EXCEL|MATE CC SAE COMBO - TECHNICAL CHARACTERISTICSMECHANICAL
Mating cycles> 10,000 cycles (unloaded)

Insertion /withdrawal force< 100NELECTRICAL

Rated current

350A Max

Rated voltage

1000V DC

Temperature sensor

PT1000
The two power contacts DC+
and DC- are monitored bytemperature-dependent resistor
sensors
ENVIRONMENTAL

Protection degree

Type 3R

Ambient temperature-30°C to 50°C
MATERIAL

KEY FEATURES:
Compliant with:SAE J1772
IEC 62196-3
UL2251

22

Shell

Thermoplastic

Contact

Copper alloylnserts

Thermoplastic

Sealing gasket

Rubber or silicon rubber

Insulator inflammability

UL94V0SAE COMBO VEHICLE CONNECTOR DIMENSIONS

23

SAE COMBO VEHICLE CONNECTOR - CIRCUIT DIAGRAMS
CP

65A
PE

DC-

125A

Pin And Cable For EV Connector Definition
Wires Color Of Cable
CS

onI:
PE
DC+
T1+

tant)

T1DC-

000

18AWG Blue
Switch3AWG
Yellow & Green
1 AWG Red
18AWG White18AWG Red
1 AWG BlackT2+ 18AWG Green
18AWG Brown
T218AWG OrangeCPurrent ≤ 2mA
00MΩ MIN
3

Pin
R6=150Ω

CS: Proximity Dectection

R7=330Ω
PE: Ground
DC+: Power Contact
Thermistor
DC-: Power Contact
Thermistor
CP: Control Pilot

150A

TOLERANCE

M

+15
-0
+30
-0
+50
-0

REMENT

EQUIREMENT

24

A3SAE COMBO VEHICLE CONNECTOR - CIRCUIT DIAGRAMS
200A

Pin And Cable For EV Connector Definition
Wires Color Of Cable
CS

PE
DC+
T1+
T1DC-

18AWG Blue
Switch1AWG
Yellow & Green
2/0 AWG Red
18AWG White18AWG Red
2/0 AWG BlackT2+ 18AWG Green
18AWG Brown
T218AWG Orange
CP

R6=150ΩPin
CS: Proximity Dectection

R7=330Ω
PE: Ground
DC+: Power Contact
Thermistor
DC-: Power Contact
Thermistor
CP: Control Pilot

250A

ANCE

5

0

0

A3

300A

25

or the conn

SAE COMBO VEHICLE CONNECTOR - CIRCUIT DIAGRAMS
ID(±0.1)

OD(±0.1)

16.0

20.5

DC TERMINALPE TERMINAL

5.5

350A
2.3

8.0

CS TERMINALCP TERMINAL

1.75

3.0

3.9

Terminal and cable definition
18AWG

CS

SwitchTable 1echnical Data:

6AWG

S/CP:2A

PE

DC:350A .THE MAX PERMISSIBLE TEMPERATURE IS 90℃
NG WITH 150mm² CABLE SIZE INLET)
ATING MODE:
FOR 30 MINUTES ON/10 MINUTES OFF

DC+

S/CP:30V
C+/DC:1000V DC @50°C

T1

DC+
T1+

DC
DC+

S/CP:500V AC
C+/DC:3000V AC
00M Min
35 Milliohms Max
0000 Cycles
P54(Mated)
0°C~+50°C
7.34±0.5
A66+GF/PC(Black)

T2+
T2
CP

1/0 AWG

CS: PROXIMITY DETECTION TERMINAL

R7=330
PE: PE TERMINAL
DC+: POWER TERMINAL

18AWG
18AWG

TEMPERATURE SENSOR

1/0 AWG
1/0 AWG

DC: POWER TERMINAL

18AWG
18AWG
18AWG

TEMPERATURE SENSOR

CP: CONTROL PILOT TERMINAL 

SAE Co

SYMBOL26

1/0 AWG



T1000
opper alloy.Silver plating

ARAMETER
R6=150

A3

CHVC
58982

HOW TO ORDER | SAE COMBO

SAE Combo Vehicle Connector
HVCO

SAE

M

125A

LXXXX

XXXX

SAE: SAE Combo
Connector type:
M: Vehicle Connector
Rated current DC:
65A: 65A
125A:125A
150A: 150A
200A: 200A
250A:250A
300A: 300A
350A: 350A
Cable length:
LXXXX: Cable length (Unit in mm)
Cable accessories:
XXXX: Cable accessories or customer code

HOLDER FOR PLUG

P/N: C-P03BP00156(Connectors do not include, please order seperately)
75.0 1.0
60.0 0.5

32.0 1.0

5.0 1.0

75.0 1.0

118.0 1.0

5.0 1.0

103.0 0.5

32.0 1.0

103.0 0.5

118.0 1.0

60.0 0.5

4 X 6.5 0.5

4 X 6.5 0.5

27EXCEL|MATE CC SAE COMBO WALL-MOUNTING - TECHNICAL CHARACTERISTICSMECHANICAL
Mating cycles> 10,000 cycles (unloaded)

Insertion /withdrawal force< 100NELECTRICAL

Rated current

40A, 65A, 80A

Rated voltage

1000V DC

Temperature sensor

PT1000
The two power contacts DC+
and DC- are monitored bytemperature-dependent resistor
sensors

KEY FEATURES:
Compliant with:SAE J1772
IEC 62196-3
UL2251ENVIRONMENTAL
Protection degree

Type 3S
IP67

Ambient temperature-30°C to 50°C
MATERIAL

28

Shell

Thermoplastic

Contact

Copper alloylnserts

Thermoplastic

Sealing gasket

Rubber or silicon rubber

Insulator inflammability

UL94V0CC SAE COMBO WALL-MOUNTING VEHICLE CONNECTOR DIMENSIONS

29

)Terminal and cable definition:端子和电缆定义：
HVCOSAEMDXXAXL0000

SAE COMBO WALL-MOUNTING VEHICLE CONNECTOR - CIRCUIT DIAGRAMS
40ACS插头端子
PLUG TERMINAL

18AWG
SwitchR6=150

5ANL0000/HVCOSAEMD65APL0000
PE

0.1)

DC+

8

T1+

CS: CS signal terminal

R7=330

10AWG

PE: PE terminal

10 AWG

DC+: Power terminal

18AWG

Temperature Sensor

18AWG
T1 and
Terminal
cable definition:端子和电缆定义：

8

DC

9

0

T1+
T1
CP

65A

YMBOL

CS

10 AWG
18AWG

DC: Power terminal

18AWG

Temperature Sensor

18AWG

CP: CP signal terminal插头端子
PLUG TERMINAL

18AWG
Switch

PE
DC+
T1+
T1
DC
T1+
T1

D80APL0000

SYMBOLOD(±0.1)

80A

CP

R6=150R7=3308AWG

PE: PE terminal

8 AWG

DC+: Power terminal

18AWG

Temperature Sensor

18AWG
8 AWG
18AWG

DC: Power terminal

18AWG

Temperature Sensor

18AWG

CP: CP signal terminal

Terminal and cable definition/端子和电缆定义：CS

PLUG TERMINAL

18AWG
Switch

8.5
6.8
3.9

8AWG

R6=150

DC+
T1+

5

T1
DC

5

T1+

18AWG
18AWG
6 AWG
18AWG

CS: CS signal terminal
PE: PE terminal
DC+: Power terminal
Temperature Sensor
DC: Power terminal

Temperature Sensor
18AWG
Terminal
cable definition:端子和电缆定义：
T1 and

9

50°C
0

CP

18AWG

CP: CP signal terminal

30

18AWG

序号

PLUG TERMINAL 插头端子

R7=330

PE
3.0
NL0000/HVCOSAEMD40APL0000
6 AWG

0.1)

CS: CS signal terminal

16 P01BP0
15 P01BP0
14 P01BP0
13 P01BP0
12 P01BP0
11 P01BP0
10 P01BM0
9 P01BM0
8 P01BM0
7 P01BN0H
6 P01BN0
5 P01BM0
17 C
4 P01BR0
16 P
3 C210006
15 P
2 P01BN0
14 P0
1 C21000
13 P0
序号
12 P0
11 P
10 P
9 P
8 P
7 P0
6 P0
5 P
4 P
3 C
2 P0
1 C

插头端子

HVCOS

17 C21000
16 P01BP
15 P01BP
14 P01BP
13 P01BP
12 P01BP
11 P01BP
10 P01BMHOW TO ORDER | SAE COMBO WALL-MOUNTINGSAE Combo Vehicle Connector
HVCO

SAE

M

D

40A

LXXXX

XXXX

SAE: SAE Combo
Connector type:
M: Vehicle Connector
Connector version:
D: Mini DC Combo Gun
Rated current DC:
40A: 40A
65A: 65A
80A: 80A
Cable length:
LXXXX: Cable length (Unit in mm)
Cable accessories:
XXXX: Cable accessories or customer code

HOLDER FOR PLUG

75.0 1.0

75.0 1.0

60.0 0.5

60.0 0.5

32.0 1.0

1.0 1.0
5.032.0

5.0 1.0

103.0 0.5

118.0 1.0

118.0 1.0

103.0 0.5

P/N: C-P03BP00156(Connectors do not include, please order seperately)

4 X 6.5 0.5

4 X 6.5 0.5

31EXCEL|MATE CCS1 VEHICLE INLET VERSION 1 | TECHNICAL CHARACTERISTICSMECHANICAL
Mating cycles> 10,000 cycles (unloaded)

Insertion /withdrawal force< 100NELECTRICAL

Rated current

300A Max

Rated voltage

1000V DC

Temperature sensor

PT1000
The two power contacts DC+
and DC- are monitored bytemperature-dependent resistor
sensors
ENVIRONMENTAL

Protection degree

Type 3S

Ambient temperature-30°C to 50°C
MATERIAL

KEY FEATURES:
Compliant with:IEC 62196-1
IEC 62196-2
IEC 62196-3
UL2251SAE J1772

32

Shell

Thermoplastic

Contact

Copper alloylnserts

Thermoplastic

Sealing gasket

Rubber or silicon rubber

Insulator inflammability

UL94V0CCS1 VEHICLE INLET VERSION 1 | AC+DC DIMENSIONS

Rated voltage and current
240V | 48A
240V | 48A
1000V | 300A, 200A, 125A, 65A
1000V | 300A, 200A, 125A, 65A
30V | 2A
30V | 2A

Functions
L1
L2/N
PE (Protective Ground/Earth)
DC+
DCCP (Control pilot)
PP (Proximity)

CCS1 Vehicle inlet AC + DC
Socket-inlet
AC
240V / 48A
240V / 48A
240V / 48A
240V / 48APart Number
DC
1000V / 200A
1000V / 125A
1000V / 65A
1000V / 300A

Part Number
HVCOSF003
HVCOSF005
HVCOSF007
HVCOSF009

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
240V | 48A | 1-phase
1000V | 65A, 125A, 200A or 300A | 3-phase

Electronic lock available
12 o'clock

33

CCS1 VEHICLE INLET VERSION 1 | AC+DC WITH LED DIMENSIONS

Rated voltage and current
240V | 48A
240V | 48A
1000V | 300A, 200A, 125A, 65A
1000V | 300A, 200A, 125A, 65A
30V | 2A
30V | 2A

Functions
L1
L2/N
PE (Protective Ground/Earth)
DC+
DCCP (Control pilot)
PP (Proximity)

CCS1 Vehicle inlet AC + DC
Socket-inlet
AC
240V / 48A
240V / 48A
240V / 48A
240V / 48APart Number
DC
1000V / 200A
1000V / 125A
1000V / 65A
1000V / 200A+

Part Number
HVCOSF003D
HVCOSF005D
HVCOSF007DHVCOSF009D

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
240V | 48A | 1-phase
1000V | 65A, 125A, 200A or 300A | 3-phase

Electronic lock available
12 o'clock

34

CCS1 VEHICLE INLET VERSION 1 | DC DIMENSIONS

Rated voltage and current
1000V | 300A, 200A, 125A, 65A
1000V | 300A, 200A, 125A, 65A
30V | 2A
30V | 2A

Functions
PE (Protective Ground/Earth)
DC+
DCCP (Control pilot)
PP (Proximity)

CCS1 Vehicle inlet DC
Socket-inlet
DC
1000V / 200A
1000V / 125A
1000V / 65A
1000V / 300A

Part Number

Part Number
HVCOSF004
HVCOSF006
HVCOSF008
HVCOSF010

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
1000V | 65A, 125A, 200A or 300A | 3-phase

Electronic lock available
12 o'clock

35

CCS1 VEHICLE INLET VERSION 1 | DC WITH LED DIMENSIONSC-HVCOSFXXXD

ol PCD S
phen
ZAm

CONNECTOR ASSEMBLY STATUS(70.3)

FormatR&D

14.00

2XØ20.00
4X Ø6.8±0.22XØ20.00

A

4X Ø6.8±0.2

CS

CS
CP

C

MOUNTING PANEL RECOMMENDED SIZED
2XØ24.00
Ø10.0

3.0

DC+

(10.0)

78.00
2X85.00

C-HVCOSFXXXD

2XØ24.00

6.74
C-HVCOSFXXXD

C

9.0

DC-

9.0

DC+

M

(90.5)TECHNICAL DATASEE TABLE 1

2.0

T

Ø1

-30°C to +50°C

E

2X85.0109.0±1.0

DATA

ERATURESEE TABLE 1

1

Rated voltage and current
SISTANCE
100MΩ MIN.
THDRAWAL FORCE F<100N
1000V | 300A, 200A, 125A, 65A
ROHS COMPLIANCE
1000V | 300A, 200A, 125A, 65A
CCS1 Vehicle INLET
30V | 2A
WITH LED
30V | 2A
IS CRITICAL CHARACTERISTIC SYMBOL

TAGE

PE

160.5±1.0

B
42.0

131.5

131.5077.06

160.5±1.0

B

52.0

6°

DC+ & DC- :3000VAC / L1& L2/N: 2000VAC ；CP & CS : 500V

C-HVCOSFXXXD
1:1

TYPE: HVCOSFXXXDCURRENT: DC/XXX A AC/XXA
VOLTAGE: DC/1000 V AC/240V

IP: IP 44 T/N:XXXXXXXXXX

A35 IMPORTANT CHARACTERISTIC SYMBOL
IS

LASER

AMBIENT TEMPERATURE-30°C to +50°C

RATED CURRENTSEE TABLE 1

RATED VOLTAGE

SEE TABLE 1

WITHSTAND VOTAGE
DC+ & DC- :3000
Functions
INSULATION RESISTANCE
100MΩ MIN.
PE (ProtectiveIP CLASS
Ground/Earth)
INSERTION & WITHDRAWAL FORCE F<100N
DC+
ROHS
ROHS COMPLIADCCP (Control pilot)
PP (Proximity)

A3

1 OF 6

CCS1 Vehicle inlet DC
Socket-inlet
DC
1000V / 200A
1000V / 125A
1000V / 65A
1000V / 300A

Part Number

Part Number
HVCOSF004D
HVCOSF006D
HVCOSF008D
HVCOSF010D

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
1000V | 65A, 125A, 200A or 300A | 3-phase

Electronic lock available
12 o'clock

36

EXCEL|MATE CCS1 VEHICLE INLET VERSION 2 | TECHNICAL CHARACTERISTICSMECHANICAL
Mating cycles> 10,000 cycles (unloaded)

Insertion /withdrawal force< 100NELECTRICAL

Rated current

80A AC Max
300A to 500A DC (peak:800A)

Rated voltage

240V AC
1000V DC

Temperature sensor

PT1000
The two power contacts DC+
and DC- are monitored bytemperature-dependent resistor
sensors
ENVIRONMENTAL

KEY FEATURES:
Compliant with:IEC 62196-1
IEC 62196-2
IEC 62196-3
UL2251SAE J1772

Protection degree

Type 3S

Ambient temperature-30°C to 50°C
MATERIAL

Shell

Thermoplastic

Contact

Copper alloylnserts

Thermoplastic

Sealing gasket

Rubber or silicon rubber

Insulator inflammability

UL94V037

CCS1 VEHICLE INLET VERSION 2 | AC+DC DIMENSIONSVCOSF04XD

A B C-D

CONNECTOR ASSEMBLY STATUS(98.9)

FormatR&D

2XØ20.00
4X Ø6.8±0.2

CS

L2/N

A

L1

2XØ20.00
4X Ø6.8±0.2

CS
CP

77.06

2X131.5

131.50160.5±1.0

56.0

6°

B

A B C-D

LED LIGHT

B
PE

160.5±1.0

L1

0.6

42.0

LED LIGHT

14.00

0.6

C-HVCOSF04XD

ol PCD S
phen
Z
Am

C

C

MOUNTING PANEL RECOMMENDED SIZE

2XØ24.00
9.0

Ø10.0

(10.5)
3.0

DC+

C-HVCOSF04XD

2X85.0109.0±1.0

78.00
2X85.00

C-HVCOSF04XD

2XØ24.00

6.74

D

9.0

(118.4)

L DATA

DC+

109.0±1.0

78.0
2X85
MOUNTING PANELTECHNICAL DATA0SEE TABLE 1

2.

-40°C to +60°C

ENT

Ø1

MPERATURE

200MΩ MIN.
IP44 (PLUGGED IN) / IP55 (IN "ROAD" POSITION) / IP67(INNER AREA OF VEHICLE INLET)
10000 CYCLES MIN.
F<100N
ROHS COMPLIANCE

A3

TYPE: HVCOSF04XD

RESISTANCE

CURRENT: DC/NA A AC/80A
VOLTAGE: DC/1000 V AC/240V

SEE TABLE 1
DC+ & DC- :3000VAC / L1& L2/N: 2000VAC ；CP & CS : 500VAC

1 LASER

IP: IP 44 T/N:XXXXXXXXXXAGEVOTAGEWITHDRAWAL FORCE

2X85.0DC-

Rated voltage and current
240V | 80A, 48A
CCS1 Vehicle240V
INLET | 80A, 48A
WITH LEDIS CRITICAL CHARACTERISTIC SYMBOL
1000V | 500A,4400A,
300A
C-HVCOSF04XDIS IMPORTANT CHARACTERISTIC SYMBOL
1000V | 500A, 400A, 300A
30V | 2A
30V | 2A
1:1

1 OF 8AMBIENT TEMPERATURE-40°C to +60°C

RATED CURRENTSEE TABLE 1

THE ELECTRICAL RATED VOLTAGE
PARAMETERSWITHSTAND VOTAGEARE BASED ON
THE
CORRESPONDING INSULATION RESISTANCE
P/N.

SEE TABLE 1

DC+ & DC- :3000VAC / L1& L2/N: 2000VAC ；200MΩ MIN.
IP44 (PLUGGED IN) / IP55 (IN "ROAD" POSITION) / IP67(INFunctions 10000 CYCLES MIN.
INSERTION & WITHDRAWAL FORCE F<100N
L1
ROHS
ROHS COMPLIANCE
L2/N
PE (Protective Ground/Earth)
DC+
A3
DCCP (Control pilot)
PP (Proximity)
IP CLASS

DURABILITY

CCS1 Vehicle inlet AC + DC
Socket-inlet
AC
240V / 80A
240V / 80A
240V / 80A
240V / 48A
240V / 48A
240V / 48APart Number
DC
1000V / 500A
1000V / 400A
1000V / 300A
1000V / 500A
1000V / 400A
1000V / 300A

Part Number
HVCOSF040D
HVCOSF041D
HVCOSF042D
HVCOSF046D
HVCOSF047D
HVCOSF048D

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
240V | 48A or 80A | 1-phase
1000V | 300A, 400A or 500A

Electronic lock available
12 o'clock38

CCS1 VWIC-HVCCS1 VEHICLE INLET VERSION 2 | DC WITH LED DIMENSIONSC-HVCOSFXXXD

ol PCD S
phen
ZAm

CONNECTOR ASSEMBLY STATUS(70.3)

FormatR&D

14.00

2XØ20.00
4X Ø6.8±0.22XØ20.00

A

4X Ø6.8±0.2

CS

CS
CP

C

MOUNTING PANEL RECOMMENDED SIZE

2XØ24.00
3.0

DC+(10.0)

78.00
2X85.00

C-HVCOSFXXXD

2XØ24.00

6.74
C-HVCOSFXXXD

C
D

Ø10.0

9.0
9.0

DC-

DC+

MOU

(90.5)TECHNICAL DATA
Ø1

-30°C to +50°C

2.0

SEE TABLE 1
SEE TABLE 1

1

Rated voltage and current
ANCE
100MΩ MIN.
RAWAL FORCE F<100N
1000V | 500A, 400A, 300A
ROHS COMPLIANCE
1000V | 500A, 400A, 300A
CCS1 Vehicle INLET
30V | 2A
WITH LED
30V IS| CRITICAL
2A CHARACTERISTIC SYMBOL

E

2X85.0109.0±1.0

TA

TURE

PE

160.5±1.0

131.5

B
42.0

131.5077.06

160.5±1.0

B

52.0

6°

DC+ & DC- :3000VAC / L1& L2/N: 2000VAC ；CP & CS : 500V

C-HVCOSFXXXD
1:1

TYPE: HVCOSFXXXDCURRENT: DC/XXX A AC/XXA
VOLTAGE: DC/1000 V AC/240V

IP: IP 44 T/N:XXXXXXXXXX

A35 IMPORTANT CHARACTERISTIC SYMBOL
IS

LASER

AMBIENT TEMPERATURE-30°C to +50°C

RATED CURRENTSEE TABLE 1

RATED VOLTAGE

SEE TABLE 1

WITHSTAND VOTAGE
DC+ & DC- :3000VAC
Functions
INSULATION RESISTANCE
100MΩ MIN.
IP CLASS
PE (Protective
Ground/Earth)
INSERTION & WITHDRAWAL FORCE F<100N
DC+
ROHS
ROHS COMPLIANCE
DCCP (Control pilot)
PP (Proximity)

A3

1 OF 6

CCS1 Vehicle inlet DC
Socket-inlet
DC
1000V / 500A
1000V / 400A
1000V / 300A

Part Number

Part Number
HVCOSF043D
HVCOSF044D
HVCOSF045D

Compliant with IEC 62196-1/2/3, UL2251 and SAE J1772
Configuration:
1000V | 300A, 400A or 500A

Electronic lock available
12 o'clock39