USER’S MANUAL
ZL8800-2CH-DEMO1Z

AN1877
Rev 2.00
December 19, 2014

Demonstration Board

Target Specifications

The ZL8800 is a digital power conversion and management ICthat combines an efficient step-down DC/DC converter with key
power and thermal management functions in a single package.
The ZL8800 incorporates compensation-free ChargeMode™
control to achieve single-cycle transient response.

• VIN = 12V• VOUT = 1.2V/30A max and 1.0V/30A max• fSW = 512kHz

The ZL8800-2CH-DEMO1Z demonstration board is a 6-layer
board demonstrating 2 independent 30A synchronous buckconverters. Sequencing, tracking, margining, plus otherfeatures can be evaluated using this board.

• Efficiency: 91% at 20A• Output Ripple: ±1%• Dynamic response: ±1% (50% to 100% to 50% load step,
di/dt = 10A/µs)

A USB to PMBus™ adapter board is used to connect thedemonstration board to a PC. The PMBus command set isaccessed by using the Intersil PowerNavigator™ evaluation
software from a PC running Microsoft Windows.

• Board temperature: +25°C

Functional Description

Key Features

The ZL8800-2CH-DEMO1Z provides all circuitry required todemonstrate the features of the ZL8800. The
ZL8800-2CH-DEMO1Z has a functionally-optimized ZL8800
circuit layout that allows efficient operation up to the
maximum output current.

• 2 independent 30A synchronous buck converters withcompensation-free ChargeMode control• Designed to be easy to use and modify. Optimized for small
circuit footprint and dynamic response

A majority of the features of the ZL8800, such ascompensation-free ChargeMode control, soft-start delay andramp times, supply sequencing, voltage tracking and voltage
margining are available on this demonstration board. For
voltage tracking and sequencing demonstration, the board canbe connected to any other Intersil demonstration board that
supports the Digital-DC™ (DDC) bus.

• Configurable through PMBus• VIN range of 6.5V to 14V, VOUT adjustable from 0.54 to 5.5V
• Enable switches and power-good indicators

Ordering Information
PART NUMBER

DESCRIPTION

ZL8800-2CH-DEMO1Z

ZL8800 Demonstration Kit(EVB, USB Adapter, Cable)

Figure 1 shows a simplified schematic diagram of theZL8800-2CH-DEMO1Z board.

VIN
4.5V TO 14V

VDRV

VDRV

VDD

VDD

VIN

PW M

PWMH1

PWMH0

PW M

BST

EN

PWML1

PWML0

EN

Vsw

GND

DrMOS

VIN

ZL8800

BST

DrMOS

VOUT1
0.54V TO
5.5V

VDD

Vsw

VOUT0
0.54V TO
5.5V

GND

ISENA1ISENA0ISENB1ISENB0VSENP1 VSENP0VSENN1 VSENN0
INTER-DEVICECOMMUNICATION
PMBus

DDC
SDA
SCL
SALRT
GND

EN0
EN1
PG0
PG1

CONTROLANDSTATUSFIGURE 1. ZL8800-2CH-DEMO1Z SIMPLIFIED SCHEMATIC

AN1877 Rev 2.00
December 19, 2014

Page 1 of 17

ZL8800-2CH-DEMO1Z
The hardware enable function is controlled by toggle switches on
the ZL8800-2CH-DEMO1Z board. The power-good (PG) LEDs
indicate the correct state of PG when external power is applied to
the ZL8800-2CH-DEMO1Z board and the corresponding output isfunctioning properly. The right angle headers at opposite ends ofthe board are for connecting a USB to PMBus adapter board orfor daisy chaining multiple demonstration boards together tobuild multioutput configurations.
Figures 2 and 3 show the detailed demonstration circuit. Figure 2
shows the ZL8800 IC with its minimal component count torealize a 30A output on each buck converter. Figure 3 hasinterface circuitry unique to the demonstration board that is not
typically contained in a user’s application circuit. Figures 4
through 10 show typical performance data and Figures 15
through 22 demonstrate the PCB board layout, which include theboard fabrication notes. The default configuration file is shownon page 6, and the Bill of Materials (BOM) is included forreference beginning on page 5.

Quick Start Guide
Stand-Alone Operation
1. Set ENABLE switch to “DISABLE”.
2. Apply load to VOUT0 and/or VOUT1 .
3. Connect the USB to PMBus adapter board to J8 (labeled“DONGLE”) of ZL8800-2CH-DEMO1Z.
4. Connect supplied USB cable from computer to USB to PMBus
adapter board.
5. Connect power supply to VIN (supply turned off).
6. Turn power supply on.
7. Set ENABLE switch to “ENABLE”.
8. Monitor ZL8800-2CH-DEMO1Z board operation using anoscilloscope.

USB (PMBus) Operation

References

1. Set ENABLE switch to “DISABLE”.

ZL8800 Datasheet, “Dual Channel/Dual Phase PMBus™ ChargeModeControl DC/DC Digital Controller”

3. Connect power supply to VIN (supply turned off).

Operation

5. Connect USB to PMBus adapter board to J8 of
ZL8800-2CH-DEMO1Z.

PMBus Operation

6. Connect supplied USB cable from computer to USB to PMBus
adapter board.

The ZL8800 utilizes the PMBus protocol. The PMBus functionality
can be controlled via USB from a PC running the PowerNavigator
evaluation software in a Windows XP, Windows 7 or Windows 8
operating systems.

2. Apply load to VOUT and/or VOUT1.
4. Turn power supply on.

Install the PowerNavigator evaluation software from thefollowing Intersil website:
http://www.intersil.com/powernavigator.html.

Install the evaluation software from the following Intersil
website:http://www.intersil.com/powernavigator.html

7. Set ENABLE switch to “ENABLE”.

For board operation, connect the included USB-to-PMBus adapter
board to J8 of the ZL8800-2CH-DEMO1Z board labeled“DONGLE”. Connect the desired load and an appropriate power
supply to the input and connect the included USB cable to the PC
running the PowerNavigator evaluation software. Place the
ENABLE switches in “DISABLE” and turn on the power.

9. Test the ZL8800-2CH-DEMO1Z operation using anoscilloscope and the evaluation software.

8. Monitor and configure the ZL8800-2CH-DEMO1Z board using
PMBus commands in the evaluation software.

The evaluation software allows modification of all ZL8800
PMBus parameters. The ZL8800 device on the board has been
preconfigured as described in this document, but the user may
modify the operating parameters through the evaluation
software or by loading a predefined set-up from a configuration
file.
The ENABLE switch can then be moved to “ENABLE” and theZL8800-2CH-DEMO1Z board can be tested. Alternately, thePMBus ON_OFF_CONFIG and OPERATION commands may be
used from the PowerNavigator GUI.

AN1877 Rev 2.00
December 19, 2014

Page 2 of 17

Page 3 of 17
FIGURE 2. APPLICATION CIRCUIT

ZL8800-2CH-DEMO1Z

AN1877 Rev 2.00
December 19, 2014

ZL8800-2CH-DEMO1Z Board Schematics

Page 4 of 17

FIGURE 3. ZL8800-2CH-DEMO1Z AUXILIARY CIRCUITRY

ZL8800-2CH-DEMO1Z

AN1877 Rev 2.00
December 19, 2014

ZL8800-2CH-DEMO1Z Board Schematics (Continued)

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Bill of Materials
QTY

REFERENCE

VALUE

TOL

RATINGTYPE

PCB FOOTPRINT

1

U2

ZL8800

-

14V

-

8

C1, C2, C3, C5, C6, C7, C8, C9

100µF

20%

6.3V

X5R

4

C4, C10, C11, C12

470µF

20%

2V

AL

4

C13, C20, C29, C16

10µF

10%

10V

X5R

9

C18, C22, C23, C24, C25, C30,
C31, C32, C33

22µF

20%

16V

X5R

SM1206

1

C17

330µ

20%

16V

PART NUMBER

4

C19, C26, C28, C35

1µF

10%

16V

X7R

SM0603

TDK

C1608X7R1C105K

2

C27, C36

100p

5%

50V

NPO

SM0402_WSS

Murata

GRM1555C1H101JZ01D

6

C38, C39, C41, C37, C21, C34

10µ

20%

16V

X5R

SM0603

Taiyo Yuden

EMK107BBJ106MA-T

1

C40

2.2µ

10%

25V

X5R

SM0805

Murata

GRM21BR71E225KA73L

2

L1, L20.27µH-

35.5A

FERRITE IND_SLC1175

Coil Craft

SLC1175-271ME_

2

Q3, Q6

FDMF5821-

60A/20V

DR MOS PQFN31_5X5_P5S

Fairchild

FDMF5821DC

2

Q2, Q4

2N3904-40V

ON Semi

MMBT3904LT1G

2

R1, R26

100k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF1003V

1

R2

6.65k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF6651V

2

R3, R7

100

1%

100mW

THK FILM SM0805

Panasonic

ERJ-6ENF1000V

MLF44_7X7_XX

Intersil

ZL8800ALAFTK

SM1210

Taiyo Yuden

JMK325BJ107MY-T

SM7343P

Panasonic

EEF-SX0D471E4

SM0805

Taiyo Yuden

LMK212B7106KG-TD

MurataGRM31CR61C226ME15L

AL POLY SM_CAP_10.5X10.5

NPN

MFR

SOT-23

United Chemi APXA160ARA331MJC0G

2

R9, R11

1

5%

100mW

THK FILM SM0603

Rohm

MCR03EZPJ1R0

2

R10, R12

1.40k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF1401V

1

R18

28.7k

1%

100mW

THK FILM SM0402

Panasonic

ERJ-3EKF2872V

1

R25

31.6k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF3162V

1

R27

147k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF1473V

2

R14, R13

3.3Ω

5%

100mW

THK FILM SM0603

Panasonic

ERJ-3GEYJ3R3V

2

R15, R16

30k

5%

100mW

THK FILM SM0603

Panasonic

ERJ-3GEYJ303V

DEMONSTRATION BOARD SPECIFIC AUXILIARY PARTS BILL OF MATERIALS
1

VDD

Terminal-

Red

Test Point TP_036H_SSREF

Keystone

5000

1

GND

Terminal-

Black

Test Point TP_036H_SSREF

Keystone5001

2

D3, D4

GREEN-

2V, 20mA

Chicago Mini

CMD17-21VGC/TR8

2

EN1, EN0

SW_SPDT

-

-

NKK

G12AP

4

J1, J2, J105, J106

2 POS

-

-

VERT

SIP2/100SamtecTSW-102-07-L-S

1

J6

Not Used

-

-

-

-

-

-

2

J8, J9Header--RA

HDRM3DUALRA

SamtecTSW-103-08-T-D-RA

2

J10, J11

Socket--RA

HDRF3DUALRA

SamtecSSQ-103-02-T-D-RA

4

J101, J102, J103, J104

Terminal---

JACK_F_.175

BurndyKPA8CTP2

P2

Banana Jack

-

15A

-

JACK_F_NI_2P

Emerson108-0740-001

2R30, R31

392

1%

100mW

Yageo

RC0603FR-07393RL

1

C15

22µF

20%

16V

MurataGRM31CR61C226ME15L

LED

SM0805PCB VERT SW_TOG_SPDTTHK FILM SM0603
X5R

SM12065

R4, R5, R6, R32, R35

10.0k

1%

63mW

THK FILM SM0603

Panasonic

ERJ-2RKF1002X

2

R33, R34

100k

1%

100mW

THK FILM SM0603

Panasonic

ERJ-3EKF1003V

3

R24, R28, R29

Not Used

-

-

-

-

1

R8

4.75k

1%

100mW

Panasonic

ERJ-2RKF4751X

1

C14

10µF

10%

10V

MurataGRM31CR61C106ME15L

AN1877 Rev 2.00
December 19, 2014-

SM0603

THK FILM SM0603
X5R

SM1206

Page 5 of 17

ZL8800-2CH-DEMO1Z

Configuration File
The following text is loaded into the ZL8800 device on the
ZL8800-2CH-DEMO1Z as default settings. Each PMBus
command is loaded via the PowerNavigator software. The #symbol is used for a comment line.
# Initialize device to factory settings# PAGE 0 commands
PAGE

0x0

# PAGE 1 commands
PAGE

0x1

STORE_USER_ALL### End User StoreRESTORE_FACTORYSTORE_DEFAULT_ALL
STORE_USER_ALL### Begin Default StoreRESTORE_DEFAULT_ALL# Global commands# PAGE 0 commands
PAGE
VOUT_MAXIOUT_CAL_GAIN
IOUT_OC_FAULT_LIMITIOUT_UC_FAULT_LIMITUSER_CONFIG
INDUCTORTEMPCO_CONFIG
DDC_GROUPIOUT_AVG_OC_FAULT_LIMITIOUT_AVG_UC_FAULT_LIMIT
MFR_VMON_OV_FAULT_LIMIT
MFR_VMON_UV_FAULT_LIMIT

0x00x40000xb11e0xe3700xe4900x786
0xb1140xa7
0x0
0xe2300xe5d00xcb000xca00# PAGE 1 commands
PAGE
VOUT_COMMAND
VOUT_MAX
VOUT_MARGIN_HIGH
VOUT_MARGIN_LOW
IOUT_CAL_GAIN
VOUT_OV_FAULT_LIMIT
VOUT_UV_FAULT_LIMITIOUT_OC_FAULT_LIMITIOUT_UC_FAULT_LIMITPOWER_GOOD_ON
USER_CONFIG
INDUCTORTEMPCO_CONFIG
IOUT_AVG_OC_FAULT_LIMITIOUT_AVG_UC_FAULT_LIMIT
MFR_VMON_OV_FAULT_LIMIT
MFR_VMON_UV_FAULT_LIMIT

0x1
0x20000x40000x219a0x1e66
0xb11e0x235c0x1ca40xe3700xe4900x1ccd0x7a6
0xb1140xa70xe2300xe5d00xcb000xca00#2V# 0.279 mV/A
# 55 A# -55 A# 0.27 uH# 35 A# -35 A
#6V
#4V

#1V
#2V
# 1.05 V# 0.95 V# 0.279 mV/A
# 1.105 V# 0.895 V# 55 A# -55 A# 0.9 V# 0.27 uH# 35 A# -35 A
#6V
#4V

STORE_DEFAULT_ALL### End Default Store### Begin User StoreRESTORE_USER_ALL# Global commands

AN1877 Rev 2.00
December 19, 2014

Page 6 of 17

ZL8800-2CH-DEMO1Z

Measured Data The following data was acquired using a ZL8800-2CH-DEMO1Z Rev B demonstration board.
MEASURED OUTPUT CURRENT (A)35
30

MEASURED

25

IDEAL

20
15
10
5
0

0

5

10

15

20

25

30

35

ACTUAL OUTPUT CURRENT (A)FIGURE 4. OUTPUT CURRENT MEASUREMENT ACCURACY

100

100

90

90
80
VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V

70
60

EFFICIENCY (%)

EFFICIENCY (%)

80

VOUT = 1V
VOUT = 0.8V

50

60
50

40

40

30

30

20

0

5

10

15

20

25

20

30

VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V
VOUT = 1V
VOUT = 0.8V

70

0

5

LOAD CURRENT (A)

100

90

90

EFFICIENCY (%)

EFFICIENCY (%)

80

VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V
VOUT = 1V
VOUT = 0.8V

60
50

50

30

30
5

10

15

20

25

LOAD CURRENT (A)FIGURE 7. EFFICIENCY, VIN = 12V, fSW = 400kHz

AN1877 Rev 2.00
December 19, 2014

30

30

VOUT = 1V
VOUT = 0.8V

60

40

0

25

VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V

70

40

20

20

FIGURE 6. EFFICIENCY, VIN = 5V, fSW = 300kHz

100

70

15

LOAD CURRENT (A)FIGURE 5. EFFICIENCY, VIN = 12V, fSW = 300kHz

80

10

20

0

5

10

15

20

25

LOAD CURRENT (A)FIGURE 8. EFFICIENCY, VIN = 5V, fSW = 400kHz

Page 7 of 1730

ZL8800-2CH-DEMO1Z

Measured Data The following data was acquired using a ZL8800-2CH-DEMO1Z Rev B demonstration board. (Continued)
100

100

90

90
80

VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V

70
60

EFFICIENCY (%)

EFFICIENCY (%)

80

VOUT = 1V
VOUT = 0.8V

50

50
40

30

30
0

5

10

15

20

25

30

LOAD CURRENT (A)VOUT = 1V
VOUT = 0.8V

60

40

20

VOUT = 1.8V
VOUT = 1.5V
VOUT = 1.2V

70

20

0

5

10

15

20

25

LOAD CURRENT (A)FIGURE 9. EFFICIENCY, VIN = 12V, fSW = 516kHz

FIGURE 10. EFFICIENCY, VIN = 5V, f SW = 516kHz

FIGURE 11. RAMP UP

FIGURE 12. RAMP DOWNFIGURE 13. STEP RESPONSE, 10A TO 20A AT 5A/µs, ASCR = 1000
TOTAL DEVIATION WINDOW 25mV = 2.5%

FIGURE 14. STEP RESPONSE, 10A TO 20A AT 5A/µs, ASCR = 400
TOTAL DEVIATION WINDOW 50mV = 5%

AN1877 Rev 2.00
December 19, 2014

Page 8 of 1730

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout

FIGURE 15. PCB - TOP ASSEMBLY

AN1877 Rev 2.00
December 19, 2014

Page 9 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 16. PCB - TOP LAYER

AN1877 Rev 2.00
December 19, 2014

Page 10 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 17. PCB - INNER LAYER 1 (TOP VIEW)AN1877 Rev 2.00
December 19, 2014

Page 11 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 18. PCB - INNER LAYER 2 (TOP VIEW)AN1877 Rev 2.00
December 19, 2014

Page 12 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 19. PCB - INNER LAYER 3 (TOP VIEW)AN1877 Rev 2.00
December 19, 2014

Page 13 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 20. PCB - INNER LAYER 4 (TOP VIEW)AN1877 Rev 2.00
December 19, 2014

Page 14 of 17

ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 21. PCB - BOTTOM LAYER (TOP VIEW)AN1877 Rev 2.00
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ZL8800-2CH-DEMO1Z

ZL8800-2CH-DEMO1Z Board Layout (Continued)

FIGURE 22. PCB - BOTTOM ASSEMBLY (TOP VIEW)AN1877 Rev 2.00
December 19, 2014

Page 16 of 17

Notice1.

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you or third parties arising from the use of these circuits, software, or information.

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examples.

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Room 1709 Quantum Plaza, No.27 ZhichunLu, Haidian District, Beijing, 100191 P. R. China
Tel: +86-10-8235-1155, Fax: +86-10-8235-7679
Renesas Electronics (Shanghai) Co., Ltd.
Unit 301, Tower A, Central Towers, 555 Langao Road, Putuo District, Shanghai, 200333 P. R. China
Tel: +86-21-2226-0888, Fax: +86-21-2226-0999
Renesas Electronics Hong Kong Limited
Unit 1601-1611, 16/F., Tower 2, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hong Kong
Tel: +852-2265-6688, Fax: +852 2886-9022
Renesas Electronics Taiwan Co., Ltd.
13F, No. 363, Fu Shing North Road, Taipei 10543, Taiwan
Tel: +886-2-8175-9600, Fax: +886 2-8175-9670
Renesas Electronics Singapore Pte. Ltd.
80 Bendemeer Road, Unit #06-02 Hyflux Innovation Centre, Singapore 339949
Tel: +65-6213-0200, Fax: +65-6213-0300
Renesas Electronics Malaysia Sdn.Bhd.
Unit 1207, Block B, Menara Amcorp, Amcorp Trade Centre, No. 18, Jln Persiaran Barat, 46050 Petaling Jaya, Selangor Darul Ehsan, Malaysia
Tel: +60-3-7955-9390, Fax: +60-3-7955-9510
Renesas Electronics India Pvt. Ltd.
No.777C, 100 Feet Road, HAL 2nd Stage, Indiranagar, Bangalore 560 038, India
Tel: +91-80-67208700, Fax: +91-80-67208777
Renesas Electronics Korea Co., Ltd.
17F, KAMCO Yangjae Tower, 262, Gangnam-daero, Gangnam-gu, Seoul, 06265 Korea
Tel: +82-2-558-3737, Fax: +82-2-558-5338© 2018 Renesas Electronics Corporation. All rights reserved.
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