JCM_ID_F_PM_ver01.0

JCM Proposed Methodology Form
Cover sheet of the Proposed Methodology Form
Form for submitting the proposed methodology
Host CountryIndonesia

Name of the methodology proponents Nomura Research Institute, Ltd.
submitting this form
Sectoral scope(s) to which the Proposed 3. Energy demand
Methodology applies

4. Manufacturing industries

Title of the proposed methodology, and Reduction of Energy Consumption byversion number

Introducing an Energy-Efficient Old CorrugatedCarton Processing System into a Cardboard
Factory (version 1.0)

List of documents to be attached to this form

The attached draft JCM-PDD:(please check):

Additional information

Date of completion

30/3/2016

History of the proposed methodology
VersionVer. 1.0

Date30/3/2016

Contents revisedFirst edition1

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A. Title of the methodology
Reduction of Energy Consumption by Introducing an Energy-Efficient Old Corrugated Carton
Processing System into a Cardboard Factory (version 1.0)
B. Terms and definitions
Terms

Definitions

Old Corrugated Carton LineA process for adjusting materials to be delivered to the(OCC line)

following paper making line (PM line) in the corrugatedcarton production process. The energy used by the OCC line
is electricity.
It mainly consists of a pulper which melts old corrugatedcarton and a screen which refines the corrugated medium,and also motor, pump, agitator, thickener, and cleaner.

Paper Machine LineA process for making paper in a corrugated carton production(PM line)

process.

Paper Yield

Percentage of paper production output in the recycled paper
input to the OCC line.

C. Summary of the methodology
Items

Summary

GHG emission reduction

This methodology targets introduction of energy saving

measurestechnologies, i.e. energy-efficient old corrugated carton
processing system, to OCC lines in a cardboard factory.
Mechanical efficiency of each element device is improved andsystem configuration and control are optimized in theenergy-efficient old corrugated carton processing system, whichleads to a reduction of the electricity consumptions, andconsequently GHG emission reductions.

Calculation of reference

Reference emissions are calculated from the energy intensityemissions(specific energy consumption) of the reference OCC line(s), theproject paper production and the emission factor for consumed
electricity.

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Calculation of project

Project emissions are calculated from the electricityemissions

consumption by the project OCC line and the emission factor
for consumed electricity.
Monitoring parameters

Paper production measured at the PM line connected to theproject OCC lineElectricity consumption of the project OCC line

D. Eligibility criteria
This methodology is applicable to projects that satisfy all of the following criteria.
Criterion 1

The specific energy consumption of the project OCC line guaranteed by themanufacture is less than the reference specific energy consumption set for theproject factory.

Criterion 2

The paper yield of the project OCC line(s) guaranteed by the manufacture isequal to or more than 90%.

Criterion 3

Production capacity of the project OCC line is no more than the twice as large as
the capacity of the existing OCC line

Criterion 4

Plan for regular adjustment, replacement, and improvements of project OCCline(s) are prepared (at least once every six months).

E. Emission Sources and GHG types
Reference emissions
Emission sources

GHG types

Electricity consumption by the reference OCC line(s)CO2Project emissions
Emission sources

GHG types

Electricity consumption by the project OCC line(s)CO2

F. Establishment and calculation of reference emissions
F.1. Establishment of reference emissions
In this methodology, the reference emissions are calculated based on the best past performance3

JCM_ID_F_PM_ver01.0of the existing OCC lines of the same factory where the project OCC line(s) is installed.
Net emission reductions are achieved by fixing the default value of specific electricity
consumption (i.e. amount of electricity consumed by the OCC line to produce one unit of paper
product measured at the PM line) of the reference OCC line conservatively in the following
manner:Collect at least 300 data sets of daily electricity consumption by the OCC line* and dailyvolume of paper product at the PM line connected to the OCC line and calculate thespecific electricity consumption (SEC) of the OCC line for each daily data by dividing
electricity consumption by volume of paper product*Electricity consumption by the OCC line can be measured with a measuring equipment or
can be estimated from measured electricity consumption of the whole corrugated carton
production process consisting of the OCC line and the PM line.

Calculate reference specific energy consumption (SECୖ୉) by averaging the values of SEC

with omitting those which fall outside the range of mean value plus 2 times of the standarddeviation

Where multiple OCC lines exist in the factory, select the most recently installed OCCline(s) for data collection

If the existing OCC line has been installed as a JCM project, data of such OCC line is
excluded from calculation of the default value

F.2. Calculation of reference emissionsܴ‫ܧ‬௣ = ෍൫‫ܥܧ‬ோா,௝,௣ × ‫ܨܧ‬௘௟௘௖ ൯௝‫ܥܧ‬ோா,௝,௣ = ܵ‫ܥܧ‬ோா × ܲܲ௝,௣Whereܴ‫ܧ‬௣‫ܥܧ‬ோா,௝,௣‫ܨܧ‬௘௟௘௖:

Reference emissions during the period p [tCO2/p]:

Electricity consumption by the reference OCC line j during the period p[MWh/p]:

CO2 emission factor for consumed electricity [tCO2/MWh]:

Reference specific electricity consumption of the OCC line [MWh/ton]

ܲܲ௝,௣

:

Paper production measured at the PM line connected to the project OCCj:ܵ‫ܥܧ‬ோா

line j during the period p [ton/p]
Identification number of the OCC line4

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G. Calculation of project emissionsܲ‫ܧ‬௣ = ෍൫‫ܥܧ‬௉௃,௝,௣ × ‫ܨܧ‬௘௟௘௖ ൯௝

Whereܲ‫ܧ‬௣‫ܥܧ‬௉௃,௝,௣‫ܨܧ‬௘௟௘௖j:

Project emissions during the period p [tCO2/p]:Electricity consumption by the project OCC line j during the period p[MWh/p]:

CO2 emission factor for consumed electricity [tCO2/MWh]:

Identification number of the OCC line

H. Calculation of emissions reductions

Where‫ܴܧ‬௣

ܴ‫ܧ‬௣
ܲ‫ܧ‬௣

‫ܴܧ‬௣ = ܴ‫ܧ‬௣ − ܲ‫ܧ‬௣
: Emission reductions during the period p [tCO2/p]: Reference emissions during the period p [tCO2/p]: Project emissions during the period p [tCO2/p]

I. Data and parameters fixed ex ante
The source of each data and parameter fixed ex ante is listed as below.
Parameterܵ‫ܥܧ‬ோா

Description of dataSource

Reference specific electricity

Data of daily electricity consumption by5

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consumption of the OCC line

the OCC line and daily volume of paper[MWh/ton]product at the PM line connected to the
OCC line for at least one year monitored

The value for each project is fixed exat the same factory where the project

ante by the project participant in line

OCC line is installed.

with the procedures described in thesection F.1 in this methodology.
‫ܨܧ‬௘௟௘௖

CO2 emission factor for consumed[Grid electricity]

electricity [tCO2/MWh].

The data is sourced from “Emission
Factors of Electricity Interconnection

When the project equipment consumes

Systems”, National Committee on Clean

only grid electricity or captive

Development Mechanism (Indonesianelectricity, the project participant applies DNA for CDM), based on data obtained
by Directorate General of Electricity,
the CO2 emission factor respectively.
When the project equipment may

MinistryofEnergyandMineral

consume both grid electricity andResources, Indonesia, unless otherwise

captive electricity, the project

instructed by the Joint Committee.

participant applies the CO2 emission[Captive electricity from other thanfactor with lower value.

co-generation system]
CDM approved small scale[CO2 emission factor]

methodology AMS-I.A

For grid electricity: The most recent
value available from the source stated inthis table at the time of validation[Captive electricity from co-generation
system]For captive electricity from other thanSpecification of the co-generation

co-generation system: 0.8**

system provided by the manufacturer[tCO2/MWh](ηelec [%]).

**The most recent value available from

Generated and supplied electricity by

CDM approved small scale

the co-generation system (EGPJ,pmethodology AMS-I.A at the time of[MWh/p]).

validation is applied.

Fuel amount consumed to generate heatand electricity by the co-generation

When the captive electricity source issystem (FCPJ,p [mass or weight/p]).

co-generation system, the emission

Net calorific value and (NCVfuelfactor is calculated from its power[GJ/mass or weight]) CO2 emission

generation efficiency (ηelec [%])

factor of the fuel (EFfuel [tCO2/GJ]) in6

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obtained from the following ways:

order of preference:a) From manufacturer’s specification

1) values provided by the fuel supplier;

The power generation efficiency based2) measurement by the project

on lower heating value (LHV) of theparticipants;co-generation system from the3) regional or national default values;

manufacturer’s specification is applied;4) IPCC default values provided in table‫ܨܧ‬௘௟௘௖ = 3.6 ×100× ‫ܨܧ‬௙௨௘௟η௘௟௘௖b) From calculation with measured data
The power generation efficiency
calculated from monitored data of theamount of fuel input for powergeneration (‫ܥܨ‬௉௃,௣ ) and the amount ofelectricity generated (‫ܩܧ‬௉௃,௣ ) during themonitoring period p is applied. The
measurement is conducted with themonitoring equipment to whichcalibration certificate is issued by anentity accredited undernational/international standards;‫ܨܧ‬௘௟௘௖ = ‫ܥܨ‬௉௃,௣ × ܰ‫ܸܥ‬௙௨௘௟ × ‫ܨܧ‬௙௨௘௟Where:×1‫ܩܧ‬௉௃,௣ܰ‫ܸܥ‬௙௨௘௟ : Net calorific value ofconsumed fuel [GJ/mass or weight]

71.4 of Ch.1 Vol.2 of 2006 IPCC
Guidelines on National GHG
Inventories. Lower value is applied.