Pulp & Paper

SystemGuide

Coatings and Linings

Coatings
NEW CONSTRUCTION /MAINTENANCE

SURFACE
PREPARATION (SSPC)

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)

3RD COATMILS(MICRONS)

Interior, Wet Environment – Steel
Structural steel, equipment, tanks, pumps, motors, piping & pipe racks.
New

SP 10

Carbozinc 859
Organic Zinc

3-5
(75-125)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

New

SP 10

Carbozinc 859
Organic Zinc

3-5
(75-125)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

New ormaintenance

SP 6, 10

Carboguard 890
Epoxy

4-6
(100-150)

Carboguard 890
Epoxy

4-6
(100-150)

Maintenance

SP 2, 3

Carbomastic 615
Surface Tolerant Epoxy

4-6(100-150)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Maintenance

SP 2, 3

Carbomastic 615
Surface Tolerant Epoxy

4-6(100-150)

Carbozinc 615
Surface Tolerant
Epoxy

4-6
(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

SP 2, 3

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

4-6(100-150)

Carbozinc 615
Surface Tolerant
Epoxy

4-6
(100-150)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

MaintenanceInterior, Dry Environment – Steel
Structural steel, equipment, tanks, pumps, motors, and miscellaneous.
New

SP 10, 6

Carbozinc 859
Organic Zinc

3-5
(75-125)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

New

SP 10, 6

Carbozinc 859
Organic Zinc

3-5
(75-125)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Maintenance

SP 2, 3

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Maintenance

SP 2, 3

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

1-2(25-50)Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Maintenance

SP 2, 3

Carbomastic 615(spot)
Surface Tolerant Epoxy

4-6(100-150)

Carbocrylic 3359 DTM
Acrylic

3-5(75-175)

Carbocrylic 3359 DTM
Acrylic

3-5(75-175)

SP 2, 3

Carbomastic 615
Surface Tolerant Epoxy

4-6(100-150)

Carboguard 890
Epoxy

4-6
(100-150)

SP 2, 3

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

1-2(25-50)Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

2-2 1/2(50-62)

Overhead Structures – Steel
Structural steel, trusses, beams.
New ormaintenanceNew ormaintenance

Overhead Surfaces - Concrete
Ceilings, underside of concrete slabs.
New ormaintenance

SP 13

Sanitile 100
WB acrylic block
fillerAs required

Sanitile 155
WB acrylic finish

2-3(50-75)

New ormaintenance

SP 13

Carboguard 890
Epoxy

4-6
(100-150)

Carboguard 890
Epoxy

4-6
(100-150)

2 | PULP & PAPER SYSTEM GUIDECoatings
NEW CONSTRUCTION /MAINTENANCE

SURFACE
PREPARATION (SSPC)

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)

3RD COATMILS(MICRONS)

Sanitile 855
Polyester urethane

3-5(75-125)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Interior Environments – ConcreteInterior walls, labs, warehouses, mechanical rooms, control rooms, chemical storage, locker rooms.
New ormaintenance

SP 13

Sanitile 755
Epoxy

10-15
(250-375)

Sanitile 755
Epoxy

10-15
(250-375)

New ormaintenance

SP 13

Sanitile 500
WB epoxy filler/sealer

As required

Sanitile 555
WB epoxy finish

3-4(75-100)

New ormaintenance

SP 13

Sanitile 755
Epoxy finish

5-8(125-200)

Sanitile 755
Epoxy finish

5-8(125-200)

New ormaintenance

SP 13

Sanitile 500
WB epoxy filler/sealer

As required

Sanitile 855
Polyester urethane

2-3(50-75)

New ormaintenance

SP 13

Sanitile 600
Epoxy block filler

As required

Sanitile 655
Epoxy finish

4-6(100-150)

1-2(25-50)Carbocrylic 3359 DTM
Acrylic

3-5(75-175)

Galvanized Steel – Weathered
Weathered surfaces, cable trays, ducts, structures.
Maintenance

SP 1, 2 or 16

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

Exterior, Weathering - Steel
Structural steel, equipment, building frames, tanks, piping & pipe racks.
SP 6

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

1-2(25-50)Carboguard 635 VOC
Epoxy

3-5
(75-175)

MaintenanceSP 6

Rustbond or
Rustbond FC
Penetrating Sealer
Epoxy Sealer

1-2(25-50)Carbothane 133
SeriesPolyurethane

3-5(75-125)

Maintenance

SP 2, 3, 6

Carbomastic 615
Surface Tolerant Epoxy

4-6(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Maintenance

Paper Machines, Wet End – Steel
Fourdrinier, press section, frames, pumps, motors, equipment
New

SP 10

Phenoline 379
Epoxy novolac

20-25(500-625)

Carboguard 890
Epoxy

4-6
(100-150)

New

SP 10

Carbozinc 859
Organic zinc

3-5
(75-125)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Maintenance

SP 2,3

Carbomastic 615
Surface tolerant epoxy

5-7(125-175)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Maintenance

SP 2,3

Carbomastic 615
Surface tolerant epoxy

5-7(125-175)

Carboguard 635 VOC
Epoxy

4-6
(100-150)

PULP & PAPER SYSTEM GUIDE | 3

Coatings
NEW CONSTRUCTION /MAINTENANCE

SURFACE
PREPARATION (SSPC)

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)

3RD COATMILS(MICRONS)

Chemical Exposure, Caustic – Steel
Structural steel, equipment, pumps, motors, piping, tanks, storage & warehouse areas, and other miscellaneous steel
New

SP 6

Carbozinc 859
Organic zinc

3-5
(75-125)

Carboguard 60
Epoxy

4-6
(100-150)

New ormaintenance

SP 6
SP 2, 3

Carboguard 635 VOC
Epoxy

4-6
(100-150)

Carboguard 890
Epoxy

4-6
(100-150)

New ormaintenanceSP 6

Phenoline 379
Epoxy novolac

15-18(375-450)

Maintenance

SP 2, 3

Carbomastic 615
Surface tolerant epoxy

5-7(125-175)

Carbocrylic 3359 DTM
Acrylic ter polymer

3-5(75-125)

Sanitile 855
Polyester urethane

4-6(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Chemical Exposure, Acid – Steel
Structural steel, equipment, pumps, motors, piping, tanks, misc. steel
New

SP 6

Carbozinc 859
Organic zinc

3-5
(75-125)

Carboguard 60
Epoxy

4-6
(100-150)

New

SP 3

Carboguard 800 Series
Epoxy

4-6
(100-150)

Carbothane 133
SeriesPolyurethane

3-5(75-125)

Sulfuric vapor

SP 6

Phenoline 379
Epoxy novolac

15-18(375-450)

Sulfuric spills

SP 10

Phenoline 379
Epoxy novolac

15-35(375-875)

Bitumastic 300 M
Coal tar epoxy

8-10(200-250)

Bitumastic 300 M
Coal tar epoxy

8-10(200-250)

Below Grade, Wet Soil – Steel
Buried pipe, tanks, vessels
New ormaintenance

SP 10

Surface Exposures to 500°F (260°C) – Steel
Boiler housings, stacks, burners, soot blowers, ash hoppers, piping, tank exteriors, equipment.
New ormaintenance

SP 10

Carbozinc 11 Series
Inorganic zinc

2-3
(50-75)

Thermaline 4900
Silicone acrylic

1.5-2(100-150)

Thermaline 4000
Silicone

3-5(76-127)

Thermaline Heat
ShieldInorganic polymer

3-5(89-127)

Thermaline 450 EP
Modified epoxy
phenolic

4-8(100-200)

Thermaline Heat
ShieldInorganic polymer

3-5(89-127)

Surface Exposures to 800°F (425°C) – Steel
Structural steel, tower skirts, pipe racks, cable trays, control rooms
New ormaintenance

SP 10

Carbozinc 11 Series
Inorganic zinc

2-3
(50-75)

Surface Exposures to 1200°F (650°C) – Steel
Structural steel, tower skirts, pipe racks, cable trays, control rooms
New ormaintenance

SP 10

Thermaline Heat
ShieldInorganic polymer

3-5(89-127)

Under Insulation -500 to 400°F (-450 to 205°C) – Steel
Piping, structural steel under insulation. NACE: SP0198-2010 CS-4
New ormaintenance

SP 10

Thermaline 450 EP
Modified epoxy
phenolic

4-8(100-200)

Under Insulation -500 to 1200°F (-450 to 650°C) – Steel
Piping, structural steel under insulation. NACE: SP0198-2010 CS-6
New ormaintenanceSP 10

4 | PULP & PAPER SYSTEM GUIDE

Thermaline Heat
ShieldInorganic polymer

3-5(89-127)

Coatings
NEW CONSTRUCTION /MAINTENANCE

SURFACE
PREPARATION (SSPC)

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)

3RD COATMILS(MICRONS)

Fireproofing – Steel
Structural steel, tower skirts, pipe racks, cable trays, control rooms
Intumescent

SP 6

Carbozinc 859
Organic zinc

3-5
(75-125)

Thermo-Lag 3000
Intumescent epoxy

As required

Carbomastic 94
Epoxy

5-7
(50-75)

Cementitious

SP 6

Carbozinc 11 Series
Inorganic zinc

2-3
(50-75)

Pyrocrete 241 Series
Cementitious

As required

See data sheet for
specified products

3-5(75-125)

Fire retardant

Clean & dry

Thermo-Lag 270
Water based mastic

125(3125)

Stack Interiors – SteelInterior lining for up to 380°F (193°C) with excursions to 460°F (238°C)
New ormaintenance

SP 10

Plasite 4310
Vinyl ester

17-22(425-550)

Plasite 4310
Vinyl ester

17-22(425-550)

Notes:
1. Carbozinc 11 Series consists of four inorganic zinc products designed to meet every need: Carbozinc 11, Carbozinc 11 FG, Carbozinc 11 HS, and Carbozinc
11 VOC.
2. Carbothane 133 Series include a choice of polyurethane topcoats to meet your needs: Carbothane 133 HB, 133 LH, 133 VOC, 133 MC or 133 LV.
3. Maintenance coating systems can be applied in two (2) or three (3) coats, depending on the service conditions.
4. Thermaline 4900 VOC and Thermaline 4700 VOC may be substituted for Thermaline 4900 and Thermaline 4700, respectively, as local VOC regulations dictate.
5. Carboguard 890 may be used as an epoxy topcoat in lieu of polyurethane where additional corrosion protection is more critical than appearance.
6. Rustbond Penetrating Sealer may be used as a primer/sealer overcoat over existing, aged paints (with appropriate topcoats)
7. Carbozinc 859 can provide superior performance as a maintenance primer. Please consult your Carboline Sales Representative to discuss your specificapplication.
8. In maintenance painting, some coats may be eliminated depending on the condition of the existing paint system. Please consult your Carboline Sales
Representative.
9. Heavily pitted steel can make coating application more complicated. Please consult your Carboline Sales Representative.
10. The application technique of stripe coating edges and weld lines will improve coating system performance.
11. Carbothane 134 Series may be used in lieu of 133 Series when a gloss finish is desired.
12. Carbothane 134 Series includes a choice of high gloss polyurethane topecoats to meet your needs including Carbothane 134 HG, 134 VOC, 134 MC, 134 LV,
134 WB, and 134 HP.
13. Carboxane 2000 may be used in lieu of Carbothane Series when an ultra-durable performance topcoat is desired.
14. Surface Cleaner 3 is a water based, biodegradable cleaner that is effective in cleaning and degreasing surfaces prior to painting.
15. Where surface preparation designations of SSPC SP 10, SP 6, SP 7, SP 3, and SP 2 are used the ISO designations of Sa 2 ½, Sa 2, Sa 1, St 3, and St 2
(respectively) are also applicable.
16. Water blasting may be used in lieu of abrasive blasting in some instances. SSPC WJ1, WJ2, WJ3 and WJ4 are standards that may apply. Consult your
Carboline Sales Representative for specific advice.
17. For Fireproofing Systems, other primers and topcoats than those listed may be acceptable. Consult your Carboline Sales Representative for specific advice.

PULP & PAPER SYSTEM GUIDE | 5

Linings
SUBSTRATESURFACE
PREPARATION

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)TOTAL DFTMILS (MICRONS)

Pulp & Paper Making – Concrete & Tile
Stock chests (machine, decker , broke, etc.), fan & seal pits, pulper boxes, brown stock washers, couch & wire pits
New or maintenanceSP 13

New or maintenance

SP 13

Plasite 5371
Epoxy

125
(3175)

Plasite 5302
Epoxy

125
(3175)

125(3125)

Plasite 5302 Gel Coat
Epoxy

5-8
(125-200)130(3250)

Pulp & Paper Making - SteelHigh density towers, filtrate tanks, stock washers, washer vats, blow tanks, bleach plants (consult technical service)
New or maintenance

SP 10

Plasite 5371
Epoxy

125
(3175)

Plasite 5302 Gel Coat
Epoxy

New or maintenance

SP 10

Plasite 5302
Epoxy

125
(3175)

125(3125)New or maintenance

SP 10

Semstone 140 or 145
Epoxy/epoxy novolac

30-40(750-1000)

30-40(750-1000)

New or maintenance

SP 10

Plasite 7159 HAR
Epoxy

5-6
(125-150)

Plasite 7159 HAR
Epoxy

5-8
(125-200)5-6(125-150)130(3250)

10-12(250-300)

Chemical Recovery – SteelLiquor tanks, clairifiers, precipitators & duct work, stacks, evaporators
New or maintenance

SP 10

Plasite 4310
Vinyl ester

35-45(875-1125)

New or maintenance

SP 10

Plasite 7159 HAR
Epoxy

5-6
(125-150)

Plasite 7159 HAR
Epoxy

5-6
(125-150)

10-12(250-300)

New or maintenance

SP 10

Plasite 9573
Baked epoxy phenolic

6-7(150-175)

Plasite 9573
Baked epoxy phenolic

6-7(150-175)

12-15(300-375)

New or maintenance

SP 10

Plasite 4100
Vinyl ester

20
(500)

Plasite 4100
Vinyl ester

20
(500)

40
(1000)New or maintenance

SP 10

Plasite 4300
Vinyl ester

20
(500)

Plasite 4300
Vinyl ester

20
(500)

40
(1000)

Semstone 140 or 145
Epoxy/epoxy novolac

40-100(1000-2500)

40-100(1000-2500)

Plasite 5202 Gel Coat
Epoxy

10
(50)

135
(3375)

Plasite 5302
Epoxy

125
(3175)

125(3125)

35-45(875-1125)

Chemical Recovery – Concrete
Trenches and sumps throughout the processes
New or maintenanceSP 13

New or maintenanceSP 13

New or maintenanceSP 13

6 | PULP & PAPER SYSTEM GUIDE

Plasite 5371
Epoxy

125
(3125)

Linings
SUBSTRATESURFACE
PREPARATION

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)TOTAL DFTMILS (MICRONS)

Chemical Storage – Steel
Immersion service, consult tech service for specific recommendations based on service conditions
Green & black liquor
to 200°F

SP 10

Plasite 4550 S
Epoxy novolac

30-40(750-1000)

30-40(750-1000)

Caustic & alkaline

SP 10

Plasite 4500 or 4550
Epoxy/epoxy novolac

30-40(750-1000)

30-40(750-1000)

Sulfuric acid to 98%(high purity)

SP 10

Plasite 3073
Baked phenolic

Starch, clay

SP 10

Plasite 7122 VOC
Epoxy phenolic

Demineralized water,high temp, brine

SP 10

50% Caustic

2-3(50-75)

Plasite 3073
Baked phenolic

2-3(50-75)4-6(100-150)

6-7(150-175)

Plasite 7122 VOC
Epoxy phenolic

6-7(150-175)

12-15(300-375)

Plasite 9052
Epoxy

5-7
(125-175)

Plasite 9052
Epoxy

5-7
(125-175)

10-14(250-350)

SP 10

Plasite 9081
Epoxy

6-7
(150-175)

Plasite 9081
Epoxy

6-7
(150-175)

12-15(300-375)

Concentrated sulfuric
acid (92%-98%)

SP 10

Plasite 9085
Epoxy novolac

6-7(150-175)

Plasite 9085
Epoxy novolac

6-7(150-175)

12-15(300-375)

Calcium carbonate

SP 10

Plasite 9133
Epoxy

5-7
(125-175)

Plasite 9133
Epoxy

5-7
(125-175)

10-15(250-375)

75% Caustic to
200°F

SP 10

Plasite 9573
Baked epoxy phenolic

6-7(150-175)

Plasite 9573
Baked epoxy phenolic

6-7(150-175)

12-15(300-375)

Sulfur dioxide & salt
cake

SP 10

Plasite 4100
Vinyl ester

20
(500)

Plasite 4100
Vinyl ester

20
(500)

40
(1000)

Hydrogen peroxide,
tall oil

SP 10

Plasite 4300
Vinyl ester

20
(500)

Plasite 4300
Vinyl ester

20
(500)

40
(1000)

Chlorine dioxidemax. 2% @ 160°F

SP 10

Plasite 4310
Vinyl ester

20
(500)

Plasite 4310
Vinyl ester

20
(500)

40
(1000)PULP & PAPER SYSTEM GUIDE | 7

Linings
SURFACE
PREPARATIONSUBSTRATE

1ST COATMILS(MICRONS)

2ND COATMILS(MICRONS)

Complementary Products - Concrete
Tank pads, pump pads, grout fill and patching mortar, form voids and bug hole fillers, sealants
Concrete filler & patchingmaterial

SP 13

Semstone 110
Epoxy primer

8-10(200-250)

Semstone 305
Epoxy novolac

As needed

Concrete fill & patchingmaterial

SP 13

Semstone 8084
Vinyl ester primer

8-10(200-250)

Semstone 884
Vinyl ester

As needed

Concrete grout & repitchingmortar

SP 13

500 Series primer
Epoxy

3-4
(75-100)

Semstone 5400
Epoxy

As needed

Concrete sealant

SP 13

Semstone 110
Epoxy primer

8-10(200-250)

Semstone 806
Epoxy novolac

As needed

Concrete sealant

SP 13

Semstone 6325
Polyurethane

As needed

Notes (for concrete surfaces):
1.

Concrete surfaces may require filling, sealing or repair to eliminate surface imperfections, voids or bug holes prior to application of the coating system.
See Complementary Products.

2.

Exact thickness depends on the extent of patching or repair work necessary.

CA R B O L I N E CO M PA N Y
G LO BA L H E A D Q U A RT E R S
2150 S C H U E T Z R O A D
S T. LO U I S , M O 63146 U S A
P H : +1-314-644-1000
W W W. CA R B O L I N E . CO M

8 | PULP & PAPER SYSTEM GUIDE

12-46-1216-306