GIMATIC
MACHINING

Engineered technology to exceed your needs

Gimatic Machining deals with precision mechanicalmachining.
It supplies customers operating in various industrial sectors such as automotive, household
appliances, plumbing, industrial automation, agriculture, tool automation, medical andpharmaceutical.
In a manufacturing plant of 8.000 smq with more than 65 CNC machining centers we machine
any types of material starting from either bar and casted parts.
The site is located in Bagnolo Mella (Brescia) and is specialized in turning, milling and in theproduction of very precise custom made products.

8.000 smq Production site+100 Employees+65 CNC Machining Centers
5 Automatic Storages for the tools management, bars andextruded parts
500 kWp Solar panels to reduce CO2 emissions

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Our processes

External treatments

We provide our services through the execution of turning, milling, boring, deburring, grinding, tumbling, polishingand testing processes.
We can machine each type of materials either starting from bars and casted parts:

Through the collaboration with long terms historical partners, we can provide the part finished of:> Steel> Stainless steel> Non ferrous materials (brass, bronzal)> Aluminum> Titanium> Technopolymers> Cast iron

> Thermal treatments (hardening, tenifer, cementation, carbonitriding, phosphating, etc.)> Nickel plating and galvanizing treatments> White, red, green, black and hard anodizing treatments

Some examples

Dimensions and materials
System typology

Turning with bar feeder

Minimum diameter(mm)

Maximum diameter(mm)

Material

275steel, cast iron, stainless steel, aluminum, iron, resin, teflon, bronze, brass, titanium

Turning with automatic/manualmaterial loading

16250steel, cast iron, stainless steel, aluminum, iron, resin, teflon, bronze, brass, titanium

Multitasking with bar feeder

1675steel, cast iron, stainless steel, aluminum, iron, resin, teflon, bronze, brass, titanium

Multitasking with automatic/
manual material loading

16250steel, cast iron, stainless steel, aluminum, iron, resin, teflon, bronze, brass, titanium

Multipallet

20x20

200x200steel, cast iron, stainless steel, aluminum, iron, brass, bronze

Vertical Milling

10x10200x400steel, cast iron, stainless steel, aluminum, iron, brass, bronze

Oxidation

Oxidation

Oxidation

Passivation

Sandblasting

HardeningZinc plating0405

Our departments ad plants
We count on 65 CNC Machining Centers (DMG and Mazak) which allow us to provide components and final productsof absolute quality.
Our departments are:> Multitasking Department> Milling Department> Turning Department> Finishing> Quality Check and Final Verification> Logistics and Storage

Besides, we count on lappers, tumblers and tangential grinding machines, ﬂat and without centers. Beside 4 Zeiss,of which 2 Contura and 2 Duramax.

Multitasking

A multitasking system can perform different machining operations such as turning, milling, drilling, cutting andmore, all in a single processing step and without needing to move the piece between different machines.
Our department
The department contains 13 systems, 11 of which have a 3-m bar loader.

Horizontal Milling Multi-pallet

Multi-pallet systems are used in CNC machines for automatic loading and unloading of multiple pieces or different
operations on the same piece.
Our department
The department contains 16 systems.

Lathes

CNC lathes, or "Computer Numerical Control" lathes, are machine tools used for turning, that is, removing material
to shape a piece.
Our department
The department contains 20 systems, 17 of which have a 3-m bar loader.

Swiss Lathes

These lathes have a transverse slide, which can be moved along the lathe bed perpendicular to the spindle axis..
Our department
The department contains 7 systems, all of which have a 3-m bar loader.
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Our products
Multitasking

MATERIAL: aluminum
PROCESSING: milling, drilling,boring, tapping, external turningand hobbing
TOLERANCE: 0.02
ROUGHNESS: important
TREATMENT: anodization

LathesMATERIAL: steel - made ina single phase from bar onmagazine
PROCESSING: milling, drilling,tapping, internal chamber boringand external turning
TOLERANCE: 0.02
ROUGHNESS: 0.8
TREATMENT: hardening withpartner suppliers, after internal
tumbling and polishing processes

MATERIAL: aluminum body andsteel jaws
PROCESSING: milling, drilling,reaming, tapping, boring, external
turning and grinding of the jaws forcorrect coupling
TOLERANCE: 0.02
TREATMENT: body, anodizing three prongs, hardening

Multi-pallet

MATERIAL: aluminum produced in two phases
PROCESSING: milling, drilling, reaming, tapping,internal chamber boring
TOLERANCE: 0.02 for counterbores and assemblyhole diameters
ROUGHNESS critical
TREATMENT: tumbling and anodizing

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MATERIAL: resin produced in asingle phase from bar to loader
PROCESSING: milling, drilling,boring, external and internalturning
TOLERANCE: 0.02 forperpendicularity

MATERIAL: aluminum
PROCESSING: turning, drilling,boring, milling
TOLERANCE: 0.02
TREATMENT: anodizing

MATERIAL: aluminum (for large
diameters, two-step production
possible: ﬁve-axis vertical turningand milling)
PROCESSING: turning, drilling,reaming, tapping, internal
diameter boring

Vertical Milling

MATERIAL: aluminum produced in two phases
starting from an extruded “segment”
PROCESSING: milling, drilling, reaming, tapping,internal chamber boring
TOLERANCE: 0.02
ROUGHNESS: narrow
TREATMENT: tumbling and anodizing

MATERIAL: aluminum
PROCESSING: milling, drilling, boring, tapping
TOLERANCE: 0.02
TREATMENT: tumbling and anodizing

MATERIAL: aluminum produced in two phases
starting from a “slice”
PROCESSING: milling, drilling, boring, tapping
TOLERANCE: 0.02
ROUGHNESS: narrowTREATMENT: tumbling and anodizing

09Industries
We offer tailored solutions for any application and fully satisfy all needs in the most innovative industrial sectors.

10AutomotiveHydraulics

Industrial Automation

Tooling Automation

Agriculture

Home appliances

Pharmaceutical

Medical11

Our PLUS
Giving you the best product is not enough for us. From us you will also find solutions designed especially for you.

CUSTOMIZED DESIGN
Our designers and software technicians can face projects
and feasibility studies of any mechanical parts.

HIGH TECHNOLOGYOur high technology equipments can produce componentsand final products with high precision and quality.

QUALITY
Our quality management system is certified
ISO 9001 / UNI EN ISO 9001:2015
Our metrology room is equipped of automatic machines
for the optimal geometry checks (Zeiss checks) andour measurement instruments are all cataloged andsubmitted to periodical calibration.

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Gimatic Group

Gimatic Machining operates within the Gimatic Group,
specializing in engineering since 1985, manufacturingcomponents and gripping systems for industrial automation.
Since 2018 Gimatic is part of Barnes Group€ 60M Sales
13 Automation Centres worldwide
2 Competence centres+300 Employees

1415

Via G. La Pira, 10 B
25021 Bagnolo Mella (BS) ITALY
tel. +39 030 6821413
gimaticmachining@gimatic.com
www.gimatic.com/machining*BRO-MACHINING-EN*

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