DF22 Series

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

7.92mm Contact Pitch High Current Connectors forInternal Power Supplies (UL, C-UL and TÜV Listed)

Product Page
https://www.hirose.com/en/product/series/DF22/

Aug. 2023

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Features
1. Rated up to 30A
Single position connector can carry current of
30A with 10 AWG conductor. Please refer toTable # 1 for current ratings for multi- position
connectors using other conductor sizes.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

2. Positive Locking Function

Completely
enclosedlocking system

Reliable interior lock protects mated connectors
from accidental disconnection.

Protection fromshorts circuits
between adjacentcontacts

2

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

3. Prevention of Incorrect
Connections● R Type (Guide Key : Right Side, Color : Black)

To prevent incorrect connection when using
multiple connectors having the same Number ofcontacts, 3 product types having different mating
configurations are available.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

● Standard Type (Guide Key : Inside, Color : Natural)● L Type (Guide Key : Left Side, Color : Red)・The image on the left shows the header (theboard dipside), the image on the right shows
the socket (cable side).
・The guide key position is indicated in position
facing the mating surface of the header.

4. Molded- in contact retention
tabs
Handling of terminated contacts during thecrimping is easier and avoids entangling of wires,
since there are no protruding metal tabs.

5. Prevention of incorrect board
placement
Built- in posts assure correct connector placement
and orientation on the board.

6. Supports resin sealing
Allows potting up to 10mm.

3

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

7. Prevention of Short Circuits
Between Adjacent Contacts
Each contact is completely surrounded by the
housing wall electrically isolating it from adjacentcontacts.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

8. Increased Retention Force of
Crimped Contacts
Can withstand usage methods that result in cablestress.

9. Full Line of Crimp Socket
Contacts
Hirose has released DF22C- # S- 7. 92C which haseasy to push/ release latch design. and DF22B# S- 7. 92C/ DF22C- # S- 7. 92C which has improved
electrical insulation properties.

10. In- line Connections
Wire- to- wire connection is also available. Spaceis saved with 2- row ( 2×2) layout for 4pos.

11. UL, C- UL, and TÜ V
Certified.
12. Glow Wire compliance( Compliant with IEC 606952- 11)4

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Product Specifications

Rated Current(Note 1)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Rated Voltage

No of Pos.

10 AWG

12 AWG

14 AWG

16 AWG

Operating Temperature Range(Note 2)-55 to +85℃

1

30A

25A

20A

15A

Storage Temperature Range(Note 3)

-10 to +60℃

2

25A

20A

18A

15A

Operating Humidity Range

20 to 80%

3

25A

20A

18A

15A

Storage Humidity Range(Note 3)40 to 70%

4

22A

18A

15A

13A

5

22A

18A

15A

13A

1000V AC/DC

Rated Current

Rated Voltage

UL

See table above

600V AC/DCC-UL

See table above

600V AC/DCTÜV

See table above

600V AC/DC

UL/C-UL/TÜV File No. and Recognition No.
UL : E52653
C-UL : E52653
TÜV : R9950703

Item

Specifications

Conditions

Contact ResistanceNo more than 5m Ω

Measured at 1mA and no higher than 20mV

Insulation ResistanceNo less than 1,000M Ω

Measured at 1000V DC

Withstand Voltage

No flashover or breakdown

2500V AC is applied for 1 minute.

Contact Insertion and
Extraction Forces

0.3N Min., 5N Max.

Measured with a steel pin of 1.6 × 0.8 ± 0.002 thickness

Durability

Contact resistance : no more than 10m Ω

30 mating cycles

Vibration ResistanceNo electrical discontinuity of
1μ s or greater

Frequency 10 to 55 Hz, single amplitude 0.75 mm, at 2 h, for
3 directions.

Shock ResistanceNo electrical discontinuity of
1μ s or greater

Accelerated velocity : 490 m/s2 for 11 ms, half-sine wave in 3
directions, 3 times for each direction

Moisture-ResistanceContact resistance : no more than 10m Ω

Temperature : 40 ± 2℃ ; humidity : 90 to 95％ , left as it is for
96 hours

Temperature cycles

Contact resistance : no more than 10m Ω(-55℃ : 30 minutes → 5 to 35℃ : 5 minutes → 85℃ : 30
minutes → 5 to 35℃ : 5 minutes) for 5 cycles

Solder heat Resistance

The resin parts should withstand thetemperature and resist melting.

Flow : 260℃ , 10 sec
Hand soldering : temperature of soldering iron at 300℃ for 3
seconds

Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over multiple lines, please factor in yourown safety margin.
Note 2 : Includes temperature rise caused by current flow.
Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating temperature for temporarystorage such as pre-assembly and during shipping.

5

Materials/Finish
Product

Part

Material

FinishRemarks

Sockets

Insulator

Polyamide

Color : Natural white (Note)

UL94V-0

Crimp Contacts

Contacts

High Conductivity Copper Alloy

Gold Plated-

Insulator

Polyamide (Glass Reinforced)

Color : Natural beige (Note)

UL94V-0

Contacts

High Conductivity Copper Alloy

Gold Plated-

Headers

Note : The Standard Colors, colors of the differing coupling forms are black for DF22R and red for DF22L.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Product Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.

■ Socket, Header

DF22 B L - 2 S - 7.92 C
❶

❷ ❸

❹ ❺

❻

❼

■ Contacts

DF22 A - 1416 SCF A
❶

❽

❾





❶ Series Name

DF22

❻ Contact Pitch

7.92mm❷ Form Type

Sockets
Blank : Standard height, standard lock(Type I)B
: Long type, standard lock (Type III)C
: Long type, ergonomic lock (Type IV)
In-line Plugs
Blank : With panel stopA
: Without panel stop

❼ Type of HousingC: Crimp housing
DSA: Straight header
DS: Right-angle header
No letter : Retainer❽ Applicable Cable

Blank : UL1430
A: UL1015❾ Applicable

1416 : 14 to 16 AWG
1012 : 10 to 12 AWG

 Packaging

SCF : Socket contacts / reel
SC : Socket contacts / bag
PCF : In-line plug contacts / reel
PC : In-line plug contacts / bag PlatingA : Gold Plated❸ Guide Key TypeBlank : Inside (Color : Natural)R: Right side (Color : Black)L: Left side (Color : Red)

❹ Number of Pos.

1 to 5❺ Connector TypeS
: SocketDS: Double-row socket
P: HeaderEP: In-line plug
DEP : Double-row in-line plug
RS/P : Retainer

Conductor

Specifications

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Diagram of Connector Mating Combinations●Wire-to-Board Connection
Crimp socket (Note 2)

Crimp contact for Socket

Retainer (Note 1)

DF22#-#S-7.92C

DF22(A)-#SC(F)A

DF22#-#RS/P-7.92

Straight pin header (Note 2)
DF22#-#P-7.92DSA

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF22#-#RS/P-7.92

DF22#-#S-7.92C

Right angle pin header (Note 2)
DF22#-#P-7.92DS●In-line or Wire-to-Wire Connection
In-line plug

Crimp contact for in-line plug

DF22#-#EP-7.92C

DF22(A)-#PC(F)A

Retainer (Note 1)
DF22B/C-#RS/P-7.92

DF22#-#EP-7.92C

DF22B/C#RS/P-7.92

Note 1 : Since this product uses thick wires, a larger load is applied to the connector when inserting/extracting or routing the wires.
Please use a retainer to reduce the load on the connector.

Crimp socket
DF22-#S-7.92C
DF22B-#S-7.92C
DF22C-#S-7.92C

Applicable Retainer

In-line plug

DF22-#RS/P-7.92

DF22-#EP-7.92C
DF22A-#EP-7.92C

DF22B/C-#RS/P-7.92

Note 2 : The key difference (L, R) product matches the mating connector of the same key (L, R).

7

Applicable Retainer
DF22B/C-#RS/P-7.92

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Crimp Sockets (Standard Height Type)[1Pos.](11.55)

No. of contacts
indicator

Cavity No.
A

1[2 to 5Pos.]
A
B

7.7

Type Ⅰ
Standard lock10.4

P=7.92(11.55)

14.5

Contact No. 1

Shown with terminated and contacts installed.

20

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

20

Shown with terminated and contacts installed.

14.5Type Ⅰ
Standard lock

7.7

8

Polarity
mark•

Cavity No.

8•

No. of contacts
indicator

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)[Type I]
Height : Standard type, Standard lockNote : The part number and HRS No. have changed to reflect the product form change of the 2 to 5 pos. types.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Standard Type (Guide Key : Inside, Color : White)
Part No.

HRS No.

DF22-1S-7.92C(28)Unit : mm

No. of Pos.

A

B

CL0680-1012-2-28

1

8.00

-

DF22-2S-7.92C(28)CL0680-1004-4-28

2

15.50

7.92

DF22-3S-7.92C(28)CL0680-1005-7-28

3

23.42

15.84

DF22-4S-7.92C(28)CL0680-1006-0-28

4

31.34

23.76

DF22-5S-7.92C(28)CL0680-1007-2-28

5

39.26

31.68

No. of Pos.

A

B

R Type (Guide Key : Right Side, Color : Black)
Part No.

HRS No.
CL0680-1026-7-28

1

8.00

-

DF22R-2S-7.92C(28)CL0680-1027-0-28

2

15.50

7.92

DF22R-3S-7.92C(28)CL0680-1028-2-28

3

23.42

15.84

DF22R-4S-7.92C(28)CL0680-1029-5-28

4

31.34

23.76

DF22R-5S-7.92C(28)CL0680-1030-4-28

5

39.26

31.68

No. of Pos.

A

B

L Type (Guide Key : Left Side, Color : Red)HRS No.

100pcs per bag

Unit : mm

DF22R-1S-7.92C(28)Part No.

Purchase Unit

Purchase Unit

100pcs per bag

Unit : mm

DF22L-1S-7.92C(28)CL0680-1031-7-28

1

8.00

-

DF22L-2S-7.92C(28)CL0680-1032-0-28

2

15.50

7.92

DF22L-3S-7.92C(28)CL0680-1033-2-28

3

23.42

15.84

DF22L-4S-7.92C(28)CL0680-1034-5-28

4

31.34

23.76

DF22L-5S-7.92C(28)CL0680-1035-8-28

5

39.26

31.68

Note : Every even number position has a different locking design.

9

Purchase Unit

100pcs per bag

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Crimp Sockets (Height, Long Type)[1Pos.]

Type Ⅳ
Height : Long type,user-friendly operation

23(12.75)

No. of contacts
indicator

Cavity No.
A1[2, 3Pos.]
A
B

Type Ⅳ
Type Ⅲ
Height : Long type, Height : Long type,
Enhanced
Standard lockContact No.1
ergonomic lock(12.75)(11.55)

14.5

Shown with terminated and contacts installed.

7.7

10.4

P=7.92

23

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Shown with terminated and contacts installed.

14.5

7.7

8

PolaritymarkA
Cavity No.

103

No. of contacts
indicator

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)[Type III]
Height : Long type, Standard lockStandard Type (Guide Key : Inside, Color : White)
Part No.

HRS No.

DF22B-2S-7.92C
DF22B-3S-7.92C

Unit : mm

No. of Pos.

A

B

CL0680-1097-5-00

2

15.50

7.92

CL0680-1098-8-00

3

23.42

15.84

Purchase Unit
100pcs per bag

Note : Every even number position has a different locking design.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

[Type IV]
Height : Long type, Enhanced ergonomic lockStandard Type (Guide Key : Inside, Color : White)
Part No.

HRS No.

DF22C-2S-7.92C

CL0680-1102-3-00

Unit : mm

No. of Pos.

A

B

Purchase Unit

2

15.50

7.92

100pcs per bag

R Type (Guide Key : Right Side, Color : Black)
Part No.

HRS No.

DF22CR-3S-7.92C

CL0680-1130-9-00

Unit : mm

No. of Pos.

A

B

Purchase Unit

3

23.42

15.84

100pcs per bag

Note : Every even number position has a different locking design.

11

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Straight Header[1Pos.]
4.05

1.5

3.7

3.2

10.8

Cavity No.

9.3

3.9

10.8

3.2

1

No. of contacts
indicator[2 to 5Pos.]
A
B

9.7

•

12.45

No. of contacts
indicator

Cavity No.
•

Contact No.1

12

1.4

9

18.1

Polaritymark

3.7

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

18.1

12.45

A

0.8

2.3
8.7

φ1.5

0.8

3.45

4.35

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)Standard Type (Guide Key : Inside, Color : Natural Beige)
Part No.

HRS No.

Unit : mm

No. of
Pos.

A

B

Bag
Packaging

Tray
Packaging

DF22-1P-7.92DSA(##)

CL0680-1013-5-##

1

-

-

-

○

DF22-2P-7.92DSA(##)

CL0680-1014-8-##

2

17.22

7.92

○

-

DF22-3P-7.92DSA(##)

CL0680-1015-0-##

3

25.14

15.84

○

-

DF22-4P-7.92DSA(##)

CL0680-1016-3-##

4

33.06

23.76

○

-

DF22-5P-7.92DSA(##)

CL0680-1017-6-##

5

40.98

31.68

○

-

Tray
Packaging[Specification number (##)] (53) : Gold plated, bag packaging / (58) : Gold plated, tray packaging (only 1pos.)Part No.

HRS No.

Unit : mm

No. of
Pos.

A

B

Bag
Packaging

DF22R-1P-7.92DSA(##)

CL0680-1036-0-##

1

-

-

-

○

DF22R-2P-7.92DSA(##)

CL0680-1037-3-##

2

17.22

7.92

○

-

DF22R-3P-7.92DSA(##)

CL0680-1038-6-##

3

25.14

15.84

○

-

DF22R-4P-7.92DSA(##)

CL0680-1039-9-##

4

33.06

23.76

○

-

DF22R-5P-7.92DSA(##)

CL0680-1040-8-##

5

40.98

31.68

○

-

Tray
Packaging[Specification number (##)] (53) : Gold plated, bag packaging / (57) : Gold plated, tray packaging (only 1pos.)

L Type (Guide Key : Left Side, Color : Red)Part No.

HRS No.

Unit : mm

No. of
Pos.

A

B

Bag
Packaging

DF22L-1P-7.92DSA(##)

CL0680-1041-0-##

1

-

-

-

○

DF22L-2P-7.92DSA(##)

CL0680-1042-3-##

2

17.22

7.92

○

-

DF22L-3P-7.92DSA(##)

CL0680-1043-6-##

3

25.14

15.84

○

-

DF22L-4P-7.92DSA(##)

CL0680-1044-9-##

4

33.06

23.76

○

-

DF22L-5P-7.92DSA(##)

CL0680-1045-1-##

5

40.98

31.68

○

-

[Specification number (##)] (53) : Gold plated, bag packaging / (57) : Gold plated, tray packaging (only 1pos.)Note 1 : Bag packaging (100pcs per bag). Order by number of packs.
Note 2 : Tray packaging (150pcs per tray). Order by number of 150.
Note 3 : Every even number position has a different locking design.

■ Recommended PCB Layout (Board thickness : 1.6±0.1)[1Pos.]
11.1±0.1

2-R0.53.2±0.05

1+0.1
02.5 +0.10

3.4±0.1

8.5 +0.1--0.2[2 to 5Pos.]
7+

0
0 .1

3.45±0.05

.1
+00

6

1.
φ

P=7.92±0.05
B±0.054.35±0.05＊-φ1.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

R Type (Guide Key : Right Side, Color : Black)13

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Right Angle Header
A
B
C

0.8
5

A
Cavity No.

No. of contacts
indicator
5

1.2

14

A

3.7

3.5
15.2

1.6

9

17.6

24

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Contact No.1

φ1.5

9.45

12.2

P=7.92

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)Standard Type (Guide Key : Inside, Color : Natural Beige)
Part No.

HRS No.

Unit : mm

No. of Pos.

A

B

C

DF22-2P-7.92DS(##)

CL0680-1008-5-##

2

19.80

15.00

7.92

DF22-3P-7.92DS(##)

CL0680-1009-8-##

3

27.72

22.92

15.84

DF22-4P-7.92DS(##)

CL0680-1010-7-##

4

35.64

30.84

23.76

DF22-5P-7.92DS(##)

CL0680-1011-0-##

5

43.56

38.76

31.68

R Type (Guide Key : Right Side, Color : Black)
HRS No.

AB

C

DF22R-2P-7.92DS(##)

CL0680-1018-9-##

2

19.80

15.00

7.92

DF22R-3P-7.92DS(##)

CL0680-1019-1-##

3

27.72

22.92

15.84

DF22R-4P-7.92DS(##)

CL0680-1020-0-##

4

35.64

30.84

23.76

DF22R-5P-7.92DS(##)

CL0680-1021-3-##

5

43.56

38.76

31.68

L Type (Guide Key : Left Side, Color : Red)Part No.

HRS No.

A

B

C

CL0680-1022-6-##

2

19.80

15.00

7.92

DF22L-3P-7.92DS(##)

CL0680-1023-9-##

3

27.72

22.92

15.84

DF22L-4P-7.92DS(##)

CL0680-1024-1-##

4

35.64

30.84

23.76

DF22L-5P-7.92DS(##)

CL0680-1025-4-##

5

43.56

38.76

31.68

[Specification number (##)] (53) : Gold Plated
Note : Every even number position has a different locking design.

■ Recommended PCB Layout (Board thickness : 1.6±0.1)
B±0.05C±0.05

6 +0

P=7.92±0.05

0 .1

.1
+0 0

5
1.
-φ
＊

15

Purchase Unit

100pcs per bag

Unit : mm

No. of Pos.

DF22L-2P-7.92DS(##)

2-φ1.

100pcs per bag

Unit : mm

No. of Pos.

15.2±0.05

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Part No.

Purchase Unit

Purchase Unit

100pcs per bag

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

In-line Plug
[1Pos.]

12.72

9.3

No. of contacts
indicator

Cavity No.

34.95

A

1

[2, 3Pos.]
A
Contact No.1

9.97

12.72

B

No. of contacts
indicator

Cavity No.

10.5

Shown with terminated and contacts installed.

34.95

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Shown with terminated and contacts installed.

3

3

A

2

1

PolaritymarkStandard Type (Guide Key : Inside, Color : Natural Beige)
Part No.

HRS No.

DF22A-1EP-7.92C

Unit : mm

No. of Pos.

A

B

CL0680-1053-0-00

1

9.30

-

DF22A-2EP-7.92C

CL0680-1054-2-00

2

18.00

7.92

DF22A-3EP-7.92C

CL0680-1055-5-00

3

26.00

15.84

Note : Every even number position has a different locking design.

16

Purchase Unit

100pcs per bag

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

In-line Plug (Panel Lock Type)[1Pos.]
8.12

12.72

9.3

No. of contacts
indicator

Cavity No.

34.95

20.7

A 1

16.3

[2, 3Pos.]
3

A

3

Contact No.1

9.97

12.72

B

No. of contacts
indicator

10.5

Cavity No.

34.95

Shown with terminated and contacts installed.
A

3

20.7

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Shown with terminated and contacts installed.

Polarity
mark
3

2

C

17

1

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)Standard Type (Guide Key : Inside, Color : White)
Part No.

HRS No.

Unit : mm

No. of Pos.

A

B

C

DF22-1EP-7.92C

CL0680-1048-0-00

1

9.30

-

16.30

DF22-2EP-7.92C

CL0680-1049-2-00

2

17.22

7.92

24.22

DF22-3EP-7.92C

CL0680-1050-1-00

3

25.14

15.84

32.14

Purchase Unit

100pcs per bag

Note : Every even number position has a different locking design.

■ Panel Cutout[2, 3Pos.](C-0.5-X) +0.1
0

9.6+0.1
0(A+0.4) +0.1
011±0.23.5±0.1+0.1

13.02 010.27 +0.1
04.835 +0.1
0(15.8-X) +0.10

3.5±0.1

4.16 +0.1
013.02 +0.1
0Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

[1Pos.]

Unit : mm

Panel thickness

X

2.0

0.48

1.6

0.96

1.2

1.44

0.8

1.92

Note : Do not use a rounded surface at the panel tab portion.

18

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

In-line Double-row Socket

20.14
17.44

15.5
7.92

23
14.5

Standard lockAug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Shown with terminated and contacts installed.

(21.29)Polarity
markContact No.1
1

3

2

4

A

Cavity No.
No. of contacts
indicator

Standard Type (Guide Key : Inside, Color : White)
Part No.

HRS No.

DF22B-4DS-7.92C

CL0680-1142-8-00

Unit : mm

No. of Pos.

Lock type

Purchase Unit

4

Standard lock

100pcs per bag

19

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

In-line Double-row Plug
Panel lock type
17.22
7.92

3

17.22
7.92
21.79
19.04

21.79
19.04

3

Without panel lock function

34.95
20.7

No. of contacts
indicator

24.22

4

A

•

•

•

•

10.5
No. of contacts
indicator

Cavity No.

4Polarity
markPart No.

HRS No.

No. of Pos.

Connector typeDF22-4DEP-7.92C

CL0680-1051-4-00

4Panel lock type

DF22A-4DEP-7.92C

CL0680-1056-8-00

4Without panel lock function

Contact No.1
Cavity No.

A

•

•

•

•

Standard Type (Guide Key : Inside, Color : White)

Polarity
mark

Unit : mm

Purchase Unit
100pcs per bag■ Recommended Panel Cutout (Panel mount type)(23.72-X) +0.1
019.76 +0.1
09.62 +0.1
019.34 +0.1
0

6.3±0.1

11±0.222.09 +0.1
0Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Shown with terminated and contacts installed.

Contact No.1

34.95
20.7

10.5

17.62 +0.1
0Unit : mm

Panel thickness

X

2.0

0.48

1.6

0.96

1.2

1.44

0.8

1.92

Note : Do not use a rounded surface at the panel tab portion.

20

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Retainer

A
B

7.92

Cavity No.
A5

4

3

2

1

No. of contacts
indicator

7.92

A
B

11.6

2

[For Long type, standard lock (Type III)Long type, enhanced ergonomic lock (Type IV)]

3.2

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

3.2

8.6

2

[For Standard height, standard lock (Type I)]

Cavity No.
A5

4

21

3

2

1

No. of contacts
indicator

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Unit : mm

Part No.

HRS No.

No. of Pos.

A

B

DF22-1RS/P-7.92

Purchase Unit

CL0680-1213-4-00

1

7.04

-

DF22-2RS/P-7.92

CL0680-1209-7-00

2

15.50

7.92

DF22-3RS/P-7.92

CL0680-1210-6-00

3

23.42

15.84

DF22-4RS/P-7.92

CL0680-1211-9-00

4

31.34

23.76

DF22-5RS/P-7.92

CL0680-1212-1-00

5

39.26

31.68

Applicable Socket

DF22-#S-7.92C(28) For Standard height, standard lock(Type I)#indicates number of contacts.

100pcs per bag

Unit : mm

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Part No.

HRS No.

No. of Pos.

A

B

DF22B/C-1RS/P-7.92

CL0680-1214-0-00

1

7.04

-

DF22B/C-2RS/P-7.92

CL0680-1200-2-00

2

15.50

7.92

DF22B/C-3RS/P-7.92

CL0680-1201-5-00

3

23.42

15.84

DF22B/C-4RS/P-7.92

CL0680-1202-8-00

4

31.34

23.76

DF22B/C-5RS/P-7.92

CL0680-1203-0-00

5

39.26

31.68

DF22B-#S-7.92C For Long type, standard lock (Type III)
Applicable Socket

DF22C-#S-7.92C Long type, enhanced ergonomic lock (Type IV)
DF22-#EP-7.92C
DF22A-#EP-7.92C#indicates number of contacts.

Note : When connecting retainer into the plug housing, please note the cavity numbers will line up numerically,
but the retainer cavity numbers will be upside down compared to the plug cavity numbers.

22

Purchase Unit

100pcs per bag

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Crimp Contact for Socket[For 14 to 16 AWG][For 10 to 12 AWG]

4.7

4.7

t=0.3

φ2

P=15.5

1.6 1.3 2.9 1.4

4 0.8

1.6 1.5 2.7 1.4

20.8
17
3 0.8

φ
1.
5

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

21.8
17

2.8

3.8

2.8

3.8

● Strip length : 3.5 to 4.5mm

P=16.5t=0.4● Strip length 3.5 to 4.5mm

Reel Contact, Applicable Tool : Applicator
Applicable cable

Part No.

HRS No.

DF22-1416SCFA

CL0680-1085-6-00

1430

DF22A-1416SCFA

CL0680-1087-1-00

1015

DF22A-1012SCFA

CL0680-1106-4-00

UL style AWG Wire Construction Sectional area Jacket diameter

1015

16

26/0.254mm

1.32mm2

14

41/0.26mm

2.18mm2

16

26/0.254mm

1.32mm2

10

104/0.26mm

5.52mm1265/0.26mm

3.45mm2

Finish2500pcs
per reel

2.4 to 3.0mm

3.0 to 3.8mm

Purchase
Unit

Gold Plated

2

2000pcs
per reel

3.6 to 4.9mm

Note 1 : The conductor of applicable wire is tin plated annealed copper.
Note 2 : When using other than the applicable wire, contact your nearest Hirose representative.

Bulk Contact, Applicable Tool : Manual Crimping Tool
Part No.

HRS No.

DF22-1416SCA

CL0680-1190-0-00

Applicable cable
UL style AWG Wire Construction Sectional area Jacket diameter
1430

DF22A-1416SCA

CL0680-1191-0-00

1015

DF22A-1012SCA

CL0680-1107-7-00

1015

16

26/0.254mm

1.32mm2

2.6mm

1441/0.26mm

2

2.18mm3.7mm

16

26/0.254mm

2

1.32mm3.2mm

10104/0.26mm

5.52mm2

4.69mm1265/0.26mm

3.45mm

4.04mmNote 1 : The conductor of applicable wire is tin plated annealed copper.
Note 2 : When using other than the applicable wire, contact your nearest Hirose representative.

23

2

FinishPurchase
Unit

Gold Plated

100pcsper bagDF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Crimp Contact for In-line Plug

4.7
2.8

1.6

25.2

0.8

1.6 1.5 2.7 1.4

1416

φ1
.5

3 0.8

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

29

3.8

P=15.5t=0.3● Strip length 3.5 to 4.5mm

Reel Contact, Applicable Tool : Applicator
Applicable cable

Part No.

HRS No.

DF22-1416PCFA

CL0680-2002-4-00

1430

DF22A-1416PCFA

CL0680-1194-0-00

1015

UL style AWG Wire Construction Sectional area Jacket diameter
16

26/0.254mm

1.32mm2

14

41/0.26mm

2.18mm2

16

26/0.254mm

1.32mm2

2.4 to 3.0mm

FinishPurchase
Unit

Gold Plated

2500pcs
per reel
2000pcs
per reel

3.0 to 3.8mm

Note 1 : The conductor of applicable wire is tin plated annealed copper.
Note 2 : When using other than the applicable wire, contact your nearest Hirose representative.

Bulk Contact, Applicable Tool : Manual Crimping Tool
Part No.

HRS No.

DF22-1416PCA

CL0680-1192-0-00

DF22A-1416PCA

CL0680-1193-0-00

Applicable cable
UL style AWG Wire Construction Sectional area Jacket diameter
1430
1015

16

26/0.254mm

1.32mm2

2.6mm

1426/0.254mm

22.18mm3.7mm

16

26/0.254mm

1.32mm2

3.2mm

Note 1 : The conductor of applicable wire is tin plated annealed copper.
Note 2 : When using other than the applicable wire, contact your nearest Hirose representative.

24

FinishPurchase
Unit

Gold Plated

100pcsper bagDF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Mated Dimensions● Socket to Straight Header Connection

1 Pos.
(12.45) DF22-/1RS/P-7.92(13.5)(23.7)(25.7)
DF22#-1P-7.92DSA(##)

2 to 5 Pos.
(12.45)

DF22- # RS/P-7.92(13.5)

DF22B/C- # RS/P-7.92

DF22#- # P-7.92DSA(##)(28.7)

DF22#- # S-7.92C(28)(26.7)

DF22B#- # S-7.92C
DF22C#- # S-7.92C(23.7)(25.7)
DF22#- # P-7.92DSA(##)● Socket to Right Angle Header Connection(31.6)(29.6)

DF22#-#S-7.92C(28)(12.25)

DF22#-#P-7.92DS(##)(34.6)(32.6)(13.3)

DF22#-#P-7.92DS(##)

DF22-#RS/P-7.92
DF22B#-#S-7.92C
DF22C#-#S-7.92C

DF22B/C-＊RS/P-7.92
DF22B/C-#RS/P-7.92● Socket to In-line Plug (Panel lock type) Connection
DF22#- # S-7.92C(28)(13.0)

DF22#- # EP-7.92C(44.55)(40.55)

DF22- # RS/P-7.92C

DF22B/C- # RS/P-7.92

DF22#- # EP-7.92C(47.55)(43.55)

DF22B#-# S-7.92C
DF22C#-# S-7.92C(14.2)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF22#-1P-7.92DSA(＊＊)
DF22#-1P-7.92DSA(##)

DF22B/C-1RS/P-7.92(26.7)(28.7)

DF22B#-1S-7.92C
DF22C#-1S-7.92C

DF22#-1S-7.92C(28)DF22B/C- # RS/P-7.92

DF22B/C- # RS/P-7.92

25

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)● Socket to In-line Plug Connection
DF22#-#S- 7.92C(28)(13.0)DF22A#-#EP-7.92C(44.55)(40.55)

DF22-RS/P-7.92

DF22B/C-#RS/P -7.92

DF22B#-#S-7.92C
DF22C#-#S-7.92C(14.2)DF22A#-#EP-7.92C(47.55)(43.55)

DF22B/C-#RS/P -7.92● In-line Double-row socket to In-line Double-row Plug

(Panel lock type) Connection
DF22B#-4DS-7.92C(22.1)(43.55)

DF22#-4DEP-7.92C

DF22C#-4DS-7.92C(23.3)(43.55)

DF22#-4DEP-7.92C● In-line Double-row socket to In-line Double-row Plug Connection
DF22B#-4DS-7.92C(22.1)(43.55)

DF22A#-4DEP-7.92C(43.55)

DF22C#-4DS-7.92C(23.3)

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

DF22B/C-#RS/P -7.92

DF22A#-4DEP-7.92C

26

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Tools
Type
Hirose Press Unit

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Applicators Used in Hirose Press
Unit

Applicators Used in Press Unitsof Other Japanese Companies(Note 2)

Applicator Manufactured
by Japan Automatic Machine (Note3)

Crimping Tools

Part No.

ＨＲＳ Ｎ o.

Applicable Wire (NoteApplicable Contact (Note 6)
7)

CM-105C

CL0901-0001-000-

DF22/DF22A-1416SCFA/PCFAAP105-DF22-1416

CL0901-4576-700

UL1430DF22-1416SCFA/PCFA

AP105DF22A-1416

CL0901-4578-200

UL1015

DF22A-1416SCFA/PCFAAP109ADF22-1416

CL0901-4579-500

UL1430DF22-1416SCFA/PCFAAP109ADF22A-1416

CL0901-4580-400

UL1015

DF22A-1416SCFA/PCFAAP109ADF22A-1012

CL0901-4582-000

UL1015

DF22A-1012SCFA (Note 1)

CHS893800H-UP-

UL1430DF22-1416SCFA/PCFACHS893900H-UP-

UL1015

DF22A-1416SCFA/PCFAQHS895800H-UP-

UL1015

DF22A-1012SCFA (Note 1)

HT104/DF22-1416

CL0550-0285-000

16 AWG : UL1430

DF22-1416SCA/PCA

HT104/DF22A-1416

CL0550-0286-200

16, 14 AWG :UL1015

DF22A-1416SCA/PCA

HT103/DF22A-1012

CL0550-0288-800

10, 12 AWG :UL1015

DF22A-1012SCA

Note 1 : When crimping DF22A-1012SCFA use a press of at least 3.5 tons.
Note 2 : Applicators compatible with other Japanese companies (AP109A Applicator) cannot be usedwith the Hirose Press Unit CM-105C.			
An attachment is required when using the applicator. Please contact the press unit manufacturer
for inquiries on attachments.
Note 3 : Please contact Japan Automatic Machine (J.A.M.) via their homepage regarding inquiries on theapplicator or crimping defects. (URL: http://www.jam-net.co.jp)
Note 4 : Problems caused by tools other than those specified are not covered by the warranty.
Note 5 : Crimping should be carried out based on the "Crimping Quality Standards" and "Crimping
Conditions Table."
Note 6 : Applicable contacts are limited to those listed in the table.
Note 7 : Applicable cables are limited to those listed in the table.

Contact Extraction● Contact extraction tool
Flat- bladed screwdriver, 1. 4mm blade width● Intended crimp Contacts
DF22- 1416SC( F) A, DF22A- 1416SC( F) A, DF22A- 1012SC( F) A, DF22- 1416PC( F) A, DF22A- 1416PC( F) A
● Work Method
1. Refer to the drawing No. 1. Insert correct size screwdriver in the housing against the molded- in lance.
Push down the lance as shown.
2. Assure that the lance is deflected to release the contact and pull out wire with the crimped contact.

27

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)( Housing Cross- Sectional Diagram)(1)

Flat-bladed screwdriver

Molded-in lance

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

(2)

Note : Please do not reuse the reparred housing. Replace it to new one.

Caution There are parts on the crimp contact that can cause injuries, please use caution when unmating the contacts.

Precautions
1.Cleaning
Condition

Refer to the "Wire-to-Board Connector Use Handbook"

2.Connection
Condition

Refer to the "Wire-to-Board Connector Use Handbook"

3.Cautions

The color of the plastic molding may differ slightly depending on product lot and future storage conditions but thisdoes not affect the product performance.
Black spots may appear on the mold resin but this does not affect the product quality.

4.Precaution

Please refer to the following documents.
■ Crimp Quality Standards (ETAD-H095-00, ETAD-H0952-00)■ Harness Procedure Manual (ETAD-H0798-00)■ Board-to-Wire Connector Guidelines (ETAD-H1023-00)

28

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

Precautions When Using High-Current Connectors
1. If this product is used outside the specifications, evaluate it in the final set to confirm that
there are no problems in use.
2. No outdoor use.

3. Notification for harness assembly
1) When inserting the crimping terminal to the crimping socket, please do not tilt the crimping terminal or twist the cable.
Insertion at tilted angles or twisting the cable may cause deformation of the crimping terminal or crimping socket.

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

2) After inserting the crimping terminal to the crimping socket, please make sure that the lance has been hooked withpulling the cable lightly. When checking the hook, please avoid bending the cable for preventing terminal drop- off.

Load

Load

3) Bundle cables/ Cabtyre Cables
Recommend bundle and strip position of cables are 100mm or more.
Bundling close to the connectors may cause terminal drop- off, breaking cables and unstable connection.

More than 100mm

4. Notification for Insertion Extraction

Caution1) Please insert/ extract the crimping socket straight to the mating connector. Insertion/ extraction at tilted angles applies
load concentration to the connector end and may cause deformation ( at connection area, socket and header case,etc) . There is firing risk using this kind of deformed connector.

Insertion

Extraction2) When it is hard to extract, please lightly insert the connector beforehand and then pull it with releasing the lock.
Forced extraction has a risk of connector breakage.

29

DF22 Series/7.92mm Contact Pitch High Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)

5. Notification of wiring

Caution1) When using a thick cable, short cable length and bending close to the connector end, these load concentration may
cause deformation. Please note that there is firing risk using deformed connector. When installing, please refrain fromstress concentration such as cable bending close to the connector end or cable twisting.

Stress concentration;
Cable bending close
to connector

Aug.1.2024 Copyright 2024 HIROSE ELECTRIC CO., LTD. All Rights Reserved.

Current Ratings
The current rating listed in the catalog indicates the allowable current per contact. However, in applications
requiring current transmission through all the contacts, about one- third of the listed rating should be applied.
When the current rating for the connector is 3A, and the allowable current of the conductor being used is 1A,then rating of 1A will be used for the entire assembly.
The connectors should not be mating / unmating when the electrical current is being applied.
Hot swap should not be performed.

While Taking into Consideration
Specifications mentioned in this catalog are reference values.
When considering to order or use this product, please review the Drawing and Product Specifications sheets.
Use an appropriate cable when using the connector in combination with cables.
If considering usage of a non- specified cable, please contact your sales representative.
If assembly process is done by jigs & tools which are not identified by Hirose, the warranty of the product may beaffected.
If considering usage for below mentioned applications, please contact your sales representative.
In cases where the application will demand a high level of reliability, such as automotive, medical instruments, public
infrastructure, aerospace/ defense etc. Hirose must review before assurance of reliability can be given.

HIROSE
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPANhttps://www.hirose.com※ The contents of this catalog are current as of date of 8/ 2023. Contents are subject to change without notice for the purpose of improvements.
※ The HRS logo and "HIROSE" are trademarks of HIROSE ELECTRIC CO., LTD.

30