Operating manual
Manual control unit
Type: FKO MMI
Status: 16.01.2017
Original Operating manual

Document number: DOC0081305755

Manual control unit FKO MMI / 2013-09

1

Important information

Legal notice
BRINKMANN PUMPEN
K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 258791 Werdohl
Germany
Tel. +49 (0)2392 5006-0
Fax +49 (0)2392 5006-180
sales@brinkmannpumps.deExclusion of liability
All general names, trade names, product names or other designations usedin this manual may be legally protected even if not labelled as such (e.g. asa trademark). BRINKMANN assumes no liability for their free usage.
The illustrations and texts have been compiled with great care. However,the possibility of errors cannot be ruled out. The compilation is madewithout any guarantee.
General note on gender equality
BRINKMANN is aware of how language impacts gender equality andalways makes an effort to reflect this in documentation. Nevertheless, forthe sake of readability, we are unable to use non-gender-specific terms
throughout and use the masculine form instead.
© 2013 K.H. BRINKMANN GmbH & Co. KG
All rights reserved by BRINKMANN, including those of reproduction byphotocopy and storage in electronic media. Commercial use or distributionof the texts, displayed models, diagrams and photographs appearing in thisproduct are not permitted. This manual may not be reproduced, stored,transmitted or translated in any form or by means of any media - in whole
or in part - without prior written permission.

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Manual control unit FKO MMI / 2013-09

Important information

Contents
1 Important information ......................................................... 4
1.1 Information about documentation ........................................................... 4
1.1.1 Other applicable documents ....................................................... 4
1.1.2 Storing the documentation ......................................................... 4
1.2 Symbols ........................................................................................ 5
1.2.1 Warnings ............................................................................. 5
1.2.2 Signal words ......................................................................... 5
1.2.3 Information ........................................................................... 5
1.2.4 Text symbols ......................................................................... 5
1.3 Qualified staff .................................................................................. 6
1.4 CE marking .................................................................................... 6
1.5 Safety instructions ............................................................................ 6
1.5.1 General information ................................................................. 7
1.5.2 Disassembly & disposal ............................................................ 7
1.6 Proper use ..................................................................................... 8
1.7 Responsibility.................................................................................. 82

Overview of FKO MMI ......................................................... 9
2.1 Scope of delivery.............................................................................. 9
2.2 Description of FKO MMI.................................................................... 10
2.2.1 Functions ........................................................................... 10

3

Operation ....................................................................... 11
3.1
3.2
3.3
3.4
3.5

4
5

Function of buttons ......................................................................... 11
Navigation and input ........................................................................ 12
Menu ......................................................................................... 13
Specifying nominal value for the rotation speed......................................... 14
Parameter group menu (expert mode) ................................................... 15

Technical data ................................................................. 18
Approvals, standards and guidelines ................................... 18
5.1 Standards and guidelines .................................................................. 18

6
7
8

List of key words ............................................................. 19
EC declaration of conformity .............................................. 20
Notes ............................................................................ 21

Manual control unit FKO MMI / 2013-09

3

Important information

1 Important information
This chapter contains important information on safe handling of the productand the operating manual.

1.1 Information about documentation
The following information explains how to navigate through the
documentation.
Read this manual carefully in its entirety. It contains important informationfor operating the FKO MMI.
We assume no liability for any damage resulting from non-observance of
this manual.
This manual is a part of the product and should be stored in a safe place. It
applies exclusively to the FKO MMI from K.H. Brinkmann GmbH & Co. KG.
Provide the operator of the system with this manual so it is available whenneeded.
1.1.1 Other applicable documents
This refers to all manuals that describe how to operate the drive control
system and any other manuals for the equipment used.
1.1.2 Storing the documentation
Store this manual and all other applicable documents safely so they areavailable when needed.

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Manual control unit FKO MMI / 2013-09

Important information

1.2 Symbols
1.2.1

Warnings

General warnings are labelled by a warning triangle with exclamation
points.

A warning triangle with a lightning bolt indicates the risk of hazardous
voltage.

1.2.2 Signal words
Signal words in warnings indicate the type and severity of theconsequences if measures to avoid danger are not followed.
DANGER means that life-threatening personal injury can occur.
WARNING means that severe personal injuries can occur.
CAUTION means that mild to moderate personal injuries can occur.
NOTE means that material damage can occur.
1.2.3

Information
Important information without risks to persons orproperty is represented by the symbol on the left.

1.2.4

Text symbols

1, 2, 3,etc.

Sequential steps of an instruction

Effect of an instruction

Final result of an instruction

Manual control unit FKO MMI / 2013-09

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Important information

1.3 Qualified staff
In the context of this operating manual and the information relating to the
product itself, qualified staff refers to electronics specialists who are familiar
with the installation, assembly, start-up and operation of the drive control
and the dangers involved, and whose specialist training and knowledge of
relevant standards and regulations provide them with the necessary
abilities.

1.4 CE marking
With the CE marking, we, as the manufacturer of the device, confirm thatthe basic requirements of the following guidelines are met:
Directive on Electromagnetic Compatibility (Directive 2014/30/EU of theCouncil)See page 20 EC declaration of conformity.

1.5 Safety instructions
The following warnings, precautionary measures and comments areprovided for your safety and serve to prevent damage to the drive control
and the components connected to it. This chapter contains warnings andinformation that are generally applicable when handling drive controls.
They are split into general information, transport & storage and dismantling& disposal.
Specific warnings and comments that apply to specific activities can befound at the start of the appropriate chapters and are repeated or added to
at various critical points in these chapters.
Please read this information carefully as it is provided for your personalsafety and will also prolong the life of the drive control and connected
devices.

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Manual control unit FKO MMI / 2013-09

Important information

1.5.1

General information

DANGER!
RISK OF DEATH DUE TO ROTATING PARTS!
The motor can rotate during the programming. Depending on theequipment, this can cause a dangerous situation for persons and theequipment.
Make sure that no one is located in hazardous zones and that the motor is
disconnected.
DANGER!
RISK OF DEATH DUE TO ELECTRIC SHOCK!
Hazardous currents are present on the motor and drive control. These canlead to injury or death.
When working on the device, de-energize the device and secure it frombeing switched on again.

NOTE
This operating manual must be kept near the device and available to allusers.

1.5.2

Disassembly & disposal
Components with electronic parts may not be disposedof along with normal household waste. They have to becollected separately with waste electrical and electronicequipment in accordance with applicable legislation.

Manual control unit FKO MMI / 2013-09

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Important information

1.6 Proper use
The application and performance parameters of the FKO drive control from
BRINKMANN are displayed and programmed with the FKO MMI. This
device may only be used for the FKO drive control.
This device may only be used under the allowed environmental conditions.
Incorrect use may cause damage to the device. The FKO MMI may only be
used for its intended purpose. Any use that differs from or goes beyond thestated intended purpose is considered non-intended use. The manufacturer
accepts no liability for any damage resulting from such non-intended use.
Modifications to the FKO MMI are prohibited.
Any instance of misuse of the FKO MMI will result in the termination of theguarantee, warranty and general liability of the manufacturer.
The FKO MMI may not be operated in areas where there is a danger of
explosion.
Repairs may only be performed by authorised repair bodies. Independentand unauthorised intervention may result in death, injury or property
damage. The warranty provided by BRINKMANN will be invalidated in suchcases.

1.7 Responsibility
As a basic principle, electronic devices are not fail-safe. The operator
and/or the contractor setting up the machine or system is responsible for
ensuring that the drive switches to a safe state if the device fails.
The “Electrical equipment of machines” section in DIN EN 60204-1; VDE
0113-1:2007-06, “Safety of machinery” describes the safety requirements
for electrical control units. These are provided for the safety of people andmachines and must be observed in order to retain the functional capabilityof the machine or system.
An emergency stop feature does not have to result in the power supply tothe drive being switched off. To avoid dangerous situations, it may be
useful for individual drives to remain operational or for specific safety
procedures to be initiated. The effectiveness of emergency stop measures
is evaluated by means of a risk assessment for the machine or system andits electrical equipment, and is determined by selecting a circuit category
according to DIN EN 13849 “Safety of machinery – Safety-related parts ofcontrol systems”.

8Manual control unit FKO MMI / 2013-09

Overview of FKO MMI

2 Overview of FKO MMIThis chapter contains information on the scope of delivery and the function
description.

2.1 Scope of delivery
Compare your product with the scope of delivery provided below.

Fig. 1:

Scope of delivery

1 FKO MMI manual control unit (part no. 6UMZU0AA-K07323)
2 Communication cable with RJ11 and M12 plug
3 Brief instruction (Download from the BRINKMANN homepage at)www.brinkmannpumps.de/Support/Downloads/Frequenzumrichter

Manual control unit FKO MMI / 2013-09

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Overview of FKO MMI

2.2 Description of FKO MMIThe FKO MMI is connected to the FKO M12 interface. The FKO MMI
displays the parameters. The parameters are programmed with the function
buttons.
Up to eight data records can be stored in an MMI. The data records can becopied to other FKOs. The FKO MMI receives all signals for programmingfrom the FKO drive control.
The FKO MMI may only be operated with the FKO drive
control!
Any other connection is not allowed.

Fig. 2:

FKO MMI with FKO drive control

1 FKO drive control

4 Communication cable

2 FKO MMI manual control unit

5 M12 socket

3 RJ11 socket

2.2.1 Functions
The following functions are possible with the FKO MMI:
Parametrisation of device configuration
Control (e.g. locking and releasing)
Display of various process values
Saving parameter sets (max. 8)
Transferring parameter sets to different FKOs
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Manual control unit FKO MMI / 2013-09

Operation

3 Operation
3.1 Function of buttons

Fig. 3:

Button functions

1 Confirm buttons
2 "UP"/"DOWN" buttons"LEFT" / "RIGHT" buttons
3 Start button
4 Stop button

Manual control unit FKO MMI / 2013-09

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Operation

3.2 Navigation and input
Buttons

Function"UP"/"DOWN" buttons

Selecting parameters,changing values"LEFT"/"RIGHT" arrows

Navigating cursor

Confirm buttons

With these buttons, the command showedin the display is activated via the button"START"/"STOP"
buttons

With these buttons, the motor is started or
stoppedCommands

Procedures

Next

Calling up parameters and submenu

Back

One menu level higher

CancelEnd entry without saving

ChangeCall up edit mode (cursor blinks)

Save

Save selection, entry or changeEnter

Confirm the selected parameter set

Start

Command for motor detection

Enter

Procedures

Displaying tens, hundreds,
thousands place

Press "LEFT" arrow until the desired tens,
hundreds or thousands place is displayed.

Displaying decimal places

Press "RIGHT" arrow until the desired
decimal places are displayed.

Entering negative values

Place cursor on the plus sign, select theminus sign with the "UP" arrow and save.

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Manual control unit FKO MMI / 2013-09

Operation

3.3 Menu
If the FKO MMI is connected to the FKO and the FKO is switched on, themenu appears on the display of the MMI.
For the Parameter groups menu, there are two modes:
Standard mode
contains all necessary parameters for standard application from thefactory.
Expert mode (see menu overview in Chapter 3.5)
Contains advanced parameters for special uses. The expert mode isactivated in the main menu (see Fig 4
View of main menu).
The FKO MMI always starts in standard mode. If the FKO MMI is deenergized, the standard mode is active again.
01. Actual values
02. Parameter group
20. Actual fault
21. Fault memory
30. Automatic Motor detection
40. Control
50. Expert mode
80. Read parameter
81 Write parameter
82 Delete parameter
98. SW/HW status
99. Language
Fig. 4:

View of main menu

The entire menu is mapped in the FKO operating manual.

Manual control unit FKO MMI / 2013-09

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Operation

3.4 Specifying nominal value for the rotation speed
With the FKO MMI, a nominal value (in %) can be specified for the rotation
speed. This nominal value is specified as a percentage of the nominal
motor rotation speed.
The ACTUAL rotation speed can be read on the display. With the "START"and "STOP" button, the motor is switched on and off.
If the minimum frequency is > 0, the motor continues torotate at the minimum frequency after switching off thenominal value. (02Parameter group (Expertmode)>Basic parameter>Low speed)
Procedures
1 As the nominal value source, set "3: MMI/PC" (02.Parameter groups >Basic parameter > Reference channel)
2 As the software enable signal, set "9: "Autostart" and save
(02.Parameter groups > Basic parameter > Enable software )3 Under the menu item "40.Control", set a nominal value in %. Using the"UP", "DOWN", "LEFT" or "RIGHT" arrows, set the desired percentage.
A negative nominal value causes a change in directionof rotation.
4

Press the "START" button and start the motor.
 The motor rotates. The actual rotation speed is displayed in the
MMI.
 With the FKO MMI, the motor can be switched on and off and anominal rotation speed can be specified.

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Manual control unit FKO MMI / 2013-09

Operation

3.5 Parameter group menu (expert mode)
In expert mode, the "0.2 Parameter group" menu contains advanced
parameters for special applications. The expert mode is activated in themain menu (see Fig 4 View of main menu).
01.Actual values

02.Parameter groups

Basic parameter

Control mode

Process controller

Low speed

Preset speed mode

PID prop.gain

High speed

Preset speed 1

PID prop.gain…

Deceleration 1

PID prop.gain

Acceleration 1

Preset speed 7

PID feedback

Deceleration 2

MOP digital in.

PID inverted

Acceleration 2

MOP step range

PID preset ref. 1

Ramp selection

MOP step time

Ref.channel

MOP resp.time

PID preset ref. 1

Enable software

MOP ref.memory

PID ref.mode…

Start protect

PID standby timeMode

Rotation direction

PID std.by hyst.

Reset
Automatic reset
Quan.auto.reset
Fig. 5:View of parameter group (expert mode) – Part 1

Manual control unit FKO MMI / 2013-09

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Operation
Control terminal

Special function

AI1 ref.type

AI1 max.input

External fault 1

AI1 min.input

DO1 function

External fault 2

AI1 max.input

DO1 onCurr.limit.[%]AI1 dead time

DO1 off

Curr.limit.[s]AI1 filter time

DO2 function

Factor gearbox

AI1 function

DO1 onStall detection

AI1 phy.unit

DO1 off

Stall time

AI2 ref.type

Relay1 function

Para. set change

AI1 min.input

Relay1 on

Tech.parameter1

AI2 max.input

Relay1 off…

AI2 dead time

Relay1 on delay

AI2 filter time

Relay1 off delay

AI2 function

Relay2 function

AI2 phy.unit

Relay2 on

AO1 function

Relay2 off

AO1 min.output

Relay2 on delay

Tech.parameter20

Relay2 off delay

Fig. 6:16

View of parameter group (expert mode) – Part 2

Manual control unit FKO MMI / 2013-09

Operation
Field.parameter

Motor parameter

Controller
parameter

SAS/SPF address

Motor type

Control method

SAS baud rate

i2t fac.mot.

Encoder type

Fieldbus address

I2T time

Enc.line countFieldbus baud rate

Opt.stat.resist.

Encoder offset

Bus timeout

Motor current

Flying restartFieldbus language

Motor power

Ref-feed.diff.

Motor speed

Switchingfrequency
Speed control Kp

Tolerance range

Motor frequency

Speed control Tn

Reference value

Motor resistance *Slip trimmer

Process data out 3

Leakage induct. *Squared charac.

…

Motor voltage

Flux compensation

Process data out
10
Process data in 3

Motor cos phi

Volt.contr.res.
Field weakening…

Holding current
time
Stator induct. *Processdata in 6

Nominal flux

Init.time PMSM

Startup current

Start.mode PMSM
Start.ramp PMSM
Startup frequency

Brake chopper

Brake chopper*) These values are automatically determined and entered during motor detection.

Fig. 7:

View of parameter group (expert mode) – Part 3

Manual control unit FKO MMI / 2013-09

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Technical data

4 Technical data
Article number

10004768

Connection cable

3m RJ11 on M12 plug

Measurement (L / W / H)

105/50/25 mm

Weight83 gProtection class

IP21

Tab. 1:

Technical data

5 Approvals, standards and guidelines
This chapter contains information about the respective approvals,
standards and guidelines.
For binding information about the particular approvals, please refer to therelevant type plate!

5.1 Standards and guidelines
The following specifically apply:– Directive on Electromagnetic Compatibility (Directive 2014/30/EU of theCouncil EN 61800-3:2004 + A1:2012)18

Manual control unit FKO MMI / 2013-09

List of key words

6 List of key words
C
CE marking ........................... 6
Configuring nominal value ......... 14
D
Disposal ............................... 7
E
EC Declaration of Conformity ...... 6
EMC limit classes ................... 18
EMC standard ....................... 18
Expert mode ......................... 15F
Functions of buttons ................ 11
L
Legal notice ........................... 2
M
Menu .................................. 13
N
Navigation............................ 12O
Operation ............................ 11PParameter group (expert mode) .. 15
Proper use ............................ 8
R
Regulations ........................... 8S
Safety instructions ................... 6Standard mode ...................... 13
Standards ............................ 18
T
Technical data ....................... 18

Manual control unit FKO MMI / 2013-09

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7 EC declaration of conformity
DEUTSCH / ENGLISH /FRANÇAIS / ESPAÑOL

EG-Konformitätserklärung
EC declaration of conformity / Déclaration de conformité CE / Declaración de conformidad CE
Hersteller / Manufacturer / Constructeur / Fabricante
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Produktbezeichnung / Product name / Désignation du produit / Designación del producto
Handbediengerät für den Antriebsregler / Manual controll unit for the drive control / Terminal portatif pour leconvertisseur de fréquence / Aparato de mando manual para el regulador de accionamiento
Typ / Type / Tipo

FKO MMIDas bezeichnete Produkt stimmt mit den folgenden Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
EG-Mitgliedsstaaten überein:
The named product conforms to the following Council Directives on approximation of laws of the EEC Member States:
Le produit sus-mentionné est conforme aux Directives du Conseil concernant le rapprochement des législations desEtats membres CEE:El producto designado cumple con las Directivas del Consejo relativas a la aproximación de las legislaciones de losEstados Miembros de la CEE:
2014/30/EU

Richtlinie für elektromagnetische Verträglichkeit

2014/30/EU

Council Directive for Electromagnetic compatibility

2014/30/UE

Directive du Conseil pour Compatibilité électromagnétique

2014/30/UE

Directivas del Consejo para Compatibilidad electromagnética

Die Übereinstimmung mit den Vorschriften dieser Richtlinien wird nachgewiesen durch die vollständige Einhaltung
folgender Normen:
Conformity with the requirements of this Directives is testified by complete adherence to the following standards:
La conformité aux prescriptions de ces Directives est démontrée par la conformité intégrale avec les normes suivantes:
La conformidad con las prescripciones de estas directivas queda justificada por haber cumplido totalmente las siguientes
normas:Harmonisierte Europ. Normen / Harmonised Europ. Standards / Normes europ. harmonisées / Normas europ. Armonizadas
EN 61800-3:2004 + A1 :2012
Die Hinweise in der Betriebsanleitung für den Einbau und die Inbetriebnahme
des Antriebsreglers sind zu beachten.
The instructions contained in the operating manual for installation and start up the drive control
have to be followed.
Les indications d’installation / montage et de mise en service du convertisseur de fréquence prévues dansl’instruction d’emploi doivent être suivies.
Tenga en cuenta las instrucciones en el manual para la instalación y puesta en marcha del regulador deaccionamiento.
Brinkmann Pumpen, K. H. Brinkmann GmbH & Co. KG
Werdohl, 16.01.2017....................................................................................................
Norbert Burkl Leiter Qualitätsmanagement / Manager of quality
management / Directeur de gestion de la qualité /Director de gestión de calidad

Manual control unit FKO MMI / 2013-09

Dr. H. Abou DayéK. H. Brinkmann GmbH & Co. KG
Friedrichstraße 2, D-58791 Werdohl
Dokumentationsbevollmächtigter /Representative of documentation/
Mandataire de documentation /Mandatario de documentación20

Notes8 NotesManual control unit FKO MMI / 2013-09

21

BRINKMANN PUMPEN
K.H. Brinkmann GmbH & Co. KG
Friedrichstraße 258791 Werdohl
Germany
Tel. +49 (0)2392 5006-0
Fax +49 (0)2392 5006-180
sales@brinkmannpumps.dewww.brinkmannpumps.deManual control unit FKO MMI / 2013-09