Vision Measuring Systems

CNC Vision Measuring System

QUICK VISION Active Series

Catalog No. E14022(3)Easy-to-operate, space-saving model withadvanced functionality to meet various needs

QUICK VISION Active
High Efficiency

Flexible Utility

Simple but Advanced
Platform

23

High Efficiency

Flexible Utility

Controlling the variation of measurement data
Automatic edge detection
The "automatic edge detection" function will provide highreproducibility in measurements regardless of the skill level ofthe operator.

Automatic measurement can bestarted just with rough positioning
Pattern search
The "pattern search" function automatically recognizes theregistered form of the workpiece.

From wide view measurement to micro-measurement
Interchangeable objective lens zoom unit
The newly designed zoom unit and interchangeable objectives achieve a maximum magnification ratio of 14X. Viewing possibilities
extend from low magnification wide view measurement to high magnification micro-measurement.
1X objective

0.5X
1.5X objective

Box tool

Circle tool

Arc tool

Image auto focus
Appropriately setting up the "image auto focus" function will
enable reliable and high-speed height measurements.

Normal position

2X

1X objective(optional)

Manual tool
By incorporating "manual tool" measurement into automatic
measurement, it is possible to perform measurement with temporary
positioning, enabling automatic measurement to be started with theworkpiece placed at any position on the stage. Making a positioning
jig is not required, which results in cost and man-hour reduction.

0.75X
2X objective

3X

5.25X

1X

4X

7X

2X objective(optional)

Note: T he total magnification indicates the magnification on the monitor when the size of the QVPAK video window is
178.8×143.0 mm (default).

Large stepped features can be measured safely

1st workpieceMultipoint auto focus tool

1.5X objective(Standard accessory)

Optical magnification 0.5X 0.65X 0.75X 0.85X 0.98X 1X 1.28X 1.3X 1.5X 1.7X 2X 2.25X 2.5X 3X 3.5X 3.75X 4X 5X 5.25X 7X
View field Horizontal (H) 13.60 10.46 9.07 8.00 6.94 6.80 5.31 5.23 4.53 4.00 3.40 3.02 2.72 2.27 1.94 1.81 1.70 1.36 1.30 0.97(mm) Vertical (V) 10.80 8.31 7.20 6.35 5.51 5.40 4.22 4.15 3.60 3.18 2.70 2.40 2.16 1.80 1.54 1.44 1.35 1.08 1.03 0.77
Total magnification 13.20 17.10 19.80 22.40 25.80 26.40 33.70 34.30 39.50 44.80 52.70 59.30 65.90 79.10 92.30 98.90 105.50 131.80 138.40 184.50(on the monitor)
1X objective
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74 mm
Working distance
1.5X objective
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42 mm
Working distance
2X objective
●
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●
●
●
●
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42 mm
Working distance

Position is automatically compensated

2nd workpiece

Surface focus tool

3.5X

Objective lensConstant attendance is not required.
The operator can engage in other tasks.

74 mm

Large working distance
A working distance of 74 mm* practically eliminates the risk of damaging theobjective or workpiece by accidental collision.
* Using the 1X objective.

Continuous measurement ofmultiple workpieces
Step & repeat
The "step&repeat" function will measure a large number ofworkpieces on the positioning jig in one operation.

No changeover is required in the continuous
measurement of three-dimensional objects
Measuring stage

Touch-probe equipped models

With the Vision Measuring System, the side face of a threedimensional object, or the height of metal/resin moldings can bemeasured using a touch-probe.

Workpiece

Continuous measurement of multiple workpieces

Vision/touch-probe combination measurement

Module change rack, MCR20

The QV Active Series can perform complicated measurementsthat are usually made using tools such as calipers, dialindicators, or measuring microscopes. This will make agreat contribution to reducing the number of measurement
processes and optimizing the use of production resources.

A maximum of three touch-probe modules can be mounted inthis rack to meet a variety of needs, with the probe auto-change
function complementing the QV Active imaging functionality.

Vision measurement
Touch-probe measurement

Master ball (optional)
MCR20 (optional)
Used for diameter compensation of the stylus.
Calibration ring (optional)
Used for offset calibration of the image and the touch probe.

45Simple but Advanced Platform
4 Easy-to-operate for beginners
1One-click tool
After selecting the element to be measured (circle, line, etc.),
just one click on an edge enables high-accuracy measurement
regardless of the proficiency level of the operator. The outlier
removal function automatically excludes bad data caused byburrs and dust.

3 4627color image for less eye fatigue

High-definition color camera
Measurement and observation is performed using high-quality
and high-definition images, which prevents operator fatigue
even over long periods of observation.

QVEasyEditor
A teaching method is adopted in which programs areautomatically recorded while measurement is performed. The
insertion, revision, addition, and deletion of the part program
can be performed easily using the tree-structure display. Also,
execution of only a certain portion of the program after editing
can be performed for the purpose of confirmation. Power-useroriented QVBasicEditor is also available as before.

Executes high-accuracy multi-point measurement
and removes the outlier

Edge detection error icon
Out-of-tolerance judgment icon

3 Widefield view enables the measuring

point to be found easily

Element measurement error icon

Zoom lens
The newly designed zoom lens enables the area of interest to
be quickly found, from where the measuring point is easily andquickly identified by zooming to higher magnification.

Easy-to-read tree-structure view

6 Highly sophisticated analysis can be performed

simply by selecting a graphic element
QVGraphics
A simple operation, just clicking
a measurement graphic element
shown in the graphic window
enables coordinate creation/change,
combination arithmetic operations,and geometric deviation illustrationof roundness, flatness, and more.
A useful function is automatic
creation of a measurement program
just by dragging a pitch measurement
element.

2 Edge sharpening means reliable measurement
Matching lighting to the feature
Transmitted, co-axial and 4-quadrant ring lighting is provided sothat workpiece illumination can be set independently from thefront, rear, right and left directions. This enables more reliablemeasurement by enhancing the sharpness of the edge of thefeature to be measured.

Creating and editing an automatic
measurement program

5Move the mouse to the edge and click once.

1 Large screen with high-definition

5 Expertise not required

Magnification of 0.5X

7 Direct output of measurement report
MiCAT Reporter
MiCAT Reporter is equipped as standard with a purpose tocreate reports from the QVPAK measurement results. Thesoftware can output data into PDF directly, allowing you tocreate medical component reports and other reports requiring
reliability.

10.8 mm

13.6 mm
A feature viewed by co-axial light only.

6The same feature viewed with the measurededge sharpened by ring lighting from the left.

Geometric deviation of a plane surface

Geometric deviation of a circular feature

7

Optional accessories

Specifications

FORMTRACEPAK-AP

Model No.
ModelType

This is contour analysis software that can perform sophisticated analyses, such as tolerancing
and form analysis on the basis of the point cloud data obtained with QVPAK auto trace tools.
Contour tolerancing function• Creating design data
CAD data conversion, master work conversion, function assignment,
text file conversion, creating spherical surface design data
• Verification of design data
Verification of normal line direction, axial direction, and best fit• Result display
Result list, error diagram, error development diagram, error
coordinate values, analysis results

Form analysis• Analysis items: Point measurement, line measurement, circle
measurement, distance measurement, intersection point
measurement, angle measurement, origin point setting, axis
rotation• Arithmetic operation items: Maximum value, minimum value,mean value, standard deviation, area

Measuring range (X×Y×Z)

Report creation function• Measurement results, error diagram, error
development diagram

Tolerancing example

Other functions• Record /execution of analysis procedure• External output function
CSV format output, text output, DXF / IGES formatoutput• Fairing• Quadratic curve approximating function• Pseudo roughness analysis function

Illumination Unit

Accuracy*1
Example of gear contour matching and over-pin
measurement

QV3DCADQV3DCAD creates a QVPAK part program from a
3D CAD model.
The current version supports two modes: the online
mode that allows you to teach while monitoring
the actual workpiece by synchronizing the softwarewith the QV system, and the offline mode thatallows you to create a part program on a PC notconnected to the main unit.

Resolution
Scale type
Observation unit
Imaging device
Co-axial Light
Transmitted LightPRL
E1X, E1Y
E1Z
E2
Accuracy guaranteed with optics specified

Touch-trigger probe
E1X, E1Y, E1Z
measuring accuracy*1
Accuracy guaranteed temperature range
Size of stage glass
Maximum stage loading*2Dimensions
Mass (including machine stand)
Temperature compensation function

QUICK VISION Active 202
QUICK VISION Active 404
QV-L202Z1L-D
QVT1-L202Z1L-D
QV-L404Z1L-D
QVT1-L404Z1L-D
Standard model
Touch-probe equipped modelStandard model
Touch-probe equipped model
250×200×150 mm
400×400×200 mm(250×200×118 mm: when 1X objective lens is used)(400×400×168 mm: when 1X objective lens is used)
0.1 µmLinear encoder
Zoom unit (8 positions)
Color CMOS camera
White LEDWhite LED
4-quadrant fixed white LED(2 + 3L/1000) µm(3 + 5L/1000) µm(2.5 + 4L/1000) µm
Objective: 1.5X, Optical magnification: 5.25X—
20±1 °C—(2.4 + 3L/1000) µm
18 to 23 °C
311×269 mm
10 kg
570×767×1468 mm
155 kgManual—20±1 °C—(2.4 + 3L / 1000) µm
18 to 23 °C
466×480 mm
20 kg
776×1303×1529 mm
324 kgManual

*1 Inspected to a Mitutoyo standard. L=length between two arbitrary points (mm)*2 Does not apply for unbalanced or concentrated loads.

Offline teaching mode
Online teaching mode

QVEio
QVEio is client application software for external control.
It provides three functions, QVEio-PLC, QVEio-PC, and QVEio-Signal.
Note: These features use QVBasic language commands.

QVEio-PLC is software that can inform a user of the state of an external execution command or an execution command via theRS-232C communication with the PLC. Automation systems such as those that connect with automatic transport robots can beconstructed without difficulty.
QVEio-PC can efficiently control QV Active using a GUI that is specific to an external PC via RS-232C communication. It also provides
the measurement result output and error state output. QVEio-Signal informs the PLC of the operating status of QV Active. Thisfunction is best suited for displaying the operating status of QV Active on the signal tower or the like.

OptionCalibration chart

This chart is used to correct the pixel sizeof image elements, correct the accuracy ofautomatic focusing at each magnification, andcorrect optical axis offset.

MeasurLink Real-Time Professional
This is a process management program that can perform statistical processing
control (SPC) based on measurement results.
Display of the control chart in real time enables early detection of machining
abnormality, which is effective in preventing the generation of defectiveproducts.
QVPartManager is separately required to statistically process with MeasurLink
the results of continuous measurement of multiple workpieces arranged on themeasuring stage.

8QUICK VISION Active 202

QUICK VISION Active 404

9External dimensions and measurement stage dimensions

Excellent reliability

QUICK VISION Active 202

Adopting reference instruments traceable tothe national standard

Unit: mm

700

421
570

800

623

74.5

42 60 120 60 42 10CL74.5

99.5
1900535767

50200(range)

5015269
169 2160 60 60 60 21 9845

1200

177

1468

10200 (X-axis range)

150 (Z-axis range)

250 (X-axis range)

18-M6, depth 12
Tapped hole
47 250 (range) 47
for fixing the jig
16.5
311
16.5 2 to 3
Dimension of mount
Dimension between jig
glass fitting portion
mount face and glass face
344

132.5

CL

(()

44 87CL)()

National Metrology Institute of Japan /National Institute of Advanced
Industrial Science and Technology

To build customer trust, we adhere to traceability to thenational standard.
• Mitutoyo's calibration artifacts and instruments that are used
to establish machine accuracy specifications are maintainedin a continuous chain of traceability to national dimensional
standards. This is our customers' assurance of reliablemeasurement.
• Our calibration service provider is JCSS certified by IAJapan,
which is a certifying body internationally accredited by ILAC
in accordance with MRA (Mutual Recognition Arrangement).
It has been qualified for measurement techniques equivalent
to those of international calibration organizations.

The atomic clock synchronized to UTC

Mitutoyo Metrological Standards
Calibration Section(JCSS Accredited Cal. Lab. No.0067)
Frequency Standard Oscillator(As a standard optical frequency comb)

Mitutoyo Metrological Standards
Calibration Section(JCSS Accredited Cal. Lab. No.0067)
633 nm Iodine Stabilized He-Ne Laser

Mitutoyo Utsunomiya Calibration Center(JCSS Accredited Cal.Lab. No.0031)
633 nm Stabilized He-Ne Laser

20050
107 93

Calibration ring

Mitutoyo Kawasaki FactoryStandard Scale

50

Master ballVision / TP
common range

113

Vision Measuring Machine

MCR20 (3-Ports)

CL131

100

Reliable support system
World's top level of global network
Unit: mm10120287
21007221303

29479Mitutoyo has expanded its market all over the world since the establishment of the first overseas
sales company, MTI Corporation (current Mitutoyo America Corporation) in the USA in 1963.
At present, we have R&D, manufacturing, sales, and technical service bases in 29 countries withan agency network connecting over 80 countries.

400 (range)

Company Headquarters
in Kawasaki, Japan

63

700

810
536
776

10

CL

30

1200

24120

79 50 86 50 86 50 7948230
86 50 86 50 86 50 86
24

400 (Y-axis range)

285

525

1529

1004

400 (X-axis range)

200 (Z-axis range)

QUICK VISION Active 404

CL400 (range)

5016(50Dimension of mount
468 glass fitting portion
50016()

Headquarters
n Local Sales Officen Research andDevelopment Facility
n Overseas Manufacturing
Facility

8779197CL)

2 to 3
Dimension between jig
mount face and glass face
24-M6, depth 12(Tapped hole for fixing the jig)

Master ballVision / TP
common range

MCR20（3-Ports）

63400256

144

Calibration ring

116

CL284

100
Mitutoyo Europe GmbH

10

Mitutoyo (UK) Ltd.

Mitutoyo France S.A.R.L

Mitutoyo America
Corporation Head Office

Mitutoyo Italiana S.R.L.

Mitutoyo Asia Pacific Pte.
Ltd. Regional Headquarters

MITUTOYO SUL AMERICANALtda.

11142 2110(3) g-(CH)NE(JP8), Printed in Japan

Coordinate Measuring Machines

Vision Measuring Systems

Form Measurement

Optical Measuring

Whatever your challenges are, Mitutoyo
supports you from start to finish.
Mitutoyo is not only a manufacturer of top quality
measuring products but one that also offers qualified
support for the lifetime of the equipment, backed up
by comprehensive services that ensure your staff canmake the very best use of the investment.
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Apart from the basics of calibration and repair,
Mitutoyo offers product and metrology training,as well as IT support for the sophisticated software
used in modern measuring technology. We can also
design, build, test and deliver bespoke measuringsolutions and even, if deemed cost-effective, takeyour critical measurement challenges in-house on a
sub-contract basis.

Find additional product literatureand our product catalogue
https://www.mitutoyo.co.jp/global.html
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