SmartSight
Operating manual

Document

Asyril_SMARTSIGHT_Operating_Manual_EN
000.100.530

VersionD2

Date

8.06.2019

SmartSight
Operating manual
Table of Contents

Version: D2

Table of Contents
TABLE OF CONTENTS ................................................................................................................................................ 2
1.

INTRODUCTION ................................................................................................................................................ 4
1.1.

GENERAL INFORMATION ............................................................................................................................ 4

1.2.

SAFETY INSTRUCTIONS ............................................................................................................................. 5

1.2.1.

General instructions ............................................................................................................................. 5

1.2.2.

Specific instructions ............................................................................................................................. 5

1.3.
2.

DESCRIPTION ................................................................................................................................................... 7
2.1.

PRODUCT OVERVIEW ................................................................................................................................. 7

2.2.

GENERAL CHARACTERISTICS .................................................................................................................... 9

2.2.1.

Vision specifications ........................................................................................................................... 10

2.2.2.

General characteristics ...................................................................................................................... 13

2.2.3.

Architecture ......................................................................................................................................... 15

2.3.

Diagrams of basic configurations ..................................................................................................... 16

2.3.2.

Control unit .......................................................................................................................................... 21

2.3.3.

EasyConnect Box ............................................................................................................................... 24
MECHANICAL INTERFACES....................................................................................................................... 30

2.4.1.

Control unit .......................................................................................................................................... 30

2.4.2.

EasyConnect Box ............................................................................................................................... 30

2.4.3.

Vision Kit .............................................................................................................................................. 32

2.4.4.

Asycube ............................................................................................................................................... 34

2.5.

4.

ELECTRICAL INTERFACES ........................................................................................................................ 16

2.3.1.

2.4.

3.

WARRANTY INFORMATION ......................................................................................................................... 6

ACCESSORIES AND OPTIONAL MODULES ................................................................................................. 35

2.5.1.

Lighting ................................................................................................................................................ 35

2.5.2.

Control camera ................................................................................................................................... 40

2.5.3.

Switch for multi-Asycube connection ............................................................................................... 41

2.5.4.

Calibration plate .................................................................................................................................. 41

TRANSPORTATION, HANDLING AND INSTALLATION......................................................................... 46
3.1.

PACKAGING OF THE PRODUCT, TRANSPORTATION AND HANDLING .......................................................... 46

3.2.

UNPACKING INSTRUCTIONS ..................................................................................................................... 46

3.3.

INSTALLATION AND STORAGE ENVIRONMENT ........................................................................................... 46

3.3.1.

Installation environment..................................................................................................................... 46

3.3.2.

Storage environment.......................................................................................................................... 47

MAINTENANCE AND REPAIR ..................................................................................................................... 48
4.1.
4.1.1.

SAFETY INSTRUCTIONS ........................................................................................................................... 48
General instructions ........................................................................................................................... 48

4.2.

PERSONNEL RESPONSIBLE FOR MAINTENANCE OR REPAIR OPERATIONS ................................................ 48

4.3.

MAINTENANCE ......................................................................................................................................... 49

4.3.1.
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4.3.2.

Version: D2

General maintenance ........................................................................................................................ 49

4.4.

REPAIRS .................................................................................................................................................. 50

4.5.

TECHNICAL SUPPORT ............................................................................................................................. 51

4.5.1.

For a better service … ....................................................................................................................... 51

4.5.2.

Contact................................................................................................................................................. 51

REVISION TABLE ....................................................................................................................................................... 52000.100.530

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SmartSight
Operating manual
Introduction

1.

Introduction

1.1.

General information

Version: D2

This document is the property of Asyril S.A.; it may not be reproduced, modified or communicated, in whole
or in part, without our prior written authorisation. For the purposes of product improvement, Asyril SA
reserves the right to modify any information contained in this document without prior notice. Before using
the product, please read this entire document in order to ensure that the product is used correctly.
However, if you encounter difficulties when using the product, do not hesitate to contact our customer
service department.
In this manual, the safety information that must be respected is split into three types: "Danger", "Important"and "Note". These messages are identified as follows:
DANGER!
Failure to observe this instruction may result in serious physical injury.
DANGER!
This instruction identifies an electrical hazard. Failure to respect this instruction may result inelectrocution or serious physical injury due to an electric shock.
IMPORTANT !
Failure to respect this instruction may result in serious damage to equipment.
NOTE:
The reader's attention is drawn to this point in order to ensure that the product is used correctly.
However, failure to respect this instruction does not pose a danger.
Reference …
For more information on a specific topic, the reader is invited to refer to another manual or another pageof the current manual.
IMPORTANT !
Asyril cannot be held liable for damage to property or injuries to people caused by failure to follow the
instructions specified in the "Safety instructions" paragraph. It is the customer's responsibility to informthe personnel concerned.
NOTE:
All dimensions and measurements in this manual are expressed in millimetres (mm)000.100.530

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Introduction

1.2.

Safety instructions

1.2.1.

General instructions

Version: D2

DANGER!
Check that the power supplies and other cables are disconnected from the unit before
performing any maintenance operations.
DANGER!
Only qualified personnel (trained by Asyril) are authorised to use this product.
DANGER!
Do not unscrew the system's electrical boxes or protective covers. Serious injury or death could
result from an electric shock. Only authorised Asyril SA personnel are allowed to access theseparts of the system for maintenance or for repair.
DANGER!
Never disconnect or connect the system cables without being sure that it is switched off.
DANGER!
Modifications to the product are not permitted. Unauthorised modifications could lead to a
malfunction, fire and physical injury, etc.
DANGER!
In the event of a power outage, the product must be stopped. Failure to respect this instruction
may result in the product restarting accidentally.
DANGER!
Do not use the product in an environment in which it may come into contact with water or oil.

1.2.1.1. Disposal
When the product reaches the end of its service life, it must disposed of in accordance with regulations
concerning industrial waste.
NOTE:
All applicable laws, regulations, and standards must be observed when disposing of the product.

1.2.2.

Specific instructions

1.2.2.1. Personal Protective Equipment (PPE)For safety reasons, operators must wear the following safety equipment when using the product:

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Safety goggles when using the Asycube backlight without the diffuser installed. (LED lighting
equivalent to class 1 compared to lasers)

NOTE:
It is the client's responsibility to install visual signs informing of the potential dangers and to provide theassociated protective equipment.

1.3.

Warranty information
You will find all warranty information (scope, term, etc.) under the general terms of sale.

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SmartSight
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Description

2.

Description

2.1.

Product overview

Version: D2

SmartSight is Asyril’s intelligent visual part-detection system, ensuring straightforward integration of any
Asycube flexible feeder system with any industrial robot brand. SmartSight makes the implementation ofhigh-performance flexible feeder systems as simple as setting up conventional feeder systems.

Capable of controlling up to 4 cameras and feeder systems, SmartSight is able to control the movements ofparts, ensuring their optimal separation and distribution on the platform. The location of the parts to bepicked is then provided to the robot or industrial controller via Ethernet. The system can be easily
programmed thanks to Asyril’s intuitive user interface.

Figure 2-1: SmartSight: How it works

SmartSight comprises Asyril’s powerful visual part-detection and feeder-management software installed on
an industrial PC (1) as well as an optimally configured Asycube (2) and vision kit (3) including camera andlens, as well as all necessary cabling (see Figure 2-2 for a general illustration of the SmartSight content).

The basic configuration contains one camera over one Asycube. However the system is built to allow more
complex configurations with several cameras and feeders that can, or not, work independently and whichparameters (recipe) can be saved and loaded on a common basis. Alternative configurations forfunctionalities such as control part presence, position in gripper, placing position are available on demand.
Some standard configurations are described in this document (see 2.3.1 Diagrams of basic configurations).

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Description

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Cabling Kit Camera

3. Vision Kit

5. Frontlight
Cable frontlight

2. Feeder
4. EasyConnect Box
Cabling kit Asycube

Power

Cabling kit EasyConnectBox

1. Control Unit

Figure 2-2: general content of the SmartSight

NOTE:
Software and hardware can only be configured by Asyril.

For further information on wiring the components, see chapter "0Electrical interfaces".
NOTE:
A front light might be necessary depending on the application. This option is described in 2.5.1 and canbe ordered with the SmartSight components. In this documentation, diffuse on-axis lighting (DOAL)
always represents the front light type, but it could be replaced with another kind of lighting depending on
the specific application.

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Description

2.2.

Version: D2

General characteristics
IMPORTANT !
Never try to use the product outside its specifications. Failure to respect these specifications willinvalidate the product warranty.

SmartSight
Description
Maximum numberof cameras per control unit
Maximum numberof Asycubes per control unit
Type of camera

Intelligent visual part detection system for any Asycube flexible
feeders
4 (see chapter 2.3.2)1

8 (see chapter 2.3.2)1
12MPx/5MPx/1.6MPx
See information in Table 2-2
Diagonal of 40, 50, 80, 240, 380 or 530 mm
See information in Table 2-1: vision kits available

Field of view

Short and long distance available
See information in Table 2-1: vision kits available
Working Distance

1 backlight integrated in the Asycube
Number of lighting devices

1 optional additional front light per camera(additional and other lighting devices available on request,
up to 4 in total per camera)

Type of materials detectable

Component positionand orientation detection
Easy configurationof a new recipe
Examples of use

Metal, jewels, ceramics, glass, semiconductors, polymer.
All geometries.
X, Y, Rz
Pitch & toss
(subject to conditions)
Simple recipe changeover and new part programming
Part localisation and smart feeder management
Monitoring part presence, position in gripper, placing position

1 Restrictions may apply to the availability of Ethernet communication ports

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Description

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2.2.1. Vision specifications
2.2.1.1. Standard Vision kits
The vision kit contains one camera and the corresponding lens to fulfil a determined field of view andworking distance. The available vision kits are listed in Table 2-1: vision kits available. To choose the optimal vision kit for your application, the following criteria have to be determined:-

Size of the feeder system (Asycube)-

Detection limit: see Table 2-3 for detailed information. Using this value and the geometry of theparts in your applications, you can define the necessary resolution to be associated with the image
pixel size in Table 2-1: vision kits available-

Working distance: short and long working distances are available depending on the manipulator andthe machine size.

-

The field of view is defined as the inner edge of the plate frame. It corresponds to the minimal area
necessary to control an Asycube. As consequences, the working distance and image pixel sizevalues are the minimal ones.

e

AsycubField of view

Diagonal of
feeder plate

CameraHeightWidthimage pixel

[mm]

[mm]

size [µm]

5 MPx

30

25

12

12 MPx

48

35

12

(FoV)
40

50

50

80

80

240

240

5 MPx

46

39

19

1.6 MPx

47

35

33

12 MPx

73

53

17

5 MPx

67

56

27

1.6 MPx

71

53

50

12 MPx

205

150

48

5 MPx

195

163

80

1.6 MPx

380
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380

Equivalent

200

150

139

12 MPx

356

260

87

5 MPx

330

277

127

1.6 MPx

346

260

240

Working Distance

Focal

[mm]

lengthSmall FoV

390

90

370

90

Short

300

50

Long

580

90

490

50

540

90

Short

430

50

Long

800

90

Short

380

25

Long

730

50

Short

530

35

Long

760

50

Short

600

25

Long

840

35

Short

510

12

Long

860

20

Short

640

25

Long

900

35

Short

610

16

Long

980

25

Short

570

8

Long

1060

15

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Description

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Field of viewe

Asycub

Diagonal of
feeder plate

Camera(FoV)
12 MPx

530

5 MPx

530

1.6 MPx

Equivalent

HeightWidthimage pixel

[mm]

[mm]

size [µm]

506

371

124

443
495

371
371

181
344

Working Distance

Focal

[mm]

length

Short

890

25

Long

1280

35

Short

840

16

Long

1320

25

Short

800

8

Long

1520

15

Numberof pixels

Sensor size

Pixel size

Number of pixels[µm]

Height

Width

12MPx

1.1”

3.45

4096

3000

5MPx

2/3”

3.45

2448

2048

1,6MPx1/2.9"

3.45

1440

1080

Table 2-2: camera specifications

000.100.530

Working Distance

Table 2-1: vision kits available

Figure 2-3: Working distance definition

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2.2.1.2. Detection limit
In order to define a detection limit associated with your application, two situations must be determined:-

Either you want to locate a precise detail (for example, to check whether a part is present on the surface of the Asycube
and get its position, or to locate a detail (e.g. a hole) on a part, etc.). In this case, the detail must be greater than 20
pixels in size to achieve quarter pixel localisation accuracy.

-

Or you only want to check the presence or absence of a component without actually locating it, in this case, a size of 10
pixels is sufficient.
Table 2-3 indicates the minimum size of a part or specific detail in order for them to be accurately located or
detected.
Size of partP [pixels]

P < 20 px

P > 20 px

Size of detail
D [pixels]PP

D < 10 px

10 px < D < 20 px

D > 20 px

P

PP

Example

D

D

DPart localisation¼ px accuracy¼ px accuracy¼ px accuracy¼ px accuracy

Detail detection

Detail location¼ px accuracy
Table 2-3: Detection limit

The pixel-millimetre conversion depends on the field of view as well as the resolution of the camera. The
corresponding value for each vision kit is indicated in Table 2-1: vision kits available.

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Description

2.2.2.

Version: D2

General characteristics

2.2.2.1. Control unit
The control unit is delivered with OS and software configured and ready to be used. The Cognex dongle
key, delivered in the package, has to be connected all the time to allow correct function of the system.

Figure 2-4: control unit
Characteristic

Value

Dimensions (mm)See Figure 2-20

Power supply

24 VDC/75 W

Windows protection

The

ControlUnit(partitionC)isprotected

with

the

EWF

from

WindowsEmbedded. When enable, the Control Unit can be turned off without
shutdown (No UPS is needed). Any changes on the partition C: will beerased at the next restart of the pc.
Note that the partition D: is not protected, as recipes must be saved on it. For
this reason, switching off the control unit during or just after a recipe-saving
operation may corrupt the data.
BackupThe system partition and the data directory of the Control Unit are saved on a
CF card placed inside the control unit. This backup can then be used torestore as fast as possible the system in case of a system failure (Harddisk
failure). A backup is created at delivery time and can be launched manuallyat any time.

2.2.2.2. EasyConnect Box
The EasyConnect Box allows fast and easy connexions of all devices. One EasyConnect Box is dedicatedto each camera and allows up to 2 lighting devices and 1 Asycube to be controlled with additional backlightsynchronisation.

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Figure 2-5: EasyConnect Box
Characteristics

Value

Dimensions [mm] (W x H x L)

170 x 54 x 128

Asycube connexion

1x Data (Ethernet)
1x Power
1x Backlight synchronization

Camera connexion

1x Data (GiGE)
1x Power and I/OIllumination devices connexion

2x output for external light
1x additional output for an Asycube backlight synchronization

Control unit connexion

2x Ethernet to camera and Asycube

Power

1x input for all connected device (camera, Asycube, lights)

NOTE:
The standard cameras delivered in the SmartSight allow synchronizing up to 2 illumination devices.
Specific camera might synchronize up to 4 lighting systems, but this feature has to be specified at theorder.

2.2.2.3. Cables
All cables for connecting the various peripherals to the EasyConnect Box can be ordered from Asyril.
As the EasyConnect Box might be located either near the Asycube/camera module or near the control unit,
different cable lengths are available.
All cables are equipped with connectors on both ends, except the power cable for the EasyConnect Box,
which has floating conductors.
Characteristics

Value

length2 m, 5 m, 7.5 m (see table below)

Ethernet cables

Cat. 6 minimum for camera and control unit

Mechanical

There is no suitable cable for the cable chains.

Available lengths

2m

5m

Cable kit AsycubexxCable kit Camera

x

x

x

Front light cable

x

x

x

EasyConnect Box cable kit

x

x

x

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NOTE:
No power supply is delivered with the SmartSight: a 24 V DC power supply must be connected to each
EasyConnect Box and to the control unit (only the connector is supplied with the control unit; the cablemust be screwed to the connector by the integrator).
For further information on wiring the components, see chapter "Electrical interfaces Electrical interfaces ".
For further information on dimensions, see chapter “2.4 Mechanical interfaces”

2.2.3. Architecture
The logical architecture of the SmartSight contains a “cell” level and a “module” level. The “module” level
allows the role of each camera and associated feeder module to be defined. The “cell” level allows to groupthe module parameterization in a common recipe and to start/stop all of them together. Inversely defining
the modules in different cells allows working independently with each of them. Figure 2-6 shows anexample of configuration and illustrates the “cell” and “module” levels. The Programming Guide relates
detailed information about addressing each of the levels and components.

Figure 2-6: example of architectures of SmartSight: (in purple) the basic configuration with one
camera/feeder module and (whole image) with two feeder modules/camera and one module
containing a control camera, but separated over two different working cells (see the Programming
Guide for more information about addressing each of the levels, but an example is shown in italics
with the corresponding component addresses).

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2.3.

Version: D2

Electrical interfaces

2.3.1. Diagrams of basic configurations
In the basic configuration, there is one camera on one Asycube. One or two optional front lights can be
added (a camera with four IOs is required to work with the second front light).
Cell 1 / Module 1 à a[0]/c[0]/m[0]CustomermachineCamera
RJ45 Comm.
Power

Power

RJ45 Process
RJ45 Remote
Ext. Light 1
CONTROL UNIT
SMARTSIGHT

EasyConnect Box

RJ45 Camera

Ext. Light 1

Asycube 50/80/240

Asycube 530

Power

Asycube 50/80/240

Asycube50/80/240

RJ45 Asycube

Asycube 1

Backlight
RJ45 Comm.

Power - Asycube 530

Power

Not provided
Std configuration
Optional

Figure 2-7: General diagram of basic configuration
The customer provides the 24 VDC supply for the whole system.
The supply and communication cables can be ordered in different lengths depending on how the machine
will be integrated on the customer's premises.
For further information on connector and powering the components, see the chapter “2.3.3 EasyConnect
Box”

NOTE:
Any Ethernet cable connecting a camera or Control unit must be category 6.
IMPORTANT !
-Before the product is powered on, check that your voltage specifications correspond to those of
the product.

-

Never disconnect the power cables when the system is in operation. Always switch off themachine before disconnecting the cables.

IMPORTANT !
Ensure that no production program or saving recipe is in operation when the machine is being stopped.

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2.3.1.1. Double basic configuration
This configuration connects two times the basic one to the same Control Unit. Two cameras are connected
to two AsyCubes.

CustomermachineCell 1 / Module 1 à a[0]/c[0]/m[0]Not provided
Std configuration
Optional

Cell 1 / Module 2 à a[0]/c[0]/m[1]or Cell 2 / Module 1 à a[0]/c[1]/m[0] *Camera 1

Camera 2

RJ45 Comm.

RJ45 Comm.

Power

Power

Power

RJ45 Process
RJ45 Remote
Ext. Light 1
CONTROL UNIT
SMARTSIGHT

Ext. Light 1

EasyConnect Box 1

RJ45 Camera 1

EasyConnect Box 2

Ext. Light 1

RJ45 Asycube 1Ext. Light 1

Power - Asycube 530 (1)Asycube 50/80/240

Backlight
RJ45 Comm.

Asycube 50/80/240

Asycube50/80/240
Asycube 1

Asycube 530

Asycube 50/80/240

Asycube50/80/240
Asycube 530

Power

Asycube 50/80/240

RJ45 Camera 2
RJ45 Asycube 2Power

Asycube 2

Backlight
RJ45 Comm.
Power

Power
Power - Asycube 530 (2)* If the two AsyCubes/Cameras modules are linked toeach other (i.e. in the same station), they are in thesame cell.
Otherwise, if the two AsyCubes/Cameras module arecompletely separate, they are in separate cells.

Figure 2-8: General diagram of double basic configuration

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2.3.1.2. Triple basic configuration
This configuration connects three times the basic one to the same Control Unit. There is three times
one camera on an Asycube. In this case, all Asycubes are connected on the same Ethernet port via aswitch (see 2.5.3).

Figure 2-9: General diagram of triple basic configuration

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2.3.1.3. Basic configuration and a control camera
This configuration is the basic one and an additional control camera. This camera can be used for:-Check the presence of the part (i.e. after pick on the Asycube)-

Measure the position of the part in the gripper to be more precise in the place process.

The control camera is not dedicated to measurement or quality inspection operations.
CustomermachineCell 1 / Module 2 à a[0]/c[0]/m[1]or Cell 2 / Module 1 à a[0]/c[1]/m[0] *Cell 1 / Module 1 à a[0]/c[0]/m[0]Not provided
Std configuration
Optional

CameraControl camera

RJ45 Comm.

RJ45 Comm.

Power

Power

Power

RJ45 Process
RJ45 Remote
Ext. Light 1
CONTROL UNIT
SMARTSIGHT

Ext. Light 1

EasyConnect Box

EasyConnect Box

RJ45 Camera

Ext. Light 1Ext. Light 1

RJ45 Asycube

Asycube 50/80/240

Asycube 530

Power

Asycube 50/80/240

Asycube50/80/240

RJ45 Control camera

Asycube 1

Backlight
RJ45 Comm.
Power

Power - Asycube 530* If the control camera is used linked to the Asycube
module (i.e. to control the part after pick), they are in
the same cell.
Otherwise, if the control camera is used completely
without link to the Asycube module, they are in his
own cell.

Power

Figure 2-10: General diagram of basic configuration and a control camera
The module with the Asycube and the module with the control camera are usually used in the samecell. The control camera can be moved out in another cell if the control process is not linked to the partdispensed by the Asycube.

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2.3.1.4. Basic configuration with a second Asycube
This configuration corresponds to one camera controlling tow Asycubes. The connection corresponds tothe basic case for the camera and the first Asycube. The second Asycube is connected directly to thecontrol unit and power supply, but its backlight synchronisation is connected via the EasyConnect Box.

This case corresponds to a camera looking on two Asycubes or to a camera moving on two Asycubes.

Cell 1 / Module 1 à a[0]/c[0]/m[0]CustomermachineNot provided
Std configuration
Optional

Camera
RJ45 Comm.
Power

Power

RJ45 Process
RJ45 Remote
Ext. Light 1Ext. Light 1

RJ45 Asycube (1)Ext. Light 2

Asycube 1

Asycube 2 Backlight

Power

Power

Power - Asycube 530 (2)Backlight

Backlight
RJ45 Comm.

Power - Asycube 530 (1)Asycube 2

RJ45 Comm.

Asycube 50/80/240

Asycube 530

Asycube50/80/240

RJ45 Asycube (2)PowerExt. Light 1

EasyConnect Box

RJ45 Camera

Asycube 50/80/240

CONTROL UNIT
SMARTSIGHT

Figure 2-11: General diagram of basic configuration with a second Asycube

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2.3.2.

Version: D2

Control unit

2.3.2.1. General description

Puissance

Périphérique2
Périphérique 4 Réseau client
Périphérique 3

Contrôleur client

Périphérique 1

Figure 2-12: Control unit Ethernet connections
NOTE:
When using 4 cameras, the customer’s network is no more available but will support the Asycubes
communication through a switch. Each device port (1 to 4) is then connected to a camera.

2.3.2.2. PowerThe connector provided must be connected to a power supply (not supplied by Asyril) with the following
characteristics:

Characteristics

Value

Voltage

24VDC

Power

75 W
Table 2-4: Control unit power supply

2.3.2.3. Ethernet TCP/IP configuration
The Control unit has 6 Ethernet ports which are assigned like this:000.100.530-

One Ethernet port for communication with the customer’s controller.

-

One Ethernet port for external connection with the customer’s network.

-

4 other Ethernet ports for devices (Asycubes and cameras).

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All the ports are configured by Asyril for the Asycubes and the cameras, depending on the options
chosen. The table below shows the IP addresses for the ports to be used by the customer:
Ethernet port

IP Address

Subnet Mask

Customer’s

DHCP (dynamic host configuration protocol)

dynamic

192.168.0.70 (can be changed)

255.255.255.0

network
Customer’s
controller
Table 2-5: IP addresses for customer
The table below gives information on the Ethernet connection from the Control unit to the various
devices for standard configurations:➢ Basic configuration (Figure 2-7)
Ethernet port

Device connected

IP Address

Subnet Mask

Device 1

Asycube 1

192.168.127.1

255.255.255.0

Device 2

Camera 1

192.168.21.1

255.255.255.0

Device 3
Device 4
Table 2-6: IP addresses for devices in basic configuration➢ Double basic configuration (Figure 2-8)
Ethernet port

Device connected

IP Address

Subnet Mask

Device 1

Asycube 1

192.168.127.1

255.255.255.0

Device 2

Camera 1

192.168.21.1

255.255.255.0

Device 3

Asycube 2

192.168.128.1

255.255.255.0

Device 4

Camera 2

192.168.22.1

255.255.255.0

Table 2-7: IP addresses for devices in double basic configuration➢ Triple basic configuration (Figure 2-9)
Ethernet port

Device connected

IP Address

Subnet Mask

Device 1

Asycubes (to a switch)

192.168.127.1

255.255.255.0

Device 2

Camera 1

192.168.21.1

255.255.255.0

Device 3

Camera 2

192.168.22.1

255.255.255.0

Device 4

Camera 3

192.168.23.1

255.255.255.0

Table 2-8: IP addresses for devices in triple basic configuration
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Version: D2➢ Basic configuration and a control camera (Figure 2-10)
Ethernet port

Device connected

IP Address

Subnet Mask

Device 1

Asycube 1

192.168.127.1

255.255.255.0

Device 2

Camera 1

192.168.21.1

255.255.255.0

Device 3

Camera 2

192.168.22.1

255.255.255.0

Device 4
Table 2-9: IP addresses for devices in basic configuration and a control camera➢ Basic configuration with a second Asycube (Figure 2-11)
Ethernet port

Device connected

IP Address

Subnet Mask

Device 1

Asycube 1

192.168.127.1

255.255.255.0

Device 2

Camera 1

192.168.21.1

255.255.255.0

Device 3

Asycube 2

192.168.128.1

255.255.255.0

Device 4
Table 2-10: IP addresses for devices in basic configuration with a second Asycube

2.3.2.4. Connection to the Human-Machine interface (HMI)
The graphic interface is installed on the control unit. Interaction is via a keyboard, mouse and screen(supplied by the customer) connected to the control unit.

The screen must have the following minimum specifications:Characteristic

Value

Resolution

1280 x 1024

Table 2-11: optimal resolution for the HMI screen

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2.3.3.

Version: D2

EasyConnect Box

2.3.3.1. Overview
The electrical interfaces to the Easy
Connect Box are as follows:(A)

Asycube Power connection (output)(B)

Backlight synchronization of Asycube 1

(A)

(B)

(C) (D) (E) (F)

(I)

(J)

(G)

(H)

(output)(C)

Asycube Ethernet connection (output
RJ45 to the Asycube)(D)

Backlight synchronization of Asycube 2(output, not used for std configuration).

(E)

Camera Ethernet connection (output
RJ45 to the camera)(F)

Camera Power (output) and I/O (input)
connection(G)

External light 2 (output)(H)

External light 1 (output)(I)

Easy Connect Box Power connection(input)(J)

Camera Ethernet connection (input RJ45

K

from the controller)(K)

Asycube Ethernet connection (input RJ45
from the controller)

000.100.530

Figure 2-13: Electrical interfaces of the EasyConnect
Box

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2.3.3.2. Power connection
IMPORTANT !
-Before supplying power to the EasyConnect Box, check that your distribution voltage is the sameas the nominal voltage.

-

Never connect/disconnect the power cables if the machine is turned on.

-

Use PELV (protected extra-low voltage) nominal voltage.

Pin

Signal description(1)

PELV 24 V DC

(2)

0 V GND S-Power(3)

PELV 24 V DC S-Power(4)

0 V GND S-Power(5)

24VDC PELV power(6)

0 V GND power

(7)

EARTH

(7)

S-Power
(2)

(3)

(4)

(1)

(6)

(5)

Connector type (on EasyConnect Box side):M16, 7 Poles, male

In

case

of

all

functionsworkingsimultaneously (Asycube, camera, external
lights), the current increases to 15A.
Figure 2-14: power connection

Characteristic

Value

Voltage+24V DC + 5%

Current Power

5A

Current S-Power

Up to 10A

IMPORTANT !
-S-Power is the safety power. This 24V supplies the Asycube (see the documentation of the
Asycube) and the external lights. Switching OFF this 24V allows to be sure that all lights
stay OFF (e.g. to secure IR backlight danger). Consequently, a 24-V signal must be
applied to the S-Power to be able to use the lights. If the connected lights consume morethan 2 A, both S-Power connections must be used to ensure that the current in the pin is
not too high.

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2.3.3.3. Asycube Power connection
IMPORTANT !
-Before supplying power to the Asycube, check that your distribution voltage is the same as thenominal voltage.

-

Never connect/disconnect the power cable of the Asycube if the machine is on.

-

Use PELV (protected extra-low voltage) nominal voltage.

Pin

Signal description

(3)

(1)

PELV 24 V DC S-Power(2)

0 V GND S-Power(3)

24VDC PELV Power(4)

0 V GND power

(5)

EARTH

(2)
(1)

(4)
(5)

Connector type on EasyConnect Box
side:
M16, 7 Poles, female

In

case

of

simultaneouslyallfunctions(vibration,

workingbacklight,

outputs), the current increases to 8A.

Figure 2-15: power connection

Characteristic

Value

Voltage+24V DC + 5%

Current Power

5A

Current S-Power

3A

IMPORTANT !
-S-Power is the safety power. This 24V supplies the backlight and the digital outputs.
Switching OFF this 24V allows to be sure that the backlight and the outputs stay OFF (e.g.
to secure IR backlight danger). Consequently, a 24-V signal must be applied to the SPower to be able to use the backlight.

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2.3.3.4. Camera Power connection
IMPORTANT !
-Before supplying power to the camera, check that your distribution voltage is the same as thenominal voltage.

-

Never connect/disconnect the power cable of the camera if the machine is turned on.

-

Use PELV (protected extra-low voltage) nominal voltage.

Pin

Signal description(1)

0 V GND power(2)

24VDC PELV Power

(7)

OUT1

(8)

OUT2

(11)

OUT3 only with 4-output

(12)

(7)

(8)

(11)

(2)

(1)

camera(12)

OUT4 only with 4-output
cameraConnector type on Easy Connect Box side:
HIROSE HR10A-10P-12S

Characteristic

Value

Voltage+24V DC + 5%

Current Power

0.13A

Figure 2-16: power connection

IMPORTANT !
-To use the backlight synchronisation of the Asycube 2 and/or the external light 2, you need
the camera with 4 outputs (non-standard). Ask Asyril sale office to order this component.

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2.3.3.5. Ethernet connections RJ45

The communications with the controller, theAsycube and the camera are established bystandard Ethernet communication via RJ45 ports(A). The EasyConnect Box has no IP address, it
is only a gateway.
(A) To the Control unit for Asycube(B) To Asycube(C) To Control Unit for Camera(D) To Camera

NOTE:
Ethernet cable (C) and (D) connecting a(A) (B)(C) (D)camera and Control unit must be category 6.
Figure 2-17: Ethernet connection RJ45

2.3.3.6. Backlight Synchronization connection to Asycube 1 and Asycube 2(4)

A standard M8 3-pin cable is used tosynchronise the camera's image acquisition

(3)

(1)

with the Asycube backlight. This cable must beconnected as follows:
Pin

Waveform(1)

Not wired(3)

0 V GND(4)+24VDC pulse(illumination synch.)

Connector type on Easy Connect Box side:
M8, 3P, female

Figure 2-18: Backlight synchronization Asycube 1 andAsycube 2
IMPORTANT !
-To use the backlight synchronisation of the Asycube 2 and/or the external light 2, you need
the camera with 4 outputs (non-standard). Ask Asyril sale office to order this component.

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2.3.3.7. External light 1 and 2 connections

A standard M12 4-pin cable is used to connect
theexternal

light.

This

cable

must

be

(4)
(3)

(5)

connected as follows:
Pin

Waveform(1)

24 V DC(2)(1)

S-Power (3.5 A max.)(2)

0 V GND S-Power(3)

0 V GND S-Power(4)

24VDC pulse (max.3.5A)(5)

Not wired

Connector type on Easy Connect Box side:
M12, 5P, female

Figure 2-19: External light 1 and 2

NOTE:
If the external light have a power connection and a command connection (4 wires), use pins 1 and 2 for the
power (3.5A max.) and 3 and 4 for the command.
If the external light have only a power/command signal (two wires), use the pins 3 and 4 (3.5A max.).
IMPORTANT !
-To use the backlight synchronisation of the Asycube 2 and/or the external light 2, you need
the camera with 4 outputs (non-standard). Ask Asyril sale office to order this component.

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2.4.

Version: D2

Mechanical interfaces
The customer is responsible for assembling and integrating the Vision and Asycube components andfor wiring the various components. The quality of the images obtained depends on the correct alignmentof the cameras, lighting and Asycube. Particular care must therefore be taken with the various media
and with the settings when assembling these components.
All CAD models can be downloaded on the Asyril webpage.

2.4.1.

Control unit
The control unit is fixed to two rails, and the dimensions are indicated in Figure 2-20.

Figure 2-20: Dimension of the control unit and mounting rails

2.4.2.

EasyConnect Box

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Figure 2-21: Dimensions of the EasyConnect Box

A
DIN 35 RAIL Fixation

Fixation with screws

NOTE:
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2.4.3.

Version: D2

Vision Kit
The CAD model of the vision kit can be downloaded from the Asyril webpage. The method for
integrating the vision kit with the Asycube is described in Figure 2-22.

WD -10/+30

WD

L

The 3D model of the vision kit comprises the camera, the lens and thecone which represents the working distance (WD) and the field of(A)view (FoV). The lighting (L) is not part of the 3D vision kit, for further
information see 2.5.1.
Make sure that the field of view is defined as the inner edge of the(B)plate frame.
The WD is the distance between the front face of the objective andthe Asycube plate. The integrator ensures that the position of thevision kit can be mechanically adjusted in a tolerance of -10mm/+30mm.
To position the vision kit on the Asycube, place the centre of the coneface (A) on the centre of the plate (B)Figure 2-22: Vision kit integration

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The front light (DOAL in this example) can be positioned
freely at 4x90°

Figure 2-23: Front light integration

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2.4.3.1. Camera
Overall dimensions of the mounting interfaces (valid for the three models):Figure 2-24: camera dimensions and mounting

2.4.3.2. Lens
Like the choice of cameras and lighting, the choice of lens depends on the specific details of therequest. Refer to Table 2-1: vision kits available

for the specifications of each vision kit.

2.4.4.

AsycubeThe Asycube Operating Manual provides all the information relating to the Asycube’s electrical andmechanical interfaces.

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2.5.

Version: D2

Accessories and optional modules
These components are defined by Asyril according to customer requirements. CAD model can also be
downloaded on the Asyril webpage. The key information on the choice of equipment is provided below.

2.5.1. Lighting
We mainly work with Effilux lighting systems. In addition to using the specific type and size of lighting foryour requirements, the lighting supply must be 24 VDC (max. 3.5A), it is supplied and switched throughthe EasyConnect Box.

2.5.1.1. Different types of lighting
For each camera, one or more types ofcameralighting can be adopted:-

backlight-

co-axial diffuse lighting (DOAL)-

Flat dome-

LED strip

Co-Axial(DOAL)The Figure 2-25 shows the different typesoflighting

configurations.

availableinstandard

Dark field

Dark fieldobjectBacklight

Figure 2-25: types of lighting available

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2.5.1.2. Effect of each type of lighting
The type of lighting chosen may highlight certain specific areas of the part to be observed or detected.
The table below gives the example of a jewel bearing lit from two different angles: backlighting or front
light.
Lighting
Backlight

Front light

Example of a jewel bearing lit(backlighting or front light)

Areas of the part lit(shown in yellow)

Rendering image

Table 2-12: Effect of types of lighting on Asycube

2.5.1.3. Asycube lighting
The table below summarises the lighting combinations proposed in standard and their main dimensions:Lighting
Field of view

FLAT DOMEFLAT DOME

DOAL

400x300

500x400

100

DOAL 70

Strip

Integrated
backlight

30 x 25 mm
Asycube 50
46 x 35 mm
Asycube 50
52 x 67 mm
Asycube 80
195 x 150 mm
Asycube 240
330 x 260 mm
Asycube 380
460 x 371 mm
Asycube 530
Table 2-13: Asycube lighting

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DOAL 70

Version: D2
A

B

C

D

E

F

G,H

Hole

VDC
[V]

I
[mA]

Colour

Weight

95

89

139,6

21,2

70

70

50

M5 x 624 V

540

R, G, B, W

0,75kg

570

R

945

G, B, W

DOAL 100

123,
8

120

168,7

18,2

100

100

50

M5 x 6

24 V

FLAT DOME
400 x 300

43,2

340

440

Ø40

35

25

45

M6 x 524 V

3500

R, G, B, W,
IR

4,3kg

FLAT DOME
500 x 400

43,2

440

540

Ø50

35

25

45

M6 x 5

24 V

3500

R, W

7 kg

24V

3200

R

6.5kg

LED strip

See illustration

1,2kg

Table 2-14: lighting dimensions

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M6 BOLTThe flat dome is supplied with six M6 bolts which can be inserted freely in the nuts around thewhole circumference (on each side).

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A

The strips are supplied with the mounting bracket, the cables and the M12 connector. The
bracket is also used to mount the camera.
The cable between the M12 connector and the EasyConnect box is not included and must beordered separately

Figure 2-26: Lighting dimensions

2.5.1.4. Position of the lighting
Front lightings must be mounted centrally close (5-10mm) to the camera lens

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2.5.2.

Version: D2

Control camera
Asyril can also supply a vision kit for a control camera.
Field of view
CameraEquivalentWorking Distance

HeightWidthimage pixel

[mm]

[mm]

size [µm]1.6MPx

50

37

35

250

1.6MPx

25

19

18

250

5MPx

7

6

2.9

92

[mm]

Please contact Asyril with your requirements to get a technical proposition and offer.

2.5.2.1. Different types of lighting

For each camera, one or more types of lighting canbe adopted:-

dark field-backlight-

co-axial lighting(DOAL or telecentric)

The figure shows the different types of lighting
available.

For further information on the possible
camera/lighting combinations, contact Asyril.

Figure 2-27: types of lighting available

Lighting
Field of view

50 x 37 mm

25 x 18 mm

7 x 6 mm

000.100.530

DOAL

DOAL

Coaxial

Backlight

Backlight

70

48

spot

51 x 51

38 x 30

ColourGreen, red,
blue, white
Green, red,
blue, white
Green, red,
blue, white

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2.5.3. Switch for multi-Asycube connection
Depending on the configuration (number of Asycubes and cameras) a switch may be required tocommunicate with all the Asycubes. The switch is compatible with DIN rail. The power supply is notdelivered by Asyril, but the connector is present on the device.

Characteristic

Value

Input Voltage

12 to 45 VDC, 18 to 30 VAC

Input Current

0.14 A @ 24 V

Connection

1 removable 3-contact
terminal block

Dimensions

40 x 100 x 86.5 mm

Figure 2-28: Dimensions of the switch for Asycubes

2.5.4. Calibration plate
Calibration is used to:-

Define the camera orientation in relation to the feeder system-

Reference the field of view in relation to the robot workspace-

Work in millimetres in the field of view rather than pixels.

NOTE:
There are different ways to perform the calibration depending on the application. Please contact Asyril
to define the corresponding tooling if necessary.

2.5.4.1. Asycube 50 & 80

Figure 2-29: 50 and 80 pixel/mm calibration plate000.100.530

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Robot / Vision referencing

Figure 2-30: Asycube 80 calibration plate

Figure 2-31: Asycube 50 calibration plate
For more information about the calibration procedure, refer to the user guide and the programming
guide.

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2.5.4.2. Asycube 240
The 240 calibration plate contains the checkerboard used to perform the pixel/mm calibration and thereference holes used to perform the robot/vision calibration.

Figure 2-32: 240 robot/vision and pixel/mm calibration plate

2.5.4.3. Asycube 380
The 380 calibration plate contains the checkerboard used to perform the pixel/mm calibration and thereference holes used to perform the robot/vision calibration.

Figure 2-33: 380 robot/vision and pixel/mm calibration plate000.100.530

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The 530 calibration plate contains the checkerboard used to perform the pixel/mm calibration and thereference holes used to perform the robot/vision calibration.

Figure 2-34: 530 robot/vision and pixel/mm calibration plate

2.5.4.4. Riser kit for the calibration plate

A riser kit (F) is available in addition to the calibration plate (E) for all Asycube models (D). This kit
offers enhanced accuracy when the parts (A) on the Asycube plate (B) have a fairly large Z dimension.
The riser kit is used to adapt the calibration plate to the height of the parts in order to perform the visionand robot calibration in the same plane as the parts' upper surface.
This ensures more accurate part detection while reducing errors caused by the parallax, and also theaccuracy of the robot calibration (for which the maximum accuracy can be found in the calibration plan).
The part numbers for the riser kits can be found in the products list000.100.530

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2.5.4.5. Robot calibration help tool
To facilitate robot/vision calibration using the calibration plates, a "robot calibration kit" is available for
the Asycube 240 and 530.
The part number for this tool is available in the products list

ROBOT

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Transportation, handling and installation

Version: D2

3.

Transportation, handling and installation

3.1.

Packaging of the product, transportation and handling
The product must be transported in accordance with the specifications indicated on the package (top,bottom, fragile, etc.). In addition, the following points must be strictly respected:
IMPORTANT !

3.2.

-

Take adequate precautions during handling.

-

Do not climb on the package.

-

Never place heavy objects on the package.

-

Take particular care to avoid damaging the product during transportation

Unpacking instructions
Before unpacking,(A) Ask the transporter to be present at the time of unpacking.
(B) Pay particular attention to the external condition of the product.
(C) If any damage is noted, do not sign the receipt and contact Asyril
immediately.
(D) In all cases, indicate the condition of the ShockWatch label on thedelivery note.
NOTE:
If the products received do not match your delivery note, or are delivered in poor condition, do not sign
the receipt and contact Asyril as soon as possible.

3.3.

Installation and storage environment

3.3.1.

Installation environment
The SmartSight system must be used under the following conditions:-

Work temperature: +5°C to +40°C-

Pay particular attention to dust: the system must be used in a clean environment.

-

Avoid exposing the system to direct light radiation that is too intense. Failure to respect this-Humidity: from 30% to 85% max. without condensation.

instruction may result in poor operation of the vision recognition system.

WARNING!
In cases of extreme humidity, please note that the performance of the component supply may be
impaired. In addition, for humidity levels below 30%, electrostatic forces may disrupt the behaviour ofthe parts.

000.100.530-

Avoid powerful electromagnetic waves, ultraviolet light or other radiation.

-

Do not use the product in an area where it may be exposed to water or oil projections.
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Version: D2

Clean room applications: cleanliness class ISO7IMPORTANT !
The product must not be used in a corrosive gas atmosphere. Oxidation may occur, resulting in damage
to the product.

3.3.2.

Storage environment
The storage environment of the product must be similar to its operating environment.

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Maintenance and repair

4.

Maintenance and repair

4.1.

Safety instructions

4.1.1.

General instructions

Version: D2

IMPORTANT !
No maintenance operation must be performed inside the product. To perform internal maintenance
operations, please contact Asyril. Failure to respect this requirement will invalidate the warranty.
DANGER!
Never use the system when it is damaged. Check that you have resolved the problem before
restarting the machine.
DANGER!
Stop the system and disconnect it from its supply before carrying out any maintenance
operation.
DANGER!
Never pour water over the product. Spraying water over the product or cleaning it with water
may cause serious malfunctions, or cause injuries due to the associated electrical danger.

4.2.

Personnel responsible for maintenance or repair operations
Maintenance operations must be performed by trained personnel. Three categories of personnel aredefined:(A)

Maintenance technicians who have not been trained by Asyril(B)

Maintenance technicians who have been trained by Asyril(C)

Asyril maintenance technicians.

Ensure that the person responsible for the maintenance work performed on the product has read andunderstood this manual. In all cases, the safety precautions must be followed.
NOTE:
A report will be written for each maintenance operation performed by Asyril.
For more information about our maintenance service, please consult our After-Sales department.

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Maintenance and repair

4.3.

Version: D2

Maintenance
NOTE:
The information given in the table below is provided purely for illustrative purposes. The frequency atwhich these operations should be performed must be adapted according to usage of the product, theoperating environment, etc.

4.3.1.

Maintenance schedule
The system and its accessories require very little maintenance. However, basic inspections should be
performed regularly to maintain an optimal level of product performance:
How it works

PeriodPersonnel

Reference

Optical parts

Visually inspect and, if necessary, clean

MonthlyA-

Control unit

Saving recipes

MonthlyA

Refer to the HMI doc.

Control unit

System backup/restore

YearlyB

HowTo documentationdelivered after training by
AsyrilTable 4-1: Periodic maintenance table
IMPORTANT !
For any kind of maintenance, always use original factory replacement parts.
NOTE:
For Asycube maintenance information, refer to the Asycube operating manual.

4.3.2.

General maintenance4.3.2.1. Cleaning the optical parts
Visually inspect the optical parts (camera, lens, lighting, etc.) and clean if necessary.

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Maintenance and repair

4.4.

Version: D2

Repairs
This section provides a non-exhaustive list of the available spare parts for your product. The productshould be returned to the manufacturer for any repair work. In exceptional cases, and after approval by
Asyril SA, this repair work may be performed in the client's premises by trained personnel.
IMPORTANT !
Regardless of the type of replacement operation, always use genuine Asyril parts.

Two types of parts are defined:(A)

Parts likely to be replaced every year (wearing parts)(B)

Parts likely to be replaced every 5 years.

Description of partType

Item number

PC VECOW ECS-9210 I5

Baccording to order confirmation

CAMERAB

according to order confirmation

LIGHTING

B

according to order confirmation

SWITCHB

according to order confirmation

Table 4-2: SmartSight spare parts

NOTE:
For Asycube spare parts, refer to the Asycube operating manual.

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4.5.

Technical Support

4.5.1.

For a better service …

Before contacting asyril, please note down the following information concerning your product:-

Serial number and product key for your equipment-

Software version(s) used-

Error message, alarm, or visual signals displayed by the interface.

4.5.2.

Contact
You can find extensive information on our website: www.asyril.com
You can also contact our Customer Service department:
https://www.asyril.com/en/company/support.html

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Revision table

Version: D2

Revision table
Rev.

Date

AuthorComments

A

22.08.2012

DaM

Original version

A1

19.11.2012

BoB

Diagrams addedB

30.10.2015

DaM

Update version with EasyConnect Box and vision kits

B1

17.05.2016

BeJ

Update lighting weight and table numbering

B2

10.08.2016

DaM

Updating of the product names and documentation

B3

15.12.2017

BeJ

Update for Asycube 530 + 9MPx cameraC

03.04.2018

HsJ

Update for new PCD

10.11.2018

BeJ

Update 2.5.4 for 530/240 + robot calibration, update for exo camera

D1

10.05.2019

BeJ

Update for Asycube 380 + §2.5.1.4 + §2.5.4.3

D2

04.09.2019

HuG

Update for §2.5.3 Switch for multi-Asycube connection

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Switzerland
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www.asyril.com

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