an Amphenol company

Catalog C-012 Rev. D2

POSITRONIC INDUSTRIESAbout Us
Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products.
Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We
are committed to maintaining this reputation by continuous implementation of our Complete Capability concept.

Complete Capability
Design & Development• Designs new connectors and modifies existing connectors to meet industry requirements• Continuously conducts marketing studies to identify industry needs for new products• Ongoing interest in unique connector designs
Tooling
Machining• Tooling support for all manufacturing areas within company• Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide
Machining• Automatic screw machines produce finely crafted contacts and hardware for connector bodies• Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe
Molding• Molds all plastic connector components such as insulators, hoods, angle brackets and more
• Overmold capability available
Plating• Applies gold and other metal finishes to connector components to any required thickness• Plating conforms to all military specifications

Molding

Quality Assurance Lab• Quality assurance system certified to ISO 9001. Soon certification to AS9100!
• Maintains aggressive TQM program• Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirements
Finished Stock Inventory• Each main factory location maintains a large inventory of connector components and accessories• Same day shipments available on many standard connector products• Stocking agreements available for qualified customers
Worldwide Sales & Service• Responsive attitude toward customer needs• Fully trained sales staff located worldwide• Facilities located in USA, France, India, Puerto Rico, and Singapore.

Products described within this catalog may beprotected by one or more of the following US. patents:#4,900,261#6,260,268#5,255,580#6,835,079

Patented in Canada, 1992

#5,329,697#7,115,002

Other Patents Pending

Finished Stock Inventory

Unless otherwise specified, dimensional tolerances are:
1)
2)
3)
4)

±0.03 mm [0.001 inches] for male contact mating diameters.
±0.08 mm [0.003 inches] for contact termination diameters.
±0.13 mm [0.005 inches] for all other diameters.
±0.38 mm [0.015 inches] for all other dimensions.

Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since thetechnical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes noresponsibility for results obtained or damages incurred from use of such information in whole or in part.

Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198
POSITRONIC IS AN ITAR REGISTERED COMPANY

Positronic Industries is proud to participate in theimportant work of the following organizations....

PICMG® and PICMG® logo are registeredtrademarks of the PCI Industrial Computers
Manufacturers Group.
www.picmg.com

www.psma.com

i

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

POSITRONIC CABLIZED CONNECTORSSAVE TIME AND MONEY! Let Positronic support yourconnector requirements by cablizing your Power connector
selection. Positronic offers technical support andmanufacturing capability for cablized connectors. Contact
your factory direct sales representative for details!

Quality Assurance
Engineering Management

Design and Testing Service
Positronic Industries’ Engineering Department:
1. Works closely with customers.

Springfield Cable Assembly

Puerto Rico Cable Assembly

2. Prepares component and cablized connector
systems, hardware design, and performance
specifications.
3. Designs each system in accordance withapplicable customer, domestic, and international
standards.
4. Defines and directs required performance andverification testing.

Connectors Designed To Customer Specifications
Positronic connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage andclearance distances; longer PCB terminations; customer specified hardware.

Positronic can develop and tool new connector designs
with reasonable price and delivery.
Contact Technical Sales with your particular requirements.

ii

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

I N F I N I T Y

HIGH POWER CONNECTION SYSTEMS FEATURE:
The Infinity High Power Connector series is offered to the electronics industry as ahigh power interface with a wide variety of features. The exceptional features of thisseries provide solutions for system design challenges created by increasing power
consumption. Notable features include:■

Solid machined true power contacts which provide superior power density■

Single contact ratings up to 40 amperes continuous for Infinity series and up to
100 amperes continuous for Mini Infinity series.

■

Hot-plug capability

U

Di

•

EC

Compliant

RoHS Compliant
options available!

5/

IT

RoHS

IES

POS

NIC INDU
TR

Sequential contact mating options

O

S

■

rE

Outstanding blind mating

• pe

■

R

rec

tive 2002/9■

A.C. or D.C. Input■

Recessed female contacts for safety considerations■

Multiple power contacts provide efficient current distribution for multi-voltage
centralized power applications■

Multiple power contacts can be paralleled together for single voltage distributed
power applications■

A wide variety of options, termination styles and contact variations■

U.L and C.S.A recognition

These outstanding features make the Infinity an excellent choice as a power interface formany power applications including telecom, datacom, and computing platforms.
iii

GENERAL INFORMATION

InfinityHigh Power
Connector

TABLE OF CONTENTS
Positronic Industries
connectpositronic.com

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Connection Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Demystifying Current Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Large Surface Area Contact Mating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compliant Press-Fit Terminations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blind Mating System and Sequential Mating System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Specific Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Specific Arrangements and General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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MMIP SERIES

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IP SERIESDIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

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Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Rise Curves and Connector Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Outline Dimensions and Cable Connector . .NEW!
.........................................
Straight Solder Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Solder Board Mount Connector Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Compliant Press-Fit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Compliant Press-Fit Board Mount Connectors Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Solder Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Solder Board Mount Connectors Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Compliant Press-Fit Board Mount Connectors and Contact Hole Patterns. . . . . . . . . . . . .
Ordering Information Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Rise Curves and Connector Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Outline Dimensions and Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Solder Board Mount Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Solder Board Mount Connector Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Compliant Press-Fit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Compliant Press-Fit Board Mount Connectors Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Solder Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Solder Board Mount Connectors Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Compliant Press-Fit Board Mount Connectors and Contact Hole Patterns. . . . . . . . . . . . .
Ordering Information Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Contact Variants and Connector Mating Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Outline Dimensions and Cable Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Solder Board Mount Connector and Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Compliant Press-Fit Board Mount Connectors and Contact Hole Patterns . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Solder Board Mount Connectors and Contact Hole Patterns . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90º) Compliant Press-Fit Board Mount Connectors and Contact Hole Patterns. . . . . . . . . . . . .
Ordering Information Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TABLE OF CONTENTS
Positronic
Positronic Industries
connectpositronic.com
connectpositronic.com

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Removable Contact Technical Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Contact Technical Information and Removable Crimp Contact Size 20. . . . . . . . . . . . . . . . . . . .
Removable Crimp Contact Size 16 and Removable Solder Cup Contact Size 16 . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contact Size 12 and Removable Solder Cup Contact Size 12 . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contact Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable 100 amp High Current Crimp Contact Size 8 andRemovable Solder Cup Contact Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable High Voltage Contact Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Shielded Contacts Size 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEW!

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Crimping Information For Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Soldering and Crimping Information For Shielded Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crimping Tools and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Application Tools Cross Reference List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Press-Fit User Information and Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compliant Press-Fit Termination Connector Installation Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compliant Press-Fit Connectors Printed Hole Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A

41
42
43
44
45

APPLICATION TOOLS

E

49-50
51
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53-54
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57

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Panel Mounting Plate With Floating Bushings, Floating Bushings Panel Mount Cutout andDirect Mounting Panel Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Mounting Style Options, Panel Float Mount and Float Mount Panel Cutout . . . . . . . . . . . . . . . . .
Cable Adapters and Fixed Female Jackscrew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating Male Jackscrew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NEW!

58
59
60
61

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

ACCESSORIESRREMOVABLE CONTACTS

InfinityHigh Power
Connectorsv

GENERAL INFORMATION

InfinityHigh Power
Connector

CONNECTION SYSTEMS
Positronic Industries
connectpositronic.com✦ SYSTEM 1 ✦MOTHER BOARDDAUGHTER BOARD

MALE:
Right Angle (90º) Solder
Contacts
Typical Part Numbers:
MIP30M400A1
IP56M400A1
Right Angle (90º) Press-Fit contacts
available for MIP30, MMIP18, andIP56 variant connectors

FEMALE:
Straight Solder or
Press-Fit Contacts
Typical Part Numbers:
MIP30F300A1 - Straight Mount
IP56F300A1 - Straight Mount✽ NOTE:
Crimp removable contacts must be ordered separately. See pages 41-48 of this catalog for ordering information.

✦ SYSTEM 2 ✦✦ SYSTEM 3 ✦PANEL MOUNT TO
RIGHT ANGLE (90º) BOARD MOUNTCABLE TO RIGHT ANGLE(90º) BOARD MOUNT✽ FEMALE:
Crimp Contacts Installed(*contacts ordered separately)

Typical Part Numbers:
MIP30F00830 with FC116N2
IP33W9F0H00 with
FC116N2 and FC612N2(*contacts ordered separately)

Typical Part Numbers:
MIP30M0000 with MC116N
IP48M00E0 with MC116N

MALE:
Right Angle (90º) Solder Contacts

FEMALE:
Right Angle (90º) Solder Contacts

Typical Part Numbers:

Typical Part Numbers:

MIP30M400A1
IP33W9M400A1
Right Angle (90º) Press-Fit contacts available for
MIP30, MMIP18, IP48 and IP56 variant connectors

1✽ MALE:
Crimp Contacts Installed

Fixed
Jackscrew
Available on
IP series
connectors only.

Mounting Plate with
Float Bushing: For direct
mounting of connector topanel not using mounting
plate, order Typical Part
Number: IP33W9F0000
Float mount options
available, see pages
58 & 59.

Short RotatingJackscrew
Available on
IP series
connectors only.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

MIP30F400A1
IP48F40TA1
Right Angle (90º) Press-Fit contacts available for
MIP30, MMIP18, IP48, and IP56 variant connectors

GENERAL INFORMATION

InfinityHigh Power
Connectors

CONNECTION SYSTEMS
Positronic Industries
connectpositronic.com✦ SYSTEM 5 ✦✦ SYSTEM 4 ✦CABLE TO CABLE CRIMP CONTACTSCABLE TO STRAIGHT BOARD MOUNTFEMALE:
Straight Solder or
Press-fit Contacts

Short RotatingJackscrew
Available on
IP series
connectors only.

Typical Part Numbers:✽ MALE:
Crimp Contacts Installed(*contacts ordered separately)

MIP30F9300A1
IP18F30TA1

Typical Part Numbers:
MIP30M0000 with MC116N
IP48M00E0 with MC116N

Fixed Jackscrew
Available on
IP series
connectors only.

Fixed Jackscrew
Available on IP seriesconnectors only.

✽ MALE:
Crimp Contacts Installed✽ FEMALE:
Crimp Contacts Installed

Short RotatingJackscrew
Available on
IP series
connectors only.

(*contacts ordered separately)

Typical Part Numbers:
MIP30M0000 with MC116N
IP18M00E0 with MC116N(*contacts ordered separately)

Typical Part Numbers:
MIP30F0000 with FC116N2
IP48F00T0 with FC116N2✽ NOTE:
Crimp removable contacts must be ordered separately. See pages 41-48 of this catalog for ordering information.

✦ SYSTEM 6 ✦PANEL MOUNT TO CABLE CONNECTOR WITH CABLE
ADAPTER AND LONG ROTATING JACKSCREWAVAILABLE ON IP SERIES CONNECTORS ONLY

✦ SYSTEM 7 ✦RIGHT ANGLE (90º) BOARD MOUNT TO
RIGHT ANGLE (90º) BOARD MOUNT✽ FEMALE:
Crimp Contacts Installed

Fixed
Jackscrew(*contacts ordered separately)

FEMALE:
Right Angle (90º)
Solder Contacts

Typical Part Numbers:

Typical Part Numbers:

IP48F0HT0 withg FC116N2

MIP30F400A1
IP56F400A1
Right Angle (90º) Press-Fit
contacts available for MIP30,
MMIP18, IP48 and IP56
variant connectors

Connector may besupplied less cable
adapter, order TypicalPart Numbers:
IP48M00E0
or IP48M00EL0
with MC116N.

MALE:
Right Angle (90º)
Solder Contacts

Mounting Platewith Float Bushing:
For direct mountingof connector to panel
not using mounting
plate, order TypicalPart Number:
IP48F00T0

Typical Part Numbers:
MIP30M400A1
IP56M400A1
Right Angle (90º) Press-Fit
contacts available for MIP30,
MMIP18, IP48 and IP56
variant connectors✽ MALE:
Crimp Contacts Installed(*contacts ordered separately)

Typical Part Number:
IP48M0JEL0 with MC116NLong RotatingJackscrew
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

2

GENERAL INFORMATIONUSER INFORMATION
Positronic Industries
connectpositronic.com

InfinityHigh Power
Connector

DEMYSTIFYING CURRENT RATINGS
Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating
is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufacturers
list different current rating values. While it is true that material choices and design can enhance a connector’s current
rating, the test method by which the rating was developed must be understood when evaluations are made.
Users of connectors for power applications are entitled to current rating test details in order to make an informed
choice. Ideally, a connector’s current rating should be developed within the application for which it is being considered.
Although ideal, this approach is not always practical given the many differing applications. In order for connector manufacturers to give potential product users an idea of what can be expected, connectors are given current ratings basedon a specific test method.
A wide variety of test methods are employed in order to develop current ratings for connectors. Some of thesemethods come from standards that are recognized industry-wide, while others are unique to the manufacturer or user.
These various test methods can produce different results for the same product. It is no wonder confusion sometimes
results.
There are key factors that, when understood, can help in choosing the right power connector. All test methods used
to rate current have similarities; however, there are variables in applying the test methods which explain differingresults.
Current ratings are usually established by first developing a temperature rise curve. This curve plots temperaturerise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector atvarious currents. When a defined failure is reached, the test ends. The highest current level achieved is usually listed
as the current rating.
The temperature rise curve, and therefore the current rating, will change when certain key factors are varied.
These are:●

Where is the temperature sensing probe placed? If placed on the contact in the matingarea (the hottest spot), the results will be quite different than if placed on the outside of theconnector body.

●

Are the contacts being tested and rated in free air or are they contained within theconnector housing? Contacts will obviously be cooler in free air.

●

Are all of the contacts in the connector under load? If only part of the contacts
are under load, the temperature rise could be less.

●

What is the defined failure? Does the test end when the temperature rise reaches 30°C, 40°C,
or some other number? Does it end when the temperature rise plus ambient temperatureequal the operating limit of the connector housing? The current rating will be fixed by thedefined failure point.

●

How were the test samples prepared? Were the samples energized through a P.C. board?
How many layers? How large were the traces? What was the weight of the copper? Were
the samples energized through wire? What size was the wire? How long was the wire? Was
the sample tested in static or forced air conditions? All of these factors can affect coolingcharacteristics.

Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop
the rating. When the test method is understood, evaluating and comparing power connectors for specific applications
becomes much less of a mystery.
3

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

LARGE SURFACE AREA
CONTACT MATING SYSTEM

GENERAL INFORMATION

InfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com

THE INFINITY HIGH POWER CONNECTOR SERIES
utilizes Positronic Industries’

LARGE SURFACE AREA CONTACT MATING SYSTEM• Separates mechanical and electrical functions for superior performance• “Closed Entry” design prevents damage to female contacts and will not allow
misaligned or bent contacts to enter• Precision machined from solid copper alloy• Uniform insertion withdrawal forces through repeated mating cycles

WHY IS THE L.S.A. SYSTEM SUPERIOR?
The primary function of connector contacts is electrical conductivity. Also, a mechanical function is required
to provide normal force between male and female
contacts.
In order to provide for proper mechanical characteristics, material that has good memory or “springiness”
must be chosen. This will ensure contact normal force ina coupled condition and allow for repeated coupling anduncoupling.
Unfortunately, many materials that have goodmemory characteristics have low electrical conductivity.
For instance, beryllium copper is a good choice formechanical function; however, some beryllium copper

alloys are poor conductors and have relatively low
conductivity ratings.
The conductivity path of many contact designs
goes directly through materials that have beenchosen based on mechanical need. If these materials
have a low conductivity rating, increased contact resistance will result.
Positronic’s Large Surface Area Contact Systemseparates the mechanical and electrical functions. A
spring retention member provides normal forces, while
the electrical conductivity path is through highly conductive contact material. See above detail.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

4

GENERAL INFORMATIONCOMPLIANT PRESS-FITTERMINATIONS

Positronic Industries
connectpositronic.com

InfinityHigh Power
Connector

POSITRONIC INDUSTRIES'
BI-SPRING POWER PRESS-FIT TERMINATIONSThe Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable.
Reliable, solderless connections from connectors tobackplanes started with solid press-fit technology.
Although these are still used today, concerns about board
damage led to the use of compliant press-fit technology.
This technology allows the connection to be made throughcompliance of the contact termination along with P.C.
board hole deformation. Although risk of damaged P.C.
boards and backplanes is lessened, damage can still

Bi-Spring Power Press-Fit
Compliant Terminations

occur due to relatively high insertion and extraction forces.
The next step in press-fit technology is a highly reliable
connection between the contact termination and backplane that is accomplished with reduced insertion andextraction forces. This eliminates risk of P.C. board andbackplane damage. This technology exists today with
Positronic Industries' Bi-Spring Power Press-Fit
Termination.

●

The relatively low insertion and extraction forces of Bi-Spring Power Press-Fit
contacts do not produce stresses in P.C. boards and backplanes that canoccur with higher insertion forces. These stresses can cause board warpageand hole damage. Average insertion and extraction forces of size 16 contacts
are 22 N [5 lbs.] per contact. Average insertion and extraction forces of size
12 contacts are 133 N [30 lbs.] per contact. Average insertions forces of size 8
contact are 133 N [30 lbs.] per contact.

●

Connector systems utilizing Bi-Spring terminations use mounting screws to secure
the connector to the P.C. board or backplane. Stresses that occur during coupling,
uncoupling or shock and vibration of systems are not transferred to the P.C. boards
or backplanes through the press-fit connection. The electrical integrity of theconnector to board interface is maintained; this is particularly important in power
applications. Bellcore GR1217 details a preference for mounting hardware whenusing press-fit terminations.

●

Size 16 Bi-Spring terminations are designed to meet the performance requirements and hole diameters aslisted in the internationally recognized specification IEC60352-5.

●

Lower insertion and extraction forces eliminate the need for expensive pressing equipment.

OMEGA SIGNAL LEVEL PRESS-FIT TERMINATIONS
Today’s power supplies feature communication
options with the host system. The power interface musthave reliable signal level connections.

Omega Signal Level Press-Fit
Compliant Terminations

5

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Positronic Industries' Omega Press-Fit terminations
are the perfect solderless connection companion to BiSpring Power Press-Fit terminations.

BLIND MATING SYSTEMAND SEQUENTIAL MATING SYSTEM

GENERAL INFORMATION

InfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com◆ BLIND MATING SYSTEM molded in guides allow for misalignment up to 4.19mm [0.165
inch] for MMIP series and 7.62 mm [0.300 inch] offset for MIP and IP series.
◆ SEQUENTIAL MATING MALE AND FEMALE CONTACTS may be specified to provide
3.00 mm [0.118 inch] nominal steps in mating length.
Safety recessed female
contacts available"Lead-in" allows for up to
7.62 [0.300] misalignment for MIP
and IP series, up to 4.19 [0.165]
misalignment for MMIP series.
Three (3) mating lengths
are available on the fixedcontact male connector

Consult Technical Sales for assistance when
specifying Sequential Mate Contacts.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

6

GENERAL INFORMATION

InfinityHigh Power
Connector

APPLICATION SPECIFIC
ARRANGEMENTS

Positronic Industries
connectpositronic.com

The Infinity High Power Connector design allows for the development of application specific contact arrangements ina timely manner and at a reasonable price. After reviewing the following basic information, contact Technical Sales
with your current, voltage, and safety requirements. We look forward to working with you to develop a connector foryour specific needs.

BASIC CONNECTOR DIMENSIONS
MALE CONNECTORFEMALE CONNECTOR

MMIP Series

MMIP Series

IP Series
97.50[3.839]

97.50[3.839]

32.03 [1.261]

29.80 [1.173]

7

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

33.51 [1.319]

29.80 [1.173]

APPLICATION SPECIFIC
ARRANGEMENTS

Four Contact Sizes to Choose From
A high performance size 8 contact rated at 100
Amps is available for use with 6 AWG wire.
Ø3.61 [0.142]

Size 8 contact

GENERAL INFORMATION

InfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com

Many Termination Types Can Be Supplied
Straight Solder or Press-Fit
Right Angle (90°) Solder or Press-Fit
Crimp Removable
Removable Solder Cup
Different Termination Types can be mixed
within a single connector

Ø2.39 [0.094]

Popular Options
Size 12 contact

Ø1.57 [0.062]

Sequential Mating
Recessed Female Contacts
Selective Loading

Size 16 contact
Ø1.02 [0.040]

Size 20 contact

Let us know what your current, voltage and safety
requirements are as well as contact termination andmounting needs. We look forward to developing a power
connector for your specific application.

Contact sizes and termination types may
be mixed within a single connector.

GENERAL PRODUCT INFORMATIONThe Infinity Power Connector series was developed tomulti-voltage centralized power applications. Contacts

supply the electronics industry a high power interface

can also be paralleled together to meet high current

with features which allow the user flexibility in overcom-

requirements of single voltage distributed power applica-

ing the design challenges created by the increasing

tions. This, coupled with many outstanding features andpower consumption of systems.

options, makes the connector an excellent choice as the

The availability of more computing capability in a given
space, as well as reductions in the voltages that are

power interface for telecom, datacom, and computing
platforms, as well as other power applications.

required to drive modern electronic devices, facilitated aneed for power interfaces with greater power density.
Along with higher power density, today’s power interfaces are expected to provide features and options whichsimplify system designs. Much of the time, these mustbe packaged into a single connector and of course quality, reliability and value are a must. Infinity High Power
Connectors use contacts which are machined from solid
copper alloys and utilize Positronic Industries’ Large
Surface Area contact system. These features provide
superior current carrying performance. A multitude ofpower contacts allow for efficient distribution of current in

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

8

Infinity
High Power
Connector

TECHNICAL CHARACTERISTICS
Positronic Industries
connectpositronic.com

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:MECHANICAL CHARACTERISTICS:

Insulator:

Glass-filled polyester, UL 94V-0,
blue color.

Blind Mating System:

Molded in guides allow for misalignment up to 4.19 mm [0.165 inch]

Contacts:

Precision-machined copper alloy
with gold flash over nickel, or 0.76
microns [0.000030 inch] gold overnickel, or 1.27 microns [0.000050
inch] gold over nickel. Soldercoated terminations optional.

Polarization:

Provided by connector bodydesign.

Removable Contacts:

Insert contact in rear face of
insulator; release from front faceof insulator. Female contacts
feature “Closed Entry” design.

Mounting Screws:

Steel, zinc plated.

Push-on Fastener:

Spring-temper copper alloy,
tin plated.
Steel, zinc plated.

MMIP SERIES

Float Mount Bushing:Removable Contact Retention
in Connector Body:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:
Fixed Contacts:

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

40 amperes, continuous.
20 amperes, continuous.
5 amperes.

Initial Contact Resistance;
maximum:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

Resistance to Solder Heat:
0.001 ohms.
0.0016 ohms.
0.007 ohms.
Per IEC 512-2, Test 2b.

Insulator Resistance:

5 G ohms per IEC 512-2, Test 3a.

Voltage Proof:

2000 V rms per IEC 512-2, Test 4a,
Method C.

Hot Pluggable (50 Couplings
per U.L. 1977, Paragraph 15):Size 12 Contact:
Creepage Distances:

Consult Technical Sales for
information about your specificconnector choice.

Working Voltage:

Consult Technical Sales for
information about your specificconnector choice.

For RoHS options
see page 16.

IT

U

5/

EC

•

IES

rE

Compliantrective 2002/9

Recognized by various safety agencies.
Consult Technical Sales for updated list.

9Compliant Press-Fit
Terminations:

Printed Board
and Panel Mounting Holes:

Float Mount Shoulder Screw:

TR

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RoHS
Di

Safety “Recessed in
Insulator” Contacts:

Printed board terminations, bothstraight and right angle (90º). Size
12 and 16 female contacts feature“Closed Entry” design. Size 20
female contacts feature “Rugged
Open Entry” design.
44N [10 lbs.], minimum.
260ºC [500ºF] for 10 seconds
duration per IEC 512-6, Test 12e,25-watt soldering iron.
Two level and three level systems
featured. Consult Technical Sales
for application assistance with contact sequencing.
Size 16 female contacts may berecessed 5.00 mm [0.197 inch]
below the face of the female
connector insulator per safety
requirements. Consult Technical
Sales for ordering information.
Size 12, 16 and 20 contacts areavailable with Compliant Press-Fit
Contact Terminations. Consult
Technical Sales for electrical andmechanical characteristics.
Mounting holes provided inconnector body for both printed
board and panel mounting.
Self-tapping screws or push-on
fastener options are available.

NIC INDUS

POSOSequential Contact
Mating System:

250 VAC at 25 amperes.
Consult Technical Sales for
information about your specificconnector choice.

Clearance Distance:R

Fixed Contact Retention
in Connector Body:

67N [15 lbs.] per IEC 512-8, Test 15a.
67N [15 lbs.] per IEC 512-8, Test 15a.
44N [10 lbs.] per IEC 512-8, Test 15a.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Mechanical Operations:
Systems 1, 2 & 7:
Systems 3, 4 & 5:

Provides up to 2.03 mm[0.080 inch] float.
200 couplings.
250 couplings.

CLIMATIC CHARACTERISTICS:
Working Temperature:-55ºC to +125ºC.

Infinity
High Power
Connectors

CONTACT VARIANTS AND
CONNECTOR MATING DIMENSIONS

Positronic Industries
connectpositronic.com

CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE

MMIP14W9 VARIANT

12 Size 12 Contacts

9 Size 12 and 5 Size 20 Contacts

MMIP SERIES

MMIP12W12 VARIANT

MMIP18 VARIANT

MMIP31W6 VARIANT

18 Size 16 Contacts

6 Size 12 and 25 Size 20 Contacts

Refer to pages 7 & 8 forApplication Specific Arrangements

CONNECTOR MATING DIMENSIONSStraight Board Mount orPanel Mount Female toStraight Board Mount orPanel Mount Male

Right Angle (90º) Board
Mount Female toStraight Board Mount
or Panel Mount Male.

Straight Board Mount
or Panel Mount Female
to Right Angle (90º)
Board Mount Male.

Right Angle (90º)
Board Mount Female
to Right Angle (90º)
Board Mount Male.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

10

Positronic Industries
connectpositronic.com

CONNECTOR OUTLINE DIMENSIONSAND CABLE CONNECTOR

InfinityHigh Power
Connector

CONNECTOR OUTLINE DIMENSIONSFOR USE WITH CODE 0, 3, 32, 93, 4, 42, AND 63

FEMALE

MALE

MMIP SERIESNEW!

CABLE CONNECTORFOR USE WITH SIZE 12, 16 AND 20 REMOVABLE CONTACTS
CODE 0CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

MALE

FEMALEFor information regarding size 12, 16 and 20 removable contacts, see Removable Contact section, pages 41-48.
11

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CODE“A” LENGTH

33.70 [0.146]

32

9.58 [0.377]

STRAIGHT SOLDER
BOARD MOUNT CONNECTORSAND HOLE PATTERNS

Positronic Industries
connectpositronic.com

STRAIGHT SOLDER BOARD MOUNT CONNECTORSCODE 3 AND CODE 32
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

Size 12 contacts

Size 12 contacts

MMIP SERIESInfinityHigh Power
Connectors

Size 20 contacts

MMIP14W9

MMIP12W12Size 16 contacts

Size 20 contacts

Size 12 contacts

MMIP18

MMIP31W6

STRAIGHT SOLDER CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR MALE CONNECTOR
USE MIRROR IMAGE FOR FEMALE CONNECTOR

MMIP12W12

MMIP14W9

MMIP18
MMIP31W6
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes for size 20 contact holes.
Suggested ø2.11 [0.083] holes for size 16 contact holes.
Suggested ø2.90 [0.114] holes for size 12 contact holes.
Suggested ø3.96±0.08 [0.156±0.003] holes for connector mounting holes.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

12

STRAIGHT COMPLIANT PRESS-FIT
BOARD MOUNT CONNECTORSAND HOLE PATTERNS

Positronic Industries
connectpositronic.com

InfinityHigh Power
Connector

STRAIGHT COMPLIANT PRESS-FIT CONNECTORSCODE 93
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

Size 12 contacts

Size 12 contacts

Size 20 contacts

MMIP14W9

MMIP12W12

MMIP SERIES

Size 16 contacts

Size 12 contacts

MMIP18Size 20 contacts

MMIP31W6

STRAIGHT COMPLIANT PRESS-FIT CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR MALE CONNECTOR
USE MIRROR IMAGE FOR FEMALE CONNECTOR

MMIP SERIES
MMIP12W12

MMIP14W9

MMIP18
MMIP31W6
SUGGESTED PRINTED BOARD HOLE SIZES:NOTE: See page 57 for suggested printed board drill hole sizes, recommended
plating and finished hole sizes for compliant contact termination positions.

13

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

For press-fit connector installation tools, see pages 55-57.
For mounting screw options, see page 55.

RIGHT ANGLE (90º) SOLDER
BOARD MOUNT CONNECTORSAND HOLE PATTERNSInfinityHigh Power
Connectors
CODE“A” LENGTH

43.70 [0.146]

42

9.58 [0.377]

10.50 [0.413]
TypicalSize
Size12
12 contacts
contacts

RIGHT ANGLE (90º) SOLDER BOARD MOUNT CONNECTORSCODE 4 AND CODE 42
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

Ø2.29 [0.090]
Typical6.00 [0.236]
Typical"A"
Typical10.50 [0.413]
TypicalSize 12 contacts

Ø2.29 [0.090]
Typical6.00 [0.236]
TypicalSize 20 contacts

MMIP14W9
MMIP14W9

Ø1.60 [0.063]
Typical5.00 [0.197]
Typical

10.00 [0.394]
Typical

10.00 [0.394]
TypicalSize 20 contacts

Size 12 contacts

MMIP12W12
MMIP12W12"A"
TypicalØ0.71 [0.028]
Typical3.25 [0.128]
Typical"A"
Typical

MMIP SERIES"A"
TypicalPositronic Industries
connectpositronic.com"A"
Typical10.50 [0.413]
TypicalSize
Size1212contacts
contacts

Size 16 contacts

Size 16 contacts
MMIP18
MMIP18

Ø2.29 [0.090]
Typical6.00 [0.236]
Typical"A"
Typical
10.00 [0.394]
TypicalSize
2020
contacts
Size
contacts

Ø0.71 [0.028]
Typical3.25 [0.128]
Typical

MMIP31W6
MMIP31W6

RIGHT ANGLE (90º) SOLDER CONTACT HOLE PATTERNS
37.00 [1.457]
11.75 [0.463]
3.92 [0.154]

HOLE PATTERN SHOWN IS FOR MALE CONNECTOR
USE MIRROR IMAGE FOR
18.50 [0.728]
11.75 [0.463]
FEMALE CONNECTOR
11.75 [0.463]
3.92 [0.154]

3.25 [0.128]
Typical6.00 [0.236]
Typical10.50 [0.413]

10.50 [0.413]

MMIP12W12

10.00 [0.394]

37.00 [1.457]
5.00 [0.197]
Typical5.00 [0.197]
Typical
10.00 [0.394]

MMIP183.25 [0.128]
Typical

MMIP14W9

37.00 [1.457]
2.50 [0.098]

18.50 [0.728]
12.50 [0.492]
4.75 [0.187]

3.50 [0.138]

6.00 [0.236]
Typical18.50 [0.728]

37.00 [1.457]

SUGGESTED PRINTEDBOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes forsize 20 contact holes.
Suggested ø2.11 [0.083] holes forsize 16 contact holes.
Suggested ø2.90 [0.114] holes forsize 12 contact holes.
Suggested ø3.96±0.08 [0.156±0.003]
holes for connector mounting holes.

18.50 [0.728]
3.25 [0.128]
Typical12.00 [0.472]
Typical3.25 [0.128]
Typical
10.00 [0.394]

6.00 [0.236]
Typical10.50 [0.413]

MMIP31W6
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

14

Positronic Industries
connectpositronic.com

RIGHT ANGLE (90º) COMPLIANT PRESS-FIT Infinity
High PowerBOARD MOUNT CONNECTORS
Connector
AND HOLE PATTERNRIGHT ANGLE (90º) COMPLIANT PRESS-FIT BOARD MOUNT CONNECTORSCODE 63
MALE AND FEMALE

MALE

MMIP SERIES

MMIP18FEMALEMMIP18RIGHT ANGLE (90º) COMPLIANT PRESS-FIT CONTACT HOLE PATTERN
MALE AND FEMALE
SUGGESTED PRINTED BOARD
HOLE SIZES:NOTE: See page 57 for suggested printed board
drill hole sizes, recommended plating and finished hole sizes for compliant contact termination positions.
For press-fit connector installation tools, seepages 55-57.
For mounting screw options, see page 55.

MMIP1815

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

ORDERING INFORMATION
Positronic Industries
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 7
STEP
EXAMPLE

1

2

3

4

5

6

7

8

9

MMIP

12W12

F

32

0

0

A1

/AA
STEP 9 - SPECIAL OPTIONSSTEP 1 - BASIC SERIESSTEP 2 - CONNECTOR VARIANTS
12 size 12 contacts
9 size 12 and 5 size 20 contacts
18 size 16 contacts
6 size 12 and 25 size 20 contacts

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STEP 4 - CONTACT TERMINATION TYPE

0-

4 - Solder, Right Angle (90º) Printed Board Mount with 3.70
[0.146] tail extension for connection systems 1, 2, 3 and 7.

A1 A2 -

42- Solder, Right Angle (90º) Printed Board Mount with 9.58
[0.377] tail extension for connection systems 1, 2, 3 and 7.

93 - Press-Fit, Compliant Termination Straight Printed Board
Mount for use with board thicknesses of 2.29 to 4.45 [0.090
to 0.175]. Connection systems 1 and 4.

STEP 5 - MOUNTING STYLE
0 N-

None, mounting screws supplied with board mount connector.
Push-on fasteners supplied installed on board mount connector.
Not recommended for code 63 and 93.

STEP 6 - PANEL MOUNT
0 - None.

/9/AA - Compliant per EU Directive
2002/95/EC (RoHS)STEP 7 - CONTACT PLATING

32- Solder, Straight Printed Board Mount with 9.58 [0.377] tailextension for connection systems 1 and 4.

63 - Press-Fit, Compliant Termination Right Angle (90º) Printed
Board Mount, for use with board thicknesses of 2.29 to 4.45
[0.090 to 0.175]. With cross bar. Connection systems 1, 2, 3
and 7. Available on connector variant 18 only.

tive 2002

STEP 8 - ENVIRONMENTALCOMPLIANCE
OPTIONSNOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: MMIP12W12F3200A1

0 - Order contacts separately for cable connectors forconnection systems 2, 4 and 5. See pages 41-48.
3 - Solder, Straight Printed Board Mount with 3.70 [0.146] tailextension for connection systems 1 and 4.

•

Compliant

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RoHS

IES

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NIC INDUTR

F - FemalerE

M - Male

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STEP 3 - CONNECTOR GENDER

IT

12W1214W9 18 31W6 -MMIP SERIESCONTACT TECHNICAL SALESFOR SPECIAL OPTIONS* Sequential Mating• Recessed Female Contacts• Customer Specified Contact
Arrangement• Hot Plug (see below*)• Other Customer Requirements

MMIP - Mini-Mini-Infinity

C1 C2 -

D1 D2 -

Crimp contacts ordered separately. See pages
41-48.
Gold flash over nickel on mating end andtermination end.
Gold flash over nickel on mating end and 5.00µ[0.00020 inch] tin-lead solder coat on termination end. Not available with code 63 and 93 in
Step 4.
0.76µ [0.000030 inch] gold over nickel on
mating end and termination end.
0.76µ [0.000030 inch] gold over nickel on
mating end and 5.00µ [0.00020 inch] tin-leadsolder coat on termination end. Not available
with code types 63 and 93 in Step 4.
1.27µ [0.000050 inch] gold over nickel on
mating end and termination end.
1.27µ [0.000050 inch] gold over nickel on
mating end and 5.00µ [0.00020 inch] tin-leadsolder coat on termination end. Not available
with code types 63 and 93 in Step 4.

NOTE: Once you have made a connector selection,
contact Technical Sales if you would like to receive adrawing in DXF, PDF format or a 3-dimensional IGES file.

82 - Panel Mount 1.52 [0.060] panel thickness
83 - Panel Mount 2.28 [0.090] panel thickness*Hot Plug Note: If UL approval is required for a Hot Plug connector,
HP must be added to the part number. This is to be prior to any
special plating or MOS requirements.
Example part numbers:
MMIP12W12M300A1-HP
MIP31W6M400A1-HP-294.0

SK Drawing

3-dimensional model
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

16

Infinity
High Power
Connector

TECHNICAL INFORMATION
Positronic Industries
connectpositronic.com

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:MECHANICAL CHARACTERISTICS:

Insulator:

Glass-filled polyester, UL 94V-0,
blue color.

Blind Mating System:

Molded in guides allow for misalignment up to 7.62 mm [0.300 inch]

Contacts:

Precision-machined copper alloy
with gold flash over nickel, or 0.76
microns [0.000030 inch] gold overnickel, or 1.27 microns [0.000050
inch] gold over nickel. Soldercoated terminations optional.

Polarization:

Provided by connector bodydesign.

Removable Contacts:

Insert contact in rear face of
insulator; release from front faceof insulator. Female contacts
feature “Closed Entry” design.

Mounting Screws:

Steel, zinc plated.

Push-on Fastener:

Spring-temper copper alloy, tin
plated.
Steel, zinc plated.

Removable Contact Retention
in Connector Body:
Size 8 Contact:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

Float Mount Bushing:

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:Size 8 Contact:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

60 amperes, continuous.
40 amperes, continuous.
20 amperes, continuous.
5 amperes.
Temperature Rise Curves per IEC
512-3, Test 5a. See page 19 of
this catalog for performance
curves.

Initial Contact Resistance;
maximum:
Size 8 Contact:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

0.0005 ohms.
0.001 ohms.
0.0016 ohms.
0.007 ohms.
Per IEC 512-2, Test 2b.
5 G ohms per IEC 512-2, Test 3a.

Voltage Proof:

2000 V rms per IEC 512-2, Test 4a,
Method C.

Hot Pluggable (50 Couplings
per U.L. 1977, Paragraph 15):Size 8 Contact:
Size 12 Contact:

250 VAC at 25 amperes.
250 VAC at 25 amperes.

Creepage Distances:

Consult Technical Sales for
information about your specificconnector choice.

Clearance Distance:

Consult Technical Sales for
information about your specificconnector choice.

Working Voltage:

Consult Technical Sales for
information about your specificconnector choice.

U

Di

•

EC

For RoHS options
see page 28.

5/rECompliant

IES

• pe

RoHS
rec

tive 2002

Fixed Contact Retention
in Connector Body:
Resistance to Solder Heat:
Sequential Contact
Mating System:

Safety “Recessed in
Insulator” Contacts:

Compliant Press-Fit
Terminations:

Printed Board
and Panel Mounting Holes:

Float Mount Shoulder Screw:
Mechanical Operations:
Systems 1, 2 & 7:
Systems 3, 4 & 5:

NIC INDU
TR

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MIP SERIES

Insulator Resistance:

Fixed Contacts:/967N [15 lbs.] per IEC 512-8, Test 15a.
67N [15 lbs.] per IEC 512-8, Test 15a.
67N [15 lbs.] per IEC 512-8, Test 15a.
44N [10 lbs.] per IEC 512-8, Test 15a.
Printed board terminations, bothstraight and right angle (90º).
Size 8, 12 and 16 female contacts
feature “Closed Entry” design.
Size 20 female contacts feature“Rugged Open Entry” design.
44N [10 lbs.], minimum.
260ºC [500ºF] for 10 seconds
duration per IEC 512-6, Test 12e,25-watt soldering iron.
Two level and three level systems
featured. Consult Technical Sales
for application assistance with contact sequencing.
Size 16 female contacts may berecessed 5.00 mm [0.197 inch]
below the face of the female
connector insulator per safety
requirements. Consult Technical
Sales for ordering information.
Size 8, 12, 16 and 20 contacts areavailable with Compliant Press-Fit
Contact Terminations. Consult
Technical Sales for electrical andmechanical characteristics.
Mounting holes provided inconnector body for both printed
board and panel mounting.
Self-tapping screws or push-on
fastener options are available.
Provides up to 2.03 mm[0.080 inch] float.
200 couplings.
250 couplings.

CLIMATIC CHARACTERISTICS:
Working Temperature:-55ºC to +125ºC.

Recognized by various safety agencies.
Consult Technical Sales for updated list.
17

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

CONNECTOR VARIANTS
Positronic Industries
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CONNECTOR VARIANTS

MIP28W12 VARIANTMIP29W9 VARIANT

12 Size 12 and 16 Size 20 Contacts

6 Size 8, 3 Size 12, 20 Size 20 Contacts

MIP30 VARIANTMIP30WA10 VARIANT

30 Size 16 Contacts

10 Size 12 and 20 Size 20 Contacts

MIP30WB10 VARIANTMIP SERIESFACE VIEW OF MALE OR REAR VIEW OF FEMALE

MIP24W8 VARIANT

4 Size 8, 6 Size 16, 20 Size 20 Contacts

2 Size 8(See page 46 for high current or pages 45-48 for standard)

Size 12, 16 Size 20 Contacts
ONLY AVAILABLE FOR USE WITH CRIMP CONTACTS.

Refer to pages 7 & 8 forApplication Specific Arrangements

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

18

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High Power
Connector

TEMPERATURE RISE CURVESAND CONNECTOR MATING DIMENSIONS

Positronic Industries
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CONNECTOR TEMPERATURE RISE CURVES
Tested per IEC Publication 512-3, Test 5a
SIZE 12 CONTACTS

44

44

40

40

36

36

RATED CURRENT (AMPS)RATED CURRENT (AMPS)

SIZE 16 CONTACTS

32
28
24
20
16
12
8
4

32
28
24
20
16
12
8
4

0

0
0

10

20

30

40

50

60

70

80

90

100 110 120 130

0

10

20

30

40

50

60

70

80

90

100 110 120 130

TEMPERATURE RISE (°C)

TEMPERATURE RISE (°C)

Above curve developed using MIP30M0000
and MIP30F0000 connectors with MC112N
and FC112N2 contacts and 12 AWG wire.
All contacts under load.

Above curve developed using MIP30WA10M0000 and
MIP30WA10F0000 connectors and MC612N with
FC612N2 contacts and 12 AWG wire. All contacts underload. Size 20 contact positions not filled and tested.

MIP SERIESNOTE:
1) These temperature rise curves were developed using standard contact materials.
High conductivity contact materials are available. These alternate materials allow for morefavorable current carrying performance; consult Technical Sales for details.
2) Consult Technical Sales for Electrical and Mechanical characteristics of press-fit terminations.

CONNECTOR MATING DIMENSIONSStraight Board Mount orPanel Mount Female toStraight Board Mount orPanel Mount Male.

19

Right Angle (90º)
Board Mount Female toStraight Board Mount orPanel Mount Male.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Straight Board Mount
or Panel Mount Female
to Right Angle (90º)
Board Mount Male.

Right Angle (90º)
Board Mount Female
to Right Angle (90º)
Board Mount Male.

Infinity
High Power
Connectors

CONNECTOR OUTLINE DIMENSIONSAND CABLE CONNECTOR

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CONNECTOR OUTLINE DIMENSIONSFOR USE WITH CODE 0, 3, 32, 93, 4, 42, AND 63

FEMALE

MALE

CABLE CONNECTOR

NEW!

MALE

MIP SERIESFOR USE WITH SIZE 8, 12, 16 AND 20 REMOVABLE CONTACTS
CODE 0CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELYFEMALEFor information regarding size 8, 12, 16 and 20 removable contacts, see Removable Contact section, pages 41-48.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

20

Positronic Industries
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CODE“A” LENGTH

33.70 [0.146]

32

9.58 [0.377]

STRAIGHT SOLDER BOARD MOUNT CONNECTORSCODE 3 AND CODE 32
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

Size 16 contacts

Size 8 contacts

Size 12 contacts

Size 20 contacts

MIP29W9MIP30

MIP SERIES

Size 20 contacts

Size 12 contacts

Size 12 contacts

Size 8 contacts

Size 16 contacts

MIP30WB10DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Size 20 contacts

MIP28W12MIP30WA10

21

InfinityHigh Power
Connector

STRAIGHT SOLDER
BOARD MOUNT CONNECTORS

Size 20 contacts

Infinity
High Power
Connectors

STRAIGHT SOLDER
HOLE PATTERNS

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STRAIGHT SOLDER CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR MALE CONNECTOR
USE MIRROR IMAGE FOR FEMALE CONNECTOR

MIP30
MIP29W9MIP SERIESMIP28W12MIP30WA10

MIP30WB10SUGGESTED PRINTED BOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes for size 20 straight contact holes.
Suggested ø2.11 [0.083] holes for size 16 straight contact holes.
Suggested ø2.90 [0.114] holes for size 12 straight contact holes.
Suggested ø3.68 [0.145] holes for size 8 straight contact holes.
Suggested ø3.96±0.08 [0.156±0.003] holes for connector mounting holes.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

22

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High Power
Connector

STRAIGHT COMPLIANT
PRESS-FIT CONNECTORS

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STRAIGHT COMPLIANT PRESS-FIT CONNECTORSCODE 93
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

Size 16 contacts

Size 8 contacts

Size 12 contacts

MIP29W9MIP30Size 20 contacts

Size 12 contacts

Size 12 contacts

MIP SERIES

Size 8 contacts

Size 16 contacts

MIP30WB10DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Size 20 contacts

MIP28W12MIP30WA10

23

Size 20 contacts

Size 20 contacts

Infinity
High Power
Connectors

STRAIGHT COMPLIANT
PRESS-FIT HOLE PATTERNS

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STRAIGHT COMPLIANT PRESS-FIT CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR MALE CONNECTOR; USE MIRROR IMAGE FOR FEMALE CONNECTOR

MIP29W9MIP30WA10

MIP28W12

MIP SERIES

MIP30

MIP30WB10SUGGESTED PRINTED BOARD HOLE SIZES:NOTE: See page 57 for suggested printed board drill hole sizes, recommended
plating and finished hole sizes for compliant contact termination positions.
For press-fit connector installation tools, see pages 55-57.
For mounting screw options, see page 55.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

24

Infinity
High Power
Connector

RIGHT ANGLE (90º) SOLDER
BOARD MOUNT CONNECTORS

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RIGHT ANGLE (90º) SOLDER BOARD MOUNT CONNECTORSCODE 4 AND CODE 42
MALE CONNECTOR SHOWN FOR REFERENCE ONLY

CODE

“A” LENGTH

43.70 [0.146]

42

9.58 [0.377]

Size 16 contacts

Size 8 contacts

Size 12 contacts

Size 20 contacts

MIP29W9MIP30

MIP SERIES
Size 12 contacts

Size 20 contacts

Size 12 contacts

MIP28W12MIP30WA10

Size 8 contacts

Size 16 contacts

MIP30WB10

25

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Size 20 contacts

Size 20 contacts

Infinity
High Power
Connectors

RIGHT ANGLE (90º) SOLDER
HOLE PATTERNS

Positronic Industries
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RIGHT ANGLE (90º) SOLDER CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR MALE CONNECTOR
USE MIRROR IMAGE FOR FEMALE CONNECTOR

MIP30

MIP SERIESMIP29W9

MIP28W12MIP30WA10

MIP30WB10SUGGESTED PRINTED BOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes for size 20 contact holes.
Suggested ø2.11 [0.083] holes for size 16 contact holes.
Suggested ø2.90 [0.114] holes for size 12 contact holes.
Suggested ø3.68 [0.145] holes for size 8 contact holes.
Suggested ø3.96±0.08 [0.156±0.003] holes for connector mounting holes.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

26

Positronic Industries
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RIGHT ANGLE (90º) COMPLIANT PRESS-FIT Infinity
High PowerBOARD MOUNT CONNECTORS
Connector
AND HOLE PATTERNRIGHT ANGLE (90º) COMPLIANT PRESS-FIT BOARD MOUNT CONNECTORSCODE 63
MALE AND FEMALE

MALE

MIP30

MIP SERIESFEMALEMIP30

RIGHT ANGLE (90º) COMPLIANT PRESS-FIT CONTACT HOLE PATTERN
MALE AND FEMALE
SUGGESTED PRINTED BOARD
HOLE SIZES:NOTE: See page 57 for suggested printed
board drill hole sizes, recommended plating
and finished hole sizes for compliant contact
termination positions.
For press-fit connector installation tools, seepages 55-57.
For mounting screw options, see page 55.

MIP30
27

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

ORDERING INFORMATION
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ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 7
STEP

1

2

3

4

5

6

7

8

9

EXAMPLE

MIP

29W9

F

32

0

0

A1

/AA

STEP 1 - BASIC SERIESSTEP 9 - SPECIAL OPTIONSMIP - Mini-Infinity

CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 2 - CONNECTOR VARIANTS

rE

U

Di

M - MaleF - Female

STEP 5 - MOUNTING STYLE
0 N-

None, mounting screws supplied with board mount connector.
Push-on fasteners supplied installed on board mount connector.
Not recommended for code 63 and 93.

rective 2002/9

STEP 8 - ENVIRONMENTALCOMPLIANCE
OPTIONS/AA - Compliant per EU Directive
2002/95/EC (RoHS)

NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example:MIP29W9F3200A1

STEP 4 - CONTACT TERMINATION TYPESTEP 7 - CONTACT PLATING
0 - Crimp contacts ordered separately, see pages
41-48.
A1 - Gold flash over nickel on mating end andtermination end.
A2 - Gold flash over nickel on mating end and5.00µ [0.00020 inch] tin-lead solder coat on
termination end. Not available with code 63
and 93 in Step 4.
C1 - 0.76µ [0.000030 inch] gold over nickel on
mating end and termination end.
C2 - 0.76µ [0.000030 inch] gold over nickel on
mating end and 5.00µ [0.00020 inch] tin-leadsolder coat on termination end. Not available
with code types 63 and 93 in Step 4.
D1 - 1.27µ [0.000050 inch] gold over nickel on
mating end and termination end.
D2 - 1.27µ [0.000050 inch] gold over nickel on
mating end and 5.00µ [0.00020 inch] tin-leadsolder coat on termination end. Not available
with code types 63 and 93 in Step 4.

MIP SERIES

0 - Order contacts separately for cable connectors forconnection systems 2, 4 and 5. See pages 41-48.
3 - Solder, Straight Printed Board Mount with 3.70 [0.146]
tail extension for connection systems 1 and 4.
32- Solder, Straight Printed Board Mount with 9.58 [0.377]
tail extension for connection systems 1 and 4.
4 - Solder, Right Angle (90º) Printed Board Mount with 3.70
[0.146] tail extension for connection systems 1, 2, 3 and 7.
42- Solder, Right Angle (90º) Printed Board Mount with 9.58
[0.377] tail extension for connection systems 1, 2, 3 and 7.
63 - Press-Fit, Compliant Termination Right Angle (90º) Printed
Board Mount for use with board thicknesses of 2.29 to 4.45
[0.090 to 0.175]. With cross bar. Connection systems 1, 2, 3
and 7. Available on connector variant 30 only.
93 - Press-Fit, Compliant Termination Straight Printed Board
Mount for use with board thicknesses of 2.29 to 4.45 [0.090
to 0.175]. Connection systems 1 and 4.

•

Compliant

EC

RoHS

5/

POS

NIC INDU
IES• pe

STEP 3 - CONNECTOR GENDER

O

TR

IT

R

S

2 high performance size 8, 6 size 12
and 16 size 20 contacts. Only available for use with crimp contacts.
28W12 - 12 size 12 and 16 size 20 contacts
29W9 6 size 8, 3 size 12, and 20 size 20
contacts
30 30 size 16 contacts
30WA10 - 10 size 12 and 20 size 20 contacts
30WB10 - 4 size 8, 6 size 16, and 20 size 20
contacts• Sequential Mating Systems• Recessed Female Contacts• Customer Specified Contact
Arrangement• Hot Plug (see below*)• Other Customer Requirements

24W8 -STEP 6 - PANEL MOUNT
0 - None.

NOTE: Once you have made a connector selection,
contact Technical Sales if you would like to receive adrawing in DXF, PDF format or a 3-dimensional IGES file.

82 - Panel Mount 1.52 [0.060] panel thickness
83 - Panel Mount 2.28 [0.090] panel thickness*Hot Plug Note: If UL approval is required for a Hot Plug connector,
HP must be added to the part number. This is to be prior to any
special plating or MOS requirements.
Example part numbers:
MIP28W12M300A1-HP
MIP30WA10M400A1-HP-294.0

SK Drawing

3-dimensional model

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

28

Infinity
High Power
Connector

TECHNICAL INFORMATION
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TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:MECHANICAL CHARACTERISTICS:

Insulator:

Glass-filled polyester, UL 94V-0,
blue color.

Blind Mating System:

Contacts:

Precision-machined copper alloy
with gold flash over nickel, or 0.76
microns [0.000030 inch] gold overnickel, or 1.27 microns [0.000050
inch] gold over nickel. Solder-coated terminations optional.

Polarization:

Provided by connector body design.

Removable Contacts:

Insert contact in rear face of insulator; release from front face of insulator. Female contacts feature“Closed Entry” design.

Cable Adapter:

Thermoplastic and metallided plastic.

Mounting Screws:

Steel, zinc plated.

Jackscrews:

Stainless steel, passivated. Knobs
are aluminum with black anodized
coating.

Removable Contact Retention
in Connector Body:
Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

Push-on Fastener:

Spring-temper copper alloy, tin plated.

Fixed Contacts:

Mounting Plate:

Steel with zinc plate.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:Size 12 Contact:
Size 16 Contact:
Size 20 Contact:

40 amperes, continuous
20 amperes, continuous.
5 amperes
Temperature Rise Curves per IEC
512-3, Test 5a. See page 31 of
this catalog for performance
curves.

Initial Contact Resistance per IEC 512-2, Test 2b.:Size 12 Contact:
0.001 ohms, maximum.
Size 16 Contact:
0.0016 ohms, maximum.
Size 20 Contact:
0.007 ohms
Insulator Resistance:

5 G ohms per IEC 512-2, Test 3a.

Voltage Proof:

2000 V rms per IEC 512-2, Test 4a,
Method C.

Fixed Contact Retention
in Connector Body:
Resistance to Solder Heat:

Sequential Contact
Mating System:

Safety “Recessed in
Insulator” Contacts:

Hot Pluggable (50 Couplings per U.L. 1977, Paragraph 15):Size 12 Contact:
250 VAC at 25 amperes.
Primary Circuit Contact Positions: 12-2, 12-5, 12-9, 12-11, 12-14, and12-18.
Secondary Circuit Contact Positions: 12-1, 12-3, 12-4, 12-6, 12-7, 12-8,
12-10, 12-12, 12-13, 12-15, 12-16,
and 12-17.
Creepage Distances:
Consult Technical Sales for
information about your specificconnector choice.
Clearance Distance:

Consult Technical Sales for
information about your specificconnector choice.

Working Voltage:

Consult Technical Sales for
information about your specificconnector choice.

U

Di

•

EC

rE

Compliant

IES

RoHS

For RoHS options
see page 40.

rective 2002/9

UL Recognized: File #E49351
CSA Recognized: File #LR54219
29

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

67N [15 lbs.] per IEC 512-8, Test 15a.
67N [15 lbs.] per IEC 512-8, Test 15a.
44N [10 lbs.] per IEC 512-8, Test 15a.
Printed board terminations, bothstraight and right angle (90º). Size
12 and 16 female contacts feature“Closed Entry” design. Size 20
female contacts feature “Rugged
Open Entry” design.
44N (10 lbs.), minimum.
260ºC (500ºF) for 10 seconds duration per IEC 512-6, Test 12e, 25watt soldering iron.
Two level and three level systems
featured. Consult Technical Sales
for application assistance with contact sequencing.
Size 12 and 16 female contacts may
be recessed 5.00 mm [0.197 inch]
below the face of the female connector insulator per safety requirements. Consult Technical Sales forordering information.

Compliant Press-Fit Terminations: Size 12, 16 and 20 contacts areavailable with Compliant Press-Fit
Contact Terminations.
Consult
Technical Sales for electrical andmechanical characteristics.
Locking and Coupling System: Center jackscrew, M4X0.7 thread.
Long jackscrews for use with cable
adapter or short jackscrews for use
without cable adapter.
Printed Board
and Panel Mounting Holes:

Mounting Platewith Float Bushings:

5/

IT

NIC INDU
TR• pe

IP SERIES

POS

O

S

R

Male and female connector bodies
provide “lead-in” for 7.62 mm [0.300inch] diametral misalignment.

Mounting holes provided in connector body for both printed board andpanel mounting. Self-tapping screws
or push-on fastener options are available.
Provides up to 2.54 X 4.88 mm[0.100 X 0.192 inch] float.

Mechanical Operations:
Systems 1 & 2:

200 couplings.

Systems 3, 4, 5, & 6:

500 couplings.

CLIMATIC CHARACTERISTICS:
Working Temperature:-55ºC to +125ºC.

Infinity
High Power
Connectors

CONTACT VARIANTS
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CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
12-1

4

6

3

+

8

12-10

13

7

2

15

12

5

12-9

12-1

17

16

11

14

4

3

12-10

13

15

12

7

2

12-18

+

8

6

5

11

12-9

17

16

14

12-18

IP18 VARIANT

IP18 VARIANT

18 Size 12 Contacts

18 Size 12 Contacts with Jackscrew ✽

1

4

8

12

16

20

5

9

13

17

21

3

2

24

6

10

14

18

22

7

11

15

19

23

28

26

+

27

25

29

IP29W9 VARIANT
9 Size 12 and 20 Size 16 Contacts

4

3

+

8

6

16-33

37

41

45

49

53

34

38

42

46

50

54

35

39

43

47

51

55

36

40

44

48

52

16-56

12-1

6

3

7

2

4

5

12-9

+

8

16-33

37

41

45

49

53

34

38

42

46

50

54

35

39

43

47

51

55

36

40

44

48

52

16-56

7

2

12-9

5

IP33W9 VARIANT

IP33W9 VARIANT

9 Size 12 and 24 Size 16 Contacts

9 Size 12 and 24 Size 16 Contacts with Jackscrew ✽

16-1

5

9

13

17

21

+ 16-33

37

41

45

49

53

16-1

5

9

13

17

21

+ 16-33

37

41

45

49

53

2

6

10

14

18

22

34

38

42

46

50

54

2

6

10

14

18

22

34

38

42

46

50

54

3

7

11

15

19

23

35

39

43

47

51

55

3

7

11

15

19

23

35

39

43

47

51

55

4

8

12

16

20

16-24

36

40

44

48

52

16-56

4

8

12

16

20

16-24

36

40

44

48

52

16-56

1

4

3

2

IP48 VARIANT

IP48 VARIANT

48 Size 16 Contacts

48 Size 16 Contacts with Jackscrew ✽

7

6

5

9

14

19

24

10

15

20

25

11

16

21

26

12

17

22

27

13

18

23

28

8

29

32

16-1

35

5

9

13

17

21

16-25

29

16-33

37

41

45

49

53

2

6

10

14

18

22

26

30

34

38

42

46

50

54

3

7

11

15

19

23

27

31

35

39

43

47

51

55

4

8

12

16

20

16-24

28

16-32

36

40

44

48

52

16-56

+
31

30

34

33

36

IP36W16 VARIANT

IP56 VARIANT

16 Size 12 and 20 Size 20 Contacts

56 Size 16 Contacts

IP SERIES

12-1✽ NOTE:
Male connectors are offered with rotating jackscrews. Female connectors are offered with fixed jackscrews.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

30

Infinity
High Power
Connector

TEMPERATURE RISE CURVES AND
CONNECTOR MATING DIMENSIONS

Positronic Industries
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TEMPERATURE RISE CURVESTESTED PER IEC PUBLICATION 512-3, TEST 5A
SIZE 12 CONTACTS

52

52

48

48

44

44

RATED CURRENT (AMPS)RATED CURRENT (AMPS)

SIZE 16 CONTACTS

40
36
32
28
24
20
16
12

40
36
32
28
24
20
16
12

8

8

4

4

0

0

10

20

30

40

50

60

70

80

90 100 110 120 130

0

0

10

20

30

40

50

60

70

80

90 100 110 120 130

TEMPERATURE RISE (°C)

TEMPERATURE RISE (°C)

Above curve developed using IP56M400A1 and
IP56F300A1 connectors and 12 AWG wire.
All contacts under load.

Above curve developed using a IP33W9M0000 connector
with MC612N contacts and a IP33W9F0000 connector with
FC612N2 contacts and 12 AWG wire on both.
All contacts under load. Size 16 contact positions
not filled and tested.

NOTE:
These temperature rise curves were developed using standard contact materials. High conductivity contact materials areavailable. These alternate materials allow for more favorable current carrying performance; consult Technical Sales for details.

CONNECTOR MATING DIMENSIONS

43.71[1.721] REF.

43.71
[1.721] REF.

43.71
[1.721] REF.

43.71
[1.721] REF.

27.99
[1.102] REF.

27.99
[1.102] REF.

27.99
[1.102] REF.

27.99
[1.102] REF.

IP SERIESStraight Board Mount orPanel Mount Female toStraight Board Mount orPanel Mount Male.

31

Right Angle (90º) Board
Mount Female to Straight
Board Mount or Panel
Mount Male.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Straight Board Mount orPanel Mount Female to
Right Angle (90º)
Board Mount Male.

Right Angle (90º)
Board Mount Female to
Right Angle (90º)
Board Mount Male.

Infinity
High Power
Connectors

CONNECTOR OUTLINE DIMENSIONSAND CABLE CONNECTOR

Positronic Industries
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CONNECTOR OUTLINE DIMENSIONSFOR USE WITH CODE 0, 3, 32, 93, 4, 42, AND 63
FEMALE

MALE

87.50 [3.445]
87.50 [3.445]

8.04 [0.317]
11.68 [0.460]

33.51 [1.319]

24.33 [0.958] 32.03 [1.261]
97.50[3.839]

97.50[3.839]

29.80 [1.173]

29.80 [1.173]

CABLE CONNECTORNEW!

FOR USE WITH SIZE 12, 16 AND 20 REMOVABLE CONTACTS
CODE 0CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY

MALE

FEMALE

97.50[3.839]

97.50[3.839]

29.80 [1.173]

33.51 [1.319]

29.80 [1.173]

IP SERIES

32.03 [1.261]

For information regarding size 12, 16 and 20 removable contacts, see Removable Contact section, pages 41-48.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

32

Infinity
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Connector

STRAIGHT SOLDER PRINTEDBOARD MOUNT CONNECTORS

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STRAIGHT SOLDER BOARD MOUNT CONNECTORSCODE 3 AND CODE 32
FEMALE CONNECTOR SHOWN FOR REFERENCE ONLY
CODE

“A” LENGTH

33.70 [0.146]

32

9.58 [0.377]

Ø1.60 [0.063]
TypicalØ2.29 [0.090]
TypicalØ1.60 [0.063]
Typical"A"
Typical"A"
Typical"A"
TypicalSize 16 contacts

Size 12 contacts

Size 16 contacts

IP33W9IP56

Ø2.29 [0.090]
TypicalØ2.29 [0.090]
TypicalØ1.60 [0.063]
Typical"A"
Typical"A"
Typical"A"
TypicalSize 12 contacts

Size 12 contacts

Size 16 contacts

IP18

IP29W9

Ø1.60 [0.063]
TypicalØ2.29 [0.090]
TypicalØ0.71 [0.028]
Typical"A"
Typical"A"
Typical"A"
TypicalSize 16 contacts

Size 12 contacts

IP SERIES

IP48

Size 20 contacts

IP36W16NOTE:
For customer specific contact extensions below the printed board, contact Technical Sales for ordering information.

33

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

STRAIGHT SOLDER
HOLE PATTERNS

Positronic Industries
connectpositronic.com

STRAIGHT SOLDER CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR FEMALE CONNECTOR
USE MIRROR IMAGE FOR MALE CONNECTOR

43.75 [1.722]

5.00 [0.197] Typical

56X ø2.11[ø0.083]

48X ø2.11[ø0.083]

5.00 [0.197] Typical2.50 [0.098] Typical2X ø3.96±0.08[ø0.156±0.003]

87.50±0.08 [3.445±0.003]

43.75 [1.722]

5.00 [0.197] Typical
5.00 [0.197] Typical2.50 [0.098] Typical2X ø3.96±0.08[ø0.156±0.003]

7.50 [0.295]
7.50 [0.295]

IP56F

87.50±0.08 [3.445±0.003]

IP48F
2X 31.55 [1.242]
26.80 [1.055]

24X ø2.11[ø0.083]
5.00 [0.197]
Typical

4X 31.55 [1.242]

43.75 [1.722]
20.00 [0.787]
16.35 [0.644]
13.20 [0.520]
2X 8.45 [0.333]

23.65 [0.931]

9X ø2.90[ø0.114]6.50 [0.256] Typical2.50 [0.098] Typical
7.50 [0.295]
5.00 [0.197] Typical

18X ø2.90[ø0.114]2X ø3.96±0.08[ø0.156±0.003]

2X 26.80 [1.055]
2X 23.65 [0.931]
43.75 [1.722]
2X 20.00 [0.787]
2X 16.35 [0.644]
2X 13.20 [0.520]
4X 8.45 [0.333]

6.50 [0.256] Typical

87.50±0.08 [3.445±0.003]

2X ø3.96±0.08[ø0.156±0.003]

IP18F

87.50±0.08 [3.445±0.003]

IP33W9F

9X ø2.90[ø0.114]87.50±0.08 [3.445±0.003]

87.50±0.08 [3.445±0.003]
5.00[0.197]
Typical2X 31.48[1.239]43.75 [1.722]

10X 4.87 [0.192]
10X 1.62 [0.064]
2.50 [0.098] Typical

1.50 [0.059]

20X ø1.14 [ø0.045]
12X 6.50 [0.256]
8X 7.50 [0.295]
8X 3.75 [0.148]

2X ø3.96±0.08[ø0.156±0.003]

7.50 [0.295] Typical2X 13.95[0.549]18.95[0.746]26.55 [1.045]

20X
ø2.11 [ø0.083]

2X ø3.96±0.08[ø0.156±0.003]

26.48 [1.043]
2X 31.55 [1.242]

IP29W9F

4X 10.39 [0.409]
2X 15.68 [0.617]

16X ø2.90 [ø0.114]

4X 20.97 [0.826]
2X 26.26 [1.034]
4X 31.55 [1.242]

IP SERIES

6.50 [0.256] Typical

IP36W16F

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes for size 20 straight contact holes.
Suggested ø2.11 [0.083] holes for size 16 straight contact holes.
Suggested ø2.90 [0.114] holes for size 12 straight contact holes.
Suggested ø3.96±0.08 [0.156±0.003] holes for connector mounting holes.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

34

Infinity
High Power
Connector

STRAIGHT COMPLIANT PRESS-FIT
BOARD MOUNT CONNECTORS

Positronic Industries
connectpositronic.com

STRAIGHT COMPLIANT PRESS-FIT CONNECTORSCODE 93
FEMALE CONNECTOR SHOWN FOR REFERENCE ONLY

Size 16 contacts

Size 12 contacts

IP56

Size 12 contacts

IP33W9Size 12 contacts

IP48

IP SERIES35

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Size 16 contacts

IP29W9IP18Size 16 contacts

Size 16 contacts

Size 12 contacts

Size 20 contacts

IP36W16

Infinity
High Power
Connectors

STRAIGHT COMPLIANT
PRESS-FIT HOLE PATTERNS

Positronic Industries
connectpositronic.com

STRAIGHT COMPLIANT PRESS-FIT CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR FEMALE CONNECTOR; USE MIRROR IMAGE FOR MALE CONNECTOR

43.75 [1.722]

5.00 [0.197] Typical

43.75 [1.722]

5.00 [0.197] Typical

5.00 [0.197] Typical2.50 [0.098] Typical

5.00 [0.197] Typical2X ø3.96±0.08[ø0.156±0.003]

87.50±0.08 [3.445±0.003]

2.50 [0.098] Typical
7.50 [0.295]
7.50 [0.295]

IP56F

2X ø3.96±0.08[ø0.156±0.003]

87.50±0.08 [3.445±0.003]

IP48F
2X 31.55 [1.242]
26.80 [1.055]
43.75 [1.722]
20.00 [0.787]
16.35 [0.644]
13.20 [0.520]
2X 8.45 [0.333]

4X 31.55 [1.242]
23.65 [0.931]

5.00 [0.197]
Typical

2X 26.80 [1.055]
2X 23.65 [0.931]
43.75 [1.722]
2X 20.00 [0.787]
2X 16.35 [0.644]
2X 13.20 [0.520]
4X 8.45 [0.333]

6.50 [0.256] Typical

6.50 [0.256] Typical2X ø3.96±0.08[ø0.156±0.003]

2.50 [0.098] Typical
7.50 [0.295]
5.00 [0.197] Typical

87.50±0.08 [3.445±0.003]

87.50±0.08 [3.445±0.003]

IP33W9F

2X ø3.96±0.08[ø0.156±0.003]

IP18F

87.50±0.08 [3.445±0.003]

87.50±0.08 [3.445±0.003]
2X 31.48 [1.239]
10X 4.87 [0.192]

5.00 [0.197] Typical
10X 1.62 [0.064]

43.75 [1.722]
2.50 [0.098] Typical

1.50 [0.059]

12X 6.50 [0.256]
8X 7.50 [0.295]
8X 3.75 [0.148]

2X ø3.96±0.08[ø0.156±0.003]
7.50 [0.295] Typical2X 13.95[0.549]18.95[0.746]26.55 [1.045]

26.48 [1.043]

2X ø3.96±0.08[ø0.156±0.003]

2X 31.55 [1.242]

IP29W9F

4X 10.39 [0.409]
2X 15.68 [0.617]
4X 20.97 [0.826]
2X 26.26 [1.034]
4X 31.55 [1.242]

IP36W16

IP SERIES

6.50 [0.256], Typical

SUGGESTED PRINTED BOARD HOLE SIZES:NOTE: See page 57 for suggested printed board drill hole sizes, recommended
plating and finished hole sizes for compliant contact termination positions.
For press-fit connector installation tools, see pages 55-57.
For mounting screw options, see page 55.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

36

Infinity
High Power
Connector

RIGHT ANGLE (90º) SOLDER
BOARD MOUNT CONNECTORS

Positronic Industries
connectpositronic.com

RIGHT ANGLE (90º) SOLDER BOARD MOUNT CONNECTORSCODE 4 AND CODE 42
FEMALE CONNECTOR SHOWN FOR REFERENCE ONLY

CODE

“A” LENGTH

43.70 [0.146]

42

9.58 [0.377]

Size 16 contacts

Size 12 contacts

IP33W9IP56

Size 12 contacts

Size 12 contacts

Size 16 contacts

IP29W9IP18Size 16 contacts

Size 16 contacts

Size 12 contacts

Size 20 contacts

IP SERIES

IP36W16

IP48

NOTE:
For customer specific contact extensions below the printed board, contact Technical Sales for ordering information.

37

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

RIGHT ANGLE (90º) SOLDER
HOLE PATTERNS

Positronic Industries
connectpositronic.com

RIGHT ANGLE (90º) SOLDER CONTACT HOLE PATTERNSHOLE PATTERN SHOWN IS FOR FEMALE CONNECTOR
USE MIRROR IMAGE FOR MALE CONNECTOR

43.75 [1.722]

5.00 [0.197] Typical
5.00 [0.197]
Typical56X ø2.11[ø0.083]

24X ø2.11[ø0.083]
5.00 [0.197]
Typical2X 31.55 [1.242]
26.80 [1.055]
43.75 [1.722]
20.00 [0.787]
16.35 [0.644]
13.20 [0.520]
2X 8.45 [0.333]

23.65 [0.931]
9X ø2.90[ø0.114]6.50 [0.256] Typical

2X 10.00 [0.394]

2X ø3.96±0.08[ø0.156±0.003]

87.50±0.08 [3.445±0.003]

7.50 [0.295]
5.00 [0.197] Typical2X 11.00 [0.433]

10.00 [0.394]

IP56F

2X ø3.96±0.08[ø0.156±0.003]

87.50±0.08 [3.445±0.003]

IP33W9F
4X 31.55 [1.242]

18X ø2.90[ø0.114]

2X 26.80 [1.055]
43.75 [1.722]
2X 20.00 [0.787]
2X 16.35 [0.644]
2X 13.20 [0.520]
4X 8.45 [0.333]

43.75 [1.722]
31.48 [1.239]

2X 23.65 [0.931]
9X ø2.90 [ø0.114]

6.50 [0.256] Typical

5.00 [0.197]
1.50 [0.059]

10.00 [0.394]

2X 13.95[0.549]2X 11.00 [0.433]

87.50±0.08 [3.445±0.003]

7.50 [0.295]
Typical2.50 [0.098]
Typical6.50 [0.256]
Typical

20X ø2.11[ø0.083]

18.95[0.746]2X ø3.96±0.08[ø0.156±0.003]

26.48 [1.043]

2X ø3.96±0.08[ø0.156±0.003]

26.55 [1.045]
2X 31.55 [1.242]

IP18F

87.50±0.08 [3.445±0.003]

IP29W9F

10X 4.87 [0.192]
10X 1.62 [0.064]

2X 11.00 [0.433]

4X 10.39 [0.409]
2X 15.68 [0.617]

16X ø2.90 [ø0.114]

4X 20.97 [0.826]
2X 26.26 [1.034]
4X 31.55 [1.242]

2X ø3.96±0.08[ø0.156±0.003]

48X ø2.11[ø0.083]43.75 [1.722]

5.00 [0.197] Typical
5.00 [0.197] Typical

7.50 [0.295]
7.50 [0.295]

87.50±0.08 [3.445±0.003]

IP36W16F

87.50±0.08 [3.445±0.003]

2X 10.00 [0.394]

IP SERIES

12X 6.50 [0.256]
8X 7.50 [0.295]
8X 3.75 [0.148]

20X ø1.14 [ø0.045]

2X ø3.96±0.08[ø0.156±0.003]

IP48F

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggested ø1.14 [0.045] holes for size 20 straight contact holes.
Suggested ø2.11 [0.083] holes for size 16 straight contact holes.
Suggested ø2.90 [0.114] holes for size 12 straight contact holes.
Suggested ø3.96±0.08 [0.156±0.003] holes for connector mounting holes.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

38

Positronic Industries
connectpositronic.com

RIGHT ANGLE (90º) COMPLIANT PRESS-FIT Infinity
High PowerBOARD MOUNT CONNECTORS
Connector
AND HOLE PATTERNRIGHT ANGLE (90º) COMPLIANT PRESS-FIT BOARD MOUNT CONNECTORSCODE 63
MALE AND FEMALE
MALE

FEMALE

87.50 [3.445]

87.50 [3.445]

+

+

6.50
[0.256]++21.93 [0.863]
2X ø3.25[ø0.128]

21.93 [0.863] 6.50
[0.256]2X ø3.25[ø0.128]

31.99 [1.259]

30.80 [1.213]

97.50 [3.839]

97.50[3.839]

29.80[1.173]29.80[1.173]

5.55 [0.219] Typical5.55 [0.219] Typical
10.00 [0.394] Typical
5.00 [0.197] Typical

10.00 [0.394] Typical
5.00 [0.197]
TypicalRIGHT ANGLE (90º) COMPLIANT PRESS-FIT CONTACT HOLE PATTERN
MALE AND FEMALE

5.00 [0.197] Typical

5.00 [0.197] Typical
2X 10.00 [0.394]

2X Ø 3.96±0.08
43.50 [1.713][0.156±0.003]
87.50±0.08 [3.445±0.003]

IP SERIESSUGGESTED PRINTED BOARD HOLE SIZES:NOTE: See page 57 for suggested printed board drill hole sizes, recommended
plating and finished hole sizes for compliant contact termination positions.
For press-fit connector installation tools, see pages 55-57.
For mounting screw options, see page 55.

39

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

ORDERING INFORMATION
Positronic Industries
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 7
STEP

1

2

3

4

5

6

7

8

9

EXAMPLE

IP

48

M

0

J

EL

0

/AA

STEP 1 - BASIC SERIESSTEP 9 - SPECIAL OPTIONS

IP - Infinity

CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 2 - CONNECTOR VARIANTS• Sequential Mating Systems• Recessed Female Contacts• Customer Specified Contact
Arrangement• Other Customer Requirements

0 -None, mounting screws supplied with board mount connector.

H -Mounting Plate with Floating Bushings.

J -Robust plastic cable adapter

N -Push-on fasteners supplied installed on connector.

STEP 6 - JACKSCREWS
0 - None.

•

EC

STEP 8 - ENVIRONMENTALCOMPLIANCE
OPTIONS

5/

IT
POS

U

STEP 5 - MOUNTING STYLE AND CABLE ADAPTER

Compliant

IES

rE

STEP 4 - CONTACT TERMINATION TYPE

3 - Solder, Straight Printed Board Mount with 3.70 [0.146] tailextension for connection systems 1 and 4.
32 - Solder, Straight Printed Board Mount with 9.58 [0.377] tailextension for connection systems 1 and 4.
4 - Solder, Right Angle (90º) Printed Board Mount with 3.70
[0.146] tail extension for connection systems 1, 2 and 3.
42 - Solder, Right Angle (90º) Printed Board Mount with 9.58
[0.377] tail extension for connection systems 1, 2 and 3.
63 - Press-Fit, Compliant Termination Right Angle (90º) Printed
Board Mount for use with board thicknesses of 2.29 to 4.45
[0.090 to 0.175]. With Cross Bar. Connection systems 1
and 2. Connector variant 48 and 56 connectors only.
93 - Press-Fit, Compliant Termination Straight Printed Board
Mount for use with board thicknesses of 2.29 to 4.45 [0.090
to 0.175]. Connection systems 1 and 4.

NIC INDU

RoHSDi

M - MaleF - Female

0 - Order contacts separately for cable connectors forconnection systems 1, 2, 4, 5 and 6. See pages 41-48.

O

TR

• pe

STEP 3 - CONNECTOR GENDER

R

S

56 - 56 size 16 contacts
48 - 48 size 16 contacts
33W9 - 9 size 12 and 24 size 16 contacts
18 - 18 size 12 contacts
29W9 - 9 size 12 and 20 size 16 contacts
36W16 - 16 size 12 and 20 size 20 contactsrec/AA - Compliant per EU Directive
2002/95/EC (RoHS)
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example:IP48M0JEL0

tive 2002/9

STEP 7 - CONTACT PLATING FOR PRINTEDBOARD TYPE CONNECTORS
0 - Crimp contacts ordered separately, see pages
41-48.
A1 - Gold flash over nickel on mating end andtermination end.
A2 - Gold flash over nickel on mating end and 5.00µ[0.00020 inch] tin-lead solder coat on terminationend. Not available with code 63 and 93 in Step
4.
C1 - 0.76µ [0.000030 inch] gold over nickel on mating
end and termination end.
C2 - 0.76µ [0.000030 inch] gold over nickel on mating
end and 5.00µ [0.00020 inch] tin-lead solder
coat on termination end. Not available with code
types 63 and 93 in Step 4.
D1 - 1.27µ [0.000050 inch] gold over nickel on mating
end and termination end.
D2 - 1.27µ [0.000050 inch] gold over nickel on mating
end and 5.00µ [0.00020 inch] tin-lead solder
coat on termination end. Not available with code
types 63 and 93 in Step 4.

NOTE: Once you have made a connector selection,
contact Technical Sales if you would like to receive a drawing in DXF, PDF format or a 3-dimensional IGES file.

IP SERIES*E - Rotating Male Jackscrew, for use with maleconnectors without cable adapter only.
*EL - Rotating Male Jackscrew, for use with maleconnectors with cable adapter only.
*T - Fixed Female Jackscrew, for use with female
connectors only.
*Available on connector variants 48, 33W9, and 18 only.
SK Drawing

3-dimensional model
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

40

REMOVABLE CONTACTS

InfinityHigh Power
Connector

REMOVABLE CONTACTTECHNICAL CHARACTERISTICS

Positronic Industries
connectpositronic.com

REMOVABLE CONTACT TECHNICAL CHARACTERISTICSSIZE 20 REMOVABLE CONTACT

STANDARD AND
HIGH CONDUCTIVITY:

MATERIALS AND FINISHES:STANDARD:

Precision machined copper alloy with gold flash
over nickel. Other finishes are available, seeoptional plating finishes for -14 and -15.

MECHANICAL CHARACTERISTICS:
STANDARD:

Insert contact to rear face of insulator, releasefrom front face of insulator. Size 20 contacts,
1.02 mm [0.040 inch] diameter male contacts,
closed entry design female contacts.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Initial Contact Resistance:

5 amperes.
0.007 ohms max. per IEC 512-2, test 2b.

SIZE 16 REMOVABLE CONTACT

HIGH CONDUCTIVITY:

Precision machined copper alloy with gold flash
over nickel. Other finishes are available, seeoptional plating finishes for -14 and -15.
Tellurium copper, gold flash over nickel. Other
finishes are available, see optional plating
finishes for -14 and -15.

MECHANICAL CHARACTERISTICS:
STANDARD AND
HIGH CONDUCTIVITY:

Insert contact to rear face of insulator, releasefrom front face of insulator. Size 16 contacts,
1.57 mm [0.062 inch] diameter male contacts.
Female contact closed entry for highest reliability.

ELECTRICAL CHARACTERISTICS:
STANDARD:
Contact Current Rating:
Initial Contact Resistance:

SHIELDED:

Durability:
Vibration:
Shock:

20 amperes, continuous.
0.0016 ohms max. per IEC 512-2, test 2b.

Consult Technical Sales for detail information.
Consult Technical Sales for detail information.

SIZE 12 REMOVABLE CONTACT
MATERIALS AND FINISHES:STANDARD:

Precision machined copper alloy with gold flash
over nickel. Other finishes are available, seeoptional plating finishes for -14 and -15.

HIGH CONDUCTIVITY:

Tellurium copper, gold flash over nickel. Other
finishes are available, see optional plating
finishes for -14 and -15.

SHIELDED:
Dielectric Material:
Inner Contacts:

Outer Contacts:

Insert contact to rear face of insulator, releasefrom front face of insulator. Size 12 contacts,
2.39 mm [0.094 inch] diameter male contacts.
100 cycles minimum.
20g from 10 Hz to 500 Hz
30g - 11 rms

ELECTRICAL CHARACTERISTICS:
STANDARD:
Contact Current Rating:
Initial Contact Resistance:

Contact Current Rating:
Initial Contact Resistance:

40 amperes, continuous.
0.001 ohms max. per IEC 512-2, test 2b.

PTFE teflon
Brass & phosphor bronze, 0.000030 inch [0.76µ]gold over nickel. Other finishes are available, seeoptional plating finishes for -15.
Brass & phosphor bronze, gold flash over nickel.
Other finishes are available, see optional finishes
for -14

Consult Technical sales for detail information.
Consult Technical sales for detail information.

SHIELDED:
Initial Contact Resistance:
Nominal Impedance:
Insulator Resistance:*Insertion Loss:

0.010 ohms maximum
50 ohms
5 G ohms
0.35 dB at 1 GHz
1.35 dB at 2 GHz
1.53 dB at 3 GHz*VSWR:
1.20 average at 1 GHz
1.45 average at 2 GHz
1.63 average at 3 GHz*Proof Voltage:
600 V r.m.s.
*Above values measured using frequency domain techniques.

SIZE 8 REMOVABLE CONTACT
MATERIALS AND FINISHES:STANDARD:

Precision machined copper alloy with gold flash
over nickel. Other finishes are available, seeoptional plating finishes for -14 and -15.

HIGH CONDUCTIVITY:

Tellurium copper, gold flash over nickel. Other
finishes are available, see optional plating
finishes for -14 and -15.

HIGH CONDUCTIVITY:
Contact Current Rating:
Initial Contact Resistance:

Insert contact to rear face of insulator, releasefrom front face of insulator. Size 12 contacts,
2.39 mm [0.094 inch] diameter male contacts.
Female contact closed entry for highest reliability.

HIGH CONDUCTIVITY:

MATERIALS AND FINISHES:STANDARD:

MECHANICAL CHARACTERISTICS:

HIGH VOLTAGE:
Insulator Material:
Contacts:

HIGH CURRENT:SHIELDED:
Dielectric Material:
Inner Contacts:

Outer Contacts:

PTFE teflon
Male contacts, brass. Female contacts, phosphor
bronze. 0.76µ [0.000030 inch] gold over nickel.
Other finishes are available, see optional plating
finishes for -15.
Tellurium copper, gold flash over nickel. Other
finishes are available, see optional plating
finishes for -14 and -15.
PTFE teflon
Brass and phosphor bronze, 0.76µ [0.000030
inch] gold over nickel. Other finishes areavailable, see optional finishes for -15.
Brass and phosphor bronze, gold flash overnickel. Other finishes are available, seeoptional finishes for -14.

. . . Continued on next page

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
41

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

REMOVABLE CONTACTSREMOVABLE CONTACT TECHNICAL
CHARACTERISTICS AND REMOVABLE
CRIMP CONTACT, SIZE 20

InfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com

REMOVABLE CONTACT TECHNICAL CHARACTERISTICS
Continued from previous page . . .

HIGH CONDUCTIVITY:
Contact Current Rating:
Initial Contact Resistance:

SIZE 8 REMOVABLE CONTACTMECHANICAL CHARACTERISTICS:
STANDARD AND
HIGH CONDUCTIVITY:

HIGH VOLTAGE:

Durability:
Vibration:
Shock:HIGH CURRENT:

Durability:
Vibration:
Shock:SHIELDED:

Insert contact to rear face of insulator, releasefrom front face of insulator. Size 8 contacts,
3.61 mm [0.142 inch ] diameter male contacts,
closed entry design female contacts.
Insert contact to rear face of insulator, releasefrom front face of insulator. Size 8 contacts.
Straight and right angle (90°) terminations.
1.04 mm [0.041 inch] minimum hole diameter.
500 cycles minimum.
20g from 10 Hz to 500 Hz
30g - 11 ms
Insert contact to rear face of insulator, releasefrom front face of insulator. Size 8 contacts,
3.61 mm [0.142 inch] diameter male contacts,
closed entry design female contacts.
500 cycles minimum.
20g from 10 Hz to 500 Hz
30g - 11 ms
Insert contact to rear face of insulator, releasefrom front face of insulator. Size 8 contacts,
3.86 mm [0.152 inch] diameter male contacts.
See page 48 table of cable sizes for contact
termination dimensions.
500 cycles minimum.
20g from 10 Hz to 500 Hz
30g - 11 ms

Durability:
Vibration:
Shock:HIGH VOLTAGE:
Flash over Voltage:3600 V r.m.s.
Proof Voltage:2700 V r.m.s.
Initial Contact Resistance: 0.008 ohms maximum.
HIGH CURRENT:
Contact Current Rating:
Initial Contact Resistance:

Consult Technical Sales for detail information.
0.0003 ohms max. per IEC 512-2, test 2b.

SHIELDED:
Initial Contact Resistance: 0.008 ohms maximum.
Nominal Impedance:
50 ohms.
*Insertion Loss:-0.46 dB at 1 GHz-1.5 dB at 2 GHz*VSWR:
1.15 average at 1 GHz
1.56 average at 2 GHz*Proof Voltage:
1000 V r.m.s.
*Above values measured using frequency domain techniques.

OPTIONAL PLATING FINISHES-14

0.76 µ [0.000030 inch] gold over nickel by adding “14” suffix onto part number. Example: FC720N2-14.

-151.27µ [0.000050 inch] gold over nickel by adding “15”. Example: FC720N2-15.

RoHS OPTIONS:/AA

Environmental Compliance Option (RoHS),
compliant per EU Directive 2002/95/EC can beachieved by adding “/AA” suffix onto part number.
Examples: FC720N2/AA or for optional finishes use
FC720N2/AA-14.

ELECTRICAL CHARACTERISTICS:
STANDARD:
Contact Current Rating:
Initial Contact Resistance:

Consult Technical Sales for detail information.
0.00035 ohms max. per IEC 512-2, test 2b.

60 amperes, continuous.
0.0005 ohms max. per IEC 512-2, test 2b.

REMOVABLE CRIMP CONTACTFOR USE WITH MMIP, MIP AND IP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 20
FEMALE CONTACT“CLOSED ENTRY” DESIGN

MALE CONTACT

PART NUMBERWIRE SIZEAWG/[mm2]

ØAØBPART NUMBERWIRE SIZEAWG/[mm2]ØAØB

FC720N2

20 / 22 / 24
[0.5 / 0.3 / 0.25]

1.14[0.045]1.73[0.068]MC720N

20 / 22 / 24
[0.5 / 0.3 / 0.25]

1.14[0.045]1.73[0.068]For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

42

REMOVABLE CONTACTSREMOVABLE CRIMP AND
SOLDER CUP CONTACTS,
SIZE 16

Positronic Industries
connectpositronic.com

InfinityHigh Power
Connector

REMOVABLE CRIMP CONTACTFOR USE WITH MMIP, MIP AND IP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 16*FEMALE CONTACT

MALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

NEW!

PART
NUMBERSWIRE SIZE

FC112N2

12 [4.0]

FC112N2S

AWG/[mm2]

12 [4.0]ØAØB

2.49 [0.098]

N/A

2.49 [0.098]

FC114N2

14-16 [2.5-1.5]

2.06 [0.081]

2.67 [0.105]

16-18 [1.5-1.0]

1.70 [0.067]

2.36 [0.093]

FC120N2

20-22-24[0.5-0.3-0.25]

1.14 [0.045]

1.65 [0.065]

WIRE SIZE

MC112NØAØB

12 [4.0]

2.49 [0.098]

N/A

12 [4.0]

2.49 [0.098]

N/A

MC114N

14-16 [2.5-1.5]

2.06 [0.081]

2.67 [0.105]

MC116N

16-18 [1.5-1.0]

1.70 [0.067]

2.36 [0.093]

MC120N

20-22-24[0.5-0.3-0.25]

1.14 [0.045]

1.65 [0.065]

ØA

ØB

NEW!

N/A

FC116N2PARTNUMBERS“S” inpart number
indicates highconductivity
material.

AWG/[mm2]

MC112NS*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

REMOVABLE SOLDER CUP CONTACTNEW!

FOR USE WITH MMIP, MIP AND IP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 16*FEMALE CONTACT

MALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

PART
NUMBERSWIRE SIZE

FS112N2

12 [4.0]

FS112N2S

AWG/[mm2]

12 [4.0]

PART
NUMBERSWIRE SIZE

N/AMS112N

12 [4.0]

2.49 [0.098]

N/A

N/A

MS112NS

12 [4.0]

2.49 [0.098]

N/A

ØA

ØB

2.49 [0.098]
2.49 [0.098]

FS114N2

14 [2.5]

2.06 [0.081]

2.67 [0.105]

FS116N2

16 [1.5]

1.70 [0.067]

2.36 [0.093]

FS120N2

20 [0.5]

1.14 [0.045]

1.65 [0.065]“S” inpart number
indicates highconductivity
material.

AWG/[mm2]

MS114N

14 [2.5]

2.06 [0.081]

2.67 [0.105]

MS116N

16 [1.5]

1.70 [0.067]

2.36 [0.093]

MS120N20 [0.5]

1.14 [0.045]

1.65 [0.065]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
43

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

REMOVABLE CONTACTSREMOVABLE CRIMP AND
SOLDER CUP CONTACTS,
SIZE 12

InfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com

REMOVABLE CRIMP CONTACTFOR USE WITH MMIP, MIP AND IP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 12*FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

PART
WIRE SIZENUMBER AWG/[mm ]

ØA

ØB

C

D

10
[6.0]

3.73
[0.147]

N/A

N/A

6.45
[0.254]

12
[4.0]

2.54
4.19
1.06
7.85
[0.100] [0.165] [0.042] [0.309]

2

FC610N2S
FC612N2“S” inpart number
indicates highconductivity
material.

MALE CONTACTPARTNUMBERWIRE SIZE

MC610NS

10[6.0]

MC612N

12[4.0]

AWG/[mm2]

ØA

ØB

C

D

3.73
6.45
N/A
N/A
[0.147][0.254]
2.54
4.19
1.06
7.85
[0.100] [0.165] [0.042] [0.309]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

NEW!

REMOVABLE SOLDER CUP CONTACTFOR USE WITH MMIP, MIP AND IP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 12*FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

PART
NUMBERWIRE SIZEAWG/[mm2]

ØA

ØB

C

D

FS610N2S

10
[6.0]

3.73
[0.147]

N/A

N/A

6.45
[0.254]

12
[4.0]

2.54
4.19
1.06
7.85
[0.100] [0.165] [0.042] [0.309]

FS612N2“S” inpart number
indicates highconductivity
material.

MALE CONTACTPARTNUMBERWIRE SIZEAWG/[mm2]

ØA

ØB

C

D

MS610NS

10
[6.0]

3.73
[0.147]

N/A

N/A

6.45
[0.254]MS612N

12
[4.0]

2.54
4.19
1.06
7.85
[0.100] [0.165] [0.042] [0.309]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

44

REMOVABLE CONTACTSREMOVABLE CRIMP CONTACTS, SIZE 8
Positronic
Positronic Industries
connectpositronic.com
connectpositronic.com

InfinityHigh Power
Connector

REMOVABLE CRIMP CONTACTFOR USE WITH MIP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 8*FEMALE CONTACT

MALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

PART NUMBERWIRE SIZEAWG/[mm2]

FC4008D

8 / [10.0]

FC4008DS

8 / [10.0]

FC4010D

10 / [6.0]FC4012D

12 / [4.0]FC4016D

16 / [1.5]ØB
4.60[0.181]4.60[0.181]
3.10[0.122]2.57[0.101]1.70[0.067]

PART NUMBER“S” inpart number
indicates highconductivity
material.

WIRE SIZEAWG/[mm2]

MC4008D

8 / [10.0]

MC4008DS

8 / [10.0]

MC4010D

10 / [6.0]MC4012D

12 / [4.0]MC4016D

16 / [1.5]ØB
4.60[0.181]4.60[0.181]
3.10[0.122]2.57[0.101]1.70[0.067]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
45

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

REMOVABLE CONTACTSREMOVABLE HIGH CURRENTAND SOLDER CUP CONTACTS,
SIZE 8InfinityHigh Power
Connectors

Positronic Industries
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REMOVABLE SUPER HIGH CURRENT CRIMP CONTACTFOR USE WITH MIP24W8 CONNECTORS ONLYCONTACTS USED WITH 6 AWG WIRE
6 AWG [16.0mm2] max.
CONTACTS MUST BE ORDERED SEPARATELYSIZE 8*FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

MALE CONTACT

PART NUMBERWIRE SIZEAWG [mm2]

Ø “A”

PART NUMBERWIRE SIZEAWG [mm2]

Ø “A”

FC4006D

6 [16.0]

5.92 [0.233]

MC4006D

6 [16.0]

5.92 [0.233]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

REMOVABLE SOLDER CUP CONTACTNEW!

FOR USE WITH MIP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 8*FEMALE CONTACT“CLOSED ENTRY” DESIGN, L.S.A.

MALE CONTACTPARTNUMBERWIRE SIZE

ØB

ØC

PART
NUMBERWIRE SIZEØBØC

FS4008D

8 / [10.0]

5.56[0.219]4.78[0.188]MS4008D

8 / [10.0]

5.56[0.219]4.78[0.188]FS4012D

12 / [4.0]3.63[0.143]2.84[0.112]MS4012D

12 / [4.0]3.63[0.143]2.84[0.112]

FS4016D

16 / [1.5]2.54[0.100]1.75[0.069]MS4016D

16 / [1.5]2.54[0.100]1.75[0.069]AWG/[mm2]

AWG/[mm2]*NOTE: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

46

REMOVABLE CONTACTSREMOVABLE HIGH VOLTAGE
CRIMP CONTACT, SIZE 8

Positronic Industries
connectpositronic.com

NEW!

InfinityHigh Power
Connector

REMOVABLE HIGH VOLTAGE CONTACTFOR USE WITH MIP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 8STRAIGHT SOLDER WIRE TERMINATIONFEMALE CONTACT

FS4820D

MALE CONTACT

MS4820D

RIGHT ANGLE (90°) SOLDER WIRE TERMINATIONFEMALE CONTACT

FS4920D

MALE CONTACT

MS4920D

Connectors Designed To Customer Specifications
Positronic connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage andclearance distances; longer PCB terminations; customer specified hardware.

Positronic can develop and tool new connector designs
with reasonable price and delivery.
Contact Technical Sales with your particular requirements.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
47

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

REMOVABLE SHIELDED CONTACT,SIZE 8REMOVABLE CONTACTS

InfinityHigh Power
Connectors

Positronic Industries
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REMOVABLE SHIELDED CONTACTNEW!

FOR USE WITH MIP SERIES CONNECTORSCONTACTS MUST BE ORDERED SEPARATELYSIZE 8STRAIGHT SOLDER/CRIMP CONTACTSFEMALE CONTACT

MALE CONTACTSTRAIGHT SOLDER/SOLDER CONTACTSFEMALE CONTACT

MALE CONTACTSTRAIGHT CRIMP/CRIMP CONTACTSFEMALE CONTACTTYPE OF CONTACT

PART NUMBER
FEMALE
MALE

MALE CONTACTAØB

RG CABLENUMBERSOLDER/CRIMP

FC4101D

MC4101D

23.60 [0.929]

1.02 [0.040]

SOLDER/CRIMP

FC4102D

MC4102D

23.60 [0.929]

1.70 [0.067]

178 B/U
196 B/U
179 B/U
316 /USOLDER/CRIMP

FC4103D

MC4103D

26.34 [1.037]

2.74 [0.108]

180 B/USOLDER/CRIMP

FC4104D

MC4104D

26.34 [1.037]

3.05 [0.120]

58 B/USOLDER/SOLDER

FS4101DMS4101D

23.60 [0.929]

1.02 [0.040]

SOLDER/SOLDER

FS4102D

MS4102D

23.60 [0.929]

1.70 [0.067]

178 B/U
196 B/U
179 B/U
316 /USOLDER/SOLDER

FS4103D

MS4103D

26.34 [1.037]

2.74 [0.108]

180 B/USOLDER/SOLDER

FS4104D

MS4104D

26.34 [1.037]

3.05 [0.120]

58 B/UCRIMP/CRIMP

FCC4101D

MCC4101D

23.60 [0.929]

1.02 [0.040]

CRIMP/CRIMP

FCC4102D

MCC4102D

23.60 [0.929]

1.70 [0.067]

178 B/U
196 B/U
179 B/U
316 /UCRIMP/CRIMP

FCC4103D

MCC4103D

26.34 [1.037]

2.74 [0.108]

180 B/U

CRIMP/CRIMP

FCC4104D

MCC4104D

26.34 [1.037]

3.05 [0.120]

58 B/U

Two-step crimping
action for signal andshielding conductors.

For information regarding crimp tool and crimping tool techniques, see Application Tools section, pages 49-54.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

48

Infinity
High Power
Connector

CRIMPING INFORMATION FORREMOVABLE CRIMP CONTACTS

Positronic Industries
connectpositronic.com

CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
STEP 1: STRIP WIRE TO INDICATED LENGTH.
Take Care Not To: - Damage or remove strands.
- Untwist or overtwist strands.
- Leave insulation particles on strands.
- Damage insulation.

Correctly Stripped Wire

Insulation

CONTACT PART NUMBER

APPLICATION TOOLSCONTACTSIZE

FEMALE

MALE“L”±0.020 [±0.51]

20

FC720N2

MC720N

5.84 [0.230]

16

FC1**N2

MC1**N

5.84 [0.230]“L”

Stranded Wire
NEW!

16

FS1**N2

MS1**N

5.84 [0.230]

NEW!

16

F*112N2S

M*112NS

5.84 [0.230]

12

FC610N2S

MC610NS

5.84 [0.230]

12

FC612N2

MC612N

7.37 [0.290]

NEW!

12

FS610N2S

MS610NS

5.84 [0.230]

NEW!

12

FS612N2

MS612N

7.37 [0.290]

8

FC40**D

MC40**D

8.89 [0.350]

NEW!

8

FS40**D

MS40**D

8.89 [0.350]

NEW!

8

FC4008DS

MC4008DS

8.89 [0.350]

NEW!

8

FS4*20DMS4*20D

2.54 [0.100]

Examples of Stripping Faults

Strands damaged
or removed bystripping tool.

Insulation cut
incorrectly.

Strands untwisted.

49

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Strands overtwisted.

Particles of insulationon the stripped partof the wire.

Wire insulation damaged.

Infinity
High Power
Connectors

CRIMPING INFORMATION FORREMOVABLE CRIMP CONTACTS

Positronic Industries
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CRIMPING INFORMATION FOR REMOVABLE CRIMP CONTACTS
STEP 2: CRIMP WIRE TO CONTACT.

Positronic Recommended
Conductor Tensile Strength

For Hand Crimp Tool: - Place contact into crimping tool.
- Insert wire into contact.
- Center contact by slowly closing the crimping tool until thecrimp indenters make contact with the crimp barrel.
- Complete the cycle of the crimping tool in one smooth motion.
- Remove the crimped contact.

WIRE SIZEAWG/[mm2]

AXIAL LOAD
POUNDS/[N]6[16.0]
8[10.0]
10
[5.3]
12
[4.0]
14
[2.5]
16
[1.5]
18
[1.0]
20
[0.5]
22
[0.3]
24
[0.25]

110
[489]
110
[489]
110
[489]
110
[489]
70
[311]
50
[222]
28
[125]
20
[89]
12
[53]
8
[36]

For Automatic Crimp Tool:- Insert the wire into the contact, positioned in the crimp
tool by the plastic carrier.
- Depress the activating device of the crimping tool to start
the crimping cycle.
- Remove the crimped contact.
Conductor tensile strength
values are derived using
silver-tin plated copper wires.
Values may change depending
upon what type of wire is used.

APPLICATION TOOLSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

STEP 3: INSPECT THE CRIMP.

Correctly Crimped Contact
Crimp to meet
recommended
tensile strength.

For All Tools: - Strands to be visible through the inspection hole.
- Strands not to be visible beyond the insulation support.
- Crimped contact to meet recommended conductor tensile force shown in chart.
- Check for peeled gold and bent contacts.

Cross Sectionof Correctly Crimped Contact
Stripped wires
compressed
for improved
conduction.

8 CrimpIndents

Examples of Crimping Faults

Strands visible
beyond insulation
support.

Strands not
visible throughinspection hole.
Crimp indents
too close toinspection hole.

Stripped part of
the wire too long.

Stripped part of
the wire too short.

Crimp indents
incorrectly located.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

50SOLDERING AND CRIMPING
INFORMATION FORSHIELDED CONTACTS

Positronic
Positronic Industries
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InfinityHigh Power
Connector

SOLDERING AND CRIMPING INFORMATION FORSHIELDED CONTACTS

STEP 1: STRIP WIRE TO INDICATED LENGTH

A
B

C

Shielded Contact Hand Crimp Tool

TAKE CARE NOT TO:-Damage or remove strands.
-Untwist or overtwist strands.
-Leave insulation particles on strands.
-Damage insulation.

MMIP, MIP & IP SERIES

Braid
DielectricCenter conduc-

CONTACTSIZEPARTNUMBERRG CABLENUMBERA

B

C

178 B/U

7.14[0.281]

6.35[0.250]1.98[0.078]179 B/U
316 /U

7.14[0.281]

6.35[0.250]1.98[0.078]180 B/U

9.53[0.375]7.92[0.312]

1.98[0.078]58 B/U

9.53[0.375]7.92[0.312]

1.98[0.078]7.14[0.281]

6.35[0.250]3.05[0.120]9.53[0.375]7.92[0.312]3.05[0.120]*C4101D*S4101D*C4102D*S4102D*C4103D*S4103D

STEP 2: CRIMP WIRE TO CONTACT- Trim cable.
- Slide ferrule over jacket. Insert
dielectric and center conductor
into barrel. Crimp center conductor into contact.
- Butt ferrule against shoulder.
Crimp ferrule over braid.

STEP 2: SOLDER WIRE TO CONTACT- Trim cable. Tin center conductor.
- Slide ferrule over jacket. Insert dielectric and center conductor into
barrel. Solder center conductor into
contact.
- Butt ferrule against shoulder.
Solder cable to barrel through holein ferrule. Solder cap into body.

8*C4104D*S4104D

MIP SERIESAPPLICATION TOOLSFor crimp tool part numbers, see Contact Application Tools
Cross Reference Chart on pages 53 & 54.

178 B/U*CC4102D

179 B/U
316 /U*CC4103D

180 B/U*CC4104D

58 B/U*Contact gender is designated by M for male contacts
and F for female contacts.

Typical Part Number:
FC4101D

STEP 2: SOLDER/CRIMP WIRE TO CONTACT- Trim cable. Tin center conductor.
- Slide ferrule over jacket. Insert dielectric and center conductor into
barrel. Solder center conductor into
contact.
- Butt ferrule against shoulder.
Crimp ferrule over braid. Solder
cap into body.

*CC4101D

FerruleFerruleSolder

Solderor crimp

JacketJacketCap

51

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

CRIMPING TOOLS AND ACCESSORIES
Positronic Industries
connectpositronic.com

REMOVAL TOOL
For size 12 and 8 contacts

REMOVAL TOOL
For size 20, 16 and 12 contacts

INSERTION TOOLINSERTION AND REMOVAL TOOLS(SHOWN FOR REFERENCE ONLY)
An easy-to-use contact insertion tool used for rear insertion of contacts
into connector, see illustration below.
The contact removal tool is spring-loaded to simplify the extraction ofremovable contacts from the connector insulators. For contact removal,
simply insert the hollow tool tip over the male or female contact from thefront face of the insulator, rotate the tool slightly while increasing thepushing force against the butt of the extraction tool. The contact will be
released from the insulator retention system and will “pop out” of therear face of the insulator.
For insertion and removal tool selection part numbers, seeContact Application Tools Cross Reference Chart on pages 53 & 54.

CONTACT INSERTIONCYCLE-CONTROLLED HAND CRIMP TOOLS(SHOWN FOR REFERENCE ONLY)
The hand crimp tool, pictured at the top of the image uses 8 AWG wirewith produces a hex shaped crimp.
All other wire are eight step adjustable hand crimping tool produces
a four double-indent crimp configuration. Each positioner is equippedwith a data plate which gives the correct crimp-depth setting for eachwire size.
For complete crimp tool and positioner selection part numbers, seeContact Application Tools Cross Reference Chart on pages 53 & 54.

CONTACT REMOVALDIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

52

APPLICATION TOOLSFor size 20, 16
and 12 contacts

Positronic Industries
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NEW!

R

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

8

MCC4104D

MCC4103D

MCC4102D

MCC4101D

MC410*DMC401*D

MC4008DS

MC4008D

MC4006D

FS4920D

FS4820D

FS410*DFS401*D

FS4008D

FCC4104D

FCC4103D

FCC4102D

FCC4101D

FC410*DFC401*D

FC4008DS

FC4008D

FC4006D

9504-15-0-0

9504-15-0-0

9504-13-0-0

9504-14-0-0

9504-0-0-0

9509-0-0-0

9504-19-0-0

9504-19-0-0

9504-20-0-0

9504-15-0-0

9504-15-0-0

9504-13-0-0

9504-14-0-0

9504-0-0-0

9509-0-0-0

9504-19-0-0

9504-19-0-0

9504-20-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9509-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

9509-1-0-0

9504-1-0-0

9504-1-0-0

9504-1-0-0

Hand
Crimp Tool
P/N

HX4

HX4

HX4

HX4

HX4

M310

HX4

HX4

HX4

HX4

HX4

HX4

HX4

HX4

M310

HX4

HX4

HX4

Mfg.
Cross

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

M22520/5-01

Mil
Equiv

9504-15-1-0

9504-15-1-0

9504-13-1-0

9504-14-1-0

9504-2-0-0

9509-2-0-0

9504-19-1-0

9504-19-1-0

9504-20-1-0

9504-15-1-0

9504-15-1-0

9504-13-1-0

9504-14-1-0

9504-2-0-0

9509-2-0-0

9504-19-1-0

9504-19-1-0

9504-20-1-0

Positioner

Y877

Y877

Y937

Y878

Y322

TP-974

Y524

Y524

Y530

Y877

Y877

Y937

Y878

Y322

TP-974

Y524

Y524

Y530

Mfg.
Cross

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

4311-0-0-0

Removal
Tool

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

P+

Mfg.
Cross

Mil
Equiv

8

MS4008D

4311-0-0-0

P+

Mfg.
Cross

8

MS401*D

4311-0-0-0P+

Insertion
Tool

8MS410*D

4311-0-0-0

P+

Mil
Equiv

8

MS4820D

4311-0-0-0

Handle &Contact Positronic
Positioner
Size Contact P/N
P/N

8

MS4920D

M22520/5-01

8

APPLICATION TOOLS

Mil
Equiv

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

53

S
E
E

I
S
P
I
M

InfinityHigh Power
Connector
CONTACT APPLICATION TOOLSCROSS REFERENCE LISTCONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

Mfg.
Cross

Mil
Equiv

Automatic
Crimp
Tool

9550-1-0-0

RemovalTool9081-2-0-0 RNG2103

9550-1-0-0

Mil
Equiv

9099-4-0-0 ITP 1076

9081-2-0-0 RNG2103

Mfg.
Cross

K1196

9099-4-0-0 ITP 1076

Insertion
Tool

M22520/2-01 9502-22-0-0
K1195

Mil
Equiv

AFM8
M22520/2-01 9502-21-0-0

Mfg.
Cross

9507-0-0-0
AFM8

Positioner

FC720N2
9507-0-0-0
TH4

Mil
Equiv

20
MC720N
M22520/1-01 9502-1-0-0

Hand
Handle &Contact Positronic
Mfg.
Positioner Crimp Tool
Size Contact P/N
Cross
P/N
P/N

20
AF8

M22520/1-03 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

M22520/1-03 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

9501-0-0-0

TH4TP-1366

FC11*N2

16

M22520/1-01 9502-1-0-0

9509-5-0-0

GS222

9509-3-0-0

9509-4-0-0

FC112N2S
AF89099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01

169501-0-0-0

FS11*N2

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01

FC120N2

16
FS112N2S

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01

16

16
FS120N2

M22520/1-03 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

TP-1386

9099-3-0-0 ITP 1168

9099-3-0-0 ITP 1168

2711-0-0-0

2711-0-0-0P+P+

9555-0-2-09555-0-2-0

M22520/1-03 9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01 9550-0-0-0

9509-6-2-0

TP1199TH4

M22520/1-01 9502-19-0-0

M22520/1-01 9502-1-0-0

TH4

16

M22520/1-01 9502-1-0-0

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01

AF8

MC11*N

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01

GS223

9501-0-0-0

16MC112NS

9099-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 RTG 2103 M81969/20-01
9509-6-1-0

AF8

12

9501-0-0-0

TP-1366

16
MC120NP+

9509-5-0-0

16
MS11*N

2711-0-0-0

P+9550-0-0-0

P+

GS223

MC610NS

2711-0-0-0P+

9509-6-1-0

12MC612N

9099-3-0-0 ITP 1168

2711-0-0-0

9509-6-0-0

GS222

16
MS112NS

9099-3-0-0 ITP 1168

2711-0-0-0

P+9550-0-0-0

9509-4-0-0

16MS120N

9099-3-0-0 ITP 1168

2711-0-0-0P+

9509-3-0-0

16
FC610N2S

9099-3-0-0 ITP 1168

2711-0-0-0AF812FC612N2

TP-1386

9099-3-0-0 ITP 1168

9501-0-0-0

12FS610N2S

9509-6-2-0

TP11999509-6-0-0

12FS612N2

M22520/1-01 9502-19-0-0

12MS610NS

9099-3-0-0 ITP 1168

AF8
12MS612N

9501-0-0-0

12

54

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

APPLICATION TOOLS
Positronic Positronic
Industries
connectpositronic.com
connectpositronic.com

CONTACT APPLICATION TOOLSCROSS REFERENCE LISTNEW!
InfinityHigh Power
Connectors

CONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

Positronic Industries
connectpositronic.com

PRESS-FIT USER INFORMATION
AND MOUNTING SCREWSInfinityHigh Power
Connector

PRESS-FIT USER INFORMATION
When properly used, Positronic Industries' Bi-Spring Power Press-Fit terminations provide reliable service evenunder severe conditions.
Connectors utilizing this leading technology press-fit contact are easy to install:1.

Choose the proper tooling. Inexpensive insertion tooling and single contact repair tooling areavailable from Positronic.

APPLICATION TOOLS

2.

Insert the connector into the P.C. board or backplane and seat connector fully.

3.

Secure the connector to the P.C. board or backplane using two self-tapping screws. The screws
should be #6 self-tapping screws for plastic.

MOUNTING SCREWS
Stresses that occur during coupling and uncouplingof connectors or through shock and vibration of systems
can be transferred to backplanes or P.C. boards throughpress-fit connector terminations. Avoid concern overelectrical integrity of the connector to board interface byusing mounting screws. Bellcore GR1217 details a preference for the use of mounting hardware and we recommend this practice.

* Mounting screws supplied withboard mount connectors

SCREWS ARE #6 SELF-TAPPING FOR PLASTIC.
Additional Mounting Screw Ordering Information *SCREW PARTNUMBERFOR USE WITHCONTACT CODETHREADLENGTH

P.C. BOARD THICKNESS

2076-12-0-163, 93

9.53±0.76[0.375±0.030]

1.52-2.36 [0.060-0.093]
Straight mount connectors

2076-12-1-16

32, 4, 42, 63

12.70±0.76[0.500±0.030]

All right angle (90º)
mount connectors

11.10±0.76[0.437±0.030]

3.18 [0.125]
Straight mount connectors

2076-12-5-16

CONSULT TECHNICAL SALES IF AN ALTERNATE SCREW IS REQUIRED.

55

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

COMPLIANT PRESS-FITTERMINATION CONNECTORINSTALLATION TOOLSInfinityHigh Power
Connectors

Positronic Industries
connectpositronic.com

COMPLIANT PRESS-FIT TERMINATION CONNECTOR INSTALLATION TOOLS
1/2 Inch Shaft forArbor Press

SUPPORT TOOLSEATINGTOOLINFINITYMINI INFINITY

CONNECTOR
VARIANTNOTE: Straight mount female
connector seating tool shown.
Right angle (90º) male and female
seating tool not shown. Seating
pins are not required for right angle(90º) connector seating tools.

CONNECTOR SEATINGTOOL WITH ARBOR
PRESS SHAFTCONNECTOR SEATINGTOOL WITHOUT ARBOR
PRESS SHAFT

2X 1/4 -20 UNC-2B
Mounting HolesREPLACEMENT PINSCONNECTOR
SUPPORT TOOLMALE

FEMALEMALE

FEMALE

FEMALEMMIP12W12(CODE 93)9513-307-2

9513-306-4

9513-307-12

9513-306-14

855-347-11-

MMIP14W9

9513-307-1

9513-306-1

9513-307-11

9513-306-11

Positions 1-9: 855-347-11
Positions 10-14: 855-347-18

9513-403-1-

9513-403-2(CODE 93)

MMIP18M(CODE 63)

9513-307-2

9513-307-12

MMIP18M(CODE 93)9513-307-2

9513-306-2

9513-307-12

9513-306-12

855-347-3

9513-403-2

MMIP31W6(CODE 93)9513-307-3

9513-306-3

9513-307-13

9513-306-13

Positions 1-3 through 29-31: 855-347-11
Positions 4-28: 855-347-18

9513-403-3

MIP28W12(CODE 93)9513-305-4

9513-304-4

9513-305-14

9513-304-14

Positions 1-6 through 23-28: 855-347-11
Positions 7-22: 855-347-18

9513-402-4

MIP29W99513-305-5

9513-304-5

9513-305-15

9513-304-15

Positions 1-6: 855-347-17
Positions 7-26: 855-347-18
Positions 27-29: 855-347-11

9513-402-5-

9513-402-1(CODE 93)

MIP30

(CODE 63)

9513-305-1

9513-305-11(CODE 93)

MIP30

9513-305-1

9513-304-1

9513-305-11

9513-304-11

855-347-3

9513-402-1

MIP30WA10(CODE 93)9513-305-2

9513-304-2

9513-305-12

9513-304-12

Positions 1-4 through 25-30: 855-347-11
Positions 5-24: 855-347-18

9513-402-2

MIP30WB10(CODE 93)9513-305-3

9513-304-3

9513-305-13

9513-304-13

Positions 1-4: 855-347-17
Positions 5-24: 855-347-18
Positions 25-30: 855-347-11

9513-402-3(CODE 93)IP18

9513-303-1

9513-302-4

913-303-11

9513-302-14

855-347-11

9513-401-3

IP29W9(CODE 93)9513-303-3

9513-302-5

9513-303-3

9513-302-15

Positions 1 through 3 and24 through 29: 855-347-11
Positions 4 through 23: 855-347-3

9513-401-4

IP33W9(CODE 93)9513-303-2

9513-302-3

9513-303-12

9513-302-13

Positions 12-1 through 12-9: 855-347-11
Positions 16-33 through 16-56: 855-347-3

9513-401-6 - for Male
9513-401-2 - for Female

IP36W6(CODE 93)9513-303-4

9513-302-7

9513-303-14

9513-302-17

Positions 1 through 8 and29 through 36: 855-347-11
Positions 9 through 28: 855-347-18

9513-401-7

IP48

9513-303-1

9513-302-2

9513-303-11

9513-302-12

855-347-3

9513-401-1-

9513-401-5

855-347-3

9513-401-1(CODE 93)

IP56

(CODE 63)

IP56

(CODE 93)9513-302-6
9513-303-1

9513-302-1

9513-302-16
9513-303-11

9513-302-11

APPLICATION TOOLSMINI-MINI INFINITYSERIES

Replaceable
Seating Pins

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

56

Positronic Industries
connectpositronic.com

COMPLIANT PRESS-FIT CONNECTORSPRINTED BOARD HOLE SIZES

InfinityHigh Power
Connector

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS
Traditionally, tin-lead has been a popular plating for PBC holes. However, many PCB hole platings must now be RoHS
Compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below.
OMEGA & BI-SPRING COMPLIANT PRESS-FIT CONTACT HOLE
BOARD
TYPE

APPLICATION TOOLS

TIN-LEADSOLDERPCBCONTACT
SIZE / TYPE

RECOMMENDED
DRILL HOLE SIZE

20
OMEGA

ø1.150±0.025[ø0.0453±0.0010]

16
BI-SPRING

ø0.069±0.001[ø1.750±0.025]

12BI-SPRING

ø0.102±0.001[ø2.59±0.025]

8BI-SPRING

ø0.125±0.001[ø3.180±0.025]

RECOMMENDED
PLATING“Omega” Termination

FINISHED
HOLE SIZES
ø1.000+0.090-0.060[ø0.0394+0.0035-0.0024]

15µ [0.0006]
minimum solder
over 25µ [0.0010]
min. copperø0.0630+0.0035-0.0024[ø1.600+0.090-0.060]
ø0.096±0.002[ø2.44±0.05]“Bi-Spring” Termination

ø0.119±0.002[ø3.02±0.05]

RoHS PCB PLATING OPTIONSCOPPERPCBIMMERSIONTIN
PCBIMMERSIONSILVERPCB

ELECTROLESSNICKEL /IMMERSION
GOLD
PCB

57

20
OMEGA

ø1.19±0.025[ø0.047±0.001]

16
BI-SPRING

ø1.750±0.025[ø0.069±0.001]

12
BI-SPRING

ø2.59±0.025[ø0.102±0.001]

8BI-SPRING

ø3.180±0.025[ø0.125±0.001]

ø3.02±0.05[ø0.119±0.002]

20
OMEGA

ø1.19±0.025[ø0.047±0.001]

ø1.09±0.05[ø0.043±0.002]

16
BI-SPRING

ø1.750±0.025[ø0.069±0.001]

12
BI-SPRING

ø2.59±0.025[ø0.102±0.001]

8BI-SPRING

ø3.180±0.025[ø0.125±0.001]

ø3.02±0.05[ø0.119±0.002]

20
OMEGA

ø1.19±0.025[ø0.047±0.001]

ø1.09±0.05[ø0.043±0.002]

16
BI-SPRING

ø1.750±0.025[ø0.069±0.001]

12
BI-SPRING

ø2.59±0.025[ø0.102±0.001]

8BI-SPRING

ø3.180±0.025[ø0.125±0.001]

ø3.02±0.05[ø0.119±0.002]

20
OMEGA

ø1.19±0.025[ø0.047±0.001]

ø1.09±0.05[ø0.043±0.002]

16
BI-SPRING

ø1.750±0.025[ø0.069±0.001]

12
BI-SPRING

ø2.59±0.025[ø0.102±0.001]

8BI-SPRING

ø3.180±0.025[ø0.125±0.001]

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

ø1.09±0.05[ø0.043±0.002]

25µ [0.0010]
min. copper

0.85±0.15µ[0.000033±0.000006]
immersion tin
over 25µ [0.0010]
min. copper

0.34±0.17µ[0.000013±0.000007]
immersion silver
over 25µ [0.0010]
min. copper

0.05µ [0.000002] min.
immersion gold
over 4.5±1.5µ[0.000177±0.000059]
electrolessnickel per IPC-4552
over 25µ [0.0010]
min. copperø1.600+0.090-0.060[ø0.0630+0.0035-0.0024]
ø2.44±0.05
ø0.096±0.002

ø1.600+0.090-0.060[ø0.0630+0.0035-0.0024]
ø2.44±0.05
ø0.096±0.002

ø1.600+0.090-0.060[ø0.0630+0.0035-0.0024]
ø2.44±0.05
ø0.096±0.002

ø1.600+0.090-0.060[ø0.0630+0.0035-0.0024]
ø2.44±0.05
ø0.096±0.002
ø3.02±0.05[ø0.119±0.002]

COMPLIANTPRESS-FIT TERMINATIONCONTACT HOLE
NOTE: For PCB plating
compositions not shown,consult Technical Sales.

Infinity
High Power
Connectors

PANEL MOUNTING PLATEAND PANEL CUTOUTS

Positronic Industries
connectpositronic.com

PANEL MOUNTING PLATE WITH FLOATING BUSHINGSCODE H ON STEP 5 OF ORDERING INFORMATION PAGE
130.15 [5.124]
2X 116.45 [4.585]
87.50 [3.445]
74.62 [2.938]

4X ø3.00 [ø0.118]

43.46 [1.711]

2X 19.20 [0.756]

30.30 [1.193]

3.82 [0.150]

Float bushings provide
2.54 [0.100] vertical X
4.88 [0.192] horizontal float.

RECOMMENDED PANEL THICKNESS:
1.52 [0.060] - 2.36 [0.093].
MOUNTING SCREWS ARE SUPPLIED WITH CONNECTOR.

ACCESSORIESMATERIALS AND FINISHES:
Mounting Plate: Steel with zinc plate and chromate seal.
Floating Bushings: Brass with zinc plate and chromate seal.

FLOATING BUSHING PANEL MOUNTING CUTOUTCONNECTOR MOUNTED TO THE PANEL USING THE FLOATING BUSHING MOUNTING PLATE (SHOWN ABOVE).
116.45 [4.585]

19.20[0.756]

4X ø3.10 [ø0.122]

35.44[1.395]102.53 [4.037]

DIRECT MOUNTING PANEL CUTOUTCONNECTOR MOUNTED DIRECTLY TO THE PANEL
87.50 [3.445]
RECOMMENDED PANEL THICKNESS:
1.52 [0.060] - 2.36 [0.093].

74.62 [2.938]
2X ø4.06 [ø0.160]
26.75[1.053]

SELF-TAPPING MOUNTING SCREWS ARE SUPPLIED WITH CONNECTOR.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

58

CONNECTOR MOUNTINGSTYLE OPTIONS AND
PANEL FLOAT MOUNT AND CUTOUT

Positronic Industries
connectpositronic.com

InfinityHigh Power
Connector

CONNECTOR MOUNTING STYLE OPTIONSCODE 0 AND CODE N ON STEP 5 OF ORDERING INFORMATION PAGE
CODE 0
SELF-TAPPING MOUNTING SCREWSCODE N
PUSH-ON FASTENERMIP30F300A1

MIP30F3N0A1

SHOWN FOR REFERENCE

SHOWN FOR REFERENCEACCESSORIESMIP30F400A1

MIP30F4N0A1

SHOWN FOR REFERENCE

SHOWN FOR REFERENCEPANEL FLOAT MOUNTCODE 82 AND CODE 83 ON STEP 6 OF ORDERING INFORMATION PAGE
PART NUMBER

PANEL THICKNESS*IP****82*

1.52 [0.060]*IP****83*

2.28 [0.090]

MIP30F00820
SHOWN FOR REFERENCEFLOAT MOUNT PANEL CUTOUT

59

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Infinity
High Power
Connectors

CABLE ADAPTERS AND
MOUNTING STYLE OPTIONS

Positronic Industries
connectpositronic.com

CABLE ADAPTERS
CODE J ON STEP 5 OF ORDERING INFORMATION PAGE
SUPPLIED WITH OR WITHOUT JACKSCREW
MATERIALS AND FINISHES:
Hood:
Polyester.
Jackscrew: Stainless steel, passivated.
Knob:
Aluminum, anodized.

2X 22.23 [0.875]
Maximum
Cable Opening

CABLE ADAPTERWITHOUT JACKSCREWEXAMPLE PART NUMBER:
IP48M0J00

FOR CABLE ADAPTER
WITH JACKSCREWEXAMPLE PART NUMBER:
IP48M0JEL088.72±0.51[3.493±0.020]

ACCESSORIES

41.23±0.51[1.623±0.020]

102.58±0.51 [4.039±0.020]

FIXED FEMALE JACKSCREWCODE T ON STEP 6 OF ORDERING INFORMATION PAGE
PANEL MOUNT AND CABLE CONNECTORS SUPPLIED WITH OR WITHOUT FIXED JACKSCREWS

33.51 [1.319]

M4 X 0.7 INTERNAL THREADS
97.50 [3.839]

53

49

45

41

37

16-33

21

17

13

9

5

16-1

54

50

46

42

38

34

22

18

14

10

6

2

55

51

47

43

39

35

23

19

15

11

7

3

16-56

52

48

44

40

36

24

20

16

12

8

4

29.80 [1.173]

IP56F0000

For information regarding size 12, 16 and 20 removable contacts, see Removable Contact section, pages 41-48.
DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

60

Infinity
High Power
Connector

JACKSCREWS
Positronic Industries
connectpositronic.com

ROTATING MALE JACKSCREWCODE EL AND CODE E ON STEP 6 OF ORDERING INFORMATION PAGE

CABLE CONNECTORSWITH ROTATING JACKSCREWS

98.39 [3.874]

ELPART NUMBER: IP48M00EL0
with Long Rotating Jackscrew (Shown)

32.03 [1.261]

M4 X 0.7 THREADS
97.50[3.839]

ACCESSORIES

16-1

5

9

13

17

21

+ 16-33

37

41

45

49

2

6

10

14

18

22

34

38

42

46

50

53
54

3

7

11

15

19

23

35

39

43

47

51

55

4

8

12

16

20

16-24

36

40

44

48

52

16-56

29.80 [1.173]

OTHER CONNECTOR VARIANTS ARE AVAILABLE WITH
THE ROTATING JACKSCREW OPTION, SEE ORDERING
INFORMATION ON PAGE 40.
50.22 [1.977]
FOR INFORMATION REGARDING SIZE 12, 16 AND 20
REMOVABLE CONTACTS, SEE REMOVABLE CONTACTSECTION, PAGES 41-48.

32.03 [1.261]

EPART NUMBER: IP33W9M00E0
with Short Rotating Jackscrew (Shown)

M4 X 0.7 THREADS
97.50 [3.839]
12-1

4

6

3
2

61

8

16-33

37

41

45

49

53

34

38

42

46

50

54

35

39

43

47

51

55

36

40

44

48

52

16-56

7
5

29.80 [1.173]

12-9

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

DIMENSIONS ARE IN MILLIMETERS [INCHES].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

61

Positronic Industries
has the widest variety ofPower Connector Solutions
COMPACT POWER CONNECTORINFINITY

The Power interface for platforms utilizing Eurocard form factors including
CompactPCI®. PICMG® 2.11 compliant. Multiple package sizes available.

Ideal for low, mid, and high power applications which demand
outstanding blind mating capability.

POWER CONNECTION SYSTEMSCOMBO-D

Power, signal, coaxial, high voltage, and thermocouple contacts
in an EMI/RFI shielded package.

The industry standard for low and mid range power applications.
Multiple package sizes available.

FRONT RUNNER CIRCULAR

EACH OF THESE SERIES HAVE ONE OR
MORE OF THE FOLLOWING FEATURES:■ Hot swap capability■ A.C./ D.C. operation in a single connector■ Meets safety agency requirements■ Signal contacts for communication with host system■ Superior blind mating capability■ Cable and panel mount options■ Large surface area contact system■ Bi-Spring power press-fit terminations■ Single contact ratings up to 100 amperes

Power, signal, and thermocouple contacts in an environmental and/ or
EMI/RFI shielded package.

■ Wide variety of variants & accessories

62

D-subminiature Products
Positronic Industries offers full line of D-subminiature connectors in a wide variety of contact
variants and package sizes with press-fit, solder and cable terminations. All Positronic connector
products provide quality, reliability, and flexibility.

DSUBMINATURE CONNECTORSStandard and high density connectors with straight and rightangle PCB mount, and cable terminations available. Multiple
performance options for best economy/performance ratio.

HIGH PERFORMANCE
D-SUBMINIATURE CONNECTORSStandard and high density connectors manufactured to
MIL-PRF-24308, Class M; Goddard Space Flight Center
S-311-P-4 and Goddard Space Flight Center S-311-P-10.

ENVIRONMENTAL-D CONNECTORSStandard and high density connectors with environmental
protection features to IP67. Straight and right angle,
and cable terminations available.

COMBO-D CONNECTORS
Connectors with signal, shielded, power,
thermocouple or high voltage contacts in a single
package. Power press-fit terminations now available.

DUAL PORT CONNECTORS
Right angle p.c. board mount connectors assembled stacked
to maximize real estate; contact variants 9 through 62; available in standard density, high density, and mixed density.

63

POSITRONIC INDUSTRIES
Positronic Products
Power
Contact Sizes: 0, 8, 12, 16,
20 and 22
Current Ratings: To 100 amperes
Terminations: Crimp, wire
solder, straight solder, right angle(90º) solder, straight press-fit andright angle (90°) press-fit
Configurations: Multiple variants
in a variety of package sizes
Compliance: PICMG 2.11,
PICMG 3.0, VITA 41

D-subminiature
Contact Sizes: 8, 20 and 22
Current Ratings: To 40 amperes
nominalTerminations: Crimp, wire
solder, straight solder, right angle(90°) solder and straight press-fit
Configurations: Multiple
variants in both standard
and high densities
Qualifications: MIL-DTL-24308,
Goddard Space Flight S-311-P,
SAE AS 39029, IP65, IP67

FEATURES: Hot swap capability • AC/DC operation in a single
connector • Signal contacts for hardware management• Blind mating • Sequential mating • Large surface area contact
mating system • Wide variety of accessories • Customer specified contact arrangements

FEATURES:
Three
performancelevelsavailable:
professional quality, military quality and space-flight quality
provide multiple performance-to-cost choices • Options
include thermocouple contacts, air coupling, environmentally
sealed and dual port package including mixed density • Broad
selection of accessories

Rectangular

Circular

Contact Sizes: 16, 20 and 22
Current Ratings: To 13 amperes
Terminations: Crimp, wire
solder, straight solder andright angle (90°) solder
Configurations: Multiple
variants in both standard
and high densities
Qualifications: MIL-DTL-28748,
SAE AS 39029, CCITT V.35

Contact Sizes: 12, 16, 20
and 22Current Ratings: To 25 amperes
nominalTerminations: Crimp, wire
solder, straight solder andright angle (90°) solder
Configurations: Multiple variants
Qualifications: Environmental
protection to IP67

FEATURES: Two performance levels available: industrial
quality and military quality provide two performance to costchoices • Large surface area contact mating system• A wide variety of accessories • Broad selection of contact
variants and package sizes

FEATURES: Non-corrodible / lightweight composite
construction • EMI/RFI shielded versions • Thermocouple
contacts • Environmentally sealed versions • Rear insertion/
front release of removable contacts • Two level sequential mating • Overmolding available on full assemblies

Cable

Hermetic

All Positronic connector products
can be supplied as part of cable
assemblies whose technicalcharacteristics would reflect
those of the connectors being
used within the assembly.

Contact Sizes: 8, 12, 16,
20 and 22
Current Ratings: To 40 amperes
nominalTerminations: Feedthroughis standard; flying leads andboard mount available uponrequestConfigurations: See
D-subminiature andcircular configurations above
Qualifications: Space-D32

FEATURES: Shorten the supply chain and reduce additionalcosts and delays by “cablizing” • Overmolding available• Shielded and environmentally sealed versions available• Power cables and access boxes which meet the SAE J2496
specification

FEATURES: Intended for use as an electrical feedthrough inhigh vacuum applications • Leakage rate: 5 x 10-9 mbar.l/s @vacuum 1.5 x 10-5 atm • Signal, power, coax and high voltage
versions available • Connectors can be mounted
on flange assembly per customer specification

For more information, visit www.connectpositronic.com or call your nearest
Positronic sales office as given on the back of this catalog.

an Amphenol company

Divisional Headquarters
Positronic | Americas
1325 N Eldon Ave
Springfield MO 65803 USA+1 800 641 4054
info@connectpositronic.com

Positronic | Europe
Z.I. d’Engachies
46, route d’Engachies
F-32020 Auch Cedex 9 France+33 5 6263 4491
contact@connectpositronic.com

Positronic | Asia
3014A Ubi Rd 1 #07-01
Singapore 408703+65 6842 1419
singapore@connectpositronic.com

Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/sales