TEST REPORTRP 2016-0420-00

S.p.A.
TEST AND MEASUREMENT DIVISION

Page 1 of 6

Low Voltage (LV) SECTOR
Product description:

Linear tubular brushless motors

Tested Models:brand name ML400300x4

Manufacturer:

Gimatic S.p.A.
Via Enzo Ferrari, 2/4 - 25030 Roncadelle (BS) - Italy
Tel. +39.030.2584655
Fax +39.030.2583886
url: http://www.gimatic.com

Test specification:

EN 60204-1:2006-06 +A1:2009-02

Application:

Full application

Result:

Pass

Fail

Remarks:

None

Customer:

Gimatic S.p.A.
Via Enzo Ferrari, 2/4 - 25030 Roncadelle (BS) - Italy
Tel. +39.030.2584655
Fax +39.030.2583886
url: http://www.gimatic.com

Purchase Order:

ODA-U03626

dated:

2016-08-31

Order Confirmation:

CO 2016-0297-00

dated:

2016-08-31

Samples receiving date:2016-10-12

Tests date:

from:

to:

2016-12-16

2016-10-20

Test Laboratory

Test site

INTEK S.p.A. - Test and Measurement Division
Via Mazzini, 75 - 25086 Rezzato (BS) - Italy
Tel. +39.030.2591 857
Fax +39.030.2594 351
url: http://www.intek.it
e-mail: info@intek.it

INTEK S.p.A. - Test and Measurement Division
Via Breve - 25086 Rezzato (BS) - Italy

Written by

Verified and approved by

Claudio Bariselli

Ivo Meroni

Test Engineer

Test and Measurement Division Manager

00

2016-12-19

Formal issue

Rev.

Date

Description

Results of tests and controls reported in this document refer only to samples as tested and described.
It is the responsibility of the manufacturer to ensure that all production models meet the intent of the requirements detailed within this report.
Partial reproductions of this document are absolutely forbidden, except with written authorization by INTEK S.p.A.
Cap. Soc. € 1.050.000,00 i.v. – Registry of companies of Brescia, VAT and FC N. IT03268280173 – R.E.A. BS N. 350460
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TEST REPORTRP 2016-0420-00

S.p.A.
TEST AND MEASUREMENT DIVISION

1.

Page 2 of 6

SAMPLING

1.1 SAMPLES ORIGIN
The samples under test were supplied by the Manufacturer.

The information relating to the initial sampling are not known.
Received samples:2

Tested samples:2

Selection method of the laboratory:
1.2

Random taking
N/A

ADDITIONAL INFORMATION

Manufacturing plant address:
Type of unit:

Gimatic S.p.A.
Via Enzo Ferrari, 2/4 - 25030 Roncadelle (BS) - Italy
Prototype / Pre-series

Serial number:

Not present

HW revision:

Not declared

SW/FW revision:

Not declared

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TEST AND MEASUREMENT DIVISION

2.

Page 3 of 6

TEST INFORMATIONS

Unless otherwise specified, during the tests the sample/s was/were been configured following the methods andprocedure specified in the reference standard.
2.1
2.1.1

CONDITIONS DURING TESTINGPERSONNEL PRESENT TO THE TESTSTest performed by:

Claudio Bariselli (Intek S.p.A.)

Other people present: /2.1.2 TESTS SEQUENCE
If reference standard prescribe a specific test sequence, the tests are performed according the sequence required,
otherwise the tests are reported into this document in the order “as performed”.
Selection of test per sample
Sample N
1
2

Test
All tests except for the IP degree of protection
IP6X – IPX7

ResultCompliantCompliant

Notes
/
/

4.1.2 MODIFICATIONS TO SAMPLES
Test sample/s was/were not modified during the tests.
2.1.3 ENVIRONMENTAL CONDITIONS
The laboratory environmental conditions are recorded during the tests and for each test, the ranges that thelaboratory ensures are listed in the relative paragraph. These ranges are in conformity to the limits prescribed by
the reference standards.
2.1.4 ABBREVIATIONSTest Report = TR
Equipment Under Test = EUT
Not Declared = N/D
NCR = No Calibration Required
N/Av = Not Available
N/D = Not Declared
N/R = Not Required (by the applicant, customer or manufacturer)
No. = Number
x … y = from x to y

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TEST AND MEASUREMENT DIVISION

2.2

Page 4 of 6

CRITERIA ADOPTED FOR COMPLIANCE EVALUATION
If applicable for compliance evaluation of test results, the Laboratory adopts the following criteria:

Reference standard specifies uncertainty for measurements:- measurements uncertainty permitted;- instruments accuracy;- application of measurements uncertainty to the measured values;in this case the measurement complies with the requirement if the measured value is within the limits, orwith the correction due to the Laboratory uncertainty.



Reference standard doesn’t specify uncertainty for measurements:
Calculate uncertainty for measurement and compare the measured result with uncertainty band to defined
acceptable limit. The measurement complies with the requirement if the probability it being within the limit is
at least 50%:
Case A

Case B

Case C

Case D

Pass

Pass

Fail

Fail

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TEST AND MEASUREMENT DIVISION

3.

Page 5 of 6

TEST INSTRUMENTATION

Manufacturer

Model

Intek ID

Last
Calibration

Calibration
Due

Barometer

Fischer/

0224 P

2015-01

2019-01

Thermo/hygrometer

DeltaOhm

HD35EDL1NTVI

1049 P

2016-04

2017-04

Thermo/hygrometer

DeltaOhm

HD35EDL1NTVI

1045 P

2016-04

2017-04

Thermo/hygrometer

DeltaOhm

HD35EDL1NTVI

1048 P

2016-04

2017-04

34970A

0420 P

2016-04

2017-04

34901A0549 N

NCR

NCR

Description

Datalogger
Multiplexer 20 ch

Hewlett
PackardHewlett
Packard

Digital multimeter

Fluke

79III

0621 P

2016-05

2017-05

Bench multimeter

Fluke

45

0116 P

2016-05

2017-05

0899 P

2016-012017-01

0596 P

2016-022017-02

Dielectric strength tester

ETL Pruftechnik

Insulation resistance tester

Iteco

UX36TPT5AC200
GIGALAB
9265.043

Dust Chamber

ATS diGalbusera

03.01

0049 F

NCR

NCR

Test sieve for dust chamber

Endecotts

75 Mic.

0835 P

2016-05

2016-12

Manometer

F.lli Magni-40 mbar0956 P

2016-092017-09

Digital chronometer

RS

2786980853 P

2016-032017-03

Immersion Tank for IPX7

Intek

/

0087 N

NCR

NCR

Fisher Darex

Protect Magnet
5m

0740 I

NCR

NCR

Tape meter

3.1 INSTRUMENTATION ACCURACY
If reference standard doesn’t specify otherwise, accuracy of used instrumentation for the tests is in accordance tothe limits indicated in the IEC document - CTL Decision Sheet DSH251B 2009 Developed by WG4-WG1“Measurements accuracy”.

4.

EUT DOCUMENTATION

List of the documentation supplied to the laboratory:
Description

Code

Date - revision

User manual

Not available

Version 1.8

Cable data-sheet

Not available/

A copy of this documentation is archived in Intek S.p.A.

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TEST AND MEASUREMENT DIVISION

5.

Page 6 of 6

ANNEXES LIST
Annex N.

Description

01

TRF for EN/IEC 60204-1

02

Photographs and temperatures recorded.

End of test report.

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S.p.A.

Page 1 of 23

Annex 01
Report No.: RP 2016-0420-00

TEST REPORT
EN 60204-1
Safety of machinery - Electrical equipment of machines - Part 1: General requirements

Report Reference No. .................... :RP 2016-0420-00

Date of issue .................................... :2016-12-19

Testing Laboratory ......................... :INTEK S.p.A. - Test and Measurement Division

Address ............................................ :Via Mazzini, 75 - 25086 - REZZATO (BS) - Italy

Testing location ............................... :INTEK S.p.A. - Test and Measurement Division

Testing location / address ................ :Via Breve - 25086 - REZZATO (BS) - Italy

Applicant’s name ........................... :Gimatic S.p.A.

Address ............................................ :Via Enzo Ferrari, 2/4 - 25030 Roncadelle (BS) - Italy

Test specification:
Standard ........................................... :EN 60204-1:2009 +A1:2009

Non-standard test method…………..:

N/A

Test Report Form No. .................... :EN60204-1_2006+A1

Test item description ..................... :Cylindrical Linear Motor

Trade Mark ....................................... :Manufacturer .................................... :Gimatic S.p.A.

Model and/or Type reference ........... :ML400300x4

Rating(s) ........................................... :325 Vdc – 8,8 A – 1000 W

TRF No. EN60204-1_2006+A1

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 2 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

1

Scope

/

---

2

Normative references

/

---

3

Definitions

/

---

4

General requirements/

4.1

General considerations(EN 1050; hazards, safeguarding (EN 292-2 cl. 4),
inquiry form etc.)

/

P

4.2

Selection of equipment

/

P

4.2.1

General(compliance with EN or IEC standards)

The sample is compliant
with all the requirements

P

4.2.2

Electrical equipment in compliance with the EN
60439 series

The sample is compliant
with all the requirementsP

4.3

Electrical supply(+/-10%, +/-1Hz, harmonics, unbalance, impulses,
interruption, dips etc.)

The sample is compliant
with all the requirements

P

4.4

Physical environment and operating conditions

/

P

4.4.1

General(see annex B)

/

P

4.4.2

Electromagnetic Compatibility(see EMC directive)

See Intek Test Report RP
2016-0167

P

4.4.3

Ambient Air Temperature(5-40C)(see annex B)

5 - 40 °C

P

4.4.4

Humidity(30-95%)

50 %

P

4.4.5

Altitude(1000m)

/

P

4.4.6

Contaminants(see 11.3 and annex B for details)

IP67

P

4.4.7

Ionizing and non-ionizing Radiation(see annex B)

/

N/A

4.4.8

Vibration, Shock and Bump
(see annex B)

/

P

4.5

Transportation and storage(-25-55C/70C)/

N/A

TRF No. EN60204-1_2006+A1

Verdict

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 3 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

4.6

Provision for handling(see 13.4.6)

/

N/A

4.7

Installation(EN’s for ergonomic design)

/

P

5

Incoming Supply Conductor Terminations andDevices for Disconnecting and Switching off

/

P

5.1

Incoming supply conductor terminations(EN 60445, 5.2, 5.3.1 and 5.3.2d)

No conductor
terminations

N/A

5.2

Terminal for connection to the external
protective earthing system(table 1, 8.2.2 and EN 60445)

/

P

5.3

Supply disconnecting (isolating) device

/

P

5.3.1

General(for each supply)

/

P

5.3.2

Type
- switch-disconnector (EN 60947-3
AC- 23B or DC-23B)- disconnector with auxiliary
contact (EN 60947-3)- circuit-breaker (EN 60947-2)- other switching device (EN 60947-1 for isolation,
relevant product standards)- plug/socket combination

On demand, the products
are provided withplug/socket combination

P

Requirements(IEC 60417-5007, IEC 60417-5008, red handle forE-stop, padlock, stalled motor, etc.)

/

N/A

5.3.4

Operating handle(0.6-1.7/1.9m)

Sample is only a part ofthe electrical equipment

N/A

5.3.5

Excepted circuits(lighting, undervoltage, UPS, etc.)

Sample is only a part ofthe electrical equipment

N/A

5.4

Devices for switching off for prevention of
unexpected start-up(disconnect of 5.3.2, 3.17 and 5.6)

System is only a part ofthe electrical equipment

N/A

5.5

Devices for disconnecting electrical equipment(see 5.3, 5.3.2 and 5.6)

if requested the Samples
were provided withplug/socket combination

P

5.6

Protection against unauthorized, inadvertent
and/or mistaken connection(see 5.4, 5.5 and 5.3.2 d)

The plug/socket
combination is directly
mounted on the device.

P

Protection against electric Shock

/

P

5.3.3

6

TRF No. EN60204-1_2006+A1

Verdict

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 4 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

6.1

GeneralP

6.2

Protection against direct contact

P

6.2.1

General(see 6.2, IEC 60364-4 and EN 60529 IP4X/XXB)

6.2.2

Protection by enclosures(general > IP4X;a) opened by tool and without disconnect > IP2X
inside;b) disconnect with interlock > IP2X inside;c) without tool and without disconnect > IP2X andinterlock for barrier)Protection degree IP67

Verdict

P

General IP67
Pc) IP3X

6.2.3

Protection by insulation of live parts(completely covered)Completely covered by
resin

P

6.2.4

Protection against residual voltage(60V/5sec or 60C/1sec or IP2X)

No residual voltage

N/A

6.2.5

Protection by barriers(see 412.2 of IEC 60364-4-41)

No barriers

N/A

6.2.6

Protection by placing out of reach or protection by
obstacles(see 412.4 and 412.3 of IEC 60364-4-41)

/

N/A

6.3

Protection against indirect contact

/

P

6.3.1

General(see 3.27, 6.3.2 to 6.3.3)

/

P

6.3.2

Prevention of the occurrence of a touch voltage/

P

6.3.2.1

General/N/A

6.3.2.2

Protection by use of class II equipment or byequivalent insulation/

P

6.3.2.3

Protection by electrical separation

N/A

6.3.3

Protection by automatic disconnection of supply/
Sample is intended to besupplied by an electronic
driver in an electricalequipment compliant toEN 60204-1
/
/

N/A

6.4

Protection by the use of PELV

6.4.1

General requirements(25/60V and 6/15 etc.)

P

N/A

6.4.2

Sources for PELV

/

N/A

7

Protection of Equipment/

N/A

TRF No. EN60204-1_2006+A1

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Page 5 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

7.1

General7.2

Overcurrent protection

Sample is only a part ofthe electrical equipment
/

7.2.1

General

/

N/A

7.2.2

Supply conductor(data for installation protection device)

/

N/A

7.2.3

Power circuits(7.2.10, neutral conductor, etc.)

/

N/A

7.2.4

Control circuits(connection to safety ground)

/

N/A

7.2.5

Socket outlets and their associated conductors(for each socket outlet)

/

N/A

7.2.6

Lighting circuits(unearthed conductor)

/

N/A

7.2.7

Transformers(see 7.2.10)

/

N/A

7.2.8

Location of overcurrent protective devices(conductor, reduction for less 3m and own duct)

/

N/A

7.2.9

Overcurrent protective devices(must readily available in country of use)/

N/A

7.2.10Rating and setting of overcurrent protective
devices(as low as possible)

/

N/A

7.3

Protection of motors against overheating

/

N/A

7.3.1

General(more than 0.5kW, restart not possible)

/

N/A

7.3.2

Overload protection

/

N/A

7.3.3

Over-temperature protection(IEC 60034-11)

/

N/A

7.3.4

Current limiting protection

/

N/A

7.4

Abnormal temperature protection(heater protection)

/

N/A

7.5

Protection against supply interruption or
voltage reduction and subsequent restoration(undervoltage device, restart not possible)/

N/A

Motor overspeed protection(see 9.3.2)

/

N/A

7.6

TRF No. EN60204-1_2006+A1

Verdict
N/A
N/A

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Page 6 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

7.7

Earth fault/residual current protection(see 6.3)

/

N/A

7.8

Phase sequence protection

/

N/A

7.9

Protection against overvoltage due to lightningand to switching surge

/

N/A

8

Equipotential Bonding

/

P

8.1

General/P

8.2

Protective conductors

P

8.2.1

General(figure 2, all stress, etc.)

8.2.2

Protective conductors(13.2.2, size in accordance with Table 1)/
Sample is connectable tothe protective bonding
circuit
Protective conductors
compliant with § 13.2.2
and with Table 1

8.2.3

Continuity of the protective bonding circuit(doors, hinges etc. need conductor, except for
PELV etc.)

Sample is only a part ofthe electrical equipment

N/A

8.2.4

Exclusion of switching devices from the protective
bonding circuit

Sample is only a part ofthe electrical equipment

N/A

8.2.5

Parts that need not be connected to the protective
bonding circuit(insulation failure unlikely, 50x50mm2)

Sample is connectable tothe protective bonding
circuit

N/A

Protective conductor connecting points(IEC 60417- 5019 or green-and-yellow, PE only forsupply terminal)

Sample is only a part ofthe electrical equipment

N/A

8.2.7

Mobile machines

Sample is only a part ofthe electrical equipment

N/A

8.2.8

Additional protective bonding requirements forelectrical equipment having earth leakage current
higher than 10mA a.c. or d.c.

/

N/A

8.3

Functional bonding(insulation failure and EMI, see 4.4.2 and 9.4.3.1)

/

P

8.4

Measures to limit the effects of high leakage
current

Sample is only a part ofthe electrical equipment

N/A

9Control Circuits and Control Functions

N/A

9.1

Control circuits/
Sample is only a part ofthe electrical equipment

9.1.1

Control circuit supply(transformer, except for less than two controls
etc.)

/

N/A

Control circuit voltages

/

N/A

8.2.6

9.1.2

TRF No. EN60204-1_2006+A1

Verdict

PP

N/AS.p.A.

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Report No.: RP 2016-0420-00

Page 7 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

Verdict(< = 277V)
9.1.3

Protection(7.2.4 and 7.2.10)

/

N/A

9.2

Control functions

/

N/A

9.2.1

Start functions(9.2.5.2)

/

N/A

9.2.2

Stop functions(category 0, 1, and 2 etc.)

/

N/A

9.2.3

Operating modes(separate action for mode selector functions etc.)

/

N/A

9.2.4

Suspension of safeguards(hold-to-run, speed limiting, range of motion )

/

N/A

9.2.5

Operation/

N/A

9.2.5.1

General(interlock see 9.3)/

N/A

9.2.5.2

Start(safeguard in place, interlocks with sequential
starting ...)

/

N/A

Stop
(category depends on risk assessment based on
EN 1050 ...)/

N/A

9.2.5.4

Emergency operations (emergency stop,
emergency switching off)/

N/A

9.2.5.4.1

General/N/A

9.2.5.4.2

Emergency stop(see ISO 13850, category 0/1 stop, see 9.2.5.3,
9.2.2)/

N/A

9.2.5.4.3

Emergency switching off(see IEC 60364-4-53, 536.4)/

N/A

9.2.5.5

Monitoring of command actions(for hazardous movement)

/

N/A

9.2.6

Other control functions/

N/A

9.2.6.1

Hold-to-run controls(continuous actuation)/

N/A

9.2.6.2

Two-hand control(type I, II, and III...)/

N/A

9.2.6.3

Enabling device/

N/A

9.2.5.3

TRF No. EN60204-1_2006+A1

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Page 8 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

Verdict(see also 10.9)
9.2.6.4

Combined start and stop controls(for secondary function only)

/

N/A

9.2.7

Cableless control/

N/A

9.2.7.1

General/N/A

9.2.7.2

Control limitation/

N/A

9.2.7.3

Stop(see annex B)/

N/A

9.2.7.4

Use of more than one operator control station/

N/A

9.2.7.5

Battery-powered operator control stations

/

N/A

9.3

Protective interlocks

/

N/A

9.3.1

Reclosing or resetting of interlocked safeguards(no automatic start...)

/

N/A

9.3.2

Exceeding operating limits

/

N/A

9.3.3

Operation of auxiliary functions (sensors...)

/

N/A

9.3.4

Interlocks between different operations and forcontrary motions(interlock against contrary motion)

/

N/A

9.3.5

Reverse current braking(time function is not possible...)

/

N/A

9.4

Control functions in case of failure

/

N/A

9.4.1

General requirements(protective device, proven techniques, redundancy,
functional tests; refer to EN ISO 13849-1, EN ISO
13849-2 or EN IEC 62061)

/

N/A

9.4.2

Measures to minimize risk in the event of failure/

N/A

9.4.2.1

Use of proven circuit techniques and components(one terminal, de-energizing for stop, positive open
operation, design...)/N/A

9.4.2.2

Provisions of partial or complete redundancy(on-line, off-line...)/N/A

9.4.2.3

Provision of diversity(combination of open and closed contacts, different /components, electrical and non-electricalsystems...)N/A

Provision for functional tests(automatic or manually (17.2 and 18.6)...)

N/A

9.4.2.4

TRF No. EN60204-1_2006+A1/

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Page 9 of 23

EN 60204-1:2006 + A1
ClauseRequirement

9.4.3

Protection against maloperation due to earth faults,/
voltage interruptions and loss of circuit continuity

N/A

9.4.3.1

Earth faults(method a, b, c)/

N/A

9.4.3.2

Voltage interruptions(7.5...)/

N/A

9.4.3.3

Loss of circuit continuity

/

N/A

10

Operator Interface and Machine mounted
Control Devices

/

P

10.1

General/P

10.1.1

General device requirements(IEC 61310 and IEC 60447)

Sample is only a part ofthe electrical equipment

N/A

10.1.2

Location and mounting(>= 0.6m...)Sample is only a part ofthe electrical equipment

N/A

10.1.3

Protection(IPXXD, EN 60529...)

IP67

P

10.1.4

Position sensors(no damage...)Sensor can’t be damage
in event of overtravelP

10.1.5

Portable and pendant control stations

N/A

10.2

Push-buttons/
Sample is only a part ofthe electrical equipment

10.2.1

Colors(table 2, red and yellow!...)/

N/A

10.2.2Markings(IEC 60417, EN 50099...)

/

N/A

10.3

Indicator lights and displays

Sample is only a part ofthe electrical equipment

N/A

10.3.1

Modes of use(red, yellow, green!...)/

N/A

10.3.2

Colors
(EN 50099...)/N/A

10.3.3

Flashing lights and displays(immediate action...)

/

N/A

10.4

Illuminated push-buttons(table 2 and 4...)

Sample is only a part ofthe electrical equipment

N/A

10.5

Rotary control devices(rotation...)Sample is only a part ofthe electrical equipment

N/A

TRF No. EN60204-1_2006+A1

Remarks - Results

Verdict

N/A

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 10 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

10.6

Start devices(inadvertent operation...)Sample is only a part ofthe electrical equipment

N/A

10.7

Emergency stop devices

Sample is only a part ofthe electrical equipment

N/A

10.7.1

Location of emergency stop devices(see 9.2.7.3)/

N/A

10.7.2

Types of emergency stop device(push-button, pull-cord, andpedal-operated)/

N/A

10.7.3

Colour of actuators(red and yellow)/

N/A

10.7.4

Local operation of the supply disconnecting device
to effect emergency stop
(disconnecting device based on 5.3.2 a), b) or c);color see 10.7.3)

/

N/A

10.8

Emergency switching off devices

Sample is only a part ofthe electrical equipment

N/A

10.8.1

Location of emergency switching off devices/

N/A

10.8.2

Types of emergency switching off device/

N/A(push-button operated, pull-cord operated, see EN
60947-5-1)

Verdict

10.8.3

Colour of actuators(Red and Yellow background)/

N/A

10.8.4

Local operation of the supply disconnecting device
to effect emergency switching off(see 10.8.3)

/

N/A

10.9

Enabling control device(position 1/2/3)

Sample is only a part ofthe electrical equipment

N/A

11

Controlgear: location, mounting andenclosures

/

P

11.1

General requirements

11.2

Location and mounting

11.2.1

Accessibility and maintenance(0.4-2.0m, see 13.4.5)

11.2.2

Physical separation or grouping(power circuits, associated control circuits, other)

TRF No. EN60204-1_2006+A1

Sample is only a part ofthe electrical equipment
Sample is only a part ofthe electrical equipment

N/A
N/A

/

N/A

/

N/A

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 11 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

11.2.3

Heating effects(limits...)

/

N/A

11.3

Degrees of protection(at least IP22 for enclosures of controlgear, see
EN 60529...)Protection degree IP67

P

Enclosures, doors and openings(doors <= 0.9m, no openings between liquids andelectrical devices, fasteners of captive type...)Sample is only a part ofthe electrical equipment

N/A

Access to controlgear(see 481.2.4 of IEC 60364-4-81,
0.7m x 2.0m...)Sample is only a part ofthe electrical equipment

N/A

12

Conductors and Cables

/

N/A

12.1

General requirements(EN 60439-1...)

/

N/A

12.2

Conductors(table 5 )

/

N/A

12.3

Insulation(PVC, 2000V test voltage, 500V for PELV, see IEC
60364-4-41, class III equipment...)

/

N/A

12.4

Current-carrying capacity in normal service(table 5, table 6, and D2...)

/

N/A

12.5

Conductor and cable voltage drop(<= 5%...)

/

N/A

12.6

Flexible cables/

N/A

12.6.1

General(table D.4...)/

N/A

12.6.2Mechanical rating/

N/A

Flexible cables(table 7, see clause 44 of IEC 60621-3)

/

N/A

12.7

Conductor wires, conductor bars and slip-ring
assemblies/

N/A

12.7.1

Protection against direct contact

/

N/A

/

N/A

11.4

11.5

(15 N/mm2...)12.6.3(see 412.2.2 of IEC 60364-4-41)
12.7.2

Protective conductor circuit

TRF No. EN60204-1_2006+A1

Verdict

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 12 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

12.7.3

Protective conductor current collectors/

N/A

12.7.4

Removable current collectors with a disconnector
function (see 8.2.4)/

N/A

12.7.5Clearances in air/

N/A

12.7.6

Creepage distances/

N/A

12.7.7

Conductor system sectioning/

N/A

12.7.8Construction and installation of collector wire ,collector bar systems and slip-ring assemblies

/

N/A

13

Wiring Practices

/

P

13.1

Connections and routing/P

13.1.1

General requirements(loosening, one terminal, correspond with
schematics, no solder, EN 60947-7-1, no crossovers...)/

P

13.1.2

Conductor and cable runs
(from terminal to terminal, no strain to termination, ...)

Sample is only a part ofthe electrical equipment

N/A

13.1.3

Conductors of different circuits(insulation for highest voltage, separation of live
conductors before disconnect or marked withdifferent color...)Sample is only a part ofthe electrical equipment

N/A

Connection between pick-up converter of an
inductive power supply system(as short as possible…)

Sample is only a part ofthe electrical equipment

N/A

13.2

Identification of conductors/

P

13.2.1

General requirements

Identified by colorsP

13.2.2

Identification of the protective conductor(60417-IEC-5019 symbol or green-and-yellow...)

Identified by colorsP

13.2.3

Identification of the neutral conductor(light blue (3.2.2 of IEC 60446)...)

No neutral conductor

N/A

13.2.4

Identification of other conductors(black > power, red > control, orange > interlock...)Identified by colors

P

13.3

Wiring inside enclosures(IEC 60332, 11.2.1, 8.2.3...)Inside the Sample thewiring was resinedP

13.1.4

TRF No. EN60204-1_2006+A1

Verdict

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 13 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

Verdict

13.4

Wiring outside enclosures/P

13.4.1

General requirements(individual glands, bushings, ...)

Sample is only a part ofthe electrical equipment

N/A

13.4.2External ducts(13.5, ...)

Sample is only a part ofthe electrical equipment

N/A

13.4.3Connection to moving elements of the machine(12.2, 12.6, flexible conduit, 25mm, no metallic
conduits, ...)

Sample is only a part ofthe electrical equipment

N/A

13.4.4

Interconnection of devices on the machine(no in series connection of devices...)Sample is only a part ofthe electrical equipment

N/A

13.4.5

Plug/socket combinations(safety ground first, > 16A must be locked,
identification, see 6.2.4 and IEC 60309-1...)The Sample is provide
without Plug and socket.
But on demand is
supplied as follows:a) IP6X;c) not intended to beconnected or
disconnected during loadconditions;d) < 16 A;f) IP2XB;

P

13.4.6

Dismantling for shipment(protected, ...)

Sample is only a part ofthe electrical equipment

N/A

13.4.7

Additional conductors(spare conductors)

Sample is only a part ofthe electrical equipment

N/A

13.5

Ducts, connection boxes and other boxes

Sample is only a part ofthe electrical equipment

N/A

13.5.1

General requirements(no edges, separation from liquids...)/N/A

13.5.2

Percentage fill of duct/

N/A

13.5.3

Rigid metal conduit and fittings(corrosion...)/N/A

13.5.4

Flexible metal conduit and fittings/

N/A

13.5.5Flexible non-metallic conduit and fittings/

N/A

13.5.6

Cable trunking systems/

N/A

13.5.7

Machine compartments and cable trunking
systems/

N/A

13.5.8Connection boxes and other boxes (see 11.3)/

N/A

TRF No. EN60204-1_2006+A1

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 14 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

13.5.9Motor connection boxes/

14

Electric Motors and associated Equipment

14.1

General requirements(EN 60034-1, 7.3, 7.6, 7.2, 5.3, 5.4, 5.5, 7.5, 7.6,
9.4, 11...)

Sample isn’t a rotating
electrical machine, but alinear motor.

N/A

14.2

Motor enclosure(EN 60034-5, IP23...)

/

N/A

14.3

Motor dimensions(IEC 60072-1, IEC 60072-2...)

/

N/A

14.4

Motor mounting and compartments(EN 60034-1, guarding...)

/

N/A

14.5

Criteria for motor selection(EN 60034-1, IEC 60146, ...)

/

N/A

14.6

Protective devices for mechanical brakes

/

N/A

15

Accessories and Lighting

15.1

Accessories(socket-outlets based on EN 60309-1, see 6.4,
7.2, 7.3, 5.3.5...)

Sample is only a part ofthe electrical equipment

N/A

15.2

Local lighting of the machine and equipment

Sample is only a part ofthe electrical equipment

N/A

15.2.1

General(see 8.2.2, 4.4.2...)/

N/A

15.2.2

Supply(<= 50V, 250V, one source like transformer,
separate overcurrent protection, factory lighting,
7.2.6...)/

N/A

15.2.3

Protection(7.2.6...)/

N/A

15.2.4Fittings(lampholders based on IEC, ...)

/

N/A

16

Marking, warning signs and reference
designations

16.1

General

/

P

16.2

Warning signs(IEC 60417-5036, no disconnect, ...)

Sample is only a part ofthe electrical equipment

N/A

16.3

Functional identification(IEC 60417, ISO 7000...)Sample is only a part ofthe electrical equipment

N/A

TRF No. EN60204-1_2006+A1

Verdict
N/A
N/A

N/A

P

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 15 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

16.4

Marking of equipment(name, mark, ratings, IEC 62023...)Marking is impressed on
the sample by lasering.
see Annex 02 for drawingof marking.
Sample is only a part ofthe electrical equipment

VerdictP

16.5

Reference designation

17

Technical Documentation

17.1

General(see annex B)

Technical documentationin accordance with thissectionP

17.2

Information to be provided(description, supply requirements, environment,
block diagram, schematics, sequence of operation,
inspection, functional tests, maintenance, partlists...)

Technical documentationin accordance with thissectionP

Requirements applicable to all documentation(IEC 61082, IEC 61346 IEC 62079, IEC 62027,
cross-reference, ...)

Sample is only a part ofthe electrical equipment

N/A

Installation documents(supplies, drawing, location, Annex B,
interconnection drawing...)Sample is only a part ofthe electrical equipment

N/A

17.5

Overview diagrams and function diagrams(IEC 61082series ...)

Sample is only a part ofthe electrical equipment

N/A

17.6

Circuit diagram(IEC 60617, cross-reference...)Sample is only a part ofthe electrical equipment

N/A

17.7

Operating manual(see also product specific standard, 1.7.4 in Annex
I of Machinery Directive...)

/

P

17.3

17.4

Sample is only a part ofthe electrical equipment
Sample is only a part ofthe electrical equipment

17.8

Maintenance manual

17.9

Parts list

18

Verification

18.1

General/18.2

Verification of conditions for protection byautomatic disconnection of supply

18.2.1

General18.2.2

Test methods in TN-systems

18.2.3

Application of the test methods for TN-systems

Sample is only a part ofthe electrical equipment
Sample is only a part ofthe electrical equipment
Sample is only a part ofthe electrical equipment
Sample is only a part ofthe electrical equipment

TRF No. EN60204-1_2006+A1

N/A

N/A
N/A
P
P
N/A
N/A
N/A
N/A

S.p.A.

Annex 01
Report No.: RP 2016-0420-00

Page 16 of 23

EN 60204-1:2006 + A1
ClauseRequirement

Remarks - Results

Verdict

18.3

Insulation resistance tests(500Vdc, > 1 M...)500 Vdc, > 100 G

P

18.4

Voltage tests(1000Vac, 1 sec, 500VA...)

1000 Vac, 1 sec

P

18.5

Protection against residual voltages(6.2.4...)

No residual voltage after
turning off the Sample

N/A

18.6

Functional tests(all safety related functions and components...)Sample is only a part ofthe electrical equipment

N/A

18.7

Retesting(after modifications...)Sample is only a part ofthe electrical equipment

N/A

Annex
B

Inquiry Form
(Annex B of EN 60204-1)(for information between supplier and user only)- Name of manufacturer:- Name of end user, if applicable:- Order number, if applicable:- Type/Model of machine:- Serial number:-

TRF No. EN60204-1_2006+A1-

Gimatic S.p.A.
Not applicable
User guide Version
1.8
Linear motor for
automation
Not applicable(sample is only a partof the electricalequipment)PS.p.A.

4.2.1

Annex 01
Report No.: RP 2016-0420-00

Page 17 of 23

TABLE: List of critical components

Object/Part No.

Manufacturer /trademarkLinear Motor

Gimatic S.p.A.

P

Type / model
ML400300x4

Technical data/

Standard(Edition / year)
EN 60204-1 /
2006

/

/
/
/
/
) An asterisk indicates a mark which assures the agreed level of surveillance.
Supplementary information: Sample is only a part of the electrical equipment

Mark(s) of
1
conformity )
/
/

1

9

TABLE: List of components for safety relevant control functions

Object/Part No.
/

Manufacturer /trademark/Type / model/

Technical data/

N/A

Standard(Edition / year)
/

/

/
/
/
/
) An asterisk indicates a mark which assures the agreed level of surveillance.
Supplementary information: Sample is only a part of the electrical equipment

Mark(s) of
1
conformity )//1

TABLE: Electrical data
U [V]325 Vdc

I [A]
8,8 A

/
/
Supplementary information:

P
Irated [A]P [W]Condition / status

8,8 A

1000 W////

TABLE: Thermal requirements

N/A

Supply voltage [V] ...... :/Ambient T [°C] ........... :/Maximum measured temperature
T of part / at:

Supplementary information:

TRF No. EN60204-1_2006+A1

T [°C]

AllowedTmax[°C]S.p.A.

IEC/EN 60204-1
Clause 18.2.2
Test 1

Annex 01
Report No.: RP 2016-0420-00

Page 18 of 23

Verification of the continuity of the protective bonding circuit

Applicability of test

The test is carried out on equipment that employs protective earthing (grounding),
i.e. Class 1 equipment.
EXCEPTION: The test need not be made where accessible metal surfaces are not
likely to become energized in a single fault condition.

Test equipment

A current source capable of at least 0.2 A and approximately 10 A derived from a
SELV having maximum no-load voltage of 24 V a.c or d.c.

Test method

Measure the resistance of each protective bonding circuit between the PE terminal
and relevant points that are part of each protective bonding circuit (i.e. relevant
accessible conductive parts on the equipment) with a current between at least 0.2 A
and approximately 10 A derived from a SELV having maximum no-load voltage of
24 V a.c or d.c. (to ensure safety during the test).

Acceptable results

The resistance measured shall be in the expected range according to the length,
the cross sectional area and the material of the related protective bonding
conductor.

Test locations andresult of tests

Comments

Test location(part of protective bonding
circuit/accessible
conductive part)

Point

Test
current[A]

Measurement[Ω]

Min C.S.A. of
branch PE
conductor
2
[mm ]

1

/

/

/

/

2

/

/

/

/

3

/

/

/

/

Verdict/

Details of test/measurement equipment used
Type of equipment/

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

/

/

/

/

S.p.A.

IEC/EN 60204-1
Clause 18.2.2
Test 2
Applicability of test

Test equipment
Test method

Acceptable results

Test locations andresult of tests

Comments

Annex 01
Report No.: RP 2016-0420-00

Page 19 of 23

Fault loop impedance verification and suitability of theassociated overcurrent protection device
The test is carried out on equipment with protection against indirect contact byautomatic disconnection of an overcurrent protective device in the event of an earthfault. A disconnecting time not exceeding 5 s is considered sufficiently short.
Verification of the fault loop impedance by calculation or measurement.
EXCEPTION: When measures are implemented to prevent a prospective touch
voltage from exceeding 50 V a.c. or 120 V ripple-free d.c. between simultaneously
accessible conductive parts.
Measurement of the fault loop impedance.
Fault loop impedance tester according to IEC 61557-3
Test method is following
For each overcurrent protective device, find the loop where the impedance is thelargest in the event of an earth-fault. Consider an earth fault of conductors, loads,
components or like.
Choose the conductor to simulate the earth-fault.
Connect the conductor chosen to the protective earth conductor to which an earthfault may occur.
Measure the impedance between the PE terminal and the relevant overcurrent
protective device by the impedance tester.
The current causing the automatic operation of the overcurrent protective device iscalculated by the impedance and the nominal a.c. voltage to earth in according with
Annex A.2 in IEC/EN 60204-1:2005/2006
The calculated current should be compared with the specification provided by the
manufacture of the overcurrent protective device (including the characteristic curve).
Note1: Application of this test method is limited to TN-System.
Note2: Refer to the illustration of Figure A.1 in the Annex A in IEC/EN 60204-1- Automatic disconnection of the supply will occur within the specified time (≤ 5 s or
≤ values in according with Table A.1 in IEC/EN 60204-1)- The following condition shall be fulfilled:
Zs(m) ≤ 2/3 x Uo/Ia
Zs(m): the measured value of the impedance of the fault loop;
Ia: the current causing the automatic operation of the disconnecting protect device
within the specified time;
Uo: the nominal a.c voltage to earth.
Test location(components)

Point

Specifi
ed time[s]

U0 [V]

Ia [A]

2/3 x
U0/Ia
[V/A]

Zs(m)
[Ω]

1

/

/

/

/

/

/

2

/

/

/

/

/

/

3

/

/

/

/

/

/

Verdict/

Details of test/measurement equipment used
Type of equipment/

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

/

/

/

/

S.p.A.

Page 20 of 23

IEC/EN 60204-1
Clause 18.3
Applicability of test

Annex 01
Report No.: RP 2016-0420-00

Insulation resistance tests

Acceptable results

The test is carried out on equipment that is supplied at hazardous voltage (i.e. morethan 25V r.m.s. or 60V d.c.) and which possesses a protective bonding circuit, i.e. isClass 1 equipment.
An insulation resistance tester that applies a potential of 500V d.c.
With the equipment disconnected from its supply, connect the insulation resistancetester and measure the insulation resistance between power circuit conductors andthe equipment protective bonding circuit (at equipment PE terminal, cable lead orplug pin).
For the test, the following conditions apply: Switches in power circuits placed in the “ON” position; and Power circuits through contacts (relays, contactors etc.) be completed bymanually engaging or bypassing the contacts.
If impracticable to conduct a single test the test may be made on individual(separate) sections of the equipment and the results documented using multiple
points in the table below.
Measured insulation resistance should be at least 1M ohm.

Test locations andresult of tests

Point

Test equipment
Test method

Comments

Test location
From

To

Measured insulation
resistance [M]

Verdict1

Pin 1÷5

PE terminal> 100 GΩ



2

/

/

/

/

Sample is only a part of the electrical equipment

Details of test/measurement equipment used
Type of equipment

insulation resistance tester

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

Iteco

GIGALAB
9265.043

161231

2016-02

S.p.A.

Page 21 of 23

IEC/EN 60204-1
Clause 18.4
Applicability of test

Test equipment

Test method

Annex 01
Report No.: RP 2016-0420-00

Voltage tests
The test is carried out on equipment that is supplied at hazardous voltage (i.e. morethan 25V r.m.s. or 60V d.c.) and which possesses a protective bonding circuit, i.e. isClass 1 equipment.
An isolated power source (transformer) with a 50Hz or 60Hz output and a capacityof at least 500 VA, or of lower capacity if provided with a voltmeter that directly
measures applied output potential. Alternatively a suitable dielectric withstand test
instrument with a means of indicating the test potential, as well as an audible orvisual indicator of electrical breakdown, or an automatic reject feature.
With the equipment disconnected from its supply, apply the test voltage graduallyfrom zero to the greater of twice the equipment rated supply voltage or 1 000 V andhold at maximum value for at least 1 second between the conductors of all circuits,
except those intended to operate at or below PELV voltages, and the equipment
protective bonding circuit (at equipment PE terminal, cable lead or plug pin).
Components (e.g. surge suppression devices) not rated to withstand the test
voltage to be disconnected during the test.
For the test, the following conditions need to be set: Switches in the relevant circuits placed in the “ON” position; and Circuits through contacts (relays, contactors etc.) be completed by manuallyengaging or bypassing the contacts.
If impracticable to conduct a single test the test may be made on individual(separate) sections of the equipment and the results documented using multiple
points in the table below.
Note: line to earth/ground filter components may be connected within the equipment. To
prevent tripping of the test equipment due to excessive leakage, the DC test may be used.

Acceptable results

The equipment does not exhibit any evidence of dielectric breakdown.

Test locations andresult of tests

Point

Comments

Test location

Test voltage(AC rms / DC)[V]

Verdict


From

To

1

Motor pin

PE terminal and externalpart with metal foil

1000 Vac



2

/

/

/

/

Sample is only a part of the electrical equipment

Details of test and measurement equipment used
Type of equipment

Dielectric strength tester

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

ETL Pruftechnik

UX36TPT5AC200

202194 0212
2842

2016-01

S.p.A.

IEC/EN 60204-1
Clause 18.5
Applicability of test

Test equipment
Test method

Acceptable results

Test locations andresult of tests

Annex 01
Report No.: RP 2016-0420-00

Page 22 of 23

Protection against residual voltages
The test is carried out on equipment with accessible (IP2X or less) parts in operator,
maintenance or service areas having a residual voltage greater than 60V after the
supply has been disconnected. Residual voltages originate from capacitances
within hazardous voltage circuits of the equipment. The voltage discharge test is
made to demonstrate compliance with Clause 6.2.4.
EXCEPTION 1: Components or circuits having a stored charge of 60 µC or less are
exempted from the test.
EXCEPTION 2: Where a safe discharge provision would interfere with the proper
functioning of the equipment, a durable warning notice drawing attention to thehazard and stating the delay required before entry to the enclosure is allowed shallbe displayed at an easily visible location on or immediately adjacent to the relevant
part.
Oscilloscope or high impedance voltmeter and suitable timing device.
Monitor the relevant conductors, or equivalent circuit locations and disconnect theequipment from its electrical supply source, i.e. operate its main (or sub-) supply
disconnection/isolation device(s).
Accessible live parts to be reduced to 60 V or less within 5 seconds after the
disconnection of the supply voltage.
The withdrawal of plugs or similar devices, which results in the exposure of
conductors (pins etc.), to have a discharge time that does not exceed 1 second.

Point

Test location(accessible conductive part exhibiting
residual voltage)

Measured voltage after
disconnection of supply
5 seconds[V]

1 second
[V]

1

/

/

/

2

/

/

/

VerdictComments
Details of test and measurement equipment used
Type of equipment/

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

/

/

/

/

S.p.A.

Page 23 of 23

IEC/EN 60204-1
Clause 18.6
Applicability of test
Test equipment
Test method

Annex 01
Report No.: RP 2016-0420-00

Functional Tests
The test is carried to verify the functionality of each safety circuit/device on theequipment.
Depends on the safety devices being tested. Actuating devices, simulators etc. may
be necessary.
Activate each safety circuit (e.g. emergency stop, emergency off, safety interlocks,
end-of-travel sensors, loss of exhaust sensors, light curtains, etc.) by
actuation/resetting and confirm correct equipment response.

Acceptable results

Actuation of the respective safety device/circuits to cause the equipment, or the
relevant parts of the equipment, to be automatically brought to a safe condition(safe shutdown condition).
Resetting of any safety circuit is not to cause the equipment to resume operation
where hazards are present.

Test locations andresult of tests

Test
no.

Name/designation of safety
circuit actuator or component

Outcome of test

1

/

/

2

/

/

3

/

/

Comments

Verdict/

Details of test and measurement equipment used
Type of equipment/

TRF No. EN60204-1_2006+A1

Make

Model number

Serial number

Date of lastcalibration

/

/

/

/

An n e x N . 0 2
to the document RP 2016-0420-00

S.p.A.
TEST AND MEASUREMENT DIVISION

Page 1 of 9

Fig. 1. - Identification Sample

Fig. 2. - Reference metric Sample

05 10 AL 002 PRE rev 02 - Allegato Eng

PARTIAL REPRODUCTION FORBIDDENINTEK S.p.A., via Mazzini 75, 25086 Rezzato (BS) - I

An n e x N . 0 2
to the document RP 2016-0420-00

S.p.A.
TEST AND MEASUREMENT DIVISION

Page 2 of 9

Fig. 3. - Reference metric Sample

Fig. 4. - Marking

05 10 AL 002 PRE rev 02 - Allegato Eng

PARTIAL REPRODUCTION FORBIDDENINTEK S.p.A., via Mazzini 75, 25086 Rezzato (BS) - I

An n e x N . 0 2
to the document RP 2016-0420-00

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Fig. 5. - Cable marking

Fig. 6. - Photograph set-up for IP6X test

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Fig. 7. - Photograph set-up for IPX7 test

Fig. 8. - Photograph result after IP67 Test

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Fig. 9. - Photograph result after IP67 Test

Fig. 10. - Photograph set-up for Insulation resistance test

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Fig. 11. - Photograph set-up for Insulation resistance test

Fig. 12. - Photograph set-up for dielectric test

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Fig. 13. - Photograph set-up for temperature rise test

Fig. 14. - Photograph location TC

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Fig. 15. - Photograph location TC

Fig. 16. - Photograph location TC

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Sample N.

1

N. TC
101
102
103
104
105
106
107
108
109
110
111
112
113

Page 9 of 9

TC location
Central wiring – Internal –Plastic encoder
Plastic red near cable up
Plastic encoder
Plastic motor lock
Plastic plug/socket
Body external up 1
Body external up 2
Plastic red up
Body side left external
Body side right external
Body side near motor lockAmbient

Temperature
22,7
25,0
22,7
22,6
22,5
22,8
22,6
22,5
22,6
22,5
22,4
22,5
22,2

Result
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass

Fig. 17. - Table temperature detected in normal condition

Sample N.

1

N. TC
101
102
103
104
105
106
107
108
109
110
111
112
113

TC location
Central wiring – Internal –Plastic encoder
Plastic red near cable up
Plastic encoder
Plastic motor lock
Plastic plug/socket
Body external up 1
Body external up 2
Plastic red up
Body side left external
Body side right external
Body side near motor lockAmbient

Temperature
61,0
30,4
31,7
34,3
27,9
39,7
40,0
66,9
60,2
64,5
64,6
41,8
21,8

Result
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass
Pass

Fig. 18. - Table temperature detected in abnormal condition

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