Translation of the original operating instructions

HLD6000
Leak detector

Catalog No.
510-025, 510-027, 510-127, 510-028, 510-128
From software version
1.24 or higher (Operating unit)

kinb43en1-05-(2107)

INFICON GmbH
Bonner Strasse 498
50968 Cologne, Germany

INFICON

Table of Contents

Table of Contents
1 About this manual............................................................................................................................................. 7
1.1 Other associated documents .................................................................................................................... 7
1.2 Target groups ........................................................................................................................................... 7
1.3 Warnings................................................................................................................................................... 7
2 Safety ............................................................................................................................................................... 8
2.1 Intended use ............................................................................................................................................. 8
2.2 Owner requirements ................................................................................................................................. 9
2.3 Duties of the operator ............................................................................................................................... 9
2.4 Dangers .................................................................................................................................................... 9
3 Shipment, Transport, Storage ........................................................................................................................ 11
4 Description...................................................................................................................................................... 12
4.1 Function .................................................................................................................................................. 12
4.2 Basic unit ................................................................................................................................................ 13
4.3 Assembly of the touchscreen.................................................................................................................. 15
4.4 Measurement display elements .............................................................................................................. 18
4.5 Sniffer line............................................................................................................................................... 19
4.5.1 Display on the sniffer line............................................................................................................ 20
4.6 Technical specifications.......................................................................................................................... 21
4.7 Factory settings ...................................................................................................................................... 23
5 Installation ...................................................................................................................................................... 27
5.1 Setup ...................................................................................................................................................... 27
5.2 Sniffer line............................................................................................................................................... 27
5.2.1 Connecting the sniffer line .......................................................................................................... 27
5.2.2 Exchanging the sniffer line.......................................................................................................... 28
5.3 Sniffer tip................................................................................................................................................. 29
5.3.1 Replacing the sniffer tip .............................................................................................................. 29
5.3.2 Using a water conservation sniffer tip ......................................................................................... 30
5.3.3 Using flexible sniffer tip ............................................................................................................... 30
5.3.4 Using an extension hose for a sniffer tip..................................................................................... 31
5.4 Using calibration leaks............................................................................................................................ 32
5.5 Connecting to the power supply system ................................................................................................. 32
5.6 Using a USB stick ................................................................................................................................... 32

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5.7 Connecting a PC..................................................................................................................................... 33
6 Operation........................................................................................................................................................ 34
6.1 Switch ON............................................................................................................................................... 34
6.2 Basic settings.......................................................................................................................................... 35
6.2.1 Setting the language ................................................................................................................... 35
6.2.2 Setting date and time .................................................................................................................. 35
6.2.3 Adjust volume ............................................................................................................................. 36
6.2.4 Setting auto standby ................................................................................................................... 36
6.2.5 Setting the display....................................................................................................................... 36
6.2.6 Set time interval for calibration request....................................................................................... 37
6.2.7 Setting the filter change request ................................................................................................. 38
6.2.8 I/O module .................................................................................................................................. 38
6.2.8.1
6.2.8.2
6.2.8.3
6.2.8.4
6.2.8.5
6.2.8.6
6.2.8.7

Create a connection between the device and the I/O module ........................................... 38
Configuring analog outputs ................................................................................................ 38
Setting the upper scale value for 10 V of the analog output .............................................. 39
Setting up the I/O module protocol..................................................................................... 39
Configuring digital outputs.................................................................................................. 39
Configure digital inputs....................................................................................................... 40
Setting the interface unit .................................................................................................... 40

6.2.9 Bus module ................................................................................................................................. 40
6.2.9.1
6.2.9.2

Creating a connection between the device and the bus module........................................ 40
Setting a bus module address............................................................................................ 41

6.2.10 Setup scope of error messages .................................................................................................. 41
6.2.11 Access to the settings ................................................................................................................. 41
6.2.11.1 Protecting settings via PIN assign...................................................................................... 42
6.2.11.2 Switch from supervisor to operator .................................................................................... 42
6.2.11.3 Switch from operator to supervisor .................................................................................... 42
6.2.11.4 Changing parameter access controls................................................................................. 42
6.2.12 Save parameters......................................................................................................................... 43
6.2.13 Load parameters......................................................................................................................... 43
6.2.14 Switching the "Screenshot" function on or off ............................................................................. 43
6.3 Settings for the measurements............................................................................................................... 45
6.3.1 Setting setpoints ......................................................................................................................... 45
6.3.2 Setting up an alarm profile for setpoints ..................................................................................... 46
6.3.3 Setting up the sniffer probe......................................................................................................... 46
6.3.4 Setting up the gas for the SMART sniffer line............................................................................. 46
6.3.5 Verifying R290 with the sniffer line for R600a/R290 ................................................................... 48
6.3.6 Calibrating................................................................................................................................... 48
6.3.6.1

iv

Time and type of calibration ............................................................................................... 48

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Table of Contents

6.3.6.2
6.3.6.3
6.3.6.4

Calibration with an internal COOL-Check .......................................................................... 49
Calibrate with external calibration leak............................................................................... 50
Checking the calibration with an internal COOL-Check ..................................................... 51

6.4 Measuring ............................................................................................................................................... 52
6.5 Measurement data.................................................................................................................................. 53
6.5.1 Measurement data recording ...................................................................................................... 53
6.5.2 Evaluating measured data .......................................................................................................... 54
6.5.3 Transferring measured data from the internal memory to a USB stick ....................................... 55
6.5.4 Deleting measurement data........................................................................................................ 55
6.6 Standby................................................................................................................................................... 55
6.7 Diagnosis ................................................................................................................................................ 55
6.8 Retrieve information about the device .................................................................................................... 56
6.9 Parameter list.......................................................................................................................................... 57
6.10 Resetting to factory settings ................................................................................................................... 59
6.11 Updating the software............................................................................................................................. 59
6.11.1 Updating the software of the basic unit....................................................................................... 60
6.11.2 Updating the software of the operating unit ................................................................................ 60
6.11.3 Updating the software of the sniffer line...................................................................................... 61
6.11.4 Updating the software of the I/O module .................................................................................... 61
6.12 Switch OFF ............................................................................................................................................. 62
7 Warning and error messages ......................................................................................................................... 63
8 Maintenance ................................................................................................................................................... 71
8.1 Basic unit ................................................................................................................................................ 71
8.1.1 Replacing the filter plates............................................................................................................ 71
8.1.2 Cleaning the calibration opening................................................................................................. 72
8.1.3 Replacing the fuses .................................................................................................................... 73
8.1.4 Cleaning the device .................................................................................................................... 73
8.1.5 Change calibration leak (SMART only)....................................................................................... 74
8.2 Sniffer line............................................................................................................................................... 75
8.2.1 Replacing the filter holder (all sniffer lines) ................................................................................. 76
8.2.2 Replacing the filter block (all sniffer lines)................................................................................... 76
8.3 Sending for repair or maintenance ......................................................................................................... 76
8.4 Maintenance table .................................................................................................................................. 77
9 Decommissioning ........................................................................................................................................... 78
9.1 Disposing of the device........................................................................................................................... 78

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9.2 Sending in the device ............................................................................................................................. 78
10 Appendix......................................................................................................................................................... 80
10.1 Accessories and spare parts .................................................................................................................. 80
10.2 Menu path............................................................................................................................................... 82
10.2.1 Diagnosis .................................................................................................................................... 82
10.2.2 Settings ....................................................................................................................................... 82
10.2.3 Information .................................................................................................................................. 83
10.3 CE Declaration of Conformity ................................................................................................................. 84
10.4 RoHS ...................................................................................................................................................... 85
Index............................................................................................................................................................... 86vi

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About this manual | 1

1 About this manualThis document applies to the software version stated on the title page.
Product names may occur in the document, which are added for identification
purposes only and belong to the respective owner of the rights.

1.1 Other associated documents
Interface description, document no. kirb43en1

1.2 Target groups
This instruction manual is intended for the operator of the device and at technicallyqualified specialists, with experience in the field of leak testing technology.

1.3 Warnings
DANGER
Imminent hazard resulting in death or serious injuries

WARNING
Hazardous situation resulting in potential death or serious injuries

CAUTION
Hazardous situation resulting in minor injuries

NOTICE
Hazardous situation resulting in damage to property or the environment

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2 Safety
2.1 Intended use
The device is a leak detector for sniffer leak detection. With the device you locate andquantify leaks on test objects. The HLD6000 sniffs for different gases depending on
which sniffer line is connected. The following sniffer lines are available:• SMART sniffer line for R22, R32, R134a, R404A, R407C, R410A, R1234yf,
R1234ze and 3 additional gases from the selectable gases that are verifiable by
the device. Also available as sniffer line "SMART PLUS" to reduce sensitivity tosolvents such as alcohol.
• Sniffer line for R744 (CO2)• Sniffer line for R600a and R290. Also available as sniffer line "R600a/R290 PLUS"
to reduce sensitivity to solvents such as alcohol.
A test object always contains gas under overpressure. Check the exterior of the test
objects for escaping gas using a sniffer line (sniffing method).
• Operate the device only according to this instruction manual.
• Comply with application limits, see "Technical Data".
Misapplications

Avoid the following, non-intended uses:• Pumping off aggressive, flammable, explosive, corrosive, microbiological, reactive
or toxic substances, creating a hazard• Aspiration of liquids into the device• Inspecting electrically live conductors or objects with a sniffer line
Note: This device is not intended to be used in living areas.

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Safety | 2

2.2 Owner requirements
The following notes are for companies or any person who is responsible for the safety
and effective use of the product by the user, employee or third party.

Safety conscious operation• Operate the device only if it is in perfect technical condition and has no damage.
• Only operate the device in accordance with this instruction manual, in a safety andrisk conscious manner.
• Adhere to the following regulations and observe their compliance:– Intended use– General applicable safety and accident prevention regulations– International, national and local standards and guidelines– Additional device-related provisions and regulations• Only use original parts or parts approved by the manufacturer.
• Keep this instruction manual available on site.

Personnel qualifications• Make sure that authorized personnel have read and understood the operating
instructions and all other applicable documents, especially the information on
safety, maintenance and repairs, before starting work.
• Only have qualified personnel make the basic settings on the device. The handlingof the sniffer line can also be done by laymen according to instructions.

2.3 Duties of the operator• Read, observe, and follow the information in this manual and in the work
instructions provided by the owner. This concerns in particular the safety andwarning instructions.
• Always observe the complete operating instructions for all work.
• If you have any questions about operation or maintenance that are not answeredin this manual, contact customer service.

2.4 Dangers
The measuring instrument was built according to the state-of-the-art and therecognized safety regulations. Nevertheless, improper use may result in risk to life andlimb on the part of the user or third parties, or damage to the unit or other property
may occur.

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Hazards due to liquids

Liquids and chemical substances can damage the instrument.

and chemicals• Adhere to the restrictions of use.
• Do not suck up liquids with the instrument.
• Never try to find toxic, caustic, microbiological, explosive, radioactive or otherharmful substances with the device.
• Only use the device away from areas with a risk of explosions.
• Do not expose the device to a naked flame and avoid spark formation, forexample, by smoking.

Danger to wearers of

The device contains magnets. Pacemakers and other implants can be influenced inpacemakers or

their function.

implants• Keep a distance of at least 10 cm between the device and the implant.

Dangers from electric

There is a danger to life from the contact of conductive parts inside the device.

power• Disconnect the device from the power supply prior to any installation andmaintenance work. Make sure that the electric power supply cannot reconnectedwithout authorization.
Contact of the sniffer tip with live parts may result in danger to life.
• Before starting the leak test, disconnect electrically operated test objects from thepower supply. Ensure that the electrical supply cannot be switched back on
unintentionally.
The device contains electric components that can be damaged from high electric
voltage.
• Before connecting to the power supply, make sure that the mains voltage on site iswithin the permitted operating voltage range.
The permitted operating voltage range is indicated on the device.

Dangers from strong

Exposure of the eyes to LED light can lead to lasting eye damage.

exposure to light• Do not look into the LEDs of the sniffer handle from a short distance or for longer
periods of time.

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Shipment, Transport, Storage | 3

3 Shipment, Transport, Storage
Scope of delivery

Item

Quantity

HLD6000 (Basic unit)

1

Sniffer line (4.8 m) with sniffer tip (100 mm).

1

As sniffer line Standard or as sniffer line PLUS (sniffer
line PLUS including certificate)
Mains cable, country-specific

1 or 2Fuses

4Filter holder for sniffer tip

5

Filter blocks for sniffer tip

4

Operating manual

1

Interface description

1

USB stick with instructions, software

1

The scope of delivery of the HLD6000 with the order numbers 510-027 and 510-127
also includes a calibration leak.
► Check the scope of delivery of the product for completeness after receipt.
Transport

NOTICE
Damage caused by transport
Transport in unsuitable packaging material can damage the device.
► Keep the original packaging.
► Only transport the device in its original packaging.
Storage

Always store the device in compliance with the technical data, see “Technicalspecifications [} 21]“

NOTICE
Losses due to overly prolonged storage
The service life of a COOL-Check is limited.
► Do not create inventories.
► Store the COOL-Check in a cool, dry place.

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4 | Description

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4 Description
4.1 Function
The HLD6000 is made up of a basic unit and a line with handle. This line is referred toas the sniffer line.
To locate leaks, move the tip of the sniffer line over places from which gas may beescaping. Depending on the design of the sniffer line, you can detect different gases.
In the handle of the sniffer line is an infrared source whose light hits an infrared
sensor. If a traceable gas enters the sniffer line with the suctioned air, the lightintensity reduces.
Based on the change in light intensity, the HLD6000 measures gases and shows theresult optically and acoustically. Measured values are represented on the touchscreenof the basic unit.
Traces of the measured gases are frequently found in the atmosphere. The HLD6000
measures the air in the atmosphere and takes the background concentration of themeasured gas and other unwanted gases into account when calculating the measured
value.
To be able to find leaks that exceeds a specific gas concentration, set one or two
setpoints on the basic unit. If you work with two setpoints, you can toggle between
both values whilst measuring by pressing a button.
To reduce the undesired influence of solvents such as alcohol in cleaning agents,
glycol, adhesives, packaging materials or exhaust gases on measurement results(cross-sensitivity), you can use a PLUS sniffer line. In a PLUS sniffer line such signals
are attenuated by a chemical filter. See also "Accessories and spare parts [} 80]".
However, these sniffer lines have a lower sensitivity and need more time to become
operational.

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Description | 4

4.2 Basic unit
The main unit is only called a “device” in the following as long as the meaning remains
clear.

Fig. 1: Front view

1 Touchscreen
2 LED operating display. To display 3 states:• green = in operation• flashing green = unit in operation, touchscreen switched off• red = malfunction
3 Speaker
4 USB port: To use a USB stick, see “Using a USB stick [} 32]“
5 Calibration opening for internal calibration
6 Sniffer line connection port

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Fig. 2: Back view

1 Mains switch. Turns the device on and off.
2 M12 socket. For connection of the INFICON I/O module, available asaccessory, see “I/O module [} 38]”. Length of the data cable: Max. 30 m
3 Ventilation slots
4 Carry handle
5 Power cable connection
6 Cover for fuse holder. To replace fuses, see “Replacing the fuses [} 73]“

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Description | 4

Fig. 3: View from below

1 Nameplate with specifications concerning mains voltage, serial number andproduction date
2 Filter plates
3 COOL-Check calibration leak behind the cover

4.3 Assembly of the touchscreen
The display primarily works with symbols. Four symbols are always shown on thedisplay: the navigation buttons. In addition, depending on the context,

you will see additional symbols and elements, see below the "Function Keys" table.

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Fig. 4: Start screen after starting up

1 Navigation buttons
2 Menu bar (here: enabled for the operator)
3 Main display area
4 Status bar (in this case, gas and connected handle)

1. Navigation buttons
Four navigation buttons are located in the four corners of the display. Use thenavigation buttons to control the various areas and functions of the device.
To get an overview of the setting options, note the display of the menu trees see"Menu path [} 82]".
The navigation buttons use different colors to show their status:
The buttons can appear in five different colors:• Gray: Function is disabled• Dark blue: Function can be activated• Light blue: Function is active• Red: Error message displayed• Orange: Warning displayed• Settings symbol• Change settings on the device• Back one settings level• Symbol for operation• Call up measurement display

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Description | 4• Display active error or warning message• Information symbol• Display information regarding the unit such as the software version,
operating hours, serial number, date and time
• Navigate back to the previous information layer• Diagnostics symbol• Call up diagnostic functions: Service settings, history lists, software
update• Navigate back to the previous diagnosis layer• Show active, confirmed warning
Table 1: Navigation buttons

2. Menu bar
The blue menu bar shows you whether you are logged in as a supervisor
operatoror as an, see "Access to the settings [} 41]".

3. Main display area
The function buttons are located in the blue margin of the main display area. The
navigation buttons use different colors to show their status.
The buttons can be displayed in three different colors: gray, light blue, white.
• Gray: Function is disabled• Light blue: Function can be activated• White: Function is active
Symbol buttons for measuring and for standby
Use this button to change the display from a bar graph to a line graph.
Use this button to change the display from a line graph to a bar graph.
Change between being in standby or out of standby
Set the volume for speakers
The set volume is displayed on the bottom edge of the display. Value
range: 0 (off) to 15 (max.).
Call up external calibration see "Calibrate with external calibration leak[} 50]"Starting or stopping the data record see "Measurement data [} 53]"
Function symbols during calibration
Cancel calibration
Calling up help for calibration

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General function symbols
Cancel ongoing function
Call up help for the current function
Confirm entry or selection
Table 2: Function buttons

The measurement display is also located within the range. For more information see"Measurement display elements [} 18]".
4. Status bar
A text appears in the blue status bar with information about the main display area.

Recalibrating the touchscreen
The HLD6000 is delivered with a calibrated touchscreen. If required, you canrecalibrate the touchscreen.

1

Switch the instrument off.

2

Remove the sniffer line.

3

Switch on the device without connected sniffer line.

4

If error message 130 is displayed, lead the sniffer tip into the calibration opening
at the front of the basic unit within 30 seconds.
ð Touch calibration is started.

5

Follow the instructions on the touchscreen.

6

Switch the device off and reconnect the sniffer line.

4.4 Measurement display elements
The measured leakage rates are displayed numerically and with a linearly subdivided
graph. Exceeding the setpoint which is set up is illustrated in color, see "Setting
setpoints [} 45]".
The following diagram shows additional elements relating to the measurement display:

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Description | 4

Fig. 5: Measurement display elements

1 History of the measured value (bar or line graph)
2 Value axis
3 If the measured value is lower than that of the lower display limit, the "<" sign
is used.
4 Numeric display of the leakage rate
5 Setpoint 2
6 Setpoint 1
7 Time axis

After switching off warning 630 "Calibration request", the message "Calibration
required!" is displayed flashing above the measurement display diagram.
This message disappears after recalibration, see "Calibrating [} 48]".

4.5 Sniffer line
You need a sniffer line to operate the device. There are sniffer lines for verification of asingle gas or sniffer lines for the verification of several gases see “Intended use [} 8]“.
The sniffer line which is delivered as standard is 4.8 m long.
A sniffer line is made of a line, a sniffer probe, and a sniffer tip. The filter holder at theend of the sniffer tip is made of plastic. This reduces the risk of scratching the surfaces
to be sniffed.
Sniffer tip

There are rigid and flexible sniffer tips of different lengths, see “Accessories and spareparts [} 80]“.

Sniffer probe

During measurement it is possible to switch the setpoint using the button on the sniffer
probe, provided that this function is activated, see “Setting up the sniffer probe[} 46]“. The button on the sniffer probe is also used during calibration, see“Calibration with an internal COOL-Check [} 49]“.

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4.5.1 Display on the sniffer line
A status LED is mounted on the handle of the sniffer line, from which you can read off
the different operating states, see also table "Signals of the LED on the handle".

Fig. 6: Sniffer line display

1 Calibration button, see “Time and type of calibration [} 48]“
2 Status LED
3 Filter holder on the sniffer tip
4 Illumination LED
5 Name of gas or sniffer line
If the setpoint is exceeded, the color of the status LED switches from green to yellow,
see the following table. You can also set the illumination LEDs to flash at the lower
end of the sniffer tip, see "Setting up the sniffer probe [} 46]".

Signals of the Status LED on the handle grip

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Operating statusLED

Not connected

Off

No communication

Blue, flashing

Run-upBlue

Standby

Blue, flashing

Measuring mode

Green

Leakage rate > 40% of the setpoint

Yellow

Leakage rate > 100% of the setpoint

Yellow, flashing

Calibrating

Blue, flashing

Error/Warning

Red, flashing

Error/Warning and leakage rate > 40% of the setpoint

Red/green, flashing

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Description | 4

Operating status

LED

Error/Warning and leakage rate > 100% of the setpoint

Red/yellow, flashing

4.6 Technical specifications
Mechanical data
Basic unit
Dimensions (height, diameter)

365 mm; 260 mm (14.4 in.; 10.25 in.)

Weight4.1 kgLength of sniffer line

4.8 m

Weight sniffer handle with 3 m cable

790 g

Ambient conditions
Permissible ambient temperature (during

5 °C to 50 °C

operation)
Permissible storage temperature

0 °C to 50 °C

Max. relative humidity up to 31°C

80 %Max. relative humidity from 31°C to 40°C

Decreasing on linear basis from 80%
to 50%

Max. relative humidity above 40°C

50 %Degree of contaminationII(according to DIN EN 61010-1: Only
non-conductive contamination.
Occasionally, temporary conductivity
may occur due to condensation.)Max. altitude above sea level2000 mElectrical data
Power supplies and frequencies

100 ... 240V, 50/60 Hz

Power consumption

55 VA

Protection class

EN 60529 IP30
UL 50E Type 1

Overvoltage category

II

Fuses

2 x 1 A slow-blowing (Ø 5 × 20 mm)

Power supply cable

2.5 m

Length of the data cable on the M12 plug

Max. 30 m

Noise level without signal tones< 54 dBA

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Physical data
Minimum detectable leak rate
R744 (CO2)

1.0 g/a

R600a/R290 standard

1.0 g/a (0.04 oz/yr); for R600a/R290
see "Verifying R290 with the sniffer
line for R600a/R290 [} 48]"

R600a/R290 PLUS

2.0 g/aSMART standard

0.5 g/a (0.02 oz/yr); see "Setting up
the gas for the SMART sniffer line[} 46]”

SMART PLUS

1.0 g/aMeasurement range of sniffer probes
Individual gases

0 - 100 g/a (10.7 oz/yr)

SMART / SMART PLUS

0 - 300 g/a (10.7 oz/yr)

Time constant of the signal from the leakage

<1s

rates
Gas flow

320 sccm (typical for a standard

Measured at 1 atm (1013 mbar) at sea level.

sniffer line),

The flow rate changes with the geographical

250 sccm (typical for a PLUS sniffer

height and barometric pressure.

line)

Attenuation factor for interfering gas signal of

500 (typical)

isopropanol when using a PLUS sniffer line.
Attenuation factors depend on the specificsolvent.
Time to readiness for measurement of a

< 30 s

HLD6000 with a standard sniffer line
Time to readiness for measurement of a

30 minutes (typical)

HLD6000 with a PLUS sniffer line
Response time

22 / 90<1s

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Description | 4

4.7 Factory settings(For current device settings see "Parameter list [} 57]"
General factory settings
Analog output upper limit

100 g/a

Display off after

1hDisplay brightness

100 %Diagram maximum value (log.)+3

Diagram maximum value (lin.)

20.0 g/a

Display upper limit (lin.)

300.0 g/a

Display upper limit (log.)+3

Display unit leakage rateg/a

Autoscaleon

Bus module address

126

Data recording

Off

Diagram of the leakage rateLine chart

Factor user gas 1

0.0

Factor user gas 2

0.0

Factor user gas 3

0.0

Error information operator

No. and text

Error information supervisor

No., text and info

Filter change request

On

Filter change interval

40 hours

Gas of R600a sniffer line

R600a

Gas in the SMART sniffer line

R134a

Gas of R600a sniffer line

R600a

I/O module log

ASCII

Auto standby interval

2 min.

Interval for calibration request

60 min.

Calibration factor

15.0 (Calibration factor when firstcommissioning a standard device).
The calibration factor cannot be reset tofactory settings. It can be changed by theservice team.)Config. Analog output 1

Leakage rate linear

Config. Analog output 2

Leakage rate linear

Configuration PLC Output 1

Setpoint 1 (inverse)

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General factory settings
Configuration PLC Output 2

Setpoint 2 (inverse)

Configuration PLC Output 3

OpenConfiguration PLC Output 4

Open

Configuration PLC Output 5

MeasureConfiguration PLC Output 6

Error (inverse)

Configuration PLC Output 7

CAL request (inverse)

Configuration PLC Output 8

Open (inverse)

Configuration PLC Input 1

No function

Configuration PLC Input 2

No function

Configuration PLC Input 3

Start/Stop (inverse)

Configuration PLC Input 4

No function

Configuration PLC Input 5

CAL external

Configuration PLC Input 6

No function

Configuration PLC Input 7

DeleteConfiguration PLC Input 8

No function

Configuration PLC Input 9

No function

Configuration PLC Input 10

No function

Volume5

Leakage rate setpoint 1

5.0 g/aLeakage rate setpoint 2

10.0 g/aShow measured value

On

Module at M12 connector

I/O

Name user gas 1

User 1Name user gas 2User 2Name user gas 3

User 3Phase

20 (Phase during initial setup. The phasecannot be reset to factory settings. It canbe changed by the service team.)

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External calibration leak

10 g/aInterface unit leakage rate

g/a

Sniffer light alarm configuration

Flashing

Sniffer lightbrightness 4

Probe key configuration

Setpoint

Setpoint audio alarm

Setpoint

Screenshot with probe key

Off

Record interval

500 ms

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Description | 4

General factory settings
Memory location

USB

Language

EnglishShow warnings

On

Value axis decades

3

Value axis grid

LinearTime axis scale

30 s

Factory settings for access authorization
Analog output upper limit

Supervisor

Display off after

Operator

Display brightness

Operator

Diagram maximum value (log.)

Operator

Diagram maximum value (lin.)

Operator

Display upper limit (lin.)

Operator

Display upper limit (log.)

Operator

Display unit leakage rate

Operator

AutoscaleOperator

Bus module address

Supervisor

Data recording

Operator

Date and time

Supervisor

Diagram of the leakage rate

Operator

Factor user gas

Supervisor

Error information operator

Supervisor

Error information supervisor

Supervisor

Filter change request

Supervisor

Filter change intervalSupervisor

Gas of R600a sniffer line

Supervisor

Gas in the SMART sniffer line

Operator

I/O module log

Supervisor

Auto standby intervalSupervisor

Calibration request intervalSupervisor

Calibration factor

SERVICE

Config. Analog output

Supervisor

Configuration PLC Output

Supervisor

Configuration PLC Input

Supervisor

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Factory settings for access authorization

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VolumeOperator

Leakage rate setpoint

Supervisor

Show measured value

Operator

Module at M12 connector

Supervisor

Name user gas

Supervisor

Phase

SERVICE

External calibration leakSupervisor

Interface unit leakage rate

Supervisor

Sniffer light alarm configuration

Supervisor

Sniffer light brightness

Supervisor

Probe key configuration

Supervisor

Setpoint audio alarm

Supervisor

Screenshot with probe key

Supervisor

Record interval

Operator

Memory location

Operator

Language

Operator

Show warnings

SERVICE

Value axis decades

Operator

Value axis gridOperator

Time axis scale

Operator

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Installation | 5

5 Installation
5.1 Setup
DANGER
Danger to wearers of pacemakers or implants
The device contains magnets. Pacemakers and other implants can be influenced intheir function.
► Keep a distance of at least 10 cm between the device and the implant.

WARNING
Danger from moisture and electricity
Moisture entering the device can lead to personal injury due to electric shocks as well
as damage to property due to short circuiting.
► Only operate the device in a dry environment.
► Operate the device away from sources of liquid and moisture.

NOTICE
Property damage due to overheated device
The device heats up during operation and can overheat without sufficient ventilation.
► Please note the technical data, see “Technical specifications [} 21]“.
► Ensure sufficient ventilation, especially on the ventilation slots on the left and rightof the device: At least 20 cm of free space on the sides, at least 10 cm in the front
and rear.
► Keep heat sources away from the device.
► Do not expose the device to direct sunlight.

5.2 Sniffer line
5.2.1 Connecting the sniffer line
Connect the sniffer line before you start up the device.
If the sniffer line is not connected then the device reports an error.
If you remove the sniffer line during operation, the device also reports an error.

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1

Align the red marking on the sniffer line plug with the red marking on the socketof the device (see “Basic unit [} 13]“, Fig. 1).

2

Push the sniffer line plug into the socket on the device until it locks into place.
ð The plug may no longer be easy to move.

5.2.2 Exchanging the sniffer line
1

Select the sniffer line of the gas you wish to detect.

2

Switch the instrument off.

3

To release the plug on the sniffer line from the socket of the device, pull thegrooved ring on the plug until the lock is opened.

4

Pull off the sniffer line.

5

Attach the new sniffer line.

ðYou can switch the device back on again.

HLD6000 with one PLUS sniffer line
To operate a PLUS sniffer line, a basic unit software version of V2.11 or later isrequired.
The device automatically adjusts to the connected sniffer line (Standard or PLUS).

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Installation | 5

5.3 Sniffer tip
5.3.1 Replacing the sniffer tip
NOTICE
Material damage from pollution
Particles in the air intake can destroy the sniffer line.
► Always switch off the device before every installation!
► Make sure that no particles enter into the air intake when replacing sniffer tip parts.

Fig. 7: Sniffer tip

1 Filter block2 Guide pin
3 Cap nut
4 Sniffer tip
5 Filter holder

1

Switch the instrument off.

2

Loosen the cap nut until the sniffer tip can be pulled out.

3

Insert the new sniffer tip into the sniffer probe in such a way that the guide pinruns into the groove of the sniffer probe opening.

4

Tighten the cap nut.

5

Calibrate the device see “Time and type of calibration [} 48]“.

ðFurther sniffer tips see “Accessories and spare parts [} 80]".

ðTo replace the filter see "Sniffer line [} 75]".

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5.3.2 Using a water conservation sniffer tip
If there is a risk of sucking in liquids then a water conservation tip should be used, see“Accessories and spare parts [} 80]“.
You can use the water conservation sniffer tip to check test objects with low surface
moisture, e.g. condensation moisture, for leaks.
► Screw the water conservation sniffer tip to the end of the filter holder.

Fig. 8: Water protection sniffer tip installed

NOTICE
Risk of short circuit
Sucked in liquid can destroy the device.
► Do not suck up liquids with the instrument.

► Do not hold the sniffer line with the sensor pointing up since moisture will flow into
the sensor as a result. If liquid has been spilled in the direction of the sensor, holdthe sniffer line with the tip pointing down and run the device for about 10 minutes.

With the water conservation sniffer tip installed, you cannot calibrate with the internal
COOL-Check.

5.3.3 Using flexible sniffer tip
If you are examining test objects which have already been packed or test objects withareas that are difficult to access then an extended sniffer tip can be used, see"Accessories and spare parts [} 80]".
In addition to the rigid sniffer tip what comes delivered with the HLD6000 you can also
use a 400 mm long flexible tip. By bending the flexible tip accordingly, hard-to-reachareas can also be accessed.

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Installation | 5

5.3.4 Using an extension hose for a sniffer tip
To get into hard-to-reach areas, attach an extension hose to the sniffer tip, see"Accessories and spare parts [} 80]".
Note that you cannot trace CO2 with an extension hose!
With the extension hose installed, you cannot calibrate with an external CO2
calibration leak.

Fig. 9: Attach the extension hose

1 Filter holder on the sniffer tip
2 Short extension hose
3 Adapter
4 Release ring
5 Extension hose

If it is necessary to shorten the extension hose, cut off the end of the extension hosethat you use to sniff the test object at an angle of about 45°.

1

To attach the extension hose to the sniffer tip, screw the adapter from the set
with the extension hose to the filter holder at the end of the sniffer tip.
ð Make sure that the short extension hose at the end of the adapter encloses
the filter holder.

2

Insert the extension hose into the rear opening of the adapter.
ð The extension hose is automatically locked into position.

3

To connect the extension hose to the calibration opening for internal calibration
for the COOL-Check, insert the centering ring into the calibration opening on thedevice to make the COOL-Check opening smaller.

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Fig. 10: Insert centering ring

Disassembly► To remove the extension hose press the release ring in the direction of the adapter
so that the locking device releases and thus enables the extension hose to be
removed.

5.4 Using calibration leaks
A built-in calibration leak (COOL-Check) and various external calibration leak devices
are available as accessories for the device, see "Accessories and spare parts [} 80]".
No COOL-Check is available for the R744 (CO2) and R600a/R290 gases. Solely
calibrate the sniffer line for the R744 and R600a/R290 gas using external calibration
leaks.
To change the COOL-Check, see “Change calibration leak (SMART only) [} 74]“.

5.5 Connecting to the power supply system
WARNING
Danger from electric shock
Improperly grounded or fused products may be dangerous to life in case of a fault.
The use of the device is not permitted without a connected protective ground
conductor.
► Only use the included 3-wire power cable.

5.6 Using a USB stick
With a USB stick, you can• Record measured data, see "Measurement data recording [} 53]",• Save settings, see "Save parameters [} 43]",• Save histories, see “Diagnosis [} 55]“,

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Installation | 5• Store measured data, see "Transferring measured data from the internal memory
to a USB stick [} 55]".
The USB stick must be formatted in the FAT file system.

5.7 Connecting a PC
Connection is done using the I/O module, see “Accessories and spare parts [} 80]“.
Please refer to the “Interface Protocols” (doc. no. kirb43en1) for further information on
data exchange.

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6 Operation
6.1 Switch ON
Connect a sniffer line and switch on the device.
The device will start up and, after a short time, display "Reading data".

Fig. 11: The device starts up► In order to switch to English from another language, press "EN" on the depicted
window.

After the run-up, the device will measure the leakage rate on the sniffer line. There isno separate Start function.

HLD6000 with one PLUS sniffer line
The device must typically be in operation for at least 30 minutes to achieve allmeasuring and filtering characteristics. The measurement sensitivity may change
within the first 30 minutes.
► Do not calibrate or measure until 30 minutes after switching on the device.

1

Make basic settings, see "Basic settings [} 35]".

2

Make adjustments to settings for the measuring process and calibrate thedevice , see “Settings for the measurements [} 45]“.

If the COOL-Check calibration leak is not located in the device, an acoustic warning
signal sounds and the 163 warning message is issued during the initial start-up.
If calibration is required, the warning 630 "Calibration request" is issued, see"Measurement display elements [} 18]".
► To close this warning message, press the

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button.

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Operation | 6

6.2 Basic settings• To get an overview of the setting options, note the display of the menu trees see"Menu path [} 82]".
• You can either carry out your own changes or keep the factory settings, see“Technical specifications [} 21]“.
• Your settings can be saved at any time to restore to an earlier state if required,
see "Save parameters [} 43]".

6.2.1 Setting the language
You can choose from the following languages for the touchscreen display:• English (factory setting)• German• French• Italian• Spanish• Portuguese• Chinese• Japanese►> Setup > Language

In order to switch to English from another language directly after switching on thedevice, press "EN" on the device's touch screen during run-up.

6.2.2 Setting date and time
Date and time are stored in the following formats:• Date in the DD.MM.YY format• Time in the HH:MM format►> Setup > General > Date and Time

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6.2.3 Adjust volume
WARNING
Hearing damage from excessively loud signal tones
The volume of the signal tones can exceed 85 dB(A).
► Keep away from the device when setting high volumes.
► Wear ear protection when necessary.
►> Volumeð Volume
You can adjust a volume. The setting applies to the speaker in the basic unit.
Setting range: 0 to 15
ð TestA tone at the set volume is issued.

ð

Alternatively, when on the touchscreen select the button.

6.2.4 Setting auto standby
As well as having the option to manually switch over into standby mode (see “Standby[} 55]“), it is also possible to set up an auto standby function. This setting defines theperiod of time after that the device automatically enters standby mode when not inuse.

HLD6000 with one PLUS sniffer line
This feature is not available for PLUS sniffer handles. For these handles the setting is
ignored and the device does not automatically switch to standby mode. However, it isstill possible to manually switch to standby mode. Please note that a PLUS sniffer
probe requires a minimum 30 minute warm-up time after standby and requires
recalibration.

►> Setup > Auto Standbyð Standby off
To turn off the automatic standby function
ð Set the time between one and 15 minutes.
To turn on the automatic standby function

6.2.5 Setting the display
If necessary, change the type of display.
►
36 / 90> Display Settings
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Operation | 6

ð "Value display”
For displaying the measurements as a bar or line graphFor switching the measurement display on or off
ð "Value axis”"Value axis grid": For switching between a linear and logarithmic view
"Value axis decades": If the logarithmic view is selected for "value axis grid"then you can choose whether 1, 2, 3, or 4 decades are displayed.
ð "Scaling value axis”"Auto scale": For switching auto scale on or off
ð "Display maximum value (log.) exponent": If the auto scale is switched off andthe logarithmic view is selected then you can set the exponent of the upperdisplay value.
"Display maximum value (lin.)": If the auto scale is switched off and the linear
view is selected then you can set the upper display value.
ð "Time axis”
For changing the time axis between 15 s, 30 s, 60 s, 120 s, 240 s, 480 s,
960 s
ð "Units” (for displaying the leakage rate)g/a (factory setting)lb/yr
mbar l/soz/yr
Pa m³/sð "Brightness”"Display brightness": For selecting brightness, choose between 20, 30, 40,
50, 60, 70, 80, 90, or 100%
"Display off after": Choosing whether the display is switched off after 30 s, 1min., 2 min., 5 min., 10 min., 30 min., or 1 h.
The time runs after a key on the touchscreen has been pressed for the lasttime or a status change has taken place (exceeding the setpoint, appearanceof a warning, etc.).
ð "Display limits”"Display upper limit (log.) exponent": The displayed value is limited to thisvalue.
The values 0, 1, 2 or 3 are possible.
"Display upper limit (lin.)": This is for establishing an upper limit (lin.), forexample between 5, 10, 20, 50, 100, 200 or 300 g/a.

6.2.6 Set time interval for calibration request
You can switch off the time-controlled calibration request or set intervals between 30
minutes and 24 hours, after which a calibration request is displayed.

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6 | Operation

INFICON1> Setup > Request

2

Select "off" or input a time interval.

3

Confirm with.

6.2.7 Setting the filter change request
See also “Replacing the filter holder (all sniffer lines) [} 76]“.

1> Setup > Request

2

Choose "on" or "off".

3

If you have chosen the setting "On", you can set the timespan between two
requests.

4

Confirm with.

6.2.8 I/O module
Introduction information: Instruction manual IO1000 I/O module, document no. jiqc10

6.2.8.1 Create a connection between the device and the I/O module1

Switch the instrument off.

2

Connect the INFICON I/O module with a data cable to the M12 socket on therear of the device, see "Basic unit [} 13]", Fig. 2.

3
4

Switch on the HLD6000.
> Setup > Interfaces > Device selection

5

Select "I/O".

6

Confirm with.

6.2.8.2 Configuring analog outputs
You can determine how the voltage of the analog outputs is set.

1
2

> Setup > Interfaces > I/O module > Analog outputs
For "Config. analog output 1" or "Config. analog output 2" choose between:– Set by interface– Leakage rate linear
– Off

3

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Confirm with.

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Operation | 6

6.2.8.3 Setting the upper scale value for 10 V of the analog output
You can set which leakage rates are represented by 10 V on the analog output. Thissetting only comes into effect when "leakage rate linear" is selected for theconfiguration of the analog output.

1
2> Setup > Interfaces > I/O module > Analog scale
To set the upper scale value, enter a numerical value between, for example, 10
g/a and 1000 g/a using the buttons.

3

Confirm with.

6.2.8.4 Setting up the I/O module protocol
If necessary, set the format of the I/O module protocol.

1> Setup > Interfaces > I/O module > Protocol
ð See also "Interface description HLD6000 (doc. no. kirb43en1)".

2

Select between "ASCII", "LD", "Normal", and "Simple".

3

Confirm with.

6.2.8.5 Configuring digital outputs
1
2> Setup > Interfaces > I/O module > PLC outputs
Select one of the 8 PLC outputs and allocate a function to it:– Setpoint 1 or 2
– CAL internal active– CAL external active– PROOF active– Warning– Error– CAL or PROOF active– CAL request– Run up– Sniffer button– Light barrier– Measuring– Standby– Sniffer is closed– Error or warning– CAL internal possible3

Choose between "Normal" or "Inverse".

4

Assign additional PLC outputs to a function if necessary.

5

Confirm with.

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6.2.8.6 Configure digital inputs
You can set which function is carried out by a signal on the digital input.

1
2> Setup > Interfaces > I/O module > PLC inputs
Select one of the 10 PLC inputs and allocate a function to it:– No function– CAL extern– Start– Stop– Delete– Trigger selection (to use this function, switch the "Sniffer button configuration"
to "Off", see “Setting up the sniffer probe [} 46]“).

3

Choose between "Normal" or "Inverse".

4

Assign additional PLC inputs to a function if necessary.

5

Confirm with.

6.2.8.7 Setting the interface unit
1
2

> Setup > Interfaces > I/O module > Units
Select the unit for the output of leakage rates from the following options:– g/a (factory setting)– lb/yr– mbar l/s– oz/yr– Pa m³/s

3Confirm with.

6.2.9 Bus module
On the USB stick that comes with the HLD6000 and the BM1000 bus module, you willfind further bus module files. This also includes the GSD file for PROFIBUS, which islocated in the “..\Manuals\Interface Description“ folder.
For the different bus modules from INFICON see also “Accessories and spare parts[} 80]“.

6.2.9.1 Creating a connection between the device and the bus module
To create the connection between the bus module and the device, do the following:1

Switch the instrument off.

2

Connect the INFICON Bus module with a data cable to the M12 socket on therear of the device, see "Basic unit [} 13]", Fig. 2.

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Switch on the HLD6000.

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Operation | 6

4> Setup > Interfaces > Device selection

5

Select "Bus" as the module at M12 connector.

6

Confirm with.

6.2.9.2 Setting a bus module address
You can set the setpoint for the field bus address. With PROFIBUS® this is the nodeaddress. DeviceNet is the MAC ID.
This setting is irrelevant for Profinet and EtherNet/IP.

1> Setup > Interfaces > Bus module > Adress

2

Use the keyboard shown for your entries.

3

Confirm withð

The value set is first carried over when restarting the HLD6000. To do this,.

switch the power supply off and back on.

6.2.10 Setup scope of error messages
You can set up the scope within which error messages are shown on the display
during operation of the device. This can be set up separately for the supervisor andthe operator.

1
2> Setup > Advanced setup > Error information
Under "Error information operator" or "Error information supervisor" choose
between– No.
– No. and text
– No. , text and info

3

Confirm with.

6.2.11 Access to the settings
Role concept• If you are logged in as a "supervisor” then you can change all settings available inthe device, protect against changes and check test objects for leaks.
• If you are logged in as an "operator" then you can change settings as far as isauthorized and check test objects for leaks. The scope of the adjustment options
depends, on the one hand, on the factory settings and on the other hand whether
the "supervisor" has assigned or withdrawn permissions. When individual
parameters are grayed out then no changes can be made.
• For a list of the preset parameter access controls, see “Factory settings [} 23]“.
The active role can be seen on the menu bar on the touchscreen:

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6 | Operation

INFICONAs "operator" you see the symbol, as "supervisor" you see the symbol.

Starting procedure in delivery condition
A stored PIN number is assessed during the starting procedure.
The PIN "0000" is preset in delivery condition. This means the device is started with alog-in as "supervisor".

Starting procedure after assigning the PIN
The "supervisor" can protect existing settings by inputting a PIN number. After
restarting the device it restarts with a log-in as "operator". This can be switched overto "supervisor" only when the correct PIN is entered.

6.2.11.1 Protecting settings via PIN assign
ü You are logged in as a "supervisor”.

1> Access Ctrl. > Supervisor > PIN Assign

2Enter a 4-digit number of your choice as the PIN.
ð So that your settings are protected, do not select "0000", see "Access to thesettings [} 41]", section “Starting procedure in delivery condition".

To cancel protection again, enter “0000” as the PIN (factory setting).
If you have forgotten the supervisor PIN, then please contact the INFICON service
team.
Further information can be found from the help text when entering the PIN.

6.2.11.2 Switch from supervisor to operator
ü You are logged in as a "supervisor”►.

> Access Ctrl. > Operator

If you have stored a PIN for an operator, alternatively switch the device off and on
again.

6.2.11.3 Switch from operator to supervisor
1
2> Access Ctrl. > Supervisor
Enter the PIN which is stored for logging in as "supervisor".

6.2.11.4 Changing parameter access controls
ü You are logged in as a "supervisor”

1

42 / 90.

> Parameter > Parameter access level

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Operation | 6

ð A list of all parameters is shown including the assignments to "supervisor"and "operator".

2

To change a parameter assignment in the list illustrated, press on an entry whenlogged in as "supervisor".
ð Pressing on an entry changes the shown assignment between "supervisor"and "operator".

3

To reject the change, press onðWith regards to the factory settings see “Factory settings [} 23]“or to confirm, press on.

6.2.12 Save parameters
Regardless of access rights, you can select parameters and save them on a USB
stick.
ü You are logged in as a "supervisor”

1
2

or as an “operator”.

Connect a USB stick with the USB port on the device.
> Parameter > Save

3

Either select all parameters or just individual parameters.

4

Confirm withð

If necessary, the saved parameters can be transferred back to the device, see.

“Load parameters [} 43]“.

6.2.13 Load parameters
As "supervisor"

you can transfer all parameters belonging to the selected parameter

file from the USB stick onto the device.
If you are logged in as an "operator"

then only those parameters which you areauthorized to access are transferred from the selected parameter file to the device.
ü You are logged in as a "supervisor”

1

or as an “operator”.

Connect a USB stick with the USB port on the device.

2> Parameter > Load

3

Select a parameter file.

4

Confirm with.

6.2.14 Switching the "Screenshot" function on or off
To allow screenshots to be saved on a USB stick, enable the "Sceenshot" function.
You can use screenshots when contacting INFICON service.

1
2

Insert a FAT formatted USB stick with the USB port on the device.
> Display settings > Screenshot

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3

Under "Screenshot with probe key" choose between "On" or "Off".

4

Confirm with.

For further information on saving screenshots see “Measuring [} 52]“.

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Operation | 6

6.3 Settings for the measurements
6.3.1 Setting setpoints
By setting setpoints you can define which quantity of escaping gas you want maximum
tolerance for a test object.
One setpoint

You only set setpoint 1. For the values, see also the following table.
The button on the sniffer probe is not required to switch from one setpoint to anothersetpoint.

1> Setpoints > Leakage Rate Setpoint 1

2

Adjust.

or
Two setpoints

Alternatively you can set setpoint 1 and setpoint 2 and when measuring toggle
between both setpoints by pressing the button on the sniffer line.
You can only use setpoint 2 when the function for the sniffer line button is set to“Setpoint” in the settings, see “Setting up the sniffer probe [} 46]“.

1> Setpoints > Leakage Rate Setpoint 22

Adjust.

Example of two setpoints:
To identify leaks, measure a test object sensitivity with low setpoint without pressing
the button on the sniffer line.
If the device reports a leak, press the button on the sniffer line to measure the test
object with the higher setpoint 2.

Setting ranges
Unit

Lower setpoint

Lower setpoint SMART

Upper setpoint

Sniffer line
g/a

1.0

mbar l/s

-1

lb/yr
oz/yr

0.5

4 x 10-6

4 x 102 x 10

-3

1

0.04
3

-1

Pa m x s

4 x 10

99.0
-6

1x 10

0.02
-7

4 x 10

3.9 x 10

-4

-1

1.76
-7

3.9 x 10

-5

Table 3: Setting range for setpoints

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6.3.2 Setting up an alarm profile for setpoints
You can set up how you are acoustically made aware of measurement results during
measurements.
►

Requirements> Setpoints > Setpoint alarm

Alarm profile Pinpoint

Alarm profile Setpoint

Alarm profile Trigger

Recommended, for

The pitch level is

If the selected setpoint isprecise leak localization.

proportional to the leakage exceeded, then a two-pitch

The sound of the acoustic

rate.

signal is issued.

No soundsignal changes its
frequency within a window
around the setpoint.
Setpoint undercut-

No soundSetpoint exceeded-

Signal tone with increasing Two-tone signal
frequency

Acoustic tracing of the< 1/10 Setpoint:

measurement result

Low frequency-->1/10 setpoint up to 10 ×
setpoint:
Rising frequency> 10 × setpoint:
High frequency

6.3.3 Setting up the sniffer probe►
Key configuration> Set Up > Sniffer line

You can change between both setpoints via the button on the sniffer probe.
This function can be switched either on or off: "Setpoint" or "Off".
Regarding setpoints see “Setting setpoints [} 45]“.
To replace the setpoints see “Measuring [} 52]“.

Light brightness

You can adjust the general brightness of the light of the sniffer probe in several steps.

Light Alarm function

Light when exceeding the setpoint. There are 3 options regarding the settings:
Off, Brighter, Flashing.

6.3.4 Setting up the gas for the SMART sniffer line
If you use a SMART sniffer line then several different gases can be sniffed. R22, R32,
R134a, R404A, R407C, R410A, R1234yf and R1234ze gases are preset. In addition
you can also choose 3 further gases from a list of gases that the device can verify.

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Preset gases

Operation | 6

Select preset gas
1
2

> Gas
Set the desired gas.
ð If you have internally calibrated a preset gas and are switching over toanother preset gas then recalibration is not required.
ð If you have externally calibrated a preset gas and are switching over toanother preset gas then the device prompts you to calibrate.

User-defined gases

Enter name for user defined gas
You can enter a maximum of 3 additional gases of your choice, provided that thesecan be verified by the device. You can obtain more information about this fromINFICON by request.

1
2> Setup > Advanced setup > SMART user gases
Enter the desired name under <Name user gas 1> or <Name user gas 2> or<Name User gas 3>.

ð

You can set the values for the user defined gas.

Set values for the user defined gas
Option 1: Calibrate the device with the desired gas using an external calibration leak.

1
2

> Gas
Set the desired user-defined gas.
ð The calibration factor should be set to "0" in the settings window under"Factor user gas".

3

Then calibration with the external calibration leak can be carried out, see“Calibrate with external calibration leak [} 50]“.

Option 2: Calibrate the device with the desired gas without an external calibration leak.
ü You have an internal COOL-Check as the basis for calibration with the refrigerant
R134a.
ü You know the calibration factor for automatic deviation correction. For most gases
the required calibration factors from INFICON can be used.

1

> Gas

2

Set the desired user-defined gas.

3

In the setting window under "Factor user gas" enter the calibration factor which
you received from INFICON.
3

ð When carrying out the unit calculation of user gases in mbar l/s and Pa m /s
an average molecular weight of 96 is assumed. If this is not accurate enoughthen calibrate externally using a test leakage value in the corresponding unit.

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4

Then calibration with the internal COOL-Check can be carried out, see“Calibration with an internal COOL-Check [} 49]“.

6.3.5 Verifying R290 with the sniffer line for R600a/R290
It is also possible to verify R290 (propane) with a sniffer line for R600a.
Switching on the note►on the R290

Activate the option to display an additional information text in the status line of themeasurement

measurement screen for the R290 measurement.

Further preparations> Gas

Selection

Display in status line

R600a

R600a

R290

R290 @ R600a

Also note the following:
The measuring sensitivity for R290 is approx. 7% higher than for R600a.
You have the option of• calibrating with an external calibration leak with R290 to avoid overly high displaysor• calibrating with an external calibration leak with R600a.
If sniffing with the R290 then the displayed measurement results will be 7% too high.
It is therefore recommended to also set the setpoint 7% higher than for sniffing with
the R600a.
If the calibration has been carried out in g/a, for example, after switching to the units
3

mbar l/s or Pa m /s, the measured values are inaccurate. When converting units from
R600a to R290, an average molecular weight of 51 g/mol is assumed for both gases.
► For the greatest possible accuracy, you should therefore calibrate directly in thedesired unit. Details of leakage rates in various units can be found in theacceptance test certificate for the calibrated leak.

6.3.6 Calibrating
6.3.6.1 Time and type of calibration
The device should be calibrated daily and after every operator change.

HLD6000 with one PLUS sniffer line
An HLD6000 to which a PLUS sniffer line is connected must typically be in operation
for at least 30 minutes. Only then are all filter and measuring characteristics achieved.

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Operation | 6

Calibration is also required after the following actions:• Changing the sniffer line (at least 20 minutes waiting time after connecting a PLUS
sniffer line)• Switching the sniffer probe• Switching between the gases• Request for calibration by the system

If you insert a COOL-Check calibration leak then this is the easiest method to calibrate
the device.
Insert the COOL-Check into the base plate of the device, see “Change calibration leak
(SMART only) [} 74]“.
The leakage rate of the COOL-Check is temperature compensated and thus makes
the accuracy required for calibration possible. The COOL-Check calibration leakcontains R134a.
The most accurate calibration is achieved with the external calibration leak. The
calibration leaks apply to one gas each and are temperature resistant.
When using a sniffer line for R744 (CO2) or a sniffer line for R600a/R290 thencalibration can only take place with one external calibration leak.
The gas that leaks from the calibration leak is carried away by strong air currents.
Keep this in mind when, for example, a fan blower is standing in your surroundings.
Strong air currents provide false results when calibrating.
If you have assembled an extension hose for the sniffer tip then before calibrating with
the internal COOL-Check insert a centering ring to make the calibration opening on
the device smaller, see “Using an extension hose for a sniffer tip [} 31]“. The centeringring is contained in the shipment of a set with extension hoses for the sniffer tip.
Calibrate the device at least five minutes after switching it on. After the warm-up
phase it is ensured that the device calibrates optimally.

6.3.6.2 Calibration with an internal COOL-Check
A COOL-Check has a life of about 2 years. It is announced on the basic unit that thelife of the COOL-Check is running short 3 months before this time has elapsed. For
this reason never keep a supply of COOL-Checks. Store the COOL-Check in a cool,dry place. See also "Change calibration leak (SMART only) [} 74]".

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Fig. 12: Display when calibrating internally1

To calibrate the device with the internal COOL-Check, switch to themeasurement display

2.

There are 2 options:ð If you are prompted to calibrate then lead the sniffer tip into the calibration
opening at the front of the basic unit. Calibration takes place automatically.
ð If you are not prompted to calibrate, but wish to do so anyway then lead thesniffer tip into the calibration opening at the front of the basic unit whilst
holding down the button on the sniffer probe. Calibration takes place
automatically.
If the button on the sniffer probe is not pressed then the calibration is only
checked , see “Checking the calibration with an internal COOL-Check[} 51]“.

3

Keep the sniffer line still and straight during calibration.

ð

The display shows individual calibration phases and informs you whether or not
calibration was successful.

6.3.6.3 Calibrate with external calibration leak
The gas that leaks from the calibration leak is carried away by strong air currents.
Keep this in mind when, for example, a fan blower is standing in your surroundings.
Strong air currents provide false results when calibrating.

1
2> Setup > Calibration leak externalEnter the leakage rate to calibrate for the tracer gas and confirm using.

Details of leakage rates in various units can be found in the acceptance test
certificate for the calibrated leak.
ð Alternatively, set the desired leakage rate via the calibration display on thetouchscreen, see also the following picture and step 5.

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Operation | 6

3

Switch to measurement screen

4

For external calibration, select.
.

Fig. 13: Display for external calibration

5

If you wish to change the displayed leakage rate (in this example: 12.3 g/a) thenthis can be done after pressing a finger on this value. For more information see"Assembly of the touchscreen [} 15]".

6

Hold the sniffer tip to the opening of the external test leak and start thecalibration by pressing the green button on the touch screen or alternatively bypressing the button on the sniffer probe.

7

Hold the sniffer line still and straight as long as the device is calibrating.

ðThe display shows individual calibration phases and informs you whether or not
calibration was successful.

6.3.6.4 Checking the calibration with an internal COOL-Check
The calibration can also be checked without changing calibration values. You can findout whether calibration is necessary.

1

Switch to measurement display.

2

Lead the sniffer tip into the calibration opening on the front of the basic unit
without pressing the button on the sniffer probe.

3

Hold the sniffer line still and straight as long as the device is checking thecalibration.
ð A message appears stating whether the calibration is OK or whether thedevice requires recalibration.
ð When the corresponding message appears on the measurement screen thenpress the button on the sniffer probe to calibrate.

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6.4 Measuring
WARNING
Risk of electric shock from live parts
Electrical voltages can be transmitted via the sniffer probe and cause damage toproperty or personal injury.
► Do not touch live parts with the sniffer probe.
► Disconnect electrically operated test objects from the mains before starting the leaktest and secure them against being restarted without authorization.

WARNING
Risk of eye damage
LEDs generate a bundled light that can damage your eyes.
► Do not look into the LEDs from a short distance or for longer periods of time.

CAUTION
Risk of electric shock from sucked liquids
Sucked up liquids can trigger short circuits and cause property damage or personal
injury.
► Do not suck up liquids into the device.
► Use the water conservation tip in humid environments.

ü A sniffer line is connected to the basic unit.
ü The device has started up and is warmed up, see "Switch ON [} 34]". An HLD6000
to which a PLUS sniffer line is connected must typically operate for at least 30
minutes to ensure full sensitivity.
ü The device is calibrated, see "Time and type of calibration [} 48]".
ü You have configured the measurement settings required for your measurement, see"Settings for the measurements [} 45]".
ü For difficult to reach places, you have used an extended and optionally flexible
sniffer tip, see "Using flexible sniffer tip [} 30]".
ü Alternatively, you have an extension hose mounted on the front of your sniffer tip,see "Using an extension hose for a sniffer tip [} 31]".

1

Hold the sniffer tip close to the potential leak.
ð The tip must touch the test object.

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Operation | 62

If you want to test a weld seam or similar, you must guide the tip along the pathat a speed of less than 2.5 cm/s.

3

When you check a spot, hold the sniffer line to it for least 1 second.

4

If you have activated the button function on the sniffer probe, see “Setting up thesniffer probe [} 46]“, then you have the following options:ð If the button is not pressed on the sniffer probe: Measurement takes setpoint
1 into consideration,
ð If the button is pressed on the sniffer probe: Measurement takes setpoint 2
into consideration.

If you have activated the "Screenshot" function, see "Switching the "Screenshot"
function on or off [} 43]", save a screenshot by pressing the button on the sniffer
probe.
If the button function is enabled on the sniffer probe at this time, the screenshot is also
saved when switching to setpoint 2.
If there is a leak, it will be reported in the displays with LEDs in the handle and depending on your settings - also accompanied by an acoustic signal.

6.5 Measurement data
6.5.1 Measurement data recording
You can save measurement data as files in TXT format. The device creates a new
TXT file every hour.
There is approx. 16 MB of free internal memory available. This is sufficient whensetting up a 500 ms recording interval for approx. 24 hours.
Alternatively, measured data can be saved on a USB stick up to 32 GB (formatted in
the FAT file system).

Starting recording1> Recorder > Recorder settingsð Alternatively, when on the touchscreen select the button2.

Select from the following settings:"Memory location": "USB" or "internal""Record interval": "100 ms", "200 ms", "500 ms", "1 s", "2 s" or "5s"3

If "USB" is selected as the memory location then connect a USB stick with theUSB port on the device.

4

Select the "On" button under "Data Record".

5

Start data recording by selecting the button

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INFICONð If the device is switched off or the USB stick is removed from the USB
memory location without finishing the data record then the data for the current
hour being recorded is lost.

Stopping recording1> Recorder > Recorder settingsð Alternatively, when on the touchscreen select the button

2

Press the "Off" button under "Data Record".

3

Stop data recording by selecting the button.

.

6.5.2 Evaluating measured data
A file with measurement data is structured as follows:

For example// Record file: \L0000001.txt// Created by HLD6000CU V0.11.02.18681// HLD6000CU Ser.-No.: 00000000000// HLD6000 Ser.-No.: 00000000000// HLD6000MB V0.22.06(1.04.00)// Probe V1.00// Probe Ser.-No.: HLD5000 probe// Probe Type: SMART (R134A)// IO1000 V0.05.00(0.02.02)// IO1000 Ser.-No.: 00000000000// BM1000 not connected// Start time: 23.06.2014 08:58:25
Time Leakrate[g/a] Status
0.0 1.82E-02 MEASURE
0.5 1.82E-02 MEASURE
1.0 4.16E-03 MEASURE
1.5 1.29E-02 MEASURE
2.0 0.00E+00 MEASURE
2.5 1.02E-02 MEASURE
3.0 1.75E-03 MEASURE
3.5 3.43E-03 MEASURE
4.0 3.43E-03 MEASURE
4.5 0.00E+00 MEASURE
5.0 8.20E-03 MEASURE
5.5 1.71E-02 MEASURE
6.0 1.52E-02 MEASURE

In the example shown the data record started on 06/23/2014 at 8:58:25. From thisstart time onwards a measurement result was recorded every 500 milliseconds.
-2

1.82E-02 means 1.82 x 10 as the leakage rate per year.
The following status entries are possible:
Status entry

Meaning

UNKNOWN

Unknown, as, e.g., there is nocommunication

RUNUP

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Operation | 6

Status entry

Meaning

STANDBY

Standby

MEASURE

Measuring

ERROR (xxx)

Error (error number)

WARNING (xxx)

Warning (warning number)

CAL

Calibration

6.5.3 Transferring measured data from the internal memory toa USB stick
You can transfer measured data from the internal memory to a connected USB stick.

1
2

Connect a USB stick with the USB port on the device.
> Recorder > Copy

3

Select the files you wish to copy.

4

Confirm your selection with.

6.5.4 Deleting measurement data
If the internal memory has no more available space for the data record then measured
data can be deleted.

1> Recorder > Delete

2

Select the files you wish to delete.

3

Confirm your selection with.

6.6 Standby
The device switches to idle mode when you select the

button in the measurement

display of the device.
Either pressing the

button or pressing the button on the sniffer probe will reactivate

the device.
If the device was in standby mode for more than 25 seconds, you can activate thedevice by moving the sniffer line.

6.7 Diagnosis
To the list of active warnings►> Active Warnings

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Service
The service menu is password-protected. You can configure settings in the Service
menu only after completing a special training course from the INFICON service
department.

Histories
1> Histories > Error And Warning History

2> Histories > Calibration History

Update►> Update

For further information on how to proceed with an update, see "Updating the software[} 59]".

6.8 Retrieve information about the device
It is possible to call up information regarding the parameters set and the operation
modes of the device.

1

Select the navigation button

2

Make a selection by pressing one of the following buttons:.

- Basic unit
- COOL-Check- I/O module- Parameter list
- Sniffer line
- Operating unit
- Bus moduleð The stored device-specific information is displayed.

3

View the desired information. These include, for example
ð under "Basic Unit" there is information regarding the software version, theserial number of the device, the operating hours and the interior housing
temperature,ð under "COOL-Check" there is information regarding the leakage ratedepending on temperature and on the remaining time of use available,
ð under "Sniffer Line" there is information regarding the software version, theserial number and the gas used,ð under "Operating Unit" there is information regarding the operating systemand the software version.

4

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To view all information, press on the page numbers displayed below.

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Operation | 6

6.9 Parameter list
It is possible to display all settings for the device. For changes the necessary
permissions are required, see "Access to the settings [} 41]".
With the aid of the parameter list several changes can be carried out in one area
without navigating through various menu trees, see "Menu path [} 82]".

1> Parameter List
ð Alternatively, select “> Parameters > Parameter List".

2

To change individual parameters, press on an entry on the touchscreen.

3

Either confirm changes withor reject them with the

button.

The following parameters are displayed:• Analog output upper limit, see "Setting the upper scale value for 10 V of theanalog output [} 39]”
• Display off after, see "Setting the display [} 36]"
• Display brightness, see "Setting the display [} 36]"
• Diagram maximum value (log.), see "Setting the display [} 36]"
• Diagram maximum value (lin.), see "Setting the display [} 36]"
• Display upper limit (lin.), see "Setting the display [} 36]"
• Display upper limit (log.), see "Setting the display [} 36]"
• Display unit leakage rate, see "Setting the display [} 36]"
• Auto scale, see "Setting the display [} 36]"
• Bus module address, see "Setting a bus module address [} 41]"
• Data record, see "Measurement data recording [} 53]"
• Date, see "Setting date and time [} 35]"
• Diagram of the leakage rate, see "Setting the display [} 36]"
• Factor user gas 1, see "Setting up the gas for the SMART sniffer line [} 46]"
• Factor user gas 2, see "Setting up the gas for the SMART sniffer line [} 46]"
• Factor user gas 3, see "Setting up the gas for the SMART sniffer line [} 46]"
• Error information operator, see "Setup scope of error messages [} 41]"
• Error information supervisor, see "Setup scope of error messages [} 41]"
• Filter change request, see "Setting the filter change request [} 38]"
• Filter change interval, see "Setting the filter change request [} 38]"
• Gas of R600a sniffer line, see "Verifying R290 with the sniffer line for R600a/R290[} 48]"

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INFICON• Gas of SMART sniffer line, see "Setting up the gas for the SMART sniffer line[} 46]"• I/O module protocol, see "I/O module [} 38]"
• Auto standby interval, see "Setting auto standby [} 36]"
• Calibration request interval, see "Set time interval for calibration request [} 37]"
• Calibration factor, see "Calibrating [} 48]" (can only be changed by Service)• Config. Analog output 1 - 2, see "Configuring analog outputs [} 38]"
• Configuration PLC Outputs 1 - 8, see "Configuring digital outputs [} 39]"
• Configuration PLC Inputs 1 - 10, see "Configure digital inputs [} 40]"
• Volume, see "Adjust volume [} 36]"
• Leakage rate setpoint 1, see "Setting setpoints [} 45]"
• Leakage rate setpoint 2, see "Setting setpoints [} 45]"
• Show measured value, see "Setting the display [} 36]"
• Module at M12 connector, see "I/O module [} 38]"
• Name user gas 1, see "Setting up the gas for the SMART sniffer line [} 46]"
• Name user gas 2, see "Setting up the gas for the SMART sniffer line [} 46]"
• Name user gas 3, see "Setting up the gas for the SMART sniffer line [} 46]"
• Phase, see "Calibrating [} 48]” (changeable by service)• Calibration leak external, see "Calibrate with external calibration leak [} 50]"
• Interface unit leakage rate, see "Setting the interface unit [} 40]"
• Sniffer light alarm configuration, see "Setting up the sniffer probe [} 46]"
• Sniffer light brightness, see "Setting up the sniffer probe [} 46]"
• Probe key configuration, see "Setting up the sniffer probe [} 46]"
• Setpoint audio alarm, see "Setting up an alarm profile for setpoints [} 46]"
• Screenshot with probe key, see "Switching the "Screenshot" function on or off[} 43]”• Record interval, see "Measurement data [} 53]"
• Memory location, see "Measurement data [} 53]"
• Language, see "Setting the language [} 35]"
• Time, see "Setting date and time [} 35]"
• Show warnings, see " Warning and error messages [} 63]" (can only be changed
by Service)• Value axis decades, see "Setting the display [} 36]"
• Value axis grid, see "Setting the display [} 36]"
• Time axis scale, see "Setting the display [} 36]"58 / 90

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Operation | 6

6.10 Resetting to factory settings
You can reset the device to the factory settings, separately for the settings of theoperating unit, the basic unit or the parameter access level.

Loss of settings and access rights
After resetting to factory settings only the manufacturer factory settings are in thememory of the device. The software of the device is not reset when restoring thefactory settings.

1
2> Parameter > Reset
Make your choice:ð If you want to reset operating unit settings such as display settings, press the"Reset" button next to the "Operating unit settings". See also “Factory settings[} 23]“.
ð For example, if you want to reset measurement settings such as setpoints,press the "Reset" button next to the "Basic unit settings". See also “Factory
settings [} 23]“.
ð If you want to restore the factory settings for access, press the "Reset" button
next to "Parameter access level". See also “Factory settings [} 23]“, Table 2.
ð To reset the device to the factory settings, press all "Reset" buttons one after
the other.

See also
2 Save parameters [} 43]

6.11 Updating the software
Software updates from INFICON are installed with the aid of a USB stick. To the
update function of the device:►> Update

An update is possible,• if one or several updates are available on the USB stick, but only one update pertype at most (basic unit, operating unit, sniffer line, I/O module),• if in the case of the "sniffer line" or the "I/O module" these parts are also
connected free of disturbances and have an update function.
The corresponding buttons in the update menu such as "Basic Unit", "Operating Unit","Sniffer Line" and "I/O Module" are active and can be activated individually.

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Inactive buttons can be recognized as they are in gray.

NOTICE
Data loss due to an aborted connection► Do not switch off the device and do not remove the USB flash drive while thesoftware is being updated!

► Switch the device off and back on after a software update has taken place.

6.11.1 Updating the software of the basic unit
The software is included in the file named ”Flash_HLD6000_Main_Vxx.xx.xxx.bin”.

1

Copy the file into the main directory of a USB flash drive.

2

Connect the USB flash drive to the USB port on the device.

3> Update > Basic Unit
ð The display shows information on the current and the new software as well ason the current boot loader.

4

Check the version information.

5

Select the "Start" button to start the update.

6

Do not switch off the device and do not remove the USB flash drive while thesoftware is being updated!

7

Follow the instructions on the touchscreen and wait until the update is complete.

8

If the system displays warning 104 or 106, close it with.

6.11.2 Updating the software of the operating unit
The software is included in 2 files named HLD6000CU_IFC_Vx.xx.xx.exe and
HLD6000CU_IFC_Vx.xx.xx.button.

1

Copy the files into the main directory of a USB stick.

2

Connect the USB flash drive to the USB port on the device.

3> Update > Operating Unit
ð The display shows information on the current and the new software version.

4

Check the version information.

5

Select the "Start" button to start the update.
ð Do not switch off the device and do not remove the USB flash drive while thesoftware is being updated!

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Follow the instructions on the touchscreen and wait until the update is complete.

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Operation | 6

6.11.3 Updating the software of the sniffer line
The software on the HLD6000 sniffer line can be updated from the basic unit provided
that the sniffer line is connected and works perfectly.
The software is included in the file named ”Flash_HLD6000_Probe_Vxx.xx.xxx.bin”.

1

Copy the file into the main directory of a USB flash drive.

2

Connect the USB flash drive to the USB port on the device.

3> Update > Sniffer Lineð The display shows information on the current and the new software as well ason the current boot loader.

4

Check the version information.

5

Select the "Start" button to start the update.
ð Do not switch off the device and do not remove the USB flash drive while thesoftware is being updated!

6.11.4 Updating the software of the I/O module
The software on the I/O module can be updated from the HLD6000 provided that the
I / O - module is connected and works perfectly.
The software is included in the file named ”Flash_IO1000_Vxx.xx.xxx.bin”.

1

Copy the file into the main directory of a USB flash drive.

2

Connect the USB flash drive to the USB port on the device.

3> Update > I/O Moduleð The display shows information on the current and the new software as well ason the current boot loader.

4

Check the version information.

5

Select the "Start" button to start the update.
ð Do not switch off the device and do not remove the USB flash drive while thesoftware is being updated!

6

Follow the instructions on the touchscreen and wait until the update is complete.
The following tips are shown after selecting the "Start" button on thetouchscreen:ð Connect and switch on the IO1000.
ð Activate boot mode (switch DIP S2.3 on and off once).
ð When the STATUS LED flashes green, press OK.

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INFICON6.12 Switch OFF
You can switch off the device at the mains switch at any time. The parameters set in
the device remain saved.

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Warning and error messages | 7

7 Warning and error messages
During operation, the display shows information that helps you operate the device.
Measurement values are displayed along with current device modes, operating
instructions as well as warnings and error messages.
The device is equipped with extensive self-diagnostic functions. If the electronics
detect a faulty state, the device will show this as far as possible on the display and willinterrupt operation when necessary.
Warnings

Warnings warn of device states that can impair the accuracy of measurements.
Operation of the instrument is not interrupted.
Pressing the "X" button acknowledges the warning.

Error messages

Errors are events that the device cannot correct itself and that force interruption of its
operation. The error message consists of a number and a descriptive text.
If you have eliminated the cause of the error, then start operation again by pressing
the button.

The following table displays all the warnings and error messages. It states possible
causes for the malfunction and instructions on troubleshooting.

No.

Message

Possible error sources

Troubleshooting

Basic unit EEPROM defective.

Contact INFICON customer service.

• A new parameter was• Confirm the warning.

1xx system error
W102

Timeout of EEPROM
basic unit

W104

An EEPROM parameteris initializing

introduced by a software
update.
• If the message occurs
constantly during running up,
the EEPROM on the basic unit

• Check whether the factory
settings correspond with the newparameter of your application.
• Contact INFICON customer
service.

is defective.
W106

EEPROM parameter
initializing• A software update introduced
new parameters.
• The motherboard was
replaced.
• If the message occurs• Confirm the warning.
• Check whether the settingscorrespond with your application.
• Please contact INFICON
customer service

constantly during running up,
the EEPROM on the basic unit
is defective.
E107

Internal IIC

Internal defectcommunication error

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Please contact INFICON customer
service

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7 | Warning and error messages

No.
W110

Message
Clock not set

INFICON

Possible error sources

Troubleshooting

Clock jumper not set, battery

Contact INFICON customer service.

empty or clock defective.
W111

Many EEPROM write• Within the last 6 minutes too

cycles within the last 6

many write commands wereminutessent to the device from anexternal controller• Check the programming of yourexternal control• Change settings only ifnecessary• Too many settings werechanged within the last 6
minutes
W122

W125

W126

No response from bus

Connection to BUS module

Check the connection to the BUS

moduleinterrupted

module.

I/O module no longer

Connection to I/O module was

Check the connection to the I/O

connected

interrupted.

module.

Protocol not supported

The I/O module software does not

Make a software update of the I/O

by I/O module software

support the selected HLD5000

module to a newer version.

protocol.
W127

E130

Wrong bootloader

The boot loader software is notversioncompatible with the application.

Sniffer line not

The sniffer line cannot be

connected

addressed by the basic unit.

Contact INFICON customer service.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

E131

E132

E133

E134

Wrong parameter in the

The parameters stored in thesniffer line

sniffer line are wrong.

Unsupported old sniffer

An old sniffer line is connectedlinewhich is not supported.

EEPROM error in sniffer

The EEPROM of the sniffer line islinedefective

Protocol error while

The interface to the sniffer line iscommunicating with the

not working correctly.

sniffer line

Contact INFICON customer service.

Use a current sniffer line.

Contact INFICON customer service.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

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INFICONNo.
E135

Warning and error messages | 7

Message

Possible error sources

Troubleshooting

Check sum error while• The interface to the sniffer line

• Check the connection of thecommunicating withdoes not function reliably.

sniffer line with the basic unit

• Possible electrical sources of(disconnect and reconnect; ifsniffer line

disturbance close by.

possible try a different snifferline).
• Eliminate sources of disturbance• If the problem persists, contact
the INFICON customer service.

E136

No answer from sniffer

The interface to the sniffer line isline

not working correctly.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

E137

Sniffer line reset• The sniffer line has reset itself.

• Eliminate sources of disturbance• Possible electrical sources of• Check the connection of the

disturbance close by.

sniffer line with the basic unit

• The sniffer line is not(disconnect and reconnect; ifconnected correctly.

possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

E138

E139

W140

Check sum error in

The EEPROM of the sniffer line

sniffer line EEPROM

has incorrect data or is defective.

Empty EEPROM in the

The EEPROM of the sniffer line

sniffer line

has no data or is defective.

Acceleration of the probe• The sniffer line is not lying still.

was permanently too• Sniffer line defective.

high within the last 5

Contact INFICON customer service.

• Place the sniffer line on asteadier surface.
• Contact INFICON customer

minutes
E141

Contact INFICON customer service.

service.

Probe / sensor mismatch The EEPROM of the sniffer line

Contact INFICON customer service.

has incorrect data or is defective.
W151

No communication with

Internal connection problems

operating unit

between the basic unit and theContact INFICON customer service.

operating unit.
W153

Software of the

Software of the operating unit isInstall the latest operating unit

operating unit isoutdated

softwareoutdated

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7 | Warning and error messages

No.
W163

Message

INFICON

Possible error sources

Troubleshooting

COOL-Check is not

COOL-Check not connected or not• Connect a COOL-Check,connected

properly connected.

otherwise confirm the warningand calibrate externally.
• Check the COOL-Checkconnection.

W164

Checksum error in
COOL-Check• The COOL-Check is notconnected correctly.

• Check the COOL-Checkconnection.

• The COOL-Check or the basic
unit is defective.

• Check the connection of the
COOL-Check to basic unit
(separate and reconnect; try
another COOL-Check, if
possible).
• If the problem persists, contact
the INFICON customer service.

E165

Timeout of EEPROM
COOL-Check• The COOL-Check is notconnected correctly.

• Check the COOL-Checkconnection• The COOL-Check or the basic
unit is defective.

• Check the connection of the
COOL-Check to basic unit
(separate and reconnect; try
another COOL-Check, if
possible).
• If the problem persists, contact
the INFICON customer service.

W166

Audio amplifier is faulty

Error in the internal audio amplifier Contact INFICON customer service.

2xx voltage error
W220

Voltage +24V out of
range• Line error on the M12 socket or
the module connected there.
• Internal defect.

W230

Voltage +3.3V out of• Check the connections.
• Contact INFICON customer
service.

Internal defect.

Contact INFICON customer service.

Voltage +12V out of• Sniffer line defective.

• Check the connection of therange• Internal defect.

range
W240

sniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

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INFICON

Warning and error messages | 7

No.

Message

Possible error sources

Troubleshooting

W241

Voltage -12V out of• Sniffer line defective.

• Check the connection of therange• Internal defect.

sniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W250

Voltage +5V out ofInternal defectContact INFICON customer service.

Sniffer line defective.

• Check the connection of the

range
W253

Wrong sniffer line
voltagesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

3xx Measurement system error
W322

Lamp voltage out ofrange• Sniffer line connection or sniffer
line is defective.
• Internal defect in the basic unit.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W324

Lamp current out ofrange• Sniffer line connection or infra-• Check the connection of the

red source in the sniffer line issniffer line with the basic unit

defective.

(disconnect and reconnect; if• Internal defect in the basic unit.

possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W363

Sensitivity too low• Optical cell is contaminated• Depending on the quantity ofwith water vapor.

water inside the optical cell, let• The optical cell is dirty

the HLD6000 run between one• The sensor in the sniffer line isdefective.

minute and two hours to clean
the optical cell.
• If the problem persists, contact
the INFICON customer service.

W364

Sensitivity too highSniffer line defective.

Contact INFICON customer service.

5xx Flow and pressure errors

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7 | Warning and error messages

INFICONNo.

Message

Possible error sources

Troubleshooting

W543

Flow in the sniffer line

• Filter in the sniffer tip is clogged• Change the filters, see also

is too low• Sniffer tip is clogged or"Replacing the filter plates[} 71]" and "Cleaning thedefective• Internal filter of sniffer line
blocked (only PLUS sniffer line)

calibration opening [} 72]".
• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W544

Valve does not toggle Internal defect of the sniffer line.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W545

Flow at measuring
line too low• The filter in the sniffer tip is
clogged.

• Replace the filters• Check the connection of the• Sniffer tip is clogged or
defective.

sniffer line with the basic unit
(disconnect and reconnect; if• Internal filter of sniffer line
blocked (only PLUS sniffer line)

possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W546

Leak at measuringline• The filter in the sniffer tip is
clogged.

• Check the plug and screw• Leak or defect in the sniffer tip
or the sniffer line.

• Replace the filters.

connections.
• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

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INFICON

Warning and error messages | 7

No.

Message

Possible error sources

Troubleshooting

W547

Flow at reference line

• Filter in the sniffer tip is• Replace the filters.

too low

clogged.
• The sniffer tip is clogged or
defective.

• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W548

Leak at reference line

• The filter in the sniffer tip is
clogged.
• Leak or defect in the sniffer tip
or the sniffer line.

• Replace the filters• Check the plug and screw
connections.
• Check the connection of thesniffer line with the basic unit
(disconnect and reconnect; if
possible try a different snifferline).
• If the problem persists, contact
the INFICON customer service.

W549

Measuring and• Poor calibration.

• Recalibrate the device.

reference line are• Internal defect on the sniffer• Contact INFICON customer

swappedline.

service.

6xx Calibration errors
W630

Calibration request

Calibration out of date or no longer• Recalibrate the device.

applicable.

• Select a suitable interval in themenu for the calibration request.

W631

W632

Light barrier

The light barrier in the calibration

Avoid direct light and sunlight to theoverdriven

opening gets too much light.

calibration opening.

Light barrier blocked

Dust has accumulated in the• Switch the instrument off.

during run-up

calibration opening and is• Blow out the calibration opening

interrupting the light barrier.

with clean compressed air.
• Restart the device.
If this does not work, then calibrate
externally with the COOL-Check or
an external calibration leak.

7xx Temperature errors
E709

Mainboard

The temperature sensor is

Please contact INFICON customer

temperature too low

defective

service

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7 | Warning and error messages

INFICONNo.

Message

Possible error sources

Troubleshooting

W710

Temperature main

• The ambient temperature is too• Decrease the temperatureboard too highhigh.

around the device.

• The fan is defective or blocked.

• Clean the ventilation openings or
replace the filter plates.
• Contact INFICON customer
service.

E711

Temperature mainboard far too high

• The ambient temperature is too
high.

• Switch off the device and allow it
to cool down.

• The fan is defective or blocked.

• Decrease the temperaturearound the device.
• Clean the ventilation openings or
replace the filter plates.
• Contact INFICON customer
service.

W730

Temperature COOLCheck out of range• The basic unit is standing on a
hot surface.

• Remove the device from the hot
surface.

• The temperature around themain unit is too high or too low.

• Decrease or increase thetemperature around the device.

9xx Maintenance information
W902

COOL-Check is• The COOL-Check is empty.

• Change the COOL-Check.

almost empty• The basic unit is set to a wrong• Set the basic unit to the current

date.
W903

date.

COOL-Check is• The COOL-Check is empty.

• Change the COOL-Check.

empty• The basic unit is set to a wrong• Set the basic unit to the current

date.
W904

date.

Replace the filter

The filter of sniffer tip should be• Replace the filters.

holder at sniffer tipchanged.

• Select a suitable interval in the"Filter change request" menu.

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INFICON

Maintenance | 8

8 MaintenanceCarry out maintenance work on the device in accordance with the following
description.

DANGER
Life threatening hazard from electric shock
High voltages are inside the device. Touching parts where electrical voltage is present
can result in death.
► Disconnect the device from the power supply prior to any maintenance work.
► Ensure that the electrical supply cannot be switched back on unintentionally.
A Phillips-tip screwdriver is needed for some maintenance work.

8.1 Basic unit
8.1.1 Replacing the filter plates
Spare filter plates

Order no. 200 005 506

Required tools

Screwdriver

Two filter plates on the base of the device filter dust out of the sucked-in air. If thefilters are not replaced regularly then they become clogged. Functioning filters are
required to cool the device.
For this reason, check the filter plates frequently for dirt.

HLD6000-Operating-instructions-kinb43en1-05-(2107)

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8 | Maintenance

INFICON

Fig. 14: View from below

1 Screws for holding the cover for the filters

DANGER
Life threatening hazard from electric shock► Disconnect the device from the power supply prior to any maintenance work.

1

Make sure that the device is disconnected from the power supply.

2

Turn the device carefully to its side.

3

Loosen the two screws in the middle of the filter holder, see figure above (viewfrom below).

4

Remove the filter plates.

5

Clean the filter plates depending on the degree of pollution (e.g. with clean,compressed air or a brush) or replace the filter plates.

6

Reinstall the filter plates.

7

Tighten the screws in the middle of the filter holder.

8.1.2 Cleaning the calibration opening
A light barrier can be found in the calibration opening on the front of the basic unit, see"Basic unit [} 13]", (front view).

72 / 90

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INFICON

Maintenance | 8► To prevent interruption of the light barrier due to pollution, blow out the calibration
frequently with clean, compressed air.

8.1.3 Replacing the fuses
The fuse holder of the device can be found beneath a cover alongside the mains plugat the back, .see "Basic unit [} 13]", (rear view).
Replace the fuses as follows:

DANGER
Life threatening hazard from electric shock► Disconnect the device from the power supply prior to any maintenance work.

1

Make sure that the device is disconnected from the power supply.

2

Carefully pull the cover out of the device with the fuses attached beneath until
the fuse holder can be tipped over to one side.

3

Remove the fuses and check them for any damage.

4

If necessary, replace the fuses. The two fuses used must be exactly the same,see "Technical specifications [} 21]".

5

Press the fuse holder along with the fuses back into the starting position until
the cover locks into place.

8.1.4 Cleaning the device
The housing of the device is composed of synthetic material.

1

Switch off the device and disconnect from the mains.

2

When cleaning the housing, use an agent accepted for synthetic surfaces (forexample a light household cleaner). Do not use any solvents that attack
synthetic materials.

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8 | Maintenance

INFICON

8.1.5 Change calibration leak (SMART only)
COOL-Check

Order no. 511-010

Required tools

None

Note on the biennial maintenance cycle: This time of use is reduced after prolonged
storage.

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INFICON

Maintenance | 8

Lifetime of COOL-Checks
A COOL-Check has a lifetime of about 2 years. It is announced on the basic unit thatthe life of the COOL-Check is running short 3 months before this time has elapsed.
For this reason never keep a supply of COOL-Checks. Store the COOL-Check in acool, dry place.
Due to residues of the refrigerant, an old COOL check can still be under highpressure. An expired COOL-Check must therefore be disposed of in compliance withall environmental protection regulations. You can send it to INFICON or to yoursupplier for disposal.

8.2 Sniffer line
NOTICE
Material damage from compressed airCompressed air can damage tine inside of the sniffer line.
► Never try to clean the probe or the filter holder with compressed air.
The following filters are installed in the sniffer line (Standard and PLUS) of the device:• Filter holder with fine filters in the sniffer tip,
• Filter block with fine filters at the base of the sniffer tip.

Fig. 15: The filters in the sniffer line

1 Filter block2 Guide pin
3 Union nut
4 Sniffer tip
5 Filter holder
A sniffer line PLUS has another filter built into the handle, which does not need to be
renewed by the customer. If you still receive an error message about the PLUS filter,
contact customer service.

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8 | Maintenance

INFICON

8.2.1 Replacing the filter holder (all sniffer lines)
Filter holder (20 units)

Order no. 511-027

Required tools

None

Replace the filter holder regularly after 40 operating hours. The fine filters in the sniffer
tip are built into the filter holder, see "Sniffer line [} 75]", (The filters in the sniffer line).

1

Switch the instrument off.

2

Unscrew the filter holder from the sniffer tip.

3

Screw a new filter holder into position.

To receive an automatic request to change the filter after 40 operating hours, activate
this function in the device settings (see "Setting the filter change request [} 38]". Whenthe filter holder has been changed and the request is confirmed then this function isreset. The request then reappears after 40 hours.
Regardless of the elapsed time, the device issues a warning or error message in caseof pollution.

8.2.2 Replacing the filter block (all sniffer lines)
Filter block for the sniffer tip (20 units)

Order no. 511-018

Required tools

None

Change the filter block with the integrated fine filters at least 1 x per month.
The filter block can be found at the base of the sniffer tip, see "Sniffer line [} 75]", (Thefilters in the sniffer line).

1

Switch the instrument off.

2

Loosen the cap nut at the lower end of the sniffer tip and separate the sniffer tip
from the probe handle.

3

Pull the filter block out of the base of the sniffer tip.

4

Insert a new filter block into position.

5

Attach the sniffer tip back onto the probe handle and tighten the cap nut at thelower end of the sniffer tip.

8.3 Sending for repair or maintenance
You can send in your device to INFICON so it can be maintained or repaired. For
further information regarding this topic see "Sending in the device [} 78]".

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INFICON

Maintenance | 8

8.4 Maintenance table
Maintenance cycle

Personnel

Additional information

Two-yearly

Operating personnel

8.1.5

Change calibration leak (SMART only)

If soiled

Operating personnel

8.1.1

Replacing the filter plates

8.2.2

Replacing the filter block (all sniffer lines)

8.2.1

Replacing the filter holder (all sniffer lines)

40 hOperating personnel

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9 | Decommissioning

INFICON

9 Decommissioning
9.1 Disposing of the device
The operator can dispose of the device or it can be sent to INFICON.
The device consists of materials that can be recycled. This option should be exercised
to prevent waste and also to protect the environment.
During disposal, observe the environmental and safety regulations of your country.

9.2 Sending in the device
WARNING
Danger due to harmful substances
Contaminated devices could endanger the health. The contamination declaration
serves to protect all persons who come into contact with the device.
► Fill in the declaration of contamination completely.

1

Please do not hesitate to contact the manufacturer and send a completed
declaration of contamination before sending anything to us.
ð You will then receive a return number.

2

Use the original packaging when returning.

3

Before sending the device, attach a copy of the completed contamination
declaration. See below.

78 / 90

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INFICON

HLD6000-Operating-instructions-kinb43en1-05-(2107)

Decommissioning | 979 / 90

10 | Appendix

INFICON

10 Appendix
10.1 Accessories and spare parts
Order no.
Basic unit
Filter plate 133x55x3mm, 10 units

200 005 506

Sniffer line standard
R744 (CO2)511-045

R600a/R290

511-048

SMART (gas family of the HFC refrigerant)

511-047

PLUS sniffer line
R600a/R290 PLUS

511-148

SMART PLUS (gas family of the HFC refrigerant)

511-147

100 mm long, rigid, includes 6 filter holders and 5

511-021

Sniffer tip

filter blocks
400 mm long, bent, includes 6 filter holders and 5

511-022

filter blocks
400 mm long, flexible, includes 6 filter holders and

511-024

5 filter blocks
Extension hoses for the sniffer tip
400 mm, flexible (20 units), including 1 centering511-020

ring and 1 adapter
400 mm, 45° angled (20 units), including 1

511-029

centering ring and 1 adapter
Filter for the sniffer tip
Filter holder for the sniffer tip (20 units)511-027

Filter block for the sniffer tip (20 units)511-018

Extension of the sniffer line, 4.8 m

511-040

S-TL adapter for CO2 calibration, including 1 WK31/2 filter

511-042and 1 plastic hose, 2 m
Water conservation tip

511-025

COOL-Check calibration leak for SMART

511-010External calibration leaks for individual coolants

80 / 90

R744 (CO2), leakage rate 2 - 5 g/a

122 32

R744 (CO2), leakage rate 10 -14 g/a

122 75

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INFICON

Appendix | 10

R600a, leakage rate 3 - 5 g/a

122 21

R290, leakage rate 7 - 8 g/a

122 31

I/O module560-310

BM1000 Profibus module560-315

BM1000 PROFINET IO module560-316

BM1000 Device Net module560-317

BM1000 Ethernet/IP module560-318

Data cable LD 2 m

560-332

Data cable LD 5 m

560-335

Data cable LD 10 m

560-340

ModuleHLD6000-Operating-instructions-kinb43en1-05-(2107)

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10 | Appendix

INFICON

10.2 Menu path

10.2.1 Diagnosis
1> Active Warnings

2> Update3> Update > Operating Unit

4

> Update > Basic Unit

5

> Update > I/O Module

6> Update > Sniffer Line7

> Histories > Error And Warning History

8> Histories > Calibration History

10.2.2 Settings

82 / 90

1> Access Ctrl. > Operator

2> Access Ctrl. > Supervisor

3> Access Ctrl. > Supervisor > PIN Assign

4> Setup > Language

5> Setup > Request

6> Setup > Auto Standby

7> Setup > General > Date and Time8

> Setup > Advanced setup > Error information

9> Setup > Advanced setup > SMART user gases

10> Setup > Calibration leak external

11> Set Up > Sniffer line

12

> Display Settings

13> Display settings > Screenshot

14

> Gas

15

> Volume

16> Parameter > Load17

> Parameter > Parameter list18

> Parameter > Parameter access level19> Parameter > Reset

20> Parameter > Save

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INFICON

Appendix | 1021

> Recorder > Recorder settings

22> Recorder > Copy

23

> Recorder > Delete

24> Setup > Interfaces > Bus module > Adress

25> Setup > Interfaces > Device selection

26> Setup > Interfaces > I/O module > Analog scale

27> Setup > Interfaces > I/O module > Analog outputs

28> Setup > Interfaces > I/O module > PLC outputs

29> Setup > Interfaces > I/O module > PLC inputs

30> Setup > Interfaces > I/O module > Units

31> Setup > Interfaces > I/O module > Protocol

32> Setpoints > Leakage Rate Setpoint 1

33> Setpoints > Leakage Rate Setpoint 2

34> Setpoints > Setpoint alarm10.2.3 Information
1> Bus module

2> COOL-Check3> Operating unit

4

> Basic unit

5

> I/O module

6> Parameter List

7

> Sniffer line

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10 | Appendix

INFICON

10.3 CE Declaration of Conformity

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INFICON

Appendix | 10

10.4 RoHS

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IndexINFICON

Index
A

F

Access authorization

25

Factor user gas

47

Access controls

41

Function symbols

15

Access rights

41

Accessories and spare parts

80

Adjust volume

36

Alarm profile

46

H
Histories

56

I

B
Basic settings

35

Bus module40

I/O module

38

M
C

MeasureCalibrate

Procedure48

External calibration leak

50

Touchscreen

18

Measurement data

Calibrating
Check calibration

51

COOL-Check

75

52

Delete55

evaluating

54

recording

53

Transfer to a USB stick55

Menu path

Calibrating the touchscreen

18

Change calibration leak74

Connecting a PC

33

N

Connecting the sniffer line

27

Name user gas

82

47

COOL-Checkchange74

Lifetime

75

Creating screenshots
Cross sensitivity

43, 53

P
Parameter
List

57

Load

43

Save

43

PIN assign

42

12

D
Declaration of Contamination
Dimensions

78, 7921

E

R
Replacing the sniffer tip

29

Restore factory settings

59

Error messages

63

Return78

Exchanging the sniffer line

28

RoHS

85

Extension hose

31

86 / 90

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INFICON

Index

S
Scope of delivery

11

Setting setpoints

45

Settings for the measurements

45

SMART sniffer line

46

User-defined gas

47

Sniffer handle

20

Sniffer line PLUS

12Storage

11

T
Technical data

21

Touchscreen

15

U
Updating the software

59

USB stick recording

53

Using a USB stick

32

Using calibration leaks

32

W
Water conservation sniffer probe

HLD6000-Operating-instructions-kinb43en1-05-(2107)30

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IndexINFICON88 / 90

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