HVG SERIESAPPLICATIONS
EV air-conditioner
DCDCPTC
Power distribution boxes
MECHANICAL
Durability> 200 mating cycles

Connection typeCrimping
ELECTRICAL

Rated voltage

800V DC

Rated current

2.5mm2: 23A @Ambient temp. 70°C
4mm2: 32A @Ambient temp. 70°C
6mm2: 40A @Ambient temp. 70°C
10mm2: 50A @Ambient temp. 70°C

Insulator resistance> 2000MΩ

Dielectric withstandvoltage

3000V AC

Shielding

Yes
ENVIRONMENTAL

KEY FEATURES• Easy to install in a limited space• Push-pull locking system withaudible"click"• EMI shielding

Sealing

IP67, IP6K9K (mated)

Temperature range-40°C to 125°C, short term to 150°C

Inflammability

UL94V0

Salt spray

96hMATERIAL

Shell

Aluminum alloy with zinc, nickel
plating and anodic oxidation

Contacts

Copper alloy, silver plating• Multiple coding positions

Insulator

Flame-retardant thermoplastic
composition• RoHS compliant

Sealing

Rubber• No tool required to unmate• Sealing, IP67, IP6K9K (mated)

20

INSERT ARRANGEMENT

From front face of receptacle

21

Contacts

Insert arrangement

HVS203

HVG402

HVG492

Rated voltage

800V DC

800V DC

800V DC

Rated current

3 x 32A

2 x 32A + 2 x 7.5A

2 x 50A + 2 x 7.5A

Contact number

Power: 3

Power: 2 / Signal: 2Power: 2 / Signal: 2Withstanding voltage

2500V

3000V

3000V

Insert arrangement

HVG403

HVG404

HVG406

Rated voltage

800V DC

800V DC

800V DC

Rated current

3 x 32A + 2 x 7.5A

4 x 32A + 2 x 7.5A

6 x 32A + 2 x 7.5A

Contact number

Power: 3 / Signal: 2Power: 4 / Signal: 2Power: 6 / Signal: 2Withstanding voltage

3000V

3000V

3000V

ALTERNATE KEYING POSITIONSRECEPTACLESTRAIGHT PLUGX: 270°

270o
270o

Y: 315°315o

Z: 90°

315o

Amphenol Pcd Shenzhen
Amphenol Pcd Shenzhen
Amphenol Pcd Shenzhen
Amphenol Pcd Shenzhen

REMARK
W: 45°

N: NORMAL

To avoid cross-plugging
problems in applications
requiring the use of morethan one connectorof the same size andarrangement, alternate
keying positions areavailable.
The shell key is rotatedcounter-clockwise. The
plug would be rotatedclockwise the same
number of degrees inrespect to the shell key.

22

RECEPTACLE AND PLUG: 402

RECEPTACLE AND PLUG: 403

23RECEPTACLE AND PLUG: 404

RECEPTACLE AND PLUG: 406

24

RECEPTACLE AND PLUG: 492

25

DUMMY PLUG: 402

W° clockwise
Scale 3:2

The protective cap must be assembled before the finished product is shipped.
This protective cap is hidden on this drawing to conveniently mark the angle.

HVG IP 402 M CXXS1Key code:
See table below
Color code:
See table below
Dummy plug:
S126

HOW TO ORDER: 402,403,492
RECEPTACLE

HVG

1S402MCXRD

HVG series
Product type:
1S: Flange receptacle
Insert arrangement:(HVG Series not include contact, order seperately,
P/N please refer to page 30)402: 2 X (23A to 32A) + 2 X 7.5A
403: 3 X (23A to 32A) + 2 X 7.5A
492: 2 X (40A to 50A) + 2 X 7.5A
Contact type:
M: Male contact
F: Female contact
C: Crimp version
Alternate keying positions & Shell color:
XRD: 270°，Red
YYL: 315°，Yellow
ZBL: 90°，Blue
WGR: 45°，Green27

HOW TO ORDER: 402, 403, 492 - Shielded cable
PLUG - shielded cable

HVG

1P

HVG series
Product type:
1P: 1-PIN Plug
Insert arrangement:(HVG Series not include contact, order seperately,
P/N please refer to page 30)402: 2 X (23A to 32A) + 2 X 7.5A
403: 3 X (23A to 32A) + 2 X 7.5A
492: 2 X (40A to 50A) + 2 X 7.5A
Contact type:
M: Male contact
F: Female contact
C: Crimp version
Alternate keying positions & Shell color:
XRD: 270°, Red
YYL: 315°, Yellow
ZBL: 90°, Blue
WGR: 45°, Green28402

M

CXRD

HOW TO ORDER: 402, 403, 492 - unshielded cable
PLUG - unshielded cable

HVG

1P402MCXRD

2D4L0000

HVG series
Product type:
1P: 1-PIN Plug
Insert arrangement(HVG series not include contact,order seperately,
P/N please refer to page 30)402: 2 X (23A to 32A) + 2 X 7.5A
403: 3 X (23A to 32A) + 2 X 7.5A
492: 2 X (40A to 50A) + 2 X 7.5A
Contact type:
M: Male contact
F: Female contact
C: Crimp version
Alternate keying positions & Locking nut color:
XRD: 270°, Red
YYL: 315°, Yellow
ZBL: 90°, Blue
WGR: 45°, Green
Cable cores:
2, 3Cable gland type:
D: Unshielded wire
Cable section:
2: 2.5mm2 (rated voltage of 23A)
4: 4mm2 (rated voltage of 32A)
6: 6mm2 (rated voltage of 40A)
A: 10mm2 (rated voltage of 50A)
Cable length:
L0000: Cable length (Unit in mm)

29

HOW TO ORDER: 203
RECEPTACLE

HVS
HVS series
Product type:
1S: Flange receptacle
Insert arrangement:
203: 3 X 32A
Contact type:
M: Male contact
F: Female contact
C: Crimp version
Alternate keying positions:
Omit: Without
X: 270°
Y: 315°
Z: 90°
W: 45°

30

1S

203

MCX

HOW TO ORDER : 203
PLUG

HVS1P203MCX

HVS series
Product type:
1P: 1-PIN Plug
Insert arrangement:
203: 3 X 32A
Contact type:
M: Male contact
F: Female contact
C: Crimp version
Alternate keying positions:
Omit: Without
X: 270°
Y: 315°
Z: 90°
W: 45°

31

HOW TO ORDER: 404
RECEPTACLE

HVG

1S404

HVG series
Product type:
1S: Flange receptacle
Insert arrangement:(HVG Series not include contact,order seperately,
P/N please refer to page P30)
404: 4 X (23A to 32A) + 2 X 7.5A
Contact type:
M: Male contact
C: Crimp version
Alternate keying positions & Shell color:
XRD: 270°, Red
YGR: 315°, Green
ZBL: 90°, BlueWYL: 45°, Yellow
Cable cores:
4
Cable gland type:
D: Unshielded wire
Cable section:
2: 2.5mm2 (rated voltage of 23A)
4: 4mm2 (rated voltage of 32A)
Cable length:
L0000: Cable length (Unit in mm)

32

M

CXRD

4D4L0000HOW TO ORDER: 406
RECEPTACLE

HVG

1S406

M

CXRD

HVG series
Product type:
1S: Flange receptacle
Insert arrangement(HVG series not include contact, order seperately,
P/N please refer to page P30)
406: 6 X (23A to 32A) + 2 X 7.5A
Contact type:
M: Male contact
C: Crimp version
Alternate keying positions & Locking nut color:
XRD: 270°, Red
YGR: 315°, Green
ZBL: 90°, BlueWYL: 45°, Yellow

33

HOW TO ORDER: 404, 406
PLUG

HVG

1P404

F

C

HVG series
Product type:
1P: 1-PIN Plug
Insert arrangement(HVG series not include contact,order seperately,
P/N please refer to page 32)404: 4 X (23A to 32A) + 2 X 7.5A
406: 6 X (23A to 32A) + 2 X 7.5A
Contact type:
F: Female contact
C: Crimp version
Alternate keying positions & Locking nut color:
XRD: 270°, RedYGR: 315°, GreenZBL: 90°, BlueWYL: 45°, Yellow
Cable cores:
4, 6
Cable gland type:
A: Shielded cable
D: Unshielded wire
Cable section:
2: 2.5mm2 (rated voltage of 23A)
4: 4mm2 (rated voltage of 2A)
Cable length:
L0000: Cable length (Unit in mm)

34

XRD

4D

4L0000