MAT
ERIA CLNC PROCESSINGCENTREEXTREME MACHININGOPERATIONS WITHGROUND-BREAKINGTECHNOLOGY

2THE MARKET DEMANDSBIESSE RESPONDS

a change in manufacturing processes that enables companies to accept the largest possible number of orders. This is coupled with theneed to maintain high quality standards whilst
offering product customisation with quick anddefined delivery times.

with high-tech, innovative solutions for machining technological materials.
Materia CL is a range of versatile, compact,
5-axis processing centres designed to meet awide variety of high-speed machining needs inrelation to the milling of advanced and compound materials and special or stratified resins
for mould models, the machining of thermoformed elements, unusually shaped three-dimensional elements, and components for theaeronautical sector, boats and the car industry.

MATERIA CL
TOTAL PRECISION FOR MACHINING OPERATIONSON ANY TYPE OF MATERIAL	TOP QUALITY AND RELIABILITY FOR
EVERY TYPE OF MACHINING OPERATIONEXCELLENT OPERATOR SAFETY DURING
MACHINING OPERATIONS

3

TOTAL PRECISION FOR
MACHINING OPERATIONSON ANY TYPE OF MATERIAL

4MATERIA CLTHE STATE-OF-THE-ART MATERIA CL GANTRY PROCESSING CENTRE
IS ESPECIALLY SUITABLE FOR MILLING OPERATIONS AND FOR CUTTING
THREE-DIMENSIONAL ELEMENTS IN THE CAR MANUFACTURING,AEROSPACE AND NAUTICAL FIELDS.

5

TOP QUALITY AND RELIABILITYFOR EVERY TYPE OF
MACHINING OPERATIONElectrospindle for the continuous 5-axis machining of three-dimensional pieces.
The head has a reduced size, offers structural rigidity and vibration damping, and can beequipped with various electrospindles.

The high-performance millingelectrospindles are available inthree different sizes (6.5 Kw,11 Kw and 15 Kw), depending on
the type of machining operation
required.

In addition, the heads can be configured with
continuous rotation, electrospindle encoders anddirect encoders and pneumatic brakes on the rotary axes, in accordance with the requirements ofeach individual application.
6REDUCED TOOLCHANGE TIME

MATERIA CL“Pick-up” tool change within the working area.

The machine can also be equipped witha rotating magazine (holding up to 16tools) on the right-hand side to facilitate
tooling operations.

Materia CL can be equipped with acontact thickness tracer or a laser
probe for tool pre-setting, and a radio
frequency thickness tracer for acquiring
the piece coordinates and dimensions.
Depending on the type of machining
operation to be carried out, Materia
CL can be fitted with a spray mist
lubrication/cooling system outside thespindle, or simply with compressed air.

7

MACHINE PERSONALISATIONTO SUIT A WIDE VARIETY OF
PRODUCTION NEEDS
Materia CL can be configured with four different work tables: open gridded,
stratified phenolic resin grid, gridded aluminium, or gridded aluminium with“T” slots obtained from steel plates.

The grid surface allows the operator to insert the gasket in any configuration, creating a specific vacuum area. An internal
chamber ensures the even distribution of the vacuum all over the work table.
Each area is controlled by a piece locking button, an area selection button, and a start button.

8PENDULARFUNCTION

MATERIA CL

A removable partition can be installed in the working area topermit pendular machining.
The operator can load/unload a piece while the machine carries
on working. The electric sensors inside the machine guarantee
the safety of the operator.

THE ROBUST STRUCTURE WITH
ELECTRO-WEL­DED STEEL GANTRYARCHITECTURE ENSURES DYNAMIC,
ACCURATE OPERATION.

9

TECH
NOLO
GY
CREATIVE TECHNOLOGY
Versatility, precision and dynamism are the strengthsof the Materia range. Numerical control processing
centres that can handle very diverse plastics andcomposites, guaranteeing precision and constantreliability.
High-quality and accurate electrospindles, numerous
optional and standard systems (on the basis of thematerial being machined), two numerical controlsystems (Osai OPEN M or Siemens SINUMERIK 840Dsl, particularly requested in the automotive sector), arobust structure and the perfect combination of speedand precision. A variety of models to match everyproduction need.

1011

EXCELLENT CLEANINGOF THE PRODUCT AND
THE WORK AREA

The Materia LD
can be equipped withan upper closure systemthat completely encloses
the machine.

OPTIMUM SAFETY GUARANTEED BYMANUAL OR AUTOMATIC DOORS OPENEDFROM THE FRONT AND FITTED WITH LARGEINSPECTION WINDOWS.
12Air Jet system
for a tho­roughly clean end pro­duct.

USER FRIENDLY

MATERIA CL

MATERIA LD
IS AVAILABLE WITH TWO
DIFFERENT TYPES OF
NUMERICAL CONTROL OSAI AND SIEMENS - TO
MEET ALL THE NEEDS
OF THE MARKET.

Hand-held keyboard for axis handlingin manual mode, necessary when
preparing the working area and toolingthe machine.

13

TECHNICALDATAMATERIA CL

CL 3015

CL 4015

CL 5015

CL 3020

CL 4020

CL 5020

Machine dimensions (without accessories)
Widthinch/mm

236,22/6000 275,59/7000 314,96/8000 236,22/6000 275,59/7000 314,96/8000

Lengthinch/mm

125,98/3200 125,98/3200 125,98/3200 145,66/3700 145,66/3700 145,66/3700

Heightinch/mm

173,22/4400 173,22/4400 173,22/4400 173,22/4400 173,22/4400 173,22/4400

X axesinch/mm

118,11/3000 157,48/4000 196,85/5000 118,11/3000 157,48/4000 196,85/5000

Y axesinch/mm59,05/1500

59,05/1500

59,05/1500

78,74/2000

78,74/2000

78,74/2000

Z axesinch/mm47,24/1200

47,24/1200

47,24/1200

47,24/1200

47,24/1200

47,24/1200

X axes

m/min

8585

85

85

85

85

Y axes

m/min

6060

60

60

6060

Z axes

m/min

6060

60

60

6060

Linear axis stroke

Linear axis speed

Machine in function - HS300D head
Distance from spindle nose to work tableinch/mm44,78/1137.5 44,78/1137.5 44,78/1137.5 44,78/1137.5 44,78/1137.5 44,78/1137.5

Pivot

inch/mm7,18/182.5

7,18/182.5

7,18/182.5

7,18/182.5

7,18/182.5

7,18/182.5

X103,7/2635

143,1/3635

182,4/4635

103,7/2635

143,1/3635

182,4/4635

Work volume (spindle nose)inch/mmY

44,68/1135

44,68/1135

44,68/1135

44,68/1635

44,68/1635

44,68/1635

Z

40,05/1017.5 40,05/1017.5 40,05/1017.5 40,05/1017.5 40,05/1017.5 40,05/1017.5

Machine in function - HS675 head
Distance from spindle nose to work tableinch/mm

Pivot

inch/mmWork volume (spindle nose)inch/mm37,24/946

37,24/946

37,24/946

37,24/946

37,24/946

37,24/946

8,54/217

8,54/217

8,54/217

8,54/217

8,54/217

8,54/217

X

101/2566

140,3/3566

179,7/4566

101/2566

140,3/3566

179,7/4566

Y

41,96/1066

41,96/1066

41,96/1066

61,65/1566

61,65/1566

61,65/1566

Z

32,51/826

32,51/826

32,51/826

32,51/826

32,51/826

32,51/826

The technical specifications and drawings are non-binding. Some photos may show machines equipped with optional features. Biesse Spa reserves the rightto carry out modifications without prior notice.
Weighted sound pressure level A (LpA) during machining at the operator’s workstation on the vane-pump machine Lpa=79dB(A) Lwa=96dB(A) Weighted sound-pressure level A (LpA) at
the operator’s workstation and sound power level (LwA) during machining on the cam-pump machine Lwa=83dB(A) Lwa=100dB(A) Measurement uncertainty K dB(A) 4.
The measurement was carried out in compliance with UNI EN 848-3:2007, UNI EN ISO 3746: 2009 (sound power) and UNI EN ISO 11202: 2009 (sound pressure levels at workstation)
during panel machining. The noise levels shown are emission levels and do not necessarily correspond to safe operation levels. Despite the fact that there is a relationship between emission and exposure levels, this may not be used in a reliable manner to establish whether further measures need to be taken. The factors determining the exposure level for the workforce
include length of exposure, work environment characteristics, other sources of dust and noise, etc. i.e. the number of other adjoining machines and processes. At any rate, the above
information will enable the operator to better evaluate dangers and risks.

14

UPM MODENA: FROMTHE CONCEPT TO THE FINISHED PRODUCT.
Matthew Gualdi is the commercial direc­
tor of Upm, the Modena-based company
that has been operating for over seven­ty years in the visual communications
and illuminated sign sector, as well as
more recently in the general contractor
industry. “We are able,” states Gualdi “tooffer turnkey solutions, from concept tofinished product, tailored to the needs ofour customers. We manage all design,technical, bureaucratic and logistics
aspects with a winning combination ofhighly-qualified technical and graphicsstaff, who work with advanced tools,
cutting-edge technologies and innova­
tive materials.” Biesse has played a de­cisive role in transforming Upm’s com­mitment to innovation into a reality: “We
had always used machines that could
be defined as slightly ‘niche’. Then, wedecided to equip ourselves with a more
technologically-advanced and powerfulmachine: and we found the perfect solu­
tion with Biesse Group “.

UPM-ITALY.COM

SERVICE &PARTSDirect, seamless co-ordination of service requests between
Service and Parts. Support for Key Customers by dedicated
Biesse personnel, either in-house and/or at the customer’s site.

BIESSE SERVICE
Machine and system installationand commissioning.

500

 raining centre dedicated to Biesse Field
T
engineers, subsidiary and dealer personnel;
client training directly at client’s site.

50

Overhaul, upgrade, repair and maintenance.

550

Remote troubleshooting and diagnostics.
Software upgrade.

Biesse Field engineers in Italy and worldwide.

Biesse engineers manning a Teleservice Centre.

certified Dealer engineers.

120
training courses in a varietyof languages every year.

16

The Biesse Group promotes, nurtures and develops close and constructive relationships with customers inorder to better understand their needs and improve its products and after-sales service through two dedicatedareas: Biesse Service and Biesse Parts.
With its global network and highly specialized team, it offers technical service and machine/component spares
anywhere in the world on-site and 24/7 on-line.

BIESSE PARTS
Original Biesse spares and spare kits
customized for different machine models.

92%
of downtime machine orders fulfilled

Spare part identification support.

within 24 hours.	Offices of DHL, UPS and GLS logistics
partners located within the Biesse spare part
warehouse, with multiple daily pick-ups.	Order fulfillment time optimized thanks to a
global distribution network with de-localized,automated warehouses.

96%of orders delivered in full on time.

100

spare part staff in Italy and worldwide.

500
orders processed every day.
17LIVETHE
EXPERIENCEBIESSEGROUP.COM

E
Interconnected technologies andadvanced services that maximise
efficiency and productivity, generating
new skills to serve better our customer.

LIVE THE BIESSE GROUPEXPERIENCE AT OUR
CAMPUSES ACROSS
THE WORLD.

5808A1333 march 2018

BIESSE.COM20