オフショア石油・ガス生産活動の標準化アプローチに関する基礎的調査

２０１８年 ３月

一般社団法人 日 本 中 小 型 造 船 工 業 会
一般財団法人 日 本 船 舶 技 術 研 究 協 会

はじめに
現在、石油ガスの海洋開発・生産の分野においては世界的に標準化、すなわち規格化が推進されています。この規格化の取組は大きく分けて以下の二つの取組に分類できます。
1. Unified Equipment JIP
中心的な役割を果たすのは American Bureau of shipping（ABS）で、2015
年 に A B S の 呼 び か け で 始 ま っ た 1も の で す 。 現 在 の 作 業 は 2 0 1 7 年 5 月 に 開 始 さ れ 、
2018 年 6 月までの予定ですが、その後も継続的に作業は続くと見込まれています。
この取り組みに参加する企業は、世界各地域の海洋石油ガスの開発・生産に携わるオペレーター、船級協会に加え、エンジニアリング企業、造船企業・団体、研究機関
等 2が 含 ま れ ま す 。
2. IOGP JIP/ JIP-33 Standardization of equipment and packages
World Economic Forum （ WEF ） 、 International Association of Oiland Gas Producers（IOGP）、及び IOGP の 10 members と呼ばれる石油ガスの開発・生産オペレーターの支援を得て進められています。既に終了したプロジェ
クト(Phase 1)は公募により KBR がプロジェクトマネジメント及び専門的知見の提供
等のサービスを提供しましたが、現在のプロジェクトは 2017 年 7 月 公募で選出された Aker Solutions Ltd. がこれを行っています。3
このほかにも DNV-GL が進めるサブシーに特化した規格化の取組などがありますが、多くのステークホルダーを巻き込んだ作業は上記の二つです。
本報告書は、ABS の協力を得て上記 1.の取組について、規格化の背景、方針、要考慮事項等についての現状をまとめたものです。
とりわけ日本の造船産業及び舶用産業に従事される皆様にとって、本書が海洋石油・ガスの開発・生産のトレンドを把握する上でご参考となれば幸いです。

（一般社団法人

ジェトロ・ヒューストン事務所
日本中小型造船工業会 共同事務所）
ディレクター（船舶部長） 中川 直人

1 https://ww2.eagle.org/en/news/press-room/ABS-Advances-Landmark-Standardization-JIP.html
2 https://globenewswire.com/news-release/2016/05/18/841201/0/en/McDermott-Joins-14-Offshore-

Companies-in-Signing-Joint-Offshore-Engineering-Standardization-Agreement.html
3 http://www.iogp.org/jip33/

1

目
I.

次

オフショア構造物の標準化（規格化）プロセスの概観 ............................................................ 1
1

規格化の分野 ......................................................................................................................... 11.1

材料の規格化 .................................................................................................................... 1

1.2

設計の規格化 .................................................................................................................... 2

1.3

手順の規格化 .................................................................................................................... 31.4

機器の規格化 .................................................................................................................... 41.5

監視及び制御システムの規格化 ....................................................................................... 51.6

掘削及びサブシー機器システムの規格化 ......................................................................... 6

2.1

プロジェクト実施リスク評価 ........................................................................................... 82.2

提案される標準仕様のギャップ分析 ................................................................................ 82.3

規格化された品目のリスク評価 ....................................................................................... 92.4

費用便宜分析 .................................................................................................................... 9II.

炭素鋼鋼管材料の規格化 ..................................................................................................... 11

1

序文 ..................................................................................................................................... 12

2

3

4

5

1.1

作業スコープ .................................................................................................................. 12

1.2

規則、コード、規格 ....................................................................................................... 12

産業標準と国際標準規格の比較 .......................................................................................... 13
2.1

材料化学成分 .................................................................................................................. 14

2.2

NACE MR0175 の硫化水素含有環境用要求事項 ........................................................... 15

2.3

パイプ肉厚の規格化 ....................................................................................................... 17

炭素鋼鋼管の分類 ............................................................................................................... 183.1

継目無炭素鋼鋼管 ........................................................................................................... 183.2

溶接炭素鋼鋼管（CWS01 及び CWN01） ..................................................................... 193.3

低温配管用継目無炭素鋼鋼管（CSS11） ...................................................................... 20

3.4

低温配管用溶接炭素鋼鋼管（CWS11 及び CWN11) ..................................................... 21

炭素鋼継手及び鍛鋼品の規格化提案 ................................................................................... 234.1

炭素鋼鍛錬継手及び鍛造（CF01） ................................................................................ 234.2

低温用炭素鋼鍛錬継手及び鍛鋼品 .................................................................................. 23

まとめ ................................................................................................................................. 242

6

引用規格 .............................................................................................................................. 24

III.

二相系ステンレス鋼鋼管の材料規格化 ............................................................................... 251

国際標準規格の比較 ............................................................................................................ 26

2

3

1.1

標準規格 ......................................................................................................................... 26

1.2

化学成分 ......................................................................................................................... 27

1.3

機械的性質...................................................................................................................... 271.4腐食試験 ......................................................................................................................... 281.5

微細構造検査 .................................................................................................................. 281.6

水圧試験と検査 .............................................................................................................. 28

二相系ステンレス鋼鋼管の規格化の提案 ........................................................................... 29
2.1

二相系ステンレス鋼継目無鋼管（DSS01） ................................................................... 29

2.2

二相系ステンレス鋼溶接鋼管（DWS01） ..................................................................... 31

二相系ステンレス鋼継手及び鍛鋼品の規格化の提案.......................................................... 33
3.1

二相系ステンレス鋼鍛鋼品（DF01） ............................................................................ 34

3.2

二相系ステンレス鋼鍛錬継手（DF02） ........................................................................ 35

4

まとめと結論 ....................................................................................................................... 365

引用規格 .............................................................................................................................. 37

IV.

電気及び計装の規格化 ........................................................................................................ 38

1

序文 ..................................................................................................................................... 39

2

1.1

電気・計装の規格化のスコープとメリット ................................................................... 39

1.2

過去のプロジェクトからの教訓 ..................................................................................... 39

1.3

用途 ................................................................................................................................ 40

1.4

規則、コード及び規格.................................................................................................... 40

1.5

略語及びシンボル ........................................................................................................... 41

規格化の方法論 ................................................................................................................... 42
2.1

3

ワークフロー .................................................................................................................. 42

ケーブルラックの国際規格の比較 ...................................................................................... 43
3.1

直線型金属ケーブルラック ............................................................................................ 43

4

ケーブルラックの安全性と試験 .......................................................................................... 50

5

評価及び結論 ....................................................................................................................... 536

引用規格 .............................................................................................................................. 55

3

7

8

接続箱の国際規格の比較 ..................................................................................................... 58
7.1

規則、コード及び規格 — 接続箱 ................................................................................... 58

7.2

略語 ................................................................................................................................ 60

技術要求事項と比較 ............................................................................................................ 60
8.1

9
V.

計器接続箱...................................................................................................................... 60

引用文献 .............................................................................................................................. 63
検査要求事項の1

規格化......................................................................................................... 64

序文 ..................................................................................................................................... 641.1

調査範囲 ......................................................................................................................... 64

1.2

規制・規約・基準 ........................................................................................................... 642

用語・定義 .......................................................................................................................... 66

3

略語 ..................................................................................................................................... 66

4

検査要求事項の概説 ............................................................................................................ 66

54.1

構造物カテゴリー ........................................................................................................... 67

4.2

検査カテゴリー .............................................................................................................. 67

4.3

プロジェクト仕様書 ....................................................................................................... 67

相違点分析 .......................................................................................................................... 68
5.1

構造物カテゴリー ........................................................................................................... 68

5.2

検査カテゴリー .............................................................................................................. 685.3

検査範囲に対する実施方法 ............................................................................................ 69

6

参考文献 .............................................................................................................................. 70

VI.

溶接手順の規格化 ............................................................................................................... 72

1

調査範囲 .............................................................................................................................. 73

2

用語・定義 .......................................................................................................................... 74

3

略語 ..................................................................................................................................... 744

溶接手順認可要求事項 ........................................................................................................ 75
4.1

5

WPQ に対する本質的不確定要素 ................................................................................... 75

WPQ の要求事項の相違点分析 ........................................................................................... 76
5.1

基材の化学的成分 ........................................................................................................... 76

5.2

資材等級 ......................................................................................................................... 76

5.3

仕上げ方法...................................................................................................................... 76

4

5.4

厚さ ................................................................................................................................ 77

5.5

溶接継ぎ手・位置 ........................................................................................................... 77

5.6

継ぎ手の形状 .................................................................................................................. 77

5.7

その他の WPQ に対する不確定要素 .............................................................................. 77

6

参考文献 .............................................................................................................................. 80

VII.

機器の規格化 ....................................................................................................................... 81

1

序文 ..................................................................................................................................... 812

計器用空気圧縮機 ............................................................................................................... 81

3

窒素発生機 .......................................................................................................................... 86

4

可搬式水発生装置 ............................................................................................................... 915

塩素処理パッケージ ............................................................................................................ 946

海水粗目フィルター ............................................................................................................ 97

7

散水架台 .............................................................................................................................. 99

8ユーティリティー圧力容器 ............................................................................................... 102

9

柱脚取付けクレーン .......................................................................................................... 107

10

救命艇............................................................................................................................ 112

11

汚水処理パッケージ ...................................................................................................... 115

12海水汲み上げポンプ ...................................................................................................... 117

13

ポンプ架台パッケージ .................................................................................................. 121

14

化学物質注入パッケージ ............................................................................................... 127

15

消防用水ポンプ架台 ...................................................................................................... 131

16

ディーゼル遠心分離パッケージ .................................................................................... 138

17

非常時/必須発電 ............................................................................................................ 140

18

ガスタービン発電.......................................................................................................... 143

19

航空機用燃料補給パッケージ........................................................................................ 150

20

ユーティリティー用炭化水素ポンプ ............................................................................. 152

21

不活性ガス発生装置 ...................................................................................................... 163

22

プロセス非炭化水素用圧力容器 .................................................................................... 170

23

随伴水処理パッケージ .................................................................................................. 173

24

低圧プロセス炭化水素圧力容器 .................................................................................... 176

25

PIG ランチャー・レシーバーパッケージ .................................................................... 181

5

26

燃料ガス処理パッケージ- 低圧炭化水素 ................................................................. 183

27

低圧プロセス炭化水素ポンプ........................................................................................ 18528

高圧炭化水素圧力容器 .................................................................................................. 192

29

計量パッケージ ............................................................................................................. 19730

燃料ガス処理パッケージ31

高圧プロセス炭化水素ポンプ........................................................................................ 202

32

ガス圧縮機器パッケージ ............................................................................................... 209

VIII.

監視・制御システムの規格化 ........................................................................................... 215

1

序文 ................................................................................................................................... 215

2分散型制御システム .......................................................................................................... 216

3

監視制御•データ収集

4

安全計器装備システム ...................................................................................................... 223

5パイプライン健全性管理システム .................................................................................... 226

6

CMC 制御：クラウン据付補正装置 .................................................................................. 229

7

衝突防止制御システム ...................................................................................................... 232

8

スマート掘削計器装備 ...................................................................................................... 234

9泥土制御システム ............................................................................................................. 236

10

ドロー•ワーク制御システム ......................................................................................... 238- 高圧炭化水素 ................................................................. 200(SCADA) ..................................................................................... 219

IX. 掘削およびサブシー機器システムの規格化 .......................................................................... 239
1

序文 ................................................................................................................................... 239

2

掘削・サブシー機器 .......................................................................................................... 240

付録 ........................................................................................................................................... 242
海洋施設関連規格一覧 .............................................................................................................. 242
1

Carbon Steel Pipe: ........................................................................................................... 242

2

Duplex Pipe: ..................................................................................................................... 242

3

Electrical and Instrumentation: ..................................................................................... 243

4Comparison of International Standards for Junction Box: ........................................... 244

5Inspection: ........................................................................................................................ 244

6

Welding Procedure:.......................................................................................................... 245

7

Instrument Air Compressor: ........................................................................................... 245

8

Nitrogen Generator: ........................................................................................................ 247

9Portable Water Generator: .............................................................................................. 248

6

10

Chlorination Package: ..................................................................................................... 249

11

Seawater Coarse Filters: ................................................................................................. 249

12Deluge Skid: ..................................................................................................................... 249

13

Utility Pressure Vessels: ................................................................................................. 249

14

Pedestal-Mounted Cranes: .............................................................................................. 251

15

Survival Craft: ................................................................................................................. 253

16

Sewage Treatment Package: ........................................................................................... 253

17

Seawater Lift Pumps: ...................................................................................................... 253

18

Pump Skid Package: ........................................................................................................ 255

19

Chemical Injection Package: ........................................................................................... 257

20Firewater Pump Skid: ..................................................................................................... 259

21

Diesel Centrifugal Package: ............................................................................................ 260

22

Emergency/Essential Generation: .................................................................................. 260

23

Gas Turbine Generation: ................................................................................................. 261

24

Aviation Re-fueling Package: .......................................................................................... 261

25

Utility Hydrocarbon Pumps: ........................................................................................... 261

26Inert Gas Generation: ...................................................................................................... 265

27

Process Non-hydrocarbon Pressure Vessels: .................................................................. 266

28

Produced Water Treatment Package: ............................................................................. 266

29

Low Pressure Process Hydrocarbon Pressure Vessels: ................................................. 266

30

PIG Launcher and receiver package:.............................................................................. 268

31

Fuel Gas Treatment Package: ......................................................................................... 268

32

Low Pressure Process Hydrocarbon Pumps: .................................................................. 269

33High Pressure Hydrocarbon Pressure Vessels: .............................................................. 271

34

Metering Package: ........................................................................................................... 273

35

Fuel Gas Treatment Package – High Pressure Hydrocarbon: ...................................... 273

36High Pressure Process Hydrocarbon Pumps: ................................................................. 273

37

Gas Compressor Package: ............................................................................................... 276

38

Drilling and Subsea equipment: ..................................................................................... 278

7I. オフショア構造物の標準化（規格化）プロセスの概観
序文
オフショア構造物の規格化とは、オフショア EPC（設計・調達・建設）プロジェクトにおいて安全性を維持しつつコストを低減し効率を高めるために、業界全般で規格化された仕様書を使用することを提案するものである。本稿では規格化のプロセスを、構造、配管、
電気系及び計装を含むオフショア開発用量産品目の設計及び製造手順に焦点を当てたものと、システム要求事項、素材選択及び品質管理、検査、試験並びにて検定手順を含む機能要求事項を規定する機器パッケージに焦点を当てたものに大別する。
オフショア構造物プロジェクトには様々な個別の規格及び要求事項が存在する。規格
化の統合的プロセスはそれらの中で最低条件を満たす一致点を見出す取り組みである。
例えば石油メジャーの多くが独自の安全基準、エンジニアリング慣行及び設計慣行を保持している。一方、様々な地域の業界団体が独自の規則、規格及び推奨事項を規定している。さらに複数の規制機関がオフショア構造物の建造について独自の規則を規定している。
これらの要求事項はすべて実績のある効果的な規格であるが、作成した組織に特有の考え方を反映したものであり、設計の最適化とは相入れず、それぞれのプロジェクトで独自の極めて複雑な建造仕様書が作成される傾向にある。この複雑さゆえに誤解やミスが発生し、手直しや変更指示書を通して最後は現場で是正することになる。
石油•ガス会社、エンジニアリング会社、造船会社、船級協会の代表が参加して、オフ
ショア構造物建造とトップサイド機器パッケージ調達の標準仕様の開発に焦点を当てた
JIP（産業合同プロジェクト）が進行している。標準仕様は必要に応じて業界に受け入れられ、効率的な調達とプロジェクト管理を通して建造コストを低減し、検査時間を短縮し、安全性と品質を向上させるためのガイドラインとなる。

1

規格化の分野1.1 材料の規格化
高度に工学設計された船舶設計では、極めて限られた用途のために設計された微妙に異なるが似通った多様なコンポーネントが生み出される傾向にあり、製造プロセスを圧迫する。たとえば軽量化を最重視する設計では船舶の特定の部分に固有の要求事項を厳密に満たそうとして数多くのパイプ寸法やプレート厚が指定される傾向にある。
このような型式と寸法を最小限の現実的な数に減らすことにより、材料発注時のコストが減り、鉄鋼メーカーは規格化された製品を事前に準備することが可能となり、これらを将来のプロジェクトにも使うことができるため、余った材料を廃棄する必要がなくなる。
構造、配管、電気設計における材料の規格化のための典型的な規格品を Table 1
に示す。

8

－ 1 －

Table 1- 材料の規格化

カテゴリー
1.構造用鋼材

2.配管用鋼材

3.電気用品

4.計装用品

グループ

規格品

鋼板

鋼板、縞鋼板

H 形鋼

H 形鋼

山形鋼

等辺山形鋼、不等辺山形鋼、逆付け
山形鋼

溝形鋼

溝形鋼

棒鋼

平鋼、丸鋼、角鋼

構造用鋼管

継目無鋼管、溶接鋼管

鋼管

継目無鋼管、溶接鋼管

フランジ

閉止フランジ、ソケット溶接フランジ、
突合せ溶接フランジ

継手

エルボ継手、ティー継手

ケーブル

高圧及び低圧電力ケーブル、アースケ
ーブル、制御ケーブル、計装用ケーブ
ル、光ファイバーケーブル、LAN ケー
ブル

ケーブルラック4（トレイ型ケーブルラッ
ク）

はしご形トレイ、穴あきトレイ

マルチケーブルトラン
ジットフレームとインサートブロック

電線貫通フレーム、インサートブロック

接続箱

電気用接続箱、計装用接続箱

ケーブル付属品

束線バンド、ケーブルタグ

チュービングチューブ、チューブクランプ

1.2 設計の規格化
設計の規格化もコスト節減に大きく貢献する可能性がある。ほとんどの FPSO 及びオ
フショアプラッフォームは、世界中のオフショア構造物で大量に使用されている手摺り、梯子、格子、管支えのようなありふれた構造用品に独自の特殊な設計を施している。また
電気用品であるケーブルラックや接続箱は、量産によるコスト節減の可能性があるもうひとつの例である。
このような品目について、安全及びリスク評価要求事項の全てに適合し、すべてとは言わずともほとんどのオフショア構造物で使用することができる十分な標準設計が定義されれば、製造者はこれを前もって製造し、保管しておくことができるようになり、多くの石油及び天然ガスプロジェクトが量産の恩恵を受けるであろう。

4 訳注：Cable Tray は日本では一般にケーブルラックと呼ばれていることから、ladder cable tray ははしご形ケーブルラック、ladder 形以外はトレイ形ケーブルラックと訳す。perforated cable tray はトレイ形ケーブルラックの底板が多孔構造になっているもの。

9

－ 2 －

Table 2-設計の規格化

カテゴリー
1.構造

グループ

規格品

三次的構造

手摺り、はしご、階段、格子、ウィンドシールド、防熱板

構造

クレーン基礎部、ヘリデッキ

2.配管

配管用品

管支持装置、配管支持具、管押え

3.電気系

電気系

はしご形ケーブルラック支持装置、穴あきケーブルラック支持装置、フィール
ドデバイス台、支柱（スタンチョン）型
サポート

4.艤装

HVAC

HVAC ダクト、ダクト支持、HVAC 計
器台

建築

ユニットキャビン、壁、天井、家具

1.3 手順の規格化
これはプロジェクトマネジメント、エンジニアリング、建造、品質マネジメント、文書化、検査、認証を含む安全要求事項のベストプラクティス（最善慣行）に関連するものである。
例えば、どの場所がどのような種類の検査を必要とするか、どの程度の非破壊試験を必要とするかなどの検査要求事項は、多くの場合建造者と施主との間の話し合いで決定される。
検査や非破壊試験を行う区画、回数、種類をカバーする標準手順があれば、交渉の時間を節約し、全体的な生産プロセスを明確化するのに役立つであろう。
プロジェクトマネジメント、エンジニアリング、建造、品質管理、安全要求事項における手順文書を Table 3 に挙げる。
Table 3 – 手順の規格化

カテゴリー

グループ

標準

1.プロジェクトマネ
ジメント

プロジェクト制御

プロジェクト制御手順、進捗管理手順、変更管理手順

2.エンジニアリング

管理

文書管理手順構造

モノレールビームロード試験手順

配管

パイプ支持設計手順

機械

ループ試験手順

コミッショニング

プロセス制御手順（PCS）

配管

ボルト締付け手順、化学洗浄及びオイ
ルフラッシング手順、製造及び取付け手順、流体圧試験手順

構造

歪み補正手順、溶接手順仕様

計装

計器校正手順、管体漏洩試験手順

塗装

塗装手順

3.建造

10

－ 3 －

4.品質マネジメン
ト

5.安全性

足場

足場組立手順

品質保証（QA）

プロジェクト品質計画、プロジェクト品
質監査手順、不適格品制御手順、是正及び防止措置手順、較正コントロー
ル手順

品質管理（QC)

構造及び配管の非破壊試験手順、寸法管理手順、検査及び試験手順、
PMI 試験手順、機械的完了（メカニカ
ルコンプリーション）手順

安全管理

HSE（労働安全衛生）管理計画、緊急対応手順、インシデント/事故報告及び調査手順、作業開始許可（PTW）手順

建造安全手順閉鎖区域立ち入り手順、高所作業手
順、リギング及び検査手順、作業標準
手順、訓練手順、個人用保護具手順

1.4 機器の規格化
オフショア開発プロジェクトの要求事項は極めて多様であり、オフショア開発用規格と舶用機器規格の間にはギャップがある。慣例的に、オフショア開発機器パッケージにはより保守的な要求事項、つまり造船業と比べて信頼性のより高いシステムが要求されてきた。
工業規格に加えて、通常プロジェクト要求事項は施主及びエンジニアリング会社の品質規定に従って指定される。オフショア開発機器パッケージに対する要求事項が多様か
つ厳格であることが、オフショア開発プロジェクトの建造スケジュールの遅れやコスト超過のリスクを高めてきた。
機器の規格化の大きな目標のひとつは、適宜オフショア開発慣行の代わりに可能な限り舶用慣行を適用することである。例えば、いわゆるユーティリティ品目は、船上でもオフ
ショア構造物上でも同様に機能するが、発注する際にオフショア構造物用と指定するか舶用と指定するかによって価格に差が出る。あるユーティリティ品目で行われたコスト比
較では、同じ製品をオフショア構造物用と指定した場合、舶用と指定した場合の 2 倍近い価格となった。
Table 4 は機器の標準仕様を作成するプロセスにおいてオフショア開発プロジェクトに適用するための規格化が最も容易なユーティリティ品目をステージ 1 とし、最も困難な
高圧炭化水素処理品目をステージ 5 として段階別に分類したものである。

11

－ 4 －

Table 4 – 機器の規格化

ステージ 1

ユーティリティ- 非炭化水素
計器エアコンプレッサ、窒素ガス発生装置、飲料水生成、塩素処理パッケージ、海水用粗フィルタ、一斉放水（Deluge）
システム、圧力容器（空気タンク、脱気コラム、ヘッダータンク）、クレーン（ペデスタル式）、救命船、汚水処理パッケー
ジ、海水汲み上げポンプ、ポンプスキッド（水圧入、冷却剤）、化学薬品注入パッケージ

ステージ 2ユーティリティ- 炭化水素
消火ポンプスキッド、ディーゼル遠心分離機、非常用/基幹
発電システム、ガスタービン発電システム、航空機燃料補給パッケージ、ポンプ（クローズドドレイン、ディーゼルトランス
ファー等）、不活性ガス生成システム

ステージ 3

処理– 非炭化水素
圧力容器（空気タンク、脱気コラム、ヘッダータンク、薬品貯蔵）、随伴水処理パッケージ（CFU、液体遠心分離機等）

ステージ 4

低圧処理 – 炭化水素
圧力容器（フレアドラム、脱ガス装置、メタノール貯蔵等）、ピ
グ発射/受取装置パッケージ、燃料ガス処理パッケージ、ポンプ（石油送出、コンデンセート、熱媒体等）

ステージ 5

高圧処理 – 炭化水素
圧力容器（セパレーター、サクションスクラバ、静電気コアレッサー/処理装置、気液コンタクター等）、ガス＆石油計測パッケージ、燃料ガス処理パッケージ、ポンプ（石油送出、コン
デンセート、熱媒体等）、ガスコンプレッサパッケージ（送出、リフトガス、フラッシュガス、蒸気回収ユニット（VRU）等）

1.5 監視及び制御システムの規格化
舶用産業及びオフショア開発産業では、データを資産として利用し始めている。これまで船舶やオフショア構造物のオーナー及びオペレーターの大きな関心事は、安全性、装備のインテグリティ（完全に整っている状態）の維持及び環境保護であった。サイバー空間を利用したデータシステムが台頭し、その利用が拡大するにつれて、データは安全上のリスクに対処することを可能にすると同時に、新たに懸念すべき分野を生み出している。
船舶とその船上に搭載されたセンサーは複数のソースから大量のデータを生成する。オ
フショア開発産業向けのコンピューター支援制御システムの進歩とともに、制御システムと監視システム製品の要求事項に大きな隔たりが発生している。共通制御システム製品
向けの要求事項を調整し、データ収集のための標準ガイドラインを策定することが規格化の取り組みの意図するところである。
制 御 シ ス テ ム の サ ン プ ル と し て は 、 分 散 制 御 シ ス テ ム （ DCS ） 、 安 全 計 装 シ ス テ ム（ SIS ） 、 SCADA （ 設 定 値 制 御 及 び デ ー タ 収 集 ） シ ス テ ム 、 プ ロ セ ス 制 御 シ ス テ ム
PLC/RTU、プログラマブルロジックコントローラ（PLC/PAC）、コントローラとインジケ

12

－ 5 －

ーター、ソフトウェアを含むデータ集積、パネルマウント型レコーダ、データアクイジション
ポータブル型レコーダ、データロガー、チャート式記録計、フィールド機器が挙げられる。
規格化では共通する法令要求事項を特定する。制御システムは、現地の安全規則に適合しなければならない。英国の安全衛生庁（HSE）のような政府機関が。オフショアプ
ラットフォームの電気システム及び制御システムに関する多数のガイダンス文書を作成している。例えば HSE はプラットフォーム上で大事故が発生するリスクを軽減するために、
防爆構造の電気設備、非接地配電システム、防爆範囲で使用される高圧モーターに関するガイダンス文書を作成している。米国の安全環境執行局（BSEE）もまた再充電バッ
テリーシステム、照明器具、架線及び接地に関する指令を含む「潜在的非適合インシデント」（PINC）検査項目を作成している。これを通して、電気設備の安全に関するいくつかの見識を提供している。また自動化システム及びプログラマブルロジックコントローラ（ P L C ） 5の よ う な 制 御 冗 長 性 シ ス テ ム へ の 継 続 電 力 供 給 の 重 要 性 が 考 察 さ れ て い る 。
制御システム設計からは、オフショアプラットフォーム特有の電気設計の留意事項が特定された。例えば、スペースの制限、安全上の問題及び腐食性のオフショア環境に関するものである。オフショアプラットフォーム環境では、比較的隔離された軽量、耐水性、耐腐食性の電気系統及び制御システムが必要とされる。

1.6 掘削及びサブシー機器システムの規格化
掘削及びサブシー機器システムの規格化は、業界標準を統一し、様々な規制機関に共通する規格を作りあげることを目的としている。規格化作業スコープを５つのステージに分けて提案する。
Stage 1
Stage 2
Stage 3
Stage 4
Stage 5(1)

ウェルコントロール（坑井制御）システム
デリックシステム
掘削流体（泥水）調整システム
パイプ/チューブラーハンドリングシステム
サブシー石油生産システム

ウェルコントロール（坑井制御）システム

ウェルコントロールシステムは以下の装置で構成されている。
•
防噴システムと機器•
ロアーマリンライザー•
チョーク＆キルシステムと機器•
掘削マリンライザーシステム•
補助坑井制御機器(2)

デリックシステム

デリックシステムは以下の装置で構成されている。
•
コンダクターテンショニングシステム

5 訳注：日本では一般にシーケンサと呼ばれている

13

－ 6 －

•
•
•
•

(3)

ドリルストリングコンペンセーター6
デリック/マスト
巻上装置
ライザーランニング機器

掘削泥水調整システム
掘削汚泥調整システムは以下の装置で構成されている。
•
バルク貯蔵・移送システム•
泥水リターン（調整）システム•
泥水循環システム（高圧及び低圧）(4)

パイプ/チューブラーハンドリングシステム
パイプ/チューブラーハンドリングシステムは以下の装置で構成されている。
• 巻上げ機• ハンドリング機器• ロータリー機器• そ の 他 の 機 器 （ 例 ： パ ワ ー ス リ ッ プ 7、 ト ン グ 8、 キ ャ ッ ト ウ ォ ー ク 、 メ カ ニ カ ル マ
ウ ス ホ ー ル 9、 掘 削 チ ュ ー ブ ラ ー 及 び 掘 削 マ リ ン ラ イ ザ ー の ロ ー タ リ ー テ ー ブ
ルと保管区域の間の移動を支援するために使用されるその他のハンドリン
グ装置一般）(5)

サブシー石油生産システム/機器
サブシー石油生産システムには以下の装置が含まれる。
• 坑口装置、ツリー、チュービングハンガー• フローライン、ジャンパーケーブル、ライザー• HIPPS（高信頼性圧力保護システム)• マニホルド/PLET（Pipe Line End Termination）/PLEM（PipeLine End Manifold）及びテンプレート• インジェクション及びサービスシステム• アンビリカル/フライングリード• 電気系統• 制御及び監視システム• キャッピングスタック• 流量計

6 セミサブマーシブル型リグにおいて、潮流による船体の上下動を吸収し、ビットに一定の荷重をかけ続けるための装置 （出所：日本オフショア掘削）
7 パイプが井戸のなかに滑り落ちるのを防ぐため、またはパイプをある位置にとどめて置くために使用される、金属で作られたくさび形の、片面に歯、または刻み目などの滑り止めがついている器具をいう。パワー・スリップは空気圧、水圧などで作動するスリップ （出所：JOGMEC）
8 掘り管、ケーシング、チュービングなどのパイプ類をねじ締めしたり、ねじ戻しするための大きなレンチをいう （出所：JOGMEC）
9 マウスホールは，ロータリーテーブル周辺にドリルパイプの長さに合う鋼管を設置し，その中に追降用のドリルパイプを一時格納しておく場所として使われる。 （出所：石油技術協会）

14

－ 7 －

•
•
•
1.6.1

遠隔操作ビークル（ROV）/遠隔操作ツール（ROT）インターフェース
基礎
サブシー防護構造
規格化のの方法論と 手順

2.1 プロ
ロジェクト実実施リスク評評価
オフショア開発プロジェクトにはプロジェクトの成果に影響を与えうる複数の利害関係者が関与している。プロジェクトが成功するためにはそれぞれの関係者がプロジェクトのライフサイクルを通したすべての段階におけるニーズに対処しなければならない。
オフショア EPC プロジェクトの様々な段階で包括的な規格化を実現することにより、プロジェクトコストを目に見えて抑えることができると考えられる。プロジェクト評価は現在のオフショアプロジェクトの実施と管理に存在するリスクを特定し、規格化の適用が可能な分野を特定するものである。
Figure 1 はオフショア開発プロジェクトの典型的な局面とそれぞれの局面において探求すべきクリティカルコンポーネントを示したものである。評価プロセスを通してそれぞれの局面は関連リスクを特定するためにサブアイテムついて評価される。

Figure 1 –オフショア開発プロジェクトの局面

2.2 提 案される標標準仕様のギ
ギャップ分析
析
ギャップ分析により新しい技術仕様と様々な施主の仕様、工業規格、地域に特定の要求事項、地元規制機関の要求事項、国際標準及び船級協会の要求事項の間のギャップを特定する。
ギャップ分析では業界及び監督官庁の要求事項に適合する他のプロジェクト仕様と比較して、提案される標準仕様の要求事項のレベルを特定する。

15

－ 8 －

2.3 規格化された品目のリスク評価
リスク評価の目的は、提案される標準仕様に従って製造され、設置された場合に、標準仕様が同等の水準の安全性を提供するかどうかを識別することである。提案標準仕様
それぞれについてその機能又は実行が要求される働きについて評価する。
クリティカルアイテムとはそれが故障した場合、本質的に制御不能または要員の危険暴露を引き起こす又はその一因となる、又はこのような影響を制限することを目的とするあらゆる品目または品目の一部でありえる。

2.4 費用便宜分析
費用便宜分析は同じ目的で使用される注文製品と比較した場合の標準製品の長所と短所を見極めるものである。費用便宜分析プロセスによりオフショア構造物向けに規格化された製品を採用することによる具体的なコスト節約について、労働、時間、重量、ベン
ダーコストといった様々なコスト要素を特定する。
互換性、ローカライゼーション、建設可能性、調達、プロジェクトマネジメント及び保守に関連するコスト要素の定性的見識が得るために無形便宜を評価する。
標準仕様には一般に認知されているという強みがある。造船所と施主の両方が熟知した文書として、プロジェクト開始から期待されるものの全てを双方が明確に理解してプロジェクトを進めるのに役立つ。造船所の立場からは手直しと変更指示書がなくなることに
より時間とエネルギーの大きな節約となり、原材料の節減につながる。石油メジャーやエンジニアリング会社側では、標準仕様の採用により設計スパイラルが短縮され、エンジニ
アリング設計と解析にかかる工数が減る。
費用便宜分析の興味深い結果のひとつは、鋼管と鋼板のサイズの多様性を減らしたケースで全体の材料コストが微増したことである。これは主として平均的な特性の大きなグループを作成すると大型化（アップサイジング）が起こることによるものである。材料の規格化による鋼材重量の増加分は現在 1〜2％と推算されるが、コスト増加分は他の節約で十分に相殺される。

16

－ 9 －

Figure 2 はギャップ分析、リスク評価、費用便宜分析を含む規格化検証手順を示したものである。
標準品目の選択

標準仕様と規格の比較
プロジェクト実施のリスク評価国際及び現地国内規則及び船級規則への適合

ギャップ分析と安全性評価

標準仕様の取り込み設計と製造上の結果

Figure 2 – 規格化検証手順

17－ 10 －

II. 炭素鋼鋼管材料の規格化
1. 序文
1.1
1.2

作業スコープ規則、コード及び規格

2. 産業標準と国際標準規格の比較
2.1 材料化学成分
2.2 NACE MR0175 の硫化水素含有環境用要求事項
2.3 パイプ肉厚の規格化
3. 炭素鋼鋼管の分類
3.1 継目無炭素鋼鋼管
3.2 溶接炭素鋼鋼管（CWS01 及び CSN01）
3.3 低温配管用継目無炭素鋼鋼管（CSS11）
3.4 低温配管用溶接炭素鋼鋼管（CWS11 及び CWN11）
4. 炭素鋼継手及び鍛鋼品の規格化提案
4.1 炭素鋼鍛錬継手及び鍛鋼品（CF01）
4.2 低温用炭素鋼鍛錬継手及び鍛鋼品
5. まとめ6. 引用規格18－ 11 －

1

序文

1.1 作業スコープ
トップサイド配管用材料の規格化を提案する。オフショア開発プロジェクトにおいて製造業者は、様々な配管仕様に加えて石油•ガス会社の仕様が要求する業界標準よりも高い追加的な要求事項に直面する。これらの要求事項には適正用途が指定されているが、要求事項が多様であることから資材の互換性と製造の柔軟性が低下し、資材納入スケジ
ュールの遅延を招いている。
このような多様な仕様を、製造業者の材料分類慣行に準じた要求仕様に規格化する。
オフショア開発プロジェクトで使用された配管用材料を調査し比較することにより配管用材料の標準仕様を提案するものである。
本報告書では規格化プロセスの手始めとして炭素鋼鋼管のパイプ品質規定の規格化を選択する。
1.2 規則、コード、規格本プロジェクトでは以下の文書を引用規格とする。
Table 1.1

引用規格

No.

タイトル

ASTM A10614

Standard Specification for Seamless
Pipe for High-Temperature Service
高温配管用継目無炭素鋼鋼管の標準規格

ASTM A33313

Standard Specification for Seamless and Welded
Steel Pipe for Low-Temperature Service and Other
Applications with Required Notch Toughness
低温配管用及び切欠靭性が要求されるその他の用途に使用される継目無及び溶接鋼管の標準規格

ASTM A67114

Standard Specification for Electric-Fusion-Welded
Steel Pipe for Atmospheric and Lower Temperatures
常温または低温用電気抵抗溶接鋼管の標準規格

ASTM A67214

Standard Specification for Electric-Fusion-Welded
Steel Pipe for High-Pressure Service at Moderate
Temperatures
中温高圧用電気抵抗溶接鋼管の標準規格

ASTM A51610

Standard Specification for Pressure Vessel Plates,
Carbon Steel, for Moderate- and Lower-Temperature
Service
中温及び低温用圧力容器用炭素鋼板の標準規格

ASME B31.32014

Process Piping
プロセス配管19－ 12 －

CarbonSteel2

API 5L, 45
EditionSpecification for Line Pipe
ラインパイプの規格

ABS Rules

Rules for Materials and Welding, 2015
材料及び溶接規則（2015年）

NORSOK M630, Edition 6

Material data sheets and element data sheets
piping
配管用材料データシート及びエレメントデータシート

NACE MR0175

Petroleum and natural gas industries - Materials foruse in H2S-containing environments in oil and gas
production
石油及びガス産業 – 硫化水素含有環境下での石油・天然ガス生産に用いる材料

for

産業標準と国際標準規格の比較

製造業者から収集したプロジェクト仕様書から炭素鋼鋼管の構造と材料を以下の 4 つのグループに分類した。
•
継目無炭素鋼鋼管•
溶接炭素鋼鋼管•
低温配管用継目無炭素鋼鋼管•
低温配管用溶接炭素鋼鋼管要求される仕様を次の項目について評価する。
•
標準規格•
ウェルディドアプリケーション
•
製法
•
寸法許容差
•
標準寸法
•
化学成分
•
機械的性質
•
熱処理衝撃試験•
微小構造検査（ミクロ検査）•
NDE/NDT（非破壊評価/非破壊試験）•
NDE 試験技術者•
供試材の採取
•
表示と識別
•
認証
•
水圧試験
•
追加試験
•
溶接
•
HIC（水素脆性）試験

20－ 13 －

•
•
•
•
•

補修溶接
NACE
PED
表面処理
その他

プロジェクト仕様を、ASTM（米国材料試験協会規格）、API（アメリカ石油協会規格）
及び NORSOK（ノルウェー標準オフショア規格）を含む国際規格と比較した場合、一般にプロジェクト仕様は、特に化学成分について、国際標準規格に独自の要求事項を追加している。規格化を行うためにはプロジェクトごとの化学成分要求事項を比較する必要がある。
2.1 材料化学成分
炭素鋼鋼管について ASTM、API 規格の化学成分とプロジェクト仕様の化学成分をTable 2.1 にリストアップした。ASTM 規格はサワー環境（硫化水素含有環境）用鋼管をカバーしておらず、API 5L のみがサワー環境用鋼管の化学成分についての規範的情報を規定している。ASTM 規格では化学反応の点で水硫化物（H2S）と類似するフッ化水素（HF）環境について追加要求事項が規定されている。ペースラインの仕様を定めるためにフッ化水素環境向けの化学成分規格の仕様を用いたが、これについてはさらなる議論と分析が必要である。
プロジェクト仕様と工業規格については、サワー環境用の材料規格を選んだ。
Table 2.1 鋼管仕様の化学成分

質量分率 (%)
規格及びプロジェ
クト仕様

Si

Mn
(≤)

P
(≤)

S
(≤)

Nb
(≤)

V
(≤)

Nb+
V
(≤)

0.30

≥0.1
0

1.06

0.03
5

0.10
0

-

0.08
0

-

A333 Gr. 6
（継目無）

0.30

≥0.1
0

1.06

0.02
5

0.02
5

-

-

-

API 5L Gr. B
PSL 1（継目無）

0.28

-

1.20

0.03
0

0.03
0

-

-

0.06

API 5L GR. B
PSL 2（継目無）

0.24

≤0.4
0

1.20

0.02
5

0.01
5

-

-

0.06

A671, A672
CC60 Cl.22（溶
接）

0.21
0.27

≤0.4
5

1.30

0.02
5

0.02
5

-

-

-

C
(≤)

A106 Gr. B
（継目無）

21

－ 14 －

質量分率 (%)
規格及びプロジェ
クト仕様

Si

Mn
(≤)

P
(≤)

S
(≤)

Nb
(≤)

V
(≤)

Nb+
V
(≤)

0.20

-

1.06

0.02
5

0.01

-

-

-

[プロジェクト F]
API 5L or
A333
厳サワー環境（継目無、溶接）

0.20

≤0.3
5

1.30

0.02
0

0.01
0

0.00
5

0.00
5

-

[プロジェクト C]
API 5L
サワー環境（継目無、溶接）

0.15

≤0.3
5

1.20

0.01
0

0.00
3

0.02
0

0.02
0

0.03

[プロジェクト E]
A671 に特別要求事項を追加したも
の（溶接）

0.24

≤0.4
5

1.30

0.00
8

0.00
2

-

-

0.02

NACE MR0175
（継目無）

-

-

-

-

0.01
0

-

-

-

NACE MR0175
（圧延）

-

-

-

-

0.00
3

-

-

-

C
(≤)

[プロジェクト D]
A333 Gr. 6 に修正を施したもの（継目無）

手短に言えば、プロジェクト仕様の材料成分構成にはばらつきがあり、配管の国際規格よりも高い要求事項を追加要求している。非サワー環境及びサワー環境用の共通仕様
として、化学成分及び仮の値を提案する。標準仕様を提案する際には、継目無鋼管の仕様についてはサワー環境用と非サワー環境共通の要求事項をカバーし、溶接鋼管の仕様はサワー環境用と非サワー環境用に分けて 2 種類の仕様を規定する必要があるかもしれない。

2.2 NACE MR0175 の硫化水素含有環境用要求事項
H2S による腐食リスクを最小限にとどめるために NACE MR0175 要求事項を標準仕様として採用し、提案される標準仕様に以下の要求事項を含むことを推奨する。
「すべての材料は NACE MR0175/ISO15156 に適合しなければならない。」
NACE MR0157 Appendix A に規定される炭素鋼鋼管要求事項を原本からの引用とともに簡潔に以下に記述する。

22－ 15 －

A.2.1.1.一般条項
炭素鋼及び低合金鋼は A.2.1.2 から A.2.1.9 に適合しなければならない。
A.2 条項に適合する炭素鋼及び低合金鋼材、製品及びコンポーネントは所定の例を除いて、さらなる SSC（応力腐食割れ）試験を実施することなく ANSI/NACE
MR0175/ISO 15156 の本パートに適合するものとみなされる。しかし、材料製造
仕様の一部として SSC 試験が含まれている場合にはこれに合格し、その結果を報告しなければならない。
A.2.1.2 母材金属の組成、熱処理及び硬さ
炭素鋼及び低合金鋼はニッケル分 1％未満で、快削鋼ではなく、以下の熱処理
条件のうちのひとつでも使用される場合の硬度の許容上限値はロックウェル硬さ 22
HRC とする。
a)
熱間圧延（炭素鋼のみ）b)
焼きなまし（アニール）c)
焼きならし（ノーマライズ）d)
焼きならしと焼き戻しe)
焼きならし、オーステナイト化、焼き入れ及び焼き戻しf)オーステナイト化、焼き入れ及び焼き戻し
A.2.1.4. 溶接
溶接と溶接強度の測定は NACE MR0175 の要求事項に従って実施すること。
炭素鋼、炭素マンガン鋼及び低合金鋼溶接部の許容硬度上限値は溶接ルート部
で ビ ッ カ ー ス 硬 さ 250 HV 、 溶 接 部 及 び 溶 接 熱 影 響 部 で ロ ッ ク ウ ェ ル 硬 さ 22
HRC である。
A.2 条項に適合する炭素鋼及び低合金鋼材、製品及びコンポーネントは、さらなる SSC 試験を実施することなく ANSI/NACE MR0175/ISO 15156 の本パ
ー ト に 適 合 す る も の と す る 。 規 格 化 提 案 文 書 で は 、 ANSI/NACE
MR01075/ISO 15156 の B.1 条項に準拠して硫化水素含有環境下で用いられる溶接鋼管の適格性として耐水素誘起割れ（HIC）を提案することとする。
耐水素誘起割れ（HIC）は以下のカテゴリーで適格性を規定することとする。
•
あらゆる使用環境において•特定の硫化水素含有環境における使用において試験手順と判定基準は Table B.3.に従うこと。試験は常温[25℃±3℃（77°F±5°F）]で行うこと。特記がない限り、試験要求事項は NACE 規格 TM0284 に準ずることとする。

23－ 16 －

Table B.3 HIC/SWC 試験手順と判定基準

製品タイプ

負荷

環境

H2S 分圧NACE
TM01772005
Environment
A (質量分率
5 % NaCl +質
量分率 0.5 %CH3COOH)
圧延鋼また
はその製品

100 kPa(15 psi)c

判定基準

適用条件

CLR ≤
15 %
CTR ≤
5 %
CSR ≤ 2 %

サワー環境
での使用

割れなし

特定の、ま
たはそれほ
ど過酷では
ない環境で
の使用

負荷な
し
質量分率 5 %NaCl + 0.4 %質量分率
CH3COONa、HCl 又はNaOH を使用
して pH を必要
値に調整

意図する用
途に適する
分圧

2.3 パイプ肉厚の規格化
オフショア建設ではパイプ内部を流れる流体の設計圧力により様々なパイプ肉厚が指定される。例えば外径 1.5 インチ未満のパイプの場合、プラットフォーム全重量に与える影響は有意ではない。この点を考慮して、外径 0.75 インチ、1 インチ、1.5 インチの炭素鋼鋼管についてはスケジュール番号 SCH 160 を標準肉厚として採用することを提案する。特殊なケースではパイプ肉厚 XXS（ダブルエクストラストロング）を検討する。本規格化により推定される重量増は小径菅の積算重量の約 10％であるが、安全設計とエン
ジニアリング/施工工数の低減というメリットが期待できる。

24－ 17 －

3

炭素鋼鋼管の分類
炭素鋼鋼管の分類から、次の 4 つのグループの標準仕様を提案する。
•
継目無炭素鋼鋼管（CSN01）：Table 3.1•
溶接炭素鋼鋼管（CWS01 及び CWN11）：Table 3.2•
低温配管用継目無鋼管（CSS11）:Table 3.3•
低温配管用溶接鋼管（CWS11 及び CWN11）：Table 3.4
3.1 継目無炭素鋼鋼管
Table 3.1

継目無炭素鋼鋼管の標準仕様（案）ASTM A106 に追加する
基準（案）
規格

ASTM A106 Gr. B 又は
API 5L PSL1 Gr.B

ASTM A106
ASTM A 106 Gr.B

継目無鋼管の用途
標準寸法

スケジュール番号

SCH 160（外径≤1.5 イン
チ）
規格化なし＞外径 1.5 インチ

プロジェクト仕様

C ≤ 0.30%
Mn: 0.29〜1.06%
P ≤ 0.035%
S ≤ 0.035%
Si ≥ 0.1%
Cr ≤ 0.4%
Cu ≤ 0.4%
Mo ≤ 0.15%
Ni ≤ 0.40%
V ≤ 0.08%

機械的特性

プロジェクト仕様に準じた
伸び

ASTM A106 Gr.B
伸び：
＞30.0（管軸方向）＞16.5（管軸直角方向）

熱処理

ASME B31.3 の 610℃のPWHT（溶接後熱処理）の要求事項を満たす焼き入れ
と焼き戻し

認定資格

EN 10204 Type 3.1

ASTM A530/A530M

NACE

NACE MR0175

要求せず

化学成分

25

－ 18 －

3.2 溶接炭素鋼鋼管（CWS01 及び CWN01）
Table 3.2

溶接炭素鋼鋼管の標準仕様（案）ASTM A672 に追加する基準（案）

ASTM A672

ASTM A672 C60
CLASS 22

ASTM A672-C60

A672—EFW 溶接

A672-EFW 溶接

化学成分

A672 C60 に加えてプロジ
ェクト仕様に従った要求事
項

ASTM A516, Grade 60
Per ASTM A516, Grade 60
C : 0.21% to 0.27%
Mn : 0.6 to 0.9%
P ≤ 0.025%
S ≤ 0.025%
Si : 0.15 to 0.40%

機械的性質

伸び

規格
溶接鋼管の用途
標準寸法
製法

熱処理

ASTM A672 要求事項に
よる熱処理

NDE

Class 22:圧力試験及び放射線透過試験。NDT 試験
技術者は EN473 または同等の規定に従って資格認定されていること。

認証

EN 10204 Type 3.1

溶接

第三者機関による認定施工法に従って有資格の溶接工が行うことNACE

NACE
MR0175/ISO15156

26－ 19 －

5.3.1 Class 20, 21, 22, 23の鋼管は Table2 に示された
溶接後熱処理温度範囲で最低
肉厚 1 インチ毎に 1 時間[1cm毎に 0.4 時間]又は 1 時間のいずれか長い方の時間一様に加熱されなければならない。

特定されていないが
ASTMA530/A530M

該当せず3.3 低温配管用継目無炭素鋼鋼管（CSS11）
Table 3.3

低温配管用継目無炭素鋼鋼管（CSS11）の標準仕様（案）ASTM A333 に追加する
基準（案）
規格

プロジェクト仕様

ASTM A333
ASTM A333 Gr.6

継目無鋼管の適用
標準長

スケジュール番号

化学成分

SCH 160（外径≤1.5 イン
チ)
規格化なし＞外径 1.5 イン
チ

A333 Gr.6 に加えてプロ
ジェクト仕様に準じる

C ≤ 0.30
Mn : 0.29~1.06%
P ≤ 0.025%
S ≤ 0.025%
Si ≥ 0.1%
Ni ≤ 0.4%
Cr ≤ 0.3%
Cu ≤ 0.4%
Nb ≤ 0.02%
V ≤ 0.08%
Mo ≤ 0.12%
ASTM A333 Gr.6
伸び:＞30.0（管軸方向）＞16.5（管軸直角方向）

機械的性質

27

－ 20 －

ASTM A333 に追加する基準（案）

ASTM A333

ASTM A333 Gr.6 に従い、焼ならし又は焼き入れ/
焼き戻し
焼き入れ/焼き戻し温度はASME B31.3 の PWHT
（溶接後熱処理）要求事項の 610℃を満たすこと。

4.3.1.1 1500°F [815℃]
以上の一定の温度に加熱、温度保持し、空中放冷又は雰囲
気制御炉の冷却室で冷却する
ことにより焼ならしする。
4.3.1.2 4.3.3.1 の規定に従って焼きならしし、製造者の裁量で焼き戻しに適した温度まで再加熱する。
4.3.1.3 継目無製法について
のみ、1550〜1750°F（845〜945℃）の熱間仕上げ温度
範囲まで再加熱して熱間加工を行った後、1550°F（845℃）を下限とする初期温度から空中放冷または雰囲気
炉内で冷却する。

衝撃試験

シャルピーV ノッチ試験

8.1 グレード 1、3、4、7、9、
10 及び 11 について、肉厚
0.120 イン[3 mm]以上の溶接
鋼管の溶接接合部の試験片を含む 3 個の衝撃試片 セットのそれぞれの切欠試片耐衝撃性
は 14.1 に規定に適合した温度で試験された場合、Table 3に規定された値を下回っては
ならない。

認証

EM 10204 Type 3.1

ASTM A999 による

NACE

NACE
MR0175/ISO15156

要求されない。

熱処理

3.4 低温配管用溶接炭素鋼鋼管（CWS11 及び CWN11)
Table 3.4

低温配管用溶接炭素鋼管の標準仕様（案）ASTM A671 に追加する
基準（案）
規格

ASTM A671 CC60
CLASS 22

溶接鋼管の用途28－ 21 －

ASTM A671
ASTM A671-CC60

ASTM A671 に追加する基準（案）

ASTM A671

標準長
製造方法

A671-EFW 溶接

A671-EFW 溶接

プロジェクト仕様に従って
A671 CC60 の要求項目に追加

ASTM A516、グレード 60 成
分規格C ≤ 0.21〜0.27％
Mn : 0.6~0.9%
P ≤ 0.025%
S ≤ 0.025%
Si ≥ 0.1〜0.40％

ASTM A671（NORSK M630）に準拠する熱処理。
Class 22 鋼管は ASTM
A671 の溶接後熱処理温度（590〜650℃）範囲内で均一に加熱すること。

5.3.1 Class 20、21、22 及び 23 鋼管は最低限で肉厚 1インチあたり 1 時間[1cm あた
り 0.4 時間]又は 1 時間のいずれか長い方の時間 Table 2に規定された溶接後熱処理温
度範囲内で均一に加熱するこ
と。

衝撃試験

シャルピーV ノッチ試験

試験方法−試験片は試験方法と定義 A370 に準拠したシャル
ピー-V Type A とする。試験片は試験方法と定義 A370 に従って試験しなければならな
い。

NDE

Class 22：圧力試験と放射線透過試験 NDT 試験者は
EN473 又は同等の規定に従った資格を保有すること。

認証

EN 10204 Type 3.1

溶接

第三者機関により承認された認定施工法に従って有資格の溶接工が行うこと。

NACE

NACE
MR0175/ISO15156

化学成分

熱処理

29

－ 22 －

明記されていないが、ASTM
A530/A530M

該当せず

4

炭素鋼継手及び鍛鋼品の規格化提案
炭素鋼鋼管材料と同様に、炭素鋼継手と鍛鋼品の規格化を提案する。
•
鍛錬継手：Table 4.1•
鍛鋼品：Table 4.2
4.1 炭素鋼鍛錬継手及び鍛造（CF01）
Table 4.1

炭素鋼鍛錬継手及び鍛鋼品仕様

基準（案）
規格

鍛錬継手：ASTM A234 WPB with S3
鍛鋼品：ASTM A105 with S4

化学成分

A234 WPB 及び A105 に加えてプロジェクト仕様

機械的性質

伸び

NDE

管状製品の溶接部を含むすべての溶接部は ASME
Section V Article 2 に従ってそれぞれの溶接部の全長にわたって放射線透過検査を受けること。

供試材の採取試験片は実際の供試鍛鋼品又は実際のパートの延長
部 分 ( プ ロ ロ ン ゲ ー シ ョ ン ) 10か ら 、 及 び 製 品 を 代 表 す る 部
位から採取すること。

認証

EN 10204 Type 3.1
熱処理条件
NACE MR0175/ISO15156
HIC 試験

4.2 低温用炭素鋼鍛錬継手及び鍛鋼品
Table 4.2

低温用炭素鋼鍛錬継手及び鍛鋼品

標準仕様（案）規格

鍛錬継手：ASTM A420 WPL6 with S51、S53、S69
鍛鋼品：ASTM A350 with S6、S55

化学成分

A420 WPL 及び A35 LF2 に加えてプロジェクト仕様の要求項目を追加

機械的性質

伸び

衝撃試験

シャルピーV ノッチ試験

NDE

継手及び鍛鋼品には 10％磁粉探傷試験を行う。
管状製品の溶接部を含むすべての溶接部は ASME
Section V Article 2 に従ってそれぞれの溶接部の全長にわたって放射線透過試験を受けること。

10

訳注: 鍛鋼製品を破壊することなく採取し、試験片として使用するためにお互いに合意できる部位に追加された余分の金属。

30－ 23 －

標準仕様（案）5

供試材の採取試験片は実際の供試鍛鋼品又は実際のパートの延長部分(prolongation)から及び製品を代表する部位から採取すること。

認証

EN 10204 Type 3.1
熱処理条件
NACE MR0175/ISO15156
HIC 試験

まとめ

材料規格化により材料の互換性及び製造の柔軟性が高まり、材料の納入スケジュー
ルが改善される。プロジェクト仕様と工業規格を比較することにより、炭素鋼鋼管材料仕様と炭素鋼継手材料仕様を提案した。
化学成分、サワー環境用仕様のような主要な可変要素と NDE を検討した。
炭素鋼鋼管と同様に、炭素鋼鍛錬継手及び鍛鋼品の材料仕様の調査を行った。

6

引用規格[1] ASTM A106-14 高温用継目無炭素鋼鋼管の標準仕様[2] ASTM A333-13 低温用及び切欠靭性を要求されるその他の用途向け継目無及び溶接鋼管の標準仕様[3] ASTM A671-14 常温または低温用電気抵抗溶接鋼管の標準仕様[4] ASTM A672-14 中温高圧用電気抵抗溶接鋼管の標準仕様[5] ASTM A516-10 中温及び低温用圧力容器用炭素鋼板の標準仕様[6] ASME B31.3-2014 プロセス配管[7] API 5L, 45 Edition ラインパイプの仕様[8] ABS Rules 材料と溶接規則（2015 年）[9] NORSOK M-630, Edition 6 配管用材料データシート及びエレメントデータ
シート[10] NACE MR0175 石油及びガス産業 – 石油及びガス生産における硫化水素
含有環境下での石油・天然ガス生産に用いる材料

31－ 24 －

III.

二相系ステンレス鋼鋼管の材料規格化

1. 国際標準規格の比較
1.1 標準規格
1.2 化学成分
1.3 機械的性質1.4 腐食試験
1.5 微細構造検査
1.6 水圧試験と検査
2. 二相系ステンレス鋼鋼管の規格化の提案
2.1 二相系ステンレス鋼継目無鋼管（DSS01）
2.2 二相系ステンレス鋼溶接鋼管（DWS01）
3. 二相系ステンレス鋼継手及び鍛鋼品の規格化の提案
3.1 二相系ステンレス鋼鍛鋼品（DF01）
3.2 二相系ステンレス鋼鍛錬継手（DF02）
4. まとめと結論
5. 引用規格32－ 25 －

1

国際標準規格の比較

コントラクターからプロジェクト仕様を収集し、二相系ステンレス鋼鋼管を 2 つのグループに分類した。
•
二相系ステンレス鋼継目無鋼管•
二相系ステンレス鋼溶接鋼管
要求される仕様は以下のカテゴリーで評価する。
•
規格
•
資格と製法
•
溶接鋼管の用途
•
化学成分
•
機械的性質
•
熱処理
•
衝撃試験
•
腐食試験
•
微小構造検査•
機械的試験•
NDE/NDT（非破壊評価/非破壊試験）
•
認証
•
溶接
•
補修溶接
•
NACE 必要条件•
表示及び識別
•
PED
•
表面処理
•
その他
プロジェクト仕様を ASTM、API、NORSOK を含む国際規格と比較すると、概してプロジェクト仕様は国際標準規格に独自の要求事項を加えている。二相系ステンレス鋼
鋼管の標準仕様案を作成するためにギャップ分析を行った。
1.1 標準規格
すべてのプロジェクト仕様が、継目無二相系ステンレス鋼鋼管について ASM A790
S31803 及 び S32205 を 準 用 し て い る 。 S32205 と S31803 の 唯 一 の 違 い は
S32205 が規定する引張強度が 655 MPs と高いことである。塑性変形設計を要求されない通常のプロセス配管には標準規格として S31803 の採用を提案する。
二相系ステンレス鋼鋼管の溶接適用については、プロジェクト仕様で Class 1、3、5の 3 つの溶接等級が指定されている。Class 1「あらゆる溶接パスで溶化材を使用する
ことにより両面溶接し、完全に放射線撮影を行うこと」が絶対的要求事項であり、標準規格とすることを提案する。

33－ 26 －

1.2 化学成分
ASTM A790 に規定される S31803 二相系ステンレス鋼鋼管の基本的な化学成分を次表に示す。ASTM A790、S3183 の N 含有率 0.14〜0.2 パーセントの規格化学
成分を予備的に採用した。
Table 1.2

標準規格

質量含有率 (%)、範囲指定がない場合は上限値
C

ASTM
A790
S31803NORSOK
M-630

二相系ステンレス鋼鋼管の化学成分

0.0
3

-

Mn

2.0

-

P

0.0
3

-

S

0.0
2

-

Si

1.0

-

Ni

Cr

Mo

N

4.5
6.5

21.
0
23.
0

2.5
3.5

0.0
8
0.2

-

0.1
4
0.2

-

-

もうひとつの化学組成として、塩化物含有環境においてステンレス鋼が孔食腐食にどれくらい強いかを示す耐孔食指数（PREN）がある。標準仕様（案）では最低 PREN を34 に設定した。

1.3 機械的性質
ASTM A790 における S31803 二相系ステンレス鋼の標準機械的性質は以下の通りである。
•
引張強さ：620 MPa•
降伏点：450 MPa•
伸び（2 インチ）：25％•
硬さ、上限：290 HBC 及び 30 HRC
プロジェクト仕様の大部分はより厳しい 28 HRC の最大硬さを要求していることから、標準上限硬さの値として 28 HRC を提案する。

1.4 腐食試験
プロジェクト仕様のなかには、ASTM G48 試験方法に準拠した塩化第二鉄腐食試験
を品質検定として要求するものがある。

34－ 27 －

コンポーネントの本体並びに溶接部がある場合は溶接部の試験を行うこと。腐食試験
手順は ASTM G48 Type A に準拠すること。暴露時間は 24 時間。試験は 25±1℃で実施する。

1.5 微細構造検査
ASTM E 562 に準拠した微細構造検査を行うこと。素案として、母材にはフェライト
含有率 35〜55％、溶接金属にはフェライト含有率 35〜55％を提案する。

1.6 水圧試験と検査
一般に鋼管製品の水圧試験が要求される。検査要求事項として以下に挙げるような多くの種類の検査及び試験が存在する。すべての検査において、NDT 試験技術者は EN
473 又は同等の規定に従って認証されなければならない。
1）外観試験
ASME BPV Section V に準拠し、全表面の 100％2）浸透探傷試験
ASME BPV Section V、Article 6 に準拠し、管開先加工端（ベベルエンド）の溶接部 100％
3）放射線透過試験
ASME BPV Section V、Article 2 に準拠し、継目溶接と補修溶接
4）超音波探傷試験
ASTM E213 に準拠し、各継目無鋼管及び溶接部の 100％5）渦電流探傷試験
ASTM E309 又は ASME BPV Section V、Article 8、継目無鋼管及び溶接部に準拠
プロジェクト仕様からは、鋼管の水圧試験、外観試験及び超音波探傷試験が継目無鋼管に対し一般的に使用されていることが判明した。溶接鋼管についてはさらに放射線透過試験が要求される。例えば、プロジェクト F は「すべてのチューブ状コンポーネント
は ASTM E213 に準拠して十分な超音波探傷試験を行うこと」そして「全ての管軸方向
溶接は 100％超音波試験及び 100％放射線透過試験を行うこと」としている。

35－ 28 －

2

二相系ステンレス鋼鋼管の規格化の提案

以下の 2 つのカテゴリーについて、二相系ステンレス鋼鋼管の標準材料仕様を提案する。
••

二相系ステンレス鋼継目無鋼管（DSS01）：Table 2.1
二相系ステンレス鋼溶接鋼管（DSW01）：Table 2.2

2.1 二相系ステンレス鋼継目無鋼管（DSS01）
Table 2.1

二相系ステンレス鋼継目無鋼管の標準仕様（案）ASTM A790 に追加する基準案

ASTM A790

規格

ASTM A790 S31803＋追加要求事項

ASTM A790 S31803

製法

溶鋼はアルゴン酸素脱炭法（AOD法）又は同等の方式で精錬するこ
と。

継目無の
適用
標準長

A790 S31803 に加えて
N : 0.14 to 0.20
PREN ≥ 34

C≤0.03Mn≤2.00P≤0.03S≤0.02Si≤1.00
Ni: 4.5 to 6.5
Cr : 21.0 to 23.0
Mo : 2.5 to 3.5
N : 0.08 to 0.20

機械的性
質A790, S31803 に加えて硬さ、上限: 28 HRC

引張強さ : 620MPa
降伏点 : 450MPa
伸び（2 インチ） : 25%
硬さ、上限 : 290 HBC
及び 30 HRC

熱処理

焼き入れ、空冷又は水冷により急冷する。
熱処理温度は 1020–1100°C

焼き入れ、空冷又は水冷により急冷する。
熱処理温度は 1020–
1100°C

化学成分36－ 29 －

ASTM A790 に追加する基準案

ASTM A790

衝撃試験

シャルピーV ノッチ衝撃試験（試験片 3 本）ASTM A 370 に準拠し肉厚 6mm 以上の試験片の場合試験温度は-46℃が要求される。
吸収エネルギー下限値は試験片
平均で 45 J/単一試験片で 35 Jとする。
サブサイズ試験片を使用した場合のリダクション係数は、7.5mm5/6 及び 5mm-2/3 とする。

規定なし

腐食試験

腐食試験手順は ASTM G48
Type A に準拠する。暴露時間は
24 時間。試験温度は 25±1℃。

規定なし

微細構造
検査

フェライト含有率は ASTM E 562
又は同等の規定に従って測定し、母材について 35-55%の範囲内でなければならない。

規定なし

機械試験

管軸直角方向又は管軸方向引張
試験
へん平試験
硬さ試験

S2.管軸直角方向又は管軸方向引張試験
S3. へん平試験
硬さ試験

NDE & 試験法

ASTM A999 に準拠する
水圧試験及び ASTM E213 に準拠する超音波探傷試験/ASTM
E309 に準拠する渦電流探傷試験

ASTM A999 に準拠する
水圧試験
或いは、
E213 に準拠する超音波
探傷試験
E309 に準拠する渦電流
探傷試験

認証

EN 10204 TypeASTM A999

3.1.

37

－ 30 －

2.2 二相系ステンレス鋼溶接鋼管（DWS01）
Table 2.2

二相系ステンレス鋼溶接鋼管の標準仕様（案）ASTM A928 に追加する基準案

ASTM A928

規格

ASTM A928 S31803 Class 1＋追加要求事項

ASTM A928 S31803
Class 1

製法

溶鋼はアルゴン酸素脱炭法（AOD法）又は同等の方式で精錬するこ
と。

溶接鋼管
の用途
標準長

A928 S31803 に加えて
N : 0.14 to 0.20
PREN ≥ 34

C≤0.03Mn≤2.00P≤0.03S≤0.02Si≤1.00
Ni: 4.5 to 6.5
Cr : 21.0 to 23.0
Mo : 2.5 to 3.5
N : 0.08 to 0.20

機械的性
質A928 S31803 に加えて硬さ、上限値: 28 HRC

引張強さ : 620MPa
降伏点 : 450MPa
伸び（2 インチ） : 25%
硬さ、上限値 : 290
HBC 及び 30 HRC

熱処理

焼き入れ、空冷又は水冷により急冷する。
熱処理温度は 1020–1100°C

焼き入れ、空冷又は水冷により急冷する。
熱処理温度は 1020–
1100°C

化学成分38－ 31 －

ASTM A928 に追加する基準案

ASTM A928

衝撃試験

シャルピーV ノッチ衝撃試験（試験片 3 本ASTM A 370 に準拠し肉厚 6mm 以上の試験片の場合試験温度は-46℃が要求される。
吸収エネルギー下限値は試験片
平均で 45 J/単一試験片で 35 Jとする。
サブサイズ試験片を使用した場合のリダクション係数は、7.5mm5/6 及び 5mm-2/3 とする。

規定なし

腐食試験

腐食試験手順は ASTM G48
Type A に準拠する。暴露時間は
24 時間。試験温度は 25±1℃。

規定なし

微細構造
検査

フェライト含有率は ASTM E 562
又は同等の規定に従って測定し、母材について 35-55%、溶接金属の 35-65%の範囲内でなければな
らない。

規定なし

機械試験

引張試験
硬さ試験

S2.引張試験及び曲げ試
験
硬さ試験

NDE & 試験法

ASTM A999 に準拠する
水圧試験
ASTM E213 に準拠する超音波
探傷試験/ASTM E309 に準拠す
る渦電流探傷試験及び ASMEBPV Section V、Article 2 に準拠する放射線透過試験
ASME BPV Section V、Article
6 に準拠する浸透探傷試験。管開先加工端（ベベルエンド）の100％の溶接部。

ASTM A999 に準拠する
水圧試験
或いは、
E213 に準拠する超音波
探傷試験
E309 に準拠する渦電流
探傷試験

認証

EN 10204 TypeASTM A999

3.1.

39

－ 32 －

3

二相系ステンレス鋼継手及び鍛鋼品の規格化の提案

二相系ステンレス鋼管材料と同様に、二相系ステンレス鋼継手及び鍛鋼品材料の規格化を提案する。
••

鍛鋼品（DF01）：Table 3.1
鍛錬継手（DF 02）：Table 3.240－ 33 －

3.1 二相系ステンレス鋼鍛鋼品（DF01）
Table 3.1

二相系ステンレス鋼鍛鋼品の標準仕様（案）

標準仕様（案）

規格

ASTM A182, F51, S31803 ＋追加要件
S56 補足要求事項

製法

溶鋼はアルゴン酸素脱炭法（AOD 法）又は同等の方式で精錬すること。

化学成分

A182, S31803 に加えて
N : 0.14 to 0.20
PREN ≥ 34

機械的性質

A182, S31803 に加えて硬さ、上限値：28 HRC

熱処理

溶体化焼きなまし後に水焼き入れ
熱処理温度 1020–1100°C

衝撃試験

シャルピーV ノッチ衝撃試験（試験片 3 本）
ASTM A 370 に準拠し肉厚 6 mm 以上の試験片の場合試験温度は-46℃が要求される。
吸収エネルギー下限値は試験片平均で 45 J/単一試
験片で 35 J とする。
サブサイズ試験片を使用した場合のリダクション係数
は、7.5mm-5/6 及び 5mm-2/3 とする。

腐食試験

腐食試験手順は ASTM G48 Type A に準拠する。
暴露時間は 24 時間。試験温度は 25±1℃。

微細構造試
験

フェライト含有率は ASTM E 562 又は同等の規定に従って測定し、35-55%の範囲内でなければならな
い。

機械試験

引張試験
硬さ試験

NDE &
試験法

S56 規定に準拠する 100％浸透探傷試験
ASTM A388 に準拠する 100％超音波探傷試験（NPS＞3 インチ）

試験片採取

試験片は実際の供試鍛鋼品又は実際のパートの延長部分（Prolongation）から及び製品を代表する部位から採取すること。

41－ 34 －

標準仕様（案）材料製造業者は ISO 9001 に準拠する品質管理シス
テム認証をうけなければならない。システムは関連する材料に特定の評価を受けなければならない。
材料認証は EN 10204 Type 3.1 に準拠し、以下の情報を含むこと。
- 鋼材製造事業者- 溶鋼及び精製慣行- 熱処理条件 (溶体焼きなまし温度と保持時間を記載すること)

認証

3.2 二相系ステンレス鋼鍛錬継手（DF02）
Table 3.2

二相系ステンレス鋼鍛錬継手の標準仕様（案）

標準仕様（案）

規格

ASTM A815, S31803 ＋追加要件
WP-W、WP-S 又は WP-WX + S7 要求事項

製法

溶鋼はアルゴン酸素脱炭法（AOD 法）又は同等の方式で精錬すること。

化学成分

A182, S31803 に加えて
N : 0.14 to 0.20
PREN ≥ 34

機械的性質

A185, S31803 に加えて硬さ、上限値：28 HRC

熱処理

溶体化焼きなまし後に水焼き入れ
熱処理温度 1020–1100°C

衝撃試験

シャルピーV ノッチ衝撃試験（試験片 3 本）
ASTM A 370 に準拠し肉厚 6 mm 以上の試験片の場合試験温度は-46℃が要求される。
吸収エネルギー下限値は試験片平均で 45 J/単一試
験片で 35 J とする。
サブサイズ試験片を使用した場合のリダクション係数
は、7.5mm-5/6 及び 5mm-2/3 とする。

腐食試験

腐食試験手順は ASTM G48 Type A に準拠する。
暴露時間は 24 時間。試験温度は 25±1℃。

42－ 35 －

標準仕様（案）

4

微細構造試
験

フェライト含有率は ASTM E 562 又は同等の規定に従って測定し、35-55%の範囲内でなければならな
い。

機械試験

引張試験
硬さ試験

NDE &
試験法

S7 規定に準拠する 100％浸透探傷試験
溶接継手は ASME ボイラー及び圧力容器規則のDivision 1、セクション VIII、Paragraph UW-51に準拠して全長で放射線透過試験を受けなければな
らない。

試験片採取

試験片は実際の供試鍛鋼品又は実際のパートの延長部分（Prolongation）から及び製品を代表する部位から採取すること。

認証

材料製造業者は ISO 9001 に準拠する品質管理シス
テム認証をうけなければならない。システムは関連する材料に特定の評価を受けなければならない。
材料認証は EN 10204 Type 3.1 に準拠し、以下の情報を含むこと。
- 鋼材製造事業者- 溶鋼及び精製慣行- 熱処理条件 (溶体焼きなまし温度と保持時間を記載すること)

まとめと結論

材料規格化により材料の互換性と製造の柔軟性が高まり、材料納期が短縮される。規格化は、プロジェクト仕様と工業規格のギャップ分析に基づいて提案された。
化学成分、サワー環境仕様及び NDE（非破壊評価）のような変化を伴う項目を調査し、2 グループの二相系ステンレス鋼鋼管材料の標準仕様を第 3 章（二相系ステンレス鋼継手及び鍛鋼品の規格化の提案）で提案した。

43－ 36 －

5

引用規格
[1]

ASTM A790-14A, Standard Specification for Seamless andWelded Ferritic/Austenitic Stainless Steel Pipe
継目無及び溶接フェライト系/オーステナイト系ステンレス鋼鋼管の標準仕様[2] ASTM A928-14, Standard Specification for Ferritic/Austenitic(Duplex) Stainless Steel Pipe Electric Fusion Welded withAddition of Filler Metal
溶加金属電気溶解溶接フェライト系/オーステナイト系（二相系）ステンレス鋼鋼管の標準仕様[3] ASTM A999-14, Standard Specification for General
Requirements for Alloy and Stainless Steel Pipe
合金及びステンレス鋼鋼管の一般要求事項の標準仕様[4] ASME B31.3-2014, Process Piping
プロセス配管[5] ABS Rules, Rules for Materials and Welding, 2015
ABS 規則、材料及び溶接規則[6] NORSOK M-630, Edition 6,
Material data sheets andelement data sheets for piping
配管用材料データシート及びエレメントデータシート[7] NACE MR0175, Petroleum and natural gas industries Materials for use in H2S-containing environments in oil andgas production
石油及び天然ガス産業 – H2S 含有環境における石油及びガス生産用材料

44－ 37 －

IV.

電気及び計装の規格化

1. 序文
1.1.
1.2.
1.3.
1.4.
1.5.

電気・計装の規格化のスコープとメリット
過去のプロジェクトからの教訓
用途
規則、コード及び規格
略語及びシンボル

2. 規格化の方法論
2.1.
ワークフロー
3. ケーブルラックの国際規格の比較
3.1.
直線型金属ケーブルラック
3.1.1.
穴あきトレイ形ケーブルラック
3.1.2.
ケーブルラック設計パラメーターの解釈と解析
3.1.2.1 材料
3.1.2.2 寸法と分類
3.1.2.3 ケーブルラックの NEMA 等級
3.1.2.4 試験
3.1.2.5 仕上げ材
4. ケーブルラックの安全性と試験
5. 評価及び結論
6. 引用規格7. 接続箱の国際規格の比較
7.1.
規則、コード及び規格 − 接続箱7.2.
略語及び機構8. 技術要求事項と比較
8.1.
計器接続箱
9. 引用文献45－ 38 －

1

序文

材料選択のばらつきと個別の設計仕様数を最小化し、コスト効率と入手しやすさを改善するためにケーブルラック及び接続箱の規格化を提案する。

1.1 電気・計装の規格化のスコープとメリット
本稿は船級協会、業界慣行及び国際規格から電気・計装機器に関する情報を特定し、その特定された情報を電気・計装量産材料及び手順の規格化を目的とし文書化している。
電気・計装の規格化の取り組みにおいては、単一の標準型を策定することにより品種数を減らすのに役立つ製品の規格化に焦点を当てる。これはもっぱらコスト、互換性、生産性の向上、手に入れやすさ、製造コストダウンの点で評価することができる。このようなメリットは製品のエンドユーザーである石油•ガス会社にとってもメリットとなり、リードタイムが短縮され、オーナー又はオペレーターの運転コストの低減につながる。
電気・計装規格化のスコープに入る品目は以下の通りである。
a) ケーブルラック：直線型、金属ケーブルラック（はしご形及び穴あきトレイ形）
b) 接続箱：計器のタイプ

1.2 過去のプロジェクトからの教訓
多くの工業及び商業電気ケーブル配線システムは、過剰な初期設備投資額と過剰なメンテナンスを必要とする。複数の異なる/馴染みのない工作規格及び規則に準拠する広範な材料が市場に溢れており、量産品材料の調達には長い時間がかかり、関係者すべてにとって骨の折れるプロセスとなっている。これまでコントラクターは、他のプロジェクトで使用できないコスト効率を下げる余剰の量産材料を発注してきた。時には
非在庫品目の急ぎの注文の納入に長い時間がかかり、プロジェクトの引き渡しスケジュールに影響したこともある。
a)

直線型ケーブルラック（はしご形及び穴あきトレイ型）は以下の条件を満たす必要がある。
•
シンプルな設計
•
手頃な価格
•
耐食性
•
高い耐久性
•
設置作業が容易•
最短納期b）接続箱は以下の条件を満たす必要がある。
•
標準寸法
•
材料

46

－ 39 －

1.3 用途
本規格化ガイドラインは、以下に挙げる様々な種類のオフショア構造物に適用することができる。
•
固定式プラットフォーム•
テンションレグプラットフォーム（TLP)•
FLNG（トップサイド）•FPSO（トップサイド）•
セミサブ生産ユニット•
セミサブ掘削ユニット•
ジャッキアップ掘削ユニット•
ドリルシップ

1.4 規則、コード及び規格
電気ケーブルラック及び取り付けの工業規格を以下に挙げる。
Table 1

引用規格

番号

タイトル

NEMA VE 12009/CSA
C22.2 No.
126.1-09

米国電気工業協会（NEMA）：ANSI/NEMA-VE 1-2009、カ
ナダ規格協会出版物 CSA C22.2 No. 126-09、金属ケーブ
ルラック構造NEMA VE-22009

米国電気工業協会（NEMA）：金属ケーブルラックシステム；
NEMA-VE 2-2009、ケーブルラック取り付けガイドライン

IEC-61537

ケーブル管理のためのトレイ形ケーブルラックシステムとはしご形ケーブルラックシステム向け国際電気標準会議（IEC）国際
規格

BS EN
61537:2002

ケーブル管理のためのトレイ形ケーブルラックシステム及びはしご形ケーブルラックシステムの英国規格

EN 100881:1995

ステンレス鋼：ステンレス鋼のリスト

National
Electrical
Code ® (2005)
Article 392

米国電気工事規程（NEC）適合が規定されている

ASME A653

薄板鋼板、溶融亜鉛めっき（ガルバナイズド）、構造（物理的）品質の標準仕様

ASTM A123/A
123M

溶融亜鉛めっき鉄及び鋼材料の標準仕様

ABS 規則鋼船規則（2014）1-1-4/7.7、1-1-Appendix 3&$、4-84/21.9
オフショア支援船（2014）1-1-4/7.7、1-1-Appendix 3&4,

47

－ 40 －

4-8-4/21.9.2
MODU（2014）1-1-4/9.7、1-4-Appendix 2&3、4-3-3・
5.9.1
一般にケーブルラックの型式承認のための規則
AISI Type
316L ステンレス
鋼、UNS31630

ステンレス鋼 SS316L の標準仕様

1.5 略語及びシンボル
NEMA
全米電気工業協会 [National Electrical Manufacturers
Association]
CSA
カナダ規格協会 [Canada Standard Association]
ISO
国際規格化機構 [International Standardization
Organization]IEC
国際電気標準会議 [International Standard forElectrotechnical Commission]
SS
ステンレス鋼、SS316
HDGS
溶融亜鉛めっき鋼、HDGS SS400
AS/NZ
オーストラリア/ニュージーランド規格
OSHA
労働安全衛生局
CEC
カナダ電気規定
NEC
米国電気工事規程48－ 41 －

2

規格化の方法論

2.1 ワークフロー
ワ
ー
規格化のワークフローは、Figure 1 に示すようにいくつかの連続的なステップに分割される。規格化はプロジェクト情報、エンジニアリング会社のデータシート、建造慣行、工業要求事項に基づいて行う。ギャップ分析を行うためにデータの検討・分析と国内及び国外規則との比較を行った。
Figure 1.

規格化プロジェクトワークフロー

49－ 42 －

技術的アプローチのロードマップは以下の通りである。
•
•
•
•
•
•
•
•
•
•

3

品目の特定
製作事業者からのデータ収集
国際規格の文献レビュー
船級協会のステータスと業界慣行データ比較とギャップ分析
施主の仕様書関連する ABS 規則と型式承認プログラム
要求事項の評価の実施
必要に応じてオプション要求事項を作成
規格化案を作成

ケーブルラックの国際規格の比較

3.1 直線型金属ケーブルラック
データ収集と比較に基づき、最も一般的に使用されている金属製はしご形及び穴あきトレイ形ケーブルラックが、全米電気工業協会（NEMA）の製造及び試験基準に適合し、規格化の対象として特定された。NEMA 規格はケーブルラックの製造、試験、性能に関する技術要求事項を規定するものである。NEMA 規格が規定する試験要求
事項は電気的導通試験及び負荷試験である。ケーブルラックの表示要件も規定されている。
a)

全米電気工業協会（NEMA）：ANSI/NEMA-VE 1-2009、金属ケーブルラ
ックシステム；NEMA VE-2-2009 ケーブルラック取り付けガイドライン、
NEMA-FG 非金属ケーブルラックシステム。米国では NEMA、カナダでは
CSA により出版されている米カナダ合同規格である「金属ケーブルラックシス
テム」は北米市場における重要なケーブルラック規格の一つである。

b)

国際電気標準会議（IEC）が、電気及び/又は通信系設備におけるケーブル或いは他の電気機器の支持及び収容を目的とするトレイ形ケーブルラックシステ
ム及びはしご形ケーブルラックシステムの要求事項及び試験を指定している。
必要に応じて、トレイ形ケーブルラックシステム及びはしご形ケーブルラックシ
ステムは、ケーブルの区分、又はケーブルをグループ分けする目的で使用することができる。

c)

米国では米国電気工事規程（NEC）への適合が義務付けられている。本規格は、容認される又は容認されないワイヤーとケーブルの種類についての要求事
項と、ケーブルラック内のケーブルの配置についての詳細な要求事項を規定している。カナダではカナダ電気規程（CEC）が使用されている。米国で NEC適合が義務付けられているのと同様にカナダでは CEC への適合が義務づけられている。

50－ 43 －

d)

AS/NZ 3000 架線工事規則がオーストラリアとニュージーランドで採択されている。本規則は架線規則を特定した詳細な要求事項を規定している。

ギャップ分析と直線型ケーブルラックの型と寸法を推奨するために実施した比較をTable 1 に示す。

51

－ 44 －

Table 1: 直線型はしご形ケーブルラック製品の規格化仕様（案）

ケーブルラ
ック設計パ
ラメーター

規格
IEC

NEMA

BS

ASME

ASTM

API
RP14F

IEC EN
100881:1995

NEMA
VE1-4.1

BS
EN61537
BS EN
10088-2

ASME
A 653

ASTM
A123

API
RP 14F12.1.2.
2

IEC
61537
Table 1

NEMA VE1 4.1

1.4404 マ
リングレードステンレス
鋼(AISI
316L
grade

ASME
SA240
316L

ASTM
A 240

API
14F

長さ(mm)

IEC
61537
6.7, 6.8& 8

NEMA VE1 4.3.2

EN 61537
6.7, 6.8 &
8

幅(mm)

IEC
61537
sec. 8NEMA VE1 4.3.3

EN 61537
sec. 8材料

高さ(mm)NEMA VE1 4.3.5

子桁間隔
(mm)

IEC
61537
sec.8

NEMA VE1 4.3.5

常用荷重(Kg/m)

IEC
61537
sec.
10.2

NEMA VE1 4.8 &
5.2

支持間隔
(m)

IEC
61537
sec.
D3.1 &
D4.1

NEMA VE1 5.4.4

仕上げ金属

IEC
61537
Table 1

NEMA VE1 4.2.1

NEMA

EN 61537
sec. 7.3 &
10.2
ASTM
A 123

EN 61537
sec 14.2

NEMA
Table 152

－ 45 －

3.1.1 穴あきトレイ形ケーブルラック
穴あきトレイ形ケーブルラックはｍコスト、時間、労力の点で効率的である。小束のケーブルを短い距離配線するために用いられ、一般に分岐に使用される。詳細はTable 2 を参照。穴あきトレイ形ケーブルラックについて複数の設計パラメーターを考察した。推奨事項の根拠を次項で説明する。
Table 2：穴あきトレイ形ケーブルラックの推奨事項

ケーブルラック設計パラメ
ーター

規格
IEC

NEMA

BS

ASME

ASTM

API

IEC
EN
100881:1995

NEMA
VE1-4.1

BS
EN61537
BS EN
10088-2

ASME
A 653

ASTM
A123

API
12.1.2.
2

IEC
61537
Table
1

NEMA VE1 4.1

1.4404 マ
リングレードステンレス
鋼 (AISI
316L
grade)

ASME
SA240
316L

ASTM
A 240

長さ(mm)

IEC
61537
6.7,
6.8 &
8

NEMA VE1 4.3.2

EN 61537
6.7, 6.8 &
8

幅(mm)

IEC
61537
sec. 8NEMA VE1 4.3.3

EN 61537
sec. 8

IEC
61537
Table
1

NEMA VE1 4.2.1

EN 61537
sec 14.2

材料

高さ(mm)
常用荷重(Kg/m)
支持間隔
仕上げ金属

NEMA 分類

53－ 46 －

3.1.2 ケーブルラック設計パラメーターの解釈と解析
3.1.2.1 材料
NEMA、IEC、NEC 及び英国規格[1-3]は、すべてケーブルラックの材料を耐食性金属（低炭素鋼、ステンレス鋼又はアルミニウム合金）又は耐食仕上げ（亜鉛又はエポキシ）を施した金属とすることを義務付けている。標準仕様（案）では、ステンレス鋼
材と溶融亜鉛めっきを施したケーブルラックを使用、又は NEMA 規格に従うことと規定した。
3.1.2.2 寸法と分類
ケーブルラックの寸法は幅、長さ、深さにより明確に定義される。トレイ形ケーブルラ
ックは多孔状で 20％の設備余力を保有しなければならない。ケーブルラックの長さは選択する際きわめて重要となる。長さは強度、負荷、径間及び取り扱いと取り付けの容易さを含む複数の基準に基づいて選択される。
3.1.2.3 ケーブルラックの NEMA 等級
NEMA 分類は、最大 支持間隔に 加えて常用 荷重を間隔 /荷重等級 の選択に使 用している 。
Table 3 と Table 4 は 米 国 及 び カ ナ ダ 金 属 ケ ー ブ ル ラ ッ ク 規 格 で あ る CSA 、 C22.2 No.
126.1-98 First による最も一般的な荷重/間隔等級を示したものである。
ケーブルラックを取り付けるための支持の間隔は通常「支持間隔」と呼ばれる。ケーブルラックの荷重と間隔の等級は以下の表に従って決定される[1]:Table 3：NEMA VE1 金属ケーブルラックシステム（米）54－ 47 －

Table 4: NEMA VE1 金属ケーブルラックシステム（カナダ）

3.1.2.4 試験
本項ではケーブルラックに関する様々な試験について説明する。最も重要なものは荷重試験と導通試験である。試験についてはセクション 4 の Table 6 に示す。ケーブル
ラックの試験は NEMA VE1/CSA C22.2 No.126.1-09、Method B（残留ひずみ発生荷重条項 5.2.9[1]及び IE61537[2]機械的強度試験）に従って実施する。
導通試験は、ケーブルラックの端部にマスキング（塗装無し）を施して NEMA VE
1 手順に従って実施する。これはケーブルラック部材間の接続を助けるものである。マ
スキング部分に粉体塗装を施されていないとは限らない。接触板としてスプライスが使用される。ケーブルラックの両端ともに接地に使用される。詳細についてはセクション 4を参照。
ケース・バイ・ケースで機械的損傷を減らすためにケーブルラックカバーを使用してケーブルラックの遮蔽を行う。一般に最大高 2m まで立型設置されるケーブルラックにはカバーが使用される。詳細はセクション 4 を参照。
3.1.2.5 仕上げ材
ケーブルラックの仕上げ材を Table 5 に示す。
Table 5: ケーブルラックの仕上げ材[2-3]

仕上げ材

規格

設置場所

電気亜鉛めっき

ASTM B633

屋内

クロム亜鉛

ASTM F-1 136-88

屋内/屋外

プレガルバナイズド亜鉛

ASTM A653SS G.33
G90（CSA Type）

屋内

製造後溶融亜鉛めっき

ASTM A123（CSA
Type 1）

屋内/屋外

ほとんどのオフショア開発プロジェクトではペイント塗装又は粉体塗装が施されたケーブルラックが採用されている。粉体塗装はリン酸亜鉛で前処理をした上に静電気ス
プレーで塗布するポリエステルタイプの表面処理である。黒色粉体塗装表面処理は電55－ 48 －

着亜鉛めっきの上に ASA 61 黒色ポリエステル塗装を使用する。ケーブルラックでは
電着亜鉛めっきの上に注文色の粉体塗装表面処理を行うことがよくある。
ケーブルラックの仕上げの主な目的は耐食性を高めることである。さらに仕上げ材には次のような長所がある。
• 屋内用ケーブルラックは屋内の壁のペイントの色と合わせ、美観を保つように粉体塗装される。
• ケーブルラックを溶接スラグから保護する。
• 屋外用ケーブルラックは耐光性及び耐候性を持たせるために粉体塗装される。
• 耐食性• 耐擦傷性、指紋付着防止• 物理的な損傷に対する耐性• 清潔で光沢がある
ケーブルラックの試験及び安全性は検討すべきもうひとつの重要な側面であり、セクション 4 でこれを論じる。

56－ 49 －

4

ケーブルラックの安全性と試験

ケーブルラックは屋内、屋外及び可爆区域に取り付けられる。次の Table 6 はケーブルラックに関する安全基準をまとめたものである。
Table 6:ケーブルラック安全要求項目

標準

リスクと問題点

緩和措置

耐食性

NEMA NEMA VE-1
4.2.1; IEC 61537
Table 7

環境による腐食

屋外ケーブルラックは粉体塗装またはペイント塗装する

十分な通気

NEMA VE-1 6.1;
NEC 2005

ケーブルのたわみ

システムが小径多芯コントロールケーブル及び計装用ケーブルを支持するためには
しご型ケーブルラックの使用を避けようとする場合に、通気トラフ型ケーブルラックがしばしば使用され、スッキリした外観の設置となる。

機械的強度
試験

NEMA VE 1 sec. 5
IEC 61537 sec.8

荷重と間隔の
機械抵抗の不整合、剛性
破壊

予期される荷重及び間隔に応じた機械抵抗；重ね継接続部において保証されなけ
ればならない。

遮蔽

NEMA VE2 4.5.6

石油及び化
学物質の流
出及び太陽
光の遮蔽

ケーブルラックを取り外し可
能な上蓋でカバーすること。

電気的通導（ケーブル荷重が大きい
場合と 3m を超える長尺をカバーする
場合に使用する耐久型
ケーブルラックについてのみ）

NEMA VE1 Sec 5;
IEC61537 sec 11;
NEC318-3(c)

短絡、接地の問題

ケーブルラックを接地電路として使用する。さらにケーブ
ルラックはボルト接合の際に切れ目なく連続すること。またケーブルラックを NEC
Article 318.60 に従って接地電路として使用する。

取り付け

NEMA VE2, DSME,SHI , HHI 造船所取
り付け手順

57

－ 50 －

項目

標準

リスクと問題点

緩和措置

炎及び火災
の潜在的危
険性（非金属ケーブルラッ
クのみ）

IEC61537 sec 13;
NEC318-3(c); NEC
Section 392.3(D);OSHA 29 CFR
1910.305(a)(3)(iv);
IEC 60695-211:2000, Clauses
4 to 10

加熱状態或
いは火災又
は電気事故
或いは電撃；
可爆区画内のケーブルラック

耐火性被包及び繊維ガラス材試験。ただし金属ケーブ
ルラックは試験を受ける必要
はない。

荷重又は安
全常用荷重
試験

NEMA VE 1 Table
1; NEC Sections
392.8, 392.9,
392.10, and392.12.

ケーブルラックのブレークダウン；ケーブル充填率に基づいてア
ンペア容量と電圧定格が決定される。

NEMA 要求事項又はIEC61537 と同等の要求事項に準拠した荷重試験
ケーブルトレイ研究所（The
Cable Tray Institute）によれば、ケーブルラックはトレ
イの内側部分の 40—50％又はケーブルラック仕様に基づく最大重量を超えて充填するべきではない。
NEMA VE-1/CSA 22.2に準拠し耐荷重=試験荷重15 分。荷重試験には 2 つの手法がある（安全率 1.5）：• 破壊荷重：破壊荷重/1.5=定格耐荷重＝試験荷重• 残留たわみが発生するまで加重:
1.5 x 間隔 x 定格荷重
合計試験荷重を取り除いた後に残留たわみ量を計測する。

熱伸縮

NEMA
Standards
Publication No.
VE 2, Section
4.3.2. NEMA
VE-2 Table 4-2NEC® Section
300.7(B)

加熱
電撃

58

－ 51 －

熱伸縮を補正する必要のある場所では管路に伸縮継手を使用すること。
熱伸縮に関するある文書は鋼製ケーブルラックとアルミニウム製ケーブルラックの伸縮継手間の温度差による許容長を示している。

ABS の推奨事項：Table 6 に示すようにケーブルラックの安全性と試験は製造者にとって重要事項である。

59－ 52 －

5

評価及び結論

さまざまな形状、寸法、設計、材料のケーブルラックが入手可能である。それぞれの製造業者が様々な規格に適合する多種多様なケーブルラックを提供しており、必要以上に高品質の製品を調達することによりコスト増を招き、情報のやりとりと承認を繰り返すという非効率性を招く結果となっている。このような状況で工業規格を収集し、製品としてのケーブルラックを規格化するための評価が行われた。Figure 2 に示すようにオフショア開発プロジェクトの大部分がケーブルラック製造及び構造に NEMA VE 1
規格を使用していることが判明した。オーストラリア又はヨーロッパのプロジェクトはNEMA 規 格 に 加 え て IEC 61537 又 は BS EN61537 適 合 を 要 求 し て い る 。
NEMA 規格の要求事項はより厳格であると考えられている。
Figure 2. オフショア開発プロジェクトが採用するケーブルラック規格の統計

Percentage of Project Requirements

Statistics of Cable Tray Manufacturing & DesignStandards
100
90
80
70
60
50
40
30
20
10
0
Ladder Cable tray

Perforated Cable Tray

E&I JIP Standadization Item: Cable Tray

NEMA VE1

IEC 61537

BS EN61537

本報告書は構造、労働安全、電気保安、設計及び適用性を考慮して推奨要求事項を策定することを目的とする。安全基準を比較する取り組みとして OSHA、HEC、NEMA 及び IEC 規格を検討した。セクション 3.4 の説明と解析に基づいて、はしご形/穴あきトレイ形ケーブルラック製品ガイドラインを Table 7 及び Table 8 に提案する。

60－ 53 －

Table 7: はしご形ケーブルラックの規格（案）

直線はしご形ケーブルラック

パラメーター

コメント

材料

費用効率の高い耐久性のある防食仕上げの鋼。いずれの材料も耐食性にすぐれ高温に耐えることができる。安定した構造的性質、非磁性

幅

最も一般に使用されている幅

長さ

最も一般に使用されている長さ。試験しやすく、保守及び迅速な補修が行えるように厚みを減らす必要
がある。

高さ

最も一般的に使用されている高さ

仕上げ

クリーンで、耐食性があり、耐擦傷性にすぐれ、光沢のある、耐光性及び耐候性の、耐久性にすぐれたもの

安全常用加重NEMA Table 1 及び Table 2 の要件

電気的導通

NEMA VE1 に準拠する試験

荷重試験

NEMA Classification 10C に準拠する試験

標準分類

NEMA Table 1

間隔

NEMA Table 1

Table 8：穴あきトレイ形ケーブルラックの規格（案）パラメーター

コメント

直線穴あき/パンチトレイ形ケー

ブルラック

材料

費用効率の高い、耐久性のある防食仕上げの鋼。いずれの材料も耐食性にすぐれ高温に耐えることができる。安定した構造的性質、非磁性。

幅

ほとんどのプロジェクトで使用されている一般的
な幅

長さ

最も一般に使用されている長さ。取り扱いが簡単
な長さ。

高さ
仕上げ

最も一般的に使用されている高さ
クリーンで、耐食性があり、耐擦傷性にすぐれ、光沢のある、耐光性及び耐候性の耐久性に優れたもの。

3.1.3 「解釈と分析」の項で論じたように、ケーブルラックガイダンスは製品としてのケーブルラックを規格化するために選ばれたものである。これはオフショア開発会社が
特にケーブルラックについて直面する問題点を克服する一助となる。一般に、はしご形
ケーブルラックはトレイ形（ベタ底のもの、底が通気構造になっているものも含め）ケー
ブルラックよりも低コストである。また穴あきケーブルラックは製造がしやすくコスト効率が良い。経済的に見て、ケーブルラックの規格化は実行可能であり、余剰ストックは様々なプロジェクトに使用することが可能であり、製造が円滑化される。一旦規格化されると設計及びモデリングコストが低減され、エンジニアリング工数も低減され、現地でベンダーを確保又は現地製造することが可能となり、納期が短縮される。ケーブルラッ

61－ 54 －

クの規格化により選択及び据付が迅速に行われるようになり、オフショア開発産業にとってメリットとなると考えられる。

6

引用規格

[1]

NEMA VE1: National Electrical Manufacturers Association(partnered with CSA) Standard for Metal Cable Tray
Systems, 2009.
全米電気工業協会（カナダ規格協会と協力）「金属ケーブルトレイシステム規格」
2009 年版[2]
IEC 61537: International Electro technical Contractors
Standard for Cable Tray Systems and Cable Ladder Systems
for Cable Management second ed. 2006-2010.
ケーブル管理のためのケーブルトレイシステム及びケーブルラダーシステムの国際電気標準会議規格、2006-2010 年版[3]
BS EN 61537:2002, IEC 61537:2001 - Cable tray systems andcable ladder system for cable management.
ケーブル管理のためのケーブルトレイシステム及びケーブルラダーシステム[4]
ASTM B633-13 Standard Specification for Electrodeposited
Coatings of Zinc on Iron and Steel.
鉄及び鋼への電着亜鉛被膜の標準仕様[5]
ASTM A 123 – Specification for Zinc (Hot-Dip Galvanized)
Coatings on Iron and Steel Products.
鉄及び鋼製品への亜鉛（溶融鍍金）被膜の仕様[6]
ASTM A 653 - Specification for Steel Sheet, Zinc-Coated(Galvanized) by the Hot-Dip Process, Structural (Physical)
Quality.
溶融亜鉛鍍金鋼板の仕様[7]
EN 10088-1:1995, Stainless steels. List of stainless steels.
ステンレス鋼、ステンレス鋼リスト[8]
EN 10326:2004, continuously hot-dip coated strip and sheetof structural steels – Technical delivery conditions.
連続的溶融めっきされた構造帯鋼及び鋼板—TEC（品質要求事項）[9]
EN 10327:2004, continuously hot-dip coated strip and sheetof low carbon steels for cold forming - Technical delivery
conditions.
連続的に溶融めっきされた低間加工用低炭素鋼帯鋼及び鋼板—TEC（品質要求事項）[10] ABS Steel Vessel Rules (2014) 1-1-4/7.7, 1-1-Apendix 3 & 4,
4-8-4/21.9.
ABS 鋼船規則（2014 年）1-1-4/7.7, 1-1-Apendix 3 & 4, 4-8-4/21.9.

62－ 55 －

[11] ABS Offshore Support Vessels (2014) 1-1-4/7.7, 1-1-Appendix
3 & 4, 4-8-4/21.9.
ABS オフショア支援船（2014 年）1-1-4/7.7, 1-1-Appendix 3 & 4, 48-4/21.9.
[12] ABS Mobile Offshore Drilling Units (2014) 1-1-4/9.7, 1-1Appendix 2 & 3, 4-3-3/5.9.1.
ABS MODU（2014 年）1-1-4/9.7, 1-1-Appendix 2 & 3, 4-3-3/5.9.1.
[13] AS/NZ 3000, Electrical Installation (Australia/ New Zealand
Wiring Rules).
架線工事規格（オーストラリア/ニュージーランド配線規則）[14] NEMA VE2: National Electrical Manufacturers Association
Standard for Cable Tray Installation Guidelines NECA/NEMA
105 Recommended Practice for Installing Cable Trays, 2009.
NEMA VE2:ケーブルトレイ取り付けガイダンスの全米電気工事協会規格
NECA/NEMA 105 ケーブルトレイ取り付け推奨慣行[15] IEC 61892 Mobile & Fixed Offshore Units: Electrical
Installations.
移動式及び固定式オフショアユニット：架線工事[16] NEC, The National Electrical Code 317 and NEC 318 article
米国電気工事規程 317 及び 319 条項[17] NFPA 70: National Fire Protection Association's Standard
アメリカ防火協会規格[18] IEEE Std 1202, Standard for Flame Testing of Cables for Use
in Cable Tray in Industrial and Commercial Occupancies.
工業及び商業施設におけるケーブルトレイで使用するケーブルの火炎試験についてのアメリカ電気電子技術協会規格[19] ISO 14713:1999, Protection against corrosion of iron andsteel in structures – Zinc and aluminum coatings –Guidelines
鉄及び鋼構造物の防食-亜鉛及びアルミニウム被膜—ガイドライン[20] IEC 60204: International Electro technical Contractors
Standard for Safety of Machinery/Electrical Equipment with
Machinery
国際電気標準会議の機械の安全性-機械の電気装置規格[21] National Electrical Code® (2005) Article 392 (See also NEC®
Handbook).
NEC 規格（2005 年）392 条（NEC ハンドブック参照）[22] OSHA Fact Sheet - Electrical Safety Hazards of OverloadingStandard Cable Trays & 29 CFR 1910.305(a)(3).
労働安全衛生局ファクトシート-標準ケーブルトレイの負荷過重の電気安全上の問題及び 29 CFR 1910.305(a)(3)[23] IEEE Std 1202, Standard for Flame Testing of Cables for Use
in Cable Tray in Industrial and Commercial Occupancies

63－ 56 －

工業及び商業施設におけるケーブルトレイで使用するケーブルの火炎試験についてのアメリカ電気電子技術協会規格[24] API RP 14F Recommended Practice for Design andInstallation of Electrical Systems for fixed and floating
offshore Petroleum Facilities. July 2008
米国石油協会規格 API RP 14F 固定式及び浮体式オフショア石油施向け
電気系の設計及び設置の推奨慣行

64－ 57 －

7

接続箱の国際規格の比較

接続箱（ジャンクションボックス）は、あらゆる電気系、制御系、計装系の設置に不可欠な部分である。制御系及び計装系においては、処理/生産区域のフィールドデバイス（フィールド計器）と通常制御室に設置されている制御/監視機器の間の相互接続に使用される筐体である。接続箱は一般的に、一般区域の共通システムの複数のフィール
ドデバイスの端子箱として使用される。計器接続箱は設置場所の環境に適した設計でなければならず、適切な異物侵入防止機能と防爆を実証する検定を取得しなければならない。
接続箱の規格化には以下の点を考慮する必要がある。
•
筐体材料
•
開き戸
•
安全等級
•
保護の程度
•
筐体の寸法
•
後板
•
グランドプレート•
接地用スタッド•
ブリーザ/ドレンプラグ•
ラベル
計器接続箱は多くのシステムで必要であり、湿潤環境や乾燥環境、安全区域や危険区域といった様々な作業ロケーションに設置される。通常、計器接続箱は安全かつ効率的環境で保守される必要がある。それぞれのオフショア開発プロジェクトで何百もの接続箱が必要となることから、要求事項を規格化する意義がある。

7.1 規則、コード及び規格 — 接続箱
計器接続箱及び取り付けについての施主/設計者の仕様書には一般的に以下の文書が含まれる。
Table 1

引用規格

規格番号

タイトル

AS/NZS 2381

Electrical Equipment for Explosive
Atmospheres Selection, Installation and
Maintenance
防爆電気機器、取り付けと保守

AS/NZS 3000

Electrical Installation (Australia/ New
Zealand Wiring Rules)
架電工事（オーストラリア/ニュージーランド配線規則）

AS/NZS 60079
IEC 60079

Electrical Apparatus for Explosive Gas
Atmospheres -Explosive Protection

65－ 58 －

Technique (All relevant parts)
爆発性ガス環境向け電気器具—防爆テクニック
AS 60529
IEC 60529

Degree of Protection Provided by Enclosures(IP Code)筺体による保護等級（IP コード）ASTM A193/A
193M

Standard Specification for Alloy Steel andStainless Steel Bolting for High Temperature
or High Pressure Service and Other Special
Purpose Applications
高温又は高圧用及びその他の特殊用途向け合金鋼材とステンレス鋼ボルト締めの標準仕様

EN 10088-1:1995

Stainless steels. List of stainless steels
ステンレス鋼：ステンレス鋼リスト

BSI BS EN 10204

Metallic Products Types of Inspection
Documents
金属製-検査文書の種類

IEC 62262

Degrees of protection provided by enclosuresfor electrical equipment against externalmechanical impacts (IK code)
衝撃保護等級試験（IK コード）

ABS Rules

Steel Vessel Rules (2015) 4-8-1/5.3.4; 4-83, 9.21;4-8-4,21.25
鋼船規則（2015 年）
Offshore Support Vessels (2015) 4-81/5.3.4, 4-8-3/21.25
オフショア支援船（2015 年）
Mobile Offshore Drilling Units (2015) 4-33/1.5, 4-3-3/5.1.1; 5.25
MODU（2015 年）
Generally for Type Approval of junction Box
一般に接続箱の型式承認規則

AISI Type 316L
ステンレス鋼UNS31630

Standard Specification of Stainless Steel
SS316Lステンレス鋼標準仕様 SS316L

66－ 59 －

7.2 略語

8JB

接続箱、ジャンクションボックス

ATEX

欧州防爆指令

ASTM

米国試験材料協会

ISO

国際規格化機構IEC

国際電気標準会議

SS

ステンレス鋼

GRP

ガラス繊維強化プラスチック

OSHA

労働安全衛生曲IP

外郭による保護

IS

本質安全

BS

英国工業規格

AS/NZ

オーストラリア及びニュージーランド規格

IECEx

IEC 規格に基づく防爆機器の国際検定スキーム

技術要求事項と比較
8.1 計器接続箱
計器接続箱は多くの用途で必要とされる。
•
プロセス制御システム•
安全計装システム•
火災ガスシステム•
高完全性保護システム•
電気通信システム•
構内放送非常警報システム（PAGA）

上の表は様々な船舶と様々な造船所の様々なプロジェクトから収集したデータを示している。比較によるギャップ分析を実施し、計装用接続箱についての推奨事項をTable 3 に示した。一般に、様々な造船所のプロジェクトで最も頻繁に推奨されている規格は次の通りである。
•
IEC 60078-0 設備の一般規定•
IEC 60079-7 安全性”e”向上による機器保護•
NEC 500/NEMA 4、4X/ICE 60529•
ATEX/IECEx

67－ 60 －

Table 3: 接合箱設計基準提案のための比較

パラメータ
ー

規格
IEC

NEMA

BS/AS/
NZ

ASME

ASTM

その他

材料

EN/IEC
600790;600791;600797;6007911

NEMA
4X

1.4404marinegrade
Stainless Steel
(AISI
316L
grade

ASME
SA240
316L

ASTM A
240,
Grad
316 L

Norsok
Z010
sec.13

安全等級

IEC60079-7

保護等級IEC60529 3.4,
Table 1& Table
2;

端子タイプ

IEC
609477-1

AS/NZS
60079;
clause 5
of
AS/NZS
6007914
BS EN
60079
NEMA
IEC
60529

BS EN
60529;
AS
60529.

Norsok
Z010
Sce.4.2

UL600

ケーブル
導入口
ケーブル
導入装置

IEC
60423

接合箱接
地
温度等級
& ガスグ
ループ

NorsokZ010
Sec.10.5
CENEL
EC 規格

68

－ 61 －

ブリーザプ
ラグ

AS/NZ
S
60079

寸法
ドアタイプ

ANSI/SD
I
A250.82014

後板
ラベリング

Norsok
Z010
sec.1269－ 62 －

9

引用文献

[1]

IEC 60529 Ed. 2.2 b: 2013: Degrees of protection provided byenclosures
外郭による保護等級[2]
IEC 60079-0 Equipment- General Requirements
設備の一般規定[3]
IEC 60079-7 Equipment protection by Increased Safety “e”
安全性”e”向上による機器保護[4]
UL 50 Enclosures for Electrical Equipment, NonEnvironmental Considerations
電気機器のエンクロージャー、非防爆容器[5]
IEC 61892 Mobile & Fixed Offshore Units: Electrical
Installations
移動式及び固定式オフショアユニット：電気設備[6]
AS/NZS 60079.10.1:2009 Explosive atmospheres Classification of areas explosive gas atmospheres
爆発環境 –爆発ガス環境区域の等級[7]
IEC 60204: International Electro technical Contractors
Standard for Safety of Machinery/Electrical Equipment with
Machinery
機械類の安全性/機械の電気装置についての国際電気標準会議規格[8]
National Electrical Code® (2005) 500 (See also NEC®
Handbook)
電気配線・電気設備設置規定[9]NORSOK Z010, Electrical, Instrumentation andTelecommunication Installation
電気、計装及び電気通信設備[10] AS/NZ Electrical Installation (Australia/ New Zealand
Wiring Rules)
AN/NZ 電気架設（オーストラリア/ニュージランド配線規則）70－ 63 －

V. 検査要求事項の規格化

検査要求事項規格化

1

1.

序文

2.

用語・定義

3.

略語

4.

検査要求事項の概説

5.

相違点分析

6.

参考文献

序文

構造物の艤装品に対する検査要求事項の規格化が提案されている。 本文書の主目的は、各種オフショアプロジェクトの事例からプロジェクト要求事項の多様性と厳しさを調査し、業界基準と比較して構造物艤装品の検査に対する標準要求事項を提案することである。
1.1 調査範囲
構造物の艤装品に対する検査要求事項は、オフショアプロジェクトに対しても業界基準においても調査をしている。プロジェクト特有の要求事項を業界基準と比較し、相違点分析の結果に基づき規格化要求事項を提案する。本報告書で提案されている規格化要求事項は、オフショア構造物における構造物の艤装品検査のベースライン要求事項として利用でき、トップサイドの第二次・第三次の構造物艤装品の検査にも限定的だが適用可能である。

1.2 規制・規約・基準
下記の文書が本プロジェクトで規範的に引用されている。
TABLE 1：

規範的参考文献

基準

題目

ISO19901-3

石油・天然ガス業界ーオフショア構造物に対する特定要求事項−PART 3 トップサイド構造物

ISO 19902

石油・天然ガス業界ー固定スチールオフショア構造物

NORSOK, M-101

構造物用スチール組立製作

71－ 64 －基準

題目

NORSOK, N-004

スチール構造物の設計

NORSOK, M-120

構造物用スチール用資材データシート
建築物・分類の規定ー可動式オフショア掘削ユニット、PART 3 船体建造・機器

ABS MODU
建築物・分類の規則ー可動式オフショア掘削ユニット、PART 7 測量
EN ISO 14122-1

機械の安全性ー恒久的機械利用手段ーPART 1:２レベ
ル間通路の固定手段の選択

EN ISO 14122-2

機械の安全性 − 恒久的機械利用手段−
業用プラットホームと通路

EN ISO 14122-3

機械の安全性−恒久的機械利用手段−PART3:階段・段梯子・手すりEN ISO 14122-4

機械の安全性−恒久的機械利用手段−PART４:固定梯子

NORSOK, M-101

作業環境

NORSOK, N-004

建築用部品・機器

ANSI/ASSE
A1264.1

作業現場の歩行/作業表面の安全要求事項及びそれら経路；作業現場、床、壁、屋根開口部；階段；手すりシス
テム

ANSI A14.3

梯子−固定−安全要求事項

AS 1657

固定プラットホーム、通路、階段、梯子−設計、建造、設置

BS 4592-1

工業用床・階段の踏み板：グレーチング−仕様書

NORSOK, R-002

吊上げ機器

EN 1991-3

構造物への作用− PART 3: クレーンや機械装置に起因する作用

EN 1993-6

スチール構造物の設計 – PART 6: クレーン支持構造物

72－ 65 －PART 2: 作

2

3

4

用語・定義
非破壊検査(NDE)：NDE は損傷することなく、資材あるいは製品の特性を検査する技術・技法である。非破壊テスト(NDT)や非破壊インスペクション(NDI)、非破壊エバリュエーシ
ョン（(NDE)の用語も使用され、NDE には目視テスト(VT)、放射線透過テスト (RT)、超音波テスト (UT)、
磁粉探傷検査/テスト (MPI 或は MT)、 液体深傷テ
スト (PT) などが含まれる。

負荷試験：

負荷試験は、通常構造物の使用適正を確認するために行われる。本文書では、負荷試験という用語は、目付金属板とモノレールにテスト用負荷を与えることによりデザインと組立製作の適正を証明するテスト手順を述べる目的で使用されている。

略語
CJP

完全継手溶込み

DC

設計クラス

IC

点検カテゴリーMT (MPI)

磁粉探傷テスト（磁粉探傷点検）

NDE (NDT)

非破壊検査（非破壊テスト）

PJP

部分的継手溶込みRT

放射線透過テスト

SWL

安全使用荷重

UT

超音波テストVE (VT)

目視検査（目視テスト）

WLL

使用荷重限度検査要求事項の概説

オフショアプロジェクトにおいて、構造物の臨界性・重要性の故にそれぞれの構造
物や取付け部品に対する検査要求事項は当然である。依って、検査要求事項は構造物カテゴリーに類別される。構造物艤装品は通常二次と三次の構造物カテゴリーに類別されている。類別には所有主と請負業者の間で相違点があった。

73－ 66 －

4.1 構造物カテゴリー
オフショア装置の構造物構成部品は、ABS MODU における特別・一次・二次適用構造物などのグループに分けられる。NORSOK 基準によると、構造部分の設計クラス（DC）は同様に示されている。通常構造物カテゴリーは構造物構成部分あるいは継手の複雑な故障の重大性を考慮して決定される。構造物カテゴリーは、資材適用カテ
ゴリーと検査カテゴリーに密接に関係している。

4.2 検査カテゴリー
検査カテゴリーは、構造物カテゴリーまたは設計クラスに従って定義される。目視検査、放射透過検査、超音波テスト、磁粉探傷検査が通常行われ、これらの検査方法の最低範囲が検査カテゴリーで一般的とされている。範囲は溶接継ぎ手の臨界性・重要性（資材靭性・部材の冗長性・構造物の全体的な完全性への影響）、応力レベル、負荷のタイプに影響される方角、併用中テストの可能性などに基づき定義される。

4.3 プロジェクト仕様書
建築物カテゴリーと検査要求事項は、通常プロジェクト仕様書で正当性が示されるもので、これは業界基準と地元規定要求事項と所有主基準仕様書に基づいている。参加造船所のオフショアプロジェクト経験が構造物艤装品検査の各種プロジェクト要求事項を調査する目的で収集されている。

74－ 67 －

5

相違点分析

オフショアプロジェクトの検査要求事項を互いに比較する。二次・三次構造物部品の検査要求事項は、主に構造物艤装品検査の基準要求事項を提案することに焦点をおいている。

5.1 構造物カテゴリー
構造物艤装品の構造物カテゴリーは、多種のオフショアプロジェクト用に集められている。幾つかの品目の構造物類別化に相違点があることが判明。ほとんどのオフショア
プロジェクトでは、手すり、梯子、階段、格子は三次構造物とみなされている。他方、モノレール、目付金属板、プラットホーム、クレーン・ブームレストに対しては分類が多様である。

5.2 検査カテゴリー
構造物艤装品の検査カテゴリーを、各種オフショアプロジェクトに対して調べた。二次・三次構造物に対して、多様な検査要求事項があることが判明。オフショアプロジェ
クトは二種類ある。
検査要求事項の代わり NORSOK 基準に従わねばならないプロジェクトがあり、また検査要求事項の代わりにプロジェクト仕様書に従わねばならないプロジェクトもある。
次に、NORSOK 基準に従わねばならないプロジェクトにおいて異なった適用がある。二次構造物に対し、幾つかのプロジェクトは検査カテゴリーB と C と D を必要とす
るが、他のプロジェクトは検査カテゴリーB と C のみを必要とする。三次構造物に対し、幾つかのプロジェクトは検査カテゴリーE のみを必要とするが、他は NORSOK 基準に基づき検査カテゴリーD と E を必要とする。加えて、所有会社は通常詳細設計及び建造段階中に、最高要求事項すなわち二次構造物に対し検査カテゴリーB と C と Dの内カテゴリーB を、また三次構造物に対し検査カテゴリーD と E の内カテゴリーE を必要とする。品質の向上と比較すると、非効率かつコスト増加となるかもしれない。コスト効率の点では、検査カテゴリーは適正に管理されなければならない。
第３に、プロジェクト仕様書に従わねばならないプロジェクトの検査範囲に対しては広範囲に渡る多様な要求事項がある。幾つかのプロジェクトの要求事項は比較的厳しい。例えば三次構造物に対し MT の 10～100% また UT の 10～20%。最も控えめな要求事項は三次構造物に対し VE100％のみで NDE は必要ない。所有会社は三次品目の幾つかが安全性と密接な関係にあるために厳格な仕様を求めることがある。
必要品目のみに対し個別に厳格な要求事項を求めるのがより効率的かもしれない。それよりも、一般的な要求事項を開発することがコスト効率的には良いかもしれない。
最後に、実施方法は検査範囲の点で正確に定義されてはいない。検査の最低限範
囲のパーセンテージは、検査対象の溶接の全長に対する最低の割合を意味する。溶接の長さの推定が難しい場合、溶接継ぎ手の数が広く使用されている。しかし、検査の理論的範囲は容易に推定できるが、三次構造物の溶接継ぎ手に対し NDE を実施す
ることは容易ではない。例えば、格子、手すり、梯子、階段、プラットホームなどの構造物艤装品には通常多数の溶接継ぎ手がある。

75－ 68 －

5.3 検査範囲に対する実施方法
３種類の方法が検査範囲を定義する上で勧められている：
i)
ii)
iii)

長さベースの方法
継ぎ手ベースの方法
装置ベースの方法

製造業者が検査範囲を定義するために所有会社に適切な方法を提案することになっており、所有会社が提案された方法を検討し確認することになっている。
検査は同じ製造工程によって同じ工場で製造された製品に対して実施されるべきである。
5.3.1 長さベースの方法
溶接線が比較的長く連続している場合、検査範囲は長さで決められる。長さは、検査される溶接全長と検査カテゴリー基準で定義された NDE 範囲に基づいて推定される。
例えば、検査される甲板上の別組立モジュールでは、モジュールの突き合わせ継ぎ
手の溶接の全長が 1,000m で UT と MT の 20％が妥当な検査要求事項により求められている場合、200m 以上の突き合わせ溶接が目視検査を通して無作為に選ばれ、対応する NDE が実施されなければならない。この方法は板金で組立製作された構造物に適用可能であろう。

5.3.2 継ぎ手ベースの方法
溶接部分が比較的小さく連続している場合、検査範囲は継ぎ手の数で決められる。
継ぎ手の数は、溶接継ぎ手の総数と検査カテゴリー基準で定義された NDE 範囲に基づいて推定される。例えば検査対象のトップサイドの別組立モジュールの場合、甲板構造物までの手すり継手数が 100 であり MT の 5％が妥当な検査要求事項によって必要とされるなら、甲板構造物までの手すりの 5 つの継ぎ手が目視検査中に無作為に選ばれ、対応する NDE が実施されなければならない。この方法は、梁やパイプ、チューブなどの形状スチールによって組立製作された構造物に適用可能であろう。
5.3.3 装置ベースの方法
類似の設計と数量で組立制作された検査対象の構造物が比較的大量にあることがしばしばある。手すり、格子、梯子がその例である。この場合、検査範囲は製品の数で決定されることがある。その製品の数は、製品の総数と検査カテゴリー基準で定義された NDE 範囲を基にして推定される。
例えば、検査対象の手すりが 200 セットあり各手すりにつき約 20～25 の溶接継ぎ手がある場合、MT の 5％が関連検査要求事項により求められ、目視検査中に 10 以
上の手すりが無作為に選定される。選定された各手すりあたりの溶接継ぎ手は無作為に選ばれ、対応の NED が実行される。検査対象の溶接継ぎ手数は検査前にステークホルダーにより決められることになっている。

76－ 69 －

6 参考文献
1. I S O 1 9 9 0 1 - 3 , P E T R O L E U M A N D N A T U R A L G A S I N D U S T R I E S

2.

3.

4.
5.

6.

（ 石 油 ・ 天 然 ガ ス 業 界 ）– SPECIFIC REQUIREMENTS FOR
OFFSHORE STRUCTURES（オフショア構造物の特殊要求事項） – PART
3: TOPSIDE STRUCTURES （ ト ッ プ サ イ ド 構 造 物 ） , SECONDEDITION, 2014
ISO 19902, PETROLEUM AND NATURAL GAS INDUSTRIES（石油・天然ガス業界） – FIXED STEEL OFFSHORE STRUCTURES（固定スチールオフショア構造物）, FIRST EDITION, 2007
NORSOK
STANDARD,
M-101,STRUCTURALSTEELFABRICATION（構造的スチールの組立製作）, EDITION 5, OCTOBER2011
NORSOK
STANDARD,
N-004,DESIGNOFSTEELSTRUCTURES（スチール構造物の設計）, REV. 2, OCTOBER 2004
NORSOK STANDARD, M-120, MATERIAL DATA SHEETS FOR
STRUCTURAL STEEL （ 建 造 ス チ ー ル の 資 材 デ ー タ シ ー ト ） , REV. 3,
DEC. 2000
ABS, RULES FOR BUILDING AND CLASSING（建築物の規定・等級分類）, MOBILE OFFSHORE DRILLING UNITS（可動式オフショア掘削装置）, PART 3 HULL CONSTRUCTION AND EQUIPMENT（船体建造・機器）, 2015

7.

ABS, RULES FOR BUILDING AND CLASSING（建築物の規定・等級分類）, MOBILE OFFSHORE DRILLING UNITS（可動式オフショア掘削装置）, PART 7 SURVEYS（調査）, 20158.

EN ISO 14122-1:2001+A1:2010, SAFETY OF MACHINERY –PERMANENT MEANS OF ACCESS TO MACHINERY （ 機 械 へ の 経
路 の 恒 久 的 手 段 ） – PART 1:CHOICE OF A FIXED MEANS OF
ACCESS BETWEEN TWO LEVELS（2 レベル間の往来の固定手段の選択）, APRIL 20109.

EN ISO 14122-2:2001+A1:2010, SAFETY OF MACHINERY –PERMANENT MEANS OF ACCESS TO MACHINERY （ 機 械 へ の 経
路 の 恒 久 的 手 段 ）– PART 2:WORKING PLATFORMS ANDWALKWAYS（作業プラットホーム・通路）, APRIL 2010

10. E N I S O 1 4 1 2 2 - 3 : 2 0 0 1 + A 1 : 2 0 1 0 , S A F E T Y O F M A C H I N E R Y （ 機 械
安 全 性 ） – PERMANENT MEANS OF ACCESS TO MACHINERY（ 機 械 へ の 経 路 の 恒 久 的 手 段 ） – PART 3:STAIRS, STEPLADDERS
AND GUARD-RAILS（階段・段梯子・手すり）, APRIL 2010

11. E N I S O 1 4 1 2 2 - 4 : 2 0 0 4 + A 1 : 2 0 1 0 , S A F E T Y O F M A C H I N E R Y （ 機 械
安 全 性 ） – PERMANENT MEANS OF ACCESS TO MACHINERY（機械への経路の恒久的手段）– PART 4:FIXED LADDERS（固定梯子）,
APRIL 2010
12. N O R S O K S T A N D A R D , S - 0 0 2 , W O R K I N G E N V I R O N M E N T （ 作 業 環境）, REV. 4, AUGUST 200477

－ 70 －

13. N O R S O K S T A N D A R D , C - 0 0 2 , A R C H I T E C T U R A L C O M P O N E N T S
AND EQUIPMENT（建築用部品・機器）, EDITION 3, JUNE 2006

14. A N S I / A S S E

A1264.1-2007, SAFETY REQUIREMENTS FORWORKPLACE WALKING/WORKING SURFACES AND THEIRACCESS（作業場歩行/作業表面及びその経路）; WORKPLACE, FLOOR,
WALL AND ROOF OPENINGS; STAIRS AND GUARDRAILSSYSTEMS（作業場、床、壁・屋根開口部；階段・手すりシステム

15. A N S I A 1 4 . 3 - 2 0 0 8 , L A D D E R S （ 梯 子 ） – F I X E D （ 固 定 ） – S A F E T Y
REQUIREMENTS（安全要求事項）, 2000

16. A S 1 6 5 7 - 2 0 1 3 , F I X E D P L A T F O R M S , W A L K W A Y S , S T A I R W A Y S
AND LADDERS （ 固 定 プ ラ ッ ト ホ ー ム 、 通 路 、 階 段 、 梯 子 ） – DESIGN,CONSTRUCTION AND INSTALLATION（設計、建造、設置）, 2013

17. B S 4 5 9 2 - 1 : 2 0 0 6 , I N D U S T R I A L T Y P E F L O O R I N G A N D S T A I R
TREADS （工業用床・階段踏み板）– PART 1: METAL OPEN BARGRATINGS（グレーチング） – SPECIFICATION（仕様書）,
DECEMBER 2006
18. N O R S O K S T A N D A R D , R - 0 0 2 , L I F T I N G E Q U I P M E N T （ 吊 り 上 げ 機器）, EDITION 2, 201119. E N 1 9 9 1 - 3 , A C T I O N S O N S T R U C T U R E S （ 構 造 物 へ の 作 用 ） – P A R T
3: ACTIONS INDUCED BY CRANES AND MACHINERY（クレーンと機械に誘発される作用）, JULY 2006

20. E N 1 9 9 3 - 6 , D E S I G N O F S T E E L S T R U C T U R E S （ ス チ ー ル 構 造 物 の設計） – PART 6: CRANE SUPPORTING STRUCTURES（クレーン支持構造物）, APRIL 200778

－ 71 －

VI.

溶接手順の規格化

溶接手順の規格
1.

調査範囲

2.

用語・ 定義3.

略語

4.

溶接手順認定要求事項

5.

WPQ の要求事項の相違点分析

6.

参考文献

79

－ 72 －

1

調査範囲

溶接手順認定の要求事項は、オフショアプロジェクトを対象として調査した。本報告
では、溶接手順認定要求事項はトップサイド構造物の二次・三次構造物部品に限られている。

1.1 規制・規約・基準
下記の文書が本プロジェクトで規範的に引用されている。
TABLE

１： 規範的参考文献

NO.

タイトル

AWS D1.1

構造物溶接規約

IACS UR W

資材・溶接に関する要求事項

BS EN ISO
15614-1

金属資材の溶接手順の仕様・認定 − 溶接手順テスト− PART 1 スチールのアーク・ガス溶接及びニッケ
ル・ニッケル合金のアーク・ガス溶接

ISO/TR 15608

金属資材の分類システムのための指針

ASME SECTION
IX

溶接・蝋付け手順、溶接工、蝋付け工、溶接・蝋付け操作員のための認定基準

ABS RULES

資材・溶接の規定 PART 2

ABS MODU

建築物・階級分類の規定– 可動式オフショア掘削装
置、 PART 3 船体建造・機器

ABS FPI

建築物・階級分類の規定

NORSOK M-101

構造物用スチール組立制作

80−－ 73 －

スチール−

浮動式生産設備

2

3

用語・定義
事前溶接手順仕様書(PWPS)：

造船所あるいは製造業者は、溶接手順認定テスト(WPQT)に先立ち事前溶接手順仕様書(PWPS)を準備する。PWPS は、業界基準とプロジェクト仕様書に基づいて定義されねばならない。WPQT はPWPS に従って実施されることになる。テスト結果が容認できない場合、PWPS は造船所と製造業者によって調整されることとなり、更新された PWPS に従って WPQT が実施される。

溶接手順認定テスト(WPQT)：

WPQT は、製造中に施された溶接が安定かつ高水準の性能をもたらすのに適切であることを確認す
る。WPQT は PWPS に基づいて実施され、多様な機械的試験が実施され、検査結果は納得のいくものであれば記録される。

手順認定記録(PQR)：PQR は、WPQT からの溶接見本の試験記録である。WPQT の完了と機械的試験と検査の満足いく
結果に基づいて、試験記録が文書に記録され認可される。

溶接手順仕様書(WPS)：WPS は、多様な全ての溶接の手順を記述する公式文書である。WPS は、溶接工あるいは溶接操作員に対して認可 WPQT と PQR に基づいた安定か
つ高水準の製造溶接に向けたガイドラインを提供し
ている。

略語
AWS

AMERICAN WELDING SOCIETY

ISO

INTERNATIONAL ORGANIZATION FOR
STANDARDIZATION 国際規格化機構

ASME

AMERICAN SOCIETY OF MECHANICALENGINEERS 米国機械技師協会

CEQ(CE OR
CEV)

炭素等量或は炭素等価量

PCM

低温亀裂感受性
30

SMYS

20

特定最低耐力強度

81－ 74 －

米国溶接協会

%

20

60

20

15

10

5

%

4

PWHT

溶接後の熱処理

WPQ

溶接手順認定WPQT

溶接手順認定テスト

WPQR

溶接手順認定記録

WPS

溶接手順仕様書

QT

焼入れ・焼戻しTMCP

加工熱制御工程

FCAW

フラックス芯金属アーク溶接

GMAW

ガス・メタルアーク溶接

溶接手順認可要求事項

造船所や製造会社で行われる溶接操業は、オフショアプロジェクトの船級協会ある
いは所有主によって適格とされなければならない。WPQT は、造船所や製造会社の溶接手順が適格であると立証するために実施される。WPQT は、溶接機器、内部あるいは外部組立製作、溶接準備、予熱処理・溶接後熱処理そして NDT を考慮して組立製作状態を反映すべきである。

4.1 WPQ に対する本質的不確定要素
WPQ は、溶接部分を容認可能とするために重要である。例えば、溶接手順を開発
し WPQT を母材金属、溶接処理加工、継ぎ手設計などによって実施するべきである。
仮に厚さや傾斜など母材金属の状態が変わる場合、変更状態に対する溶接手順の再認可が必要である。本報告書では、下記カテゴリーの要求事項を考察する。
i)
ii)
iii)
iv)
v)
vi)
vii)

基材の化学的成分
基材のスチール等級
仕上げ方法
厚さ
溶接継ぎ手・位置
継ぎ手の形状その他: 溶加金属、機械的試験要求事項、溶接方法、溶接寸法、入熱、
余熱温度、層間温度、溶接後熱処理

82－ 75 －5

WPQ の要求事項の相違点分析

業界規格における WPQ に対する要求事項を、この JIP に参加している造船所が行なっているオフショアプロジェクトと比較した。必要な認定条件についての比較はそれぞれの本質的不確定要素に対してなされた。

5.1 基材の化学的成分
ほとんどのオフショアプロジェクトにおいて、同じ資材でも認可は各スチールメーカ
ーに求められる。更に、認可は同じスチールメーカーでも各製造ベースに求められる。
理論的には、スチールメーカーによっては、化学的成分と仕上げ方法の違いのために機械的性能や溶接性に差がある。しかし、化学的成分の差異がわずかである場合、溶接手順認可は、スチールメーカーに関係なく資材証明書に基づいて容認できる。例えば、炭素と低合金炭素スチールの化学的成分の違いは、スチールメーカーによっては重要ではない。特殊・一次構造物部品に関して、建造段階での設計変更は比較的少ない。主要構造物部品は、主に造船所によって組立製作され、造船所は資材供給元と密接に情報交換をすることによって設計変更に迅速な対応をしている。従って、WPQの厳格な要求事項にも関わらず、主要構造部品に対する WPS の問題は比較的少ない。しかしながら、建造段階で二次・三次の部品に対する WPS の問題は比較的多い。
二次・三次構造物の設計変更は頻繁に発生する。そのほとんどは外注されており、設計変更を考慮すると単一部品毎の資材供給元を管理するのは造船所にとって困難である。

5.2 資材等級
資材等級の要求事項を要約する。いくつかのプロジェクト仕様書は、各スチール等
級毎の特別要求事項がある。幾つかのプロジェクト仕様書は、標準強度・高度強度のスチールであっても各スチール等級毎に WPQ を求めている。
AWS D1.1 と ISO15614 によると、認定範囲は資材カテゴリー次第である。溶接
認定は標準強度とより高い強度のスチールに対するテストの様に同等強度とより低い
強度等級に適用可能てある。高強度 QT スチールに関しては、認可溶接手順は試験済資材にのみ適用可能である。逆に、認可範囲は IACS UR W における資材等級レ
ベルに基づいて定義される。認可溶接手順は、標準強度とより高い強度のスチールに対するテストと同等の等級と 2 等級下のレベルのスチール、そして高強度 QT スチールに対するテストと同等の等級と 1 等級下のレベルに適用可能である。

5.3 仕上げ方法
仕上げ方法に対する要求事項を要約する。各仕上げ方法毎に特有な要求事項がある。通常 TMCP スチールの溶接性は、圧延のままの(as-rolling)スチールと焼準ス
チールよりも勝る。よって、圧延のままの(as-rolling)スチールと焼準スチールのカバーに対する認定溶接手順は、TMCP スチールに適用可能である。しかし、プロジェク
ト仕様書は各仕上げ方法ごとに WPQT を求めている。この要求事項は溶接の品質向83－ 76 －

上を意図していると思われる。厚い資材で組立制作される特殊・一次構造物に関して
は、TMCP とその他の方法との間の溶接性の相違点は、より薄い資材と比較して炭素含有量の増加のために減少する。したがって、要求事項の適用可能性が、薄い資材で組立製作される二次・三次構造物に限定されるなら、業界基準での仕上げ方法に対する要求事項は認容可能である。

5.4 厚さAWS D1.1 に よ る と 、 25mm の 見 本 片 が 認 可 さ れ て い る 時 、 認 可 溶 接 手 順 は3mm から無制限の厚さまでの平板に適用可能である。他の基準によると、厚さの範囲
は 4 段階の厚さとされている。
しかし、認定範囲の厚さは 0.7t から 1.25t 内と限定されている。WPQT の実際的に必要とされる数は構造物の設計にかかっている。あらゆる厚さをカバーするには認可テストに多種類の厚さが必要である。

5.5 溶接継ぎ手・位置
溶接継ぎ手と位置に関して、プロジェクト仕様書において問題が見受けられる。例えば、開先溶接部分に対する WPQT は隅肉溶接部分に対する溶接手順を認定できないことや、WPQT は全ての溶接位置に必要とされるということ等がある。
ほとんどの業界基準では、開先溶接部分の認定手順は隅肉溶接部分に適用できる。
一方、プロジェクト仕様書は開先継ぎ手と隅肉継ぎ手に対し個別に WPQT を要求するかもしれない。
AWS D1.1 によると、平板溶接で 3G 垂直−上がり位置は CVN 適用の場合、溶接位置の全てを包含する。その他の適用では、2G+3G+4G が全溶接位置をカバーするのに適格とされる。しかし、認定溶接手順は IACS UR W によって試験したのと同じ溶接位置に対して適用できる。
5.6 継ぎ手の形状
継ぎ手の形状に関しては、いくつかのプロジェクト仕様書は裏当て或は削りの変更
に対して再認可を要求する。一方業界基準は通常裏当てや削りの省略あるいは削除に対して再認可を要求している。

5.7 その他の WPQ に対する不確定要素
5.7.1 埋め金
埋め金は通常業界基準に基づき選ばれる。溶加材は pWPS と認定試験で検討される。
いくつかのオフショアプロジェクトでは、造船所内で製造に使用される溶加材に対して溶接試験の実施が求めている。
各スチールメーカーに対する WPQT 要求事項と同様に、溶接消耗品のブランド名
や製造場所の変更はいくつかのオフショアプロジェクトに対して再認定を求める。

84－ 77 －

5.7.2 硬さ試験要求事項
IACS UR W28 によると、硬さ試験は資材等級が SMYS>355MPa のみに対して求められる。幾つかのオフショアプロジェクトでは硬さ試験を全ての WPQT に対し求めている。
加えて、硬さ値の容認可能判定基準に相違点がある。DNV-OS-C401 によると、350HV10 が最高容認可能判定基準である。場合によっては、業界基準より一層保守的な判定基準が求められ、プロジェクトスケジュールに影響を及ぼした。
5.7.3 溶接工程
認可 WPQT で適用される溶接工程は生産中においてのみ適用できる。幾つかの所有会社は環境事情に敏感なため、生産への FCAW と GMAW の適用の回避を望んでいる。幾つかのプロジェクト仕様書は、FCAW の適用に対し所有会社の正式承認を必要としている。この場合、製造業者によってバッチ試験や生産試験などの追加試
験が製造業者により実施されることになる。また製造業者が生産に GMAW を適用することを禁止した所有主がいる。しかし、FCAW と GMAW は基準溶接工程としてAWS D1.1 に記載されており、本質的多様性に対する要求事項も AWS D1.1 で定義されている。
5.7.4 溶接寸法
溶接寸法は、業界基準と作業場慣例を考慮して設計される。幾つかのプロジェクト
要求事項は WPQT と比較してより悪い状態へ、例えば開先角度やルート間隙の減少
またルート面の増加などの変更に対して再認定を必要とする。
しかし、ルート間隙寸法に問題がある。いくつかの所有会社は裏当て材自体の使用の回避を望んでいる。裏当てが入手不能の場合、最高 3mm のルート間隙が許容される。建造の観点では、3mm の許容は組立製作の正確性を達成するには厳しすぎる判
定基準である。裏当て材の適用は一般的組立製作方法の一つであるため、適切な認可が行われるなら、これが適用可能なはずである。
5.7.5 入熱
許容入熱は通常各種の業界基準に基づき±25%である。幾つかのオフショアプロジ
ェクトでは厳しい許容値例えば±10%が求められている。
5.7.6 予熱・層間温度
予熱・層間温度の許容値は業界基準で定義されている。溶接工程によるが、通常は-15℃ (or -55℃)から +55℃である。プロジェクトによっては多様な要求事項がある。
しかし、予熱・層間温度のプロジェクト要求事項は重要ではない。これは溶接技師が特定の要求事項を考慮して WPQT を実施し、また造船所が予熱・層間温度を制御し損なうことはほとんどないためである。
しかし、幾つかのプロジェクトの要求事項は AWS D1.1 勧告のみの適用を求めている。例え溶接技師が最適化した予熱・層間温度を開発できても、プロジェクト仕様書
は AWSD1.1 の勧告表に拘束されている。WPQT と AWS 勧告との間の条件は85－ 78 －

時々異なる。WPQT での認定加熱温度を WPS に適用することがより妥当であるかもしれない。
5.7.7 後加熱
後加熱温度の許容温度と時間は業界基準で定義されており、また基材に適用される資材タイプと仕上げ方法による。プロジェクトによって多様の要求事項があるが、後加熱のプロジェクトごとの要求事項は重要ではない。これは特定の要求事項を考慮して溶接技師が WPQT を実施および造船所が溶接後加熱の温度と時間の制御をし損な
うことはほとんど無いからである。

86－ 79 －

6

参考文献

1. A W S D 1 . 1 , S T R U C T U R A L W E L D I N G C O D E （ 構 造 物 溶 接 規 定 ） –STEEL, 2008
2. I A C S U R W , R E Q U I R E M E N T S C O N C E R N I N G M A T E R I A L S A N D
WELDING （資材・溶接に関する要求事項）, 2015
3. B S E N I S O 1 5 6 1 4 - 1 , S P E C I F I C A T I O N A N D Q U A L I F I C A T I O N O F
WELDING PROCEDURES FOR METALLIC MATERIALS（ 金属材への溶接手順の仕様と資格） – WELDING PROCEDURE TEST（溶接手順試
験 ） – PART 1 ARC AND GAS WELDING OF STEELS AND ARC
WELDING OF NICKEL AND NICKEL ALLOYS（スチールのアーク・ガス溶接及びニッケルとニッケル合金のアーク溶接）, 2004
4. I S O / T R 1 5 6 0 8 . W E L D I N G – G U I D E L I N E S F O R A M E T A L L I C
MATERIAL GROUPING SYSTEM （ 金 属 材 分 類 シ ス テ ム の た め の 指 針 ） ,2000
5. A B S , R U L E S F O R M A T E R I A L S A N D W E L D I N G （ 資 材 ・ 溶 接 に 対 す る規定）, PART 2, 2015
6. A B S ,
RULES
FOR
BUILDINGAND
CLASSING,
MOBILEOFFSHORE DRILLING UNITS（建築物・等級分類, 可動式オフショア掘削
装 置 に 対 す る 規 定 ） PART 3 HULL CONSTRUCTION AND
EQUIPMENT（船体建造・機器）, 2015
7. A B S , R U L E S F O R B U I L D I N G A N D C L A S S I N G , F L O A T I N GPRODUCTION INSTALLATIONS（建築物・等級分類、浮動式生産装置に対する規定）, 2015
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STRUCTURES（オフショア構造物の組立製作・試験）, JULY 2015
9. D N V G L - O S - B 1 0 1 , M E T A L L I C M A T E R I A L S （ 金 属 材 ） , J U L Y 2 0 1 5
10. A S M E , B O I L E R & P R E S S U R E V E S S E L C O D E （ ボ イ ラ ー ・ 圧 力 容 器 規定 ） , SECTION IX QUALIFICATION STANDARD FOR WELDING
AND BRAZING PROCEDURES, WELDERS, BRAZERS, AND
WELDING AND BRAZING OPERATORS（項 IX 溶接・蝋付け手順、溶接工、蝋付け工及び溶接・蝋付けオペレーターの認定基準）, JULY 1, 2015
11. N O R S O K
STANDARD,
M-101,STRUCTURALSTEELFABRICATION（構造スチール組立製作）, EDITION 5, OCTOBER 201187

－ 80 －

VII. 機器の規格化
1

序文

主なトップサイド機器パッケージは、オフショアプロジェクトにおける炭化水素等がどの品目（ユーティリティー用非炭化水素・炭化水素の品目から、プロセス用非炭化水
素・高圧炭化水素の品目まで）に適用可能かどうかによって分類される。それぞれの機器は主要な規格化手順と判定基準に従って精査される。

2

計器用空気圧縮機

計器用空気パッケージはオフショア・オンショアでの設置のニーズを満たすべく、特に安全地帯と危険地帯の分類が必要とされる場合には度々特別注文で作られる。典
型的な計器用空気架台パッケージは主要弁の圧搾空気制御・作動から緩衝密封ガスまでの広範囲な適用のために高品質の乾燥空気を提供するドライヤーと濾過システムを備えた多数の圧縮機を備えている。
規格化は動力伝導トレイン上の電気モーターや結合回路と歯車によって駆動される回転型容積式圧縮機（無含油）を考慮に入れている。また空気圧縮機架台上に設置される補助機器及びシステムの構成部品も含まれる。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Instrumentation Air
Compressor Package developmentsfor offshore applications with safety
as critical factor while still being
economic.

This specification of
instrument air compressor
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification is based on ISO
10440-2:2001 Rotary Type Positive
Displacement Compressors for
Petroleum, Petrochemical andNatural Gas Industries, Part 2:
Packaged Air Compressors (OilFree).

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification covers the Rotarytype Positive Displacement
Compressor (oil free) driven by anelectrical motor as well as couplingsand gears on the power transmission
train. Also included are auxiliary
equipment and system components
installed on the air compressor skid.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

88－ 81 －

Standardization
Methodology

Limitation

Gap Analysis

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
This specification is not applicable
N/A
to:
1. oil injected rotary compressors
2. compressors with dischargepressure above 20 bar
3. compressors with flowrates
above 6000 Nm3/h
4. high voltage electric motors(nominal voltage (phase tophase)) exceeding 11 kV)
5. variable-speed electric motors
6. compressors on process gas
duties
7. Hazardous area installation.
A Gap analysis is performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment is performed on
the selected equipment package to
identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

89－ 82 －

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 10440-2 Rotary Type Positive
Displacement Compressors for
Petroleum, Petrochemical andNatural Gas Industries, Part 2:
Packaged Air Compressors (OilFree)

N/A

ISO 1328 cylindrical gears — ISOsystem of flank toleranceclassification
ISO 1217 Displacement
Compressors - Acceptance tests
ISO 8573 Compressed Air-Part 1:
Contaminants and Purity Classes andPart 2 to Part 9 for Test Methods
ISO 1328-2 Cylindrical Gears - ISO
System of Accuracy - Part 2:
Definitions and allowable values ofdeviations relevant to radial
composite deviations and runout
information
ISO 5011 Inlet air cleaning
equipment for internal combustion
engines and compressors -Performance testing
ISO 6336 Calculation of Load
Capacity of Spur and Helical Gears
ISO 10441 Petroleum and Natural
Gas Industries - Flexible couplings
for mechanical power transmission special purpose applications
ISO 281 Rolling Bearings Dynamic load ratings and rating life
ISO 7005-1 Metallic flanges - Part 1:
Steel flanges
ISO 9329-2 Seamless steel tubes forpressure purposes - Technicaldelivery conditions - Part 2:90－ 83 －

Unalloyed and alloyed steels withspecified elevated temperature
properties
ISO 9329-4 Seamless steel tubes forpressure purposes - Technicaldelivery conditions - Part 4:
Austenitic stainless steels
ISO 2151 Acoustics Noise test codefor compressors and vacuum pumps
engineering method
ISO 9614-2 Acoustics Determination of sound power levelsof noise sources using soundintensity - Part 2: Measurement by
scanning
ISO 1940 Mechanical vibration -Balance quality requirements forrotors in a constant (rigid) state.
ISO 1996-2 Acoustic – Description,measurement and assessment ofenvironmental noise – Part 2:
Determination of environmental
noise levels
EN 13445 Unfired Pressure Vessels
EN 13480 Metallic Industrial Piping
ASME Boiler and Pressure Vessel
Code
ASME B31.3 Process Piping
ASME B16.5 Pipe Flanges andFlanged Fittings
IEC 60034 Rotating Electrical
Machines
IEC 60092 Electrical Installations in
Ships
IEC 60332-3 Tests on Electrical and91－ 84 －

Optical Fiber Cables under fireconditions
IEC 60364 Low-voltage Electrical
Installations - Part 5-54: Selectionand erection of electrical equipment- Earthing arrangements andprotective conductors
IEC 61672-1 Electro Acoustics Sound Level Meters – Part 1:
Specifications
API STD 541 Form-wound SquirrelCage Induction Motors-500
Horsepower and Larger
API STD 547 General-purposeForm-wound Squirrel Cage
Induction Motors-185 kW (250 hp)
through 2240 kW (3000 hp)
AGMA 6013 Standard for Industrial
Enclosed Gear Drives
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the instrument air package

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging forthe instrument air compressor
package.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on

Global reach and standard

N/A

92

－ 85 －

stakeholders

harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

3

窒素発生機

窒素ガスの使用は、石油・ガスのプラットフォーム、強制石油回収、精製、石油・ガスの抽出及び破砕などへの石油適用に理想的である。散水パイプの腐食、製品劣化・汚染を効果的に遅速化あるいは防止し、また最も重要なのは爆発や火災の危険を除くことである。掘削操業を支えるのに使われる窒素は計器パネル不活性ガス置換・焼棄ガ
ス不活性ガス置換、そして圧力システムの浄化・テストに利用可能である。また、窒素はエンジン始動機、制御装置、大型乾燥積荷の移動・吊り上げシステム用にも供給される。乾燥給気により、窒素はいくつかのシステムの耐用期間を延ばし、また故障を防止することができる。
規格化に向け考慮されている窒素発生パッケージは下記に限らないが、下記のものを含めて架台上に設置される補助機器を含む皮膜処理に基づくものである。
•
•
•
•
•
•
•

全濾過(2x100%)；
電気ヒーター(2x100%units)；
微粒子フィルター(2x100%units)；
膜層；
連動配管、バルブ、菅類
パッケージ計器装備・配線
パッケージ全体用の構造用スチール架台

この規格化は下記の窒素発生パッケージには適用されない：•••

窒素発生用の皮膜以外の技術を使用するもの；
船体内の主積荷タンクを覆うのが主要機能であるもの；
設計圧力が 2.0MPa より高いもの93－ 86 －

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Nitrogen
Generator developments for offshore
applications with safety as critical factor whilestill being economic.

This specification of
Nitrogen Generators define
the minimum requirements
for the design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on ISO 8573-1
Compressed Air-Contaminants and Purity
classes

The baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification defines the minimum
requirements for the design, fabrication,assembly, inspection, testing, packaging,
installation, commissioning anddocumentation of membrane based nitrogengeneration packages for use on an offshore
facility.
This specification covers nitrogen generation
packages based on the membrane processincluding auxiliary equipment installed onskid including, but not necessarily limited to:- Pre-Filtration (2x100%);- Electrical Heaters (2x100 % units);- Particulate Filters (2x100 % units);- Membrane banks.
- Interconnecting piping, valves and tubing;- Package Instrumentation and cabling;- Structural steel skid for entire package;
This specification is not applicable to nitrogengeneration packages which:- use a technology other than membranes forgenerating nitrogen;- have the primary function of blanketing maincargo tanks in a hull;- have design pressures above 2.0 MPa
This specification can be applied to nitrogengeneration packages installed inside
enclosures subject to agreement between thepurchaser and manufacturer. Special
consideration shall be given to the risks
associated with oxygen deficient and enrichedatmospheres for packages installed inside an

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

94－ 87 －

enclosed space.
Standardization
Methodology

The methodology for standardization Process
followed is:

N/A

1.
Request for design specs(owner/operator, shipyard, engineering
company and class)2.
Identify Industry
Standard/Regulations
3.
Perform gap analysis & Identify
the gap in spec’s
4.
required

Justify whether Risk analysis

5.
Perform risk analysis and justify
the specified Equipment Package should be
included in the harmonized standard
6.
Identify common ground for
accepting the spec.
7.
Develop a harmonized standard forthe selected equipment
Limitation

Interconnecting piping and cabling between
skids, where more than one skid is required.

N/A

Nitrogen storage vessels and compressors are
excluded from the scope of this specification.
Non-return valves in the inert gas header will
be supplied by the project. Nitrogengeneration package supplier shall include nonreturn valves, as necessary, to protect thenitrogen generation package and permit safe
operation.
Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is to be performed on theselected equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

95－ 88 －

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Normative
References

ISO 7005-1:1992 Metallic flanges — Part 1:
Steel flanges

N/A

ISO 9329-2:1997 Seamless steel tubes forpressure purposes — Technical delivery
conditions — Part 2: Unalloyed and alloyedsteels with specified elevated temperature
properties
ISO 9614-2 Acoustics - Determination ofsound power levels of noise sources using
sound intensity - Part 2: Measurement by
scanning
ISO 9329-4:1997 Seamless steel tubes forpressure purposes — Technical delivery
conditions — Part 4: Austenitic stainless steels
IEC 60092 Electrical Installations in Ships
IEC 60079-0 Explosive atmospheres – Part 0:
Equipment – General requirements
IEC 60079-14 Explosive atmospheres – Part
14: Electrical installations design, selectionand erection
IEC 60079-17 Explosive atmospheres - Part
17: Electrical installations inspection andmaintenanceIEC 60331 Tests for electric cables under fireconditions – Circuit integrity
IEC 60032 Tests on Electrical & Optical Fiber
Cables under fire conditions
EN 13445 Unfired pressure vessels
EN 13480 Metallic Industrial Piping
BS EN ISO 15614-1 Specification andqualification of welding procedures formetallic materials -Welding procedure test
BS EN ISO 3834 Quality requirements forfusion welding of metallic materials
BS EN ISO 9000 Quality management System
BS EN ISO 9001 Quality Systems

96－ 89 －

PD 5500 Specification for unfired, fusion
welded pressure vessels
ASME IX Welding, Brazing, and Fusing
Qualifications
ASME V Non-Destructive Examination
ASME VIII Boiler and Pressure Vessel Code:
Rules for Construction of Pressure Vessels
ASME B16.20 Metallic Gaskets – Ring Joint,
Spiral Wound and Jacketed
ASME B16.21 Non-metallic Flat Gaskets for
Pipe Flanges
ASME B16.5 Pipe Flanges and Flanged
Fittings
ASME B31.3 Process Piping
AWS D1.1 Structural Welding Code+E1:E5
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for thedesigning and manufacturing of the instrument
air package

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the instrument air
compressor package.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be developed
and mutually agreed upon by the purchaser
and the Vendor.

N/A

Impact ofstandardization
on stakeholders

Global reach and standard harmonized spec
for worldwide use.

N/A

Reduction of custom made orders, vendors canoffer standard packages at cost benefit.
Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

97－ 90 －

4

可搬式水発生装置
真水は一般に蒸発方法あるいは逆浸透（RO）を利用して船上で作られる。
船上で使用されている多種類の真水発生装置のうち主なものは：•••

水没菅式真水発生装置
プレート式真水発生装置、そして逆浸透設備一式

一般に船上の真水発生装置の本体部分は 2 つの区画部分を持つ大きな円筒体より構成されている。区画部分の一方は復水器であり、他方は蒸発器である。真水発生装
置はまた熱交換器、隔離体そして必要な真空状態を発生させる排気装置より成る。真水ポンプと排出装置ポンプは水を真水発生器までまた真水発生器から移動させる。プ
レート式真水発生装置の作動原理は水没菅式のものと同じである。唯一の違いは使用する熱交換器の型式である。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Potable
Water Generators for offshore applications withsafety as critical factor while still being
economic.

This
specificationofPotable Water Generators
definestheminimum
requirements for the design,
fabrication,assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on ISO 157481:2002 Ships and marine technology - Potablewater supply on ships and marine structures Part 1: Planning and design

The baseline spec will beidentified by the workgroup
after a gap analysis between
various
operator
specifications.

ScopeThis part of ISO 15748 applies to the planning,
design and configuration of potable watersupply systems on ships, stationary or floating
marine structures and inland navigation vessels.
This part of ISO 15748 specifies the minimum
requirements for potable water supply systems
to be met in order to protect the potable waterand to maintain its quality.

The intent of selection ofscope is to include all aspectof the equipment such as:
design,fabrication,assembly,
inspection,
testing,
packing,
installation, commissioning
and documentation.

98－ 91 －

Standardization The methodology for standardization Process
Methodology
followed is:

Limitation

1. Request for design specs (owner/operator,
shipyard, engineering company and class)2. Identify Industry Standard/Regulations
3. Perform gap analysis & Identify the gap in
spec’s
4. Justify whether Risk analysis required
5. Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
6. Identify common ground for accepting thespec.
7. Develop a harmonized standard for theselected equipment
This specification is not applicable to:

N/A

1.
2.

Gap Analysis

oil injected rotary compressors
compressors with discharge pressure
above 20 bar
3.
compressors with flowrates above 6000
Nm3/h
4.
high voltage electric motors (nominal
voltage (phase to phase)) exceeding 11kV)
5.
variable-speed electric motors
6.
compressors on process gas duties
7.
Hazardous area installation.
A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

N/A

Risk
Assessment

A Risk assessment will be performed on theselected equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached asan
Appendixtothespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as an
Appendix to the specification.

99－ 92 －

Normative
References

ISO 7-1, Pipe threads where pressure-tightjoints are made on the thread — Part 1:
Dimensions, tolerances and designation
ISO 65, Carbon steel tubes suitable forscrewing in accordance with ISO 7-1
ISO 161-1, Thermoplastics pipes for theconveyance of fluids — Nominal outside
diameters and nominal pressures — Part 1:
Metric series
ISO 228-1, Pipe threads where pressure-tightjoints are not made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 274, Copper tubes of circular section —Dimensions
ISO 426-2, Wrought copper-zinc alloys —Chemical composition and forms of wrought
products — Part 2: Leaded copper-zinc alloys
ISO 1127, Stainless steel tubes — Dimensions,tolerances and conventional masses per unit
lengthISO 1635, Wrought copper and copper
alloys — Round tubes for general purposes —Mechanical properties
ISO 4200, Plain end steel tubes, welded andseamless — General tables of dimensions andmasses per unit length
ISO 5620-1, Shipbuilding and marine
structures — Filling connection for drinking
water tanks — Part 1: General requirements
ISO 14726-1, Ships and marine technology —Identification colours for the contents of piping
systems — Part 1: Main colours and media
ISO 14726-21), Ships and marine
technology — Identification colours for thecontents of piping systems — Part 2: Additional
colours for different media and/or functions
ISO 15748-2, Ships and marine technology —Potable water supply on ships and marine
structures — Part 2: Method of calculation
SOLAS 1974, International Convention for the
Safety of Life at Sea, 1974100

－ 93 －

N/A

Application

Offshore Utility Non-Hydrocarbon

N/A

Impacton Provides baseline requirement for the designing
Designand and manufacturing of the instrument air
Manufacturing package

The baseline requirements
are verified with thevendorsforexisting
practices and cost benefit
analysis.

Inspection and Provides baseline requirement for inspection,
testing and packaging for the instrument air
testingcompressor package.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impactof Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

5

塩素処理パッケージ

石油・ガス業界の上流プロセスにおける主な課題の一つはパイプラインと処理機器
を生物学的汚損から守ることである。海水処理保護に関わる工学技術分野が果たす役
割はマクロ・ミクロの汚損結果に因する生産中止期間を防止する上で不可欠である。冷
却水流量の制約、腐食の加速化、処理機器の全体的耐用期間の短縮は全て塩素処理
パッケージの効果的な設計によって制御することが可能である。
海水塩素処理システムは一般的に中核の電解槽電池配列とそれに関連した変圧器/整流器、自動配水ポンプ、貯蔵タンク、処理配管で構成されている。このシステムは
海水循環回路への直接注入用次亜塩素酸ナトリウムの安全な希釈液をその場で製造
する。

101

－ 94 －

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Chlorination
Package developments for offshore applications
with safety as critical factor while still being
economic.

This specification of
Chlorination Packages
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on MEPC.227(64),
MEPC.157(55))

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification covers the Chlorination
Packages. Also included are auxiliary
equipment and system components installed on
the air compressor skid. This includes a coreelectrolyzer cell arrangement with associatedtransformer/rectifier, dosing pumps, storage
tanks and process piping.

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

N/A

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

N/A

The limitation will be
determined after Gap
analysis

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify the

N/A

102

－ 95 －

common requirements.
Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

N/A

N/A

Application

Offshore Utility Non-Hydrocarbon

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Chlorination package

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Chlorination
Package

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

103－ 96 －

6

海水粗目フィルター

海水はシリカ固形物から有機物や特に粘質のプランクトンまでに及ぶ汚染物質を含んでいる。これら汚染物質はその他のゴミとともに濾過サイクル中にフィルタースクリー
ンにへばりつき究極的に除去が非常に難しくなり得る。
粗目フィルターの目的は処理機器に沈着し湯垢や腐食部分を引き起こし得る粗い
浮遊固形物を除去することである。
粗目フィルターでの濾過は一般に 50 ミクロンから 2,0002,000 ミクロンの範囲で可能である。フィルターの洗浄は自動逆洗を利用して達成され、ユニットの差圧が最高値まで増加したりあるいは流量が過度に妨げられた場合に必要となる。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Sea Water
Coarse Filter developments for offshore
applications with safety as critical factor whilestill being economic.

This specification of sea
water coarse filters defines
the minimum requirements
for the design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

N/A

The baseline spec is to be
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

N/A

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard104－ 97 －

N/A

6.
7.

Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

N/A

The limitation will be
determined after Gap
analysis

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

N/A

N/A

Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Sea Water Coarse
Filter

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Sea water coarse
filter.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

105－ 98 －

N/A

Impact ofGlobal reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

7

散水架台

散水システムは水冷での適用、水供給から泡だてシステムや人員保護まで固定式
防火システムで不可欠な要素である。
固定式防消火システムの一部としての散水架台はシステムへの水の供給量制御装置を備えている。これはオン/オフ制御から圧力制御装置にまで及ぶ。消火システムの重要な部分として、散水架台が用途に最適であるよう設計されていることが不可欠である。
散水架台の各種の型式や機器構成が基準化プロセスで考慮されている。
散水架台は散水バルブ・下流散水システムの適切な作動のための機器のパッケージである。散水システムは自動か手動で作動する固定パイプシステムであり水供給装置と作動される散水バルブの下流に接続されており、一定の範囲への水または水泡液を均等な量放出できるように配列された複数の先端が開いた噴霧ノズルが備わっている。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Deluge Skiddevelopments for offshore applications withsafety as critical factor while still being
economic.

This specification of
Deluge Skids define theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on ISO 13702:2015
Petroleum and natural gas industries — Control
and mitigation of fires and explosions on
offshore production installations —Requirements and guidelines (oil-free)

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification defines the minimum
requirements for the design, fabrication,assembly, inspection, testing, packing,

The intent of selection ofscope is to include all aspectof the equipment such as:106－ 99 －

installation, commissioning and documentationof a deluge skid for use on an offshore facility.
This specification covers the various types andconfigurations of deluge skids utilized on
offshore installations.
Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.
N/A

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

N/A

The limitation will be
determined after Gap
analysis

Gap Analysis

A Gap analysis is to be performed between
various Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

107－ 100 －

Normative
References

ISO 6182-5 Fire Protection- Automatic
sprinkler systems – Part 5: Requirements andtest methods for deluge valves- Third Edition

N/A

BS EN 12259-9 (DRAFT) Fixed firefighting
systems - Components for sprinkler and water
spray systems
NORSOK STANDARD S-001 Technical
SafetyAPI RP 14G Recommended Practice for Fire
Prevention and Control on Fixed Open-type
Offshore Production Platforms
NFPA 13 Standard for the Installation of
Sprinkler System
NFPA 15 Standard for Water Spray Fixed
Systems for Fire Protection
NFPA 16 Standard for the Installation of FoamWater Sprinkler and Foam-Water Spray
Systems
IMO FSS Code - Fire Safety Systems –Resolution MSC.98(73)MODU Code - Code for the Construction andEquipment of Mobile Offshore Drilling Units,2009 –Resolution A.1023(26)UL 260 Standard for Dry Pipe and Deluge
Valves for Fire-Protection Service
FM 1011-1012-1013 Deluge and Preaction
Sprinkler Systems
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the instrument air
package

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Deluge Skid
Packages.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the108－ 101 －

N/A

Vendor.
Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

8

ユーティリティー圧力容器

圧力容器は大気圧力と大幅に異なる圧力でガス又は液体を保持するよう設計された容器あるいはタンクである。空気受けタンク、脱気塔、ヘッダータンクなどのユーティリ
ティー目的/適用に設計された圧力容器のみがステージ１のユーティリティー圧力容器の範囲に含まれる。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Pressure
Vessels developments for utility application
developments with safety as a critical factor
while still being economic.

This specification for
Pressure Vessels defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification will be based on ASME
Boiler and Pressure Vessel Code Section
VIII/ISO16528-1.

The baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

The scope of this specification includes thefollowing:

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

a) welding end connection for the first
circumferential joint for welded connections;b) first threaded joint for screwed connections;c) face of the first flange for bolted, flanged
connections;109－ 102 －

d) first sealing surface for proprietaryconnections or fittings;e) safety accessories, where necessary.
Standardization The methodology for standardization Process
Methodology
followed is:

N/A

1. Request for design specs (owner/operator,
shipyard, engineering company and class)2. Identify Industry Standard/Regulations
3. Perform gap analysis & Identify the gap in
spec’s
4. Justify whether Risk analysis required
5. Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
6. Identify common ground for accepting thespec.
7. Develop a harmonized standard for theselected equipment
Limitation

This specification does not apply for nuclear
components, railway and marine boilers, gas
cylinders or piping systems or mechanicalequipment, e.g. turbine and machinery casings

N/A

Gap Analysis

A Gap analysis will be performed between
various Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment will be performed on theselected equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

N/A

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

N/A

Normative
References

API Std. 527 - Seat Tightness of Pressure
Relief Valves

N/A

ASME B1.1 - Unified Inch Screw Threads (UNand UNR Thread Form)ANSI/ASME B1.20.1 - Pipe Threads, General110－ 103 －

Purpose (Inch)ASME B16.1 - Cast Iron Pipe Flanges andFlanged Fittings, Classes 25, 125, and 250
ASME B16.5 - Pipe Flanges and Flanged
Fittings, NPS 1/2 Through NPS 24 Metric/InchStandard
ASME B16.9 - Factory‐Made Wrought
Buttwelding Fittings
ASME B16.11 - Forged Fittings,
Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy Threaded
Fittings, Classes 125 and 250
ASME B16.20 - Metallic Gaskets for Pipe
Flanges — Ring‐Joint, Spiral– Wound, andJacketed
ASME B16.24 - Cast Copper Alloy Pipe
Flanges and Flanged Fittings, Class 150, 300,
600, 900, 1500, and 2500
ASME B16.42 - Ductile Iron Pipe Flanges andFlanged Fittings, Class 150 and 300
ASME B16.47 - Large Diameter Steel Flanges,
NPS 26 Through NPS 60 Metric/Inch Standard
ASME B18.2.2 - Nuts for General
Applications: Machine Screw Nuts, Hex,
Square, Hex Flange, and Coupling Nuts (InchSeries)ASME B36.10M - Welded and Seamless
Wrought Steel Pipe
ASME PCC‐1 - Guidelines for Pressure
Boundary Bolted Flange Joint Assembly
ASME PCC‐2 - Repair of Pressure Equipment
and Piping
ASME PTC 25 - Pressure Relief Devices
ASME QAI‐1 - Qualifications for Authorized
Inspection
ACCP - ASNT Central Certification Program
ANSI/ASNT CP‐189 - ASNT Standard for
Qualification and Certification of
Nondestructive Testing Personnel
ASNT SNT-TC-1A - Recommended Practice111－ 104 －

for Personnel Qualification and Certification in
Nondestructive Testing
ASTM D56 - Standard Test Method for Flash
Point by Tag Closed Tester
ASTM D93 - Standard Test Methods for Flash
Point by Pensky‐Martens Closed Cup Tester
ASTM E3 - Standard Guide for Preparation ofMetallographic Specimens
ANSI/API Std. 521 - Pressure Relieving andDepressuring Systems
ASTM E125 - Standard Reference Photographs
for Magnetic Particle Indications on Ferrous
Castings
ASTM E140 - Standard Hardness Conversion
Tables for Metals Relationship Among Brinell
Hardness, Vickers Hardness, Rockwell
Hardness, Superficial Hardness, Knoop
Hardness, and Scleroscope Hardness
ASTM E186 - Standard Reference Radiographsfor Heavy‐Walled [2 to 41/2‐in. (51 to
114‐mm)] Steel Castings
ASTM E208 - Standard Test Method for
Conducting Drop‐Weight Test to DetermineNil– Ductility Transition Temperature of
Ferritic Steels
ASTM E280 - Standard Reference Radiographsfor Heavy‐Walled [41/2 to 12‐in. (114 to
305‐mm)] Steel Castings
ASTM E446 - Standard Reference Radiographs
for Steel Castings up to 2 in. (51 mm) in
Thickness
ANSI/UL‐969 - Marking and Labeling Systems
ISO 148‐1 - Metallic Materials — Charpy
Pendulum Impact Test Part 1: Test Method
ISO 148‐2 - Metallic Materials — Charpy
Pendulum Impact Test Part 2: Verification of
Testing Machines
ISO 148‐3 - Metallic Materials — Charpy
Pendulum Impact Test Part 3: Preparation andCharacterization of Charpy V-Notch Test
Pieces for Indirect Verification of Pendulum

112－ 105 －

Impact Machines
ASME B1.13M - Metric Screw Thread — M
ProfileASME B1.21M - Metric Screw Thread — MJ
ProfileASME B18.2.3.3M - Metric Heavy Hex Screws
ASME B18.2.3.5M - Metric Hex Bolts
ASME B18.2.3.6M - Metric Heavy Hex Bolts
ASME B18.2.6M - Metric Fasteners for Use in
Structural Applications
ASTM C695 - Standard Test Method forCompressive Strength of Carbon and Graphite
ASTM C709 - Standard Terminology Relating
to Manufactured Carbon and Graphite
ASTM E4 - Standard Practices for Force
Verification of Testing Machines
ASTM E177 - Standard Practice for Use of theTerms Precision and Bias in ASTM Test
Methods
ASTM E691 - Standard Practice for
Conducting an Interlaboratory Study to
Determine the Precision of a Test Method
ANSI/AWS A4.2M - Standard Procedures for
Calibrating Magnetic Instruments to Measure
the Delta Ferrite Content of Austenitic and
Duplex Ferritic-Austenitic Stainless Steel Weld
Metal
Application

Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirements for thedesigning and manufacturing of Pressure
Vessels for utility applications

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for Pressure Vessels forutility applications

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the113－ 106 －

N/A

Vendor.
Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

9

柱脚取付けクレーン

柱脚取付けクレーンは物資や人員を船舶やバージや建造物へまたはこれらから移動させるために使用される上昇・回転・吊り上げ装置用に設計されたオフショアクレー
ンと定義されている。
規格化範囲に入る典型的な適用は：
•

•
•

•

オフショア石油探索・生産への適用；これらのクレーンは概して掘削・生産操業中に使用される固定（底部が支えられている）建造物、浮動プラットホームある
いは船体艇上に取り付けられる。
船上適用：クレーンは港や屋根のついた場所にあるが、これらのクレーンは表面
形の船舶上に取り付けられ、貨物・コンテナ・その他の物資の移動に使用される。
重量物適用；重量物吊り上げ適用のクレーンはバージ、自動上昇船舶あるいはその他の船舶に設置され、港又は屋根のついた場所内もしくは限られた（穏やかな）環境状態での建設・引揚げ操業に使用される。
水中吊り上げリフト適用;重量物吊り上げオフショアクレーンは無人物体の水中吊り上げのために使用される。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Pedestal
Mounted Crane developments for offshore
applications with safety as critical factor whilestill being economic.

This specification ofPedestal Mounted Cranes
define the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

114－ 107 －

Baseline
Standard

This specification is based on API 2C,Specification for Offshore Pedestal Mounted
CranesThe baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification details the requirements fordesign, construction,and testing of offshore pedestal mounted
cranes.
Offshore cranes are defined herein as pedestal
mounted elevating
and rotating lift devices of the types for transfer
of materials or personnel to or from marine
vessels and structures. Offshore cranes are
typically mounted on a fixed (bottom
supported) or floating platform structure used indrilling and production operations.

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization The methodology for standardization Process
Methodology
followed is:1.

Limitation

Request for design specs(owner/operator, shipyard, engineering
company and class)2.
Identify Industry Standard/Regulations
3.
Perform gap analysis & Identify the gap
in spec’s
4.
Justify whether Risk analysis required5.
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
6.
Identify common ground for accepting
the spec.
7.
Develop a harmonized standard for theselected equipment
API Spec 2C is not intended to be used for thedesign, fabrication, and testing of davits and/or
emergency escape devices.

N/A

N/A

API Spec 2C is also not intended to be used forshipboard cranes or heavy lift cranes.
Gap Analysis

A Gap analysis is to be performed between
various Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is to be performed on theselected equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

115

－ 108 －

ClassRequirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Normative
References

API RP 2A Planning, Designing andConstructing
Fixed Offshore Platforms—Working Stress
DesignN/A

API RP 2D Recommended Practice forOperation and
Maintenance of Offshore Cranes
API Spec 2H Specification for Carbon
Manganese Steel
Plate for Offshore Platform Tubular Joints
API RP 2N Recommended Practice forPlanning,
Designing, and Constructing Structures
and Pipelines for Arctic Conditions
API RP 2X Recommended Practice for
UltrasonicExamination of Offshore Structural Fabrication
and Guidelines for Qualifications ofTechnicians
API Spec 9A Specification for Wire Rope
API RP 14C Recommended Practice forAnalysis,
Design, Installation, and Testing of Basic
Surface Safety Systems for Offshore Production
Platforms
API RP 14F Recommended Design andInstallation for
Unclassified and Class I, Division 1 andDivision 2 Locations
API RP 500 Classification of Locations forElectrical
Installations at Petroleum Facilities Classified
as Class I, Division 1 and Division 2
API RP 505 Classification of Locations forElectrical
Installations at Petroleum Facilities Classified

116－ 109 －

as Class I, Zone 0, Zone 1 and Zone 2
ABMA Std 9 Load Ratings and Fatigue Life forBall
Bearings
ABMA Std 11 Load Ratings and Fatigue Life
for Roller
Bearings
AGMA ANSI 6010-F97 Standard for Spur,
Helical, Herringbone
and Bevel Enclosed Drives
AGMA ANSI 2001-C95 Fundamental Rating
Factors and Calculation Methods for Involute
Spur and Helical Gear Teeth
AGMA 908-B89 Information Sheet—Geometry
Factors
for Determining the Pitting Resistance andBending Strength of Spur, Helical, andHerringbone Gear TeethAISC Manual of Steel Construction—
Allowable Stress Design,
9th Edition
ANSI A14.3 Safety Requirements for Fixed
Ladders
ANSI A1264.1 Safety Requirements for
Workplace Floor
and Wall Openings, Stairs, and Railing
Systems
ANSI B18.2.1 Square and Hex Bolts andScrews (InchSeries)ASME Boiler and Pressure Vessel Code,
Section IX—Welding and Brazing
Qualifications
ASNT SNT-TC-1A Recommended Practice
SNT-TC-1A
ASTM A 295 Standard Specification for HighCarbon
Anti-Friction Bearing SteelASTM A 320/A 320M Standard Specification
for Alloy/Steel Bolting Materials for LowTemperature Service
ASTM A 578/A 578M Standard Specification

117－ 110 －

for Straight-BeamUltrasonic Examination of Plain and Clad Steel
Plates for Special Applications
ASTM A 770/A 770M Standard Specification
for Through-Thickness Tension Testing of Steel
Plates for Special Applications
ASTM E 23 Standard Test Methods for
Notched Bar
Impact Testing of Metallic Materials
ASTM E 45 Standard Method for Determining
theInclusion Content of SteelAWS D1.1 Structural Welding Code—SteelAWS D14.3/D 14.3M Specification for
Welding Earthmoving
and Construction Equipment
ISO Roller bearings—Dynamic load ratings
and rating life
ISO TS 13725 Hydraulic fluid power—
Cylinders—
Method for determining the buckling load
SAE J115 Safety Signs for Construction
Equipment
SAE J429G Mechanical and Material
Requirements
for Externally Threaded Fasteners
SAE J919 Sound Measurement—Off-RoadWork
Machines—Operator—Singular Type
Application

Offshore Application

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of Pedestal Type Cranes

The baseline requirements
will be verified with thevendors for existing
practices

Inspection andtesting

Provides baseline requirement for inspection,and testing for pedestal mounted cranes.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the118－ 111 －

N/A

Vendor.
Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

10

救命艇

救命艇は非常事態で退船時から乗り込んだ人員の生命を支えることができる小型船である。「救命ボート」あるいは「救命ラフト」と呼ばれている。この基準範囲は救命艇/
救命ボート/救命ラフトの統一した要求事項と共通要求事項を規定することを含む。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Survival
Craft developments for offshore applications
with safety as critical factor while still being
economic.

This specification ofSurvival Craft defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

46 CFR 119.100, 46 CFR 108.540, 45CFR
133.130, SOLAS 1974

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

N/A

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

119－ 112 －

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

N/A

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

In the case of passenger ships which areemployed in special
trades for the carriage of large numbers ofspecial trade passengers,
such as the pilgrim trade, the Administration, if
satisfiedthat it is impracticable to enforce compliancewith therequirements of this chapter, may exempt suchships fromthose requirements, provided that such ships
comply fully withthe provisions of:.1 the rules annexed to the Special Trade
Passenger Ships
Agreement, 1971; and.2 the rules annexed to the Protocol on Space
Requirements
for Special Trade Passenger Ships, 1973.
(SOLAS Reg. III/2.2)
Not Applicable to Vessels under 500 gross tons

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an120－ 113 －

N/A

N/A

acceptable level of safety.
Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

DNV Rules for Classification of Ships Part 3
Chapter 6 Life Saving Appliances andArrangements

N/A

Application

Offshore Utility Non-Hydrocarbon

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Survival Craft

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Survival Craft.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

121－ 114 －

11

汚水処理パッケージ

船上で発生する汚水は長期間船上で保管できず、海に廃棄せねばならない。汚水は汚水廃棄に関して従わねばならない幾つかの規制があるため船から直接廃棄できない。
海上の汚水は一般にトイレ、小便器、手洗い場甲板排水口から生ずる排泄物である。
規則では、汚水は汚水処理後にのみ海水中に廃棄でき、また船から最短の陸までの距離は４海里なければならない。
市場には様々な汚水処理法があるが、それらの最も一般的なのは生物学的なタイプのもので、通気室、沈降タンク、塩素処理・回収室より構成されている。

Procedure

Criteria

Process

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Sewage
Treatment Packages developments for offshore
applications with safety as critical factor whilestill being economic.

This specification of
Sewage Treatment Packages
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on MEPC.227(64),
MEPC.157(55))

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis specification covers the Sewage Treatment
Packages.

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Equipment
Selection

122－ 115 －

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

N/A

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

The limitations for the standardized spec willbe identified after a gap analysis.

N/A

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

The Normative references will be finalized
after the gap analysis.

N/A

Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Sewage Treatment
Packages

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

123－ 116 －

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Sewage
Treatment Package.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

12

海水汲み上げポンプ

海水汲上げポンプの主な機能は水噴射などのトップサイド処理用や居住部用に海水を供給することである。
規格化の範囲にはオフショア施設用の海水汲上げポンプの設計、製造、組立て、製品検査、設置、テストに対して最少の要求事項が含まれている。それらは：• 船体の外側に（外部パイプか船体金属板の外側の潜函によって支えられて）設置される。
· 導管/潜函の不可欠部として船体内に建造される内部導管/潜函の中に設置される。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Sea Water
Lift Pump developments for offshore
applications with safety as critical factor whilestill being economic.

This specification of Sea
Water Lift Pumps defines
the minimum requirements
for the design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

124－ 117 －

Baseline
Standard

This specification is based on ASME B31.1
Power Piping

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

The scope covers the minimum requirements
for the design, manufacturing, assembling,
product inspection, installation and testing of
Sea Water Lift Pumps for offshore facilities

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

N/A

Request for design specs (owner/operator,
shipyard, engineering company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

N/A

The limitation are to be
determined after Gap
analysis

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify the common
requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an acceptablelevel of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

125－ 118 －

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Normative
References

ISO 7 Pipe threads where pressure-tight joints
are made on the threads.
ISO 281 Rolling bearings — Dynamic load
ratings and rating life
ISO 7005-1 Metallic flanges — Part 1: Steelflanges European Standards
ISO 9329-4 Seamless steel tubes for pressure
purposes
ISO/R 228, Pipe threads where pressure-tightjoints are not made on the threads (1/8 inch to 6
inches).
ISO 496, Driving and driven machines — Shaft
heights.
ISO/R 775, Cylindrical and 1/10 conical shaft
ends.
ISO 3069, End-suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 76 Rolling bearings — Static load ratings.
ISO 2372 Mechanical vibration of machineswith operating speeds from 10 to 200 rev/s —Basis forspecifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 3555 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steelflanges.
ISO 7005-2 Metallic flanges — Part 2: Cast
iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper
alloy and composite flanges.
ISO 9905:—1), Technical specifications forcentrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulicperformance acceptance tests
ISO 11342 Mechanical Vibrations - Methods
and Criteria for the Mechanical Balancing of
Flexible Rotors.

N/A

126

－ 119 －

ISO 21049 Pumps - Shaft sealing systems forcentrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tightjoints are not made on the threads
ISO 261 ISO general-purpose metric screw
threads - General plan.
ISO 262 ISO general-purpose metric screw
threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance
quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal
clearance.
ASME B31.1 Power Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN
and UNR thread form.
ASME B15.1 Mechanical power transmission
apparatus.
ASME B 16.1 Cast iron pipe flanges andflanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socketwelding and threaded.
ASME B16.42 Ductile iron pipe flanges &flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section
V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section
VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section
IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems API
6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation
Testing Procedures
API 15 HR - Specification for High Pressure
Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device
Installation
API 521 - Guide for pressure relief systems

127－ 120 －

API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program
API 580 Risk-based Inspection
API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Seawater Lift Pump

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Seawater LiftPump.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

13

ポンプ架台パッケージ

ポンプ架台はポンプと電気モーター又はかディーゼルエンジン等と連結した駆動装置を含み、共通スチールベースに取り付けられる。このステージに含まれる共通ポンプ架台の適用は水と廃水と冷媒である。

128－ 121 －

共通ポンプ架台の構成部分には下記が含まれる：
•
•
•
•
•

スチール架台フレーム;
配管;
ポンプ;
手動/駆動ボール/仕切り弁;
自動操作制御装置/HMI

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Pump Skiddevelopments for offshore applications withsafety as critical factor while still being
economic.

This specification of Pump
Skids defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on ASME B31.1
Power Piping

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

The scope covers the minimum requirements
for the design, manufacturing, assembling,
product inspection, installation and testing of
Pump Skids for offshore facilities

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

129－ 122 －

Standardization The methodology for standardization Process
Methodology
followed is:
1.
2.
3.
4.
5.
6.
7.

N/A

Request for design specs(owner/operator, shipyard, engineering
company and class)
Identify Industry Standard/Regulations
Perform gap analysis & Identify the gap
in spec’s
Justify whether Risk analysis required
Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard
Identify common ground for accepting
the spec.
Develop a harmonized standard for theselected equipment

Limitation

This specification is not applicable to:

N/A

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Normative
Reference

ISO 7 Pipe threads where pressure-tight joints
are made on the threads.
ISO 281 Rolling bearings — Dynamic load
ratings and rating life
ISO 7005-1 Metallic flanges — Part 1: Steelflanges European Standards
ISO 9329-4 Seamless steel tubes for pressure
purposes
ISO/R 228, Pipe threads where pressure-tightjoints are not made on the threads (1/8 inch to 6
inches).
ISO 496, Driving and driven machines — Shaft
heights.

N/A

130－ 123 －

ISO/R 775, Cylindrical and 1/10 conical shaft
ends.
ISO 3069, End-suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 76 Rolling bearings — Static load ratings.
ISO 2372 Mechanical vibration of machineswith operating speeds from 10 to 200 rev/s —Basis forspecifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 3555 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steelflanges.
ISO 7005-2 Metallic flanges — Part 2: Cast
iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper
alloy and composite flanges.
ISO 9905:—1), Technical specifications forcentrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulicperformance acceptance tests
ISO 11342 Mechanical Vibrations - Methods
and Criteria for the Mechanical Balancing of
Flexible Rotors.
ISO 21049 Pumps - Shaft sealing systems forcentrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tightjoints are not made on the threads
ISO 261 ISO general-purpose metric screw
threads - General plan.
ISO 262 ISO general-purpose metric screw
threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance
quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal
clearance.
ASME B31.1 Power Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN

131－ 124 －

and UNR thread form.
ASME B15.1 Mechanical power transmission
apparatus.
ASME B 16.1 Cast iron pipe flanges andflanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socketwelding and threaded.
ASME B16.42 Ductile iron pipe flanges &flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section
V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section
VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section
IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems API
6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation
Testing Procedures
API 15 HR - Specification for High Pressure
Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device
Installation
API 521 - Guide for pressure relief systems
API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program
API 580 Risk-based Inspection
API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design and
Manufacturing

Provides baseline requirement for the designingand manufacturing of the Pump Skid

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit132－ 125 －

analysis.
Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Pump Skid.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

133－ 126 －

14

化学物質注入パッケージ

化学物質注入システムは一般的に石油・ガス業界での生産施設内で使用される。化
学物質注入システムは各種適用に通常必要とされる特注設計のために厳しい必須条
件の対象とされている。又オフショアプラットフォーム上や極度の高温あるいは低温の環境下での信頼性や簡易な整備保守への需要は非常に大きい。化学物質注入システ
ムは概して単一のあるいは複数の隔室貯蔵タンクか圧力容器に関連した複数の化学
物質サービス装置により構成される。化学物質は化学物質注入ポンプによってタンクから注入地点にまで送られるが、一方流量度は正確な量の化学物質の注入を確実にするために現場でか遠隔で調整される。
この規格化の範囲に関しては、トップサイド水処理システムに使用される化学物質
注入システムが考慮されている。

Procedure

Criteria

Process

Equipment
Selection

The purpose of this specification is toharmonize the requirements of individualcompany specifications for future Chemical
Injection Package developments for offshore
applications with safety as critical factor whilestill being economic.

This specification ofChemical Injection
Packages defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline
Standard

This specification is based on ASME B31.1
Power Piping

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

The scope covers the minimum requirements
for the design, manufacturing, assembling,
product inspection, installation and testing ofChemical Injection Packages for offshore
facilities

The intent of selection ofscope is to include all aspectof the equipment such as:
design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

134－ 127 －

Standardization The methodology for standardization Process
Methodology
followed is:1.

Request for design specs(owner/operator, shipyard, engineering
company and class)2.

Identify Industry Standard/Regulations

3.

Perform gap analysis & Identify the gap
in spec’s

4.

Justify whether Risk analysis required5.

Perform risk analysis and justify the
specified Equipment Package should be
included in the harmonized standard

6.

Identify common ground for accepting
the spec.

7.

Develop a harmonized standard for theselected equipment

N/A

Limitation

This specification is not applicable to:

Gap Analysis

A Gap analysis is performed between various
Operator & Owner Spec to identify thecommon requirements.

N/A

Risk
Assessment

A Risk assessment is performed on the selected
equipment package to identify if thestandardized specification provide an
acceptable level of safety.

N/A

Class
Requirement

Applicable Class Requirement for the Project
are to be specified by the Purchaser in thedatasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Regulatory
ImpactApplicable Regulatory Requirement are to be
specified by the Purchaser in the datasheet.

A Datasheet format will be
developed and attached as
an Appendix to thespecification.

Normative
Reference

ISO 7 Pipe threads where pressure-tight joints
are made on the threads.
ISO 281 Rolling bearings — Dynamic load
ratings and rating life
ISO 7005-1 Metallic flanges — Part 1: Steelflanges European Standards
ISO 9329-4 Seamless steel tubes for pressure
purposes
ISO/R 228, Pipe threads where pressure-tightjoints are not made on the threads (1/8 inch to 6

N/A

135

－ 128 －

inches).
ISO 496, Driving and driven machines — Shaft
heights.
ISO/R 775, Cylindrical and 1/10 conical shaft
ends.
ISO 3069, End-suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 76 Rolling bearings — Static load ratings.
ISO 2372 Mechanical vibration of machineswith operating speeds from 10 to 200 rev/s —Basis forspecifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps —Dimensions of cavities for mechanical seals andfor soft
packing.
ISO 3555 Centrifugal, mixed flow and axial
pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steelflanges.
ISO 7005-2 Metallic flanges — Part 2: Cast
iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper
alloy and composite flanges.
ISO 9905:—1), Technical specifications forcentrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulicperformance acceptance tests
ISO 11342 Mechanical Vibrations - Methods
and Criteria for the Mechanical Balancing of
Flexible Rotors.
ISO 21049 Pumps - Shaft sealing systems forcentrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tightjoints are not made on the threads
ISO 261 ISO general-purpose metric screw
threads - General plan.
ISO 262 ISO general-purpose metric screw
threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance
quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal
clearance.
ASME B31.1 Power Piping

136－ 129 －

ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN
and UNR thread form.
ASME B15.1 Mechanical power transmission
apparatus.
ASME B 16.1 Cast iron pipe flanges andflanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socketwelding and threaded.
ASME B16.42 Ductile iron pipe flanges &flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section
V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section
VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section
IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems API
6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation
Testing Procedures
API 15 HR - Specification for High Pressure
Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device
Installation
API 521 - Guide for pressure relief systems
API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program
API 580 Risk-based Inspection
API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP
Application

Offshore Utility Non-Hydrocarbon

N/A

Impact on
Design andProvides baseline requirement for the designingand manufacturing of the Chemical Injection

The baseline requirements
will be verified with the137－ 130 －

Manufacturing

Packagevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for inspection,
testing and packaging for the Chemical
Injection Package.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation and The procedures of installation andcommissioning commissioning onboard shall be developed andmutually agreed upon by the purchaser and the
Vendor.

N/A

Impact of
Global reach and standard harmonized spec forstandardization worldwide use.
on stakeholders
Reduction of custom made orders, vendors canoffer standard packages at cost benefit.

N/A

Reduction of documentation requirement forvendors.
Cost benefit for purchaser.
Identification of Key Class and Regulatory
requirements in the appendix.

15 消防用水ポンプ架台
オフショア石油・ガス業界では、消防ポンプは FSOs と FPSOs、LNGs そしてFLNGs に設置されている。原油、石油、化学製品あるいはその他あらゆる可燃性物
質を扱うタンクターミナルはターミナル据付の消火機器により危険にさらされる可能性のある機器を守るよう勧告されている。
典 型 的 な 消 火 ポ ン プ の 仕 様 は 圧 力 が か か っ た 状 態 で 30 – 3000m3/h か ら
150mWC までの範囲となっており、該当する船舶の必要性に応じて設計され、要求される仕様書のニーズを満たすために特別注文される。一般に、消火ポンプは 2 つのポンプを装備している；主ポンプと供給ポンプ。主ポンプはディーゼルエンジンか電動モーターで駆動され、供給ポンプは油圧駆動である。

138－ 131 －

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Firewater Pump Skids
developments for offshore
applications with safety as criticalfactor while still being economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

API Recommended Practice 14G
Fourth Edition, April 2007,
Recommended Practice for Fire
Prevention and Control on Fixed
Open-type Offshore Production
Platforms

Scope

This publication presents
recommendations for minimizing the
likelihood of having an accidental
fire, and for designing, inspecting,and maintaining fire control systems.
It emphasizes the need to train
personnel in fire fighting, to conductroutine drills, and to establish
methods and procedures for safe
evacuation. The fire control systems
discussed in this publication areintended to provide an early
response to incipient fires to prevent
their growth. However, this
discussion is not intended topreclude the application of more
extensive practices to meet special
situations or the substitution of othersystems which will provide anequivalent or greater level ofprotection.
This publication is applicable to
fixed open-type offshore production
platforms which are generally
installed in moderate climates andwhich have sufficient naturalventilation to minimize theaccumulation of vapors. Enclosed
areas, such as quarters buildings andequipment enclosures, normallyinstalled on this type platform, are139－ 132 －The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

addressed.

Standardization
Methodology

Limitation

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
Totally enclosed platforms installed N/Afor extreme weather conditions orother reasons are beyond the scopeof this RP.
This specification does not include
diesel centrifuge packages.

Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

140－ 133 －

Normative
References

N/A

API:
RP 14C Analysis, Design,
Installation and Testing of Basic
Surface Safety Systems on Offshore
Production Platforms
RP 14E Design and Installation of
Offshore Production Platform Piping
Systems
RP 14F Design and Installation ofElectrical Systems for Fixed andFloating Offshore Petroleum
Facilities for Unclassified and ClassI, Division 1, and Division 2
Locations
RP 14FZ Design and Installation ofElectrical Systems for Fixed andFloating Offshore Petroleum
Facilities for Unclassified and ClassI, Zone 0, Zone 1 and Zone 2
Locations
RP 14J Design and Hazards
Analysis for Offshore Production
Facilities
RP 75 Development of a Safety andEnvironmental Management
Program for Offshore Operations
and Facilities
RP 500 Recommended Practice forClassification of Locations forElectrical Installations at Petroleum141－ 134 －

Facilities
Classified as Class I, Division 1 andDivision 2
RP 505 Recommended Practice forClassification of Locations forElectrical Installations at Petroleum
Facilities
Classified as Class I, Zone 0, Zone 1
and Zone 2
RP 520 Sizing, Selection, andInstallation of Pressure-relieving
Devices in Refineries
RP 521 Guide for Pressure-relieving
and Depressurizing Systems
RP 2003 Protection Against
Ignitions Arising Out of Static,
Lightning, and Stray Currents
Publ 2030 Application of Fixed
Water Spray Systems for Fire
Protection in the Petroleum andPetrochemical Industries
Publ 2218 Fireproofing Practices inPetroleum and Petrochemical
Processing Plants
RP T-1 Orientation Programs for
Personnel Going Offshore for theFirst TimeNFPA:
National Fire Codes

142－ 135 －

Fire Protection Handbook
ASTM:
B 163 Standard Methods of Fire
Tests of Window Assemblies
D 2996 Standard Specifications for
Filament Wound Reinforced
Thermosetting Resin Pipe
D 4024 Standard Specification for
Reinforced Thermosetting Resin(RTR) Flanges
E 84 Standard Methods of Test for
Surface Burning Characteristics of
Building Materials
E 119 Standard Test Methods forFire Tests of Building Construction
and Materials
E 152 Standard Methods of Fire
Tests of Door Assemblies
E 814 Standard Methods of ThroughPenetration Fire Stops
UL:
UL 711 Classification, Rating, andFire Testing of Class A B, and C
Fire Extinguishers and for Class D
Extinguishers
or Agents for Use on Combustible
MetalsUL 1709 Rapid Rise Fire Tests ofProtection Materials for Structural143－ 136 －

SteelApplication

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Firewater Pump Skid

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Firewater Pump Skid.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

144－ 137 －

16

ディーゼル遠心分離パッケージ

規格化範囲は消火用水ポンプなどのディーゼルエンジン駆動のポンプを含む。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Diesel Centrifuge Package
developments for offshore
applications with safety as criticalfactor while still being economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

N/A

The baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

N/A

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Standardization
Methodology

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard145－ 138 －

Limitation

for the selected equipment
The limitations for the standardized
specification will be identified after
the gap analysis

N/A

Gap Analysis

Gap analysis is performed between
various Operator & Owner Specs toidentify the common requirements.

N/A

Risk Assessment

Risk assessment is performed on theselected equipment package to
identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

API STD 610 Centrifugal Pumps for

N/A

Petroleum, Petrochemical andNatural Gas Industries

Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Diesel Centrifuge Package.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging forthe Diesel Centrifuge Package.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,146－ 139 －

vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

17

非常時/必須発電

石油・ガス業界に対して発電機を規定する場合常に考慮すべきいくつかの重要要素がある。殆どの石油・ガス掘削・生産操業が過酷な環境下であるために、環境の厳しさに耐える耐久性のある発電機システムを選択する傾向が強い。
この規格化の意図は将来の開発に向けて個別の石油会社の仕様書に代わって、非常時発電機の設計、工学技術、材料選択、組立て、テストに関連する
建造スケジュールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Emergency / Essential
Generation developments foroffshore applications with safety as
critical factor while still being
economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification is based on IS/ISO
8528-1:2005 Reciprocating Internal
Combustion Engine Driven
Alternating Current Generating Sets

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis part of ISO 8528 defines
various classifications for theapplication, rating and performanceof generating sets consisting of a
Reciprocating Internal Combustion(RIC) engine, Alternating Current(a.c.) generator and any associatedcontrolgear, switchgear and auxiliary
equipment.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

For some specific applications (e.g.
147－ 140 －

essential hospital supplies, high-risebuildings) supplementary
requirements may be necessary. The
provisions of this part of ISO 8528
should be regarded as the basis forestablishing any supplementary
requirements.

For other reciprocating-type prime
movers (e.g. sewage-gas engines,
steam engines), the provisions of thispart of ISO 8528 should be used as abasis for establishing theserequirements.
Generating sets meeting therequirements of this International
Standard are used to generate
electrical power for continuous,peak-load and standby applications.
The classifications laid down in thispart of ISO 8528 are intended tohelp understanding between
manufacturer and customer.
Standardization
Methodology

Limitation

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
This specification applies to A.C
N/A
generating sets driven by RIC
engines for land and marine use,
excluding generating sets used on
aircraft or to propel land vehicles

148－ 141 －

and locomotives.
Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 3046-1, Reciprocating internal

N/A

combustion engines — Performance— Part 1: Declarations of power,
fuel and lubricating oil
consumptions, and test methods —Additional requirements for engines
for general use
ISO 8528-2, Reciprocating internal
combustion engine driven
alternating current generating sets —Part 2: Engines
ISO 8528-3, Reciprocating internal
combustion engine driven
alternating current generating sets —Part 3: Alternating current
generators for generating sets
ISO 8528-4, Reciprocating internal

149－ 142 －

combustion engine driven
alternating current generating sets —Part 4: Controlgear and switchgear
ISO 8528-5, Reciprocating internal
combustion engine driven
alternating current generating sets —Part 5: Generating sets
Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Emergency / Essential
Generation.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Emergency / Essential
Generation.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

18

ガスタービン発電

ガスタービンは空気ー燃料の混合物が燃焼し電力を発生用タービンを回す高温ガ
スを生じさせる内燃機関（IC）の１型式である。ガスタービンは天然ガスや燃料油や合成燃料を含め多様な燃料を使用でき、それを機械エネルギーに転換し、ついで電気エネルギーを発生させる発電機を駆動する。

150－ 143 －

規格化は機械的駆動、発電機駆動又はプロセスガス発生のサービス用開路の単純な再生サイクル燃焼ガスタービンユニットに対する最少要求事項を含んでいる。ガスタ
ービンユニットの操作・始動・制御のために又タービン保護のために必要とされる全ての補助機器は範囲内にある。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Gas Turbine Generation
developments for offshore
applications with safety as criticalfactor while still being economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification is based on ISO
19859:2016, Gas turbine
applications — Requirements for
power generation

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis International Standard specifies
the minimum technical anddocumentation requirements for theevaluation and procurement of gas
turbine systems for electrical power
generation.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

It applies to simple cycle andcombined cycle gas turbines for both
onshore and offshore applications,where applicable. It also applies togas turbines used in cogeneration(see ISO 11086:1996, Annex B).
Testing of the gas turbine in
combination with a generator is
included in the scope.

This International Standard defines
the requirements for gas turbine
power generation from aninternational perspective based on
the content of existing, recognized
ISO and IEC standards to thegreatest extent practical.
Nonetheless, it is recognized that151

－ 144 －

within the industry other codes orstandards are used, some of which
are included in the text of thisInternational Standard. The use ofother such codes and standards ispermissible provided an appropriate
and acceptable level ofrequirements, functional design andsafety is achieved and agreement has
been reached for their use between
the Purchaser and Contractor andsuch use is suitably documented.

Consideration should be given to
applying/using standards in thefollowing hierarchical order:international; regional; national;
local.

This International Standard
identifies the requirements for boththe Purchaser and Contractor
attributable to the design andprocurement of a gas turbine power
generation package.

The defined requirements apply tothe scope of supply, except where
excluded, encompassing thefollowing equipment and theassociated selected options, locatedwithin the power generation
package, (see 3.14), listed below:— gas turbine package;— load shaft coupling and clutch, asapplicable;— air inlet system;— exhaust system;— fuel equipment;— control equipment;— electrical equipment;— additional auxiliary systems,

152－ 145 －

including starting, lubrication,
barring, compressor wash, pipework,
drains and vents;— fire and gas protection;— cooling water equipment.

Where applicable to the integrity of
the gas turbine package, the interface
and applicable design requirements
are included for equipment, utilities
and supplies that interface with thepower generation package.

Data sheets in Annex A of thisInternational Standard are provided
for defining requirements andexchanging information between thePurchaser and the Contractor.

The Purchaser fills in the data sheets
for the tender and forwards them to
the Contractor. The Contractor
responds by completing theapplicable data sheets for theirtender.

Annex A identifies the different
types of data sheets and how they
are to be used.

Where the Contractor does notcomply with a selected requirementof this International Standard, this isdetailed as an exception, referencing
the applicable clause and describing
the deviation and any alternatives
available in a document listing all
the exceptions taken.

Where the text in this International
Standard requests procedures andoperating, maintenance and153－ 146 －

commissioning manual information
or equipment that would require thedisclosure/supply of proprietary
information/equipment which theContractor is not prepared to release,such exceptions are listed. Where
this situation exists, the Contractor
will be prepared to releaseappropriate personnel and equipment
to undertake all the tasks that
otherwise would be undertaken by
the Purchaser.
Standardization
Methodology

Limitation

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
This specification is not applicable
N/A
to gas turbines used for all types of
propulsion including aircraft, mobile
barges, floating production vessels
and marine propulsion applications
and micro turbines.

The following equipment is
excluded from the scope of supply,
but references are included whererequired for interface or performancemeasurement: — generator andauxiliary systems, except the module
control option; — steam turbine andauxiliary systems; — equipment
external to the power generation

154－ 147 －

package.
Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 128-1, Technical drawings —N/AGeneral principles of presentation —Part 1: Introduction and index
ISO 1461, Hot dip galvanizedcoatings on fabricated iron and steel
articles — Specifications and test
methods
ISO 1940-1:2003, Mechanicalvibration — Balance quality
requirements for rotors in a constant(rigid) state — Part 1: Specificationand verification of balance
tolerances
ISO 2314:2009, Gas turbines —Acceptance tests
ISO 2409, Paints and varnishes —Cross-cut test

155

－ 148 －

ISO 2533, Standard AtmosphereISO 2592, Determination of flash
and fire points — Cleveland open
cup method
ISO 2909, Petroleum products —Calculation of viscosity index fromkinematic viscosity
ISO 2954, Mechanical vibration ofrotating and reciprocating machinery— Requirements for instruments formeasuring vibration severity
ISO 3016, Petroleum products —Determination of pour point
ISO 3104, Petroleum products —Transparent and opaque liquids —Determination of kinematic viscosityand calculation of dynamic viscosity
ISO 3448, Industrial liquid
lubricants —ISO viscosity classification
Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Gas Turbine Generation.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Gas Turbine Generation.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed upon

N/A

156

－ 149 －

by the purchaser and the Vendor.
Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

19

航空機用燃料補給パッケージ

燃料補給パッケージは燃料の積み下ろしアーム・燃料ポンプ吸引・計量・濾過架台の設計・製作・委託を含む。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Aviation Refueling
Packages developments for offshore
applications with safety as criticalfactor while still being economical.

Baseline Standard

To be determined during gap
analysis.

The proposed specification is CAP
437
Scope

To be determined during gap
analysis.

157－ 150 －

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.
The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.
The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Standardization
Methodology

Limitation

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
To be determined during gap
N/Aanalysis.

Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

2010 MODU Code

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

2014 SOLAS
Normative
References

To be determined during gap
analysis.

N/A

Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Aviation Refueling Packages.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit158－ 151 －

analysis.
Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Aviation Refueling Packages.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

20

ユーティリティー用炭化水素ポンプ

この規格化の意図は将来の開発に向けて個別の石油会社の仕様書に代わって、ディーゼル移送ポンプや閉路排水システムなどのユーティリティー炭化水素適用にために設計されるポンプの設計・工学技術・材料選択・組み立て・テストに関連する建造ス
ケウールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Pumps developments foroffshore applications with safety as
critical factor while still being
economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

This specification is based on API
STD 610 Centrifugal Pumps for
Petroleum, Petrochemical and

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator

Baseline Standard

159－ 152 －

ScopeNatural Gas Industries

specifications.

This International Standard specifies
requirements for centrifugal pumps,
including pumps running in reverse
as hydraulic power recovery
turbines, for use in petroleum,
petrochemical and gas industry
process services.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

This International Standard isapplicable to overhung pumps,
between-bearings pumps andvertically suspended pumps (seeTable 1). Clause 9 provides
requirements applicable to specifictypes of pumps. All other clauses ofthis International Standard areapplicable to all pump types.
Illustrations are provided of thevarious specific pump types and thedesignations assigned to eachspecific type.

Relevant industry operating
experience suggests pumps produced
to this International Standard arecost effective
when pumping liquids at conditions
exceeding any one of the following:-Standardization
Methodology

discharge pressure (gauge) 1
900 kPa (275 psi; 19,0 bar)suction pressure (gauge) 500
kPa (75 psi; 5,0 bar)pumping temperature 150 °C(300 °F) rotative speed 3 600
r/min
rated total head 120 m (400ft)
impeller diameter, overhung
pumps 330 mm (13 in)

The methodology for standardization N/AProcess followed is:160－ 153 －

Limitation

1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
For sealless pumps, reference can be N/Amade to API Std 685. For heavy
duty pump applications in industries
other than petroleum, petrochemicaland gas processing, reference can bemade to ISO 9905.

Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 7-1, Pipe threads where

N/A

pressure-tight joints are made on thethreads — Part 1: Dimensions,

161－ 154 －

tolerances anddesignation
ISO 228-1, Pipe threads wherepressure-tight joints are not made on
the threads — Part 1: Dimensions,tolerances and designation
ISO 261, ISO general purpose
metric screw threads — Generalplan
ISO 262, ISO general purpose
metric screw threads — Selected
sizes for screws, bolts and nuts
ISO 281:2007, Rolling bearings —Dynamic load ratings and rating life
ISO 286 (all parts), ISO system oflimits and fits
ISO 724, ISO general-purpose
metric screw threads — Basic
dimensions
ISO 965 (all parts), ISO generalpurpose metric screw threads —Tolerances
ISO 1940-1, Mechanical vibration— Balance quality requirements forrotors in a constant (rigid) state —Part 1:
Specification and verification ofbalance tolerances
ISO 3117, Tangential keys and162－ 155 －

keyways
ISO 4200, Plain end steel tubes,
welded and seamless — Generaltables of dimensions and masses perunit
lengthISO 5753, Rolling bearings —Radial internal clearance
ISO 7005-1, Metallic flanges — Part
1: Steel flanges for industrial andgeneral service piping systems
ISO 7005-2, Metallic flanges — Part
2: Cast iron flanges
ISO 8501 (all parts), Preparation ofsteel substrates before application ofpaints and related products — Visualassessment of surface cleanlinessISO 9606 (all parts), Approval
testing of welders — Fusion
welding)
ISO 9906, Rotodynamic pumps —Hydraulic performance acceptancetests)
ISO 10438:2007 (all parts),
Petroleum, petrochemical andnatural gas industries —Lubrication, shaft-sealing andcontrol-oil systems and auxiliaries
ISO 10441, Petroleum,163－ 156 －

petrochemical and natural gas
industries — Flexible couplings formechanical powertransmission — Special-purpose
applications
ISO 10721-2, Steel structures —Part 2: Fabrication and erection
ISO 11342, Mechanical vibration —Methods and criteria for themechanical balancing of flexible
rotorsISO 14120, Safety of machinery —Guards — General requirements forthe design and construction of fixedandmovable guards
ISO 14691, Petroleum,
petrochemical and natural gas
industries — Flexible couplings formechanical powertransmission — General-purpose
applications
ISO 15156-1, Petroleum and natural
gas industries — Materials for use in
H2S-containing environments in oil
andgas production — Part 1: Generalprinciples for selection of crackingresistant materials

164－ 157 －

ISO 15609 (all parts), Specificationand qualification of welding
procedures for metallic materials —Welding
procedure specification
ISO 15649, Petroleum and natural
gas industries — Piping
ISO/TR 17766, Centrifugal pumps
handling viscous liquids —Performance corrections
ISO 21049:2004, Pumps — Shaft
sealing systems for centrifugal androtary pumps
IEC 60034-1, Rotating electricalmachines — Part 1: Rating andperformance
IEC 60034-2-1, Rotating electricalmachines — Part 2-1: Standard
methods for determining losses andefficiency
from tests (excluding machines for
traction vehicles)
IEC 60079 (all parts), Electricalapparatus for explosive gas
atmospheres)
EN 953, Safety of machinery —Guards — General requirements forthe design and construction of fixed
and

165

－ 158 －

movable guards
EN 13445 (all parts), Unfiredpressure vessels
EN 13463-1, Non-electricalequipment for use in potentiallyexplosive atmospheres — Part 1:
Basic method andrequirements
ANSI/ABMA 7, Shaft and Housing
Fits for Metric Radial Ball andRoller Bearings (Except Tapered
RollerBearings) Conforming to Basic
Boundary Plan)ANSI/AGMA 9000, Flexible
Couplings — Potential Unbalance
Classification5)
ANSI/AGMA 9002, Bores andKeyways for Flexible Couplings(Inch Series)
ANSI/AMT B15.1, Safety Standard
for Mechanical Power Transmission
Apparatus)
ANSI/API Std 541, Form-Wound
Squirrel-Cage Induction Motors —500 Horsepower and Larger
ANSI/API Std 611, GeneralPurpose Steam Turbines for
Petroleum, Chemical, and Gas

166－ 159 －

Industry Services
ANSI/API Std 670, Machinery
Protection Systems
ANSI/API Std 671/ISO 10441,
Special Purpose Couplings for
Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified InchScrew Threads, UN and UNR
Thread Form)ANSI/ASME B16.1, Gray Iron Pipe
Flanges and Flanged Fittings:
Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges
and Flanged Fittings: NPS 1/2
through NPS 24 Metric/InchStandard
ANSI/ASME B16.11, Forged Steel
Fittings, Socket-Welding andThreaded
ANSI/ASME B16.42, Ductile Iron
Pipe Flanges and Flanged Fittings,
Classes 150 and 300
ANSI/ASME B16.47, Larger
Diameter Steel Flanges: NPS 26
Through NPS 60
ANSI/ASME B18.18.2M,
Inspection and Quality Assurancefor High-Volume Machine167－ 160 －

Assembly Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests8)
ANSI/HI 2.6, American National
Standard for Vertical Pump Tests
API Std 547, General-PurposeForm-Wound Squirrel Cage
Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear
Units for Petroleum, Chemical and
Gas Industry Services
ASME, Boiler and pressure vessel
code BPVC, Section V,
Nondestructive Examination
ASME, Boiler and pressure vessel
code BPVC, Section VIII, Rules forConstruction of Pressure Vessels
ASME, Boiler and pressure vessel
code BPVC, Section IX, Welding
and Brazing Qualifications
DIN 910, Heavy-duty hexagon headscrew plugs)
IEEE 841, IEEE Standard forPetroleum and Chemical Industry —Severe Duty Totally Enclosed FanCooled(TEFC) Squirrel Cage Induction
Motors — Up to and Including 500

168－ 161 －hp)
MSS SP-55, Quality Standard for
Steel Castings for Valves, Flanges
and Fittings and Other Piping
Components — Visual Method for
Evaluation of Surface Irregularities)
NACE MR0103, Materials
Resistant to Sulfide Stress Cracking
in Corrosive Petroleum Refining
Environments)
NFPA 70:2008, National Electrical
Code)
SSPC SP 6, Commercial Blast
Cleaning)
Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Pumps

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Pumps.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.

169－ 162 －

Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

21

不活性ガス発生装置

不活性ガスとは可燃性炭化水素ガスの燃焼を抑えるには不十分な量の酸素（通常８％を下回る）を含むガスである。不活性ガス発生装置は、ガス発生装置と洗浄システ
ムにより構成されている。不活性ガスシステムの典型的な構成部分は：

•
•
•
•
•
•
•
•

排気ガス源、
不活性ガス遮断弁、洗浄塔、
デミスター（曇り除去器）
ガス送風機、
圧力調整弁、
機械的逆止弁、
安全・警報システム

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Inert Gas Generation
developments for offshore
applications with safety as criticalfactor while still being economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification is based on ISO
13577-3:2016, Industrial furnaces
and associated processing equipment— Safety — Part 3: Generation anduse of protective and reactive
atmosphere gases

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis part of ISO 13577 specifies
safety requirements for generation
and use of protective and reactive
atmosphere gases that are part ofindustrial thermo-processing

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,170－ 163 －

equipment (TPE).

NOTE The general safety
requirements common to TPE areprovided in ISO 13577-1 (seeIntroduction).

This part of ISO 13577 deals withsignificant hazards, hazardous
situations and events relevant to thegeneration and use of protective andreactive atmosphere gases created bythermochemical reactions and theiruse in TPE that are part of TPE as
listed in Clause 4 and Clause 5,
when used as intended and under theconditions foreseen by the
manufacturer.

This part of ISO 13577 covers
pipework downstream of andincluding the manualisolating valve,• equipment for the generationof atmosphere gases,• additional equipment for theuse of atmosphere gases inTPE,• safety devices, and• functional requirements forsafety related control system
for the generation and use ofprotective and reactive atmospheregases.
•

It applies to the supply of
atmosphere gas, source gas, inert gas
and process liquids to TPE and theirremoval from TPE, confined toequipment integrated in the TPE.

This part of ISO 13577 also details
the anticipated significant hazards
associated with atmosphere gas

171－ 164 －

testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

systems and their use in TPE andspecifies the appropriate
preventative measures for the
reduction or elimination of thesehazards.

The pressure hazard of the piping
and components covered by thisstandard is within the maximum
pressure/size relationship of group I
as described in Annex C.

A table of typical protective andreactive gases is given in Annex B.

Standardization
Methodology

The methodology for standardization N/AProcess followed is:

Limitation

1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
This part of ISO 13577
N/A
•

•

specifies the requirements tobe met to ensure the safety of
persons and property during
installation, commissioning,
start up, operation, shutdown
and maintenance,
does not cover the relevantrisks involved in the flue gas
ducting system when it is notconsidered a part of TPE,

172

－ 165 －

•

•
•

•
•
•

•

•

is not applicable to utility
supply upstream of the TPE
main disconnects,
does not apply to TPE forsemi-conductor devices,does not apply to TPE withatmosphere, such as air andflue gas from an overstoichiometric combustion,
does not cover thedecommissioning of the TPE,
does not cover vacuum
furnaces,
does not deal with the hazardof noise which is covered in
ISO 13577-1,
is not applicable togeneration and use of
atmosphere gas in TPE andassociated plant which ismanufactured before the dateof its publication, andgives the necessary
requirements for the
information for use.

A TPE designed according to thispart of ISO 13577 does not create
any potentially explosive
atmosphere in the area around the
TPE and is not designed to belocated in an area with a potentiallyexplosive or hazardous atmosphere.
Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

173－ 166 －

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 7-1, Pipe threads where

N/A

pressure-tight joints are made on thethreads — Part 1: Dimensions,tolerances and designation
ISO 228-1, Pipe threads wherepressure-tight joints are not made on
the threads — Part 1: Dimensions,tolerances and designation
ISO 5817, Welding — Fusionwelded joints in steel, nickel,
titanium and their alloys (beamwelding excluded) — Quality levels
for imperfections
ISO 7005-1, Metallic flanges —Part 1: Steel flanges
ISO 7005-2, Metallic flanges —Part 2: Cast iron flanges
ISO 8434-1, Metallic tube
connections for fluid power andgeneral use — Part 1: 24 degree
cone connectors
ISO 8434-2, Metallic tube
connections for fluid power andgeneral use — Part 2: 37 degree
flared connectors
ISO 8434-3, Metallic tube
connections for fluid power and174－ 167 －

general use — Part 3: O-ring faceseal connectors
ISO 12100, Safety of machinery —General principles for design —Risk assessment and risk reduction
ISO 13574:2015, Industrial furnaces
and associated processing
equipment — Vocabulary
ISO 13577-1:2012, Industrial
furnaces and associated processing
equipment — Safety — Part 1:
General requirements
ISO 13577-2:2014, Industrial
furnaces and associated processing
equipment — Safety — Part 2:
Combustion and fuel handlingsystems
ISO 13577-4, Industrial furnace andassociated processing equipment —Safety — Part 4: Protective systems
ISO 13849-1, Safety ofmachinery — Safety-related parts ofcontrol systems — Part 1: Generalprinciples for design
ISO 19879, Metallic tube
connections for fluid power andgeneral use — Test methods forhydraulic fluid power connections
ISO 23551-1, Safety and control
devices for gas burners and gas-

175

－ 168 －

burning appliances — Particularrequirements — Part 1: Automaticand semi-automatic valves
ISO 23551-2, Safety and control
devices for gas burners and gasburning appliances — Particularrequirements — Part 2: Pressure
regulators
IEC 60730-2-5:2011, Automaticelectrical controls for household andsimilar use—Part 2-5: Particularrequirements for automatic electricalburner control systems
IEC 60730-2-6:2007, Automaticelectrical controls for household andsimilar use—Part 2-6: Particularrequirements for automatic electricalpressure sensing controls including
mechanical requirements
Application

Offshore Utility Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Inert Gas Generation

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Inert Gas Generation.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on

Global reach and standard
harmonized spec for worldwide use.

N/A

176

－ 169 －

stakeholders

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

22

プロセス非炭化水素用圧力容器

圧力容器とは、大気とかなり異なる圧力でガスを収容するために設計された容器もし
くはタンクである。空気受けタンク、脱気塔、ヘッダータンク、化学物質貯蔵装置などのプロセス非炭化水素適用のために設計された圧力容器のみがステージ３プロセス非炭化水素の規格化範囲に含まれている。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Pressure Vessels
developments for offshore
applications with safety as criticalfactor while still being economical.

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification is based on
ISO 16528-1:2007 Boilers andpressure vessels — Part 1:
Performance requirements

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

ScopeThis part of ISO 16528 defines theperformance requirements for theconstruction of boilers and pressure
vessels.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

It is not the intent of this part ofISO 16528 to address operation,
maintenance and in-service
inspection of boilers and pressure
vessels.

177－ 170 －

In relation to the geometry of thepressure-containing parts forpressure vessels, the scope of thispart of ISO 16528 includes thefollowing:
•

•
•
•

•

a) welding end connection
for the first circumferential
joint for welded connections;b) first threaded joint forscrewed connections;c) face of the first flange forbolted, flanged connections;d) first sealing surface for
proprietary connections or
fittings;e) safety accessories, where
necessary.

In relation to the geometry ofpressure-containing parts for boilers,
the scope of this part of ISO 16528
covers the following:•••Standardization
Methodologyf) feedwater inlet (including
the inlet valve) to steam
outlet (including the outlet
valve), including all interconnecting tubing that can be
exposed to a risk ofoverheating and cannot be
isolated from the main
system;g) associated safety
accessories;h) connections to the boilers
involved in services, such as
draining, venting,desuperheating, etc.

The methodology for standardization N/AProcess followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s

178－ 171 －

Limitation

4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
This part of ISO 16528 does not
N/A
apply for nuclear components,
railway and marine boilers, gas
cylinders or piping systems or
mechanical equipment, e.g. turbine
and machinery casings.

Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

ISO 16528 Part 2: Procedures for

N/Afulfilling the requirementsof ISO 16528-1

Application

Offshore Process Non-Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Pressure Vessels.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

179－ 172 －

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Pressure Vessels.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

23

随伴水処理パッケージ

随伴水とは石油・ガスと共に産出される埋蔵水を表す用語である。石油・ガス埋蔵地
は通常大量の水・石油・固形物・凝縮物、ガスを含んでいる。石油・ガスの処理時に分離された水は坑井中に適切な圧力を維持するために埋蔵地にポンプで戻される。あるいは、水は海か下水装置に排出される。どちらの方法にも坑井汚濁と水汚染を防止を目的とした一連の条件と厳格な規制がある。
オフショア随伴水処理パケージで採用されている技術は：•••サイクロン脱油・脱砂粒
小型浮遊装置(CFU)
砂粒洗浄

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Produced Water Treatment
Package developments for offshore
applications with safety as criticalfactor while still being economical.

180－ 173 －

This specification ofFirewater Pump Skids
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use

on an offshore facility.

Baseline Standard

To be determined during gap
analysis.

The baseline spec was
identified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

To be determined during gap
analysis.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Standardization
Methodology

The methodology for standardization N/AProcess followed is:1.

Limitation

Request for design specs(owner/operator, shipyard,
engineering company andclass)
2.
Identify Industry
Standard/Regulations
3.
Perform gap analysis &Identify the gap in spec’s
4.
Justify whether Risk analysis
required5.
Perform risk analysis andjustify the specified
Equipment Package should be
included in the harmonized
standard
6.
Identify common ground for
accepting the spec.
7.
Develop a harmonized
standard for the selected
equipment
To be determined during gap
analysis.

181－ 174 －

N/A

Gap Analysis

Gap analysis is to be performed
between various Operator & OwnerSpecs to identify the common
requirements.

N/A

Risk Assessment

Risk assessment is to be performedon the selected equipment package
to identify if the standardized
specification provide an acceptablelevel of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

A Datasheet format isdeveloped and attached as
an Appendix to thespecification.

Normative
References

To be determined during gap
analysis.

N/A

Application

Offshore Process Non-Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirement forthe designing and manufacturing of
the Produced Water Treatment
Package.

The baseline requirements
are verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
the Produced Water Treatment
Package.

The vendors are contacted
for feedback on existing
practices and practicality ofthe specified requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.

N/A

Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.

182－ 175 －

Identification of Key Class andRegulatory requirements in the
appendix.

24

低圧プロセス炭化水素圧力容器

この規格化の意図は将来の開発に向けて個別の石油会社の仕様書に代わって、焼棄ドラム、脱ガス装置、MEOH 貯蔵タンクなどの低圧プロセス炭化水素適用のための圧力容器の設計・工学技術・材料選択・製造・テストに関連する建造スケジュールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure
Equipment Selection

Criteria

Process

The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Pressure Vessels
developments for Low Pressure
Process Hydrocarbon applications
with safety as a critical factor whilestill being economic.

This specification for
Pressure Vessels defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification will be based on
ASME Boiler and Pressure Vessel
Code Section VIII/ISO16528-1.

Scope

The scope of this specification
includes the following:a) welding end connection for the
first circumferential joint for welded
connections;b) first threaded joint for screwed
connections;c) face of the first flange for bolted,
flanged connections;d) first sealing surface for
proprietary connections or fittings;e) safety accessories, where
necessary.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations

N/A

Standardization
Methodology

183－ 176 －The baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
Limitation

Gap Analysis

Risk Assessment

Class Requirement

Regulatory Impact

Normative
References

This specification does not apply for
nuclear components, railway andmarine boilers, gas cylinders or
piping systems or mechanicalequipment, e.g. turbine andmachinery casings

N/A

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/A

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

API Std. 527 - Seat Tightness of
Pressure Relief Valves
ASME B1.1 - Unified Inch Screw
Threads (UN and UNR Thread
Form)
ANSI/ASME B1.20.1 - PipeThreads, General Purpose (Inch)ASME B16.1 - Cast Iron Pipe
Flanges and Flanged Fittings,
Classes 25, 125, and 250
ASME B16.5 - Pipe Flanges andFlanged Fittings, NPS 1/2 ThroughNPS 24 Metric/Inch Standard

N/A

184

－ 177 －

ASME B16.9 - Factory‐MadeWrought Buttwelding Fittings
ASME B16.11 - Forged Fittings,
Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy
Threaded Fittings, Classes 125 and250
ASME B16.20 - Metallic Gaskets
for Pipe Flanges — Ring‐Joint,
Spiral– Wound, and Jacketed
ASME B16.24 - Cast Copper Alloy
Pipe Flanges and Flanged Fittings,
Class 150, 300, 600, 900, 1500, and
2500
ASME B16.42 - Ductile Iron Pipe
Flanges and Flanged Fittings, Class
150 and 300
ASME B16.47 - Large Diameter
Steel Flanges, NPS 26 Through NPS
60 Metric/Inch Standard
ASME B18.2.2 - Nuts for General
Applications: Machine Screw Nuts,
Hex, Square, Hex Flange, andCoupling Nuts (Inch Series)
ASME B36.10M - Welded andSeamless Wrought Steel Pipe
ASME PCC‐1 - Guidelines for
Pressure Boundary Bolted Flange
Joint Assembly
ASME PCC‐2 - Repair of Pressure
Equipment and Piping
ASME PTC 25 - Pressure Relief
Devices
ASME QAI‐1 - Qualifications for
Authorized Inspection
ACCP - ASNT Central Certification
Program
ANSI/ASNT CP‐189 - ASNT
Standard for Qualification andCertification of Nondestructive
Testing Personnel
ASNT SNT-TC-1A - Recommended
Practice for Personnel Qualification
and Certification in Nondestructive
Testing
ASTM D56 - Standard Test Method
for Flash Point by Tag Closed Tester
ASTM D93 - Standard Test Methods
for Flash Point by Pensky‐Martens
Closed Cup Tester185－ 178 －

ASTM E3 - Standard Guide for
Preparation of Metallographic
Specimens
ANSI/API Std. 521 - Pressure
Relieving and Depressuring Systems
ASTM E125 - Standard Reference
Photographs for Magnetic Particle
Indications on Ferrous Castings
ASTM E140 - Standard Hardness
Conversion Tables for Metals
Relationship Among Brinell
Hardness, Vickers Hardness,
Rockwell Hardness, Superficial
Hardness, Knoop Hardness, andScleroscope Hardness
ASTM E186 - Standard Reference
Radiographs for Heavy‐Walled [2 to41/2‐in. (51 to 114‐mm)] SteelCastings
ASTM E208 - Standard Test Method
for Conducting Drop‐Weight Test to
Determine Nil– Ductility Transition
Temperature of Ferritic Steels
ASTM E280 - Standard Reference
Radiographs for Heavy‐Walled[41/2 to 12‐in. (114 to 305‐mm)]
Steel Castings
ASTM E446 - Standard Reference
Radiographs for Steel Castings up to
2 in. (51 mm) in Thickness
ANSI/UL‐969 - Marking andLabeling Systems
ISO 148‐1 - Metallic Materials —Charpy Pendulum Impact Test Part
1: Test Method
ISO 148‐2 - Metallic Materials —Charpy Pendulum Impact Test Part
2: Verification of Testing Machines
ISO 148‐3 - Metallic Materials —Charpy Pendulum Impact Test Part
3: Preparation and Characterizationof Charpy V-Notch Test Pieces for
Indirect Verification of Pendulum
Impact Machines
ASME B1.13M - Metric Screw
Thread — M Profile
ASME B1.21M - Metric Screw
Thread — MJ Profile
ASME B18.2.3.3M - Metric Heavy
Hex Screws

186－ 179 －

ASME B18.2.3.5M - Metric Hex
Bolts
ASME B18.2.3.6M - Metric Heavy
Hex Bolts
ASME B18.2.6M - Metric Fasteners
for Use in Structural Applications
ASTM C695 - Standard Test
Method for Compressive Strength ofCarbon and Graphite
ASTM C709 - Standard
Terminology Relating to
Manufactured Carbon and Graphite
ASTM E4 - Standard Practices forForce Verification of Testing
Machines
ASTM E177 - Standard Practice for
Use of the Terms Precision and Biasin ASTM Test Methods
ASTM E691 - Standard Practice for
Conducting an Interlaboratory Studyto Determine the Precision of a Test
MethodANSI/AWS A4.2M - Standard
Procedures for Calibrating Magnetic
Instruments to Measure the Delta
Ferrite Content of Austenitic and
Duplex Ferritic-Austenitic StainlessSteel Weld Metal
Application

Low Pressure Process Hydrocarbon

N/A

Provides baseline requirements forthe designing and manufacturing ofPressure Vessels for Low Pressure
Process Hydrocarbon applications

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Provides baseline requirement for
inspection, testing and packaging for
Pressure Vessels for Low Pressure
Process Hydrocarbon applications

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages

N/A

Impact on Designand Manufacturing

Inspection andtesting187－ 180 －

at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

25

PIG ランチャー・レシーバーパッケージ

PIG ランチャー装置と PIG レシーバー装置は、PIG のパイプラインへの入出を可能とするパイプラインの部分である。PIG ランチャー装置と PIG レシーバー装置はパイプラインのピッギングシステムに不可欠である。これらの安全弁、防犯錠、加圧・減圧
能力は PIG の搭載や除去にとり安全な手段である。現行の規格は PIG ランチャー装置・レシーバー装置に対し統一要求事項を規定している。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Pig Launcher andReceiver Package developments foroffshore applications with safety as
critical factor while still being
economic.

This specification for Pig
Launchers and Receivers
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

This specification will be based on
ASME B31.X.

The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

Baseline Standard

We recommend using B31.3 as thebaseline standard.
Scope

This specification will cover Pig
Launchers and Receivers that are to
be used on piping used in processing
applications.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry

N/A

188

－ 181 －

Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
Limitation

This specification excludes low
pressure systems of the following
conditions:
1. Pressure less than 15psi
2. Pressure greater than 0psi
3. The fluid is nonflammable,
nontoxic and not damaging tohuman tissue.
4. The temperature is between -20F
and 366F.

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

The Normative references will be
determined after the gap analysis.

N/A

Application

Low Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing of
Pig Launchers and Receivers.

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit

189－ 182 －

analysis.

26

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
Pig Launchers and Receivers.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

燃料ガス処理パッケージ–

低圧炭化水素燃料ガス架台は天然ガス流から汚染物質と液体を除去し、圧力を調整し燃料としての使用や他の機器用の計器用ガスの供給に備える。高圧ガス流は二重高圧調整器を通って架台に入る。次にガスは第二の下部並列圧力調整器を通る。下流の分離器が液体を落下するよう遊離させガス流から除去する。規格化範囲は低圧炭化水素適用のみに限られている。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Fuel Gas Treatment
Package developments for offshore
applications with safety as criticalfactor while still being economic.

Baseline Standard

The baseline standard that thisspecification will be based off ofwill be determined after the gap
analysis and risk assessment
between the various operator

190－ 183 －

This specification for Fuel
Gas Treatment Packages
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.
The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessmentspecifications.

has been performed

ASME Section VIII - Pressure
VesselANSI B31.3/ANSI B31.3 - Piping
ASME Section IX - Pipe FabAWS D1.1 - Structural Steel
Assembly
API RP 14C - for testing?
Scope

The scope of this specification will
be determined after the gap analysis
and risk assessment between thevarious operator specifications.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment

N/A

Limitation

The limitations of this specification
will be determined after the gap
analysis and risk assessment
between the various operator
specifications.

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment

N/A

191

－ 184 －

package to identify if thestandardized specification provide
an acceptable level of safety.

27

Class Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

Normative References to be
determined after baseline standard isdetermined.

N/A

Application

Low Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofFuel Gas Treatment Packages.

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
Fuel Gas Treatment Packages.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

低圧プロセス炭化水素ポンプ

規格化の意図は将来の開発に向けて個別の石油会社の仕様書明に代わって、石油輸出、凝縮ガソリン、熱媒体などの LP プロセス炭化水素ポンプ用のポンプの設計・工192－ 185 －

学技術・材料選択・製造・テストに関連する建設スケジュールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future pump developments foroffshore applications with safety as
critical factor while still being
economic.

This specification for
Pumps defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification will be based on
API STD 610.

The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

Scope

The scope of this specification
includes the following:
1. Centrifugal pumps
2.Overhung pumps
3. Between-bearing pumps
4. Vertically suspended pumps.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment

N/A

Limitation

Seamless pumps are not included in
the scope, along with heavy duty

N/A

193

－ 186 －

pump for applications in industries
other than petroleum, petrochemicaland gas processing.
Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

ISO 7-1, Pipe threads wherepressure-tight joints are made on thethreads — Part 1: Dimensions,tolerances anddesignation
ISO 228-1, Pipe threads wherepressure-tight joints are not made on
the threads — Part 1: Dimensions,tolerances and designation
ISO 261, ISO general purpose metricscrew threads — General planISO 262, ISO general purpose metricscrew threads — Selected sizes forscrews, bolts and nuts
ISO 281:2007, Rolling bearings —Dynamic load ratings and rating life
ISO 286 (all parts), ISO system oflimits and fits
ISO 724, ISO general-purpose
metric screw threads — Basic
dimensions
ISO 965 (all parts), ISO generalpurpose metric screw threads —Tolerances
ISO 1940-1, Mechanical vibration— Balance quality requirements forrotors in a constant (rigid) state —Part 1:
Specification and verification of

N/A

194

－ 187 －

balance tolerances
ISO 3117, Tangential keys andkeyways
ISO 4200, Plain end steel tubes,
welded and seamless — Generaltables of dimensions and masses perunit
lengthISO 5753, Rolling bearings —Radial internal clearance
ISO 7005-1, Metallic flanges — Part
1: Steel flanges for industrial andgeneral service piping systems
ISO 7005-2, Metallic flanges — Part
2: Cast iron flanges
ISO 8501 (all parts), Preparation ofsteel substrates before application ofpaints and related products — Visualassessment of surface cleanlinessISO 9606 (all parts), Approval
testing of welders — Fusion
welding1)
ISO 9906, Rotodynamic pumps —Hydraulic performance acceptancetests2)
ISO 10438:2007 (all parts),
Petroleum, petrochemical andnatural gas industries —Lubrication, shaft-sealing andcontrol-oil systems and auxiliaries
ISO 10441, Petroleum,
petrochemical and natural gas
industries — Flexible couplings formechanical powertransmission — Special-purpose
applications
ISO 10721-2, Steel structures —Part 2: Fabrication and erection
ISO 11342, Mechanical vibration —Methods and criteria for themechanical balancing of flexible
rotorsISO 14120, Safety of machinery —Guards — General requirements forthe design and construction of fixedandmovable guards
ISO 14691, Petroleum,
petrochemical and natural gas
industries — Flexible couplings for

195－ 188 －

mechanical powertransmission — General-purpose
applications
ISO 15156-1, Petroleum and natural
gas industries — Materials for use in
H2S-containing environments in oil
andgas production — Part 1: Generalprinciples for selection of crackingresistant materials
ISO 15609 (all parts), Specificationand qualification of welding
procedures for metallic materials —Welding
procedure specification
ISO 15649, Petroleum and natural
gas industries — Piping
ISO/TR 17766, Centrifugal pumps
handling viscous liquids —Performance corrections
ISO 21049:2004, Pumps — Shaft
sealing systems for centrifugal androtary pumps
IEC 60034-1, Rotating electricalmachines — Part 1: Rating andperformance
IEC 60034-2-1, Rotating electricalmachines — Part 2-1: Standard
methods for determining losses andefficiency
from tests (excluding machines for
traction vehicles)
IEC 60079 (all parts), Electricalapparatus for explosive gas
atmospheres3)
EN 953, Safety of machinery —Guards — General requirements forthe design and construction of fixedandmovable guards
EN 13445 (all parts), Unfiredpressure vessels
EN 13463-1, Non-electricalequipment for use in potentiallyexplosive atmospheres — Part 1:
Basic method andrequirements
ANSI/ABMA 7, Shaft and Housing
Fits for Metric Radial Ball andRoller Bearings (Except Tapered

196－ 189 －

Roller
Bearings) Conforming to Basic
Boundary Plan 4)
ANSI/AGMA 9000, Flexible
Couplings — Potential Unbalance
Classification5)
ANSI/AGMA 9002, Bores andKeyways for Flexible Couplings(Inch Series)
ANSI/AMT B15.1, Safety Standard
for Mechanical Power Transmission
Apparatus6)
ANSI/API Std 541, Form-Wound
Squirrel-Cage Induction Motors —500 Horsepower and Larger
ANSI/API Std 611, General-Purpose
Steam Turbines for Petroleum,
Chemical, and Gas Industry Services
ANSI/API Std 670, Machinery
Protection Systems
ANSI/API Std 671/ISO 10441,
Special Purpose Couplings for
Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified InchScrew Threads, UN and UNR
Thread Form7)
ANSI/ASME B16.1, Gray Iron Pipe
Flanges and Flanged Fittings:
Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges
and Flanged Fittings: NPS 1/2
through NPS 24 Metric/InchStandard
ANSI/ASME B16.11, Forged Steel
Fittings, Socket-Welding andThreaded
ANSI/ASME B16.42, Ductile Iron
Pipe Flanges and Flanged Fittings,
Classes 150 and 300
ANSI/ASME B16.47, Larger
Diameter Steel Flanges: NPS 26
Through NPS 60
ANSI/ASME B18.18.2M, Inspection
and Quality Assurance for HighVolume Machine Assembly
Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests8)
ANSI/HI 2.6, American National197－ 190 －

Standard for Vertical Pump Tests
API Std 547, General-PurposeForm-Wound Squirrel Cage
Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear
Units for Petroleum, Chemical and
Gas Industry Services
ASME, Boiler and pressure vessel
code BPVC, Section V,
Nondestructive Examination
ASME, Boiler and pressure vessel
code BPVC, Section VIII, Rules forConstruction of Pressure Vessels
ASME, Boiler and pressure vessel
code BPVC, Section IX, Welding
and Brazing Qualifications
DIN 910, Heavy-duty hexagon headscrew plugs9)IEEE 841, IEEE Standard forPetroleum and Chemical Industry —Severe Duty Totally Enclosed FanCooled(TEFC) Squirrel Cage Induction
Motors — Up to and Including 500
hp10)
MSS SP-55, Quality Standard for
Steel Castings for Valves, Flanges
and Fittings and Other Piping
Components — Visual Method for
Evaluation of Surface
Irregularities11)
NACE MR0103, Materials Resistantto Sulfide Stress Cracking in
Corrosive Petroleum Refining
Environments12)
NFPA 70:2008, National ElectricalCode13)
SSPC SP 6, Commercial Blast
Cleaning14)
Application

Low Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofpumps for low pressure applications

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for

The vendors will becontacted for feedback on

198－ 191 －

28

pumps for low pressure applications.

existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

高圧炭化水素圧力容器

規格化の意図は将来の開発に向けて個別の石油会社の仕様書に代わって、分離装
置、吸引洗浄装置、静電気コアレッサー/処理器、ガスコンタクターなどの高圧炭化水
素適用のための圧力容器の設計・工学技術・材料選択・製造・テストに関連する建造ス
ケジュールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Pressure Vessels
developments for High Pressure
Process Hydrocarbon application
developments with safety as a
critical factor while still being
economic.

This specification for
Pressure Vessels defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification will be based on
ASME Boiler and Pressure Vessel
Code Section VIII/ISO16528-1.

The baseline spec will beidentified by the workgroup
after a gap analysis between
various operator
specifications.

Scope

The scope of this specification
includes the following:a) welding end connection for the

The intent of selection ofscope is to include all
aspect of the equipment

199－ 192 －

first circumferential joint for welded
connections;b) first threaded joint for screwed
connections;c) face of the first flange for bolted,
flanged connections;d) first sealing surface for
proprietary connections or fittings;e) safety accessories, where
necessary.

such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment

N/A

Limitation

This specification does not apply for
nuclear components, railway andmarine boilers, gas cylinders or
piping systems or mechanicalequipment, e.g. turbine andmachinery casings

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the

N/A

200

－ 193 －

Purchaser in the datasheet.
Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

API Std. 527 - Seat Tightness of
Pressure Relief Valves
ASME B1.1 - Unified Inch Screw
Threads (UN and UNR Thread
Form)
ANSI/ASME B1.20.1 - PipeThreads, General Purpose (Inch)ASME B16.1 - Cast Iron Pipe
Flanges and Flanged Fittings,
Classes 25, 125, and 250
ASME B16.5 - Pipe Flanges andFlanged Fittings, NPS 1/2 ThroughNPS 24 Metric/Inch Standard
ASME B16.9 - Factory‐MadeWrought Buttwelding Fittings
ASME B16.11 - Forged Fittings,
Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy
Threaded Fittings, Classes 125 and250
ASME B16.20 - Metallic Gaskets
for Pipe Flanges — Ring‐Joint,
Spiral– Wound, and Jacketed
ASME B16.24 - Cast Copper Alloy
Pipe Flanges and Flanged Fittings,
Class 150, 300, 600, 900, 1500, and
2500
ASME B16.42 - Ductile Iron Pipe
Flanges and Flanged Fittings, Class
150 and 300
ASME B16.47 - Large Diameter
Steel Flanges, NPS 26 Through NPS
60 Metric/Inch Standard
ASME B18.2.2 - Nuts for General
Applications: Machine Screw Nuts,
Hex, Square, Hex Flange, andCoupling Nuts (Inch Series)
ASME B36.10M - Welded andSeamless Wrought Steel Pipe
ASME PCC‐1 - Guidelines for
Pressure Boundary Bolted Flange
Joint Assembly
ASME PCC‐2 - Repair of Pressure
Equipment and Piping
ASME PTC 25 - Pressure Relief

N/A

201

－ 194 －

Devices
ASME QAI‐1 - Qualifications for
Authorized Inspection
ACCP - ASNT Central Certification
Program
ANSI/ASNT CP‐189 - ASNT
Standard for Qualification andCertification of Nondestructive
Testing Personnel
ASNT SNT-TC-1A - Recommended
Practice for Personnel Qualification
and Certification in Nondestructive
Testing
ASTM D56 - Standard Test Method
for Flash Point by Tag Closed Tester
ASTM D93 - Standard Test Methods
for Flash Point by Pensky‐Martens
Closed Cup Tester
ASTM E3 - Standard Guide for
Preparation of Metallographic
Specimens
ANSI/API Std. 521 - Pressure
Relieving and Depressuring Systems
ASTM E125 - Standard Reference
Photographs for Magnetic Particle
Indications on Ferrous Castings
ASTM E140 - Standard Hardness
Conversion Tables for Metals
Relationship Among Brinell
Hardness, Vickers Hardness,
Rockwell Hardness, Superficial
Hardness, Knoop Hardness, andScleroscope Hardness
ASTM E186 - Standard Reference
Radiographs for Heavy‐Walled [2 to41/2‐in. (51 to 114‐mm)] SteelCastings
ASTM E208 - Standard Test Method
for Conducting Drop‐Weight Test to
Determine Nil– Ductility Transition
Temperature of Ferritic Steels
ASTM E280 - Standard Reference
Radiographs for Heavy‐Walled[41/2 to 12‐in. (114 to 305‐mm)]
Steel Castings
ASTM E446 - Standard Reference
Radiographs for Steel Castings up to
2 in. (51 mm) in Thickness
ANSI/UL‐969 - Marking andLabeling Systems

202－ 195 －

ISO 148‐1 - Metallic Materials —Charpy Pendulum Impact Test Part
1: Test Method
ISO 148‐2 - Metallic Materials —Charpy Pendulum Impact Test Part
2: Verification of Testing Machines
ISO 148‐3 - Metallic Materials —Charpy Pendulum Impact Test Part
3: Preparation and Characterizationof Charpy V-Notch Test Pieces for
Indirect Verification of Pendulum
Impact Machines
ASME B1.13M - Metric Screw
Thread — M Profile
ASME B1.21M - Metric Screw
Thread — MJ Profile
ASME B18.2.3.3M - Metric Heavy
Hex Screws
ASME B18.2.3.5M - Metric Hex
Bolts
ASME B18.2.3.6M - Metric Heavy
Hex Bolts
ASME B18.2.6M - Metric Fasteners
for Use in Structural Applications
ASTM C695 - Standard Test
Method for Compressive Strength ofCarbon and Graphite
ASTM C709 - Standard
Terminology Relating to
Manufactured Carbon and Graphite
ASTM E4 - Standard Practices forForce Verification of Testing
Machines
ASTM E177 - Standard Practice for
Use of the Terms Precision and Biasin ASTM Test Methods
ASTM E691 - Standard Practice for
Conducting an Interlaboratory Studyto Determine the Precision of a Test
MethodANSI/AWS A4.2M - Standard
Procedures for Calibrating Magnetic
Instruments to Measure the Delta
Ferrite Content of Austenitic and
Duplex Ferritic-Austenitic StainlessSteel Weld Metal
Application

High Pressure Process Hydrocarbon

N/A

Impact on Design

Provides baseline requirements forthe designing and manufacturing ofThe baseline requirements
will be verified with the203－ 196 －

29

and Manufacturing

Pressure Vessels for High Pressure
Process Hydrocarbon applications

vendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
Pressure Vessels for High Pressure
Process Hydrocarbon applications

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

計量パッケージ

計量架台はフレームあるいはモデュール上に全ての軽量関連機器を備えた流量計の一式である。最低不確実性を得て、操業・整備保守コストを最適化するように設計されている。計量架台は、流量調整・濾過・自動あるいは手動操作順序・水切り・換気・
安全・整備保守・吊上げ・確認・見本抽出などのための機器を含む。オンショア地帯では問題ではないが、オフショア計量架台は往々に最低設置面積と重量が必要である。
計量システムの最適性能と操作可能性にとり最も重要なものの一つはその制御システ
ムである。計量制御システムの設計は各種の機能的適用や必要条件にかかっている。
現行の規格化の意図はプロジェクト特定の要求事項を排除してオフショア適用に統一した必須条件を規定することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Metering Package
developments with safety as a
critical factor while still being
economic.

204－ 197 －

This specification for
Metering Package defines
the minimum requirements
for the design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use

on an offshore facility.
Baseline Standard

The baseline standard that thisspecification will be based off ofwill be determined after the gap
analysis and risk assessment
between the various operator
specifications.

The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

B31.3 - Process piping
ISO 17089 - ultrasonic gas meters?
Scope

The scope of this specification will
be determined after the gap analysis
and risk assessment between thevarious operator specifications.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment

N/A

Limitation

The limitations of this specification
will be determined after the gap
analysis and risk assessment
between the various operator
specifications.

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

205

－ 198 －

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

Normative References to be
determined after baseline standard isdetermined.

N/A

Application

High Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofFuel Gas Treatment Packages.

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
Fuel Gas Treatment Packages.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

206

－ 199 －

30

燃料ガス処理パッケージ-

高圧炭化水素燃料ガス架台は天然ガス流から汚染物質と液体を除去し、圧力を調整し燃料としての使用や他の機器用の計器用ガスの供給に備える。高圧ガス流は二重高圧調整器を通って架台に入る。次にガスは第二の下部並列圧力調整器を通る。下流の分離器が液体を落下するよう遊離させガス流から除去する。またガス調節架台も含まれる。規格化の範囲は高圧炭化水素適用に適用できる。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Fuel Gas Treatment
Package developments for offshore
applications with safety as criticalfactor while still being economic.

Baseline Standard

The baseline standard that thisspecification will be based off ofwill be determined after the gap
analysis and risk assessment
between the various operator
specifications.

This specification for Fuel
Gas Treatment Packages
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.
The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

ASME Section VIII - Pressure
VesselANSI B31.3/ANSI B31.3 - Piping
ASME Section IX - Pipe FabAWS D1.1 - Structural Steel
Assembly
API RP 14C - for testing?
Scope

The scope of this specification will
be determined after the gap analysis
and risk assessment between thevarious operator specifications.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations

N/A

207

－ 200 －

3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
Limitation

The limitations of this specification
will be determined after the gap
analysis and risk assessment
between the various operator
specifications.

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

Normative References to be
determined after baseline standard isdetermined.

N/A

Application

High Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofFuel Gas Treatment Packages.

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
Fuel Gas Treatment Packages.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified

208－ 201 －

requirements.

31

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

高圧プロセス炭化水素ポンプ

規格化の意図は将来の開発に向けて個別の石油会社の仕様書に代わって、石油輸
出、凝縮ガソリン、熱媒体などの HP プロセス炭化水素適用のポンプの設計・工学技
術・材料選択・製造・テストに関連する建造スケジュールやコストに影響するであろう不確実性を削減する共通の判定基準を採用することである。

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future pump developments foroffshore applications with safety as
critical factor while still being
economic.

This specification for
Pumps defines theminimum requirements forthe design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification will be based on
API STD 610.

The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

Scope

The scope of this specification
includes the following:
1. Centrifugal pumps
2.Overhung pumps
3. Between-bearing pumps

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,209－ 202 －

4. Vertically suspended pumps.

installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations
3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment

N/A

Limitation

Seamless pumps are not included in
the scope, along with heavy duty
pump for applications in industries
other than petroleum, petrochemicaland gas processing.

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

ISO 7-1, Pipe threads wherepressure-tight joints are made on thethreads — Part 1: Dimensions,tolerances anddesignation

N/A

210

－ 203 －

ISO 228-1, Pipe threads wherepressure-tight joints are not made on
the threads — Part 1: Dimensions,tolerances and designation
ISO 261, ISO general purpose metricscrew threads — General planISO 262, ISO general purpose metricscrew threads — Selected sizes forscrews, bolts and nuts
ISO 281:2007, Rolling bearings —Dynamic load ratings and rating life
ISO 286 (all parts), ISO system oflimits and fits
ISO 724, ISO general-purpose
metric screw threads — Basic
dimensions
ISO 965 (all parts), ISO generalpurpose metric screw threads —Tolerances
ISO 1940-1, Mechanical vibration— Balance quality requirements forrotors in a constant (rigid) state —Part 1:
Specification and verification ofbalance tolerances
ISO 3117, Tangential keys andkeyways
ISO 4200, Plain end steel tubes,
welded and seamless — Generaltables of dimensions and masses perunit
lengthISO 5753, Rolling bearings —Radial internal clearance
ISO 7005-1, Metallic flanges — Part
1: Steel flanges for industrial andgeneral service piping systems
ISO 7005-2, Metallic flanges — Part
2: Cast iron flanges
ISO 8501 (all parts), Preparation ofsteel substrates before application ofpaints and related products — Visualassessment of surface cleanlinessISO 9606 (all parts), Approval
testing of welders — Fusion
welding1)
ISO 9906, Roto-dynamic pumps —Hydraulic performance acceptancetests2)
ISO 10438:2007 (all parts),

211－ 204 －

Petroleum, petrochemical andnatural gas industries —Lubrication, shaft-sealing andcontrol-oil systems and auxiliaries
ISO 10441, Petroleum,
petrochemical and natural gas
industries — Flexible couplings formechanical powertransmission — Special-purpose
applications
ISO 10721-2, Steel structures —Part 2: Fabrication and erection
ISO 11342, Mechanical vibration —Methods and criteria for themechanical balancing of flexible
rotorsISO 14120, Safety of machinery —Guards — General requirements forthe design and construction of fixedandmovable guards
ISO 14691, Petroleum,
petrochemical and natural gas
industries — Flexible couplings formechanical powertransmission — General-purpose
applications
ISO 15156-1, Petroleum and natural
gas industries — Materials for use in
H2S-containing environments in oil
andgas production — Part 1: Generalprinciples for selection of crackingresistant materials
ISO 15609 (all parts), Specificationand qualification of welding
procedures for metallic materials —Welding
procedure specification
ISO 15649, Petroleum and natural
gas industries — Piping
ISO/TR 17766, Centrifugal pumps
handling viscous liquids —Performance corrections
ISO 21049:2004, Pumps — Shaft
sealing systems for centrifugal androtary pumps
IEC 60034-1, Rotating electricalmachines — Part 1: Rating andperformance212－ 205 －

IEC 60034-2-1, Rotating electricalmachines — Part 2-1: Standard
methods for determining losses andefficiency
from tests (excluding machines for
traction vehicles)
IEC 60079 (all parts), Electricalapparatus for explosive gas
atmospheres3)
EN 953, Safety of machinery —Guards — General requirements forthe design and construction of fixedandmovable guards
EN 13445 (all parts), Unfiredpressure vessels
EN 13463-1, Non-electricalequipment for use in potentiallyexplosive atmospheres — Part 1:
Basic method andrequirements
ANSI/ABMA 7, Shaft and Housing
Fits for Metric Radial Ball andRoller Bearings (Except Tapered
RollerBearings) Conforming to Basic
Boundary Plan 4)
ANSI/AGMA 9000, Flexible
Couplings — Potential Unbalance
Classification5)
ANSI/AGMA 9002, Bores andKeyways for Flexible Couplings(Inch Series)
ANSI/AMT B15.1, Safety Standard
for Mechanical Power Transmission
Apparatus6)
ANSI/API Std 541, Form-Wound
Squirrel-Cage Induction Motors —500 Horsepower and Larger
ANSI/API Std 611, General-Purpose
Steam Turbines for Petroleum,
Chemical, and Gas Industry Services
ANSI/API Std 670, Machinery
Protection Systems
ANSI/API Std 671/ISO 10441,
Special Purpose Couplings for
Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified InchScrew Threads, UN and UNR

213－ 206 －

Thread Form7)
ANSI/ASME B16.1, Gray Iron Pipe
Flanges and Flanged Fittings:
Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges
and Flanged Fittings: NPS 1/2
through NPS 24 Metric/InchStandard
ANSI/ASME B16.11, Forged Steel
Fittings, Socket-Welding andThreaded
ANSI/ASME B16.42, Ductile Iron
Pipe Flanges and Flanged Fittings,
Classes 150 and 300
ANSI/ASME B16.47, Larger
Diameter Steel Flanges: NPS 26
Through NPS 60
ANSI/ASME B18.18.2M, Inspection
and Quality Assurance for HighVolume Machine Assembly
Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests8)
ANSI/HI 2.6, American National
Standard for Vertical Pump Tests
API Std 547, General-PurposeForm-Wound Squirrel Cage
Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear
Units for Petroleum, Chemical and
Gas Industry Services
ASME, Boiler and pressure vessel
code BPVC, Section V,
Nondestructive Examination
ASME, Boiler and pressure vessel
code BPVC, Section VIII, Rules forConstruction of Pressure Vessels
ASME, Boiler and pressure vessel
code BPVC, Section IX, Welding
and Brazing Qualifications
DIN 910, Heavy-duty hexagon headscrew plugs9)IEEE 841, IEEE Standard forPetroleum and Chemical Industry —Severe Duty Totally Enclosed FanCooled(TEFC) Squirrel Cage Induction
Motors — Up to and Including 500
hp10)

214

－ 207 －MSS SP-55, Quality Standard for
Steel Castings for Valves, Flanges
and Fittings and Other Piping
Components — Visual Method for
Evaluation of Surface
Irregularities11)
NACE MR0103, Materials Resistantto Sulfide Stress Cracking in
Corrosive Petroleum Refining
Environments12)
NFPA 70:2008, National ElectricalCode13)
SSPC SP 6, Commercial Blast
Cleaning14)
Application

High Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofpumps for high pressure applications

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging forpumps for high pressure
applications.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

215

－ 208 －

32

ガス圧縮機器パッケージ

典型的なガス圧縮機器パッケージはあらゆる配列の適用のための特注仕様書では250 から 9,000 馬力(HP)に渡る。現行の規格はガス圧縮機器パッケージに共通する必須条件を規定している。
範囲に含まれるガス圧縮機器は：
•
•
•
•
•

ガスのリフト・再注入
収集ガス処理ガスタービン燃料増加
トランスミッション・貯蔵
浮動生産・貯蔵・荷下ろし(FPSO)

Procedure

Criteria

Process

Equipment Selection The purpose of this specification is
to harmonize the requirements ofindividual company specifications
for future Gas Compressor Package
developments for offshore
applications with safety as criticalfactor while still being economic.

This specification for Gas
Compressor Packages
defines the minimum
requirements for the design,
fabrication, assembly,
inspection, testing, packing,installation, commissioning
and documentation for use
on an offshore facility.

Baseline Standard

This specification will be based on
ISO 13707.

The baseline spec will be
determined by the
workgroup after a gap
analysis and risk assessment
has been performed

Scope

The scope of this specification
includes reciprocating compressors
and their drivers used in the
petroleum and natural gas industries
with either lubricated or nonlubricated cylinders. Also included
are aftercoolers, controls,
instrumentation, intercoolers,
lubricating systems, pulsation
suppression devices and otherauxiliary equipment.

The intent of selection ofscope is to include all
aspect of the equipment
such as: design, fabrication,assembly, inspection,
testing, packing,installation, commissioning
and documentation.

Standardization
Methodology

The methodology for standardization
Process followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company and class)2. Identify Industry
Standard/Regulations

N/A

216

－ 209 －

3. Perform gap analysis & Identify
the gap in spec’s
4. Justify whether Risk analysis
required
5. Perform risk analysis and justify
the specified Equipment Package
should be included in theharmonized standard
6. Identify common ground for
accepting the spec.
7. Develop a harmonized standard
for the selected equipment
Limitation

The following are not included
within the scope of thisspecification:
1. integral gas-engine driven
compressors
2. Packaged high-speed separable
engine-driven reciprocating gas
compressors
3. Compressors with single-acting
trunk-type piston that also serve as
crossheads
4. Plant or instrument air
compressors that discharge at gaugepressure of 131 bar or below.
5. Gas engine
6. steam engine drivers

N/A

Gap Analysis

A Gap analysis will be performed
between various Operator & Owner
Spec to identify the common
requirements.

N/A

Risk Assessment

A Risk assessment will be
performed on the selected equipment
package to identify if thestandardized specification provide
an acceptable level of safety.

N/AClass Requirement

Applicable Class Requirement for
the Project are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory Requirement
are to be specified by the Purchaser
in the datasheet.

N/A

Normative
References

ISO 7-1, Pipe threads wherepressure-tight joints are made on thethreads — Part 1: Dimensions,

N/A

217

－ 210 －

Tolerances and Designation.
ISO 261, ISO general-purpose
metric screw threads — Generalplan.
ISO 262, ISO general-purpose
metric screw threads — Selected
sizes for screws, bolts and nuts.
ISO 281-1, Rolling bearings —Dynamic load ratings and rating life
— Part 1: Calculation methods.
ISO 1217, Displacement
compressors — Acceptance tests.
ISO 7005-1, Metallic flanges — Part
1: Steel flanges.
ISO 7005-2, Metallic flanges — Part
2: Cast iron flanges.
ISO 8501-1, Preparation of steel
substrates before application ofpaints and related products — Visualassessment of surfaces cleanliness.
Part 1: Rust grades and preparation
grades of uncoated steel substrates
and of steel substrates after overallremoval of previous coatings.
ISO 10436, Petroleum and natural
gas industries — General-purpose
steam turbines for refinery service.
ISO 10437, Petroleum and natural
gas industries — Special-purpose
steam turbines for refinery service.
ISO 10438-2, Petroleum and natural
gas industries — Lubrication, shaftsealing and control-oil systems andauxiliaries — Part 2: Specialpurpose oil systems.
ISO 10441, Petroleum and natural
gas industries — Flexible couplings
for mechanical power transmission— Special-purpose applications.
ISO 13691, Gears — High-speed
special-purpose gear units for the
petroleum, chemical and gas
industries.
ISO 13706, Petroleum and natural
gas industries — Air-cooled heatexchangers.
ISO 14691, Petroleum and natural
gas industries — Flexible couplings
for mechanical power transmission— General purpose applications.

218－ 211 －

ISO 16812, Petroleum and natural
gas industries — Shell and tube heatexchangers.
IEC 60034-1, Rotating electricalmachines — Part 1: Rating andperformance.
IEC 60079-0, Electrical apparatus
for explosive gas atmospheres —Part 0: General requirements.
IEC 60529, Degrees of protection
provided by enclosures (IP codes).
IEC 60848, Preparation of function
charts for control systems.
ANSI1) B 1.20.1, Pipe Threads,
General Purpose (Inch).
ANSI B 16.5, Pipe Flanges andFlanged Fittings.
ANSI B 31.3, Process Piping.
API2) RP 520/1, Sizing, Selection
and Installation of Pressure
Relieving Devices in Refineries —Part 1: Sizing and selection.
API RP 520/2, Sizing, Selection andInstallation of Pressure Relieving
Devices in Refineries — Part 2:
Installation.
API Std 526, Flanged Steel Pressure
Relief Valves.
API Std 614, Lubrication, Shaft
Sealing and Control Oil Systems
And Auxiliaries For Petroleum,
Chemical and Gas Industry Service.
API Std 670, Vibration, AxialPosition, and Bearing-Temperature
Monitoring Systems.
ASME3), Boiler and Pressure Vessel
Code 1998.
ASTM4) A 106, Standard
Specification for Seamless Carbon
Steel Pipe for High-Temperature
Service.
ASTM A 193M, Standard
Specification for Alloy-Steel andStainless Steel Bolting Materials forHigh-Temperature Service.
ASTM A 194M, Standard
Specification for Carbon and Alloy
Steel Nuts for Bolts for HighPressure or High-Temperature
Service or Both.

219－ 212 －

ASTM A 216M, Standard
Specification for Steel Castings,
Carbon, Suitable for Fusion
Welding, for High-Temperature
Service.
ASTM A 247, Standard Test Method
for Evaluating the Microstructure ofGraphite in Iron Castings.
ASTM A 269, Standard
Specification for Seamless andWelded Austenitic Stainless Steel
Tubing for General Service.
ASTM A 278M, Standard
Specification for Gray Iron Castings
for Pressure-Containing Parts for
Temperatures Up to 650°F.
ASTM A 307, Standard
Specification for Carbon Steel Bolts
and Studs, 60 000 PSI Tensile
Strength.
ASTM A 312M, Standard
Specification for Seamless andWelded Austenitic Stainless Steel
Pipes.
ASTM A 320M, Standard
Specification for Alloy Steel Bolting
Materials for Low-Temperature
Service.
ASTM A 388M, Standard Practicefor Ultrasonic Examination of Heavy
Steel Forgings.
ASTM A 395M, Standard
Specification for Ferritic Ductile
Iron Pressure-Retaining Castings for
Use at Elevated Temperatures.
ASTM A 503, Standard
Specification for UltrasonicExamination of Large Forged
Crankshafts.
ASTM A 536, Standard
Specification for Ductile Iron
Castings.
ASTM A 668, Standard
Specification for Steel Forgings,
Carbon and Alloy, for GeneralIndustrial Use.
ASTM E 94, Standard Guide forRadiographic Testing.
ASTM E 125, Standard Reference
Photographs for Magnetic Particle220－ 213 －

Indications on Ferrous Castings.
ASTM E 142, Standard Method forControlling Quality of Radiographic
Testing.
ASTM E 709, Standard Guide for
Magnetic Particle Examination.
Application

High Pressure Process Hydrocarbon

N/A

Impact on Designand Manufacturing

Provides baseline requirements forthe designing and manufacturing ofgas compressor packages.

The baseline requirements
will be verified with thevendors for existing
practices and cost benefit
analysis.

Inspection andtesting

Provides baseline requirement for
inspection, testing and packaging for
gas compressor packages.

The vendors will becontacted for feedback on
existing practices andpracticality of the specified
requirements.

Installation andcommissioning

The procedures of installation andcommissioning onboard shall be
developed and mutually agreed uponby the purchaser and the Vendor.

N/A

Impact ofstandardization on
stakeholders

Global reach and standard
harmonized spec for worldwide use.
Reduction of custom made orders,
vendors can offer standard packages
at cost benefit.
Reduction of documentation
requirement for vendors.
Cost benefit for purchaser.
Identification of Key Class andRegulatory requirements in the
appendix.

N/A

221

－ 214 －

VIII. 監視・制御システムの規格化
1

序文

制御はデータの収集・分析や検索・処理の中で操業するオフショア業界において不可欠要素である。石油・ガス業界での機器に極度な要求が課され、耐久性・信頼性の必要性が増大化して、これらの工業用プロセスシステムの補助機器がプロセスのスムーズな作動を確実化するために一層重要となっている。
下記の図１は基礎的制御フローの過程を示す。データ収集(DAQ)はコンピュータ
ーで電圧、電流、温度、圧力又は音などの電気的あるいは物理的現象を計測する。
DAQ システムはセンサー、DAQ 測定ハードウェアそしてプログラム化可能ソフトウェ
アを持つコンピュータから構成されている。プロセスはデータ記憶と分析が続く。最終時点で、データの視覚化と解釈が示される。
Data

Data
Data

Data

Processing

Storageand

Visualization
&

Data
Data

Diverse data
SourcesAcquisition
ation andData logging

多様なデータ源

データ収集・データ記録

AnalysisAnalysis

データ記憶

データ処理・分析

図１:基礎的制御システム処理

1.1 掘削制御システムの型式
•
•
•
•
•
•
•
•

分散型制御システム(DCS)
監視制御・データ収集(SCADA)
安全計器装備システム(SIS)
パイプ連結管理システム,
衝突防止システム
泥土制御システム
スマート掘削計器装備
ドロー・ワーク主及び補助システム

222－ 215 －

Interpretation

データ視覚化・解釈

2

分散型制御システム
Procedure

Criteria

Process

Equipment Selection

A distributed control system(DCS) is a digital automatedindustrial control system(ICS) that uses
geographically distributed
control loops throughout afactory, machine or control
area. Unlike a centralized
control system that operates
all machines, a DCS allows
each section of a machine tohave its own dedicatedcontroller that runs theoperation. A DCS has
several local controllers
located throughout the areathat are connected by a highspeed communication
network. While eachcontroller works
autonomously, there iscentral supervisory control
run by an operator.

Process oriented control
systemBaseline Standard

IEC 61131 and IEC 61499,

N/A

IEC/TS 62443-1-1

Scope

To give the standard
guidelines for PIMS system

Decision criteria for
selection

Especially for:

1. Standardize thesubstantial systema) Safetyb) Risk modelc) Design and softwared) Inspection and testing
DCS includes both softwareand hardware elements.
Installation costs areminimized by the simplicity
of local installation withmost controllers. Reliability
is improved by onsite, lowlatency automated control;223－ 216 －

2. Standardize stronger
analytical capability
3. Standardizing goodconceptual model of failures
4. Standardizing robust
system
5. Standardizing the rules
and guidance on risk factors
and risk modeling—to fix
known problems that areundermining effective
safety decisions byhuman oversight is enabled
for central control functions
and remote control options.
Individual processes havetheir own controllers withseparate CPUs, so otherprocesses can continue in an
individual failure situation,
unlike a central controller
system.
Subcomponents
A DCS combines thefollowing into a single
automated system: humanmachine interface (HMI),
logic solvers, historian,common database, alarm
management, and a common
engineering suite.

operators.
6. Re-shaping the inspection
program to adapt to thespecial challenges in
performance-based
regulation.
7. Expanding the accident
investigations program
8. Developing a system for
managing change—
grounded in credible
analysis, testable
assumptions, and broad
input; and with evaluation
built into program design.

Standardization
Methodology

The methodology forstandardization Process
followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company andclass)
2. Identify Industry
Standard/Regulations
3. Perform gap analysis &Identify the gap in spec’s
4. Justify whether Risk
analysis required
5. Perform risk analysis andjustify the specified
Equipment Package should
be included in theharmonized standard
6. Identify common groundfor accepting the spec.
7. Develop a harmonized
standard for the selected
equipment

N/A

Limitation

Increased softwaredevelopment cost, more
complex failure diagnosis
and dependence on

N/A

224

－ 217 －

communication technology.
Gap Analysis

Gap analysis needs to be
developed•

N/A

Risk assessment
failure, and incident
data in evaluating
their risk models• FMEA/FMECA
Applicable Class
Requirement for the Project
are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory
Requirement are to be
specified by the Purchaser inthe datasheet.

N/A

Normative References

Application

IEC 1131-3
N/A
API RP 16E : Recommended
Practice for Design ofControl Systems
API16DIEEE SA - 1865 Specifications for
Maintenance and Testingof ...
offshore
N/A

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan to besubmitted

N/A

Risk Assessment

Class Requirement

Impact of standardization on
stakeholders•••

Cost efficient
Better operation
efficiency
Better Maintenanceprocedure225－ 218 －

N/A

N/A

3

監視制御•データ収集
Procedure（SCADA）
Criteria

Equipment Selection

SCADA systems are used tocontrol dispersed assets
where centralized dataacquisition is as important as
control.
SCADA systems integrate
data acquisition systems withdata transmission systems
and HMI software to provide
a centralized monitoring andcontrol system for numerous
process inputs and outputs.
SCADA systems aredesigned to collect field
information, transfer it to acentral computer facility, anddisplay the information tothe operator graphically or
textually, thereby allowing
the operator to monitor orcontrol an entire system froma central location in near realtime. It uses the Remote
Terminal Units (RTUs)
and/or PLCs.

Process
DCS and SCADA are
monitoring and control
mechanisms in industrial
installations, they
have different goals.
•

•

•
•

Baseline Standard

IEC 61131 and IEC 61499,

DCS is process
oriented, whereas
SCADA is datagathering oriented.
DCS emphasizes
more on control ofthe process and it
also consists ofsupervisory control
level. SCADA
concentrates moreon acquisition
process data
DCS employs aclosed loop control
at process control
station and at remoteterminal units. But
in case of
SCADA there is nosuch closed loop
control.
SCADA maintains a
database to log theparameter values
which can be further
retrieved for
operator display andthis makes the
SCADA to present
the last recorded
values

N/A

IEC/TS 62443-1-1

Scope

To give the standard
guidelines for PIMS system

Decision criteria for
selection

Especially for:

1. Standardize the226－ 219 －

a) Safety

substantial systemb) Risk model

2. Standardize stronger
analytical capabilityc) Design and softwared) Inspection and testing
DCS includes both softwareand hardware elements.
Installation costs areminimized by the simplicity
of local installation withmost controllers. Reliability
is improved by onsite, lowlatency automated control;
human oversight is enabled
for central control functions
and remote control options.
Individual processes havetheir own controllers withseparate CPUs, so otherprocesses can continue in an
individual failure situation,
unlike a central controller
system.

3. Standardizing goodconceptual model of failures
4. Standardizing robust
system
5. Standardizing the rules
and guidance on risk factors
and risk modeling—to fix
known problems that areundermining effective
safety decisions by
operators.
6. Re-shaping the inspection
program to adapt to thespecial challenges in
performance-based
regulation.
7. Expanding the accident
investigations program
8. Developing a system for
managing change—
grounded in credible
analysis, testable
assumptions, and broad
input; and with evaluation
built into program design.

Standardization
Methodology

The methodology forstandardization Process
followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company andclass)
2. Identify Industry
Standard/Regulations
3. Perform gap analysis &Identify the gap in spec’s
4. Justify whether Risk
analysis required
5. Perform risk analysis andjustify the specified
Equipment Package should227－ 220 －

N/A

be included in theharmonized standard
6. Identify common groundfor accepting the spec.
7. Develop a harmonized
standard for the selected
equipment

Limitation

Point-to-point is functionally N/A
the simplest type; however, it
is expensive because of theindividual channels neededfor each connection. In aseries configuration, thenumber of channels used isreduced; however, channel
sharing has an impact on theefficiency and complexity of
SCADA operations.
Second issue is on
cybersecurity of SCADA
data networks. SCADA andindustrial protocols, such as
Modbus/TCP, EtherNet/IP,
IEC 61850, ICCP and
DNP315, are critical forcommunications to mostcontrol devices.
Unfortunately, many of these
protocols were designed
without security built

Gap Analysis
Risk Assessment

Class Requirement

Regulatory Impact

Gap analysis needs to be
developed•

N/A

Risk assessment
failure, and incident
data in evaluating
their risk models• FMEA/FMECA
Applicable Class
Requirement for the Project
are to be specified by the
Purchaser in the datasheet.

N/A

Applicable Regulatory
Requirement are to be
specified by the Purchaser inthe datasheet.

N/A

228

－ 221 －N/A

•

Application

N/A
NIST National
Institute of Standards
and Technology• NSTB National
SCADA Testbed• ISO 164842:2004(en), Building
automation andcontrol systems• IEC 1131-3• API RP 16E :Recommended
Practice for Design ofControl Systems• API16D• IEEE SA - 1865 Specifications for
Maintenance andTesting of ...
• ISO 164842:2004(en), Building
automation andcontrol systems• ISO 110641:2000(en),Ergonomic design ofcontrol centers• NEMA ICS 1Industrial Control
and Systems: General
Requirements
offshore
N/A

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan to besubmitted

N/A

Normative References

Impact of standardization on
stakeholders•••

Cost efficient
Better operation
efficiency
Better Maintenanceprocedure229－ 222 －

N/A

4

安全計器装備システム
Procedure
Criteria

Process

Equipment Selection

Safety instrumentation
systems helps in risk
reduction and incident
prevention. A safety
instrumented system (SIS)
takes automated action tokeep a plant in a safe state,or to put it into a safe state,when abnormal conditions
are present. The SIS may
implement a single function
or multiple functions toprotect against various
process hazards in yourplant.

Layer of Protection
Analysis of high hazard
scenarios, we often rely on adiversity of protections
including instrumented andnon-instrumented
safeguards

Baseline Standard

API 14C standard

N/A

ISA84/IEC1508
IEC 61508
Scope

To give the standard
guidelines for PIMS system

Decision criteria for
selection

Especially for:

1. Standardize thesubstantial systema) Safetyb) Risk modelc) Design and softwared) Inspection and testing
Safety instrumented system.
A safety instrumented
system (SIS) consists of anengineered set of hardware
and software controls which
are especially used on
critical process systems.

2. Standardize stronger
analytical capability
3. Standardizing goodconceptual model of failures
4. Standardizing robust
system
5. Standardizing the rules
and guidance on risk factors
and risk modeling—to fix
known problems that areundermining effective
safety decisions by
operators.
6. Re-shaping the inspection
program to adapt to thespecial challenges in
performance-based
regulation.
7. Expanding the accident

230－ 223 －

investigations program
8. Developing a system for
managing change—
grounded in credible
analysis, testable
assumptions, and broad
input; and with evaluation
built into program design.

Standardization
Methodology

The methodology forstandardization Process
followed is:
1. Request for design specs(owner/operator, shipyard,
engineering company andclass)
2. Identify Industry
Standard/Regulations
3. Perform gap analysis &Identify the gap in spec’s
4. Justify whether Risk
analysis required
5. Perform risk analysis andjustify the specified
Equipment Package should
be included in theharmonized standard
6. Identify common groundfor accepting the spec.
7. Develop a harmonized
standard for the selected
equipment

N/A

Limitation

Logic solver issues, Limited
trip action and reduced
vulnerability to a single
failure compared to a 1oo1
architecture.

N/A

Gap Analysis

Gap analysis needs to be
developed

N/A

Risk Assessment•••

Risk assessment
failure, and incident
data in evaluating
their risk models
FMEA/FMECA
Hazards and231－ 224 －N/A

Class Requirement

Operability Studies(HAZOP) and Layerof Protection
Analysis (LOPA)
Applicable Class
Requirement for the Project
are to be specified by the
Purchaser in the datasheet.

N/A

Regulatory Impact

Applicable Regulatory
Requirement are to be
specified by the Purchaser inthe datasheet.

Normative References

Application

IEC 1131-3
N/A
API RP 16E : Recommended
Practice for Design ofControl Systems
API16DIEEE SA - 1865 Specifications for
Maintenance and Testingof ...
offshore
N/A

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan to besubmitted

N/A

Impact of standardization on •stakeholders•

Cost efficient
Better operation
efficiency• Better Maintenanceprocedure
Perpetual benefits thatlast for the life of the system
include less maintenance,
faster testing, easierdocumentation of the safety
management
reports and modular
replacement strategies232－ 225 －

N/A

N/A

5

パイプライン健全性管理システム
Procedure
Criteria

Process

Equipment Selection

The goal of Pipeline
Integrity Management (PIM)
for gas transport pipelines is
to ensure operations with aslittle damage andenvironmental impact as
possible while still being
economic.

The installation of highpressure gas pipelines
follows applicable
construction norms andrelevant DVGW worksheets
in order to ensure theintegrity of the line during
installation. During pipeline
operation, maintenance is ofessential importance for thesustaining technicalintegrity

Baseline Standard

ASME B318S, ANSI/API
RP 1173

N/A

Scope

To give the standard
guidelines for PIMS system

Decision criteria for
selection

Especially for:

1. Standardize thesubstantial system rules andthe inspection andenforcement processes in a
way that more clearlyconsiders how the program
influences behavior.

a) Safetyb) Risk modelc) Design and softwared) Inspection and testing

2. Standardize stronger
analytical capability
3. Standardizing goodconceptual model offailures—to underpin datacollection, inspection,
investigations,
4. Standardizing robust
system
5. Standardizing the rules
and guidance on risk factors
and risk modeling—to fix
known problems that areundermining effective
safety decisions by
operators.
6. Re-shaping the inspection
program to adapt to thespecial challenges in233－ 226 －

performance-based
regulation.
7. Expanding the accident
investigations program
8. Developing a system for
managing change—
grounded in credible
analysis, testable
assumptions, and broad
input; and with evaluation
built into program design.

Standardization
Methodology• The scope of work included N/A
the implementation of an
integrated software
solution including:
1. Pipeline Integrity
Management System(including AssetManagement,
Risk Assessment, Inspection
Planning, Defect
Assessment, Data
Alignment, etc.)
2. Integration with external
software currently present atclient site.
3. Software and Manuals 4.
4. Data Integration andAnalysis (including GAP
analysis)

Limitation

Time-dependent anomalies
such as internal corrosion,
external corrosion, or stresscorrosion cracking.

234－ 227 －

Piping cracking isevaluated, an analysis
utilizing appropriate
assumptions about rates
shall be used to assure thatthe defect will not attaincritical dimensions prior to
the scheduled repair or next
inspection. It all depend onpressure and loading ofpipes.

Gap Analysis
Risk Assessment

Gap analysis needs to be
developed••••

Risk assessment for
leak, failure, andincident data inevaluating their risk
modelsPipe stress analysis
Corrosion evaluation
Hazardous liquid andgas transmission
pipelines identify thetarget problem

N/A
N/A

Class Requirement

ABS group Guidelines for
N/A
Implementing Process Safety
Management, 2nd edition

Regulatory Impact

Regulations of DVGW1,
European regulations2,
PHMSA, Planning andInformed Pipeline Alliance,
BSEE, USCG

Normative References

•

•

•

•

N/A

N/A
49 CFR Part 195
Pipeline Safety:
Pipeline Integrity
Management in High
Consequence Areas(Hazardous Liquid
Operators with 500 orMore Miles of
Pipeline), Final Rule
API Standard 1160 –Managing System
Integrity for
Hazardous Liquid
Pipelines
ASME B31.8S
Managing System
Integrity of Gas
Pipelines – American
Society of
MechanicalEngineers
ISO/IEC 31010: Risk
Management – Risk
Assessment
Techniques,235－ 228 －

Application

International
Organization forStandardization
Onshore and offshore

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan to besubmitted

N/A

Impact of standardization on
stakeholders

•
•
•

6

Global reach andstrong product focus
Early Diagnosis of
the pipelines
Better alarm system
and immediate repair
plan

CMC 制御：クラウン据付補正装置
Procedure
Criteria
Equipment Selection

The CMC offers passive
heave compensation for the
drill string. Aiming to keep a
constant load on the bit
while drilling.
The CMC is mounted on topof the derrick crown beams.
CMCs are used onconventional derrick/draw
work vessels.

N/A

N/A

Process
To apply a constant tension
to the drill string andcompensate for any rig
movement. Correct weighton bit (tension in drill
string) is extremely
important to maintainefficient drilling and long
drill bit life. The CMC is
installed on top of thederrick. They all comprisesof a pair of verticallymounted hydraulic cylinders
whose function is to convert
load to hydraulic pressure.
The piston rods are attacheddirectly to the crown block.
Since the crown block will
move in relation to thederrick, some form of lengthcompensation is required forthe drill line. This isobtained by guide sheaveand pivoted arms, or
through our new Eccenter
Hub.

236

－ 229 －

Baseline Standard

API 8C, PSL1 andsupplementary requirementsof SR-3 and SR-5 for thesheaves and bearings, andAPI 4F for the structure andcrown block assembly.

N/A

Scope

To give the standard
guidelines for CMC control
systemDecision criteria for
selection

Especially for:a) Safetyb) Risk modelc) Design and softwared) Inspection and testing
Focusing on Dynamic
capacity, static capacity,
cylinder stroke, working
pressure, Drill line diameter,
AHC capacity.

Improved WOB
performance■ Light-weight design withlow center of gravity (COG)■ Modular design simplifies
component handling■ Fully-assembled andtested for easy installationand commissioning■ Optimal geometry of thecompensator minimizes wire
wear and tear
■ Easy and safe access for
optimized maintenance withincreased uptime

Standardization
Methodology•Following the general
overview guidelines forStandardization

Importance ofStandardization

Limitation

Installation difficulties
encountered which needs tobe standardized

N/A

Gap Analysis

Gap analysis needs to be
developed

N/A

Risk Assessment-Shock absorption

Floating rigs / MODUs

237－ 230 －

This simplifies installationconsiderably, as it
eliminates the need toassemble various
components on the rig. The
modular design also
simplifies component
handling and keeps youroperational costs at aminimum.

-Overload protection-Quick-lift protection-Sub-sea retrieval(mobile offshore drilling
units) utilise a drill string
compensation system toprovide rig heavecompensation. Thesesystems can lock-up or fail,and when this occurs during
locked-to-bottom operations
the consequences can besevere due to the potential tocatastrophically damage theworkstring in either
compression or tension as
the rig heaves withoutcompensation. The
consequence is further
elevated by the fact thathydrocarbons will often be
flowing through the work
string during these
operations. These potential
consequences result in theclassification of this hazard
as a major accident event if
it was to occur.

Class Requirement

ABS group to be checked

N/A

Regulatory Impact

SHMS, OSHA

N/A

Normative References

API, IEC

N/A

Application

offshore

N/A

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan tobe submitted

N/A

Impact of standardization on
stakeholders•

Cost and operational
efficiency

238－ 231 －N/A

7

衝突防止制御システム
Procedure
Criteria
Equipment Selection

Process

Anti-collision system: The
machines have position
measurement capabilities inall moving axis via sensors
that pass to the ACS to
dynamically monitor thecoordinates and calculate
machine exclusion zones.
The ACS can then stop themachines automatically
before a potential collisionoccurs if it senses a zone
clash. This system will
prevent downtime and safety
hazards by deflecting all thepossible near accidents that
could occur on the drillfloor.

Available formachinery in thefollowing zones:
Main well
Aux well
Offline standbuilding area
Off drillfloor setback
area

Baseline Standard

API

N/A

Scope

To give the standard
guidelines for Anti-collisioncontrol system

N/A

Especially for:a) Safetyb) Risk modelc) Design and softwared) Inspection and testing
Focus on •Networking andcommunication to the cranecontrollers•Collision avoidance
software•Override functionality

Standardization
Methodology•Following the general
overview guidelines forStandardization
Focus of standardization is
to check the functionality ofthe system and verify.

239－ 232 －

N/A

Limitation

N/A

Gap Analysis

Gap analysis needs to be
developed

N/A

Risk Assessment-

N/A

Class Requirement

ABS rule requirements

N/A

Regulatory Impact

UK HSE, PFEER, SOLAS,
OSHA

N/A

Normative References

API, IEC

N/A

Application

offshore

N/A

Impact on Design and
Manufacturing

Robust and sustainable
designN/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

Inspection and test plan tobe submitted

N/A

Impact of standardization on
stakeholders•

Cost and operational
efficiency

240－ 233 －N/A

8

スマート掘削計器装備
Procedure
Criteria

Process

Equipment Selection

Real-time data acquisition,
historical trending, flexible
alarm capabilities andmechanisms for storing
drilling parameters for postproject analysis. This systemsets the industry standard forhigh-technology interface
between downhole sensors,
high capacity processing

N/A

Baseline Standard

API and IEC

N/A

Scope

Hardware included:

N/A

•
•
•
•
•
•
•
•
•
•
•
•
•
•

Sdi PLC and Remote
Input/Output cabinets
Sensor package may
include sensors tomeasureStandpipe pressure
sensorTrip Tank
Level/volume sensor,
Stripping tank levelsensor,Mud Pit
Level/Volume
sensor,Mud Return Flowsensor, Flow paddle
Mud Temperature
in/out sensor, Clampon
Mud density insensor, Radioactive
Clamp-on
Mud Pit Density
sensor, 2 x PT
Tong torque sensor
Cement pressure
monitoring in Sdi
Choke&kill pressure
monitoring in Sdi
Alarm Horn241

－ 234 －

•

Alarm Horn/Light in
Mud Pit Area
Software included:•Standardization
Methodology

HMI displays forDrilling, Tripping,
Volume control and
Setup functionality• Sdi Alarm system• Trending
functionality for
drilling data
API, IEC, ABS ISQM

N/ALimitation

control system for managing, N/A
controlling and monitoring
rig floor equipment in a safeand efficient manner hence aback up power is mostappropriate.

Gap Analysis

To be developed

Risk Assessment

more expensive, and with the N/Arisk of cuttings is notproperly handled, oil based
mud can be a possible hazard

Class Requirement

To be checked

N/A

Regulatory Impact

To be checked

N/A

Normative References

API, IEC,

N/A

Application

Drilling control system

N/A

Impact on Design and
Manufacturing

N/A

N/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

To be checked

N/A

Impact of standardization on
stakeholders

Cost and operational
efficiency

N/A

242

－ 235 －

9

泥土制御システム
Procedure

Criteria

Process

Equipment Selection

The mud control system
Drilling fluid is used to aid
the drilling of boreholes into includes
the earth. Often used while• Bulk storage anddrilling oil and natural gas
transfer systemwells and on exploration•
Mud additive system
drilling rigs, drilling fluids• Mud circulation andare also used for muchstorage
simpler boreholes, such as• Solid control
water wells. Liquid drilling
equipment
fluid is often called drilling•
Mud real time
mud. The three main
monitoring system
categories of drilling fluids
are water-based muds
(which can be dispersed andnon-dispersed), nonaqueous muds, usuallycalled oil-based mud, andgaseous drilling fluid, inwhich a wide range of gases
can be used.

Baseline Standard

API, IEC 60079-10-1,
ATEX, IECEx.

N/A

Scope

The scope of mud control
system requirements

Mud control system forcontrol and monitoring of
mud mixing, mud transfer
and bulk transfer.

-hardware-network-voltage and power-design temperature• User friendly HMI system
to ensure fast and safe
operations.

-controller• Remote control ofequipment and systems.

-Control panel• Fully automated mode

-Ex equipmentclassifications• Control and monitoring of
mud storage systems• Interface to rig systems.
• PLC panels, Remote IO
panels (safe or hazardousarea), LCP panels and VFD
panels.
• Reporting, trending andlogging of data243

－ 236 －

• MCCStandardization
Methodology

Overview of standard
methodology will befollowed

N/A

Limitation-drilling fluids can berecycled so as to be reused

N/A- efficient separation ofdrilled rock particles fromfluids and a reduction in thevolumes of mud lost
- the possibility of well-bore
instability
Gap Analysis

Gap analysis to be
developed

Risk Assessment

N/A
N/A

Class Requirement

To be checked

N/A

Regulatory Impact

Code of federal regulations,
Natural gas regulatory
systemN/A

Normative References

IEC 60079-10-1

N/A

Application

Offshore

N/A

Impact on Design and
Manufacturing

Uniform design

N/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

To be checked

N/A

Impact of standardization on Improve cost, and operation
stakeholders
efficiency

244－ 237 －N/A

10

ドロー•ワーク制御システム
Procedure
Criteria

Process

Equipment Selection

A draw-works is theprimary hoisting machinerythat is a component of arotary drilling rig. Its mainfunction is to provide ameans of raising andlowering the travelingblocks. The wire-rope
drilling line winds on the
drawworks drum andextends to the crown blockand traveling blocks,
allowing the drill string to
be moved up and down as
the drum turns

Modern draw-works consistsof five main parts: the drum,
the motor(s), the reduction
gear, the brake, and theauxiliary brake. The motors
can be AC or DC-motors, orthe draw-works may beconnected directly to diesel
engines using metal chainlike belts. The number ofgears could be one, two or
three speed combinations.

Baseline Standard

API standards; ACGIH
TLVs; ANSI standards;
NEC, IEC, IEEE-45, API
500, and NEMA standards

N/A

Scope

Draw-work control system
scope

N/A

-Rating input power-Maximum fastline pull
-Drill line dia-Drum size
-Gear speed-Main & Auxiliary brake-Outline size
-weight
Standardization
Methodology

Overview guidelines as
given

Limitation

Drill Floor Protection
N/A
Protecting the floor has
always been difficult
because block speed must
be continually monitored
and controlled to prevent the
drawworks brakes.

Gap Analysis

Gap analysis to be245－ 238 －N/A

N/A

developed
Risk Assessment

Risk analysis to be
developed

N/A

Class Requirement

To be checked

N/A

Regulatory Impact

Code of federal regulations,
Natural gas regulatory
systemN/A

Normative References

To be checked

N/A

Application

Offshore

N/A

Impact on Design and
Manufacturing

Uniform design

N/A

Inspection and testing

To be checked

N/A

Installation andcommissioning

To be checked

N/A

Impact of standardization on Improve cost, and operation
stakeholders
efficiency

IX.
1

N/A

掘削およびサブシー機器システムの規格化
序文

この規格化の意図は各種規制機関と共通する業界規格を統一し規定することである。
現在の作業は５ステージで提案されている。
1.
2.
3.
4.
5.

ステージ 1
ステージ 2
ステージ 3
ステージ 4
ステージ 5坑井制御機器
吊上げシステム機器
パイプ取扱い機器
高圧・低圧泥土システム
サブシー生産機器

246－ 239 －

2 掘削・サブシー機器
Category
Well Control System

Equipment

Baseline Standard

Blowout Preventer System
and Equipment,

API 16A

Lower Marine Riser Package,
Choke & Kill System andEquipment,
Diverter System andEquipment,

API 16A
API 16C
API 64
API 16F

Marine Drilling Riser
System, andAuxiliary Well Control
Equipment.
Derrick Systems

Conductor Tensioning
SystemDrill String Compensation
SystemAPI 4FAPI 8C
API 16F

Derricks/Mast
Hoisting Equipment
Riser Running Equipment
Drilling Fluid Conditioning
Systems

Bulk Storage and Transfer
SystemMud Return (Conditioning)
SystemWell Circulation System (HP& LP)

Pipe/Tubular Handling
Systems

Lifting Equipment

API 2C

Handling Equipment

API 7K

Rotary Equipment
Miscellaneous Equipment(e.g., power slips, tongs,
catwalk, mechanicalmousehole and any otherhandling devices used to aid
in the transfer of drilling
tubulars and marine drillingriser between the rotary table
and storage areas).

247－ 240 －

Subsea Production System/
Equipment

Wellhead, Tree and Tubing
HangerFlowline, Jumper and Riser
HIPPS
Manifold/PLET/PLEM and
Template
Injection and Service Systems
Umbilical/Flying Lead
Electrical System
Control and Monitoring
SystemCapping Stack
Flow Meter
Remotely Operated Vehicle(ROV)/Remotely Operated
Tool (ROT) Interfaces
Foundation
Subsea Protection Structure248－ 241 －

API 17 Series as applicable)

付録
海洋施設関連規格一覧（IMO 規則、ABS 規則、米国連邦規則も含む）

1 Carbon Steel Pipe:
ASTM A106-14, Standard Specification for Seamless Carbon Steel Pipe for HighTemperature Service
ASTM A333-13, Standard Specification for Seamless and Welded Steel Pipe for LowTemperature Service and Other Applications with Required Notch Toughness
ASTM A671-14, Standard Specification for Electric-Fusion-Welded Steel Pipe for
Atmospheric and Lower Temperatures
ASTM A672-14, Standard Specification for Electric-Fusion-Welded Steel Pipe for HighPressure Service at Moderate Temperatures
ASTM A516-10, Standard Specification for Pressure Vessel Plates, Carbon Steel, forModerate- and Lower-Temperature Service
ASME B31.3-2014, Process Piping
API 5L, 45 edition, Specification for Line Pipe
ABS, Rules for Materials and Welding, 2015
NORSOK M-630, Edition 6 Material data sheets and element data sheets for piping
NACE MR0175, Petroleum and natural gas industries - Materials for use in H2S-containing
environments in oil and gas production

2 Duplex Pipe:
ASTM A790-14A, Standard Specification for Seamless and Welded Ferritic/Austenitic
Stainless Steel Pipe
ASTM A928-14, Standard Specification for Ferritic/Austenitic (Duplex) Stainless Steel Pipe
Electric Fusion Welded with Addition of Filler Metal
ASTM A999-14, Standard Specification for General Requirements for Alloy and StainlessSteel Pipe
ASME B31.3-2014, Process Piping
ABS Rules, Rules for Materials and Welding, 2015
NORSOK M-630, Edition 6, Material data sheets and element data sheets for piping
NACE MR0175, Petroleum and natural gas industries - Materials for use in H2S-containing
environments in oil and gas production249－ 242 －

3 Electrical and Instrumentation:
NEMA VE1: National Electrical Manufacturers Association (partnered with CSA)
Standard for Metal Cable Tray Systems, 2009.
IEC 61537: International Electro technical Contractors Standard for Cable Tray
Systems and Cable Ladder Systems for Cable Management second ed. 2006-2010.
BS EN 61537:2002, IEC 61537:2001 - Cable tray systems and cable ladder system for cablemanagement.
ASTM B633-13 Standard Specification for Electrodeposited Coatings of Zinc on
Steel1.

Iron andASTM A 123 – Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel
Products.
ASTM A 653 - Specification for Steel Sheet, Zinc-Coated (Galvanized) by the Hot-Dip
Process, Structural (Physical) Quality.
EN 10088-1:1995, Stainless steels. List of stainless steels.
EN 10326:2004, continuously hot-dip coated strip and sheet of structural steels – Technicaldelivery conditions.
EN 10327:2004, continuously hot-dip coated strip and sheet of low carbon steels for cold
forming - Technical delivery conditions.
ABS Steel Vessel Rules (2014) 1-1-4/7.7, 1-1-Apendix 3 & 4, 4-8-4/21.9.
ABS Offshore Support Vessels (2014) 1-1-4/7.7, 1-1-Appendix 3 & 4, 4-8-4/21.9.
ABS Mobile Offshore Drilling Units (2014) 1-1-4/9.7, 1-1-Appendix 2 & 3, 4-3-3/5.9.1.
AS/NZ 3000, Electrical Installation (Australia/ New Zealand Wiring Rules).
NEMA VE2: National Electrical Manufacturers Association Standard for Cable Tray
Installation Guidelines NECA/NEMA 105 Recommended Practice for Installing Cable Trays,
2009.
IEC 61892 Mobile & Fixed Offshore Units: Electrical Installations.
NEC, The National Electrical Code 317 and NEC 318 article
NFPA 70: National Fire Protection Association's Standard
IEEE Std 1202, Standard for Flame Testing of Cables for Use in Cable Tray in Industrial
and Commercial Occupancies.
ISO 14713:1999, Protection against corrosion of iron and steel in structures – Zinc andaluminum coatings – Guidelines
IEC 60204: International Electro technical
Machinery/Electrical Equipment with Machinery

Contractors

Standard

for

Safetyof

National Electrical Code® (2005) Article 392 (See also NEC® Handbook).
OSHA Fact Sheet - Electrical Safety Hazards of Overloading Standard Cable Trays & 29
CFR 1910.305(a)(3).
IEEE Std 1202, Standard for Flame Testing of Cables for Use in Cable Tray in Industrial
and Commercial Occupancies

250－ 243 －

API RP 14F Recommended Practice for Design and Installation of Electrical Systems for
fixed and floating offshore Petroleum Facilities. July 2008

4 Comparison of International Standards for Junction Box:
IEC 60529 Ed. 2.2 b: 2013: Degrees of protection provided by enclosures
IEC 60079-0 Equipment- General Requirements
IEC 60079-7 Equipment protection by Increased Safety “e”
UL 50 Enclosures for Electrical Equipment, Non-Environmental Considerations
IEC 61892 Mobile & Fixed Offshore Units: Electrical Installations
AS/NZS 60079.10.1:2009 Explosive atmospheres - Classification of areas explosive gas
atmospheres
IEC 60204: International Electro technical
Machinery/Electrical Equipment with Machinery

Contractors

Standard

for

Safetyof

National Electrical Code® (2005) 500 (See also NEC® Handbook)NORSOK Z010, Electrical, Instrumentation and Telecommunication Installation
AS/NZ Electrical Installation (Australia/ New Zealand Wiring Rules)

5 Inspection:
ISO 19901-3, Petroleum and natural gas industries – Specific requirements for offshore
structures – Part 3: Topside structures, Second edition, 2014
ISO 19902, Petroleum and natural gas industries – Fixed steel offshore structures, First
edition, 2007
NORSOK STANDARD, M-101, Structural steel fabrication, Edition 5, October 2011
NORSOK STANDARD, N-004, Design of steel structures, Rev. 2, October 2004
NORSOK STANDARD, M-120, Material data sheets for structural steel, Rev. 3, Dec. 2000
ABS, RULES FOR BUILDING AND CLASSING, MOBILE OFFSHORE DRILLING UNITS,
PART 3 HULL CONSTRUCTION AND EQUIPMENT, 2015
ABS, RULES FOR BUILDING AND CLASSING, MOBILE OFFSHORE DRILLING UNITS,
PART 7 SURVEYS, 2015
EN ISO 14122-1:2001+A1:2010, Safety of machinery – Permanent means of access tomachinery – Part 1:Choice of a fixed means of access between two levels, April 2010
EN ISO 14122-2:2001+A1:2010, Safety of machinery – Permanent means of access tomachinery – Part 2:Working platforms and walkways, April 2010
EN ISO 14122-3:2001+A1:2010, Safety of machinery – Permanent means of access tomachinery – Part 3:Stairs, stepladders and guard-rails, April 2010
EN ISO 14122-4:2004+A1:2010, Safety of machinery – Permanent means of access tomachinery – Part 4:Fixed ladders, April 2010
NORSOK STANDARD, S-002, Working environment, Rev. 4, August 2004251

－ 244 －NORSOK STANDARD, C-002, Architectural components and equipment, Edition 3, June
2006
ANSI/ASSE A1264.1-2007, Safety Requirements for Workplace Walking/Working Surfaces
and Their Access; Workplace, Floor, Wall and Roof Openings; Stairs and Guardrails
Systems
ANSI A14.3-2008, Ladders – Fixed – Safety requirements, 2000
AS 1657-2013, Fixed platforms, walkways, stairways and ladders – design, construction andinstallation, 2013
BS 4592-1:2006, Industrial type flooring and stair treads – Part 1: Metal open bar gratings– Specification, December 2006
NORSOK STANDARD, R-002, Lifting equipment, Edition 2, 2011
EN 1991-3, Actions on structures – Part 3: Actions induced by cranes and machinery, July2006
EN 1993-6, Design of steel structures – Part 6: Crane supporting structures, April 2007

6 Welding Procedure:
AWS D1.1, Structural Welding Code – Steel, 2008
IACS UR W, Requirements concerning MATERIALS AND WELDING, 2015
BS EN ISO 15614-1, Specification and qualification of welding procedures for metallic
materials – welding procedure test – Part 1 Arc and gas welding of steels and arc welding of
nickel and nickel alloys, 2004
ISO/TR 15608. Welding – Guidelines for a metallic material grouping system, 2000
ABS, RULES FOR MATERIALS AND WELDING, PART 2, 2015
ABS, RULES FOR BUILDING AND CLASSING, MOBILE OFFSHORE DRILLING UNITS,
PART 3 HULL CONSTRUCTION AND EQUIPMENT, 2015
ABS, RULES FOR BUILDINGINSTALLATIONS, 2015

AND

CLASSING,

FLOATING

PRODUCTIONDNVGL-OS-C401, Fabrication and Testing of Offshore Structures, July 2015
DNVGL-OS-B101, Metallic materials, July 2015
ASME, Boiler & Pressure Vessel Code, SECTION IX QUALIFICATION STANDARD FOR
WELDING AND BRAZING PROCEDURES, WELDERS, BRAZERS, AND WELDING AND
BRAZING OPERATORS, July 1, 2015
NORSOK STANDARD, M-101, Structural steel fabrication, Edition 5, October 2011

7 Instrument Air Compressor:
ISO 10440-2:2001 Rotary Type Positive Displacement Compressors for Petroleum,
Petrochemical and Natural Gas Industries, Part 2: Packaged Air Compressors (Oil-Free).
ISO 10440-2 Rotary Type Positive Displacement Compressors for Petroleum, Petrochemical
and Natural Gas Industries, Part 2: Packaged Air Compressors (Oil-Free)252－ 245 －

ISO 1328 cylindrical gears — ISO system of flank tolerance classification
ISO 1217 Displacement Compressors - Acceptance tests
ISO 8573 Compressed Air-Part 1: Contaminants and Purity Classes and Part 2 to Part 9 for
Test Methods
ISO 1328-2 Cylindrical Gears - ISO System of Accuracy - Part 2: Definitions and allowablevalues of deviations relevant to radial composite deviations and runout information
ISO 5011 Inlet air cleaning equipment for internal combustion engines and compressors -Performance testing
ISO 6336 Calculation of Load Capacity of Spur and Helical Gears
ISO 10441 Petroleum and Natural Gas Industries - Flexible couplings for mechanical powertransmission - special purpose applications
ISO 281 Rolling Bearings - Dynamic load ratings and rating life
ISO 7005-1 Metallic flanges - Part 1: Steel flanges
ISO 9329-2 Seamless steel tubes for pressure purposes - Technical delivery conditions - Part
2: Unalloyed and alloyed steels with specified elevated temperature properties
ISO 9329-4 Seamless steel tubes for pressure purposes - Technical delivery conditions - Part
4: Austenitic stainless steels
ISO 2151 Acoustics Noise test code for compressors and vacuum pumps engineering method
ISO 9614-2 Acoustics - Determination of sound power levels of noise sources using soundintensity - Part 2: Measurement by scanning
ISO 1940 Mechanical vibration -- Balance quality requirements for rotors in a constant(rigid) state.
ISO 1996-2 Acoustic – Description, measurement and assessment of environmental noise –Part 2: Determination of environmental noise levels
EN 13445 Unfired Pressure Vessels
EN 13480 Metallic Industrial Piping
ASME Boiler and Pressure Vessel CodeASME B31.3 Process Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
IEC 60034 Rotating Electrical Machines
IEC 60092 Electrical Installations in Ships
IEC 60332-3 Tests on Electrical and Optical Fiber Cables under fire conditions

253－ 246 －

IEC 60364 Low-voltage Electrical Installations - Part 5-54: Selection and erection ofelectrical equipment - Earthing arrangements and protective conductors
IEC 61672-1 Electro Acoustics - Sound Level Meters – Part 1: Specifications
API STD 541 Form-wound Squirrel-Cage Induction Motors-500 Horsepower and Larger
API STD 547 General-purpose Form-wound Squirrel Cage Induction Motors-185 kW (250hp) through 2240 kW (3000 hp)
AGMA 6013 Standard for Industrial Enclosed Gear Drives
8 Nitrogen Generator:
ISO 8573-1 Compressed Air-Contaminants and Purity classes
ISO 7005-1:1992 Metallic flanges — Part 1: Steel flanges
ISO 9329-2:1997 Seamless steel tubes for pressure purposes — Technical delivery
conditions — Part 2: Unalloyed and alloyed steels with specified elevated temperature
properties
ISO 9614-2 Acoustics - Determination of sound power levels of noise sources using soundintensity - Part 2: Measurement by scanning
ISO 9329-4:1997 Seamless steel tubes for pressure purposes — Technical delivery
conditions — Part 4: Austenitic stainless steels
IEC 60092 Electrical Installations in Ships
IEC 60079-0 Explosive atmospheres – Part 0: Equipment – General requirements
IEC 60079-14 Explosive atmospheres – Part 14: Electrical installations design, selectionand erection
IEC 60079-17 Explosive atmospheres - Part 17: Electrical installations inspection andmaintenanceIEC 60331 Tests for electric cables under fire conditions – Circuit integrity
IEC 60032 Tests on Electrical & Optical Fiber Cables under fire conditions
EN 13445 Unfired pressure vessels
EN 13480 Metallic Industrial Piping
BS EN ISO 15614-1 Specification and qualification of welding procedures for metallic
materials -Welding procedure test
BS EN ISO 3834 Quality requirements for fusion welding of metallic materials
BS EN ISO 9000 Quality management System
BS EN ISO 9001 Quality Systems
PD 5500 Specification for unfired, fusion welded pressure vessels
ASME IX Welding, Brazing, and Fusing Qualifications

254－ 247 －

ASME V Non-Destructive Examination
ASME VIII Boiler and Pressure Vessel Code: Rules for Construction of Pressure Vessels
ASME B16.20 Metallic Gaskets – Ring Joint, Spiral Wound and Jacketed
ASME B16.21 Non-metallic Flat Gaskets for Pipe Flanges
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B31.3 Process Piping
AWS D1.1 Structural Welding Code+E1:E5

9 Portable Water Generator:
ISO 15748-1:2002 Ships and marine technology - Potable water supply on ships and marine
structures - Part 1: Planning and design
ISO 7-1, Pipe threads where pressure-tight joints are made on the thread — Part 1:
Dimensions, tolerances and designation
ISO 65, Carbon steel tubes suitable for screwing in accordance with ISO 7-1
ISO 161-1, Thermoplastics pipes for the conveyance of fluids — Nominal outside diameters
and nominal pressures — Part 1: Metric series
ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 274, Copper tubes of circular section — Dimensions
ISO 426-2, Wrought copper-zinc alloys — Chemical composition and forms of wrought
products — Part 2: Leaded copper-zinc alloys
ISO 1127, Stainless steel tubes — Dimensions, tolerances and conventional masses per unit
lengthISO 1635, Wrought copper and copper alloys — Round tubes for general purposes —Mechanical properties
ISO 4200, Plain end steel tubes, welded and seamless — General tables of dimensions andmasses per unit length
ISO 5620-1, Shipbuilding and marine structures — Filling connection for drinking watertanks — Part 1: General requirements
ISO 14726-1, Ships and marine technology — Identification colours for the contents ofpiping systems — Part 1: Main colours and media
ISO 14726-2, Ships and marine technology — Identification colours for the contents ofpiping systems — Part 2: Additional colours for different media and/or functions
ISO 15748-2, Ships and marine technology — Potable water supply on ships and marine
structures — Part 2: Method of calculation
SOLAS 1974, International Convention for the Safety of Life at Sea, 1974255

－ 248 －

10 Chlorination Package:
MEPC.227(64), MEPC.157(55))

11 Seawater Coarse Filters:
12 Deluge Skid:
ISO 13702:2015 Petroleum and natural gas industries — Control and mitigation of fires andexplosions on offshore production installations — Requirements and guidelines (oil-free)
ISO 6182-5 Fire Protection- Automatic sprinkler systems – Part 5: Requirements and test
methods for deluge valves- Third Edition
BS EN 12259-9 (DRAFT) Fixed firefighting systems - Components for sprinkler and water
spray systems
NORSOK STANDARD S-001 Technical Safety
API RP 14G Recommended Practice for Fire Prevention and Control on Fixed Open-type
Offshore Production Platforms
NFPA 13 Standard for the Installation of Sprinkler System
NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection
NFPA 16 Standard for the Installation of Foam-Water Sprinkler and Foam-Water Spray
Systems
IMO FSS Code - Fire Safety Systems – Resolution MSC.98(73)MODU Code - Code for the Construction and Equipment of Mobile Offshore Drilling Units,2009 –Resolution A.1023(26)UL 260 Standard for Dry Pipe and Deluge Valves for Fire-Protection Service
FM 1011-1012-1013 Deluge and Preaction Sprinkler Systems

13 Utility Pressure Vessels:
ASME Boiler and Pressure Vessel Code Section VIII/ISO16528-1.
API Std. 527 - Seat Tightness of Pressure Relief Valves
ASME B1.1 - Unified Inch Screw Threads (UN and UNR Thread Form)ANSI/ASME B1.20.1 - Pipe Threads, General Purpose (Inch)ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings, Classes 25, 125, and 250
ASME B16.5 - Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24 Metric/InchStandard
ASME B16.9 - Factory‐Made Wrought Buttwelding Fittings
ASME B16.11 - Forged Fittings, Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy Threaded Fittings, Classes 125 and 250
ASME B16.20 - Metallic Gaskets for Pipe Flanges — Ring‐Joint, Spiral– Wound, and Jacketed256－ 249 －

ASME B16.24 - Cast Copper Alloy Pipe Flanges and Flanged Fittings, Class 150, 300, 600,
900, 1500, and 2500
ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings, Class 150 and 300
ASME B16.47 - Large Diameter Steel Flanges, NPS 26 Through NPS 60 Metric/InchStandard
ASME B18.2.2 - Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex
Flange, and Coupling Nuts (Inch Series)
ASME B36.10M - Welded and Seamless Wrought Steel Pipe
ASME PCC‐1 - Guidelines for Pressure Boundary Bolted Flange Joint Assembly
ASME PCC‐2 - Repair of Pressure Equipment and Piping
ASME PTC 25 - Pressure Relief Devices
ASME QAI‐1 - Qualifications for Authorized Inspection
ACCP - ASNT Central Certification Program
ANSI/ASNT CP‐189 - ASNT Standard for Qualification and Certification of Nondestructive
Testing Personnel
ASNT SNT-TC-1A - Recommended Practice for Personnel Qualification and Certification in
Nondestructive Testing
ASTM D56 - Standard Test Method for Flash Point by Tag Closed Tester
ASTM D93 - Standard Test Methods for Flash Point by Pensky‐Martens Closed Cup Tester
ASTM E3 - Standard Guide for Preparation of Metallographic Specimens
ANSI/API Std. 521 - Pressure Relieving and Depressuring Systems
ASTM E125 - Standard Reference Photographs for Magnetic Particle Indications on Ferrous
Castings
ASTM E140 - Standard Hardness Conversion Tables for Metals Relationship Among Brinell
Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness,and Scleroscope Hardness
ASTM E186 - Standard Reference Radiographs for Heavy‐Walled [2 to 41/2‐in. (51 to
114‐mm)] Steel Castings
ASTM E208 - Standard Test Method for Conducting Drop‐Weight Test to Determine Nil–
Ductility Transition Temperature of Ferritic Steels
ASTM E280 - Standard Reference Radiographs for Heavy‐Walled [41/2 to 12‐in. (114 to
305‐mm)] Steel Castings
ASTM E446 - Standard Reference Radiographs for Steel Castings up to 2 in. (51 mm) in
Thickness
ANSI/UL‐969 - Marking and Labeling Systems
ISO 148‐1 - Metallic Materials — Charpy Pendulum Impact Test Part 1: Test Method
ISO 148‐2 - Metallic Materials — Charpy Pendulum Impact Test Part 2: Verification of
Testing Machines257－ 250 －

ISO 148‐3 - Metallic Materials — Charpy Pendulum Impact Test Part 3: Preparation andCharacterization of Charpy V-Notch Test Pieces for Indirect Verification of Pendulum
Impact Machines
ASME B1.13M - Metric Screw Thread — M Profile
ASME B1.21M - Metric Screw Thread — MJ Profile
ASME B18.2.3.3M - Metric Heavy Hex Screws
ASME B18.2.3.5M - Metric Hex Bolts
ASME B18.2.3.6M - Metric Heavy Hex Bolts
ASME B18.2.6M - Metric Fasteners for Use in Structural Applications
ASTM C695 - Standard Test Method for Compressive Strength of Carbon and Graphite
ASTM C709 - Standard Terminology Relating to Manufactured Carbon and Graphite
ASTM E4 - Standard Practices for Force Verification of Testing Machines
ASTM E177 - Standard Practice for Use of the Terms Precision and Bias in ASTM Test
Methods
ASTM E691 - Standard Practice for Conducting an Interlaboratory Study to Determine thePrecision of a Test Method
ANSI/AWS A4.2M - Standard Procedures for Calibrating Magnetic Instruments to Measure
the Delta Ferrite Content of Austenitic and Duplex Ferritic-Austenitic Stainless Steel Weld
Metal

14 Pedestal-Mounted Cranes:
API 2C, Specification for Offshore Pedestal Mounted Cranes
API RP 2A Planning, Designing and Constructing Fixed Offshore Platforms—Working
StressDesignAPI RP 2D Recommended Practice for Operation and Maintenance of Offshore Cranes
API Spec 2H Specification for Carbon Manganese Steel Plate for Offshore Platform Tubular
JointsAPI RP 2N Recommended Practice for Planning, Designing, and Constructing Structures
and Pipelines for Arctic Conditions
API RP 2X Recommended Practice for Ultrasonic Examination of Offshore Structural
Fabrication and Guidelines for Qualifications of Technicians
API Spec 9A Specification for Wire Rope
API RP 14C Recommended Practice for Analysis, Design, Installation, and Testing of Basic
Surface Safety Systems for Offshore Production Platforms
API RP 14F Recommended Design and Installation for Unclassified and Class I, Division 1
andDivision 2 Locations

258－ 251 －

API RP 500 Classification of Locations for Electrical Installations at Petroleum Facilities
Classified as Class I, Division 1 and Division 2
API RP 505 Classification of Locations for Electrical Installations at Petroleum Facilities
Classified as Class I, Zone 0, Zone 1 and Zone 2
ABMA Std 9 Load Ratings and Fatigue Life for Ball Bearings
ABMA Std 11 Load Ratings and Fatigue Life for Roller Bearings
AGMA ANSI 6010-F97 Standard for Spur, Helical, Herringbone and Bevel Enclosed Drives
AGMA ANSI 2001-C95 Fundamental Rating Factors and Calculation Methods for Involute
Spur and Helical Gear Teeth
AGMA 908-B89 Information Sheet—Geometry Factors for Determining the Pitting
Resistance and Bending Strength of Spur, Helical, and Herringbone Gear Teeth
AISC
Manual
9th Edition

of

Steel

Construction—Allowable

StressDesign,ANSI A14.3 Safety Requirements for Fixed Ladders
ANSI A1264.1 Safety Requirements for Workplace Floor and Wall Openings, Stairs, andRailing Systems
ANSI B18.2.1 Square and Hex Bolts and Screws (Inch Series)
ASME Boiler and Pressure Vessel Code, Section IX—Welding and Brazing Qualifications
ASNT SNT-TC-1A Recommended Practice SNT-TC-1A
ASTM A 295 Standard Specification for High-Carbon Anti-Friction Bearing SteelASTM A 320/A 320M Standard Specification for Alloy/Steel Bolting Materials for LowTemperature Service
ASTM A 578/A 578M Standard Specification for Straight-Beam Ultrasonic Examination of
Plain and Clad Steel Plates for Special Applications
ASTM A 770/A 770M Standard Specification for Through-Thickness Tension Testing ofSteel Plates for Special Applications
ASTM E 23 Standard Test Methods for Notched Bar Impact Testing of Metallic Materials
ASTM E 45 Standard Method for Determining theInclusion Content of SteelAWS D1.1 Structural Welding Code—SteelAWS D14.3/D 14.3M Specification for Welding Earthmoving and Construction Equipment
ISO Roller bearings—Dynamic load ratings and rating life
ISO TS 13725 Hydraulic fluid power—Cylinders—Method for determining the buckling load
SAE J115 Safety Signs for Construction Equipment
SAE J429G Mechanical and Material Requirements for Externally Threaded Fasteners
SAE J919 Sound Measurement—Off-Road Work Machines—Operator—Singular Type259

－ 252 －

15 Survival Craft:
46 CFR 119.100, 46 CFR 108.540, 45CFR 133.130, SOLAS 1974
DNV Rules for Classification of Ships Part 3 Chapter 6 Life Saving Appliances andArrangements

16 Sewage Treatment Package:
MEPC.227(64), MEPC.157(55))

17 Seawater Lift Pumps:
ISO 7 Pipe threads where pressure-tight joints are made on the threads.
ISO 281 Rolling bearings — Dynamic load ratings and rating life
ISO 7005-1 Metallic flanges — Part 1: Steel flanges European Standards
ISO 9329-4 Seamless steel tubes for pressure purposes
ISO/R 228, Pipe threads where pressure-tight joints are not made on the threads (1/8 inch
to 6 inches).
ISO 496, Driving and driven machines — Shaft heights.
ISO/R 775, Cylindrical and 1/10 conical shaft ends.
ISO 3069, End-suction centrifugal pumps — Dimensions of cavities for mechanical seals
and for soft packing.
ISO 76 Rolling bearings — Static load ratings
ISO 2372 Mechanical vibration of machines with operating speeds from 10 to 200 rev/s —Basis for specifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps — Dimensions of cavities for mechanical seals andfor soft packing.
ISO 3555 Centrifugal, mixed flow and axial pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steel flanges.
ISO 7005-2 Metallic flanges — Part 2: Cast iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper alloy and composite flanges.
ISO 9905:, Technical specifications for centrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulic performance acceptance tests
ISO 11342 Mechanical Vibrations - Methods and Criteria for the Mechanical Balancing of
Flexible Rotors.
ISO 21049 Pumps - Shaft sealing systems for centrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tight joints are not made on the threads
ISO 261 ISO general-purpose metric screw threads - General plan.

260－ 253 －

ISO 262 ISO general-purpose metric screw threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal clearance.
ASME B31.1 Power Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN and UNR thread form.
ASME B15.1 Mechanical power transmission apparatus.
ASME B 16.1 Cast iron pipe flanges and flanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socket-welding and threaded.
ASME B16.42 Ductile iron pipe flanges & flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems API 6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation Testing Procedures
API 15 HR - Specification for High Pressure Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device Installation
API 521 - Guide for pressure relief systems
API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program
API 580 Risk-based Inspection

261－ 254 －

API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP

18 Pump Skid Package:
ASME B31.1 Power Piping
ISO 7 Pipe threads where pressure-tight joints are made on the threads.
ISO 7 Pipe threads where pressure-tight joints are made on the threads.
ISO 7005-1 Metallic flanges — Part 1: Steel flanges European Standards
ISO 9329-4 Seamless steel tubes for pressure purposes
ISO/R 228, Pipe threads where pressure-tight joints are not made on the threads (1/8 inch
to 6 inches).
ISO 496, Driving and driven machines — Shaft heights.
ISO/R 775, Cylindrical and 1/10 conical shaft ends.
ISO 3069, End-suction centrifugal pumps — Dimensions of cavities for mechanical seals
and for soft packing.
ISO 76 Rolling bearings — Static load ratings.
ISO 2372 Mechanical vibration of machines with operating speeds from 10 to 200 rev/s —Basis for specifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps — Dimensions of cavities for mechanical seals andfor soft packing.
ISO 3555 Centrifugal, mixed flow and axial pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steel flanges.
ISO 7005-2 Metallic flanges — Part 2: Cast iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper alloy and composite flanges.
ISO 9905, Technical specifications for centrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulic performance acceptance tests
ISO 11342 Mechanical Vibrations - Methods and Criteria for the Mechanical Balancing of
Flexible Rotors.
ISO 21049 Pumps - Shaft sealing systems for centrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tight joints are not made on the threads
ISO 261 ISO general-purpose metric screw threads - General plan.

262－ 255 －

ISO 262 ISO general-purpose metric screw threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal clearance.
ASME B31.1 Power Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN and UNR thread form.
ASME B15.1 Mechanical power transmission apparatus.
ASME B 16.1 Cast iron pipe flanges and flanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socket-welding and threaded.
ASME B16.42 Ductile iron pipe flanges & flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems
API 6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation Testing Procedures
API 15 HR - Specification for High Pressure Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device Installation
API 521 - Guide for pressure relief systems
API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program263－ 256 －

API 580 Risk-based Inspection
API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP

19 Chemical Injection Package:
ASME B31.1 Power Piping
ISO 7 Pipe threads where pressure-tight joints are made on the threads.
ISO 281 Rolling bearings — Dynamic load ratings and rating life
ISO 7005-1 Metallic flanges — Part 1: Steel flanges European Standards
ISO 9329-4 Seamless steel tubes for pressure purposes
ISO/R 228, Pipe threads where pressure-tight joints are not made on the threads (1/8 inch
to6
inches).
ISO 496, Driving and driven machines — Shaft heights.
ISO/R 775, Cylindrical and 1/10 conical shaft ends.
ISO 3069, End-suction centrifugal pumps — Dimensions of cavities for mechanical seals
and
for
soft
packing.
ISO 76 Rolling bearings — Static load ratings. ISO 2372 Mechanical vibration of machineswith operating speeds from 10 to 200 rev/s — Basis for specifying evaluation standards.
ISO 2548 Centrifugal, mixed flow and axial pumps — Code for acceptance tests — Class
ISO 3069 End suction centrifugal pumps — Dimensions of cavities for mechanical seals andfor soft packing.
ISO 3555 Centrifugal, mixed flow and axial pumps — Code for acceptance tests —ISO 7005-1 Metallic flanges — Part 1: Steel flanges.
ISO 7005-2 Metallic flanges — Part 2: Cast iron flanges.
ISO 7005-3 Metallic flanges — Part 3: Copper alloy and composite flanges.
ISO 9905, Technical specifications for centrifugal pumps — Class I.
ISO 9906, Rotodynamic pumps - Hydraulic performance acceptance tests
ISO 11342 Mechanical Vibrations - Methods and Criteria for the Mechanical Balancing of
Flexible Rotors.
ISO 21049 Pumps - Shaft sealing systems for centrifugal and rotary pumps.
ISO 228-1 Pipe threads where pressure-tight joints are not made on the threads
ISO 261 ISO general-purpose metric screw threads - General plan.

264－ 257 －

ISO 262 ISO general-purpose metric screw threads - Selected sizes for screws, bolts, andnuts.
ISO 1940-1, Mechanical vibration - Balance quality requirements of rigid rotors - Part 1:
ISO 5753 Roller bearings- Radial internal clearance.
ASME B31.1 Power Piping
ASME B16.5 Pipe Flanges and Flanged Fittings
ANSI B73.1 or B73.2
ASME B1.1 Unified inch screw threads, UN and UNR thread form.
ASME B15.1 Mechanical power transmission apparatus.
ASME B 16.1 Cast iron pipe flanges and flanged fittings.
ASME B16.5, Pipe flanges and flanged fittings.
ASME B16.11 Forged steel fittings, socket-welding and threaded.
ASME B16.42 Ductile iron pipe flanges & flanged fittings.
ASME B16.47 Large diameter steel flanges.
ASME B17.1 Keys and key seats.
ASME Boiler and pressure vessel code, Section V, "Non destructive examination"
ASME Boiler and pressure vessel code, Section VIII, "Pressure vessels"
ASME Boiler and pressure vessel code, Section IX, "Welding and brazing qualifications".
IEC 60034 Rotating Electrical Machines
API 670 Machinery Protection Systems API 6AF2 Technical Report on Capabilities of
API 6L1 TR - Elastomer Life Estimation Testing Procedures
API 15 HR - Specification for High Pressure Fiberglass Line Pipe
API 15LR SPEC Pipes Fiber Glass
API 15TL4 Care of FG Tubulars
API 520 Part I Pressure relief devices
API 520 Part II Pressure relief device Installation
API 521 - Guide for pressure relief systems
API 526 Pressure relief valves flanged
API 540 electrical installations
API 541 electric motors squirrel cage large
API 551 Process instrumentation
API 578 Alloy piping Matl. Verif. Program
API 580 Risk-based Inspection265－ 258 －

API 610 Centrifugal pumps
API 682 Pumps Shaft Sealing
API 684 Rotors balancing
API 685 Pumps Seal Less centrifugal
API 686 Machinery installation RP

20 Firewater Pump Skid:
API Recommended Practice 14G Fourth Edition, April 2007, Recommended Practice for Fire
Prevention and Control on Fixed Open-type Offshore Production Platforms
RP 14C Analysis, Design, Installation and Testing of Basic Surface Safety Systems on
Offshore Production Platforms
RP 14E Design and Installation of Offshore Production Platform Piping Systems
RP 14F Design and Installation of Electrical Systems for Fixed and Floating Offshore
Petroleum Facilities for Unclassified and Class I, Division 1, and Division 2 Locations
RP 14FZ Design and Installation of Electrical Systems for Fixed and Floating Offshore
Petroleum Facilities for Unclassified and Class I, Zone 0, Zone 1 and Zone 2 Locations
RP 14J Design and Hazards Analysis for Offshore Production Facilities
RP 75 Development of a Safety and Environmental Management Program for Offshore
Operations and Facilities
RP 500 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I, Division 1 and Division 2
RP 505 Recommended Practice for Classification of Locations for Electrical Installations at
Petroleum Facilities Classified as Class I, Zone 0, Zone 1 and Zone 2
RP 520 Sizing, Selection, and Installation of Pressure-relieving Devices in Refineries
RP 521 Guide for Pressure-relieving and Depressurizing Systems
RP 2003 Protection Against Ignitions Arising Out of Static, Lightning, and Stray Currents
Publ 2030 Application of Fixed Water Spray Systems for Fire Protection in the Petroleum
and Petrochemical Industries
Publ 2218 Fireproofing Practices in Petroleum and Petrochemical Processing Plants
RP T-1 Orientation Programs for Personnel Going Offshore for the First Time266

－ 259 －

National Fire Codes Fire Protection Handbook
B 163 Standard Methods of Fire Tests of Window Assemblies
D 2996 Standard Specifications for Filament Wound Reinforced Thermosetting Resin Pipe
D 4024 Standard Specification for Reinforced Thermosetting Resin (RTR) Flanges
E 84 Standard Methods of Test for Surface Burning Characteristics of Building Materials
E 119 Standard Test Methods for Fire Tests of Building Construction and Materials
E 152 Standard Methods of Fire Tests of Door Assemblies
E 814 Standard Methods of Through Penetration Fire Stops
UL 711 Classification, Rating, and Fire Testing of Class A B, and C Fire Extinguishers andfor Class D Extinguishers
or Agents for Use on Combustible Metals
UL 1709 Rapid Rise Fire Tests of Protection Materials for Structural Steel

21 Diesel Centrifugal Package:
API STD 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries

22 Emergency/Essential Generation:
IS/ISO 8528-1:2005 Reciprocating Internal Combustion Engine Driven Alternating Current
Generating Sets
ISO 3046-1, Reciprocating internal combustion engines — Performance — Part 1:
Declarations of power, fuel and lubricating oil consumptions, and test methods —Additional requirements for engines for general use
ISO 8528-2, Reciprocating internal combustion engine driven alternating current
generating sets — Part 2: Engines
ISO 8528-3, Reciprocating internal combustion engine driven alternating current
generating sets — Part 3: Alternating current generators for generating sets
ISO 8528-4, Reciprocating internal combustion engine driven alternating current
generating sets — Part 4: Controlgear and switchgear
ISO 8528-5, Reciprocating internal combustion engine driven alternating current
generating sets — Part 5: Generating sets

267

－ 260 －

23 Gas Turbine Generation:
ISO 19859:2016, Gas turbine applications — Requirements for power generation
ISO 128-1, Technical drawings — General principles of presentation — Part 1: Introduction
and index
ISO 1461, Hot dip galvanized coatings on fabricated iron and steel articles — Specifications
and test methods
ISO 1940-1:2003, Mechanical vibration — Balance quality requirements for rotors in aconstant (rigid) state — Part 1: Specification and verification of balance tolerances
ISO 2314:2009, Gas turbines — Acceptance tests
ISO 2409, Paints and varnishes — Cross-cut test
ISO 2533, Standard AtmosphereISO 2592, Determination of flash and fire points — Cleveland open cup method
ISO 2909, Petroleum products — Calculation of viscosity index from kinematic viscosity
ISO 2954, Mechanical vibration of rotating and reciprocating machinery — Requirements
for instruments for measuring vibration severity
ISO 3016, Petroleum products — Determination of pour point
ISO 3104, Petroleum products — Transparent and opaque liquids — Determination ofkinematic viscosity and calculation of dynamic viscosity
ISO 3448, Industrial liquid lubricants —24 Aviation Re-fueling Package:
CAP 437
2010 MODU Code2014 SOLAS

25 Utility Hydrocarbon Pumps:
API STD 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1:
Dimensions, tolerances and designation

268－ 261 －

ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 261, ISO general purpose metric screw threads — General planISO 262, ISO general purpose metric screw threads — Selected sizes for screws, bolts andnuts
ISO 281:2007, Rolling bearings — Dynamic load ratings and rating life
ISO 286 (all parts), ISO system of limits and fits
ISO 724, ISO general-purpose metric screw threads — Basic dimensions
ISO 965 (all parts), ISO general-purpose metric screw threads — Tolerances
ISO 1940-1, Mechanical vibration — Balance quality requirements for rotors in a constant(rigid) state — Part 1: Specification and verification of balance tolerances
ISO 3117, Tangential keys and keyways
ISO 4200, Plain end steel tubes, welded and seamless — General tables of dimensions andmasses per unit length
ISO 5753, Rolling bearings — Radial internal clearance
ISO 7005-1, Metallic flanges — Part 1: Steel flanges for industrial and general service
piping systems
ISO 7005-2, Metallic flanges — Part 2: Cast iron flanges
ISO 8501 (all parts), Preparation of steel substrates before application of paints and related
products — Visual assessment of surface cleanlinessISO 9606 (all parts), Approval testing of welders — Fusion welding)
ISO 9906, Rotodynamic pumps — Hydraulic performance acceptance tests)
ISO 10438:2007 (all parts), Petroleum, petrochemical and natural gas industries —Lubrication, shaft-sealing and control-oil systems and auxiliaries
ISO 10441, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — Special-purpose applications
ISO 10721-2, Steel structures — Part 2: Fabrication and erection

269－ 262 －

ISO 11342, Mechanical vibration — Methods and criteria for the mechanical balancing offlexible rotors
ISO 14120, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards
ISO 14691, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — General-purpose applications
ISO 15156-1, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 1: General principles for selection of
cracking-resistant materials
ISO 15609 (all parts), Specification and qualification of welding procedures for metallic
materials — Welding procedure specification
ISO 15649, Petroleum and natural gas industries — Piping
ISO/TR 17766, Centrifugal pumps handling viscous liquids — Performance corrections
ISO 21049:2004, Pumps — Shaft sealing systems for centrifugal and rotary pumps
IEC 60034-1, Rotating electrical machines — Part 1: Rating and performance
IEC 60034-2-1, Rotating electrical machines — Part 2-1: Standard methods for determining
losses and efficiency from tests (excluding machines for traction vehicles)
IEC 60079 (all parts), Electrical apparatus for explosive gas atmospheres)
EN 953, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards
EN 13445 (all parts), Unfired pressure vessels
EN 13463-1, Non-electrical equipment for use in potentially explosive atmospheres — Part
1: Basic method and requirements
ANSI/ABMA 7, Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except
Tapered Roller Bearings) Conforming to Basic Boundary Plan)ANSI/AGMA 9000, Flexible Couplings — Potential Unbalance Classification5)
ANSI/AGMA 9002, Bores and Keyways for Flexible Couplings (Inch Series)
ANSI/AMT B15.1, Safety Standard for Mechanical Power Transmission Apparatus)270－ 263 －ANSI/API Std 541, Form-Wound Squirrel-Cage Induction Motors — 500 Horsepower andLargerANSI/API Std 611, General-Purpose Steam Turbines for Petroleum, Chemical, and Gas
Industry Services
ANSI/API Std 670, Machinery Protection Systems
ANSI/API Std 671/ISO 10441, Special Purpose Couplings for Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified Inch Screw Threads, UN and UNR Thread Form)ANSI/ASME B16.1, Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24
Metric/Inch Standard
ANSI/ASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded
ANSI/ASME B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300
ANSI/ASME B16.47, Larger Diameter Steel Flanges: NPS 26 Through NPS 60
ANSI/ASME B18.18.2M, Inspection and Quality Assurance for High-Volume Machine
Assembly Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests
ANSI/HI 2.6, American National Standard for Vertical Pump Tests
API Std 547, General-Purpose Form-Wound Squirrel Cage Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear Units for Petroleum, Chemical and Gas Industry
Services
ASME, Boiler and pressure vessel code BPVC, Section V, Nondestructive Examination
ASME, Boiler and pressure vessel code BPVC, Section VIII, Rules for Construction ofPressure Vessels
ASME, Boiler and pressure vessel code BPVC, Section IX, Welding and Brazing
Qualifications271－ 264 －

DIN 910, Heavy-duty hexagon head screw plugs)
IEEE 841, IEEE Standard for Petroleum and Chemical Industry — Severe Duty Totally
Enclosed Fan-Cooled (TEFC) Squirrel Cage Induction Motors — Up to and Including 500 hp)
MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other
Piping Components — Visual Method for Evaluation of Surface Irregularities)
NACE MR0103, Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum
Refining Environments)
NFPA 70:2008, National Electrical Code)SSPC SP 6, Commercial Blast Cleaning)

26 Inert Gas Generation:
ISO 13577-3:2016, Industrial furnaces and associated processing equipment — Safety —Part 3: Generation and use of protective and reactive atmosphere gases
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 5817, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beamwelding excluded) — Quality levels for imperfections
ISO 7005-1, Metallic flanges — Part 1: Steel flanges
ISO 7005-2, Metallic flanges — Part 2: Cast iron flanges
ISO 8434-1, Metallic tube connections for fluid power and general use — Part 1: 24 degree
cone connectors
ISO 8434-2, Metallic tube connections for fluid power and general use — Part 2: 37 degree
flared connectors
ISO 8434-3, Metallic tube connections for fluid power and general use — Part 3: O-ring faceseal connectors
ISO 12100, Safety of machinery — General principles for design — Risk assessment andrisk reduction
ISO 13574:2015, Industrial furnaces and associated processing equipment — Vocabulary272－ 265 －

ISO 13577-1:2012, Industrial furnaces and associated processing equipment — Safety —Part 1: General requirements
ISO 13577-2:2014, Industrial furnaces and associated processing equipment — Safety —Part 2: Combustion and fuel handling systems
ISO 13577-4, Industrial furnace and associated processing equipment — Safety — Part 4:
Protective systems
ISO 13849-1, Safety of machinery — Safety-related parts of control systems — Part 1:
General principles for design
ISO 19879, Metallic tube connections for fluid power and general use — Test methods forhydraulic fluid power connections
ISO 23551-1, Safety and control devices for gas burners and gas-burning appliances —Particular requirements — Part 1: Automatic and semi-automatic valves
ISO 23551-2, Safety and control devices for gas burners and gas-burning appliances —Particular requirements — Part 2: Pressure regulators
IEC 60730-2-5:2011, Automatic electrical controls for household and similar use—Part 2-5:
Particular requirements for automatic electrical burner control systems
IEC 60730-2-6:2007, Automatic electrical controls for household and similar use—Part 2-6:
Particular requirements for automatic electrical pressure sensing controls including
mechanical requirements

27 Process Non-hydrocarbon Pressure Vessels:
ISO 16528-1:2007 Boilers and pressure vessels — Part 1: Performance requirements
ISO 16528 Part 2: Procedures for fulfilling the requirements of ISO 16528-1

28 Produced Water Treatment Package:
29 Low Pressure Process Hydrocarbon Pressure Vessels:
ASME Boiler and Pressure Vessel Code Section VIII/ISO16528-1.
API Std. 527 - Seat Tightness of Pressure Relief Valves
ASME B1.1 - Unified Inch Screw Threads (UN and UNR Thread Form)ANSI/ASME B1.20.1 - Pipe Threads, General Purpose (Inch)ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings, Classes 25, 125, and 250

273－ 266 －

ASME B16.5 - Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24 Metric/InchStandard
ASME B16.9 - Factory‐Made Wrought Buttwelding Fittings
ASME B16.11 - Forged Fittings, Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy Threaded Fittings, Classes 125 and 250
ASME B16.20 - Metallic Gaskets for Pipe Flanges — Ring‐Joint, Spiral– Wound, andJacketed
ASME B16.24 - Cast Copper Alloy Pipe Flanges and Flanged Fittings, Class 150, 300, 600,
900, 1500, and 2500
ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings, Class 150 and 300
ASME B16.47 - Large Diameter Steel Flanges, NPS 26 Through NPS 60 Metric/InchStandard
ASME B18.2.2 - Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex
Flange, and Coupling Nuts (Inch Series)
ASME B36.10M - Welded and Seamless Wrought Steel Pipe
ASME PCC‐1 - Guidelines for Pressure Boundary Bolted Flange Joint Assembly
ASME PCC‐2 - Repair of Pressure Equipment and Piping
ASME PTC 25 - Pressure Relief Devices
ASME QAI‐1 - Qualifications for Authorized Inspection
ACCP - ASNT Central Certification Program
ANSI/ASNT CP‐189 - ASNT Standard for Qualification and Certification of Nondestructive
Testing Personnel
ASNT SNT-TC-1A - Recommended Practice for Personnel Qualification and Certification in
Nondestructive Testing
ASTM D56 - Standard Test Method for Flash Point by Tag Closed Tester
ASTM D93 - Standard Test Methods for Flash Point by Pensky‐Martens Closed Cup Tester
ASTM E3 - Standard Guide for Preparation of Metallographic Specimens
ANSI/API Std. 521 - Pressure Relieving and Depressuring Systems
ASTM E125 - Standard Reference Photographs for Magnetic Particle Indications on Ferrous
Castings
ASTM E140 - Standard Hardness Conversion Tables for Metals Relationship Among Brinell
Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness,and Scleroscope Hardness
ASTM E186 - Standard Reference Radiographs for Heavy‐Walled [2 to 41/2‐in. (51 to
114‐mm)] Steel Castings
ASTM E208 - Standard Test Method for Conducting Drop‐Weight Test to Determine Nil–
Ductility Transition Temperature of Ferritic Steels274－ 267 －

ASTM E280 - Standard Reference Radiographs for Heavy‐Walled [41/2 to 12‐in. (114 to
305‐mm)] Steel Castings
ASTM E446 - Standard Reference Radiographs for Steel Castings up to 2 in. (51 mm) in
Thickness
ANSI/UL‐969 - Marking and Labeling Systems
ISO 148‐1 - Metallic Materials — Charpy Pendulum Impact Test Part 1: Test Method
ISO 148‐2 - Metallic Materials — Charpy Pendulum Impact Test Part 2: Verification of
Testing Machines
ISO 148‐3 - Metallic Materials — Charpy Pendulum Impact Test Part 3: Preparation andCharacterization of Charpy V-Notch Test Pieces for Indirect Verification of Pendulum
Impact Machines
ASME B1.13M - Metric Screw Thread — M Profile
ASME B1.21M - Metric Screw Thread — MJ Profile
ASME B18.2.3.3M - Metric Heavy Hex Screws
ASME B18.2.3.5M - Metric Hex Bolts
ASME B18.2.3.6M - Metric Heavy Hex Bolts
ASME B18.2.6M - Metric Fasteners for Use in Structural Applications
ASTM C695 - Standard Test Method for Compressive Strength of Carbon and Graphite
ASTM C709 - Standard Terminology Relating to Manufactured Carbon and Graphite
ASTM E4 - Standard Practices for Force Verification of Testing Machines
ASTM E177 - Standard Practice for Use of the Terms Precision and Bias in ASTM Test
Methods
ASTM E691 - Standard Practice for Conducting an Interlaboratory Study to Determine thePrecision of a Test Method
ANSI/AWS A4.2M - Standard Procedures for Calibrating Magnetic Instruments to Measure theDelta Ferrite Content of Austenitic and Duplex Ferritic-Austenitic Stainless Steel Weld Metal

30 PIG Launcher and receiver package:
ASME B31.X
B31.3

31 Fuel Gas Treatment Package:
ASME Section VIII - Pressure Vessel
ANSI B31.3/ANSI B31.3 – Piping
ASME Section IX - Pipe FabAWS D1.1 - Structural Steel Assembly275－ 268 －

API RP 14C

32 Low Pressure Process Hydrocarbon Pumps:
API STD 610
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1:
Dimensions, tolerances and designation
ISO 261, ISO general purpose metric screw threads — General planISO 262, ISO general purpose metric screw threads — Selected sizes for screws, bolts andnuts
ISO 281:2007, Rolling bearings — Dynamic load ratings and rating life
ISO 286 (all parts), ISO system of limits and fits
ISO 724, ISO general-purpose metric screw threads — Basic dimensions
ISO 965 (all parts), ISO general-purpose metric screw threads — Tolerances
ISO 1940-1, Mechanical vibration — Balance quality requirements for rotors in a constant(rigid) state — Part 1: Specification and verification of balance tolerances
ISO 3117, Tangential keys and keyways
ISO 4200, Plain end steel tubes, welded and seamless — General tables of dimensions andmasses per unit length
ISO 5753, Rolling bearings — Radial internal clearance
ISO 7005-1, Metallic flanges — Part 1: Steel flanges for industrial and general service
piping systems
ISO 7005-2, Metallic flanges — Part 2: Cast iron flanges
ISO 8501 (all parts), Preparation of steel substrates before application of paints and related
products — Visual assessment of surface cleanlinessISO 9606 (all parts), Approval testing of welders — Fusion welding1)
ISO 9906, Rotodynamic pumps — Hydraulic performance acceptance tests2)
ISO 10438:2007 (all parts), Petroleum, petrochemical and natural gas industries —Lubrication, shaft-sealing and control-oil systems and auxiliaries
ISO 10441, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — Special-purpose applications
ISO 10721-2, Steel structures — Part 2: Fabrication and erection
ISO 11342, Mechanical vibration — Methods and criteria for the mechanical balancing offlexible rotors
ISO 14120, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards276－ 269 －

ISO 14691, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — General-purpose applications
ISO 15156-1, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 1: General principles for selection of
cracking-resistant materials
ISO 15609 (all parts), Specification and qualification of welding procedures for metallic
materials — Welding procedure specification
ISO 15649, Petroleum and natural gas industries — Piping
ISO/TR 17766, Centrifugal pumps handling viscous liquids — Performance corrections
ISO 21049:2004, Pumps — Shaft sealing systems for centrifugal and rotary pumps
IEC 60034-1, Rotating electrical machines — Part 1: Rating and performance
IEC 60034-2-1, Rotating electrical machines — Part 2-1: Standard methods for determining
losses and efficiency from tests (excluding machines for traction vehicles)
IEC 60079 (all parts), Electrical apparatus for explosive gas atmospheres3)
EN 953, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards
EN 13445 (all parts), Unfired pressure vessels
EN 13463-1, Non-electrical equipment for use in potentially explosive atmospheres — Part
1: Basic method and requirements
ANSI/ABMA 7, Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except
Tapered Roller Bearings) Conforming to Basic Boundary Plan 4)
ANSI/AGMA 9000, Flexible Couplings — Potential Unbalance Classification5)
ANSI/AGMA 9002, Bores and Keyways for Flexible Couplings (Inch Series)
ANSI/AMT B15.1, Safety Standard for Mechanical Power Transmission Apparatus6)
ANSI/API Std 541, Form-Wound Squirrel-Cage Induction Motors — 500 Horsepower andLargerANSI/API Std 611, General-Purpose Steam Turbines for Petroleum, Chemical, and Gas
Industry Services
ANSI/API Std 670, Machinery Protection Systems
ANSI/API Std 671/ISO 10441, Special Purpose Couplings for Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified Inch Screw Threads, UN and UNR Thread Form7)
ANSI/ASME B16.1, Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24
Metric/Inch Standard
ANSI/ASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded
ANSI/ASME B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300

277－ 270 －ANSI/ASME B16.47, Larger Diameter Steel Flanges: NPS 26 Through NPS 60
ANSI/ASME B18.18.2M, Inspection and Quality Assurance for High-Volume Machine
Assembly Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests
ANSI/HI 2.6, American National Standard for Vertical Pump Tests
API Std 547, General-Purpose Form-Wound Squirrel Cage Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear Units for Petroleum, Chemical and Gas Industry
Services
ASME, Boiler and pressure vessel code BPVC, Section V, Nondestructive Examination
ASME, Boiler and pressure vessel code BPVC, Section VIII, Rules for Construction ofPressure Vessels
ASME, Boiler and pressure vessel code BPVC, Section IX, Welding and Brazing
Qualifications
DIN 910, Heavy-duty hexagon head screw plugs9)IEEE 841, IEEE Standard for Petroleum and Chemical Industry — Severe Duty Totally
Enclosed Fan-Cooled (TEFC) Squirrel Cage Induction Motors — Up to and Including 500 hp10)
MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other
Piping Components — Visual Method for Evaluation of Surface Irregularities11)
NACE MR0103, Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum
Refining Environments
NFPA 70:2008, National Electrical Code13)
SSPC SP 6, Commercial Blast Cleaning14)

33 High Pressure Hydrocarbon Pressure Vessels:
ASME Boiler and Pressure Vessel Code Section VIII/ISO16528-1.
API Std. 527 - Seat Tightness of Pressure Relief Valves
ASME B1.1 - Unified Inch Screw Threads (UN and UNR Thread Form)ANSI/ASME B1.20.1 - Pipe Threads, General Purpose (Inch)ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings, Classes 25, 125, and 250
ASME B16.5 - Pipe Flanges and Flanged Fittings, NPS 1/2 Through NPS 24 Metric/InchStandard
ASME B16.9 - Factory‐Made Wrought Buttwelding Fittings
ASME B16.11 - Forged Fittings, Socket‐Welding and Threaded
ASME B16.15 - Cast Copper Alloy Threaded Fittings, Classes 125 and 250
ASME B16.20 - Metallic Gaskets for Pipe Flanges — Ring‐Joint, Spiral– Wound, andJacketed278－ 271 －

ASME B16.24 - Cast Copper Alloy Pipe Flanges and Flanged Fittings, Class 150, 300, 600,
900, 1500, and 2500
ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings, Class 150 and 300
ASME B16.47 - Large Diameter Steel Flanges, NPS 26 Through NPS 60 Metric/InchStandard
ASME B18.2.2 - Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex
Flange, and Coupling Nuts (Inch Series)
ASME B36.10M - Welded and Seamless Wrought Steel Pipe
ASME PCC‐1 - Guidelines for Pressure Boundary Bolted Flange Joint Assembly
ASME PCC‐2 - Repair of Pressure Equipment and Piping
ASME PTC 25 - Pressure Relief Devices
ASME QAI‐1 - Qualifications for Authorized Inspection
ACCP - ASNT Central Certification Program
ANSI/ASNT CP‐189 - ASNT Standard for Qualification and Certification of Nondestructive
Testing Personnel
ASNT SNT-TC-1A - Recommended Practice for Personnel Qualification and Certification in
Nondestructive Testing
ASTM D56 - Standard Test Method for Flash Point by Tag Closed Tester
ASTM D93 - Standard Test Methods for Flash Point by Pensky‐Martens Closed Cup Tester
ASTM E3 - Standard Guide for Preparation of Metallographic Specimens
ANSI/API Std. 521 - Pressure Relieving and Depressuring Systems
ASTM E125 - Standard Reference Photographs for Magnetic Particle Indications on Ferrous
Castings
ASTM E140 - Standard Hardness Conversion Tables for Metals Relationship Among Brinell
Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness,and Scleroscope Hardness
ASTM E186 - Standard Reference Radiographs for Heavy‐Walled [2 to 41/2‐in. (51 to
114‐mm)] Steel Castings
ASTM E208 - Standard Test Method for Conducting Drop‐Weight Test to Determine Nil–
Ductility Transition Temperature of Ferritic Steels
ASTM E280 - Standard Reference Radiographs for Heavy‐Walled [41/2 to 12‐in. (114 to
305‐mm)] Steel Castings
ASTM E446 - Standard Reference Radiographs for Steel Castings up to 2 in. (51 mm) in
Thickness
ANSI/UL‐969 - Marking and Labeling Systems
ISO 148‐1 - Metallic Materials — Charpy Pendulum Impact Test Part 1: Test Method
ISO 148‐2 - Metallic Materials — Charpy Pendulum Impact Test Part 2: Verification of
Testing Machines279－ 272 －

ISO 148‐3 - Metallic Materials — Charpy Pendulum Impact Test Part 3: Preparation andCharacterization of Charpy V-Notch Test Pieces for Indirect Verification of Pendulum
Impact Machines
ASME B1.13M - Metric Screw Thread — M Profile
ASME B1.21M - Metric Screw Thread — MJ Profile
ASME B18.2.3.3M - Metric Heavy Hex Screws
ASME B18.2.3.5M - Metric Hex Bolts
ASME B18.2.3.6M - Metric Heavy Hex Bolts
ASME B18.2.6M - Metric Fasteners for Use in Structural Applications
ASTM C695 - Standard Test Method for Compressive Strength of Carbon and Graphite
ASTM C709 - Standard Terminology Relating to Manufactured Carbon and Graphite
ASTM E4 - Standard Practices for Force Verification of Testing Machines
ASTM E177 - Standard Practice for Use of the Terms Precision and Bias in ASTM Test
Methods
ASTM E691 - Standard Practice for Conducting an Interlaboratory Study to Determine thePrecision of a Test Method
ANSI/AWS A4.2M - Standard Procedures for Calibrating Magnetic Instruments to Measure theDelta Ferrite Content of Austenitic and Duplex Ferritic-Austenitic Stainless Steel Weld Metal

34 Metering Package:
B31.3 - Process piping
ISO 17089 - ultrasonic gas meters

35 Fuel Gas Treatment Package – High Pressure Hydrocarbon:
ASME Section VIII - Pressure Vessel
ANSI B31.3/ANSI B31.3 – Piping
ASME Section IX - Pipe FabAWS D1.1 - Structural Steel Assembly
API RP 14C - for testing

36 High Pressure Process Hydrocarbon Pumps:
API STD 610
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1:
Dimensions, tolerances and designation ISO 228-1, Pipe threads where pressure-tight joints
are not made on the threads — Part 1: Dimensions, tolerances and designation
ISO 261, ISO general purpose metric screw threads — General plan280

－ 273 －

ISO 262, ISO general purpose metric screw threads — Selected sizes for screws, bolts andnuts
ISO 281:2007, Rolling bearings — Dynamic load ratings and rating life
ISO 286 (all parts), ISO system of limits and fits
ISO 724, ISO general-purpose metric screw threads — Basic dimensions
ISO 965 (all parts), ISO general-purpose metric screw threads — Tolerances
ISO 1940-1, Mechanical vibration — Balance quality requirements for rotors in a constant(rigid) state — Part 1: Specification and verification of balance tolerances
ISO 3117, Tangential keys and keyways
ISO 4200, Plain end steel tubes, welded and seamless — General tables of dimensions andmasses per unit length
ISO 5753, Rolling bearings — Radial internal clearance
ISO 7005-1, Metallic flanges — Part 1: Steel flanges for industrial and general service
piping systems
ISO 7005-2, Metallic flanges — Part 2: Cast iron flanges
ISO 8501 (all parts), Preparation of steel substrates before application of paints and related
products — Visual assessment of surface cleanlinessISO 9606 (all parts), Approval testing of welders — Fusion welding1)
ISO 9906, Roto-dynamic pumps — Hydraulic performance acceptance tests2)
ISO 10438:2007 (all parts), Petroleum, petrochemical and natural gas industries —Lubrication, shaft-sealing and control-oil systems and auxiliaries
ISO 10441, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — Special-purpose applications
ISO 10721-2, Steel structures — Part 2: Fabrication and erection
ISO 11342, Mechanical vibration — Methods and criteria for the mechanical balancing offlexible rotors
ISO 14120, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards
ISO 14691, Petroleum, petrochemical and natural gas industries — Flexible couplings formechanical power transmission — General-purpose applications
ISO 15156-1, Petroleum and natural gas industries — Materials for use in H2S-containing
environments in oil and gas production — Part 1: General principles for selection of
cracking-resistant materials
ISO 15609 (all parts), Specification and qualification of welding procedures for metallic
materials — Welding procedure specification
ISO 15649, Petroleum and natural gas industries — Piping
ISO/TR 17766, Centrifugal pumps handling viscous liquids — Performance corrections
ISO 21049:2004, Pumps — Shaft sealing systems for centrifugal and rotary pumps

281－ 274 －

IEC 60034-1, Rotating electrical machines — Part 1: Rating and performance
IEC 60034-2-1, Rotating electrical machines — Part 2-1: Standard methods for determining
losses and efficiency from tests (excluding machines for traction vehicles)
IEC 60079 (all parts), Electrical apparatus for explosive gas atmospheres
EN 953, Safety of machinery — Guards — General requirements for the design andconstruction of fixed and movable guards
EN 13445 (all parts), Unfired pressure vessels
EN 13463-1, Non-electrical equipment for use in potentially explosive atmospheres — Part
1: Basic method and requirements
ANSI/ABMA 7, Shaft and Housing Fits for Metric Radial Ball and Roller Bearings (Except
Tapered Roller Bearings) Conforming to Basic Boundary Plan 4)
ANSI/AGMA 9000, Flexible Couplings — Potential Unbalance Classification5)
ANSI/AGMA 9002, Bores and Keyways for Flexible Couplings (Inch Series)
ANSI/AMT B15.1, Safety Standard for Mechanical Power Transmission Apparatus6)
ANSI/API Std 541, Form-Wound Squirrel-Cage Induction Motors — 500 Horsepower andLargerANSI/API Std 611, General-Purpose Steam Turbines for Petroleum, Chemical, and Gas
Industry Services
ANSI/API Std 670, Machinery Protection Systems
ANSI/API Std 671/ISO 10441, Special Purpose Couplings for Petroleum, Chemical and Gas
Industry Services
ANSI/ASME B1.1, Unified Inch Screw Threads, UN and UNR Thread Form7)
ANSI/ASME B16.1, Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125 and 250
ANSI/ASME B16.5, Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24
Metric/Inch Standard
ANSI/ASME B16.11, Forged Steel Fittings, Socket-Welding and Threaded
ANSI/ASME B16.42, Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300
ANSI/ASME B16.47, Larger Diameter Steel Flanges: NPS 26 Through NPS 60
ANSI/ASME B18.18.2M, Inspection and Quality Assurance for High-Volume Machine
Assembly Fasteners
ANSI/ASME B31.3, Process Piping
ANSI/HI 1.6, Centrifugal Tests8)
ANSI/HI 2.6, American National Standard for Vertical Pump Tests
API Std 547, General-Purpose Form-Wound Squirrel Cage Induction Motors — 250
Horsepower and Larger
API Std 677, General-Purpose Gear Units for Petroleum, Chemical and Gas Industry
Services282－ 275 －

ASME, Boiler and pressure vessel code BPVC, Section V, Nondestructive Examination
ASME, Boiler and pressure vessel code BPVC, Section VIII, Rules for Construction ofPressure Vessels
ASME, Boiler and pressure vessel code BPVC, Section IX, Welding and Brazing
Qualifications
DIN 910, Heavy-duty hexagon head screw plugs9)IEEE 841, IEEE Standard for Petroleum and Chemical Industry — Severe Duty Totally
Enclosed Fan-Cooled (TEFC) Squirrel Cage Induction Motors — Up to and Including 500
hp10)
MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other
Piping Components — Visual Method for Evaluation of Surface Irregularities11)
NACE MR0103, Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum
Refining Environments
NFPA 70:2008, National Electrical Code13)
SSPC SP 6, Commercial Blast Cleaning14)

37 Gas Compressor Package:
ISO 13707
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1:
Dimensions, Tolerances and Designation.
ISO 261, ISO general-purpose metric screw threads — General plan.
ISO 262, ISO general-purpose metric screw threads — Selected sizes for screws, bolts andnuts.
ISO 281-1, Rolling bearings — Dynamic load ratings and rating life — Part 1: Calculation
methods.
ISO 1217, Displacement compressors — Acceptance tests.
ISO 7005-1, Metallic flanges — Part 1: Steel flanges.
ISO 7005-2, Metallic flanges — Part 2: Cast iron flanges.
ISO 8501-1, Preparation of steel substrates before application of paints and related products— Visual assessment of surfaces cleanliness. Part 1: Rust grades and preparation grades of
uncoated steel substrates and of steel substrates after overall removal of previous coatings.
ISO 10436, Petroleum and natural gas industries — General-purpose steam turbines forrefinery service.
ISO 10437, Petroleum and natural gas industries — Special-purpose steam turbines forrefinery service.
ISO 10438-2, Petroleum and natural gas industries — Lubrication, shaft-sealing andcontrol-oil systems and auxiliaries — Part 2: Special-purpose oil systems.
ISO 10441, Petroleum and natural gas industries — Flexible couplings for mechanicalpower transmission — Special-purpose applications.

283－ 276 －

ISO 13691, Gears — High-speed special-purpose gear units for the petroleum, chemical andgas industries.
ISO 13706, Petroleum and natural gas industries — Air-cooled heat exchangers.
ISO 14691, Petroleum and natural gas industries — Flexible couplings for mechanicalpower transmission — General purpose applications.
ISO 16812, Petroleum and natural gas industries — Shell and tube heat exchangers.
IEC 60034-1, Rotating electrical machines — Part 1: Rating and performance.
IEC 60079-0, Electrical apparatus for explosive gas atmospheres — Part 0: General
requirements.
IEC 60529, Degrees of protection provided by enclosures (IP codes).
IEC 60848, Preparation of function charts for control systems.
ANSI B 1.20.1, Pipe Threads, General Purpose (Inch).
ANSI B 16.5, Pipe Flanges and Flanged Fittings.
ANSI B 31.3, Process Piping.
API RP 520/1, Sizing, Selection and Installation of Pressure Relieving Devices in Refineries— Part 1: Sizing and selection.
API RP 520/2, Sizing, Selection and Installation of Pressure Relieving Devices in Refineries— Part 2: Installation.
API Std 526, Flanged Steel Pressure Relief Valves.
API Std 614, Lubrication, Shaft Sealing and Control Oil Systems And Auxiliaries For
Petroleum, Chemical and Gas Industry Service.
API Std 670, Vibration, Axial-Position, and Bearing-Temperature Monitoring Systems.
ASME3), Boiler and Pressure Vessel Code 1998.
ASTM A 106, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature
Service.
ASTM A 193M, Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials
for High-Temperature Service.
ASTM A 194M, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for HighPressure or High-Temperature Service or Both.
ASTM A 216M, Standard Specification for Steel Castings, Carbon, Suitable for Fusion
Welding, for High-Temperature Service.
ASTM A 247, Standard Test Method for Evaluating the Microstructure of Graphite in Iron
Castings.
ASTM A 269, Standard Specification for Seamless and Welded Austenitic Stainless Steel
Tubing for General Service.
ASTM A 278M, Standard Specification for Gray Iron Castings for Pressure-Containing
Parts for Temperatures Up to 650°F.
ASTM A 307, Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile
Strength.

284－ 277 －

ASTM A 312M, Standard Specification for Seamless and Welded Austenitic Stainless Steel
Pipes.
ASTM A 320M, Standard Specification for Alloy Steel Bolting Materials for LowTemperature Service.
ASTM A 388M, Standard Practice for Ultrasonic Examination of Heavy Steel Forgings.
ASTM A 395M, Standard Specification for Ferritic Ductile Iron Pressure-Retaining
Castings for Use at Elevated Temperatures.
ASTM A 503, Standard Specification for Ultrasonic Examination of Large Forged
Crankshafts.
ASTM A 536, Standard Specification for Ductile Iron Castings.
ASTM A 668, Standard Specification for Steel Forgings, Carbon and Alloy, for GeneralIndustrial Use.
ASTM E 94, Standard Guide for Radiographic Testing.
ASTM E 125, Standard Reference Photographs for Magnetic Particle Indications on Ferrous
Castings.
ASTM E 142, Standard Method for Controlling Quality of Radiographic Testing.
ASTM E 709, Standard Guide for Magnetic Particle Examination.

38 Drilling and Subsea equipment:(1)
Well Control System:
API 6A
API 16A
API 16C
API 64
API 16F(2)Derrick Systems:
API 4FAPI 8C
API 16F(3)
Drilling Fluid Conditioning Systems:(4)
Pipe/Tubular Handling Systems:
API 2CAPI 7K(5)
Subsea Production System/ Equipment:
API 17 A, 17O, 17Q, 17V, 17TR5, 17TR6, 17D, 17P, 17TR3, 17TR4, 17B, 17L2, 17J, 17K,
17L1, 17R, 17U, 17E, 17F, 17S, 17C, 17G, 17H, 17W

285－ 278 －

この報告書は、ボートレース事業の交付金による日本財団の助成金を受けて作成しました。

オフショア石油・ガス生産活動の標準化アプローチに関する基礎的調査
2018 年（平成 30 年）3 月発行
発行

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TEL 03-3502-2063 FAX 03-3503-1479
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