MINI 18/24 & HELIX
Laser S ystem Manual | Model 80 0 0

Register your system now for driver
updates and access to our Training Suite!
TRAINING.EPILOGLASER.COM/REGISTERTechnical Support: +1 (303) 215-9171
Knowledge Base: support.epiloglaser.com
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Driver/Firmware: epiloglaser.com/legend-drivers

UPDATED FEBRUARY 2020 | EPILOGLASER.COM/MANUALSTABLE OF CONTENTS
﻿Fire Warning

1

Introduction

2

How to Use This Owner’s Manual...............................................................................................................................................2
Icons Used in this Manual..........................................................................................................................................................2

Section 1: Safety3Laser Safety...............................................................................................................................................................................3
Electrical Safety..........................................................................................................................................................................4
Fire Warning...............................................................................................................................................................................5
Safety Features and Regulatory Compliance..............................................................................................................................6
Do’s and Don’ts..........................................................................................................................................................................9

Section 2: Getting Started

11

1. Unpacking the Laser System................................................................................................................................................11
2. Choose Where to Locate the System...................................................................................................................................12
3. Connecting the Exhaust........................................................................................................................................................12
4. Connecting Electrical Power.................................................................................................................................................14
5. Connect the Laser to Your Computer...................................................................................................................................15
6. Set the Mini/Helix IP Address...............................................................................................................................................15
7. Sign Up for Driver Updates and Register Your System........................................................................................................16

Section 3: Driver Installation

19

Windows 7: Ethernet Installation..............................................................................................................................................19
Windows 7: USB Installation....................................................................................................................................................23
Windows 8 and 10: Ethernet Installation..................................................................................................................................26
Windows 8 and 10: USB Installation........................................................................................................................................30

Section 4: The Epilog Job Manager

35

Epilog Job Manager Instructions.............................................................................................................................................35
How to Install the Epilog Job Manager.....................................................................................................................................35
Trouble Shooting Job Manager Installation..............................................................................................................................37
Important Epilog Job Manager Notes.......................................................................................................................................38
Using the Epilog Job Manager.................................................................................................................................................38

Section 5: Using The Laser Dashboard™

45

Changing Laser Dashboard Defaults........................................................................................................................................45
General Tab..............................................................................................................................................................................46
Advanced Tab...........................................................................................................................................................................49
Color Mapping Tab...................................................................................................................................................................51
Additional CorelDRAW Laser Dashboard Features...................................................................................................................52

Section 6: Mini/Helix Control Panel

53

Display.....................................................................................................................................................................................53
Button Functions......................................................................................................................................................................54
Job Storage: Temporary Memory.............................................................................................................................................59

Section 7: Quick Start Guide

61

First Test Job............................................................................................................................................................................61
Artwork Setup..........................................................................................................................................................................61
Setting a Vector Cutting Line....................................................................................................................................................63
Landscape or Portrait...............................................................................................................................................................66- i -Table of Contents﻿
Piece and Page Size.................................................................................................................................................................67

Section 8: Cleaning & Maintenance

69

Reduce Fire Risk with a Clean Laser.........................................................................................................................................69
Cleaning the Auto Focus Plunger.............................................................................................................................................69
Cleaning the Optics..................................................................................................................................................................69
Cleaning the Optical Strip and Encoder....................................................................................................................................70
Cleaning and Lubricating the Bearing Rails..............................................................................................................................71
Crumb Tray Cleaning................................................................................................................................................................73
Exhaust Cleaning......................................................................................................................................................................73

Section 9: System Features

75

Air Assist..................................................................................................................................................................................75
Auto Focus vs. Manual Focus...................................................................................................................................................75
Image Dithering.......................................................................................................................................................................77
Color Mapping.........................................................................................................................................................................78
Reset Home Position................................................................................................................................................................83
Red Dot Pointer........................................................................................................................................................................83
Movable Home Position...........................................................................................................................................................84
Center Engraving......................................................................................................................................................................85
Front Access Door....................................................................................................................................................................87
Task Plate.................................................................................................................................................................................87
Vector Cutting Table.................................................................................................................................................................88
Changing the Table...................................................................................................................................................................88
Vacuum Hold-Down Table........................................................................................................................................................89
Integrated Crumb Tray.............................................................................................................................................................89

Section 10: Optional Features

91

Pin Table..................................................................................................................................................................................91
Rim-Drive Rotary Attachment..................................................................................................................................................94
Optional Lens Assemblies......................................................................................................................................................100
PhotoLaser Plus.....................................................................................................................................................................101

Section 11: Upgrading the Operational Firmware

109

How to Upgrade Your Firmware.............................................................................................................................................109

Section 12: Printing From AutoCAD

111

How to Print from AutoCAD to the Laser...............................................................................................................................111

Section 13: Material Engraving Techniques

113

Laser Materials/Techniques ...................................................................................................................................................113
3D Engraving......................................................................................................................................................................113
Acrylic................................................................................................................................................................................114
Anodized Aluminum...........................................................................................................................................................115
Brass - Painted...................................................................................................................................................................116
Glass..................................................................................................................................................................................117
Notary Seals: Delrin............................................................................................................................................................118
Plastic Engraving/Cutting...................................................................................................................................................119
Rubber Stamps...................................................................................................................................................................120
Wood..................................................................................................................................................................................124- ii -

Table of Contents﻿Section 14: Specifications

129

Epilog Mini / Helix Laser Technical Specifications..................................................................................................................129
Compatibility..........................................................................................................................................................................130
Recommended PC.................................................................................................................................................................130
About The CO2 Laser Source.................................................................................................................................................131
Federal Communications Commission (FCC) Notice..............................................................................................................132

Section 15: Technical Support

133

Contacting Technical Support.................................................................................................................................................133
Frequently Asked Questions ..................................................................................................................................................134

Section 16: Material Suppliers

137

Industry Material Supplier List...............................................................................................................................................137

Appendix A: Warranty Statement

141

Warranty Statement for the Epilog Mini/Helix Laser...............................................................................................................141

Appendix B: Material Settings

143

Epilog Mini / Helix Suggested Material Settings ....................................................................................................................143

Index

147

- iii -

- iv -

FIRE WARNING
﻿Fire WarningYour laser system uses a high intensity beam of light that can generate extremely high temperatures whenit comes into contact with the material being engraved, marked or cut. Some materials are extremely
flammable and can easily ignite and burst into open flame setting the machine afire. This open flame is very dangerous
and has the potential to destroy not only the machine, but the building in which it is housed.
Experience shows that vector cutting with the laser has the most potential to create an open flame. Many materials are
susceptible to igniting, but acrylic, in all its different forms, has been shown to be especially flammable when vector
cutting with the laser.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible materials, explosives,
or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire extinguisher on hand.
Epilog recommends a Halotron fire extinguisher or a multi-purpose dry chemical fire extinguisher. The Halotron
extinguishers are more expensive than a dry chemical, but offer certain advantages should you ever need to use an
extinguisher. The Halotron extinguisher discharges a clean, easily removable substance that is not harmful to themechanics or wiring of the laser system. The dry chemical extinguisher discharges a sticky, corrosive powder that isvery difficult to clean up.
• Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
• Use caution when vector cutting. Many materials have the potential to suddenly burst into flames when cut with alaser – even materials that may be very familiar to the user. Always monitor the machine when it is operating.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can create a fire hazard in
its own right. Keep your laser system clean and free of debris. Regularly remove the Vector Cutting Table to clean
any small pieces that have fallen through the grid.

- 1 -INTRODUCTION
How to Use This Owner’s Manual

How to Use This Owner’s Manual
Thank you for purchasing an Epilog Mini or Helix Laser system. Your Epilog system has been designed to be easy tooperate, but you will utilize it to its fullest potential by taking some time to read this owner’s manual prior to use. You will
be ready to use the Epilog Laser system as soon as you read the first few sections. Then you can refer to topics in theremaining sections, as you work.

Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:

Helpful notes to keep in mind when running the laser!

This icon signifies advice you can try that will save you significant time.

This icon highlights current contact information for receiving help.

Warnings and cautions to keep in mind when running the laser.

This icon indicates the potential for fire damage when operating the laser.

- 2 -SECTION 1: SAFETY
Laser Safety

Laser Safety
The Epilog Model 8000 Laser System is a Class 2 laser product, as defined in International Standard IEC 60825-1.
The Epilog Model 8000 complies with 21 CFR 1040.10 and 1040.11, the Federal Performance Standards for LightEmitting Products, except for deviations pursuant to Laser Notice No. 50, dated July 16, 2001. The Center for Devices andRadiological Health, of the US FDA, issued Laser Notice No. 50 to permit manufacturers to classify and manufacture theirproducts in accordance with the International Standard.
The output of the embedded high-power CO2 engraving laser is fully contained. The laser cabinet has safety interlocks
that turn the laser off if the door is opened during operation, and no special precautions are necessary to operate thehigh-power laser safely. However, the visible output beam of the Laser Diode Pointer (Red Dot Pointer) is accessible tothe operator. While this device employs the same technology as the familiar laser pen-pointers, like them it is potentiallyhazardous if its beam is directed into the eye.
We have made every effort to make the Laser Diode Pointer (Red Dot Pointer) as safe as possible. Its beam path is locatedwell inside the cabinet, and under normal conditions, no hazardous levels of laser radiation can escape.

The operator of the Epilog Model 8000 should observe the following general precautions:• DO NOT disassemble the machine or remove any of its protective covers while the unit is plugged in.
• DO NOT attempt to defeat the door interlocks.
• DO NOT view directly into the beam of the Laser Diode Pointer (Red Dot Pointer).
• DO NOT operate the Laser Diode Pointer (Red Dot Pointer) without the machine’s focus lens in place. If theunfocused beam strikes a reflective surface, it could be directed out of the cabinet.
• Caution – Use of controls or adjustments or performance of procedures other than those specified herein may
result in hazardous radiation exposure.

- 3 -Section 1: Safety
Electrical Safety

The standard reference for laser safety is the American Standard for the Safe Use of Lasers, Z136.1-2000, developedby the American National Standards Institute (ANSI). This reference is the basis for many of the federal regulations forlaser and laser system manufacturers, and for the Occupational Safety and Health Administration (OSHA) laser safety
guidelines. It contains detailed information concerning proper installation and use of laser systems.
While the ANSI standard itself does not have the force of law, its recommendations, including warning signage,
training, and the designation of a laser safety officer, may be compulsory under local workplace regulations when
operating laser systems above Class I. It is the operator’s responsibility to ensure that the installation and operationof the Epilog Model 8000 Laser System is performed in accordance with all applicable laws.
Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826(407) 380-1553

Electrical Safety
The AC input power to the Epilog Model 8000 Laser System is potentially lethal and is fully contained within thecabinet.
•DO NOT open any of the machine’s access panels while the unit is plugged in. Opening a panel
may expose the operator to the unit’s AC input power.

•

DO NOT make or break any electrical connections to the system while the unit is turned on.

- 4 -Section 1: Safety
Fire Warning

Fire Warning
Didn’t you see this already? Yes! That’s how important we think it is for you to read this information.
Your laser system uses a high intensity beam of light that can generate extremely high temperatures when it comes into
contact with the material being engraved, marked or cut. Some materials are extremely flammable and can easily ignite
and burst into open flame setting the machine afire. This open flame is very dangerous and has the potential to destroy
not only the machine, but the building in which it is housed.
Experience shows that vector cutting with the laser has the most potential to create an open flame. Many materials are
susceptible to igniting, but acrylic, in all its different forms, has been shown to be especially flammable when vector
cutting with the laser.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible materials, explosives,
or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire extinguisher on hand.
Epilog recommends a Halotron fire extinguisher or a multi-purpose dry chemical fire extinguisher. The Halotron
extinguishers are more expensive than a dry chemical, but offer certain advantages should you ever need to use an
extinguisher. The Halotron extinguisher discharges a clean, easily removable substance that is not harmful to themechanics or wiring of the laser system. The dry chemical extinguisher discharges a sticky, corrosive powder that isvery difficult to clean up.
• Use Air Assist. Always use the system’s Air Assist feature when vector cutting.
• Use caution when vector cutting. Many materials have the potential to suddenly burst into flames when cut with alaser – even materials that may be very familiar to the user. Always monitor the machine when it is operating.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can create a fire hazard in
its own right. Keep your laser system clean and free of debris. Regularly remove the Vector Cutting Table to clean
any small pieces that have fallen through the grid.

- 5 -Section 1: Safety
Safety Features and Regulatory Compliance

Safety Features and Regulatory Compliance
Epilog has incorporated specific safety features into the Model 8000 Laser System in order to meet the requirements of
21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:•

A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path.

•

Dual redundant interlock systems that turn off the engraving laser when the window is opened.

•

A visible emission indication when the Laser Diode Pointer (Red Dot Pointer) is operating. There is an LED indicatoron the machine’s front panel.

21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser products.
Reproductions of labels on the Epilog Model 8000 Laser System follow, with their locations specified:
1. Certification/Identification Plate: This engraved plate is located on the left rear of the machine’s cabinet.

2. Warning Logotype: This label is located on the left rear of the machine’s cabinet, below the Certification/
Identification plate.

- 6 -Section 1: Safety
Safety Features and Regulatory Compliance33.

Descriptive Label: This label identifies the classification of the Model 8000
in accordance with 21 CFR 1040.10 and IEC 60825-1. It is located on the rearof the machine’s cabinet, beside the Warning Logotype.

4.

Non-interlocked Protective Housing Safety Labels (4): Two of these labels
are located on the rear of the machine beside the edges of each of thecabinet’s end covers. The other two are located on the cabinet walls under
the cover so they are visible when the covers have been removed.

5.

Defeatably-interlocked Protective Housing Safety Labels: This label islocated on the machine’s cabinet door, in the upper left hand corner.

6.

Electrical Safety Label: This label is located on the access panel on the rearof the machine’s cabinet.

7.

Fire Safety Label: This label is located on the machine’s cabinet door in theupper right hand corner.

8.

Aperture Safety Label: This label is located on the steering mirror coverinside the machine’s cabinet, beside the aperture where the laser beams
enter the cabinet.

9.

Fire Warning Label: There are twolabels on top of the machine’s cabinet;
one to the left and one to the right of the
top cabinet door.

4

5

6

7

8

- 7 -

9

Section 1: Safety
Safety Features and Regulatory Compliance

Supplier’s Declaration of Conformity
47 CFR Paragraph 2.1077 Compliance Information
Laser Materials Processing System Model 8000
Epilog Laser Corporation
16371 Table Mountain Parkway
Golden, CO 80403
Telephone: (303) 277-1188
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions:(1) This device may not cause harmful interference, and(2) This device must accept any interference received, includinginterference that may cause undesired operation..

NOTE: This equipment has been tested and found to comply with thelimits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equpment in a residential area islikely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.

- 8 -Section 1: Safety
Do’s and Don’ts

Do’s and Don’ts
Don’tsDo Not Run the Laser Unvented: Never operate the machine without a properly operating vent to the outside or to afiltration unit! Most material will only produce an irritating smoke when engraved. Some materials, including but notlimited to paint, varnish, composition board and plastics, produce compounds that can be harmful if concentrated. A
properly installed vent is the only way to ensure that problems do not occur.
Do Not Engrave or Cut PVC: Never engrave or cut any material containing PVC or vinyl. When engraved, a corrosive agent
is produced that will destroy your machine. Your warranty will be void if your machine is damaged by corrosion fromengraving or cutting PVC or Vinyl.
Do Not Operate Machine While Unattended: Never operate your machine without someone watching the system. Thereis a significant risk of fire if the machine is set improperly, or if the machine should experience a mechanical or electricalfailure while operating.
Do Not Vector Cut While Machine is Unattended: Never laser cut any material with the laser without someone watching
the system. Because vector cutting moves relatively slowly compared to raster engraving, a tremendous amount of heatis applied to the material being cut. This buildup of heat can cause significant fire risk and the machine should always bemonitored. Additionally, the Air Assist should always be turned on when vector cutting to reduce the risk of fire.
Do Not Operate The System While Doors are Open: Never operate with any of the covers or enclosures removed, andnever modify the enclosure. The laser beam is invisible and is very dangerous!

Do’s
Clean the System: Please allow a few minutes a week for cleaning your machine. Just a small amount of effort at the endof the week will pay off with years of trouble free operation of your machine.
See the “Section : Cleaning & Maintenance” on page 69 for specifics.

- 9 -SECTION 2: GETTING STARTED
1. Unpacking the Laser System

Setting up your Epilog Laser System is easy to do! If you’ve ever installed a paper printer, this is only slightly more difficult.
The following information will help you understand the entire system and how it works.
Your laser system consists of the following components:
1. Mini 18/24 or Helix Laser System
2. Epilog Driver Disc
3. USB and Ethernet Cables
You will also need:
1. A computer or laptop.
2. An exhaust fan: The exhaust fan is mandatory and is used to remove smoke and debris from the laser’s work area.
The exhaust air can be ported to the outside or into a filter box.
Follow these steps to setup your Mini or Helix Laser system:
1. Unpack the laser system.
2. Choose where to locate the system.
3. Connect the exhaust system to your laser.
4. Connect the electrical power.
5. Connect the laser to your computer through USB or Ethernet.
6. Sign up for driver update and register your system at www.epiloglaser.com/register.

1. Unpacking the Laser System
Unpack the laser system from the crate provided by Epilog. Please be sure to hold on to all packing
materials and crating in case you need to move the system in the future.

- 11 -

Section 2: Getting Started
2. Choose Where to Locate the System

2. Choose Where to Locate the System
Cooling Requirements and Operating Temperatures
All Epilog Laser systems use air-cooled laser tubes. Laser technology is such that the laser tubes generate a lot of excess
heat and the tubes must be cooled for proper operation. There are cooling fans located at the back of the laser. The fansand vents should always be clear of restrictions and should never be covered. Use compressed air to remove any dust
buildup on the fans or laser cooling fins.
Warning: The cooling fans and vents are located on top and back of the Mini and Helix and should never
be covered or blocked in any way. Lasers that overheat will not operate properly and may begin to produce
erratic laser output or possibly complete failure.

Cooling Fans
Cooling Vents

Ambient air temperature where the laser system is operating should not exceed 90 degrees F (32 C).
Operating in an environment where the ambient air temperature is above 90 degrees F (32 C) will void the
Epilog warranty.

3. Connecting the Exhaust
In this manual, the term “exhaust” refers to either an exhaust fan or a filter unit and the term “exhaust” is used forsimplicity. The important point is that it is mandatory that an exhaust unit or filter system is incorporated as part of yourlaser system. Never operate your laser system without a properly functioning exhaust. The exhaust removes the dust,
debris and smell from the engraving cavity and exhausts it to the outside of the building or to the filter unit. Prior to theinstallation of the laser system, you may need a contractor to install the exhaust system. The blower should be mounted
outside your building for noise considerations. Ideally, the blower should not be more than twenty feet (6 meters) fromthe laser. You should provide a metal duct (flexible aluminum or galvanized sheet metal) from the blower to the laser. All- 12 -

Section 2: Getting Started
3. Connecting the Exhaust

Epilog model 8000 laser systems require an exhaust fan that is rated at a minimum of 350 CFM for an external exhaust.
Epilog provides recommended exhaust flow rates (CFM) only for direct ventilation exhaust systems that are ported to theoutside. Please note that this is also a recommendation and not a requirement because factors such as length and typeof tubing from the Epilog laser to the exhaust fan and from the exhaust fan to the outside of the building can produce
significant losses on the true amount of air that is drawn from the Epilog laser.
Exhaust flow rates (CFM) for filter systems are not specified in this document. However, exhaust flow rates for filtration
units will be lower than a direct ventilation exhaust systems because filters are designed to be placed directly adjacent to
the laser system and do not exhibit the air-flow losses that are typically found with direct exhaust fans. Epilog has worked
with most major filter manufacturers to recommend a specific filter system for each model of Epilog laser. Please contact
your Epilog distributor to match a filter to the Epilog laser system you are using.
Note: Remember to put the blower switch for the laser system in an obvious and accessible place so it can beroutinely switched on prior to using the engraver. Please connect the exhaust blower to the laser as shown
below and on the following pages. Remember, you may need a contractor to install the exhaust. This must be
done PRIOR to installation of the laser system.
Warning: It’s important that either rigid or flexible
metal ducting be used for all connections leading toand from the laser system and the exhaust fan. Vinyl,
plastic, or any type of “soft” ducting is potentially flammable andshould not be used unless provided by the filtration systemmanufacturer and made from fire-proof materials.
Epilog Exhaust/Filter Connections
As part of the unpacking process you will find a 4” (100mm) exhaust port in the accessories kit. This part needs to be
attached to the rear of the system chassis before connecting the Exhaust blower to the system.
The mounting screws for the exhaust port are in the mounting holes in
the chassis. Remove these four screws, align the exhaust port to themounting holes and secure the exhaust port with the four screws. Thereis one 4” (102 mm) port attached to the back of the laser system. Attach
your ducting to the machine as shown in the diagram.
Once the exhaust ports are installed on the back of the laser system,
use the flexible aluminum or galvanized sheet metal ducting to connect
the laser system to the intake side of the exhaust fan. Then connect the exhaust side of the exhaust fan to the metal ductleading outside.
- 13 -

Section 2: Getting Started
4. Connecting Electrical Power

Check your exhaust system for leaks. Most small leaks can be remedied with duct tape. DO NOT OPERATE
your laser with inadequate or leaking exhaust.
The drawings show the typical exhaust setup. The left drawing shows the exhaust near the machine and the right drawing
shows the exhaust fan on the roof. Where the exhaust fan is placed is a choice of personal preference. Some users like theexhaust fan outside because of noise considerations.
Roof or Exterior Wall4” (102 mm) flexible
aluminum duct orrigid galvanized sheet
metal (do not use
vinyl, plastic or “soft”
flexible duct).

Exhaust Blower

Roof or Exterior Wall4” (102 mm) flexible aluminum
duct or rigid galvanized sheet
metal (do not use vinyl, plastic or“soft” flexible duct).

Exhaust Blower

4. Connecting Electrical PowerAll Epilog Laser systems have an auto-switching power supply that detects the incoming
voltage and automatically switches itself to operate properly at any single-phase voltage
between 110 and 240 VAC. The power supply will also automatically compensate for either 50
or 60 Hz. Epilog supplies the appropriate power cord for all of our equipment. The electrical
cord is found in the accessory package with your machine. It is recommended that a dedicated
15 amp circuit be used if available, but it is not required.
The 60 and 80 watt machines draw more current than the lower wattage lasers. These systems
can operate on 110 volts, but most users find that a 220 V connection is more efficient. The
electrical connection is found at the lower left side of the machine.

- 14 -

Section 2: Getting Started
5. Connect the Laser to Your Computer

5. Connect the Laser to Your
Computer
You can choose to connect your laser to your computerwith either an Ethernet cable or a USB cable. For yourconvenience Epilog includes both an Ethernet crossovercable and a USB cable in the Accessories kit.
Choose one or the other, but do not plug bothcables into the laser at the same time.
Test Port: Not intended
for consumer use.
Ethernet PortUSB Port

USB Connection
A USB cable is included in the accessory kit. The USB port
is located on the right side of the laser, at the rear of thesystem. USB cables have different connectors on eachend. Before plugging in the USB cable, turn the laser
OFF, then connect one end to the laser and connect theother end into any available USB port on your computer.
After connecting the USB cable, turn the laser back on.
Your computer will recognize a new USB device and walk
you through the print driver installation. See “Windows 8
and 10: USB Installation” on page 13.

Connect to the laser.

If your laser will be a long distance from your computer,
you will see better performance using the Ethernet cable.

Ethernet Connection
The Ethernet Port is a standard 10BaseT connection. Your
Epilog Laser has all of the versatility of a network capable
peripheral. As such, there are many different ways that thelaser can be connected to a computer or a network. A directconnection using a crossover cable is the only method thatwill be described in this manual. Connect the crossovercable (included in the accessories kit) to the Ethernet port,
located on the right side of the machine near the rear. Plugthe cable into the Ethernet port on the laser, then plug theother end into the Ethernet port on your computer.
The Epilog Dashboard is the print driver that allows yourcomputer to talk to your Epilog Laser system when either
the USB or Ethernet Crossover cables are connected. The
driver is included in the accessories kit on a CD-ROM oron our website at www.epiloglaser.com. To install the print
driver, see”Windows 8 and 10: Ethernet Installation” onpage 13.

6. Set the Mini/Helix IP
Address

1. To set the IP Address, press the Go and Pointer keys
on the control panel at the same time. You will see
FUNCTIONS MENU displayed on the control panel
LCD screen.
2. Press the Go key. SERIAL # will appear on
the screen. This is a factory set number andcorresponds to the serial number of the laser
system. You should not change this number.
- 15 -

Section 2: Getting Started
7. Sign Up for Driver Updates and Register Your System

3. Press the Go key again. IP ADDRESS will appear on
the screen.
4. Press the Go key again. The factory set IP address
will appear on the screen. It will look similar to
192.168.003.004 with a flashing box over the 1 in
192.
Most Epilog users will use the IP Address of
192.168.003.004, which is what we use inthis manual.
5. If you want to change the IP address, follow these
instructions:•

The numbers are treated as groups of three. If you
want to change the first number to 4, press thecorresponding number on the keypad (the Power
key).

•

Repeat for the second and third numbers in thegroup.

•

After changing the third number in the group, theflashing cursor will move back to the first number.
Press Go to move to the next group of numbers.

•

Repeat this for each of the four groups of threenumbers.

•

You cannot skip to change a single number in agroup of three - all three must be typed in to changethat group. For example if you want to change 003
to 004, you must press all three numbers to changethat grouping.

•

To save your new IP Address, continue to click Go
through the Subnet Mask and Gateway settings until
you see Save-GO No-Stop. Press Go to save yourchanges (or pause/stop to not save your changes.)- 16 -

7. Sign Up for Driver Updates
and Register Your System
Go to www.epiloglaser.com/register and register yoursystem. You can also sign up for our monthly e-newsletter,quarterly customer printed newsletter, and sign up fordriver update notifications.

SECTION 3: DRIVER INSTALLATION
Windows 7: Ethernet Installation

Next we’ll be installing the print driver. Choose youroperating system. We demonstrate Windows 7, 8, and10 installations.

3. Right click Local Area Connection, then click
Properties.

Windows 7: Ethernet
Installation
Set Up TCP/IP Address in theComputer
1. Go to your Network and Sharing Center in yourcomputer’s Control Panel.

4. Select Internet Protocol Version 4 (TCP/IP). Make
sure you do not select Version 6.

2. Click Change Adapter Settings.
5. Select Use the following IP Address. Type in thefollowing IP Address: 192.168.3.3.
This number is not an error; the last
digit of the IP address in this window
must be different than the IP address
you set in the laser.

- 19 -

Section 3: Driver Installation
Windows 7: Ethernet Installation

6. Type in a Subnet Mask of 255.255.255.0, then clickOK.

You can also download the latest driver from
epiloglaser.com/tech-support/epilog-drivers.
htm. Go to Devices and Printers on yourcomputer and click Add a Printer to start theprocess.
3. Click Add a local printer.

Installing the Driver
1. Insert the Driver CD in the computer and select yourlaser system.

4. Click Create New Port, then click on the drop-downmenu and select Standard TCP/IP Port, then click
Next.

5. Enter the IP Address to match the IP Address you
set at the laser in “Setting the IP Address” on page
15. Most Epilog users will use the IP Address of
192.168.3.4, which is what we use in this document.
After typing in the IP Address, click Next. Wait while
the computer identifies the port.

2. Select the Dashboard Driver.

- 20 -

Section 3: Driver Installation
Windows 7: Ethernet Installation

6. Select Custom and then Settings.

7. Set Protocol to LPR. This is a very important step.
Your download time will increase significantly if LPR
is not selected. Type Legend into the Queue Name,then click OK.

9. Click Have Disk.

10. Click Browse and go to the folder where you saved
the driver and click Open. (The default location is c:/minihelix_driver.)11. Click EpilogWinALL file and click Open.

12. Click OK.
8. Click Next.

- 21 -

Section 3: Driver Installation
Windows 7: Ethernet Installation

13. Click Next.

16. If you see this screen, click Install.

17. Click Next.
14. Click Replace the current driver if requested, thenclick Next.

18. Click Finish and your driver is installed.

15. You can rename your printer here. We have notchanged it for this document, but many users like toassociate the driver name with the IP Address they
are using, for example Epilog Helix 192.168.3.4.
This is especially helpful if there is more than one
laser connected to a single computer. Click Next.

19. You must now restart your computer before youcontinue.

- 22 -

Section 3: Driver Installation
Windows 7: USB Installation

Windows 7: USB Installation
Please follow these instructions closely! Using a different
process to install the Dashboard driver is likely to fail if
you are using Windows 7.

4. A small window will appear in the lower right cornerof your computer screen that indicates installation
was successful. This is only partially true.
5. After a short wait you will see another small window

1. Insert the Epilog driver install disc into yourcomputer (or download the files from the website).
One of the following screens will appear. For the
USB installation, you will want to close them. We do
not want the computer to automatically try to installthe driver.

that indicates the installation was not successful.
This is what we hope to see and will lead us to
the next step in the process. If your computer isconnected to the Internet, it will take a few minutes
for your computer to display these windows. Pleasebe patient during this process and let the computer
finish trying to install the drivers. Interrupting thecomputer at this point will require you to restart theprocess.
6. After the failure notification, go to the Windows startkey (lower left corner of your computer screen).
Click Devices and Printers.

2. With the power of your laser turned off, connect theUSB cable to your computer and your laser.
3. Power on your laser system. It will take about aminute for the laser to initialize. After it initializes itwill start the process of installing the driver. You will
see activity on the USB icon in your system tray
(lower right corner of your computer screen).

- 23 -

Section 3: Driver Installation
Windows 7: USB Installation

7. Right click on the Mini or Helix icon. Then click
Properties.

10. Click Change Settings.

11. Click the Driver tab.
8. Select the Hardware tab.

9. Select the device EpilogEngraver then click
Properties.

12. Click Update Driver.

- 24 -

Section 3: Driver Installation
Windows 7: USB Installation

13. Click Browse my Computer for driver software.

16. Once you have the proper disc drive showing clickon the Next key.

14. Use the Browse key to direct your computer to yourdisc drive that contains the Epilog driver disc thatyou inserted earlier in this process. (You can also
download the latest driver from epiloglaser.com/
tech-support/epilog-drivers.htm.)

17. The progress window will appear.
18. If you see this screen, click Install.

19. Your Epilog Laser Dashboard print driver has beensuccessfully installed on the USB port. Click Close.

15. For this document we show the DVD RW drive as
the drive where the disc is located.

20. Click Close in the next window and then Closeagain. You will then see your laser driver in the
Devices and Printers page. Click on the red X in theupper right corner of this page. That’s it! You areready to print to your laser.

- 25 -

Section 3: Driver Installation
Windows 8 and 10: Ethernet Installation

Windows 8 and 10: Ethernet
Installation

3. Right click Local Area Connection, then click
Properties.

Set Up TCP/IP Address in theComputer
1. Go to your Network and Sharing Center in yourcomputer’s Control Panel.
4. Select Internet Protocol Version 4 (TCP/IP). Make
sure you do not select Version 6.

2. Click Change Adapter Settings.

5. Select Use the following IP Address. Type in thefollowing IP Address: 192.168.3.3.
This number is not an error; the last digitof the IP address in this window must be
different than the IP address you set in
the laser.

- 26 -

Section 3: Driver Installation
Windows 8 and 10: Ethernet Installation

6. Type in a Subnet Mask of 255.255.255.0, then clickOK.

You can also download the latest driver from
epiloglaser.com/tech-support/epilog-drivers.
htm. Go to Devices and Printers on yourcomputer and click Add a Printer to start theprocess.
3. Windows 8 and 8.1/10 have different paths.
Choose your operating system:
In Windows 8:

Installing the Driver
1. Insert the Driver CD in the computer and select yourlaser system.

In Windows 8.1/10:
Select The printer that I want isn’t listed.

2. Select the Dashboard Driver.

Click Add a local printer or network printer withmanual settings. Click Next.

- 27 -

Section 3: Driver Installation
Windows 8 and 10: Ethernet Installation

4. Select Create a new port, then Standard TCP/IP
Port. Click Next.

7. Set Protocol to LPR. This is a very important step.
Your download time will be greatly increased if LPR
is not selected. Type Legend into the Queue Nameand click OK.

5. Enter the IP Address to match the IP Address you
set at the laser in “Setting the IP Address” on page
15. Most Epilog users will use the IP Address of
192.168.3.4, which is what we use in this document.
After typing in the IP Address, click Next. Wait while
the computer identifies the port.

8. Click Next.

9. Click Have Disk.
6. Select Custom, then Settings.

- 28 -

Section 3: Driver Installation
Windows 8 and 10: Ethernet Installation

10. Click Browse, browse to the folder where you saved
the download. The default location is c:/minihelix_
driver.

14. Click Replace the current driver if requested andclick Next.

11. Click EpilogWinALL file and click Open.
15. You can rename your printer here. We have notchanged it for this document, but many users like toassociate the driver name with the IP Address they
are using, especially if there is more than one laser
connected to a single computer. For example, wemight rename the driver Helix 192.168.3.4. Click
Next.

12. Click OK.

13. Click Next.

16. If you see this page, click Always trust softwarefrom “Epilog Corporation” then Install.

- 29 -

Section 3: Driver Installation
Windows 8 and 10: USB Installation

Windows 8 and 10: USB
Installation

17. Click Next.

Windows 8 will not automatically walk you throughthe installation process so it is important to follow the
instructions below.
1. Insert the Epilog driver install disc into yourcomputer (or download the files from the website).
One of the following screens will appear. For the
USB installation, you will want to close them. We do
not want the computer to automatically try to installthe driver.

18. Click Finish and your driver is installed.

19.

You must now restart your computer
before you print to the laser.

2. With the power of your laser turned off, connect theUSB cable to your computer and your laser.
3. Power on your computer, then connect the USB
cable to your computer and your laser.
4. Power on your laser system. It will take about aminute for the laser to initialize.
5. Once your laser has initialized, there will not be any
real indication on your Windows 8 computer that itis ready to install the Epilog driver, but it is ready.

- 30 -

Section 3: Driver Installation
Windows 8 and 10: USB Installation

6. In Windows 8, open the Charms Bar and click on the
Search charm. To access the Charms Bar move yourmouse into the lower right corner of your display.

7. Type the word Control into the search bar. Click on
the Control Panel box under Apps in the upper left ofthis window. In Windows 10, you can search for thisfrom the desktop.

9. In the Unspecified section of Devices and Printers,right click on the laser’s icon, then click Properties.

10. Select the Hardware tab.

8. Click Devices and Printers.

11. Select the device EpilogEngraver. Then click
Properties.

- 31 -

Section 3: Driver Installation
Windows 8 and 10: USB Installation

12. Click Change Settings.

15. Click Browse my Computer for driver software.

13. Click the Driver tab.

16. Use the Browse key to direct your computer to yourdisc drive that contains the Epilog driver disc thatyou inserted earlier in this process.

14. Click Update Driver.
17. Find the disc drive with the Epilog install disc andclick OK.

- 32 -

Section 3: Driver Installation
Windows 8 and 10: USB Installation

18. Once you have the proper disc drive showing click
the Next key.

21. In the next window, click Cancel.

19. Wait while until the progress window disappears,
then you may be asked if you want to install thisdriver. Click Always trust software from “Epilog
Corporation” then Install.

22. You will see your driver in the Devices and Printerspage. Click on the red X in the upper right corner ofthis window and you are ready to print!

20. Your Epilog Laser Print Dashboard has beensuccessfully installed on the USB port. Click Close.

- 33 -

SECTION 4: THE EPILOG JOB MANAGER
Epilog Job Manager Instructions

Epilog Job Manager
Instructions

3. In Windows 8 or 8.1 you may see this message.
Click More Info.

The Epilog Job Manager is a powerful new tool that willquickly become one of your favorite features on yourlaser system. From one piece of software, you can accessany job you have sent to the laser, view the settings
you used on any past job, re-run projects, access yourmaterial database, and much more. It’s a great addition to
the Epilog Laser product features, and we look forward toseeing how our customers use this software!
• Windows 7/8/10 is required to use the Epilog Job
Manager.

4. Click Run Anyway.

How to Install the Epilog Job
Manager
1. If you have a previous version of the Epilog Job
Manager installed, you must uninstall it before youcontinue.
2. On your driver CD, select the Job Manager.
5. Click Next.

You can also download the Job Manager from
epiloglaser.com/tech-support/drivers.htm.

- 35 -

Section 4: The Epilog Job Manager
How to Install the Epilog Job Manager

6. Click Next.

9. Click Next.

7. Click Next.

10. Click Install.

8. Accept the license, then click Next.

11. The installation will take a few moments.

- 36 -

Section 4: The Epilog Job Manager
Trouble Shooting Job Manager Installation

12. Click Finish and the Job Manager is installed.

Trouble Shooting Job
Manager Installation
If you were unable to install the Job Manager it’s possiblethat your Anti-Virus software is blocking installation.
To disable Symantec Anti-Virus software, choose
Options. Other anti-virus packages should havesomething similar to Symantec.

13. A Job Manager icon will be automatically added toyour Desktop. You are now ready to use the Job
Manager.

Disable all Virus and Spyware Protection Features. Afterthe Job Manager has been installed go back into yourAnti-Virus software and re-enable the setting that was
disabled.

- 37 -

Section 4: The Epilog Job Manager
Important Epilog Job Manager Notes

Important Epilog Job Manager Notes••

Warning: Before activating your laser, install the newest version of the driver to properly associate thecorrect machine with the Job Manager.
We suggest a minimum of 1 GB of free RAM space when managing very large raster and vector jobs.

Using the Epilog Job Manager
Activate a Laser
1. The first time you open the Job Manager you’ll see a tab for each of the models. You will need to activate your laser
system to get started. Click the correct tab, then your system. You can activate multiple machines if you havemore than one laser.

2. To activate your machine:● Machine Name: Give your machine a name (Epilog Helix).
● Printer Name: Select your installed laser from the drop-down list.
Important - if you do not choose the correct printer you will not
be able to print from the Epilog Job Manager!
● Select the correct machine series, wattage, etc. The Laser Power
is very important because it will automatically load the propermaterial setting files for your specific wattage of laser.
● Click Save.

- 38 -

Section 4: The Epilog Job Manager
Using the Epilog Job Manager

3. Your new laser has been activated in the Job
Manager and appears in the left panel. Use the Add
or Delete keys to add additional machines or to
remove a laser. The Job Manager is now ready toaccept jobs from the print driver.

Organizing Your Print Jobs

Printing to the Epilog Job Manager

Create and Delete Job Folders

Create a file in your graphic software and set your laserparameters in the print driver.

Click the Add Job Folders icon to add folders. We added
folders for this customer’s three largest customers. You
can add as many folders as you’d like.

Click the Jobs tab. All print jobs will be displayed in the
Uncategorized folder. Click on your job to highlight it. You
can now Print, Edit, Preview or Delete this job using theavailable icons.

In the driver you’ll see a selection available under theCenter-Engraving area. You can choose to print to either
the printer (your laser system), the Job Manager, or both.
This allows you to send your job to the Job Manager
without sending it to the laser so you can then print thatjob directly from the Job Manager at a later time without
accessing your graphic software. This is an easy way to
set up an entire day’s jobs all in one place.

- 39 -

Section 4: The Epilog Job Manager
Using the Epilog Job Manager

Move an Uncategorized File to a Folder

Move a Job Between Folders

When you highlight a folder you will see From
Uncategorized on the right side of the folder. Click
From Uncategorized to move a job from the
Uncategorized folder to this subfolder. Select the job
you want to move and click OK.

You can also move any job to another folder or subfolder
by double-clicking on the job. Select the Folder andSubfolder from the drop-down menus where you want tosave the job. You can save the job with the same name or
you can save as a new job. You can also modify yourlaser settings and save them with the job. Click Save tocontinue.

Select the job you want to move and click OK.

Using the Material Setting
Configurations

Create Subfolders
First highlight the folder in the left panel where youwant to add a subfolder. Below we have highlighted theAnamosa High School folder. Click the Add Subfolder
icon. Type the subfolder name in the Add SubFolder
field, then click the check mark to create the subfolder.

The Material Settings tab stores all of the suggested laserparameters like speed, power, etc. These settings were
loaded based on the wattage you specified in the Laser
System tab (adding your laser was the very first thing
you did to start using the Job Manager).

- 40 -

Section 4: The Epilog Job Manager
Using the Epilog Job Manager

To use the material settings that are automatically loadedin your Job Manager, go to the Jobs tab and double-clickon the job you want to process.

You can now save this file, save the file as a different
name or print from this window.

Click the Import icon.

Previewing Your Job
Navigate to the material setting you need. We havehighlighted 1/8” Cherry/Alder/Walnut 600 DPI. Click
Save. Your new settings will be automatically applied toyour job file.

To view a preview of the job, click the Preview tab.

- 41 -

Section 4: The Epilog Job Manager
Using the Epilog Job Manager

In the Preview mode you can preview just the rastercomponents of your job, or just the vector components.
We have selected vector to show only the vector
components of this job. The preview mode is very usefulin identifying unwanted vector components in a job.

Notice that the jobs are displayed differently if you change
the search category to Alphabetical. Your jobs are now
displayed in alphabetical order. Once the search isfinished and the job is found, most users revert back to
the default selection of category.

Finding Job History
Searching For a Job
The Job Manager has a powerful search function.
Type in part of a file name and press enter to find all files
related to that name.
You can organize files by standard, created, last printed,
or alphabetically to find a specific file.

- 42 -The Job Manager allows you to see a full print history of ajob, including settings you used in each print. The
History window shows you the history of this job, whatmachine it was printed to, when it was first printed (Initial
Print), all subsequent prints, and all laser parametersused. To access this, double-click on the job, then selectHistory.

Section 4: The Epilog Job Manager
Using the Epilog Job Manager

You can now modify, print or save from this windowusing the listed settings or with new setting. The new
setting will be saved as the next print job completewith time stamp and date.

You can modify the settings, save as a new job, save as
the same job, print, preview, etc from this window.

Changing Program Settings
You can access the Program Settings by clicking on thegear at the top right of the page.

Color Mapping
To access the Color Mapping settings used in a file,
double-click on the file to open the Job Information,then click the Colors key.

On this screen you can set several different systemsettings, including:• Language: Choose from several languages.
• Default Length Units: Choose from inches,
millimeters, or centimeters.
• Job/Material List Display: To speed up job loadingwhen you have a long job list, you may want tochange to basic view for faster loading.
• Delete Machine/Folder/Subfolder/Job/Material
Confirmation: Turn delete confirmation message onor off.
• Backup Database: Save a backup of all files, material
settings, etc.

- 43 -

Section 4: The Epilog Job Manager
Using the Epilog Job Manager• Restore Database: Reload settings from a previous
backup.
• Clear Entire Database: Delete all settings, machines
and jobs from the database.
• Clear All Jobs: Delete all jobs in the database.
• Clear Uncategorized: Clear out all uncategorizedjobs in the database.

We will be adding new features to the software often, so
sign up for the Driver Update Notification list at www.
epiloglaser.com/register.

- 44 -

SECTION 5: USING THE LASER DASHBOARD™
Changing Laser Dashboard Defaults

The Epilog Dashboard is the print driver that sends your artwork and laser parameters from the computer to the laser.
The Dashboard can be installed from the driver CD that came in your accessories kit. It can also be downloaded from the
Epilog website. If you are just getting started and are in a hurry to engrave a job, you can do so by setting just a coupleof parameters in the Dashboard without having a detailed understanding of what different choices are available to you.
Note! When using the slider bars, there are several different ways to get the desired setting. These different
methods all follow standard Windows protocol, so they will work in other Windows software applications too.
•

Change the settings by clicking on the slider bar to move it, or typein exact numbers to the right of the slider.

•

Holding down the Alt key while clicking close to the slider will bringup a box outlining the slider and allow you to move in increments often.

The following sections provide detailed explanations of the different features in the Print Driver. Most engraving andcutting jobs can be accomplished by using only the General tab of the Print Driver. Advanced features for more complex
jobs can be found under the Advanced and Color Mapping tabs.

Changing Laser Dashboard Defaults
If you would like to permanently change any of the settings that we walk through on the next few pages, you can easily
set a new default for each of them.
1. Go to Control Panel | Devices and Printers
2. Right mouse click on the Epilog Engraver.
3. Click Properties.
4. Click Printing Preferences.
5. Change any of the settings. These changes will become the default settings for each new print job.
6. Click OK and close out all open windows.

When would you want to do this?
Most users set their defaults to match the materials they use the most. They might set the speed default to 100% because
they only engrave acrylic. They might only vector cut so they set the default Job Type to vector, or they might set the page
size to match the size of the engraving table. By following these quick steps you can make sure that these are the settings
you see every time you open the print driver.

- 45 -

Section 5: Using The Laser Dashboard™
General Tab

General Tab
The General Tab is where you will find 90% of the features you will utilize when sending jobs to the laser. Everything fromresolution to speed and power settings are all located on this one page.

7

5
1

2

6
8

3
4

1

Resolution

Set your print resolution from 75 to 1200 DPI. For the best engraving results, use a resolution equal to the resolution in
the raster images within your project setup. The resolution setting in the print driver will affect the engraving time (there
are twice as many engraved lines at 600 DPI as at 300 DPI) and the quality. For a detailed discussion on Resolution, visit“Resolution” on page 63.
2

Auto Focus

Activating the Auto Focus can be done on your computer by checking the Auto Focus box in the dashboard. If there is nocheck mark in this box, Auto Focus will be disabled and the table will not move up or down when the job starts. When ajob is started and Auto Focus has been enabled, the table will automatically rise until the plunger comes into contact withthe material at the first point of engraving. For more information on Auto Focus, see “Auto Focus vs. Manual Focus” onpage 75.

3

Center Engraving

The Center Engraving Option allows you to define the center of your artwork as the primary reference point (Home
Position) of your engraving or cutting. The Center Engraving Option has been designed to be used in conjunction with the
X/Y Off feature on the Control Panel. Center engraving differs from standard printing where the upper left corner of thepage and the upper left corner of the laser table define your primary reference point. For more information, visit “Center
Engraving” on page 85 in the manual.
- 46 -

Section 5: Using The Laser Dashboard™
General Tab

4

Job Manager

You can choose to print to either the printer (your laser), the Job Manager, or both. This allows you to send your job to
the Job Manager without sending it to the laser so you can then print the job directly from the Job Manager at a later time
without accessing your graphic software. This is an easy way to set up an entire day’s jobs all at one time.

5

Job Type

Choose between the three modes of operation.
• Raster Mode: Used for engraving or marking materials. Typical applications include engraving clipart, scanned
images, photos, text and graphic images. Vector lines that you want to engrave rather than cut should be set 0.006”(0.152 mm) or greater line thickness.
• Vector Mode: Selected when you are running only cut lines, or for use with the Red Dot Pointer for previewing
the job processing area. In vector mode, a line is recognized as a line to be cut based on the line width (or stroke).
These lines can also be affected by resolution, but we’ll discuss that in a later chapter. To make things easy, set any
cut lines to a line width of 0.001” (.0254 mm), or hairline width in CorelDRAW.
• Combined Mode: Used when you engrave and cut in the same job. The laser will always engrave first, then follow
with the vector cutting mode.
Note on Vectors: If you are in Vector or Combined mode, all thin lines will be vector cut! This can be
disconcerting because even if the lines are not visible in your artwork they will still cut. Usually, this happens
when incorporating a clipart image that has hidden lines that are not readily apparent. Please refer to “Settinga Vector Cutting Line” on page 63 for an illustrated explanation of how this can affect your work.

6

Piece SizeEnter the size of the page you used when creating your artwork. Some laser users prefer to design their piece with a page
size matching the page they are engraving, while others prefer to design with the page size set to the full engraving table.

7

Raster Settings

Speed: Determines the travel speed of the carriage in Raster mode and is adjustable in 1% increments from 1 to 100%.
The slower the speed, the deeper the engraving. Speed settings are heavily dependent on the hardness and the thicknessof the material being engraved with harder materials requiring slower speeds for deeper engraving. Slower speed settings
will produce greater depth of engraving. Please refer to “Appendix B: Material Settings” on page 143 in this manual.
Power: Determines the amount of laser energy that is delivered to the piece being cut and is adjustable in 1% increments- 47 -

Section 5: Using The Laser Dashboard™
General Tabfrom 1 to 100%. The higher the power, the deeper the engraving. Please refer to “Appendix B: Material Settings” on page
143 in the manual.
Engrave Direction: This feature applies to raster engraving only and allows you to engrave your project either from the
top-down or the bottom-up direction. In standard top-down engraving there can be a large amount of engraving debris
generated, especially on materials such as plastic, wood and rubber. As the debris moves toward the exhaust plenum,
some of it collects in the area that has just been engraved. Bottom-up engraving prevents the debris from collecting in the
freshly engraved spaces.
Dithering: This setting defines how the dot patterns will be engraved in raster images that contain grayscale images,
blends, or color. The Dashboard offers six different dithering patterns to enhance your engraving projects. The default
mode is Standard. This mode can be used for all images, including photographs, but some images improve when engravedwith other dithering patterns Dithering is used only for Raster engraving and has no effect on vector cut lines. For more
information, go to “Image Dithering” on page 77.

8Vector Settings

Speed: Determines the travel speed of the carriage in vector cutting mode and is adjustable in 1% increments from 1
to 100%. The slower the speed, the deeper the cut. Most cutting applications require relatively slow speed settings,
and the speed is heavily dependent on the hardness and the thickness of the material being cut. Slower speed settings
will also produce better edge quality. High speeds are provided for draft mode only and are not intended for production
applications. For more information, visit “Appendix B: Material Settings” on page 143.
Power: Determines the amount of laser energy that is delivered to the piece being cut and is adjustable in 1% incrementsfrom 0 to 100%. The higher the power, the deeper the cut. The amount of power necessary to cut completely through agiven material is also heavily dependent on the hardness and the thickness of the material. For more information, visit“Appendix B: Material Settings” on page 143.
Frequency: The number of laser pulses that the laser fires per inch of travel. The frequency is set in the dashboard andcan be adjusted from 1 to 5000. A lower frequency number will have the effect of less heat because fewer pulses are being
used to cut the material. Lower frequency rates are helpful for products like wood, where charring is evident at higher
frequencies. High frequencies are useful on materials like acrylic where a large amount of heat is desirable to melt or flame
polish the edges.
Vector Sorting: A check mark in the Vector Sorting box will order the sequence of the vector cuts. You have two modes
to choose from with vector sorting: Optimize or Inside-Out. In Optimize mode, vectors will be cut in the most efficientmanner and will generally vector the next closed line to the one just finished. This is by far the most preferred method as
it saves the most time, is the most predictable and will create a continuous line path if the line is made from disconnectedline segments.
Inside-Out mode will vector from the inside object first to the outside objects last. As an example, if you have a small circle
surrounded by a larger circle, the small circle will cut first.
If sorting is not checked, the vectors will cut in the order in which they are presented by the software, which most software- 48 -

Section 5: Using The Laser Dashboard™
Advanced Tab

applications use order of creation.
Frequency Automatic: The laser frequency (pulsing) can be set to automatic. When this is enabled the laser willautomatically adjust the pulsing of the laser to a value of 5000.

Advanced Tab
The advanced tab contains advanced features including 3D, stamp mode and configurations.

1

2
4
3

1

Raster Type

Basic Mode: This is the mode you will use for most engraving projects. The laser will use a uniform engraving speed andpower for the graphic, providing a consistent engraving.
3D Mode: When selected, instead of looking at the dots and determining where to fire the laser based on the dot spacing,
we look at the dots and determine how much laser power (wattage) to apply to each dot, allowing us to create a 3D effectwhen deep engraving in materials like wood. For more information go to “3D Engraving” on page 113.
Stamp Mode
The stamp option automatically converts your artwork into to a format that will produce a laser engraved stamp. Thisfunction automatically inverts your artwork so that the background is engraved away while your text and graphic images
are left standing. It also puts a supporting shoulder around every component of the artwork.

- 49 -

Section 5: Using The Laser Dashboard™
Advanced Tab
2

Stamp Settings

The stamp option automatically converts your artwork into to a format that will produce a laser engraved stamp. Thisfunction automatically inverts your artwork so that the background is engraved away while your text and graphic images
are left standing. It also puts a supporting shoulder around every component of the artwork. Because of the unique natureof Stamp Mode, we have devoted a sub-section on all aspects of stamp making and printing. Please see “Rubber Stamps”
on page 120 in this manual for detailed instructions on producing and printing

Select Stamp to enable stamp
mode options.
Shoulders: Adjusts the angleof the sides of the stamp.
Widening: Adjusts theboldness of the character.
Mirror: Inverts the artwork.
Fence: Defines outer borders.

3

Update Firmware

When you are ready to update your laser’s firmware, click here and load the file. For more information, visit “Section :Upgrading the Operational Firmware” on page 109.

Configurations
The Configurations feature is a comprehensive data management tool that is used to save all of your Dashboard
settings for individual jobs. Saving the Dashboard settings as a database file allows you to retrieve the job parametersat a later time. This saves you the trouble of trying to remember what speed, power and other settings you used on a job
you did three months ago. All of your settings can be stored as a permanent record.
4

For example, in your database you can have settings for acrylic, coated steel, glass, and many more materials. After eachconfiguration file name, you can see if the saved settings are for a Raster, Vector or Combined job, the resolution, and thepiece size within that file. To use any of these settings, click the Load key.
If you find a setting you would like to save into a new configuration file, simply create the settings within the three Laser
Dashboard tabs, then click Save.

- 50 -

Section 5: Using The Laser Dashboard™
Color Mapping Tab

The Driver Disc has a number of preset configuration files available. When you unzip your selected wattage’s configuration
files, they will save to c:/epilog/engraving setting. This is the default folder that the Laser Dashboard will look in to load
files available for your laser. After you have found the configuration files you want to use, click on the General tab to see
the settings that the loaded file brings up.

Color Mapping Tab
The Color Mapping feature is an advanced feature that must be checked to activate. Color Mapping is designed to be usedin either Raster mode or Vector mode, but not in Combined mode. While Color Mapping is a very powerful tool, mostusers use it for a few main reasons:

1

2

3

•

Using color so that multiple Speed and Power setting can be used in a single print job. Multiple speed and power
settings are most commonly used in Vector mode when one color is used for marking and another color is used for
cutting. Using different colors allows users the ability to sequence the order that objects will be marked.

•

Using different colors allows users the ability to sequence the order that objects will be cut or engraved.

Color Mapping accomplishes these tasks by assigning laser attributes to the different colors in your artwork. The functions
that can be controlled by color are: Speed, Power, Frequency, Raster On/Off, Vector On/Off, Air Assist On/Off. For a detailed
look at the laser’s Color Mapping capabilities, visit “Color Mapping” on page 78.

1

Enable Color Mapping

When this check box is selected, the laser will use the settings assigned to each color. For any colors that are in yourartwork, but not in the color mapping settings, the General settings will be used.

- 51 -

Section 5: Using The Laser Dashboard™
Additional CorelDRAW Laser Dashboard Features
2

Adjust Settings

Use the slider bars to create any RGB color and set the laser parameters. Adjusting the settings does not actually change
the values. Select the Right Arrow key to finalize the settings.
3

Color Map Summary

The Color Map Summary area is located on the right side of the window and offers a visual display of all of the color
mapped settings. You can quickly see each color and the speed, power, frequency, focus, mode and Air Assist settings foreach of the different colors within your file.

Additional CorelDRAW Laser Dashboard Features
Each program you use will provide different ways to manage these functions.
CorelDRAW offers a very straight forward way to access each of these features.

Multiple Passes
You can automatically engrave or cut a job multiple times by setting the Number ofCopies to the number of passes that you want to make. When each pass is finishedthe laser will automatically start another pass until all passes are complete.

Print Range
If you only want to print one aspect of your project (for example, just the text in the document), you can select that part of
the file, then click Selection and the laser will only engrave or cut that piece of your file.

Multiple Pages
When you want to engrave multiple pieces within one document, such as five different engraved glass mugs, each with adifferent name, you can use the Multiple Pages feature of CorelDRAW. Set up each of the mug files on a separate page inyour single CorelDRAW file, then when you print to the laser you can choose either Current document to print all of thepages or you can specify which pages you want to print by adjusting the settings in the Print range box. You can view thedifferent pages in the Print Preview screen.
When a multiple page job is printed to the laser, each of the pages will transfer to the Control Panel with the first filecoming across as Job:1. File Name, then Job:2. Page 2, Job: 3.Page 3. Remember, the last page of the job will be thecurrent file when you go to the laser’s control panel, so scroll back to Job 1: File Name to run that one first.
If you start engraving the jobs and become uncertain about which pages are which, you can refer back toyour print preview screen and the Page number in the laser will correspond to the page number in the print
preview.
- 52 -

SECTION 6: MINI/HELIX CONTROL PANEL
Display

Display
You will see one of two displays - icon only or text. The display shows valuable information associated with the highlighted
Functional Menu items. We will explain the different information that will be displayed as we go through the descriptionof each menu item.
Icon Only Display Panel:Go

Set Home

Data

Speed

Job Delete

Pause

X/Y Off

Maintenance

Power

Jobs

Reset

Pointer

ConfigJob Save

Focus

Text Display Panel:- 53 -

Section 6: Mini/Helix Control Panel
Button Functions

Button Functions
Go Button•

Press the Go key to start or resume a job.

Pause Button•

Pressing the Pause key will pause the lens carriage and the laser beam will be shut off. If the Pause key is pressed
during raster engraving mode the lens carriage will pause on either the far left or far right of the engraving line thatis in process. If the Pause key is pressed while in vector cutting mode, the lens carriage will pause at the end of aline segment or at the next line node location.

•

Once the lens carriage has stopped, you can open the door to examine the engraving. By closing the door andpressing the Go key, the engraving/cutting job will commence where it left off. If the item being engraved is not
moved the engraving/cutting registration will not be affected.

•

Note: Opening the door on the laser during engraving or cutting will stop the laser from firing; however,the lens carriage will continue to move. It is important to stop the job before you open the door toensure the engraving/cutting is completed.

•

If you press the Pause key while in vector mode it may take some time for the system to actually stop. The systemneeds to get to the next node in a vector before it can stop.

Reset
•

Pressing the Reset key will move the carriage back to its Home Position. Press the Reset key after you have pressed
the Pause key, or after you have moved the carriage when using the X/Y off function.

•

Reset does not erase the job from the laser systems memory; rather it will stop the engraving job in process andsend the carriage back to the Home Position.

Set Home
Once you have moved the lens assembly by hand to a temporary Home Position, pressing the Set Home key will set thisnew position as you new temporary Home Position. This temporary home now becomes your new upper left corner.
The process of setting a temporary Home Position involves the following steps:
1. Press X/Y Off.
2. Press Go to disable X and Y axis (press Pause to cancel and send the carriage back to its park position.)- 54 -

Section 6: Mini/Helix Control Panel
Button Functions

3. Move the lens assembly by hand to your desired location (remember to turn the Red Dot Pointer on as a visual
locator aid).
4. Press Set Home to establish your new Home Position.
After you have set home, pressing the Reset key will move the carriage to its park position approximately
1/2 inch (12 mm) to the front of where you set home.
5. Resetting Home Position: Once you are finished with your temporary Home Position and want to restore thecarriage to the upper left corner of the machine, press the Maint key. Press the down arrow to see 1. Restore
Home. Press the Go key and the Home Position will be restored to its normal upper left corner park position.

X/Y Off
Pressing the X/Y Off key and then pressing the Go key disables the X and Y motors and allows the operator to movethe carriage by hand to any location on the table. Moving the carriage by hand allows you to perform several different
functions:
1. Manually focus anywhere on the table or on the optional Rotary Attachment. To manually focus anywhere on thetable, disable the axes by pressing the X/Y Off key, then the Go key. Move the carriage to the desired focus position.
Place the manual focus gauge on the carriage and press the up or Down cursor keys on the keyboard to move thetable up or down until the focus gauge is just touching your work. Your focus is now set to the proper focus height.
After you have focused, press the Reset key to send the carriage back to its park position.
2. Accurately determine the X and Y axis location. When you disable the axes and move the carriage by hand, the X
and Y axis coordinates will be displayed on the LCD panel.
3. Create a new temporary Home Position. Using the Red Dot Pointer helps to locate the precise position where youwant your new Home Position to be located. Use the X/Y Off key in conjunction with the Set Home key to create a
temporary Home Position.
Be careful to avoid touching the optics while moving the carriage!

Pointer
The Pointer key is a toggle switch that turns the laser system’s Red Dot Pointer on and off. When the Red Dot Pointer ison, the indicator light directly to the left of the pointer key will be illuminated. For more information visit “Red Dot
Pointer” on page 83.

Data Transfer
This light will illuminate when data is being passed to the laser. This is a handy tool when you are checking to see if yourlaser is connected to your computer.
- 55 -

Section 6: Mini/Helix Control Panel
Button Functions

Maintenance
The Maintenance key provides two menu options:
1. Restore Home: If you have used X/Y Off and Set Home to create a temporary Home Position, you will use thisoption to reset your system to the standard upper left Home Position. Pres the Maint key, then press the Down
Arrow. When the menu displays 1: Restore Home, press the Go key and the carriage will return to the upper leftcomer of the table.
2. Align Laser: This option is normally only used by the factory to align the laser beam, but it can also be used should
your laser beam require alignment in the field. Please contact Epilog Technical Support at (303) 215-9171 before
using this feature.

ConfigThere are a number of factory settings that normally only need to be set once at the factory to calibrate the system. All of
the calibration settings can be accessed using the Config key. To access the configuration menu, press the Config key, thenuse the right arrow to scroll through the options.
1. X Home: Increasing this value moves X Home closer to the left ruler. Range: -600 to 0.
2. Y Home: Increasing this value moves the Y Home closer to the top ruler. Range: -600 to +200.
3. X R Home: Increasing this value moves the X Rotary Home closer to the left ruler. Range: -3000 to +600.
4. Y R Home: Increasing this value moves the Y Rotary Home closer to the top ruler. Range -1200 to +1200.
5. Focus Adj: Increasing this value will increase the gap between the focus lens and the work piece when using theAuto Focus. Range -200 to +300.
6. Laser Match: Establishes left to right vertical alignment of alternating raster lines. Range -20 to +20.
7. Stamp Match: Establishes left to right vertical alignment of alternating raster lines for stamp mode. Range -20 to+20.
8. Bed Size: This is a factory setting that should not ever need to be changed. The wrong bed size will affect yourability to use the entire table.
9. AirA Raster: Yes setting activates the air assist when the machine is in raster mode.
10. AirA Vector: Yes setting activates the air assist when the machine is in vector mode.
11. Auto Delete: Automatically deletes every job after it has finished running if the job is stopped or reset. The factory
default is No.

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Section 6: Mini/Helix Control Panel
Button Functions

12. Sys Units: Choose between inches and millimeters.
13. Laser TM: Activates laser tickle mode. O is off, 2 is most commonly used if required. Range is 0 to 3.
14. Laser TI: Activates the laser tickle duration. 0 is off, 1 is the most common if used. Range 0 to 3.
15. M.Control X: Activates the motor control signal when necessary in the X-axis.
16. M.Control Y: Activates the motor control signal when necessary in the Y-axis.
17. Load FL Job: Yes displays the jobs that have been saved to permanent memory. Saved jobs will be loaded to thedisplay queue each time you power on your machine. No will hide the permanent jobs and they cannot be accesseduntil this setting is switched to Yes.
18. Europe: If set to yes, European system regulations are implemented in the system.

Speed
During an engraving job or when the laser is idle at Home Position, the speed of the job can be viewed on the control panel
by pressing the Speed key. In raster mode you can change the speed on the fly. Speed can only be changed on the fly inraster mode. You cannot change the speed on the fly during vector cutting.

00:00:12 SP=100%

Pressing the Speed key while engraving will change the display to show the speed setting of the job while it is running (seeimage above). Pressing the Up or Down arrow key will increase or decrease the speed of the carriage. Normally you willneed to increase or decrease the speed by 10% or more before you start to notice a visible change in the speed.
Changing the speed on the fly is a useful way to experiment to get just the right speed setting for a material
you are not used to engraving. You cannot change the speed on the fly in vector mode.

- 57 -

Section 6: Mini/Helix Control Panel
Button Functions

Power
During an engraving job or when the laser is idle at Home Position, the power of the job can be viewed on the control panel
by pressing the Power key. In raster mode you can change the power on the fly, but you cannot change the power on the
fly during vector cutting.

00:00:12 PW=100%

Pressing the power key while engraving will change the display to show the power setting of the job while it is running.
Pressing the Up or Down arrow key will increase or decrease the power output of the laser in raster mode. Normally you
will need to increase or decrease the power by 10% or more to see a visible change in the laser’s speed.
You can also change the power from the laser system when it is in idle mode. To do this, press the Power key, then press
the Up or Down arrow keys to change the power. Press Go and job will run at the changed power setting.

Job Save
Pressing the Job Save key will permanently save the job shown on the display into permanent memory. You can save ten
jobs of 1 MB or less, or five jobs of 2 MB or less. Saved jobs can be viewed or hidden.

Job Delete
Pressing the Job
Delete key will delete the job that is shown on the display. Pressing job delete will delete both
permanent and temporary jobs.

Jobs
Pressing the Job key displays the file name of the last job stored in memory. After pressing the Job key, pressing the Up
or Down arrows allows the operator to scroll through all of the saved jobs that are stored in the laser system’s on-board
memory.

- 58 -

Section 6: Mini/Helix Control Panel
Job Storage: Temporary Memory

You can loop continuously through all of the jobs stored in the laser system. Pressing the go key will start the job that isdisplayed. The jobs are numbered, so if you send the same job more than once, you will still be able to distinguish it fromthe other jobs with the same name.

Focus
Pressing the Focus key allows the operator to raise or lower the table by pressing the Up or Down arrow keys. When the
Focus key is pressed, the carriage will move out (forward and to the right) several inches (approximately 50 mm) from its
standard park position in the upper left corner.
If the table is too high, the carriage may collide with any material that is between the park position andfocus position. To prevent the carriage from colling with your material you can do one of two things:
1. Press the Pause key first before pressing the Focus key. Pressing the Pause key immediately before pressing
Focus holds the carriage in its park position allowing you to lower the table with your material in place.
2. Remove your material, press the Focus key and use the Down arrow to lower the table.
To manually focus anywhere on the table see the description for the X/Y Off key and Set Home key for a full explanationof this feature.

Job Storage: Temporary Memory
While there is no key for this, the laser has the capability to store multiple jobs in temporary memory. The machine willstore any and all jobs sent until there is no free temporary memory left. For all practical purposes, there is no limit to thenumber of jobs you can send to the laser.
Note: Temporary jobs stored in the laser systems will be erased when the laser system is turned off. For
permanent job saving, print the file to the Job Manager, where you can file the job for later retrieval along withall settings you used in the past.

- 59 -

SECTION 7: QUICK START GUIDEFirst Test Job

First Test Job
When you have your laser and print driver installed, you are ready to start engraving! To get started quickly and run asample piece of material on your new laser, the following is a quick setup guide outlining the general steps for running afirst job. A detailed set of instructions for each step of the process follows this quick start guide:
1. Find a piece of scrap material to engrave. This might be wood, anodized aluminum or plastic.
2. In your graphic program, create a new page that is the same size as the piece of material you will be engraving.
3. Turn on your laser and wait for a beep to note the machine is initialized.
4. Place your sample material on the table in the upper left corner. Make sure the table is low enough to accommodate
the material. If not low enough, press the Focus key, then the down arrow to lower the table before placing youritem on the table. Close the door.
5. In your graphic software, print the file. Select the laser as your printer.
6. Click Properties to see the Laser Dashboard. Set a resolution (300 or 600 DPI usually), check the box next toAuto Focus, set a page size to match the page size of the file, and choose a speed and power setting under rastersettings. See “Epilog Mini / Helix Suggested Material Settings” on page 143 for suggested speeds and powers.
7. Click OK to exit the Laser Dashboard and click Print to print the page to your laser.
8. Turn on your exhaust fan or filtration unit.
9. At the laser, the job you sent over will be shown on the LCD display. Press the Go key to run the job. The job will
start running.

Artwork Setup
When setting up artwork for the laser, you can use most graphic software package of your choice, such as CorelDRAW
or Adobe Illustrator. There are three different modes of operation for the laser and the way you setup your artwork will
determine if you raster engrave, vector cut, or use combined mode.

Raster Engraving
Raster engraving can best be described as very highresolution dot matrix “printing” with a laser. Rasterengraving is used to create highly detailed graphic
images. The laser head scans back and forth, left to right,
engraving a series of dots one line at a time. As the laser
head moves down line by line, the dot pattern forms theimage that was printed from your computer. You can rasterengrave scanned images, text, clipart, photographs, or line
drawings.

- 61 -

Section 7: Quick Start Guide
Artwork Setup

This artwork is a good representation of a raster file. The photograph of the tiger will raster engrave, as will the text thathas been placed on the page.

Vector Cutting
When you are vector cutting, the laser is following a continuous
path that follows the outline, or profile, of an image. Vector
cutting is normally used to cut completely through materials
such as wood, acrylic, paper, etc. It can also be used for quick
marking of characters and geometric patterns. You can vector
cut with the laser by setting objects and text to be unfilled anddrawn with a 0.001” (0.025 mm) outline. The thin outline willproduce a vector cut.
This graphic shows a vector image made up of lines. You cantell it is a vector image because you can individually select anyof the lines and manipulate that part of the graphic.
When vector cutting, we always suggest that you use the Vector Cutting Table or Pin Table to protect the back of yourmaterial as well as your table from laser marking.
Note: If your raster artwork contains thin lines between .001” (.025 mm) and .007” (.177 mm) depending on
resolution, and you are using Vector or Combined mode, those thin lines will all vector cut. The most common
setup where this occurs is when you have a clipart image with hidden lines that you send to the laser using
Combined mode. The artwork shown below is a good example of a piece of clipart as it appears on the screen (top) andthe hidden lines (bottom) that will vector cut if you are in Combined or Vector mode. If you only want to raster engrave,
make sure you select Raster mode in the Epilog Dashboard.
In CorelDRAW you can view just the lines (bottom view) by clicking on the View key in the menu bar and selecting Simple
Wire Frame. The upper image is a complex piece of clipart. The lower image shows all of the hidden lines that are in thispiece of clipart. If this clipart image were run in Combined mode, it would first raster engrave most of the car then vector
cut any of the thin lines below .007” (.177 mm). You can also use the Preview function of the Epilog Job Manager to view
only vector lines. See “Previewing Your Job” on page 41.

Clipart that looks like it is a raster
file is actually often made up ofsmall lines. If the lines are set too
thin, then they may cut as well asengrave if you send to the laser in
combined mode.
- 62 -

Section 7: Quick Start Guide
Setting a Vector Cutting Line

Setting a Vector Cutting LineThe laser determines which lines to engrave or cut based on the width (stroke) of each line. If you’re using CorelDRAW,
any line set to hairline width will cut. But in other software what width should you set a line to? Different line weights willengrave and cut at different widths and resolutions.
The table below shows various line widths and which will cut at the different resolutions. To be safe, set all vector lines to.004” (.101 mm) or less to make sure they will always cut.
Line Width

150 DPI200 DPI300 DPI

400 DPI600 DPI

1200 DPI.001” (.025 mm)

Cut

Cut

Cut

Cut

Cut

Cut

.002 (.058 mm)

Cut

Cut

Cut

Cut

Cut

Cut

.003 (.076 mm)

Cut

Cut

Cut

Cut

Cut

Cut

.004 (.101 mm)

Cut

Cut

Cut

Cut

Cut

Cut

.005 (.127 mm)

Cut

Cut

Cut

Engrave

Engrave

Engrave.006 (.152 mm)

Cut

Cut

Cut

Engrave

Engrave

Engrave.007 (.177 mm)

Cut

Cut

Engrave

Engrave

Engrave

Engrave

Where do I set the Vector Line
Width?
Different software packages set the line width indifferent places. In CorelDRAW, you can find theoutline width in the top menu bar when a vector line isselected. In Adobe Illustrator it is called the stroke
width and you can find this setting in the Stroke Panel.
If you can’t select a line to set the width,
it may be because it is part of a grouped
object. Try to ungroup the object, thenselect the line. You also can’t select anindividual line if that line is part of a raster image.

Resolution
Print quality is commonly referred to as Resolution and is one of the variables that determine image quality. Resolution
is expressed in dots per inch (DPI) and is determined by the number of lines or dots that are engraved for every inch of
movement. Each horizontal line is referred to as a raster line. The higher the resolution setting, the finer the detail thatcan be achieved. Keep in mind that engraving resolution is only one factor in determining image quality. The quality of theartwork being sent to the laser can have a bigger influence on the look of the final product than the resolution. If low quality
artwork is being used, even the highest resolution will not improve it. Also keep in mind that image quality is subjective.
- 63 -

Section 7: Quick Start Guide
Setting a Vector Cutting Line300 DPI may be just fine for some images and some customers, while 600 DPI is the absolute minimum for others.
The diagram below shows the concept of raster lines and dots-per-inch (DPI). The arrows show the change in direction of
the carriage between raster lines. The difference in dot density between 300 DPI and 600 DPI.

600 DPI300 DPI

Resolution Settings:
75 – 200 DPI
These resolution values are typically used for non-production purposes where you want to experiment with image location,or if you want to quickly produce a rough draft. Low resolution setting are also useful when engraving products that you
don’t want to remove too much material while engraving, such as fabric.
300 DPI300 DPI is useful when engraving materials such as glass, marble, plastic and other items that don’t benefit from theengraved dots being close together.
400 DPI
This resolution value is ideal for many applications. It combines very good image quality with fast engraving times. Many
users like 400 DPI for all of their work.
600 DPI
When really fine detail or overall excellent results are required, most users choose 600 DPI.
1200 DPI
This resolution is used for projects that require the best engraving quality possible, or if engraving extremely small fonts.
Although it’s seldom used because, under normal circumstances, most people cannot visually discern the difference
between 1200 and 600 DPI. There are some users that appreciate this high level of quality and are willing to take twice aslong to produce an image at 1200 DPI as it would take them at 600 DPI.

Helpful Hints•

There are four times as many dots engraved at 600 DPI as there are at 300 DPI. Twice as many horizontally andtwice as many vertically.

•

The gap between the dots is very small at 600 DPI. At 300 DPI the lesser overlap is responsible for the jagged edges
that are visible when engraving at lower resolutions.

- 64 -

Section 7: Quick Start Guide
Setting a Vector Cutting Line•It’s important to remember that while resolution plays a part in producing good image quality, the artwork that issent to be engraved is just as important. If the artwork that is sent to the laser is poor quality, trying to engrave it at
600 DPI will not improve the quality. It’s always best to start with high resolution images. Poor artwork will probably
always look poor at any resolution, while good artwork will look good at any resolution.

•

Twice as many dots and twice as many lines at 600 DPI produces a much deeper burn into materials like woodthan you would see engraving the same image at 300 DPI. This is important to understand because depth of burnis closely associated with engraving resolution – the higher the resolution, the greater the depth of burn for a given
speed. The relationship between resolution, depth of engraving and Speed and Power setting is something that mostpeople figure out with just a little experience. “Appendix B: Material Settings” on page 143 helps to make thiseasy to understand by providing different Speed and Power settings and suggested engraving resolutions for eachdifferent material listed.

The photos below show a clipart image engraved at 300 DPI (top) and at 600 DPI (bottom). This clipart image is full ofdifferent shades of gray and you can see that the dot spacing is spread out more on the 300 DPI than it is on the 600 DPI.
Just changing the resolution to 600 DPI produces so much dot overlap that the fill patterns tend to blend together. It’s amatter of personal preference as to which resolution looks better, but these photos show the dramatic difference resolution
can make, especially when engraving with grayscale images.
300 DPI600 DPI- 65 -

Section 7: Quick Start Guide
Landscape or Portrait

Landscape or Portrait
You can engrave using either landscape or portrait modes. Depending on the artwork, you can increase yourefficiency and decrease the time it takes to engrave an image by changing the orientation of your file. Many
users set up their artwork in portrait mode and then rotate the artwork 90 degrees if they are going to print
from landscape mode.
This project setup shows the same job in portrait mode (left) and landscape mode (right). The landscape mode willengrave quicker because there is less turnaround time as the laser makes longer passes across the engraving table. For
example, at 100% speed and 100% power in portrait mode this graphic will take 56 minutes, 56 seconds, while inlandscape mode it takes 38 minutes, 54 seconds, a 34% time savings.
Engraving Time: 56:56

Engraving Time: 38:54

The drawings below show a job that works in the opposite way - the horizontal mode will take longer than the portrait
mode. You’ll notice in the portrait mode there are a number of white space lines that the laser can skip through, saving
engraving time. In the landscape mode there is not white space for the laser to recognize as it moves down the page, taking
the engraving time from 10:12 to 17:14. Experiment with the artwork that you use. It will quickly become second nature
which mode works best for different types of artwork.
Engraving Time: 10:12

Engraving Time: 17:14- 66 -

Section 7: Quick Start Guide
Piece and Page Size

A third consideration for landscape or portrait art setup is material specific. Some materials, such as wood or plastics thathave a grain or brushed look, will look better when engraved if the grain of the material runs parallel with the X-stroke ofthe carriage. While the orientation of material without a grain pattern is usually not important, it is important to keep thisin mind with woods that have a stronger grain pattern.
Less Desirable

Preferred

Travel direction of carriage

Wood Grain
Wood Grain

Piece and Page Size
Many users like to create their artwork on a page size that matches the size of the piece that is to be lasered. Compensating
for beveled edges or placing an image in an exact location is easy when there is a one-for-one relationship between thematerial and the page size of the artwork. If this method works for you, remember that you must also set the Piece Sizedimensions in the Laser Dashboard to match the page size you have set in your graphics software.
On the other hand, many users do not want to change the Piece Size dimensions in the Dashboard every time they print
something new. They prefer to use a page size that matches the table size and place their artwork into the upper left cornerof the page. Both methods are effective and it is a matter of personal preference which method is used.
Place the material to be engraved on the engraving table in the upper left hand corner, pressing the material firmly against
the metal rulers along the top and left edges.
Most material does not need to be held or clamped in place. Simply setting it on the table and letting gravity hold it in placeis enough. If you are using a material that is likely to move during operation or is very thin, you can hold it in place using
the Epilog Integrated Vacuum Table. Simply place it on the table flush against the upper left hand rulers, then cover any
remaining holes in the metal table with scrap material or a jig. This will create a semi-suction and hold the piece of material
in place. The material can also be held with a variety of materials such as masking tape, clay, magnets, etc. Creating jigs
is also an excellent method of holding materials that are high volume, or high value. Engraving or cutting a jig to match an
unusual shape is very easy to do with the laser from scrap wood, acrylic or even cardboard.

- 67 -

SECTION 8: CLEANING & MAINTENANCE
Reduce Fire Risk with a Clean Laser

Reduce Fire Risk with a Clean Laser
Cleaning the laser is an excellent way to prevent fire with the laser. A buildup of cutting and engraving residue
and debris is dangerous and can create a fire hazard in its own right. Keep your laser system clean and free ofdebris. Regularly remove the Vector Cutting Table to clean any small pieces that have fallen through the grid.
For more information on fire safety, see “Fire Warning” on page 5.

Cleaning the Auto Focus Plunger
The plunger for the Auto Focus assembly is mounted at the back of
the carriage that holds the focus lens. The bottom of the shaft needs
to be cleaned periodically for accurate focusing. Use a cotton rag andsome mild household cleaner (Windex, 409, or Isopropyl Alcohol) to
remove buildup from the plunger.

Plunger

Cleaning the Optics
About once a week, or if you notice dust building up, you will need to clean the optics (mirrors and lenses) of your laser. If
smoke, resin, or other contaminants are allowed to accumulate they will reduce the available laser power and may cause
damage to the optics.
MirrorFocus Lens

The two optical components most likely to requirecleaning are the focus lens and the mirror directly
above it. The lens and mirror are a single assembly andcan be removed from the machine for cleaning, but it
is generally not necessary. If you need to remove theassembly for a more complete cleaning, remove the two
3/32” hex screws that hold the lens to the carriage.
To clean the optics, use a high-quality cotton swab
moistened with the optics cleaner supplied in theaccessory kit. Please read the label on the bottle
carefully.

If you run out of the cleaner supplied by Epilog, Reagent or laboratory grade Alcohol can be substituted. Also, if “Golden
Grain” or “Everclear” are available in your area these are also good substitutes for the optical cleaning solution.
Never use Isopropyl Alcohol, Acetone, or water. They contain impurities which can damage the optics in yourmachine.

Wet the swab thoroughly with the solvent, and then blot it against a piece of cotton so that it is no longer soaking-wet.
Then daub the optic gently, rotating the swab after each daub to expose clean cotton to the surface until the optic is free
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Section 8: Cleaning & Maintenance
Cleaning the Optical Strip and Encoderof visible contamination. At that point, prepare a fresh swab and clean the surface with a gentle zigzag motion across it.
Avoid any hard “scrubbing” of the surface, especially while there are visible particles on it, and try not to use repetitive
circular motions. When you are done, be careful to remove any cotton threads that may have snagged on the mountings.
Allow the optics to dry before you operate your engraver.
In addition to the focus lens and the mirror directly above it,
there is a mirror located on the left side of the laser system
and is mounted to the X-beam.
This mirror is very well protected and should not needregular cleaning. It can be accessed with a cotton swab if it
does need cleaning.

2nd Focus Lens

Cleaning the Optical Strip andEncoderIf you engrave a lot of material that generates dust and debris, this can build up over time and prevent the optical encoderfrom working properly. Occasionally you may need to clean the optical encoder strip and the reader assembly. These
are located under the protective cover of the X-axis assembly. The optical encoder provides precise positioning for the
X-carriage. If the encoder reader or encoder strip gets dirty, the X-axis can lose position. If the X-axis carriage loses
position, it is just a matter of removing the X-beam’s protective cover and wiping off the optical encoder strip using a soft
cotton cloth or cotton swab soaked in distilled water or a mild dish washing soap.
To remove the X-beam cover, turn off the laser and loosen the two screws in front of the cover and five in the rear of thecover. You do not need to remove the screws - they just need to be loosened to remove the cover. Lift the cover from thebeam to expose the optical encoder and the optical strip.

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Section 8: Cleaning & Maintenance
Cleaning and Lubricating the Bearing Rails

The optical strip is a thin, clear piece of plastic that has very thin,small vertical lines on it. The strip runs the length of the X-beam fromleft to right. The cotton swab is shown on the rear side of the strip.
To clean, soak a cotton swab or cloth in distilled water and movethe swab across the front and back of the optical strip along theentire length of the strip. A diluted mild dish soap canalso
be usedOpticalStrip
to remove debris that water alone does not remove. Repeat with asecond, clean swab with distilled water.

The encoder reader is a horseshoe shaped device that straddles the encoder strip. There is a possibility that dirt and debris
can get inside the encoder. Blow some compressed air under the encoder to remove any dust and debris.
Canned air like this is used for cleaning keyboards, but be very careful not to tip the can so that liquid is not sprayed fromthe can. The liquid coming from the canned air can damage the encoder reader.
Use gentle pressure when cleaning the optical encoder reader and strip. They are not easily damaged, but the use ofexcessive force or sharp tools could damage either device. Do not disassemble anything other than removing the coverfrom the X-beam. Replace the cover once the encoder strip and encoder have been cleaned.

Cleaning and Lubricating the Bearing Rails
Clean the X-axis Bearing RailUse a soft cloth or cotton swab with some alcoholor similar mild solvent to clean each of the bearing
tracks which the optics (mirror and lens) run along.
A cotton swab is perfect for cleaning out the inside of
the grooved tracks of the X-axis rail.
Use a soft cotton cloth or cotton swab to clean theentire length of the X-axis rail.
This photo shows a cotton swab cleaning out the top
groove of the X-axis rail. There is another groove on
the bottom side of the rail. You will need to move the X-axis belt out of the way to access the rail. There is enough flex in
the belt to move it out of the way, but do not pull on it so hard that it becomes stretched or stressed.

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Section 8: Cleaning & Maintenance
Cleaning and Lubricating the Bearing Rails

Lubricate the X-axis Bearing Rail
After cleaning the rail, place about an inch long beadof Epilog supplied grease into the top and bottom
grooves of the X-axis rail. The following photo showswhere to grease the bottom groove of the rail.
After applying the grease to both grooves, run the
X-carriage over the grease to work it into the bearing
block and rail. Turn the machine off to easily movethe X-carriage back and forth over the grease.

Clean the Right Side Y-Axis Rail
Clean the length of the right side Y-axis rail using a soft cotton cloth.
Lubrication is not required.

Clean the right side Y-axis
rail with a soft cloth.

Clean the Left Side Y-Axis Rail
Clean the length of the left side Y-axis rail using a soft cotton cloth.
Lubrication is not required.
After cleaning the rails and bearings, clean off the table and the rest of
the inside of the machine. Spending just a few minutes a week will pay
off in the long run with better quality and performance.
The left side Y-axis rail should also be wiped with asoft cloth.

After cleaning the rails and bearings, clean off the table and the rest of
the inside of the machine. Spending just a few minutes a week will pay- 72 -

Section 8: Cleaning & Maintenance
Crumb Tray Cleaning

off in the long run with better quality and performance.

Crumb Tray Cleaning
The Crumb Tray is located below the Vector Cutting Table and collects small debris that falls through the table when vector
cutting. Open the front access door of the laser and slide the crumb tray out of the front of the machine to keep it clean.
This photo shows the crumb tray partially removed. Dispose of all debris on the tray.
Always keep the table tray clean! Remove all debris thathas fallen through the Vector Cutting Table. Debris andsoot build up in the tray create a dangerous fire hazard
over time.

Exhaust Cleaning
Cleaning the Vents
Clean the vents from the inside of the machine. It is best to use
a flexible plastic or wire brush that can access the inside of thevent.
Clean the vents with a brush.

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Section 8: Cleaning & MaintenanceExhaust Cleaning

Cleaning the Down Draft Ports
In addition to the top vents, also clean the down draft ports.

The down-draft ports
are located on the black
strips at the back of themachine.

Cleaning the Rear Exhaust Port
Periodically remove the duct from the back of the machine andclean both exhaust ports. Inspect and clean your exhaust fan andduct work that it to which it is connected.

Laser Tube
The laser tube used in your system does have a maximum service life, and there is very little maintenance that is required.
At some point in the life of the laser you will need to replace it for gas recharge, electrical repair or mechanical repair.
Replacing laser tubes is common practice and Epilog has made the process of changing tubes extremely easy for users to
perform with a minimum amount of effort. The laser tubes can be refurbished and are available on an exchange basis bycontacting Epilog technical support.
Ensure that all of the laser cooling fans are properly working at all times. The fans keep the laser tube cool and prevent itfrom overheating. An overheated laser tube will produce erratic output and may fail completely.
If the laser system is in a dirty or dusty environment, make sure that the cooling fins on the laser tube are kept free of dust
buildup. Use compressed air to blow the dust and debris off of the laser tube fins. Be sure that the system is unplugged
before performing any maintenance on the machine!

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SECTION 9: SYSTEM FEATURES
Air Assist

Air Assist
The Air Assist feature on the laser system is used to keep combustible gases
away from the cutting surface and to reduce flare-ups of more flammablematerials - such as wood and acrylic - as you cut through it.
The Air Assist directs a constant stream of compressed air across the material
surface at the point of burn removing the heat and combustible gases from thework surface. The constant air stream helps reduce charring and scorchingassociated with materials, such as wood, rubber, and acrylic.
Air Assist Tube

The Epilog Mini and Helix have been preplumbed for Air Assist so that all you need to do is to attach a small compressor pumpto the back of the machine. The pump can either be purchased through your Epilog
representative or you can connect your existing compressed air supply to the 0.25”(6 mm) receptacle at the back of the machine (30 PSI max).
Air assist should always be activated during vector cutting operations to reduce therisk of fire! For more information, see “Fire Warning” on page 1.

Auto Focus vs. Manual Focus
In order to engrave or cut a crisp, clean image, your material must be the correct distance from the bottom of the focus
lens. Setting the distance from the bottom of the focus lens to the top of your material is the process of focusing, and isaccomplished by placing your material on the table and moving the table up or down. There are two different methods offocusing: Manual or Auto Focus.

Manual Focus
The photo below shows the “V” shaped manual focus
gauge that is used to determine the correct distancefrom the focus lens to the top of your material. Thisgauge is included in the Accessories Kit that comeswith your system.
Place the manual focus gauge on the carriage andplace the object to be cut or engraved in the upper
left corner of the machine. Press Focus on the keypad, then use the Up and Down Arrows to move the table to the correctheight. Once the focus position has been established, remove the gauge. Press the Reset key.
If your material has a taper or curve, pick an intermediate point between the highest and lowest points being engraved andfocus on that point. In general, the area of the material being engraved needs to be relatively flat. If the area being engraved
differs in height by more than about an .125” (3 mm), the image will begin to look “fuzzy” or out of focus.

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Section 9: System Features
Auto Focus vs. Manual Focus

When you press the Focus key, the laser carriage will move out and away from the edge of the table. To preventthe carriage from moving out before focusing, press the Pause key first before pressing the Focus key. The
laser carriage will remain in the parked position, allowing you to use the Up and Down Arrows to move thetable to the correct focus height.
Manually Focus Anywhere on the Table: If you wish to focus at a point on the table other than in the upper left corner,
you can do so by disabling the axes and moving the carriage by hand to the location where you would like to focus. Press
the X/Y Off key, then the Go key. This disables the X and Y axes and you can now move the carriage by hand to any pointon the table. Press the Up or Down cursor keys on the keyboard to move the table to the proper focus height. After you
have focused, press the Reset key to send the carriage back to its park position. This process also works with the Rotary
Attachment.

Auto Focus
The Auto Focus takes the guesswork out of focusing the job to the right height.
It works on any solid surface, including transparent materials, such as glass andacrylic, and also works with the Rotary Attachment. Focus is determined at thefirst point of engraving or cutting to ensure precise focus.
The Auto Focus uses a plunger that is attached to the carriage to determine correct
focus position. When the Auto Focus is activated, the engraving table moves up
until the work piece pushes the plunger up. The table then moves down until thework piece is in precise focal position.

Auto Focus Plunger

Be careful when using the Auto Focus on uneven or irregularly-shaped items. The plunger must clear all edgesof the work piece or you may cause damage.
Activating the Auto Focus can be done on your computer by checking the Auto Focus box in the dashboard (see “AutoFocus” on page 46.) If there is not a check in this box, Auto Focus will be disabled and the table will not move up or
down when the job starts.
If you are using Auto Focus and you know there is not enough clearance between the lens carriage and yourmaterial, you will need to lower the table before you insert your material and start the job. To lower the table,press the Focus key on the Control Panel then use the arrow keys to lower the table.

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Section 9: System Features
Image Dithering

Image Dithering
Dithering defines how the dot patterns will be engraved in raster images that contain grayscale graphics, blends, or color
images. The Dashboard offers six different dithering patterns to enhance your engraving projects. The default mode isStandard. This mode can be used for all images including photographs. Dithering is used only for raster engraving andhas no effect on vector cut lines.
Laser engraved photographs on wood usually require a third party software package to produce a good image
that is suitable for the laser. Epilog recommends PhotoLaser Plus for this application. Users find it to be an
extremely valuable piece of software that is easy to use and will produce much better looking images whenworking with wood. Please contact your Epilog representative to learn more about this software package.

What is Dithering?
The best way to show dithering is to look at the exact same photo engraved in Standard mode and Stucki mode. Bothphotos were engraved at 300 DPI. With the two different dithering patterns you achieve a very different result, with a morestructured pattern for the Standard mode, while the Stucki mode results in a more random pattern that looks more naturaland pleasing to the eye.

300 DPI Stucki Mode

300 DPI Standard Mode

Dithering is a great way to enhance your engraved products, but it is very material dependent. A dithering pattern thatlooks good on marble might look very different when engraved on plastic. Give yourself some time to experiment withthe different dithering patterns. It’s easy to do and once you have a feel for it, you will be able to use it with confidence.
The drop-down list of dithering patterns is easier to think about if you separate the six options into two categories that wewill refer to as Clipart and Photograph:

Clipart Modes• Standard: This mode is the default mode and will be used for most engraving jobs that include text and clipart at
600 DPI.
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Section 9: System Features
Color Mapping• Brighten: This lightens the clipart, and some users also find this mode good for engraving photographs onto woodor marble at 600 DPI.
• Low Res: Adds an artistic half-tone type look to the engraving which sometimes helps when engraving lowresolution photos.

Photograph Modes:•

Floyd-Steinberg: Produces an almost wave-like pattern to an image. This works well for some photos containing
a great deal of detail. Photos with more monotone swatches of color may not be as pleasing as Jarvis or Stucki
modes.

•

Jarvis: Many users find this mode good for engraving photographs at 300 DPI. This mode produces a very nicelooking pattern on almost all photos.

•

Stucki: This mode produces results that are only marginally different than the Jarvis dithering pattern. It is also very
good for engraving photographs at 300 DPI. The differences between Jarvis and Stucki are very subtle.

Experiment with the different dithering patterns to determine which effect is most pleasing. It is not mandatory that you
use the clipart modes with only clipart images or photograph modes with all photographs. Many users prefer one of thephotograph modes for many clipart images, and one of the clipart modes for photographs. The choice is entirely up to you
and will take some experimentation.
We have included some sample photographs on the Epilog driver disc for you to experiment with. Use thesephotographs to engrave on different materials using the different dithering options so you can get a feel for
how each dithering pattern affects the image and the material.

Color Mapping
The Color Mapping feature is an advanced feature that allows you to set different engraving and cutting settings to different
colors within your artwork, and can be used in both raster and vector modes. The functions that can be controlled by color
are: Speed, Power, Frequency, Raster On/Off, Vector On/Off and Air Assist On/Off. While Color Mapping is a very powerful
tool, most users use it for two main reasons:
1. Using different colors to engrave at different speeds and powers within one document.
2. Using different colors to allow users the ability to sequence the order that objects will be marked.

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Section 9: System Features
Color Mapping

Using Color Mapping

1

2

1

3

Enable Color Mapping

When this check box is selected, the laser will use the settings assigned to each color. For any colors that are in yourartwork, but not in the color mapping settings, the General settings will be used.
2

Adjust Settings

Use the slider bars to set any RGB color and create the laser parameters. Adjusting the settings does not actually change
the values until you have finalized the settings by selecting the Right Arrow key.
3

Color Map Summary

The Color Map Summary area is located on the right side of the window and offers a visual display of all of the color
mapped settings.
1. To use Color Mapping, start by enabling the Color Mapping section by clicking the check box in the upper left
corner of the screen.
2. Select a color in the Summary area. We selected the color Red.
3. Adjust the laser settings in the Settings area.

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Section 9: System Features
Color Mapping

4. Once the laser values have been adjusted, press the Modify key in the Settings area. The available keys are:Add a Color

Modify a Color

Delete a Color Move Color Up in List

Move Color Down in List

5. You’ll see that in the Summary area, the new settings assigned to the color red are now displayed.

Color Mapping Functions
Speed: Applies a speed setting for all objects of the same color.
Power: Applies a power setting for all objects of the same color.
Freq: Applies a frequency setting for all objects of the same color.
Raster: With this box checked, all raster objects set to that color will be processed at the color mapped settings; however,this function will still not allow a vector line set to a Vector stroke width to engrave.
Vector: With this box checked, all vector objects set to that color will be processed at the color mapped settings; however,this function will still not allow a raster object to be processed as a vector.
Air Assist: With this box checked, all objects will be processed with Air Assist turned on.

Using Color Mapping for Multiple Speed and Power Settings
A fairly typical use for vector color mapping is in the architectural industry and making models. Users want to lightly markone part of the work piece and cut out another part of the same piece.
Usually, when using Color Mapping in Vector mode, users want to produce a different look on two separate areas of asingle piece of material in a single job setup. To achieve a different look for each mark the marking processes requiredifferent speeds and powers so this is a perfect job for Color Mapping.
Note: While you could set the vector line you want to just mark to an
engraving width, it takes much longer to engrave a box than to use
vector settings to quickly follow the line and mark it.
The graphic shows a simple architectural drawing. The drawing is set up so thatwhen we use Color Mapping, we will assign one speed and power setting to firstlightly engrave the window frames and a different speed and power setting tothen cut out the individual window panes.

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Section 9: System Features
Color Mapping

The outside frame of the house will not be Color Mapped since it is not a color that has been assigned in the Color Mapping
Summary area. That line and any other lines that are not a color mapped color will be processed at the speed andpower settings that are set in the General Tab of the Dashboard.
We have assigned the window frame vector line to the RGB green color, and the window panes to RGB red. You MUST use
an RGB color scheme in your artwork with the Color Mapping feature. CMYK values will not translate.
It’s best to use one of the six basic colors (red, green, blue, cyan, yellow, magenta) when color mapping, because thevalues in Color Mapping must match exactly the colors that are used in your graphics package. The RGB color scheme
uses numbers to define all colors and the six basic colors have the following numerical definitions:
Color

Red Color Value

Green Color ValueBlue Color Value

Red

255

0

0

Green

0

255

0

Blue

0

0

255

Cyan

0

255

255

Yellow

255

255

0

Magenta

255

0

255

A CMYK palette will not work! The six basic colors are easiest to use because they only use combinations of
255 and 0 (255 is the highest number value and 0 is the lowest in the RGB color scheme). Because all graphics
packages use the six basic colors, this is easy to do. The Laser Dashboard loads the six primary colors aspresets for your convenience. Any color can be added or deleted to meet your needs. Once your vector outlines are set up
in your artwork, Select File/Print and go to the Color Mapping Tab in the Laser Dashboard.
6. Make sure Color Mapping is checked so we can set up our color mapping settings.

7. In our example we want to mark the green window frames first, so green must be the first color at the
top of the list. Normally the color green is the second color down in the list. In order to move it we justselect it and press the Up key to move it up one position. We now have green at the top and red is thesecond color down. This is the order in which the colors will be processed.
8. With the green color selected in the summary, we set a higher speed and lower power (50% speed,
10% power) to just mark the top of the piece. When you have your settings as you’d like them, click the
Modify key.

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Section 9: System Features
Color Mapping

9. Repeat by selecting the Red color in the summary area, then adjusting the speed to 20% and power to 100%, thenclicking the Modify key.

Using Color Mapping to Adjust Object Order
Another popular use for color mapping is to adjust the order a series of objects engraved or cut. In this example there arethree columns of names we are engraving. If we engrave the left file in the image below, the laser carriage will have totravel all the way across the table, covering a lot of empty space, to engrave the image.
If we adjust the colors in each bar, we can setup the color mapping to engrave first the red bar, then the green
bars in the center, and finally engrave the blue bar on the right side of the page. The engraving time drops from
39:09 to just 22:14 by using Color Mapping in the file setup.
Engraving Time: 39:09

Engraving Time: 22:14

Additional Color Mapping Notes•

When color mapping is used, it always starts from the top color in the Map List and then descends through theremaining colors.

•

There’s one important distinction to recognize about how colors are raster engraved in standard engraving modevs. Color Mapping mode. In standard engraving mode different colors are interpreted as different shades of graythat will produce different fill patterns when engraved. In Raster Color Mapping mode all of the different colors areengraved as if they have a black fill. There is no way for a color to produce both a fill pattern and be color mapped at
the same time.

Non-Mapped Colors
Non-mapped colors will be processed last and will be processed using the Speed and Power settings from the General
Tab. An example would be artwork that has black lines as well as the red and green we are mapping. The black lines will
be processed last at the speeds and powers that are set in the General Tab.

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Section 9: System Features
Reset Home Position

Color Mapping in Combined Mode
Color Mapping in combined mode requires a little more planning than Raster-only or Vector-only modes.
1. Any object that is color mapped will be raster engraved first in the order the colors appear in the Summary sectionof the tab. Any other raster objects that are not color mapped will then be raster engraved using the raster settings
found in the General Tab.
2. After all of the raster objects have all been engraved, the vector objects will be cut in the order they appear in theSummary section of the tab. Any other vector objects that are not color mapped will then be vectored using thevector settings found in the General Tab.
For most jobs, Color Mapping is a powerful and easy tool to use and understand. Please keep in mind that because you
can control seven different variables and 17 different colors doesn’t mean that you should. With so many different settings
available in a single setup it has the potential to get overly complicated. Sometimes it’s easier to scale back on how manycolors a job should use.

Reset Home Position
To reset your Home Position, on the Control Panel and select the Maint key. Press the down arrow to see 1. Restore
Home. Press the Go key and the Home Position will be restored.

Red Dot Pointer
The Red Dot Pointer is a visible laser beam that runs in the same line as the invisible CO2 laser beam. The Red Dot Pointerserves several purposes on the laser, and will become one of your favorite features of your laser system. It is activated bypressing the Pointer key on the display panel.

Set a New Home Position
Use the Red Dot Pointer to set a new Home Position by pressing the X/Y Off key, then Go. Move the laser to the new Home
Position by hand and set a new Home Position by pressing the Go key.
When the laser is “parked” at the top-left corner, the Red
Dot Pointer will not be at the 0,0 Home Position. It is
moved slightly down and to the right. You do not needto adjust the home position.

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Section 9: System Features
Movable Home Position

Position Your Artwork
This is a popular use for the Red Dot Pointer and is one of the easiest ways to make sure each project you run
is going to engrave or cut in the correct position. Learn this easy task and use it!
1. For a visual representation of the engraving area on a project, create a box around your engraving area with a stroke
width of .001” (.025 mm).
2. On the General Tab, set a vector setting of 0% power. With the door of the laser raised so the laser won’t fire,run the job. The Red Dot Pointer will outline the area where the job will run, so you can make sure that you havethe correct positioning before running any job. (Setting the power to 0% will also protect you in case you forget toleave the door open).
3. Now you can reposition the artwork, or the piece you area engraving, so you have a perfectly placed engraving
project.

Movable Home Position
When engraving irregularly-shaped objects, Epilog’s movable Home Position feature will quickly become one of yourfavorites. You can simply set a new Home Position display panel on the Mini or Helix Laser.
Setting a new Home Position has never been quicker or easier. Let’s say you’re engraving on a custom acrylic award that
won’t quite fit in the upper left corner of the work area. By moving the award out into the center of the table and setting a
new Home Position at the upper left corner of the award, you can rest assured that your engraving will be placed accurately
on your engraving piece every time in a few easy steps.
1. Start by turning on the Red Dot Pointer at the Control Panel by pressing the Pointer key.
2. Press the X/Y Off key, then the Go key.
3. You can now move the laser carriage by hand. Using the Red Dot Pointer as a visual reference point, move thecarriage until you have positioned the pointer above your new Home Position.
4. Press the Set Home key.
5. Your new Home Position has been set. When you are done and want to reset your Home Position, press the Maint
key, then press the down arrow once until you see 1. Restore Home. Press the Go key and the carriage will moveback to the original Home Position.

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Section 9: System Features
Center Engraving

Center Engraving
The Center Engraving feature allows you to define the center of your artwork as the primary reference point (Home
Position) of your engraving or cutting. The Center Engraving feature has been designed to be used in conjunction with the
Set Home feature of the laser. Center engraving differs from standard printing where the upper left corner of the page andthe upper left corner of the laser table define your primary reference point. To see where to set Center Engraving in thedriver, see “Center Engraving” on page 46.
•

You can identify a Center Engraving job at the laser when you see an asterisk at the end of the job name.

•

If you get a Position Error reading on the display screen, your artwork is going to go outside of your available work
space.

•

There are four choices for Center Engraving: Center-Center, Left-Center, Top-Center and Page-Center.

Center-Center
When using Center-Center, the overall size of your work piece and the upper-left corner reference point are not important.
With Center-Center engraving the important starting points are the size of your artwork and the available space for it on
your work piece. With Center-Center you’re interested in positioning the center of your artwork to a specific point on yourwork piece, no matter where your work piece is on the laser table. When using Center-Center you can place your artworkon almost any size of page and almost anywhere on that page.
The detailed examples on the next few pages show how easy it is to think differently about Center-Center jobs.
Example: A customer brings you a small electronic item to engrave, such as an iPhone. To
quickly engrave the item without extensive measuring, follow these quick steps:
1. Measure the area you have available for engraving. For the iPhone we have about 2” x
1.5” (51 x 38 mm) of engraving area.
2. In your graphic software, create a new page. Page size is not important, so set the page
size to larger than the area you want to engrave. We have created a page 4” x 4” (101 x
101 mm). Place your image anywhere on the page and size it to fit in the 2” x 1.5” (51 x
38 mm) engraving area.
3. To ensure the graphic is correctly positioned, draw a vector box around your artwork witha vector cutting stroke width (.001” or .025 mm). Print the box to the laser.
4. Click the check box next to Center Engraving in the General Tab of the driver.
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Section 9: System Features
Center Engraving

5. In the drop-down box, select Center-Center.
6. Set the page size to match the page size in the Laser Dashboard (4” x 4” or 101 x 101 mm).
7. Select Vector as your job type.
8. Set a Vector Power Setting of 0% and print the job to the laser.
9. Run the job with the laser door open (so the laser won’t fire). If the engraving area is lined up, delete the outline
you created and print the engraving job to the laser.
10. After the job is complete, you can reset the Home Position by pr the Maint key, then press the down arrow once
until you see 1. Restore Home. Press the Go key and the carriage will move back to the original Home Position.
While Center-Center is the most common use for the Center Engraving features you can also use Center-Left and set a
Home Position that is the left portion of your engraving area. Center-Top is at the middle, top area of the area you want toengrave. Depending on the object you are engraving, this may be easier to find than the center point of the engraving area.

Center-Center

Center-Left

Center-Top

The red circle signifies the Home Position for each Center Engraving choice.

Page-Center
When you are engraving an unbalanced image (not equal left to right or top to bottom), you will want to use the PageCenter feature. For this example, if we engrave the image with Center-Center settings, the graphic will not look centeredon the object because the actual center point is to the right of the point we want to center in the logo. To get around this,we’ll use Page-Center.

Actual center point.

Center point we want to use.
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Section 9: System Features
Front Access Door

1. Set the page size to the area you want to engrave. Unlike when we used Center-Center, page size is importantwhen using Page-Center.
2. Center your graphic on the page with the center point you want to use (the image on the right).
3. In the Laser Dashboard, check the box next to Center Engraving in the General Tab, then select Page-Center fromthe drop-down box. Set the piece size to the size of the page you created.
4. Set the Home Position as the center of the object you are engraving using the steps in the previous example.
5. Run the job and you’ll have a perfectly centered image.

Front Access Door
The front access door is usually used for easy loading and unloading of
palletized materials. The door is interlocked and the laser will not fire if
the door is open.
The front access door is supported by struts. The struts can be
disconnected if you wish to open the door more than the standard 90
degree opening. Remove the left and right thumb screws to allow thedoor to open the full 180 degrees.

Task Plate
The Engraving Task Plate is our general-purpose engraving table surface used
for all projects that do not include vector cutting. At a solid 1” (25.4 mm)
thick, the engraving task plate provides the most even, flat engraving surface
possible so you will have the same engraving quality no matter where you areengraving in your system, from the top-left corner to bottom-right corner. The
Engraving Task Plate is easily removable for cleaning when needed by flipping
the rulers up and pulling out the table.

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Section 9: System Features
Vector Cutting Table

Vector Cutting Table
The Vector Cutting Table is used when you are cutting all the way througha material, so the laser beam is penetrating beyond the material being
cut. The Vector Cutting Table allows the laser beam to continue throughthe gridded area, reducing backside burning by the lifting the material off
the table and supporting it on an aluminum honeycomb grid.

There is a leveling bar located below the vector cutting table thatshould always be in place to have the most level cutting table possible.
To access the bar lift the rulers and remove the gridded table.

Changing the TableTo remove the Vector Cutting Table or Task Plate, lower the table approximately one inch (25.4 mm). Push back on theblack backstops on the four sides of the table to flip them up.
Grasp the Vector Cutting Table or Task Plate in the middle and lift it out of the machine. There are slots and finger gripsthat make removal and installation easy. After installing the other table, flip the table guides down to restore the rulers totheir original position.
You can store the racks either near the machine or in the storage racks of the Helix and in the optional Mini Stand.

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Section 9: System Features
Vacuum Hold-Down Table

Vacuum Hold-Down Table
The holes in the task plate provide vacuum hold-down capability that keeps thin materials flat while engraving. The exhaustsystem is designed so that it evacuates from both the top and the bottom of the task plate when the task plate is at its
highest position. The exhaust pulls air through the holes and forms enough of a vacuum that it will flatten slightly warped
paper, wood, aluminum sheet stock and other materials. As long as the exhaust is operating and the task plate is no morethan an inch (25.4 mm) below its highest point, the vacuum table will work.
If you have a piece of sheet stock that does not flatten out because it is not covering enough of the vacuum
holes, you can use any material (including paper) to cover some of the exposed holes. Simply blocking mostof the vacuum holes will be enough to flatten most sheet stock as long as it is not too severely warped, bent
or too rigid. Magnets can be used to hold oddly shaped items in place if needed.

Integrated Crumb Tray
The Integrated Crumb Tray is located under the Task Plate/Vector Cutting Table and collects small debris that falls throughthe Vector Cutting Table. Open the front access door and flip out the two release tabs to slide the crumb tray out of thefront of the machine.

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SECTION 10: OPTIONAL FEATURES
Pin Table

Pin Table
The Pin Table option offers an easy way for users to keep all back reflections of the laser beam from marking the sides
or back of the material being cut. The Pin Table lifts the cutting material completely off the table and provides a means toeliminate the tick marks that can be created when the laser beam comes into contact with the grid material.

Parts LifterPin (30 each)Fence (4 each)Thumbscrew (4 each)

Pin Table Assembly

The Pin Table is a 12” x 12” (305 x 305 mm) anodized aluminum table that holds movable support pins that can be placed
anywhere on the table’s 1” (25.4 mm) grid pattern. The movable support pins allow the user to place the pins anywhere on
the grid in such a way that they support the material being cut while avoiding the cutting path of the laser. This method of
supporting the material produces cut edges that do not have any marks from laser reflections. By setting up a grid patternin your graphics package to match the grid pattern of the Pin Table, you can easily ensure that your cutting path will notcontact the support pins.

Assembly Instructions
After unpacking the Pin Table, remove the four thumbscrews from the Pin Table assembly.
1. Install the four fences along the two sides using the thumbscrews you just removed.
2. At this point the Pin Table is almost ready to use. The next step involves placing the pins anywhere on the grid sothat they support the piece you are going to be cutting, and are out of the laser beam cutting path.
User’s Guide
1. Install as many pins as necessary to support your work piece and waste pieces.

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Section 10: Optional Features
Pin Table● The pins are held in place with plastic supports and need to be pressed firmly into place to be fully seated. You
may need to use a wooden block to press them in fully.
● If all pins are not fully seated, the top of the pins will not be level and your work piece will wobble.
● The grid design allows you to strategically place the pins where they will support your work piece and stay out of
the laser’s path at the same time.
2. Once the pins are located, place the Pin Table into the upper left corner of your laser system with the fences resting
against the left and top edge guides (rulers). If the Pin Table is resting properly against the edge guides you will
maintain your 0,0 Home Position in the upper left corner.
3. Once the Pin Table is in your laser system, place your work piece onto the Pin Table so that the left and top edges ofyour material rest against the fences.
4. Send your job to the laser. If the pins are properly located, your job will cut all edges cleanly without the laser
contacting any of the pins.
5. When cutting is complete, use the handy parts lifter to lift your parts from the Pin Table.
6. When you’re ready for your next vector cutting job, you can remove the pins and place them into a new position.
The pins are designed to be held snugly in place by the plastic supports. It may be necessary to remove them withthe use of pliers.
7. Additional pins can be purchased from Epilog. Ask for P/N LF231.
8. The Pin Table is designed so that multiple Pin Tables can be set next to each other and maintain the 1” (24.4 mm)
grid pattern.
Using the Pin Table:
In CorelDRAW set up a 12” x 12” (305 x 305 mm) page, the same size as thepin table. This can be adjusted if your piece extends beyond the edges of the
Pin Table or you are using multiple Pin Tables. Select View, and scroll down
and click on Grid and Ruler Setup.

Set the Frequency to 1.0 per inch (both Horizontal and Vertical) and put acheck mark in the Show grid box. Click OK. Your Corel page now shows a grid
pattern that matches the grid of the Pin Table.

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Section 10: Optional Features
Pin Table

Set up your artwork on the grid so that the vector lines do not cross thepath of any of the pins. The small black circles within the letter “B” show
the location of the pins. Notice that you do not need to place pins in every
available space, they just need to be placed where they will support thework piece.
For this piece we have also supported the middle of the “B” to show how to
support the waste pieces if you do not want them to fall out after cutting.
The circles outside of the “B” are to support the long piece of wood that weare going to use for cutting.

The next photo shows the Pin Table in the machine with the letter “B” cutout and resting on the pins. 		

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Section 10: Optional Features
Rim-Drive Rotary Attachment

Rim-Drive Rotary Attachment
The optional Rim-Drive Rotary Attachment allows you to mark and engrave on cylindrical objects, including glasses, winebottles, and much more.

Rotary Attachment Installation
1. Lower the engraving table to its lowest point.
2. Turn off the power to the laser.
Turn off the power to the engraver. It’s important that the laser system is turned off before installing (orremoving) the Rotary Attachment!
3. Flip the left, right and top rulers and table guards into their up position.
4. Remove the Task Plate and/or Vector Cutting Table.
5. Remove the Crumb Tray from the bottom of the table. For more information see “Crumb Tray Cleaning” on page73.
Once the Task Plate, Vector Cutting Table and Crumb Tray
have been removed you will see three holes in the tray thatmate to the three pins on the bottom of the Rotary
Attachment. Note that on the Mini 18, one hole is hidden in
the cut out on the right side of the table.
Don’t see the holes? Have you removed the
Crumb Tray yet? See “Integrated Crumb Tray”
on page 89 to see how to remove the tray.

Before plugging in the Rotary Attachment,
make sure the laser is turned off. Plug theattachment into the white connector. It is akeyed connector and will only fit in one direction.

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Section 10: Optional Features
Rim-Drive Rotary Attachment

6. Power on the laser. The engraver now knows that the Rotary Attachment is installed and changes its Home Position
to a point directly above the center point of the drive wheels on the attachment.

Placing Your Item in the Rotary Attachment
The wheels on the left are the drive wheels which spin the cylinder. The wheels on the right are for support. The right-side
wheels are mounted on a scissor jack so they can be raised or lowered to level the top surface of your cylinder with the
X-beam. The scissor jack can be moved left and right to accommodate cylinders of different lengths.

Rotate the knob to lift orlower the scissor jack.

Flip the release lever to movethe scissor jack left and right.

In most cases you will want to load your cylinder with the larger diameter on the left (drive wheel side). The scissor jackis used to elevate the right side of your cylinder so that the top surface is horizontal. Load your cylinder onto the Rotary
Attachment so that it is just touching the black bumper. Using the clamp to hold the glass in place is optional. Some oddly
shaped glasses rotate better if they are clamped to the drive wheels, but most glasses and other cylindrical objects do not
require clamping.

This photo shows the clamp holding a
glass against the drive wheels. Use thethumbscrews to adjust the clamp in and out.

Many glasses, like this one, do not require the useof the clamp. The clamp is used mostly for hard torotate cylinders or very lightweight objects that needmore than just gravity to hold them in place.

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Section 10: Optional Features
Rim-Drive Rotary Attachment

Use the scissor jack to raise the right side of the cylinder so that the engraving surface is horizontal. The photos below
show the same flashlight at a severe angle to horizontal. If your cylinder is not horizontal to the X-beam, the laser will lose
focus as the carriage head moves across the flashlight. This causes the engraving quality on the right hand side to suffer
dramatically.

Incorrect Setup: The flashlight is not horizontal. Raise theright side of the flashlight by turning the jack screw.

Correct Setup: The flashlight is horizontal to the X-BeamTo ensure the area you want to engrave is flat, try placing a small level on the glass to double check thelevelness of the area you are going to be engraving.

Setting Focus with the Rotary Attachment
The Auto Focus feature works with the Rotary Attachment. Before using Auto Focus, place the cylinder on the attachment
and level the area you are going to engrave. With the item loaded, lower the table until the top surface is below theAuto Focus plunger, then use Auto Focus in the print driver. See “AutoFocus” on page 46.
To manually focus your item, place your cylinder on the Rotary
Attachment, place the focus gauge on the lens carriage and press the
Focus key. Use the Up and Down Arrows to move the table to thecorrect focal distance.
If you want to move the focus gauge to a different area of the cylinder,press the X/Y Off key, then the Go key to move the laser carriage tothe point where you want to focus the laser, then press the Focus key
and use the Up and Down Arrows to bring the table to the correctheight. Press the Reset key to move the laser back to the Home Position.

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Section 10: Optional Features
Rim-Drive Rotary Attachment

Removing the Drive Wheel
The drive wheels are each two-piece assemblies when fully assembled. Removing the front part of the drive wheel enables
users to accommodate a wide variety of mugs with handles. Not all mugs with handles require the front drive wheels to be
removed, but for certain types of mugs removing the front wheels adds flexibility to the Rotary Attachment.

There are two small thumbscrews that attach each front
drive wheel to the back drive wheel. Loosen the two
small thumbscrews on each wheel to remove the front
wheel.

This photo shows a mug with a handle positioned on
the Rotary Attachment with the removable portion of
the drive wheel shown in the foreground.

Artwork Layout
Because the Rotary Attachment automatically compensates for the diameter of the glass, artwork setup is relatively easy.
The most important thing to remember when working with the rotary is that your artwork needs to be rotated 90 degrees
to the way it would normally be setup for flat work. There are several
visual tools later in this procedure that will help make artwork setup
easy.
1. Set the width of your page (in the X direction) to the length of
the glass you are engraving. For this glass the width of the pageis 6” (152 mm).

2. Set the height of your page (in the Y direction) to thecircumference of the glass you are engraving in the area
where you will be etching. Use a flexible tape measurer to findthe circumference of the glass at its largest diameter. For thisglass, the height of the page is 11” (279 mm).

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Section 10: Optional Features
Rim-Drive Rotary Attachment

3. Place your artwork close to the top edge of the page. When the job starts, the first part of the process is for thecylinder to rotate through any white space that is between the top of your page and the top of your artwork. Once it
has rotated through the white space it will begin to laser your artwork.
The edge of the black bumper on your Rotary Attachment corresponds to the left edge of your page in CorelDRAW.
Set your cylinder on the Rotary Attachment so that it just touches the black bumper. The “top” of a cylinder can beat either end of the Rotary Attachment. It is useful to visualize the orientation of the cylinder when it is being
engraved, as is show in the screen shot on the right.

In another example, we’ve set up this file so the bottom of the logo will engrave 4” (100 mm) up from the bottom of thebottle. The outline of the bottle is just a visual representation of where the logo will appear on the bottle.

Stretching or Shrinking Your Artwork for Objects with
Multiple Circumferences
These instructions show you how to shrink or expand your artwork to accommodate acylinder where the area being engraved is a different circumference than the circumferenceat the drive wheels. The Rotary Attachment works with the assumption that the cylinder
is the same circumference from end to end and that your artwork doesn’t need to be
stretched. But some cylinders have a big difference in circumference from the middle tothe end that affects how the engraved image looks. It is sometimes necessary to stretchor shrink your artwork so it looks proportional on uniquely-shaped items. The photo to theright shows a glass that fits into this category.
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Section 10: Optional Features
Rim-Drive Rotary Attachment

This glass has a circumference of 4” (100 mm) at the ends and a circumference of 3.2” (81 mm) in the middle where wewant to engrave. Most artwork will look acceptable on this glass without stretching or shrinking, but because the middle of
the glass is a smaller diameter than the ends, some artwork will look compressed (more as an oval than a circle), so we’ll
want to adjust the artwork before engraving.
To determine how much to adjust your artwork, we’ll need to do a simple calculation that tells us the percentage of stretchor shrinkage we need to perform. You can use either the diameter or the circumference to make the calculation; just don’t
mix the two.
Determining whether you use diameter or circumference is a matter of which one is easier tomeasure. If you want to measure circumference, use a flexible ruler and wrap it around theglass. To calculate circumference, measure the diameter and multiply by Pi (3.1416):

Middle Section
Diameter = 4.2” (106.7mm)
Drive Wheel Side
Diameter = 3” (76.2 mm)

Circumference = Diameter x 3.1416.
For objects with a larger middle section:
Shrink the artwork by dividing the drive wheel side diameter by the middle diameter and multiply
by 100 to calculate the percentage of adjustment. For our example the calculation is:3”
4.2”= .715 x 100 = 71.5%

Because our calculation percentage is less than 100, we need to shrink the artwork to 71.5% of its original size. Adjust thesize of your artwork in one axis only.
For objects with a smaller middle section:
Expand the artwork by dividing the drive wheel side diameter by the middle diameter and multiply
by 100 to calculate the percentage of adjustment. For our example the calculation is:
3.5”
2.7”

= 1.296 x 100 = 129.6%

Because our calculation percentage is greater than 100, we need to expand the artwork to 129.6%
of its original size. Adjust the size of your artwork in one axis only.
Other considerations:
In these two examples you’ll notice that the “middle” varies depending on where you measure.
Because of this, you’ll never be able to get every piece of artwork perfectly sized. Depending on how
much room the artwork takes up, you may want to experiment with the expansion or shrinkage ofyour artwork to fit your particular glass shape.

- 99 -

Drive Wheel Side
Diameter = 3.5” (89 mm)
Middle Section
2.7” (68.6 mm)

Section 10: Optional Features
Optional Lens Assemblies

Rotary Removal
1. Turn off the power before removing the Rotary Attachment.
2. Unplug and remove the Rotary Attachment.
3. Turn on the machine and the Home Position will return to the 0,0 point.

Optional Lens Assemblies
There are two optional lens assemblies available for the Epilog Mini and Helix laser systems: a 4.0” (101 mm) lensfor cutting inside a recessed area and for cutting thicker materials, and a 1.5” (38 mm) lens for the highest resolution
engraving. The 1.5 and 4.0” lens will both work with Auto Focus and Air Assist without any modification or adjustment toeither feature.

Remove the two screws that hold the lensassembly to the mounting block.

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Section 10: Optional Features
PhotoLaser Plus

PhotoLaser Plus
The PhotoLaser Plus software package (PLP) is an optional
addition to your Epilog Laser system. Created by CadLink,
PLP features an easy method of transforming photographs
for your laser engraver, as well as incorporating variablebadge making features. This software is not intended
to replace your other graphic layout software, such as
CorelDRAW or Illustrator; however it is a great complement
to your other software.

5. After the install is complete, you will need to activate
PLP. Open the software and click the OK key on the
pop-up screen.

Epilog only supports PhotoLaser Plus and badge layout
functions in the software. The full EngraveLab software isa powerful standalone graphics package. Support for thefull EngraveLab is available through CadLink.

Setting Up the PLP Software
Epilog has teamed up with CadLink to bring you a special
custom version of PhotoLaser Plus designed for use onlywith an Epilog Laser system. Primary functions such as
printing, Copy, Paste, etc are unavailable unless an Epilog
print driver has been established as the default printerwithin PLP.
1. Go to Devices and Printers on your computer andcheck your print driver’s name to be sure the word
Epilog is included. If it is, you are ready to install thesoftware.
2. If the word Epilog is not included in the laser’s
name, right click on the icon for the laser and selectPrinter Properties.

6. Place any graphic on the page. This can be an
object, text, or an imported image. Print it by going
to File then Print.

7. Select your laser in the driver list. Make sure thishas the name Epilog in the driver, or move back tostep one. Next close the print window by clicking the
red X.

3. In the General Tab, change the name of the printerin the first field to include the word Epilog.
4. Insert the CD that came with the software into thedisk drive and follow the prompts for a Full Install.

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Section 10: Optional Features
PhotoLaser Plus

8. Close PLP and then reopen it. Now you are ready touse PLP!

2. If the file looks bit-mapped after the import, selectView then Show Reduced Bitmaps to see the higher
resolution version of the image.

PhotoLaser Plus PhotographTransformation
When you first open PLP, your first step is to set yourplate size, which is your page size. You can either set
this to match the material you are engraving, or thesize of the engraving table.

3. Crop the Photo: If you do not want to engrave theentire photo, double click on the photo to open thebitmap tools at the top of the page. Select the
Rectangle or Ellipse tool to frame the area you wantto crop. With the proper area framed, press the Crop
key to finalize the crop.

1. Import the photo to be transformed. Select File thenImport.

4. Resize the Photo: You must now resize the photo to
the size you want to engrave. With the photoselected, type in the X and Y dimensions of thephoto.

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Section 10: Optional Features
PhotoLaser Plus

5. Set the Resolution: This number must match theresolution at which you will be engraving the photo.
Select Image then Image Size from the menu. Typein the resolution and select Apply.

8. Choose the material you are going to engrave. If you
don’t see the Epilog settings, they can be
downloaded from epiloglaser.com/photolaserplus_
instructions.htm.

9. If you want to replace the photograph with the new
1-bit photograph, uncheck Keep Original, otherwise
it will place the transformed image next to youroriginal on the page. Press the OK key to finish.
Make sure you have selected Apply or the
new resolution will not be saved with theimage.
6. Transform the Photo: With the photo resized and theresolution set, we are ready to transform thephotograph. From the menu select Transform thenPhoto Laser. Choose Interactive to select thematerial you want to use. Choosing Automatic will
apply the material settings you used on your last
project.

10. You can now print the file to the laser.
Make sure you print the image at the same
resolution as you set in step 6, or the image
will not engrave correctly!
7. Select the yellow folder to open the materials folder.

Using CorelDRAW in Conjunction
with PLP
This section takes you through the steps to prepare a filein CorelDRAW and use PLP to transform the image. This
allows you to use the powerful layout features of Corel or- 103 -

Section 10: Optional Features
PhotoLaser Plusother design software along with the photo transformation
capabilities of PLP.

4. Convert to Bitmap: With the photo selected click
Bitmaps, then Convert to Bitmap.

1. Start by setting up your file in CorelDRAW. We’ve
designed an 8” x 10” (203 x 254 mm) plaque, added
the text and placed a box as a placeholder for thephotograph.

2. Crop the Photograph: Select the photograph, thenselect from the menu bar Effects, PowerClip, andPlace Inside Container. Click the outline of thephoto placeholder to place the photo inside the box.
5. Set the resolution to match your engraving
resolution. This is usually 300 or 600 DPI. Set thecolor mode to either RGB, CMYK, or Grayscale (itdoesn’t matter which one).

3. To resize or move the photograph in the powerclip
box, right click the photo and select Edit Powerclip.
When you are finished adjusting the image, rightclick and select Finish Editing this Level.

6. Copy the photo in Corel by selecting Edit, then Copy.
7. Open PLP and paste the image anywhere on thepage by selecting Edit, then Paste.
8. Transform the photo by following steps 6 through 9in the previous section.
9. After the transformed image is prepared, select Filethen Export Image. Export the file as a .bmp. Makenote of where you saved the transformed file.

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Section 10: Optional Features
PhotoLaser Plus

10. In CorelDRAW select File then Import and selectyour transformed file. Place the photo in thedesignated space without resizing the image.

11. Print the file from CorelDRAW as you normally
would, using the same resolution that you selectedin step 5.

Creating Badges with Variable
Names

3. For the variable name, go to the Text tool and selectthe second option, the Text Compose tool (this tool
allows you to auto condense long names).

4. Click and drag a box within the badge. Size it toapproximately accommodate your longest text
string. Make sure it fits in the badge area.

Another feature of PhotoLaser Plus is its flexible badge
layout function. We’ll show you how to setup multiple
items, such as badges, on one page with different names
on each badge.
1. Start by opening a new file and setting the plate size
to the equivalent of one badge. 3” x 1” (76 x 25 mm)in this example.

Be sure to click and drag after selecting
the tool. Just clicking in the badge will
invoke a different use for the tool andyou will not be able to auto-condense
your names.

2. Setup the badge by importing any images.

5. Type your variable in the text box. Here we used theword Name. Move it to its proper location on thebadge.

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Section 10: Optional Features
PhotoLaser Plus

6. We’re now ready to create the badges. First, selecteverything on the badge. If you don’t selecteverything, the unselected objects will not be
repeated on the badges.

1
3

2

6
4

7. Select the Badges icon in the tool bar.

5
7

8. Set the Badge Setup parameters as shown below:
12

3

Number of Copies: the number of badges you
want to create.
Score Lines: Optional setting that you can use tovector cut badges if you’re using material likeplastic.
Use Plate: It’s important that this be checked sothat the graphic corresponds with the actual
plate size you’re using.

4

Custom Size: The custom plate size corresponds
to the size of your material you’re using toengrave the badges. We’re going to laser a 12” x
12” (304 x 304 mm) piece of plastic, so we’ve
set this parameter to 12” x 12” (304 x 304 mm).

5

Compress text equally over copies: You do notneed to check this box. Long names willautomatically be compressed.

6

Replaceable Items/text: Select the variable text
you typed in earlier.

7

Replacement Data File: If this box is checked
you can browse for a data file that has the names
already entered, such as a tab delimited text file.
If you do not check this box, a box will open
allowing you to type in the data.
- 106 -

9. After clicking OK, the text substitution box will open
allowing you to enter or adjust the names for yourbadges.

Section 10: Optional Features
PhotoLaser Plus

10. After clicking OK, you will be taken back to yourdrawing page and badges will be properly laid out
and populated. You can see that we have ten badges.
One was left blank intentionally because we had ten
badges and only nine names. You’re ready to print
your badges to the laser!

Troubleshooting Badge Layout
Problem: The logo doesn’t appear on the badges.
Solution: In step 6, you didn’t select everything on thebadges before clicking the Badge tool.
Problem: The word Name is repeated on all of thebadges.
Solution: In the badge setup parameters you didn’t
highlight Name as the field to replace.

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SECTION 11: UPGRADING THE OPERATIONAL FIRMWARE
How to Upgrade Your Firmware

How to Upgrade Your
FirmwareYour laser system is capable of having its operationalfirmware upgraded. The firmware is the command
software in your laser system that controls how yourlaser system operates. A firmware upgrade reprograms
your laser system to take advantage of new capabilities
or enhancements to the system. To accomplish thereprogramming, you just print a special file to your laser
system. The process is explained below.
Upgrading your laser is a two-step process:1. Download the new firmware to your computer andunzip it.

When you download the firmware it comes as a compressed
file in the following format: 1.0.X.X.zip. The X’s designate
the actual version of the firmware. Once downloaded,unzip the file by double-clicking the file. It will open yourunzip program.

Find the Unzip To or Extract To selection, and unzip thefile to your computer. You will need to pay attention to thefolder it is extracted:
Important! Keep track of the folder where you
saved the extracted .hex file. You will need toaccess this file again in the next step.

2. Transfer the new firmware from your computer toyour laser.

Installing New Firmware onto Your
ComputerStart by checking your current firmware version by
powering on the laser. The current version is displayed on
the LCD panel, and will read Version 1_0_X_X.
Downloading: From the Epilog web site download the newfirmware under Support + Service > Driver and Firmware
Downloads and save the zip file.

Transferring New Firmware fromYour Computer to Your Laser
Create a simple drawing in your graphics package.
For this example, we’ve typed in the text Firmware
Upgrade.

You can also join our Driver Notification mailinglist on the download page to be automaticallynotified when new versions of firmware or thedriver become available.

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Section 11: Upgrading the Operational Firmware
How to Upgrade Your Firmware

The next step is to Print, select your laser in the printerdrop-down box and click Preferences (or Properties).

The .hex will show in the Update Firmware File box. ClickOK.

Go to the Advanced tab, check the Update Firmware
box and then click on the Load key.
Click Print.

At this point, the .hex file will begin transferring to yourlaser. The laser knows that it is being upgraded and thegraphic that you created will not print, nor will it show up
as a Job. Instead, the cursor keys will light up. When the
upgrade is complete, the display will read Reboot!

Go to the folder that contains the extracted file, selectthe .hex file and click on Open:

The programing process takes a few minutes
to complete. Do not disturb the laser during
the upgrade process!
After you have rebooted your laser, the process is complete
and you will see the new version number of firmware on
your LCD as the laser powers up.
Depending on the type of upgrade you may be requested
to reboot more than once.Close your design page and you
are ready for your next job!

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SECTION 12: PRINTING FROM AUTOCAD
How to Print from AutoCAD to the Laser

How to Print from AutoCAD
to the Laser
AutoCAD is a very powerful software tool that isoften used in conjunction with the laser for cutting
applications. Like any tool, understanding how it works
and its limitations are helpful in getting the most outof it. Below are general instructions for printing from
AutoCAD. AutoCAD versions 14 to the present are
mostly compatible with Epilog systems. Each version of
AutoCAD uses slightly different printing conventions that
may or may not affect the way you print from AutoCAD
and each different version may produce different output
from the laser.

Printing/Plotting
Sending jobs from AutoCAD is heavily dependent on
the print settings in the AutoCAD Print/Plot window.
Since there are so many different settings that AutoCAD
requires, it is important that you double-check all of thesettings that are critical to success. Previewing yourimage before sending it to the laser is very helpful inpreventing print problems.
AutoCAD is capable of producing extremely complicateddrawings with many layers, colors, etc. Since there
is no limit to the level of complexity that an AutoCAD
drawing can achieve, users should keep in mind thatthe laser is a 2D cutting machine that usually cuts asingle piece of material in any given job. While yourlaser system is capable of handling complex drawings,
users may find that eliminating extraneous detail before“Printing/Plotting” may make their laser equipment
more productive.

an object based on its color allowing you to both cut andmark in a single setup. For a detailed description of how
Color Mapping works, refer to “Color Mapping” on page78.

Model Space, Paper Space, andPrecise Location
AutoCAD was designed to print to paper plotters and someof the assumptions (especially Scaling and Margins) that
AutoCAD makes when printing can cause frustration for
laser users that are used to being able to send a job to
the laser and have its precise location be very predictable.
Printing from either Paper Space or Model Space will
work. Be aware that the scaling and margin assumptions
made by AutoCAD can affect both the size and location of
the work.

Helpful Hints
When printing from AutoCAD you need to set up your
AutoCAD page so that it is square. This prevents theobjects from rotating 90 degrees when you print them.
The page in the example below is set to 24” x 24” (610 x
610 mm).
Place all of your objects in the upper portion of the
AutoCAD page (see illustration below). If you are printing
to a bed size of 24” x 12” (610 x 305 mm) and you havea 24” x 24” (610 x 610) page, the objects in the lower 12”(305 mm) will not be processed.

Color Mapping
Creating objects of different colors in AutoCAD allows
the user to take advantage of the Vector Color Mapping
capabilities of the Epilog Dashboard print driver. Color
mapping assigns different Speed and Power settings to- 111 -

Section 12: Printing From AutoCAD
How to Print from AutoCAD to the Laser

Set the Piece Size to match your AutoCAD
page size. Setting your AutoCAD page andthe Dashboard print driver settings to asquare configuration (36” x 36”, for instance)is necessary to overcome AutoCAD’s tendency to rotate
your artwork 90 degrees.

In the AutoCAD print window, set the pen colors that you
are using to .001” (.0254 mm).
The AutoCAD default for all pens is .010 and a line weight
this large disables vector cutting. If the line weight is notchanged to .001 inch, vector cutting will not be possible.

When the laser receives a job where the line weights are
too large, the laser system will just beep when you attempt
to run the job.
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Other useful settings in the AutoCAD print window are:•Set the page orientation to Portrait.

•

Set Plot area to Limits.

•

Scale set to 1:1.

•

Pen Sizes .001 inch (0.0254 mm).

SECTION 13: MATERIAL ENGRAVING TECHNIQUES
Laser Materials/Techniques

Laser Materials/TechniquesYour Epilog Laser system is very versatile. It can mark and cut many different materials. The following section contains
information regarding some of the materials the laser will mark and cut. Check the Epilog website (www.epiloglaser.com)
periodically for new laser applications, tips and techniques to use with your laser. For specific information regarding
materials not mentioned below, please contact your local Epilog representative.

3D Engraving
Earlier in the manual we discussed dot patterns and how those patterns are used to create raster images. 3D mode looks
at the dots and the dot patterns in a very different way than basic raster engraving mode, especially when using grayscale
images.
In 3D mode, instead of looking at the dots and determining where to fire the laser based on the dot spacing, we look at
the dots and determine how much laser power (wattage) to apply to each dot. In basic raster engraving mode, every dot
is fired at the same laser output. In 3D mode we have the ability to adjust the laser output for every dot.
An additional aspect of 3D mode is that, unlike basic mode, the laser fires continuously between most dots – even if it isengraving from a 10% fill pattern to a 30% fill pattern. This is by design so there is a gradual change in the depth ofengraving when the artwork transitions from one shade of gray to another. The only time that this is not true is when the
artwork changes from 100% black to 100% white (or visa versa). Because we adjust the way the laser fires in 3D mode
we also have to adjust the artwork that is used to create good 3D images, and this is where 3D engraving can get difficult.
Since we’re going to vary the laser power output for every dot, we want artwork that will produce
more than one level of gray. We want artwork that gradually blends from one shade of gray toanother. You need an object that looks something like this circle to create a 3D image.
Engraving this circle in 3D mode will create a dome with center being the high point (because it’s alight shade of gray) and the outside edge being deep (because it’s a darker shade of gray).
This explanation describes the most basic functions of 3D engraving and some of the theory behind

In this sample, the black background would be engraved
away. Using this technique, the leaf stands up away from thebackground, with the edges of the leaf being the highest points
and the stems being engraved the deepest.

This image would engrave deepest around the edges of theleaf and less deep in the body.

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Section 13: Material Engraving Techniques
Laser Materials/Techniques

it. What it doesn’t describe is the difficulty that most users will have in creating acceptable 3D artwork. Creating a 3D
image that will look good after engraving can be very difficult to achieve because most software packages do not provide
the necessary tools to take complex objects and blend them in more than one direction from dark to light (or visa versa).
There are some 3D graphics software packages available that will create 3D images, but they generally cost between$3,500 and $10,000 USD. Ask your Epilog representative if you would like more information on these software packages.

Acrylic
Fire Warning: Your laser system uses a high-intensity beam of light that can generate extremely hightemperatures when it comes into contact with the material being engraved, marked or cut. Some materials
are extremely flammable and can easily ignite and burst into open flame setting the machine afire. This
open flame is very dangerous and has the potential to destroy not only the machine, but the building inwhich it is housed.
Experience shows that vector cutting with the laser has the most potential to create an open flame. Many materials are
susceptible to igniting, but acrylic -in all its different forms - has been shown to be especially flammable when cut withthe laser.
For more information on fire hazards associated with lasers, please read the full “Fire Warning” on page 1 of themanual.

Choosing the Right Type of Acrylic
There are two types of acrylics and each is suitable for different applications. Cast acrylic sheets and objects are madefrom a liquid acrylic that is poured into molds that can be set into various shapes and sizes. This is the type of acrylic
used for the awards you see on the market. Cast acrylic is ideal for engraving because it turns a frosty white color whenengraved. While it can be cut with a laser, it will not give you flame-polished edges.
The second type of acrylic that you will use with your laser is formed into sheets by a machine and is called extruded
acrylic. It is formed through a higher-volume manufacturing technique, so it is typically less expensive than cast, and it
reacts very differently with the laser. Extruded acrylic will cut cleanly and smoothly and will have a flame-polished edge
when laser cut. But when it is engraved, instead of a frosted look you will have a clear engraving.

Acrylic Engraving Techniques•

Most acrylic is engraved on the backside to produce a look-through effect from the front surface.

•Remove the protective adhesive paper from the back of the acrylic before engraving. Leave the front protective coverlayer on to prevent scratching while handling the acrylic. Since you are engraving the backside of the acrylic, youwill need to reverse or mirror your artwork before sending the job to the laser.

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Section 13: Material Engraving Techniques
Laser Materials/Techniques•

Engrave the acrylic at a high speed and low power. A small amount of power is all it takes to mark acrylic and highpower levels tend to distort the acrylic when engraving.

•

There are a large number of acrylic products that are painted on one side to add color. You can engrave directly
through the paint into the acrylic for a very nice presentation effect. Leave the speed the same as if you areengraving clear acrylic, and increase the power about 10% to get completely through the paint. Applying too much
power to the paint will melt it and cause distortion.

Acrylic Cutting Techniques
Acrylic is one of the most popular cutting materials available. It comes in a variety of colors and thicknesses. Laser cutting
produces very nice edge quality without the need for polishing or secondary clean up.
•

Use the Vector Cutting Table or Pin Table to elevate the acrylic before cutting. Air Assist will greatly reduce flamingwhen cutting acrylic and should always be used for this material. Information on accessing the Vector Cutting Tableis included in “Vector Cutting Table” on page 88.

•

To find the perfect settings for cutting acrylic, you will need to experiment. Test different speed and power settingsby cutting a small shape from a scrap piece of acrylic you will not be using.

•Cutting acrylic is usually best achieved with relatively slow speed and high power. This combination allows the laser
beam to melt the edges of the acrylic and produce an almost flame-polished edge.

•

Acrylics generally require only a single pass to cut, but thicker acrylics may need two passes. Some users find thatspritzing the protective adhesive paper with water produces a better edge when laser cut.

•

Setting the focus distance at the center of your acrylic sheet will produce better edge quality than focusing on top of
the acrylic sheet.

•

Warning! Never leave your laser unattended when vector cutting any material! Acrylic is very
flammable. Read the full “Fire Warning” on page 1 of the manual.

Anodized Aluminum
Anodized aluminum is a coated aluminum that comes in a variety of colors and can usually be easily engraved with a CO2
laser.
•

Black anodized aluminum is great to work with because it turns white when engraved and provides the best contrastof all of the colors of anodized aluminum.

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Section 13: Material Engraving Techniques﻿•Some colors of anodized – red for instance – will not turn completely white when laser engraved. Red anodized willproduce a light pink color. Performing a second pass can result in some improvement, but usually a slight shadowof color will remain.

•

Engrave anodized aluminum at high speeds and low powers for crisp, clean results. Too much power applied to theanodized coating will distort the engraving and tends to over-burn the image.

•Warning! Metals are reflective. Using full power with them can potentially cause damage to themachine.

Brass - Painted
Since the frequency of the CO2 laser is not compatible with bare metals, uncoated brass cannot be laser engraved. For
bare-metal marking you will want to use an Epilog FiberMark system. In order to engrave brass with a CO2 laser you need
to use brass that has some sort of coating – typically paint. The laser removes the paint and exposes the brass substrate.
There are two basic types of engraveable brass available, but they are not all compatible with the laser.
•

By far, the most popular laser brass is actually brass-coated steel. First, a steel substrate is coated with a thin layerof brass. Next, the brass is polished to a reflective finish and a coat of lacquer is applied to the brass – Victory’s
LaserBrite™ product has a lacquer finish. Finally, a paint coating is applied on top of the lacquer for the finishedproduct. When laser engraving brass-coated steel, you are removing only the paint and exposing the polished brasscoating that is protected by the lacquer. The lacquer prevents the brass from oxidizing and the bright reflective
surface will stay bright for years.

•

Some manufacturers also sell painted brass that is solid brass, not brass-coated steel. If the brass is polished
before the paint is applied you will have a bright, reflective engraved surface. If the brass is not polished, the result
will be a dull, tarnished brass that will require a secondary polishing process after laser engraving. This is time
consuming and most engravers do not want to spend the time and effort necessary to turn this into an acceptableproduct.

• Note: Always ask before lasering painted brass if you don’t know the substrate! If you are unsure if your piece isbrass-coated steel or genuine brass, you can test the material with a magnet. A magnet will readily stick to brasscoated steel, but since solid brass is not magnetic, a magnet will not adhere to solid brass.

Painted Brass Engraving Techniques•

Engrave painted brass with a high speed and low power setting. It takes very little power to remove the paint coating
and too much power will melt the paint and distort the image. If your mark on brass is turning out “fat” or has aballoon appearance to it, you are probably using too much power. Reducing the power will bring back the nice sharp
images that are normally produced with painted brass.

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Section 13: Material Engraving Techniques﻿• Note: Use caution when trying to engrave brass coated pens. Many pens have a very hard epoxy paint that iscompletely unacceptable for CO2 laser engraving. You should only use pens that you have experimented with or thatare specifically designed for CO2 laser engraving. Be aware that there are many pens that can be laser engraved witha fiber laser but these pens are usually not compatible with the CO2 laser that you are using.
•Some paints are “almost” CO2 laser engraveable. If you engrave through the paint and there is a slight shadow
remaining, try to clean the engraved area with alcohol or lacquer thinner. Depending on the paint, there is a goodchance that the shadow will disappear and an excellent engraving result achieved.

•

Use caution when trying to engrave blue painted brass. Blue paints contain very aggressive pigments that penetrate
the metal surface and it can be extremely difficult to remove all of the blue color, but again, try alcohol or lacquer
thinner to remove the shadow.

Glass
When a laser strikes glass it fractures the surface but it will not engrave deeply or remove material. The fracturing of theglass surface will produce a frosted appearance but can cause roughness and chipping depending on the type of glass
being engraved. While the frosted appearance is desired, the roughness and chipping are not. Below we explain how toeliminate the roughness and produce a very smooth frosted finish.
The composition and quality of glass varies widely and you cannot always predict the effect that you will achieve. It isalways best to experiment with an unfamiliar glass source. Generally speaking, flat glass tends to have a very consistent
hardness throughout, and the engraved areas do not tend to have lighter and darker areas. Bottles on the other hand, tend
to have soft and hard spots that will cause the engraved area to appear lightly frosted in one area and heavily frosted inanother. Engraving at medium speed and high power will somewhat compensate for this, as will two or more engraving
passes.
While the laser beam itself is very hot, the heat does not build up easily and it should not prevent you from engraving
onto full bottles of wine, champagne or other filled glass bottles. Laser engraving filled bottles is a very popular method ofcreating custom presentations for special occasions. The laser will not damage the liquid inside the bottle, and as long as
you are not completely engraving away a large section of bottle you have very little chance of breaking the bottle.

Glass Engraving Techniques
To produce a smooth frosted finish, here are some tips:• 300 DPI: Using a lower resolution, around 300 DPI, produces a better result on glass as you separate the dots you
are engraving.
• 80% Grayscale: Change the black in your graphic to 80% black to improve the engraving quality.
•

Jarvis Dithering: Running with a Jarvis dithering pattern in the driver (you’ll find this under the raster speed andpower settings) will also help provide a smoother finish.

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Section 13: Material Engraving Techniques﻿•

Masking: Some people find that applying a thin, wet sheet of newspaper or paper towel a little larger than theengraving area also helps with heat dissipation and improves the engraving. Just be sure that there are no wrinkles
in the paper after it is applied.

•

Dish Soap: Using your finger or a paper towel, apply a thin coat of liquid dish soap – any kind will do – over the area
to be engraved. This will dissipate the heat when engraving.

•

Polish: If there area small shards of glass, you can polish the area with a ScotchBrite pad or something similar.

Note: You need to be especially careful when laser engraving leaded crystal. The lead in the crystal expands at a different
rate than the crystal does and this can cause cracking and breakage of the crystal. Using a lower power setting can help
this problem, but we always recommend having a spare in case of breakage.

Combining Laser Engraving with Sandblasting
Combining the best of both processes, you can use your laser to engrave the artwork then use sandblasting to provide adeep etch into glass. Using the laser to create the artwork mask is an ideal process for one-of-a-kind custom pieces as wellas large production runs. This eliminates the photo process usually associated with sandblast mask.
1. Apply an adhesive-backed mask material to the glass that you are going to engrave.
2. Laser completely through the mask and into the glass.
3. Remove the glass from the engraver and sandblast to the desired depth.
4. You now have a sandblasted glass presentation with the detail of laser engraving!

Notary Seals: Delrin
Notary seals can be easily manufactured using 1/16-inch (1.5 mm) thick delrin plastic. A seal consists of two pieces - amale die and a female die, both shown below. The male die consists of white lettering on a black background and thefemale die is an inverted and mirrored image of the male. Inverting and mirroring are easily accomplished in most graphics
software packages. Simply duplicate the male die, invert the black and white colors, and then mirror the image.

Female Artwork

Male Artwork- 118 -

Section 13: Material Engraving Techniques﻿

The male image should be produced without the use of outlines around the text or graphics. Add a .007 to .010 inch (0.178
mm to 0.254 mm) outline to the text and graphics of the female die. This outline creates a large enough void between themale and female dies to emboss paper without tearing.
Apply a .001 outline around the seal to define the outside edge of the seal. Use the Combined Mode to first raster engrave
the seal and then vector cut out the seal.

Plastic Engraving/Cutting
There are two types of available engraving plastics: rotary plastics and laserable plastics. Rotary plastics are designed forrotary engraving systems that use a mechanical spinning bit to remove material. Therefore, the depth of the top layer or“cap sheet” was designed to make it easy to rotary engrave. Cap sheet thickness was approximately .010 inches (0.254mm) thick and laser engraving was nearly impossible because by the time you applied enough power to get through thecap sheet the laser melted and deformed the plastic.
Laserable plastics have been developed with a thinner cap sheet that is .002” to .003” (0.051 mm to 0.076 mm) thick,providing much better engraving and cutting characteristics. These plastics are commonly referred to as micro laminates;
micro-surfaced, or simply laser engraveable plastics. These plastics are generally very easy to engrave with a laser since
they all have similar characteristics.
Because there is such a broad range of plastics it is necessary to experiment to determine if a particular type of plastic islaser compatible. Different color plastics, even if they are from the same manufacturer, will have unique speed and power
settings. Use the guidelines in this manual as a starting point when determining the correct speed and power settings.
If you do not get acceptable initial results with the recommended speed and power settings, start experimenting by firstchanging only the power setting. If adjusting the power setting does not work, start over and adjust only the speed setting.
Once you have acceptable results, record those settings for that particular plastic so that you do not have to repeat theexperimentation process.

Plastic Engraving Techniques•

Always remove the clear protective cover layer before engraving.

•

Once you have the correct speed and power settings you can improve your engraving results even more by taking
the focus lens out of focus (lower the table) by about 1/16 (1.5 mm) of an inch. This technique enlarges thefocus beam a little bit and provides more beam overlap on each pass of the laser. The greater overlap produces
a smoother engraved surface on the plastic and eliminates the grooves that you sometimes see when engraving
plastic.

•

With some plastics it is best to engrave using two passes. The first pass cuts through the cap layer and the second
pass cleans away the residue that some plastics leave behind.

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Section 13: Material Engraving Techniques﻿•

Another technique that can be useful is to mask the plastic before engraving with transfer or masking tape. This will
prevent a buildup of residue on the plastic surface. Misting the transfer tape with water will reduce heat buildup andmelting on sensitive plastics.

Plastic Vector Cutting Techniques•

Use a Vector Cutting Table to elevate the plastic before cutting. Air Assist will greatly reduce flaming when cutting
plastic.

•

Vectoring plastics is similar to vectoring other materials. First, experiment to determine if the plastic can be cut withthe laser. Plastics that are up to 1/16 inch thick can usually be cut in a single pass. Thicker plastics may need twopasses.

•As with engraving, it is sometimes necessary to mask and dampen the plastic before cutting. Even masking andwetting both front and backsides of the plastic is desirable on sensitive plastics that have very low melting points.

•

WARNING! Never leave your laser unattended when vector cutting plastics! Plastic can be very
flammable. Read the full “Fire Warning” on page 1 of the manual.

•

WARNING! Do not engrave PVC (Polyvinyl Chloride). PVC will destroy the optics and mechanics of your
Epilog system. Cutting or engraving PVC will void your warranty. The only way to find out if there is PVC
in your plastic is to the check the manufacturer’s Material Safety Data Sheet (MSDS).

Rubber Stamps
The Dashboard includes settings for producing rubber stamps. Unique stamp attributes are controlled from the driver
including, Speed and Power settings, Shoulders, Widening, and more.

Creating Your Layout for Stamps
Set up your artwork in Corel so that your computer image looks like the image that you want to stamp. Areas to be
stamped (the raised areas on the stamp) should be black, with the area to be removed white. You can either invert (mirror)
your graphic in the graphic software you are using or select “Mirror” in the print driver.
The artwork for a stamp file needs to be set up so that the background of the image will be engraved away and the words
and letters remain standing. The two ways of setting up a stamp file are determined by the method you use to define thearea that is to be engraved away.

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Section 13: Material Engraving Techniques﻿

Fence Method: This technique uses a closed outline to define the area
to be engraved away. This image shows the stair-step outline of a Fence
enclosing the logo to be stamped. The laser will engrave away only the
background area outlined by the Fence, leaving the logo standing.
This method is useful because it allows you to be very precise about
how much background you are going to engrave away, saving time andmaterial. The fence must be .001” (.025 mm) thick and can be any
closed polygon or ellipse. You can even place several stamps within
one fence.
Page Size Method: Some software programs do not recognize closed
outlines. For these programs (Illustrator and some third party custom
stamp packages) you need to use the page size to define the area thatwill be engraved away. Set the page size to the size of the stamp. The
laser will engrave away the entire background of the page, leaving thelogo standing.
Cutting Out the Stamp: If you are using the Fence Method, any line
within the area with a line weight of .001” to .007” (.025 - .175 mm)
will be vector cut when sent to the laser.
Creating a Perforated Cut: To create a perforated cut around the stamp that will allow the stamp to be pulled away fromthe rubber, in the print driver set the vector frequency below 100. This keeps the stamp attached to the rubber sheet andmakes cleaning easy while allowing the user to easily remove the stamp from the sheet.

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Section 13: Material Engraving Techniques﻿

Examples of stamp layouts using Fence Method:
Example 2: Single circular stamp to be cut out:

Example 1: Single stamp (will not be cut out):

Fence Line
0.001” (.025mm)
Fence Line
0.001” (.025mm)
Cut Line
0.001” (.025mm)
Example 3: Multiple stamps to be cut:
Cut Line 0.001” (.025mm)
Cut Line
0.001” (.025mm)

One fence tosurround all stamps.
Example 4: Incorrect! The file contains multiple fence lines. If creating multiple stamps
in one file, use one fence around the entire layout.

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Sending a Stamp File to the Laser

Select Stamp as yourRaster Type.
With Stamp mode selected,
you can change theshoulder and widening
settings (explained below).
The mirror function mirrors everything
except the lines to be cut. Only use if not
cutting out the stamps with the laser. Mirror
your artwork when setting up your file.

Check the Fence box if using the Fence Method.

Once you have successfully setup your stamp artwork, you are ready to print your design. In the Laser Dashboard go to
the Advanced Tab.
If the Stamp Mode is not able to be selected, check on the General Tab that the Job Type selected is either Rasteror Combined mode.

Shoulder Settings
The Shoulder setting in the Dashboard adjusts the angle of the shoulders of your characters. A higher shoulder number
provides a wider angle and more support for the characters. The following drawing shows a side view of a character withthe shoulders set to 6, 25 and 50. Many users feel the default setting of 25 is ideal.

Widening Settings
The Widening setting in the Dashboard adjusts the width of the character at its top. A higher Widening number provides abolder character. The following drawing shows a side view of the difference in characters when their widening set to 1 or
6. (Note that the Shoulder doesn’t change). Many users feel the default setting of 1 is ideal.

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Stamp Match
The last setting that you may need to make is made from the laser’s control panel. The Stamp Match setting is defaulted
to 0, which is ideal for most stamp applications. If you notice that there is a little jaggedness at the edges of your stamp
letters, adjust the Stamp Match by one or two digits (either up to 1 or 2, or down to -1 or -2 etc). This feature fine tunes
the left to right alignment of each raster line and should straighten out any rough edges that may appear. This is a settingthat once set should never need to be changed again. To change the Stamp Match setting, refer to the Engraving Machine
Calibration / Maintenance section in this manual.

Wood
Solid Wood
Wood is by far the most laser-friendly material available because it can be engraved or cut very easily. When engraved,
lighter colored woods like Cherry or Maple produce a very nice contrast where the laser burns away the wood. This highvisual contrast is what makes lighter woods so popular when combined with a laser. There are many types of other wood
products that are designed for use with the laser and many more that are waiting to be discovered by you.
Every type of wood has its own characteristics. Some wood is denser than other wood, with the denser, harder woods
requiring more laser power to cut or engrave. Epilog recommends that when working with wood other than the ones
listed in this section that you investigate the engraving and cutting characteristics before committing to use. There arewoodworking shops in nearly every large city that will have a wealth of information on nearly all woods. If you have accessto the Internet, perform a search on different types of wood and their characteristics to see what you find.
•

The most common woods used with the laser are cherry, walnut, maple, alder, and oak. These woods are consideredhard woods, and have grains that work well with lasers.

•

Grain can very greatly in density. Cherry, alder, walnut and maple all have fairly little veins of grain in them, while
Oak has medium to large veins in it. For example: If a large box was engraved into a piece of cherry and a piece ofoak, the box engraved into the cherry would have a very uniform appearance, the area engraved or the backgroundwould be smooth with little variation in height. The oak on the other hand would vary greatly in height and have avery non-uniformed appearance.

•

Cherry and alder are the most popular woods for engraving. The light, red color of these two woods provides an
excellent contrast when engraved.

• Engraving bare wood: When engraving bare wood, the smoke and debris produced while engraving can become
embedded into the grain of the wood. To reduce this effect, always engrave with the Bottom-Top setting in the driver.
• Engraving stained wood: A stained wood is preferable for engraving because excess smoke and debris can be
wiped off the surface of the wood after engraving with water.

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Manufactured Wood Products
When choosing a manufactured wood product for engraving and cutting, we have found MDF to be vastly superior to
plywood when working with a CO2 laser. Since plywood is constructed of layers of wood glued together and the grain of
the wood chips in the plywood run in different directions, it is difficult to obtain a consistent depth when engraving. Air
bubbles within the plywood cause problems because they severely disrupt the laser beam when cutting. Because of theglue, air bubbles and other factors it is virtually impossible to cut cleanly through plywood.
MDF is an engineered wood product that contains wood fibers that have been glued together. Since there are not individual
layers of wood glued together, like in the plywood, the engraving and cutting results are much better. You will produce
some charring on the edge of MDF when cut, so you may need to sand the edges after cutting.

Wood Engraving Techniques•

To create a quality image on wood, contrast and depth are usually desired. The higher the power level, the higher thecontrast and depth will be.

•

Speed and Power Settings: Wood is a great material to laser engrave because it discolors when engraved and thedepth of engraving is greater than most materials. The downside is that it takes a lot of power to deeply engrave
wood at high speeds. Most wood can be engraved using full power no matter whether you are using a 30-watt laser
or a 120-watt laser. Depending on the wattage of your laser, the best approach is to set the laser power at 100% andadjust the speed to obtain the desired depth.

• Resolution Settings: Wood is a very easy material to work with and you can produce very nice detail with as little as300 DPI engraving. 600 DPI engraving into wood produces fabulous results, especially on photos.
•

Grayscale: Grayscale graphics look wonderful when engraved into wood. The reason for this is that the wood willreact much differently to each level of grayscale, providing amazing contrast. Experiment! Take a piece of clipartand ungroup it and change the colors so that they range from a dark color like red, to a light color like yellow, thenengrave it. This will create a shading effect that is almost 3D in its appearance.

Wood Vector Cutting Techniques
Epilog Laser systems are ideal for cutting through solid wood material. The thickness of the wood that you can cut varies
with the wattage of the laser and the hardness of the wood, but in general you can cut approximately ¼ inch (6.35 mm)
wood with a 30-watt laser and up to ½ inch (12.7 mm) wood with a 120-watt laser.
•

When cutting wood of any thickness, Epilog recommends the use of the Vector Cutting Table and Air Assist options.
The Vector Cutting Table raises the wood off of the solid metal engraving table and supports the wood on analuminum grid. The grid greatly reduces backside burning of the wood and also provides ventilation that allows thefumes and smoke to be exhausted to the rear of the engraving cabinet. Information regarding accessing the Vector
Cutting Table is located in “Vector Cutting Table” on page 88.
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Section 13: Material Engraving Techniques﻿•

Air assist greatly reduces flaming that may occur if too much laser power is applied to the wood piece being cut.

•

Depending on the type of wood being vector cut, it is sometimes advantageous to apply a cover of masking ortransfer tape to the surface before cutting. The masking tape will reduce residue buildup on the top surface of thewood surrounding the cut line.

•

Reduce the frequency settings in the driver to around 20 for a better laser-cut edge. The laser will pulse with lessfrequency, reducing the charring and burning on the side of the wood.

•

If you are cutting through thicker materials, focus the table up so that the new 2” focal distance will be to the centerof the wood.
Warning: Wood is a combustible material. Never leave your laser unattended while vector cutting any material.
Air assist greatly reduces flaming that may occur if too much laser power is applied to the wood piece being
cut. Read the full “Fire Warning” on page 1 of the manual.

Wood Cleaning Techniques
When laser engraving or cutting wood, resin in the wood comes to the surface, mixes with the smoke and is deposited
as a residue. If the wood has a coating of polyurethane or lacquer, the coating protects the surface of the wood from theresin/smoke damage. You can remove the resin from coated materials with a wet chamois or a sponge with a web cover.
Some people like to use 409, Windex or other mild cleaning product, but water works well and is usually the most readily
available wetting agent. The chamois that Epilog recommends has a sponge in the middle of it, and is available in theautomotive car wash section of many discount stores or many automotive supply shops.
•

If the wood is not coated with polyurethane, the resin and smoke will stain the surface and you will need to sand thesurface to remove the resin.

•

Never use a paper towel to clean the wood surface. The paper towel will shred and it is impossible to get theshredded fibers out of the engraved recesses of the wood. Most wood products that are designed for laser
engraving will have a polyurethane coating so that they are very easy to clean.

Wood Color Filling Techniques
Color filling engraved areas of wood adds either greater contrast or a splash of color to your wood presentation. Normally,color filling is not required for lighter colored wood materials such as maple or cherry, but walnut can often benefit fromadding a black color fill to provide more contrast. You will need to take some precautions when color filling wood, because
if you are not careful, the liquid color fill material will absorb into the grain of the wood on the surface of the plaque where
it is not wanted.
The best way to add a black color fill is shown below:
1. Apply a thin coat of Johnson’s Paste Wax to the surface of the wood before you engrave it.

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Section 13: Material Engraving Techniques﻿

2. Engrave through the paste wax into the wood. Do not wipe off excess paste or residue after engraving.
3. Fill the engraved voids with Turtlewax “Color Core” black liquid car polish. The car polish will absorb into theengraved wood grain, but will not absorb into the wood grain that is covered with paste wax.
4. Wrap a paper towel around a block of material that has a flat surface. Rub the flat surfaced paper towel over thesurface of the wood to clean off the excess car polish and paste wax. The flat surface prevents the paper towel fromgetting into the engraved recesses.

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SECTION 14: SPECIFICATIONS
Epilog Mini / Helix Laser Technical Specifications

Epilog Mini / Helix Laser Technical Specifications
Epilog Mini 18

Epilog Mini 24

Epilog Helix

Maximum Engraving Area18” x 12” (457 x 305 mm)

24” x 12” (610 x 305 mm)

24” x 18” (610 x 457 mm)

Max Material Thickness4” (102 mm) Remove table for 6”(152 mm) depth and 17.5” x 10”(444 x 254 mm) engraving area.

5.5” (140 mm) Remove table for 8” 8.5” (216 mm) Remove table for(203 mm) depth and 23.5” x 11.75” 11” (279 mm) depth and 23.5” x(597 x 298 mm) engraving area.
17” (597 x 432 mm) engravingarea.

Laser Source Wattages

30 or 40 watt, CO2, air-cooled,
all-metal tube, 1062 micrometers.

30, 40, 50 or 60 watt, CO2,
air-cooled, all-metal tube, 1062
micrometers.

Standard Features

Air Assist, Auto Focus, Red Dot Pointer, Integrated Vector Grid & Vacuum Table, 2” (51 mm) focus lens, relocatable Home Position, permanent job save with 10, 2 MB files, easy-access drop-down door, Super-Silent Cooling
Fans.

Intelligent Memory BufferStore multiple files up to 64 MB. Rolling buffer allows files of any size.

Operating Modes

Optimized raster, vector and combined modes.

Motion Control System

High-speed, continuous-loop, DC servomotors using linear and rotary encoding technology for precise positioning.

X-axis Bearings

Ground and polished, stainless steel long-lasting bearings.

Belts

Advanced B-style double-wide Kevlar belts.

Resolution

User controlled from 75 to 1200 DPI.

Speed and Power Control(engraving depth)

Computer controlled speed and power in 1% increments to 100%. Color mapping links speed, power, frequency
and raster/vector mode settings to any RGB color.

Print Interface

10Base-T Ethernet or USB connection. Compatible with Windows XP/Vista/7/8/10.

Size (W x D x H)

27.8” x 26” x 13.5” (W x D x H)
(706 x 660 x 343 mm)

34.5” x 26” x 16” (W x D x H)
(876 x 660 x 406 mm)

36.5” x 32” x 39.8” (W x D x H)
(927 x 813 x 1011 mm)

Weight70 lbs (32 kg)
100 lbs (45.5 kg) w/stand90 lbs (41 kg)
120 lbs (55 kg) w/stand

180 lbs (82 kg)

Electrical Requirements

Auto-switching 110 to 240 volts, 50 or 60 Hz, single phase, 15 amp AC.

Ventilation Systems

350-400 CFM (595 - 680 m3/hr) external exhaust to the outside or internal filtration unit is required. There is
one output port, 4” (102 mm) in diameter.

Laser System Classification

Class 2 Laser Product - 1 mW CW MAXIMUM 600-700 nm.

Technical specifications and product configurations subject to change without notice.

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30, 40, 50, 60 or 80 watt, CO2,
air-cooled, all-metal tube, 1062
micrometers.

Section 14: Specifications
Compatibility

CompatibilityYour Epilog Laser has been designed as an “open architecture” product that can be run from almost any Windows based
software. Epilog provides both Windows 32-bit and 64-bit print drivers.

Recommended PC
For Optimum Computer Performance
Investing in a new computer is a great way to make sure you’re getting the most out of your new laser equipment. Why?
Because today’s software (CorelDraw for instance) requires a lot of computer processing speed and memory to function
properly. A good computer won’t make a big difference in how your laser runs, but when compared to a slow computer
it will save untold amounts of time and frustration setting up the artwork that you “print” to the laser. Many users do notpurchase new computers for use with their new laser because their current computers are perfectly adequate. There’s nomagical cut-off that makes a computer too slow. If you’re comfortable with the performance and speed of your current
computer, there’s probably no reason to purchase another one. The following recommendations are just advice to consider
if a new computer is necessary.
A new computer doesn’t have to be expensive to work great. Even many of today’s lower cost computers work great for
laser applications. Read these recommendations and consider spending just a few dollars more for those components thatwill save you time and frustration.
Operating System
While the laser is compatible with Windows 32-bit or 64-bit XP, 2000, Vista, Windows 7, Windows 8, and Windows 10
operating systems. The Epilog Job Manager will only work with Windows 7, 8 or 10.
RAM – Random Access Memory
4 GB is the minimum that is recommended. RAM is like short-term memory. It’s fast and readily available for the computer
to access and makes time consuming tasks go much quicker if you have lots of it. Having more than 4 GB of RAM is nice
if you demand a lot from your computer.
Processor Speed
A faster processor will allow you to do more tasks in less time. While it’s not necessary to purchase the fastest processor
available, you’ll want adequate speed to operate your graphics program. Processor speeds are always improving, but
processor speeds of about 2.0 GHz or faster are a good place to start.
10/100 Network Interface Card (NIC)
All new computers have a 10/100 network connection as standard equipment. As well as allowing multiple computers to
be linked together in a network, this technology also allows direct printing from the computer to the laser. Epilog supplies
a network Crossover cable with each laser system that allows one computer to print to a single Epilog Laser system.

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Section 14: Specifications
About The CO2 Laser Source

Hard Drive
This is the permanent memory in your computer. Many users feel that you can never have a large enough hard drive.
Luckily, most computer manufacturers put high capacity drives in new computers these days. When in doubt, buy bigger
than you think you might need. It’s so in-expensive that it’s worth the peace of mind to have it available.
Software
Many users use Corel as their graphics software. Many other Windows software applications can also be used, although
all software is different and may not be predictable, user friendly or functional. Additionally, the technical support staff at
Epilog may be less familiar with software other than Corel and less able to help with questions. Consult with your Epilog
distributor on software compatibility issues. Epilog does not guarantee compatibility with any software.
PhotoLaser Plus is a third party software for converting photos to laser compatible format. This is an indispensable option
for engraving photos.
Heavy Duty Surge Protector
The need for a surge protector varies greatly throughout the world. If the laser is operated anywhere that the electrical
power is subject to spikes, outages, lighting, fluctuations, etc, a surge protector should be used on both the laser and thecomputer. A surge protector is a very cheap insurance policy against catastrophic electrical damage. A surge protector
is designed to be an inexpensive device that absorbs any electrical problems before they can damage the expensive
equipment (computer and laser) they are protecting.

About The CO2 Laser SourceYour Epilog CO2 laser system uses the latest in laser technology to provide a powerful tool that is simple and safe to setup
and operate. The Epilog Laser can mark, engrave, and cut a variety of non-metallic materials.
The CO2 laser beam itself is invisible and operates at a wavelength of 10.6 microns. The beam is about half the diameterof a #2 pencil. Unfocused, it will just make an ugly burn, leaving lots of charred material behind. The focus lens gives
the beam an hourglass shape. At the center point the energy density is concentrated, allowing the very precise and cleanmaterial removal that is characteristic of laser engraving. The center of the hourglass is the focal point.
The laser beam path is completely enclosed within the cabinet. Please do not disassemble or modify any of the covers
or windows on the machine. If at any time you notice that the laser operates with a door or window open, please contact
Epilog technical support immediately.
The laser has two basic operating methods. For cutting (vector), the laser is driven along a path and the laser is left on all
the time. The path could be the outline of a letter or a geometric shape like a circle. The laser will cut entirely through thematerial, separating the part from the background. For marking (engraving), the laser is swept across the work from left
to right, and the laser is turned on and off at the correct points to produce the first line of the image. Then the carriage
advances one line and the process is repeated, eventually assembling a full image.

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Section 14: Specifications
Federal Communications Commission (FCC) NoticeFederal Communications Commission (FCC) NoticeThis equipment has been tested and found to comply with the limits for a Class A digital device, pursuant toPart 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and canradiate radio frequency energy; and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmfulinterference, in which case the user will be required to correct the interference at his/her own expense.

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SECTION 15: TECHNICAL SUPPORTContacting Technical Support

Contacting Technical Support
The technical support department at Epilog is available to assist with solving problems you may encounter using your
Epilog. Please review first the common problems and solutions as noted below, then if you are still in need of assistanceyou may contact Epilog’s technical support department at the number or website listed below. Technical support is available
in Golden, Colorado USA during the hours of 6 a.m. and 6 p.m. Mountain Time.
Technical Support Direct Line: 1 (303) 215-9171
Email: tech@epiloglaser.com
Technical Support Online: support.epiloglaser.com

What to do prior to contacting Epilog Technical Support:
1. Have the machine serial number available.
2. Have time to work on machine. Many issues will require troubleshooting.
3. Clean your machine (especially the optics), this will solve many issues.
		The machine serial number can be found on the Certification/Identification Label. This engraved plate is located on theback of the machine’s cabinet. The ID label shown on next page is for the Model 8000 30-watt product.

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Section 15: Technical Support
Frequently Asked Questions

Frequently Asked Questions
Engraver Will Not Vector (Cut)
1. Verify that the print driver is set to Vector or Combined mode.
2. Verify that the lines that you want to vector are set to .001” (0.025 mm).
3. Make sure the images are vector lines. Scanned and raster images will not vector.
4. Filled or solid images will not vector (outlines only).

Engraving Appears Lighter Than Usual
1. All mirrors and lenses need to be cleaned and inspected for damage. See “Cleaning the Optics” on page 69 forcleaning instructions.
2. Verify that the lens is in correct focus.
3. Verify correct Speed, Power and Frequency settings for the type of material that you are engraving.

No Laser Beam, But the Engraver Appears to be Running Normally
1. Verify the laser is in focus.
2. Check that the speed and power settings are appropriate.
3. Verify that the door on top of the laser system is tightly closed.

The Exhaust Is Not Pulling Enough Air
1. Move the blower closer to the machine. The closer the two are, the better exhaust you will receive.
2. If you are using a flex hose, do not bundle up the excess. Stretch out the flex hose, cut it to the desired length anduse only what you need.
3. Clean your exhaust system on a regular basis, including the engraver and blower. Use a bottle-brush and a vacuumon the areas where the exhaust buildup accumulates.

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Section 15: Technical Support
Frequently Asked Questions

The Engraving Quality is Poor/Blurry/Double Image
1. If you feel you are not getting quality you once were, this is probably a maintenance issue. See the “Section :Cleaning & Maintenance” on page 69.
2. Clean the lenses of the system. See “Cleaning the Optics” on page 69 for cleaning instructions.
3. If you are experiencing a double image problem or other quality issue, it is best to run a sample and send a photo
to: tech@epiloglaser.com.

The Laser isn’t Communicating with My Computer
1. Is the computer’s TCP/IP address set to a different number than the IP address of the laser? See “Set Up TCP/IP
Address in the Computer” on page 26.
2. Is the computer’s ethernet connection enabled? Go to the Network and Sharing Center, select Change Adapter
Settings. If the Local Area Connection says Disabled, right click and choose Enable.

LCD Screen Displays “Position Error”
The engraver is informing you that it has lost its correct positioning. Power off the engraver and verify there is nothing
obstructing the travel of the carriage both left-to-right and front-to-back. After removing any obstruction, turn the laserback on. Contact Technical Support if there still is an error displayed.

Why Isn’t My Red Dot Pointer at the Top Left Corner When Parked?
This is normal - after you have set home, pressing the Reset key will move the carriage to its park position
approximately 1/2 inch (12 mm) to the front of where you set home. You do not need to adjust your home position. See“Reset Home Position” on page 83 for more information.

The Engraving Depth Varies on Different Areas of the Engraving TableThe engraving table may not be level. With the laser at the Home Position, use the manual focus gauge to focus thetable. Press the X/Y Off key on the keypad, then Go. Move the carriage to all four corners of the table to see if it is level.
If it is not, contact Technical Support at +1 303-215-9171 for instructions on leveling the table.

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Section 15: Technical Support
Frequently Asked Questions

I’m Installing My Rotary, But Can’t Find The Holes For Installation
Don’t see the holes? Have you removed the Crumb Tray yet? See “Integrated Crumb Tray” on page 89 for instructions
on how to remove the tray.

How Can I Increase the Life of my Laser System?
• Clean your system: Debris in the laser and on the mechanics of the system can reduce the life of parts in yoursystem. Wipe down your system on a regular schedule to keep the mechanics clean and long lasting.
• Clean the lenses: Lens life is greatly increased by keeping them clean and free of debris. Get in the
habit of wiping them off on a regular schedule to keep them clean and well maintained.
• Reduce speed when running very small items: When you run at 100% speed on a graphic with a very
short stroke, the lens assembly comes up to speed and slows down extremely quickly, which can place wear on themechanics of the laser. Slow down to 80 - 90% speed and increase the lifetime of your laser system.

How to Shorten Your Engraving/Cutting Time
• Lower the Resolution: How important is the highest resolution image? Processing jobs at 400 DPI vs. 600 DPI can
reduce cycle times by up to 30%, and processing at 300 DPI could mean half the cycle time.
• Reduce White Space: Orientate the parts to minimize engraving dead space (area where head travels, but has
nothing to engrave).
• Horizontal Layout: If an option, horizontal text will engrave faster than vertical or curved (fit text to curve) text.
• Color Mapping: Use the Color Mapping feature to save time by adjusting the order in which the objects engrave/mark.
• Run Multiples: If you need to engrave multiples of the same image. You’ll find you have a time savings per piece.

If these do not correct your issue or your issue is not listed, please contact the Technical Support Team at +1 303‑2159171 or tech@epiloglaser.com.

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SECTION 16: MATERIAL SUPPLIERS
Industry Material Supplier List

Industry Material Supplier List
The following list contains supplier information for materials typically used with your Epilog Laser. Additional
suppliers and links can be found on our website at http://www.epiloglaser.com/industry_links.htm.
Acrylic

Color Fill Materials

Acrylic Idea Factory
Norcross, GA
800-543-9253
www.acrylicidea.com

JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com

E&T Plastics
Blaine, MN
763-780-3700
www.e-tplastics.com

Smoke-Wood
Elgin, OR
800-248-2352
www.smoke-wood.com

Inventables
Chicago, IL
312-775-7009
www.inventables.com

Corian and Fountainhead

JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Polycrylic
Norton, VT
800-809-4217
www.polycrylic.com
RB Fabrication
Orange, CA
714-998-2700
www.rbfabrication.com
U.S. Plastic Corp
Chicago, IL
312-775-7009
www.usplastic.com

Johnson Plastics Plus
Minneapolis, MN
800-869-7800
www.johnsonplastics.com
Cork
Jelinek Cork Group
Savannah, GA
800-959-0995
www.corkstore.com
Custom Artwork and Graphics
Cascade Metal Designs
Burlington, WA
360-420-5962
www.freedxf.com
Digital Art Solutions
Tempe, AZ 85281
800-959-7627
www.digitalartsolutions.com• 137 •

Gantry Company (3D Graphics)
Chippewa Falls, WI
715-288-6100
www.gantryco.com
Laser Pattern Werx
Nehamlem, OR
503-368-3194
www.etsy.com/shop/
laserpatternwerx
Educational Materials
CorelDRAW Help
Albany, OR
www.coreldrawhelp.com
FabricSEF Americas - LaserFlex
Jacksonville, FL
844-720-9600
www.seftextile.com
Twill USA
Aurora, IN
866-806-9120
www.twillusa.com
Webster Fabrics
Chesterfield, MO
800-845-4323
www.websterfabric.com
Glass
DiscountMugs.com
Medley, FL

Section 16: Material Suppliers
Industry Material Supplier List

800-569-1980
www.discountmugs.com
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Max Gift International
Beaverton, OR
503-579-9804
www.max-gift.com

LaserSketch
Romeoville, IL
630-243-6360
www.lasersketch.com
Marble Max
www.max.com
Medals (Engraveable)

Laser Engraveable Products

Catania
Avon Lake, OH
800-633-2586
www.cataniainc.com

Johnson Plastics Plus
Minneapolis, MN
800-869-7800
www.johnsonplastics.com

JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com

LaserGifts
Prescott, AZ
888-674-6612
www.lasergifts.com

Metal (Engraveable)

Leather (and Laserable Faux)

AlumaMark
Cleveland, OH
800-482-7758
www.alumamark.com

JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com

Identification Plates, Inc.
Mesquite, TX
800-395-2570
www.idplates.com

Tandy Leather Factory
Forth Worth, TX
877-532-8437
www.tandyleather.com

Inland Products
Riverside, CA
800-481-5500
www.inlandproducts.com

MarbleJDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com

Jon-KoSan Diego, CA
800-537-9092
www.jon-ko.com

NapTags
Grand Rapids, MI
800-451-3330
www.NapTags.com• 138 •

R.S. Owens & Company
Chicago, IL
800-282-6200
www.rsowens.com
Victory
Chicago, IL
800-327-5578
www.buyvictory.com
Metal Marking Compounds
CerMark Sales
Multiple Shipping Locations
866-241-9881
cermarksales.com
EnduraMark
Austin, TX
512-236-6424
enduramark.com
Ferro ($500 minimum order)
Mayfield Heights, OH
800-245-4951
www.ferro.com
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Johnson Plastics Plus
Minneapolis, MN
800-869-7800
www.johnsonplastics.com
LaserBond
Los Angeles, CA
844-577-7772
www.laserbondingtech.com

Section 16: Material Suppliers
Industry Material Supplier List

Mother of Pearl
Duke of Pearl
Lusby, MD
410-231-2641
www.dukeofpearl.com
Aqua Blue Maui, LLC
Kula, HI808-876-0217
www.aquabluemaui.com
Pen and Pencil Sets
IMARK Pen Co.
Arlington, TX
817-385-0306
www.IMARK-Pen.com
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Plastics (Engraveable)
Colorado Plastic Products
Lakewood, CO
303-443-9271
www.coloradoplastics.com
Innovative Plastics
Algonquin, IL
815-477-0778
www.inoplas.com
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Johnson Plastics Plus
Minneapolis, MN
800-869-7800
www.johnsonplastics.com

Rowmark
Findlay, OH
800-243-3339
www.rowmark.com

JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com

Southeast Plastics
866-491-9044
www.southeastplastics.com

Polyonics
Westmoreland, NH
603-352-1415
www.polyonics.com

Plaques & Trophies
Taskboard
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Marble Trophies of SD
South Dakota
619-422-8298
www.marbletrophiesofsd.com/
Slate
Laser Slate
866-491-9044
www.laserslate.com
Sports Materials
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
MiniSticks
Buffalo, NY
866-646-4784
www.ministicks.com

Taskboard
Miami, FL
561-983-6289
www.taskboard.com
Wood: Plaques and Specialty
Products
Colorado Heirloom
Loveland, CO
970-667-4222
www.coloradoheirloom.com
Infinity Woods
Clarion, PA
814-226-4361
www.infinitywoods.com
JDS
Sioux Falls, SD
800-843-8853
www.jdsindustries.com
Lasers & Woodworking
Cumberland, MD
301-777-0250
www.lasersandwoodworking.com

Tapes and Foils
Innotech of Wisconsin
Racine, WI
800-776-7194
www.innotape.com• 139 •

Lazer Depot
Mason, IL
217-663-2708
www.thelazerdepot.com

Section 16: Material Suppliers
Industry Material Supplier List

Lee’s Wood Products
Rocky Mount, VA
800-552-5337
www.leeswoodproducts.com
Stanton Mfg. Co. Inc.
Lake Ozark, MO
573-365-2441
www.stantonmfg.com/
Totally Bamboo
San Marcos, CA
760-471-6600
www.totallybamboo.com
WDI Custom Wood Products
Forest Lake, MN
800-899-4265
www.wdicustomwood.com• 140 •

APPENDIX A: WARRANTY STATEMENT
Warranty Statement for the Epilog Mini/Helix Laser

Warranty Statement for the Epilog Mini/Helix Laser
Epilog Corporation warrants to the original purchaser of Epilog Model 8000 that this product will be free from defects inmaterial or workmanship when purchased, and under proper, normal use within two (2) years from the original date ofpurchase.
Epilog will replace or, at its option, repair the defective part(s). Normally, Epilog will supply a replacement part for thecustomer to replace. Once the replacement has been performed, the replaced part must be returned to Epilog. In the casewhere repair is required, Epilog requires that the defective part, or machine, be returned to the Epilog factory or other
Epilog designated facility. Epilog will be responsible solely for the cost of repairs, including parts and labor, which are
made at an authorized Epilog facility. All other costs for replacement or repair, including, but not limited to, packaging
and shipping both to and from Epilog, shall be paid by the owner. A “Core” charge may be required by Epilog to ensure
the return of replacement and repair parts. This warranty excludes any damage from abuse (including, without limitation,
incorrect voltages, power surges, fires, improper or insufficient ventilation “acts of God” or other situations out of thecontrol of Epilog), failure to operate in accordance with instructions provided in the Owner’s Manuals for the Epilog
models 8000, including specific safety and operational warnings contained therein, cosmetic damage sustained in use,and damage caused by unauthorized modifications of any equipment. All warranties to original purchasers are nontransferable. The registered owner must initiate warranty claims within the warranty period.
THE ABOVE AND FOREGOING IS THE ONLY WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED; INCLUDINGBUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, THATARE MADE BY EPILOG ON MODEL 8000. ANY WARRANTIES IMPLIED BY LAW ARE HEREBY EXPRESSLY DISCLAIMED.
No oral or written information or advice given by Epilog, its dealers, its distributors, agents, officers, or employees shallcreate a warranty or in any way increase the scope of this warranty. Neither Epilog nor anyone else who has been involvedin the creation, production, or delivery of the Epilog Model 8000 shall be liable for any direct, indirect, consequential,
or incidental damages, including but not limited to damages for loss of business profits, business interruption, loss ofbusiness information, adverse health impacts, fire, and the like, arising out of the use or inability to use these products.
Epilog Corporation provides no warranties whatsoever on any software used in connection with Epilog Model 8000.

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APPENDIX B: MATERIAL SETTINGS
Epilog Mini / Helix Suggested Material Settings

Epilog Mini / Helix Suggested Material Settings
Material

DPI/Freq.

30 watt

40 watt

50 watt

60 watt

80 watt

Photo Engraving

300 DPI90s 60p

90s 55p

90s 50p

90s 45p

90s 40p

Text/Clipart Engraving

300 DPI90s 80p

90s 75p

90s 70p

90s 65p

90s 60p

Text/Clipart Engraving

600 DPI90s 75p

90s 70p

90s 65p

90s 60p

90s 55p

Cutting 1/8” (3 mm)

5000 f

9s 100p

12s 100p

15s 100p

20s 100p

25s 100p

Cutting 1/4” (6 mm)

5000 f

5s 100p

6s 100p

8s 100p

12s 100p

15s 100p

Cutting 3/8” (9.5 mm)

5000 f

3s 100p

4s 100p

5s 100p

Acrylic--

Cutting Note: Adjusting the standard focus distance so it is closer to the lens by about .030” (.762 mm) will produce better edge quality on 1/4” acrylic andthicker. Two passes may produce better results and allow for cutting through thicker materials. There are two types of acrylic: cast is better for engraving(creates a frosted look when engraved) and extruded acrylics are better for smooth-edged cutting.

AlumamarkEngraving

300 DPI90s 55p

90s 45p

90s 35p

90s 25p

90s 20p

Engraving

600 DPI90s 45p

90s 35p

90s 25p

90s 15p

90s 10p

Photos/Clipart

300 DPI90s 55p

90s 50p

90s 45p

90s 40p

90s 35p

Photos/Clipart

600 DPI90s 50p

90s 45p

90s 40p

90s 35p

90s 30p

Text

600 DPI90s 60p

90s 55p

90s 50p

90s 45p

90s 40p

Anodized Aluminum

We find when engraving anodized aluminum, text appears best at 600 DPI, but photos and clipart can be engraved with great detail down to 300 DPI.

Cork
Engraving

300 DPI90s 50p

90s 45p

90s 40p

90s 35p

90s 30p

Cutting

500 f

25s 50p

25s 45p

25s 40p

25s 35p

25s 30p

300 DPI90s 30p

90s 25p

90s 20p

90s 15p

90s 10p

300 DPI90s 35p

90s 30p

90s 25p

90s 20p

90s 15p

Engraving

150 DPI90s 35p

90s 30p

90s 25p

90s 20p

90s 15p

Cutting

2500 f25s 25p

25s 20p

25s 15p

25s 10p

25s 5pCottonEngraving
Denim
Engraving
FleeceWhen engraving fabric, try changing the graphic to 80% gray and use the Jarvis dithering pattern for the best results. Every fabric you are cutting will need tohave adjusted settings - find a small swatch of the fabric you can test first.

Glass
Engraving

300 DPI

15s 100p

20s 100p

25s 100p

30s 100p

35s 100p

When etching glass, try changing the graphic to 80% gray before engraving and using the Jarvis dithering pattern. You can also diffuse heat by covering theglass with a thin sheet of dish soap.

Leather
Photo Engraving

300 DPI90s 40p

90s 35p

90s 30p

90s 25p

90s 20p

Text/Clipart Engraving

600 DPI90s 50p

90s 45p

90s 40p

90s 35p

90s 30p

Cutting 1/8” (3 mm)

500 f

30s 80p30s 75p

30s 70p30s 65p

30s 60p- 143 -

Appendix B: Material Settings
Epilog Mini / Helix Suggested Material Settings

Epilog Mini / Helix Suggested Material Settings
Material

DPI/Freq.

30 watt

40 watt

50 watt

60 watt

80 watt

Engraving

400 DPI70s 100p

70s 90p

70s 80p

70s 70p

70s 60p

Cutting

500 f

20s 50p

20s 45p

20s 40p

20s 35p

20s 30p

Mat Board

Bottom-up engraving is suggested for mat board etching.

MarblePhoto Engraving

300 DPI90s 55p

90s 50p

90s 45p

90s 40p

90s 35p

Text Engraving

600 DPI90s 65p

90s 60p

90s 55p

90s 50p

90s 45p

Every marble is very different for settings. Start low and increase the power with a second run if you haven’t used that marble before.

Painted BrassEngraving

300 DPI90s 45p

90s 40p

90s 35p

90s 30p

90s 25p

Engraving

600 DPI90s 40p

90s 35p

90s 30p

90s 25p

90s 20p

300 DPI90s 40p

90s 35p

90s 30p

90s 25p

90s 20p

Plastics
Engraving

These settings work well with many plastics, including plastic phones and covers. Even one color plastics can achieve a great look when engraved.

Plastic (2 Layer Engraveable)
Engraving

300 DPI90s 80p

90s 75p

90s 70p

90s 65p

90s 60p

Engraving

600 DPI90s 70p

90s 65p

90s 60p

90s 55p

90s 50p

Cutting 1/8” (3 mm)

5000 f

15s 100p

20s 100p

30s 100p

30s 85p

30s 70p

Engraving

400 DPI6s 100p

10s 100p

20s 100p

30s 100p

50s 100p

Engraving

600 DPI

16s 100p

20s 100p

30s 100p

40s 100p

60s 100p

Cutting

100 f

10s 100p

15s 100p

20s 100p

25s 100p

40s 100p

600 DPI

20s 100p

25s 100p

30s 100p

35s 100p

45s 100p

2500 f50s 50p

50s 45p

50s 40p

50s 35p

50s 25p

Photo Engraving

600 DPI40s 100p

45s 100p

50s 100p

55s 100p

60s 100p

Clipart/Text Engraving

600 DPI30s 100p

35s 100p

40s 100p

45s 100p

50s 100p

Clipart/Text Engraving

300 DPI

25s 100p

30s 100p

35s 100p

40s 100p

45s 100p

Deep Engraving

600 DPI

10s 100p

15s 100p

20s 100p

25s 100p

30s 100p

Thin Veneer

500 f

30s 22p

30s 18p

30s 14p

30s 12p30s 9pCutting 1/8” (3 mm)

500 f

25s 100p

30s 100p

35s 100p

40s 100p

45s 100p

Cutting 1/4” (6 mm)

500 f

8s 100p

10s 100p

15s 100p

20s 100p

25s 100p

Cutting 3/8” (9.5 mm)

500 f

-

6s 100p

10s 100p

12s 100p

Rubber Stamps

Stainless Steel w/Cermark
Engraving
Twill
Cutting
Wood-

When cutting wood, multiple passes may allow cutting of thicker materials. You can readjust the focus between passes down to the center point of the cut forthe best results.

- 144 -

Appendix B: Material Settings
Epilog Mini / Helix Suggested Material Settings•

These are only suggestions: Every type of material will react differently with the laser, even from one plastic to the next. But don’t feel thatyou need to be exact on any of the settings. While engraving acrylic at 35% speed and 75% speed will give you a very different result, thedifference between 35% and 39% will be much more subtle and relies more on personal preferences.

•

Test your material: If you have a small area of the material you won’t be using, or an extra of the item, take advantage of this area to test out
your settings by engraving a small square or cutting a small circle. You can fine tune your settings in these areas.

•

Similar materials use similar settings: When you are working with a material you aren’t familiar with, think about a similar material and what
settings you would use with that product. Most anodized aluminums will react well with similar settings, as will most plastics.

•

When in doubt, start low: Remember, you can always re-run your job as long as you don’t move it in the machine. Let’s say you’re running aphotograph in a one-of-a-kind wood plaque. Start with a lower power setting, look at the engraving, then run the project a second time at highspeed and lower power a second time to add a little more depth if needed.

•

Run only one part of the file: If running a job on a new material, you can always just select one piece of the engraving, like a piece of text, andrun that part first to make sure your settings are perfect before running the whole file.
To print a copy of these settings to keep next to your laser, go to www.epiloglaser.com/material-settings.

- 145 -

INDEX﻿

Index
Symbols
3D Engraving 49, 113
10/100 Network Interface Card 130
21 CFR 1040 6
21 CFR 1040.10 3
21 CFR 1040.11 3
32-bit Operating System 130
64-bit Operating System 130

A
Acrylic 114–115
Cast Acrylic 114
Cutting 115
Engraving 114
Extruded Acrylic 114
Type of Acrylic 114
Activating a Laser 38
Advanced Tab 49
Air Assist 75
Acrylic Cutting 115
Color Mapping 51
Fire Warning 1
Plastic Cutting 120
Wood Cutting 125
Air-Cooled 12, 129
Air Filter. See Exhaust Fan
Air Temperature 12
Alder 124
Alumamark 143
Anodized Aluminum 143
Black 115
Red 116ANSI 4
Artwork Layout 97
AutoCAD 111–112
Auto Delete 56
Auto Focus 76

B
Bearing Rail 72
Lubrication 72
Bearings 72–73, 129
X-Axis Rail 72
Y-Axis Rail 72
Belts 129
Blower. See Exhaust Fan
Brass

Brass-Coated Steel 116
Painted 116–127
Solid 116

C
Center Engraving 85–87
Center-Center 85
Center-Left 86
Center-Top 86
Page-Center 86
Cermark 144
Cherry 124
Class A 132
Cleaning and Maintenance 69–74
Bearing Rails 71
Crumb Tray 73
Down Draft Ports 74
Laser Tube 74
Optics 69
Rear Exhaust Port 74
Y-Axis Rail 72
CO2 Laser Source 131
Color Fill 126
Color Mapping
Combined Mode 83
Functions 80
Non-Mapped Colors 82
Object Order 82
Speed and Power 80
Color Mapping Tab 51
Computer Recommendation 130
Config Button 56
Configurations 50
Cooling Requirements 12
CorelDRAW Help 137
Corian Supplier 137
Cork
Settings 143
Suppliers 137
Create a Cut Line 63

D
Data Transfer Light 55
Delete Job Button 58
Delrin 118
Dish Soap 118
Dithering 48, 77, 117
Floyd-Steinberg 78
Jarvis 78
Photograph Modes 78
Stucki 78- 147 -

Index﻿
Door Interlocks
Interlock Safety 6
Down-Draft Ports 74
Drive Wheel 97

Engraving 117
Suppliers 137
Go Button 54
Grayscale 117, 125

E

HElectrical Requirements 14, 129
Electrical Safety 4
Engraving Direction
Bottom-Top 48
Engraving Techniques 113–127
Epilog Job Manager
Activate a Laser 38
Color Mapping 43
Defaults 45
Installation 35
Instructions 35, 38
Organizing Your Print Jobs 39
Previewing Your Job 41
Printing 39
Print to Job Manager 47
Program Settings 43
Trouble Shooting 37
Ethernet
Specifications 129
Window 8/10 Installation 26
Windows 7 Installation 19
Exhaust Fan 12
Connection 12

Hard Drive 131

I
IEC 60825-1 6
Installing Firmware 109. See Firmware
Interlock Safety 6
IP Address
Setup in the Computer 19
Setup in the Laser 15

J
Jarvis 117
Job Delete Button 58
Job Manager. See Epilog Job Manager
Job Save Button 58
Jobs List Button 58
Job Storage 59
Job Type 46

LLandscape vs Portrait 66
Laserable Plastics
Engraving Techniques 119
LaserBrite™ 116
Laser Dashboard
Advanced Tab 49
Color Mapping Tab 51
Defaults 45
General Tab 46
Settings and Use 45–52
Laser Safety 3
Laser System Classification 129
Laser Tube 74
Leather 138, 143
Lens
Cleaning 69

F
FCC 132
Federal Communications Commission 132
Fire Extinguisher
Halotron 1
Fire Warning 1, 5
Firmware
Driver Location 50
Upgrading 109–110
Focus
Auto Focus 76
Auto vs. Manual Focus 75
Manual Focus 75
Focus Button 59
Frequency 48
Color Mapping 51

M
Maintenance 69. See Cleaning and Maintenance
Maintenance Button 56
Manual Focus 75
Manufactured Wood Products 125
Maple 124

G
General Tab 46
Glass 117–127, 143- 148 -

Index﻿

Notary Seals 118

Cutting 120
Engraveable 144
Engraving 119
Plastic (Engraveable) Suppliers 139
Plotting 111
Plywood 125
Pointer Button 55
Polish 118
Polyvinyl Chloride 9, 120
Portrait vs Landscape 66
PowerConnection 14
Laser Dashboard 47
Power Change Button 57
Previewing Your Job 41
Print Driver. See Laser Dashboard
Print Interface 129
Print Range 52
Processor Speed 130
PVC 9, 120

OR

Oak 124
Object Order 82
Open Architecture 130
Operating Modes 129
Operating System 130
Operating Temperature 12
OpticsCleaning 69–70
Organizing Print Jobs 39
OSHA 4

RAM 130
Raster Settings 47
Raster Type 49
Red Dot Pointer 6, 83
Button 55
Reducing Engraving Time 66
Regulatory Compliance 6–9
Reset Button 54
Reset Home Position 83
Button 55
Resolution 129
When to Use Each 63
Restore Home Position 55, 83
Rotary Attachment
Holes for Installation 136
Standard Rim-Drive Rotary Attachment 94–100
Adjusting Your Artwork 98
Artwork Layout 97
Drive Wheel 97
Installation 94
Removal 100
Rubber Stamps 144

Marble 144
Marble Suppliers 138
Masking 118, 120, 126
Material Settings 143
Material Supplier List 137
Maximum Engraving Area 129
Max Material Thickness 129
MDF 125
Medals (Engraveable) Suppliers 137
Memory Buffer 129
Mirror 50
Cleaning 69
Motion Control System 129
Movable Home Position 84
Multiple Pages 52
Multiple Passes 52

N

P
Page-Center Engraving 86
Painted Brass 116, 117, 144
Paper/Pressboard Suppliers 139
Pause Button 54
Pen and Pencil Set Suppliers 139
Photo Engraving 61, 77, 144
Photograph Modes 78
PhotoLaser Plus 101, 131
Badge Creation 105
Material Selection 103
Photograph Transformation 102
Setting Resolution 103
Setting Up 101
Using with CorelDRAW 103
Piece Size 47
Pin Table 91–93, 115
Plastic 119–127, 144

S
Safety Enclosure 6
Safety Features 6–9
Safety Labels 6
Sandblasting 118
Save Job Permanently- 149 -

Index﻿
Vector Settings 48
Vent Cleaning 73
Ventilation 129
Vinyl 9Voltage 14

Button 58
Serial Number 133
Set Home Button 54
Set the Computer’s IP Address 19, 26
Set the Laser’s IP Address 15
Setting a New Home Position 83
Setting a Vector Cutting Line 63
Setting Home Position 54
Settings Button 56
Shoulders 50
Slate Suppliers 139
Software 131
Speed and Power Control 129
Speed Change Button 57
Sports Material Suppliers 139
Stainless Steel 144
Stamp
Settings 50
Stamp Match 56
Stamp Mode 49
Standard Features 129
Stretching Artwork 98
Supplier List 137
Surge Protector 131

W
Walnut 124
Warning Labels 6
Warranty 141
Wattages 129
Wavelength
CO2 Laser Source 131
Weight 129
Widening 50
Windows 7
Ethernet Installation 19
USB Installation 30
Windows 8
Ethernet Installation 26
USB Installation 30
Windows 10
Ethernet Installation 24
USB Installation 30
Wood 124–127, 144Bare Wood 124
Cleaning 126
Cutting 125
Engraving 125
Grain 124
Solid 124, 125Specialty Product Suppliers 139
Stained 124

T
Task Plate 87
TCP/IP Address Setup in the Computer 19
Technical Specifications 129
Technical Support 133
Temperature 12
Temporary Memory 59
Test Port 15
Test Your Material 145
Thin Veneer 144

Y
Y-Axis Rail 72

U
Unpacking the Laser 11
Upgrading Firmware. See Firmware
USB
Windows 7 Installation 23
Windows 8 Installation 30

V
Vector Cutting Table 88
Acrylic 115
Fire Warning 69
Plastics 120
Wood 125
Vector Line Creation 63- 150 -