Spring Coiling Machine for the Production ofCompression Springs

BaureiheFBaureihe
FT Tool room F6T Input of the spring geometry

700 mmManually adjustable cutting mandrel, optionally also available
as pneumatic mandrel displacement device
J Optional mandrel displacement device
J Electronic handwheel for convenient and safe set-up of machine and spring (option)
J Straight cut (optional multi cut, except for F 30)
J Vertically displaceable pitch device (parallel displaceable pitch
device available as option)
J Modular configuration as stand-alone solution or integrated inproduction line
J Reduced variety of options

Our Accomplishments for your Benefit

JFully-fledged compression spring coiler even in standard
version, equipped with the latest drive technology
J Performance Machine: Great compromise between highperformance and attractive price
J Uses the familiar FPS 1.2 software with user-friendly interface and simplified spring input (except for F4 and F6)
J Modern machine design
J PTP coiling finger for regulating initial tension (except forF4 and F6)
J At F 12: The perfect intermediate size for the economical
production of compression springs up to 1.2 mm wire
diameterJ At F 18: Higher output in comparison to previous model(F2) due to increased feed speed

Measuring and software technology
J Optical camera measuring system for measuring and regulating the spring length and diameter (FVS)
J Sorting device

JDesign Features
Machine Structure
J New and cost-optimized coiling unit with rigid 2-axes coilingdeviceJ Optional PTP coiling finger
J No optional second shape drive as motor can be easily converted from top to bottom due to innovative machine design(F08, F12, F18, F30)
J New design of the coiling pin holder similar to the F 30 withrotatable insert for the coiling pin (F 12 and F 18)
J Cost-optimized standard equipment with 4 CNC axes
J Axes for infeed, straight cut, vertically displaceable pitch device and coiling device
J High-precision roller feed unit with two or three (F 6) pairs offeed rollers

2 WAFIOS FUTURE FORMING TECHNOLOGY

Software/Programming
J Industrial PC with color touchscreen / keyboard / mouse
J Multi-touch screen as control panel
J Handwheel (option)
J OPC UA Interface for exchanging data (Industry 4.0)
T Tool room F 30

Versatile, Flexible and Profitable –WAFIOS CNC Spring Coiling Machines, Series F

Trend-Setting Machine Concept
The F series has been designed for the production of high-precision compression springs of 0.12 - 7 mm wire diameter. The
Performance Machine combines high output with an attractiveprice. It thus constitutes an economical alternative to all established compression spring coilers.
The machines of the F series are fully-fledged, fully functional
and precise production facilities, even in their standard version.
The modular machine design can be adjusted depending on
the requirements and production range. The F machine can beupgraded or downgraded to meet the needs of the production
line. Modern, optical measuring systems for measuring thespring length and diameter and a sorting device guarantee ahigh quality of springs.

S Product example

S Sorting device

The F 08 succeeds the FSE 15 while the F 18 is the successor
machine of the F2. The gap between the two machine sizes isclosed by the F 12.
Application area: All types of compression springs and extension
spring strands for e.g. the automotive industry, medical goodsand technical components

Quality
Since 1893, the WAFIOS name is synonymous with outstanding quality, safety standards, and technical innovations in theGerman mechanical engineering industry.
Reliability
Strict quality controls, state-of-the-art production systems, andmany years of experience guarantee that your investment is safein our hands. Our global service network ensures high availabilityof WAFIOS machinery.
Cost efficiency
High production output and a long service life will save money
and shorten the amortization time of your investment.

S User friendly WAFIOS Programming System WPS 3.2 EasyWay

WAFIOS F-Series CNC spring coiling machine 3

Technical Data

F4F6F 08

1,5 – 4,0 mm
at Rm 2.000 N/mm²

2,1 – 6,0 mm
at Rm 2.000 N/mm²

0,12 – 0,6 (6) mm
at Rm 2.600 N/mm²

1,5 – 4,5 mm
at Rm 1.800 N/mm²

2,1 – 7,0 mm
at Rm 1.800 N/mm²

0,6 – 0,8 (4) mm
at Rm 2.300 N/mm²[mm]

100 mm

130 mm20 mm

Feed speed, max.:

[m/min]

100 m/min

100 m/min

160 m/min

Springs, max.:

[Stk/min]

280 Stk/min

160 Stk/min

1.500 Stk/min

Dimensions[mm](lxwxh) mm (without pay-off unit)

1.900 × 1.800 × 2.350 mm

2.300 × 2.200 × 2.450 mm

900 × 1.700 × 900 mm

Weightca. 3.200 kg

ca. 5.400 kg

ca. 700 kg

F 12

F 18

F 30

0,2 – 1,1 (4) mm
at Rm 2.500 N/mm²

0,35 – 1,6 (4) mm
at Rm 2.300 N/mm²

0,7 – 2,5 (4) mm
at Rm 2.000 N/mm²> 1,1 – 1,2 (5) mm
at Rm 1800 N/mm²> 1,6 – 1,8 (4) mm
at Rm 1900 N/mm²> 2,5 – 3,0 (6) mm
at Rm 1800 N/mm²30 mm

40 mm

65 mm

Wire-Ø bei (Wm)
Rm

Spring diameter, max.:

[mm][N/mm²][kg]Technical Data
Wire-Ø bei (Wm)
Rm

Spring diameter, max.:

[mm][N/mm²][mm]

Feed speed, max.:

[m/min]160 m/min

140 m/min

135 m/min

Springs, max.:

[Stk/min]600 Stk/min

450 Stk/min

300 Stk/min

Dimensions[mm](lxwxh) mm (without pay-off unit)

900 × 1.700 × 900 mm

1.200 × 1.850 × 1.650 mm

1630 × 2.100 × 1.800 mm

Weightca. 700 kg

ca. 1.200 kg

ca. 1.400 kg[kg]

F08 Limited operating range only with optional second pair of feed rollers (see FUL 16+ flyer)

WAFIOS AG
Silberburgstraße 572764 Reutlingen, Germany
Phone +49 7121 146-0
Fax+49 7121 146-250
sales@wafios.de
www.wafios.com
FUTURE FORMING TECHNOLOGY
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2024
22142 / 2142 / 2151 / 2177 / 2179 en. - C04/24