INSPIRED BY EFFICIENCYCATALOGCONVEYOR MODULES

PRODUCT LOCATOR

Task
Transporting/storing

Task
Sorting and distributing

Properties of thegoods

Goods with stable, flatbottom and a lengthof min. 180 mm,
e.g. cardboard boxes, containers

All types of goods,
e.g. cardboard boxes,
containers, shrink-wrapped materials,
unpackaged products

Horizontal transport

Horizontal transport
Rising/falling gradient possible

Roller conveyors

Belt conveyors

Key products© 12 | 2021 Interroll

Symbols

Contents

24V

Voltage 24 V

48V

Voltage 48 V

400V

Voltage 400 V
Suitable for deep freeze and chill area

The Interroll Group

4

Interroll Platform for Conveyor Modules

6

Product overview

10

Roller conveyors

14

Belt conveyors

48

Key products

78

Accessories

104

Application notes

116

Index

128

www.interroll.com© 12 | 2021 Interroll

3

THE INTERROLL GROUP

The Interroll Group is a globally leading The solutions for our customers' daily
supplier of high-quality key products and logistical challenges are based on Interroll
services for internal logistics. The
key products that are built on a worldwide
company, which is listed on the stock
common platform.
exchange and has its headquarters in
Switzerland, employs some 2300 people(in 2020) in 34 companies (in 2020) aroundthe globe.

Conveyor Rollers

Drives and Controls

Interroll is the worldwide leading provider of conveyor rollers that can befound in a multitude of applications in internal logistics. For the roller
production, we merge quality, flexibility and speed. More than 13 million
rollers in 60,000 variants leave our plants worldwide every year. Our
production is always order-driven, even for the smallest order quantities and,
if desired, even with a delivery time of 24 hours. Proven.

Interroll is a leading manufacturer in the segment of DC motor rollers anddrum motors.
Interroll RollerDrive and their controls are used in automated conveyor
technology. Energy-efficient DC drives are installed in decentralized
conveyor systems and, as a result, optimize energy demand and material
handling. The bus interface enables integrating the zero pressure
accumulation conveyor technology into Industry 4.0 systems.
Interroll Drum Motors are designed for use in belt conveyors and conveyor
systems. These robust, high-quality belt drives enable the construction ofmaintenance-free, energy-efficient conveyor belt systems for the majority ofindustrial applications as well as for food processing, baggage handling andsupermarket checkouts.

4© 12 | 2021 Interroll

THE INTERROLL GROUP

HoldingGlobal Competence Centers

Sales, Production & Service

Regional Competence Centers

Conveyors & Sorters

Pallet & Carton Flow

The Modular Conveyor Platform (MCP) from Interroll offers highest flexibility:
a broad spectrum of modules, consisting of roller conveyors, belt conveyors
as well as key products such as transfer, high-performance diverts or spirallifts, covers all requirements of the material handling.
The Interroll Crossbelt Sorters were developed with an eye on precision forfast and precise sorting of goods of all types from 50 g to 35 kg. Morethan 400 Interroll sorters are used every day by the largest CEP players
and E-commerce enterprises worldwide.
The brand-new modular pallet conveyor platform (MPP) offers roller andchain conveyors as well as special conveyors such as transfers and turntables
to create a fully integrated, robust, space-saving and energy-saving solution
for high throughput handling of pallets.

Interroll Pallet Flow and Carton Flow are the first choice when it comes torapid turnarounds and optimizing the storage and commissioning process.
Thanks to its efficiency and robustness, Pallet Flow ensures long-term
availability and more flexibility for peaks in orders. The compact design
reduces space requirements by up to 50 percent compared to conventional
solutions. The integrated TimePlus Separator as well as the Magnetic Speed
Controller increase the safety of the work environment and significantly
reduce the risk of damages to goods.
The Interroll Carton Flow solutions are efficient as well as ergonomic,
and were developed to improve the commissioning output.

© 12 | 2021 Interroll

5

INTERROLL PLATFORM FOR CONVEYOR MODULES

The platform was developed by using an holistic approach todesigning each process level – whether the ordering process, theplanning of the conveyor system or its installation – as efficiently
as possible. The modules themselves set a high standard forreliable and solid technical performance. This platform wasdesigned for flexibility, modularity, attractive industrial design,
simple handling during assembly and expansions.
Standardized modules
With the new modules in three standard widths, all common
conveying goods can be transported reliably. This keeps theexpenses for combining different modules into a conveyor
solution low and reduces the customer's stocking of spare parts
to a minimum.
Efficient drive solutions
Customer needs, conditions on site, and type of conveying goods
define the requirements for a system. The Interroll conveyor
modules can be designed for the most efficient solution for eachtask. Zero pressure accumulation conveying can be implemented
with proven 24/48-V RollerDrive. For higher performance,
efficient 24/48-V drives that enable efficient and future-proof
zero pressure accumulation conveying are used together withroller conveyors with 400/460 V flat belt drives. Pneumatics,
which creates high operating costs, is completely omitted here.

Flexible and modular concept
Refined technical details and solutions offer lots of room for theflexibility of our customers. If changes to or expansions of thesystem should be necessary, the planning is simple. Thanks to themodular concept, the individual modules are perfectly matchedand can be easily combined with each other.
Simplest layout creation
The Interroll Layouter gives you a menu-driven tool that provides
professional support in planning a conveyor system. Operating
the software is very intuitive and makes it possible to compile anextensive 3D layout in DWG format from all Interroll conveyor
modules.
The new platform offers a wide selection of modules and key
elements so that the material flow can be planned efficiently.
Everything from a single source and with expert consultation.
Application in deep freeze and chill area
The deep freeze logistics with up to −30 °C poses special
challenges for material flow solutions. The 24/48-V roller
conveyors and diverters enable an efficient zero pressure
accumulation operation, even under these ambient conditions.
Not only does this increase the work productivity, but it also
facilitates installation and maintenance.

6© 12 | 2021 Interroll

INTERROLL PLATFORM FOR CONVEYOR MODULES

Belt Conveyor
Merge 24/48 V
Roller Conveyor Straight 24/48 V

Roller Conveyor Curve 24/48 V

Roller Conveyor Straight 460 V
SupportMerge 460 V
Transfer 24/48 V
HPD
Roller Conveyor Curve 460 V

Belt conveyors are also being used for the chill area, which isusually between 0 °C and +5 °C. Hence, it is possible to use acontinual material flow solution at different ambient temperaturesin a modular and flexible way.
Quick installation
Largely pre-assembled modules accelerate the installation on site.
Independently adjustable side guides, infinitely adjustablesupports, integrated electrical conduits and an universally
applicable master gauge for holes to attach add-on components
are only a few of the details that reduce the installation effort.
Reliable operation
The robust and extensively tested design of the new modules
reduces the maintenance effort and ensures the reliable
operation of a conveyor system.

© 12 | 2021 Interroll

·
·
·
·
·
·
·

Flexible and modular concept
Energy-efficient 24/48-V conveyor technology
High throughput
Quick and easy installation
Extremely quiet operation
Easy maintenance
Straightforward planning

Roller conveyors, see page 14
Belt conveyors, see page 48
Key products, see page 78
Accessories, see page 104
Application notes, see page 1167

INTERROLL PLATFORM FOR CONVEYOR MODULES
Performance in detail

Energy-efficient 24/48-V conveyor
technology

The most efficient solution is selected
for each conveyor task.
• Zero pressure accumulation
conveying with 24/48-V drives• Variant with 400/460 V main drivefor high-performance applications• Belt conveyor with Interroll Drum
Motors• No pneumatics required

Ergonomics

8

High throughput

Powerful conveyor technology.
• Transport speed up to 2.5 m/s(400 fpm)• Distribution output up to 3600 units/
h possible• Diverting without interrupting thematerial flow

Control

Scalability

Simple planning, implementation andexpansion of conveyor systems.
• Modular concept• Standard interfaces• Quick and easy installation

Continuous side profile design

Well thought-out solutions forconvenient and safe work.

Future-oriented 24/48-V control
concept for every need.

A side profile for all modules forflexible routing.

• Quiet operation (< 60 dBA without
conveyor belt)• Safety due to 24/48-V technology• Minimized tool demand for the entire
platform• Open interfaces with high-speed
fieldbus• Internal logic for reduced control
effort• High-quality powder-coated steel
profile• A multitude of fastening options on
the profile• Can be used as an electrical conduit© 12 | 2021 Interroll

Crossbar

Plastic clip for roller fixing

Rigid connection of side profiles, which
also serves as an electrical conduit.

Simple and quick roller assembly andmaintenance.

• As an electrical conduit, usable forup to ten cables• Sealable against dirt andcontamination• Assembly and disassembly of rollers
from the top• Multi-use clip
• Simple subsequent adjustment of theroller pitch

Assembly from the top

Assembly and maintenance of all
modules with little effort.
• Maintenance of roller and belt
conveyors from the top• Easily accessible components andconnections• Tool-free roller assembly with roller
clips© 12 | 2021 Interroll

Universal supports and sensor
holders

For quick, flexible installation and exact
positioning of side guides, sensors andreflectors for efficient material flow.
• Fixed and flexible universal supports• Reliable installation and protection of
sensors using sensor holders• Switching state always visible• Fast repositioning

Application in deep freeze area

Interroll conveyor modules enable themodular and flexible use of a continualmaterial handling solution at different
ambient temperatures.
• Use of 24/48-V roller conveyors anddiverters in the deep freeze area of
up to −30 °C• Additional use of belt conveyors in
the chill area from 0 to +5 °C

Flexible side guides

Flexible and safe guidance of products.
• Simple conversion to otherconveying good dimensions• Flexible forming• Continuous height adjustment

9PRODUCT OVERVIEW

Roller conveyor
Non-powered

24/48-V drive

400-V drive

RM 8110 | page 14

RM 8310 | page 22

RM 8210 | page 38

RM 8120 | page 16

RM 8320 | page 26

RM 8220 | page 42

RM 8330 | page 30

RM 8230 | page 44

RM 8340 | page 34

RM 8240 | page 46

Straight

Curve

Merge

Alignment conveyor

Ball table

RM 8130 | page 18

RM 8140 | page 20

10© 12 | 2021 Interroll

PRODUCT OVERVIEW

Belt conveyors
24/48-V drive

400-V drive

BM 8350 | page 48

BM 8410/8420 | page 52

Straight

BM 8411/8421 | page 54

BM 8432/8442 | page 56

BM 8433/8443 | page 60

BM 8434/8444 | page 64

BC 4727 | page 68

BC 1200 | page 70

BM 8455 | page 72

BM 4430/4445 | page 74

Curve

BM 8360 | page 50

Merge© 12 | 2021 Interroll

11

PRODUCT OVERVIEW

Key products

12

RM 8711/8712 | page 78

RM 8731 | page 80

RM 8830 | page 82

RM 6006 | page 84

RM 6008 | page 86

Spiral Lift | page 88

RM 8811 | page 92

RM 8812 | page 94

MultiControl AI | page 96

MultiControl BI | page 100© 12 | 2021 Interroll

PRODUCT OVERVIEW

Accessories

RM 8841 | page 104© 12 | 2021 Interroll

HP5424 | page 106

HP5448 | page 110

Sensor kit | page 113

Reflector kit | page 113

Universal support, fixed |page 113

Universal support, flexible |page 113

Side guide | page 114

Side guide holder | page 114

Side guide connector | page 114

End cap for side guide profile |page 114

End cap for side profile |page 115

Magnetic Speed Controller 50 |page 115

13

ROLLER CONVEYORS
RM 8110Straight
Not powered

24V

Product description

48V

The non-powered straight roller conveyor transports conveying goods either manuallyor via gravity down a slope and is used as an assembly and picking line.
The magnetic speed controller MSC 50 can be installed for controlled speed
regulation. These gearless, mechanical eddy current brakes reliably decelerate
conveying goods from 0.5 kg up to 35 kg, and increase functionality and safety in theworkplace. For more information, please contact your Interroll contact person.

400V

Scope of delivery· Please order the magnetic speed controller MSC 50 separately· The module is fully assembled· Please order supports and end caps separately

14© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8110Straight
Not powered

Roller conveyors

Technical data
General technical data
Max. load capacity

100 kg/m (standard)

Incline/decline

Suitable for declines, but will have to be tested for the respective material weight

Ambient temperature–5 °C to +40 °C normal range–30 to 0 °C deep freeze area

Roller typeInterroll Series 1100 and Interroll Series 1700

Roller diameter

50 mm

Roller material

Zinc-plated steel, PVC

Belt conveyors

RollerDimensions
ML
P
TW
HSG
115

120

BF

LW

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module lengthMax. 4320 mm

TW

Module width

BF + 80 mm

P

Roller pitch

60/90/120/150 mm

HSG

Side guide height

35 − 65 mm

Accessories

BF

Key products40© 12 | 2021 Interroll

15

ROLLER CONVEYORS
RM 8120Curve
Not powered

24V

Product description

48V

The non-powered roller conveyor curve changes the transport direction of materials.
Material is manually pushed around the curve. The alignment of the material ismaintained within the side frames by tapered rollers.

400V

Scope of delivery· The module is fully assembled· Please order supports and end caps separately

16© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8120Curve
Not powered

Roller conveyors

Technical data
General technical data
Max. load capacity

100 kg/m (standard)

Incline/decline

Not suitable

Ambient temperature

0 to +40 °C normal range–30 to 0 °C deep freeze area

RollerInterroll Series 1700KXO

Roller diameter

50 mm

Roller material

Steel 1.5 mm, with gray tapered polypropylene sleeves

Max. number of rollers per zone

6 for 30°, 9 for 45°, 12 for 60°, 18 for 90°

Belt conveyors

Roller type

LW

Dimensions

115

120

HSG

P

LW

r 825

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)aBracket30°/45°/60°/90°

TW

Module width

BF + 80 mm

Pi

Roller pitch, inside~72 mmP

Roller pitch, outside~(0.087 x BF) + Pi mm

HSG

Side guide height

35 − 65 mm© 12 | 2021 Interroll

Accessories

40

1/2 Pi

1/2 P

a

Pi

Key products

BF

17

ROLLER CONVEYORS
RM 8130
Ball table
Not powered

24V

Product description

48V

The ball table transports materials with a solid bottom in any direction using very little
force. It is especially suitable for workstation & inspection areas. So that a ball table
can be combined with other conveyors, it is installed in a standard side profile.

400V

Scope of delivery· The module is fully assembled· Please order supports and end caps separately

18© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8130
Ball table
Not powered

Roller conveyors

Technical data
General technical data
Max. load capacity

100 kg/m

Incline/decline

Not suitable

Ambient temperature–5 to +40 °C

Ball
Ball typeInterroll Series 5500

Ball diameter

25.4 mm

Belt conveyors

Dimensions
ML
62.5

60.0

TW

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module lengthMax. 2160 mm

TW

Module width

BF + 80 mm

P

Pitch

60 mm

HSG

Side guide height

35 − 65 mm

Accessories

BF

BF

Key products

40

120

115

HSG

LW

TW

LW

© 12 | 2021 Interroll

19

ROLLER CONVEYORS
RM 8140
Omni-wheel table
Not powered

24V

Product description

48V

The omni wheel table with multi-directional wheels is particularly well suited forworkstation and inspection areas and for materials with soft bottoms that can be
moved in all directions with very little force.

400V

Scope of delivery· The module is fully assembled· Please order supports and end caps separately

20© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8140
Omni-wheel table
Not powered

Roller conveyors

Technical data
General technical data
Max. load capacity

60 kg/m

Incline/decline

Not suitable

Ambient temperature–5 to +40 °C

RollerInterroll Series 2800

Roller diameter

48 mmRoller material

Polyamide, polypropylene housing

Belt conveyors

Roller type

Dimensions
ML

62.5

62.5

TW

40

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module lengthMax. 2160 mm

TW

Module width

BF + 80 mm

P

Pitch

62.5 mm

HSG

Side guide height

35 − 65 mm

BF

Accessories

BF

Key products

HSG

115

120

LW

TW

LW

© 12 | 2021 Interroll

21

ROLLER CONVEYORS
RM 8310Straight
Powered

24V

Product description

48V

The DC roller conveyor enables zero pressure accumulation transport of goods withthe help of a control system. Each zone is driven by a RollerDrive that is connected toa fixed number of idlers via PolyVee belts.

400V

Scope of delivery
·
·
·
·

22

Supply incl. 1 sensor per conveyor/zone
Supply incl. bus (communication) cable
Module is completely assembled and prewired
Please order supports and end caps separately© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8310Straight
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/zone

Conveyor speed*

0.1 to 1.0 m/s (up to 50 kg)
1.01 to 1.39 m/s (at 35 kg, 48 V, 50 W, BI, max. 10 starts/stops per minute and minimum conveying good
length of 450 mm)

Max. electrical power per zone

50 W

Incline/decline

Max. 4° (standard)

Ambient temperature

0 to +40 °C normal range–30 to 0 °C deep freeze area

Roller typeInterroll Series 3500

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Max. number of rollers per zone

18

Belt conveyors

RollerRated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Drive medium

PolyVee belts

Torque transmission

Roller-to-Roller

ControlMultiControl

Key products

Drive

Accessories*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

23

ROLLER CONVEYORS
RM 8310Straight
PoweredDimensions

48V

D.O.T.

400V

ML
ZL

P
TW

115

120

TW

LW

LW

HSG

24V

40
BF

BF

Rated width

420, 620, 840 mm (others on request)

LW

Lane width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

ZL x number of zones, max. 4320 mm

ZL

Zone length

Number of rollers x P

TW

Module width

BF + 80 mm

P

Roller pitch

60/90/120/150 mm

HSG

Side guide height

35 – 65 mm

24© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ROLLER CONVEYORS
RM 8310Straight
Powered© 12 | 2021 Interroll

25

ROLLER CONVEYORS
RM 8320
Curve
PoweredProduct description

24V

The DC roller conveyor curves change the direction of transport of conveying goods.
The tapered rollers retain the alignment of the conveying goods between the side
frames. A control system enables zero pressure accumulation transport. Each zone isdriven by a DC RollerDrive that is connected to a fixed number of idlers via roundbelts.

48V

400V

Scope of delivery
·
·
·
·
·

26

Supply incl. 1 sensor per conveyor/zone
Supply incl. bus (communication) cable
Supply without bus (communication) cable
Module is completely assembled and prewired
Please order supports and end caps separately© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8320
Curve
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/zone

Conveyor speed*

0.1 to 1.0 m/s (up to 50 kg)
1.01 to 1.39 m/s (at 35 kg, 48 V, 50 W, BI, max. 10 starts/stops per minute and minimum conveying good
length of 450 mm)

Max. electrical power per zone

50 W

Incline/decline

Not suitable

Ambient temperature

0 to +40 °C normal range–30 to 0 °C deep freeze area

Roller typeInterroll Series 1700KXO

Roller diameter

50 mm

Roller material

Steel 1.5 mm, with gray tapered polypropylene sleeves

Max. number of rollers per zone

6 for 30°, 9 for 45°, 12 for 60°, 18 for 90°

Belt conveyors

RollerRated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Drive medium

Round belt in normal range
PolyVee belts in deep freeze area

Torque transmission

Roller-to-Roller

ControlMultiControl

Key products

Drive

Accessories*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

27

ROLLER CONVEYORS
RM 8320
Curve
Powered

24V

Dimensions

48V

LW

400V

115

120

HSG

P

LW

40

1/2 Pi

1/2 P

a

Pi

BF

r

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)r

Inside radius

825 mm in normal range
791 mm in deep freeze areaaBracket30°/45°/60°/90°

TW

Module width

BF + 80 mm

Pi

Roller pitch, inside~72 mmP

Roller pitch, outside~(0.087 x BF) + Pi mm

HSG

Side guide height

35 − 65 mm

28© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ROLLER CONVEYORS
RM 8320
Curve
Powered© 12 | 2021 Interroll

29

ROLLER CONVEYORS
RM 8330
Merge
Powered

24V

Product description

48V

The merge merges two conveyor lines by placing products in the gaps in the flow ofmaterial. Alternatively, the merge diverts products from a straight conveyor, e.g.,
by using an HPD (High Performance Divert).

400V

Scope of delivery
·
·
·
·
·

30

Supply incl. 1 sensor per conveyor/zone
Supply incl. bus (communication) cable
Supply without bus (communication) cable
Module is completely assembled and prewired
Please order supports and end caps separately© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8330
Merge
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mConveyor speed*

0.1 to 1.0 m/s (up to 50 kg)
1.01 to 1.39 m/s (at 35 kg, 48 V, 50 W, BI, max. 10 starts/stops per minute and minimum conveying good
length of 450 mm)

Max. electrical power per zone

50 W

Incline/decline

Not suitable

Ambient temperature

0 to +40 °C normal range–30 to 0 °C deep freeze area

Roller typeInterroll Series 3500

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Belt conveyors

RollerRated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Drive medium

PolyVee belts

Torque transmission

Roller-to-Roller

ControlMultiControl

Key products

Drive

Accessories*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

31

ROLLER CONVEYORS
RM 8330
Merge
Powered

24V

Dimensions
ML

48V

120

115

FW

BF

HSG

400V

BF
TW

BF

Rated width

420, 620, 840 mm (others on request)

LW

Lane width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

See application notes page 122

TW

Module width

BF + 80 mm

FW

Opening width

See application notes page 122

a

Angle

30°/45°P

Roller pitch

60 mm

HSG

Side guide height

35 – 65 mm

32© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ROLLER CONVEYORS
RM 8330
Merge
Powered© 12 | 2021 Interroll

33

ROLLER CONVEYORS
RM 8340
Alignment conveyor
Powered

24V

Product description

48V

The 24/48-V alignment conveyor guides products diagonally to the transport
direction to a side frame, and aligns them to the side guide if necessary. The side
guide must be suitable for this purpose.

400V

Scope of delivery
·
·
·
·
·
·

34

Supply incl. 1 sensor per conveyor/zone
Supply incl. bus (communication) cable
Supply incl. rolling or gliding side guides on one side
Supply without bus (communication) cable
Module is completely assembled and prewired
Please order supports and end caps separately© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8340
Alignment conveyor
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mConveyor speed*

0.1 to 1.0 m/s (up to 50 kg)
1.01 to 1.39 m/s (at 35 kg, 48 V, 50 W, BI, max. 10 starts/stops per minute and minimum conveying good
length of 450 mm)

Max. electrical power per zone

50 W

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Roller typeInterroll Series 3500

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Belt conveyors

RollerDrive
Rated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Drive medium

Round belt

Torque transmission

Roller-to-roller

ControlMultiControl

Accessories

Key products*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

35

ROLLER CONVEYORS
RM 8340
Alignment conveyor
Powered

24V

Dimensions

48V

P

α

TW
400V

HSG

115

120

LW

40
BF
ZL
ML

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm on one side)ML

Module length

ZL x number of zones

ZL

Zone length

Depending on angle and measure between framesTW

Module width

BF + 80 mm

P

Roller pitch

60 mm

a

Angle of rollers

7°/15.2°

HSG

Side guide height

35 − 65 mm

Side guide height on the alignment side

120 mm as gliding or rolling version

36© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ROLLER CONVEYORS
RM 8340
Alignment conveyor
Powered© 12 | 2021 Interroll

37

ROLLER CONVEYORS
RM 8210Straight
Powered

24V

Product description

48V

The permanently powered flat belt conveyor RM 8210 serves as a transport conveyor
that requires only one 400/460-V drive for long distances up to 12 m.
Scope of delivery

400V· Supply incl. 1 sensor per conveyor· Module is completely assembled, except for the flat belt
· Please order supports and end caps separately

38© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8210Straight
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mTransport conveyor speed*

0.1 to 2.0 m/s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Roller typeInterroll Series 1700

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Belt conveyors

RollerDrive
Rated voltage

400 V

Drive medium

Flat belt (transport)

Accessories

Key products*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

39

ROLLER CONVEYORS
RM 8210Straight
Powered

24V

Dimensions
ML

48V

TW

P

LW

115

120
332

HSG

TW

LW

400V

40
BF

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML*

Transport module lengthMax. 12000 mm

TW

Module width

BF + 80 mm

P

Roller pitch

60/90/120/150 mm

HSG

Side guide height

35 − 65 mm*If a slave curve is driven by a straight conveyor, the max. module length is reduced by 3000 mm, for 2 curves by 6000 mm.

40© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ROLLER CONVEYORS
RM 8210Straight
Powered© 12 | 2021 Interroll

41

ROLLER CONVEYORS
RM 8220
Curve
PoweredProduct description

24V

The roller conveyor curves change the direction of transport of the material. The
alignment of the material is maintained within the side frames by tapered rollers. The
flat belt-driven curve is driven either by an adjacent straight module or by a separate
head drive. Accumulation mode is not possible in powered 400/460-V curves.

48V

400V

Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, except for the flat belt
· Please order supports and end caps separately

42© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8220
Curve
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mConveyor speed*

0.1 to 2.0 m/s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Roller typeInterroll Series 1700

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Max. number of rollers per zone

6 for 30°, 9 for 45°, 12 for 60°, 18 for 90°

Belt conveyors

Roller*The combination of maximum values is not always possible.

LW

Dimensions

120

HSG

P

Key products

LW

r 825

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)aBracket30°/45°/60°/90°

TW

Module width

BF + 80 mm

Pi

Roller pitch, inside~72 mmP

Roller pitch, outside~(0.087 x BF) + Pi mm

HSG

Side guide height

35 − 65 mm© 12 | 2021 Interroll

Accessories

40

1/2 Pi

1/2 P

a

Pi

BF

43

ROLLER CONVEYORS
RM 8230
Merge
Powered

24V

Product description

48V

The merge is used for connecting lateral roller tracks at an angle (30° or 45°) tothe main track. This can be used for moving material off the track (e.g. with HPD(High Performance Divert)) or onto the track.

400V

Scope of delivery
·
·
·
·

44

Supply incl. 1 sensor
Supply without bus (communication) cable
Module is completely assembled, except for the flat belt
Please order supports and end caps separately© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8230
Merge
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mConveyor speed*

0.1 to 2.0 m/s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

RollerInterroll Series 1700 and Interroll Series 3500

Roller diameter

50 mm

Roller material

Steel 1.5 mm, zinc-plated

Belt conveyors

Roller type

*The combination of maximum values is not always possible.

Dimensions

Key products

120

115

FW

BF

HSG

ML

BF

BF

Rated width

420, 620, 840 mm (others on request)

LW

Lane width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

See application notes page 122

TW

Module width

BF + 80 mm

FW

Opening width

See application notes page 122

a

Angle

30°/45°P

Roller pitch

60 mm

HSG

Side guide height

35 – 65 mm© 12 | 2021 Interroll

Accessories

TW

45

ROLLER CONVEYORS
RM 8240
Alignment conveyor
Powered

24V

Product description

48V

The alignment conveyor guides products diagonally to the transport direction to aside frame and aligns them to the side guide, if necessary. The side guide must be
suitable for this purpose.

400V

Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, except for the flat belt
· Please order supports and end caps separately46© 12 | 2021 Interroll

ROLLER CONVEYORS
RM 8240
Alignment conveyor
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mConveyor speed*

0.1 to 1.4 m/s (at 50 kg)

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

RollerInterroll Series 1700 and Interroll Series 3500

Roller diameter

50 mm

Roller material

Steel, zinc-plated

Belt conveyors

Roller type

Drive
Rated voltage

400 V

Drive medium

Flat belt*The combination of maximum values is not always possible.

DimensionsPa

Key products

HSG

115

LW

120

LW

40
BF
ML

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

max. 4080 mm

TW

Module width

BF + 80 mm

P

Roller pitch

60 mm

a

Angle of rollers

7°/15.2°

HSG

Side guide height

35 − 65 mm

Side guide height on the alignment side

120 mm as gliding or rolling version© 12 | 2021 Interroll

Accessories

TW

47

BELT CONVEYORS
BM 8350
Straight
PoweredProduct description

24V

The Belt Conveyor Light is a belt conveyor that is divided into zones and operates
with zero pressure accumulation; its drive is based on the Interroll RollerDrive. It is
possible to transport and accumulate small products, as well as products not suitable
for roller tracks. Not suitable for reversing operation.

48V

400V

Scope of delivery· Supply incl. 1 sensor per zone
· Module is completely assembled and prewired· Please order supports and end caps separately

48© 12 | 2021 Interroll

BELT CONVEYORS
BM 8350
Straight
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity per zone*

50 kg

Conveyor speed*

Max. 0.8 m/s

Incline/decline*

Max. 15°

Ambient temperature+5 to +40 °C

Rated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Diameter of drive roller

50 mm

ControlMultiControl

Belt conveyors

Drive

Material
Conveyor belt

Polyester with PVC coating

Slider bed

Rollers, Interroll Series 1700

*The combination of maximum values is not always possible.

Dimensions

Key products

D.O.T.

ML
ZL

TW

Ø50

115

121

HSG

BF

LW

BF

Rated width

420, 620, 840 mm (max. 840 mm) (others on request)

LW

Clear width

BF

ML

Module length

ZL x number of zones, max. 4320 mm

ZL

Zone length

max. 1080 mm

TW

Module width

BF + 80 mm

P

Roller pitch

90 mm under the belt, 60 mm between the zones

HSG

Side guide height

120 mm© 12 | 2021 Interroll

Accessories

40

49

BELT CONVEYORS
BM 8360
Curve
PoweredProduct description

24V

The Belt Curve Light is a belt curve that is divided into zones and operates with zeropressure accumulation; its drive is based on the Interroll RollerDrive. It is possible totransport and store small products, as well as products not suitable for roller tracks.
Not suitable for reversing operation.

48V

400V

Scope of delivery· Supply incl. 1 sensor per zone
· Module is completely assembled and prewired· Please order supports and end caps separately

50© 12 | 2021 Interroll

BELT CONVEYORS
BM 8360
Curve
PoweredRoller conveyors

Technical data
General technical data
Max. load capacity per zone*

20 kg

Conveyor speed*

Max. 0.5 m/s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Rated voltage

24/48 V

Motor typeInterroll RollerDrive EC5000

Number of zones (N)

1 at 45°, 2 at 90°

ControlMultiControl

Belt conveyors

Drive

Material
Conveyor belt

Polyester with PVC coating

Slider bed

Rollers, Interroll Series 1700

*The combination of maximum values is not always possible.

Key products

Dimensions

45˚
LW

BF

Rated width

420, 620 mm (others on request)

LW

Lane width

BF

a

Angle

1 x 45°/90° (2 x 45°)TW

Module width

BF + 80 mm

HSG

Side guide height

120 mm© 12 | 2021 Interroll

BF

Accessories

40

115

121

HSG

LW

51

BELT CONVEYORS
BM 8410/8420
Straight
Head drive

24V

Product description

48V

The belt conveyor is used for the transport of goods that are not suitable for roller
tracks, and for all types of goods on inclines and declines.
The belt conveyor is available with gear motor (BM 8410) or drum motor (BM 8420).

400V

The design with gear motor (BM 8410) can also be used in the chill area.
Scope of delivery· Supply incl. 1 sensor· The module is fully assembled· Please order supports separately

52© 12 | 2021 Interroll

BELT CONVEYORS
BM 8410/8420
Straight
Head drive

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/m (standard)Max. load capacity per module*

220 kgConveyor speed*

0.1 to 2.5 m/s

Incline/decline

Max. 6°

Ambient temperature+5 to +40 °C (drum motor); –5 to +40 °C (gear motor)

Rated voltage

400 V

Electrical power

Max. 1.1 kW

Motor type

Drum motor/gear motor

Belt conveyors

Drive

Materials
Conveyor belt

Level: smooth, 2-layer, PVC; rising/falling gradient: grooved longitudinally

Slider bed

Zinc-plated sheet steel 2.5 mm; zinc-plated sheet steel 3 mm (from measure between frames = 840 mm)*The combination of maximum values is not always possible.

Dimensions
D.O.T.

CL

BF

Rated width

420, 620, 840 mm (others on request)

LW

Lane width

BF (+120/–90 mm per side with flexible side guide)CL

Module length

650 – 3000 mm

TW

Module width

BF + 80 mm

HSG

Side guide height

35 – 65 mm© 12 | 2021 Interroll

BF

40

Accessories

121.5

HSG

115

LW

Key products

TW

53

BELT CONVEYORS
BM 8411/8421
Straight
Center drive

24V

Product description

48V

The belt conveyor is used for the transport of goods that are not suitable for roller
tracks, and for all types of goods on inclines and declines.
The belt conveyor is available with gear motor (BM 8411) or drum motor (BM 8421).

400V

The design with gear motor (BM 8411) can also be used in the chill area.
Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, maybe split into sections· Please order supports and end caps separately

54© 12 | 2021 Interroll

BELT CONVEYORS
BM 8411/8421
Straight
Center drive

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/m (standard)Max. load capacity per module*

550 kgConveyor speed*

0.1 to 2.5 m/s

Incline/decline

Max. 18°

Ambient temperature+5 to +40 °C (drum motor); –5 to +40 °C (gear motor)

Rated voltage

400 V

Electrical power

Max. 3 kW

Motor type

Drum motor/gear motor

Belt conveyors

Drive

Materials
Conveyor belt

Level: smooth, 2-layer, PVC; rising/falling gradient: grooved longitudinally, 2-layer, PVC

Slider bed

Zinc-plated sheet steel 2.5 mm; zinc-plated sheet steel 3 mm (from BF = 840 mm)*The combination of maximum values is not always possible.

Dimensions
D.O.T.

Key products

TW
CL

115

121

364

HSG

LW

556
⅔

BF

Rated width

420, 620, 840 mm (others on request)

LW

Lane width

BF (+120/–90 mm per side with flexible side guide)CL

Module length

1500 to 20010 mm

TW

Module width

BF + 80 mm

HSG

Side guide height

35 – 65 mm© 12 | 2021 Interroll

Accessories

⅓

55

BELT CONVEYORS
BM 8432/8442
Straight
Center drive + upper arch

Product description

24V

The belt conveyor with top arch is used for transporting all types of goods on inclines
or declines. The arch reduces noise and the impact of material as it pass over thearch.
The belt conveyor is available with gear motor (BM 8432) or drum motor (BM 8442).

48V

400V

The design with gear motor (BM 8432) can also be used in the chill area.
Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, maybe split into sections· Please order supports and end caps separately

56© 12 | 2021 Interroll

BELT CONVEYORS
BM 8432/8442
Straight
Center drive + upper arch

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/m (standard)Max. load capacity per module*

550 kgConveyor speed*

0.1 to 2.5 m/s (at 50 kg)

Incline/decline

Max. 18°

Ambient temperature+5 to +40 °C (drum motor); –5 to +40 °C (gear motor)

Rated voltage

400 V

Electrical power

Max. 3 kW

Motor type

Drum motor/gear motor

Belt conveyors

Drive

Materials
Conveyor belt

2-layer, PVC, grooved longitudinally

Slider bed

Zinc-plated sheet steel 2.5 mm
Zinc-plated sheet steel 3 mm (from BF = 840 mm)

Accessories

Key products*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

57

BELT CONVEYORS
BM 8432/8442
Straight
Center drive + upper arch

24V

Dimensions
TL

48V
.
D.O.T

TW

400V

CL

115

121

HSG

a

LW

364

556

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

1500 to 20010 mm

CLLength of incline or
gradient partML − TL

TL

Top length

720 to 2160 mm

TW

Module width

BF + 80 mm

HSG

Side guide height

35 − 65 mm

aIncline/Decline angle

6°/9°/12°/15°/18°

58© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

BELT CONVEYORS
BM 8432/8442
Straight
Center drive + upper arch

© 12 | 2021 Interroll

59

BELT CONVEYORS
BM 8433/8443
Straight
Center drive + feed

Product description

24V

The belt conveyor with feed is used for transporting all types of goods on inclines or
declines. The feed enables a smooth transition at the lower kink of the belt conveyor,
e.g., at the interface with a roller conveyor.
The belt conveyor is available with gear motor (BM 8433) or drum motor (BM 8443).

48V

400V

The design with gear motor (BM 8433) can also be used in the chill area.
Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, maybe split into sections· Please order supports and end caps separately

60© 12 | 2021 Interroll

BELT CONVEYORS
BM 8433/8443
Straight
Center drive + feed

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/m (standard)Max. load capacity per module*

550 kgConveyor speed*

0.1 to 2.5 m/s (at 50 kg)

Incline/decline

Max. 18°

Ambient temperature+5 to +40 °C (drum motor); –5 to +40 °C (gear motor)

Rated voltage

400 V

Electrical power

Max. 3 kW

Motor type

Drum motor/gear motor

Belt conveyors

Drive

Materials
Conveyor belt

2-layer, PVC, grooved longitudinally

Slider bed

Zinc-plated sheet steel 2.5 mm
Zinc-plated sheet steel 3 mm (from BF = 840 mm)

Accessories

Key products*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

61

BELT CONVEYORS
BM 8433/8443
Straight
Center drive + feed

48V

.
D.O.T

400V

CL

364

Dimensions

TW
LW

556

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

1500 to 20010 mm

CLLength of incline or
gradient partML − BLBL

Bottom length

720 to 1020 mm

TW

Module width

BF + 80 mm

HSG

Side guide height

35 − 65 mm

aIncline/Decline angle

6°/9°/12°/15°/18°

62

115

121

a

BL
HSG

24V

© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

BELT CONVEYORS
BM 8433/8443
Straight
Center drive + feed

© 12 | 2021 Interroll

63

BELT CONVEYORS
BM 8434/8444
Straight
Center drive + upper arch + feed

24V

Product description

48V

The belt conveyor is used for transporting all types of goods on inclines and declines.
Arch and feed allow a smooth and more quiet transition at the upper and lower kink.
The belt conveyor is available with gear motor (BM 8434) or drum motor (BM 8444).

400V

The design with gear motor (BM 8434) can also be used in the chill area.
Scope of delivery· Supply incl. 1 sensor· Module is completely assembled, maybe split into sections· Please order supports and end caps separately

64© 12 | 2021 Interroll

BELT CONVEYORS
BM 8434/8444
Straight
Center drive + upper arch + feed

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/m (standard)Max. load capacity per module*

550 kgConveyor speed*

0.1 to 2.5 m/s (at 50 kg)

Incline/decline

Max. 18°

Ambient temperature+5 to +40 °C (drum motor); –5 to +40 °C (gear motor)

Rated voltage

400 V

Electrical power

Max. 3 kW

Motor type

Drum motor/gear motor

Belt conveyors

Drive

Materials
Conveyor belt

2-layer, PVC, grooved longitudinally

Slider bed

Zinc-plated sheet steel 2.5 mm
Zinc-plated sheet steel 3 mm (from BF = 840 mm)

Accessories

Key products*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

65

BELT CONVEYORS
BM 8434/8444
Straight
Center drive + upper arch + feed

24V

Dimensions
TL

48V
.
D.O.T
400V

CL
a

TW
LW

115

121

364

556

HSG

BL

BF

Rated width

420, 620, 840 mm (others on request)

LW

Clear width

BF (+120/–90 mm per side with flexible side guide)ML

Module length

1500 to 20010 mm

CLLength of incline or
gradient partML − TL − BLTL

Top length

720 to 2160 mm

BL

Bottom length

720 to 1020 mm

TW

Module width

BF + 80 mm

HSG

Side guide height

35 − 65 mm

aIncline/Decline angle

6°/9°/12°/15°/18°

66© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

BELT CONVEYORS
BM 8434/8444
Straight
Center drive + upper arch + feed

© 12 | 2021 Interroll

67

BELT CONVEYORSBC 4727
Curve

24V

Product description

48V

With a conveyor speed of more than 2.85 m/s, the belt curve is designed for highperformance and trouble-free operation in different applications. The curves areavailable in several widths, angles and weight classes.

400V

The belt curves can be operated in higher and lower temperature ranges, which
represents a significant advantage compared to common solutions, such as
friction-driven conveyors. Another advantage is the fast belt change. Thanks to thesophisticated construction, the drive station does not have to be removed for the beltchange, thereby saving time.

68© 12 | 2021 Interroll

BELT CONVEYORSBC 4727
Curve

Roller conveyors

Technical data
General technical data
Max. load capacity*

75 kg/mRated voltage

400 V

Conveyor speed*More than 3 m/s

Ambient temperature–15 °C to 55 °C

Conveyor belt

FLEXAM EF 10/2 0+A22 BLACK AS FR
others upon request

Slider bed

2.5 mm sheet steel

Color

All RAL colors are possible.

Belt conveyors

Material*The combination of maximum values is not always possible.

SG

DimensionsIR

Key products

LW

TOB

92

F

F

Angle

15° – 180°

IR

Inside radius

300 – 4267 mm

LW

Lane width

300 – 1600 mm

T.O.B.

Conveying height

600 – 3000 mm

SG

Side guide height

120 – 3000 mm

Accessories

Other sizes on request.

© 12 | 2021 Interroll

69

BELT CONVEYORSBC 1200
Curve

24V

Product description

48V

With a conveyor speed of 2.5 m/s, the belt curve is designed for high performanceand trouble-free operation in different applications. The curves are available inseveral widths, angles and weight classes.

400V

The belt curves can be operated in higher and lower temperature ranges, which
represents a significant advantage compared to common solutions, such as frictiondriven conveyors. Another advantage is the fast belt change – for use withmechanical belt connectors as well as endlessly welded belts. Thanks to thesophisticated construction, the drive station does not have to be removed for the beltchange, thereby saving time. On top of that, the cylindrical idler pulleys allow for asmall gap to the next conveyor, thereby facilitating the transport of small conveying
goods.

70© 12 | 2021 Interroll

BELT CONVEYORSBC 1200
Curve

Roller conveyors

Technical data
General technical data
Max. load capacity*

75 kg/mRated voltage

400 V

Conveyor speed*

2.5 m/sAmbient temperature–15 °C to 55 °C

Conveyor belt

FLEXAM EF 10/2 0+A22 BLACK AS FR
others upon request

Slider bed

3 mm sheet steel

Color

All RAL colors are possible.

Belt conveyors

Material*The combination of maximum values is not always possible.

14

SG

1

Dimensions

TOB

19

4

F

I.R.

Key products

LW

F

Bracket30° – 180°

IR

Inside radius

400 – 1900 mm

LW

Clear width

up to 1200 mm

T.O.B.

Conveying height

217 – 3000 mm

SG

Side guide height

120 – 600 mm

OROutside conveying radius

IR + LW = max. 2200 mm© 12 | 2021 Interroll

Accessories

Other sizes on request.

71

BELT CONVEYORS
BM 8465
Strip merge

Product description

24V

Strip merge is a belt conveyor with a connecting side angled by 30° or 45°. This
conveyor unit allows for merging two conveyor lines at the corresponding angle. By
using additional sorting elements, strip merge also allows for separating the material
flow. The conveyor belts are available in widths of 50 mm for very small goods. The
strip merge has a particularly low overall height of 150 mm.

48V

400V

Scope of delivery· The module is fully assembled· Please order support stands, side guides and sensors separately

72© 12 | 2021 Interroll

BELT CONVEYORS
BM 8465
Strip merge

Roller conveyors

Technical data
General technical data
Max. load capacity

50 kg

Conveyor speed

0.1 to 3.0 m/s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Rated voltage

400 V/50 Hz/3 phases

Electrical power

425 W

Motor typeInterroll Synchronous Drum Motor

Diameter of drive roller

101 mm with keyways

Diameter of idler pulley

70 mm with keyways

Belt conveyors

Drive

Materials
Conveyor belt

Elastic belt, structured surface, flame-resistant in compliance with DIN EN 20340, belt width 50 mm

Slider bed

Zinc-plated sheet steel

DimensionsaTW

Key products

115

BF

GH

BF

a

Angle

30°/45°

BF

Rated width

420, 620, 840, 1020, 1220 mm

GH

Overall height

150 mmMedium length

See application notes, page 127

Module width

BF + 80 mm

TW© 12 | 2021 Interroll

Accessories

CL73

BELT CONVEYORSBM 4430/4445
Belt merge

Product description

24V

The belt merge is a belt conveyor with a 30° or 45° angled connecting edge. This
conveyor element enables the merging of two conveyor lines at the corresponding
angle. With the use of supplementary sorting elements, belt merges also enable theseparation of conveyor flows. The conveying belts are available in widths of 90 mm
and 40 mm for especially small materials. The belt merge has an especially low
overall height at 270 mm.

48V

400V

Scope of delivery· The module is fully assembled· Please order support stands, side guides and sensors separately

74© 12 | 2021 Interroll

BELT CONVEYORSBM 4430/4445
Belt merge

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg/mMax. load capacity per module*

100 kgConveyor speed*

0.1 to 2.0 m/s

Incline/decline

Not suitable

Ambient temperature–5 to +40 °C

Rated voltage

400 V/50 Hz/3 phases

Electrical power

0.37 to 1.10 kW

Motor type

Geared motor 0.37 kW to 1.10kW

Diameter of drive roller

92/120 mm

Diameter of idler pulley, straight side

92/120 mm

Diameter of idler pulley, angled side

70 mm

Belt conveyors

Drive

Conveyor belt

Structured surface
Flame resistant in compliance with DIN EN 20340 (optional)
Other surfaces on request
Belt width 90 or 40 mm

Slider bed

Polymer slide profiles

Key products

Materials

Accessories*The combination of maximum values is not always possible.

© 12 | 2021 Interroll

75

BELT CONVEYORSBM 4430/4445
Belt merge

24V

Dimensions

48V

BF

a

Angle

30°/45°

BF

Rated width

420, 620, 840, 1020 mmothers on request

GH

Overall height

270 mmMedium length

See application notes, page 127

76

BF
GH

α

400V

© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

BELT CONVEYORSBM 4430/4445
Belt merge© 12 | 2021 Interroll

77

KEY PRODUCTS
RM 8711 HIGH PERFORMANCE DIVERT (HPD) 24/48-V MASTER
RM 8712 High Performance Divert (HPD) 400-V Master

24V

Product description

48V

The High Performance Divert (HPD) is used for diverting unit loads, preferably withsmooth bottom surfaces, at different angles onto a lateral track to the right or to theleft. The HPD is available in two drive variants:

400V

HPD 24/48-V master, for which 24/48-V motors are used as travel and swivel drives
HPD 400/460-V master, for which the travel drive from the flat belt conveyor is used,
and the swivel drive is powered by a separate 24/48-V motor
One HPD module can consist of several cassettes, each 120 mm long, depending on
the size of the product.
Scope of delivery· When used in zone conveyor, supply incl. sensor kit and cable set· Supply incl. fastening set, side guide kit and control card
· Supply without roller conveyor

78© 12 | 2021 Interroll

KEY PRODUCTS
RM 8711 HIGH PERFORMANCE DIVERT (HPD) 24/48-V MASTER
RM 8712 High Performance Divert (HPD) 400-V Master

RM 8711

RM 8712Max. load capacity*

50 kg

50 kg

Max. swivel roller speed*

1.4 m/sSame as roller conveyor

Swiveling time

0.3 s per 90°

0.3 s per 90°

Diverting angle

30°/45°/90°

30°/45°/90°

Ambient temperature+5 to +40 °C+5 to +40 °C

24/48 V

24/48 V

Rated voltage, travel motor

24/48 VVia the 400-V flat belt conveyor

Control variantsMultiControl

MultiControl

Roller conveyors

Technical data
General technical data

Swivel motor drive
Rated voltage

Belt conveyors

Travel motor drive*The combination of maximum values is not always possible.

Dimensions

Key products

420

120

60

60

RM 8711

BF
BF + 80

RM 8712

Accessories

420

120

60

391

60

BF
BF + 80

BF

Rated width

420, 620, 840 mm (others on request)

ML

Module length

120 mm x load-dependent number of cassettes© 12 | 2021 Interroll

79

KEY PRODUCTS
TRANSFER RM 8731

Product description

24V

The 24/48-V transfer is used for diverting or merging suitable conveying goods onto
a roller track at a 90° angle. In the process, the unit load changes direction andorientation, i.e. the side of the product becomes the leading edge or that orientation isreversed.

48V

400V

Scope of delivery· When used in zone conveyor, supply incl. sensor kit and cable set· Supply incl. fastening set, side guide kit and control card
· Supply without roller conveyor

80© 12 | 2021 Interroll

KEY PRODUCTS
TRANSFER RM 8731

Roller conveyors

Technical data
General technical data
Max. load capacity*

50 kg (standard)
25 kg (chill)

Belt speed

1.0 m/s

Lifting time

0.3 s

Incline/decline

Not suitable

Ambient temperature+5 to +40 °C

Rated voltage

24 V/48 V (drive motor and lift motor)

ControlMultiControl

Belt conveyors

Stroke and belt drive*The combination of maximum values is not always possible.

Dimensions
BF

Key products

270

4

240

36

237

261

max. 630

BF + 60

min. 490 - max. 800

Rated width

420, 620, 840 mm (others on request)

C1 to C5

Blade distanceFlexible distances in multiples of 60 mm or 90 mm

Number of bladesMax. 5

Accessories

BF© 12 | 2021 Interroll

81

KEY PRODUCTS
RM 8830
Lift-Up Gate

Product description

24V

The lift-up gate swivels upward to provide a walkway, or access from one side of theconveyor to the other. This allows access to the rear of the conveyor, and the ability
to plan quicker escape routes, in case of an emergency. The pivoting movement is
operated by an innovative rotary mechanism.

48V

400V

Scope of delivery· Please order fitted conveyor module separately· The module is fully assembled82© 12 | 2021 Interroll

KEY PRODUCTS
RM 8830
Lift-Up Gate

Roller conveyors

Technical data
General technical data
Max. load capacity*

100 kg (incl. fitted module)

Ambient temperature–5 to +40 °C

Incline/decline

Not suitable*The combination of maximum values is not always possible.

Dimensions

T.O.R

Belt conveyors

BF

ML

Rated width

420, 620, 840 mm (others on request)

T.O.R.

Min. height of top edge of roller

700 mmML

Module length

1000 to 1300 mm

Channel width

ML – 240 mm

Accessories

BF

Key products

BF + 210© 12 | 2021 Interroll

83

KEY PRODUCTS
RM 6006
Lift

24V

Product description

48V

The lifting station consists of a column construction and a carriage upon which a roller
conveyor is mounted. A worm gear motor with brake is used as a drive unit to raise
and lower the carriage via a belt.

400V

Scope of delivery
·
·
·
·

84

Energy chain is pre-installed
The module is fully assembled, including sensor system, but is not electrically cabled.
Without conveyor module
Please request protective grid and safety elements separately© 12 | 2021 Interroll

KEY PRODUCTS
RM 6006
Lift

Roller conveyors

Technical data
General technical data
Max. load capacity*

150 kgLifting speed

0.1 to 0.6 m/s

Ambient temperature–5 to +40 °C

Max. stroke height

6000 mmStartup position

2

Lifting column

200 x 80 mm (aluminum profile)

Drive
Worm gear motor with brake, frequency regulation on site

Rated voltage

400 V/50 Hz/3 phases

Max. electrical power

2.2 kW

Drive medium

Belt

Belt conveyors

Motor type

*The combination of maximum values is not always possible.

Dimensions

Key products

920
700

H

CW

BF

Rated width

420, 620, 840 mm (when using Interroll modules)

H1

Lower level dimension

Min. 300 mm

H2

Upper level dimension

H1 + stroke heightH

Overall heightH2 + 600 (max. 8000 mm)

CW

Width of mounted conveyors

Max. 1300 mm

Accessories

H1

H2

BF

Note: The upper part of the lifting station must be supported on site above an overall height of 4000 mm.

© 12 | 2021 Interroll

85

KEY PRODUCTS
RM 6008
Lift

Product description

24V

This vertical conveyor consists of a column construction and a carriage upon whichconveyor components can be mounted. Lifting motion is performed by two toothedbelts. The planned drive is located at the top. Integrating an encoder is possible. This
lift can optionally be used at higher speeds and in several approach positions.

48V

400V

Scope of delivery
·
·
·
·

86

Energy chain is pre-installed
The module is fully assembled, including sensor system, but is not electrically cabled.
Without conveyor module
Please request protective grid and safety elements separately© 12 | 2021 Interroll

KEY PRODUCTS
RM 6008
Lift

Roller conveyors

Technical data
General technical data
Max. load capacity*

250 kgLifting speed

0.1 to 1.0 m/s

Ambient temperature–5 to +40 °C

Max. stroke height

6000 mmStartup position

Min. 2

Lifting column

200 x 80 mm (aluminum profile)

Drive
Worm gear motor with brake, frequency regulation on site

Rated voltage

400 V/50 Hz/3 phases

Max. electrical power

2.2 kW

Drive medium

Toothed belt

Belt conveyors

Motor type

*The combination of maximum values is not always possible.

Dimensions

Key products

1029
800

H

CW

BF

Rated width

420, 620, 840 mm (when using Interroll modules)

H1

Lower level dimension

Min. 500 mm

H2

Upper level dimension

H1 + stroke heightH

Overall heightH2 + 800 (max. 8000 mm)

CW

Width of mounted conveyors

Max. 1300 mm

Accessories

H1

H2

BF

Note: The upper part of the lifting station must be supported on site above an overall height of 4000 mm.

© 12 | 2021 Interroll

87

KEY PRODUCTSSPIRAL LIFT

Product description

24V

The Interroll Spiral Lift transports boxes, containers and goods inn all shapes and sizes
for a variety of industries. It is the best choice for continuous vertical transport withhigh throughput. The Spiral Lift is available in many configurations, is extremely quiet
during operation and features a small footprint, which allows for an optimal utilizationof space. The overlapping slats offer additional safety for the operator. The provenconstruction with rolling removal ensures less friction, which can lead to significant
savings in energy. Thanks to its self-tensioning chain drive, the new Spiral Lift isextremely low in maintenance. Access to the chain mechanism is very easy so that the
downtime can be reduced to a minimum.

48V

400V

88

© 12 | 2021 Interroll

KEY PRODUCTSSPIRAL LIFT

Roller conveyors

Technical data
General technical data
Speed

0.17 to 1 m/s

Max. load capacity

Up to 100 kg/m depending on the model
400 + 600 mm = max. 50 kg
760 + 900 mm = max. 100 kg

Drive
Gear motor

Rated voltage

400 V

Ambient temperature–15 to +50 °C

Belt conveyors

Motor type

H2

Dimensions

H1

Key products

LW

LW

Clear width

H1

Height 1

Min. 367.5 mm (narrow design)
Min. 450 mm (wide design)

H2

Height 2

Depending on type*

CD

Center diameter

Depending on plate width*

OD

Outside diameter

Accessories

CD
OD*See table below© 12 | 2021 Interroll

89

KEY PRODUCTSSPIRAL LIFT

24V

Plate widthCenter diameter

Outside diameterMax. H2 declining*

Max. H2 inclining*

Comment

48V

400 mm for LW =420 mm

1500 mm2000 mm

H1 + 13357 mm

H1 + 10275 mm

400V

600 mm for LW =620 mm1700 mm

2400 mm

H1 + 15138 mm

H1 + 11645 mm

760 mm for LW =840 mm

2200 mm3000 mm

H1 + 19590 mm

H1 + 15070 mm

For firm products

900 mm for LW =840 mm3000 mm4000 mm

H1 + 26714 mm

H1 + 20549 mm

For soft products*Max. 13 windings, **max. 10 windings90© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

KEY PRODUCTSSPIRAL LIFT

© 12 | 2021 Interroll

91

KEY PRODUCTS
END STOP RM 8811

24V

Product description

48V

The end stop is a permanently mounted attachment, for stopping and accumulating ofapproaching material. The end stop is used at the end of sloped or friction roller
conveyors, or as a secure termination of all other conveyor lines.

400V

Scope of delivery· End stop, incl. fastening material92© 12 | 2021 Interroll

KEY PRODUCTS
END STOP RM 8811

Roller conveyors

Technical data
General technical data
Maximum accumulation pressure

300 N

115

40

130

Dimensions

Rated width

420, 620, 840 mm (others on request)

Accessories

Key products

BF

Belt conveyors

BF© 12 | 2021 Interroll

93

KEY PRODUCTS
BLADE STOP RM 8812

Product description

24V

The Interroll blade stop is an electrically operated stop that is raised between theroller pitches in order to stop or accumulate material. Stops are often used inconjunction with conveyor components, such as transfers and pushers, to alignproducts or coordinate processes.

48V

400V

Scope of delivery· Module is fully assembled, incl. sensor system and control card94

© 12 | 2021 Interroll

KEY PRODUCTS
BLADE STOP RM 8812

Roller conveyors

Technical data
General technical data
Maximum accumulation pressure

100 N

Ambient temperature+5 to +40 °C

Drive
Rated voltage

24/48 V

Dimensions

200

Belt conveyors

BF - 184

D.O.T.

415

Rated width

420, 620, 840 mm (others on request)

P

Min. roller pitch

90 mm

ΔH

Stroke25 mm (5 mm below top edge of roller up to 20 mm above top of roller)

Accessories

BF

Key products

BF + 70© 12 | 2021 Interroll

95

KEY PRODUCTS
MULTICONTROL AI
For EC5000 24 V
35 W, with analog interface

24V

48V

400V

Application area

Product description

Zero-pressure accumulation
conveying (ZPA) for systems withmedium to high number ofconveyor zones. Control of theInterroll Transfer and High
Performance Divert as well as
Interroll Pallet Drive (via Pallet
Control).

The MultiControl is a four-zone control. This means that up to four RollerDrive EC5000 AI andfour zone sensors can be connected. The use of Y-cables enables connecting four additional
inputs or outputs. The connections can be configured individually.
MultiControl is multi-protocol-capable. PROFINET, EtherNet/IP and EtherCat can be used via
simple switching.
With help of the MultiControl, sensors and RollerDrive are directly integrated into the field bus
level. An additional sensor/actuator level and, as a result, additional communication lines or agateway become redundant. A standard flat cable is used for power supply. They can simply be
cut to the desired length and can be connected very quickly using the piercing technology ofMultiControl.
The separate voltage supply allows a safe power-off of the RollerDrive while the bus
communication and sensors can continue to be used.
Addressing and naming is done over PLC software, a web user interface, or with the Interroll
teach-In method. With the Teach-In method, automatic addressing and configuration of all
MultiControl is possible. In addition, the sequence of all MultiControls in the conveyor line can be
determined. This saves time during the commissioning on site.

96© 12 | 2021 Interroll

KEY PRODUCTS
MULTICONTROL AI
For EC5000 24 V
35 W, with analog interface

·

·
·
·
·
·
·

Easy handling – One control card for PROFINET, EtherNet/IP and EtherCat (simple toggling of bus protocols)
Independent power supply for RollerDrive
Plug & Play in case of replacements – no addressing or configuration required
Status display with LEDs for all functions and I/Os
Integrated logic for zero-pressure accumulation conveying incl. initialization
Secure communication with the use of certificates: PROFINET Conformance Class B, EtherNet/IP ODVA Conformance,
EtherCat Conformance
Configuration via PLC, web browser menu and via teach-In method of:– Speed, direction of rotation, start and stop ramp of RollerDrive– Sensor properties– Timer– Error handling– Logic (single/train release)
UL-listed
Voltage limitation via brake chopper
Variable process images for optimizing the data volumes transferred between MultiControl and PLC
Functional ground connection for shield of communication line
Polarity reversal protection of voltage supply
Short circuit-proof design of voltage supply of inputs and outputs

Belt conveyors

·
·
·
·
·
·

Roller conveyors

Functions

Function of a PLC

Function of MultiControl

No• None• Implementation of ZPA logic

Yes• Influencing the ZPA logic• Tracking of conveying goods• Error diagnostics• Implementation of ZPA logic• Implementation of PLC specifications

Yes• The PLC must be programmed and controls all connected
RollerDrive via this program• Tracking of conveying goods and error diagnostics• Function as input/output card
• Transmits the status of all sensors, RollerDrive and,if necessary, error information to the PLC

Accessories

Use of a PLC

Key products

Possible applications© 12 | 2021 Interroll

97

KEY PRODUCTS
MULTICONTROL AI
For EC5000 24 V
35 W, with analog interface

24V

Technical data

48V

Electrical data
24 V DC

Voltage range

24 V DC: 22 to 28 V DC (voltage supply of RollerDrive only)

Current consumption

Logic supply voltage:
MultiControl: max. 0.2 A + connected sensors/actuators = max. 1.6 A+ current of RollerDrive EC5000*

Fuses– For logic– For RollerDrive– For sensors and I/Os, can be reset

Protection rate

IP54

Ambient temperature in operation–30 °C to +40 °C

Ambient temperature during transportand storage–40 °C to +80 °C

Max. installation height above sea level1000 m*** The power of EC5000 depends on the application, e.g., conveying good weight, conveying speed, acceleration ramp, and on the EC5000 used (refer to thecorresponding chapter).
** The installation in systems at an altitude above 1000 m is possible. However, this can lead to a reduction of the performance values.

Dimensions
MultiControl

70

400V

Rated voltage

43

98

11.4

185

11.4

© 12 | 2021 Interroll

KEY PRODUCTS
MULTICONTROL AI
For EC5000 24 V
35 W, with analog interface

Roller conveyors

Base plate
163
151
15

90

15

60

6.5
Ø

.5
Ø6

Ø

6.5

26

Belt conveyors

6.5

4

70

6.5

32.5

32.5

To be able to position the magnetic key, the distance from the top edge of MultiControl to adjacent components must be atleast 10 mm.

Key products

Ordering information

Accessories· Article number: S-1103563· Scope of supply: Base plate© 12 | 2021 Interroll

99

KEY PRODUCTS
MULTICONTROL BI
For EC5000 48 V
35 W, 50 W, with bus interface (CANopen)

24V

48V

400V

Application area

Product description

Zero-pressure accumulation
conveying (ZPA) for systems withmedium to high number ofconveyor zones. Control of theInterroll Transfer and High
Performance Divert as well as
Interroll Pallet Drive (via Pallet
Control). Control of RollerDrive
EC5000 BI in applications withpositioning demand.

The MultiControl is a four-zone control. This means that up to four RollerDrive EC5000 BI andfour zone sensors can be connected. The use of Y-cables enables connecting four additional
inputs or outputs. The connections can be configured individually.
MultiControl is multi-protocol-capable. PROFINET, EtherNet/IP and EtherCat can be used via
simple switching.
With help of the MultiControl, sensors and RollerDrive are directly integrated into the field bus
level. An additional sensor/actuator level and, as a result, additional communication lines or agateway become redundant. A standard flat cable is used for power supply. They can simply be
cut to the desired length and can be connected very quickly using the piercing technology ofMultiControl.
The separate voltage supply allows a safe power-off of the RollerDrive while the bus
communication and sensors can continue to be used.
Addressing and naming is done over PLC software, a web user interface, or with the Interroll
Teach-In method. With the Teach-In method, automatic addressing and configuration of all
MultiControl is possible. In addition, the sequence of all MultiControls in the conveyor line can be
determined. This saves time during the commissioning on site.

100© 12 | 2021 Interroll

KEY PRODUCTS
MULTICONTROL BI
For EC5000 48 V
35 W, 50 W, with bus interface (CANopen)

·
·
·
·
·
·
·
·
·
·
·

Belt conveyors·

Easy handling – One control card for PROFINET, EtherNet/IP and EtherCat (simple toggling of bus protocols)
Independent power supply for RollerDrive
Plug & Play in case of replacements – no addressing or configuration required
Status display with LEDs for all functions and I/Os
Integrated logic for zero-pressure accumulation conveying incl. initialization
Secure communication with the use of certificates: PROFINET Conformance Class B, EtherNet/IP ODVA Conformance,
EtherCat Conformance
Configuration via PLC, web browser menu and via teach-In method of:– Speed, direction of rotation, start and stop ramp of RollerDrive– Sensor properties– Timer– Error handling– Logic (single/train release)
UL-listed
Voltage limitation via brake chopper
Variable process images for optimizing the data volumes transferred between MultiControl and PLC
Functional ground connection for shield of communication line
Polarity reversal protection of voltage supply
Short circuit-proof design of voltage supply of inputs and outputs
Precise error diagnostics of EC5000 – Analysis via web browser menu and PLC
Automatic addressing of all connected EC5000s
Test operation without previous configuration or connection of a PLC
Positioning the connected EC5000 together with a PLC
Analysis of various RollerDrive data via web browser menu and PLC:
– Operating hours– Throughput– Temperature of EC5000– System status indicators– Life cycle indicator (allows preventive maintenance, resulting in increased availability)

Key products

·
·
·
·
·
·

Roller conveyors

Functions

Possible applications
Function of a PLC

Function of MultiControl

No• None• Implementation of ZPA logic• Visualization of EC5000 data

Yes

• Influencing the ZPA logic• Tracking of conveying goods• Error diagnostics• Implementation of ZPA logic• Implementation of PLC specifications

Yes• The PLC must be programmed and controls all connected
RollerDrive via this program• Tracking of conveying goods and error diagnostics• Specification of target position in positioning mode

• Function as input/output card
• Transmits the status of all sensors, RollerDrive and,if necessary, error information to the PLC

Accessories

Use of a PLC© 12 | 2021 Interroll

101

KEY PRODUCTS
MULTICONTROL BI
For EC5000 48 V
35 W, 50 W, with bus interface (CANopen)

24V

Technical data

48V

Electrical data
48 V DC

Voltage range

48 V DC: 44 to 56 V DC (voltage supply of RollerDrive only)

Current consumption

Logic supply voltage:
MultiControl: max. 0.2 A + connected sensors/actuators = max. 1.6 A+ current of RollerDrive EC5000*

Fuses– For logic– For RollerDrive– For sensors and I/Os, can be reset

Protection rate

IP54

Ambient temperature in operation–30 °C to +40 °C

Ambient temperature during transportand storage–40 °C to +80 °C

Max. installation height above sea level1000 m*** The power of EC5000 depends on the application, e.g., conveying good weight, conveying speed, acceleration ramp, and on the EC5000 used (refer to thecorresponding chapter).
** The installation in systems at an altitude above 1000 m is possible. However, this can lead to a reduction of the performance values.

Dimensions
MultiControl

70

400V

Rated voltage

43

102

11.4

185

11.4

© 12 | 2021 Interroll

KEY PRODUCTS
MULTICONTROL BI
For EC5000 48 V
35 W, 50 W, with bus interface (CANopen)

Roller conveyors

Base plate
163
151
15

90

15

60

6.5
Ø

.5
Ø6

Ø

6.5

26

Belt conveyors

6.5

4

70

6.5

32.5

32.5

To be able to position the magnetic key, the distance from the top edge of MultiControl to adjacent components must be atleast 10 mm.

Key products

Ordering information

Accessories· Article number: S-1103564· Scope of supply: Base plate© 12 | 2021 Interroll

103

ACCESSORIESSUPPORT RM 8841

24V

Product description

48V

The support is intended for fastening the conveyors to the floor or lift floor. The
support foot is infinitely adjustable. A simple height adjustment via threaded spindle
can be ordered as an add-on.

400V

Scope of delivery· Infinite height adjustment with optional threaded spindle· Support fully assembled104© 12 | 2021 Interroll

ACCESSORIESSUPPORT RM 8841

Roller conveyors

Technical data
General technical data
Max. load capacity

200 kgMin. support height

350 mmSide profile
Dimensions

77 x 32 mm

Number of crossbars

1 for 450 to 800 mm height of roller top edge
2 for 800 to 1400 mm height of roller top edge
3 for 1400 to 2000 mm height of roller top edge

Belt conveyors

Dimensions
TW
BF

200

Key products

180

ToR - 120

BF + 35

Rated width

420, 620, 840 mm (others on request)TW

Module width

BF + 80 mm

T.O.R.

Top of roller height450 to 2000 mm

Adjustment range+/– 50 mm

Accessories

BF© 12 | 2021 Interroll

105

ACCESSORIESSWITCHING POWER SUPPLY HP5424

24V

48V

400V

Application area

Product description

Voltage supply of MultiControl orConveyorControl system via flat
cable. Voltage supply of
DriveControl or ZoneControl via
round cable. Basic voltage supplyof 24-V DC products.

The Interroll switching power supply HP5424 is a three-phase power supply for providing
24-V DC voltage. The robust housing achieves a protection rating of IP54. This allows placementin the immediate vicinity of the products to be supplied with 24 V DC, such as Interroll
MultiControl. The central voltage supply saves costs for control cabinets and allows very shortlines which, in turn, lead to cost savings and error reduction with respect to voltage drops on theline.
The HP5424 is immediately operational, all required functions, such as circuit protection or
maintenance switches, are already present. Given its high level of overload capability, the power
supply is perfectly adjusted to the current requirements of the RollerDrive EC5000. This ensures
the power supply of several RollerDrive starting at the same time.
Properties
·
·
·
·
·
·
·
·
·
·
·
·
·

No installation in switch cabinet required
Compact design using heat dissipation element
Very high peak output (150 %)Adjustable circuit protection (jumper)
Overcurrent protection with resettable fuse
Status signal
LED status display
400 V AC can be looped through4 24-V DC outputs are available
Multiple terminal points, no special and expensive connectors required
Brake chopper for limiting feedback voltage – resulting in feedback capability
Lockable maintenance switch against reactivation
Screw for connecting/disconnecting ground potential of primary side with ground of
secondary side
· Maintenance-free· No power reduction (derating) over the entire operating temperature range

106© 12 | 2021 Interroll

ACCESSORIESSWITCHING POWER SUPPLY HP5424

Roller conveyors

Technical data

Rated supply voltage

400 V AC, 3 phases

Supply system voltage range

380 to 480 V AC ± 10 %Supply system frequency

50 to 60 Hz ± 6 %Supply system power consumption

Typically 1.6 A per phase at 3 x 400 V AC

Rated output voltage

24 V DC

Rated output power

960 W

Rated peak power

Max. 1440 W at 24 V DC for 4 s,
repetition rate depends on duration and actual peak load

Maximum output current

60 A at 24 V DC for 4 s

Current limitation for each output

10, 16, 25 A

Efficiency

Min. 92 %Feedback resistance≤ 35 V DC

Brake chopper

30 W (briefly 200 W)

Belt conveyors

Electrical data

Protection rate

IP54

Ambient temperature in operation–30 to +40 °C

Ambient temperature during transportand storage–40 to +80 °C

Max. installation height above sea level1000 m*Key products

Ambient conditions

Miscellaneous data
Weight

4 kg

Color

RAL9005 (black)

Accessories* The installation in systems at an altitude above 1000 m is possible. However, this can lead to a reduction of the performance values.

© 12 | 2021 Interroll

107

ACCESSORIESSWITCHING POWER SUPPLY HP5424

24V

Dimensions

48V

209

46.6
50

SW24

309

278

SW15

140

160

Ø

10

230

SW29

29.5 35.5 42.7

400V

254

Accessories
Set of rubber seals for all cable screw connections· 24-V DC output for one flat cable, article number: S-1115406· 24-V DC output for two flat cables, article number: S-1115407· 24-V DC output for a round cable (ø 5 up to 13 mm), article number: S-1115405

Scope of delivery· Fit all cable screw connections (in the screwed-on condition) with dummy plugs. Jumper for current limitation of all cables.

108© 12 | 2021 Interroll

Accessories

Key products

Belt conveyors

Roller conveyors

ACCESSORIESSWITCHING POWER SUPPLY HP5424© 12 | 2021 Interroll

109

ACCESSORIESSWITCHING POWER SUPPLY HP5448

24V

48V

400V

Application area

Product description

Voltage supply of MultiControl
via flat cable. Voltage supply of
DriveControl via round cable.
Basic voltage supply of
48-V DC products.

The Interroll switching power supply HP5448 is a three-phase power supply for providing
48-V DC voltage. The robust housing achieves a protection rating of IP54. This allows placementin the immediate vicinity of the products to be supplied with 48 V DC, such as Interroll
MultiControl. The central voltage supply saves costs for control cabinets and allows very shortlines which, in turn, lead to cost savings and error reduction with respect to voltage drops on theline.
The HP5448 is immediately operational, all required functions, such as circuit protection or
maintenance switches, are already present. Given its high level of overload capability, the power
supply is perfectly adjusted to the current requirements of the RollerDrive EC5000. This ensures
the power supply of several RollerDrive starting at the same time.
Properties
·
·
·
·
·
·
·
·
·
·
·
·
·

No installation in switch cabinet required
Compact design using heat dissipation element
Very high peak output (150 %)Adjustable circuit protection (jumper)
Overcurrent protection with resettable fuse
Status signal
LED status display
400 V AC can be looped through2 48-V DC outputs are available
Multiple terminal points, no special and expensive connectors required
Brake chopper for limiting feedback voltage – resulting in feedback capability
Lockable maintenance switch against reactivation
Screw for connecting/disconnecting ground potential of primary side with ground of
secondary side
· Maintenance-free· No power reduction (derating) over the entire operating temperature range

110© 12 | 2021 Interroll

ACCESSORIESSWITCHING POWER SUPPLY HP5448

Roller conveyors

Technical data

Rated supply voltage

400 V AC, 3 phases

Supply system voltage range

380 to 480 V AC ± 10 %Supply system frequency

50 to 60 Hz ± 6 %Supply system power consumption

Typically 1.6 A per phase at 3 x 400 V AC

Rated output voltage

48 V DC

Rated output power

960 W

Rated peak power

Max. 1440 W at 48 V DC for 4 s,
repetition rate depends on duration and actual peak load

Maximum output current

30 A at 48 V DC for 4 s

Current limitation for each output

10, 16, 20 A

Efficiency

Min. 92 %Feedback resistance≤ 60 V DC

Brake chopper

30 W (briefly 200 W)

Belt conveyors

Electrical data

Protection rate

IP54

Ambient temperature in operation–30 to +40 °C

Ambient temperature during transportand storage–40 to +80 °C

Max. installation height above sea level1000 m*Key products

Ambient conditions

Miscellaneous data
Weight

4 kg

Color

RAL9005 (black)

Accessories* The installation in systems at an altitude above 1000 m is possible. However, this can lead to a reduction of the performance values.

© 12 | 2021 Interroll

111

ACCESSORIESSWITCHING POWER SUPPLY HP5448

24V

Dimensions

48V

209

46.6
50

SW24

309

278

SW15

140

160

Ø
10

230

SW29

29.5 35.5 42.7

400V

254

Accessories· Set of rubber seals for all cable screw connections– 48-V DC output for one flat cable, article number: S-1115406– 48-V DC output for two flat cables, article number: S-1115407– 48-V DC output for a round cable (ø 5 up to 13 mm), article number: S-1115405

112© 12 | 2021 Interroll

ACCESSORIES

Universal support, fixed

Sensors detect materials on the conveyors and determine theirposition. Reflex light barriers are used, which require a reflecting
mirror (reflector) on the opposite side of the light barrier in orderto return the light beam.
The sensor kit consists of the sensor and the matching plastic
housing, including fastening clip. The housing can be attacheddirectly to the roller conveyor or to a universal support.

Side guides, sensors, reflectors and other add-on components,
such as scanners, are attached to the fixed universal support.
Fixed universal supports are attached directly to the side profile.

Designation

Dimensions

Reference number

Sensor kit,
3 m cable

43 x 26 x 18 mm (L x W x H)
(H 26 mm with studs)

63104071

Sensor kit,
1 m cable

1.7 x 1 x 0.7” (L x W x H)
(H 1” with studs)

63104072

Designation

Dimensions

Reference number

Universal
support, fixed

60 mm (55 mm above T.O.R.)

1015014

Belt conveyors

Roller conveyors

Sensor kit

Universal support, flexible

Key products

Reflector kit

The reflector kit returns the light beam back to the sensor. The kit
includes a fastening clip and can be attached directly to the roller
conveyor or to an universal support.
Designation

Dimensions

Reference number

Reflector kit

54 x 18 x 30 mm (L x W x H)
(H 39 mm with studs)

64000905© 12 | 2021 Interroll

Designation

Dimensions

Reference number

Universal
support,flexible

200 mm (55 mm above T.O.R.)

63010032

Accessories

Side guides, sensors, reflectors and other add-on components,
such as scanners, are attached to the flexible universal support.
Flexible universal supports are attached laterally to the profile.
Each of these holders can accommodate two flexible universal
support brackets.

113

ACCESSORIES

24V

Side guideSide guide connector

Side guides are used for reliably guiding the product on roller
conveyors and belt conveyors, as well as on the corresponding
components. We offer the side guides in an aluminum and apolymer version. In particular, because of the flexible material,
the guides can be adjusted to the material flow in curves, as wellas when merging and diverting.

Side guides are connected to each other at the transition of
two modules with the side guide connector.

48V

400V

Designation

Dimensions

Reference number

Aluminum side guide

40 x 15 x 2000 mm

63133351

Polymer side guide

40 x 15 x 2000 mm

63010049

Designation

Dimensions

Reference number

Side guide connector

70 x 28 mm

63010050

End cap for side guide profile

Side guide holder

An end cap is attached to the end of a side guide. The contour
prevents products from being caught.

The side guide profile is attached to the universal support withthe side guide holder.
Designation

Dimensions

Reference number

Side guide holder

46 x 28 x 22 mm

63010248

114

Designation

Dimensions

Reference number

End cap for side guide
profile100 x 40 x 40 mm

63010039© 12 | 2021 Interroll

ACCESSORIES

Roller conveyors

End cap for side profile

Designation

Dimensions

Reference number

End cap for side profile

115 x 35 x 3 mm

64000900

Belt conveyors

The end cap closes a side profile at the front.

Key products

Magnetic Speed Controller MSC 50

Designation

Dimensions

Magnetic Speed
Controller MSC 50

Min./max. between frames (BF): 210 – 1,400 mm
Tube diameter: Steel 51 mm, steel with PU sleeve
54 mm© 12 | 2021 Interroll

Accessories

The magnetic speed controller MSC 50 is a purely mechanical
speed controller that ensures a controlled, slow speed on gravity
conveyors with materials weighing from 0.5 kg (1 lbs) to a
maximum of 35 kg (77 lbs). The magnetic speed controller
operates without a gear box, thus enabling startup for very
lightweight containers. Heavy containers are transported at acontrolled speed thanks to the consistently high braking
performance.

115

APPLICATION NOTESWHAT ARE APPLICATION NOTES USED FOR?

What are application notes used for?
The application notes support you during the planning anddimensioning of conveyor systems, as well as during the selectionof Interroll Conveyor Modules.
The application notes offer the following:· Basic rules for trouble-free transport· Decision-making aids for product selection· Calculation examples for the dimensioning of the conveyor
modules and drive performances
In addition, your Interroll customer representative will be happy
to assist you in the selection of conveyor modules, especially if
you require specific measures due to special conveying goods orenvironmental conditions.
You should answer three questions before selecting a conveyor
module:Which tasks should the conveyor technology handle?
· Transporting and/or storing· Sorting and/or distributing
What properties does your conveying good have?
· Length, width and height: Minimum and maximum dimensionsof the transport materials which are conveyed together on one
line· Weight: Minimum and maximum weight of unit loads; ideallyassigned to the dimensions· Condition of the pallet underside: The bottom determines, e.g.,
the suitability of roller conveyors
Does the condition of your conveying good or the surroundings
require special measures?
· For example, are there extreme temperatures, high humidity or
chemical influences?
· Does electrostatic charging pose a problem?
· Is the conveying good fragile or problematic in any way?

· The stability of the bottom must be sufficient for the loading.
· The material must be uniformly and continuously closed above
the rollers on at least one long side up to a height of 5 cm. This
helps optical sensors to detect the product. When transferring
at 90°, detection must be possible on two sides (length andwidth).
· The weight of the materials must not exceed 50 kg/m or 50 kg
per accumulation zone.
· The smallest product for transporting:On straights: 180 mm long. If the product changes its
orientation (e.g., with 90° diverting), then length and width areat least 180 mm
In curves: The roller pitch is greater at the outside radius thenat the inside radius. We will be happy to test your product on
a curve.
· The largest product for transporting:On straights: 800 mm width
In curves: The formula applies to page 118· Typical products:– Plastic containers with the usual dimensions for internal
goods and warehouse transport, such as cardboard boxes,
e.g., in the sizes 200 x 300 mm, 300 x 400 mm,
400 x 600 mm, 600 x 800 mm– Cardboard boxes with stable bottoms suitable for roller
conveyors– Other trays with corresponding properties· The ratio of base area to height, particularly the position of thecenter of gravity, affects the secure standing of the product,
especially on inclines. The center of gravity should be no higher
than 1/3rd of the length of a product.

Product selection
The task that the conveyor technology is to meet in your case,leads directly to the three main sections of this catalog via thefollowing chart: roller conveyors, belt conveyors and key
products.

Task
Transporting/storing

Transport material
The platform is suitable for transporting unit loads. These arecharacterized by the following general specifications:· Suitable bottom for transport on roller conveyors:
The bottom must be suitable for transport on roller conveyors.
In particular, this means that it is smooth, perfectly closed or atleast homogeneously ribbed, or in similar conditions.
Indentations (e.g. with surrounding edges at the bottom, ribs,
stacking aids) complicate the transport, particularly ontransfers, HPD, ball transfer units, and must be tested fortransportability. Bent bottoms, especially hollow or pot-belliedbottoms (concave/convex), have negative effects on thetransport.

116

Task
Sorting and distributing

Properties of thegoods

Goods with stable, flatbottom and a lengthof min. 180 mm,
e.g. cardboard boxes, containers

All types of goods,
e.g. cardboard boxes,
containers, shrink-wrapped materials,
unpackaged products

Horizontal transport

Horizontal transport
Rising/falling gradient possible

Roller conveyors

Belt conveyors

Key products© 12 | 2021 Interroll

Roller conveyors

Basic principles for trouble-free transport

Weight classes

In order to transport the conveying good flawlessly on a roller
conveyor, the following basic principles must be followed:

The roller pitch must be selected so that at least five conveyor
rollers are underneath the conveying good at any given time:

This catalog includes materials up to 50 kg, i.e., up to part of themedium weight class.

P≤

L
5

Transport material

Cardboard cartons, plastic containers, trays,etc.

Load capacity

Up to 50 kg/m

Conveyor speed

0.1 to 2.0 m/s

Between frames (BF)

420, 620, 840 mm (special sizes on request)

Roller pitch (P)60, 90, 120, 150 mm

Rollers

Interroll Series 1700, Interroll Series 3500 andInterroll Series 1100 in PVC or steel,zinc-plated (special types on request)

The weight of the conveying good must be distributed onto as
many conveyor rollers as necessary so that the maximum load
capacity of each individual conveyor roller is not exceeded. Thismay mean that more than five conveyor rollers must support theconveying good.

Ambient temperature–30 to 0 °C or 0 to +5 °C or +5 to +40 °C(depending on the product)

More information about conveyor rollers is available in Interroll's
Conveyor Roller Catalog.

P

Roller pitch in mm (")

L

Conveying good length in mm (")

Load capacity

In general, Interroll groups conveyor modules by drive
technology into the following classes:· Non-powered roller conveyors· Powered roller conveyors at 24/48 V· Powered roller conveyors at 400/460 V
Non-powered gravity conveyors are used as low-cost, simple
solutions for many conveying areas. The transport good is movedby gravity (angle of conveyor) or manually. Optional speed
controllers brake the conveying speed of the transport good on
inclined roller conveyors.

Lane width and measure between frames
The parameter (BF) is a measure between the side frames.
The lane width (LW) is the measure between the side guides.
With fixed side guides, LW = BF.
With flexible side guides, the LW measurement can be larger orsmaller than BF in order to flexibly guide products, e.g. in curves.
On each side, the use of flexible side guides can change the LW
measure by –90/+120 mm (–3.54"/+4.72").
The lane width of the conveyor for straight paths is at least thewidth of the transport material + 20 mm:

Powered conveyors are used for continuous transport, or for zeropressure accumulation of transport goods whose throughput canbe precisely calculated. Merging and diverting of transport goods
is implemented by using our powered key products.

Working with maximum values
Minimum and maximum performance data are listed at many
points in this catalog. These extreme values, e.g., maximum
permissible weight and maximum permissible speed, cannot
always be combined with each other without restrictions. If you
have any doubts, please contact your Interroll customer
representative.

© 12 | 2021 Interroll

LW ≥ B + 20 mm

LW

Lane width in mm (") between the side guides

B

Transport material width in mm (")

Accessories

Drive classes

Belt conveyors· Up to 35 kg: Light· Up to 500 kg: Medium· Up to 1500 kg: Heavy

Roller pitch

Key products

In general, Interroll groups conveyors by the weight of thetransport material into the following classes:

Roller conveyors

APPLICATION NOTESROLLER CONVEYORSIn the following cases, a larger lane width, possibly deviatingfrom the measure between the frames, must be selected:· For conveyors into which transport material is being merged.
· For curves.

117

APPLICATION NOTESROLLER CONVEYORSLane width in curves
In general, the lane width (LW) must be greater in curves than forstraight conveyor paths; for this purpose, the flexible side guide isadjusted accordingly without additional components.
The minimum required outside radius of the side guide (Ra) can becalculated as follows with a given inside radius:(Ri + W)2 + (L / 2)2

Ra =

P
L

The inside radius for our curves is always 825 mm and ismeasured at the inside edge of the profile.

W

L· Select the transition gap LG for all conveyors so that the gap
measures less than one third of the transport material length.

LG

i

R

Ra

LW

L

Maximum length of transport material in mm (")

W

Maximum width of transport material in mm (")

LW

Lane width in mm (")

Ra

Outside radius of curve for rectangular transport materialin mm (")

Ri

Inside radius* of curve in mm (")

L· With a transition between belt and roller conveyors, the roller
pitch P and transition gap LG should be selected so that the
gap is less than one third of the transport material length, andso that at least two conveyor rollers are below the transportmaterial when material exits a conveyor.

Curve modules from Interroll are available in 420, 620 and
840 mm (16.5", 24.4", 33" nom.) measure between frames (BF).
A side guide is equipped with flexible mounting brackets andallows for expanding the lane width (LW) by 120 mm (+4.72")
compared to the measure between frames of the rollers.
Trouble-free transport
The roller pitch and the dimensions of the transition gap between
two conveyors are very important for trouble-free transport.
Transport disturbances can be prevented by taking the following
measures:

LG
L

LG

Transition gap in mm (")

L

Length of transport material in mm (")

P

Roller pitch in mm (")· Select roller pitch P so that at least three rollers are locatedbelow the transport material.

118© 12 | 2021 Interroll

Calculations

Interroll recommends not accumulating any transport materials incurves – except for zero pressure accumulation conveyor
systems .
Since accumulation pressure generates externally acting forces in
the curve, transport materials in the curve area could be pushed
beyond the conveyor edge. This may damage transport materials
and cause personal injury.

FL

Throughput
The throughput TP of a conveyor system is given in units/hour anddepends on the size of the conveying good, the conveying speed
and the cycle times of merging and diverting units.
The window size T is required for calculating the throughput. The
window size T is the distance from the front edge of a conveying
good to the front edge of the following conveying good,irrespective of the actual length of the conveying good or zone
length.

TP =Belt conveyors

For the precise calculation of the power capacity TP, pleasecontact your Interroll customer representative. TP for straightpaths can roughly be calculated as follows:

3.600 ∙ v
T

The accumulation pressure in a curve may be prevented bytaking the following measure:· An additional stop directly in front of the curveFL

TP

Throughput in units/hourv

Conveying speed in m/s (ft/m)

T

Window size in m (")

Accessories

With merging and diverting, throughput is additionally influenced
by the actual length and weight of the conveying good as well as
the transfer cycle. Please contact your Interroll customer
consultant for calculations.

Key products

Ejection of transport material in curves

Roller conveyors

APPLICATION NOTESROLLER CONVEYORS© 12 | 2021 Interroll

119

APPLICATION NOTESGENERAL TECHNICAL INFORMATION

General technical information
General product information
Side profile
Interroll solves conveying tasks with only one side profile.
Exceptions are belt curve and belt merge.
Steel profile 115 x 35 x 2.5 mm· Standard profile for all straight roller and belt conveyors· Standard profile for all roller conveyor curves and Belt CurveLight· Roller-formed steel profile with powder coating· The upper roller edge or the upper edge of the conveyor belt
is always 5 mm higher than the upper profile edge
· Cover made of black PVC· The space behind the cover can be used as electrical conduit
and for housing controller components· The profile has a continuous hole pattern in a grid of 30 mm
for attaching all the required add-on components
Crossbar and electrical conduit
Side profiles are connected with crossbars made of aluminum
profile with plastic cover at regular intervals. They also serve aselectrical conduit between the two side profiles.

Two side guide profiles can be fastened above each other on one
mounting bracket. This creates a continuous closed side guidewith a height of 80 mm from the upper roller edge.
Each conveyor includes two connectors for connection to the side
guide of the next module.
Profile connectors
The side profiles of the modules are connected form-fit with aprofile connector.
Each conveyor module includes 2 profile connectors.
Sensors/Reflector
Sensors and reflectors can be installed in two ways:· Firmly installed directly on the side profile· Flexibly installed on a flexible universal support with additional
assembly plate
In both variants, the studs of the sensor holder are fed throughtwo adjacent holes and secured on the opposite side with thefastening clip. The clip engages noticeably through lateral
movement and secures the sensor holder in place. The reflector
holder is installed in the same way. Our standard design of thesensor is Sick GL6.
Interroll Layouter

Side guideSide guides can be attached to the side profile. They guide theproduct on the track and prevent products from falling off. Pleasetake the variants of the side guide into account when ordering
conveyors.
The Interroll side guides are offered in two variants:· Fixed side guide
The side guide profile is attached to the top side of the side
profile with the help of universal supports. The guide area ofthe profile is aligned with the inside of the side profile.

The Interroll Layouter gives you a menu-driven CAD tool thatprovides professional support in planning a conveyor system withproven Interroll solutions.
The Interroll Layouter is based on Emulate3D from Rockwell
Automation – a widely used and proven program for planningsystems. The intuitive tool includes all the modules of Interroll
platform solutions, such as MCP, MPP, Dynamic Storage andSorter.

· Flexible side guide
The side guide profile is attached to the side of the side profile
with the help of flexible universal supports. The guide area ofthe profile can be positioned +120/–90 mm (–3.54"/+4.72")
offset parallel to the side guide with the help of a Z-shaped
holder.
This must be taken into account especially in curves for
implementing the increased space requirement with theconstant measure between frames of the conveying profiles.
Products that are smaller as well as larger than the actual
conveyor width can be guided with precision.
With the help of the flexible side guide, materials can also be
guided or aligned at an angle to the direction of transport.

120© 12 | 2021 Interroll

The layouts are drawn based on our design guidelines andautomatically calculated using application-specific parameters. All
parameters are exported to an Excel-based conveyor list which
Interroll can use as the basis for creating quotations, quickly andreliably. The layouts can be saved in different common formats,such as .dwg, .dxf, .pdf, .step, .iges and others.
The layouts can be animated using 3D models, thereby providing
an option for spatial viewing of their material handling.
For more information, please contact your Interroll contact
person.

Drive
Interroll uses RollerDrive EC5000 as a drive in the 24/48-V
conveyors.
RollerDrive EC5000:
·
·
·
·
·
·

Internal commutation electronics (brushless motor)
9 gear stages
Constant constant conveyor speed, dynamically controllable
Energy recovery in braking
Electronic holding brake
Motor cable with 5-pole snap-in plug

Technical data:

24/48-V roller conveyor

Mechanical power

32 W

Noise level

55 dB (A)Electrical data

Rated voltage

24 V DC

Each zone has:

Voltage range

18 to 28 V DC

· A RollerDrive (24/48-V motor installed in the pipe)· Idlers driven via belts· An internal control card that controls a maximum of four zones
at the same time
· A sensor/reflector

Idle current

0.4 A

Rated current

2.0 A

Max. start-up current

5.0 A

Permissible voltage ripple<5%
recommended: < 1 %Protection rate

IP54

Tube diameter

50 mm

Wall thickness

1.5 mmMax. reference length

1,500 mm

Ambient temperaturein operation

0 to +40 °C

Ambient temperatureduring transport and storage–30 to +75 °C

Max. humidity

90 %,non-condensing

Dimensions

Ambient
conditions

Control
card

5

2

3

4

D.O.T.

Conveyor direction

1

Start photo cell (optional)

2

RollerDrive connection

3

Photo cell connection

4

Communication cable (Ethernet)

5

24/48-V power bus

2

3

4

2

3

Key products

D.O.T.

Accessories

Each conveyor line is divided into zones that are matched to the
maximum length of the transport good.

Belt conveyors

Generaltechnical data

Zones

1

One to four zones form a pre-installed conveyor module withcomplete cabling which can be connected with other modules.

© 12 | 2021 Interroll

Roller conveyors

APPLICATION NOTES
24/48-V ROLLER CONVEYOR

121

APPLICATION NOTES
400-V ROLLER CONVEYOR

Gear stages:

400-V roller conveyor

Gear
ratio

Max.
speed
[m/s]

Nominaltorque[Nm]

Rated
braking
torque[Nm]

Rated
braking
torque
[Nm]

9:1

1.75

0.45

1.10

0.36

12:1

1.31

0.61

1.46

0.48

16:1

0.98

0.81

1.95

0.64

20:1

0.79

1.01

2.44

0.80

24:1

0.65

1.21

2.92

0.96

36:1

0.44

1.82

4.38

1.44

48:1

0.33

2.42

5.85

1.92

64:1

0.25

3.23

7.80

2.56

96:1

0.16

4.84

11.69

3.84

For further information, please use our Catalog for RollerDrive,
Control System, and Power Supply.

Start photo cellAt the beginning of a line is an optional photo cell (accessories,
page 113) that starts the system.

MultiControl

Roller merge dimensions
The angle and lane width of a merge or diverter module define
the dimensions of the module.
The following table shows the standard dimensions of the merge/
diverter modules (merges).
For angle a = 45° and roller pitch P = 60 mm
Between frames[BF]

Module length[ML]
24/48 V

400 V

420 mm

510 mm

630 mm

600 mm

620 mm

690 mm

810 mm

870 mm

840 mm

930 mm1050 mm

1200 mm

For angle a = 30° and roller pitch P = 60 mm
Between frames[BF]

Module length[ML]
24/48 V

400 V

810 mm

930 mm

845 mm

620 mm1140 mm1260 mm1230 mm

840 mm1540 mm

1660 mm

1680 mm

Operating modes

A MultiControl has four additional connectors for incoming
signals, e.g., for starting merging and diverting processes.

· Transport conveyor

The drive side and the electrical side with the control can beselected for the straight 24/48-V conveyor and must be specified
when ordering. The control is typically located in the profile forcurves at the outside radius.

122

Opening width[FW]

420 mmEach control communicates with its adjacent controls via a data
cable. This cable transmits signals to the start, for accumulation,for error detection, for service life or for the execution of specificcontrol processes along the conveyor system.

An Ethernet bus connector is available for the connection to amaster control; the entire system can be controlled via thisconnector and status information can be read. The Ethernet/IP,
PROFINET and Ethercat protocols are available.

Opening width[FW]

Driven roller conveyors with flat belt drive and 400/460 V motor
can be used in 2 operating modes:

Drive
The rollers are driven by a flat belt tangentially guided at thebottom. Pressure elements secure the contact between belt androller.

Modules
The conveyors consist of 3 different modules:· Drive module with 400/460 V drive, once at the beginning of
the conveyor, incl. belt deflection· Intermediate module, multiple possible· End module, once at the end of the conveyor, incl. belt
deflection© 12 | 2021 Interroll

Length

D.O.T.

Conveyor direction

1

Motor

2

Deflection unit

Functions

AS R

Drive side right

The selection and arrangement of the pressure elements
determine the function of the conveyor. Depending on theapplication, the functions can be combined within a power train.

AS L

Drive side left

The length of a flat belt-driven conveyor is limited to 12000 mm.
The dimensioning of the motor output is handled by Interroll
according to the speed and weight requirements.

· Transport conveyor:
Fixed pressure element in upper fastening position, after every
2nd roller

Roller conveyors

APPLICATION NOTES
400-V ROLLER CONVEYOR

D.O.T.

400 V roller curves
Fig.: Example of a conveyor line with three modules

Curves are available at 30°, 45°, 60° and 90° angles. A drive
station in curves is not possible. If a conveyor path starts with aflat belt-driven curve, a drive station must be planned in a shortstraight before the curve.
Per drive, a maximum of two 90° curves in the same direction ofrotation or one 90° curve with attached straight is possible.

Drive and deflection stations
For modules with flat belt drive, the drive side (left or right indirection of transport) as well as the position of the deflection
units must be specified. The following representations clarify thepossible drive sides and positions of the terminals.

AS L

1

2

R

L

AS L

Conveyor direction

1

Motor

2

Drive module, terminal left: DL; drive side right: R

3

Intermediate slave module: SI; drive side right: R

4

Slave module, terminal right: SR; drive side right: R

In principle, the drive side of the curve is at the inside radius. The
position of the terminals must be specified when ordering; they
are always determined viewed from the curve center.
A maximum of two curves in the same direction of rotation are
possible per drive. The max. length of the straight portion of theconveyor is reduced by 3000 mm for each curve.

Key products

2

D.O.T.

Curves with flat belt drive

Deflection stations

Drive side1

4

3

Belt conveyors

21Flat belt-driven curves always have a fixed drive. Accumulation
on a curve is not possible.

L

D.O.T.

D.O.T.

R
AS R
1

AS R

L
2

1

L

R

Accessories

D.O.T.

D.O.T.

R

2

1

1

Fig.: Drive side right (R) and left (L) and terminals

1© 12 | 2021 Interroll

Deflection unit

123

APPLICATION NOTESBELT CONVEYORS

Belt conveyors
Belt conveyors are primarily used for transport tasks that cannot
be handled with roller conveyors or only under difficult
conditions.

· Maintenance-free:
The totally enclosed motors ensure that the internal parts areunaffected by external conditions and maintain trouble-free
operation for all kinds of applications.
Technical specifications of drum motors

Interroll Belt Conveyors are suitable for the following
applications:

DM 0080

DM 0138

165i

217i

Technology

Synchronous

Asynchronous

Asynchronous

Asynchronous

Diameter

81.5 mm138.0 mm

164.0 mm

217.5 mmGear material

Steel

Steel

Steel

Steel

Rated power

145 to425 W

160 to1000 W

0.306 to2.200 kW0.306 to3.000 kWInterroll Belt Conveyors are not suitable for outdoor operation or
for the transport of bulk material.

Rated torque2.1 to65 Nm

15.7 to238.3 Nm

28.1 to365.2 Nm

28.1 to533.6 Nm

General technical information

Belt pull

1594 N3454 N

347 to4453 N

261 to4907 N····

Incline and decline conveyors
Acceleration conveyors
Conveyors for materials with uneven bottom
Conveyors for compact or irregularly-shaped transportmaterial· Conveyors for high conveyor speeds

DriveStandard Interroll Belt Conveyors are driven by a head drive orcenter drive with Interroll Drum Motors.
Advantages of Interroll Drum Motors:· Plug and play:
Interroll Drum Motors are much quicker and easier to installthan conventional drive systems. Fewer components mean
reduced costs for conveyor design and purchasing of parts.
· Hard-wearing:Interroll Drum Motors keep operating at 100% even underaggressive environmental conditions, such as water, dust, grit,
chemicals, grease, oil and even during high pressure washdown procedures.
· Hygienic design:
Due to the smooth, stainless steel finish and the hermeticallysealed and totally enclosed design, Interroll Drum Motors aremuch easier to clean and therefore reduce the risk ofcontamination in food processing.
· Energy efficient:Compared with many other drives commonly used in industry
today, Interroll Asynchronous Drum Motors use up to 32% lessenergy and when using synchronous drum motors up to 45%
less energy, thus significantly reducing energy bills and theglobal carbon footprint.
· Space saving:
Because the motor, gearbox and bearings are mounted within
the drum shell, the drum motor takes up much less space.
· Safe:As a self-contained component without protruding parts andwith fixed external shafts, an Interroll Drum Motor is probably
the safest drive unit available for state-of-the-art material
handling equipment.

124

For further information, please use our Drum Motor Catalog.
Conveyor belts
2-layer polyester belts with PVC or PU coating are used asconveyor belts. Incline, decline and acceleration conveyors areequipped with laterally grooved surface structures to avoid
slippage of the transport material. Others on request.
Slider bed
Interroll Belt Conveyors are equipped with zinc-plated sheet steel
as slider beds. Other slider beds are available on request.

Classification of Interroll Belt Conveyors
Interroll Belt Conveyors are classified according to the following
features:
·
·
·
·
·
·
·

Use as a horizontal conveyor or incline/decline conveyor
Conveyor length
Lane width
Conveyor speed
Max. load capacity/mMax. overall load capacity/drive
Not suitable for reversing operation© 12 | 2021 Interroll

Boxes, packages, plastic containers,
plastic parts, trays, etc.

D.O.T.
TW
CL

Conveyor speed

0.1 to 2.5 m/s

Lane width

420, 620, 840 mm, others on request

Conveyor length

700 to 30000 mm

Incline/decline

Max. 18°

Ambient temperature

0 to +50 °C

115

550 kg121

Max. total load capacity

LW

HSG

Up to 50 kg/m
364

Load capacity

556
⅔

⅓

Horizontal belt conveyors
Horizontal Interroll Belt Conveyors can be supplied completely
assembled up to a length of 4080 mm. Longer conveyors arealways made up of several module segments. These segments
must be assembled and adjusted on-site.

Head drive with drum or gear motor is possible for Interroll Belt
Conveyor BM 8410 if the overall weight of the transport material
is less than 220 kg and the conveying speed does not exceed 2.5
m/s (492 ft/m). If higher loads and/or speeds are required, acenter drive is used.

TW

HSG

115

LW

121,5

D.O.T.

Direction of transport

Interroll Belt Conveyors BM 843x with incline/decline are used ifheight differences have to be managed. The conveyors can beequipped above with a horizontal component with a fixed angled
frame as well as below with an incline power feeder or decline
power feeder.
The maximum angle of incline or decline depends on the material
to be conveyed. For containers and cardboard boxes, the angle
should be max. 15° to ensure a trouble-free transport.
The drive type is a center drive with drum motor or shaftmounted gear motor. The motor typically has a brake with abrake voltage of 400/460 V.
The required power capacity depends upon the conveyor length,
the construction form of the belt conveyor, the belt speed and thebelt load of the conveyor. The calculation of the required power
capacity (in kW/HP) is performed by Interroll according to yourspecifications.

D.O.T.

BF

Conveyor length

Incline and decline conveyors

The required power capacity depends upon the conveyor length,
the belt speed and the belt load of the conveyor. Calculation of
the required power capacity is carried out by Interroll inaccordance with your specifications. As a point of reference, you
can calculate the power capacity with the simplified formula onpage 126.

CL

CL

40

Note about support stands:
For incline and decline conveyors please use the RM 8841 steel
supports (page 104). With an infeed height or discharge height
T.O.B. > 2000 mm, cross bracing is provided by Interroll forstability.
Accessories

Fig.: Interroll Belt Conveyor BM 8410 (head drive)© 12 | 2021 Interroll

Belt conveyors

Fig.: Interroll Belt Conveyor BM 8411 (center drive)

Key products

Transport material

Roller conveyors

APPLICATION NOTESBELT CONVEYORS125

APPLICATION NOTESBELT CONVEYORS

Calculations
Throughput

TL

D.O.T.

TW

CL

115

121

HSG

α

LW

The throughput TP of a belt conveyor is given in units/hour anddepends on the transport material dimensions and conveying
speed.

364

556

Fig.: Interroll Belt Conveyor BM 8432 center drive + top arch

The window size T is required for calculating the throughput. The
window size T is the distance from the front edge of a transportmaterial to the front edge of the following transport material,
irrespective of the actual length of the transport material or zone
length.
For the precise calculation of the power capacity TP, pleasecontact your Interroll customer representative. TP for straightpaths can roughly be calculated as follows:

D.O.T.

364

CL

TW
LW

556

Fig.: Interroll Belt Conveyor BM 8433 center drive + incline

3.600 ∙ v
TTP

Throughput in units/hourv

Conveying speed in m/s (ft/m)

T

Window size in m (ft)With merging and diverting, throughput is additionally influenced
by the actual length and weight of the transport material as wellas the transfer cycle. Please contact your Interroll customer
consultant for calculations.

TL

D.O.T.

CL
TW

α

TP =

115

121

α

HSG

BL

LW

115

121

364

556

HSG

BL

Fig.: Interroll Belt Conveyor BM 8434 center drive + top arch
+ incline

CL

Conveyor length

BL

Bottom length

TL

Top length

D.O.T.

Conveyor direction

T.O.B.

Onload/discharge heightaAngle, max. 18°

126

Power capacity
The power capacity P of an Interroll Belt Conveyor (applies only
to horizontal conveyors) is specified in kW. The power capacity
depends on the overall weight m of the transport material in kg
and the conveying speed v in m/s.
For the precise calculation of the power capacity P, pleasecontact your Interroll customer representative. P can becalculated with the simplified formula:

P = v ∙ m ∙ 0,005pPower capacity in kW (HP)v

Conveying speed in m/s (ft/m)mOverall weight of transport material in kg (lbs)© 12 | 2021 Interroll

For example, the power capacity P at a conveying speed of
0.5 m/s and an overall weight of 200 kg is calculated as follows:m
P = 0,5 ∙ 200 kg ∙ 0,005 = 0,50 kWsSince the actual power capacity should always be higher than thecalculated value, the selection of a power capacity of at least
0.55 kW is recommended for the example.

Definition of the direction for an orderWith belt curves, the direction is defined relative to the insideradius of the belt curve:
The left side is seen from counterclockwise direction and the rightside from a clockwise direction (see the following diagram).

Roller conveyors

APPLICATION NOTESBELT CURVES AND MERGES

3

2

Interroll reserves the right to select a drive that meets the factory
standard.
7

O

O

D.

D.

R

Average length of merge BM 8455 with gear
motor and BM 8465 with drum motor

Belt conveyors

4

L

45°

1

6

LM

BF

LM

620

987

620

760

D.O.T.

Conveyor direction

840

1192

840

885

R

Clockwise

1020

1348

1020

975

L

Counterclockwise

1220

1507

1220

1060

1

Drive roller

2

Belt

3

Idler pulley

4

Inner side guide5

Drive roller

6

Gear motor

7

Outer side guide

Accessories

BF

5

Key products

30°

.T.

.T.

Belt curves and merges© 12 | 2021 Interroll

127

INDEXInterroll from A to Z

Numeric

E

24-V switching power supply

106

Electrical conduit

120

48-V switching power supply

110

End stop

92

Ergonomics

8

A
Application Notes

116

Belt conveyor

124

Roller conveyor 400 V

122

B
Belt conveyors
Curve

50

Merge

74

Straight

48, 52, 54, 56, 60, 64

Belt Curve68, 70Blade stop

94

C
Control
Conveying good
Crossbar

96, 100, 122

Drive and deflection stations

128

96, 100

EtherNet/IP

96, 100

H
HP5424 (24-V power supply)

106

HP5448 (48-V power supply)

110

HPD

78

I
Interroll Group

4

L
Lane width

117

Lane width in curves

118

Lift

84, 86

116

Lift-Up Gate

82

9, 120

Load capacity

117

D
Deep freeze area

EtherCatM
9, 22, 26, 30, 80
123Magnetic Speed Controller
MultiControl

115
96, 100© 12 | 2021 Interroll

INDEXInterroll from A to Z

PU

Plastic clip

9

Platform

6

Power capacity

126

Power supply HP5424 (24 V)

106

Power supply HP5448 (48 V)

110

Profile connector

120

Profinet

Universal support

9, 113

Z
Zones

121

96, 100

R
Rated width

117

Reflector kit

113, 120

Roller Conveyor
Alignment conveyor

34, 46

Ball table

18, 20Curve

16, 26, 42

Merge

30, 44

Straight

14, 22

Roller pitch

117

RollerDrive controls

96, 100

S
Sensor holder

9, 113, 120

Side guide9, 114, 120

Side profile

115, 120

Spiral Lift

88

Start photo cell

122

Strip merge

72

Support104

T
Throughput

119, 126

Transfer 24 V/48 V

80

Trouble-free transport

118© 12 | 2021 Interroll

129

COMPETENCE CENTER

The Interroll Center of Excellence in Sinsheim, Germany, near
Heidelberg, concentrates on subsystems and modules
implemented at key internal logistics points. These include roller
conveyors and belt conveyors, belt curves and crossbelt sorters.
In this product sector, the company is responsible within the
global Interroll Group for all technical concerns ranging fromdevelopment and application engineering to production andsupport for local Interroll companies and customers.
The 15,700 square-meter center is where the in-house design andmanufacture of the entire product range takes place. This vertical
integration allows us to control the quality of our products from A
to Z and offer custom engineering support for our customers.

Conveyor modules, crossbelt sorters and other key products formaterial flow systems can be seen in the new customer center as
demonstration systems. At our Interroll test center, customers canexperience firsthand the testing of our custom-madeconfigurations for new projects.
Interroll Automation GmbH
Dietmar-Hopp-Str. 3
74899 Sinsheim
Germany+49 (0)7261 938-0

LEGAL NOTICES
Contents

Copyright/intellectual property right

We strive for the information presented to be correct, up to date andcomplete. We have carefully developed the contents of this document.
Nevertheless, errors and changes are expressly subject to change.

Text, images, graphics and the like, as well as their arrangement, areprotected by copyright and other protective legislation. Reproduction,
modification, transfer or publication of any part or the entire content of
this document in any form is prohibited. This document is intended
exclusively for informational purposes and for intended use and does not
authorize replication of the corresponding products. All identification
symbols used in this document (protected trademarks, such as logos andcommercial designations) are the property of Interroll AG or theirrespective owners and may not be used, copied or disseminated without
prior written permission.

About Interroll
The Interroll Group is a globally leading provider of solutions formaterial handling. The company was founded in 1959 and has been
listed on the SIX Swiss Exchange since 1997. Interroll supplies system
integrators and machine builders with a broad product range ofplatform-based products and services in the categories "Rollers"(conveyor rollers), "Drives" (motors and drives for conveyor systems),"Conveyors & Sorters“ as well as "Pallet & Carton Flow” (flowstorage systems). Solutions from Interroll are used by express andpostal services, in e-commerce, in airports and in the areas of food &beverage, fashion, automotive and other industries. The company
counts leading brands, such as Amazon, Bosch, Coca-Cola, DHL,
Nestlé, Procter & Gamble, Siemens, Walmart, or Zalando, among its
users. Interroll, with its headquarters in Switzerland, features a global
network of 34 companies with annual revenues of roughly 530.6
million francs and 2300 employees (2020).
interroll.com

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