High-performance servo feeder for stamping presses

SeriesThe Ultimate Servo Feeder

The Ultimate Servo Feeder
Servo
FeederRoll

PAT.PEND.

SeriesThe Variax OPUS1 series is a high-performance servo feeder that is optimal for use in motor coreproduction lines for hybrid, PHEV, and EV car motors.
By integrating a high capacity servo motor and roll into one body, it achieves world-class performance. The driving servomotor is operated according to a unique cam curve. Servomotor and cam
curves are also used to control vertical roll motion and the release mechanism, allowing the OPUS
series to feed thin and soft materials.
The OPUS series control system is also equipped with a monitor function, diagnostic function, anda large monitor. Its communication function makes it possible to check the operation from a remotelocation. This combination greatly improves its operability.

Features● High-end model combining high speed, high precision andmultiple functions● The communication function allows you to check the status of

the operation from a remote location

Major Features:
Rapid stroke

max.
1000min-1

High-speed feed

more than

100m/min● Excellent operability with a security system
Applicable Material Shapes:● Various display functions● Global support for many languages, standards, and services● Can feed wide, thin, and soft materials

1

Thin plate

Materials withWire materials
diﬀerent shapes

Material width

max.
650mm

Product lines
High-performance servo feeder for stamping presses

Series

Peripheral equipment
An indexing/skewing drive system for rotating the
motor cores used for electric motors in automobiles.

SeriesThe Servo-dex EVR1 series is an indexing or skewing drive
system for rotating the motor core for production lines
making motor cores for hybrid, PHEV, and EV car motors.
By connecting a high-performance servo motor directly tothe motor core, it can index core stacks with high-speed
and high-torque, while allowing you to set the rotation
angle freely.
With fusion of a servo motor and a cam motion curve, highspeed and a variety rotational stacking build-ups are possible. This contributes to improved productivity of highquality motor cores.

Features● High-end model combining high speed, high precision and multiple functions● It also supports arbitrary rotation angle settings, and skew processing of the motor core
● The communication function allows you to check the status of the operation from a remote location● Its high precision positioning increases mold life.
● The combination of a servo driven feeder and a servo-dex device results in maximum motor core line

optimization2

Features

Performance suitable for motor core press line making electric motors for automobiles
Roll motion●Byadopting a high-performance servomotorand unique cam curve, high-precision material
feeding (± 0.03 mm or less) is achieved at highspeed (100 m / min or more)

Cam curve

2

6
4

1

0

0.5

1

−1

●Contributes to productivity and improving yield−2

High-performance motor

Original cam curve●The OPUS1 status can be checked and the feed

number can be switched by installing an optional
CC-Link IE for communication.

●A safe system can be configured by combining

this series with the optional press I/O device

Motor torque waveform

Safety system with excellent operability●Comes with a 15 inch, large touch panel giving

improved operability and visibility●Management of 5 levels of user privileges, withpasswords

15 inch touch panel

User management

Exceptional quality and reliability●Guaranteed reliable and stable operation due to our 40 years of experience

with feeder development and the use of our proprietary technology●Actual feed accuracy ± 0.03 mm●Patented design to protect against press vibration (PAT.)●Patented damping construction to protect the feed device (PAT.)

Safety function●When an emergency stop signal is input, thisfunction instantly cuts off power to the motor andstops all operation●Support to manual operations speed limit andhold-to run control switch●Roll release function when jamming occurs (option)●End-of-material detection signal output (optional)

Alarm screen

3

−2
−4

T

The communication function allows you to check the status of the operation from a remote location

Automatic operation screen

0

A

Ｖ

2
0

JOG screen−6Various display functions●Displays

the motor temperature and effective
torque value●Displays

the feed length, feed angle, release
angle, and gripping force●Displays the feed range and release range of the feeder●Displays the current angle or the speed of thepress machine

Automatic operation screen

Motor torque waveform

Can feed wide, thin, and soft materials●Due to the use of dual roll drives, it can reliably

feed materials with a lower gripping force

Global support for many language, standards, and services●Languages: Japanese, English, Chinese, Spanish,

and Korean

KOREA●IEC standard, CE standard (option), UL standard

CHINA(option)

INDIA

JAPAN

AMERICATHAILAND●We have service people living in Japan, the USA,

China, Korea, Thailand, and India

Easy to install in a press●Standardized side mounting and bracket mounting on presses

Mounting face

●The main body can be used for either left or right side

mounting

Side mounting plate (option)

Greatly improved roll cleaning ability●Easy access to the rolls through the large opening

4

Feeder specification
Feed components
Servo motor (for pilot release)

Roll shaft

Feed roll

Inlet guide ＊2

Material guide ＊1
Guide baseEncoder

Servo motor(for feeding)Material width guides＊1 and ＊2 are optional

Speciﬁcation table
Unit

OPUS1-200

OPUS1-300

OPUS1-450

OPUS1-650

Feed length

mm

1 to 200（999）

1 to 300（999）

1 to 450（999）

1 to 650（999）

Material thicknessmm

Gripping force

N

Pilot release lengthmmRoll opening dimension

mmMaterial widthmm

Model name

max 2

0.1

max 200

max 450

max 300

max 650

1,000

500

90

50

Standard air-cooled motor: up to 70 m/min,Standard water-cooled motor: 70 m/min, or more
Water-cooled high power motor: 80 m/min, or moreStandard air-cooled motor: up to 100 m/min,Standard water-cooled motor: 100 m/min, or more
Water-cooled high power motor: 120 m/min, or moredegMaximum feed speed m/min

Max 3

Max 2.5

Maximum number of strokes min−1
Minimum pilot release angle

min 3,000 to max 5,000

min 1,500 to max 3,000

Repeat accuracy

mm±0.03＊3

Air consumption

ℓ/min

200

Operating air pressureＭＰａ

0.5 to 0.6

Product weight

kg

220

415

240

Paint color

480

N1.5（Black）＊1 Please check the separate feed capacity diagram.
＊2 If the motor is water cooled, you will need to prepare your own cooling system (chiller) and hoses.
Use hoses with an inner diameter of φ9 mm.
When you are making or purchasing a chiller, select a chiller with the following speciﬁcations.
・Cooling capacity: You need a chiller for a standard 1.5 kw or higher capacity motor, and for a 4.2 kW or higher capacity motor.
・Minimum circulation rate: 7.0 L/min. ・Preset operating temperature maximum: 35˚C ・Please choose a chiller and pipes that do not contain copper.
＊3 This is the amount of air used for cooling an air-cooled motor air. (The motor capacity depends on the volume of cooling air supplied.)5/Dimensional drawing OPUS1-200/300

1000Same height with themounting surface ＊3

100

273

409

OPUS1-200[Unit：mm]
Guide base 2
80

Mounting
surface(2)φ10 +0.022, 12DP
0

φ255

0

235
190
145

255
55

Motor (for pilot release)

335

Guide base 1

165

0

379.5
165

Air inlet(for motor cooling)
φ8

142.5

Arrow
view A

75

0

75

142.5

0
(9)M10×1.5,
12 Effective DP

465

Air inlet(for pilot release)
φ8420

Feed motor

Material width
guidesMaterial guide (OP1 ＊2)

257.5

A

165
(Feed level)
Inlet guide(OP2 ＊2)

58.5
0

236.5
271.5

165
180

0

180
165

403.5

488

0
20

235
255

(4)M12×1.75, 24DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.
＊3: Please watch installation due to the same height of the mounting surface and the motor cover of this body.

150

0

150

323

Same height with themounting surface ＊3

459

OPUS1-300[Unit：mm]
Guide base 2
Mounting
surface0

φ255(2)φ10 +0.022, 12DP
0

80

235
190
145

255
55

Motor (for pilot release)

335

Guide base 1

215

379.5
0

215

Air inlet(for motor cooling)
φ8

192.5

Arrow
view A75

075(9)M10×1.5,
12 Effective DP

192.5

0

465
420

Air inlet(for pilot release)
φ8

Feed motor

Material width
guidesMaterial guide (OP1 ＊2)

257.5

A

165
(Feed level)
Inlet guide(OP2 ＊2)

58.5
0

286.5
321.5

215
230

0

230
215

403.5

538

235
255

0
20

(4)M12×1.75, 24DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ※2: OP1 and OP2 indicate when the option is installed.
＊3: Please watch installation due to the same height of the mounting surface and the motor cover of this body.

6

/Dimensional drawing OPUS1-450/650[Unit：mm]

225

0

225

OPUS1-450
Motor (for pilot release)

Guide base 2

Air inlet(for motor cooling)
φ8

80
0

φ255

(2)φ12 +0.027, 20DP
0
295
240
185

300
380

75
Guide base 1

Air inlet(for pilot release)
φ8

0

295

430

295

280

Arrow
view A

140

140

280

(9)M12×1.75, 24DP

0

0

572
530

Feed motor
335.5

Material width
guidesMaterial guide (OP1 ＊2)

203.5(Feed level)

A
Inlet guide (OP2 ＊2)

65.5
0
300
325
370
399

0

325
300

478

0
30

270
300

635

(4)M16×2, 32DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.

OPUS1-650[Unit：mm]

240

325

325

295

0

Air inlet(for motor cooling)
φ8(2)φ12 +0.027, 20DP
0

Guide base 2

185

80
0

75

φ255

380

240

140

0

140

240

380

0
(11)M12×1.75, 24DP

Arrow
view A

300
Motor (for pilot release)

380
430
395

Air inlet(for pilot release)
φ8

0

395

Guide base 1572
530
Feed motor
Material width
guidesMaterial guide (OP1 ＊2)

335.5
203.5
(Feed level)

A
Inlet guide(OP2 ＊2)

65.5
0

400
425
470
499

0

478
425
400

735

270
300

0
30

(4)M16×2, 32DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.

7Feed roll dimensional drawings
Separate rolls (standard)
OPUS1-200/300[Unit：mm]

OPUS1-450/650

A
B

C

E

D

F

6
（min）

D

C

6
（min）

R1

R1

R1

R1

Upper rollUpper roll

Lower roll

Lower roll

ClamperUpper roll shaft

Feed roll
Surface Treatment: Blast

Feed roll
Surface Treatment: Blast

Upper roll shaft

Clamper
Lower roll shaft

Lower roll shaft

Size of One-piece roll (option)[Unit：mm]

R1

R1

G

Upper roll

Lower roll

Feed roll
Surface Treatment: Blast＊1: There are 3 types of surface speciﬁcations for a single roll (both separate and built-in rolls): sand blasted, V groove and ﬂat rolls.
For V groove roll details, please refer to the V groove detail drawings.

Dimension table
Size

A

B

C

D

E

F

G

OPUS1-200

159

66

30

16

−

−

180

OPUS1-300

259

66

30

16

−

−

270

OPUS1-450

−

−

50

20

420

146

420

OPUS1-650

−

−

50

20

620

146

620

Detailed drawings of a V-groove roll

0.2

60°

2

2

8

Dimensions, mounting components (optional)
OPUS1-200[Unit：mm]

Bottom surface
mounting
95

Jack bolt
110 M20600
650

Back side
mounting

312 ±45340

30 140Jack

Instruction board

38

140

Scale plate（6）
φ18 THRU,
C-BORE φ26, 4DP

355

Mounting base
(Surface treatment: N9 (White) painted)

Mass：117.5kg[Unit：mm]30

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

360
600
700

85

40

20

370
450

18

26
30
80

Mass：56kg

OPUS1-300[Unit：mm]

Bottom surface
mounting
95

JackJack bolt
110 M20700
750

Back side
mounting

312 ±45

340

Instruction board

38

30 140140

Scale plate（6）
φ18 THRU,
C-BORE φ26, 4DP
Mounting base
(Surface treatment: N9 (White) painted)

355

Mass：136kg[Unit：mm]

30

460
700
800

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)＊Please prepare your own jack parts

9

85

40

20

370
450

18

26
30
80

Mass：61.5kg

OPUS1-450[Unit：mm]

Bottom surface
mounting
Scale plate

110

Jack
110
900
950

Jack bolt
M20

382 ±45

30 190190
38440

Instruction board（6）
φ22 THRU,
C-BORE φ32, 21.5DP
410

Mounting base
(Surface treatment: N9 (White) painted)

Mass：267.5kg[Unit：mm]

40
22

60

70

20

430
550

Back side
mounting

650

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

900
1000

33
35
110

Mass：108kg

OPUS1-650[Unit：mm]

Bottom surface
mounting

Jack
110
450
1100
1150

Jack bolt
M20

110

382 ±45440

Instruction board

38

30 190190

Scale plate（10）
φ22 THRU,
C-BORE φ32, 21.5DP

Mounting base
(Surface treatment: N9 (White) painted)

410

Mass：314kg

Back side
mounting[Unit：mm]

60

70

20

430
550

40
22

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

850
1100
1200

33
35
110

Mass：123kg＊Please prepare your own jack parts

10

Dimensional drawings, inlet guide (optional)
Inlet guide dimensions: single row[Unit：mm]

A
B

H

C

D

F

E

φL

G

Dimension table
Size

A

B

C

D

E

F

G

H

L

OPUS1-200

255

224

86

151

31±2

198

124.5

29

28

OPUS1-300

355

302

86

151

31±2

198

124.5

29

28

OPUS1-450

500

468

115

182.5

45±2

250

130

44

42

OPUS1-650

700

660

115

182.5

45±2

250

130

44

42

Inlet guide dimensions: double row[Unit：mm]

A

H

B

K

C

D

F

E

φL

G

Dimension table
Size

A

B

C

D

E

F

G

H

K

L

OPUS1-200

255

224

86

151

31±2

198

219.5

124

95

28

OPUS1-300

355

302

86

151

31±2

198

219.5

124

95

28

OPUS1-450

500

468

115

182.5

45±2

250

239.5

153.5

110

42

OPUS1-650

700

660

115

182.5

45±2

250

239.5

153.5

110

42

11

Controller specifications
Control conﬁguration diagram
Encoder

Press

OPUS1
UncoilerServo
motor × 2
Junction
BOX

Control panel

Remote pendantPower supply

Compressed air

Press control panel

Control speciﬁcation table
Electrical specifications
Power supply

Power capacity
Servomotor capacity

High power motor specification

Standard motor specifications

Three-phase four-wire system, 380 to 480 VAC ± 10%, 50/60 Hz＊1

16.7kVA

25A

48.5kVA

70A

Feed motor: 14.5kW equivalent,

Feed motor: 30kW equivalent,

release motor 1.4kW equivalentrelease motor 1.4kW equivalent＊1 If the power supply is 200 VAC, or there is no N connector (Neutral), an optional external transformer is required.
（Three-phase three-wire 200AC -> three-phase four-wire 400AC）

Control panel specifications

Standard motor specifications

High power motor specification

Size / Weight

H:1800mm W:700mm D:500mm / 150kg

H:1800mm W:900mm D:550mm / 220kg

Paint color

N9（White）

N9（White）

Standards

IEC

/

CE

/

UL

IEC

/

UL

Main functions
User interface

Touch panel (15 inch), Remote pendant

Touch panel language

Japanese

Number of saved job

200

Driving
operation
mode/

English/Chinese/Spanish/KoreanAutomatic operation

You can start automatic operation by entering a job number.

Adjustment operation

Select job number, ﬁne tune them and then save the job.

Manual operation

You can JOG and process feed at set speeds, as well as open or close the rolls.

Parameters

Various parameters can be set.

Safety function

When an emergency stop signal is input, this function instantly cuts oﬀ power to the motor and stops all operation
The system provides safety integrity level 2 (SIL 2) safety category according to IEC 61508 and safety category
3 appropriate for sudden motor stops.

Security functions

5 user levels (password management)

Crankshaft encoder

1:1 installation (with vibration isolation mounting kit)

Linking speciﬁcation

Up to 4 presses（OPUS1：2＋EVR1：2）

12

Control panel dimensional drawings
Control panel dimensional drawings

Compressed air equipment[Unit：mm]

700

Back of control panel[Unit：mm]

Air hose outlet

500

Ⓐ
Ⓑ

Air OUTAir OUT

For gripping Ⓐ ⒷFor cooling⑤③

Air OUT
φ8④
Emergency
stop switch

〔130〕

①
⑥
400

1800

Power switch

Air inlet
φ10

Air in②

250

Air in6

10

No. Item

30

770
830

(4)φ20 THRU

〔30〕

405
465

Mass：150kg＊The size of the control panel diﬀers for high-power motor speciﬁcations,so please check the product speciﬁcations for details.

①

Filter regulator②

Mist separator③

Residual pressure
exhaust valve④

Pressure switch⑤

Electric-pneumatic
regulator⑥

Solenoid valve

Junction BOX（for motor, encoder cable） Junction BOX（for remote pendant）[Unit：mm][Unit：mm]

41.6

Grommet

83.2

0

24

90

69

69

φ37
45

45
21

90

120

21

31.75
φ22

0

0

45

33.6

（
4）
R5

0
90

190
170
150

15

10
（
4）
φ
6

30 20

W-PCB-36: Cover made by Nippon Seam is secured
The dotted line shows the maximum diameter for the W-PCB-36＊The size of the control panel diﬀers for high-power motor speciﬁcations,so please check the product speciﬁcations for details.

13

0

31.75

30

25

0

（3）
φ7 THRU（In BOX）（4）
M3

Controller dimensional drawings
Encoder unit (for press mounting)

Remote pendant[Unit：mm]

0

141.7

115.7
113.7

[Unit：mm]

8055

Encoder99

10

φ10−0.015

（148）

3

72

30
9
0
200

51

29

0

29

51

Vibration isolating rubber feet

（4）
M8
（8 Eﬀective DP）

Mounting hole dimensional
drawings

51
35
0

70

（4）
φ9

35
51
88.5

0

26.5

110

Mass :3kg

83.5

57

Panel stand type (option)

Wall hung panel (option)[Unit：mm]

120°[Unit：mm]

os
ed

φ
60

0

an

d

cl

0

op

en

ed

0°

12

65
φ

818.5

24
0

475

1208

178
120

C

an

be

（3）
M12 THRU
525

509

Emergency stop
button
115

90
20
0

0
（527.2）

Emergency stop
button（6）
φ6.6（Mounting holes）

20
0
Mass：75kg

14

200

200

Mass：35kg

Controller dimensional drawings
External transformer (optional)
If the customer's power supply is 200 VAC or there is no N connector (Neutral), an optional external transformer is required.

Control panel speciﬁcations
for one standard motor

Control panels speciﬁcations for 2 or 3 standard motors
Control panel speciﬁcations for one high-power motor[Unit：mm]

500

（4）
M12

OUTPUT
（4）
M5

（55）

（4）
M8

（30）

680

800

530
（35）

500

（30）

650

870

750

125

100

615

INPUT
（3）
M10

1050

OUTPUT
（4）
M8

INPUT
（3）
M6

（4）
φ12

[Unit：mm]

450

（4）
φ14

400

750

500
Mass：440kg, Paint color：5Y7/1（semi-gloss）

Mass：165kg, Paint color：5Y7/1（semi-gloss）

External transformer speciﬁcations

External transformer speciﬁcations

Number of phases

Three-phase, multiple windings

Number of phases

Three-phase, multiple windings

Frequency

50/60Hz

Frequency

50/60Hz

Rated capacity

20.784kVA

Rated capacity

69.28kVA

Primary voltage

AC200V

Primary voltage

AC200V

Secondary voltage

AC400V

Secondary voltage

AC400V

Secondary current

30A

Secondary current

100A

Primary side: Delta connection

Secondary side: Star connection(with an N connector)

Primary side: Delta connection

Secondary side: Star connection(with an N connector)

Primary side

Has a breaker

Primary side

Has a breaker＊The transformers that can be used vary, depending on the motor size and type.
Please check the product speciﬁcations for details.

Tubing & Cables
・C01 is the power supply cable to the control panel. The customer must supply his own cable.
・C02 and C03 are the power cables to the control panel when an external transformer is used.
・The cables will be laid in ﬂexible metal conduits (KLV series / Nippon Seam).
・For details, please check the OPUS1 product speciﬁcations.

Encoder

Press

OPUS1
Material

Servomotor × 2

PowersupplyControl
panel

C4

C01

C1

C02
（C03）

C2

Remote pendant

C3
Compressed airCompressed air

Press control panel

C5
C81

To the control panel

15Model code for feed
Feed model code
1

2

OPS1-200

-

3

4

SB

150

-

5

L

1

2

3

4

5

Model nameMotor
speciﬁcations

Feed rolls

Maximum roll width [mm]＊1

Motor mounting
direction＊2

66〜159 OPUS1-200
66〜259 OPUS1-300
146〜420 OPUS1-450
146〜620 OPUS1-650

L Mounted on the

Blank Standard
High power
H
OPUS1-300

OPS1-200
OPS1-300
OPS1-450
OPS1-650

6

H

SB
SV
SF
LB
LV
LF

OPUS1-200

motor

OPUS1-450
OPUS1-650

7

A

FW

-

Separate, blast (standard)
Separate, V-groove (option)
Separate, flat (option)
One-piece blast (option)
One-piece V-groove (option)left side of the
housing

R Mounted on theright side of the
housing

One-piece flat (option)

8

9

A

A

10

/X

6

7

8

9

10

Motor cooling method＊4

Guide baseStandards

Version＊3Standard / custom order

FW Flat (with a material width guide)
GW Vertical slot

A None（standard）
C CE standard (option)
U UL standard (option)

Designversion code

Blank
/X

A
W

Air cooled
Water cooled(with a material width guide)

FF
GF

Flat

A

Vertical slot

＊1: Specify the setting width only for the separate roll specifications.（In units of 1 mm）
If not specified, the minimum value will be used.
If you select an optional, one-piece roll, you do not need to specify the roll width.
＊2: The motor mounting directions mentioned above are when viewing the feeder housing from its front side.
＊3: The ﬁnal number in the version code increases with each design change and may change without prior notice.
＊4: If a high-power motor is used, the motor will be water cooled.

Optional codes for Feed (for mounting parts)
1

OPS1-200

-

2

M

-

3

L001

1

2

3

Model name

Mounting parts

Mounting speciﬁcations

Mounting parts

L001 For bottom surface mounting
B001 For back side mounting

OPS1-200
OPS1-300
OPS1-450
OPS1-650

OPUS1-200

M

OPUS1-300
OPUS1-450
OPUS1-650

16Standard
Custom orderModel code for feed
Optional codes for Feed（Material guide）
1

OPS1-200

-

2

U1

1

2

Model name

Material guideOPS1-200

OPUS1-200

OPS1-300

OPUS1-300

OPS1-450

OPUS1-450

OPS1-650

OPUS1-650

Material guide

U1 For separate feed rolls（1 piece）
U2 For separate feed rolls (1 in the center, 2 on the sides)
U3 Full cover typeU4 Fully covered to the end of the guide base

Entrance side

Exit side

U1

Center guides for a separate rollCenter guides for a separate roll

U2

Side guides for separate rolls

U3

Full cover guide

U4※Material width guides cannot be used.
In the case of the PUSH/PULL speciﬁcation,
we recommend using the PULL side.

17

Full cover guideModel code for feed
Optional codes for Feed（inlet guide）
1

OPS1-200

2

3

E1

A

1

2

3

Model name

Inlet guideSensor speciﬁcations＊1

OPS1-200
OPS1-300
OPS1-450
OPS1-650--

OPUS1-200
OPUS1-300

E1
E2

Roller type (1 row)Roller type (2 rows)

OPUS1-450

Blank None
Type equipped with a proximity sensor
A(Sensor stay: M18×1 (fine thread))B

OPUS1-650

4Type equipped with a photoelectric sensor

5

A

/X

4

5

Sensor type＊2

Standard / custom order
Sensor speciﬁcations: A (proximity sensor)

A

E2E-X5F（OMRON・PNP）

Sensor speciﬁcations: B (photoelectric sensor)

A

HP7-A14（azbil・PNP）

Blank Standard
Custom order/X＊1: A sensor cannot be installed on a machine equipped with a single roller.
＊2: To use sensors on other models, please tell us the name of the sensor model you want to use when ordering a Variax.

18Model code for feed
Inlet guide

E1

E2

Sensor speciﬁcations

E2A

E2A-A

For mounting a proximity sensor: M18×1 (fine thread)

E2B

Proximity sensor: E2E-X5F1 is installed

E2B-A

Stay for mounting a photoelectric sensor

Photoelectric sensor: HP7-A14 is installed

19Model code for controller
Control code
1

OPS14020E

-

3

A

A

1

2

3

Model nameOperation panel position

Control panel cooling method

Control panel (standard)

A Fan cooled (standard)
B Cooled by an air conditioner

OPS14020E

OPUS1-200 AC400V

OPS14030E

OPUS1-300 AC400V

OPS14045E

OPUS1-450 AC400V

OPS14065E

OPUS1-650 AC400V

OPS14420E

OPUS1-200 AC440V

OPS14430E

OPUS1-300 AC440V

OPS14445E

OPUS1-450 AC440V

OPS14465E

OPUS1-650 AC440V

4

2

B

5

A

A
B
C
Z

Panel stand (option)（option）

Wall hung panel（option）＊1
Without a panel（option）

6

A

7

A

8

/X

4

5

6

7

8

Cable exit position

Standards

Pneumatic equipment
mounting position

VersionStandard / custom order

Designversion code

Blank Standard
Custom order
/X

B
R
L
U

Back（standard）
Right（option）
Left（option）
Under（option）

A IEC specification（standard） A On the side of the control panel
C CE specification（option）
B On the front of the control panel
U UL specification（option）
X Custom orderA※1：Select this alternative when the control board does not have an integrated operation panel.
・The housing paint color is N9 (semi-glossy), and the plate for mounting electrical parts is galvanized.
・The mass (weight) of the standard motor control panel with FAN cooling speciﬁcations is 150 kg and it is 200 kg with air conditioner cooling speciﬁcations.
・The mass (weight) of the high-power motor control panel with FAN cooling speciﬁcations is 220 kg and it is 265 kg with air conditioner cooling speciﬁcations.
・When installing control panels side by side, leave a gap 500 mm or more between the panels.
（For maintenance of the cooling air equipment, and to ensure adequate air intake and exhaust for cooling the control panel）
・The 40 and 44 in the product names OPS14020E and OPS14420E refer to the power supply voltage.
40 means 380 to 439VAC, and 44 refers to the 440 to 480VAC speciﬁcation.
If the voltage actually supplied is diﬀerent from the product speciﬁcation, the controller may not be able to start the motor properly.
・An example of a high-power motor speciﬁcation is OPS14065HE.
(This indicates that the OPUS1-650 will have 400VAC high-power motor). The control panel size will be speciﬁc for that for the high-power motor model.
・This product can combine multiple products in a single system. (See below for details.)
Example: Two OPUS1 and two EVR units can be combined
Example: Two OPUS1 units and one EVR1 unit can be combined.
Example: Two OPUS1 units can be combined
Example: Two EVR1 units cannot be combined
Example: Three or four OPUS1 units cannot be combined.
Example: Three or four EVR1 units cannot be combined.
However, one operation panel and one crankshaft encoder is always required for each system.

20

Model code for controller
Control option code
1

OPS14020E

-

2

A0F1

-

3

00

1

2

3

Model name

Function

Version＊4

OPS14020E

OPUS1-200 AC400V

OPS14030E

OPUS1-300 AC400V

OPS14045E

OPUS1-450 AC400V

OPS14065E

OPUS1-650 AC400V

OPS14420E

OPUS1-200 AC440V

OPS14430E

OPUS1-300 AC440V

OPS14445E

OPUS1-450 AC440V

OPS14465E

OPUS1-650 AC440V

A0F1

Equipment installation front
side (push) (standard)

A0M□

Equipment installation
center front: 1 or 2

A0D1

Equipment installation rearside (pull)

B001-□□□ JOG speed upper limit inmanual operation

B002-□□□ Step feed speed upper limit
in manual operation

B003

Manual operation within thefeed angle range

B005

Hold-to-run

B006

CC-Link IE communication
with upstream devices

B007

Roll release for clearing
jammed material

B008

End-of-material detection
signal output

B009

Feed partial pitch after press
stoppage (manual mode)＊1: Please choose function A0F1, A0M □, or A0D1.
＊2: Starting at B001, please select the functions you need.（You can select as many as you like）＊3: For control option details, refer to the product speciﬁcations.
＊4: The ﬁnal number in the version code increases with each design change and may change without prior notice.

2100

VersionApplication
Motor core line for electric motors used in automobiles（OPUS1×2, EVR1）

Loop controller
Uncoiler

Servo feeder (Pull)
Variax OPUS1

Servo feeder (Push)
Variax OPUS1

Drive system
for rotating the motor core
Servo-dex EVR1

Control conﬁguration diagram（OPUS1×2, EVR1）
Press control panel

Encoder

Control section

Stand type

Remotependant

or

Press

OPUS1

OPUS1

EVR1

② ①
Power supply

Push

Wall hung panel

Pull

Compressed air
Control panel
PushPower supply

Compressed air
Control panel
EVR1①
Junction BOX

Power supply

Compressed air
Control panel
Pull

②

22

Global network
Group Companies

Sankyo China Trading Co., Ltd.
Hangzhou Sankyo Machinery Co., Ltd.
Sankyo America Inc.

Sankyo America Inc.
10655 State Route 47 Sidney, Ohio, 45365 U.S.A.
Phone： +1-(0)937-498-4901 Fax： +1-(0)937-498-9403
Email： sales@sankyoautomation.com
Sankyo Korea Co., Ltd.
1449-48 Seobu-ro, Gwonseon-gu, Suwon-si, Gyeonggi-do, 16643 Korea
Phone： +82-(0)31-895-5991 Fax： +82-(0)31-895-6607
Email： kr-sales@rollerdrive.com
Sankyo China Trading Co., Ltd.
[Shanghai Sales Office]Room101, Unit 2, No.159 Tianzhou Road, Shanghai 200233, China
Phone： +86-(0)21-5445-2813 Fax： +86-(0)21-5445-2340
Email： sales@sankyochina-trading.com

Sankyo Seisakusho Co.
Sankyo Shizuoka Seisakusho Co.
Sankyo Korea Co., Ltd.
TaiwanRodax Vietnam Co., Ltd.
Headquarters
Global Sales Offices
Production Facilities
International Distributors

India

Sankyo Works（Thailand）Co., Ltd.
Singapore
Thailand[Shenzhen Sales Office]Unit 19j, Tower B, Neo Building, No.6009 Shennan Avenue,
Futian District, Shenzhen China
Phone： +86-(0)755-8230-0270 Fax： +86-(0)755-8236-4605[Tianjin Sales Office]Room 1905, Pengzhanfeiwo Building A, Crossing Yale Road Yaolin Road,
Xiqing District, Tianjin 300380 China
Phone： +86-(0)22-2312-1005 Fax： +86-(0)22-2312-1007[Guangzhou Sales Office]Room 913, Xing Pu Buliding, No.12 Guan Hong Road,
Guangzhou Economic Development Zone, Huang Pu,
Guang Zhou 510670 China
Phone： +86-(0)20-8985-1846 Fax： +86-(0)20-8225-7346[Wuhan Sales Office]Room 2301, Taihe Square, No.134 Wusheng Road, Wuhan,
Hubei Province China
Phone： +86-(0)27-8568-5818 Fax： +86-(0)27-8568-2818
Hangzhou Sankyo Machinery Co., Ltd.
No.2518 Jiang Dong 2 Road, Hangzhou Jiang Dong Industrial Park,
Xiaoshan Zone, Hangzhou, Zhejiang, China
Phone： +86-(0)571-8283-3311 Fax： +86-(0)571-8283-1133
Rodax Vietnam Co., Ltd.
Plot No. M1, Thang Long Industrial Park Ii
Di Su, My Hao, Hung Yen, Viet Nam
Phone： +84-(0)221-3-589701 Fax： +84-(0)221-3-589708
Sankyo Works (Thailand) Co., Ltd.
9/31 Moo 5, Phaholyotin Road, Klongnueng,
Klong Luang, Patumthani 12120 Thailand
Phone： +66-(0)2-516-5355 Fax： +66-(0)2-068-0931
Email： sales@sankyo-works.co.th■India: Variax Agent Galaxy Techniques
5/78A, K.N. Palayam, Pogalur, Annur, Coimbatore 641 697
Phone： +91-(0)98430-48930
Email： info@galaxytechniques.com
URL： http//www.galaxytechniques.com

Contact us
Mon-Fri AM8:30-12:00 PM13:00-17:30 UTC + 09:00 (JST)（Except public holidays and company holidays）■Headquarters(International Sales Division)

3-37-3 Tabatashinmachi, Kita-ku, Tokyo, Japan 114-8538
Phone: +81-(0)3-3800-3305
Fax: +81-(0)3-3800-3378
Email: overseas@sankyo-seisakusho.co.jp
URL: https://www.sankyo-seisakusho.co.jp■Taiwan Sales Office

No.21, Ln.152, Jianxing Rd., Sanhe Vil., Daya Dist., Taichung City 42876, Taiwan (R.O.C.)
Phone: +886-(0)4-2359-4048
Fax: +886-(0)4-2359-4720
Email: tw-sales@rollerdrive.com

https://www.sankyo-seisakusho.co.jp
Speciﬁcations and dimensions are subject to change without notice.
Consult Sankyo sales before ordering.
Patent rights and copyrights for some mechanisms, trademarks, images,
drawings and other material in this catalog all belong to Sankyo Seisakusho Co.
"Variax" is a registered trademark of Sankyo Seisakusho Co. in Japan.

OPUS1‐2023／06E（DT）