We have unparalleled experience inproducing and supplying steel belt coolingsystems, meeting the production, quality
and environmental needs of customers fromacross the chemical and food industries.
ipco.com---extrusion----andcooling---systems-----powder------paint---------production-----

--------Flexible
production systems
based on marketleading technologies
As a major supplier of steel belt cooling systems since the earlypart of the 20th century, we have unparalleled experience inmeeting the production, quality and environmental needs ofcustomers from across the chemical and food industries.

Twin screw extrusion machine.

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The inherent reliability and productivity of ourcooling and processing systems has also seen
them used in powder coating production formany years, and we have developed closeworking relationships with many of the world’s
leading producers.

Easy cleaning and rapid
switchover between
products with minimal lossof production.
Complementing this, we are also able tooffer a range of advanced twin screw
extrusion systems, enabling us to designand deliver integrated powder paintproduction lines, covering everything fromfeeding and extrusion to cooling anddownstream handling:• High productivity systems with market-provenreliability.
• Innovative, flexible design.
• Efficient, environmentally friendly operation– low energy consumption.
• Easy cleaning and rapid switchover between
products with minimal loss of production(change from one color to another in 12minutes).
• High quality, long-lasting components.
• Worldwide sales / after-sales support
including spare parts.
• In-house test laboratory and pilot line fortrial purpose.
• Technical support for resolution of quality
issues.
• Excellent price/quality ratio for attractive ROI.
Meeting increasing global demand forenvironmentally friendly powder paintThe market for powder coatings is rapidly
expanding as environmental concerns drive a
reduction in the use of the volatile organic
compounds (VOCs) commonly used in liquid
paints. With no VOCs, virtually no atmosphericpollution, safe storage and handling, and low
fire hazard, powder paints provide a clean andattractive alternative.

Innovative, reliable and high-performance
production systems focused on flexibility andlow energy consumption.

3High performance extrusion, cooling andflaking systems
Volumetric feeder
This versatile unit can be adjusted to meet
precise production needs. It can be set to a fixed
position or attached to a sliding guide fixed tothe extruder’s frame, allow it to be moved foreasy cleaning. The screw profile will be definedaccording to humidity and bulk density ofpowder.
Twin screw extruders
The extruder is key to the quality of end
product and our units offer a number of majoradvantages, the most important of which being
its split design, allowing fast and easy access forcolor changes and cleaning operations:• Screw diameter 22–65 mm.
• Barrel length up to 48/1 = L/D.
• Throughput 60–2 000 kg/h.
• Maximum screws speed 1 200 rpm.
• AC main motor cooled by water.
• Gear / splitter device P.I.V. or Flender.
• Torque limiter (British Autogard or Mayr).
• Clam shell or book-type barrel,
EN 574 compliant.
• Independent temperature control (4 L/D)
– heating cartridges and water cooling.
• Accurate control of melt temperature.
• Replaceable liners 4 L/D.
• Sectional screw with variable profile.
• Modular screw ‘Mega Volume’ or ‘Standard’– wear-resistant steel.
• High torque splined screw shafts.
• Internal shaft cooling (large models only).
• Axial or vertical discharge.
• Electrical control panel IP 54,
PLC S7-1200/1500, Profinet.
• Siemens TP 1200 IP 65 operating panel.
• Ability to recycle fine powder ≤ 12 μ.
• Fast and easy cleaning.

Cooling and flaking systems
We offer a choice of cooling/solidification
solutions based on steel belt or plastic belt
technology. The steel belt delivers significant
advantages in terms of durability and easeof cleaning, while the plastic belt enables thedesign of more compact systems for installations
where space is at a premium:• IPCO stainless steel belt grade for powder
coating production.
• Plastic belt type TPU + PET with two guiding
profiles.
• Frame options: stainless steel, hot dip
galvanized or painted carbon steel.
• High efficiency calendering: 2x pneumaticallycontrolled, chrome-plated squeezing rolls.
• Accurate control of product thickness from0 to 10 mm via handwheels on either sideof the system.
• Safety device by rolls back motion and fastpneumatic opening.
• 2 x pressure rolls, one watercooled.
• Stainless steel flaking system, easy access forfast cleaning.
• Flake size avoids problem in micronizingphases.
• Closed loop water recirculation, with heatexchanger and pump.
• Motorized for longitudinal or lateraltranslation.

Safety regulation
Designed and built in accordance with:• CE Rules Standard as a single machine(feeder + extruder + cooling conveyor).
• EC Machine Directive 2006/42.
• Safety Circuit Architecture EN ISO
13849-1 Performance Level D.
• Guarding EN ISO 13857, EN 347,EN ISO 1088, EN 953.
• Clamshell barrel hydraulic opening/closing operation system compliantwith EN 574.
• EC Low Voltage 2006/95.
• EC Electromagnetic Compatibility
2004/108.
Quality standard• In accordance with UNI EN ISO 9001/
2008 procedures.

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Product range: powder coating extruders
Model
Mega
VolumeMax. speed
Driving[rpm]
power [kW]Max. through­put [kg/h]
at 1 200 rpm

Barrellength L/DWhite
Epoxy
Polyester

PolyesterPrimid

PCX-22

900–1 200

Transparent

Functionals

Acrylic*Fines  8–10.5

up to 60

25–29

  60

  45

20

  40”

20–30

PCX-33
PCX-45900–1 200

28–38

250–300

25–29300

230

100180”

100–150

900–1 200

77–102

800–900

25–29

900

600

280500”400–500

PCX-55900–1 200

137–182

1 300–1 500

25–29

1 500

1 200520

800”

600–700

PCX-65900–1 200

223–297

1 800–2 000

25–29

2 000

1 500

830

1 200”

750–950*Acrylics – very low viscosity and critical requirements in terms of residence time and product temperature control.

Product range: cooling conveyors
Model
Cooling band

Belt width(mm)Belt thickness(mm)Belt type

Calender rollsØ × length (mm)Pulley distance (mm)Max. through­putkg/h

PCCB 400 × 40004000.8

Stainless steel

240 × 450

4 000

300

PCCB 600 × 5000

600

0.8

Stainless steel

240 × 650

5 000

450

PCCB 800 × 7000

8000.8Stainless steel

240 × 850

7 000

900

PCCB 1200 × 7000

1 200

1.0

Stainless steel

400 × 1 250

7 000

1 500

PCCB 1500 × 7000

1 500

1.0

Stainless steel

400 × 1 550

7 000

2 000

Drum
Ø (mm)

Belt width(mm)Belt thickness(mm)Belt type

Calender rollsØ × length (mm)Max. throughput
kg/h350

300

1.3

Plastic

80 × 300  60150

Product range: chill rolls
ModelChill roll
PCCR 350 × 300
PCCR 600 × 600

6006001.3Plastic

120 × 600

PCCR 600 × 900

600

900

1.3

Plastic

120 × 900300

PCCR 1200 × 900

1 200

900

1.3

Plastic

240 × 900

900

PCCR 1200 × 1100

1 200

1 100

1.3

Plastic

240 × 1 100

1 500

PCCR 1200 × 1300

1 200

1 300

1.3

Plastic

240 × 1 300

2 000

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Global support ensures maximum
productivity
Choose a powder paint production line from
IPCO and you can be confident of receiving all
the support and advice you need.
Operating worldwide, we have invested in theinfrastructure necessary to deliver a genuinely
global service covering everything frominstallation and commissioning to in-housetraining, repairs and spare parts.
As part of our overall service, we support oursystems thorough the provision of ‘best practice’maintenance training, passing on the advanced
technical skills necessary for your in-house teamto undertake planned maintenance and keep
unexpected downtime to a minimum.

We also offer a choice of tailored support
packages designed to identify and resolve
potential issues before they impact on
production. These services range fromdetailed inspections and reports, highlighting
recommended maintenance/remedial action,
through to performance optimisation basedaround a programme of scheduled
maintenance visits, with spare parts heldon site to ensure maximum uptime.
While these services have been designed tosimplify and reduce maintenance requirements,
the need for specialist service support will
never disappear completely and we have a
network of trained and qualified engineers
who can respond to maintenance – and moreurgent – requirements anywhere in the world.

Choose a powder paint production line from
IPCO and you can be confident of receiving all
the support and advice you need.

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