PRESS-FIT MACHINES
A wide range of production equipment for compliant pin connector technology

LINE OF PRESS-FIT MACHINESFAMILY OF PRESS-FIT MACHINESTE Connectivity boasts a wide range of servo presses designed to insert compliant pin connectors
into printed circuit boards. Our family of machines are highly customizable and sure to fit yourparticular application need.

SIMPLE PROGRAMMING AND AUTOMATIC SETUP
Each press is programmed and run via a dedicated PC. All programs, connectors, board layouts,
press profiles, tool part numbers, etc. can be stored on the computer, so future applications can beeasily adapted from existing programs. Little programming knowledge is required to take advantageof this versatility and it helps prevent future operator errors by reusing proven data.

FORCE MONITORING FOR QUALITY ASSURANCE
The most popular feature associated with compliant pin technology is the fact that it is solder free.
The processing of compliant pin connectors offers significant processing advantages, too. Especiallybecause the press force can be closely monitored in real time and it can be immediately evident if
there is a problem such as a bent pin, an oversized PCB hole, an incorrectly positioned connector, oran error during the press cycle. This process quality assurance provides peace of mind for everyone
and can improve yield while cutting costs.

SENSIPRESS TECHNOLOGYA SENSIBLE SOLUTION TO REDUCING PC BOARD DAMAGE DUE TO BENT PINS IN
CONNECTOR PRESS FIT APPLICATIONSAs the industry moves to high-performance connectors with higher pin densities and smaller pin tails,
overall seating forces are getting smaller and the ability to detect bent pins at the early stage of thepressing cycle is becoming more challenging. TE Connectivity’s SensiPress technology has enhanced
low force performance by reducing mechanical noise, thereby increasing accuracy, reducing scrap
and simplifying troubleshooting and maintenance.
The high sensitivity measurement capabilities of SensiPress technology enables TE Connector press
fit machines to more accurately measure press force and halt the seating cycle if it detects early
contact with the seating tool, indicating that one or more pins are bent or out of alignment.
Cut Through the Clutter for More Accurate Pin Detection
When only three pounds of force can crush small pins, excessive force noise can make detecting a defective pin extremely
challenging. With SensiPress technology we optimized our load cell positioning by isolating the force sensors to eliminate
excessive force noise, making it easier to detect bent pins and stop the press cycle before damaging expensive PC boards.

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PRESS-FIT MACHINES COMPARISON CHART

Base Machine

CBP

CSP

CMP-5T

CMP-10T

AP-3T/5T

System Type

Semi-automatic press,
bench-top

Semi-automatic press,
standalone with shuttle

Semi-automatic press,
standalone

Semi-automatic press,
standalone

Automatic Press, inline

Footprint(W x L X H)

785 x 610 x 840 mm(3 x 24 x 33 in)

785 x 965 x 1.625 mm(31 x 38 x 64 in)

965 x 915 x 1.780 mm(38 x 36 x 60 in)

1.095 x 1.095 x 1.855 mm(43 x 43 x 73 in)

1950mm x 2000mm x 2300mm(LxWxH)

Estimated Cycle
Speed

3 – 5 sec/connector

6 – 8 sec/stroke
including shuttle ofproduct

3 – 5 sec/connector

3 – 5 sec/connector

Depending on high speed
connector requirement

PCB Size

460 x 610 mm(18 x 24 in)Application dependent

610 x 915 mm(24 x 36 in)

760 x 915 mm(30 x 36 in)

760 x 880 mm(30 x 35 in)Force Capability

44 kN (5 tons)

44 kN (up to 5 tons)

44 kN (5 tons)

89 kN (10 tons)

29kN(3 ton) ,44kN(up to 5 tons)

Electrical
Requirements

208/240 VAC, 1 ph
6 amps, 50/60 Hz

208/240 VAC, 1 ph, 6
amps, 50/60 Hz

208/240 VAC, 1 ph
15 amps, 50/60 Hz

208/240 V AC, 1 ph
15 amps, 50/60 Hz

220V AC 1P

Air
Requirements

0.6 Mpa (80 – 120 psi)
dry air

0.6 Mpa(80 – 120 psi dry air

0.6 Mpa (80 – 120 psi)
dry air

0.6 Mpa (80 – 120 psi)
dry air0.5-0.8 MPa

Pin DefectDetection

SensiPress (standard)

Pin Penetration(optional)

SensiPress (standard)

SensiPress (standard)

High/Low range sensor

ORDER INFORMATION
Machine Description

PN

CBP-5T MKII BASE MACHINE ASSEMBLY

2216056-1

CSP-5T, MACHINE, SHUTTLE

2216055-1

CMP-5T MKII BASE MACHINE ASSEMBLY

2216057-1

CMP-10T, MACHINE, SENSI PRESS, MARK II

2216058-1

AP-3T, AUTOMATIC IN-LINE SERVO PRESS

2418020-1

AP-5T, AUTOMATIC IN-LINE SERVO PRESS

1-2418020-1

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CBP ELECTRIC BENCH-TOP PRESS
Machine
The CBP servo electric press provides the ability to process
most compliant pin connector applications in a compact
bench-top system. Board size capacity and press force
range allows the system to handle a wide range ofapplications for low to medium production volume
operations.

Servo Drive Precision
Each system is supplied with a servo electric drive with force
feedback control. The CBP is available in 44 kN (5 ton) force
capacity to handle compliant pin connectors. With PC
control, the servo driven CBP provides an easily
programmed press system with automatic set up from press
cycle to press cycle. The system reaches levels of precision
and accuracy not available in a pneumatic or hydraulic press.

With SensiPress Technology

Monitor and Control for Quality
Force, distance and speed are the core parameters of any press cycle. With feed back and PC control, the CBP system canmonitor and control each characteristic of every press stroke run on the press in real-time. If any aspect of that press cycle isoutside of specified limits, the CBP can stop the press, mid-stroke, to prevent damage to the PCB, thereby reducing or
eliminating rework and/or scrap. Common problems such as PCB holes out of tolerance, missing connectors,
improper connectors used and, in some cases, bent pins can be detected and reported to eliminate quality problems.

Eliminate Operator Error
By pre-programming the parameters of connector applied, the CBP will automatically adjust set-up parameters from onepress cycle to the next. There is no need for (therefore no chance of operator error associated with) adjusting stroke, stops orforce adjustments from one cycle to the next. Even simple errors of using the wrong connector or tool can be eliminated toassure proper application of every connector and avoid costly scrap.

Product Features• Servo electric press• PCB capacity of 460 x 610 mm (18 x 24 in)• Press force capacity of 44 kN (5 tons)• Ability to monitor and control force, distance and speed
for every press cycle• Full SPC data of every component pressed for quality
assurance and traceability• Database driven software for simple programming andautomatic setup• Small foot-print for low to medium volume product levels

Simple Operation
PC control of CBP systems allows for simple and flexible programming. All data for connectors and tools are entered andstored in databases. These specifications allow the CBP to automatically set up and control each press cycle to reduce
operator intervention and human error. Every press cycle completed can be serialized and stored for full quality traceability.

Run Time Press Monitoring
The run time screen provides complete operator interface
and feedback. Each press cycle is monitored for Force vsDistance and data is clearly displayed. Press stroke status isshown to acknowledge proper application or error
information. A picture of the end product can also be used
to guide the operator through the pressing sequence toreduce operator error.

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FEATURES
Light Curtain
The CBP system is supplied with standard 2 hand tie-down activation. A standard safety light curtain prevents the start of thepress cycle and will stop the system if at any time the light curtain is broken.

Tool In Place Sensor
This sensor system assures the insertion tool being used is centered under the press ram to avoid damage to the connector or
PCB. This system uses a light source in the press ram to interact with reflective tape (not provided) on the insertion tool. If
the tool is not properly centered and the light reflection is not detected, the press will not begin a press cycle.

Air Table with Foot-Switch
This feature provides pneumatic plumbing in the press tabletop and an activation foot-switch to allow for an “air bearing”
surface between the support fixture and the tabletop. This greatly reduces the effort to slide the PCB, fixture, connector andtool stack-up under and back out of the press during each cycle.

Touch Screen Monitor
Provides a touch screen monitor in place of the standard non-touch screen. Allows for simple input for programming andoperation of the press system.

Bar-code Scanner (Optional)
Provides bar code scanner system to allow for serialization of PCBs.

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CSP SHUTTLE ELECTRIC PRESS
Machine
The CSP incorporates an automatic shuttle system andcustomized tooling fixtures into the proven TE press-fit
line for fast and simple product presentation. Focused at
the application of PCB’s onto compliant pin hous- ings, thissystem is provided with full control and monitoring offorce, distance and speed for quality assurance of every
product applied.

Servo Drive Precision
Each system is supplied with a servo electric drive with force
feedback control. Force capacity is available up to 44 kN(5 tons) to handle a range of compliant pin housings andconnectors on the market today. Com- pared to pneumaticor hydraulic systems, the CSP press is quiet, efficient, anddoes not suffer from oil leaks that can damage PCBs. With
PC control, the servo driven CSP press provides an easily
programmed press system with automatic set up from press
cycle to press cycle.

Monitor and Control For Quality
Force, distance and speed are the core parameters of anypress cycle. With feed back and PC control, CSP systems
can monitor and control each characteristic of every press
stroke run on the press in real-time. If any aspect of thatpress cycle is outside of specified limits, the system can stop
the press, mid-stroke, to prevent damage to the product andreduce or eliminate scrap. This gives CSP systems a distinct
advantage over pneumatic or hydraulic systems which can
not offer the same level of control. Optional pin penetration
sensing (PPS) tools also allow the CSP to assure that every
pin has properly penetrated the PCB a predeter- mined
minimum distance. Any missing, bent or improp- erly seatedpins will be detected and illustrated to the operator.

Faster Processing
The CSP is supplied with an automatic product shuttle that locates the product stack up under the ram and upper insertion
tool. The operator loads the PCB and housing/connector into a lower support fixture that is mounted on the shuttle and hits
the start switch. The system ensures part presence and then shuttles the product under the ram mounted upper tool tocomplete the press cycle. This allows the system to automatically press the product while the operators hands are free toperform other tasks such as preparing the next product to be applied. The end result is increased quality by assuring proper
product location and decreased processing time.

Eliminate Operator Error
Quality is provided not only through the monitoring and control of the press cycle, but also through the avoidance of
operator error. By pre-programming the parameters of the product applied, the CSP will automatically adjust set-up
parameters from one press cycle to the next. There is no need for (and therefore no chance of operator error associated with)adjusting stroke stops or force adjust- ments from one cycle to the next. Even simple errors of using the wrong product canbe eliminated to assure proper application and avoid costly scrap.

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Optional Pin Penetration Sensing Tooling (PPS)
Our patented pin penetration sensing (PPS) tooling provides an additional quality check for products applied on a CSP. PPS
tools are specifically designed for the product applied to verify that every pin properly penetrates the PCB by apredetermined distance. Coupled with force monitoring, PPS tools give assur- ance of the proper location, penetration andapplica- tion of every compliant pin on every product applied. The PPS check is performed in real-time without the need foran additional or destructive quality test.

Product Features• Servo system for product location under press ram• Housing capacity of 75 x 150 mm (3 x 6 in) Other sizes are possible. Please contact yourlocal TE representative for assistance• Press force capacity up to 44 kN (5 tons)• Ability to monitor and control force, distance and speed for every press cycle• Option pin penetration sensing (PPS) tooling assure proper pin penetration• Full SPC data of every component pressed for quality assurance and traceability• Database driven software for simple programming and automatic setup• Small foot-print, self contained system can be easily located on operation floor

GENERAL SPECIFICATIONS
Description
The CSP incorporates an automatic shuttle system and customized tooling fixtures into the proven TE press-fit line for fastand simple product presentation. Focused at the application of PCB’s onto compliant pin hous- ings, this system is provided
with full control and monitoring of force, distance and speed for quality assurance of every product applied.

Performance
Drive Z: Electric servo drive, ball-screw Housing
Size: 150 x 75 mm (6 x 3 in)Force capacity: Up to 44 kN (5 tons)
Speed: Application dependent. Typical time for shuttle in, press and shuttle out is 6 – 10 seconds.

Tooling
Insertion tool type: Fixed (to ram)
Support tool: Shuttle mounted fixture Standard (non-sensing) and PPS(pin penetration sensing) tools are available.

Control and Interface
Parameters: Force, distance, speed, pin penetration (optional)
Controller: PC
Operating system: Windows based platform
Interface: Touchscreen with mouse and keyboard

ServicesPower: 208/240 VAC, 1 ph, 6A, 50/60 Hz
Air: Shop air of 5 CFM at 80 psi

Dimensions (W x L x H)
760 x 965 x 1.625 mm (30 x 38 x 64 in)
Weight: 272 kg (600 lbs)

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CMP MANUAL ELECTRIC SERVO PRESSESCMP Machines
The CMP manual electric servo presses are designed with a rigid “H” frame to minimize deflection. The CMP-5T press
provides 44 kN (5 tons) of force while the CMP-10T press provides 89 kN (10 tons) of force. The operator is able to manually
adjust the press head and/or the PCB between connector press cycles.
An air bearing system provides effortless press head positioning. The PCB capacity of the CMP-5T press is 610 x 915 mm(24 x 36 in) and the PCB capacity of the CMP-10T press is 760 x 900 mm (30 x 36 in). The SPC feature within the CMP’s
included software provides a press log and in addition, allows press force plotting for every connector.
The product setup for these machines is accomplished without any required hardware adjustments. The use of tool andconnector databases, and a press sequence program, provides a fully data driven press cycle. There is a wide range of
insertion tools available for these machines for both TE and non TE products. The machine features a touch screen monitor
for enhanced machine operation, an air table option that assists the operator when positioning product under the press head,
and an optional bar code scanner, which provides fast PCB serial number entry.

With SensiPress
Technology

With SensiPress
Technology

Product Features• 44 kN force (5 tons) CMP-5T• 89 kN force (10 tons) CMP-10T• Board capacity of 610 x 915 mm (24 x 36 in) CMP-5T• Board capacity 760 x 915 mm (30 x 36 in) CMP-10T• Computer controller• Automatic setup – no adjustments• Speed, height & force control• SPC on pressing force• Wide range of insertion heads for TE Connectivity andnon TE Connectivity products available• Versatile interface for the incorporation of other tools• Easy-to-use operator interface• Insertion force monitoring

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AUTOMATIC PRESS (AP) - 3T/5T
TE Connectivity’s (TE) automatic press (AP) 3T/5T machines apply compliant pin connectors to awide range of PCBs. They are fully capable of handling demanding applications such as daughter
cards, mid-planes and backplanes in data communication, aerospace defense & marine, medical,
automotive, and energy industries.
The press machine can hold up to 12 insertion tools and uses a lower support fixture. These machines
use Windows 10 operating system which closely monitors force, distance and speed. They feature a
touch screen monitor for enhanced machine operation and two barcode scanner options. One vision
camera for PCB offset can integrate this function while an extra scanner can be added which provides
fast PCB serial number entry. Five load cells for pressing force monitoring allows one low force range
load cell dedicated for the low force monitoring which is sensitive for detecting bent pins at the earlystage of the pressing cycle. This reduces scrap and simplifies troubleshooting and maintenance. The
integrated floating head can adaptively enter the male-female connector, while the rigid head either
frequently faults alarms or easily crushes the connector.
The PCB capacity is 760 x 880 mm (30 x 35 in). The statistical process control feature within themachine’s software provides a press log and allows press force plotting for every connector.
Our machines are customizable with the manufacturing execution system (MES) software to
optimize the manufacturing process by monitoring, tracking, documenting, and controlling the entire
production lifecycle. We also offer a wide range of insertion tools for these machines for both TE andnon TE products, allowing customizations available to meet your production requirements. Together
with our global manufacturing footprint, we can offer the quality, reliability and trust to meet yournext project’s needs.

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TECHNICAL DETAILSTechnical specifications
Operation System

Windows 10

Force (metric)

3T (29KN) .5T(44KN)|

X-Y Axis Speed

300mm /s

Z Axis Speed

0.05mm-20mm/s

Force Error F.S.

1% Full Scale

Z-Axis Position Accuracy
PCB Size
Motion Control±0.01mm
880mm x 760mm
X/Y/Z/R Servo

Auto Tool Changer

12 Tools + 1 Thickness Gage

Vision PCB Position

Apply Fiducial Mark for automatic offset by X/Y/R

Barcode Scanning

Addtional barcode scanner can be optional

PCB Conveyer
Interface
Safety Device
Size (not incl. stack light)

Automatic Loading
Touchscreen
Light Curtain, Door Interlock
1950mm x 2000mm x 2300mm (LxWxH)

Weight3500 Kg approx.

Power

220V AC 1P

MACHINE ORDERING INFORMATION
Machine DescriptionPN

AP-3T, AUTOMATIC IN-LINE SERVO PRESS

2418020-1

AP-5T, AUTOMATIC IN-LINE SERVO PRESS

1-2418020-1

ACCESSORIES ORDERING INFORMATION
DescriptionPN

AP-3T/5T, ASSY KIT, ACAL UNIT

2418025-1

AP MACHINE CAR FOR CHANGE TOOLING

2478784-1

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Waste Not. Want Not.

Time is Money.

Whether it’s time or scrap, in manufacturing everyone
knows that waste costs money. With our on-site
certification and consultation services, we canhelp you:

In manufacturing downtime can be expensive. That’s
why TE is constantly working to improve productavailability and delivery rates. With a strong global
footprint, short lead times and a strong distribution
channel, TE has the equipment and the accessories
to keep production online.To check distributor stock
and availability for your tooling needs go to:www.te.com/commerce/sck/cdi.do• Reduce downtime• Reduce scrap• Maintain crimp quality• Improve manufacturing efficiency

Connect With Us
Learn more about our comprehensive line of tooling solutions at tooling.te.com
To find the right TE tooling for your needs, call us at 717-810-2082 or email toolingSales@te.com

TE Connectivity Technical Support Center
USA: 1.800.522.6752

UK: +44.0800.267666

Canada: 1.800.522.6752

France: +33.1.34.20.8686

Mexico: +52.55.11.06.0800

Netherlands: +31.73.624.6999

Latin/S. America +54.11.4733.2200

China: +86.400.820.6015

Germany: +49.6151.607.1999

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Published 07-24

TE CONNECTIVITY / TOOLING / PRESS-FIT MACHINES