Petrochemical

Coatings, Linings, and Fireproofing
Superior Protection for Aggressive Environments

PETROCHEMICAL SYSTEM GUIDEGLOBAL SERVICE AND SUPPORT

Proven Products from an Industry Leader
Carboline is the leader in protecting the petrochemical industry. Our comprehensive product line offers
the right solutions on new construction and maintenance projects for these tough and demanding
environments anywhere in the world. Our highly regarded products are fully tested and field proven; andbacked by a team of professionals focused on the needs of the petrochemical industry.

Product Line

Certifications / Listing››Outstanding corrosion protection products››

Det Norske Veritas››

Surface tolerant coatings››

Underwriters Laboratories››

Moisture tolerant coatings››

National Sanitation Foundation››

Low temperature and quick cure products››

Lloyd’s Registry››

Ultra-weatherable finishes››

American Bureau of Shipping››

Chemical resistant linings

Affiliations››

Intumescent and cementitious fireproofingAT M O S P H E R I C E X P O S U R E S

Structural Steel, Piping, and Equipment (Carbon Steel)
Includes all plant steel, piping and equipment operating up to 250°F (121°C) and exposed to a varietyof plant fall-out, fumes, occasional splash/spills of moderately aggressive chemicals and ultra-violet
radiation from normal weathering.

Primers:
Protective and Surface Tolerant

Barrier Coats:
Chemical and Water Resistant

Carbozinc Series

Carboguard Series

Carbozinc primers are zinc-rich primers withoutstanding performance in petrochemical
environments, showing excellent sub-film corrosion
resistance and longevity to match the life of thestructure.

Carboguard epoxies include a wide variety of excellent
barrier coatings with chemical resistance. They areeasy to apply and commonly used over zinc primers ordirect to steel substrates.

®

Carbomastic Series®

Carbomastic coatings are surface tolerant epoxies
that can be applied over marginally prepared steel
substrates, will tolerate damp surfaces, and can cureat low temperatures for year round painting in some of
the worst conditions.

Rustbond Series®

Rustbond coatings are surface tolerant, cross-linked
penetrating primers/sealers with excellent wetting
properties. They are highly flexible with excellent
adhesion to existing coatings and will accept a varietyof topcoats.

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Durable Finishes:
Color and Gloss Retention
Carbothane Series®

Carbothane finishes are high performing urethanes thatprovide long term weather resistance, color and glossretention, and chemical resistance to splash and spills.

Carboxane Series®

Carboxane siloxanes are ultra-weatherable and provide
extreme long term color and gloss retention due to theiroutstanding resistance to ultra-violet radiation.

H I G H H E AT A P P L I C AT I O N SHigh Temperature Coatings for Piping and Process Equipment
The elevated temperatures of a petrochemical plant require high temperature coatings for corrosion
protection. Insulative coatings keep workers safe, provide thermal efficiencies for processes and minimize
corrosion under insulation for piping and equipment operating at higher temperatures.

Worker Protection and Insulation
Needs - Operating Up to 350°F (177°C)

Uninsulated Steel - Operating From
300°F to 1000°F (148°C to 538°C)

Carbotherm Series

Carbozinc Series

Insulative composite coatings formulated in a hightemperature resistant epoxy or acrylic binder. They
are ideally suited as a protective heat barrier to shieldpersonnel from hot surfaces. They also inhibit heattransfer into or out of a structure. This makes them
ideal to keep chemical storage tanks cooler. Theseproducts also prevent cold surfaces from sweating.

Carbozinc primers have outstanding sub-film corrosion
resistance and high temperature stability. They areparticularly useful to protect steel substrates during
down times and thermal cycling events that would
otherwise be very detrimental to unprotected steel.

®

Thermaline Series®

Thermaline high heat polymer coatings are used toprotect and to provide color for equipment operating
at elevated temperatures. They are typically used overCarbozinc primers for long term performance.

Coatings Under Insulation
High temperature piping and equipment are often insulated for process requirements or energy conservation. Moisture andchemicals can eventually find their way inside the insulation that will accelerate the corrosion process. Coating systems
designed to handle the aggressive chemicals and thermal, wet/dry cycling are critical for long term performance.

Insulated Steel - Operating Up to300°F (148°C)

Insulated Steel - Operating Up to1200°F (649°C)

Carboguard Series

Thermaline SeriesCarboguard epoxies are outstanding barrier coatings
to handle moisture and moderately aggressive
chemicals often found under wet insulation.

Modified epoxy phenolic, glass-flake filled epoxy
novolac, and high performance inorganic polymer.
Thermaline coatings are the ultimate in chemical
resistance and wet/dry thermal cycling seen underinsulation.

Carbomastic Series
Aluminum-filled Carbomastic coatings are surface
tolerant to power tool cleaned steel and provide
excellent protection to steel under insulation.

PETROCHEMICAL STOR AGE

Linings for Storage Tanks and Vessels
The demands placed on a lining system are considered to be the most aggressive service for a coating. Many times
a lining system is asked to protect a million dollar investment from failure and/or remediation. As such, there
should be no shortcuts or compromise in their selection, application, or use. Carboline linings have been fully
tested and field proven to ensure the user the best possible asset and cargo protection in the industry.

Water & Potable Water Storage

Harsh Chemical Storage

Carboguard Series

Plasite Series

Thin-film epoxy linings designed for mildly corrosive
service in potable water, process water, and mild
chemicals normally operating near ambientconditions.

A specialized series of ultra high performance linings
that have been developed for extreme chemicalexposure, high pressure applications, and higher
temperature service. This series includes singlecoat, high build, solvent-free products with fast cureproperties for rapid return to service.

®

Fuel Storage®

Phenoline Series®

Highly functional epoxy and modified epoxy linings thatare ideal for a variety of petroleum storage products
including crude oil, demineralized water, crude/watermixtures, gasohol, ethanol, fuel oil, jet fuel, biodiesel,and gasoline.

Secondary Containment
Secondary containment of chemicals, wastewater or fuels is required by regulations and can be challenging toan owner since the most common substrate is concrete. Specially designed products and knowledge gained overdecades in how to treat design details helps ensure complete and long term protection of the concrete and chemical
retention in the event of a spill.

Semstone Series

Reactamine Series

A wide range of epoxy and vinyl-ester based
technology that includes aggregate-filled andreinforced systems designed to handle aggressive
chemical exposures and high physical demands. Ourlong history of knowing how to handle installation
details - the right way; helps ensure proper sealing
and protection around cracks, control joints,
penetrations, junctions, tank rings, and the like.

Elastomeric polyureas and hybrids are ideal for
concrete protection against a variety of petroleum
based products due to their crack bridging capabilities
and elongation properties.

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FIREPROOFING

Fire Protection of Steel
Epoxy intumescent and cementitious fireproofing products provide both hydrocarbon and jet fire ratings forthe petrochemical industry. They cure to a tough, durable, protective finish with high flexural and compressive
strengths that can handle harsh petrochemical exposures.

Cementitious

Intumescent

Pyrocrete Series

Thermo-Lag SeriesHigh density, exterior grade, heavy duty, cementitious
fireproofing materials ideal for use in industrial andpetrochemical environments exposed to hydrocarbon
and jet fires and/or cryogenic spills.

The most efficient epoxy based fireproofing productline on the market, with industry leading hydrocarbonratings.

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Cable Coatings
Intumastic 285®

A FM (Factory Mutual) approved and IEC (InternationalElectrochemical Commission) certified, water based,
fire resistant coating that was specifically developed
for the fire protection of grouped or bundled electricalcables.

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Pyroclad X1®

Ultra durable epoxy based fireproofing withunsurpassed weathering characteristics, low thickness
requirements, and excellent hydrocarbon and jet fireprotection.

GLOBAL REPRESENTATION

Coatings - Linings - Fireproofing

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