AMPHENOL PCD SHENZHENEXCEL|MATE MSD
Manual Service Disconnect

www.amphenolpcd.com.cn

CONTENTS

EXCEL|MATE MSD .............……….....................……..........……… 2
EXCEL|MATE MSD - TECHNICAL CHARACTERISTICS ...………. 3
PRODUCT DIMENSIONS …………….......…………..........….......... 4
HOW TO ORDER | EXCEL|MATE MSD ...………....................….... 6EXCEL|MATE MSD V - TECHNICAL CHARACTERISTICS ............ 7HOW TO ORDER | EXCEL|MATE MSD V ....................................... 8
EXCEL|MATE MSD XL - TECHNICAL CHARACTERISTICS …….. 9PRODUCT DIMENSIONS ...………….…………................……....... 10HOW TO ORDER | EXCEL|MATE MSD XL ..................................... 13
EXCEL|MATE MINI MSD ...……………………………………….…... 14
EXCEL|MATE MINI MSD - TECHNICAL CHARACTERISTICS …... 15
PRODUCT DIMENSIONS ……………………………...…………...... 16
HOW TO ORDER | EXCEL|MATE MINI MSD …………………........ 18
EXCEL|MATE MINI MSD V ...…………………………………….…... 19
HOW TO ORDER | EXCEL|MATE MINI MSD V …………………..... 201EXCEL|MATE MSDAmphenol PCD Manual Service DisconnectExcel|Mate MSD is a safe and a reliable solution for HEV servicing.
Equipped with a two-stage lever to open the HVIL circuit prior to the separation of HV contacts,
it is a tool-free solution for disconnecting the internal high voltage battery pack and protecting
it from short circuit. All HV conductive contact surfaces on the receptacle assembly are fingertouch safe.
Available in a scalable design with a variety of fuse ratings.

2

EXCEL|MATE MSD - TECHNICAL CHARACTERISTICS

APPLICATION
It is a tool-free solution for disconnecting the internalhigh voltage battery pack and protecting it from shortcircuit.
MECHANICAL
Mating cycles≥ 50 cycles

ELECTRICAL
Fuse specification

up to 630A

With fuse:
Rated current

Current is approximately 1/3 thefuse rating

Rated voltage

500V DC to 600V DC

With shunt:

KEY FEATURES
A two-stage lever provides an HVIL
time delay
2 x integrated internal HVIL
Unique cooling structureDual-channel design lowers
temperature rise
No tools required to unmate
Various fuse ratings
Receptacle can be front or rear
mounted3

Rated current

260A Max @ Ambient 70°C

Rated voltage

1000V DC Max

ENVIRONMENTAL
Protection degree

IP67, IP6K9K (mated)

Ambient temperature-40°C to 70°C

Storage temperature-40°C to 85°C

Operating temperature-40°C to 125°C

Flammability

UL94V0

STANDARDSUSCAR-2
USCAR-37
LV-215RoHS

PRODUCT DIMENSIONS

4FRONT MOUNTEDREAR MOUNTED

DUST CAP AVAILABLE
P/N: C270006810

5HOW TO ORDER - EXCEL|MATE MSD

PlugMSD

M

200

1F000

F

Shell type:
M: Plug
Fuse rating current:
200: 200A
250: 250A
315: 315A
350: 350A
400: 400A
450: 450A
500: 500A
550: 550A
630: 630A
000: No fuse needed, can directly use the terminalFuse brand:
1: Ferraz
2: Bussmann

Receptacle
MSD
Shell type:
F: Receptacle
Fuse rating current:
000: No fuse needed, can directly use the terminal
Flange mounted type:
F: Front mounted
R: Rear mounted

6

EXCEL|MATE MSD V - TECHNICAL CHARACTERISTICS

APPLICATION
It is a tool-free solution for disconnecting the internalhigh voltage battery pack and protecting it from shortcircuit.
MECHANICAL
Mating cycles≥ 50 cycles

ELECTRICAL
Fuse specification

MSD V is an upgraded versionof the standard MSD.
It provides a rated voltage of800V and a plug with integrated
fuse.The other parameters
remain unchanged.

up to 630A

With fuse:
Rated current

Current is approximately 1/3 thefuse rating

Rated voltage

800V DC

With shunt:
Rated current

260A Max @ Ambient 70°C

Rated voltage

1000V DC Max

ENVIRONMENTAL

KEY FEATURES
A two-stage lever provides an HVIL
time delay
2 x integrated internal HVIL
Unique cooling structure

Protection degree

IP67, IP6K9K (mated)

Ambient temperature-40°C to至70°C

Storage temperature-40°C to至85°C

Operating temperature-40°C to至125°C

Flammability

UL94V0Dual-channel design lowers
temperature rise
No tools required to unmate
Various fuse ratings
Receptacle can be front or rearmounted

7

STANDARDSUSCAR-2
USCAR-37
LV-215RoHSHOW TO ORDER - EXCEL|MATE MSD V

Plug

MSD VM

200Shell type:
M: Plug
Fuse rating current:
200: 200A
250: 250A
315: 315A
350: 350A
400: 400A
450: 450A
500: 500A
550: 550A
630: 630A
000: No fuse needed, can directly use the terminal
Fuse brand:
Bussmann (by default), other brands, please contact us.

Receptacle
MSD V

1F000

FContact:
1: Improved contact conductivityShell type:
F: Receptacle
Fuse rating current:
000: No fuse needed, can directly use the terminal
Flange mounted type:
F: Front mounted
R: Rear mounted

8

EXCEL|MATE MSD XL - TECHNICAL CHARACTERISTICS

APPLICATION
It is a tool-free solution for disconnecting the internalhigh voltage battery pack and protecting it from shortcircuit.
MECHANICAL
Mating cycles≥ 500 cycles

ELECTRICAL
Fuse specification

up to 630A

With fuse:
Rated current

300A Max

Rated voltage

1000V DC

With shunt:
Rated current

300A

Rated voltage

1500V DC Max

ENVIRONMENTAL

KEY FEATURES
1 x integrated internal HVIL
Unique cooling structureHigh current contacts with Amphenol
Radsok technology
No tools required to unmate

Protection degree

IP67, IP6K9K (mated)

Ambient temperature-40°C to 70°C

Storage temperature-40°C to 85°C

Operating temperature-40°C to 125°C

Flammability

UL94V0

STANDARDS

Various fuse ratings
Receptacle can be front or rear
mountedUSCAR-2
USCAR-37
LV-215RoHS

9

PRODUCT DIMENSIONS

10

FRONT MOUNTED

11

REAR MOUNTED

12

HOW TO ORDER - EXCEL|MATE MSD XL

PlugMSD XL

M

200Shell type:M: Plug
Fuse rating current:
160:160A
200: 200A
250: 250A
315: 315A
350: 350A
400: 400A
450: 450A
500: 500A
550: 550A
630: 630A
000: No fuse needed, can directly use the terminal
Fuse brand :Bussmann (by default), other brands, please contact us.

Receptacle
MSD XL
Shell type:
F: Receptacle
Fuse rating current:
000: No fuse needed, can directly use the terminal
Flange mounted type:
F: Front mounted
R: Rear mounted

13F000FEXCEL|MATE MINI MSD

Amphenol PCD MINI Manual Service Disconnect
Mini MSD has been developped from the standard MSD.Smaller in size and lower in cost, it
offers a more compact solution.
Available in a scalable design with a variety of fuse ratings.

14

EXCEL|MATE MINI MSD - TECHNICAL CHARACTERISTICS

APPLICATION
It is a tool-free solution for disconnecting the internalhigh voltage battery pack and protecting it from shortcircuit.
MECHANICAL
Mating cycles≥ 50 cycles

ELECTRICAL
Fuse specification

up to 400A

With fuse:
Rated current

Current is approximately 1/3 thefuse rating (170A Max)

Rated voltage

600V to 700V DC

With shunt:
Rated current

170A Max

Rated voltage

1500V DC Max

KEY FEATURES
A two-stage lever provides an HVIL
time delay
1 x integrated internal HVIL
Unique cooling structureDual-channel design lowers
temperature rise

ENVIRONMENTAL
Protection degree

IP67, IP6K9K (mated)

Ambient temperature-40°C to 70°C

Storage temperature-40°C to 85°C

Operating temperature-40°C to 125°C

Flammability

UL94V0

STANDARDS

No tools required to unmate
Various fuse ratings

USCAR-2

Receptacle can be front or rear
mountedUSCAR-37
LV-215
RoHS15

PRODUCT DIMENSIONS

16FRONT MOUNTEDREAR MOUNTED

DUST CAP AVAILABLE:
P/N: C270006809

17

HOW TO ORDER - EXCEL|MATE MINI MSD

PlugMINI MSD

M200

Shell type:
M: Plug
Fuse rating current:
080: 80A
100: 100A
125: 125A
160: 160A
200: 200A
250: 250A
315: 315A
350: 350A
400: 400A
000: No fuse needed, can directly use the terminal
Fuse brand :Bussmann (by default), other brands, please contact us.

Receptacle
MINI MSD

F

Shell type:
F: Receptacle
Fuse rating current:
000: No fuse needed, can directly use the terminal
Flange mounted type :F: Front mounted
R: Rear mounted

18000F

EXCEL|MATE MINI MSD V - TECHNICAL CHARACTERISTICS

APPLICATION
It is a tool-free solution for disconnecting the internalhigh voltage battery pack and protecting it from shortcircuit.
MECHANICAL
Mating cycles≥ 50 cycles

ELECTRICAL
Fuse specification

up to 400A

With fuse:
Rated current

Current is approximately 1/3 thefuse rating (220A Max)

Rated voltage

750V DC

With shunt:
Rated current

220A Max

Rated voltage

1500V DC Max

KEY FEATURES
A two-stage lever provides an HVIL
time delay
1 x integrated internal HVIL
Unique cooling structureDual-channel design lowers
temperature rise

ENVIRONMENTAL
Protection degree

IP67, IP6K9K (mated)

Ambient temperature-40°C to 70°C

Storage temperature-40°C to 85°C

Operating temperature-40°C to 125°C

Flammability

UL94V0

STANDARDS

No tools required to unmate
Various fuse ratings

USCAR-2

Receptacle can be front or rear
mountedUSCAR-37
LV-215
RoHS19HOW TO ORDER - EXCEL|MATE MINI MSD V
Plug: With fuse
MINI MSD

M

2002

Shell type:
M: Plug
Fuse rating current:
0802: 80A
1002: 100A
1252: 125A
1602: 160A
2002: 200A
2502: 250A
3152: 315A
3502: 350A
4002: 400A
Fuse brand:
Bussmann (by default), other brands, please contact us.
Plug: With shunt
MINI MSD

VM

000

Shell type:
VM: Plug, shunt
000: No fuse needed, can directly use the terminal

Receptacle
MINI MSD

VF000

F

V: Built-in gasket seal, row connection
V1: Built-in gasket seal, stud connection
V2: Flat gasket seal, stud connection
Shell type:
F: Receptacle
Fuse rating current:
000: No fuse needed, can directly use the terminal
Flange mounted type:
F: Front mounted
R: Rear mounted (only available for V2)

VV1

V220

Amphenol PCD Shenzhen
Building 21
1st Liao Keng Industrial Zone
Shi Yan Street, Bao An District Shenzhen 518108
China
Tel.:
+86 755-8173-8000
Fax:+86 755-8173-8180
Email: inquiry@amphenolpcd.com.cn
www.amphenolpcd.com.cn

Notes:
Amphenol PCD Shenzhen has made every effort to ensure that the information contained in this catalog
is accurate at the time of publication. Specifications or information stated in this publication are subject tochange without notice.
Amphenol PCD Shenzhen reserves the right to clarify this catalog.
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