加工解决方案APPLICATION SOLUTIONSIntroduction
简介OSG is the world’s largest manufacturer of round
cutting tools. Established in 1938, OSG has a longstanding reputation as a total solution cutting tool
provider throughout the manufacturing industry.
Gaining the support and trust of our customers

has always been OSG’s commitment. Through ourinnovative technological know-how, exceptional
services, and out-of-the-box thinking, we canoffer tailored support for your specific applicationneeds.

OSG自1938年创立以来，一直以将高品质高性能的精及最先进的加工技术得到了日本以及海外客户的充分信

密切削工具提供给各个制造业而久负盛名。除了丝锥产任。另外，我们的销售网覆盖全球30个国家，也就意味品拥有世界第一的占有率，我们也通过钻头，铣刀，可着针对客户的加工，我们可以从全球范围内为客户找出转位式刀具，滚轧工具，测量工具等丰富的产品群来全最适当的解决方案。

面支援我们客户的加工。超过75年历史的可靠技术力以

01. Evaluation of Workpiece
工件图纸的评估04.
On-siteTechnicalSupport
现场的技术
支持Total Solutions
总体加工方案

03. Proposal for Client
为客户提案

102.
Creation ofTool Layout& Cycle Time
Calculation
刀具设计
加工条件的选定

2

Automotive Solutions汽车行业解决方案
The automotive industry is one of theworld’s most important economic
sectors, comprising a wide range oforganizations in the developmentof motor vehicles utilizing the latest
technologies. It is said that there areapproximately 20,000 to 30,000 parts
per vehicle, which are manufactured bya variety of machining processes.
OSG offers products tailored for themachining of automotive parts, fromthe engine, transmission, to various
die/mold components. Our premium
tools feature exclusive metallurgy,
cutting geometries and proprietary
surface treatments to help increase
productivity, reliability and tool life
while reducing machining time andscrap.
汽车产业是世界最重要的经济组成部分
之一，在汽车发展中需要最新的科技技术。据说每辆车都有大约20,000到
30,000个零部件，其中大部分是通过机械加工来制作的。
从发动机，变速器等主要零部件到各种各样的模具组件，OSG的刀具都有被广泛运用。为了满足提高精度，缩短时间，削减工序等各种客户的要求，我们将全力以赴。

Carbide Burnishing Drill (Special)
Ideal for machining complex holes and countersink. Simplifies toolmanagement with its high rigidity design and excellent hole accuracy.

抛光硬质合金钻头（非标品）最适于有多阶孔，倒角，沉孔形状的复合孔的加工。可以削减工序。刀具拥有高刚性及出色的孔精度等优点。

HSK Solid PCD Cutter (Special)
High rigidity, precision and long tool life in aluminum applications.

HSK整体式PCD刀具（非标品）HSK材质能在铝材加工中实现高刚性，高精度，长寿命的。铣削
加工。

3

DC-P Disc Cutter

A-Tap A-SFT/A-POT

Carbide Reamer (Special)

DC-P盘形铣刀切削丝锥A-SFT/A-POT

硬质合金铰刀（非标品）Steel body disc cutter best used for the machiningof aluminum in small machining centers such as
BT30.

All-purpose tap series designed to simplify toolmanagement and to excel in a wide variety of materials and applications.

Carbide reamer designed for finishing. Specialgeometry permits excellent accuracy, tool life andstable machining in various drilling applications.

钢制刀体盘形铣刀最适合在小加工中心（例如BT30）加工铝材。

一把A丝锥就可以应对广泛的加工材料及加工机械，使得刀具管理得到简化。并且其出色排屑性可以实现稳定加工。

硬质合金铰刀适于各式各样的孔的精加工。基于丰富的经验设计出的刀具可以实现高精度，长寿命，稳定加工等特点。

PCD Reamer (Special)

ZDS Counterboring End Mill

Automotive Special Tooling

PCD铰刀（非标品）ZDS沉孔铣刀

汽车专用刀具（非标品）High performance and precision PCD reamer foraluminum applications.

Capable of non-step counterboring (depth of 1D orless) without pilot holes. Excellent chip evacuationand high accuracy even when machining on a slope.

Special automotive tooling made for the machiningof cylinder head, cylinder block, connecting rod, etc.

PCD铰刀在铝材高精度孔加工中不可或缺，通过活用丰富的制作实绩实现高性能的式样。

在加工小于1D的沉孔时，不需要定位孔。甚至当加工发
生倾斜时，依旧能保持良好的排屑性和高精确度。

汽车专用刀具是加工缸盖，缸体，连杆等汽车零部件的必要刀具。

Thread Gauge

OZT Tool Presetter

Jig (Special)螺纹量规

OZT刀具预调仪

工装夹具（非标品）Thread gauges are used to inspect pitch diameterand pitch accuracy of internal threads.

Tool presetter by the German maker ZOLLER Corporation. Great accuracy and easy operation with theattached touch panel.

An essential element for mass production line. OSG
can provide tailored specifications to accommodate
special processes, machines and various workpieces.

用于检测内螺纹精度的工具，是结合优秀的螺纹研削技术和热处理技术的高品质，高精度的产品。外螺纹用环
规也已加工系列。

由德国ZOLLER公司制造的刀具预调仪，简易的触屏操作，能提供良好的测定准确性。

量产线中不可或缺的专用工装夹具。OSG可以结合产品
形状，机械，加工工序进行专业设计以及生产。

4Automotive Solutions
汽车加工方案WDO Coolant-Through Carbide Drill Series
Featuring a new carbide substrate, a unique point design and OSG’s proprietary
WDI® coating, the WDO series is capable of achieving long tool life and stablemachining. It is commonly used for drilling oil passages in crankshafts for theautomotive industry. Sizes available from 3xD up to 30xD.

硬质合金内冷油孔WDO钻头系列
最适于曲轴等钢件的孔加工用内冷油孔硬质合金钻头。采用应对（3D-30D）不同孔深的最适刃形以及专用涂层（WD1），从而实现稳定的长寿命。

5

CTCP115, 125 Turning Tool

S-XPF Forming Tap

Combo Drill (Special)

CTCP115，125硬质合金涂层车刀S-XPF挤压丝锥复合加工用刀具（非标品）Features CTCP115,125 grade materials designed forstable and efficient machining of steels. OSG is anauthorized distributor of Ceratizit cutting tools inJapan.

High performance forming taps for applications up
to 35 HRC and large diameter up to M45. Available
with or without oil holes.

A versatile tool that is capable of handling various
machining processes, including drilling, chamfering,boring, etc. Greatly simplifies tool management andreduce cycle time.

CTC115,125车刀的特点在于能实现稳定和高效的钢材加工。在日本，OSG是Ceratizit的特约经销商。

S-XPF可以加工以往产品无法触及的大径（～M45）以及高硬材（～35HRC），另外，MQL情况下的挤压加
工也得以实现。产品系列包括，带内冷，不带内冷，长
柄系列。

一把刀具可以完成钻孔+倒角+镗孔等复合加工。从而集
结工序缩短节拍耗时。

T-Slot End Mill (Special)

CBN Twist End Mill (Special)

Rack Dies

T型槽铣刀（非标品）CBN铣刀（非标品）搓丝板Special tool for T-slotting. Unique end mill geometry
designed to handle a wide variety of shapes andapplications.

Designed for high hardness materials. High precision and long tool life.

Mainly used for automotive parts production. Racktype rolling dies are for fast, large volume production of parts with involute splines.

T型槽铣刀是专用于T型槽加工的刀具。其独特的几何设计能应对各种加工形状和加工应用。

CBN铣刀适用于超高硬度的材料，能实现高精度和长工
具寿命。

主要用于汽车零部件的渐开性花键，齿轮，螺纹，蜗杆等高精度滚轧加工。

Fillet Roller

Form Gauge

Involute Spline Ring Gauge圆角滚轮量规渐开线花键环规

Tool used to create mirror finish on corners of thecrankshaft and to enhance the strength of the shaft.

For measuring hole concentricity of engine blocks.
Can be tailored made to accomodate specialspecifications.

For inspecting the accuracy of spline shafts. Great
cost performance and can be customized. Pluggauges and mandrels are also available.

对汽车等曲轴的圆弧角部分进行镜面精加工用工具，从而达到强化曲轴的目的。

此款量规用于测量发动机组的孔同轴度，可以结合产品式样，精度进行专用设计。

用于检查花键轴的精确度，它拥有较高的性价比并且能
按客户的要求定制。

6

Energy & Heavy Industry Solutions
能源，重工・建机行业解决方案
The energy industry is growing, andeach day brings a new challenge.
Renewable energy in particular,
is a big global agenda. Needlessto say, parts in this industry are
just as big in size and are veryexpensive. Scrapping a part caneasily jeopardize the bottom line.
OSG is ready to overcome theseobstacles with new innovative
tooling specifically designed forthis segment.
In addition to the energy sector,
OSG also offers high performance
tooling for manufacturers in theheavy industry. We have solutions
for various materials and machining
processes. At OSG, we knowwhat is expected from today’s
manufacturers – consistent quality,reliable delivery, and maximum
cost performance.
OSG正致力于在世界范围内不断成
长的能源行业。我们会为大型零部
件加工较多的能源行业以及重工・建机行业提供最适合的刀具及加工方案。为了以稳定的品质，快速的纳期，最优化的性价比来回应客户
的期待，我们将努力开发刀具及加工技术。

7

Phoenix PAO Face Milling Cutter

TRS Mega Muscle 3-Flute Drill

EX-MT-GDR HSS Drill

Phoenix PAO面铣刀

TRS 硬质合金内冷油孔3刃钻

EX-MT-GDR 高速钢钻头Economical 8-corner per side (16 corners in total)
specification. Best suited for machining large castiron parts.

Patented geometry permits stable chip ejection. The
result is over 2X faster than 2-flute drills and longer
life.

TiN HSS coated drill for general application
with morse taper shank. Suitable for lathe andmulti-spindle specialized machines.

规格为经济性很好的8角型（共16个角）。最适合加工大型的铸铁工件。

采用新开发的沟槽形状（PAT.P），加工钢件非常优越。
在加工钢・铸件时，其进给速度可以达到2刃钻的2倍，且寿命也能得到延伸。

适于大型构造物的孔加工。即使在车床和专机上也能稳
定安心的加工Phoenix PXD Exchangeable Head Drill

Phoenix P5D Indexable Drill

VXL/HXL Spiral Fluted Tap

Phoenix PXD可交换式刀头式钻头Phoenix P5D可转位式钻头VXL/HXL大型零部件用螺旋槽丝锥

Suitable for high performance, high precisionlarge-diameter (Φ14~25) machining. Features OSG’sproprietary WDI® coating for long tool life.

Features an economical 4-corner design and uniqueflute geometry to enable stable 5xD deep hole
drilling in steel and stainless steel.

Designed to excel in any industry producing threads
over 1/2” in diameter. Available in two styles forboth vertical and horizontal applications.

适用于高性能，高精度，大口径（φ14~25）的加工。OSG专利的WD1涂层保证了工具的长寿命。

经济型的四角式样和特殊的槽型设计，使其能在铸铁和
不锈钢工件上稳定加工5D的深孔。

大型零部件加工用大径螺旋槽丝锥。结合加工机设定为2
中类型（M16～56）。

Thread MillFX-MG-CS Countersink

FX-LDS Starting Drill

螺纹铣刀

FX-MG-CS 硬质合金FX涂层三刃孔口倒角刀

FX-LDS 硬质合金FX涂层中心钻

Premium sub-micrograin carbide thread milldesigned for cast iron, steels, exotics and difficult tomachine materials.

TiAIN coated 3-flute carbide countersink designed
for countersinking, deburring and chamfering. Long
tool life in a variety of materials.

Starting drill designed for high-speed, high precision processing of centering and counter sinks withlong tool life.

利用NC机械的螺旋进给对应螺纹加工。与切削丝锥相比，可以无须为切屑问题而烦恼。

TiAIN涂层3刃硬质合金倒角刀是加工倒角用的刀具，其特点是良好的锋利性，少毛刺的加工面以及保证长寿命的FX涂层。

中心钻适用于中心孔，倒角的加工。为高精度的孔加工提供铺垫。

8The OSG Advantage
OSG的优势

OSG Academy
OSG研究所
The so-called “OSG’s brains,” where designing,testing, producing, and evaluating of the latest
cutting tool technology take place, are located at
the OSG Academy. Housing over 40 of the latest
CNC machining centers, along with OSG rapid
prototype grinding machines, our engineering
team strives to offer clients the best possiblesolution for their individual application needs.
这里也被誉为“OSG的大脑”，大量具有高技
术性的工具在OSG研究所中进行设计、测试、生产和评估。这座数控中心已经成立了至少40年，并且拥有高速研磨的机械，我们的技术团队努力为客户提供最好最有效的、适用于个人案件的解决方案。

Design Center

Global Technology Center

Tailored Solution
解决方案的制定

OSG’s marketing, development and manufacturing organizations work closely together to offer processing
methods optimized for each customer’s cutting environment. Our capabilities as a provider of total solutions
for cutting tasks, including our own regrinding and coating operations, allow us to help customers toimprove their productivity and reduce costs.
OSG的市场部、研发部和制造部在一起紧密地工作为了根据每个客户特殊的加工环境而制定最适合的加工方式。我们有能力为客户提供有关切削问题的整体解决方案，其中包括再研磨和涂层加工，这些都使得我们能帮助客户提高他们的加工效率，并节省成本。

Advanced Technology先进的技术OSG strives to provide total solutions for the pressing needs of its customers by supplying high added-value
products and services based on its advanced technology. Already the global leader in taps, end mills androlling dies, our goal is to become the world’s number-one manufacturer of hole-making cutting tools. OSG
will continue to use its proven technological capabilities to build customer confidence and enhance its
reputation by creating tools that provide world-class quality and performance.
OSG通过提供高附加值的产品和富有高新技术的服务，来努力满足客户的所有的加工需求。作为在丝锥、铣刀和搓丝板方面的领导者，我们的目标是成为世界第一的孔加工工具的制造商。OSG将坚持使
用其先进的技术来建立和客户的信任，并通过创新的、具有世界级质量和性能的工具来提升OSG的名望。

Gauge Calibration System量规校准系统
OSG offers over 8,000 high precision and quality gauges to support our clients’ threading operation andinspection. We also offer a calibration service for thread gauges and plain gauges with calibration certificate/ traceable certificate (additional fee applies).
OSG除了提供超过8000种规格量规之外，也为在使用中的螺纹量规及普通量规进行校正服务。根据客户的需要，提供相应的检测证书及追踪报告。（需附加费用）

Tooling Reconditioning Services
刀具再研磨服务
Tool reconditioning services provided by the OSG Group restore used tools to the same sharpness as newproducts. Because even worn cutting tools and rolling dies can be restored to new condition, reconditioning
is more economical for customers than the purchase of new tools. With regrinding facilities in 14 overseas
countries, the OSG Group can respond to customer needs worldwide.
OSG可以提供的刀具再研磨再涂层服务。甚至是磨损的切削工具和搓丝板都能通过再研磨而恢复成新品。对于客户来说，和购买新的工具相比，再研磨具有更好的经济效应。OSG团队在14个海外国家拥有再研磨据点，来对应全球客户的需求。

9全球网点With production facilities located in 15 countries
around the world, OSG has established a stable andefficient product supply system for the global market.
In addition, our global network of sales offices in 30
countries is structured to both monitor customer needs
in each country and also to supply products with theshortest possible delivery lead time. We will continue
to expand and enhance our services in support of ourcore products, such as regrinding and recoating, whileworking as closely as possible with our customers toprovide comprehensive after-sales services and newcutting edge solutions.

自1968年向海外迈出第一步在美国芝加哥立足以来，OSG
积极的在海外各地建立生产据点及销售据点。现在销售据点遍及30个国家，向全世界的客户提供刀具及技术服务。

另外，在日本有向客户加工方案提供特殊技术支援的专业小
组，整合了全球客户生产的综合支援。综合的刀具提案请务
必交给OSG吧。

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