Dear Users,
Thank you for purchasing our Bishamon 4 posts lift. Before using the lift, read throughand be familiar with this manual. Fully understand the precautions, directions, andother information contained in this manual to ensure correct use. Failure to do so may
result not only in insufficient performance of the lift but also in falling of the vehicle,
serious injury and death, and damage to properties.
Keep this manual in a safe place for future reference. In case of loss, immediately
request a new copy.
If the product is supplied with a wrong manual, contact your lift supplier for a correct
copy.

Perform periodic maintenance inspection of the lift to ensure safe workwith the lift and keep the lift fully functional.

Sugiyasu Corporation
Sept. 2019

Thank you for purchasing our Bishamon 4 posts lift. Before using the lift, read throughand be familiar with this manual. Fully understand the precautions, directions, andother information contained in this manual to ensure correct use.
Failure to do so may
result not only in insufficient performance of the lift but also in falling of thevehicle, serious injury and death, and damage to properties.
The contents of the manual may differ when the purchased lift is modified. For any
question about the product or this manual, feel free to contact your lift supplier.
Keep this manual in a safe place for future reference. In case of loss, contact yourlift supplier and request for a new copy immediately.

Explanation of Terms and Symbols
In this manual, 「Danger」,「Warning」, 「Caution」 are defined andspecified as below. Notice of Warnings are very important for safe operations. As
these are very Important to protect operators from accidents resulting inpersonal injury and death, and damage to property, so make sure to readthoroughly and understand fully before operation.

Danger

Incorrect operation may imminently result in serious
injury or death of the operator.

Warning

Incorrect operation may result in serious injury or
death of the operator.

CautionIncorrect operation may result in injury and damage
to the property. The occurence of the danger is lower
than "Warning" articles.

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- 2 -

This product is a lift to be used for oil and parts replacement, general maintenance,
motor vehicles inspection and maintenance etc. of mini-to ordinary sized passenger cars,
small sized trucks, and the like.

Caution for Safety
As there are very important to protect operators from accidents which may result ininjury and death,and damage to cars and properties, make sure to understand fully before
operating lift.

1. Read and be familiar with the operation manual before operating.
2. Only trained operators are allowed to use the lifts.
3. Make sure to perform daily and periodic inspections in accordance with the
instructions of Operation Manual.
4. If any abnormal conditions, such as noise, occur during operation, prohibit theuse of the lift and contact lift supplier for an inspection.
5. This lift is designed for motor vehicle servicing. DO NOT use for any otherpurposes.
6. Do not remove any labels and do not modify the lift anyway.

The meaning of the mark (symbol) used behind pictures are as below.
The specified act
that should not be
conducted.

The specified act
that should be
conducted.

Warnings andcautions that are
possible to occur due
to incorrect operation.

When lift is operating,get under the vehicle.
allow others to get under vehicle
Or it may result in death or serious injury.

If theattempt to support vehicle.
Or it may result in death or serious injury.

- 3 -DO NOT use lift unless
you have been trained init's operation.
*Incorrect operation may
result in an accident.

DO NOT lower the lift
while any stand or
support is in position
under vehicle.
DO NOT use "Down" motionof lift to push parts
into position.

DO NOT swing, shake orpush the raised vehicle.

DO NOT use adaptors otherthan those supplied by
the manufacturer for thismodel lift.

DO NOT lift vehicles by
one end only.

DO NOT modify this lift
under any circumstances.

KEEP FEET CLEAR
When lowering lift, makesure to keep feet clear
of hoist and vehicle.

Apply parking brake andposition wheel stop when
operating lift.

READ and be familiar withthe operating manual forthis lift.

Make sure that Safety
Hook is engaged whenvehicle is raised.

Vehicle must not beangled to hoist.

ELECTRICAL HAZARD!
DO NOT open control box
or remove cover plates
without isolating
electrical supply.

- 4 -Make sure to ground the unit (Take earth).
Make sure to install the power supply with an earth leakage
breaker (Magnet Contactor)

Carefully read and fully understand this manual before use.

<Pre-Operation Check>
1. This lift is designed for motor vehicle servicing. DO NOT Use for other purpose.
2. Coating, consumable parts, and the like are outside the scope of the warranty. Whencorrosion or wearing occurs, apply repair coating or replace the parts.
3. DO NOT attempt to lift heavier loads than its rated capacity.(3500 or 4000 kgs.)
4. If any of safety device does not operate properly, DO NOT use lift.
5. Use only genuine supports to lift vehicle (Side Sill Block for FP3500X and 4000X).
6. Position vehicle for the correct lifting point of Upper Scissor lift (FP3500X andFP4000X). If vehicle lifting points can not be positively identified, DO NOT lift thevehicle. For the correct lifting points, refer to maintenance manual of the vehicle.

<Lift-Up/Down Operation>
1. When operating the lift, pay constant attention to the area around the vehicle and thelift. NEVER look aside during operation.
2. DO NOT lift vehicles with passengers or baggage inside.
3. When the Upper Scissors lift come into contact with the vehicle during lift-up, makea halt and ensure that Top Plates (Free Wheel Stand) of Upper Scissor Lift are inproper contact.
4. DO NOT approach or touch the vehicle or the moving parts of the lift during lifting.
5. DO NOT operate the lift with anything such as tools or parts left in the posts orunder the lift. Failure to comply may result in failure of the lift or falling of
the vehicle.
6. Before lowering the lift, ensure that no person or objects is around vehicle or lift.
7. Only after the Upper Scissor Lift and lower lift are completely down, drive thevehicle onto or out from the lift.
8. DO NOT use the lift if the hydraulic pressure is released from the cylinder after
lowering the lift with the Lowering Stop Hook engaged.

<During Work>
1. Make sure Safety Hooks are engaged before getting under vehicle.
2. When working on a vehicle in raised position, make sure the lift is above the position
that Safety Hook is engaged at least with 1st ratchet (Cut out) from the bottom.
The lift may drift down (Natural Lowering), causing damage to the vehicle or equipment,
tools, or the like nearby.
3. Keep anyone but the operator out from around the lift.
4. DO NOT leave a vehicle on the lift for long time.
5. When not in use, the lift must be lowered to the lowest position. Even when not in use,raise and lower the lift all the way through the range at least once a day to maximize
it's life.

<Others>
1. DO NOT modify the lift without permission from the manufacturer. Failure to comply
may result in insufficient performance and lead to serious accident.
2. When an abnormality is detected during use or inspection, stop the use of the lift
immediately and repair. DO NOT use lift until the repair is completed.

- 5 -② "UP" & "DOWN" Label① Capacity Label③ Warning Label(Opposite side of
Hyd. Unit)④ Caution Label(FP3500X & FP4000X)⑤
Danger&WarningLabel⑥ Operation
Instruction
Label⑤ Danger & Warning Label⑦ Warning Label⑧ Caution Label③ Warning Label (Opposite side of Hyd. Unit)⑥ Operation Instruction Label

CautionIf any label is worn/damaged or peeled during use, immediately purchase and put a new one correctly.

- 6 -

No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
No.9

Main Post
Sub Post A
Sub Post B
Sub Post C
End Beam A
End Beam B
Drive-On Beam A
Drive-On Beam B
Pipe Cover(X Model Only)

No.10
No.11
No.12
No.13
No.14
No.15
No.16
No.17

Main Cover (D. Beam Cover)
Sub Cover (End Beam Cover)Beam Plate
PulleyWire(Cable) End (Adjust) Nut
Safety Bar
Hydraulic Unit
Drive-On Ramp

Model FP3500X and FP4000X has this Select Valve Lever. For lifting and lowering the
Drive-On Beams, push the lever upto "HOIST" position. For lifting and lowering theUpper Scissor lift, push the lever down to "SCISSORS" position.
This lever controls the lifting and lowering of the lifts. Release the lever to stop
the lift immediately.
・Push the lever to "UP" side to turn the motor and raise the lift.
・Push the lever to "DOWN" side to lower the lift.
Select Valve LeverControl Lever- 7 -When lift (Drive-On Beams) are lowered to lowest position, Carriage Safety Lock device
is automatically turned into "Lock" position so that Safety Hook would engage in
Lifting mode.
If the Safety Hooks can not be disengaged(released) in Lowering mode, raise Drive-On
Beams slightly so that the hooks would be free from ratcheted (engaged).

Carriage Safety Lock Handle

Main Post

CautionDuring the lifting up and work, keep the Carriage Safety Lock (Hook) "engaged".

(For Model FP3500X and FP4000X only)
When raising the Upper Scissors Lift to the top, Safety Lock
(Hook)is automatically engaged.
In order to lower the Upper Scissors Lift, push up (Release)
the Safety Lock Release Lever before operating Control Lever.

(For Model FP3500X and FP4000X only)
Can be used for ordinary passenger vehicle that are lifted with Side Sill.

- 8 -There is the Safety Hook on Main Post (End Beam A) to prevent the lowering from theleakage in hydraulic circuit. The Safety Hook would be turned to lock position
automatically when Beams are lowered to lowest position. This Safety Hook must be
in Lock position at all times except when Beams are being lowered.
Safety Hook against Chain Breakage is installed on Main Post. This Safety Hookis normally disengaged from Ratchet (Rack). It would engage when chain is broken
or slackening.

Main Post
Safety Hook

Safety Hook

Main Post

This device consists of Catch Gear and Safety Bar. This device is installed on
all Sub Posts to prevent the sudden falling of the lift (End Beam) in the event ofWire Rope (Cable) breakage. In the event of Wire Rope breakage, Safety Hook Pull
Spring will pull the Catch Gear instantly, and as a result, Catch Gear catch (bite)the Safety Bar and stop the falling.

Under normal use
Wire Rope(Cable)In case Wire Rope breakage
Safety Bar
Wire Rope(Cable)Safety Bar

Catch Gear
Catch Gear

Warning

End Beam

End Beam

Replace Wire Ropes (Cables) with new one every 2 years.

CautionReplace Safety Bar and Catch Gear with the new one in the event of Wire Rope breakage
as Safety Bar will be bent and Catch Gear could be damaged.
- 9 -(For Model FP3500X and FP4000X only)
Four Safety Hooks are installed in Wheel Free (Upper Scissors) lift to prevent the lift
lowering in the event of hydraulic leakage. This safety devices work only when Support
Plate is raised to the highest position.

Safety Hook
Max
HeightCautionDO NOT stop raising Wheel Free (Upper Scissors) lift in the middle of its rising travel to workon the vehicle. Safety Hook does not engage to Ratchet (Rack) in the middle of rising travel.

This valve is installed on the hydraulic cylinder
to prevent a rapid outflow of oil (fast speed
lowering) due to the cause such as damaged hydrauliccircuit.
CylinderFuse Valve

Motor

This valve releases the hydraulic pressure to prevent
damage to the lift or an accident when the pressurein the hydrauic circuit increases abnormally duringlift-up of a vehicle exceeding the lift capacity or
due to a problem. The valve is installed inside of
the gear pump.

Gear Pump (Relief
Valve inside)

Magnet Contactor
Thermal Relay

When detecting an overload of current, this relay
breaks the electric circuit to prevent burning of
the motor. This relay is installed in the magnet
contactor.

- 10 -

Oil Tank

Lift Cylinder

Shut Off Valve

Check
Valve

Relief
Valve

Motor

Gear Pump

Lowering Valve(Manual)Oil Tank

Lift Cylinder
Shut Off Valve

Cylinders for Upper Scissor Lift

Oil Tank

Flow Dividing
Valve
Switching
Valve (Manual)
Check
Valve

Motor

ReliefValve

Lowering Valve(Manual)

Gear
Pump

Oil Tank-11 -This product uses a motor-driven hydraulic pump to activate a hydraulic cylinder
installed at Main Post that raises an End Beam A via driving chain. All Sub Posts areconnected via synchronizing Wire Ropes (Cables) to the Main Pulley at End Beam A
so that both End Beam A nd B will move up and down togehther.

With the Control Lever pushed to "Up" side, the motor turns and the pump feeds
hydraulic oil to the cylinder to raise End Beam A via drive chain.
With the Control Lever pushed to "Down" side, the lowering valve opens to flow thehydraulic oil in the cylinder back to the oil tank through Flow Stop Valve, Lowering
Valve,and the Flow Control Valve so that End Beam A will move down.

Sub Post

Sub Post

Main Post

End Beam B
End Beam A
Sub Post

Sub Post

Sub Post

Main Pulley
Main Post

Sub Post-12 -Perform Pre-Operation Checks before operation everyday. The check must be done without load.

CautionIf any possible abnormality is detected, prohibit the use of the lift until abonormality is fully
repaired. Then contact your lift supplier immediately. If the lift is used with abnormality left
unsolved, damage to the lift or serious accident may occur.
Point to be checked

Parts and major
components of the lift

Check Item

Check Method

Check Drive-On Beams, Drive-On Ramps, End Beams,
Posts, Wheel-Free Lift (Upper Scissor Lift) and
Cylinder for any deformation, damage or wear

VisualCheck for smooth lifting and lowering of the lift
and any abnormal noise during operation.

Visual and Hearing

Check for any foreign articles in the posts

VisualCheck for any obstacles on the Drive-On Beams

VisualSide Sill Block(Model FP3500X andFP4000X only)

Check for any deformation, damage or wear

VisualSelect Valver Lever

Check for smooth operation

VisualControl Lever

Check for smooth operation

VisualSafety Hook on End
Beam A (Main Post)

Check for the sound (chattering) made by Safety Hookduring lifting operation

Visual and Hearing

Carriage Safety Lock
Handle (Main Post)

Check if the Carriage Safety Lock Handle is returned
to be put in "Lock" position when lowered to bottom

Visual and Hearing

Safety Lock Release
Lever(Model FP3500X
and FP4000X only)

Check if Safety Lock is engaged when raising Wheel
Free Lift (Upper Scissor Lift) to the top

VisualLeaf Chain

Check for any foreign articles such as dirt or sand

VisualWire Rope (Cable)

Check for any foreign articles such as dirt or sand

VisualHydraulic Circuit

Check the hydraulic piping, the cylinder, and thehydraulic unit for any oil leakage

VisualCheck for abnormal noise

Hearing

Electric Circuit

Check that proper earthning is provided

VisualBolts and Screws

Check for tight fastening

Refastening

Warning
If any malfunctioning or abnormality is found, DO NOT OPERATE the lift. Contact lift supplier for the
repair.

-13 -Turn the Lever of Select Valve to "Hoist" mode (FP3500X and FP4000X only)
Push down Carriage Safety Lock Handle and release Safety Hook.
Move Control Lever to "Down" position and lower Drive-On Beams to the lowest
positon. If Safety Hooks can not be disengaged, raise Drive-On Beams
slightly so that Hooks will be free from ratchet.
Select Valve LeverControl Lever
Carriage Safety
Lock Handle

Main Post

Check if both of Drive-On Beams are fully lowered.
Check if Wheel Free (Upper Scissors) Lifts are fully lowered.
Make sure to remove all obstacles such as tools, car parts etc. from Driv-On
Beams.

CautionIf the lifts are not lowered to lowest position, vehicle may hit the Wheel Free (Upper Scissors)
lifts, or Drive-On Beams, or End Beams, and may result in damage to the lift and vehicle.

CautionDrive the vehicle in slowly to match the center of the vehicle width direction with the centerof the both sides Drive-On Beams. DO NOT drive or stop the vehicle too fast.
Drive in vehicle on the Drive-On Beams straight and park thethe lift.

vehicle in the center ofPark the vehicle so that CG of the vehicle stay within CG Range and in the position
Wheel Free (Upper Scissor) Lift can lift up the best lifting point of the vehicle.

Lifting Point

Upper Scissor
Lift

-14 -

Warning
・DO NOT get under vehicle when operating the lift・Pay close attention for any vehicle tilt during lifting and lowering of the lift

Caution・When operating lift, pay constant attention to the area around the vehicle and the lift.
NEVER look aside during operation.
・DO NOT lift vehicle with passengers or baggage inside.
Push the Control Lever todirection.
Release the Control Lever to stop lifting when lift reached the required height.

Warning
・DO NOT get under vehicle when operating the lift・Pay close attention for any vehicle tilt during lifting and lowering of the lift・Make sure to place support (Side Sill Block) on flat and sturdy spot.

Caution・When the Wheel Free (Upper Scissors) lift come into contact with the vehicle during lift-up, make ahalt and ensure that Top Plates (Free Wheel Stand) of Upper Scissors Lifs are in proper contact withlifting point of the vehicle.
・When operating lift, pay constant attention to the area around vehicle and the lift.
NEVER look aside during the operation.
・DO NOT lift vehicle with passengers or baggage inside.
・When lifting the vehicle by Upper Scissors lift, DO NOT Use any other supports except
manufacturer's genuine parts, Side Sill Block between Top Plate of Wheel Free (Upper Scissors)
Lift and lifting point of the vehicle.
・Make sure to lift up Wheel Free (Upper Scissors) lift to the highest position before releasing thelever in order to secure Safety Hook to be engaged.
Wheel Free (Upper Scissors) Lift is designed to be used for lifting passenger vehicles only.
It can not be used for RV, Truck, One Box Car etc. which require the lifting by vehicle frame.
Those vehicles can be lifted up by Jacking Beam (Option).
Check and make sure the Wheel Free (Upper Scissors) Lift is positoned under the proper
lifting point of the vehicle.
Placeon the proper spots
on the Wheel Free (Upper Scissors) Liftfor the correct lifting point.

Wheel Free

Side Sill Block

Lifting
Point

Turn Select Valve Lever from "Hoist" tomode.
Push the Control Lever todirection.
Stop lifting before Side Sill Block contact the vehicle to check if Side Sill Block is
to contact correct lifting point. If not, readjust the vehicle location.
Make sure to lift up Wheel Free (Upper Scissors) lift to the highest position and keep
lifting for 2 seconds before releasing the lever to secure Safety Hook to be engaged.

-15 -DangerIf the vehicle is falling from the lift, move away quickly. DO NOT attempt to support the vehicle.

Warning・Keep anyone but the operator out from around the lift area.
・Before start servicing vehicle, make sure Safety Hooks are "engaged".
・DO NOT swing, shake, or push the raised vehicle.
・DO NOT leave a vehicle on the lift for a long time.
・If the vehicle tyres are free (neutrtal), make sure to put the Wheel Stop, or pull the Side Brake.

Warning
・DO NOT get under vehicle when operating the lift・Pay close attention for any vehicle tilt during lifting and lowering of the lift

Caution・When lowering the lift, pay constant attention to the area around vehicle and lift.
NEVER look aside during the operation.
・Before start lowering the lift, make sure there are nobody and no obstacles at lift area.
Check if there are any tools or obstacles inside the Wheel Free (Upper Scissors) Liftand under the vehicle. If any are found, remove them away from lift.
Push the Control Lever todirection. Lower the Wheel Free (Upper Scissors) Liftto the lowest position without stop in midway, and keep pushing lever for 2 seconds
before releasing. If the lift does not lower, raise the lift slightly, and then lower
the lift.

Warning
・DO NOT get under vehicle when operating the lift・Pay close attention for any vehicle tilt during lifting and lowering of the lift
・DO NOT lower lift while any stand or support such as mission jack etc. is in position under vehicle
・When lowering lift, keep feet clear of Drive-On Beam and Wheel Stop to avoid being squished.

Caution・When lowering the lift, pay constant attention to the area around vehicle and lift.
NEVER look aside during the operation.
・Before start lowering the lift, make sure there are nobody and no obstacles at lift area.
Turn Select Valve Lever from "Scissors" tomode.
Push the Control Lever todirection. Pay close attention for any vehicle tilt
during the lowering of the lift.

Lower the lift to the lowest position.
Drive the vehicle out carefully.

-16 -・After completing work, wipe any oil or grease off from the supports or the lift area.
・Air-blow all parts and components of the lift sufficiently to remove moisture, dirt etc.
Eliminate moisture or dirt from around the lift. If any abonormality is detected,contact
your lift supplier immediately for advice. To ensure the safety, lower the lift to thelowest position and turn off the power (circuit breaker)

To ensure safe use, be sure to perform monthly Maintenance Inspection in addition to Daily
Pre-Operation inspection. The check must be done without load.

CautionIf any possible abnormality is detected, prohibit the use of the lift until the abnormality is fully
repaired. Contact your lift supplier immediately for repair. If the lift is used with theabnormality left unsolved, damage to the lift or serious accident may result. Always use
Bishamon genuine parts for repair.

Check Items

Point to be checked

Refer toLeaf Chain

Check for rust, kinks and cracks

11-1

Wire Rope (Cable)

Tension and deformation

11-2

Cable Pulley andChain Wheel

Bearing lubrication

Points to be lubricatedLubrication

Safety Hook on End Beams

Operations Check for Chain Breakage

11-4

Safety Hook on all Posts

Operations Check

11-5

Safety Hook on Sub Posts

Operations Check

11-6

Safety Lock Release Lever Check for normal operation

Smooth rotation ?
Any wear ?
11-3

11-7

Hydraulic System

Cylinder and hydraulic oil

Check for oil leakage

Chain Wheel Shaft

Tightness of the bolts

Retighten

Hydraulic Oil

Hydraulic Oil Replacement

11-8

Make Pre-Operation Checks in addition to the above checks.

CautionWear protective gear as necessary before starting inspection.

Important Safety Instructions
In addition to the above maintenance inspection, a lift must undergo periodic inspection by aspecialist once a year. Contact your lift supplier for for periodic inspection.

-17 -Warning
Even before the end of replacement intervals, replace chain immediately if battery fluid is spilt on it or
if any rust, bend, or crack is detected on it. If any abnormality is detected, prohibit the use of the lift.
Resume use only after any abnormality is fully repaired.

1. Lubrication
Check the surface for tear or for any red or dark brown portion. ⇒ Apply lubricant.
(Recomemended typ of oil : Lubricant (Oil) with viscosity of SAE 30 to 40)

2. Check Chain Plate
Check plates for cracks in hole rim or side face
⇒ If any crack is detected, replace the chain.

Plate section which can possibly crack

3. Check Chain Pin
Check Pins for any rotation⇒ If any pin rotation is detected, replace the chain
Pin is rotated

NormalSection over Chain Wheel

4. Check the elongation of the chain
Check if the elongation of the chain is kept less than 2%.

Length of 6 links

Pick up the section of the chain which go over the Chain Wheel
and measure the length of L1 and L2 of 6 links by vernier caliper.
L1 is the length of pin outer side, and L2 is the length of pin inner side.
And calculate the judgement index, L = (L1 + L2)/2.
1 Link Length

6 Links Length

Limit Length allowed to be used

Leaf Chain for FP3500(X)AL866-53L

25.4 mm

152.4 mm

155.5 mm

Leaf Chain for FP4000(X)BL866-53L

25.4 mm

152.4 mm

155.5 mmIf the elongation is more than 2%, replace the chain.

In principle, replace the chain every 4 years, or when used more than 8,000 times.
Contact your lift supplier for replacing chain.

-18 -1. Weekly Clean Up
Clean up Wire Rope (Cable) every week with cloths soaked in oil, and remove dirt and sands etc.

2. Inspection and Replacing
Follow the below procedures for inspection.
① Within one year after installation, inspect the Wire Rope (Cable) every month.
After one year after installation, inspect the Wire rope (cable) every week.
② Visually inspect the wear, loose wires and breaking of wires.

Double Pulley

Wire Rope End③ Inspect and measure the OD of Wire Rope at few locations
by vernier caliper. Measure from 3 directions.
Measure from 3 directions⇒ If average OD is less than Φ9.3mm, replace Wire Rope.
④ Replace Wire Rope if it lost its shape.
⑤ Replace Wire Rope if there is rust in Wire Rope.
⑥ Replace Wire Rope if Wire Rope is twisted and kinked.
⑦ Replace Wire Rope if Wire Rope was extended more than 10mm suddenly.
⑧ Replace Wire Rope if Wire Rope has breaking of wires.

・In principle, replace the Wire Rope (cable) every 2 years.
・Inspect the wear of Pulley and Pulley Shaft when inspecting Wire Rope (Cable), and replace if necessary.

Contact your lift supplier for replacing Wire Rope (Cable).

Use lithium base grease.
Lubricate Chain
after clean up

Greasing on Safety
Hook (4ea.)
Lubricate Oil (8ea.)

Lubricate Oil
Lubricate Oilon Safety Hook
Shaft(5ea.)
Greasing on Hook
Upper side(4ea.)

Greasing

Lubricate Cable
after clean up

Greasing(5ea.)

Lubricate Oil

Grreasing-19 -Lubricate Cable
after clean up

1) Remove any load or vehicle from Drive-On
Beams
2) Raise Drive-On Beams about 50cm and put
a wooden block under End Beam A.
3) Lower Drive-On Beams and stop lowering
operation when End Beam A is blocked bywooden block. After End Beam A hit the
wooden block, chain become slacking andcan check if Safety Hook is engaged to
Ratchet (Rack). If Safety Hook is engaged,
it is functioning.

(Rack)(Rack)

Wooden Block

1) Remove any load or vehicle from Drive-On Beams
2) Lower the Drive-On Beams to the bottom3) Raise Drive-On Beams and check if all Safety Hooks make clicking sound. If they make clicking
sound, they are functioning.

SafetyBar

Safety
Bar

Catch

Catch
Gear

⇒
End

End

1) Remove any load or vehicle from the
Drive-On Beams
2) Raise the Drive-On Beams a little bit
and put 4 wooden blocks under End Beams.
3) Lower Drive-On Beams to contact the
wooden blocks and stop the lowering
operation when Wire Rope becomeslackening. If Catch Gear turns andcontact Safety Bar, they arefunctioning.

Warning

Replace Wire Ropes (Cables) at least every 2 years.

CautionReplace Safety Bar and Catch Gear in the event of Wire Rope (Cable) breakage as Safety Bar may
be bent and Catch Gear could be damaged.

1) Remove the load from Support Plate.
2) Raise the Upper Scissors Lift to the highest position.
3) Push the Control Lever to "Down" position without releasing Safety Hooks. If Safety Hooks become
engaged to Ratchet (Rack) and Upper Scissor lifts do not lower, Safety Hooks are functioning.

CautionDO NOT stop raising Wheel Free (Upper Scissors) lift in the middle of its rising travel to work on
the vehicle. Safety Hook does not engage to Ratchet (Rack) in the middle of rising travel.
-20 -1. Replace the hydraulic oil after 1 year of use. From the 2nd time and on, replace full amount ofoil every 3 years.
1. Remove the hydraulic unit cover
2. Remove the drain plug from the bottom of oil tank to drain the oldhydraulic oil. After draining the oil, put drain plug back and tighten
securely.
3. Remove the top lid from the oil tank to check the conditon of the suction
filter. A dirty or rusty filter must be cleaned, replaced, or otherwise
appropriately treated.
4. Fill the specified amount (8 liters) of the hydraulic oil through the topof the oil tank.
5. Raise the lift to check for normal operation.
Note that this lift uses gear pump of which performance would be significantly affected by qualityof hydraulic oil used. Be sure to select appropriate brand oil from below table.
Viscosity Grade

ISO VG32

Manufacturer (Brand name)Idemitsu
ESSO
Showa Shell
JX Nikko-Nisseki
Mobil

Wear-Proof hydraulic oil (Amount to be used - 8 liters)
Products Name
Super Hydraulic Fluid 32
Nuto H32 Unipower SQ32 and XL32
Terrace Oil 32 and K32
Super Hyrando 32
Mobil DTE Oil 24

Caution・Use extreme care to avoid touching any high-voltage parts during inspection.
・After performing inspection with the cover and associated parts removed, put them back in place using all
mounting screw.
・If an inspection reveals any abonormality, prohibit the use of the lift immediately and contact lift supplier
for repair.

If any abonormality occurs, carefully read this manual and make the following checks and actions.
If abonormality can not be eliminated, contact your lift supplier for advice.

Lift does not rise

〖 Motor does NOT run 〗・Power cable improperly connected or broken → Check the cable for connection andthe breakage of the wire
・Magnet contactor thermal relay activated→ Identify the cause and reset
・Primary-side circuit breaker tripped→ Reset promary-side circuit breaker〖 Motor does RUN 〗・Motor runs in the wrong direction
・Lack of oil・Overload・Natural Lowering at the rate of less thanNatural Lowering
1.0mm/5 min.
(lifts drifts down) ・Hydraulic oil leaking from piping
・Hydraulic oil leaking from cylinder
Lift rise too slowly ・Overload
・Lack of oil
Noise・Piping not secured properly
・Cover not secured properly→ Replace R, and T phases of cable→ Fill the oil→ Normal. Vehicle exceeding the lift
capacity can not be lifted up→ Normal.It is within the tolerance.
→ Retighening the piping→ Replace the seals of cylinder→ Check the weight of the vehicle→ Fill the oil→ Tighten the piping→ Tighten the coverWarning
Before performing any electrical work, be sure to turn off the power supply.

-21 -Replace the following parts periodically to maintain the safety of the lift and to prevent faults andother problems.
Note : The replacement intervals do not show the Warranty period of the parts.
The listed parts may have to be replaced before the specified interval timings and even the parts notlisted belowe may have to be replaced depending on the operating conditions and environment where thelift is installed.
Contact your lift supplier for replacement of parts.
Replacement IntervalParts Name

Once a year

Side Sill Block (FP3500X & FP4000X)

Every 3 years

Oil (One year after installation) and then every 3 years

See 11.1 (Page 18)

Leaf Chain

See 11.2 (Page 19)

Wire Rope (Cable)

Contact your lift supplier for the installation and relocation of the lift.
Have your lift inspected by your lift supplier before relocation.

When disposing of this lift, break it down into scrap and separate the scrap into steel, non-ferrous
metals, plastics, hydraulic oil, etc. Disopose of these materials as industrial waste. Hydraulic oil,in particular, must be disposed of as per applicable statutory and regulartory requirements. Ensure
proper disposal in accordance with applicable laws and regulations.

We warrant the lift manufactured by Sugiyasu Corporation to be free from defects in workmanship andmaterial for 1 year. Our obligation under this warranty is limited to repair or replacement, at our
option, of any parts or material which, within this warranty period, are found to our satisfction to
be defective.
The belows are not to be covered by the warranty.
1
2
3
4
5
6
7

The damage or trouble caused by false operation, negligence of maintenance and storage required.
The damage or trouble caused by the modification that affects the original designed functions.
Any consumable parts that need to be replaced.
The damage or trouble caused by natural disaster such as fire, earthquake, flood etc.
The damage or trouble caused by not using the original manufacturer's genuine parts.
The required information such as serial No. etc. would not be provided.
The damage or trouble caused by improper installation.
＊ Any consumable parts such as rubber parts etc. are not covered under this warranty.
＊ As this lift is not weatherproof, trouble caused by corosion, rust, short circuit from water
are not covered under warranty.

Contact your lift supplier-22 -Model No.

FP3500Installation

Above Ground

Capacity

3,500 kgs.

Vertical Travel

1,695mmControl

Lever TypePower

3 Phase

Motor

1.5KW

Rising Speed(Approx.)

50 Sec.(60Hz)

Oil Volume

8L (ISO VG32)

Model No.

FP3500X

Installation
Capacity

Above Ground(Lower Lift)

Capacity(Upper Lift)

Vertical Travel

60 Sec.(50Hz)

3,500 kgs.
1,500 kg x 2
1,695mmControl

Lever TypePower

3 Phase

Motor

1.5KW

Rising Speed(Lower Lift)

50 Sec.(60Hz)

Rising Speed(Upper Lift)

13 Sec.(60Hz)

Oil Volume

8L (ISO VG32)

60 Sec.(50Hz)

16 Sec.(50Hz)- 23 -

Model No.

FP4000Installation

Above Ground

Capacity

4,000 kgs.

Vertical Travel

1,695mmControl

Lever TypePower

3 Phase

Motor

2.2KW

Rising Speed(Approx.)

50 Sec.(60Hz)

Oil Volume

8L (ISO VG32)

Model No.

FP4000X

Installation
Capacity

Above Ground(Lower Lift)

Capacity(Upper Lift)

Vertical Travel

60 Sec.(50Hz)

4,000 kgs.
1,500 kg x 2
1,695mmControl

Lever TypePower

3 Phase

Motor

2.2KW

Rising Speed(Lower Lift)

50 Sec.(60Hz)

Rising Speed(Upper Lift)

13 Sec.(60Hz)

Oil Volume

8L (ISO VG32)

60 Sec.(50Hz)

16 Sec.(50Hz)- 24 -

Something is wrong

Check in accordance with this manual

Something is still wrong

Contact your lift supplierRepair under Warranty period

will be repaired in accordance with Warranty rules

Repair after Warranty periodContact your lift supplier

Availability of spare parts

The spare parts are available for 8 years after
discontinuing manufacturing

Contact your lift supplier for any information regarding after service.
When contacting your lift supplier, provide following information.

・Model No.
・Serial No.
・Purchase Date・Conditions of trouble
Record the above information in the table below for future inquiries.
Type
Serial No.
Purchase Date
Lift SupplierInstaller
Date :
Trouble Date and conditions

Date :
Date :
Date :- 25 -

3-21, 4-Chome, Hongo-Cho, Takahama City,
Aichi, Japan 444-1394
Tel. 81-566-53-1126, Fax. 81-566-53-1844
http//www.bishamon.co.jp/