.............................................................................................................................................................

TOX®-Powerpackage Accessories
Data sheet 10.102023 / 11Z
TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
Find your local contact at: www.tox.com
1

TOX®-Powerpackage Accessories.............................................................................................................................................................

TOX®-Powerpackage with adjustable damping ZED

3

TOX®-Powerpackage with cutting impact damping ZSD

6

TOX®-Powerpackage with Safety Lock ZSL

7

TOX®-Powerpackage with power bypass with hydraulic end position cushion ZHD

8TOX®-Powerpackage with power bypass ZLB

8

Mounting accessories ZFV, ZFH

9Mounting accessories ZGH, ZGK

10

Oil level monitor ZU

11

Positive stop FUD

11

Oil pump ZP

12Tool set ZWS ZWS

12Tool holding fixture with anti-rotation lock V

13

Coupling ZWK

14Mini ram guide ZMS

15

Mounting bracket ZMP, High-pressure measuring hose ZHM

16

2

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TOX®-Powerpackage with adjustable damping ZED
The TOX®-Powerpackage with adjustable damping ZED is
ideal for optimal, even pressing and punching with reduced
impact. The approach- and return force are lower than for
TOX®-Powerpackages without adjustable damping ZED.

X-SD

X-KD

PD1

PD2

OD

X-ATD

M K

LD

A

at 6 bar air pressure

Type
ZED 02
ZED 04
ZED 08
ZED 15
ZED 30
ZED 50Total
stroke
mm
200
300
400
200
300
400
200
300
400
200
300
400
200
300
400
200
300
400

Approach Return
force
force
N
N

Averageapproach speed*[mm/s

Averagereturn speed*
mm/s

Average powerstroke speed*
mm/s

1160

1000

390

383

96

1560

1320

345

299

58

2970

2490

210

252

31

4650

3280

296

241

56

7620

4640

257

221

36

9630

5280

–

–

–

LD
mm
326
426
526
333
433
533
339.5
439.5
539.5
350
450
550
359
459
559
382
482
582

OD
mm

PD1
mm

PD2
mm

For
TOX®-Powerpackage
type

189

80

64

X-S / X-K / X-AT 02

204

80

64

X-S / X-K / X-AT 04

229

72

72

X-S / X-K / X-AT 08

269

84

84

X-S / X-K / X-AT 15

304

84

84

X-S / X-K / X-AT 30

334

84

84

X-S / X-K / X-AT 50

Tolerance of ± 50 N und ± 5 mm/s applies to all force and speed data*all speed data valid without any opposing force and any tooling weight.

For TOX® pneumatic spring Powerpackages with total strokes different than those shown, the next size damping cylinder for the same capacity will be used, e. g. for a stroke of
100 mm, the cylinder with 200 mm stroke equal press force.
Scope of delivery:
� Stroke sensing ZHU (without sensors) up to version 30.
� Power bypass ZHD with end position damping for all
series X-S, X-K, X-AT and starting from EL 04. For EL 02
and EK cylinders including power bypass ZLB.
� Positive stop with elastomeric damping FUD
� Additional HP connection for damping pressure
monitoring� External power stroke initiation including pneumatic
valve (solenoid operated) and power stroke valve
mounted on cylinder� All necessary electrical connectors (without cables)� Flow control valve provides throttling

Note:
For older Powerpackages of the series EL, EK and AT,
the total stroke is reduced by 10 mm due to the signaltransducer of the stroke monitoring.
Accessories and options:
The TOX®-Powerpackage options are also available for these units (see TOX® data sheet 10.20).

Order no:X-S 008.2030.100.12 – ZED
Adjustable damping
TOX®-Powerpackage

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3

TOX®-Powerpackage
Accessories-Kraftpaket Zubehör.............................................................................................................................................................

TOX®-Powerpackagewith adjustable
dampingZED
ZED-Kraftpaket mit einstellbarer
Dämpfung
Function
Funktion®
The-Powerpackage
type ZED
cankönnen
be orderedeitherTOX®TOX-Kraftpakete
mit Dämpfung
ZED
wahlweisewitha manually Stromregelventil
adjustable flow control
valve or withPropora solemit manuellemoder elektrischem
noid
operated proportional
flowwerden.
control valve.
tional-Stromregelventil
bestellt
Solenoid
operated
proportional flow control valve:
Elektrisches
Stromregelventil:� Positional
accuracyfor damping in bei
approachand power
Erreichbare
Positioniergenauigkeit
zugeschalteterstrokes< +/mm.Krafthub
In order <to+/achieve
this accuracy,
Dämpfung
im0.03Eil- und
0,03 mm.
Zum
thedesireddieser
positionmust be approachedslowly (e. g.
Erreichen
Genauigkeit
muss die gewünschte
overa speedramp).
Positionlangsam(z. B. über eine Geschwindigkeits� Minimum
speed adjustment
rampe) angefahren
werden. for closed flow control valve
power
stroke: <0.1 mm/s
� during
Minimaleeinstellbare
Geschwindigkeit
des Arbeits� Minimum
operatingair pressure:
3.0 barkolbens bei
geschlossenem
Stromregelventil
imKrafthub: < 0,1 mm/s
� Minimaler Betriebsluftdruck: 3,0 bar

Manualflow
control valve:
Manuelles
Stromregelventil:� Reaction
time undand Reaktionsweg
reaction distanceswitching
Reaktionszeit
für when
Zuschaltung
derthedamping
approach:Dämpfungduring
im Eilhub:
Reaction time
Reaktionszeit
02 / 04 / 08 <<0.07
ZED 02/04/08
0,07secsec
15 / 30<< 0.14
ZED 15/30
0,14secsec
� Reaction
distance
dependent
on Eilhubgeschwindigkeit:
the approach speed
Reaktionsweg
abhängig
von der
ZED 02/ 04 / 08 min.
min. 66mm
mm bisto max.
02/04/08
max. 3434mm
mm
ZED 15/ 30
min. 66mm
mm bisto max.
15/30
min.
max. 38
38mm
mm
(high
approach
speeds result in increased
reaction(eine hohe
Eilhubgeschwindigkeit
führt zu einem
verdistance)
längerten Reaktionsweg)
� Switchingrepeatabilityfür
duringapproachderat Dämpfungmax. speed:
Wiederholgenauigkeit
Zuschaltung
imZED
02beim/ 04 /Umschalten
08< 4 mmEilhubaus max. VerfahrgeschwindigZED< 7 mmkeit: 15 / 30
� Minimum
speed
ZED 02 / 04
/ 08 adjustment< 4 mm for closed flow control valve
during
ZED 15power/ 30 stroke:< 7 mm
02 / 04/ 08< 0.1
mm / s� ZEDMinimaleeinstellbare
Geschwindigkeit
des ArbeitskolZED< 0.18Stromregelventil
mm / sbens15bei/ 30
geschlossenem
im Krafthub:� Minimum
operating <air0,1
pressure:
ZED 02/04/08
mm / s 3.0 bar
ZED 15/30< 0,18 mm / s
� Minimaler Betriebsluftdruck: 3,0 bar

The
returnstroke canactivatedkann
over eina position
signalor
Für die
Auslösungdesbe
Rückhubs
Wegsignaloderaalternativ
force signal
any time dueto the inteagrated
checkistvalve
ein atKraftsignal
verwendet
werden. Dabei
derindependentof the switchingpositionRückschlagventilsof the solenoid valve
Rückhub aufgrund
des integrierten
un1V5.
abhängig von der Schaltstellung des elektrischen 2-WegeSchaltventils 1V5 immer möglich.
Function:
Funktion:A
damping cylinder
is mounted onthe®-LuftworAufhydraulicden Arbeitskolben
10 eines20herkömmlichen
TOX
king
rod 10 of a standard
TOX® pneumatic
spring Powerfeder-Kraftpakets
wird ein hydraulischer
Dämpfungszylinder
package.
20 aufgeschraubt.

Thepneumatic activation of the approach stroke occurs in
Steuerung:the
way as for Ansteuerunga TOX®-Powerpackage
witherfolgt
air spring.
Die same
pneumatischedes Eilhubs
wie
®
The
is done electricallyover a posibei power
einem stroke
TOX activation-Luftfeder-Kraftpaket.
Die Zuschaltungtion
as wellas the switchingand einoff ofWegsignal,
the damdes sensor,
Krafthubs
geschieht
elektrischonüberpingfunction(solenoid
valve 1V5). derA magnetic
piston guaebenso
das Zuund Abschalten
Dämpfungsfunktion
rantees
for thetimely switch point.1V5).
The sensors
to be(elektrisches
2-Wege-Schaltventil
Um den arerichtigenorderedZeitpunktseparately.
der Umschaltung zu gewährleisten, ist eine Hubabfrage vorbereitet. Die dazugehörigen Sensoren sind geThe
damping
effect can be adjusted manual at the flow
sondertzu bestellen.
control valve 1V61 or electrically using a solenoid operated
proportional
flow
controlvalve
1V62. As manuell
option, thisbe
Die Dämpfungkann
je nachAusführungam canStrommonitored
display
30.
regelventil over
1V61a oderelektrischam Proportional-Stromregelventil 1V62 justiert werden. Optional kann sie über eine
Anzeige 30 überwacht werden.
4

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Duringthe approach
the oilflows, depending
onbidithe
Beim Vorhub
fließt dasstroke,Öl je nachAusführung
durch eincylinderversioneither througha bi-directional
manualflow
rektionales,
manuelles
Stromregelventil
1V61 oderein elekcontrol
1V61 or an electrically operated
proportional
trischesvalve
Proportional-Stromregelventil
1V62 vonder einen
flow
controlvalve
1V62 fromonesorgt
sidefür
of einenthe piston
to theauf dieandereKolbenseite.
Dies
konstanten,
oppositeside,Volumenstrom
thereby creating
a constant,volumegedrosselten
3 unddamit fürthrottled
eine gedämpfstream
3 and thus
dampened
te Bewegung.
Der aProzess
kannmovement.
überwacht werden, dennmögliche Stick-Slip-Kraftspitzen werden deutlich gedämpft.
For a rapid fast approach stroke, the solenoid valve 1V5 canbeelectrically
1 andthe oilcanflow without
being
Fürswitchedeinen schnellen
Eilhubmuss
daselektrische
2-Wegethrottled
2. 1V5 elektrisch geschaltet werden 1 und das Öl
Schaltventil
kann ungedrosselt fließen 2.

Caution:Hinweis:For
TOX®®-Kraftpaketen-Powerpackages
with the damping
ZED,
Bei TOX
mit Dämpfung
ZED kannoptionder Öldruckthepressure
can not be used
thederforce
andnichtoilfür
die Kraftmessungbzw. todiemeasure
SchaltungVentiletoswitch thevalve.
verwendet
werden.

.............................................................................................................................................................

Valve data

Electric 2-way valve

Manual 2-way
flow control valve

Electric proportional
2-way flow control valve

Proportional plug amplifier,mounted directly to 1V62

1V5

1V61

1V62

–

Ambient temperature

Up to + 50° C

Up to + 50° C

Up to + 50° C–

Hydraulic temperature

Up to + 70° C

Up to + 70° C

Up to + 70° C–

Mounting orientation

Any

Any

Any

–

Function /operating modet

Solenoid, direct operated,normally closed

Manual, mechanic key actuation via open end wrench andscrewdriver
Operating distance = 2.5 mm
Operating range = 900°
(2.5 turns)
Adjusting accuracy <= 1 %Electric
parameters

Standard
nominal voltage
UN = 24 VDC
Nominal power =26 W–

Proportional solenoid push Proportional amplifier with clocked current retype
gulator. The dither amplitude is variable. Min.
and max. solenoid current separately adjustable. Integrated linear ramping. The input free/block allows for the block function. Stabilized
output voltage provides an external setpoint
device.
Standard
nominal voltage
UN = 24 VDC

Supply voltage UN = 24 VDC(Tolerance 22 – 36 VDC)
Setpoint input 0 – +10  VDC

Current tolerance+/-10 % dependent on
nominal voltage
Relative switch-on time
100 % ED

Max. current
IG = 680 mA

Input resistance >= 100 kOhm

Relative switch-on time
100 % ED

Stabilized output voltage 10 VDC,
max. load 2 mA

Repeatability<= 2 % *Hysteresis <= 5 % *Dither:Adjustable frequency 60 – 250 Hz
Preset at 200 Hz
No-load power 0.3 W
Min. current Imin adjustable 30 – 400 mA
Preset at 150 mA
Max. current Imax adjustable Imin – 1200 mA
Preset at 700 mA* under optimum dither
signalRamp up/down are set by the trimming
potentiometers
Ramp time 0.25 – 6 sec
Connection type

Cable socket
ISO 4400 /DIN 43650–

Cable socket
EN 17501-803 /ISO 4400

Power plug can be rotated 180°, with 1.5 mlong cable

Protection class

IP 65 per EN 60529

–

IP 65

IP 65, mounted per DIN 40050

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TOX®-Powerpackage Accessories.............................................................................................................................................................

TOX®-Powerpackage with cutting impact damping ZSD

Y = Y1 + 2 x stroke length

B

A

For TOX®-Powerpackage type K*/AT
with total stroke limiter version 51/81

Type

A

B

Y

ZSD 04

101.5

107.5

60

for K / AT 04... from stroke 100 mm

ZSD 08

101.5

145

67

for K / AT 08... from stroke 100 mm

1

Y

ZSD 15

120.5

181.5

83

ZSD 30

120.5

251

100

ZSD 50

122.5

295

105

for K / AT 50... from stroke 100 mm

ZSD 75 / 100

130

395

130

for K/ AT 75... / K/ AT 100 from stroke 100 mm

Further dimensions for total stroke adjustment on request.

Ideal for damping in punching applications and for smooth
operation of machines during approach or power strokes.
Available for all TOX®-Powerpackages type EK / AT with total
stroke limiter.

Function:
The adjusting nut (total stroke limiter) 1 contacts the damping piston 2 during approach or power stroke dependingon the adjustment position. The damping piston 2 compresses hydraulic oil through the throttling needle 3. The damping effect can be adjusted with the throttling needle 3. During the return stroke, the damping piston 2 is pushed backto its original position by the pneumatic piston 4 and throughthe integrated bypass valves. The maximum damping stroke
is approximately 7 mm.

for K / AT 15... from stroke 100 mm

Y = Y1 + 2 x stroke
lengthfor K / AT 30... from stroke 100 mm*Type K in pneumatic spring execution

Dimensions in mm

Advantages:
 Hydraulic damping of end of stroke
 Cushioning infinitely adjustable Total stroke infinitely adjustable Can be mounted in any orientation
 Protects tooling and machine Reduces noise levels
 Maintenance-free

1
2
3
4

Can be mounted in any orientation. The adjustable cutting
impact damping works in any position.
The adjustable cutting impact damping is completely installed on the cylinder. No plumbing is required by customer.

Order no.
K 04.51.200.20 - ZSD
Cutting impactdamping
Order no. TOX®-Powerpackage
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TOX®-Powerpackage with holding brake „Safety Lock“ ZSL
L

B

SL

Load direction

ØV

L

ØH

ØF

A

Safety Lock

W

L

G
M

1

1

K

Electrical control
The electrical control of single acting locking brakes must be
realized by the customer observing all applicable local andnational safety regulations for power driven presses.

Recommended:
If shock noises or vibration occur
If air pressure fluctuates

Clamps 1 for Ø 12 mm sensors are included with unit (sensors are not included). Nominal switching distance of 2 mm
(flush mountable).

Not included

Type

LSL

L1

permissible load* kN

For TOX®-Powerpackage

Required length of sensors

ZSL 04

200

G1/4

10

S / K / X-S / X-K / X-AT 04

45

ZSL 08

200

G1/4

10

S / K / X-S / X-K / X-AT 08

45

ZSL 15

250

G1/4

15

S / K / X-S / X-K / X-AT 1545

ZSL 30

256

G1/4

20

S / K / X-S / X-K / X-AT 30

70

ZSL 50

275

G3/8

25

S / K / X-S / X-K / X-AT 50

70

ZSL 100

on request

G3/8

on request

S / K / X-S / X-K / X-AT 75, 100

ZSL 170

414

G3/8

60

S / K / X-S / X-K / X-AT 170
Dimensions in mm* Attention: max. retraction force of the cylinder must be considered.

Accessories
to be ordered separately:� Sensor M12 x 1x45
� Sensor M12 x 1x70
� Cable box incl. cable (5 m)Order no.
S04.100.06D - ZSL
Safety Lock
Order no. TOX®-Powerpackage

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7

TOX®-Powerpackage Accessories.............................................................................................................................................................

TOX®-Powerpackage with power bypass ZLB with hydraulic end
position cushion ZHD in return stroke
A patented further development of the power bypass ZLB,
the integrated hydraulic end position dampening (non adjustable) provides optimum cushioning of the working piston at
the end of the return stroke. This feature is especially useful in applications with heavy tooling weight and high cycle
speeds. This results in longer tool life and reduced noiselevel of the TOX®-Powerpackage, even on severe working
conditions.

Buffering gap

Bypass valve

Compatible with:
� The TOX®-Powerpackages Q-S, Q-K, X-S, X-K, X-AT,
S 4 – S 170, K 75 – K 170 are equipped as standard
with bypass and end position dampening.
� TOX®-Powerpackages type K 2 – K 50 are available with
ZHD on request. Please note: The overall length of the
TOX®-Powerpackage K type will be increased.

Example for ordering
K 4.100.10 - ZHD
Power bypass with hydraulic end
position cushion
Order no. of TOX®-Powerpackage

TOX®-Powerpackage with power bypass ZLB
It is also possible to use the bypass system for the realization of long power strokes. This allows fast sequential power strokes with only partial back stroke. e.g. for pressing inbushings.
When using the application, please consider the reduced
working speed.

Compatible with:
� The ZLB option can be ordered for the types K and
S 1 – S 2.
� All other TOX®-Powerpackages are equipped as
standard with ZHD or can be ordered with this type of
option (see above).
In the event of control errors, or in case of special applications (particu­larly punching operations), the strong acceleration of the working piston after punching through the material may cause an underpressure in the high-pressure oilchamber of the TOX®-Powerpackage, and so lead to malfunctions. Such an underpressure can be pre­vented with thepatented, integrated power bypass system ZLB available for
the TOX®-Powerpackage.

8

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Order no.
S 1.32.6 - ZLB
Power bypass
Order no. TOX®-Kraftpaket

.............................................................................................................................................................
For TOX®-Powerpackages, different mounting options are available:

Front mounting plate ZFVCompatible with:� TOX®-Powerpackages line-Q, line-X and type S / K / AT� TOX®-Powerpackages with larger intensifier section
A > A: Dimensions on request.
2

ØB
ØA

ØC

M±0.2 M±0.2

F(6x)

F(6x)

G
H

K±0.

K±0.2

D

E

Order no.

For TOX®-Powerpackage

A

B

C

H8

D

E

F

G

H

K

M

ZFV 1

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 1

90

55

30

18

3

6.6

75

40

32.5

18.75

ZFV 2

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 2

125

75

40

18

3

9

105

54

45.5

26.25

ZFV 4

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 4

145

85

50

21

3

9

125

64

54.1

31.25

ZFV 8

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 8

180

110

70

24

4

11

155

88

67.1

38.75

ZFV 15

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 15

225

135

75

29

4

18

195

100

84.4

48.75

f7

Dimensions in mm

Rear mounting plate ZFHCompatible with:� TOX®-Powerpackages type S / K / AT� Non retrofittable
D

F(5x)

ØA

M±0.2 M±0.2

G

K±0.2 K±0.2

Order no.

For TOX®-Powerpackage

A

B

C

H8

D

E

F

ZFH 1
ZFH 2

S / K / AT 1

90

55

30

18

3

S / K / AT 2

125

75

40

18

3

ZFH 4

S / K / AT 4

145

85

50

21

ZFH 8

S / K / AT 8

180

110

70

24

ZFH 15

S / K / AT 15

225

135

75

29

f7

G

H

K

M

6.6

75

40

32.5

18.75

9

105

54

45.5

26.25

3

9

125

64

54.1

31.25

4

11

155

88

67.1

38.75

4

18

195

100

84.4

48.75

Dimensions in mm
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TOX®-Powerpackage Accessories.............................................................................................................................................................

Rear spherical bearing mount ZGHCompatible with:� TOX®-Powerpackages type S / K /AT / X-AT / X-K
� TOX®-Powerpackages with larger intensifier sections
A2 > A: Dimensions on request.
� Non retrofittable
D

ØJ

ØE

C

Fx45°

H
G

B

Order no.

For TOX®-Powerpackage

A

B

C

D

E

H7

F

G

H

J

ZGH 1

S / K / AT / X-K 1

42

22

10

34

8

8

9

12

10.4

ZGH 2

S / K / AT / X-K / X-AT 2

62

30

10

50

12

12

12

16

15.4

ZGH 4

S / K / AT / X-K / X-AT 4

72

40

12

64

16

16

15

21

19.3

ZGH 8

S / K / AT / X-K / X-AT 8

90

45

12

70

22

20

20

28

25.8

ZGH 15

S / K / AT / X-K / X-AT 15

100

50

15

84

30

20

25

37

34.8

Dimensions in mm

Front spherical rod end ZGKCompatible with:
� Retrofittable for all TOX®-Powerpackages
Attention:
The rod end must be screwed securely against the shoulder on the working piston. Length compensation over the
thread is not permissible.
A

F
G

M
SW

C

ØD
ØE

B

ØH
ØJ

Order no.

K

For TOX®-Powerpackage

A

B

C

D

E

F

G

HH7

J

K

M

SW

ZGK 1

S / K / Q-S / Q-K / X-S / X-K / AT 1

66

50

32

17.5

22

16

12

12

15.4

22

M12x1.5

19

ZGK 2

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 2

85

64

42

22

27

21

15

16

19.3

28

M16x1.5

22

ZGK 4

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 4

111

84

54

30

37

28

20

22

25.8

37

M22x2

32

ZGK 8

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 8

145

110

70

40

50

37

25

30

34.8

51

M30x2

41

ZGK 15

S / K / Q-S / Q-K / X-S / X-K / X-AT / AT 15

145

110

70

40

50

37

25

30

34.8

51

M30x2

41

Dimensions in mm

10

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Oil level monitor ZU
If the minimum oil level is reached, the indicator pin integrated in the TOX®-Powerpackage actuates a switch (pneumatic or electric). Mounted via steel strip. Manual reset.
Type ZU 01 = potential-free contact set with step function(open / close), contact load rating 0 – 30 V DC, constant current 5 A, cable length 2 m.
Type ZU 02 = 3 / 2-way valve with locking zero setting (normally open contact) connecting thread M 5Type ZU 03 = as for ZU 02, but with quick connector

35

35Compatible with:
� Can be retrofitted to all TOX®-Powerpackages.
Order no.
ZU 01 electric
ZU 02 pneumatic (connecting thread M5)
ZU 03 pneumatic (quick connector)

Dimensions in mm

Pin assignment switch
brown

green

white

Positive stop FUD
A positive stop is required in the TOX®-Powerpackage if
the working piston in power stroke meets the internal end
stop in the front flange. This is necessary, if the end stopin the power stroke cannot be realized by the tool or thebow. Especially for punching processes, where the working
piston moves through to the internal end stop at high speed
after punching, a positive stop is recommended.

Compatible with:� TOX®-Powerpackages of the series Q-S, Q-K, X-S, X-K,
X-AT, RZS, RZK are equipped with a positive stop withelastomer damping by default. For these devices, thepositive stop can be used at any time. The elastomer
damping occurs approx. 2 mm before impact and thedesign of the damping allows compression only inpower stroke. As a result, the dampening stroke of the
TOX®-Powerpackage is reduced by approx. 2 mm infast approach stroke.
� For the following series, the positive stop FUD isavailable as an option: S, K, HZL, AT.
Order no.
S 08.00.100.06 – FUD
Positive stop
TOX®-Powerpackage

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11TOX®-Powerpackage Accessories.............................................................................................................................................................

Oil pump ZP
Pumping medium: hydraulic oil DIN 51524 HL or HPL with
32 cSt viscosity at 40° C.
� Pump capacity: 9 ml / stroke� Container filling volume 0.3 l
� Max. permissible back pressure 10 bar
� Hose length 800 mm
� Magnetic fixture

It guarantees the optimum maintenance concept and extended maintenance intervals. For easy, air-free refilling and reduction of the oil volume of the TOX®-Powerpackage. Clear
body and refill hose allow easy monitoring of the oil level inthe pump. Little operator effort required.

Order no.
ZP 20.000
Version for special oil types on request.

Tool set ZWS
Special tools for seal kit of TOX®-Powerpackage facilitate
the removal and installation of seals.
Order no.
ZWS 01

12

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.............................................................................................................................................................

Tool holding fixture with anti-rotation lock V
The guide pin and bushing are included in the delivery package. Please indicate the total travel of the TOX®-Powerpackage when ordering. The center of the guide bushingbore must be set at dimension E from the centerline of thecylinder.

ØA

C+Total stroke of powerpackage

ØB

D

P

J

K

N

H

M

ØL

O

E±0.02ØFView XØG
X

Order no.

For TOX®-Powerpackage

A

H7

B

C

D

E

F

H7

G

H

J

K

L

M

N

O

P

V   1

S / K / AT 1

14

12

60

94

75

20

38

69.0

30

45

16

10

16

5

17

V   2

Q-S / Q-K / X-S /X-K 1
Q-S / Q-K / X-S / X-K / S / K / X-AT / AT 2

14

12

62

109

90

20

38

71.0

30

45

20

10

16

5

17

V   4

Q-S / Q-K / X-S / X-K / S / K / X-AT / AT 4

18

16

77

132

110

20

48

88.5

30

60

30

25

25

5

20

V   8

Q-S / Q-K / X-S / X-K / S / K / X-AT / AT 8

23

20

105

145

120

40

68

115.0

50

80

45

22

30

5

24

V 15

Q-S / Q-K / X-S / X-K / S / K / X-AT / AT 15

23

20

106

165

140

40

68

116.0

50

80

50

23

30

5

24

V 30

Q-S / Q-K / X-S / X-K / S / K / X-AT / AT 30

28

25

125

195

170

40

88

137.0

50

90

56

30

35

5

24

V 50

X-S / X-K / S / K / X-AT / AT 50

28

25

145

205

180

40

98

157.0

50

105

63

45

35

5

24

V 75

X-S / X-K 75

28

25

67

255

235

40

98

190.0

50

136

98

–

35

5

24

V 100

X-S / X-K / X-AT 100

28

25

67

255

235

40

98

190.0

50

136

98

–

35

5

24

Dimensions in mm

TB 10.10_202311.en

13

TOX®-Powerpackage Accessories.............................................................................................................................................................

Coupling ZWKØFØBThis coupling provides a flexible connection between the
TOX®-Powerpackage and die set, thereby preventing anyside loads. Includes anti-rotation device. Is threaded directlyon the working rod of the TOX®-Powerpackage.

E
I

Example for ordering
ZWK 001.060.000
VersionCoupling height in mm
Force
Coupling set

5

G

SW

A

V*

C

D
H

For 6 bolt mounting
J

Order no.
ZWK 001.060.000
ZWK 001.070.000
ZWK 001.080.000
ZWK 002.060.000
ZWK 002.070.000
ZWK 002.080.000
ZWK 004.060.000
ZWK 004.070.000
ZWK 004.080.000
ZWK 004.090.000
ZWK 004.100.000
ZWK 008.070.000
ZWK 008.080.000
ZWK 008.090.000
ZWK 008.100.000
ZWK 008.110.000
ZWK 008.120.000
ZWK 015.070.000
ZWK 015.090.000
ZWK 015.100.000
ZWK 015.110.000
ZWK 015.120.000
ZWK 015.140.000
ZWK 015.150.000
ZWK 015.180.000
ZWK 030.110.010
ZWK 030.130.010
ZWK 030.160.010
ZWK 030.180.010
ZWK 030.190.010
ZWK 030.210.010
ZWK 030.240.010
ZWK 050.140.010
ZWK 050.160.010
ZWK 050.180.010
ZWK 050.210.010
ZWK 050.230.010
ZWK 050.240.010
ZWK 075.170.010
ZWK 075.190.010
ZWK 075.210.010
ZWK 075.230.010
ZWK 075.250.010
ZWK 075.270.010
ZWK 075.310.010
ZWK 075.330.010
ZWK 200.180.000
ZWK 200.200.000
ZWK 200.220.000
ZWK 200.240.000
ZWK 200.260.000
ZWK 200.280.000
ZWK 200.300.000
ZWK 200.320.000

For TOX®-Powerpackage

A
ØB
C
60
S / K / AT 1
70 M12x1.5 16
80
Q-S / Q-K / X-S / X-K 1 60
Q-S / Q-K / X-S / X-K / 70 M16x1.5 16
S / K / X-AT / AT 2
80
60
70
Q-S / Q-K / X-S / X-K / 80 M22x2 21
S / K / X-AT / AT 4
90
100
70
80
Q-S / Q-K / X-S / X-K / 90 M30x2 26
S / K / X-AT / AT 8
100
110
120
70
90
100
Q-S / Q-K / X-S / X-K / 110 M30x2 26
S / K / X-AT / AT 15 120
140
150
180
110
130
160
Q-S / Q-K / X-S / X-K / 180 M39x2 36
S / K / X-AT / AT 30 190
210
240
140
160
X-S / X- K / S / K /180 M42x2 41
X-AT / AT 50
210
230
240
170
190
210
X-S / X-K 75
230 M64x2 63
X-S / X-K / X-AT /250
AT 100
270
310
330
180
200
220
X-S / X-K 170
240 M80x2 85
260
280
300
320

*anti-rotation device (can be removed if necessary)

14

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TB 10.10_202311.en

Max. retract
force kNstatically

D

E

ØF

G

H

I

J

V*

Max. press
SW force kN

74

44

22

27.9

43.5

22

4xM6x9

8

19

20

2.5

74

44

22

27.9

43.5

22

4xM6x9

8

19

20

2.5

84

52

30

28.0

52.5

30

4xM8x12

8

27

52

3.5

108

74

45

31.2

72.0

44

4xM10x15

8

41

108

6.0

108

74

50

33.5

74.0

44

4xM10x15

8

46

192

9.5

130

84

56

43.8

89.0

50

4xM12x19 20

50

325

16.0

130

84

63

47.2

92.5

56

6xM12x19 20

55

500

20.0

170

124

100

54.5

130.5 90

6xM12x19 25

85

1000

40.0

240

190

150

80.5

191.0 140 6xM16x25 25

140

2000

50.0

Dimensions in mm

.............................................................................................................................................................

Mini ram guide ZMS with coupling ZWKThe center of the guide bushing bore must be set at dimension E1 from the centerline of the cylinder. The bushings, posts
and the coupling ZWK are included in the delivery package.
The centering hole allows accurate alignment of the ram plate for fini-shing work.

ØDj4Ød
View X

K ±0.4====E2 ±0.02

L

10

S

R

Q

E1 ±0.02

G

ZWK

B

K ±0.4==

Self lubricatingbushing, glued
in press frame

M (4x)

Ø10 H7

X

Order no.

For frame
type

ZMS 02.02.250-200 MCC 002
ZMS 02.04.250-200 MCC 002
ZMS 04.04.250-200 MCC 004
ZMS 04.08.250-200 MCC 004
ZMS 08.08.250-200 MCC 008
ZMS 08.15.250-200 MCC 008
ZMS 15.15.250-200 MCC 015
ZMS 15.30.250-200 MCC 015

For TOX®-Powerpackage
Q-S / Q-K / X-S / X-K 1
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 2
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 4
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 4
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 8
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 8
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 15
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 15
Q-S / Q-K / X-S / X-K /S / K / X-AT / AT 30

Corresponding ZWKMax. load
capacity

L

B

Q

ZWK 002

140 100 100

ZWK 004100

ZWK 004

207 130 110

ZWK 008
ZWK 008see
schedule
coupling ZWK110
220 160 125

ZWK 015125

ZWK 015240 200 160

ZWK 030

170

RS

G E1 E2 ØD ØdK

65.9 30 45 70 45 32 20 60

M

N

T

M8 340 77

66.0
66.0 30 62 90 60 32 20 100 M8 360 77
69.2
74.2 35 75 95 85 40 25 100 M10 380 7776.5
81.5 40 95 105 120 40 25 150 M10 415 77
91.8
Dimensions in mm

TB 10.10_202311.en

15

TOX®-Powerpackage Accessories.............................................................................................................................................................

Mounting bracket ZMP 001.002
External attachment to the TOX®-Powerpackage withmounting plate, including protective caps for the display andthe programming keys as well as the HP measuring terminal.

50

27

40

35

,2

Tie rod of the
TOX -Powerpackage

15®

Accessories
to be ordered separately:� Two-piece fastening strap with two screws M 5, holedistance 44 mm
� ZMP 001.002
Mounting plate for attachment to the service side of
TOX®-Powerpackage
� HP measuring hose ZHM 630; for connection in casethe pressure switch is mounted in other position.
Connection 1 x 90°, compl. assem-bled, filled and bled,secured against leaking of oil (optional 400, 1000, 1500,
2000 mm)

Dimensions in mm

High-pressure measuring hose ZHM 630
L

28

Ø17

Pressure range up to 400 bar. Available lengths: 400, 630,
1000, 1500, 2000, 2500, 3000, 3500 mm. On request alsoavailable with 90° end connectors on both sides or straightend connectors on both sides, up to L = 2000 mm.
Attention:
Due to the compressibility of the oil, the following loss of
power stroke occurs when the device is fitted to the TOX®Powerpackage (given a hose length of 400 mm):
� Q-S / X-S 1 / Q-K / X-K 1 = 0.8 mm,
� Q-S / X-S 2 / Q-K / X-K 2 = 0.5 mm,
� Q-S / X-S 4 / Q-K / X-K 4 = 0.25 mm,
� Q-S / X-S 8 / Q-K / X-K 8 = 0.13 mm,
� Negligible for larger TOX®-Powerpackages
Order no.
ZHM 630-90
Connection 90°
Lenght 630 mm

16

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TB 10.10_202311.en

Subject to technical modifications.