エレマテック

MIDI スポット ビジョン AV
全自動スポット溶接機

gmbh

ドイツエレマテック社は、ドイツの自動車メーカと共同で全自動スポット溶接機を開発し 2010 年より日本の自動車製造工場などで使われています。

このスポット溶接機は、工場内で自由に移動が可能で、しかも移動型でありながら、溶接条件設定不要なgmbh

gmbh

ど自動化を図っています。ナゲット径を測定しエネルギーを制御、材質・板厚を自動計測し高品位な溶接を実現します。あなたはボタン操作一つです。
No moreadjustments,
すべての抵抗溶接に対応できますが、多数枚重ねの溶接 , メッキ鋼だけでなく、ハイテン鋼でできた
Fully automatic multifunction spot welding machine
just weld!
部品のスポット溶接が可能です。

MIDISpot-VISION AV

No moreNo moreadjustments,adjustments,
designedforthemobile&flexible
Fully automaticmultifunction
spot welding machinejust weld!
Fully automatic multifunction
spot weldingmachine
just weld!

MIDISpot-VISIONAVMIDISpot-VISIONAV

use in the automotive plants

特長

Application e. g. small-batch production models, prototype constructions,designedfor the mobile & flexible
plants...& flexible
designed for the pilot
mobileIt covers
allresistancespot weldings ofplants
car bodys, particularly
useplantsin the automotive
use in the automotive

components made of high-strength steels as well as multiple sheet panel

Application e. g. small-batch production models, prototype constructions,Application e. g. small-batchconnections,production models,constructions,coated prototype
and laminatedsteel panels - with quality statement✔
軽量・コンパクトのエレマビジョンスポット溶接ガン
pilot plants...
pilot plants...

regarding the welding process (welding result), no determination of

It covers
all resistancespot weldings of car bodys, particularly
It covers all resistance spot weldingsof carbodys, particularly
parameters
required.
The unique control technology the - Virtual Machinecomponents
ofmultiple
high-strength
steels as well as multiple sheet panel
components made of high-strength
steels asmade
well assheet panel- enables
also theweldingof
new materials
withoutthequality
requirement
ofconnections,coatedandlaminatedsteel panels- withstatement
connections, coated and laminatedsteel panels- withqualitystatement
furtheradjustments.
regardingthewelding
process(weldingresult),
nodetermination
ofregarding the welding process (welding result), no determination ofparameters
required. The
control
technology the - Virtual Machineparameters required. The uniquecontrol technology
the unique- byVirtualMachine
All requirements
performed
a single
device:- enables
alsowithoutthe weldingof new materials
without the requirement of- enables also the welding of newmaterials
the requirement
ofadjustments.
• further
Current/ time control (conventional constant current regulation)
further adjustments.

✔ 溶接条件設定は全自動、ユーザの特定な溶接条件も入力も可能✔ 12kA までの高出力

Adjustments: single-parameterrequirements
All requirements
performed by Alla singledevice: performed by a single device:✔
板厚を自動計測するパルス・ソナーシステム搭載•Energy control:•• Bypass
Current/ partial
time control(conventional
constantcurrentregulation)
Current / time control (conventional
constantcurrentregulation)andisolationcompensation,
qualityassurancesystemAdjustments:
single-parameter✔ 高品位を約束するデジタル制御のプロセスは、
Adjustments: single-parameter
Adjustments
ELMA-QS:
total - sheet thickness, type of material•

Energy control:••

Energy control:
VISION
automatic:

Bypass and partial
isolation compensation,
quality assurance system
Bypass and partial isolation furthermore
compensation,system detection
ディスプレイに表示されます。
toquality
energyassurance
control, automaticofAdjustments
ELMA-QS:
total - sheet thickness, type of material
Illustration: Adjustments ELMA-QS: total - sheet
thickness,
typeof materialmaterial
type andtotal
sheet thickness
MIDIspot VISION AV•
VISION
automatic:• withVISION
automatic:
Adjustments: NONE - Just activate the start-trigger!
(equippedC- & X-AV
to energy
to energy control, furthermore
automatic detection
ofcontrol, automatic detection oftransformer furthermoregun)✔ プラグ式のホースパケットはケーブルと本体とのIllustration:
MIDIspot VISION AV(equipped with C- & X-AV
transformer gun)Illustration:•Spotting*dent-repair*pullingof steel plates* / welding-on ofmaterial/typeand total/sheetthickness
material
MIDIspot
VISION type
AV and total sheet thickness
pinsandt-pins*
Adjustments:
NONE - Just activate the start-trigger!
(equippedwith C- & X-AV
Adjustments:
NONE - Just activate
the start-trigger!
transformer gun)

結合が容易

•

Spotting* / dent-repair* / pulling of steel plates* / welding-on of•
Spotting* / dent-repair* / pulling of steel plates* / welding-on ofCharacteristics MIDIspot-VISIONAV✔ 片面スポットもオプションで可能
pins and t-pins*
pins and t-pins*•individual customer solutions due to the modular system

Characteristics
MIDIspot-VISION AV
Characteristics MIDIspot-VISIONAV•
compatible with all
10 kHz ELMA-Tech transformer guns

light
spotweldingguns (e. g.
C-AVgun11,5 kg)system• weight
individualcustomer
solutionsdue
to themodular•
individual customer•solutions
due
to themodular
systemIllustration:•ELMA-Techcompatible
with all 10
kHzpluggable
ELMA-Techcabletransformer
guns (6 or 10* meter)
• kHz
quick
coupling
connectionforhose packet•
compatible with all 10transformer
guns
MIDIspot VISION AV•
lightweightspot
weldingguns(e.
g.
C-AVgun11,5kg)•
highwelding
currents
evenwith internal / external•
light weight spot welding
guns(e. g. C-AV
gun 11,5kg)with low fuse protection
Illustration:connection•foroutput
quick couplingpluggable
cable hose packetIllustration:(6 or 10* meter)cooling water•highcurrentsup
topacket
12 kAfor/(615*kA meter)•
quick coupling connection
pluggable
cableconnection
hoseor 10*
MIDIspot VISION AV
MIDIspot VISION AV• withhighcurrentseven-with low fuse protection
with internal / external•high welding currents
lowwelding
fuseprotection
with internal / external• evendigitalcontrol- VirtualMachinecooling water connection
cooling water connection
highoutput
currentsup
to12kA/15*
kA•high output currents• up withto•12 quality
kA
/ 15*
kA
assurance system and display
外部冷却切替キー•digitalcontrol- Virtual Machine •digital control - Virtual-process• Machine
preciseregulation• andwithdisplay
quality assurance system and display•
with quality assurance• systemenergycontrol✔ •冷却システムは内部循環式/ 外部冷却システム切り替え可能•
precise processregulation
precise process regulation•bypass detection•energycontrol•
energy control•
reproducible welding quality•
bypass detection•
bypass detection•
update-ability via USB-device•
reproducible welding quality•
reproducible welding quality•
external cooling water connection, switchable*•
update-ability via USB-device•
update-ability via USB-device•
printoutof thecoolingwelding parameters•
external•
external cooling water connection,switchable* water connection, switchable*•via• SpotQS-Viewer
printoutoftheSoftware
welding (optional)
parameters•
printout of the welding parameters•
via
SpotQS-Viewer
Software(optional)•via SpotQS-Viewer Software (optional)✔ モジュール設計のため、ユーザの要望に応じ仕様をカスタマイズ可能、溶接条件のソフトも USB で容易にアップデート

/ X-innovativeand innovative
V versionin C- /inX-C-andV version„easily„“eliar befv
The light
10 kHz transformer
spotgunsweldingwith integrated
cooling
The light weight
10 weight
kHz transformer
spot welding
with guns
integrated
cooling system
andsystem and neve ne

コンパクトで軽量の一体型スポット溶接ガン
pulse-sonar-systemfor distanceelectrodemeasurement
distance measurementl easily all requirments
given
pulse-sonar-systemfor electrodefulfil easilyfulfi
all requirments
given
10kHztransformer
spotwelding
guns
10kHztransformerspot
weldingguns
the operation.
industrial operation.
The light
hosecontains
packageallcontains
allduring theduringindustrial
The light cable
hosecable
packagenecessary
supplyding
elsupplywelotdiwng
otSp
Spnecessary
10kHz トランスと冷却システムが搭載されたスポット溶接ガンと、電極の間隔を測定するパルス・ソナーシステム
in/andCX- and
V version
CX- /andinnovativelines inforcurrent,waterand innovative
compressedair.
nes for current,
watercompressed
air. V version
ilye“ like„e“aslik„easily
が溶接状況を把握し適正なエネルギーを提供します。電流、水流、エアーは全て、一体軽量のケーブルホース内にbe!fore!
r rer bevefo
neveneThe
light weight10 kHz transformer
spot welding
gunswith integrated
The lightweight
10 kHz transformer
spot welding
guns withintegrated
coolingcoolingsystem system
and andまとめられて流れます。従来型よりも軽量コンパクトとなり生産効率がアップし年平均2％生産性向上となりま
pulse-sonar-systemfor electrodemeasurement
fulfialll easily
all requirments
pulse-sonar-systemfor electrodedistancedistancemeasurement
fulfil easilyrequirments
given given
duringthe industrialoperation.
Thelighthose
cable
hose package
contains
all necessaryduring theindustrialoperation.
The light
cable
packagecontains
all necessary
supply supply

した。（生産性向上設備投資促進税制対象設備）
forcurrent,
waterand compressedair.
lines forlines
current,
water &andcompressed
ELMAVISION
CM&air. VM
ELMAVISIONCMVM

ELMAVISION& VM✔エレマビジョン
CM・VM
型マニュアル・ガンELMAVISION
CM &CM
VM

Illustration:Illustration:
spotwelding gun
spot weldinggun

ELMA
VISION VM
ELMA VISION
VM
Illustration: Illustration:
spot welding gun
spot welding gun
ELMA VISIONELMAVM VISION VM

Illustration:Illustration:
spotwelding gun
spot weldinggun
ELMA
VISIONCM
Illustration:
ELMA VISION
CM
Illustration:

spot welding gun
spot welding gun
ELMA VISIONELMA
CM VISION CM• 10 kHzfrequency
medium frequ• 10 kHz mediumtran
weigth6 kg,output
weigth6 kg,output
current
upc• medium
10 kHz medium
frequencytransfomer,• 10 kHz
frequencytransfomer,
6 kg,• current
outputcurrent
15 kA proportional
weigth weigth
6 kg, output
up toproportional
15•upkAtoServo
Servo
valve directv
Servo proportional
valve directly• Servo• proportional
valve directly
integrated
in the gun in the gun
integrated
in theintegrated
gun
integrated
in the gun• Minimalgunwith approx.
30weightkg• Minimalgun weightwithapprox.
30kg Minimal• gun
gunweight• weight
Minimalwithappro
on electrode(dep. on(dep.
electrodearms) arms)(dep.
onelectrodear(dep.
onelectrodearms)
arms available
upon customer
IndividualIndividual
electrodeelectrodearms available
upon customer
request. request.

Individual
electrodeava
Individual electrodearms
availablearms
uponc

CM = C-Version
forManual production
CM = C-Version
for Manual
production
request.
request.
VM = V-Version
for production
Manual production
VM = V-Version
for Manual●

10kHz、最高出力 15kA のトランス搭載●ELMAVISIONELMAVISION
C & XC & X
最小重量は30kg、電極アームの重量による。
（ユーザの要望に応じ電極アームを提供） VM = V-Version
VM =for ManualforV-Version
Manual production• medium
10 kHz medium
frequencytransfomer,• 10 kHz
frequencytransfomer,
4 kg, current
output current
weigth weigth
4 kg, output
up to 12up
kAto 12 kA• Minimal
gun weightwith approx.
• Minimal
gun weightwith approx.
11,5 kg 11,5 kg
on electrode(dep. on(dep.
electrodearms) arms)

ELMA VISIONC&X
ELMAVISION
C C・X& X型ガン✔エレマビジョン
Illustration:Illustration:spotwelding gun
spot weldinggun
ELMA
ELMA VISIONXVISION X

Technicalinformation
Technical
information
unit INDUspot
AV
ControlControl
unit INDUspot
VISION VISIONAV

CM =forC-Version
for Manua
CM = C-Version
Manual production

Illustration:Illustration:
spotwelding gun
spot weldinggun
ELMA
ELMA VISIONCVISION C

arms available
upon customer
IndividualIndividual
electrodeelectrodearms available
upon customer
request. request.

• 10 kHzfrequency
medium frequ• 10 kHz mediumtran
weigth4 kg,
outputweigth 4 kg,
outputcurrent
upc
Minimalweight• Minimal• gunweightgun
withappro(dep. onarms)
electrode ar(dep. on electrodeconnection
connection
data data
max. voltage
x 400V
max. voltage
3 x 400V3 50
Hz**50 Hz**
Illustration:
Illustration: Illustration:
max. power
max. power
75 kVA 75 kVA Illustration:
spotfusing
weldinggun (delayed-action)
spot welding gun
Individualelectrodeava
spot welding gun
spot welding gun
Individual electrodearms
availablearms
uponcfusing(delayed-action)
32 A 32 A
VISIONX class IP 21 IP 21 ELMA VISIONELMAVISION C
ELMA VISIONELMA
X protection
Cprotection
request.
classrequest.
insulationF
insulation
class class F
data documentation
compressed
air supply
min. 5 bar
WeldingWelding
data documentation
compressed
air supply
min. 5 bar● 10kHz、最高出力 12kA のトランス搭載
SpotQSSpotQS
Viewer Viewer
power
for Transformer(10 kHz)power unit
forunitTransformer
gun (10gunkHz)● information
最小重量は11.5kg、電極アームの重量による。
（ユーザの要望に応じ電極アームを提供）
Technical
information
outputcurrent 0 - 200 A
0 - 200 A
Technical
the welding
data documentation
parameters
output current
WiththeWithwelding
data documentation
SpotQSSpotQS
Viewer*Viewer*
weldingwelding
parameters
output voltage 560 V 560 V
outputvoltageforspot-weld
jointsaredisplayedandevaluatedaccordingtotheforspot-weld
jointsaredisplayed
andevaluatedaccordingtothespecifi
cspecific
Controlunit INDUspot
Control unit
INDUspot
VISION AVVISION AV
For example
the selectedprogram,the materialthickness,vehicle.vehicle.
For example
the selectedprogram,the material
thickness,
electro-electroCoolingCoolingforce, welding
resultetc.
After a welding
the parametersde force,dewelding
result etc.
Aftera welding
job the job
parameters
as well as well aspower (internal)
coolingcoolingpower(internal)
1000 W1000 W
connection
data
connection
data
the welding
resultare written
the USB-device.
The welding
the welding
result arewritten
onto theonto
USB-device.
The welding
result isresult istank capacity
20l
tank capacity
20l
SpotQS
ビューワ（オプション）
max.flow
voltagex 400V
50 Hz**
max. 溶接データ集計システム
voltage5036l/minHz**reflin theof
imageof the management
quality management
indicator
flow rate3 x 400V
reflected
inectedthe imagethe quality
indicator
light. light.
rate6l/min

09/13

09/13

max.Contstruction
power
75 kVAmax. power
75 kVA
Contstruction
dimensions
W x D) approx.
dimensions(H x W x(HD)xapprox.
スポット溶接の溶接パラメータが表示され分類されます。
*optional
fusing(delayed-action)
32
A 680 x 800 mm*optional
fusing (delayed-action) 32 A 1220 x 680**specialvoltage- 60request
Hz upon request**special voltage: 200- 500:V200/ 50- 500
- 60 VHz/ 50upon
1220x x800mm
protection
classapprox.
kg
protection
classweight weight
IP 21 95 kg IP9521
approx.
たとえば選択された設定条件、材料の板厚、電極条件、溶接結果などに分類され表示されます。
TechnicalTechnicalchangeschanges
reserved.reserved.
insulation classFF
insulationclass
溶接が修了後、溶接結果と溶接条件のデータはUSB メモリーに書き込まれます。
Weldingdata
documentation
compressedairsupply
5 barWisseraueWisseraue
Weldingdata
documentation
compressed air supply min. 5 bar min.
1+49 (0)2294 9990-0 E-Mail info@elmatech.deE-Mail info@elmatech.de1
Fon +49 Fon(0) 2294
9990-0gmbh
gmbh
溶接結果は溶接品質管理表示ランプに反映されます。
Morsbach+ 49 Viewer(0)2294 9990-55
www.elmatech.deD-51597D-51597
Morsbach
FaxSpotQS+ 49Fax(0) 22949990-55
SpotQS
ViewerInternet Internet
www.elmatech.deunit for Transformer
gun (10 kHz)power unitpower
for Transformer
gun (10 kHz)output current0 - 200 A 0 - 200 A
With thewelding
data documentation
SpotQS
Viewer*output current
With the welding
datadocumentation
SpotQS Viewer*
weldingp
output voltage560 V
560 V
output voltage
for spot-weld
joints are anddisplayed
and according
evaluated toaccord
for spot-weld
joints are displayed
evaluatedthevehicle.
Fortheexampletheprogram,selectedthe
program,thematerivehicle. For
exampleselectedmaterial
thicknes
Cooling Coolingdeforce,welding
resultetc.
Afteraweldingjob
thede force, welding result etc. After a welding job the parameterspar
ascooling
power 1000(internal)
cooling power(internal)
W 1000 W
thewelding
resultarewrittenonto
theUSB-device.
Th
the welding result are written onto the USB-device. The weldingtank capacity 20l
20l
tank capacity
ectedin theimageof thequality management
indi
flow
rate
6l/minreflected inrefl
theimageof thequality
management
indicator light.
flow rate
6l/minContstructionContstruction●x W x D) approx.
dimensionsdimensions(H x W x D)(Happrox.
*optional*optional**special: 200
V / 50request- 60 Hz upon request: 200 -voltage
500 V / 50
- 60- 500
Hz upon680 x 800**special
mm voltage
1220 x 6801220
x 800x mm
weight approx. 95 kg
95 kg
weight approx.
Technicalchanges reserved.
Technical changesreserved.
日本国外へ輸出の際のご注意

弊社は、原則国内向けとして販売しておりますが、取扱い製品および関連技術には、日本の外国為替及び外国貿易法に基づき輸出が規制されている品目があります。

また品目によって米国の再輸出規制を受けるものもあります。 日本国外に輸出および提供する場合は、安全保障貿易管理の関連法令を順守するようお願い致します。

201404_ELMA_MIDI-L ① 2000