Construction Solutions
for Power & Industry

2Master Builders Solutions
Construction Solutions for Power & Industry

Products, Service and Support
across Asia Pacific and around the world
Master Builders Solutions is a leading supplier to power and industrial
construction, rehabilitation and upgrade projects – coal and gas, nuclear,hydro and wind – as well as all types of industry, including chemical,
petroleum and gas refining, processing anddistribution.
Whether the need is grout for support and alignment ofprecision equipment, repair or strengthening of concrete,
control and prevention of deterioration due to corrosion,
heavy service flooring, waterproofing or large scale concrete
placement in new construction or repair applications, theMaster Builders Solutions experts and products support theindustry’s requirements cost effectively, reliably andsustainably. Because downtime is critical in shutdown

applications, Master Builders Solutions offers a full rangeof products that enable fast return to service, without
sacrificing performance.Master Builders Solutions isavailable globally, and we work to ensure that you will have
local support, regardless of project location. An organized,dedicated, networked team of professionals make it easyto find solutions on every continent.

Master Builders Solutions
Construction Solutions for Power & Industry

Master Builders
Solutions – Morethan a Century ofExperience
Our modern world has everincreasing energy demands.
For more than a century, Master
Builders Solutions has served
the needs of owners, developers,
designers and contractors involved
with power and industrial projects.

• Concrete repairs to reduce maintenance downtime• Corrosion control to extend the service life of
reinforced concrete• Durable grouts under extreme loads supportingvaluable equipment• Chemical and abrasion resistant finishes formaintenance free flooring• Protective coating systems for secondary
containment areas• Strengthening and crack injection solutions toreinstate structural integrity• Waterproofing to maintain water quality andreduce water loss
• Admixture solutions to improve workability andenhance durability of reinforced concrete

4Corrosion Control
for Power and Industrial projects

Corrosion control to extend theservice life of reinforced concreteOver time, aggressive environmental influences result in deteriorationand corrosion of reinforcing steel. This compromises the durability andnegatively affects the service life of structures and buildings in power
and industrial facilities. Technologies from Master Builders Solutions areavailable to protect concrete, and prevent corrosion of the reinforcing steel
in these harsh environments. Understanding the corrosion process andaddressing the fundamental cause of the deterioration is key to providing along-term solution.

Solutions forPile encapsulation

Protective treatments

MasterBrace

MasterProtect

A system consisting of a marine grade FRP jacket combinedwith a highly flowable epoxy grout provides a long lasting
protective encapsulation of concrete, steel and wooden piles.
The MasterBrace Advanced Pile Encapsulation Systemprevents ingress of waterborne chlorides and othercontaminants and reduces the available oxygen at the surface
which effectively provides a reduction in the corrosion
potential in the reinforcing steel and protects steel andwooden elements.

The MasterProtect system offers a complete range ofconcrete protection products, including liquid, surface
applied migrating corrosion-inhibitors, embedded galvanic
anodes, latex and epoxy-modified anti-corrosion coatings
for rebar, as well water repellents, protective coatings. The
Master Builders Solutions experts connect with customers toidentify the best products to use for extending concrete life,and restoring original aesthetics and design function.

Corrosion Control
for Power and Industrial projects

Osaka Monorail, Japan
Project details
Application of hydrophobic impregnation to concreteelements
Owner:
Osaka Monorail
Project Year:
2009-2011
Products used:
MasterProtect H1100

Product selector
Applications
Protective coating

Hydrophobic
impregnation

Corrosion control

MasterProtect 8065/8105/8150

üMasterProtect 8000 CI

üPile encapsulationüMasterProtect H 1100
MasterProtect 300

üMasterProtect 1818

ü

MasterProtect 1812üMasterBrace 6000 UWü

MasterBrace 6061 UW

ü

MasterBrace 6063 UW

ü5

6Concrete Repair & Protection
for Power and Industrial projects

Concrete repair and protection
to reduce maintenance downtime
Master Builders Solutions experts work collaboratively with owners, designers andcontractors to complete durable, high quality concrete repairs of structures andinfrastructure in power and industrial facilities. Diagnosing the underlying causeof deterioration and developing a clear repair strategy ensures the rightproducts are used to gain long term structural integrity. Our comprehensive
product systems include solutions for surface and structural and surface repair,strengthening, crack repair and sealing, bonding and coating.

Solutions for
Structural and surface repair

Concrete protection

MasterEmacoMasterProtect

A full complement of cementitious and epoxy modified
products are available to meet the unique demands ofpower plants and industrial repair. Formulated to be wetor dry spray applied, formed or hand troweled, theMasterEmaco line of products ensures long term
durability in vertical, horizontal and overhead installations,and provides additional features such as fast return toservice, temperature tolerance (both high and low),
fiber reinforcement and corrosion inhibition.

With MasterProtect system offers a complete range ofconcrete protection products, including liquid, surface
applied migrating corrosion-inhibitors, water-repellents,
special corrosion protective measures as well as
anti-carbonation coatings. Master Builders Solutions
experts connect with customers to identify
the best products to use for extending concrete life,and restoring original aesthetics and design function.

Concrete Repair & Protection
for Power and Industrial projects

Korangi Fisheries Jetty Karachi, Pakistan
Project details
Concrete repair and protection for jetty.
Owner:
Korangi Fisheries
Location:
Kemaman Terengganu
Project Year:2006
Products used:
MasterEmaco S466
MasterInject 1315
MasterProtect 8000 CI

Applications

MasterInject 1315
MasterBrace ADH 2200

ü
üü

ü
ü
ü

MasterProtect 8065/8105/8150

üü

MasterProtect 8000 CI
MasterProtect H 1100

üüüü

MasterProtect 300
MasterProtect 135
MasterProtect 1818
MasterProtect 1812
MasterBrace 6000 UW
MasterBrace 6061 UW
MasterBrace 6063 UW

Corrosion control

Impregnation

CoatingPile encapsulation

üüüCrack repair

StructuralBonding agent

MasterEmaco N 5200

MasterFlow 788

üüüüProtectionüü

MasterEmaco N 5100

MasterEmaco S 902 UW

Large surface areaü

MasterEmaco S 5400

MasterEmaco S 466

Non-structural

MasterEmaco P 157RepairüMasterEmaco P 130
MasterEmaco P 5000

Zinc rich sacrificial

Active protection

Product
selector

Steel reinforcement
primer / bonding agent

ü
ü
ü

ü
ü

7

8

Structural Strengthening & Crack Repair
for Power and Industrial projects

Structural strengthening and crack repair
to extend structures' service life
Over time, corrosion attack and aggressive environmental influences cancompromise the durability and negatively affect the service life of concretein power and industrial facilities. Technologies from Master Builders Solutions
are available to repair, protect, and strengthen concrete in these harshenvironments for both new construction and refurbishment projects.

Solutions for
Crack repair

Concrete strengthening

MasterInject

MasterBrace

Where the structural integrity of concrete has been
compromised, epoxy adhesives, injection resins andbonding agents fill and seal cracks and voids that haveoccurred from corrosion or damage during seismic
activity and physical impact. The epoxy- andpolyurethane-based MasterInject products are easily
injected into the crack to penetrate the structure,filling the cracks to re-establish the load bearing capacity
and structural integrity. Various formulations meet
specific performance criteria.

The MasterBrace composite strengthening system is aproven method to restore capacity of concrete structure loss
due to deterioration, upgrade load bearing capacities,
correct design deficits, and for seismic retrofit.
This innovative fiber-reinforced polymer composite
system is supported by Master Builders Solutions experts
who provide specification and design assistance, contractor
training and on-site testing.

Structural Strengthening & Crack Repair
for Power and Industrial projects

Ammasandra Cement Plant, India
Project details
Structural strengthening and crack repair for cement
plant chimneys
Owner:
Ammasandra
Location:
Bangalore
Project Year:2008
Products used:
MasterInject 1315
MasterBrace 2200
MasterProtect 300
MasterEmaco P 130
MasterEmaco S 346
MasterEmaco S 348

Product selector
Applications
Structural
strengthening
MasterSeal 901

Wet crack repair /sealing

Construction joint
sealingüüü

MasterInject 1315üMasterBrace 2200
MasterBrace 4000(Adhesive)
MasterBrace Laminate
MasterBrace 4500 (Saturant)
MasterBrace Fiber

Crack injectionüü(Flexural)üü(Confinement)

ü9

10Precision Groutingfor Power and Industrial projects

Precision grouting to support valuable
equipment under extreme loads
Master Builders Solutions full range of precision cementitious and epoxy grouts,
including high early strength formulations, are used as the vital link between criticalequipment and the foundation, providing total bearing and dynamic load transfer
and resistance to maintain alignment even under severe impact, torque andvibrational loads.
Formulated to meet the most demanding requirements, Master Builders Solutions grout products provide stable volume,ease of placement, high strength, controlled set times, as well as chemical, sulfate and high temperature resistance.
Master Builders Solutions for grouting are used in many different applications in power and industry, including:••••

Turbines, Generators and Compressors
Pumps, Motors and Fan Housings
Tank Bases
Conveyer Supports• Coal Pulverizers• Paper Machinery• Structural Elements and Precast Panels

MasterFlow

The MasterFlow product line includes precision cementitious and epoxy grouts that are specifically engineered to provide astable foundation for critical equipment. The Master Builders Solutions brand draws on more than a century of experience, andMasterFlow grouts have a proven track record. Respected for consistent, reliable performance, backed by the support of aglobal network of Master Builders Solutions experts, MasterFlow grouts are specified on power and industrial projects
throughout the world.

Cementitious grouts

Epoxy grouts

Master Builders Solutions supports equipment all over the world
with MasterFlow cementitious mineral and metallic aggregate
grouts. Different products within the range allow for reliable,
non-shrink performance at consistencies of fluid, flowable,
plastic or dry pack.

MasterFlow epoxy grouts are three component grouts
consisting of a two-part resin and high performance blendedaggregate. Different products within the range provide
solutions for traditional, high flow, anchor bolt, chock grouting
and repair applications.

Master Builders Solutions Cementitious Grouts provide:

Master Builders Solutions Epoxy Grouts provide:

••
•
•
•

•
••
•
•

Extended working time
Wide temperature range
High strength
Fluid consistency for easy placement
Harden free of bleeding, segregation, or settlement shrinkage

High early and ultimate strength
Resistance to dynamic and vibrational loads
Good chemical resistance
Bond to steel and concrete
Excellent bearing area for even distribution of loads

Precision Groutingfor Power and Industrial projects

11

Gorgon Project, Australia
Project details
Grouting of liquefaction train modules
The Gorgon Project is operated by an Australiansubsidiary of Chevron and is a joint venture of theAustralian subsidiaries of Chevron (47.3 percent),
ExxonMobil (25 percent), Shell (25 percent),
Osaka Gas (1.25 percent), Tokyo Gas (1 percent)and Chubu Electric Power (0.417 percent).
Products used / Quantity:
MasterFlow 870 (cementitious)
MasterFlow 815 (cementitious
MasterFlow 648
MasterFlow 622
MasterFlow 628

Product selector
Applications
Precision
grouting

Wind turbinegrout

Post tensioning
duct grouting

General purpose
grouting

Anchor grout

CEMENTITIOUS
MasterFlow 870
MasterFlow 871

üü(Deep pours)ü

MasterFlow 810
MasterFlow 880

ü(metallic aggregate)ü

MasterFlow 816

üMasterFlow 700

üMasterFlow 9500

(Offshore)ü

MasterFlow 9300

(Onshore)

EPOXY
MasterFlow 648
MasterFlow 410

üüMasterFlow 935

üMasterFlow 915

ü12

Waterproofingfor Power and Industrial projects

Waterproofing to maintain water quality
and reduce water loss
Master Builders Solutions offers waterproofing solutions for complex
industrial structures. From the foundations to the roof, under chemical attack orin the storage silos, reservoirs and recirculation systems, Master Builders
Solutions products have proven reliability on projects around the world.

Solutions for
Process water storage
and structures

Secondary containment

The waterproofing of silos, tanks, basins and reservoirs
which store water for critical plant operations is necessary tomaintain water quality, ensure water availability and avoid
water loss by leakages or other construction damages. Theaggressive environments found in many power production
and industrial manufacturing facilities can over time damage
the concrete walls and floors. The Master Builders Solutions
offer includes a range of resin-based waterproofing
membranes, as well as complementary joint sealants, toimprove durability and extend the service life of the facility.

Environmentally hazardous chemicals and liquids are
frequently an indispensable part of the production process.
Master Builders Solutions understands the critical nature ofsecondary containment and offers high performancesolutions for waterproofing of concrete used in theseapplications. Highly efficient and effective elastomeric
membranes provide the desired protection properties, while
also ensuring chemical resistance and superior durability.

MasterSeal
The MasterSeal product family for waterproofing includes polymer-modified, polyurea, polyurethane, epoxy and cementitious
membrane solutions. With benefits such as spray or hand application, quick cure for reduced downtime, crack-bridging
properties, high elasticity and resistance to abrasion, these products improve the durability and service life of water storage
structures. MasterSeal sealants are used to ensure complete protection on surface and internally sealed joints; even in areas withhigh chemical resistance requirements.

Waterproofingfor Power and Industrial projects

13

BOSCH R&D Center, China
Project details
Waterproofing solutions for basements
Owner:BOSCH Group
Location:
Hongqiao Economic Development Zone Shanghai
Project Year:2009
Products used:
MasterSeal 501

Product selector
Applications
Tanks / water
Wet areas /retaining structures unexposed roofing

Below grade

Traffic decks /roofs exposed andunexposed

Cracks / jointdetail

CEMENTITIOUS
MasterSeal 540
MasterSeal 551
MasterSeal 555
MasterSeal 561
MasterSeal 501/502

üüüüüüüü

POLYMER BASEDMasterSeal HLM 5100
MasterSeal M 800
MasterSeal M 881
MasterSeal M 820
MasterSeal Tapes
MasterSeal 910/921
MasterSeal 930
MasterSeal 901
MasterSeal 909

üü

ü
üüüü
ü
ü
ü

14

Flooring
for Power and Industrial projects

Industrial flooring to provide durable,
cost-effective and safe solutions
Materials and processes used in power generation and industrial facilities
create a number of challenges for flooring. Applications such as wet
process areas, tanker loading bays, and secondary containment haverequirements for broad spectrum resistance to acids, alkalis, oils, andsolvents. Anti-static properties are necessary in areas of organic powders
or gases where there is risk of explosions. And the ability to withstand highimpact, abrasion and elevated temperatures is common.

Flooring solutions for industrial plants
UcreteMasterTop

Ucrete uses unique polyurethane resin technology that gives
floors exceptional resistance to aggressive chemicals,
extreme mechanical and thermal shock, providing a longterm, durable flooring solution.

The MasterTop product family is a group of versatile dry
shake, cementitious, epoxy and polyurethane-based flooring
systems that are suitable for industrial uses in a diverse range
of applications.

Flooringfor Power and Industrial projects

15

Chia Tai Food processing facilities in
Qinhuangdao and Qingdao Plant, China
Project details
High performance flooring system for new foodprocessing facilities
Owner:
Chia Tai Food
Location:
Qinhuangdao and Qingdao plant
Project Year:2014
Products used:
Ucrete MF
Ucrete UD 200

Product selector
Applications
Dustproofer

Generalpurposefloor
topping

MasterTop 1324
Ucrete MF
Ucrete IFHigh
performancefloor topping

Heavy
duty floor
toppingsImpact
resistantfloor
toppingsüüü

MasterTop 330
MasterTop 1230

Abrasion
resistanttoppings

ü

MasterTop 300
MasterTop 1110

Abrasion
resistantfloor
hardeners

üü
ü
ü

16

Admixtures
for Power and Industrial projects

Admixtures solutions to improve
workability and enhance durability ofreinforced concrete
The Master Builders Solutions brand offers the widest range ofadmixtures available from a single source to improve concrete durability
and contribute to a longer service life for structures and infrastructure.
Increased concrete productivity, workability and performance are achievedby utilizing the latest Master Builders Solutions technologies.

Solutions forEnhanced placement
MasterEase
High-range water-reducing admixture for superior rheology
and rheology retention
MasterGlenium
High-range water-reducing admixture for applications whereslump retention, high early strengths and durability arerequired and for use in hot and cold climates.
MasterPolyheed
Non-chloride mid-range water-reducing admixtures
formulated for superior workability and finishing.
MasterSure
Workability-retaining admixtures featuring a new generation ofpolymers that provide slump retention in concrete without
affecting setting times or early strength development.

Improved performance anddurability
MasterSet
Accelerating admixtures modify the setting time of concrete
according to specific project needs, and hydration control
products offer stabilization where concrete will be hauled longdistances.
MasterLife
Durability-enhancing admixtures provide resistance todeterioration caused by abrasion, corrosion of steel, alkali
silica reaction, sulfate attack, and drying shrinkage cracking.
MasterFiber
Fiber products introduce crack control and extend theservice life of concrete.
Green Sense Concrete
A concrete designed by Master Builders Solutions that has
been quantified by third parties to show a reduction inenvironmental impact, while still meeting the engineering
requirements of the project.
Smart Dynamic Concrete
Concrete which has been designed to have self-compacting
properties based upon MasterMatrix admixtures.
Master X-Seed
A unique crystal seed hardening system that improves theconcrete strength development even at temperatures as low
as -20°C / 5° F.

Admixtures
for Power and Industrial projects

Penang Second Bridge, Malaysia
Project details
Construction of the longest bridge in South East Asia
Owner:
Government of Malaysia,
Malaysian Highway Authority
Concrete Producer:
Unipati Concrete Sdn Bhd
Contractor:
United Engineers Malaysia
China Habour Engineering Company
Project Year:2013
Products used:
MasterBrace 1441
MasterGlenium SKY 8705
MasterGlenium ACE 8589
MasterPozzolith RT 100
MasterKure 128
MasterFinish 222
MasterRheobuild 1000M
MasterEmaco S 5400
MasterEmaco S322
MasterInject 1333
MasterEmaco P 5040

17

Master Builders Solutions
for the Construction Industry
MasterAir®
Complete solutions for air
entrained concrete
MasterBrace®
Solutions for concrete
strengthening
MasterCast®
Solutions for the manufactured
concrete product industry
MasterCem®
Solutions for cement manufacture
MasterEase®
Low viscosity for high performance
concrete
MasterEmaco®
Solutions for concrete repair
MasterFinish®
Solutions for formwork treatment

MasterFlow®
Solutions for precision grouting

MasterPel®
Solutions for water tight concrete

MasterSet®
Solutions for retardation control

MasterFiber®
Comprehensive solutions for fiber
reinforced concrete

MasterPolyheed®
Solutions for high performance
concrete

MasterSure®
Solutions for workability control

MasterGlenium®
Solutions for hyperplasticized
concrete

MasterPozzolith®
Solutions for water-reduced
concrete

MasterInject®
Solutions for concrete injection

MasterProtect®
Solutions for concrete protection

Master X-Seed®
Advanced accelerator solutions forpre-cast concrete

MasterKure®
Solutions for concrete curing

MasterRheobuild®
Solutions for superplasticizes
concreteUcrete®
Flooring solutions for harshenvironments

MasterLife®
Solutions for enhanced durability
MasterMatrix®
Advanced rheology control
solutions for self-consolidatingconcrete

MasterTop®
Solutions for industrial andcommercial floors

MasterSeal®
Solutions for waterproofing
and sealing
MasterRoc®
Solutions for undergroundconstruction

Contact us:
Australia 1300 227 300
India +91 8657906776

China +86 21 2029 3910
Singapore +65 6232 4899

For countries not listed, please contact our regional office at:Telephone: +65 6232 4888

Indonesia +62 21 893 4339

Japan +81 467 84 9640
Malaysia +60 3 3082 1000

www.master-builders-solutions.com/en-asiapacific

The data contained in this publication are based on our current knowledge and experience. They do not constitute the agreed contractual quality of the product and, in view of the many factorsthat may affect processing and application of our products, do not relieve processors from carrying out their own investigations and tests. The agreed contractual quality of the product at thetime of transfer of risk is based solely on the data in the specification data sheet. Any descriptions, drawings, photographs, data, proportions, weights, etc. given in this publication may change
without prior information. It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed (08/2013).
® = registered trademark of a MBCC Group member in many countries of the world