Amphenol
Amphenol Sine Systems

Factory Automation
Distributed Power & Control

PowerBOSSlite™ M35 (1⅜”), PowerBOSSlite™ M22 (⅞”), PowerBOSS™ M40 featuring Checkmate™
PowerBOSS™ M40, PowerBOSS™, ControlBOSS™, VersaBOSS™ - FC Hybrid, MC, Powerflex
ControlPower, miniBOSS™ M22 (⅞”), microBOSS™ M12 (½”), DeviceNet, Ethernet M12

www.amphenol-sine.com | +1 800 394 7732

© 2015 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication.
Specifications or information stated in this document are subject to change without notice. www.amphenol-sine.com +1 800 394 7732

Table of Contents
We Are Amphenol...................................................................................................................................... 1
Standard Products. Custom Solutions....................................................................................................... 2
Product Overviews...................................................................................................................................... 3
Why and Where?........................................................................................................................................ 7
Installation Considerations......................................................................................................................... 9Architectural Layouts................................................................................................................................ 11PowerBOSSlite™ M35 (1⅜”)..................................................................................................................... 14PowerBOSSlite™ M22 (⅞”)....................................................................................................................... 26
PowerBOSS™ M40 featuring Checkmate™.......................................................................................... 32
PowerBOSS™ M40..................................................................................................................................... 42
PowerBOSS™............................................................................................................................................. 46
ControlBOSS™........................................................................................................................................... 58
VersaBOSS™ - FC Hybrid.......................................................................................................................... 72
VersaBOSS™ - MC..................................................................................................................................... 76
VersaBOSS™ - Powerflex.......................................................................................................................... 80
ControlPower............................................................................................................................................. 84
miniBOSS™ M22 (⅞”)................................................................................................................................ 88
microBOSS™ M12 (½”)............................................................................................................................. 92
DeviceNet.................................................................................................................................................. 96
Ethernet.................................................................................................................................................... 102
Index......................................................................................................................................................... 106

We are Amphenol.
Global Interconnect Solution Supplier
For over 80 years Amphenol has enjoyed success as the interconnection technology providerof choice to industry leading companies around the world. Our organization works with leading
manufacturers across a wide range of applications - including Energy Generation & Distribution,
Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, Information Technology andData Communications Equipment, Mobile Devices, Mobile Networks, Broadband Communication,
Military and Commercial Aerospace, Industrial, Automotive and Chip Card Readers - enablingsmarter, faster and better technologies to connect products to customer solutions.
Our engineers design innovative combinations of industry standard connectors and application
specific shielding components to create assembly systems that set the standards for performance,
reliability, and cost effectiveness. Our engineering, materials, and manufacturing organizations
meet the high standards imposed by ISO 9001:2008 as well as many customer specific quality
systems. Our performance has earned us ship to stock and world class performance awards frommany major OEMs.
We are one of the largest interconnect solution suppliers in the world and supply a wide rangeof product solutions globally. The industrial market footprint of Amphenol covers more than 30
countries.

1

Standard products. Custom solutions.
Our Factory Automation - Distributed Power and Control product lines, which include PowerBOSSlite™
M22 and M35, PowerBOSS™ M40 and M40 featuring Checkmate™ Technology, PowerBOSS™,
ControlBOSS™, miniBOSS™ M22, microBOSS™ M12, DeviceNet, ControlPower, Ethernet and our
VersaBOSS™ Series, have key placement in most areas of Automation. Based on our proven buildquality, high-performance capabilities and comparable mating to other existing standard products
industry-wide, our Factory Automation products are reliable alternatives for you.
We can custom design, engineer and manufacture cable assemblies to your exact customer
specifications and produce large or small quantities, all to the highest standards, delivered on-timeand in-specification, all with a significant cost-savings over the competition.
By combining locally-based Program Management & Engineering, along with the associated costadvantages derived from manufacturing in our low-cost production centers in North America andAsia, our Team will work with you to design the most cost-efficient and reliable interconnect system
available.

2

Product Overviews
The products in this catalog were developed in response to the need for a robust, streamlined andscalable product for use in most robotic and material handling systems, such as: conveyors, sorting,automated storage and retrieval, packaging, overhead transport, palletizing and any other options
imaginable. If you have a custom project and are in need of more specialized connectors or cable
assemblies, please contact us directly at +1 800 394 7732 and we will direct you to the appropriate
Program Manager for your needs.

PowerBOSSlite™ M35 (1⅜”) Pg. 14
3 & 4 positions available•

30A Max Current; 600V; 10AWG•

High-performance, cost-effective•

Single and Dual-rated cable options•

Comparable with existing standard products industry-wide•

Select parts available in Black and Red options

PowerBOSSlite™ M22 (⅞”) Pg. 26
3 & 4 positions available•

15A Max Current; 600V; 14AWG•

High-performance, cost-effective•

Single and Dual-rated cable options•

Comparable with existing standard products industry-wide•

Select parts available in Black and Red options

PowerBOSS™ M40 featuring
6 position

Check

Mate Pg. 32
TM

Advanced Interconnect System

Features Checkmate™ Advanced Interconnect System• Color-coded, ¼-turn locking mechanism• Safety Sleeve and Clip Assembly•*8AWG: 32A (Power), 5A (Signal) Max Current; 600V•

10AWG: 25A (Power), 5A (Signal) Max Current; 600V•

High-performance, cost-effective*The Industrial@Amphenol products found within this section are UL 2237 Listed for the amperage ratings
provided. However, for higher amperage requirements with governances outside of this specific UL
listing, please consult your salesperson as higher amperage values may be applicable.

3

Product Overviews, cont.
PowerBOSS™ M40 Pg. 42
6 position•*32A (Power) 5A (Signal) Max Current; 600V•

High-performance, cost-effective•

Comparable with existing standard products industry-wide*The Industrial@Amphenol products found within this section are UL 2237 Listed for the amperage ratings
provided. However, for higher amperage requirements with governances outside of this specific UL
listing, please consult your salesperson as higher amperage values may be applicable.

PowerBOSS™ Pg. 46
9 position•

40A Max Current; 600V; 8-12AWG•

4+PE (Power), 4 (Signal)•

Contains a single channel safety relay to de-energize the cableto prevent arch flash upon disconnection

ControlBOSS™ Pg. 58
9 position•

14-18AWG•

6+PE (Power), 3 (Signal)•

15A (Power), 2A (Signal)•

Combination of DeviceNet + 2 Add’l Circuits

ControlPower Pg. 84
6 position/5 Used•

10A Max Current; 600V; 16AWG•

High-performance, cost-effective•

Comparable with existing standard products industry-wide•

Select parts available in Black and Red options

4

Product Overviews, cont.
VersaBOSS™ FC Hybrid Pg. 72
9 position•

20A (Power), 5A (Signal) Max Current; 16-18AWG•

600V (Power), 30V (Signal) Max Voltage, 16-18AWG•

High-performance, cost-effective•

Available in High-Flex/TPE Yellow and Static/PVC Black Cable•

Blue overmold

VersaBOSS™ MC Pg. 76
9 position•

20A (Power), 5A (Signal) Max Current; 13-18AWG•

600V (Power), 30V (Signal) Max Voltage; 13-18AWG•

High-performance, cost-effective•

Available in High-Flex/TPE Yellow and Static/PVC Black Cable•

Black overmold

VersaBOSS™ Powerflex Pg. 80
9 position•

20A (Power), 5A (Signal) Max Current; 12-18AWG•

600V (Power), 30V (Signal) Max Voltage; 12-18AWG•

High-performance, cost-effective•

Available in High-Flex/TPE Yellow and Static/PVC Black Cable•

Yellow overmold

miniBOSS™ M22 (⅞”) Pg. 88
2, 3, 4, 5 and 6 positions available

5•

13A Max Current; 600V Max Voltage; 16AWG•

Utilizes UL STOOW/CSA Type ST cable•

High Flex TPE jacketed UL Listed TC-ER cable option•

High-performance, cost-effective•

Comparable with existing standard products industry-wideProduct Overviews, cont.
microBOSS™ M12 (½”) Pg. 92
3, 4 and 5 positions available•

4A Max Current; 300V Max Voltage; 22AWG•

Utilizes both UL AWM-style 2661 and CSA/AWM I/II A/B cable•

Flex and High Flex cable options•

High-performance, cost-effective•

Comparable with existing standard products industry-wide

DeviceNet Pg. 96
5 position available•

Max Current, per Cable; 300V; 15-24AWG•

Available in Static, Thick and Thin cable•

Utilizes UL Type CL2 or PLTC and CSA AWM I/II A/B FT4 cable•

Flex and High Flex cable options•

High-performance, cost-effective•

Comparable with existing standard products industry-wide

Ethernet Pg. 102
4 pos. (Plug/Receptacle) and 8 pos. (RJ45) available•

Cat 5e Cable•

24AWG/2 Pair•

M12 and RJ45 Combinations•

TPE Jacketing/High Flex Options•

High-performance, cost-effective•

Comparable with existing standard products industry-wide

6

Why & Where?
Why Amphenol Modular Pre-Wired Connection Systems for
Industrial Power Distribution & Motor Control?
Today’s rapidly evolving industrial wiring protocols in conjunction with the demands of cableshielding requirements have dictated the rapid acceleration of “Quick-Connect” topologies within
the past decade. Increasingly, designers & integrators of automation and control systems are
specifying within their architectures the performance and reliability derived from code-compliant,high quality, factory-molded Amphenol cabling systems.
These streamlined modern connectivity systems accommodate many diverse performancerequirements for industrial machinery end users and the electrical contractors which serve them.
Previous methodologies which utilized hard-wired or conduit are inherently costly to implement,
inflexible, and wrought with complications derived from the inconsistencies of field terminations.
Factor in the deployment of field technicians, subsequent debugging, and the accumulative effectof these delays preventing timely commissioning of equipment, in addition to the costs associatedwith licensed electricians to install them and your bottom line just got a lot thinner.
Amphenol’s proven wiring systems offer time savings during both the plant layout and installation
phases by simplifying your wiring needs. Engineered for fast, flexible on-site connections without
specialized tools, complex cable schematics and a reduced reliance on highly skilled labor allows
your system commissioning time to run on budget. Even when your plant-floor requirements change,these modular and scalable systems allow you to rapidly reconfigure to meet your customers’changing demands.

Greater Flexibility Equals Lower Total Cost of Ownership•

Rapid Install Due to Scalable Modular Design at Startup•

Repeatable System for Expansion or Plant Reconfiguration•

Faster Commissioning with Reliable “Plug & Play” Capability Dramatically Reduces Costs•

Factory Assembled & Code Compliant System Eliminate Field Wiring Errors & Cable Pullout•

Eliminates Traditional Raceways, Conduit & Cable Glands while Increasing Ingress Protection•

Quick Disconnects Minimize Downtime from Removal or Replacement of Failed Equipment•

Rugged Over-molded Connectors & Feature Crush & Oil Resistant Cables•

Cable Topology is designed before Plant Delivery by the Machine Design Engineer

Proven Quality
Amphenol prides itself on its consistent quality products. Our designs have been tested in the lab
and verified around the world. Each assembly is tested electrically to ensure your systems reliability.
Our modular connection architectures feature available options such as crush resistant, pre-wired
cord sets with rugged factory molded connectors. Compliant with various code compliances suchas NFPA 79-2007 standards. UL2237 PVVA Listed.

7

Why & Where?
Custom Capabilities
To meet a wide variety of application specifications, Amphenol offers the advantage of cordsets withbuilt-to-order, custom capabilities. We offer a complete turnkey solution to meet your application
demands. Highly configurable and repeatable wiring topologies can be customized to achieve
plant flexibility. These cordsets can be manufactured to customer specifications to include custom
mold colors, wiring and environmental protection. Our products provide customers optimum
scalability and flexibility while simplifying your electrical requirements with a practical solution thatcan be tailored to fit individual application specifications, yet still be cost efficient.

Flexible Power & Control Where YOU Need it.
•

Automated Machine Tools•

Packaging Equipment•

Overhead Transport•

Food and Beverage Processing•

Distributed Power & Control of Motors•

Logistics•

Palletizing, Packing and Shrink Wrapping•

Pharmaceutical Process Equipment•

Automated Assembly•

Automated Storage and Retrieval•

Airport Baggage Handling•

Petrochemical Plants•

Material Handling•

Parcel Distribution•

Automotive Processing•

Communication Devices

8

Installation Considerations
1. Determine the amperage/voltage requirements for your specific application.
2. NEVER disconnect cordset while it is under load
3. Always supply power from the Female connector
4. Protect connectors from damage with closure caps
Note: Reference NFPA 79 (Electrical Standards for Industrial Machinery) for required over current protection of conductors andinstallation guidelines pertaining to industrial machine applications.

For Temporary Installs: Cordsets with STOOW ratings allow for installations under the NEC article
400, ‘Flexible Cords and Cables’. STOOW cables are more resilient and can be used to connect
temporary equipment, such as fans, lights, etc. And can be utilized on flooring where harsher
conditions exist, especially when compared to TC only rated cable. STOOW is an Underwriters
Laboratories classification meaning the system includes hard-service flexible cord withthermoplastic insulation, in which both the jacket and the conductor insulation are oil-resistant,and the assembly is also moisture and sunlight resistant.
For Permanent (or Temporary) Installs: Multiple ratings allow cable assemblies to be usedanywhere within the install. TC, ER and MTW ratings allow for usage inside trays/raceways, andSTOOW and Open Wiring designated TC cables can be exposed along the structure while
maintaining crush/impact resistance of an MC(metal clad) cable.
Cables which achieve a TC-ER have passed stringent crush and impact test, allowing them tobe used in “Exposed Runs” (ER) per the installation guidelines of NFPA 79 and/or NEC 336.10(7).
These cables do not require cable trays if they are mechanically protected with angles, struts orchannels every 1.8m (6’). Are permitted between a cable tray and the utilization equipment or
device...secured at intervals not exceeding 1.8m (6’). Permitted to transition between cable trays
and utilization equipment or devices for a distance not exceeding 1.8m (6’) without continuous
support. In addition, these cables also pass UL 1569 effectively eliminating the need for expensive
metal requirements which would otherwise be required.
When determining your system requirements and layout, ensure only code compliant practices
and wiring methods are deployed. To provide your flexible-wiring implementation with anenhanced level of safety you require, either STOOW/ TC ER or the TC ER only products are
regarded as premium cable protection options. However, you may select a TC-ER only cable
option versus the dual rated STOOW/ TC-ER from many of the Amphenol PowerBoss products. As
a result, these options will provide slightly reduced cable diameters, yielding increased flexibility inaddition to an improved cost point.

9Installation Considerations
Theoretical Horsepower Ratings

Note: These tables are for reference only, and are based on 85% motor efficiency and 90% power factor. Please consult the drive/
motor manufacturer for specific FLC ratings and temperature deratings. Reference NFPA 79 2007 edition.
Pins

Wire Gauge (AWG) / Amperage (A)10AWG / 30A

3(Single Phase
2 Conductors)

12AWG / 25A

14AWG / 18A
Pins

Wire Gauge (AWG) / Amperage (A)10AWG / 25A

4(Three Phase
3 Conductors)

12AWG / 20A

14AWG / 15A

Voltage (V)
230V
460V
575V
230V
460V
575V
230V
460V
575V
Voltage (V)
230V
460V
575V
230V
460V
575V
230V
460V
575V

Horsepower (hp)
7hp
14hp
17hp
5hp
11hp
14hp
4hp
8hp
10hp
Horsepower (hp)
10hp
20hp
25hp
8hp
16hp
20hp
6hp
12hp
15hp

Amphenol’s wiring systems can achieve up to 40A, 600V for 8AWG trunk connector. This amperage (A) rating should be applied
according to the rules set forth in NEC article 430 for sizing circuits for motor control applications.

Reference for NFPA 79, UL, cUL, TC and TC-ER
NFPA 79 - 2007 Compliant
NFPA 79 applies to the electrical equipment used within a wide variety of machines, as well as, groups of machines working together
in a coordinated manner. Examples of industrial machinery include, among others: machine tools, injection molding machines,
woodworking equipment, assembling machinery, material handling machinery and inspection and testing machines. The scope of
NFPA 79 includes all electrical and electronic elements of the machinery operating at 600V or less.
In 2007, the NFPA 79 code underwent significant revisions. The main goal of the revision was to harmonize NFPA 79 with its European
counterpart, IEC-60204. This involved reorganizing the NFPA 79 chapter structure to follow IEC-60204 while adopting less restrictive, moreprogressive requirements without sacrificing the equipment safety.
Conductor Sizing for Power Circuits
1997 Ed.: Section 15.3(a): Conductors shall be no smaller than 14AWG
2007 Ed.: Section 12.6.1: Conductors shall not be smaller than 14AWG for power circuits unless otherwise permitted in 12.6.1.1 (16 AWG)
and 12.6.1.2 (18 AWG).
Wiring Methods and Practices Regarding Connectors
1997 Ed.: Section: 16.1.4: Conductors and cables shall be run without splices from terminal to terminal.
2007 Ed.: Section 13.1.2.2: Factory-applied connectors, molded onto cables, shall be permitted. Such connectors shall not be
considered as splices or joints.
Wiring Methods and Practices Regarding Exposed Cable
1997 Ed.: Section 16.3.1: Conductors and their connections, external to the control panel, shall be totally enclosed in suitable raceways
or enclosures.
2007 Ed.: Section 13.1.5.1: Exposed cables, installed along the structure of the equipment or system or in the chases of the machinery,shall be permitted. Exposed cables shall be installed to closely follow the surface and structural members of the machinery
UL 2237 (PVVA) Listed - System integrity and Safety Preservation
Simply reset or eliminate the faulty condition and continue system operation. Perfect for applications with a high potential for extreme
electrical transients.
UL/cUL - Underwriters Laboratory, Inc.
UL is the leading organization for electircal safety in the USA. Products approved by UL are marked with a corresponding logo. Productsthat are labeled ‘UL Listed’ means that UL has tested and evaluated representative samples of the product to determine they meet
UL standards. This type of UL mark is commonly seen on appliances, computer equipment, furnaces, heaters, fuses, electrical panelboards, smoke and carbon monoxide detectors, fire extinguishers, personal flotation devices, bullet resistant glass, and other products.
The cUL mark is applied to products intended for the Canadian market. They have been evaluated to Canadian safety requirements,
which may differ from U.S. safety standards.

10Architectural Layouts - Traditional

MCP

M

REMOTEM

REMOTEM

REMOTE

Traditional Architecture

11Architectural Layouts - Power and Control

POWER
MCP
CONTROL

M

VFD

M

VFD

Distributed Power and Control Architecture

I/O BLOCKS

HMI

12

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13

PowerBOSSlite™ M35 (1⅜”)

Power BOSS lite M35
Power Distribution System

14

UL 2237 RoHS

PowerBOSSlite™ M35 (1⅜”)

PowerBOSSlite™ M35

Easy ‘Plug & Play’ Installation • Scalable • Easy to Repeat
Faster Install & Labor Times • Faster to Market Time • Less Downtime
Increased Worker Productivity • Elimination of Specialized Tooling
Reduced Maintenance, Manufacturing and Labor Costs(This layout includes our VersaBOSS™ product line. Please reference pages 68-84 for product specifics.)

TEES, when used with ‘Trunk’ and‘Drop’ connectors provide ‘plug &play’ dasiy-chained connectivity
for your devices.

Overmolded, crush-resistent ‘Trunk’and ‘Drop’ CONNECTORS provide‘plug & play’ dasiy-chained
connectivity in harsh environments.

Custom Solutions

DUSTCAPS, in both Male andFemale options, provide aconvenient, safe way to seal theend of a line, or “stop point”.

Color-coded VersaBOSS™
RECEPTACLES offer quick-connect
interface to the device or cabinet.

Color-coded, crush-resistent,
overmolded VersaBOSS™
CONNECTORS with standard 3
Power + PE/5 Signal contacts.
Allows up to 20A while controlling
Signal, Brake or Thermal at 5A.

Traditional RECEPTACLES offer
quick-connect interface to thedevice or cabinet.

We offer custom solutions to meet your specific needs. Contact one of our Sales Representatives at +1 800 394 7732.

15

PowerBOSSlite™ M35 (1⅜”)

UL 2237 RoHS

PowerBOSSlite™ M35

M35 (1⅜”) - 3 & 4 Position Specifications
Temperature Range-20°C to +90°C Single-rated;-20°C to +105°C Dual-rated

Contact Plating

5µ”(min) Gold over 25µ”(min) Nickel

Body

Oil resistant PVC

Connector Face

PVC

Contacts

Gold-plating over Copper Alloy

Coupler Housing

Machined Aluminum, Anodized

Protection

IP67, NEMA 6P

Receptacle Housing

Machined Aluminum, Anodized

NFPA-79

Meets standards for motor/branch circuits

Short Circuit Rating

65kA

Single and Dual Rating Specifications
Cable Trunk - Single-rated

PVC insulated #10AWG
stranded copper (105 x 30)

TC-ER Only
UL Listed; FT-4 Flame Rating

600V, 90°C Dry/Wet

Black TPE Cable Jacket

Cable Trunk - Dual-rated

PVC insulated #10AWG
stranded copper (105 x 30)

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet(TC-ER), 105°C (STOOW)

Black PVC Cable Jacket

M35 (1⅜”) - 3 & 4 Position Trunk Cable Assemblies
Cable Diameter3 Pos. (Trunk); 600V; 30A; 10AWG

4 Pos. (Trunk); 600V; 25A; 10AWG

0.48” (12.2mm) Single-rated; 0.67” (17.0mm) Dual-rated

0.56” (14.2mm) Single-rated;0.72” (18.3mm) Dual-rated

1-Black, 2-Green, 3-White

1-Black, 2-Grn/Yel, 3-Red, 4-White

Color CodeOvermold Colors

Mxxx = length in meters

Black

Red

Black

P30768-Mxxx

P30882-Mxxx

P30752-Mxxx

P30769-Mxxx

P30885-Mxxx

P30753-Mxxx

P30770-Mxxx

P30883-Mxxx

P30754-Mxxx

P30771-Mxxx

P30886-Mxxx

P30755-Mxxx

Male Straight,
Single-rated(See FIG 1, Pg 20)

Male 90,
Single-rated(See FIG 3, Pg 20)

Female Straight,
Single-rated(See FIG 2, Pg 20)

Female 90,
Single-rated(See FIG 4, Pg 20)

Male Straight,
Dual-rated-(See FIG 1, Pg 20)

P29000-Mxxx

Male 90,
Dual-rated(See FIG 3, Pg 20)

P28992-Mxxx

P29001-Mxxx

P28993-Mxxx

16

UL 2237 RoHS

PowerBOSSlite™ M35 (1⅜”)

PowerBOSSlite™ M35

M35 (1⅜”) - 3 & 4 Position Trunk Cable Assemblies, cont.
Cable Diameter3 Pos. (Trunk); 600V; 30A; 10AWG

4 Pos. (Trunk); 600V; 25A; 10AWG

0.48” (12.2mm) Single-rated; 0.67” (17.0mm) Dual-rated

0.56” (14.2mm) Single-rated;0.72” (18.3mm) Dual-rated

1-Black, 2-Green, 3-White

1-Black, 2-Grn/Yel, 3-Red, 4-White

Color CodeOvermold Colors

Mxxx = length in meters

Black

Female Straight,
Dual-rated

Red

Black

-

(See FIG 2, Pg 20)

P29004-Mxxx

Female 90,
Dual-rated

P28996-Mxxx-(See FIG 4, Pg 20)

P29005-Mxxx

P28997-Mxxx

Male Str/
Female Straight,
Single-rated(See FIG 1 and 2, Pg 20)

P30764-Mxxx

P30881-Mxxx

P30748-Mxxx

P30765-Mxxx

P30887-Mxxx

P30749-Mxxx

P30766-Mxxx

P30888-Mxxx

P30750-Mxxx

P30767-Mxxx

P30884-Mxxx

P30751-Mxxx

P28984-Mxxx

P30253-Mxxx

P28976-Mxxx

Male Str/
Female 90,
Single-rated(See FIG 1 and 4, Pg 20)

Male 90/
Female Straight,
Single-rated(See FIG 2 and 3, Pg 20)

Male 90/
Female 90,
Single-rated(See FIG 3 and 4, Pg 20)

Male Straight/
Female Straight,
Dual-rated(See FIG 1 and 2, Pg 20)

Male Straight/
Female 90,
Dual-rated(See FIG 1 and 4, Pg 20)

17P28985-Mxxx

P28977-Mxxx

M35 (1⅜”) - 3 & 4 Position Trunk Cable Assemblies, cont.
3 Pos. (Trunk); 600V; 30A; 10AWG
Male 90/
Female Straight,
Dual-rated(See FIG 2 and 3, Pg 20)

4 Pos. (Trunk); 600V; 25A; 10AWG

P28978-Mxxx

P28986-Mxxx

Male 90/
Female 90,
Dual-rated(See FIG 3 and 4, Pg 20)

P28979-Mxxx

P28987-Mxxx

Male 90/Female Straight,
Single-rated, SHIELDED--(See FIG 2 and 3, Pg 20)

P29359-Mxxx

M35 (1⅜”) - 3 & 4 Position Trunk Receptacles
3 Pos. (Trunk); 600V/30A; 10AWG
Color CodeThread Type

Mxxx = length in meters

1-Black, 2-Green, 3-White

Mxxx = length in meters
4 Pos. (Trunk); 600V/25A; 10AWG
1-Black, 2-Grn/Yel, 3-Red, 4-White

1/2-14NPT

3/4-14NPT

1/2-14NPT

3/4-14NPTP29030-Mxxx

P29028-Mxxx

P29059-Mxxx

P29057-Mxxx

P29034-Mxxx

P29032-Mxxx

P29026-Mxxx

P29024-Mxxx-

P29360-Mxxx

P29361-Mxxx

Male,Standard Wire Color
External Threads(See FIG 5 and 7, Pg 20)

Female,Standard Wire Color
Internal Threads(See FIG 6 and 8, Pg 20)

Female,Specialty Wire Color(BLK, GR/YEL, BLK, BLK)
Internal Threads(See FIG 6 and 8, Pg 20)

M35 (1⅜”) - 3 & 4 Position Tees
Overmold Colors

3 Pos.; 600V; 30A (Trunk), 15A (Drop)

4 Pos.; 600V; 25A (Trunk), 15A (Drop)

Black

Red

Black

Red

P28966

P29855

P28964

P30869

P30862

P30716

P30866

P30864

P31000

P31001

P29364

P31002Standard(See FIG 9 and 14
Pg 21-22)“h” Tee(See FIG 11 and 16
Pg 21, 23)

WYE Tee(See FIG 13 and 18
Pg 22, 24)

18PowerBOSSlite™ M35 (1⅜”)

UL 2237 RoHS

PowerBOSSlite™ M35

UL 2237 RoHS

M35 (1⅜”) - 3 & 4 Position Tees, cont
Overmold Colors

3 Pos.; 600V; 30A (Trunk), 15A (Drop)

4 Pos.; 600V; 25A (Trunk), 15A (Drop)

Black

Red

Black

Red

P28970

P30868

P28968P30870

P30863

P30717

P30867

P30865

Reducing Drop
M35 (1⅜”) to M22 (⅞”)(See FIG 10 and 15
Pg 21, 23)“h” Tee, Reducing Drop
M35 (1⅜”) to M22 (⅞”)(See FIG 12 and 17
Pg 22-23)

M35 (1⅜”) to M22 ( ⅞”) - 3 & 4 Position In-Line Reducers
3 Pos.; 600V; 15A
Overmold Colors

4 Pos.; 600V; 15A

Black

Red

Black

Red

P28974

P29858

P28972

P30871

Male M35 Trunk/
Female M22 Drop
(See FIG 13 and 18
Pg 22, 24)

M35 (1⅜”) & M22 ( ⅞”) - Accessories
M35, Dustcap, Metal,
Male Trunk w Internal Threads

P29042

M35, Dustcap, Metal,
Female Trunk w External Threads

P29043

M35, Locking Clip, TrunkP29040Ø38.5mm [Ø1.52"]

41.5mm[1.63"]

Risk ofElectricalShockØ38.5mm [Ø1.52"]

WARNINGØ45.5mm [1.79"]

1 3/8 - 16 UN

26.8mm [1.06"]

17.4mm [0.69"]

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

PowerBOSSlite™ M35 (1⅜”)

PowerBOSSlite™ M35

1 3/8 - 16 UN

WARNING LABEL READS:

Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

M22, Dustcap, Metal,
Male Drop w Internal Threads

P29044

M22, Dustcap, Metal,
Female Drop w External Threads

P29045

M22, Locking Clip, Drop

P2904123.5mm [0.93"]

RING TERMINAL

RING TERMINALWARNINGSTAINLESS STEEL WIRESTAINLESS STEEL WIRE
RIVOT

RIVOT

12.0mm [0.47"]

15.8mm [0.62"]

Ø25.4mm [1.00"]
7/8 - 16 UN

Ø25.4mm [1.00"]
7/8 - 16 UN

Risk ofElectricalShock
Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Ø33.5mm[1.32"]WARNING LABEL READS:

Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

All Dimensions in: mm [inch]

19

PowerBOSSlite™ M35 (1⅜”)

UL 2237 RoHS

PowerBOSSlite™ M35

Dimensional Drawings
FIG 1: Male, Plug, Straight, Trunk, 3 and 4 Position

FIG 2: Female, Plug, Straight, Trunk, 3 and 4 Position
13

1 3/8 - 16 UN
TYP

38.5mm [1.52"]31

88.7mm [3.49"]

2

2

4

38.5mm [1.52"]

1

1

4

Keyway Indicator

Keyway Indicator

88.7mm [3.49"]

1 3/8 - 16 UN

22

3
FIG 3: Male, Plug, 90°, Trunk, 3 and 4 Position

3

FIG 4: Female, Plug, 90°, Trunk, 3 and 4 Position
56.5mm [2.22"]

56.5mm [2.22"]
TYP

1

3

3

1

2

2

59.6mm [2.35"]

4

1

1

4

3

2

2

3

1 3/8 - 16 UN

59.6mm [2.35"] TYP
38.5mm [1.52"]
TYP

1 3/8 - 16 UN

38.5mm [1.52"]

FIG 5: Male, 1/2-14NPT Receptacle, Trunk, 3 and 4 Position

FIG 6: Female, 1/2-14NPT Receptacle, Trunk, 3 and 4 Position
1

1

2

2
38.1mm [1.50"]

38.1mm [1.50"]

ACROSS FLATSACROSS FLATS

1 3/8 - 16 UN

33

44.0mm [1.73"]

AMPHENOL_WWW.SINECO.COM

65.0mm [2.56"]

1 3/8 - 16 UN

44.0mm [1.73"]
37.3mm [1.47"]

37.3mm [1.47"]

2

1

2

38.1mm [1.50"]

1

38.1mm [1.50"]

ACROSS FLATS

1/2-14NPTAMPHENOL_WWW.SINECO.COM

64.9mm [2.56"]

ACROSS FLATS

56.1mm [2.21"]

4

1/2-14NPT

56.2mm [2.21"]33

4
44.0mm [1.73"]

44.0mm [1.73"]

FIG 7: Male, 3/4-14NPT Receptacle, Trunk, 3 and 4 Position

FIG 8: Female, 3/4-14NPT Receptacle, Trunk, 3 and 4 Position
1

1

2

2
38.1mm [1.50"]

38.1mm [1.50"]

64.9mm [2.56"]

ACROSS FLATSACROSS FLATS

1 3/8 - 16 UN

64.9mm [2.56"]

1 3/8 - 16 UN

3
AMPHENOL_WWW.SINECO.COM

37.3mm [1.47"]144.0mm [1.73"]

38.1mm [1.50"]
ACROSS FLATSACROSS FLATS
3/4-14NPT

56.1mm [2.21"]

37.3mm [1.47"]

1

2

2

38.1mm [1.50"]

AMPHENOL_WWW.SINECO.COM

344.0mm [1.73"]4344.0mm [1.73"]

56.2mm [2.21"]

3

3/4-14NPT

444.0mm [1.73"]

All Dimensions in: mm [inch]20

UL 2237 RoHS

Dimensional Drawings, cont
FIG 9: Tee, 3 Position
127.8mm [5.03"]
13
47.6mm [1.87"]

10 AWG

1

2

10 AWG

3

3

1

1

10 AWG2

38.5mm [1.52"]
TYP

3

2
10 AWG

10 AWG63.5mm [2.50"]

10 AWG2

1 3/8 - 16 UN
TYP

1

2

3

38.0mm [1.50"]

3
18.8mm [0.74"]
82.4mm [3.24"]2

1

Ø5.2mm [Ø0.20"]
2 PLACES

CLEARANCE FOR#6 OR #8 SCREWFIG 10: Reducing Tee, 3 Position
127.8mm [5.03"]
13
47.6mm [1.87"]

10 AWG

1
2

38.5mm [1.52"]
TYP

1

10 AWG

3

1

2

10 AWG

3

3

2
14 AWG63.5mm [2.50"]

14 AWG2

1 3/8 - 16 UN(2) PLACES

14 AWGPowerBOSSlite™ M35 (1⅜”)

PowerBOSSlite™ M35

1

2

3

38.0mm [1.50"]

2
1

18.8mm [0.74"]

68.2mm [2.69"]

7/8 - 16 UN

3

Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREWFIG 11: “h” Tee, 3 Position

127.8mm [5.03"]
2
3
47.6mm [1.87"]2

38.5mm [1.52"]
TYP
1

3

1

10 AWG
10 AWG
10 AWG

3

3

1

2
1
2

1 3/8 - 16 UN
TYP

2
10 AWG63.5mm [2.50"]

10 AWG38.0mm [1.50"]

10 AWG32
1
3

1

18.8mm [0.74"]
101.0mm [3.98"]

62.0mm [2.44"]

Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREWAll Dimensions in: mm [inch]

21

PowerBOSSlite™ M35 (1⅜”)

UL 2237 RoHS

PowerBOSSlite™ M35
Dimensional Drawings, cont
FIG 12: “h” Reducing Tee, 3 Position
127.8mm [5.03"]
2
3
47.6mm [1.87"]2

38.5mm [1.52"]
TYP

1

3

1

10 AWG
10 AWG
10 AWG

3

3

1

2
1
2

1 3/8 - 16 UN
TYP

14 AWG63.5mm [2.50"]

14 AWG38.0mm [1.50"]

14 AWG

2

3

3
2
1
1

18.8mm [0.74"]
99.2mm [3.91"]

62.0mm [2.44"]
Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREW
7/8 - 16 UN

FIG 13: WYE Tee, 3 Position
2

38.10

1

2

3

10AWG

10AWG

10AWG

5.20

1
3

109.81

10AWG
10AWG
10AWG

1
130.45

3

2

2

3

1
2

3
1

Amphenol Sine Systems
P29364
DOM: YYMMDD LOT: XXXXXXMax Current Combined: 25A
Risk of Electrical ShockDo Not Disconnect Under Load.
Risque de chocs electriques
Ne pas debrancher sous tension.

47.50

WARNING

3

1

2

FIG 14: Tee, 4 Position

127.8mm [5.03"]

38.5mm [1.52"]
TYP

3
3

2

4

10 AWG

1

10 AWG

2

10 AWG

1 3/8 - 16 UN
TYP
63.5mm [2.50"]
38.0mm [1.50"]

1

4

2

3

3

10 AWG

4
10 AWG

2

10 AWG

1

10 AWG47.6mm [1.87"]

1

10 AWG

4

1

2

3

4

4

3

1

2

18.8mm [0.74"]
82.4mm [3.24"]
Ø5.2mm [Ø0.20"]
2 PLACES

CLEARANCE FOR#6 OR #8 SCREWAll Dimensions in: mm [inch]22

UL 2237 RoHS

Dimensional Drawings, cont
FIG 15: Reducing Tee, 4 Position

127.8mm [5.03"]
12

2

1 3/8 - 16 UN(2) PLACES
63.5mm [2.50"]

1

4

2

3

3

10 AWG

44
14 AWG

2

1

10 AWG
10 AWG

3
3

10 AWG

14 AWG138.5mm [1.52"]
TYP

14 AWG

447.6mm [1.87"]

14 AWGPowerBOSSlite™ M35 (1⅜”)

PowerBOSSlite™ M35

1

2

3

4

38.0mm [1.50"]

1

2

4

3

18.8mm [0.74"]

68.2mm [2.69"]

7/8 - 16 UN

Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREWFIG 16: “h” Tee, 4 Position
127.8mm [5.03"]2
47.6mm [1.87"]

3

4
3

38.5mm [1.52"]
TYP

2
1

4

1

10 AWG

4

10 AWG

3

10 AWG

1

4

2

3

3

2

4

1

2

10 AWG

1

1 3/8 - 16 UN
TYP
63.5mm [2.50"]
38.0mm [1.50"]

10 AWG

4

10 AWG

3

10 AWG

2

10 AWG118.8mm [0.74"]
101.0mm [3.98"]

62.0mm [2.44"]

Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREWFIG 17: “h” Reducing Tee, 4 Position

127.8mm [5.03"]2
47.6mm [1.87"]

3

4
3

38.5mm [1.52"]
TYP

2
1

4

1

10 AWG

4

10 AWG

3

10 AWG

1

4

2

3

2

10 AWG

1

1 3/8 - 16 UN
TYP
63.5mm [2.50"]
38.0mm [1.50"]

14 AWG

4

14 AWG

3

14 AWG

2

14 AWG

1

2

3

1

4

18.8mm [0.74"]
99.2mm [3.91"]

62.0mm [2.44"]
Ø5.2mm [Ø0.20"]
2 PLACES
CLEARANCE FOR#6 OR #8 SCREW
7/8 - 16 UN

All Dimensions in: mm [inch]

23

Dimensional Drawings, cont
FIG 18: WYE Tee, 4 Position
4

3

38.10

1

2

3

4

P3

5.20

10AWG

10AWG

10AWG

10AWG

2

1
10AWG

109.81

10AWG
10AWG
10AWG

1
130.45

4

3

2

2

3

4

1

3

4

4

3

1

2

Amphenol Sine Systems
P29364
DOM: YYMMDD LOT: XXXXXXMax Current Combined: 25A

47.50

Risk of Electrical ShockDo Not Disconnect Under Load.
Risque de chocs electriques
Ne pas debrancher sous tension.

WARNING

2

1

All Dimensions in: mm [inch]

24

PowerBOSSlite™ M35 (1⅜”)

UL 2237 RoHS

PowerBOSSlite™ M35

This page intentionally left blank.

25

PowerBOSSlite™ M22 (⅞”)

Power BOSS lite M22

Power Distribution System

26

RoHS

PowerBOSSlite™ M22 (⅞”)

PowerBOSSlite™ M22

PowerBOSSlite™ M22 (⅞”) Specifications
Temperature Range-20°C to +90°C Single-rated/-20°C to +105°C Dual-rated

Contact Plating

5µ”(min) Gold over 25µ”(min) Nickel

Body

Oil resistant PVC

Connector Face

PVC

Contacts

Copper Alloy

Coupler Housing

Machined Aluminum, Anodized

Protection

IP67, NEMA 6P

Receptacle Housing

Machined Aluminum, Anodized

Single and Dual Rating Specifications
Cable Drop - Single-rated

PVC insulated #14AWG
stranded copper (41 x 30)

TC-ER Only;
UL Listed; FT-4 Flame Rating

600V, 90°C Dry/Wet

Black TPE Cable Jacket

Cable Drop - Dual-rated

PVC insulated #14AWG
stranded copper (105 x 34)

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet(TC-ER), 105°C (STOOW)

Black PVC Cable Jacket

M22 (⅞”) - 3 and 4 Position Drop/Branch Cable Assemblies

Mxxx = length in meters

3 Pos. (Drop/Branch); 600V; 15A; 14AWG

4 Pos. (Drop/Branch); 600V; 15A; 14AWG

Cable Diameter

0.37” (9.4mm) Single-rated
0.53” (13.5mm) Dual-rated

0.40” (10.2mm) Single-rated
0.57” (14.5mm) Dual-rated

Color Code

1-Green, 2-Black, 3-White

1-Black, 2-White, 3-Red, 4-Green

Overmold Colors

Black

Red

Black

P30776-Mxxx

P30890-Mxxx

P30760-Mxxx

P30777-Mxxx

P30893-Mxxx

P30761-Mxxx

P30778-Mxxx

P30891-Mxxx

P30762-Mxxx

P30779-Mxxx

P30894-Mxxx

P30763-Mxxx

Male Straight,
Single-rated(See FIG 1, Pg 30)

Male 90,
Single-rated(See FIG 3, Pg 30)

Female Straight,
Single-rated(See FIG 2, Pg 30)

Female 90,
Single-rated(See FIG 4, Pg 30)

Male Straight,
Dual-rated-(See FIG 1, Pg 30)

P29020-Mxxx

Male 90,
Dual-rated

P29016-Mxxx-(See FIG 3, Pg 30)

P29021-Mxxx

27

P29017-Mxxx

M22 (⅞”) - 3 and 4 Position Drop/Branch Cable Assemblies, cont. Mxxx = length in meters
3 Pos. (Drop/Branch); 600V; 15A; 14AWG

4 Pos. (Drop/Branch); 600V; 15A; 14AWG

0.37” (9.4mm) Single-rated
0.53” (13.5mm) Dual-rated

0.40” (10.2mm) Single-rated
0.57” (14.5mm) Dual-rated

Cable Diameter
Color CodeOvermold Colors

1-Green, 2-Black, 3-WhiteBlack

Female Straight,
Dual-rated

1-Black, 2-White, 3-Red, 4-Green
Red

Black

-

(See FIG 2, Pg 30)

P29022-Mxxx

Female 90,
Dual-rated

P29018-Mxxx-(See FIG 4, Pg 30)

P29023-Mxxx

P29019-Mxxx

Male Straight/
Female Straight,
Single-rated(See FIG 1 and 2, Pg 30)

P30772-Mxxx

P30889-Mxxx

P30756-Mxxx

P30773-Mxxx

P30895-Mxxx

P30757-Mxxx

P30774-Mxxx

P30896-Mxxx

P30758-Mxxx

P30775-Mxxx

P30892-Mxxx

P30759-Mxxx

P29012-Mxxx

P30254-Mxxx

P29008-Mxxx

Male Straight/
Female 90,
Single-rated(See FIG 1 AND 4, Pg 30)

Male 90/
Female Straight,
Single-rated(See FIG 2 and 3, Pg 30)

Male 90/
Female 90,
Single-rated(See FIG 3 and 4, Pg 30)

Male Straight/
Female Straight,
Dual-rated(See FIG 1 and 2, Pg 30)

Male Straight/
Female 90,
Dual-rated(See FIG 1 and 4, Pg 30)

P29013-Mxxx

Male 90/
Female Straight,
Dual-rated(See FIG 2 and 3, Pg 30)

P29009-Mxxx

P29014-Mxxx

P29010-Mxxx

28

PowerBOSSlite™ M22 (⅞”)

RoHSPowerBOSSlite™ M22

RoHS

PowerBOSSlite™ M22 (⅞”)

PowerBOSSlite™ M22

M22 (⅞”) - 3 & 4 Position Drop/Branch Cable Assemblies, cont.
3 Pos. (Drop/Branch); 600V; 15A; 14AWG

4 Pos. (Drop/Branch); 600V; 15A; 14AWG

0.37” (9.4mm) Single-rated
0.53” (13.5mm) Dual-rated

0.40” (10.2mm) Single-rated
0.57” (14.5mm) Dual-rated

Cable Diameter
Color Code

1-Green, 2-Black, 3-White

Overmold Colors

Mxxx = length in meters

1-Black, 2-White, 3-Red, 4-Green

Black

Red

Male 90/
Female 90,
Dual-rated

Black

-

(See FIG 3 and 4, Pg 30)

P29015-Mxxx

P29011-Mxxx

M-Str/F-HAN Q4/2,
Dual-rated(See FIG 1, Pg 30)--*UL Approval Pending
As An Assembly

P30746-Mxxx

M22 (⅞”) - 3 & 4 Position Drop/Branch Receptacles

Mxxx = length in meters

3P Drop/Branch

4P Drop/Branch

Voltage/Current

600V/15A

600V/15A

Conductor

14AWG

14AWG

Color Code

1-Green, 2-Black, 3-White

1-Black, 2-White, 3-Red, 4-GreenP29038-Mxxx

P29036-Mxxx

P29039-Mxxx

P29037-Mxxx

Male,
External Threading(See FIG 5, Pg 30)

Female,Internal Threading(See FIG 6, Pg 30)

Male,
M20 Threading-(See FIG 7, Pg 30)

P30727-Mxxx

M22 ( ⅞”) - Accessories
M22, Dustcap, Metal,
Male Drop w Internal Threads

P29044

All Dimensions in: mm [inch]
M22, Dustcap, Metal,
Female Drop w External Threads

P29045

M22, Locking Clip, Drop

P2904123.5mm [0.93"]

RING TERMINAL

RING TERMINALSTAINLESS STEEL WIRESTAINLESS STEEL WIRE

RIVOT

RIVOT

12.0mm [0.47"]

15.8mm [0.62"]

Ø25.4mm [1.00"]
7/8 - 16 UN

29

WARNING
Risk ofElectricalShock
Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Ø33.5mm[1.32"]WARNING LABEL READS:

Risk of Electrical ShockØ25.4mm [1.00"]
7/8 - 16 UN

Do Not Disconnect Under Load.
Ne pas debrancher sous tension.

PowerBOSSlite™ M22 (⅞”)

RoHSPowerBOSSlite™ M22

Dimensional Drawings
FIG 1: Male, Plug, Straight, Drop/Branch, 3 and 4 Position

FIG 2: Female, Plug, Straight, Drop/Branch, 3 and 4 Position

11

58.1mm [2.29"]

59.6mm [2.35"]

2

3

1

4

2

3

25.4mm [1.00"]

Keyway Indicator
7/8-16 UN

3

2

4

1

25.4mm [1.00"] TYP

Keyway Indicator3

FIG 3: Male, Plug, 90°, Drop/Branch, 3 and 4 Position

7/8-16 UN2

FIG 4: Female, Plug, 90°, Drop/Branch, 3 and 4 Position1

35.0mm [1.38"]

35.0mm [1.38"]
TYP

1

2

3

3

2

1

4

4

1

2

3

3

2

37.0mm [1.46"]
7/8-16 UN
25.4mm [1.00"] TYP

FIG 5: Male, Receptacle, Straight, Drop, 3 and 4 Position

1

ACROSS FLATS

16.1mm [0.63"]

7/8-16 UN

2

29.2mm [1.15"]

29.3mm [1.15"]

43
25.4mm [1.00"]

ACROSS FLATS

3
1/2-14NPT

25.4mm [1.00"]

1

2

38.1mm [1.50"]

2

29.3mm [1.15"]

4
7/8-16 UN

25.4mm [1.00"]

3
25.4mm [1.00"]

ACROSS FLATS

1/2-14NPT

7/8-16 UN

FIG 6: Female, Receptacle, Straight, Drop, 3 and 4 Position
3

1

25.4mm [1.00"]

35.5mm [1.40"]

ACROSS FLATS

22.2mm [0.87"]2

29.3mm [1.15"]

1

29.3mm [1.15"]

FIG 7: Male, Receptacle, M20 Threading, Straight, Drop, 4 Position
16.0mm [0.63"]

29.0mm [1.14"]43
25.4mm [1.00"]
ACROSS FLATS

1

M20 x 1.5 THD

2

29.3mm [1.15"]

GASKETAll Dimensions in: mm [inch]30

This page intentionally left blank.

31

PowerBOSS™ M40 featuring Checkmate™

Power BOSS M40

Power Distribution
Systemfeaturing

Check

Mate

TM

Advanced Interconnect System

32

PowerBOSS™ M40 feat. CheckMate

UL 2237 RoHS

TM

PowerBOSS™ M40 featuring Checkmate™

Advanced Interconnect System

Easy ‘Plug & Play’ Installation • Scalable • Easy to Repeat
Faster Install & Labor Times • Faster to Market Time • Less Downtime
Increased Worker Productivity • Elimination of Specialized Tooling
Reduced Maintenance, Manufacturing and Labor Costs(This layout includes our VersaBOSS™ product line. Please reference pages 68-84 for product specifics.)

Trunk TEE connectors provide ‘plug& play’ dasiy-chained connectivity
which is ideal for splitting main
power trunk.

TERMINATOR PLUGS provide aconvenient, safe way to seal theend of a line, or “stop point”,
which complete the “safety
circuit”.

Color-coded VersaBOSS™
RECEPTACLES offer quick-connect
interface to the device or cabinet.

Color-coded, crush-resistent,
overmolded VersaBOSS™
CONNECTORS with standard 3
Power + PE/5 Signal contacts.
Allows up to 20A while controlling
Signal, Brake or Thermal at 5A.

Tray-rated, exposed-run cable
meets code requirements
and replaces hard-wiring andconduit.
Crush-resistent ‘Trunk’ and ‘Drop’
CONNECTORS provide quick
disconnects for fast installations
and contain accessories toprevent accidental disconnection.

Custom Solutions

Traditional RECEPTACLES offer
quick-connect interface to thedevice or cabinet.

We offer custom solutions to meet your specific needs. Contact one of our Sales Representatives at +1 800 394 7732.

33

Mate

Advanced Interconnect SystemTM

UL 2237 RoHS
PowerBOSS™ M40 featuring Checkmate™

PowerBOSS™ M40 feat. Check

Twist ¼ Turn to Lock/Unlock
All Mated Connections**Shown without GuardSafe™ Clips or Safety Sleeves for clarity.
See callouts below.

4+2Connector Layout#2Power(V)Black
OPEN/CLOSE Indicator
Alignment Indicators

Assists with Positive & Rapid Mating#2
SAFETY(+)Blue#1
SAFETY(-)Blue#1
POWER(W)Black#3
POWER(U)Black
GROUNDGreen

GuardSafe™ Clip Assemblies (PN:10-80249)
Standard on Checkmate™ Products(To Prevent Accidental Unmatingof Connections.)

Safety Sleeves (PN:10-80249)
Are Standard on Checkmate™ Products(To Prevent Damage to Connector Threads.)

34

PowerBOSS™ M40 featuring Checkmate™

This page intentionally left blank.

35

Mate

UL 2237 RoHS

TM

Advanced Interconnect System

PowerBOSS™ M40 featuring Checkmate™

PowerBOSS™ M40 feat. Check

M40 featuring Checkmate™ - 6 Position Specifications
Temperature Range-20°C to 105°C

Dielectric Test Voltage

2200V

Coupling Nut

Machined Aluminum, Anodized

Protection

IP67 (Mated Condition)

Insulation Insert

Thermoplastic, UL 94/V-0

Mating Cycles>500

Contact

Gold Flash Plating over Copper Alloy

Vibration Resistence

Per MIL-STD-202 Method 204

Bend Radius Limiter

Thermoplastic, Black

Thermal ShockPer MIL-STD-202 Method 207

Cable Jacket Material

Available in PVC or TPE

48 Hour Salt Spray

Per MIL-STD-202 Method 101

Insulation Resistence

5000M OHMS

Short Circuit Rating

65kA

NFPA-79

Meets standards for motor/branch circuits
Cable Trunk Rating Specifications

Single-rated

Dual-rated

High Flex

PVC insulated, 10AWG stranded copper (105 x 30)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 8AWG stranded copper (7 x 19 x 29)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 10AWG stranded copper (105 x 30)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 8AWG stranded copper (7 x 19 x 29)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 10AWG stranded copper (105 x 30)
PVC insulated, 16AWG stranded copper (65 x 34)

TC-ER Only UL Listed; FT-4 Flame Rating 600V, 90°C Dry/Wet

Black TPE Cable Jacket

TC-ER Only UL Listed; FT-4 Flame Rating 600V, 90°C Dry/Wet

Black TPE Cable Jacket

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet (TC-ER)
105°C (STOOW)

Black PVC Cable Jacket

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet (TC-ER)
105°C (STOOW)

Black PVC Cable Jacket

TC-ER Only UL Listed; FT-4 Flame Rating 600V, 90°C Dry/Wet

Yellow TPE Cable Jacket

The Industrial@Amphenol products found within this section are UL 2237 Listed for the amperage ratings provided. However, for higher
amperage requirements with governances outside of this specific UL listing, please consult your salesperson as higher amperage values
may be applicable.

M40 featuring Checkmate™ - 6 Position Cable Assemblies
6 Pos.; 600V; Power 32A, Signal 5A
Color Code (Ref. Pg 34)
Number of Contacts

Mxxx = length in meters

6 Pos.; 600V; Power 25A, Signal 5A

U - Black, V - Black, W - Black, Ground - Green, “+” - Blue, “-” - Blue, Shield
4C 8AWG x 1 Shielded 14AWG Pair

4C 10AWG x 1 Shielded 14AWG Pair

P30668-Mxxx

P30671-Mxxx

P30669-Mxxx

P30672-Mxxx

Male Straight,
TPE Jacket,
Single-rated, Black(See FIG 1, Pg 39)

Female Straight,
TPE Jacket,
Single-rated, Black(See FIG 2, Pg 39)

Male Straight,
TPE Jacket,
Single-rated,
High Flex Cable, Yellow-(See FIG 1, Pg 39)

Female Straight,
TPE Jacket,
Single-rated,
High Flex Cable, Yellow

P30241-Mxxx-(See FIG 2, Pg 39)

P30242-Mxxx

Male Straight,
PVC Jacket,
Dual-rated, Black(See FIG 1, Pg 39)

P30237-Mxxx

P30239-Mxxx

P30238-Mxxx

P30240-Mxxx

Female Straight,
PVC Jacket,
Dual-rated, Black(See FIG 2, Pg 39)

36

PowerBOSS™ M40 feat. CheckMate

UL 2237 RoHS

TM

PowerBOSS™ M40 featuring Checkmate™

Advanced Interconnect System

M40 featuring Checkmate™ - 6 Position Cable Assemblies, cont. Mxxx = length in meters
6 Pos.; 600V; Power 32A, Signal 5A
Color Code (Ref. Pg 34)
Number of Contacts

6 Pos.; 600V; Power 25A, Signal 5A

U - Black, V - Black, W - Black, Ground - Green, “+” - Blue, “-” - Blue, Shield
4C 8AWG x 1 Shielded 14AWG Pair

4C; 10AWG x 1 Shielded 14AWG Pair

P30667-Mxxx

P30670-Mxxx

Male/Female Straight,
TPE Jacket,
Single-rated, Black(See FIG 3, Pg 39)

Male/Female Straight,
TPE Jacket,
Single-rated,
High Flex Cable, Yellow-(See FIG 3, Pg 39)

P30189-Mxxx

Male/Female Straight,
PVC Jacket,
Dual-rated, Black(See FIG 3, Pg 39)

P30142-Mxxx

P30143-Mxxx

M40 featuring Checkmate™ - 6 Position Receptacles

Mxxx = length in meters

6 Pos.; 600V; 32A Power, 5A Signal
Color Code (Ref. Pg 34)
Number of Contacts

U - Black, V - Black, W - Black, Ground - Green, “+” - Blue, “-” - Blue, Shield
4C 8AWG x 2 Conductor 14AWG

4C 10AWG x 2 Conductor 14AWG

4C 10AWG x 2 Conductor 14AWG(w/ M25 Adapter)

P30256-Mxxx

P30257-Mxxx

P30163-Mxxx

Male Straight(See FIG 4, Pg 39)

Female Straight-(See FIG 5, Pg 39)

P30147-Mxxx

P30146-Mxxx

M40 featuring Checkmate™ - 6 Position Tees
Voltage/Current

Standard

Angled Leg

600V/32A

600V/32A

P30141

P30715

Trunk to Trunk(See FIG 7 and 8, Pg 40)

All Dimensions in: mm [inch]

37

Mate

UL 2237 RoHS

TM

Advanced Interconnect System

M40 featuring Checkmate™ - Accessories
M40, Checkmate™, Dustcap for Male Connector

P29851

RING TERMINAL

M40, Checkmate™, “Potted” Dustcap
for Female Connector

P3051045.0mm[1.79"]STAINLESS STEEL WIRE
RIVET45.0mm[1.79"]

26.5mm [1.04"]

44.8mm [1.76"]

STAINLESS STEEL WIRE

M40 x 1.5 THD

M40, Checkmate™, 6 Pos., Terminator Plug, O-Ring

122.4mm [4.82"]

P30164

M40, Checkmate™, Safety Sleeve and Clip Assembly

M40 x 1.5 THD

59.9

Ø51.3mm [2.02"]

10-80249

54.4
69.9

P30164

66.0

NO O-RING

M40, Checkmate™, 90° Mounting Adapter

34-80289

59.00 mm

90° Mounting Adapter
75.00 mm

SIDE VIEWTOP VIEW
59.00 mmFRONT VIEW

PANEL CUTOUT
32.00 mm

M40 featuring Checkmate™
Receptacle

M40 featuring Checkmate™
Cable Assembly

30.00 mmBend Radius Limiter

All Dimensions in: mm [inch]

38

PowerBOSS™ M40 featuring Checkmate™

PowerBOSS™ M40 feat. CheckPowerBOSS™ M40 feat. CheckMate

UL 2237 RoHS

TM

PowerBOSS™ M40 featuring Checkmate™

Advanced Interconnect System

Dimensional Drawings
FIG 1: Male, Plug, Straight, 6 Position

FIG 2: Female, Plug, Straight, 6 Position

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)SAFETY CLIP

70.0mm [2.76"]

65.8mm [2.59"]

BEND RADIUS
LIMITERBEND RADIUS
LIMITER

Ø61.6mm [2.43"]

PROTECTIVE SLEEVE

M40 x 1.5 THD

Ø54.4mm [2.14"]

FIG 3: Male to Female, Plug, Straight, 6 Position
LENGTH (Mxxx = METERS)
70.0mm [2.76"]

65.8mm [2.59"]

SAFETY CLIP

BEND RADIUS
LIMITER (2)Ø61.6mm [2.43"]

PROTECTIVE SLEEVE

M40 x 1.5 THD

Ø54.4mm [2.14"]

FIG 4: Male, Straight, Receptacle

FIG 5: Female, Straight, Receptacle

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)
82.0mm [3.23"]

75.6mm [2.98"]

Ø54.4mm [2.14"]

CLEARANCE FOR#6 SCREW (4)PROTECTIVE SLEEVE

ø61.6mm [2.43"]

CLEARANCE FOR#6 SCREW (4)FIG 6: Male, 10AWG, Receptacle w/ M25 Threaded Adapter
LENGTH (Mxxx = METERS)

80.7mm [3.18"]

Ø54.4mm [2.14"]

M25 x 1.5 THD

All Dimensions in: mm [inch]

39

Mate

UL 2237 RoHS

TM

Advanced Interconnect System

PowerBOSS™ M40 featuring Checkmate™

PowerBOSS™ M40 feat. Check

Dimensional Drawings, cont.
FIG 7: Tee, Standard, Black
199.6mm [7.86"]P1

72.0mm [2.83"]

P2
8AWG
8AWG
8AWG
14AWG
14AWG
8AWG

V
U
W
+

197.8mm [7.79"]
50.8mm [2.00"]

GND

8AWG
8AWG
8AWG
14AWG
14AWG
8AWG

GND

V
U
W
+

50.8mm [2.00"]
P3

127.6mm [5.02"]

V U W + - GND

Ø5.3mm [Ø0.21"](4) PLACESCLEARANCE FOR#6 OR #8 SCREWSFIG 8: Tee, Angled Leg, Black
199.6mm [7.86"]

D
N

V

U

142.6MM[5.62"]GW G
8A AW G
14 AW G
14 AW G
8 W
8A WG
8A

AMPHENOL
SINE SYSTEMS

88.7MM[3.49"]8AWG

G

50.8MM[2.00"]-

3 PLCS.

V
U
W
+
GND

W

Ø7.5MM[Ø0.30"]

8AWG
8AWG
8AWG
14AWG
14AWG

V
U
W
+
GND

+

197.8MM
[7.79"]
72.0MM[2.83"]

CLEARANCE FOR#6 & #8 SCREWSAll Dimensions in: mm [inch]40

This page intentionally left blank.

41

PowerBOSS™ M40

UL 2238 RoHS

PowerBOSS™ M40
M40 - 6 Position Specifications
Temperature Range-20°C to 105°C

Dielectric Test Voltage

2200V

Coupling Nut

Machined Aluminum, Anodized

Protection

IP67 (Mated Condition)

Insulation Insert

Thermoplastic, UL 94/V-0

Mating Cycles>500

Contact

Gold Flash Plating over Copper Alloy

Vibration Resistence

Per MIL-STD-202 Method 204

Bend Radius Limiter

Thermoplastic, Black

Thermal ShockPer MIL-STD-202 Method 207

Cable Jacket Material

Available in PVC or TPE (See below)

48 Hour Salt Spray

Per MIL-STD-202 Method 101

Insulation Resistence

5000M OHMS

Short Circuit Rating

65kA

NFPA-79

Meets standards for motor/branch circuits
Cable Trunk Rating Specifications

Single-rated

Dual-rated

PVC insulated, 10AWG stranded copper (105 x 30)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 8AWG stranded copper (7 x 19 x 29)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 10AWG stranded copper (105 x 30)
PVC insulated, 14AWG stranded copper (105 x 34)
PVC insulated, 8AWG stranded copper (7 x 19 x 29)
PVC insulated, 14AWG stranded copper (105 x 34)

TC-ER Only UL Listed; FT-4 Flame Rating 600V, 90°C Dry/Wet

Black TPE Cable Jacket

TC-ER Only UL Listed; FT-4 Flame Rating 600V, 90°C Dry/Wet

Black TPE Cable Jacket

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet (TC-ER)
105°C (STOOW)

Black PVC Cable Jacket

TC-ER/STOOW; UL listed; FT2;
CSA certified type STOOW

600V, 90°C Dry/75°C Wet (TC-ER)
105°C (STOOW)

Black PVC Cable Jacket

The Industrial@Amphenol products found within this section are UL 2237 Listed for the amperage ratings provided. However, for higher
amperage requirements with governances outside of this specific UL listing, please consult your salesperson as higher amperage values
may be applicable.

M40 - 6 Position Cable Assemblies
6 Pos.; 600V; Power 32A, Signal 5A
Color Code (Ref. Pg 34)
Number of Contacts

Mxxx = length in meters
6 Pos.; 600V; Power 25A, Signal 5A

6 Pos.; 600V; Power 20A, Signal 5A

U - Black, V - Black, W - Black, Ground - Green, “+” - Blue, “-” - Blue, Shield
4C 8AWG x 1 Shielded 14AWG Pair

4C 10AWG x 1 Shielded 14AWG Pair

4C 12AWG x 1 Shielded 14AWG Pair

27.7 (1.09)

24.0 (0.945)

11.7 (.46)

Cable O.D.
Male Straight,
Female Straight,
Dual-rated(See FIG 1, Pg 44)

P29844-Mxxx

P29950-Mxxx--

Male Straight/
Female HAN Q4/2,
Single-rated(See FIG 2, Pg 44)*UL Approval Pending
As An Assembly

P30066-Mxxx

M40 - 6 Position Receptacles

Mxxx = length in meters
6 Po.; 600V; 32A Power, 5A Signal

Color Code (Ref. Pg 34)
Number of Contacts

U - Black, V - Black, W - Black, Ground - Green, “+” - Blue, “-” - Blue, Shield
4C 8AWG x 2 Conductor 14AWG

4C 8AWG x 2 Conductor 14AWG (w/ 8AWG Leads)

P29848-Mxxx

P29954-Mxxx

Female Straight(See FIG 3, Pg 44)

M40 - 6 Position Tees
6 Pos.; 600V; 32A Power, 5A Signal

Standard, Black(See FIG 4, Pg 44)

P29841

42

UL 2238 RoHS

PowerBOSS™ M40

PowerBOSS™ M40

M40 - Accessories
M40, Dustcap for Male Connector

P29851

RING TERMINAL

M40, “Potted” Dustcap for Female Connector

P3051045.0mm[1.79"]STAINLESS STEEL WIRE
RIVET45.0mm[1.79"]

26.5mm [1.04"]

44.8mm [1.76"]

STAINLESS STEEL WIRE

M40 x 1.5 THD

M40, 6 Pos., Terminator Plug

122.4mm [4.82"]

P29845

M40, Locking Ring w/ Lanyard

P1

M40 x 1.5 THD

P29850109.3mm [4.30"]

UVW

Ø51.3mm [2.02"]

P2984514AWG+

JUMPER-

43.0mm[1.69"]MUST HAVE O-RING

All Dimensions in: mm [inch]43

UL 2238 RoHS
PowerBOSS™ M40

PowerBOSS™ M40

Dimensional Drawings
FIG 1: Male to Female, Plug, Straight, 6 Position
LENGTH (Mxxx = METERS)
111.3mm [4.38"]-

48.1mm [1.89"]

100.9mm [3.97"]
SAFETY CLIP

V-

W

45.5mm [1.79"]

AmphenolAmphenol+U

8AWG - Ø27.7mm [1.09"]
10AWG - Ø24.0mm [0.94"]

Ø44.9mm [1.77"]
M40 x 1.5 THD
POLYURETHANE DISKFOR THREAD PROTECTION

FIG 2: Male Plug to HAN Q4/2 Female PlugLENGTH (Mxxx = METERS)
111.3mm [4.38"]

Ø44.9mm [1.77"]

AmphenolØ11.7mm [0.46"]54.0mm [2.13"]

Ø48.1mm [1.89"]
47.9mm [1.89"]

29.1mm [1.14"]

FIG 3: Female, Straight, Receptacle
LENGTH (Mxxx = METERS)
68.4mm [2.69"]

Ø45.5mm [1.79"]

CLEARANCE FOR#6 SCREW (4)FIG 4: Tee, Standard, Black
196.2mm [7.73"]
193.4mm [7.61"]
56.0mm [2.20"]
50.8mm [2.00"]
P1

123.2mm [4.85"]
Ø5.3mm [Ø0.21"](4) PLACESCLEARANCE FOR#6 OR #8 SCREWS

V
U
W
+
-

GND

8 AWG
8 AWG
8 AWG
14 AWG
14 AWG
8 AWG

50.8mm [2.00"]

P2
8 AWG
8 AWG
8 AWG
14 AWG
14 AWG
8 AWG

V
U
W
+
GND

V U W + - GND

All Dimensions in: mm [inch]

44

This page intentionally left blank.

45

PowerBOSS™

Power BOSS

Power & Control Distribution System

46

RoHS

PowerBOSS™

PowerBOSS™

STATIC DUTY POWER CABLES

P27784-XX, Double-Ended, Male Straight/Female Straight, 8AWG

POWER TEE
P27779STATIC DUTY POWER CABLES
orCONTINUOUS FLEXING POWER CABLES

Male Panel Receptacles

P28384-XX MALE POWER, 8AWG/14AWG
P28370-XX MALE POWER, 10AWG/14AWG

P27785-XX, Double-Ended, Male 90/Female Straight, 8AWG

TO EXTEND CABLE USE
Female Panel Receptacles

P27779P28383-XX MALE POWER, 8AWG/14AWG
P28371-XX MALE POWER, 10AWG/14AWG

P27786-XX, Double-Ended, Male 90/Female 90, 8AWG

PDP

P27787-XX, Double-Ended, Male Straight/Female 90, 8AWG
P27891 Single Channel, Male
P28573 Dual Channel, Female

Power BOSS

Power & Control Distribution System

POWER

VFD
DEVICENET & CONTROLCABLE ASSEMBLY

P29094-XX, Double-Ended, Male 90/Female 90, 18 Pin, 16AWG, Gold-plated

Control BOSS

Hybrid Power & Communication Network

STATIC DUTY HYBRID CABLES

P28817-XX, Double-Ended, Male Straight/Female Straight

Male Panel Receptacles

P28819-XX Male PowerP28818-XX, Double-Ended, Male 90/Female 90

Female Panel Receptacles

P28816-XX Female PowerP28822-XX, Double-Ended, Male Straight/Female 90

MCP

47

P28823-XX, Double-Ended, Male 90/Female Straight

HYBRID TEE
P28810STATIC DUTY HYBRID CABLESRoHSPowerBOSS™

PowerBOSS™

POWER TEE
P27779TEE TO TEE ADAPTOR
P28375, 8AWG/14AWG

POWER TEE
P27779CONTINUOUS FLEXING POWER CABLES

P27790-XX, Double-Ended, Male Straight/Female Straight, 10AWG

POWER TEE
P27779TERMINATORS
P27891 Single Channel, Male
P28573 Dual Channel, Female

P27791-XX, Double-Ended, Male 90/Female Straight, 10AWG

TO EXTEND CABLE USE
STATIC DUTY POWER CABLES
orCONTINUOUS FLEXING POWER CABLES

P27792-XX, Double-Ended, Male 90/Female 90, 10AWG

P27793-XX, Double-Ended, Male Straight/Female 90, 10AWG

STANDARD FLEX VFD CABLES

P28039-XX, Double-Ended, Male Straight/Female 90, 25HP-18.5KW
P28038-XX, Double-Ended, Male Straight/Female 90, up to 20HP-15KW

P27901-XX, Double-Ended, Male 90/Female 90, 25HP-18.5KW
P27903-XX, Double-Ended, Male 90/Female 90, up to 20HP-15KW

P28951-XX, Double-Ended, Male 90/Female Straight, 25HP-18.5KW
P28949-XX, Double-Ended, Male 90/Female Straight, up to 20HP-15KW

P27902-XX, Double-Ended, Male Straight/Female Straight, 25HP-18.5KW
P27904-XX, Double-Ended, Male Straight/Female Straight, up to 20HP-15KW

VDL

P27905
P27907

P27906
P27908VFD

STANDARD FLEX ENCODER CABLES

P27909-XX, Double-Ended, Male Straight/Female Straight
P27910HYBRID TEE
P28810

AUX. POWER PLUG,
MALE to FEMALE,
4 PIN TAP,
P28820

AUX. POWER PLUG,
MALE to FEMALE,
3 PIN TAP,
P28826I/O
FIELD DEVICETO VDL, SHUTTLE, ETC.

Encoder, Female, P27911

HIGH-FLEX DEVICENETTOOL CORD

TEE TO TEE ADAPTOR
P28825

AUX. POWER PLUG,FEMALE to MALE,
4 PIN TAP,
P28821HYBRID TEE
P28810HYBRID TEE
P28810TERMINATOR, 120 VOLT
P28815

DUST CAP
P28644

AUX. POWER PLUG,FEMALE to MALE,
3 PIN TAP,
P28827

PowerBOSS™ and ControlBOSS™
Typical Architecture

48

RoHS

PowerBOSS™

PowerBOSS™

The PowerBOSS™ System includes 4 primary conductors and 2 individually shielded pairs of
14AWG. One pair is typically used as a cable connection monitor and is connected toa single channel safety relay which controls redundant contactors in case someone has
removed the locking device and disconnects the cable. The safety relay will de-energize
the cable before the power contacts are open ensuring no arch flash occurs.
The second pair of conductors are typically used for dual-channel safety operations,or can be defined by the user. Both pairs are 100% shielded from the power so that no
induction can occur.

600V/40A • Easy ‘Plug & Play’ Installation • Scalable • Easy to Repeat
Faster Install & Labor Times • Faster to Market Time • Less Downtime
Increased Worker Productivity • Elimination of Specialized Tooling
Reduced Maintenance, Manufacturing and Labor Costs
Delivers power through buss and drop connectors in 8-12AWG

PDP

POWER

VFD
PowerBOSS™ Architecture

49

RoHS
PowerBOSS™

PowerBOSS™

PowerBOSS™ Specifications
Two stage over-molded cable assemblies

Strong Thermoplastic 9 Pin contact housing

Oil and chemical resistant PVC jacket and molding compounds

UL and CSA listed; UL Type TC-ER

IP65 fluid resistant

CSA AWM I/II A/B, 600 Volt FT4

Uni-Directional cable strain relief

600 Volt AC

Vibration resistant coupling system

Open wiring rated

Silver and gold plated contact offering

Operating temperature – 25°C to 90°C

Heavy duty aluminum die cast shell

Stationary and continuous flexing cable options

9 Position Cable Assemblies and Receptacles

Exxx = length in feet
Mxxx = length in meters

9 Pos.; 600V; 40A Power, 10A Signal

PIN 1

Wiring Diagram

1
2
3
4
5

BLACK
GREEN/YELLOW GROUND
BLACK

6
7

BLACK
BLACK
SHIELD

1
2
3
4
5

BLACK

6
7

SHIELD
BLACK
BLACK

8
9

Number of Contacts

PIN 1

8
9

3/4 + PE + Shield

Cavities 6-9

Cavities 6-9 contacts are last mate/first break. Cavity 2 contact is first mate/last mate ground

Static Plugs

See FIG/Page

8-14AWG

10-14AWG

Male Str/Female Str

FIG 1, Pg 52

P27784-Mxxx

P28559-Mxxx

Male 90°/Female Str

FIG 2, Pg 52

P27785-Mxxx

P28560-Mxxx

Male Str/Female 90°

FIG 3, Pg 52

P27787-Mxxx

P28562-Mxxx

Male 90°/Female 90°

FIG 4, Pg 52

P27786-Mxxx

P28561-Mxxx

Continuous Flex Plugs

See FIG/Page

8-14AWG

10-14AWG

Male Str/Female Str

FIG 1, Pg 52-

P27790-Mxxx

Male 90°/Female Str

FIG 2, Pg 52-

P27791-Mxxx

Male Str/Female 90°

FIG 3, Pg 52-

P27793-Mxxx

Male 90°/Female 90°

FIG 4, Pg 52-

P27792-Mxxx

Panel Receptacles

See FIG/Page

8-14AWG

10-14AWG

Male PowerFIG 5, Pg 52

P27797-Mxxx

P28572-Mxxx

Female PowerFIG 6, Pg 52

P27796-Mxxx

P28571-Mxxx

50

RoHS

PowerBOSS™

PowerBOSS™

Tees

Tee to Tee Adaptor

Description

See FIG/PagePart Number

Description

See FIG/PagePart Number

Power Tee, 9 Pos., 600V

FIG 7, Pg 53

P27779Male to Female, 9 Pos., 8/14AWGFIG 9, Pg 55

P28375

Dual Channel Tee, 9 Pos., 600V

FIG 8, Pg 54

P285749 Position Terminators
Description

See FIG/PagePart Numner

Single Channel, Male, 9 Pos.

FIG 10, Pg 55

P27891

Dual Channel, Male, 9 Pos.

FIG 11, Pg 55

P28573

Dimensional Drawings
P28625, Male Straight Plug to Cord Grip, 10AWG, Static, 9 Position

177.8 (7.0 ±½)157MALE PIN

51

1
2
3
4
5
6
8
9

1
2
3
4
5

10 AWG BLK L1
10 AWG GR/YL GROUND
10 AWG BLK L2
10 AWG BLK L3

10 AWG BLK L3

6714 AWG BLK 1
14 AWG BLK 2

14 AWG BLK 1
14 AWG BLK 2

10 AWG BLK L1
10 AWG GR/YL GROUND
10 AWG BLK L2

DRAIN

14 AWG BLK 3
14 AWG BLK 4

5
6
4

DRAIN
8
9

1
2
3

14 AWG BLK 3
14 AWG BLK 4

7

PIN 1
Dimensional
Drawings, cont.

PowerBOSS™

RoHSPowerBOSS™

PIN 1

FIG 1: Male Straight to Female Straight, Plug, 9 Position
PIN 1

PIN 1

PIN 1

PIN 1

PIN 1

PIN 1

FIG 2: Male 90° to Female Straight, Plug, 9 Position
PIN 1
PIN 1
PIN 1
PIN 1
PIN 1

PIN 1
PIN 1

PIN 1

PIN 1

PIN 1

FIG 3: Male Straight to Female 90°, Plug, 9 Position
PIN 1

PIN 1
PIN 1

PIN 1

PIN 1
PIN 1

PIN 1

PIN 1

PIN 1

FIG 4: Male 90° to Female
90°, Plug, 9 Position
1
2
3
4
5

PIN 1

PIN 1
BLK 1
GR/YL GROUND
BLK 2

1
2
3
4
5

BLK 3

6
7

BLK 1
BLK 2
SHIELD

81
92
3
4
15
2
6
3
7
4

BLK 31BLK
4GR/YL
GROUND
BLK 2

PIN 1

6
7

SHIELDBLK 13
GR/YL GROUND
BLK 1
BLK 2
BLK 2
SHIELDBLK 3
SHIELD
BLK 1
BLK 3
BLK 2
BLK 4
SHIELD5
FIG 5: Male Power, Straight,
Recepticle

43.0 [1.69]

28.5 [1.12] Ref.
8980.0 [3.15]

PIN 1

FIG 6: Female Power, Straight, Recepticle5

6
8
7
9

1
2
3
4
5
6
7

8
9

1
2
3
4
5
6
7
8
9

6
8
7
9

43.0 [1.69]

SHIELDBLK 3
BLK 48 AWG/10 AWG BLK
8 AWG/10 AWG GND YEL GND
8 AWG/10 AWG BLK
14 AWG GREEN
8 AWG/10 AWG BLK
14 AWG BLU
14 AWG BLU
14 AWG BLK
14 AWG BLK

BLK 1
GR/YL GROUND
BLK 2
BLK 3
BLK 1
BLK 2
SHIELDSHIELD
BLK 3
BLK 4

PIN 1

28.50 [1.12] Ref.
8980.0 [3.15]

PIN 1

81
92
3
4
51
2
6
3
7
4

PIN 1

1
2
3
4
5
6
7
8
9

8 AWG/10 AWG BLK
8 AWG/10 AWG GND YEL GND
8 AWG/10 AWG BLK
14 AWG GREEN
8 AWG/10 AWG BLK
14 AWG BLU
14 AWG BLU
14 AWG BLK
14 AWG BLK

1
2
3
4
5
6
7

All Dimensions in: mm [inch]
8
9

52

RoHS

Dimensional Drawings, cont.
FIG 7: Power Tee, 600V, 9 Position

131.57 [5.18]
58.75 [2.31]

56.56 [2.23]

60.75 [2.39]
105.16 [4.14]

FEMALE VIEW

MALE VIEW

PIN 1

FEMALE VIEW

PIN 1

1

8AWG BLACK

8AWG BLACK

2

10AWG GREEN

10AWG GREEN

2

4

5

8AWG BLACK

514AWG BLACK
14AWG BLACK

66
7

14AWG BLACK

14AWG BLACK

7

8

14AWG BLACK

14AWG BLACK

8

914AWG BLACK

14AWG BLACK

9

1

2

14AWG BLACK

10AWG GREEN

8AWG BLACK

14AWG BLACK

10AWG GREEN

14AWG BLACK

414AWG BLACK

3

8AWG BLACK

8AWG BLACK

10AWG GREEN

8AWG BLACK

8AWG BLACK

310AWG GREEN

FEMALE VIEW

1

SHELL

SHELL

8AWG BLACK

PowerBOSS™

PowerBOSS™

3

4

5

6

7

8

9

SHELL

MALE VIEW

PIN 1
FEMALE VIEW

All Dimensions in: mm [inch]

53

RoHS
PowerBOSS™

PowerBOSS™

Dimensional Drawings, cont.
FIG 8: Dual Channel Tee, 600V, 9 Position

131.57 [5.18]
58.75 [2.31]

56.56 [2.23]

60.75 [2.39]
105.16 [4.14]

FEMALE VIEW

MALE VIEW

FEMALE VIEW
PIN 1
8 AWG BLK

8 AWG BLK

1

10 AWG GRN

10 AWG GRN

2

SHELL

SHELL

3

8 AWG BLK

8 AWG BLK

410 AWG GRN

10 AWG GRN

58 AWG BLK

8 AWG BLK

514 AWG BLK

63
414 AWG BLK

91

14 AWG BLK

14 AWG BLK
14 AWG BLK

914 AWG BLK

814 AWG BLK

714 AWG BLK

8 AWG BLK

14 AWG BLK

14 AWG BLK
10 AWG GRN

14 AWG BLK

88 AWG BLK

14 AWG BLK

710 AWG GRN

68 AWG BLKFEMALE VIEW

PIN 1

1
2

2 SHELL 3

4

5

6

7

8

9

MALE VIEW

PIN 1
FEMALE VIEW

All Dimensions in: mm [inch]

54

RoHS

Dimensional Drawings, cont.
FIG 9: Tee to Tee Adaptor, 9 Position

1.69 [43.00]
3.86 [98.04]
PIN 1
PIN 1

2.40 [61.00]

2.87 [72.90]

MALE VIEW

FEMALE VIEW

FIG 10: Male, Single Channel, Terminator, 9 Position
43.0 [1.69]
PIN 1

FIG 11: Male, Dual Channel, Terminator, 9 Position
43.0 [1.69]

71.34 [2.81]
1

PIN 1

N/C

71.34 [2.81]
1

N/C

2

3

SHELL
N/C

4

N/C

5

N/C

61.0 [2.40]

261.0 [2.40]

PowerBOSS™

PowerBOSS™

3

SHELL
N/C

4

N/C

5

N/C

6

6

7
7

55

8

8

N/C

9

N/C

9

RoHS
PowerBOSS™

PowerBOSS™

Cable Specifications and Part Numbers
8 and 10AWG Static Cable

10AWG High Flex Cable

Applications:• Factory Equipment Interconnects• Machine Tools• Control Panels• Conveyor Systems• Automotive Assembly Equipment• Stationary Track/Tray

Applications:• High Flexibility/High Bend Applications• Factory Equipment Interconnects• Machine Tools• Flex and Static Track• Transfer Shuttles

Specifications:• UL Type TC-ER (600V)• CSA AWM II A/B 600V FT4Specifications:• UL Type TC (600V)• CSA AWM II A/B 600V FT4Characteristics:• Operating Temperature Range: -25°C to 90°C
• Voltage Rating: 600V
• Conductor: 8 AWG
4 x 8 AWG
4 x 14 AWG + Shield
10 AWG4 x 10 AWG
4 x 14 AWG + Shield

Characteristics:• Operating Temperature Range: -10°C to 70°C
• Voltage Rating: 1000V• Conductor: 10 AWG
		
4 x 10 AWG
		
4 x 16 AWG + Shield

Description

Part Number*Nominal O.D.

*Minimum Bend RadiusPowerBOSS™ Power Cable 8AWG

KA-53136

0.971

6.80

PowerBOSS™ Power Cable 10AWG

KA-56149

0.810

5.67

PowerBOSS™ Power Cable 10AWG High Flex

KA-56293

0.88

6.6

* Measurements In Inches.

56

This page intentionally left blank.

57

ControlBOSS™

Control BOSS

Hybrid Power & Communication Network

58

RoHS

ControlBOSS™

ControlBOSS™

ControlBOSS™ is the compilation of the industry standard DeviceNet™ and 2 additional
circuits. These circuits can be used as additional power to the current DeviceNet™ node
power or can be user definable. As an example, the additional circuits could be used torefresh the DeviceNet™ node power or provide additional field input/output power. With
this approach, both the DeviceNet™ communication network and additional control canbe installed at the same time within one cable thus reducing field installation time andmoney.

600V/15A (Power), 5A (Signal) • ‘Plug & Play’ Installation • Scalable • Easy to
Repeat Faster Install & Labor Times • Faster to Market Time • Less Downtime
Increased Worker Productivity • Elimination of Specialized Tooling
Reduced Maintenance, Manufacturing and Labor Costs
Delivers power through buss and drop connectors in 8-12AWG

Traditional DeviceNet™ and Node Power

MCP‘Hot’ Power‘Control’ Power

ControlBOSS™

MCP

59

RoHS
ControlBOSS™

ControlBOSS™

ControlBOSS™ Specifications
Two stage over-molded cable assemblies

Strong Thermoplastic contact housing

Oil and chemical resistant PVC jacket and molding compounds

UL and CSA listed; UL Type TC-ER

IP65 fluid resistant

UL Type TC-ER 600V Class I

Uni-Directional cable strain relief

Open wiring rated, compliant to NEC sec. 725.61 (0)(4) and NEC sec. 336.10

Vibration resistant coupling system

Operating temperature – 25°C to 90°C

Gold-plated contacts

Unlimited custom length options

Heavy duty nickel-plated aluminum die cast shell

Exxx = length in feet
Mxxx = length in meters

9 Position Cable Assemblies and Receptacles
9 Position; 600V; 15A Power, 2A Signal
DATA DRAIN
18AWG WHITE
18AWG BLUE
14AWG RED
14AWG BLACK

PIN 1

PIN 1

14AWG PURPLE
14AWG BROWN

Wiring Diagram

14AWG ORANGE
14AWG YELLOW

MALE

Number of Contacts#16AWG OVERALL DRAIN/GROUNDFEMALE

6/3 + PE

Cavities 6-9

Cavities 6-9 contacts are last mate/first break. Cavity 2 contact is first mate/last mate ground

Static Hybrid Cables

See FIG/Page

14-18AWG

Male Str/Female Str

FIG 1, Pg 62

P28817-Mxxx

Male 90°/Female Str

FIG 2, Pg 62

P28823-Mxxx

Male Str/Female 90°

FIG 3, Pg 62

P28822-Mxxx

Male 90°/Female 90°

FIG 4, Pg 62

P28818-Mxxx

Panel Receptacles

See FIG/Page

14-18AWG

Male PowerFIG 5, Pg 62

P28819-Mxxx

Female PowerFIG 6, Pg 62

P28816-Mxxx

60

RoHS

ControlBOSS™

ControlBOSS™

Hybrid Tee

Tee to Tee Adaptor

Description

See FIG/PagePart Number

Description

See FIG/PagePart Number

Hybrid Tee, 9 Pos., 600V

FIG 7, Pg 63

P28810Male to Female, 9 Pos., 14/18AWGFIG 8, Pg 64

P28825

Auxilliary Power Plugs
Description

See FIG/PagePart Number - 3 Pos.

See FIG/PagePart Number - 4 Pos.

Male/Female

FIG 10, Pg 64

P28826

FIG 12, Pg 65

P28820Female/MaleFIG 11, Pg 64

P28827

FIG 13, Pg 65

P28821

Terminator Plug
Description

See FIG/PagePart Number

Terminator, Male, 120V

FIG 9, Pg 64

P2881561

RoHS
ControlBOSS™

ControlBOSS™

Dimensional Drawings
FIG 1: Male Straight to Female Straight, Plug, 9 Position
PIN 1

PIN 1

FIG 2: Male 90° to Female Straight, Plug, 9 Position
PIN 1

PIN 1

FIG 3: Male Straight to Female 90°, Plug, 9 Position
PIN 1

PIN 1

FIG 4: Male 90° to Female 90°, Plug, 9 Position

PIN 1

PIN 1

FIG 5: Male Power, Recepticle, Straight, 9 Position

FIG 6: Female Power, Recepticle, Straight, 9 Position

26.70 [1.05]

26.70 [1.05]
PIN 1
1
2
3
4
5

SHIELD
18 AWG WHITE CAN H
18 AWG BLUE CAN L
15 AWG RED V+
15 AWG BLACK V-

67

14 AWG BLUE
14 AWG WHITE/BLUE

8
9

14 AWG RED
14 AWG WHITE/RED
16 AWG GREEN/YELLOW

47.0 [1.85]

47.0 [1.85]

28.40 [1.12]

28.40 [1.12]

PIN 1

SHIELD
18 AWG WHITE CAN H
18 AWG BLUE CAN L
15 AWG RED V+
15 AWG BLACK V-

1
2
3
4
5

14 AWG BLUE
14 AWG WHITE/BLUE

6
7

14 AWG RED
14 AWG WHITE/RED
16 AWG GREEN/YELLOW

89All Dimensions in: mm [inch]

62

RoHS

Dimensional Drawings, cont.
FIG 7: Hybrid Tee, 600V, 9 Position
7.62 [0.30]

101.60 [4.00] Ref.

39.37 [1.55]

35.56 [1.40]

46.84 [1.84]

95.50 [3.76] Ref.

FEMALE VIEW

MALE VIEW

FEMALE VIEW

24AWG GREEN

1

18AWG BLACK

18AWG BLACK

1

2

18AWG WHITE

18AWG WHITE

2

3

18AWG BLUE

18AWG BLUE

3

4

14AWG BLACK

4

514AWG BLACK

5

6

14AWG BLACK

6

7

14AWG BLACK

7

8

14AWG BLACK

8

914AWG BLACK

916AWG GRN

6 5 4

3

1

14AWG BLACK
14AWG BLACK
14AWG BLACK
2

DRAIN/GROUNDSHELL

24AWG GREEN

SHELL

14AWG BLACK
14AWG BLACK
14AWG BLACK

ControlBOSS™

ControlBOSS™

7 8 9
SHELL

FEMALE VIEW

MALE VIEW

FEMALE VIEW

All Dimensions in: mm [inch]

63

RoHS
ControlBOSS™

ControlBOSS™

Dimensional Drawings, cont.
FIG 8: Tee to Tee Adaptor, 9 Position
30.81 [1.21]

30.81 [1.21]
89.92 [3.54]

PIN 1

PIN 1

51.13 [2.01]

FEMALE VIEW

MALE VIEW

FIG 9: Male, 120V, Terminator, 9 Position
32.51 [1.28]
79.79 [3.41]
1
2
3
4
5
6
7
8
9

PIN 1
55.16 [2.17]

54.81 [2.16]

121 OHM +-1%

MALE VIEW

FIG 10: Male to Female, 3 Pin Tap, 9 Position
32.51 [1.28]

36.07 [1.42]
67

96.27 [3.79]

8
9

PIN 1

PIN 1

1
4
5
2
3

65.79 [2.59]
PIN 1

NC
NC
16 AWG 120VAC
16 AWG AC NETURALGROUND

2
3
1

DATA SHIELD
15 AWG RED V+
15 AWG BLK V18 AWG WHT CAN HI
18 AWG BLU CAN LOW

1
2
3
4
5

FEMALE VIEW

MALE VIEW

FIG 11: Female to Male, 3 Pin Tap, 9 Position
32.51 [1.28]

36.07 [1.42]
96.27 [3.79]
6
7
PIN 1

PIN 1

8
9

65.79 [2.59]
1
4
5
2
3

PIN 1

FEMALE VIEW

NC
NC
16 AWG 120VAC
16 AWG AC NETURALGROUNDSHIELD
15 AWG RED V+
15 AWG BLK V18 AWG WHT CAN HI
18 AWG BLU CAN LOW

2
3
1
1
2
3
4
5

MALE VIEW

All Dimensions in: mm [inch]

64

RoHS

ControlBOSS™

ControlBOSS™

Dimensional Drawings, cont.
FIG 12: Male to Female, 9 Pos., 4 Pin Tap

32.51 [1.28]

36.07 [1.42]
96.27 [3.79]

PIN 1
PIN 1

6
7

16AWG BRN AUX +24VDC
16AWG BLK AUX OVDC

8
9

N/C
N/C

1
4
5
2
3

SHIELD
15AWG RED V+
15AWG BLK V18AWG WHT CAN HI
18AWG BLU CAN LOW

6716AWG BRN AUX +24VDC
16AWG BLK AUX OVDC

8
9

N/C
N/C

1
4
5
2
3

SHIELD
15AWG RED V+
15AWG BLK V18AWG WHT CAN HI
18AWG BLU CAN LOW

1
465.79 [2.59]
1
2
3
4
5

FEMALE VIEW

MALE VIEW

FIG 13: Female to Male, 9 Pos., 4 Pin Tap
32.51 [1.28]

36.07 [1.42]
96.27 [3.79]

PIN 1
PIN 1

1
4

65.79 [2.59]

FEMALE VIEW

1
2
3
4
5

MALE VIEW

All Dimensions in: mm [inch]

65

RoHS
ControlBOSS™

ControlBOSS™

Cable Specifications and Part Numbers
Hybrid Cable

Applications:• Factory Equipment Interconnects• Machine Tools• Control Panels• Conveyor Systems• Automotive Assembly Equipment

Characteristics:• Operating Temperature Range: -25°C to 90°C

• Voltage Rating: 600V
• Conductor: 6 x 14AWG
2 x 18AWG DATA + ShieldSpecifications:• UL Type TC-ER (600V)• CSA AWM II A/B 600V FT4
Description

Part Number*Nominal O.D.

*Minimum Bend Radius

ControlBOSS™ Hybrid Cable

KA-56267

0.710

7.10

* Measurements In Inches.

66

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67

VersaBOSS™

Versa BOSS
Connector & Cable Assemblies

68VersaBOSS™

VersaBOSS™
What’s in a VersaBOSS™ cable? Let’s start with specifically designed VFD cable which
maintains outstanding radiated and conductive noise mitigation properties. The “highstrand” conductor construction not only provides greatly enhanced flexibility but also
maintains robust shield and ground designs. Industrial grade PVC & TPE jackets combinedwith an ER rating in a “Turn-Key” system and the motor horsepower tables have now been
turned in your favor. Meet VersaBOSS™.
Want more? The VersaBOSS™ has the capacity to exceed the rigors of UL 2237 “shortcircuit” Withstand Test and “Distributed Branch Circuit” criteria, an ever increasing
requirement from those who demand more from their VFD.
But we didn’t stop there. VersaBOSS™ takes your VFD’s capabilities to a different level by
effectively eliminating the guesswork and subsequent missteps so common in a myriad ofelectrical cable options available today.

Available in High-Flex/TPE Yellow and Static/PVC Black Cable. Available in Blue, Black or Yellow overmolds.

VersaBOSS™ offers “first of its kind” connector technology in conjunction with advanced
cable designs for the multifaceted demands of today’s Variable Frequency Drives (VFDs).
This factory-terminated and test-certified, sealed and molded cable assembly combines
a world-class connector, capable of delivering up to 20A of power in tandem withavailable signal options in a rapid mating & compact circular design.

Color-coded thermoplastic bands for visual verification.

69

GuardSafe™ Clip Assemblies to prevent unmating.

• UL cUL Approved as an Assembly: Quickly Achieve Standard Compliance
Requirements while ensuring Installation safety.
• Sealed Cable Connections: Prevents ingress of Dust, liquid & various othercontaminants• Factory Installed Molded Ends: No need for field terminations, tools, shield kits or cablegland considerations.
• Speed of “Plug & Play” Design: Eliminates “Hard-wiring” & costly skilled labor installation
costs while increasing plant flexibility.
• Factory Conductor Terminations: Eliminates improper shielding techniques, mis-wires& conductor damage as a result of improper tools. While ensuring thermal stability atconnection points.
• TC ”Tray Cable” & ER “Exposed Run”: Eliminates the need for Conduit, Inter-locked orArmored cable designs.
• Power & Signal in One: Optimal designed integrated shielded signal pair & triad
options, eliminates multiple cable pulls and mitigates subsequent cable isolationconsiderations.
• Superior Performance Shielding: Effectively control EMI/RFI radiated noise andinterference to surrounding electronic devices.
• High Conductor Stranding: Increased vibration resistance results in stable electricalperformance & flexibility within the cable race way or as exposed cable runs dressedalong the structure.
• Shell to Ground Connector Design: Inherent features specifically designed for the VFDs
grounding requirements ensure low impedance ground path which reduces potential
voltage differences & potentially extends service life.
• Industrial Grade Insulation: Ensures lower cable capacitance & maximizes powertransfer. Higher reliability reduces downtime due to cable failure.
• Bottom-line Benefits: System designers & integrators will save time and money
through the versatility which is VersaBOSS™. Through faster commissioning and lower
installed cost at start-up, residual maintenance savings and your resulting total cost ofownership will result in rapid ROI.

70

VersaBOSS™

VersaBOSS™

VersaBOSS™

This page intentionally left blank.

71

RoHS
VersaBOSS™ FC Hybrid

UL 2237

VersaBOSS™ FC Hybrid

FC Hybrid - 9 Position Specifications
Housing Body

Zinc Die-cast, Nickel-plated

Insulation Resistence (Min.) 5000M OHMS

Coupling Nut

Aluminum Alloy, Nickel-plated

Dielectric Test Voltage

2200V

Wave Springs

Stainless Steel

Temperature Range-40°C to 105°C

Insulation Insert

Thermoplastic, UL 94/V-0

Protection

IP67 (Mated Condition)

Contacts

Gold Flash-plating over Copper Alloy

Mating Cycles>500

Seal and O-Rings

NBR (Nitrile Butadiene Rubber)

Vibration Resistence

Per MIL-STD-202 Method 204

Overmold Material

Polyurethane

Thermal ShockPer MIL-STD-202 Method 207

Cable Jacket MaterialHigh Flex: TPE, Yellow; Static: PVC, Black48 Hour Salt Spray

Per MIL-STD-202 Method 101

FC Hybrid - 9 Position Cable Assemblies

Mxxx= length in meters

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - W
P1
POWER

PE

Wiring Diagram
PAIR

TRIAD-UNSHIELDED

A
B
C
D
E
H
L
G
F

MALE FACE VIEW

Number of Contacts
Cable Type

P2

BLACK
BLACK
BLACK
GREEN/YELLOW

16AWG
16AWG
16AWG
16AWG

BLUE
WHITE
RED

16AWG
16AWG
16AWG

BLACK
BLACK

18AWG
18AWG
SHIELDSHIELD

A
B
C
D
E
H
L
G
F
FEMALE FACE VIEW

(7) 16AWG, (2) 18AWG
High-Flex, TPE, Yellow Jacket

Static, PVC, Black Jacket

P30710-Mxxx

P30712-Mxxx

P30711-Mxxx

P30713-Mxxx

P30538-Mxxx

P30619-Mxxx

Male Straight,
Single-rated,Blue Overmold(See FIG 1, Pg 75)

Female Straight,
Single-rated,Blue Overmold(See FIG 2, Pg 75)

Male/Female Straight,
Single-rated,Blue Overmold(See FIG 3, Pg 75)

72

UL 2237 RoHSFC Hybrid - 9 Position Receptacles

Exxx = length in feet, Hxxx = length in inches

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - W
BLACK 16AWG

A

POWER

BLACK 16AWG

B
PE

BLACK 16AWGC

GRN/YEL 16AWG

D

Wiring Diagrams

BLUE 16AWG

E

PAIR

WHITE 16AWGH

RED 16AWGL
TRIAD-UNSHIELDED

G

MALE FACE VIEWF

BLACK 18AWGBLACK 18AWG

Number of Contacts

A

A

BLACK 16AWG

B

B

BLACK 16AWG

C

C

D

D

GRN/YEL 16AWG

D

E

E

BLUE 16AWG

E

H

F

BLACK 18AWG

F

L

G

BLACK 18AWG

G

G

H

WHITE 16AWG

H

F

L

RED 16AWG

L

A
B

BLACK 16AWGC

FEMALE FACE VIEW

(7) 16AWG, (2) 18AWG

Type

Male

FemaleP30540- (Select either -Exxx or -Hxxx)

P30539- (Select either -Exxx or -Hxxx)

Blue Color Band
(See FIG 4 and 5, Pg 76)

Dimensional Drawings
FIG 1: Male, Plug, Straight, 9 Position

FIG 2: Female, Plug, Straight, 9 Position

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)
90.0mm [3.54"]
TYP

90.0mm [3.54"]

38.1mm [1.50"]

Risk ofElectrical
Shock

WARNINGFEMALE FACE VIEW

Ø13.7mm [0.54"]
Risk ofElectricalShock

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

MALE FACE VIEWWARNINGWARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Ø13.7mm [0.54"]

STANDARD
SAFETY CLIP

STANDARD
SAFETY CLIP

38.1mm [1.50"]

Amphenol

32.4mm [1.28"]

32.4mm [1.28"]

Amphenol

WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

FIG 3: Male to Female, Plug, Straight, 9 Position
LENGTH (Mxxx = METERS)
90.0mm [3.54"]
TYPØ13.7mm [0.54"]

Amphenol

Risk ofElectrical
Shock

WARNINGWARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

MALE FACE VIEW

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Risk ofElectrical
Shock

WARNINGDo Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

FEMALE FACE VIEW

32.4mm [1.28"]TYP

AmphenolVersaBOSS™ FC Hybrid

VersaBOSS™ FC Hybrid(2) STANDARD
SAFETY CLIPS

All Dimensions in: mm [inch]73

VersaBOSS™ FC Hybrid

UL 2237 RoHS

VersaBOSS™ FC Hybrid

Dimensional Drawings, cont.
FIG 4: Male, Receptacle, Straight, 9 Position

FIG 5: Female, Receptacle, Straight, 9 Position

LENGTH (Exxx=FEET / Hxxx=INCHES)
32.6[1.28”]

2" REF

M25x1.5-6g
THREADØ32.9[1.30”]

Ø32.9[1.30”]

MALE FACE VIEW

FEMALE FACE VIEW

O-RINGBLUE COLOR BAND

32.6
[1.28”]

LENGTH (Exxx=FEET / Hxxx=INCHES)
2"
REF

M25x1.5-6g THREAD
O-RINGBLUE COLOR BANDAll Dimensions in: mm [inch]

VersaBOSS™ FC
Cable Specifications

74

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75

RoHS
VersaBOSS™ MCUL 2237

VersaBOSS™ MCMC - 9 Position Specifications
Housing Body

Zinc Die-cast, Nickel-plated

Insulation Resistence (Min.) 5000M OHMS

Coupling Nut

Aluminum Alloy, Nickel-plated

Dielectric Test Voltage

2200V

Wave Springs

Stainless Steel

Temperature Range-40°C to 105°C

Insulation Insert

Thermoplastic, UL 94/V-0

Protection

IP67 (Mated Condition)

Contacts

Gold Flash-plating over Copper Alloy

Mating Cycles>500

Seal and O-Rings

NBR (Nitrile Butadiene Rubber)

Vibration Resistence

Per MIL-STD-202 Method 204

Overmold Material

Polyurethane

Thermal ShockPer MIL-STD-202 Method 207

Cable Jacket MaterialHigh Flex: TPE, Yellow; Static: PVC, Black48 Hour Salt Spray

Per MIL-STD-202 Method 101

MC - 9 Position Cable Assemblies

Mxxx = length in meters

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - N
P1
A
B
C
D

POWER
PE

Wiring Diagram
TRIAD

PAIR

MALE FACE VIEW

P2

14AWG
& FOIL

E
F
G

H
L

Number of Contacts
Cable Type

BLACK
BLACK
BLACK
GREEN/YELLOW

13AWG
13AWG
13AWG
13AWG

GREEN
ORANGEWHITE
SHIELD

18AWG
18AWG
18AWG

RED
WHITE

18AWG
18AWG
SHIELD

14AWG& FOIL

A
B
C
D
E
F
G

H
L

FEMALE FACE VIEW

(4) 13AWG, (5) 18AWG
High-Flex, TPE, Yellow Jacket

Static, PVC, Black Jacket

P30552-Mxxx

P30664-Mxxx

P30553-Mxxx

P30665-Mxxx

P30165-Mxxx

P30648-Mxxx

Male Straight,
Single-rated,
Black Overmold(See FIG 1, Pg 79)

Female Straight,
Single-rated,
Black Overmold(See FIG 2, Pg 79)

Male/Female Straight,
Single-rated,
Black Overmold(See FIG 3, Pg 79)

76

UL 2237 RoHS

MC - 9 Position Receptacles

Exxx = length in feet, Hxxx = length in inches

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - N

BLACK 14AWG

A

POWER

BLACK 14AWG

B

BLACK 14AWGCPE

GREEN/YELLOW 14AWG

D

Male Face View
TRIAD

E
F
G

PAIR

H

MALE FACE VIEW

L

A

A

B

B

C

C

D

D

GREEN 18AWG

E

E

ORANGE 18AWGFF

WHITE 18AWG

G

G

RED 18AWG

H

H

WHITE 18AWG

L

L

Number of Contacts

BLACK 14AWGABLACK 14AWG

B

BLACK 14AWGC

GREEN/YELLOW 14AWGGREEN 18AWG
ORANGE 18AWG
WHITE 18AWG
RED 18AWG
WHITE 18AWG

D

E
F
G
H
L

FEMALE FACE VIEW

(4) 13AWG, (5) 18AWG

Type

Male

FemaleP30167- (Select either Exxx or Hxxx)

P30166- (Select either Exxx or Hxxx)

Black Color Band
(See FIG 4 and 5, Pg 80)

Dimensional Drawings
FIG 1: Male, Plug, Straight, 9 Position

FIG 2: Female, Plug, Straight, 9 Position

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)
90.0mm [3.54"]
TYP

90.0mm [3.54"]

38.1mm [1.50"]

Risk ofElectrical
Shock

WARNINGDo Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

STANDARD
SAFETY CLIP

Ø15.9mm [0.63"]
Risk ofElectricalShock

FEMALE FACE VIEWWARNING

MALE FACE VIEW

38.1mm [1.50"]

Amphenol

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Ø15.9mm [0.63"]
WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

32.4mmP1[1.28"]

P2 32.4mm [1.28"]

Amphenol

WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

STANDARD
SAFETY CLIP

FIG 3: Male Plug to Female Plug, Straight, 9 Position
LENGTH (Mxxx = METERS)
90.0mm [3.54"]
TYP

P2 32.4mm [1.28"] TYP

Risk ofElectrical
Shock

WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

WARNING

Risk ofElectrical
Shock

WARNINGDo Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

FEMALE FACE VIEW

Amphenol

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

P1

Ø15.9mm [0.63"]

AmphenolVersaBOSS™ MC

VersaBOSS™ MC

MALE FACE VIEW

(2) STANDARD
SAFETY CLIPS

All Dimensions in: mm [inch]

77

VersaBOSS™ MCUL 2237 RoHS

VersaBOSS™ MC

Dimensional Drawings, cont.
FIG 4: Male, Receptacle, Straight, 9 Position

FIG 5: Female, Receptacle, Straight, 9 Position

LENGTH (Exxx=FEET / Hxxx=INCHES)
32.6[1.28”]

2" REF

6.3mm [0.25"]

M25x1.5-6g
THREAD
O-RING
BLACK COLOR BAND

Ø32.9
[1.30”]

Ø32.9[1.30”]

MALE FACE VIEW

FEMALE FACE VIEW

32.6
[1.28”]

LENGTH (Exxx=FEET / Hxxx=INCHES)
2"
REF

M25x1.5-6g THREAD
O-RING
BLACK COLOR BANDAll Dimensions in: mm [inch]

VersaBOSS™ MC
Cable Specifications

78

This page intentionally left blank.

79

VersaBOSS™ Powerflex

UL 2238 RoHS

VersaBOSS™ Powerflex

Powerflex - 9 Position Specifications
Housing Body

Zinc Die-cast, Nickel-plated

Insulation Resistence (Min.) 5000M OHMS

Coupling Nut

Aluminum Alloy, Nickel-plated

Dielectric Test Voltage

2200V

Wave Springs

Stainless Steel

Temperature Range-40°C to 105°C

Insulation Insert

Thermoplastic, UL 94/V-0

Protection

IP67 (Mated Condition)

Contacts

Gold Flash-plating over Copper Alloy

Mating Cycles>500

Seal and O-Rings

NBR (Nitrile Butadiene Rubber)

Vibration Resistence

Per MIL-STD-202 Method 204

Overmold Material

Polyurethane

Thermal ShockPer MIL-STD-202 Method 207

Cable Jacket MaterialHigh Flex: TPE, Yellow; Static: PVC, Black48 Hour Salt Spray

Per MIL-STD-202 Method 101

Powerflex - 9 Position Cable Assemblies

Mxxx = length in meters

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - X
P1

P2
BLACK
BLACK
BLACK
GREEN/YELLOW

A
B
C
D

POWER

PE

H

Wiring Diogram
PAIR SHIELDOVERALLBLANKSHIELD

PAIR

MALE FACE VIEW

L

Number of Contacts
Cable TypeCONNECTEDTO SHELL

N/C

E
F
G

12AWG
12AWG
12AWG
12AWG

BLACK
BLACK
DRAIN

A
B
C
D
N/C

16AWG
16AWG
18AWG

E
F
G

SHIELD
18AWG

DRAIN

H

FEMALE FACE VIEWL

SHIELD(4) 12AWG, (2 Pair) 16AWGVFD Cables are 9 pin insert configurations that utilize only 8 pins.
High-Flex, TPE, Yellow Jacket

Static, PVC, Black Jacket

P30706-Mxxx

P30708-Mxxx

P30707-Mxxx

P30709-Mxxx

P30412-Mxxx

P30618-Mxxx

Male Straight,
Single-rated,
Yellow Overmold(See FIG 1, Pg 83)

Female Straight,
Single-rated,
Yellow Overmold(See FIG 2, Pg 83)

Male/Female Straight,
Single-rated,
Black Overmold(See FIG 3, Pg 83)

80

UL 2238 RoHS

Powerflex - 9 Position Receptacles

Exxx = length in feet, Hxxx = length in inches

9 Position; 600V Power; 30V Signal (Up to 20A Power, 5A Signal); Keying Position - X
POWER

A

BLACK 12AWG

B

BLACK 12AWGBLACK 12AWGCPE

Male Face View

PAIR SHIELDOVERALLSHIELD BLANK

PAIR

A

C

GRN/YEL 12AWGEBLACK 16AWG

EF

BLACK 16AWGF

G

GREEN 16AWGGGREEN 16AWGH

DUMMY PLUG

A
B
C
D

B

D

L

MALE FACE VIEW

BLACK

12AWG

BLACK

12AWG

BLACK

12AWG

GRN/YEL

12AWG

A
B
C
D

CONNECTEDTO SHELL

D

BLACK

E
F
G

N/C

H

16AWG

BLACK

16AWG

DRAIN

16AWG

E
F
G

SHIELDL

FEMALE FACE VIEW

16AWG

DRAIN

L

1/2" PCHEATSHRINKLSHIELD(4) 12AWG, (2) 16AWG, (2) 18AWGVFD Receptacles are 9 pin insert configurations that utilize only 8 pins.

Number of Contacts
Type

Male

FemaleP30545- (Select either Exxx or Hxxx)

P30544- (Select either Exxx or Hxxx)

Yellow Color Band
(See FIG 4 and 5, Pg 84)

Dimensional Drawings
FIG 1: Male, Plug, Straight, 9 Position

FIG 2: Female, Plug, Straight, 9 Position

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)

90.0mm [3.54"]
TYP

90.0mm [3.54"]

38.1mm [1.50"]

32.4mmP1[1.28"]

P2 32.4mm [1.28"]

Amphenol
Risk ofElectrical
Shock

WARNINGDo Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

FEMALE FACE VIEW

STANDARD
SAFETY CLIP

Ø14.2mm [0.56"]
Risk ofElectrical
Shock

MALE FACE VIEWWARNINGWARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

Ø14.2mm [0.56"]

38.1mm [1.50"]

Amphenol

WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

STANDARD
SAFETY CLIP

FIG 3: Male Plug to Female Plug, Straight, 9 Position
LENGTH (Mxxx=METERS)
90.0mm [3.54"]
TYP

P2 32.4mm [1.28"] TYP

Risk ofElectrical
Shock

WARNING LABEL READS:
Risk of Electrical ShockDo Not Disconnect Under Load.
Ne pas debrancher sous tension.

WARNING

Risk ofElectrical
Shock

WARNINGDo Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

FEMALE FACE VIEW

Amphenol

MALE FACE VIEW

Do Not Disconnect
Under Load.
Ne pas debrancher
sous tension.

P1

Ø17.0mm [0.67"]

AmphenolVersaBOSS™ Powerflex

VersaBOSS™ Powerflex(2) STANDARD
SAFETY CLIPS

All Dimensions in: mm [inch]81VersaBOSS™ Powerflex

UL 2238 RoHS

VersaBOSS™ Powerflex

Dimensional Drawings, cont.
FIG 4: Male, Receptacle, Straight, 9 Position
LENGTH (Exxx=FEET / Hxxx=INCHES)
2" REF

1.28[32.6]FIG 5: Female, Receptacle, Straight, 9 Position

Ø1.30[32.9]

Ø1.30[32.9]

1.28[32.6]

LENGTH (Exxx=FEET / Hxxx=INCHES)
3"
A: L1
B: L2

MALE FACE VIEW

FEMALE FACE VIEW

M25x1.5-6g THREAD
O-RINGYELLOW COLOR BAND

M25x1.5-6g THREAD
O-RINGYELLOW COLOR BANDAll Dimensions in: mm [inch]

VersaBOSS™ Powerflex
Cable Specifications

82

This page intentionally left blank.

83

ControlPower™

ControlPowerThe ControlPower™ line is a 6 pin/5 use option to support theongoing requests from our customers seeking alternatives
from other cable assembly providers. This system utilizes UL
Dual-rated TC-ER STOOW and CSA STOOW cable.

84

RoHS

ControlPower™

ControlPower™

6 Position/5 Used Specifications
Temperature Range-20°C to +105°C

Cable Jacket Material

PVC, Black

Housing Body/FaceOil-resistent PVC

Cable Rating

UL listed, Dual-Rated TC-ER/STOOW
600V, 90°C dry and 75°C wet (TC-ER),
105°C (STOOW)

Coupling Nut

Machined Aluminum, Anodized

Cable Voltage

Receptacle Housing

Machined Aluminum, Anodized

Cable Certification

CSA certified type STOOW

Contacts

Copper Alloy

Cable Insulation

PVC insulated #16AWG stranded
copper (65x34)

Contact Plating

5µ inches (min) Gold, over 25µ inches (min) Nickel

Cable Diameter.49” (12.5mm(

6 Position/5 Used Cable Assemblies and Receptacles

Mxxx = length in meters

6 Position/5 Used; 600VAC; 600VDC; 10A; 16AWG

6

Male Face View

2

2

1

3

3

1
6
5

5

Plug
Color CodeReceptacle

1 - Red, 2 - Black, 3 - Green, 4 - Not Used, 5 - Blue, 6 - WhitePlug - Description

See FIG/Pg

Part Number

Receptacle - Description

See FIG/Pg

Part Number

Male Straight

FIG 1, Pg 88

MN657AC07-Mxxx

Male Straight, External Threading

FIG 5, Pg 89

MN651PW02-Mxxx

Male 90°

FIG 3, Pg 88

MN657BC07-Mxxx

Female Straight, Internal Threading

FIG 6, Pg 89

MN654PW02-Mxxx

Female StraightFIG 2, Pg 88

MN654AC07-Mxxx

Female 90°

FIG 4, Pg 88

MN654BC07-Mxxx

Male Straight/Female Straight

FIG 1 and 2, Pg 88

MN657A4AC07-Mxxx

Male 90°/Female StraightFIG 2 and 3, Pg 88

MN657B4AC07-Mxxx

Male Straight/Female 90°

FIG 1 and 4, Pg 88

MN657A4BC07-Mxxx

Male 90°/Female 90°

FIG 3 and 4, Pg 88

MN657B4BC07-Mxxx

85

6 Position/5 Used - Tees

6 Position/5 Used - Shorting Plugs

Tee - Description

See FIG/Pg

Part Number

Shorting Plug - Description

See FIG/Pg

Part Number

Tee, E-Stop In, BlackFIG 7, Pg 89

P29313

Plug, E-Stop Out, BlackFIG 10, Pg 89

P29326

Tee, E-Stop Out, Red

FIG 8, Pg 89

P29328

Plug, E-Stop In, Red

FIG 11, Pg 89

P29325Tee, 4 Pos., Mini, BlackFIG 9, Pg 89

P30965ControlPower™

RoHS

ControlPower™

Dustcaps
Dustcap - Description

See FIG/Pg

Part Number

Male, Internal Threads

FIG 12, Pg 89

P29044

Female, External Threads

FIG 13, Pg 89

P29045

Dimensional Drawings

Mxxx = length in meters

FIG 1: Male, Plug, Straight, 6P/5U

FIG 2: Female, Plug, Straight, 6P/5U

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)
58.1mm [2.29"]

59.6mm [2.35"]

25.4mm [1.00"]

25.4mm [1.00"] TYP

Keyway Indicator

Keyway Indicator
7/8-16 UN

FIG 3: Male, Plug, 90°, 6P/5U

7/8-16 UN

FIG 4: Female, Plug, 90°, 6P/5U
LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)
35.0mm [1.38"]

35.0mm [1.38"]

37.0mm [1.46"]

35.5mm [1.40"]

7/8-16 UN

25.4mm [1.00"]
7/8-16 UN

25.4mm [1.00"]

All Dimensions in: mm [inch]

86

RoHS

Dimensional Drawings, cont.

Mxxx = length in meters

FIG 5: Male, Receptacle, Straight, 6P/5U

FIG 6: Female, Receptacle, Straight, 6P/5U

LENGTH (Mxxx = METERS)LENGTH (Mxxx = METERS)

16.1mm [0.63"]
38.1mm [1.50"]

29.2mm [1.15"]

7/8-16 UN

1/2-14NPT

1/2-14NPT

7/8-16 UN

22.2mm [0.87"]

16AWG
16AWG

1

2

6

3

5

5

4

4

2

1
2
3
4
5
6

16AWG
16AWG
16AWG
16AWG
16AWG

1

2

5

4

2

1
6

6

3
4

5

FIG 9: Tee, Mini, Black, 4 Pos.

1
2
3
4
5
6

1

2

6

3

5

4

3

FIG 10: Shorting Plug, E-Stop In, Black, 6P/5U
16AWG
16AWG
16AWG
16AWG

16AWG
16AWG

1 1
2
3
4
2

16AWG

3

3

1

1 2 3 4 5 6

1 2 3 4 5 6

4

6

16AWG
16AWG

16AWG

16AWG

1
2
3
4
5
6

16AWG

16AWG

16AWG

16AWG
16AWG

2

1
2
3
4
5
6

16AWG

3

1

16AWG

4

6

16AWG

5

FIG 8: Tee, E-Stop Out, Red, 6P/5U

16AWG

FIG 7: Tee, E-Stop In, Black, 6P/5U

16AWG

1
2
3
4

1

4

2

3

1

3
1

2

1
2
3
4
5
6

4

6

1 2 3 4 5 6

6

5

2

N/C
N/C
N/C
N/C
16AWG

3
5

4

FIG 11: Shorting Plug, E-Stop Out, Red, 6P/5U

FIG 12: Male, Dustcap, Internal Threads
RING TERMINAL

5

1
2
3
4
5
6

4

6

3
1

2

STAINLESS STEEL WIRE

N/C
N/C
N/C
N/C

16AWG

ControlPower™

ControlPower™

RIVOT

12.0mm [0.47"]
Ø25.4mm [1.00"]
7/8 - 16 UN

FIG 13: Female, Dustcap, External Threads

RING TERMINALSTAINLESS STEEL WIRE
RIVOT

15.8mm [0.62"]
Ø25.4mm [1.00"]
7/8 - 16 UN

All Dimensions in: mm [inch]87

miniBOSS™ M22 (⅞”)

BOSS M22
Power Distribution System

The miniBOSS™ M22 system is offered in 2, 3, 4, 5 and 6
position configurations. This system allows for cost-effective
power and signal distribution, utilizing UL STOOW/CSA TypeST cable, as well as High Flex TPE jacketed UL Listed TC-ER
cable.

88

RoHS

miniBOSS™ M22 (⅞”)

miniBOSS™ M22 (⅞”)

2, 3, 4, 5 and 6 Position Specifications
Temperature Range-20°C to +105°C

Cable Jacket

PVC, Yellow

Housing Body/FaceOil-resistent PVC

Cable Rating

UL Listed Type STOOW

Coupling Nut

Machined Aluminum, Anodized

Cable Voltage

600V, 105°C

Receptacle Housing

Machined Aluminum, Anodized

Cable Certification

CSA certified type ST

Contacts

Copper Alloy

Cable Insulation

PVC insulated #16AWG stranded copper (65x34)

Contact Plating

5µ inches (min) Gold, over 25µ inches (min) Nickel

Cable Diameter2/C - .37” (9.4mm); 3/C - .41” (10.4mm)
4/C - .42” (10.7mm); 5/C - .50” (12.7mm)
6/C - .54” (13.7mm)

2, 3, 4, 5 and 6 Position Cable Assemblies and Receptacles
2P

3P

4P

2

Male Face View

2

1

2

4

1-Black, 2-White,
3-Red, 4-Green

13A

2

1

4

5

2
3

1-White, 2-Red,
3-Green, 4-Orange,
5-Black

Voltage

600V

Conductor

16AWG

1
6

4

10A

Receptacle Wire Style

89

1

6P

3
3

1-Green, 2-Black,
3-White1-White, 2-Black

Current

5P

1
3

Color Code

Mxxx = length in meters

51-White, 2-Red,
3-Green, 4-Orange,
5-Black, 6-Blue
8A

MTW and AWM 1015

Plug - Description

See FIG/Pg

2P

3P

4P

5P

6P

M-Str., Int. Thread

FIG 1, Pg 92

MN23AC01Mxxx

MN33AC01Mxxx

MN43AC01Mxxx

MN53AC01Mxxx

MN63AC01Mxxx

M-90°, Ext. Thread

FIG 5, Pg 92

MN23BC01Mxxx

MN33BC01Mxxx

MN43BC01Mxxx

MN53BC01Mxxx

MN63BC01Mxxx

F-Str, Int. Thread

FIG 2, Pg 92

MN24AC01Mxxx

MN34AC01Mxxx

MN44AC01Mxxx

MN54AC01Mxxx

MN64AC01Mxxx

F-90°, Int. Thread

FIG 4, Pg 92

MN24BC01Mxxx

MN34BC01Mxxx

MN44BC01Mxxx

MN54BC01Mxxx

MN64BC01Mxxx

M-Str, Ext. Thread/
F-Str, Internal Thread

FIG 3, Pg 92/
FIG 2, Pg 92

MN27A4AC01Mxxx

MN37A4AC01Mxxx

MN47A4AC01Mxxx

MN57A4AC01Mxxx

MN67A4AC01Mxxx

M-90°, Ext. Thread/
F-Str, Internal Thread

FIG 5, Pg 92/
FIG 2, Pg 92

MN27B4AC01Mxxx

MN37B4AC01Mxxx

MN47B4AC01Mxxx

MN57B4AC01Mxxx

MN67B4AC01Mxxx

M-Str, Ext. Thread/
F-90°, Int. Thread

FIG 3, Pg 92/
FIG 4, Pg 92

MN27A4BC01Mxxx

MN37A4BC01Mxxx

MN47A4BC01Mxxx

MN57A4BC01Mxxx

MN67A4BC01Mxxx

M-90°, Ext. Thread/
F-90°, Int. Thread

FIG 5, Pg 92/
FIG 4, Pg 92

MN27B4BC01Mxxx

MN37B4BC01Mxxx

MN47B4BC01Mxxx

MN57B4BC01Mxxx

MN67B4BC01Mxxx

Receptacle - Description

See FIG/Pg

2P

3P

4P

5P

6P

M, Ext. Thread

FIG 5, Pg 93

MN21PW02Mxxx

MN31PW02Mxxx

MN41PW02Mxxx

MN51PW02Mxxx

MN61PW02Mxxx

F, Ext. Thread

FIG 6, Pg 93

MN22PW02Mxxx

MN32PW02Mxxx

MN42PW02Mxxx

MN52PW02Mxxx

MN62PW02Mxxx

F, Int. Thread

FIG 7, Pg 93

MN24PW02Mxxx

MN34PW02Mxxx

MN44PW02Mxxx

MN54PW02Mxxx

MN64PW02Mxxx

3, 4 and 5 Position - Tees

Dustcaps and Threaded Unions

Description

See FIG/Pg

Part Number

Description

See FIG/Pg

Part Number

3 Pos., 600V, 13A

FIG 8, Pg 93

P29309Male, Internal Threads

FIG 11, Pg 93

P290444 Pos., 600V, 10A

FIG 9, Pg 93

P29310Female External Threads

FIG 12, Pg 93

P290455 Pos., 600V, 8A

FIG 10, Pg 93

P29311

Aluminum Threaded Union(for male and female connectors)

FIG 13, Pg 93

10-54938

Dimensional Drawings

miniBOSS™ M22 (⅞”)

RoHS

miniBOSS™ M22 (⅞”)

Mxxx = length in meters

FIG 1: Male, Plug, Straight, Internal Threads

FIG 2: Female, Plug, Straight, Internal Threads

2.32 [58.84]

2.32 [58.84]

1.00 [25.40]

FIG 3: Male, Plug, Straight, External Threads

1.00 [25.40]

FIG 4: Female, Plug, 90°, Internal Threads
1.30 [33.00mm]

2.38 [60.39]

1.27 [32.28]

1.00 [25.40]

1.00 [25.40]

All Dimensions in: mm [inch]90

miniBOSS™ M22 (⅞”)

miniBOSS™ M22 (⅞”)

Dimensional Drawings, cont.

Mxxx = length in meters

FIG 5: Male, Plug, 90°, External Threads

FIG 6: Male/Female, Receptacle, External Threads

1.30 [33.00]

Length M(Meters)

1.14 [29.0]

1.00[25.40]AcrossFlats

1.27 [32.28]

1/2-14 NPT
1.00 [25.40]

FIG 7: Female, Receptacle, Internal Threads
1.50 [38.1]

FIG 8: Tee, 3 Position

Length M(Meters)

1

2.74 [69.70]
1.00 [25.40]

2

3

1.00
[25.40]Across
Flats

1

1

2

2

3

3

1

3

2

0.57 [14.60]

1

1.52 [38.50]

23

Ø0.20 [Ø5.00]

21

1/2-14 NPT

31.00 [25.40]

FIG 9: Tee, 4 Position

FIG 10: Tee, 5 Position
14

2.74 [69.70]
1.00 [25.40]

3

2

1

1

2

2

3

3

4

4

1

4

2.74 [69.70]
1.00 [25.40]

2

3

5

1

4

2
3

1

1

2

2

3

3

4

4

5

5

1

5
4

2
3

0.57 [14.60]

0.57 [14.60]

1.52 [38.50]

1.52 [38.50]

1Ø0.20 [Ø5.00]

2

4

3

1

2

4

3

1

Ø0.20 [Ø5.00]

2

3

4

1

2

5

4

5

3

1.00 [25.40]

FIG 11: Male, Dustcap, Internal Threads

1.00 [25.40]

FIG 12: Female, Dustcap, External Threads
RING TERMINAL

RING TERMINALSTAINLESS STEEL WIRESTAINLESS STEEL WIRE

RIVOT

RIVOT

12.0mm [0.47"]

15.8mm [0.62"]

Ø25.4mm [1.00"]
7/8 - 16 UN

Ø25.4mm [1.00"]
7/8 - 16 UN

FIG 13: Threaded Union.064”[1.63mm]

7/8 - 16 UN TH’D

.050”
[1.27mm]0.690”[17.53mm]

All Dimensions in: mm [inch]91

microBOSS™ M12 (½”)

BOSS M12

Signal Distribution System

The microBOSS™ M12 system is offered in 3, 4, and 5 pin
configurations that deliver signal to a wide variety of devices,utilizing both UL AWM-style 2661 and CSA AWM I/II A/B cable,
as well as Flex and High Flex cable options.

92

RoHS

microBOSS™ M12 (½”)

microBOSS™ M12 (½”)

3, 4 and 5 Position Specifications
Temperature Range-20°C to +105°C

Cable Rating

UL Listed Type STOOW

Housing Body/FaceOil-resistent PVC/Nylon 6/6

Cable Voltage

600V, 105°C

Coupling Nut/O-Ring

Machined Aluminum, Anodized/Nitrile Rubber

Cable Insulation

PVC insulated #22AWG stranded copper (26x36)

Receptacle Housing

Machined Aluminum, Anodized

Cable Jacket

PVC, Yellow (22AWG); TPE, Yellow (18AWG)

Contacts

Copper Alloy

Contact Plating

5µ inches (min) Gold, over 25µ inches (min) Nickel

Cable Cert. 22AWGUL AWM Style 2661, CSA AWM I/II A/B, 300V, 105°C;
Jacket PVC

Cable Diameter

3/C - .18” (4.6mm); 4/C - .20” (5.1mm);
5/C - .23” (5.8mm)

Cable Cert. 18AWGUL 18AWG/4C ITC 105°C or PLTC 105°C or CSA
AWM I/II AB 90°C 300V FT4; Jacket TPE

3, 4 and 5 Position Cable Assemblies and Receptacles
3P

1

Mxxx = length in meters

4P

4

1

5P

4

1

Male Face View

4
5

2

3

2

3

3

1-Brown, 2-Not Used,
3-Blue, 4-Black,5-Not Used

1-Brown, 2-White, 3-Blue, 4-Black, 5-Not Used

1-Brown, 2-White, 3-Blue, 4-Black, 5-Green

Current

4A

4A

4A

Voltage

300V

300V

300V

4P

5P

Color CodePlug Description

See FIG/Pg

3P

Plug Wire Style-

AWM UL 2661

AWM UL 2661

AWM UL 2661

AWM UL 2661

AWM UL 2661

Conductor

-

22AWG

22AWG

18AWG

22AWG

18AWG

Male Straight

FIG 1, Pg 96

MC37AC05Mxx

MC47AC05Mxx

MC47AC09Mxx

MC57AC05Mxx

MC57AC09Mxx

Male 90°

FIG 3, Pg 96

MC37BC05Mxx

MC47BC05Mxx

MC47BC09Mxx

MC57BC05Mxx

MC57BC09Mxx

Female StraightFIG 2, Pg 96

MC34AC05Mxx

MC44AC05Mxx

MC44AC09Mxx

MC54AC05Mxx

MC54AC09Mxx

FIG 4, Pg 96

MC34BC05Mxx

MC44BC05Mxx

MC44BC09Mxx

MC54BC05Mxx

MC54BC09Mxx

Male Str/Female Str

Female 90°

FIG 1 and 2, Pg 92

MC37A4AC05Mxxx

MC47A4AC05Mxxx

MC47A4AC09Mxxx

MC57A4AC05Mxxx

MC57A4AC09Mxxx

Male 90°/Female Str

FIG 3 and 2, Pg 92

MC37B4AC05Mxxx

MC47B4AC05Mxxx

MC47B4AC09Mxxx

MC57B4AC05Mxxx

MC57B4AC09Mxxx

Male Str/Female 90°

FIG 1 and 4, Pg 92

MC37A4BC05Mxxx

MC47A4BC05Mxxx

MC47A4BC09Mxxx

MC57A4BC05Mxxx

MC57A4BC09Mxxx

Male 90°/Female 90°

FIG 3 and 4, Pg 92

MC37B4BC05Mxxx

MC47B4BC05Mxxx

MC47B4BC09Mxxx

MC57B4BC05Mxxx

MC57B4BC09Mxxx

Receptacle Description

See FIG/Pg

3P

Receptacle Wire Style-

UL1061

Conductor

4P

5P

UL1061-

UL1061

-

-

22AWG

22AWG

18AWG

22AWG

18AWG

Male, External Threads

FIG 5, Pg 96

MC31PW03Mxx

MC41PW03Mxx-

MC51PW03Mxx-

Female, Internal Threads

FIG 6, Pg 96

MC34PW03Mxx

MC44PW03Mxx-

MC54PW03Mxx-

93

microBOSS™ M12 (½”)

RoHS

microBOSS™ M12 (½”)

M12 Splitters
Description
Male/Female Straight
Male Straight, Female 90

See FIG/Pg(1) 4 Pos. to (2) 3 Pos.

(1) 4 Pos. to (2) 4 Pos.

FIG 7 and 8, Pg 97

P29332

P29333

FIG 9, Pg 97-

P29334

Dimensional Drawings
FIG 1: Male, Plug, Straight, External Threads

FIG 2: Male, Plug, Straight, Internal Threads

46.92 [1.85]

50.20 [1.98]

14.65 [0.58]

FIG 3: Male, Plug, 90°, External Threads

14.65 [0.58]

FIG 4: Female, Plug, 90°, Internal Threads

32.0 [1.26]

32.0 [1.26]

24.25 [0.95]

20.25 [0.80]

14.65 [0.58]

FIG 5: Male, Receptacle, Straight, External Threads

Length M(Meters)

FIG 6: Female, Receptacle, Straight, Internal Threads

25.78 [1.01]

26.20 [1.03]

25.40 [1.00]

1/2 - 14 NPT

14.65 [0.58]

Length M(Meters)

25.30 [1.00]

1/2 - 14 NPT

All Dimensions in: mm [inch]

94

RoHS

microBOSS™ M12 (½”)

microBOSS™ M12 (½”)

Dimensional Drawings, cont.

Mxxx = length in meters

FIG 7: Male to Female, Splitter, Straight - (1) 4 Pos. to (2) 3 Pos.

300 [12]500 [20]
6.70 [0.26]

35.0 [1.38]

1

4

2

3

4
3 Female #1
1

4
3
Male
2
1

3

1

4
3 Female #2
1

22.85[0.90]

4

3

1

4

38.70
[1.52]FIG 8: Male to Female, Splitter, Straight - (1) 4 Pos. to (2) 4 Pos.

50.88 [2.00]

600 [24]

32.98[1.30]

Not Used

1

4

2

3

2
Male 34
14.30 [0.17]

Not Used2
4
3 Female B
1
4
3 Female A
1
2

3

1

4

3

1

4

FIG 9: Male Straight to Female 90°, Splitter - (1) 4 Pos. to (2) 4 Pos.

50.88 [2.00]

600 [24]

Not Used

32.98 [1.30]

4.30 [0.17]

1

4

2

3

1
4
Male
3
2
Not Used2
1
3 Female A
41
3 Female B
4
2

3

1

4

3

1

4

All Dimensions in: mm [inch]95

DeviceNet™

DeviceNet

DeviceNet™ cables are available in Mini Thick, Mini Thin andMicro Thin sizes, set to cover the many different demands inthe field, utilizing UL Type CL2 or PLTC and CSA AWM I/II A/B
FT4 cable, as well as Flex and High Flex cable options.

96

RoHS

DeviceNet™

DeviceNet™ System

5 Position Specifications
Temperature Range-20°C to +105°C

Cable Jacket

PVC, Gray

Housing Body/FaceOil-resistent PVC/PVC (Mini), Nylon 6/6 (Micro)

Contacts

Copper Alloy

Coupling Nut

Aluminum, Anodized

Receptacle Housing

Aluminum, Anodized

Contact Plating

Mini: 5µ inches (min) Gold, over 25µ inches (min)Nickel; Micro: 5µ inches (min) Gold, over 5µinches (min) Nickel

Cable: Thick Static - 12.07mm (.457”)

Cable: Thin Static - 6.86mm (.270”)

Two individually shielded pair inner conductors

Two individually shielded pair inner conductors

Power pair PVC insulated 2 x #15 AWG stranded copper (19 x#28)

Power pair PVC insulated 2 x #22 AWG stranded copper (19 x#34)

Data pair PVC insulated 2 x #18 AWG stranded copper (19 x #30)

Data pair PVC insulated 2 x #24 AWG stranded copper (19 x #36)

Drain wire #18 AWG stranded copper (19 x #30)

Drain wire #22 AWG stranded copper (19 x #34)

UL type CL2 or PLTC; CSA AWM I/II A/B FT4; 300 V, 80° C

UL type CL2 or PLTC; CSA AWM I/II A/B FT4; 300 V, 105° C

5 Position Cable Assemblies and Receptacles
5P Mini - Thick2

Mxxx = length in meters

5P Mini - Thin

2

1

5P Micro - Thin

1
3

Male Face View

3

4

4

Conductor

54

15/18AWG

Color Code

2
5

3

1

5

22/24AWG

22/24AWG

1-Drain, 2-Red, 3-Black, 4-White, 5-Blue

Current

See cable

Voltage

300VAC/VDC

Plug - Description

See FIG/Pg

5P Mini - Thick

See FIG/Pg

5P Mini - Thin

See FIG/Pg

5P Micro - Thin

Male Straight

FIG 1, Pg 98

MN57AD01Mxx

FIG 1, Pg 98

MN57AD02Mxx

FIG 5, Pg 99

MC57AD02Mxx

Male 90°

FIG 3, Pg 98

MN57BD01Mxx

FIG 3, Pg 98

MN57BD02Mxx

FIG 7, Pg 99

MC57BD02Mxx

Female StraightFIG 2, Pg 98

MN54AD01Mxx

FIG 2, Pg 98

MN54AD02Mxx

FIG 6, Pg 99

MC54AD02Mxx

FIG 4, Pg 98

MN54BD01Mxx

FIG 4, Pg 98

MN54BD02Mxx

FIG 8, Pg 99

MC54BD02Mxx

Male/Female Straight

Female 90°

FIG 1 and 2, Pg 98

MN57A4AD01Mxx

FIG 1 and 2, Pg 98

MN57A4AD02Mxx

FIG 5 and 6, Pg 99

MC57A4AD02Mxx

Male 90°/ Female StraightFIG 2 and 3, Pg 98

MN57B4AD01Mxx

FIG 2 and 3, Pg 98

MN57B4AD02Mxx

FIG 6 and 7, Pg 98

MC57B4AD02Mxx

Male Straight/Female 90°

FIG 1 and 4, Pg 98

MN57A4BD01Mxx

FIG 1 and 4, Pg 98

MN57A4BD02Mxx

FIG 5 and 8, Pg 98

MC57A4BD02Mxx

Male/Female 90°

FIG 3 and 4, Pg 98

MN57B4BD01Mxx

FIG 3 and 4, Pg 98

MN57B4BD02Mxx

FIG 7 and 8, Pg 98

MC57B4BD02Mxx

See FIG/Pg

5P Mini - Thick

See FIG/Pg

5P Mini - Thin

See FIG/Pg

5P Micro - Thin

Male, External Threads

FIG 9, Pg 99

MN51PD01Mxx

FIG 10, Pg 99

MN51PD02Mxx

FIG 11, Pg 99

MC51PD02Mxx

Female, Internal Threads

FIG 12, Pg 99

MN54PD01Mxx

FIG 13, Pg 99

MN54PD02Mxx

FIG 14, Pg 99

MC54PD02Mxx

Receptacle - Description

97

DeviceNet™

RoHS

DeviceNet™ System

5 Position - Terminating Plugs

5 Position - Tees

Description

See FIG/Pg

Part Number

Description

See FIG/Pg

Part Number

Male, Plug, 121 OHM

FIG 15, Pg 99

P293195 Pos., 300V, 8A

FIG 17, Pg 100

P29312

Female, Plug, 121 OHM

FIG 16, Pg 99

P293185 Pos., 300V, 8A, w/ DiodeFIG 18, Pg 100

P29329Description

See FIG/Pg

Part Number

Male, Internal Threads

FIG 19, Pg 100

P29044

Female, External Threads

FIG 20, Pg 100

P29045

Dustcaps

Dimensional Drawings
FIG 1: Male, Mini, Plug, Straight, External Threads

FIG 2: Female, Plug, Mini, Straight, Intrernal Threads
2.32 [58.84]

60.39 [2.38]

25.40 [1.00]

FIG 3: Male, Mini, Plug, 90°, External Threads

25.40 [1.00]

FIG 4: Female, Plug, Mini, 90°, Internal Threads
33.0 [1.30]

33.0 [1.30]

32.28 [1.27]

32.28 [1.27]

25.40 [1.00]
25.40 [1.00]

All Dimensions in: mm [inch]

98

RoHS

DeviceNet™

DeviceNet™ System

Dimensional Drawings, cont.
FIG 5: Male, Plug, Micro, Straight, External Threads

FIG 6: Female, Micro, Plug, Straight, Intrernal Threads
46.92 [1.85]

50.20 [1.98]

14.65 [0.58]

14.65 [0.58]

FIG 7: Male, Micro, Plug, 90°, External Threads

FIG 8: Female, Micro, Plug, 90°, Internal Threads

32.0 [1.26]

32.0 [1.26]

24.25 [0.95]

20.25 [0.80]

14.65 [0.58]

14.65 [0.58]

FIG 9: Male, Mini, Receptacle, Thick, External Threads
Length M(Meters)

FIG 10: Male, Mini, Receptacle, Thin, External Threads
Length M(Meters)

29.0 [1.14]

29.0 [1.14]

25.40[1.00]
AcrossFlats

25.40[1.00]
AcrossFlats

1/2-14 NPT

1/2-14 NPT

FIG 11: Male, Micro, Receptacle, Thin, External Threads
Length M(Meters)

FIG 12: Female, Mini, Receptacle, Thick, Internal Threads

26.20 [1.03]

38.1 [1.50]

Length M(Meters)

25.40[1.00]
AcrossFlats

25.40 [1.00]

1/2-14 NPT

1/2 - 14 NPT

FIG 13: Female, Mini, Receptacle, Thin, Internal Threads
38.1 [1.50]

FIG 14: Female, Micro, Receptacle, Thin, Internal Threads
25.78 [1.01]

Length M(Meters)

25.40[1.00]
AcrossFlats

25.30 [1.00]

1/2-14 NPT

1/2 - 14 NPT

FIG 15: Male, Terminating Plug, Straight, 5 Position

FIG 16: Female, Terminating Plug, Straight, 5 Position

2.02 [51.32]
5

4
3

1

99

2

1.00 [25.40]

Length M(Meters)

2.29 [58.10]

1

DUMMY

2

DUMMY

3

DUMMY

4
5

1

2
3

121 OHM

5

4

1.00 [25.40]

1

DUMMY

2

DUMMY

3

DUMMY

4
5

121 OHMRoHS
DeviceNet™

DeviceNet™ System

Dimensional Drawings, cont.
FIG 17: Tee, 300V, 8A, 5 Position
2.74 [69.70]
1.00[25.40]5
4
30.57 [14.60]

1
2
3
2 4
5

1
2
3
4
5

1

5

1

4

2
3

1.52 [38.50]

Ø0.20 [Ø5.00]

1 2 3 4 5
2
1
3

1.00
[25.40]

4

5

FIG 18: Tee, 300V, 8A, 5 Position, w/ Diode2.74 [69.70]
1.00[25.40]1
2
30.57 [14.60]

DRAIN

1
5 2
4 3
4
5

NC

NC

1.52 [38.50]

Ø0.20 [Ø5.00]

1.00[25.40]

FIG 19: Male, Dustcap, Internal Threads

1
2
3
4
5

5

1

4

2
3

NC

1
4 3 2 12
1
4

3

FIG 20: Female, Dustcap, External Threads
RING TERMINAL

RING TERMINALSTAINLESS STEEL WIRESTAINLESS STEEL WIRE

RIVOT

RIVOT

12.0mm [0.47"]

15.8mm [0.62"]

Ø25.4mm [1.00"]

Ø25.4mm [1.00"]
7/8 - 16 UN

7/8 - 16 UN

All Dimensions in: mm [inch]100

This page intentionally left blank.

101

Ethernet M12

Ethernet M12

The Ethernet M12 product line is a Cat 5e cable available in 24AWG/2 pair,in both M12 and RJ45 combinations, TPE jacketing along with a High Flex
option. This jacket material is resistant to abrasion, crush and chemical
influences, making it suitable for use in conveyors, sorting, automatedstorage/retrieval, packaging, overhead transport, palletizing, or yourspecific application requirements.

102

RoHS

Ethernet M12

Ethernet M12Specifications
Temperature Range-25°C to +75°C

CodingD-Coded (M12 Plugs/Receptacles)

Molded Body/Housing

PUR, Black, Nickel-plated over Copper Alloy

Protection

IP67

Contacts

Brass, Gold over Nickel-plating

Coupling

Brass, Nickel-plated

Inserts

UL Approved Nylon 6/6 (Plugs/Receptacles)
Clear Polycarbonate (RJ45)

Approvals

UL 1863, c(UL) CAN/CSA-C22.2

4 Pos, Male, M12, Plug

4 Pos, Female, M12, Receptacle

8 Pos, RJ45, Plug

2
4
Face Views

3

1

1
1

3

8

2
4
Cable Characteristics

Plug - Description
RJ45 to RJ45
Male, BlueCAT 5E, 4 wire/2 pair, unshielded 24AWG (7x32) stranded wires, patch, FT-4, sunlight and oil resistent, RoHS, Jacket TPE

Part Number

P29932-Mxxx

Receptacle - Description
Ethernet M12,
Female to RJ45, Blue

(See FIG 1, Pg 104)

(See FIG 6, Pg 105)

RJ45 to RJ45
Male, Teal

Ethernet M12,
Female to Female,OrangeP29933-Mxxx(See FIG 2, Pg 104)

Ethernet M12,
Male to Male, Blue

(See FIG 7, Pg 105)

P29934-Mxxx(See FIG 3, Pg 104)

Ethernet M12,
Male to Male, Teal

P29935-Mxxx(See FIG 4, Pg 104)

Ethernet M12,
Male to Male,
Orange(See FIG 5, Pg 104)

103

P29936-Mxxx

Part Number

P29930-Mxxx

P29931-Mxxx

Dimensional Drawings

Mxxx = length in meters

FIG 1: P29932-Mxxx, RJ45 to RJ45, Male, BlueLENGTH (M = Meters)
12.7 REF

1
8
2
1

3
6

ORANGE/WHITE

1

ORANGE

1

2

GREEN/WHITE

8

3

GREEN

6

FIG 2: P29933-Mxxx, RJ45 to RJ45, Male, TealLENGTH (M = Meters)
12.7 REF

ORANGE/WHITE

1
8

ORANGE

2
1

GREEN/WHITE

3

GREEN

6

1
1

2

8

3
6

FIG 3: P29934-Mxxx, Ethernet M12, Male to Male, Plug, BlueLENGTH (Mxxx = Meters)
12.7 REF

2
3

1
1

3
2

4

4

ORANGE/WHITEORANGEGREEN/WHITE
GREEN

2

1
3

3

1

2
4

4

1

2

FIG 4: P29935-Mxxx, Ethernet M12, Male to Male, Plug, TealLENGTH (Mxxx = Meters)
12.7 REF

2
3

1
1

3
2

4

4

ORANGE/WHITEORANGEGREEN/WHITE
GREEN

3

3

1

2
4

4

All Dimensions in: mm [inch]

104

Ethernet M12

RoHS

Ethernet M12

RoHS

Ethernet M12

Ethernet M12

Dimensional Drawings

Mxxx = length in meters

FIG 5: P29936-Mxxx, Ethernet M12, Male to Male, Plug, Orange
LENGTH (Mxxx = Meters)
12.7 REF

2

1

3

3

1

2
4

4

ORANGE/WHITE

2

1

ORANGE

3

GREEN/WHITE

3

1

2

GREEN

4

4

FIG 6: P29930-Mxxx, Ethernet M12, Female Receptacle to RJ45, BlueLENGTH (M = Meters)

12.7 REF

4
1

3

1

ORANGE/WHITE

1

3

ORANGE

2

GREEN/WHITE

2

2

GREEN

4

1
8

3
6

FIG 7: P29931-Mxxx, Ethernet M12, Female to Female, Receptacle, Orange
LENGTH (M = Meters)
12.7 REF
P2

4
1

3
2

1

ORANGE/WHITE

1

3

ORANGE

3

2
4

105

GREEN/WHITE
GREEN

2
4

4
1

3
2

10-54938..................................... 90
10-80249..................................... 38
34-80289..................................... 38
MC31PW03Mxx......................... 93
MC34AC05Mxx......................... 93
MC34BC05Mxx.......................... 93
MC34PW03Mxx......................... 93
MC37A4AC05Mxxx................... 93
MC37A4BC05Mxxx................... 93
MC37AC05Mxx......................... 93
MC37B4AC05Mxxx................... 93
MC37B4BC05Mxxx.................... 93
MC37BC05Mxx.......................... 93
MC41PW03Mxx......................... 93
MC44AC05Mxx......................... 93
MC44AC09Mxx......................... 93
MC44BC05Mxx.......................... 93
MC44BC09Mxx.......................... 93
MC44PW03Mxx......................... 93
MC47A4AC05Mxxx................... 93
MC47A4AC09Mxxx................... 93
MC47A4BC05Mxxx................... 93
MC47A4BC09Mxxx................... 93
MC47AC05Mxx......................... 93
MC47AC09Mxx......................... 93
MC47B4AC05Mxxx................... 93
MC47B4AC09Mxxx................... 93
MC47B4BC05Mxxx.................... 93
MC47B4BC09Mxxx.................... 93
MC47BC05Mxx.......................... 93
MC47BC09Mxx.......................... 93
MC51PD02Mxx.......................... 97
MC51PW03Mxx......................... 93
MC54AC05Mxx......................... 93
MC54AC09Mxx......................... 93
MC54AD02Mxx......................... 97
MC54BC05Mxx.......................... 93
MC54BC09Mxx.......................... 93
MC54BD02Mxx.......................... 97
MC54PD02Mxx.......................... 97
MC54PW03Mxx......................... 93
MC57A4AC05Mxxx................... 93
MC57A4AC09Mxxx................... 93
MC57A4AD02Mxx..................... 97
MC57A4BC05Mxxx................... 93
MC57A4BC09Mxxx................... 93

MC57A4BD02Mxx..................... 97
MC57AC05Mxx......................... 93
MC57AC09Mxx......................... 93
MC57AD02Mxx......................... 97
MC57B4AC05Mxxx................... 93
MC57B4AC09Mxxx................... 93
MC57B4AD02Mxx..................... 97
MC57B4BC05Mxxx.................... 93
MC57B4BC09Mxxx.................... 93
MC57B4BD02Mxx...................... 97
MC57BC05Mxx.......................... 93
MC57BC09Mxx.......................... 93
MC57BD02Mxx.......................... 97
MN21PW02Mxxx........................ 89
MN22PW02Mxxx........................ 89
MN23AC01Mxxx........................ 89
MN23BC01Mxxx........................ 89
MN24AC01Mxxx........................ 89
MN24BC01Mxxx........................ 89
MN24PW02Mxxx........................ 89
MN27A4AC01Mxxx................... 89
MN27A4BC01Mxxx.................... 89
MN27B4AC01Mxxx.................... 89
MN27B4BC01Mxxx.................... 89
MN31PW02Mxxx........................ 89
MN32PW02Mxxx........................ 89
MN33AC01Mxxx........................ 89
MN33BC01Mxxx........................ 89
MN34AC01Mxxx........................ 89
MN34BC01Mxxx........................ 89
MN34PW02Mxxx........................ 89
MN37A4AC01Mxxx................... 89
MN37A4BC01Mxxx.................... 89
MN37B4AC01Mxxx.................... 89
MN37B4BC01Mxxx.................... 89
MN41PW02Mxxx........................ 89
MN42PW02Mxxx........................ 89
MN43AC01Mxxx........................ 89
MN43BC01Mxxx........................ 89
MN44AC01Mxxx........................ 89
MN44BC01Mxxx........................ 89
MN44PW02Mxxx........................ 89
MN47A4AC01Mxxx................... 89
MN47A4BC01Mxxx.................... 89
MN47B4AC01Mxxx.................... 89
MN47B4BC01Mxxx.................... 89

MN51PD01Mxx.......................... 97
MN51PD02Mxx.......................... 97
MN51PW02Mxxx........................ 89
MN52PW02Mxxx........................ 89
MN53AC01Mxxx........................ 89
MN53BC01Mxxx........................ 89
MN54AC01Mxxx........................ 89
MN54AD01Mxx.......................... 97
MN54AD02Mxx.......................... 97
MN54BC01Mxxx........................ 89
MN54BD01Mxx.......................... 97
MN54BD02Mxx.......................... 97
MN54PD01Mxx.......................... 97
MN54PD02Mxx.......................... 97
MN54PW02Mxxx........................ 89
MN57A4AC01Mxxx................... 89
MN57A4AD01Mxx..................... 97
MN57A4AD02Mxx..................... 97
MN57A4BC01Mxxx.................... 89
MN57A4BD01Mxx...................... 97
MN57A4BD02Mxx...................... 97
MN57AD01Mxx.......................... 97
MN57AD02Mxx.......................... 97
MN57B4AC01Mxxx.................... 89
MN57B4AD01Mxx...................... 97
MN57B4AD02Mxx...................... 97
MN57B4BC01Mxxx.................... 89
MN57B4BD01Mxx...................... 97
MN57B4BD02Mxx...................... 97
MN57BD01Mxx.......................... 97
MN57BD02Mxx.......................... 97
MN61PW02Mxxx........................ 89
MN62PW02Mxxx........................ 89
MN63AC01Mxxx........................ 89
MN63BC01Mxxx........................ 89
MN64AC01Mxxx........................ 89
MN64BC01Mxxx........................ 89
MN64PW02Mxxx........................ 89
MN67A4AC01Mxxx................... 89
MN67A4BC01Mxxx.................... 89
MN67B4AC01Mxxx.................... 89
MN67B4BC01Mxxx.................... 89
MN651PW02-Mxxx..................... 85
MN654AC07-Mxxx..................... 85
MN654BC07-Mxxx..................... 85
MN654PW02-Mxxx..................... 85106Part Number Index

Part Number Index

Part Number Index

Part Number Index

MN657A4AC07-Mxxx................ 85
MN657A4BC07-Mxxx................ 85
MN657AC07-Mxxx..................... 85
MN657B4AC07-Mxxx................ 85
MN657B4BC07-Mxxx................. 85
MN657BC07-Mxxx..................... 85
P27779........................................ 51
P27784-Mxxx.............................. 50
P27785-Mxxx.............................. 50
P27786-Mxxx.............................. 50
P27787-Mxxx.............................. 50
P27790-Mxxx.............................. 50
P27791-Mxxx.............................. 50
P27792-Mxxx.............................. 50
P27793-Mxxx.............................. 50
P27796-Mxxx.............................. 50
P27797-Mxxx.............................. 50
P27891........................................ 51
P28375........................................ 51
P28559-Mxxx.............................. 50
P28560-Mxxx.............................. 50
P28561-Mxxx.............................. 50
P28562-Mxxx.............................. 50
P28571-Mxxx.............................. 50
P28572-Mxxx.............................. 50
P28573........................................ 51
P28574........................................ 51
P28625........................................ 51
P28810........................................ 61
P28815........................................ 61
P28816-Mxxx.............................. 60
P28817-Mxxx.............................. 60
P28818-Mxxx.............................. 60
P28819-Mxxx.............................. 60
P28820........................................ 61
P28821........................................ 61
P28822-Mxxx.............................. 60
P28823-Mxxx.............................. 60
P28825........................................ 61
P28826........................................ 61
P28827........................................ 61
P28964........................................ 18
P28966........................................ 18
P28968........................................ 19
P28970........................................ 19
P28972........................................ 19107

P28974........................................ 19
P28976-Mxxx.............................. 17
P28977-Mxxx.............................. 17
P28978-Mxxx.............................. 18
P28979-Mxxx.............................. 18
P28984-Mxxx.............................. 17
P28985-Mxxx.............................. 17
P28986-Mxxx.............................. 18
P28987-Mxxx.............................. 18
P28992-Mxxx.............................. 16
P28993-Mxxx.............................. 16
P28996-Mxxx.............................. 17
P28997-Mxxx.............................. 17
P29000-Mxxx.............................. 16
P29001-Mxxx.............................. 16
P29004-Mxxx.............................. 17
P29005-Mxxx.............................. 17
P29008-Mxxx.............................. 28
P29009-Mxxx.............................. 28
P29010-Mxxx.............................. 28
P29011-Mxxx.............................. 29
P29012-Mxxx.............................. 28
P29013-Mxxx.............................. 28
P29014-Mxxx.............................. 28
P29015-Mxxx.............................. 29
P29016-Mxxx.............................. 27
P29017-Mxxx.............................. 27
P29018-Mxxx.............................. 28
P29019-Mxxx.............................. 28
P29020-Mxxx.............................. 27
P29021-Mxxx.............................. 27
P29022-Mxxx.............................. 28
P29023-Mxxx.............................. 28
P29024-Mxxx.............................. 18
P29026-Mxxx.............................. 18
P29028-Mxxx.............................. 18
P29030-Mxxx.............................. 18
P29032-Mxxx.............................. 18
P29034-Mxxx.............................. 18
P29036-Mxxx.............................. 29
P29037-Mxxx.............................. 29
P29038-Mxxx.............................. 29
P29039-Mxxx.............................. 29
P29040........................................ 19
P29041........................................ 19
P29041........................................ 29

P29042........................................ 19
P29043........................................ 19
P29044........................................ 19
P29044........................................ 29
P29044........................................ 86
P29044........................................ 90
P29044........................................ 98
P29045........................................ 19
P29045........................................ 29
P29045........................................ 86
P29045........................................ 90
P29045........................................ 98
P29057-Mxxx.............................. 18
P29059-Mxxx.............................. 18
P29309........................................ 90
P29310........................................ 90
P29311........................................ 90
P29312........................................ 98
P29313........................................ 86
P29318........................................ 98
P29319........................................ 98
P29325........................................ 86
P29326........................................ 86
P29328........................................ 86
P29329........................................ 98
P29332........................................ 94
P29333........................................ 94
P29334........................................ 94
P29359-Mxxx.............................. 18
P29360-Mxxx.............................. 18
P29361-Mxxx.............................. 18
P29364........................................ 18P29841........................................ 42
P29844-Mxxx.............................. 42
P29845........................................ 43
P29848-Mxxx.............................. 42
P29850........................................ 43
P29851........................................ 38
P29851........................................ 43
P29855........................................ 18P29858........................................ 19
P29930-Mxxx............................ 103
P29931-Mxxx............................ 103
P29932-Mxxx............................ 103
P29933-Mxxx............................ 103
P29934-Mxxx............................ 103

P29935-Mxxx............................ 103
P29936-Mxxx............................ 103
P29950-Mxxx.............................. 42
P29954-Mxxx.............................. 42
P30066-Mxxx.............................. 42
P30141........................................ 37
P30142-Mxxx.............................. 37
P30143-Mxxx.............................. 37
P30146-Mxxx.............................. 37
P30147-Mxxx.............................. 37
P30163-Mxxx.............................. 37
P30164........................................ 38
P30165-Mxxx.............................. 76
P30166-Exxx/Hxxx...................... 77
P30167-Exxx/Hxxx...................... 77
P30189-Mxxx.............................. 37
P30237-Mxxx.............................. 36
P30238-Mxxx.............................. 36
P30239-Mxxx.............................. 36
P30240-Mxxx.............................. 36
P30241-Mxxx.............................. 36
P30242-Mxxx.............................. 36
P30253-Mxxx.............................. 17P30254-Mxxx.............................. 28
P30256-Mxxx.............................. 37
P30257-Mxxx.............................. 37
P30412-Mxxx.............................. 80
P30510........................................ 38
P30510........................................ 43
P30538-Mxxx.............................. 72
P30539-Exxx/Hxxx...................... 73
P30540-Exxx/Hxxx...................... 73
P30544-Exxx/Hxxx...................... 81
P30545-Exxx/Hxxx...................... 81
P30552-Mxxx.............................. 76
P30553-Mxxx.............................. 76
P30618-Mxxx.............................. 80
P30619-Mxxx.............................. 72
P30648-Mxxx.............................. 76
P30664-Mxxx.............................. 76
P30665-Mxxx.............................. 76
P30667-Mxxx.............................. 37
P30668-Mxxx.............................. 36
P30669-Mxxx.............................. 36
P30670-Mxxx.............................. 37
P30671-Mxxx.............................. 36

P30672-Mxxx.............................. 36
P30706-Mxxx.............................. 80
P30707-Mxxx.............................. 80
P30708-Mxxx.............................. 80
P30709-Mxxx.............................. 80
P30710-Mxxx.............................. 72
P30711-Exxx/Mxxx..................... 72
P30712-Mxxx.............................. 72
P30713-Mxxx.............................. 72
P30715........................................ 37
P30716........................................ 18
P30717........................................ 19
P30727-Mxxx.............................. 29
P30746-Mxxx.............................. 29
P30748-Mxxx.............................. 17P30749-Mxxx.............................. 17P30750-Mxxx.............................. 17P30751-Mxxx.............................. 17P30752-Mxxx.............................. 16
P30753-Mxxx.............................. 16
P30754-Mxxx.............................. 16
P30755-Mxxx.............................. 16
P30756-Mxxx.............................. 28
P30757-Mxxx.............................. 28
P30758-Mxxx.............................. 28
P30759-Mxxx.............................. 28
P30760-Mxxx.............................. 27
P30761-Mxxx.............................. 27
P30762-Mxxx.............................. 27
P30763-Mxxx.............................. 27
P30764-Mxxx.............................. 17P30765-Mxxx.............................. 17P30766-Mxxx.............................. 17P30767-Mxxx.............................. 17P30768-Mxxx.............................. 16
P30769-Mxxx.............................. 16
P30770-Mxxx.............................. 16
P30771-Mxxx.............................. 16
P30772-Mxxx.............................. 28
P30773-Mxxx.............................. 28
P30774-Mxxx.............................. 28
P30775-Mxxx.............................. 28
P30776-Mxxx.............................. 27
P30777-Mxxx.............................. 27
P30778-Mxxx.............................. 27
P30779-Mxxx.............................. 27

P30862........................................ 18P30863........................................ 19P30864........................................ 18P30865........................................ 19P30866........................................ 18P30867........................................ 19P30868........................................ 19P30869........................................ 18P30870........................................ 19
P30871........................................ 19
P30881-Mxxx.............................. 17P30882-Mxxx.............................. 16
P30883-Mxxx.............................. 16
P30884-Mxxx.............................. 17P30885-Mxxx.............................. 16
P30886-Mxxx.............................. 16
P30887-Mxxx.............................. 17P30888-Mxxx.............................. 17P30889-Mxxx.............................. 28
P30890-Mxxx.............................. 27
P30891-Mxxx.............................. 27
P30892-Mxxx.............................. 28
P30893-Mxxx.............................. 27
P30894-Mxxx.............................. 27
P30895-Mxxx.............................. 28
P30896-Mxxx.............................. 28
P30965........................................ 86
P31000........................................ 18
P31001........................................ 18
P31002........................................ 18108Part Number Index

Part Number Index

www.amphenol-sine.com
USA

Germany

China

USA

United Kingdom

India

Australia

Korea

Amphenol Sine Systems
44724 Morley Drive
Clinton Township, MI 48036
Toll-Free: 1-800-394-7732
Fax: 1-586-465-1216
Email: csr@amphenol-sine.com
www.amphenol-sine.com

Amphenol Corporation
Corporate Headquarters
358 Hall Ave
Wallingford Ct 06492
Phone: (877) 267-4366
www.amphenol.com

MexicoAmphenol Tuchel GmbH
August-Haeusser-Strasse 10
Heilbronn, Germany 74080
Phone: 49(0)-7131-929-0
Fax: 49(0)-7131-929-486
Email: info@amphenol.de
www.amphenol.de

Amphenol LIMITED
Thanet Way, Whitstable
Kent CT5 3JF, United Kingdom
Phone: 44-1-227-773200
Fax: 44-1-227-276571
www.amphenol.co.uk

Prolongacion Reforma 61-6 B2
Col. Paseo de las Lomas
C.P. 01330 Mexico DF, Mexico
Phone: 52-55-5258-9984
Fax: 52-55-5081-6890
Email: info@amphenolmexico.com
www.amphenolmexico.com

Amphenol AUSTRALIA PTY LIMITED
2 Fiveways Blvd., KeysboroughMelbourne, Victoria 3173 Australia
Phone: 613-8796-8888
Fax: 613-8796-8801
www. amphenol.com.au

Argentina

Amphenol International Ltd Turkey
Sun Plaza Kat. 15
Maslak Mah. Bilim Sok. No. 5
34398 Sisli / Istanbul – Turkey
Tel: + 90 212 367.92.20
Fax: + 90 212 367.92.21
www.amphenol.com.tr

Amphenol ARGENTINA
Avenida Callao 930
2nd floor Office B Plaza
C1023AAP Buenos Aires, Argentina
Phone: 54-11-4815-6886
Fax: 54-11-4814-5779
Email: info@amphenol.com.aramphenol.com.ar

BrazilAmphenol do Brasil Ltda
Rua Diogo Moreira, 132
20 Andar, Rooms 2001-2-3
CEP 05423-101
Sao Paulo- SP, Brazil
Phone: 55-11-3815-1003
Fax: 55-11-3815-1629
www.amphenol.com.br

FranceAmphenol SOCAPEX
948, Promenade de l’Arve - BP 29
74311 Thyez CEDEX, France
Phone: 33(0)4-50-89-28-40
Fax: 33(0)4-50-96-29-75
www.amphenol-socapex.com

Catalog Number: FADPC2015

TurkeySouth Africa

Amphenol International Ltd
South Africa
30 Impala Road
2196 Sandton, Chislehurston
South Africa
Phone: 27-11-783-9517
Fax: 27-11-783-9519
Email: sales@amphenolafrica.com
www.amphenol.com.za

Amphenol Sine Systems
Building 21, 1st Liao Keng Industrial Zone,
Shi Yan Street, Bao An District
Shenzhen, China 518180
Tel: 86-755-8173-8000 ext. 8098
Fax: 86-755-8173-8180
www.amphenol-sine.com.cn

Amphenol INTERCONNECT INDIA PVT LTD
105 Bhosari Industrial Area
Pune 411 026, India
Phone: +91 20 67360304
Fax: +91 20 67360321
www.amphenol-in.com
Amphenol DAESHIN
558. Songnae-2 Dong. SoSa-Gu
Bucheon City, Gyeonggi-do,
Korea 422-818
Phone: 81-32-610-3800
Fax: 81-32-673-2507
Email: info@amphenol.co.kr
www. amphenol.co.kr

JapanAmphenol JAPAN
471-1, Deba, Ritto-city
shiga 520-3041, Japan
Phone: 81-77-553-8501
Fax: 81-77-551-2200
www.amphenol.co.jp

RussiaAmphenol RUSSIA
8 Yaroslavskaja Street
129164 Moscow, Russia
Phone: 7495-937-6341
Fax: 7495-937-6319
www.amphenol.ru