CNC Spring and Wire Forming Systems
for the Production of all Types of Springs

FMU 40+
toFMU 100+FMU 40+
toFMU 80+

T Maximum flexibility thanks to a wide
variety of tooling options

Our Accomplishments for your Benefit
The „Plus“ for your production: The FMU machines of thelatest generation for more performance and operating
convenience– New elements, such as the simulation of operating
sequences and the enhanced geometry-based
programming process, support the operator in setting up
the machine.
– The 3-year license for iQspring+ is included in themachines‘ standard equipment. It enables the simulationof the production process, automatic collision control andperformance optimization.
– The new control platform represents a secure, futureoriented concept as a basis for smart solutions.
– The design of the FMU+ machine offers the greatest
product diversity and a performance increase of up to 10%
compared to the previous machine
J Very high flexibility– Variety of configurations for sliders, rotary units and otheroptions - Different tool designs for coiling, winding andbending - Applications for the production of spring loops– Production of a wide range of parts due to modular machine
concept– Quick retooling thanks to innovative tool solutions andindividual arrangement of sliders and rotary units– Ideal solution for small and medium-sized batches
J High quality standards ensure zero-defect production– Optical measuring systems are available (camera and laser)– Advanced monitoring and control technology– Evaluation of measured data by feedback from controlsystem
J2 WAFIOS FUTURE FORMING TECHNOLOGYT New WPS 3.2 EasyWay with a simplified input of geometries for an easy
programming of torsion springs

Design Features
Machine structure:
High-precision rotary feed unit
J Rotating wire guide for individually programmable cutting andwire-guiding direction
J Force-locked cutting unit attachment
J Full HD multi-touch monitor (at least 21.5“) for a better overview
and gesture-based control
J Reuse of some of the tools from previous models possible
J

Coiling device:
J Standard equipment with 2-axes spring and wire forming
device for coiling spring bodies
J 3-axes spring and wire forming device (option):– Possibility of eccentric displacement for coiling and winding
spring bodies and carrying out bending operations– Coiling device is displaceable in longitudinal wire direction
for carrying out highly complex bending operations and thepossibility of working backwards
CNC Linear unit (FMU 40+/50+):
J Increased output due to fewer subsequent operations
J Greater range of parts and higher output is possible

Versatile, Powerful and Reliable WAFIOS FMU Spring and Wire Forming Systems

Masters of Flexibility and Productivity
Designed for the production of torsion, extension and extended
loop springs as well as bent parts, the WAFIOS FMU+ series
opens up a host of new options for the spring industry.
The tool carriers can be freely moved in different dimensions
to unlock completely new design concepts for the productionof parts, including simple or even highly complicated torsion
springs and bent parts, double torsion springs with inner orouter spring bodies and extended loop springs even with tightspring indices.
JForce-locked cutting unit attachment

The machines are characterized by quick set-up times thanks tothe speed and ease with which the parts can be changed andthe corresponding tool settings can be adjusted.
Additional equipment like laser sensors and optical measuringsystems for quality assurance and production monitoring canalso be integrated. It is also possible to upgrade the machinewith multiple-station bending systems, pick-and-place transportsystems and WAFIOS Teleservice for remote software supportand diagnostic support.

T FMU 40+ (Standard)

T FMU 40+ with protective roll-up dooron the side (option)

Quality
For more than 130 years, the name of WAFIOS has been synonymous with highest quality, safety standards, and technicalinnovations in the German machine manufacturing industry.
Reliability
Strict quality controls, state-of-the-art production systems, andmany years of experience guarantee that your investment is safein our hands. Our global service network ensures high availabilityof WAFIOS machinery.
Cost efficiency
High production output and a long service life will save money
and shorten the amortization time of your investment.
S Optical measuring system

S 2-Axes spring andwire forming device FMU 25

WAFIOS FMU 40+ to FMU 100+ CNC Spring and Wire Forming System 3

Technical Data

FMU 40+FMU 50+FMU 65+

FMU 80+FMU 100+Wire Ø:
[mm](according to DIN EN 10270)

1.8 – 4.0

1.8 – 5.0

2.8 – 6.5

2.8 – 8.0

4,0 – 10,0

Feed rate:

[m/min]max. 80

max. 80

max. 70

max. 70

max. 65

Bend-back clearance:[mm]max. 200

max. 200

max. 320

max. 320

max. 320

Travel, vertical:

+55 / −175

+55 / −175

+55 / −175

+55 / −175

+55 / −175

Travel, horizontal table(option):
[mm]

±70

±70±100±100±100

Travel, axial table (option):

[mm]

260

260

340

340

–

Travel, linear unit:

[mm]

750

750

–––

Travel, slider:

[mm]

130

130

200

200

200

Dimensions:
(l × w × h)[mm]

3,400 × 2,050× 2,500

3,400 × 2,050
× 2,500

4,200 × 2,150× 2,900

4,200 × 2,150
× 2,900

4,200 × 2,300
× 3,100

ca. 5,900

ca. 6,000

ca. 6,200

ca. 6,300

ca. 6,500

24

24

24

24

24

Weightwithout pay-off unit:

[mm]

[kg]

Upgradable to max.
no. of CNC axes

FMU 40+2,400 mm

FMU40+

3,120 mm2,040 mm

WAFIOS AG
Silberburgstraße 572764 Reutlingen, Germany
Phone +49 7121 146-0
Fax+49 7121 146-250
sales@wafios.de
www.wafios.com
FUTURE FORMING TECHNOLOGY
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2024
2639 – 2644 en. - C04/24