HEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITYHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

Machines:
Power of Automation

500 pcs / hr
Belt Machine

120 pcs / hr
Manual Machine
60 pcs / hrHeat GunRBK X1 & X1C

XS-D1

XB17 & XB-19

Model 105

In-LineSpliceEnd(Stub)
SpliceFixture needed

Fixture needed

Customized fixture
neededRing
Terminal

Fixture needed

Fixture needed

Customized fixture
neededWire
Bundle2

Limited to size

TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITYRBK X1 PROCESSORTechnical Data
• Electrical supply: 220 – 240V, 50/60 Hz• Power consumption: 3A (max.)• Maximum temperature setting: 500° C (possible to reach 600º C)• Machine cycle time: 1 to 99 secs. (usual working time is 6 to 20 sec.)• Total system noise: <80 dB• Dimensions: 419 x 500 x 218 mm• Weight: 24 kg
Product Range/Sizes• Tubing diameter: Up to 19 mm (max)• Tubing length: Up to 65 mm (max)
MACHINE ORDERING INFORMATION
DescriptionPN

RBK X1

2234800-1

RBK X1 CE

2234800-2

RBK X1 Air Cooled

1-2234800-3

RBK X1 CE Air Cooled

1-2234800-4

ACCESSORIES ORDERING INFORMATION
Description

PN

Handheld Barcode Scanner

2234781-1

110V-220V AC transformer with US AC cord

2234986-1

Handheld Barcode Scanner (wireless)9-2375314-9

Communication Cable

2234787-1

MES (custom only)

CALIBRATION SOLUTIONS ORDERING INFORMATION
Description

PN

Calibration Kit (includes probe & cable)

1-2389761-2

Standard UHI Temperature Calibration Probe

288869-000

Connection Cable (applied with probe)

9-2375314-6

Product Features
The RBK X1 processor is a semi-automatic unit designed specifically for sealing wire bundles, splice terminals and ring terminals.
The RBK X1 features long life heating elements, operator key lock/password protection levels and individual selections for
Installation times, temperature and product size information.

THE RBK X1 CAN OPERATE IN SEVERAL MODES:• Stand-alone – operator sets time and temperature• Sequenced – preset times and temperatures can be sequenced automatically and can also be randomly selected fromsequence stored• Communication with upstream ultrasonic welder can allow time and temperature to be automatically set without operator
intervention

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITYRBK X1 Operation:
The operator is able to efficiently load both machines and minimize dead time. Installing splice sealing products immediately after
welding gives reduced installation time and early possible mechanical protection for the welded joint.
The operator positions the splice sealing product centrally over the splice joint and then locates the assembly into the gripper
mechanism. Pushing the two start buttons initiates the machine cycle, bringing the heating chamber into place over the joint area.
The heating chamber remains in place for the set period and then returns to the rest position. The wire assembly is automaticallyejected, with the splice sealing product installed and the joint area sealed, insulated and strain relieved.
FIXTURE SOLUTIONS
Description

PN

Stub Splice Fixture

981721-000†

Air Cool Connection Box (applied with stub splice fixture 981721-000)

1-529533-7† Custom tooling will be quoted separately

MULTI-PURPOSE FIXTURE SOLUTIONS
Description

PN

Cable Clamping Fixture (without AC)

2234786-1

Cable Clamping Fixture (with AC)

2234786-2

Both multi-purpose fixtures accept customized tooling

RBK X1C PROCESSORTechnical Data
• Electrical supply: 220 – 240V, 50/60 Hz• Power consumption: 3A (max.)• Maximum temperature setting: 500° C (possible to reach 600° C)• Machine cycle time: 1 to 99 secs. (usual working time is 6 to 20 sec.)• Total system noise: <80 dB• Dimensions: 555 x 500 x 232 mm• Weight: 32 Kg
Product Range/Sizes• Tubing diameter: Up to 19 mm (max)• Tubing length: Up to 60 mm (max)
MACHINE ORDERING INFORMATION
Description

PN

Centering Device Unit Only (for upgrades)

2369600-1

RBK X1C

2376800-1

RBK X1C CE

2376800-2

RBK X1C Air Cooled

1-2376800-3

RBK X1C CE Air Cooled

1-2376800-4

RBX X1C FIXTURE
Description
RBK X1C fixture

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PN
2369606-1

TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

Product Features
Based on the RBK X1 platform, the RBK X1C machine includes an automatic centering device that help to maintain accurate
wire and tubing placement.
Programmable splice sensors electronically verify that wires are accurately positioned to begin the centering process.
Upon validation of wire placement, the system will activate automated guide arms to properly position the tubing productinto place for the heat shrink cycle to begin.

A CLOSER LOOK AT HOW THE CENTERING DEVICE WORKS
Programmable sensors locate splice location for proper
wire alignment

Automated guide arms position tubing into place for theheat cycle to begin

XB-17 BELT HEATER
Technical Data
• Electrical supply: [PN 2375310-2] 110 VAC, 1Ø; [PN 2375310-1] 220 VAC, 1Ø
• Heating elements: 2 ea. 1000 Watts stamped foil infrared with quartz face
• Maximum temperature setting: 600° C• Air flow (cooling): 2 – 100 CFM fans in the upper heater housing• Conveyor belt system: Double sided timing belts; two on each side of theprocessor – pitch 9.5 mm [0.375 in]• Belt speed: 2.5 - 35 mm/s
• Processor dimensions in mm (LxWxH): 1210 x 258 x 510• Shipping dimensions in mm (LxWxH): 1570 x 540 x 770• Processor weight: 88 Kg [194 lbs]
Product Range/Sizes• Tubing diameter (max): 19 mm [0.75 in]• Tubing length (max): Up to 90 mm [3.5 in]

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

Product Features• Closed-loop time and temperature control• Continuous controlled process• Adaptable for different applications• Emergency stop-switch• Slim-profile benchtop design
Easy Operation
The XB-17 belt heater is a more reliable, safer and faster alternative to heat guns for heat shrink wire processing applications. This
compact, conveyor-style machine provides a controlled process for a wide variety of heat-shrinkable tubing products. Doublesided timing belts on the top and bottom of the processing chamber draw the assemblies through a thermally controlled infrared
heat zone and through a fan-cooled zone before depositing them safely into an unloading bin.
Labor costs are reduced significantly because once an assembly is loaded, the operator can begin preparing another assembly.
The throughput rate is usually limited by the rate at which the operator can load assemblies into the processor.
Controlled Heating Zone
The XB-17 processor has two stamped foil heating elements that are manufactured to a strict wattage specification. Consistenttemperatures (maximum working temperature setting is 600° C) are controlled by a thermocouple embedded into the upper
heating element connected to a closed-loop temperature controller. Plus, conveyor belts reverse direction to prevent productfrom entering the heating chamber if the system is outside the desired temperature settings.
Advanced Connectivity
An integrated multi-language touchscreen interface with programmable logic system can adjust belt speed, temperature
settings, and offers users the ability to create hundreds of unique profiles.
Connection ports on the XB-17 support several options such as a barcode scanner, automatic temperature calibration, and remote
access to an upstream welder.
Versatile Design
The processor is designed to process a broad range of heat-shrinkable products up to 19 mm [0.75 in] in diameter and 90 mm[3.5 in] in length. The infrared energy source is well-suited to efficient processing of either single-wall or adhesive-lined tubing.
Heat output can be controlled to accommodate a wide variety of products and substrates.
MACHINE ORDERING INFORMATION
Description

PN

XB-17, 220V

2375310-1

XB-17, 110V

2375310-2

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

XB-19 BELT HEATER
Technical Data
• Electrical supply: [PN 2375320-X] 220 VAC, 1Ø
• Heating elements: 2 ea; standard length (100 mm) [PN 2375320-1]; wide
length (160 mm) [PN 2375320-2]• Maximum temperature setting: 600° C• Belt speed: 2.5 - 35 mm/s
• Processor dimensions in mm (LxWxH): 1340 x 260 x 550• Weight: 92 kg [203 lbs]
Product Range/Sizes• Tubing diameter (max): 25 mm• Tubing length 100 mm [PN 2375320-1]; 160 mm [PN 2375320-2]
Product Features• Adjustable belt distance to accommodate larger tubing lengths• Closed-loop time and temperature control• Continuous controlled process• Adaptable for different applications• Emergency stop-switch• Slim-profile bench-top design
Easy Capacity
The XB-19 machine is a continuous-running process belt heater suitable forhandling a wide range of workpieces and substrates including RAYCHEM tubing
products for ring and FASTON terminals.
An adjustable belt distance feature allows operators to extend the processing
range of tubing products from 100 mm up to 160 mm.
Excellent Process Control
The system provides superior heat shrink management with both the motor
speed and heating elements having closed-loop control.
Two pairs of timing belts grip the individual workpieces and carry them throughan infrared heating zone. The workpieces then pass through a cooling zone before
finally being deposited into a collection bin.
For added safety, conveyor belts reverse direction to prevent product fromentering the heating chamber if the system is outside the desired temperature
settings.
Advanced Connectivity
An integrated multi-language touchscreen interface with programmable logic system can adjust belt speed, temperature
settings, and offers users the ability to create hundreds of unique profiles.
Connection ports on the XB-19 support several options such as a bar-code scanner, automatic temperature calibration, andremote access to an upstream welder.
Versatile Design
The processor is designed to process a broad range of heat-shrinkable products up to 25 mm in diameter and 160 mm in length.
It’s infrared energy source is well-suited to efficient processing of either single-wall or adhesive-lined tubing. Heat output can becontrolled to accommodate a wide variety of products and substrates.

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITYMACHINE ORDERING INFORMATION
Description

PN

XB-19, Standard (100 mm)

2375320-1

XB-19, Wide (160 mm)

2375320-2

PRODUCT HOLDERS
Please consult TE sales for the correct part numbers for your application.
Extra Accessories for the XB-17 & XB-19 Line
XB-17 and XB-19 belt heaters include a host of options to increase accuracy,
performance and flexibility. Both models can be sold with field-installed, or
factory-mounted automatic centering devices. Additional options include custom
Manufacturing Execution Systems (MES), wheeled carts, and custom productholders for ring terminal and stub splice applications.

PLUG-AND-PLAY CENTERING DEVICE
XB-17 & XB-19 Automatic Centering Device
For improved accuracy, XB-17 & XB-19 model belt heaters can be equipped with aneasy-to-install automatic centering device.

XB BELT HEATER OPTIONS & ACCESSORIES
Description

PN

XB-17 & XB-19 Automatic Centering Device

2375330-1

XB-17 / XB-19 Machine Stand

2375329-1

XB-17 Upper Heating Element (220V)

2375317-3

XB-17 Lower Heating Element (220V)

2375317-4

XB-17 Upper Heating Element (110V)

2375317-5

XB-17 Lower Heating Element (110V)

2375317-6

XB-19 Upper Heating Element (100 mm width)

2375327-3

XB-19 Lower Heating Element (100 mm width)

2375327-4

XB-19 Upper Heating Element (160 mm width)

2375327-5

XB-19 Lower Heating Element (160 mm width)

2375327-6

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

XS-D1 SHUTTLE MACHINE
Technical Data
• Electrical supply: 230 V single phase• Power consumption: Max. 3520 W• Maximum temperature setting: 550° C (recommended 500° C)• Process rate: 120/hour maximum depending on application and operator• Heating times: 3 to 99 sec. depending on application• Weight: 170Kg• Dimensions – (L x H x D): 1350 x 700 x 650 mm• Product range: Wide range of RAYCHEM tubing products such as all dual wall tubes, single wall tubes and ES-Caps (maximum
diameter 70 mm [2.76 in], and maximum length 100 mm [3.94 in] in-line / 250 mm [9.84 in] end)
Product Features• Automatic cycle start once heater is automatically positioned over product, which gives improved process control(recommended for adhesive lined heat shrinkable tubing e.g. sealing applications)• Automatic heating head retraction at end of heating & cooling cycle helps prevent damage to components• Multiple product fixture assemblies give increased process rates• Automatic movement of the heaters and door opening once process is finished• Optional quick fixture replacement• Fixture recognition for correct product procesing
Applications
The XS-D1 is suitable for the installation of a range of RAYCHEM, heat shrinkable tubing products onto a variety of small
components, e.g. ring terminals, FASTON terminals and small connectors as well as in-line products. The machine is provided with
two workstations and a movable heating head.
Each workstation provides fixtures for common products, but these can be replaced by customized ones which can be specified
and ordered separately. These support the workpieces and locate the tubing products. The operator loads the workpieces into
the fixtures at one of the workstations, confirms that the tubing product is correctly positioned and then closes the cover, thenthe heat head automatically positions to start the heating cycle. The operator then continues with loading/unloading the otherworkstation while the heating/cooling cycle is taking place.
The XS-D1 shuttle is provided with closed loop temperature control, ensuring repeatability during production, and a calibration is
also possible ensuring temperature is consistent.
Once the other workstation has been loaded and the first installation is complete, the heat head is moved into position over the
product and the next heating cycle initiated. Heating times vary typically from 3 to 30 seconds depending on the size and typeof tubing product. Process rates up to 120 pieces/hour can be achieved depending on the heating time and the time taken by
the operator to load/unload the workpieces. Cooling time can also be programmed to handle safely products once process isfinished.
The installation temperature/power can be varied according to product type/size and required cycle times.
The heating elements, which are continuously energized, are infrared medium wavelength and consists of a coiled resistance wire
contained in quartz glass plates. The closed loop temperature control uses similar elements but has integral thermocouple sensor.
ORDERING INFORMATION
Description

PN

XS-D1 Standard

2410400-1

XS-D1 Plus

2410400-2

The XS-D1 shuttle machine is also available with customized fixtures. Ordering information is available upon request.

9TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

MODEL 105 TUNNEL OVENTechnical Data
• Electrical supply: 210 – 240 VAC, 20 A, 50/60 Hz• Heating elements: (2) 1500 W infrared stamped foil with black quartz face
• Drive system: DC gear motor with closed loop motor controller, 3-digit thumb-wheel• Air flow (cooling): 4 – 100 CFM fans, 2 – for upper heater housing, 2 – for productcooling• Maximum temperature setting: 600° C• Conveyor belt system: Wire mesh 70% open
• Belt speed: 6.1 – 152 cm [0.2 – 5.0 ft] per minute• Processor dimensions (L x W x H): 99 x 68.5 x 41.7 mm• Control box dimensions (L x W x H): 51.5 x 21.0 x 17.8 cm• Control box weight: 7.7 kg (17 lbs)
• Shipping dimensions (L x W x H): 134.6 x 116.8 x 63.5 cm• Shipping weight: 146 kg [320 lbs]
• Tubing diameter (max): 98 mm [3.86 in]• Tubing length (max): 356 mm [14 in] perpendicular to belt travel, unlimited length parallel to belt travel
Product Features• Closed-loop speed and temperature control• Continuous controlled process• Adaptable for different applications• Heater operation and over-temperature alarm lights• CE approved
Ordering Information• Model 105 Tunnel Oven CLTEQ-M105-TUNNEL-OVEN, [PN: 955018-000] (Custom variations available upon request)
Applications
The Model 105 tunnel oven is a reliable and versatile process heater which provides a controlled process for a wide variety of heat
shrinkable products.
It is designed as an integrated modular unit. Assemblies are placed on the entry section of a mesh conveyor belt, transported
through the heating chamber, across a bank of cooling fans then discharged from the rear of the conveyor.
The upper chamber is cantilevered to permit processing of assemblies that require only a portion of the assembly to pass throughthe heat zone and is equipped with adjustable heat shields to maximize the oven heating efficiency for various applications.
Controlled Heating Zone
Two stamped foil heating elements provide consistent temperatures (ambient to 600° C) and are controlled by a thermocouple
embedded into the upper heating element connected to a closed-loop temperature controller. An alarm light illuminates
whenever the actual heating element temperature varies from the set point temperature.
Conveyor Speed Control
The conveyor speed is precisely set by a 3-digit drive controller. The DC drive motor provides constant conveyor speed at any
potentiometer setting from 100 to 999 mm [0.2 to 5.0 ft] per minute, for precise heating of assemblies.

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

Minimal Skill Requirements
The open loading area of the entry section requires that the operator simply place an assembly on the mesh conveyor belt within
the effective width of the heat zone and collect it at the opposite end.
Versatility
The processor is designed to process a broad range of heat shrinkable products up to 76.2 mm in diameter and infinite length.
The infrared energy source is for efficient processing of either single-wall or adhesive-lined tubing. Heat output and drive speed
can be controlled to accommodate a wide variety of products and substrates such as HFT 5000, AP-2000, QSZH 125 and other
RAYCHEM tubing products.
MACHINE ORDERING INFORMATION
Description

PN

Model 105 Tunnel Oven, Standard

955018-000

AD-3050 SEAL TEST EQUIPMENT
Ordering Information• AD-3050-SEAL-TEST-EQ-NC PN: C82893-000• Version with integrated timer: AD-3050-SEAL-TEST-EQ-NC-TIMER
PN: 528024-1 (Timer retrofit kit available)
Product Features• Fast determination of sealing integrity• Multiple test fixtures• Easy load and release of test samples• Connector seal test port
• Timer adjustable from 8 – 120 seconds (only with integrated AD-3050 Seal Test Equipment timer version)
Technical Data
• Pneumatic supply: 600 kPa / 6 bar maximum, filtered supply 200 kPa / 2 bar test pressure maximum (Test pressure typically
50 kPa / 0.5 bar)
• Machine cycle times for seal testing: Typically 1 min.
• Total system noise: Negligible noise from air test
• Dimensions: 550 x 350 x 215 mm (21.7 x 13.8 x 8.5 in) (excludes packing case)• Weight: 4 Kg (excludes packing case)
MACHINE ORDERING INFORMATION
DescriptionAD3-3050 Seal Tester
AD3-3050 Seal Tester with Timer

PN
C82893-000
528024-1

ACCESSORIES ORDERING INFORMATION
Description

PN

AD-3050 Seal Kit, 8 Positions

299155-000

Timer Retrofit Kit

4-529533-7

This kit converts C82893-000 seal tester to 528024-1

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

The AD-3050 is a manually operated pneumatic device, intended for use as a convenient “in process” sampling technique forchecking sealed splices.
Different combinations of in-line, end-/stub-splices and various ring terminal applications can be pressure tested in any of the
combination of fixtures (8 in total).
There is also a facility to allow leak testing of various connectors. The tool is also intended for use as a quick and easy samplingtechnique for the preliminary selection of installation conditions where RAYCHEM splice protection products are used.
TE has seen good correlation between results obtained with the AD-3050 seal test and those obtained through water immersion
testing. However testing in accordance with the Original Equipment Manufacturer (OEM) specification is the only way ofconfirming that the OEM specification is being met.
The splice products are located in clamps which deliver the test pressure. The product is immersed in water and pressure isdelivered through the wire(s) to the sealed area.
The test result is determined visually by looking for bubbles in the area of the sealing product. Connectors can also be pressure
tested by adapting the separate supply fixture to any connector type. Use of this equipment is described in TE’s customer
manual. This equipment can also check for instances where individual wire strands poke through the installed heat shrinkablesleeve.

FIELD SERVICE SUPPORTSERVICES
Standard Service
Includes troubleshooting and making repairs
Equipment Installation
Providing installation, set-up and training at time of equipment delivery
Training• Basic crimp theory• Hand tool, applicator and equipment set-up, operation and maintenancePreventive Maintenance and/or Inspection Certification
Provides service for periodic visits to perform preventive maintenance and/or inspection
certification service on hand tools, applicators and bench equipment. Inspection of the finishedproduct is made to confirm it meets TE application specifications. Documentation is available
upon request for traceability to support your facilities’ quality system requirements.

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TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINESHEAT SHRINK MACHINESFOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY

Heat Shrink Machine Selection Guide Based on Tubing DimensionsthLeng

OutsideDiameter

InsideDiameter

RBK X1 Processor

XB-17 Belt Heater

XB-19 Belt HeaterStandard

XB-19 Belt Heater
Wide

XS-D1

Model 105

Tube length

0...65mm (Standard)
0...75mm (Type 4 heater)

0...90mm

0...100mm

0...160mm

0...100mm (In-line)
0...250mm (End & Ring)

Unlimited length(width: 356mm)

Tube diameter

0...19mm

0...19mm

0...25mm

0...25mm

0...60mm

0...96mm

100

90

80

Model 105 Tunnel Oven

Unlimited length70

60

XS-D1 Shuttle Heater

40

XS-D1 Shuttle Heater
End Splice / Ring30

XB-19 Belt Heater Standard

20

RBK X1
Type 4
HeaterRBK X1 Processor

10

XB-19 Belt Heater
Wide

XB-17
Belt
Heater

260

250

240

230

220

210

200

190

180

170

160

150

140

130

120

110

100

90

80

70

60

50

40

30

20

10

0
0

Tube outside diameter (mm)50

Tube length (mm)Sealing Matrix
Products
Application

QSZH

RBK-ILS

RBK-VWS

ES-CAPSCT

RBK-RTPHTAT

RBK-105-KIT

RBK-85-KIT

SpliceSealing - Inline
SpliceSealing – Stub
Ring Terminal
Sealing
Connector
Sealing
Bundle Wire
Sealing

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RAYCHEM are trademarks owned or licensed by the TE Connectivity Ltd. family of companies. Other productnames, logos, and company names mentioned herein may be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended forillustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its
accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations
shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product andin no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising outof the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own
evaluation to determine the suitability of each such product for the specific application.
© 2024 TE Connectivity. All Rights Reserved.
(Published) 05-24

TE CONNECTIVITY / APPLICATION TOOLING / HEAT SHRINK MACHINES

Contact us today to learn more
E-mail (Americas):toolingsales@te.com

Phone (Americas):800-722-1111 or		717-986-3434
Phone (EMEA):+49-6251-133-3936

Phone (APAC):+86 21 3325 9030

For field service inquiries go to
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