Magic Systems are easy to customize in booth dimensions, air volume,
number and position of guns and touch-up stations.

Efficient powder
application

Quickcolor change

Robust and reliable
for every need© GemaSwitzerland
GmbH- All
rightsreserved.
© GemaSwitzerland
GmbH- All
rightsreserved.

A complete range of solutions for quick color change●From the feed station OptiCenter (1) the powder is transported to the electrostatic guns(2) that charge it and apply it on the pieces.

●The cyclone (3) separates the overspray powder from the extraction air.

●The pump (4) transports the powder back to the OptiCenter (1).

●A sieve integrated in the powder recovery circuit removes contaminants.

●The final filter (5) retains dust particles and clean air returns to the ambient.

© Gema Switzerland GmbH - All rights reserved.

Magic Systems powder circuit2

•

EquiFlow technology can be used in different
layouts to accommodate every customer’s needs•

MagicCylinder EquiFlow, the unique round-boothsolution•

MagicCompact EquiFlow, the compact color
change solution•

MagicCompact XXL forextra-large parts coating•

Optional pre/post manual coating in every solution•Great performance, robustness and easy
maintenance in every solution© Gema Switzerland GmbH - All rights reserved.

Ideal solution for every customer’s needs

3

●The OptiCenter is a key element of the system andoffers significant advantages.

●

Clean working environment●

Ideal powder preparation for Venturi injectors
and AP02 pumps●

Integrated ultrasonic sieve to remove
contaminates from fresh and/or recovered powder
and ensure superior coating quality●

Automated cleaning process© Gema Switzerland GmbH - All rights reserved.

Powder feed station OptiCenter4

●Advanced cyclone design ensures highest >95% separation
efficiency and guarantees minimal powder waste●Easy cleaning for faster color changes●A robust vibratory sieve integrated in the cyclone removes
contamination●An high-quality ultrasonic sieve in OptiCenter offers
additional benefits:oHigh quality sieving of fresh and/or recovery powderoDifferent mesh sizes for various powders and throughput needsoEasy cleaning© Gema Switzerland GmbH - All rights reserved.

Cyclone and Sieving solutions

5

● The OptiFeed pump ensures gentle andconstant transportation of large quantities ofpowder● High powder transport capacity● Stable powder transport with minimum
compressed air consumption● Automatic cleaning for a fast color change© Gema Switzerland GmbH - All rights reserved.

OptiFeed 4.0 Powder Pump

● Long lifetime of wear parts and service
interval monitoring functions ensure low
maintenance costs
6

●The final filter retains dust particles and returns
clean air to the ambient.

●Rotating nozzle technology ensures very efficientcleaning while causing minimal stress to the filter
material, resulting in long cartridge live time●Self cleaning cartridges and air pressure monitoring
reduce filter maintenance●

Designed for minimal compressed airconsumption●Frequency converter technology available to reduce
power consumption© Gema Switzerland GmbH - All rights reserved.

Final Filter7

●A switching device is an attractive solution to combine the quick color change
capabilities of a multi color recovery with the high recovery efficiency of a single color
recovery.
oEasy and fast switching between single and multicolor operation

oContamination-free operation

oShort ROI and space-saving layout(compared to two dedicated systems)© Gema Switzerland GmbH - All rights reserved.

Multi color / single color combination

8