Specialized Tools for the LUXON Series

Bearing Replacer Kit
Instruction Manual
On this occasion, we would like to offer our sincere gratitude
for your purchase of a LUXON Series bearing replacer.
Before using this product, please make sure to read thisinstruction manual. After reading, please keep this manual ina safe place for future reference.

Set Contents

Replacement tool
Replacement tool (wrench) storage unit

Rotor replacement
auxiliary sleeve

Tightening bolt
2.5 mm hexagonal wrench
Tool A

1.5 mm hexagonal wrench

Replacement tool fixing screwCollar A

Tool B

Collar B

Replacing bearings for the front housing unit
1 Front housing removal
Set the 2.5 mm hexagonal wrench replacement tool into the tool main unit and remove the 3 bolts.
* If the bolts are difficult to remove, slightly rotate the front housing.

Remove all 3 bolts

Remove all 3 bolts

Front housing

Front housing

LUXON

LUXON KG

2 Bearing removal
Install the bearing replacer as shown in the figure.
The bearings can be removed by screwing in thereplacer.

Tool B

Front housing

Collar A

Tool ABearing

3 Bearing installation
Vertically set the bearings to the front housing
beforehand then install the bearing replacer asshown in the figure. The bearings can be installedby screwing in the replacer.

Tool ACollar A

4 Front housing installation
Install the 3 bolts to the front housing to complete.

Front housing

Collar B
Bearing

Tool B* When screwing the bolts, do it little by little applying the same
strength to the three bolts instead of screwing only a single bolt
to the end at a time in order to prevent the cover being installed
at a tilt. Note that the tilted cover may damage the motor.

Replacing bearings for the stack unit
1 Rotor removal
Put the Rotor replacement auxiliary sleeve into the gap between the Stack and the Rotor, and pull out the Rotor with theCollar. If the Rotor replacement auxiliary sleeve does not go in smoothly, slightly twist it into the gap.
The Rotor replacement
auxiliary sleeve helps easy
reloading of the Rotor too.
Put in the Rotor replacement
auxiliary sleeve before
inserting the Rotor.

insertPull outRotor

Rotor replacement auxiliary sleeve

2 End cover removal
Set the 1.5 mm hexagonal wrench replacement tool into the tool main unit, remove the 3 bolts, and open the end cover.

Remove all 3 bolts

Stack unit
End cover

3 Bearing removal
Install the bearing replacer as shown in the figure.
The bearings can be removed by screwing in thereplacer.

Stack unit

Collar A

Tool ATool B

Set it so that it doesn't
make contact with theconnector unit

Bearing

4 Bearing installation
Vertically set the bearings to the stack unit
beforehand then install the bearing replacer asshown in the figure. The bearings can be installedby screwing in the replacer.

Stack unit
BearingCollar A

Tool ATool B

Set the cutout of the collar A as shown inthe image to the right so that it doesn’t
make contact with the connector unit.

5 End cover installation
Install the 3 bolts to the end cover to complete.
Contact information regarding KEYENCE productsTechnical Service Dept.
7F, Shin-Osaka Marubiru Annex
1-18-22 Higashinakajima Higashiyodogawa-ku
Osaka 533-0033 Japan
www.acuvance.co.jp
E-mail support@acuvance.co.jp
Distributor's name (shop name, address, and tel. no.)0413-2