SOLIDS PUMPING SYSTEMS

SV-DCFU10 Operations Manual

U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia+61 456 000 665 / info@solidsvac.com / www.solidsvac.com
ISSUED DATE - 241022

V 1.2

LAST REVISED - 241022

SAFETY FIRSTCAUTION & GENERAL SAFETY

This manual contains important information concerning the installation,
operation and maintenance of the Solidsvac Accessory, SV-DCFU10.

To prevent injury to personnel or equipment damage, this manual MUST
be read and understood by those responsible for the installation,
operation and maintenance of the equipment.

THIS OPERATION MANUAL MUST BE USED IN CONJUNCTION WITH BOTH
SITE-SPECIFIC RA AND JSA’s.
-Isolate, tag out and disconnect the air supply to the unit prior
to working on any part of the system-

Lift the equipment only at the lifting points provided-

The unit should be installed in a safe level area, which
provides adequate access for operating the equipment-

Ensure all hoses are in good condition, correctly rated andcertified for the service in which they are to be used

-Inspect the unit regularly for damaged or worn components-All covers MUST be fitted prior and during operation-Air pressure should NEVER exceed rated pressure-Tie down points (if fitted) MUST NOT be used as lifting point

1. OPERATIONAL OVERVIEWThe Solidsvac SV DFCU–10 is a 100% pneumatic dual flow control unit thatonce activated, allows for the timer- controlled supply of either or both air

and water to an operation for up to ten minutes.

WARNING
AIR & WATER SHOULD ONLY BE CONNECTED TO THEIR RESPECTIVE LINESOBEY SIGNAGE ON THE UNIT

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page 3

2. INSTALLATION

Support the unit via the two lifting eyes on the top of the DFCU ensuring thefront of the unit faces towards the operator and there is ease of access toboth the AIR and WATER supply lines to and from the unit.

Connect the AIR IN and WATER IN lines and ensure the safety clips areinstalled. Connect the air out and water out lines and ensure the safety
clips are installed. Connect the AIR OUT and WATER OUT lines to theirrespective apparatus and ensure the appropriate safety clips are installed.
NOTE: Both AIR and WATER lines to and from the unit should be secured
and supported and located ensuring they aren’t and don’t become, trip
and fall hazards
WARNING: Compressed air can be dangerous and all care should betaken when connecting or disconnecting any lines from the unit.
3. OPERATION• Turn AIR and/or WATER supply on, ensuring the hand lever valves areclosed on the DFCU.

• Open the units door and set the TIMER to the required period between 0and 10 minutes via the Timer control knob.
• Turn the hand lever valves open, the unit will become energised andautomatically count down within the timer period set prior.
• Check the unit’s gauge to confirm the available supply pressure iscorrect for the application required.
• Activate the DFCU via the OFF button on the front of the unit. Supply will
immediately shut off and the unit will count down within the timer
period set.
• Supply will be halted until the set time is reached, at which point thesupply valves within the DFCU will open and remain so until the OFF
button is reactivated.
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4. MAINTENANCE
The DFCU requires minimal maintenance although a clean air supply iscrucial. The DFCU it is fitted with dual auto drain filters along with two (2)each replacement filter elements.
The filters should be inspected regularly and both filter elements should
be replaced on an “as required” basis.

NOTE: Replacement elements are located within the DFCU along with
their respective Part Numbers. Replacement elements can be orderedby contacting Solidsvac on 0456 666 055 or emailing
info@solidsvac.com

telephone +61 456 000 665
email info@solidsvac.com
page 6

4. MAIN COMPONENTS

TIMER
WATERLINEAIR LINESECONDARY FILTER(AUTO DRAIN)

SUPPLY LINE
EXTRA FILTERSPRESSUREGAUGUEHIGH FLOW FILTER(AUTO DRAIN)
ON/OFF
BUTTON

telephone +61 456 000 665
email info@solidsvac.com
page 6

Model Number
Serial Number
Date of Manufacture
Inspected by

U1/ 5-7 Boeing Place - Caboolture - QLD 4510 - Australia+61 456 000 665 / info@solidsvac.com
www.solidsvac.com