DX-PLANT

🄬🄬

Optimization of Engineering, Operation,
Maintenance and Business
Our integrated IoT Solution for
the new benchmark of plantgovernance

What is DX-PLANT🄬🄬?

Amidst the fourth industrial revolution by IoT technology, TOYO
developed system for Digital Transformation for Plant (DX- PLANT🄬🄬).

DX-PLANT🄬🄬 is aimed at maximizing client revenue and at minimizing
expenses by leveraging TOYO’s engineering expertise in chemical
process technology and operations for industrial plants.

Through DX-PLANT🄬🄬, TOYO provides solutions for the four ﬁeldsof engineering (E), operations (O), maintenance (M) and business(B).

This system will realize “digital twins” of an actual plant - a virtual
plant created on a secured platform. This system is constructedusingbigdata
relatedtooperationdataandinspection/maintenance records.
This cloud system allows users to access whenever andwherever they desire, enabling them to widely share the resultsof solutions for their plants. This system will increase annual
production and decrease operational expenditure with thefollowing effects:

Owner’s Capabilities● Increase of On-Stream Factor● Increase of Production Rate
● Increase of Maintenance

Shutdown Interval● Increase of Energy Eﬃciency

TOYO’s Capabilities● Reduction of Unplanned

Shutdow● Reduction of Maintenance

Shutdown PeriodSolutions of DX-PLANT🄬🄬
E: Information Management Service:

As Engineering Service, DX-PLANT🄬🄬 offers Information
Management System. Traditionally, information / data for Plant
O&M (such as engineering documents, maintenance records,etc.) is stored and managed in multiple separate systems.
Information Management System revolutionizes plant
operations by eliminating data silos and automating integration.
It efficiently integrates data from multiple systems,
contextualizing it using equipment names. Leveraging AI, thesystem significantly reduces the time spent on information
integration, allowing for streamlined access & display ofnecessary data. Furthermore, it seamlessly integrates with 3Dmodels, enabling visual comprehension of facility status andinformation. Even without 3D CAD models, the system supports
virtual plant construction using point cloud models. With webbased accessibility, workers can access information on-sitethrough devices such as smartphones and tablets, eliminating
the need for paper documents and manual data input. It
facilitates centralized information sharing, ensuring smooth
workflow operations between the field and the office.
This digitization enhances work efficiency, reduces time toaccess required information. And it unlocks new data insights
for advanced decision-making.

M: Maintenance Assistance Service:

DX-PLANT🄬🄬 assists migration from TBM (Time BasedMaintenance) to CBM (Condition Based Maintenance) by realtime monitoring and prediction of abnormal condition for staticequipment and rotating machine instead of conventional timebased one. As a use case, DX-PLANT🄬🄬 offers AOCM🄬🄬 for
online corrosion monitoring in urea process which monitors
piping corrosion and predicts abnormal corrosion in criticalequipment. Also for ethylene process, there is anomaly
detection and root cause analysis application for criticalcompressor as collaboration with compressor vendor.

O: Operation Assistance Service:

DX-PLANT🄬🄬 provides various dashboards that aggregate plantdata, allowing users to gain valuable insights. Furthermore, DXPLANT🄬🄬 provides advanced applications for plant operationsuch as ADVIDA🄬🄬, PMOS🄬🄬, and RL-Tracker🄬🄬.

ADVIDA🄬🄬 for plant anomaly detection, empowers users toidentify abnormalities throughout the entire plant by analyzing
operational data. The user-friendly interface, featuring process
flow graphics, visualizes anomalies with circles of varying sizes
based on severity. PMOS🄬🄬 automates plant performance
evaluation by comparing process simulation outputs with actual
operational and design conditions, providing valuable decisionmaking support. RL-Tracker🄬🄬 is an application that predicts theTMT (Tube Metal Temperature) used as an indicator fordecoking in ethylene cracking furnaces. By utilizing historicaloperational data (DCS data, actual TMT values), a predictivemodel is built to predict TMT values from real time DCS data.
Furthermore, as a use case for critical large compressor inethylene plants, DX-PLANT🄬🄬 employs simulator to calculate
real-time properties, enabling users to obtain more accuratecompressor performance compared to conventional DCS-based
design standards. This initiative aims to alleviate bottlenecks inplant operation.

B: Business Management Assistance Service:

DX-PLANT🄬🄬 establishes the integration between corporate andfactory management using its stored information of operationand maintenance. This integration system will enable companywide optimization to the plant management. DX-PLANT🄬🄬 offers
corporate level real-time feedback and help users to make more
appropriate decision.

Toyo Engineering Corporation
2-8-1 Akanehama, Narashino-shi, Chiba 275-0024, JapanE-Mail : dx-plant@toyo-eng.com
https://www.toyo-eng.com/jp/en/DX-PLANT® is a registered trademark of Toyo Engineering Corporation in Japan (Registered Number 6132604).
2024.05.24