Industrial Inkjet Printers for Small Character Printing

Subsidiary of Kishu Giken Kogyo, Japan

Small Character Industrial Ink Jet Printer

1 to 10mmcompactprinthead

Touch Panel

Printhead
Only

For Pigment Ink

For Edible Ink

http://www.kgkjetindia.com/

Removable 10.4" coloured
touch panel

IP65 compliant
Control 16 units by 1 master
Powered by SMS(Service Management System)

Designed for high speed

Print-head with lense
to see drop formation

The removable 10.4 inch color touch screen enables mobility.
Up to 16 units can be controlled by one master using multi-control (slave function).

Accurate coding even at
ﬂuctuating temperatures without
adjusting ink viscosity
The CCS 3100 is designed for high speed coding andfeatures a ﬂorine-coded nozzle for stable coding.
Capable of supporting multiple languages. Ethernet andexternal USB support make this a great coding andmarking solution for various primary and secondary
packaging applications.

New Generation P-Type Print Headfor High Speed Printing
available in 40µm / 50µm / 60µm nozzle

Ready Condition

Printing Ready Status

Ink Supply
GutterInk Collection

Shutdown process

Gutter is moving towards nozzle

Ink Supply
GutterInk Collection

Stop ConditionNozzle capping view

Ink SupplyGutter
Ink Collection

Charging
VoltageDeﬂecting
Voltage

Working principle of Continuous Charging SystemŸThe ink is continuously passed through nozzle at pressure and crystal oscillator
creates ink droplets at ﬁxed interval.

ŸThe precise electrode ensure that every ink droplet is charged negatively.

ŸThese negatively charged ink droplets are deﬂected by high voltage electrode to exitfrom print head.

ŸCharged ink droplet falls on moving substrate to form the character of print.

ŸThe uncharged ink droplet returns to the ink tank through gutter tube.

Automatic Nozzle CappingTM Technology
KGK Jet Patented Nozzle Capping Technology automatically closes the nozzle withgutter, if the printer is not in use. This safeguards ink from exposure to external
environments and contamination, leading to signiﬁcant savings for customers.

Simple, Efﬁcient, Stable, Energy Saving
and Environment Friendly
Scheduler: Auto Start & Stop
The Scheduler feature of KGK Jet machine enables you to start using
the machine instantly even after a prolonged shutdown.
This feature ensures that ink is circulated at scheduled time and any
potential blockage is avoided. Enabling customers to use the machine
without having to wait for service engineer visit.

Stable coding even in humid and dusty environment
New print-head design (P-type) for high-speed & legible coding. Also
equipped with Fluorine coated nozzle, which protect print-head fromcontamination.
Positive air pressure inside the print-head, keeps dust and humidity
out, resulting in no contamination of head and ink. Operators need notclean print-head before every start & stop.

Superior printing function
A single nozzle has a maximum longitudinal marginal space of 36 dots
which is ﬂexible to meet special information compilation requirements.
Customers can freely edit 1-6 lines of text, serial number, linear bar
code QR/2D barcode as well as graphics, logo & QR code.

Extended language support & Weighing machine connectivity
Language support for both software & hardware including English,Arabic, Chinese, Korean, Italian, German, Spanish, Iranian & Turkish.
Simple & convenient to integrate with on-line or oﬀ-line check-weigher
machine of any brand through RS-232, TCP/IP(LAN) with the supportof weighing machine suppliers.

Unique diaphragm pump advantage
KGK Jet's ink delivery system is powered by a diaphragm pump.
Diaphragm pumps are rated at 97% eﬃciency and are considered tobe more trustworthy than geared pumps.
These pumps don't generate heat through friction and have a stableink composition for KGK Jet machines. Furthermore, minimal
evaporation of ink and solvent leads to more savings for customers.

In-house ink development & production
KGK Jet has developed its own ink in response to the various needsof the market In addition to regular inks, we manufacture Food
Grade ink, UV ink/Stealth ink also.

Tailor-Made intelligent data communication
Easy integration with customer ERP system or database. Linked
through customised special integration software which provide
various access right, report generation as well as mailing report toconcern team for continuous & batch production.
This in turn allows faster product setup and changeover times, andeliminates recalls and reworking caused by operator error.

Service Management System (SMS)
In-built value-added feature which triggers for a service request
SMS is in-built diagnostic tool an essential component of KGK Jet's dedication to machine reliability, and it's an added value to theCIJ machine, with timely preventive maintenance, uptime, and low runningcosts. Service Management System (SMS) is designed to provide output
that is uninterruptible and of the highest quality.

Key BeneﬁtsŸPreventive Maintenance for maximum uptime.

ŸPro-active assistance.

ŸRemote assistance for operators'.

ŸEliminates operators' errors.

ŸAlerts for consumables and spare part replacements.

Special Applications Tailor-made solutions to increase operational efficiency and reduce production errors.
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Syst InPrinWe offer wide range of customised special application software to integrate coding solution for primary, secondary & tertiary packaging. ERP system data
access for coding with tailor-made solutions to increase operational efﬁciency and reduce production errors. E.g. marking variable QR code on packaging byaccessing live data from customer ERP system.

Dimensional Drawing (mm)Controller

Print Head197

2160°"

2055

63

φ49.2

17.7

Control Panel(Removable)

3054(59.4)

φ20"

3

Speciﬁcations
Item

CCS 3100-D

Printing system

Continuous Ink Jet (Continuous Charging System)

CCS 3100-P

Applicable ink

Dye ink

Dustproof waterproof

IP65

Pigment ink
IP65

RoHS compliantYes

CE certiﬁed

Yes

Screen size

10.4" color LCD / touch panel

Print-head cable length
Nozzle ChoiceStandard 3.5m length (also available in 6m length)
40µm / 50µm / 60µm

50µm / 60µm

Print height

0.8-5mm (40-µm nozzle), 1-10mm (50-µm nozzle), 2-10mm (60-µm nozzle)

Max printing speed [characters/second](5x5 dot with the space of 1 dot)

1780-3200 (depends on nozzle size)

Print lines and dot conﬁgurations[1～6 Lines] 5×5, 5×N, [1～4 Lines] 7×5, 7×8, 7×N, [1～3 Lines] 9×7, 9×9, 10×8, 12×10, [1～2 Lines]
16×12, 16×16, [1 Line] 24×18, 24×24, 32×24, 32×32

Number of message to store

Max. 999

Number of character for a message to store

Max. 4096

Printable character

Alpha-numeric (upper and lower cases), symbols , Japanese Hiragana, Katakana, Kanji, JIS Class I and11, Simpliﬁed Chinese. Complicate Chinese (GB2312) and user made characters

Expiry date/timeWestern calendar, other calendar, year/month/d ate, day of the week , hours (12 or 24 hour system),consecutive dates all year round. consecutive ordinal number of weeks all year round, early/ mid/ I ate
month (can change the duration), am/ pm, characters can be substituted by other characters (Year, month,date, hour, minute, second or day of the week can be substituted by other characters between 4 and 15digits) and shift code

Numbering

Max. 10 digits, given initial value can be set, counting up/down, carry over to the upper digit (can set as
one count by the number of substrates between 1 and 9,999. Zero-suppression: zero in the upper digit canbe substituted by space or all characters following zero will be moved forward by eliminating the space forzero). Characters for numbering can be substituted by other characters than numbers, Positional
numeral system between binary and hexadecimal .

Measured length of the substrate

Up to 10 digits, can be divided (insert any of the characters between the numbers).

Bar code

ITF, Code39, Code128, NW-7, JAN

2D bar code

QR Code, data matrix

Kana-to-kanji conversion

YesConnectivity

I/O,Signal light, RS-232C, LAN, Encoder, UPS, USB memory

Data input

Touch panel, RS-232C communication, Ethernet

Communication function

RS-232C 1CH maximum 115,200bps, Ethernet

Multi-control

A maximum of 16 machines (slave) control is possible with one main (master). [Controllable function
start / stop, power OFF, system clock setting, message selection, printing content editing, numbering current
value setting]

Dry air source for air purging in head

Inlet tube dia: ø6mm or 8mm Air source pressure: 0.8Mpa or less (Regulator unit included)
Air ﬂow rate: less than 10L / Min

Area required for Installation (width x depth x height)

Cabinet: 400Wx307Dx548H (excluding projection) Head: ø49.2mmx197mm

Environmental conditions

0-40°C (it changes with ink types), 10 to 85% (with no condensation)

Power supply

AC100-240V, 50/60Hz, 80W Single Phase

Net weight

25kg

GroundingType DKGK Jet reserve the right to amend design or speciﬁcations without notice.

Region North: 11, Ground Floor, Bhutani Techno Park , Plot No. 5 Sector 127, Tower-B, Sector 127,Noida, Uttar Pradesh 201301

Region East:
Subsidiary of Kishu Giken Kogyo, JapanPS QUBE, Unit No- 604, 6th Floor, Plot Number: II D/31/1, Street No: 1111, New Town,
Action Area-II D, Kolkata, West Bengal 700156

Region South: Plot No: A-29, SIPCOT Industrial Growth Center, Oragadam, Sriperumbuthur,KGK Jet India Private Limited

Region West: 610, B-Wing, Lodha Supremus, Kolshet Road, Thane West, Mumbai, Maharashtra 400607

Head Office / Works
Plot No: A-29, SIPCOT Industrial Growth Center, Oragadam,
Sriperumbuthur, Kancheepuram, Tamil Nadu 602105, Indiaè marketing@kgkjetindia.com
è info@kgkjetindia.com
è www.kgkjetindia.com+91 78239 71747+91 98403 42033+91 044 6714 1234

Sales

Tech Support

KGKJET/CAT-CCS3100/2024V1

Kancheepuram, Tamil Nadu 602105