Flush Wood Insert
Owner's Manual
Masonry Fireplace Insert
Save these instructions
for future reference

SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions andinstallation inspection requirements in your area.
Travis Industries, Inc.
4800 Harbour Pointe Blvd SW
Mukilteo, WA 98275

 Copyright 2007, Travis
Industries, Inc.
$10.00100-01157
4041116

ListedTested to: U.L. 1482

2

Introduction

Introduction
We welcome you as a new owner of a Travis Industries Flush Wood wood-burning fireplace insert. In
purchasing a Flush Wood you have joined the growing ranks of concerned individuals whose selection ofan energy system reflects both a concern for the environment and aesthetics. The Flush Wood is one of
the finest appliances the world over. This manual will explain the installation, operation, and maintenanceof this appliance. Please familiarize yourself with the Owner's Manual before operating your applianceand save the manual for future reference. Included are helpful hints and suggestions which will make theinstallation and operation of your new appliance an easier and more enjoyable experience. We offer ourcontinual support and guidance to help you achieve the maximum benefit and enjoyment from yourappliance.

Important Information
No other Flush Wood appliance has the same serial
number as yours. The serial number is stamped onto
the label on the back of the appliance.
This serial number will be needed in case you require
service of any type.
Model:

Serial Number:
Purchase Date:
Purchased From:© Travis Industries

Flush Wood Insert

Register your warranty online at:traviswarranty.com
Or, mail your warranty card to:Travis Industries House of Fire
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will need toshow evidence of the date you purchased your heater.
Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to thispage so that you will have all the information you needin one place should the need for service or information
occur.

100-01157

4041116

Table of Contents

3

Maintaining Your Appliance

General Information
Introduction ...................................................... 2

Daily Maintenance (while stove is in use) ................25

Important Information ......................................... 2

Remove Ash (if necessary)..............................25

Safety Precautions............................................. 4

Clean the Glass (if necessary) .........................25

Features & Specifications .................................... 6

Monthly Maintenance (while appliance is in use).......26
Door and Glass Inspection ..............................26

Fireplace Insert Installation
Planning The Installation ..................................... 7
Preparation for Installation .............................. 7

Creosote - Formation and Need for Removal ......2
Yearly Maintenance............................................27
Touch Up Paint .............................................27

Packing List ................................................. 7

Cleaning the Air Duct and Blower .....................27

Additional Accessories Needed for Installation .... 7

Firebrick and Baffle Inspection .........................27

Suggested Order of Installation ........................ 7
Installation Considerations .............................. 8

Door Parts ........................................................28
Replacing the Glass.......................................28

Masonry Fireplace Requirements.......................... 8

Replacing the Door Gasket..............................28

Hearth Requirements ......................................... 8
Insert Placement Requirements ............................ 9
Face Dimensions............................................... 9
Drafting Performance ......................................... 10

Replacing the Door Handle..............................28
Blower and Electrical Parts ..................................29
Firebox Parts ....................................................29
Baffle Parts ..................................................29

Leveling Bolt Installation...................................... 10

Baffle Removal .............................................29

Flue Installation ................................................. 10

Air Tube Removal & Replacement ....................30

Block-Off Plate Installation................................... 11

Brick Removal & Replacement.................................31

Surround Panel Installation .................................. 12
Face Installation ................................................ 14
Re-Routing the Electrical Cord to the Left Side ........ 15
Insert with Positive Connection ............................. 16
Insert with Direct Connection................................ 16

Operating Your Appliance

Warranty
Warranty ..........................................................32

Listing Information
Listing Label .....................................................33

Index

Safety Notice: ................................................... 17
Before Your First Fire ......................................... 17

Index ...............................................................34

Door Operation ................................................. 18
Bypass Operation .............................................. 19
Starting a Fire ................................................... 19
Adjusting the Burn Rate ...................................... 21
Ash Removal .................................................... 21
Blower Operation .............................................. 22
Re-Loading the Stove ......................................... 22
Overnight Burn.................................................. 22
Normal Operating Sounds ................................... 22
Hints for Burning................................................ 23
Selecting Wood ................................................. 23
Troubleshooting ................................................ 24© Travis Industries

100-01157

4041116

4

Safety Precautions
The viewing door must be
closed and latched during
operation.

Gas

Never block free airflow throughthe air vents on this appliance.

This appliance is designed andapproved for the burning of cordwood only. Do not attempt toburn any other type of fuel otherthan cord wood in thisappliance, it will void all
warranties and safety listings.

Do not touch the appliance while
it is hot and educate all childrenof the danger of a hightemperature appliance. Youngchildren should be supervisedwhen they are in the same roomas the appliance.

ASHES

Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up andcause a house fire.
Do not connect this appliance toany chimney serving anotherappliance.

© Travis Industries

100-01157

Ok

Type
HT

Ashes must be disposed in a
metal container with a tight lid
and placed on a noncombustible surface well awayfrom the home or structure.

Keep furniture, drapes, curtains,wood, paper, and othercombustibles a minimum of 36"
away from the front of theappliance.

36"

This appliance must be properly
installed to prevent thepossibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods orcompromise in the installation.

Gasoline or other flammableliquids must never be used tostart the fire or "Freshen Up" thefire. Do not store or use
gasoline or other flammableliquids in the vicinity of thisappliance.

Clay
Liner

Contact your local building
officials to obtain a permit andinformation on any installation
restrictions or inspection
requirements in your area.
Notify your insurance companyof this appliance as well.

This appliance must beconnected to a listed hightemperature (UL 103 HT)
residential type chimney or an
approved masonry chimney witha standard clay tile, or stainlesssteel liner.

4041116

Safety Precautions
Never try to repair or replace
any part of this appliance unless
instructions are given in thismanual. All other work must be
done by a trained technician.

A
A
A
A

Allow the appliance to cool
before carrying out any
maintenance or cleaning.

Do not place clothing or otherflammable items on or near thisappliance.

Do not make any changes ormodifications to an existing
masonry fireplace or chimney toinstall this appliance.
Do not make any changes to theappliance to increasecombustion air.

Maintain the door and glass seal
and keep them in goodcondition.
Avoid placing wood against theglass when loading. Do notslam the door or strike the glass.

This
Manual5

Do not throw this manual away.
This manual has important
operating and maintenanceinstructions that you will need at
a later time. Always follow the
instructions in this manual.

Overfiring the appliance may
cause a house fire. If a unit orchimney connector glows, you
are overfiring.

Do not use a grate or otherdevice to elevate the fire off ofthe firebox floor. Burn the fire
directly on the bricks.

Travis Industries, Inc. grants
no warranty, implied orstated, for the installation or
maintenance of yourappliance, and assumes noresponsibility of any
consequential damage(s).

© Travis Industries

100-01157

4041116

6

Features & Specifications

Installation Options:Features:

•

•
•
•
•
•
•
•
•

Masonry Fireplace Insert

WARNING: Do not install this fireplace insert into afactory-built metal (Z.C.) fireplace.

EPA Phase II Approved
2.9 Cubic Foot Firebox Volume
Single Operating Control
Accepts Logs Up to 24" Long
Steel Plate Construction (5/16" & 1/4")
Heavy Duty Refractory FirebrickStandard High-Tech Blower
Five Sided Convection Chamber

Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)*
1,200 to 2,000
Maximum BTU's per Hour (Cord Wood Calculation)
73,300Overall Efficiency (Oregon Method)
71.1 %
Maximum Burn Time
Up to 12 Hours* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions:6" Diameter Flue Vent
Weight 450 Lbs.
28-7/8"5-5/8"
21-1/4"21-1/2"

11-1/8"NOTE:
Clearances are

20-1/2"

measured from the baseof the fireplace insert.

1-1/4”

Electrical Line
(may be re-routed
to opposite side)

Fireplace Opening
Figure 1

Emissions:
4.1 Grams Per Hour (EPA Phase II Approved)© Travis Industries

100-01157

4041116

Installation (for qualified installers only)

7

SAFETY NOTICE:
Please read this entire manual before you install and use your new room heater. Failure
to follow instructions may result in property damage, bodily injury, or even death.
Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert andnotify your insurance company before proceeding with installation.

Preparation for Installation•

Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be
fixed by applying touch up paint).

•

Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 29) - replace before
operation.

Packing List•

Touch-Up Paint•(3) Chimney Brackets with (6) Tek Self-drilling screws (for attaching the flue to the fireplace insert)•(6) 10-24 x 1/2" Type F Screws (for surround panels)•(7) Spring Clips (for surround panels)•

Rheostat (for blower)•

Pull Tool for Bypass

Additional Accessories Needed for Installation
1

Face (see your dealer for details - see pg 14)

2

Surround Panels (see page 12)

Suggested Order of Installation
1

Remove the firebrick and baffle components from the fireplace insert (see pages 29 and 31).

2

Place the fireplace on the hearth 12" from the fireplace (on top of cardboard to prevent
scratching). If power is on the left side, switch the power cord at this time (see page 15).

3

Install the side suround panels (see page 12).

4

Slide the insert into place (it should portrude 1-1/4" from the fireplace opening).

5

Hook up the flue (with the baffle components removed - this allows for access from within thefirebox).

6Install the top panel and trim. Then replace the firebrick and baffle components.

7

Install the face (see page 14).

© Travis Industries

100-01157

4041116

8

Installation (for qualified installers only)

Installation Considerations
NOTE: Face Seal Connections are not allowed with this fireplace insert.
Installation TypeConsiderations

Insert with Positive Flue (Full Reline)• Provides best draft• Easiest to clean• Easiest to install• Provides good draft• Requires fireplace block-off plate - see page 11(Page 16)
Insert with Direct Connect Flue
(Page 16)

Masonry Fireplace Requirements•

Chimney must have a clay tile liner or a stainless steel liner (positive connection)•

Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert•

Chimney height: 15' minimum; 33' maximum.

•

Entire fireplace, including chimney, must meet local building requirements•

Figure 2 shows the minimum size requirements for the type of fireplace used.

Minimum Fireplace Size
Co

mb

us

tib

le

Ma

nte

l

j
No

n-C

om

i

h
bu

stib

le

b

Fa

cin

g

a
d

No

c
n-C

om

bu

g

stib

le

He

a
b
c
d
e
f
g
h
i
j

Masonry
Fireplace

Height (front)
Height (rear)
Width (front)*
Width (rear)
Depth
Hearth Depth
Hearth Width
Facing Width
Facing Height
Mantel Height

21-1/2"
21-1/2"30-7/8"21-1/4"20-1/2"
17-1/4"44-7/8"46-7/8"39"
41-1/2"

e

art

h

f

* Includes 2" for power cord.

Figure 2

Hearth Requirements•

The fireplace insert must be placed on the masonry hearth built to UBC standards.

•

The non-combustible extension in front of the insert must extend 16" in front of the insert and 8" toboth sides.

© Travis Industries

100-01157

4041116

Installation (for qualified installers only)

9

Insert Placement Requirements•

The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert•

Insert and hearth must be installed on a level, secure floor•

The minimum clearances, facing, and hearth requirements in Figure 3 must be met.

AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
AAAAAAAAAAAAA
Co

mb

us

tib

le

Co

Side
Wall

k

n

Ma

mb

nte

us

Minimum Clearances

l

tib

le

To

pF

ac

ing

Fa

m

cin

g

l

k
l
m
n
o
p
q

Sidewall to Insert
Side Facing
Top Facing*
Mantel to Insert*
Hearth (Front)
Hearth (Side)
Front of Insert

9"
9"
39"
41-1/2"
16"
8"
36"

x

Extension onto Hearth

1-1/4"

p

No

q

n-C
o
He mbuart sti
h ble

x

o

* Measure from the base of thefireplace insert.
Figure 3

Face Dimensions
Avalon Victorian Lace

AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA

Fireplace Xtrordinair Arched

AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA

Lopi Wilmington

33-3/8”33”

33-1/2”

2-7/8”

51-1/2”Radius23-1/4”

AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA
AAAAAAAAAA

23-7/8”Figure 4© Travis Industries

100-01157

4041116

23-1/4”10

Installation (for qualified installers only)

Drafting PerformanceThis appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography,
or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affectdraft. Travis Industries can not be responsible for external forces leading to less than optimal performance.

Insert Rollers
Two rollers are built into the back edge of the insert. This
allows the insert to be rolled into position by lifting the frontof the insert and pushing it into position (see Figure 5 ).

Figure 5

Leveling Bolt Installation
Two leveling bolts are pre-installed on the insert to allow for
proper leveling within the fireplace. To access the bolts,
remove the back corner firebricks and cover plates (seeFigure 6 “a” and “b”) The bolts are pre-threaded to a weldnut on the base of the insert. Use a 3/4” socket wrench toscrew the bolts down (clockwise) until the insert is level(see “c”).

b

a

c

MASONRY NOTE: You may wish to place a metal plate
below the bolt if the masonry is weak.
SEALING THE COVER PLATE: We recommend sealing
the cover plate with furnace cement (place on underside ofcover plate).
BOLT LENGTH: The included bolts allow approximately 1”of rise. If additional rise is required, use a longer 1/2-13
thread bolt. Make sure the additional bolt length does notinterfere with the cover plate.
Figure 6

Flue Installation
Flue (flexible or rigid)
Included in the owner’s pack arethree “flue brackets” and six selfdrilling screws. Use theseFlue Bracket

components to secure the flue to thefireplace insert.

Self-Drilling Screws

Flue Opening

Figure 7© Travis Industries

100-01157

4041116

Installation (for qualified installers only)

11

Block-Off Plate Installation
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The
directions below detail the steps for construction and installation of a block-off plate.
1. Determine a location for the block-off plate at the top of the firebox below the damper area (make ithigh enough to allow installation of the connection pipe). The location should be level and in an area
where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the firebox at
the height where the block-off plate will be installed (see Figure 7). Then measure the depth of thelocation where the block-off plate will be installed ("C").
2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange will
be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards on thetemplate and place it inside the fireplace. If the template fits correctly in its planned location, go to thenext step. If it does not, make a new template with the appropriate corrections until it fits correctly.
3. With the template in place, mark the location of the flue (see “Dimensions” on page 6). This location
approximates the center of the flue when the insert is in place (a slight offset may occur based uponinsert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole centeredon this mark.
4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in eachflange for mounting the plate.
5. Mount the block-off plate using masonry screws.
6. Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent) andfurnace cement (allow the cement to dry for at least 24 hours before burning).
7. After placing the appliance and installing the pipe through the block-off plate, use high-temperature
fiberglass insulation and furnace cement to seal any cracks between the pipe and block-off plate.

AA
AA
AA
AAA
AA
AAA
AA
AA
AAA
AAA
AAA
AAA
AAA

DamperSee thedimensions todetermine thelocation of thecenter of theflue.

© Travis Industries

B
C

Block-Off Plate Template2" Flanges(for attaching

Measurement"A"the block-off
plate)
Measurement"C"A

Measurement "B"

Firebox

See the dimensions to determine the location of
the center of the flue.
Figure 7100-01157

4041116

12

Installation (for qualified installers only)

Surround Panel Installation
The surround panels are available in two sizes shown below.
Width

HeightPart#

8" Panels

45-1/2"

29-1/2"99300240

10" Panels

49-1/2"31-1/2"99300241

12" Panels

53-1/2"

33-1/2"99300242

FOR INSIDE FIT PANELS ONLY: the panels may be cut down to fit within the fireplace - see directions below.
Do not cut more than 4"from each side panel.

The rheostat is mounted
into the side panel. It
requires 1/8" and 3/8"

7/16"

diameter holes to be
drilled into the panel.
Position the rheostat a
minimum 3" away from4" Min.

the insert.

1. Before installing the side panels, position the insert over the hearth (not inside the fireplace). You
may wish to place something under the insert to prevent scratching (cardboard). Install the sidepanels following the directions below.
Attach the surround panels with the 6 screws included with the fireplace insert.
HINT: Before installing the panels, pre-thread the holes in the side of the insert (use the selfthreading screws).

Run therheostat wires
behind thesurround panel(cut the lock-tie
holding them inplace).

Run the power cord behind the surround panel(cut the lock-tie holding it in place).

© Travis Industries

100-01157

4041116

Installation (for qualified installers only)

13

2. Install the top panel following the directions below.
HINT: Before installing the top panel, position the insert in its final
location (1-1/4" from the fireplace opening) and attach the flue tothe insert.

Slide the top panel into place. The joggle clips on
the back of the panel insert over the tabs on theside panel and the flange on top of the insert.

3. Install the trim and rheostat following the directions below.

Spring Clips

Trim Installation:
Insert one leg of each "L" bracket into the top and side
trim piece. Align the trim to form a precise corner, thentighten the two set screws with a small standard
screwdriver. Slide the trim over the panels. Place thespring clips behind the panels at the locations shown.
This keeps the trim tight against the panels.
Top Trim

Right Side Trim

AA

Micro (1/16”)
SlottedScrewdriver"L" Bracket
Secure the rheostat
using the included nut
and star washer. The
knob presses into place.

Attach the rheostat wires (orientation
does not matter).

Knock-Out for Power Cord
A knock-out is provided on both sides the trim. Use pliers to remove
the knock-out. This allows the power cord to pass under the trim.

© Travis Industries

100-01157

4041116

14

Installation (for qualified installers only)

Face Installation
There are several face options available for this fireplace insert. They all install with hooks that allow theface to be hung on the fireplace insert. Follow the directions below to install the face, bypass handle, aircontrol handle, and door handle cover.
Face Installation:
The face has four hooks thathang on the cast-iron tabs
near the door hinges. Wheninstalling, make sure thehooks insert fully and lock
into place.

AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAA
AAAAAAAAAAAAAir Control Handle
Un-Screw the air control handle (withrod) from the air control.

Install the air control knob, bypass control knob, and handle shield following the directions below.
Bypass Knob
Screw the bypass knob onto thedamper control rod.

Handle Shield Installation
Use the two nuts (included withthe face) to secure the handle
shield and emblem to the rightside handle.

NOTE:
There may be a slight gap
between the emblem and shield
after installation (this is normal).

AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAA
AAAAAAAAAAAAir Control Handle
Screw the air control handle(with rod attached) onto the
air control.

© Travis Industries

100-01157

4041116

Installation (for qualified installers only)

15

Re-Routing the Electrical Cord to the Left Side
The power cord is connected to the right side of the insert when it leaves the factory. It may be re-routed
to the left side following the directions below. Do this procedure before installing the surround panels.
1. Disconnect the molex connector and remove the power cord following the directions below.
Disconnect the molex connector
leading from the power cord.
Rheostat Wires

Power
Cord

Use pliers to compress the strain relief
from the top and bottom while pulling it
out of the hole in the side of the insert.

Leave the rheostat
wires in place.
Make sure the power cord is
disconnected prior to
conducting these steps.

Remove the power cord.

2. Connect the power cord to the left side following the directions below.
Attach the molex connector on the
power cord to the molex connector
on the left side of the insert.

Power
Cord

Re-attach the strain relief to the left side (usepliers to compress the strain relief from the top
and bottom while pushing it into the hole).
Remove the button plug from the left side.

© Travis Industriesß

100-01157

404111616
Insert with
Positive
Connection

Install a non-combustible
cover plate to prevent waterfrom entering the chimney

NOTE:
Most factory-built
chimney manufacturers
make stainless steel
chimney liners, either
flexible or rigid. This
provides a wide variety
of installation options.
Make sure to follow the
manufacturer's
instructions for
installation andsupport.

Combustible Mantle

Surround Panels

See the section "Insert
Placement Requirements" forminimum clearances andhearth required.

Insert with Direct
Connection
NOTE:
Direct connections
require installation ofan airtight block-off
plate or damper
adapter (see "Block-off
Plate Installation" onpage 10).

Stainless steel chimney
connector must Extend 1'
past the block-off plate or to
the flue liner

Combustible Mantle

Surround Panels

See the section"Insert Placement
Requirements" forminimum clearancesand hearth required.

© Travis Industries

AA

Installation (for qualified installers only)

100-01157

A
A
A
A
A
AAAA
A
AAAA
A
AAAA
A
AAAA
AAAA
AAAA
AAAA

Cap (prevents waterfrom entering)

Flue Liner
The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation andsupport.

Airtight Insulated
Clean-Out

Remove damper
or wire it open

Figure 8

A
A
A
A
A
AAAA
A
AAAA
A
AAAA
A
AAAA
AAAA
AAAA
AAAA

Flue
Liner

Airtight
Insulated
Clean-Out
Removedamperor wire it
open

Block-off plate or
damper adapter

4041116

Operating Your Appliance17

Safety Notice:
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.

Before Your First Fire
Verify the Installation
Before starting the stove, verify that it is properly installed and all of the requirements in this manual havebeen followed.
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).

Curing the Paint

2 to 4 hours

This heater uses a heat-activated paint that will emit some fumes whilestarting the first fire. Open doors and windows to the room to vent these
fumes. This typically lasts two to four hours. You may also notice oil burning
off of the interior of the heater. This rust-stopping agent will soon dissipate.
Door Gasket - The door gasket might adhere to the paint on the front of theheater. Leave the door slightly ajar for the first fire and be careful when
opening the door after the first fire.

AA
A
AA
A
AA
A

Over-Firing the Stove
This stove was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove starts to glow red(check the faceplate or inner top), you are over-firing the stove. Shut the air control down to low and allow
the stove to cool before proceeding.
Over-firing may lead to damage of plated surfaces. If you are uncertain of over-firing conditions, wesuggest placing a stove thermometer (e.g. Rutland® Model 701) directly over the doors - temperatures
exceeding 800° are generally considered over-firing and will void the warranty.

© Travis Industries

100-01157

4041116

18

Operating Your Appliance

Door Operation
The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the bypass before opening the door (see following pagefor directions). You can also open the door a small amount and let air enter the firebox.

Opening the Doors

Rotate the right door
handle down.

Swing open the right door.

Swing open the left door.

Closing the DoorsNOTE: Make
sure the door
latch clears theleft side door.

Shut the left door first.

© Travis Industries

With the door handle pointing
down, swing the right door shut

100-01157

Rotate the door handle
upwards to secure thedoors.

4041116

Operating Your Appliance19

Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up theflue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
•

When starting or re-loading, pull the bypass out.

•

During normal operation, push the bypass in.

Use the included pull tool
to operate the bypass rod

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA© Travis Industries

100-01157

Bypass Pulled Out

AAA
AAA
AAA
AAA
AAA

Used for starting and re-loading

Bypass Pushed In
Used for normal operation

AAAAA
AAAAA
AAAAA
AAAAA
AAAAA

4041116

20

Operating Your Appliance

Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper firestarting.
•

Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open the
doors 1/4" during the first five minutes of start-up.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to startor "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of thefirebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.

© Travis Industries

100-01157

4041116

Operating Your Appliance21

Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the illustration below for details.
Use the air control tochange the burn rate.

AAA
Low Burn(air control closed)

AAA
AAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAHigh Burn(air control open)AA
AA

Approximate Air Control Settings:
Overnight Burn

Pulled Fully Out to 1/32" In

Medium Burn

1/32" to 1/16" In

Medium High Burn

1/16" to 3/16" InHigh Burn

3/16" to Pushed All the Way In

The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you
may wish to let the stove burn for 10 minutes to gauge performance.

Ash Removal
ASHES

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes
should be placed on a noncombustible floor or on the ground, away from all combustible
materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locallydispersed, they should be retained in the closed container until all cinders have thoroughlycooled.

© Travis Industries

100-01157

4041116

22

Operating Your ApplianceBlower Operation
The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after
starting the fire. Follow the directions below to alter the blower speed.

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

HIGH

OFFTurn the dial all theway counter-clockwise
until it clicks off.

The high position is all theway counter-clockwise,
without clicking off.

LOW
Turn the dial all
the wayclockwise.

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).
Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove
Follow the directions below to minimize smoke spillage while re-loading the stove.
1

Open the air control all the way (push it in). Open the bypass (pull it out).

2

Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.

3

Load wood onto the fire.

Overnight Burn
This stove is large enough to accommodate burn times up to twelve hours. Follow the steps below toachieve an overnight burn.
1

Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes).

2

Load as much wood as possible. Use large pieces if possible.

3

Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low.

4

In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load
small pieces of wood to re-ignite the fire, if desired.
Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Creaks and Clicks:
The steel may creak or click when the stove heats up
and cools down - this is normal.
Blower Sounds:
The blower will make a slight "humm" as it
pushes air through the stove.

© Travis Industries

100-01157

AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
4041116

Operating Your Appliance

23

Hints for Burning•Get the appliance hot before adjusting to low burn•Use smaller pieces of wood during start-up and high burns to increase temperature•

Use larger pieces of wood for overnight or sustained burns•

Stack the wood tightly together to establish a longer burn•Leave a bed of ashes (1/2" deep) to allow for longer burns•

Be considerate of neighbors & the environment: burn dry wood only•

Burn small, intense fires instead of large, slow burning fires when possible•

Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood•

Dry Wood is Key•

Dry wood burns hot, emits lesssmoke and creates less creosote.

Wet
Wood

Dry
Wood
Leads
To

Leads
To

Testing Wood Moisture•

Split wood stored in a dry area will
be fully dry within a year. This
insures dry wood. If purchasing
wood for immediate use, test thewood with a moisture meter. Someexperienced wood burners canmeasure wood moisture byknocking pieces together andlistening for a clear "knock" and nota "thud".

Less
Heat

More
Heat
Leads
To

Leads
To

More Smoke
and CreostoeLess Smoke
and Creostoe

Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, createscreosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: drywood is crucial to good performance.

Wood Cutting and Storage
Cut wood to length andchop into quarters.

Store the wood off the ground in acovered area. Allow for airflow
around the wood to dry the wood.

Air Flow

Air Flow
Air Flow© Travis Industries

100-01157

4041116

24

Operating Your Appliance

Troubleshooting
ProblemPossible Cause

Smoke Enters Room DuringStart-Up•

Open the bypass (pg. 19).

•

Open the air control (pg. 21).

•

Cold Air Blockage - burn a piece of newspaper toestablish a draft.

•

If the flame is not getting enough air, a small crack inthe door is all that is needed.

•

Open the bypass (pg. 19).

•

Open the air control (pg. 21).

•Not enough starter paper - use additional newspaper ifnecessary.

•

If the flame is not getting enough air, a small crack inthe door is all that is needed.

•

Open the bypass before opening the door (pg. 19).

•

Open the air control before opening the door (pg. 21).

•

Let the air stabilize before fully opening the door. Then
open the door approximately 1 inch. Let air go into thefirebox for a few seconds. Once the smoke appears to
be flowing up the chimney consistently, open the door.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases asmall amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.

Kindling Does Not Start - Fire
Smolders

Smoke Enters Room While ReLoading

Stove Does Not Burn Hot Enough •Blower Does Not Run

Stove Does Not Burn Long
Enough© Travis Industries

Wood is Wet - see the section "Selecting Wood" onpage 23 for details on wood.

•

Make sure the air control is all the way open. Slide thecontrol back and forth to insure the control is not stuck.

•

Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draftinducing cap may help.

•

Stove is Not Up to Temperature - This is normal. The
blower will come on when the stove is hot - usually 15
to 30 minutes.

•

Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.

•

Depending upon wood, draft, and other factors, theburn time may be shorter then stated. Make sure thedoors are sealing and not allowing air into the firebox See the section "Door and Glass Inspection" on page
26 for details.

•

Check the ash bed for coals. Often, coals are still
glowing under a slight bed of flyash. By raking these
into a pile you can re-start your stove quickly.

100-01157

4041116

Maintaining Your Appliance

25

Failure to properly maintain and inspect your appliance may reduce the performance and life of theappliance, void your warranty, and create a fire hazard.

Daily Maintenance (while stove is in use)
Remove Ash (if necessary)•

Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows theburn rate. Generally, remove ash once it has built up over 1". Follow the directions below to removeash.

•

Let the stove cool completely (at least two hours after the last coal has extinguished).

•

Place a cloth or cardboard protector over the hearth to catch ash and protect against
scratching.

•Open the doors and scoop the ash into a metal container with a tight fitting lid. The
closed container of ashes should be placed on a noncombustible floor or on the ground,away from all combustible materials, pending final disposal.

ASHES

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,
or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash(make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact yourdealer for details.

Clean the Glass (if necessary)
This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning
on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following thedirections below.
Allow the stove to fully cool. Apply glasscleaner or soapy water to the inside of
the glass. Wipe with newspaper or apaper towel.

AA
AA

For Stubborn Creosote:Dip newspaper or a paper towel in coolashes and wipe it on the glass. The
ash acts as a light abrasive.

AAAA
The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

© Travis Industries

100-01157

4041116

26

Maintaining Your Appliance

Monthly Maintenance (while appliance is in use)
Make sure the appliance has fully cooled prior to conducting service.

Door and Glass Inspection
The door can be lifted off the hinges if extensive repairs are conducted.
Use wood stove gasket
cement to re-adhereloose gasket.

The door must form
an air-tight seal to thefirebox for the stove
to work correctly.
Inspect the door
gasket to make sure it
forms an air-tight seal
to the firebox.

AAAAA
A
AAAAA
AAAAAAA
AA
AAAA
A
AA
AA
AAAAA
AAAA

High-Temperature anti-sieze
may be used on the door
hinges to eliminate squeaks.

Severely frayed or thread-baregasket should be replaced.

If the glass is damaged, replaceit - see “Replacement Parts” fordetails.

Door Frame
The door latch should pull the door
against the face of the stove (butnot so tight as to not allow fullhandle rotation). If the latch
requires tightening, remove awasher between the door cam anddoor frame. If the latch is too tight,
add a washer between the door
cam and door frame.

Door Cam

Nut
Washers

Door Handle

Note flat portion on bottom of door handle shaft.

Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slowburning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote
makes an extremely hot fire. The chimney and chimney connector should be inspected at least once
every two months during the heating season to determine if a creosote buildup has occurred. If creosote
has accumulated, it should be removed to reduce the risk of a chimney fire.
If you are not certain of creosote inspection, contact your dealer or local chimney sweep for a fullinspection. Excess creosote buildup may cause a chimney fire, that may result in property damage,injury, or death.

© Travis Industries

100-01157

4041116

Maintaining Your Appliance27

Yearly Maintenance
Make sure the appliance has fully cooled prior to conducting service.

Touch Up Paint
Included with the owner's pack of this appliance is a can of Stove-Brite®
paint. To touch up nicks or dulled paint, apply the paint while the appliance iscool. Sand rusted or damaged areas before preparation (use 120 grit
sandpaper). Clean and dry the area to prepare the surface. Wait at least one
hour before starting the appliance. The touched up area will appear darker
than the surrounding paint until it cures from heat. Curing will give off somefumes while curing – open windows to ventilate.

Touch-Up
Paint

Cleaning the Air Duct and Blower
Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.
The blower (including blades) should be vacuumed every year to remove any buildup of dust, lint, etc.

Remove the face. Use avacuum cleaner to remove any
debris or dust in the convection
chamber or near the blower(WARNING: do not touch theblower blades).

Firebrick and Baffle Inspection
Use the illustration on page 29 as a reference for checking the following items. Make sure the applianceis cool before proceeding.
Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact and haveno gaps between them. Slide the bricks to eliminate any gaps.
Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slightscaling or rusting of the metal is normal.
Secondary Air Tubes - Check the two air tubes and collars to make sure they are intact and not severely
deteriorated. Slight scaling or rusting of the metal is normal. Make sure the pins hold the air tubes inplace.
Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

© Travis Industries

100-01157

4041116

28

Maintaining Your Appliance

Door Parts

4

3

AAAA
AAA
AAAA
AAAAAAAAAA
AAAAA AAAAAA
AAAA
AAAAA
AAAAAA
AAAAA
AAAA
AA
AAAAA
AAAAAA
AAAAA
AAA
AAAA
AA
AAAAA
AAAAAAAAAAAAAA AAAAA
AAAAAA AAAAA
AAAAA
AAAAA
AAA
AAAAA
AAAAAA AAAAA
AAAAA AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAAAA
AAA
AAAAA AAAAA AAAAAAAAAAAAA AAAAA
AAAAA
AAAAA
2

1

6

7

5

9

12

10

8

11

13

ID #
1
3

5
7
9
11
13

Description
Door Gasket (3/8" Rope)
Door Hinge Asbly - Lower Left
Door Hinge Asbly - Lower Right
Door Hinge Asbly - Upper Left
Door Hinge Asbly - Upper Right
Right Side Door (w gasket)
Glass (either side)
Wood Door Handle
Right Door Handle Assembly
Door Shield (included with face)

Qty
1
1
1
1
1
2
2
1

Part #
99900429
224-11096
224-11097
224-11098
224-11099
224-11101
173-01042
224-14062
224-14057

ID #
2
4

6
8
10
12

Description
Door Gasket Cement
Upper Glass Clip
(with screws & gasket)
Lower Glass Clip
(with screws & gasket)
Left Side Door (w gasket)
Glass Gasket (1/4" Rope)
Left Door Handle Assembly
Door Cam

Qty
1
2

Part #
220-00147
224-230262

224-23025

1

224-11100
224-11086
224-14055
150-07108

1
1

Replacing the Glass
The glass must not contact the door or glass clips directly. The glass gasket and glass clip gaskets
isolate the glass to prevent contact with the metal components. Do not over-tighten the glass clips.
Lay the glass gasket in the door frame (cut off excess gasket). Place the glass on the gasket. Secure
the glass clips to hold the glass in place (make sure the glass clip gaskets are in place).

Replacing the Door Gasket
The door gasket is attached to the outer groove of the door using stove gasket cement. Before installing,
remove any residual cement. Lay the gasket in place (start at the lower outside corner) and cut off any
excess gasket (do not stretch the gasket). The cement fully cures with heat from the stove. You may
need to open and close the door repeatedly to get the gasket to seat fully.

Replacing the Door Handle
See the illustration above for a component list (see pg. 26 for details on adjusting the door).

© Travis Industries

100-01157

4041116

Maintaining Your Appliance29

Blower and Electrical Parts
Description
Left Blower
Blower Grommet and Spacer (4)Rheostat Knob

Qty
1
2
1

Part #
228-10069
93005017
100-04111

Description
Right Blower
Rheostat
Power Cord

Qty
1
1
1

Part #
228-10070
100-00122
100-00260

Firebox Parts
Baffle Parts

ID #
1
3
5
7
9

Description
Sec. Air Tubes w Pins (all 4)
Baffle Front
Baffle Brick (see page 31)
Damper Plate AssemblyDamper Rod Extension

Qty
1
1

Part #
98900742
210-05342

1
1

221-12122
100-11508

ID #
2
4
6
8

Description
Air Tube Pin (w Screw)
Baffle Rear
Bypass Plate
Damper Yoke

Qty
4
1
1
1

Part #
210-05343
221-12120
221-12123

Baffle Removal
1

Remove the face to prevent damage. Open the doors.

2

Remove the front two air tubes (see "Air Tube Removal & Replacement" on the following page).

3

Remove front baffle support (rotate it forward to disengage it from the rear baffle).

4

Remove front row of six bricks.

5

Unscrew the damper rod extension from damper yoke and slide it forward to remove (you may
need to use pliers to unscrew the rod).

6

Lift the damper yoke up to disengage it from the damper plate. Remove the yoke from the stove(this requires some angling and rotation to remove).

7

Remove the bypass plate and damper assembly by pulling forward and leaning the front edge
down.

8

Remove the four rear bricks.

9

Remove rear baffle by angling one side down and then removing at an angle through the firebox
opening.

© Travis Industries

100-01157

4041116

30

Maintaining Your Appliance

Air Tube Removal & Replacement
VIEW FROM THE FRONTVIEW FROM THE REAR
Air Tube

Air Channel
Air Tube Bolt
Air Channel

Air Tube Bolt

Air Tube Pin

AIR TUBE REMOVAL

3/8" Wrench
Loosen this bolt 2 or 3
Note how the center of the air tube pinturns (do not remove).

inserts into a hole on the air tube.

With the bolt loosened the air tube canbe slid out of the air channel.

The pin will then disengage from the air tube
(you may wish to rotate the tube slightly).

Pivot the air tube downwards and slide it out of
the air channel on the opposite side.

© Travis Industries

100-01157

4041116

Maintaining Your Appliance31

Brick Removal & Replacement
Floor and Side Brick

Baffle Brick

8
1
1

9

3

1

1

2

1

9

4

8

6

5

9

1

7
1

Do not pry the brick - they chip and crack easily.
Remove the floor bricks first. The side bricks are pinned in place by the floor firebrick. Clean the firebox
prior to replacing the brick.
Refer to the section "Baffle Removal" on page 29 for details on removing the baffle bricks.
ID #
1

3

Description
Brick - Uncut(4-1/2" x 9" x 1-1/4")
Brick - Box of 9Qty
10

3.625”

2

4

6.691”

251-00046

2.823”

3.125”

251-00051

2

251-00047

2251-00043

1-1/4" thick

8.882”

1

251-00048

0.65”

8

4-1/2”

1-1/4" thickSet of Three (3) Notched Bricks

1

2.75”

1.625”
9”9251-00050

1-1/4" thick

7.385”

1-1/4" thick

3.125”Part #

2
1-1/4" thick

9”

6

Qty
4.5”

9”

2

9”

1.688”

251-00049

Description

3”

0.826”

7

ID #2

1-1/4" thick9”
2.688”

5

Part #
175-00001(qty = 1)
99900102(box of 9)3

1-1/4" thick251-00044

8.486”
5.25”

4.25”
8.83”

2.5” Thick© Travis Industries

100-01157

4041116

32

Limited 7 Year Warranty

To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchasedate to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance isdefined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date ofpurchase as follows:
Check with your dealer in advance for any costs to you when arranging a warranty call.
Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Ceramic Glass
Glass (breakage from thermal shock)Firebrick
Breakage from thermal shock

Plated Finish
Plated Door, Legs, etc… See "Conditions & Exclusions" # 9 below.

Air Control Assembly

Accessories
Legs, Pedestal, Panels, Blower

Re-Installation Allowance
In cases where heater must be removed from home
for repairs, a partial cost of re-installation is covered(pre-authorization required)

One-Way Freight Allowance
One-way freight allowance on pre-authorized repair
done at factory is covered.

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing

Years 3 Through 5 - COVERAGE: PARTS & LABOR
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Air Control Assembly

Door Assembly:
Solid Brass or Cast Door, Latch
Assembly, Glass Retainers

One-Way Freight Allowance
One-way freight allowance on pre-authorized
repair done at factory is covered.

Slider Plate, Pressure Plate

Exclusions:

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance

Years 6 & 7 - COVERAGE: PARTS ONLY
Firebox Assembly:
Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

Exclusions:

Door Assembly:
Solid Brass or Cast Door, Latch Assembly, Glass Retainers

Air Control Assembly
Slider Plate, Pressure Plate

Paint, Gasketing, Plated Finish, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-Installation Allowance, OneWay Freight Allowance, Labor

CONDITIONS & EXCLUSIONS
1.

This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the
Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered
under warranty. Over-firing (operation where the steel may glow red) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the
installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.
5. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or
mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if:
a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals.
b. The unit is subject to submersion in water or prolonged periods of dampness or condensation.
c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but notlimited to, improper chimney/venting installation.
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or
adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or
act of God.
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked
firebrick, etc. Also excluded is damage to the unit caused by abuse, improper installation, modification of the unit, or the use of fuel other than that for which theunit is configured (use cord wood only).
9. Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surfaces from the use of abrasive
cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.
10. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental orconsequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without theexpress written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval.
12. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part ofthis 7 year warranty.
13. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes,
it is excluded from this warranty.
14. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVISINDUSTRIES, INC. assumes no liability for such warranties or representations.
15. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. This 7 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied,are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:
1.
2.
3.

4.

If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof ofpurchase, the purchase date, and the model name and serial number.
Travis Industries has the option of either repairing or replacing the defective component.
If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name ofthe dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on yourappliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC.,
at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame statedwithin this 7 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 5) prepaid by TRAVIS INDUSTRIES,
INC., to your regional distributor, or dealership.
Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge
can vary from store to store.

© Travis Industries

100-01157

4041116

Listing Information

33

Listing Label

INSERT CLEARANCE DIAGRAM

D
C

A
B

INSERT

8

16

HEARTH© Travis Industries

FACIA OR TRIM

SIDEWALL

MANTELEXTENSION

100-01157

4041116

34
Air Control (Burn Rate) ...................................21

Operation ....................................................17

Air Tube Part Number ....................................29

Over-Firing the Stove .....................................17

Air Tube Removal & Replacement ....................30

Overnight Burn .............................................22

Ash Disposal ................................................25

Paint (Touch-Up Paint) ...................................27

Baffle Parts ..................................................29

Paint Curing .................................................17

Baffle Removal and Replacement .....................29

Re-Loading the Stove.....................................22

Blower Cleaning............................................27

Safety Label .................................................33

Blower Does Not Run (Troubleshooting) ............24

Safety Precautions ........................................4

Blower Operation ..........................................22

Smell ..........................................................17

Burn Rate ....................................................21

Smoke Enters Room (Troubleshooting)..............24

Chimney Cleaning .........................................26

Sounds (Normal Operating Sounds) ..................22

Chimney Inspection (Creosote) ........................26

Starting a Fire...............................................20

Cleaning the Ash...........................................25

Stove Does Not Burn Long Enough...................24

Cleaning the Glass ........................................25

Stove is Not Hot Enough (Troubleshooting) ........24

Clearances ..................................................9

Table of Contents ..........................................3

Creosote Check ............................................26

Touch-Up Paint.............................................27

Daily Maintenance .........................................25

Troubleshooting (Operation) ............................24

Dimensions ..................................................6

Warranty Card ..............................................2

Door and Glass Inspection ..............................26

Warranty .....................................................32

Door Assembly .............................................28

Wood..........................................................23

Door Gasket Replacement ..............................28

Yearly Maintenance .......................................27

Door Handle Replacement ..............................28
Door Opening ...............................................18
Door Parts ...................................................28
Draft Performance .........................................10
Emissions ....................................................6
EPA Approval ...............................................6
Face Dimensions ..........................................9
Features......................................................6
Fire Starting .................................................20
Firebox Assembly..........................................29
Firebox Parts................................................29
Firebrick and Baffle Inspection .........................27
Firebrick Removal & Replacement ....................29
Floor Protection Requirements (Hearth) .............9
Glass Cleaning .............................................25
Glass Replacement .......................................28
Hearth (Floor Protection).................................9
Heating Specifications ....................................6
Hints for Burning ...........................................23
Installation (planning) .....................................7
Installation Options ........................................6
Installation ...................................................7
Listing Label.................................................33
Maintenance ................................................25
Monthly Maintenance .....................................26
Noise (Normal Operating Sounds) ....................22
Opening the Door ..........................................18© Travis Industries

100-01157

4041116