Digital AC Servo Press

Lineup1-point SDE-8018i3 / SDE-1120i3 / SDE-1522i3 / SDE-2025i3 / SDE-3030i3
2-point SDEW-2025i3 / SDEW-3025i3

DIGITALSERVO
STAMPINGPRESS
MACHINES

Announcing the Newly Released 3rdGeneration Servo Press Series i3
The newly developed "i3" control system offers
the ability to achieve high-accuracy formingwith improved productivity.
Supports high value-added motion paths

2019

2012

Digital AC Servo Press

2

Digital AC 2-points Servo Press

2005

Digital AC Servo Press

New Technology of SDE-i3 / SDEW-i3 Series
1 “DSDD*” Servo motor dedicated to DSDD plus crank mechanism*DSDD: Digital Servo Direct Drive

Fusion of servo motor for stamping press machine and proven crank mechanism
High-performance control realizes unprecedented
high-quality forming.

Encoder
Main gear
Capacitor
Brake
Servo motor
Pinion gear

Improved operability
Operation control panel

Swivel Pendant control panel
The pendant control panel,with a 12.1” wide screen, canbe rotated to improve visibility
and operability.

The layout has been redesigned, improving
operability.

Compared to flywheel-equipped machines, theSDE-i3 Series, which is driven by a servo motor,
can secure working energy in the low speed range,
achieving stable, high-quality forming.

Working energy diagram of servo press

100%

Working energy (J)Stable, high-quality forming

SDE-i3 Series
50

0Conventional
flywheel press

50

Strokes per minute (min-1)

100%

3

New Technology of SDE-i3 / SDEW-i3 Series
2 High value-added forming and improved productivity
Twelve kinds of motions
By selecting the most optimal motion path according
to the product, it is possible to improve formability,
accuracy, and reduce cost.

Attached motions:
Crank, link, soft, program, pendulum, high-speed
pendulum, coining, repeat, pulse 1*, pulse 2*, pulse 1
pendulum*, pulse 2 pendulum*

Unique pulse forming function
Pulse 1 motion*:

The force is applied to the part while moving theslide up and down (a maximum of 200 times in asingle process).

Pulse 2 motion*:

The force is applied to the part while changing theslide lowering speed.
*Optional for SDEW-i3 models

Sample motion screen

Motion edit screen

Simple Selectable Motion Programming (SSMP)- The new standard process sample programming,along with motion sample programming andmotion editing, makes the i3 control significantly
more simple and easy to program, even for lessexperienced users.
- High-speed pendulum motion is included as astandard feature. Productivity improved 2 to 7%*1
compared to the conventional high-speed pendulum
motion.
- Pulse 1 and 2 pendulum motions*2 are included as
standard features. Productivity is added to highvalue forming.
*1 Depends on the models and conditions*2 Optional for SDEW-i3 models

4

Processing sample screen

Digital AC Servo Press

3 Newly developed i3 control
New original servo controller
The operator interface is greatly improved with the
newly designed 3rd generation servo control. It
realizes the high-precision and flexible movement
unique to a servo stamping press and can handle
various types of applications. In terms of operation,

it is easier to use and more visible than conventional
machines, contributing to processing, quality, andvisualization. In addition, a safety PLC (ISO19062,
ISO13892 PLe category 4 compatible) has been
added for equipment monitoring along with multilingual capability (optional).

Improved operability of the screen
Three types of basic operation mode screens areprovided for ease of use. Verifying the necessary

1. Production

information in each operation mode can be donequickly and easily.
This screen displays the information necessary for
producing the product.
The current values of​​ total counters 1 and 2
and preset counters 1 and 2 can be displayed
simultaneously.
In addition, it is possible to monitor changes in load
and temperature over time, which are directly related
to product accuracy and quality.

2. Trial

This screen displays the information necessary fortrial production that repeats trial hitting, evaluation,and setting.
The load waveform, torque waveform curve, machineload factor, etc., can be monitored.

3. SetupThis screen displays comprehensive information fordie setting, etc.
The operator can adjust the die height by utilizing
the automatic slide adjustment function, monitor
pneumatic equipment, control the digital die cushion,*and operate the Quick Die Change* system, all on
one screen.

*Optional

5New Technology of SDE-i3 / SDEW-i3 Series
4 Improved quality and productivity
Built-in color graph load/torque monitor as standard equipment
Each i3 control is equipped with the enhanced load/
torque monitoring system, which is more advanced
than your normal tonnage monitor.

Curve diagram display of torque waveform

With the touch of the screen, the operator can simply
toggle between operating tonnage and machine
torque usage.
The operator can also touch the screen to display theload/position and zoom in and out, allowing them toclosely analyze the complete waveform.

Improved quality control
Digital pressure gauge is used for pneumatic
equipment.

Display of CBC pressure

The optimum set pressure of the counter balancer(CBC pressure) is displayed according to the upper
die mass (input setting).

In addition, it is possible to confirm changes over timesuch as peak load and ambient temperature, which
can be expected to improve accuracy and quality
control.

Display of peak load transition

5 Reduction in setup time
Automatic slide adjustment as standard equipment
The automatic slide adjustment functions allows
the operator to adjust the die height according to apreviously programmed job memory setting.
This reduces setup time and eliminates the chance of
inputting the wrong setting.

6

Display of automatic slide adjustment

Digital AC Servo Press

6 "MF Eco machines" with environmental consideration
AMADA’s servo press machines are the first MF Eco machine-certified
AMADA’s servo press machines were certified
by the Japan Forming Machinery Association as
MF Eco machines, or environmentally conscious

products, which contribute to environmental
impact reduction and working environment
improvement.

P001

1 Power conservation: Sharp reduction of power consumption

The power load-leveling, energy-saving circuit of the servo presses sharply
reduced their power consumption as compared with conventional machines.
It contributes to the visualization of power consumption.

Power consumption

ECO monitor screen

40%

Down

64%

Down

Conventional
machine*1

Crank motion Pendulum motion

Servo press SDE-8018i3

2 Resource conservation:
Reduction of lubricating oil consumption

Lubricant consumption is reduced by 67%*2
compared to conventional machines*1 byabolishing oil pans and adopting a circulating oil
lubrication system.
*2 Compared with SDEW-3025i3

3 Working environment:
Significant reduction of stamping noise

Optimum slide motions help to cut the highdecibel range of stamping noise. This reduces
noise generation and improves the working
environment.

*1 Mechanial stamping press machine of the same class

Other Functions

Digital die cushion *optional

The pressure of the die cushion can be
automatically adjusted on the Setup Screen by
selecting a previously programmed job memory.

Display of digital die cushion

Built-in die protection system *optional- 4ch sensor input detection mode:
Touch, contact, feed-failure, grip-failure detection- Settings can be selected on the setup screen by
selecting a previously programmed job memory.
- Equipped with a history function dedicated tothe built-in die protection system.

Display of die protection system

7

Other Functions
System Automation
Coil handling system

Complete turn-key systems with the press and coil handling equipment,
designed by the same manufacturer, to meet your specific application.

Uncoiler

The variable speed of the inverter
allows for a gentle start and stop.
Prevents the coil from loosening andreduces scratches.

Straightener

11 work rolls improve material
flatness and contribute toleveling reliability. It is also easy
to maintain.

SDE-2025i3 + LCC03KR3

Straightener-Feeder LCC03KR3

Network-compatible stamping press machines
Visualization of stamping press operation status and maintenance information by PC- Digital network connection is possible from generalpurpose to servo presses.

Information sharing
with external systems- Real-time monitoring of presses connected to thefactory network.
- Alarm and maintenance information can be checked
and saved in real-time.

Mobile phone/Tablet

IoT Solution of
AMADA Group

V-factory:

Visualization of operation/
production information- Reference of operating information- Reference of maintenance information

APINES Web server

Visualization software of press shop

Computer terminal- Reference of operating
information- Creating daily/monthly
reports- Operation data
- Maintenance data

WANMS
Pressure waveform
analysis software

Network-compatible stamping press machines

TP-FX Series

8

SDE-i3/
SDE-i3 GORIKI
SDEW-i3 Series
SeriesWireless LAN
routerSMAPS
Motion creation andediting software
Automated collection of

production/operation data

SWE-i3 Series

ALFAS

Digital AC Servo Press

Processing Examples with Sample Workpieces
Noise and vibration reduction
Machine: SDE-2025 (SF)Material: General structural rolled steel(JIS: SS400)

Thickness: 10.0 mm
Size: ø50.0 mm

Pulse 2 motion

Conventional
machine*SDE Series
Servo presses "SDE Series" can close to target die
clearance through reducing punching speed.
As a result, noise can be prevented and a shear
surface of 100% is achieved.

The conventional machine has a loud punchingsound and the working environment is poor.

* Mechanial stamping press machine of the same class

High-accuracy processing
Machine: SDE-2025 (SF)Material: High-tensile strength steel
Thickness: 2.0 mm
Size: ø17.5 x 53.0 mm

Pulse 1 motion
Sample workpieces supplied by
Sakaguchi Seisakusyo Co. Ltd.

SDE Series
The servo press machine "SDE Series" can form thepart without cracking to the last step by the pulse 1
motion profile.

Conventional
machine*
The conventional machine cracked the part in the
final step.
*Mechanial stamping press machine of the same class9Processing Examples with Sample Workpieces
Construction method conversion and high-precision processing
Machine: SDE-2025i3 (SF)Material: Low carbon steel(JIS: S10C)

Pulse 1 motion
Fluid is injected into the center of the material andformed while the fluid is sealed.
This is an example of forging helical gears using
internal pressure.
The amount of fluid inside is controlled by "pulse 1
operation" that moves the slide up and down.
As a result, we have developed a fluid pulse forging
method (liquid sealing pulse forging method).

After processing
Before processing
Size:
Size:
ø17.6 x ø9.2 x 25.8 mm ø23.2 x ø7.0 x 17.0 mm

The pitch accuracy of the tooth profile part is higher
than the gear cutting accuracy by cutting.

High-precision processing and process reduction
Machine: SDEW-2025 (SF)Material: High corrosion-resistantgalvanized steel sheet
Thickness: 1.8 mm
Size: ø87.0 x 51.6 mm

Constant motion
This is an example of a motor-case part for
automobiles.
Conventionally, the process mainly for large transfer
stamping press machine with 8000 kN has beenrealized by only one servo stamping press machinewith 2000 kN by the die circulation press processing
system configuration.
The conventional 16 processes can be divided into
4 parts (drawing, ironing, trimming, inner diameter
forming), and 4 sets of dies can be used to form withthe optimum slide motion for each process.

Sample workpieces supplied by DENSOCORPORATION

10

As a result of achieving high-precision processing
with an inner diameter accuracy ±10 μm, cutting andplating processes are no longer required.

Digital AC Servo Press

Improved forming quality and high-quality processing
Machine: SDE-3030 (SF)Material: Aluminium (JIS: A1100)
Thickness: 8.0 mm
Size (W x H): 1.2 x 32.6 mm

Program motion
This is an example of an aluminium heat sink made by
extrusion forging by a servo stamping press machine.
The optimum slide motion improved the material flow
during forming and realizes load reduction.
By controlling the processing oil and slide moment,
it suppresses the processing scratches on heat sinkparts.

Heat sink parts

Construction method conversion and high-precision processing
Machine: SDE-2025 (SF)Material: Aluminium (JIS: A1100)
Size: ø25.0 x 18.0 mm

Pulse 2 motion
Created a reflector for high-brightness LED lighting
only by cold forging with a servo stamping pressmachine.
A high reflectance within Sa 0.03 μm in surface
roughness was achieved without aluminium vapor
deposition plating.
Compared to conventional resin and aluminium vapor
deposited products, this environmentally friendly
process achieves high-brightness, high-quality, highheat dissipation, and high-durability.

Sample workpieces supplied by Takahashi Industries
Co., Ltd.

11

Dimension Tables for Die SpaceSDE-i3 Series

90
470
150

4 x ø24
Inversed spot
facing ø46,
depth: 1

300
600
700

150

550

80

45

420

370

ø50.5 F7
Chamfer hole mouth
C5

300
520
600

4 x ø22
Inversed spot
facing ø42,
depth: 1

Unit: mm

ø50.5 F7
Chamfer hole mouth C5

450

Standard shank hole
ø50 H7

300
470
550

SDE-1522i3

45

SDE-1120i3

500

70

75

SDE-8018i3
Standard slide bottom drawing

4 x ø24
Inversed spot
facing ø46,
depth: 1

C frame: 1250
SF frame: 1160

Pin holes 24 x ø30, P: 75

Pin holes 24 x ø30, P: 75

T-slot details (common)

Cushion pin hole details
120°

+0.52

6

(0~1)

(38)

0

22 -0.5

+2

16 0

+3

ø30 +0.3+0.15

12

C frame: 150 150 150 150
SF frame: 125 150 150 125

Pin holes 24 x ø30, P: 75

ø40
22 0

750

150 150700

150 150

C frame: 600
SF frame: 620

C frame: 1250
SF frame: 1160

C frame: 150 150 150 150
SF frame: 125 150 150 125

200

C frame: 1100
SF frame: 1030

C frame: 1030
SF frame: 940

37 0

750

500

220

450

150 150

400

700

C frame: 1100
SF frame: 1030

150 150

C frame: 1030
SF frame: 940

150

C frame: 600
SF frame: 620

Bolster plate drawing

Digital AC Servo Press

150

750

630

550

C5

300
770
850

80

100

ø50.5 F7
Chamfer hole
mouth
C5

Chamfer hole mouth

150

SDEW-2025i3
Unit: mmStandard slide bottom drawing

650ø50.5 F7

SDE-3030i3 Unit: mm

100

45

SDE-2025i3

150 150

4 x ø24
Inversed spot
facing ø46,
depth: 1

150

300 150 150
980
1100

300

300

300

300

150

1750

Bolster plate drawing
C frame: 1450
SF frame: 1290

1380

850

150 150 150 150

900

850
220

150 150 150 150

600

300

300

300

300

300

300

2150

90

150 150150 150

900

Pin holes 48 x ø30, P: 75

700150150150150

850

C frame: Pin holes 48 x ø30, P: 75
SF frame: Pin holes 24 x ø30, P: 75

SDEW-3025i3
Standard slide bottom drawing

1380

300

300

300

300

300

300

300

300

2000

Bolster plate drawing

950

C frame: 1450
SF frame: 1290

300

300

300

300

2400

13

Specifications and Dimension Drawings
Machine specifications

Machine name

SDE-8018i3

Model name
Frame type
CapacitykN

C

Tonnage rating point
above BDC

mm

Side opening*

Continuous no-loadstroke rate

Stroke length
Die height
Slide adjustment

Slide face dimensions(LR x FB)
Bolster dimensions(LR x FB x T)
Main motor (AC servo),
continuous ratingmm

SDE-1120i3

SDE8018I3
SF
800

C

4.8
-

C

SDE1522I3
SF
1500

5.0
500 x 445-

5.0
620 x 550-

680 x 540

min-1

~ 80

~ 70

~ 60

mm
mm
mm

180
350
80

200
390
100

225
430
100

mm

550 x 450

600 x 500

700 x 550mm 1030x600x135 940x620x135 1100x700x150 1030x700x150 1250x750x160 1160x750x160
kW

25

30

35

Machine nameSDE-2025i3

SDE-3030i3

Model name
Frame type
Capacity

SDE2025I3
kN

SDE3030I3
SF
3000

Tonnage rating point
above BDC

mm

Continuous no-loadstroke rate

minSide opening*

Stroke length
Die height
Slide adjustment

Slide face dimensions(LR x FB)
Bolster dimensions(LR x FB x T)
Main motor (AC servo),
continuous rating

C

mm

SF

2000
5.5

5.5

-

770 x 585

770 x 750

~ 55

~ 40

mm
mm
mm

250
460
110

300
550
110

mm

850 x 630

1100 x 750-1mm1290 x 850 x 180

1380 x 900 x 200
50

Machine name

SDEW-2025i3

SDEW-3025i3

Model name
Frame type
CapacitykN

SDEW2025I3
SF
2000

SDEW3025I3
SF
3000

Tonnage rating point
above BDC

mm

5.5

5.0

Continuous no-loadstroke ratemm

720 x 400

720 x 450

min-1

~ 50

~ 45

mm
mm
mm

250
500
110

250
550
120

mm

1750 x 650

2000 x 700

mm

2150 x 850 x 180

2400 x 950 x 200

kW

40

50

Stroke length
Die height
Slide adjustment

Slide face dimensions(LR x FB)
Bolster dimensions(LR x FB x T)
Main motor (AC servo),
continuous rating

kW

1450 x 850 x 180
40

Side opening*

These specifications, machinery, equipment, and appearance aresubject to change without notice for reason of improvement.

14

SDE1120I3
SF
1100

SDE-1522i3*Side opening is height above bolster top surface.

Digital AC Servo Press

Machine outline dimensions
W3

B3

R

Machine
name
W1
B2
H1
D
E2
G
W3
B1
B3
R

G

D

E2

B2
B1

W1

W3

R

E1
E2

D

B2
B1

B3

W3

E1
E2

D

G

W1

B1

Unit: mm

SDE-8018i3 SDE-1120i3 SDE-1522i3 SDE-2025i3

1080
1585
2915
850
530
310
1705
1940
1605
185

1250
1795
3075
850
610
360
1865
2285
1895
38

1370
2005
3435
900
700
390
1985
2455
2090
55

1540
2255
3875
1000
810
435
2130
2750
2350
30

SDE-i3 SF frame

Unit: mm

Machine SDE-8018i3 SDE-1120i3 SDE-1522i3 SDE-2025i3 SDE-3030i3
name
W1
1450
1580
1770
1920
2140
B2
1740
1940
2180
2360
2450
H1
2915
3075
3435
3875
4515
D
850
850
900
1000
1055
E1
1030
1120
1170
1300
1400
E2
880
970
1100
1230
1330
G
500
620
680
770
770
W3
1795
1845
2030
2155
2340
B1
1930
2160
2280
2415
R
180
50
170
260
520

G

W1

SDE-i3 C frameR

SDEW-i3 SF frame
Machine
name
W1
B1
H1
D
E1
E2
G
W3
B3
R

Unit: mm

SDEW-2025i3

SDEW-3025i3

2880
2350
3775
1000
2150
2080
720
3015
2300
195

2940
2350
4215
1100
2490
2330
720
3345
2300
520

15

Digital AC Servo Press

Machine installation range comparison
Size

Machine name

NEW SDE-2025i3 (SF)
TP-200EX (Drawing type)
NEW SDEW-3025i3 (SF)TPWL-300 (SF)

L
1920
1540
2940
2940

Unit: mm

W
2620
2255
2810
2490

H
3875
3875
4215
4215

*This illustration compares the installation
area of the servo stamping pressmachines with conventional machines(blue/pink lines).

Standard accessories- Large color LCD display- Die information for 100 dies
- Total counter × 2- Preset counter × 2- Position switch × 4- Overload protector

Optional accessories- Air ejector- Built-in load monitor- Auto slide adjustment- Light curtain (Front)- Light curtain (Rear)**SDEW-i3 type only

- Automation compatible- Die lifter- Automatic clamp- Side guard- Rear guard- Vibration isolator- Hand pulser- Built-in die protection system

Specifications of digital die cushion as option

Machine name
SDE-8018i3
SDE-1120i3
SDE-1522i3
SDE-2025i3
SDE-3030i3
Frame type
C
SF
C
SF
C
SF
C
SF
SF
kN
Capacity
63
63
75
63
95
75
140
95
140
Stroke length mm
80
80
80
80
80
80
100
80
100
Pad dimensions
640 x 445
(LR x FB)
mm 480 x 300 450 x 305 450 x 305 450 x 305 510 x 345 450 x 305 640 x 445 480 x 345
Before using those products, please read the operator's
manual carefully and follow all applicable instructions.

● Use of this product requires safeguard

measures to suit your work. For details,
see the safety guide on the home page.

● The servo presses correspond to the press machines

specified in the Ordinance on Industrial Safety and Health.
It is necessary to make application for their installation andtake any other measure required.
● Options are included in the photos.

* Specifications, appearance, and equipment are subject tochange without notice for improvement and other purposes.

* The official "Model name" for machines and units listed inthis catalogue are SDE8018I3, SDE1120I3, SDE1522I3,
SDE2025I3, SDE3030I3, SDEW2025I3, and SDEW3025I3.
* Use these “Model numbers” when contacting authorities toapply for installation, export, or financing.
* In this catalogue, if there is a part with a hyphen in it, like
"SDE-8018i3," it is for readability.
* The specifications described in this catalogue are for theJapanese market. Please ask your sales person for details.

Inquiry
200 Ishida, Isehara, Kanagawa, 259-1196 Japan
Phone: +81-463-91-2800
www.amp.amada.co.jp/en
Oct 2022 EN2