Organic Magnetic Pyrolysis Energy Conversion Equipment〈 MG22Eh 〉

Introduction of this equipment saves your cost and leads to reduction of green
house gases and protection of the environment.
This equipment enables eﬀective use of organic resources and resource recycling.

MG22Eh-5MRStandard speciﬁcation
Furnace internal volume 5.0㎥

MGRT-200

Exhaust self-combustion
reactoror

MG22Eh-2MRStandard speciﬁcation

Furnace internal volume 2.0㎥

スターリングエンジン・ジャパン株式会社
Stirling Engine Japan Ltd.
https://www.stirlingjapan.com

Product features

Using organic matter as fuel, this equipment produces steam, can be used for power
generation, water heating.

1. This equipment decomposes and reduce volume of organic matter only by magnetic and heat inside the chamber.
The decomposition heat creates steam.
2. Enables 24/7 operation. utilizing this technology contributes fossil fuel problems.
3. This equipment has passed environmental standard by suppressing the emission of carbon dioxide and dioxins.
4. The input organic matter will be reduced of its volume, and remaining harmless ash (MG powder) can be usedeﬀectively. (Only when harmful substances are removed prior to input.)5. High durability performance, because of low temperature decomposition and small temperature change
during operation.
6. Decomposition is automatically controlled of its temperature inside the equipment. Furthermore, operation ofmotorized door is just one press of button.

Subject organic matter

The energy source is general organic matter.

○ Organic matter from business / cardboard, paper, dried livestock manure, dried food waste, construction waste, etc.
○ Organic matter from wood / wood from thinning, disaster damaged lumber, dried pruning wood, dead wood,
sawdust, etc.
○ Organic matter from agriculture / rice husk, straw, agricultural polyethylene, etc.
○ Organic matter from chemical industry / PET bottle, vinyl, plastic, artiﬁcial ﬁbers, paper diapers, etc.
(Excluding vinyl chloride)* If the water content exceeds 30%, please dry, or mix with other dried materials to adjust. ( Rice and woodmaterials with high carbon (C) content are eﬀective.)

Main points of operation
1. Check the water valve is open. (Please be careful of not heating the tank without water in it.)
2. Check the temperature of the main unit. Turn on the main power supply. (Settings of temperature are presetat the time of installation.)
3. Organic matter put into the input chamber is dropped onto the pyrolysis chamber and pyrolyzed.
The maximum input volume is about 70％〜80％ of the bulk. (2MSB is 1.4-1.6㎥/day, 5MSB is 3.5-4.0㎥/day.)
4. Organic matter will loading into equipment approximately every 6 to 12 hours, 2 to 4 times a day, up to 80%
of it capasity. * State of decomposition and reduction of organic matter varies depending on the type.
〇 For daily maintenance, remove the residue (MG powder) once every 2 days and clean the ﬂue once every 1-2 weeks.

Principle of pyrolysis

Organic Magnetic Pyrolysis Energy Conversion Equipment MG22Eh
Utilization of decomposition heat derived from organic matter pyrolysis.

1. When raising the temperature of air blocked pyrolysis chamber, then exhaust ﬂow occur and that causes negative
pressure inside.
2. In this negative pressure state, when the conditions inside chember is under the setting temperature, air willﬂow into inside the chember.
3. This air passes through the magnetic ﬁeld in the strong magnetic generator, and becomes plasma state when
the temperature in the pyrolysis chamber is around 400℃.
* Plasma: A state in which molecules consisting of the gas are ionized, that is, a state in which positively charged ions and negativelycharged ion ﬂy around freely.

4. Oxygen in dilute air reacts with this plasma and becomes radical and become powerful and active negative ions.
* Radical: Surrounded by electrons in pairs, atoms and molecules electrons are usually stable. In an unpaired state of this electron is called
radical, and in this state, unpaired electron takes active reaction, trying to deprive another other atoms and molecules of electrons inorder to be stable.

5. These negative ions react with the organic matter loading into the pyrolysis chamber, causing intense pyrolysis
reaction at the contact surface and oxidative decomposition of organic matter even without fuel.
6. At the same time, action of this negative ions will react with harmful substances and the residue MG powder
becomes harmless and turns into a stable substance.
7. Exhaust gas is treated in gas puriﬁcation scrubber or reactor, so that the exhaust gas become within environmental
standard values.

MG22 relating; 3 PAT, 2 PAT.P, plural PCT are on process (as of December 2019)

Power generation ﬂow
Pressure gauge
Relief valve

Motorized
openableouter door

Water level sensor
Exhaust self-combustion reactororfor

Heated steam outlet

Heat exchanger

Steam generation tank
Motorized
openableinner door
Reﬂux gas
About
180℃～230℃

800～1200℃※ (OP)=OPTION

Pyrolysis chamber

Plasma is formed

Steam generator (OP)Organic matter

Steam turbinegenerator (OP)Magnetized ionized air

Dry state

BurnerMagnetic energy
Generator

Core heat source
About 300℃～500℃

Water feedtank (OP)

Plasma and oxygen react
to become radicals andbecome powerful negativeions, and reacts with thecarbon molecules causing
a severe pyrolysis reaction

ExhaustMagnetic Valves

MG Powder

Blower
Water supply port

(Regulating valve forintake of limit oxygen)

High pressure water supply pump (OP)

Product speciﬁcations
4. Exhaust self-combustion reactoror MGRT-200
Automatic feed water (Outﬂow steam = Steam pressure0.3 - 0.5Mpa)
Safety valve operating pressure 0.3 - 0.4Mpa
Size W 1250mm L 720mm H 2640mm
5. Operation control Automatic control after ﬁlling organic matter
6. Magnet holder MG22Eh-5MR : 16
MG22Eh-2MR : 8
7. Indoor installation speciﬁcation
Body external temperature less than 50℃
8. Entry door Outside door, inner door electric opening and closing
9. Operating temperature automatic adjustment(Setting operating range Normal temperature -300℃)
10. Intake of ionized air(Pyrolysis chamber=Automatic temperature control)
11. Accessories : StepsOption (OP)Inside steam generator / High pressure water supply pump / Dryer /Lifter / Hot water tank (1500L) / Steam turbine generator (2Kw/h)

300

Operating speciﬁcation
1. Autmatic operation by electric control
2. Maximum input MG22Eh-5MR : MAX 4.0㎥
MG22Eh-2MR : MAX 1.6㎥
It is possible to feed continuously up to the maximum from thesecond time
Speciﬁcation / Rating
1. Gross weight MG22Eh-5MR : about 3200kg
MG22Eh-2MR : about 1800kg
2. Size MG22Eh-5MR : W 2370mm L 2310mm H 3475mm
MG22Eh-2MR : W 1840mm L 1890mm H 2550mm
3. Power requirement Single phase 200V 0.4〜1.0kw/h

2355

2340

3475
3325

Control panel
Core heat source
temperature controller

1610

Reﬂux gas
temperature controller（Electric leakage）

Abnormality detection
temperature controller（Exhaust damper open）（Low water level）
渇水

煙道ダンパ開還流ガス温度設定

異常検出温度温度設定

漏電

コア熱源周辺温度表示

2140

PV

720

PV℃

SV

2310

MENU

ENT

Reactor controller

Warning light

PV℃

SV

MENU

給水ＯＮ

ENT

給気ＯＮ℃

SV

MENU

ENT

灯油バーナー

T1温度℃

T2温度

状態

経過時間

運転

エラー解除

℃

内側扉
停止

外側扉
停止

開開

閉

閉

周波数Hz
2018/11/02 13:11:32

ブザー

停止

（Water supply ON）（Air supply ON）（Buzzer）

980(inside dimension)

バタフライ弁
ＯＦＦＯＮ

Water level sensor switch

1250

1120

2370

水位センサー
ＯＦＦＯＮ

Butterﬂy valve switch

ブザー停止

温度下限異常リセット

Stop switch
Error release switch

Temperature lower limit error RESET
Buzzer STOP

Operation switch

Inner door opening
and closing switch
Outside door opening
and closing switch

Water heating ﬂow※(OP)=OPTION

Pressure gauge
Relief valve
Heated steam outlet

Water level sensor
Exhaust self-combustion reactororfor

Hot water tank (OP)Motorized openable
outer door

Heat exchanger

Motorizedopenable
inner doorCirculating
warm waterReﬂux gas
About
180℃～230℃

Pyrolysis chamber

BurnerSteam generator (OP)Organic matter
Dry state

Heated steam

加熱水蒸気

BlowerCore heat source
About 300℃～500℃
MG Powder〈Cross sections〉〈Side view〉

Installation location

Please contact us.

Water supply

Magnetic energy
Generator

Magnetic Valves(Regulating valve forintake of limit oxygen)〈Cross sections〉

1. Concrete casting ﬂoor, more than 10cm thickness. Open space at least 5m height. Width 3m x depth 4m ofcarry in space with security lock.
2. Related facilities: Electrical equipment (Single phase 200V), water supply and drainage sanitation equipment,
air intake and exhaust facility.

Installation support

We can oﬀer providing total services on installation, design for MG22 and relating
equipment by our certiﬁed staﬀ.

1. It is possible to arrange to suit customerʼs installation space and existing facilities such as boiler.
2. It is possible from designing to construction and management collectively, including related equipment of
this equipment.
3. At the time of installation, we dispatch an appointed engineer for a certain period and instruct the eﬀective
operation method to the operation staﬀ.
4. We will also support cooperation with local related contractors who are operating existing facilities andoperating them.

Maintenance support

Maintenance with our technical service network.

1. We oﬀer maintenance contract to provide necessary maintenance and operational supports with contract fee.
2. We will provide consultation on eﬃcient operation and other questions.
3. Replacement of consumable parts will be conducted with service fee.
4. We also provide consultation about environmental issues and management issues related to this equipmentwith an additional cost.
For any questions on this product, please contact the following contact.

Manufacturer

日省エンジニアリング株式会社
Nissho Engineering Co., Ltd● Please note that the contents of this catalog are subject to change without prior notice for improvement.