+ Advanced energy monitoring+ Automatic importing of ERP data

StateMonitor

Track, analyze and optimize production processes

www.digital-shop-floor.heidenhain.com

Expand functionality as needed+ Maintenance planning+ Tracking and analysis oferror messages

Collect, visualize and analyze machine data: Machine statuses
 Machine messages
 Tool data
 NC program data
 Energy data

+ Tracking and analysis of job times+ Quantity reporting

Messenger for e-mail notifications+ Tracking and analysis offive machine-specific signals1)

Expandable functionality through software options
Connectivity for five machines(expandable for up to 30 machines)
Exchange data with higher-level systems+ Connectivity for 5 additional machines1)+ Enabling of the following interfaces(depending on the control):
HEIDENHAIN DNC, OPC UA,MTConnect, ModbusTCP and FOCAS1)

1)	These options can be ordered multiple
times to expand functionality as needed

Optimize production processes

The StateMonitor software delivers real-time insight into what your machines are doing andhelps you analyze the collected data. You can also use StateMonitor with mobile devices,even outside of your corporate network, thus allowing you to keep an eye on your machinesanytime and anywhere.

StateMonitor+ Improve productivity+ Reduce idle time
+ Increase process quality

Your benefits: Minimize machine downtime
 Discover ways to optimize your processes
 Save costs
 Shorten your response time and walking distances Monitor machine statuses in real time Reduce setup and maintenance time

Access it via a browser onvarious end devices

Keep an eye on
your machines

Collect andvisualize job data

Plan and log on-demand
maintenanceConnect your machines via the HEIDENHAINDNC, OPC UA, MTConnect, Modbus TCP andFOCAS interfaces

Get real-time notificationby e-mails

Analyze production
data in detailSupport your toolmanagement

Forwarding to an external SQL databasefor the processing of machine data
in an MES or ERP system; automatic
importing from higher-level systems

Keep track of your machines anytime

Monitor energy consumption

StateMonitor simplifies the simultaneous operation of multiple machines and helps you

StateMonitor is capable of monitoring more than just the status of a machine. It can also

shorten machine idle and response times. Simply access the software via your browser tomonitor the associated energy consumption (electricity, compressed air and process water).

track machines while on and off the shop floor, including during unattended shifts. ThisThis information can be acquired either directly through the machine's numerical control orgives you the following capabilities:
Monitor machine statuses in real time Display detailed information about machine statuses and their causes
 Track your program status with a progress bar
 See the tool currently in use Send real-time notifications, such as machine messages
 Access the software via a browser from various mobile devices

very easily as a retrofit solution using the SignalBroker feature of StateMonitor.

Energy monitoring offers various possibilities for evaluation:
Ascertain machine-specific energy consumption and costs
 Compare overall consumption and costs between machines Identify peak times
 Ascertain energy consumption and costs of individual program runs
 Observe energy consumption and costs over timePlan on-demand maintenanceCollect and analyze job data

Functioning machines are essential for smooth manufacturing operations. The

The JobTerminal software option allows you to collect and analyze job data. Machine

MaintenanceManager software option supports maintenance and error management:
Plan maintenance based on operating hours, machine messages and fixed intervals
 Automatically send error and maintenance messages to the right staff member Analyze error messages, and uncover optimization potential
 Compare planned and actual maintenance durations
 Reduce costs through on-demand maintenance Minimize machine failure and downtime

messages are leveraged to automatically gather job data. JobTerminal provides optimal

support for job evaluation:
Track, analyze and visualize actual setup and production times
 Determine finished part quality as either “OK”
, “Rework” or “Scrap”
 Calculate costs for a production job or work step based on real data
 Detect any deviations from planning Export job data Import job data from higher-level systems automatically (such as ERP or MES)
Now automatically transferfrom your ERP system

Detailed analyses for greater transparency

Informative analyses are essential for improving productivity by uncovering optimizationpotential and for finding the cause of errors. StateMonitor offers a number of extensive
analyses:
Machine statuses, availability and utilization rate Program run time, as well as the proportion of productive time, spindle usage, rapid
traverse and cutting time
 Machine messages, such as emergency stop, program abort and warnings
 Job times
 Tool data
 Machine-specific signals, such as temperatures, fill levels and workpiece counters Energy monitoringWhat our customers say
Sebastian Pöckl
Head of Production, RO-RA Aviation Systems GmbH, Schörfling (Austria)“At RO-RA Aviation Systems GmbH, we use StateMonitor on nine millingmachines. We use it especially to track cycle times for faster delivery, forexample. We also use StateMonitor to digitally analyze the cause of faults. Thismassively simplifies daily shopfloor management. Now we don’t just think weknow something; we know it for sure based on clear data and can optimize
processes as a team. That’s why we’re currently starting two additional
StateMonitor projects.”

Cavid Güler
Managing Director, GÜMATEC, Remscheid (Germany)“To enhance tool loading speed, we use a solution from TCmobil GmbH&Co.KG.
The key elements are a tool trolley with a special space-saving tool arrangement,along with the StateMonitor software. To ensure that machine setup is efficient,StateMonitor accesses the machine’s tool pocket table and, on a tablet PC on thetrolley, displays which tools are missing from which pockets. This combination has
enabled us to significantly reduce setup times and gain more time for production.”

X We provide advisory support for

all products and services of theDigital Shop Floor:+49 8669 31-5000 orhd3@heidenhain.de

X For more information about

Digital Shop Floor products,visit us online:
www.digital-shop-floor.heidenhain.com

X Also visit us on LinkedIn:

www.linkedin.com/showcase/heidenhain-digital-shop-floor/platformn a singleorsesu
g for B2B
Everythin

DR. JOHANNES HEIDENHAIN GmbH
Dr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany +49 8669 31-0
 +49 8669 32-5061
info@heidenhain.dewww.heidenhain.com
1415780-21 · 09/2024 · H · Printed in Germany

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