FY2017 Seminar on the Joint Crediting Mechanism (JCM)
Project Implementation in Indonesia

Energy Saving by Optimum
Operation at an Oil Refinery

Yokogawa Electric Corporation| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation1

Project Location
Partner company : PT PERTAMINA (Persero)
Target Site
: Refinery Unit V (Balikpapan)
Target equipment : HPU* & HCU**Balikpapan
Refinery Unit V (View from Blue Sky Hotel )*HPU : Hydrogen Production Unit**HCU : Hydro Cracking Unit
| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Installed Technology
System Structure:Advanced Process Control(APC)* PC Servers (IoT based technology)
 Add-on & Build up
 No process modification

System Mechanisms:
Model based Simulation

Predictive Control

APC
Existing DCS*

Process Variables
Large variation

HPU & HCU•••

Complexity
Process Delay
Uncertain Status*DCS: Distributed Control System| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Small variation

Project Formation

NEDO

INDONESIAN Government
DGMIGAS

Global HQ
YOKOGAWA Electric Corporation
・JCM Project Management
・Report to NEDOPT PERTAMINA (Persero)
・ System Operation & MaintenanceRegional HQ (Singapore)
Yokogawa Electric International Pte. Ltd.

・System Implementation
・APC Training

Sustainable Local Players

Local Company
PT Yokogawa Indonesia
・System Maintenance Support
・Project Dissemination| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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①Minimize variability②Lowering set point

EnergyInputReduction(Fuel)

Energy Input

Solution by Installed Technology

Minimum
Cost LineTime

APC ON Optimal control

APC OFF

Before APC

After APC

Key
Process
Variability

Large Variation

Small Variation

Operational
Cost

Need excess Fuel & Feed

Proper Feed & Fuel

Economic
Efficiency

Not maximum

Maximum| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Expected Benefits of the Project Environmental contribution
3400 t-CO2/year reduction
 Economic contribution
390,000 USD/year saving* CSR contribution*Fuel Oil CO2 Conversion Factor : 3.0 t-CO2/t
Fuel Oil Price: 50 USD/bbl| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Project Implementation Current Progress
Human Resource
Development

Engineering
KOM
PID Tuning & Pre-Test
We
are
here

APC Eng.
Training

 Instrumental Issues<Measure>
Calibration, replacement oftransmitter, greasing beforeplant test.

Plant step test
Modeling& Controller building
Detailed design review& FAT*

Challenges:APCOperationalTraining Plant Model Improvement<Measure>Effective plant tests &analysis

DCS Interface
Installation
Commissioning& SAT**Operator
Training*FAT: Factory Acceptance Test**SAT: Site Acceptance Test
| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation7

Technology Transfer Opportunities in Indonesia

 System Hardware
 APC Package Software APC Plant Model Technical Knowledge & Skill Knowledge of APC
 APC Operation Skill
 APC Maintenance Skill| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation8Contribution to the Sustainable Development of Indonesia
Expand APC Application Units

Capacity
Building
APC Applicable units

Application

Sustainable Performance by Localization

Units

APC start

Starting Point

GHGemissions

Project emissions
TimePT PERTAMINA
RU-V HPU&HCU

Sustainability| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Progress of the JCM Project Cycle
JCM Project Cycle
Submission of
proposed
JCM methodology
Approval of
proposed
JCM methodology

Weare
here

Development of
Project Design
Document (PDD) AM006 Ver1.0 approved 18 may 2015

 Local Stakeholder Consultation (LSC) 24 May 2017at Blue Sky Hotel Balikpapan

Validation

Registration

Dec. 2017
Monitoring

Verification

Mar. 2018
Issuance of credits

Local Stakeholder Consultation| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation

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Product names mentioned in this document are trademarks or registered trademarks of their respective companies.
| ADV-SOL-17-110 | June 26, 2017 |© Yokogawa Electric Corporation11