Instruction Manual for Aluminum Generator Cover：０５−０２−００３１ (buffing / clear coating)
Applicable models ： Ape50 (Including AC16-1600001〜)
Item No.

COApe100,XR50 / 100 Motard

・Thank you for purchasing one of our TAKEGAWA’s products. Please strictly follow the following instructions in installing and using the products.
・Before fitting the products, please be sure to check the contents of the kit. Should you have any questions about the products, please kindly contact
your dealer.

Please read the following before starting the installation◎ We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructionsin the manual.
◎ We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products
than this one after the installation and use of this product.
◎ If you make alterations to the products, we shall be held free from any guarantee of the products.
◎ You are kindly requested not to contact us about the combination of our products with other manufacturers’.
◎When ordering repair parts, please quote the Item No. and the numbers mentioned in the figures. Please contact your motorcyle shop for furtherinquiries.

〜 Features 〜PY○ The generator cover is made of die-cast aluminum.
○ We have given buffing to the surface, and later covered the surface with clear coating.
○ An aluminum billet cover cap is set in the center of the cover.
○ The drive sprockets can be replaced without removing the cover.

The following show the envisioned possibility of injuries to human bodies or property damages as a result of disregarding theCaution following cautions.

・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.
(Improper torque could cause these parts to get damaged or fall off.)
・Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)
・Prepare right tools for the work. (Otherwise, improper work could cause breakage of parts or injuries to yourself.)
・As some products and frames have sharp edges or protruding portions, please work with your hands protected.
(Otherwise, you will suffer injuries.)
・Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them securely up to the specified
torque. (Or improper torque may cause parts to come off.)・Stablize the position of the vehicle for the sake of safe work. (Otherwise, the vehicle could overturn and injure you while you are working.)◎ Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications andprices are subject to change without prior notice.
◎ This manual should be retained for future reference.

〜 Kit Contents 〜
１３４２No.
123
4Part Name
Generator cover COMP.
Generator cover gasket
Flange bolt 6x35
Flange bolt 6x50

Qty
Repair Part Item No.
1
1 11394-KN4-T00
4 BW-00-0055
1 BW-00-0075

in packs of144∴ Please order repair parts by indicating the Repair Part Item No. as listed above.
As you see from the list, there are some parts for which we are not in a position to accept
your order in the quantity of one. In this case, please order the required parts as a set
part unit.
‑1‑May./13/ 08

〜 Installation Procedures 〜
１．Unscrew 5 bolts which are used to hold the generator cover, anddetach a left-side crankcase cover and gasket.

CO
２．Clean the mating surface of the crankcase.

６．In changing drive sprockets, first make sure the bike is secure on thesidestand or ideally a rear service stand. Then unfasten hex bolts one
by one on alternate sides, and detach a drive sprocket.

７．When taking off the center cap, use the following Honda’s special
tool: Timing cap wrench of Item No. 07709-0010001

３．Attach a gasket to the generator cover COMP.

４．Check that a neutral switch spacer has not come off.

Spacer
５．Tighten evenly the flange bolts.
※ Please be sure to tighten each bolt evenly.
Use a flange bolt 6x50 at the location A.
Caution: Please follow the specified torque.
T : 10 N・m (1,0 kgf・m)

Ａ

PYCo.,Ltd.
3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan
TEL : 81-721-25-1357 FAX : 81-721-24-5059
URL : http://www.takegawa.co.jp‑2‑May./13/ 08