JCM_ID_F_PDD_ver02.0

JCM Project Design Document Form
A. Project description
A.1. Title of the JCM project
Reducing GHG emission at textile factories by upgrading to air-saving loom
A.2. General description of project and applied technologies and/or measures
Exporting textiles products from Indonesia is the highest amount in South-eastern Asia. In theproject, at 3 sites of textile factory in Indonesia, this project upgrades existing weaving looms tototal 96 units (ISTEM 16 units, CENTEX 17 units and Easterntex 63 units) of the latest airsaving looms (Toyota JAT810), which can reduce energy consumption of air compressors.
This "JAT810" has original air-saving technology to reduce air consumption for weft insertion
more

than 15% of the conventional model. The effect is not only reducing CO2 emission bysaving the power consumption of air-compressors but also reducing the running cost.
A.3. Location of project, including coordinates
Country

Republic of Indonesia

Region/State/Province etc.:

P.T. Indonesia Synthetic Textile Milles (ISTEM):
Tangerang Banten
P.T. Easterntex: East Java
P.T. Century Textile Industry Tbk (CENTEX): Jakarta

City/Town/Community etc:

P.T. Indonesia Synthetic Textile Milles (ISTEM): Jl
Mochamad Toha KM.1, Pasar Baru, Karawaci Tangerang,Banten
P.T. Easterntex: KM. 50 Surabaya – Pandaan Kab.
Pasuruan, JAWA TIMUR
P.T. Century Textile Industry Tbk (CENTEX): Jl. Raya
Bogor KM 27, Ciracas, Jakarta
P.T. Indonesia Synthetic Textile Milles

Latitude, longitude(ISTEM):6°10'01.9"S 106°37'20.5"E
P.T. Easterntex: 7°40'31.5"S 112°42'11.9"E
P.T. Century Textile Industry Tbk (CENTEX): 6°19'31.6"S106°52'40.0"E
A.4. Name of project participants
TheRepublic

Indonesiaof P.T. Indonesia Synthetic Textile Milles (ISTEM)
P.T. Easterntex
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P.T. Century Textile Industry Tbk (CENTEX)Japan

Toray Industries, Inc.

A.5. Duration
Starting date of project operation

01 January 2017

Expected operational lifetime of project

7 Years

A.6. Contribution from Japan
The proposed project was partially supported by the Ministry of the Environment, Japanthrough the financing program for JCM model projects which provided financial support ofless than half of the initial investment for the projects in order to acquire JCM credits. Apartfrom support from financing program for JCM model projects, the project was also financiallysupported by Japanese company.
In terms of technology transfer, Toray Industrious has conducted OJT training and provided amanual on operation, maintenance and safety measures of the three factories during theinstallation of advanced air-saving looms.

B. Application of an approved methodology(ies)B.1. Selection of methodology(ies)
Selected approved methodology No.

ID_AM011

Version number

1.0

B.2. Explanation of how the project meets eligibility criteria of the approved methodology
Eligibility

Descriptions specified in theProject information

criteria

methodology
The project replaces existing air jetlooms at a weaving factory with airjet looms equipped with energy
saving technologies such as an
optimized shape reed’s tunnel ofnozzles and a pressure sensor tomeasure air pressure of nozzles for
optimization of compressed air
consumption of welt insertion

The project replaces existing air jet looms
at a weaving factory with the latest airsaving looms (Toyota JAT810), which
equipped with energy saving technologies
such as an optimized shape reed’s tunnelof nozzles and a pressure sensor tomeasure air pressure of nozzles for
optimization
ofcompressedairconsumption of welt insertion

Criterion 1

Criterion 2

The air jet looms which are installed Toyota JAT810 which are installed by theby the project reduce the specific air project reduce the specific air2

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consumption by at least 15% consumption more than 15% of thecompared with the reference air jet reference air jet looms.
looms in line with the description inSection I of this methodology.

C. Calculation of emission reductions
C.1. All emission sources and their associated greenhouse gases relevant to the JCM project
Reference emissions
Emission sources
GHG type
Electricity consumption by air compressors to generate compressed air
CO2
for the reference air jet looms
Project emissions
Emission sources
GHG type
Electricity consumption by air compressors to generate compressed air
CO2
for the project air jet looms
C.2. Figure of all emission sources and monitoring points relevant to the JCM project＃１
Electricity
Loom(Old)

Loom type1(New)

Loom(Old)

Loom type1(New)・・・Loom(Old)・・・

Loom type2(New)Air Compressor
Compressed Air

Air Compressor#1 : Meter to measure the amount of fabric woven
Note : The power for the project air jet loom is supplied from the Grid, and the Project looms
will utilize grid power only.

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C.3. Estimated emissions reductions in each year
YearEstimated

Reference Estimatedemissions (tCO2e)

Project EstimatedEmissions (tCO2e)

Emission

Reductions (tCO2e)

2017

3,058.5

2,316.2742

2018

3,058.5

2,316.2742

2019

3,058.5

2,316.2742

2020

3,058.52,316.2742

Total

12,234,0

9,264.8

2,968(tCO2e)
Note) The aggregate emission reductions at the three sites (CENTEX, ISTEM, and Easterntex)
are shown in above-cited table.

D. Environmental impact assessment
Legal requirement of environmental impact assessment for No
the proposed project

E. Local stakeholder consultation
E.1. Solicitation of comments from local stakeholders
The main stakeholders of the project are employees of the project participants, and a local
stakeholder consultation meeting (face to face meeting) was conducted for them;[Date] 14:00 – 16:00 29th September 2016
[Venue] Conference room of PT. Indonesia Synthetic Textile Mills (ISTEM)[Participated organization in the consultation]
1. Employees of PP

ISTEM



CENTEX

Easterntex

2. Indonesia Textile Association
3. Indonesia JCM secretariat

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E.2. Summary of comments received and their consideration
Stakeholders

Comments received

Consideration of comments received

Ms. Rini

What items are monitored for JCM?

Monitoring is carried out based on theSetiawati

Is electricity consumption

methodology and only production

Indonesia JCM

monitored?

amount (m) is monitored.

Secretariat

No action needed.
How are the monitoring records Records related to the production arecontrolled?

controlled by each factory under ISO
management systems.
No action needed.

Do you have a plan to provide

Toray will make a plan and provide

training for Indonesian personnel

training to them.

performing tasks for monitoring ofNo action needed.

JCM project?
Mr.Baari

La The new type loom includes various

Old model looms are changed to theInggi

energy saving technologies.

new model looms which are appliedIndonesianparts of these applied or all of them?

AreTextileAssociationall of the technologies.
No action needed.

Technological progress is so rapid.

The new model loom is developed by

Do you apply the progressed

Toyota Industries. Toray apply theirtechnology for the looms even if it isnew model loom but cannot apply thepart of them?

part of the new technologies for theold model loom.
No action needed.

F. References
N/A
Reference lists to support descriptions in the PDD, if any.

Annex
N/A5

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Revision history of PDD
VersionDateContents revised

1.001/30/2018

First edition

2.0

03/12/2018

A3. State of ISTEM
C3. Monitoring period

3.0

31/07/2018

Third edition

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