High Power Connector Series

Contents

Amphenol Ltd combines the benefits of field proven Mil-DTL-38999 Series III circular connectors
with hyperbolic contacts that extend the boundaries of high power connector technology.
Designed to meet the latest military and industrial specifications and stringent safety requirements,
Rhino 38999 connectors are being utilised across a wide range of critical power applications.
Amphenol is the foremost manufacturer of both connectors
and interconnect systems specifically for applications
within military, aerospace and industrial markets.
As such, Amphenol has recognised a distinct trend towards
increasing power and voltage requirements within a range
of applications including military and electric drive vehicles,
aircraft handling and military base station installations.
High reliability applications including vehicular, aerospace,industrial, automation, mining, offshore and other harshenvironments can all be addressed using the Rhino 38999
which is derived from the standard MIL-DTL-38999 series
originally designed by Amphenol. Critical features of thisseries including six unique keyways, an anti-decouplingmechanism, superior EMI performance, Tri-Start thread,
500 hrs Salt Spray endurance, GVA Compliance and highvibration tolerance.
The modular, easy to install Rhino 38999 Series ofconnectors provide IP2X finger protection on both plugs
and receptacles in addition to being fully IP69K sealed
against ingress of dust and moisture. Flange Mount, Jam
Nut or Inline standard connections with either straight orright angled EMC backshells are offered with single pole,

Rhino 38999 terminology
Rhino 38999 backshell options
Rhino 38999 mating options
Rhino 38999 part numbering
Rhino 38999 performance information
Rhino 38999 keyway orientations
Rhino 38999 backshell exit-angle
Rhino 38999 contact information chart
Rhino 38999 de-rating chart
Rhino 38999 crimp contact charthigh reliability, low contact resistance RADSOK® contacts
giving durability beyond 500 mating cycles.

Plugs

The use of RADSOK® contacts creates an electricalinterface that exceeds typical interconnect requirements
via a hyperbolic socket contact construction. RADSOK®
distributes normal forces over a high percentage of themating surface to ensure a smooth and even engagement
force with exceptionally high performance under vibration.

Table of styles
06 Inline Plug – Locking Ring Only, Crimp Termination
06 Inline Plug – Locking Ring Only, Threaded Post Termination
06 Inline Plug – Locking Ring Only, Flat Tail Termination
06 Inline Plug – Locking Ring Only, Tapped Hole Termination
06 Inline Plug – Straight Backshell, Crimp Termination
06 Inline Plug – 90˚ Backshell, Crimp Termination

Rhino 38999 connectors are available in a variety of shellmaterials including Aluminium Alloy, Titanium, StainlessSteel and Aluminium Bronze; in a variety of plating finishes
including Amphenol’s environmental award winning
RoHS compliant Black Zinc Nickel, Electroless Nickel
and Olive Drab Cadmium; and equipped with a varietyof contact termination styles including crimp, busbar andlug termination. In addition, Amphenol is able to offer afull range of custom configurations to allow breakaway,
through-bulkhead or push-pull functionality.
Amphenol also offers a full design and manufacturingservice utilising standard Rhino 38999 connectors
in traditionally built cable harnesses or low-profile
overmoulded configurations up to 1000A capacity.

4
5
5
6
7
8
8
9
9
10

Contents

High Power Connector Series

11
12
13
14
15
16
17

Receptacles
Table of styles
00 Wall Mount Receptacle – Locking Ring Only, Crimp Termination
00 Wall Mount Receptacle – Locking Ring Only, Threaded Post Termination
00 Wall Mount Receptacle – Locking Ring Only, Flat Tail Termination
00 Wall Mount Receptacle – Locking Ring Only, Tapped Hole Termination
00 Wall Mount Receptacle – Straight Backshell, Crimp Termination
00 Wall Mount Receptacle – 90˚ Backshell, Crimp Termination
01 Inline Receptacle – Locking Ring Only, Crimp Termination
01 Inline Receptacle – Locking Ring Only, Threaded Post Termination
01 Inline Receptacle – Locking Ring Only, Flat Tail Termination
01 Inline Receptacle – Locking Ring Only, Tapped Hole Termination
01 Inline Receptacle – Straight Backshell, Crimp Termination
01 Inline Receptacle – 90˚ Backshell, Crimp Termination
07 Jam Nut Receptacle – Locking Ring Only, Crimp Termination
07 Jam Nut Receptacle – Locking Ring Only, Threaded Post Termination
07 Jam Nut Receptacle – Locking Ring Only, Flat Tail Termination
07 Jam Nut Receptacle – Locking Ring Only, Tapped Hole Termination
07 Jam Nut Receptacle – Straight Backshell, Crimp Termination
07 Jam Nut Receptacle – 90˚ Backshell, Crimp Termination

18
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

Accessories
Table of styles
Cap assembly part numbering
PC Metal cap assembly for plugs
PC-LZ Polymer cap assembly for plugs
RC Metal cap assembly for receptacles
RC-LZ Polymer cap assembly for receptacles

38
39
40
41
42
43

Installation

2   RHINO 38999 SERIES

Guide to installation instructions
Panel cutout data
Backshell dimensions
Tooling
Torque fixtures
Castellated panel nut

44
45
46
47
48
48

Range extensions

49

RHINO 38999 SERIES   3

Rhino 38999 backshell options
Locking ring only

Coupling ring

Straight backshell

Backshell and mating options

Rhino 38999 terminology

Rhino 38999 terminology

90˚ backshell

Right angle backshell

Backshell insulator

Crimp lug

Rhino 38999 mating options
WPTV-00XXXX-XXX-XX
Receptacle – Wall mount style

WPTV-06XXXX-XXX-XXPlugWPTV-01XXXX-XXX-XX
Receptacle – In-line style

Insulator

IP 2X finger protection

WPTV-07XXXX-XXX-XX
Receptacle – Jam nut style4   RHINO 38999 SERIESRHINO 38999 SERIES   5

Rhino 38999 performance information

Example: WPTV – 06 ZN 25 – 1000 – 6 P N B

Test Parameter(W587) = castellated nut for jam nut connectors used in space constraint(W638) = to denote sealing gasket supplied with wall-mount connectors(W52) = Aluminium, Olive Drab Zinc Cobalt plating

Performance information

Part numbering

Rhino 38999 part numbering

Description

Electrical
Current Rating

Up to 1000A, see page 9 for de-rating information

Shell to Shell Continuity

Less than 2.50mΩ initially, in accordance with EIA-364-83

WPTV- XXXX

XX-

XXXX- X

X

X

X

Shell to Backshell Continuity

Less than 5.00mΩ initially, in accordance with EIA-364-83

Contact ResistanceSee page 9

Series identifier

Material andfinishShellsize

AmperageContact
rating at 40˚C termination

Contact
genderKey
orientation

Accessorystyle

Insulation Resistance

5000MΩZN =Aluminium,
Black Zinc
Nickel1385

P = PinN

Working Voltage

Size 13 to 15: 500Vac RMS at sea level, 600Vdc at sea level
Size 17 to 25: 875Vac RMS at sea level, 1238Vdc at sea level

15

120

S = Socket

A

Dielectric Withstand Voltage

17

185

A = Locking
ring with lip
for heatshrink
bootSize 13 to 15: At 1500Vac RMS, 2mA max leakage current
in accordance with EIA-364-2

21
RW =Aluminium,
23
Cad Olive Drab
25
07 = Jam nut (not RoHS)
receptacle
RF =Aluminium,
Electroless
Nickel340

Style00 = Wall
mount
receptacle
01 = In-line
receptacle
06 = In-line
plug

500
1000

SS =
Stainless
Steel*RB =Aluminium
Bronze*1 = Standard
crimp
2 = Threadedpost
3 = Flat tailwith cross
hole

B
C
D
E

5 = Tappedhole withlocking flats

Size 17 to 25: At 2625Vac RMS, 2mA max leakage current
in accordance with EIA-364-2

B = Straight
EMC backshell
C = 90˚ EMC
backshellEMI

360˚ screening facilitated with straight or 90˚ EMC backshell

Technical

6,7,8, =Reducedcrimp barrel
options, seepage 10*Consult factory for availability

Mating Durability

500 cycles minimum, contacts rated to 20,000 cycles

Non-Magnetic

Yes

Termination Style

Crimp, Lug, Bus-bar

Coupling Method

Anti-vibration Tri-start thread

Mating ForceAs Per MIL-DTL-38999L Table IV

Backshell Options

Straight, Right Angle or Locking Ring only

Panel Cutouts

As per MIL-DTL-38999L for rear mounting receptacles only

Environmental

Part number example
WPTV-

06 ZN 25-

1000-

Rhino 38999 Series

6PNB
Straight EMC
backshell

In-line plug
Black zinc nickel plated
Aluminium shell

Normal key

Shell size 25

Reducedcrimp contact,
see page 10

Pin contact

1000A current rating

6   RHINO 38999 SERIES

Operating Temperature–55˚C to +150˚C*

Sealing (Mated and Unmated)

IP69K, 1hr at 2 metres immersion and proof against high pressure
steam jet cleaning

Salt Spray

Plating dependant, eg 500hrs for Black Zinc Nickel

Shock and Vibration

In accordance with DEF-STAN 00-35 Iss 4 Ch2 01 test M1Appendix A Figs A22 – High Level and A23 Low Level**

ImpactIn accordance with EIA-364-42 Light Service Class

Fluid Resistance

As per Mil-DTL-38999L

SafetyIP2X Finger Protection in accordance with BS EN 60529 mechanical finger

RoHS Compliant

Yes, unless Olive Drab Cadmium plate is specified* Including environmental and contact self-heating, see de-rating curve.
** Cables should be supported to provide strain relief as close to the rear of the connector as practical. Bus bars should
be kept to a minimum length practical, suitable CSA and appropriately supported for best performance.

RHINO 38999 SERIES   7

A plug with a given orientation letter will mate with a receptacle with the same orientation letter. The angles for a given
connector are the same whether it contains a pin or socket contact. Views shown are from front face of the connector.

The below table provides supplementary data on electrical properties of the high performance Radsok contacts used in
Rhino 38999 connectors.

Shell
size

13 to 15

17 to 25

Keyway AR/AP
letter

BR/BP

CR/CP

DR/DP

N

95

141

208

236

A

113

156

182

292

B

90

145

195

252

C

53

156

220

255

D

119

146

176

298

E

51

141

184

242

N

80

142

196

293

A

135

170

200

310

B

49

169

200

244

C

66

140

200

257

D

62

145

180

280

E

79

153

197

272

Keyway rotation
Receptacle
Keyway orientation

Shell size

Pin contact size (mm)Contact resistance(mq)

Max current rating*(A) ambient

Contact mating force(N)

13

3.6 mm

0.15

85A

10

15

6.0 mm

0.11

120A

20

17

8.0 mm

0.08

185A

50

21

10.0 mm

0.06

340A

70

23

14.0 mm

0.05

500A

90

25

18.0 mm

0.02

1000A

130

Plug
Key orientation

AR˚

AP˚

*See chart below for more information

BR˚

DR˚
CR˚

BP˚

DP˚

Rhino 38999 de-rating chart

CP˚

The chart below is intended as a guide only, when used with the stated cable sizes on the plug and receptacle. It is
the designer’s responsibility to consider all physical and environmental factors which may affect de-rating and specify
with some margin within these guideline limits. However Amphenol Ltd welcomes the opportunity to work alongside thedesigner in selecting appropriate connector solutions.

Rhino 38999 backshell exit-angle

1200

A key feature of the Rhino 38999 connectors is the flexibility to select the exit angle of the 90˚backshell at the time of
installation. The angle of exit relative to the main keyway can be set in 45 degree increments and is fixed at the time ofterminating the connector. This enables adjustments to be made and optimisation of the mounting and cable runs right up
until the point of installation.

1000

Castellated teeth on the back end of the connector shell mesh to those of the right-angle backshell and are secured as thecontact is fixed in place using the 90˚contact assembly tooling described on page 47.

800

600

400

200

0

25

50
Size 25 1000A (240mm2)
Size 23 500A (120mm2)
Size 21 340A (95mm2)
Size 17 185A (50mm2)
Size 15 120A (25mm2)
Size 13 85A (16mm2)

8   RHINO 38999 SERIES

75

100

125

150

Ambient temperature (˚C)

RHINO 38999 SERIES   9

Contact information and de-rating charts

Rhino 38999 contact information chart

Current (A)Keyway orientations

Rhino 38999 keyway orientations

Plugs – table of styles

Rhino 38999 connectors may be terminated to many cable brands including Axon, Habia, Huber+Suhner, Prysmian andTE. Different methods of cable construction can lead to variations in stranding, compactness, tolerances and dimensions
beyond our control. Therefore, whilst Amphenol cannot recommend the use of any particular cable type or brand, ourApplication Engineers are available to offer advice on crimp termination methods depending upon what tooling the
Designer has available. The table below is intended as a guide only and it is recommended that crimp and pull-off tests be
conducted to verify the contact termination method and tooling ultimately selected by the Designer.

WPTV-06
A stylePlugs – table of styles

Crimp contact chart

Rhino 38999 crimp contact chart

Page 12For details of proven crimp tooling and die sets please refer to document 123GB-0846 available on the Amphenol Rhino
38999 website.

Shell size
& current rating
13-85

15-12017-18521-34023-50025-1000

10   RHINO 38999 SERIES

Contacttermination

Crimp barrel
bore ID

Min acceptable
cable core OD

Approx cable current
rating @ 40°C

-10.230 (05.84)

0.205 (05.20)

185A

-6

0.191 (04.85)

0.157 (04.00)

140A

-7

0.154 (03.91)

0.116 (02.95)

100A

-1

0.317 (08.05)

0.260 (06.60)

250A

-6

0.230 (05.84)

0.205 (05.20)

185A

-1

0.423 (10.74)

0.362 (09.20)

395A

-6

0.364 (09.25)

0.297 (07.55)

310A

-1

0.585 (14.86)

0.492 (12.50)

600A

-6

0.498 (12.65)

0.439 (11.15)

500A

-7

0.423 (10.74)

0.362 (09.20)

395A

-1

0.673 (17.09)

0.565 (14.35)

715A

-6

0.585 (14.86)

0.492 (12.50)

600A

-7

0.498 (12.65)

0.439 (11.15)

500A

-8

0.423 (10.74)

0.362 (09.20)

395A

-6

0.947 (24.05)

0.866 (22.00)

1115A

-7

0.829 (21.06)

0.748 (19.00)

920A

-8

0.752 (19.10)

0.669 (17.00)

810A

-9

0.673 (17.09)

0.565 (14.35)

715A

WPTV-06
B stylePage 16

WPTV-06
C stylePage 17RHINO 38999 SERIES   11WPTV-06XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options

WPTV-06XXXX-XXXX-2XXA

K Inline Plug – Locking Ring Only, Crimp Termination

K Inline Plug – Locking Ring Only, Threaded Post Termination
Plugs

Plug

Plugs

Plug

Shell Size

A

B

ØC

Shell Size

A

B

ØC

D

E

F

Thread G

Size 13

1.529 (38.84)

1.819 (46.20)

1.121 (28.47)

Size 13

1.529 (38.84)

1.869 (47.47)

1.121 (28.47)

2.070 (52.58)

2.548 (64.72)

0.274 (6.96)

M4

Size 15

1.754 (44.55)

2.114 (53.70)

1.249 (31.72)

Size 15

1.754 (44.55)

2.093 (53.16)

1.249 (31.72)

2.294 (58.27)

2.772 (70.41)

0.392 (9.96)

M6

Size 171.868 (47.45)

2.378 (60.40)

1.386 (35.20)

Size 171.868 (47.45)

2.208 (56.08)

1.386 (35.20)

2.473 (62.81)

3.070 (77.98)

0.510 (12.95)

M8

Size 212.023 (51.38)

2.587 (65.71)

1.620 (41.15)

Size 212.023 (51.38)

2.480 (62.99)

1.620 (41.15)

2.808 (71.32)

3.523 (89.48)

0.667 (16.94)

M10

Size 23

2.228 (56.59)

3.249 (85.52)

1.737 (44.12)

Size 23

2.228 (56.59)

2.685 (68.20)

1.737 (44.12)

3.107 (78.92)

3.900 (99.06)

0.746 (18.95)

M12Size 25

2.475 (62.87)

4.072 (103.43)

1.864 (47.35)

Size 25

2.475 (62.87)

2.932 (74.47)

1.864 (47.35)

3.355 (85.22)

4.148 (105.36)

0.746 (18.95)

M12All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

12   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   13WPTV-06XXXX-XXXX-3XXA

WPTV-06XXXX-XXXX-5XXA

K Inline Plug – Locking Ring Only, Flat Tail Termination

K Inline Plug – Locking Ring Only, Tapped Hole Termination
Plugs

Plug

Plugs

Plug

Shell Size

A

B

ØC

D

ØE

F

G

Shell Size

A

B

ØC

D

E

Thread F

Size 13

1.529 (38.84)

1.869 (47.47)

1.121 (28.47)

2.814 (71.48)

0.200 (5.08)

0.433 (11.00)

0.145 (3.68)

Size 13

1.529 (38.84)

1.869 (47.47)

1.121 (28.47)

2.070 (52.58)

0.274 (6.96)

M4 x 12mm deep

Size 15

1.754 (44.55)

2.093 (53.16)

1.249 (31.72)

3.038 (77.16)

0.279 (7.09)

0.433 (11.00)

0.145 (3.68)

Size 15

1.754 (44.55)

2.093 (53.16)

1.249 (31.72)

2.294 (58.27)

0.392 (9.96)

M6 x 12mm deep

Size 171.868 (47.45)

2.208 (56.08)

1.386 (35.20)

3.153 (80.09)

0.358 (9.09)

0.433 (11.00)

0.205 (5.21)

Size 171.868 (47.45)

2.208 (56.08)

1.386 (35.20)

2.473 (62.81)

0.510 (12.95)

M8 x 15mm deep

Size 212.023 (51.38)

2.480 (62.99)

1.620 (41.15)

3.424 (86.97)

0.436 (11.07)

0.433 (11.00)

0.205 (5.21)

Size 212.023 (51.38)

2.480 (62.99)

1.620 (41.15)

2.808 (71.32)

0.667 (16.94)

M10 x 18mm deep

Size 23

2.228 (56.59)

2.685 (68.20)

1.737 (44.12)

3.785 (96.14)

0.515 (13.08)

0.472 (11.99)

0.255 (6.48)

Size 23

2.228 (56.59)

2.685 (68.20)

1.737 (44.12)

3.107 (78.92)

0.746 (18.95)

M12 x 18mm deep

Size 25

2.475 (62.87)

2.932 (74.47)

1.864 (47.35)

4.033 (102.44)

0.515 (13.08)

0.472 (11.99)

0.255 (6.48)

Size 25

2.475 (62.87)

2.932 (74.47)

1.864 (47.35)

3.355 (85.22)

0.746 (18.95)

M12 x 18mm deep

All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

14   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   15

WPTV-06XXXX-XXXX-1XXB, also -6, -7, and -8 and reduced crimp options

WPTV-06XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options

K Inline Plug – Straight Backshell, Crimp Termination

K Inline Plug – 90˚ Backshell, Crimp Termination
Plugs

Plug

Plugs

Plug

Shell SizeAØB

Shell Size

A

B

ØC

D

E

Size 132.556 (64.92)

1.121 (28.47)

Size 13

2.139 (54.33)

2.343 (59.51)

1.121 (28.47)

0.782 (19.86)

1.832 (46.53)

Size 15

2.781 (70.64)

1.249 (31.72)

Size 15

2.476 (62.89)

2.453 (62.31)

1.249 (31.72)

0.940 (23.88)

1.984 (50.39)

Size 172.895 (73.53)

1.386 (35.20)

Size 172.689 (68.30)

2.569 (65.25)

1.386 (35.20)

1.033 (26.24)

2.131 (54.13)

Size 213.050 (77.47)

1.620 (41.15)

Size 212.888 (73.36)

2.929 (74.40)

1.620 (41.15)

1.263 (32.08)

2.248 (57.10)

Size 23

3.255 (82.68)

1.737 (44.12)

Size 233.265 (82.93)

3.051 (77.50)

1.737 (44.12)

1.387 (35.23)

2.368 (60.15)

Size 25

4.055 (103.00)

1.864 (47.35)

Size 25

3.772 (95.81)

3.676 (93.37)

1.864 (47.35)

1.726 (43.84)

2.808 (71.32)

All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

16   RHINO 38999 SERIES

See page 47 for necessary 90° contact assembly tooling.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   17

Receptacles – table of styles

WPTV-00
A styleWPTV-07
A stylePage 20

Page 32

WPTV-00
B styleWPTV-07
B stylePage 24

Page 36

WPTV-00
C styleWPTV-07
C stylePage 25

Page 37

Receptacles – table of styles

Receptacles – table of styles

Receptacles – table of styles

WPTV-01
A stylePage 26

WPTV-01
B stylePage 30

WPTV-01
C stylePage 3118   RHINO 38999 SERIESRHINO 38999 SERIES   19WPTV-00XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options

WPTV-00XXXX-XXXX-2XXA, also -6, -7, and -8 reduced crimp options

K Wall Mount Receptacle – Locking Ring Only, Crimp Termination

K Wall Mount Receptacle – Locking Ring Only, Threaded Post Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

C

D

E

F

Size 130.868 (22.05)

1.529 (38.84)

1.819 (46.20)

1.125 (28.58)

0.906 (23.01)

0.812 (20.62)

Size 15

1.093 (27.76)

1.754 (44.55)

2.114 (53.70)

1.219 (30.96)

0.969 (24.61)

0.906 (23.01)

Size 171.207 (30.66)

1.868 (47.45)

2.378 (60.40)

1.312 (33.32)

1.062 (26.97)

0.969 (24.61)

Size 211.362 (34.59)

2.023 (51.38)

2.587 (65.71)

1.562 (39.67)

1.250 (31.75)

1.156 (29.36)

Size 231.447 (36.75)

2.228 (56.59)

3.249 (85.52)

1.689 (42.90)

1.375 (34.93)

1.250 (31.75)

Size 25

1.694 (43.03)

2.475 (62.87)

4.052 (102.92)

1.812 (46.02)

1.500 (38.10)

1.375 (34.93)

Use (W638) = to denote sealing gasket supplied with wall-mount connectors.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

20   RHINO 38999 SERIES

Shell Size

A

B

C

D

E

F

G

Thread H

JKSize 130.868(22.05)1.529(38.84)

1.869(47.47)1.125(28.58)2.070(52.58)2.548(64.72)

0.274(6.96)

M4

0.906(23.01)

0.812(20.62)Size 15

1.093(27.76)1.754(44.55)2.093(53.16)1.219(30.96)2.294(58.27)2.772(70.41)

0.392(9.96)

M6

0.969(24.61)0.906(23.01)Size 171.207(30.66)1.868(47.45)2.208(56.08)1.312(33.32)2.473(62.81)3.070(77.98)0.510(12.95)M8

1.062(26.97)0.969(24.61)Size 211.362(34.59)2.023(51.38)2.480(62.99)1.562(39.67)2.808(71.32)

3.523(89.48)0.667(16.94)M10

1.250(31.75)

1.156(29.36)Size 231.447(36.75)

2.228(56.59)2.685(68.20)1.689(42.90)3.107(78.92)3.900(99.06)0.746(18.95)M12

1.375(34.93)1.250(31.75)Size 251.694(43.03)2.475(62.87)2.932(74.47)1.812(46.02)

3.355(85.22)4.148(105.36)0.746(18.95)M12

1.500(38.10)1.375(34.93)Use (W638) = to denote sealing gasket supplied with wall-mount connectors.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   21WPTV-00XXXX-XXXX-3XXA

WPTV-00XXXX-XXXX-5XXA

K Wall Mount Receptacle – Locking Ring Only, Flat Tail Termination

K Wall Mount Receptacle – Locking Ring Only, Tapped Hole Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

C

D

E

ØF

G

H

J

K

Shell size

A

B

C

D

E

F

Thread G

HJ

Size 130.868(22.05)1.529(38.84)

1.869(47.47)1.125(28.58)2.814(71.48)0.200(5.08)

0.433(11.00)0.145(3.68)

0.906(23.01)

0.812(20.62)Size 130.868(22.05)1.529(38.84)

1.869(47.47)1.125(28.58)2.070(52.580.274(6.96)

M4 x 12mm
deep

0.906
(23.01)

0.812(20.62)Size 15

1.093(27.76)1.754(44.55)2.093(53.16)1.219(30.96)3.038(77.16)0.279(7.09)

0.433(11.00)0.145(3.68)

0.969(24.61)0.906(23.01)Size 15

1.093(27.76)1.754(44.55)2.093(53.16)1.219(30.96)2.294(58.27)0.392(9.96)

M6 x 12mm
deep

0.969
(24.61)0.906(23.01)Size 171.207(30.66)1.868(47.45)2.208(56.08)1.312(33.32)3.153(80.09)0.358(9.09)

0.433(11.00)0.205(5.21)

1.062(26.97)0.969(24.61)Size 171.207(30.66)1.868(47.45)2.208(56.08)1.312(33.32)2.473(62.81)0.510(12.95)M8 x 15mm
deep

1.062
(26.97)0.969(24.61)Size 211.362(34.59)2.023(51.38)2.480(62.99)1.562(39.67)3.424(86.97)0.436(11.07)0.433(11.00)0.205(5.21)

1.250(31.75)

1.156(29.36)Size 211.362(34.59)2.023(51.38)2.480(62.99)1.562(39.67)2.808(71.32)0.667(16.94)

M10 x 18mm
deep

1.250
(31.75)

1.156(29.36)Size 231.447(36.75)

2.228(56.59)2.685(68.20)1.689(42.90)3.785(96.14)0.515(13.08)0.472(11.99)0.255(6.48)

1.375(34.93)1.250(31.75)Size 231.447(36.75)

2.228(56.59)2.685(68.20)1.689(42.90)3.107(78.92)0.746(18.95)

M12 x 18mm
deep

1.375
(34.93)1.250(31.75)Size 251.694(43.03)2.475(62.87)2.932(74.47)1.812(46.02)

4.033(102.44)0.515(13.08)0.472(11.99)0.255(6.48)

1.500(38.10)1.375(34.93)Size 251.694(43.03)2.475(62.87)2.932(74.47)1.812(46.02)

3.355(85.22)0.746(18.95)

M12 x 18mm
deep

1.500
(38.10)1.375(34.93)Use (W638) = to denote sealing gasket supplied with wall-mount connectors.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

22   RHINO 38999 SERIES

Use (W638) = to denote sealing gasket supplied with wall-mount connectors.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   23WPTV-00XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options

WPTV-00XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options

K Wall Mount Receptacle – Straight Backshell, Crimp Termination

K Wall Mount Receptacle – 90˚ Backshell, Crimp Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

C

D

E

Shell Size

Size 130.868 (22.05)

2.556 (64.92)

1.125 (28.58)

0.906 (23.01)

0.812 (20.62)

Size 130.868 (22.05) 2.556 (64.92) 2.343 (59.51) 1.125 (28.58) 0.782 (19.86) 1.832 (46.53) 0.906 (23.01) 0.812 (20.62)

Size 15

1.093 (27.76)

2.781 (70.64)

1.219 (30.96)

0.969 (24.61)

0.906 (23.01)

Size 15

1.093 (27.76) 2.781 (70.64) 2.453 (62.31) 1.219 (30.96) 0.940 (23.88) 1.984 (50.39) 0.969 (24.61) 0.906 (23.01)

Size 171.207 (30.66)

2.895 (73.53)

1.312 (33.32)

1.062 (26.97)

0.969 (24.61)

Size 171.207 (30.66) 2.895 (73.53) 2.569 (65.25) 1.312 (33.32) 1.033 (26.24) 2.131 (54.13) 1.062 (26.97) 0.969 (24.61)

Size 211.362 (34.59)

3.050 (77.47)

1.562 (39.67)

1.250 (31.75)

1.156 (29.36)

Size 211.362 (34.59) 3.050 (77.47) 2.929 (74.40) 1.562 (39.67) 1.263 (32.08) 2.248 (57.10) 1.250 (31.75) 1.156 (29.36)

Size 231.447 (36.75)

3.255 (82.68)

1.689 (42.90)

1.375 (34.93)

1.250 (31.75)

Size 231.447 (36.75) 3.255 (82.68) 3.051 (77.50) 1.689 (42.90) 1.387 (35.23) 2.368 (60.15) 1.375 (34.93) 1.250 (31.75)

Size 25

1.694 (43.03)

4.055 (103.00)

1.812(46.02)

1.500 (38.10)

1.375 (34.93)

Size 25

1.694 (43.03)

Use (W638) = to denote sealing gasket supplied with wall-mount connectors.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

24   RHINO 38999 SERIES

A

B

4.055 (103.00)

C

3.676 (93.37)

D

1.812(46.02)

E

F

G

H

1.726 (43.84) 2.808 (71.32) 1.500 (38.10) 1.375 (34.93)

Use (W638) = to denote sealing gasket supplied with wall-mount connectors. See page 47 for necessary 90° contact assembly tooling.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   25WPTV-01XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options

WPTV-01XXXX-XXXX-2XXA

K Inline Receptacle – Locking Ring Only, Crimp Termination

K Inline Receptacle – Locking Ring Only, Threaded Post Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

ØC

Shell Size

A

B

ØC

D

E

F

Thread G

Size 13

1.529 (38.84)

1.819 (46.20)

1.093 (27.76)

Size 13

1.529 (38.84)

1.869 (47.47)

1.093 (27.76)

2.070 (52.58)

2.548 (64.72)

0.274 (6.96)

M4

Size 15

1.754 (44.55)

2.114 (53.70)

1.220 (30.99)

Size 15

1.754 (44.55)

2.093 (53.16)

1.220 (30.99)

2.294 (58.27)

2.772 (70.41)

0.392 (9.96)

M6

Size 171.868 (47.45)

2.378 (60.40)

1.357 (34.47)

Size 171.868 (47.45)

2.208 (56.08)

1.357 (34.47)

2.473 (62.81)

3.070 (77.98)

0.510 (12.95)

M8

Size 212.023 (51.38)

2.587 (65.71)

1.591 (40.41)

Size 212.023 (51.38)

2.480 (62.99)

1.591 (40.41)

2.808 (71.32)

3.523 (89.48)

0.667 (16.94)

M10

Size 23

2.228 (56.59)

3.249 (82.52)

1.708 (43.38)

Size 23

2.228 (56.59)

2.685 (68.20)

1.708 (43.38)

3.107 (78.92)

3.900 (99.06)

0.746 (18.95)

M12Size 25

2.475 (62.87)

4.052 (102.92)

1.835 (46.61)

Size 25

2.475 (62.87)

2.932 (74.47)

1.835 (46.61)

3.355 (85.22)

4.148 (105.36)

0.746 (18.95)

M12All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

26   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   27WPTV-01XXXX-XXXX-3XXA

WPTV-01XXXX-XXXX-5XXA

K Inline Receptacle – Locking Ring Only, Flat Tail Termination

K Inline Receptacle – Locking Ring Only, Tapped Hole Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

ØC

D

ØE

F

G

Shell Size

A

B

ØC

D

E

Thread F

Size 13

1.529 (38.84)

1.869 (47.47)

1.093 (27.76)

2.814 (71.48)

0.200 (5.08)

0.433 (11.00)

0.145 (3.68)

Size 13

1.529 (38.84)

1.869 (47.47)

1.093 (27.76)

2.070 (52.58)

0.274 (6.96)

M4 x 12mm deep

Size 15

1.754 (44.55)

2.093 (53.16)

1.220 (30.99)

3.038 (77.16)

0.279 (7.09)

0.433 (11.00)

0.145 (3.68)

Size 15

1.754 (44.55)

2.093 (53.16)

1.220 (30.99)

2.294 (58.27)

0.392 (9.96)

M6 x 12mm deep

Size 171.868 (47.45)

2.208 (56.08)

1.357 (34.47)

3.153 (80.09)

0.358 (9.09)

0.433 (11.00)

0.205 (5.21)

Size 171.868 (47.45)

2.208 (56.08)

1.357 (34.47)

2.473 (62.81)

0.510 (12.95)

M8 x 15mm deep

Size 212.023 (51.38)

2.480 (62.99)

1.591 (40.41)

3.424 (86.97)

0.436 (11.07)

0.433 (11.00)

0.205 (5.21)

Size 212.023 (51.38)

2.480 (62.99)

1.591 (40.41)

2.808 (71.32)

0.667 (16.94)

M10 x 18mm deep

Size 23

2.228 (56.59)

2.685 (68.20)

1.708 (43.38)

3.785 (96.14)

0.515 (13.08)

0.472 (11.99)

0.255 (6.48)

Size 23

2.228 (56.59)

2.685 (68.20)

1.708 (43.38)

3.107 (78.92)

0.746 (18.95)

M12 x 18mm deep

Size 25

2.475 (62.87)

2.932 (74.47)

1.835 (46.61)

4.033 (102.44)

0.515 (13.08)

0.472 (11.99)

0.255 (6.48)

Size 25

2.475 (62.87)

2.932 (74.47)

1.835 (46.61)

3.355 (85.22)

0.746 (18.95)

M12 x 18mm deep

All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

28   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   29WPTV-01XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options

WPTV-01XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options

K Inline Receptacle – Straight Backshell, Crimp Termination

K Inline Receptacle – 90˚ Backshell, Crimp Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell sizeAØB

Shell Size

A

B

ØC

D

E

Size 132.556 (64.92)

1.093 (27.76)

Size 13

2.139 (54.33)

2.343 (59.51)

1.093 (27.76)

0.782 (19.86)

1.832 (46.53)

Size 15

2.781 (70.64)

1.220 (30.99)

Size 15

2.476 (62.89)

2.453 (62.31)

1.220 (30.99)

0.940 (23.88)

1.984 (50.39)

Size 172.895 (73.53)

1.357 (34.47)

Size 172.689 (68.30)

2.569 (65.25)

1.357 (34.47)

1.033 (26.24)

2.131 (54.13)

Size 213.050 (77.47)

1.591 (40.41)

Size 212.888 (73.36)

2.929 (74.40)

1.591 (40.41)

1.263 (32.08)

2.248 (57.10)

Size 23

3.255 (82.68)

1.708 (43.38)

Size 233.265 (82.93)

3.051 (77.50)

1.708 (43.38)

1.387 (35.23)

2.368 (60.15)

Size 25

4.055 (103.00)

1.835 (46.61)

Size 25

3.772 (95.81)

3.676 (93.37)

1.835 (46.61)

1.726 (43.84)

2.808 (71.32)

All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

30   RHINO 38999 SERIES

See page 47 for necessary 90° contact assembly tooling.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   31WPTV-07XXXX-XXXX-1XXA, also -6, -7, and -8 reduced crimp options

WPTV-07XXXX-XXXX-2XXA, also -6, -7, and -8 reduced crimp options

K Jam Nut Receptacle – Locking Ring Only, Crimp Termination

K Jam Nut Receptacle – Locking Ring Only, Threaded Post Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

C

ØD

E

Size 130.984 (24.99)

1.529 (38.84)

1.819 (46.20)

1.499 (38.07)

1.375 (34.93)

Size 15

1.209 (30.71)

1.754 (44.55)

2.114 (53.70)

1.625 (41.28)

1.500 (38.10)

Size 171.323 (33.60)

1.868 (47.45)

2.378 (60.40)

1.750 (44.45)

1.625 (41.28)

Size 211.478 (37.54)

2.023 (51.38)

2.587 (65.71)

2.062 (52.37)

1.938 (49.23)

Size 231.683 (42.75)

2.228 (56.59)

3.249 (85.52)

2.188 (55.58)

2.062 (52.37)

Size 251.930 (49.02)

2.475 (62.87)

4.052 (102.92)

2.311 (58.70)

2.188 (55.58)

Use (W587) = to denote castellated panel nut.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

32   RHINO 38999 SERIES

Shell Size

A

B

C

ØD

E

F

G

H

Thread J

Size 130.984(24.99)1.529(38.84)

1.869(46.20)1.499(38.07)1.375(34.93)2.070(52.58)2.548(64.72)

0.274(6.96)

M4

Size 151.209(30.71)1.754(44.55)2.093(53.70)1.625(41.28)1.500(38.10)2.294(58.27)2.772(70.41)

0.392(9.96)

M6

Size 171.323(33.60)1.868(47.45)2.208(60.40)1.750(44.45)1.625(41.28)2.473(62.81)3.070(77.98)0.510(12.95)M8Size 211.478(37.54)2.023(51.38)2.480(65.71)

2.062(52.37)1.938(49.23)2.808(71.32)

3.523(89.48)0.667(16.94)

M10Size 231.683(42.75)

2.228(56.59)2.685(85.52)

2.188(55.58)2.062(52.37)

3.107(78.92)3.900(99.06)0.746(18.95)M12Size 251.930(49.02)2.475(62.87)2.932(102.92)

2.311(58.70)2.188(55.58)3.355(85.22)4.148(105.36)0.746(18.95)

M12

Use (W587) = to denote castellated panel nut.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   33WPTV-07XXXX-XXXX-3XXA

WPTV-07XXXX-XXXX-5XXA

K Jam Nut Receptacle – Locking Ring Only, Flat Tail Termination

K Jam Nut Receptacle – Locking Ring Only, Tapped Hole Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

C

ØD

E

F

ØG

H

J

Shell Size

A

B

C

ØD

E

F

G

Thread H

Size 130.984(24.99)1.529(38.84)

1.869(46.20)1.499(38.07)1.375(34.93)2.814(71.48)0.200(5.08)

0.433(11.00)0.145(3.68)

Size 130.984(24.99)1.529(38.84)

1.869(46.20)1.499(38.07)1.375(34.93)2.070(52.58)0.274 (6.96)

M4 x 12mm deep

Size 151.209(30.71)1.754(44.55)2.093(53.70)1.625(41.28)1.500(38.10)3.038(77.16)0.279(7.09)

0.433(11.00)0.145(3.68)

Size 151.209(30.71)1.754(44.55)2.093(53.70)1.625(41.28)1.500(38.10)2.294(58.27)0.392 (9.96)

M6 x 12mm deep

Size 171.323(33.60)1.868(47.45)2.208(60.40)1.750(44.45)1.625(41.28)3.153(80.09)0.358(9.09)

0.433(11.00)0.205(5.21)

Size 171.323(33.60)1.868(47.45)2.208(60.40)1.750(44.45)1.625(41.28)2.473(62.81)0.510(12.95)M8 x 15mm deep

Size 211.478(37.54)2.023(51.38)2.480(65.71)

2.062(52.37)1.938(49.23)3.424(86.97)0.436(11.07)0.433(11.00)0.205(5.21)

Size 211.478(37.54)2.023(51.38)2.480(65.71)

2.062(52.37)1.938(49.23)2.808(71.32)0.667(16.94)

M10 x 18mm deep

Size 231.683(42.75)

2.228(56.59)2.685(85.52)

2.188(55.58)2.062(52.37)3.785(96.14)0.515(13.08)0.472(11.99)0.255(6.48)

Size 231.683(42.75)

2.228(56.59)2.685(85.52)

2.188(55.58)2.062(52.37)

3.107(78.92)0.746(18.95)

M12 x 18mm deep

Size 251.930(49.02)2.475(62.87)2.932(102.92)

2.311(58.70)2.188(55.58)4.033(102.44)0.515(13.08)0.472(11.99)0.255(6.48)

Size 251.930(49.02)2.475(62.87)2.932(102.92)

2.311(58.70)2.188(55.58)3.355(85.22)0.746(18.95)

M12 x 18mm deep

Use (W587) = to denote castellated panel nut.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

34   RHINO 38999 SERIES

Use (W587) = to denote castellated panel nut.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   35WPTV-07XXXX-XXXX-1XXB, also -6, -7, and -8 reduced crimp options

WPTV-07XXXX-XXXX-1XXC, also -6, -7, and -8 reduced crimp options

K Jam Nut Receptacle – Straight Backshell, Crimp Termination

K Jam Nut Receptacle – 90˚ Backshell, Crimp Termination
Receptacles

Receptacle

Receptacles

Receptacle

Shell size

A

B

ØC

D

Shell Size 1

A

B

C

ØD

E

F

G

Size 130.984 (24.99)

2.556 (64.92)

1.499 (38.07)

1.375 (34.93)

Size 130.984 (24.99)

2.139 (54.33)

2.343 (59.51)

1.499 (38.07)

1.375 (34.93)

0.782 (19.86)

1.832 (46.53)

Size 15

1.209 (30.71)

2.781 (70.64)

1.625 (41.28)

1.500 (38.10)

Size 15

1.209 (30.71)

2.476 (62.89)

2.453 (62.31)

1.625 (41.28)

1.500 (38.10)

0.940 (23.88)

1.984 (50.39)

Size 171.323 (33.60)

2.895 (73.53)

1.750 (44.45)

1.625 (41.28)

Size 171.323 (33.60)

2.689 (68.30)

2.569 (65.25)

1.750 (44.45)

1.625 (41.28)

1.033 (26.24)

2.131 (54.13)

Size 211.478 (37.54)

3.050 (77.47)

2.062 (52.37)

1.938 (49.23)

Size 211.478 (37.54)

2.888 (73.36)

2.929 (74.40)

2.062 (52.37)

1.938 (49.23)

1.263 (32.08)

2.248 (57.10)

Size 231.683 (42.75)

3.255 (82.68)

2.188 (55.58)

2.062 (52.37)

Size 231.683 (42.75)

3.265 (82.93)

3.051 (77.50)

2.188 (55.58)

2.062 (52.37)

1.387 (35.23)

2.368 (60.15)

Size 251.930 (49.02)

4.055 (103.00)

2.311 (58.70)

2.188 (55.58)

Size 251.930 (49.02)

3.772 (95.81)

3.676 (93.37)

2.311 (58.70)

2.188 (55.58)

1.726 (43.84)

2.808 (71.32)

Use (W587) = to denote castellated panel nut.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

36   RHINO 38999 SERIES

Use (W587) = to denote castellated panel nut. See page 47 for necessary 90° contact assembly tooling.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   37Accessories

WPTV-PC-XX-XX

Cap assembly part numbering

Cap assembly part numbering

Accessories – table of styles

Accessories – table of styles
Page 40WPTVSeries identifier

XX-

XX-

XX

Style

Material and finish

Shell size

PC = Plug Cap
RC = Receptacle Cap

ZN = Aluminium, Black Zinc Nickel
RW = Aluminium, Cad Olive Drab
RF = Aluminium, Electroless Nickel
SS = Stainless Steel*RB = Aluminium Bronze*
LZ = Low Smoke Zero Halogen Reinforced Polymer

13
15
17
21
23
25

WPTV-PC-LZ-XX
Page 41*consult factory for availability

Part number example

WPTV-

WPTV-RC-XX-XX
Page 42

PC- ZN- 23-

SeriesPlug Cap
Black Zinc Nickel finish
Aluminium body

WPTV-RC-LZ-XX
Page 43

Shell size 23

The dust cap for the Rhino 38999 series is available in two styles: metal or polymer.
Rhino 38999 caps are all supplied with a 450mm +/– 6mm black Terylene cord lanyard, basic crimp ferrule and crimp
eyelet for the user to terminate to their own specification.

38   RHINO 38999 SERIESRHINO 38999 SERIES   39WPTV-PC-XX-XX

WPTV-PC-LZ-XX

K Metal cap assembly for plugs

K Polymer cap assembly for plugs
Accessories

Accessories

Accessories

Accessories

LENGTH 17.72"  1/4"
(450mm  6mm)
LENGTH 17.72"  1/4"
(450mm  6mm)

Shell size

Part numberØAL

Shell size

Part number

ØALSize 13

WPTV-PC-XX-13

1.161 (29.49)

0.961 (24.41)

Size 13

WPTV-PC-LZ-13

1.485 (37.72)

1.892 (48.06)

Size 15

WPTV-PC-XX-15

1.240 (31.50)

1.186 (30.12)

Size 15

WPTV-PC-LZ-15

1.614 (41.00)

2.116 (53.75)

Size 17

WPTV-PC-XX-17

1.375 (34.93)

1.294 (32.87)

Size 17

WPTV-PC-LZ-17

1.751 (44.48)

2.211 (56.16)

Size 21

WPTV-PC-XX-21

1.610 (40.89)

1.329 (33.76)

Size 21

WPTV-PC-LZ-21

1.985 (50.42)

2.265 (57.53)

Size 23

WPTV-PC-XX-23

1.730 (43.94)

1.534 (38.96)

Size 23

WPTV-PC-LZ-23

2.102 (53.39)

2.471 (62.76)

Size 25

WPTV-PC-XX-25

1.855 (47.12)

1.782 (45.26)

Size 25

WPTV-PC-LZ-25

2.229 (56.62)

2.688 (68.28)

XX = material and finish
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

40   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   41WPTV-RC-XX-XX

WPTV-RC-LZ-XX

K Metal cap assembly for receptacles

K Polymer cap assembly for receptacles
Accessories

Accessories

Accessories

Accessories

LENGTH 17.72"  1/4"
(450mm  6mm)

LENGTH 17.72"  1/4"
(450mm  6mm)

Shell size

Part numberØAL

Shell size

Part number

ØALSize 13

WPTV-RC-XX-13

1.091 (27.71)

0.938 (23.83)

Size 13Size 15

WPTV-RC-XX-15

1.217 (30.91)

1.128 (28.65)

Size 15

WPTV-RC-LZ-13

1.160 (29.46)

1.528 (38.81)

WPTV-RC-LZ-15

1.285 (32.64)

1.608 (40.84)

Size 17

WPTV-RC-XX-17

1.418 (36.02)

1.242 (31.55)

Size 21

WPTV-RC-XX-21

1.573 (39.95)

1.297 (32.94)

Size 17

WPTV-RC-LZ-17

1.438 (36.53)

1.608 (40.84)

Size 21

WPTV-RC-LZ-21

1.648 (41.86)

1.608 (40.84)

Size 23

WPTV-RC-XX-23

1.699 (43.15)

Size 25

WPTV-RC-XX-25

1.825 (46.36)

1.520 (38.61)

Size 23

WPTV-RC-LZ-23

1.773 (45.03)

1.608 (40.84)

1.742 (44.25)

Size 25

WPTV-RC-LZ-25

1.895 (48.13)

1.608 (40.84)

XX = material and finish.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

42   RHINO 38999 SERIESAll dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

RHINO 38999 SERIES   43Installation

Guide to installation documents available on request

Panel cut-out data

Installation

The following documents are available on request or from our website to provide additional information regarding thetermination and installation of Rhino 38999 connectors.

Document title

Description

123GB-0826

Panel cutout dimensions for all sizes and styles

123GB-0839

Assembly instructions for wall mount receptacles with part numbers beginning WPTV-00...

123GB-0840

Assembly instructions for inline receptacles with part numbers beginning WPTV-01...

123GB-0841

Assembly instructions for plugs with part numbers beginning WPTV-06...

123GB-0842

Assembly instructions for jam nut receptacles with part numbers beginning WPTV-07...

123GB-0845

Specified torque settings for contact and backshell assembly

123GB-0846

Contains information regarding crimp tools and settings for carrying out crimp termination tostraight and right angle backshell connectors

Installation

Installation

Shell size

A

B

CImperial

C
MetricDEF

H – max
panel
thicknessJ

Size 130.922(23.42)0.875(22.22)0.128(3.25)

0.134(3.40)

1.010(25.65)0.906(23.01)

0.955(24.26)0.234(05.94)

1.552(39.42)Size 15

1.047(26.59)1.080(25.91)

0.128(3.25)

0.134(3.40)

1.135(28.83)0.969(24.61)

1.085(27.56)0.234(05.94)1.674(42.52)Size 171.219(30.96)1.160(29.46)

0.128(3.25)

0.134(3.40)

1.260(32.00)1.062(26.97)1.210(30.73)0.234(05.94)1.800(45.72)Size 211.422(36.12)

1.350(34.25)0.128(3.25)

0.134(3.40)

1.510(38.35)1.250(31.75)1.460(37.08)0.204(05.18)2.036(51.71)Size 231.547(39.29)1.513(38.43)0.154(3.91)

0.177(4.50)

1.635(41.53)1.375(34.93)

1.585(40.26)0.204(05.18)2.162(54.91)Size 25

1.672(42.47)1.631(41.43)0.150(3.81)

0.177(4.50)

1.760(44.70)1.500(38.10)1.710(43.43)0.204(05.18)2.284(58.01)

Notes:
Rhino 38999 is designed to fit within existing MIL-DTL-38999L panel cutouts when fitting from the rear of the panel in all cases.
When installing wall mount receptacles choose dimensions from either the C Imperial or C Metric columns dependant on the fixings selected.
Jam nut mounting receptacles, Wall mount straight backshell ‘B’ style and all 90˚ backshell ‘C’ style connectors are designed for rear
mounting applications only.
Jam nut max panel thickness is 0.125 (03.18), minimum 0.062 (01.57).
Use (W638) deviation code to specify panel sealing gasket to be supplied with Wall mount connector.
Please note spacing of connectors and cable may affect heat generation and/or cross-talk, and thus should be taken into accountwhen calculating de-rating.

44   RHINO 38999 SERIESRHINO 38999 SERIES   45Installation

Backshell dimensions

Tooling

The dimensions given below are intended to aid with the selection of heatshrink tubes, adaptors and termination
accessories. Rhino 38999 connectors are already supplied complete with backshell components thus eliminating the needto separately procure a suitable strain relief clamp or adaptor.

90˚contact assembly tooling

Rhino 38999 backshells are designed to suit termination by either traditional heatshrink or overmoulding and feature aknurled area for braid retention providing both strain relief and 360 degree screening for when shielded cable is selected.

The contact assembly tooling below is required to terminate connectors with part numbers ending ‘C’ which denotes
a right angle backshell. The tools are required to secure the contact into the backshell assembly. Tooling is genderspecific to pin or socket contacts but generic across connector styles – e.g. Plug and Receptacle. For instructions andrecommended torque values view the latest issue of document reference 123gb-0845 on our website.

Pin contact assembly tooling
Series

Style

Size

294GB –

5063 –

13

Reference view

15
17
21
23
25

Socket contact assembly tooling
Series

Style

Size

294GB –

5064 –

13

Reference view

15
17
21
23
25

Castellated Jam nut (W587) assembly tooling
A castellated panel nut is provided in place of a standard nut when deviation W587 is applied to the connector partnumber. This castellated nut is tightened with the below tooling and used in instances where there are space constraints
which prohibit the use of a spanner, or where an extra element of tamper proofing is desired.
Series

Style

Size

294GB –

5065 –

13

Shell size

ØA

ØB

ØC

ØD

ØE

15

Size 130.804 (20.42)

0.782 (19.86)

0.689 (17.50)

0.592 (15.04)

0.708 (17.98)

17Size 15

0.992 (25.20)

0.940 (23.88)

0.848 (21.54)

0.751 (19.08)

0.867 (22.02)

21

Size 17

1.117 (28.37)

1.033 (26.24)

0.941 (23.90)

0.841 (21.36)

0.957 (24.31)

23

Size 211.429 (36.30)

1.263 (32.08)

1.121 (28.47)

1.073 (27.25)

1.189 (30.20)

25Size 23

1.554 (39.47)

1.387 (35.23)

1.245 (31.62)

1.198 (30.43)

1.314 (33.38)

Size 25

1.554 (39.47)

1.726 (43.84)

1.584 (40.23)

1.537 (39.04)

1.653 (41.99)

Reference view

For 90˚ EMC backshell there is no variation between ØA and ØB; ØB value applies to both diameters.
All dimensions are in inches (mm shown in brackets) and are for reference only. Figure not to scale.

46   RHINO 38999 SERIESRHINO 38999 SERIES   47Installation – tooling

Backshell dimensions

Installation

Range extensions

Torque fixtures

Amphenol Ltd has developed a number of complementary products to the Rhino 38999 range extending its applicability
beyond the traditional interconnect styles and methods. The following information is provided as an indicator of available
Rhino 38999 range extensions but it is by no means exhaustive. Please consult with the Amphenol Application Engineering
team to specify the most appropriate solution for each scenario and should more information be required, then please
request a more detailed data sheet or drawing.

The below torque fixtures are available to order as an assembly aid for the termination of backshells and locking rings to
the correct torque values. Whilst by no means essential, they are a useful aid in reducing termination and assembly time.
For instructions and recommended torque values view the latest issue of document reference 123GB-0845 on our website.

Through Bulkhead Rhino 38999

Torque fixture to assist with assembly of plug connectors
Series

Style

Size

Key

294GB –

5069 –

13 –

N

15 –

A

17 –

B

21 –

C

23 –

D

25 –

E

Reference view

WPTV – B

Torque fixture to assist with assembly of receptacle connectors
Series

Style

Size

Key

294GB –

5070 –

13 –

N

15 –

A

17 –

B

21 –

C

23 –

D

25 –

E

Intermateable with standard Rhino 38999s in a compact
bulkhead penetrating format. Supplied as square flange
mounting or jam nut mounting. Also available in extended
reach penetration shells.

Reference view

J

ZN – 23 – 500 – P

SN

WPTV – Rhino 38999 Series
B – Thru-bulkhead styleJ – Jam nut style (omit for wall mount)
ZN – Material/finish (options W, K, S, B)
23 – Shell size (options 13, 15, 17, 21, 23, 25)
500 – Current rating (options 85, 120, 185, 340, 500, 1000)
P – Contact gender short side (options P, S)
S – Contact gender long side (options P, S)
N – Keyway (options N, A, B, C, D, E)

Reverse Bayonet Rhino 5015
Standard Rhino single-pole power contacts and insulators
housed within MIL-C-5015 reverse bayonet style shells foruse on vehicle applications in particular.

Castellated panel nut (W587)
Part Number

A

B‘E’ Thread

418-2280-13-XX

1.188 (30.18)

0.998 (25.35)

M25

418-2280-15-XX

1.300 (33.02)

1.118 (28.40)

M28

418-2280-17-XX

1.438 (36.53)

1.274 (32.36)

M32

418-2280-21-XX

1.688 (42.88)

1.465 (37.21)

M38

418-2280-23-XX

1.812 (46.02)

1.628 (41.35)

M41

418-2280-25-XX

2.000 (50.80)

1.746 (44.35)

M44

48   RHINO 38999 SERIESWP97 – 06 ZN 23 – 500 – 1

P

N

A

WP97 – Rhino 97 Series
06 – Shell style (options 00, 01, 06, 07)
ZN – Material/finish (options RW, RF, SS, RB)
23 – Shell size (options 13, 15, 17, 21, 23, 25)
500 – Current rating (options 85, 120, 185, 340, 500, 1000)
1 – Contact termination (1, 2, 3, 5, 6, 7, 8)
P – Pin contact gender (options P, S)
N – Keyway (options N)
A – Backshell (options A, B, C)

RHINO 38999 SERIES   49Range extensions

Installation – torque fixtures

Installation

Push-Pull Rhino

Rectangular Multi-Pole Rhino
For use where multiple poles are required. Suitable for use
on batteries. Contact genders are interchangeable and may
also be mixed pin-socket combinations – consult factory foravailability. Supplied with crimp or busbar style contacts.
Contains safety interlock contacts as standard.

Standard Rhino single-pole power contacts and insulators
housed within a breakaway style shell for rack and panel orpush-pull applications.

WPPP – 06 ZN

23 – 500 – 1

P

N

WPRR – 06 ZN

A

WPPP – Rhino Push-Pull Series
06 – Shell style (options 00, 01, 06, 07)
ZN – Material/finish (options RW, RF)
23 – Shell size (options 13, 15, 17, 21, 23, 25)
500 – Current rating (options 85, 120, 185, 340, 500, 1000)
1 – Contact termination (1, 2, 3, 5, 6, 7, 8)
P – Pin contact gender (options P, S)
N – Keyway (options N, A, B, C, D, E)
A – Backshell (options A, B, C)

WPRR – Rectangular Multi-Pole Rhino Series
06 – Shell style (options 00, 06)
ZN – Material/finish (options RW, RF)
3x1 – Contact array (X contacts by Y contacts)
185 – Current rating (options 85, 120, 185, 340, 500, 1000)
1 – Contact termination (1, 2, 3, 5, 6, 7, 8)
P – Contact gender (options P, S)
N – Keyway (options N, A, B, C)
A – Backshell (options A, B, C)

Rhino LITE

Circular Multi-Pole Rhino 38999
Rhino LITE is adapted for use with aluminium power cableor busbars and is almost 40% lighter than Rhino 38999.
On applications where weight is at a premium, Rhino
LITE, when used with compatible aluminium conductors,
results in overall power system weight savings of over
30% on average.

WPTV – 06 ZN
WPTV – Rhino 38999 Series
06 – Shell style (options 00, 01, 06, 07)
ZN – Material/finish (options RW, RF, SS, RB, RT)
23 – Shell size (options 17, 21, 23, 25)
500 – Current rating (options 185, 340, 500, 1000)
1 – Contact termination (1, 2, 3, 5, 6, 7, 8)
M – Aluminium contact gender (options M, F)
N – Keyway (options N, A, B, C, D, E)
A – Backshell (options A, B, C)

23 – 500 – 1

MN

3x1 – 185 – 1

P

N

A

For use where multiple poles are required in a circularformat. Supplied with crimp or busbar style contacts.
Contains safety interlock contacts as standard.

WPTV – 06 ZN 33 – 3 – 185 – 1

A

P

N

A

WPTV – Rhino 38999 Series
06 – Shell style (options 00, 01, 06, 07)
ZN – Material/finish (options RW, RF, SS, RB, RT)
33 – Shell size (options 29, 33, 37, 41)
3 – Number of contacts
185 – Current rating (options 85, 120, 185, 340, 500, 1000)
1 – Contact termination (1, 2, 3, 5, 6, 7, 8)
P – Contact gender (options P, S)
N – Keyway (options N, A, B, C, D, E)
A – Backshell (options A, B, C)

Products are sold subject to Amphenol’s conditions of sale (“the standard conditions”). All specifications and statements contained herein are
believed to be correct at the time of printing, but no representation or warranty, express or implied, is given as to any specification or statement
contained herein. Product specifications including performance characteristics are typical only and subject to deviation. Specifications are also
subject to change without notice. Users should not assume that all safety measures are indicated or that other measures may not be required.
No representation or warranty, express or implied, is given that any use of products (including any stated or suggested use) does not infringe any
patent, registered design or other third party rights and no stated or suggested use of products can be taken to recommend any such infringement.

50   RHINO 38999 SERIESRHINO 38999 SERIES   51Range extensions

Range extensions

Range extensions

Range extensions

Design checklist

Notes

Min/max/ambient/working temperatures?
Space envelope inc. moving obstructions?
Weight restrictions?

Notes

Design checklist

Operating environment

Mechanical fixing/supports?
Shock and vibration levels?
Sealing requirements mated/unmated?

Electrical performance and load
Peak voltage and current?
Steady state voltage and current?
Duration of electrical load?
De-rating requirements at ambient temperature?
Screened or unscreened termination?

GeneralSpecification requirements e.g. Mil spec, RoHS, GVA, etc?
Mounting preference – sq. flange, jam nut or in-line?
Panel thickness?
Straight or right angle backshell?
Cable source, size and type?
Contact gender and style?
Material and plating preference?
Keyway orientations?
Cable exit angle?
Accessories e.g. sealing gasket, castellated nut, caps?

Tooling
Crimp tooling and die set needs?
Assembly tooling and torque fixture needs?
Assembly instructions to be provided?

Added value solutions
Termination or kitting?
Cable assembly inc. overmoulding?
Bus-bar or box/panel build?
EMI filtering?

Commercial
Export licence requirements e.g. ITAR, end user statement?
Cost budget?
Alternative solution?

52   RHINO 38999 SERIESRHINO 38999 SERIES   53

Notes

Notes

Notes

Notes

54   RHINO 38999 SERIESRHINO 38999 SERIES   55BWC 5638 11/17

Worldwide sales contacts
EuropeAmphenol Ltd, UK
Thanet Way, Whitstable
Kent, CT5 3JF
United Kingdom
T: +44 1227 773 200
Amphenol Socapex, France
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FranceT: +33 3 24 22 32 70
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Am Kleinbahnhof 466740 Saarlouis
Germany
T: +49 6831 981 00

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Amphenol Switzerland
and South Centre
Switzerland, Slovenia, Serbia,
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Greece, Bulgaria
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Austria, Poland,
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North America

Asia

Amphenol PCD USA
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USA
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422-040, Korea
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Japan
T: +81 77 553 8501

Amphenol Canada Corporation
605 Milner Avenue
Toronto, Ontario
CanadaM1B 5X6
T: +1 416 291 4401

Amphenol Interconnect India
Private Limited
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Pune 411 026
India
T: +91 203 068 8304

Amphenol PCD CO Ltd, China
Building 21, 1st Liao Keng
Industrial Zone, Shi Yan Street
Bao An District, Shenzhen
518108China
T: +86 755 8173 8000

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Aires
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Other areas

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Brazil
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Yaroslavskaja Street 8129164 Moscow
RussiaT: +7 495 937 6341

For more information call +44 (0)1227 773200
Amphenol Ltd Thanet Way Whitstable Kent CT5 3JF | Email: info@amphenol.co.uk | www.amphenol.co.uk
November 2017