Toward Human-centric Industries

The 3rd RRI Industrial IoT International Symposium for Connected Industries (part II)

Clarifying and Assisting Smart Manufacturing
Standardization with URM-MMThursday, November 30, 2017

Youichi Nonaka
Senior Chief Researcher,
Research & Development Group, Hitachi, Ltd.
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IEC Market Strategy Board
2.
“Factory of the future” Project

Toward Human-centric Industries

By the way,
How to make Smart Manufacturing ?

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© Hitachi, Ltd. 2017. All rights reserved.

Toward Human-centric Industries

So many methods, Initiatives….
We’re CONFUSING !

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Toward Human-centric Industries

We need GUIDEfor Smart Manufacturingsystem construction with standards
as open eco-system !
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What is URM-MM ?

Toward Human-centric Industries

Unified Reference Model – Map and Methodology•URM-MM illustrate a procedural guide that enables users to identify specificuse cases that then link the relevant international standards to existing models.
The process appears to be the basis of a required navigation tool for the smart
manufacturing system.
•URM-MM contains properties such as: the development process defined for each use-case at appropriate scales
and granularity, user assistance for selection of an appropriate model from precategorized models for each development process to fulfill their aim,
 list of relevant international standards for the selected model which comefrom existing reference models/architectures such as RAMI4.0.
SDO: Standards Development Organization2017 Copyright Robot Revolution Initiative, All Rights Reserved.

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URM-MM: Scheme

Toward Human-centric Industries

Unified Reference Model – Map and Methodology

Canvas

Unified Reference Model- Map and Methodology

Use-case

Function

Data

Aspect Y

Focus Area

Model/Organization
RAMI4.0 / Platform Industrie 4.0
IIRA / Industrial Internet Consortium
IMSA / Made in China2025
Smart Manufacturing Ecosystem / NISTIoT Reference Architecture / JTC1/WG10
Architectural Framework for IoT/IEEE P2413
Architecture Reference Model / oneM2M
IoT Reference Model / ITU-T SG20
Big Picture 3D Diagram / ISO TC184
Framework for the smart manufacturing
standards landscape / AIF
IVRA / IVIDemachi Proposal/ TC65 ahG3UML / OMG

Aspect X

Clarification & Mapping Method
Clarification & Mapping Method

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IEC Market Strategy Board
7.
“Factory of the future” Project

Toward Human-centric Industries

BUT,
our factory is still in Industrie3.0 !

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© Hitachi, Ltd. 2017. All rights reserved.

Toward Human-centric Industries

Maturity Level of Smart Mfg System
Level 6
Sharing- Symbiotic Optimization among Stakeholders

Maturity Level

Level 5 Optimizing
Prediction- Mfg Condition Prediction & Proactive Measure- Eng Condition Prediction & Proactive Measure

Level 4 Managed
Measure- Mfg Planning, Mfg Problem-solving- Eng Planning, Eng Problem-solving

Level 3 DefinedAnalysis
Level 2 RepeatableConnection

Level １ InitialVisualization- Mfg Bottleneck Analysis- Eng Bottleneck Analysis- 4M Resource Track & Trace- Eng Info Track & Trace (Dwg No, ID, …)- 4M Resource Visualization- Mfg Result Visualization- Eng Result Visualization• Communication Infrastructure• Unified Data Format• Encapsulation of Knowledge• Edge Computing• AI Technology• Total Optimization

Key Functionalities
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Toward Human-centric Industries

END
URM-MM: a method from Japanthat arranges international standards mappingand smart manufacturing system development
methodology
Thursday, November 30, 2017

Youichi Nonaka
Senior Chief Researcher,
Research & Development Group, Hitachi, Ltd.
2017 Copyright Robot Revolution Initiative, All Rights Reserved.

9

Publication of the collaboration

Toward Human-centric Industries

https://www.plattform-i40.de/I40/Redaktion/EN/Downloads/Publikation/common-strategy-international-standardization.html
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URM-MM: Description in Canvas phaseToward Human-centric Industries

Unified Reference Model – Map and Methodology

Level 4

ERP
Rest/SOAP

Maintenance
Scheduler

Production
Scheduler

Rest/SOAP

Level 3MES

Rest/SOAP/FTP
Data Collector

Rest/SOAP/FTP

FTP/CoAP/MQTT/TCP/OPC-x/MT-Connect
Rest/SOAP/CoAP
TCP/OPC-x/MT-Connect
RFID
Barcode(ISO/IEC TR 29158)

Level 2

PLC
EtherNet/IP, Profinet, EtherCAT, Modbus-TCPPOP

Starting
work units

Controller
Controllerfor Condition Monitoring
Controller
VDMA24582 - Fieldbus
Neutral Reference Architecture
in Factory Automation
ManualManualHandlingHandling
Profibus, Modbus, CC-Link, Devicenet

POP

WorkerWork-in-process
ManualStation

Work-in-process

Work-in-process

Level 1

Completedwork units

Automated
Station(e.g. Robot, NC machine)

Level 0

ERP: Enterprise Resource Planning, MES: Manufacturing Execution System, PLC: Programmable Logic Controller, POP: Point Of Production2017 Copyright Robot Revolution Initiative, All Rights Reserved.

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URM-MM: Description in Use-case phaseToward Human-centric Industries

Unified Reference Model – Map and Methodology

Production SystemProduction
Manager

Facility
Manager

Production Management

Simulation based
Production Scheduling

Maintenance Management

Prediction basedMaintenance Scheduling

Asset Management

Fine-grained
Performance Analysis

Scheduler

ISO 20140-1:2013-- Evaluating energy efficiency and other factors
ISO 22400
ISO10218
ISO/IEC18044 Security incident management
ISO/IEC 20000
ISO/IEC 38500:2016 (Governance of IT for the organization)
IEC62264/ISA-95
IEC62443(ISA-99)
IEC61508
IEC61511
VDI/CDE 2182

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URM-MM: Description in Function phaseToward Human-centric Industries

Unified Reference Model – Map and Methodology[Cloud Management] OpenStack, CloudStack[Virtualization] KVM, docker[ETL(Extraction/Transformation/Loading)] Sqoop, Talend, Informatica, Pentaho DI[Data Collection] Fluentd, Flume-NG[Message Queue] Kafka, ActiveMQ, RabbitMQ[Distributed Framework] Spark(In-memory batch processing), MapReduce, Tez(Batch processing), Spark Streaming, Storm(Stream data Processing)[Scientific Computation] MPICH, OpenMP, OpenCL, OpenACC[Data Storage] HDFS(File system)
HBase, Cassandra, MongoDB(NoSQL)
PostgreSQL, MySQL(DB)Elasticsearch, Solr(Search Eng)
memcached, Redis(Cache)[Data Analysis] R, Python, Octive[Visualization] Kibana, Tableau
Pentaho BA[Data Search] Hive, Pig, Drill
Spark SQL, Impala[Machine Learning] Mahout
Spark/MLlib[Monitoring] ZABBIXNagios[Cluster Resource management]
Hadoop YARN, Apache Mesos

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14URM-MM: Description in Data phaseToward Human-centric Industries

Unified Reference Model – Map and Methodology

IEC 62264.03 (ISA-95)
Detailed production activity
Detailed maintenance activity
KPI:
ISO 20140
ISO 22400 Part 2
ISO 10303-59
ISO 8000-100
IEC62264 (ISA-95)
OASIS PPS

IEC62264.03(ISA-95)

Engineering:
ISO 3592/ISO 4342
ISO 4343/ISO 6983
ISO 14649/IEC 62714
IEC 62424/IEC 61131
PLCopen XML 2.0
Production:
ISO 10303/ISO 13584-32
ISO 14306/ISO 17506
ISO 18876/ISO 22745
ISO 29002/ISO 6523
IEC 61360/IEC 62683
ISO/IEC 9834-8

ISO 18435
VDMA24582

B2MML

Asset:IEC 62794
IEC 62832
VDI/VDE 2651

IEC62264.03(ISA-95)

Maintenance:
DIN 13306
DIN 31051
VDI 2885

IEC 62264.03 (ISA-95)
Production dispatching activity
APICS
B2MML
OASIS PPSIEC 62264.03 (ISA-95)
Production Execution Activity

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15URM-MM: Benefit, Future PlanToward Human-centric Industries

Unified Reference Model – Map and Methodology

Benefit• URM-MM illustrate a procedural guide that enables users to identify specific use cases thatthen link the relevant international standards to existing models. The process appears to be
the basis of a required navigation tool for the smart manufacturing system
Current Status and Next Action• URM-MM are going to be promoted to many organizations such as IEC-SEG7, IEC-TC65,
ISO/IEC-JWG21, ISO-TC184 and so on.
• Japan members have been describing some use-cases by URM-MM for the verification ofURM-MM’s usefulness as a RRI initiative.
• Also, IEC-SEG7 conveners requested that URM-MM should be systemized in IEC-SRG, so
Japan members are discussing with related international experts how to communicate with
IEC-SRG for the realization.
SRG: System Resource Group2017 Copyright Robot Revolution Initiative, All Rights Reserved.

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