CERTIFIEDPORTABLE CRIMP TOOLSCERTI-CRIMP PORTABLE TOOLS FOR OPTIMUM PERFORMANCEAPPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSINTRODUCTION TO
TOOLING SOLUTIONSTE Connectivity. A Leader in Crimp Quality.
Anyone can make a tool to crimp terminals onto a wire. But not everyone can manufacture a tool tocrimp the terminals properly. Crimp termination of wires isn’t easy. At least, doing it right isn’t easy. We
know. We started it. TE Connectivity developed the technology of hand crimping over 70 years ago.

The Secret to a Successful Crimp.
Matching the Terminal to the Tooling - Among themany factors that are critical in producing a quality
crimp, matching the terminal to the tooling is crucial.
Unlike inferior tooling options, TE Connectivity offers
engineered solutions that are designed to match theexact crimp geometry of the terminal to be applied on
the wire. To create a proper crimp you need to follow
these important steps:
1. Wire Selection - AWG and wire insulation thickness
varies from wire to wire. Just because two wires arelisted at the same AWG, it doesn’t mean their insulation
thickness is the same. If you don’t take into account bothfactors, the copper or aluminum strands may not fit in thewire barrel correctly or the terminal’s insulation support
may be too large or small for the wire strand.
2. Wire Prep - In order to properly place a wire in aterminal, the wire insulation must first be stripped to theproper length based on the terminal specifications. If theinsulation is cut too short or too long, the wire will not
be seated properly into the wire barrel, causing terminal
separations or shorting.
3. Crimp Specifications - To create a proper crimp
for a TE connector or terminal you should use a
TE Connectivity tooling solution that is specificallyengineered to the proper Crimp Height, Width and Crimp
Geometry of the selected terminal or contact.

PAGE 2

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSINTRODUCTION TO
TOOLING SOLUTIONSWhat You Need to Know About TE Hand Tools
Tool Grade
Tool grade is a prime consideration when choosing the appropriate tool for an application. Our handtools are categorized into three levels: Service, Commercial and Premium. The higher the grade of thetool, the less operator skill is required to repeatedly meet the specified parameters of the crimp.

Premium (CERTI-CRIMP Tool)
Premium tools include the appropriate crimp die configuration, integral locating, and integral
straightening features that permit terminals or contacts crimped in these tools to meet all feature
requirements in applicable TEC application (114-) specifications. Most premium tools include an
adjustable insulation crimp height feature and the CERTI-CRIMP ratcheting feature, set at the factory,
which prevents the ratchet from releasing until the wire crimp jaws bottom within .001. This helps provide
consistent repeatability of the crimp. Premium hand tools require the least amount of user dexterity.

Commercial (PRO-CRIMPER III Tool)
Commercial die assemblies are designed to meet the wire crimp height requirements per the applicable
TEC application (114-) specifications. Other feature requirements may or may not be met. Commercial
handle assemblies permit the interchange of die assemblies and an adjustable ratcheting feature. Users
are responsible for adjusting the ratchet to obtain the correct crimp height. Commercial tools require agreater amount of user dexterity than premium crimp tools.

Service
Service tools are generally single thickness, stamped tools. They are not intended to meet any
specifications and require a higher level of user dexterity to obtain acceptable results.

Tool TypeChoosing a tool type may be driven by several factors: simply by type preference, or by the applicationneeds itself, i.e. heavy duty crimp, industry specification requirements, etc. The overall wire range is also a
key consideration when choosing the appropriate tool for an application. Often there will be several tools
referenced to the same product which have different wire ranges.
APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSPAGE 3

CERTIFIED:
PORTABLE CRIMP TOOLSCERTI-CRIMP Portable Tools
FAST FACTS• Designed to exacting
specifications• Ratchet control provides
complete crimping cycle• For most military, UL and
CSA applications• Manufactured using thehighest quality materials• Requires minimum skill• Repairable• Calibrated; recalibration
recommended every 6months or 5,000 cycles• Many SAHT and DAHT
crimping heads and manydie sets can be adapted foruse with the 626 pneumatic
tool system (Request
catalog # 124208)• Produced under a quality
management system
certified to ISO 9001. (Acopy of the certificate isavailable upon request.)

Consistent High Quality Terminations
CERTI-CRIMP hand tools are top-of-the-line, premium hand-operated
tools for crimping a broad array of terminals, contacts and special wiring
devices. They are designed to exacting specifications to produce consistent, high-quality terminations. A potential service life of over 50,000
cycles is possible, depending on operator care.

CERTI-CRIMP Tooling Options
There are currently seven basic styles of CERTI-CRIMP portable tools.
The choice depends on the product being applied and/or your preferred
method of application. For example, open barrel contacts typicallyrequire straight-action die movement to minimize possible rotation
during crimping. Or, if your application requires crimping different sizesof terminals, you may prefer using a single tool with a combination of
crimping nests rather than two or three separate tools.
Other options include insulation crimp adjustment for different
insulation thicknesses, a locator for properly positioning and supporting
the terminal or contact in the tool, a wire stop, and color-coding and/or
wire size information on the head of the tool or on the handles.

Ratchet Control
All CERTI-CRIMP portable tools feature our reliable ratchet control
system. The ratchet will not release until the handles are fully closed andthe dies bottomed. This helps eliminate partial crimps.
CERTI-CRIMP portable tools are well suited for low production runs,
prototype work, and repairs—almost any application requiringconsistent, highly-reliable terminations.

PAGE 4

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSCERTIFIED:
PORTABLE CRIMP TOOLS

Characteristics of a Certified Crimping Tool

Every CERTI-CRIMP portable tool incorporates features for optimum performance. They include locating,straightening, and insulation crimp adjustment features—quality options that sets TE apart from our competitors.

Crimp Designs—Optimum PerformanceIt’s more than squeezing a terminal over a wire. Our crimp designs incorporate percent of compression that
optimizes electrical and mechanical performance.

Bottoming Dies—Repeatable Performance
Repeatability in consistently reducing Circular Mil Area is the real measure of a crimp tool. The entire design ofthe tool—crimp form, force application, materials, and manufacturing tolerances—confirms that dies fully bottom,
independent of operator technique or fatigue, or tool wear.

Applying the Crimp Force
Handle force is a key factor for any combination of hand tool, crimp die, terminal, and wire to crimp successfully.
The design of the tool must take into account the crimp force requirement, as well as friction in the linkage andthe need to bottom the dies. CERTI-CRIMP tools are set to specific handle pressures at our factory; aCertificate of Calibration allows tracking and performance verification.

Ratchet System to Improve Repeatability
The reliable ratchet system in all the CERTI-CRIMP tools is an aid to the operator, making sure the die bottoms
before the tool opens. It complements the actual tool and die design in confirming crimp repeatability.

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSPAGE 5

CERTIFIED:
PORTABLE CRIMP TOOLSCERTI-CRIMP Tooling Options
CERTI-CRIMP II
Straight Action Hand Tool (SAHT)• Dies close in a straight line
• Contact locator and support• Wire stop
• Insulation crimp adjustment(4 positions)• Ejects crimped contact• Approx. weight 1.3 lb [0.59 kg]

T-HEAD Hand Tool (T-HEAD)• Dies close in a straight line
• Locator• Quick take-up on handle for holding
terminal or splice in place• Adjust insulation crimp with a
4-position screw• Color-coded• Approx. weight 1.3 lb [0.59 kg]

Platform Die Hand Tool (UFHT)
Part No. 58078-3• Same frame configuration as
TETRA-CRIMP hand tool
• Dies are interchangeable• Adjustable terminal locator• Approx. weight 1.4 lb [0.64 kg]

Double Action Hand Tool (DAHT)• Dies travel in arc-like path• Locator on tools for FASTON,
MATE-N-LOK, PIDG and PLASTI-GRIP
terminals• Insulation adjustment on tools for
FASTON, MATE-N-LOK, PIDG and
PLASTI-GRIP terminals• Approx. weight 1.2 lb [0.54 kg]

TETRA-CRIMP Hand Tool (TETRA)
Part No. 59824-1• Dies travel in arc-like path• Multiple color-coded crimping
cavities• Terminal locator and wire stop
• Ratchet control release• Approx. weight 1.4 lb [0.64 kg]

Heavy Head Hand Tool (HHHT)• Terminates most large coaxial cableand heavy-gage wire
• Dies close in a straight line
• Locator and wire stop when applicable• Insulation adjustment on tools for
AMPLI-BOND, PIDG and PLASTI-GRIP
terminals• Approx. weight 2.1 lb [0.95 kg]

C Head Straight Action Hand Tool
Part No. 69710-1• Dies close in a straight line
• Dies are interchangeable• Locators and other applicablefeatures included with dies
• Approx. weight 1.9 lb [0.86 kg]

PAGE 6APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSCERTIFED:PORTABLE CRIMP TOOLS
Flip Locator for CERTI-CRIMP II Portable Tools
FAST FACTS• Configured for
CERTI-CRIMP II heads• Accurately locates the

The flip locator on our CERTI-CRIMP II hand tool is designed to provide
the ultimate in terminal placement accuracy, increased
efficiency and ease of use.

Function
The new wire size trends have translated into

terminal for a more

new operator, tooling, and applicationconsistent crimp

challenges. Small terminal handling is atermination• Highly visible, easy to load
terminal into locator• Spring loaded retention
feature• Available with short and long
handle tools

particular challenge as terminals continue tominiaturize. To address this challenge, the TE flip
locator system allows the operator to flip thelocator approx. 150 degrees, to provide for exact
placement of small terminals. After loading, the locator is flipped backinto position and the terminal is properly located automatically. Now,
with the terminal held in place, the operator can concentrate on proper
wire placement and complete the termination process.

LightKnack Accessory for CERTI-CRIMP Portable Tools
FAST FACTS• High-intensity, long-life
LED bulb

This portable, magnetic LightKnack
accessory is designed to provide lightanywhere you need it.

How it works• Eases the termination
process

Simply place the light on any magnetic• Magnetic for a secure
placement while maintaining
flexibility

needed and turn on the switch. The• Applicable for any metallic
tool surface

surface, point the light to where light is
high-intensity LED provides hours of bright
light onto the work surface. The magnets
provide hands-free use.

• Available separately inpacks of 3
• Up to 8 hours of battery life
• Replaceable CR12166
batteries
APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSPAGE 7

CERTIFIED:
PORTABLE CRIMP TOOLS
Tooling-to-Terminal Cross Reference

CERTI-CRIMP II Hand Tools (SAHT)

PREMIUM TOOLS

Double Action Hand Tools (DAHT)

T-HEAD Hand Tools (T-HEAD)TETRA-CRIMP Hand Tool (TETRA)UNINSULATED TERMINALS		Wire Range		
AWG
mm2

		

22-16

0.3-1.25

—

—

49935

DAHT

SOLISTRAND
Terminals and Splices

16-14

1.25-2

—

—

49935

DAHT

12-10

3-5

—

—

49935

DAHT

		

8

7

—

—

69355

HHHT

INSULATED TERMINALS		Wire Range		
AWG
mm2

Max.		
Insul.
Dia.

Hand Tools
Premium

Tool Type
Premium

22-18

0.3-0.8

.100

2.54

16-14

1.25-2.170

4.32

59824-1

TETRA

12-10

3-5

.250

6.35		PIDG FASTON
Receptacles(6409oo Series)

Max.		
Insul.
Dia.

Hand Tools
Premium

		

46121
26-22
0.12-0.3.082
2.08						
59275

T-HEAD						
47386

DAHT

22-16
0.3-1.25.125
3.1859824-1
PIDG
Terminals and Splices,					59250PLASTI-GRIP					47387Terminals
16-14
1.25-2.150
3.8159824-1

Heavy Head Hand Tools (HHHT)

DAHT

TETRA
T-HEADDAHT
TETRA						
59250

T-HEAD		

TETRA59824-1

12-10
3-5
.230
5.84
						
59239-4
ULTRA-FAST Hand Tool (UFHT)

Tool Type
Premium		
PLASTI-GRIP
Butt Splices

HHHT

26-22

0.12-0.3

.080

2.03

46121

DAHT

22-16

0.3-1.25

.170

4.32

45160

DAHT

16-14

1.25-2.215

5.4645575-1

DAHT

		PLASTI-GRIP
Terminals

8

7

.377

9.58

69959

HHHT

FULLY-INSULATED TERMINALS		AWG

Wire Range		mm2

Hand Tools
Premium

Tool Type
Premium

Ultra-Fast PlusFASTON Receptacles

22-18

0.3-0.8

.135

3.43

58079-3*

UFHT

16-14

1.25-2.160

4.06

58080-3*

UFHT

Ultra-Fast FASTON
Tabs and Receptacles

22-18

0.3-0.8

.230

5.84

90390-3*

UFHT

16-14

1.25-2.260

6.60

90391-3*

UFHT

Max.		
Insul.
Dia.

* Die sets for Ultra-Fast hand tool frame PN 58078-3.

PAGE 8APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSCERTIFIED:
PORTABLE CRIMP TOOLS
Tooling-to-Terminal Cross Reference
OPEN BARREL TERMINALS
Style
			
AMPLIMITE

Size 20 DF Contacts

D-Sub. Connectors		

Wire Range
AWG
mm2

Insul.

Max		
Dia.

Hand Tools
Premium

Tool Type
Premium

91503-1

SAHT

28-24

0.08-0.2

.040

1.02

24-20

0.2-0.5

.060

1.52

		

Size 22 DF Contacts

28-22

0.08-0.3

.040

1.02

91520-1

SAHT

		Mod. IV Contacts

26-22

0.12-0.3

.061

1.55

91517-1

SAHT

			

24-20

0.2-0.5

.069

1.75

91516-1

SAHT

		Locking Clip Contacts

26-22

0.12-0.3

.062

1.58

91533-1

SAHT

AMPMODU

MTE & Tandem Spring

32-28

0.03-0.08

.054

1.37

1901786-1

SAHT

Connectors

Contacts

26-22

0.12-0.3

.065

1.65

91531-1

SAHT

Short Point Contacts

32-22

0.03-0.3

.060

1.52

91518-1

SAHT

		

			

24-20

0.2-0.5

.060

1.52

91551-1

SAHT

			

28-24

0.08-0.2

.055

1.40

91538-1

SAHT

		Type II Contacts

24-20

0.2-0.6

.062

1.57

91538-1

SAHT

			

18-16

0.8-1.4——

91538-1

SAHT

			

14

2

—

—

91539-1

SAHT

			

30-26

0.05-0.15

.060

1.52

91515-1

SAHT

			

26-24

0.12-0.2

.055

1.40

91515-1

SAHT

CPC Connectors,		

24-20

0.2-0.6

.080

2.03

91515-1

SAHT

M Series Connectors

Type III+ Contacts

24-20

0.2-0.6

.100

2.54

91523-1

SAHT

			

24-20

0.2-0.6

.120

3.05

91542-1

SAHT

			

18-16

0.8-1.25

.100

2.54

91505-1

SAHT

			

18-14

0.8-2

.100

2.54

91519-1

SAHT

			

16

1.25

.160

4.06

90382-2

HHHT

		Type XII Contacts

14-12

2-3

.160

4.06

90382-2

HHHT

			

10-8

5-7

.220

5.59

90384-1

HHHT

FASTON		

22-18

0.3-0.8

.130

3.30

90166-1

DAHT

Straight Receptacles

18-14

0.8-2

.170

4.32

90165-1

DAHT(Premier Line Only)		

14-10

2-5

.200

5.08

90120

DAHT

			

30-22

0.05-0.3

.075

1.91

91515-1

SAHT

		Commercial Contacts

24-18

0.2-0.8

.100

2.54

91512-1

SAHT

			

20-14

0.5-2

.130

3.30

91504-1

SAHT

			

24-18

0.2-0.8

.100

2.54

91510-1

SAHT

Universal &Universal II Contacts

20-14

0.5-2

.130

3.30

91500-1

SAHT

20-18

0.5-0.8

.200

5.08

91508-1

SAHT

			

16-14

1.25-2.200

5.0891506-1

SAHT

		

20-16

0.5-1.25

.126

3.20

91536-1

SAHT

26-22

0.12-0.3

.069

1.75

91529-1

SAHT

22-18

0.3-0.8

.094

2.39

91522-1

SAHT

20-16

0.5-1.25

.126

3.20

91594-1

SAHT

MATE-N-LOK
Connectors

				

250 Series

Mini-Universal
Mini-Universal II
Contacts			

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSPAGE 9

INSERTION/EXTRACTIONTOOLING
Insertion/Extraction Tools
FAST FACTS• Insertion / extraction tools
are compatible with the vast
majority of connectors usedin most manufacturers’
wiring harnesses• Tool kits can be customized
for further special
requirements• These tools are used not only
for TE Connectivity products
but also for those from otherconnector manufacturers

Insertion/extraction tools are used for inserting discrete terminals into connector housings or removing
them, without causing damage to either the terminals or housings.
Our new standard design features a comfortable handle and snap-in/out protective cover that allows users
to stow the business end of the tool to help protect from inadvertent personal injury when the tools are notin use.
Many different design types currently exist for our vast terminal product range, which we continue toconvert. If you would like the tool you use converted to the new design, want a custom kit or tools in thisdesign for other manufacturers’ products – contact us, and where volumes permit, we will be pleased toprovide you with a quotation for your requirement.

PAGE 10APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSINSERTION/EXTRACTIONTOOLING
Insertion/Extraction Tools
Universal Handle, PN 465629-[ ]*F or universal handle (with adjustable strap) with short tip holder (1.87 [47.5]),
specify -1 suffix; with long tip holder (5.87 [149]), specify -2 suffix.
Requires installation tip: Part no. 465468-1 (> .185 [4.7] insul. dia. and/or crimp
width) or Part no. 465488-1 (> .185 [4.7] insul. dia. and/or crimp width).

Insertion/Extraction Tool, PN 91285-1
The tool is designed to insert and extract HD-22 and HD-20 contacts used in
AMPLIMITE high density (HD) Connectors.

Extraction Tool, PN 305183
Extraction Tools 1-305183-1 and 1-305183-2 are designed to remove contacts from
MATE-N-LOK connectors. Tool 1-305183-1 is used for the pin contacts, and tool
1-305183-2 for the socket contacts.

Extraction Tool, PN 318851-1
Designed to remove MATE-N-LOK and Universal
MATE-N-LOK II pin and socket contacts from the connectors.

Extraction Tool, PN 455822-2
For use with rectangular connector contacts.

Extraction Tool, PN 465644-1
For use in MATE-N-LOK rectangular connector contacts.

Extraction/Lance Reset Tool, PN 843996-3
These tools are designed to remove MTE, Mod IV, Tandem Spring, and Mini Tandem
Spring contacts from housings and reset the overly depressed contact locking
lances of the removed contact.

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSPAGE 11

Let’s Connect
To learn more about CERTI-CRIMP portable crimp tooling or ourcomprehensive bundle of tooling solutions please visit us at tooling.te.com

TE Technical Support Center
USA:

1.800.522.6752

UK:+44.0800.267666

Canada:1.800.522.6752

France:+33.1.34.20.8686

Mexico:+52.55.1106.0800

Netherlands:+31.73.624.6999

China:+86.400.820.6015

Latin/S. America +54.11.4733.2200
Germany:+49.6151.607.1999

Waste Not. Want Not.

Add Power to Your Production.
If your production needs
require fast, mobile hand toolsthat can help eliminate the handfatigue from performing manual
crimps, consider using TE’s
Lithium-Ion battery hand tools.
Many of our Lithium-Ion battery
powered hand tools utilize thesame interchangeable die setsfound in our CERTI-CRIMP
and Commercial tools, thereby
speeding up your production capacity without
the need for purchasing new die sets. For
purchasing options go totooling.te.com and search for catalog number
1-1773859-6.

Whether it’s time or scrap, in
manufacturing everyone knowsthat waste costs money. With
our on-site certification andconsultation services, we canhelp you:••••

Reduce downtime
Reduce scrap
Maintain crimp quality
Improve manufacturing efficiency

Connect with us today to learn more.
•
E-mail: fieldservicesnorthamerica@te.com•
Phone: 800-722-1111 or 717-986-3434•
For additional information download
catalog number 1-1307619-0 fromtooling.te.com.

tooling.te.com© 2018 TE Connectivity Ltd. family of companies. All Rights Reserved. AMPLIMITE, AMPMODU,
CERTI-CRIMP, FASTON, MATE-N-LOK, PLASTI-GRIP, Power Triple Lock, SOLISTRAND, TE
Connectivity and TE Connectivity (logo) are trademarks.
Other product and/or crimping names herein might be trademarks of their respective owners.
1-1773864-7 Rev A
11/21

APPLICATION TOOLING /// CERTIFIED PORTABLE CRIMP TOOLSIn the interest of continuous
improvement, TE reserves theright to modify, discontinue
or replace any products.