Tube
Cleaning
Equipment,
Accessories
andSupplies

WET AND DRY TUBE
CLEANING SYSTEMSELECTRIC, PNEUMATIC,AND AIR MOTORSSHAFTS AND CASINGS,
BRUSHES, SCRAPERS,ACCESSORIES AND
SUPPLIES

Thomas C. Wilson, Inc.

Tools for cleaning
tubes in ...

HEATEXCHANGERS
FIRE TUBE AND
WATER-TUBE
BOILERSCONDENSERS,CHILLERS AND
ABSORBERS
and other tubular
structures andpressure vessels

The right tools for the job

To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872

Thomas C. Wilson, Inc.
Wilson...
A Family Tradition
Thomas C. Wilson, Inc. wasfounded by my grandfather in
1925. The company originallydeveloped a line of air, water andelectrically driven tube cleanerswhich, with improvements fromtime to time to keep abreast ofadvances in metallurgy andtubular apparatus design, remains
unsurpassed to the present day.
These tools and other Wilson
tools and accessories are now
sold to the process, power, HVAC,
commercial and military markets,
both domestically and abroad.
Our engineering department is
continually updating our current
products and developing newones to help increase theefficiency of those working tobuild, repair and maintain heatexchangers, boilers, condensers,
chillers/absorbers and similar
products.
Our success through the years
has been a direct result of ourcommitment to outstanding
customer service. From ourservice hotline to our money
back guarantee, we are committed
to insuring not only the qualityof our products, but also thecomplete satisfaction of you, ourcustomer.
Sincerely,

Stephen Hanley
Vice President

Service Hotline
If you have technical questions about tube cleaning and expanding,or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636
and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
There is a Thomas C. Wilson, Inc. representative or distributor in many
major city, domestically and internationally. Please write (e-mail:sales@tcwilson.com), call (718-729-3360) or fax (718-361-2672) us tolocate your area representative.

Customer Satisfaction/Money Back Guarantee
If, for any reason, you are not satisfied with your purchase, simply
return it to us within 10 days, and we will refund the purchase price of
the unit, exclusive of shipping and handling costs.

One Year Limited Warranty
All Thomas C. Wilson, Inc. products are manufactured, tested andinspected in accordance with strict engineering requirements and arewarranted to be free from defects in materials and workmanship.*

DeliveryThomas C. Wilson, Inc. products are delivered by all major common
carriers, and next day delivery is available. We also have same day,counter-to-counter delivery on request.

What’s On Your Mind
We’re always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service.
We want to know what you think. Please write, call or fax us withyour comments or suggestions, or reach us via the Internet at
http://www.tcwilson.com.

THOMAS C. WILSON, INC. MAIN FACILITY:
21-11 44th Avenue • Long Island City, NY USA 11101-5088(800) 230-2636 • (718) 729-3360
fax: (718) 361-2872 • e-mail: tcwilson@tcwilson.com.

How to OrderOur sales engineers are available Monday - Friday, 8:30am to 6:00pm EST.
The easiest way to order is to look up the product that you would like topurchase and note the corresponding part number. Then call toll free(800) 230-2636. If you are not sure exactly what tool you need, just giveour experienced staff the details and they will help you to find the rightproduct for your application.
You can use your Visa, Mastercard or American Express card to order.
* There is a minimum order of $50.

All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
* The warranty is subject to conditions and limitations. Call for details.

© Thomas C. Wilson, Inc. 1939-2003
No unauthorized reproduction permitted

24 HOUR SERVICE
365 days a year...Call

1-800-230-2636

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com
www.tcwilson.com

Table of Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . .Page 2

Product Locator
Cleaning Heads
Smart Tube Cleaning . . . . . . . . . . . . . . . . . . . . . .Page 24

Kits for Cleaning Heat Exchangers, Condensers
and Other Small Diameter Pressure Vessels
Wils-Away Electric Tube Cleaning Kits . . . . . . . . . . .Page 4(3/8 to 11⁄2-Inch OD Tubes)
MS Series Air-Driven Tube Cleaning Kits . . . . . . . . .Page 6(5/8 to 2-Inch OD Tubes)
Blo Gun Air/Water Driven Tube Cleaning Kits . . . . . .Page 8(3/8 to 1-Inch OD Tubes)
Wils-Away Pneumatic Tube Cleaning Kits . . . . . . . . .Page 9(3/8 to 11⁄2-Inch OD Tubes)
PG Series Air Driven Tube Cleaning Kits . . . . . . . . .Page 10(1/4 to 11⁄4-Inch OD Tubes)
TP-302 Air Driven Tube Cleaning Kits . . . . . . . . . . .Page 12(3/4 to 21⁄2-Inch OD Tubes)

Kits for Cleaning Fire Tube and Water Tube
Boilers, and Other Large Diameter Pressure
Vessels
Wils-Away Electric Tube Cleaning Kits . . . . . . . . . .Page 14(11⁄2 to 41⁄2-Inch OD Tubes/Fire Tube Boilers)
Vacuum Cleaners and Accessories . . . . . . . . . . .Page 16(Fire Tube Boilers)
FT Series Air Driven Tube Cleaning Kits . . . . . . . . .Page 17(2 to 41⁄2-Inch OD Tubes/Fire Tube Boilers)
C Series Air Driven Tube Cleaning Kits . . . . . . . . . .Page 18(1 to 21⁄2-Inch OD Tubes/Water Tube Boilers)
ECT Series Air Driven Tube Cleaning Kits . . . . . . . .Page 20(21⁄2 to 71⁄2-Inch OD Tubes/Water Tube Boilers)Plant Manager’s Kit . . . . . . . . . . . . . . . . . . . . . . . . .Page 21(3/8 to 41⁄2-Inch Boilers AND Heat Exchangers)
EP Series Air Driven Tube Cleaning Kits . . . . . . . . .Page 22(11⁄2 to 61⁄2-Inch Boilers and Large Diameter Pressure Vessels)

Spiral, Spin Grit and Spin Clean Brushes . . . . . . .Page 25
Expanding Brushes, Expanding Scrapers . . . . . . .Page 26
Straight Wheel Brushes, Curved Wheel Brushes,
Buffing Tools, U-Bend Cleaning Assemblies . . . . .Page 28
Shafts and Casings, Wils-Away Accessories . . . . . .Page 29
Model A and Model B Cutter Heads,
Universal Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 30
Cone Cutters, Cutter Wheels,
Type C Flexible Holders, Drill Heads . . . . . . . . . . . .Page 31
Model SE Cutter Heads . . . . . . . . . . . . . . . . . . . . . .Page 32
Model R Cutter Heads . . . . . . . . . . . . . . . . . . . . . . .Page 33
Model CHJ Cutter Heads . . . . . . . . . . . . . . . . . . . . .Page 34
Swing Frame Brushes . . . . . . . . . . . . . . . . . . . . . . .Page 35
P Brushes, SPE-DUR/M/K Cutter Bits . . . . . . . . . . .Page 36
PG, PGX-2, TP-302 Accessories . . . . . . . . . . . . . . . .Page 37
Universal Expanding Brushes,Type SC Flexible Holders, Sectional Brushes . . . .Page 38

Accessories
Type H-F, M-F, M-M and F-F Adapters . . . . . . . . . . .Page 39
Air and Water Hoses . . . . . . . . . . . . . . . . . . . . . . . . .Page 40
Pneumatic Accessories . . . . . . . . . . . . . . . . . . . . . .Page 41
Flo-Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 51

Motor Specification and Parts
EP Series Air Motors . . . . . . . . . . . . . . . . . . . . . . . .Page 42
MS, C and ECT Series Air Motors . . . . . . . . . . . . . .Page 44
Blo Gun and PG Series Air Motors . . . . . . . . . . . . . .Page 46
PGX-2 and TP-302 Series Air Motors . . . . . . . . . . . . .Page 46

ChartsSmart Tube Cleaning . . . . . . . . . . . . . . . . . . . . . . . .Page 24
Kits: To order a tube cleaning kit from this catalog, first
determine the tube ID (inner diameter) beyond the expanded
area of the tube within the tube sheet. If you do not know
the tube ID, use the Tube ID Smart Chart on page 40 andcharts on Page 48, 49 and 50.”

Curved Tube Data . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 28

Cleaning Heads: Use the Smart Tube Cleaning chart on
Page 24 to select the best cleaning head for your application.

American Standard Weldon and
Seamless Steel Pipe . . . . . . . . . . . . . . . . . . . . . . . . .Page 50

Tube ID Smart Chart . . . . . . . . . . . . . . . . . . . . . . . . .Page 40
Boiler and Condenser Tube Sizes: Inches . . . . . . .Page 48
Boiler and Condenser Tube Sizes: Millimeters . . . . . .Page 49

Millimeter/Inch and Decimal/Fraction Conversions .Page 50
Illustrations for this catalog were supplied by American Precision,
Babcock & Wilcox and Yuba.

Special Application Cleaning Kits
Gas Line Renewal, Aerco Boiler andCatalyst Cleaning Kits . . . . . . . . . . . . . . . . . . . . . . . .Page 52

3

Heat Exchangers/Condensers
Wils-Away Electric Tube Cleaning System
Applications• Cleaning Straight and Curved Tubes in Heat Exchangers,
Condensers, Chillers, Absorbers, Water Heaters, Coolers andOther Small Diameter Pressure Vessels• 3/8 to 11⁄2-Inch (9.5 to 38.1mm) OD Tubes• Removing Light to Medium Soft Deposits

Specifications
Dolly Mounted
Drive Unit: 55 lbs.; 12”H x 23”W x 111⁄2”D(25Kg; 305 x 584 x 292mm)
Compact Drive Unit: 35 lbs; 10”H x 18”W x 81⁄2”D(16Kg; 254 x 457 x 216mm)
Speed: 1,725 rpm
Power: 1/2 HP (WAW-500 Series)
1 HP (WAW-1000 Series)

Wils-Away Kit Includes:• Electric Drive Unit (either Dolly-Mounted or Compact Unit)• Foot Pedal-Single Direction• Spare Safety Shaft Coupling (WAW-500 Series only)• 25-Foot Shaft & Casing (7.6 M)• Set of 6 Nylon Spiral Brushes-or• Expanding Bronze Brush and Spare Refill Set• Service Manual
Twin Foot Pedal (for remote forward/reverse control) is an
optional accessory. (Page 29)

Tube Inner Diameter Range(mm)
Inches.281 - .311
.312 - .342
.343 - .374
.375 - .405
.406 - .436
.437 - .499
.500 - .561
.562 - .624
.625 - .686
.687 - .749
.750 - .811
.812 - .874
.875 - .936
.937 - .999
1.000 - 1.061
1.062 - 1.124
1.125 - 1.186
1.187 - 1.249(7.1 - 7.9)
(7.9 - 8.7)
(8.7 - 9.5)
(9.5 - 10.3)(10.3 - 11.1)(11.1 - 12.7)(12.7 - 14.2)(14.2 - 15.8)(15.9 - 17.4)(17.4 - 19.0)(19.0 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 25.4)(25.4 - 26.9)(26.9 - 28.5)(28.5 - 30.1)(30.1 - 31.4)
Product Details

4CompleteKit†

consists
of

Drive
Unit

- and -

Flexible Shaft& Casing- and -

WAW-1000
115V 50/60 Hz

9600- or -

Expanding2
Bronze Brush9728-0025(9/16 x 12 Male Thread)

–
–
–
–
–
–
–
9900-3003
9900-3006
2456-30023
2456-30033
2456-30043
2456-30063
2463-30043
2463-30053
2463-30074
2463-30084
2470-30024

Page 29

Page 25

Page 269722-0025(1/4 x 28 Female Thread)

9506
9724-0025(1/4 x 28 Female Thread)9610- or -

61746-4025
61746-4028
61746-4031
61746-4034
62501-4037
62501-4043
62501-4050
62501-4056
62501-4062
62501-4068
62501-4075
62501-4081
62501-4087
62501-4093
62501-4100–––

9720-0015(8 x 32 Female Thread)

WAW-500(Dolly Mounted)- or WAW-520(Compact Unit)
115V 50/60 Hz

6 Nylon1
Spiral Brushes† For other than 115V 50/60Hz units, order WAW-510 (220V 50/60Hz), WAW-530 (115V 50Hz), WAW-540 (220V 60Hz),
WAW-550 (220V 50Hz) or WAW-1100 (220V 50/60Hz)
1. For Steel Spiral Brushes, change the last four digits of the Part No. to “0XXX”, for Stainless Steel “2XXX”, for Brass “3XXX”.
2. For Expanding Brush with Nylon bristles, change the last four digits to “4XXX”, for Stainless Steel “5XXX”, for Steel “0XXX”.
3. These Expanding Brushes require an Adapter (Part No. 9589).
4. These Expanding Brushes require an Adapter (Part No. 9798).

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool

• Runs wet or dry. When run wet, water aids cleaning action, flushing away scale
When water is clear, the tube is clean!
• Operates both forward and reverse with Twin Foot Pedal• Simultaneous foot-controlled activization of motor direction and water flushingenable one-man operation• Available as either dolly-mounted or compact easy-to-carry unit. Both units
include storage compartment for accessories

Safety Shaft Coupling:
WAW-500 Series drive units areequipped with a safety shaft
coupling that snaps under
accidental overload, protecting theshaft from breakage. A sparecoupling and removal tool aresupplied with each kit.

Accessories

Spin Grit
Brush

Spin Clean
Brush62551-0050

62551-0075
62551-0100

62551-0125

62615-0075
62615-0100

62615-0112

62615-0175

Page 25

Page 25

Cutter Bit
with Adapter–––
7162-9949
7163-9949
7163-9672
7164-9664
7165-9950
7166-9950
7167-9666
7168-9666
7169-9666
7170-9667
7171-9667
7172-9667
7173-4386
7778-4386
7792-4386
Page 36

Buffing Tool
with Drill Tip

Expanding
ScraperModel A
Cutter Head

U-BendCleaning Assembly

7211-9662

62690-5000

3055-9589

7212-9662(Brass Cup
Brush Type)2578-9589

7213-9795
7218-9791–
62622-0005
62622-0006–
62622-0007

2569-9587
2575-9587

62622-0010

2586-9589
2592-9589–
62626-6759
Page 28

2600-9589
2606-9798
Page 267215-9665
7216-9665
7217-4387

62660-0075(Stainless Steel
Wheel Brush Type)
62660-0100

7282-4385(Stainless Steel
Wheel Brush Type)

Page 30

Page 285

Heat Exchangers/Condensers
MS Series Air Driven Tube Cleaning System

Applications• Cleaning Straight Tubes in Heat Exchangers, Condensers, Chillers, Absorbers, Small
Diameter Boilers, Other Pressure Vessels under 2 Inches OD Pipelines• 5/8 to 2-Inch (15.9 to 50.8mm) OD Tubes• Removing Light to Moderate Scale

Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades and precision ground surfaces result inhigh-performance and durability

Shell and Tube Heat Exchanger

MS Series Kit Includes:• MS Air Motor• Type C Flexible Holder• Expanding Steel Brush with Spare Refill Set• Model A Cutter Head with 4 Spare Sets of Cutters• 25-Foot Air Line with Couplings• Spare Set of Rotor Blades and Wrench• Tool Box• Service Manual

Tube Inner Diameter Range(mm)
Inches.500 - .624
.625 - .749
.750 - .780
.781 - .874
.875 - .999
1.000 - 1.124
1.125 - 1.217
1.218 - 1.311
1.312 - 1.499
1.500 - 1.749
1.750 - 1.875(12.7 - 15.8)(15.9 - 19.0)(19.0 - 19.8)(19.8 - 22.2)(22.2 - 25.4)(25.4 - 28.5)(28.5 - 30.9)(31.0 - 33.3)(33.3 - 38.1)(38.1 - 44.4)(44.4 - 47.6)
Product Details:

6

Complete consists Air- and - Type C - and - Expanding- and - Model A - and - Air Hose
of
Kit
Motor
Flexible Holder
Steel Brush Cutter Head Part No. Inches

Motor Diam.
Inches (mm)

CFM

MS-0
MS-1
MS-1A
MS-1B
MS-3
MS-4
MS-5
MS-6
MS-7
MS-8
MS-10

15/32
9/16

(11.9)(14.3)

9
10

11/16

(17.5)

128971-0025 3/8

49/64
7/8
31/32
13⁄32

(19.4)(22.2)(24.6)(27.8)

13
18
25
30

8972-0025 3/8

117⁄64(32.1)

35

1 ⁄16(39.9)

40

2996
3002

2261

3050

2265

8984
8987
8989
8992
8997

2279
2285
2303
2296

8999
Page 46

Page 31

7000-0001
7000-0005
2456-0002
2456-0003
2456-0004
2463-0003
2463-0007
2470-0002
2477-0001
2477-0005
2484-0006

7211
7212

Page 26

Page 30

7213
7215
7216
7217
7282
5788
5183
7231

9388-0025 3/16
7040-0025 1/4

9Page 40(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool

• Complete Kit includes air motor, all required
accessories, spare parts, air hose and tools required
for a thorough tube cleaning job• Powerful 10,000 rpm air motor cleans in one pass,saving time and improving productivity• Kit includes two cleaning heads: Expanding Brushquickly and efficiently removes light deposits while
Model A Cutter Head cuts through harder scale• Minimal moving parts improves reliability and durability• Kit includes spare rotor blades and wrench, as well as
air hose

Surface Condenser

Accessories

Expanding
ScraperModel B
Cutter Head

Buffing
Tool

Buffing Tool
with Drill Tip

Model M
Cutter Bit

Air
Valve

2569
2575
3055
2578
2586
2592
2600
2606
2625
2617
2634

8061
8062

–
62624-9010–
62622-9010

–
–

8063

62624-8010

62622-8010

62624-7010

62622-7010

62625-4140

62626-4140

62625-9395

62626-9395

7771-4141
7772-4142
7774-4143
7775-4143
7776-4144
7777-4144
7778-4145
7779-4146
7793-4146
7795-4147–

Page 26

Page 30

Page 28

Page 28

8065
8066
8067
8068
8069
8070
8071

Page 36–

Air Line
Lubricator

52035

–

8774

52399

Page 41

Page 41

Kit Weight (Less Options)
Pounds
(Kg)

43⁄8
47⁄8
51⁄4
53⁄4
6
71⁄2
8
121⁄2
13
141⁄8
16

(1.9)
(2.2)
(2.4)
(2.6)
(2.7)
(3.4)
(3.6)
(5.7)
(5.9)
(6.4)
(7.3)

7

Heat Exchangers/Condensers
Blo-Gun Air/Water Actuated Tube Cleaning System
Applications• Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers and Other Small Diameter
Pressure Vessels• 3/8 to 1-Inch (9.5 to 25.4mm) OD Tubes• Removing Light to Medium Soft Deposits• Ideal for Removing Soft Mud or Marine Growth that Is Typicalin Steam Condensers, Chillers and Absorbers

Smart Tool

• Fastest method for cleaning tubes. Ideal when time is criticaland there is a large number of tubes to clean!
• Lightweight tool minimizes user fatigue, and Blo-Gun can beused anywhere• Re-usable Blo-Plugs or Blo-Brushes are economical• Can be powered by compressed air or water• Safety shield protects operator• No trigger: Just push forward to activate!

Blo-Gun Kit Includes• Blo-Gun with Spare Shield• Package of 25 Blo-Plugs• Package of 6 Blo-Brushes• Air/Water Hose
• Tool Box• Service Manual
Tube Inner Diameter Range(mm)
Inches.287 - .314
.315 - .328
.329 - .369
.402 - .429
.430 - .443
.444 - .458
.527 - .540
.541 - .554
.555 - .568
.569 - .583
.652 - .679
.680 - .693
.694 - .708
.777 - .804.805 - .818
.819 - .833
.902 - .929
.930 - .943
.944 - .958

Accessories(7.3 - 8.0)
(8.0 - 8.3)
(8.3 - 9.4)
(10.2 - 10.9)(10.9 - 11.3)(11.3 - 11.6)(13.4 - 13.7)(13.7 - 14.1)(14.1 - 14.4)(14.4 - 14.8)(16.5 - 17.2)(17.2 - 17.6)(17.6 - 18.0)(19.7 - 20.4)(20.4 - 20.8)(20.8 - 21.2)(22.9 - 23.6)(23.6 - 24.0)(24.0 - 24.3)

Complete consistsofKit

BloGun

8044

BG

8045

Product Details:

Blo-Plugs- and -Part No.

8296-0018
8296-0020
8296-0022
8297-0018
8297-0019
8297-0020
8297-0022
8298-0018
8298-0020
8298-0022
8299-0018
8299-0020
8299-0022
8300-0018
8300-0020
8300-0022- and -

(Pckg of 6)

Diam.

Part No.

Diam.

.402
.430
.444
.527
.541
.555
.569
.652
.680
.694
.777
.805
.819
.902
.930
.944

9642-0018
9642-0020
9642-0022
8301-0018
8301-0020
8301-0022
8302-0018
8302-0019
8302-0020
8302-0022
8303-0018
8303-0020
8303-0022
8304-0018
8304-0020
8304-0022
8305-0018
8305-0020
8305-0020

.287
.315
.329
.412
.440
.454
.550
.565
.580
.594
.677
.705
.719
.807
.835
.849
.935
.961
.975

Spare
Shield- and -

8086

Air/Water
Hose8973-0025(1/2 Inch)

Page 40

Page 46

Nozzle Extension

8

Blo-Brushes- and -

(Pckg of 25)

Description

Part No.

18” Nozzle Extension
24” Nozzle Extension
30” Nozzle Extension
Service Manual
Tool Box8471-0018
8471-0024
8471-0030
SM-16
6404-0002

Dowel Brush

Tube ID Range
Inches
(mm)

Dowel
Brush

Brush
Diam.

.652 - .665 (16.6 - 16.9).666 - .679 (16.9 - 17.3).680 - .693 (17.3 - 17.6).694 - .707 (17.6 - 18.0).777 - .790 (19.7 - 20.1).791 - .804 (20.1 - 20.4).805 - .818 (20.4 - 20.8).819 - .832 (20.8 - 21.1).902 - .915 (22.9 - 23.3).916 - .929 (23.3 - 23.6).930 - .943 (23.6 - 24.0).944 - .957 (24.0 - 24.3)

62728-0018
62728-0019
62728-0020
62728-0022
62729-0018
62729-0019
62729-0020
62729-0022
62730-0018
62730-0019
62730-0020
62730-0022

.662
.676
.690
.704
.787
.801
.815
.829
.912
.926
.940
.954

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Wils-Away Pneumatic Tube Cleaning System
Applications• Cleaning Tubes in Heat Exchangers, Condensers, Chillers,
Absorbers, Water Heaters, Coolers and Other Small
Diameter Pressure Vessels• 3/8 to 11⁄2-Inch (9.5 to 38.1mm) OD Tubes• Removing Medium to Hard Deposits• Ideal Cleaning System when Electric Power is Not
Available• Air Motor Enables Operator to Control Speed of Cleaning
Head and Shaft & Casing Rotation

Specifications
Dolly Mounted
Drive Unit: 58 lbs.; 12”H x 23”W x 111⁄2”D(26Kg; 305 x 584 x 292mm)
Compact Drive Unit: 32 lbs; 10”H x 18”W x 81⁄2”D(14Kg; 254 x 457 x 216mm)
Speed: 500 to 3,000 rpm
Air Consumption: 15 CFM @90 psi (WAW-3000)
40 CFM @90 psi (WAW-4000)
Power: 11⁄2 HP (WAW-3000)
4 HP (WAW-4000)
Air Hose: 3/8” Minimum
1/2” - 50 Feet - Part No. 9600-0121

Smart Tool

• Kit includes Drive Unit and all accessories required forthorough tube cleaning• Spiral brushes clean many tubes in one pass
• Expanding brush removes heavier deposits• Runs wet or dry without lubrication• When run wet, water aids cleaning action and flushes
away debris. When the water is clear, the tube is clean!
• WAW-3000 offers forward/reverse drive via remote footpedal
• Air-activated Foot Pedal ensures operator safety

Wils-Away Pneumatic Kit Includes• Dolly Mounted or Compact Drive Unit with Tool Compartment• Flexible Shaft & Casing• Foot Pedal• 6 Nylon Spiral Brushes- or • Expanding Bronze Brush and Spare Refill Set• Service Manual
Tube Inner Diameter Range(mm)
Inches.281 - .311
.312 - .342
.343 - .374
.375 - .405
.406 - .436
.437 - .499
.500 - .561
.562 - .624
.625 - .686
.687 - .749
.750 - .811
.812 - .874
.875 - .936
.937 - .999
1.000 - 1.061
1.062 - 1.124
1.125 - 1.186
1.187 - 1.249(7.1 - 7.9)
(7.9 - 8.7)
(8.7 - 9.5)
(9.5 - 10.3)(10.3 - 11.1)(11.1 - 12.7)(12.7 - 14.2)(14.2 - 15.8)(15.9 - 17.4)(17.4 - 19.0)(19.0 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 25.4)(25.4 - 26.9)(26.9 - 28.5)(28.5 - 30.1)(30.1 - 31.4)

CompleteKit†

consistsof

The WAW-3000 and WAW-4000 use the same
accessories as the WAW-500/1000 series, so referto the chart on Page 5 for accessories.

Drive
Unit

- and -

Flexible Shaft& Casing- and -

9720-0015(8x32 Female Thread)

WAW-3000(11⁄2 HP
Compact Unit)-orWAW-4000(4 HP Dolly
Mounted Unit)

9502

9722-0025(1/4x28 Female Thread)-or9800

9724-0025(1/4x28 Female Thread)

6 Nylon1
Spiral Brushes- or -

61746-4025
61746-4028
61746-4031
61746-4034
62501-4037
62501-4043
62501-4050
62501-4056
62501-4062
62501-4068
62501-4075
62501-4081
62501-4087
62501-4093
62501-4100

9728-0025(9/16x12 Male Thread)

Product Details:
Page 29
Page 25
1. For Steel Spiral Brushes, change the last four digits of the Part No. to “0XXX”, for Stainless Steel “2XXX”, for Brass “3XXX”.
2. For Expanding Brush with Nylon bristles, change the last four digits to “4XXX”, for Stainless Steel “5XXX”, for Steel “0XXX”.
3. These Expanding Brushes require an Adapter (Part No. 9589).
4. These Expanding Brushes require an Adapter (Part No. 9798).

Expanding2
Bronze Brush

–
–
–
–
–
–
–
9900-3003
9900-3006
2456-30023
2456-30033
2456-30043
2456-30063
2463-30043
2463-30053
2463-30074
2463-30084
2470-30024
Page 26

9

Heat Exchangers/Condensers
PG Series Air Driven Tube Cleaning System
Applications• Cleaning Tubes in Heat Exchangers, Condensers,
Refinery Fixtures, Chillers, Absorbers, Water
Heaters, Coolers, Evaporators and Other Small
Diameter Pressure Vessels• 1/4 to 11⁄4-Inch (6.4 to 31.8 mm) OD Tubes• Removing Heavy Deposits and Cleaning Out
Clogged Tubes

Specifications
Speed: 8,000 to 10,000 rpm
Air: 80 to 125 psi
Motor: Two models cover a wide
range of tube sizes

PG Series Kit Includes:• PG or PGX-2 Air Motor• 4 Five-Foot Drill Shafts• 2 M Cutter Bits
• 2 M/SPE-BUR Cutter Bits
• Spare Rotor Blades• 3/8” Scavenging Hose (15 Feet/4.5M)• Set of Spare Rotor Blades, Rotor Wrench, andAdjustable Wrench• Tool Box• Service Manual

Tube Inner Diameter Range(mm)
Inches.187 - .205
.206 - .304
.305 - .318
.319 - .374
.375 - .437
.438 - .499
.500 - .562
.563 - .624
.625 - .686
.687 - .749
.750 - .811
.812 - .874
.875 - .937
.938 - .968
.969 - 1.062(4.7 - 5.2)
(5.2 - 7.7)
(7.7 - 8.1)
(8.1 - 9.5)
(9.5 - 11.1)(11.1 - 12.7)(12.7 - 14.3)(14.3 - 15.8)(15.9 - 17.4)(17.4 - 19.0)(19.1 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 24.6)(24.6 - 27.0)
Product Details:

Complete consists
of
Kit

Air
Motor

- and -

5-Foot Ext.
Shafts (4)- and -M Cutter
Bits (2)*- and -

M/SPE-DUR
Bit Adapters (2)Scavenging
Hose

61242-00XX*
62327-00XX*
PG

60605-00XX*

7005
6207-0005
6208-0005
6209-0005

PGX-2

9288

6210-0005

6211-0005

Page 46/47

Page 37

7769
7770
7771
7786
7772
7773
7774
7775
7776
7790
7777
Page 36

7189
7192
7194

8042-0015(3/8 Inch)

7196

7199

Page 37

Page 40* For ID Range .187 - .374 Inches (4.7-9.5mm) a Bit and Shaft Assembly is provided. Insert “24”, “36” or “48” as the last two digits of the Part No. todesignate the Shaft length that is required.

10(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool

• Carbide tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
• Cleaning depth is easily increased byadding 5-foot hollow Extension Shafts• Scavenging Hose sends water down
the Extension Shafts, cooling the cutter
bit and providing flushing action• Water flushing clears away debris
When water is clear, the tube is clean!
• Direct drive increases power andminimizes moving parts

Accessories

Brush and Shaft
Assembly (St. Steel)*

P Brush(Steel)†62280-21XX
62430-21XX
62432-21XX
62433-21XX

62280-0018†
62430-0021†
61746-0031†
61746-0032†
8543-0138
8543-0143
8543-0150
8543-0155
8544-0162
8544-0167
8544-0174
8544-0182
8545-0186
8545-0193
8545-0196

Page 37

Page 36

P BrushAdapter

SPE-DUR
Cutter Bit

Air HosePart No.
Inches

8973-0025
9275
9276
9379
9283

9284

Page 37

7162
7163
7164
7165
7166
7167
7168
7169
7170
7171
7172
Page 36

Air Line
Lubricator

1/2

53360

8975-0025
3/4(Armored)

53361

Page 40

Page 41* For Bronze brushes, change last four digits to “31XX”, for Nylon “41XX”.
† For Bronze P Brush, change last four digits to “3XXX”, for Nylon “4XXX”.

11

Heavy Duty Tube Cleaning
TP-302 Air Driven Tube Cleaning System
Applications• Cleaning Tubes in Heat Exchangers, Condensers, Refinery
Fixtures, Chillers, Absorbers, Water Heaters, Coolers,
Evaporators and Other Small Diameter Pressure Vessels• 3/4 to 21⁄2-Inch (19.1 to 63.5 mm) OD Tubes• Removing Heavy Deposits and Cleaning Out Clogged
Tubes

Specifications
Speed: 6,800 rpm
Air: 80 to 125 psi
Motor: Powerful enough to clean tubes up
to 50 feet long

TP-302 Kit Includes:• TP-302 Air Motor• 4 Five-Foot Extension Shafts• 2 M Cutter Bits
• 2 M/SPE-DUR Cutter Bit Adapters• 3/8” Scavenging Hose (15 Feet/4.5M)• Trolley (fits 2-inch pipe)• Set of Pulley Blocks and 50-foot Rope
• Set of Spare Rotor Blades, Rotor Wrench and Adjustable
Wrench• Service Manual

Tube Inner Diameter Range(mm)
Inches.687 - .749
.750 - .811
.812 - .874
.875 - .937
.938 - .968
.969 - .999
1.000 - 1.062
1.063 - 1.124
1.125 - 1.187
1.188 - 1.249
1.250 - 1.311
1.312 - 1.374
1.375 - 1.436
1.437 - 1.499
1.500 - 1.561
1.562 - 1.624
1.625 - 1.749
1.750 - 1.874
1.875 - 1.999
2.000 - 2.125(17.4 - 19.0)(19.1 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 24.6)(24.6 - 25.4)(25.4 - 27.0)(27.0 - 28.5)(28.6 - 30.1)(30.2 - 31.7)(31.8 - 33.3)(33.3 - 34.9)(34.9 - 36.5)(36.5 - 38.1)(38.1 - 39.6)(39.7 - 41.2)(41.3 - 44.4)(44.5 - 47.6)(47.6 - 50.8)(50.8 - 54.0)
Product Details:

Complete includes
Kit

Air
Motor

- and -

5-Foot Ext.
Shafts (4)6210-0005

9267(Air Motor)

TP-3026211-0005

4993(Trolley)
5442(Pulley Blocks
and Rope)

6212-0005

8500(Muffler)

Page 47- and -M Cutter
Bits (2)*

7773
7774
7775
7776
7790
7777
7791
7778
7792
7779
7793
7780
7794
7795
7796
7781

M/SPE-DUR - and Bit Adapters (2)Scavenging
Hose

7196

7199

7288

7079-0015(3/8 Inch)

7202
7203

6213-0005

*
*
*

*
*
*

Page 37

Page 36

Page 37* For 1.750 (44.5mm) and larger ID tubes, select a Type K Cutter Bit and K Cutter Bit Adapter.

12- and -

Page 40(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool

• Carbide tipped Type M Cutter Bits
literally drill through the heaviest
deposits... even totally clogged tubes!
• Cleaning depth is easily increased byadding 5-foot hollow Extension Shafts• Scavenging Hose sends water down
the Extension Shafts, cooling thecutter bit and providing flushingaction. When water is clear, the tube
is clean!
• Direct drive increases power andminimizes moving parts• Select K Cutter Bit for cleaning tubes
over 1.750 inches (44.5mm) ID. Be
sure to also order K Cutter Bit
Adapter• Optional SPE-DUR Cutter Bit features
negative rake angle. Ideal for
breaking through totally clogged
tubes• After using Cutter Bit to unclog tube,
use P Brush to clean out remaining
debris. Be sure to order P Brush
Adapter

Accessories

SPE-DUR
Cutter Bit

P Brush(Steel)

7167
7168
7169
7170
7171

8544-0167
8544-0174
8544-0182
8545-0186
8545-0193
8545-0196
8545-0200
8545-0206
8545-0211
8545-0218
8545-0225
8545-0230
8545-0235
8542-0145

7172
7173
Page 36

P BrushAdapter

9283

9284

9285
8568

8542-0150
8542-0161
8542-0175
8542-0188
8542-0194
Page 36

8570
Page 37

K CutterBit

K Cutter
Bit Adapter

7703
7705
7706
7707

7717
-

Page 36

Page 37

Armored Air HosePart No. Inches

8976-0025

1

Air Line
Lubricator

53363

7730
7720
Page 40

Page 4113

Fire Tube Boilers
Wils-Away Electric Tube Cleaning System
Applications• Cleaning Straight Tubes in Fire Tube Boilers, Air
Heaters and Other Pressure Vessels• 11⁄2 to 41⁄2-Inch (38.1 to 114.3 mm) OD Tubes• Removing Soot and Scale

Specifications
1 HP Drive Unit: 62 lbs. (28kg)
2 HP Drive Unit: 72 lbs. (32kg)
Dimensions: 12”H x 23”W x 111⁄2”D(305 x 584 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500/1600)
2 HP (WAW-2500/2600)
Current: 115 Volt 50/60Hz (WAW-1500)
220 Volt 50/60Hz (WAW-1600)
220 Volt 60Hz (WAW-2500)
220 Volt 50Hz (WAW-2600)

Wils-Away Kit Includes:• Electric Drive Unit with Detachable Dolly and Built-In
Tool Box• Foot Pedal-Single Direction• 25-Foot (7.6M) Flexible Shaft & Casing• Vacuum Connector Nozzle• Set of 6 Steel Spiral Brushes and Adapter- or • Expanding Steel Brush with Spare
Refill Set and Adapter• Service Manual

Tube Inner Diameter Range(mm)
Inches1.250 - 1.499(31.8 - 38.1)
1.500 - 1.749(38.1 - 44.4)
1.750 - 1.999(44.5 - 50.8)
2.000 - 2.249(50.8 - 57.1)
2.250 - 2.499(57.2 - 63.5)
2.500 - 2.749(63.5 - 69.8)
2.750 - 2.999(69.9 - 76.2)
3.000 - 3.249(76.2 - 82.5)
3.250 - 3.449(82.6 - 88.9)
3.500 - 3.749(88.9 - 95.2)
3.750 - 3.999 (95.3 - 101.6)
4.000 - 4.250 (101.6 - 108.0)

Complete consistsof
Kit

WAW-1500

WAW-2500

Drive
Unit

- and -

9610

9630

Product Details:

14

1. When cleaning Water Tube Boilers, use Part No. 9728-0025.
2. Requires Adapter (Part No. 6759).
3. Requires Adapter (Part No. 2705).

Shaft &
Casing9730-00251(9/16 x 12
Male Thread)9732-0025(3/4 x 10
Male Thread)Page 29- and -

6 SteelSpiral Brushes

62540-0125
62540-0150
62540-0175
62540-0200
62540-0225
62540-0250
62540-0275
62540-0300
62540-0325
62540-0350
62540-0375
62540-0400
Page 25- or -

Shaft - and Adapter

9893(1/4 FEM
NPT)

9894(1/4 FEM
NPT)

Expanding
Steel Brush2477-00012
2477-00062
2492-0006
2501-0007
3441-0005
3441-0010
3456-0003
3456-0006
3470-0004
3470-0007
3470-0009
4060-00063
Page 27(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool

• Each kit includes electric drive unit and all accessories and tools
required for thorough tube cleaning• Spiral Steel Brush removes soot in one pass
• Expanding Brush cuts through scale• Optional vacuum unit collects soot, keeping work area clean• Optional twin foot pedal enables forward/reverse drive

For air-powered tube cleaning, specify the WAW-4500
Pneumatic Tube Cleaning System. Determine tube ID, then selectcomponents and accessories from the WAW-1500/2500 charts.
WAW-4500 uses 1/2” Air Hose.

Accessories

2-HP Vacuum
Cleaner

Expanding
Scraper

Drill Headwith Universal

VacuumNozzle*2606-4151
2617-6759
2634-6759
7985-3070
7987-3070
7989-6261
7991-3077
7992-3079
7993-3079
7994-6930
7995-6930
3571-2705

5185
5186
7225
406-2180

9877-1500
9877-1750
9877-2000
9877-2250
9877-2500
9877-2750
9877-3000
9877-3250
9877-3500
9877-3750
9877-4000
9877-4250

Page 27

Pages 30-31

405-4129403-2202402-2202401-2202
400-4500

VacuumCleaners

VacuumKits

9487
2-HP Motor with
15 Gallon Drum
(115V 60Hz)

9487-1000: General
Purpose Vacuum Kit
9490-0000: Disposable
Vacuum Bags (Pkg of 5)9487-2000: Filter Bag
9488-0010: 10-ft Hose- or 9715-1055
4-HP Motor with
55 Gallon Drum
(115V 60Hz)

9715-0300: General
Purpose Vacuum Kit
9715-0100: 15-ft Hose
9715-0400: Main Filter
9715-0500: Pre Filter

Page 16

Page 164-HP Vacuum
Cleaner* Requires Connector (Part No. 9875).

15

Fire Tube Boilers
Vacuum Cleaners and Accessories
Wilson Vacuum Cleaners collect the soot that is removed from fire tube
boilers when they are cleaned. The Wilson Vacuum Nozzle fits over the
Shaft & Casing (if you are cleaning with a Wils-Away) or air line andconnects to the vacuum unit’s hose, so that the soot being removed
from the boiler’s tubes is drawn into the vacuum cleaner.

Two industrial quality Vacuum Cleaner motors are available. The 2-HP
motor comes with a 15-Gallon dolly-mounted drum. The 4-HP motor canbe purchased separately or with a 55-Gallon dolly-mounted drum. Eachvacuum cleaner uses a reusable vacuum bag and disposable filterbags. The 4-HP unit has an additional pre-filter. The General Purpose Kit
includes all required accessories and is a very good value.

2 HP Vacuum Cleaner with Dolly
Specifications:
Motor HP:
Power:
Capacity:
Static Water Lift:
Air Displacement:
Shipping Weight:

2
115 Volt 12.9 Amps or 220 Volt 6.5 Amps
15 Gallons
110 Inches
114 CFM
65 lbs. (29 Kg)

Product Description

Part No.

2 HP Vacuum Cleaner with Dolly Mounted 15 Gallon Drumand 10-Foot Hose (115 Volt, 12.9 Amps)
2 HP Vacuum Cleaner with Dolly Mounted 15 Gallon Drumand 10-Foot Hose (220 Volt, 6.5 Amps)
Disposable Vacuum Bags for 2 HP Motor (Package of 5)
Vacuum Filter Bag for 2 HP Motor
Neoprene Vacuum Hose (10 Feet)
General Purpose Vacuum Kit (Crevice Tool, Scraper Tooland Blower Nozzle)
Vacuum Nozzle (Refer to Chart on Page 15)

4 HP Vacuum Cleaner Head

9487-0000
9487-5220
9490-0000
9487-2000
9488-0010
9487-1000

4 HP Vacuum Cleaner with Dolly Mounted 55 Gallon Drum

Vacuum Nozzle

Specifications:
Motor HP: 4
Power: 115 Volt 21 Amps or
220 Volt 10.5 Amps
Capacity: 55 Gallons
Static Water Lift: 110 Inches
Air Displacement: 220 CFM
Shipping Weight: 45 lbs. (20 Kg)
140 lbs. (64 Kg)
with 55-Gallon Drum and
Dolly

16

2 HP General
Purpose Kit

4 HP General
Purpose Kit

Product Description

Part No.

4 HP Vacuum Cleaner Head (115 Volt, 21 Amps)
4 HP Vacuum Cleaner Head (220 Volt, 10.5 Amps)
4 HP Vacuum Cleaner with 55 Gallon Drum (115 Volt, 21 Amps)
4 HP Vacuum Cleaner with 55 Gallon Drum (220 Volt, 10.5 Amps)
4 HP Main Filter
4 HP Pre Filter
Vinyl Vacuum Hose (15 Feet)
General Purpose Vacuum Kit (Coupling, 14” Plastic Floor Tool, 18” Aluminum
Floor Tool, 11” Plastic Crevice tool and 11” Aluminum Crevice Tool)
Vacuum Nozzle (Refer to Chart on Page 15)9715-0055
9716-0055
9715-1055
9716-1055
9715-0400
9715-0500
9715-0100

4 HP Main Filter

10 Foot Neoprene Hose

9715-0300

2 HP Disposable Bags

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

FT Series Air Driven Tube Cleaning System
Applications• Cleaning Pipes or Straight Tubes in Fire Tube Boilers andOther Pressure Vessels• 2 to 41⁄2-Inch (50.8 to 114.3mm) OD Tubes• Removing Powdery and Gummy to Soft Scale

Specifications
Speed:
Air:
Motor:Up to 6,000 rpm
80 to 125 CFM
Positive starting, non-stalling; six-blade
rotor and double chambered power seal
cylinderSmart Tool
• Each kit includes air motor and all accessories required for thorough tube cleaning.
• Powerful air motor speeds cleaning• One man operation improves productivity• Expanding brush removes dry and scaly residue• Expanding scraper cuts through soft or gummy deposits• Optional CHJ Cutter Head cleans out heavy deposits

FT Series Kit Includes:• EP Air Motor• Type C Flexible Holder• Expanding Steel Brush and Spare Refill Set- or • Expanding Scraper and Spare Set of Scrapers• Set of Spare Rotor Blades and Rotor Wrench• Tool Box• Service Manual

Tube Inner Diameter Range
Inches(mm)

1.750 - 2.124
2.125 - 2.624
2.625 - 3.124
3.125 - 3.624
3.625 - 4.125(44.5-53.9)(54.0-66.6)(66.7-79.3)(79.4-92.0)(92.1-104.8)
Product Details:

CompleteKit

consistsof

FT-175
FT-212
FT-262
FT-312
FT-362Air
Motor

Expanding
Steel Brushand2000-0156
2012-0200
7968-0256
2058-0300
2058-0350
Page 42or2492-0006
3442-0001
3456-0001
3471-0002
3471-0007
Page 27

Expanding
Scraper

Motor Diam.
Inches(mm)

2635
7986-2416
7990-2354
7992-3080
7994-3081
Page 27

19⁄16
2
29⁄6
3
31⁄2

(39.7)(50.8)(65.1)(76.2)(88.9)

CFM

47
70
73
108

Accessories

FT
Kit

CHJ Series
Cutter Head

Drill Headwith Universal

FT-175
FT-212
FT-262
FT-312
FT-362
Product Details:

4261-3996
4344-4382
3209-6518
3215-6919
3219-6919
Page 347225
406-2209405-4952
402-2208
401-2208
Pages 30/31

Armored Air HosePart No.
InchesAir
Valve

Air Line
Lubricator

8974-0025

1/2

8654

53360

8975-0025

3/4

8647

53361

8976-0025

1

Page 40

8669

53363

Page 41

Page 41

Kit Weight (Less Options)
Pounds
(Kg)

51⁄2
93⁄8
101⁄8
173⁄8
193⁄8

(2.5)
(4.3)
(4.6)
(7.9)
(8.8)

17

Water Tube Boilers
C Series Air Driven Tube Cleaning System
Applications• Cleaning Curved or Straight Tubes or Pipes in
Water Tube Boilers, Other Pressure Vessels,
Transmission Lines and Many Other Applications• 1 to 21⁄2-Inch (25.4 to 63.5mm) OD Tubes• Removing Light to Medium Soft Deposits

Specifications
Speed: 9,000 rpm
Air: 80 to 125 psi
Motor: Steel rotor blades andprecision ground surfaces
result in high-performanceand durability

C Series Kit Includes:• C Air Motor• Type C Flexible Holder• Expanding Steel Brush and Spare Refill Set- and • Model A Cutterhead and Spare Set of Cutters• 25-Foot Air Hose with Coupling• Set of Spare Rotor Blades and Rotor Wrench• Tool Box• Service ManualIndustrial Water Tube Boiler

Tube Inner Diameter Range(mm)
Inches.781 - .874
.875 - .999
1.000 - 1.124
1.125 - 1.217
1.218 - 1.499
1.500 - 1.749(19.8 - 22.2)(22.2 - 25.4)(25.4 - 28.5)(28.6 - 30.9)(31.0 - 38.1)(38.1 - 44.4)

1.750 - 1.999(44.5 - 50.8)

2.000 - 2.250(50.8 - 57.2)
Product Details:* Package Boiler Kit

18

Kit

consists Air - and Motor
of

C-2
C-3
C-4
C-5
C-6
C-8
C-8A*
C-10
C-12

ExpandingModel A
Air Hose- and - and Steel Brush
CutterPart No.
InchesMotor Diam.
Inches
(mm)

CFM

7213
7218
7219
7220
7221
7222

11/16
49/64
7/8
31/32
13⁄32

(17.5)(19.4)(22.2)(24.6)(27.8)

12
13
18
25
30

117⁄64(32.1)

35

2799
8588

2285
2296
2296
2862

2456-0002
2456-0004
2463-0003
2463-0007
2470-0001
2477-0005
2678-0004
2484-0006
2493-0006

1 ⁄32
119⁄32(34.1)
(40.5

40
50

Page 44

Page 31

Page 26

Page 30

2745
2755
2763
2773
2783
2793

Flexible
Holder

2265
2271
2279

- and -

7223
7224

7040-0025

1/4

7040-9025
8971-0025

1/4
3/8

8972-0025
Armored

3/8

8974-0025
1/2
ArmoredPage 4011(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool
• Complete kit includes air motor, all required accessories,
spare parts, air hose and tools required for a thorough tube
cleaning job• Air motor has power needed to remove scale• One man operation improves productivity• Expanding Brush removes light deposits without damaging
tube wall• Cutter Head cuts through heavier deposits and hard scale• Soft, dusty deposits: Expanding Brush• Gummy deposits: Expanding Scraper• Hard, cement-like scale: Model A Cutter Head

Although the C-Series Kits are recommended, please see page 9 for a
Wilsaway Pneumatic alternative.

Accessories

Expanding
ScraperModel B
Cutter Head

Sectional
Steel Brush

Air
Valve

2578
2586
2592
2600
2506
2617
2634
2043

8063
8072
8066
8073
8074
8069
8070
8075

8353-0068
8353-0075
8353-0081
8354-0100
8354-0106
8356-0131
8357-0156
8358-0175

9439
-

8654

53360

Page 26

Page 30

Page 38

Page 41

Page 418774

Air Line
Lubricator

52035

52399

Kit Weight (less options)
Pounds
(Kg)

47⁄8
5
6
81⁄4
111⁄4
113⁄4
12
123⁄4
171⁄4

(2.2)
(2.3)
(2.7)
(3.7)
(5.1)
(5.3)
(5.4)
(5.8)
(7.8)

19

Water Tube Boilers
ECT Series Air Driven Tube Cleaning System
Applications• Cleaning Curved or Straight Tubes in Boilers, Superheaters, Economizers andOther Large Diameter Pressure Vessels• 21⁄2 to 71⁄2-Inch (63.5 to 190.5mm) OD Tubes• Removing Medium to Heavy Hard Deposits

Specifications
Speed:
Air:
Motor:

10,000 rpm
80 to 125 psi
Phenolite rotor blades and precision ground surfaces result inhigh-performance and durability

Smart Tool
• Powerful air motor and extra duty cleaning heads remove even the heaviest
deposits• CHJ Cutterhead removes medium hard deposits in one pass
• SE Cutterhead cuts through heavier deposits• Use Expanding Brush or Expanding Scraper for light duty cleaning applications

ECT Series Kit Includes:• ECT Air Motor with Set of Spare Rotor Blades• CHJ or SE Cutter Head with Spare Set of Cutters, Cutter Pins and Hinge Pins
• Tool Box and Set of Wrenches• Service Manual

Tube Inner Diameter Range
Inches(mm)

CompleteKit

2.125 - 2.374
2.375 - 2.624
2.625 - 2.874
2.875 - 3.124
3.125 - 3.624
3.625 - 3.999
4.000 - 4.499
4.500 - 4.999
5.000 - 5.499
5.500 - 5.999
6.000 - 6.499
6.500 - 7.000

ECT-212
ECT-237
ECT-262
ECT-287
ECT-312
ECT-362
ECT-400
ECT-450
ECT-500
ECT-550
ECT-600
ECT-650(54.0 - 60.3)(60.3 - 66.6)(66.7 - 73.0)(73.0 - 79.3)(79.4 - 92.0)(92.1 - 101.6)(101-6 - 114.3)(114.3 - 127.0)(127.0 - 139.7)(139.7 - 152.4)
152.4 - 165.1)(165.1 - 177.8)
Product Details:

includes

Air
Motor

- and -

Model CHJ
Cutter Head

- or -

Model SE
Cutter Head

Motor Diam.
Inches
(mm)

13⁄4
2
21⁄4
29⁄16
23⁄4
33⁄16
31⁄4
33⁄4
41⁄4
41⁄2
5
51⁄2

4090-0175
4090-0200
4925-0225
4099-0256
4035-0275
4035-0318
4541-0325
4541-0375
4315-0425
4315-0450
4315-0500
4315-0550

4195-4606
3203-4650
3203-4596
3230-4596
3230-9308
3237-4644
3237-99664599-4606
4595-4650
4595-4596
4632-4596

3226-6558

4117-2631

Page 44

Page 34

4640-4644
3971-2631

4121-3153

2174-7274–(44.5)(50.8)(57.2)(65.1)(69.9)(81.0)(82.6)(95.3)(108.0)(114.3)(127.0)(139.7)

CFM

35
55
65
85
110

125

Page 32

Accessories

20

ECT
Kit

Expanding
Steel Brush

Expanding
Scraper

Sectional
Steel Brush

Drill Headwith Universal

Air HosePart No. Inches

Air
Valve

Air Line
Lubricator

ECT-212
ECT-237
ECT-262
ECT-287
ECT-312
ECT-362
ECT-400
ECT-450
ECT-500
ECT-550
ECT-600
ECT-650

3442-0001
3442-0005
3444-0010
3456-0003
3471-0002
3471-0007
4060-0007
3497-0437

7985-2416
7987-2416
7989-2354
7991-3077
7992-3080
7994-3081
3571-4021
3576-4021

8359-02001
8360-02251
8361-02502

407-2180
406-2209

8974-0025 1/2

8654

53360

405-4952

8975-0025 3/4

8647

53361

8976-0025 1

8669

53363

3500-0500

3578-3513

Page 27

Page 27

Page 40

Page 41

Page 41403-2208402-2208
401-2196

400-2631

Page 38

Pages 30/31

1. Requires Universal Joint (Part No. 2209). 2. Requires Universal Joint (Part No. 4952).

Kit Weight(Less Options)
Pounds
(Kg)

61⁄2
8
9
16
19
191⁄2
193⁄4
203⁄4
261⁄4
31
32
351⁄4

(2.9)
(3.6)
(4.1)
(7.3)
(8.6)
(8.9)
(9.0)
(9.4)
(11.9)(14.1)(14.5)(16.0)

800) 230-2636 or fax (718) 361-2872
Boilers/Heat Exchangers
Wils-Away Electric Plant Manager’s Kit
Applications• Cleaning BOTH Boilers and Heat Exchangers• 3/8 to 41⁄2-Inch (9.5 to 114.3mm) OD Tubes• Removing Soot and Scale from Boiler, Light toMedium Soft Deposits from Heat Exchanger

Specifications
1 HP Drive Unit: 62 lbs. (28Kg)
Dimensions: 12”H x 23”W x 111⁄2”D(305 x 582 x 292mm)
Speed: 1,725 rpm
Power: 1 HP (WAW-1500/1600)
Current: 115 Volt 50/60Hz (WAW-1500)
115 Volt 50Hz (WAW-1600)

Plant Manager’s Kit Includes:

For accessories or optional
cleaning heads, refer to Page 5
for Heat Exchanger products orPage 15 for Boiler products.

• Electric Drive Unit with Detachable Dolly and BuiltIn Tool Box• Foot Pedal-Single Direction• 25-Foot Flexible Shaft & Casing (for cleaning Heat
Exchanger)• 25-Foot Flexible Shaft & Casing (for cleaning Boiler)• 6 Nylon Spiral Brushes or Expanding Brush (forcleaning Heat Exchanger)• Expanding Brush with Refill Set (for cleaning Boiler)• Vacuum Connector Nozzle• Service Manual

Determine ID of Heat Exchanger and ID of Boiler, then select two Shaft & Casings, one for Heat Exchanger and one for Boiler. Select either set of 6
Spiral Brushes or Expanding Brush to clean Heat Exchanger, and select Expanding Brush to clean Boiler.

 - Boiler Tube Inner Diam. -  - Heat Exchanger Tube Inner Diameter - 

Tube Inner Diameter Range
Inches(mm).281 - .311
.312 - .342
.343 - .374
.375 - .405
.406 - .436
.437 - .499
.500 - .561
.562 - .624
.625 - .686
.687 - .749
.750 - .811
.812 - .874
.875 - .936
.937 - .999
1.000 - 1.061
1.062 - 1.124
1.125 - 1.186
1.187 - 1.249(7.1 - 7.9)
(7.9 - 8.7)
(8.7 - 9.5)
(9.5 - 10.3)(10.3 - 11.1)(11.1 - 12.7)(12.7 - 14.2)(14.2 - 15.8)(15.8 - 17.4)(17.4 - 19.0)(19.0 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 25.4)(25.4 - 26.9)(26.9 - 28.5)(28.5 - 30.1)(30.1 - 31.7)

1.250 - 1.499(31.8 - 38.1)
1.500 - 1.749(38.1 - 44.4)
1.750 - 1.999(44.5 - 50.8)
2.000 - 2.249(50.8 - 57.1)
2.250 - 2.499 (57.2 - 63.5)
2.500 - 2.749(63.5 - 69.8)
2.750 - 2.999(69.9 - 76.2)
3.000 - 3.249(76.2 - 82.5)
3.250 - 3.349(82.6 - 88.9)
3.350 - 3.749(88.9 - 95.2)
3.750 - 3.999 (95.3 - 101.6)
4.000 - 4.250 (101.6 - 108.0)

Product Details:

Complete
Kit

Drive
Unit

Shaft &
Casing9720-0015(8x32 Female
Thread)9722-0025(1/4x28 Female
Thread)WAW-9000

9610
(115V
50/60Hz)- or 9610-2200
(220V
50Hz)

9724-0025(1/4x28 Female
Thread)9728-0025(9/16x12 MaleThread)6 NylonSpiral Brushes

ExpandingBrush*

Brush
Adapter

61746-4025
61746-4028
61746-4031
61746-4034
62501-4037
62501-4043
62501-4050
62501-4056
62501-4062
62501-4068
62501-4075
62501-4081
62501-4087
62501-4093
62501-4100–––

9900-3003
9900-3006
2456-3002
2456-3003
2456-3004
2456-3006
2463-3004
2463-3005
2463-3007
2463-3008
2470-3002

9589(5/16x18
Female Thread)

2477-0001
2477-0006
2492-0006
2501-0007
3441-0005
3441-0010
3456-0003
3456-0006
3470-0004
3470-0007
3470-0009
4060-0060

9730-0025(9/16x12 MaleThread)WAW-9100

9630(220V 60Hz)
9630-2250(220V 50Hz)

9732-0025(3/4x10 MaleThread)Page 29

Page 25* Bronze Expanding Brush up to 1.249 Tube ID; Steel Expanding Brush for 1.250 Tube ID and larger.
† Requires Connector (Part No. 9875).

Pages 26/27

9798(5/16x18
Female Thread)
6759(7/16x14
Female Thread)

2705(7/8x9 MaleThread)Page 39

VacuumNozzle†9877-1500
9877-1750
9877-2000
9877-2250
9877-2500
9877-2750
9877-3000
9877-3250
9877-3500
9877-3750
9877-4000
9877-4250

Page 15

21

Boiler/Heat Exchangers
EP Series Air Driven Tube Cleaning System
Applications• Cleaning Straight Tubes in Boilers and Large Diameter Pressure
Vessels• 11⁄2 to 61⁄2-Inch (38.1 to 165.1mm) OD Tubes• Removing Medium to Heavy Deposits

Specifications
Speed: up to 9,000 rpm
Air: 80 to 125 psi
Motor: Double chambered power seal cylinder andlight blade design produce high torque andinsure long motor life

EP Series Kit Includes:• EP Air Motor• Model A or Model R Cutter Head
- or • Drill Head
• Set of Spare Rotor Blades and Rotor Wrench• Tool Box• Service Manual

Tube Inner Diameter Range(mm)
Inches

1.375 - 1.449
1.500 - 1.749
1.750 - 1.999
2.000 - 2.249
2.250 - 2.499
2.500 - 2.749
2.750 - 2.999
3.000 - 3.249
3.250 - 3.499
3.500 - 3.749
3.750 - 3.999
4.000 - 4.249
4.250 - 4.499
4.500 - 4.749
4.750 - 4.999
5.000 - 5.249
5.250 - 5.499
5.500 - 5.749
5.750 - 5.999
6.000 - 6.250(34.9 - 38.1)(38.1 - 44.4)(44.5 - 50.8)(50.8 - 57.1)(57.2 - 63.5)(63.5 - 69.8)(69.9 - 76.2)(76.2 - 82.5)(82.6 - 88.9)(88.9 - 95.2)(95.3 - 101.6)(101.6 - 107.9)(108.0 - 114.3)(114.3 - 120.6)(120.7 - 127.0)(127.0 - 133.3)(133.4 - 139.7)(139.7 - 146.0)(146.1 - 152.4)(152.4 - 158.8)
Product Details:

22

CompleteincludesKit

EP-137
EP-150EP-175
EP-200EP-225
EP-250EP-275EP-300EP-325EP-350EP-375EP-400EP-425EP-450EP-475EP-500EP-525
EP-550EP-575EP-600Air
Motor- and -

Model A or R
- orCutter Head

Drill
Head

4622-0131
3942-0143
2000-0156
2012-0181
7968-0212
2044-0231
2058-0262
2072-0281
2072-0306
2091-0325
2091-0350
2109-0375
2109-0400
2109-0425
2109-0450
2109-0475
3142-0500
3142-0525
3142-0550
3142-0575

5788
5183
7494-2411
7509-2416
9311-2354
7329-2354
7334-2360
7512-2366
7479-2366
7339-2376
7474-2376

7485-3085

400-3153

Page 42

Pages 30/33

Pages 30/31

7344-2376
7349-2376

409-2212408-2140407-2180
406-4555
405-4952
405-2202403-4950402-2196
401-2196
400-2631

7482-2376

Motor Diam.
Inches
(mm)

15⁄16
17⁄16
19⁄16
113⁄16
21⁄8
25⁄16
25⁄8
213⁄16
31⁄16
31⁄4
31⁄2
33⁄4
4
41⁄4
41⁄2
43⁄4
5
51⁄4
51⁄2
53⁄4

(33.3)(36.5)(39.7)(46.0)(54.0)(58.7)(66.7)(71.4)(77.8)(82.6)(88.9)(95.3)(101.6)(108.0)(114.3)(120.7)(127.0)(133.4)(139.7)(146.1)

CFM

32
45
47
70
73
100
108
152
164

175

225

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Smart Tool
• Each kit includes air motor and all accessories andtools required for thorough tube cleaning• Powerful air motor speeds cleaning• One man operation improves productivity• Model A or R Cutter Head removes medium deposits• Drill Head cuts through heavier deposits

Accessories

Expanding
Steel Brush

Expanding
Scraper

2477-9004
2477-9006
2492-0006
2494-0007
3444-0003
3444-0010
3457-0003
3471-0002
3471-9004
3471-9007
4060-9003
4060-0007
3497-9437

2625
2617
2634
7985-2416
7987-4130
7989-2354
7991-2360
7992-2366
7993-2366
7994-2376
7995-2376
3571-4021
3574-4021

3497-9500

3576-4021

4829-9050

3500-9437
3500-8437

3578-3513

4829-9062

3578-3584

61427-9040

3581-3585

61427-9050
4834-9040

Pages 26-27

Page 35

61312-0000
3504-0437
Pages 26-27

Swing Frame
Steel Brush

Armored Air HosePart No. Inches

Air
Valve

Air Line
Lubricator

8972-0025

3/8

8774

52399

8974-0025

1/2

8654

53360

8975-0025

3/4

8647

53361

8976-0025

1

8669

53363

Page 41

Page 414824-9031
4824-9040
4829-9040

Page 40

Kit Weight(Less Options)
Pounds
(Kg)

33⁄4
43⁄8
57⁄8
77⁄8
111⁄4
13
18
211⁄2
243⁄4
321⁄2
353⁄4
361⁄4
373⁄4
411⁄4
431⁄2
471⁄2
681⁄4
691⁄2
721⁄4
751⁄2

(1.7)
(2.0)
(2.7)
(3.6)
(5.1)
(5.9)
(8.2)
(9.6)
(11.2)(14.7)(16.2)(16.4)(17.1)(18.7)(19.7)(21.5)(31.0)(31.5)(32.7)(34.2)

23

Cleaning Heads
Smart Tube Cleaning
Spiral Brushes
P. 25
1/4 to 4-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Absorbers, Fire Tube and Water
Tube Boilers

Removes Light to Medium Debris
Available in nylon, brass, steel and stainless steel. Always
match metals, using bronze for non-ferrous tubes and steel
for ferrous metals. Nylon brushes can be used with all tubes
and will not damage the interior tube wall!

Wils-Away Electricand Pneumatic Tube
Cleaning Systems

Specialty Brushes
P. 25
1/2 to I-Inch ID Tubes in Surface
Condensers and Enhanced Tubes in
Heat Exchangers

ALL Wilson Electricand Pneumatic Tube
Cleaning Systems

Expanding Scrapers
P. 26-27
1/2 to 6-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Absorbers, Fire Tube and Water
Tube Boilers

Cleans Enhanced and Surface Condenser Tubes
Spin Grit Brushes feature silicone carbide-impregnatedlong bristles that lay over to clean prime surfaces incondenser tubes. Spin Clean Brushes use tapered trim,
abrasive-impregnated brushes to clean enhanced tubes inheat exchangers.
Removes Soft to Powdery Deposits
The BEST value in tube cleaning, the Wilson Expanding
Brush lasts at least 10 times longer than fixed diameterbrushes, and refills keep the Expanding Brush both durable
and economical. Available with nylon, bronze, steel orstainless steel bristles
Also Removes Soft to Powdery Deposits
Wheel brushes attach to both Wilson and competing drive
units, and they remove thin to medium deposits. The
Straight Wheel Brush is designed for straight tubes, suchas those in Fire Tube Boilers, while the Curved Wheel Brushcleans curved tubes.
Removes Wet and Gummy Deposits
Centrifugal force lifts scraper blades, forcing them againsttube interior and adjusting automatically for changes in tube
ID. Scraper refills prolong the life of this cleaning head andkeep it very economical.

Buffing Tools
P. 28
3/8 to 3-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Absorbers, Fire Tube and Water
Tube Boilers

Removes Light to Medium Scale
The Buffing Tool is available with a unique Drill Tip that cuts
through heavier deposits. Also use the Buffing Tool to finish
tubes after initial cleaning by Wilson Cutter Heads, Drill
Heads or Cutter Bits.

ALL Wilson Tube
Cleaning Systems(and competing drive
units)

Small Cutter Heads
P. 30
1/2 to 2-Inch ID Straight or Curved
Tubes in Heat Exchangers,
Condensers, Chillers and Water
Tube Boilers

Removes Thin to Medium Soft or Hard Scale
Model A Cutter Head attaches directly to motor. Model B
Cutter Head attaches to Type C Flexible Holder for curved
tube cleaning. All Cutter Heads feature non-tracking designfor more effective cleaning.

All Wilson Tube
Cleaning Systems

Large Cutter Heads
P. 32-35
13⁄8 to 22-Inch ID Tubes in Boilers,Power Plants, Refineries and Other
Industrial Applications

Removes Heavy, Hard Deposits
Model SE: Straight or curved tubes to 6-inch ID
Model R: Straight tubes to 111⁄2-inch ID
Model CHJ: Straight or curved tubes to 22-inch ID
Swing Frame Brush: Straight pipes to 201⁄2-inch ID

Wilson Air Motors

Drill Heads
P. 31
2 to 6-Inch ID Tubes in Fire Tube andWater Tube Boilers, and Other Large
Diameter Pressure Vessels

Cleans Totally Clogged Tubes/Hard Scale
Literally drills through clogged tubes and heaviest scale andcoke. Can be used to clean curved tubes by mounting theDrill Head on a Universal Joint or Flexible Holder.

All Wilson Tube
Cleaning Systems

Cutter Bits
P. 36
3/8 to 23⁄16-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Refineries, Pulp and Paper Plants
and Other Industrial Applications

Cuts Through Hard Scale/Plugged Tubes
M Bit: Affordable, general purpose removal of hard scale
SPE-DUR Bit: Excellent for plugged tubes
K Bit: Features carbide tip that will break through hardest
scale and deposits

PG/PGX-2/TP-302
and other Wilson
Tube Cleaning
Systems

P Brushes
P. 36
3/8 to 23⁄16-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Evaporators and Other Industrial
Pressure Vessels

Post Cutter Bit Finishing/Push Rod Cleaning
P Brush is used for finishing up after a Cutter Bit has beenused to remove hard or heavy scale or deposit. The P Brushis also used with Push Rod for manual cleaning ofCondensers, Evaporators and Fire Tube Boilers.

PG/PGX-2/TP-302
and other Wilson
Tube Cleaning
Systems

Expanding Brushes
P. 26-27
1/2 to 6-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Absorbers, Fire Tube and Water
Tube Boilers
Wheel Brushes
P. 28
1/2 to 31⁄2-Inch ID Tubes in Heat
Exchangers, Condensers, Chillers,
Absorbers, Fire Tube and Water
Tube Boilers

24

ALL Wilson Electricand Pneumatic Tube
Cleaning Systems

ALL Wilson Tube
Cleaning Systems(and competing drive
units)ALL Wilson Electricand Pneumatic Tube
Cleaning Systems

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Spiral, Spin Grit and Spin Clean Brushes
Rotating Brush

Deposits

Water Flushing

Tube

Shaft & Casing

Flexible Shaft

Wilson Spiral Brushes are economical, and they are easy to install and use. They
are available in nylon, brass (for copper tubes), steel and stainless steel. Always
match metals, using a steel brush to clean steel tubes, for example. Use stainlesssteel spiral brushes to clean titanium and cooper nickel tubes. Nylon brushes canbe used with all tube materials.

Water travels through theflexible Shaft and Casings,
providing a flushing action
to aid the cleaning
process. When the waterrunning out of the tube isclear, the tube is clean.
Tube Inner
Diameter Range
Inches(mm).281 - .311
.312 - .342
.343 - .374
.375 - .405
.406 - .436
.437 - .499
.500 - .561
.562 - .624
.625 - .686
.687 - .749
.750 - .811
.812 - .874
.875 - .936
.937 - .999
1.000 - 1.061(7.1 - 7.9)
(7.9 - 8.7)
(8.7 - 9.5)
(9.5 - 10.3)(10.3 - 11.1)(11.1 - 12.7)(12.7 - 14.2)(14.2 - 15.8)(15.8 - 17.4)(17.4 - 19.0)(19.0 - 20.6)(20.6 - 22.2)(22.2 - 23.8)(23.8 - 25.4)(25.4 - 26.9)

Nylon
SpiralBrush*

Brass
SpiralBrush*

61746-4025
61746-4028
61746-4031
61746-4034
62501-4037
62501-4043
62501-4050
62501-4056
62501-4062
62501-4068
62501-4075
62501-4081
62501-4087
62501-4093
62501-4100

61746-3025
61746-3028
61746-3031
61746-3034
62501-3037
62501-3043
62501-3050
62501-3056
62501-3062
62501-3068
62501-3075
62501-3081
62501-3087
62501-3093
62501-3100

Stainless
Steel Spiral
Brush*
61746-2025
61746-2028
61746-2031
61746-2034
62501-2037
62501-2043
62501-2050
62501-2056
62501-2062
62501-2068
62501-2075
62501-2081
62501-2087
62501-2093
62501-2100

Wilson Spin Grit and Spin Clean Brushes have abrasive-impregnatednylon filaments, and they are specially designed for cleaning enhanced
tubes in heat exchangers and tubes in surface condensers.

Boiler Steel
Spiral Brushes

Tube Inner
Diameter Range
Inches(mm)

Steel
SpiralBrush*

62501-0037
62501-0043
62501-0050
62501-0056
62501-0062
62501-0068
62501-0075
62501-0081
62501-0087
62501-0093
62501-0100

Spin Grit
Brush*

62551-0050

8x32 (M)62551-0075

62615-0075

62551-0100

62615-0100

62551-0125

62615-0112

1/4x28 (M)We recommend ordering the optional forward/reverse foot pedal for theWils-Away Electric and Pneumatic Tube Cleaning Systems since reverse
rotation of these brushes is required to remove them from enhanced tubes.
Steel
SpiralBrush*

Stainless
Steel Spiral
Brush*

Brass
SpiralBrush*

Nylon
SpiralBrush*

1.250 - 1.499 (31.8 - 38.1)
62540-0125
62540-2125
62540-3125
62540-4125
1.500 - 1.749 (38.1 - 44.4)
62540-0150
62540-2150
62540-3150
62540-4150
1.750 - 1.999 (44.5 - 50.8)62540-0175
62540-2175
62540-3175
62540-4175
2.000 - 2.249 (50.8 - 57.1)
62540-0200
62540-2200
62540-3200
62540-4200
2.250 - 2.499 (57.2 - 63.5)
62540-0225
62540-2225
62540-3225
62540-4225
2.500 - 2.749 (63.5 - 69.8)
62540-0250
62540-2250
62540-3250
62540-4250
2.750 - 2.999 (69.9 - 76.1)
62540-0275
62540-2275
62540-3275
62540-4275
3.000 - 3.249 (76.2 - 82.5)
62540-0300
62540-2300
62540-3300
62540-4300
3.250 - 3.349 (82.6 - 88.9)62540-0325
62540-2325
62540-3325
62540-4325
3.500 - 3.749 (88.9 - 95.2)
62540-0350
62540-2350
62540-3350
62540-4350
3.750 - 3.999 (95.3 - 101.6) 62540-0375
62540-2375
62540-3375
62540-4375
4.000 - 4.250 (101.6 - 108.0) 62540-0400
62540-2400
62540-3400
62540-4400* To order brushes with Wilson Smart ConnectTM adapters, add “WC” to Part No.

Manual Tube Cleaning
Extension Rods and Handles

ThreadMale (M)
Female (F)Spin Clean
Brush*

Tube Inner D iameter Range
Inches(mm)

HandlePart No.

.500 - 1.061

62748(12.7 - 26.9)

1.250 - 2.999 (31.8 - 76.1)

3.000 - 4.250 (76.2 - 108.0)

62756

62757

For 3/8 NPT to 1/4 NPT Adapter use
Part No. 62754-0000

Extension Rods
Part No.
(#)

62742
(6)
(Steel with 1/4x28
Male Thread)
62748
(6)
62749
(6)
62750
(6)
(Fiberglass with
1/4” NPT)
62751
(6)
62752
(6)
62753
(6)
(Fiberglass with
3/8” NPT)

ThreadMale (M) or
Female (F)1/4 NPT (M)LengthFeet (M)

3

(9.1)

3
4
6

(9.1)
(12.2)(18.3)

4
5
6

(9.1)
(12.2)(18.3)

25

Cleaning Heads
Expanding Brush and Expanding Scraper
The Wilson Expanding Brush is a Thomas C. Wilson, Inc. exclusive! This uniquecleaning head is ideal for removing light to medium powdery deposits such as rust,scale and chemical precipitates in tubes from 5/8-inch to 61⁄2-inch (15.9 to 165.1mm)
OD. And the Wilson Expanding Brush is an excellent value because it lasts 10 to 20
times longer than conventional brushes!
As the head spins, the brush cartridges rise and automatically conform to the insideof the tube. Wilson Expanding Brushes outlast conventional fixed-diameter brushes
by a factor of at least 10, because as the bristles wear, the brushes simply rise farther
so they continue to conform to the inside of the tube!
The Wilson Expanding Brush is available with steel, stainless steel, bronze or nylon
brush bristles. The metal in the Expanding Brush should always match the tube
material. Bronze brushes should be used with copper and brass tubes, and stainlesssteel should be used with titanium and cooper nickel tubes. Nylon brushes can beused with all metals.

Tube Inner
Diameter Range
Inches(mm).482 - .495
.496 - .527
.528 - .555
.556 - .584
.585 - .620
.621 - .652
.653 - .680
.528 - .555
.556 - .584
.585 - .620
.621 - .652
.653 - .680
.681 - .709
.710 - .745
.746 - .777
.778 - .870
.871 - .907
.908 - .959
.960 - .995
.996 - 1.032
1.033 - 1.084
1.085 - 1.120
1.121 - 1.245
1.246 - 1.310
1.252 - 1.300
1.311 - 1.356(12.2 - 12.6)(12.6 - 13.4)(13.4 - 14.1)(14.1 - 14.8)(14.8 - 15.7)(15.7 - 16.6)(16.6 - 17.3)(13.4 - 14.1)(14.1 - 14.8)(14.8 - 15.7)(15.7 - 16.6)(16.6 - 17.3)(17.3 - 18.0)(18.0 - 18.9)(18.9 - 19.7)(19.7 - 22.1)(22.1 - 23.0)(23.0 - 24.4)(24.4 - 25.3)(25.3 - 26.2)(26.2 - 27.5)(27.5 - 28.4)(28.4 - 31.6)(31.6 - 33.3)(31.8 -33.0)(33.3 - 34.4)

1.301 - 1.482 (34.4 - 37.6)
1.483 - 1.606 (37.6 - 40.8)
1.607 - 1.704 (40.8 - 43.3)
1.705 - 1.760 (43.3 - 44.7)
1.761 - 1890 (44.7 - 48.0)
1.891 - 1.954 (48.0 - 49.6)
1.955 - 2.084 (49.6 - 52.9)

ExpandingBrush*
Assembly

Cleaning
Range
Inches

7000-0001
7000-0002
7000-0003
7000-0004
7000-0005
7000-0006
7000-0007
9900-0003
9900-0004
9900-0005
9900-0006
9900-0007
2456-0001
2456-0002
2456-0003
2456-0004
2456-0005
2456-0006
2456-0007
2463-0004
2463-0005
2463-0007
2463-0009
2470-0003
2477-0001
2470-0004
2477-0004
2477-9004
2477-0006
2477-9006
2484-0003
2484-0006
2492-0006
2493-0003
2493-0005
2493-0007.453 - .487
.485 - .519
.518 - .552
.542 - .576
.578 - .612
.610 - .644
.638 - .672
.518 - .552
.542 - .576
.578 - .612
.610 - .644
.638 - .672
.611 - .752
.661 - .802.689 - .830
.764 - .905
.786 - .927
.838 - .979
.874 - 1.015.894 - 1.052.946 - 1.104.996 - 1.155
1.106 - 1.265
1.176 - 1.377
1.170 - 1.330
1.216 - 1.376

Brush
Refill Set*
Part No.
(#)
7003-0001 (4)7003-0002 (4)7003-0003 (4)7003-0004 (4)7003-0005 (4)7003-0006 (4)7003-0007 (4)7003-0003 (4)7003-0004 (4)7003-0005 (4)7003-0006 (4)7003-0007 (4)2457-0001 (4)2457-0002 (4)2457-0003 (4)2457-0004 (4)2457-0005 (4)2457-0006 (4)2457-0007 (4)2464-0004 (4)2464-0005 (4)2464-0007 (4)2464-0009 (4)2471-0003 (6)2478-0001 (6)2471-0004 (6)1.300 - 1.501

2478-0004(6)

1.426 - 1.626

2478-0006(6)

1.493 - 1.724
1.623 - 1.854

2485-0003
2485-0006(8)(8)

1.712 - 1.946

2485-0003(8)

1.780 - 2.014
1.910 - 2.144

2485-0005
2485-0007(8)(8)

Expanding
Scraper
Assembly

Cleaning
RangesInches2569.437 - .625

Scraper
Refill Set
Part No.
(#)
2574

ThreadMale (M) or
Female (F)(4)
12 x 28 (M)2575.500-.687

2577

(4)
1/4 x 28 (M)

2549

3055

.687 - .781

3058

(4)

2578

.719 - .875

2582

(4)

2586

.797 - .953

2582

(4)

2592

.891 - 1.109

2596

(4)

2600

1.000 - 1.218

2601

(4)

2606

1.141 - 1.359

2610

(4)

2617

1.328 - 1.593

2621

(4)

2634
2635

1.437 - 1.891

2639

(6)

2043

1.625 - 2.093

4115

(6)

5/16x 18 (M)7/16x14 (M)7/16x14 (F)9/16x12 (M)7/16x14 (F)7/16x14 (M)9/16x12 (F)9/16x12 (F)9/16x12 (M)* To order Bronze Expanding Brushes Bronze Refill Sets, change second half of (Part No. to “3XXX”). For Nylon, change second half of (Part No. to“4XXX”). For Stainless steel, (“5XXX”). Expanding Brushes with (“900X”) and “2XXX” Part Nos. have Steel Brushes and special Adapters.

26

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

The Wilson Expanding Scraper compliments the Wilson Expanding Brush, and it is recommended forremoving soft, wet or gummy deposits such as mud or marine growth. The Wilson Expanding
Scraper cleans tubes from 5/8-inch to 61⁄2-inch (15.9 to 165.1mm) OD. The blades in the Wilson
Expanding Scraper do not fill with debris - as they do when cleaning soft and gummy deposits with abrush-and they are easily and quickly replaced as they wear.
As the scraper head spins, the scraper blades lift up and scrape away deposits in the tube. The
blades rise to conform to changes in the inside of the diameter of the tube, providing a very effective
cleaning action throughout the length of the tube. The Wilson Expanding Scraper can be used with
any Wilson electric, pneumatic or air-driven tube cleaning system, and with a flexible holder it can beused to clean curved tubes, such as those found in water tube boilers.

Tube Inner
Diameter Range
Inches(mm)

2.000 - 2.124(50.8 - 54.0)

2.125 - 2.249(54.0 - 57.1)

2.250 - 2.374(57.1 - 60.3)

2.375 - 2.499(60.3 - 63.5)

2.500 - 2.624(63.5 - 66.6)

2.625 - 2.749(66.6 - 69.8)

2.750 - 2.874(69.8 - 73.0)

2.875 - 2.999(73.0 - 76.2)

3.000 - 3.124(76.2 - 79.3)

3.125 - 3.249(79.3 - 82.5)

3.250 - 3.374(82.5 - 85.7)

3.375 - 3.499(85.7 - 88.9)

3.500 - 3.749(88.9 - 95.2)

3.750 - 3.999 (95.2 - 101.6)
4.000 - 4.249 (101.6 - 107.9)
4.250 - 4.499 (107.9 - 114.3)
4.500 - 4.999 (114.3 - 127.0)
5.000 - 5.499 (127.0 - 139.7)
5.500 - 5.999 (139.7 - 152.4)
6.000 - 6.499 (152.4 - 165.1)

ExpandingBrush*
Assembly

3441-0001
3442-0001
2494-0007
3441-0003
3442-0003
3444-0003
3441-0005
3444-0003
3442-0005
3441-0008
3442-0008
3441-0010
3442-0010
3444-0010
3456-0002
3457-0002
3456-0003
3457-0003
3456-0004
3457-0004
3470-0002
3471-0002
3471-9002
3470-0004
3471-0004
3470-0006
3471-0006
3471-9004
3470-0007
3471-0007
3470-0009
3471-0009
3471-9007
4060-0003
4060-9003
4060-0007
4060-9007
3497-0437
3497-9437
3497-0500
3497-9500
3500-0500
3500-9437
3500-8437
61312-0500
61312-0000
3504-0500
3504-0437

Cleaning
Range
InchesBrush
Refill Set*
Part No. (#)

Expanding
Scraper
Assembly

Cleaning
Range
Inches

1.834 - 2.279

3445-0001 (6)7985-2416

1.750 - 2.250

7997

(5)

1.896 - 2.341

3445-0003 (6)7986-2416

1.875 - 2.375

8008

(5)

1.998 - 2.443

3445-0005 (6)7987-2416

2.000 - 2.500

8009

(5)

2.146 - 2.591

3445-0008 (6)7988-2416

2.125 - 2.625

8010

(5)

2.248 - 2.693

3445-0010 (6)2.417 - 2.825

3458-0002 (6)7989-3073
7990-2354

2.187 - 2.812
2.312 - 2.937

8009
8010

(6)
(6)

2.605 - 3.013

3456-0003 (6)7991-3077

2.375 - 3.125

8016

(5)

7991-3077

2.375 - 3.125

8016

(5)

7992-3080

2.625 - 3.375

8019

(6)

7992-3080

2.625 - 3.375

8019

(6)

7993-3080

2.875 - 3.625

8022

(6)

7993-3080

2.875 - 3.625

8022

(6)

7993-3080

3.125 - 3.875

8026

(6)

8027

(6)

3573

(6)

3575

(6)

Scraper
Refill Set
Part No.
(#)

ThreadMale (M)
Female (F)9/16 x 12 (F)5/8 x 11 (F)
9/16 x 12 (F)2.667 - 3.075

3458-0004 (6)2.782 - 3.233

3473-0002 (6)2.874 - 3.325

3473-0004 (6)3.166 - 3.617

3473-0006 (6)3.236 - 3.687

3473-0007 (6)3.374 - 3.825

3473-0009 (6)3.543 - 4.047

3458-0003 (6)7995-3081

3.729 - 4.233

3458-0007 (6)3571-4021

3.625 - 4.375

3.988 - 4.875

2173-0437 (6)3574-4021

3.875 - 4.635

3576-4021

4.000 - 5.000

4.125 - 5.062
2173-0050 (6)4.562 - 5.625

3578-3513
3578-3584

5.187 - 6.125

3.375 - 4.125

4.500 - 5.500

3580

5/8 x 11 (F)
9/16 x 12 (F)5/8 x 11 (F)
3/4 x 10 (F)5/8 x 11 (F)
9/16 x 12 (F)5/8 x 11 (F)
9/16 x 12 (F)
3/4 x 10 (F)5/8 x 11 (F)
3/4 x 10 (F)7/8

x 9 (F)

3/4
7/8
3/4
7/8
1
3/4
7/8
3/4
7/8
1
3/4
7/8
3/4
7/8
11⁄8
3/4
11⁄8
7/8
11⁄8
7/8
11⁄8
7/8
11⁄8

x 10 (F)x 9 (F)x 10 (F)x 9 (F)x 14 (F)x 10 (F)x 9 (F)x 10 (F)x 9 (F)x 14 (F)x 10 (F)x 9 (F)x 10 (F)x 9 (F)x 12 (F)x 10 (F)x 12 (F)x 9 (F)x 12 (F)x 9 (F)x 12 (F)x 9 (F)x 12 (F)11⁄8

x 12 (F)13⁄8x 12 (F)13⁄8x 12 (F)(8)

3581-3585
2173-0050 (8)5.562 - 6.625

3581-2709

5.500 - 6.500

3583

(8)

27

Cleaning Heads
Wheel Brushes
Applications• Removing Soft and Light Scale in 11⁄2 to 31⁄2-Inch (38.1 to 88.9mm)
OD Straight Tubes• Each Assembly Utilizes Four Parallel Brushes Mounted on a
Universal Joint

Straight Wheel Brush

Tube ID Range
Inches(mm)

1.125 - 1.250
1.375 - 1.500
1.625 - 1.750
1.875 - 2.000
2.125 - 2.250
2.375 - 2.500
2.625 - 2.750
2.875 - 3.000
3.125 - 3.250

Brush Diam
Inches(mm)
1.000(25.4)
1.250(31.8)
1.500(38.1)
1.750(44.5)
2.000(50.8)
2.250(57.2)
2.500(63.5)
2.750(69.9)
3.000(76.2)

Straight
Wheel Brush(28.6 - 31.8)(34.9 - 41.3)(41.3 - 44.5)(47.6 - 50.8)(54.0 - 57.2)(60.3 - 63.5)(66.7 - 69.9)(73.0 - 76.2)(79.4 - 82.6)

62691-0100*
62691-0125*
62691-0150*
62691-0175
62691-0200
62691-0225
62691-0250
62691-0275
62691-0300

Drive
Thread*9/16 x 12 (F)* For 1/2 x 12 M use 62691-0002. For 1.750 and larger use 62691-0006.

Applications• Removing Soft and Light Scale in 11⁄2 to 31⁄2-Inch (38.1 to 88.9mm)
OD Curved Tubes• Each Assembly Uses Two Wire Wheel Brushes Mounted on theEnds of a Universal Joint

Curved Wheel Brush

Tube ID Range
Inches(mm)

1.250 - 1.375
1.500 - 1.625
1.750 - 1.875
2.000 - 2.125
2.250 - 2.375
2.500 - 2.625
2.750 - 2.875
3.000 - 3.125
3.250 - 3.500

Brush Diam
Inches(mm)
1.000(25.4)
1.250(31.8)
1.500(38.1)
1.750(44.5)
2.000(50.8)
2.250(57.2)
2.500(63.5)
2.750(69.9)
3.000(76.2)

CurvedWheel Brush(31.8 - 34.9)(38.1 - 43.1)(44.5 - 47.6)(50.8 - 54.0)(57.2 - 60.3)(63.5 - 66.7)(69.9 - 73.0)(76.2 - 79.4)(82.6 - 88.9)

62668-0100
62668-0125
62668-0150
62668-0175
62668-0200
62668-0225
62668-0250
62668-0275
62668-0300

Drive
Thread†9/16 x 12 (F)* For 1/2 x 12 M use 62691-0004. For 1.750 and larger use 62691-0008.

Buffing Tools
Applications

Tube ID Range• Finish-Up Cleaning of 1/2 to 31⁄2-Inch (12.7 Inches(mm)
88.9mm) OD Tubes.312 - .375
(7.9 - 9.5)
• Set of Wires Clean Away Debris after.375 - .500
(9.5 - 12.7)
Using Expanding Brush or Expanding.500 - .625 (12.7 - 15.9)
Scraper.625 - 1.000 (15.9 - 25.4)
1.000 - 3.000 (25.4 - 76.2)• Replacement Wire Blades Keep Unit
Affordable

Buffing Tool
with Tip

Buffing Tool
without Tip

62622-0005
62622-0006
62622-0007
62622-0010
62626-0000

62624-0005
62624-0006
62624-0008
62624-0010
62625-0000

Replacement
Blades(#)

62623-0006

(18)

8

x 32 (M)62623-0008
62623-0010
62625-0001

(18)
(18)
(20)

1/4

x 28 (M)U-Bend Cleaning
Assemblies
Applications• Cleaning 3/4 to 11⁄2-Inch (19.1 to
38.1mm) OD Curved Tubes• Use Stainless Steel Assembly to
Clean Ferrous Tubes, Brass
Cleaning Head for Non-Ferrous
Tubes

Soot Brush
Applications• Removing Soot from 11⁄2 to 41⁄2-Inch(38.1 to 114.3mm) OD Tubes in Fire
Tube Boilers• Attaches to Competing Drive Units

28

Drive
Thread

7/16 x 14 (M)U-Bend Heat Exchanger Bundle
Tube Inner
Diameter Range
Inches(mm)

Assembly with
Stainless Steel
Cleaning Head

Assemblywith Brass
Cleaning Head.500 - .750 (12.7 - 19.1).750 - 1.000 (19.1 - 25.4)
1.000 - 1.250 (25.4 - 31.8)

62690-0000
62660-0075
62660-0100

62690-5000
62660-1075
62660-1100

Cleaning
HeadType

Cup Brush
Wheel Brush

Diameter(Inches) (mm)3/4

(19.1)

1(25.4)

Drive
Thread

1/4 x 28 (M)Tube Inner
Diameter Range
Inches
(mm)

Steel
Soot
Brush

ThreadMale (M) or
Female (F)1.250 - 1.499 (31.8 - 38.1)
1.500 - 1.749 (38.1 - 44.4)
1.750 - 2.249 (44.5 - 57.1)
2.225 - 2.749 (57.2 - 69.8)
2.750 - 2.999 (69.9 - 76.2)
3.000 - 3.249 (76.2 - 82.5)
3.250 - 3.749 (82.6 - 95.2)
3.750 - 4.250 (95.3 - 108.0)

62711-0125
62711-0150
62711-0175
62711-0225
62711-0275
62711-0300
62711-0325
62711-0375

1/2 x 12 (M)(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Flexible Shafts & Casings
Wils-Away Shaft & Casings are available
in nylon, Teflon and steel. Smaller diameter
casings are nylon (or Teflon, if they will be
run dry), and larger casings are steel.
Shafts & Casings Part No. 9726-XXXX aredesigned for bi-direction (forward/reverse)
cleaning, such as cleaning enhanced tubes
with a Spin Grit or Spin Clean brush.

9720
Tube Inner
Diameter Range(mm)
Inches.281 - .437

(7.1 - 11.1).437 - .625

(11.1 - 15.9).625 - 1.250.687 - 1.250(15.9 - 31.8)(17.5 - 31.8)

Flexible Shaft& Casing Length
Feet(Meters)

Flexible Shaft& Casing
Part No.*

15
25
12
35
45
60

(4.6)
(7.6)
(3.7)
(10.7)(13.7)(18.3)

25

(7.6)

35
45
60

(10.7)(13.7)(18.3)

25

(7.6)

35
45
60

(10.7)(13.7)(18.3)

25(7.6)

9720-0015
9722-0025
9722-6012
9722-0035
9722-0045
9722-0060
9724-0025
9724-0035
9724-0045
9724-0060
9724-6025
9726-0025
9726-0035
9726-0045
9726-0060
9726-6025
9728-0025
9728-0035
9728-0045
9728-0060
9728-6025
9730-0025
9730-9025
9730-0030
9730-9030
9732-0025
9732-0030

1.250 - 1.500(31.8 - 38.1)

35
45
60

(10.7)(13.7)(18.3)

1.250 - 4.000(31.8 - 101.6)

25

(7.6)

30

(9.1)

25
30

(7.6)
(9.1)

4.000 - 4.250 (101.6 - 108.0)

9722

CasingMaterial
Nylon

9724
Shaft & Casing
Diameter
Inches(mm)

Shaft Thread
Male (M) or
Female (F)

1/4

(6.4)

8

x 32 (F)

3/8

(9.5)

1/4

x 28 (F)

1/2(12.7)

9/16(14.3)

3/4(19.1)
9/16

x 12 (M)3/4

x 10 (M)

TeflonNylon

TeflonNylon
TeflonNylon
TeflonSteel
Rubber Coated
Steel
Rubber Coated
Steel

11⁄16

(27.0)

11⁄4(31.8)* To order Shaft & Casings with Wilson Smart ConnectTM adapters, add “WC” to Part No.

Wils-Away Accessories
Part No.
Twin Foot Pedal Provides forward (clockwise) andreverse (counter clockwise) brush rotation for
effective cleaning of enhanced tubes.

9600-0015

Safety Shaft Coupling Prevents motor damage toWAW-500 series drive units. These drive units are shippedwith a spare Safety Shaft Coupling and a removal tool.

9600-0102

Flexible Shaft Lubricator Provides lubrication to Shaft& Casing Assembly, prolonging its life.

9614-0000

Steel Shaft

Steel with Rubber Coating29

Cleaning Heads
Model A Cutter Heads

Tube Inner Diameter Range
Inches(mm)

MODEL A CUTTER HEADS.500 - .624

(12.7 - 15.8)

Applications.625 - .749

(15.9 - 19.0).750 - .874

(19.1 - 22.1)• Cleaning Straight or Curved
5/8 to 21⁄2 (15.9 - 63.5mm) OD
Tubes• Removing Soft or Hard Scaleof Thin to Medium Thickness.875 - .999

(22.2 - 25.3)

Smart Tool
• “No Track” Cone Cutter
cleans tube by delivering
glancing blows• Larger size cleaning heads
also utilize Cutter Wheel for
added cleaning capability• VUJ Universal Joint enables
tool to clean curved tubes• Replacement Cone Cutters
and Cutter Wheels keep thiscleaning tool economical* These Cutter Heads use both aCone Cutter and one or two
Cutter Wheels.

1.000 - 1.124 (25.4 - 28.5)
1.125 - 1.217 (28.6 - 30.8)
1.218 - 1.311 (30.9 - 33.2)
1.312 - 1.499(33.3 - 38.0)

1.500 - 1.749 (38.1 - 44.4)

1.750-1.999 (44.5 - 50.7)
2.000-2.249 (50.8 - 57.0)

Model A
Cutter Head

Cone
Cutter7211-0000
7211-9662
7212-0000
7212-9662
7213-0000
7213-9789
7215-9665
7215-0000
7218-0000
7216-9665
7216-0000
7219-0000
7220-0000
7217-0000
7221-0000
7282-0000
7282-4385
5788-0000*
7222-0000
5183-0000*
7223-0000
7232-0000
7231-0000*
7225-0000*
7224-0000

CutterWheel

VUJ Universal
Joint

36

2237

35

2232

19

3062
2223

20

2227
2223

21

M-M
AdapterDrive
Thread2545
2545/9662
2546
2546/9662
2547
2547/9789
2548/9665

10x28 (F)
1/4x28 (M)10x28 (F)
1/4x28 (M)12x24 (F)

2548
2548/9665

2548

23

27

14

5/16x18 (F)1/4x20 (F)
1/4x28 (M)5/16x18 (F)

2242
22

25

1/4x28 (M)81 (2)
80 (2)
72 (1)-

2218

3/8x16 (F)2216

7/16x14 (F)9/16x12 (F)

2212
2243
2212
2210
2212
2210
2140

2548/4385
5184
2550
5184
2550
7210
3483

7/16x14 (F)9/16x12 (F)7/16x14 (F)9/16x12 (F)Model B Cutter Heads
Tube Inner Diameter Range
Inches(mm).500 - .624
.625 - .749
.750 - .874
1.000 - 1.217
1.218 - 1.311
1.312 - 1.499
1.500 - 1.749
1.750-1.999
2.000-2.249

MODEL B CUTTER HEADSApplications• Cleaning Straight or Curved 5/8 to 21⁄2
(15.9 - 63.5mm) OD Tubes• Removing Soft or Hard Scale of Thin toMedium Uniform Thickness

Universal Joints(12.7 - 15.8)(15.9 - 19.0)(19.1 - 22.1)(25.4 - 30.8)(30.9 - 33.2)(33.3 - 38.0)(38.1-44.4)(44.5-50.7)(50.8-57.0)

Model B
Cutter Head

8061
8062
8063
8066
8068
8069
8070
8071
8075

MUJ

Cone
Cutter
36
35
19
21
23
25
27

7/16 x 14
9/16 x 14
5/8 x 11
3/4 x 10
7/8 x 1411⁄8 x 1230

FemaleThreadMUJ Univ
Joint

7/16 x 14
9/16 x 12
7/16 x 14
9/16 x 12
5/8 x 11
9/16 x 12
5/8 x 11
5/8 x 11
3/4 x 10
7/8 x 97/8 x 911⁄8 x 12

4594
9305
7287
7280
9306
4653
4606
4650
4596
9308
4644
6558

Diameter
Inches (mm)

7/8

1 ⁄4
11⁄2
23⁄8
3

7/16x14 (F)9/16x12 (F)FemaleThreadFemaleThreadVUJ Univ
Joint

Diameter
Inches (mm)12 x 28

10 x 28
12 x 24
1/4 x 20

5/16 x 18(22.2)(26.2)(31.8)(38.1)(44.5)(38.1)(60.3)

12x24 (F)5/16x18 (F)3483

3/4 x 10
11⁄2

2548

10x28 (F)

2862

14

9/16 x 12
5/8 x 11
11⁄4

2265
2279
2303

2545
2546
2547

Drive
Thread2550

7/16 x 14
11⁄32

2261

M-M
Adapter

2296

VUJ
Male
ThreadType C
Flex. Holder

7/8 x 911⁄8 x 12
13⁄8 x 12

5/16 x 18
3/8 x 16
7/16 x 14
5/16 x 18
7/16 x 14
9/16 x 12
5/8 x 11
3/4 x 10
7/8 x 91 x 1411⁄8 x 12
1 x 1411⁄8 x 12

2237
2232
3062
2227
2242
2223
2218
2243
2216
2212
2140
2180
4555
4952
2202
4950
2196
9309
2631
3153

3/8
7/16
1/2

(9.5)
(11.1)(12.7)

9/16(14.3)

5/8(15.9)

3/4(19.1)

7/8(22.2)

1

1 ⁄32(26.2)

11⁄4(31.8)

11⁄2
13⁄4(38.1)(44.5)

2(50.8)

23⁄8(60.3)

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Cone Cutters
Wilson Cone Cutters and Cutter Wheels grind their way through the hardest deposits andscale. Their unique “no-track” design (their cutting edges are unevenly spaced) prevents themfrom skipping over or missing scale in the pipe or tube. Order Cone Cutters and Cutter Wheels
from the chart of the cleaning head to which they will be attached.

Larger Diameter
Inches(mm)

Cone
Cutter

.438
.531
.625
.656

(11.1)(13.5)(15.96)(16.7).750(19.1).812.843(20.6)(21.4).875(22.2).969(24.6)

1.000(25.4)

36
35
30
19
68
20
21
22
63A
11
62A
23
13
64
69
17
86
51A
61
25
41
29
50
27
57
66
48
14
15
32
2

1.063

(27.0)

1.125(28.6)

1.250(31.8)

1.375
1.438

(34.9)(36.5)

1.500(42.9)

1.688
1.750
2.000

(42.9)(44.5)(50.8)

Thread(Female)10-32
1/4 x 20–
1/4 x 20–
5/16 x 18–––
5/16 x 18
–
–
–
–
–
–
–
9/16 x 12–––
9/16 x 12–––
9/16 x 12
–
–
–

Hole
Diam.
–
–
.250
–
.312
–
–
–
.312
.250
.437
–
.250

Flexible Holders
Type C Flexible Holders enable Wilson cleaningheads to be used in curved tubes and pipes. Mostoften used with a Cone
Cutter as its cleaning
head, the Type C Flexible
Holder and Cone Cutter
use a whipping action tobreak free brittle or hard
deposits and scale.

.312
.375
.437
–
.312
.375
.437
–
.500

Tube ID Range
Inches(mm).500 - .749

(12.7 - 19.0).750 - .780
.781 - .874
.875 - 1.124
1.125 - 1.218
1.219 - 1.311
1.312 - 1.499
1.500 - 2.000(19.1 - 19.8)(19.8 - 22.2)(22.2 - 28.5)(28.6 - 30.9)(31.0 - 33.3)(33.3 - 38.1)(38.1 - 50.8)

Flexible
HolderFemaleThread

2261
2434
2265
2271
2279
2285
2303
2296
2862

10 x 28
12 x 28
12 x 24
1/4 x 20
5/16 x 18
3/8 x 16
7/16 x 14
9/16 x 12

FemaleThread12 x 28

5/16 x 18

7/16 x 14
9/16 x 12

.437
–
.437
.562

Cutter Wheels

Drill Heads
Wilson Drill Heads
remove hard or brittle
scale, and are attached toa Type C Flexible Holder or
Universal Joint.

Diameter(mm)
Inches.594.750(15.1)(19.1).875(22.2).969(24.6)

1.000
1.063
1.250
1.375
1.500
1.750

(25.4)(27.0)(31.8)(34.9)(38.1)(44.5)

Cutter
Wheel

16
24
83
37
82
44
26
81
80
65
72
73

Thickness
Inches
.312
.125
.312
.156
.312

Hole
Diam.
.250
.312
.437
.312

.156
.422
.500

.437

Tube ID Range
Inches
(mm)

Drill
Head

1.375 - 1.749 (28.6 - 33.3)
1.750 - 1.999 (33.3 - 39.6)
2.000 - 2.249 (39.6 - 44.4)
2.250 - 2.499 (44.5 - 49.2)
2.500 - 2.999 (49.2 - 59.5)
3.000 - 3.499 (59.5 - 63.5)
3.500 - 3.999 (88.9 - 101.6)
4.000 - 4.499 (101.6 - 114.3)
4.500 - 6.250 (114.3 - 158.8)

409
408
407
406
405
403
402
401
400

Male
Thread
7/16 x 14
9/16 x 12
5/8 x 11
3/4 x 10
7/8 x 911⁄8 x 12

.500
.437
.562

31

Cleaning Heads
Model SE Cutter Heads
Applications• Cleaning Straight and Curved Tubes in Boilers and Large Diameter
Pressure Vessels• 13⁄4 to 61⁄2-Inch (44.5 to 165.1mm) OD Tubes• Removing Hard-to-Get-At Medium to Extra Thick Gummy Deposits

Smart Tool
• Offset, self-feeding Cone Cutters break up scale and clean in close
where other cleaning heads would fail• Shipped with Adapter for cleaning straight tubes or Universal Joint toclean curved tubes• Select Part No. by determining tube ID, finding straight or curved
column, and matching Female Drive Thread to the Male Thread of thedrive unit to which the SE Cutter Head will be attached• Prolong the life of the SE Cutter Head by ordering extra Cone Cutters

Tube Inner
Diameter Range
Inches(mm)

SE Cutter Head
Assembly(Straight Tubes)

SE Cutter Head
Assembly(Curved Tubes)

1.375 - 1.749 (34.9 - 44.4)

4007
4593-4384
4593-4385
9355-3997
9355-3996
9355-4029
4599-3954
4599-4382
4599-2706
4595-4032
4595-6518
4595-4024
4632-4032
4632-6518
4632-4024
4640-2705
4640-6919
4640-4022
3971-3081
3971-3082
3971-2376
4117-3081
4117-3082
4117-2376
4121-6146
4121-3083
4121-3084
4121-3085

4593-4594
4593-9305
9355-7287
9355-7280
9355-9306
4599-4653
4599-4606
4599-6429
4595-4650
4595-4596
4595-9308
4632-4650
4632-4596
4632-9308
4640-4656
4640-4644
3971-2196
3971-9309
3971-2631
4117-2196
4117-9309
4117-2631
4121-6168
4121-9310
4121-3153
4121-8733

1.750 - 1.999 (44.5 - 50.8)
2.000 - 2.124 (50.8 - 54.0)

2.125 - 2.374 (54.0 - 60.3)

2.375 - 2.874 (60.3 - 73.0)

2.875 - 3.124 (73.0 - 79.4)

3.125 - 3.999 (79.4 - 101.6)

4.000 - 4.249 (101.6 - 108.0)

4.250 - 5.249 (108.0 - 133.3)

5.250 - 6.000 (133.4 - 177.8)

32

Cone
Cutter(s)Part No.
(#)
86A
(1)

63A

(2)

64

(2)

64

(3)

17

(4)

29

(4)

66

32

(4)

(4)

Drive
Thread

7/16 x 14 (F)
9/16 x 12 (F)
7/16 x 14 (F)
9/16 x 12 (F)5/8 x 11 (F)
9/16 x 12 (F)5/8 x 11 (F)
3/4 x 10 (F)5/8 x 11 (F)
3/4 x 10 (F)7/8 x 9 (F)5/8 x 11 (F)
3/4 x 10 (F)7/8 x 9 (F)
3/4 x 10 (F)7/8 x 9 (F)1 x 14 (F)7/8 x 9 (F)1 x 14 (F)11⁄8 x 12 (F)7/8 x 9 (F)1 x 14 (F)11⁄8 x 12 (F)7/8 x 9 (F)1 x 14 (F)11⁄8 x 12 (F)13⁄8 x 12 (F)Cleaning
Range (In.)
Min. – Max.
11⁄4 – 13⁄4lbs (Kg)
9/16 (.25)

11⁄2 – 2

3/4 (.34)

123⁄32 – 21⁄4

11⁄8 (.51)

17⁄8 – 21⁄2

11⁄4 (.57)

23⁄16 – 3

15⁄8 (.74)

25⁄16 – 31⁄4

21⁄4 (1.0)

29⁄16 – 4

21⁄2 (1.1)

33⁄8 – 41⁄2

51⁄2 (2.5)

33⁄4 – 51⁄2

71⁄4 (3.3)

413⁄16 – 61⁄2

10 (4.5)

Weight(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Model R Cutter Heads
Applications• Cleaning Straight and Curved Tubes Such as Those Found in Refineries,
Breweries, and Food and Paper Plants• 13⁄4 to 12-Inch (44.5 to 304.8 mm) OD Tubes• Removing Heavy Hard Deposits

Smart Tool
• A series of Cone Cutters expand with centrifugal force, confirming to the IDof the tube, breaking up scale• No-Track design Cone Cutters ensure thorough cleaning• Can be mounted to flexible coupling or universal joint to negotiate aroundcurved tubes• Select Part No. by determining tube ID and matching Female Drive Thread to
the Male Thread of the drive unit to which the R Cutter Head will be attached• Prolong the life of the R Cutter Head by ordering extra Cone Cutters andCutter Wheels

Straight Tube Inner
Diameter Range(mm)
InchesModel R
Cutter Head
Assembly

1.500 - 1.624 (38.1 - 41.2)
1.625 - 1.749 (41.3 - 44.4)

7496
7508
7494-2411
7494-4127
7499-2411
7499-4127
7509-2416
7509-4130
9311-2354
7329-2354
7329-2708
7334-2360
7512-3080
7512-2366
7479-3080
7479-2366
7339-3082
7339-2376
7474-3082
7474-2376
7344-3082
7344-2376
7349-3082
7349-2376
7482-2376
8400-3084
8400-3085
7485-3084
7485-3085
8402-3085
7488-3085
8404-3085
7491-3085
8406-3085
8257-3085

1.750 - 1.874 (44.4 - 47.6)
1.875 - 1.999 (47.6 - 50.8)
2.000 - 2.249 (50.8 - 57.1)
2.250 - 2.499 (57.1 - 63.5)
2.500 - 2.749 (63.5 - 69.8)
2.750 - 2.999 (69.9 - 76.2)
3.000 - 3.249 (76.2 - 82.5)
3.250 - 3.499 (82.6 - 88.9)
3.500 - 3.749 (88.9 - 95.2)
3.750 - 3.999 (95.3 - 101.6)
4.000 - 4.499 (101.6 - 114.3)
4.500 - 4.999 (114.3 - 127.0)
5.000 - 5.249 (127.0 - 133.3)
5.250 - 5.749 (133.4 - 146.0)
5.250 - 5.749 (133.4 - 146.0)
5.750 - 6.249 (146.0 - 158.7)
6.250 - 6.749 (158.8 - 171.4)
6.750 - 7.999 (171.5 - 203.2)

Cone
Cutter(s)Part No.
(#)

CutterWheelsPart No.
(#)
10
(4)
12
(4)

41

(1)

11

(1)

10

(3)

13

(1)

12

(3)

11

(1)

10

(1)

69

(3)

58

(6)

Drive
Thread

7/16 x 14 (F)
9/16 x 12 (F)5/8 x 11 (F)
9/16 x 12 (F)5/8 x 11 (F)
5/8 x 11 (F)
3/4 x 10 (F)3/4 x 10 (F)7/8 x 9 (F)

50

(3)

55

(6)

66

(3)

71

(3)

48

(3)

72

(3)

15

(3)

56

(3)

32

(3)

73

(6)

1 x 14 (F)7/8 x 9 (F)1 x 14 (F)1 x 14 (F)11⁄8 x 12 (F)1 x 14 (F)11⁄8 x 12 (F)1 x 14 (F)11⁄8 x 12 (F)1 x 14 (F)11⁄8 x 12 (F)11⁄8 x 12 (F)1 ⁄8 x 12 (F)13⁄8 x 12 (F)11⁄8 x 12 (F)13⁄8 x 12 (F)Cleaning
Range (In.)
Min. – Max.
15⁄16 – 111⁄16
17⁄16 – 113⁄16

lbs
15/16
1

(Kg)
(.4)
(.5)

15⁄8 – 2

11⁄8

(.6)

13⁄4 – 21⁄8

11⁄4

(.7)

113⁄16 – 21⁄4

11⁄2

(.8)

21⁄16 – 25⁄8

21⁄16

(.9)

21⁄4 – 27⁄8

23⁄4

(1.2)

27⁄16 – 31⁄8

31⁄4

(1.5)

23⁄4 – 33⁄8

5

(2.3)

3 – 35⁄8

55⁄16

(2.4)

33⁄16 – 315⁄16

53⁄4

(2.6)

35⁄16 – 43⁄32

79⁄16

(3.4)

33⁄4 – 43⁄4

87⁄8

(4.0)

43⁄16 – 53⁄16

111⁄2

(5.2)

Weight41⁄2 – 59⁄16

1

32

(3)

73

(6)

32

(4)

73

(8)

32
32
32
32
2
2

(3)
(4)
(3)
(4)
(3)
(4)

73
73
73
73
3
3

(6)
(8)
(6)
(8)
(6)
(8)

43⁄4 – 513⁄16
43⁄4 – 513⁄16
51⁄2 – 69⁄16
57⁄8 – 615⁄16

1 ⁄8 x 12 (F)367⁄16 – 715⁄168.000 - 9.499 (203.2 - 241.3)

8258-3085

2

(4)

3

(8)

75⁄16 – 91⁄29.500 - 11.500 (241.3 - 292.1)

8259-3085

2

(4)

3

(8)

95⁄16 – 119⁄16

33

Cleaning Heads
Model CHJ Cutter Heads
Applications• Cleaning Straight and Curved Tubes in Boilers and Large Diameter Pressure Vessels• 13⁄4 to 23-Inch (44.5 to 584.2mm) OD Straight Tubes• 21⁄2 to 7-Inch (63.5 to 177.8mm) OD Curved Tubes• Removing Hard Scale and Encrustation

Smart Tool
• Swing Frame Design utilizes arms with Cone Cutters and Cutter Wheels that cover a wide ID range• Shipped with Adapter for cleaning straight tubes or Universal Joint to clean curved tubes• Select Part No. by determining tube ID, finding straight or curved column, and matching Female
Drive Thread to the Male Thread of the drive unit to which the CHJ Cutter Head will be attached• Extend the life of the CHJ Cutter Head by ordering extra Cone Cutters and Cutter Wheels

Straight Tube Inner
Diameter Range
Inches(mm)

1.375 - 1.749 (34.9 - 44.4)
1.750 - 1.999 (44.5 - 50.8)
2.000 - 2.124(50.8 - 54.0)

2.125 - 2.374 (54.0 - 60.3)

2.375 - 2.624 (60.3 - 66.7)

2.625 - 3.124 (66.7 - 79.4)

3.125 - 3.499 (79.4 - 88.9)

3.500 - 4.249 (88.9 - 108.0)

4.250 - 5.249 (108.0 - 133.3)

5.250 - 6.999 (133.4 - 177.8)
7.000 - 8.999 (177.8 - 228.6)
9.000 - 11.99 (228.6 - 304.8)
12.00 - 15.99 (304.8 - 406.4)
16.00 - 17.99 (406.4 - 457.2)
18.00 - 22.00 (457.2 - 558.8)

34

Model CHJ
Cutter Head
Assembly

4376-4384
4376-4385
4261-3997
4261-3996
4195-3954
4195-4382
4195-2706
4344-3954
4344-4382
4344-2706
3203-4032
3203-6518
3203-4024
3209-6518
3209-4024
3209-4023
3215-2705
3215-6919
3215-4022
3219-6919
3219-4022
3219-4021
3226-3511
3226-3512
3226-3513
2174-3514
2174-2709
2174-3585
3865-4509
3865-4437
7726-4509
7726-4437
4744-4509
4744-4437
5171-4437
7402-4437

Cone
CutterPart No.

(#)

Cutter
Wheel
Part No.
(#)

30

(2)

16

(4)

68

(2)

24

(4)

63A

(2)

37

(4)

62A

(2)

44

(4)

63A

(3)

83

(18)

62A

(3)

82

(18)

61

(3)

81

(18)

50

(3)

80

(18)

57

32

(3)

(4)

65

73

(12)

(8)

32

(6)

73

(12)

32
32

(6)
(4)

73
73

(12)
(8)

Drive
Thread

7/16
9/16
7/16
9/16
9/16
5/8
3/4
9/16
5/8
3/4
5/8
3/4
7/8
3/4
7/8
1
3/4
7/8
1
7/8
1
11⁄8
7/8
1
11⁄8
1
11⁄8
13⁄8
11⁄8
13⁄8
11⁄8
13⁄8
11⁄8
13⁄8
13⁄8
13⁄8

x 14
x 12
x 14
x 12
x 12
x 11
x 10
x 12
x 11
x 10
x 11
x 10
x9
x 10
x9
x 14
x 10
x9
x 14
x9
x 14
x 12
x9
x 14
x 12
x 14
x 12
x 12
x 12
x 12
x 12
x 12
x 12
x 12
x 12
x 12

(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)

Cleaning
Range (In.)
Min. – Max.

lbs

(Kg)

15⁄16 – 13⁄4

5/8

(.3)

19⁄16 – 21⁄4

7/8

(.4)

113⁄16 – 29⁄16

19⁄16

(.7)

2 – 27⁄8

111⁄16(.8)

21⁄8 – 33⁄4

21⁄16

(.9)

21⁄2 – 41⁄4

23⁄4

(1.2)

215⁄16 – 413⁄16

31⁄2

(1.6)

31⁄16 – 5

33⁄4

(1.7)

4–6

85⁄16

(3.8)

51⁄8 – 615⁄16

91⁄2

(4.3)

61⁄8 – 91⁄4

135⁄16(6.0)

7 – 1013⁄16

14

(6.4)

1011⁄16 – 16241⁄4(11.0)

13 ⁄4 – 18 ⁄2
161⁄4 – 211⁄2

27 ⁄2
231⁄2

(12.5)(10.7)

1

1

Weight1

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

CHJ Cutter Heads (Curved Tubes)

Curved Tube Inner
Diameter Range
Inches(mm)

2.000 - 2.374 (50.8 - 60.3)
2.375 - 2.874 (60.3 - 73.0)

2.875 - 3.499 (73.0 - 88.9)
3.500 - 4.249 (88.9 - 107.9)
4.250 - 5.249 (108.0 - 133.2)
5.250- 6.500 (133.4 - 165.1)

Model CHJ
Cutter Head
Assembly

Cone
CutterPart No.
(#)

4195-4653
4195-4606
3203-4650
3203-4596
3230-4650
3230-4596
3230-9308
3237-4656
3237-4644
3237-99663226-6558
2174-7274
2174-5317

Cutter
Wheel
Part No. (#)

63A

(2)

37

(4)

63A

(3)

83

(18)

62A

(3)

82

(18)

51A

(3)

81

(18)

57

(3)

65

(12)

Drive
Thread

9/16
5/8
5/8
3/4
5/8
3/4
7/8
3/4
7/8

x 12
x 11
x 11
x 10
x 11
x 10
x9
x 10
x9

(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)
(F)

11⁄8

x 12

(F)

13⁄8

x 12

(F)

Cleaning
Range (In.)
Min. – Max.

lbs (Kg)

113⁄16 – 29⁄16

13⁄4 (.8)

21⁄16 – 311⁄16

21⁄4 (1.0)

21⁄2 – 41⁄4

Weight33⁄16 (1.4)

23⁄4 – 41⁄2

31⁄4 (1.5)

4–6

111⁄4 (5.1)

51⁄8 – 615⁄16

121⁄2 (5.7)

Swing Frame Brushes
Applications• Cleaning Straight and Curved Tubes in Large Diameter Pressure Vessels• 3 to 21-Inch (76.2 - 533.4) OD Tubes• Removing Light Soot, Mill Scale and Welding Splatter or Flash

Smart Tool
• Brushes swing out as unit spins, so each assembly covers a wide cleaning
range• Easily replaceable Brush Refill Cartridges keep unit economical• Optional Ball Bearing Swivel Cable Attachment enables Swing Frame Brush
to be pulled through the tube to expedite cleaning

Tube ID Range
Inches(mm)

Brush
Assembly

2.688 - 2.874(68.3 - 73.0)
2.875 - 3.499(76.3 - 88.9)
3.500 - 3.687(88.9 - 93.6)
3.688 - 3.937 (93.7 - 100.0)
3.938 - 4.499 (100.0 - 114.3)
4.500 - 4.687 (114.3 - 119.0)
4.688 - 5.437 (119.1 - 138.1)
5.438 - 5.874 (138.1 - 149.2)
5.875 - 6.437 (149.2 - 163.5)
6.438 - 7.124 (163.5 - 180.1)
7.125 - 7.437 (180.1 - 188.9)
7.438 - 8.937 (188.9 - 227.0)
8.938 - 10.374 (227.0 - 263.5)
10.375 - 14.374 (263.5 - 365.1)
14.375 - 20.500 (365.1 - 520.7)

4824-0031
4824-0040
4829-0040
4829-0050
4829-0062
61427-0040
61427-0050
4834-0040
4834-0062
61426-0040
4839-0040
4839-0056
8037-0056
7298-0040
7299-0040

Set of Refill
Brushes (#)
4827-0031 (3)4827-0040 (3)4832-0040 (3)4832-0050 (3)4832-0062 (3)4832-0040 (3)4832-0050 (3)4837-0040 (4)4837-0062 (4)Swivel Cable
Attachment

5/8 x 11 (F)7/8

x 9 (F)61427-0002
6923
61029

4837-0040 (4)-1

x 14 (F)6923

4837-0056 (4)7303-0040 (6)Drive
ThreadAdapter

6082

4437

13⁄8 x 12 (F)Cleaning Range(In.) Min. > Max.
211⁄16 – 33⁄4
27⁄8 – 315⁄16
31⁄2 – 5
311⁄16 – 53⁄16
315⁄16 – 57⁄16
41⁄2 – 6
411⁄16 – 63⁄16
57⁄16 – 7
57⁄8 – 77⁄16
67⁄16 – 8
71⁄8 – 913⁄16
77⁄16 – 101⁄8
85⁄16 – 111⁄8
103⁄8 – 161⁄2
143⁄8 – 201⁄2

Weight

lbs

(Kg)

1

(.5)

13⁄4

( .8)

2

(.9)

55⁄8

(2.6)

141⁄8

(6.4)

35

Cleaning Heads
P Brushes

SPE-DUR, M and K Cutter Bits

Applications• Designed for Use with PG, PGX-2 and TP-302 Drive Units• SPE-DUR Cutter Bit: Satellite-Type Cutter Bit Uses a Negative Rake Angle to Clear Clogged Tubes• M Cutter Bit: Carbide-Tipped Cutter Bit for General Purpose Cleaning• K Cutter Bit: Also a Carbide-Tipped Cutter Bit for Larger Tubes• P Brush: Light Cleaning or Finish-Up Cleaning After Using a Cutter Bit to Clean Heavily Blocked or Clogged Tubes
Can Also Be Used with Push Rod to Clean Fire Tube Boilers

Smart Tool
• Use Cutter Bits to clean heavily clogged tubes. Carbide tip literally cuts through hardest, heaviest debris, scale and residue• Use P Brush for finishing up, removing scale broken free by Cutter Bit• For manual boiler cleaning, attach P Brush to push rod (page 25)• If thread on P Brush or Cutter Bit does not match thread on drive motor, select Adapter (Page 37).

M Cutter Bit

Tube ID Range
Inches(mm).359 - .389
.390 - .420
.421 - .452
.452 - .483
.484 - .514
.515 - .545
.546 - .577
.578 - .608
.609 - .639
.640 - .675
.676 - .706
.707 - .737
.738 - .769
.770 - .800.801 - .831
.832 - .862
.863 - .894
.895 - .925
.926 - .956
.957 - .987
.988 - 1.024
1.025 - 1.055
1.056 - 1.086
1.087 - 1.117
1.118 - 1.149
1.150 - 1.180
1.181 - 1.211
1.212 - 1.242
1.243 - 1.280
1.281 - 1.374
1.375 - 1.436
1.437 - 1.499
1.500 - 1.561
1.562 - 1.686
1.687 - 1.811
1.812 -1.936
1.937 - 2.061
2.062 - 2.186

36(9.1 - 9.9)
(9.9 - 10.7)(10.7 - 11.5)(11.5 - 12.3)(12.3 - 13.1)(13.1 - 13.8)(13.8 - 14.7)(14.7 - 15.4)(15.5 - 16.2)(16.2 - 17.2)(17.2 - 17.9)(17.9 - 18.7)(18.7 - 19.5)(19.6 - 20.3)(20.4 - 21.1)(21.1 - 21.9)(21.9 - 22.7)(22.7 - 23.5)(23.5 - 24.3)(24.3 - 25.1)(25.1 - 26.0)(26.0 - 26.8)(26.8 - 27.6)(27.6 - 28.4)(28.4 - 29.2)(29.2 - 30.0)(30.0 - 30.8)(30.8 - 31.6)(31.6 - 32.5)(32.5 - 34.9)(34.9 - 36.5)(36.5 - 38.1)(38.1 - 39.6)(39.6 - 42.8)(42.8 - 46.0)(46.0 - 49.2)(49.2 - 52.3)(52.4 - 55.5)

P Brush (Steel)Part No.

8543-0135
8543-0138
8543-0140
8543-0143
8543-0146
8543-0150
8543-0153
8543-0155
8543-0159
8544-0162
8544-0165
8544-0167
8544-0171
8544-0174
8544-0177
8544-0182
8544-0183
8545-0186
8545-0190
8545-0193
8545-0196
8545-0200
8545-0203
8545-0206
8545-0210
8545-0211
8545-0215
8545-0218
8545-0220
8545-0225
8545-0230
8545-0235
8542-0145
8542-0150
8542-0161
8542-0175
8542-0188
8542-0194

Diam.
(Inches)
.343
.375
.406
.437
.468
.500
.531
.562
.593
.625
.656
.687
.718
.750
.781
.812
.843
.875
.906
.937
.968
1.000
1.031
1.062
1.093
1.125
1.156
1.187
1.218
1.250
1.312
1.375
1.437
1.500
1.625
1.750
1.875
2.000

Male
ThreadSPE-DUR
Cutter Bit

Diam.
(Inches)

7162

.343

FemaleThreadM Cutter
Bit

Diameter(Inches)

7769

.343

12 x 28
8 x 32

7163

.406

7164
7165

.468
.500

7770
1/4 x 28
5/16 x 24

7166

.562

7167

.625

7168

.687

.406

7771
7786

.468
.500

7772

.562

7773

.625

7774

.687

3/8 x 24
7169

.750

7775

.750

7170

.812

7776

.812

7171

.875

7790

.875

7777

.906

7791

1.000

K Cutter Bit
7778

1.062

7792

1.125

7779

1.187

7793
7780

1.250
1.312

7703

1.375

7705
7706
7707
7708

1.625
1.750
1.875
2.000

7/16 x 20
5/16 x 24

7172

.937

7173

1.000

Thread12 x 28 (F)
1/4 x 28 (F)5/16 x 24 (F)3/8 x 24 (F)

7/16 x 20 (F)

1/2 x 20 (M)K Cutter Bit
5/8 x 11

5/8 x 18 (M)(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

PG Accessories
Applications

Bit and Shaft Assembly• Bit and Shaft Assembly: Used with PG Drive Unit (Page10) to Clean Clogged 1/4 to 3/8-inch (6.4 to 9.5mm) OD
Tubes

Brush and Shaft Assembly• Brush and Shaft Assembly: Also Used with PG Drive Unit
to Clean Same Diameter Tubes or Do Finish Up Cleaning
after Initial Cleaning with Bit and Shaft
Tube Inner
Diameter Range
Inches(mm)

Shaft
Length.187 - .205

(4.7 - 5.2)

.206 - .304

(5.2 - 7.7).305 - .318

(7.7 - 8.1)

.319 - .350

(8.1 - 8.9)

24 In.
36 In.
48 In.
24 In.
36 In.
48 In.
24 In.
36 In.
48 In.

Bit and
Shaft
Part No.
61242-0024
61242-0036
61242-0048
62327-0024
62327-0036
62327-0048
60605-0024
60605-0036
60605-0048

Bit
Diameter

Shaft
Diameter

.172

.156

.187

.156

.281

.250

.250

Brush and
Shaft
(Stainless Steel)Brush and
Shaft
(Bronze)

Brush and
Shaft
(Nylon)62280-2124
62280-2136
62280-2148
62430-2124
62430-2136
62430-2148
62432-2124
62432-2136
62432-2148
62433-2124
62433-2136
62433-2148

62280-3124
62280-3136
62280-3148
62430-3124
62430-3136
62430-3148
62432-3124
62432-3136
62432-3148
62433-3124
62433-3136
62433-3148

62280-4124
62280-4136
62280-4148
62430-4124
62430-4136
62430-4148
62432-4124
62432-4136
62432-4148
62433-4124
62433-4136
62433-4148

BrushDiameter

.187

.218

.312

.328

Drill Shaft for PG/TP Series

PGX-2, TP-302 Accessories
Applications• Drill Shafting: Extends Reach of the Cleaning Head when
Cleaning Long Tubes. Add Length in 5-Foot Increments

Shaft Support for PG/TP Series• Shaft Support: Connects Drill Shafting to Motor beyond
Taper Threads.
Tube ID Range
Inches(mm)

5-FootDrill Shaft

10-Foot
Drill Shaft

Shaft
Thread.375 - .437 (9.5 - 11.1).500 - .531 (12.7 - 13.5).562 - 656 (14.3 - 16.7).687 - .812 (17.4 - 20.6).875 - 1.187 (22.2 - 30.1)
1.250 - 1.562 (31.8 - 39.7)
1.625 - 2.625 (41.3 - 66.7)

6207-0005
6208-0005
6209-0005
6210-0005
6211-0005
6212-0005
6213-0005

6207-0010
6208-0010
6209-0010
6210-0010
6211-0010
6212-0010
6213-0010

5/16 x 22
3/8 x 22
7/16 x 22
1/2 x 18
5/8 x 18
3/4 x 18
7/8 x 18

For
PG
7019
7022

For
PGX-2
7954
7955
7956
7957
7958

For
TP-302

PG------ Drive Motor -----PGX-2
TP-302

7005
9288
6225
6226
6227

9267

Page 10

Page 10

Page 12Bit Adapters
Applications• Use Adapter Bits toConnect SPE-DUR, M or
K Cutter Bits, or P
Brushes to Drill Shafts.
• Match Thread on Drill
Shaft with Thread on
Cutter Bit or P Brush
Shaft
Thread

5/16 x 22
3/8 x 22
7/16 x 22
1/2 x 22
5/8 x 18
3/4 x 18
7/8 x 18--------------------- SPE-DUR and M Cutter Bit Threads --------------------112 x 28 1/4 x 28 5/16 x 24 3/8 x 24 7/16 x 20 1/2 x 20 5/8 x 18----K Bit Threads---5/8 x 18
1/2 x 20

7189
7192

7193
7194

--------------- P Brush Threads --------------8 x 32
10 x 32
5/16 x 24
5/8 x 11

9275
9276
7233
7196
7199
7288

7202

7203

7715
7716
7717
7730

7718
7719
7720

8558
9279
9280
9281
9282

9379
9283
9284
9285

8568
8570

37

Cleaning Heads
Universal Expanding Brushes
Tube Inner
Diameter Range
Inches(mm)

Applications• Removing Soft or Powdery Deposits (Rust, Chemical
Precipates and Scale) from 1 to 2-Inch (25.4 to
50.8mm) OD Curved Tubes• Can Clean Tubes with Radius of Approximately 4
Times the Tube OD• Attach to Type SC Flexible Holder (below).710 - .745
.746 - .777
.778 - .870
.871 - .907
.908 - .959
.960 - .995
.996 - 1.032
1.033 - 1.084
1.085 - 1.120
1.121 - 1.245
1.246 - 1.310
1.311 - 1.356
1.357 - 1.482
1.483 - 1.606
1.607 - 1.704
1.705 - 1.760
1.761 - 1.890(18.0 - 18.9)(18.9 - 19.7)(19.7 - 22.1)(22.1 - 23.0)(23.1 - 24.4)(24.4 - 25.3)(25.3 - 26.2)(26.2 - 27.5)(27.5 - 28.4)(28.4 - 31.6)(31.6 - 33.3)(33.3 - 34.4)(34.5 - 37.6)(37.6 - 40.8)(40.8 - 43.3)(43.3 - 44.7)(44.7 - 48.0)

ExpandingBrush
Assembly

Cleaning
Range
Inches2648-0001
2648-0002
2648-0004
2648-0005
2648-0006
2657-0001
2657-0002
2657-0003
2657-0004
2664-0001
2664-0003
2671-0001
2671-0003
2678-0001
2678-0002
2678-0004
2678-0005.627 - .732
.677 - .782
.725 - .832
.780 - .885.802 - .907
.906 - .992
.956 - 1.042.984 - 1.070
1.031 - 1.117
1.042 - 1.242
1.092 - 1.292
1.178 - 1.424
1.228 - 1.474
1.360 - 1.680
1.394 - 1.714
1.472 - 1.792
1.520 - 1.840

Drive
Thread

5/16 x 18 (M)7/16 x 14 (M)Steel Refill
Brush Set
Part No. (#)

2649-0001 (4)2649-0002 (4)2649-0004 (4)2649-0005 (4)2649-0006 (4)2658-0001 (4)2658-0002 (4)2658-0003 (4)2658-0004 (4)2665-0001 (6)2665-0003 (6)2665-0001 (6)2665-0003 (6)2679-0001 (6)2679-0002 (6)2679-0004 (6)2679-0005 (6)Sectional Brushes
Curved or Straight Tube
Inner Diameter Range
Inches(mm)

1.125 - 1.249
1.250 - 1.499
1.500 - 1.749
1.750 - 1.999
2.000 - 2.124
2.125 - 2.374
2.375 - 2.624
2.625 - 2.874(28.6 - 31.7)(31.8 - 38.1)(38.1 - 44.4)(44.5 - 50.8)(50.8 - 54.0)(54.0 - 60.3)(60.3 - 66.6)(66.7 - 73.0)

Sectional
Brush
Assembly

RefillSet

Brush
Mounting

8354-0100
8354-0106
8356-0131
8357-0156
8358-0175
8359-0200
8360-0225
8361-0250

8348-0100
8348-0106
8349-0131
8350-0156
8350-0175
8350-0200
8351-0225
8351-0250

8318
9491
8319
8320
8321
8341
8344
8345

Drive
Thread

5/16 x 18 (M)7/16 x 14 (M)9/16 x 12 (M)
5/8 x 11 (M)
3/4 x 10 (M)Brush
Diameter
Inches

1
11⁄16
15⁄16
19⁄16
13⁄4
2
21⁄4
21⁄2

Applications• Removing Rust, Polishing and De-Burring
Straight or Curved 11⁄4 to 3-Inch (31.8 to 76.2)
OD Tubes• Replaceable Sets of Four Parallel Brushes
are Economical and Easy to Install

Universal Expanding
Brush and Type SC
Flexible Holder
Cleaning a Curved
Tube

Type SC Flexible Holder
Curved Tube Data
Curved Tube Minimum Radii

Applications• Attaches between Air Motor and Cleaning
Head to Clean Curved Tubes• Match Male Threads on Motor andCleaning Head with Female Threads on
Type SC Flexible Holder
FemaleThread

5/16 x 18
7/16 x 14

38

FemaleThreadType SC
Flexible Holder

1/2 x 24
1/4 x 20
5/16 x 18
3/8 x 16
7/16 x 14

2268
2275
2281
2289
2300

Nominal Tube ID
Inches(mm)

LengthInches

6.750
7.125

Disc Diam.
Inches

.625
.688
.750
.813
1.250

.810
.907
1.010
1.135
1.260
1.482
1.704
1.954
2.170
2.420
2.670
2.890
2.982
3.482

(20.1)(23.0)(26.2)(28.8)(32.0)(37.6)(43.3)(49.3)(55.1)(61.5)(67.8)(73.4)(75.7)(88.4)

Crush
.050
.050
.062
.062
.075
.100
.120
.120
.120
.125
.125
.125
.125
.125

Flex.
Hldr. and
Universal Joint andBrush
Cutterhead
Motor 30° Arc 60° Arc 90° Arc 90° Arc
Model Radius Radius Radius Radius
C-2
5”
6”
7”
7”
C-3
5”
6”
7”
7”
C-4
5”
6”
7”
7”
C-5
6”
7”
8”
8”
C-6
6”
7”
8”
8”
C-8
6”
7”
8”
10”
C-10
6”
6”
8”
10”
C-12
8”
9”
10”
12”
ECT-212
10”
11”
12”
12”
ECT-237
10”
11”
12”
12”
ECT-262
12”
13”
14”
14”
ECT-287
14”
15”
16”
18”
ECT-312
17”
18”
18”
20”
ECT-362
15”
16”
16”
19”

(800) 230-2636 or smarttools@tcwilson.com

Accessories
Adapters
Applications• Type HF Adapters (Cutter Head-to-Motor Shaft)• Type MF Adapters (Male-to-Female)• Type MM Adapters (Male-to-Male)• Type FF Adapters (Female-to-Female-to Female)

Cutter Head
ThreadMotor Shaft
ThreadCleaning
Head
Thread

9/16 x 12

5/8 x 11

3/4 x 10

7/8 x 91 x 1411⁄8 x 12

13⁄8 x 12

Motor
Shaft
ThreadType
HF
Adapter

7/16 x 14
9/16 x 12
5/8 x 11
7/16 x 14
9/16 x 12
5/8 x 11
3/4 x 10
9/16 x 12
5/8 x 11
3/4 x 10
7/8 x 99/16 x 12
5/8 x 11
3/4 x 10
7/8 x 99/16 x 12
3/4 x 10
7/8 x 91 x 143/4 x 10
7/8 x 91 x 1411⁄8 x 12
7/8 x 91 x 1411⁄8 x 12
13⁄8 x 12

9303
2411
4127
9304
3070
2416
4130
6261
3073
2354
2708
6262
3075
3077
2360
9394
3079
3080
2366
6930
3081
3082
2376
6146
3083
3084
3085

Male
ThreadFemaleThreadType M-F
Adapter

8 x 32
1/4 x 28
5/16 x 24
3/8 x 24

10 x 32

9/16 x 12
7/16 x 14
5/8 x 11
9/16 x 12
7/16 x 14
5/8 x 11
9/16 x 12
3/4 x 10
5/8 x 11
3/4 x 97/8 x 91 x 14
9/16 x 12
5/8 x 11
3/4 x 10
7/8 x 91 x 14
7/8 x 91 x 1411⁄8 x 12
1 x 1411⁄8 x 12
1 x 14

9902
4141
4142
4143
9587
9589
6801
6802
6803
4144
4145
6744
4384
4146
4147
4385
3997
4029
3996
5922
4382
3954
2706
4032
6518
4024
4023
4178
5440
2705
6919
4022
4905
6923
4020
3512
3513
3514

FemaleThreadType F-F
Adapter

1/4 x 28Hex.

1

5/16 x 18

7/16 x 20
1
7/16 x 14
1/2 x 20
9/16 x 12
13⁄8
5/8 x 1111⁄2

3/4 x 1013⁄4
7/8 x 92
1 x 1413⁄8 x 12

8 x 3210 x 32
10 x 28
12 x 24
12 x 28
1/4 x 20
1/4 x 28

1/4 x 20
5/16 x 18
7/16 x 14
9/16 x 12

Male
Thread

1/2 x 28
1/4 x 28
1/4 x 20
1/4 x 28
5/16 x 18
1/4 x 28
5/16 x 18
1/4 x 28
5/16 x 24
3/8 x 24
7/16 x 20
5/16 x 18
9/16 x 12

Type M-M
Adapter

9949
2545
9662
9789
2546
9672
6984
9791
9665
9664
9950
9666
9667
2547
2548
5184
2550
3483

12 x 24
12 x 28
5/16 x 18
1/4 x 20
5/16 x 18
3/8 x 16

7/8

11⁄8 x 12

Male
Thread10 x 28

Hex.

1/4
3/8
7/16
9/16
3/8
7/16
1/2
9/16
5/8
3/4
11/16
5/8
3/4

7/8

1

11⁄8
11⁄4
1
11⁄4
11⁄8
11⁄4
11⁄2
11⁄4
11⁄2
13⁄4

Hex.

5/16

FemaleThread3/8

10 x 28
12 x 24

5/16
7/16
5/16
3/8
5/16
3/8
1/2
9/16

5/16 x 18

7/16 x 14

9/16 x 12

7/16

5/8 x 11

5/8

3/4 x 10
7/8 x 91/4 x 28
9/16 x 12
3/8 x 16
7/16 x 14
1/2 x 20
9/16 x 12
1/2 x 20
9/16 x 12
9/16 x 12
5/8 x 18
5/8 x 18

4148
4149
4150
9798
4140
9395
9010
6759
9014
6760
6761
9017
9019
9020

Hex.

3/8
7/16
3/4
5/8

3/4
13/16
1
11⁄8

3/4

39

Accessories
Air and Water Hoses

1 Braid

2 Braid

Hose
Inches

(mm)

3/16

(4.8)

1/4

(6.4)

3/8

1/2

(9.5)

(12.7)

3/4(19.1)

1(25.4)

11⁄4(31.8)Feet

Hose(meters)

25
50
25
50
25
50

(6.4)
(12.7)(6.4)(12.7)(6.4)(12.7)

15

(3.8)

25
50
25
50
50
25
50
25
50
25
50
25
50
25
50
25
50

(6.4)
(12.7)(6.4)(12.7)(12.7)(6.4)(12.7)(6.4)(12.7)(6.4)(12.7)(6.4)(12.7)(6.4)(12.7)(6.4)(12.7)- Couplings Hose Type

Inches(mm)

NPT

1 Braid

15/32(11.9)

1/8 - 1/4*

11/16

(17.5)

1/4

1 Braid
2 Braid
2 Braid
2 Braid Armored

5 Ply Armored

2 Braid Armored

3/4(19.1)

3/8

7/8(22.2)

3/8

1(25.4)

13⁄32(27.8)

2 Braid Armored11⁄2(38.1)

2 Braid Armored113⁄16(46.0)

5 Ply Armored23⁄8(60.3)

6 Ply Armored25⁄8(66.7)

2 Braid
2 Braid Armored
2 Braid

1/2

2 Braid Armored
3/4

1

11⁄4

Part No.
9388-0025
9388-0050
7040-0025
7040-0050
7040-9025
7040-9050
8042-0015
7079-0015
8971-0025
8971-0050
8972-0025
8972-0050
9600-0121
8973-0025
8973-0050
8974-0025
8974-0050
8975-0025
8975-0050
8976-0025
8976-0050
8623-0025
8623-0050
8625-0025
8625-0050

Weightlbs.
(Kg)

For Use with These Wilson
Tube Cleaning Kits:

2
4
23⁄4
51⁄2
31⁄2
7
3
5
5
10
7
13
11
8
16
10
20
14
28
18
35
34
70
45
71

MS-0, MS-1 * Motor end is
1/8, manifold end is 1/4 NPT

(0.9)
(1.8)
(1.2)
(2.5)
(1.6)
(3.2)
(1.4)
(2.3)
(2.3)
(4.5)
(3.2)
(5.9)
(5.0)
(3.6)
(7.3)
(4.5)
(9.1)
(6.4)
(12.7)(8.2)(15.9)(15.4)(31.8)(20.4)(32.2)

MS-1A, MS-3, C-2, C-3
C-4
PG, PGX-2 (Scavenging)
TP-302 (Scavenging)
MS-4, MS-5, C-5
MS-6, MS-8, MS-10, EP-137,
C-6, C-8, C-10
Wils-Away 9502 and 9800
PG, Blo-Gun
EP-150, EP-175, ECT-212
through 237, C12
EP-200 through 250,
ECT-262, ECT 287, PGX-2
EP-257 through 350,
ECT-312 through 650
EP-225 through 1350,
ECT-312 through 650, TP-302
EP-400 through 1350, (whenmotor has 11⁄4 NPT retainer)

Tube ID Smart Tube
Find your tube OD and gage or tube wall to determine tube ID. For diameters not included here, use the charts on Pages 48, 49 and 50.
Gage
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
.042
.035
Wall: .340 .300 .284 .259 .238 .220 .230 .180 .156 .148 .134 .120 .109 .095 .083 .072 .065 .058 .049
OD (Inch) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Tube ID (Inner Diameter) In Decimal Inches - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3/8.045 .079 .107 .135 .175 .185 .209 .231 .245 .259 .277
.291
.305
1/2
.024 .060 .094 .140 .170 .204 .232 .260 .282 .310 .334 .356 .370 .384 .402
.416
.430
5/8
.025 .057 .107 .149 .185 .219 .265 .295 .329 .357 .385 .407 .435 .459 .481 .495 .509 .527
.541
.555
3/4
.070 .150 .182 .232 .274 .310 .344 .390 .420 .454 .482 .510 .532 .560 .584 .606 .620 .634 .652
.666
.680
7/8
.195 .275 .307 .357 .399 .435 .469 .515 .545 .579 .607 .635 .657 .685 .709 .731 .745 .759 .777
.791
.805
1
.320 .400 .432 .482 .524 .560 .594 .640 .670 .704 .732 .760 .782 .810 .834 .854 .870 .884 .902
.916
.930
11⁄4
.570 .650 .682 .732 .774 .810 .844 .890 .920 .954 .982 1.010 1.032 1.060 1.084 1.106 1.120 1.134 1.152 1.166 1.180
11⁄2.820 .900 .932 .982 1.024 1.060 1.094 1.140 1.170 1.204 1.232 1.260 1.282 1.310 1.334 1.356 1.370 1.384 1.402 1.426 1.430
21.320 1.400 1.432 1.482 1.524 1.560 1.594 1.640 1.670 1.704 1.732 1.760 1.782 1.810 1.834 1.856 1.870 1.884 1.902 1.916 1.930
21⁄2
1.820 1.900 1.932 1.982 2.024 2.060 2.094 2.140 2.170 2.204 2.232 2.260 2.282 2.310 2.334 2.356 2.370 2.384 2.402 2.416 2.430
32.230 2.400 2.432 2.482 2.524 2.560 2.594 2.640 2.670 2.704 2.732 2.760 2.782 2.810 2.834 2.856 2.870 2.884 2.902 2.916 2.930
43.320 3.400 3.432 3.482 3.524 3.560 3.594 3.640 3.670 3.704 3.732 3.760 3.782 3.810 3.834 3.856 3.870 3.884 3.902 3.916 3.930

40

21 22
23
24
.032 .028 .025 .022
.311
.436
.561
.686
.811
.936

.319
.444
.569
.694
.819
.944

.312
.450
.575
.700
.825
.950

.331
.456
.581
.706
.831
.956

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

Filter-Regulator-Lubricator

Portable
Filter-Lubricator

It is very important to provide every air-operated toolwith clean, lubricated and properly pressurized air.
Many job sites lack such conditions and the air
provided may actually harm these air-operated tools.
These popular assemblies, the Filter-RegulatorLubricator and Filter-Lubricator, are offered as
portable units.

Pipe
Thread

1/4”
3/8”
1/2”
3/4”
1”

Filter–Lubricator
Manifold Type
Portable TypePart No.
Part No.

Filter–Regulator–Lubricator
Portable Type
Manifold TypePart No.
Part No.

8905
8906
8907
8908
8909

8905-0250
8906-0375
8907-0500
8908-0750
8909-1000

8595
8596
8597
8598
8599

8595-0250
8596-0375
8597-0500
8598-0750
8599-1000

Air Line Filter
150 PSI (Max)Max. CFM@100 PSIPart No.

Pressure Regulator
PSI
Part No.
Range

8910
8911
8912
8913
8914

8915
8916
8917
8918
8919

79
112
138
226
331

Air Line LubricatorPart No.

Capacity (Ozs.)

8894
3611
3612
3613
3627

10
10
10
24
24

5-125
5-125
5-125
10-125
10-125

Air Line Lubricators

Air Valves

For use between supply hose and whip

For use between air motor and hose whip

Pipe
ThreadAir Line
LubricatorPart No.

Capacity
Ozs.

1/4”
3/8”
1/2”
3/4”
3/4”
1”

52035
52399
53360
53361
53362
53363

.25
.25
2.6
5.3
8
16

Pipe
ThreadAir
ValvePart No.

Major
Diam.
Inches

1/4”
3/8”
1/2”
3/4”
1”

9439
8774
8654
8647
8669

.735
.906
1.375
1.750
2.000

WilsoLube

Hose Whips
These short lengths
of hose are fittedwith couplings andare used between
the supply hose andthe pneumatic tool.
The hose is very
flexible and lighterin weight than theoperating or air
supply hose. All
hose used in Wilson
hose whips isdesigned towithstand 250
pounds working
pressure (p.s.i.).

Rust Inhibiting Lubricant

Hose Size

Hose Whip Assembly with End Fittings

ID

OD

Part No.

LengthPipe Thread

3/16”
1/4”
3/8”
3/8”
1/2”

27/64”
15/32”
39/64”
39/64”
7/8”

50001
50003
50371
50007
8973-0008

8 Feet8 Feet8 Feet8 Feet8 Feet1/8” x 1/4”
1/4” x 1/4”
1/4” x 3/8”
3/8” x 3/8”
1/2” x 1/2”

WilsoLube
Oil Based (Gallon)
Water-Soluble (Quart)
Water-Soluble (Gallon)

Part No.
9047
9047-0002
9047-0009

41

Motor Specifications and Parts
EP Series Motors
EP Series Air Motors
This family of air motors produces maximum horsepower in agiven space, and their simplicity of design have earned them areputation for reliability.
They develop maximum torque at the speeds at which Wilson
cleaning heads are most efficient. The high torque developed by
EP Series Air Motors is the result of their unique design thatuses six light blade rotors and a double-chambered power seal
cylinder.
Through an exclusive method of valving the compressed air, EP
Series Air Motors are energy efficient, consuming less air thanmany other motors that are not as powerful. Lightweight blades
reduce cylinder wear, so EP cylinders are very rarely replaced.

Nominal Tube ID
Inches(mm)

To ensure a long andreliable motor life, use
WilsoLube to lubricate
your EP Series Air
Motor (Page 41).

42

13⁄8
11⁄2
13⁄4
2
21⁄4
21⁄2
23⁄4
3
31⁄4
31⁄2
33⁄4
4
41⁄4
41⁄2
43⁄4
5
51⁄4
51⁄2
53⁄4
6
61⁄4
61⁄2
63⁄4
7
73⁄8
73⁄4
81⁄2
9
93⁄4
10
101⁄4
111⁄2
113⁄4
12
131⁄2

(34.9)(38.1)(44.5)(50.8)(57.2)(63.5)(69.9)(76.2)(82.6)(88.9)(95.3)(101.6)(108.0)(114.3)(120.1)(127.0)(133.4)(139.7)(146.1)(152.4)(158.8)(165.1)(171.5)(177.8)(187.3)(196.9)(215.9)(228.6)(247.7)(254.0)(260.4)(292.1)(298.5)(304.8)(342.9)Smaller motor is pictured. Larger diameter motors are flanged
construction for light weight.

Selection Chart
Motor
Assy.
EP-1374622-0131
EP-1503942-0143
EP-175
2000-0156
EP-2002012-0181
EP-2257968-0212
EP-2502044-0231
EP-2752058-0262
EP-3002072-0281
EP-3252072-0306
EP-3502091-0325
EP-3752091-0350
EP-4002109-0375
EP-4252109-0400
EP-4502109-0425
EP-4752109-0450
EP-5002109-0475
EP-5253142-0500
EP-5503142-0525
EP-5753142-0550
EP-6003142-0575
EP-6253142-0600
EP-6503142-0625
EP-6753142-0650
EP-7003142-0675
EP-7377258-0712
EP-7757258-0737
EP-8507258-0800
EP-9007258-0850
EP-9757260-0925
EP-1000
7260-0950
EP-10257260-0975
EP-1150
7260-1100
EP-1175
7260-1125
EP-1200
7262-1150
EP-1350
7262-1300
Motor
Model

--------------- Series “EP” Specification --------------Weight
Rotor
C.F.M. at
Hose andPounds(Kg)
Thread90 PSI
Coupling
15⁄16
11⁄4
(.6)
32
3/8
7/16 x 14
113⁄16
17⁄16
(.8)
45
1/2
21⁄2
19⁄16
(1.1)
47
9/16 x 12
1/2
31⁄4
113⁄16(1.5)
70
5/8 x 11
5
(2.3)
21⁄8
73
3/4
3/4 x 10
63⁄4
25⁄16
(2.8)
100
91⁄2
25⁄8
(4.3)
108
7/8 x 91
121⁄8213⁄16(5.5)
152
1 x 14
1
141⁄4
31⁄16
(6.5)
16
(7.3)
31⁄4
164
181⁄2
31⁄2
(8.4)
23
(10.4)
33⁄4
231⁄2
4(10.7)
11⁄8 x 12141⁄4
24(10.9)
175
251⁄8
41⁄2
(11.6)
273⁄4
43⁄4(12.6)
443⁄165(20.0)
51⁄4445⁄16(20.1)
447⁄1651⁄2(20.2)
459⁄1653⁄4(20.7)
6
61⁄4
61⁄2
63⁄4
71⁄8
73⁄8
225
1
13⁄8 x 12
8
1
8 ⁄2
91⁄4
91⁄2
93⁄4
11
111⁄4
111⁄2
13

Motor Body
Diam.

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com--------------------Body5818-0131
5819-0143
5820-0156
5821-0181
5822-0212
5823-0231
5825-0262
5827-0281
5827-0306
5831-0325
5831-0350
5835-0375
5835-0400
5835-0425
5835-0450
5835-0475
5837-0500
5837-0525
5837-0550
5837-0575
5837-0600
5837-0625
5837-0650
5837-0675
7264-0712
7264-0737
7264-0800
7264-0850
7265-0925
7265-0950
7265-0975
7265-1100
7265-1125
7266-1150
7266-1300

Series “EP” Replacement Parts - - - - - - - - - - - - - - - - - - - - Rear Journal
BladesAssembly(Set of 6)
Rotor
4627
4626
4623
3948
3946
3944
2007
2005
2003
2021
2019
2017
2038
2036
7969
8836
2049
2047
8837
2063
2061

Wear
Plate

Cylinder

4628
3945
2008
2022
2039
2052
2070

4625
3943
2004
2018
2033
2048
2062

2082

2079

2078

2080

2100

2097

2096

2098

Retainer
Nut
4630
3950
2010
2024
2041
2054
2069

Rotor
Wrench
2031
3951
5760

8509

2087

2159

8839

2105

2034
2156
2157

2149
2120

2126

2117

2118

8841

2125

3149

3145

3143

3146

8842

3151

3149

3145

3143

3146

8842

3151

3149

3145

3143

3146

8842

3151

3149

3145

3143

3146

8842

3151

2630

43

Motor Specifications and Parts
MS Series Motors
Specifically designed to drive Expanding
Brushes, Expanding Scrapers and small
Cutter Heads, these high speed motors
will clean straight and curved tubes to ahigh polish. And their steel rotor blades
ensure durability and reliability.

------ Series “MS” Selection Chart -----Motor
Motor
Assy.
Model
1/2
(12.7)
2996
MS-0
5/8
(15.9)
3002
MS-1
3/4
(19.1)
3050
MS-1A
7/8
(22.2)
8984
MS-3
1(25.4)
8987
MS-4
11⁄8
8989
(28.6)
MS-5
8992
17⁄32
(31.0)
MS-6
8997
15⁄16
(35.6)
MS-8
8999
13⁄4
(44.5)
MS-10

Nominal Tube ID
Inches(mm)---------- Series “MS” Specifications ---------Weight
Motor
Hose & C.F.M. at
Rotor
lbs.
(Kg)
Body Dia Thread Coupling 90 PSI
1/8
(.06)
9
15/32
*
10-28
3/16
(.09)
10
9/16
*
10-28
3/16
(.09)
12
11/16
1/4
12-24
3/16
(.09)
49/64
1/4
13
5/16 x 18
1/4
(.11)
3/8
7/8
5/16 x 18
18
7/16
(.20)
3/8
31/32
3/8 x 1625
13/16 (.37)
3/8
13⁄32
7/16 x 14
30
13⁄16
(.54)
3/8
7/16 x 14
117⁄6435
111⁄16(.77)
3/8
7/16 x 1419⁄1640* 3/16 Motor End only. Manifold End is 1/4.

C Series Air Motors
This air motor is often used with a Type C
Flexible Holder (Page 31) to clean curved
tubes in boilers, heat exchangers,
superheaters, economizers and othercurved tube structures.
------ Series “C” Selection Chart -----Motor
Motor
Assy.
Model
25/32 (19.8)
2745
C-2
7/8
(22.2)
2755
C-3
1(25.4)
2765
C-4
11⁄8
2773
(28.6)
C-5
2783
17⁄32
(31.0)
C-6
2793
11⁄2
(38.1)
C-8
2799
13⁄4
(44.5)
C-10
8588
2(50.8)
C-12

Nominal Tube ID
Inches(mm)---------- Series “C” Specifications ---------Weight
Motor
Hose & C.F.M. at
Rotor
Pounds (Kg)
Body Dia Thread Coupling 90 PSI
1/4
(.11)
12
11/16
1/4
12-24
5/16
(.14)
13
49/64
1/4
1/4 x 20
7/16
(.20)
18
7/8
1/4
5/16 x 18
9/16
(.26)
25
31/32
3/8
5/16 x 18
5/8
(.28)
30
13⁄32
3/8
3/8 x 16
11⁄16
(.48)
35
3/8
7/16 x 14
117⁄64
11⁄8
(.51)
40
3/8
7/16 x 14
111⁄32
11⁄2
(.68)
50
1/2
9/16 x 12
119⁄32ECT Series Air Motors
Designed to clean tubes of 21⁄8-inch ID
and larger, the ECT Series Air Motors
pick up where the C Series Air Motors
end. The short design of the ECT Series
Air Motors make them especiallymaneuverable when cleaning curved
tubes, water tube boilers and other large
diameter tubular vessels.

------ Series “ECT” Selection Chart -----Motor
Motor
Assy.
Model
21⁄8
(54.0)
4090-0175
ECT-21223⁄84090-0200(60.3)
ECT-2374925-0225
25⁄8(66.7)
ECT-262
4099-0256
27⁄8(73.0)
ECT-2874035-0275
31⁄8(79.4)
ECT-3124035-0318(92.1)
35⁄8
ECT-3624541-0325
4(101.6)
ECT-400
4541-0375(114.3)
41⁄2
ECT-450
4315-0425
5(127.0)
ECT-500
4315-0450(139.7)51⁄2
ECT-550
4315-0500
6(152.4)
ECT-600
4315-0550
61⁄2(165.1)
ECT-650

Nominal Tube ID
Inches(mm)

44---------- Series “ECT” Specifications ---------Weight
Motor
Hose & C.F.M. at
Rotor
Pounds (Kg)
Body Dia Thread Coupling 90 PSI
211⁄16
(1.2)
35
13⁄4
1/2
5/8 x 11
31⁄2
(1.6)
35
1/2
5/8 x 11
2
41⁄4
(1.9)
55
3/4
3/4 x 10
21⁄4
53⁄4
(2.6)
65
3/4
3/4 x 1029⁄16813⁄16(4.0)
85
1
7/8 x 9
23⁄4
(4.4)
93⁄4
85
1
7/8 x 9
33⁄16
10
(4.5)
110
1
11⁄8 x 12
31⁄4
111⁄4
(5.1)
110
1
11⁄8 x 12
33⁄41615⁄16 (7.7)
1251
11⁄8 x 12
41⁄4
171⁄2
(7.9)
125
1
11⁄8 x 12
41⁄2
183⁄4
(8.5)
125
1
11⁄8 x 12
5
20
(9.1)
125
1
51⁄2
11⁄8 x 12

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com- - - - - - - - - - - - - - Series “MS” Replacement Parts - - - - - - - - - - - - - Blades
Retainer
Rotor
Body
Rotor
Bearing(Set of 4)
Nut
Wrench
2998
2997
3000
3001
2999
2057
3004
3003
3006
3007
3005
3052
2747
2748
2749
3053
2001
8986
8985
2758
2759
6238
2016
8988
2765
2766
2767
9009
8991
8990
2776
2028
2777
6239
8994
8993
2786
2787
6240
8998
2795
2796
2797
6241
2031
9000
2801
2802
2803
9024

- - - - - - - - - - - - - - - - Series “C” Replacement Parts - - - - - - - - - - - - Body

Rotor

2746
2756
2764
2774
2784
2794
2800
7209

2747
2757
2765
2775
2785
2795
2801
2808

Blades(Set of 4)
2749
2759
2767
2777
2787
2797
2803
2812

Bearing

Hose Piece
Assembly

Rotor
Wrench

2748
2758
2766
2776
2786
2796
2802
2810

4327
4328
4329
4330
4331
4332
4333
8589

2001
2013
2016
2028
2031
2014

- - - - - - - - - - - - - - - - - - Series “ECT” Replacement Parts - - - - - - - - - - - - - - - Rear
Body
Blade
CylinderRotor
Hose Pc. Rotor
Wear(Set of 6) Jour. Assy.
Wrench
Assy.
Plate
4094
5841-0175
4095
4092
4091
9230
4093
2138
4094
5841-0200
4095
4092
4091
9230
4093
8850
5842-0225
4034
4038
4037
9231
4041
2375
8504
5845-0256
4105
4101
4100
9232
4102
8851
5848-0275
4036
4048
4047
9233
4051
2034
8851
5848-0318
4036
4048
4047
9233
4051
8852
5851-0325
4545
4544
4543
9234
2100
8852
5851-0375
4545
4544
4543
9234
2100
8853
5853-0425
4339
4318
4316
4341
3780
2149
8853
5853-0450
4339
4318
4316
4341
3780
8853
5853-0500
4339
4318
4316
4341
3780
8853
5853-0550
4339
4318
4316
4341
3780

45

Motor Specifications and Parts
Blo Gun Motor
Key No.

1
2
3
4
5
6
7
8
9
10

Description
Blo-Gun Assembly.266 - 0.813 inches (6.7 - 20.6mm) Tube ID.563 - 1.000 inches (14.3 - 25.4mm) Tube ID.813 - 1.250 inches (20.6 - 31.8mm) Tube ID
Nozzle.266 - 0.813 inches (6.7 - 20.6mm) Tube ID.563 - 1.000 inches (14.3 - 25.4mm) Tube ID.813 - 1.250 inches (20.6 - 31.8mm) Tube ID
Thrust Tube
Pin (2 Req’d)ShieldRetainer Nut
Seal (3 Req’d)
LinerSpringHandleO-RingPart No.

Weight
Lbs. (Kg)
2
(.9)

8044
8045
8586
8054
8089
8416
8052
8049
8086
8051
7587
8048
8088
8047
1001-0012

PG Motor

Key No. Description

1
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

46

Rotor
Body Sub-Assembly
Front Bushing (part of)“O” Ring (part of)
Oil Cup (part of 8408)
Scavenger Seal (2 req’d.)“O” Ring (part of)
Seal Spring
Seal Spring Washer (2 req’d)Seat Gasket
Seal Seat
Wear Plate
CylinderRotor Blades Set (of 6)
Rear Journal
Retainer Nut
Cap
Valve Assembly
Trigger
Trigger Screw

Part No.

7009
8408
7015
7587
7578
8523
8525
7014
6999
7011
7010
4093
4092-1
4095
4094
7008
7007
7018
7016
7017

Weight
Lbs. (Kg)3(1.4)

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

PGX-2 Motor
Key No. Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Rotor
Body Sub-Assembly
Front Bushing (part of)Thrust Bearing
Thrust Bushing
Wear Plate
CylinderRotor Blade Set (of 6)
Rear Bushing
Rear Journal
Journal Gasket
Seat Seal
Seal Cap“O” Ring
Scavenger Seal
“O” Ring (part of)
Seal Washer
SpringSeal Stem
Valve Assembly
Valve Spring
Valve Bushing“O” Ring (part of)
Trigger Screw
Trigger
Handle Sub-Assembly
Muffler Assembly
Screen (part of)“O” Ring (part of)
Spirolox (part of)

Key No. Description

1
2

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Rotor Assembly
Housing Assembly
Dowel (part of)Bushing (part of)Set Screw
Thrust Ball Bearing
Wear PlateThrust Bushing
CylinderRotor Blade Set (of 6)
Rear Journal“O” Ring (2 req’d)Seat Gasket
Seal Seat
Scavenger Seal
“O” Ring (Part of)
Spring Washer
Seal Spring
Seal Ring Fork
Rear Plug
Quad Ring
Dead Handle
Eye Bolt
Spring (2 req’d)
Cap Screw
Grip Lock Pin
Grip Lock
Handle Grip Bearing
Valve Spring
Valve Assembly
Cam Follower Pin
Cam Follower Roll (2 req’d)Handle Grip
Handle Grip Spring
Live Handle Assembly
Valve Stem Seal (part of)Part No.

8739
9356
9289
9293
9290
9292
9357
4105
4104
4103
7942
7943
7945
7944
8523
8525
6999
7014
8738
8527
7939
7941
7830
7946
7947
7932
9295
9358
9300
9301

Part No.

9182
9274
9268
20597
41334
9270
9272
9271
9273
2080
7802
7602
7605
7604
7789
7625
7608
7624
7626
7593
28102
7597
7661
7611
7616
7614
7622
7613
7615
8531
7623
7619
7621
7620
7598
6685

Weight
Lbs. (Kg)
63⁄4
(3.1)

TP-302 Motor
Weight
Lbs. (Kg)
153⁄4
(7.1)

47

Charts48

49

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com

50

(800) 230-2636 or fax (718) 361-2872
Accessories
Flo-Breaker - Safely Cuts Off Excess Air Flow
The powerful force of compressed air escaping from abroken air hose causes the hose to whip, creating adangerous hazard to personnel and equipment. The FLOBREAKER safely cuts off excess air flow. Hose will not
whip.

Standard Model –Inserts Between
Male Pipe Threads

Features• Non-Clogging• Automatic Reset• No Adjustment Necessary• Stainless Steel Springs (unaffected by temperature)• Low Pressure Drop-means high productivity
New York State BSA approved-patent no. 3,561,471
Excerpt from the Department of Labor Occupational
Safety and Health Administration regulation 29 CFR part
1926 for Construction.
§ 1926.302 Power-Operated hand tools:(7) All hoses exceeding 1/2-inch inside diameter shallhave a safety device at the source of supply or branchline to reduce pressure in case of hose failure.

Pipe Size
NPT

3/8”
1/2”
3/4”
1”
11⁄4”
11⁄2”
2”

Shut-Off Flow
Rate @90 PSI
SCFM

Standard Model
Part No.

45
65
80
115
135
180
250
450
650
1200

1050-1040
1051-1030
1051-1040
1052-1020
1052-1030
1052-1040
1053-1020
1054-1020
1055-1020
1056-1200

WeightPounds

1/4

3/8
3/4
51⁄4
7
13

Pipe
Size
NPT

A
Inches

3/8”
1/2”
3/4”
1
11⁄4”
11⁄2”
2”

41⁄4
37⁄32
317⁄32
41⁄32
5
51⁄4
61⁄4

60 PSI
SCFM

38
55
68
97
114
152
211
380
549
845

Outline Dimensions
B
C
InchesInches

11⁄4
11⁄4
15⁄8
2
3
31⁄2
41⁄4

15⁄16
15⁄16
121⁄32
21⁄8
21⁄4
23⁄4
31⁄2

Shut-Off Flow Rates at Selected Air Pressures
90 PSI110 PSI
130 PSI
SCFM
SCFM
SCFM

45
65
80
115
135
180
250
450
650
1050

49
71
87
125
147
196
273
491
709
1120

52
76
94
135
159
212
294
529
764
1190

Hex
Inches

1
1
13⁄8
13⁄4
21⁄2
23⁄4
31⁄2

150 PSI
SCFM

56
82
100
144
169
226
314
564
815
1250

3 Inch Pipe Size Also Available upon Request.
Shut-off Flow Rate
Be certain to select a Flo-Breaker with a safe shut-off
flow rating (i.e. a sufficiently low rating). This rating may
be calculated from installation data or determined by atest which simulates hose rupture.
Any test should be in the actual installation and simulated
hose failure should be at the farthest, protected
downstream location from the Flo-Breaker. The simulated
hose-rupture must trip the Flo-Breaker, safely shutting off
air flow. If it does not, the test should be repeated with a
Flo-Breaker of lower rating.
Precaution should be taken in the above tests to protect
personnel and equipment against possible hose whip inthe event that the Flo-Breaker rating is too high for the
installation.

51

Gas Line Renewal Kit
Applications• Cleaning 3/4 to 2-Inch Pipe (Schedule 40) Gas Lines prior to Installation of Replacement
Tubing• Cone Cutter and Cutter Wheel Create Powerful Chipping Action that Removes Any Deposits
in the Line
• Optional Cherry Burr (Part No. 9838) Provides Extra Cleaning Action for 3/4-Inch Pipe
• Kit Includes Everything Needed for Thorough Gas Line Tube Cleaning, including Tool Box(Part No. 6404-0001)

Pipe Size
Inches
ID

Kit

3/4
1
11⁄4
11⁄2
2

9710
9711
9712
9713
9714

.824
1.049
1.380
1.610
2.067

Air
Motor
3050
8987
8992
3942-0143
2000-0156

Motor Diam
Inches
(mm)

11/16
7/8
13⁄32
17⁄16
19⁄16

(17.5)(22.2)(27.8)(36.5)(39.7)

CFM(@90psi)
12
18
30
45
47

Model A
Cutter Head
62598
62599
62600
62601
62720

Universal
Joint
3062
2242

Cone
Cutters (3)192241-0437
27
14

2212
2140

CutterWheels (24)34
83
74-0437
75-0562
72-0562

Rotor
Wrench
2001
2016
2031
3951
5760

Aerco Water Heater Cleaning System
Applications• Removing Soot and Scale from Fire Tubes in Aerco Water
Heaters• Flexible Shaft & Casing and Expanding Brush Maneuver around
Curves• Special Teflon Shaft Can Be Run Dry without Damage to Shaft &Casing Assembly• Kit Includes Drive Unit, Teflon Shaft & Casing, Stainless Steel
Expanding Brush and Stainless Steel Refill Set

Aerco Tube ID
Inches(mm).621 - .652

(15.7 - 16.6)

Kit

9611

Drive
Unit
9600

Shaft &
Casing9722-6012

ExpandingBrush
9900-0006

Brush
Refill Set
7003-0006

Catalyst Cleaning System
Applications• Removing Spent Catalyst from 13⁄16 to 5-Inch (30.2 - 127.0mm) Tubes in Reactor Units• Powerful Air Motor is Lightweight and Maneuverable, Specially Designed for Overhead Cleaning• Special Nozzle Attachment Directs Catalyst into Collection Container• Kit Includes Air Motor, Cleaning Head with Adapter, Elbow Unit and Conveyor Tube Assembly, Air
Hose, Rotor Blade and Wrench, Dust Seal Cap and Dust Seal Adapter, and Washer and Seal
• Standard Kit Cleans 2-Inch (50.8mm) OD Tubes• For Other Sizes, Specify Tube ID, and We Will Configure Kit for that Application

52

Reactor Tube ID
Inches(mm)

Kit

1.812 - 1.936 (46.0 - 49.2)

62716

Air
Motor
62546

Type K
Cutter Bit
7706

F-F
Adapter
9011

Elbow Unit
Assembly
62716-0001

Conveyor
Tube Assbly
62716-0002

50-Foot
Air Hose
62716-0004

Rotor
Blade
2005

Wrench2014

Smarter Tools for Smarter Work
What are Smart Tools?
Smarter Tools for Smarter Work is morethan just our tag line. We realize that thesingle-largest cost of fabricating,
maintaining, repairing or cleaning aboiler, heat exchanger or other pressure
vessel is labor. That’s why we build
time-saving, labor-reducing, errorpreventing expertness into all of thetools we design, manufacture, sell,
service and support.
The Wilson Torq-Air Matic Expander
Drive is a good example of a Smart
Tool. It prevents the operator from overrolling or under-rolling a tube, saving
both the material and labor costs of rerolling under-rolled tubes, or pulling andreplacing over-rolled tubes. The Wilson
i.d.mike, Combination Beading
Expander and the entire line ofWils-Away Tube Cleaning Systems are“expert” tools that have time-saving,labor-reducing features built into them.
We look forward to the opportunity tohelp you and your employees Work
Smarter by using Smarter Tools from
Thomas C. Wilson, Inc.

We’re In the Solution Business!
Many of the innovative tools offered byThomas C. Wilson, Inc. are the result of acustomer who came to us with a problem, andwe created a solution. If you have a tube
cleaning, tube expanding or tube cutting,pulling, trimming, facing or plugging challenge,
contact us, and give us the opportunity tosuggest or invent a solution.
If you have drawings, you can mail or fax themto us. Or you can ship us a sample of the tube or
device you are attempting to expand, clean, cut,taper, trim or otherwise work with. Or you cancall us with the specifics of the job facing you,and we’ll work with you to find a solution.
Before you call us, here’s some of theinformation you should have:• What type of vessel (fire tube boiler,condenser, chiller, heat exchanger, etc.) is
involved?
• What is the O.D. (outer diameter) of the tube
or tubes?
• What is the gauge or thickness of the tube
wall?
• From what material are the tubes made?
• How many tubes are there?
• What is the thickness of the tube sheet?
• Is compressed air available at the work site?
• What type of electric power (voltage andHertz) is available?
• If a cleaning application, is water
available on-site?
We look forward to hearing from you!

© 2003 Thomas C. Wilson, Inc.

A Quickand Easy
Way toFind and
Order
Your
WilsonTools

TUBE CLEANERS
TUBE EXPANDERSPNEUMATIC TOOLSACCESSORIES

Thomas C. Wilson, Inc.

Tools for the
maintenanceand repair of...

BOILERSCONDENSERSHEATEXCHANGERS
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TUBE EXPANDERSPNEUMATIC, AND
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BEADING, CUTTING
AND FACING TOOLSACCESSORIES

Thomas C. Wilson, Inc.

Tools for the
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Quick Reference Catalog
An easy-to-use overview
of Wilson’s electric andpneumatic tube cleaningsystems for heat exchangers,
fire-tube and water-tube boilers,condensers, chillers and absorbers,
as well as other Wilson tools,
accessories and supplies.

Boiler Tube Expanders
and Accessories Catalog
A comprehensive guide to all
the tools you need to tube or
re-tube water-tube or fire-tube
boilers. Includes pneumaticand electric tube rollers, tube
cutters, and beading andcollapsing tools, as well as
tube plugs and accessories.

Heat Exchanger Tube Expanders
and Accessories Catalog
A comprehensive guide to all thetools you need to tube or re-tube
condensers, chillers, absorbers,
evaporators and coolers. Includes
pneumatic, electric and electronic
tube rollers, tube pullers, tube sheet
hole tools, tube cutting tools,
micrometers and tube plugs.

Thomas C. Wilson, Inc.

Thomas C. Wilson, Inc.

TC-2000

21-11 44th Avenue
Long Island City, New York 11101-5088
Telephone: (718) 729-3360
Fax: (718) 361-2872
Toll Free: 1-800-230-2636
www.tcwilson.com
e-mail:smarttools@tcwilson.com