PRODUCT CATALOGSBS DYNAMIC BALANCE SYSTEM

REV. 8/15/2018 (DESIGN)PRODUCT OVERVIEWCONTROLS/ELECTRONICS
EXTERNAL BALANCERS
NON-CONTACT BALANCER SENDERSINTERNAL BALANCERS
AE MONITORING SYSTEMVIBRATION SENSORSHYDROKOMPENSER®

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SBS DYNAMIC BALANCE SYSTEMABOUT SBSTABLE OF CONTENTS

SBS has become a leader in its industry bylistening and responding to our customers.
We design, manufacture and market themost extensive line of balancers in the orld
to cover the diverse needs of our customers.
We engineer our balancer applications
to a­ llow quick and easy installation, and­provide trouble free service. The SBS AEMS
acoustic monitoring product line allows­precision control of grinding and dressing
operations. We are dedicated to compre­
hensive customer service, and maintain
an ample inventory of all products. SBS
has proven itself a reliable partner to the­grinding industry in over 15 years of service
with excellence.

1

Product Overview ������������������������������������������������������� 3 – 4
Description of SBS products

2 Controls/Electronics ��������������������������������������������������� 5 – 9Control units for all our balancers andrelated accessories
3 External Balancers ������������������������������������������������� 10 – 23
Mounted at either end of the grinder spindle
for easy installation
4 Non-Contact Balancer Senders ������������������������� 24 – 26
Used to provide power to non-contact versionsof external and internal balancers
5 Internal Balancers ��������������������������������������������������� 27 – 33
Mounted internal to the grinder spindle
for minimum interference
6 AE Monitoring System ������������������������������������������� 34 – 42
AEMS system provides in process monitoringof grinding and dressing functions
7 V
 ibration Sensors ��������������������������������������������������� 43 – 44
Sensor options used with SBS equipment
8 Hydrokompenser ��������������������������������������������������� 45 – 53
Service parts for the original water type balance system

More strategies and further information can be found on www.grindingcontrol.com. Or contact your nearest SBS Sales Representative or call Schmitt Industries.
®

A Product
Line ofder
Schmitt
Eine
Produktlinie
SchmittIndustries,
Industries,Inc.
Inc.

grindingcontrol.com

Schmitt Industries, Inc.
2765 NW Nicolai St.
Portland, OR, 97210
USA
Tel: +1 (503) 227-7908
sbs-sales@schmitt-ind.com

Schmitt Europe, Ltd.
2 Leofric Court
Progress Way
Coventry CV3 2NT
UK
Tel: +44 (2476) 651774
sbs-europe@schmitt-ind.com© 2012 Schmitt Industries, Inc. All rights reserved. Printed in USA. 160714 EXACTCONTROL is a trademark and SBS DYNAMIC BALANCE SYSTEM, SCHMITT INDUSTRIES and SCHMITT EUROPE LTD are registered trademarks of Schmitt Industries, Inc.

PRODUCT OVERVIEWSBS DYNAMIC BALANCE SYSTEM

Modular Control System

Internal Balancers

SBS produces a series of controls which integrate
and standardize the operation all of our products. Our control system has taken balancing ofgrinding machines to a new level of accuracy(.02 microns), speed (300 to 30,000 RPM) andconvenience. The bright, easy to read display
puts more control and information at yourfingertips. Quick setups and dynamic graphic
displays provide superior control of the grinding
process.

The Internal Balancer is a preferred choice by many European grinding
machine builders. This balancer type is designed to fit inside the grinding spindle, in a bore supplied by the machine builder. The balance
weights are located under the wheel, eliminating any possible lateralcoupled forces on the spindle. Placement of the Balancer inside thespindle minimizes possible interferences between the Balancer andother machine components.

 4 channel operation (each channel controls aseparate device) Front panel keypad/display can be mounted
remotely from control Variety of mounting hardware

External Balancers
In the U.S., external balancers are the optimum
solution for most grinding machines. SBS external balancers are easy to mount, highly reliable
and require little operator training, making themexceedingly popular. They are designed as aninexpensive, permanent installation on grinding
machines.
External Balancers use internal motors and precision gear trains to position two balance weights
inside the unit, to compensate for unbalance inthe spinning wheel/spindle assembly.
Standard systems use a long life rotary slip ring
power transfer system to send power to thespinning balancer. A Non-Contact Power transfer
system is available as an option.
A system includes the Balancer needed for yourapplication, a custom designed Adaptor for
mounting the balancer, Control Unit, Vibration
Sensor, Balancer Cable, and any needed tools oraccessories.
 Easy to retrofit to existing grinders Mounts to either wheel end or pulley end of
spindleB alance compensation range of 75 – 12,000 g cm
 Operation from 300 – 13,000 rpm

Internal Balancers use internal motors and precision gear trains to position two balance weights inside the unit, to compensate for unbalancein the spinning wheel/spindle assembly. Power transfer systems are
identical to external balancers, either long life rotary slip ring, or noncontact systems are available.
 Balance compensation range of 100 – 4,500 g cm
 Operation from 300 – 13,000 rpm

AEMS Monitoring System
This optional add-in card for the SBS control system offers our customers the capability to monitor their grinding process with exceptional
precision.
The AEMS product uses proprietary acoustic sensor technology tomonitor the very high frequency signals generated in the grinding
machine structure during wheel contact in the grinding and dressing
processes. The user can set up the system easily, and immediately reap
the benefits of improved control.
AEMS can substantially eliminate grind cycle gap time (time required
for wheel infeed prior to contact with the work piece). Gap time can
add significantly to the overall part cycle time, reducing production
efficiency.
The AEMS system provides detection of any crash contact immediately as it happens, providing input to the CNC control to stop wheel
infeed.
Using the AEMS system, the user can set up minimum and maximum
expected acoustic levels during normal wheel dressing. The operator or
CNC control can then determine not only if the wheel is being dressed
all the way across it’s width, but also can control the aggressivenessof the dressing process, and the resulting quality of the dressed wheel.
 Elimination of grinding cycle gap time Notification of crash conditions
 Monitoring wheel dressing®

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PRODUCT OVERVIEWSBS DYNAMIC BALANCE SYSTEM

Manual Balance Control

Sources of Unbalance

The Manual Balance Control is designed to­measure unbalance in grinding machines,
calculate the compensation needed to eliminate unbalance, and guide the user in making
manual corrections to achieve balance. Balanceis achieved by positioning the existing spreadbalance weights on the grinding machine to­calculated positions. This product provides a­lower cost dedicated machine balancing alter­
native for applications which do not justify thecost of fully automatic control. The Manual­Balance Control is based on the same rugged
hardware as our high end automatic balance­system control units, and can even be upgradedin the future to perform automatic balance­control by adding the required control card.

Unbalance is caused by many factors on a grinding machine, many ofwhich are not static, but continually change as the grinder operates.
Once a new wheel is initially balanced, balance will immediately begin
to degrade due to these factors.

Balance System Purpose
The SBS control is used as part of a complete
system which allows the user to monitor andcorrect for unbalance in grinding wheels andother types of rotating machinery. Balance is a
critical process variable and even a small degreeof unbalance can cause problems such as: Excess bearing wear and maintenance problems.
 High costs of premature grinding wheel andtool wear Poor quality control of work piece geometry
and finish Wheel wear Coolant absorption Wheel dressing New wheel installation wheel and tool wear Poor quality control of work piece geometry and finish

System Operation Theory
A vibration sensor is mounted on the machine to monitor the machine’s balance condition. The Control filters incoming vibration signals
to the rotational frequency of the machine to measure the unbalancelevel, and correction of unbalance is provided by movement of the twocompen­sating masses inside the Balancer mounted on the machine.
SensorVibration Signal

BalancerControl

Control Signals(Balancer Cable)

System Components
A typical balance system consists of: S B-14xx Vibration Sensor (xx= 11, 20, 40 ft. cable) [3.5m, 6.0m, 12m]
 SB-55xx series Control (see control model table) External, Internal, or Hydrokompenser Balancer(see details under each product) Balancer Cable (see details under balancer type) Balancer mounting adaptor for specific grinder(contact SBS sales for details) Optional control mounting hardware or other accessories®

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CONTROLS AND ELECTRONICS

Control Models

SBS DYNAMIC BALANCE SYSTEM

Control Model Table
110–220 AC Input

SBS control models are based on three­configuration choices:
1. T ype of Balancer installed. Specifies the typeof device control card installed in d
­ evice slot #1
when shipped. Each c­ ontrol card ­provides
independent control of a single ­balancer or
AEMS monitoring system. ­Additional device
controlcards can be ordered separately andinstalled as needed.
2. 1
 10–220 VAC Input or 24 VDC Input. ­Controls
can be ordered in two configurations for thedesired power input.
3. Front Panel or Remote display configuration.
All controls can be shipped with a detachable
Keypad/Display Panel as part of the control, or
supplied in a Remote Configuration with no
Front Panel. Operation of the control without
front panel connected can be performed only
via the software interface over USB or Ethernet
4. Profibus or no Profibus option. The standard
control comes equipped with Profibus DP
connectivity, or the control can be ordered
without this interface.

Profibus

No
Profibus

24 VDC Input

Balancer Type

Front PanelNo Panel

Front PanelNo PanelStandard External/Internal

SB-5500

SB-5510SB-5520

SB-5530

Non-Contact External/ Internal

SB-5500-N

SB-5510-N

SB-5520-N

SB-5530-N

Hydro Balancer

SB-5500-H

SB-5510-H

SB-5520-H

SB-5530-H

AEMS Monitoring

SB-5500-G

SB-5510-G

SB-5520-G

SB-5530-G

Standard External/ Internal

SB-5501

SB-5511SB-5521

SB-5531

Non-Contact External/ Internal

SB-5501-N

SB-5511-N

SB-5521-N

SB-5531-N

Hydro Balancer

SB-5501-H

SB-5511-H

SB-5521-H

SB-5531-H

AEMS Monitoring

SB-5501-G

SB-5511-G

SB-5521-G

SB-5531-G

Manual Balance

SB-5500-M

SB-5510-M

SB-5520-G

SB-5530-G

Standard Control Features
A typical balance system consists of:O peration of multiple SBS products in one unit E asy to use standard interface for all productsC alibrated vibration reporting to 0.001 micron resolution
N EMA 13/ IP 54 rated construction
 Individual hardwire interface for each device card (DB-25)
C ommon software interface (via USB or Ethernet ports)
M ulti-language capable (English, Chinese, French, German, Spanish)W indows XP/Vista/Win7 compatible interface software available®

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CONTROLS AND ELECTRONICSSBS DYNAMIC BALANCE SYSTEM

Controls and Electronics
SB-5500 series Control®

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CONTROLS AND ELECTRONICSSBS DYNAMIC BALANCE SYSTEM

Controls and Electronics
Front Panel – Remote Mounting

Panel Mounting Requirements:®

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CONTROLS AND ELECTRONICSSBS DYNAMIC BALANCE SYSTEM

Controls and Electronics
SB-43xx Remote Display Cable
Cable required to connect the front panel display to the control unit, when the
Front Panel is to be mounted separately.

xx = 11, 20, 40 ft. cable length (3.5m, 6.0m, 12m)®

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CONTROLS AND ELECTRONICSSBS DYNAMIC BALANCE SYSTEM

Controls and Electronics
Additional Device Control Cards
These cards can be installed in empty slots in SBS Controls to provide control
of multiple balancers with one control unit, or add AEMS acoustic monitoring
control along with a balance system.
Device Control Card Table
Balancer Type

Card Part#

Standard External/ Internal

SB-5512

Non-Contact External/ Internal

SB-5532

Hydro Balancer

SB-5518

AEMS AE Monitoring

SB-5522

Manual Balance Control

SB-5543

Hardwire Interface Cable
SB-24xx-L cable directly connects each device card in the SBS control to a
PLC or other similar machine controller.

Hardwire Interface Adaptors
These adaptors make is easy to update existing older balance systems to new
SBS controls. These adaptors translate the standard I/O hardwire interface
from common older balance controls to match the interface of the SB-4500
control family, eliminating the need to reprogram the PLC or machine control.
Hardwire Interface Adaptor Table
Control being replacedPart#

HK-5000 Hydrokompenser

SB-4902

SB-2500 Mechanical Balancer

SB-4903®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
External Balancer Models
External Balancers mount on the end of the machine spindle, using a mounting
adaptor designed by SBS for each specific model of grinder. This mounting
method allows for easy retrofit and installation.
External balancers are grouped into four basic connection types, which are
pictured on the following pages. This connection type indicates the method of
connecting the Balancer to the Balance Control unit.
Type -F – Remote cable connect
Type -L – Standard cable
Type -V – Heavy duty cable
Type -N – Non-Contact
Type -G – Non Contact with integral AEMS sensor
Type -N and -G balancers use non-contact inductive power transmission, andmust be used with a Non-Contact Sender coil assembly.

SB-

xxxx

Model number(see table below)
Case Type

Models
SB-0075-x
SB-0250-x
SB-0252-x
SB-0254-x
SB-0256-x
SB-0325-x
SB-0350-x
SB-0550-x
SB-0850-x
SB-1450-x
SB-2550-x
SB-3000-x
SB-3700-x
SB-5000-x
SB-7500-x
SB-9500-x
SB-9800-x

10(see drawings)

Low Mass

95mm

114mm

130mm
147mm

-x

Connection type
(L,V,N,G)
Compensation(g*cm)
75
250
350
550
850
250
350
550
850
1450
2550
3000
3700
5000
7500
9500
12,000©Schmitt Industries, Inc. – www.schmitt-ind.com

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers

SB-0252-L – Type L
Standard cable

Non-Contact Sender
SB-8650-H – side connection
SB-8660-H – back connection

Non-Contact Sender + AEMS
SB-8650-I – side connections
SB-8660-I – back connections

SB-0254-V – Type V
Heavy duty cable

SB-0550-N – Type N
Non-Contact

SB-0850-G – Type G
Non-Contact w/ AEMS sensor©Schmitt Industries, Inc. – www.schmitt-ind.com

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Low Mass Cable Models
Models
SB-0075-x
SB-0250-x
SB-0252-x
SB-0254-x
SB-0256-x

Compensation(g*cm)
75
250
350
550
850

Mount
6 x M36 x M36 x M36 x M36 x M3

Type -L

Type -V®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Low Mass Non-Contact Models
Models
SB-0075-x
SB-0250-x
SB-0252-x
SB-0254-x
SB-0256-x

Compensation(g*cm)
75
250
350
550
850

Mount
6 x M36 x M36 x M36 x M36 x M3

Type -N

Type -G®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Type –L Standard Cable Models
ModelsSB-0325-L
SB-0350-L
SB-0550-L
SB-0850-L
SB-1450-L
SB-2550-L
SB-3000-L
SB-3700-L
SB-5000-L
SB-7500-L
SB-9500-L
SB-9850-L

A

B

C

D

Mount

3.740/3.738[95 h7]

3.35
[85]

4.173
[106.0]4.645[118.0]3 x M64.488/4.486[114 h7]

3.35
[85]

4.960
[126.0]5.433[138.0]3 x M6

5.118/5.116[130 h7]

3.98
[101]

5.590
[142.0]6.063[154.0]4 x M6

5.787/5.785[147 h7]

3.98
[101]

6.312
[160.3]6.750[171.5]4 x M6®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Type –V Heavy Duty Cable Models
ModelsSB-0325-V
SB-0350-V
SB-0550-V
SB-0850-V
SB-1450-V
SB-2550-V
SB-3000-V
SB-3700-V
SB-5000-V
SB-7500-V
SB-9500-V
SB-9850-V

A

B

C

D

Mount

3.740/3.738[95 h7]3.47[88.1]

4.173[106.0]4.645[118.0]3 x M64.488/4.486[114 h7]

3.47[88.1]

4.960[126.0]5.433[138.0]3 x M6

5.118/5.116[130 h7]

4.08[103.6]5.590[142.0]6.063[154.0]4 x M6

5.787/5.785[147 h7]

4.08[103.6]6.312[160.3]6.750[171.5]4 x M6®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Type –N Non-Contact Models
ModelsSB-0325-N
SB-0350-N
SB-0550-N
SB-0850-N
SB-1450-N
SB-2550-N
SB-3000-N
SB-3700-N
SB-5000-N
SB-7500-N
SB-9500-N
SB-9850-N

A

B

C

D

Mount

3.740/3.738[95 h7]

3.14[79.8]

4.173[106.0]4.645[118.0]3 x M64.488/4.486[114 h7]

3.14[79.8]

4.960[126.0]5.433[138.0]3 x M6

5.118/5.116[130 h7]

3.77[95.8]

5.590[142.0]6.063[154.0]4 x M6

5.787/5.785[147 h7]

3.81[96.8]

6.312[160.3]6.750[171.5]4 x M6®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Type –G Non-Contact + AEMS Models
ModelsSB-0325-G
SB-0350-G
SB-0550-G
SB-0850-G
SB-1450-G
SB-2550-G
SB-3000-G
SB-3700-G
SB-5000-G
SB-7500-G
SB-9500-G
SB-9850-G

A

B

C

D

Mount

3.740/3.738[95 h7]

3.65[92.7]

4.173[106.0]4.645[118.0]3 x M64.488/4.486[114 h7]

3.65[92.7]

4.960[126.0]5.433[138.0]3 x M6

5.118/5.116[130 h7]

4.28[108.7]5.590[142.0]6.063[154.0]4 x M6

5.787/5.785[147 h7]

4.32[109.7]6.312[160.3]6.750[171.5]4 x M6®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Balancer Mounting Adaptors
Adaptors are designed to mount Balancers on a specific make and model of grinder.
SBS has an extensive list of pre-engineered solutions available. When required,
SBS will custom design a new mounting adaptor for your application.
Most adaptors are a one or two part assembly. Two part designs (type 3,4,5,6) use
a standard flange which holds the balancer, and mounts to a separate Adaptor Nutvia. a threaded connection. This quick change design allows the balancer to beeasily removed from the machine for wheel changes or other requirements.
Locking versions are required where grinders have speed controls or spindle brakes.
For details on your machine model, please contact your SBS sales representative.

One Part Adaptor
Type 1

Two Part Adaptor
Types 3,4,5,6®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Adaptor Type Descriptions:
TYPE 1
TYPE 3
TYPE 4TYPE 5TYPE 6

One Part Adaptor
Two Part Adaptor - (3.000-12 LH thread connect - cw rotation)
Two Part Adaptor - (2.750-12 RH thread connect - counter-cw rotation)
Small Two Part Adaptor - (2.250-16 LH thread connect - cw rotation)
Small Two Part Adaptor - (2.000-16 RH thread connect - counter-cw rotation)

Available Standard Adaptor Flanges for Two Part Adaptors
BalanceHead
SB-0250-L
SB-0252-L
SB-0254-L
SB-0256-L
SB-0325-L
SB-0350-L
SB-0550-L
SB-0850-L
SB-1450-L
SB-2550-L
SB-3000-L
SB-3700-L
SB-5000-L
SB-7500-L
SB-9500-L
SB-9800-L

FlangeLock

Type 3

Type 4

�A-0146-B

A-0800-B

A-0111-B

A-0085-B

A-0096-B

A-0099-B

A-0096-C
A-0104-B

A-0048-C
A-0384-B

A-0088-B
A-0088-C

A-0026-C
A-0048-B

�

A-0064-B

A-0018-C
A-0026-B

�Type 6

A-0146-C
A-0018-B

�Type 5

A-0294-B
A-0294-C

A-0434-B®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Standard Cable
SB-48xx – Standard Balancer Cable: 12-pin M DIN > 7-pin F Bayonet
Connects SB-xxxx-L model Balancers to Balance Control
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

Heavy Duty Cable
SB-48xx-V – Heavy Duty Balancer Cable: 12-pin M DIN > 7-pin F Bayonet
Connects SB-xxxx-V model Balancers to Control
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

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EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Non-Contact Balancer Cable
SB-87xx-H – Non-Contact Balancer Cable: 8-pin M DIN > 8-pin F Bayonet
Connects Non-Contact Sender (SB-8650-x/ SB-8660-x) to Balance Control
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

Non-Contact AEMS Cable
SB-41xx-I – Non-Contact AEMS Cable: 4-pin M DIN > 3-pin F Bayonet
Connects Non-Contact Sender w/ AEMS (SB-8650-I/ SB-8660-I) to AEMS
Control Card in Control Unit.
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

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®

EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
Extension Cables
SB-46xx – Balancer Extension Cable: 12-pin M DIN > 12-pin F DIN
Extends cable run for SB-48xx and SB-48xx-V
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

SB-46xx-C – Balancer Extension Cable: 12-pin M DIN > 12-pin F DIN
Extends cable run for SB-48xx and SB-48xx-V
Added strain relief for bulkhead pass-throughxx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

22

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23Eine Produktlinie der Schmitt Industries, Inc.

EXTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

External Balancers
SB-41xx – AEMS Extension Cable: 4-pin M DIN > 4-pin F DIN
Extends cable run for SB-41xx-I
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

23

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24
Eine Produktlinie der Schmitt Industries, Inc.

NON-CONTACT BALANCER SENDERSSBS DYNAMIC BALANCE SYSTEM

Non-Contact Balancer Senders
Balancer Only Models
The Non-Contact Sender is used with both External
and Internal type Non-Contact Balancers.
Connection to the Balance Control is madevia. SB-87xx-H cable.
The Sender is mounted on a stationary part of thegrinder, so that the round coil face is opposite thematching receiving coil face on the Balancer.
SB-8650-H – Side Connection

SB-8660-H – Back Connection

24©Schmitt Industries, Inc. – www.schmitt-ind.com

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25Eine Produktlinie der Schmitt Industries, Inc.

®

NON-CONTACT BALANCER SENDERSSBS DYNAMIC BALANCE SYSTEM

Non-Contact Balancer Senders
Balancer + AEMS Models
The Non-Contact Sender is used with External andInternal Non-Contact Balancers with integrated
AEMS (AE Monitoring) Sensor. Connection to the
Balance Control unit is via. SB-87xx-H cable.
Connection to the AEMS control card mounted in theControl Unit is via. SB-41xx-I cable.
The Sender is mounted on a stationary part of thegrinder, so that the round coil face is opposite thematching receiving coil face on the Balancer.
SB-8650-I – Side Connection

SB-8660-I – Back Connection

25©Schmitt Industries, Inc. – www.schmitt-ind.com

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08-31-10

26®

Eine Produktlinie der Schmitt Industries, Inc.

®

NON-CONTACT BALANCER SENDERSSBS DYNAMIC BALANCE SYSTEM

Non-Contact Balancer Senders
Installation
In Non-contact applications, the Sender unit must be mounted to a fixed portionof the grinder, often the machine guard when the balancer is mounted on thewheel end of the spindle. The standard mounting kit provides a flexible
mounting option for most installations.
The customer may create their own mounting method for some applications.
At installation, the Sender unit must be aligned to the receiving coil on the
Balancer within the following specifications.
•Distance between faces = 0.120 / 0.020 [3.0 / 0.5mm]•

Radial offset = 0.080 [2.0mm] max.

MC-8606 – Non-Contact Sender Mount Kit®

26

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Specifications subject to change without notice – rev. 08-31-10

27Eine Produktlinie der Schmitt Industries, Inc.

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Internal Balancer Models
The SBS internal balancer is the solution
for grinding machines where the balancerneeds to be “out of the way”. It is designed
to fit into the grinding spindle, in a bore
supplied by the machine builder. The
Over/Underbalance weights are designed with an
Weight Design“over/under” configuration which eliminates
dynamic couple when the balance weights are positioned under the wheel.
Power transmission to the balancer is provided in two basic methods.
Rear Power type balancers are most common, and use a remote powertransmitter unit, mounted separately at the rear end of the spindle, andconnected via. cable to the balancer.
Front Power type balancers have the power transmitter assembly attacheddirectly to the front of the balancer.
Both Rear and Front power type models are available with either amaintenance free Slip Ring power transmitter or with a Non-Contact transmitter
system. The non-contact system can also accommodate an optional integrated
AEMS sensor in the balancer.
Part numbers are application specific. Systems have an IA-xxxx application
number, which includes the balancer, power transmitter and any additionallysupplied components such as an in-spindle cable, mounting hardware, etc. For
design consultation, please contact SBS.

Front Power with
Non-Contact Transmitter

27

Rear Power with
Slip Ring Transmitter©Schmitt Industries, Inc. – www.schmitt-ind.com

Productivity
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08-31-1028®

Eine Produktlinie der Schmitt Industries, Inc.

®

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Rear Power Models
A complete IA-xxxx Internal Balancer is a kit which consists of balancer, powertransmitter, and spindle specific mounting parts. The following chart shows thestandard rear power type balancer subcomponents available, for reference inplanning of new applications. Please contact SBS for application assistance.

D1
mm
[In]
38 f6
[1.4951][1.4945]
38 f6[1.4951][1.4945]
50 f6[1.9673][1.9667]
50 f6[1.9673][1.9667]
50 f6[1.9673][1.9667]
60 f6[2.3610][2.3603]60 f6[2.3610][2.3603]70 f6[2.7547][2.7540]

28

D2
mm
[In]

D3
mm
[In]

L1
mm
[In]

L2
mm
[In]

Mounting

Capacity

44.0[1.732]52[2.05]

7[0.28]

108[4.25]

4 x M3100

44.0[1.732]52[2.05]

7[0.28]

108[4.25]

4 x M3200

58.0[2.283]68[2.68]

17[0.67]

120[4.73]

3 x M4400

58.0[2.283]68[2.68]

17[0.67]

160[6.30]

3 x M4700

58.0[2.283]68[2.68]

17[0.67]

160[6.30]

3 x M41400

67.0[2.638]77[3.03]

17[0.67]

120[4.73]

4 x M4800

67.0[2.638]77[3.03]

17[0.67]

160[6.30]

4 x M42700

80.0[3.150]92[3.62]

17[0.67]

160[6.30]

4 x M5

4500

gm*cm

©Schmitt Industries, Inc. – www.schmitt-ind.com

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29Eine Produktlinie der Schmitt Industries, Inc.

®

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Rear Power Transmitters
These standard power transmitter subcomponents are available for integration
into IA-xxxx Internal Balancer kits. Subcomponents are listed for reference inplanning of new applications. Please contact SBS for application assistance
Rear Power
Slip Ring Transmitter

Rear Power
Non-Contact Transmitter

IK-0002
Slip Ring

IK-0004-N
Non-Contact

IK-0004-G
Non-Contact w/
AE Sensor

L1

2.83 [72]2.20 [56]2.82 [71.7]

L2

1.02 [26]0.39 [10]0.93 [23.7]

L3

1.02 [26]1.02 [26]1.14 [29]®

29Productivity through Precision©Schmitt Industries, Inc. – www.schmitt-ind.com®

Specifications subject to change without notice – rev. 08-31-10

30Eine Produktlinie der Schmitt Industries, Inc.

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Non-Contact Front Power Models
A complete IA-xxxx Internal Balancer is a kit which includes balancer, powertransmitter, and spindle mounting parts. The following chart shows standard
Non-Contact front power balancer subcomponents available, for reference inplanning of new applications. Contact SBS for application assistance.

D2

D3

L1

L2

(w/ AEMS)

mm [In]mm [In]mm [In]mm [In]mm [In]mm [In]68.0[2.677]76[2.05]

30.7[1.21]

103[4.06]

110[4.33]

4 x M3100

68.0[2.677]76[2.05]

30.7[1.21]

103[4.06]

110[4.33]

4 x M3200

70.0[2.756]80[3.15]

30.7[1.21]

130[5.12]

145[5.71]

3 x M4400

70.0[2.756]80[3.15]

30.7[1.21]

170[6.30]

185[7.28]

3 x M4700

70.0[2.756]80[3.15]

30.7[1.21]

170[6.30]

185[7.28]

3 x M41400

70.0[2.756]80[3.15]

24.7[0.97]

138[5.43]

153[6.02]

4 x M4800

70.0[2.756]80[3.15]

24.7[0.97]

178[7.01]

193[7.60]

4 x M42700

80.0[3.150]92[3.62]

24.7[0.97]

178[7.01]

193[7.60]

4 x M54500

38 f6[1.4951][1.4945]
38 f6[1.4951][1.4945]
50 f6[1.9673][1.9667]
50 f6[1.9673][1.9667]
50 f6[1.9673][1.9667]
60 f6[2.3610][2.3603]60 f6[2.3610][2.3603]70 f6[2.7547][2.7540]

30

L2

D1

Mount

Capacity
gm*cm©Schmitt Industries, Inc. – www.schmitt-ind.com

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throughSpecifications subject to change
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08-31-1031®

Eine Produktlinie der Schmitt Industries, Inc.

®

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Standard Cable
SB-48xx – Standard Balancer Cable: 12-pin M DIN > 7-pin F Bayonet
Connects Slip Ring model Balancers to the Balance Control
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

Non-Contact Cable
SB-87xx-H – Non-Contact Balancer Cable: 8-pin M DIN > 8-pin F Bayonet
Connects Non-Contact Sender (SB-8650-x/ SB-8660-x) to Balance Control
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

31

©Schmitt Industries, Inc. – www.schmitt-ind.com

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32Eine Produktlinie der Schmitt Industries, Inc.

®

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
Extension Cables
SB-46xx – Balancer Extension Cable: 12-pin M DIN > 12-pin F DIN
Extends cable run for SB-48xx
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

SB-46xx-C – Balancer Extension Cable: 12-pin M DIN > 12-pin F DIN
Extends cable run for SB-48xx
Added strain relief for bulkhead pass-throughxx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

32

Productivity through Precision©Schmitt Industries, Inc. – www.schmitt-ind.com®

Specifications subject to change without notice – rev. 08-31-10

33
Eine Produktlinie der Schmitt Industries, Inc.

INTERNAL BALANCERS

SBS DYNAMIC BALANCE SYSTEM

Internal Balancers
SB-87xx – Non-Contact Extension Cable: 8-pin M DIN > 8-pin F DIN
Extends cable run for SB-87xx-H
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

33

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34Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
AEMS System Card
This optional add-in card for the SBS control
system offers our customers the capability tomonitor their grinding process with exceptional
precision.
The AEMS product uses proprietary acoustic
sensor technology to monitor the very highfrequency signals generated in the grinding
machine structure during wheel contact in thegrinding and dressing processes.
Key process events which can be addressed include:•••

Substantial reduction of grinding cycle gap time
Notification of crash conditions
Monitoring wheel dressing

A variety of AE sensors are available, which cover the needs of different types
of applications. These sensors are listed separately following.

Stud Mount Non-Contact Sensors
SB-3208 – AE Sensor: Non-contact spindle mounted
Mini-Stud Mount – M6x1.0 LH(use with SB-3230/ SB-3231 Receivers)
SB-3209 – AE Sensor: Non-contact spindle mounted
Mini-Stud Mount – M6x1.0 RH(use with SB-3230/ SB-3231 Receivers)

34©Schmitt Industries, Inc. – www.schmitt-ind.com

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Eine Produktlinie der Schmitt Industries, Inc.

®

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
Bolt On Sensors
SB-42xx – Bolt on AE Sensor w/ Cable: 4-pin M DIN
Sensor bolts directly to stationary portions of machine structure.
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

35

©Schmitt Industries, Inc. – www.schmitt-ind.com

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36®

Eine Produktlinie der Schmitt Industries, Inc.

®

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
SB-42xx-C – Bolt on AE Sensor w/ Cable: 4-pin M DIN
Sensor bolts directly to stationary portions of machine structure.
Added strain relief for bulkhead pass-throughxx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

36

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Specifications subject to change without notice – rev. 08-31-10

37Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
In Spindle Non-Contact Sensors
SB-3225 – AE Sensor/ Sender Package: Non-Contact In-Spindle(use with SB-3230/ SB-3231 Receivers)®

37

Productivity through Precision©Schmitt Industries, Inc. – www.schmitt-ind.com®

Specifications subject to change without notice – rev. 08-31-10

38
Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
SB-3210 – AE Sensor: Non-Contact In-Spindle
w/ slide tube connection. Slide Tube extends toease connection at installation, but should benear minimum length when operating.
(use with SB-3213/ SB-3214 Senders, andSB-3230/ SB-3231 Receivers)

Mounting requirements for SB-3210®

38

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39
Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
N/C Sender – Slide Tube ConnectSB-3213, SB-3214 – AE Sender: Non-Contact In-Spindle w/ slide tube
connection. Slide Tube extends to ease connection at installation, but shouldbe near minimum length when operating.
(use with SB-3210 Sensor, and SB-3230/ SB-3231 Receivers)Part#L
max./min.

39

SB-32137.00/5.25[177/133]

SB-3214
11.50/9.75[292/247]©Schmitt Industries, Inc. – www.schmitt-ind.com

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AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
Non-Contact Sensor Receivers
SB-3230 – AE Sensor Receiver: Non-Contact, Side Cable exit
(use with all Non-Contact Sensors)®

40

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Specifications subject to change without notice – rev. 08-31-10

41Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
SB-3231 – AE Sensor Receiver: Non-Contact, Back Cable exit
(use with all Non-Contact Sensors)®

41

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42Eine Produktlinie der Schmitt Industries, Inc.

AE MONITORING SYSTEMSBS DYNAMIC BALANCE SYSTEMAE Monitoring System
Extension Cables
SB-41xx – AEMS Extension Cable: 4-pin M DIN > 4-pin F DIN
Extends cable run for SB-42xx
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

SB-41xx-I – Non-Contact AEMS Cable: 4-pin M DIN > 3-pin F Bayonet
Extends cable run for SB-3230, SB-3231 Non-Contact Receivers.
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

42

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43Eine Produktlinie der Schmitt Industries, Inc.

VIBRATION SENSORSSBS DYNAMIC BALANCE SYSTEM

Vibration Sensors
SB-14xx AccelerometerStandardized with integral cable.
Used with all 4500 series controls.
xx = 11, 20, or 40(cable length in feet - 3.5m, 6.0m, 12m)®

43

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44Eine Produktlinie der Schmitt Industries, Inc.

VIBRATION SENSORSSBS DYNAMIC BALANCE SYSTEM

Vibration Sensors
SB-16xx Extension Cable
Extends cable runs for SB-14xx Vibration Sensors.
xx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)

SB-16xx-C Extension Cable
Extends cable runs for SB-14xx Vibration Sensors.
Added strain relief for bulkhead pass-throughxx = 11, 20, or 40 (cable length in feet - 3.5m, 6.0m, 12m)®

44

Productivity through Precision©Schmitt Industries, Inc. – www.schmitt-ind.com®

Specifications subject to change without notice – rev. 08-31-10

45
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
System Components Overview
While new applications based on Hydrokompenser (HK) components are nolonger offered, service and replacement parts for existing applications areavailable, as described in the following section.
An HK balance system uses fluid, usually grinding machine coolant, as thebalance medium. A four chambered Ring Container is mounted on therotating machine spindle. An injection Nozzle is aligned with the container sothat fluid can be injected into each of the four chambers in the rotating Ring
Container as needed to achieve balance. The Nozzle has four separate fluidlines which are connected to the Valve Block, which supplies filtered andpressure regulated fluid to the nozzle. The Valve Block is operated by theControl, and is connected via. the Control Cable. The Control receives input
from both the Vibration Sensor, and from the Speed (RPM) Sensor. The
Speed Sensor is inductive. The Speed sensor may be integrated into theNozzle assembly and triggered by a hole in the face of the Ring Container, or
mounted separately (as pictured) and triggered by a feature located elsewhereon the Ring Container or machine pulley.
System Shown With Current Revision Components

Vibration Sensor
SB-14xx
Fluid Input

Speed Sensor
SH-1778 (3m cable)
Extension Cable
SH-1779 (10m)

Valve Block
Assembly
SH-4000

Valve Control Cable
SB-46xxHK Nozzle
SB-4500-H
Or other -H model
Control45

HK Ring Container©Schmitt Industries, Inc. – www.schmitt-ind.com

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08-31-10

46®

Eine Produktlinie der Schmitt Industries, Inc.

®

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
HK-5000 System Replacement Parts
Older Hydrokompenser Systems were shipped with model HK-5000 Control.
The following diagram shows replacement parts available for these older
systems, including which parts are obsolete and superceded by new partnumbers.

®

46

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47
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
Control / Valve Block Replacement
Control

Application/
Parts Needed to Connect

Valve Block

SB-4500-H
SB-4475-H

SB-46xx Control Cable,-S connect Nozzle (fluid connector)
SB-14xx Vibration Sensor

SH-4000

HK-5000

Replace SH-1942 Valve Block and Control Cable
SH-5015 Adapter, SB-46xx Control Cable,-S connect Nozzle (fluid connector)
BM-5101, BM-5101-9 Vibration Sensors

SH-4000

SB-4500-H
SB-4475-H

Replace HK-4410 or HK-5000 and Control Cable
SB-46xx-W new Control Cable,-(blank) model Nozzle (4-separate tube connect)SB-14xx Vibration Sensor

SH-1942

SB-4500-H
SB-4475-H

Replace HK-5000 Control
SB-4901 Adapter for existing Control Cable-(blank) model Nozzle (4-separate tube connect)SB-14xx Vibration Sensor

SH-1942

SB-4500-H
SB-4475-H

Replace HK-4410 Control:
SH-5010 Adapter for existing Control Cable-(blank) model Nozzle (4-separate tube connect)SB-14xx Vibration Sensor

SH-1942

Replacement Parts for SH-1942 Valve Block(Filter, Regulator, and Indicator sold separately, see HK-5000 System
Replacement Parts Chart)
Fluid Valve Solenoid (x4)4mm Tube Quick Connect (x4)CH-3706
CH-0246®

47

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48
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
Standard Nozzles – Flat Typew/ 4 Separate Tube Connect – used with SH-1942 Valve Block

Model List (IF=1 – RPM Sensor Included) (IF=0 – RPM Sensor NOT Included)
Pitch T=3mm

Pitch T=5mm

Size

IF=1

IF=0

IF=1

IF=0

Z = mm1

SH-0948

SH-1168

SH-0945

SH-1165

60 - 802

SH-0949

SH-1169

SH-0946

SH-1166

90 - 1103

SH-1197

SH-1198

SH-0947

SH-1167

130 - 150®

48

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49
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
Standard Nozzles – Flat Type –S Connect
w/ Fluid Quick Connector – used with SH-4000 Valve Block

Model List (IF=1 – RPM Sensor Included) (IF=0 – RPM Sensor NOT Included)
Pitch T=3mm

Pitch T=5mm

Size

IF=1

IF=0

IF=1

IF=0

Z = mm1

SH-0948-S

SH-1168-S

SH-0945-S

SH-1165-S

60 - 802

SH-0949-S

SH-1169-S

SH-0946-S

SH-1166-S

90 - 1103

SH-1197-S

SH-1198-S

SH-0947-S

SH-1167-S

130 - 150®

49

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Specifications subject to change without notice – rev. 08-31-1050Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
Standard Nozzles – Round Typew/ 4 Separate Tube Connect – used with SH-1942 Valve Block

Model List (IF=1 – RPM Sensor Included) (IF=0 – RPM Sensor NOT Included)
Pitch T=3mm

Pitch T=5mm

Size

IF=1

IF=0

IF=1

IF=0

V = mm

L = mm1

SH-0943

SH-1163

SH-0940

SH-1160

0 - 5090

2SH-0944

SH-1164

SH-0941

SH-1161

0 - 100140

3SH-1273

SH-1274

SH-0942

SH-1162

0 - 150

190

®

50

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51
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
Standard Nozzles – Round Type –S Connect
w/ Fluid Quick Connector – used with SH-4000 Valve Block

Model List (IF=1 – RPM Sensor Included) (IF=0 – RPM Sensor NOT Included)
Pitch T=3mm

Pitch T=5mm

Size

IF=1

IF=0

IF=1

IF=0

V = mm

L = mm1

SH-0943-S

SH-1163-S

SH-0940-S

SH-1160-S

0 - 5090

2SH-0944-S

SH-1164-S

SH-0941-S

SH-1161-S

0 - 100140

3SH-1273-S

SH-1274-S

SH-0942-S

SH-1162-S

0 - 150

190

®

51

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52
Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

SBS DYNAMIC BALANCE SYSTEM

Hydrokompenser
SH-4000 Valve Block
Includes Filter, Regulator, and Indicator – use with –S Connect Nozzles

a
b
c
d
e

Description
Fluid Pressure Indicator (0-4 bar)
Fluid Pressure Regulator
Complete Filter Housing w/ Service Indicator
Filter Element (25µm screen)
Fluid Valve Solenoid (x4)

Replacement Part
CH-4013
CH-1071
CH-0080
CH-0080-E
CH-4001®

52

Productivity through Precision©Schmitt Industries, Inc. – www.schmitt-ind.com®

Specifications subject to change without notice – rev. 08-31-10

53Eine Produktlinie der Schmitt Industries, Inc.

HYDROKOMPENSER

HydrokompenserSBS DYNAMIC BALANCE SYSTEM
Hydrokompenser
Hydrokompenser

SH-1778 Speed Sensor
SH-1778
Speed
Inductive
sensormountsSensor
separate from Nozzle Includes 3m cable
SH-1778
Speed
SensorInductive
sensormountsseparate
NozzleIncludes3m cable(oldermodelsusedgrey flex
hose fromin placeof black
cable) 3m
Inductive
sensormountsseparatefrom
NozzleIncludescable(older models used grey flex hose in place of black cable)(older models used grey flex hose in place of black cable)

Speed Sensor Extension Cable (not pictured)
Speed
Extension
Cable
pictured)SH-1779
10m extension
cable
Speed Sensor
SensorExtension
Cable (not(not pictured)

SH-1779 10m
5mextension
extensioncable
cable
SH-1779-5
SH-1779 10m
extensioncable
SH-1779-5 5m extension cable
SH-1779-5 5m extension cable
53©Schmitt Industries, Inc. www.schmitt-ind.com
Specifications
subject to change
without
noticerev.
08-31-10
Productivity
through
Precision©Schmitt Industries,
Inc.
www.schmitt-ind.com©Schmitt Industries, Inc. www.schmitt-ind.com
Specifications subject to change without notice rev. 08-31-10®

Specifications subject to change without noticerev. 08-31-10

54
54
54
Eine Produktlinie der Schmitt Industries, Inc.

®