Ensuring Traceability of Tasks and Safety

Production Process Support
Software for Pokayoke Tools V3.00

When used in combination with aLAN-connectable Pokayoke
receiver, this Windows application
helps customers ensure thetraceability of "working with tools"
and "wearing safety protection
equipment" for workers in factories.

Task Count Management with
Pokayoke Compatible Tools

NEWSimple
Pokayoke Counter
TW-800R-SCL

LAN Connection Type
Pokayoke Receiver
TW-800R-EXL

Ensuring Traceabilityand Grasp of Tasks andSafety in Real-TimeWork Status Notification for
Remote Staffs andManufacturing Sites

I/O
I/O
LAN Connection Type I/O Unit
WCP-232-EXL

MailSMS
Messaging App

New Features ofPOKAYOKE plus
V3.00

Output to Manufacturing Equipment

Other Convenient Features

By connecting a LAN connection type I/O unit
WCP-232-EXL to a LAN, the application
outputs the task status (PASS/FAIL) of work tothe manufacturing equipment.

The application informs the remaining
battery level of the Pokayoke compatible
transmitter.

(The maximum number of WCP-232-EXL connections forthe "POKAYOKE plus" is 16.)

By registering photos of Pokayoke
compatible tools, it is easier to grasp of theworking tools.

Note: Compatible Pokayoke transmitter is required.

Functional Overview
Mistake Prevention (Pokayoke)
for Covering Multiple Processes

Counter Feature on Computer(POKAYOKE plus Viewer)

By linking the "POKAYOKE plus" to theTW-800R-SCL installed for multiple
processes, customers can set work execution
instructions, counting the number of tasks
upwards, etc.

By linking the software with the TW-800R-EXL,
customers can prevent mistakes (pokayoke) at
up to 16 stations by locating a Windows
computer with the "POKAYOKE plus Viewer" atthe task site.

Ensuring Traceability of Tasks
Customers can log and save task results foreach work* through the TW-800R-SCL or
TW-800R-EXL installed in multiple processes.
*"Work" refers to the content of tasks using one or more tools. For
example, the content of a work would be registered as "tasks done
10 times with a cordless power tool, 3 times with the Check Pen S,
and 1 time with an approval stamp."

WorkWorkWork

Process
B

TW-800R-SCL
TW-800R-EXL

Process A

Process B

ProcessCWork
Process
AWork

TW-800R-EXL

Viewer

Process CWindowsPC

Up to 16 Stations

Up to 8 Stations

ProcessA■Since the system can grasp in real-time thestatus of task results for each work done orwhere a "FAIL" occurs, customers can takeprompt action to address a process where a
mistake has occurred.

Since customers can register theTW-800R-SCL installed at up to 8 stations for
one work, the system can prevent mistakes(pokayoke) for tasks that use up to 8 tools. You
can register an unlimited number of works.

Since up to 8 tools can be registered for onework, the system can prevent mistakes(pokayoke) for tasks that use up to 8 tools. Anunlimited number of works can be registered.

■You can reserve executions for up to 8 works asshown below.

■The "POKAYOKE plus Viewer" operates basedon work execution instructions from the"POKAYOKE plus", and displays the content oftasks in terms of works, the task count, andjudgment results.

Work A

Work B

Currently Running Work

Next Scheduled Work■"POKAYOKE plus" Specifications and Operating Environment
Supported OSWindows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit

Required Memory

4GB or above

CPUIntel® Core™ i3 2.3GHz or above

Resolution1366 x 768 (FWXGA) or above

Supported Languages

Japanese/English

HDDWindowsPCViewerMax.
8 Tools

Task Results ● Work Title● Start Date and Time of Task
● End Date and Time of Task
● Judgment Result ● Cause of FAIL, etc.

Process
B

Work C
Subsequent Scheduled Work■"POKAYOKE plus Viewer" Specifications and Operating Environment
Supported OS
CPU

Required Memory

Free space of 1GB or above, excluding data/log

Windows® 10 32-bit / 64-bit 〜 Windows® 11 64-bit
Intel Atom® x5-Z8350 1.44GHz or above
4GB or above

Resolution

1366 x 768 (WXGA) or above

Supported Languages

Japanese/English

HDD

Free space of 1GB or above, excluding data/log

Please contact your nearest distributor.

20220800P