wireless power supply for AGV

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Wire

Wide
lineupAGV

120W~1kW

electric
towing vehicle

600W~2kW

electric
forklift

2kW

Product catalog

No,1

４０
years

Among the market research on wireless charging systems for AGV,
achieved No.1 sales volume share in 2020in the global Japanese market.

market share

Others
10.4%

63.0%

Automotive

Company B

20.9%

44.3%

Electronic components
Foodothersin the wireless charging industry

14 . 8 %Company A

24.3%

14 . 8 %7. 4 %

Japanese global market | Usage （2020 results)

Japanese domestic market | sales volume（2020 results)※resarched by Fuji Keizai Co., Ltd.

plenty ofThis isApplications

auto parts manufacturer G

Collaborative robot manufacturer D

AGV manufacturer S

AGV manufacturer A

Reduce the burden of battery replacement

Realize 24 hour continuous operation

Eliminates the need for frequent battery replacement,
greately reduce the number of manual replaecment and maintenanceto by also reducing a spare battery inventory, operating costs
or inventory can be reduced.

By automating battery charging, you can operate 24 hours a day
365 days a year without the need for battery replacement.

Less maintenance operations

Prevent battery deterioration

Reduces the possibility of accidents such as battery drop and short circuit,and simplifies maintenance management to do. Maintenance –related
issues such as wear, disconnection, and short-circuiting of plugs that areconnected each time charging. It also helps to reduce troubles that occur.

Using the loading and unloading time, our product charge the battery little bylittle for each cycle. Repetition of shallow charging and discharging reduces
deterioration of the battery and leads to linger life.

FA equipment manufacturer T

Conveyance equipment manufactuer MFree charging simulation and 4 easy steps to installation
We will check the current situation and provide a free simulation of what would happen if you went wireless.
We will make the best proposal for your system. The system implementation will be carried out smoothly in 4 steps.

Electronic equipment manufacturer B

Specialized machine manufacturer Y

Equipment manufacturer Y

Checking the operational status
Measuring current consumption

Simulation
Unit selection

Product quate
and order

del i very
start of operation

output power

uniquewirelesscharging

advantages

1high flexibility
compact design

Various charging heads
flexible operation suitability

4Overshelming lineup
In addition to a wide range of product lineups ranging from 120W to 2000W to suit various charging situations,
we have developed a variety of product groups that meet customer needs and are used in a variety of situations.

600W~2000W
12V~48V compatible

2

2kW

1kW

600W

120W

Head forlow-floor type AGV

Fast startup
Start charging quickly

Just by facing each other,
the heads instantly recognize each other and start
charging automatically. The
time it takes to start
charging is a whopping 1.3
seconds. *B&PLUS' unique
technology does not require
any separate sensors.

Extremely small
Charging unit

3

Double head type
Charging unit

Charging unit withzero battery consumntion

The charging unit can be
powered only by wirelesslytransmitted electricity, so it
does not consume thevehicle's battery. Sinceelectric power can be used
only for driving, it also
contributes to improving
operating efficiency.

No sensor required

Starts in 1.3 seconds*Actual value when using RCS600

Support battery selection！

Set sales
is possible

Superior environmental resistantPower supply unit

Chargethe battery

Overwhelmingly compact design

The RCS series has a compact
system configuration, from thepower supply unit to thecharging unit, taking into
consideration installation andmountability. In particular, thepalm-sized charging unit is thesmallest in the industry evenwith a high capacity output of
1kW. It can also be installed on
small AGVs.

6

We also accept inquiries about contact-type charging. Please feel free to contact us

Can be connected tolead batteries andlithium-ion batteries.

Compact！

B&PLUS' RCS series has a special control system that uses
high voltage and low current, making it possible to minimize
heat generation. Therefore, it is possible to suppress theinfluence on peripheral devices and the temperature rise
within the system.

Richlineup5 High environmental resistancewith IP65 certification

Small cable diameter
generates less heat

Unit starts withwireless power

High-current high-speed charging
compatible with large machines

The charging head, which isfilled with resin inside, has highprotection properties and ismaintenance-free. Dustproof
and waterproof performanceis ensured, allowing stable
operation over long periods of
time.

7

External signal output
and battery detection possible

It is possible to output signals
to the outside from the LED
display of each power
supply/receiver unit and the
D-sub connector. By connecting to an indicator light, etc.,
you can quickly check the
charging status and theoccurrence of errors.

Notes on using wireless charging equipment○ This product, which is one of those high frequency utilization equipment of Radio Law. In the case of using in Japan, pleaseapply for a permission application for high frequency utilization equipment permission to Ministry of Internal Affairs and Communications.
○ Please take appropriate action after confirming by yourself the standards and regulations to which the customer's system should conform.
○

For the control communication device that is installed in the product, there is no need for (diploma) radio station authorizationof the Minister as it corresponds to“ a weak radio station (weak radio○ However, please be careful when operating it as it may affect electronic devices (sensor devices) and medical devices (pacemakers, etc.).

Product
information
RCS600The definitive version of compact wireless charging!

Ideal for small and medium-sized AGV
Compatible with small charging units
for further space savings

Product specification
Passive head

Charging unit

12 V type

CC- C VCC : m a x 3 4 A

C V: m a x 15v

24 V typeC P- C V

CC : m a x 2 5 A

C V: m a x 3 5v

48 V typeC P- C V

CC : m a x 12 A

C V: m a x 6 0 v

Active head

Power supply unit

AC 10 0V ±10 % s i n g l e - p h a s e
AC 2 0 0V ±10 % s i n g l e - p h a s e

Input
Power
specifications

W260 × D160 × H80 (mm)Standard W170×D100×H45 (mm)Standard W254 ×D125 ×H45 (mm)Compact・
W143 × D135 × H77 (mm)Ultra compact

Long distance W250×D150×H40 (mm)Long distance W250×D150×H40 (mm)Ultra compact W250×D100×H45 (mm)Ultra compact W250×D100×H45 (mm)Standard

Size

600W wireless charging system

max.current consumption 9A(at 10 0V ) 、4 . 5A(at 2 0 0V)※S t a n d a r d : c o m m o n f o r 1 2 V/2 4 V/4 8 V t y p e※C o m p a c t / U l t r a c o m p a c t : 2 4 V t y p eStandard/Long distance/Slim

W210 × D350 × H80 (mm)Weight2.7kg

Standard 2.0kg

Long distance 3.1kg

Standard 3.0kg

Long distance 3.3kg

3.5kg

Procetcion
class

IP40

Standard IP65

Long distance IP6X

Standard IP65

Long distance IP6X

IP20

Other
specificaions

Target battery

Lead/Lithium ion battery

Transmission distance and center off-set betwwen the heads

valid

External input/output signal

Influence of surrounding metal

X direction

G

0 〜5 0℃

Ambient temperatureStandard Passive headStandard Active headLong distance head (common)

Slim head (common)

F

A

B

A

C

A

A
F

A
surrounding metal

A

B

B

Ydirection

FCA
surrounding metal

surrounding metal

EStandard setG

Set patternCompact

Superior environmental resistantLong distanceLow fllor modelXsurrounding
metal

A

G

D

Y

F

A

B

C

H

D

E

F

G

H

-

-

Standard head

0〜 20 mm

± 10 m m± 15 m m

Standard head

45 mm

57.5 mm

87mm

46mm

45 mm

-

Long distance head

20〜 4 0 mm

± 10 m m± 20 mmLong distance head

-

-

-

-

-

0※

40mm

-

Ultra compact head

20〜 4 0 mm

± 10 m m± 20 mm

Ultra compact head

50mm

65 mm

-

-

-

-

-

45 mm

*The long-distance head is not affected by surrounding metal and can be installed surrounded by metal.

Power supply unit ・Active head

Mounting bracket
Assembly type
AGV（Vehicle) side
Charging unit

Charging station side
Passive head

Active head

Power supply unit

12

V typeMaximum
output current

34 AStandard(normal close): RCS600B-CA12

Old Standard : RCS600-CA12(normal open)

Standard ： RCS600-AC

24V type
MaximumStandard

25A(normal open)

output current(normal close): RCS600B-CA24

Old Standard： RCS600-CA24
Compact(normal close)： RCS600S-CA24

Ultra compact： RCS600S-CA24-L2(normal close)48

V typeMaximum
output current

10A

Standard(normal close)Standard： RCS600-CH-015

Standard： RCS600-AH-005

Long distance： RCS600-CH-L-015

Long distance： RCS600-AH-L-005

Low fllor model： RCS600-CH-L2-015

Low floor model： RCS600-AH-L2-005

Environmental resistant typewith standard head
： RCS600NF-AC

Environmental resistant typewith long-distance head
： RCS600NF-AC-L

Target ：Active head

Type：RCS-PUSHMAC
Targetpush-forward unit：

Wireless charging can be possible
even if Roll box palet is on

This is a bracket that fixes the power supply unit/ active head.
The mounting position can also be adjusted forward and backward
and up and down. It is also possible to install a power supply unit on the back.
We will send you a complete set of parts, so you will have to assemble it yourself.

for standard power supply unit

RCS-STAND-01

for environmental resistant typepower supply unit

RCS-STAND-02

for ultra compact head type

RCS-STAND-03

AGV

AGV

cannot get any closer …

〜300mm
or〜600mmActive head is commng in!

You can set the charging station with pushing forward the active head.
The distance to push forward can be adjusted according to the customer's demand.
Two stroke patterns are available: 300 stroke and 600 stroke.

Low floor model： RCS600-AC-L2: RCS600B-CA48

Is it okay to get caught durign pushing forward?

Old Standard : RCS600-CA48

No problem!

(normal open)*If you have selected a low-profile head, please also use a low-profile unit.
*Head cable length is standard 1.5m for passive head and 0.5m for active head (3m for others).
*Charging units are available with normal open and normal close type. Please contact your sales representative for details.

An entrapment prevention case is also available as an option.
Please contact your sales for details.

Product
information
RCS1000

Large capacity yet compact
Build an optimal charging systemwith flexible head configuration

Double head type charging unit
Charging unit that can connect

24V type Type：RCS1000D-CA24【Example①】Use an active head in a different position than the first head
Maintains
traditional functionality

２ passive head to１ unit.

2

lane
lane AA

1

PATLITE Set

Type：RCS- PTL-SET01

®

2

1

lane
lane BB*Simultaneous charging is not possible

1kW wireless charging system

Charging even withthe active head using
in a different route【Example②】Soon after stopping in lane A, stopping again at lane B
charging will be done at either stop position.

Long distance head x2

Standard head x2

Passive headthat are not in use
will be in a static state

Automatically recognizes
and starts charging

Ideal when you want to install charging stations in different
directions on the AGV driving route, or when charging
stop points are slightly shifted. By supporting flexible
placement, the degree of freedom in station installation
is expanded. Additionally, by replacing the charging unit,
you can add a passive head to your existing charging system.
Even if there are two heads, there is only one charging unit,
so control with AGV is possible as before.
TargetTarget：・The number of active heads
can be minimized

lane Alane B・Make the most effective
use of downtime

Target ：The "ready", "charge", "end" and "error" signals displayed by the LEDs
on the side panel of the power supply unit/charging unit can be output
to the PATLITE. You can monitor the charging status from a distancewithout having to get close to the unit.

Dsub25P connector cable for I/O signal

Display charging
status withlight color

PATLITE ®

Type ：RCS-DSUB-CBL*Vehicle and charging unit are not included.

There is no need to select a patrol light from the beginning.
It can be difficult to find a suitable product among a large number ofindicator lights. The current consumption and voltage of the PATLITE
selected by B&PLUS have been confirmed, so you can save yourself
the trouble of selecting one and use it with confidence.

Product specification
Standard

Charging unit

Set patternCompact

Power
Specifications

Superior environmental resistantLong distancePassive head

24 V type CC- C V

CC : m a x 3 3 . 5 A

48 V type CC- C V

CC : m a x 17A

AC 2 0 0V ±10％ s i n g l e - p h a s e

input

max.current consumption

C V: m a x 6 0 v

W280×D200×H80 (mm)Standard W170×D100×H45 (mm)Standard W210×D150×H45 (mm)Long distance W250×D150×H40 (mm)Long distance W250×D150×H40 (mm)

W350 × D210 × H80 (mm)Superior environmental resistantW450 × D200 × H80 (mm)※Standard/Compact : common for 24V/4 8V type
※W head : 24V type

WeightStandard 2.7kg Compact 2.2kg W
W headhead 4.7kg

Standard

2.0kg

Long distance 3.1kg

Standard

2.8kg

Long distance 3.3kg

IP40Standard

IP65

Long distance IP6X

Standard

IP65

Long distance IP6X

Target battery

Lead/Lithium ion battery

Protection
class
Other
specifications

AG V（Vehicle）side
Charging unit
24

V typeMaximum
output current

34 A

Passive head

Active head

Power supply unit

Transmission distance and center-offset between the heads

3.3kg

Superior
environmental 6.1kg
resistant

IP20

External input/output signal

valid

Influenece of surrounding metal

direction

Standard passive headStandard active headLong distance head (common)F

AC

Old standard ：RCS1000-CA24(normal open)

Compact ：RCS1000S-CA24(normal close)

17A

0 〜5 0℃

Standard
Long distance

Charging station side

(normal close)

Double head：RCS1000D-CA24

48

Ambient temperatureStandard ：RCS1000B-CA24(normal close)

V typeMaximum
output current

7. 5 A
Standard/Long distanceCompact W135 ×D143×H77 (mm)W headC V: m a x 3 0 v

Pwer supply unit

※別 売りのACケーブル（AYS - 2 1 5）をご使 用いただければ 、AC 1 0 0 V±1 0 ％ 単 相でも使 用可 能Standard W260×D160×H80 (mm)Size

Active headStandard ：RCS1000B-CA48(normal close)

Old standard：RCS1000-CA48

Standard：RCS1000-CH-015

Standard：RCS1000-AH-005

Long distance：RCS1000-CH-L-015

Long distance：RCS1000-AH-L-005

Standard： RCS1000-AC

B

A

B

Long distance： RCS1000-AC-L

F

Superior environmental resistant：C

RCS1000NF-AC

Compact ：RCS1000S-CA48

E(normal close)

G

X

Y

Standard head0 〜 15 m m± 10 m m± 10 m m

Long distance head

20〜 4 0 mm

± 10 m m± 20 mm※*For long-distance heads, the total XY center-offset is up to 20mm.

F

A

Surrounding metal(normal open)*Head cable length is standard 1.5m for passive head and 0.5m for active head (3m for others).
*Charging units are available with normal open type and normal close type. Please contact your sales for details.

A

direction

Surrounding metal

Surrounding
metal

F

D

G

A

B

C

D

E

F

Standard head

100mm

100mm

100mm

45 mm

45 mm

-

Long distance head

-

-

-

-

-

10mm

G
※

40mm※

*Long distance head can be embedded in metal. When using surrounding metal F with 0mm, G is 30 and a protrusion of 10mm is required.

Product
information
RCS2000

Achieves high-speed charging
with the highest output
inhistory.

Easily and efficiently charge and maintainlarge AGVs, electric towing vehicles, and electric forklifts.

※*As of October 2021, this indicates the maximum output of our wireless charging products.

Product specification
Charging unitPower
specifications

2kW wireless charging system

Size

Passive unit

24 V type CC- C V

CC : m a x 6 7A

C V: m a x 3 0 v

48 V type CC- C V

CC : m a x 3 4 A

C V: m a x 6 0 v

Active unit

Power supply unit

input

AC 2 0 0V ±10％ single-phase
7. 2 A

Maximum current consumption

W280×D200×H80 (mm)W250×D150×H40 (mm)W250×D150×H40 (mm)

W350 × D240 × H131.2 (mm)

4.6kg

3.0kg

3.3kg

8.5kg

Protection
class

IP40

IP6X

IP6X

IP20

Other
specifications

Target battery*24V/48V common

Weight*24V/48V common*24V/48V common

Lead/Lithium ion battery

Transmission distance and center off-set between the heads

External input/output signal

valid

Influenece of surrouding metal

X direction

G

0 〜5 0℃

Ambient temperature

Passive head RCS2000-CH / -CH-B48

Acttive head RCS2000-AH / -AH-B48

surrounding metal

su rrou n d i n g met alACD

Y direction

B

D

B

A

C

F

E

Transmission
distance（G）

10 〜 2 5 m m / 2 k W 2 5〜 3 0 m m / 1. 5 k W
3 0 〜 3 5 m m / 1. 0 k W 3 5〜 4 5 m m / 5 0 0 W

A

B

C

D

E

F

Active head

0mm

0mm

-

-

40mm

-

Center off-set（X･Y）

X direction ± 10 m m

Passive head

-

-

20mm

40mm

-

40mm

Y direction ± 2 0 m m

Charging time
When installing a charger on a large vehicle, etc.

ction
Double the charging current by multiple parallel connection

can beshortened!

Achieves high power and speedy charging

Procection filter
for power supply unit
RCS-FILTER02
RCS-FILTER02-SET

Charging station side

Charging unit

Passive head

Active head

Power supply unit

RCS2000-CA24

RCS2000-CH-015

RCS2000-AH-005

RCS2000-AC-B24

24

V typeMaximum
output current

67A

Target：A dustproof filter kit that protects the RCS2000 series power supply unit, which is equippedwith an air cooling fan as standard. Protect your power supply unit by replacing it regularly.

Please contact your sales for details.

AG V（Vehicle）side

Type：RCS-FILTER02 / RCS-FILTER02-SET

FilterPolyester/vinylon 2.5mm thickness

guard, cover

Resin（PPE+PS）*This product is attached to the intake port of the power supply unit to reduce dust and mist, and is not intended to completely prevent it.
*Do not cut or wash the filter.
*Please check the filter regularly and replace it if it is clogged or deteriorated. A dirty filter may cause malfunction or fire.

Procection box
for power supply unit
Block the suction of dust floating in the air!

48V type

Maximum
output current

34 A

RCS2000-CA48

RCS2000-CH-B48-015

RCS2000-AH-B48-005

RCS2000-AC-B48

Target：opossiteintake part

This box is designed to control the suction of foreign substances floating around in the factory, such as dirt, dust, and oil mist.
If you are using the power supply unit in a location where foreign objects are likely to fly around, we recommend storing it in a box.
The BOX has an intake part and an exhaust part, which can keep the temperature inside the BOX the same as the room temperature outside.
horizontally

exhaust part

600 mmvertically

You can choose
how to place it
according to
the floor space

200 mm※with 15 mm*Head cable length is standard 1.5m for passive head and 0.5m for active head (3m for others).
*The charging unit is available with normal open type. Please contact your sales for details.

400 mm*Anchor is not included.

rubber feet

Wireless power supply system for AGV

B N 2 1 0 5 He 2 0 2 4/08

Sries

Option list

01

Filter for power supply unit

600 1000 1000A

RCS-FILTER01
Filter: 24 pieces/Filter mounting tape: 8 pieces

RCS-FILTER02 (Filter)
RCS-FILTER02-SET (Filter, guard, cover set)

02

2000
)

Cable to write charging settings to a compact charging unit

RCS-DATA-CBL03 (cable length 2m/TypeA-TypeC)
RCS-DATA-CBL04 (cable length 2m/TypeC-TypeC) 600 100003

Connector cable for input/output signals

600 1000 1000A 2000

RCS-DSUB-CBL

04

A protective filter for the air intake vent on the side of the power supply unit. Please use it by pasting it on the two intake ports.
Protects the inside of the device from dust and oil mist. If the surface becomes black, we recommend replacing it with a new filter.
*There is one air intake on each side of the power supply unit. Please paste it on both.
*As a guideline for when to replace it, we recommend replacing it before the opening of the intake part is no longer visible.
A protective filter for the air intake vent on the side of the power supply unit. Use by pasting it on the air
intake to protect the inside of the device from dust and oil mist. We recommend replacing it when thesurface becomes black.
This connector cable connects the Type C connector to the charging unit and the Type A connector to
the PC, allowing you to change the parameter settings of the charging unit. The software can be
downloaded for free from the website.
A cable that can input and output signals to the outside. Used to capture signals to external devices
such as indicator lights and PLCs. Signals such as charging, charging completed, and errors can be
input and output. *Can be connected to each unit.

600 1000 1000A

Battery connection cableM 6 terminalcable

M 8 terminal
cable

RCS-CBL-M6-01 (1m)
RCS-CBL-M6-02 (2m)
RCS-CBL-M6-01-C (connector type 1m)

M 8terminal
cable

RCS-CBL-M8-01 (1m)
RCS-CBL-M8-02 (2m)
RCS-CBL-M8-01-C (connector type 1m)

2000

RCS2000-CA24

RCS2000-CA48

RCS-24CBL-M8-01 (1m) / 02 (2m)

RCS-48CBL-M8-01 (1m) / 02 (2m)05 Battery series/parallel connection cableM 6 terminal cableThis is a cable that connects the charging
unit and battery. Cable length can also be
selected. The model differs depending on theunit. Please check the unit you are using.

600 1000 1000A 2000
M 8 terminal cable

RCS-BTCBL-M6-003 (0.3m)

06 Thermistor cable

RCS-BTCBL-M8-003 (0.3m)

600 1000 1000A 2000

RCS-THERM1.5 (1.5m) / RCS-THERM2.5 (2.5m) / RCS-THERM-C (connector type 2.5m)

This is a cable that connects
the charging unit and battery.
Available for M6 and M8
terminals, allowing you toselect the cable length
according to the AGV
specifications.

This is a cable that connects
batteries.

Wire between the charging unit and the battery, anddetect the battery temperature with the thermistor
part.

07
600
Active head
Robot cable

RCS600AH-SIR-***
1.5m / 2.5m

RCS600AH-PWR-***
1.5m / 2.5m

Active headStandard cable
Passive head
Robot cable

RCS1000AH-SIR-***
1.5m / 2.0m / 2.5m

RCS600AH-PWN-***1.5m / 2.5m
RCS600CH-SIR-***
1.5m / 2.5m / 3.5m

RCS600CH-PWR-***
1.5m / 2.5m / 3.5m

Passive headStandard cable

081000 / 1000A

AC power cable and adapter

2000

RCS1000CH-SIR-***
1.0m / 2.0m / 3.0m

600 1000 1000A 2000

RCS-STAND-01 (for standard unit)
RCS-STAND-03 (for power supply unit for low floor type AGV)

600 1000 1000A

11 Output signal display PATLITE® set
RCS-PTL-SET01

600 1000 1000A 2000

RCS1000CH-PWR-***
1.0m / 2.0m / 3.0m
RCS1000CH-PWN-***1.0m / 2.0m / 3.0m

/ RCS-STAND-02 (for superior environmental resistant unit)

RCS-BRACKET-S

Active head push-out unit stand to secure the power supply unit and active head. The
mounting position can also be adjusted forward and backward and up and down. It isalso possible to install a power supply unit on the back. This product is assemble-yourself type.

A mounting bracket dedicated to small charging units.
Mounting screws are already installed on the main body side of the small charging unit.
(1 set of 2 pieces)
A set includes an input/output signal cable (RCS-DSUB-CBL), a terminal block, and apatrol light (NE type multi-color model). You can use it as is without having to select any
equipment. It can also be connected to a power supply unit and can be used tovisualize the situation. Please refer to the instruction manual for details.

12 Active head extrusion unit
RCS-PUSHMAC

600 1000 1000A 2000

RCS2000AH-PWR-***
1.5m / 2.5m / 3.0m

If the power cable diameter you are using is thicker than 2sq, please use this set to relay and connect. The relay adapter
supports cable diameters from 2sq to 3.5sq. (Relay adapter model: WA3420K)

09 Stand for fixing power supply unit/active head (assembled type)

10 Mounting bracket for small charging unit

RCS2000AH-SIR-***
1.5m / 2.5m / 3.0m

RCS1000AH-PWN-***1.5m / 2.0m / 2.5m

RCS600CH-PWN-***1.5m / 2.5m / 3.5m

RCS-CBL02

RCS1000AH-PWR-***
1.5m / 2.5m

2000

Please use this when you want to push the active head forward and install a charging station.

Contact

Head quarters&Technical center

2452-5, Koya, Ogawamachi,Hikigun Saitama-ken, Japan
355-0311
Mail sales@b-plus-kk.jp
HP https://www.b-plus-kk.jp/en.html