HORIBA, Ltd.
International Sales Dept.
Process & Environmental Team

Kinta SEKIGUCHI

Dyeing wastewater treatment pilot plant for
Myanmar traditional clothes “Longyi”
The 13th WEPA Annual Meeting in Jakarta
27 September 2017

© 2017 HORIBA, Ltd. All rights reserved.

1Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

2

Environmental & Analysis Education for
Myanmar (Internship program)

1st (Jun. 2014)
Period: 2 months
Trainees: 3 persons from
①ECD(Environmental
Conservation Department)

2nd (Oct. 2015)
Period: 2 weeks
Trainees： 4 persons from
①ECD,②YCDC,③Yezin
Agricultural Univ.

3rd (Jul. 2016)
Period： 3 weeks
Trainees： 5 persons from
①ECD,②YCDC,③MCDC,④Yangon Technological Univ.

Supported by Japan-Asia Youth exchange program and Kyoto Univ.

Purpose：To assist Myanmar Human Capital Building through teaching
Japanese environmental history, activities & analysis technologies.
© 2017 HORIBA, Ltd. All rights reserved.

3

Current situation in Wundwin Township Dyeing wastewater from “Longyi” factories
Approx. 6,300 Longyi factories in Wundwin.
Approx. 630 factories with dyeing process.
Village of Longyi factories
Discharge
direct toriver

Mandalay

Wundwin

Meiktila

Referred from Google Map, DigitalGlobe

Naypyidaw
YangonBangkok© 2017 HORIBA, Ltd. All rights reserved.

Dyeing process

Traditional clothes “Longyi”4

Wundwin wastewater treatment project
Ministry of the Environment Japan support project

To improve people’s mind on Environmental conservation
through waste water treatment demonstration of dye effluent
from Longyi factories with Japanese technologies.

Action planPhase1 Feasibility Study (Aug.2015～Mar.2016 Done)
Phase2 Demonstration (Apr.2016～Mar.2017 Done)
Phase3 Follow-up (Apr.2017～Mar.2018 On-going)

MONREC
ECD
SupportWater Treatment© 2017 HORIBA, Ltd. All rights reserved.

Analysis

RequestWundwintownship(Dye factories)

Improvement ofEnvironment5

Actual situation survey in Wundwin-Situation of factories Main factories and drainage
water amount Visited major 7 factories.
 Max amount is 65t/day

 Dye factory drainage
 Waste water from dying process directly
goes to river through pipes.
 Some factories have waster treatment
tank but not enough treatment.
 Two major factories installed dyemachine made in India.

Drainage from factories

 Htee Hlaing Lake Treatment trial by ECD in Htee Hlaning
Village but not enough treatment.
 Decided as demonstration site.
© 2017 HORIBA, Ltd. All rights reserved.

Htee Hlaing Lake

6

Actual situation survey in Wundwin-Environmental effect from dye drainageBlack river may make people’s environmental mind down?

Drainage from dye factoryBlack river

When you touch
Garbage

Cows and garbage© 2017 HORIBA, Ltd. All rights reserved.

Dyeing wastewater Pond
7

Actual situation survey in Wundwin-Environmental water quality survey-

 No clarity of water, less oxygen so that creatures
cannot live in the black river.
Multi water quality
checker U-53G

Parameter

Sep.‘15(Rainy)

Dec.‘15(Dry)Feb.‘16(Dry)US EPA
Guideline

pH

8.08

9.04

9.26

6.0-8.0DO(mg/L)

3.84

0.12

0.27

ー

Turb.(NTU)

150

995

1000*300

TDS(g/L)

0.48

3.06

4.74

1.2

COD(mg/L)

30

150

200

100

Oil andGrease(mg/L)

2.0

3.5

N.D.

10.0

－: No indication、 N.D.: Not detected、*Turb：Detect limit is Max 1000NTU© 2017 HORIBA, Ltd. All rights reserved.

Oil content analyzer
OCMA-500

8

Actual situation survey in Wundwin-Heavy metal analysis in dye-X-ray
Fluorescence
Analyzer
MESA-50

 Very small content of heavy metalso that not serious effect on health is expected.
Parameter

Dye
Powder(Black)Dye Waste
Water(Lake1)

Cd(mg/L)

0

N.D.

Cr(mg/L)

13

N.A.

Co(mg/L)

0

N.D.

Cu(mg/L)

20.54

Ni(mg/L)

0－Zn(mg/L)

4

0.11

Hg(mg/L)

0－Pb(mg/L)

0－

N.A.: Not available
N.D.: Less than min detect limit(Cd=<0.002, Co=<0.02)－：Not measured© 2017HORIBA, Ltd.
All rights reserved.
※X-rayanalysis
for dye powder、 Atomic absorption spectrophotometry for waste water9Technical survey-Coagulation test-

COD remove: 1,800mg/L⇒200mg/L
SS・Color remove：Clear phase

Good efficiency of coagulant reagent (FeCL3、PAC、PAM)
purchased in Yangon© 2017 HORIBA, Ltd. All rights reserved.

10Technical survey-Continuous treatment test in lab＜Treatment flow＞

Aeration
Surfacewater

Surfacewater

Surfacewater

EffluentRaw water© 2017 HORIBA, Ltd. All rights reserved.

After
aeration＜Test result＞

Sedimentation
Coagulant

Rawwater＜Test System＞

Parameter(mg/L)

Rawwater

Effluent
water

EQG
value

BOD

110

2040

CODCr

832

160

160

TSS

1300

5050

The treatment flow is effective
to the wastewater11

Seminar and workshop in Wundwin
 Environmental awareness seminarfor factories in Wundwin
 Environmental history in Japan.
 More than 40 attenders from factories.
 Some factories wish to install wasterwater treatment system in their newfactories.
 Most factories cannot afford the system.
⇒Expecting government assist

 Work shop through field survey
 How to use HORIBA Multi water quality
checker and oil content analyzer.
⇒Required user-friendly and reliability ofanalysis.
© 2017 HORIBA, Ltd. All rights reserved.

12

Water Quality
Display

Filtration

Sedimentation

Biological T.

Coagulation

Plan for 2nd phase demonstration

Monitoring

M

M
Sludge(Landfill)© 2017 HORIBA, Ltd. All rights reserved.

13

Design for pilot treatment system© 2017 HORIBA, Ltd. All rights reserved.

Effluent Monitor

Chlorine Treatment

Hi-speed Filtration

Biological AerationCoagulation
Raw Water Monitor

PH Adjustment
Dilution

Dye wastewater

Raw Water Treatment flow according to test in 1st phase
Effluent toriver

Reducing power consumption byＤＯ monitoring blower control.
Chemical dose control by UV meter
minimizes chemical consumption.
Hi-speed filtration(Marimo) reduces
initial cost.
14

Pilot plant for dyeing wastewater
treatment
Hi-speed Filtration(Marimo)

Biological aeration
Coagulation

ＵＶmeter
DatapHmeter© 2017 HORIBA, Ltd. All rights reserved.

DOmeter

Raw COD：421mg/L
Raw SS： 857mg/L
Effluent COD：86.3mg/LEffluent SS： 11.0mg/L
15

The result of demonstration test

①Raw water© 2017 HORIBA, Ltd. All rights reserved.

②After Coagulation

Effluent Monitor

Chlorine Treatment

Hi-speed Filtration

Biological AerationCoagulation

PH Adjustment

Dye wastewater

Raw Water Waste water treatment visual
Effluent toriver③Before Filtration
16

The result of demonstration test Test result (Water quality)
Water
Quality

BeforetreatedAftertreated

EQG value

COD [mg/L]

512

96

160

TSS [mg/L]

2,440

5150Color [Pt-Co]

10,100312-© 2017 HORIBA, Ltd. All rights reserved.

17

The result of demonstration test Test result (Blower control by DO meter)
Blower control

Test timePowerconsumption

Reduction rate

No control(Continuous)

3,000 mins

4.78kW-ON/OFF Control byDO(1.5-3.0mg/L)

3,000 mins

2.26kW

Approx. 53%

Biological aeration
Power consumption(kW)

DOmeter65

Blower power consumption in aeration■ No control■ Control by DO

432
10Time(min)© 2017 HORIBA, Ltd. All rights reserved.

18

The result of demonstration test Test result (FeCl3 dose control by UV meter)

 Controlling the volume of FeCl3 dosing dependingon raw water quality by monitoring UV meter⇒ Approx. 40% of FeCl3 consumption was saved■ No control(Constant dose)■ Control by UV meter

ＵＶmeter

Volume of FeCl3 dosing
(ppm)

700
600
500
400
300
200
100
0
1月12日
0

© 2017 HORIBA, Ltd. All rights reserved.

1月19日
7

1月26日
14

2月2日
21

2月9日
28

2月16日 42
2月23日
35(days)19

O&M of pilot treatment system
 O&M training to Myanmar ECD

ECD: Environmental
Conservation Department

 2 Trainees / 3 weeks / at pilot plant

How to set & start the system

Coagulationbeaker test

© 2017 HORIBA, Ltd. All rights reserved.

How to operate the system

How to operate & maintain on-line
analyzers

Understanding Watertreatment flow

How to do manual analysis
20

Japanese technologies in the pilot plant
Proposing water treatment and analysis technologies for Myanmar
On-site analysis
Multi water quality checker

Energy saving water treatment
・Membrane diffuser ｘ DO control
・Fiber filtration「Marimo」(Hi-speed filtration)
No reagent
less maintenanceEffluent monitor
UV meter (COD,SS)

X-ray Fluorescenceanalyzer
User friendly

Environ.
SurveyLab analysis
Oil content analyzer

WQcontrol

DO meter© 2017 HORIBA, Ltd. All rights reserved.

Effluent
monitorpHmeter21

Environmental & Analysis Education forIndonesia & Philippine (Japan Field Study Program)
Classroom training
in Kyoto Univ.

Visiting water purification plant

JOY & FUN with Mr.Horiba
Water quality
surveyVisiting Hitachi Zosen

Analyzer training

Period: May 21 to June 6, 2017
<Indonesia> 5 persons
・The Ministry of Environment and Forestry
・Indonesian Institute of Science<Philippine> 5 persons
・Environmental Management Bureau, DENR
・Maynilad Water Service Inc.
© 2017 HORIBA, Ltd. All rights reserved.

22

Conclusion Providing capacity building in Japan We are able to provide not only analyzers but also
capacity building by inviting you to Japan.
 Experiences for Myanmar, Indonesia and Philippine.

 Conclusion of the demonstration
 This pilot plant is able to treat dye waste water from“Longyi” factories in Wundwin township.
 We would like to support Myanmar to improve theenvironmental pollution.

 Technical support and solution provide We are able to provide technical support and propose
solutions for environmental issues in your countries.

What can we support in your countries?
© 2017 HORIBA, Ltd. All rights reserved.

23

© 2017 HORIBA, Ltd. All rights reserved.

24

Company Information• Business Content(As of December 31, 2016)

Analyzers Manufacture• Incorporation

January 26, 1953

• Sales170.0 BJPY (1,460MUSD)• Operating Income
18.4 BJPY (158MUSD)• Worldwide Employees

Head Office at Kyoto, Japan

7,149＊HORIBA observes fiscal year by January – December.
© 2017 HORIBA, Ltd. All rights reserved.

25

Business Segments
Automotive Test Systems
Emission Measurement Systems (EMS)
Test Automation Systems (TAS)
Driving Control Systems (HIT)

Process & Environmental
Environmental Systems, Maintenance
System Integration
Environmental Regulation & Process Business

MedicalIn-Vitro Diagnostic (IVD) Systems
Integration of HORIBA ABX’s
Technology & Marketing Know-How

Semiconductor
Mass Flow Controller
In-situ Analysis

Scientific
Synergy of HORIBA andHORIBA Jobin Yvon’s Technologies
Raman, Grating, and Fluorescence© 2017 HORIBA, Ltd. All rights reserved.

26

Analyzers for Process & Environmental
Water Analyzers
Water Pollution Monitor
Process Liquid Analyzer

Oil Content Analyzer Water Quality Checker COD Monitor(UV method)(OCMA-500 Series)(U-50 Series)(OPSA-150)

Gas Analyzers
Process Gas Analyzers
Ambient Air Monitor
Combustion Control Monitor

Continuous Water
Quality Analyzer(H-1 Series)

Portable Gas Analyzer(PG-300 Series)

Stack Gas Monitor
ENDA-7000

Automotive Emissions Analyzers© 2017 HORIBA, Ltd. All rights reserved.

Automotive Emissions Analyzer(MEXA-324M)

Ambient Monitor
AP-37027

Environmental Monitoring Network
 Air Quality Monitoring System (AQMS)
 Water Quality Monitoring System (WQMS)
Mobile AQMS

AQMS
WQMS at lake
WQMS
at dam and river© 2017 HORIBA, Ltd. All rights reserved.

28HORIBA network in Asia
Headcounts
in HORIBA Gr.
3,761
59%

Distributors inevery country（As of December 31, 2016）
Japan
Shanghai Facility

BeijingSeoul/Bucheon

Shanghai
New Delhi
Guanguzhou
Hanoi

Pune
Bangalore

Bangkok

Singapore

China

HORIBA Instruments(Shanghai) Co., Ltd.

Korea
HORIBA Korea
Co., Ltd.

Japan
HsinchuSingapore
ThailandIndia
TaiwanVietnamIndonesia

HORIBA, Ltd.
HORIBA Taiwan, Inc. HORIBA Advanced
Techno Co., Ltd.
Jakarta
HORIBA STEC, Co., Ltd.
HORIBA TECHNOPT HORIBA Indonesia
SERVICE Co., Ltd.
HORIBA India Private Limited
・Kyoto・Fukuchiyama・Tokyo・Osaka・Nagoya ・Fukuoka
・Otsu・Aso
HORIBA Instruments(Singapore) Pte Ltd.
HORIBA India Private Limited,Technical Center© 2017 HORIBA, Ltd. All rights reserved.

29

(c) 2017 Hitachi Zosen Corporation

30

Corporate Snapshot of Hitz
Company name

Hitachi Zosen Corporation

Date of founding

April 1, 1881

Date of establishment

May 29, 1934

Location of Head
Offices

Osaka, Tokyo

President

Takashi Tanisho, Representative Director Chairman &President

Capital¥45,442,365,005 (As of March 31, 2017)

Net Sales(consolidated)¥399,331 million (Fiscal year ended March 31, 2017)

Number of Employees

10,131 (As of March 31, 2017)(c) 2017 Hitachi Zosen Corporation

2Global NetworkJapan

Overseas office

2 Head Offices
8 Domestic Offices
8 Works Locations

Total 17 Overseas Offices

42 Overseas Subsidiaries &Affiliates

HITACHI ZOSEN EUROPE
LTD.
Hitachi Zosen Inova UK
LTD.
Hitachi Zosen Inova
AGSeoul Branch

HITACHI ZOSEN U.S.A. LTD.

Hitachi Zosen
Corporation

Hitachi Zosen Trading (Shanghai)Co., Ltd.

HITACHI ZOSEN VIETNAM Co.,
Hitachi Zosen KRB
LtdAGAbu Dhabi Branch
Hitachi Zosen India
Pvt.
Hitachi Zosen India
Pvt. HyderabadBranchOverseas Subsidiaries &Affiliates

Taipei Branch
Ho Chi Minh City OfficeHitachi Zosen Inova U.S.A
LLC

Singapore BranchHitz(Thailand)Co., Ltd

Hitachi Zosen Myanmar Co., Ltd.

Hitachi Zosen Inova Australia

Osmoflo

as of Aug, 2017(c) 2017 Hitachi Zosen Corporation

3

Businesssegments

1.

Infrastructure

Shield Tunneling Machines

Company profile

Environment

Disaster Prevention
System7%

Machinery

Energy-from-Waste Plants

3%

26% Sales (FY2016)

399 Billion Yen

64%

Desalination Plant

Marine diesel engines with SCR system

Remote Operations Center (ROC)

Process/Nuclear Equipment

Press machines(c) 2017 Hitachi Zosen Corporation

4

Business portfolio of water treatment business
Hitachi Zosen Corporation
MACHINERY BUSUNESS
Process Equipment• Pressure vessels• Spent nuclear fuel storage
cask & canister(container)
etc.
Machinery• Marine diesel engines• Press machines• Precision machinery etc.

ENVIRONMENT BUSINESSINFRASTRUCTURE BUSINESS

Environmental Systems• EfW plants• Material recycle system• Water & sludge treatment
etc.
Industrial Plants• Desalination plants• Power generation facilities• Renewable energy

Infrastructure• Shield tunneling machines• Bridges• Disaster prevention sys.
etc.

WATER TREATMENT BUSINESSENVIRONMENTAL PLANTS
Provide Full-/Semi-Turn Key EPC Services of• Human Waste Treatment• Municipal Sewage Treatment• Water Treatment• Methane fermentation

MACHINERIESManufacture and Supply• Mechanical aerator/Agitator/ Dehydrator• Screen• Vacuum / Press / Sand Filter

Provide operation and maintenance Services(c) 2017 Hitachi Zosen Corporation5