CNC Spring Coiling Machines with Multi-Cut System,
3D Former and PTP Coiling Finger for the Productionof Compression, Torsion and Extension Springs

FUL 16+
toFUL 166

FUL 16+
toFUL 166

T PTP Coiling finger for initial tension
control at the spring body

Our Accomplishments for your Benefit
High output, high flexibility– Configuration of machine ensures a fast productionof springs due to a high infeed speed, excellent axis
acceleration values and very short cutting times– Different types of cuts are available– Versatile equipment options
J Future-oriented machine concept– Latest drive and control technology– Modular machine structure and innovative tool solutions
J Convenient programming system WPS 3.2 EasyWay
increases machine availability– Programming of geometries for simplified spring input– Manual settings can be saved with the spring program
J High quality standards ensure zero-defect production– Optical measuring of product with subsequent adjustment– Sorting by fast sorting chutes– iQcontrol function for in-process measurement and control– Further process monitoring features like e.g. slip control andcolor detection
JT 2-Axes coiling device

T WAFIOS Programming System WPS 3.2 EasyWay

Design Features
Machine structureHigh-precision roller feed
J Programmable vertical mandrel slide adjustment
J Programmable pitch, parallel and vertical to the spring axis
J Multi-cut system for straight/rotary and flying cut
J Individually programmable cutting speed
J Rigid spring-shaping device with 2-axes coiling unit andsimple mechanical system for quick changeover from right- toleft-hand coiled springs
J Two more CNC axes for convenient and simple changeoverfrom right- to left-hand coiling at the push of a button
J Motor-adjustable coiling pin holder (PTP coiling finger) for theupper and lower slider
J Motor-adjustable torsion spring device (3D Former) for manufacturing torsion springs with tangentially bent spring legs
(option for FUL 26+ - 86)
J Optimized cut now also available when using the guide plateand color detection
J Freely programmable cutting ellipse (Mulit-E cut, option for
FUL 36+, 46 and 56) for implementing different cutting angles,
also: rotary cut even for small spring indexes
JT 4-Axes coiling deviceProgramming
J Simple, program-supported configuration of tools
J Convenient operation via touchscreen
J Sensors available for unmanned process monitoring
J Graphical spring correction
4speed – max. output rate for FUL 26+ and 36+
J Highest feed speed up to 600 m/min due to water-cooled
drive technology
J Optimum wire feed towards connected machine due to enhanced wire guiding concept
2 WAFIOS FUTURE FORMING TECHNOLOGYUniversal, Powerful and Profitable –WAFIOS CNC Spring Coiling Machines

New Definition of Productivity
Designed for the production of precise, close-tolerance compression and extension spring bodies with high output due topioneering design features.
Fast, easy cut type changes using the new multi-cut systemgive users more flexibility and operating convenience.
Set new standards of quality with the new motor-adjustablecoiling pin holder (PTP coiling finger). Motor-adjustable torsion
spring device (3D Former) for a universal production of the mostdifferent types of torsion springs.
Shorter set-up times thanks to fast, precise tool settings madewith comprehensive CNC control technology.

S Conical spring produced without
motor-adjustable coiling pin holder(PTP coiling finger)

S Conical spring produced withmotor-adjustable coiling pin holder(PTP coiling finger)

T Torsion spring with tangential bend(Motor-adjustable torsion spring device 3D Former)

T Freely programmable cutting ellipse(Multi-E cut)Quality
Since 1893, the WAFIOS name is synonymous with outstanding quality, safety standards, and technical innovations in theGerman mechanical engineering industry.
Reliability
Strict quality controls, state-of-the-art production systems, andmany years of experience guarantee that your investment is safein our hands. Our global service network ensures high availabilityof WAFIOS machinery.
Cost efficiency
High production output and a long service life will save money
and shorten the amortization time of your investment.
S WAFIOS Programming System
WPS 3.2 EasyWay with WVS and iQcontrol

S WAFIOS Vision System (WVS)WAFIOS FUL 16+ to FUL 166 CNC Spring Coiling Machines 3

Technical Data
Wire Ø:
Rm:
Wire Ø:
Rm:
Wire Ø:
4speedRm:

[mm][N/mm²][mm][N/mm²]

FUL 16+** FUL 26+** FUL36+**

FUL 46

FUL 56

FUL 76

FUL 86

FUL 126

FUL 166**

0.12 – 0.6(Wm > 6)
2,600

0.2 – 1.6
(Wm > 4)2,300

0.5 – 2.8
(Wm > 4)2,100

0.9 – 4.0
(Wm > 4)2,000

1.5 – 5.0
(Wm > 4)2,000

2.1 – 7.0
(Wm > 5)2,000

3.1 – 8.0
(Wm > 4)2,000

5.1 – 12.0
(Wm > 5)2,000

6.1 – 15.0
(Wm > 4)2,200

0.12 – 0.8(Wm > 4)2,300

0.2 – 1.8
(Wm > 5)1,900

0.5 – 3.0
(Wm > 4)2,100

0.9 – 4.5
(Wm > 5)1,800

1.5 – 5.5
(Wm > 5)1,900

2.1 – 7.5(Wm > 5)
1,700

3.1 – 9.0
(Wm > 5)1,700

5.1 – 13.0
(Wm > 5)1,700

6.1 – 16.0
(Wm > 5)2,000

0.5 – 1.6
(Wm > 4)2,300

1.0 – 2.8
(Wm > 4)
2,300

[mm]
[N/mm²]Feed roller pairs:

2 (option)

222

4

4

4

4

6

Outer spring Ø:[mm]

2045

6595

95

140

150

220

240

Max. Feed speed:
Standard [m/min]4speed [m/min]

260

240
600

220500

175

150

130

130

100

70

Max. output:
[springs/min][rings/min]

1.500

600
1,000

500
800

350
700

300
600

250
40016025014050Dimensions: [mm] 900 × 1,800 1,200 × 1,850 1,650 × 2,100 1,900 × 2,350 2,100 × 2,400 4,000 × 2,500 4,000 × 2,600 4,600 × 2,700 6,560 × 3,200(w×h×l)× 900
× 1,650*
× 1,800*
× 2,000*
× 2,000*
× 2,670*
× 2,670*
× 3,500*
× 4,200*
Weight:[kg]
Machine withswitch cabinet

700

1,200

1,800

4,000

4,200

8,000

8,200

16,00021,800* Length without control panel carriage** FUL 16+, 26+, 36+, 166 see separate flyers
FUL 562,350 mm

FUL 562,100 mm2,000 mmWAFIOS AG
Silberburgstraße 572764 Reutlingen, Germany
Phone +49 7121 146-0
Fax+49 7121 146-250
sales@wafios.de
www.wafios.com
FUTURE FORMING TECHNOLOGY
Pictures may differ from agreed scope of delivery – Subject to technical changes - © WAFIOS AG 2024
2156 en. - C04/24