Names and Functions࿴ᩥࡣ⿬㠃ࢆࡈぴୗࡉ࠸ࠋ

INSTRUCTION MANUAL

PCB1

Programmable Controller

ձ

No. PCB11JE5 2022.05

SHINKO TECHNOS CO., LTD.

TEL: +81-72-727-6100

For detailed usage and options, refer to the full Instruction Manual for the PCB1. Please download the full Instruction Manual from Shinko website.
https://shinko-technos.co.jp/e/
Support & Downloads
Downloads
Manuals

Installation Precautions

Safety Precautions (Be sure to read these precautions before using our products.)

The safety precautions are classified into 2 categories: “Warning” and “Caution”.
Warning: Procedures which may lead to dangerous conditions and cause death or serious
injury, if not carried out properly.
Caution: Procedures which may lead to dangerous conditions and cause superficial tomedium injury or physical damage or may degrade or damage the product, if not
carried out properly.

[This instrument is intended to be used under the following
environmental conditions (IEC61010-1)]: Overvoltage category
Pollution degree 2• To prevent an electrical shock or fire, only Shinko or other qualified service personnel may
handle the inner assembly.
• To prevent an electrical shock, fire or damage to the instrument, parts replacement may only beundertaken by Shinko or other qualified service personnel.

Safety Precautions• To ensure safe and correct use, thoroughly read and understand this manual before using this
instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring
equipment. Verify correct usage after purpose-of-use consultation with our agency or main
office. (Never use this instrument for medical purposes with which human lives are involved.)• External protection devices such as protective equipment against excessive temperature rise,etc. must be installed, as malfunction of this product could result in serious damage to thesystem or injury to personnel. Proper periodic maintenance is also required.
• This instrument must be used under the conditions and environment described in this manual.
Shinko Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring
due to the instrument being used under conditions not otherwise stated in this manual.

Effect of ambient
temperature
Input sampling
periodTime accuracyPowerconsumption
Ambient
temperature
Ambient humidity
Altitude
WeightAccessories

125 msWithin 0.5% of setting time
100 to 240 V AC: Approx.8 VA max.(11 VA max. if max. options are added)
24 V AC: Approx. 5 VA max. (8 VA max. if max. options are added)
24 V DC: Approx. 5 W max. (8 W max. if max. options are added)-10 to 55 (However, no icing, non-condensing)
35 to 85 %RH (However, non-condensing)
2,000 m or lessApprox. 220 g
Mounting bracket: 1 set
Instruction manual excerpt: 1 copy

Dimensions (Scale: mm)(): Size when mounting brackets or terminal
cover (sold separately) are mounted.

GasketMounting
bracketCaution with Respect to Export Trade Control Ordinance

To avoid this instrument from being used as a component in, or as being
utilized in the manufacture of weapons of mass destruction (i.e. military
applications, military equipment, etc.), please investigate the end users
and the final use of this instrument. In the case of resale, ensure that
this instrument is not illegally exported.

Relay contact: 1a, Control capacity, 3 A 250 V AC (resistive load)
1 A 250 V AC (inductive load cos =0.4),
Electric life: 100,000 cycles, Minimum applicable load: 10 mA 5 V DC
Non-contact voltage (for SSR drive):
12 V DC 15%, Max. 40 mA (short circuit protected)
Direct current: 4 to 20 mA DC (Resolution: 12000),
Load resistance: Max. 550
Relay contact: 1a, Control capacity: 3 A 250 V AC (resistive load)
Event output
1 A 250 V AC (inductive load cos =0.4)
EV‫ڧ‬Electric life: 100,000 cycles, Minimum applicable load: 10 mA 5 V DC
Relay contact: 1a, Control capacity: 3 A 250 V AC (resistive load)
Control output
1 A 250 V AC (inductive load cos =0.4)
OUT2
Electric life: 100,000 cycles, Minimum applicable load: 10 mA 5 V DC
[EV2(DR), DS, DA,(If
EV2
optionisordered,and 020 is selected in [Event Output EV2
EV3D‫ ڧ‬options]
allocation])
Non-contact voltage (for SSR drive):
12 V DC 15%, Max. 40 mA (short circuit protected)
Direct current: 4 to 20 mA DC (Resolution: 12000)
Load resistance: Max. 550
Output: 4 to 20 mA DC (Resolution: 12000), Load resistance: Max. 550
Transmission
output (EIT option) Output accuracy: Within 0.3% of transmission output span
Response time: 400 ms + Input sampling period (0%Ѝ90%)
Output voltage: 24 3 V DC (When load current is 30 mA DC)
Insulated power
output (P24 option) Ripple voltage: Within 200 mV DC (When load current is 30 mA DC)
Max. load current: 30 mA DC
Control output
OUT1

ո

ր

չ

տ
պ

ջ

ռ

ս

ց

վ

(Fig. 3)(Fig. 4)

Displays, Indicators
PV Display
ձ(Red)

EV2 (Red)

Indicates process variable (PV) in RUN mode.
Indicates setting characters in Setting mode.
Flashes during Wait action or Holding in program control.
ղ
SV Display
Indicates desired value (SV), Output manipulated variable (MV),(Green)or Remaining time (TIME) in RUN mode.
Retains display indication at power OFF.
Indicates the set values in setting mode.
PTN/STEPճ
Indicates the pattern number or step number.
Display
Each time the DISP key is pressed, the PTN/STEP Display (ճ),(Orange)and the PTN/STEP indicator (ն) alternately indicate the patternnumber and step number.
Flashes during Wait action, or when the step number is indicated.
If ‘SV digital reception’ is selected in [Communication protocol],r is indicated.
PTN Indicator Lights up when the pattern number is indicated on the PTN/STEPմ(Orange)
Display.
յ
STEP Indicator Lights up when the step number is indicated on the PTN/STEP(Orange)
Display.
ն
PTN/STEP
LED for the pattern number or step number lights up.
Indicator
If the PTN/STEP Display (ճ) indicates the pattern number, the(Green)PTN/STEP indicator (ն) lights up its step number. If the
PTN/STEP Display indicates the step number, the PTN/STEP
indicator lights up its pattern number.
Each time the DISP key is pressed, the PTN/STEP indicator and
the PTN/STEP Display alternately indicate the pattern number
and step number.
Action IndicatorsշOUT (Green)
Lights up when control output OUT1 is ON.
For direct current output type, flashes corresponding to the MV in
125 ms cycles.
RUN (Orange) Lights up during program control RUN.
Flashes during Program control HOLD or Fixed value control.
EV1 (Red)Lights up when Event output EV1 is ON.

Keys, Connectorո
UP key

չ
պ

ջ
ռ

ս

վ
տ
ր
ց

PWR

130

92䠇0.8
0

O1
EV1
EV2
O2
P24
TC
RTD
DC
CT1
CT2
RS-485EVENT INPUT

n×96-3 䠇0.5
0
Horizontal close mounting
n: Number of mounted units

䕕92䠇0.8
0

EV3
TRANSMIT OUTPUT(Fig. 2)

PCB1 Key Operation Flowchart
POWER ON

(*)

STOP

Program control
RUN

䖃㻌About Setting Item

If no// (Data clear No) is selected: If
MODE is pressed, the unit returns to RUN mode.
If yes/ (Data clear Yes) is selected:
If MODE is pressed, the unit automatically
returns to RUN mode after data clear.

MODE

RUN

Monitor Mode (Enabled during program control)
PTN

PTN

PTN

(1 sec)(*) Select a pattern with PTN, and press RUN.
Program control for the pattern will be performed.

Setting Mode

Power supply voltage 100 to 240 V AC or 24V AC/DC(For 24 V DC, ensure polarity is correct.)
Control output OUT1
Event output EV1
Event output EV2 [EV2, EV3(DR) options]Control output OUT2 (EV2, DS, DA, EV3D‫ ڧ‬options)
Insulated power output 24 V DC (P24 option)
Thermocouple input
RTD input
Direct current, DC voltage input
CT input 1 (C5W, EIW, W options)
CT input 2 (C5W, EIW, W options)
Serial communication RS-485 (C5W, C5 options)
Event input DI1 (C5W, EIW, EIT, C5, EI options)
Event input DI2 (C5W, EIW, EIT, C5, EI options)
Event output EV3 (EV3D‫ڧ‬, EI options)
Transmission output (EIT option)(Fig. 5)

(Fig. 1)

Program control
Stop(in standby)

In setting mode, increases the numerical value. By pressing for
approx. 1 second during program control, time progress pauses,
and control continues with the SV at that time (Holding function).
In setting mode, decreases the numerical value.
DOWN keyDuring program control stop (in standby)㸪selects program pattern
PTN keynumber to perform or to set.
(Pattern key)
By pressing during program control, moves to Monitor mode.
In Monitor mode, switches the indication item.
In setting mode, makes the numeric value change faster.
FAST keyDuring program control, makes step time progress 60 times faster.
During RUN mode, the PTN/STEP display and PTN/STEPDISP keyindicator alternately indicates the pattern number and step number.
(Display key)
In setting mode, registers the set value, and moves back to theprevious mode.
Performs program control, or cancels Holding while program
RUN key
control is held. By pressing for approx. 1 second during program
control, stops performing step, and proceeds to the next step
(Advance function).
Stops program control by pressing for approx. 1 sec during
STOP keyprogram control, or cancels pattern end output.
RST(Reset) key In setting mode, registers the set value, and moves to RUN mode.
In setting mode, registers the set value, and moves to the next item.
MODE key
By connecting the Tool cable (CMD-001, sold separately), theTool cablefollowing operations can be conducted from an external
connector
computer, using the Console software SWM-PCB101M.
• Reading and setting of step SV, step time, PID and various set
values • Reading of PV and action status • Function change

Do not pull or bend the lead wire on the terminal side when wiring or after wiring, as it could cause malfunction. Use a solderless terminal with an insulation sleevein which an M3 screw fits. The torque for the terminal screws should be 0.63 N•m.

CautionIf horizontal close mounting is used for the unit, IP66 specification(Drip-proof/Dust-proof) may be compromised, and all warranties will
be invalidated.
The torque for the mounting bracket screws should be 0.1 N•m.

RUN ModeLights up when Event output EV2 [(EV2, EV3(DR) options] is ON.
Lights up when control output OUT2 [Cooling output (EV2, DS,
DA or EV3D‫ ڧ‬option)] is ON.
For direct current output type (DA, EV3DA options), flashes
corresponding to the MV in 125 ms cycles.
Lights up when Event output EV3 (EV3D‫ڧ‬, EI options) is ON.
Flashes while AT is performing.
Lights up during serial communication (C5W, C5 options)
TX (transmitting) output.

EV3 (Red)AT (Orange)
T/R (Orange)

Terminal Arrangement
CautionPanel Cutout (Scale: mm)

Terminal cover(sold separately)յշSpecifications
100 to 240 V AC 50/60 Hz, Allowable fluctuation: 85 to 264 V AC
24 V AC/DC 50/60 Hz, Allowable fluctuation: 20 to 28 V AC/DC
Thermocouple: Within 0.2% of each input span 1 digit
However, R, S inputs, 0 to 200 (32 to 392 ): Within 6 (12 )B input, 0 to 300 (32 to 572 ): Accuracy is not guaranteed.
K, J, E, T, N inputs, Less than 0 (32 ): Within 0.4% of input
span 1 digit
RTD: Within 0.1% of each input span 1 digit
Direct current, DC voltage inputs: Within 0.2% of each input span
1 digitWithin 50 ppm/ of each input spanմն,Ensure the mounting location corresponds to the following conditions:• A minimum of dust, and an absence of corrosive gases• No flammable, explosive gases• No mechanical vibrations or shocks• No exposure to direct sunlight, an ambient temperature of -10 to 55(14 to 131 )• An ambient non-condensing humidity of 35 to 85 %RH (Non-condensing)• No large capacity electromagnetic switches or cables through whichlarge current is flowing• No water, oil or chemicals or the vapors of these substances can comeinto direct contact with the unit
• Please note that the ambient temperature of this unit – not the ambient
temperature of the control panel – must not exceed 55(131 ) if
mounted through the face of a control panel, otherwise the life ofelectronic components (especially electrolytic capacitors) may be
shortened.

Warning

Top view of the caseճThank you for purchasing our PCB1, Programmable Controller. This manual contains instructions for the mounting, functions, operations and notes when operating the
PCB1. To ensure safe and correct use, thoroughly read and understand this manual before using this instrument. To prevent accidents arising from the misuse of this
instrument, please ensure the operator receives this manual.

Power supply
voltage
Base accuracy(At ambient
temperature 23 ,for a single unit
mounting)

Tool cable
CMD-001ղ

Head office: 2-5-1, Senbahigashi, Minoo, Osaka, 562-0035, Japan
FAX: +81-72-727-7006
URL: https://shinko-technos.co.jp/e/E-mail: overseas@shinko-technos.co.jp

Step 1 SV• Temp///0• A2// EV2 alarm value///0䖃㻌Key Operation

Upper left: PV Display: Indicates setting characters.
Lower left: SV Display: Indicates factory default.
Right side: Indicates setting items.

• Use ‫ ޔ‬and ‫ ޕ‬for settings, and register the settings with MODE or DISP.

Shaded setting items are optional, and appear only when the options are ordered.

• (*1) Available when 001 (High limit) to 012 (H/L limits with standby independent) are selected in [Event output
EV allocation].
• (*2) Available when 004 (H/L limits independent), 006 (H/L limit range independent) or 012 (H/L limits with standby
independent) is selected in [Event output EV allocation].
• (*3) Available when 015 (Time signal output) is selected in [Event output EV allocation].
• (*4) Available when SV digital reception (Shinko protocol) is selected in [Communication protocol].
• (*5) Available when direct current or DC voltage input is selected in [Input type].
• (*6) Available when 001(High limit) to 012 (H/L limits with standby independent) – except [007 (Process high) and
008 (Process low)] – are selected in [Event output EV allocation].

• MODE:

Moves to the next item, illustrated by an arrow.

• DISP:

Moves back to the previous item (Opposite to MODE).

• MODE (3 sec):

Press MODE for approx. 3 seconds.

• ‫ ޔ‬+MODE:

Press ‫ ޔ‬and MODE (in that order) together.

• ‫ ޔ‬+ ‫( ޕ‬3 sec):

Press ‫ ޔ‬and ‫( ޕ‬in that order) together for 3 seconds.

• ‫ ޕ‬+MODE (3 sec):

Press ‫ ޕ‬and MODE (in that order) together for 3 seconds.

• ‫ ޔ‬+ ‫ ޕ‬+MODE (3 sec): Press ‫ ޔ‬, ‫ ޕ‬and MODE (in that order) together for 3 seconds.
• ‫ ޔ‬+ ‫ ޕ‬+STOP (3 sec): Press ‫ ޔ‬, ‫ ޕ‬and STOP (in that order) together for 3 seconds.
• RST:

Returns to RUN mode from any setting items.

MODE

Pattern Setting Mode

Event Setting Mode

Wait Parameter Setting ModeControl Parameter Setting Mode

Engineering Setting Mode 1

Engineering Setting Mode 2
䐟

MODE

MODE

(*1)

MODE

MODE

(*)

MODE

䐤
MODE

MODE

(*1)

MODE

䐠
MODE

MODE

(*2)

MODE

MODE

MODE

MODE

(*3)

MODE

(*)

MODE

MODE

MODE

(*)

MODE

(*1)

MODE

䐡
MODE

MODE

䐢
MODE

Setting items for
Step 2 to 10 appear.

MODE

MODE

(*3)

MODE

(*1)

(*)

(*)
MODE
Setting items for
Step 2 to 10 appear.

MODE

MODE

(*)

MODE

MODE

(*)

MODE

MODE

MODE

MODE

MODE

MODE

Returns to the 1st item.

MODE

MODE

MODE

MODE

(*1)

MODE

MODE

MODE

(*6)

MODE

(*1)

MODE

(*) PTN/STEP Display indicatesthe selected pattern number.
PTN/STEP indicator lights up
the step number.

MODE

MODE

(*1)

MODE

(*1)

MODE

MODE

MODE

MODE

(*1)

MODE

MODE

MODE

MODE

(*1)

MODE

(*3)

PTN/STEP Display indicates theselected pattern number.
PTN/STEP indicator lights up thestep number.

(*6)

Returns to the 1st item.

䐩

PTN/STEP Display indicatesthe selected pattern number.
PTN/STEP indicator is unlit.

MODE

MODE

MODE

Returns to the 1st item.

(*5)

䐣
MODE

MODE
䐨

䐧
MODE

MODE

(*)

MODE

MODE

MODE

MODE

MODE

MODE

(*6)

MODE

MODE

(*1)

MODE

MODE

䖃㻌Initial Setting

Before pattern setting and Event setting, perform initial setting as follows.
• Engineering setting mode 2: ձ to չ
• Control parameter setting mode: պ䠈ջ

MODE

MODE

Loc5 Lock 5
Changeable in Set value lock
Sv// Step SV + Step time
svev

Step SV + Step time + EV
value

PTN/STEP Display and
PTN/STEP indicator are unlit.

Returns to the 1st item.
MODE---- Pattern link Disabledchin Pattern link Enabled
AT Perform / Cancel---- AT Cancel
At// AT Perform
OUT2 cooling method
Air/ Air cooling
Oil/ Oil cooling
Wat/ Water cooling
Direct / Reverse action
heat Reverse control action
cool Direct control action
Step 1 to 10 Wait function Enabled / Disabled---- Disabled
Use/ Enabled
Set value lock---- Unlock
Loc1 Lock 1
Loc2 Lock 2
Loc3 Lock 3
Loc4 Lock 4

MODE

Returns to the 1st item.
MODE

Pattern link

MODE
䐦

MODE

MODE

MODE
䐥

(*) PTN/STEP Display indicates
the PID block number.
PTN/STEP indicator is unlit.

Stop bitalarm

Communication protocol
noml Shinko protocol
Svt/ SV digital transmission (Shinko protocol)
svtr SV digital reception (Shinko protocol)
moda Modbus ASCII mode
modr Modbus RTU mode
Communication speed//96 9600 bps/192 19200 bps/384 38400 bps
Data bit / Parity
8non 8 bits / No parity
7non 7 bits / No parity
8evn 8 bits / Even
7evn 7 bits / Even
8odd 8 bits / Odd
7odd 7 bits / Odd///1 1 bit///2 2 bits
Input typek//C K
k/ .C K
j//C J
r//C R
s//C Sb//C B
e//C E
T/ .C T
n//C NPl2C PL-II
c//C C(W/Re5-26)
Pt .C Pt100
jpt.C JPt100
Pt/C Pt100
jptC JPt100
k//f Kk/ .f Kj//f J-200 to 1370 °C-200.0 to 400.0 °C-200 to 1000 °C
0 to 1760 °C
0 to 1760 °C
0 to 1820 °C-200 to 800 °C-200.0 to 400.0 °C-200 to 1300 °C
0 to 1390 °C
0 to 2315 °C-200.0 to 850.0 °C-200.0 to 500.0 °C-200 to 850 °C-200 to 500 °C-328 to 2498 °F-328.0 to 752.0 °F-328 to 1832 °F

32 to 3200 °F
r//f R
32 to 3200 °F
s//f S
32 to 3308 °F
b//f B-328 to 1472 °F
e//f E-328.0 to 752.0 °F
t/ .f T
-328 to 2372 °F
n//f N
32 to 2534 °F
Pl2f PL-II
32 to 4199 °F
c//F C(W/Re5-26)-328.0 to 1562.0 °F
pt .f Pt100-328.0 to 932.0 °F
Jpt.f JPt100-328 to 1562 °F
Pt/f Pt100-328 to 932 °F
jptf JPt100-2000 to 10000
420a 4 - 20 mA-2000 to 10000
020a 0 - 20 mA-2000 to 10000
0/1v 0 - 1 V-2000 to 10000
0/5v 0 - 5 V-2000 to 10000
1/5v 1 - 5 V-2000 to 10000
010v 0 - 10 V
Decimal point place///0 No decimal point//0.0 1 digit after decimal point/0.00 2 digits after decimal point

MODE

(*4)

Returns to the 1st item.
PTN/STEP Display and
PTN/STEP indicator are unlit.

0.000 3 digits after decimal point
Event output EV1 to EV3 allocation/000 No event/001 High limit alarm/002 Low limit alarm/003 H/L limits alarm/004 H/L limits independent alarm/005 H/L limit range alarm/006 H/L limit range independent alarm/007 Process high alarm/008 Process low alarm/009 High limit with standby alarm/010 Low limit with standby alarm/011 H/L limits with standby alarm/012 H/L limits with standby independent/013 Heater burnout alarm output/014 Loop break alarm output/015 Time signal output/016 Output during AT/017 Pattern end output/018 Output by communication command/019 RUN output/020 Heating/Cooling control output
Available only for Event output EV2 allocation
EV1 to EV3 alarm value 0 Enabled / Disabled
No// Disabled
Yes/ Enabled
EV1 to EV3 alarm Energized / De-energizednoml Energized
revs De-energized
Event input DI1, DI2 allocation/000 No event/001 Pattern number selection/002 Direct / Reverse action/003 Program control RUN / STOP
/004 Program control Holding / Not holding/005 Program control Advance function
Transmission output type
Pv// PV transmission
Sv// SV transmission
Mv// MV transmission
Step time unit
Min/ Hours : Minutes
Sec/ Minutes : Seconds䠆䠆Power restore action
stop Stops after power is restoredcont Continues after power is restored
hold Suspends after power is restored
Program control start type
Pv// PV startPvr/ PVR start
Sv// SV start
Output status when input errors occur
Off/ Output OFF
On// Output ON
Error indication
No// Disabled
Yes/ Enabled