HEIDENHAIN
PartCalculator

HEIDENHAIN
JobManager

HEIDENHAIN
StateMonitor

QuotingPlanning

Production

HEIDENHAIN
PlantMonitor

Optimization

Digital Shop Floor
Solutions for digitalizing manufacturing companies
www.digital-shop-floor.heidenhain.com

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Digital Shop Floor

HEIDENHAIN supports manufacturing companies large and small with a wide range ofsolutions for digital networking. These solutions give companies 360° of insight into theirproduction processes, allowing them to streamline their workflows, improve their processDigital Shop Floor

Services

Monitor machine statuses and program progress in real time
Identify optimization potential through a variety of analyses
 Plan maintenance when it’s needed Easily transfer data between the control and a Windows PC
 Automate your tool inspection processes
 Realistically simulate NC programs on the programming station
 Grow your knowledge through interactive training
ionmatotAu

reliability and achieve sustainable productivity gains:

Training

360° of insight into your production processes

SoftwareWe develop software
solutions for companies
that use CNC machine
tools in manufacturing.

Consulting
We’re happy to support
you with advice andassistance as you fully
digitalize your productionrelated activities.

Training
We can help grow yourexpertise through continual
training courses, seminars,webinars and videos.

Services
We’re your dependable
partner for NC program
optimization, as well as for
programming support andinitial setup of hardware
and software solutions.

Automation
We provide innovative andefficient automation
technology solutions throughour high-performance
hardware and software
products, and through ourpersonal support.

The right software for intelligent networking

Manufacturing companies that use CNC machine tools can benefit from the Digital Shop
Floor software products from HEIDENHAIN. These intelligent solutions support you
throughout your process chain, from production planning and machine setup to production
monitoring and analysis.
Our machine data collection software gives you a clear picture of the entire process chain
surrounding your machine. You don’t need to share data with the Cloud, nor are you limited
to specific controls or machine manufacturers.
The HEIDENHAIN control also supports your work with software options that deliver
convenient data usability, time-saving workflows and transparent processes to the shop,design office, production planning team and administrative staff.

Software solutions in flexible modules

PartCalculator

JobManager

StateMonitor

PlantMonitor

Connected Machining: high-performancesolutions on the control

MaintenanceManager

TNCremo/
TNCremoPlus
HEIDENHAIN DNCHEIDENHAIN OPC UA NC Server
Remote Desktop
ManagerStateMonitor

Supported interfaces
HEIDENHAIN DNC
OPC UA umati MTConnect Modbus TCP
 FOCAS

StateMonitor is a software solution for cross-platform machine data collection. It provides
real-time insight into the production processes of machine tools. This intelligent software
collects and visualizes machine statuses, tool data, NC program durations, PLC signals andother machine-related data. Through its Messenger function, you can also choose to beMachines that do not support any of thesenotified when various events occur, providing you with full situational awareness:interfaces can be connected throughadditional hardware.

Visualize tool data and program progress
Monitor the duration of individual programs Monitor production processes on mobile devices when not at work Track machine statuses and uncover optimization potential
 Plan maintenance when it’s needed and reduce malfunctions
 Collect and analyze job dataGain access through a web
browser on various end devices

Real-time notifications
by e-mailStatus overview ofyour machines
11

Keep an eye on
your machines

Collect andvisualize job
data

Analyze production
data in detail51

220.0 % Productive (Overrides  100 %)Plan and log on-demand
maintenance

Enhance your tool
management

20.0 % Productive (Overrides < 100 %)40.0 % OK, but not productive
0.0 % Not ready for operation
0.0 % Delay
20.0 % Machine not in use
98.8 % Availability

Connect your machines via theHEIDENHAIN DNC, OPC UA, umati,
MTConnect, Modbus TCP and FOCASinterfaces

Forwarding to an external SQL databasefor the processing of machine data in an
MES or ERP system

27.5 % Utilization rate

JobTerminal
JobTerminal is a StateMonitor option that manages job data, job times and job analyses,
allowing you to determine your job costs based on actual setup and production times. You
can also uncover planning deviations and centrally collect data about pending, currently
running and completed jobs.

MaintenanceManagerMaintenanceManager is a StateMonitor option that allows you to plan maintenance whenit’s needed based on actual operating times, machine messages and set intervals. It also
displays maintenance and error messages via the Messenger function, allowing you to
uncover optimization potential and reduce your maintenance costs.

Overview of the JobTerminal functions
Create and assign jobs or work steps
Enter setup and production times manually or automatically Save additional job data, such as production quantities
PlantMonitor
PlantMonitor gives you a real-time overview of machine data from multiple instances ofStateMonitor and an analysis of individually configurable machine combinations acrossmultiple sites and production centers:
Analyze machine data across sites
Leverage intuitive data presentation on customizable dashboards
 Make decisions based on solid data

5 Signals
The 5 Signals option of StateMonitor allows you to collect and record equipment-specific
PLC signals such as fluid levels, temperatures and workpiece counters. Through thisadditional machine data, StateMonitor’s already extensive analyses can be tailored to thespecific needs of your company and be used to trigger messages.

JobManager
JobManager helps you perform detailed job planning by giving you an overview of yourcreated jobs. Jobs can be imported from a connected ERP system or created manually.
The software allows you to edit job information and work-step data, as well as assign
planned times for setup, machining and transport to the given work steps.
For realistic detailed planning, the software contains a capacity planning function that allows
you to store work times for each machine and for every day. All relevant information may besent to the machine operator via JobTerminal or reported to the ERP system as needed.

PartCalculator
PartCalculator helps you set the price for CNC-milled parts. It delivers key data for quotations
and purchasing. Specific machine parameters can be set in the system, and CAD data,
along with technical drawings, can be uploaded as PDFs. The drawings or 3D models arethen analyzed in order to determine the required production times and costs.

Industrial PC with display

HEIDENHAIN Automation Solution
Hardware

Software

The IPC 8420 with a 15.6-inch touchscreen displays theoperating interface.

Services

The PNC 610 software is the basis for the modularsystem package underlying the HEIDENHAIN
Automation Solution.
Compact drives

Industrial PC

The UxC drives for three to six axes

The IPC 6490 is designed

combine a PLC, controller,

for installation in thefrequency inverter, and powerelectrical cabinet

supply unit in a single device.

HEIDENHAIN Automation Solution
The HEIDENHAIN Automation Solution is a modular system encompassing hardware
and software for universal workpiece and tool automation. Machine users and automatedequipment operators benefit from an intuitive operational design, thus giving them control
over their automation solution without extensive retraining. Machine manufacturers andautomation providers value the Solution’s field-proven components and adaptability.
Tool and workpiece automation:
Manage the workpiece magazine and handling system, or connect the TNC to an additional
tool storage system separately located from the machine’s tool magazine.
System integration support:

Overview of key benefits

Enjoy support when adapting the system with regard to control interfaces, communicationinterfaces, safety-related functions, bus systems, tool management and pallet management.

Intuitive, easy-to-operate user interface
Universal interfaces for all common machine tool controls
 Built-in user administration for preventing improper operation

Digital Twin
An offering of the HEIDENHAIN Service department, the Digital Twin provides a digitalmodel of a machine on your programming station. This realistic model allows designers andprogrammers to use the machine tool’s actual functions, kinematics and parameters during
their work on the programming station.

VT 121 vision system with VTC software

The VTC software allows you to inspect tools of any size within the machine. It is ideal for
inspecting tools prior to critical machining steps or after expiration of their service life. You
can also use the vision system to optimize tool parameters and NC programs, and inspecttools for breakage.
The VT 121 vision system uses cycles to produce images of tools in the machine’s
workspace. Images can be made of the tool's flake face, rake face and underside.
A special feature are the panoramic images of end mills, where the tool is virtuallyunrolled in the image.

Fast and reliable results
Realistic simulations on the programming station
Reduced setup and testing times
 Verified NC program for greater productivity
Connected Machining

Individualized solutions for digital job management
At the heart of every manufacturing company is the shop floor, where trained experts create
workpieces with lathes and milling machines. The Connected Machining package of functions
offers solutions for the individualized networking of HEIDENHAIN controls. A key role isplayed by the machine user, who takes center stage in the job management process fromhis CNC control.
The solutions of Connected Machining simplify your work through simple data usability,
time-saving workflows and transparent processes for your shop floor, design work,production planning and administrative tasks.

Overview of the Connected Machining solutions:
HEIDENHAIN OPC UA NC Server	The high-performance and future-ready HEIDENHAIN OPC UA NC Server offers an
OPC UA-based interface for HEIDENHAIN controls. This internationally standardized
and widespread communication protocol makes it fast and easy to connect machines
to your production IT setup.
Remote Desktop Manager	Remotely operate external PCs by accessing one or more Windows PCs and theirsoftware directly from the TNC, utilizing fully integrated Windows PC operation on
the TNC user interface.
HEIDENHAIN DNC	Communicate via COM components to achieve paperless job management andseamless data exchange across all production process steps. This option allows
you to access and edit TNC data through a Windows application.
TNCremo and TNCremoPlus	Exchange data between the programming station and the TNC control with the free
TNCremo PC software. You can transfer programs and service files, create screenshotsand save data.

TNC Club

HIT: HEIDENHAIN Interactive Training

The TNC Club provides CNC experts with support and solutions for getting the most out

The HEIDENHAIN Interactive Training program is a multimediaof their TNC controls from HEIDENHAIN. Enjoy exclusive offers to help you become evenlearning system for NC programming, providing qualified

more proficient at using your TNC control, and stay in touch with HEIDENHAIN to impact

beginner and advanced vocational training for NC users.

the future development of TNC controls with your ideas and wishes. Key benefits of TNC
Club membership include:

HIT is ideally suited for both self-learning and instructional

Fast support for servicing questions
 Technical advice tailored to your needs (Premium membership*) Learning set with a TNC programming station (Premium membership*) Exclusive training course discounts (Premium membership*) Regional training courses for TNC users (Premium membership*)training. The platform consists of three modules:
HIT learning software
 HIT guidebook
 Programming station
These modules use the learning aids listed below to accessibly explain key aspectsof CNC milling machines, HEIDENHAIN controls and NC programming: Videos Animations
 Knowledge tests
 Guided programming

Stay informedSign up* For current prices and the Terms of Participation, visit:https://www.tnc-club.co.uk/en/membership/Benefit

Contact information for users:

User-Desk
Call us, or write us an e-mail, and let our experts help you!
Monday to Thursday 8:00 a.m. to 12:00 p.m. | 1:00 p.m. to 4:30 p.m.
Friday			

8:00 a.m. to 3:00 p.m.

 +49 8669 31-5000
 user-desk@heidenhain.deGet the support you need
Our competent experts are happy to support you in digitalizing your shop floor and in all
matters regarding our numerous products. Our team of specialists is also ready to help
you on-site:
Process analysts for optimizing your planning and production processes
Application engineers for testing and activating new software options
 Control experts for measuring and compensating for motion errors
 NC and PLC programmers for integrating new cycles and expanding M functions
X We provide advisory support for

all products and services of theDigital Shop Floor+49 8669 31-5000 or
user-desk@heidenhain.de

X For more information about Digital

Shop Floor products, visit us online:
www.digital-shop-floor.heidenhain.com

X Also visit us on LinkedIn

www.linkedin.com/showcase/heidenhain-digital-shop-floor/

platformn a single
orsesug for B2BEverythin

DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany +49 8669 31-0
 +49 8669 32-5061
info@heidenhain.dewww.heidenhain.com
1329161-22 · 5 · 09/2023 · H · Printed in Germany

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