Camshaft Instruction Manual(For exclusive use in SuperHead+R)
KLX110L:LX110D-A72046 ～KSR110 (KL110CBF) :JKAKL110CCDA00058 ～Adaptation model KSR110 (KL110DDF) :KL110D-A57002 ～KSR PRO(KL110EEF) :JKAKL110EEDA88121 ～Z125 PRO:BR125H-A02621 ～Requirement
Must equipped with our SuperHead+R

01-08-0163(S-15D Cam)
01-08-0164(S-20D Cam)
Product number
01-08-0165(S-25D Cam)
01-08-0166(S-35D Cam)Thank you for purchasing one of our products.
This camshaft is specialized to ensure maximum potential of our Super Head+R.
This auto-decompression allows easy engine starting.
Make sure you have a clear understanding of all the directions and please strictly follow the instruction to install and use the kit.

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◎ If the description, such as photos or Illustration different with this part.

☆ Please read carefully before use ☆

◎ The use of ignoring the instructions that are written in the instruction manual, if an accident or damage has occurred, we can notassume any responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can notassume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ This product is the above-mentioned vehicle exclusive goods.Is not possible attached to the other vehicle. Please note.
◎ This camshaft is exclusively made for SuperHead + R. Cannot be used with normal(Stock) cylinder heads.
For using with SuperHead + R only.
◎ This product is designed for exclusive use on the closed course.

CautionPY

When the handling of ignoring this display, property damage and human shows the assumption of what injury.

■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)■ DO use a tachometer to make sure that you drive your motorcycle below the designated engine revolution speed.
(Over revving not only adversely affects the engine but also causes the engine to break down. )■ Inspection and maintenance should be done regularly. (Failure to inspection and maintenance will cause damage to the engine.)■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reuse
the parts. (There is a risk that lead to accidents Continued use.)

Warning

When the handling of ignoring this display people died, shows the contents of the serious injury possibility isassumed.

■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running.
(It may lead to an accident.)■ If you start the engine, be sure in a well-ventilated place. In the sealed such place, please do not start the engine.
(There is a risk of carbon monoxide poisoning.)■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products inracing and the like.
◎ Keep this manual stored until this product is discarded.

～ Cautions for use ～◎ When installing, please strictly follow the“Installation procedures”in the instruction manual for Super head + R.
◎ Those without sufficient knowledge or skill are required not to do the work.
◎ Carry out periodic maintenance, referring to the Inspection / Service Limits for Super Head +R.

CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPANTEL: +81-721-25-1357 FAX:+81-721-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)2021.6.101-08-0163,0164,0165,0166

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Product content①Number
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Product content
Quantity
Item Number
Camshaft COMP.
1Weight
100-00-1278
Decompression collar
100-00-1285
Plate
100-01-1079
Socket cap screw, 6x20
100-00-0721 (5 pcs)
Socket cap screw (Flat-head), 6x12
100-00-0340 (2 pcs)
Snap ring, 6mm
500-01-0255 (5 pcs)
Thumb screw, 3x28
100-01-0254 (2 pcs)
Decompression guide
100-00-1286
Cam sprocket
100-00-1297※ Please order in the repair parts are always repair part number.
If it is not the part number order, you may not be able to order.
Please be forewarned.
It should be noted, In the case of parts that can not be separately
shipment, please order a set part number.

Please select the appropriate cam shaft to suit the use.
■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

RemovalInstallation○ Remove the cam chain tensioner on thecylinder.

○ Align the“T”mark on the flywheel with thealignment mark on the crankcase. And set
the piston at the top dead center position.

○ Remove the cam sprocket.
○ Unfasten two screws holding the cam
stopper plate on the cylinder head, andremove the cam stopper plate.

Note: Be sure that you protect specified
torque.
Pan screw

Torque：8N・m（0.8kgf・m）

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Align here

○ Pull out the rocker arm shaft facing theintake side for now, and keep the rocker
arm, which faces the intake side, shifted
toward the tappet hole. And then, install
the camshaft on the cylinder head, andre-install both the rocker arm and therocker arm shaft on the intake side.
( ∴ The bearings on the camshaft and thoseon the rocker arm interfere with eachother. Therefore, it is necessary to
shift the rocker arm out of place bitby bit and install the camshaft.)
Shift the location○ Pull out the rocker arm shaft facing theintake side, and move the rocker arm
towards the tappet hole little by little
to remove the camshaft.
（∴ The bearings on the camshaft and thoseon the rocker arm interfere with eachother. Therefore, it is necessary toslightly shift the rocker arm out ofplace and remove the camshaft.)○ Attach the cam stopper plate(kit included)
to the SuperHead + R with apply lockagent to the pan screws(x2).
At this time, align both ends of the cam
stopper with the notches on the rocker arm
shaft, attach them, and tighten them tothe specified torque.

screw lock agent

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Align here

screw lock agent○ Align the“T”mark of flywheel with thenotch of crankcase, and also, align thenotch of camsprocket with the notch ofcylinder head.
Install the cam chain on the supplied
Camsprocket while maintaining these twoalignments at the same time.

Alignment mark2021.6.1

Pan screw■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

○ Place the“decompression guide”with
the thick side on the top (IN side)of thescrew mounting part. And the thin side on
the bottom (EX side), apply the screw
lock agent to the socket cap screw (6x12).
Install and tighten it to the specified
torque.
※ Make sure that the mounting direction of
decompression guide must be correct.

○ Pass a 6mm snap ring and a plate into thesupplied thumb screw and attach them tothe tip of the shaft that is included in
the camshaft COMP. And pull them towardyou.

Thumb screw

Note: Be sure that you protect specified
torque.
Socket cap screw,6x12

Torque：12N・m（1.2kgf・m）

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Decompression guidescrew lock agent○ Attach the snap ring in the shaft groove.
NOTE :Do not expand the snap ring more thannecessary.
WARNING :Always use a NEW snap ring, and be
sure NOT to reuse it.

Socket cap screw,6x12○ Apply a screw lock agent to the socket
cap screw(6x20),through the decompression
collar, and put it in the weight.
Weightscrew lock agent

Decompression collar

Socket cap screw,6x20○ Refer to the figure and install the“decompression guide”,weight, and spacer
collar to this order. Tighten the socket
cap screw (6x20) to the specified torque.
Note: Be sure that you protect specifiedtorque.
Socket cap screw,6x20

Torque：12N・m（1.2kgf・m）

Cam sprocket

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Please refer to the instruction manualof Super Head +R for the furtherinstallation.

Decompression guide
WeightDecompression collar
Socket cap
screw,6x20

Socket cap screw,6x12

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