We offer a comprehensive range of high quality
spare parts and upgrade solutions for IPCO andother manufacturers’ extrusion systems andassociated cooling equipment.
ipco.com---SPARE---PARTS---&-----SERVICE---FOR---TWIN---SCREW---EXTRUDERS-----&---COOLING---SYSTEMS

---––SPARE PARTS, MAINTENANSERVICING FOR ALL LEADING BR
As a major supplier of steel belt cooling systems andadvanced twin screw extrusion systems, we design,
manufacture and deliver integrated powder paintproduction lines. Our scope of supply covers everythingfrom extrusion and cooling equipment to spare parts,service and equipment refurbishment.

BarrelElectric valve cooling pipes
Heating electric cartridges

This breadth of expertise means
we are also able to support
you with a comprehensive
after-sales support package,encompassing everything fromthe supply of spare parts toplanned maintenance, service andequipment repair.
Our global service network means
we can provide this support
anywhere in the world, and ourmanufacturing experience extends
our service / spare parts capability
beyond our own systems to cover
all leading manufacturers ofextrusions equipment including:•
••
•
•
•
•

2OMC
C.A. Picard
Sandvik
Coperion/W&P
Baker Perkins
APVXtrutech

Screw elements

Shaft

Following are just some of thespare or replacement parts wecan supply. If you don’t see what
you need here, please contact
us – it’s likely that we will be able
to help. And remember, we don’t
just support IPCO equipment,
we can provide fully compatible
parts for any brand of extruder orassociated equipment.
••
•
•
••
••

Barrels
Gearboxes
LinersMotorsScrew elements
ShaftsTorque limiters
Other componentsLinerShaft coupling

NCE AND
BRANDS
Shaft cooling system

HMI touch panel

Gear box splitter device

Torque limiter

Water cooled A/C motor

IPCO extruder PCX 55/29
with top feeding andshaft cooling system

3

Components for IPCO and other major brands
We manufacture a comprehensive range of replacement components for IPCO
and other major brands of extruder, with many standard parts available fromstock. The parts shown here are some of the most commonly supplied.

Screw elements
Different screw segments are designed forapplications such as conveying, compression,reverse-conveying, and kneading (dispersionand distribution). We can supply profile
technologies suitable for Erdmenger, Continua,
high volume or standard volume, for IPCO andother major brands.
Standard diameters from 16 to 125mm, larger
diameters (≤ 400mm) available on request.
MaterialHardness

Nitrided steel

900-1050 Hv 0.5

K110 tool steel

57-61 HRc

Powder metallurgy PM-HIP

60-62 HRc

Standard delivery time 6-8 weeks depending on
workload. Express delivery from in-house stock
available for most common or standard screwelements.

4Barrels and liners
We manufacture and supply barrel parts / fullbarrels for openable or closed barrel extruders
manufactured by IPCO and other major brands.
MaterialHardness

Nitrided steel

900-1050 Hv 0.5

K110 tool steel

57-61 HRc

Powder metallurgy PM-HIP

60-62 HRc

Standard delivery time 6-8 weeks depending on
workload. Express delivery from in-house stock
available for most common or standard parts.

Shafts
We manufacture and supply shafts andassociated components for IPCO extruders andall other major brands.
We can produce them to your precise lengthand diameter requirements, and to suit
the relevant internal cooling and profile
specifications We can of course produce them ineither standard (ST) or special (HT) high torquematerial.
Standard delivery time 6-8 weeks depending
on workload. Express delivery from in-housestock available for most common profiles andstandard lengths.

5Support to maximize your productivity
In addition to supplying a comprehensive range of spare parts for all brands ofextruder, we can also help you maintain maximum system productivity throughplanned maintenance agreements and on-call service support.

We offer a choice of tailored support packages
designed to identify and resolve potential
issues before they impact on production. Theserange from detailed inspections and reports,
highlighting recommended maintenance/
remedial action, through to performance
optimisation based around a programme ofscheduled maintenance visits, with spare parts
held on site to ensure maximum uptime.
While these services have been designed tosimplify and reduce maintenance requirements,
we have a network of trained and qualified
engineers who can respond to maintenancerequirements anywhere in the world.
We can also support our systems thoroughthe provision of ‘best practice’ maintenancetraining, passing on the advanced technicalskills necessary for your in-house team toundertake planned maintenance and keep
unexpected downtime to a minimum.

IPCO’s engineers carriedout a complete mechanicaland electrical refurbishmentof this old OMC 25/29

6Complete equipment refurbishment
Our skilled and experienced technicians canundertake the complete refurbishment ofextruder systems, restoring them to their original
performance specifications for maximum
productivity and reliability.
Industry 4.0 upgrades
It is possible to enhance performancefurther still through digital connectivity andcommunication. We can help you design andimplement systems that upgrade both HWand SW to Industry 4.0 specifications.

This OMC 25/29 with calender coolingsystem underwent a complete mechanicaland electrical refurbishment

Global service capability
Operating worldwide, we have invested in theinfrastructure necessary to deliver a genuinely
global service covering everything frominstallation and commissioning to in-housetraining, repairs and spare parts.
This capability is based on a combination ofa local presence in key areas and markets –qualified technicians who can support you atshort notice – and the IPCO engineering team
who are able to provide support anywhere in
the world.

Put our systems to the test
at our Productivity CenterIf you would like to learn more about ourown high performance extrusion and coolingsystems for powder paint production, we havedemonstration equipment available to view at
our Productivity Center near Milan, Italy.
To arrange to visit, please contact your nearest
IPCO office - see ipco.com/contact for details.

Contact us
For more information on our extrusion systems and services, please contact us atspareparts.it@ipco.com or visit ipco.com/extruders7

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