EA01469C/07/EN/01.22-00
716001742022-12-28

ProductsSolutions

Installation Instructions
Kit Liquistation CSFxx
For the maintenance of peristaltic samplers

Services

EA01469C

Table of contents
1

Overview of maintenance kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3Authorized installation personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77Tool list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Replacement of spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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1

Overview of maintenance kits
ProductA

CSF28

B

CSF33

C

CSF34

D

CSF39

E

CSF48
Sample collection technique
1A

Peristaltic pump
Maintenance use
BYearly maintenance;
Components for yearly maintenanceF

Large maintenance 8 m (26.25 ft); component replacement every 3 - 5 years
Accessory enclosed
PA

Peristaltic pump 8 m (26.25 ft)

PE

Distribution arm

PFPressure sensor

CSV18-2

Complete order code

Intended use

The spare part set and the Installation Instructions are used to replace a defective unit with afunctioning unit of the same type. Only original parts from Endress+Hauser may be used. As amatter of principle, only spare part sets that Endress+Hauser has intended for the measuring
device may be used.
The manufacturer is not liable for damage caused by improper or non-intended use.
Use of the device for any purpose other than that described poses a threat to the safety ofpeople and of the entire measuring system, and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-intended use.

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3

Authorized installation personnel• Installation, commissioning, operation and maintenance of the measuring system may be
carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to perform the statedtasks.
• The electrical connection may only be established by an electrical technician.
• The technical personnel must have read and understood the Operating Instructions andmust follow the instructions contained therein.
• Measuring point faults may be repaired only by authorized and specially trained personnel.
Repairs not described in the Operating Instructions provided must only be carried out
directly at the manufacturer's site or by the service organization.

4Safety instructions‣ Pay attention to the following safety instructions.
Follow the Operating Instructions for the device.

4.1

Workplace safety

As the user, you are responsible for complying with the following safety conditions:• Installation guidelines• Local standards and regulations• Regulations for explosion protection

LWARNING
Process pressure and temperature, contamination, electrical voltage
Risk of serious or fatal injury‣ If a sensor has to be removed during maintenance work, avoid hazards posed by pressure,temperature and contamination.
‣ Make sure the device is de-energized before it is opened.
‣ Power can be supplied to switching contacts from separate circuits. Also de-energize thesecircuits before work is performed on the terminals.
LCAUTION
Activities while the sampler is in operation.
Risk of injury and infection from the medium!
‣ Wear protective clothing, goggles and gloves or take other suitable measures to protect
yourself.
‣ Wipe up any medium that escapes with a disposable tissue and rinse with clear water.
Then dry the cleaned areas with a cloth.

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4.2

Operational safety

Before recommissioning the entire measuring point:
1.

Verify that all connections are correct.

2.

Ensure that electrical cables and hose connections are undamaged.

3.

Do not operate damaged products, and protect them against unintentional operation.

4.

Label damaged products as defective.

During operation:‣ If faults cannot be rectified:
Products must be taken out of service and protected against unintentional operation.

4.3

Product safety

The product is designed to meet state-of-the-art safety requirements, has been tested, andleft the factory in a condition in which it is safe to operate. The relevant regulations andinternational standards have been observed.

4.4

Electrical safety

The replacement of assemblies for the power supply may only be performed by speciallytrained electrotechnical staff. All work must be carried out according to applicable safety
standards. Built-in protective measures must be restored

5Symbols

5.1

Warnings

Structure of information

Meaning

LDANGERThis symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.

Causes (/consequences)If necessary, Consequences of noncompliance (if applicable)‣ Corrective action

LWARNING
Causes (/consequences)If necessary, Consequences of noncompliance (if applicable)‣ Corrective action

Endress+HauserThis symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.

5EA01469C

Structure of information

Meaning

LCAUTION

This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.

Causes (/consequences)If necessary, Consequences of noncompliance (if applicable)‣ Corrective action
NOTICE

This symbol alerts you to situations which may result in damage to property.

Cause/situation
If necessary, Consequences of noncompliance (if applicable)‣ Action/note

5.2

Symbols used
Additional information, tips
Permitted
Recommended
Forbidden or not recommended
Reference to device documentation
Reference to page
Reference to graphic

6

Result of a step

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Scope of delivery

Overview of yearly maintenance kit for peristaltic sampler CSFxx
The kit contents shown is an example only and illustrates the maximum contents of theyearly maintenance kit for CSFxx. The kit contents you receive will vary depending on
the ordered version.
ItemDescriptionaPump hose 8 m (26.25 ft)bRoller bodyc

Hose connector, straight G1" rad. OD13d

Hose connector, straight 1/2" ax. OD10eO-ring (ID 20.29, W 2.62, OD 25.53, EPDM)

f

O-ring (ID 12.00, W 2.00, OD 16.00, EPDM)

gFastening clip

hDrain pipei

Filter mat G2 (167 mm (8.27 in) x 167 mm (8.27 in) x5 mm (0.2 in))j

Silicone grease, medium-viscosity tube 3 g (0.1058 oz)kUnion nut 1" PPlUnion nut 1/2" PP
Service kit instructions

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A0051529

1Yearly maintenance kit for peristaltic sampler CSFxx

Overview of large maintenance kit for peristaltic sampler CSFxx
The kit contents shown is an example only and illustrates the maximum contents of thelarge maintenance kit for CSFxx. The kit contents you receive will vary depending on theordered version.
ItemDescription

aPump hose 8 m (26.25 ft)bRoller bodycMotor for peristaltic pumpdPressure sensor with housinge

Hose connector, straight G1" rad. OD13f

O-ring (ID 20.29, W 2.62, OD 25.53, EPDM)

gFastening clip

hDrain pipeiFilter mat G2 (167 mm (8.27 in) x 167 mm (8.27 in) x5 mm (0.2 in))jSilicone grease, medium-viscosity tube 3 g (0.1058 oz)

kUnion nut 1" PPl

Tap
Service kit instructions

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A0051531

27

Large maintenance kit for peristaltic sampler CSFxx

Tool list

T10,T20,T25

Graduated cylinderor graduated beaker

Endress+Hauser

PH2

Allen key set

Soft cloth

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8

Replacement of spare parts

8.1

Preliminaries

The following preparatory measures must be performed before maintenance tasks can becarried out:

‣ Open the upper door of the sampler.
Stop the active sampling program.
1.

On the program screen, select MODE.

2.

Select Stop program XY.

3.

The message No sampling program active! appears on the start screen.

‣ Read out all the logbooks.
‣ Disconnect the sampler from the mains voltage.

8.2

Maintenance
The maintenance tasks to be performed depend on whether a yearly or large
maintenance kit has been ordered. The steps of the yearly maintenance are also
contained in the large maintenance.

8.2.1

Removal of the roller body

1→

2→

3→

2.

1.

2.

1.
A0051497

10A0051491

A0051498

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4→

5→

6

1.
2.
A0051499

A0051500

A0051501‣ Push down the spring latch.
‣ Remove the roller from the motor shaft.
1→

2A0051502

A0051503‣ Dispose of the old roller body.
If performing a yearly maintenance, skip the next three sections and continue withSection 8.2.5.→  18
8.2.2

Replacement of the pump motor‣ Before the pump motor can be replaced, the carrier plate must be removed from thesampler.

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Removing the sampler carrier plate
1→

2→

PH2

3

T20

A0051430

A0051431

A0051432‣ Disconnect the pump motor cable X7 and the pressure sensor cable X3 from the FMSY1control module. In the case of the version with the "Peristaltic pump safety switch", also
disconnect the plug X13.
Pump motor cable

Pressure sensor cable

Peristaltic pump safety switch

Disconnect plug X7 from the FMSY1module.

Disconnect plug X3 from the FMSY1module.

Disconnect plug X13 from the FMSY1module.

A0050553

A0050635

A0051852‣ Remove the seal in the cable duct.
‣ Guide the loosened cables through the cable duct from the FMSY1 control module into thesampler.

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EA01469C‣ Disconnect the short hose.
1→

2

A0051495

A0051528‣ Remove the carrier plate.
1→

2

A0051488

A0051504‣ Place the carrier plate on an even surface, with the pump housing facing upwards.

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Removal of the pump motor
1

T25

A0051441‣ Carefully remove the pump housing with cables from the carrier plate.
1→

2→

3

T25
A0051442

A0051443

A0051444‣ Replace the old pump motor with the new pump motor from the kit.

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Mounting the pump motor‣ Applying force, slide the pump motor into the pump housing.
1→

2→

3→

T25
A0051445

A0051446

A0051489

4

T25

A0051448

8.2.3

Replacement of the pressure sensor

1→2→

3

T25
A0051449

A0051450

A0051451‣ Replace the old pressure sensor with the new pressure sensor from the kit.
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EA01469C‣ Guide the cable through the hole in the carrier plate.
1

T25
A0051855

8.2.4

Re-installation of the carrier plate‣ With the carrier plate tilted slightly forwards, insert the carrier plate back into the sampler.
1A0051525‣ Pull the cables through the cable duct into the interior area of the sampler.
‣ Put the seal back into the cable duct.

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EA01469C‣ Stand the carrier plate upright.
1A0051526‣ Lock the carrier plate by turning the black handle in the clockwise direction.
1A0051527‣ Insert plug X7 and plug X3 and, where applicable, plug X13 back into the FMSY1 controlmodule.

Pump motor cable

Pressure sensor cable

Peristaltic pump safety switch

Insert plug X7 into the FMSY1 module. Insert plug X3 into the FMSY1module.

A0050553

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Insert plug X13 into the FMSY1module.

A0050635

A0051852

17EA01469C‣ Check that all connections on the FMSY1 control module are installed correctly.
1→2PH2

T20

A0050582

8.2.5

A0050811

Mounting the new roller body

‣ Take the new roller body out of the kit.
‣ Lubricate the roller surfaces with the silicone grease enclosed and distribute the grease
with your fingers.

NOTICE
Unlubricated rollers.
The operating life of the pump hose is significantly shortened.
‣ Lubricate the roller with the silicone grease enclosed.
1A0051506‣ Push down the spring latch.

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EA01469C‣ Push the roller body onto the motor shaft as far as the end stop.
1A0051507

The spring latch must engage correctly in the motor shaft nut.

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8.2.6

Mounting the new pump hose

1

2.
1.

A0051532

The O-ring on the pump hose must be seated in the groove provided in the pumphousing for this purpose.
1→

2→

A0051533

4→A0051534

A0051535

5A0051536

20

3→A0051537

Endress+Hauser

EA01469C‣ Connect the short hose to the right hose connection of the pressure sensor and secure it inplace with the hose clip.

‣ Connect the other side of the short hose to the hose connection of the housing and secure
it in place with the hose clamp.

1→

2

A0051619

8.2.7

A0051620

Replacement of the downpipe and distribution arm‣ Open the lower door of the sampler.
If the sampler has only one bottle, only the downpipe needs to be replaced.
1→

2→

3→

1.
2.

1.
2.
A0050638

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A0050639

A0050641

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4→

5→A00506426→

A0050644

A0050643

7A0050645

8.2.8

Replacement of the filter mat in samplers with a plastic housing

1→

2A0050568

A0050570‣ Replace the old filter mat with a new filter mat from the kit.
Viewed from the outside, the angled slats of the ventilation grid must slope downwards.
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8.2.9

Replacement of the filter mat in samplers with a stainless steel housing

1→

2→

3

1.

5 mm

OPEN

CLOSE

1.

2.
2.
A0050910

A0050575

A0050783‣ Replace the old filter mat with a new filter mat from the kit.
1→

2→

3

2.

5 mm

OPEN

CLOSE

2.

1.
1.
A0050745

8.2.10A0050580

A0050911

Resetting the counters

The counters must be reset once the pump motor and pump hose have been replaced.
It is recommended to note down all the operating times before resetting the counters.

‣ Connect the sampler to the mains voltage.
Select the following path in the menu:
Menu/Diagnostics/Operating time information1.

Select Pump tube life and reset.

2.

Select Peristaltic pump and reset. (Choose only when the pump has been replaced.)

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8.2.11

Calibration of the sampling volume

NOTICE
Replacement of the pump motor and the pump hose without calibration.
Damage to the sampler. The safe operation of the sampler can no longer be guaranteed.
‣ The sample volume must be calibrated.
A graduated cylinder or beaker is needed for the calibration.

‣ You must ensure that sample is available.
Select the following path in the menu:• CSF28: Menu/Application/Calibration/Sampling volume• CSF33/34/39/48: Menu/Calibration/Sampling volume‣ Set the Distribution arm position and the Sampling volume.
8.2.12

Calibration of the distribution arm

You can skip this section if the sampler has only one bottle.
NOTICE
Replacement of the distribution arm and downpipe
The safe operation of the sampler can no longer be guaranteed.
‣ The distribution arm must be calibrated.
Select the following path in the menu:• CSF28: Menu/Application/Calibration/Distribution arm• CSF33/34/39/48: Menu/Calibration/Distribution arm
1.

Select Ref. point to perform a reference run.

2.

Check whether the reference point is correct.

3.

If Yes, press OK to confirm.

4.

If No, select Adjust. Use the arrow keys to set the distribution arm. Press the softkey
several times until the reference point is reached. Press the softkey OK to confirm.

5.

The distribution arm is now calibrated and moves back to the parking position.
Reference point• Sampler with distribution plate: arrow at front on distribution plate• Sampler with direct distribution: at front in the middle between the bottles

8.2.13

Preparation for sampling routine

1.

Check whether all the bottles and the distribution plate are inserted correctly.

2.

Take a manual sample to check that everything is working correctly without any
problems.

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3.

Press the softkey MAN and select Start sampling in the menu.

4.

Check the sampling program and start it again / continue it.

9Disposal‣ Observe the local regulations.

If required by the Directive 2012/19/EU on waste electrical and electronic equipment(WEEE), the product is marked with the depicted symbol in order to minimize the disposalof WEEE as unsorted municipal waste. Do not dispose of products bearing this marking as
unsorted municipal waste. Instead, return them to the manufacturer for disposal under theapplicable conditions.

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