This catalog covers:

This fig. covers:

FJ100D-□G81

TITLE

PARTS CATALOG
4-STROKE ENGINE

FJ100DPRODUCT CODENOTE

FJ100D-KG81

POWER-CARRIER

P/N

99907-6783-01

This catalog covers:

This fig. covers:

FJ100D-□G81

PARTS LIST INFOMATIONPARTS CATALOG INTRODUCTION

4) Part NumberThis is the key of your parts ordering.
Three kinds of part number are used in this catalog.
a. Structure 1

This parts catalog lists parts and sub-assemblies provided as service parts.
When it becomes necessary to replace parts, always use KAWASAKI GENUINE PARTS which have passed
strict inspection which guarantees quality and performance.

1.

HOW TO ORDER PARTS
1)

2)
3)

2.

When ordering the parts, be sure to use the parts catalog corresponding to the product code. Check
the product revision codes on the product and the catalog.

b.

Structure 2c.

Standard Hardware Number(for bolts, nuts, washer, or the like)

Specify the part code (all digits) exactly as listed in this catalog on your parts order.
The parts not shown in the illustrations of this catalog are not sold separately; only the complete units
or next higher assemblies illustrated are supplied as the service parts.

EXPLANATION OF PARTS CATALOG FORMAT

5) Description and Additional Information
The part name, the location, the size, and the serial number as additional information, etc. are described
here. Use them to find out and check the part required.
When a part number is changed without change of the product revision code and the changed parts are
not interchangeable, the serial number of the product is noted as follows;(− FA130 − 100001) : Affected units are from beginning of the product of the
product code up to and including this serial number.
(FA130 − 100002 −) : Affected units are from this serial number and above.
(FA130 − 100002 − FA130 − 110001) : Affected units are in this serial number range.

6) Quantity
The figure shows quantity of the part required at the indicated position on the illustration and for the
specified product revision code.
The asterisk (*) on this column means the part can be used as the substitute on the product and is
supplied until the stock is exhausted.
Note:Some small parts will be supplied by units.
Example: If six (6) bolts are ordered and the minimum quantity per unit is five (5), two (2), units ofthe bolt will be delivered.

7) Product Revision CodeThis Code indicates an important change which affects the service parts interchangeability.

3.

1) Product CodeThis code describes the product code covered by this catalog. The product revision code, which is a partof the product code, is omitted.

2) Part Group Title
This title is the representative name for the group of parts illustrated on the page.

3) Reference Number
The reference numbers are shown on the illustration and the list as the link between them.

ABBREVIATIONS# ..................................Number&.........................................And(+)...................................... Plus(−)................................... Minus
2ND.............................. Second
3RD ................................. Third
4TH................................ Fourth
A.................................. Ampere
AR.........................As Required
ASSY........................ Assembly
CNT .............................. Center
COMP....................... Complete

FR.................................... Front
G .....................................Gram
HEX......................... Hexagonal
ID=...................Inside Diameter
IN....................................... Inch
L=.................................. Length
LH............................. Left Hand
LWR ...............................Lower
MM............................ Millimeter
O/S........................... Over Size
OD=.............. Outside Diameter
REF..........................Reference

RH ......................... Right Hand
RPM ... Revolutions Per Minute
RR ....................................Rear
STD............................Standard
T...................................... Teeth
T=............................. Thickness
U/S..........................Under Size
UPP ............................... Upper
V......................................... Volt
W.......................................Watt

This catalog covers:

FJ100D- □ G81

This fig. covers:

01

CYLINDER/CRANKCASE
Ref.
No.

Part No.

Description

11004
11008
11022
11056
11061

11004-0716
11008-2177
11022-0018
11056-2042
11061-0860

GASKET-HEAD
HEAD-COMP-CYLINDER
CASE-ROCKER
BRACKETGASKET,CASE-ROCKER

1
1
1
1
*

11061A
11061B
32099
49015
49120

11061-0906
11061-2232
32099-0728
49015-6315
49120-6195

GASKET,CASE-ROCKERGASKET
CASE
COVER-CRANKCASECRANKCASE-COMP

1
1
1
1
1

92043
92043A
92045
92049
92049A

92043-2261
92043-2263
92045-0072
92049-2261
92049-2273

PIN,10X12
PIN,6X12
BEARING-BALL,6004UR
SEAL-OIL,ISD 20X35X8AE
SEAL-OIL,6X10X2.5

2
2
1
2
1

92049B
92055
92141
92145
92154

92049-2279
92055-0707
92141-2120
92145-0928
92154-2003

SEAL-OIL
RING-OBEARING-PLANESPRING
BOLT,6X12

1
1
1
1
4

92154A
92154B

92154-2032
92154-2052

BOLT
BOLT

4
7

1

QuantityK

FEB.12,2013

E0110-A777B

This catalog covers:

FJ100D- □ G81

This fig. covers:

02

PISTON/CRANKSHAFT
Ref.
No.

Part No.

Description

13001
13002
13008
13037
13251

13001-2195
13002-2104
13008-2063
13037-0739
13251-2085

PISTON-ENGINEPIN-PISTON
RING-SET-PISTONCRANKSHAFT
ROD-ASSY-CONNECTING

1
1
1
1
1

59051
92033
92038
92154

59051-2385
92033-2201
92038-2108
92154-2011

GEAR-SPUR
RING-SNAPKEY
BOLT,6X25

1
2
1
2

2

QuantityK

FEB.12,2013

E0120-A467A

This catalog covers:

FJ100D- □ G81

This fig. covers:

03

VALVE/CAMSHAFT
Ref.
No.

Part No.

Description

11056
12004
12005
12009
12016

11056-1174
12004-2121
12005-2106
12009-2062
12016-2070

BRACKETVALVE-INTAKE,IN
VALVE-EXHAUST,EXRETAINER-VALVE SPRING
ARM-ROCKER

1
1
1
2
2

12032
13116
13272
49078
49118

12032-2074
13116-2077
13272-2040
49078-2090
49118-2163

TAPPET
ROD-PUSHPLATE
SPRING-ENGINE VALVECAMSHAFT-COMP

2
2
1
2
1

92145
92152
92154
92154A
92200

92145-2194
92152-2099
92154-2034
92154-2035
92200-2194

SPRINGCOLLAR
BOLT,8X14
BOLT,6X24
WASHER,8.1X18X0.5

1
2
2
2
2

92210

92210-2133

NUT,6MM2

3

QuantityK

FEB.12,2013

E0130-A209A

This catalog covers:

FJ100D- □ G81

This fig. covers:

04

LUBRICATION-EQUIPMENT
Ref.
No.

Part No.

Description

11009
13272
16115
16126
92055

11009-2175
13272-2041
16115-2130
16126-2249
92055-2219

GASKET,14.2X19X2
PLATE
CAP-OIL FILLER
VALVE
RING-O

3
1
2
1
2

92066
92172

92066-2253
92172-2103

PLUG,14X12SCREW,4X8

3
1

4

QuantityK

FEB.12,2013

E0140-A538A

This catalog covers:

FJ100D- □ G81

This fig. covers:

05

COOLING-EQUIPMENT
Ref.
No.

Part No.

Description

59041
59066
92154

59041-2100
59066-2820
92154-2003

FAN
HOUSING-FAN
BOLT,6X12

5

QuantityK1
1
3

FEB.12,2013

E0150-B092A

This catalog covers:

FJ100D- □ G81

This fig. covers:

06

ELECTRIC-EQUIPMENT
Ref.
No.

Part No.

Description

21121
21121A
21194
26011
92038

21121-0712
21121-2108
21194-2361
26011-0731
92038-2108

COIL-IGNITION
COIL-IGNITIONFLYWHEEL-COMP
WIRE-LEAD
KEY

1
*
1
1
1

92070
92154
92173
92192
92200

92070-0703
92154-2039
92173-0771
92192-0987
92200-2142

PLUG-SPARK,BR6HS
BOLT,8X25
CLAMP
TUBE,5X6X35
WASHER

1
1
1
1
1

130

130BA0520

BOLT-FLANGED,5X20

2

6QuantityK

FEB.12,2013

E0160-B676A

This catalog covers:

FJ100D- □ G81

This fig. covers:

07

CONTROL-EQUIPMENT
Ref.
No.

Part No.

Description

11056
11061
16171
39003
39092

11056-1030
11061-2229
16171-2110
39003-2097
39092-2055

BRACKETGASKET
LINK
ARM-PIVOT
PIN-HAIR

1
1
1
1
1

39129
42036
49103
49110
49113

39129-2130
42036-2051
49103-2178
49110-2103
49113-0714

SPRING-GOVERNORSLEEVE
ARM-GOVERNOR
GOVERNOR-ASSY
PANEL-COMP-CONTROL

1
1
1
1
1

92145
92145A
92145B
92154
92154A

92145-0847
92145-2195
92145-2204
92154-0764
92154-2003

SPRINGSPRINGSPRING
BOLT,4X8
BOLT,6X12

1
1
2
1
2

92154B
92154C
92200
92200A
92210

92154-2018
92154-2043
92200-2184
92200-2196
92210-0730

BOLT,6X28
BOLT,4X22
WASHER,6.5X11.5X2WASHER,10.5X19X2
NUT

1
2
1
1
1

92210A

92210-2121

NUT,M6

1

7

QuantityK

FEB.12,2013

E0170-A792A

This catalog covers:

FJ100D- □ G81

This fig. covers:08

CARBURETOR
Ref.
No.

Part No.

Description

11061
11061A
11061B
11061C
15004

11061-2231
11061-2238
11061-2239
11061-7054
15004-0721

GASKET,HEAD-INSULATORGASKETGASKET,CARB-INSULATORGASKET,CENTER POSTCARBURETOR-ASSY

1
1
1
1
1

16025
16030
16041
16041A
16073

16025-0555
16030-7004
16041-0015
16041-2267
16073-2243

VALVE-THROTTLE
VALVE-FLOATSHAFT-CARBURETORSHAFT-CARBURETORINSULATOR

1
1
1
1
1

16126
16184
16187
16188
92009

16126-0707
16184-0004
16187-7001
16188-2001
92009-2049

VALVE
CHAMBER-ASSY-FLOAT
NEEDLE-JET
FLOAT
SCREW

1
1
1
1
2

92043
92063
92066
92066A
92093

92043-2174
92063-0026
92066-7009
92066-7020
92093-2135

PIN
JET-MAIN,#64
PLUG,EXPANSION
PLUG
SEAL

1
1
1
1
2

92145
92145A
92145B
92152
92172

92145-0890
92145-0970
92145-2202
92152-1743
92172-0848

SPRINGSPRINGSPRINGCOLLAR
SCREW

1
1
1
1
1

92172A

92172-2132

SCREW

1

8

QuantityK

FEB.12,2013

E0180-A999A

This catalog covers:

FJ100D- □ G81

This fig. covers:

09

AIR-FILTER/MUFFLER
Ref.
No.

Part No.

Description

11011
11011A
11013
11013A
11061

11011-2386
11011-2387
11013-2240
11013-2241
11061-2102

CASE-AIR FILTER,CASE
CASE-AIR FILTER,COVER
ELEMENT-AIR FILTER,PAPER
ELEMENT-AIR FILTERGASKET,MUFFLER

1
1
1
1
2

11061A
13272
49070
49106
49107

11061-2229
13272-2039
49070-2798
49106-0708
49107-0719

GASKETPLATEMUFFLER-COMP
COVER-MUFFLER
COVER-EXHAUST PIPE

1
1
1
1
1

49107A
92004
92009
92009A
92154

49107-0720
92004-2166
92009-2106
92009-2322
92154-2033

COVER-EXHAUST PIPE
STUD,8X26
SCREW
SCREW
BOLT

1
2
3
2
1

92192
92210
172
317
461

92192-0976
92210-2121
172BA0675
317R0800
461DA0800

TUBE,7X12X72
NUT,M6
BOLT-STUD,6X75
NUT-HEX-SMALL,8MM
WASHER-SPRING,8MM

1
2
2
2
2

9

QuantityK

FEB.12,2013

E0190-B406A

This catalog covers:

FJ100D- □ G81

This fig. covers:

10

FUEL-TANK/FUEL-VALVE
Ref.
No.

Part No.

Description

11009
11009A
11061
49019
49019A

11009-2021
11009-2115
11061-2077
49019-2051
49019-2095

GASKETGASKETGASKETFILTER-FUELFILTER-FUEL

1
1
1
1
1

51001
51023
51036
51048
52005

51001-2322-9H
51023-2176
51036-2063
51048-2055
52005-2139

TANK-COMP-FUEL
TAP-ASSY
CUP,FUEL TAP
CAP-ASSY-TANK
GAUGE

1
1
1
1
1

92005
92009
92009A
92015
92015A

92005-1143
92009-2004
92009-2021
92015-2007
92015-2317

FITTING
SCREW
SCREW
NUT
NUT

1
1
2
1
1

92055
92081
92170
92172
92173

92055-2002
92081-2036
92170-2082
92172-2064
92173-2004

RING-OSPRINGCLAMP
SCREW,5X12
CLAMP

1
1
6
2
2

92192
410
705

92192-2105
410AA1000
705A061000

TUBE,4X8X300
WASHER-PLAIN-SMALL,10MM
TUBE-BRAID

1
1
1

10

QuantityK

FEB.12,2013

E0200-A870AThis catalog covers:

FJ100D- □ G81

This fig. covers:

11

STARTER
Ref.
No.

Quantity

Part No.

Description

11012
13070
13165
32099
46075

11012-2255
13070-2114
13165-2082
32099-2405-9H
46075-2091

CAP,GRIPGUIDE
PAWL,RECOIL STARTER
CASE
GRIP,RECOIL STARTER

1
1
2
1
1

49080
49088
59101
59106
92009

49080-0709
49088-2550-9H
59101-2122
59106-2177
92009-2311

PULLEY-STARTING
STARTER-RECOILREELROPE,4X1200+350
SCREW

1
1
1
1
1

92033
92081
92144
92154

92033-2160
92081-2265
92144-2177
92154-2044

RING-SNAPSPRING,RECOILSPRING,RETURN
BOLT,6X8

1
1
2
3

11

K

FEB.12,2013

E0210-A639A

This catalog covers:

FJ100D- □ G81

This fig. covers:

12

LABEL
Ref.
No.

Part No.

Description

56031
56071
56080

56031-2488
56071-2010
56080-0787

LABEL-MANUALLABEL-WARNINGLABEL-BRAND

12

QuantityK1
1
1

FEB.12,2013

F0290-B915A

This catalog covers:

FJ100D- □ G81

This fig. covers:

13

TOOL
Ref.
No.

Part No.

Description

56007
92107
92110

56007-2051
92107-2057
92110-2051

TOOLKIT
TOOL-DRIVER
TOOL-WRENCH,19X21

13

QuantityK1
1
1

FEB.12,2013

F0300-A001AThis catalog covers:

This fig. covers:

FJ100D- □ G81

PART NAME INDEX
AIR-FILTER/MUFFLER ......................................... 09
CARBURETOR ..................................................... 08
CONTROL-EQUIPMENT ...................................... 07
COOLING-EQUIPMENT ....................................... 05
CYLINDER/CRANKCASE ..................................... 01
ELECTRIC-EQUIPMENT ...................................... 06
FUEL-TANK/FUEL-VALVE ....................................10
LABEL ................................................................... 12
LUBRICATION-EQUIPMENT ................................ 04
PISTON/CRANKSHAFT ........................................ 02
STARTER .............................................................. 11
TOOL ..................................................................... 13
VALVE/CAMSHAFT .............................................. 03

This catalog covers:

This fig. covers:

FJ100D- □ G81

NUMERICAL PARTS INDEXPart No.

Fig No.

Part No.

Fig No.

Part No.

Fig No.

11004-0716 ................................... 01
11008-2177 ................................... 01
11009-2021 ................................... 1011009-2115 ................................... 1011009-2175 ................................... 04
11011-2386 ................................... 09
11011-2387 ................................... 09
11012-2255 ................................... 1111013-2240 ................................... 09
11013-2241 ................................... 09

317R0800 ......................................0932099-0728 ................................... 01
32099-2405-9H ............................. 1139003-2097 ................................... 07
39092-2055 ................................... 07
39129-2130 ................................... 07
410AA1000 ................................... 1042036-2051 ................................... 07
46075-2091 ................................... 11461DA0800 ................................... 09

92049-2279 ................................... 01
92055-0707 ................................... 01
92055-2002 ................................... 1092055-2219 ................................... 04
92063-0026 ................................... 08
92066-2253 ................................... 04
92066-7009 ................................... 08
92066-7020 ................................... 08
92070-0703 ................................... 06
92081-2036 ................................... 1011022-0018 ................................... 01
11056-1030 ................................... 07
11056-1174 ................................... 0311056-2042 ................................... 01
11061-0860 ................................... 01
11061-0906 ................................... 01
11061-2077 ................................... 1011061-2102 ................................... 09
11061-2229 ................................... 07
11061-2229 ................................... 09

49015-6315 ................................... 01
49019-2051 ................................... 1049019-2095 ................................... 1049070-2798 ................................... 09
49078-2090 ................................... 03
49080-0709 ................................... 1149088-2550-9H ............................. 1149103-2178 ................................... 07
49106-0708 ................................... 09
49107-0719 ................................... 09

92081-2265 ................................... 1192093-2135 ................................... 08
92107-2057 ................................... 1392110-2051 ................................... 13
92141-2120 ................................... 01
92144-2177 ................................... 1192145-0847 ................................... 07
92145-0890 ................................... 08
92145-0928 ................................... 01
92145-0970 ................................... 08

11061-2231 ................................... 08
11061-2232 ................................... 01
11061-2238 ................................... 08
11061-2239 ................................... 08
11061-7054 ................................... 08
12004-2121 ................................... 03
12005-2106 ................................... 03
12009-2062 ................................... 03
12016-2070 ................................... 0312032-2074 ................................... 0349107-0720 ................................... 09
49110-2103 ................................... 07
49113-0714 ................................... 07
49118-2163 ................................... 03
49120-6195 ................................... 01
51001-2322-9H ............................. 1051023-2176 ................................... 1051036-2063 ................................... 1051048-2055 ................................... 1052005-2139 ................................... 1092145-2194 ................................... 03
92145-2195 ................................... 07
92145-2202 ................................... 08
92145-2204 ................................... 07
92152-1743 ................................... 08
92152-2099 ................................... 03
92154-0764 ................................... 07
92154-2003 ................................... 01
92154-2003 ................................... 05
92154-2003 ................................... 07

13001-2195 ................................... 02
13002-2104 ................................... 02
13008-2063 ................................... 02
13037-0739 ................................... 02
13070-2114 ................................... 11130BA0520 ................................... 06
13116-2077 ................................... 0313165-2082 ................................... 1113251-2085 ................................... 02
13272-2039 ................................... 09

56007-2051 ................................... 1356031-2488 ................................... 1256071-2010 ................................... 1256080-0787 ................................... 1259041-2100 ................................... 05
59051-2385 ................................... 02
59066-2820 ................................... 05
59101-2122 ................................... 1159106-2177 ................................... 11
705A061000 ..................................1092154-2011 ................................... 02
92154-2018 ................................... 07
92154-2032 ................................... 01
92154-2033 ................................... 09
92154-2034 ................................... 03
92154-2035 ................................... 03
92154-2039 ................................... 06
92154-2043 ................................... 07
92154-2044 ................................... 1192154-2052 ................................... 01

13272-2040 ................................... 03
13272-2041 ................................... 04
15004-0721 ................................... 08
16025-0555 ................................... 08
16030-7004 ................................... 08
16041-0015 ................................... 08
16041-2267 ................................... 08
16073-2243 ................................... 08
16115-2130 ................................... 04
16126-0707 ................................... 08

92004-2166 ................................... 09
92005-1143 ................................... 1092009-2004 ................................... 1092009-2021 ................................... 1092009-2049 ................................... 08
92009-2106 ................................... 09
92009-2311 ................................... 1192009-2322 ................................... 09
92015-2007 ................................... 1092015-2317 ................................... 1092170-2082 ................................... 1092172-0848 ................................... 08
92172-2064 ................................... 1092172-2103 ................................... 04
92172-2132 ................................... 08
92173-0771 ................................... 06
92173-2004 ................................... 1092192-0976 ................................... 09
92192-0987 ................................... 06
92192-2105 ................................... 1016126-2249 ................................... 04
16171-2110 ................................... 07
16184-0004 ................................... 08
16187-7001 ................................... 08
16188-2001 ................................... 08
172BA0675 ................................... 09
21121-0712 ................................... 06
21121-2108 ................................... 06
21194-2361 ................................... 06
26011-0731 ................................... 06

92033-2160 ................................... 1192033-2201 ................................... 02
92038-2108 ................................... 02
92038-2108 ................................... 06
92043-2174 ................................... 08
92043-2261 ................................... 01
92043-2263 ................................... 01
92045-0072 ................................... 01
92049-2261 ................................... 01
92049-2273 ................................... 01

92200-2142 ................................... 06
92200-2184 ................................... 07
92200-2194 ................................... 03
92200-2196 ................................... 07
92210-0730 ................................... 07
92210-2121 ................................... 07
92210-2121 ................................... 09
92210-2133 ................................... 03

Part No.

Fig No.

Part No.

Fig No.