Data Sheet

PLUS+1 Safety Controller
PC036 with Propel Software
The PC036 propel controller solution is the smallest
controller of a family of propel controllers. It isdesigned to support single path hydrostatictransmissions systems consisting of one pump(available size 28 – 250cc) and one hydromotor. The
state of the art design with a 32bit AURIX TC265D in astrong aluminum housing offers best performance inharsh environments. Danfoss offers several software
configurations to cover the OEM demands.
With the pre-installed application software and easilychangeable control parameters, it is possible to tailorthe vehicles driving behavior to the individual
requirements of the customer. The semi-autocalibration function and a quick-start guide with
implemented hyperlinks in the service tool will makechanges and tuning more easily and effective.
The PC036 controller fulfills the safety requirements
according the EU machine directive (2006/42/EC).
The design of this safety controller includes features
required for sophisticated vehicle control strategies. It
is equally suited for use in safety related or generalvehicle control applications. The controllers support
redundant digital and analogue inputs. The safety
processor has direct control of the digital and PWM
outputs.
Features• Four system modes, selectable by the••••••••••

driver for different drive behavior
Independent pump/hydromotor
profiling and ramping for each mode
Electric drive pedal
Electric inching
Hand throttle for engine speed control
Reversing in all possible driving
conditions
Load dependent pump displacement
control (automotive)
Load independent pump displacement
control
Proportional hydromotor displacement
control
2 Status LED (red, green, yellow)
Standard DM1, DM2 error codes© Danfoss | June 2024

Protection and safety functions

Engine control and protection• Safety controlled start protection• Operator presence detection• Hydraulic system overheat and low• CAN J1939 engine protocol• Engine speed control via drive pedal or•temperature protection
Safety functions according EN1459,
ISO20474, ISO 25119 and ISO 13849 up
to PL dTarget applications• Wheel loader, telehandler, dumper•

hand throttle with safety controlled
monitoring function
Engine over speed and cold startprotection

Comprehensive technical literature isonline at www.danfoss.com(torque controlled)• Sweeper, forestry machines (speedcontrolled)

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Data Sheet
PLUS+1 Safety Controller PC036 with Propel Software
Performance functions

Specification• Flash memory for data logging(Predictive maintenance) optional• ECO fuel saving mode
• Cruise control in work mode
• Vehicle constant speed control bydrive
pedal• Vehicle speed limitation• Digital outputs for:‒ dynamic brake light‒ automatic park brake‒ reverse buzzer‒ vehicle speed controlled output‒ Engine speed-dependent retardercontrol• Temperature compensation forpredictable performance• Advanced CAN J1939 interface

I/O Configuration

Rated supply voltage

12V system: 9-16 V
24V system: 18-36VProcessor

Infinion AURIX TC265D, 32bit Dual
TriCore, 2,5MB Flash, 240kB SRAM

Operating Temperature Range-40 to +105°C

Degrees of Protection, Dust andWater

IP69k with connectors installed

Housing material

Plastic and aluminum

Chemical ResistanceIEC 60068-2-52 and ISO 16750-2

EMC Immunity

ISO 13766 - 150 V/m

Vibration and Shock

IEC 60068-2-64
IEC 60068-2-27 test Ea

Functional Safety

ISO 13849 PLd, IEC61508 SIL2Connector

DEUTSCH DTM 06-12

Pin No.

FunctionC1:01

Power ground -C1:02

Ignition on (KL15)

C1:03

CAN High

C1:04

CAN Low

C1:05

DIN/AIN

C1:06

DIN/AIN

C1:07

DIN/AIN

C1:08+ 5V Sensor Power

C1:09

Sensor Power -C1:10

DIN/AIN

C1:11

DIN/AIN

C1:12

DIN/AIN/FreqIN/SENTFunction / Pin

PC03
6

Power supply ground (KL31)

1

Wakeup pin / ignition on (KL15)

1Power supply battery voltage (KL30)

2Internal 5V sensor power supply 500 mA

1

CAN interface (CAN FD)

1Inputs

16

Analog/Digital input

9Analog/Frequency input

2

Digital /Analog/4-20mA/resistance

5Pin No.

FunctionOutputs

12

C2:01

DIN/AINPWM output 4A high side, switch to battery voltage

5C2:02

DIN/AIN

Digital output 4A low side, switch to ground

3

C2:03

PWM Out High side

Digital output 4A high side, switch to battery voltage

4

C2:04

PWM Out High side

C2:05

DOUT – Low side

C2:06

DOUT – Low side

C2:07

PWM Out high side

C2:08

DOUT - High Side

C2:09

DOUT - High Side

C2:10

DOUT - High Side

C2:11

DOUT - High Side

C2:12

Power supply +2 | © Danfoss | June 2024

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Pin No.

Function

C3:01

DIN/AIN/4-20mA

C3:02

DIN/AIN/4-20mA

C3:03

DIN/AIN

C3:04

DIN/AIN/Resistance

C3:05

DIN/AIN/Resistance

C3:06

DIN/AIN/FreqIN/SENT

C3:07

DIN/AIN

C3:08

DIN/AIN/4-20mA

C3:09

PWM/DOUT - High Side

C3.10

PWM/DOUT - High Side

C3:11

DOUT - Low Side

C3:12

Power supply +Available Features and Software Packages• Propel Software for displacement controlled (EDC) andperformance/torque controlled (NFPE) pump

• Available for mechanical controlled engines in combination••••••

with pressure controlled Hydromotor (PCOR)
Antispin control for two hydromotors
Fan Drive control function
SpeedShift for 2 speed gearboxes
Data logging for predictive maintenanceUDS protocol support
Customer programmable (FLEX)

Product Part Number
PC036 Controller with PC-GO Software

11306320

Mating Connector Assembly Bag, DEUTSCH, PC036,(24-20 AWG) 0,21 - 0,52 mm²11298682

Mating Connector Assembly Bag, DEUTSCH, PC036,(22-16 AWG) 0,32 - 1,31mm²

11298683

PLUS+1 Gateway CG150-2 CAN/USB

11153051

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

3 | © Danfoss | June 2024

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