Presentation of the ICF-Development
ICF carbon fiber reinforced compounds
Thermoplastic materials for production of lightweight structural components
ICF Compunds とは？：◆ CFクロス廃材を活用した射出成形材料

2020年7月27日
アビリティゲート株式会社／赤松 弘一
TEL：080-3201-3210
Mail：akamatsu_abiligate@jcom.zaq.ne.jp

AKRO-PLASTIC GmbH
Member of the Feddersen GroupProject partner

ICF材料の開発： BMWとの共同Project

Production plant Niederzissen

2

Research and innovation center Munich

AKRO-PLASTIC GmbH
Member of the Feddersen GroupProduction process for ICF parts
Blackbox
Processing of the scraps

CFクロスの端材

ICF Part

3Compounding

ICF-ペレット

AKRO-PLASTIC GmbH
Member of the Feddersen GroupProperties
Competitive price：競争力ある価格（GF強化材質の代替が可能な価格）
Good electrical conductivity：良好な導電性
Good thermal conductivity：良好な熱伝導性
Excellent stiffness and flexural stiffness：良好な剛性Good flexural stress：良好な曲げ強度
Low thermal expansion coefficient：小さい線膨張係数
Low density：低比重（GF強化材料比較）
Good tribological properties (low wear) 良好なトライボロジー性能（摺動特性）

4AKRO-PLASTIC GmbH
Member of the Feddersen GroupAwards for ICF

欧州での受賞歴JEC Innovation Award 2016
with BMW and Grammer
Parts: Carrier Center Console
JEC：欧州最大のComposite展示会

SPE Award 2015
1st placeParts: Clutch Pedal

SPE : Society Plastic Engineers
5AKRO-PLASTIC GmbH
Member of the Feddersen GroupParts – Carrier Center Console• AKROMID A3 ICF 10 black (5117); Alternative: A3 GF 30 1 black (2385)
材質：ICF 10%-PA66、GF30%-PA66からの切替• BMW F 54 Mini Clubman• Advantage: 18% less weight and same stiffness
利点： 同等な剛性で18%重量低減
6AKRO-PLASTIC GmbH
Member of the Feddersen GroupParts – Clutch pedal
WIT成形法で中空構造• AKROMID B3 ICF 15 black (5026); Alternative: B3 GF 30 1 GIT schwarz (4599)
材質： ICF15%-PA66、GF30%-PA66からの切替• Advantage: 10% less weight; 25% higher stiffness
利点：25%の剛性アップと10%重量低減の両立• SPE-Award: highest award for power train
SPE受賞： Power train部門の最高賞を受賞
7

AKRO-PLASTIC GmbH
Member of the Feddersen GroupICF with foaming agent

8

更なる軽量化： ICF材の発泡成形

AKRO-PLASTIC GmbH
Member of the Feddersen GroupParts – PT Screw• AKROMID T1 ICF 30 black (5148) 材質：ICF30%-PPA（芳香族ナイロン）• Automotive application 車載用途
• Replacement of metall screw 金属スクリューからの切替• Advantage: 80% less weight compared to metall screw but same security for assembly
利点： 80%重量低減（同等の組立安全性下）

9

AKRO-PLASTIC GmbH
Member of the Feddersen GroupProduct portfolio ICF compounds
Polymer matrix

ICF材質一覧表
Modification

AKROMID® B3 ICF 10/15/20/30/50 with stabilizers 1, 5 (PA6)
1: heat stabilized
AKROMID® A (PA6.6)
4: hydrolysis/
chemicalstabilization (PA 6.6)
AKROMID® A3 ICF 10/15/20/30/50 withstabilizers
1,4,5,7,XTC,LA
5:highheatstabilized
AKROMID®
B (PA6)
AKROMID®
A3 ICF L 10/20/30 (PA 6.6/PPBlend)
7: adhesion
modified
L: Lower
density S1
AKROLOY®
PA ICF 20/30/40 with impact
modifier
AKROMID®
C (PA6/66)
XTC: Extra high thermal compatibility
AKROMID® C3 ICF 10/20/30 XTC (PA66/6)
S1: Cold impact modified
AKROMID® T1 (PPA)
RM-D: Reduced moisture, design
AKROLOY® PARA ICF 40 (PARA)
RM-M: Reduced moisture, mechanical
AKROMID®
T5(PPA,Tis125°C)g
Gas injection technology
AKROMID® T1 ICF 10/20/30 with TM GIT:(PPA)
WIT: Water injection technology
AKROLOY®
PA (PA6.6+ PA6I/6T)
AKROMID®
T5 ICF 30/40(PPA)
TM: Tribologically modified
AKROTEK®
PK-VM
ICF 15/20/30 (Polyketon)
AKROLOY®
PARA(Polyarylamide)
Special types: GID, WIT, RM can be offered in a combination

Reinforcement: ICF

10-40%AKROTEK® PK-VM (Polyketon)

Specialities like RM-D, RM-M, GIT, WIT can be offered in a combination with some of thepolymer matrices
10AKRO-PLASTIC GmbH
Member of the Feddersen GroupE-Modulus 弾性係数
20,000

A: PA66

B: PA6

L: PA6/PPアロイ

T: PPA(芳香族PA)

18,000E-Modulus [MPa]16,00014,00012,00010,000
8,000
6,000

4,000
2,000
0
A3 ICF 20

A3 GF 40

B3 ICF 20

B3 GF 40

ICF20%GF40%

ICF20%

GF40%
d.a.m.

B3 ICF 20 L

B3 GF 40 L

T1 ICF 20T1 GF 40

ICF20%GF40%

ICF20%

GF40%

cond.

“d.a.m.” = dry as molded test values = residual moisture content < 0.10 %青棒グラフ（絶乾）“cond.” test values = conditioned, measured on test specimens stored according to ISO 1110
11赤棒グラフ（吸湿）AKRO-PLASTIC GmbH
Member of the Feddersen GroupUnit

Test method

Comparison GF versus ICF GF強化グレードと比較
AKROMID®
AKROMID®
AKROMID®
AKROMID®
AKROLOY®
AKROLOY®
A3 ICF 15 schwarz A3 GF 30 schwarz A3 ICF 30 schwarz A3 GF 60 schwarz PA ICF 30 schwarz PA GF 60 schwarz(5056)(2428)(5021)(2432)(5269)(2844)

Properties

d.a.m.

cond.

d.a.m

cond.

d.a.m.

cond.

d.a.m.

cond.

d.a.m.

cond.

d.a.m.

cond.

Tensile Modulus ISO 527-1/2 MPa

12,0007,400

10.000

7,100

20,00015,00020,50015,80025,00023,00021.00020,000Tensile stress at
ISO 527-1/2 MPa
break

170

110

200

130

220

170

260

190

220

200

275

245

Elongation atbreak

ISO 527-1/2

35

3

≥62

3.5

2

2.5

1.5

1.6

2,5

2.5

Charpy-Impact
strength (23°C)

ISO 179/1eU kJ/m²456585

1655

708595505010095Density

ISO 1183

%

g/cm³

1.20

軽量化効果
121.3612.5 %

1.28

1.71

25 %

1.29

1.72

25 %
AKRO-PLASTIC GmbH
Member of the Feddersen Group通常のCF強化グレードとの比較

Comparison ICF versus CF virgin

13

AKROMID® AKROMID® AKROMID®
A3 ICF 15
A3 CF 15
A3 ICF 30
schwarz
schwarz
schwarz(5056)(3912)(5021)AKROMID®
A3 CF 30
schwarz(3082)AKROLOY® AKROLOY®
PA ICF 40
PA CF 40
schwarz
schwarz(5270)(3639)

Properties

TestDimension
methodeTensile modulus527-1/2

MPa10.00013.00023.00022.00035.00030.000Tensile strength atbreak

527-1/2

MPa

145

185

220

240

250

260

Elongation at break

527-1/2

%

322

1,5

1,5

1,5

Charpy-impact
strength (23°C)

179/1eU

kJ/m²

45

4055

50

5055

AKRO-PLASTIC GmbH
Member of the Feddersen Group