CSR Report 2011: Detailed Datan Editorial Policy on this CSR Report 2011: Detailed Data
This PDF discloses detailed data not presented in the Toppan CSR Report 2011.
The CSR report is edited in line with the seven core subjects set under ISO 26000, a guidance standard on social responsibility.
In this Detailed Data, Toppan also uses the core subjects as its main titles.
n Scope of this PDF
The data on Labor Practices covers Toppan Printing Co., Ltd. only. The scope of the environmental performance data is presented in
the below table, which shows indicators assured by an independent assurance provider.
n Reliability
KPMG AZSA Sustainability Co., Ltd. provides independent assurance for this PDF, along with the Toppan CSR Report 2011. The
following presents the environmental performance indicators in this Detailed Data assured by the independent assurance provider.

Environmental Performance Indicators Assured by an Independent Assurance Provider andScope of the Environmental Performance Data
Toppan Printing Co., Ltd. (“the Company”)
20 domestic manufacturing subsidiaries within the scope of the Company’s environmental targets
19 domestic subsidiaries outside the scope of the Company’s environmental targets
29 overseas subsidiaries

Pages

PP. 2–3

P. 4

Category

Toppan’s Environmental
BurdenEnvironmental Management
Activities

P. 5

P. 7

P. 8

Eco-protection Activities

P. 6

Mitigating Global
Warming

Building a Recyclingoriented Society

INPUT/OUTPUT Data by Business Field for the Domestic Sites (within thescope of the environmental targets)
INPUT/OUTPUT Data by Business Field for the Domestic Sites (outside
the scope of the environmental targets)
INPUT/OUTPUT Data by Business Field for the Overseas Sites (outside
the scope of the environmental targets)
ISO 14001 Certificates Obtained at Toppan Printing Co., Ltd. andManufacturing Subsidiaries (within the scope of the environmental targets)
ISO 14001 Certificates Obtained at Domestic Subsidiaries (outside thescope of the environmental targets)

S

21

S

19

S

29

—

21

—

19

ISO 14001 Certificates Obtained at Overseas Subsidiaries—

29

Mitigation of Global Warming through the Development of Energy-saving
Measures—21

Ratio by Energy Type (in terms of caloric value)

S

21

Electricity Consumption

S

21

Natural Gas Consumption

S

21

Fuel Efficiency of Company-owned Vehicles

S

1

Promotion of Waste Reduction and Recycling—

21

Zero-emission Sites (TZERO-10)—

21

Preventing Pollution /Controlling Chemical
Substances

PRTR Results

S

21

Ratio of Greenhouse Gas Emissions by Type (in tons of CO2 equivalent)S

21

Ratio of Greenhouse Gas Emissions by Source (in tons of CO2 equivalent)S

21

Promoting theCon­serva­tion of
Biodiversity

ECO-GREEN Purchasing*1

S

21

List of Environmentally Friendly Products—

21

Capital Investment for Environmental Conservation

S

66

Environmental Conservation Benefit

S

69

S

15
suppliers
4
suppliers

Eco-creativity Activities
Environmental Accounting

P. 9

Indicator Assured
by an Independent Companies
Assurance Provider

Data

Green Procurement andGreen Purchasing

Green procurement (paper) under the Green Standards for the Offset
Printing Services of the Japan Federation of Printing Industries (JFPI)Green procurement (ink) under the Green Standards for the Offset Printing
Services of the Japan Federation of Printing Industries (JFPI)
In-house Green Purchasing Standards and Level of Fulfillment*

1

S
S

Scope

Toppan Logistics
Co., Ltd.

—

—
—

21

*1 Covers operational site data that make up significant portions of the totals.
Contact Information
CSR Promotion Department, Legal Affairs Division, Toppan Printing Co., Ltd. (Tokyo, Japan)
Email: csr@toppan.co.jp

TOPPAN CSR Report 2011: Detailed Data

1

Labor Practices
Results in Human Asset Development

Fiscal 2008

Funds Spent on Training
per Employee
35,325 yen

Usage Rate of Toppan
Training Center*1
59.2%

Fiscal 2009

41,789 yen

68.8%

Fiscal 2010

35,471 yen

78.4%*1 The usage rate is calculated by dividing the number of days the facility was
actually used (including use by subsidiaries and affiliated companies) by the
number of days it was available.

Retention Rate for Recruits(Percentage of fiscal 2008 hires still working at Toppan)
Male

FemaleHired on April 1, 2008

430

Still with Toppan as of April 1, 2011

380

114

Retention rate

88%

90%

Average total for males and females

89%

Percentage who leave the Company
before working three years

11%

127

Environment
Toppan’s Environmental Burden*2
INPUT/OUTPUT Data by Business Field for the Domestic Sites (within the scope of the environmental targets)

Total input (tons)

Information &Networks853,977

LivingEnvironment
551,988

44,467

Non-production
Sites—

Papers (tons)

833,332

343,269

405—

Plastic (tons)

1,177,006

2,456

141,297

3,406—

Glass (tons)

147,1591

112,131—

12,133

Ink, solvent (tons)

16,04559,753

3,122—

78,920

Other (tons)

2,143

7,668

25,403—35,214

Total energy consumption (1,000 GJ)

4,285

5,371

6,241

692

16,589

Primary energy [fuel] (1,000 GJ)

1,514

1,508

847

102

3,971

Secondary energy [electricity, steam] (1,000 GJ)

2,771

3,863

5,394

590

12,618Water consumption (1,000 m3)

1,122

1,876

10,479347

13,824

Industrial water (1,000 m3)

439

508

244

0

1,191

Municipal water (1,000 m3)

459

551

56

335

1,401

Groundwater (1,000 m3)

221

817

10,1790

11,217

Rainwater (1,000 m3)

3

0

0

12

15

0

13

4,814

0

4,827

Category

Material

INPUT

EnergyWater

Chief Component

Use of water circulated on premises (1,000 m3)
Chemical
substances

Handling of chemical substances designatedunder the PRTR law (tons)
CO2 emission (t-CO2)
Emission of ozone-depleting substances (ODP-kg)

Atmosphere1,450,432

1,289

2,680

4,709

3

8,681

184,556

255,675

254,01027,949722,190

OUTPUT

12

67

0

0

79

42,01977,24821,7972,321

143,385

SOx emission (kg)19

17,592

13,115030,726

Emission of dioxins (mg-TEQ)

4

76

0

0

80

Release of chemical substances designated under
the PRTR law (tons)

64

321

12

1

398

Total effluent discharge (1,000 m3)

718

1,342

9,986

279

12,325

Public water system (1,000 m3)

9

849

9,386

0

10,244

706

484

600

279

2,069

3

9

0

0

12

Onsite evaporation (1,000 m3)

396

407

363

45

1,211

BOD (kg)

30

2,979

48,013051,022COD (kg)

0

1,761

14,1570

15,918

Nitrogen discharge (kg)

0

10,492

17,852028,344

Phosphorous discharge (kg)

0

1,339

736

0

2,075

Underground penetration (1,000 m3)

Release of chemical substances designated under
the PRTR law (kg)
Waste

Total

NOx emission (kg)

Sewage system (1,000 m3)

Water and soil
environments

Electronics

0

51

503

0

554

Total discharge (tons)

143,386

100,156

32,475

1,828

277,845

Recycled (tons)

142,909

99,19732,2091,518

275,833

60

534

28

21

643

Final landfill waste disposal (tons)*2 Energy consumption associated with fuel consumption is calculated using the conversion factor specified in the year 2000 amendment of the Act on the Rational Use ofEnergy of Japan. Energy consumption associated with electricity consumption is calculated uniformly as 0.00983 GJ/kWh. CO2 emissions are calculated by the method
specified in the Guidelines for Calculating Greenhouse Gas Emissions from Businesses (2003) from the Ministry of the Environment of Japan. CO2 emissions associated withelectricity consumption are calculated uniformly as 0.378 t-CO2/MWh. CO2 emissions associated with electricity consumption at overseas sites, however, are calculated
based on the CO2 emission conversion factors (applied to specific countries for 2000) published by the Greenhouse Gas Protocol (GHG Protocol) Initiative.

TOPPAN CSR Report 2011: Detailed Data

2

INPUT/OUTPUT Data by Business Field for the Domestic Sites (outside the scope of the environmental targets)

533

Non-production
Sites
22

93

76

0

415

2,171

670

457

22

3,320

Water consumption (1,000 m3)

1,516

92

1,032

4

2,644

Industrial water (1,000 m3)

37

0

0

0

37

Municipal water (1,000 m3)

287

92

23

4

406

Groundwater (1,000 m3)

1,178

0

1,009

0

2,187

Rainwater (1,000 m3)

14

0

0

0

14

Use of water circulated on premises (1,000 m3)

0

0

24

0

24

Handling of chemical substances designatedunder the PRTR law (tons)

7

76

131

0

214

97,14630,59322,769865

151,373

0

5

0

0

5

NOx emission (kg)13,138

3,864

3,171

8

20,181

SOx emission (kg)

10

1

2,549

0

2,560

Emission of dioxins (mg-TEQ)

0

0

0

0

0

Category

Chief Component
Total energy consumption (1,000 GJ)

EnergyPrimary energy [fuel] (1,000 GJ)
Secondary energy [electricity, steam] (1,000 GJ)

INPUT

Water

Chemical
substances

CO2 emission (t-CO2)
Emission of ozone-depleting substances (ODP-kg)
Atmosphere

Release of chemical substances designated under
the PRTR law (tons)

246

Electronics

Total
3,735

OUTPUT

0

6

0

0

6

1,403

56

865

4

2,328

Public water system (1,000 m3)

1,178

36

853

0

2,067

222

20

12

4

258

3

0

0

0

3

103

36

167

0

306

BOD (kg)

803

167

4,775

0

5,745

COD (kg)

3,081

0

0

0

3,081

Nitrogen discharge (kg)

379

0

0

0

379

Phosphorous discharge (kg)

50

0

0

0

50

Underground penetration (1,000 m3)
Onsite evaporation (1,000 m3)

Release of chemical substances designated under
the PRTR law (kg)
Waste

LivingEnvironment
763

Total effluent discharge (1,000 m3)
Sewage system (1,000 m3)

Water and soil
environments

Information &Networks
2,417

0

0

1,766

0

1,766

Total discharge (tons)

66,154

11,112

7,215

245

84,726

Recycled (tons)

63,87010,9401,704

245

76,759

75

15

0

0

90

Final landfill waste disposal (tons)

INPUT/OUTPUT Data by Business Field for the Overseas Sites (outside the scope of the environmental targets)Category

Chief Component
Total energy consumption (1,000 GJ)

EnergyPrimary energy [fuel] (1,000 GJ)
Secondary energy [electricity, steam] (1,000 GJ)
Water consumption (1,000 m3)

INPUT

Water

Chemical
substances

197

278

114

—

589

1,203

410

3,972

—

5,585
3,611

Total
6,174

134

2,120

—

—

—

—

—

0

Municipal water (1,000 m3)

1,220

85

2,050

—

3,355

Groundwater (1,000 m3)

137

49

70

—

256

Rainwater (1,000 m3)

0

0

0

—

0

Use of water circulated on premises (1,000 m3)

0

0

0

—

0

Handling of chemical substances designatedunder the PRTR law (tons)

—

—

—

—

—

101,516

41,681

269,051—

412,248

23

0

50

—

73

NOx emission (kg)

6,644

9,728

1,915

—

18,287

SOx emission (kg)

120

315

29

—

464

0

0

0

—

0

Emission of dioxins (mg-TEQ)
Release of chemical substances designated under
the PRTR law (tons)
Total effluent discharge (1,000 m3)
Public water system (1,000 m3)
OUTPUT

Sewage system (1,000 m3)
Underground penetration (1,000 m3)

—

—

—

—

—

1,229

111

1,808

—

3,148

25

2

150

—

177

1,204

64

1,658

—

2,926

0

45

0

—

45

Onsite evaporation (1,000 m3)

70

17

311

—

398

BOD (kg)

186

0

250

—

436

COD (kg)

649

0

1,202

—

1,851

Nitrogen discharge (kg)

156

0

0

—

156

0

0

0

—

0

Phosphorous discharge (kg)Release of chemical substances designated under
the PRTR law (kg)
Waste

4,086

Non-production
Sites—

Electronics

1,357

CO2 emission (t-CO2)

Water and soil
environments

LivingEnvironment
688

Industrial water (1,000 m3)

Emission of ozone-depleting substances (ODP-kg)
Atmosphere

Information &Networks
1,400

—

—

—

—

—

Total discharge (tons)

59,206

11,6797,570—

78,455

Recycled (tons)

57,277

9,041

6,398

—

72,716

Final landfill waste disposal (tons)

1,867

2,396

399

—

4,662

TOPPAN CSR Report 2011: Detailed Data

3

Environmental Management Activities
ISO 14001 Certification (78 systems at 114 operational sites, as of March 31, 2011)n ISO 14001 Certificates Obtained at Toppan Printing Co., Ltd. andManufacturing Subsidiaries (within the scope of the environmental targets)
Operational Site
(Division or Manufacturing Subsidiary)
Shiga Plant (Toppan Electronics Products Co., Ltd.)n ISO 14001 Certificates Obtained at Domestic Subsidiaries (outside the scopeof the environmental targets)

JQA

Registration
Date
Jul. 1998

Ortus Technology Co., Ltd.

JQA

Registration
Date
Oct. 2000

JQA

Nov. 1998

Total Media Development Institute Co., Ltd.

JSA

Mar. 2001

JQA

Mar. 2000

Hino Plant (Toppan Forms Co., Ltd.)

JQA

Jun. 2001

JQA

Apr. 2000

JCQA

Jul. 2001

JQA

Nov. 2001

JQA

Aug. 2000

JQA

Oct. 2002

Sakado Site

JQA

Oct. 2000

Ranzan Plant (Toppan Communication Products
Co., Ltd.)

JQA

Nov. 2000

JQA

May 2003

Akihabara Office (Living Environment Division)

JQA

Mar. 2001

Fussa Plant (Toppan Forms Co., Ltd.)JQA

Feb. 2004

R&D Center (Toppan Forms Co., Ltd.)JQAMar. 2004

Hamamatsu Plant, Media Plant, Shizuoka Plant,
Nagoya Plant (Toppan Forms Tokai Co., Ltd.)JQA

Aug. 2004

Kumamoto Plant (Toppan Electronics Products Co., Ltd.)
Toppan Cosmo, Inc. [Kashiwa Plant and Satte Plant ofToppan Decor Products Inc.]
Niigata Plant (Toppan Electronics Products Co., Ltd.),
Niigata Plant (NEC Toppan Circuit Solutions, Inc.)
Toyama Plant [including the Manufacturing Department
3 and Inspection Department] (NEC Toppan Circuit
Solutions, Inc.)

Itabashi Site (Information and Communication Division)[including Toppan Joho Kako Co., Ltd.]
Fukusaki Plant (Toppan Packaging Products Co., Ltd.)[including Toppan Packs Co., Ltd. and the Wakayama
Plant of Toppan Plastic Co., Ltd.]

Registrar

JQA

Feb. 2002

JQA

Jul. 2002

Toppan Group Kawaguchi Site

JQA

Aug. 2002

Takino Plants (Information and Communication
Division, Living Environment Division)

JQA

Oct. 2002

Gunma Plant (Toppan Packaging Products Co., Ltd.)JQA

Jul. 2003

Asaka Plant (Toppan Printing Co., Ltd.)JQA

Dec. 2003

Mito Plant (Toppan Prosprint Co., Ltd.)

JSA

Jan. 2004

Saitama Plant, Miyagi Plant, Sano Plant (Toppan
Containers Co., Ltd.)JQA

Apr. 2004

Toppan Electronics Fuji Co., Ltd.

JQA

Jun. 2004

Hiroshima Office (Chugoku & Shikoku Subdivision),
Fukuyama Plant (Toppan Joho Kako Co., Ltd.)

Operational Site (Group Company)

Head office and head office plant, Saitama Plant(Livretech Co., Ltd.)
Fukushima Plant, Takino Plant (Toppan TDK Label
Co., Ltd.)
Nishigaoka Site [including the Kawaguchi transport
department] (Toppan Logistics Co., Ltd.)
Tosho Printing Co., Ltd. [including Creative Center Co.,
Ltd., Tosho Bindery Co., Ltd., and Tosho BookbindingCo., Ltd.]

Kyushu Plant (Toppan Forms Nishinihon Co., Ltd.)JQA

Jan. 2005

JCQA

Jan. 2005

JQA

Jun. 2005

Hino Plant (Toppan Media Printec Tokyo Co., Ltd.)

JSA

Nov. 2005

Kawamoto Plant (Toppan Forms Co., Ltd.)JQA

Aug. 2006

Esaka Center, Osaka Plant, Settsu Plant, Kobe Plant,
Ibaraki Logistics Center, KCF Co., Ltd. operational site
(Toppan Forms Kansai Co., Ltd.)JQA

Apr. 2007

Ortus Technology Kochi Co., Ltd.

JQA

Feb. 2008

Zama Plant (Toppan Media Printec Tokyo Co., Ltd.)

JACO

Sep. 2009

JQA

Oct. 2009

JQA

Feb. 2011

Sagamihara Plant, Kita Plant, Nishi Plant,
Nishi Warehouse (Toppan TDK Label Co., Ltd.)
Head office, Plate-making Center, Kobe Plant, Kyoto
Plant (Kansai Tosho Printing Co., Ltd.)SAIGLOBAL

Oct. 2004

Kansai Division

JQA

Nov. 2004

Toppan Forms (Sanyo) Co., Ltd. [including the Sanin
Center]Higashinihon Division

JQA

Mar. 2005

Gunma Plant (Tamapoly Co., Ltd.)

Koto Plant (Toppan Prosprint Co., Ltd.)JQAMar. 2005

Technical Research Institute

JQA

May 2005

Sapporo Plant, Chitose Plant (Hokkaido Division)

JSA

Jun. 2005

Mie Site (Electronics Division)

JQA

Jan. 2006

SAI
GLOBALDec. 2006

JQA

Feb. 2007

Koshigaya Plant, Kawaguchi Plant, Sagamihara Plant(Toppan Plastic Co., Ltd.)
Ranzan Plant, Kyushu Plant (Toppan Packaging
Service Co., Ltd.)
Sagamihara Plant (Toppan Packaging Products
Co., Ltd.)
Saga Plant (Toppan Plastic Co., Ltd.)
Fukuoka Plant (Toppan Packaging Products Co., Ltd.)
Head office, Kansai branch, Atsugi site (Toppan
Techno Co., Ltd.)
Sodegaura Beverage Plant (Toppan Packaging Service
Co., Ltd.)
Fukuoka Plant (Toppan Communication Products
Co., Ltd.)
Fukaya Plant [including the Satte Site] (High
Performance Component Subdivision of the Living
Environment Division)
Nagoya Plant (Chubu Division of Toppan Printing
Co., Ltd.)
Mikkabi Plant (Toppan Packs Co., Ltd.)
Toppan Printing Co., Ltd. (Green Front Sakai)

SAI
GLOBALSAIGLOBALSAIGLOBALSAIGLOBALSAIGLOBALSAIGLOBALJQA
JQASAI
GLOBAL
BUREAU
VERITAS

Registrarn ISO 14001 Certificates Obtained at Overseas Subsidiaries
Group Company
Toppan Photomasks France SAS

Registrar
LRQA

Registration
Date
Oct. 2000

Toppan Photomasks, Inc. (Santa Clara, Round Rock)

LRQA

Nov. 2001

Siam Toppan Packaging Co., Ltd.

MASCI

Apr. 2002

Toppan Printing Co., (H.K.) Ltd.

DNVMay 2002

Toppan Printing Co. (America), Inc.

DNV

Dec. 2002

Toppan Chunghwa Electronics Co., Ltd.

SGS

Oct. 2003

Toppan Printing Co., (Shenzhen) Ltd.

SSCC

Dec. 2003

Toppan Photomasks Germany GmbH

LRQA

Oct. 2004

Mar. 2009

Toppan CFI (Taiwan) Co., Ltd.

SGS

Nov. 2004

P.T. Toppan Printing Indonesia

LRQA

Nov. 2004

Apr. 2009

Toppan Photomasks Co., Ltd. Shanghai
Toppan Photomasks Korea Limited

LRQA

Feb. 2005

Oct. 2009

Toppan Printing Co., (Shanghai) Ltd.

CEC

Feb. 2006

Toppan SMIC Electronics (Shanghai) Co., Ltd.

BSI

Feb. 2007

Toppan Leefung Printing (Shanghai) Co., Ltd.

CCCI

Apr. 2007

Toppan Yau Yue Paper Products (Shenzhen) Co., Ltd.

SGS

Nov. 2007

Shanghai Toppan Printing Co., Ltd.

NQA

Jul. 2008

Toppan Yau Yue Paper Products (Dongguan) Co., Ltd.

MIC

Jan. 2009

Toppan Leefung Printing Limited
Toppan Leefung Packaging & Printing (Dongguan)Co., Ltd.

CNAS

Mar. 2009

Toppan Excel Printing (Guangzhou) Co., Ltd.

CTC

May 2009

Beijing Nippo Printing Co., Ltd.

SGS

Sep. 2009

Toppan Leefung Changcheng Printing (Beijing)Co., Ltd.

ZDHY

Nov. 2009

Toppan Security Printing Pte. Ltd.

TUVAug. 2010

Mar. 2007
Nov. 2007
Oct. 2008

Mar. 2010
Dec. 2010
Nov. 2010
Mar. 2011

Note: The company names accord with those mentioned in the registration
certificate.

TOPPAN CSR Report 2011: Detailed Data

4Mitigating Global Warming
Mitigation of Global Warming through the Development of Energy-saving Measures
Reduction Result(t-CO2/year)

Main Measure in Fiscal 2010
Information &Networks

Kawaguchi: Replaced once-through boilers
Kansai: Optimized the capacities of boilers

Living Environment

Gunma: Replaced refrigerating machines
Satte: Replaced compressors

Electronics

Kumamoto: Replaced refrigerating machines
TNCSi Toyama: Regularly maintained andchecked compressors

Non-production sites

Technical Research Institute: Replacedturbo-refrigerating machines

Total

—

Kerosene 0.9%
A fuel oil 1.1%

Itabashi: Apply inverter control for pumps–1,280 Takino Securities Printing: Switch fuels throughthe replacement of boilers
Gunma: Repair air leakage points incompressors–2,324
Satte: Introduce operation control systems for
air-conditioning equipment
Niigata: Manage operation by controlling thenumber of pumps–7,061 Sakai: Reduce the load of air conditioners foroutside air processing (OAC-101) installed inclean rooms
Technical Research Institute: Operate air fans
–75 at a low-air-volume setting during non-running
hours in clean rooms–10,740

Ratio by Energy Type (in terms of caloric value)

Reduction Target(t-CO2/year)

Main Plan for Fiscal 2011

–1,450–1,961–5,136–58—–8,605

Electricity Consumption

LPG 0.4% Diesel oil and gasoline 0.0%
Industrial steam 0.1%

(GWh)
1,500
1,326

1,376

1,200

Natural gas
21.5%

1,305

1,260

1,283

2008

2009

2010 (Fiscal year)

3,848

3,789

2009

2010 (Fiscal year)

900
600
300
0
Purchased electricity 76.0%

2006

2007

Natural Gas Consumption

Kerosene Consumption(1,000 Nm3)

(kL)
10,000100,000
90,414

93,94985,58380,00080,04579,7728,000

60,0006,000

40,0004,000

20,000

2,000

7,469

5,033
4,237

0

0
2006

2007

2008

2009

2010 (Fiscal year)

2006

2007

2008

Fuel Efficiency of Company-owned Vehicles(km/L)
5.0
4.59
4.5
4.20

4.25

2006

2007

4.67

4.36

4.0

3.5

3.52

3.0
2001

2008

TOPPAN CSR Report 2011: Detailed Data

20092010 (Fiscal year)5Building a Recycling-oriented Society
Promotion of Waste Reduction and Recycling
Main Measure in Fiscal 2010
Information &Networks

Sendai: Reviewed the management methods
for cleaning wastewater treatment tanks
Kawaguchi: Reduced the volume of water forwashing developing machines

Living Environment

Gunma: Reduced the generation of incinerated
ash and waste oil
Chitose: Reduced the volume of waste oil

Electronics

Shiga: Internally treated waste liquids
Mie: Upgraded effluent treatment processes

Non-production sites

Reduced the generation of non-industrial waste

Total

—

Reduction Result(tons/year)

Reduction Target(tons/year)

Main Plan for Fiscal 2011

Kawaguchi: Reduce the generation of waste ink–602 Sakado: Treat waste oil and wastewater with
oil-water separators
Gunma: Reduce the volume of ash throughimprovements in the incineration efficiency of–561 incinerators
Toppan Containers Saitama: Reduce thegeneration of waste pallets and waste ink cans
Shiga: Internally treat waste liquids–2,173 Kumamoto: Reduce the generation of dewateredsludge derived from effluent treatment–100 Reduce the generation of non-industrial waste–3,436

—

–20

–650

–640
–100
–1,410Note: Includes measures to reduce waste discharge per unit of production value, improve the material recycling rate, reduce final landfill waste disposal, and expand the numberof certified zero-emission sites.

Zero-emission Sites (TZERO-10) (51 plants certified in August 2010)
Operational Site
Technical Research Institute (Toppan Printing Co., Ltd.)Asaka Securities Printing Plant (Toppan Communication Products Co., Ltd.)
Ranzan Plant (Toppan Communication Products Co., Ltd.)Asaka Plant (Toppan Electronics Products Co., Ltd.)
Niigata Plant (Toppan Electronics Products Co., Ltd.)
Niigata Plant (NEC Toppan Circuit Solutions, Inc.)
Mie Plant [Kameyama] (Toppan Electronics Products Co., Ltd.)Mie Plant [Tsu] (Toppan Electronics Products Co., Ltd.)
Kumamoto Plant (Toppan Electronics Products Co., Ltd.)
Toppan Electronics Fuji Co., Ltd.
Toyama Plant (NEC Toppan Circuit Solutions, Inc.)
Satte Site (Fukaya Plant of Toppan Printing Co., Ltd.)
Itabashi Site
Asaka Site [Commercial Printing Subdivision, Publications Subdivision] (Toppan Communication
Products Co., Ltd.)Asaka Site (Toppan Joho Kako Co., Ltd.)
Sakado Site
Kawaguchi Site
Itabashi Plant (Toppan Joho Kako Co., Ltd.)
Sagamihara Plant (Toppan Packaging Products Co., Ltd.)
Sagamihara Plant (Toppan Packs Co., Ltd.)
Saitama Plant (Toppan Containers Co., Ltd.)
Sano Plant (Toppan Containers Co., Ltd.)
Miyagi Plant (Toppan Containers Co., Ltd.)
Kumagaya Site (Toppan Containers Co., Ltd.)
Koshigaya Plant (Toppan Plastic Co., Ltd.)
Sagamihara Plant (Toppan Plastic Co., Ltd.)
Wakayama Manufacturing Department (Fukusaki Plant of Toppan Plastic Co., Ltd.)
Ranzan Plant (Toppan Packaging Service Co., Ltd.)
Sodegaura Beverage Plant (Toppan Packaging Service Co., Ltd.)
Kyushu Plant (Toppan Packaging Service Co., Ltd.)
Kashiwa Plant (Toppan Decor Products Inc.)
Satte Plant (Toppan Decor Products Inc.)
Itami Plant (Toppan Packaging Products Co., Ltd.)
Toppan Harima Products Co., Ltd.
Takino Plant (Toppan Communication Products Co., Ltd.)Takino Plant (Toppan Packaging Products Co., Ltd.)Takino Securities Printing Plant (Toppan Communication Products Co., Ltd.)
Nagoya Plant (Chubu Division)
Matsuzaka Plant (Toppan Packaging Products Co., Ltd.)
Mikkabi Plant (Toppan Chubu Insatsu Kako Co., Ltd.)
Fukuoka Plant (Toppan Packaging Products Co., Ltd.)
Fukuoka Plant (Toppan Communication Products Co., Ltd.)
Saga Plant (Toppan Plastic Co., Ltd.)Tamana Plant (Nishinihon Site of Toppan Packs Co., Ltd.)
Fukuyama Plant (Toppan Joho Kako Co., Ltd.)
Sendai Plant (Higashinihon Division)
Sapporo Plant (Hokkaido Division)
Chitose Plant (Hokkaido Division)
Mito Plant (Toppan Prosprint Co., Ltd.)
Koto Plant (Toppan Prosprint Co., Ltd.)
Sansei Printing Ltd.
Toppan office inside Fukuren Co., Ltd.
Fukaya Plant (High Performance Component Subdivision of the Living Environment Division of
Toppan Printing Co., Ltd.)
Sakai Plant (Toppan Electronics Products Co., Ltd.)

Waste discharged(tons)
341.3
4,115.4
749.6
399.5

Recycled (tons)

Recycling Rate (%)

341.3
4,115.4
749.3
399.5

100.00%100.00%99.96%
100.00%11,067.4

11,066.9

100.00%1,727.0
4,329.2
4,747.2
227.0
2,947.3
574.8
9,138.4

1,726.4
4,329.2
4,746.5
223.2
2,945.7
574.8
9,088.4

99.97%
100.00%99.99%
98.33%
99.94%
100.00%99.45%

8,552.2

8,546.1

99.93%

25,833.7
40,223.4
22,437.7

25,833.7
40,223.4
22,419.9

100.00%100.00%99.92%

19,010.6

19,010.6

100.00%9,164.3
4,381.7
3,735.6
248.9
372.2
87.2
150.0
294.2
633.4
176.8
246.5
6,151.7
9,335.6
574.7
11,892.2
5,104.2
1,127.3
5,254.9
2,586.6
3,616.3
5,348.6
5,671.8214.5
5,286.6
4,248.8
4,912.5
2,522.7
5,070.9
4,585.1
1,686.9
42.0
71.5

9,079.0
4,330.2
3,717.6
248.8
369.1
87.2
150.0
294.1
623.3
176.8
246.5
6,151.7
9,288.0
574.7
11,801.9
5,100.9
1,127.1
5,252.1
2,564.3
3,585.1
5,346.8
5,671.8213.9
5,286.6
4,218.9
4,814.8
2,522.3
5,043.2
4,582.5
1,684.9
42.0
71.5

99.07%
98.82%
99.52%
99.96%
99.15%
100.00%100.00%99.99%
98.41%
100.00%100.00%100.00%99.49%
100.00%99.24%
99.94%
99.98%
99.95%
99.14%
99.14%
99.97%
100.00%99.71%
100.00%99.30%
98.01%
99.98%
99.45%
99.94%
99.88%
100.00%100.00%

315.5

315.5

100.00%

241.9

240.7

99.51%

Note: Two criteria were set for certifying operational sites as zero-emission sites in August 2010. 1) For first-time certification, a site is required to have attained a recycling rateof 98% or over in fiscal 2009. 2) For ongoing certification, a site is required to have attained an average recycling rate of 98% or over for fiscal 2008 and fiscal 2009.

TOPPAN CSR Report 2011: Detailed Data

6

Preventing Pollution / Controlling Chemical Substances
PRTR Results for Fiscal 2010 
PRTR No.

FormerNo.

(Unit: kg/year)
Chemical Substance

HandleRelease

1. Atmosphere

2. Water

Total
Transfer

3. Soil20

162-aminoethanol

59,096

0

0

0

0

30

24

Linear alkylbenzenesulfonate and chlorides

2,828

0

0

0

0

24,597
1,036

44

—

Indium and its compounds

10,911

0

0

0

0

1,899

53

40

Ethylbenzene

26,805

5,717

5,717

0

0

239

58

45

Ethylene glycol monomethyl ether

5,817

291

291

0

0

913

59

46

Ethylenediamine

71—

Ferric chloride

8,210

0

0

0

0

8,098

2,688,598

7

0

7

0

2,357,02676

61

e-caprolactam

3,972

0

0

0

0

498

80

63

Xylene65,077

6,466

6,466

0

0

297

82

64

Silver and its water-soluble compounds

1,030

0

0

0

0

0

87

68

Chromium and trivalent chromium compounds

28,194

6

0

6

0

7,836

88

69

Hexavalent chromium compounds

18,515

0

0

0

0

892

144

108

Inorganic cyanide compounds

2,067

0

0

0

0

106

16,558

539

539

0

0

7,622

818

76

76

0

0

742

1,293,976

421

0

420

0

257,292

1,051

0

0

0

0

0

151

—

1,3-dioxolane

243

179

Dioxins (mg-TEQ)

272

207

Copper salts (water-soluble, except complex salts)

275—

Sodium dodecyl sulfate

291

218

1,3,5-tris(2, 3-epoxypropyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione

2,152

0

0

0

0

387

296

—

1,2,4-trimethylbenzene

54,916

2,643

2,643

0

0

1,142

297

224

1,3,5-trimethylbenzene

300

227

Toluene

6,528

1,057

1,057

0

0

5,471

3,810,999

380,699

380,69900411,998

308

231

Nickel

56,302

0

0

0

0

1,584

309

232

Nickel compounds

25,637

82

0

82

0

21,730395—

Water-soluble salts of peroxodisulfuric acid

285,321

0

0

0

0

0

405

304

Boron and its compounds

1,702

24

0

24

0

2

411

310

Formaldehyde

45,393

32

32

0

0

106

412

311

Manganese and its compounds

7,848

15

0

15

0

3,420
1,028

420

320

Methyl methacrylate

6,542

417

417

0

0

438

—

Methylnaphthalene

87,426

408

408

0

0

0

448

II-78

Methylenebis(4,1-phenylene) diisocyanate

57,498

0

0

0

0

3,934

Total of currently designated substances

8,680,970

398,823

398,270554

03,119,151

Total of formerly designated substances

5,478,691

395,226

394,680547

0747,528

Notes: • Period covered: April 1, 2010–March 31, 2011
•Substances designated: The 30 substances shown above; both former and current PRTR numbers under the “Act on Confirmation, etc. of Release Amounts ofSpecific Chemical Substances in the Environment and Promotion of Improvements to the Management Thereof” of Japan are shown to the left of the name of each
substance.
•Operational sites covered: Sites that handle more than 1.0 ton of Class I designated chemical substances per year. (Or specified Class I designated chemical substancesin excess of 0.5 tons per year.)•The total transfer is the sum of transfers into waste and sewage systems.

Ratio of Greenhouse Gas Emissions by Type(in tons of CO2 equivalent)
(Unit: ratio: % total: t-CO2)

Ratio of Greenhouse Gas Emissions by Source(in tons of CO2 equivalent)
(Unit: ratio: % total: t-CO2)

Fiscal Year

CO2

CH4

N2O

Total

Fiscal Year

Electricity Use

Fuel Use

Waste Incineration

Total

2007

99.93

—

0.07

805,109

2007

65

32

4

805,109

2008

99.93

—

0.07

751,901

2008

66

31

4

751,901

2009

99.92

—

0.08

715,729

2009

66

30

4

715,729

2010

99.93

—

0.07

722,724

2010

67

29

4

722,724

Note: Calculated by the method specified in the Guidelines for Calculating Greenhouse Gas Emissions from Businesses (2003) from the Ministry of the Environment of Japan.

Promoting the Conservation of Biodiversity
ECO-GREEN Purchasing
Fiscal Year

2007

2008

2009

2010

Case

2,675

2,753

2,634

2,703

Note: ECO-GREEN is a toilet paper composed of about 50% used Cartocan paper.

TOPPAN CSR Report 2011: Detailed Data

7Eco-creativity Activities
List of Environmentally Friendly Products
Business
Field

Product

Environmental Point

Business
Field

Product

Environmental Point

Securities and Cards

Paper Cup Made from Recycled
Paper

Use of recycled materials

Cup made from Tree-Free paper

Resource-saving (use of
byproducts)

Biodegradable Package

Biodegradability

Long product life

Cylindrical Paper Cartridges

Resource-saving (reduced useof energy in logistics)

Ultra-thin DM

Resource-saving

Coated Barrier Film

Suitability for disposal

Green Bankbook

Recyclability

GL-C Bottle

Resource-saving

KAMICARD®

Biodegradability, recyclability

GX film

Resource-saving

Easy separation anddisassembly, recyclability
Resource-saving (reduced useof materials)

Jar Plus

Resource-saving

Tray All

Easy separation and disassembly

GL Film Lined Paper Cup

Resource-saving

Paper Desk Calendar

Use of recycled materials

Double-Wall Barrier Cup

Resource-saving

Ecology Calendar

Use of recycled materials

Oil-Proof Paper

Use of safe materials

Eco POP

Use of recycled materials,
suitability for disposal,energy-saving

Functional Coated Paper

Recyclability

Cerap

Suitability for disposal

Eco Pack Stand

Resource-saving

Eco Pack Multipanel

Reusability

Eco Floor Sticker

Suitability for disposal

Eco Pack End Panel

Resource-saving

Eco Pack Stand, Round-type
EPOP

Ecothrough card

Suitability for disposal

Paper IC Card

Use of recycled materials

Bulky Waste Processing Sticker

Resource-saving (reduced useof materials)

Card for ETC

Suitability for disposal

Rewritable Paper

KAMI-RFID CARD

Eco Pack (life-size POP display)

Commercial Printing
Publications
Printing

In-Mold Barrier Cup

Resource-saving

Tamper-Evident Recyclen Cap

Easy separation and disassembly

Easy peel-off thermo-cap for PET
bottlesEasy separation anddisassembly

Ecoband

Resource-saving

Water-based Cold Seal

Reduced release of chemical
substances

Resource-saving

Biodegradable Plant Pot

Biodegradability

Use of safe materials

Barrier Cup (NSP Process)Resource-saving

Eco Pack Multipanel Mini

Reusability

Plastic Clip

Recyclability

Multicube POP

Reusability

Recycled vegetable-Oil Ink

Use of recycled materials

Notchless Easy-cut Container(AL type)

Resource-saving (reduced energy
expended in manufacturing)

Easy separation anddisassembly

Recycled PET Clear Case

Recyclability

Polyurethane Reactive Hot-Melt

ALUGLAS

Non-Vinyl Chloride Lenticular Lens Suitability for disposal
Recyclability

Halogen-free printed wiring board

Suitability for disposal

Anti-reflection film

Use of safe materials

Color filter (resin black matrix [BM]) Use of safe materials
Palladium-plated leadframe

Use of safe materials

Lead-free solder coated printed
wiring board

Use of safe materials

GL Family

Suitability for disposal

Standing pouch for refill
Bottled Pouch
Plastic Container Made from
Recycled Materials
Ecogloss (environmentally-friendly
gloss finishing)
Recording Media Packaging
TT Paper Can
NeovertPackaging

Ecotainer
TL-PAK
EP-PAK (EP-GL)
EP-PAK (Al)Stand-up Laminated Tube
Recyclen Cap
AP Cartons
Micro-FlutePackagingElectronics

Disk Tottokun Series

Stripping and heat-sensitive label
for glass bottles
Food container made fromheat-resistantPaper carton with tamper evident
closureOne-piece occlusion-preventive
plug for TL-PAKs

Suitability for disposal
Easy separation and disassembly
Resource-saving
Resource-saving
Resource-saving

Sealed paper tray

Resource-saving

Flexible packaging material using
paper

Resource-saving

Resource-saving (reduced useof materials)
Resource-saving (reduced useof materials)

Clear UV-Blocking Film

Suitability for disposal

Injection-molded articles ofbiomass-plastics

Resource-saving

EL-CaseEasy separation and disassembly

Use of recycled materials

Oil-proof paper for fluorine-free
cardboard
Paper cup made from pulp fromforest-thinningGL-compliant back sheet for solar
cells

Resource-saving (reduced useof exhaustible materials), useof recycled materials
Resource-saving (reduced useof exhaustible materials)
Easy separation anddisassembly
Use of recycled materials
Resource-saving (reduced useof exhaustible resources)
Resource-saving (reduced useof exhaustible resources)
Resource-saving (reduced
energy usage in logistics)
Resource-saving (reduced
energy usage in logistics)
Resource-saving (reduced useof materials)
Easy separation anddisassembly
Resource-saving (reduced useof energy in logistics)
Resource-saving (reduced useof energy in logistics)

TP-Tray

Recyclability

Corrugated Absorber

Recyclability

AD-CaseResource-saving (reduced useof materials)

CartocanRecyclability

TOPPAN CSR Report 2011: Detailed Data

Use of safe materials
Resource-saving
Suitability for disposal, longproduct life

Paper composite container

Resource-saving, recyclability

Pouch-type fragrance container

Resource-saving, recyclability

Resource-saving Cartocan(rectangular type)

Resource-saving, recyclability

Packaging materials using
low-migration type adhesives
Delayed-tack label for glass
bottles (film type)
Cylindrical paper-complex
container

Reduced release of chemical
substances, use of safe
materials
Easy separation anddisassembly, resource-saving
Resource-saving

High Resistance Flexible Pouch

Resource-saving

Folding Pouch (for refilling)

Easy separation and disassembly

In-mold Decorated Components

Reduced release of chemical
substances

Aluminum-free Dead-fold LidMaterial

Suitability for disposal

Solar cell back sheet
Special Shaped Pouch with
Embossing and Laser-cutting
Heat-insulating Paper with
Foamed Layer
Moisture-barrier standing pouch

Energy-saving
Easy separation and disassembly
Reduced energy consumption
in production
Resource-saving, suitability fordisposal

8Environmental Accounting
Capital Investment for Environmental Conservation (Million yen)
Item

1

2

3

4

Major Content

Investment
in equipment
to prevent
pollution
Investment
in equipment
to conserve
the global
environment
Investment
in equipment
to circulate
resources

Investment in equipment to prevent
atmospheric and otherforms of pollution
Investment in equipment to conserve theglobal environment by
mitigating global
warming, etc.
Investment in equipment for the adequate
treatment and recyclingof waste materials
Investment in equipInvestment
ment to monitor andin equipment
measure environmentalforburdens and plant
management
trees at operational
activities
sites

Total

Environmental Conservation Benefit

Increase/ Total Sum
Decreasefor thefrom Fiscal Last Five
2009
Years

Fiscal
2010

1,387

76

Item

–1,265

Total energy consumption(1,000 GJ)

1,500

26,499Water

Water consumption (1,000 m3)

2,919

20,079CO2 emission (1,000 t-CO2)

111

1,286

Emission of ozone-depleting
substances (ODP-t)

00NOx emission (tons)

–8

182

SOx emission (tons)

2

34

7,800

2,462

Emission of dioxins (mg-TEQ)
Total effluent discharge (1,000 m3)
637

311

5,617

204

186

311

2,487

–692

16,190

Increase/
Fiscal 2010
Decrease*1

EnergyAtmosphere259

Major Content

3
Water and soil Onsite evaporation (1,000 m )environments BOD (tons)

Waste

–15

80

2,780

17,801

26

1,915

6

57

COD (tons)

2

21

Total discharge (1,000 tons)

29

441

*1 Increases and decreases from fiscal 2009

Note: S ince fiscal 2005, Toppan has focused solely on capital investment forenvironmental conservation and the environmental conservation benefit
obtained. This is done to improve the accuracy of assessments and verifications of cost effectiveness by excluding reliance on estimates insofar
as possible.

Green Procurement and Green Purchasing
Green Procurement Standards (Paper)
Level 1

Level 2

100% recycled paper, or more-than-70%
recycled paper plus forest-certified paper
for the remaining portionMore-than-70% recycled paper, orforest-certified paper, tree-free paper,
paper made with pulp from forest-thinning
operations

2. Considering the degree of whiteness

About 70% (±4%) for non-coating paper

About 80% (±4%) for non-coating paper

3. Considering the volume of coating

Below 12 g/m2 (Maximum of 8 g/m2 persingle surface)

Below 30 g/m2 (Maximum of 17 g/m2 persingle surface)

4. Using chlorine-gas-free pulp

100% ECF-bleached pulp (no chlorine gas [Cl2] used for bleaching)

1. Using recycled paper

5. Not containing hazardous substances
6. Reducing component properties obstructive towaste paper recycling
7. Procuring from manufacturers proactively
engaged in paper recycling

ResultFiscal 2009 Fiscal 2010

12.1%

12.8%

Non-usage of azo-coloring agent,
For the amines shown in the attached list,
a substance that could potentially form the no more than 30 mg per 1 kg of productamines shown in the attached list
should be detectable.
Non-usage of printing materials with waste Non-usage of printing materials with waste
paper recyclability rankings of B, C, or D
paper recyclability rankings of C or D
Procurement from manufacturers who proactively use waste paper as raw materials forrecycled paper

Note: Results under the Green Standards for Offset Printing Services (2006 amendment) of the Japan Federation of Printing Industries (JFPI)Green Procurement Standards (Ink)
Level 1
1. Avoiding the use of materials harmful to thehuman body
2. Avoiding the use of substances known togenerate hazardous substances
3. Considering chemical substances designatedunder the PRTR law
4. Controlling VOC emissions
6. Reducing component properties obstructive towaste paper recycling

Level 2

ResultFiscal 2009 Fiscal 2010

Conformance to the NL regulations of the Association of Japan Printing Ink
Manufacturers
Non-usage of chloride-based resins
Non-usage of substances designatedunder the PRTR law
VOC content below 1% (non-VOC ink)
[excluding ink for web press]
Non-usage of printing materials with waste
paper recyclability rankings of B, C, or D

Identification of substances designatedunder the PRTR law (via MSDSs)
VOC content below 15% (low-VOC ink) orsoybean oil ink
Non-usage of printing materials with waste
paper recyclability rankings of C or D

96.8%

99.2%

Note: Results under the Green Standards for Offset Printing Services (2006 amendment) of the Japan Federation of Printing Industries (JFPI)

In-house Green Purchasing Standards and Level of Fulfillment
Product

Standard

Copy machines and printers Variously configured to automatically revert to low-power mode or off mode

Result for Fiscal 2010
100%

PCs

Variously configured to automatically revert to low-power mode or off mode

100%

Stationery and office goods

Products listed in the eco-friendly product catalogues of manufacturers

86.7%

TOPPAN CSR Report 2011: Detailed Data

9