Highly productive packing.
The Diana Packer Series.

Reach new heights.
More than just a machine.
With the Diana Packer Series, you can master any challenge
related to the packaging of glued folding cartons.
It doesn’t matter whether you take the first step from manual to semi-automated packing withthe Diana Easypacker or whether you automate the process to a large extent with the Diana
Smartpacker and Diana Packer 4.0, with the solutions from MK Masterwork, which are soldand serviced by HEIDELBERG®, you can realize the full potential of your gluer. Bottlenecks of anykind are a thing of the past thanks to optimal productivity and relief for your employees.
Benefit from automation with HEIDELBERG; in production, it simplifies the control system andoperation of the machines and increases the output.
In addition, you get access to an ecosystem that offers real added value – with service,
digital services, software, cloud-based solutions, training and advice.

 heidelberg.com

03

Productive personnel.
Real added value.
Each of the three machines in the Diana Packer Series
meets very specific requirements. All three create real
added value for you: They relieve your personnel andincrease your productivity when it comes to the packaging
of glued folding cartons.
With the Diana Easypacker, you can get started with the semi-automatic packing of folding
cartons. Manual packing is made easier; your personnel is free for other tasks. The advantageof the Diana Easypacker is that it can not only process classic folding carton design, but also
special formats. With this flexibility, the machine complements the other two models in the
Diana Packer Series.
Diana Smartpacker and Diana Packer 4.0 automate the packing of folding cartons to a large
extent. There are no limiting factors at the end of the process chain, so your gluer can run at fullcapacity. Compared to manual packing, you work more productively and economically.
Thanks to the high degree of automation, both machines offer additional advantages as well
as a high degree of flexibility. For example, you can easily switch the Diana Smartpacker fromone gluer to another if your production processes require it. And both the Diana Packer 4.0
and the Diana Smartpacker can be seamlessly integrated into your logistics chains.

 heidelberg.com/en/diana-packer-series04

Intuitive operation.
Easy to use.
Regardless of the model, all machines in the Diana Packer Series
are characterized by their intuitive operation. The user interface
is characterized by clear pictographs and can also be set to different
languages. That makes it very easy to learn and to use the machines.

Increase your productivity and profitability:
Easy handling for higher productivity
Diana Easypacker – Easy to makeready
The Diana Easypacker prepares the flow of folding
cartons in such a way that manual packing is easy.
Thanks to improved ergonomics and the counting
pulse displayed on the gluer, folding cartons can beremoved in exact quantities. Additional increases
in productivity are possible with extensions such as
the MK packing table. The Diana Easypacker canbe used flexibly behind different lines and can also
be connected to third-party machines. It is easy to
set up and has enough space for two operators topack at the same time.
High throughput for any requirement
Diana Smartpacker – Movable from line to line
Due to its small footprint, the Diana Smartpacker
is movable. This means: You can operate it flexibly
on different gluers. Thanks to the new drive technology, the individual process steps run seamlessly andin an energy-efficient manner. Full shipping boxes
can be removed from both the operator and drivesides. This makes it easier for you to integrate themachine into existing processes or set up new logistics concepts.

The Diana Smartpacker minimizes manual work,
thereby reducing idle time. In addition, the handling of very smooth and narrow as well as large,
heavy, and unwieldy folding cartons – from toothpaste to pizza cardboard boxes – is made easier.
This significantly reduces manual work. The packing performance increases, and the deployment ofpersonnel is minimized.
 heidelberg.com/smartpacker
Fits into any production environment
Diana Packer 4.0 – Flexible packing schemes
The Diana Packer 4.0 is the top performer within
the Diana Packer series. Your packaging processes
are reliable and highly productive with it. You canpack up to five rows and seven layers of folding
cartons per shipping carton – with flexible packing
schemes and multiple output points.

Remote Service & Support
The Diana Smartpacker and the Diana Packer 4.0offer the possibility of remote maintenance andremote diagnosis. During production, HEIDELBERG
can, at your request and with your consent, carryout fine adjustments and troubleshooting. On theone hand, this improves productivity, and on theother hand, it reduces down time.

07

DIANA PACKER
What is the right packer for you?
Choose a solution depending on your performance needs.
100 – 220K1

90 – 130K1

60 – 100K1
40 – 70K1
30 – 50K1
25 – 40K1
20 – 30K1

MANUAL PACKINGDIANA EASYPACKERDIANA SMARTPACKER

1 Cartons/hour; estimation may vary depending on carton format and style.

For more information and technical specifications
on the Diana Packer Series, click here: heidelberg.com/en/diana-packer-series

09

DIANA
PACKER
4.0

R SERIES
Diana Easypacker

Dynamic speed control of theremoval section facilitates thehandling of the folding cartons.

Interfaces to a Diana Folder Gluer
ensure convenient operation of theproduction line and fast reaction
times for intervention in the production flow.

The optional pneumatic packing
table supports comfortable andergonomic work.

Its automation and flexibility
can increase packing output by upto 50 percent compared to purely
manual packing of folding cartons.

Fast packing of up to 70,000 folding
cartons per hour and more can beachieved by the machine design.

Short setup times and easy positioning help operators with frequentjob changes.

Diana Smartpacker

The high level of automation
reduces many manual touchpoints.

Outstanding packing rates of morethan 100,000 folding cartons perhour enable reliable and consistentpacking with minimal manpower.

The flexible output of the filled
outer cartons on the operator oroutput side adapts to space andlogistics requirements.

High flexibility enables packing
schemes from 1 to 4 rows and layers
in the outer carton.

The extended packing schemes
make it easy to implement subsequent variants, such as packing
on the closure flap, creasing line
2 or 4.

The Machine control on HMI leads
to the following advantages: quick
learning during initial installation,
excellent adaptation from previous
models, and simple operation.

Diana Packer 4.0

The outstanding performanceof the peripheral equipment enables
the packing of folding cartons at over
200,000 pieces per hour.

Automatic Case Control enablesmaximum flexibilty by integrating
downstream logistics processes aswell as fully automatic packing of
1 to 5 rows and layers.

Box sampling guarantees reliable
quality control at the right point in
the packaging prozess.

The extended packing schemes
mean that subsequent variants,
such as packing onto the closure
flaps creasing line 2 or 4, are easy
to implement and quick to set up.

An almost autonomous packaging
process is provided by the integration of upstream and downstream
peripherals and logistics systems.

MK Robotics can be used to automate the entire process, including
carton sealing, labeling andpalletizing.

12Automation.
Made to measure.
The Diana Packer Series gives you the flexibility toautomate your company’s packing processes to theextent that you need, and that pays off for you.

From semi-automated to almost autonomous packaging process:Efficient packing performance
Diana Easypacker
Thanks to its flexibility, the Diana Easypacker
can increase the packing capacity by up to 50 percent
compared to purely manual packing of folding cartons. It is perfect for higher production speeds of up
to 70,000 folding cartons per hour.
Minimum deployment of personnel
Diana Smartpacker
The Diana Smartpacker automates many packing
steps that previously had to be carried out manually. This significantly increases the packaging performance in the medium capacity range. Morethan 100,000 glued folding cartons per hour canbe packed reliably and consistently with minimal
staffing.
 heidelberg.com/smartpacker

Maximum speed
Diana Packer 4.0
With over 200,000 glued folding cartons per hour,
the Diana Packer 4.0 is one of the fastest packaging systems on the market. The highly automatedmachine achieves the highest production speeds sothat it can keep up with any gluer. With the DianaPacker 4.0, there are no longer any bottlenecks inyour operation when it comes to folding carton
gluing and packing.
With the Automatic Case Control function, it determines both the packing scheme for filling several
layers and rows and the automatic feeding and dispensing of the outer cartons. With the Diana Packer
4.0, you can achieve an almost autonomous packing process by integrating interleaving sheet feeders,carton erectors, carton sealers, and conveyor
systems.

13Relieving personnel.
Increasing productivity.
From tablet cartons to pizza boxes – Machines from theDiana Packer Series remove manual engagement in thepackaging process. Regardless of being a traditional
operation or a highly industrial packaging specialist:
You reduce unit costs and increase the productivityof your folding carton gluer and postpress.
Diana Easypacker makes it easier to get started with automated carton packing. Thanks toits high level of flexibility in terms of cardboard box design, the small and quickly adjustable
Packer is also the perfect addition to new and existing machines for handling a variety offolding cartons.
The Diana Smartpacker with an output of more than 100,000 cartons per hour is ideal for
packaging operations that want to increase automation and productivity with minimum
manpower and therefore need a compact and movable machine that can be used flexibly on
different gluing lines.
With an output of up to 220,000 folding cartons per hour, Diana Packer 4.0 produces as fast
as any folding carton gluer – and in almost autonomous operation. Highly industrial packaging
specialists can also subsequently integrate the machine into almost any production line (alsofrom third-party manufacturers) in order to increase capacity and efficiency with minimal personnel costs.

 heidelberg.com/en/diana-packer-series

14

“The Diana Smartpacker helps our customers
to simplify the handling of the glued folding
cartons behind the gluing machine and fully
utilizes the performance of the machine.
With its compact design this enables ourcustomers to think about new logistics
concepts that were previously not possible
due to space and cost constraints.
NIKO SCHMIEDEBACH
Product Manager Postpress Packaging
Heidelberger Druckmaschinen AGGermany
Learn more about theDiana Packer Series.
 heidelberg.com/en/
diana-packer-series

Everything you need in one place.
The HEIDELBERG ecosystem.
Remote Services
Enjoy the benefits of fast and remoteproblem solving, maintenance andanalysis of machine performance.

On-site services
From technical service to parts
delivery: To ensure stability
in your production, we provide
24/7 support worldwide.

Prinect Business
Automate your commercial
processes and see where you
make or lose money.

Prinect Production
Make your print
processes perfectly
seamless withvolume-based pricing.

End-to-end production workflow
Increase productivity withspeed, quality, digital
integration, and reliability.

Every print shop is different, and every customer
has unique, comprehensive needs. That is why
we have developed our offerings to serve theseneeds all across the spectrum. What makes us

unique is that you can find everything here thatmakes your print shop smarter, faster, and better.
Make HEIDELBERG your one-stop shop for everything that contributes to your success.

Sustainable production
The digital customer portal
Reach cloud-based production,
shopping, support, reporting,and administration services fromanywhere, at anytime.

Go green and reduce wasteand energy consumption
with our sustainable solutions.

CO²

The right investment
HEIDELBERG machines have a highresale value. If you invest in it today,
it will pay off in the future.

Saphira® Consumables
Use proven and tested
consumables optimized foryour HEIDELBERG equipment,
including an eco-friendly
product line.

Print Media Center Network
Experience our equipment running at
three locations: Wiesloch-Walldorf (GER),
Atlanta (USA), Shanghai (CHN).

HEIDELBERG Contracts.
Contract packages as individual
as your requirements.
You benefit from a combination of best-in-class products fromHEIDELBERG. Our Lifecycle and Subscription packages help you
keep your machines running at their best.
SOFTWARE

TRAINING &CONSULTING

CONSUMABLES

Lifecycle
Pay-per-month

EQUIPMENT
Subscription Smart
Pay-per-outcome

Subscription Plus
Pay-per-outcome

SERVICE

Our contracts are scalable to your needs:
We put together a lifecycle contract package foryou from at least two of the three components –service, consumables and software. This offers you
everything you need for reliable and stable printing
production. The services are billed on a monthly
basis. Subscription also includes training and consulting, Vendor Managend Inventory (VMI), andoptional equipment. VMI automates the management of consumables. Thanks to the strong partnership with HEIDELBERG, you can enjoy the benefitsof a comprehensive and optimized print production

18VMIsystem. With Subscription, payment is made perprinted sheet.
The following applies to both packages: You reduce
your process costs and gain more time for yourcustomers.
Have we piqued your interest? Let us work
together to create your customizedz solution
package that best fits your needs.
 heidelberg.com/contracts

How can we help you?
Get in touch with us.
We hope that this brochure will inspire you. There is more we can tell you about how
we could make your printing business more efficient and profitable.
If you are interested in the Diana Packer Series or would like to learn more about what
we can offer, feel free to contact us. We’re only ever an e-mail or phone call away.

Reach us by email

 contact@heidelberg.com
Use the contact form heidelberg.com/info
Please find the phone numbers of yourlocal sales organization here: heidelberg.com/contact

Publishing information
Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52 – 6069115 Heidelberg
Germany
Phone +49 6221 92-00
Fax +49 6221 92-6999
contact@heidelberg.com
Further details at:heidelberg.com

Production note
Image credits: Heidelberger Druckmaschinen AG;
Masterwork Machinery GmbH (12); Shutterstock, Jacob Lund (19)Platemaking: Suprasetter
Druck: Speedmaster
Printing: Stahlfolder
Consumables: SaphiraPrinted in Germany
Trademarks
HEIDELBERG, das HEIDELBERG Logo, Prinect, Saphira,Speedmaster, Stahlfolder and Suprasetter are registeredtrademarks of Heidelberger Druckmaschinen AG in theU.S. and other countries. All other trademarks areproperty of their respective owners.
For details on the emissions of the Diana Packer Series,
please visit us at heidelberg.com/emissionsangaben
Liability for contents
The contents of this brochure have been prepared with greatcare. No warranty or liability is accepted for the correctness,completeness, or accuracy of the information. There is no
guarantee or warranty that the customer will be able to achieve
the values and numbers (e. g. relating to the function andperformance of the machine and the software) specified in thebrochure. The information provided is based on ideal conditions
and proper use of the machine and the software. Achieving
these values and numbers depends on a variety of factors
and circumstances that are outside the control of HEIDELBERG(e. g. machine settings, technical conditions, ambient conditions,raw materials and supplies used, consumables used, standardof care and maintenance of the machine, expertise of theoperator, meeting the respective system requirements, etc.).
Version Mar 2024