High-Rigidity Digital AC Servo Press

Lineup1-point SDE-1515i3 / SDE-2017i3 / SDE-3020i3

HIGH-RIGIDITY
DIGITAL SERVOSTAMPING
PRESSMACHINES

High Rigidity &Powerful servo press

SDE-1515i3 + ALFAS-03KR

The new “i3” control offers the ability to achieve
high-precision forming and improved productivity.
Improved quality andproductivity

Contributes to product quality
control with the built-in load monitor
as standard equipment

2Reduction in setup time

Improved operability

The standard equipment ofautomatic slide adjustment greatly
reduces the setup time.

The 12.1" wide screen operation
panel has a swivel structure for
improved visibility.

Digital AC Servo Press

New Technology of the SDE-i3 GORIKI Series
1 Newly developed i3 control in pursuit of operability
Improved operability of the screen
Production
Three types of basic
operation mode screensare provided for easeof use. Verifying thenecessary information ineach operation mode canbe done quickly and easily.

TrialSetup

2 High-rigidity frame structure forstrengthening longitudinal rigidity

High rigidity structure by new solid-column frame

Chevron-shapedstructure

A new solid-column frame structure was adopted with a chevron-shaped
structure on the upper part of the front frame and reduced cutout in thebed front plate. The longitudinal rigidity has been strengthened with thereduced expansion of the frame during stamping. With the reduction of
breakthrough amount compared with conventional models, high precision,high quality manufacturing is supported.

3 High rigidity guide structure excellent inresistance to eccentric load

Center-gib full-guide structure

Making the slide gib into a center-gib full-guide structure and adding
side ribs enhance the lateral rigidity compared with conventionalmodels. The improved eccentric load resistance characteristics sustain
stable stamping accuracy.

StableCenter-gib full-guide structure
New Center-gib

Conventional rear-gib

4 Pursuit of productivity to meet stamping
needs

Further improvement of productivity
In order to improve workability in die change and accessibility from therear, the frame front-to-rear dimension is reduced. In addition, productivity
improves by increasing the number of strokes by pendulum motion.
Strokes per minute: 1.45 times greater

Productivity comparisonSDE-2017i3
GORIKI
Conventional-1
TPL-200FX 70 min

102 minProductivity comparison calculation conditions-1Machine

SDE-2017i3 GORIKI
Pendulum motion
Starting position: 90 mm
Approach strokes
75 min-1
Motions

70

80

90100 (min-1)

TPL-200FX
Link motion
Stroke length: 175 mm
35 - 70 min-1

3

High-Rigidity Servo Drive Stamping Press Machines

New Technology of the SDE-i3 GORIKI Series
5 Enlarged slide area to meet multi-step
progressive stamping

Enlarged slide area
In addition to the high-rigidity frame structure, the enlargementof the slide area allows for the ability to install multi-step dies.
This satisfies a wide range of stamping needs, including highvalue-added forming of plates, forging, and high-tensile strength
steel plates.

6 High value-added forming and improved productivity
Diverse motion patterns
By selecting the most optimal motion path according
to the product, it is possible to improve formability,accuracy, and reduce cost.
The new standard process sample programming,along with motion sample programming and motion
editing, makes the i3 control significantly more simple

and easy to program, even for less experienced
users.

Sample motion screen

Processing sample screen

Available motions:Crank, link, soft, program, pendulum, coining, repeat,
pulse 1, pulse 2, pulse 1 pendulum, pulse 2 pendulum

7 ECO machines with environmental consideration
Servo press machines with ECO-friendly
AMADA’s servo press machines were ECO machines, or environmentally conscious products,
which contribute to environmental impact reduction and working environment improvement.

1 Power conservation:
Sharp reduction of power consumption

ECO monitor screen

The power load-leveling, energy-saving circuit of theservo presses sharply reduced their power consumption
as compared with conventional machines*. It contributes
to the visualization of power consumption.

2 Resource conservation:
Reduction of lubricating oil consumption

Lubricant consumption is drastically reduced compared
to conventional machines* by abolishing oil pans andadopting a circulating oil lubrication system.

3 Working environment:
Significant reduction of stamping noise

Optimum slide motions help to cut the high decibel rangeof stamping noise. This reduces noise generation andimproves the working environment.

4* Mechanial stamping press machine of the same classDigital AC Servo Press

Other Functions
System Automation
Coil handling system

Complete turn-key systems with the press and coil handlingequipment, designed by the same manufacturer, to meet yourspecific application.

Uncoiler
Equipped with an analog loop
control function. Prevents thecoil from loosening and reduces
scratches.

Straightener
Easy roll cleaning reduces
product defects.

Controls
The ALFAS is the first-in-theworld integrated control system
between a press machine andmaterial feeder. Controls both
equipment with one HMI.

SDE-1515i3 + ALFAS-03KR

Network-compatible stamping press machines
Visualization of stamping press operation status and maintenance information by PC- Digital network connection is possible from generalpurpose to servo presses.

Information sharing
with external systems- Real-time monitoring of presses connected to thefactory network.
- Alarm and maintenance information can be checked
and saved in real-time.

Mobile phone/Tablet

IoT Solution ofAMADA Group

V-factory:

Visualization of operation/
production information- Reference of operating information- Reference of maintenance information

APINES Web server

Visualization software of press shop

Computer terminal- Reference of operatinginformation- Creating daily/monthly
reports- Operation data
- Maintenance data

WANMS
Pressure waveform
analysis software

Network-compatible stamping press machines

TP-FX Series

SDE-i3/SDE-i3 GORIKI
SDEW-i3 Series
SeriesWireless LANrouter

SMAPS
Motion creation andediting software
Automated collection ofproduction/operation data

SWE-i3 Series

ALFAS
5High-Rigidity Servo Drive Stamping Press Machines

Processing examples with sample workpieces
High accuracy shear processing
Machine: SDE-1515
Material: Hot rolled mild steel

Machine: SDE-1515
Material: Hot rolled mild steel

sheet (JIS: SPHC)

sheet (JIS: SPHC)

Thickness: 3.2 mm
Size: 83 x 46 mm

Pendulum motion

Thickness: 3.2 mm
Size: 83 x 96 mm

Pendulum motion

2 types processing in one die
Spot face by sheet metal forging, diameter of the holeby high accuracy shear processing.

Integrated forming by sheet metal forging technology
Machine: SDE-2017
Material: Hot rolled mildsteel sheet(JIS: SPHC)

Size:
Outer diameter: ø34.5 mm
Flange thickness: 4 mm
Axial height: 11.5 mm

Pulse 1 motion
Sample workpieces supplied by OTA Co.,Ltd.

Cut section
Flange part and axis part are formed
integrally by sheet metal forging
Conventionally, a product with a flange and axis
is processed such as cutting, header processing,welding of two parts.
6But this product has problems for strength, costand accuracy. Sheet metal forging(Increasingthickness to axis section) has solved aboveproblems.

Digital AC Servo Press

Dimension Tables for Die Space

150

90
750570
650

500
580
300
880
950

ø50.5 F7

ø50.5 F7

Standard shank hole
ø50.5 F7150

SDE-3020i3
100

SDE-2017i3

504585

SDE-1515i3
Standard slide bottom drawing

Unit: mm150 150

4 x ø26
Inversed spot
facing ø54,
depth: 1300 150 150
980
1050

150 150

4 x ø26
Inversed spot
facing ø54,
depth: 1300 150 1501350

300 150 1501290

150 150300

150 150150 150 150

300 150 150 150
1740

w1

h3h2

850

750
150 150

900

Bolster plate drawing

1420

T-slot details (common)+0.52(38)+2

16 0+337 0(0~1)

022 -0.5

22 0Dimension Tables for Bed Bottom

Machine name
w1
w2
h1
h2*
h3*

SDE-1515i3

SDE-2017i3

54778014515080547
770145
15580

h3

w1

h2

h3 h1

w1
w2

h2

w1
w2

h3 h1

SDE-3020i3

h2

SDE-1515i3
SDE-2017i3

Unit: mm
Machine nameSDE-3020i3

w1

850

h2*

90

h3*

80*When the anti-vibration device with AD base plate is installed.

7

High-Rigidity Servo Drive Stamping Press Machines

Digital AC Servo Press

Specifications and Dimension Drawings
Machine specifications

SDE-1515i3

Machine name
Model name
Frame type
CapacitykN
mm
Side opening*mm
Continuous no-load stroke rate
min-1
Stroke lengthmm
Die heightmm
Slide adjustmentmm
Slide face dimensions (LR x FB)
mmBolster dimensions (LR x FB x T)
mm
Main motor (AC servo), continuous rating kW
Tonnage rating point above BDC

SDE-2017i3

SDE1515I3
SF (GORIKI)
1500
4.3
580 x 280
~ 95150380100
950 x 580
1290 x 750 x 160
35

SDE-3020i3

SDE2017I3SF (GORIKI)
2000
5.3
650 x 305
~ 75
175
415
1101050 x 650
1420 x 850 x 180
40

These specifications, machinery, equipment, and appearance aresubject to change without notice for reason of improvement.

SDE3020I3
SF (GORIKI)
3000
5.0
770 x 350
~ 60
200
460
110
1350 x 750
1740 x 900 x 200
50*Side opening is height above bolster top surface.

Machine outline dimensions

Unit: mmMachinenameW1

SDE-1515i3
1900

2050

2280

B2

1905

2090

2050

H1

3290

3670

4420

D900

1000

1055

E1

1380

1510

1830E21260

1390

1710

SDE-3020i3

G580

650

770

W3

2135

2285

2685

W21680

1830

2230

B1

1975

2160

2120

B323102565

2920

H216301830

1915

Standard accessories- Large-size color LCD touch screen- Die information for 100 dies
- Total counter × 2- Preset counter × 2- Position switch × 4 spare switches- Overload protector x 1SDE-2017i3

Optional accessories- Air ejector- Built-in load monitor- Auto slide adjustment- Light curtain (Front)- Light curtain (Rear)- Automationcompatible- Die lifter- Automatic clamp- Side guard- Rear guard- Vibration isolator- Hand pulser- Built-in die
protection system- Software forstamping pressmachines

Before using those products, please read the operator's
manual carefully and follow all applicable instructions.

● Use of this product requires safeguard

measures to suit your work. For details,
see the safety guide on the home page.

● The servo presses correspond to the press machines

specified in the Ordinance on Industrial Safety and Health.
It is necessary to make application for their installation andtake any other measure required.
● Options are included in the photos.

* Specifications, appearance, and equipment are subject tochange without notice for improvement and other purposes.

* The official "Model name" for machines and units listed inthis catalogue are SDE1515I3, SDE2017I3, and SDE3020I3.
Use these “Model numbers” when contacting authorities to* apply for installation, export, or financing.
In this catalogue, if there is a part with a hyphen in it, like* "SDE-1515i3," it is for readability.
The specifications described in this catalogue are for the* Japanese market. Please ask your sales person for details.

Inquiry
200 Ishida, Isehara, Kanagawa, 259-1196 Japan
Phone: +81-463-91-2800
www.amp.amada.co.jp/en

Jun 2021 EN1