TTS10S SPUN SIZING MACHINE
TW10S WARPER
TCR-V/SV CREELTTS10SSPUN SIZING MACHINE

Weaving quality spun fabric on a high speed loom, such as an air jet loom,
requires yarns which are evenly sized, have even moisture percentage, and even elongation
with little fluff or yarn breakage.
The TTS10S breaks tradition. With a new structure and control for the size boxes anddrying cylinders, the TTS10S produces the best sized yarns for an air jet loom.

DryingCylinders located over the size boxes●Comfortable working environment●Even drying and increased drying efficiency
Driving system designed to maintain the residual
elongation of the sized yarns●Positively moving the pre-cylinders prevents
elongation loss during acceleration and deceleration.
●Semi-positive drive of the main cylinders absorbs heat
contraction during drying so yarn elongation is maintained.

DryingTake-up
Improved ease of use and easy control●Beam lifting and width adjustment with the turn of a switch●Initial winding control assures safe and easy beam replacement.
●With the 3-roller system, the comb is installed near the operator.
Yarn breakage repair is easy.
●The T-MDS Machine Data Station makes the TTS10S easy
to operate with a touch & view display.
●Optical safety guard sensor
Tension is controlled by an AC vector motor to assure accurate
control of take-up tension in a wider range.

Take-up
T-MDS Machine Data Station

Easy touch-panel operation with the color liquid crystal (TFT)
display
The sizing conditions recommended by T-Tech Japan are
indicated on the touch-panel.
●Enter the yarn kind, the thickness, the beam stand number,and the total ends/size box to show the best conditions.
Centralized operation control is possible with a LAN (Ethernet).
●Operation efficiency, alarm, troubleshooting, event history,
and sampling data are indicated graphically.
●Maintenance of style numbers and lot schedules.
In case of problems, the color display views where theproblem occurs with an illustration, while showing the cause
and checking procedure.

The T-Tech Japan-developed “Touchfree” vertical yarn sheet pull-out
system greatly assists air jet loom operations.

Beam standBeam standElectric feedback control of beam tension●The yarn sheet tension is measured in front of the size box
for feedback control.
●Adding the non-contact diameter detector can control thetension uniformly even during acceleration and deceleration.
●The computer precisely controls the braking of the combined
pneumatic cylinder and band brake.

SizingMulti-section drive

Sizing
The running yarn sheet has less disarrangement with the Touchfree vertical pull-out system.
●Improvement in operation and machine patrol●Great reduction in yarn-end problems (doubled yarn, taped yarn, sheet widening)
Quality beams with an even size pick-up are produced.
●The double-jacket size box together with the size liquid mixing and recirculation systemfor both the 1st and the 2nd size boxes produces size with an even concentrationand viscosity.
●The high-precision feeding device properly controls the stretch of the yarn sheet
while it is wetted in the sizing process.
●The roll for uniform squeeze produces widthwise even squeezing pressure andeven size pick up amount.
●The SQ squeezing pressure control automatically controls the squeezing pressure
for stop, low speed, high speed, acceleration, and deceleration.

AC vector motors individually drive each section. Accurate andrepeatable control is attained.
●Stretch can be individually set for the 1st and the 2nd size boxes.
●Using one or both size boxes is possible with the flip of a switch.
Easy maintenance and minimum power consumption●Because there is no mechanical frictional drive, maintenance is easy.
●One direct current power supply controls the AC vector motors,
so there is no wasted power consumption.
TTS10S

The size liquid in two size boxes circulates through thecavity box and is mixed so the size concentration and theviscosity are even in both boxes. The amount of size pickup on the yarn sheets that pass through the boxes is even.
The stretch can be independently controlled for the 1st and2nd sizing sections by the multi-section drive system. The
yarn sheet is pulled out of the size boxes to thepre-cylinders vertically without using a guide roll. Nothing
touches the yarn sheet. This
Touchfreesystemreduces fluff and yarn breakage. The lower frame
configuration arranges pre-cylinders close to the size boxes
so the free length of the yarn sheet is short. A wide rangeof yarns from thick to super fine (6S/1〜200S/1) can behandled.

Size liquid gently touches the yarns
without causing yarn sheet disturbance● Nip & twin squeeze (40kN squeeze)

An indirect heating system due to the double-jacket
structured size box reduces dilution of size liquid caused by
low temperature of size liquid. The result is a more even size
concentration and viscosity.
With a high-precision feeding device, the stretch of yarn
sheet is properly controlled while the yarn sheet is wetted in
the sizing process. As a result, various kinds of sizing
methods are available.
Less size gathers around the contact area of the 2nd
squeeze roll and stop marks are reduced. Arranging the 2nd
sizing roll in the size liquid keeps the roll clean. The size on
the roll surface does not dry out quickly. This reduces size
film on the roll surface. Even without a contact roll, the yarn
sheet is neat because the rolls are arranged so that theyarn sheet enters in the size after touching the 2nd
squeeze roll.

A mechanism gentle to the yarns
Two size boxes and the “Touchfree”
vertical yarn sheet pull-out system

TTS10S nip & twin squeeze system(40kN high-pressure squeeze)
1st squeeze rollMax. squeeze pressure: 15kN
1st sizing roll

2nd squeeze rollMax. squeeze pressure: 40kN

Size
Feeding device
Immersion roll

2nd sizing roll

Double-jacket size box
Tension detection roll

TTS10S dip & twin squeeze system(8 & 20kN low • medium-pressure squeeze)
2nd sizing roll
1st squeeze rollMax. squeeze pressure: 8kN● Dip & twin squeeze (20kN squeeze)
The immersion roll of the dipping type produces a yarn
sheet with little disarrangement. Since the 2nd sizing rolland the contact roll are eccentrically arranged, the size
liquid brought up by the contact roll gently touches the yarn
sheet. This enables the yarn sheet to run smoothly without
disturbance or disarrangement. It reduces doubled yarn or
taped yarn.
After the contact roll penetrates the yarns with size andremoves extra size, the final squeeze is done without
supplying size. This obtains a squeezing effect that is aslarge as a high-pressure squeeze (Max. 40kN) though it is
only medium pressure (Max. 20kN). The medium-pressure
squeeze produces soft sized yarns with sufficient
penetration. For medium and fine count yarns, fluff or yarn
breakage is reduced.

Dividing rod

Dividing rod
2nd squeeze rollMax. squeeze pressure:
20kN

Size
Feeding device
Immersion rollContact roll
1st sizing rollTension detection roll

Double-jacket size box

T-MDS Machine Data Station

Reliable and User-Friendly
Computer Control System

The T-MDS Machine Data Station integrates control of the TTS10S. The T-MDS
touch-key operation with its color graphic display is easy to use and facilitates
troubleshooting. The automatic setting function provides you with the optimum sizing
conditions recommended by T-Tech Japan in a simple operation on the display.
LAN communication (Ethernet) is possible on the T-MDS. Operation controls such as
the operation check and schedule setting can be made easily from the host computer
located in the office.
If the T-MDS fails, a fail-safe system instantly allows continual operation of condition
setting and viewing of all indicators.
[Standard functions of the T-MDS]● Individual indication and setting of the temperature, the tension,
the stretch and the squeezing pressure● Monitoring the operating status to find the checkpoints for troubleshooting● The operating conditions are automatically set, controlled, and monitored.
Changing the conditions during operation is also possible.
● Recommended sizing conditions are displayed by entering the yarn kind, the thickness,the beam stand number, and the total ends/size box.
● Up to 300 operating conditions can be registered. Mis-operation is prevented.
● Ethernet (LAN) communication is available.
[Optional device for the T-MDS]● The best moisture is kept with the combination moisture control.
● The SPM Size Pick Up Monitor detects and shows the size pick up amount in real time.
● The size concentration control system keeps the size concentration at the set value
to obtain even size concentration.
● The SST sub-terminal helps to set and indicate the conditions easily in case
the T-MDS is defective.
● The T-PMS T-Tech Japan Preparation Management System controls operationby the host computer.

Drive condition

Illustration monitor

Troubleshooting

T-PMS (Optional)

T-Tech Japan Preparation Management System

By installing the T-PMS T-Tech Japan Preparation
Management System in the host computer, thecentralized control over machines from the office canbe achieved.
The T-PMS helps unify the master control for setting
conditions between machines, resulting in fewer
mistakes in data setting and better production
control.
Data collected by the T-MDS is available on the hostcomputer. It is possible to control the operation
efficiency as well as to monitor the alarm and problem
status.
Data communication between each process is alsoavailable.

T-PMS(Host Computer)

T-MDS
TW10S No. 1

T-MDS
TW10S No. 2

T-MDS
TTS10S No. 1

T-MDS
TTS10S No. 2
Easy Operation and Quick Response
Digital stretch control
with a multi-section drive system

The individually driven AC vector motors are located in each take-up, drying, and sizing
section. Stretch is digitally controlled using the T-MDS Machine Data Station. The digitalelectric control provides high repeatability and control accuracy. Because of the individual
motor control, choosing to use one or both size boxes is simple. Sizing a small quantity ofyarns or high-twist yarns suitable for one size box is a breeze. Moreover, the 1st and 2nd size
boxes are controlled under different stretch settings. This makes sizing different kinds anddifferent thickness yarns easy. A 2-mode stretch setting for low or high speeds prevents
irregular tension due to heat contraction in low speed operation, producing sized warps of highquality. The stretch setting and its indication are done on the T-MDS Machine Data Station.
Higher reproductivity of stretch settings without errors maintains the quality of sized warps.
Total stretch indication
Between the 1st cylinder〜the take-up roll
Between the 2nd cylinder〜the take-up roll
Between the 2nd feed〜

Between the 1st feed 〜
the 1st size box

the 2nd size box

Between the 1st size box 〜
the 1st cylinder

Between the 2nd size box〜
the 2nd cylinderM
Speed
controllerM
Speed
controller

M

M

M

Speed
controller

Speedcontroller

Speedcontroller

Stretch setting

Even sizing
The TTS10S uses an indirect size heating systemby the double-jacket size box together with a size
liquid mixing and circulation system where the size
liquid flows from two size boxes to a single cavity
box to make the size concentration & viscosity
even. Lint and size residue are easily removed by
the large exchangeable filter.
The original roll arrangement prevents the yarns
from snarling, enabling sizing of a small number ofends like 500 ends/size box. Since all the roll
shafts are located over the size liquid, the size
liquid flows smoothly in the size box to decrease
size film and residue. Size liquid does not enter theroll shaft bearings so the durability of the bearings
is high and maintenance is easy.

Perfect fluff lay-down
The pre-cylinders have sufficient contact length withthe yarns and prevent rapid drying of the sized yarns.
This makes 4-sheet drying possible. Combined withwater-cooled dividing rods, perfect fluff lay-down isobtained. The short distance between the 2nd
squeeze roll and the cylinder prevents yarns fromsnarling. Even weak yarns or additionally twisted
yarns can be easily sized by using two size boxes.

The 2-rod system reduces accumulated size residue
and lint on the rod by making the yarn sheet contact
with the dividing rod on one side.

M
SpeedcontrollerM
Speed
controllerM
Tensioncontroller

Speed setting Take-up tension setting
T-MDS

Great improvement in operation
The size box can be accessed from any direction.

Access to rolls is easy. Thus, yarn repair work and lint removal from roll surfaces can be carriedout in a comfortable posture, so that safety and operation are noticeably improved.

Improved environment with an exhaust fan

The airflow generated by the exhaust fan installed above the size boxes provides an improved
working environment.

Even drying
The drying cylinders are arranged horizontally tomake drying conditions uniform for each sheet,
while also keeping the length of each yarn
sheet of each size box the same from the sizing
section to the take-up. This results in an
excellent warp yarn with even drying.

SQ Automatic Squeezing Pressure Controller

A squeeze roll for uniform squeeze

Individual squeezing pressure for
STOP ,LOW SPEED and HIGH SPEED can beset, and all can be controlled and displayed,
ensuring stable size pick up. Squeezingpressure for HIGH SPEED is automaticallyadjusted according to yarn speed.

It is important for sizing to apply widthwise
uniform squeezing pressure and to make thesize pick up amount even. The TTS10S
employs a squeeze roll with a structure foruniform squeeze. Even widthwise nipping is
obtained at any squeezing pressure.

Squeeze roll with a structure for uniform squeeze
Roll with uniform squeeze

Traditional type

Size Concentration Control (Optional)

The size concentration is automatically controlled according to the set value. Differences in the size
concentration - which greatly influences the size pick up amount - are reduced to achieve quality sizing.

Hot water tankSize supply tank

Hot water flow meter
Size supply valve
Hot water supply valve
Size level detector
Size concentration
detector

Size concentration controller

Cavity box

P
Size circulation pump

SPM Size Pick-up Monitor (Optional)

The SPM Size Pick-up Monitor uses air pressure to detect the amount of size liquid consumed in realtime. Because the size pick up amount is detected and displayed without delay, abnormalities can beprevented, making control accurate, simple, and productive.
Size level detector
Air

Size concentration
Yarn thickness

Cooker
Air purge device
Differential pressuretransmitter

Running yarn length
CPU device

Size pick-up
amount display

Valve
P
Blown in steam
amount detection

Temperature
controllerHighly Accurate Tension Control
Take-up tension control with
AC vector motor

The AC vector motor precisely controls the take-up tension in a wide range up
to 6000N (125m/min.) or 7500N (100m/min.). The take-up tension can be
set from the T-MDS. The tension control allows any take-up diameter for theloom beam barrel. For initial winding at loom beam exchange, the initial
winding controller assures simple and safe winding by controlling the feedingroll synchronously to the beam barrel diameter and beginning tension control
after completing the initial winding.

Tensiondetection

M

M

M

M

M

M

Speed setting

M

M

PG

PG

Speed
regulator

Tensioncontroller

Tension setting

Barrel diameter set

Taper setting

High-precision beam stand pull-out tension control
The pneumatic cylinder precisely controls the individual band brakes withtension feedback.
Using air pressure related to the beam diameter, the feedback control
stabilizes tension control even during acceleration and deceleration. The
feedback control uses a combination of accurate and quick-response electric

tension detection and touch-free winding diameter detection.
The independent and exclusive ruffles (brake wheel) on the stand frame arealso available. The vibration from warper's beam can be absorbed at the joint
section between the beam and the clutch for stable tension control.
(Optional)

Movable-type beam stand (Optional)

Tension control with two systems (Optional)
Different tension control systems are applied for the 1st and 2nd size boxes.

Operation Lifter (Optional)
Built in the front of the take-up section for easy operation.

Centralized Lubrication Device (Optional)
Automatic oil lubrications results in labor savings.

Size Cooking Device (Optional)

Automatic size viscosity measuring device (Optional)
Viscosity cup

Size dripping from the viscosity cup is detected with a minute electric current
and the size viscosity is automatically measured and displayed. It is
indispensable for quality sizing to accurately measure and control the size
viscosity.

T-MDS display
Air cylinder

Size
Size box

Reducing The Running Costs with Pre-Wet Sizing (Special Design)
A 20 ~ 40% reduction in the size
pick up amount is possible.

Pre-wetting the yarns makes it easy to penetrate them with size. Plus, size evenly
and efficiently adheres to the yarn surface, which reduces size pick up amount.
The sized yarns are soft and have less decrease of elongation. They help increase
productivity on air jet looms. Preventing the dilution of size by the moisturebrought by the wet yarns is an important technique. Adequate control can handle
the wide range of yarn thicknesses from thick to thin (6S/1 to 60S/1).
(The pre-wet sizing system might not be effective for some kinds of yarns.)

Size Concentration Control Device

The moisture brought by wet yarns is very different depending on the yarn kinds
and the yarn quantity even if the pressure is the same. Keeping the size
concentration is an indispensable technique for pre-wet sizing. It must be
controlled for each style. Use of the size concentration control device prevents
size dilution and allows sizing with constant size concentration. It makes
pre-wet sizing control easy.

■ Pre-wet sizing Type S

Upper rollMax. 100kN

Shower nozzle
2nd squeeze rollMax. 25kN

Guide roll
Lower
roll

Size

Hot water

Sizing roll
1st squeeze roll

Immersion roll
The Type S pre-wet sizing system is especially efficient for yarns thicker than 30S.

■ Pre-wet sizing Type W

2nd sizing rollUpper rollMax. 100kN

1st squeeze roll
Immersion roll

Lower
roll

2nd squeeze rollMax. 40kN

Size

Hot water
1st sizing roll
Immersion roll
The Type W pre-wet sizing system is a multi-function sizing system that can size thin yarns forhigh density fabrics that are not suitable for pre-wet sizing. This system can be used as the nip& twin squeeze sizing system with a feeding device by letting water out of the pre-wet tank.

TTS10SSPUN SIZING MACHINE

Dimensions
Unit: mm

20000
10000

K

J

A: TTS10S type sizing machine
Take-up:for AJL (190 cm)
Beam stand: for 20 beams with
800 mm flanges,
4 block type (Movable)
B: TTS10S control box
C: Transformer for power supply
D: Beam stand control box
E: TW10S warper (180 cm)
F: TCR-V creel:
774 spls.
Spindle pitch:
240 mm
G: Size cooking equipment
High pressure cooker: 1000 liters
Storage tank:
1200 liters
Return tank:1000 liters
H: Overhead rail:for 1.5〜2.0 tons
J: Beam conveyor
K: Beam weighing device

4400

5000

10000

1512

1850

4380

A

2230

4000
1240

500

28155

3000

9155

4000

Warp beam stocker

2100

C
B

1200 3096

4570

500

550

700
960

460
Ｈ

Ｈ

11620

Size cooking room

Boiler room

Ｈ
1800
2650
3400

3400

10000

J

68000

15000

10000

D
G

4000

1205

K

J

850

1695

3450

F

11152

16347

3500

E

3115

8498

8406

10

715

Specifications

General

Item
Model

TTS10S

Sizing system

Touchfree vertical pull-out system with 2 size boxes

Nominal take-up width

1700, 1900, 2100, 2300, 2500, 2800, 3400, 3600, 3900 mm

Sizing and drying width

1600, 1700, 1800, 2000, 2200 mm

Max. yarn speed

100 m/min., 125m/min.

Stretch control system

Digital stretch control with multi-section drive system

DryingSizingBeam standStand typeTake-up

Double deck system (Yarn feeding from the upper and the lower decks),
4-block system.

Optional equipment

1400, 2400 mm

Beam stand for sectional warper
Movable type beam standSpecial ruffle

No. of stands

12 to 24

Pull-out tension
control

Individual pneumatic band brake system,

Size box

2 size boxes

Sizing system

Dip & twin squeeze system

Nip & twin squeeze system

1st squeeze roll: Max. 8kN

1st squeeze roll: Max. 15kN

Feeding device

2nd squeeze roll: Max. 20kN

2nd squeeze roll: Max 40kN

Double-jacket size box

Squeezing pressure
controlWith SQ squeeze pressure controller

With SQ squeeze pressure controller

Control range: 1〜20kN

Control range: 1〜40kN

Cylinder location

Located above sizing section

Squeezing pressure

No. of cylinders

Cylinder drive system

OthersSpecifications

Tension control with two systems

Air pressure simultaneous control system, Feedback control
Size viscosity monitor

Pre-cylinder:

4 x 2 units

Main cylinder:

4

Size concentration control

Combination moisture control

Main cylinder: 6

Pre-cylinders:

Positive chain drive system with stretch regulator

Main cylinder:

Negative chain drive system with chain tension adjuster

Take-up system

AC vector drive

Waxing device

Kiss roller system (With a dissolving unit and an wax-supplying unit)

Take-up tension range

Max. 6000N (125m/min.), Max. 7500N (100m/min.)Operation lifterCut mark device
Static electricity eliminator
MirrorContact bar lifting device

Exclusive adapter system,
Loom beam mounting

Size pick up monitor

With automatic loom beam doffing device using vertical lifting by

Automatic wax supply

hydraulic cylinder and horizontal doffing by motor,
With initial winding controller

Max. flange diameter

1016 mm

Installed beam weightMax. 2,500 kg

Safety equipment

With photoelectric beam and swinging safety guard

Operation display

T-MDS Machine Data Station

Steam installation capacity

1200 kg/H

Electrical installation capacity

25kVA

Special design

Centralized lubrication device
30kVA
Pre-wet sizing

Note 1: Drawings, data, and photos in this brochure are subject to change without notice for improvements.
Note 2: The photos in this brochure partly include options.

11

Optimum for air jet looms.
Superb combination of warper and creel for spun yarns.

High speed
Yarn speeds up to 1300 m/min. can be set
with the T-MDS.

SafetyA powerful brake and safety bar ensure safe
operation.

Operationality
Operation control is easy with the T-MDS.

Even beam surface

Press roll

Warper’s beam lifting device (Optional)

A straight expansion comb is used. It is
attached close to the rolls making warp
drawing into the comb easy. The pitch of
the comb dents can be uniformly kept byextending or shortening the comb with ahandle and the beam surface becomes more
even. An even beam surface promises steadyand uniform tension in the next process.

The press roll presses the surface of the warps
on the warper’s beam, resulting in optimum
hardness and a smooth surface on the warps.
The kickback device protects yarns fromgenerating fluff at stoppage.

The beams are lifted by a pneumatic cylinderand beam doffing is driven by the brakemotor. These operations are easily made by
the selector switches. Manual handling is notnecessary.

Quick machine stop

Accurate measuring

The warper’s beam and every roll can be stopped
immediately by either the stop buttons, a yarn
dust detector, or by the yarn breakage sensors on
the creel. The safety brake works even when theelectric power is off.

Because the wound length is measured with thepress roll, the measurement is accurately done
without slippage. The accurate measurement
minimizes waste yarns in the next process.

T-MDS Machine Data Station

Computer control

Using a color liquid crystal (TFT) display and a touch panel, the T-MDS allows easy operation control. When a problem occurs, the color display showswhere the problem occurs with an illustration while showing the cause and checking procedure, resulting in easy maintenance.
Ethernet (LAN) communication is available on the T-MDS. Operation control including operation check and schedule setting can be made easily fromthe host computer in the office.
A fail-safe system is adopted for condition setting and viewing indicators if the T-MDS is in trouble.

Drive condition

Trouble display

Production schedule

Drive condition

T-MDS

LAN connection
Host PC in the office12

Reliable non-contact yarn breakage detection, which is kind to yarns.

Automatic yarn package frame replacement device (Optional)
The yarn packages are turned at the same time by driving motors.

Tensioner
A rod tensioner system with a movable rod is used. By setting three positions of
the movable rod at stopping, running and opening, tension is equalized, and theyarn breakage is easily repaired.
Softly brakes the yarn according to the machine stop/start setting to prevent the yarn fromloosening in acceleration and deceleration.

Fixed rod

Cutting device
Movable rod

Stop

Running

When exchanging yarn packages, a movable electric cutter cuts
yarns precisely and immediately.

Opening

The above figure shows the 2-rod type. A 3-rod or 4-rod type is also available.

Tension control device (Optional) Automatic adjustment for ballooning distanceThe creel tension is detected on thewarper’s main body section. From the
beginning to the end of the package,
the combined use of the rod position
control and the speed control pulls out
the yarns at a stable tension for winding
yarns on the beam. Even and stable
pull-out tension contributes to fewer
yarn breakage, resulting in a remarkableeffect, especially for fine yarns.

Yarn package diameter sensor(Optional)

The best distance between the yarn
package and the tension rod is calculated
based on the yarn package diameter
detected by the yarn package diameter
sensor, and the tension rod is broughtclose to the yarn package. As the distance
between the package and the tension
rod is properly kept to prevent multiple
balloons, yarn breakage is decreased.
Rod position control

Yarn breakage inspection
By adopting a photoelectric yarn breakage sensor, fewer yarn
guides are needed and fluff decreases.
It detects even fine yarn in low tension.
Because the detection part is automatically cleaned withintermittent blown air, lint does not accumulate.
Running yarns are detected without being touched. Whenyarn breaks, the T-MDS monitor displays the position, and theindication lamps on the top of each row of the creel light up sothat broken yarn can be immediately checked and repaired.

Balloon control

13

Specifications
OutlineTake-up system

Non-drum direct system

Take-up width

1600, 1700, 1800, 2000, 2200, 2400 mm

Yarn speed

20~1300 m/min. 20~1000 m/min

Max. flange diameter1000 mm (40 inches)

Max. take-up tension

250N

Main machine
Drive motor

11 kW, 15kW AC vector motor

Beam brake

Hydraulic disc brake

Beam lifting

Automatic operation by brake motor and pneumatic cylinder

Guide roll

Pneumatic disc brake

Windbreak screen

Swinging with operation

Press roll device

Concomitant use of pneumatic disc brake and hydraulic cylinder,
with kickback function

TensionApplied with creel tensioners

Comb section

Straight expansion comb system
Expansion, left & right movement: operated with handle
Up & down movement: 5 mm (automatic)

Traverse

0~30mmT-MDS

Counter, yarn speed, tension setting and display, alarm, event display

Options
Yarn dust detector

Photoelectric type

Yarn accumulating device

TCR-V Creel

TCR-SV Creel

Creel shape

V creelH creelTensioner

Rod tensioner

2-post washer type tensioner

Yarn breakage inspection

Photoelectric system (Non-contact type)Contact type dropper system

Yarn breakage indication

Concomitant use of each spindle and each row

Each step

Overrun prevention

Each spindle has an overrun preventer.

Cutting device

Electric cutter (Manual slide type)Package replacement

Rotary frame type (Electric type is optional.)

Rotary frame type

Lint cleaner (For sensors)

Air blowing system

Air blowing system

OptionTension control

Rod tension control

Ballooning distance control

With yarn package sensor

Balloon breaker

T-PMS (T-Tech Japan Preparation Management System)
LAN construction with the T-MDS machines and the computer in the office.
All the T-MDS machines are monitored with the computer in the office.

TW10S• Monitors the whole plant and the driving conditionsof each machine.
• Style data control• Operating schedule control• Report creation and control (Beam report, lot report)• Print function

No. 1

T-PMS
Host computer

T-MDS
LAN

TW10S

No. 2
T-MDS

TTS10S

No. 1

T-MDS
TTS10S

No. 2
T-MDS

1

Dimensions (For the warper with the maximum yarn speed 1300 m/min.)Unit: mmNominal width

L2

L1

A

Power supply AC 3-phase 25kVA (For conical 1300 m/min)
20 kVA (When provided with the shaft, 1000m/min)

Air supply (15A)

1615 (With shaft, diameter 1000 & 800)
1665 (For conical, diameter 800)
1695 (For conical, diameter 1000)

Max. 2872

1115 (Beam with shaft)
1059 (For conical, diameter 800)
1204 (For conical, diameter 1000)

3500

Nominal width
ConicalA
With shaft

1600
3250
3520

1700
3350
3620

1800
3450
3720

2000
3650
3920

2200
3850
4120

2400
4050
4320

Installation space requirements and spindle number for creel
Horizontal pitch 235 mm
Rows

29
33
36
39
43
46
49
53
56
59
63
66
69
73
76
79
83

Vertical pitch240
270
9 steps
8 steps
522
464
594
528
648
576
702
624
774
688
828
736
882
784
954
848
1008
896
1062
944
1134
1008
1188
1056
1242
1104
1314
1168
1216

Balloon breaker
Not provided
Provided
L1
L2
L1
L2
7909
7979
7857
8312
8729
8496
8677
8830
9531
9001
9478
9335
10332
9506
10279
9840
11152
10023
11099
10357
11953
10529
11900
10862
12754
11034
12072
11368
13574
11551
13522
11885
14375
12056
14323
12390
15177
12561
15124
12895
15997
13079
15944
13412
16798
13584
16745
13918
17599
14089
17546
14423
18419
14606
18367
14940
19220
15111
19168
15445

Horizontal pitch 285 mm
Vertical pitch300
330
7 steps
6 steps
462
504
546
602
644
686
742
784
826
882
924
966
1022

396
432
468
516
552
588
636
672
708
756
792
828
876
912
948
996

Balloon breaker
Not provided
Provided
L1
L2
L1
L2
10256
11191
12125
13155
14090
15025
16055
16989
17924
18954
19889
20823
21853
22788
23722
24752

9459
10048
10637
11287
11876
12466
13115
13704
14294
14943
15533
16122
16772
17361
17950
18600

10203
11138
12073
13103
14037
14972
16002
16937
17871
18901
19836
20771
21801
22735
23670
24700

9425
10015
10604
11254
11843
12432
13082
13671
14261
14910
15500
16089
16739
17328
17917
18657

Note: The maximum attachable yarn package diameter = efficient pitch – “a.” Standard value of “a” is 20 mm. (“a” changes depending on the yarn kind.)15

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