Read this manual carefully and understand completely before operating stackers. Keep filing this manual for
future reference. If this copy is lost, please contact your local supplier for a replacement.

Explanation of Terms and Symbols
In this manual, 「Warning」, 「Caution」 are defined and specified as below. Notice of Warnings arevery important for safe operations. As these are very Important to protect operators from accidents
resulting in personal injury and death, and damage to property, so make sure to read thoroughly andunderstand fully before operation.

TheWarning

Incorrect operation may result in serious injury or death of the operator.

CautionIncorrect operation may result in injury and damage to the property.

◎ Hazard or unsafe practice which, if not avoided, may result in DEATH or SEVERE PERSONALINJURY and PROPERTY DAMAGE.

DO NOT use lifter on slope, unlevel

Always travel with forks in loweredor soft surface. Lifter may become position. SEVERE PERSONALINJURY and PROPERTY DAMAGE
unstable and /or uncontrollable.
SEVERE PERSONAL INJURY and could result.
PROPERTY DAMAGE could result.

NEVER go under forks.
SEVERE PERSONAL INJURY or
DEATH could result.

DO NOT overload lifter.
ALWAYS stay within designatedcapacity and load center rating.

DO NOT load one fork more than NEVER sit, stand or ride on forks.
other and DO NOT load tips on
SEVERE PERSONAL INJURY orforks. SEVERE PERSONAL INJURY DEATH could result.
or DEATH could result.

DO NOT jump start and turn steep

DO NOT use in areas of multi levelwith high speed accelaration.
Lifter may become unstable/ orfloor surface that could create loss

uncontrolable.

DO NOT put hand near chainsprocket or other moving parts.
SEVERE PERSONAL INJURY
could result.

KEEP FEET CLEAR of rollingwheels that could result inSEVERE PERSONAL INJURY.

Fully attach the battery terminal
cover. Danger of fire or electric
shock from short circuit couldresult.

SHOCK HAZARD !
Disconnect power plug before
opening Swtichboard and Control
Panel.

- 1 -of control and result in SEVEREPERSONAL INJURY.

USE ONLY in areas clear of all
KEEP AWAY from open flame
personnel and objects to prevent when charging battery.
severe personal injury and property Handle battery after fully readingdamage.
the instruction manual.

Replace chain every four years or ifinspection reveals excessive wear onlinks, pins, side plates and deformed,bent, rusted or broken links.

DO NOT put hand near Scissor
mechanism or other moving parts.
SEVERE PERSONAL INJURY
could result.

◎ Hazard or unsafe practice which, if not avoided, may result in MINOR or MODERATE PERSONALINJURY and PROPERTY DAMAGE.
1. READ THIS OPERATION MANUAL COMPLETELY BEFORE USING AND THOROUGHLY UNDERSTAND AND FOLLOWALL SAFETY INSTRUCTIONS. Wrongful use may result in accident.
2. This skid lifter is designed to use on smooth floor with balanced, stable, firmly stacked load that is within capacityand load diagram. DO NOT use for any other purpose than its intended use.
3. Skid lifter shall be operated by TRAINED personnel only. OPERATOR shall read "Operation Manual" completelyand thoroughly understand the controls and operation of this equipment BEFORE operating the lifter.
4. Do Not lower the fork with load with fast speed. Ot it may result in impact load and damage the stacker.
5. ALWAYS observe lifter and ALWAYS stay at the controls while the lifter is in motion. RELEASE controls and STOP
lifter immediately if load on the lifter appears to become unstable. NEVER leave the loaded lifter unattened unlessthe forks are fully lowered position.
6. Set the parking brake and park the skid lifter when moving the load onto the fork. Or the unit may start to move
all of a sudden during moving of the load and may result in falling of the load.
7. DO NOT use lifter with unstable, unbalanced or loosely stacked load. Unbalanced loads may become unstable andfall. SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result.
8. Do Not handle unsecured or unstable load that could fall backwards.
9. Perform the inspection following to the instructions of Operation Manual.
10. Do Not alter or modify the skid lifters in any way.
11. Do Not use forks or lift as a hoist or to pull up the load.
SEVERE PERSONAL INJURY and PROPERTY DAMAGE could result.
12. ALWAYS keep feet, hands and fingers away from casters, load wheels and all moving components. SEVERE
INJURY could result.
13. ALWAYS perform maintenance and inspection with lifter unloaded.
14. Do Not keep raising or lowering a load continuously over 40 seconds. The Motor may overheat.
15. When replacing batteries, fuses etc., be sure to remove the battery Negative (-) terminal first.
16. Overuse of the battery may result in overdischarge and decrease the life of the battery.
17. Do Not move too fast. Or it may result in the inability of the control of the unit.
18. The lifter is NOT waterproof and is intended to be used in a dry environment and at a moderate temperature range.

- 2 -Model

ALV98

ALV98W
980

Capacity (Kgs)980

A

Width of forks (mm-Fork Outside)

520

685

B

Fork Length (mm)

1080

1080

C

Fork Min. Height (mm)

83

83

D

Fork Max. Height (mm)

833

833

E

Vertical Travel (mm)

750

750

Handle Height

1132

1132

Overall Width (mm)

682

682

Overall Length (mm)

2040

2040

Lifting Speed (Seconds)

18 Seconds

18 Seconds

Lowering Speed (Seconds)

Adjustable

Adjustable

Front Wheel (Polyurethane) OD (mm)

Φ70 mm

Φ70 mmRear Wheel (Polyurethane) OD (mm)Φ180 mm

Φ180 mm

Max 2.5km/h (Unloaded with full charged)

Driving Speed (km/h)

Max 2.2km/h (980 kgs. loaded with full charged)

Speed Control

Chopper Control

Chopper Control

Lifting Motor (KW)

0.7KW (DC12V)

0.7KW (DC12V)

Drive Motor (KW)

0.4KW (DC12V)

0.4KW (DC12V)

Battery Capacity

92Ah/5Hr

92Ah/5Hr(12V)

JIS Standard

Hyd. Cylinder

GX-130E41R

GX-130E41R

Φ60mm x 385 mm

Φ60mm x 385 mm

Machine Weight (Kgs.)

219 kgs.

227 kgs.

Oil Volume (Litter)

1.55 Litter1.55 Litter

15121566

Minimum Turning Radius (mm)＊ Specifications are subject to change without notice- 3 -DO NOT use this skid lifter at all if repairs are required or if you suspect a malfunction.
Perform the Pre-Operation checks before operating everyday.
1. Any damage, distortion or crack in post
2. Any damage, distortion or crack in carriage and forks
3. Smooth movement of front and rear wheels
4. Any oil leak from hydraulic line or cylinder
5. Any damage, kink or crack in chain
6. Check if brake works properly
7. Any natural lowering
8. Fastening of bolts and nuts
9. Is battery liquid at adequate level ?
10. Looseness of battery terminal
11. Is battery fixed firm ?
12. Smooth movement of Lifting & Lowering Lever. Does lever return to neutral when released ?
13. Check smooth operation of handle. Any excessive over-steering ?
14. Check smooth operation of Accelarator Switch. Does switch return to neutral when released ?
Check the smooth operation for driving forward, reverse, high speed and low speed.
15. Check the operation of Main Switch and Emergency Stop Switch.
16. Check the noise, excessive wear and uneven wear of the Drive Wheel.
17. Check if the battery is charged.

(1) Preparation of the operation① Insert the Key into Key Switch and turn clockwise.
② Turn on Main Switch.

Main Switch would be turnd "OFF" in case of overload
operation to protect motor.
(2) Lifting and Lowering
Forks can be lifted and lowered by operating
Lifting & Lowering Lever.
① Forks lift up by tilting the lever towards operator② Forks lower by pushing the lever forward.
Lifting and lowering speed can be adjusted by pushingand tilting angle.

DO NOT lift up the load or anything above the rated capacity.
DO NOT lift the load only at the tip of the forks. Lift up the load within loading diagram(※) capacity.
※ Load Center is the distance from root of the fork for the max capacity available.
Refer to the loading diagram of each model.

DO NOT keep lifting with excessive slow lifting speed and continuously over 35 seconds.
Rapid lowering operation may result in load collapse and dangerous. Also rapid
lowering and sudden stop may result in impact load and damage to the unit.
(3) Driving Operation① Drive the lifter by operating Accelarator
Switch.
② Driving speed in both forward or reverse
driving can be adjusted by the operation ofAccelarator Switch.
③ Pushing Switch further would increase speed.
④ Lifter stop immediately when pushing the"Emergency Stop Switch".

DO NOT move or turn around with load kept at high position.
DO NOT jump start and turn steep which may result in uncontrolable and unstable of lifter.
- 4 -(4) HornPush the horn button.

(5) Volt Meter
Volt Meter shows the voltage of battery. Refer to for the battery remaining capacity.

Battery life will decrease if dischaged over 80% continuously.

(6) Battery and Charging■ How to Charge Battery① Make sure that battery fluid is present upto the designated fluid level.
Add purified water if the fluid is insufficient.
② Unplug the battery socket and insert the charging device into the open
socket (indicating as "charging port") to charge the battery.
③ Refer to the instruction manual supplied with the charger regarding
methods of use.

・Keep battery away from open flame when charging.
Battery may be at risk of explosion.
・Choose a well-ventilated area to charge the battery.
Hydrogen gas may be produced, creating the dangerof explosion.
・Charging the battery with insufficient battery fluid
repeatedly also could result in the risk of explosion.

Charging port

The charging port
must be connectedusing a socketwith a sealattached.

■ Battery Life
① Battery is a consumable product and is not applicablefor the product warranty.
② Battery can be used for 150 to 180 charges, butmaintenance and storage conditions also strongly
influence the life of battery.

Do not connect sockets
without a seal attached.
Connection at this port
will not charge thebattery.

Cover the battery termial completely. Electrical short circuit can cause danger of fire, orelectric shock. DO NOT overcharge or boost the charger. Also DO NOT discharge the battery

Lowering Valve

Switch Valve

ReliefValve- 5 -Battery

Power Unit

Switch Box"UP""Down"
Volt Meter
BuzzarControl Unit
Speed Order
Drive Wheel
・Forward
・Reverse

Emergency Stop
Electric Brake

Unit Remote Control Cable C
Buzzar

Fuse Holder
Unit Remote Control Cable B

Unit Monitoring Cable A

Unit Remote Control Cable A
CB Cable A

Unit Monitoring Cable B

Unit Cable B

Unit Cable DSF Tube

Unit Cable E

Battery Cable C
Unit Cable CPower

Unit Cable B
Unit Cable A
Battery Connector

Handle Cable

Battery Cable A
Battery Cable B
RedWhite/BrowBlue

Drive Wheel

BatteryWhite/Gree- 6 -White White Pink White WhiteBlue Yellow Black Green BlackPerform the periodic inspections for safe operation.
Inspection Point

Loading & Hydraulic Device

Battery & Electric Device

Braking and Driving

Others

Inspection Items
・Distortion or Crack of Frame and Fork・Any rust, damage, crank and tension of chain and adjustment
・Smooth movement of lifting and lowering
・Any oil leak from cylinder
・Any damage, oil leak on high pressure hydraulic hose・Oil level in oil tank and oil leak from oil tank・Operation of battery charger
・Operation of battery meter・Liquid level, capacity and cleanesss of battery
・Looseness and damage of battery terminal
・Switch operation
・Connection, contact and burnout of the contactor
・Installation of terminal cover・Looseness of wiring and teminal
・Ensure that the density of each battery cell is
1,270 (at 20°) or greater・Oversteering of the handle
・Braking function
・Any oil leak from gear case・Damage and wear of the wheels
・Fixing bolts and pin
・Lubrication and greasing
・Any damage and looseness on botls and nuts
・Any damage or distortion of the overall unit and frame
・Sliding portion of rollers
・Greasing to chain■ Types of Hydraulic Oil■ Replacing Battery

Viscosity classification ISO VG32 abrasion
resistant hydraulic fluid oil;
Fluid volume : 1.6 liters
Oil Brand
Esso
Idemitsu
Showa Shell
MobileCosmo
Kygnus

Product Name
Nuto H32, HP32, Unipower SQ32
Super Hydraulic Fluid 32
Terasu Oil 32, K32
Mobile DTE24
Cosmo Hydro AW32
Unit Oil WR32

Battery used for this stacker isJIS standard battery. Make sure toreplace with same standard spec.
Applicable Model No.

JIS Spec.

ALV98, ALV98W

130E41R

1) Make sure to remove the battery socket before work.
2)Always be cautious of a short circuit.
3) DO NOT mistake the (+) and (-) terminals.
4)Make sure to cover the (+) terminal.
5)Make sure to secure the battery with a battery clamp to prevent vibrating etc.

Perform the adjustment of the Drive Wheel when wheel has become worn
following the below procedure.

Handl1) Loosen the Hex Nut and Spring of Ⓐ
2) Install(Put) the adjustment clip plate ( Ⓑ - t3mm, or t6mm )between Handle Base and Drive Wheel depending on theabrasion condition.
3) Put the Nut and Spring of Ⓐ back and fasten.

- 7 -Drive Wheel

The below show how to deal with relatively minor malfunctions. For other further issues,
please contact your supplier of this stacker.
Symptoms of malfunction

Possible Cause
Action・Key swtich and main switch
・Turn on Main and Key switch
is not turned on
Does not run, and does not ・Battery sockeet is not・Connect the battery socket
lift up and lower
connected
・Short of battery capacity ・Check and charge battery・Fuse is blown
・Check 100A, 10A fuse, and replace
・Broken wire of Remote
・Check the wire and replace cable
Control Cable for run
Does not run・Broken wire of Motor Cable
either forward and・Check the wire and replace cablefor runreverse・Broken wire of Brake Cable
・Check the wire and replace cablefor runDoes notrun
・Broken wire of Remote
・Check the wire and replace cable
Control Cable for run
Does run only・Broken wire of Motor Cable
・Check the wire and replace cableforward, or reverse for run
・Defects of Accelarator
・Adjust switch or replace
SwitchCheck through 【Actual Wiring・Wiring defects
Schematic】
Motor does not run
・Battery Socket is loose
Fix the socket firmly
Does not・Defective Power Unit
Replace Power Unit
lift up・Relief Valve is not
Readjust Relief Valveadjusted Properly
Motor is running
・Power Unit(Pump) defects
Replace Power Unit (Pump)
・Hydraulic Oil is not fullFill the oil
・Defective seating of
Replace Lowering Valve
Lowering Valve
Lowers natually
・Piping defects
Repair location of leak・Battery charge isDoes lift up, but does not run
Check battery and charge
insufficient
Check through 【Actual Wiring・Wiring defects
Schematic】
Does not lower
・Defective Lowering Valve
Replace Lowering ValveAt Cylinder
・Defective Seals
Replace Cylinder seals
Oil LeakAt Pipe or Joint ・Improper fastening
Check and Fasten
At Air Breather
・Excessive Oil
Adjust fluid to appropriate level

When disposing of this stacker, dispose of the metal, non-metal, plastic, and hydraulic oil
components separately. There are regulations for disposing of the hydraulic oil, so makesure to sourt and follow the local rules. If you have any questions regarding disposal,
please check with your supplier of the stacker.

- 8 -Should the unit malfunction within the warranty period (Within one (1) year of purchase)when it has been operated in accordance with the user manual and the warning labels on theunit, we will adjust the defective component,repair it, or send a replacement part free ofcharge. However, this does not apply in the case of secondary damage or any damage towhich any of the following apply:(1) Damage or injury resulting from incorrect operation, improper inspection, improper
storage, or any other type of negligence(2) Damage of injuries resulting from changes (modifications) that negatively impact theproduct's operation mechanism(3) Consumable parts that are damaged and need to be replaced(4) Damage or injury resulting from fires, earthquakes, wind, floods, or other natural
disasters or external factors(5) Problem resulting from specified parts not being used
(6) Error in the warranty claim process (Ex: failure to indicate Model or Serial No.etc.)(7) Damage or injury resulting from installation(8) Repairs performed not by our company or not by our authorized dealer(9) Damage confirmed to be the result of overuse, user error, or accident
Furthermore, all rubber components and other naturally degradable products used in thisproducts and its accessories, as well as all consumable products, fall outside the scopeof this warranty.
This lift is not waterproof, so rust, corrosion, short citcuits, and other damage caused by water is notcovered under warranty.

If you decide to file claim for this product based on the above, please contact your dealer.
The dealer will carry out the necessary procedures. In addition, we can not decide whether
or not any particular situation falls within the scope of this warranty.

・Product does not work properly
・Product stilldoes not work properly→→・Repairs within the warranty
period→・Repairs out of warranty period→・Availability of Spare Parts→

Review the manual and try to find solution
Contact your supplier and request repairs
The warranty is valid one year from the date ofpurchase. We will service your product inaccordance with warranty conditions.
Consult with your supplier
The spare parts are available for 8 years after
discontinuing manufacturing

Contact your lifter supplier for any information regarding after service.
When contacting your lifter supplier, provide following information.
・Model No.
・Serial No.
・Purchase Date・Conditions of trouble
Record the above information in the table below for future inquiries.
Type
Serial No.
Purchase Date
Lifter SupplierInstaller
Trouble Date and conditions

Date :
Date :
Date :
Date :- 9 -EOM-ALV Battery Powered Lift & Drive 19.11