POWERTAP INFINITY INSTALLATION GUIDE
514-300-184_r1

Read Me First!
*We recommend having this PowerTap system installedby an experienced repair technician.
**Dry fit all internal components (Volume & Tone
Module, Blend Module and Tap Body Sensor to ensure
proper fit before installation.

(with pickup installed) measures 50% of the total height ofthe saddle. If the slot measures greater than 50% the totalheight of the saddle, balance and/or output level of thepickup may suffer**Minimum 20⁰ string break angle

PICKUP INSTALLATION
Saddle Slot Requirements:
Minimum saddle slot length: 2.775” (70.4mm)
Maximum E to E spacing at saddle: 2.5” (63.5mm)
Observe the following precautions!
•Handle the pickup carefully. Do not trim thepickup to make it fit. Mishandling may tear the delicate
foil shield, producing ground hum or intermittent signal.
Locate the wire hole•
Do not shorten the pickup wire. This will resultin poor pickup performance and loss of bass response.
•Both the saddle and saddle slot must be flat andsquare for proper pickup performance and balance.

1.

Locate the center of the wire hole a minimum of .100”(2.5mm) from the closest string.

2.

Mark the location where the wire will enter the saddle
slot. Center the mark between the walls (width) of theslot and drill a .094” hole.

3.

Clear wood chips and foreign materials from the saddle
slot.

4.

Carefully insert (do not bend) the pickup. The pickup
must fit loosely in the slot, without binding. If the cornersof the pickup touch the radiused ends of the saddle slot,
pickup failure could result.

Mechanical factors affecting pickup performance•Break Angle: To assure optimum pickup
performance, there should be a 20° (minimum) string
break angle across the back of the saddle. *•The 50/50 Rule: There is an important
relationship between the overall saddle height and thebridge slot depth. We suggest that the saddle slot depth

1

Pickup Installation continued…

Prepare the saddle
You may re-use your original saddle after the pickup isinstalled. To maintain your current action, you must
remove material from the bottom of the saddle tocompensate for the added height of the pickup. For
Wide format pickups, remove .053” of material. For
Narrow format pickups, remove .043” of material.
New Saddle requirements
Organic saddles (Bone or Ivory) are not structurally as
consistent as synthetic materials and may not produce
optimal string balance through the pickup. Synthetic
materials such as Micarta™ or Corian™ are suggested.
Prepare a new saddle that fits properly in the saddle
slot. The bottom of the saddle must be flat.

PREAMP INSTALLATION
Note: For nylon string instruments refer to theInstallation Options later in this install guide
After the pickup is installed in the guitar, it’s time toattach it to the preamp.
Prepare the endpin jack hole by drilling a 15/32” hole in
the intended location of the jack. (If the guitar has anexisting strap button, you will enlarge that hole to15/32”)
Open the preamp housing to expose the pickup input
terminal block

Remove only enough material from the width of thesaddle to provide a sliding fit in the slot. To test for
proper fit before stringing the instrument, turn theinstrument upside down. The saddle should remain inthe slot. You should be able to remove it easily with yourfingers. If you need tools to remove it, it’s too tight!

Bring the pickup wire out through the soundhole andfasten it to the terminal block on the preamp module.

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Preamp Installation continued…
The signal wire goes to the terminal marked “IN”
and the shield goes to the “GND” terminal.
Reminder: Do not shorten the pickup wire. Tighten
the screws on the terminal block to secure the wire.

Follow this sequence when installing the endpin jack:

1 - Large Hex nut
2 - Large Dress Washer
3 - Star Washer
Guitar End Block
4 - Small Dress Washer
5 - Small Dress Nut
6 - Strap Button

Replace the preamp’s cover being sure the wires do
not get pinched by any plastic parts. The housing
should easily fasten tightly when the screw isreplaced.

Thread the large nut, dress washer and star washer down thejack towards the preamp body to allow the proper amount of
the jack to go through the end block.

Fasten the Preamp/Jack in the Endpin HoleFor proper fit, the Endpin Jack should protrude at least 5/16"(7.9 mm) and no more than 11/32" (8.7mm) outside theguitar's body.
Fit the small dress washer and nut over the end of the jackand tighten the nut with a 1/2" open-end wrench while
counter-holding the jack in place with an Allen wrench or
small screwdriver.

-3-Preamp Installation continued…

Thread and gently tighten the strap button using rubber
tipped pliers.

Note: With the strap button in place, the end of the jackshould protrude slightly, so that when a plug is inserted,
it will snap securely in place.
Use the included mounting tool and two golf tee locaters toensure proper placement of the Tap Body Sensor.

Tap Body Sensor Installation
Next, install the Tap Body Sensor. The Body Sensor
installs onto the bridge plate of the instrument directly
under the saddle. Make sure the area where the bodysensor will mount is smooth. Clean this surface with an
alcohol wipe or a cotton swab moistened with rubbing
alcohol. Let dry.

-4-Tap Body Sensor Installation continued…
2.
To properly mount the Tap Body Sensor, insert it asshown into the mounting tool.

Using one of the golf tee locator pins, insert it
through the “A” string bridge pin hole and into theround hole in the corner of the mounting tool. Using
the second golf tee, insert it through the “B” string
bridge pin hole and into the slotted hole in theopposite corner of the mounting tool.

Inside view:

Note: Before proceeding with the next 5 steps, practiceinstalling the Tap Body Sensor a few times with the backing
paper still attached to the pickup.

1.

Peel off backing paper and add 3 small drops ofGel Type Cyanoacrylate (Super Glue) One in thecenter and ½” in from each end of the sensor.

Top View:

1.

Hold the sensor in the mounting tool inside theguitar in the area of the bridge plate under thebridge. (Do not press the pickup against thebridge plate at this time)-5-Tap Body Sensor Installation continued…

3.

With both locator pins inserted, gently push thesensor into place on the bridge plate. Holdagainst the bridge plate with firm pressure for
30 seconds.
Once the sensor is attached to the bridge plate
remove the mounting tool and golf tees.

Volume & Tone module Installation
Control Module locations:

Test the area where you will mount the Volume & Tone
control module. Remove any lacquer and/or buffing
compound from this area using fine grit sandpaper. Clean thissurface with an alcohol wipe or a cotton swab moistened withrubbing alcohol. Let dry.
Note: For the strongest bond we recommend a water-based
primer/sealer be applied to the bare wood inside thesoundhole. A light film of yellow wood glue spread by
fingertip works well for this application. Let the primer/ sealer
dry before continuing.

VOLUME & TONE MODULE and BLEND
MODULEThe PowerTap Infinity comes ready to install into a steelstring instrument. For steel string instruments, move tothe next step: Volume & Tone Module Installation
For Control Module Installation in a Nylon String Guitar
see: Classical Style Control Modules on page 8Peel back the release film on the bottom of the control
module, add a small dot of gel type cyanoacrylate to thecenter of the adhesive and fasten the preamp to theunderside of the soundhole. Locate the module flush with theedge of the soundhole, on the bass side, between thetransverse brace and the bass-side x-brace (see illustration).
Apply even, steady pressure to the module for 30-45 seconds
to set the adhesive. The adhesive achieves maximum holdafter 24 hours.

-6-Blend Module Installation
Note: Repeat the Control Module Installation steps toinstall the Blend module on the opposite (pickguard) sideof the soundhole.

Secure the wires inside the instrument with the suppliedadhesive-backed clips. Clean the bare wood surface where
you will fasten the clips. Use an alcohol wipe or a cotton swab
moistened with rubbing alcohol.

Battery Bag Installation
Install the battery bag in your desired location inside theguitar. The two most prominent locations for this are theneck block or on the back of the guitar in the shoulder
area.

Clean the area where you will mount the bag with an
alcohol wipe or cotton swab moistened with rubbing
alcohol. Let dry.
Note: It is important to make sure the area is clean andfree of dust or any foreign matter that will compromise
the adhesive.
Separate the battery bag and Hook and Loop patch. Peel
off the plastic film from the hook and loop patch andplace it in the chosen location. To set the adhesive,burnish the entire area of the patch, especially theedges.
Connect a 9V battery to the battery cable and tuck it intothe bag. Press the bag firmly onto the hook and loop
patch inside the instrument. The adhesive under thepatch requires 24 hours to achieve a full bond.

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Classical Style Control Modules
For nylon string guitars, or steel string guitars withunique bracing patterns, remove the top cover of theVolume & Tone module and the Blend module andreplace them with the alternate supplied classicalcovers.

To convert the steel string mounts to classical mounts,
remove the adhesive on the cover to expose the smallPhilips head screw. Remove and place the screw aside as
you will need it to attach the classical cover.

On the back end of the module, remove the 1.5mm hex
screw and place it aside as you will need this screw toattach the classical cover.

Remove the steel string cover(s) and replace it with theclassical cover(s) using the original Philips and 1.5mm
screws. After both screws are in place, the control
module(s) are ready to install into the guitar. Return toVolume & Tone Module Installation on page 6-8-