CATALOG PAGES CURRENT AS OF MAY 2013 FOR MOST CURRENT CATALOGJULY 2009
VISIT US AT WWW.AIRBORN.COM OR CLICK ON THE CATALOG PAGE REVISION
AirBorn has been manufacturing high reliability interconnect systems for more than 45
years with leading-edge, innovative technology that is more reliable and better-performing than practically all other alternatives.

Our advanced technologies, experienced design support, incomparable lead times andpersonalized customer service and support provide customers with complete solutions toa vast array of highly specialized design requirements in diverse markets and applications.
You will find in this catalog technical drawings and specification information that will help
you solve your interconnection needs from the design stage through production specification.

The products in this catalog are organized by the AirBorn part number assigned to them.

Each connector part number identifies five elements:
AirBorn Series
Body
Size (number of contacts)
Contact Type
Hardware Type

Each catalog page shows the choices available for each of these elements. By selecting
one option from any category on the page, you can build a set of connectors to meet yourrequirements.
If you do not find a particular connector size or option, please contact AirBorn for furtherassistance. AirBorn can manufacture special configurations for your exact specifications.

www.AirBorn.com

AirBorn International LTD

AirBorn

AirBorn

Mercury House, Station Road
Edenbridge. Kent. TN8 6HL
United Kingdom

4321 AirBorn Drive
Addison, TX 75001-0519
United States

3500 AirBorn Circle
Georgetown, TX 78626
United States

Phone: (972) 931-3200
Fax:(972) 931-9305
E-mail: info@airborn.com

Phone: (512) 863-5585
Fax:(512) 863-8259
E-mail: info@airborn.com

Phone: +44 (0)1732 864930
E-mail: cs@airbornint.com

Daughterboard toMotherboard or Chassis
Surface mount plugmating to straight receptacle.

4 Row
Sizes: 86 thru 404
Page: R-47

6 Row
Sizes: 162 thru 402
Page: R-63
Sizes: 448 & 604
Page: R-73

Cable or Board mating toCrimp Removable
Straight plug mating tocrimp removable receptacle.

2 Row
Sizes: 10 thru 100
Page: R-15

3 Row
Sizes: 11 thru 80
Page: R-27

3 Row
Sizes: 11 thru 80
Page: R-31

Straight plug mating tocrimp removable receptacle.

4 Row
Sizes: 86 & 110Page: R-49

Crimp removable plug mating tostraight receptacle

Crimp removable plug matingto right angle receptacle.

4 Row
Sizes: 86 & 110
Page: R-51

Ask About AirBorn's Accelerated Delivery ServiceRM2523.075"
11 thru 104 Contacts

PLUG WITHOUT
MOUNTING EARS OR
POTTING WELL

PLUG WITH
MOUNTING EARS AND
POTTING WELL

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

RA .075" Screw Machine PC Connector

33-RowA
BC
D

BODY STYLE:
Plug, straight, w/ potting well, w/ mounting ears
Plug, straight, w/ potting well, w/out mounting ears
Plug, straight, w/out potting well, w/ mounting ears
Plug, straight, w/out potting well, w/out mounting ears

2

BODY MATERIAL:
Polyphenylene sulfide (PPS)

011, 023, 035, 047, 059, 071, 080, 104

1
3

TYPE CONTACTS/TERMINATIONS:
Pin, crimp, 28-30 awg. contact
Pin, crimp, 22-26 awg. contact

WIRING OPTIONS:XX See wiring codes at right

STYLE OF HARDWARE:
None
0256
Guide Hardware
Guide set
5500
5501-5568 Guide set, polarized (see page R-38)
5570
Guide set, polarized, same as 5501 without Loctite R(to be keyed by customer)
Two guide pins
5700
Two guide sockets
5800
Jacking Hardware
Fixed jackset
2900
Fixed jackset, reversed
3000
Two fixed jackscrews
1900
Two fixed jacksockets
2000
Hex turning jackset, .200" knob
5900
Hex turning jackset, reversed, .200" knob
6000
Two hex turning jackscrews, .200" knob
6100
Two hex turning jacksockets, .200" knob
6200
Turning jackset, .490" knob
6400
6500
Turning jackset, reversed, .490" knob
Two turning jackscrews, .490" knob
6600
Two turning jacksockets, .490" knob
6700

= Option not RoHS compliant
If potting well is used with a pre-wired connector, it will be potted and not repairable.
If potting well is not used with a pre-wired connector, it will not be potted.
Contacts that are not potted in place can be removed and replaced only one time.
See page R-33.4 for crimp instructions, contact insertion and contact removal tools.

TYPE and COLOR
Code Size
Mil-W-16878/4
A
22 awg
B22 awg
C24 awg
D24 awg
E26 awg
F26 awg
G28 awg
H28 awg
J30 awg
K
30 awg
Mil-W-22759/33
L
22 awgM
22 awgN
24 awgP
24 awgR
26 awgS
26 awgT
28 awgU
28 awgV
30 awgW
30 awgLENGTHColor

CodeLength(+1"/-0")

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeating
White

A
B
C
D
E
F
G
H
JK
L
M
N
P
R
S

6"
12"
18"
24"
30"
36"
42"
48"
54"
60"
66"
72"
84"
96"
108"
120"

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeating
White

USING WIRE CODES:
Type and Color

Color sequence for
Ten repeating wire colors:(Beginning in position #1)
BlackBrown
RedOrangeYellow
GreenBlue
VioletGrey
White
Repeat this sequence untilconnector is fully loaded.

Ask About AirBorn's Accelerated Delivery ServiceLength3.075"11 thru 104 Contacts

RECEPTACLE WITHOUT
MOUNTING EARS OR
POTTING WELL

RECEPTACLE WITH
MOUNTING EARS AND
POTTING WELL

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

RA .075" Screw Machine PC Connector

33-Row

EFGH

BODY STYLE:Receptacle, straight, w/ potting well, w/ mounting earsReceptacle, straight, w/ potting well, w/out mounting ears
Receptacle, straight, w/out potting well, w/ mounting ears
Receptacle, straight, w/out potting well, w/out mounting ears

2BODY MATERIAL:
Polyphenylene sulfide (PPS)

011, 023, 035, 047, 059, 071, 080, 104

2
4TYPE CONTACTS/TERMINATIONS:
Socket, crimp, 28-30 awg. contact
Socket, crimp, 22-26 awg. contact

WIRING OPTIONS:XX See wiring codes at right

STYLE OF HARDWARE:
None0256
Guide Hardware
Guide set
5500
5501-5568 Guide set, polarized (see page R-38)
Guide set, polarized, same as 5501 without Loctite R5570(to be keyed by customer)
5700
Two guide pins
5800
Two guide sockets
Jacking Hardware
Fixed jackset
2900
Fixed jackset, reversed
3000
Two fixed jackscrews
1900
Two fixed jacksockets
2000
Hex turning jackset, .200" knob
5900
Hex turning jackset, reversed, .200" knob
6000
Two hex turning jackscrews, .200" knob
6100
Two hex turning jacksockets, .200" knob
6200
Turning jackset, .490" knob
6400
Turning jackset, reversed, .490" knob
6500
6600
Two turning jackscrews, .490" knob
6700
Two turning jacksockets, .490" knob

= Option not RoHS compliant
If potting well is used with a pre-wired connector, it will be potted and not repairable.
If potting well is not used with a pre-wired connector, it will not be potted.
Contacts that are not potted in place can be removed and replaced only one time.
See page R-33.4 for crimp instructions, contact insertion and contact removal tools.

LENGTHTYPE and COLOR
Code Size
Mil-W-16878/4
A
22 awg
B22 awg
C24 awg
D24 awg
E26 awg
F
26 awgG
28 awgH
28 awgJ
30 awg
K30 awg
Mil-W-22759/33
L
22 awgM
22 awgN
24 awgP
24 awgR
26 awgS
26 awg
T28 awg
U
28 awgV
30 awgW
30 awg

Color

Code

Length(+1"/-0")

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeating
White

A
B
C
D
E
F
G
H
JKL
M
N
PR
S

6"
12"
18"
24"
30"
36"
42"
48"
54"
60"
66"
72"
84"
96"
108"
120"

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhiteUSING WIRE CODES:
Type and Color

Color sequence for
Ten repeating wire colors:(Beginning in position #1)
BlackBrown
Red
OrangeYellow
GreenBlue
VioletGreyWhite
Repeat this sequence untilconnector is fully loaded.

Ask About AirBorn's Accelerated Delivery ServiceLengthPins and Sockets
PINS
11Pin, straight, solder cup

1012
13
14Pin, straight, dip solder, .109"
Pin, straight, dip solder, .140"
Pin, straight, dip solder, .172"
Pin, straight, dip solder, .250"

15Pin, straight, flex circuit, .093"

2021
22
23
50
51

31
32
33343536

Pin, right angle, dip solder, .109" x .020" dia
Pin, right angle, dip solder, .140" x .020" dia
Pin, right angle, dip solder, .172" x .020" dia
Pin, right angle, dip solder, .109" x .016" dia
Pin, right angle, dip solder, .140" x .016" dia
Pin, right angle, dip solder, .172" x .016" dia

Socket, straight, dip solder, .109" x .020" dia
Socket, straight, dip solder, .140" x .020" dia
Socket, straight, dip solder, .172" x .020" dia
Socket, straight, dip solder, .250" x .020" dia
Socket, straight, dip solder, .140" x .016" dia
Socket, straight, dip solder, .172" x .016" dia

53
54
55

Socket, straight, stackable, .212" (Board: .062")
Socket, straight, stackable, .244" (Board: .094")
Socket, straight, stackable, .275" (Board: .125")

24

Socket, straight, solder cup

57
58
59

Socket, straight, crimp removable (20-22 awg)
Socket, straight, crimp removable (24-26 awg)
Socket, straight, crimp removable (28-30 awg)

25

Socket, straight, flex circuit, .093"
29

Socket, connector saver, .150"

4445
46
47

Socket, right angle, dip solder, .109"
Socket, right angle, dip solder, .140"
Socket, right angle, dip solder, .172"
Socket, right angle, dip solder, .250"

SOCKETS

26
27
28

64
65
66

Socket, straight, wire-wrap R , .500"
Socket, straight, wire-wrap R , .375"
Socket, straight, wire-wrap R , .625"

Socket, straight, press-fit, .203" (Board: .093"-.125")
Socket, straight, press-fit, .323" (Board: .156"-.200")
Socket, straight, press-fit, .403" (Board: .250 or <)Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

M55302/190, 191, 192, 193
Rows

Series & Body Type

Number of Contacts

Type of TerminalHardware

A = 241
B = 201
C = 211
D = 221E = 251
F = 271
G = 261H = 281

X = 5500
Y = 5501
F = 2900
S = 5900
N = 7600
L = 5100
M = 6400

X = 5500
Y = 5501
F = 2900
S = 5900
N = 7600
L = 5100
M = 6400

2M55302/190L
RM222

Sockets
10, 20, 30, 40, 50, 60, 70, 80, 90, 100

3M55302/192L
RM322

Sockets
122152

2M55302/191
RM252

Pins
10, 20, 30, 40, 50, 60, 70, 80, 90, 100

A = 311
B = 321
C = 331

3M55302/193
RM352

Pins122152

A = 311
B = 321
C = 331

Terminal Description
Refer 190L, 192L

Hardware Description
Refer 190L, 192L, 191, 193

A = Solder cup
B = Dip terminal, .109" long
C = Dip terminal, .140" long
D = Dip terminal, .172" long
E = Flex circuit, .093" long
F = Wire wrap R , .375" long
G = Wire wrap R , .500 longType X = Full round
Type Y = "D-shaped"
Type F = Fixed jacksetType S = Short turning hex jacksetType N = Turning hex jacksetType L = Turning slotted jacksetType M = Short turning slotted jackset

Refer 191, 193
A = Dip terminal, .109" long
B = Dip terminal, .140" long
C = Dip terminal, .172" long

Examples: Mating Pair
Military
AirBorn

M55302/190LC100X
RM222-100-211-5500

Two row receptacle, .100 socket contacts
with dip terminal, .140" long in a straight thru
housing with mounting ears and full roundguide set.

Military
AirBorn

M55302/191A100X
RM252-100-311-5500

Two row plug, 100 pin contacts with dipterminals, .109" long in a right angle housingwith mounting ears and full round guide set.

Ask About AirBorn's Accelerated Delivery Service6.075"
162 thru 402 Contacts

PLUG

RECEPTACLE

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

rm6rRM .075" Screw Machine PC Connector

RM .075" Screw Machine PC Connector

66-Row

66-Row

1

BODY STYLE:
Plug, straight, with mounting ears

2

BODY STYLE:
Receptacle, straight, with mounting ears

25BODY MATERIAL:
Black annodized side shield (PPS)
Nickel plated side shield (PPS)25

BODY MATERIAL:
Black annodized side shield (PPS)
Nickel plated side shield (PPS)

448, 604

448, 604

39

TYPE CONTACTS/TERMINATIONS:
Pin, SMT, .014" x .007" tail, scored fororganizer removal (see R-56)
Pin, SMT, .014" x .007" tail, unscored

2
3

PLATING OPTIONS:
Pre-tinned termination, SnPb alloy
Pre-tinned termination, SAC305 alloy

19

STYLE OF HARDWARE:
0256 None
Fixed jackset, reversed, installed
83
Guide pins, full round, installed
90
Fixed jackset, installed
93
Guide pins, polarized, unassembled
959501 - 9536 Guide pins, polarized, installed
Guide pins, universal, installed
990001POLARIZATION:
Nonethru 36 are special identifiers, see page R-57

7576
77
81
82
83
87
88
89

TYPE CONTACTS/TERMINATIONS:
Socket, straight, dip solder, .250" x .018" dia
Socket, straight, solder cup
Socket, straight, flex, .093" x .017" dia
Socket, straight, dip solder, .109" x .018" dia
Socket, straight, dip solder, .140" x .018" dia
Socket, straight, dip solder, .172" x .018" dia
Socket, straight, press-fit, .188" (Board: .093" - .125" thk)
Socket, straight, press-fit, .308" (Board: .156" - .200" thk)
Socket, straight, press-fit, .388" (Board: .250"+ thk)

1
2
3

PLATING OPTIONS:Gold plated termination
Pre-tinned termination, SnPb alloy (dip solder options only)
Pre-tinned termination, SAC305 alloy (dip solder options only)

STYLE OF HARDWARE:0256 None
Hex turning jackset, reversed, installed, .200 knob
82
Fixed jackset, reversed, installed, #4-40 x .247 thd ext
83
Fixed jackset, reversed, installed, #4-40 x .320 thd ext
84
91
Guide sockets, full round, installed, #4-40 x .247" thd ext
Hex turning jackset, installed, .200 knob
92
Fixed jackset, installed, #4-40 x .247 thd ext
93
Fixed jackset, installed, #4-40 x .320 thd ext
94
Guide sockets, polarized, unassembled, #4-40 x .320" thd ext
969601 - 9636 Guide sockets, polarized, installed, #4-40 x .320" thd ext
Guide sockets, polarized, unassembled, #4-40 x .247" thd ext
979701 - 9736 Guide sockets, polarized, installed, #4-40 x .247" thd ext
Guide sockets, universal, installed, #4-40 x .247" thd ext
9800
01

POLARIZATION:
Nonethru 36 are special identifiers, see page R-57

9XX SMT configuration code, see page R-56
= Option not RoHS compliant

Ask About AirBorn's Accelerated Delivery ServiceContacts:

BeCu, per ASTM-B768 (BeCu C17410 Brush Alloy 174).

Contact Finish:Gold plate per MIL-G-45204 over Nickel plating per IAW QQ-N-290.

Molded Insulators:

Glass filled polyphenylene sulfide (PPS) per MIL-M-24519.

Screws:Stainless steel per ASTM-A-582, passivated per ASTM-A-967.

Guide Pins,
Guide Sockets:

BeCu per ASTM-B-196, ASTM-B-197, Nickel plated per QQ-N-290.

Connector Markings:

Per MIL-C-55302. Additionally, end row contact numbers are identified on themating face of the connector and the pin #1 locator identified on the side of theconnector base.

Tolerances:

Unless otherwise specified: Fractions = ±1/64"
Decimals = ±.010"
Angles = ±5°

Note: AirBorn can manufacture special configurations for your exact specifications.
* = Reference the above listed specifications or an equivalent industry standard when applicable

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

4.075"
28 thru 300 Contacts

BODY STYLE
442

BODY STYLE
422

BODY STYLE
422

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

RCPress fit stackable PC connector

422
442

BODY STYLE:
4 Row receptacle
4 Row low profile receptacle (Requires 3XX contact)

CONTACT/TERMINATION
TYPES

028, 052, 076, 100, 128, 152, 200, 252, 300

101
201
211
221
231
241
251
261
271
281
301
311
321
331
341
351
361
371
381TYPE CONTACTS/TERMINATIONS:
Socket contact, press fit tail .095" (Use with body style 422 only)
Socket contact, press fit tail .270" (Use with body style 422 only)
Socket contact, press fit tail .300" (Use with body style 422 only)
Socket contact, press fit tail .400" (Use with body style 422 only)
Socket contact, press fit tail .500" (Use with body style 422 only)
Socket contact, press fit tail .700" (Use with body style 422 only)
Socket contact, press fit tail .800" (Use with body style 422 only)
Socket contact, press fit tail .900" (Use with body style 422 only)
Socket contact, press fit tail .600" (Use with body style 422 only)
Socket contact, press fit tail 1.000" (Use with body style 422 only)
Press fit tail .270" (Use with body style 442 or 422)
Press fit tail .300" (Use with body style 442 or 422)
Press fit tail .400" (Use with body style 442 or 422)
Press fit tail .500" (Use with body style 442 or 422)
Press fit tail .700" (Use with body style 442 or 422)
Press fit tail .800" (Use with body style 442 or 422)
Press fit tail .900" (Use with body style 442 or 422)
Press fit tail .600" (Use with body style 442 or 422)
Press fit tail 1.000" (Use with body style 442 or 422)

GUIDE HARDWARE
3000 Use with -101 contact
3900 Use with -201 or -301 contact
4000 Use with -211 or -311 contact
4100 Use with -221 or -321 contact
4200 Use with -231 or -331 contact
4300 Use with -241 or -341 contact
4400 Use with -251 or -351 contact
4500 Use with -261 or -361 contact
4600 Use with -271 or -371 contact
4700 Use with -281 or -381 contact

FIXED JACKSOCKET (to mate with RC cable only)
30FT Use with -101 contact
39FT Use with -201 or -301 contact
40FT Use with -211 or -311 contact
41FT Use with -221 or -321 contact
42FT Use with -231 or -331 contact
43FT Use with -241 or -341 contact
44FT Use with -251 or -351 contact
45FT Use with -261 or -361 contact
46FT Use with -271 or -371 contact
47FT Use with -281 or -381 contact

Minimum contact engagement from mating face (.305" insulator height) ................ .114"
Maximum contact engagement from mating face (.295" insulator height) ................ .214"
Minimum PWB thickness ......................................................................................... .058"
4 Row Press Fit Stackable Tools Available:
Cap Removal Tool - AirBorn part number CDG10056
Contact Removal Tool - AirBorn part number CDG10057

Ask About AirBorn's Accelerated Delivery Service101

201
211
221
231
241

251
261
271
281

301
311
321
331
341

351
361
371
381

4.075"28 thru 152 Contacts

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com

RC

4C2

Press fit stackable PC connector

BODY STYLE:
4 Row plug with potting well028, 052, 076, 100, 128, 152

111151181191TYPE CONTACTS/TERMINATIONS:
Pin, straight, solder cup
Pin, straight, flex circuit
Pin, straight, stranded wire (24-26 awg)
Pin, straight, stranded wire (28-30 awg)

00
57
61

STYLE OF HARDWARE:
None
Guide pins, non-polarized
Hex turning jackscrews (must have
fixed jacksocket hardware on board connector)

00
XX

None (solder cup or flex)
See Wire Codes at right

TYPE and COLOR
Code Size
Mil-W-16878/4
C
24 awg
D24 awg
E26 awg
F26 awg
G28 awg
H28 awg
J30 awg
K30 awg
Mil-W-22759/33
N
24 awg
P24 awg
R26 awg
S26 awg
T28 awg
U28 awg
V30 awg
W30 awg

ColorCodeLength(+1"/-0")

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeating
WhiteA
B
C
D
E
FGH
JKL
M
NP
R
S

6"
12"
18"
24"
30"
36"
42"
48"
54"
60"
66"
72"
84"
96"
108"
120"

Ten repeatingWhite
Ten repeatingWhite
Ten repeatingWhite
Ten repeating
White

Part number example:

Ten repeating colors:

Ask About AirBorn's Accelerated Delivery ServiceLENGTH

4.075"
28 thru 152 Contacts

TypicalApplicationsINTERNAL DETAIL

Determine Required Termination Lean Length:
To calculate required termination lead length, use the example below.
Measurements listed are in inches.
Dimension A = .720
.720 - .300 (insulator height) = .420
.420 + .114 (minimum pin engagement) = .534
.420 + .214 (maximum pin engagement) = .634
In this example, the termination option to choose is .600 lead length.
The contact termination option will be a length between the minimumand maximum pin engagement measurement. Contact lengths can befound on page R-82.

Ask About AirBorn's Accelerated Delivery Service

4.075"28 thru 300 Contacts

Recommended
Board Layout

PC BOARD VIEWED FROM COMPONENT SIDE

Call (972) 931-3200 Fax (972) 931-9305 www.AirBorn.com