CNC Tube bending machine for the productionof stabilizers made of tube or solid material

RBV 42 ST
RBV 60 ST
RBV 60 HD

RBV 42 ST
RBV 60 ST
RBV 60 HD

Tube positioning with boost pressurefunction of advance feed unit

Our Accomplishments for your Benefit
Value added superior and precise technology
Versatile application possibilities with high degreeof automation
Maximum output and enormous process safety
Minimized tooling times due to branch-specific setsof tools (plug & play)

Stabilizer tool system, shortest
clamping lengths without shape tools

Control
WAFIOS WPS 3.2 EasyWay with enhanced functionality
for bending stabilizers
User-friendly touch screen with ergonomic control panel

Design Features
Bending head

Machine Structure
Perfect mating of functionality and design
Right/left bending for rotary-draw bending operations on
one machine and in one clamping
CNC control of all important functions
Fully electric drive concept
Tube positioning with boost pressure function ofadvance feed unit
Controlled follow bar
Up to 2 tool levels for each bending direction
High degrees of freedom for extreme bending geometries
Basic equipment with 9 CNC axes
Bending HeadImproved and more stable design due to previous
simulation with FEM
Improved dynamic and enhanced drive concept
Heavy-duty spindle for clamping axes

2 WAFIOS Machinery for Wire and TubeSuperior, Versatile and Profitable –WAFIOS RBV 42 ST + RBV 60 ST/HD
CNC Stabilizer Bending Machine

Perfect Union of Design and Functionality
An ingenious machine concept with integrated automation.
Already the standard version of the WAFIOS RBV 60 ST/HD
unites different bending procedures with high flexibility in one
unique machine concept - also in small-batch production.
The new ergonomic design of the machine body, incombination with the dynamic positioning unit of the bending
head meets the most stringent demands with regard to:Accessibility and constructionally adapted feed paths
Maintenance, service and user friendlinessGreater range of parts thanks to extremely high degrees offreedom.

RBV 42 ST

WAFIOS WPS 3.2 EasyWay
programming with integrated
stabilizer production possibilities

Real-time simulation improves
availability due to a safe data base

Heavy-duty bending head with open
clamping

Heavy-duty bending head with closed
clamping during bending operation

The further development of the bending head for improving
the rigidity of the housing and the follow bar guide enables:
Increased repeat accuracy
Higher process safety
More dynamical acceleration processes

Quality
For more than 100 years the name WAFIOS has stood forthe highest in terms of quality expectations, safety standards
and technical innovation in German manufacturing systems
engineering.
Reliability
Strict quality controls, state-of-the-art production systems
and many years of experience guarantee that yourinvestment is in safe hands. Our global service network
ensures high availability of WAFIOS machinery.
Efficiency
High production output and a long service life will savemoney and shorten the amortization time of your investment.

WAFIOS CNC Tube Bending Machines RBV 3

Technical Data

RBV 42 ST

RBV 60 ST

RBV 60 HD

Bending capacity
Bending torqueClamping force
Boost pressure

4.5 kNm
58 kN
20 kN

8 kNm
140 kN
50 kN

Bending geometry parameters
Max. tube diameter
Feed lengthMax. bending angle

26 mm (Solid material max. 22,0 mm) 35 mm (Solid material max. 25,4 mm)
3,100 mm3,500 mm
190°
195°

Bending procedures (rotary-draw bending)
Bending directions
Bending levels per bending direction
Tool installation height per bending direction

Left and right bending
Up to 2
100 mmLeft and right bending
Up to 2
100 mmMax. speeds
Advance feed
Rotation
Bending

2,000 mm/s
450°/s180°/s1,700 mm/s
450°/s180°/sAxes accuracy
Advance feed
Rotation
Bending+/-0.05 mm+/-0.05°+/-0.05°+/-0.05 mm+/-0.05°+/-0.05°

Dimensions/Weightl x w x h mm
Weight4,900 x 1,500 x 1,500
4,800

5,600 x 1,900 x 1,600
5 500

Connection and consumption dataVoltage
Frequency
Compressed air connection
Max. compressed air consumption

400 V
50/60 Hz
6 bar
1-3 l/min

400 V
50/60 Hz6 bar
2-5 l/min

2 500 mm

1 900 mm

RBV 60 ST

4 500 mm
5 600 mm

WAFIOS AG
Silberburgstraße 572764 Reutlingen, Germany
Tel. +49 71 21 14 60
Fax +49 71 21 49 12 09
sales@wafios.de
www.wafios.com
Precision Machinery for Wire and Tube
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2016
5062 en. - C03/16