technical innovation

Embossing Roll Engraving Methods

Embossing TechnologyMill engraving压花技术Embossing refers to pressing an embossing roll having an uneven surface onto
a product to add a design and improve functionality.
压花加工，是透过表面有著凹凸的压花轮对产品进行加压，赋予设计美感并提升其机能性。

Embossing Process Methods

轧花彫刻Mechanical engraving 机械彫刻

Etching engraving

A method of press rolling with a motherroll called a mill.

A method of cutting with a 3 – 5 axes
CNC processing machine.

A method of chemically corroding theroll surface.

轧花雕刻以母滚筒加压滚动进行雕刻的方式 。

使用3～5轴CNC加工机进行切割的方法 。

是一种化学性腐蚀辊筒表面的方法。

Engraving using a combination of the above methods is possible.

Roll Heating Methods

压花加工法

One-side embossing
单面压花压花辊彫刻方法

蚀刻法彫刻每一个雕刻都可以组合。

辊筒的加热方式

Inductive heating method诱导発热式Usage temperature range
40 – 280°C (standard specification)
280 - 400°C (high temperature specification)
使用温度范围
40～280℃（标准规格）
280～400℃（高温规格）

Embossing/rubber

The roll shell is joule heated by the IH coil inside the roll
通过辊筒内部的IH线圈，使辊筒外壳产生焦耳热能。

Electric heating method

压花辊 / 橡胶电气加热式Both-side embossing
双面压花Usage temperature range
60 - 200°C
使用温度范围
60～200℃

The roll shell is heated by heating the resistance type heater inside the roll
使辊筒内部的电阻加热器发热，并加热辊筒外壳。

Heat circulation method热媒循环式Embossing/paper压花辊 / 纸Embossing/embossing(steel match unevenness)压花辊 / 压花辊（Steel match 凹凸）

Others
其他

Usage temperature range
Normal temperature - 90°C (heat medium: warm water)
60-250°C (heat medium: oil)
使用温度范围
常温～90℃（热媒介：温水）
60～250℃（热媒介：油）The roll shell is heated by circulating the heating medium inside the roll
使辊筒内部循环热媒介，以加热辊筒外壳。

Steam heating method
蒸気加热式Usage temperature range
120-150°C(In case of approx. 0.7MPa primary pressure)Embossing/embossing (Tip to tip unevenness)2

使用温度范围
120～150℃（当一次压力约为0.7MPa时）

The roll shell is heated by filling water steam inside the roll用水蒸氣填滿辊筒内部，借以加热辊筒外壳。

压花辊 / 压花辊（Tip to tip 凸凸）3

Various Embossing Machine Types

各种压花机

These machines are used to upgrade the design and texture, and for processes such as point bonding,bulking, slip prevention, improvement of separation, and hole opening. They can be used with paper,
fiber, non-woven fabric, resin, film, aluminum foil, and steel sheets, etc.
是一种可提升设计感与质感，并进行点黏合、膨化、防滑、提高剥离性、钻孔等加工的机器。
可用于纸张、纤维、不纺布、树脂、胶膜、铝箔、钢板等。

On-line embossing machine

Embossing压花辊线上压花机
Machine embedded to a line

Line front machineLine rear machine

生产线前机生产线后机编入生产线的装置

Off-line embossing machine 离线压花机
This combination laminator and dryer utilizes a tandem roll system
to reduce the embossing roll replacement work.
为了减低压花辊更换的作业，将层压机跟干燥机组合在一起的二连式设备。
Dryer 烘干机Duplex type embossing

Pasting

二连式压花贴在一起Unwinding

Winding卷出卷进Starching涂胶

45Unwinding卷出Calendering Technology

Various Calendering Machine Types

Calendering refers to passing a product through flat rolls to add luster,improve smoothness, and adjust the thickness.

These machines are used to add luster to the product surface,smoothen and compress any unevenness, and adjust the thickness.

压延技术各种压延机

将制品表面拋光，使不规则面平滑，压缩及调整厚度的机器。

压延加工是指制品通过平滑的辊筒时，赋予其光泽并改其善平滑度，另外也能调整厚度。

Calendering Methods

压延加工法

Steel roll 钢辊筒

Hydraulic blast calendering machine for fabrics
纺织物用油压式塑料压延机

Steel roll 钢辊筒

Calender has the resin rolls (blast rolls) on the top and bottom level.
Use to add luster to synthetic fabrics such as polyester and to adjust
ventilation level.

Steel roll 钢辊筒
Heating 加热
Thickness
adjustment
厚度调整

Mirror surface andsoft touch镜面・柔软感在上下段使用树脂辊筒（塑料辊筒）的压延机。用于聚酯等合成纤维的拋光和调节透气度。

Thickness
adjustment
厚度调整

Heating 加热

Lapping 摇晃放下
Steel roll 钢辊筒

Steel roll 钢辊筒

Elastic roll 弹性辊筒

Steel/Elastic roll 钢 / 弹性辊筒

Steel/Steel钢辊筒 / 钢辊筒High pressure calender 高压压延机

A combination of steel roll and elasticroll made of paper, cotton, or rubber.
Use for adding luster and smoothing
paper and fabrics.

A combination of steel rolls. Use forprocesses requiring both sides to beheated, such as for unwoven material or
thick compound material.

A high-pressure calender with 1000N/mm
linear pressure is used to compress and roll
products such as metal mesh or batteries
having a high thickness precision and density.

由金属制的钢辊筒和弹性辊筒(如纸、棉、橡胶等)所组成的。 用于抛光，平滑纸张和纤维。

兩個钢辊筒的组合。用于加热到正面和背面的
不织布或较厚的复合素材。

金属网或电池等需要高精确度的厚度、密度等产品的压缩、压延时，使用线压1000N/mm的高压压延机。

Various Elastic Rolls

各种弹性辊筒Calender压延机

Multi-level calendering machine (3 to 7 rolls)
多段式 (3 ～ 7 根辊筒 ) 压延机
Calender configured of three or more rolls. The number of rolls
and configuration are selected according to the purpose of theprocess. For example, a backup roll in addition to a work roll(calender roll) may be installed to achieve both a highcompression/rolling effect and high precision.
三根含以上的辊筒所组成的压延机。根据加工目的来选择辊筒的数量与配置。例如，同时需求高强度压缩与高精密度效果的状况，则可以分別设置工作辊筒(压延辊筒)与支撑辊筒。

Backup roll 支撑辊筒

Woolen paper roll

羊毛纸辊筒

Cotton rollAramid roll 芳香族聚酰酩纤维辊筒棉花辊筒Elastic roll with woolen paper on working
surface.

Elastic roll with cotton sheet on working
surface.

Elastic roll with aramid sheet on working
surface.

运作表面上使用羊毛纸的辊筒。

运作表面上使用棉花的辊筒。

运作表面上使用芳香族聚酰酩纤维的辊筒。

Structure of Elastic Roll
Iron cover 铁制套子

Woolen paper/Cotton sheet/Aramid sheet
羊毛纸 / 棉花薄板 / 芳香族聚酰酩纤维薄板Work roll 工作辊筒

弹性辊筒的构造

Iron cover 铁制套子

Iron core 铁芯

Base paper and base cotton are formed into a
circular sheet, attached to an iron core,pressed, and then cut and polished to form
the working surface.
将原纸，原棉制成圆形薄片状，将铁芯装入填压后，通过切割研磨后制成运作表面。

Multiple roll type calendering machine
多連式压延机A multiple-roll type calender is used when the base material
requires gradual rolling/pressing.
根据不同的基材，若需要缓慢的压延和压缩的话，可将压延机一部分设为多连式。

7Laminating Technology 层压技术

Laminating refers to creating highly functional products by sticking multiple base materials together.

Other Technologies 其他的技术层压加工，是透过结合多种材料以获得高机能性的制品。

It may be necessary to install the machine in a clean room depending on the product application,such as food packaging or electronic components.
根据食品包装材料和电子零件等产品的不同用途，必须将机器安装在无尘室内。

重视开发产品的机密性，为了能够适时的测试作业，制作了许多试验机。

Thermal lamination 热层压Unwinding
巻出各种试验机

Various test machines that prioritize the confidentialityof development and enable timely prototypes areavailable.

Heating加热Thermal lamination is used to stick 2 to 5 layers ofbase material together by using a heat plastic basematerial. Plastic base materials such as film andnonwoven fabric are used like a binder to join
non-thermal plastic base materials such as paper andmetal film. The need for preheating and the processing
temperature are determined according to the propertiesof the base material.

Various test machines

Winding卷进Heating加热Laminator层压机

使用2～5层的热可塑性基材进行黏合。将胶膜与不织布等热可塑性基材当作黏合剂使用，并将纸与金属箔等非热可塑性基材黏
合。根据基材的材质调整不同的加工温度与是否进行预先加热。

Yuri-Resillio mangle
由利雷希利歐辊筒轧光机
High performance dehydrator for fabric andnon-woven fabric. “Resillio roll” comprised ofnon-woven fabric laminated on the roll working
surface is used. Unlike rubber rolls, the sponge effectdehydrates with high efficiency thereby reducing thedrying load, reducing the drying heat quantity, andspeeding up the drying line.
纤维和不织布专用的高性能脱水机。在棍筒侧面使用不织布层层堆叠的「雷希利欧辊筒」。与橡胶辊筒不同的是，具有海绵
的效果，能高效率的脱水。因此能有助於减少干燥时的负荷与热量，并提升干燥生产线的速度。

YURIPAO(Laminate automatic wrapping machine)
由利帕欧(FLAT 自动包装机 )Compact and high performance automatic wrapping machine for flat paper, resin plate, and film.

High-temperature laminator for flexible print circuit

柔性印刷电路板用高溫层压机This laminator is used to produce laminated sheets for flexible print circuits, which are essential for making compact cell phones
and mobile terminals and improving shock resistance. The high temperature type (400°C Max) is used for the laminating roll.
用于制作柔性印刷电路层压板，在结合行动电话与行动终端上以及提升耐撞性上是不可或缺的设备。使用高温型（最高400℃）层压辊。

8用于组装普通纸、树脂板、胶膜的高性能自动包装机。

■ Support other type and small lot■ 对应其他类型·小批量■ Touch panel type operation panel■ 触控面板式控制盘

■ Use flat wrapping paper■ 使用普通纸(包装纸)■ Standard model: 1200 x 900 to 460 x 394mm (Two-line stacking device is built-in)■ 标準型1200×900～460×394mm（附双排装置）
9

Test Development Room All possibilities start here.
实验开发室Our expert staff with abundant know-how and six purpose-specific test machinesprovide consistent help from product trials to setting of processing conditions.
设置6台测试机，拥有丰富技术知识的专业人员常驻，目的是为了从产品的试作到加工条件达成为止能一贯的完成作业。

所有可能性从这里开始。

Electric heating type Embossing machine

Can be used for embossed calendering, lamination, andmangling of various base materials such as paper, fabric,non-woven fabric, film, and metal. Prototypes can be made withmore than 200 roll combinations.
Since there are two test machines with identical specifications,the roll replacing time can be reduced, and also tests can beperformed efficiently with efficient test with two patternprototypes.

电器加热式压花机
压花压延，层压和砑光加工可用于任何基材如纸张、纤维、不织布、胶膜、金属箔等。 可以将200多种不同的辊筒组合试作。
由于有两台相同规格的试验机，所以可节约轧辊的更换时间，并且可高效率的同时进行两种模式的试验。

Machine model typeTwo-roll type:
Upper level embossing roll Ø 100 to 150mm
Lower level (paper, rubber, steel, etc.) Ø 150mm to 200mm

机械型式

2根辊筒式：
上段压花辊 Φ100～150mm
下段辊筒（纸、橡胶、钢等）Φ150～200mm

Machine working width

300mm
300mm

Machine speed机械速度

4 to 40m/min.
4 ～ 40m/ 分

Pressure condition

10 to 50kN (Linear pressure 33 to 167N/mm)

Temperature condition

200°C at maximum
最高200℃

Unwinding/winding

Unwinding one location, winding one location
一个卷出装置、一个卷进装置

机械工作幅度圧力条件

10 ～ 50kN（ 线性压力 33 ～ 167N/mm）

温度条件

巻出·巻进

Inductive heating type High-temperature,high-speed calender (Laminator)

High precision/Super pressureHot roll press machine

The maximum machine speed is 100m/min., so prototypes can besampled at a high speed. There are five unwinding (feeding) locations
and three winding locations; therefore, thermal lamination of up to fivelayers can be performed continuously.

高精度·超高压 热辊压机

Pressure rolling and compression with a super-high pressure ofup to 1000kN are possible. Suitable for pressure rolling,compressing, and adjusting the thickness of metal mesh andelectrodes for batteries and capacitors, etc.

Compatible with wide range of calendering (thickness adjustment, andlustering) and thermal lamination (sticking materials together) of various
base materials such as paper, non-woven fabric, film, and metal foil. The
maximum processing temperature of 400° C also supports special
materials such as fluororesin and polyimide.

可以在高达1000kN的超高电压下压延和压缩。适用于调整电池和电容器等
的电极，金属制品等的压延，压缩和厚度。

誘導加热式高温高速压延机(层压机)Machine model type

任何基材如纸、不纺布、胶膜、金属箔等都可被如压延（厚度调整·抛光等）和热层压（粘贴）广泛的使用。由于最高可加工至400℃，因此也可对应氟树脂和聚酰亚胺等特殊基材。
另外，由于机器速度最高为100米/分钟，因此可以高速进行样品原型制作。由于有5个巻出（连续送出）和3个巻进，因此可连续执行多达5层的热层压。
Machine model type机械型式机械型式2根辊筒式：
上·下段钢轧辊

Machine working width

550mm
550mm

Machine speed机械速度

1 to 100m/min.
1 ～ 100ｍ/ 分

Pressure condition

1000kN at maximum (linear pressure 1818N/mm)

机械工作幅度

3-roll type:3根辊筒式：
Upper level heating rubber roll Ø 200mm 上段加热橡胶辊筒Φ200mm
Middle and bottom level steel roll Ø 300mm 中段·下段钢辊筒Φ300mm

Two-roll type:
Upper/lower level steel roll Ø400mm

圧力条件

Φ400mm

最高 1000kN（线性压力 1818N/mm）

Machine working width

500mm (Heat effective length 350mm)
500mm（热有効长 350 ㎜）

Temperature condition

Upper and lower steel roll 200°C at maximum
上·下段钢轧辊 最高200℃

Machine speed机械速度

0.5 to 100m/min.
0.5 ～ 100ｍ/ 分

Unwinding/winding

Unwinding one location, winding one location
一个卷出装置、一个卷进装置

Pressure condition

10 to 200kN (Linear pressure 20 to 400N/mm)

机械工作幅度

圧力条件

Temperature condition
温度条件

Unwinding/winding
巻出·巻进

1010 ～ 200kN（线性压力 20 ～ 400N/mm）
Upper level heat rubber roll 100 to 180°C
Middle and bottom level steel roll 280 to 400°C
上段加热橡胶辊筒100～180℃
中段·下段钢辊筒280～400℃
Unwinding 5 locations, winding 3 locations
五个卷出装置、三个卷进装置

温度条件

巻出·巻进

Please contact the YURI ROLL Sales Dept. for detailed information and to reserve tests.
详细商品咨询与预约测试，请与我们销售部门联络。

TEL：+81-75-322-5001

http://www.yuri-roll.jp
11E-mail：yuriroll@yuri-roll.jp

1No.

Share in Japan- Embossing Roll Device轧花机国内市场占有率第一Company Overview

公司简介

Name

YURI ROLL Co., Ltd.

Address

6-4 Minami Igoryo-cho, Saiin, Ukyo-ku, Kyoto 615-0037 JAPANTEL+81-75-322-5001

FAX+81-75-311-2921

FoundedFeb. 1, 1909

EstablishedJan. 7, 1955

Capital

100 million yenCEOOsamu Yuri

公司名稱地址电话号码 营业课直通传真号码创业创设资本额总经理

由利压花辊股份有限公司〒615-0037

京都市右京区西院南井御料町 6 番地之 4+81-75-322-5001+81-75-311-2921

明治 42 年（1909 年）2 月 1 日

昭和 30 年（1955 年）1 月 7 日

1 亿円

由利修

E-mail：yuriroll@yuri-roll.jp

URL：http://www.yuri-roll.jp