Coordinate Measuring Machines

In-line CNC Coordinate Measuring System

MACH Series

Catalog No. E16010(6)In-line CNC Coordinate Measuring System

MACH Series
Vertical and Flexible

High-Speed In-line Coordinate Measuring Machine, Bursting out ofthe Inspection Room.
An absolute requirement for a measuring machine to operate around the clock in a factory is the structural design: with due
consideration given to superior durability for stable operations, significant reduction in measuring time, accuracy assurance under a wide
range of temperature environments, security and ease of maintenance. The MACH Series is Mitutoyo's in-line CNC coordinate measuringsystem that meets these demanding criteria.
The proof is the fact that this series has established trust and a track record, particularly in the automobile industry at home and abroad.

Horizontal and High-speed Driven

MACH-V

MACH-3A

This is a horizontal CNC coordinate measuring system that achieves high throughput

MACH-V provides a flexible measurement system capable of replacing

by increased drive speed, acceleration, and measuring speed.

series of gage measurements on a powertrain manufacturing line.

Space-saving and durability characteristics are compatible with line-side / in-line

The high acceleration, high-speed probe movement results ininstallation.

high-throughput measurement.

Agile Measuring System

MACH Ko-ga-me

MACH Ko-ga-me can be used in standalone applications or integrated intowork cells.
• If required, the system can measure workpiece features that exceed the Ko-ga-me’s X
stroke by mounting the workpiece, or the Ko-ga-me, on an auxiliary X axis

23

SMART FACTORY
From s t atu s management to preventive maintenance.
Kick s t ar t your smar t fac tor y through visualization.
M itu toyo ha s d evel o p e d n e w feature s t hat us e a n et wo r k tocent rall y mana g e manu fa c tur ing pro ce s s info r matio n. T h e
M ea sur L ink s of t ware p a ckag e h elp s prevent d efe c ti ve p ar t s byco ll e c t ing and anal y zing m easurem ent dat a in real tim e.
T h e St atus M o nito r (Smar t M easur ing Sy s tem, o r SMS),
w hich indic ate s t h e o p erat i o nal s t atus of t h e m easur ing ma chin e;
and t h e Co ndit io n M o nito r, w hi ch indi c ate s t h e phy sic al
co ndit io n of t h e ma chin e it s el f, h elp maint ain m easurem ent
a ccura c y, increa s e pro duc t i v it y, and im prove maintenancemanag em ent.

Status Monitor

Condition Monitor

MeasurLink

R e m o t e m a c hi n e m o ni to r i n g

C o n d u c t p r e v e n ti v e m ai n t e n a n c e t h r o u g h C M Ms t a t u s m o ni to r i n gR e d u c e s d e f e c ti v e p r o d u c t s b yv i s u a lizi n g q u a li t y

CNC Coordinate
Measuring Machine
Server•C ollects and visualizes operational
status data
• Supports MT Connect communication

4

ServerOutput information• Slideway distance travelled• Temperature log• Number of probe inputs• Other selectable information

Preventive maintenance throughstatus monitoring

5

An Optimal and Flexible Measuring System in Place
Specificationsof Dedicated Gage Measurement in a Production

ModelItem

Line.

MACH-V9106

X axis

900 mmMeasuring range Y axis

1000 mm

Z axis

600 mmResolution

0.0001 mm (0.1 µm)

Guide system

Linear guide on each axis
Drive speed: each axis 8 to 500 mm/s;
Max. combined speed 866 mm/s
1 to 20 mm/s (Measuring speed)

CNC Mode
Operatingspeeds

High-speed drive up to a maximum of 866 mm/s

Improved dust resistance

Workpiece thermal compensation essential for in-line
measurement

The vertical in-line coordinate measuring machine with excellent acceleration

This series has improved dust resistance by installing the drive system and(8,770 mm/s2), measuring speed (at the moment of contact: 20 mm/s) as wellscale units in a dust-tight enclosure at the upper part of the machine. The

Generally, during production, the temperature of a workpiece differs fromas drive speed. This system contributes to the reduction in total cost as ancontrol unit and PC are installed in the dust-tight rack.

that of the measuring machine due to processing and washing and is always

auto-measurement system, either in a line or at line side where a reduction inchanging.

measurement time is required, and can also serve as a dedicated machine or a

To support in-line operations, the machine must continue accurate

substitute system for gages.

Space-saving design helps installation in a production line
In consideration of installation between processing machines, the width of
this machine has been reduced by 15 % compared with its predecessor, thus

Improved ease of maintenancechance of maintenance problems occurring.

The following graph shows the high degree of compensation resulting when

When the components of a CMM slide are driven by a force offset fromthe combined mass center, a rotation-inducing torque is produced that isarrangements for a workpiece.

detrimental to accuracy. To prevent this torque generation, the MACH-V Series

cooled from 40 °C towards 20 °C. The thermal compensation function takes
into account the change in size due to work-piece temperature.

setting ensures excellent accuracy (referred to 20 °C) over a wide ambient

deterioration compared with commonly-used CMMs.

4130 kg

Temperature
Temperature
range
Accuracy
assurance
conditions

5 to 35 °C
2 °C or less per hour

Temperaturevariation

10 °C or less per 24 hours

Temperature
gradient

Horizontal: 1 °C or less per meter

Temperaturerange
19 to 21 °C

temperature range. The graph below shows the effectiveness of the schemein maintaining accuracy over a range of more than 30 °C.

150 kgOperating environment

Probe usedthe drive force directly through the mass center of the slide.
This technique enables high-speed measurement with minimum accuracy

800 mm

Vertical: 1 °C or less per meter

unit: µm

Length measurement error ISO 10360-2: 2009slide rotation, especially under high drive acceleration conditions, by applying

Real-time thermal compensation applied to measurements and origin

MaximumheightMaximum
mass

Accuracy

employs the barycentric drive system, achieving an ideal drive that minimizes

Accuracy assurance throughout a wide temperature range (5 to 35 °C)

Scale typea MACH-V Series machine (at 20 °C) measured a certain workpiece while itfrom the front/ back and left / right has increased flexibility in the routing

0.05 mm/s (Fine Speed)
Each axis 5063 mm/s2;
Max. combined acceleration 8770 mm/s2
Linear encoderMass of machine(including the mounting
stand and controller)measurement (referred to 20 °C) even while the size of a workpiece ischanging due to this temperature difference.

contributing to a reduction in line length. Open access to the measuring area

0 to 3 mm/s (Low Speed)

Maximum drive acceleration

Workpiece

The ease-of-maintenance construction and air-free operation means lessHigher speed and accuracy with barycentric drive

0 to 80 mm/s (High Speed)

Joystickmode

External Dimensions(Unit: mm)

SP25M(stylus:ø4×50 mm)

MACH-V9106

Highly effective thermal compensation of the MACH-V9106

900

18 to 22 °C
15 to 25 °C
5 to 35 °C

2042

1477

TP7M(stylus:ø4×18 mm)

Max. permissible length
measurement error
E0, MPE=2.5 + 3.5L/1000 µm
E150, MPE=2.5 + 3.5L/1000 µm
E0, MPE=2.7 + 3.8L/1000 µm
E150, MPE=2.7 + 3.8L/1000 µm
E0, MPE=2.9 + 4.3L/1000 µm
E0, MPE=3.6 + 5.8L/1000 µm
E150, MPE=3.6 + 5.8L/1000 µm

19 to 21 °C

E0, MPE=2.5 + 3.5L/1000 µm

18 to 22 °C

E0, MPE=2.7 + 3.8L/1000 µm15 to 25 °C

E0, MPE=2.9 + 4.3L/1000 µm

5 to 35 °C

E0, MPE=3.6 + 5.8L/1000 µm

858
324 Z:6002900

Probe used+Z+X

unit: µm

Y:10006201

SP25M (stylus: ø4×50 mm)

2.2

TP7M (stylus: ø4×18 mm)

2.5262

X:900262

Applied probe
SP25M (stylus: ø4×50 mm)

2.5Max. permissible single stylus form error (PFTU, MPE)

unit: µm

Scanning accuracy ISO 10360-4: 2000

681

1533+Y

2.2

E150, MPE=2.9 + 4.3L/1000 µmSingle stylus form error ISO 10360-5: 2010+ZRepeatabilityange (R0, MPL)

Maximum permissible error (scanning mode) (MPETHP)
4.07

Long-awaited Horizontal Coordinate Measuring
System Appropriate for a Horizontal Machining Line.
Specifications
ModelItem

MACH-3A 653

X axis

600 mmMeasuring range Y axis

500 mmZ axis

Improved dust resistance

The horizontal in-line coordinate measuring machine with excellent

This system incorporates a control unit and a PC for measurement and has

acceleration (11,882 mm/s2) and measuring speed (at the moment of contact:

attained superior durability through a design targeted on 24-hour operation.

Introduction to MACH-3A 483

Maximum drive acceleration

Improved ease of maintenancededicated machine or a substitute system for gages.

The ease-of-maintenance construction and air-free operation means lessWorkpiece

200 kg1400 kg (excluding optional accessories)

Temperature

Extremely high throughput

installation between processing machines. The horizontal-axis design allows

The table below shows a comparison of transmission case measurements
between a standard coordinate measuring machine (CRYSTA-Apex V Series)
and in-line coordinate measuring machines (MACH-V9106 and MACH-3A653).
The throughput of MACH-V and MACH-3A is extremely high.

Accuracy assurance throughout a wide temperature range (5 to 40 °C)

Measurement items: True position (4 points), ID (5 points), hole-to-hole pitch (3 points)

Real-time thermal compensation applied to measurements and origin-setting

CRYSTA Apex
V Series

MACH-V9106

519

866

Maximum drive speed【mm/s】
Maximum measuring speed【mm/s】
Maximum acceleration【m/s2】
Measurement time【sec】

MACH-3A653

Accuracy
assurance
conditions

appropriate for production line use.
• Dedicated gages cost a great deal of money for every designchange to a workpiece. This measuring machine provides an
economical alternative by accommodating such changes just by aneasy edit of a part program, allowing dramatic cost-reduction to beachieved.

1212

2030

2.3

8.4

11.8

28.5

24.3

Probe used

Horizontal: 1 °C or less per meter
unit: µm

Maximum permissible error ofmeasurement (MPEE)

Maximum permissible error ofprobing (MPEP)

2.2 + 3.5L/1000 (19 to 21 °C)(Unit: mm)

MACH-3A 653

Z：280

818

2.5 + 4.2L/1000 (15 to 25 °C)
2.9 + 5.0L/1000 (10 to 30 °C)

2.2

3.2 + 5.7L/1000 (5 to 35 °C)
2.5 + 3.5L/1000 (19 to 21 °C)

TP7M(stylus:ø4×20 mm)

2.8 + 4.2L/1000 (15 to 25 °C)
2.5

3.2 + 5.0L/1000 (10 to 30 °C)
3.5 + 5.7L/1000 (5 to 35 °C)
3.9 + 6.5L/1000 (5 to 40 °C)
2.7 + 3.5L/1000 (19 to 21 °C)

measurement

TP20(stylus:ø3×10 mm)
1533

1925
1690
455
Y：500

functions as the MACH-V Series.

10 °C or less per 24 hours
Vertical: 1 °C or less per meter

3.6 + 6.5L/1000 (5 to 40 °C)

External Dimensions

Note: Measurement time varies depending on the measurement conditions.

The MACH-3A Series is provided with the same thermal compensation

2 °C or less per hour

Temperature
variation

Accuracy ISO 10360-2: 2009

SP25M
(stylus:ø4×50 mm)* This is a custom-order product.

5 to 40 °C

Temperature
gradient• This single machine enables fast and accurate measurement of all

evaluation items on a crankshaft or camshaft.

857.6• This is a high speed, versatile, shaft-measuring machine*

Workpiece thermal compensation essential for in-line

3.0 + 4.2L/1000 (15 to 25 °C)
2.7

3.4 + 5.0L/1000 (10 to 30 °C)
3.7 + 5.7L/1000 (5 to 35 °C)
4.1 + 6.5L/1000 (5 to 40 °C)

Note 1: L= Arbitrary measuring length (unit: mm)
Note 2: The index table is optional.

435

For detailed information, refer to page 7.

Scanning accuracy ISO 10360-4: 2000257

8

Linear encoder

Temperature
range

This series comprises horizontal coordinate measuring machines intended forHighly effective thermal compensation of the MACH-3A 653

0.05 mm/s (Fine Speed)
Each axis 6860 mm/s2;
Max. combined acceleration11882 mm/s2

Operating environment

Space-saving design helps installation in a production line

effectiveness of the scheme.

0 to 3 mm/s (Low Speed)

Maximummass

Mass of machine(including the controller)chance of maintenance problems occurring.

of temperature than conventional CMMs. The graph below shows the

0 to 80 mm/s (High Speed)

Scale typewhere a reduction in measurement time is required, and can also serve as a

assure excellent accuracy (referred to 20 °C) over a much wider range

Linear guide on each axis
Drive speed: each axis 8 to 700 mm/s;
Max. combined speed 1212 mm/s
1 to 30 mm/s (Measuring speed for TP7M)
1 to 20 mm/s (Measuring speed for TP20)

Joystickmode

total cost as an auto auto-measurement system, either in a line or at line sidemachines use.

Guide system

Operatingspeeds

30 mm/s) as well as drive speed. This system contributes to the reduction inthis system to use the same workpiece handling and routing as the processing

0.0001 mm (0.1 µm)

CNC Mode

High-speed drive up to a maximum of 1,212 mm/s

280 mmResolution

X：600
1334477（504）7761280

Probe used
SP25M (stylus: ø4×50 mm)

unit: µm

Maximum permissible error (scanning mode) (MPETHP)
3.8

9

A fast, highly accurate and flexible CNC measuring headAccuracy

Specifications• Can be used in standalone applications or integrated into work cells.

Item• The head can be used as a compact CNC measuring machine when

mounted on a special stand. It can also expand the measurement
range when mounted on a single- or multi-axis machine.

Length measurement error ISO 10360-2: 2009
Model120 mm

Y axis

120 mmZ axisGuide system
Drive method

80 mm
0.00002 mm (0.02 µm)
Drive speed: each axis 8 to 200 mm/s;
Max. combined speed 340 mm/s
1 to 15 mm/s (Measuring speed)
Drive speed: each axis 8 to 200 mm/s;
Max. combined speed 250 mm/s
1 to 15 mm/s (Measuring speed)
0 to 80 mm/s (High Speed)
0 to 15 mm/s (Low Speed)
0.05 mm/s (Fine Speed)
Each axis 3900 mm/s2;
Max. combined acceleration 6750 mm/s2
Direct-acting hard bearing
DC motor+ball screw (Speed /position feedback)

Scale typeLinear encoder

Measuringrange
Resolution• The dust-proof head does not require air.
• The head allows you to configure a measurement system that canCNC Mode(AUTO)

meet the specific needs of the processing environment to improvemeasurement efficiency.

CNC Mode(MANUAL)

Operatingspeeds• The built-in temperature correction function ensures accuracy undera wide temperature range of 10 to 35 °C.

Joystick mode
Maximum drive acceleration

Example of measuring a large workpiece:
When mounted on another machineStandalone system

KGM12128-C

X axisOperating environment

MACH Ko-ga-meStand*1

Example of moving-head system

Temperature range
Accuracy Temperatureassurance variation
conditions
Temperature
gradient

Temperature
10 to 35 °C
2 °C or less per hour
10 °C or less per 24 hours

Probe usedTP200
(stylus:ø3×10 mm)

SP25M(stylus:ø4×50 mm)

unit: µm

Temperature
range
19 to 21 °C

Max. permissible length
measurement error (E0, MPE)
2.4 + 5.7L/1000 µm

15 to 25 °C

2.7 + 6.4L/1000 µm

10 to 30 °C

3.1 + 7.2L/1000 µm

10 to 35 °C

3.4 + 7.9L/1000 µm

19 to 21 °C

2.4 + 5.7L/1000 µm

15 to 25 °C

2.7 + 6.4L/1000 µm

10 to 30 °C

3.1+ 7.2L/1000 µm

10 to 35 °C

3.4+ 7.9L/1000 µm

1.9

1.3Single stylus form error ISO 10360-5: 2010
Probe used

unit: µm

Max. permissible single stylus form error (PFTU, MPE)

TP200
(stylus: ø3×10 mm)
SP25M(stylus: ø4×50 mm)

2.2
2.2

Scanning accuracy ISO 10360-4: 2000
Applied probe
SP25M(stylus: ø4×50 mm)

Repeatability
range (R0, MPL)

unit: µm

Maximum permissible error (scanning mode) (MPETHP)
2.7 (30 s)

1 °C or less per meter (Both vertically and horizontally)*1 The stand is option.

Auxiliary X axis system*2

High speed measurement for a small workpiece*2 An auxiliary X-axis system shall be provided by the customer.

1011

081 2209(6)Ae-(CM)NE-(JP10), Printed in Japan

Coordinate Measuring Machines

Vision Measuring Systems

Form Measurement

Optical Measuring

Whatever your challenges are, Mitutoyo
supports you from start to finish.
Mitutoyo is not only a manufacturer of top quality
measuring products but one that also offers qualified
support for the lifetime of the equipment, backed upby comprehensive services that ensure your staff canmake the very best use of the investment.
Sensor Systems

Test Equipment

Digital Scale and DRO Systems

Small Tool Instruments
and Data Management

Apart from the basics of calibration and repair,
Mitutoyo offers product and metrology training,as well as IT support for the sophisticated software
used in modern measuring technology. We can also
design, build, test and deliver measuring solutions
and even, if deemed cost-effective, take your criticalmeasurement challenges in-house on a sub-contractbasis.

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https://www.mitutoyo.co.jp/global.html
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