Online Machine Diagnosis System
SensorSensor type

Model

Vibration
pickupSelectable High sensitivity, wide band, ultra high/low temperature,submersible
PU-611 Side cable connection, general purpose, waterproof, insulated
PU-621 Top cable connection, general purpose, waterproof, insulated
PU-616 Side cable connection, with connector, general purpose,waterproof, insulated
PU-626 Top cable connection, with connector, general purpose, waterproof, insulated
PU-661 Side cable connection, high temperature, waterproof, insulated
PU-671 Top cable connection, high temperature, waterproof, insulated

Description

Sensor type

Model

Measurement mode

Max. input channels for each unit
Vibration Analog Contact
Pulse

Vibration measuring(Daisy chained wiring)

16ch

8ch

8ch

4ch

32ch×2ーーーVibration measuring
Expansion Analog measuring andunit
contact input

64ch

ー

ー

ー

ー

32ch

32ch

ー

Function Real-time
vibration measuring
unit

12ch
24ch

ー
ー

ー
ー

4ch
4ch

Max. 3 of expansion unit or Max. 3 of function unit can be individually connected to a base unit.
*2:Notethat any combination of units can be connected up to 5 units in amount.

Speciﬁcations of FFT analysis
Sampling
With alarm automatic, regular interval automatic, arbitrary
Frequency range
10, 20, 50, 100, 200, 500, 1k, 2k, 5k, 10k, 20kHz

Measurement
mode
Frequency
Range

Frequency mode Measurement range

Acceleration ALL
Acceleration BPF
Acceleration PEAK
Acceleration ENV
Velocity
Displacement

5〜20kHz
1k〜20kHz
1k〜20kHz
1k〜20kHz
5〜1kHz
5〜1kHz〜1500m/s2O-P*4〜1000mm/sO-P*4〜10000µmP-P*4

Base unit/Vibration scanning unit
Real-time vibration unit
Measurement
interval
5 〜 10s x number of channels
１s
Data summary report Base(interval 1 to 900s)*3, hourly, daily, weekly, monthly and yearly reports
Average, max., min., crest factor, measurement condition signal
Calculating item
Relative value alarm, variation value alarm, group alarm
Alarm criteria
Signal abnormality criteria Sensor fault, abnormal measurement value
value represents the measurement range when the sensitivity*3: Can be used only in real-time vibration measurement. *4:ofThe
input sensor is set to 5.1mV/(m/s2).
For velocity and displacement, the values represent the measurement
range at input signal set to 156.7Hz (Velocity) and 70.5Hz (displacement).

100, 200, 400, 800, 1600, 3200, 6400,
12800, 25600, 51200 lines*5

Resolution
Window function
Averaging

Rectangular, Hanning, Hamming, flat top
Time synchronized averaging, averaging, overlap

Speciﬁcations of analog measurement
4 to 20mA DC*6, 0 to 5V DC, 1 to 5V DC, 0 to 10V DC*6
Input signal

Analysis support

Multi-channel simultaneous FFT, continuous FFT,
triggered measurement, zooming, harmonic analysis,side-band analysis, order scaling

Cursor function

Single, twin, band, synchronized, 㸊t, 㸊f

Measurement interval
Data summary report
Calculating item
Alarm criteria
Signal abnormality criteria*5: Automatic and continuous processing can be used only in the range of 100 to 6400 lines.

1sBase(interval 1 to 900s), hourly, daily, weekly, monthly and yearly reports
Average, max., min., measurement condition signal
Relative value alarm, variation value alarm, group alarm
Abnormal measurement value*6: A signal conversion amplifier is additionally required.

Speciﬁcations of pulse measurement
TTL level input (for time synchronized averaging trigger)
Input signal

Speciﬁcations of contact measurement

Speciﬁcations of contact output
Caution alarm, danger alarm
Output signal
Load voltage : 250 VAC(DC) ; Continuous load current : 0.2A
Contact capacity

Input signal
Data summary report
Calculating item
Alarm criteria

Online station

Web client

Item

The New World Classic ̶An Ever Evolving System̶

Speciﬁcations of vibration measurement

Types of conﬁguration units

Base unit

Super CMS-10000*1: A signal conversion amplifier is additionally required.

Local station
Unit name

Description

PU-441 Side cable connection, intrinsically safe (explosion-proof), waterproof, insulated
PU-451 Top cable connection, intrinsically safe (explosion-proof), waterproof, insulated
Vibration
PU-446 Side cable connection, with connector, intrinsically safe (explosion-proof), waterproof, insulated
pickup
PU-456 Top cable connection, with connector, intrinsically safe (explosion-proof), waterproof, insulated
Velocity sensor Selectable General purpose, or intrinsically safe (explosion-proof)*1
Displacement sensor Selectable General purpose, or intrinsically safe (explosion-proof)*1
Temperature sensor Selectable Resistance thermometer, etc.*1

Item
Web browser
Display

Specifications

PC

CPU : Core 2 Duo or higher ; Memory : min. 2GB
OS : Windows XP/Vista/7

Server

CPU : Xeon 2.66GHz or higher ; Memory : min. 4GB
OS : Windows Server 2003/2008
DB : SQL Server 2005/2008

Display
Printer

Windows compatible display (XGA or higher)
Windows compatible printerNon-voltage a-contact (input current : 10mA, 12VDC)
Hourly report
Cumulative time, cumulative countRelative value alarm

Specifications
Internet Explorer 6 or later
Windows compatible display (XGA or higher)

Related vibration instruments
品名

Displacement-vibration conversion unit
Online vibrometer
Machine diagnosis instrument

Model

Speciﬁcations

MP-150

Input : displacement 2ch

MK-64

Input : vibration 1ch

MK-210HEⅡ

Portable instrument

Internet Explorer, Windwos XP, Windows Vista, Windows 7, Windows Server, SQL Server, Excel are trademarks of registered trademarks of Microsoft Corporation.
* Windows,* Core 2 Duo and Xeon are trademarks of Intel Corporation or its subsidiary company.
* All speciﬁcations data contained in this catalog are subject to change without notice for product improvement.

The online machine diagnosis system"CMS Series" has an excellent reputationfrom our customers.

formerly Kawatetsu Advantech Co., Ltd.
ＵＲＬ : http://www.jfe-advantech.co.jp/

Tokyo Head Office (Overseas Sales)
JFE Kuramae Bldg., 2-17-4 Kuramae, Taito-ku, Tokyo
111-0051, Japane-mail : tokyo@jfe-advantech.co.jp Tel. +81-3-5825-5577 Fax. +81-3-5825-5591
Head Office and Main Plant
3-48, Takahata-cho, Nishinomiya-shi, Hyogo Pref.
663-8202, Japane-mail : honsha@jfe-advantech.co.jp Tel. +81-798-66-1508 Fax. +81-798-65-7025
JC-Super CMS-10000-02A

10.06.2000 K

formerly Kawatetsu Advantech Co., Ltd.

Super CMS-10000
Optimizing your machines to achieve efﬁcient producti
production and higher quality
Detects abnormality of facility earlier

Online machine diagnosis system
Super CMS-10000 is a system that quantifies the status of plant facilities and detects
abnormalities.
It contributes to maintenance and production activities as a tool essential for higher
capacity utilization, quality improvement and maintenance cost optimization.

Lengthens repair interval

Utilizes capaccity efficiently

Basic concept of online machine diagnosis system

Machine diagnosis system

Local station

Online station
Network

Reduces inspection operations

Junctionbox
Trend graphVibration
pickupSupport facility improvements assess

FFT graph

Features
Automated vibration diagnosis of rotating machines ………A fully automated system that automatically analyzes the cause of abnormality andoutputs a diagnostic rerport.
Advnaced warning function…………………………………Early detection of abnormalities by newly developed judgment algorithm such asgrouping ratio judgment in multiple machines.
Real-time vibration measurement …………………………Measures and records the vibration behavior of the running facility in real-time tosupport post-event analysis and quality control.
Equipped with an advanced vibration analysis function ……Equipped with functions such as multi-channel simultaneous FFT analysis,real-time FFT analysis and FFT graphic display with up to 51200 FFT resolution to
enable sophisticated facility control.
Replete self-diagnosis function ……………………………By detecting sensor abnormalities (wire breaking, short-circuit, inverted connection,etc.), local station's abnormalities and network abnormalities, necessary information
to maintain the diagnosis system is unified.
Multi-tab Interface …………………………………………Using multi-tab interface,user can switch windows easily.
Correcting function of measured vibration values …………Even to the facility that has variable spindle speed, correcting measured vibration
values with using correlation comparison map enables to monitor the trend graphadequately.
Daisy chaining ………………………………………………Daisy chain connection of each vibration pickup enables reduction of the wiring cost.
Multi-language capability …………………………………Each user can freely select from display languages such as English and Japanese.
Expansion of local station …………………………………Satisfying the user's demand, adequate combination of units can be realized.

We pprovide comprehensivep
supportppfrom introduction to operationp
accumulated
experience
reliabletechnology.
of the system throughthhroug
gh our accumulate
ed expperience and relia
able tecchnology.

Rotating machine

Enhances quality
Analysis of thepresent state

Proposal of an
optimum system

Introduction andinstallation of CMS

Effective-utilization
following

Control room
Portable diagnosis
instrument

Web client
FirewallOnline station

受信メール
振動警報が発生しました。

Web client

Operation room

シグナルNo:1
測定箇所:№1ポンプ > 電動Remote accessfrom a businesscomputer using
a browser

Portable diagnosis
instrument

Online station

機負荷側
警報状態:
加速度ALL:3.69m/s2
加速度BPF:5.53m/s2Internet

加速度PEAK:13.68m/s2
速度:0.76mm/s
変位:12μm

E-mailData server
Web server
Mail server

Ethernet

Ethernet
Mobile phone
Alarm notiﬁcation
via e-mailBase unit
Local station

SensorSuper CMS-10000

1

Daisy chained wiring

Vibration Analog Contact

Vibration(Daisy chained wiring)

Base unit + expansion unit
Daisy chained wiring

Vibration Analog Contact Vibration Analog Contact Temperature Vibration(Daisy chained wiring)

Base unit + expansion unit
Daisy chained wiring

Vibration Analog Contact Vibration Velocity Displacement Vibration(Daisy chained wiring)

Base unit + expantion/function unit
Daisy chained wiring

Vibration Analog Contact Vibration Analog Contact Temperature Velocity Displacement Vibration(Daisy chained wiring)
2

Super CMS-10000

Super CMS-10000 System Blocks
We propose an optimum system that meets the customer's needs bysummarizing the results of analyses about the problem of custmore's
machines and the condition of the machines.

Highly resolutive FFT function up to maximum 51200 lines

Online station/westation/web
b clientclie
entBasic component

Simple diagnosis by vibration
ibration Precise diagnosis by vibration Equipment management logging

Facility configuration treet
Measuring route configurat
configuration
tion tree
Alarm event list
Utility
Facility configuration list
Measuring route list
Automatic self-diagnosis event list
Individual setting management
Automatic alarm level setting
Periodical data reportrt

Simple diagnostic rep
reportport
Measured level grap
graphphDeterioration forecast graphgTrend graphRemaining life forecast
Absolute value graph
Off-line monitoring

FFT graph
FFT history graphh
Preciise diagnostic ana
aalysisPreciseanalysis
port
Precise diagnostic reportgs
Diagnosis of bearings
Diagnosis of gearssi
isms
Diagnosis of mechanisms
Diagnosis of pumps andd fansrs
Diagnosis of motors

MachineMacchine maintenance log
MachineMaachine inspection log

Operation monitoring

FFT graph
Zooming display (3200 lines)
In resolution of 3200 lines,
sideband cannot be observed.

Cumulative operating time graph
Cumulative ON frequency graph

Correlation comparison

Characteristic
Characte
eristic frequency momonitoringoonitoring

Zooming display (51200 lines)
In resolution of 51200 lines, sideband can
be clearly observed.

Multi-channel simultaneous FFT function, real-time FFT function

Correlation comparison graph

Equipment drawing layout
layyout

Equipment layout tool

External contact output
put tool Navi-guide toolRegisstration of configur
rationRegistration
configurationand sentences

Alarm event outputt
Abbnormality event outttput
Abnormality
outputEquipment drawing layou
layoutu editorut

E-mail transmissionn toolMulti-language tooll

Alarm event
Automatic self-diagnosiss event

English, KoreanChinese, Japanesee

Portable instrument link tool
Inspecting and measuring data upload

Data export tool
TEXT format output
EXCEL format output…Option

Real-time measuring function
Network
Wired LAN

Optic LAN

Wireless LAN

ADSL modem

Ethernet

Local station
Base unit
Vibration 16, vibration(daisy chained wiring) 32ch 2, analog 8ch, contact 8ch, pulse 4ch, contact output 2ch
Vibrationmeasuring unit

Real-time vibration
measuring unit

Analog measuring andcontact input unit

Vibration 64ch

Vibration input 12 or 24ch,
pulse 4ch

Analog 32ch,
contact 32ch

Contact
outputDaily report(One time/day)Hourly report(One time/hour)

Base report(One time/minute)

Cycle report(One time/second)

Local station taht can be freely combined with units
Daisy chain junction unit

Vibration measuring unit

Base unit

Analog measuring and contact input unit

155

Real-time vibration measuring unit
Super CMS-10000
MK-10000

Vibration signal

Pulse signal

Analog signal

Contact signal

210

150

Super CMS-10000

3

60

4

Super CMS-10000

Super CMS-10000 Software
Basic
automated system that automatically analyzes the cause of inferiority and outputs a diagnostic rerport.
A fully autocomponent Multi-tab ininterface and panel display enable various monitoring information to be displayed on the screen.

Precise diagnosis Performs automatic diagnosis using a dedicated argorithm for each equipment type・Fan/blower diagnosis ・Pump diagnosis ・Roll diagnosis ・Motor diagnosis ・Gear device diagnosis
by vibration

Equipment drawing layout (detail)

Equipment drawing layout (whole)

Displays the facility
satus in a layout

Equipment drawing layout (part)

FFT graph (detail)FFT graph (multiple)

the useuser to display cumulativeumulative
Operation Enables
operation time anda cumulativee ON
monitoring frequency of contact
coinput signal
gnal
Facility configuration tree
Displays facility configurationin tree format

Alarm event management
Displays alarm event
information in a list

Main window

Measurement route tree
Displays input configurationof sensors in a tree format

FFT history graph

Enables the user to grasp critical speed

Equipment Compiles inspection/repairinshistoryequipmen in a databasemanagement of equipment
logging

Correlation and to correct ideally vibration values
to spindle speed by thecomparison according
correlation comparison between measured
vibration values and spindle speed

Alarm details

Cumulative operating time graph/cumulative ON frequency graph

Equipment management logging
Correlation comparison graph

Monthly report output

Navigation Interactive interface for guidance
Comfirm the trend graph. If vibration value is rising up,investigate the reason by FFT graph.

Simple diagnostic report

Individual precise diagnostic
report for machine element
reIndividual precise diagnostic
report for equipment
Navigation bar
Alarm list output

Facility layout configuration tool

Simple diagnosis Supports simplified diagnosis of the facility and determination of the repair timing
by vibration

Enable the user to freely configure the facility layout

P
Portable
instrument Links with a portable diagnostic instrument
link toolli
MK-210HEⅡ data processing software

Calculating conditions settings

Poratble diagnosis
instrument

Measured level graph

Trend graphResults of automatic alarm level setting
Trend graph

Facility layout editor

External contact
output tool

Mailtransmission toolMulti-language tool

EnglishDeterioration
forecast graph

Super CMS-10000

5

Remaining life forecast

Absolute value graph

Off-line monitoring

Contact output…OptionMail transmission

KoreanData export tool

Japanese Chinese

csv
xls

Multi language

Data export

6

Super CMS-10000