JCM_ID_F_PDD_ver02.0

JCM Project Design Document Form
A. Project description
A.1. Title of the JCM projectIntroduction of High Efficiency Once-through Boiler in Golf Ball Factory
A.2. General description of project and applied technologies and/or measures
The proposed JCM project aims to improve energy saving for steam supply by introducing ahigh-efficiency once-through boiler at a golf factory in Indonesia. The golf ball factory needs
considerable energy, and boilers consume significant amount of energy at the golf ball factory.
The proposed project covers golf ball production process of No. 2 Golf Ball Factory, PT Sumi
Rubber Indonesia in Karawang Regency, West Java Province of Republic of Indonesia.
The golf ball factory introduced high efficiency once-through boiler and Reverse Osmosis (RO)water treatment system to achieve the increase in the boiler efficiency and stable steam supply.
For this, existing 3 ton/h once-through boiler (fuel: oil and gas) was replaced with 3 ton/h higherefficiency once-through boiler (fuel: gas only).
A.3. Location of project, including coordinates
Country

Republic of Indonesia

Region/State/Province etc.:

West Java Province

City/Town/Community etc:

Karawang Regency

Latitude, longitude

S 6°24'54", E 107°24'51"

A.4. Name of project participants
TheRepublicIndonesia
JapanofPT Sumi Rubber Indonesia
Sumitomo Rubber Industries, Ltd.
Nippon Koei Co., Ltd.

A.5. Duration
Starting date of project operation

01/07/2016

Expected operational lifetime of project

9 years

A.6. Contribution from Japan
The proposed project was partially supported by the Ministry of Environment, Japan (MOEJ)
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through the financing programme for JCM model projects, which provided financial supportof less than half of the initial investment for the projects in order to acquire JCM credits. Asfor technology transfer, Kawasaki Thermal Engineering Co., Ltd. (KTE) has provided thefollowing supports to PT Sumi Rubber Indonesia during commissioning test in the factory in
Karawang Regency (16/06/16).
Direct instruction on proper operation of once-through boiler to boiler operators

Effective periodical checks to maintain efficiency of the boiler (explanation by the staffof boiler manufacturer using maintenance manual)

B. Application of an approved methodology(ies)B.1. Selection of methodology(ies)
Selected approved methodology No.

ID_AM015

Version number

1.0

B.2. Explanation of how the project meets eligibility criteria of the approved methodology
Eligibility

Descriptions specified in theProject information

criteria

methodology

Criterion 1

The project boiler is a once-throughThe project boiler is a once-throughboiler with a rated capacity of 7

boiler with a rated capacity of 3 ton/hour

ton/hour per unit or less (equivalent(equivalent evaporation).

evaporation)
Criterion 2

Periodical check and maintenance

PT Sumi Rubber Indonesia arranges

by the manufacturer of boiler ornecessary periodical check andauthorized agent is implemented inmaintenance by authorized agent (PTaccordance with the manufacturer’s

Gikoko Kogyo Indonesia) and/or KTE inrequirement.

accordance with the requirement ofKTE. It is carried out yearly.

Criterion 3

Appropriate water

PT Sumi Rubber Indonesia installed RO

purification/demineralizationwater treatment system for boiler water.

system such as Reverse Osmosis(RO) membrane treatment isinstalled.

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C. Calculation of emission reductions
C.1. All emission sources and their associated greenhouse gases relevant to the JCM project
Reference emissions
Emission sources

GHG type

Fuel consumption by reference boiler

CO2Project emissions

Emission sources

GHG type

Fuel consumption by project boiler

CO2

C.2. Figure of all emission sources and monitoring points relevant to the JCM project

Gas
Steam
Monitoring point

Boiler

Process heating#1 : Gas flow m eter

Gas network

C.3. Estimated emissions reductions in each year
Year

Estimated

Reference Estimatedemissions (tCO2e)

Project EstimatedEmissions (tCO2e)

Emission

Reductions (tCO2e)

2013---

2014---2015---

2016

657.7

597.7

59

2017

1,631.4

1,482.7148

2018

1,634.5

1,485.5148

2019

1,634.5

1,485.5148

2020

1,634.5

1,485.5

148

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2021

1,634.5

1,485.5148

2022

1,634.5

1,485.5148

2023

1,634.5

1,485.5148

2024

1,634.5

1,485.5

148

2025

817.3

742.8

74

2026

-

-

-

2027

-

--

2028

---

2029

-

-

-

2030

-

-

-

Total (tCO2e)

1,317

Note:
The estimated emission reductions in each year are rounded down after the decimal point.

D. Environmental impact assessment
Legal requirement of environmental impact assessment for No
the proposed project

E. Local stakeholder consultation
E.1. Solicitation of comments from local stakeholders
The local stakeholder meeting was held in a meeting room of the government office of West Java
Province on 03 March 2017.
The list of participants:
National and regional government staff-

Coordinating Ministry of Economy Affairs-

Cooperation Division of West Java Province-

Division of the Environment of West Java Province-

Department of Industry and Trade of West Java Province-

Department of the Environment of West Java Province-Regional Development Planning of Karawang Regency-Department of the environment of Karawang Regency-Indonesia JCM Secretariat

A meeting with the staff of PTSumi Rubber Indonesia was also conducted at the boiler room in4

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their factory on 3 March 2017.
E.2. Summary of comments received and their consideration
Stakeholders

Comments received

Consideration of comments received

PT. Sumi Rubber It is good for the factory and it should No action is needed.
Indonesia

be noted that monitoring is obliged.

PT. Sumi Rubber JCM was the good support forIndonesia

No action is needed.

introducing technologies into thefactory. The boiler is running without
serious troubles.

PT. Sumi Rubber It is easy to operate the project boiler.

No action is needed.

Indonesia
Department ofIt is a good chance to introduce good No action is needed.

the Environment

technology. We would like to extend

of Karawang

this information to the industries inRegency

Karawang Regency.

Division of the In Sumedang, Bandung and Cimahi,
Environment
WestNo action is needed.

of there are many industries using coalJava for their factory. It is expected thatProvince

JCM can help the fuel switch fromcoal to oil and gas.
We should consider awarding theeffort for mitigation by privateentities.

Coordinating
Ministry

Coordinating Ministry of Economic No action is needed.
of Affairs is ready to collaborate with

Economic Affairs local governments to implement
public information activities related
to JCM and emission reduction.

F. References
Reference lists to support descriptions in the PDD, if any.

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Annex

Revision history of PDD
VersionDate

Contents revised

1.030/10/2018

First Version

2.0

03/04/2019

Revision of Section C.3. based on the findings fromvalidation.

03/09/2019

Initial registration by the Joint Committee through electronic
decision6