Jumpstart Your
Digital Transformation (DX)C-Level Requirements for DX:
Shorten theproduct-to-market lifecycle
Don’t tell me something is wrong,tell me what to do
Predict it, before it happens
Give me the digital plant on mymobile device

Where Are You In Your Digital Transformation Journey?
Digital Transformation, Smart Factory, Industry 4.0, Big
Improvements Expected in Moving to Top
Data, Analytics, Machine Learning and AI. These topics
Quartile Performanceare generating incredible buzz and interest. They are
60% - 90% Downtime Reduction
fueling the next industrial revolution. Surveying across
10% - 20% Availability Improvement
engineering, production, and executive managementshows that over 60% have active pilots in Digital
30% - 50% PM workload Reduction
Transformation and are considering how they might
25% - 50% Calibration Workload Reduction
bring these concepts to bear as part of their corporate
25% - 50% Scrap and Rework Reduction
strategies. Most organizations are still in the early stagesof implementation and are challenged by a clear lack ofbusiness strategy and roadblocks from corporate culture. Only 5% having a clear business case.1
One of the most promising areas for realizing gains from Digital Transformation is in operational excellence
through process, energy, maintenance, and reliability. Most companies have vast volumes of information anddata that can be tapped to boost performance. Our approach is designed to help you “use what you have”.
8IJMFUIFFYDJUFNFOUBOEDIBUUFSBSPVOE**P5NBZCFEFBGFOJOH¨UIFQPUFOUJBMCFOF»UTBSFSFBM
1

http://www.industryweek.com/manufacturers-weigh-iiot

Ensure Asset Health and Minimize
Lost Production

PervasiveSensing

One area of focus; Prescriptive Operations enables both
the Operations and Maintenance teams to ensure asset
health and minimize lost production by making data-driven
decisions and taking early action.

CorrectiveAction

DataHistorian
Data LakePdM System
Control System

MaintenanceControl
AdjustMost plants today deploy a wide array of data collection
techniques, feeding thousands of data points to either thecontrol system, the PdM system, or the data historian.

Work
Management

Analytics

Planning
SchedulingParts

The challenge is that people cannot make good decisionsbalancing more than 3 or 4 variables at a time (cognitivescience). AI is essential to most Digital Transformation
programs to analyze this data in a way that will help topredict not only a potential failure but also identify theroot cause, thus enabling the maintenance and operations
QMBOOJOHUFBNUPSFTPMWFUIFQSPCMFNRVJDLMZBOEFG»DJFOUMZ

Predictive
Prescriptive

Root Cause
Identification

Business
Systems
ChangeRequest Generation
CMMS, ERP, LIMS, Quality

Prescriptive Operations: when you want to advise thewhat, how, and why to make a corrective action before it
JTOFFEFEUISPVHIBSUJ»DJBMJOUFMMJHFODF "* BOE
NBDIJOFMFBSOJOH .- BSPVOESFMJBCJMJUZ FOFSHZ and production optimization.

Vision Strategy Proof-of Concept Deployment Value Realization
Our DX jumpstart methodology enables you to set a path towards Industry 4.0 transformation:
 Ensure integration of all systems so we can get the right data to the right people.
 Leverage engineering domain expertise and FMEA templates with advanced analytics and machine learning

to convert big-data into insightful information.
 Connect people with technology by driving change management transformation and ensuringorganizational readiness.
 Design a sustainable system that will not require dedicated data scientists.

Business PlanningOperations
Manager

Relibility
Supervisor

Manufacturing
Execution System (MES)HistorianDistributed
Control (DCS)

Logistics

Safety Instrumented
System (SIS)

Pressure
Transmitter

Safety Switch

Pump

Motor

ERP

Asset Performance
Management

SCADA

Asset Management
Software

PLC / OEM

Flow Meter

Vibration Monitor

Regulator

Compressor

Fan

MaintenanceTechnicianTurbine

Need to eliminate layers and connect information based on business needs.

Why Operational Certainty Consulting Services?
Emerson’s Operational Certainty Consulting team is uniquely positioned to help you get moving on yourDigital Transformation Journey. We combine the knowledge and expertise of Emerson’s Automation
Solutions with more than 100 years experience across process industries, consulting and technology. We are Able to provide and deploy advanced analytics, ML and AI solutions including “deep learning” to address

Operational Excellence challenges and problems across maintenance & reliability, process, performance andprocess reliability and energy optimization.
 Partners and resellers for several application providers and provide solutions with a full spectrum

of approaches: Turnkey service model: providing applications, domain expertise and data including long term remotemonitoring services and enterprise level monitoring.
 Client implement model: providing software, training and mentoring to develop yourin-house capabilities.
 Hybrid: combination of the two models supporting combination of services and support as well as in-house capability development.
 Coordinating Emerson and partner resources and tools to successfully execute projects.
 To deliver quality solutions.
 To leverage and obtain domain and subject matter expertise and technical skills as required.
 This includes but is not limited to resources from: Emerson, Impact Partners, and Alliance Partners;

including solution architects, data scientists and engineers.
At the plant level or at the corporate level, it starts with a facilitated workshop to jumpstart to lead you
through developing a strategic vision for deploying your Digital Transformation into a pilot / proof-of-concept
TUSBUFHZBOE»OJTIJOHXJUIUIFQSPEVDUJPOSPMMPVU0VSPCKFDUJWFJTUPKPJOUMZCVJMEBWJBCMFBOEBDIJFWBCMF
strategy for your business strategy and corporate culture.

Visioning Workshop

DesignValue Proposition andBusiness Case

Discovery and Current State

Evaluate

CalculateŶCurrent architectureŶExisting data sourceŶSoftware and applications
ŶCurrent performanceŶCurrent practices
ŶStakeholder alignmentŶOperational benefitsŶAvailability benefitsŶReliability benefitsŶMaintenance cost savingsŶRisk impact
ŶResource justification

Define Success Criteria

DocumentŶStakeholder requirementsŶPerformance criteriaŶImformation visualization
ŶSystem integration
ŶBusiness process integration

StakeholdersŶExecutive sponsor
ŶPlant Manager
ŶCorporate VP Operations
ŶOps Management
ŶCorporate Engineering

Implementation
Establish the Path Forward

Considerations

ŶPilot selectionŶPilot design requirements
ŶPilot functional requirementsŶLeverages existing capabilities
ŶBusiness process changes
ŶContinuous improvement
ŶSustainability

Deliverables

ŶCorporate IT / Digital Transformation
ŶM&&R - Corporate Reliability LeadersŶMaintenance Managers
ŶReliability EngineersŶIT Manager/Owners

ŶCurrent State BaselineŶGoals and KPI DefinitionŶHigh-Level SolutionŶHigh-Level Project PlanŶBudgetary EstimateŶBusiness Case

Take The First StepEngage Emerson Operational Certainty Consulting to conduct a Digital Transformation Jumpstart
Workshop with your team. Create the foundation and roadmap for deploying IIoT for process, energyand asset availability and reliability improvement.
Learn more at www.emerson.com/opcertainty

EmersonNorth America, Latin America:+1 800 833 8314 or+1 512 832 3774
Asia Pacific:+65 6777 8211
Europe, Middle East:+41 41 768 6111
www.emerson.com/opcertainty©2018, Emerson. All rights reserved.
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are theproperty of their respective owners.
The contents of this publication are presented for informational purposes only, and while diligent
efforts were made to ensure their accuracy, they are not to be construed as warranties orguarantees, express or implied, regarding the products or services described herein or their use orapplicability. All sales are governed by our terms and conditions, which are available on request.
We reserve the right to modify or improve the designs or specifications of our products at any time
without notice.