機械設備工事必携（工場検査編）
目次

はじめに······································································ ⅰ
第１章 総則１．目的···································································· １２．適用···································································· １３．工場検査に必要な書類 ···················································· １４．試験成績表の判定基準 ···················································· １５．許容値 ·································································· １第２章 検査要領
１．工場検査実施内容 ························································ ２（１）工場検査実施の準備（請負者実施） ······································ ２（２）工場検査の実施（事業団の監督職員が実施） ······························ ３（３）工場検査報告書、試験成績表及び添付書類の提出（請負者実施）············· ３（４）工場検査ワークフロー ·················································· ４第３章 試験成績判定基準
１．製品の区分 ······························································ ５２．検査項目及び合否基準 ···················································· ５３．各機器検査項目表 ························································ ５４．検査項目区分表 ·························································· ５５．検査・試験用計測機器の管理 ·············································· ５（１）校正周期 ······························································ ５（２）校正基準（許容誤差等） ················································ ５（３）校正状態の表示（有効期限等） ·········································· ５（４）管理部門と責任者 ······················································ ５（５）日常（定期）点検項目 ·················································· ５（６）使用環境 ······························································ ５第４章 各種表
表－１ 製品区分表 ·························································· ６
表－２ 検査項目表 ·························································· ７
表－２－１検査項目第１階層 ·········································· ７

表－２－２

検査項目第２階層 ·········································· ８

表－２－３－１ 検査項目第３階層（１／３）･････････････････････････････････ ９1表－２－３－２ 検査項目第３階層（２／３） ································ 10
表－２－３－３ 検査項目第３階層（３／３） ································ 11
表－３ 合否基準表 ·························································· 12
表－３－１

外観検査（１：一般事項）合否基準表（検査項目第４階層１／１５） ······················ 12

表－３－２

外観検査（２：溶接部検査）合否基準表（検査項目第４階層２／１５） ······················ 13

表－３－３

外観検査（３：鋳造品・製缶品・樹脂製品検査）合否基準表（検査項目第４階層３／１５） ······················ 14

表－３－４

構造検査合否基準表（検査項目第４階層４／１５） ······················ 15

表－３－５

材料検査、寸法検査（１）合否基準表（検査項目第４階層５／１５） ······················ 16

表－３－６

寸法検査（２）合否基準表（検査項目第４階層６／１５） ······················ 17

表－３－７

塗装検査合否基準表（検査項目第４階層７／１５） ······················ 18

表－３－８

作動・性能検査（１：絶縁抵抗・耐電圧検査、作動状況）合否基準表（検査項目第４階層８／１５） ······················ 19

表－３－９

作動・性能検査（２：温度測定、釣合試験）合否基準表（検査項目第４階層９／１５） ······················ 20

表－３－１０作動・性能検査（３：振動・騒音測定）合否基準表（検査項目第４階層１０／１５） ···················· 21

表－３－１１

作動・性能検査（４：性能測定）合否基準表（検査項目第４階層１１／１５） ···················· 22

表－３－１２作動・性能検査（５：書類検査）合否基準表（検査項目第４階層１２／１５） ···················· 23

表－３－１３

購入品検査合否基準表（検査項目第４階層１３／１５） ···················· 24

表－３－１４

PL に関する合否基準表（検査項目第４階層１４／１５） ···················· 25

表－３－１５

指定機関検査及び写真確認関係の合否基準表（検査項目第４階層１５／１５） ···················· 26

表―４ 溶接基準及び寸法公差 ················································ 27
表－４－１ 溶接基準及び寸法公差（１／４） ································ 27
表－４－２ 溶接基準及び寸法公差（２／４） ································ 28
表－４－３ 溶接基準及び寸法公差（３／４） ································ 29
表－４－４ 溶接基準及び寸法公差（４／４） ································ 30
表―５ 機器の製品区分番号及び寸法基準図番号表 ······························ 31
表－５－１

１章：共通設備 ·········································· 312表－５－２

２章：沈砂池設備 ········································ 32

表－５－３３章：主ポンプ設備 ······································ 33

表－５－４４章：送風機設備 ········································ 34

表－５－５

５章：最初沈殿池設備 ···································· 35

表－５－６６章：反応タンク設備 ···································· 36

表－５－７７章：最終沈殿池設備 ···································· 37

表－５－８８章：消毒設備 ·········································· 38

表－５－９９章：用水設備 ·········································· 39

表－５－１０１０章：汚泥濃縮設備 ······································ 40

表－５－１１１１章：汚泥消化タンク設備 ································ 41

表－５－１２１２章：汚泥脱水設備 ······································ 42

表－５－１３１３章：汚泥焼却設備 ······································ 43

表－５－１４１４章：脱臭設備 ·········································· 45

表－５－１５１５章：その他 ············································ 46

表―６ 検査項目区分表 ······················································ 47
表－６－１

１：製缶品 A ·············································· 47

表－６－２２：製缶品 B ·············································· 48

表－６－３３：製缶品 C ·············································· 49

表－６－４４：製缶品 D ·············································· 50

表－６－５５：製缶品 E ·············································· 51

表－６－６６：樹脂製品 A············································· 52

表－６－７７：樹脂製品 B············································· 53

表－６－８８：製缶品 B＋樹脂製品 B ··································· 54

表－６－９９：製缶品 D＋樹脂製品 B ··································· 55

表－６－１０ １０：製缶品 E＋樹脂製品 B ··································· 56
表－６－１１ １１：量産品 ················································ 57
表－６－１２ １２：特殊仕様 ·············································· 58
表－６－１３ １３：一般汎用購入品 ········································ 59
表－６－１３－２１３－２：樹脂製品Ｃ ·································· 60

表－６－１４ １４：陸上ポンプ ············································ 61
表－６－１５ １５：水中ポンプ ············································ 62
表－６－１６ １６：ブロワ ················································ 63
表－６－１７ １７：ファン ················································ 64
表－６－１８ １８：エンジン ·············································· 65
表－６－１８－２１８－２：電動機 ······································ 66

表－６－１９ １９：水協検査対象品 ········································ 67
表－６－２０ ２０：JIS 工場品············································· 68
表－６－２１ ２１：認定工場品 ············································ 69

3

表―７ 検査項目区分一覧表 ···················································· 70
表－７－１

１：外観検査 ·············································· 70

表－７－２

２：構造検査 ·············································· 71

表－７－３

３：材料検査 ·············································· 71

表－７－４

４：寸法検査 ·············································· 72

表－７－５

５：塗装検査 ·············································· 73

表－７－６－１

６：作動・性能検査（１） ································· 74

表－７－６－２６：作動・性能検査（２） ·································· 74

表－７－７７：購入品検査 ············································ 75

表－７－８８：PL に関する確認 ········································ 76

表－７－９９：指定機関による検査 ···································· 76

表－７－1010：写真の確認 ············································ 76

第５章 試験成績表の記録様式 ·················································· 77
１．製品区分毎の試験成績表 ·················································· 77２．寸法基準図 ······························································ 78
付則－１ 製品区分毎の試験成績表の記録様式
付則－２ 寸法基準図（参考）4