Instruction Manual

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Busch PLC 2.0 and Busch LCD

0870758077/-0002_en / Original instructions / Modifications reserved

17/01/2022

Table of contents
Description

4

Description of the operation:

10

Special functions:

5

MENU 02.03 REGULATION PART 2

10

Setting the display contrast

5

MENU 02.04 N2 IDLE MODE

11

Testing the LEDs

5

Description of the operation:

11Standby display

5

MENU 02.05 INVERTERS IDLE MODE

11

Description of menus:

5

Description of the operation :11

Entry page

5

MENU 02.06 GATE-SOFT VALVES

11

Summary page5

Description of the operation:

11

Menus

6

Configuration examples:

12

MENU 01 GENERAL INFORMATION

6MENU 02.07 ANTILOCK MODE

12MENU 02 PROCESS SETTINGS

6

Description of the operation:

12

MENU 03 PARAMETERS SETTINGS

6

MENU 02.08 OPTIONS PART 1

12

MENU 04 INVERTERS SETTINGS

6

Description of the operation:

12

MENU 05 COMMUNICATION

6MENU 02.09 OPTIONS PART 2

13

MENU 06 LAST EVENTS

6

Description of the operation:

13

MENU 07 LAST MINUTE DATA6MENU 02.10 OPTIONS PART3

13

MENU 08 TOOL INTERFACE

6

Description of the operation:

13

MENU 09 HELP AND DIAGNOSIS

6MENU 02.11 MAXIMUM FLOW

13

MENU 10 BUSCH SERVICE

6

Description of the operation:

13

Description of MENU 01 GENERAL INFORMATION.

6

MENU 02.12 REMOTE OFF DELAY TIME

14

MENU 01.01 DP1 INFORMATION

6

Description of the operation:

14

MENU 01.02 MB INFORMATION

6MENU 02.13 INVERTER DRIVEN DP

14

MENU 01.03 DP2 INFORMATION

6

Description of the operation:

14

MENU 01.04 DP3 INFORMATION

7MENU 02.14 BUSCH HEATING JACKET

15

MENU 01.05 DP4 INFORMATION

7

Description of the operation:

15

MENU 01.06 TIMERS

7

MENU 02.15 BOE B17 OPTION PART15

MENU 01.07 SENSORS PART 1

7

Description of the operation:

15

MENU 01.08 SENSORS PART 2

7

MENU 02.16 AUTO RESTART FUNCTION

15MENU 01.09 SENSORS PART 3

7

Description of the operation:

15

MENU 01.10 SENSORS PART 4

7

Description of MENU 03 PARAMETERS SETTINGS

16

MENU 01.11 SENSORS PART 5

8

MENU 03.01 PUMP SELECTION

16

MENU 01.12 SENSORS PART 6

8

MENU 03.02 TIMERS

16

MENU 01.13 SENSORS PART 7

8

Description of the operation:

16

MENU 01.14 SENSORS PART 8

8MENU 03.03 DP CURRENT

17MENU 01.15 SENSORS PART 98

Description of the operation:

17

MENU 01.16 SENSORS PART 10

8MENU 03.04 MB CURRENT

17MENU 01.17 SENSORS PART 11

8

Description of the operation:

17

MENU 01.18 SENSORS PART 12

9MENU 03.05 DP OVERPRESSURE

17

MENU 01.19 SENSORS PART 13

9

Description of the operation:

17

MENU 01.20 SENSORS PART 14

9MENU 03.06 H2O Flow

18

MENU 01.21 SENSORS PART 15

9

Description of the operation:

18

MENU 01.22 SENSORS PART 16

9MENU 03.07 N2 Flow18

Description of MENU 02 PROCESS SETTINGS

9

Description of the operation:

18

MENU 02.01 LOAD LOCK9MENU 03.08 DP TEMPERATURE

18

Description of the operation:

9

Description of the operation:

18

MENU 02.02 REGULATION PART 1

10MENU 03.09 MB TEMPERATURE

18
Busch PLC 2.0 – Busch LCD

Page 20870758077_-0002_en

Table of contents
Description of the operation:

19

Description of MENU 09 HELP AND DIAGNOSIS28

MENU 03.10 DP MOTOR TEMPERATURE

19

MENU 09.01 MAINTENANCE TIME

28

Description of the operation:

19

Description of the operation:

28

MENU 03.11 DP OIL TEMPERATURE

19

MENU 09.02 LOG FILES

28

Description of the operation:

19

MENU 09.03 PLC PROGRAM VERSION

28

MENU 03.12 DP OIL LEVEL

19

MENU 09.04 DIGITAL INPUTS

29

Description of the operation:

19

MENU 09.05 DIGITAL OUTPUTS

29

MENU 03.13 DP GLYCOL FLOW

20

MENU 09.06 ANALOG INPUTS

29

Description of the operation:

20

MENU 09.07 ANALOG OUTPUTS

29

MENU 03.14 DP GLYCOL TEMPERATURE

20MENU 09.08 DATA INVERTER

29

Description of the operation:

20

Description of the operation:

29

MENU 03.15 MB MOTOR TEMPERATURE

20MENU 09.09 EXTERNAL DIGITAL INPUTS/OUTPUTS

30

Description of the operation:

20

MENU 09.10 EXTERNAL ANALOG INPUTS

30MENU 03.16 MB OIL TEMPERATURE

20

Description of MENU 10 BUSCH SERVICE

30

Description of the operation:

21

MENU 10.01 WARNING

30

MENU 03.17 N2 PRESSURE

21

MENU 10.02 WARNING

30

Description of the operation:

21

MENU 10.03 SERIAL NUMBERS

30

MENU 03.18 DP VIBRATION

21

MENU 10.04 RESET FEATURES

31

Description of the operation:

21

MENU 10.05 TESTS

31MENU 03.19 DP VESSEL PRESSURE

21

MENU 10.06 KFVA S/W UPGRADE

31

Description of the operation:

21

MENU 10.07 BUSCH PLC PERFORMANCE

31

MENU 03.20 DP MOTOR H2O FLOW

22

MENU 10.08 COMMUNICATION RESET FUNCTION

31

Description of the operation:

22

MENU 10.09 PHASE ROTATION ALARM-OFF FUNCTION 31

MENU 03.21 SET DATE AND TIME

22

Description « ALARMS/WARNINGS »31

MENU 03.22 MB CURRENT 2

22

Alarms and warnings

32

Description of the operation:

22

Busch - All over the World

43

Description of MENU 04 INVERTERS SETTINGS

23

MENU 04.01 DP FREQUENCY SETTINGS

23

MENU 04.02 MB FREQUENCY SETTINGS

23

MENU 04.03 MULTI STEP FUNCTION

23

Description of the operation:

23

MENU 04.04 SPEED MONITORING

23

MENU 04.05 DC VOLTAGE MONITORING

23

Description of MENU 05 COMMUNICATION

24

MENU 05.01 REMOTE CONTROL

24

Description of the operation:

24

Menu 05.02 SET IP ADDRESS

25

Menu 05.03 SET MODBUS CONFIGURATION

25

Description of MENU 06 LAST EVENTS

25

Description of MENU 07 LAST MINUTE DATA

26

Description of MENU 08 TOOL INTERFACE

26

MENU 08.01 INPUTS DI23 TO DI27

26

MENU 08.02 OUTPUTS DO01 TO DO04

26

MENU 08.03 OUTPUTS DO05 TO DO08

26

MENU 08.04 OUTPUTS DO09 TO DO12

26

MENU 08.05 OUTPUTS DO13 TO DO16

26

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Page 3

1

2

3

4

Power

DP runMB runPurge

Warning

Alarm

5

6

7
12

15

8

10

9

11
14

1
2

3

4

5

6

7

8

Monochrome display 8 lines 21 characters
LED Power:a. Off: no initialized pumpb. On: initialized pump and mode « Local » selectedc. Flashing: initialized pump and mode « Remote »selected
LED DP Run:a. Off: the module(s) DP is/are switched off
b. On: le(s) module(s) DP is/are switched onc. Flashing: the module(s) DP is/are in switch-off
phase
LED MB Run:a. Off: the module MB is switched off
b. On: the module MB is switched on
LED Purge:
a. Off: the purge cycle is not activatedb. On: the purge cycle is activatedc. Flashing: the cycle « Antilock » is activated
LED Warning:a. Off: no warning present
b. On: at least one warning present
c. Flashing: the « warm-Up » cycle is in progress
LED Alarm:a. Off: no alarm present
b. On: at least one alarm is present
OK button:
a. Pressing briefly (1s) : stops the buzzer
b. Pressing briefly (1s) : selects a field to be modified
c. Pressing briefly (1s) : validates a field modificationd. Pressing longer (5s) : clears warnings and alarms

Description

Page 4

9

10

11

12

13

14

15

13

Button Right arrow:a. Upward scrolling of menusb. Shifts the cursor towards the right, pointing to
the character to be modified
Left arrow button:
a. Downward scrolling of menusb. Shifts the cursor towards the left, pointing to thecharacter to be modified
Down arrow button:
a. Upward scrolling of sub menusb. Decrease of the character highlighted by the cursor
c. Scrolling in an unrolling fieldUp arrow button:
a. Downward scrolling of sub menusb. Increase of the character highlighted by the cursor
c. Scrolls in an unrolling field
Stop Button:
a. Pressing briefly (1s) : activation of cycle « Purge »or cycle « Antilock »b. Pressing longer (5s) : stops the pump
Start Button:
a. Pressing briefly (1s): starting up the pump inmode « Local »b. Pressing longer (5s) : stops the cycle « Warm-Up »RJ45 connection socket.

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Special functions:
Setting the display contrast••••

Press the Left arrow button
Press rapidly the Up arrow button while pressing the Left arrow button
Press several times the Up arrow button or Down arrow button in order to increase or de- crease thecontrast
Release the Left arrow button

01.01.2011
00:00:00
BUSCH FINE VACUUM
AND SYSTEM
Pump TypeDS 1000 E
Voltage
400V
Coating
NoneWork time
25000 hProcess time
18000 hNOTE: disconnecting and reconnecting the handpad will restore the original contrast setting

Testing the LEDs••••

Disconnect the handpad
Reconnect the handpad
The version and date of firmware and the address will be displayed
The LEDs and the buzzer are activated for 2 seconds

Standby display••

TIU Version 2.4
01/01/2011

Address :1

After 10 minutes of inactivity, the handpad's display switches into « Standby » mode.
Press any button to deactivate the « Standby » mode.

Description of menus:
Entry page
•
•
•
•
•
•

Line 1: Date and hourLine 4: Type, number and version of the pumpLine 5: Power supply voltage
Line 6 : DP module coatingLine 6: Work time corresponding to the pump's total operating timeLine 7: Process time corresponding to the operating time of the pump at maximum frequency of rotation.

01.01.2011
00:00:00
BUSCH FINE VACUUM
AND SYSTEM
Pump TypeDS 1000 E
Voltage
400V
Coating
NoneWork time
25000 hProcess time
18000 hSummary page
•
•
•
•
•
•

Line 3: Electric current in Amperes absorbed by the motor of module DP1 and frequency of rotation of the
motor in Hertz.
Line 4: Power consumed by the motor of module DP1 in Kilowatts and temperature of module DP1 indegrees centigrade.
Line 5: Electric current in Amperes absorbed by the motor of module MB and frequency of rotation of the
motor in Hertz.
Line 6: Power consumed by the motor of module MB in Kilowatts and temperature of module MB in degree
centigrade.
Line 7: Countdown of the duration for the warming up cycle.
Line 8: Status of the valve « Gate Valve » and status of the valve « Soft Valve ».

SUMMARY INFORMATION
DP1
18.0 A
DP1
3.2 KwMB
18.0 AMB
3.2 Kw
Cold Start
GV
Closed85.0 Hz105.1 oC
90.0 Hz105.1 oC
180 s
SV
None

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.

Summary2 page
•
•
•
•
•
•

Line 2: Electric current in Amperes absorbed by the motor of module DP2 and frequency of rotation of the
motor in Hertz.
Line 3: Power consumed by the motor of module DP2 in Kilowatts and temperature of module DP2 indegrees centigrade.
Line 4: Electric current in Amperes absorbed by the motor of module DP3 and frequency of rotation of the
motor in Hertz.
Line 5: Power consumed by the motor of module DP3 in Kilowatts and temperature of module DP3 indegree centigrade.
Line 6: Electric current in Amperes absorbed by the motor of module DP4 and frequency of rotation of the
motor in Hertz.
Line 7: Power consumed by the motor of module DP4 in Kilowatts and temperature of module DP4 in
degrees centigrade.

SUMMARY2 INFORMATION
DP2
18.0 A85.0 HzDP2
3.2 Kw
105.1 oC
DP3
18.0 A85.0 HzDP3
3.2 Kw
105.1 oC
DP4
18.0 A85.0 Hz
DP4
3.2 Kw
105.1 oC

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.

Summary3 page (Optional)••

Line 2: Integration power consumed by the system in Kilowatts.
Line 3: Integration N2 consumed by the system in Liter.

SUMMARY3 INFORMATION
Int.Power
1234.56 kW
Int.N21104 LNOTE: Only allow that the page is displayed, when use a option code in menu 3.1 page.
And need to install devices for measuring the data.
The buttons « Down arrow » and « Up arrow » allow to select the entry page or the summary pages.
Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Special functions :Page 5

MenusThe buttons « Right arrow » and « Left arrow » allow to select one of the 10 menus described below:

MENU 01 GENERAL INFORMATION•

Gives access to different information concerning the operation of the pump.

MENU 02 PROCESS SETTINGS•

Gives access to, and allows the modification of, the process parameters without the use of a password.

MENU 01
GENERAL INFORMATIONMENU 03 PARAMETERS SETTINGS•

Gives access to, and allows the modification of, the adjustment parameters of the pump using a password.

MENU 04 INVERTERS SETTINGS•

Gives access to, and allows the modification of, the adjustment parameters for the frequency inverters(if available) using a password.

MENU 05 COMMUNICATION•

Gives access to, and allows the modification of, the communication parameters without the use of apassword.

MENU 04
INVERTERS SETTINGSENTER PASSWORD

0

MENU 06 LAST EVENTS•

Gives access to the last 100 registered events.

MENU 07 LAST MINUTE DATA•MENU 07
LAST MINUTE DATA

Gives access to certain data registered every second for the last minute.

MENU 08 TOOL INTERFACE•

Gives access to, and allows the modification of, the configuration parameters of every input and output of
the tool interface without the use of a password.

MENU 09 HELP AND DIAGNOSIS•Gives access to information making the pump's diagnosis easier.

MENU 10
BUSCH SERVICEMENU 10 BUSCH SERVICE•

Gives access to, and allows the modification of, some functions normally reserved for Busch Service using apassword.

Description of MENU 01 GENERAL INFORMATION.

The buttons «Up arrow » and «Down arrow» allow to navigate in the sub menus described below.

MENU 01.01 DP1 INFORMATION
•
•
•
•
•

Line 4 : Electric current (measured in Amperes) absorbed by the motor of module DP1.
Line 5 : Frequency of rotation of the motor in Hertz.
Line 6 : Rotation speed of the motor in Revolutions per minute.
Line 7 : Power consumed by the motor in Kilowatts.
Line 8 : Vibration level in acceleration units g.

NOTE: the values for frequency, rotational speed and power can only be displayedwhen the motor is controlled by a frequency inverter.

MENU 01.02 MB INFORMATION
•
•
•
•
•

Line 4 : Electric current (measured in Amperes) absorbed by the motor of module MB.
Line 5 : Frequency of rotation of the motor in Hertz.
Line 6 : Rotation speed of the motor in Revolutions per minute.
Line 7 : Power consumed by the motor in Kilowatts.
Line 8 : Temperature of module MB in degrees centigrade.

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.
NOTE: the temperature value of module MB can only be displayed if the module is equipped with a PT100 typetemperature sensor.

MENU 01.03 DP2 INFORMATION
•
•
•
•
•

Line 4 : Electric current (measured in Amperes) absorbed by the motor of module DP2.
Line 5 : Frequency of rotation of the motor in Hertz.
Line 6 : Rotation speed of the motor in Revolutions per minute.
Line 7 : Power consumed by the motor in Kilowatts.
Line 8 : Vibration level in acceleration units g.

MENU 01.01
DP1 INFORMATION
DP1 Current
DP1 Frequency
DP1 Speed
DP1 Power
DP1 Vibration

18.0 A
0.0 Hz0 Rpm
0.0 Kw
0.15 gMENU 01.02
MB INFORMATIONMB Current
MB Frequency
MB Speed
MB Power
MB Temp.

18.0 A
0.0 Hz0 Rpm
0.0 Kw
150.0 oC

MENU 01.03
DP2 INFORMATION
DP2 Current
DP2 Frequency
DP2 Speed
DP2 Power
DP2 Vibration

18.0 A
0.0 Hz0 Rpm
0.0 Kw
0.15 g

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.
Description of menus :Page 6

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

MENU 01.04 DP3 INFORMATION
•
•
•
•
•

Line 4 : Electric current (measured in Amperes) absorbed by the motor of module DP3.
Line 5 : Frequency of rotation of the motor in Hertz.
Line 6 : Rotation speed of the motor in Revolutions per minute.
Line 7 : Power consumed by the motor in Kilowatts.
Line 8 : Vibration level in acceleration units g.

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.

MENU 01.05 DP4 INFORMATION
•
•
•
•
•

Line 4 : Electric current (measured in Amperes) absorbed by the motor of module DP4.
Line 5 : Frequency of rotation of the motor in Hertz.
Line 6 : Rotation speed of the motor in Revolutions per minute.
Line 7 : Power consumed by the motor in Kilowatts.
Line 8 : Vibration level in acceleration units g.

NOTE: the values for frequency, rotational speed and power can only be displayed when the motor is controlled
by a frequency inverter.

MENU 01.06 TIMERS
Deduction of the duration for the « Warming » up cycle
Deduction of the duration for the « Load Lock » cycle.
Deduction of the duration for the « Purge » or « Antilock » cycles.
NOTE: for more information, refer to the chapters dealing with the cycles mentioned above.

MENU 01.07 SENSORS PART 1••••

Line 4 : Overpressure at the outlet of module DP1 in Millibars.
Line 5 : Cooling water flow of module DP1 in liters per minute.
Line 6 : Sealing gas or/and dilution gas flow of module DP1 in liters per minute.
Line 7 : Temperature of module DP1 in degrees centigrade.

NOTE: the values regarding overpressure at the outlet, water flow and gas flow can only be displayed if the flow-meters are of the analog type.

MENU 01.08 SENSORS PART 2
•
•
•
•
•

Line 4 : Status of the trip switch/motor breaker or of the thermal protection for the motor of module DP1.
Line 5 : Status of the temperature sensor monitoring the motor of module DP1.
Line 6 : Status of the monitoring device for the cooling liquid flow of module DP1.
Line 7 : Status of the cooling liquid temperature sensor monitoring module DP1.
Line 8 : Status of the monitoring device for the cooling water flow of module DP1.

NOTE: If the security device is not installed on the pump, the relevant information on the display will say«None». If it is installed, the information OK or KO will be displayed, according to the status of the-device. (activated or not activated)

MENU 01.09 SENSORS PART 3
•
•
•
•
•

Line 4 : Status of the oil temperature A-side sensor monitoring the module DP1.
Line 5 : Status of the oil temperature (or B-side) sensor monitoring the module DP1.
Line 6 : Status of the oil level A-side sensor of module DP1.
Line 7 : Status of the oil level B-side sensor of module DP1.
Line 8 : Status of the monitoring device for the rotational direction of the electrical power supply phases.

NOTE: If the security device is not installed on the pump, the relevant information on the display will say«None». If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01.10 SENSORS PART 4
•
•
•
•
•

Line 4 : Status of the monitoring device for the cooling water flow of motor DP1.
Line 5 : Status of the monitoring device for the pressure of the expansion vessel of module DP1.
Line 6 : Status of the pressure switch monitoring the overpressure at the outlet of module DP1.
Line 7 : Status of the monitoring device for the sealing gas or/and dilution gas flow.
Line 8 : Status of the pressure switch monitoring the sealing gas pressure.

MENU 01.04
DP3 INFORMATION
DP3 Current
DP3 Frequency
DP3 Speed
DP3 Power
DP3 Vibration

18.0 A
0.0 Hz0 Rpm
0.0 Kw
0.15 gMENU 01.05
DP4 INFORMATION
DP4 Current
DP4 Frequency
DP4 Speed
DP4 Power
DP4 Vibration

18.0 A
0.0 Hz0 Rpm
0.0 Kw
0.15 gMENU 01.06
TIMERS
Cold Start
Load Lock
Purge Or
Antilock0s
0s
0s

MENU 01.07
SENSORS PART 1
DP1 Overpres
DP1 H2O Flow
DP1 N2 Flow
DP1 Temp.

20 mb
2.5 Lpm
12.0 Lpm
70.5 oC

MENU 01.08
SENSORS PART 2
DP1 Motor Break.
DP1 Motor Temp.
DP1 Glycol Flow
DP1 Glycol Temp.
DP1 H2O Flow

OK
KO
OK
KO
NONE

MENU 01.09
SENSORS PART 3
DP1 Oil Temp A
DP1 Oil Temp
DP1 Oil Level A
DP1 Oil Level B
Phase Rotation

OK
KO
OK
KO
NONE

MENU 01.10
SENSORS PART 4
DP1 Motor H2O
DP1 Vessel Pres.
DP1 Overpres.
N2 Flow
N2 Pressure

OK
KO
OK
KO
NONE

NOTE: If the security device is not installed on the pump, the relevant information on the display will say«None». If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)
Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Description of menus :Page 7

MENU 01.11 SENSORS PART 5
•
•
•
•
•
•

Line 3 : Status of the trip switch/motor breaker or of the thermal protection for the motor of module MB.
Line 4 : Status of the temperature sensor monitoring the motor of module MB.
Line 5 : Status of the oil temperature sensor monitoring the module MB.
Line 6 : Status of the pressure switch monitoring the pressure at the inlet of the pump.
Line 7 : Status of the monitoring device for the cooling water flow of module MB.
Line 8 : Status of the temperature sensor monitoring the braking resistance of MB.

MENU 01.11
SENSORS PART 5
MB Motor Break.
MB Motor Temp.
MB Oil Temp.
MB Inlet Pres.
MB H2O Flow
MB B.R Temp.

OK
OK
KO
OK
KO
NONE

NOTE: If security device is not installed on the pump, the relevant information on the display will say « None ».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01.12 SENSORS PART 6
•
•
•
•
•

Line 4 : Status of the valve « Gate Valve ».
Line 5 : Status of the valve « Soft Valve ».
Line 6 : Status of the external heater.
Line 7 : Temperature of exhaust gas in degrees centigrade.
Line 8 : Temperature of heater jacket in degrees centigrade.

MENU 01.12
SENSORS PART 6
Gate Valve
Soft Valve
Extern Heater
Exhaust Temp
Heat Jacket

OK
KO
OK
0.0 oC
0.0 oCNOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)
NOTE: the temperature value of exhaust temp and heat jacket can only be displayed if the system is equippedwith a temperature sensor and a device.

MENU 01. 13 SENSORS PART 7••••

Line 4 : Overpressure at the outlet of module DP2 in Millibars.
Line 5 : Cooling water flow of module DP2 in liters per minute.
Line 6 : Sealing gas or/and dilution gas flow of module DP2 in liters per minute.
Line 7 : Temperature of module DP2 in degrees centigrade.

NOTE: the values regarding overpressure at the outlet, water flow and gas flow can only be displayed
if the flow meters are of the analog type.

MENU 01.13
SENSORS PART 7
DP2 Overpres
DP2 H2O Flow
DP2 N2 Flow
DP2 Temp.

20 mb
2.5 Lpm
12.0 Lpm
70.5 oC

MENU 01.14 SENSORS PART 8
•
•
•
•
•

Line 4 : Status of the trip switch/motor breaker or of the thermal protection for the motor of module DP2.
Line 5 : Status of the temperature sensor monitoring the motor of module DP2.
Line 6 : Status of the monitoring device for the cooling liquid flow of module DP2.
Line 7 : Status of the cooling liquid temperature sensor monitoring module DP2.
Line 8 : Status of the monitoring device for the cooling water flow of module DP2.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01.15 SENSORS PART 9••••Line 4 : Status of the oil temperature A-side sensor monitoring the module DP2.
Line 5 : Status of the oil temperature B-side sensor monitoring the module DP2.
Line 6 : Status of the oil level A-side sensor of module DP2.
Line 7 : Status of the oil level B-side sensor of module DP2.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01. 16 SENSORS PART 10••••

Line 4 : Overpressure at the outlet of module DP3 in Millibars.
Line 5 : Cooling water flow of module DP3 in liters per minute.
Line 6 : Sealing gas or/and dilution gas flow of module DP3 in liters per minute.
Line 7 : Temperature of module DP3 in degrees centigrade.

NOTE: the values regarding overpressure at the outlet, water flow and gas flow can only be displayed
if the flow meters are of the analog type.

MENU 01.14
SENSORS PART 8
DP2 Motor Break.
DP2 Motor Temp.
DP2 Glycol Flow
DP2 Glycol Temp.
DP2 H2O Flow

OK
KO
OK
KO
NONE

MENU 01.15
SENSORS PART 9
DP2 Oil Temp A
DP2 Oil Temp B
DP2 Oil Level A
DP2 Oil Level B

OK
KO
OK
KO

MENU 01.16
SENSORS PART 10
DP3 Overpres
DP3 H2O Flow
DP3 N2 Flow
DP3 Temp.

20 mb
2.5 Lpm
12.0 Lpm
70.5 oC

MENU 01.17 SENSORS PART 11
•
•
•
•
•

Line 4 : Status of the trip switch/motor breaker or of the thermal protection for the motor of module DP3.
Line 5 : Status of the temperature sensor monitoring the motor of module DP3.
Line 6 : Status of the monitoring device for the cooling liquid flow of module DP3.
Line 7 : Status of the cooling liquid temperature sensor monitoring module DP3.
Line 8 : Status of the monitoring device for the cooling water flow of module DP3.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)
Description of menus :Page 8MENU 01.17
SENSORS PART 11
DP3 Motor Break.
DP3 Motor Temp.
DP3 Glycol Flow
DP3 Glycol Temp.
DP3 H2O Flow

OK
KO
OK
KO
NONE

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MENU 01.18 SENSORS PART 12••••Line 4 : Status of the oil temperature A-side sensor monitoring the module DP3.
Line 5 : Status of the oil temperature B-side sensor monitoring the module DP3.
Line 6 : Status of the oil level A-side sensor of module DP3.
Line 7 : Status of the oil level B-side sensor of module DP3.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01. 19 SENSORS PART 13••••

Line 4 : Overpressure at the outlet of module DP4 in Millibars.
Line 5 : Cooling water flow of module DP4 in liters per minute.
Line 6 : Sealing gas or/and dilution gas flow of module DP4 in liters per minute.
Line 7 : Temperature of module DP4 in degrees centigrade.

NOTE: the values regarding overpressure at the outlet, water flow and gas flow can only be displayed
if the flow meters are of the analog type.

MENU 01.18
SENSORS PART 12
DP3 Oil Temp A
DP3 Oil Temp B
DP3 Oil Level A
DP3 Oil Level B

OK
KO
OK
KO

MENU 01.19
SENSORS PART 13
DP4 Overpres
DP4 H2O Flow
DP4 N2 Flow
DP4 Temp.

20 mb
2.5 Lpm
12.0 Lpm
70.5 oC

MENU 01.20 SENSORS PART 14
•
•
•
•
•

Line 4 : Status of the trip switch/motor breaker or of the thermal protection for the motor of module DP4.
Line 5 : Status of the temperature sensor monitoring the motor of module DP4.
Line 6 : Status of the monitoring device for the cooling liquid flow of module DP4.
Line 7 : Status of the cooling liquid temperature sensor monitoring module DP4.
Line 8 : Status of the monitoring device for the cooling water flow of module DP4.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01.21 SENSORS PART 15••••

Line 4 : Status of the oil temperature A-side sensor monitoring the module DP4.
Line 5 : Status of the oil temperature B-side sensor monitoring the module DP4.
Line 6 : Status of the oil level A-side sensor of module DP4.
Line 7 : Status of the oil level B-side sensor of module DP4.

NOTE: If security device is not installed on the pump, the relevant information on the display will say «None».
If it is installed, the information OK or KO will be displayed, according to the status of the device.
(activated or not activated)

MENU 01. 22 SENSORS PART 16••••

Line 4 : Total cooling water flow of module DP1 in liters per minute.
Line 5 : Total cooling water flow of module DP2 in liters per minute.
Line 6 : Total cooling water flow of module DP3 in liters per minute.
Line 7 : Total cooling water flow of module DP4 in liters per minute.

NOTE: the values regarding total water flow can only be displayed if the flow meters are of the analog typefor measuring both cylinder and motor or total flow.

MENU 01.20
SENSORS PART 14
DP4 Motor Break.
DP4 Motor Temp.
DP4 Glycol Flow
DP4 Glycol Temp.
DP4 H2O Flow

OK
KO
OK
KO
NONE

MENU 01.21
SENSORS PART 15
DP4 Oil Temp A
DP4 Oil Temp B
DP4 Oil Level A
DP4 Oil Level B

OK
KO
OK
KO

MENU 01.22
SENSORS PART 16
DP1 TOT H2O
DP2 TOT H2O
DP3 TOT H2O
DP4 TOT H2O

0.0 Lpm
0.0 Lpm
0.0 Lpm
0.0 Lpm

Description of MENU 02 PROCESS SETTINGS

The buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.
NOTE: modification of a parameter.
a. Press the OK button as many times as necessary to select the parameter to be modified.
b. Press the buttons « Left arrow » and « Right arrow» as many times as necessary to select number to be-modified.
c. Press the button « Down arrow » and « Up arrow » as many times as necessary to modify the value of the-parameter.
d. Press the OK button to save the modification of the parameter.

MENU 02.01 LOAD LOCKMENU 02.01

Description of the operation:

LOADLOCKLL ModeDP Current
Level
Time Before
DP Idle

•
•
•
•

•

Line 4: Selection of the mode.
Line 6: Threshold of current in Ampere.
Line 7: Duration of the mode in Seconds.
Line 8: Selection of the mode for module DP.

Auto
10.0 A
20 s
DisableLL Mode = Off- The mode « Load Lock » is de-activated, the module DP and the module MB, when present, operate
constantly at their maximum frequency of rotation.

NOTE: the parameters « DP (or MB) Current Level », « Time Before » and « DP Idle » are idle.
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Description of menus :Page 9•

LL Mode = Auto
- The mode Load Lock is activated and de-activated according to the current load taken in by the module DP (or MB). The current
threshold is adjustable using the parameters « DP/MB Current Level ». When the current level exceeds the threshold, the modules DP
and MB accelerate to their maximum frequency of rotation. When the current level drops below the threshold, a time delay which isadjustable in its du- ration using the parameter « Time Before », will start. As soon as the time delay's duration has elapsed, themodules DP and MB slow down to their minimum frequency of rotation.

NOTE: If the parameter « DP Idle » is configured to « Disable », the module DP runs constantly at maximum frequency of rotation.
•

LL Mode = External- The Load Lock mode is activated and de-activated depending on the digital input status « Remote Process On » which is available on
the tool interface. When the input changes to status 1, the modules DP and MB accelerate to their maximum frequency of rotation.
When the input changes to status 0, the modules DP and MB slow down to their minimum frequency of rotation.

NOTE:
When the parameter « DP Idle » is configured to « Disable », the module DP runs constantly at the maximum frequency of rotation.
The parameters « DP (or MB) Current Level » and « Time Before » are idle.
Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote Process On ».

CAUTION
The mode « Load Lock » will not work when:a. The warming up cycle has not finished.
b. The mode maintenance is activated.
c. The module MB is not controlled by a frequency inverter.

MENU 02.02 REGULATION PART 1
•
•
•
•
•

Line 4: Selection of mode.
Line 5: Pressure value in Millibars.
Line 6: Display of measured pressure in Millibars.
Line 7: Regulating coefficient P.
Line 8: Regulating coefficient I.

Description of the operation:••

MENU 02.02
REGULATION PART 1
Mode
Setting
Feedback
Coefficient P
Coefficient I

Off
5.000 mb
8.1 mb50
20Mode = Off- The regulation is de-activated.
Mode = Analog- The frequency of rotation of module DP or module MB, when present, is proportional to the current intensity applied to the analog
input 4-20 mA AI8 (pin 33 of Toolinterface connector).

NOTE:- If the module MB is not present, the frequency value of rotation of the module DP will be given by the formula ImA =16(F-Fmax)/(FmaxFmin)+20 with F = the frequency of rotation required in Hz, Fmax being the maximum frequency of rotation in Hz as defined by theparameter « DP Full Frequency » and Fmin being the minimum frequency of rotation in Hz as defined by the parameter«DP Idle Frequency».
- When the module MB is present, the frequency value of rotation of the module MB will be given by the formula ImA =16(F-Fmax)/(Fmax-Fmin)+20 with F = the frequency of rotation required in Hz, Fmax being the maximum frequency of rotation in Hz as defined by theparameter « MB Full Frequency » and Fmin being the minimum frequency of rotation in Hz as defined by the parameter«MB Idle Frequency».
- Refer to chapter « Description of MENU 04 INVERTERS SETTINGS » in order to determine the values of parameters « DP(MB) Full Frequency» and « DP(MB) Idle Frequency ».
- The parameters « Setting », « Coefficient P » and « Coefficient I » are idle.
•

Mode = Pressure- The frequency of rotation of module DP or module MB, when present, is regulated according to the pressure value which is adjustableby the parameter « Setting », according to the pressure measured in the chamber with the help of a pressure sensor connected to theanalog input 4-20mA AI8 (pin 33 of Tool interface connector) and the regulating parameters « Coefficient P » and « Coefficient I ».

NOTE: Refer to paragraph « MENU 02.02 REGULATION PART 2 » in order to calibrate the measurement of the pressure sensor used.

CAUTION
The mode « Regulation » will not work when:
The warming up cycle has not finished.
The mode « Maintenance » is activated.
The mode « Load Lock » is activated.
The module DP (or MB) is not monitored by a frequency inverter.

MENU 02.03 REGULATION PART 2••

Line 5: Pressure in Millibars measured by the regulating sensor when providing a current of 4 mA.
Line 7: Pressure in Millibars measured by the regulating sensor when providing a current of 20 mA.

NOTE:
Connect the pressure sensor's signal to the analog input 4-20mA AI8 (pin 4 of PID connector).
Use a sensor which is adequate with the pressure value that is to be adjusted.
Description of menus :Page 10

MENU 02.03
REGULATION PART 2
Sensor Pressurefor 4 mA
Sensor pressurefor 20 mA

1.000 mb
10.1 mb

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MENU 02.04 N2 IDLE MODE•••

Line 4: Validation of mode.
Line 6: Delay in Seconds between the start signal of « Process » phase and the opening of the dilution gas
valve.
Line 8: Delay in Seconds between the end signal of « Process » phase and the closure of the dilution gas
valve.

Description of the operation:•

MENU 02.04
N2 IDLE MODE
EnableDelay from Idle
to process
DP from Process
to IdleYes
0s
0s

Enable = Off- The mode « N2 Idle Mode » is de-activated and the dilution gas valve is constantly open.

Enable = Auto
- The mode « N2 Idle Mode » is activated.
When the pump is in « Idle » mode (modules DP and/or MB at minimum frequency of rotation), the dilution gas valve is closed. When the startsignal of « Process » phase is detected, the modules DP and MB begin to accelerate and the time delay, which is adjustable in its duration using
the parameter « Delay from Idle to Process », will start. As soon as the duration of the time delay has elapsed, the dilution gas valve opens.
When the end signal of « Process » phase is detected, the modules DP and MB begin to slow down and the time delay, which is adjustable in its
duration using the parameter « Delay from Process to Idle » will start. As soon as the duration of the time delay has elapsed, the dilution gas
valve closes.
••

Enable = Extern- The N2 sol valve's control is carried out by means of the digital input « N2 Valve On » available on the tool interface. The passage of 0 to
1 in the digital input « N2 Valve On » open the valve whereas the passage of 1 to 0 of the digital input « N2 Valve On » triggers the valve
to close.

NOTE: Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « N2 Valve On ».

CAUTION
The mode « N2 Idle Mode » will not work when:a. The warming up cycle has not finished.
b. The mode « Maintenance » is activated.
c. The mode « Load Lock » is de-activated.
d. The gas dilution valve is not installed.

MENU 02.05 INVERTERS IDLE MODE•••

Line 4: Validation of mode.
Line 6: Delay in Seconds between the start signal of « Process » phase and the acceleration of modules DP
and MB.
Line 8: Delay in Seconds between the end signal of « Process » phase and the slowing down of modules DP
and MB.

Description of the operation :•MENU 02.05
INVERTERS IDLE MODE
EnableDelay from Idle
to process
DP from Process
to IdleYes
0s
0s

Enable = No
- The mode « Inverters Idle Mode » is de-activated.

Enable = Yes- The mode « Inverters Idle Mode » is activated.
When the start signal of « Process » phase is detected, the time delay, which is adjustable in its duration using the parameter « Delay from Idle
to Process », will start. As soon as the time delay's duration has elapsed, the modules DP and MB begin to accelerate. When the end signal of «Process » phase is detected, the time delay, which is adjustable in its duration using the parameter « Delay from Process to Idle », will start. As
soon as the time delay's duration has elapsed, the modules DP and MB begin to slow down.
•

CAUTION
The mode « Inverters Idle Mode » will not work when:a. The warming up cycle has not finished.
b. The mode « Maintenance » is activated.
c. The mode « Load Lock » is de-activated.

MENU 02.06 GATE-SOFT VALVES••••Line 4: Configuration of the « Gate valve ».
Line 5: Configuration of the « Soft valve ».
Line 6: Duration in Seconds of the « Soft valve » opening.
Line 7: Delay in Seconds of monitoring the opening of « Gate valve » and « Soft valve ».

Description of the operation:

MENU 02.06
GATE-SOFT VALVESGVSVSV Open Time
Warning Time

Yes-Wired
None
30 s
5s

•

GV = None (respectively SV = None)- The « Gate valve » (respectively the « Soft Valve ») is not installed or is installed but not controlled by the pump.

•

GV = Yes-Wired (respectively SV = Yes-Wired)- The « Gate valve » (respectively the « Soft Valve ») is installed and completely controlled by the pump. The digital output « Open Gate
Valve » (respectively « Open Soft Valve ») available on the tool interface, allows to open and close the valve. The digital input « Gate
Valve Open » (respectively « Soft Valve Open ») available on the tool interface, allows to know the open or closed status of the valve.

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Description of menus :Page 11•

GV = Yes-Not Wired (respectively SV = Yes-Not Wired)- The « Gate valve » (respectively the « Soft Valve ») is installed and partially controlled by the pump. The digital output Open Gate Valve »(respectively « Open Soft Valve ») available on the tool interface allows to open and close the valve. There is no digital input « Gate
Valve Open » (respectively « Soft Valve Open ») available on the tool interface that allows to know the open or closed status of the valve.

Configuration examples:• GV = Yes-Wired, SV = Yes-Wired (« Gate Valve » and « Soft Valve » are completely controlled by the pump.
When the start signal of « Process » phase is detected, the « Soft Valve » opens and the time delay, which is adjustable in its duration using theparameter « SV Open Time », will start. As soon as the time delay's duration has elapsed, the « Soft Valve » closes and the « Gate Valve » opens.
When the end signal of « Process » phase is detected, the « Gate Valve » closes. At the same time, a time delay, which is adjustable in its
duration using the parameter « Warning Time » will start as soon as the « Gate Valve » (respectively the « Soft Valve ») opens. If, as soon as thetime delay's duration has elapsed, the open status of the « Gate valve » (respectively the « Soft Valve ») has not been registered on the digital
input « Gate Valve Open » (respectively « Soft Valve Open ») on the tool interface, the warning « Gate valve Time-out » (respectively « Soft Valve
Time-out ») is displayed on the handpad.
• GV = Yes-Not Wired, SV = None (« Gate Valve » is partially controlled by the pump and « Soft Valve » is not installed).
When the start signal of « Process » phase is detected, the « Gate Valve » opens. When the end signal of « Process » phase is detected, the «Gate Valve » closes. The parameters « SV Open Time » and « Warning Time » are idle.
NOTE:
It is possible to communicate to the « Tool » the status of the « Gate Valve » (respectively the « Soft valve ») by using the digital output« Gate Valve Open » (respectively « Soft Valve Open ») available on the tool interface.
Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the input configurations for « Gate Valve Open », « Soft Valve Open » andoutput configurations for « Open Gate valve », « Open Soft Valve », « Gate Valve Open », « Soft Valve open ».

CAUTIONThe « Gate Valve » (respectively the « Soft Valve ») is closed when:a. The warming up cycle has not finished.
b. The mode « Purge » is activated.
c. The mode « Antilock » is activated.
d. The pump is in « Idle Mode ».

MENU 02.07 ANTILOCK MODE••••

Line 4: Validation of mode.
Line 5: Duration of the pump's stop time in Seconds.
Line 6: Duration of the pump's rotation time in Seconds.
Line 7: Temperature of end of mode in degrees centigrade.

Description of the operation:

MENU 02.07
ANTILOCK MODE
EnableStop Time
Start Time
Temp. Level

Yes
600 s
30 s
50 oC

Enable = No
- The « Antilock » mode is de-activated.
• Enable = Yes- The « Antilock » mode is activated.
Use of this mode prevents sticking of the screws to the cylinder when the pump is cooling down. When the pump is operated in mode « Local »a brief pressing of the « Stop » button starts the cycle, displayed by the flashing of the LED « Purge ». When present, the module MB is stopped,the LED « MB run » goes out, the LED « DP run » remains on. The module DP is alternatively stopped for the adjustable duration of parameter «Stop Time » and started for the adjustable duration of parameter « Start Time » until the temperature of module DP is inferior to thetemperature given by the parameter « Temp. Level ». The pump is then completely stopped, the LEDs « DP run » and « Purge » go out.
•

NOTE:
a. When present, the dilution gas valve is open when the pump rotates.
b. In mode « Remote 1 », the passage of 1 to 0 in the digital input « Remote Start Pump », available on the tool interface, triggers the startof the mode « Antilock ».
c. In mode « Remote 2 », the passage of 1 to 0 in the digital input « Remote Stop Pump », available on the tool interface, triggers the start ofthe mode « Antilock ».
d. Refer to chapter « Description of MENU 05 COMMUNICATION » for the selection and the description of mode « Remote 1 » or mode « Remote 2 ».
e. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the inputs « Remote Start Pump » and « Remote-Stop Pump ».

MENU 02.08 OPTIONS PART 1
•
•
•
•
•

Line 4: Validation of the presence of the external heater.
Line 5: Cancellation of the operation of the buzzer.
Line 6: Cancellation of the purge cycle.
Line 7: Cancellation of the dilution gas alarm.
Line 8: Validation of WZ 2000 module for DS 3010 .

Description of the operation:•

MENU 02.08
OPTIONS PART 1
External Heater
Buzzer Disable
Purge Disable
N2 Alarm Disable
WZ 2000 Apply

No
No
No
No
No

External Heater = No
- The start of the external heater is not monitored by the pump.

Description of menus :Page 12Busch PLC 2.0 – Busch LCD
0870758077_-0002_en•External Heater = Yes- The start of the external heater is monitored by the pump. If the external heater's “started” status has not been registered in the digital
input « External Heater On » on the tool interface while the pump is in operation, the warning « External Heater Time-out » is displayedon the handpad.

NOTE: Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « External Heater On ».
•Buzzer Disable = No
- The operation of the buzzer in case of an alarm or a warning is activated.

•

Buzzer Disable = Yes- The operation of the buzzer in case of an alarm or a warning is de-activated.

•

Purge Disable = No
- The activation of the purge cycle is authorized.

•

Purge Disable = Yes- The activation of the purge cycle is not authorized.

•

N2 Alarm Disable = No
- The flow level of the dilution gas is monitored.

•

N2 Alarm Disable = Yes- The flow level of the dilution gas is not monitored.

•

WZ 2000 Apply = No
- Apply WZ 2001 parameter for DS 3010•

WZ 2000 Apply = Yes- Apply WZ 2000 parameter for DS 3010

MENU 02.09 OPTIONS PART 2••

Line 5: Validation of the presence of the heater at the outlet.
Line 6: Validation of « Remote 3 » operation.

Description of the operation:•

Exhaust Heater Enable = No
- The start of the outlet heater is not controlled by the pump.

•

External Heater = Yes- The start of the outlet heater is controlled by the pump and started as soon as the pump is started-up.

•

Remote 3 Enable = No
- Use of mode « Remote 3 » is not authorized.

•

Remote 3 Enable = Yes- Use of mode « Remote 3 » is authorized.

MENU 02.09
OPTIONS PART 2
ExhaustHeater Enable
Remote 3 Enable

No
No

NOTE: Refer to chapter « Description of MENU 05 COMMUNICATION » for the selection and the description of mode « Remote 3 ».

MENU 02.10 OPTIONS PART 3••

Line 4: Validation of reset integration power consumption value.
Line 5: Validation of reset integration N2 consumption value.

Description of the operation:•

Int . power Reset = Off- Deactivation of reset function.

•

Int . power Reset = Start- Activation of reset function.

•

Int . N2 Reset = Off- Deactivation of reset function.

•

Int . N2 Reset = Start- Activation of reset function.

MENU 02.10
OPTIONS PART 2
Int . Power Reset
Int . N2 Reset

Off
Off

NOTE: Refer to chapter « Summary3 page » for the selection and the description of « Int . Power » and « Int . N2 ».

MENU 02.11 MAXIMUM FLOW••Line 4: Maximum cooling water flow.
Line 5: Maximum barrier and dilution gas flow.

MENU 02.11
MAXIMUM FLOW
Wrg H2O
Wrg N2

5 Lpm
50 LpmDescription of the operation:•

When the cooling water flow (respectively the barrier and dilution gas flow) exceeds the adjustable value using the parameter « Wrg H2O »(respectively « Wrg N2 »), the warning « H2O Flow Too High » (respectively N2 Flow Too High ») is displayed on the handpad.

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Description of menus :Page 13

MENU 02.12 REMOTE OFF DELAY TIME••

Line 4: Validation of mode.
Line 5: Duration of the mode in Seconds.

Description of the operation:

MENU 02.12
REMOTE OFF DELAY TIME
Apply
Delay Time

Off
10 s

Apply = Off- The mode « REMOTE OFF DELAY TIME » is deactivate.
The MB's control is carried out by means of the digital input « Remote MB On » available on the tool interface. The passage of 0 to 1 in thedigital input « Remote MB On » starts the MB, whereas the passage of 1 to 0 of the digital input « Remote MB On » triggers the pumps to stop.
•

Apply = Yes- The mode « REMOTE OFF DELAY TIME » is activate.
The MB's control is carried out by means of the digital input « Remote MB On » available on the tool interface. The passage of 0 to 1 in thedigital input « Remote MB On » starts the MB as soon as the time delay's duration has elapsed, whereas the passage of 1 to 0 of the digital
input « Remote MB On » triggers the pumps to stop.
•

NOTE:
a. This function only works when passage of 0 to 1 in the digital input « Remote MB On Enable».
b. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote MB On » and « Remote MB On« Enable ».

MENU 02.13 INVERTER DRIVEN DP (Optional)••

Line 4: Selection of the mode.
Line 5: Duration of the mode in Seconds.

MENU 02.13
INVERTER DRIVEN DP
Control ModeDP Idle Time

Off
0s

Description of the operation:

Control Mode = Off- The mode « INVERTER DRIVEN DP » is deactivated.
The module DP, when DP inverter present, operate constantly at maximum frequency of rotation.
•

Control Mode = Auto
- Case 1 = Load lock in menu 02.01 is Auto.
The mode « INVERTER DRIVEN DP » is activated and deactivated according to the current load taken in by the module DP(or MB). The current
threshold is adjustable using the parameters « DP/MB Current Level in menu 02.01 ». When the current level exceeds the threshold, themodule MB accelerate to maximum frequency of rotation. When the current level drops below the threshold, a time delay which is adjustablein its duration using the parameter « Time Before in menu 02.01 », will start. As soon as the time delay's duration has elapsed, the modules DP
and MB slow down to their minimum frequency of rotation. When the modules DP and MB start to slow down frequency of rotation, a timedelay which is adjustable in its duration using the parameter « DP Idle Time in menu 02.13 », will start. As soon as the time delay's duration has
elapsed, the module DP accelerate to maximum frequency of rotation.
•- Case 2 = Load lock in menu 02.01 is Extern.
The « INVERTER DRIVEN DP » mode is activated and deactivated depending on the digital input status « Remote Process On » which is available
on the tool interface. When the input changes to status 1, the module MB accelerate to maximum frequency of rotation. When the inputchanges to status 0, the modules DP and MB slow down to their minimum frequency of rotation. When the modules DP and MB start to slow
down frequency of rotation, a time delay which is adjustable in its duration using the parameter « DP Idle Time in menu « 02.13 », will start. As
soon as the time delay's duration has elapsed, the module DP accelerate to maximum frequency of rotation.
Control Mode = External- Case 1 = Load lock in menu 02.01 is Auto.
The « INVERTER DRIVEN DP » mode is activated and deactivated depending on the digital input status « Remote Process On » which is available
on the tool interface. When the input changes to status 1, the module DP accelerate to maximum frequency of rotation. When the inputchanges to status 0, the module DP slow down to minimum frequency of rotation.
The module MB is controlled by according to the current load taken in by the module DP(or MB). The current threshold is adjustable using theparameters « DP/MB Current Level in menu 02.01 ». When the current level exceeds the threshold, the module MB accelerate to maximum
frequency of rotation. When the current level drops below the threshold, a time delay which is adjustable in its duration using the parameter« Time Before in menu 02.01 », will start. As soon as the time delay's duration has elapsed, the module MB slow down to their minimum
frequency of rotation.
•- Case 2 = Load lock in menu 02.01 is Extern.
The « INVERTER DRIVEN DP » mode is activated and deactivated depending on the digital input status « Remote Process On » which is available
on the tool interface. When the input changes to status 1, the modules DP and MB accelerate to their maximum frequency of rotation. Whenthe input changes to status 0, the modules DP and MB slow down to their minimum frequency of rotation.
NOTE:
a. This function only works when apply option code in menu 03.01.
b. Only control DP frequency of rotation.
c. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote Process On ».

Description of menus :Page 14

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CAUTION
The mode « INVERTER DRIVEN DP » will not work when:a. The warming up cycle has not finished.
b. The mode maintenance is activated. (except external mode in menu 02.13)
c. The module DP is not controlled by a frequency inverter.

MENU 02.14 BUSCH HEATING JACKET (Optional)
•
•
•
•
•

Line 4: Validation of the « BUSCH HEATING JACKET ».
Line 5: Operating temperature of heating jacket.
Line 6: Low limit level for heating jacket temperature.
Line 7: High limit level for heating jacket temperature.
Line 8: the maximum authorized duration in Seconds for Low warning

Description of the operation:•

MENU 02.14
BUSCH HEATING JACKETDisable200.0 oC
190.0 oC
210.0 oC
50 s

Set Value
Low Warn
High Warn
Delay Time

Mode = Disable- The mode « BUSCH HEATING JACKET » is deactivated.

Mode = Enable- The mode « BUSCH HEATING JACKET » is activated.
The temperature of heating jacket is controlled by set value. When the temperature of heating jacket lower than the level defined by theparameter « Low warn », the time delay, which is adjustable in its duration using the parameter « Delay time », is started. The alarm « Heat
Jacket Too Low » is displayed on the handpad, when the time delay's duration has elapsed.
When the temperature of heating jacket exceeds the level defined by the parameter « High warn », the time delay of 100sec is started. The
alarm « Heat Jacket Too High » is displayed on the handpad, when the time delay's duration has elapsed.
•

NOTE:
Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
a. This function only works when apply option code in menu 03.01.
b. Need to install devices.

MENU 02.15 DP4 CONTROL OPTION (Optional)••

Line 4: Validation of the DP 4 activation.
Line 5: Validation of the DP4 run command.

Description of the operation:•

DP4 Power On = No
- DP4 is deactivated.

•

DP4 Power On = Yes- DP4 is activated.

•

DP4 Start Run = No
- DP4 stop operation.

•

DP4 Start Run = Yes- DP4 start operation.

MENU 02.15
DP4 CONTROL OPTION
DP4 Power On
DP4 Start Run

No
No

NOTE:
a. This function only works when apply option code in menu 03.01.
b. There must be installed a gate valve at inlet of DP4.
c. The gate valve must be opened after the DP4 is operated.

MENU 02.16 AUTO RESTART FUNCTION (Optional)••

Line 4: Validation of the « AUTO RESTART FUNCTION ».
Line 5: Duration of the « AUTO RESTART FUNCTION » mode for activation in minutes.

Description of the operation:•

Mode : Disable- The « AUTO RESTART FUNCTION » is deactivated.

MENU 02.16
AUTO RESTART FUNCTION
Waiting Time

Disable3 minMode : Enable- The « AUTO RESTART FUNCTION » is activated.
When the pump power is cut off due to a power failure without normal stopping during pump operation, the pump automatically operates
when power is restored within the parameter « Waiting Time ».
•NOTE:This function only works when apply option code in menu 03.01.

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Description of menus :Page 15

Description of MENU 03 PARAMETERS SETTINGS
Access to the sub menus described below is subject to prior entry of a password.

NOTE: entry of password.
a. Press the OK button to select the password to be entered.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value ofthe password.
d. Press the OK button to save the entry of the password.
e. Press the button « Down arrow » to enter the first sub menu. When the password is incorrect this lastoperation is not possible.

MENU 03
PARAMETERS SETTINGSENTER PASSWORD

0

The buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.
NOTE: modification of a parameter.
a. Press the OK button as many times as necessary to select the parameter to be modified.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value of the parameter.
d. Press the OK button to save the parameter's modification.

MENU 03.01 PUMP SELECTION
•
•
•
•
•

Line 4: Selection of type, number and version of the pump.
Line 5: Selection of power supply voltage.
Line 6: Selection of tantal coating of module.
Line 7: Selection of options.
Line 8: Validation of initialization of the default values.

MENU 03.01
PUMP SELECTION
Type
Voltage
Coating
Option CodeInit Values

DS 1000 E
208 V
None
00000000
Done

Select the parameters « Init Values » = « Init » when all parameters concerning the definition of the pump are established. When the selected
pump does not exist in the library, the parameter « Init Values » switches to the value « No Valid » and the LED « Power » goes out. When theselected pump exists in the library, the parameter « Init Values » switches to the value « Done », the LED « Power » goes on and all parameters
are automatically initialized in their default value, including the process parameters and the parameters relating to the frequency inverters.
NOTE:
The pump's initialization is not possible when the pump has not stopped. If the values of certain parameters must be different from thedefault values, they must be modified manually. Use the file « Definition of options » to inform on parameter « Option Code »MENU 03.02 TIMERS
•
•
•
•
•

Line 4: Duration of purge cycle in Seconds.
Line 5: Duration of « Cold Start » cycle in Seconds.
Line 6: Duration of starting time delay for module MB in Seconds.
Line 7: Duration of stop time delay for module DP in Seconds.
Line 8: Duration of monitoring delay for the pressure switch at the inlet of module MB in Seconds.

Description of the operation:•

MENU 03.02
TIMERS
Purge Time
Cold Start
MB On Delay
MB Off Delay
MB Inlet Pres.

1800 s
900 s
30 s
60 s
0s

Purge Time: when the pump is operating in « Local » mode, briefly pressing the « Stop » button starts the cycle, signaled by the LED « Purge» which will light. The pump is kept rotating until the time delay, which is adjustable in its duration using the parameter « Purge Time », haselapsed. The pump is then completely stopped, the LEDs « DP run », « MB run » and « Purge » go out.

NOTE:
a. Activation of the purge cycle is not authorized when the cycle « Antilock » is selected. Refer to paragraph « MENU 02.07 ANTILOCK » formodification.
b. Activation of the purge cycle is not authorized when the parameter « Purge Disable » = 1. Refer to paragraph « MENU 02.08 OPTIONSPART 1 » on how to modify this parameter.
c. When present, the dilution gas valve is open when the pump rotates.
d. When the purge cycle is under way, briefly pressing the « Start » button will cancel the cycle.
e. The purge cycle is not possible if the starting and stopping of the pump is carried out in « Remote » mode.
•

Cold Start: the cycle « Cold Start » is used to warm up the pump when the temperature of module DP is lower than 75 °C. During operationin mode « Local », briefly pressing the « Start » button will start the cycle, displayed by the flashing of the LED « Warning ». The cycle
continues until the time delay, which is adjustable in its duration using the parameter « Cold Start », has elapsed or until the temperature ofmodule DP has reached 75 °C. The pump is then ready for production and the LED « Warning » goes out.

NOTE:
a. Depending on the type of pump, a longer pressing of the « Start » button will allow to shorten the cycle « Cold Start », irrespective of thetemperature of module DP.
b. Depending on the type of pump, an incompressible fixed time delay can be imposed during the « Cold Start » cycle.
••

MB On Delay: when the pumps starts, module DP is triggered into rotation and the time delay, which is adjustable in its duration using theparameter « MB On Delay », is started. As soon as the time delay's duration has elapsed, the module MB is triggered into rotation.
MB Off Delay: when the pump stops, the LED « DP run » flashes, the module MB is stopped and the time delay, which is adjustable in its
duration using the parameter « MB Off Delay », is started. As soon as the time delay's duration has elapsed, the module DP is stopped andthe LED « DP run » goes out.

NOTE: When the pump is not equipped with a module DP, the time delay is reduced to 2 seconds.
Description of menus :Page 16

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•MB Inlet Pres.: when the pump starts, the module DP is triggered into rotation and the time delay, which is adjustable in its duration using
the parameter « MB Inlet Pres.», is started. As soon as the time delay's duration has elapsed, the status of the digital input « MB Inlet
Pressure » is checked: if the pressure at the inlet of module MB is too high, the alarm « MB Inlet Pressure Too High » is displayed on thehandpad.

NOTE: When the pump is not equipped with a module MB, or when the module MB is controlled by a frequency inverter, the parameter « MBInlet Pres. » is idle, because there is no pressure switch at the inlet to control the pressure of module MB.

MENU 03.03 DP CURRENT••••

Line 4: First control level in Amperes for current absorbed by the motor of module DP and maximum
duration authorized in Seconds.
Line 5: Second control level in Amperes for current absorbed by the motor of module DP and maximum
duration authorized in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: maximum duration authorized in Seconds for DP module.

MENU 03.03
DP CURRENT
Wrg
21.0 AArg
22.0 A
Alr Function
2nd Alarm Time

Time
Time

60 s
10 s
EMO
0s

Description of the operation:-

Management of the first control level: when the current absorbed by the motor of module DP exceeds the level defined by parameter « Wrg», the time delay, which is adjustable in its duration using the parameter « Time », is started. The warning « DP Current Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Management of the second control level: when the current absorbed by the motor of module DP exceeds the level defined by parameter «Alr », the time delay, which is adjustable in its duration using the parameter « Time », is started. The alarm « DP Current Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Operation of the alarm by default: EMO
Management of the first control level: when the current absorbed by the motor of module DP exceeds the level defined by parameter « Wrg» and the Wrg time delay’s duration has elapsed, the time delay, which is adjustable in its duration using the parameter « 2nd Alarm Time »,is started. The alarm « DP Overload Too long » is displayed on the handpad when time delay's duration has elapsed. (Only apply BC 0600 F)--

NOTE: Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.

MENU 03.04 MB CURRENT•••

Line 4: First control level in Amperes for current absorbed by the motor of module MB and maximum
authorized duration in Seconds.
Line 5: Second control level in Amperes for current absorbed by the motor of module MB and maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.

MENU 03.04
MB CURRENT
Wrg
21.0 AArg
22.0 A
Alr Function

Time
Time

60 s
10 s
Stop MB

Description of the operation:-

Management of the first control level: when the current absorbed by the motor of module MB exceeds the level defined by the parameter «Wrg », the time delay, which is adjustable in its duration using the parameter « Time », is started. The warning « MB Current Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Management of the second control level: when the current absorbed by the motor of module MB exceeds the level defined by theparameter « Alr », the time delay, which is adjustable in its duration using the parameter « Time », is started. The alarm « MB Current Too
High » is displayed on the handpad when the time delay's duration has elapsed.
Operation of the alarm by default: Stop MB--

NOTE: Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.

MENU 03.05 DP OVERPRESSURE
•
•
•
•
•
-

-

-

Line 4: First control level for overpressure measured at the pump's outlet in Millibars and maximum
authorized duration in Seconds.
Line 5: Second control level for overpressure measured at the pump's outlet in Millibars and maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: Minimum DP overpressure valve (used for sensor failure detection).
Line 8: Select type of installed sensor.

MENU 03.05
DP OVERPRESSURE
Wrg
100 mbTime
5s
Arg
200 mbTime
10 s
Alr Function
None
Min Pressure
0 mb
Range Sensor
0 - 1.6 bar

Description of the operation:

Management of the first control level: if the overpressure measured at the pump's outlet exceeds the level defined by the parameter « Wrg», the time delay, which is adjustable in its duration using the parameter « Time », is started. The warning « DP Overpressure Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Management of the second control level: if the overpressure measured at the pump's outlet exceeds the level defined by the parameter «Alr », the time delay, which is adjustable in its duration using the parameter « Time », is started. The alarm « DP Overpressure Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Operation of the alarm by default: None
Default sensor type: 0 – 1.6 bar

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the overpressure is not analog, the parameters « Wrg » and « Alr » are idle.

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Description of menus :Page 17

MENU 03.06 H2O Flow

MENU 03.06•

H2O Flow
Wrg
2.0 L
Arg
1.5 L
Alr Function••

Line 4: First control level for the pump cooling water flow in Liters per Minute and maximum authorized
duration in Seconds.
Line 5: Second control level for the pump cooling water flow in Liters per Minute and maximum authorized
duration in Seconds.
Line 6: Operation to be executed in case of an alarm.

Time
Time

300 s
180 s
EMO

Description of the operation:---

Management of the first control level: if the pump's cooling water flow is lower than the level defined by the parameter « Wrg », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The warning « H2O Flow Too Low » is displayed on thehandpad when the time delay's duration has elapsed.
Management of the second control level: if the pump's cooling water flow is lower than the level defined by the parameter « Alr », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The alarm « H2O Flow Too Low » is displayed on thehandpad when the time delay's duration has elapsed.
Operation of the alarm by default: EMO

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the cooling water flow is not analog, the parameters « Wrg » and « Alr » are idle.

MENU 03.07 N2 Flow

MENU 03.07•

N2 Flow
Wrg
5.0 L
Arg
2.5 L
Alr Function
Range N2•••

Line 4: First control level for the pump's dilution gas flow in Liters per Minute and maximum authorized
duration in Seconds.
Line 5: Second control level for the pump's dilution gas flow in Liters per Minute and maximum authorized
duration in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: Select type of installed sensor.

Time
Time

30 s
60 s
None
2 – 200 L

Description of the operation:---

Management of the first control level: if the pump's dilution gas flow is lower than the level defined by the parameter « Wrg », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The warning « N2 Flow Too Low » is displayed on thehandpad when the time delay's duration has elapsed.
Management of the second control level: if the pump's dilution gas flow is lower than the level defined by the parameter « Alr », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The alarm «N2 Flow Too Low » is displayed on thehandpad when the time delay's duration has elapsed.
Operation of the alarm by default: None
Default sensor type: According installed sensor type.

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the parameter « N2 Alarm Disable = Yes », the dilution gas flow is not monitored. See paragraph « MENU 02.08 OPTIONS PART 1 » on
how to modify this parameter.
c. If the function « N2 IDLE MODE » is used, the dilution gas flow is not monitored in « Idle » mode. See paragraph «MENU 02.04 N2 IDLEMODE » to modify this function.
d. If the sensor used to measure the dilution gas flow is not analog, the parameters « Wrg » and « Alr » are idle.

MENU 03.08 DP TEMPERATURE••••

Line 4: First control level for the temperature of module DP in degrees centigrade and the maximum
authorized duration in Seconds.
Line 5: Second control level for the temperature of module DP in degrees centigrade and the maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: Select type of installed sensor.

MENU 03.08
DP TEMPERATURE
Wrg
110 oCArg
130 oC
Alr Function
Range PT100

Time
Time

180 s
180 s
EMO
0 – 200 oC

Description of the operation:---

Management of the first control level: if the temperature of module DP exceeds the level defined by the parameter « Wrg », the time delay,
which is adjustable in its duration using the parameter « Time », is started. The warning « DP Temperature Too High » is displayed on thehandpad when the time delay's duration has elapsed.
Management of the second control level: if the temperature of module DP exceeds the level defined by the parameter « Alr », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The alarm « DP Temperature Too High » is displayed on
the hand- pad when the time delay's duration has elapsed.
Operation of the alarm by default: EMO
Default sensor type: 0 – 200 oC

NOTE: Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.

MENU 03.09 MB TEMPERATURE

MENU 03.09•

MB TEMPERATURE
Wrg
100 oCArg
120 oC
Alr Function
Range PT100•••

Line 4: First control level for the temperature of module MB in degrees centigrade and the maximum
authorized duration in Seconds.
Line 5: Second control level for the temperature of module MB in degrees centigrade and the maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: Select type of installed sensor.

Description of menus :Page 18

Time
Time

180 s
180 s
MB Stop0 – 200 oC

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Description of the operation:---

Management of the first control level: if the temperature of module MB exceeds the level defined by the parameter « Wrg », the time delay,
which is adjustable in its duration using the parameter « Time », is started. The warning « MB Temperature Too High » is displayed on thehandpad when the time delay's duration has elapsed.
Management of the second control level: if the temperature of module MB exceeds the level defined by the parameter « Alr », the timedelay, which is adjustable in its duration using the parameter « Time », is started. The alarm « MB Temperature Too High » is displayed on
the hand- pad when the time delay's duration has elapsed.
Operation of the alarm by default: Stop MB
Default sensor type: 0 – 200 oC

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the temperature of module MB is not installed, the parameters « Wrg », « Alr », « Time » and « Alr Function » are idle.

MENU 03.10 DP MOTOR TEMPERATURE•••

Line 4: Maximum authorized duration in Seconds of the first control level for the temperatureof the motor of module DP.
Line 5: Maximum authorized duration in Seconds of the second control level for the temperatureof the motor of module DP.
Line 6: Operation to be executed in case of an alarm.

MENU 03.10
DP MOTOR TEMPERATURE
Wrg Time
Arg Time
Alr Function

30 s
60 s
EMO

Description of the operation:---

Management of the first control level: if the temperature of the motor of module DP is too high, the time delay, which is adjustable in its
duration using the parameter « Wrg Time », is started. The warning « DP Motor Temperature Too High » is displayed on the handpad when
the time delay's duration has elapsed.
Management of the second control level: if the temperature of the motor of module DP is too high, the time delay, which is adjustable in its
duration using the parameter « Alr Time », is started. The alarm « DP Motor Temperature Too High » is displayed on the handpad when thetime delay's duration has elapsed.
Operation of the alarm by default: EMO

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the temperature of the motor of module DP is not installed, the parameters « Wrg Time », « Alr Time» and« Alr Function » are idle.

MENU 03.11 DP OIL TEMPERATURE

MENU 03.11•

DP OIL TEMPERATURE
Wrg Time
Arg Time
Alr Function••

Line 4: Maximum authorized duration in Seconds of the first control level for the oil temperatureof module DP.
Line 5: Maximum authorized duration in Seconds of the second control level for the oil temperatureof module DP.
Line 6: Operation to be executed in case of an alarm.

30 s
60 s
None

Description of the operation:---

Management of the first control level: if the oil temperature of module DP is too high, the time delay, which is adjustable in its duration
using the parameter « Wrg Time », is started. The warning « DP Oil Temperature Too High » is displayed on the handpad when the timedelay's duration has elapsed.
Management of the second control level: if the oil temperature of module DP is too high, the time delay, which is adjustable in its duration
using the parameter « Alr Time », is started. The alarm « DP Oil Temperature Too High » is displayed on the handpad when the time delay's
duration has elapsed.
Operation of the alarm by default: None

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the oil temperature of module DP is not installed, the parameters « Wrg Time », « Alr Time» and « AlrFunction » are idle.

MENU 03.12 DP OIL LEVEL•••Line 4: Maximum authorized duration in Seconds of the first control level for oil level of module DP.
Line 5: Maximum authorized duration in Seconds of the second control level for oil level of module DP.
Line 6: Operation to be executed in case of an alarm.

MENU 03.12
DP OIL LEVEL
Wrg Time
Arg Time
Alr Function

60 s
180 s
None

Description of the operation:

-

-

-

Management of the first control level: if the oil level of module DP is too low, the time delay, which is adjustable in its duration using thepara- meter « Wrg Time », is started. The warning « DP Oil Level Too Low » is displayed on the handpad when the time delay's duration has
elapsed.
Management of the second control level: if the oil level of module DP is too low, the time delay, which is adjustable in its duration using theparameter « Alr Time », is started. The alarm « DP Oil Level Too Low » is displayed on the handpad when the time delay's duration has
elapsed.
Operation of the alarm by default: None

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Description of menus :Page 19

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the oil level of module DP is not installed, the parameters «Wrg Time», «Alr Time» & «Alr Function» are idle.

MENU 03.13 DP GLYCOL FLOW•••Line 4: Maximum authorized duration in Seconds of the first control level for the pump's cooling liquid flow.
Line 5: Maximum authorized duration in Seconds of second control level for the pump's cooling liquid flow.
Line 6: Operation to be executed in case of an alarm.

MENU 03.13
DP GLYCOL FLOW
Wrg Time
Arg Time
Alr Function

60 s
180 s
None

Description of the operation:---

Management of the first control level: if the pump's cooling liquid flow is too low, the time delay, which is adjustable in its duration using
the parameter « Wrg Time », is started. The warning « DP Glycol Flow Too Low » is displayed on the handpad when the time delay's
duration has elapsed.
Management of the second control level: if the pump's cooling liquid flow is too low, the time delay, which is adjustable in its duration
using the parameter « Alr Time », is started. The alarm « DP Glycol Flow Too Low » is displayed on the handpad when the time delay's
duration has elapsed.
Operation of the alarm by default: None

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the pump's cooling liquid flow is not installed, the parameters « Wrg Time », « Alr Time» and « AlrFunction » are idle.

MENU 03.14 DP GLYCOL TEMPERATURE•••

Line 4: Maximum authorized duration in Seconds of the first control level for the pump's cooling liquid
temperature.
Line 5: Maximum authorized duration in Seconds of the second control level for the pump's cooling liquid
temperature.
Line 6: Operation to be executed in case of an alarm.

MENU 03.14
DP GLYCOL TEMPERATURE
Wrg Time
Arg Time
Alr Function

60 s
180 s
None

Description of the operation:---

Management of the first control level: if the pump's cooling liquid temperature is too high, the time delay, which is adjustable in its
duration using the parameter « Wrg Time », is started. The warning « DP Glycol Temperature Too High » is displayed on the handpad when
the time delay's duration has elapsed.
Management of the second control level: if the pump's cooling liquid temperature is too high, the time delay, which is adjustable in its
duration using the parameter « Alr Time », is started. The alarm « DP Glycol Temperature Too High » is displayed on the handpad when thetime delay's duration has elapsed.
Operation of the alarm by default: None

NOTE:
a. See paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the pump's cooling liquid temperature is not installed, the parameters « Wrg Time », « Alr Time» and « AlrFunction » are idle.

MENU 03.15 MB MOTOR TEMPERATURE•••

Line 4: Maximum authorized duration in Seconds of the first control level for the temperatureof the motor of module MB.
Line 5: Maximum authorized duration in Seconds of the second control level for the temperatureof the motor of module MB.
Line 6: Operation to be executed in case of an alarm.

MENU 03.15
MB MOTOR TEMPERATURE
Wrg Time
30 s
Arg Time
60 s
Alr Function
Stop MB

Description of the operation:---

Management of the first control level: if the temperature of the motor of module MB is too high, the time delay, which is adjustable in its
duration using the parameter « Wrg Time », is started. The warning « MB Motor Temperature Too High » is displayed on the handpad when
the time delay's duration has elapsed.
Management of the second control level: if the temperature of the motor of module MB is too high, the time delay, which is adjustable inits duration using the parameter « Alr Time », is started. The alarm « MB Motor Temperature Too High » is displayed on the handpad when
the time delay's duration has elapsed.
Operation of the alarm by default: Stop MB

NOTE:
a. See paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the temperature of the motor of module MB is not installed, the parameters « Wrg Time », « Alr Time» and« Alr Function » are idle.

MENU 03.16 MB OIL TEMPERATURE•••

Line 4: Maximum authorized duration in Seconds of the first control level for the oil temperatureof module MB.
Line 5: Maximum authorized duration in Seconds of the second control level for the oil temperatureof module MB.
Line 6: Operation to be executed in case of an alarm.

Description of menus :Page 20MENU 03.16
MB OIL TEMPERATURE
Wrg Time
Arg Time
Alr Function

30 s
60 s
None

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Description of the operation:---

Management of the first control level: if the oil temperature of module MB is too high, the time delay, which is adjustable in its duration
using the parameter « Wrg Time », is started. The warning « MB Oil Temperature Too High » is displayed on the handpad when the timedelay's duration has elapsed.
Management of the second control level: if the oil temperature of module MB is too high, the time delay, which is adjustable in its duration
using the parameter « Alr Time », is started. The alarm « MB Oil Temperature Too High » is displayed on the handpad when the time delay's
duration has elapsed.
Operation of the alarm by default: None

NOTE:
a. See paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the oil temperature of module MB is not installed, the parameters « Wrg Time », « Alr Time» and « AlrFunction » are idle.

MENU 03.17 N2 PRESSURE

MENU 03.17•

N2 PRESSURE
Wrg Time
Arg Time
Alr Function••

Line 4: Maximum authorized duration in Seconds of the first control level for the barrier gas pressure in thepump.
Line 5: Maximum authorized duration in Seconds of the second control level for the barrier gas pressure in
the pump.
Line 6: Operation to be executed in case of an alarm.

5s
10 s
None

Description of the operation:---

Management of the first control level: if the barrier gas pressure in the pump is too low, the time delay, which is adjustable in its duration
using the parameter « Wrg Time », is started. The warning « N2 Pressure Too Low » is displayed on the handpad when the time delay's
duration has elapsed.
Management of the second control level: if the barrier gas pressure in the pump is too low, the time delay, which is adjustable in its
duration using the parameter « Alr Time », is started. The alarm « N2 Pressure Too Low » is displayed on the handpad when the time delay's
duration has elapsed.
Operation of the alarm by default : None

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the barrier gas pressure in the pump is not installed, the parameters « Wrg Time », « Alr Time» and « AlrFunction » are idle.

MENU 03.18 DP VIBRATION•••Line 4 : First control level for vibrations of module DP in acceleration units and maximum authorized
duration in Seconds.
Line 5 : Second control level for vibrations of module DP in acceleration units and maximum authorized
duration in Seconds.
Line 6 : Operation to be executed in case of an alarm.

MENU 03.18
DP VIBRATION
Wrg
0.40 gArg
0.50 gAlr Function

Time
Time

5s
10 s
EMO

Description of the operation:

-

-

-

Managemet of the first control level: if the vibration level of module DP exceeds the level defined by the parameter « Wrg », the time delay,
which can be adjusted in its duration using the parameter « Time », is started. The warning « DP Vibration Too High » is displayed on thehandpad when the time delay's duration has elapsed.
Procedure of the second control level: if the vibration level of module DP exceeds the level defined by the parameter « Alr », the time delay,
which can be adjusted in its duration using the parameter « Time », is started. The warning « DP Vibration Too High » is displayed on thehandpad when the time delay's duration has elapsed.
Operation of the automatic alarm : EMO

NOTE: Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.

MENU 03.19 DP VESSEL PRESSURE•••

Line 4 : First control level for the pressure in the expansion vessel of DP module and maximum authorized
duration in Seconds.
Line 5 : Second control level for the pressure in the expansion vessel of DP module and maximum authorized
duration in Seconds.
Line 6 : Operation to be executed in case of an alarm.

MENU 03.19
DP VESSEL PRESSURE
Wrg Time
Arg Time
Alr Function

5s
10 s
EMO

Description of the operation:---

Management of the first control level: if the pressure in the expansion vessel of module DP is too high, the time delay, which is adjustablein its duration using the parameter « Wrg Time », is started. The warning « DP vessel pressure too high » is displayed on the handpad when
the time delay’s duration has elapsed.
Management of the second control level: if the pressure in the expansion vessel of module DP is too high, the time delay, which isadjustable in its duration using the parameter « Alr Time », is started. The warning « DP vessel pressure too high » is displayed on thehandpad when the time delay’s duration has elapsed.
Operation of the automatic alarm: EMO

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation
b. If the expansion vessel of the module DP is not installed, the parameters « Wrg Time », « Alr Time» and « Alr Function » are idle.
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Description of menus :Page 21

MENU 03.20 DP MOTOR H2O Flow••••Line 4: First control level for the DP motor’s cooling water flow in Liters per Minute and maximum authorized
duration in Seconds.
Line 5: Second control level for the DP motor’s cooling water flow in Liters per Minute and maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.

MENU 03.20
DP MOTOR H2O Flow
Wrg
5.0 L
Time
Arg
4.5 L
Time
Alr Function

300 s
180 s
EMO

Description of the operation:---

Management of the first control level: if the DP motor's cooling water flow is lower than the level defined by the parameter « Wrg », thetime delay, which is adjustable in its duration using the parameter « Time », is started. The warning « DP MOTOR H2O Too Low » isdisplayed on the handpad when the time delay's duration has elapsed.
Management of the second control level: if the DP motor's cooling water flow is lower than the level defined by the parameter « Alr », thetime delay, which is adjustable in its duration using the parameter « Time », is started. The alarm « DP MOTOR H2O Too Low » is displayedon the handpad when the time delay's duration has elapsed.
Operation of the alarm by default: EMO

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. If the sensor used to measure the cooling water flow is not analog, the parameters « Wrg » and « Alr » are idle.

MENU 03.21 SET DATE AND TIME••

Line 4: Selection of date.
Line 5: Selection of time.

MENU 03.21
SET DATE AND TIME
Date
Time

03.01.2011
12:30:00

NOTE: The modification of date and time is not registered when the pump is rotating.

MENU 03.22 MB CURRENT 2 (Optional)••••

Line 4: First control level in Amperes for current absorbed by the motor of module MB and maximum
authorized duration in Seconds.
Line 5: Second control level in Amperes for current absorbed by the motor of module MB and maximum
authorized duration in Seconds.
Line 6: Operation to be executed in case of an alarm.
Line 7: Delay time for applying the function.

MENU 03.22
MB CURRENT 2
Wrg
10.0 AArg
10.0 A
Alr Function
Apply delay

Time
Time

2s
4s
Stop MB
10 m

Description of the operation:---

Management of the first control level: when the current absorbed by the motor of module MB exceeds the level defined by the parameter «Wrg », the time delay, which is adjustable in its duration using the parameter « Time », is started. The warning « E-MB Current Too High » isdisplayed on the handpad when the time delay's duration has elapsed.
Management of the second control level: when the current absorbed by the motor of module MB exceeds the level defined by theparameter « Alr », the time delay, which is adjustable in its duration using the parameter « Time », is started. The alarm « E-MB Current Too
High » is displayed on the handpad when the time delay's duration has elapsed.
Operation of the alarm by default: Stop MB
The alarm function is applied, when « Apply delay » ’’s duration has elapsed.

NOTE:
a. Refer to paragraph « Description ALARMS/WARNINGS » for more information on the alarm operation.
b. Only allow that the page is displayed, when use a option code in menu 3.1 page.

Description of menus :Page 22

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Description of MENU 04 INVERTERS SETTINGS
Access to the sub menus described below is subject to prior entry of a password.

NOTE: entry of password.
a. Press the OK button to select the password to be entered.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value of thepassword.
d. Press the OK button to save the entry of the password.
e. Press the button « Down arrow » to enter the first sub menu. If the password is incorrect, this lastoperation is not possible.

MENU 04
INVERTERS SETTINGSENTER PASSWORD

0

The buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.
NOTE: modification of a parameter.
a. Press the OK button as many times as necessary to select the parameter to be modified.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value of the parameter.
d. Press the OK button to save the parameter's modification.

MENU 04.01 DP FREQUENCY SETTINGS••••Line 4: Selection of the maximum frequency of rotation of module DP in Hertz.
Line 5: Selection of the minimum frequency of rotation of module DP in Hertz.
Line 6: Display of the current frequency of rotation in Hertz.
Line 7: Display of the current rotational speed in Revolutions per Minute.

MENU 04.01
DP FREQUENCY SETTINGS
Full Freq.
Idle Freq.
Real Freq.
Real Speed

85.0 Hz50.0 Hz
0.0 Hz0 Rpm

NOTE: the values of frequency, rotational speed can only be displayed when the motor of module DP is controlled by a frequency inverter.

MENU 04.02 MB FREQUENCY SETTINGS
•
•
•
•
•

Line 4: Selection of the maximum frequency of rotation of module MB in Hertz.
Line 5: Selection of the minimum frequency of rotation of module MB in Hertz.
Line 6: Display of the current frequency of rotation in Hertz.
Line 7: Display of the current rotational speed in Revolutions per Minute.
Line 8: MB acceleration delay time setting. Acceleration delay can reduce power consumption

MENU 04.02
MB FREQUENCY SETTINGS
Full Freq.
Idle Freq.
Real Freq.
Real Speed
MB ACC Delay

85.0 Hz50.0 Hz
0.0 Hz0 Rpm
2.0 s

NOTE: the values of frequency, rotational speed can only be displayed when the motor of module MB is controlled by a frequency inverter.

MENU 04.03 MULTI STEP FUNCTION
•
•
•
•
•

Line 4: Validation of mode.
Line 5: Selection of the step 1 frequency of rotation of module MB in Hertz.
Line 6: Duration time of the MB’s step 1 frequency.
Line 7: Selection of the step 2 frequency of rotation of module MB in Hertz.
Line 8: Duration time of the MB’s step 2 frequency.

MENU 04.03
MULTI STEP FUNCTION
Function
Step 1
Step 1 Dwell
Step 2
Step 2 DwellOff
30.0 Hz2.0 s
50.0 Hz
3.0 s

MENU 04.04
SPEED MONITORING
DP2 Freq.
DP2 Speed
DP3 Freq.
DP3 Speed
DP4 Freq.
DP4 Speed

0.0 Hz0 Rpm
0.0 Hz0 Rpm
0.0 Hz0 Rpm

NOTE: Multi step function is to avoid damage of pump from overload.

MENU 04.04 SPEED MONITORING
•
•
•
•
•
•

Line 3: Display of the current frequency of rotation in Hertz for DP2.
Line 4: Display of the current rotational speed in Revolutions per Minute for DP2.
Line 5: Display of the current frequency of rotation in Hertz for DP3.
Line 6: Display of the current rotational speed in Revolutions per Minute for DP3.
Line 7: Display of the current frequency of rotation in Hertz for DP4.
Line 8: Display of the current rotational speed in Revolutions per Minute for DP4.

NOTE: the values of frequency, rotational speed can only be displayed when the motor of module DP is controlled by a frequency inverter.

MENU 04.05 DC VOLTAGE MONITORING
•
•
•
•
•

Line 4: Display of the current DC voltage of a frequency inverter for DP1.
Line 5: Display of the current DC voltage of a frequency inverter for DP2.
Line 6: Display of the current DC voltage of a frequency inverter for DP3.
Line 7: Display of the current DC voltage of a frequency inverter for DP4.
Line 8: Display of the current DC voltage of a frequency inverter for MB.

MENU 04.05
DC VOLTAGE MONITORING
DP1 DC Link
DP2 DC Link
DP3 DC Link
DP4 DC Link
MB DC Link

0 VDC
0 VDC
0 VDC
0 VDC
0 VDC

NOTE: the values of DC voltage can only be displayed when the motor of module DP is controlled by a frequency inverter.

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Description of menus :Page 23

Description of MENU 05 COMMUNICATIONThe buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.
NOTE: modification of a parameter.
a. Press the OK button as many times as necessary to select the parameter to be modified.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value of the parameter.
d. Press the OK button to save the parameter's modification.

MENU 05.01 REMOTE CONTROL••••Line 4: Selection of the control mode.
Line 5: Selection of the maintenance mode.
Line 6 : Manual control for opening and closing of the « Gate Valve ».
Line 7 : Manual control for opening and closing of the « Soft Valve ».

MENU 05.01
REMOTE CONTROL
Control
Maintenance
Manual GV
Manual SV

Local
Off
Close
DisableDescription of the operation:•

Control = Local- The pump's control is carried out with the help of the buttons « Start », « Stop » and « OK » in the following way :- Pressing briefly the « Start » button starts the pump in the mode « Cold Start », in the mode « Idle » or in the mode « Process »according to the temperature of module DP and the configuration of the pump's operating mode.
- Pressing the « Start » button for longer interrupts the cycle « Cold Start » under some reserves.
- Pressing briefly the « Stop » button starts the cycle « Purge » or the cycle « Antilock ». See paragraph «MENU 02.07 ANTILOCK MODE»
and paragraph « MENU 03.02 TIMERS » for more information on the cycles « Purge » or « Antilock ».
- Pressing the « Stop » button for longer stops the pump.
- Pressing briefly the button « OK » stops the buzzer where applicable.
- Pressing the button « OK » for longer clears the warnings and the alarms where applicable.

•

Control = Network- The pump's control is carried out by means of commands transmitted through the intermediate network the pump is connected to.

•Control = Remote 1- The pump's control is carried out by means of the digital input « Remote Start Pump » available on the tool interface. The passage of 0
to 1 in the digital input « Remote Start Pump » starts the pump whereas the passage of 1 to 0 of the digital input « Remote Start Pump »triggers the pumps to stop.

NOTE:
a. If the mode « Antilock » is selected, the passage of 1 to 0 in the digital input « Remote Start Pump » triggers the activation of the mode
« Antilock ». See paragraph « MENU 02.07 ANTILOCK MODE » for more information on the cycle « Antilock ».
b. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote Start Pump ».
•Control = Remote 2- The pump's control is carried out by means of the digital inputs « Remote Start Pump » and « Remote Stop Pump » available on the toolinterface. The passage of 0 to 1 in the digital input « Remote Start Pump » starts the pump whereas the passage of 1 to 0 in the digital
input « Remote Stop Pump » triggers the pump to stop.

NOTE:
a. If the « Antilock » is selected, the passage of 1 to 0 in the digital input « Remote Stop Pump » triggers the activation of the mode
« Antilock ». See paragraph « MENU 02.07 ANTILOCK MODE » for more information on the cycle « Antilock ».
b. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote Start Pump » and the input« Re- mote Stop Pump ».
•Control = Remote 3- The pump's control is carried out by means of the digital inputs « Remote DP Full Speed » and « Remote MB Full Speed » available on
the tool interface. The pump starts as soon as the mode « Remote 3 » is selected. The passage of 0 to 1 in the digital input « DP Full
Speed » triggers the acceleration of module DP up to its maximum frequency of rotation. The passage of 0 to 1 in the digital input « MB
Full Speed » triggers the acceleration of module MB up to its maximum frequency of rotation. The passage of 1 to 0 in the digital input« MB Full Speed » triggers the slowdown of module MB to its minimum frequency of rotation. The passage of 1 to 0 in the digital input« DP Full Speed » triggers the slowdown of module DP to its minimum frequency of rotation.

NOTE:
a. The mode « Remote 3 » can only be used when the parameter « Remote 3 Enable » = « Yes ».
See paragraph « MENU 02.09 OPTION PART 2 » on how to modify this parameter.
b. Select the mode « Local » and use the « Stop » button to stop the pump or to activate the cycle « Purge » or the cycle « Antilock ».
c. Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « DP Full Speed »and the input « MB Full Speed ».

CAUTION
When the control mode is « Local », this means that:a. The buttons « Start » and « Stop » are idle.
b. Pressing briefly the « OK » button stops the buzzer where applicable.
c. Pressing the « OK » button for longer clears the warnings and the alarms, where applicable, only when the pump has stopped.
d. The cycle « Purge » is not possible.
Description of menus :Page 24

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•••Maintenance = Off- The mode « Maintenance » is de-activated.
Maintenance = On
- The mode « Maintenance » is activated in mode « Local ».
Maintenance = Remote- The mode « Maintenance » is activated by the passage of 0 to 1 in the digital input « Remote Maintenance », available on the toolinterface.

NOTE: Refer to chapter « Description of MENU 08 TOOL INTERFACE » for the configuration of the input « Remote Maintenance ».

CAUTION
The mode « Maintenance » is used to empty the chambers after a period of maintenance. The frequency of rotation of module MB is reduced
so as to reduce stress on the mechanical components and to reduce noise in the room where the pump is installed.
•••

Manual GV (SV) = Disable- The opening or closing mode for the « Gate Valve » (respectively the « Soft Valve » is de-activated.
Manual GV (SV) = Open- The opening mode for the « Gate Valve » (respectively the « Soft Valve » is activated.
Manual GV (SV) = Close- The closing mode for the « Gate Valve » (respectively the « Soft Valve » is activated.

Menu 05.02 SET IP ADDRESS•••Line 4: Selection of the IP addressLine 5: Selection of the sub mask.
Line 6 : Selection of the router address.

CAUTION

MENU 05.02
SET IP ADDRESS
Addr.
129.
Subm.
255.
Gate.
0.

1.
255.
0.

8.
0.
0.

25
0
0

When several pumps are connected to one single net, they must all have a different address.

Menu 05.03 SET MODBUS RTU•••

Line 5: Selection of the RS485 Configuration.
Line 7: Selection of the RS232 Configuration.
Line 8 : Selection of the Modbus RTU address.

-

The pump provides 4 kinds of « Com set»
- 19200,N,8,2 (default)- 19200,N,8,1- 9600,N,8,2- 9600,N,8,1

MENU 05.03
SET MODBUS RTU
RS485 Configuration
Com set
RS232 Configuration
Com setModbus Address

19200,N,8,2
19200,N,8,2
0

CAUTION
When several pumps are connected to one single net, they must all have a different address.
-

Pin configuration for customer network.
RS485

RS232

Pin no.

Description

1

D+

4

D-

9

SGND

Pin no.

Description

2

RXD

3

TXD

5

GND

Description of MENU 06 LAST EVENTS
•
•
•
•
•
•

Line 1: Event number between 1 and 100.
Line 2: Date and time the event occurred.
Line 4: Warning or alarm number when applicable.
Line 5: Description of the event.
Line 7: Value read on the sensor at the time of the event where applicable.
Line 8: Authorized limit value where applicable.

Use the buttons « Down arrow » and « Up arrow » to scroll all events.
The last 100 events are stored in chronological order, number 1 being the most recent event.
•

List of events that can be stored :- « Start Pump »: date and time when the pump has been started.
- « Stop Pump »: date and time when the pump has been stopped.
- « Purge Pump »: date and time when the cycle « Purge » has been activated.
- « Antilock Pump »: date and time when the cycle « Antilock » has been activated.
- « Reset Pump »: date and time when the warnings and alarms have been cleared.
- « Power Loss »: date and time there was a power cut whilst the pump had been opera- ting.
- « Power Off »: date and time here was a power cut whilst the pump had been stopped.

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

EVENT NUMBER 01
08.12.2020

21:14:00

Start Pump

Value
Limit

0.0
0.0

EVENT NUMBER 10
08.12.2020

09:30:00

Warning 20
DP Oil Level Too Low
Value
Limit

0.0
0.0

EVENT NUMBER 15
07.12.2020

23:59:00

Alarm 44
N2 Flow Too Low
Value
Limit

2.3
5.0

Description of menus :Page 25- « Power On »: date and time power to the pump was switched on.
- The alarms: date and time when an alarm has been displayed with the value read on the sensor and the authorized limit, whereapplicable.
- The warnings: date and time when a warning has been displayed with the value read on the sensor and the authorized limit, whereapplicable.

Description of MENU 07 LAST MINUTE DATA
•
•
•
•
•
•
•

Line 1: Number of the Second between 0 and 59.
Line 3: Current in Amperes absorbed by the motor of module DP.
Line 4: Current in Ampere absorbed by the motor of module MB.
Line 5: Temperature of module DP in Degrees centigrade.
Line 6: Cooling water flow in Litres per Minute.
Line 7: Barrier or/and dilution gas flow in Litres per Minute.
Line 8: Overpressure at the outlet of module DP in Millibars.

SECOND NUMBER 10
DP Current
MB Current
DP Temp.
H2O Flow
N2 Flow
DP Overpres.

18.5 A
18.5 A
105.0 0C
2.5 Lpm
20.0 Lpm
50 mb

Use the buttons « Down arrow » and « Up arrow » to scroll all values stored every second of the previous minute, the number 0 being the lastsecond.
Storing the values begins as soon as the pump has started and continues until the start of the switch-off phase.

Description of MENU 08 TOOL INTERFACEThe buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.

MENU 08.01 INPUTS DI23 TO DI27
•
•
•
•
•

Line 4: Configuration of the digital input DI23.
Line 5: Configuration of the digital input DI24.
Line 6: Configuration of the digital input DI25.
Line 7: Configuration of the digital input DI26.
Line 8: Configuration of the digital input DI27.

MENU 08.01
INPUTS DI23 TO DI27
Remote Start Pump
Remote Process On
External Heater On
Gate Valve OpenSoft Valve Open

The tool interface provides the user with 5 digital inputs which can be configured.
• List and description of the potential operations for each digital input of the tool interface:- « Remote Start Pump »: Input used to start and stop the pump in mode « Remote 1 » or to start the pump in mode « Remote 2 ».
See paragraph « MENU 05.01 REMOTE CONTROL » for more information on the mode « Remote 1 » and the mode « Remote 2 ».
- « Remote Stop Pump »: Input used to stop the pump in mode « Remote 2 ». See paragraph « MENU 05.01 REMOTE CONTROL » for more
information on the mode « Remote 2 ».
- « Remote Process On »: Input used to change from mode « Idle » to mode « Process » and vice versa in mode « Load Lock » by using an
external signal. See paragraph « MENU 02.01 LOAD LOCK » for more information on the mode « Load Lock ».
- « Remote DP Full Speed »: Input used to accelerate and slow down module DP in mode « Remote 3 ». See paragraph « MENU 05.01
REMOTE CONTROL » for more information on the mode « Remote 3 ».
- « Remote MB Full Speed »: Input used to accelerate and slow down module MB in mode « Remote 3 ». See paragraph « MENU 05.01
REMOTE CONTROL» for more information on the mode « Remote 3 ».
- « Remote Maintenance »: Input used to select the mode « Maintenance » by using an external signal. See paragraph « MENU 05.01
REMOTE CONTROL » for more information on the mode « Maintenance ».
- « Gate Valve Open »: Input used to check that the « Gate Valve » is open. See paragraph « MENU 02.06 GATE-SOFT VALVES » for more
information on the mode « Maintenance ».
- « Soft Valve Open »: Input used to check that the « Soft Valve » is open. See paragraph « MENU 02.06 GATE-SOFT VALVES » for more
information on the mode « Maintenance ».
- « External Heater On »: Input used to check that the external heating is switched on. See paragraph « MENU 02.08 OPTION PART 1 » formore information on the mode « Maintenance ».
- « N2 Valve On »: Input used to open and close the « N2 Sol Valve » in the mode « Extern ». See paragraph « MENU 02.04 N2 IDLE MODE »for more information on the mode « Extern ».
- « Remote MB On »: Input used to start and stop the MB by using external signal, during input « Remote MB On Enable » by using
external signal.
- « Remote MB On Enable »: Input used to enable « Remote MB On » by using external signal.
•

Default configuration for the digital inputs of the tool interface:
InputsPin NoType of signal

DI23

37+38

Remote Start Pump

DI24

41+42

Remote Process ON

DI25

48

External Heater ON

DI26

49

Gate Valve Open

DI27

50

Soft Valve OpenMENU 08.02 OUTPUTS DO01 TO DO04
MENU 08.03 OUTPUTS DO05 TO DO08
MENU 08.04 OUTPUTS DO09 TO DO12
MENU 08.05 OUTPUTS DO13 TO DO16
Description of menus :Page 26

MENU 08.0x
OUTPUTS DOxx TO DOxx
Alarm Warning DP Run
MB RunBusch PLC 2.0 – Busch LCD
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•
•
•
•

Line 4: Configuration of the digital output DO01 (or DO05 or DO09 or DO13).
Line 5: Configuration of the digital output DO02 (or DO06 or DO10 or DO14).
Line 6: Configuration of the digital output DO03 (or DO07 or DO11 or DO15).
Line 7: Configuration of the digital output DO04 (or DO08 or DO12 or DO16).

The tool interface provides the user with 16 digital outputs which can be configured.
• List and description of the potential functions for each digital output of the tool interface:- « Alarm + » : Status of the output to 1 if an alarm is present, otherwise to 0.
- « Alarm - » : Status of the output to 0 if an alarm is present, otherwise to 1.
- « Warning + » : Status of the output to 1 if a warning is present, otherwise to 0.
- « Warning - » : Status of the output to 0 if a warning is present, otherwise to 1.
- « DP Run » : Status of the output to 1 if the module DP is rotating, otherwise to 0.
- « DP1 Run » : Status of the output to 1 if the module DP1 is rotating, otherwise to 0.
- « DP2 Run » : Status of the output to 1 if the module DP2 is rotating, otherwise to 0.
- « MB Run » : Status of the output to 1 if the module MB is rotating, otherwise to 0.
- « DP Full Speed » : Status of the output to 1 is the module DP runs with maximum frequency, otherwise to 0.
- « DP1 Full Speed » : Status of the output to 1 if the module DP1 runs with maximum frequency, otherwise to 0.
- « DP2 Full Speed » : Status of the output to 1 if the module DP2 runs with maximum frequency, otherwise to 0.
- « MB Full Speed » : Status of the output to 1 if the module MB runs with maximum frequency, otherwise to 0.
- « Pump Ready »: Status of the output to 1 if the pump is ready to start production, otherwise to 0.
- « Idle Mode »: Status of the output to 1 if the pump is in mode « Idle », otherwise to 0.
- « Inverters Ready » : Status of the output to 1 if the single inverter is, or the inverters are, ready, otherwise to 0.
- « Open Gate Valve »: Status of the output to 1 to open the « Gate Valve », otherwise to 0.
- « Open Soft Valve »: Status of the output to 1 to open the « Soft Valve », otherwise to 0.
- « Gate Valve Status »: Status of the output to 1 if the « Gate Valve » is open, otherwise to 0.
- « Soft Valve Status »: Status of the output to 1 if the « Soft Valve » is open, otherwise to 0.
- « EMO Status + » : Status of the output to 1 if EMO Status is normality, otherwise to 0.
- « EMO Status - » : Status of the output to 0 if EMO Status is normality, otherwise to 1.
- « AGV Open + » : Status of the output to 1 if AGV Open is normality, otherwise to 0.
- « AGV Open - » : Status of the output to 0 if AGV Open is normality, otherwise to 1.
- « Alr DP Overcurrent + »: Status of the output to 1 if the alarm « DP Current Too High » is present, otherwise to 0.
- « Alr DP Overcurrent - »: Status of the output is 0 if the alarm « DP Current Too High » is present, otherwise to 1.
- « Alr DP Overpress + »: Status of the output to 1 if the alarm « DP Overpressure Too High » is present, otherwise to 0.
- « Alr DP Overpress - »: Status of the output to 0 if the alarm « DP Overpressure Too High » is present, otherwise to 1.
- « Alr DP Overtemp. + »: Status of the output to 1 if the alarm « DP Temperature Too High » is present, otherwise to 0.
- « Alr DP Overtemp. - »: Status of the output to 0 if the alarm « DP Temperature Too High » is present, otherwise to 1.
- « Alr DP Vibration + » : Status of the output to 1 if the alarm « DP Vibration Too High » is present, otherwise to 0.
- « Alr DP Vibration - » : Status of the output to 0 if the alarm « DP Vibration Too High » is present, otherwise to 1.
- « Alr MB Overcurrent + »: Status of the output to 1 if the alarm « MB Current Too High » is present, otherwise to 0.
- « Alr MB Overcurrent - »: Status of the output to 0 if the alarm « MB Current Too High » is present, otherwise to 1.
- « Alr MB Overtemp. + »: Status of the output to 1 if the alarm « MB Temperature Too High » is present, otherwise to 0.
- « Alr MB Overtemp. - »:Status of the output to 0 if the alarm « MB Temperature Too High » is present, otherwise to 1.
- « Alr H2O Flow Low + »: Status of the output to 1 if the alarm « H2O Flow Too Low » is present, otherwise to 0.
- « Alr H2O Flow Low - »: Status of the output to 0 if the alarm « H2O Flow Too Low » is present, otherwise to 1.
- « Alr N2 Flow Low + »: Status of the output to 1 if the alarm « N2 Flow Too Low » is present, otherwise to 0.
- « Alr N2 Flow Low - »: Status of the output to 0 if the alarm « N2 Flow Too Low » is present, otherwise to 1.
- « Alr N2 Pres. Low + »: Status of the output to 1 if the alarm « N2 Pressure Too Low » is present, otherwise to 0.
- « Alr N2 Pres. Low - »: Status of the output to 0 if the alarm « N2 Pressure Too Low » is present, otherwise to 1.
- « Wrg DP Overcurrent + »: Status of the output to 1 if the warning « DP Current Too High » is present, otherwise to 0.
- « Wrg DP Overcurrent - »: Status of the output to 0 if the warning « DP Current Too High » is present, otherwise to 1.
- « Wrg DP Overpress + »: Status of the output to 1 if the warning « DP Overpressure Too High » is present, otherwise to 0.
- « Wrg DP Overpress - »: Status of the output to 0 if the warning « DP Overpressure Too High » is present, otherwise to 1.
- « Wrg DP Overtemp. + »: Status of the output to 1 if the warning « DP Temperature Too High » is present, otherwise to 0.
- « Wrg DP Overtemp. - »: Status of the output to 0 if the warning « DP Temperature Too High » is present, otherwise to 1.
- « Wrg DP Vibration + » : Status of the output to 1 if the warning « DP Vibration Too High » is present, otherwise to 0.
- « Wrg DP Vibration - » : Status of the output to 0 if the warning « DP Vibration Too High » is present, otherwise to 1.
- « Wrg MB Overcurrent + »: Status of the output to 1 if the warning « MB Current Too High » is present, otherwise to 0.
- « Wrg MB Overcurrent - »: Status of the output to 0 if the warning « MB Current Too High » is present, otherwise to 1.
- « Wrg MB Overtemp. + »: Status of the output to 1 if the warning « MB Temperature Too High » is present, otherwise to 0.
- « Wrg MB Overtemp. - »: Status of the output to 0 if the warning « MB Temperature Too High » is present, otherwise to 1.
- « Wrg H2O Flow Low + »: Status of the output to 1 if the warning « H2O Flow Too Low » is present, otherwise to 0.
- « Wrg H2O Flow Low - »: Status of the output to 0 if the warning « H2O Flow Too Low » is present, otherwise to 1.
- « Wrg N2 Flow Low + »: Status of the output to 1 if the warning « N2 Flow Too Low » is present, otherwise to 0.
- « Wrg N2 Flow Low - »: Status of the output to 0 if the warning « N2 Flow Too Low » is present, otherwise to 1.
- « Wrg N2 Pres. Low + »: Status of the output to 1 if the warning « N2 Pressure Too Low » is present, otherwise to 0.
- « Wrg N2 Pres. Low - »: Status of the output to 0 if the warning « N2 Pressure Too Low » is present, otherwise to 1.
- « DP Full Speed Reached + » : Status of the output to 1 if the module DP frequency reach to maximum frequency, otherwise to 0.
- « DP Full Speed Reached - » : Status of the output to 0 if the module DP frequency reach to maximum frequency, otherwise to 1.
- « MB Full Speed Reached + » : Status of the output to 1 if the module MB frequency reach to maximum frequency, otherwise to 0.
- « MB Full Speed Reached - » : Status of the output to 0 if the module MB frequency reach to maximum frequency, otherwise to 1.
Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Description of menus :Page 27- « Remote 1 Status + » : Status of the output to 1 if the pump control mode is « Remote 1 » , otherwise to 0.
- « Remote 1 Status - » : Status of the output to 0 if the pump control mode is « Remote 1 », otherwise to 1.
•

Default configuration for the digital outputs of the tool interface:
Outputs

Pin NoType of signal

DO01

1+2

Alarm -

DO02

3+4

Warning -

DO03

5+6

DP RunDO04

7+8

MB RunDO05

9+10

Pump ready

DO06

11+12

Alr DP Overcurrent +

DO07

13+14

Alr MB Overcurrent +

DO08

15+16

Alr DP OverPres. +

DO09

17+18

Alr H2O Flow Low +

DO10

19+20

Alr N2 Flow Low +

DO11

21+22

Alr DP Overtemp. +

DO12

23+24

Wrg DP Overcurrent +

DO13

25+26

Wrg MB Overcurrent +

DO14

27+28

Wrg DP Overpres. +

DO15

29+30

Open Gate Valve

DO16

31+32

Open Soft Valve

Description of MENU 09 HELP AND DIAGNOSISThe buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.

MENU 09.01 MAINTENANCE TIME•••

Line 4: Value of the maintenance counter.
Line 5: Limit value of the maintenance counter.
Line 6: Maximum value of the maintenance counter.

MENU 09.01
MAINTENANCE TIME
ActualLimit
Maximum

117 h16000 h17000 hDescription of the operation:--

When the value of the maintenance counter exceeds the limit value of the counter, the warning « Maintenance Time » is displayed on thehandpad and the buzzer is switched on. Pressing briefly the button « OK » will stop the buzzer. Pressing the « OK » button for longer will allow to clear the warning.
If the pump stays in operation and maintenance was not carried out, this warning will again be displayed every 100 hours until the counterhas reached the maximum value. From that moment onwards, it will not be possible to stop the buzzer and clear the warning.

NOTE:
a. When the warning « Maintenance Time » is displayed, the pump is not stopped, even if the maximum value of the counter has been
exceeded.
b. Resetting the counter to zero can only be carried out by Busch service personnel during the next preventative maintenance.

MENU 09.02 LOG FILES•••Line 3 : Sample times for memorizing data.
Line 4 : Amount of daily files to be copied onto SD.
Line 5 : Available storage capacity of inserted SD.

MENU 09.03 PLC PROGRAM VERSION••••

Line 4 : PLC program name.
Line 5 : PLC program version and date.
Line 6 : PLC runtime name.
Line 7 : PLC runtime version and date.

Description of menus :Page 28

MENU 09.02
LOG FILES
Sample timeSD Copy
SD Space
When SD Copy Started
wait for buzzer toremove SD stick

1s
0 Days
0 MB

MENU 09.03
PLC PROGRAM VERSION
BUSCH PLC Application
V000
Date
11. 12. 2020
BUSCH PLC Runtime
V8.2
Date
27. 09. 2011Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

MENU 09.04 DIGITAL INPUTS•••Line 4: Status of the digital inputs I01 to I09, the status of the digital input I01 being the value on the right.
Line 5: Status of the digital inputs I10 to I18, the status of the digital input I10 being the value on the right.
Line 6: Status of the digital inputs I19 to I27, the status of the digital input I19 being the value on the right.

Refer to the pump's electrical wiring diagrams to find out about the function of the digital inputs.

MENU 09.05 DIGITAL OUTPUTS••••Line 4: Status of the outputs Q01 to Q08, the status of the output Q01 being the value on the right.
Line 5: Status of the outputs Q09 to Q16, the status of the output Q09 being the value on the right.
Line 6: Status of the outputs Q17 to Q24, the status of the output Q17 being the value on the right.
Line 7: Status of the outputs Q25.

MENU 09.06 ANALOG INPUTS••••Line 4: Value of the analog inputs AI01 and AI02 in mA.
Line 5: Value of the analog inputs AI03 and AI04 in mA.
Line 6: Value of the analog inputs AI05 and AI06 in mA.
Line 7: Value of the analog inputs AI07 and AI08 in mA.

MENU 09.06a ANALOG INPUTS••Line 4: Value of the analog inputs AI09 and AI10 in mA.
Line 5: Value of the analog inputs AI11 and AI12 in mA.

MENU 09.04
DIGITAL INPUTS
I09 – I01
I18 – I10
I27 – I19

000000000
000000000
000000000

MENU 09.05
DIGITAL OUTPUTS
Q08 – Q01
Q16 – Q09
Q24 – Q17Q25000000000
000000000
000000000
0

MENU 09.06
ANALOG INPUTS in mA
AI01
0.00
AI02
AI03
0.00
AI04
AI05
0.00
AI06
AI07
0.00
AI08

0.00
0.00
0.00
0.00

MENU 09.06a
ANALOG INPUTS in mA
AI09
0.00
AI10
AI11
0.00
AI12

0.00
0.00

MENU 09.07 ANALOG OUTPUTSMENU 09.07

The 2 analog outputs which can be configured are made available to the user inside the pump's terminal box(pins 14 and 15 of the module interface with 50 terminals).

ANALOG OUTPUTS in mA
AO01
4.00
AO02
AO01 Configuration
DP Current
AO02 Configuration
MB Current

•
•
•

•

Line 4: Value of the analog outputs AO01 and AO02 in mA.
Line 6: Configuration of the analog output AO01.
Line 8: Configuration of the analog output AO02.

List and description of possible signals for the 2 analog outputs:- « DP Current » : Current graphics of module DP with scale 0-100 A = 4-20 mA.
- « DP Overpressure » : Overpressure graphics of module DP with scale 0-500 mb = 4-20 mA.
- « DP Temperature » : Temperature graphics of module DP with scale 0-200 °C = 4-20 mA.
- « DP Vibration » : Graphics of the vibration level of module DP with the scale 0-1 g = 4-20 mA.
- « DP1 Current » : Current graphics of module DP1 with scale 0-100 A = 4-20 mA.
- « DP1 Overpressure » : Overpressure graphics of module DP1 with scale 0-500 mb = 4-20 mA.
- « DP1 Temperature » : Temperature graphics of module DP1 with scale 0-200 °C = 4-20 mA.
- « DP1 Vibration » : Graphics of the vibration level of module DP1 with the scale 0-1 g = 4-20 mA- « DP2 Current » : Current graphics of module DP2 with scale 0-100 A = 4-20 mA.
- « DP2 Overpressure » : Overpressure graphics of module DP2 with scale 0-500 mb = 4-20 mA.
- « DP2 Temperature » : Temperature graphics of module DP2 with scale 0-200 °C = 4-20 mA.
- « DP2 Vibration » : Graphics of the vibration level of module DP2 with the scale 0-1 g = 4-20 mA.
- « MB Current » : Current graphics of module MB with scale 0-100 A = 4-20 mA.
- « MB Temperature » : Temperature graphics of module MB with scale 0-150 °C = 4-20 mA.
- « H2O Flow » : Cooling water flow graphics with scale 0-50 Lpm = 4-20 mA.
- « N2 Flow » : Dilution gas flow graphics with scale 0-200 Lpm = 4-20 mA.
- « DP Frequency » : DP Frequency graphics with scale Fmin – Fmax Hz = 4-20 mA.

MENU 09.08 DATA INVERTER
•
•
•
-

4.00

Line 4: Last error code of the inverter of module DP and module MB.
Line 5: Second to last error code of the inverter of module DP and module MB.
Line 6 : Temperature of the power transmitters of the DP and MB module’s inverters.

Description of the operation:

MENU 09.08
DATA INVERTER
Last Error
Last Error -1
IGBT in oC

DP
0
0
0

MB
0
0
0

« Last Error » and « Last Error -1 »: Refer to the inverter's operating instructions to find out what the error
code means.

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Description of menus :Page 29

MENU 09.08a DATA INVERTER•••

Line 4: Last error code of the inverter of module DP2 and module DP3.
Line 5: Second to last error code of the inverter of module DP2 and module DP3.
Line 6 : Temperature of the power transmitters of the DP2 and DP3 module’s inverters.

Description of the operation:•Line 4: Last error code of the inverter of module DP4Line 5: Second to last error code of the inverter of module DP4.
Line 6 : Temperature of the power transmitters of the DP4 module’s inverters.

Description of the operation:

•

DP2
0
0
0

DP3
0
0
0

MENU 09.08b
DATA INVERTER
Last Error
Last Error -1
IGBT in oC

DP4
0
0
0

« Last Error » and « Last Error -1 »: Refer to the inverter's operating instructions to find out what the error
code means.

MENU 09.09 EXTERNAL DIGITAL INPUTS/OUTPUTS•••DATA INVERTER
Last Error
Last Error -1
IGBT in oC« Last Error » and « Last Error -1 »: Refer to the inverter's operating instructions to find out what the error
code means.

MENU 09.08b DATA INVERTER•••MENU 09.08aLine 4 : Status of the inputs I01 to I08, the status of the input I01 being the value on the right.
Line 5 : Status of the inputs I09 to I16, the status of the input I09 being the value on the right.
Line 6 : Status of the outputs Q01 to Q08, the status of the output Q01 being the value on the right.

MENU 09.09
EXT DI/DO
I08 – I01
I16 – I09
O08 – O01

000000000
000000000
000000000

Refer to the pump's electrical wiring diagrams to find out about the function of the digital inputs/outputs.

MENU 09.10 EXTERNAL ANALOG INPUTS••••Line 4 : Value of the analog inputs AI01 and AI02 in mA.
Line 5 : Value of the analog inputs AI03 and AI04 in mA.
Line 6 : Value of the analog inputs AI05 and AI06 in mA.
Line 7 : Value of the analog inputs AI07 and AI08 in mA.

MENU 09.10
EXTERNAL
ANALOG INPUTS in mA
AI01
0.00
AI02
AI03
0.00
AI04
AI05
0.00
AI06
AI07
0.00
AI08

0.00
0.00
0.00
0.00

Description of MENU 10 BUSCH SERVICE

Access to the sub menus described below is subject to the prior entry of a password.
NOTE: entry of password.
a. Press the OK button to select the password to be entered.
b. Press the buttons « Left arrow » and « Right arrow » as many times as necessary to select, where applicable, the character to be modified.
c. Press the buttons « Down arrow » and « Up arrow » as many times as necessary to modify the value of thepassword.
d. Press the OK button to save the entry of the password.
e. Press the button « Down arrow » to enter the first sub menu. When the password is incorrect, this lastoperation is not possible.
The buttons « Down arrow » and « Up arrow » allow to navigate in the sub menus described below.

MENU 10.01 WARNINGMENU 10.02 WARNING

Warning message for people not authorized to use these functions.

MENU 10.03 SERIAL NUMBERS
•
•
•
•
•
•

Line 3: Serial number of the pump.
Line 4: Serial number of module DP1.
Line 5: Serial number of module DP2.
Line 6: Serial number of module DP3.
Line 7: Serial number of module DP4.
Line 8: Serial number of module MB.

•

The serial numbers are divided up in three parts Cxxyyzzzzzz:- C = Chevenez.
K = Korea.
- xxyy = year and calender week number.
- zzzzzz = sequential number of the pump or of module in the given week.

MENU 10
BUSCH SERVICEENTER PASSWORD

0

MENU 10.01
WARNINGYou have entered aProtected menu.
Leave this menu if
You are not part of
BUSCH SERVICEMENU 10.03
SERIAL NUMBERS
Pump
DP1
DP2
DP3
DP4
MB

K00000000
C0000000000
C0000000000
C0000000000
C0000000000
C0000000000

CAUTION
Do not forget to update these serial numbers if one of the pump's components has been changed.

Description of menus :Page 30

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

MENU 10.04 RESET FEATURES••••

Line 4: Resetting the work counter to zero.
Line 5: Resetting the process counter to zero.
Line 6: Resetting the events list to zero.
Line 7: Resetting the maintenance counter to zero.

MENU 10.05 TESTS••Line 4: Starts the direction of rotation test for the motors.
Line 6: Starts the test for the LEDs of the tool interface.

CAUTION
These tests are only possible when the pump has been stopped.

MENU 10.06 KFVA S/W UPGRADE••

Line 4 : The name of Name.cod file stored by SDLine 6 : The upgrade function from cod file stored by SD

CAUTION
The file transfer function onto a SD is only possible if the pump has been stopped.

MENU 10.07 BUSCH PLC PERFORMANCE••

Line 3 : Average cycle time of the programmable controller.
Line 4 : Maximum cycle time for the programmable controller.

MENU 10.08 COMMUNICATION RESET FUNCTION

The signal function that clear to communication error periodically caused by noise and other communication.
• Line 6 : A cycle time that to clear communication error (Min : 1s, Max : 30days)• Line 7 : Select whether to enable function.
• Line 8 : Input the predetermined value and practice the function.

MENU 10.09 PHASE ROTATION ALARM-OFF FUNCTION

The prepared alarm-off function that error caused by a sudden voltage drop or other reasons during pump
operating in spite of error by phase check before pump ran.
• Line 6 : The delay time to act Alarm-Off Function after pump ran (Min : 1m, Max : 60m)
• Line 7 : Select whether to enable function.
• Line 8 : Input the predetermined value and practice the function.

Description « ALARMS/WARNINGS »When an alarm or a warning occurs, a description is displayed on the handpad. The buzzer is also
activated and the LED « Alarm » or the LED « Warning » is switched on.
• Line 1 : Alarm or warning number.
• Line 3 : Description of the alarm or warning.
• Line 5 : Value read on the counter at the moment the event occurred, where applicable.
• Line 6 : Authorized limit value, where applicable.
NOTE: action in case of an alarm or warning.
a. Press the OK button briefly in order to stop the buzzer.
b. Press the « Down arrow » button in order to visualize the following alarm or the following warning.
c. When the last alarm or the last warning has been displayed, press the OK button in order to go back to theentry page or press the « Down arrow» button to display the description of the first alarm or the firstwarning again.
d. Press the OK button for longer in order to clear the alarms and the warnings.

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

MENU 10.04
RESET FEATURES
Work Time
Process Time
Events List
Maint Time

Off
Off
Off
Off

MENU 10.05
TESTS
Motors Rotation
Start 5 s, Wait 20 s
LEDs Interface
LEDs ON 500 ms

Off
Off

MENU 10.06
KFVA S/W UPGRADE
Name
UpgradeWait for buzzer then
Turn off and turn on
Device power supply

None
No

MENU 10.07
COUNTERSPLC Average
PLC Maximum
DP Current Peak

12 ms
12 ms
0

MENU 10.08
COMMUNICATION RESETFUNCTION
Cycle Time
0 Day
Activate

0h

0m

0s
Off

MENU 10.09
PHASE ROTATION SENSOR
DEACTIVATE FUNCTION

After
Activate
Initialization

10 m
Yes
Done

Alarm Number 21
DP Current too High
Value
Limit

25.0 A
24.0 A

Press Down for Next

Last Alarm or Warning

Press Ok to Exit
Press Down for Next

Description of menus :Page 31

Alarms and warnings

List and description of the possible alarms and warnings. Refer to the pump's wiring diagram to check how to i nterpret the
information given below.
No.

Description

CausesSolution

GENERAL1

LED « Power » of the PLC is off-The PLC has no current-The PLC is faulty-Check the electrical supply-Replace the PLC

2

LED « Run » of the PLC does not flash-The program has not been loaded-The program has stopped-Load the program-Switch off, then switch on the pump

LED « Power » of the handpad is off-The handpad has no electricity-The handpad is defective/faulty-The handpad's address is incorrect-Initialization of the pump type has notbeen carried out-Check the connections of the handpad-Replace the handpad-Check the address of the handpad-Initialize the pump3

-The handpad has no current-The handpad is faulty-The contrast is in correctly adjusted-Check the handpad connection-Replace the handpad-Adjust the contrast

4

No text on the handpad display

5

The buttons of the handpad areinactive-Communication with the PLC isinterrupted-The handpad is faulty-Disconnect and reconnect the handpad-Replace the handpad

6

Date and time are incorrect-Date and time have not been set up-The PLC battery is defective-Set up date and time
-Replace the PLC battery

ALARMS
Alr 1

Alr 2

Alr 3

Alr 4

Alr 5

EMO Activated-The button EMERGENCY STOP is pushed in -Release the button-The digital input indicating the status of-Check the wiring and the operation of thethe button is 0
security relay

Inverter Not Ready-One inverter or one of the frequency
inverters is defective-The parameter setting of one or all of thefrequency inverters is incorrect-The digital input indicating the status of
the frequency inverter is 0

-Replace the frequency inverter-Check the parameter setting-Check the wiring and the operation of the
motor

Wrong Phases Rotat.

-The wiring of the power supply cables isincorrect-The power supply voltage is too low-The adjustment of the monitoring device
for the electrical power supply phases isincorrect-The digital input indicating the status of
the monitoring device is 0

-Check the wiring of the phases-Check the value of the power supply-Check adjustment of the monitoring
device-Check the wiring and the operation of themonitoring device

DP2 Glycol Flow Too Low-Check the cooling liquid's quantity and-The module's cooling liquid flow is too low
flow-The digital input indicating the status of-Check the wiring and the operation of thethe monitoring device is 0
monitoring device

DP1 Motor Breaker Off-The breaker protecting the motor or thefrequency inverter is switched off-A short circuit has been detected-The digital input indicating the status of
the breaker is 0

Alarms and warnings

Page 32-Switch on the breaker-Measure the electrical resistance-Check the wiring and the operation of the
breakerBusch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alr 6

MB Motor Breaker Off-See Alr 5

Alr 7

DP2 Glycol Temperature Too High-The module's cooling liquid temperature is-Check the operation of the cooling system
too high-Check the wiring and the operation of the-The digital input indicating the status ofmonitoring device
the monitoring device is 0

Alr 8

MB Inlet Pressure Too High-The module's inletpressure is too high-The digital input indicating the status ofmonitoring device is 0

-Check the operation of the module andthe inletpressure-Check the wiring and the operation of themonitoring device

Alr 9

DP2 Motor Breaker Off-See Alr 5-See Alr 5

DP2 Motor Temperature Too High-The motor temperature is too high-The digital input indicating the status ofmonitoring device is 0

-Check the operation of the motor and thecooling system-Check the wiring and the operation of themonitoring device

Alr 11DP1 Inverter Not Ready-The frequency inverter is defective-Replace the frequency inverter-The parameter setting for the frequency-Check the parameter setting
inverter is incorrect-Check the wiring and the operation of the-The status value for the frequency inverter
motor
read through the Modbus net is incorrect

Alr 12DP2 Inverter Not Ready-See Alr 11-See Alr 11

Alr 13DP3 Inverter Not Ready-See Alr 11-See Alr 11

Alr 14

MB Inverter Not Ready-See Alr 11-See Alr 11

Alr 15

DP2 Oil Level B Low-The module's oil level is too low-The digital input indicating the status of
the monitoring device is 0

-Check the oil level-Check the wiring and the operation of themonitoring device

Alr 16

DP2 Oil Temperature B High-The module's oil temperature is too high-The digital input indicating the status ofmonitoring device is 0

-Check the operation of the module andthe cooling system-Check the wiring and the operation of themonitoring device

DP2 H2O Flow Too Low-The measured cooling water flow isinferior to the limit authorized in the
pump's parameters (MENU 3)-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the cooling system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Alr 18DP2 N2 Flow Too Low-The measured dilution gas flow is inferior
to the limit authorized in the pump’s
parameters (MENU 3)-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the gas system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Alr 19DP3 Glycol Flow Too Low-See Alr 4-See Alr 4

Alr 20DP3 Glycol Temperature Too High'-See Alr 7-See Alr 7

Alr 10

Alr 17

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en-See Alr 5

Alarms and warnings

Page 33

-Check the operation of the motor or/andthe frequency inverter-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Alr 21DP1 Current Too High-The current absorbed by the motor or thefrequency inverter exceeds the limit
authorized in the pump's parameters(MENU 3)

Alr 22DP1 Overpressure Too High-Check the operation of the outlet-The overpressure measured at the pump’s-Check the value of the parameter limit
outlet exceeds the limit authorized in the-Check the wiring and the operation of thepump's parameters (MENU 3)
measuring device

DP1 Temperature Too High-Check the operation of the cooling system-The temperature measured in module-Check the value of the parameter limit
exceeds the limit authorized in the pump’s-Check the wiring and the operation of theparameters (MENU 3)
measuring device

Alr 24DP1 Vibration Too High-The vibration level measured in themodule exceeds the limit authorized in
the pump's parameters (MENU 3)-Check the operation of the module-Check the value of the parameter's limit-Check the wiring and the operation of themeasuring device

Alr 25

DP2 Current Too High

-See Alr 21-See Alr 21

Alr 26

DP2 Overpressure Too High

-See Alr 22-See Alr 22

Alr 27

DP2 Temperature Too High

-See Alr 23-See Alr 23

Alr 28

DP2 Vibration Too High

-See Alr 24-See Alr 24

Alr 29DP3 Current Too High

-See Alr 21-See Alr 21

Alr 30DP3 Overpressure Too High

-See Alr 22-See Alr 22

Alr 31DP3 Temperature Too High

-See Alr 23-See Alr 23

Alr 32DP3 Vibration Too High

-See Alr 24-See Alr 24

Alr 33

MB Current Too High

-See Alr 21-See Alr 21

Alr 34MB Temperature Too High

-See Alr 23-See Alr 23

Alr 35

DP1 Motor Temperature Too High

-See Alr 10-See Alr 10

Alr 36

MB Motor Temperature Too High

-See Alr 10-See Alr 10

Alr 37

DP1 Oil Temperature B High

-See Alr 16-See Alr 16

Alr 38

MB Oil Tem Too High

-See Alr 16-See Alr 16

Alr 39DP1 Oil Level B Low-See Alr 15-See Alr 15

Alr 23

Alarms and warnings

Page 34

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alr 40

DP1 Glycol Flow Too Low-See Alr 4-See Alr 4

Alr 41DP1 Glycol Temperature Too High

-See Alr 7-See Alr 7

Alr 42DP1 H2O Flow Too Low-See Alr 17-See Alr 17

Alr 43

DP1 N2 Flow Too Low-See Alr 18-See Alr 18

Alr 44

N2 Pressure Too Low-The dilution gas pressure is too low-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the gas system-Check the wiring and the operation of themeasuring device

Alr 45

DP1 Vessel Pressure Too High-The pressure in the expansion vessel is too-Check the operation of the expansion
highvessel Check the wiring and the operation-The digital input indicating the status ofof the measuring device
the monitoring device is 0

Alr 46

MB H2O Too Low-See Alr 17-See Alr 17

Alr 47

DP1 Oil Temperature A High

-See Alr 16-See Alr 16

Alr 48

DP2 Oil Temperature A High

-See Alr 16-See Alr 16

Alr 49DP3 Motor Breaker Off-See Alr 5-See Alr 5

Alr 50DP3 Motor Temperature Too High

-See Alr 10-See Alr 10

Alr 51DP3 Oil Level B Low-See Alr 15-See Alr 15

Alr 52DP3 Oil Temperature A High

-See Alr 16-See Alr 16

Alr 53DP3 Oil Temperature B High

-See Alr 16-See Alr 16

Alr 54

DP3 H2O Flow Too Low-See Alr 17-See Alr 17

Alr 55

DP3 N2 Flow Too Low-See Alr 18-See Alr 18

Alr 56

DP1 Oil Level A Low-See Alr 15-See Alr 15

Alr 57

DP2 Oil Level A Low-See Alr 15-See Alr 15

Alr 58

DP3 Oil Level A Low-See Alr 15-See Alr 15

Alr 59DP1 Current Too Low-The current absorbed by the motor or thefrequency inverter is 0

-Check the operation of the motor or/andthe frequency inverter-Check the wiring and the operation of themeasuring device

Alr 60DP2 Current Too Low-See Alr 59-See Alr 59

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alarms and warnings

Page 35

Alr 61

DP3 Current Too Low-See Alr 59-See Alr 59

Alr 62

MB Current Too Low-See Alr 59-See Alr 59

Alr 63

DP1 Inverter Stall-The motor's rotation speed is under 8Hz-Check the frequency inverter-Check the wiring and the operation of themonitoring device-Check the module and motor-Check the pump operation condition

Alr 64

DP2 Inverter Stall-See Alr 63-See Alr 63

Alr 65

DP3 Inverter Stall-See Alr 63-See Alr 63

Alr 66

MB Inverter Stall-See Alr 63-See Alr 63

Alr 67

DP4 Current Too High

-See Alr 21-See Alr 21

Alr 68

DP4 Temperature Too High

-See Alr 23-See Alr 23

Alr 69

DP4 Overpressure Too High

-See Alr 22-See Alr 22

Alr 70

DP4 Glycol Flow Too Low-See Alr 4-See Alr 4

Alr 71

DP4 Glycol Temperature Too High

-See Alr 7-See Alr 7

Alr 72

DP4 Motor Breaker Off-See Alr 5-See Alr 5

Alr 73DP4 MotorTemperature Too High

-See Alr 10-See Alr 10

Alr 74DP4 Inver.Not Ready-See Alr 11-See Alr 11

Alr 75

DP4 Inverter Stall-See Alr 63-See Alr 63

Alr 76

DP4 Oil Temperature A High

-See Alr 16-See Alr 16

Alr 77

DP4 Oil Temperature B High

-See Alr 16-See Alr 16

Alr 78

DP4 Oil Level A Low-See Alr 15-See Alr 15

Alr 79

DP4 Oil Level B Low-See Alr 15-See Alr 15

Alr 80DP4 Vibration Too High

-See Alr 24-See Alr 24

Alr 81

DP4 H2O Flow Too Low-See Alr 17-See Alr 17

Alarms and warnings

Page 36

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alr 82

DP4 N2 Flow Too Low-See Alr 18-See Alr 18

Alr 83

DP4 Current Too Low-See Alr 59-See Alr 59

DP1 Overload Too long

-Check the operation of the motor or/and-The current absorbed by the motor or thethe frequency inverter
frequency inverter exceeds the warning-Check the value of the parameter limit
limit and 2nd alarm time authorized in the-Check the wiring and the operation of thepump's parameters (MENU 3)
measuring device

Alr 85

E-MB Current Too High-The current absorbed by the motor or thefrequency inverter exceeds the limit
authorized in the pump's parameters(MENU 3.22)-Check the operation of the motor or/andthe frequency inverter-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Alr 86DP1 Motor H2O Too Low-See Alr 17-See Alr 17

Alr 84AVERTISSEMENTS-Check the operation of the motor or/andthe frequency inverter-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

DP1 Current Too High-The current absorbed by the motor or thefrequency inverter exceeds the limit
authorized in the pumps parameters(MENU 3)

DP1 Overpressure Too High-Check the operation of the outlet-The overpressure measured at the pumps-Check the value of the parameter limit
outlet exceeds the limit authorized in the-Check the wiring and the operation of thepumps parameters (MENU 3)
measuring device

Wrg 3

DP1 Temperature Too High-Check the operation of the cooling system-The temperature measured in the module-Check the value of the parameter limit
exceeds the limit authorized in the pumps-Check the wiring and the operation of theparameters (MENU 3)
measuring device

Wrg 4

DP1 Vibration Too High-The vibration level measured in themodule exceeds the limit authorized in
the pumps parameters (MENU 3)-Check the operation of the module-Check the value of the parameters limit-Check the wiring and the operation of themeasuring device

Wrg 5

DP2 Current Too High

-See Wrg 1-See Wrg 1

Wrg 6

DP2 Overpressure Too High

-See Wrg 2-See Wrg 2

Wrg 7

DP2 Temperature Too High

-See Wrg 3-See Wrg 3

Wrg 8

DP2 Vibration Too High

-See Wrg 4-See Wrg 4

Wrg 9

DP3 Current Too High

-See Wrg 1-See Wrg 1

Wrg 10DP3 Overpressure Too High

-See Wrg 2-See Wrg 2

Wrg 11DP3 Temperature Too High

-See Wrg 3-See Wrg 3

Wrg 1

Wrg 2

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alarms and warnings

Page 37

Wrg 12

DP3 Vibration Too High

-See Wrg 4-See Wrg 4

Wrg 13

MB Current Too High

-See Wrg 1-See Wrg 1

Wrg 14MB Temperature Too High

-See Wrg 3-See Wrg 3

Wrg 15

DP1 Motor Temperature Too High-The motor temperature is too high-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the motor and thecooling system-Check the wiring and the operation of themonitoring device

Wrg 16

MB Motor Temperature Too High

-See Wrg 15-See Wrg 15

Wrg 17

DP1 Oil Temperature B. High-The motor temperature is too high-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the motor and thecooling system-Check the wiring and the operation of themonitoring device

Wrg 18

MB Oil Temperature Too High

-See Wrg 17-See Wrg 17

Wrg 19DP1 Oil Level B Low-The module's oil level is too low-The digital input indicating the status of
the monitoring device is 0

-Check the oil level-Check the wiring and the operation of themonitoring device

Wrg 20DP1 Glycol Flow Too Low-Check the cooling liquid's quantity and-The module's cooling liquid flow is too low
flow-The digital input indicating the status of-Check the wiring and the operation of thethe monitoring device is 0
monitoring device

Wrg 21DP1 Glycol Temperature Too High-The module's cooling liquid temperature is-Check the operation of the cooling system
too high-Check the wiring and the operation of the-The digital input indicating the status ofmonitoring device
the monitoring device is 0

DP1 H2O Flow Too Low-The measured cooling water flow isinferior to the limit authorized in the
pump's parameters (MENU 3)-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the cooling system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Wrg 23

DP1 N2 Flow Too Low-The measured dilution gas flow is inferior
to the limit authorized in the pump’s
parameters (MENU 3)-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the gas system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Wrg 24

N2 Pressure Too Low-The dilution gas pressure is too low-The digital input indicating the status of
the monitoring device is 0

-Check the operation of the gas system-Check the wiring and the operation of themeasuring device

DP1 Vessel Pressure Too High-The pressure in the expansion vessel is too -Check the operation of the expansion
highvessel-The digital input indicating the status of-Check the wiring and the operation of thethe monitoring device is 0
measuring device

Wrg 22

Wrg 25

Alarms and warnings

Page 38

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Gate Valve Time-Out-The valve's opening time exceeds the
maximum time limit authorized in the
pump's parameters (MENU 2)-The digital input indicating the status of
the valve is 0

-Check the operation of the valve-Check the configuration of the valve-Check the value of the parameter limit-Check the wiring

Soft Valve Time-Out-The valve's opening time exceeds the
maximum time limit authorized in the
pump's parameters (MENU 2)-The digital input indicating the status of
the valve is 0

-Check the operation of the valve-Check the configuration of the valve-Check the value of the parameter limit-Check the wiring

Wrg 28External Heater Time-Out-The external heating is not switched on-The digital input indicating the status of
the heating is 0

-Check the configuration of the external
heating-Switch on the external heating-Check the wiring and the operation of theexternal heating

Wrg 29DP1 Oil Temperature A. High

-See Wrg 17-See Wrg 17

Wrg 30DP2 Glycol Flow Too Low-See Wrg 20-See Wrg 20

Wrg 31DP2 Glycol Temperature Too High

-See Wrg 21-See Wrg 21

Wrg 32DP2 Motor Temperature Too High

-See Wrg 15-See Wrg 15

Wrg 33

DP1 Overpressure Too Low-The overpressure measured at the pump’s-Check the wiring and the operation of theoutlet too low and puts the operation of
sensorthe sensor in doubt

Wrg 34

DP2 Overpressure Too Low-See Wrg 33-See Wrg 33

Wrg 35

DP3 Overpressure Too Low-See Wrg 33-See Wrg 33

Wrg 36

DP2 Oil Level B Low-See Wrg 19-See Wrg 19

Wrg 37

DP1 Temperature Too Low-The temperature measured on the module-Check the wiring and the operation of theis too low and puts the operation of thesensorsensor in doubt

Wrg 38

DP2 Temperature Too Low-See Wrg 37-See Wrg 37

Wrg 39DP3 Temperature Too Low-See Wrg 37-See Wrg 37

Wrg 40DP2 Oil Temperature B High

-See Wrg 17-See Wrg 17

Wrg 41

MB Temperature Too Low-See Wrg 37-See Wrg 37

Wrg 42DP2 H2O Flow Too Low-See Wrg 22-See Wrg 22

Wrg 43

DP2 N2 Flow Too Low-See Wrg 23-See Wrg 23

Wrg 26

Wrg 27

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alarms and warnings

Page 39

Wrg 44

DP2 Oil Temperature A High

-See Wrg 17

Wrg 45

DP1 H2O Flow Too High-The measured cooling water flow exceeds
the limit required in the pump's « Process -Reduce the cooling water flow
» parameters (MENU 2) leading to-Check the value of the parameter limit
excessive consumption

Wrg 46

DP1 N2 Flow Too High-The measured dilution gas flow exceeds
the limit required in the pump's « Process -Reduce the dilution gas flow
» parameters (MENU 2) leading to-Check the value of the parameter limit
excessive consumption

Wrg 47

DP3 Glycol Flow Too Low-See Wrg 20-See Wrg 20

Wrg 48Maintenance Time

-The maintenance counter exceeds the
maximum authorized value-Carry out preventative maintenance of thepump

Wrg 49DP3 Glycol Temperature Too High

-See Wrg 21-See Wrg 21

Wrg 50DP3 Motor Temperature Too High

-See Wrg 15-See Wrg 15

Wrg 51DP3 Oil Level B Low-See Wrg 19-See Wrg 19

Wrg 52DP3 Oil Temperature A High

-See Wrg 17-See Wrg 17

Wrg 53DP3 Oil Temperature B High

-See Wrg 17-See Wrg 17

Wrg 54

DP2 H2O Flow Too High

-See Wrg 45-See Wrg 45

Wrg 55

DP3 H2O Flow Too Low-See Wrg 22-See Wrg 22

Wrg 56

DP3 H2O Flow Too High

-See Wrg 45-See Wrg 45

Wrg 57

DP2 N2 Flow Too High

-See Wrg 46-See Wrg 46

Wrg 58

DP3 N2 Flow Too Low-See Wrg 23-See Wrg 23

Wrg 59DP3 N2 Flow Too High

-See Wrg 46-See Wrg 46

Wrg 60DP1 Oil Level A Low-See Wrg 19-See Wrg 19

Wrg 61DP2 Oil Level A Low-See Wrg 19-See Wrg 19

Wrg 62DP3 Oil Level A Low-See Wrg 19-See Wrg 19

Wrg 63Integration Power value max-The integration power value counter
exceeds the maximum authorized
value(9999 GWh)

-Initialize the value in menu 02.10

Alarms and warnings

Page 40-See Wrg 17

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Integration N2 value max-The integration N2 value counter exceeds
the maximum authorized
value(4200000000 L)-Initialize the value in menu 02.10

Wrg 65

MB BR Temperature High-The braking resistence's temperature is
too high-The digital input indicating the status of
the monitoring device is 0

-Check the cooling system for braking
resistence-Check the wiring and the operation of themonitoring device-Check frequency inverter deceleration
speed

Wrg 66

DP4 Current Too High

-See Wrg 1-See Wrg 1

Wrg 67

DP4 Temperature Too High

-See Wrg 3-See Wrg 3

Wrg 68

DP4 Temperature Too Low-See Wrg 37-See Wrg 37

Wrg 69

DP4 Overpressure Too High

-See Wrg 2-See Wrg 2

Wrg 70

DP4 Overpressure Too Low-See Wrg 33-See Wrg 33

Wrg 71

DP4 Glycol Flow Too Low-See Wrg 20-See Wrg 20

Wrg 72

DP4 Glycol Temperature Too High

-See Wrg 21-See Wrg 21

Wrg 73DP4 Motor Temperature Too High

-See Wrg 15-See Wrg 15

Wrg 74DP4 Oil Temperature A High

-See Wrg 17-See Wrg 17

Wrg 75

DP4 Oil Temperature B High

-See Wrg 17-See Wrg 17

Wrg 76

DP4 Oil Level A Low-See Wrg 19-See Wrg 19

Wrg 77

DP4 Oil Level B Low-See Wrg 19-See Wrg 19

Wrg 78

DP4 Vibration Too High

-See Wrg 4-See Wrg 4

Wrg 79DP4 H2O Flow Too Low-See Wrg 22-See Wrg 22

Wrg 80

DP4 H2O Flow Too High

-See Wrg 45-See Wrg 45

Wrg 81

DP4 N2 Flow Too Low-See Wrg 23-See Wrg 23

Wrg 82

DP4 N2 Flow Too High

-See Wrg 46-See Wrg 46

Wrg 83

DP4 GV Open Status-The valve's opening though DP4 not run-The digital input indicating the status of
the valve is 0

-Check the operation of the valve-Check the configuration of the valve-Check the value of the parameter-Check the wiring

Wrg 64

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

Alarms and warnings

Page 41

Heat Jacket Too Low-The temperature measured in the heatjacket is inferior to the limit authorized in
the menu 02.14-Check the operation of the system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Heat Jacket Too High-The temperature measured in the heatjacket exceeds the limit authorized in themenu 02.14-Check the operation of the system-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Wrg 86

E-MB Current Too High-The current absorbed by the motor or thefrequency inverter exceeds the limit
authorized in the pumps parameters(MENU 3.22)-Check the operation of the motor or/andthe frequency inverter-Check the value of the parameter limit-Check the wiring and the operation of themeasuring device

Wrg 87DP1 Motor H2O Too Low-See Wrg 22-See Wrg 22

Wrg 88DP1 Motor H2O Too High

-See Wrg 45-See Wrg 45

Wrg 89MB Speed Too High-For BC 0600 F-MB is spinning under heavy load.

-Check Operation condition-MB is stopping under heavy load.

Wrg 90SD memory lack

-The storage capacity of SD is lower then
80mb.

-Check SD status-Change another SD-Delete the files stored in SD

Wrg 84

Wrg 85

Alarms and warnings

Page 42

Busch PLC 2.0 – Busch LCD
0870758077_-0002_en

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