Boiler
TubeExpandersandAccessories

TUBE EXPANDERSPNEUMATIC, AND
ELECTRONIC ROLLING
MOTORS
BEADING, CUTTING
AND FACING TOOLSACCESSORIES

Thomas C. Wilson, Inc.

Tools for the
maintenanceand repair of...

FIRE-TUBE
BOILERSWATER-TUBE
BOILERS
SUPER HEATERSPRESSURE
VESSELS

The right tools for the job

To place orders call Toll Free (800) 230-2636 or fax (718) 361-2872

Thomas C. Wilson, Inc.
Wilson...
A Family Tradition
Thomas C. Wilson, Inc. wasfounded by my grandfather in
1925. The company originallydeveloped a line of air, water andelectrically driven tube cleanerswhich, with improvements fromtime to time to keep abreast ofadvances in metallurgy andtubular apparatus design, remains
unsurpassed to the present day.
These tools and other Wilson
tools and accessories are now
sold to the process, power, HVAC,
commercial and military markets,
both domestically and abroad.
Our engineering department is
continually updating our current
products and developing newones to help increase theefficiency of those working tobuild, repair and maintain heatexchangers, boilers, condensers,
chillers/absorbers and similar
products.
Our success through the years
has been a direct result of ourcommitment to outstanding
customer service. From ourservice hotline to our money
back guarantee, we are committed
to insuring not only the qualityof our products, but also thecomplete satisfaction of you, ourcustomer.
Sincerely,

Stephen Hanley
Vice President

Service Hotline
If you have technical questions about tube cleaning and expanding,or any Thomas C. Wilson, Inc. product, call us toll free at (800) 230-2636
and talk to a knowledgeable Thomas C. Wilson, Inc. representative.
There is a Thomas C. Wilson, Inc. representative or distributor in many
major city, domestically and internationally. Please write (e-mail:sales@tcwilson.com), call (718-729-3360) or fax (718-361-2672) us tolocate your area representative.

Customer Satisfaction/Money Back Guarantee
If, for any reason, you are not satisfied with your purchase, simply
return it to us within 10 days, and we will refund the purchase price of
the unit, exclusive of shipping and handling costs.

One Year Limited Warranty
All Thomas C. Wilson, Inc. products are manufactured, tested andinspected in accordance with strict engineering requirements and arewarranted to be free from defects in materials and workmanship.*

DeliveryThomas C. Wilson, Inc. products are delivered by all major common
carriers, and next day delivery is available. We also have same day,counter-to-counter delivery on request.

What’s On Your Mind
We’re always interested in your comments! At Thomas C. Wilson Inc.,
we work every day to improve our product offerings and customer service.
We want to know what you think. Please write, call or fax us withyour comments or suggestions, or reach us via the Internet at
http://www.tcwilson.com.

THOMAS C. WILSON, INC. MAIN FACILITY:
21-11 44th Avenue • Long Island City, NY USA 11101-5088(800) 230-2636 • (718) 729-3360
fax: (718) 361-2872 • e-mail: tcwilson@tcwilson.com.

How to OrderOur sales engineers are available Monday - Friday, 8:30am to 6:00pm EST.
The easiest way to order is to look up the product that you would like topurchase and note the corresponding part number. Then call toll free(800) 230-2636. If you are not sure exactly what tool you need, just giveour experienced staff the details and they will help you to find the rightproduct for your application.
You can use your Visa, Mastercard or American Express card to order.
* There is a minimum order of $50.

All Thomas C. Wilson, Inc. products are designed and manufactured in the U.S.A.
* The warranty is subject to conditions and limitations. Call for details.

© Thomas C. Wilson, Inc. 1939-2003
No unauthorized reproduction permitted

24 HOUR SERVICE
365 days a year...Call

1-800-230-2636

(800) 230-2636 or fax (718) 361-2872 or smarttools@tcwilson.com
www.tcwilson.com

Table of Contents
Ordering Information . . . . . . . . . . . . . .inside front cover
Boiling Tube Expanders
Series 38 Expanders . . . . . . . . . . . . . . . . . . . . . . . .Pages 2-3(1 to 13⁄4-Inch OD Tubes)
Series 114 Expanders . . . . . . . . . . . . . . . . . . . . . .Pages 4-5(2 to 41⁄2-Inch OD Tubes)
Series 114-S Straight Expanders . . . . . . . . . . . . .Pages 6-7(2 to 3-Inch OD Tubes)
Series 65 Straight Expanders . . . . . . . . . . . . . . . . . .Page 10(2 to 31⁄2-Inch OD Tubes)
Series 22 Straight Expanders . . . . . . . . . . . . . . . . . .Page 10(11⁄2 to 31⁄4-Inch OD Tubes)
Series 116 Expanders . . . . . . . . . . . . . . . . . . . . . . . .Page 11(11⁄2 to 3-Inch OD Tubes)
Series 28 Expanders . . . . . . . . . . . . . . . . . . . . . . . . .Page 11(2 to 3-Inch OD Tubes)
Series 92 Expanders . . . . . . . . . . . . . . . . . . . . . . . . .Page 11(1 to 2-Inch OD Tubes)
Combination Beading Expander . . . . . . . . . . . . . .Page 12(2 to 3-Inch OD Tubes)

Rolling Motors
B Torq-Air-Matic . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15(3/4 to 11⁄2-Inch OD Tubes)
2C Torq-Air-Matic . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15(11⁄2 to 3-Inch OD Tubes)
Air-Driven Tube Rollers . . . . . . . . . . . . . . . . . . . . . .Page 16(1 to 3-Inch OD Tubes)
Right-Angle Tube Rollers . . . . . . . . . . . . . . . . . . . .Page 16(11⁄2 to 4-Inch OD Tubes)
Electric Tube Rollers . . . . . . . . . . . . . . . . . . . . . . . .Page 17(3/4 to 3-Inch OD Tubes)
Electronic Tube Expansion . . . . . . . . . . . . . . .Pages 18-19(1/4 to 4-Inch OD Tubes)

Expander Accessories
Mandrel Drives and Extensions . . . . . . . . . . . . . .Page 22
Extension Couplings . . . . . . . . . . . . . . . . . . . . . . . .Page 23
Universal Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 23
Parallel Gear Train Drives . . . . . . . . . . . . . . . . . . .Page 24
Reversible Ratchet Wrench . . . . . . . . . . . . . . . . . .Page 24
Extension Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 24
Right Angle Gear Drives . . . . . . . . . . . . . . . . . . . .Page 25

Product Locator
Tube Removal Tools
Collapsing Tools . . . . . . . . . . . . . . . . . . . . . . . .Page 13
Chisels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13
Knock Out Tools . . . . . . . . . . . . . . . . . . . . . . . .Page 13
Hydraulic Tube Cutter . . . . . . . . . . . . . . . . . .Page 14
Chipping Hammer . . . . . . . . . . . . . . . . . . . . . .Page 13

Tube Finishing/Trimming Tools
Beading Tools . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13
Weld Remover . . . . . . . . . . . . . . . . . . . . . . . . . .Page 20
Tube/Pipe End Cutters . . . . . . . . . . . . . . .Pages 20-21

Cleaning and Grinding Kits
Handhole Seat Cleaning Kit . . . . . . . . . . . . .Page 26
Handhole Seat Grinding Kit . . . . . . . . . . . . .Page 27
Tube End Polishing Kits . . . . . . . . . . . . . . . . .Page 28
Boilermaker’s Grinding Kit . . . . . . . . . . . . . .Page 29

Pneumatic Tools
Small Wheel Grinders . . . . . . . . . . . . . . .Pages 30-32
Short Right Angle Grinders . . . . . . . . . . . . .Page 31
Medium Duty Grinders . . . . . . . . . . . . . . . . . .Page 33
Right Angle Grinders . . . . . . . . . . . . . . . . . . .Page 33
Offset Handle Drills . . . . . . . . . . . . . . . . . . . .Page 33
Pneumatic Accessories . . . . . . . . . . . . . . . . .Page 34

Superheater Tube Cutters . . . . . . . . . .Page 35-37
Accessories
Tube Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 20
Flo-Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 38

Lubricants
Expander Lube . . . . . . . . . . . . . . . . . . . . . . . . . .Page 7
B-Kool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12
WilsoLube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 34

Rental Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 42
Charts and Diagrams
Expander Maintenance . . . . . . . . . . . . . . . . . . .Page 8
Guidelines for Tube Expansion . . . . . . . . . . .Page 9
Step Rolling Tube Expansion . . . . . . . . . . . . .Page 8
Header Tube Rolling . . . . . . . . . . . . . . . . . . . . .Page 3
Welded and Seamless Pipes . . . . . . . . . . . . .Page 39
Tube Sizes (Millimeters) . . . . . . . . . . . . . . . . .Page 40
Tube Sizes (Inches) . . . . . . . . . . . . . . . . . . . . .Page 41

1

Series 38 Expanders
Three Roll - Parallel Expanding - Single Flare Roll Type
38 EXPANDERS WITH DRUM MANDREL

Short Roll

Cage

Flare Roll

MandrelLong Roll

Applications• Water Tube Boilers• Superheaters• Fire Tube Boilers• Economizers

Features• Self-Feeding• Three-Roll• Single Flare• Self Contained Rolls• Various Mandrels
Available:
Drum, Short, Header,
ReverseOD
Inches(mm)

1(25.4)

118(28.6)
114(31.8)
12(38.1)
1

134(44.5)

Steam/Mud Drum: 38 Series with drum mandrel.

1/2 to 7/8(12.7-22.2)

Tube Seat Thickness - Inches (mm)3/4 to 11 8
11 8 to 15 8
15 8 to 21 8
(19.1-28.6)(28.6-41.3)(41.3-54.0)

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

8
.645-.719 (16.4-18.3)
9.680-.786 (17.3-20.0)
10.703-.815 (17.9-20.7)
11.734-.845 (18.6-21.5)
12-13 .760-.881 (19.3-22.4)
14.813-.944 (20.7-24.0)
11-12 .859-1.004 (21.8-25.5)
13-14 .906-1.068 (23.0-27.1)
10-11 .939-1.118 (23.9-28.4)
12-15 .990-.1.193 (25.2-30.3)
8
1.053-1.257 (26.8-31.9)
9-11 1.156-1.349 (29.4-34.3)
12-14 1.248-1.432 (31.7-36.4)

31001
31011
31021
31031
31041
31051
31071
31081
31091
31101
31121
31131
31151

31446

31450

31584

31006
31016
31026
31036
31046
31056
31076
31086
31096
31106
31126
31136
31156

32626

31578

31004
31014
31024
31034
31044
31054
31074
31084
31094
31104
31124
31134
31154

31456

31574

31002
31012
31022
31032
31042
31052
31072
31082
31092
31102
31122
31132
31152

9-11

31161

40322

31162

40324

31164

40326

31166

40328

GA

Range
Inches(mm)

1.400-1.615 (35.6-41.0)

31478
31494
31510
31526
31542
31558

31482
31498
31514
31530
31546
31562

31488
31504
31520
31536
31552
31568

32632
31753
32641
32647
32653
32656

21 8 to 25 8
(54.0-66.7)
ExpanderAssembly*

—
31048
—
31088
31098
31108

Spare
Rolls

Drum
Mandrel
1/2” sq.
Inches (mm)32262
77⁄8” Lg (200)32263—
83⁄4” Lg (220)
32264
32355
91⁄4” Lg (233)—32265
101⁄4” Lg (260)
31438
32266
32249
111⁄4” Lg (284)

—

—

31168

40330

32662

32267
12” Lg (305)32268
3/4” sq.
12” Lg (305)* No Mandrels included

Gage
Inch
mm

2

TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE
22 21 20 19 18 17 16 15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
.028 .032 .035 .042 .049 .058 .065 .072 .083 .095 .109 .120 .134 .148 .165 .180 .203 .220 .238 .259 .284 .300 .340
.7.8
.9 1.1 1.2 1.5 1.7 1.8 2.1 2.4 2.8 3.0 3.4 3.8 4.2 4.6 5.2 5.6 6.0 6.6 7.2 7.6 8.6(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Header Tube Expansion
When water tube boilers do not offer easy access to the tube seat, Thomas C. Wilson, Inc.
offers a variety of solutions. Our Series 38 and Series 114 Expanders are available witha series of short mandrels. Used with gear trains, right angle drives or universal joints(See Pages 23-25), they make tube rolling possible through a header or handhole.

Square Header: 38 Series Expander withshort series mandrels connected to Right
Angle Worm Gear Drive (pg 25).

Tube
OD
InchesGA(mm)

1(25.4)

18(28.6)
1

14(31.8)
1

112(38.1)

13 4(44.5)

8
9
10
11
12
13
14
11
12
13
14
10
11
12
13
14
15
8
9
10
11
12
13
14
9
10
11

ExpanderAssembly*

3100X
3101X
3102X
3103X
3104X
3105X
3107X
3108X
3109X

3110X
3112X
3113X

3115X

3116X

1/2 to 7/8(12.7-22.2)

Round Header: 38 Series Expander with shortseries mandrels connected to Extension Universal
Joint (pg 23).

Short Mandrels - 53⁄8” (136.6mm) lg. - 1/2” Square (12.7mm)
Tube Seat Thickness = X
11 8 to 15 8
15 8 to 21 8
3/4 to 11 8
(19.1-28.6)(28.6-41.3)(41.3-54.0)

33624
33623 & 33624
33622 & 33624
33622 & 33624
33621 & 33624
33621, 33623 & 33624
33624
33623 & 33624
33622 & 33624
33623 & 32463
33622, 32351 & 32463
32351 & 32464
32465
33624 & 32465
33624
33622 & 33624
32464 & 32466
32463 & 32466
32465 & 32467
32467
32465
32463 & 32465
32464 & 32467
32465 & 32468
32467 & 32470
32465 & 32468
32464, 32466 & 32468
32469
32466 & 32469
32468 & 32471
32472
32469 & 32472
32470 & 32473
32469, 32471 & 32473
32472 & 32475
32471, 32473 & 32475
32474 & 32477
32473, 32475 & 32477
32477 & 32480
32476, 32478 & 32480
32471 & 32474
32473 & 32476
32474 & 32477
32307 & 32308——
32308 & 32309
32309 & 32310—
32308, 32309 & 32310

21 8 to 25 8
(54.0-66.7)————
32351 & 32463
33624 & 32464———

32468 & 32471
32464, 32465 & 32466
32466, 32467 & 32468
32468, 32469 & 32470
32469, 32470 & 32471
—
—
—
—
—
—
—
—
—
—

* No Mandrels included

3Series 114 Expanders
Four Roll - Parallel Expanding - Double Flare Roll TypeShort Roll

114 EXPANDERS WITH DRUM MANDREL

Flare Roll
Features• Self-Feeding• Four-Roll• Double Flare Roll Type• Self Contained Rolls• Various Mandrels
Available:
Drum, Short, Header,
ReverseApplications• Water Tube Boilers• Fire Tube Boilers• Economizers• Air Heaters

Cage

1/2 to 7/8(12.7-22.2)

Tube
OD
Inches(mm)2(50.8)GA(mm)

MandrelTube Seat Thickness - Inches (mm)11 4 to 15 8
15 8 to 21 8
3/4 to 11 8
(19.1-28.6)(31.8-41.3)(41.3-54.0)

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

ExpanderAssembly*

Spare
Rolls

—

14172

34872

14174

34874

14176

34876

14178

34948

1.465-1.692 (37.2-43.0)—

7-8

1.585-1.826 (40.3-46.4)

14191

14192
34878

14194
34879

11-13 1.690-1.950 (43.0-49.5)

14211

34885

14212

34886

14214

34888

14216

34890

14218

1.906-2.259 (48.4-57.4)

—

—

14242

34893

14244

34895

14246

34897

14248

2.031-2.385 (51.6-60.6)

—

—

14252

7-10

14202

14204

2.250-2.625 (57.2-66.7)

14261

34899

14262

—

—

14272

14208

14256
34902

14264

34953

2.375-2.756 (60.3-70.0)

—

—

14282

14284

14286

14288

7-11

2.500-2.912 (63.5-74.0)

—

—

14292

14294

14296

14298

10-12 2.625-3.047 (66.7-77.4)

14301

34913

14302

14304

14306

14308

14314

14316

14318

2.750-3.156 (69.9-80.2)

—

—

14312

4-7

2.875-3.287 (73.0-83.5)

—

—

14322

14324
34921

34918

14326
34923

14328
34925

—

—

14332

14334

14336

14338

10-12 3.125-3.537 (79.4-90.0)

—

—

14342

14344

14346

14348

4-7

—

—

14362

3.375-3.781 (85.7-96.0)

14364
34928

14366
34930

—

—

14372

8-12

3.563-4.031 (90.5-102.4)

—

—

14382

34935

14384

34937

14386

34939

14388

6-12 4.000-4.469 (101.6-113.5)

—

—

14412

34942

14414

34944

14416

34946

14418

14376

14378

1

Gage
Inch
mm

4

32277**
161⁄2” Lg (420)34956

3.500-3.884 (88.9-98.7)* No Mandrels included

32275**
141⁄2” Lg (367)32274**
141⁄4” Lg (360)32275**
141⁄2” Lg (367)34955
32276**
169⁄16” Lg (421)

14368
34932

7-11

14374

32274**
141⁄4” Lg (360)34954

3.000-3.421 (76.2-86.9)

7-11

32273
141⁄4” Lg (360)

14278

4-6

1-4

32272
141⁄8” Lg (359)

34952

34911

34916

34951

14268

14276
34909

Drum
Mandrel
3/4” sq. (19.1)
Inches (mm)32269
111⁄2” Lg (294)32270
111⁄4” Lg (286)
34949
32271
125⁄8” Lg (321)
32270
34950
111⁄4” Lg (286)

14258
34904

14266

14274

34914

42
(114.3)

14206

14254
34900

34907

4
(101.6)

14198
34883

14201

1-3

312
(88.9)

14196
34881

1.645-1.888 (41.8-48.0)

9-10

11-13 2.156-2.510 (54.8-63.8)

3(76.2)

21 8 to 25 8
(54.0-66.7)

ExpanderAssembly*

4-6

4-6

212
(63.5)

Range
InchesLong Roll

32278**
16” Lg (405)32277**
34957
161⁄2” Lg (420)32278**
34958
16” Lg (405)** 1” sq.
(25.4)

TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE
22 21 20 19 18 17 16 15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
.028 .032 .035 .042 .049 .058 .065 .072 .083 .095 .109 .120 .134 .148 .165 .180 .203 .220 .238 .259 .284 .300 .340
.7.8
.9 1.1 1.2 1.5 1.7 1.8 2.1 2.4 2.8 3.0 3.4 3.8 4.2 4.6 5.2 5.6 6.0 6.6 7.2 7.6 8.6(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Tube
OD
InchesGA(mm)

2(50.8)

212(63.5)

3(76.2)

312(88.9)

4(101.6)412(114.3)

4
5
6
7
8
9
10
11
12
13
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
4
5
6
7
8
9
10
11
12
6
7
8
9
10
11
12

ExpanderAssembly*

1/2 to 7/8(12.7-22.2)

Short Mandrels - 51⁄8” (130mm) lg. - 3/4” Square (19.1mm)
Tube Seat Thickness = X
11 8 to 15 8
15 8 to 21 8
3/4 to 11 8
(19.1-28.6)(28.6-41.3)(41.3-54.0)

32309 & 32310
1417X

32310 & 32311

1420X

32311

32312

1425X

1426X

1427X

1428X

1429X

1430X
1431X

1432X

1433X

1434X
1436X

1437X

1438X

1441X

32309, 32310 & 32311

32310, 32311 & 32312
32311, 32312 & 32313
32312 & 32313
32310 & 32311

1421X

1424X

32309, 32310 & 32311

32310 & 32311
32311 & 32312
32312 & 32313

1419X

32308, 32309 & 32310

32310 & 32311
32311 & 32312
32312, 32313 & 32314
32313 & 32314
32313, 32314 & 32315
32314 & 32315
32314, 32315 & 32316
32315 & 32316
32313 & 32314
32312, 32313 & 32314
32313, 32314 & 32315
32314 & 32315
32315 & 32316
32314, 32315 & 32316
32316
32315 & 32316
32316 & 32317
32315, 32316 & 32317
32316 & 32317
32317
32315, 32317 & 32518 32315, 32316, 32317 & 32318 32314, 32315, 32316, 32317 & 32318
32316, 32318 & 32519 32316, 32317, 32318 & 32319 32315, 32316, 32317, 32318 & 32319
32317, 32319 & 32320 32317, 32318, 32319 & 32320 32316, 32317, 32318, 32319 & 32320
32318 & 32320
32318, 32319 & 32320 32317, 32318, 32319 & 32320
32319 & 32321
32319, 32320 & 32321 32318, 32319, 32320 & 32321
32319, 32320, 32321 & 32322
32320 & 32322
32317, 32318 & 32319
32317 & 32319
32318 & 32320
32318, 32319 & 32320 32317, 32318, 32319 & 32320
32319 & 32321
32319, 32320, 32321 32318, 32319, 32320 & 32321
32320 & 32321
32319, 32320 & 32321
32320 & 32322
32320, 32321 & 32322
32321 & 32322
32317, 32318, 32319 & 32320
32316, 32317, 32318, 32319 & 32320
32318, 32319, 32320 & 32321
32317, 32318, 32319 & 32321
32319, 32320, 32321 & 32322
32318, 32319, 32320, 32321 & 32322
32320, 32321, 32322 & 32323
32319, 32320, 32321, 32322 & 32323
32321, 32322 & 32323
32320, 32321, 32322 & 32323
32322, 32323 & 32324
32321, 32322, 32323 & 32324
32322, 32323, 32324 & 32325
32323, 32324 & 32325
32323, 32324 & 32325
32324, 32325 & 32326
32325, 32326 & 32327
32324, 32325, 32326 & 32327
32326 & 32327
32325, 32326 & 32327
32326, 32327 & 32328
32325, 32326, 32327 & 32328
32325, 32326, 32327 & 32328
32326, 32327, 32328 & 32329
32326, 32327, 32328 & 32329
32327, 32328 & 32329
32328, 32329 & 32330
32327, 32328, 32329 & 32330
32329, 32330 & 32331
32328, 32329, 32330 & 32331
32330, 32331 & 32332
32329, 32330, 32331 & 32332
32330, 32331 & 32332
32326 & 32327
32325, 32326 & 32327
32326, 32327 & 32328
32325, 32326, 32327 & 32328
32325, 32326, 32327 & 32328
32324, 32325, 32326, 32327 & 32328
32326, 32327 & 32328
32325, 32326, 32327 & 32328
32327, 32328 & 32329
32326, 32327, 32328 & 32329
32327, 32328, 32329 & 32330
32328, 32329 & 32330
32328, 32329 & 32330
32328, 32329, 32330 & 32331
32329, 32330 & 32331
32329, 32330 & 32331

Mandrels
71 8 Long(181 mm)

—
—
—
—
—
32346
32345

Rev Taper
Mandrels

20766
40040
20768
40040

32346
—
—
—
32348

20770

32349
33630
33631
—
—
—
—
—
—
33632
33633

40041

20771

20773

33634
33635
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—

5

Series 114-S Expanders
Four Roll - Parallel Expanding - Straight Roll Type
114-S EXPANDERS WITH DRUM MANDREL

Cage Thrust Collar

Features• Bearing Type Thrust
Collar• Self-Feeding• Four-Roll• Non-Flaring• Self Contained Rolls• Various Mandrels
Available:
Drum, Short, Header,
ReverseRoll

MandrelApplications• Water Tube Boilers• Fire Tube Boilers• Economizers• Air Heaters

Tube Seat Thickness - Inches (mm)Tube
OD
Inches(mm)2(50.8)Range

GA
Inches(mm)

4-6

1.465-1.660 (37.2-42.2)

7-8

1.585-1.791 (40.3-45.5)

9-10

1.645-1.856 (41.8-47.1)

11-13 1.690-1.900 (43.0-48.3)

2 ⁄2(63.5)–
141911000
142011000
142111000–

315910004
316070004

4-6

1.906-2.226 (48.4-56.5)

–

–

7-10

2.031-2.352 (51.6-59.7)––

142611000

316390004

1

11-13 2.156-2.450 (54.8-62.2)

3(76.2)

1/2 to 1(12.7-25.4)
Expander Spare
Assembly* Rolls

1-3

2.250-2.600 (57.2-66.0)

–

–

4-6

2.375-2.721 (60.3-69.1)

–

–

7-11

2.500-2.877 (63.5-73.1)––

143011000

316710004

10-12 2.625-3.008 (66.7-76.4)

3/4 to 11⁄4
(19.1-31.8)
Expander Spare
Assembly* Rolls

11⁄4 to 13⁄4
(31.8-44.5)
Expander Spare
Assembly* Rolls

13⁄4 to 21⁄4
(44.5-57.2)
Expander Spare
Assembly* Rolls

21⁄4 to 23⁄4
(57.2-69.9)
Expander Spare
Assembly* Rolls

141721000
141921000
142021000
142121000
142421000
142521000
142621000
142721000
142821000
142921000
143021000

141741000
141941000
142041000
142141000
142441000
142541000
142641000
142741000
142841000
142941000
143041000

141761000
141961000
142061000
142161000
142461000
142561000
142661000
142761000
142861000
142961000
143061000

141781000
141981000
142081000
142181000
142481000
142581000
142681000
142781000
142881000
142981000
143081000

348530004
315950004
316110004
316270004
316430004

316590004

316750004

348570004
316010004
316170004
316330004
316490004

316650004

316810004

348610004
326690004
317570004
326780004
326870004

326940004

317600004

Drum
Mandrel
3/4” sq. (19.1)
Inches (mm)32269
348660004 111⁄2” Lg (294)32270
32675- 111⁄4” Lg (286)
32271
0004
125⁄8” Lg (321)32270
317510004 111⁄4” Lg (286)3268432272
0004
141⁄8” Lg (359)326900004
32273
141⁄4” Lg (360)327000004
32274**
141⁄4” Lg (360)3270332275**0004
141⁄2” Lg (367)** 1” sq.
(25.4)* No Mandrels included

TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE
Gage
Inch
mm

6

22 21 20 19 18 17 16 15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
.028 .032 .035 .042 .049 .058 .065 .072 .083 .095 .109 .120 .134 .148 .165 .180 .203 .220 .238 .259 .284 .300 .340
.7.8
.9 1.1 1.2 1.5 1.7 1.8 2.1 2.4 2.8 3.0 3.4 3.8 4.2 4.6 5.2 5.6 6.0 6.6 7.2 7.6 8.6(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Tube
OD
Inches(mm)2(50.8)

212(63.5)

3(76.2)

GA

4
5
6
7
8
9
10
11
12
13
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
8
9
10
11
12

ExpanderAssembly*

1417X-1000

Short Mandrels 51⁄8” (130mm) lg.-3/4” Sq. (19.1mm)
Tube Seat Thickness = X
1/2 to 1
1/2 to 1
3/4 to 11 4
(19.1-31.8)(12.7-25.4)(12.7-25.4)———

32310 & 32311
32311 & 32312

1425X-1000

32345

32346
32345
32346
32345

32311 & 32312
32312 & 32313
32314 & 32315——
32315 & 32316——
32314 & 32315——
32315 & 32316—

1426X-1000

—
—
—
—
—
—
—

32346
32348
32349

32349
32348

32344 & 32345
20766
32345 & 32346 1/2” Sq. (12.7)
32346
40040
32344 & 32345 3/4” Sq. (19.1)
32345 & 32346
20768
3/4” Sq. (19.1)
32345 & 32346
40040
3/4” Sq. (19.1)
32347 & 32348
32348
32349
20770
32347 & 32348 3/4” Sq. (19.1)
32348

32649 & 33630
40041
33630
3/4” Sq. (19.1)
33630 & 33631

33630
33631
—
—
—
—
—
—
—
—
—
—
—
—

Rev Taper
Mandrels

32349

32316 & 32317

32317 & 32318—
32315,316&317
1427X-1000—
32316 & 32517—
32317 & 32318——
1428X-1000
—
—
—
—
—
—
1429X-1000————
32320 & 32321—
1430X-1000
32321—
32321 & 32322—

21 4 to 23 4
(57.2-69.9)

32345

32346
32345

32311,312&313
32312 & 32313
32313 & 32314

1421X-1000

1424X-1000

3/4 to 11 4
(19.1-31.8)———

1419X-1000 32311 & 32312
1420X-1000

Mandrels 71⁄8” (181mm) lg.-3/4” Sq. (19.1mm)
Tube Seat Thickness = X
11 4 to 13 4
13 4 to 21 4
(31.8-44.5)(44.5-57.2)

33630
33631
33632

33635

32349 & 33360
33630 & 33631
32349 & 33630
33631 & 33632
33630 & 33631
33633
33634
33633 & 33634
33634 & 33635
33632
33632 & 33633
33633
33633
33634
33635

20772
1” Sq. (25.4)

20773
1” Sq. (25.4)

20775
1” Sq. (25.4)

Expander Lube - Type B
Wilson Expander Lube is a water-soluble lubricant especially compounded for use
with tube expanders. When rolling large or small, ferrous or non-ferrous tubes, use
Wilson Expander Lube for smoother rolling and longer expander life. For clean tube
ends after rolling, simply wash with water. Wilson Type B Expander Lube is usedstraight from the can without
Expander Lube Type B
Part No.
dilution.
1 Quart Can
1 Gallon Can
5 Gallon Can
30 Gallon Drum
55 Gallon Drum

28115-0002
28115-0009
28115-0005
28115-0030
28115-0055

7

Tube Expander Lubrication, Care and Maintenance
The service demanded of tube expanders is severe, therefore,
these precision tools require a reasonable degree of
maintenance. For long, trouble-free and economical service,
we suggest:
1. Remove all rust, mill scale and other foreign matter from theinside and outside of the tube. Foreign matter on the inside of
the tube will become imbedded in the tube wall and may cause
flaking or galling of the rolls and mandrel. Mill scale or grit left
on the outer wall of the tube can cause damage to the tube
seat and prevent formation of a pressure-tight joint. Cleaning
tube ends is best accomplished with a wire brush or a tube end
polisher (see Page 28).

4. Expanders should be rotated at a speed proportionate to thetube size, gage and the length of the tube seat. Tube metalmust also be taken into consideration. The proper speed will
provide safe cold working of the tube metal without
crystallization or flaking. It will also insure maximum expander
life without undue roll or mandrel breakdown. The ideal speed
will keep to a minimum mandrel slippage and heating of themandrels and rolls.
5. After rolling each tube, clean and cool the expander in asolvent or light oil*, then properly lubricate the expander. It is agood practice to use two expanders, if possible, so one can becooling while the other is being used.

2. Before using, the expander should be washed in acommercial solvent to remove anti-rust, dirt, grease and otherforeign matter. Inspect the expander to make sure the rolls andmandrels are free and in good condition.

6. Inspect the rolls and the mandrel after rolling each tube.
Replace a chipped roll or mandrel immediately! A small chip ina roll can damage the entire set of rolls and the mandrel if not
replaced at once.

3. Before using, an expander should be properly lubricated witha pressure resistant lubricant such as Wilson Expander Lube(see Page 7). This water soluble lubricant was developed
specifically for tube rolling and may be mixed with water to thedesired consistency. For small diameter and light gage tubes,
immerse the expander in Expander Lube or a light bodied oil*such as SAE 10 or 20. For large diameter and heavy gage tubes,
swab or brush the Expander with Wilson Expander Lube or a
mixture of SAE 40* and graphite.

7. When the job is completed, the expander should be cleaned
thoroughly with a commercial solvent or light oil*, and it should
be stored in a manner which will avoid the possibility of theparts rusting.
*CAUTION: The presence of oil in the space between the tube
and the tube seat can prevent the formation of a leak-tightjoint. Do not allow excess lubrication to run down the face ofthe sheet so that it can seep into unrolled joints.

Step Rolling Tube Expansion
When boiler drums are 21⁄2 inches (63.5mm) or thicker, tube expansion must be performed in two or three operations (or steps),
depending on the tube seat thickness. Our Series 65 Expanders are
specifically designed for “deep reach” expanding.
Step 1: Use a Series 65 Expander to “deep roll” the tube so the areaof expansion is 3/8 inches (9.6mm) beyond the inside edge of thedrum. (see page 10)
Step 2: Use a Series 114 Expander to roll and flare the remaining halfof the tube length within tube seat. (see page 4)

SECOND OPERATIONFINAL OPERATION WITH 114
FLARING TYPE EXPANDER.
AS EXPANDER FEEDS INWARD
IT SIMULTANEOUSLY ROLLS AND
FLARES.

8

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Guidelines for Tube Expansion
Unproperly rolled joints create considerable additional
expense: Under-rolled joints must be re-rolled, and over-rolled
tubes must be removed and replaced. The optimum joint is one
that develops a leak-tight joint with adequate strength for theintended service, but with the minimum amount of cold
working (or tube wall reduction).

Application

Here is an example of the application of this method for a 2inch OD 10 Gage tube in a boiler.
2.010
Tube Sheet Hole: __________-2.000Tube OD: __________.010
Clearance: __________
1.732
Tube ID: __________+.010
Clearance: __________
1.742
Tube ID @ Metal-to-Metal: __________

Tube Wall Reduction*

Non-ferrous tubes
in surface condensers
Steel tubes
in heat exchangers
Soft copper and aluminum
tubes in heat exchangers
Boiler tubes

3% to 4%.035
13% of .134 x 2: __________+1.742
Tube ID @ Metal-to-Metal: __________
1.777
Expanded Tube ID: __________

5% to 10%
8% to 12%12% to 14%*After metal-to metal contact of the tube OD with the tube
sheet hole

Tube Rolling Worksheet
1.

2.

3.

Gage
Inch
mm

Tube Sheet Hole
Tube O.D.
Clearance=_________- __________________=_________+_____________________% of ____(Wall) x 2
Tube I.D. @ Metal to Metal =Expanded Tube I.D.

_________+__________________

Tube I.D.
Clearance
I.D. @ Metal to Metal

TUBE WALL THICKNESS OF WALL IN BIRMINGHAM WIRE GAUGE
22 21 20 19 18 17 16 15 14 13 12 11 10
9
8
7
6
5
4
3
2
1
0
.028 .032 .035 .042 .049 .058 .065 .072 .083 .095 .109 .120 .134 .148 .165 .180 .203 .220 .238 .259 .284 .300 .340
.7.8
.9 1.1 1.2 1.5 1.7 1.8 2.1 2.4 2.8 3.0 3.4 3.8 4.2 4.6 5.2 5.6 6.0 6.6 7.2 7.6 8.69

Series 65 Expanders
Features• Three Roll • Self Feeding • Parallel Expansion• Adjustable Thrust Collar • Non-Flaring
This expander is primarily intended for deep reach expanding. Its
parallel rolling and long effective roll length make this tool ideal for “touchup” rolling in thick tube sheets.
A thrust ball bearing collar gives friction-free operation and long tool life.
Rolls are self retained in cage and will not fall in or out of cage when mandrel
is withdrawn from expander

Tube

OD
Inches (mm)

2

212

3

312

(50.8)(63.5)(76.2)(88.9)(mm)

ExpanderAssembly*(6.0-5.2)(4.6-4.2)(3.8-3.4)(3.0-2.4)(6.0-5.2)(4.6-3.4)(3.0-2.4)(6.0-5.2)(4.6-3.0)(3.4-2.4)(6.0-5.2)(4.6-3.0)(3.4-2.4)

42891
42892
42893
42894
42895
42896
42897
42898
42899
42900
42939
42940
42941

Wall

GA

Inches

4-6
7-8
9-10
11-13
4-6
7-10
11-13
4-6
7-11
10-13
4-6
7-11
10-13

.238-.203.180-.165.148-.134.120-.095.238-.203.180-.134.120-.095.238-.203.180-.120.134-.095.238-.203.180-.120.134-.095

Reach
Inches (mm)
Min.
Max.

Roll
Set of 3
Part No.

MandrelEff. Length
Inches (mm)Order Sep.
Part No.

32675-0003
33⁄8
(86)

57⁄8
(150)

42911

31751-0003

31⁄8

(79)

42912
42913

32690-0003
37⁄16
(87)

57⁄8
(150)

31⁄2
(89)

55⁄8
(143)

42914

32700-0003
32703-0003

33⁄16

(81)

31⁄4

(83)

32712-0003
32721-0003

42915
42916
42915
42945
42916
42945

Drive
SquareRange
Inches(mm)

1.437-1.687 (36.5-42.8)
1.562-1.812 (39.7-46.0)
1.625-1.875 (41.3-47.6)
1.687-1.937 (42.8-49.2)
1.937-2.250 (49.2-57.2)
2.063-2.375 (52.4-60.3)
2.188-2.500 (55.6-63.5)
2.406-2.781 (61.1-70.6)
2.531-2.906 (64.3-73.8)
2.656-3.031 (67.5-77.0)
2.906-3.281 (73.8-83.3)
3.031-3.406 (77.0-86.5)
3.156-3.531 (80.2-89.7)

3/4”(19.1)

1(25.4)* No Mandrels included

Series 22 Expanders
Features• Three Roll • Self Feeding • Non-Parallel Expansion• Revolving Collar Type • Non-Flaring
The Series 22 self-feeding Tube Expander is especially designed for use in boiler rooms, boiler
repair shops, railroads, Scotch marine boilers and for all general rolling in fire tube boilers where
flaring is not required.
The revolving thrust collar, of hardened steel, bears against the tube seat and provides non-jamming
operation with maximum resistance to abrasive action. Compact design permits working close to wallor adjacent tubes.
For sizes 2” and up, the rolls are self-retained and the expanders are suitable for far end rolling with
Reverse Taper Mandrel and extension drive.

Tube
OD
Inches (mm)

112
2
214
212
234
3
314

(38.1)(50.8)(57.2)(63.5)(69.9)(76.2)(82.6)

Wall
Gage

(mm)

13-18
12-18
11-18

(2.4-1.2)(2.8-1.2)(3.0-1.2)

10-18(3.4-1.2)

6-18
9-18

(5.2-1.2)(3.8-1.2)

Assemblywith Mandrel
Part No.

30008
30012
30014
30016
30018
30020
30021

* Expander range is taken at front of thrust collar.

10

SparesStandard Mandrel
SquarePart No.
Inch
(mm)

30564
30565
30566

3/4

(19.1)

30567
30568

1

(25.4)

Roll
Set
Part No.

Reverse Taper Mandrel
SquarePart No.
Inch
(mm)

30040
30044
30045
30047
30048
30049
30050

—
20766
20767
20768
20769

–

–

1/2

(12.7)

3/4(19.1)

21692

1(25.4)

Expansion
Range*

1.281-1.480”
1.718-1.973”
1.973-2.229”
2.156-2.478”
2.406-2.727”
2.625-2.986”
2.875-3.237”

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Series 116 Expanders
Features• Four Roll • Self Feeding • Flaring Type• Non-Parallel Expansion up to 3/4-Inch Tube SheetThis non-parallel, self-feeding expander features a design embodying four (4) expanding rolls andtwo (2) flare rolls. It simultaneously flares and rolls an unusually fine surface with a minimum amountof indentation by the flare rolls. The flaring operation is ideal for HRT and other fire tube boilers
where final beading of tube ends is the practice.
Mandrels and rolls are of alloy steel ground after hardening, to a fine surface finish. The rolls ofthese expanders are self-retained. The self-retained roll feature makes this expander suitable foruse with reverse taper mandrels for far end tube expanding.
Tube
OD
Inches (mm)

Gage

(mm)

Assemblywith Mandrel
Part No.

11⁄2
2
21⁄2
3

11-14
10-16
10-18
9-18

(3.0-2.1)(3.4-1.7)(3.4-1.2)(3.8-1.2)

36607
36612
36616
36620

(38.1)(50.8)(63.5)(76.2)

Wall

SparesStandard Mandrel
SquarePart No.
Inch
(mm)

Roll
Set
Part No.

Part No.

Reverse Taper Mandrel
SquareInch(mm)

Expansion
Range*

30064
30566
30567
30569

36653
36654
36655
36656

–
20768
20771
20774

SparesStandard Mandrel
SquarePart No.
Inch
(mm)

35024
35026
35028

3/4

(19.1)

1(25.4)––

3/4(19.1)

1(25.4)

1.215-1.389”
1.680-1.959”
2.192-2.453”
2.654-2.954”

Roll
Set
Part No.

Reverse Taper Mandrel
SquarePart No.
Inch(mm)

Expansion
Range*

35037
35040
35043

20766
20769
20772

1.687-2.000”
2.156-2.500”
2.625-3.000”* Expander range is taken at front of thrust collar.

Series 28 Expanders
Features• Three Roll • Self Feeding • Flaring Type• Non-Parallel Expansion • Flaring type to 3/4-Inch Tube Sheet
The Model 28 expander features three flare rolls and three straight self retained rolls. The use of thisexpander simultaneously flares the tube as a preliminary to beading operations. The revolving thrustcollar sets the tube and is notched to clear adjacent tubes if on close centers. Ideal for most HRT
and other fire tube boilers. The self retained roll feature also makes this expander a popular one forfar end rolling when used in conjunction with reverse mandrels and extension drives.
Tube
Wall

OD
Inches (mm)

2
21⁄2
3

(50.8)(63.5)(76.2)

Assemblywith Mandrel
Part No.

Gage

(mm)

10-16

(3.4-1.7)

35004
35008
35012

3/4

(19.1)

1(25.4)

1/2
3/4
1(12.7)(19.1)(25.4)* Expander range is taken at front of thrust collar.

Series 92 Expanders
Features• Three Roll • Self Feeding• Non-Parallel Expansion • Non-Flaring type to 5/8-Inch Tube Sheet
The Series 92 self-feeding Tube Expander was designed for both boiler erection and boiler repair, either
complete retubing or just touching up leaky joints. Tube expansion is recommended in the tube sheet
range from 1/8” to 5/8” thick. The short mandrel is used for expanding tubes in open tube sheets asfound, for example, in most HRT, Scotch Marine and Package boilers and is included with expanders
offered. The header mandrel is offered for expanding through a waterleg or other obstruction which
necessitates reach; order header mandrel separately.
Tube
OD
Inches (mm)

1
11⁄4
11⁄2
2

(25.4)(31.8)(38.1)(50.8)

Wall
Gage

10-13

(mm)

(3.4-2.4)

Assemblywith Mandrel
Part No.

36019
36021
36023
36027

A

B

SparesStandard Mandrel
SquarePart No.
Inch
(mm)

Roll
Set
Part No.

Header Mandrel
SquarePart No.
Inch
(mm)

36054
36055
36056
36057

36064
36065
36066
36067

36093
36094
36095
36096

1/2

(12.7)

3/4(19.1)

1/2(12.7)

3/4(19.1)

Eff. Roll
Length35⁄16”
4”
35⁄8”Specifications
Range*
Dim. A
Dim. B.681”.940”
1.156”
1.665”.937”
1.206”
1.469”
1.960”* This self-feeding expander has no collar or flare to prevent the cage from pulling into the tube. Expansion corresponds to movement of tube rollingfrom Dim. A to Dim. B.

11

Wilson Combination Beading Expander
Features• Expand and Bead 2, 21⁄2 and 3-Inch Tubes in One Operation
Applcations• Turn three operations (expanding, beading and re-rolling) into one
time- saving, labor-reducing process performed by just one tool!
• Cut labor costs by 50 to 65%!
• Purchase and maintain one tool instead of three• Minimal employee training or experience required.
• Produce a perfect, tight bead every time!
The Wilson Combination Beading Expander is one of our smartest tools! Rather than
expand a tube, than manually bead it, and then re-roll it with a straight roll expander,
the patented Combination Beading Expander (CBE) from Thomas C. Wilson, Inc.
does all three jobs in one seamless process.
And the Wilson CBE doesn’t just save time, cut labor costs and reduce yourequipment investment: It produces a perfect bead every time! Designed primarily forthe fabrication and re-tubing of fire-tube boilers, the Combination Beading Expanderrolls and beads 2-inch, 21⁄2-inch and 3 inch OD tubes, 10 to 13 gage.

Beading Roll

Guide Roll AssemblyGA

Beading
ExpanderAssembly*

10
11
12
13
10
11
12
13
10
11
12

41633-0010
41633-0011
41633-0012
41633-0013
41634-0010
41634-0011
41634-0012
41634-0013
41359-0010
41359-0011
41359-0012

Tube

OD
Inches (mm)2(50.8)

212(63.5)

3(76.2)

Mandre lPart No. Square

42157

Rolls
Before 7/02
Part No.

Rolls for
Serialized
Expanders

42811
Set of 4

41677
Set of 441673
Set of 541678
Set of 541676
Set of 541679
Set of 5

3/4”(19.1)
42158

42159

1
(25.4)

Beading Roll
Part No.

Guide Roll
Assembly

41631-0010
41631-0011
41631-0012
41631-0013
41651-0010
41651-0011
41651-0012
41651-0013
41666-0010
41666-0011
41666-0012

41701-0010
41701-0011
41701-0012
41701-0013
41702-0010
41702-0011
41702-0012
41702-0013
41703-0010
41703-0011
41703-0012

Expansion
Range

1.700-1.906”(43.2-48.4)

2.200-2.440”(55.9-62.0)
2.700-2.940(68.6-74.7)* Assembly includes Standard Mandrel, Grease Gun (Part No. 53553) and Service Manual/Parts List (SM-140).
† Short Series Mandrels for wet back or tight turn around are available.
The Wilson CBE for 2-inch OD tubes is a 4-roll expander. For 21⁄2inch and 3-inch tubes, it is a 5-roll expander. And the Combination
Beading Expander is a self-feeding, parallel-rolling unit. For best
results, trim the tube to be expanded and beaded to 3/16-inch
projection.
To order, simply locate your tube OD and gage. Each CBE assembly
includes a standard mandrel, a grease gun (to lubricate the tool) anda service manual. You should order extra mandrels, straight rolls,
beading rolls and guide roll assemblies, based on the number of tubes
you will be expanding and beading. Your Wilson Product Application
Specialist can help you determine how many spare mandrels, straightrolls, beading rolls and guide roll assemblies you should order. To
prolong the life of your Combination Beading Expander, werecommend B-Kool.

12

Product Recommendations:
Prolong the life-and improve the efficiency-of
the Wilson Combination Beading Expanderwith B-Kool! B-Kool dissipates the heatgenerated by the CBE, increasing this Smart
Tool’s longevity, performance and productivity.
B-Kool is available as a concentrate. Mix 2024 parts water to one part B-Kool.
Product Description
B-Kool (Concentrate) 1 Quart
B-Kool (Concentrate) 1 Gallon

Part No.
42161-0001
42161-0004

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Series 985 Chipping Hammers
Product Description#2 Chipping Hammer (2-Inch Stroke)#3 Chipping Hammer (3-Inch Stroke)#4 Chipping Hammer (4-Inch Stroke)
Includes:1- Collar Retainer - 1.970 Dia
1- Lock Spring
1- Rubber Bumper
Service ManualPart No.
985-0200985-0300
985-0400
53613-0001
53613-0002
53613-0003
SM-134Tool Specification: . . . . . . . . . . . . . . . . . . . . .Part No. 985-0200
11⁄8” Dia and 16” O.A.L.
2” Stroke, 2150 Blows per Min.
Weight 13 lbs. (6 kg)
Air Inlet 3/8 - 18 NPT, 90 PSI @ 25 SCFM MAX.

Optional Accessory:
3/8” I.D. Hose – 8 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .#50007

Tools For Chipping Hammer

COLLAPSING TOOLSBEADING TOOLS .680 Diameter Straight Shank
Part No.

Radius Bead

Tube Gage

42689
42690
42691

9/64”
3/16”
7/32”

13 and lighter
10, 11 and 12
8 and 9Tube OD
Inches
(mm)

1
11⁄8
11⁄4
11⁄2
2

(25.4)(28.6)(31.8)(38.1)(50.8)Part No.

21913
40514
21914
21915
74010-0800

Overall Length
Inches(mm)

Type Shank
Inch

111⁄2

(292.0)11 ⁄8(301.6).580/.680
Round

12
125⁄8

(304.8)(320.6)

7

.680
Round

CHISELS .680 Diameter Straight ShankKNOCKOUT TOOL - For use with No. 80 Boyer Gun
Part No.

Cutter Blade Width
Inches
(mm)

53812
53815
53809
53839

3/4
7/8
1
11⁄2

(19.1)(22.2)(25.4)(38.1)

Tube OD
Inches
(mm)

1
11⁄4
11⁄2

(25.4)(31.8)(38.1)

2(50.8)Part No.

73750
72626
72806
72230
72940

Overall Length
Inches(mm)

118(279.4)(203.2)10(254.0)12(304.8)13

Hydraulic Tube Cutters
For 2, 21⁄2 and 3-Inch OD Tubes

CUTTER
EASILYREPLACEDGUIDE ROLLASSEMBLIESADJUSTABLECOLLAR

The Wilson Hydraulic Tube Cutter quickly and efficiently cuts tubes in front of
the tube sheet (prior to flaring and/or beading) in seconds. In fact, it cuts a 2”
OD tube in just 8 seconds!
The Wilson Hydraulic Tube Cutter automatically raises the cutter wheel,
cleanly cutting through the tube. When the rolling motor is reversed, the cutter
wheel is automatically retracted.

Tube

OD
Inches (mm)2(50.8)

212(63.5)

3(76.2)

GA

Wall

9
10
11
12
13
9
10
11
12
13
9
10
11
12
13

Service Manual: SM-146

14

(mm)

Hydraulic
Tube CutterPart No.

(3.8)
(3.4)
(3.0)
(2.8)
(2.4)
(3.8)
(3.4)
(3.0)
(2.8)
(2.4)
(3.8)
(3.4)
(3.0)
(2.8)
(2.4)

42741-0009
42741-0010
42741-0011
42741-0012
42741-0013
42742-0009
42742-0010
42742-0011
42742-0012
42742-0013
42743-0009
42743-0010
42743-0011
42743-0012
42743-0013

HYDRAULICOIL FILLER
PLUG

1.640”
1.668”
1.696”
1.718”
1.746”
2.140”
2.168”
2.196”
2.218”
2.246”
2.640”
2.668”
2.696”
2.718”
2.746”

3/4” SQ.
DRIVE
SHAFT

This tool needs a minimum 1/2” projection to trim tubes, and an adjustable
collar ensures that tubes are consistently cut at precisely the right position.
We recommend the 909 or 910 Series Air-Driven Rolling Motor (Page 16) or the22488 Electric Rolling Motor (Page 17). The Wilson Hydraulic Tube Cutter isavailable for rental.
U.S. Patent No. 4,424,629

Guide Roll Assembly (2/Set)
Extra Set
Supplied
Part No.
OD

42366-0009
42366-0010
42366-0011
42366-0012
42366-0013
41735-0009
41735-0010
41735-0011
41735-0012
41735-0013
41771-0009
41771-0010
41771-0011
41771-0012
41771-0013

DRIVE SHAFTLUBRICATION
POINT

Length of
Cutter Wheel
Part No.

Wheel Pin
Part No.

42752

42754

42753

42755

To
Suit
Customer s
Requirements

Tube Cut-Off
Min
Max.

F
L
U
S
H

F
L
U
S
H

*43⁄4”(120.6)9”(228.6)* 6” with modified collar

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Torque-Controlled Rolling Motors
B Torq-Air Matic: 3/4 to 11⁄2-Inch OD Tubes

Applications• Rolling ferrous and non-ferrous tubes in boilers, heat exchangers andother pressure vessels with torque control

Specifications• B Torq-Air-Matic Kit - 3/4 to 11⁄2-Inch O.D. Tubes
Weight: Drive: 14.5 lbs. (6.6 Kg)
Kit: 30.5 lbs. (13.8 Kg)
Air Consumption: 60 SCFM Maximum
Length: 12 Inches (305 mm)
Side to Center: 2 Inches (50.8 mm)
Drive: 1/2-Inch Spindle Square• 2C Torq-Air-Matic Kit - 11⁄2 to 3-Inch O.D. Tubes
Weight: Drive: 24.5 lbs. (11 Kg) Kit: 40.5 lbs. (18.4 Kg)
Air Consumption: 70 SCFM Maximum
Length: 16.5 Inches (419.1 mm)
Side to Center: 2 Inches (50.8 mm)
Drive: 3/4-Inch Square Spindle

Torq-Air-Matic Kit Includes:• Torq-Air-Matic Drive• Set of Rotor Blades • Operating Hose • Mandrel Connectors• Air Line Filter • 1 Quart Expander Lube • Hex Keys
• Carrying Case • Service Manual

Kit
Matic

r-

rq-Ai

B - To2C Torq-Air Matic: 11⁄2 to 3-Inch OD Tubes

The Torque
Setting Dial
makes iteasy to calibrate
this Smart Tool.

ir-Maticq-A
2C - Tor

Model

B
2C

Accessories
Part No.
3/8” Square (9.5mm) Quick Mandrel Connector (B Kit)41336
1/2” Square (12.7mm) Quick Mandrel Connector (B Kit)21418
3/4” Square (19.1mm) Quick Mandrel Connector (2C Kit)
21137
1” Square (25.4mm) Quick Mandrel Connector (2C Kit)
21489
Filter-Lubricator Unit (3/4”/19.1mm) Coupling)
8598
1 Gallon Can (3.8 Liter) of WilsoLube
9047
1 Gallon Can (3.8 Liter) of Expander Lube
28115-0009
Rotor Blades (Set of 6)
21468

Kit

Tube Capacities

3/4 to 1-Inch (19.1-25.4mm) O.D. Tubes
3/4 to 11⁄2-Inch (19.1-38.1mm) O.D. Tubes
3/4 to 11⁄2-Inch (19.1-38.1mm) O.D. Tubes
11⁄2 to 21⁄2-Inch (38.1-63.5mm) O.D. Tubes
11⁄2 to 3-Inch (38.1-76.2mm) O.D. Tubes

Torq-Air-Matic Kit

Free Speed
RPM

Maximum Torque

Minimum TorquePart No.

Ft. Lbs.

Nm

Ft. Lbs.

Nm

40515
40516
40517
40518
40519

750
600
450
200
125

24
30
40
90
120

33
41
54
122
163

3
3
3
10
10

4
4
4
14
14

* Other Drives Available - Consult Factory15

BE 2005 -1up

12/20/04

7:56 PM

Page 16

Air Driven Tube Rollers
Series 909 Right-Angle Tube Rollers: 1 to 4-Inch OD Tubes• 909-1700 has lever throttle control (stall type)• 909-2100 features torque control and roll throttle• Ideal for tight spaces• Right-angle design gives user built-in leverage• Powerful
Accessories
Part No.
8-Foot (2.4 Meter) 1/2” (12.7mm) Diameter Air Hose
8973-0008
1/2” Square (12.7mm) Coupling (909-1700 only)
53782
3/4” Square (19.1mm) Coupling
53777
1” Square (25.4) Coupling
53778
Filter-Lubricator Unit (1/2” Coupling)
8597
Maximum Air Consumption: 72 CFM (909-1700) • 90 CFM (909-2100)
Service Manuals: SM-156 (909-1700) • SM-253 (909-2100)
Tube OD capacity varies with tube gage and tube sheet thickness

Tube
InchesOD(mm)

1 to 21⁄2 (25.4-63.5)
11⁄2 to 4 (38.1-101.6)
11⁄2 to 4 (38.1-101.6)

Free Speed
RPM

Tube Roller
Part No.

959090909-1700
909-2100
909-2000

Max Torque@90PSIG Air Press.
NM
Ft. Lbs.

240
305
305

326
414
414

Min Torque@90PSIG Air Press.
NM
Ft. Lbs.

10
150
150

14
214
214

Length andHead Diameter
WeightLever Throttle Stall Type13.3 lbs (6.0 Kg) 20.3” (52cm) by 2.2” (5.6cm)
Roll Throttle Torque Control 18.5 lbs (8.8 Kg) 21.7” (55cm) by 3” (7.6cm)
Lever Throttle Torque Control 18.5 lbs (8.8 Kg) 21.7” (55cm) by 3” (7.6cm)
Lever andControls

Series 910/915: 1 to 41⁄2-Inch OD Tubes
Features• Roll Throttle• Units are muffled to reduce
user fatigue• Reversible, so removing
tube expander after expansion is easier and faster• Dead handle gives operator
added leverage

Maximum Air Consumption: 70 CFM
Service Manual: SM-111

Accessories (For Series 910)
25-Foot (7.6 Meter) 3/4” (19.1mm) Diameter Air Hose
1/2” Square (12.7mm) Quick Mandrel Connector
3/4” Square (19.1mm) Quick Mandrel Connector
1” Square (25.4) Quick Mandrel Connector
Filter-Lubricator Unit

Part No.
*21190
21138
21137
21489
8598

Maximum Air Consumption: 160 CFM
Service Manual: SM-290

Accessories (For Series 915)25-Foot (7.6 Meter) 1” (25.4mm) Diameter Air Hose
3/4” Square (19.1mm) Quick Mandrel Connector
1” Square (25.4) Quick Mandrel Connector
Filter-Lubricator Unit

Part No.
8976-0025
21594
21033
8599

* Air Hose is 3/4” diameter with short 1/2” whip for maximum power
and manueverability.

Tube
OD

Inches(mm)

1 to 21⁄2 (25.4-63.5)
11⁄2 to 3 (38.1-76.2)
2 to 41⁄2 (50.8-114.3)

16

Max TorqueFree Speed Tube Roller @90PSIG Air Press.
Ft. Lbs.
NM
RPM
Part No.

200
125
60

910-2000
910-1200915-6000

90
120
400

122
163
543

Min Torque@90PSIG Air Press.
Ft. Lbs.
NM

10

14

150

214

Drive
Spindle3/4” Square(19.1mm)#5 M.T.

WeightDimensions

21 lbs (9.5 Kg)

15” (38cm) Long by 30” (76cm) Wide

69 lbs (31.4 Kg) 23” (58cm) Long by 32” (81cm) Wide(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Electric Tube Rollers
Reversible Drive Units: 3/4 to 3-Inch OD Tubes
Applications:• Exceeding stall point will not damage motor• Dead handle gives operator added leverage and maneuverability• Three-wire grounded plug offers added safety• 22488 available in 220 volt version

The 41238 Electric Rolling Motor rolls
tubes to 21⁄2” OD
Wilson Electric Tube Rollers are durable, reliable and easyto use. Exceeding their stall points will not damage theserugged machines.
Both the 41238 and 22488 feature dead handles for added
leverage, and on-off and reverse switches are conveniently
located on the fixed handle. For added safety, the 41238
Roller uses a three-conductor cord and grounded plug.

The 22488 Electric
Rolling Motorrolls tubes up to 3” OD.

InchesTube OD(mm)

3/4 to 212(19.1-63.5)

2 to 3(50.8-76.2)

Voltage andFrequency

110 Volts
50/60 Hz
110 Volts
60 Hz
220 Volts
50 Hz

41238 Accessories
3/8” (9.5mm) Square Socket x 3 M.T.
1/2” (12.7mm) Square Socket x 3 M.T.
3/4” (19.1mm) Square Socket x 3 M.T.
1” (25.4mm) Square Socket x 3 M.T.
On/Off Forward/Reverse Switch
Set of Motor Brushes (must order 2 sets)
Service Manual

Motor
Part No.

Load Speed
(RPM)

Amps/
Wattage

Drive
SpindleWeightOverall
Length41238

250(No Load)

10 Amps#3 Morse
Taper Socket

19 lbs(8.6 Kg)

181⁄2”(47cm)

60

900 Watts#4 Morse
Taper Socket

231⁄2 lbs
(10.6 Kg)

163⁄4”(42cm)

22488
22488-0220

Part No.
41236
41237
20211
20497
41238-0105
41238-0125
SM-13322488 Accessories
3/4” (19.1mm) Square Socket x 4 M.T.
1” (25.4mm) Square Socket x 4 M.T.
Forward/Reverse Switch
On/Off Switch
Set of Motor Brushes (must order 2 sets)
Service ManualPart No.
20212
20213
22488-8691
22488-0080
22488-0008
SM-18817

Electronic Tube Expansion
Wils-TronicTM Tube Roller
Electronic Tube Expansion
For 1/2 to 3-Inch OD Tubes

New
Product
Patent Pending

Features• Three Modes of Operation (Manual, Full Automatic and Programmable)• Constant RPM at Various Torque Settings• Auto Cycle for Continuous Rolling of Multiple Tubes• Fully Programmable Keypad• Security Lockout by Password• Very Low Noise Level• Telescopic Shaft Eliminates Operator Fatigue• Flexible Tool that Allows for a Variety of Tools including Expanders, Cutters
and Reamers.

Specifications
Power Requirements: 220V 3 Phase 50 or 60 Hz- or 440V 3 Phase 50 or 60 Hz
Speed: Up to 1,200 RPM
Torque (programmable): 1 to 300 ft. lbs.
Weight: 350 lb.
Work Envelope Dimensions: up to 10 ft. x 10 ft.
with standard cart

18

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Wils-Tronic’s most importantfeature is its ability to maintain
constant speed during the entire
rolling process even at various
torque settings, making it faster andmore efficient than conventional
tube rollers. It also runs muchquieter than any other tool on themarket.

Mountable
Stand,
Includedwith Free
Standing &Mobile Base

Heavy Duty Dual
Ball Bearing Turret
Asssembly

Telescopic Shaft
3 Phase Vector
Motor Assembly

110 VAC
Quick Change
Convenience
AdapterOutlet in Rear of Unit

Free Standing
Base Shown,
Mobile Base with
Casters is
Optional

Torque (Ft. l

Performance Data - Low Torque
30
20
10
0
400

400

500 600700

800 850 850

850

Speed (RPM)

Torque (Ft. lbs.)

Performance Data - Mid Torque

Electronic Unit may beStand Alone or Directly
Mounted to the Base

150
100
50

Foot Pedal
Assembly

0
75

100

100

125

150

175

225

300

Speed (RPM)

Patent Pending
3-phase asycronous drive motor has an extremely flat torque curve.
Tube rolling RPM is determined by desired output torque and preprogrammed into the Wils-Tronic. Vector drive technology will maintainthat RPM throughout the rolling process.

How to Order
Wils-Tronic Model

Low Torque

Mid TorqueHigh TorqueTechnical Data
Tube Capacity
RPM
Torque Ranges

1/2to 11⁄4-Inch Tubes
400-1200 RPM
1-30 Ft-lbs.

3/4 to 21⁄2-Inch Tubes
100-400 RPM
25-140 Ft-lbs.

Up to 3-Inch Tubes
30-150 RPM
80-300 Ft-lbs.

46000-0000
46005-0000
46040-0000
46045-0000

46500-0000
46505-0000
46540-0000
46545-0000

47000-0000
47005-0000
47040-0000
47045-0000

Wils-Tronic Kits
Consisting of Motor, Mount & Cables
Telescopic Shaft
Electronic Control Unit
Accessories
Mobile Stand
Stationary Stand
3/8” Quick Change Adapter
1/2” Quick Change Adapter
3/4” Quick Change Adapter
1” Quick Change Adapter
1/2” Jacobs Chuck#2MT Adapator3ø 230V, 60 Hz
3ø 230V, 50 Hz
3ø 440V, 60 Hz
3ø 440V, 50 Hz

46000-5000
46000-5010
46000-4200
46000-4250

46000-4600

46500-4300
46500-4400
46500-4500
46500-4600
46500-6000

19

Tube Plugs - One Piece - 1 to 3-Inch OD Tubes
Wilson tube plugs offer a low-cost, quick, and effective method of sealing off leaky
tubes. They are inserted easily, allowing the return of tubular units back on stream
without undue interruption of process schedules. Only a minimum amount of driving
is required to accomplish a positive seal without special tools. Plugs may also be
welded. Certification and traceability are provided.

Inches

1
1
11 8
11 4
13 8
11 2
13 4
2
21 2
3

OD

Steel

Tube
(mm)

Gage

Inches(25.4)(25.4)(28.6)(31.8)(34.9)(38.1)(44.5)(50.8)(63.5)(76.2)

11-14
15-22
15-22
15-22
15-22
15-22
10-13
10-13
10-13
10-13

.120-.083.072-028.072-.028.072-028.072-.028.072-028.134-.095.134-.095.134-.095.134-.095

Wall

(mm)

SA-105
Part No.

3.0-2.1
1.8-0.7
1.8-0.7
1.8-0.7
1.8-0.7
1.8-0.7
3.4-2.4
3.4-2.4
3.4-2.4
3.4-2.4

39710
22034
40508
42163
42164
42162
42606
42600
42601
42602

Packaged 10 Plugs per Box
Above 11 2 OD quantity as ordered.
Custom sizes and material available.

Tube or Pipe End Cutters
Flat Seal Weld Removers
For 2 to 3-Inch OD Tubes, 11⁄2 to 21⁄2-Inch Pipe

This tool with high speed steel, multiple-tooth
cutter and rotating pilot is used principally toremove seal welds of welded boiler tubes, but isalso ideal for flat facing tube ends. The cutter
diameters are large enough to cut a minimum of aquarter inch beyond the outside of the tubes.
There is complete interchangeability of cutters,
pilots and shanks between inside or outside
chamfering cutter and flat seal weld remover tools.

Tube OD
Inches(mm)

20

Pipe Size
Inches(mm)2(50.8)

11⁄2(38.1)

21 2(63.5)

2(50.8)

3(76.2)

21⁄2(63.5)

Tool
Assembly
Part No.

40243
39693
40244
40245
39694
40246
40247
39695
40248

OD

Spare Cutter
Cut Diameter
Outer
Inner

Part No.

21⁄2”

21⁄2”

17⁄16”

39701

3”

3”

11⁄2”

39702

31⁄2”

31⁄2”

17⁄8”

39703

Standard Shank
M.T.
Part
No.
No.
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673

Pilot
Part No.

39674

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Tube or Pipe End Cutters
45° Outside Chamfering Tools
for 2 to 3-Inch OD Tubes, 11⁄2 to 21⁄2-Inch Pipe

This tool with high speed steel cutters and rotating pilots is used
for outside chamfering of tubes or pipe ends prior to welding. The
replaceable cutters are of multiple-tooth design to avoid
chattering and provide long life.

Tube OD(mm)
InchesPipe Size(mm)
Inches2(50.8)

11⁄2(38.1)

21 2(63.5)

2(50.8)

3(76.2)

21⁄2(63.5)

Tool
Assembly
Part No.

40221
39655
40222
40223
39656
40224
40225
39657
40226

OD

Spare Cutter
Cut Diameter
Inner
Outer

Part No.

21⁄4”

21⁄8”

13⁄8”

39663

23⁄4”

25⁄8”

11⁄2”

39664

31⁄4”

31⁄8”

17⁄8”

39665

Standard Shank
M.T.
Part
No.
No.
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673

Pilot
Part No.

39674

Tube or Pipe End Cutters
45° Inside Chamfering Tools
for 2 to 3-Inch OD Tubes, 11⁄2 to 21⁄2-Inch Pipe

This tool with high speed steel cutters and rotating pilots is used
for inside chamfering of tubes or pipe ends prior to welding. The
replaceable cutters are of multiple-tooth design to avoid
chattering and provide long life.

Tube OD
Inches(mm)

Pipe Size
Inches(mm)2(50.8)

11⁄2(38.1)

21 2(63.5)

2(50.8)

3(76.2)

21⁄2(63.5)

Tool
Assembly
Part No.

40232
39677
40233
40234
39678
40235
40236
39679
40237

OD

Spare Cutter
Cut Diameter
Outer
Inner

Part No.

21⁄8”

21⁄8”

17⁄16”

39685

25⁄8”

25⁄8”

11⁄2”

39686

31⁄8”

31⁄8”

17⁄8”

39687

Standard Shank
M.T.
Part
No.
No.
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673
2
39671
3
39672
4
39673

Pilot
Part No.

39674

NOTE 1: Alternate Morse Taper Shanks are interchangeable on all tools and may be selected in place of the listed standard shanks.
#2 M.T., No. 39671#3 M.T., No. 39672#4 M.T., No. 39673
NOTE 2: The Pilots are furnished in a diameter to suit the specific Tube I.D.
When ordering: Either specify Pilot diameter desired, or the OD and Gauge or Wall Thickness of the tube or pipe that cutter is to be used with.

21

Mandrel Drives
Mandrel Drives serve the purpose of adapting tube expander mandrels to existing
air or electric drills. Loosening the knurled nut releases the square insert type ofsocket for the introduction of another size.

Extra Inserts
Morse Taper
No.

2

3

Assembly includes one insert only.
Specify catalog numbers.

Taper Shank - Female Square

Morse Taper
No.

1
2

3

4

SquareSizePart No.

3/8”
1/2”
3/8”
1/2”
3/8”
1/2”
3/4”
1”
3/4”
1”

20208
20209
21290
20210
41236
41237
20211
20497
20212
20213

4

Insert Square
Size

Assembly
Part No.

SquareSizePart No.

3/8”
1/2”
3/8”
1/2”
3/4”
1”
3/8”
1/2”
3/4”
1”

20112-0037
20112-0050
21288-0037
21288-0050
21288-0075
21288-0100
20115-0037
20115-0050
20115-0075
20115-0100

3/8”
1/2”
3/8”
1/2”
3/4”
1”
3/8”
1/2”
3/4”
1”

20123
20124
21059
20113
20125
20126
20159
20113
20125
20126

Triangle Shank - Female Square

Square
Size

Chuck
Size

3/8”

1/4”
3/8”

1/2”

1/2”

Part No.

21359
21214
21360
20215

Drive Extensions
Male
Square Size

3/8”

1/2”

General purpose drive extensions for use with
universal joints and parallel gear trains, as well aswith couplings for extending expander mandrels
through water legs, header, etc.

3/4”

1”

22

Overall
Length

6”
12”
18”
4”
6”
9”
12”
18”
24”
4”
6”
12”
18”
24”
6”
12”
14”
24”

Diameter

1/2”

5/8”

15/16”
3/4”
11⁄4”
1”

Part No.

20041
20043
20197
20044
20045
20046
20047
20048
20339
20049
20050
20052
20053
20054
20056
20058
20196
20060

BE 2005 -1up

12/20/04

7:56 PM

Page 23(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Extension Couplings

Wilson extension couplings are available in either a plain or reducing type. They are
generously proportioned and heat treated to withstand applicable torque loads. Sockets
have clearances to accommodate drive extensions, universals, etc.

Square Size

Overall
Length3/8” x 3/8”
3/8” x 1/2”
1/2” x 1/2”
1/2” x 3/4”
1/2” x 1”
3/4” x 3/4”
3/4” x 1”
1” x 1”

17⁄16”
19⁄16”
111⁄16”21⁄16”
25⁄16”
21⁄8”
23⁄8”
3”

DiameterPart No.

13/16”

20061
20189
20063
20191
20193
20065
20202
20067

1 ⁄16”
1

13⁄8”
17⁄8”
11⁄2”
17⁄8”

Universal Joints“GP” Universal Joints
The Model GP is a female square type, smoothly rotating
and deflecting upon a common axis. It has unusual
strength for its size and is popular with all boiler makers.
Minimum working angle is 135°.

Bi-Universal Joints
The Bi-Universal Joint is suitable for the unusual situation
requiring deflecting greater than provided by the Model
GP Universal Joint.

Male-Female Universal Joints
The Male-Female Universal Joint is suitable foruse in superheater headers. It has the samefeatures as the Model GP.

Square Size Square Size
FemaleFemale

3/8”
1/2”
3/4”
1”

3/8”
1/2”
3/4”
1”

Square Size Square Size
FemaleFemale

3/8”
1/2”
3/4”
1”

3/8”
1/2”
3/4”
1”

Square Size Square Size
Female
Male

3/8”
1/2”
*1/2”
3/4”
1”

3/8”
1/2”
1/2”
3/4”
1”

Overall
LengthMajor
Dia.

Part No.

21⁄4”
23⁄8”
31⁄4”
33⁄4”

7/8”
1”
11⁄2”
13⁄4”

42853
20186
20187
20188

Overall
LengthMajor
Dia.

Part No.

315⁄16”4”411⁄16”61⁄32”

11⁄8”
15⁄16”
15⁄8”
21⁄4”

20081
20083
20085
20087

Overall
LengthMajor
Dia.

Part No.

21⁄2”
219⁄32”23⁄8”39⁄32”
4”

7/8”
1”
1”
11⁄2”
13⁄4”

42803
21285
21356
21286
21287

*Male-Female Universal Joint, Part no. 21356, is extremely short andmost suitable for work in crowded super-heater headers. It is onlyused with shortened shanks of expander mandrels.

Extension Universal Joints
Square Size Square Size
FemaleMale

Wilson Extension Universal Joints are useful for many
applications when expanding tubes through waterwall
headers, superheaters, water legs, etc. The integral
design eliminates coupling an extension with a separate
universal joint. The 140° working angle matches thestandard location of many tubes from the accessible
hand hole.

3/8”

3/8”

1/2”

1/2”

3/4”

3/4”

1”

1”

Overall
Length

6
12
9
16
6
12
16
20
9
16
9
16

Major
Dia.

11⁄8”

15⁄16”

15⁄8”
21⁄4”

Part No.

21239
20001
21015
21236
21242
20008
20009
20010
21244
20019
21246
20028

23

Parallel Gear Train Drives
Wilson Parallel Gear Drives are suitable for many expanding
applications in various types of boiler headers. The inner gears haveindividual bronze bushings, rotating on shafts that are an integral partof the steel housing. These rigid gear shafts cannot come loose
hence gears are maintained in perfect alignment under any operating
conditions. The alloy steel gears are specially heat treated for
maximum strength. All parts are readily replaceable. For maximum
service lubricate with Texaco Starfak grease M or equivalent. Selectthe proper square hole size when ordering.

Square
Size

3/8”
1/2”
3/4”
1”

No.
Opgs.

Assembly
Part No.

20105
20079
38131
20077
38134
20069

2
3
2
3
2

Distance

Replacement Parts
Double Hub Gear
Center Gear Sub-Assy.
Part No.
No Req d.
Part No.
No Req d.

20108

2

20080
20078
20072

3

20988

3
2
3
2

BetweenOuter Squares

Dimensions
Width

81⁄2”

2”

Thick

115⁄16”

6”

2
20878

Length

9”

1
2

21⁄2”

Reversible Ratchet Wrench
Square
Size

3/8”
1/2”

Wilson Ratchet Wrenches are suitable for tube expanding operations
such as tube replacement and tube tightening. Reversing isaccomplished by releasing the knurled knob at the handle end andturning it 180 degrees.

3/4”
1”

LengthWidthThickness

Part No.

7”
10”
7”
10”

19⁄16”
21⁄16”
19⁄16”
21⁄16”

7/8”
11⁄16”
7/8”
11⁄16”

12”

23⁄8”

11⁄8”

15”
18”
15”
24”

31⁄8”
33⁄4”
31⁄8”
313⁄16”15⁄16”
17⁄16”
15⁄16”
17⁄16”

20198
20036
20199
20200
20037
20201
20038
20989
20039
20954

Reach
Max
Min

Extension Drives
This telescopic extension is suitable for the far
end rolling of tubes in such HRT types of boilers
as Fitzgibbons, Pacific and similar types. It is usedwith same expander used for the front sheet. The
extension can be as short as 49” or extend as
desired. It will perform in a space as small as 7”
at the back end.

Adjustable
Diameters
Square Sizes
Male Driven Female Driven Telescopic Drive Dim. A Dim. B

3/4”
1”

24

1/2”
3/4”
1”

20405
21581
20412

11⁄16”
13⁄16”
2”

11⁄16”
11⁄4”
17⁄8”

Reach
Max
Min

49”

92”

FemaleSquarePlain Square
Extension

Added
Reach

For Use With
Assembly

1/2”
3/4”
1”

20471
21588
20473

47”

20405
21581
20412

96”

139”

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Right Angle Gear Drives
Right Angle Worm Gear Drive

Features:• One piece, steel housing with knurled shank.
• Replaceable bronze bushings and thrust washers• One piece worm and shaft• Hardened and ground alloy steel worm and shaft• Gear ratio - see chart• Handhole entrance - see chart

Wilson Worm Gear Drives were designed for maximum duty and service life
and are expressly suitable for operating in very confined areas of boiler
headers. The gear housing is specially shaped and the knurled shank is smallenough to provide for expander feed movement when working thru ahandhole. They will conveniently “reach in” for expanding tubes at rightangles to, but offset from, a handhole.
The Wilson exclusive one piece steel housing and one piece worm shaft
assures complete rigidity, continued gear alignment and extended service life.
For maximum service lubricate with Vital E.P. SAE 250 oil or equivalent. Selectthe proper square hole size when ordering.

Gear Housing
Male
SquareFemaleSquareOverall
LengthLengthWidthThickness

Minimum
Hand Hole
Diameter

10 ⁄16”

3 ⁄16”

2 ⁄4”

1 ⁄8”

3 ⁄8”

119⁄32”

327⁄32”
41⁄4”

25⁄8”
31⁄16”

17⁄8”

4”
41⁄2”

1/2”

1/2”

3

3

3/4”
3/4”

1”

1

Gear
Ratio

Part No.

20135
20136
20137
20138

3

3

41⁄2 to 1
51⁄2 to 1

Heavy Duty Bronze Type
Right Angle Bevel Gear Drive - Heavy Duty Bronze Housing TypeEnter handholes:
Round - 33⁄4” diameter
Oval - 33⁄8” x 33⁄4”
Elliptical - 33⁄8” x 41⁄4”

Male
SquareFemaleSquare

1/2”

1/2”
3/4”
1”
3/4”
1”

3/4”
1”

Overall
Length113⁄16”

Width

35⁄8”

Thickness

Part No.

31⁄8”

21885
21001
21000
21002
20972

Light Duty
Right Angle Bevel Gear Drive - Maximum 2-Inch OD Tube
Features:• All steel one piece housing• Alloy steel gears• Replaceable bronze bushing and thrust washer• Exceptionally compact• Gear ratio 1 to 1
• Will enter minimum 23⁄4” round hand hole.

This small, all steel, bevel gear drive is used in small headers.
It is generally used in conjunction with a universal joint andextension for tubes located approximately 100° radially from ahand hole. Its use is restricted to a maximum 2” diameter tube
and for extended service life it should be rotated in the slower
ranges of speed.

Male
SquareFemaleSquareOverall
LengthWidthThickness

Part No.

3/8”
1/2”

3/8”
1/2”

6 ⁄8”

1 ⁄4”

2 ⁄32”

21601
21602

3

3

13

25

Handhole Seat Cleaning Kit

The Wilson Handhole Seat Cleaning Kit includes all the tools youneed to remove rust, deposits, torn gaskets and other encrustations
from boiler drums, sectional headers, plug seats, handholes and pipe
flanges. It is also suitable for the surfacing of corners, as well as flat
areas of tanks, stacks and bulkheads, prior to painting.
• Light rust and encrustation, a frequent cause of handhole leaks, arerapidly removed with the kit’s special 2-inch diameter cup brush.
• The air motor that comes with the kit readily converts to a powerful
1/4-inch capacity 4500 rpm drill.
• The spindle and brush supplied with the kit clean drums andinternals.
• Expanding brushes can be used with the extension spindle to clean
tube seat holes to insure optimum rolled joints.

Handhold Seat Cleaning Kit (Part No. 9175-1)
Includes:Product Description
Air Motor includes
Dead handle
Hex Key and Wrench (1/2” and 3/4” opening)
Spare Set (4) of Rotor Blades
Drill Chuck with Key (1/4” capacity)
31⁄2” Cup Brush (1/2” A.H. Twisted Wire)4” Radial Brush (also 1/2” A.H.)
2” Cup Brush for Handhole Seats
Wrench Set for Cup Brush that includes
1/2” Angle Wrench
3/4” Socket Wrench
4” Extension Spindle with Nut
2” Extension Spindle with Nut
Expanding Brush
Extension Spindle for Expanding Brush3/8” I.D. Air Hose (with 1/4” NPT Couplings, 8 Ft)
Tool Box/Carrying Case
Service Manual

Air Motor Specifications
1/4” Capacity
4500 RPM
90 PSI30 SCFM1/4” NPT Inlet
3 Lbs.
3/8” x 24 Thread

26

Part No.
93-2321
51199
5760
51139
51211
52066
8122
8399
51841
52376
52377
51829-0004
51829-0002
2463-0003
51846-0004
50371
6404-0003
SM-193

Light rust and gasket encrustations, a frequent cause of handhole
leaks, are quickly removed with the special Wilson Cup Brush. A
smooth seat is produced up to the corner of the outerbore. The
short bristle will not damage the seat.

Cup Brush Assembly
2” Diam. Cup Brush with 2” Extension Spindle
2” Diam. Cup Brush with 4” Extension Spindle

Part No.
8399-0002
8399-0004

Clean tube seat holes are essential to producing optimum rolled joints.
Both the inside and outside of the drum or sheet hole, as well as theoutside of the tube, must be cleaned. Expanding brushes may be usedwith the extension spindle furnished with the kit.

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Handhole Seat Grinding Kit
The Wilson Handhole Seat Grinding Kit restores to asmooth flat service the gasket seal of any size handhole,insuring a perfect seal when the hole is closed. And theunique Wilson Alignment Indicator eliminates guesswork
as to proper alignment of the grinding wheel with the seat
to be ground.

The unique Wilson Alignment Indicator (Part No. 1043) isavailable as optional equipment and is included in the
Handhole Seat Grinding Kit No. 1041-2601.

Optional Grinding Wheels
Product Description
21⁄4” Diameter-Coarse Grit21⁄4” Diameter-Fine Grit21⁄2” Diameter-Coarse Grit21⁄2” Diameter-Fine Grit23⁄4” Diameter-Coarse Grit23⁄4” Diameter-Fine Grit

Part No.
1041-0081
1041-1081
1041-0082
1041-1082
1041-0083
1041-1083

Optional Carbide Surfacers
Product Description
2” Diameter
21⁄4” Diameter21⁄2” Diameter

Air Motor Specifications
12,600 RPM
90 PSI
22 SCFM
0.25 HP
3/8” NPT Inlet

Part No.
62524
62525
62526

Handhold Seat Grinding Kit (Part No. 1041-1601)
includes:Product Description
Air Motor (90 PSI, 22 SCFM Max)2” Grinding Wheel (Coarse Grit)2” Grinding Wheel (Fine Grit)
Extension Arm Assembly
2” Cup Brush
Guide Roller (15⁄8” diameter)
Guide Roller (19⁄16” diameter)
Guide Roller (11⁄2” diameter)
Guide Roller (17⁄16” diameter)
MF Adapter (1”-8M x 7/8-9F)
MF Adapter (1”-8M x 3/4-10F)
5/16” Hex Key
3/16” Hex Key
5/64” Hex Key
Filter/Lubricator
Offset Socket Wrench (9/16” x 7/16”)
Wheel Dressing Stone
Inspection Mirror
Mounting Assembly
Tool Box/Carrying Case
Service ManualPart No.
1041-0088
1041-0029
1041-1029
1041-0093
8340
1041-0025
1041-0026
1041-0027
1041-0028
1041-0035
1041-0036
52147
51254
52142
8596
1041-0072
1041-0066
1041-0030
1041-3067
24939
SM-121

Handhole Seat Grinding Kit (Part No. 1041-2601)
includes items in Kit No. 1041-1601 plus
Product Description
Alignment Indicator
Motor Clamp AssemblyService ManualPart No.
1043
1041-0087
SM-12227

Tube End Polishing Kits
Wilson Tube End Polishing Kits safely clean tube ends in just a few
seconds, preparing them for sil-brazing, welding or tube rolling. The
9176 Kit includes a 4,500 rpm motor that weighs just 5 pounds, and it
uses a highly efficient, flexible, abrasive brush that does the job in one
pass, saving time and money!
Tube End Polishing Kit (Part No. 9176) includes:
Product Description

Part No.

Polishing Motor 4500 RPM includes
1/2” - 20 Spindle Adapter to 1” OD, 1/4”
NPT Hose Connection(includes dead handle, hex key and wrench)
Spare Rotor Blades (Set of 4)
3/16” Hex Key
Wrench (3/4” opening)
Wrench (15⁄8” and 11⁄2”)
Flexible Abrasive Wheels, 6-inch diameter (2)Adapter Set for Abrasive Wheel
Radial Wire Brush, 6-inch diameter
Cone Wheel, 11⁄4” diameter
Tool Box/Carrying Case
Service Manual

936-82

51139
51254
5760
51250
50369
51388
8114
53667
6404-0003
SM-73-1

Attachments
Cup Brush
Adapter for Cup Brush
Expanding Brush Extension Assembly
Adapter (5/16-18F x 7/16-14M)
Adapter (7/16-14F x 1/2-20F)

8399
51288-0003
51845-0004
51296
51290-0004

Wilson Midget Tube End Polishing Kit
The Wilson Midget Tube End Polishing Kit features a powerful motorthat weighs just 2 pounds, and the entire kit weighs just 101⁄4 pounds!
This kit saves time in repair and assembly for brazers, welders, pipe
fitters or boiler makers, in the shop or onboard a ship.
Midget Tube End Polishing Kit (Part No. 9178) includes:

28

Product Description

Part No.

Air Motor 16,000 RPM
3/8” x 24 Thread Spindle,
1/4” NPT Hose Connection including
Rear Flange
Front Flange
Spindle Nut
Spare Blades (set of 3)
Wrench (1/2” x 3/4”)
Flexible Abrasive Wheel, 31⁄2” Diameter (2)Wheel Flange for Flex-Wheel
Hub Nut for Flex-Wheel
Hose Whip, 8 Ft
Radial Wire Brush - 3” Diameter (2)Bushing for Wire Brush (2)Depressed Center Wheel 3” Diameter
Adapter Set for Depressed Center Wheel including
Adapter
Wheel Nut
Wheel Spacer
Spanner Wrench3” Wheel Guard
Tool Box/Carrying Case
Service Manual

921-16

50806
50807
50455
50817
5760
53544
51942
53539
50371
50312
51545
50352
50970
50971
50889
50887
50897
53522
6404-0003
SM-85

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Boilermaker’s Grinding Kit
The Wilson Boilermaker’s Grinding Kit includes avariety of the tools and accessories that are needed onmost boiler repair projects. Many combinations of tools
are possible from the accessories supplied with the kit,so many boiler repair tasks can be performed with thiscomprehensive and affordable kit.
The powerful ball bearing-type 921-18 Air Motor
supplied with the kit uses 90 psi of air and consumes 25
SCFM, and it runs at 18,000 rpm. It is furnished with a
3/8-24 spindle and a 1/4” NPT hose connection. It
weighs just 2 pounds and is less than 61⁄2 inches inoverall length, permitting use in confined areas.
The accessories supplied with the Boilermaker’s
Grinding Kit makes these combinations of tools
possible:• General Purpose Grinding and Handhole Dressing:Use the 2” diameter all purpose wheel. Circular wirebrushes can also be used.
• Two-Inch OD Tube Hole Dressing and Weld Removal:
Attach the 11⁄4” diameter cone wheel and wheel
adapter.
• One-Inch OD Tube Hole Dressing: Attach the 1”
diameter Mounted Points with 1/4” Collet Chuck
Adapter and the 1/4” Collet• Preparation of Weld and Dressing: Use the 1/2”
diameter Carbide Burr with the Collet Chuck Adapter
and 1/4” Collet.

Boilermaker s Grinding Kit (Part No. 9189)
includesProduct Description
921-18 Air Motor includes
Wrench (1/2” and 3/4” Opening)
Spare Set (3) of Rotor Blades
Wheel Guard
2” Grinding Wheels (2)11⁄4” Cone Wheel (2)Adapter for Cone Wheel
Spacer for Cone Wheel
SF-13 Carbide Burr, 1/2” diameterCollet Chuck Adapter
1/4” Collet
1” Diameter Mounted Points (2)2” Diameter Radial Wire Brush (2)3” Diameter Radial Wire Brush
8-Foot Length of Hose
1/4” Hose Line Lubricator
Tool Box/Carrying Case
Service ManualPart No.
921-1800
5760
50817
53535
50123
50177
50834-0003
50850
52793-0025
50833
50904
50370
50297
53264
50371
52035
6404-0003
SM-85

WilsoLube
Rust Inhibiting Lubricant

WilsoLube
Oil Based (Gallon)
Water-Soluable (Quart)
Water-Soluable (Gallon)

Part No.
9047
9047-0002
9047-0009

29

Series 921 - Small Wheel Grinders
For Burring, Die Grinding, Contouring, Flash Removal, Snagging and Weld Smoothing
Features• Powerful – for high metal removal rate.
• Designed for continuous cool operations.
• Lever throttle control with safety lock.
• Powerful three-blade swastika type motor.
• True running collets (collet chuck models).

• Rugged steel body construction.
• Cylinder hardened, ground and honed
for longer wear.
• Air cooled, heavy duty bearings front
and rear.
• Adjustable exhaust deflector.
• Built-in speed regulator.

Model 921-2800 with 1/2” Carbide Bur

These small powerful grinders are designed for driving small grinding wheels, rotary
files, carbide burs, routers and sanding or cutting discs. Metal is removed quickly andaccurately with a minimum of effort and operator fatigue. These compact and perfectly
balanced tools are available in spindle and collet chuck models with lever throttle
control. The spindle and collet adapters available permit any one of the models toaccommodate a wide choice of grinding wheels and mounted accessories.
Air consumption: 25 SCFM MAX.
Recommended working pressure: 90PSIFor lubrication use filter-lubrication unit Part No. 8596 consisting of fog typelubricator and air filter.

Model 921-1800 with 2” Straight Wheel

Model 921-1500 with 11⁄4” Cone Wheel & Spacer

Model 921-2100 with 3/4” Mounted Point

Adapters for Series 921 & 922 Grinders
1/4” Collet Chuck Adapter

1/4” Collet Chuck Adapters

3/8”-24 Thread Spindle Adapters

1/8” Thread–Part No. 50844-0001

1/4” Thread–Part No. 50842-100
3/8” Thread–Part No. 50379

1/2” Thread–Part No. 51829-0002
1/2” Thread–Part No. 51829-0004

3/8”-24 Thread Collet Adapter (Less Collet)

3/8”-24 Thread Spindle Adapters

3/8”-24 Thread Spindle Adapters#50831–33⁄4” O.A.L.
#50833–23⁄4” O.A.L.
Interchangeable Collets for Above Assemblies
1/4” Collet - Part No. 50904
3/16” Collet–Part No. 50903
1/8” Collet–Part No. 50902

1/4” Thread–Part No. 50836-0003
1/8” Thread–Part No. 50838-0003

3/8” Thread–Part No. 50871-0003

Jacobs Collet Chuck
3/8”-24 Thread30

3/8” Cap–Part No. 50884
1/4” Cap–Part No. 51817

Cone Wheel Spacer

Part No. 50850
This Spacer Is Also Requiredwith Jacobs Collet Chucks

Jacobs Key Chuck–3/8”-24 Thread(For Direct Drive Models Only)

1/4” Cap–Part No. 51211

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

2

3

4

Type 3
With Governor & Automatic Lubricator3/8” X 24 Thread Spindle

Type 2
1/4” Collet Chuck Spindle

TYPE 4
With Governor & Automatic Lubricator - 1/4” Collet Chuck Spindle

Part No.

Free
Speed
RPM

921-1600
921-1800
921-1000
921-1500
921-2600
921-2800
921-2000921-2200921-2500
921-7200921-7500
921-7800
921-8200921-8500
921-8800

16,00018,00020,00025,00016,00018,00020,00022,00025,00012,00015,00018,00012,00015,00018,000Type

1Type 1
3/8” X 24 Thread Spindle

LengthInchesBody
Dia. Inches

Weight
Lbs.

Air

Hole

Grinding

Inlet
In/NPT

Size
I.D./In

Wheel Capacity
Dia x Width/Inch21⁄4 x 1/2
2 x 1/2
13⁄4 x 1/2
11⁄4 x 1/2

21⁄8

65⁄16

SpindleThreadInch

3/8-24–

SM No.

8557⁄8

111⁄16

2

81⁄16

23⁄4

71⁄2

25⁄8

1/4”

3/8”

Optional Accessories

Part No.

Wrenches Suppplied

1/4” I.D. Hose - 8 ft.
2-21⁄2” Wheel Guards Types
21⁄2-3” Wheel Guards 1 & 3
1/8” or 3/16” Collet - See Page 30

50371
53535
53522

With Types 1 & 3With Types 2 & 4}

SpindleThread
Inch

–

–

1/4

3 x 1/2
21⁄2 to 1/2
2 x 1/2

3/8-24

–

–

–

1/4

92

Part No.
5760
2014 & 5760

Spare Burs and Grinding Wheels are available.
Contact the factory for pricing.

Series 921 - Short Right Angle Grinders
Recommended working pressure: 90 PSI.
Air Consumption: 25 SCFM MAX.
For lubrication use filter-lubrication unit Part No. 8596
consisting of fog type lubricator and air filter.

Type 2
1/4” Collet Chuck Spindle

Type 1
3/8” X 24 Thread Spindle

Type

1

2

Part No.

Free
Speed
RPM

921-3170
921-3100
921-3130921-3270*921-3200
921-3230

12,00014,00016,00012,00014,00016,000

Wrenches Supplied:With Types 1
With Types 2
Service Manual

WeightBody
Length
Lbs.
Inches Dia. Inches

Air

Hole

Inlet
In/NPT

Size
I.D./In

SpindleThreadInch

3/8-2487⁄8Part No.
5760
2014 and 5760
SM-154111⁄16

3

1/4”

–

3/8”
–

Optional Accessories:

St d Collet
For ShankDia./Inches

1/4Type 1:

Part No.

4” Wheel Guard
Depressed Center Wheel
Adapter Set
1/8” Collet
3/16” Collet
1/4” Collet
5/32” Collet

53683
53225
52209
52207
52206
52208

Part No.

1/8” I.D. Hose - 8 ft.
50371
Spare Burs and Grinding Wheels are available.
Contact the factory pricing.

31Series 922 - Small Wheel Grinders
This model grinder is provided with the rugged spindle bearing construction
necessary to take full advantage of the speed and power provided by the
Wilson Air Motor.
The extended spindle housing makes possible a comfortable, two-handed grip
for maximum work capability.
Air consumption: 25 SCFM MAX
Recommended working pressure: 90 PSI.
For lubrication use filter-lubrication unit Part No. 8596 consisting of fog typelubricator and air filter.

Right Angle Grinders

Horizontal Grinders

Type 1
3/8” X 24 Thread Spindle
Type 4
3/8” X 24 Thread Spindle
Type 2
1/4” Collet Chuck Spindle

Type 3
With Governor & Automatic Lubricator
3/8”x24 Thread Spindle

Type

1

2
3

4

5

32

Part No.

Free
Speed
RPM

922-1160
922-1180
922-1100922-1150
922-1260
922-1250
922-1720
922-1750
922-1780
922-2170
922-2100922-2130922-2270922-2200922-2230

16,00018,00020,00025,00016,00025,00012,00015,00018,00012,00014,00016,00012,00014,00016,000LengthInchesBody
Dia. Inches1013⁄16

Type 5
1/4” Collet Chuck Spindle

Weight
Lbs.

Air

Hole

Grinding

Inlet
In/NPT

Size
I.D./In

Wheel Capacity
Dia x Width/Inch21⁄4 x 1/2
2 x 1/2
13⁄4 x 1/2
11⁄4 x 1/2

3

111⁄16103⁄16

31⁄2

1/4”

3/8”

3

Stand.
ColletInch

3/8-24–

SM No.

98

–

125⁄8

SpindleThreadInch

3 x 1/2
21⁄4 to 1/2
2 x 1/2–

1/4

3/8-24

–

128

99

–
–

Optional Accessories

Part No.

Wrenches Suppplied:Part No.

3/8” I.D. Hose–8ft.

50371

For Horizontal Grinder – Type 1 & 3
2-21⁄2” Wheel Guards
21⁄2-3” Wheel Guards

With Types 1, 3 & 4
With Types 2 & 5

5760
2014 and 5760

53536
53523

For Right Angle Grinder – Type 44” Wheel Guards

53683

1/8” or 3/16” Collet - Type 2 – See Page 30
1/8” or 3/16” Collet - Type 5 – See Page 30
Spare Burs and Grinding Wheels are available.
Contact the factory for pricing.

1/4

BE 2005 -1up

12/20/04

8:01 PM

Page 33(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Series 901 - Medium Duty Grinders

SpindleThreadInchesLengthInchesAir

HolePart No.

Free
Speed
RPM

Body
Dia. Inches

Weight
Lbs.

Inlet
In/NPT

Size
I.D./In

901-1600
901-1700

12,0009,000

5/8-11

171⁄2

21⁄4

53⁄4

3/8”

3/8”

Air Supply
90 PSIAir Consumption
55 SCFM Max.
Use 1/2” I.D. Min. Hose for Air Supply
Limit Diameter of Radical Brushes to those of Organic Bonded Wheels.
Grinder Supplied with Guard
SM-155Service Manual

Wheel Capacity
1/8” x 1” Wide x Diameter
Vitrified Inches Organic Inches Reinforced In.
3
31⁄2
2
1
4
4
2 ⁄2

Optional Accessory:

Part No.

3/8” I.D. Hose - 8 ft.
Spare Grinding Wheels are available.
Contact factory for pricing.

50007

Standard
Wheel Guard
Inches
No.

53520
53458

3
4

Series 924-1200 - Right Angle Grinder
Features• Aluminum body & throttle housing
for lighter weight• Removable dead handle• Helical gear for smoother operation& longer life
• Takes up to 4” diameter wheel

Air Supply
Air Consumption

90 PSI30 SCFM Max.
Part No.
53664

Supplied with Wheel Guard
Wrenches Supplied
SpannerOpen End

53268
5760

Optional Accessories:
50371

3/8” I.D. Hose – 8ft.
3” Dia. x 1/4” Thick
Depressed Center Wheel
4” Dia. x 1/4” Thick
Depressed Center Wheel

LengthInchesHeightInchesHole

Grinding

Body
Dia. Inches

Weight
Lbs.

Air

Part No.

Free
Speed
RPM

Inlet
In/NPT

Size
I.D./In

924-1200

12,000

83⁄8

31⁄2

13⁄4

31⁄4

1/4”

3/8”

Wheel Capacity
Dia x Width/Inch
4 x 1/4

50376
50378

SpindleThreadInchesMax.
H.P.

SM No.

3/8-24.7

143

Expander Lube - Type B
Wilson Expander Lube is a water-soluble lubricant especially compounded for use
with tube expanders. When rolling large or small, ferrous or non-ferrous tubes, use
Wilson Expander Lube for smoother rolling and longer expander life. For clean tube
ends after rolling, simply wash with water. Wilson Type B Expander Lube is usedstraight from the can without
Expander Lube Type B
Part No.
dilution.
1 Quart Can
28115-0002
1 Gallon Can
5 Gallon Can
30 Gallon Drum
55 Gallon Drum

28115-0009
28115-0005
28115-0030
28115-0055

33

Pneumatic Accessories
It is very important to provide every air-operated tool with clean, lubricated andproperly pressurized air. Many job sites lack such conditions and the air
provided may actually harm these air-operated tools. These popular
assemblies, the Filter-Regulator-Lubricator and Filter-Lubricator, are offered as
portable units.

Portable Type

Manifold
Type

Filter

Pipe
Thd.

*1/4”
3/8”
1/2”
3/4”
1”

Regulator

Filter-Reg.-Lub.
Manifold Type Portable TypePart No.
Part No.

8905
8906
8907
8908
8909

Lubricator

Filter-Lubricator
Manifold Type Portable TypePart No.
Part No.

8905-0250
8906-0375
8907-0500
8908-0750
8909-1000

8595
8596
8597
8598
8599

8595-0250
8596-0375
8597-0500
8598-0750
8599-1000

Air Line Filter
150 PSI (Max)Part No. Max. CFM @100 PSI

Pressure Regulator
Part No.
PSI Range

Air Line LubricatorPart No.
PSI Range

8910
8911
8912
8913
8914

8915
8916
8917
8918
8919

8894
3611
3612
3613
3627

Air Line Lubricator

79
112
138
226
331

5-125
10-125

1024

Air Valve

For use between supply Hose and Whip

Pipe
Thd.

Air Line LubricatorPart No.

1/4”
3/8”
1/2”

52035
52399
53360
53361
53362
53363

3/4”
1”

Capacity
Ozs.

.25
2.6
5.3
8
16

Hose Whips

Air ValvePart No.

Major Diam.
Inches

1/4”
3/8”
1/2”
3/4”
1”

9439
8774
8654
8647
8669

.735
.906
1.375
1.750
2.000

WIlsoLube

These short lengths of hose are fitted with couplings and areused between the supply hose and the pneumatic tool. The
hose is very flexible and lighter in weight than the operatingor air supply hose. All hose used in Wilson hose whips isdesigned to withstand 250 pounds working pressure (p.s.i.).

34

Pipe
Thd.

Hose Size
I.D.
OD

Hose Whip Assembly with End Fittings
Part No.
LengthPipe Thread

3/16”
1/4”

27/64”
15/32”

3/8”

39/64”

1/2”

7/8”

50001
50003
50371
50007
8973-0008

8 Ft.

1/8” x 1/4”
1/4 x 1/4”
1/4” x 3/8”
3/8” x 3/8”
1/2” x 1/2”

Rust Inhibiting Lubricant

WilsoLube
Oil Based (Gallon)
Water-Soluable (Quart)
Water-Soluable (Gallon)

Part No.
9047
9047-0002
9047-0009

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Superheater Tube Cutters
Seal Weld Facing or Counterbore Cutter - Flat Cut TypeMULTI-TOOTH - Without Swivel

1/2” Square
Drive Motor
100-125 RPM

Tube

OD
Inches (mm)

Pilot
DiameterCutter
DiameterCutterAssembly
Part No.

CutterPart No.

1 ⁄2”
13⁄4”
15⁄8”
17⁄8”

73488-8053
72537-0103
72915-0103
73142-2623

72464-0001
72537-0001
72941-0001
72555-0004

1(25.4)

.805

1

14

(31.8)

1.010

11 2

(38.1)

1.262

1Cutter Assembly Parts
Pilot
WasherPart No.
Part No.

Shank
Part No.

Screw
Part No.

72464-8053
72464-0002

30573

72464-0103

20784

72464-2623

MULTI-TOOTH - With Swivel

1/2” Square
Drive Motor
100-125 RPM

Swivel Accessories are Ball Bearing for Tubes 11⁄4” OD and Up.
Tube

OD
Inches (mm)1(25.4)

11 4(31.8)

121(38.1)

Pilot
Cutter
Diameter Diameter

.805
1.035
1.010
1.262

CutterAssembly
Part No.

72601-8053
72546-0353
72914-0103
73292-0103
72555-2623
73510-2623

1 ⁄2”
13⁄4”
15⁄8”
2”
17⁄8”
23⁄32”
1

CutterPart No.

Cutter Assembly Parts
Shank
Pilot
Part No.
Part No.

72464-0001
72464-8053
72537-0001
72464-0353
72914-0001
72464-0002 72464-0103
73292-0001
72555-0001
72464-2623
72906

Swivel AssemblyPart No.

72544-0002

72951

SwivelPart No.

Swivel Assembly Parts
WasherScrew
Part No.
Part No.

Bearing
Part No.

72544-0008 72544-0007

38070

72951-0001

39523 72951-0004——

FLY CUTTER - Without Swivel

1/2” Square
Drive Motor
100-125 RPM

Tube

OD
Inches (mm)1(25.4)

11 4(31.8)

12(38.1)

1

Pilot
DiameterCutter
DiameterCutterAssembly
Part No.

Blade
Part No.

Shank
Part No.

.805
1.010
.980
1.262

11⁄2”
13⁄4”
15⁄8”
17⁄8”

72474-8053
72538-0103
72917-9803
73502-2623

72474-0001
38138
72916-0001
73502-0001

72474-0002

Cutter Assembly Parts
Pilot
WasherPart No.
Part No.

72464-8053
72464-0103
72464-9803
72464-2623

2821

Screw
Part No.

39924

35

Superheater Tube Cutters
Seal Weld Facing or Counterbore Cutter - Flat Cut TypeFLY CUTTER - With Swivel
1/2” Square
Drive Motor
100-125 RPM

Fly blade set screw Part No. 28207
is accessible by removing swivel and swivel screw.
Swivel accessories are ball bearing for tubes 11⁄4” OD and up.
Tube

OD
Inches (mm)CutterAssembly
Part No.

Pilot
Cutter
Diameter Diameter1(25.4)

.805

1

14

(31.8)

1.010

11 2

(38.1)

1.262

Blade
Part No.

72661-8053
72557-0103
72916-0103
73503-2623

11⁄2”
13⁄4”
15⁄8”
17⁄8”

Cutter Assembly Parts
Shank
Pilot
Part No.
Part No.

72474-0001
72464-8053
38138
72474-0002 72464-0103
72916-0001
73502-0001
72464-2623

Swivel AssemblyPart No.

72544-0002
72951

SwivelPart No.

Swivel Assembly Parts
WasherScrew
Part No.
Part No.

Bearing
Part No.

72544-0008 72544-0007

38070

72951-0001

39523 72951-0004——

Seal Weld Groove and Tube End Outside Chamfer - Miscellaneous Angles
MULTI-TOOTH - Without Swivel
1/2” Square
Drive Motor
100-125 RPM

Tube

OD
Inches (mm)1(25.4)

1

14(31.8)

11 2(38.1)

Pilot
DiameterCutter
Diameter

Chamfer
Angle

.805
1.010
.980
1.145

1 ⁄2”
13⁄4”
15⁄8”
17⁄8”

22 ⁄2°

1

1

28°

CutterAssembly
Part No.

CutterPart No.

72659-8053
72660-0103
72937-9803
73501-1453

72600-0001
72545-0001
72936-0001
72554-0001

Cutter Assembly Parts
Pilot
Part No.

Shank
Part No.

72464-0002

72464-8053
72464-0103
72464-9803
72464-1453

WasherPart No.

Screw
Part No.

30573

20784

MULTI-TOOTH - With Swivel
1/2” Square
Drive Motor
100-125 RPM
Swivel accessories are ball bearing for tubes 11⁄4” OD and up.

Tube

OD
Inches (mm)361(25.4)

11 4(31.8)

13 8(34.9)

11 2(38.1)

Pilot
Diam.

CutterDiam.

Chamfer
Angle

.805
.980

11⁄2”
21⁄8”
13⁄4”
15⁄8”
2”
13⁄4”
2”
17⁄8”
23⁄32”

221⁄2°
20°

1.035
1.130
1.230
1.247

28°
20°
28°
20°
28°

CutterAssembly
Part No.

72600-8053
73621-9803
72545-0353
72936-0353
73293-0353
72655-1303
73620-2303
72554-2473
72907-2473

CutterPart No.

Cutter Assembly Parts
Shank
Pilot
Swivel Assem.
Part No.
Part No.
Part No.

SwivelPart No.

Swivel Assembly Parts
WasherScrew
Bearing
Part No. Part No. Part No.

72600-0001
72464-8053 72544-0002 72544-0008 72544-0007 38070—
73621-0001
72464-9803
72545-0001
72936-0001
72464-0353
73293-0001 72474-0002
72951-0001
39523 72951-0004—
72951
72655-0001
72464-1303
73620-0001
72464-2303
72554-0001
72464-2473
72907-0001

(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Superheater Tube Cutters
Tube End Outside Chamber
Fly-Cutter - Miscellaneous Angles

CHAMFER1/2” Square
Drive Motor
100-125 RPM

Tube

OD
Inches (mm)

Pilot
Diameter

Blade
Diameter

ChamferAngle

371⁄2°

1
11 4(25.4)(31.8).805
1.010

13⁄16”
11⁄2”

11 2(38.1)

1.262

15⁄8”

2

(50.8)

1.540

21⁄4”

20°
36°

CutterAssembly
Part No.

Blade
Part No.

72658-8053
72540-0103
72638-2623
73153-2623
73936-5403

72636-0001
72540-0001
72638-0001
73153-0001
73936-0001

Cutter Assembly Parts
Pilot
WasherPart No.
Part No.

Shank
Part No.

Screw
Part No.

Shim
Part No.

39924

72540-0003

72464-8053
72464-0103
72474-0002

2821

72464-2623
72464-5403

Tube Wall Boring
Fly Cutter

BORE

1/2” Square
Drive Motor
100-125 RPM

Tube

OD
Inches (mm)

Pilot
Cutter
Diameter Diameter(25.4)

.775

1

14

(31.8).980

13 8(38.1)(50.8)

1.130
1.212

1

12
1

.990”
17⁄32”
11⁄4”
15⁄16”
17⁄16”

CutterAssembly
Part No.

72599-7753
72544-9803
73511-9803
72654-1303
72556-2123

BladePart No.

Cutter Assembly Parts
Shank
Pilot
Screw
Part No.
Part No.
Part No.

72599-0001
72464-7753
72544-0001
72464-9803
72921
72544-0004
72654-0001
72464-1303
38137
72464-2123

SwivelAssem.

SwivelPart No.

Swivel Assembly Parts
WasherScrew
Part No. Part No.

72544-0002 72544-0008 72544-0007 38070
28207

72951

72951-0001—

Bearing
Part No.

—39523 72951-0004

Fly blade set screw Part No. 28207
is accessible by removing swivel and swivel screw.
Swivel accessories are ball bearing for tubes 11⁄4” OD and up.

37

Flo-Breaker - Safely Cuts Off Excess Air Flow
The powerful force of compressed air escaping from abroken air hose causes the hose to whip, creating adangerous hazard to personnel and equipment. The FLOBREAKER safely cuts off excess air flow. Hose will not
whip.

Standard Model –Inserts Between
Male Pipe Threads

Features• Non-Clogging• Automatic Reset• No Adjustment Necessary• Stainless Steel Springs (unaffected by temperature)• Low Pressure Drop-means high productivity
New York State BSA approved-patent no. 3,561,471
Excerpt from the Department of Labor Occupational
Safety and Health Administration regulation 29 CFR part
1926 for Construction.
§ 1926.302 Power-Operated hand tools:(7) All hoses exceeding 1/2-inch inside diameter shallhave a safety device at the source of supply or branchline to reduce pressure in case of hose failure.

Pipe Size
NPT

3/8”
1/2”
3/4”
1”
11⁄4”
11⁄2”
2”

Shut-Off Flow
Rate @90 PSI
SCFM

Standard Model
Part No.

45
65
80
115
135
180
250
450
650
1200

1050-1040
1051-1030
1051-1040
1052-1020
1052-1030
1052-1040
1053-1020
1054-1020
1055-1020
1056-1200

WeightPounds

1/4

3/8
3/4
51⁄4
7
13

Pipe
Size
NPT

A
Inches

3/8”
1/2”
3/4”
1
11⁄4”
11⁄2”
2”

41⁄4
37⁄32
317⁄32
41⁄32
5
51⁄4
61⁄4

60 PSI
SCFM

38
55
68
97
114
152
211
380
549
845

Outline Dimensions
B
C
InchesInches

11⁄4
11⁄4
15⁄8
2
3
31⁄2
41⁄4

15⁄16
15⁄16
121⁄32
21⁄8
21⁄4
23⁄4
31⁄2

Shut-Off Flow Rates at Selected Air Pressures
90 PSI110 PSI
130 PSI
SCFM
SCFM
SCFM

45
65
80
115
135
180
250
450
650
1050

49
71
87
125
147
196
273
491
709
1120

52
76
94
135
159
212
294
529
764
1190

Hex
Inches

1
1
13⁄8
13⁄4
21⁄2
23⁄4
31⁄2

150 PSI
SCFM

56
82
100
144
169
226
314
564
815
1250

3 Inch Pipe Size Also Available upon Request.
Shut-off Flow Rate
Be certain to select a Flo-Breaker with a safe shut-off
flow rating (i.e. a sufficiently low rating). This rating may
be calculated from installation data or determined by atest which simulates hose rupture.
Any test should be in the actual installation and simulated
hose failure should be at the farthest, protected
downstream location from the Flo-Breaker. The simulated
hose-rupture must trip the Flo-Breaker, safely shutting off
air flow. If it does not, the test should be repeated with a
Flo-Breaker of lower rating.
Precaution should be taken in the above tests to protect
personnel and equipment against possible hose whip inthe event that the Flo-Breaker rating is too high for the
installation.

38

Thickness of Wall in Birmingham Wire Gage in Millimeters40(800) 230-2636 or fax (718) 361-2872 or tcwilson@tcwilson.com

Thickness of Wall in Birmingham Wire Gage in Inches

INCH

41

Rental Equipment - Complete Equipment Kits Available for Rental
Series 909 Right Angle Air Motor

Page 16

Electric Tube Rollers

Kit includes:

Kit includes:• Rolling Motor with Level Throttle Control (909-1700)
or Torque Control and Roll Throttle (909-2100)• Service Manual• Rolling Motor with Dead Handle• Service Manual

Tube OD
Inches(mm)

RPM

Controls

1 - 21 2(25.4-63.5)

95

11 2 - 4 (38.1-101.6)

90

Lever Throttle Stall
Type Roll Throttle
Torque Control Type

Series 910 Air Motors

RentalKit No.

R909-1700

Page 16

Local Speed
RPM

3/4 - 21 2

(19.1-63.5)

2-3(50.8-76.2)

Voltage/Frequency

250 (No Load) 115 V/50/60 Hz
115 V/60 Hz
60
220 V/50 Hz

RentalEquipment

R41238
R22488
R22488-0220

VLD (Vacuum Leak Detector)*
Kit includes:• Rolling Motor with Dead Handle• Service Manual
Tube OD(mm)

1 - 21 2
11 2 - 3

Tube OD(mm)

R909-2100

Kit includes:

InchesInchesPage 17(25.4-63.5)(38.1-76.2)

RPM

Drive
SpindleRentalKit No.

200
125

3/4”
(19.1mm)

R910-2000
R910-1200

B Torq-Air-Matic

Page 15• Vacuum Leak Detector• T-Handle Tube Plug
• 1/4 to 3/4”, 5/8 to 11⁄4” or 11⁄8 to 2” Nozzle (as requested)• 3/8” ID Hose (12 Feet)• Tool Box and Service Manual
Tube OD
Inches(mm)

RentalKit No.

1/4 - 3/4
5/8 - 11 4
11 8 - 2(6.4-19.1)(15.9-31.8)(28.6-50.8)

R9836-1002
R9836-1003
R9836-1004

See Heat Exchanger Tube Expander Catalog HE (page 24)

Kit includes:• Torq-Air-Motor Drive with Dead Handle• 3/8 and 1/2-Inch Square Quick Mandrel Connector• Lubricator• 3/4-Inch I.D. Hose (25 Feet)• 1/8-Inch Dial Setting Key• Tool Box with Service Manual

Tube OD

Wils-TronicTM Electronic Tube Roller

Kit includes: • Electronic Control Unit • Motor - (Variable Speed)• Telescopic Shaft • Portable Rolling Stand
Tube OD

Inches

(mm)

RPM

Drive
SpindleRentalKit No.

Inches(mm)

Weight

3/4 - 1

(19.1-25.4)

3/4 - 11 2

(19.1-38.1)

750
600
450

1/2”
(12.7mm)SquareR40515
R40516
R40517

1/2 - 11 4
3/4 - 21 2
11 2 - 3(12.7 - 31.8)(19.1 - 63.5)(38.1 - 76.2)

350 lbs.
400 lbs.
450 lbs.

2C Torq-Air-Matic

Page 15

Kit includes:

Hydraulic Tube Cutter

Page 14• Service Manual• We recommend Series 909, Series 910 or 22488 tube rollers to power
the Hydraulic Tube Cutter• Be sure to specify tube OD and gage

Tube OD

42

Kit No.
R46000-01
R46500-01
R47000-01

Kit includes:• Torq-Air-Motor Drive with Dead Handle• 3/4 and 1-Inch Square Mandrel Connector• Lubricator• 3/4-Inch I.D. Hose (25 Feet)• 1/8-Inch Dial Setting Key• Tool Box with Service Manual

Tube OD

Page 18-19

Inches

(mm)

RPM

Drive
Spindle11 2 - 21 2
11 2 - 3(38.1-63.5)(38.1-76.2)

200
125

3/4” (19.1mm)
SquareRentalKit No.

R40518
R40519Inches

(mm)

Gage

2
21 2
3

(50.8)(63.5)
76.2

9 - 13

RentalKit No.

R42741
R42742
R42743

Smarter Tools for Smarter Work
What are Smart Tools?
Smarter Tools for Smarter Work is morethan just our tag line. We realize that thesingle-largest cost of fabricating,
maintaining, repairing or cleaning aboiler, heat exchanger or other pressure
vessel is labor. That’s why we build
time-saving, labor-reducing, errorpreventing expertness into all of thetools we design, manufacture, sell,
service and support.
The Wilson Torq-Air Matic Expander
Drive is a good example of a Smart
Tool. It prevents the operator from overrolling or under-rolling a tube, saving
both the material and labor costs of rerolling under-rolled tubes, or pulling andreplacing over-rolled tubes. The Wilson
i.d.mike, Combination Beading
Expander and the entire line ofWils-Away Tube Cleaning Systems are“expert” tools that have time-saving,labor-reducing features built into them.
We look forward to the opportunity tohelp you and your employees Work
Smarter by using Smarter Tools from
Thomas C. Wilson, Inc.

We’re In the Solution Business!
Many of the innovative tools offered byThomas C. Wilson, Inc. are the result of acustomer who came to us with a problem, andwe created a solution. If you have a tube
cleaning, tube expanding or tube cutting,pulling, trimming, facing or plugging challenge,
contact us, and give us the opportunity tosuggest or invent a solution.
If you have drawings, you can mail or fax themto us. Or you can ship us a sample of the tube or
device you are attempting to expand, clean, cut,taper, trim or otherwise work with. Or you cancall us with the specifics of the job facing you,and we’ll work with you to find a solution.
Before you call us, here’s some of theinformation you should have:• What type of vessel (fire tube boiler,condenser, chiller, heat exchanger, etc.) is
involved?
• What is the O.D. (outer diameter) of the tube
or tubes?
• What is the gauge or thickness of the tube
wall?
• From what material are the tubes made?
• How many tubes are there?
• What is the thickness of the tube sheet?
• Is compressed air available at the work site?
• What type of electric power (voltage andHertz) is available?
• If a cleaning application, is water
available on-site?
We look forward to hearing from you!

© 2003 Thomas C. Wilson, Inc.

A Quickand Easy
Way toFind and
Order
Your
WilsonTools

TUBE CLEANERS
TUBE EXPANDERSPNEUMATIC TOOLSACCESSORIES

Thomas C. Wilson, Inc.

Tools for the
maintenanceand repair of...

BOILERSCONDENSERSHEATEXCHANGERS
EVAPORATORSCHILLERS/ABSORBERSCOOLERSHeat
Exchanger
Tube
ExpandersandAccessories

TUBE EXPANDERSPNEUMATIC, ELECTRIC
AND ELECTRONICROLLING MOTORSTUBE CUTTING, FACING,
PULLING AND
TRIMMING TOOLSACCESSORIES

Tools for the
maintenanceand repair of...

CONDENSERS
CHILLERSABSORBERSCOOLERSEVAPORATORS

Quick Reference Catalog
An easy-to-use overview
of Wilson’s electric andpneumatic tube cleaningsystems for heat exchangers,
fire-tube and water-tube boilers,condensers, chillers and absorbers,
as well as other Wilson tools,
accessories and supplies.

Heat Exchanger Tube Expanders
and Accessories Catalog
A comprehensive guide to all thetools you need to tube or re-tube
condensers, chillers, absorbers,
evaporators and coolers. Includes
pneumatic, electric and electronic
tube rollers, tube pullers, tube sheet
hole tools, tube cutting tools,
micrometers and tube plugs.

Thomas C. Wilson, Inc.

Tube
Cleaning
Equipment,
Accessories
andSupplies

WET AND DRY TUBE
CLEANING SYSTEMSELECTRIC, PNEUMATIC,AND AIR MOTORSSHAFTS AND CASINGS,
BRUSHES, SCRAPERS,ACCESSORIES AND
SUPPLIES

Thomas C. Wilson, Inc.

Tools for cleaning
tubes in ...

HEATEXCHANGERS
FIRE TUBE AND
WATER-TUBE
BOILERS

Tube Cleaners andAccessories Catalog
A detailed guide to the most extensive
line of tube cleaning equipment andaccessories available anywhere,
including electric, pneumatic andair-driven tube cleaning systems,
spiral and expanding brushes, cutter
heads and cutter bits, Blo Guns and
Blo Brushes, and shafts and casings.

CONDENSERS,CHILLERS AND
ABSORBERS
and other tubular
structures andpressure vessels

Thomas C. Wilson, Inc.
21-11 44th Avenue
Long Island City, New York 11101-5088
Telephone: (718) 729-3360
Fax: (718) 361-2872
Toll Free: 1-800-230-2636
www.tcwilson.com
e-mail:smarttools@tcwilson.com

BE-2005