ZG05HV Series

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

High-Voltage Wire-to-Board Connector :Size: 0.5, Pitch: 3.3mm

Apr. 2024

ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm

Features
1. Supports High- Voltage＜Plug＞ZG05HV-6S-HU
ZG05HV-6S-R
ZG05A-2224SCF

Rated Voltage : 1, 000V AC/ DC
Withstanding Voltage : 3, 000V AC＜Receptacle＞
ZG05HV-6P-3.3H

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Housing Design ensures sufficient creepage andspatial distance between contacts, allowing forhigh rated and withstanding voltages in acompact form.

2. Electric Shock Prevention
Design＜Receptacle＞
ZG05HV-6P-3.3H

The depth of the design provides electric shockprotection, thereby enhancing assembly safety.

Test finger cannot be inserted :comparable to IP2X

3. High Heat Resistance up to125℃- Can withstand temperatures up to 125 degrees,
suitable for automotive and other high- heatapplications.
Note: Temperature ratings include the rise due to current flow.

2ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm

4. High Vibration Resistance①Double-Layered Spring Design
Provides superior vibration resistance and contact reliability.

- Female contact features an innovative threepoint contact design.
- Double- layered spring enhances stability- Designed to maintain contact under intense
vibrations, improving reliability.

Double-LayeredSpring②3-Point Contact Design

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Withstands severe vibration due to improved contact reliability.
1 Spring + 2 Embossed Contact Points = 3-Point Contact Design1 Spring
2 Embossed Contact
PointsNote: The contact is intentionally inverted to make the embossed
contact points more visible.

5. Mating Key Design Prevents
Incorrect Insertion.
Prevents incorrect insertion, ensuring properalignment.
- Mating Keys : Standard ( Black) and A( Orange) , Two Key Types

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ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm

Product Specifications
Rated Current

1A (All pins power supply)

Operating Temperature (Note1)-40 to +125℃

Rated Voltage

1,000V AC/DC

Storage Temperature (Note2)-10 to +60℃Storage Humidity Range (Note2)

Relative humidity 85％ Max.
(No condensation)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Items

Specifications

Conditions

ContactResistance

10m Ω Max.

Measured at 1A DC

Insulation
Resistance

100M Ω Min.

Measured at 1,000V DC

Withstanding
Voltage

No insulation breakdown

Before mated connector : 2,000V AC for 1 min.
After mated connector : 3,000V AC for 1 min.

Mating Durability

Contact Resistance : 20m Ω Max.

30 Insertion/Extraction cycles

Vibration
ResistanceNo electrical discontinuity of 7 Ω Min.,
1μ s Min.
Contact Resistance : 20m Ω Max.

20 to 200Hz (Constant Acceleration of 88m/s2),
1 Cycle 3 min. (round trip), 3 hours in 3 directions

Lock Strength

100N Min.

Lock breaking strength measured when pulling in mating axis direction

HumidityResistanceContact Resistance : 20m Ω Max.
Insulation Resistance : 100M Ω Min.

Left for 96 hours at a temperature of 60℃ and a relative
humidity 90 to 95%

Thermal ShockContact Resistance : 20m Ω Max.

Temperature : -40℃ → Room temperature → +125℃ → Roomtemperature
Time : 30 → 5 → 30 → 5 minutes for 1,000 cycles

Heat ResistanceContact Resistance : 20m Ω Max.

Left at 140℃ for 120 hours

Cold ResistanceContact Resistance : 20m Ω Max.

Left at -40℃ for 120 hours

Sulfuric Acid GasResistanceContact Resistance : 20m Ω Max.

Left in sulfuric acid gas at room temperature with a concentrationof 25ppm and 75% or more RH for 96 hours while unmatedNote 1 : Includes the temperature rise due to current flow.
Note 2 : Storage refers to long-term storage of unused items before they are mounted on the PCB.
The specified operating temperature and humidity apply when the product is unpowered post-PCB installation and during temporary storage in transit.

Materials / Finish
Component

Receptacle

PlugCrimp Contact

PartMaterialColor / Finish

UL StandardHousing

PA

Black or Orange

Contact

BrassTin Plating (Nickle Underplating)-Retention Tab

Brass

Tin Plating (Nickle Underplating)-Housing

PA

Black or Orange

UL94V-0

RetainerPA

Dark Gray

UL94V-0

Contact

Copper Alloy

Tin Plating (Copper Underplating)

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UL94V-0-ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm

Product Number Structure
Please utilize the below part number chart when selecting.

■ Connector

ZG05HV - 6 P - 3.3 H (A)
❶❷ ❸❹

❺❻

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

■ Crimp Contact

ZG05A - 2224 SCF❼❽❾❶ Series NameZG05HV❻ Mating Key

None : Standard(A) : A key❷ No. of Pos.

Mass Production : 6pos.
Under Planning : 10pos.

❼ Contact Name

ZG05A

❸ Connector TypeP : Receptacle
S : Plug❽ Applicable Cable

22, 24 AWG❹ Contact Pitch

3.3mm❾ Type /Socket Contact / Reel❺ Product TypeH : Horizontal Mounting TypeHU : Socket Housing
R : Retainer

Packaging Type5

ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm(19.8)

Receptacle(25.4)
Contact No.1

(1.1)
Part No.

HRS No.

ColorMating Key

No. of Pos.

ZG05HV-6P-3.3H

CL0754-2112-0-00

BlackStandard

6

ZG05HV-6P-3.3H(A)CL0754-2113-0-00

OrangeA Key

6Purchase Unit
300pcs per reel

Plug Housing(6.16)(23.2)

Contact No.1

Part No.

(7.55)(15.95)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

(8.21)

Contact No.6

Contact No.6

HRS No.

ColorMating Key

No. of Pos.

ZG05HV-6S-HU

CL0754-2206-0-00

BlackStandard

6

ZG05HV-6S-HU(A)CL0754-2207-0-00

OrangeA Key

6Note : Use with the retainer (ZG05HV-6S-R), sold separately.

6Purchase Unit
1,000pcs per box

ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm(6.9)

Retainer(4.11)(22)

HRS No.

ZG05HV-6S-R

No. of Pos.

Purchase Unit

66,000pcs per box

CL0754-2300-0-00

Note : Attach to the plug housing (ZG05HV-6S-HU(#)), sold separately.

Crimp Contact(17.3)(1.7)(13.9)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Part No.

(5)

Part No.

HRS No.

ZG05A-2224SCF

CL0754-2001-0-00

Applicable Cable

Purchase Unit

22, 24 AWG (0.22-0.35sq),
Jacket Outer Diameter φ 1.1-1.4mm

15,000pcs per reel

Applicable Tools
TypePart No.

HRS No.

Compatible Crimp Contact-Hirose Crimping Tool

CM-105C

CL0901-0001-0-00

Applicator for Hirose Crimping Tool

AP105-ZG05A-2224S

CL0901-5240-0-00

ZG05A-2224SCF

Japan Automatic Machine Applicator (Note 1)

CHX0346000H-ZG05A-2224SCF

Hand Tool (Note 2)

HT802/ZG05A-2224S (Note 3)

CL0550-0313-0-00

ZG05A-2224SCF

Retainer Releasing Tool

ZG05HV/R/RE-MD

CL0902-5176-0-00-

Contact Removing Tool

ZG05A/RE-MD

CL0902-5146-0-00-

Note 1 : Contact Japan Automatic Machine (J.A.M.) regarding crimping failure relating to applicable J.A.M. applicators or for other applicator inquiries via theJ.A.M. website. (URL : http://www.jam-net.co.jp)
Note 2 : Hand tools are developed as a prototype tool during product development. Use an applicator for mass production.
Note 3 : Applicable cables are limited to 0.22 and 0.35sq. Cut the reel contact for use with the hand tool.
Note 4 : Crimping should be carried out based on the "Crimping Quality Standards" and "Crimping Conditions Table."
Note 5 : Problems caused by tools other than those specified are not covered by the warranty.

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ZG05HV Series/High-Voltage Wire-to-Board Connector : Size: 0.5, Pitch: 3.3mm

Usage Precautions

Temperature （℃）
250℃

250230℃
200180℃Recommended
Temperature
Profile【Conditions】
1. Reflow Heating Method Used :Far infrared, air atmosphere or nitrogen
2. Peak Temperature 250℃ Peak
3. Heated part 230℃ Min. 20-40 sec.
4. Preheat Temperature 150 to 180℃ 90-120 sec.
5. Cycles 2 times Max.

30±10 sec.

150
90 to 120 sec.
100

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

50
RoomTemperature
0Time （s）

Recommended
Manual Soldering Conditions

Soldering iron temperature : 280 to 300℃ , Soldering time : within 2 seconds

Cautions

1. Forcing the connector out may result in damage.
If difficult to remove, gently press down once before releasing the lock.
2. Always disconnect power before reseating the connector.
3. Avoid touching the terminal area when the power is active, as it's hazardous.
4. For harnessing guidelines, please consult a Hirose representative.

While Taking into Consideration
Specifications mentioned in this catalog are reference values.
When considering to order or use this product, please review the Drawing and Product Specifications sheets.
Use an appropriate cable when using the connector in combination with cables.
If considering usage of a non- specified cable, please contact your sales representative.
If assembly process is done by jigs & tools which are not identified by Hirose, the warranty of the product may beaffected.
If considering usage for below mentioned applications, please contact your sales representative.
In cases where the application will demand a high level of reliability, such as automotive, medical instruments, public
infrastructure, aerospace/ defense etc. Hirose must review before assurance of reliability can be given.

HIROSE
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPANhttps://www.hirose.com※ The contents of this catalog are current as of date of 4/ 2024. Contents are subject to change without notice for the purpose of improvements.
※ The HRS logo and "HIROSE" are trademarks of HIROSE ELECTRIC CO., LTD.

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