWO\LWJLYHVPHWDOOLFHQFORVXUHVDKLJKFODVV¿QLVKOptimal solution to achieve a high class look and distinctive image on you products.

●Printable Area and Material■330mm x 330mm (for 1 process)■Material : Aluminum, Stainless-steel, Plastic, and others.
■Print larger area than 330mm x 330mm can be done with Inkjet or Silkscreen printing.

Maximum Printable Area

H

H

D

W

500mm

750mm

750mm

D
W

330

330

Partial marking can be done on larger enclosures or panels exceeding printable area.

Laser Marking-3

●*UDGHRI/DVHUPDUNLQJÀQLVKLQJE\0DWHULDO■$OXPLQXP8Q¿QLVKHG■Good (*Light shade)

WDLQOHVV VWHHO  8Q¿QLVKHG■6WDLQOHVVVWHHO8Q¿QLVKHG
od (*Light( Light shade)■Good■Aluminum - Silver anodized■Very GoodPLQXPGLHFDVW8Q¿QLVKHG
■$OXP
■Good

■Aluminum - Black anodized or painted■Very Good

■Aluminum diecast - Silver painted■Good■Aluminum - Silver painted■Very Good

■Aluminum diecast - Black painted■Good■Aluminum - Light gray painted■Good (*Light shade)■Aluminum diecast - Metallic gray painted■Fair (*Very light shade)

Laser Marking-4

●*UDGHRI/DVHUPDUNLQJÀQLVKLQJE\0DWHULDO

uminum diecast - Light gray painted■Aluminum■Good (*Shade may vary by production batch)■Polycarbonate - Light gray■Good (*Shade may vary by production batch)

ABS/Flame resistant ABS - White■A
G d ((*Shade(*Sh d mayy varyy b
byy production
p d ti bbatch)t h))■Good■Polycarbonate - Transparent■Not Good (Laser passes through the material, marking theinternal surface))

g g
gray
y
■ ABS/Flame resistant ABS - Light■Fair (*Shade may vary by production batch)

ayy■ASA - White gray■Good (*Shade may vary by production batch)

ABS/Flame resistant ABS - Dark gray■A
■Fair (*Shade may vary by production batch)■ABS - Painted■Not Good (Low visibility)

ABS/Flame resistant ABS - Black■A■Fair (*Shade may vary by production batch)■ABS - Other color■Not Good (Low visibility)

Laser Marking-5

ENGRAVING
By having the drill-head slightly milling the surface, the engraving of fine text or complex designs isable to be performed on a variety of surfaces, be it flat, curved, and so on.
Suitable for small batch print, and/or simple lettering. Font shall be similar to VAG Rounded font type.

Paint filling

Custom-6

Digital Printed Overlay■Transparent windows
can be made.

Layers■Embossing for buttons canbe formed.

■Digital full color
SULQWHG¿OPOD\HU■/DPLQDWHG¿OPOD\HU■6XUIDFH¿QLVK■'RXEOHVLGHGWDSHOD\HU
6WDQGDUGW\SH:DWHUSURRIW\SH(Equivalent to IP67)*ORVV\W\SH:DWHUSURRI W\SH LV
equivalent to IP67
IP67
protection class.
0DWWHW\SH■/D\HUGHWDLOV/D\HU
●3URWHFWLYHOD\HU●3ULQWHG¿OPOD\HU●/DPLQDWHG¿OPOD\HUGlossy type is recommended if
transparent window is required.

Material
Thickness
3RO\SURS\OHQH 0.040mm
PET
0.198mmPET
0.016mmStandard$FU\OLF
0.17mm●'RXEOHVLGHGWDSHOD\HU
Waterproof $FU\OLF
0.15mmPaper●Paper liner

2YHUOD\Overview

Advantages
Feature 1

Punch die and print plates can be eliminated.

● Comparison of current and previous manufacturing methods

Current

Previous

Print data
creation

Inkjet printing
and laminatingprocess

Print plate creation

Cuttingdata
creation

Cutting of doublesided tape, pasting,cutting of individualpiecePrinting
andlaminatingprocess

Cutting die
manufacture

Punching of
double-sided
tape, pasting,punching ofindividual piece● Digital cutting plotter machine for sheet cutting

Previous

Current

6LJQL¿FDQWFRVWLVLQFXUUHGLQWKHSUHSDUDWLRQ

Cutting the sheet to size is made possible via our cutting plotter

and manufacture of the cutting die.

machine, thus cutting die manufacture process can be eliminated.

● By utilizing inkjet printing, huge initial cost for plate making can be reduced.

Previous

Current

Silk-screen plate for each color is required

Digital inkjet printer can eliminate the print plate creation.

for printing.

No cost difference regardless of print being single, or multi color.

2YHUOD\Feature 2

Why are the initial costs low?

● 3 reasons for low initial costs

Reason1

Reason2

Reason3

Feature 3

Cutting
process

Avoiding the cost for cutting die
manufacturing via our in-house
cutting plotter.

Printing
process

Saving the cost for print plates
via utilization of our in-housedigital inkjet printer.

Embossingprocess

Reducing the cost for theembossing die via our new die
manufacturing process.

Waterproof type

● :DWHUSURRIGRXEOHVLGHGWDSHOD\HULVDYDLODEOH
Conditions : Enclosure must beZDWHUSURRIW\SH([DPSOH:+10
10mm spacing around the edge
is required.

:DWHUSURRI W\SH LV
equivalent to IP67
IP67
protection class.

Recessed top

Flat surface

5HFHVVPDFKLQLQJFDQEHGRQHIRURYHUOD\VKHHW¿WWLQJ

Recess machining

2YHUOD\$WWDFKLQJWKHRYHUOD\VKHHW

OVERLAY SHEET EXAMPLES

IP67 HAND-HELD ENCLOSURE
WH SERIESPLASTIC ENCLOSURE with SILICONE PROTECTORTWS SERIES

HAND-HELD CASE with SHOCK-PROOF SILICONE COVER
LCT SERIES

IP67 NETWORK PLASTIC BOX

PORTABLE PLASTIC CASEWP SERIESPS SERIES

2YHUOD\OVERLAY SHEET EXAMPLESALUMINIUM PANEL CASE with CORNER GUARDEXP SERIES

IP67 ALUMINIUM ENCLOSURE with SILICONE PROTECTOR

HIGH-END DESIGN ALUMINIUM CASEAWP SERIESHD SERIES

IP67 FLANGED ALUMINIUM ENCLOSURE
AW SERIESWATERPROOF PORTABLE CASE
NANO SERIESDESKTOP ENCLOSURE with STAND HANDLE
MSN SERIES

2YHUOD\ACRYLIC DISPLAY WINDOW MOUNTING
Acrylic display window mounting service is possible, but requires milling to be performed on the enclosure.
Transparent and Gray Smoke acrylic types are available. *Notes : Ask for other colors.

●3 Different Mounting FinishesA●Standard installation.
●Suitable for enclosures withmaterial thickness from 1.0mm to
2.0mm●&RVWHIILFLHQWB

C●Flat finish can be achieved on
both sides regardless of the panel
thickness of the enclosure●Suitable for enclosures withhigher material thickness.

Acrylic Face Mounting-1●A flushed recessed display design
can be achieved with sloped
edges.
●Suitable the enclosures withhigher material thickness.

CUSTOM ANODIZATION
Anodization is an electrochemical process that converts the aluminium surface into a
GHFRUDWLYHGXUDEOHFRUURVLRQUHVLVWDQWDQRGLFR[LGH¿QLVKWe can process custom color anodization such as blue, green, red, purple and so on.

■Color Anodization
After anodization processing, a color solvent isintroduced into micropores on the surface of theanodized aluminum.
Once the sealing treatment is performed, it leaves adurable color on the surface of the aluminium, which
when compared with plating, the advantage is that thecolor will not be easily worn off.
*Shades of color can be vary by processing lot.

■Clear Alodine Finish
Clear chromate conversion coating on aluminum.
Conductivity can be achieved.

*Anodization / Clear Alodine Finish cannot be done on aluminium diecast parts.

CUSTOM HAIRLINE FINISH$HVWKHWLFDOO\EUXVKHG¿QLVKRQDOXPLQLXPRUVWDLQOHVVVWHHO0DNLQJVPDOOVFUDWFKHVRU¿QJHUSULQWFDXVHGE\GDLO\XVHOHVVQRWLFHDEOH
Emphasizing metallic feel of the material and used for high class products.

Anodize Paint-1

CUSTOM PAINTING■Suitable for Painting
Any plastic and metal enclosures/cases.

■&RORU6SHFLÀFDWLRQSpecify color number in Pantone, RAL or
Munsell Color System.
*for RAL and Munsell, a similar color tone will bechosen.

●One Tone Painting●Powder Coating●Paint on Plastic

Tiny aluminum particles in the paintprovides an even texture on the surface,giving it the look of a high class product.

Powder paint material adheres using static
electricity. Environmentally safe painting
method without solvent use.

Optimal solution for covering molding
PDUNV ZHOGÀRZPDUN RUWRKDYH
improved color visibility.

●Metallic Painting●Conductive Coating

Paint with metallic gloss.
Powder aluminum or other metals arepresent in the resin.
3URYLGHVDJORVV\¿QLVKDQGDKLJKHUFODVVlook.

Recommended if conductivity is required.
$VSHFLDOUHVLQFRQWDLQLQJQLFNHO¿OOHURU
powder copper for conductivity is
contained in it.

●Weather ResistantCoating specially blended
resin based on urethane
for weather resistantpurposes.
Maintaining the gloss ofthe products and reducing
color fade and degradation.

BeforeABS Plastic
1 yearExposure

Anodize Paint-2

After with coating

After without coating

New self-clinching standoffs available!
Introducing the self-clinching standoffs that can be
attached onto 0.8mm thick stainless steel enclosures!

With the newly introduced self-clinching standoffs,
it is now possible for standoffs to be installed onto
0.8mm thick custom sized MBS and TCS series
enclosures as well!

CASE BOX RACK & CUSTOM

TAKACHI ELECTRONICS ENCLOSURE CO., LTD.

Clinching Fastener

Self-clinching Standoff / Stud / Nut
Easy attaching of self-clinching fasteners into simple through-holes.

Need standoffs for
mounting PCB/
Components inmetallic enclosures.
Using threaded standoffs.

Self-clinching standoffs reduces assembly processes.

A screw fastened with a nut and used as a stud.

6HOIFOLQFKLQJVWXGPDNHVIRUDÀDWDQGEHDXWLIXO¿QLVKUsing burred holes.

Self-clinching nuts provide tougher thread holes.

Need studs in/on
aluminium
enclosures.

Need tough threadhole(s) on 1.0mm
thick aluminium.

●A wide variety of self-clinching fasteners are available for selection.

ST・STS series

SB・SBS series

Self-clinching Standoffs(Through-hole type)Self-clinching Standoffs(Blind type)

NM・NS series

NR series

Self-clinching nuts
(Round type)Self-clinching nuts
(Hex type)CS series

BN series

Self-clinching studs

Self-clinching nuts
(Blind type)

Clinching-1

●See "Thread and length size chart" on page clinching-3 to clinching-6.
Kindly specify and put the relevant "Part #" in your drawings.
4-M3 Nut (NR-M3-2)

Example4-M3 Standoff (ST-M3-8)

ExampleEXAMPLE

ST・STS Through-hole type

SB・SBS Blind type

Clinching-2

Thread and length size chart

ST・STS series

Standoffs (Through-hole type)For length (L) up to 12mm, it will be fully threaded.
For length (L) 13mm or longer, threading is only up to 10mm.

Drawing

D

B

L

Material : Steel / Trivalent zinc plated
Stainless steel / Passivated
Stainless steel models are BTO (built-to-order) .

Part #(Steel)Part #(Stainless steel)for use with panel
thickness t=1.0mm+

Part #(Stainless steel)for use with panel
thickness t=0.8mm

New sizes.

Threadcode

All dimensions are in mm

Thread
pitch

D
-0.08

B
+/-0.2L+/-0.1

ST-M2-8
0.4

4.18

5.2
10

ST-M2-12

12

ST-M2.5-6

6

ST-M2.5-8

1.0

4.2

6.0

1.0

4.2

6.0

0.8-1.0

6.2

7.0

1.0

7.2

8.0

1.0

7.2

8.0

8
M2.5

0.45

4.18

5.2

ST-M2.5-10

10

ST-M2.5-12

12
3

STS-M3-3

ST-M3-4

STS-M3-4

4

ST-M3-5

STS-M3-5

5

ST-M3-6

STS-M3-6

ST-M3-7

STS-M3-7

ST-M3-8

STS-M3-8

ST-M3-9

STS-M3-9

ST-M3-10

STS-M3-10

ST-M3-11

STS-M3-11

ST-M3-12

STS-M3-12

STS-M3-6-0.8

67

STS-M3-8-0.8

8STS-M3-10-0.8

10

9

M3

0.5

6.18

7.2

STS-M3-12-0.8

11
12

ST-M3-13

13

ST-M3-14

14

ST-M3-15

15

ST-M3-16

16

ST-M3-17

17

ST-M3-18

18

ST-M3-20

20
STS-M4-6

6

ST-M4-8

STS-M4-88

ST-M4-9

STS-M4-9

ST-M4-7

7

9
M4

ST-M4-10*Minimumdistance

8
M2

ST-M2-10

ST-M4-6

Hole size+0.08 / -0

6

ST-M2-6

ST-M3-3

Minimum
sheet
thickness

0.7

7.18

8.2

STS-M4-10

10

ST-M4-12

12

ST-M4-14

14

ST-M4-16

16

ST-M5-6

6

ST-M5-8

8
M5

0.8

7.18

8.2

ST-M5-10

10

ST-M5-12

12*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

Clinching-3

Thread and length size chart

SB・SBS series

Standoffs (Blind type)Drawing
D

B

L

S

Material : Steel / Trivalent zinc plated
Stainless steel / PassivatedAll dimensions are in mm
Part #(Steel)Part #(Stainless steel)Threadcode

Thread
pitch

D
-0.08

B
+/-0.2L+/-0.1Minimum
S

6

3

8

4

SB-M2-10

104

SB-M2-12125

SB-M2.5-6

6

3

8

4

SB-M2.5-10

104

SB-M2.5-12125

SB-M2-6
SB-M2-8
M2

0.4

4.18

5.2

SB-M2.5-8
M2.5

0.45

4.18

5.2

SB-M3-6

SBS-M3-6

63

SB-M3-7

SBS-M3-7

73

SB-M3-8

SBS-M3-8

84

SB-M3-9

SBS-M3-9

94

SB-M3-10

SBS-M3-10

10

4

11

4

12

5

13

5

14

6.5

15

6.5

16

6.5

SB-M3-17

17

6.5

SB-M3-18

18

9.5

SB-M3-20

20

9.5

6

3

7

3

8

4

9

4

10

4

SB-M4-12125

SB-M4-14

14

6.5

SB-M4-16

16

6.5

SB-M5-8

8

4

10

4

12

5

SB-M3-11
SB-M3-12

SBS-M3-12
M3

0.5

6.18

7.2

SB-M3-13
SB-M3-14

SBS-M3-14

SB-M3-15
SB-M3-16

SB-M4-6

SBS-M3-16

SBS-M4-6

SB-M4-7
SB-M4-8

SBS-M4-8

SB-M4-9
M4
SB-M4-10

SB-M5-10

0.7

7.18

8.2

SBS-M4-10

M5

0.8

7.18

8.2

SB-M5-12

Min.
sheet
thickness

Hole size+0.08 / -0

*Minimumdistance

1.0

4.2

6.0

1.0

4.2

6.0

1.0

6.2

7.0

1.0

7.2

8.0

1.0

7.2

8.0

*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

Clinching-4

Thread and length size chart

NM・NS series

Nuts (Round through-hole type)Drawing

D

Material : Steel / Trivalent zinc plated
Stainless steel / PassivatedB

H

All dimensions are in mm
Part #(Steel)Part #(Stainless steel)NM-M2-1

Threadcode

Threadpitch

MaximumDB+/-0.2H+/-0.1Min.
sheet
thickness

M2

0.4

4.22

6.3

1.5

1.0

Ｍ 2.5

0.45

4.22

6.3

1.5

NM-M2.5-1

NS-M3-1

4.8

4.25

4.8

4.25

4.8

5.4

6.9

6.4

7.1

1.0
0.5

4.22

6.3

1.5

NM-M3-2

1.4
NS-M4-1

1.0
M4

0.7

5.38

7.9

2.0

NM-M4-2
NM-M5-1

4.25

1.4

M3

NM-M4-1*Minimumdistance

1.0

NM-M2.5-2
NM-M3-1

Hole size+0.08 / -0

1.4
NS-M5-1

1.0
M5

0.8

6.38

8.7

2.0

NM-M5-2

1.4*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

NR series

Nuts (Hex through-hole type)DrawingD

H

B

Material : Steel / Trivalent zinc plated

All dimensions are in mm
Threadcode

Threadpitch

Maximum
D

B
-0.2

H
+/-0.1Min.
sheet
thickness

NR-M2-1

M2

0.4

4.45

5.5

2.0

1.0

4.5

4.5

NR-M2.5-1

Ｍ 2.5

0.45

4.45

5.5

2.0

1.0

4.5

4.5

M3

0.5

4.45

5.5

2.0

4.5

4.5

5.5

5.5

6.5

6.5

Part #

NR-M3-1

Hole size+0.08 / -0

*Minimumdistance

1.0

NR-M3-2

1.4

NR-M4-1

1.0
M4

0.7

5.45

7.0

2.2

NR-M4-2

1.4

NR-M5-1

1.0
M5

0.8

6.45

8.0

NR-M5-2

3.0
1.4*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

Clinching-5

Thread and length size chart

CS series

Studs (Flush-head type)Drawing

D
H

L

Material : Steel / Trivalent zinc plated

All dimensions are in mm
Threadcode

Part #

Threadpitch

D+/-0.4

MaximumH

L+/-0.4

CS-M3-8Min.
sheet
thickness

Hole size+0.08 / -0

*Minimumdistance

t1.0

3.0

5.6

t1.0

4.0

7.2

8

CS-M3-10

10
M3

0.5

4.6

2.1

CS-M3-12

12

CS-M3-15

15

CS-M4-8

8

CS-M4-10

10
M4

0.7

5.9

2.4

CS-M4-12

12

CS-M4-15

15*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

BN series

A specialized pressmachine forclinching is utilized
to ensure that thestandoffs / studs /nuts are securely
attached.

Nuts (Blind type)Drawing
H
L

D

B

A
S

Material : Steel / Trivalent zinc plated

All dimensions are in mm
Part #

Threadcode

Threadpitch

MaximumD

MaximumA

B+/-0.25

MinimumS

H+/-0.25

BN-M3-1Min.
sheet
thickness

Hole size+0.08 / -0

*Minimumdistance

4.25

4.8

5.4

6.9

1.0
M3

0.5

4.22

3.8

6.35

5.3

9.6

BN-M3-2

1.4

BN-M4-1

1.0
M4

0.7

5.38

5.2

7.95

BN-M4-2

6.8

11.2
1.4

*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

Clinching-6

Clinching fastenerConcealed-head Self-clinching Standoffs (Non-through-hole type)Installed into recessed pockets so that one side of the panel remains unmarred.
Standoffs can be mounted onto 1.5mm or thicker material without requiring a through-hole
to be milled.
Concealed-head standoffs/studs ensure that the IP rating (if the enclosure is a waterproof
series) is maintained.

●Mounting Mark Visibility

Example : Clinching M4 standoff on
1.5mm thick material.

取付跡
板厚

Concealed-head standoffs/studs give an

M3

M4

1.5㎜

△

×

2.0㎜

◎

◯

aesthetically better finish on the enclosure.
A recess cut is made on the internal side, and

2.5㎜

◎

◎

3.0㎜〜

◎

◎

the standoffs are press-inserted in.

Mounting is possible on 1.5mm thick material.
Mounting mark would be almost invisible on 2.5mm or
thicker material.
◎ Almost invisible◯ Barely visible△ Somewhat visible
× Very visible

All dimensions are in mm

MK series

Concealed-head Clinching Standoffs
Drawing

D

B

Part #

L3

MK-M3-4

4

MK-M3-5

5

MK-M3-6

6

MK-M3-8

L

Material : Steel / Nickel plated

Min.
Hole sizeL
sheet+0.08 / -0+/-0.1
thickness

MK-M3-3

MK-M3-7

H

B
Thread Thread Maximum
code pitchD+/-0.1

H
+0
-0.1

Ｍ3

0.5

4.45

6.0

0.95

7
8

MK-M3-99MK-M3-10

10

MK-M3-11

11

MK-M3-12

12

MK-M4-3

3

MK-M4-4

4

MK-M4-5

5

MK-M4-6
MK-M4-7*Minimumdistance

1.5

4.5

4.5

1.5

5.5

5.5

6
Ｍ4

0.7

5.45

8.0

0.95

7

MK-M4-88MK-M4-10

10

MK-M4-12

12

MK-M4-14

14*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
Only available together with installation services. Not available separately.

Clinching-7

Aluminium stud welding

Welded Fasteners
Welded fasteners on aluminium objects.
Standoffs and studs with little surface weld marks can be achieved.
Back

Front

Weld marks may be more visible on plates thinner than 2.0mm.
All dimensions are in mm

Studs

Part #

aThreadcode

Threadpitch

L+/-0.2a

AMS-M3-8

8

AMS-M3-10

10

M3AMS-M3-120.5

0.8 ± 0.1

*Minimumdistance

7.0

12

AMS-M3-15

15

L

AMS-M4-8

8

Material : Aluminium

AMS-M4-10

10

M4AMS-M4-120.7

0.8 ± 0.1

7.0

12

AMS-M4-15

15*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.
All dimensions are in mmb

Threadpitch

L+/-0.2Available screw
lengthAFS-M3-5

5

2.0

AFS-M3-6

6

2.5

7

3.5

8

4.5

Part #

Standoﬀs

Threadcode

AFS-M3-7

M3

0.5

b

6

AFS-M3-8

L
Material : Aluminium

AFS-M3-9

9

5.5

AFS-M4-8

8

3.5

10

5.5

12

7.5

AFS-M4-10

M4

AFS-M4-12

0.7

8*Minimumdistance

7.0

7.0*Minimum distance = Minimum distance from hole center to edge. Installation requirements vary.

Welding

ExampleStainless steel and steel weld fasteners are also available. Please inquire for more details.

Clinching-8

Only available together with installation services. Not available separately.

Insert Nuts and Heliserts (for plastic)

Inserts for plastic

Simple and easy way for stable fastening.
Simply insert the nuts into the bosses, and it will be refastenable.

LINE-UP
Press-in inserts

Threaded inserts

0DWHULDO%UDVV8Q¿QLVKHG
Part #

Size

Material : Brass / Nickel platedHole size inbossesLength(mm)

Part #

Size

Heliserts

0DWHULDO6WDLQOHVVVWHHO8Q¿QLVKHG

Hole size inbossesLength(mm)

Part #

Size

M2×0.4P

Hole size inbossesLength(mm)

SP-M3

M3×0.5P

8 〜 105.3

IRB-2603S M2.6×0.45P

5.5 〜 6

3.0

2TNM-M2

4〜5

2.0

SP-M4

M4×0.7P

9.5 〜 12

7.4

IRB-304S

M3×0.5P

5.5 〜 6

4.0

2TMN-M2.6 M2.6×0.45P

4.8 〜 6

2.6

SP-M5

M5×0.8P

12 〜 14

8.3

IRB-404S

M4×0.7P

6 〜 10

4.0

2TMN-M3

4.8 〜 63.0

M3×0.5P●Comparison chart
MethodPress-in inserts

Threaded inserts

Heliserts

Strength

○

◎

◎

Cost

◎

▲

▲

Boss size

▲

○

◎

Point

◎：Excellent ○：Good ▲：Average

EXAMPLE
Press-in inserts

Threaded inserts

Clinching-9

Heliserts

CNC Foam Milling
Customize based on
how you want it to be!

CNC foam cutting machine enables
quick and cost-effective hole milling service.

APPLICATION EXAMPLE

SP-Custom-1

For mass production, cost-effective
mold press cutting is also available.

CNC Machining ・ Printing Service for Case
CNC Machining■ CNC machining for your switch, connector, display and so on is possible from just 1 piece.

Printing Service■ Digital inkjet printing, silkscreen printing and nameplate sticker printing is possible from just 1 piece.

Inkjet printing
Low printing cost for small quantities.
●Data adjustment fees may be charged again if significant
changes are required on your repeat order.

● If the data in recommended format is provided

Data adjustment
fees● Data or images other than recommended formats

Data creation fees +Data adjustment fees

Silk-screen initial tooling
Low printing cost for large quantity single color print.
Silk-screen initial tooling
Plate making

Silk-screen making●Recommended data formats
PDF(.pdf -100%)

Vector file
(.ai)

EPS
(.eps)

Initial cost can be reduced with the recommended formats.

Able to Inkjet print on rigid
urethane foam.

APPLICATION EXAMPLE

SP-Custom-2

Low initialcost
No plate
processingfee