Terminal Box for Remote Sensor

RPK-B148-02

User's guide

Read this guide before installation and operation.
Handle the Terminal Box properly.

■ Dimension

150P8149P7

Attentionfor Safty[ Planning the system ]The Terminal Box for the Remote Sensor is an
enclosure which connects the Detectors with theTransmitter of the Remote Sensor and transmits thedetected signals. The Terminal Box should only be
used for this purpose.
Plan the system to work safely if the Terminal Box
should be damaged.

[ Handling the Terminal Box ]Make the correct wiring and connect as referred to thewiring diagram of this manual.
Wiring errors may cause system failure.
Make sure that the power is turned oﬀ, when start theinstallation process.
Never take the device apart or modify.
Dispose of the device as an industrial waste.

■ Speciﬁcation
Protection Class
Material
Housing
LidO-ring
Terminal block Transmitter
Detector
Procedure for Mounting
Cable GlandTransmitter
Detector
Accessories

2010.07.07

IP67
Aluminum sand mold castingAluminum cutting
Viton
6 poles x 2 / Terminal Screw : M3
8 poles x 3 / Terminal Screw : M3
Attaching by two M5 screws
Mounted on the Terminal Box
150P8 (O-ring attached) : 1pc.
149P7 (O-ring attached) : 8pcs.
Blank Plug BP0525 : 8pcs.(Supplied together with the Terminal Box)

No. T304101De

1

■ Transmitter of DC 3-Wire at use.

● Terminal block No.

㪚㪥㩷㪌NPN

㪪㪮㩷㪈 㪥㪧㪥ConnectingDetector

DC 2-Wire / 3-Wire selector

59

㪛㪚㪊㪮
㪥㪧㪥

㪂
㪦㫌㫋
㪄

㪪㪮㩷㪉

㪦㪝㪝㩷㪆㩷㪛㪚㪊㪮59

㽲㩷㪛㪚㪄㪊㩷㪮㫀㫉㪼㩷㪥㪧㪥㩷㪛㪼㫋㪼㪺㫋㫆㫉

59

59

㽳㩷㪛㪚㪄㪉㩷㪮㫀㫉㪼㩷㪛㪼㫋㪼㪺㫋㫆㫉

㪚㪥㪊
㪚㪥㪋
㪚㪥㪌

㪛㪚㪉㪮

㪂

㪚㪥㪋

㪄

㪚㪥㪌

DC 2-Wire/3Wire Selector
OFFON● Detector of PNP
Transmitter：RPTA-8010-PU
RGPT-3005-V1215-PU
RGPT-4008-V1220A/B-PU
RGPT-9012-V2430-PU
Detector ：DC 3-Wire Detector switch（PNP）
DC 2-Wire Detector switch
RFD series
Mechanical switch● Terminal block No.

㪫㪩㪘㪥㪪㪤㪠㪫㪫㪜㪩㪩㪧㪫㪘㩷㪃㩷㪩㪞㪧㪫59㪚㪥㩷㪌㪦㪥㩷㪆㩷㪛㪚㪉㪮㪦㪝㪝㩷㪆㩷㪛㪚㪊㪮59

DC 2-Wire/3Wire Selector

DC 3-Wire SW
DC 2-Wire SW

PNP

OFFON㪂
㪦㫌㫋㪄㪪㪮㩷㪉

DC 2-Wire/3-Wire Selector㪧㪥㪧 㪪㪮㩷㪈

㪛㪚㪊㪮㪧㪥㪧

NPN/PNPSelector

59

㪚㪥㩷㪋

㽲㩷㪛㪚㪄㪊㩷㪮㫀㫉㪼㩷㪧㪥㪧㩷㪛㪼㫋㪼㪺㫋㫆㫉

Detector switch

59

㪚㪥㩷㪊

ConnectingDetector● Setteing DIP switch

59㪧㪢㩷㩿㪂㪀㪮㪟㩷㩿㪂㪀㪙㪥㩷㩿㪪㪠㩷㪈㪀㪙㪢㩷㩿㪚㪟㪥㪀㪦㪞㩷㩿㪪㪠㩷㪊㪀㪩㪛㩷㩿㪪㪠㩷㪉㪀㪞㪥㩷㩿㪪㪠㩷㪌㪀㪰㪜㩷㩿㪪㪠㩷㪋㪀㪭㪫㩷㩿㪪㪠㩷㪎㪀㪙㪬㩷㩿㪪㪠㩷㪍㪀㪧㪸㫃㪼㩷㪙㪬㩷㩿㪄㪀㪞㪰㩷㩿㪪㪠㩷㪏㪀
NPN/PNP Selector

CN1,CN2 ：Connecting Transmitter
CN3：+
CN4：SI1...8CN5：-2㪦㪥㩷㪆㩷㪛㪚㪉㪮㪚㪥㩷㪈

DC 3-Wire SW
DC 2-Wire SW59

㪚㪥㩷㪋

㪚㪥㩷㪉

NPN/PNPSelector59㪚㪥㩷㪊● Setteing DIP switch
Detector switch

59㪧㪢㩷㩿㪂㪀
㪮㪟㩷㩿㪂㪀
㪙㪥㩷㩿㪪㪠㩷㪈㪀㪙㪢㩷㩿㪚㪟㪥㪀
㪦㪞㩷㩿㪪㪠㩷㪊㪀㪩㪛㩷㩿㪪㪠㩷㪉㪀㪞㪥㩷㩿㪪㪠㩷㪌㪀㪰㪜㩷㩿㪪㪠㩷㪋㪀㪭㪫㩷㩿㪪㪠㩷㪎㪀㪙㪬㩷㩿㪪㪠㩷㪍㪀㪧㪸㫃㪼㪙㪬㩿㪄㪀㪞㪰㩷㩿㪪㪠㩷㪏㪀
NPN/PNP Selector

CN1,CN2 ：Connecting Transmitter
CN3：+
CN4：SI1...8CN5：-59㪚㪥㩷㪈

Detector ： DC 3-Wire Detector switch（NPN）
DC 2-Wire Detector switch
RFD series
Mechanical switch㪫㪩㪘㪥㪪㪤㪠㪫㪫㪜㪩㪩㪧㪫㪘㩷㪃㩷㪩㪞㪧㪫㪚㪥㩷㪉● Detector of NPN
Transmitter：RPTA-8010-PU
RGPT-3005-V1215-PU
RGPT-4008-V1220A/B-PU
RGPT-9012-V2430-PU

㪚㪥㪊
㪚㪥㪋
㪚㪥㪌

59

59

59

㽳㩷㪛㪚㪄㪉㩷㪮㫀㫉㪼㩷㪛㪼㫋㪼㪺㫋㫆㫉

㪛㪚㪉㪮

㪂

㪚㪥㪊

㪄

㪚㪥㪋

■ Transmitter of DC 2-Wire at use.
● RPT8-1803D-PU、RS08TA-018D-PU
Detector ： DC 2-Wire Detector switch
RFD series
Mechanical switch㪫㪩㪘㪥㪪㪤㪠㪫㪫㪜㪩㪩㪧㪫㪏㪄㪈㪏㪇㪊㪛㩷㪃㩷㪩㪪㪇㪏㪫㪘㪄㪇㪈㪏㪛

59

59

㪙㪢㩷㩿㪂㪀

59

59

㪚㪥㩷㪊

㪙㪥㩷㩿㪪㪠㩷㪈㪀● Terminal block No.
Connecting
Detector

㪚㪥㩷㪋
㪚㪥㩷㪌

㪞㪰㩷㩿㪪㪠㩷㪏㪀㪦㪥㩷㪆㩷㪛㪚㪉㪮㪚㪥㩷㪈

NPN/PNP Selector㪚㪥㩷㪉

CN1,CN2 ：Connecting Transmitter
CN3：+CN4：SI1...8㪦㪞㩷㩿㪪㪠㩷㪊㪀㪩㪛㩷㩿㪪㪠㩷㪉㪀㪞㪥㩷㩿㪪㪠㩷㪌㪀㪰㪜㩷㩿㪪㪠㩷㪋㪀㪭㪫㩷㩿㪪㪠㩷㪎㪀㪙㪬㩷㩿㪪㪠㩷㪍㪀

Detector switch
DC 2-Wire SWNPN/PNPSelector
PNP

DC 2-Wire/3-Wire Selector㪧㪥㪧 㪪㪮㩷㪈

● Setteing DIP switch㪦㪝㪝㩷㪆㩷㪛㪚㪊㪮

59

59

59

59

㽲㩷㪛㪚㪄㪉㩷㪮㫀㫉㪼㩷㪛㪼㫋㪼㪺㫋㫆㫉㪬㫅㫌㫊㪼㪻DC 2-Wire/3Wire Selector
OFF㪪㪮㩷㪉

㪛㪚㪉㪮

㪂㪚㪥㪊㪄

㪚㪥㪋

59

59

● RPT8-3007D-PU

CN1,CN2 ：Connecting Transmitter
CN4：SI1...8
CN5：−Connecting
Detector

59

NPN/PNP Selector㪚㪥㩷㪊㪚㪥㩷㪋
㪚㪥㩷㪌㪦㪥㩷㪆㩷㪛㪚㪉㪮㪪㪮㩷㪈 㪥㪧㪥● Setteing DIP switch
Detector switch
DC 2-Wire SW

DC 2-Wire/3Wire Selector

NPNOFF㪪㪮㩷㪉

DC 2-Wire/3-Wire Selector㪦㪝㪝㩷㪆㩷㪛㪚㪊㪮59

NPN/PNPSelector59㪮㪟㩷㩿㪂㪀㪙㪥㩷㩿㪪㪠㩷㪈㪀㪙㪢㩷㩿㪧㪦㪣㪀㪦㪞㩷㩿㪪㪠㩷㪊㪀㪩㪛㩷㩿㪪㪠㩷㪉㪀㪞㪥㩷㩿㪪㪠㩷㪌㪀㪰㪜㩷㩿㪪㪠㩷㪋㪀㪭㪫㩷㩿㪪㪠㩷㪎㪀㪙㪬㩷㩿㪪㪠㩷㪍㪀㪧㪸㫃㪼㪙㪬㩷㩿㪄㪀㪞㪰㩷㩿㪪㪠㩷㪏㪀㪚㪥㩷㪈● Terminal block No.

㪫㪩㪘㪥㪪㪤㪠㪫㪫㪜㪩㪩㪧㪫㪏㪄㪊㪇㪇㪎㪛㪚㪥㩷㪉

Detector ： DC 2-Wire Detector switch
RFD series
Mechanical switch

59

59

59

㽲㩷㪛㪚㪄㪉㩷㪮㫀㫉㪼㩷㪛㪼㫋㪼㪺㫋㫆㫉㪬㫅㫌㫊㪼㪻㪛㪚㪉㪮㪂㪚㪥㪋㪄㪚㪥㪌

59

59

● RPT8-3007D-TYT19

CN1,CN2 ：Connecting Transmitter
CN3：+CN4：SI1...8Connecting
Detector

59

NPN/PNP Selector㪚㪥㩷㪊㪚㪥㩷㪋
㪚㪥㩷㪌㪦㪥㩷㪆㩷㪛㪚㪉㪮DC 2-Wire SW㪦㪝㪝㩷㪆㩷㪛㪚㪊㪮59

NPN/PNP
Selector

DC 2-Wire/3Wire Selector

PNPOFF㪬㫅㫌㫊㪼㪻㪪㪮㩷㪉DC 2-Wire/3-Wire Selector㪧㪥㪧 㪪㪮㩷㪈

● Setteing DIP switch
Detector switch

59㪮㪟㩷㩿㪂㪀㪙㪥㩷㩿㪪㪠㩷㪈㪀㪙㪢㩷㩿㪧㪦㪣㪀㪦㪞㩷㩿㪪㪠㩷㪊㪀㪩㪛㩷㩿㪪㪠㩷㪉㪀㪞㪥㩷㩿㪪㪠㩷㪌㪀㪰㪜㩷㩿㪪㪠㩷㪋㪀㪭㪫㩷㩿㪪㪠㩷㪎㪀㪙㪬㩷㩿㪪㪠㩷㪍㪀㪧㪸㫃㪼㩷㪙㪬㩷㩿㪄㪀㪞㪰㩷㩿㪪㪠㩷㪏㪀㪚㪥㩷㪈● Terminal block No.

㪫㪩㪘㪥㪪㪤㪠㪫㪫㪜㪩㪩㪧㪫㪏㪄㪊㪇㪇㪎㪛㪄㪫㪰㪫㪈㪐㪚㪥㩷㪉

Detector ： DC 2-Wire Detector switch
RFD series
Mechanical switch

59

59

59

㽲㩷㪛㪚㪄㪉㩷㪮㫀㫉㪼㩷㪛㪼㫋㪼㪺㫋㫆㫉㪛㪚㪉㪮㪂㪚㪥㪊

㪄㪚㪥㪋

3

[ Installation for Terminal Box ]● Processing of Cable (example) / Fastening Position① Attach the Terminal Box fasten with 2 Allen screws.
Size ; M5 Length ; longer than 20mm
② It is recommended to apply adhesive for tightening screws to avoid loosening of screws.

Terminal lugs

Insulation tube

6[ Connection of the Transmitter and the Detector ]● Processing of Cable (example) / Fastening Position of Cable <Fig. 1>≧φ 3.5① Process the cores of cable to adapt to the terminal.
② Make sure that outer sheath of cable is positioned inside of the Terminal
Box properly in tightening cable.<Fig. 1-a>Fig. 1● Mounting Cable● Mounting of Cable <ﬁg. 2>

本体
Body

Put a cap and sealing ring on cable, then insert the cable to the body.
ゴムブッシュ
Sealing ring

● Tightening of the Cable Gland <ﬁg. 3, 4>
Put a cap on the Cable Gland and tighten it with a spanner.
Spanner caliber<Caution>

キャップ
CapTransmitter : 17mm <Fig. 3>
Detectors : 14mm <Fig. 4>
When the cable clamp is not ﬁt into slot on the Cable Gland,or tightening of the Cable Gland is done improperly, it may haveinﬂuence on its water tight quality.

Fig. 2● Tightening Cable Gland
Cable Gland for Transmitter Cable Gland for Detectors● Measure of unused Cable Gland <Fig. 5>

17mm

14mm

Insert the blank plugs ( φ 5mm) supplied with the Terminal Box into
any unused cable entrances of the Cable Gland and stop it.
① Insert the blank plug.
② Tighten the Cable Gland.(Refer to Tightening of the Cable Gland for Detectors . Fig. 4)● Connecting to terminal block
In accordance with the wiring diagram on page 3,4 , connect cores to eachappropriate terminal.
<Caution>
Insert the cores to reach the terminals suﬃciently.
In the case of a core was inserted insuﬃciently, the following
problems are may caused ;[A core is not reach to a terminal] The core come out or cause
short circuit with adjoining cables.
[A core is inserted exceedingly] The core cannot be connected
suﬃciently because of terminal catching insulations.
Coolant or cutting chips should not be splashed on inside of theTerminal Box in wiring operation.

Fig. 3
Cable diameter

Tightening
torqueφ 5.0...8.0 6Nm

Fig. 4
Cable diameter

Tightening
torqueφ 4.0...6.5 6Nm

The cap can be shut up tightly to the body.

● Measure of Unused Cable Gland[ Tightening of the lid on the Terminal Box ] <Fig. 6>① Make sure that the O-ring is equipped with the lid properly.
( Check the O-ring whether it has any ﬂaw )② Check the wiring condition to avoid the lid catching of the lead wire, and clean
the Transmitting Ampliﬁer with air blow and dry it with heat gun in tightening of the lid.
③ Fit the lid on the Terminal Box to wrench close the lid smoothly or not to damaged
thread of the lid, and insert it properly.
④ Tighten the lid reach the Terminal Box with your hand, then insertappropriatetools intoholes ( φ 5.2) on the side of the lid and fasten it tightly. (turn the lid 30...40° )Fig. 5● Fastening Lid on the Terminal Box

30...40°[ Bending Cables ] <Fig. 7>
Using sensors with its cable bending, bend cables at a point that apart more than 10mm
from the cable entries of the Cable Glands.
Refer to speciﬁcation of each sensors regarding bending radius for cables.

Fig. 6● Bending Cables[ Attention for Watertight Quality ]The value that indicated in this guide is the recommended value to fulﬁll the protection
class IP 67.
Protection with a cover is required if the Terminal Box will be exposed to coolant sinceelasticity of cables vary with the material.

[ Replacement of Cable Glands ]Replace the sealing rings of Cable Glands when you change sensors in maintenance toavoid decline of its watertight quality.
Sealing ring
Codefor transmitter 991995008
991995007
for detector

Type number
KBC-F2/E150P8
KBC-F2/E149P7≧ 10mmFig. 7(Former NIHON BALLUFF co.,Ltd)

URL http://www.b-plus-kk.jp
Specifcations are subject to change without no tice.

4