５-phase Stepping Motor Driver

GD-5410Instructions Manual(For designers' use)

Please ensure to read and understand thisInstructions Manual before using the product.
Please keep this Instructions Manual at handso that it is always available for reference.

MN0028-4

Instructions Manual

Introduction
This Instructions Manual describes the safe and proper method of handling"5-phase Stepping Motor Driver GD-5410" with emphasis on the specifications,assuming that our readers are engaged in designing of control devices
incorporating stepping motors.
Please ensure to read and understand this Instructions Manual
before using the product.
Please keep this Instructions Manual at handso that it is always available for reference.

-2-

Instructions Manual

Descriptions in this manual on safety matters:
This product must be operated and used properly.
Otherwise, or when it is operated and used erroneously, unforeseen accidents
may occur, causing physical injuries or property damages.
Majority of these accidents can be avoided if you are well informed ofhazardous circumstances in advance.
Consequently, this instructions manual describes all the hazardous anddangerous circumstances and situations which can be foreseen and anticipatedas well as necessary precautions.
All the above descriptions are being titled by the following symbol-marks andsignal-words, namely:

WARNINGCAUTION

Represents warnings ignorance of which can cause accidents
involving fatal or serious physical injuries, or death.
Represents cautions ignorance of which can cause accidents
involving minor physical injuries or property damages.

-3-Instructions Manual

Introduction
Descriptions in this manual on safety matters:
CONTENTS

PAGE

１． Safety
1-1. Safety Precautions
1-2. Safety Information for Handling

6
7

２． Overview
2-1. Characteristics
2-2. Product Configuration
2-3. Appearance

11
11
11

３． Name and Function of Each Section
3-1. Signal I/O Connector（J1）3-2. AC Input/Motor Output Terminal Block（J2, J3)
3-3. Operating Section
3-4. POWER LED
3-5. O.H.A LED

12
13
14
14
14

４． Function Set-up by Use
4-1. Setting MOTOR SELECT switch
4-2. Setting HIGH-SPEED POWER OUTPUT SELECT switch
4-3. Setting STEP ANGLE SELECT switch
4-4. Setting HOLD CURRENT SELECT switch
4-5. Setting DRIVE CURRENT SELECT switch
4-6. Setting HOLD SWITCHING TIME SELECT switch
4-7. Setting ROTATE CHARACTERISTIC SELECT switch

15
15
16
17
18
19
19

５． Installation
5-1. Conditions for Installation
5-2. Mounting Method

20
21

６． Connection
6-1. Overview of Connection Configuration
6-2. Connecting Signal I/O Connector（J1）
6-3. Connecting AC Input/Motor Output Terminal Block（J2, J3）
6-4. Inputting Power

22
23
24
26

７． Confirmation of Setting and Connection
7-1. Check Points

27

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Instructions Manual

PAGE

８． Maintenance and Check-up
8-1. Maintenance and Check-up
8-2. Troubleshooting

28
29

９． Storing and Disposal
9-1. Storing
9-2. Disposal

30
30

１０． Specifications
10-1. General Specifications
10-2. Conforming to UL standards
10-3. I/O Signal(1) Example Circuit Connection(2) Drive pulse input (CW,CCW)(3) Motor excitation stop input (M.F)(4) Phase signal output (P.O)(5) Overheat alarm signal output (O.H.A)(6) Step angle switch input(C.S)
10-4. Dimensions
10-5. Applicable Motors
10-6. Torque Characteristics

The main parts which revised by this manual

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31
32
33
34
35
36
37
38
39
40
41

R4

Instructions Manual

１．Safety１－１．Safety Precautions
WARNING(1) This product is not designed or manufactured for application for equipment
requiring high level of reliability such as equipment related to nuclear
energy, aeronautics-related equipment, automobiles, ships, medical appliances
directly handling the human body and equipment that might seriously affectproperties.
(2) Do not use or keep the product in explosive or corrosive environments,
in the presence of flammable gases, locations subjected to splashing water,fine particles, soot, steam, or exposed to radiation or direct sunshine.
Doing so may cause electric shock, injury or fire.
(3) Do not transport, move, install the product, perform connections or inspections
when the power is on.
Doing so may cause electric shock.
(4) Only qualified personnel are allowed to transport, move, install the product,
perform connections or inspections.
Failure to do so may cause electric shock, injury or fire.
(5) This product is for a devices inclusion.
Please establish it into enclosure without fail.
Be sure to ground the protective earth terminal of the driver.

CAUTION(6) Do not touch the driver during operation or immediately after stopping.
Doing so may cause burn on the skin due to overheating of the driver.
(7) Ensure to use this product according to the method specified
in the Instructions Manual and within the specifications.
(8) Depending on the operational conditions, the stepping motor may step out when
it is on holding-state or driving-state.
In particular, the load in transport may fall if the motor steps out on thevertical drive (such as the Z-axis).
Start operation after test run for deliberate confirmation of operation.
(9) Provide fail-safe measures so that the entire system may operate in a safe
mode even in cases of the external power supply failure, disconnection of thesignal line, or any failure on the driver.

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Instructions Manual

１－２．Safety Information for Handling●Overall:WARNINGUse only an insulated screwdriver toadjust or set internal switches.
Failure to do so may cause electric shock.

CAUTION
Do not touch the driver during operation
or immediately after stopping.
Doing so may cause burn on the skin due tooverheating of the driver.

●When connecting the AC Input/Motor Output Terminal Block (J2, J3):WARNING
Turn the main power OFF.
Failure to do so may cause electric shock.

WARNING
Securely ground the protective earth
Failure to do so may cause electric shock.

WARNING
Do not force the power line or the motor
line to be bent or pulled or pinched.
Doing so may cause electric shock or fire.

CAUTION
Erroneous connection may resultin breakage of the motor or the driver.
Correctly connect the motor wiring.

-7-

Instructions Manual●When setting up the MOTOR SELECT switch:
CAUTION
Erroneous setting may cause burn on theskin due to overheating of the motor.
Ensure correct setting.

●When setting up the STEP ANGLE SELECT switch:
CAUTION
Erroneous setting may cause breakage ofthe machine or injury due to unexpectedrotation of the motor.
Ensure correct setting.

●When setting up the HOLD CURRENT SELECT switch:
CAUTION
A high setting value may cause burn on theskin due to overheating of the motor.
Do not select a high value beyond therequired.

●When setting up the DRIVE CURRENT SELECT switch:
CAUTION
Erroneous setting may cause burn on theskin due to overheating of the motor.
Ensure correct setting.

●When inputting the motor excitation stop (M.F) signal:
CAUTION
Deterioration of the holding power withthe motor may cause breakage of machineor injury.
Check safety before inputting.

-8-Instructions Manual●When installing:
WARNING
Mount it on a noncombustible member.
Keep it away from combustibles.
Overheating may cause fire.

●When inputting power:
WARNING
Do not contact with a wet hand.
Doing so may cause electric shock.

WARNING
indicate terminals on which power voltage
is applied.
Do not touch such terminals while
inputting power and while POWER LED is on.
Doing so may cause electric shock.

CAUTION
Unexpected behavior of the motor may cause
breakage of the machine or injury.
Maintain the state where emergency stop is
enabled at any time.

●When the overheat alarm (O.H.A) signal is output:
WARNING
Overheating may cause fire.
Stop operation upon output of this signal.

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Instructions Manual●When performing maintenance and checking:WARNING
Only qualified personnel are allowed toperform maintenance and checking.
Failure to do so may cause electric shock.

WARNING
Do not contact with a wet hand.
Doing so may cause electric shock.

WARNING
indicate terminals on which power voltage
is applied.
Do not touch such terminals while
inputting power and while POWER LED is on.
Doing so may cause electric shock.

WARNING
Do not replace fuse.
Do not disassemble, repair or modify.
Doing so may cause electric shock, injury
or fire.

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Instructions Manual

２．Overview

R4

２－１．Characteristics
GD-5410 is a driver for a 5-phase stepping motor with single-phase 100-115V input.
It can drive a 5-phase stepping motor ranging from 0.75A/phase ～ 1.4A/phase.
Ten step angles can be selected from angles ranging from a 1/1 division to
a 1/800 division of the basic angle.
HOLD CURRENT and DRIVE CURRENT can be set up.
HIGH-SPEED TORQUE can be selected for the motor.
● Applicable motors and setting for each motor are given in the table"10-5. Applicable Motors".

２－２．Product Configuration
The product consists of the main frame and the accessories.
● GD-5410(Complete with terminal block covers)● Housing for J1 (51103-1200:Molex)● Contact for J1 (50351-8100:Molex)

One unit
One unit(accessory)
14 contacts (accessories,2 for spares)

２－３．Appearance

Mounting Section
Model Name

GD-5410

J1

M.SEL
5
4
J3 3
2
1

Model Name

5L

10L

BLU
YLW
ORN
RED
BLK

GRN/BRN
WHT/ORN
BLK/YLW
RED/GRY
VIO/BLU

BLU
RED
ORN
GRN
BLK

J3

Signal I/O Connector
5

O.H.A LED(RED)POWER LED(GREEN)

12

OHA

!

4

Motor Output
Terminal Block

POWER

MOTOR

GD-5410100-115V～
2.2A
1φ 50/60Hz

Melec Inc.
MADE IN JAPAN1

5L/10L
DHT1

3

DHT2
RC1

2

HP/LP
H/L

1

S2-3
S2-4

Operating Section

ON

J2

DRIVE

HOLD

3 N
100V
115V～
2 L

STEP

Protective earth
Terminal Block

1

SN1477-11-

AC Input
Terminal BlockInstructions Manual

３．Name and Function of Each Section
３－１．Signal I/O Connector（Ｊ１）
GD-5410
J1
CW+

1

CW-

2

CCW+

3

CCW-

4

M.F+

5

M.F-

6

P.O

7

R.GND

8

O.H.A

9

R.GND

10

C.S+

11

C.S-

12

CW drive pulse signal input terminal●Directs the motor to operate CW.
CCW drive pulse signal input terminal●Directs the motor to operate CCW.
Motor excitation stop signal input terminal●Shuts off output current to drive the motor.

Phase signal output terminal●Outputs the signal when the motor-excitation
state is the excitation home position.
GND terminal for P.O signal

Overheat alarm signal output terminal●Outputs the signal when internal temperatureof the driver has reached approx. 70℃ or more.
GND terminal for O.H.A signal
Step angle switch signal input terminal●Switches the step angle by 1/20 division.

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３－２．AC Input/Motor Output Terminal Block（Ｊ２，Ｊ３）
GD-5410
5L

MOTOR

BLU

J3
10L
GRN
BLU 5
BRN

YLW

WHT
ORN

RED

4

ORN

BLK
YLW

ORN

3

RED

RED
GRY

GRN

2

BLK

VIO
BLU

BLK

1

Motor output terminal●Outputs current to drive the motor.

J2
100115V～N

3
AC input terminal

L

2●Power input terminal.
The power supply is connected.

1

Protective earth terminal●Protects against electric shock as connectedto the protective earth terminal of the equipment.

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Instructions Manual
３－３．Operation Section
GD-5410
O.H.A LED(RED)POWER LED(GREEN)

OHA
POWER

Switch1
Switch2
Switch3
Switch4

1 2 3 4

HP/LP
H/L
S2-3
S2-4

1 2 3 4

5L/10L
DHT1
DHT2
RC1

Switch1
Switch2
Switch3
Switch4

MOTOR SELECT switch (MOTOR SEL)HOLD SWITCHING TIME SELECT switch (DHT SEL)ROTATE CHARACTERISTIC SELECT switch (RC SEL)
HIGH-SPEED POWER OUTPUT SELECT switch (POWER SEL)
Sub adjustment switch

012

345

67

EF

DRIVE

89A

ON
BCD

DRIVE CURRENT SELECT switch (DRIVE I.SEL)

9 0 1

HOLD CURRENT SELECT switch (HOLD I.SEL)

9 0 1

4 5 6

7 8

HOLD

STEP ANGLE SELECT switch (STEP SEL)

2 3

4 5 6

7 8

STEP

2 3

Name of Operation Section
MOTOR
SELECT switch
HOLD SWITCHING TIME
SELECT switch
ROTATE CHARACTERISTIC
SELECT switch
HIGH-SPEED POWER OUTPUTSELECT switch
Sub adjustment
switchDRIVE CURRENT
SELECT switch
HOLD CURRENT
SELECT switch
STEP ANGLESELECT switch

Function
Selects the applicable motor.

Factory
Setting〔10L〕

DRIVE/HOLD CURRENT automatic switching timeis selected.

〔OFF,OFF〕

Selects a characteristic of motor rotation.

〔OFF〕

Selects HIGH-SPEED TORQUE for the motor.

〔HP,H〕

Please use it with OFF.

〔OFF〕

Selects DRIVE CURRENT.

〔No.F〕

Selects HOLD CURRENT.

〔No.3〕

Selects a step angle.

〔No.1〕

３－４．POWER LED
POWER LED (GREEN) comes on upon inputting power.

３－５．O.H.A LED
O.H.A LED（RED）comes on when internal temperatureof the driver has reached approx. 70℃ or more.

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Instructions Manual

４．Function Set-up by Use
４－１．Setting MOTOR SELECT switch
CAUTION
Erroneous setting may cause burn on theskin due to overheating of the motor.
Ensure correct setting.

The MOTOR SEL switch is turned to the setting
corresponding to the motor in use.
Set this switch with power OFF.
The switch is factory-set to [10L].
(1) Turn power [OFF].
(2) Set the MOTOR SEL switch [10L/5L] to the setting specified in the table"10-5. Applicable Motors."

４－２．Setting HIGH-SPEED POWER OUTPUT SELECT switch
HIGH-SPEED TORQUE is set up with the POWER SEL switch.
There are four different types of torque characteristics.
The switch is factory-set to [HP,H].
(1) Set the POWER SEL switch [HP/LP][H/L] to the torque characteristic required.
● Relationships of the switch setting and heat generation by the motor and
HIGH-SPEED TORQUE.

Heat generated by the motor

Torque

HP,H
HP,H
LP,L
Heat Generation Model

Motor rotation
speed

LP,L
Torque Model

Motor rotation
speed● Select the switch [HP,H](ON,ON) if HIGH-SPEED TORQUE is required, and theswitch [LP,L](OFF,OFF) if not, in order to control heat generationby the motor.
● Selecting one of the switch setting types leads to power demand as shown below:
Switch setting
HP,H
HP,L
Power Demand
220VA
180VA
(with DRIVE I.SEL No.F set up)(Factory setting)

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LP,H

LP,L

150VA

120VA

Instructions Manual

４－３．Setting STEP ANGLE SELECT switch
CAUTION
Erroneous setting may cause breakage ofthe machine or injury due to unexpectedrotation of motor.
Ensure correct setting.

The step angle is set up with the STEP SEL switch.
The step angle can be selected from ten different
types of step angles.
The switch is factory-set to [No.1].

(1) Set the STEP SEL switch No. to the step angle required.
● Relationship between the STEP SEL switch No. and the step angle.
Switch
No.
０
１
２
３
４
５
６
７
８
９

Number of
Divisions
1/1
1/2
1/4
1/10
1/20
1/40
1/100
1/200
1/400
1/800

Step angle(°)
0.72°motor
0.72
0.36
0.18
0.072
0.036
0.018
0.00720.00360.00180.0009(Factory setting)● Driving with two types of step angles are provided by combining
the STEP SEL switch setting and the C.S signal.

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Instructions Manual

４－４．Setting HOLD CURRENT SELECT switch
CAUTION
A high setting value may cause burn on theskin due to overheating of the motor.
Do not select a high value beyond therequired.

HOLD CURRENT is set up with the HOLD I.SEL switch.
This sets the ratio of HOLD CURRENT to DRIVE CURRENT.
The switch is factory-set to [No.3] :40%.

(1) Set the HOLD I.SEL switch No. to the ratio of HOLD CURRENT to
DRIVE CURRENT required.
● Ratio of HOLD CURRENT
Ratio of HOLD CURRENT（％）＝

HOLD CURRENT
DRIVE CURRENT

×100

Switch No. Ratio of HOLD CURRENT (％)
０
１
２
３
４
５
６
７
８
９

10
20
30
40
50
60
70
80
90
100

(Factory setting)● HOLD CURRENT changes relative to DRIVE CURRENT setting.
The ratio of HOLD CURRENT set the switch No. to [No.9]:100% represents
the same as the setting for DRIVE CURRENT.
● The greater the ratio of HOLD CURRENT grows, the more heat the motor
generates when is on holding-state.

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Instructions Manual

４－５．Setting DRIVE CURRENT SELECT switch
CAUTION
Erroneous setting may cause burn on theskin due to overheating of the motor.
Ensure correct setting.

DRIVE CURRENT is set up with the DRIVE I.SEL switch.
The switch is factory-set to [No.F].

(1) Set the DRIVE I.SEL switch No. to the setting specified in the table"10-5. Applicable Motors".
● Relationship between the DRIVE I.SEL switch and DRIVE CURRENT.

MOTOR SEL switch
switch1：ON[5L]setting
switch No. A/phase
０
0.17
１
0.20
２
0.24
３
0.27
４
0.31
５
0.34
６
0.37
７
0.41
８
0.44
９
0.48
Ａ
0.51
Ｂ
0.54
Ｃ
0.58
Ｄ
0.61
Ｅ
0.64
Ｆ
0.68

MOTOR SEL switch
switch1：OFF[10L]setting
switch No. A/phase
０
0.34
１
0.40
２
0.47
３
0.54
４
0.61
５
0.67
６
0.74
７
0.81
８
0.88
９
0.95
Ａ
1.01
Ｂ
1.08
Ｃ
1.15
Ｄ
1.21
Ｅ
1.28
Ｆ
1.35
（Factory setting）-18-（Factory setting）

Instructions Manual

４－６．Setting HOLD SWITCHING TIME SELECT switch
DRIVE/HOLD CURRENT automatic switching time is set up
with the DHT SEL switch.
The switch is factory-set to [DHT2:OFF][DHT1:OFF](150ms).

(1) Set the DHT SEL switch [DHT2][DHT1] to the DRIVE/HOLD CURRENT automatic
switching time required.
DHT2

OFF

OFF

ON

ON

DHT1

OFF

ON

OFF

ON

HOLD SWITCHING TIME

150ms

16ms

8ms

4ms

４－７．Setting ROTATE CHARACTERISTIC SELECT switch
The switch is factory-set to [RC1:OFF].

● By setting the RC SEL switch to [RC1:ON] the vibration of the motor inacceleration or deceleration may reduce.
● Select it after evaluated characteristic with an actual device.

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Instructions Manual

５．Installation
５－１．Conditions for Installation
WARNING
Mount it on a noncombustible member.
Keep it away from combustibles.
Overheating may cause fire.

(1) Designed for incorporating into equipment used indoors, this product requires
to be installed in the following environment:● Area that is free of explosive, corrosive or inflammable gas● Indoors (Area not exposed to direct sunshine)● Area that ambient temperature and humidity are controlled within the range
set out in the specifications● Area protected from dust, salt or iron particles● Area not subject to direct vibration or shock● Area not subject to splashing water, oil or chemicals(2) Install the driver at least 15mm away from other equipment.

15mm or more
15mm or more

GD-5410

J1

1

M.SEL
5
4
3
2
1

J3

5L

10L

BLU GRN/BRN
YLW WHT/ORN
ORN BLK/YLW
RED RED/GRY
BLK VIO/BLU

BLU
RED
ORN
GRN
BLK

J3
5
12

OHA

!

4

MOTOR

POWER
5L/10L
DHT1

3

DHT2
RC1

15mm or more

2

HP/LP
H/L

1

S2-3
S2-4
ON

J2

DRIVE

HOLD

3 N
100V
115V～
2 L

STEP
1

SN147715mm or more

15mm or more

(3) Considering heat release, control the ambient temperature around the driver
within the specified value.
● Take measures against accumulation of heat such as allowing generous space
ようにする。
around the driver or installing a fan so that heat release is taken care of.
● Install the driver securely in contact with metal or other substance withadequate heat conductivity.
(4) In the case that an overheat alarm signal is output, perform the cooling measure of
the mounting plate is enlarged or compulsion air cooling etc.
Use the driver on the condition that an overheat alarm signal is not output.
(5) Do not allow standing or placing anything heavy on the product.

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Instructions Manual

５－２．Mounting Method
The following items are required:● M-4 screw (8mm or more in length):● M-4 spring washer:● M-4 flat washer:(1) Temporarily fix the product at the round hole.
(2) Fix the product at the three cutouts.
(3) Fasten the screw in the round hole.
● Mounting example

Fixing with a screw

Fixing with a screw
M-4 screw

GD-5410

J1

1

M.SEL
5
4
3
2
1

J3

5L

10L

BLU
YLW
ORN
RED
BLK

GRN/BRN
WHT/ORN
BLK/YLW
RED/GRY
VIO/BLU

M-4 spring washer
BLU
RED
ORN
GRN
BLK

M-4 flat washer

J3
5
12

OHA

!

4

MOTOR

POWER
5L/10L
DHT1

3

DHT2
RC1

2

HP/LP
H/L

1

S2-3
S2-4
ON

J2

DRIVE

HOLD

3 N
100V
115V～
2 L

STEP
1

SN1477

Fixing with a screw

Fixing with a screw

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4
4
4

Instructions Manual

６．Connection
６－１．Overview of Connection Configuration
User
controller

GD-5410

Twistedpair wire

J1

CWP
CWP
CCWP
CCWP
+COM
M.F
P.O
R.GND
O.H.A
R.GND
+COM
C.S

1
2
3
4
5
6
7
8
9
10
11
12

CW+
CWCCW+
CCWM.F+
M.FP.O
R.GND
O.H.A
R.GND
C.S+
C.S-

J3
5
4

Motor

3
2
1

J2
N 3
L 2
1

Single-phase 100-115V
Single-phase 100-115V
Protective earthterminal for theequipment (PE)(O.75mm2 or more)● Connect only one motor to one driver.
● Use twisted pair wire for the CW/CCW input signal line.
● Provide shielding for the signal line where considerable noise is generated.
● Use the wire material of the characteristic that is difficult to burn.
● Provide shielding for the motor line if it generates significant noise.

〔Example configuration〕
The metallic enclosure and shielded wires work to shield noise.

Metal Enclosure

ShieldMetal Enclosure

ShieldMetal Enclosure
Motor

User
controller
GD-5410GroundingGrounding-22-

GroundingInstructions Manual

６－２．Connecting Signal I/O Connector（Ｊ１）
The following items are required:● Housing for J1 (51103-1200:Molex):● Contact for J1 (50351-8100:Molex):● Manually operated crimping tool
for AWG28-22(57295-5000:Molex):

One unit(accessory)
12 contacts (accessories)
One unit(1) Crimp the contact to the cable used for wiring.
(2) Insert the contact into the housing.
Make sure that the housing No. and the connector No. on the main frame arematched before inserting the contacts.
(3) Connect the housing to the connector on the main frame.
● The contacts for J1 are 12 pieces.
● When inserting, keep pushing J1 housing into the connector until it is locked.
Also, check if the contacts are not displaced from the housing.
● In wiring, isolate the J1 signal lines from equipment that may be
さい。
a source of noise, the power line and the motor line.

(Surface on which the contacts are inserted)
Housing for J1

User
controller
CWP
CWP
CCWP
CCWP
+COM
M.F
P.O
R.GND
O.H.A
R.GND
+COM
C.S

〈Wiring〉

12 11 10 9

8

7

6

5

4

3

〈Crimping〉〈Insertion〉〈Connection〉
Contact

Housing

J1

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

10

10

11

11

12

12

CW+
CWCCW+
CCWM.F+
M.FP.O
R.GND
O.H.A
R.GND
C.S+
C.S-

2

GD-5410

Drive pulse input
Drive pulse input
Motor excitation
stop input
Phase signal output
Overheat alarm
signal output
Step angle
switch input● Use a signal cable of AWG26(0.15mm2) or more in diameter.

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1

Instructions Manual

６－３．Connecting AC Input/Motor Output Terminal Block（Ｊ２，Ｊ３）
WARNING
Turn the main power OFF.
Failure to do so may cause electric shock.

WARNING
Securely ground the protective earth
Failure to do so may cause electric shock.

WARNING
Do not force the power line or the motor
line to be bent or pulled or pinched.
Doing so may cause electric shock or fire.

CAUTION
Erroneous connection may resultin breakage of the motor or the driver.
Correctly connect the motor wiring.

The following items are required:● Crimping terminal(TMEV1.25-3: Nichifu or the equivalent)● Manually operated crimping tool for AWG22-16(NH-11: Nichifu or the equivalent)8
One unit(1) Turn power of the equipment [OFF].
(2) Crimp the crimping terminals to the cable used for wiring.
(3) Remove the covers of terminal block, then connect.
(4) Fix the terminal block covers after completing connection.

〔Protective earth terminal ・ AC input terminal〕

GD-5410〈Crimping〉〈Connection〉〈Wiring〉
J2
100115V～

Protective earthterminal

Crimping terminal

N

3

NEUTRAL

L

2

LIVE

Single-phase 100-115V
1

Protective earth terminal
for the equipment (PE)-24-

Instructions Manual●the protective earth terminal of the equipment (PE).
● Use a protective earth cable and power cable of AWG18(0.75mm2) or morein diameter.

〔Motor output terminal〕〈Crimping〉〈Connection〉〈Wiring〉

GD-5410
BLU

MOTOR

YLW
ORN
RED
BLK

BLU
YLW

MOTOR

Crimping terminal

BLU

5

RED

4

ORN

3

GRN

2

BLK

1

Leads of the motor

MOTOR SEL switch
is set to [10L]Green/Brown
White/Orange
Black/Yellow

Motor

Red/GrayViolet/Blue〈Crimping〉〈Connection〉〈Wiring〉

GD-5410

ORN
RED
BLK

J3
GRN
BRN
WHT
ORN
BLK
YLW
RED
GRY
VIO
BLU

Crimping terminal

BLU

5

RED

4

ORN

3

GRN

2

BLK

1

Leads of the motor

MOTOR SEL switch
is set to [10L]

Blue
Red
Orange

Motor

Green
Black

〈Crimping〉〈Connection〉〈Wiring〉

GD-5410
BLU
YLW

MOTOR

J3
GRN
BRN
WHT
ORN
BLK
YLW
RED
GRY
VIO
BLU

ORN
RED
BLK

J3
GRN
BRN
WHT
ORN
BLK
YLW
RED
GRY
VIO
BLU

Crimping terminal

BLU

5

RED

4

ORN

3

GRN

2

BLK

1

Leads of the motor

MOTOR SEL switch
is set to [5L]Blue
Yellow
Orange

Motor

Red
Black

● Use a motor cable of AWG20(0.5mm2) or more diameter.
● Color indications for the motor crimping terminals (1～5) represent colorsof the leads of the motor.

-25-

Instructions Manual

６－４．Inputting PowerWARNING
Do not contact with a wet hand.
Doing so may cause electric shock.

WARNING
indicate terminals on which power voltage
is applied.
Do not touch such terminals while
inputting power and while POWER LED is on.
Doing so may cause electric shock.

CAUTION
Unexpected behavior of the motor may cause
breakage of the machine or injury.
Maintain the state where emergency stop is
enabled at any time.

(1) Input power (single-phase 100-115V) into the cable connected to No.2
and No.3 terminals of J2.

-26-

Instructions Manual

７．Confirmation of Setting and Connection
７－１．Check Points(1) This product requires different switch setting and motor wiring depending on
the motor used.
Check if the switch setting and the motor wiring are correctly performed.
(2)(3) Check if the terminal block covers are fixed on J2 and J3.

Check Points
Setting of MOTOR
SELECT switch
Setting of HOLD SWITCHING TIME
SELECT switch
HIGH-SPEED POWER OUTPUTSELECT switch
Setting of DRIVE CURRENT
SELECT switch
Setting of STEP ANGLESELECT switch
Setting of HOLD CURRENT
SELECT switch

Check
10L/5L
DHT2,DHT1
L/H
LP/HP
Switch No.
Switch No.
Switch No.

Connection of J1
Connection of J2
Connection of J3

AC input terminal (L,N)
Terminal block cover
Motor output terminal
Terminal block cover-27-

Remarks

Instructions Manual

８．Maintenance and Check-up
８－１．Maintenance and Check-up
WARNING
Only qualified personnel are allowed toperform maintenance and checking.
Failure to do so may cause electric shock.

WARNING
Do not contact with a wet hand.
Doing so may cause electric shock.

WARNING
indicate terminals on which power voltage
is applied.
Do not touch such terminals while
inputting power and while POWER LED is on.
Doing so may cause electric shock.

WARNING
Do not replace fuse.
Do not disassemble, repair or modify.
Doing so may cause electric shock, injury
or fire.

(1) As for a maintenance inspection the engineer of the specialty shall do it.
(2) We recommend that the following check-ups should be performed periodically:● Checking for any loosened screws on the terminal block andcontacts on the connectors.
● Checking for any flaw and crack on the cabling.
(3) In case of failure, return the driver to us and have it repaired.

-28-

Instructions Manual

８－２．Troubleshooting
Trouble1. POWER LED does notcome on.

Check Item
・Connection of power supply.
・Value of power voltage.

2. The motor is not excited. ・Connection of the motor to(It can be easily
the driver.
rotated by hand.)・ON/OFF status of the M.F
signal.

Assumed Cause・Wiring error with power supply.
・Power voltage failure.
・Driver failure.
・Wiring error with the motor
and the driver.
・The M.F signal is input.
・Driver failure.

3. The motor does not rotate. ・The same check items as
The motor behaves
those under item 2 above.
abnormally.
・Setting of the MOTOR SELECT
The motor steps out.
switch.

・Wrong setting for the motor
selection.
・Connection of the pulse signal. ・Wiring error with the pulse
signal line.
・Voltage and wave form of the・Pulse signal of wrong
pulse signal.
specifications.
・Setting of the DRIVE CURRENT
・DRIVE CURRENT is too low.
SELECT switch.
・Setting of the STEP ANGLE
・Wrong setting for the step
SELECT switch.
angle.
・ON/OFF status of the C.S
・The C.S signal is input.
signal.
・Driver failure.
・Motor failure.

4. The motor steps out
during acceleration.

・Starting pulse speed.
・Acceleration time.
・Setting of HIGH-SPEED POWEROUTPUT SELECT switch.

5. The motor generates
excessive heat.

6. Overheat alarm signal
is output.

・Setting of the DRIVE CURRENT
SELECT switch.

・Starting pulse signal speed is
too high.
・Acceleration time is too short.
・Setting of HIGH-SPEED POWEROUTPUT SELECT switch is low
power setting.

・Setting of the HOLD CURRENT
SELECT switch.
・Setting of the MOTOR SELECT
switch.

・DRIVE CURRENT is higher than
the setting for the applicablemotor.
・The setting for HOLD CURRENT
is too high.
・Wrong setting for the motor
selection.

・Ambient temperature aroundthe driver.

・Ambient temperature is too high
(40℃ or more).

Short-circuiting of the motor output terminal may cause the driver to fail.
● Short-circuiting between the motor output terminal and the earth terminal (PE)● Short-circuiting between the motor output terminal and the power line
● Short-circuiting between the motor output terminal and the motor output terminal● Wiring error or snapping of the motor output lines
When the failure phenomenon cannot be remedied, contact our office.

-29-

Instructions Manual

９．Storing and Disposal
９－１．Storing(1) Keep the product in the following environment:● Area that is free of explosive, corrosive or inflammable gas● Indoors (Area not exposed to direct sunshine)● Area that ambient temperature and humidity are controlled within the range
set out in the specifications● Area protected from dust, salt or iron particles● Area not subject to direct vibration or shock● Area not subject to splashing water, oil or chemicals(2) Do not allow standing or placing anything heavy on the product.

９－２．Disposal(1) Dispose of the product as industrial waste.

-30-

Instructions Manual

１０．Specifications
１０－１．General Specifications
Single-phase 100－115V(50/60Hz) *1
Supply Power●Rated power at DRIVE:●Rated power at HOLD:

220VA〔POWER SEL
30VA〔HOLD I.SEL⇒ HP,H set up〕*2⇒ 40％ set up〕

MOTOR SEL switch
is set to [5L]

●DRIVE CURRENT●HOLD CURRENT

0.17A/phase～0.68A/phase (16 levels)
10%～100% of DRIVE CURRENT (10 levels)

MOTOR SEL switch
is set to [10L]●DRIVE CURRENT●HOLD CURRENT

0.34A/phase～1.35A/phase (16 levels)
10%～100% of DRIVE CURRENT (10 levels)

Motor output current

Input Signal●Drive pulse input●Motor excitation stop input●Step angle switch input(CW, CCW)
(M.F)
(C.S)

Photo-coupler input
Photo-coupler input
Photo-coupler input

Output Signal●Phase signal output●Overheat alarm signal output(P.O)(O.H.A)O/C output
O/C output●MOTOR selection●HIGH-SPEED POWER selection●HOLD CURRENT selection
Function of Operating●DRIVE CURRENT selection
Sections●STEP ANGLE selection●HOLD SWITCHING TIME selection●ROTATE CHARACTERISTIC selection(MOTOR SEL)
(POWER SEL)(HOLD I.SEL)(DRIVE I.SEL)(STEP SEL)
(DHT SEL)(RC SEL)

Operating Ambient
Temperature

0℃ ～ +40℃(No freezing allowed)

Operating Ambient
Humidity

80％RH or less

(No condensation allowed)

Storing Temperature-10℃ ～ +55℃

(No freezing allowed)

Storing Humidity

80％RH or less

(No condensation allowed)

AtmosphereWithstanding
Vibration
Insulated
Withstanding Voltage

Indoor (Exposure to direct sunshine is not allowed.)
Without any explosive, corrosive or inflammable gas, oil mist, or dust
No abnormality should be found after a vibration testat 10～55Hz, 0.15mm P-P.
(At ordinary temperature and humidity)
AC terminal － signal terminal

Insulation Resistance
Exterior Dimensions
Weight*1*2*3

1500VAC: for one minute
500VDC: 100MΩ or more
1500VAC: for one minute
500VDC: 100MΩ or moreＨ

124.5 × Ｗ130 × Ｄ55 (mm) *3

0.55 kg

Input voltage range is single-phase 100-115V±10%.
Power demand varies with rotation speed, a load, etc.
Including screws and terminal blocks.

-31-Instructions Manual

１０－２．Conforming to UL standards

R4(1) Safety standards
UL508C
Warning for UL standards
・ This product has no provision for motor over temperature protection.
Motor over temperature protection is required in the end use product.

●Installation conditions
UL508C
Protective class:Ⅰ

Overvoltage category:Ⅲ

Pollution degree:

Class 2

Protective type:

IP-00

・This product is designed for use as a built-in component.
・Install the product within an enclosure in order to avoid contact with the hand.
・Securely ground the protective earth terminals.

-32-

Instructions Manual

１０－３．I/O Signal

R3(1) Example Circuit Connection(J1)

Example connectionof the user controller
Y
26LS31

CWP

CW+

CWP

CW-

GD-5410

1

160Ω

2

Z

Photo-coupler

Y
26LS31

CCWP

CCW+

CCWP

CCW-

3

160Ω

4

Z

Photo-coupler

+24V
+COM

M.F+

M.F

M.F-

5

1.3kΩ

6
Photo-coupler

GND
+Vo

R
Photo-coupler

P.O

P.O

R.GND

R.GND

7
8
Photo-coupler

R
Photo-coupler

O.H.A

O.H.A

R.GND

R.GND

9
10
Photo-coupler

-Vo
+24V
+COM

C.S+

C.S

C.S-

11

1.3kΩ

12
Photo-coupler

GND

-33-

Instructions Manual(2) Drive pulse input（CW, CCW）
① Operating current range : 9mA～27mA
The photo-coupler turns on withinter-terminal voltage of 3.1 V～5.5 V.
(Photo-coupler diode VF≒ 1.6 V)

(J1)
CW+
CW-

② Timing chart

GD-5410160Ω

1
2Photo-coupler

90％

CWP

CCW+

10％
CCW-

3

160Ω

4
Photo-coupler

CCWP
t1

t2
tf
t3

tr

[To the line driver 26LS31］
t4

Y
26LS31t1≧0.5μs， t2≧0.5μs， tf,tr≦1μs
t3＞1μs，t4＞1μsCW+ (CCW+)
CW- (CCW-)Z

Maximum response frequency : 1MHz
● The shaded area () indicates light emission from the photo-coupler,
and the motor is driven at the rising edge ().
"t4" greatly varies according to the inertial moment including that of the motor.

③ Automatic switching for DRIVE/HOLD
CWP
CCWP
Motor
current

DRIVE
HOLD

〔DHT2,DHT1〕
t1

HOLD
t1
〔OFF,OFF〕
150ms〔OFF,ON〕
16ms〔ON,OFF〕
8ms〔ON,ON〕
4ms● Inputting drive pulse causes the current output to the motor to change fromHOLD CURRENT to DRIVE CURRENT, which returns to HOLD CURRENT in "t1".
DRIVE CURRENT continues if pulse is input on driving-state.
④ Direction of rotation

CCW

CW(Clockwise)-34-

Instructions Manual(3) Motor excitation stop input（M.F）

R3

CAUTION
Deterioration of the holding power withthe motor may cause breakage of the machineor injury.
Check safety before inputting.

① Operating current range : 2.6mA～19.5mA
The photo-coupler turns on withinter-terminal voltage of 4.5V～26.4V.
(Photo-coupler diode VF≒ 1.1 V)(J1)

GD-5410

M.F+

5

M.F-

6

1.3kΩ

Photo-coupler● Motor output current is shut off with the photo-coupler ON.
At this time, motor torque changes to detent torque.
● When this signal is input, motor torque may be lost, resulting in failure toretain the load transported.
In particular, this risk is high with the vertical drive (such as the Z-axis).
② Timing chart

ON
Supply
power
ON

OFF

M.F
ON

Motor
excitation
t1

t1≦1.5s
t2≦5mst3≦100ms

OFF

t2

ON

t3

(t1：Time required for the motor to be enabled.)(t2：Time required for the motor output current to be shut off.)(t3：Time required for the motor to be enabled.)-35-

Instructions Manual(4) Phase signal output（P.O）① Output current

R3

a. IC≦6mA, VCE＜2V
b. IC≦2mA, VCE(sat)＜0.6V
VCEO≦30V(J1)

GD-5410

P.O

7

R.GND

8
Photo-coupler● In case of the excitation home position, the signal is output.
(photo-coupler ON)● In case of simultaneously using P.O signal and C.S signal,
input C.S signal while P.O signal is being output to switch the step angle.
Otherwise, P.O signal may not be output.

② Timing chart● P.O output timing (for 1/1 STEP)
1

2

3

4

5

6

7

8

9

0

1

2

CWP
1

0

CCWP
P.O
7.2°
(For a motor with the basic angle of 0.72°)● P.O output time
1/1 STEP: once in 10 pulses
1/2 STEP: once in 20 pulses
1/4 STEP: once in 40 pulses
1/10 STEP: once in 100 pulses
1/20 STEP: once in 200 pulses

1/40 STEP: once in 400 pulses
1/100 STEP: once in 1000 pulses
1/200 STEP: once in 2000 pulses
1/400 STEP: once in 4000 pulses
1/800 STEP: once in 8000 pulses-36-

Instructions Manual(5) Overheat alarm signal output（O.H.A）

R3

WARNING
Overheating may cause fire.
Stop operation upon output of this signal.

① Output current

a. IC≦6mA, VCE＜2V
b. IC≦2mA, VCE(sat)＜0.6V
VCEO≦30V(J1)

GD-5410

O.H.A

9

R.GND

10
Photo-coupler● Use overheat alarm signal output（O.H.A）without fail.
● In case of internal temperature of the driver reaches approx. 70℃ or more,this signal is output (photo-coupler ON) and O.H.A LED comes on.
At this time the motor output current is not blocked.
● When this signal is output, stop operation and check if there is any
abnormality occurring with the motor and the driver.
● Perform the cooling measure of the mounting plate is enlarged orcompulsion air cooling, for example, if this signal is output
while no abnormality is detected.
● Continuous operation is possible unless this signal is output.

-37-

Instructions Manual(6) Step angle switch input（C.S）

R3① Operating current range : 2.6mA～19.5mA
The photo-coupler turns on withinter-terminal voltage of 4.5V～26.4V.
(Photo-coupler diode VF≒ 1.1 V)(J1)

GD-5410

C.S+

11

C.S-

12

1.3kΩ

Photo-coupler● Step angle division is switched to 1/20 divisions with the photo-coupler ON.
The setting for the STEP ANGLE SELECT switch is ignored.
● No displacement occurs even if the step angle is switched by the C.S signal.

② Timing chart
Number of divisionsof STEP SEL switch

1/20divisions

Number of divisionsof STEP SEL switch

CWP
CCWP
ON

OFF

C.S
t1

t2

t1

t2

t1≧30mst2≧ 1ms● Switching the step angle by the C.S signal requires time t1 and t2 before
and after inputting drive pulse.

③ STEP ANGLE SELECT switch and C.S signal〔STEP ANGLE SELECT switch〕
Switch No.
０
１
２
３
４
５
６
７
８
９

Number of Step angle(°)
Divisions
0.72°motor
1/1
0.72
1/2
0.36
1/4
0.18
1/10
0.072
1/20
0.036
1/40
0.018
1/100
0.0072
1/200
0.00361/400
0.00181/800
0.0009-38-〔When the C.S signal is input〕
1/20 divisions(0.036°)

Instructions Manual

１０－４．Dimensions

R4（Unit：ｍｍ）

Melec Inc.
MADE IN JAPAN

100-115V～
2.2A
1φ 50/60Hz

GD-5410

(10)

(5)

φ 4.5

GD-5410

J1

1

M.SEL
5
4
3
2
1

7.62

J3

5L

10L

BLU
YLW
ORN
RED
BLK

GRN/BRN
WHT/ORN
BLK/YLW
RED/GRY
VIO/BLU

BLU
RED
ORN
GRN
BLK

J3
5
12

!

4

POWER

MOTOR

120

110

OHA

5L/10L
DHT1

3

DHT2
RC1

2

HP/LP
H/L

1

S2-3
S2-4
ON

J2

DRIVE
3 N
100V
115V～
2 L

HOLD

STEP
1

(5)

10

SN14773(14.5)

110

4.5
20
49
(55)

-39-

14.5

Instructions Manual

１０－５．Applicable Motors● Applicable motors are 5-phase stepping motors ranging from 0.75A/phase ～ 1.4A/phase.

Representative Motors
ORIENTAL MOTOR CO., LTD.
PK543-A(B)PK544-A(B)PK545-A(B)PK564-A(B)PK566-A(B)

Basic
Angle
(°)

Current(A/phase)

Setting
DRIVE I.SEL
switch No.

Setting
MOTOR SEL
switchTorqueData
Fig. No.

0.72

0.75

6

OFF

(10L)

Fig.1
Fig.2
Fig.3
Fig.4
Fig.5

PK564H-A(B)PK566H-A(B)PK569-A(B)

0.72

1.4

F

OFF

(10L)

Fig.6
Fig.7
Fig.8

PK596-A(B)PK599-A(B)

0.72

1.4

F

OFF

(10L)

Fig.9
Fig.10

0.72

0.75

6

OFF

(10L)

Fig.11
Fig.12
Fig.13

0.72

0.75

F

ON

(5L)

Fig.14
Fig.15
Fig.16

103H6500-7041(7011)
103H6501-7041(7011)

0.72

0.75

F

ON

(5L)

Fig.17
Fig.18

103H7851-7051(7021)
103H7852-7051(7021)
103H7853-7051(7021)

0.72

0.75

F

ON

(5L)

Fig.19Fig.20
Fig.21

103H8581-7041(7011)
103H8582-7041(7011)

0.72

0.75

F

ON

(5L)

Fig.22
Fig.23

F

OFF

(10L)

－

TAMAGAWA SEIKI CO., LTD.
TS3667N1E2(N11E2)
TS3667N2E5(N12E5)
TS3667N3E7(N13E7)
SANYO DENKI CO., LTD.
103H5505-7040(7010)
103H5508-7040(7010)
103H5510-7040(7010)

Factory setting() : Both axes

-40-Instructions Manual

１０－６．Torque Characteristics(1) Representations in the torque characteristics table are made in terms of the
motor rotation speed (s-１) vs. torque (N・m).
Motor rotation speed (s-１) and drive pulse frequency (Hz) are converted as follows:

Motor rotation speed (s-１)

×

360°＝ Drive pulse input frequency(Hz)Step angle● Maximum value of the rotation speed is 60s-1 at 0.72゜ motor.
(2) The Maximum Starting Pulse Rate is represented as "fs" by the value at zeroinertial load.
(3) Upon operation, provide adequate allowance for torque.
(4) The stepping motor may attain high temperature, depending on the operational
conditions.
Use the stepping motor according to the Instructions Manual producedby motormakers.

-41-

Instructions Manual

Fig.1
PK543-A(B)0.75A/PHASE

Fig.2
PK544-A(B)0.75A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100VTORQUE(N・m)

TORQUE(N・m)

INPUT CURRENT(A)0.20 HOLD 40％ = 0.05N・m

INPUT CURRENT(A)0.20 HOLD 40％ = 0.07N・m

HP-H 5.0
LP-L

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100V
HP-H 5.0
LP-L

4.0

0.16

0.12

3.0

0.12

3.0

0.08

2.0

0.08

2.0

1.0

0.04 INPUT CURRENT

1.0

0.16

PULLOUT TORQUE

4.0

PULLOUT TORQUE

0.04

INPUT CURRENT

fs

fs
0.02

0.1

1

Fig.3
PK545-A(B)0.75A/PHASE

10INPUT CURRENT(A)

0.5 HOLD 40％ = 0.11N・m
0.4

PULLOUT TORQUEINPUT CURRENTINPUT CURRENT(A)

1.0 HOLD 40％ = 0.19N・m

4.0

0.8

3.0

0.6

0.1

100
(s -1 )MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100V
HP-H 5.0
LP-L

4.0
3.0

2.0

0.4

1.0

0.2

2.0
1.0

INPUT CURRENT
fs

fs
0.02

10

PULLOUT TORQUE

0.2
0.1

1

TORQUE(N・m)

HP-H 5.0
LP-L

0.1

Fig.4
PK564-A(B)0.75A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100VTORQUE(N・m)

0.3

0.02

100
(s -1 )

1

Fig.5
PK566-A(B)0.75A/PHASE

10100(s -1 )

0.02

INPUT CURRENT(A)

1.0 HOLD 40％ = 0.39N・m
0.8

10

INPUT CURRENT(A)

1.0 HOLD 40％ = 0.20N・m

4.0

0.8

3.0

0.6

100
(s -1 )MOTOR SEL
= 10L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0
LP-L

1

Fig.6
PK564H-A(B)
1.4A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100VTORQUE(N・m)

0.1

HP-H 5.0
LP-L

4.0

PULLOUT TORQUE
0.6

3.0
PULLOUT TORQUE

0.4

2.0

0.4

2.0

0.2 INPUT CURRENT

1.0

0.2 INPUT CURRENT

1.0
fs

fs
0.02

0.1

1

10

100
(s -1 )

0.02

-42-

0.1

1

10

100
(s -1 )

Instructions Manual

Fig.7
PK566H-A(B)
1.4A/PHASETORQUE(N・m)

INPUT CURRENT(A)

1.0 HOLD 40％ = 0.41N・m
0.8

Fig.8
PK569-A(B)
1.4A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0
LP-L

MOTOR SEL
= 10L
DRIVE I.SEL = No.F
AC100VINPUT CURRENT(A)

2.0 HOLD 40％ = 0.72N・m

HP-H 5.0
LP-L

PULLOUT TORQUE

4.0

1.6

0.6

3.0

1.2

3.0

0.4

2.0

0.8

2.0

0.2 INPUT CURRENT

1.0

0.4

PULLOUT TORQUEINPUT CURRENT

1.0

fs
0.02

0.1

1

Fig.9
PK596-A(B)
1.4A/PHASE

10

fs
100
(s -1 )

0.02

INPUT CURRENT(A)5.0 HOLD 40％ = 1.09N・m

LP-L

1

10

INPUT CURRENT(A)5.0 HOLD 40％ = 2.13N・m

HP-H 5.0
LP-L

4.0

4.0

100
(s -1 )MOTOR SEL
= 10L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0

4.0

0.1

Fig.10PK599-A(B)
1.4A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

4.0

4.0

PULLOUT TORQUE
3.0

3.0

3.0

2.0

2.0

3.0

PULLOUT TORQUE
2.0

2.0
INPUT CURRENT

1.0 INPUT CURRENT

1.0

1.0

1.0
fs

fs
0.02

0.1

1

10

100
(s -1 )

0.02

-43-

0.1

1

10

100
(s -1 )

Instructions ManualFig.11
TS3667N1E2(N11E2)
0.75A/PHASE

Fig.12
TS3667N2E5(N12E5)
0.75A/PHASE

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100VTORQUE(N・m)

INPUT CURRENT(A)0.20 HOLD 40％ = 0.06N・m

TORQUE(N・m)

HP-H 5.0
LP-L

0.16 PULLOUT TORQUE

0.4

0.12

3.0

0.3

0.08

2.0

0.2

1.0

0.1

INPUT CURRENTINPUT CURRENT(A)

0.5 HOLD 40％ = 0.07N・m

4.0

0.04

MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100V
HP-H 5.0
LP-L

3.0
PULLOUT TORQUE
2.0
1.0

INPUT CURRENT

fs
0.02

0.1

1

Fig.13
TS3667N3E7(N13E7)
0.75A/PHASE

10

HP-H 5.0
LP-L

0.4

4.0
3.0

PULLOUT TORQUE

2.0

0.2
0.1

0.02

INPUT CURRENT(A)

0.5 HOLD 40％ = 0.10N・m

0.3

fs
100
(s -1 )MOTOR SEL
= 10L
DRIVE I.SEL = No.6
AC100VTORQUE(N・m)

1.0

INPUT CURRENT
fs

0.02

0.1

1

10

4.0

100
(s -1 )

-44-

0.1

1

10

100
(s -1 )

Instructions ManualFig.14
103H5505-7040(7010)
0.75A/PHASE

Fig.15
103H5508-7040(7010)
0.75A/PHASE

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

TORQUE(N・m)

INPUT CURRENT(A)0.20 HOLD 40％ = 0.05N・m

INPUT CURRENT(A)

0.5 HOLD 40％ = 0.08N・m

HP-H 5.0
LP-L

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100V
HP-H 5.0
LP-L

4.0

0.4

0.12

3.0

0.3

3.0

0.08

2.0

0.2 PULLOUT TORQUE

2.0

0.04 INPUT CURRENT

1.0

0.1 INPUT CURRENT

1.0

0.16

4.0

PULLOUT TORQUE

fs

fs
0.02

0.1

1

Fig.16
103H5510-7040(7010)
0.75A/PHASE

10

0.02

100
(s -1 )

INPUT CURRENT(A)

0.5 HOLD 40％ = 0.11N・m

LP-L

10

100
(s -1 )MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0

0.4

1

Fig.17
103H6500-7041(7011)
0.75A/PHASE

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

0.1

INPUT CURRENT(A)

0.5 HOLD 40％ = 0.11N・m

HP-H 5.0
LP-L

4.0

0.4

3.0

0.3

0.2

2.0

0.2

2.0

0.1 INPUT CURRENT

1.0

0.1 INPUT CURRENT

1.0

0.3

PULLOUT TORQUE

3.0

PULLOUT TORQUE

fs
0.02

0.1

1

Fig.18
103H6501-7041(7011)
0.75A/PHASE

10

fs
100
(s -1 )

0.02

INPUT CURRENT(A)

0.5 HOLD 40％ = 0.18N・m

0.1

1

Fig.19103H7851-7051(7021)
0.75A/PHASE

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

10

INPUT CURRENT(A)

1.0 HOLD 40％ = 0.28N・m

HP-H 5.0

LP-L

LP-L

0.8

4.0

100
(s -1 )MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0

0.4 PULLOUT TORQUE

4.0

4.0

PULLOUT TORQUE
0.3

3.0

0.6

3.0

0.2

2.0

0.4

2.0

0.1 INPUT CURRENT

1.0

0.2 INPUT CURRENT

1.0

fs
0.02

0.1

1

fs
10

100
(s -1 )

0.02

-45-

0.1

1

10

100
(s -1 )

Instructions ManualFig.20103H7852-7051(7021)
0.75A/PHASE

Fig.21
103H7853-7051(7021)
0.75A/PHASE

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

INPUT CURRENT(A)INPUT CURRENT(A)HP-H 5.0

2.0 HOLD 40％ = 0.83N・m

LP-L

4.0

1.6 PULLOUT TORQUE

3.0

1.2

3.0

0.8

2.0

0.8

2.0

0.4 INPUT CURRENT

1.0

0.4

2.0 HOLD 40％ = 0.42N・m
1.6
1.2

HP-H 5.0
LP-L

4.0

PULLOUT TORQUEINPUT CURRENT

1.0
fs

fs
0.02

0.1

1

Fig.22
103H8581-7041(7011)
0.75A/PHASE

10

0.02

100
(s -1 )

INPUT CURRENT(A)5.0 HOLD 40％ = 1.15N・m

LP-L

10

INPUT CURRENT(A)5.0 HOLD 40％ = 2.02N・m

4.0

100
(s -1 )MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

HP-H 5.0

4.0

1

Fig.23
103H8582-7041(7011)
0.75A/PHASE

MOTOR SEL
= 5L
DRIVE I.SEL = No.F
AC100VTORQUE(N・m)

0.1

HP-H 5.0
LP-L

4.0

4.0

PULLOUT TORQUE
3.0

PULLOUT TORQUE

2.0
1.0

INPUT CURRENT

3.0

3.0

3.0

2.0

2.0

2.0

1.0

1.0

INPUT CURRENT
1.0

fs
0.02

0.1

1

fs
10

100
(s -1 )

0.02

-46-

0.1

1

10

100
(s -1 )

Instructions Manual

R3

The main parts which revised by this manual
Parts
P5,P47
P33,P35,P36,
P37,P38

P1,P5,P11,
P32,P39

Content【R3】
Addition of 「The main parts which revised by this manual」
Revision of the signal I/O【R4】
Withdrawal of the CE marking declaration by the abolitionof the EN50178 standard.
Deletion of the TÜV-mark and the CE-mark.

-47-

R1

Technical Service
TEL.(042)664-5382 FAX.(042)666-5664
E-mail s-support@melec-inc.com

Sales and Service
TEL.(042)664-5384

FAX.(042)666-2031

URL:www.melec-inc.com
Melec Inc. Control equipment marketing department
516-10,Higashiasakawa-cho,Hachioji-shi,Tokyo 193-0834,Japan
This Operating Manual is subject to change without prior noticefor the purpose of product improvement.

C2112