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TOX Press Systems®

Compact Benchtop Presses - Advanced Press Systems

TOX® Press Systems........................................................................................................................................................

Output forces from 2 – 2000 kN, intelligently monitored
Clinching, punching, fastener insertion and marking – allapplications require stable components that ensure
precise tool guidance. We have the appropriate solution
with TOX® Presses. Whether this involves manual workstations, automated C-frame presses or 2- or 4-column presses – the functional design of the TOX® Press
modular kit principle allows easy and economic
adaptation to your specifications. In addition to standalone models, our press systems can also be combinedwith automated solutions.

DrivesThe modular kit principle
The ideal solution for your application: When it comesto choosing a standard press, you have numerous
options. The TOX® modular kit principle makes it easy.
To meet any further requirements, we can develop
versions that exactly match your specification fordimension and function.

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 Electromechanical drives TOX® ElectricDrive Pneumohydraulic drives TOX® Powerpackage
 TOX® Hydraulic cylinder with external pressure
intensifier2

Typical applications

Clinching, TOX®
Sheet metal joiningRiveting

Pressing-in, Insertionof functional elements

Assembling,Press fitting

Punching, piercing

Embossing, marking

Tightening, clamping

Pressing, compressing

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Press frames 2machined or welded versions
 C-Frames
 2-Columns
 4-Columns

1Tools3

 Clinching tools Press/stamping tools and setting heads
 Punching tools

Control systems 4
 1-hand start + additional safety modules
 2-hand safety control systems (also with PLC
 Foot pedal control systems + additional safetymodules
 External impulse control systems TOX® Software and HMI
on UDI Panel

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45
Base frames 5
 Steel tube welded Steel panel bolted
 Aluminum extrusion
 Custom sizes possible

3Components........................................................................................................................................................

Additional components add value
Safety featuresto provide safety for man and machine TOX® Safety Guard Enclosures (Aluminumor Steel frame, Polycarbonate or Wire mesh) Light curtains (Access- and Rear area protection)
 Safety doors (Pneumatic or Rolling) TOX® Restraint Devices (Angular or Rod variant)

Workpiece handlingfor more efficiency and higher productivity
 Sliding tables
 Rotary indexing tables
 Shuttle tables
 Pick and Place Robot placement

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TOX® Processmonitoring
for more control, stable processes
and better quality
Monitoring of processes by means of Window technique
 Envelope curves
Multiple possibilities
 Multi-channel evaluations
 Bus interfaces
 Data backup

TOX® Software and HMI
The intuitive software for Industry 4.0
 Configuration and control of the press
 Visualization and HMI
 Detailied processmonitoring andstorage of quality data Operating system independent(Windows/Linux) Integration in networks On Customer PC /line PCor TOX® UDI Panel(available in 3 sizes)

TOX® Accessories
make work life easier Target equipment for exact positioning Tool couplings Sensors for- travel- force- pressure

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TOX® FinePress........................................................................................................................................................

The TOX® FinePress program increases the productivity
in your company thanks to its flexibility, quality and value– even with just a small investment. The sturdy benchtop
presses are characterized by their precise guidance andflexible options. With the toggle press, rack and pinion
press, pneumatic press with manual approach or purely
pneumatic press versions we have the right solution foralmost all manual work stations.

Advantages
 Best price performance ratio Extensive accessories
 Precision-guided ram
 Low-friction movement
 Pressing monitoring capable Hand lever adjustable 360°

Guide quality – the core andguarantee for best results.
 Robust guidance using
recirculating ball guides
 No adjusting of the guide tolerance No readjusting

Stroke counter

Return stroke lock

 Electrical (battery) orpneumatical 8-digit display

 For toggle and rack andpinion presses
 Prevents premature returnof the lever

Tool fixture ZA

Slide table 3-in-1 solution for cylindricalclamping with and without
thread or with set screw Allows loading outside ofpress area
 Integrated damping For all presses up to 57 kN

Tool holding fixture ZAK
with force sensor

Potentiometric position sensing ZW

 For all bench top pressesTOX® FinePress

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 Easy mounting on return stroke lockand press head

TOX® FlexPress Compact........................................................................................................................................................

The compact manual workstation for series production
The new TOX® FlexPress Compact combines flexibility
in use with intuitive control and seamless process monitoring.
A simple tool change allows all processes supported byTOX® to be carried out within shortest time. Evaluate
your data afterwards directly at the operating terminalor also by means of the master control - the interfaces
are already included.

!
WNEFeatures
 Driven by TOX® ElectricPowerDrive in four versions:
5 kN, 10 kN, 30 kN or 60 kN
 Whether clinching, riveting, pressing in or similar - alltechnologies covered by TOX® PRESSOTECHNIK
can be realized Seamless process and quality monitoring by thenew TOX® Software on the 15“ touch panel Low space requirement at the workplace due toparticularly compact footprint and integrated control
cabinet

Safety and ergonomics
The RGBW illuminated workspace provides the operator with visual feedback on the process.
On the one hand, this makes it immediately visible
whether the process being carried out is OK. On theother hand, the operator can continue his work without
having to check the display on the control panel.
 Fast moving interlocked safety door
 Extension of functions via EtherCat-Module in working area or control cabinet

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TOX® Presses from 2 – 2000 kN........................................................................................................................................................

TOX® Press Frames to fit your application
Our standard TOX® Press Frames provide the basis foryour individual press system. The frames are available
in various designs and their dimensions are individually
tailored. The slim and sturdy C-frames offer an outstanding price performance ratio and are ideally suited forforming, joining, fastener insertion, pressing, stamping,and arking.

When it comes to optimal pressing and stamping overlarge tooling areas the symmetrical press constructionof the 2- and 4-column design is best. In combination
with the appropriate components, such as drive, control
system, tool set and also safety devices, you receive apress system tailored to your needs.

TOX® C-Frame Benchtop Presses

TOX® C-Frame and C-Bow Presses

CEB / CMB Series

CEU Series

The use of flame-cut steel partsensures flexible construction of theCEB series. It can be implemented
into a machine and robot cell or asa stand-allone press. The tool ram of
the CMB series, which is guided bylinear bearings, eliminates the needfor further tool guidance.

Sturdy welded construction
with low deflection. The press
bed is height adjustable andcan be easily removed.
 Press force up to 140 kN

 Press force up to 300 kN

MCC Series

CEC Series

The MCC series uses compact,
sturdyandinexpensive
cast
construction to be operated as anindividual press or in conjunction withfeed or tool changing systems. The
flexibility and versatility of the MCC
series makes it ideal for pressing,marking or bending.

The CEC series sturdy, castconstruction with large depth
for use in combination with thepneumohydraulic drive TOX®
Powerpackage RZ or electromechanical drive
TOX®
ElectricDrive EPMR guarantees accurately guided tools
even with long strokes.

 Press force up to 150 kN

 Press force up to 84 kN

MC Series

CEJ C-Frame Series

The height-adjustable console makes
the MC series particularly flexible. Itcan be used as a tabletop machine,and can also be integrated into
special purpose machines, transfer
devices and production lines.

The flexible modular kit systemof the CEJ series is optimizedin conjuction combinable with
our TOX® Robot tongs drives
and suitable for various toolgeometries.

 Press force up to 150 kN

 Press force up to 80 kN

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TOX® C-Frame Press PC series
The slim design provides open access from three sides.
The welded and stress relieved frame body has
minimum deflection.
 Press force up to 2000 kN

TOX® 2-Column Press MB / MBG series
The 2-column/2-plate construction MB series with aslide or ball bearing guided ram plate combines highload-bearing capacity with small dimensions. TheMBG series also offers a large tool assembly space.
 Press force up to 2000 kN

TOX® 4-Column Press MA / MAG series
The 4-column construction of the MA series distributes
the load optimally over the entire pressing surface andminimizes deflection. The MAG series also offers a large
tool assembly space. The modular construction allows
for an individual customization, including, for example,
a non-rotating tool holding fixture or a 4-column guided
ram plate.
 Press force up to 2000 kN

9TOX® Software........................................................................................................................................................

Visualization and intuitive HMIWhether you are working with the new TOX® Software
as operator, repairer, process engineer, commissioning
engineer or quality manager, the HMI impresses with acustomizable user interface as well as clear, freely definable dashboards. Parameterization, operation, process monitoring, diagnosis and evaluation as well as
quality data management are all combined in the TOX®
Software.
The TOX® Software takes over the control of the TOX®
PowerModule Core, which controls the TOX® ElectricPowerDrive. The communication takes place in realtime and guarantees high repeatability and highest performance of the process control.

Technical Data For all TOX® ElectricDrive 5 windows per process freely defineable 500 software programs
 2 channels e.g. force 1 / force 2 on position Flexible fieldbus with 32 words 10 tracks in one diagram 5000 diagram points per track10

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Userfriendly Software Modern user interface „look and feel“ Widget based for customizable dashboards Intuitive handling  Easy installation and parametrization Integrated window technique for many applications

Typical applications........................................................................................................................................................

We design, plan and build complete presses and special machines

TOX® 4-Column Press MAG series
with electromechanical drive system TOX® ElectricDrive

TOX® C-Frame Press CMB series
with electromechanical servo drive TOX®
ElectricDrive, safety controller with pneumatic door and touchscreen

TOX® 4-Column Press MAG series
with a 16 tool riveting system, pneumohydraulic drive
TOX® Powerpackage, light curtain and transfer unit

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TOX® PRESSOTECHNIK GmbH & Co. KG
Riedstrasse 488250 Weingarten / Germany
Find your local contact at:
www.tox.com
317814 / 60.202306.en Subject to technical modifications.