DATASHEET

EV100H3N1K/EV101H3N1K/EV101H3NV1K
DC Fast Charger For Electric Vehicle Applications
Input: 260 – 530 Vac; Output: 150 – 1000Vdc (30kW@300 – 1000Vdc)

Application•

The EV100H3N1K/EV101H3N1K is a direct current
fast-charger rectifier specifically designed tomeet the unique needs in electric vehicle (EV)charger applications. The rectifier has a wide
output voltage range extending from 150Vdc to1000Vdc and can keep constant power of30kW from 300Vdc to 1000Vdc with maximum
output current of 100Adc. This broad charging
range combined with the rectifier’s highoperating efficiency – greater than 96% – makeit an ideal solution for current and future EV
charging infrastructure. In addition, therectifier’s modular, self-contained, air-cooledchassis helps enable rapid serviceability andparallelable installations. EV100H3N1K and
EV101H3N1K feature reliable mosfet power
conversion while the EV101H3NV1K features
economical IGBT based power conversion.

Electric Vehicle

Features•Size: 300*84*435 millimeters or 11.81*3.31*17.13 inches(W*H*D, width not including mounting ears)•

Power density: 44.8 W/inch³•

Three-phase input nominal voltage: 400Vac/480Vac•

CANOpen communications•

Output voltage of 150 to 1,000 – Volts DC (settable)•

Output over current protection and over voltage
protection•

Operating temperature range of -40 to 70°C•

Input Under/over – voltage protection•

Maximum output power of 30 kilowatts (kW) at 55°C•

Over-temperature protection•

Peak efficiency >96%•

Remote firmware upgradable•

Output High voltage mode (HV 150Vdc – 1000Vdc),
Low voltage mode (LV 150Vdc – 500Vdc) operation(Fig.4)•

Design life is 10 years (with maintenance)•

cTUVus approval, CE mark available

Page 1© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications
Environmental Specifications
Parameter

Min

Typ

Max

Units

Notes

Ambient temperature
Operating*

-40

+70

°C

Storage

-40

+85

°C

4000

m

Operating Altitude

Derating from 55°C. Fig.1
Derating from 2000m

Installation type

In IP54 cabinet

Cooling

Forced air cooling with FAN’s

Expected life of fan
70,000hours

Ambient temperature 45°C

40,000hours

Ambient temperature 60°C

Pollution degree

PD2

Humidity
Operating95%

Relative humidity, non-condensing

Storage95%

Relative humidity, non-condensing

Coating
MTBF

Conformal coating
700,000

hours

Ambient temperature 40°C

60.8

dB

Input 400Vac; Output LV 350V/Full load/Ambient
temperature 35°C

60.4

dB

Input 400Vac; Output HV 750V/Full load/Ambient
temperature 35°C

Acoustic Noise

Vibration - sine sweep(non-operation)

IEC 60068-2-6

Vibration - random(non-operation)

IEC60068-2-64

Shock - half-sine(non-operation)

IEC60068-2-27

Salt Mist

IEC60068-2-52*below -20°C, output current will be automatically limited at startup and it will automatically increase to the target current after module internal
temperature has warmed up.

Electrical items
AC specifications
Parameter

Specification

Grid TypeTN, TT

Notes

AC rated input voltage

Three – phase Line – to – Line 400 Vac/ 480Vac(AC input 3Wire + PE)

AC input voltage range

260Vac～530Vac derating from 323Vac

Fig.2

AC input frequency

45-65Hz

Maximum input current

60 A

Power factor>0.99@ full load

rated input< 5% @50% – 100% input current

rated input

10% unbalance (and still working nominal)

Single phase dip and up 10%
Two phases dip and up 10%

Input impulse current<110% rated current peak value

rated input

Input inrush current<150% rated current peak value

rated input

Total harmonic current
Voltage unbalance

Page 2© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
DC specifications
Parameter

Specification

Notes

Output voltage range

150 – 1000Vdc

Fig.3

Rated power

30kW

Maximum output current

100 A

Fig.3

≥96% peak

rated input

voltage setting deviation<0.5%@half load

current setting deviation≤1% @Io≥30A; ≤0.3A @Io<30A

Efficiency

Output voltage ripple

Peak – to – peak, 20MHz bandwidth@Input 400Vac;
Output LV 350V/Full load/resistor load

1.0V (typical)

Fig.5@Input 400Vac;
Output HV 750V/Full load/resistor load

1.4V (typical)

Fig.6

Output current ripple

Peak-to-peak, 150kHz bandwidth@Input 400Vac;
Output LV 350V/Full load/ with 5600uF cap

2.2A (typical)

Fig.7@Input 400Vac;
Output HV 750V/Full load/with 5600uF cap

1.4A (typical)

Fig.8

Current regular speed

25A/s (typical)

from current value to target value

Voltage drop time after receiving stop
command from CAN≤ 900ms to less than 60V

from current value to 60V

Voltage slew rate in normal operation

1000V/s (typical)

Voltage overshoot after load dump

< 110% of the requested voltage

Passive discharge
EPO Function

IEC61851-23 ed2 clause 101.2.1.7< 60V within 240seconds
EV101 Product

Normally Closed, Signal Pins 3,4
12V ± 10% externally sourced

Page 3© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Input protection
All the faults shall be transmitted to the external control unit via CAN.
Parameter

TypicalUnder-voltage protection

255±5VacPFC stage recover automatically, output restart need system send
restart command

Over-voltage protection

535±5VacPFC stage recover automatically, output restart need system send
restart command≥11%

PFC stage recover automatically, output restart need system send
restart command

Voltage unbalance protection

Notes

Output protection
Item

Typical

Notes

Over voltage protection

1050 ± 10V

Output restart need system send restart command

1.5 InOutput restart need system send restart command

Short protection% of output power

Characteristic Curves

Input Voltage (V)Fig.2 Input Limited Power Curve

Iout (A)Fig.1 Temperature Limited Power Curve (Note1)

Vout (V)Fig.3 Output V-I Curve

Fig.4 Output Power Curve for High Voltage Mode and
Low Voltage Mode

Note 1: Power derating also occur if under some critical condition, power module’s PFC stage reaches 98°C
(at slope of 2.5kW/°C ) or DC/DC stage reaches 106°C(at slope of 1.25kW/°C ).
Page 4© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)

Output voltage ripple (1V/div)

Output voltage ripple (1V/div)

Characteristic Curves (Continued)

TIME, t (20ms/div)

Fig.5 Output voltage ripple @Input 400Vac; Output LV 350V/
Full load/resistor load

Fig.6 Output voltage ripple @Input 400Vac; Output HV 750V/Fullload/resistor load

Output current ripple (1A/div)

Output current ripple (1A/div)

TIME, t (20ms/div)

TIME, t (20ms/div)
Fig.7 Output current ripple @Input 400Vac; Output LV 350V/
Full load/with 5600uF capacitor

Fig.9 Rectifier Efficiency @ Output LV 300V

TIME, t (20ms/div)
Fig.8 Output current ripple @Input 400Vac; Output HV 750V/Fullload/with 5600uF capacitor

Fig.10 Rectifier Efficiency @ Output HV 750V

Page 5© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Characteristic Curves (Continued)

TIME, t (1s/div)
Fig.11 Power module start up @ Input 400Vac; Output HV 500V/no load

LED indicator
The warning signals of LED indicator are as below:
Lamp

StatusOn
Green indicator

Yellow indicator

Flashes twice in one
secondCondition

Normal operation
Communication with monitor;
DCDC OFF command is sent by monitor

On

Input AC under – voltage derating or temperature derating;
Output current imbalance but still working;
Module address conflict

Off

Working normally

Flashes twice in one
secondWorking in debug modeOn

Fan driver failure;
AC input over – voltage/under – voltage;
Internal over – temperature;
Communication failure between PFC and DCDC;
DC output over – voltage/under-voltage;
CAN communication failure;
AC input voltage phase loss;
Over – current in DCDC primary side;
Communication failure between CAN and DCDC;
Output dummy load failure;
Output over – current;
Output relay failure;
Output current imbalance

Off

Without any failure

Red indicator

Flashes twice in one
secondFan is blocked

Page 6© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Insulation and Safety
Parameter

Specification

Item
ACEnclosure
DCEnclosure
AC – DCAC – CAN
DC – CAN

Basic Isolation
Dielectric withstandvoltage

Leakage current
Over voltage
Category

Reinforced
Reinforced
Reinforced
Reinforced<1.25mA(<1kHz)Standard
Test voltage according to IEC62477
Test voltage according to IEC62477
Test voltage according to IEC62477
Test voltage according to IEC62477
Test voltage according to IEC62477
Ovc III – ac port
Ovc II – dc port

According IEC62477 – 1

Safety Certification
RegionSafety standard

North America

UL2202, UL2231

EuropeIEC60664-1: 2007
IEC/EN 61851-23
IEC61851-1

Marking

Electro-Magnetic Compatibility
Parameter

Function

Radiated Emission(Note2)Standards
IEC61851-21-2
EN55032
FCC part 15 class A
IEC61851-21-2
EN55032
FCC part 15 class A

Harmonic Current
Emission

IEC61000-3-2

Voltage fluctuation andFlicker

IEC61000-3-3

Immunity to Electrostatic
Discharge

IEC61000-4-2

Immunity to RadiatedElectric Fields
Immunity to Power
Frequency Magnetic
Immunity to Electrical
Fast
Transient

IEC61000-4-3

20V/m

A

IEC61000-4-8

100A/m

A

IEC61000-4-4

2KV

B

Immunity to surges

IEC61000-4-5

Differential mode: 2kV
Common mode : 4kV

B

Immunity to Continuous
Conducted Interference
Immunity to Voltage
Dips and shortinterruptions

IEC61000-4-6

20VrmsA

Conducted Emission(Note2)EMI

EMS

LevelsCriterion

Notes

CLASS A/AC portCLASS A/A class equipment/

Pst≤1.0, Plt≤0.65, dc≤3%,dmax≤4% thevalue of d(t) during a voltage change
shall not exceed 3% for more than
200ms
Air discharge 15kV
Contact discharge 8kV

IEC61000-4-11/

B

380Vacinput

Criterion A: the output voltage should be in the regulation band during the test.
Criterion B: the power module is allowed to lose its function. Namely, it can shut off its output during the test.
However, it must recover automatically after the condition is normal.
Criterion C: the power module is allowed to lose its function. Namely, it can shut off its output during the test.
However, it must be able to recover after manpower's intervention.

Note 2: Conducted Emission and Radiated Emission are complied testing in system.
Page 7© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Mechanical features
WeightParameter

Min

Weight

Typ

Max

Units

14.3

15

kg

Notes

Mechanical outline

Front panel

Page 8© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
EV100H3N1K/ EV101H3N1K Connector

Connector Information
Connectors
AC Input Connector
DC Output Connector

Part No.
RPS0400008(Amphenol FCI)
RPS1402008(Amphenol FCI)

Vendor
RPS0415008(Amphenol FCI)
RPS1415008(Amphenol FCI)

Pinout Information for EV100H3N1K – Without EPO
PIN 1
PIN 2
PIN 3
PIN 4

AC Input Connector

L1
L2
L3
PE

PIN 1
PIN 2
PIN 5
PIN 7
PIN 8
PIN 10
PIN 11
PIN 13
PIN 14

DC Output Connector

CANH
CANL
Address_GND
Address 1
Address 2
VOUT VOUT VOUT +VOUT +

Pinout Information for EV101H3N1K – With EPO
AC Input Connector
PIN 1
PIN 2
PIN 3
PIN 4

DC Output Connector
L1
L2
L3
PE

PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
PIN 7
PIN 8
PIN 10
PIN 11
PIN 13
PIN 14

CANH
CANL
EPO +
EPO Address_GND
Address1
Address2
Vout Vout Vout +Vout +The EV101H3N1K supports EPO function (Emergency Power Off) using discrete pins.
The pins are normally high, provided by auxiliary voltage from the charger. When the circuit is opened, the rectifier
shuts off within 50ms.
Refer Table EPO operating sequence for EPO electrical details.
Page 9© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
EPO Specification
Signal pins

3(+) & 4(-)

Input power consumption<5mA

DC output
EnableBy applying +12V ± 10%

DisableBy removing 12V or ground
Output Disabled <50ms

EPO Input Isolation
Against AC & DC

Reinforced isolation

Against Enclosure

Basic isolation• EPO function is part of the same isolation group as the CAN interface.
• The EPO signal is reported through the alarm register.

AC input mating connector cable
The length of AC input mating connector cable is around 1500 millimetres. Refer below image.

AC input mating connector cable

Page 10© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
DC output mating connector cable
The length of DC output mating connector cable is around 1500 millimetres. Refer below image.
CAN H
CAN L

Jumpers

12V connector
CAN Terminal Block

EPO Terminal Block

Jumper pins 1-2 Pass throughJumper pins 2-3 120 Ohm

DC Output Cable embedded Can bus interface – back viewNote:
12V signal applied to the 12V connector powers the EPO circuit when using EV101.
12V connector is not used when connected to EV100.
Jumper Position
No jumper2 – 3 (far away from dip sw)
1 – 2 (close to dip sw)

Function
The function same with jumper on 1-2 pins. This photo is for show theheader and pin sequence.
120Ω resistor on120Ω resistor off

Page 11© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Drawing code address on Address board
Hardware address = 5* (the “ON” digital position of S2 +the “ON” digital position of S1)Example: S1 NO.2 is “ON”, S2 NO.3 is “ON”
Hardware address = 5*3+2 = 17

DIP
switch S2

DIP
switch S1

Note: If no any digital position is “ON”, the default is zero.

Dial code comparison table
FORMULA used: 5*S2_X + S1_Y>(X=1..4; Y=1..4)
S1

Position/HW
address

S1 Value

S2 Value

1

1

2

2

S2

_1

_2

_3

_4

_1

_2

_3

_4

0

ON

OFF

OFF

OFF

OFF

OFF

OFF

OFF

0

OFF

0N

OFF

OFF

OFF

OFF

OFF

OFF

3

3

0

OFF

OFF

0N

OFF

OFF

OFF

OFF

OFF

4

4

0

OFF

OFF

OFF

0N

OFF

OFF

OFF

OFF

5

0

1

OFF

OFF

OFF

OFF

ON

OFF

OFF

OFF

6

1

1

ON

OFF

OFF

OFF

ON

OFF

OFF

OFF

7

2

1

OFF

ON

OFF

OFF

ON

OFF

OFF

OFF

8

3

1

OFF

OFF

ON

OFF

ON

OFF

OFF

OFF

9

4

1

OFF

OFF

OFF

ON

ON

OFF

OFF

OFF

10

0

2

OFF

OFF

OFF

OFF

OFF

ON

OFF

OFF

11

1

2

ON

OFF

OFF

OFF

OFF

ON

OFF

OFF

12

2

2

OFF

ON

OFF

OFF

OFF

ON

OFF

OFF

13

3

2

OFF

OFF

ON

OFF

OFF

ON

OFF

OFF

14

4

2

OFF

OFF

OFF

ON

OFF

ON

OFF

OFF

15

0

3

OFF

OFF

OFF

OFF

OFF

OFF

ON

OFF

16

1

3

ON

OFF

OFF

OFF

OFF

OFF

ON

OFF

17

2

3

OFF

ON

OFF

OFF

OFF

OFF

ON

OFF

18

3

3

OFF

OFF

ON

OFF

OFF

OFF

ON

OFF

19

4

3

OFF

OFF

OFF

ON

OFF

OFF

ON

OFF

20

0

4

OFF

OFF

OFF

OFF

OFF

OFF

OFF

ON

21

1

4

ON

OFF

OFF

OFF

OFF

OFF

OFF

ON

22

2

4

OFF

ON

OFF

OFF

OFF

OFF

OFF

ON

23

3

4

OFF

OFF

ON

OFF

OFF

OFF

OFF

ON

24

4

4

OFF

OFF

OFF

ON

OFF

OFF

OFF

ON

1. When setting the address, ensure that at most one dip swith of S1 or S2 is in the “ON” state, if more than one dip
switch of S1 or S2 is in the “ON” state, hardware address calculation errors may occur.
2. If all the dial code of S1 and S2 are “OFF”, which indicates invalid address.
3. The colors S1 and S2 dip switches are blue and black.
Page 12© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Technical Specifications (continued)
Ordering Information
Ordering
Code

Description

1600293422A

EV100H3N1K 30kW DC Fast Charger Rectifier
without EPO

1600469352A

EV101H3N1K 30kW DC Fast Charger Rectifier
with EPO

1600483514A

EV101H3NV1K 30kW DC Fast Charger Value
Rectifier, IGBT Based, with EPO

Input
NominalVoltage

OutputVoltage
Range

OutputCurrent

Temperature
Range

400Vac/480
Vac,
3Wire+PE

150 1000Vdc

100Adcmax-20°C to 70°C

Accessories
Ordering Code4600400617P
7000450144A
1600449585A

1600441222A

Description
4 POLES AC INPUT CABLE FOR EV, 6AWG
8S+4P DC CABLE FOR EV, 6AWGCABLE KIT EV100H3N1K/EV101H3N1K CABLE SETS, contains 1 AC cable and 1DC cable

CANopen toolkit. Contains
developer tools including
a dongle for connection to alaptop and a URL for downloading the GUI, a user
manual, and other tools.

Page 13© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

Change History (excludes grammar & clarifications)
VersionDate

Description of the change

1.0

06/15/2021

Initial Release

1.1

01/20/2022

Update dimension, output voltage slew rate; add MTBF, fan life, conformal
coating, remote firmware upgradable, salt mist;

1.2

10/06/2022

Added details for EV101H3N1K

1.3

11/18/2022

Added EPO terminal block to figures (p.11,12)

1.4

9/20/2023

Re-branded OmniOn Power

1.5

11/21/2023

Updated as per OmniOn template

Page 14© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6

OmniOn Power Inc.
601 Shiloh Rd.
Plano, TX USA

omnionpower.com

We reserve the right to make technical changes ormodify the contents of this document without priornotice. OmniOn Power does not accept any
responsibility for errors or lack of information in thisdocument and makes no warranty with respect toand assumes no liability as a result of any use of
information in this document.

We reserve all rights in this document and in the subject
matter and illustrations contained therein. Any
reproduction, disclosure to third parties or utilization of its
contents – in whole or in parts – is forbidden without priorwritten consent of OmniOn Power. This document does
not convey license to any patent or any intellectual
property right. Copyright© 2023 OmniOn Power Inc. All
rights reserved.

Page 15© 2023 OmniOn Power Inc. All rights reserved.

EV100_DS

Rev. 1.6