Magna|Mate™

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ContentsIntroduction................................................................................................................................................................................................ 1
Technical Specifications/Comparison Chart.......................................................................................................................................... 1
MagnaMate ATHP Standard.................................................................................................................................................................... 2
Part Number Sequence............................................................................................................................................................................ 2
Available Part Numbers............................................................................................................................................................................ 3
Technical Drawings.................................................................................................................................................................................... 3
MagnaMate ATHP Mini............................................................................................................................................................................ 4
Part Number Sequence............................................................................................................................................................................ 4
Available Part Numbers............................................................................................................................................................................ 5
Technical Drawings.................................................................................................................................................................................... 5Contacts..................................................................................................................................................................................................... 6RADSOK® Contacts Features & Benefits................................................................................................................................................. 7
MagnaMate ATHP QL............................................................................................................................................................................... 8
Part Number Sequence............................................................................................................................................................................ 8
Available Part Numbers............................................................................................................................................................................ 9Technical Drawings.................................................................................................................................................................................... 9www.amphenol-sine.com

MagnaMate™ ATHP Rugged Power RADSOK® Connectors
The MagnaMate™ ATHP Series is a rugged thermoplastic power connector series featuring the surety and high performancecontact technology of RADSOK®. Designed for various “xEV” applications, MagnaMate™ is IP67 and available in single ortwo-pole housings with rated current from 20A to 180A. MagnaMate™ Series includes optional integrated HVIL safety featuresand EMI shielding protection which can withstand temperatures ranging from -40°C to +130°C.

Technical Specifications
SeriesMagna|Mate ATHP

Magna|Mate ATHP Mini™

Magna|Mate ATHP QL

™

™

Image

Positions
Current Rating221180A

20A

25A

35A

130A

180A

Wire Range/mm250mm 22.5mm2

4.0mm26.0mm235mm250mm2

Cable OD Range

15.5-16.5mm

10.7-11.7mm

14.2-15.2mm

4.8-5.8mm & 6.5-7.5mm

Operating Voltage

1000V AC/DC

Contact Resistance<0.3mΩ<2.0mΩ<0.3 mΩ

HVIL

Optional

Optional

N/A

EMC Shielding

Available

N/A

Housing

Thermoplastic UL94 VO

IP Rating

IP67 mated48 HR Salt Spray Test
Keying Options

PassedN/A

Temperture Range
Mating Cycles
Seal Material

Vibration
Fluid ResistenceBlack, Orange-40°C to + 130°C-55°C to + 125°C

100 Cycles

50 Cycles
Silicone Rubber

Contact MaterialThermal Cycle

A, B, C, D

Copper Alloy/Various Plating Options Available
No cracking, chipping or leaking after 20 test cycles from:-40°C to +130°C-40°C to +130°C-55°C to + 125°C

No unlocking or unmating. Exhibits no mechanical or physical damage after sinusoidal vibration levels of 20G’s at
10 to 2000 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than
1 microsecond.
Connectors show no damage when exposed to most fluids used in industrial application.

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Magna|Mate ATHP™

The standard MagnaMate™ ATHP is designed to withstand the extreme conditions of the trucking, agricultural, mining,
construction, and marine industries, and features Amphenol’s advanced RADSOK® contact technology.
Potential Applications: Inverters, Power Electric Box, Junction Box, xEV BatteryDescription• High Voltage Interlock Loop (HVIL) safety feature optional• ElectroMagnetic Interference shielding (EMI) for noise immunity optional• Constructed of heavy-duty thermoplastic• Inline or panel mount housing options• Features Amphenol’s advanced RADSOK contact technology• Compact, quick locking and press-to-release design
Performance• Current Capacity up to 180A with 50mm2 wire
• Voltage: 1000V AC/DC• Temperature Range -40°C TO + 130°C• IP67 matedIP67

MagnaMate™ ATHP Standard Plugs - Part Number Sequence
ATHP062S08EL*16-50SX
AT High Power Series

Cable Overall Diameter Range
S1: 15.5-16.5mm

Type06: Plug

Power Cable Size
35: 35mm2
50: 50mm2

Insert Arrangement
2: 2 Position

Signal (HVIL) Contact Size
16: #16

Power Contact Type
S: Socket

HVIL Type (High Voltage Interlock Loop)
L: With HVIL
N: Without HVIL

Power Contact Size
08: 8mm

EMC Type (Electromagnetic Compatibility)
E: With EMC Shielding
N: Without EMC Shielding

MagnaMate™ ATHP Standard Receptacles - Part Number Sequence
ATHP042P08EL16-50
AT High Power Series
Type
04: Receptacle
Insert Arrangement
2: 2 Position
Power Contact Type
P: PinPower Contact Size
08: 8mm
25: 2.5mm

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Power Cable Size
35: 35mm2
50: 50mm2
H1: Flatail Contact
Signal (HVIL) Contact Size
16: #16
HVIL Type (High Voltage Interlock Loop)
L: With HVIL
N: Without HVIL
EMC Type (Electromagnetic Compatibility)
E: With EMC Shielding
N: Without EMC ShieldingMagnaMate™ ATHP Standard Plug and Receptacle
Part Number

TypePosition

Power Contact

Signal (HVIL) Contact

Power Cable

Cable OD Range

Voltage

ATHP062S08NL16-50S1

Plug

2Socket1650mm2

15.5 - 16.5 mm

1000

ATHP042P08NL16-50

Receptacle

2Pin

1650mm2-1000

MagnaMate™ ATHP Standard Plug and Receptacle with EMC Shielding and High Voltage Interlock Loop
Part Number

TypePosition

Power Contact

Signal (HVIL) Contact

Power Cable

Cable OD Range

Voltage

ATHP062S08EL16-50S1

Plug

2Socket1650mm2

15.5 - 16.5 mm

1000

ATHP042P08EL16-50

Receptacle

2Pin

1650mm2-1000

ATHP042P08EL16-H1Receptacle

2Pin16--1000

MagnaMate™ ATHP Standard - Plug with 8mm RADSOK® Contacts

MagnaMate™ ATHP Standard - Receptacle with 8mm Contacts

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Magna|Mate ATHP Mini™

The MagnaMate™ ATHP Mini is a compact, low-profile two pole thermoplastic power connector which features four (4)keying options for multi polarization. Designed to withstand the extreme conditions of the trucking, agricultural, mining,construction, and marine industries.
Potential Applications: Power Converters, Hybrid Electric Vehicles, Heavy Equipment Electrification, 2 and 3-Phase Motors,
Starter Generators, Process Control/Automation
Description• High Voltage Interlock Loop (HVIL) safety feature optional• ElectroMagnetic Interference shielding (EMI) for noise immunity optional• Constructed of heavy-duty thermoplastic• Four (4) keying options for multi polarization• Compact, quick locking and press-to-release design
Performance• Current Capacity up to 35A• Voltage: 1000V AC/DC• Temperature Range -40°C TO + 130°C• IP67 mated

IP67

MagnaMate™ ATHP Mini Plugs - Part Number Sequence

A T H P 0 6 2 S 25 E L *AT High Power Series
Type06: Plug
Insert Arrangement
2: 2 Position
Power Contact Type
S: Socket

Key Coding
Blank: A
B, C or D
HVIL Type (High Voltage Interlock Loop)
L: With HVIL
N: Without HVIL
EMC Type (Electromagnetic Compatibility)
E: With EMC Shielding

Power Contact Size
25: 2.5mm

MagnaMate™ ATHP Mini Receptacles - Part Number Sequence
A T H P 0 4 2 P 25 E L * - S1
AT High Power Series
Type
04: Receptacle
Insert Arrangement
2: 2 Position
Power Contact Type
P: PinPower Contact Size
25: 2.5mm

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Cable Overall Diameter Range
S1: 6.5-7.5mm
S2: 4.8-5.8mm
CodingBlank: A
B, C or D
HVIL Type (High Voltage Interlock Loop)
L: With HVIL
N: Without HVIL
EMC Type (Electromagnetic Compatibility)
E: With EMC Shielding
N: Without EMC ShieldingMagnaMate™ ATHP Mini Plug with EMC Shielding and High Voltage Interlock Loop
Part Number

TypePosition

Power ContactKeying

Power Cable

Cable OD Range

Voltage

ATHP062S25EL-S1

Plug

2SocketA

2.5-6.0mm2

6.5-7.5mm

1000

ATHP062S25EL-S2

Plug

2SocketA

2.5-6.0mm2

4.8-5.8mm

1000

ATHP062S25ELB-S1

Plug

2SocketB

2.5-6.0mm2

6.5-7.5mm1000

ATHP062S25ELB-S2

Plug

2SocketB

2.5-6.0mm24.8-5.8mm

1000

ATHP062S25ELC-S1

Plug

2SocketC

2.5-6.0mm26.5-7.5mm

1000

ATHP062S25ELC-S2

Plug

2SocketC

2.5-6.0mm2

4.8-5.8mm

1000

ATHP062S25ELD-S1

Plug

2SocketD

2.5-6.0mm2

6.5-7.5mm

1000

ATHP062S25ELD-S2

Plug

2SocketD

2.5-6.0mm2

4.8-5.8mm

1000

MagnaMate™ ATHP Mini Receptacle with EMC Shielding and High Voltage Interlock Loop
Part NumberTypePosition

Power ContactKeying

Power Cable

Cable OD RangeVoltage

ATHP042P25ELReceptacle

2Pin

A

2.5-6.0mm2-

1000

ATHP042P25ELB

Receptacle

2Pin

B

2.5-6.0mm2-1000

ATHP042P25ELC

Receptacle

2Pin

C

2.5-6.0mm2-

1000

ATHP042P25ELD

Receptacle

2Pin

D

2.5-6.0mm2-1000

MagnaMate™ ATHP Mini - Plugs

MagnaMate™ ATHP Mini - Receptacles

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Magna|Mate ATHP Mini™

MagnaMate™ ATHP Mini Contacts
Part Number

TypeStyleContact Size

Plating

Crimp Range

Amperage

MP10B23F

Pin

Machined

2.5mm

Gold Flash

6mm235A

MP10B23G10

PinMachined

2.5mm

Gold6mm235A

MP10B23G15Pin

Machined

2.5mm

Gold6mm235A

MP10B23G30

Pin

Machined

2.5mm

Gold6mm235A

MP10B23G5Pin

Machined

2.5mm

Gold6mm235A

MP10B23S

Pin

Machined

2.5mm

Silver

6mm235A

MP10B23T

Pin

Machined

2.5mm

Tin

6mm235A

MS10B23F

SocketMachined

2.5mm

Gold Flash

6mm235A

MS10B23G10

SocketMachined

2.5mm

Gold6mm235A

MS10B23G15

SocketMachined

2.5mm

Gold6mm235A

MS10B23G30

SocketMachined

2.5mm

Gold6mm235A

MS10B23G5Socket

Machined

2.5mm

Gold6mm235A

MS10B23S

SocketMachined

2.5mm

Silver

6mm235A

MS10B23T

SocketMachined

2.5mm

Tin

6mm235A

SP12A1F

Pin

Stamped & Formed

2.5mmGold Flash2.5mm220A

SP12A1F-10

Pin

Stamped & Formed

2.5mmGold Flash

4.0mm225A

SP12A1G10

Pin

Stamped & Formed

2.5mm

Gold2.5mm220A

SP12A1G10-10

Pin

Stamped & Formed

2.5mm

Gold4.0mm225A

SP12A1G15

Pin

Stamped & Formed

2.5mm

Gold

2.5mm220A

SP12A1G15-10

Pin

Stamped & Formed

2.5mm

Gold

4.0mm225A

SP12A1G30

Pin

Stamped & Formed

2.5mm

Gold2.5mm220A

SP12A1G30-10

Pin

Stamped & Formed

2.5mm

Gold

4.0mm225A

SP12A1T

Pin

Stamped & Formed

2.5mm

Tin

2.5mm220A

SP12A1T-10

Pin

Stamped & Formed

2.5mm

Tin

4.0mm225A

SS12A1F

SocketStamped & Formed

2.5mmGold Flash2.5mm220A

SS12A1F-10

SocketStamped & Formed

2.5mmGold Flash

4.0mm225A

SS12A1G10

SocketStamped & Formed

2.5mm

Gold

2.5mm220A

SS12A1G10-10

SocketStamped & Formed

2.5mm

Gold

4.0mm225A

SS12A1G15

SocketStamped & Formed

2.5mm

Gold

2.5mm220A

SS12A1G15-10

SocketStamped & Formed

2.5mm

Gold

4.0mm225A

SS12A1G30

SocketStamped & Formed

2.5mm

Gold

2.5mm220A

SS12A1G30-10

SocketStamped & Formed

2.5mm

Gold

4.0mm225A

SS12A1T

SocketStamped & Formed

2.5mm

Tin

2.5mm220A

SS12A1T-10

SocketStamped & Formed

2.5mm

Tin

4.0mm225A

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RADSOK® Contacts
Features & Benefits•

Cost effective production using stamp & form technology•

Fully automated production for full press capability•

Low insertion and extraction forces•High number of mating cycles•

Reduced assembly effort•

Contact coverage up to 65%•Long lasting contact normal forces guaranteed through optimal grid technology•Self cleaning effect during the mating process•

No torque resistance required of electrical housing - allowing for easier designs•

Absorption of vibrations

Crimp

Flat HoleScrew

High Reliability
Unique RADSOK® design and construction technology creates an electrical contact interface that exceeds
typical interconnect requirements. Applications in Aerospace, Medical, Industrial, Automotive, Mining, Offshore
and other harsh environments depend on the high reliability of Amphenol RADSOK® technology.
Low Contact Engagement/Separation Forces
The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of themating surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent
performance in vibration applications with resistance to typical fretting
corrosion.
Low Contact Resistance
The large interface between the socket lamella and pin surface result in very low contact resistance, enabling theRADSOK® contacts high current ratings compared to traditional power contact designs.
High Mating Cycle Durability
RADSOK® contacts with typical silver plating finishes have demonstrated survival of 10,000 mating cycles. Evenwith continuous exposure to harsh environmental abuse (salt, sand and high humidity), RADSOK® contacts havebeen tested to maintain low contact resistance beyond 10,000 mating cycles.

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Magna|Mate ATHP QL™

The MagnaMate™ QL ATHP (Quick Lok) connectors compact form factor deliver loads of 130A or 180A for cable outer
diameters up to 15.2mm. The definitive front latch design allows for multiple angles of connector engagement providing
ease of mating in blind mate or confined spaces achieving IP67 ingress protection. The MagnaMate™ QL ATHP highvoltage connector system is easy to assemble, cost effective and was developed for use in ancillary units such as airconditioning, electrical heating systems, or AC/DC converters, and for battery charging applications.
Potential Applications: Electrical Air Condition, Battery Charger, Electrical Heater
Description• Right Angle Plug Design• Blind Mate Compatibility• Compact, quick locking and press-to-release design• Constructed of heavy-duty thermoplasticPerformance• Current Capacity up to 180A
• Voltage: 1000V AC/DC• Temperature Range -55°C TO + 125°C• IP67 matedIP67

MagnaMate™ ATHP QL Plugs - Part Number Sequence

A T H P 0 6 1 S 08 N N - 35
AT High Power Series

Power Cable Size
35: 35mm2 Crimp Barrel
50: 50mm2 Crimp Barrel

Type06: Plug

HVIL Type (High Voltage Interlock Loop)
N: Without HVIL

Insert Arrangement
1: 1 Position
Power Contact Type
S: Socket

HVIL Type (High Voltage Interlock Loop)
N: Without HVIL

Power Contact Size
08: 8mm
MagnaMate™ ATHP QL Receptacles - Part Number Sequence

A T H P 0 4 1 P 08 N N - 35
AT High Power Series
Type04: ReceptacleInsert Arrangement
1: 1 Position
Power Contact Type
P: PinPower Contact Size
08: 8mm8
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Power Cable Size
35: 35mm2 Crimp Barrel
50: 50mm2 Crimp Barrel
H1: Flat Hole Tail Contact
M1: Screw Tail Contact

Crimp

Flat HoleHVIL Type (High Voltage Interlock Loop)
N: Without HVIL
HVIL Type (High Voltage Interlock Loop)
N: Without HVIL

Screw

MagnaMate™ ATHP QL Plug with EMC Shielding and High Voltage Interlock Loop
Part Number

TypePosition

Power ContacT

KeyingCable O.D. Range

Voltage

ATHP061RS08NN-50

Plug1Socket-14.2-15.2mm

1000

ATHP061RS08NN-35Plug

1Socket-10.7-11.7mm

1000

MagnaMate™ ATHP QL Receptacle with EMC Shielding and High Voltage Interlock Loop
Part Number

TypePosition

Power ContactKeying

Wire Range

Voltage

ATHP041P08NN-H1Receptacle

1Pin--1000

ATHP041P08NN-50

Receptacle

1Pin-50mm²

1000

ATHP041P08NN-35

Receptacle

1Pin-35mm²

1000

MagnaMate™ ATHP QL - Plugs

MagnaMate™ ATHP QL - Receptacles

Crimp Barrel

Flat Hole

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© 2018 Amphenol Sine Systems Corporation, 44274 Morley Drive, Clinton Township MI 48036 USA. www.amphenol-sine.com. Customer Service +1 800 394 7732
Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information statedin this document are subject to change without notice. 01/2019www.amphenol-sine.com