PROJECT：

FUJI ASSEMBLY SYSTEMS, INC.
Note) This FAS "Operation Standard Time Table" is availavility, if the operation time is not regulated in SAIC STANDARD.
注記) SAICの標準ﾀｲﾑﾃｰﾌﾞﾙで規定されていない作業項目のみ、このFASのOperation Standard Time Tableを使用。

Operation Standard Time
Table

Category
ManualItem

Load& Unload& Carry

Action(ex.)

DATE:Standard Time
Unit(sec)

Description

Walk/m1

Obtain parts (SS-size)
Obtain parts (S-size)
Obtain parts (M-size)
Obtain parts (L-size)

Obtain SS-size from rack or pallet, table by operator
Obtain S-size parts from rack or pallet, table by operator
Obtain M-size parts from rack or pallet, table by operator
Obtain L-size parts from the rack or pallet, table by operator

each SS-size part
each S-size part
each M-size part
each L-size part

1.5
2
2.5
3.5

Set parts (SS-size)
Set parts (S-size)
Set parts (M-size)
Set parts (L-size)

Set SS-size to JIG by operator
Set S-size parts to JIG by operator
Set M-size parts to JIG by operator
Set L-size parts to JIG by operator

each SS-size parts
each S-size parts
each M-size parts
each L-size parts

22.5
3
4

Unload Sub-Assy
Unload L-size Sub-Assy

Unload Sub-Assy from JIG by operator
Unload L-size Sub-Assy from JIG by operator

each parts
each L-size parts

2.5
3

Put Sub-Assy
Put Sub-Assy

Put Sub-Assy on table by operator
Put Sub-Assy into rack by operator

each parts
each M-size parts

2.5
3Remarks

2 parts can be held at once.
2 parts can be held at once.
2 parts can be held at once.

2 can be held at once.

Note: Each movement must include walk time. However, if pallets are located to prevent operator
to make direction changes, walk time should not be added.
Load Obtain hanger
AssistTravel hanger(Not Electrical) Get up hanger
Hang on panel or Sub-Assy
Get off hanger
Carry panel or Sub-Assy

Obtain hoist by operator
Walk with hanger
Get up hanger to JIG
Get or put panel or Sub-Assy
Get off hanger from JIG
Carry panel or Sub-Assy with hoist

Operation

Close manual clamp by operator
Open manual clamp by operator
Shift manual pin operator
Un-shift manual pin operator
Turn Table operator
Push Button by operator

Close manual clamp
Open manual clamp
Shift manual pin
Un-shift manual pin
Turn Table
Push Button(P.B)

/m3
1.5
222
1.5

each clamp
each clamp
each pineach pin/180°
each timing

1.5
1.5
1.5
1.5
3.5
1.5/m

05.Jan 2009PROJECT：

FUJI ASSEMBLY SYSTEMS, INC.
Note) This FAS "Operation Standard Time Table" is availavility, if the operation time is not regulated in SAIC STANDARD.
注記) SAICの標準ﾀｲﾑﾃｰﾌﾞﾙで規定されていない作業項目のみ、このFASのOperation Standard Time Tableを使用。

Operation Standard Time
Table

Category
ManualItem

Spots Weld

Mig Weld

T-Stud Weld

Sealing

Action(ex.)

Description

DATE:
Standard Time
Unit(sec)35

Obtain manual gun
Obtain manual gun

Obtain & Positioning S/M-size manual gun
Obtain & Positioning L-size manual gun

each gunsuch gun

Spot weld (easy access)Spot weld (normal access)Spot weld (difficult access)Spot weld (difficult access with L-size manual gun)

Manual spot weld (easy access)Manual spot weld (normal access)Manual spot weld (difficult access)Manual spot weld (difficult access with L-size manual gun)each spot
each spot
each spot
each spot

Dispose manual gun
Dispose manual gun

Dispose to home position S/M-size manual gun
Dispose to home position L-size manual gun

each guneach gun2
3

Obtain mig torch

Obtain mig torcheach torch

3Mig weld

Manual mig weld

/ 10mm1

Dispose mig torch

Dispose mig torcheach torch

2

Obtain T-stud gun

Obtain & positioning T-stud gun

each gun3

T-stud weld (easy access)T-stud weld (normal access)T-stud weld (difficult access)Manual T-stud weld (easy access)Manual T-stud weld (normal access)Manual T-stud weld (difficult access)each studeach studeach stud

1.5
2.5
3.5Dispose T-stud gun

Dispose mig torcheach gun2

Obtain sealer gun

Obtain & positioning manual sealer gun

each gun3

Apply sealer
Apply sealer
Apply sealer

Apply sealer (Hemming sealer)
Apply sealer (Mastic sealer)
Apply sealer (Mastic sealer)/mm/mm
each spot

0.006
0.01
3

Dispose sealer gun

Dispose sealer gun

each gun

205.Jan 2009

Remarks
Walk time included
Walk time included

2.5～3.0 Gun movement time included
3.0～3.5 Gun movement time included
4Gun movement time included
4.5Gun movement time included
Walk time included
Walk time included

Gun movement time included
Gun movement time included
Gun movement time included

adjust according to device spec
adjust according to device spec
adjust according to device spec

PROJECT：

FUJI ASSEMBLY SYSTEMS, INC.
Note) This FAS "Operation Standard Time Table" is availavility, if the operation time is not regulated in SAIC STANDARD.
注記) SAICの標準ﾀｲﾑﾃｰﾌﾞﾙで規定されていない作業項目のみ、このFASのOperation Standard Time Tableを使用。

Operation Standard Time
Table

Category

Item

Machine Operation

RobotAction(ex.)
Clamp A.DV.
Clamp RET.
Pin shift ADV.
Pin shift RET.
Unit swing/shift ADV.
Unit swing/shift RET.
Lift Down
Lift Up
JIG/Fixture swing ADV.
JIG/Fixture swing RET.
JIG/Fixture slide ADV.
JIG/Fixture slide RET.
Transfer(shuttle)
Transfer(Belt conveyor)

Description

DATE:
Standard Time
Unit(sec)

Remarks

1.5
1.5
1.5
1.5
22
3
3
(3～**)(3～**)(4～**)(4～**)(15～**)(5～**)

Carry Sub-Assy by Shuttle transfer (UP/ADV./DOWN/RET.)
Carry Sub-Assy by Belt conveyor

Auto weld

Hard auto gun weld
Mig weld

each spot/10mm

3.01

Hydraulic

Clinch nut
Pierce holeHemming
Spot weld (easy access)Spot weld (normal access)Spot weld (normal access)Spot weld (difficult access)each nut
each hole
Robot spot weld (easy access)
Robot spot weld (easy access)
Robot spot weld (normal access)
Robot spot weld (difficult access)each spot
each spot
each spot
each spot

3.5
3.5(20～)22.5
33.5

Mig weld

Robot mig weld/10mm

1Sealing

Apply sealer
Apply sealer
Apply sealer

Apply sealer (Hemming sealer) by Robot
Apply sealer (Mastic sealer) by Robot
Apply sealer (Mastic sealer) by Robot/mm/mm
each spot

0.003
0.006
1.5

Handling

Carry panel or Sub-Assy
Obtain panel or Sub-Assy
Load panel or Sub-Assy

Carry panel or Sub-Assy by Robot hand
Get up JIG and obtain panel and get off JIG
Get up JIG and set panel and get off JIG

Par 90 degrees

18～10
8～10Welding

05.Jan 2009

Gun movement time included
Gun movement time included
Gun movement time included
Gun movement time included

adjust according to device spec
adjust according to device spec
adjust according to device spec