HIGH VOLTAGE CONNECTORSFOR SPECIAL APPLICATIONS®

®

05 Series

5G Series®

REDEL Kft®

K and S SeriesNo reproduction or use without express permission of editorial or pictorial content, in any manner.
LEMO reserve the right at all times to modify and improve specifications without any notification.

®

®

05 Series Connectors
High voltage connectors of the new 05 miniature series
have been specifically developed to meet the requirements of experimental nuclear research programme.
The 05 series contains a miniature HV 12kV d.c. (testvoltage) contacts. This crimp contact is removable fromthe shell and is inserted in a PEEK insulator.
The actual mating is provided by the LEMO Push-Pullsystem, renowned for its reliability worldwide and a redsafety nut to secure the connection.
The compact design of these connectors makes them
ideal for applications where minimal mass and spacesaving are critical factors.

Interconnections
Straight plug

FFR

Fixed socket

PES

LEMO’s Push-Pull Self-Latching Connecting System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

The LEMO self-latching system allows the connector
to be mated by simply pushing the plug axially into thesocket.

Once firmly latched, connection cannot be broken bypulling on the cable or any other component part otherthan the outer release sleeve.

When required, the connector is disengaged by asingle axial pull on the outer release sleeve. This firstdisengages the latches and then withdraws the plugfrom the socket.

For added security a safety nut (shown in red) can
prevent disengagement by blocking the motion of theouter release sleeve.
1

®

®

Part Section Showing Internal Components
Connector
Straight plug
Fixed socket
7
1
2
3
4
5
6
7

1

2

3

6

5

4

8

6

3

1

5

4

2

7

1

shell
crimp back end
hexagonal nut
conical nut
insulator
HV female contact
crimp ferrule

2
3
4
5
6
7
8

outer shelllatch sleevesafety nut
crimp back end
insulator
HV male contact
crimp ferrule
earthing crown

HV Contact
2

Male contact

3

1

1

4

3

2

Female contact

1 male contact

1 female contact

2 insulator

2 insulator

3 clips

3 clips

4 sealing glandTechnical characteristics
Mechanical and climatical
Characteristic

Electrical characteristics
Value

Contact retention force
Working temperature
Mechanical life
Climatic classRadiation resistanceStandard

40 N

IEC 60512-8 test 15a-20 °C to +125°C> 200 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1> 10 6 Gy

Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance

Value

Standard

12 kV (1 min.)
4A≤ 8 mΩ
≤150 mΩ≥ 1012 Ω

IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a

Note:1) specific assembly instructions shall be respected. (see page 6 and 7)

Materials and Treatment – Connector

Component

Material (standard)Contact
Surface treatment(µm)

Material (standard)

Cu

Ni

Au

Male contact
Female contact
Contact clips
Insulator
Sealing gland

Brass (UNS C38500)

0.5

3

1.0

Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ

0.5

3
–
–
–

1.5

Ni
Outershell + crimpend
Safety nut
Earthing crown
Latch sleeve
Hex and conical nut
Insulator
Crimp ferrule2

Aluminium (AA 6012)
Aluminium (AA 6012)
Aluminium special
Aluminium special
Aluminium (AA 6012)
PEEK
Aluminium (AA 6012)

5
Anodized red
55
Anodized natural–
5

Surface treatment(µm)

Component®

®

ModelsFFR Straight plug for cable crimping,with safety nut

42

Cable
group

FFR.05.403.LLAE141
FFR.05.403.LLAE142

1
2

ø6

29.8

Part Number

PES Fixed socket, with two nuts, for cable crimping

Part Number

Cable
group

PES.05.403.LLLE141
PES.05.403.LLLE142

1
2

42

8.5 max.

ø 9.2

2.5

ø 8.5

S8

M6.5x0.6

S 5.7

S7

Recommanded high voltage cables
Construction and dimensions
Dielectric
ScreenMat.
øMat.

Cable group

Manufacturer
Part Number

CERN Type

Conductor
Constr. Mat.
ø1

ABBNK - 45/94

HTC 50-1-1

7x0.17 CuSn

0.51

PE solid

1.5

2

HABIA
31789-004-001

HFI 150 mini coax

Mono

0.16

HFI 150

0.5

Cu

CuSn
16x4x0.1

SheathMat.
øPolyolefineCoronascreen3.3

yesDrain 2x0.1
HFI 150 1.15+
Alu polyester

no

3

®

®

Accessories
FFA-ERA High Voltage Contacts

Contact Part Number
Male contact
Female contact
FFA.05.403.ZLA1
FFA.05.403.ZLA2

male
L

Cable
group

L
(mm)

1
2

4
6

ERA.05.403.ZLL1
ERA.05.403.ZLL2

femaleGMA Heatshrink tube
ø D min.

Shall be ordered separately

L

Part number

Cable
group

GMA.30.010.ST
GMA.15.010.ST

1+2
2

Name

Supplier
Product reference

RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5

øDL(mm) (mm)3.0
1.5

Note: for cable group 2, the two heatshrink tubes are necessary● Material: Polyolefin transparent

FFS Crimp ferrule
10

ø 4.1

Model 1
Part number
FFS.05.160.PM
FFS.05.161.PM

10

Cable
group

Model

1
2

1
2

ø 1.4

Model 2
● Material: Aluminium alloy (AA6012) nickel plated

GEC Conical nut
7
M 6.5 x 0.6

2.5

ø 8.5

Part number
GEC.05.241.PT● Material: Aluminium alloy (AA 6012) natural anodized.

GEA Hexagonal nuts8
M 6.5 x 0.6

2

9.2

Part number
GEA.05.241.PT● Material: Aluminium alloy (AA 6012) natural anodized.
4

13
9

®

®

Tooling
DCH Spanner for conical nut

39.7

37

Part Number
DCH.91.113.9TN

ø 11● Material: Blackened steel.

DCF Extraction tools for HV contacts

Part Number
DCF.91.133.5LT

Automatic model

DPH Crimping tool with die and positioner

Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K

Applications

Cable
group

Marking on die

shieldcentre contact
centre contact

1-2
1
2

DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K

Applications

Cable
group

Marking on die

shieldcentre contact
centre contact

1-2
1
2

DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K

DPN Dies and positioner
Part Number
DPN.99.005.2K
DPN.99.060.11K
DPN.99.065.11K● Dies material: Blackened steel

Panel cut-out

ø 6.6

+ 0.1
0

10 min.

5.8

+ 0.1
0

Recommended mounting nut torque: 0.8 Nm.

5

®

®

Termination Instructions Cable Group 1
5

3

4

FFR
1

5

3

4

PES

1. Strip the cable according to the given dimensions,remove carefully the cable corona screen, making surethat the cable dielectric is not damaged. Remove also
the aluminium foil and the textile tape.
Clean the dielectric with isopropylic alcool.

9 ±0.2
3 ±0.23.5 ±0.2

Dimensions in mm.
3

Apply laquer

4

1

Crimp

4

3

1

A

Apply laquer

4

3

2. Place the crimp ferrule ➀ on the cable. Widen completely the shield braid and fold it back over the jacket.
Introduce the cable center conductor into the HV
contact ➃ until the contact end rests against the dielectric and the conductor is visible through the contact inspection hole. Crimp with the LEMO crimping tool
DPH.99.060.11K. Cover the crimp section of thecontact and the Peek end of the HV contact with a layerof insulating laquer. Let the laquer dry, approx.15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 124017
3. Slide the heatshrink tube ➂ over the HV contact until it
rests against the contact insulator.
One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink the tube.

ShrinkA

4

3

Shrink51

51

5. Slide the crimp ferrule over the cable shield until it
rests against the connector shell. Crimp with the
LEMO crimping tool DPH.99.005.2K.

5

Crimp

5

Crimp

6

4. Fully introduce the HV contact into the connector shell➄. Check that the contact is correctly located andremains in position when given a gentle pull. Place thecable shield braid strand over the shell crimp back end,
cut the length of braid in excess.

®

®

Termination Instructions Cable Group 2
5

3

4

2

FFR
1

5

3

4

2

PES

14 ±0.2

1. Strip the cable according to the given dimensions, cut
the aluminium foil making sure that the dielectric is notdamaged. Do not damage the 2 drain wires.
Fold the drain wires back over the outer jacket andslide over the small heatshrink tube ➁.
Clean the dielectric with isopropylic alcool.

10 ±0.2
3 ±0.22
Dimensions in mm.

3

Apply laquer

4

2

1

Crimp
B

A

3

2

4

Apply laquer

4

3

1

ShrinkShrink

2. Place the crimp ferrule ➀ introducing first the small diameter on the cable. Introduce the cable center
conductor and a part of the dielectric into the HV
contact ➃ until the conductor is fully visible through thecontact inspection hole. Crimp with the LEMO crimping
tool DPH.99.065.11K. Cover the crimp section of thecontact and a short length of the dielectric with a layerof insulating laquer. Let the laquer dry, approx. 15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 124017
Slide the heatskrink tube ➁ over the HV contact until it
rests against the contact insulator at the position B.
Shrink the tube. Cover the Peek end of the HV contact
and the first heatshrink tube with a layer of the insulating laquer. Let the laquer dry, approx. 15 min.
3. Slide the heatshrink tube ➂ over the HV contact until it
rests against the contact insulator.
One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink the tube.

1

A

4

3

1

Shrink5

43

1

4. Fully introduce the HV contact into the connector shell➄. Check that the contact is correctly located andremains in position when given a gentle pull. Place the 2drain wire around the shell crimp back end.

A

5

4

3

5. Slide the crimp ferrule over the cable shield until it
rests against the connector shell. Crimp with the
LEMO crimping tool DPH.99.005.2K.

5

5

1

Crimp

Crimp

7

®

®

5G Series Connectors
High voltage cylindrical connectors of the new 5G series
have been specifically developed to meet the requirements of the “ATLAS” experimental nuclear research programme at the CERN.
The 5G series contains 50 miniature HV 12kV d.c. (testvoltage) contacts. These crimp contacts are removablefrom the shell and are inserted in a PEEK insulator. The
same HV contacts are used in the 05 series.
The actual mating is provided by the LEMO Push-Pullsystem, renowned for its reliability worldwide and a redsafety nut to secure the connection.
Two keying alternative (code R or W) are available.
The compact design of these connectors makes them
ideal for applications where minimal mass and spacesaving are critical factors.

Interconnections
Straight plug

Fixed socket

DANGERDANGERFGPH

LEMO’s Push-Pull Self-Latching Connecting System

DANGERDANGER

This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

The LEMO self-latching system allows the connector
to be mated by simply pushing the plug axially into thesocket.

Once firmly latched, connection cannot be broken bypulling on the cable or any other component part otherthan the outer release sleeve.

When required, the connector is disengaged by asingle axial pull on the outer release sleeve. This firstdisengages the latches and then withdraws the plugfrom the socket.

For added security a safety nut (shown in red) can
prevent disengagement by blocking the motion of theouter release sleeve.
8

®

®

Part Section Showing Internal Components
Connector

8

7

2

1

4

5

3

6

10

9

8

2

7

4

3

1

2
3
4
5

5

DANGERDANGER

Fixed socket
16Straight plugouter shellearthing crownretaining ringclamp collet nut
round nut

conical nut
7 adapter w. cable collet
8 keyed mid-piece
9 insulator
10 HV male contact
6

1
2
3
4

5

outer shelllatch sleevesafety nut
clamp collet nut

678

adapter w. cable collet
keyed mid-piece
insulator
HV female contact

HV Contact
2

Male contact

3

1

1

4

3

2

Female contact

1 male contact

1 female contact

2 insulator
3 clips
4 sealing gland2 insulator
3 clips

Technical characteristics
Mechanical and climatical
Characteristic

Electrical characteristics
Value

Contact retention force
Working temperature
Mechanical life
Climatic classRadiation resistanceStandard

40 N

IEC 60512-8 test 15a-20 °C to +125°C> 100 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1>106 Gy

Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance

Value

Standard

12 kV (1 min.)
4A≤ 8 mΩ
≤150 mΩ≥ 1012 Ω

IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a

Note: 1) specific assembly instructions shall be respected.

Materials and Treatment – Connector

Component

Material (standard)Contact
Surface treatment(µm)

Component

Material (standard)

Ni
Outershell + collet nut
Safety nut
Earthing crown
Latch sleeve
Round and conical nut
Insulator
Other metallic pieces

Aluminium (AA 6012)
Aluminium (AA 6012)
Aluminium special
Aluminium special
Aluminium (AA 6012)
PEEK
Aluminium

Anodized natural
Anodized red
55
Anodized natural–
Anodized natural

Male contact
Female contact
Contact clips
Insulator
Sealing gland

Surface treatment
(µm)
Cu

Ni

Au

Brass (UNS C38500)

0.5

3

1.0

Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ

0.5

3
–
–
–

1.5

9

®

®

Alignment key and polarized keying system
β

α

Ref.

HV contact type

α

β

γ

δ

Plug

SocketR

yellow

110°

105°

25°

35°

male

female

W

red

95°

115°

20°

30°

female

male

●●

δ

Angle

Dot
Colourγ●●

Front view of a socket

Models
FG● Straight plug with keys (code R or W),
cable clamp-collet and safety nut

Part Number

Cable Group

FGR.5G.450.LLAY5T1
FGR.5G.450.LLAY5T2
FGW.5G.450.LLLY5T1
FGW.5G.450.LLLY5T2

1
2
1
2

67

ø 35

DANGER

Cable ø14.0 min.
16.5 max.

52

S 30 S 31

PH● Fixed socket with keys (code R or W),
cable clamp-collet, 2 nuts fixing(back panel mounting)

S 37

~64.7

S 30

S 31

Part Number

Cable Group

PHR.5G.450.LLLY5T1
PHR.5G.450.LLLY5T2
PHW.5G.450.LLAY5T1
PHW.5G.450.LLAY5T2

1
2
1
2

5

ø 41

Cable ø14.0 min.
16.5 max.

DANGERø 35

5 max.

S 33.5

Recommanded high voltage cables
Cable group

Manufacturer
Part Number

1

SILISOL
CEPMB 56x0.12 mm2

1

ABBNK - 45/94

2

HABIA
31789-004-001

10

Conductor
Constr. Mat.
øConstruction and dimensions
Dielectric
ScreenMat.
øMat.

Multi/56

7x0.15 CuSn

0.45

PE

1.5

CuSn
+ Alu

Silic

14.5

no

HTC 50-1-1

Mono/1

7x0.17 CuSn

0.51

PE solid

1.5

CuSn
16x4x0.1

Polyolefine

3.3

yes

HFI 150 mini
coax

Mono/1

Mono

0.16

HFI 150

0.5

Drain 2x0.1
HFI 150 1.15+
Alu polyesterno

CERN Type Type/Nb. of
conductor

Cu

SheathMat.
øCoronascreen®

®

Accessories
FFA-ERA HV Contacts

Contact Part Number
Male contact
Female contact
FFA.05.403.ZLA1
FFA.05.403.ZLA2

male
L

ERA.05.403.ZLL1
ERA.05.403.ZLL2

Cable
group

L
(mm)

1
2

4
6

femaleGMA Heatshrink tube
ø D min.

Shall be ordered separately

L

Part number

Cable
group

GMA.30.010.ST
GMA.15.010.ST

1+2
2

Name

Supplier
Product reference

RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5

øDL(mm) (mm)
3.0
1.5

13
9

Note: for cable group 2, the two heatshrink tubes are necessary● Material: Polyolefin transparent

GEC Conical nut
37
5

M 35 x 1

ø 41Part number
GEC.5G.240.PT● Material: Aluminium alloy (AA6012) natural anodized

GEB Round nut
ø 40
8

M 35 x 1

Part number
GEB.5G.240.PT● Material: Aluminium alloy (AA6012) natural anodized

FGG Extension piece
36

ø 29

ø 27.9Part Number
FGG.5G.815.PN
Note: allows an extension of the plug or the socket to make cable stripping and mounting easier when weight and size are not critical● Material: Aluminium alloy (AA6012) natural anodized

11

®

®

Tooling
DCH Spanner for conical nut

81.5

90

Part Number
DCH.91.418.0TN

ø 45● Material: Blackened steel.

DCP Set of flat spanners for collet nuts and round nuts

54
31.1
30.1

3.5

Part Number

160

DCP.91.005.TN● Material: Blackened steel.

DCF Extraction tools for HV contacts

Part Number
DCF.91.133.5LT

Automatic model

DPH Crimping tool with die and positioner
Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K

Applications

Cable
group

Marking on die

shieldcentre contact
centre contact

1-2
1
2

DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K

Note: DPN Dies and positioner: See 05 series data sheet.

Panel cut-out0ø 35.2 + 0.1

42 min.

33.5

12

+ 0.1
0

Recommended mounting nut torque: 7 Nm.

®

®

Termination Instructions Cable Group 1 (multi HT cable)
5

7

3

4
6

FG•

7

5

PH•

3

1

4

2

1. Strip the cable according to the given dimensions.
A 500 mm length is necessary to give enough flexibility to the cable.
Remove first the outer jacket and the screen then the
dielectric of each individual high-voltage conductor,
making sure that the cable dielectric is not damaged.

500
24
3.5 ±0.2

Dimensions in mm.

1

55

55

2. Slide 2 pieces of 55mm heat-shrink tubing, (not supplied) of the correct size, the clamp collet nut ➀ andthe adapter with cable collet ➁ on the cable.

2

Apply laquer

3

4

Crimp

A

3

3. For each individual high-voltage conductor install a
HV contact as follow:

4

Crimp

3.1 Introduce the cable center conductor into the HV
contact ➃ until the conductor end rests against thedielectric and the conductor is visible through thecontact inspection hole. Crimp with the LEMO crimping tool DPH.99.060.11K. Cover the crimp section of
the contact and the Peek end of the HV contact witha layer of insulating laquer. Let the laquer dry,
approx. 15 min.
Note: We recommand the laquer Urethan
ref: Cellpack n° 124017

Apply laquer

4

3

Shrink3

Shrink

3.2 Slide the heatshrink tube ➂ over the HV contact until
it rests against the contact insulator.
One end of the heatshrink tube shall be located at theposition A of the HV contact insulator. Shrink the
tube.

A

4

13

®

®

4. Fully introduce the HV contacts into the insulator ➄.
– The short insulator shall be fitted with the female
HV contacts.
– The long insulator shall be fitted with the male
HV contacts.
Check that the contacts are correctly located andremains in position when given a gentle pull.

5

5solder

5. Install a ground wire (not supplied) as follow:

ground wire L = 130 mm

5.1 Wrap a tin copper wire 0.5 mm2 over a 6 mm lengthof the cable screen and hold the ground wire asshown. Then solder.
Solder an earthing washer with a 3.5 mm hole on theother side.

6
solderground wire L = 130 mm

6
ShrinkShrink25

55

5.2 Cover the end of the cable screen with the first heatshrink tube and the end of the cable jacket with thesecond heat-shrink tube, then shrink.

55
ShrinkShrink

25

55

55

6

2

6. Push the adapter with cable collet ➁ forward over thecable until the insulator locate into the groove on theadapter.
Then fit the keyed mid-piece ➅ onto the insulator,
make sure that the key of the insulator is correctly
located into the key of the mid-piece.

6

2

14

7

1

7

1

7. Next slide the connector shell ➆ over the insulator
assembly making sure that the key on the keyed mid
piece goes into the key-way (under the color
point/inside the shell).
– Note that the HV contact type shall be respected
depending upon the keying code as indicated on
page 10.
Screw the collet nut ➀ and tighten to the maximum
torque value of 4 Nm.
Tight the two screws of the adapter and in between
on an appropriate manner the washer of the groundwire.

REDEL
Kft
Elektronika
K and S Series Connectors
High voltage rectangular connectors of the new K and S
series have been specially developed to meet therequirements of the “ATLAS” experimental nuclear
research programme at the CERN.
The K series contains 22 miniature HV contacts (12kV
d.c. test voltage).
The S series contains 51 miniature HV contacts (12kV
d.c. test voltage). These crimp contacts are removablefrom the shell and are inserted in a PEEK insulator. The
mating is assured by guide pins and sleeves. Two red
sliding tabs secure the connection by locking a pair oflevers to a bracket mounted on the housing. The rectangular design of these connectors makes them ideal for
applications where space saving is critical; for example
on narrow panels.
INTERCONNECTION

KR/SRREDEL

KL/SLKA/SA

REDEL

KAG.H22REDEL

3KLG.H22REDEL

3

KAG.H22KLG.H22REDEL

SELF-LATCHINGCONNECTING SYSTEM
1

1

Straight plug

KAG.H22REDEL

KRG.H22

REDEL

Fixed socket

KLG.H22

Straight socket

1
The REDEL Self-Latching connecting system allows the connectors
to be mated by simply pushing the plug axially into the socket

The connectors are disengaged by pressing down on the latch
levers and then withdrawing the plug from the socket

Once latched, connection cannot be broken by pulling on thecable or2 any other component part

REDEL

KAG.H22REDEL

4KLG.H22REDEL

KAG.H22REDEL

2KLG.H221

For added security two red tabs can be slid forward, locking thelatch levers
4 in place.

2
ALIGNMENT KEY
Code G

Code AKRA/SRAKLA/SLAREDEL

KAA.H22REDEL

KLA.H22REDEL

KLG.H22

KAG.H22

KAG/SAG

REDEL

Modification 08.05

KLG/SLG

KRA.H22REDEL

KRG.H22

KRG/SRG

REDEL

2

KAA/SAA

15

REDEL Kft

PART SECTION SHOWING INTERNAL COMPONENTS
Connector

Rectangular plug
7

6

1

8

5

2

3

4

7

6

5

3

2

4

8

9

1

11

10

Rectangular socket

1
2

5
6
7
8

3
4
.H22

3
4

outer shellinsulator
HV male contact
male guide pin
threaded insert
cable clamp
earthing insert
earthing tag

5

KAG

1
2

6
7
8
9
10
11

outer shelllatch leverlocking clip
security tab
insulator
HV female contact
female guide pin
threaded insert
cable clamp
earthing insert
earthing tag

HV Contact

2

Male contact

3

1

1

4

3

2

Female contact

1 male contact

1 female contact

2 insulator
3 clips
4 sealing gland2 insulator
3 clipsTECHNICAL CHARACTERISTICS
Mechanical and climatical
Characteristic

Value

Contact retention force
Working temperature
Mechanical life
Climatic classRadiation resistanceElectrical characteristics
Standard

40 N

IEC 60512-8 test 15a-20 °C to +125°C> 100 cycles
IEC 60512-5 test 9a
20/125/21
IEC 60068-1> 106 Gy

Characteristic
Test voltage d.c.1)
Rated current
Contact resistance
Screen resistance
Insulation resistance

Value

Standard

9/12 kV (1 min.)
4A≤ 8 mΩ
≤150 mΩ≥ 1012 Ω

IEC 60512-2 test 4a
IEC 60512-3 test 5a
IEC 60512-2 test 2a
IEC 60512-2 test 2f
IEC 60512-2 test 3a

Note: 1) specific assembly instructions shall be respected.
9 kV dc apply to the pair KA●/KL● and SA●/SL●.
12 kV dc apply to the pair KA●/KR● and SA●/SR●.

Contact

Materials and Treatment – Connector

Component

Material (standard)

Surface treatment(µm)

Component

Material (standard)

Surface treatment
(µm)
Cu

Ni

Au

Brass (UNS C38500)

0.5

3

1.0

Bronze (UNS C54400)
Cu-Be (QQ-C-530)
PEEK
Silicone PVMQ

0.5

3
–
–
–

1.5

Ni
Outershell
Latching mechanism
Insulator
cable clamp
Other met. pieces
Other plastic pieces

16

Aluminium
BronzePEEKPSU
Stainless Steel
PSU

5
5
–
–
–
–

Male contact
Female contact
Contact clips
Insulator
Sealing gland

Modification 08.05

REDEL Kft

MODELSK series (22 contacts)
Straight plug with key (code G or A)
and cable collet

16

KA●

Part Number

Cable Group

43.4

REDEL

KAG.H22

Cable ø6 mm min.
9.5 mm max.

68.5

KAG.H22.LLZBG
KAA.H22.LLZBG
KAG.H22.LLLB1G
KAA.H22.LLAB1G
KAG.H22.LLLB2G
KAA.H22.LLAB2G

no contact
1
2

Contact
Type

Marking

femalemale
femalemale
female
male

black
red
black
red
black
red

6

22
16 11
17
12

7

1

46.6

Fixed socket with key (code G or A),
two screw fixing

16

KL●

Part Number
KLG.H22.LLZG
KLA.H22.LLZG
KLG.H22.LLA1G
KLA.H22.LLL1G
KLG.H22.LLA2G
KLA.H22.LLL2G

37.4

17
7 12

33.4

REDEL

1

KLG.H22

23

Cable Groupno contact
1
2

Contact
Type

Markingmale
femalemale
femalemale
female

black
red
black
red
black
red

11 16
6

22

36

Straight socket with key (code G or A)
and cable collet

16

KR●

7 12

REDEL

Modification 08.05

22

KRG.H22

11 16
6

37.4

17

Part Number

33.4

1

Cable ø6 mm min.
9.5 mm max.

69.6

KRG.H22.LLZBG
KRA.H22.LLZBG
KRG.H22.LLAB1GKRA.H22.LLLB1G
KRG.H22.LLAB2GKRA.H22.LLLB2G

Cable Groupno contact
1
2

Contact
Type

Markingmale
femalemale
femalemale
female

black
red
black
red
black
red

17

REDEL Kft

MODELS

S series (51 contacts)
Straight plug with key (code G or A)
and cable collet

19.6

SA●

Part Number

Cable Group

75.5

53

Cable ø7.5 mm min.
12.5 mm max.

51

REDEL

SAG.H51

SAG.H51.LLZBG
SAA.H51.LLZBG
SAG.H51.LLLB1GSAA.H51.LLAB1G
SAG.H51.LLLB2GSAA.H51.LLAB2G

no contact
1
2

Contact
Type

Marking

femalemale
femalemale
female
male

black
red
black
red
black
red

41

40
31

30
22

21
12

11
1

53.6

Fixed socket with key (code G or A),
two screw fixing

19.6

SL●

Part Number

Cable Group

Contact
Type

Markingmale
femalemale
femalemale
female

black
red
black
red
black
red

23

1

SLG.H51.LLZG
SLA.H51.LLZG
SLG.H51.LLA1G
SLA.H51.LLL1G
SLG.H51.LLA2G
SLA.H51.LLL2G

41

21

30

47

43

31

REDEL

22

SLG.H51

12

no contact
1
2

40

11

51

36

Straight socket with key (code G or A)
and cable collet

19.6

SR●

Part Number

76.6

1

47

Cable ø7.5 mm min.
12.5 mm max.

REDEL

18

30

31

SRG.H51

21
11

22

43

41
12

SRG.H51.LLZBG
SRA.H51.LLZBG
SRG.H51.LLAB1G
SRA.H51.LLLB1G
SRG.H51.LLAB2G
SRA.H51.LLLB2G

Cable Groupno contact
1
2

Contact
Type

Markingmale
femalemale
femalemale
female

black
red
black
red
black
red

40
51

Modification 08.05

REDEL Kft
ACCESSORIESFFA-ERA High Voltage Contacts

Contact Part Number
Male contact
Female contact
male
L

FFA.05.403.ZLA1
FFA.05.403.ZLA2

Cable
group

L
(mm)

1
2

4
6

ERA.05.403.ZLL1
ERA.05.403.ZLL2

femaleGMA Heatshrink tube
ø D min.

Shall be ordered separately

L

Part number

Cable
group

GMA.30.010.ST
GMA.15.010.ST

1
2

Name

SupplierøDProduct reference

L

3.0
1.5

13
9

RAYCHEM® RNF 3000
3/1
RAYCHEM® RNF 3000 1.5/0.5

Note: for cable group 2, the two heatshrink tubes are necessary● Material: Polyolefine transparent

DCT Assembly tool for guide pins
ø 5.5

ø 5.5

ø 16

TOOLING

Part Number
120

DCT.91.551.0LA

DCF Extraction tools for HV contacts
Part Number

Automatic model

DCF.91.133.5LT

DPH Crimping tool with die and positioner
Part Number
DPH.99.005.2K
DPH.99.060.11K
DPH.99.065.11K

Applications

Cable
group

Marking
on dieshieldcentre contact
centre contact

1-2
1
2

DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K

Applications

Cable
group

Marking
on dieshieldcentre contact
centre contact

1-2
1
2

DPH.91.005.2K
DPH.91.001.16K
DPK.91.001.16K

DPN Dies and positionnerPart Number
DPN.99.005.2K
DPN.99.060.11K
DPN.99.065.11K● Dies material: Blackened steel
Modification 08.05

19

REDEL Kft

PANEL CUT-OUT
K series

S series
ø 3.2

R
2.9

R

ø 3.2

33.4

31.3

23.8

21.8

2.9

11.8
15

RECOMMANDED CABLES

Cable
group

Manufacturer
Part Number

1

SILISOL
CEPMB 56x0.12 mm2

1

ABBNK - 45/94

2

HABIA
31789-004-001

CERN Type Type/Nb. of
conductor

Conductor
Constr. Mat.
øConstruction and dimensions
Dielectric
ScreenSheath
Mat.
ø
Mat.
Mat.
ø

CoronascreenMulti/56

7x0.15 CuSn

0.45

PE

1.5

CuSn
+ Alu

Silic

14.5

no

HTC 50-1-1

Mono/1

7x0.17 CuSn

0.51

PE solid

1.5

CuSn
16x4x0.1

Polyolefine

3.3

yes

HFI 150 mini
coax

Mono/1

Mono

0.16

HFI 150

0.5

Drain 2x0.1
HFI 150+
Alu polyester

1.15

no

Cu

EARTHING CONTACT
Usually, some H.V. contacts are used to connect earthing from the cable shield to the instrument panel.
For such earthing connection it is also possible to use L.V. crimp contacts. With a crimp barrel of 1,4 mm,these contacts can be used with wires AWG 18-20.
Connector models

Contact
typeContact
part number

KAG-KLA-KRA-SAG-SLA-SRA
KAA-KLG-KRG-SAA-SLG-SRG
KAG-KLA-KRA-SAG-SLA-SRA
KAA-KLG-KRG-SAA-SLG-SRG

malefemalemale
femaleKAG.565.ZZC
EGG.3B.665.ZZM
KAG.567.ZZC
EGG.3B.667.ZZM

Crimp
hole Ø

AWG
range

Positioner
part number

DCE.91.132.BVC
1.4 mm18-20
DCE.91.133.BVM
1.4 mm
18-20
0.8 mm 22-24-26 DCE.91.132.BVC
0.8 mm 22-24-26 DCE.91.133.BVM

Selectorposition

Crimp toolpart number

8-7
8-7
6-5-5
6-5-5

DPC.91.701.V1)

Note: 1) according to specification MIL-C-22520/7-01

Termination instructions
Refer to 05 series (page 6 & 7) for each individual H.V. contacts

20

Modification 08.05

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