.............................................................................................................................................................

TOX®-Spray System SP
Data sheet 80.02
2018 / 12TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
Find your local contact at: www.tox.com
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TOX®-Spray System.............................................................................................................................................................

Spray system type SP

Design and function

The TOX®-Spray Systems are used to accurately apply
smallest amounts of spray media onto the areas to be machined. This reduces the joining and stripping forces forexample during joining. Furthermore, the degree of formingof the materials increases due to the changed friction conditions. The workpiece surfaces and / or tools are sprayed
before the joining process.

Spray head
 Dosage of the quantity discharged
 Bundling of the spray jet Application of the medium

The modular design of the TOX®-Spray System enables flexible use, independent of the application. The system cansubsequently be extended in complex plants.

Container Storage of the medium
 Pressure build-up (process pressure / spray pressure)

Valve unit with piping system
Distribution of the medium

The main components are configured and supplied as
closed complete system.

Spray media
Spray media with a maximum viscosity of 40 mm² / s canbe applied with the spray system. The spray medium that isbest suited to the technical requirements is assigned in theTOX®-Laboratory and is stated in the TOX®-Test Report. It
is also possible to use spray media that are preferred by thecustomer. The technological usability as well as compatibility
with the TOX®-Spray System must be tested and approved
separately in this case.

MediumViscosity at 40° C

Pump containers or pressure vessels supply the sprayheads with medium via a piping system and distributor.
The spray valves which can be individually controlled apply
the medium in the desired position.

Ethanol water 50%

Induoil HL 2

Induoil HL 4

Induoil HL 20

Induoil HL 40

1.1

1.4

2.5s

2035SPESPESPESPESPK

mm² / sSpray headmin. quantity per impulse

[ml]

0.01

0.01

0.011

0.012

0.013

Standard nozzle

[mm]

0.25

0.25

0.25

0.25

0.2

Pipeline pressure / container pressure[bar]

2 - 2.5

2 - 2.5

2 - 2.5

2 - 2.5

2 - 2.5

Normal use

Aluminium

Aluminium

Steel

Steel

Stainless steel

Comment

volatilised

volatilisedwith residues

with residues

with residues

Note: When using non-volatile spray media, spray media residue might remain on the component.

Combination option of main components

2Viscosity

Spray head

Pump container

Pressure vessel

Valve unit SPV 02

1 – 20 mm² / sSPE

not required

1 – 40 mm² / s

SPK





> 40 mm² / s

on request–––www.tox.com

TB 80.02_201812.en

Main components.............................................................................................................................................................

Spray head SPE
 Main body with integrated valve
 Spray distance up to approx. 300 mm
 Electrically controlled Incl. 1000 mm connection cable with plug M 12 x 1
 Incl. 1000 mm medium hose Incl. joint holder SPG Incl. filter SPF

Cable outlet 90°
6M

Cable outlet 0°

Cable outlet0°

90 °Quick coupling and screw connection

00

–

01



––

03

–



04

–

–

Technical data spray valve:
Voltage: 24 V DC
Power:
5W
Connection: Plug M 12, 5-pole+ 24 V PIN 40 V PIN 3172x M5

VersionPlug M12x1

Nozzle M5
Ø 0.25 mm

G1/8“ IGSample order
SPE 02.00
VersionElectr. spray head
Spray head typeSpray head SPK
Hose Ø4 control air(connected to valve unit) Coaxial spray head Spray distance up to approx. 300 mm Pneumatically controlled For spray media with viscosity up to 40 mm² / s Connections: M-Medium, S-Control air
 Incl. joint holder SPG
 Incl. filter SPF

M6172x M4Order number
SPK 01.01.050.100

Joint holder SPG

Hose Ø4mm
Spray medium pipe
to the container

81

1560

M633

 Spray head clamp
 Connection thread M 6Flexible holder for spray heads SPE and SPK. Enables accurate setting of the spray direction.
Integrated into spray head, can be ordered separately.

Order number
SPG 01.00

Filter SPF

Integrated into spray head, can be ordered separately.

18,712

 Screw connection for hose line Connection Ø 4 mm
 Mesh size 0.75 µm

approx. 50

Connection for hose Ø4 mm
with quick-action fitting

Order number
SPF 03.075.00.000
TB 80.02_201812.en

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Main components.............................................................................................................................................................

Valve unit SPV 02

Ø5,2AB 3/2-way valve for controlling spray head SPK
 Connection thread 1/4”

48160

Type

SPV 02.01.01A

SPV 02.01.02A

SPV 02.01.03A

Connections

1 x Medium
1 x Control air

2 x Medium
2 x Control air

3 x Medium
3 x Control air

A323250B

113

113136Distributor SPV 06 for spray media
Type SPV 06.01.00
Ø1064
Ø5,2301224305,550254

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TB 80.02_201812.en

G1/8

.............................................................................................................................................................

TOX®-Pressure Vessel SPB 06.02.02.20
consisting of:
Ø222

389573

 Filler container pot made of stainless steel with 6 l capacity- Feed opening with blanking cover- Filling aid- Wall mount Pressure regulator for adjusting the container pressure(0 – 6 bar), air shutoff valve for application of compressed
air with fast aeration, TÜV (Technical Inspection Agency)
safety valve, medium feed by means of riser with checkvalve and filter Potential-free 2-point level monitoring- 1. switching point approx. 30 % before empty- 2. switching point approx. 10 % before empty- Connection: Plug M12x1, 5-pole

Advantages
 Increased chemical resistance Easy handling Also suitable for ethanol water
 Simple integration into complete system
Ø168

TOX®-Pump Container SPB 12.02.01.00

Optional:
 Connection cable for connecting TOX -Control
and spray medium container

221

 Aluminium container with approx. 11 l capacity
for the use of induoil HL 2, HL 4, HL 20, HL 40
as spray medium
 Electric pump for building up system pressure Potential-free 2-point level monitoring- 1. switching point approx. 30 % before empty- 2. switching point approx. 10 % before empty

390

consisting of:®

256

Advantages
 Control technology for filling the container andcontrolling the medium pressure Sensors for leak detection(for example in case of hose bursts)
 Filling possible during the clinching process

TB 80.02_201812.en

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Standard versions.............................................................................................................................................................

Spray system SP 01
Spray head SPK with TOX®-Pressure Vessel

Pressure regulator andmanometer for thecontainer pressure

 Spray head SPK
 Valve unit SPV 02, max. 3 spray nozzles pervalve unit possible
 Piping system max. 10 m
 TOX -Pressure Vessel SPB 06.02.02.20®

565

for viscosity up to 40 mm² / s

Operating principle
The pressure vessel supplies the spray nozzle with the medium via the piping system. An upstream 3/2-way valve controls the opening time of the spray nozzles or the quantity
discharged respectively.

Filling aid

Spray distance up to 300 mm.

Ø168

Spray system SP 02
Spray head SPE with TOX®-Pressure Vessel

Pressure regulator
and manometer forthe container pressure

Spray head SPE
 Distributor SPV 06, max. 5 spray nozzles per distributor
possible Piping system max. 10 m
 TOX -Pressure Vessel SPB 06.02.02.20®

565

for viscosity up to max. 20 mm² / s

Operating principle
The pressure vessel supplies the spray nozzle with the medium via the piping system. The opening time or quantity
discharged is controlled by an integrated electromagnetic
valve (integrated into the spray head).
Spray distance up to 300 mm.

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TB 80.02_201812.en

Filling aidØ168.............................................................................................................................................................

Spray system SP 04
Spray head SPE with depressurised TOX®-Pump Container

Pressure regulator for startup
and end pressure adjustment

for viscosity up to max. 20 mm2 / s
Spray head SPE
 Distributor SPV 06, max. 5 spray nozzles per distributor
possible Piping system max. 10 m
 TOX®-Pump Container SPB 12.02.01.00
Operating principle
The pump container supplies the spray nozzle with the medium via the piping system. The opening time or quantity
discharged is controlled by an integrated electromagnetic
valve (integrated into the spray head). The system pressure
is generated via an electric pump.
Spray distance up to 300 mm.

Spray system SP 05
Spray head SPK with depressurised TOX -Pump Container®

Pressure regulator for startup
and end pressure adjustment

for viscosity up to 40 mm² / s
Spray head SPK
 Valve unit SPV 02, max. 3 spray nozzles pervalve unit possible
 Piping system max. 10 m
 TOX -Pump Container SPB 12.02.01.00®

Operating principle
The pump container supplies the spray nozzle with the medium via the piping system. An upstream 3/2-way valve controls the opening time of the spray nozzles or the quantity
discharged respectively. The system pressure is generated
via an electric pump.
Spray distance up to 300 mm.

Spraying through stripping sleeves
Operating principle
A mixture of spray medium and air is premixed in a chamberin the stripper and / or tool holding fixture and then sprayedonto the workpiece through the stripper by an air pulse.

Spray stripper

Sprüh-Modul

Subject to technical changes.

Sprüh-Behälter

TB 80.02_201812.en

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