Issue 2023.04.24
Ｎｏ． T318C05Oe

Wireless charging system

O

600W type
RCS600Manualfor 12V・24V・48V battery

Standard headLong distance headThank you very much for purchasing the Wireless charging system RCS600 of B&PLUS.
Please read the instruction manual before use and please use the products correctly.

Request for use● This product, which is one of those high frequency utilization equipment of Radio Law.
In the case of using in Japan, please apply for a permission application for high frequency utilizationequipment permission to Ministry of Internal Affairs and Communications.
In the case of using the product out side Japan, please take appropriate action after confirming by
yourself the standards and regulations to which the customer's system should conform. If you have any
questions about the application, please contact our sales department.
● For the control communication device that is installed in the product, there is no need for (diploma)
radio station authorization of the Minister as it corresponds to“ a weak radio station (weak radio
equipment)”to. However, please be careful when operating it as it may affect electronic devices (sensor
devices) and medical devices (pacemakers, etc.).

Disclaimer● In principle, repairs will be charged in the event of failure or damage caused by fire, earthquake, acts by a third
party, other accidents, intentional or negligent use by the customer, misuse, or use under abnormal conditions.
● The Company is not liable for any incidental damages (loss of business profit, etc.) resulting from the use or
inability to use this machine.
● If this unit is used for purposes other than battery charging, we cannot guarantee it.
※ Specifications subject to change without notice.
If there is a point of notice about the contents of this document, hope you'll give me your contact us, thank you.

For safety precautions
Please read, please use it correctly and full attention to safety this "Safety Precautions" before use.
Incorrect handling may cause not only malfunction or failure, leading to an accident or injury.
Also in order to prevent damage or injury, please look after.

■ About Warnings
You are viewing mark with the following notes on safety in this manual.

Caution

It indicates that if ignoring this display, and operate the product in an
improper manner, serious injury or possible death can occur.
If you ignore the display, and operate the product in an improper manner, itAttention indicates that there is a possibility that people bear the damage, the potential andproperty damage may occur.

■ About designation
The symbol shown in the instruction manual and product, have the following meanings.
Shows the attention "Please be careful".
I shows that please without doing the "forbidden".
I indicates mandatory "Please always run".

Caution
Do not do the resolution and remodeling
Failure to do so may result in fire, electric shock or malfunction. In addition, there is a risk that canlead to serious injury. When I perform the resolution and remodeling, a guarantee may not be received.
Do not use it as trouble and an abnormal state
Smoke, or in the case of such an abnormal state when abnormal noise or offensive smell is,please stop using it immediately. The Malfunction or electric shock , the cause of the fire.
The equipment inside, do not insert foreign objects and water
It may cause fire, smoke, electric shock, or malfunction due to malfunction or short circuit.
This product is compatible with 12 VDC or 24 VDC or 48 VDC lead battery and lithium ion battery. Because voltage current setting may be required depending on the type of battery
and conditions of use, be sure to contact our sales representative when purchasing.
In accordance with the instructions, please do the wiring and mounting
Please ensure proper procedure to street work. The malfunction or cause of the fire.

Attention
Please do not take any action in the hot-line state
If you want to support the installation, maintenance, and failure, after confirming that the main circuit breaker(power board) is always out, please work. When working with hot-state, there is a potential for electric shock.
Please use the power supply as set forth in the specification always
If it is used in power outside of the specifications such as a power in excess of the
rated voltage, there is a risk of overheating, fire or malfunction.
To contact a specialized dealer or installation of equipment (installation), the wiring
Improper by doing installation work on your own, you will malfunction or an electricalshock, the cause of the fire.
Keep the specified temperature range
Use the product so that its temperature does not exceed the specified temperature range.
Using outside the specification range may cause equipment failure due to heat generation.
If you want to dispose of this product, you will be disposed of as industrial waste
Please dispose of in accordance with waste disposal regulations specified.

Please be sure to use the specified parts and accessories
The malfunction or accident, the cause of the fire.

Do not put your hands or metal objects between the coils during operation
There and heat generated by induction heating, the potential to catch fire.

Do not install in a place that may be exposed to high temperature
When installed in a place such as hot air heater or direct sunlight directly, it could
cause a malfunction or fire.
Do not block the cooling fan
Heat build up inside and cause malfunction or fire.

Do not touch the high temperature part
Work for a while or immediately after operation, please do not touch the (power supply unit, charging unit, head part) hot spots. Doing so could result in burns.
Please be careful about the influence due to the installation environment
Please be careful about the influence on the material degradation due to the installation environment and the intrusion of foreign material.Especially when using it outdoors, please install it with less influence from ultraviolet rays.
Do not use a deteriorated battery
Charging a deteriorated battery may cause the battery to overheat, resulting in an accident or fire.
Replace the battery regularly according to the battery manufacturer’s recommended replacement time.
Do not use head cables other than those specified by us.
If you use a cable other than the specified one, the cable may generate heat, resulting in an
accident, malfunction, or fire. Be sure to use the specified cable.
Do not disconnect the battery while charging
If the battery is disconnected during charging, it may cause an accident, malfunction or fire.
Be sure to check that the battery is not charged before disconnecting the battery.

Attention
Do not use under conditions with excessive vibration or impact
Using it beyond the conditions may cause an accident, malfunction or fire. Be sure to use it within
the specifications.
Do not use in a state where it is filled with dust containing oil and moisture and accumulated.
Accumulation inside the device may cause a malfunction or fire. Clean it regularly or put it in acase to protect it.

About the description in the manual● The charging unit of this product have two specifications, normal open type and normal close type.
normal close
RCS600B-CA12
RCS600B-CA24
RCS600B-CA48

normal open

Pin1.charge startinternal circuit

normal open
12V type RCS600-CA12
24V type RCS600-CA24
48V type RCS600-CA48

Please see P.17 for details.

dry contact

Pin14.GND

normal open type: external connection pin (Pin) is arranged as shown on the right. Whenthe dry contact is ON, charging starts, and when it is OFF, charging stops. To start
charging, it is necessary to turn it on on the ON connector, separate wiring, or on thenormal close

normal close type: the external connection pin (Pin) is arranged as shown on the right.
When the dry contact is OFF, charging starts, and when it is ON, charging stops.

Pin1.charge stop

internal circuit

control side.

dry contact

Pin14.GND● This manual is for 600W wireless power supply system for 12V or 24V or 48V battery.
The following label is displayed in the explanation of the specific specifications.
Please do not confuse the description, and make sure to check the corresponding part.
normal open normal close

RCS600

RCS600B

RCS600

RCS600B

CA12

CA24
RCS600

CA48

CA12

CA24
RCS600B

CA48

Shown in the explanation for12V type

Shown in the explanation for 24V type

Shown in the explanation for 48V type

RCS600CA12mark is posted as a representative.

RCS600mark is posted as a representative.

CA24
RCS600CA48

mark is posted as a representative

■

Index

■

1. Product summary－ System configuration・ ・・・・・・・・・・・・・・・・・・・・・・・・・・

6－ Basic Product Configuration・・・・・・・・・・・・・・・・・・・・・・・・

6－ Product information・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・

6

2. Basic operation－ Various functions and protection・ ・・・・・・・・・・・・・・・・・・・・

7

3. The name and specification of each part－ Power Supply unit・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

8－ Active Head（Standard・Long Distance）・ ・・・・・・・・・・・・・・・・

9－ Charging unit・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

10－ Passive Head（Standard・Long Distance）・ ・・・・・・・・・・・・・・・

11

4. Notes at the time of installation (at the time of attachment)－ Power supply unit and Charging unit・・・・・・・・・・・・・・・・・・・・

12－ Heads・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

12

5. Maintainance・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

14

6. About each unit and LED output display－ Power supply unit display・ ・・・・・・・・・・・・・・・・・・・・・・・・

15－ Charging unit display・ ・・・・・・・・・・・・・・・・・・・・・・・・・・

16

7. Connection diagram－ Standard Specification Head・ ・・・・・・・・・・・・・・・・・・・・・・

18－ Long distance Specification Head・・・・・・・・・・・・・・・・・・・・・

19

8. Operation method－ How to switch on a power supply・ ・・・・・・・・・・・・・・・・・・・・

20－ How to turn off the power・ ・・・・・・・・・・・・・・・・・・・・・・・・

20－ About basic charging・ ・・・・・・・・・・・・・・・・・・・・・・・・・・

21－ About charge control・ ・・・・・・・・・・・・・・・・・・・・・・・・・・

22－ Other・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

24

9. About included product and optional products・・・・・・・・・・・・・・・・・

25－ Additional bundle purchase type・・・・・・・・・・・・・・・・・・・・・・

25－ Options・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

26

10. Identifying and troubleshooting abnormalities－ LED indications for power supply and charging unit in case of abnormality・ 28－ Troubleshooting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

29

11. Consultation on how to use and repair・ ・・・・・・・・・・・・・・・・・・・

30

Wireless charging system 600W specification
For 12V・24V・48V battery

1.Product summary
System configuration

This product is a revolutionary wireless charging system that generates highfrequency waves from an AC power source and transmits power to the charging
control circuit in a non-contact manner. It is a revolutionary wireless recharging
system that also has a signal communication function.

AGV side

Station side

AC90-220V

Various 12V or 24V
or 48V Battery① Power supply unit

④ Charging unit
③ Passive head
② Active head

Basic product configuration
Type code（12V）Type code（24V）Type code（48V）

Discription· Convert AC power to high frequency.
①
・Receives the input signal and supplies high
RCS600-AC（Common specification）
Power supply
frequency to the active head.
unit· Output various signals received by the active
head to the external control device.
・ By electromagnetic coupling method, power is
RCS600-AH（Standard type）②
transmitted to the passive head without contact.
Active・Receives various signals from the passive head,
RCS600-AH-L（Long distance type）
Headand transmitted to the power supply unit.
・The receiving power from the active head, and
RCS600-CH（Standard type）③
supplies power to the charging unit.
Passive
・Various signals output from the charging unit
RCS600-CH-L（Long distance type）
Head
are transmitted to the active head wirelessly.
RCS600-CA12 *1
RCS600-CA24*1
RCS600-CA48*1
・Charges the battery.
④
RCS600B-CA12*2
RCS600B-CA24*2
RCS600B-CA48*2
・Monitors the battery voltage and outputs theCharging
RCS600
RCS600
RCS600 results to the receiving head and external control
unit
CA12
CA24
CA48 equipment connected to the unit.
*1 normal open type
*2 normal close type
The type code ending in“-NOP”is a model that does not come with a thermistor. The type code of the charging unit (normal
open, normal close) is generally described after this in this manual.“RCS600 (B) -CA__”

Product informaiton
12V type

RCS600CA12CC・CV charge control
Charging
method(See page 22 for the Charge voltage：Max.15V
details))
Charge current：Max.34A

24V type

RCS600

CA24

48V type

RCS600CA48

CC・CV or CP・CV charge control

CC・CV or CP・CV charge control

Charge voltage：Max.35V
Charge current：Max.25A

Charge voltage：Max.60V
Charge current：Max.12A

Compatible
battery

12VDC lead battery,
12VDC lithium ion battery

24VDClead battery,
24VDC lithium ion battery

48VDClead battery,
48VDC lithium ion battery

Default setting(See page21)

Charge voltage：14.4V
Charge current：34A
Recharge voltage：12V

Charge voltage：28.8V
Charge current：20A
Recharge voltage：24V

Charge voltage：57.6V
Charge current：10A
Recharge voltage：48V-6-

Wireless charging system 600W specification
For 12V・24V・48V battery

2.Basic operation
Various functions and protection〇 Non-contact power transmission & signal transmission system
Since power transmission and signal transmission are done in a non-contact manner by electromagnetic
coupling method, there is no problem even if glass or plastic exists in the transmission space.
〇 Oscillation power control function
If you have a transmission area within the specified range within the active head / passive head, active head
will make the oscillation behavior by controlling so that the internal voltage is constant value.If not in thetransmission area is passive head, and it is the specifications that make the intermittent oscillation. If thepassive head is in the transmission area, the Ready LED of the power supply unit will light and the Readysignal will be output to the outside.
〇 Head overheat protection function
When the internal heat generation of the head exceeds a certain temperature during oscillation of the head,
the protection function is activated and the operation shifts to the intermittent oscillation operation.
〇 Charging function
The battery is charged by CC / CV charging or CP / CV charging, and it can be almost fully charged. When the
charging voltage exceeds a certain level, it is judged to be fully charged and charging is completed. (See page 22)〇 Battery voltage abnormality
Stops charging when battery voltage is detected outside a certain value. (See page 28)〇 Over current protection
When charging current reaches a certain level or more it stops. (See page 28)〇 Over voltage protection
When charging voltage reaches a certain level or more it stops. (See page 28)〇 Battery overheating protection
When the battery reaches a certain temperature or below, charging stops. (See page 28)〇 Recharge function
If the battery is discharged with the heads facing each other after reaching the set constant voltage and thecharge is complete, the battery will start charging again when the re-charge voltage falls below the set recharge voltage. (See page 21)〇 Other functions● Output frequency ・・・ The frequency to oscillate for non-contact power supply is 85kHz ± 1kHz.
● Power supply operation ・・・ When the main power is turned on, the device goes into a standby state, and when thepassive head is located within the rated gap in the active head, power supply starts automatically. In addition, during
power supply, the operation adapts to the constant current and constant voltage power supply control performed by the
charge control device on the power receiving side.
When the passive head goes out of the power transmission range, it automatically stops supplying power and goes intoa standby state.
● An abnormality is detected, charging is stopped, and an LED is displayed on the surface of the power supply unit.
The cause of the error display is shown in the power supply unit and charging unit error determination LED display.
● End of charging ・・・ Charging ends when the charging current is 1.0A ± 0.5A or less.

-7-

Wireless charging system 600W specification
For 12V・24V・48V battery

3.The name and specification of each part
100

Power Supply unit

120

11

①

100
8

⑧

⑥

210

190

170

④

③

⑩

②
⑦
80

（16.5）

⑤
1

350

⑨

（12.5）（6）

Type code
RCS600-AC
Applicable active head
RCS600-AH, RCS600-AH-L
Rated input voltage
AC100V / AC200V
Supply voltage
AC 90V ...AC 220V Single phase 50/60 Hz
Current consumption
9A (at 100V), 4.5A (at 200V)① LED display
Power, Ready, Charge, End, Error, E1 ～ E3（See page15）
External output
Power, Ready, Charge, End, Error, E1 ～ E3
Operating temperature
0...50℃
Storage temperature-10...50℃
Operating humidity
35 ... 90% RH or less However, no condensation
Isolation≧ 50M Ohm
Dielectric strength
AC1500V, 1 minuteShock rating
10 G, in the X, Y, and Z directions 11 ms
Vibration rating
19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directions
Protection classIP20（Indoor installation type）
Weight3.3kg
Connec- ② For power supply Round 3-pintion③ For communication Round 5-pin④ I/O connector( exter- D-sub25-pin（See page 15）
nal I/O signal)⑤ Power
3P inlet/ This path has an overcurrent protection circuit with a fuse. The ground resistance should be 100 Ω or less.
Cooling method
Forced air coolingProtection circuit
Overheat protection
Material
Case
SECC
7mm x 15mm (M6 bolt: 4 mounting locations, 4 auxiliary locations) for enclosure fixing⑥ Mounting part⑦ Power supply switch
Main power on/off⑧ Exhaust port
Since this product uses a forced air cooling system with a built-in fan, take care to ensure that the air
intake and exhaust ports are not blocked, and that the installation environment of the unit does not⑨ Inlethinder convection so that heat does not accumulate
SERIAL NO description⑩ Serial number label
Accessories
Power cable with ferrite clamp E04SR401938 (gray) 1PC.
Filters for air intake 8pcs., tapes 8pcs.
-8-Wireless charging system 600W specification
For 12V・24V・48V battery

4ｘ

210

4ｘ

7

ﾌｪﾗｲﾄｺｱ

7

210
254

ﾌｪﾗｲﾄｺｱ
RFC-H13Ferriteclamp
RFC-H1385

85

5P connector
for communication

ﾌｪﾗｲﾄｺｱ
E04SR401938

3P connector
for power supply

ﾌｪﾗｲﾄｺｱ46

Ferriteclamp
E04SR401938

Long Distance Specification
Active Head

46

Ferriteclamp
ﾌｪﾗｲﾄｺｱ

3000

RFC-H13150
135

Serial No. xxxxxxx
Made in japan

RCS600-AH-L

3000

5P connector
for communication

3P connector
for power supply

40

235
250

7

125 125

254
Standard Specificatoin
Active Head

(3000)

Standard Specification Active HeadLong Distance Specification Active HeadType code
RCS600-AH(3.0m),RCS600-AH-005(0.5m) RCS600-AH-L(3.0m), RCS600-AH-L-005(0.5m)
Applicable unit
RCS600-AC
20 ～ 40mm * Be sure to follow the
Rated gap
Distance
0 ～ 20mm
specified distance.Using outside thespecifications may damage the equipment.
Center offset ± 10 mm in the X axis direction and ± 15 mm ± 10mm in X axis direction. ± 20mm
in the Y axis direction (For details, see P. 13) in Y axis direction. However, the total
displacement of the XY axes can be
up to 20mm. (See page 13 for details)
Operating temperature
0...50℃
Storage temperature-10...50℃
Operating humidity
35 ... 90% RH or less However, no condensation
Isolation≧ 50M Ohm
Dielectric strength
2000 VAC / 1min
Shock rating
10 G, in the X, Y, and Z directions 11ms
Vibration rating
19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directions
Protection class
IP65 (Indoor installation type)
IP6X (Indoor installation type)
Weight(including cable connector part) 3.0kg(Cable length3.0m)/2.5kg(Cable length0.5m) 3.3kg(Cable length3m)/2.8kg(Cable length0.5m)
Connection
SupplyConnected to the Charging unit at the Connected to the Charging unit at the(male) 3-pin round(male) 3-pin round
Communication Connected to the Charging unit at the (male) 5-pin round Connected to the Charging unit at the (male) 5-pin round
Material
Case
PPS, aluminum
PPS, aluminum
Output cable φ 8.6 2.5mm2ｘ3 PUR
φ 8.6 2.5mm2ｘ3 PUR
Communication cable φ 5.6 0.3mm2ｘ4 PUR
φ 5.6 0.3mm2ｘ4 PUR
Mounting partFor enclosure fixing φ 7 × 4 places
positioning label,2 ferrite clamp RFC -H13(white)1PC., positioning label,ferrite clamp RFC-H13 (white) 1PC.,
Accessories
ferrite clamp E04SR401938 for power cable (gray)1PC.
ferrite clamp E04SR401938 1PC.
5.5m * Extending the cable of a long-distanceMax. cable length when us- 5.5m
head may cause premature switching of CC ⇒ CV.
ing optional cable
Remarks
See page 26-27 for cable variations.
-9-Wireless charging system 600W specification
For 12V・24V・48V battery

型式：RCS600-CA24
14

Charging unit
①

232

7

7

14

⑦

④

⑤

135

160

⑧

⑥

②

③

7

80

16.5

7
210

24

RCS60012.5Type code normal open RCS600-CA12 RCS600
normal close RCS600B-CA12 CA

12Setting

Charge voltabe max. 28.8V
Charge current max. 20.0A
Recharge voltabe
24.0V

260

RCS600-CA24 RCS600
RCS600B-CA24 CA

24

1.6

CA24

※ The printed content of the sidelabel depends on the model

RCS600-CA48 RCS600
RCS600B-CA48 CA

48

Applicable passive head RCS600-CH, RCS600-CH-L
Applicable battery
Lithium ion battery, Lead battery
Output voltage
Max.15V
Max.35V
Max.60V
Output current
Max.34A
Max.25A
Max.12A
External input
normal open :Charge start signal (activation signal)
normal close: Charge stop signal
External output
Ready, Charge, End, Error, E1 ～ E3
① LED display
Ready, Charge, End, Error, E1 ～ E3
Operating temperature 0...50℃
Storage temperature-10...50℃
Operating humidity
35 ... 90% RH or less However, no condensation
Isolation≧ 50M Ohm
Dielectric strength
AC1500V/1min
Shock rating
10 G, in the X, Y, and Z directions 11 ms
Vibration rating
19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directions
protection classIP40（Indoor installation type）
Weight
2.8kg
2.7kg
2.7kg
Connec- ② For power supply Round 3-pintion③ For communication Round 5-pin④ I/O connector
D-sub 25-pin( external I/O signal)
Terminal block (M5) to connect the AGV battery.
⑤ Battery（terminal screw M5) For details on charging method, see p. 21. (Values are factory default settings.)⑥ Thermistor
Thermistor connection terminal block (M4) for AGV battery temperature detection. Install the thermistor supplied as an ac（terminal screw M4) cessory. *Operation with a resistor is not compensated. When extending the cable, use a cable of 0.25 mm2 or more. Whenthe battery temperature is other than -10 to 60°C, an abnormal battery temperature is output and charging is stopped.
Cooling method
Natural air coolingProtection
Battery
Battery high / low temperature protection
circuitOver voltage protection
Over current protection
Material
Case
Aluminum⑦ Mounting partFor enclosure fixing 7mm wide M6 bolt x 4 places⑧ Fin for heat disspation Since this product uses a natural air cooling system, in order to obtain a higher cooling effect, install theunit so that it does not interfere with convection, and be careful not to let heat build up.
Accessories
Thermistor(Not included in the -NOP type)
Dsub 25P-Connector for start signal ON (included only to normal open type)*normal open and normal close have different colors on the front and rear panels. (normal open: gray- 10 -

normal close: black)Wireless charging system 600W specification
For 12V・24V・48V battery

Standard Specification Passive Head
170

Ferriteclamp
ﾌｪﾗｲﾄｺｱ

RFC-H13154
7

3P connector
for power supply
1500

RCS600-CH-L
RCS600-CH-L

Serial No. Serial
xxxxxxxNo. xxxxxxx
Made in japan
Made in japan

RCS600-CH-L
RCS600-CH-L

4x 7
4x 7

150150135135526

45

5P connector
for communication

84

100

4ｘ

Long DistanceSpecification Passive head

5P connector
for communication
3P connector
for power supply

40 40
7 7

235
235
250
250

( 1500 )( 1500 )Standard Specification Passive HeadLong
Distance Specification Active HeadType code
RCS600-CH(1.5m),RCS600-CHRCS600-CH-L(1.5m), RCS600-CH-L-01(1.0m)
01(1.0m),RCS600-CH-005(0.5m)
RCS600-CH-L-005(0.5m)
Applicable unit
RCS600(B)-CA24 or RCS600(B)-CA12 or RCS600(B)-CA48
20 ～ 40mm * Be sure to follow the specified
Rated gap
Distance
0 ～ 20mm
distance.Using outside the specifications may
damage the equipment.
Center offset ± 10 mm in the X axis direction and ± 15 mm ± 10mm in X axis direction.
± 20mmin the Y axis direction (For details, see P. 13) in Y axis direction. However, the total
displacement of the XY axes can be up to
20mm. (See page 13 for details)
Operating temperature
0...50℃
Storage temperature-10...50℃
Operating humidity
35 ... 90% RH or less However, no condensation
Isolation≧ 50M Ohm
Dielectric strength
2000 VAC / 1min
Shock rating
10 G, in the X, Y, and Z directions 11ms
Vibration rating
19.6 m / sec 2 (10 to 55 Hz), 20 times in X and Y directions
Protection class
IP65 (Indoor installation type)
IP6X (Indoor installation type)
Weight(including cable connector part) 2.0kg(Cable length1.5m)/1.8kg(Cable length0.5m) 3.1kg(Cable length1.5m)/2.9kg(Cable length0.5m)
Connection
SupplyConnected to the Charging unit at the Connected to the Charging unit at the (female) 3-pin round(female) 3-pin roundcommunication Connected to the Charging unit at the Connected to the Charging unit at the (female) 5-pin round(female) 5-pin round
Material
Case
PPS, aluminum
PPS, aluminum
Output cable φ 8.6 2.5mm2ｘ3 PUR
φ 8.6 2.5mm2ｘ3 PUR
Communication cable φ 5.6 0.3mm2ｘ4 PUR
φ 5.6 0.3mm2ｘ4 PUR
Mounting partFor enclosure fixing φ 7×4 places
Accessories
Central positioning label, ferrite clamp Central positioning label, ferrite clamp
E04SR401938 for charging cable (gray) 1PC.
RFC-H13(white) 1PC.
5.0m * Extending the cable of a long-distance headMax. cable length when us- 5.0m
ing optional cable
may cause premature switching of CC ⇒ CV.
Remarks
See page 26-27 for cable variations.

- 11 -

Wireless charging system 600W specification
For 12V・24V・48V battery

4.Notes at the time of installation(at the time of attachment)

Power supply unit and Charging unit
Power supply unit

Charging unit

Since this product uses a forced air coolingsystem with a built-in fan, take care to ensurethat the air intake and exhaust ports are notblocked, and that the installation environmentof the unit does not hinder convection so thatheat does not accumulate.

Since this product is a natural air coolingsystem, in order to obtain a higher cooling effect,
please install the unit so that the installation
environment does not interfere with convection
and do not allow heat to build up.

Heads〇 Influence of surrounding metal
To avoid influence of surrounding metal, keep minimum spacing.
Also, please remove metal chips and cutting pieces on the transmission surface of the head part. Metal piec3.各ヘッド取付け注意事項
es may generate heat, which may result in damage to equipment or accidents. Therefore, install it so that the
3-1 周囲金属の影響
metal does not face each other for a long time within the range outside the specifications.
周囲金属による影響を避けるため、必ず下記に示す値以上の空間を設けてヘッドを設置する事。
■ Active Head ／ RCS600-AH■ Passive Head ／ RCS600-CHA

non-metal
metal

B

C

Active Head45
RCS600-AH
Passive Head
57.5 87
RCS600-CH

non-metal
metal

D

(mm)
E

46
45

A＝45mm、D＝46mm■・給電ヘッド/RCS600-AH
Long Distance Specification
Active Head ／ RCS600-AH-L
B＝57.5mm、C＝87mm、E＝45mm■・受電ヘッド/RCS600-CH
Long Distance Specification
Passive Head ／ RCS600-CH-L■給電ヘッド/RCS600-AH-L■受電ヘッド/RCS600-CH-LF

3-2 相互干渉

ヘッドを取り付ける場合、相互干渉による影響を避けるため、必ず下記に示す値以上の間隔をあけてヘッドを設置すること。

F
F
metal

金属

F
G
RCS600-AH,RCS600-CH 共に A=400mm
3-3.ケーブル曲げ R- 12 -

Active Head
RCS600-AH-L
Passive Head
RCS600-CH-L

F

(mm)
G

0

40

Wireless charging system 600W specification
For 12V・24V・48V battery〇 For the transmission distance and center off-set between the heads
Set the allowable misalignment of the passive head and the active head within the following ranges.
If the product is used outside the range, you may or equipment degradation of transmission efficiency may bedamaged. Also, it is not possible to combine a standard head and a long distance head.
■ Standard Specification Head
Direction
G
X
Y

X 軸方向
X direction

G
X 軸方向

Distance
0 ～ 20mm± 10mm± 15mm■ Long Distance Specification Head
Y 軸方向

Y direction
Y 軸方向

Direction
Distance
G
20 ～ 40mm
X± 10mmY± 20mm* The total axis misalignmentof XY for long distancespecifications is up to 20mm.

X 軸方向

向

・Mutual Interference between the heads
If you are installing in parallel head, to avoid the effects of mutual interference, please attach thehead with an interval greater than or equal to the value shown in the table below always.
■ Standard Specification HeadType code
RCS600-AH
RCS600-CH

A

B

C

170

45

300

E

F

G

190

40

290

(mm)
D
46

■ Long Distance Specification HeadType code
RCS600-AH-L
RCS600-CH-L〇 Positioning label
Positioning label is included for head positioning.
An example of pasting is shown, so please use it if necessary.
【Side view】【Top view】- 13 -(mm)
H
40

Wireless charging system 600W specification
For 12V・24V・48V batteryR

R bending of the head and the cable line
Please make the following is greater thanor equal to the number of R(mm) bending of the cable line.
・Active Cable and Passive Cable : R50
・Signal Cable line : R30〇 Installation of ferrite clamp
For details, see P.18 ～ P.20

5. Maintenance<Maintenance>
The cooling fan and power switch may require maintenance depending on the operating environment
and frequency of use. If you notice any abnormality when using the product, please contact us.
Also, to reduce dust/mist, attach the filter included with the power supply unit to the air inlet of thepower supply unit. The filter should be inspected periodically, and if any clogging, deterioration, or
contamination is observed, the filter should be replaced immediately. If the filter becomes dirty, notenough air can be taken in, which may cause malfunction or fire. For replacement filters, see P.25 in thesection "9. Included and Optional Accessories".
◆ Filter（Type：RCS-FILTER01）
This is a filter for the RCS600-AC. Please use it byattaching it to the air intake section.
A separate instruction manual is available. (No.T320403)
Filter
8pcs. included
24pcs. for optional purchases

Both sides need to be attachd

Tape

Tape
8pcs. included
8pcs. for optional purchases

Filter

Reference example
installation image■ Daily inspection
Inspection point

Inspection details

Inspection method

Whether there are any damaged parts
Whether the screws have fallen off
Inspection of each device
・Power connector
Whether the wiring is connected correctly
Please check by sight, sound and smell.
・Each terminal block of the Charging unit Whether there is any abnormal noise· Connectors between devices
Whether there is odor
・ LED lighting
Whether the connector is properly·others
connected
Whether an abnormality has occurredPresence or absence of metal foreign matter Whether there is any metallic foreign
besides the active head or passive headmatter between and around the head

Please check by sight.

Error indication LED lighting

Whether Error, E1 to E3 are not lit

Please check by sight.

Power supply cooling fan operation

Wether it is operating without noise

Please check by sight and sound.

- 14 -

Wireless charging system 600W specification
For 12V・24V・48V battery■ Periodic inspection
Inspection point

Inspection details

Inspection method

All units (once/year)

Check for looseness and missing screws, bolts, nuts, etc.
Check visually and retighten.
Whether dust has accumulated on each device

Battery inspection (at least 1-2
times/year)

Whether the battery has deteriorated

Check the cooling status of thepower supply unit
(1-2 times or more/year)

Whether the slits of the inlet or exhaust port are
Please check visually, sound, and airflow,
clogged with dust, etc..
and if necessary, clean or replace (consult
Whether foreign matter is attachedwith our person in charge).
Whether the cooling fan is working without abnormal noise

Check if the charging unit output
setting is the specified value(twice/year)

Check the charging voltage/current settings

Check the usage conditions(at least 1-2 times/year)

Whether the transmission distance between heads fluctuates
greatly (is it within the transmission distance range?)
Please check visually, with a distance meter, etc.
Check whether the cooling function has deteriorated due to
If there is a problem, please adjust and clean
accumulation of dust, etc. around the equipment.

Check according to the battery manufacturer's
instruction manual or specifications.

Measure with a voltmeter and ammeter at
the charging unit output terminals.

電源ユニット側

電源ユニットのみ
Power

6.LED/IO connector for each units
電源ユニットのみPower

ChargePin.

LED output display

Power supply unit（RCS600-AC）
Charge
Pin.

Error

Power

Pin.
Display main power supply

Displayed in the stopped charging state

Ready(charging standby state)
Displaying during constant current

Chargeor voltage charge operation

13

12

11

17

9

8

22

21

16

7

20

6

19

5

18

8

7

4

17

6

Lit green

Present

Lit redPresent

Lit redPresent

3

2

Pin.1

Display abnormal contents by combination E1 ～ E3.

2k Ω
1

16

15

5

14

5V

L
O
A
D

signal

End
Error

E2

4
5
6
7
8
16
17
18
20

Fitting surface of connector (cable wiring side)
If necessary, the followings
are recommended.

ChargeE3* Both NPN and PNP can be wired.The figure is an example of NPN wiring.

〇 Connector specification 〇Ready 50mA

E1

outputInput4signal External
schematic
Power

L
O
A
D

(Only for Power supply unit)Powerless than

2k Ω

Ready

L
O
A
D

Charge

L
O
A
D

End

L
O
A
D

Error

L
O
A
D

E1

L
O
A
D

E2

E3

＋

18

L
O
A
D

Present

Display the end of charging

external internal

DC 24V
power
supplyLit orange

Indicates abnormality

Pin.14－ 20

Present

Output signal circuit diagram

10

23

Lit blueEnd

ca.2mA24

OutputPresent

For details on how to identify and deal with abnormalities, please refer
Output Abnormalities”on page 28.
to“Identifying and Troubleshooting

Input

dry contact25

Display
Lit green

Error
Error code

I/O connector

Error

無電圧接点
Function

Name

End

End

Pin.

Connector: D-sub 25 pin (male)

39V
39V
39V
39V
39V
39V
39V
39V

less than30V external internal

Output signal schematicProtective cap：DB-25S-DC1 Hirose Electric

Soldering type：HDBB-25P (05) Hirose Electric
Mounting screw: M2.6 (mm screw)
Case made by HDB-CTH Hirose Electric
Terminal block type：SUBCON 25M-SH made by Phoenix Contact- 15 -

Wireless charging system 600W specification
For 12V・24V・48V battery

I/O connector function
Name

Function

Pin No.

RemarkPower

ON with power supply

4,20

OutputReady

ON when charging is stopped
5,20(charging standby state)

OutputChargeON during constant current or con6,20
stant voltage charge operation

OutputEnd

ON at the end of charging

7,20

OutputError

ON when abnormal

8,20

Output

E1
E2
E3

16,20
The abnormality are indicated by LED
17,20
lighting combinations of E1 to E3
18,20

The operation status of the power supply unit is output tothe outside at the same time as the LED display.
As for the operation of the output signal, the output
turns ON when the LED lights up. Each output is an
open collector output circuit with a rated voltage of 24V
and a maximum current of 50mA. Built-in output surge
absorption protection circuit (maximum 39V).
* Do not wire in combinations other than those listed in "I/
O connector functions" above. Wiring to pins other thanthose listed above may result in malfunction.

OutputCharging unit（RCS600(B)-CA ＿）Type code
Normal open
12V type RCS600-CA12

Normal close
RCS600

RCS600B-CA12

RCS600B

RCS600

RCS600B-CA24

RCS600B

RCS600

RCS600B-CA48

RCS600B

CA12

24V type RCS600-CA24

CA24

48V type RCS600-CA48

CA48

CA12

CA24

CA48

LED output
Name
Ready
ChargeEnd
Error
Error code

Function
Display method
Displayed in the stopped charging Lit Bluestate (charging standby state)
Displaying during constant current Lit Orange
or voltage charge operation
Display the end of charging
Lit Green
Indicates abnormality
Lit in Red
Display abnormal contents by com- Lit in Red
bination E1 ～ E3.

OutputPresent
Present
Present
Present
Present

For details on how to identify and deal with abnormalities, please refer
to“Identifying and Troubleshooting Abnormalities”on page 28.

I/O connector
Dry contact
External
charging OFF charging ON input
signalNormal open type
13

12

25

11

24

10

23

9

22

8

7

21

20

6

19

5

18

4

17

3

16

2

15

1

18

17

16

8

7

6

5

12

25

24

10

23

9

22

8

21

7

20

6

19

18

5

18

17

16

4

17

3

16

2

15

1

14

8

L
O
A
D

7

L
O
A
D

6

L
O
A
D

5
Ready

L
O
A
D

Charge

L
O
A
D

End

L
O
A
D

Error

＋

L
O
A
D

E1

DC 24V
power
supply

14

1

－ 20

E2

External
outputsignal

11

E3

L
O
A
D

Ready

L
O
A
D

Charge

L
O
A
D

End

L
O
A
D

Error

L
O
A
D

E1

L
O
A
D

E2

E3

＋

L
O
A
D

13

14

－ 20

DC 24V
power
supplyNormal close type14

1

Dry contact
External
charging ON charging OFF input
signalExternal
outputsignal* Both NPN and PNP can be wired.The figure is an example of NPN wiring.
For PNP, + and - are reversed.

* Both NPN and PNP can be wired.The figure is an example of NPN wiring.
For PNP, + and - are reversed.

Fitting surface of connector (cable wiring side)

Fitting surface of connector (cable wiring side)

normal open type: When you connect Pin 1 and Pin 14, charging will start.Since the charging unit does not operate (charge) unless Pin 1 and Pin 14 are connected, use
the attached Dsub25P start signal ON connector, or turn it ON separately by wiring or on the control side.
normal close type: Since Pin 1 and Pin 14 are connected in advance, charging will start when the power is turned on and the heads are properly facing each other.
- 16 -

Wireless charging system 600W specification
For 12V・24V・48V battery■ Wiring of start signal of charging unit
normalopen
A 接点仕様normalclose
B 接点仕様Pin1.chrage
充電開始start

Pin1. chrage
充電停止stop

内部回路circuit
Internal

内部回路circuit
Internal

無電圧接点
dry
contact

無電圧接点
drycontact

Pin14.GND

Pin14.GND

I / O connector function
Name
Function
Pin No. Remark
C h a r g e s t a r t s i g - dry contact ON: start charging
nal(activation signal) dry contact OFF: stop charging
1,14 Input
dry contact ON: stop charging
Charge stop signal
dry contact OFF: start charging
Displayed in the stopped charging
Ready
5,20 Output
state (charging standby state)
ON during constant current or
Charge6,20 Output
constant voltage charge operation
End
Turn on when charging ends
7,20 Output
Error
ON when abnormal
8,20 Output
E1
The abnormality are indicated by 16,20
LED lighting combinations of E1 to 17,20 Output
E2
E3
18,20
E3

※ The followings are recommended for the Dsub 25 pin
plug side if it is prepared by the customer.
HDBB-25P (05) Hirose Electric Machine
Case：HDB-CTH Hirose Electric Case
Terminal block type：SUBCON 25M-SH madeby Phoenix Contact

Power
電源ユニット側The operation status of the charging
unit is output to the outside simultaneouslywith the LED indicates
The operation of the output signal turns ON when the LED is lit.
In the output circuit, rated voltage 24 V 電源ユニットのみ
rated current
50 mA, only surge protection (39 V) is installed.
電源ユニットのみ
Power
Power · timer is done byCharge
電源ユニット側Parameter
setting of charging
current·
charging
voltageconnecting dedicated connector to PC
Pin.
and launching dedicated software
電源ユニットのみ

Charge

電源ユニットのみ
Power
Pin.

Pin.

Error

ChargeItems End
Type code
Error
Contact

Pin.

Pin.1
Rated voltage
Rated current

ChargeEnd

Input circuit specifications

End

Pin.

Error

無電圧接点
Pin.

End

Pin.

無電圧接点Specification
Error
Pin.
RCS600-CA__
RCS600B-CA__
Dry contact
Dry contact（Normal open type）（Normal close type）
Start charging
Stop charging
5V
5V
About 2mA
About 2mA

Input

OutputInput

Output

Input(Only for Power supply unit)

Output 2k Ω

dry contact

2k Ω
2k Ω

ca.2mAless than(Only for Power supply unit)

5V

external internal

Input signal schematic

ChargePowerless than

4

5V

5

39V

End

39V

Error

39V

E1

7 39V
Input signal schematic

E2

Ready 50mA
Pin.14 Charge

external internal
Pin.14

Ready 50mA

2k Ω

ca.2mA

Pin.1

dry contact

Power

Pin.1

End

6

Error
E1
E2
E3

8
16
17
18
20

39V
39V
39V
39V

less than30V external internal

Output signal schematic- 17 -

E3

4
5
6
7
8
16
17
18
20

39V
39V
39V
39V
39V
39V
39V
39V

less than30V external internal

Output signal schematicWireless charging system 600W specification
For 12V・24V・48V battery

7.Connection diagram
Standard Specification Head

2 turn90 ～ 220V AC(If you want to use it at AC200V,
you need to process the tip)

AC 90～220V

2 turnPower cable with ferrite clamp
フェライトコア付き（Cablelenth 180cm - Included clamp）
電源ケーブルAYCS-212 BK
2T
2T

E04SR401938
Ferrite clamp(フェライトコア)
Within2T/300mm ※ 3
2T/100mm以内

RCS600

RCS600

E04SR401938
Ferrite clamp

Within2T/100mm
E04SR401938

Power Supply unit
電源ユニットRCS600-AC※ 2 Charging cable is not included.
A cable of 5.5 sq or more is recommended.

2 turns

RCS600-AC(フェライトコア)Connectorfor
2T/100mm以内
power supply

RCS600CA12 CA24 CA48
Battery depends on each specification※バッテリは各仕様による
12V type…12V
× 1 24V type…12V × 2 (series)
24V仕様・・・12V
x 2(直列）48V type…12V
× 4 (series)

Connector
for
RFC-H13
communication(フェライトコア)

12V仕様・・・12V x 1
48V仕様・・・12V x 4(直列）

※2

+

-

Battery
+
-

BATT
BATT
Thermistor
12V
12V
Type code：

RCS-THERM1.5

サーミスタ

2T/100mm以内

Lead battery
orLithium Ion Battery

RFC-H13Ferrite clamp

Within 2T/100mm※3■充電ユニット
Charging unit
・RCS600-CA24（24V仕様）
RCS600(B)-CA12(12V)・RCS600-CA12（12V仕様）
RCS600(B)-CA24(24V)
RCS600(B)-CA48(48V)
・RCS600-CA48（48V仕様）

connector for
power supply

Dsub25P-Connector
Dsub25P 起動信号 ON for用startsignal ON
コネクタ
Dsub25P起動信号ON用
RCS-DSUB
型式：RCS600-OP001

コネクタ
RCS600-OP001

connector forcommunication※1※ 1 This is a D-sub connector in which PIN1 and PIN14 areshorted circuit internally. When this connector is attached tothe charging unit, charging starts automatically when the headis facing. (Required only for normal open type. Not required fornormal close type)

Passive Head
受電ヘッド
RCS600-CH

Active Head
給電ヘッド
RCS600-AH

RCS600-CH

RCS600-AH

RFC-H13Ferriteclamp(フェライトコア)
Within 2T/100mm
2T/100mm以内※3

2 turn2T=2
2T=2turns
ターン※ 3 Be sure to refer to“Installing the Ferrite clamp”on thenext page.

Common to standard specification heads and long distance specification heads· Turn on the power after completing the wiring.
· Battery and charging cable are not included in this product. Please prepare and process by customer.
· Make sure that the ends of the charging cable do not touch each other.
· Please be sure to attach the thermistor to the attached parts. It is recommended to paste on the upper part ofbattery. Please do not touch it the terminal· Connect each cable with the specified図
length.
There is a possibility that an error may occur due to output reduction
1 全体構成図（標準仕様）
or the like.
・The "turn", which counts the number of turns of the ferrite clamp of each cable, indicates the number of times thatthe cable passes through the inside of the ferrite clamp.
For example, if it is wrapped around the ferrite clamp once, it will take 2 turns, and if it passes through the cablewithout wrapping it once, it will take 1 turn.

- 18 -

Wireless charging system 600W specification
For 12V・24V・48V battery

90 ～ 220V AC(If you want to use it at AC200V, you need toprocess the tip)Long distance Specification HeadPower cable with ferrite clamp（Cablelenth 180cm - Included clamp）
AC 90～220V
AYCS-212 BK

フェライトコア付き
電源ケーブル

2T
2T
3T
3T
2T
3T

1turn

E04SR401938
E04SR401938(フェライトコア)
clamp)(Ferrite
フェライトコアクラン
3T&2T/within
100mm以内 300mm※ 2 Charging cable is not included.
A cable of 5.5 sq or more is recommended.

2 turns※3
図 1 全体構成図（標準仕様）
電源ユニットPowerSupply unit

RCS600 RCS600 RCS600※バッテリ数は各仕様による
CACA
CA x 2(直列）24V仕様・・・12V
12V仕様・・・12V x 1
Battery depends on each specification
48V仕様・・・12V x 4(直列）12V type…12V × 1 24V type…12V × 2

12 24

RCS600-AC
RCS600-AC

-

+

BATT
BATT
12V Battery
12V
サーミスタ

-

(series)
Connector for
RFC-H13
communication※2(フェライトコア)

RFC-H13
2T/100mm以内
Ferriteclamp
Within 2T/100mm

Lead battery
orLithium Ion Battery

Thermistor Type code：
RCS-THERM1.5 ■充電ユニット

1TE04SR401938
Charging unit
E04SR401938
・RCS600-CA24（24V仕様）(フェライトコア)
Ferrite clamp
RCS600(B)-CA12(12V)
Within 1T/300mm ・RCS600-CA12（12V仕様）
1T/100mm以内
RCS600(B)-CA24(24V)

Passive Head
RCS600-CH-L
受電ヘッド

Active Head
RCS600-AH-L
給電ヘッド

RCS600-CH-L

RCS600-AH-L
2 turns

RCS600(B)-CA48(48V)
・RCS600-CA48（48V仕様）

Dsub25P-Connector for
start signal ON
Dsub25P起動信号ON用
RCS-DSUB

コネクタ
RCS600-OP001

Connector for power supply

48

48V type…12V × 4 (series)+

3 turns※1※ 1 This is a D-sub connector in which PIN1 and PIN14 areshorted circuit internally. When this connector is attached tothe charging unit, charging starts automatically when the headis facing. (Required only for normal open type. Not required fornormal close type)

1T=1 turn2T=2 turns
3T=3 turns※ About installing the Ferrite Clamp
In order to fulfill the criteria of Article 65, paragraph 1, product 3 of the Radio Equipment Regulations, andMinistry of Internal Affairs and Communications Notification 207, and malfunction preventionplease attach
the enclosed ferrite clamp to the following positions with specified turns each.
Case for standard specification head
· 1piece to the communication cable of the passive head within 100 mm from the charging unit. (2 turns)· 1piece each to the power supply cable and communication cable of the active head within 100 mm fromthe power supply unit. (2 turns)
図 300
2 全体構成図（長距離仕様）· 1piece to the power supply cable within
mm from the power supply unit. (2 turns)(It is already installedat the time of shipment)
Case for long distance specification heads (see figure above)・ 1 piece from the charging unit to the battery within 100 mm (1 turn)・ 1 piece to the communication cable of the active head within 100 mm from the power supply unit (2 turns)
・For the power cable, attach 1 piece of additional ferrite clamp included with the active head within 300
mm in addition to the one already installed at the time of shipment. (Refer to the figure above ※ 3)

3 -unit side regardless of the head specifications.
※ When using each extension cables, install them on- thePlease refer to the next page.
- 19 -

(フェライトコア)
2T/100mm以内

フェライトコア付き
電源ケーブルE04SR401938
Wireless charging system 600W specification(フェライトコア)For
12V・24V・48V
battery
2T/100mm以内
電源ユニットRCS600-AC
E04SR401938(フェライトコア)
Ferrite clamp installation image when using various extension cables with the standard head
2T/100mm以内
E04SR401938
E04SR401938(フェライトコア)※バッテリは各仕様によるPower Supply unit
(Ferrite clamp)
2T/100mm以内
電源ユニット24V仕様・・・12V x 2(直列）connector for
Within 2T/100mm
RCS600-AC
RCS600-AC
12V仕様・・・12V
x 1
power supply
RFC-H1348V仕様・・・12V x 4(直列）図 1 全体構成図（標準仕様）
Active Head(フェライトコア)
RCS600-AH
2T/100mm以内

+

-

+

BATT
12V

BATT
12V

connector forcommunication
RFC-H13 RFC-H13■充電ユニット(フェライトコア)(Ferrite clamp)

・RCS600-CA24（24V仕様）
2T/100mm以内
Within 2T/100mm
Charging unit
・RCS600-CA12（12V仕様）
RCS600(B)-CA＿
connector for・RCS600-CA48（48V仕様）

サーミスタ

Attach the Ferrite clamp to
the unit side

power supply

AC 90～220V
Passive Head
RCS600-CH

フェライトコア付き
電源ケーブルconnector forcommunication

受電ヘッド

RFC-H13
RCS600-CH(Ferrite clamp)

給電ヘッド
RCS600-AH

Dsub25P起動信号ON用
Within 2T/100mm
E04SR401938 コネクタ
RFC-H13(フェライトコア)
RCS600-OP001(フェライトコア)
2T/100mm以内
Ferrite clamp installation image when 2T/100mm以内
using
various extension cables with long distance head
E04SR401938
受電ヘッド
給電ヘッド
(フェライトコア)※ For long distance specification head, it is not
RCS600-CH
RCS600-AH
Power Supply unit
2T/100mm以内
電源ユニットnecessary to install a ferrite clamp on the charging unit
connector for
RCS600-AC
RCS600-AC
side.
power supply
Active Head
RCS600-AH

connector for
RFC-H13
communication

Attach the ferrite clamp
to the unit side

(フェライトコア)
RFC-H13
2T/100mm以内(Ferrite clamp)

図2 全体構成図（長距離仕様）
Within2T/100mm

2T=2 turns
Refer to the photo on the previous page
(P.18-20) for the winding image of theferrite clamp.

8.Operation methods-3-

How to switch on a power
Turn on the power switch on the back of the power supply unit. (Pressing the switch to the ON side will turn it“on”.)
・When
active andpassive heads are out of transmission range：
受電ヘッド
給電ヘッド
RCS600-CH
RCS600-AH
When the poweris turned on, LED of the power supply unit (Power) is lit, it will be intermittent oscillation state.
· When active and passive heads are within transmission range:
When the power is turned on, LED of the power supply unit (Power) is lit, and immediately the LED (Ready) turns on.
(However, for normal open type, charging will not start if the charge start signal is OFF.)
Then (Ready) turns off, (Charge) lights and becomes charging state.

Attention

When active head and passive heads are within the range, when the power can be transmitted
charging Immediately.

How to turn off the power
Turn off the power switch on the back of the power supply unit. (Pressing the switch in the opposite direction to
the ON side will turn it off.)
・When active and passive heads are within transmission range : When the power is turned off, the LED (Power) of
the power supply unit turns off after several tens of seconds and the operation is stopped.
· When active and passive heads are within transmission range : Charging will stop as soon as the power is turned
off. The LED of the power supply unit and the LED of the charging unit will all turn off after a few seconds, and theoperation will be stopped. (Depending on the state of the LED that is lit, the time until it is completely turned offchanges from a few seconds to a few tens of seconds.)- 20 -

Wireless charging system 600W specification
For 12V・24V・48V battery

About basic charging
The non-contact power supply operation flow of the unit is described as below.
① When the power supply unit is turned on, the system enters standby mode (intermittent oscillation). Rise time isabout 5 seconds.
② When the passive head (power receiving side) is in the rated gap of the active head (power transmitting side),communication between the active head and passive head.
The machine will start communicating and start transmitting power in about 2 seconds. (Power transmission andcommunication are performed without contact.)③ When the battery voltage reaches the specified voltage and the charge current drops to 1.0A ( ± 0.5A), thecharging is completed.
In addition, if the passive head is out of the rated gap of the active head, it automatically stops charging and enters
the standby state.
④ When the battery voltage drops, recharging starts. (The voltage value varies depending on the setting.)⑤ If the charging location is in a high-temperature environment and the rated gap between the passive head and theactive head is large, continuous charging over a long period of time may cause the overheat protection function of thehead to activate and stop continuous charging. In this case, lower the operating ambient temperature or reduce therated gap between the passive head and the active head to enable continuous operation.
⑥ When using two batteries in series, please fully charge each battery so that they have the same voltage before
connecting them in series. If you operate with a voltage difference, the battery may be damaged.
RCS600

12V type CC / CV ＊ charge control
CA12
Maximum output mode timer
When the current exceeds the constant current control 25A, the set current exceeding 25A is valid for 10 minutes from the start ofcharging, but after 10 minutes, the set current automatically becomes 25A.
However, when "charging ends" or "outside the rated gap", the set current that exceeds the constant current control 25A is restored.
Constant current control When the current is set to 25A or less, there is no limit to the duration of constant current control.
RCS600

24V type CC / CV ＊ or CP / CV ＊ charge control method
CA24<Recharge ON timer function>
If the battery is not fully charged within the time specified by the CV timer (factory default setting of 60 minutes), charging
will start when the time set by the recharge ON timer. If the battery is fully charged within the time specified by the CV
timer, the recharge ON timer will not start and the charging operation will start when the battery voltage drops to therecharge voltage.With the parameter setting software, you can enable or disable the recharge ON timer function.
(RCS-DATA-CBL is required to make changes. See page 26)<What is a CV timer>
It is a charge stop timer after CV charging starts. When the mode shifts to CV mode and the specified time has passed,
the charging operation ends even during charging and the End lamp lights up.
<Charging parameter setting>
When charging the battery charging voltage to 30V or more, change the values of "CV voltage", "Battery voltage
abnormality setting", and "Output overvoltage setting".When setting the battery charging current to 20A or more, change
the values of "CC current" and "output overcurrent setting".
48V type CC / CV ＊ or CP / CV ＊ charge control method
CA48
See 24V type for Recharge ON timer function.
Charging parameter setting: When setting the battery charging current to 10A or more, change the values of "output overcurrent setting".
RCS600＊ CC/CV：Constant current/ constant voltage

CP/CV： Constant power/ constant voltage

Standard setting value (factory setting value) and settable range
The setting ranges and standard setting values for current, voltage, and recharge voltage are as follows. Regarding
the change of the setting value, we ask for your request at the time of ordering the product, and set the value
before shipping from the factory. You can change it even after purchase. Please contact us if you need it.
* For each setting, there is an error of ± 0.5V in voltage and ± 0.5A in current.
12V typeStandard Settable range RCS600
24V typeStandard Settable range RCS600
CA12
CA24
Charging voltage 14.4V
12 ± 0.5V ～ 15 ± 0.5V
Charging voltage 28.8V
24 ± 0.5V ～ 35 ± 0.5V
Charging current 34A
10 ± 0.5A ～ 34 ± 0.5A
Charging current 20A
10 ± 0.5A ～ 25 ± 0.5A
Recharge voltage 12V
8.5 ± 0.5V ～ 14 ± 0.5V
Recharge voltage 24V
16.5 ± 0.5V ～ 34 ± 0.5V
48V typeStandard Settable range

Charging voltage 57.6V
Charging current 10A
Recharge voltage 48V

RCS600CA48

48 ± 0.5V ～ 60 ± 0.5V
5 ± 0.5A ～ 12 ± 0.5A
32.5 ± 0.5V ～ 59 ± 0.5V
- 21 -

Charge control

About charge control
This unit uses a constant current / constant voltage (CC / CV) charge control method and a constant power / constantvoltage (CP / CV) charge control method.
As shown in each graph, an internal check is performed immediately after the start of charging.
Constant current / constant voltage (CC / CV) charge control method type・・・When the battery is in a discharged state(when the charge amount is low), constant current control (CC) is performed, but when the charge amount increases andthe battery voltage reaches the set charge voltage value, it shifts to constant voltage charge control (CV). , Squeeze thecharging current so that it does not exceed the set voltage value. When the charging current drops to 1.0A ( ± 0.5A), it isconsidered to be fully charged and charging ends automatically.
Constant power / constant voltage (CP / CV) charge control method type・・・When the battery is in a discharged state(when the amount of charge is low), constant power control (CP) is performed, and the values of​​ the charging voltage andcharging current are changed so that the battery is charged with the maximum power. However, since the set value is theupper limit, if the charging current value is low, the operation is similar to constant current control (CC). When the battery
voltage reaches the charge voltage set value, constant voltage charge control (CV) and charge end operation are performed
as in the (CC / CV) charge control method type.

【Using RCS600(B)-CA12 】
Battery[ CYCLON-G G-16EP] 50%（8Ah）Charging characteristics after discharge（ CC Current 34A CV Voltage 15V）

40
35

time[s]

電圧[V]

0

600

電流[A]

RCS600voltage(V)
電圧[V]current(A)
電流[A]
電圧[V]
電流[A]

2400

3000

CA12

current(A)/ voltage(V)

電流[A]/電圧[V]

30
25
20
15
10
5
0

1200

1800

3600

time(s)
時間[s]

40

電圧[V]

電流[A]

35
30
電圧[V]

)

Wireless charging system 600W specification
For 12V・24V・48V battery

25

1
2
3

11.76
12.33
13.04

0.08
21.19
35.09
- 22 -

1
2
3

23.4
23.4
23.4

0
0
0

Wireless charging system 600W specification
For 12V・24V・48V battery【 Using RCS600(B)-CA24 】
Battery [SCIB SIP24-23] 50%（11Ah）Charge Characteristics After Discharge( Constant power（600W）Max.25A CV Voltage 28.6V )※ When the charging current setting value is high, the characteristic graph shows thatthe current decreases as the voltage increases.
CA24
CV Voltage
28.6V
CA24SCIBSCIBSIP24-23
SIP24-2350%
50%Max.25.0A
最大電流25.0A
CV電圧28.6V

35.00

RCS600current(A)
電流[A]

電圧[V]
voltage(V)CA24current(A)/ voltage(V)

電流[A]/電圧[V]

30.00
25.00
20.00
15.00
10.00
5.00
0.00

0

500

1000

1500
時間(Sec)

2000

2500

3000

time(s)Battery [SCIB SIP24-23] 50%（11Ah）Charge Characteristics After Discharge( Constant power（600W）Max.20A CV Voltage 28.6V )※ *When the Charge current setting value is around 20A, there is an upper limit capacity for the current value
in response to the voltage increase, so charging is performed at the upper limit of the set current value, and it
behaves like CC-CV charging.

CA24 SCIB SIP24-23 50% 最大電流20.0A CV電圧28.6V
35.0
電圧[V]
voltage(V)RCS600current(A)
電流[A]

CA24

電流[A]/電圧[V]current(A)/ voltage(V)

30.0
25.0
20.0
15.0
10.0
5.0
0.0

0

500

1000

1500
時間(Sec)2000

time(s)- 23 -

2500

3000

Wireless charging system 600W specification
For 12V・24V・48V battery【 Using RCS600(B)-CA48】
Battery [CYCLON-G G-16EP(four 12V batteries connected in series] 50%（8A ｈ）
Charge characteristics after discharge（Constant power(600W) Max.12A CV Voltage 57.6V）
RCS600voltage(V)CA48

current(A)voltage(V)current(A)time(s)Battery [CYCLON-G G-16EP(four12V batteries connected in series]
50%（8A ｈ）Charge characteristics after discharge（Constant power(600W) Max.10A CV voltage 57.6V ）*When the set current is low, the upper limit current is maintained even if the charging voltage rises,
resulting in a charging curve similar to CC-CV charging.
voltage(V)RCS600CA48

current(A)voltage(V)current(A)time(s)Other<Communication function>
Communication machine is equipped with the passive head and active head of the unit.
Performs wireless communication with the communication unit, we are charging control and state
control of the battery.
- 24 -

ﾋﾟﾝ9.About included productand optional products
Included product additional purchase model◆ Additional Dsub25P-Connector for start signal ON (Type code: RCS-DSUB)*included only for normal open type. not included for normal close type as it is not required.
This is a D-sub connector in which PIN1 and PIN14 are shorted circuit internally.
When this connector is attached to the charging unit, charging starts automatically when the heads are facing.
16【Specifications】
Connector pin: 25 pin male (By Hirose)
Material: Body-Mild steel + Nickel plating
Mounting : Fixing with two M2.6 screws

51
1

40

For the normal open type, a dustproof coveris attached.（Type code：DB-25S-DC1）

配線表◆ Filter (Type code:RCS-FILTER01）

M2.6X0.45

1-14:ショート
2-13,15-25:接続なし

The filter for RCS600-AC.

Both sides need to be attachd（each 8pcs. of filters and tapes are included.
For optional purchase, 24pcs. of filters and 8pcs. of tapes）
ｵｽ Attach the unit to the air inlet section.（See P.14）

A separate instruction manual is available.
(Document No.: T320403)

鋼 +ﾆｯｹﾙめ っ き

Reference example 管 理 番 号

図名単位

2本 ） に よ る 固 定

2※ Refer to page 17 for the connector
pin numbers. PIN1 and PIN14 areinternally shortened in advance.

57.6

47.04

01

Wireless charging system 600W specification
For 12V・24V・48V battery

製品仕様書

ｍｍ
型式

尺度

◆ Thermistor for additional purchase

作成

TA19301A

承認

高橋

開発

承認番号

RCS600-OP001

1/1

2019/3/6

担当
作成日

CODE

1190301
Type code：RCS-THERM1.5 (Cable1.5m), RCS-THERM2.5(Cable2.5m)

2019.03.06

久保田

久保田

株式会社ビー・アンド・プラス
It is recommended to paste the thermistor on the top of thebattery used.
B&PLUS K.K.
At that time, be sure not to touch the terminals.

1515±30【Specifications】
5±0.5

Connection terminal：Yterminal F1. 25 － 3.5
Material：Cable HVFF0.3sq
Mounting：Fixing with two M3-4 screws

φ6.4±0.3
15
0.
±
15
3.
φ

【Specifications】

配線表
Type code：RCS-THERM-C（Cable 2m/with connector）
44

(500)

Connection terminal：Yterminal F1. 25 － 3.5
Material：Extension cable FR-PCVV 0.3sq
Thermistor side connector：FRS-106B(By HERO Electric)
Charging unit side connector：FRS-107B(By HERO Electric)
Mounting method：Fixing with two M3-4 screws

1:黒( 2000 )

2:黒

黒
白

3.5

3sq
製品仕様書

ｍｍ
型式

尺度

①サーミスタEC2F203A2-13W012③充電ユニット側コネクタ

FRS-107B(ヒーロー電機製）②サーミスタ側コネクタ④延長ケーブル

CODE

FRS-106B(ヒーロー電機製）
FR-PCVV 0.3SQ

単位
尺度

図名
ｍｍ

型式

TA19302A

製品仕様書

作成

高橋

承認番号

RCS600-OP002

1/1

■製品仕様

管理番号

図名

単位

）による固定- 25 -

担当
作成日

2019.03.06

1190302

管理番号

作成

承認

株式会社ビー・アンド・プラス
TA20503A

B&PLUS
K.K.
承認番号

高橋

久保田

承認

開発
2019/3/6
久保田Wireless charging system 600W specification
For 12V・24V・48V battery◆ Ferrite clamp for additional purchase
Refer to pages 18-20.
WhiteType code：RFC-H13

Gray
Type code：E04SR401938

Option■ ◆RCS600-OP003
Dsub25P connector cable for I/O signal（Type code：RCS-DSUB-CBL)
This is the included product (Type code: RCS-DSUB) with a cable.
It can be purchased as an option.
16

51

1000

＋30
-0

1

リモートシステム
ユーザーズガイド

システム構成40600W 用設定書き込み用ケーブル

57.6

47.04

リモートパワーサプライシステム

RCS600-CA ＿

型式：RCS600-OP004

RCS600-OP004

PC【本製品の機能】＊ Please turn over for English guide.

配線表【Wiring table】【Connector pin number】
600W 用設定書き込み用ケーブルは、RCS600
シリーズの充電1:茶 14:青
未接続: 2,3,9,10,11,12,13

M2.6X0.45

ユニットに接続し、充電時の電圧、電流及び再充電電圧の設定を行
4:赤 16:灰
15,21,22,23,24,25
14：Blue
1：Brown
Disconnected：2、3、9、
うためのケーブルとなります。

本製品取扱いのご注意

5:橙【Specifications】ご使用前に本書をよくお読みいただくと共に、 4：Red

17:白

16：Gray
6:黄 18:黒
ご使用のバッテリーの許容充電電圧、充電電流を5：Orange 17：White
7:緑 19:空Connector pin: 25ご確認の上、ご使用ください。
pin male (By Hirose)
8:紫 20:桃
6：Yellow 18：Black■製品
仕様
Cable:
12x0.2sq
7：Green 20：Pale Blue
ｺﾈｸﾀﾋﾟﾝ
ﾋﾛｾ製 25ﾋﾟﾝ ｵｽ
Mounting method: Fixing
with two M2.6 screws
8：Purple
安全上のご注意
材質
本 体 ： 軟 鋼 +ﾆｯｹﾙめ っ き
ｹｰﾌﾞﾙ:12X0.2sq◆

10、11、12、13、15、19、21、22、23、24、25

本製品のパラメータ書き込みを行う際は、システムが非対向状態で行ってください。
製品仕様書
TA19303Aｍｍ
高橋
取付方法
M2.6ﾈｼﾞ（ 2本 ）◆に よ電圧設定誤差、電流設定誤差を考慮して設定値の決定を行ってください。
る固定
型式
尺度
承認番号
◆ Output setting◆/ Writing
cable
set
for
600W
(Type
code:
RCS-DATA-CBL)
バッテリーで指定されている上限電圧、上限電流を超えないように設定してください。
担当
RCS600-OP003
1/1
作成日
CODE
◆ バッテリーの使用温度により、上限電圧などが変わる可能性がありますので、使用環境を考慮して、設定値の久保田
2019.03.06
1190303決定を行うようにしてください。
This cable is used to connect
to the charging unit and to set the charging voltage, charging
current
andrecharge
株式会社ビー・アンド・プラス◆ 当設定におけるバッテリーの過電圧、過電流による破損については、当社では責任を負いません。
B&PLUS K.K.
単位

図名

管理番号

作成

‫ڦ‬5&623
voltage. By downloading
the dedicated application software from our website, you can connect the charging unit to a PC
and set various parameters.
For more details, please contact our sales.
外径寸法図


㸩

 











0;

使用方法①アプリケーションソフトのダウンロード◆ Various extension
cables以下の HP
よりユーザー登録後、製品資料ダウンロード画面から、
   本製品型式「RCS600-OP004」を入力し、書き込みソフトのダウンロードを行います。
⑤
   （対応 OS：Windows7,
Windows8.1,③
Windows10）

ダウンロード用 URL : https://www.b-plus-kk.jp/download.html
  ( 右側メニューの製品資料ダウンロードよりお進みください。会員登録が必要です。)④

アプリケーションをダウンロードされましたら、ファイルを解凍後、 ②Passive
アプリケーションを開いてください。（図１）
Head※ USB-COM 変換ドライバーが自動でインストールされない場合は、
Active Head
別途 FTDI の Virtual COM Port ドライバーをインストールしてください。
ご不明な点がありましたらお問い合わせください。
②充電ユニットと PC の接続- 26 -

充電ユニット RCS600-CA ＿とアプリケーションソフトをダウンロード
   した PC を、書き込み用ケーブルで接続し、使用可能なポートが表示

①

（図１）

承認

開発

2019/3久保田

Wireless charging system 600W specification
For 12V・24V・48V battery

Product

Applicable Cable type

Extension cable Signal
for active head
Power

Lengh Type code

p.26

Robot cable

1.5 ｍ RCS600AH-SIR015①
The maximum length of thecable should not exceed 5.5m
2.5 ｍ RCS600AH-SIR025①
when using the optional cable.
Standard cable 1.5m RCS600AH-PWN-015②
Extending the cable of a long2.5m RCS600AH-PWN-025②
distance head may cause
Robot cable
1.5m RCS600AH-PWR-015②
premature switching of CC ⇒ CV.
2.5m RCS600AH-PWR-025②
Extension cable Signal Robot cable
1.5m RCS600CH-SIR-015③
The maximum length of thecable should not exceed 5.0m
for passive
2.5m RCS600CH-SIR-025③
when using the optional cable.
head
3.5m RCS600CH-SIR-035③
Extending the cable of a longPower Standard cable 1.5m RCS600CH-PWN-015④
distance head may cause
2.5m RCS600CH-PWN-025④
premature switching of CC ⇒ CV.
3.5m RCS600CH-PWN-035④
Robot cable
1.5m RCS600CH-PWR-015④
2.5m RCS600CH-PWR-025④■RCS600AH-SIR-0□□
3.5m RCS600CH-PWR-035④
When purchasing only the extension cable as an option, the ferrite clamp is not included.
Please use the ferrite clamp that comes with the head.

■RCS600AH-PW□-0□□

It is a connector on both ends, a 3-pole connector for power and a 5-pole connector for signals.
【For signal】
ヘッド側
Head side

ユニット側
Unit
side

Head side

製品型式の末尾によってケーブル長が異なる【For power】
Unit side

品 目 CD

ヘッド側◆ Battery connection cable
Product

Unit

Batteryside size

Charging
cable
Charging unit
ｵｽ:JR13PK-5P
接 続 ｺﾈｸﾀ
for battery ﾒｽ:JR13JK-5S
ｹｰﾌﾞﾙ:RBT-VUCTF-SW 4X0.3SQK
材質
connection
■製品仕様

取付方法

■ｺﾈｸﾀに製 品 仕よ様る 固 定
接 続 ｺﾈｸﾀ

ｵｽ:D/MS3106B14S-7P

For M6
terminal
For M8terminal

Lengh

取付方法

L(mm)

1191115

RCS600AH-SIR-015

1500

1191116

RCS600AH-SIR-025

2500

Type code 製品型式の末尾によってケーブル長が異なる。
See the品 目 CD
製品型式
chart on1191117
RCS600AH-PWN-015
1191118
RCS600AH-PWN-025
P.26
1191119
RCS600AH-PWR-015
RCS-CBL-M6-01⑤
1191120
RCS600AH-PWR-025
RCS-CBL-M6-02
⑤
製
品
仕
様
書
RCS-CBL-M8-01⑤
TA19B10B
保上
RCS-CBL-M8-02⑤
RCS600AH-SIR-0□※ PWN： 標 準 ケ ー□
ブル

1m
2m
1m
2m

単位

図名

管理番号

型式

承認番号

作成

L(mm)
1500
2500
1500
2500
承認

ｍｍ

尺度

担当

2 /3

C ODE

ﾒｽ:D/MS3101A14S-7S
ｹｰﾌﾞﾙ材 質

製品型式
ユニット側

PWR： ロ ボ ッ ト ケ ー ブ
作 成ル
日1191115～11911162019.12.05
図名単位

標 準 :KVU 2.5X3C

株 式 会 社ｍビｍー ・ ア ン ド製
・品
プ仕
ラ様
ス書

ﾛﾎﾞｯﾄ:NAFUR-14-3

B&PLUS K.K.
尺度

ｺﾈｸﾀに よ る 固 定

型式

保上
管理番号

TA19B12B

RCS600AH-PW□ -0□ □

2 /3

作成

承認

保上

承認番号
担当
作成日

C ODE

1191117～ 1191120

2019.12.05

保上株式会社ビー・アンド・プラス

Battery connection cable

B&PLUS K.K.

◆ Power cable (Model: AYCS-212 BK)This is an AC power cable that connects to the RCS600-AC. (Refer to P.18-20 connection diagram)
5
%5c.

4x%

186（調節可）◆ Aluminum frame stand (model: RCS-STAND01)
Bracket (stand) for mounting RCS600-AC and RCS600-AH.
An instruction manual is available separately. (Document number: T320401)
378

348

給電ヘッド(RCS600-AH)

高さストローク幅）最下点）
437.50（最上点）
520

Installation image diagram
電源ユニット- 27 -

Wireless charging system 600W specification
For 12V・24V・48V battery

10.Identifying and troubleshooting abnormalities

If you have any trouble using this product, please click here. When an error occurs in this product, it is possible to guess the cause of the error fromthe LED display on the side of the power supply unit and charging unit. If you are unable to solve the problem, please contact our sales representative.

LED display for determining abnormalities in the power supply unit and charging unit
Target unit

Name

Detected content and cause

LED
E1 E2 E3 Error

Possible factors

Return condition

Poewr Charge○○○

Power supply unit low Low temperature detection inside thetemperature / heating power supply unit (about -10 °C ± 5 °C)○
Overheat detection inside the power
supply unit (85 ± 5 °C)
Charging unit low
Low temperature detection inside thetemperature / heating charging unit (about -10 °C ± 5 °C)○
Overheat detection inside the charging
unit (85 ± 5 °C)
Abnormality in RCS600 12V: Detect battery voltage 8 ±battery voltage CA
0.5 to 16 ± 0.5 V or less
RCS600 24V: Detect battery voltage 16 ±※１○CA
0.5 to 31 ± 0.5 V or less
RCS600 48V: Detect battery voltage
CA48 32 ± 0.5 to 61 ± 0.5 V or less
RCS600 12V: Over current to battery deOutput overcurrent
tected（35.5 ± 0.5A)
CA
RCS600 24V: Over current to battery detected（21.5 ± 0.5A)
CA
RCS600 48V: Over current to battery
CA48 detected（13.0 ± 0.5A)
Battery temperature Low temperature detection of battery
error(about -10 °C ± 5 °C)
Battery overheat detection (approx. 60 ±5 °C)
RCS600 12V: Detect over voltage to battery
Output overvoltageCA （16.5 ± 0.5V）
RCS600 24V: Detect over voltage to battery
CA （33 ± 0.5V）
RCS600 48V: Detect over voltage to battery
CA48 （63 ± 0.5V）
Charge count error
When charging and stopping arerepeated four times during the 30
seconds after charging starts.

○

Ambient temperature Low tem- Automatic return when tarperature or high temperature.
get detection temperature○
FAN failure. Clogged air vents. rises above 0 ± 5 °C or
falls below 70 ± 5 °C
Ambient temperature Low temAutomatic return when tarperature or high temperature. Use get detection temperature○
under conditions where the surrises above 0 ± 5 °C orrounding environment is closed.
falls below 70 ± 5 °C
Use of different types of bat- Reset battery voltage abteries, such as rated voltage normality
difference.
○

○

○

12

○

○

24

Inconsistency of setting
data. Malfunction.

Remove the over current
condition and reset○○

Reset battery temperature
within 0 ± 5 to 50 ± 5 °C○

Ambient temperature is too low/ too hot. Inadequate current○
setting for battery specifications. Battery deterioration etc.
Inconsistency of setting
data. Malfunction.. External
voltage application.
○

12

○

○

○

○

24

○

12

○

○

○

○

○

○

○

○

○

○

○

○

24

Communication errorA Temperature abnormality of theGap abnormality ※２ head, deviated from the rating gap
Communication error B Overheating of active headoverheating of active Detection of (85 ± 5 °C or
headhigher)Communication error C Overheating of passive headoverheating of passive Detection of (85 ± 5 °C or
headhigher)Communication error D Detects connector disconnection
signal connector disconnection and disconnection

○

○

-

-

-

-

-

-

-

-

Remove the over voltage
condition and reset

Overcurrent detection on the
Keep within the rated
power feed side, high recharge gap and review the reset/
voltage setting value, improper recharge voltage setting
distance/axis misalignment, etc. values.
It deviates from the rated gap / Reset within the rated gap
misalignment, and starts feeding.
Ambient high temperature. Opera- Automatic restoration withtion for a long time. Heat radiation falling of object detection
failure due to ambient environment. temperature or reset
Ambient high temperature. Opera- Automatic restoration withtion for a long time. Heat radiation falling of object detection
failure due to ambient environment. temperature or reset
Connector is disconnected or Connect the connector
broken.
part, or Repair a broken wire

【caution】* 1 The battery voltage error is detected only at the start of charging, and the output overvoltage is detected during charging.
* 2 The LED indications for communication errors A to D differ depending on the unit and type. Please refer to the following.
Power supply unit: Communication error Any of the following behaviors ① to ④ for A to DA
Gap error: Only the Power LED lights up. Or one of the following behaviors ① to ④
B、Ｃ Head overheat error: Only Power LED turns on.
Ｄ
Signal connector disconnection abnormal: Only Power LED lights up.
① Ready lights up or blinks.
② Ready, Charge, and End LEDs light up repeatedly in sequence.
③ Ready, Charge, and End LEDs light repeatedly in that order, and then the Error LED lights.
④ Ready → Charge LED turns on repeatedly in this order.
Charging unit: Communication error Any of the following behaviors (1) to (4) for A to D
① Ready lights up or blinks.
② Ready, Charge, and End LEDs light up repeatedly in sequence.
③ Ready, Charge, and End LEDs light repeatedly in that order, and then the Error LED lights.
④ Ready → Charge LED turns on repeatedly in this order.
- 28 -

Wireless charging system 600W specification
For 12V・24V・48V battery

Reset means any of the following operations.
Turn off the power supply unit, and then turn it on after one minute.
Set the distance between the heads to 200mm or more and turn them on again after 1 minute.
Turn off the charge start signal, hold it for 2 seconds or more, and then turn it on again. (normal open typ)In the case of normal close type, turn off the charge stop signal, hold it for 2 seconds or more, and then turn it off again.
A summary of the phenomenon is shown below for your reference.

Trouble Shooting
Phenomenon
The device does not operate when the
power switch is pressed.

Not charging(Error occurs)

LED
E1 E2 E3 Error

Possible factors and remedies, etc.

Main power (power side) outlet is disconnect- Please take measures in various places.
ed.
The breaker on the main power supply
Please take measures in various places.
side is tripped.
The power cord of the high-frequency
Please take measures in various places.
power supply is disconnected.
Please take measures in various places.
The cord is broken.

Use different types of batteries, such as Check the situation described on the left, and〇 those with different voltage ratings.
take measures such as measuring and replacing the battery voltage.
The battery voltage may be out of the
Check the battery charging voltage and current settings. (The set values vary depending
setting range.
〇on the battery used, so make sure they matchthe battery used.)If more than one battery is connected, Check the voltage of each battery one by one.
one of the batteries may have failed or
be at the end of its life.
It is possible that the battery itself isMake sure the battery is ready for use. Refaulty or has reached the end of its life. place the battery. Please replace the battery
and try to check the charge again.
Review the cable length and cable conIf the charging cable is several meters
long, the charging voltage may be lower ductor diameter.

〇〇
Charging starts, but is completed in a short time andcharging does not continue.

Charging takes longer than
expected. It takes longer than
expected.

than the set voltage due to voltage effect,
and the battery may not be fully charged
or it may take longer to fully charge.

Only power LED is lit
The charging operation starts, but
after the Charge/End LED lights
repeatedly, Error lights up.

〇〇〇
Ready/Charge/End LED lights
repeatedly, but no error occurs.

〇

Turn on the power switch. The LED
lights up. but the battery cannot
be charged.

Immediately after charging starts,
a temperature error occurs in oneof the devices and it does notoperate.

Possible factors

〇

〇

〇

〇

〇
〇

〇

The fuse may be blown or the internal circuit Please contact to our sales.
may be broken.
Since the distance is not within the specifiPlease check communication distance/
cation, the power cannot be fully supplied and center offset.
the charging current may have dropped to
Remove abnomalies and reset.
complete the charging. Basically, Charge/end
is repeated. Also, when the distance axis is off
When the distance axis deviates just before, it
may become Ready/Charge/End.
If the voltage drops immediately after charg- Check the battery condition with a battery
ing and the charging process is repeated,
tester. If the battery is badly deteriorated If
the battery may be deteriorated.
the battery is badly deteriorated, replace thebattery.
The CV voltage and recharge voltage may be Reduce recharge voltage.
close. After charging is complete, the battery
voltage will drop. If the recharge voltage setting is too high, the battery will immediately
reach the recharge voltage and recharge.
When the communication state is unstable, Check that the ferrite clamp of the communication cable is securely attached.
the interference to signal communication
increases as the charging current increases
after charging starts.
An error has been detected or there is Check the lit LED, and refer to the error
an abnormality in the CPU operation.
detection on page 28.
Check to make sure that no wires areconnected to other terminals than thosepermitted. Check that the connectors ofeach device are properly connected.
It may be out of the operating temperature
Check the ambient temperature of the device.
range.
(Low and high temperature)
Check the required space distance on page
12 and whether the equipment has accumulated any dust, oil, or other contaminants, andconsult with our sales.

- 29 -

Wireless charging system 600W specification
For 12V・24V・48V battery

Phenomenon
Possible factors and remedies, etc.
When using the write cable (RCS RCS-DATA-CBL), the software Please close the open software and plug/unplug the USB connecseems to be communicating, but the screen shows The message tor side. After that, start up the software again.
“CONNECTING...”remains on the screen, butit does not become
OK after a while.
Other ＜ Abnormalities in the battery ＞
When using two batteries in series, fully charge each battery to
the same voltage before installing the equipment. When using
two batteries in series, fully charge each one to the same voltage
before installing the equipment. If there is a voltage difference, thecharging unit may fail. If you operate the product with a voltage
difference, it may cause an error in the charging unit. If there is a
voltage difference between the charging unit and the power supply
unit, it may cause an error in the charging unit. If there is a voltage
difference between the charging unit and the power supply unit,
the two units will be synchronized, and the error will occur in bothunits.

One of the reasons why some abnormalities may occur even though the product is operated within the specifications is thatthe customer's operating environment such as below may be the cause of the problem.
・the battery is not charged enough (in time) for the power consumption.
・Power supply voltage
・Environmental noise・Surrounding metal
Check the LED lighting status and the condition in which the abnormality occurs (transmission distance, ambient temperature, etc.),
and consult with our sales representative.

11.Consultation on how to use and repair
B&PLUS K.K.

Wireless Power Supply by〒 355-0311
2452-5 Koya Ogawa-machi Hiki-gun
Saitama JAPANTEL
0493-71-5160
FAX
0493-81-4771
HPhttps://www.b-plus-kk.jp/
E-MAIL sales@b-plus-kk.jp- 30 -

Wireless charging system 600W specification
For 12V・24V・48V battery- 31 -

Wireless Power Supply by

Mail ：sales@b-plus-kk.com
Web ：http://www.b-plus-kk.com* Info may change the mention contents such as specifications without a notice.
Thank you for understanding* Please refer to instruction manual or the user's guide. It can be download by HP.