Driver Card for PM570/605KT

CBK-109
Driver〈 User Manual 〉
Read this manual before use
Thank you for purchasing CBK-109□(F/B)□(N/P)(hereinafter referred to as “this product”).
＊“This product” is a generic term that includes accessories
such as screws.

Applicable MDR models
・CBK-109FN / CBK-109FP … PM570KT、PM605KT
・CBK-109BN / CBK-109BP … For built-in brake function※Optional code "-BR" is applied on MDR model number.
Before using this product, carefully read this user manual and fully
understand the content.
Keep this document readily accessible for future reference.
For more details of PM570KT and PM605KT, please download the user manualfrom our web page.
ITOH DENKI

Home > Download/Support > User Manualhttps://itohdenki.co.jp/english/support/manual.html

ITOH DENKI

Driver card
No.625

Disclaimer

2

CBK-109 User Manual

1. Introduction
Features

Disclaimer

・20 steps variable speed
・Reduces impact on trays by setting acceleration and deceleration.
・Possible to transfer at constant speed, regardless of load variation
This product is designed as a general industrial device. Do not use for otherapplications. We do not take any responsibility for any damage that may result fromthe disregarding of these warnings.
● In the event that an accident results from the use of this product, we do notcompensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any othersecondary damage.
● Caution : Installation, operation and usage of ITOH DENKI MDRs in combination
with a control card designed by a third party could result in fatal phenomena suchas fire, electric shock, injuries etc which are out of the responsibility of ITOH DENKI.
●

Notes on industrial
property rights

There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of othercompanies, in advance.

Notes on technicalsupportWe respond to technical inquiries based on the contents described within this manual,and on this product within the range of general items for this product unit.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under suchcircumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on yourresponsibility according to operation.

Performance level
for this system

This product is based on the performance level “C”*2 in ISO-13849-1*1.

About installation
environment

This product is not equipped with special dust proof/waterproof countermeasures, andis intended to be used in environments of “Pollution Degree 2”*2, as defined in
IEC60664 -1*1.

＊1：International Organization for Standardization＊2：This indicates that even though events that would result in serious injury occur infrequently underassumed risk environment, there is a high probability to avoid danger if you observe the safetycontents described in this manual.

＊1：Insulation coordination for equipment within low-voltage supply systems - Part 1 of the International
Standard.
＊2：Non-conductive pollution will occur, but it is assumed that condensation will happen to generate
conductive property temporarily.

About descriptionof the product

Driver card models vary depending on the signal type (NPN/PNP) and the MDR
specifications specified by customers.
MDR specifications

Standard
w/ Brake option

Signal input/output type

NPN
CBK-109FN
CBK-109BN

PNP
CBK-109FP
CBK-109BP

In this manual, [CBK-109FN] / [CBK-109FP] and [CBK-109BN] / [CBK-109BP] aredescribed as [CBK-109].
[CBK-109FN] / [CBK-109FP] and [CBK-109BN] / [CBK-109BP] are described
separately, when needed.

Procedures from installation to operation

CBK-109 User Manual3

2. Procedures from installation to operation
Procedures frominstallation to operation
Read this manual

Advance preparation

Check ProductInstallation

Control

WiringStart using only after you have understood the
product′s functions, and safety precautions.

Prepare the 24 VDC power supply, such as DC
power supply units.
Prepare control devices, such as compliant MDR
products, and PLCs.

P.11 〜

Open the package, and check the model,
specifications, and voltage, etc.
Check accessories.

P.18 〜

Install the MDR.
Mount the driver card.

P.20 〜

Perform the SW settings of the driver card.

Connect the MDR and driver card.
Connect power and signal cables to the driver card.

P.23

Perform inspection before trial run.

P.26

Trial run

Some errors have been found（Maintenance and inspection）

Operation

P.21・P.25

No

Start operation.

Yes

Perform maintenance andinspection based oncorresponding parts.

P.27 〜2. Procedures from installation to operation……

3

3. Safety precautions…… 5
3-1. General precautions…… 7
3-2. Precautions on installation…… 10
3-3. Precautions on wiring…… 10
3-4. Precautions related to control…… 113-5. Precautions on maintenance and inspection …… 12
4. Advance preparation…… 13

5. Check Product…… 18

6. Installation/Wiring6-1. Preparation to install driver cards
6-2. Mounting driver cards
6-3. CBK-109 Functions list / Wiring

…… 20
…… 21
…… 21
…… 21

7. Control/Operation
7-1. Transfer direction settings
7-2. Error signal7-3. Motor pulse signal
7-4. Trial run

…… 24
…… 25
…… 25
…… 26
…… 26

8.

…… 27
…… 28
…… 29
…… 30
…… 32

Maintenance/Inspection
8-1. Error details
8-2. Error history
8-3. Error time chart
8-4. Troubleshooting

Specifications
Product specifications
Speed settings and Characteristics

…… 33
…… 34
…… 34

Advance preparation

2

Check Product……

Installation/Wiring

1. Introduction

Control/Operation

INDEX

Maintenance/Inspection

CBK-109 User Manual

Specifications

4

Safety precautions

INDEX

Refer to 5. Check Product (P.18) for parts name.
Control/Operation

3. Safety precautions

Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

5

Specifications

3. Safety precautions

CBK-109 User ManualDanger level6

CBK-109 User Manual

WARNINGCAUTION

Symbol explanation
Explication de symbole

This indicates a high possibility that severe injury oreven death may result.
AVERTISSEMENT Cela indique un risque élevé deblessures graves, voire mortelles.
This indicates a high possibility that injury, or only
property damage may result.
MISE EN GARDE Cela indique un risque élevé deblessure ou de dommage matériel.

■ We categorize the type of those precautions using the following symbols throughout
the manual.
Le type de précautions est classé dans les catégories suivantes et expliqué
ci-dessous.
This symbol indicates operations that are prohibited.
Ces symboles indiquent des opérations interdites.
This symbol indicates forced operations that you should
always perform.
Ces symboles indiquent des opérations forcées que lesutilisateurs doivent toujours effectuer.

Advance preparation
Check ProductLe degré de danger et/ou de dommage qui peut survenir si un utilisateur ignore ladescription et utilise le produit de manière inappropriée est désigné par lessymboles suivants et expliqué ci-dessous.

Installation/Wiring■ We categorize the degree of hazard and/or damage that may result if a user
disregards the description, and operates the product improperly, using andexplaining the following symbols.

Control/Operation

Pour prévenir à l'avance les risques pour les utilisateurs et/ou d'autres personnes, et/ou
les dommages matériels, les précautions importantes à suivre sont décrites ci-dessous.

Maintenance/Inspection

Niveau de danger

To prevent hazards to users and/or others, and/or damage to property in advance, we
explain important precautions to be followed securely as below.

Specifications

Danger level

Safety precautions

3. Safety precautions

General precautions

7

CBK-109 User Manual

Failure to follow this could result in explosion, fire, electric shock and/or
injury.
Ne pas utiliser le produit près de lieux exposés à des gaz explosifs,
inflammables et/ou corrosifs et/ou à des matières combustibles.
Dans le cas contraire, cela pourrait provoquer une explosion, un incendie, un
choc électrique et/ou des blessures.

When using the product in places where serious
accidents and/or damage may possibly occur, installbackup and/or fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.
Lors de l'utilisation du produit dans des endroits où des accidents graves et/ou
des dommages peuvent éventuellement se produire, installer
systématiquement des fonctions de sauvegarde et/ou de sécurité intégrée.
Dans le cas contraire, cela pourrait entraîner une incapacité à contrôler ce
produit en raison d'un dysfonctionnement de la platine de commande, ce qui
pourrait entraîner des accidents graves.

CAUTION

Failure to follow this could result in fire and/or electric shock due to cabledamage.

Maintenance/Inspection

Ne pas forcer et ne pas tirer les câbles.
Aussi, ne pas mettre de matériaux lourds sur les câbles, ou ne pas les coincer
entre eux.
Le non-respect de cette consigne peut provoquer un incendie et/ou un chocélectrique en raison de l'endommagement du câble.

Specifications

Do not forcibly bend and/or pull cables.
Also, do not put heavy materials on cables, or do not getthem stuck between cables.

Advance preparation

Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.

Check Product

Précautions générales

Installation/Wiring

WARNING

Control/Operation

3-1.
General precautions

Safety precautions

3. Safety precautions

Never remodel the driver card.
Failure to follow this could result in serious accidents. We assume no
responsibility for remodeled products.
Ne jamais modifier les platines de commande.
Le non-respect de cette consigne pourrait entraîner des accidents graves.
Nous n'assumons aucune responsabilité pour les produits modifiés.

Make sure to attach ground wires to the conveyor body andDC power supply unit.
Failure to follow this could result in electric shock if any malfunction orleakage occurs.
S'assurer de connecter les fils de terre au châssis du convoyeur et à l’ unitéd'alimentation DC.
Dans le cas contraire, cela pourrait entraîner un choc électrique en cas dedysfonctionnement ou de fuite.

General precautions

8

CBK-109 User Manual

Do not use in a way exceeding the range of the productspecifications.
Failure to follow this could result in malfunction, fire, and/or injury.
Ne pas utiliser au-delà des spécifications du produit.
Le non-respect de cette consigne peut entraîner un dysfonctionnement, un
incendie et/ou des blessures.

Turn off the power supply to the product before moving
and/or installing the product, and performing maintenanceand inspection (excluding those during operation).
Working while the power is on could result in accidents due to
unexpected operation.

Advance preparation
Check ProductNe pas appliquer de force violente et/ou d'impact excessif sur le produit, parexemple en le heurtant avec des objets ou en le laissant tomber. De même,ne pas utiliser l'équipement si un impact important a été appliqué et/ou s'il
semble déformé.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement en
raison de l'impact appliqué.

Installation/Wiring

Failure to follow this could result in malfunction due to applied impact.

Control/Operation

Do not apply strong impact and/or excessive force to the
product, such as hitting it with objects, or dropping it. Also,
do not use the equipment if strong impact has been applied,
and/or if the appearance has become deformed.

Couper l'alimentation du produit avant de le déplacer et/ou de l'installer, ainsique pour son entretien et son inspection (à l'exception de celles à réaliser encours de fonctionnement).
Travailler pendant que l'appareil est sous tension peut provoquer desaccidents en raison d'un fonctionnement inattendu.

Maintenance/Inspection

Précautions générales

CAUTION

Observe the safety regulations for installation locations,
and/or products in use.

Specifications

3-1.
General precautions

Safety precautions

3. Safety precautions

Respecter les consignes de sécurité requises pour les lieux d'installation et/ou
les produits utilisés.

Securely wire each connector to the connection parts.
Improper wiring could result in electric shock and/or malfunction.
Brancher correctement chaque câble aux connecteurs.
Un câblage incorrect peut entraîner un choc électrique et/ou un
dysfonctionnement.

Do not turn on/off relays and/or contactors near power
cables, signal cables, and/or driver cards.
Failure to follow this could result in malfunction due to noise generation.
Ne pas activer / désactiver les relais et/ou les contacteurs à proximité decâbles d'alimentation, de câbles de signaux et/ou de platines de commande.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement dûà la génération de bruit.

General precautions

9

CBK-109 User Manual

Turn on the power in order of external control devices, andthen the product.
Turn off the power in order of the product, and then external
control devices.
Turning on/off the power in the wrong order could result in malfunction.
Mettre les alimentations en amont sous tension avant de mettre le produit soustension.
Mettre le produit hors tension avant de mettre les alimentations hors tension.
Mettre sous/hors tension dans le mauvais ordre peut entraîner undysfonctionnement.

Do not unplug power and/or signal cables during operation
except in an emergency.
Also, do not run/stop the MDR using the power supply.
(Use the signal.)
Failure to follow this could result in malfunction.
Ne pas débrancher les câbles d'alimentation et/ou de signal pendant lefonctionnement. En outre, ne pas exécuter/arrêter le MDR avec lʼalimentation.
(Utiliser le signal.)
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement.

Do not shut off the power during operation unlessemergency.
Failure to follow this could result in malfunction.
Ne pas couper le courant pendant le fonctionnement, sauf en cas dʼurgence.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement.

Make sure to perform the start-up inspection, and check thatdevices are free from any abnormalities, and that safety
equipment functions correctly before using the product.
S'assurer d'effectuer l'inspection de démarrage et s'assurez que lespériphériques ne présentent aucune anomalie et que l'équipement desécurité fonctionne correctement avant d'utiliser le produit.

When disposing of the product, make consigning contracts
with licensed industrial waste disposers, and consign thedisposal to them.
Confier la mise au rebut du produit à une entreprise agrée pour l'éliminationde déchets industriels.

Advance preparation
Check ProductL'utilisation d'une résistance pull-up ou pull-down sur la ligne de sortie d'uncontrôleur externe peut provoquer un comportement inattendu.
Vérifier le circuit de sortie pour éviter une telle occurrence.

Installation/Wiring

Carefully check the output circuit.

Control/Operation

LED or Pull-up/Pull-down circuits implemented in the output
circuit of control devices could result in unexpected
operation.

Maintenance/Inspection

Précautions générales

CAUTIONSpecifications

3-1.
General precautions

Safety precautions

3. Safety precautions

Precautions on wiring10

CBK-109 User Manual

3-3.
Precautions on wiring
Précautions de cablâge

CAUTION
Perform wiring when the power is shut off.
Failure to follow this could result in electric shock and/or accidents due to
unexpected operation.
Effectuer le câblage lorsque l'alimentation est coupée.
Dans le cas contraire, cela pourrait entraîner un choc électrique et/ou desaccidents en raison d'un fonctionnement imprévu.

When attaching or removing connectors, turn off the power
first, securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver cardconnection parts, such as obliquely attaching or removing
connectors.
Failure to follow this could result in electric shock, malfunction, and/or
accidents due to unexpected operation.
Lorsque vous connectez ou retirez des connecteurs, mettre d'abord l'appareilhors tension, le tenir fermement et effectuer les opérations.
De même, ne pas appliquer de force excessive sur les pièces de connexionde la platine de commande, telles que la fixation ou le retrait oblique deconnecteurs.
Le non-respect de cette consigne peut entraîner un choc électrique, undysfonctionnement et/ou des accidents en raison d'un fonctionnement
imprévu.

Securely attach each connector.
Improper wiring could result in electric shock and/or malfunction.
Fixer solidement les connecteurs de la platine de commande.
Un câblage incorrect peut entraîner un choc électrique et/ou un
dysfonctionnement.

Perform wiring to connectors so that cables make securecontact with connectors.
Barb lines from the cable core could result in heat generation and/or fire
due to changes of contact resistance, and/or short circuit with theadjacent contact.
Effectuer le câblage des connecteurs de sorte que les câbles soient encontact sécurisé avec les connecteurs.
Des brins de fils mal connectés pourrait générer un échauffement et/ou un
incendie, à cause d’ une résistance de contact accrue et/ou d’ uncourt-circuit avec le contact adjacent.

Advance preparation
Check Product

Veiller a utiliser le couple de serrage recommande pour serrer les boulons etecrous au chassis du convoyeur.
Le non-respect de cette consigne pourrait entrainer le desserrage des boulons
et/ou des vis et/ou un dysfonctionnement. => P.21

Installation/Wiring

Failure to follow this could result in screws loosening, and/or malfunction.
⇒ P.21

Control/Operation

Make sure to use the recommended tightening torque totighten fixing screws of the driver card.

Maintenance/Inspection

CAUTIONSpecifications

3-2.
Precautions on
installation
Précautions d’installation

Safety precautions

3. Safety precautions

Precautions on maintenance and inspection

WARNING
If any abnormalities are found, do not use this product until
the causes have been eliminated completely .
Using this product with unattended abnormalities could result in not only
damage to the devices, but also unexpected accidents.
En cas d'anomalie, ne pas utiliser ce produit avant que les causes en aient étécomplètement éliminées.
L'utilisation de ce produit avec des anomalies non résolues pourrait nonseulement endommager les appareils, mais aussi causer des accidents
imprévus.

Have specialists (or people who have sufficiently acquired
skills) perform maintenance and inspection under
instructions by management supervisors.
Faire appel à des spécialistes (ou à des personnes ayant acquis descompétences suffisantes) pour effectuer la maintenance et lʼinspection
conformément aux instructions des superviseurs de la direction.

At the time of repair and replacement work, turn off thepower to all connecting devices.
To prevent wraparound for the power circuits and/or signals, shut off thepower, wait a sufficient amount of time, and discharge electricity inside
the DC power supply equipment.
Au moment des travaux de réparation et de remplacement, mettre tous lespériphériques connectés hors tension.
Pour éviter que les circuits d'alimentation et/ou les signaux ne soientenveloppés, couper le courant, attendre suffisamment longtemps etdécharger l'électricité à l'intérieur de l'équipement d'alimentation en courant
continu.

At the time of maintenance and inspection, post warninglabels so as to prevent unauthorized persons from turning on
the power.
Failure to follow this could result in unexpected accidents.
Au moment de lʼentretien et de lʼinspection, placer des étiquettesdʼavertissement afin dʼempêcher les personnes non autorisées de mettre lesystème sous tension.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement
et/ou des accidents inattendus.

Safety precautions
Advance preparation

Ne pas tourner les commutateurs de la platine de commande avec une force
excessive.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement.

Check Product

Précautions demaintenance etd’inspection

Failure to follow this could result in malfunction.

Installation/Wiring

3-5.
Precautions onmaintenance andinspection

Do not turn the driver card switches using excessive force.

Control/Operation

Précautions liées aucontrôleCAUTION

Maintenance/Inspection

3-4.
Precautions related tocontrol

CBK-109 User Manual

Specifications

11

Precautions on maintenance and inspection

Do not disassemble sections and/or parts other than thosespecified.
Failure to follow this could result in malfunction and/or unexpected
accidents.
Ne pas démonter des sections et/ou des pièces autres que celles spécifiées.
Le non-respect de cette consigne pourrait entraîner un dysfonctionnement
et/ou des accidents inattendus.

Make sure to prepare repair/replacement parts designatedby ITOH DENKI.
Using parts other than those designated by ITOH DENKI could result in
malfunction.
S'assurez de préparer les pièces de réparation/remplacement désignées par
ITOH DENKI.
L'utilisation de pièces autres que celles désignées par ITOH DENKI pourrait
entraîner un dysfonctionnement.

Safety precautions
Advance preparation

Lors de la réparation/remplacement, porter un équipement de protection, telque des gants.
Si vous ne suivez pas cela, vous risquez de vous blesser les mains avec despièces métalliques.

Check Product

Failure to follow this could result in hands getting injured by metal parts.

Installation/Wiring

When repairing/replacing, wear protective equipment, suchas gloves.

Control/Operation

Précautions demaintenance etd’inspection

CAUTION

Maintenance/Inspection

3-5.
Precautions onmaintenance andinspection

CBK-109 User Manual

Specifications

12

Control/Operation

4. Advance preparation
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

13

Specifications

4. Advance preparation

CBK-109 User Manual

Conﬁguration example

14

CBK-109 User Manual

CBK-109

24V DCpower supply unit

■ As for the sensor input, and input/output signals of driver cards, adopt
the number of inputs/outputs based on operation.
En ce qui concerne l'entrée du capteur et les signaux d'entrée/sortie des platinesde commande, définissez le nombre d'entrées/sorties en fonction de l'opération.
■ The safety circuit includes the emergency stop equipment and magnet
contactor.
Le circuit de sécurité comprend l'équipement d'arrêt d'urgence et le contacteur.

Following is conditions to comply UL standard
Environment for installation
The described devices in this manual are defined as “Open Type” complying with
UL61800-5-1 standard. Therefore, in order to conform to UL on the installation,
the devices must be installed in the proper enclosure, which tooling to open must
be required to restrict access inside to prevent unintended contact failure.
Reference: Required enclosure structure in general.
As far as general motorized roller conveyor, driver card and its wiring areprotected by the enclosure that is composed of conveyor frame and frame coveras drawing below. Due to this enclosure, the worker has to use tooling for intentional opening the frame cover. The protective level of this enclosure must be
conformed to UL50 Type 1 or over.
Motorized roller
Idler

Sensor
CBK-109
Frame Cover(It is usually made from nonflammable plastic or steel, and removed from conveyor using tool.)

Example of general enclosure’s structure
Refer to P.34 Product specifications

Advance preparation

Safety circuit

Check ProductBreaker

Installation/Wiring

MDR

Control/Operation

Controller,
such as PLC

Maintenance/InspectionAC
power supply

Specifications

Configuration example

Safety precautions

4. Advance preparation

Items to be prepared by customers

15

CBK-109 User Manual

Items to be preparedby customers

Before introducing this product, prepare the following devices separately.

① 24V DC power supply

Power supply equipment to supply 24V DC to this product● Switching power supply (24V DC)
10A 240W per MDR● 24V DC battery■ A switching power supply is recommended as the DC power supply (24V DC±10%) for
the driver card.

■ Use a stabilized power supply that has an adequate capacity of 24V DC and 10 A or
higher and does not fluctuate due to load variation.
■ A transformer type power supply cannot be used.

■ Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.
■ If the power supply capacity is smaller than the rated power of the dedicated driver card

multiplied by the number of MDRs to be used, the supply voltage may drop and cause
failure or damage of the MDR and driver card. Be sure to use a power supply with acapacity larger than the rated power of this product multiplied by the number of MDRs to
be used.
＊When starting multiple MDRs simultaneously, use a power supply with a capacity of
10A multiplied by the number of MDRs to be used.
■ The power supply should not activate protection with peak current 30A, 1 ms or below.

■ For the power supply unit, use an isolation type switching power supply compliant withthe safety standard (IEC62368-1). Do not use a non-isolation type power supply forsafety reasons, since it may not conform to the radiation noise regulations.

Following is conditions to comply UL standard
Recommended power supply specification
・Stabilized power supply that isolates between output and input.
・Connect driver cards within a capacity of power supply.
Condition
Input Voltage range

100 to 230V AC (+/- 15%)

Input frequency range

50 to 60 Hz

Output voltage range

24V DC (+/- 10%)Rated output current

7A or over

Surrounding operating Temperature

0 to 40 deg. C

Humidity

90% RH or less (No condensation)

Safety standard

Conforming to UL62368-1 or IEC62368-1 in the US.
CSA C22.2 No. 62368-1 in Canada.

Recommended model

Nipron GPSA-360-24 (Output rated current; 15A, Peak; 25A)

<Cautions>
The installation of over current protection device at primary side in power source might be requested
when using a compliant safety standard which is UL62368-1, IEC62368-1 or CSA C22.2 No. 62368-1.
In this case, install specified over current protection device.
Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 240
volts maximum, when protected by Circuit Breakers connected with Switching Mode Power supply, R/C(QQGQ2/8), Nipron Co Ltd (E161936), Model GPSA-360-24 (Output rated current; 15A, Peak; 25A).

Driver card specifications＊UL certified value
Rated value

1

Rated input voltage

24V DC

2

Rated input current

3.8A

3

Rated output voltage

24(Vp-p)4

Rated output current

2.6A

Items to be prepared by customers

CBK-109 User Manual

16

4. Advance preparation〈Available wire diameter for driver card connectors〉

Necessary for wiring of power andsignal cables, branch connectors,
driver cards, controllers, such as
sensors or PLCs, and power supply.

Driver card

CBK-109

Connector

Power connector

0.8〜1.5m㎡（AWG：18〜16）

Control connector

0.08〜0.5m㎡（AWG：28〜20）■ To select the current capacity of wiring materials, secure a high safety margin basedon the current value in the equipment to be used.
Pour sélectionner la section des matériels de câblage, prévoir une marge de sécuritéélevée en fonction du courant de l'équipement à utiliser.

■ Longer wiring between the power supply unit and driver cards/controllers could
cause the voltage to decrease, resulting in malfunction and/or damage.
Un câblage plus long entre le bloc d'alimentation et les platines/contrôleurs peut
entraîner une baisse de tension, un dysfonctionnement et/ou des dégâts.

Necessary when the installing location of the MDR is far from that of the driver card.
■ CBK-109 ：12P extension cable

ACE-CBM-G0600

L= 600mm

ACE-CBM-G1200

L= 1200mm

ACE-CBM-G2000

L= 2000mm

Female side

37.5

12P extension cable length

φ5.5Male side

Model

60 ±5

37

L

■ CBK-109 ：13P extension cable (only for the brake type)
13P extension cable length

ACE-CBK-H1000

L= 1000mm

ACE-CBK-H2000

L= 2000mm

Male side
φ5.5

Model

Female side40

⑥ MDR extension cables（Option）

Control/Operation⑤ Wiring materials

Maintenance/Inspection④ Safety relay

Installation/Wiring

Check Product

Advance preparation

Devices to control this product, such as PLCs

37

60 ±5
L

■ Cables can be extended up to 3000 mm, including the MDR cable length.
La longueur totale du câble, incluant le câble du rouleau moteur, ne doit pas
dépasser 3000 mm.

■ Do not extend cables by connecting multiple extension cables.
Ne pas utiliser plusieurs câbles d’ extensions par MDR.

Specifications③ Control devices

Safety precautions② MDR

Emergency stop equipment

CBK-109 User Manual

17

24V DCpower supply
unitPE

breaker⑦-2 Operation check⑧ Wiring for power supply

Regarding equipment where this product is incorporated, check that a breaker with appropriate
capacity for the 24 VDC power supply unit has been installed. If abnormal operation should occur,
protection through the breaker could be effective.
Note that when using an earth leakage breaker, select one that is “inverter corresponding”. Someinverter non-corresponding earth leakage breakers could result in malfunction, since they may
recognize high-frequency components of the switching power supply as leakage.
When the 24V DC power supply unit has been incorporated, check that the breaker and safety
circuit can work properly. Perform operation following the trial operation after checking them.
① Input to the DC power supply unit (AC power) is securely turned ON/OFF when turning
ON/OFF the breaker.
② AC power input to the DC Input power supply unit is securely turned OFF/ON when turning
ON/OFF the safety circuit.

① Installation of Over-current Protection device on DC power source.

The installation of specific over current protection device in power source might berequested by specification DC power source that would requests safety standard(UL62368-1, etc.). In this case, install specified over current protection device as shown
below. If this protection device is not requested by specification of DC power source, it is notnecessary to install.
DC power

Overvoltage category 3

AC power sourcefrom facility

Overvoltage category 2

Over current
protection

CBK-109② Installation of over-current protection device.

Specifications⑦-1 Checking the

In case of using power supply device except a limit power supply, install theover-current protection device on the 24V DC line.

③ Adding the circuit breaker on motor power line when abnormal circumstances.

There are not equipped motor overload protection and over-temperature sensing on CBK-109.
CBK-109 transmits an abnormal status data to external with I/O network, when abnormal
circumstances such as overload or high temperature rising condition but does not block out
the power. Therefore, if the power needs to be blocked out, add a circuit breaker on motor
power line as shown as SW1 below that is controlled by upper layer device (PLC).
Upper layer device needs to receive an abnormal status data from driver to block out thepower with circuit breaker SW1.
Separate overload detector needs to be added on the power line to block out the motor
power, when driver does not have communication to upper layer device.
I/O Communication
PLC
I/O

DC powerPower

AC power sourcefrom facility
SW1
Braker contact

Advance preparation

BreakerThis product

Check Product

Emergency stop
equipment
Safety circuit

AC power supply

Installation/Wiring

Ce produit n'inclut pas l'équipement d'arrêt d'urgence.
Les clients doivent s'assurer de l'installer.

Control/Operation

This product does not include the emergency stop equipment.
Customers must make sure to install it.

Maintenance/Inspection⑦ Emergency stop
equipment

Safety precautions

4. Advance preparation

CBK-109

Control/Operation

5. Check Product
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

18

Specifications

5. Check Product

CBK-109 User ManualChecking the model

19

CBK-109 User ManualR456

CBK-109 □ □ -UL① Driver card specifications※

・F … Standard
・B … Brake specifications② Input and output signals
・N … NPN input/output
・P … PNP input/output※12pin motor cable is for standard type,and 13pin motor cable is for brake type.

Checking appearance① Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).

If any abnormalities are found, contact the supplier immediately.

Checking accessories

Check that all the following items are included.
Power connector

Control connector

WAGO 734-102

WAGO 733-105

M4 cross-recessed head SW screw x 15
/ M4 hex. nut（for securing the driver card）

1

1

2 setsInstallation/Wiring

Check Product

Model description sample

Control/Operation

78

0V
24V

23

90 1

Maintenance/Inspection

7 8

VR1-ACC

VR2-DEC

PLS
ERR
V-IN
DIR
RUN

901

2 3

Motor
connector, 3.8AOUTPUT：24Vp-p, 2.6A
3Ø, 166Hz(0Hz～166Hz)

456

CBK-109□□-ULSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/HINPUT：24V

Model

Advance preparation

Unpack the product, and check that the product model is what you ordered.

Specifications

Checking the model

Safety precautions

5. Check ProductControl/Operation

6. Installation/Wiring
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

20

Specifications

6. Installation/Wiring

CBK-109 User ManualMounting driver cards

21

CBK-109 User Manual

Perform mounting processing on the frames and control panel by reference tothe mounting holes for driver cards.
■ Mount driver cards on a flat surface where heat can be released easily.

Monter les platines de commande sur une surface plane où la chaleur peut êtrefacilement évacuée.

■ Prevent chips generated during processing from entering driver cards.
Empêcher les copeaux générés lors du perçage d'entrer dans la platine decommande.
25

78

18

23

456

38.5

6-2.
Mounting driver cards

40

0V
24V

R

90 1

4.5

78

901

3

47

Mounting driver cards
Use the included screws and nuts to mount driver cards
on the conveyor frames or control panel.

Control/Operation

1■ Recommended tightening torque1.5〜1.9N･ｍ
Couple de serrage recommandé 1.5 〜 1.9N･m■ Since the driver card has the degree of protection

1.5〜1.9N･mof IP20, use a protective case in areas subject towater, or install in other locations.

Phillips head screwdriver

Étant donné que le produit a un boîtier classéIP20,
utilisez un boîtier de protection ou montez-le dans un
endroit protégé au cas ou il serait soumis à desprojections d'eau.

6-3.
CBK-109
Functions list / Wiring

901

78

VR2-DEC

⑤CN2
PLS
ERR
V-IN
DIR
RUN

SPEED
456

VR1-ACC, 3.8AOUTPUT：24Vp-p, 2.6A
3Ø, 166Hz(0Hz～166Hz)

2 3

Motor connector outlet

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/HINPUT：24V

CBK-109□□-UL

0V
24V

R

78

18

⑥CN1

456

③VR1

23

90 1

③VR2

④LED3

④LED2

④LED1

①SW1

②SW4

①SW1 (DIP switch)No.

Description

Setting whenturned ON

Setting when Factoryturned OFF
setting1

Switch between automatic/manual recovery
if a thermal error/low voltage error/back EMF error occurs

Manualrecovery

Automatic
recoveryON

8-1. Error details
8-2. Error history2

Selection of internal/external speed settings

External

References

Internal

OFF

Specified speed

Selection of the direction of rotation

Refer to 7-1.
Transfer direction settingsOFF

7-1. Transfer direction settings

4

Selection of the alarm (error) signal output

Output under the Output when an
normal condition
error occurs

OFF

7-2. Error signal

5

Selection of the speed range

High speed
range

ON

Specified speed3

Low speed
range

Installation/Wiring

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/H

VR1-ACC

VR2-DEC

PLS
ERR
V-IN
DIR
RUN

SPEED
2 3

59

, 3.8AOUTPUT：24Vp-p, 2.6A
3Ø, 166Hz(0Hz～166Hz)

456

4.5

INPUT：24V

CBK-109□□-UL

Check Product

129
122

Maintenance/Inspection

1

Advance preparation

Hole processing on frames and control panel

Specifications

6-1.
Preparation to installdriver cards

Safety precautions

6. Installation/WiringCBK-109 Functions list / Wiring

CBK-109 User Manual

22③V R (Volume)
Minimum

Maximum(Full in a counter-clockwise (Full in a clockwise
direction)
direction)

Factory
setting

１

Acceleration time from RUN signal until specified speed

0 seconds

2.5 seconds

Minimum2

Deceleration time from STOP signal until stop

0 seconds

2.5 seconds

Minimum

References

ー

④LED
Color

References

Display

1

PWR

Green Indicates the power status.

2

ERR

Red

3

STATUS

8-1. Error details

Indicates the type of errors.

Orange Indicates the number of times for thermal error/lock error/low voltage error/back EMF error.

8-2. Error history⑤CN2 (Control)

Advance preparation

10 speeds can be specified. (＊When combined with SW1#5, up to 20 speeds can be specified.)

Check Product②SW4 (Rotary switch)

Safety precautions

6. Installation/Wiring

5

PLS

Motor pulse output

7-3. Motor pulse signal

4

ERR

Error signal output

7-2. Error signal

3

V-IN

MDR external speed settingSpecified speed

2

DIR

MDR rotation direction switching

7-1. Transfer direction settings

1

RUN

MDR RUN/STOP

RUN signal for MDR operation

Installation/Wiring

References

Operation

ON

OFF

PM570KT-55m/min

PM605KT-15m/min

PM605KT-55m/min

Speed(m/min)

Speed(m/min)

Speed(m/min)

Speed(m/min)

SW4No-loadNo-loadNo-loadNo-loadExternal
voltage
Input
（V）

9

16.2

61.6

17.2

65.4

9.6〜9.9

8

14.9

56.5

15.8

60.0

9.1〜9.4

7

14.2

53.9

15.1

57.2

8.6〜8.9

6

13.5

51.4

14.3

54.5

8.1〜8.4

5

12.8

48.8

13.6

51.8

7.6〜7-9

4

12.2

46.2

12.9

49.1

7.1〜7.4

3

10.8

41.1

11.5

43.6

6.6〜6.9

2

10.1

38.5

10.8

40.9

6.1〜6.4

1

9.5

36.0

10.0

38.2

5,6〜5.9

0

8.8

33.4

9.3

35.4

5.1〜5.4

9

8.1

30.8

8.6

32.7

4.6〜4.9

8

7.4

28.2

7.9

30.0

4.1〜4.4

7

6.8

25.7

7.2

27.2

3.6〜3.9

6

6.1

23.1

6.5

24.5

3.1〜3.4

5

5.4

20.5

5.7

21.8

2.6〜2.9

4

4.7

18.0

5.0

19.1

2.1〜2.4

3

4.1

15.4

4.3

16.3

1.6〜1.9

2

3.4

12.8

3.6

13.6

1.1〜1.4

1

2.7

10.3

2.9

10.9

0.6〜0.9

0

2.0

7.7

2.2

8.2

0.1〜0.4

Maintenance/Inspection

24V DC

PM570KT-15m/min
SW setting
SW1#5

0V

1

Specifications

Specified speed

2

Control/Operation⑥CN1 (Power)

CBK-109 Functions list / Wiring

CBK-109 User Manual

23

Connect the 24 VDC and 0 VDC cables to CN1 (2 contacts).

Power connector（CN1）■ Do not connect multiple power cables to one contact.
Failure to follow this could result in electric shock,short circuit, and/or damage due to the capacity ofconnectors being exceeded. (Connector capacity: 10 A)
Ne connectez pas plusieurs conducteurs à un seul
pôle. Le non-respect de cette consigne pourrait
produire un dépassement de la capacité duconnecteur et entraîner un choc électrique, uncourt-circuit ou des dommages.
(Capacité 10A pour le connecteur)

24V DC7mm

0.80〜1.5mm 2（AWG:18〜16）■ Connect the 24 VDC and 0 VDC cables correctly.

plugged in.
Ne pas câbler le connecteur branché (sous tension)

Wiring ofcontrol connector (CN2)2Connect each cable to CN2 (5 contacts).

Control connector（CN2）■ Refer to P.22 ⑤ CN2 (control), and perform wiring
according to operation.

Voir P.22 ⑤ CN2 (contrôle), et effectuer le câblage
selon le fonctionnement.

■ Use the same voltage to be input to CN2#1 as thepower supply voltage. (Connector capacity: 4 A)
La tension du connecteur de contrôle doit êtrecommune à la tension d'alimentation.
(Capacité de connecteur 4A)

7mm

0.08〜0.5mm 2（AWG:28〜20）■ Make sure to check the input signal (NPN/PNP), andinput the voltage to CN2.
Vérifier le signal d'entrée (NPN/PNP) et entrer la tension
sur CN2.

■ When connecting a relay coil, etc., to the remote

output, use surge protector devices, or perform surge
protection measures using diodes.
Using devices without surge protection measures
could result in damage to the remote output terminal,
if counter electromotive voltage is generated whenswitching the output signal.
Dans le cas où une bobine de relais est connectée àla sortie, utilisez un relai doté d'une protection contre
les surtensions ou utilisez une diode contre lessurtensions potentielles. En cas de non-respect decette consigne, une contre-force électrique est
générée lors de la commutation du signal de sortie, ce
qui peut endommager la borne de sortie distante.

Connecting to the driver card3

Connect the power connector (CN1) and control
connector (CN2) to the driver card.

Connecting to the MDR

4Connect the connector coming from the MDR.
■ Connect the extension cable, if necessary.

Refer to P.16

Utilisez un câble d'extension si nécessaire. Voir P.16

■ Cables can be extended up to 3000 mm, including the MDR cable length.

La longueur totale du câble, incluant le câble du rouleau moteur, ne doit pas
dépasser 3000 mm.
■ Do not extend cables by connecting multiple extension cables.
Ne pas utiliser plusieurs câbles d'extensions par MDR.

Control/Operation■ Do not connect cables when connectors are

Installation/Wiring

Check Product

Des précautions doivent être prises pour éviter leserreurs de câblage de 24V et 0V.

Advance preparation

DC 0V

Maintenance/Inspection

1

Specifications

Wiring ofpower connector (CN1)

Safety precautions

6. Installation/Wiring

Control/Operation

7. Control/Operation
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

24

Specifications

7. Control/Operation

CBK-109 User ManualCBK-109 seittings

25

CBK-109 User Manual

78

2 3

456

R

1 2 3

456

CN2#

SW1#3

IN

1 2 3

78

CN2

ON

OFF

CW

CCW

CCW

CW

23

90 1

0V
24V

SW1＃3

12 12345

PLS
ERR
V-IN
DIR
RUN

901

IN

ON
OFF

CN2#

■ The transfer direction cannot be changed using
SW1#3 during transfer (while the MDR is
running).
Change the direction when the MDR stops.
Le sens de rotation ne peut pas être modifié àl'aide de SW1#3 pendant le transfert (pendantque le MDR est en cours d'exécution).
Changer le sens de rotation lorsque le MDR
s'arrête.

Control/Operation

Switching the direction of rotation while the MDR is rotating by operating CN2#2
RUN

C N2#1

STOP
ON
OFF

Rotation
direction

500ms

CCW

Maintenance/Inspection

C N2#2STOP
CW＊When SW1#3 is OFF

The error signal is output from CN2#4.
CBK-109FN / CBK-109BN

CBK-109FP / CBK-109BP

NPN open collector output

PNP open collector output

CN2
PLS
ERR
V-IN
DIR
RUN

SW1#4 OFF

SW1#4 ON

Output the signal when an error occurs

Output under the normal condition(

Open under the normal condition

Open when an error occurs

The transistors inside driver cards areturned ON when an error occurs.

The transistors inside driver cards areturned OFF when an error occurs.

)(

12345

7-2.
Error signal

Advance preparation

OUTPUT：24Vp-p, 2.6A
3Ø, 166Hz(0Hz～166Hz)

SPEED

Check Product

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/HMDR transfer direction settings using SW1#3 and CN2

Installation/Wiring

The MDR’s direction of rotation is determined by a combination of SW1#3 and CN2#2.

CN2#4（ERROR OUT）)

＊Protection resistance of 100 Ω is included inside driver cards.

■ When connecting a pull-up (pull-down) resistor, set the value to 25 mA or less.

Failure to follow this could result in damage to parts/components inside the driver card.
Lors de la connexion d'une résistance pull-up (pull-down), réglez la valeur sur 25 mA ou moins.
Le non-respect de cette consigne pourrait endommager les pièces/composants de la platinede commande.

■ When using multiple driver cards, extract the STATUS signal respectively.

Lors de l'utilisation de plusieurs platines de commande, extraire respectivement le signal STATUS.

■ The error signal is output when turning the power ON/OFF. Disregard the error signal sentfrom the driver card for 0.5 seconds when turning the power ON, and for two seconds whenturning the power OFF.
Lors de la mise sous tension et hors tension, le signal d’ erreur est envoyé.
Il ne faut pas tenir compte de ce signal pendant 0,5s à la mise sous tension, et 2s à la mise horstension.

Specifications

7-1.
Transfer direction settings

Safety precautions

7. Control/Operation

CBK-109 seittings

26

CBK-109 User Manual

OFF

4638
4556
4349
4141
3934
3727
3313
3106
2899
2692
2485
2278
2071
1864
1657
1450
1242
1035
828
621

9.6〜9.9
9.1〜9.4
8.6〜8.9
8.1〜8.4
7.6〜7.9
7.1〜7.4
6.6〜6.9
6.1〜6.4
5.6〜5.9
5.1〜5.4
4.6〜4.9
4.1〜4.4
3.6〜3.9
3.1〜3.4
2.6〜2.9
2.1〜2.4
1.6〜1.9
1.1〜1.4
0.6〜0.9
0.1〜0.4

PLS
ERR
V-IN
DIR
RUN

■ Attach protection resistance so that the output is 25 mA or less. Using the
product with an output of over 25 mA could result in damage to the transistors
inside driver cards.
Régler une résistance de protection de sorte que la sortie soit de 25 mA ou moins.
L'utilisation du produit avec une sortie supérieure à 25 mA peut endommager lestransistors des platines de commande.

■ In the motor pulse signal output section, protection resistance of 100Ω isincluded inside driver cards.
Dans la section de sortie du signal d'impulsion du moteur, une résistance deprotection de 100Ω est incluse à l'intérieur des platines de commande.

7-4.
Trial run

● Prevent other devices around the product from operating.

Other devices incorporated in the system, such as conveyor lines, could create
dangerous situations, since trays may start to flow from upstream when the trial run
is driven.
Check carefully that other elements in the system will not operate when the productstarts running.
● Make sure to check that wiring, driver card settings, and PLC settings have been

carried out correctly before the trial run.

Advance preparation

155
152
145
138
131
124
110
104
97
90
83
76
69
62
55
48
41
35
28
21

Check Product

９
８
７
６
５
４
３
２
１
０
９
８
７
６
５
４
３
２
１
０

CN2#5
（MOTORPULSE OUT）

CN2

Installation/Wiring

ON

SW4

Motor speed（r/min）

12345

SW1#5

Frequency（Hz）

External
speed setting（V）

Control/Operation

Accuracy: ±3%

Internal speed settings

Maintenance/Inspection

・The motor pulse signal for the MDR is output from CN2#5.
・Output is the NPN open collector output of 2-pulse signal per rotation of the internal
motor.

Specifications

7-3.
Motor pulse signal

Safety precautions

7. Control/Operation

Control/Operation

8. Maintenance/Inspection
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

27

Specifications

8. Maintenance/Inspection

CBK-109 User ManualError details on CBK-109

CBK-109 User Manual

28

Errors can be checked by PWR (green), ERR (red), and signals from CN2#4.
■ When error signals have been released using CN2#1 (RUN / STOP), the MDR instantly starts up when RUN
is input.
Lorsque des signaux d'erreur ont été émis à l'aide de CN2#1 (MARCHE/ARRET), le MDR démarre instantanément
lorsque le signal MARCHE est entré.

■ When the power supply voltage has experienced an extreme decrease, an unexpected operation may occur.
Lorsque la tension d'alimentation a subi une baisse importante, un fonctionnement inattendu peut se produire.

■ When releasing an error, switch ON→OFF→ON signals on CN2#1, and ON→OFF→ON / OFF→ON→OFF
signals on CN2#2, at intervals of 100 ms or more.

OutputType of error

Occurrence conditions（Normal operation）：OFF

How to release error

Error releaseconditions

Automatic recovery

−

Open

Fuse blown

Fuse meltdown(Failure is detected after 1.0
sec has elapsed)

Open

Insuﬃcient
voltage

The driver card supply voltage
The driver card
has been 15 V or less for 1.0
supply voltage issec, or decreases to 15 V orless five times within 500 msec. 18 V or more

Open・Motor cable connector
unconnected
Motor connector ・Motor cable connector
disconnectedunconnected・Incorrect connection between
the MDR and driver card

None (Replace the driver card.)

Correct connectionof the motor cable

Rotates MDR after
elapsing 4sec ormore when an error
occurs.

The unit
starts up
instantly

Motor lockDriver card/MDR
thermal error

・The driver card (FET)・The driver card (FET)
temperature is 85ºC
temperature has been 95ºCor loweror higher for 1.0 seconds
・The MDR internal
・The MDR temperature is 110ºC temperature is 80ºCor lower

Open

Back EMF error

The MDR voltage has been
40 V or more for 2.0 sec,
or it is 50 V or more

The motor voltage
has been 30 V orless for 1.0 sec

Open

Motor cabledisconnected

MDR disconnected

None (Replace the MDR.)

Open

⇔

・Input the signal of ON→
OFF→ON to CN2#1(RUN/STOP)−

Failure is detected if the
MDR does not rotate for
0.5 sec

Open

Manual recovery

Installation/Wiring

PWR
CN2#4
（green） ERR
ERR
signal（red）：Blinking（6Hz）

Control/Operation

Error details：Blinking（1Hz）：ON・Switch ON→OFF→ON
or OFF→ON→OFF on
CN2#2

−
＊1

When one minutehas elapsed after
decreasing to therecoverytemperature, theunit starts up＊ Only the error signal will
be released by switching
the signal on CN2#2.
After the error has beenreleased, turn CN2#1 OFF
and ON to run and recover
the MDR.

The unit
starts up
instantly＊1 As for the method to release the thermal error, when you want to start up the unit within one minute after decreasing
to the recovery temperature using the automatic recovery setting, take the same procedure as for the manual
recovery to release the error and start the MDR.
En ce qui concerne la méthode pour éliminer l'erreur thermique, pour redémarrer l'appareil dans la minute qui suit la baissede la température de récupération avec le redémarrage automatique, suivez la même procédure que pour le redémarrage
manuel pour éliminer l'erreur et démarrer le MDR.

■ Errors will be also released when the power is OFF (for 2.0 seconds or more).

L'erreur peut également être remise à zéro en coupant l'alimentation plus de 2 secondes.

■ Error details are described as an example when the SW1#4 ERR signal is ON(output under the normal condition).
Les détails de l'erreur sont décrits à titre d'exemple lorsque le signal ERR SW1#4 est envoyé(sortie dans des conditions normales).

Maintenance/Inspection

LED display
explanation

Check ProductLors du déclenchement d'une erreur, commuter les signaux ON→OFF→ON sur CN2#1, et les signaux ON→OFF→ ON/ OF→ON→OFF sur CN2#2, à des intervalles de 100 ms ou plus.

Advance preparation

Error details on CBK-109

Specifications

8-1.
Error details

Safety precautions

8. Maintenance/InspectionCBK-109 Error history

CBK-109 User Manual

29

When the thermal error/lock error/low voltage error/back EMF error occurs during
operation, the error type and the number of occurrences are indicated using LEDs
[ERR (red), STATUS (orange)].
■ The error history [STATUS (orange)] is indicated on LEDs only when an error occurs. It will
not be indicated during normal operation.

L'historique des erreurs [STATUTS (orange)] est indiqué sur les LED uniquement lorsqu'une erreur se
produit. Il ne sera pas indiqué pendant le fonctionnement normal.

■ Other error histories will not be saved.
Les autres historiques d'erreurs ne seront pas enregistrés.

■ When the fourth or following errors occur, the error history for the last three error
occurrences will be indicated.
Lorsque la quatrième erreur ou les erreurs suivantes se produisent, seul l'historique des erreurs
pour les trois dernières occurrences d'erreur sera indiqué.

■ The error history will be reset when turning the power OFF.

Advance preparation

CBK-109 Error history

Check Product8-2.
Error history

Safety precautions

8. Maintenance/Inspection

Error history details

：OFF

（6Hz）

Indicates the lock error/low voltage error/thermal error/back EMF error.
Lock error
Low voltage error
Green

Thermal error

PWR
×2

⇔

1.5s

Back EMF error

Red

ERR

OrangeSTATUS

Indicates the number of error occurrences after the power is turned ON.
First error.
Second error.
(Indicates that the same error as the previous one occurs.)
Second or third error.
(Indicates that the type of errors are mixed.)
Third error.
(Indicates that the same error occurs three times continuously.)

Control/Operation：Blinking Six times/s（1Hz）

Maintenance/Inspection：Blinking Once/s：ON

Specifications

LED display explanation

Installation/Wiring

L'historique des erreurs sera réinitialisé lors de la mise hors tension.

Error time chart

CBK-109 User Manual

30

8-3.
Error time chart

CBK-109 Error time chart
For details on error conditions, recovery conditions, and LED indication, refer to eachsection.

Release the error
RecoveryRUN signal

Advance preparation

Low voltage error＊The error time chart is described as an example when the SW1#4 is ON (output under thenormal condition).
ON
OFF

RUN signal（CN2#1）

RUN

MDR

STOP
24V

Power supply
voltage

18V
15V

Error output（CN2#4）

Output

LED
（red）

ON
OFF

Safety precautions

8. Maintenance/Inspection

Check Product1.0sec ※1
Open

6Hz blinking

RUN signal

RUN signal（CN2#1）※3

DIR signal（CN2#2）

ON
OFF

RecoveryON
OFF

Release the error

※2

RUN

MDR

STOP

Control/Operation

Recovery

24V
Power supply
voltage

18V
15V

Error output（CN2#4）

Output

LED
（red）

ON
OFF

1.0sec ※1
Open

6Hz blinking

An error occurs when a power supply voltage has been at 15 V or less for 1.0 seconds, ordecreases to 15 V or less five times within 500 msec.
※2 The error will be released using the DIR signal, and recovered using the RUN signal.
※3 Error release using the DIR signal can also be performed using OFF→ON→OFF.
※1

Release the error
RecoveryRUN signal

RUN signal（CN2#1）RUN

MDR

RecoveryRUN signal

Output

LED
（red）

ON
OFF

0.5sec ※1
4sec ※2Open

1Hz blinking

An error occurs when the motor has been locked for 0.5 seconds.
An error is not able to reset and MDR is not able to run for 4sec after occurring the error.

RUN signal（CN2#1）
DIR signal（CN2#2）

※3

MDR

ON
OFF

RecoveryON
OFF

Release the error

ONOFF

Error output（CN2#4）

Output

LED
（red）

ON
OFF

※1
※2
※3
※4

Recovery

STOP

Error output（CN2#4）※1※2

Release the error DIR signal

ON
OFF

Specifications

Lock error

Maintenance/Inspection

Release the error DIR signal

Installation/Wiring※1 An error occurs when a power supply voltage has been at 15 V or less for 1.0 seconds, ordecreases to 15 V or less five times within 500 msec.

※2

0.5sec ※1

4sec ※4Open

1Hz blinking

An error occurs when the motor has been locked for 0.5 seconds.
The error will be released using the DIR signal, and recovered using the RUN signal.
Error release using the DIR signal can also be performed using OFF→ON→OFF.
An error is not able to reset and MDR is not able to run for 4sec after occurring the error.

Error time chart

CBK-109 User Manual

31

8. Maintenance/Inspection

ON
OFF

RUN signal（CN2#1）

RUN

MDR

STOP

Driver card/
MDR thermal

Abnormaltemperature
Recoverytemperature

Advance preparation

RUN signal※21.0sec ※1
OutputError output（CN2#4）

Open
ON

LED
（red）

OFF

※1 An error occurs when the driver card/MDR temperatures have increased to an abnormal level orhigher for 1.0 seconds.
※2 The error can be released when the driver card/MDR decreases to the recovery temperature or lower.

RecoveryRUN signal

RUN signal（CN2#1）
DIR signal（CN2#2）

※4

ON
OFF

RecoveryON
OFF

Release the error

※3

RUN

MDR

Installation/Wiring

Release the error DIR signal

STOP

Driver card/
MDR thermal

Abnormaltemperature
Recoverytemperature※2

1.0sec ※1
OutputError output（CN2#4）

Open
ON

LED
（red）

OFF

※1 An error occurs when the driver card/MDR temperatures have increased to an abnormal level orhigher for 1.0 seconds.
※2 The error can be released when the driver card/MDR decreases to the recovery temperature or lower.
※3 The error will be released using the DIR signal, and recovered using the RUN signal.
※4 Error release using the DIR signal can also be performed using OFF→ON→OFF.

RUN signal（CN2#1）

ON
OFF
RUN

MDR

STOP

Motor voltage

Error output（CN2#4）

Output

LED
（red）

ON
OFF

※1
※2

Release the error DIR signal
RecoveryRUN signal

40V
30V
24V

※2

1.0 sec or moreOpen
6Hz blinking ⇔ 1.5s OFF

An error occurs when a voltage has been at 40 V or more for 2.0 seconds, or 50 V or more.
The error can be released when the voltage has been 30 V or less for 1.0 seconds.

RUN signal（CN2#1）
DIR signal（CN2#2）※4

MDR

Motor voltage

ON
OFF

RecoveryON
OFF

Release the error

※3

RUN
STOP
40V
30V
24V

Error output（CN2#4）

Output

LED
（red）

ON
OFF

※1
※2
※3
※4

2.0sec ※1

Specifications

RecoveryRUN signal

Maintenance/Inspection

Back EMF error
Release the error

Check Product

RecoveryControl/Operation

Release the error

Safety precautions

Driver card/MDR thermal error

2.0sec ※1※2

1.0 sec or moreOpen
6Hz blinking ⇔ 1.5s OFF

An error occurs when a voltage has been at 40 V or more for 2.0 seconds, or 50 V or more.
The error can be released when the voltage has been 30 V or less for 1.0 seconds.
The error will be released using the DIR signal, and recovered using the RUN signal.
Error release using the DIR signal can also be performed using OFF→ON→OFF.

Troubleshooting

32

CBK-109 User Manual

Error

MDR

(Symptom 2)
The speed cannot be changed.
The speed cannot be increased.

・Check if the nominal speed of MDR is selected correctly.
⇒ The adjustable speed range is depending on nominal speed.

SW1#2

・Check if SW1#2 is set properly: ON for external speed variation and OFF for internal speed variation.

Power・Check if the external voltage 0 V is common to the 0 V input to CN1#2.
・Check if the stable 24 VDC is adequately supplied.

CN2#3

・Check if the cable is adequately wired to the CN2#3 connector.
・Check if the analog voltage input is set between 0 V and 10 V.

(During external
speed variation)

CW/CCW

SW1#3(Symptom 4)
Error cannot be output.

・Check if the MDR is adequately installed, and its shafts are adequately fixed with the supplied
mounting brackets or accessories.
・Check that the MDR end housing does NOT come into contact with the conveyor frame.
・Check if the MDR's connector is properly connected to the driver card.
・Check that the o-ring or belt tension is not too strong.
Check if the number of slaved idler rollers is adequate.

MDR(During external
speed variation)(Symptom 3)
The rotation direction cannot
be switched.

・Check if 0 V is input to CN2#2, and it is common to the 0 V input to CN1#2.
・Check if the input signal to CN2#2 is correct. (NPN-0V / PNP-24V)
Also, check if the connector is connected securely.
・Check that DIP-SW1#3 has not been changed during MDR rotation.
⇒ The rotating direction during MDR rotation cannot be changed using DIP-SW1#3.
Stop MDR rotation and change the direction using DIP-SW1#3, or change the direction during
MDR rotation using CN2#2.

SW1#4

・Check that the setting is done properly for signal output under the normal and abnormal condition.

Voltage・Open collector output is set. Check if the external voltage is 24V DC or less, and the 0 V input iscommon to the 0 V input to CN1#2.
・Check if the resistor of 1 kΩ or larger is mounted.
（The resistor type depends on the unit used by customers.）

CN2#4

・Check if the cable is adequately wired to the CN2#4 connector.
・Check that wiring for NPN or PNP signal output is done correctly.

・Check if ERR (red) is illuminating or blinking.
⇒ One of the thermal error, lock error, back EMF error, and low voltage error occurs.
Refer to 8-1. Error details.

(Symptom 5)
Error is output immediately.
ERR
（red）

・Check that an appropriate power supply with enough capacity is being used.
⇒ Refer to 24V DC power supply on P.16.
・Check that the wire diameter to be used for the power supply is appropriate.（0.8 to 1.5m㎡）
・Also, check that there is no failure in wiring and/or no looseness at connectors.
⇒ Check the wire diameter and wirings.
・Check that CBK-109 is not too far from the power supply. (Check if the voltage has not dropped.)

Environment

MDR・Check if the product is being used in the ambient temperature range between 0 and 40ºC.
・Check if the driver card back plate is affixed to the metallic plate face where heat can be released easily.
・Check that the MDR has not been locked when stopping transferred products using a stopper.
・Check that the MDR end housing does NOT come into contact with the conveyor frame.
・Check that the MDR's connector is properly connected to the driver card.
・Check that the MDR power cable has not been damaged.

Advance preparation

・Check if ERR (red) is illuminating or blinking.
⇒ Refer to 8-1. Error details, remove the cause of error.

Check Product

RUN signal

・Check if 0 V is input to CN2#1.
・Check if the input signal to CN2#1 is correct. (NPN-0V / PNP-24V)
Also, check if the connector is connected securely.
・Check if the 0 V input to CN2#1 is common to the 0 V input to CN1#2.

Installation/Wiring

Power・Check if only PWR (green) illuminates.
・Check if the stable 24 VDC is adequately supplied from the power supply.
・Check if wiring to the CN1 connector has been done correctly.
・Check if the 24 VDC cable is adequately wired to the CN1 connector.

Control/Operation

Vérifiez les éléments suivants sans retirer le couvercle ni modifier le produit.

Maintenance/Inspection(Symptom 1)
MDR does not rotate.

■ Check the following items without removing the cover or remodeling.

Specifications

8-4.
Troubleshooting

Safety precautions

8. Maintenance/Inspection

Control/Operation

Speciﬁcations
Maintenance/Inspection

Installation/Wiring

Check Product

Advance preparation

Safety precautions

33

Specifications

Speciﬁcations

CBK-109 User ManualSpeciﬁcations

34

CBK-109 User Manual

Static current

0.06A

Peak current

30A, 1 msec or lessStarting current

7.0A

Time from Run(when CN2#1 is powered) 15 msec or lessinput to motor rotation
NPN (PNP) transistor open collector
output(Set the maximum output current to
25mA or less)Error output

Indication of the number of error
occurrences (red)(orange)

Thermal protection

Driver card: 95ºC
MDR: 110ºC

Brake release current

Maximum 0.3A (Only for brake option)

Power

Cable
connector

Control

No condensation

Installation

IndoorAtmosphere

No corresive gas

Vibration

0.5 G or less

Pollution level2

Overvoltage category2

Conforming to IEC60640-1
and UL840

When power
OFF

When power ON(MDR stops)

When error
arisesStandard―

Servo lock
brake

※1

Dynamic
brake

w/ Brake
optionMechanical※2
brake

Servo lock
brake

※1

Mechanical※2
brake※1 ・ Servo lock brake activates after activating dynamic brake for
200msec.
・ Maximum 1A current flows.
・ Servo lock brake torque

WAGO 734-102 (Max：10A)
WAGO 733-105 (Max：4A)

Nominal speed(m/min)
15
55

0.2kg

Weight

No freezing

90 % RH ro less

■Brake type

Power indication (green)
Error indication (red)LED indication

0 to 40 deg.C

Humidity

Torque (Nm)
22.04
5.51

※2 ・ Mechanical brake activates instantly when power off.
・ In case of error condition, mechanical brake activates after
400msec.
・ Mechanical brake torque
Nominal speed(m/min)
15
55

Torque (Nm)
25.40
6.35

Servo lock brakeTerm・Dynamic brake activates to retain MDR stop position when stopping MDR.
・While the brake activates, MDR will return to the retained position even when rotating it forcibly.
・This can be used in places subject to external force when the MDR stops, such as ascending ordescending slope line.

Mechanical brake・Mechanical brake is a dedicated electromagnetic brake that is released when power on.
・Mechanical brake activates to retain stop position as holding effect.

Term

Advance preparation

24V DC

RemarkCheck Product

Rated voltage

Available condition
Surrounding
Temperature

Installation/Wiring

24V DC±10%

Control/Operation

CBK-109□(F/B) □(N/P)

Maintenance/Inspection

ModelPower supply voltage

Mechanical brake operation chart
Power

ON
OFF

100％ ※1（24V）
Brake coil
※1duty ratio 50％
（12V）
0％

100msec

50msec
1sec

500msec※2※1 Mechanical brake deactivates.
※2 Mechanical brake activates.

50msec
1sec

Specifications

Product specifications

Safety precautions

Specifications

Technology for tomorrow

ITOH DENKI CO.,LTD.
■ Headquarters: Itoh Denki Co.,Ltd.
1146-2, Asazuma-Cho, Kasai, Hyogo 679-0105
Phone: +81 (0)790 47 1225 Fax: +81 (0)790 47 1328
www.itohdenki.co.jp■ Europe, Middle East, Africa: Itoh Denki Europe SAS
Phone: +33 (0)4 50 03 09 99 Fax: +33 (0)4 50 03 07 60
www.itoh-denki.com■ North & South America: Itoh Denki USA, Inc
Phone: +1 570 820 8811 Fax: +1 570 820 8838
www.itohdenki.com■ Asia: Itoh Denki Asia Limited
Phone: +852 2427 2576 Fax: +852 2427 2203
■ China: Itoh Denki Shanghai Company Limited
Phone: +86 21 6341 0181 Fax: +86 21 6341 0180
www.itohdenki.com.cn

https://www.itohdenki.co.jp
Specifications or appearance of product are subject to change without prior notice.

Ver. 3.0