Sorting

Right Angle Transfer Module

F-RAT-NX75
Flat-Right Angle Transfer〈 User Manual 〉
Read this manual before use
Thank you for purchasing the Right Angle Transfer Module(hereinafter referred to as “this product”).

About the Models described in This User Manual・In this User Manual, both the standard type and the E1 type are described.
・E1 type is a model to be selected when operating conditions require a size of 7580, 9070, or 9080, andthe environmental temperature is 10°C or below, with a transfer speed of 45m/min or faster.
・E1 type differs from the standard type in terms of the mechanical structure, standard drivers, and wiringthat need to be prepared.
・Unless otherwise specified in this User Manual, the common information for both standard type and E1
type are described. If necessary, details for the standard type and the E1 type are written separately.
Standard typeE1 type: Described for Standard type
: Described for E1 type

Make sure to readad this manual carefully before using, and start
using only after you have understood all the product’ s functions,safety informationn and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
y

ITOH DENKI

ModuleNo.644

Features

F-RAT-NX75 User Manual

2

1. Introduction
FeaturesFeatures of this product・ This product is a module to divert at a right angle without changing its level, andthere is no impact on the trays.
・ All-electric control. No pneumatics, which do not require compressor.

Operation description(when diverting at aright angle)
Load

Switch to the diverting
direction

Discharge

Switch to the straightdirection

Disclaimer

3

F-RAT-NX75 User Manual

1. Introduction
Disclaimer

This product is designed as a general industrial device. Do not use for otherapplications. We do not take any responsibility for any damage that may result fromthe disregarding of these warnings.
● In the event that an accident results from the use of this product, we do notcompensate for any damage, including abnormalities of equipment, connection
devices, and/or software, any damage resulting from malfunctions, and/or any othersecondary damage.
● Caution : Installation, operation and usage of ITOH DENKI MDRs in combination
with a control card designed by a third party could result in fatal phenomena suchas fire, electric shock, injuries etc which are out of the responsibility of ITOH DENKI.
●

Notes on industrial
property rights

There are some examples of parts that need to be prepared by customers, as
explained within this manual. However, this does not provide any guarantee against
the existence of any rights, such as our industrial property rights, or those of othercompanies.

Notes on technicalsupportWe respond to technical inquiries based on the contents described within this manual,and on this product within the range of general items for this product unit.
There are some descriptions in this manual, about parts, equipment, and wiring
arranged by customers, as well as the controls and operation under suchcircumstances. However, these are not included in the guaranteed operating range
and/or support.
When in use, please check and perform the aforementioned based on yourresponsibility according to operation.

About the performancelevel (PL) for this system

This product is based on the performance level “C”*2 in ISO-13849-1*1.

About installation
environment

This product is not equipped with special dust proof/waterproof countermeasures, andis intended to be used in environments of “Pollution Degree 2”*2 , as defined in
IEC60664 -1*1.

＊1：International Organization for Standardization＊2：This indicates that even though events that would result in serious injury occur infrequently underassumed risk environment, there is a high probability to avoid danger if you observe the safetycontents described in this manual.

＊1：Insulation coordination for equipment within low-voltage supply systems - Part 1 of the International
Standard＊2：Non-conductive pollution will occur, but it is assumed that condensation will happen to generate
conductive property temporarily.

About description of
the product・Depending on the signal type (NPN/PNP) specified by customers, different modelsof control driver cards are supplied as being the standard for this product.
・Accompanied driver is described in table below. Input signal type as NPN or PNP isclearly described if necessary.
Included driver card model
NPN

PNP

Described in thisUser Manual

CBK-109FN

CBK-109FP

CBK-109

HBK-608FN-CP3

HBK-608FP-CP3

HBK-608-CP3

CB-016BN6

CB-016BP6

CB-016

HBM-201BN

HBM-201BP

HBM-201

Procedures from installation to operation

F-RAT-NX75 User Manual4

2. Procedures from installation to operation
Procedures frominstallation to operation
Read this manualStart using only after you have understood all the product’ s functions, safety
information, and precautions.

Advance preparation

Prepare the 24V DC power supply, such as DC power supply units.
Prepare control devices, such as PLCs.

Product check

Open the package, and check the model, specifications, voltage, etc.
Check accessories.

Installation

P.20 〜

P.36 〜

Install the F-RAT main unit.

WiringP.15 〜

Mount driver cards.

P.37 〜

Connect the F-RAT and driver cards.
Connect power and signal cables to driver cards.
Perform settings of driver cards.
Connect to power supply units/PLCs.

Control
Perform control (programming).

P.47 〜

Perform inspection before operation.

P.58 〜Start-up inspection

Some errors have been found.

Maintenance/Inspection

Yes

No
Perform maintenance and inspection
based on corresponding parts.

Yes
Troubleshooting

Have the problems been solved?

No

Take appropriate measures basedon the corresponding symptoms.

Run operation.

P.61 〜

P.68 〜INDEX

5

F-RAT-NX75 User Manual

…… 6
…… 8
…… 10
…… 11
…… 11
…… 12
…… 12

3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

4. Advance preparation…… 14

5. Product check…… 19

6. Structures…… 23

7. Installation/Wiring

…… 25
…… 26
…… 36
…… 38

7-1. Before installation
7-2. Installation
7-3. Wiring

8. Control/Operation
8-1. Basic operation
8-2. Switching the transfer direction
8-3. Changing the speed
8-4. Switching the transfer surface
8-5. About the initial position setting (teaching) of the transfer surface
8-6. Program example
8-7. What to do before operation

9. Maintenance/Inspection
9-1. Driver card LED display and error countermeasures
9-2. Before replacement work
9-3. Replacement of MDR for roller transfer/idlers/roller drive belts
9-4. Replacement of the carrier wheel cassette

…… 45
…… 47
…… 50
…… 51
…… 55
…… 56
…… 57
…… 58
…… 60
…… 61
…… 66
…… 68
…… 73

10. Troubleshooting…… 75

Appendix

…… 79
…… 80
…… 83
…… 84

Appendix 1. Product specifications
Appendix 2. Replacement parts/Options
Appendix 3. Residual risk list/MAP

Advance preparation

3. Safety precautions

Product check

4

Structures……

Installation/Wiring

2. Procedures from installation to operation

Control/Operation2

Maintenance/Inspection……

Troubleshooting

1. Introduction

Appendix

INDEX

Safety precautions

2. Procedures from installation to operation

3. Safety precautions

3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection

…… 8
…… 10
…… 11
…… 11
…… 12
…… 12

Control/Operation

3-1. General precautions

Maintenance/Inspection

For parts names in sentences, refer to 6. Structures (P.21).

Troubleshooting

3. Safety precautions

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix6Danger level

7

F-RAT-NX75 User Manual

CAUTION

This indicates a high possibility that injury, or only
property damage may result.

■ The type of precautions is categorized as the following symbols and explained
below.
This symbol indicates a reminder which users should pay
attention to.

Advance preparation

This indicates a high possibility that severe injury oreven death may result.

Control/Operation
Maintenance/Inspection

This symbol indicates forced operations that users should
always perform.

Installation/Wiring

This symbol indicates operations that are prohibited.

Troubleshooting

Symbol explanation

WARNING

Product check■ The degree of hazard and/or damage that may result if a user disregards thedescription and operates the product improperly is caregorized as the following
symbols and explained below.

Structures

To prevent hazards to users and/or others, and/or damage to property in advance, theimportant precautions to be followed securely is described below.

Appendix

Danger level

Safety precautions

3. Safety precautions

General precautions

8

F-RAT-NX75 User Manual

When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.

CAUTION
Do not apply heavy loads to this product, such as stepping on it.

Advance preparation

Failure to follow this could result in explosion, fire, electric shock and/or
injury.

Product check

Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.

Structures

WARNING

Failure to follow this could result in fire and/or electric shock due to cabledamage.

Never remodel the product and/or driver cards.
Failure to follow this could result in serious accidents.

Make sure to attach ground wires to this product and the DC
power supply unit.
Failure to follow this could result in electric shock if any malfunction or leakage
occurs.

Do not touch the product when it has just stopped operation.
Failure to follow this could result in burns.

Do not put water and/or oil on the product, and do not transfer
wet and/or oily trays.
Failure to follow this could result in electric shock, and/or malfunction.

Do not apply strong impact and/or excessive force to the
product, such as hitting it with objects, or dropping it. Also, do
not use the equipment if strong impact has been applied, and/or
if the appearance has become deformed.
Failure to follow this could result in malfunction due to applied impact.

Control/Operation

Do not forcibly bend and/or pull cables.
Also, do not put heavy materials on cables, or do not get themstuck between cables.

Maintenance/Inspection

Failure to follow this could result in them getting caught and/or stuck.

Troubleshooting

Do not come into contact with the moving parts, such as thecarrier wheels, rollers, or lifting sections, and/or allow clothes toget close to them.

Installation/Wiring

Failure to follow this could result in people falling and/or malfunction.

Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

General precautions

9

F-RAT-NX75 User Manual

Failure to follow this could result in unexpected accidents.

Do not use in a way exceeding the range of the productspeciﬁcations.
Failure to follow this could result in malfunction, ﬁre, and/or injury.

Turn oﬀ the power supply to the product before moving and/or
installing the product, and performing maintenance andinspection (excluding those during operation).
Working while the power is on could result in accidents due to unexpected
operation.

Advance preparation

Stop operation when abnormal sound is heard during operation.

Product check

CAUTION

Securely wire each cable to connection parts.

Structures

Observe the safety regulations required for installation locations,
and/or products in use.

Carefully check the output circuit.

Turn on the power in order of external control devices, and thenthe product.
Turn oﬀ the power in order of the product, and then external
control devices.
Turning on/oﬀ the power in the wrong order could result in malfunction.

Do not unplug power and/or signal cables during operation.
Also, do not run/stop this product by the power supply.
(Use the signal.)
Failure to follow this could result in malfunction.

Do not forcibly rotate the MDR at times other than maintenanceand inspection.

Control/Operation

LED or Pull-up/Pull-down circuits implemented in the output
circuit of control devices could result in unexpected operation.

Maintenance/Inspection

Failure to follow this could result in malfunction due to noise generation.

Troubleshooting

Do not turn on/oﬀ relays and/or contactors near power cables,
signal cables, and/or driver cards.

Installation/Wiring

Improper wiring could result in electric shock and/or malfunction.

Failure to follow this could result in damage to driver cards, and/or their lifetime
to be signiﬁcantly shortened.

Do not turn oﬀ the power during transfer (during MDR rotation).
Failure to follow this could result in malfunction.

Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

Precautions on installation

10

F-RAT-NX75 User Manual

3-2.
Precautions on
installation

WARNING
In principle, have two or more persons work when carrying
and/or installing the product as it is a heavy load.
When hoisting this product, never enter the area under thesuspended load.
When hoisting, use appropriate hoisting equipment, and pay special
attention to prevent the balance of the suspended load from being lost
and/or falling. Also, have only qualified workers conduct the operation.
Improper hoisting could result in serious accidents.

Do not hoist this product with goods loaded.
Failure to follow this could result in objects falling.

CAUTION
When handling, wear protective equipment, such as gloves.
Since this product consists in large part of metal, careless handling could resultin hands getting injured.

Make sure to use the recommended tightening torque to tighten
bolts for installing the F-RAT main unit and/or fastening screws ofdriver cards.
Failure to follow this could result in bolts and/or screws loosening, and/or
malfunction.

Check the corresponding installing direction to theloading/discharging sides before installing.
Failure to follow this could result in objects/body parts getting caught and/or
stuck.

Advance preparation
Product check
Structures

When disposing of the product, make consigning contracts withlicensed industrial waste disposers, and consign the disposal tothem.

Installation/Wiring

Make sure to perform the start-up inspection, and check thatdevices are free from any abnormalities, and that safety
equipment functions correctly before using the product.

Control/Operation

Failure to follow this could result in injury, accidents, and/or damage due to load
collapse.

Maintenance/Inspection

Do not turn on the power when trays are unstable.

Troubleshooting

CAUTION

Appendix

3-1.
General precautions

Safety precautions

3. Safety precautions

Precautions on wiring

11

F-RAT-NX75 User Manual

Take appropriate measures to prevent trays from popping out of
the equipment.
For example, mount guide rails on the conveyor frames.
Failure to follow this could result in workers getting injured by trays popping out of
the equipment.

If necessary warning/caution labels become hidden after installing
fences, affix again on places where they can be seen.

3-3.
Precautions on wiring

CAUTION

Advance preparation

CAUTION

Product check

3-2.
Precautions on
installation

Safety precautions

3. Safety precautions

Securely attach connectors to the driver card connection parts.
Improper wiring could result in electric shock and/or malfunction.

Perform wiring to connectors so that cables make secure contact
with connectors.
Barb lines from the cable core could result in heat generation and/or ﬁre due tochanges of contact resistance, and/or short circuit with the adjacent contact.

CAUTION
Do not change switch settings for HBM-201.

Installation/Wiring

Failure to follow this could result in malfunction, and/or accidents due to
unexpected operation.

Do not change the VR1 and VR2 values on CBK-109 and CB-016.
(Minimum (leftmost): Factory setting)Do not turn the driver card switches with excessive force.
Failure to follow this could result in malfunction.

Appendix

3-4.
Precautions related tocontrol

Control/Operation

Failure to follow this could result in electric shock, malfunction, and/or accidents
due to unexpected operation.

Maintenance/Inspection

When attaching or removing connectors, turn off the power first,
securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver card connection
parts, such as obliquely attaching or removing connectors.

Troubleshooting

Failure to follow this could result in electric shock and/or accidents due to
unexpected operation.

Structures

Perform wiring when the power is shut off.

Precautions related to operation

12

F-RAT-NX75 User Manual

At the start-up inspection, shut oﬀ the power, and perform
inspection.
(excluding inspection to be performed when operating this product.)
Failure to follow this could result in injury due to unexpected operation, such asgetting caught and/or stuck.

When operating this product at the start-up inspection, takeappropriate measures to prevent ﬁngers from getting stuck
and/or caught in carrier wheels and/or rollers.
Also, get ready to shut oﬀ the power in the event that somethingshould happen.
Failure to follow this could result in accidents/injury by getting caught and/or
stuck.

If any abnormalities are found at the start-up inspection, makesure to take countermeasures before the trial run.
Failure to follow this could result in damage and/or malfunction.

3-6.
Precautions onmaintenance andinspection

CAUTION
If any abnormalities are found, do not use this product until thecauses have been eliminated completely .
Using this product with unattended abnormalities could result in not only
damage to the devices, but also unexpected accidents.

Have specialists (or people who have suﬃciently acquired skills)
perform maintenance and inspection under instructions bymanagement supervisors.
At the time of repair and replacement work, turn oﬀ the power toall connecting devices.
To prevent wraparound for the power circuits and/or signals, shut oﬀ the power,
wait a suﬃcient amount of time, and discharge electricity inside the DC power
supply equipment.

At the time of maintenance and inspection, post warning labels
so as to prevent unauthorized persons from turning on the power.
Failure to follow this could result in malfunction and/or unexpected accidents.

Advance preparation
Product check

Failure to follow this could result in hands getting injured by metal parts.

Structures

At the start-up inspection, wear protective equipment, such as
gloves.

Installation/Wiring

Make sure to perform the start-up inspection before starting
operation.

Control/Operation

Failure to follow this could result in damage and/or malfunction.

Maintenance/Inspection

Do not forcibly move trays when they are placed on the carrier
wheels.

Troubleshooting

CAUTION

Appendix

3-5.
Precautions related tooperation

Safety precautions

3. Safety precautions

Precautions on maintenance and inspection

13

F-RAT-NX75 User Manual

Pay attention not to get caught and/or stuck. Failure to follow this could result ininjury.

Before the trial operation after repair/replacement,· Check that the roller drive belts have been mounted properly.
· Check that there is no friction between the moving parts, or
between the moving and fixed parts.
· Check that screws/covers previously removed have been
securely mounted again.
· Check that all parts are installed.
Failure to follow this could result in malfunction and/or unexpected accidents.

Make sure to prepare repair/replacement parts designated by
ITOH DENKI.
Using parts other than those designated by ITOH DENKI could result in
malfunction.

Advance preparation
Product check

Depending on sections and/or parts to be repaired and/or
replaced, they need to be rotated and/or lifted by hand.

Structures

Failure to follow this could result in malfunction and/or unexpected accidents.

Installation/Wiring

Do not disassemble sections and/or parts other than thosespecified.

Control/Operation

Failure to follow this could result in hands getting injured by metal parts.

Maintenance/Inspection

When repairing/replacing, wear protective equipment, such as
gloves.

Troubleshooting

CAUTION

Appendix

3-6.
Precautions onmaintenance andinspection

Safety precautions

3. Safety precautions

Maintenance/Inspection

Control/Operation

Installation/Wiring

4. Advance preparation

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

14

Appendix

4. Advance preparation

F-RAT-NX75 User ManualEmergency stop equipment

15

F-RAT-NX75 User ManualSingle phase
100 V/200 V

Controller,
such as PLC
Sensors

Breaker

F-RAT main unit
Emergency
stop switch

Advance preparation

Wiring image

Safety precautions

4. Advance preparation

CB-016
16

24V DC power unit

HBM-201
01＊1 HBK-608-CP3 is applicable for E1 type.

Product check＊
CBK-109● Switching power supply● 24V DC Battery<Specification>
Standard type・24V DC/10A, 240W or more・The power supply must be able tohandle 30A peak for 1 ms.

E1 type・24V DC/14A, 336W or more・The power supply must be able tohandle 40.5A peak for 1 ms.

Operation■ Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer,and drive switching (3 MDRs in total), it is not recommeded to use multiple
MDRs at the same time.
■ A switching power supply is recommended as the DC power supply (24V
DC±10%) for drivers.
■ Use stable Power Supply with no fluctuations by varying load and with ampere
margin.
■ The power supply shall have a capacity larger than the rated value of thisproduct.

Installation/Wiring

Power supply equipment to supply 24V DC to this productControl/Operation① 24V DC power supply

Maintenance/Inspection

Before introducing this product, prepare the following devices separately.

Troubleshooting

adopt the number of inputs/outputs based on operation.

Items to be preparedby customers

Structures【Important】 As for the sensor input, and input/output signals of driver cards,■ A transformer type power supply cannot be used.
■ If the capacity of the power supply is less than the rated power of this product,
it may cause the supply voltage leading malfunction or damage.
Be sure to use the power supply with a capacity larger than the rated power ofthis product.
■ Use Power Supply that the protection function does not function within 1ms orless when peak current flows.
■ For the power supply unit, use an isolation type switching power supply
compliant with the safety standard (IEC62368-1 or UL62368-1). Do not use a
non-isolation type power supply for safety reasons, since it may not conform to
the radiation noise regulations.

Appendix■ Secure a voltage of 24V DC±10% at the power supply terminal of a driver card.

24V DC power supply

F-RAT-NX75 User Manual

16

4. Advance preparation
Devices to control this product, such as PLCs

③ Sensors

Zone sensors to check the tray, and area sensors to check loading and discharging, etc.

F-RAT zone sensor

Area sensor (Load)

Transfer direction

Product check

Area sensor (Discharge)

Structures

Area sensor (Discharge)

Advance preparation

Safety precautions② Control devices〈Available wire diameter for driver card connectors〉
Standard type

Connector

Driver card

Power connector
Control connector
E1 type

Connector

Driver card

Power connector
Control connector

CBK-1090.8〜1.5m㎡（AWG：18〜14）

CB-016 ／ HBM-201
0.5〜1.5m㎡（AWG：20〜14）

0.08〜0.5m㎡（AWG：28〜20）
HBK-608-CP3
2.0〜2.5m㎡（AWG：14〜12）

CB-016 ／ HBM-201

Control/Operation

Necessary for wiring of power and signal cables, branch connectors, driver cards,
controllers, such as sensors or PLCs, and power supply.

0.5〜1.5m㎡（AWG：20〜14）

0.08〜0.5m㎡（AWG：28〜20）■ To select the current capacity of wiring materials, secure a high safety margin
based on the current value in the equipment to be used.
■ Longer wiring between the power supply unit and driver cards/controllers could
cause the voltage to decrease, resulting in malfunction and/or damage.

Troubleshooting④ Wiring materials

A sensor to detect load and discharge of trays

Appendix

Term

Maintenance/Inspection

A sensor to detect the existence of trays within the zone

Area sensor

Installation/Wiring

Zone sensor

MDR extension cable (option)

F-RAT-NX75 User Manual

17

Necessary when the installing location of the F-RAT main unit is far from that of thedriver cards.
■ CBK-109 ＊ ：12P extension cable(Male side)

12P extension cable length

ACE-CBM-G0600

L= 600mm

ACE-CBM-G1200

L=1200mm(Female side)

37.5

Model

＊ HBK-608-CP3 is applicable for E1 type

60 ±5

37

L

■ CB-016 ／ HBM-201：10P extension cable
10P extension cable length

ACE-CBM-A0600

L= 600mm

ACE-CBM-A0850

L= 850mm

ACE-CBM-A1200

L=1200mm(Male side)(Female side)

Product check

32.5

Model

Advance preparation⑤ MDR extension cable(option)

Safety precautions

4. Advance preparation

60 ±5

37

L

■ Use extension cables of 1200 mm or less.

X (Between frames)

21.3

2-M8

This product does not include the emergency stop equipment.
Customers must make sure to install it.
Install the emergency stop equipment on the side of the 24V DC power unit
to which the power is supplied.
AC power
supplyEmergency stop
equipmentThis product

Safety circuit

Breaker

24V DC power
supply unitPE⑦-1 Checking the
breaker

Regarding equipment where this product is installed, check that a breaker withappropriate capacity for AC input specifications of the 24V DC power supply unit has
been installed. If abnormal operation should occur, protection through the breakercould be effective.
Note that when using an earth leakage breaker, select one that is “inverter
corresponding”. Some inverter non-corresponding earth leakage breakers could resultin malfunction, since they may recognize high-frequency components of the switching
power supply as leakage.

⑦-2 Operation check

When the 24V DC power supply unit has been installed, check that the breaker andsafety circuit can work properly. Perform operation following the trial operation after
checking them.
① Input to the 24V DC power supply unit (AC power) is securely turned ON/OFF
when turning ON/OFF the breaker.
② This product input (24V DC) is securely turned OFF/ON when turning ON/OFF
the safety circuit.

Installation/Wiring

4.5

48
19.8

For hex. bolt M8/using spring washer

For hex. bolt M8Using plain water/
spring washer

Control/Operation

2-∅9

370
400
6040 / 7540 / 9040
470
500
6050 / 7550 / 9050
570
600
6060 / 7560 / 9060
670
700
6070 / 7570 / 9070
770
800
6080 / 7580 / 9080
＊ For X dimensions (between frames)
other than those mentioned above,
contact us.

⑦ Emergency stop
equipment

35

L

Maintenance/Inspection

L (mm) X (mm)Troubleshooting

Size

Appendix⑥ Stay (option)

Structures■ Do not extend cables by connecting multiple extension cables.

Items to be prepared by customers

F-RAT-NX75 User Manual

18

When overcurrent protection devices need to be installed to the 24V DC power
supply unit, some power supplies that need to conform to the safety standards(UL62368-1, etc.) require installation of the specified overcurrent protection device
based on their specifications. In such cases, make sure to install the specified overcurrent protection device as described in the figure below. When overcurrent protection devices are not required in specifications of the 24V DC power supply unit, they
do not need to be installed.
(Overvoltage Category-2)(Overvoltage Category-3)

driver card

Safety circuit⑧-2 Installation ofover-current
protection device

In case of using power supply device except a limit power supply, install the overcurrent protection device on the 24V DC line.

⑧-3 Adding the power
shutdown circuit ofthis product in theevent of a failure

In the event that a failure occurs, such as overload or abnormal temperature, drivercard will transmit the data of failure generation to PLC devices, as well as stopping
product operation. However, the product does not have the power shutdown function. Accordingly, if the product’s power needs to be shut down in the event of a
failure, as described in SW1 of the figure below, add the power shutdown circuit
using a PLC.

Control/Operation

I/O signal
PLC

Factory
AC power

Breaker

Breaker

SW1 shutdown
contact

24V DC power
supply unit

Structures

24V DC power
supply unit

Product check

Breaker

Installation/Wiring

Overcurrent
protectionPowerdriver card

Safety circuit■ At the time of power shutdown, not only the F-RAT main unit power, but also thedriver card control power will be shut down.

Maintenance/Inspection

BreakerTroubleshooting

Factory
AC power

Appendix⑧-1 When overcurrent
protection devices
are required

Advance preparation⑧ About the wiring method

Safety precautions

4. Advance preparation

Maintenance/Inspection

Control/Operation

Installation/Wiring

5. Product check

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

19

Appendix

Product check

F-RAT-NX75 User ManualChecking the model

20

F-RAT-NX75 User Manual

Unpack the product, and check that the product model is as ordered.

MADE IN JAPANChecking appearance①Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).
②Check that there is no omission and/or looseness of screws, etc.

＊If any abnormalities are found, contact the supplier immediately.

Installation/Wiring

ITOH DENKI CO.,LTD

Control/Operation

RATED INPUT: DC24V, FE2.7A KT 4.4A
50kg
PAYLOAD: max
SERIAL No. 19 03 01 001

Maintenance/Inspection

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーCNーS3

Troubleshooting

Model

Appendix〈 Product label details 〉

Structures

Product check

Advance preparation

Checking the model

Safety precautions

5. Product checkChecking accessories

F-RAT-NX75 User Manual

21

Depending on the F-RAT input and output signal type, driver cards with the NPN (N) or PNP (P)signal input are included. (Not included when no driver card type is specified.)

Advance preparation

9 0 1

0V
24V

78

23

90 1

23

456

456

Driver card CBK-109FN

Driver card CB-016BN6〈 For carrier wheel transfer 〉〈 For roller transfer 〉

1

Product check

78

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED
78

VR1-ACC

VR2-DEC

0V
24V

90 1

CB-016BN6STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

78

PLS
ERR
V-IN
DIR
RUN

23

VR1-ACC

9 01

2 3

VR2-DEC

SPEED
456

CBK-109FN

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/HFor F−RAT−NX75−□□□−□□□□−CN−S3

4 56

1Power connector〈 common to each driver card 〉

HBM－201BN

Control connector

Driver card HBM-201BN〈 for CBK-109 ／CB-016 〉
PACB16〈 For drive switching 〉

1

2
Control connector〈 for HBM-201 〉
WAGO 733-105

Cross-recessed head SW screw M4 x 15/Hex. nut M4

8 sets

1

0V
24V

90 1

78

Control/Operation

9 0 1

78

VR1-ACC

VR2-DECSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

78

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED

23

78

0V
24V

CB-016BP6

23

90 1

PLS
ERR
V-IN
DIR
RUN

23

VR1-ACC

9 01

2 3

VR2-DEC

SPEED
456

CBK-109FP

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/HFor F−RAT−NX75−□□□−□□□□−CP−S3

456

456

Driver card CBK-109FP

Driver card CB-016BP6〈 For carrier wheel transfer 〉〈 For roller transfer 〉

1

1
Power connector

HBM－201BP〈 common to each driver card 〉

EAHB05

3
Driver card HBM-201BP〈 For drive switching 〉

1

Control connector〈for CBK-109 ／CB-016 〉
PACB162
Control connector

Cross-recessed head SW screw M4 x 15/Hex. nut M4〈 For securing each driver card 〉

Maintenance/Inspection〈 For securing each driver card 〉

Installation/Wiring

3

Structures

EAHB05

4 56

Standard type

Troubleshooting

Driver cards

Check that all the following items are included.

8 sets〈 for HBM-201 〉
WAGO 733-105

1

Appendix

Checking accessories

Safety precautions

5. Product checkChecking accessories

F-RAT-NX75 User Manual

2278

VR1-ACCSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

0V
24V

90 1

78

90 1

Driver card HBK-608FN-CP3

Driver card CB-016BN6〈 For carrier wheel transfer 〉〈 For roller transfer 〉

1

1■Power connector

Advance preparation

78

78

78

1 NA
2 NA
3 NA
4 NA
NA

CTRL

NA

I/O

90 1

VR2-DEC

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

STS A
MOT A
STS B
MOT B

MOTOR B

Power

90 1

9 0 1

23

NA
NA
ERR
NA
DIR
RUN

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED

23

NA

23

NA

23

SPEED
SET

CB-016BN6

0V
NA
24V

4 56

PWR
0V
24V

NA

4 56

HBK-608FN-CP3

23

24V
NA
0V

4 56

NA

456

MOTOR AFor F−RAT−NX75−F□□−(7580/9070/9080)−CN−E1

4 56

E1 type

Safety precautions

5. Product check

CB-016BN6 / HBM-201FN
EAHB05

1

2〈 For drive switching 〉■Control connector

Cross-recessed head SW screw
M4 x 15/Hex. nut M4

HBK-608FN-CP3
WAGO 733-106

CB-016BN6PACB016

HBM-201FNWAGO 773-105

1

1

1

78

Driver card HBK-608FP-CP3

Driver card CB-016BP6〈 For carrier wheel transfer 〉〈 For roller transfer 〉

1

1■Power connector
HBM－201BP

CB-016BP6 / HBM-201FPEAHB05

1

2

Driver card HBM-201BP

Troubleshooting

HBK-608FP-CP3
WAGO 231-302-026-000〈 For drive switching 〉

1■Control connector

Cross-recessed head SW screw
M4 x 15/Hex. nut M4

HBK-608FP-CP3
WAGO 733-106

CB-016BP6
PACB016

HBM-201FP
WAGO 773-105

1

1

1

〈 For securing each driver card 〉

8 sets

For installing the
F-RAT main unit
Hex. bolt with spring lock and plain washers M8 x 20

4 setsControl/Operation

78

VR1-ACCSTATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

0V
24V

90 1

90 1

78

78

1 NA
2 NA
3 NA
4 NA
NA

VR2-DEC

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

STS A
MOT A
STS B
MOT B

MOTOR B

CTRL

NA

I/O

90 1

78

4 56

Power

90 1

9 0 1

23

NA
NA
ERR
NA
DIR
RUN

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED

23

NA

23

NA

23

SPEED
SET

4 56

PWR
0V
24V

CB-016BP6

0V
NA
24V

4 56

HBK-608FP-CP3

NA

23

24V
NA
0V

456

NA

4 56

MOTOR AFor F−RAT−NX75−F□□−(7580/9070/9080)−CP−E1

Maintenance/Inspection

8 sets〈 For securing each driver card 〉

Installation/Wiring

1

Appendix

Driver card HBM-201BN

Structures

HBK-608FN-CP3
WAGO 231-302-026-000

Product check

HBM－201BN

Maintenance/Inspection

Control/Operation

Installation/Wiring

6. Structures

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

23

Appendix

Structures

F-RAT-NX75 User ManualProduct designation

24

F-RAT-NX75 User Manual

Idler（φ38）
Drive switching MDR（M3）

Drive belt

ER
SF
AN EN AE TR５５０ー KT 4.4
GL
AN ０ー７ .7A
F６ FE2HTg
50k
T RIGNX 75ー 24V,DC
FLA TーUT:
RA
001
Fー ED INP max
07 LTDD:
02 CO.,N
RAT
LOA 19 DENKIJAPAPAY No. ITOHMADE IN
IAL
SER

Carrier wheel

Product label

Carrier wheel cassetteRoller transfer MDR（M2）
Carrier wheel transfer MDR（M1）

Advance preparation

Idler（φ48.6）

Product check

Structures

Safety precautions

6. Structures＊The photo is for ssize 7550.
Structures

Product label

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ーF６０ー７５4０ーCNーS3

MADE IN JAPANF-RAT-NX75 -F60-7540-C N -S3・S3 … Standard type

① Motor specifications
・F … FE 10P connector type② Nominal speed

・E1 … E1 type

⑥ Input and output signal type
・N … NPN（Included with driver cards only for input and output）
・P … PNP（Included with driver cards only for input and output）■Becomes blank when no driver card has been specified.

・17 … Nominal speed 17m/min type
・60 … Nominal speed 60m/min type
＊For details, refer to 8-3. Changing
the transfer speed (P.47).

③ Size (L direction)・60（L595mm）
・75（L745mm）
・90（L895mm）⑤ Included driver cards
C … Standard driver cards（CBK-109 ＊/CB-016/HBM-201）
E … Driver cards to support network communications（IB-E04/HBM-201）＊Becomes blank when no driver card has been specified.
■HBK-608-CP3 is applicable for E1 type.

② Nominal speed④ Size (W direction)・40（W395mm）
・50（W495mm）
・60（W595mm）
・70（W695mm）
・80（W795mm）

L③ Size(L direction)

Nominal speed
This is nominal speed, not actual transferring speed.

TermW④ Size(W direction)

Maintenance/Inspection

ITOH DENKI CO.,LTD

Control/Operation

Installation/Wiring

RATED INPUT: DC24V, FE2.7A KT 4.4A
50kg
PAYLOAD: max
SERIAL No. 19 03 01 001

Troubleshooting

Model

Appendix

Product designation

Troubleshooting

7-1. Before installation

7-2. Installation

7-3. Wiring

L
…… 26
…… 36
…… 38
Control/Operation

Installation/Wiring

7. Installation/Wiring

Maintenance/Inspection

Structures

Product check

Advance preparation

Safety precautions

25

Appendix

Installation/Wiring

F-RAT-NX75 User ManualSize 6040・6050

26

F-RAT-NX75 User Manual・Prepare stands, and perform frame processing in advance by reference to the mounting
holes in dimensions.
・Determine the mounting location for zone sensors to check the existence of trays, andarea sensors to check loading and discharging. Then, prepare for them to be mounted.

Size 6040
L595mm×W395mm

Advance preparation

Mounting preparation for
the F-RAT main unit
595

Product check

22.5

75
75

80

Structures
Installation/Wiring

17

125(Transfer surfac)
95※CableExcluding projection
75

75

70
80

370(Mounting nut position)

395

47.5

82.5

12.5

550(Mounting nut position)

4 × Mounting nut(M8)Size 6050
L595mm×W495mm＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1300

595

Maintenance/Inspection

22.5

Appendix

1775

Excluding projection95※ Cable125(Transfer surfac)

75

70

75

80

Troubleshooting

75

70

75

80

75

57.5

22.5

80

470(Mounting nut position)

495

12.5

550(Mounting nut position)

Control/Operation

7-1.
Before installation

Safety precautions

7. Installation/Wiring

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1300

Size 6060・6070

27

F-RAT-NX75 User Manual

Size 6060
L595mm×W595mm

Safety precautions

7. Installation/Wiring
595

22.5

75

Advance preparation

70

75

80

75

70

75

80

Structures

17

75

95

※ CableExcluding projection

125(Transfer surfac)

8075

Product check70

570(Mounting nut position)

595

75

35

75

12.5

550(Mounting nut position)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

Size 6070
L595mm×W695mm

1000

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1300

Installation/Wiring

4 × Mounting nut(M8)595Control/Operation

22.5

Maintenance/Inspection

75
75

70

75

80

75

70

Troubleshooting

75

80

Appendix17

75

125(Transfer surfac)
95※ CableExcluding projection

75

70
80

670(Mounting nut position)

695

80

75

47.5

82.5

12.5

550(Mounting nut position)

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

1000

M2 : Roller transfer MDR

800

M3 : Drive switching MDR

1300

Size 6080・7540

28

F-RAT-NX75 User Manual

Size 6080
L595mm×W795mm

Safety precautions

7. Installation/Wiring
595

22.5

22.5

75

Structures＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

Size 7540
L745mm×W395mm

1000

M2 : Roller transfer MDR

700

M3 : Drive switching MDR

1300

745

Control/Operation

4 × Mounting nut(M8)Installation/Wiring

17

75

125(Transfer surfac)
95※ CableExcluding projection

80

75

70

75

80

75

70

75

Product check

80

75

70

75

80

770(Mounting nut position)

795

70

75

Advance preparation

80

75

57.5

12.5

550(Mounting nut position)

Maintenance/Inspection

22.5

75
75

80

75

Troubleshooting

70

Appendix17

75

125(Transfer surfac)
95※ CableExcluding projection

80

370(Mounting nut position)

395

47.5

12.5

82.5

700(Mounting nut position)

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1200

Size 7550・7560

29

F-RAT-NX75 User Manual

Size 7550
L745mm×W495mm

Safety precautions

7. Installation/Wiring
745

22.5

22.5

Advance preparation

75

80

75

70

75

80

Product check17

125(Transfer surfac)
Excluding projection

Structures95※ Cable

75

75

70
80

470(Mounting nut position)

495

75

57.5

12.5

700(Mounting nut position)

4 × Mounting nut(M8)Size 7560
L745mm×W595mm

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1200

Installation/Wiring＊Guide for cable marginal projecting length（mm）

Control/Operation

745

22.5

Maintenance/Inspection

75
75

80

75

70

75

80

Troubleshooting
Appendix17

75

125(Transfer surfac)
95※ CableExcluding projection

75

70
80

570(Mounting nut position)

595

70

75

35

75

12.5

700(Mounting nut position)

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1200

Size 7570・7580

30

F-RAT-NX75 User Manual

7. Installation/Wiring
Safety precautions

745
700(Mounting nut position)

12.5

22.5

Advance preparation

75
75

70

75

80

75

70

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

Size 7580
L745mm×W795mm

850

M2 : Roller transfer MDR

800

M3 : Drive switching MDR

1200

22.5

Control/Operation

22.5

700(Mounting nut position)

Maintenance/Inspection

75
75

80

75

70

75

80

Troubleshooting

75

70

75

80

Appendix17

75

125(Transfer surfac)
95※ CableExcluding projection

75

70
80

770(Mounting nut position)

795

70

75

80

75

57.5

12.5

745

Installation/Wiring

Structures

17

75

95

※ CableV

Excluding projection

125(Transfer surfac)

80

75

70

Product check75

80

670（取付用ナット位置）

695

80

75

82.5

47.5

Size 7570
L745mm×W695mm

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

850

M2 : Roller transfer MDR

700

M3 : Drive switching MDR

1200

M4 : Carrier wheel transfer MDR

850

Note: E1 type only

Size 9040・9050

F-RAT-NX75 User Manual

31

Size 9040
L895mm×W395mm

Safety precautions

7. Installation/Wiring

895

75

70

75

80

75

Advance preparation

47.5

82.5

22.5

17

Structures95＊ CableProduct check

125(Transfer surfac)

Excluding projection

75

80

370(Mounting nut position)

395

12.5

850(Mounting nut position)

4 × Mounting nut(M8)M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

1100

M3 : Drive switching MDR

1100

Size 9050
L895mm×W495mm

Control/Operation

895

22.5
75

Maintenance/Inspection

80

75

70

75

80

Troubleshooting

75

70

17

Appendix

Excluding projection95＊ Cable125(Transfer surfac)

75

80

470(Mounting nut position)

495

75

57.5

12.5

850(Mounting nut position)
22.5

Installation/Wiring＊Guide for cable marginal projecting length（mm）

4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

1000

M3 : Drive switching MDR

1100

Size 9060・9070

32

F-RAT-NX75 User Manual

7. Installation/Wiring
Safety precautions

895

22.5

Advance preparation

75
75

80

75

70

75

80

17

Structures95＊ CableExcluding projection

125(Transfer surfac)

75

80

Product check

75

70

595

570(Mounting nut position)

70

75

35

75

12.5

850(Mounting nut position)

4 × Mounting nut(M8)Size 9070
L895mm×W695mm＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

900

M3 : Drive switching MDR

1100

895

Installation/Wiring

Size 9060
L895mm×W595mm

Control/Operation

22.5

75

Maintenance/Inspection

70

75

80

75

70

75
17

75

Appendix

Excluding projection

125(Transfer surfac)
95＊ Cable4 × Mounting nut(M8)＊Guide for cable marginal projecting length（mm）

M1 : Carrier wheel transfer MDR

700

M2 : Roller transfer MDR

800

M3 : Drive switching MDR

1100

M4 : Carrier wheel transfer MDR

800

Troubleshooting

75

80
70
80

670(Mounting nut position)

695

75

80

75

47.5

82.5

12.5

850(Mounting nut position)

Note: E1 type only

Size 9080

F-RAT-NX75 User Manual

33

Size 9080
L895mm×W795mm

Safety precautions

7. Installation/Wiring
895

22.5

22.5

75

80

75

70

75

Product check

80

75

70

75

80

75

Installation/Wiring

17

Excluding projection

125(Transfer surfac)
95＊ CableStructures

75

70
80

700

M2 : Roller transfer MDR

700

M3 : Drive switching MDR

1100

M4 : Carrier wheel transfer MDR

700

Note: E1 type only

Maintenance/Inspection

M1 : Carrier wheel transfer MDR

Troubleshooting＊Guide for cable marginal projecting length（mm）

Control/Operation

4 × Mounting nut(M8)Appendix

795

770(Mounting nut position)

75

70

75

Advance preparation

81

75

56.5

12.5

850(Mounting nut position)

Mounting preparation for driver cards

F-RAT-NX75 User Manual

34

Hole processing on frames and control panel
・Perform mounting processing on the frames and control panel by reference
to the mounting holes for driver cards.
・For cable opening and projection from the F-RAT main unit, refer toMounting preparation for the F-RAT main unit (P.26).

1■ Mount driver cards on a flat surface where heat can be released easily.
■ Prevent chips generated during processing from entering driver cards.

■CBK-109
25

0V
24V

78

18

Product check

40

Structures

456

38.5

3

47

■HBK-608-CP3
Installation/Wiring
90 1

90 1

Control/Operation

90 1

78

1 NA
2 NA
3 NA
4 NA
NA

NA

NA
NA
ERR
NA
DIR
RUN

78

Power

NA

23

NA

23

SPEED
SET

23

24V

0V
NA
24V

78

PWR
0V

NA

I/O

MOTOR B

HBK-608F□-CP3
CTRL

58

24V
NA
0V

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

MOTOR A

NA

4 56

STS A
MOT A
STS B
MOT B

220
210

4 56

■CB-016
129
120

78

18

0V
24V

23

90 1

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

Maintenance/Inspection

78

90 1

40

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

VR1-ACC

52

SPEED
2 3

VR2-DEC

4.5

CB-016B□6

23

4 56

47

3

Troubleshooting

38.5

4.5

4 56

■HBM-201
26.6

169
161

50

HBM－201B□
40

E1 type

23

90 1

4.5

78

VR1-ACC

4.5

VR2-DEC

901
2 3

59

PLS
ERR
V-IN
DIR
RUN

SPEED
456

CBK-109F□

STATUS/ERR/PWR
1. AUTO/MANU
2. INT/EXT
3. DIRECTION
4. E-OUT/N-OUT
5. L/H

129
122

4 56

Standard type4-φ4.5

Appendixfor driver cards

Advance preparation

Mounting preparation

Safety precautions

7. Installation/Wiring

Mounting preparation for driver cards

35

F-RAT-NX75 User Manual■ Do not extend cables by connecting multiple extension cables.

Area sensor (Discharge)

Area sensor (Discharge)

Zone sensor

Area sensor (Load)

Transfer direction
Installation/Wiring

Example)Mounting positions
for each sensor

Control/Operation

for sensors

Determine the mounting location for zone sensors, and area sensors for loading anddischarging, and prepare for them to be mounted.

Maintenance/Inspection

Mounting preparation

Advance preparation■ Use extension cables of 1200 mm or less.

Product check：ACE-CBM-G○○○○● For CB-016 ／ HBM-201（10P extension cable）：ACE-CBM-A○○○○

Structures● For CBK-109（12P extension cable）

Troubleshooting

extension cables

If the mounting location of the F-RAT main unit is far from that of driver cards, prepare
the MDR extension cables separately.

Appendix

Preparation of MDR

Safety precautions

7. Installation/Wiring

Installing the F-RAT main unit

F-RAT-NX75 User Manual

36

7. Installation/Wiring
Safety precautions

Necessary tools

13

StripperAdvance preparation

Installing the
F-RAT main unit

Precision slottedscrewdriver

Phillips head screwdriver（No.2）

Installing the F-RAT main unit

1

Carry this product to the installing location.
■ When lifting, hold the bottom of this product.
Do not hold the moving parts, such as
rollers, belt transfer parts, or lifting sections.

2

Check the installing direction for theloading/discharging sides.

Hold the bottom of the main unit

V-ribbed pulley■ Check the direction of V-ribbed

ionpulley.

Dime

nsion

m

W

Di

Use the included bolts to secure the unit on
stands or stays with the mounting nuts for
the F-RAT main unit.

Installation/Wiring

3

L

s
en

Product check

13mm
ratchet wrench

Structures

7-2.
Installation■ When installing, be careful not to get fingers
caught.

■ Install this product in places with a mounting
surface tilt (inclination) of 0.5% or less.

Control/Operation■ Install in locations where the weight of thisproduct and trays can be sufficiently
supported. (For the main unit weight, refer to P.72)■ The vibration level in the installation

Maintenance/Inspection

environment for this product should be 0.5 G
or less.
■ Secure the working space for maintenancearound this product.

■ Observe safety regulations required for

installation locations or equipment in use.

Mounting example using stays
F-RAT

F-RAT mounting holes

Stay
13 mm
ratchet wrench

4

Conveyor frame

Adjust the conveyor frame legs on which the F-RAT main unit has been mounted,
and align levels of the F-RAT main unit and the adjacent conveyor.

AppendixTroubleshooting■ Recommended tightening torque:
12 to 15 N·mAbout stays (option)）

37

F-RAT-NX75 User Manual

About stays (option)

Dedicated stay (optional) is prepared for F-RAT installation.

Advance preparation■ If users do not use the stays, be sure to use the mounting holes on the F-RAT
main unit to secure the F-RAT.
In addition, comply with the mounting dimensions for stays, as well as mountthem by taking into consideration the weight of this product and trays.

Safety precautions

7. Installation/Wiring

Stay (option)

L＊

Product check

4-φ9

24

W+5 = X＊

4 - M8 hex. nut

2×4-M8

19.8（Mounting hole pitch+48）

19.8

14.1

■ To mount stays on the frame, use their mounting holes, and mount themusing a tightening torque of 12 to 15 N·m.

Mounting driver cards

Control/Operation＊For details, refer to the description related to stays on P.74.

Mounting driver cards

Maintenance/Inspection

Use the included screws and nuts to mount driver
cards on the conveyor frames or control panel.
■ Recommended tightening torque: ＊1.5 to 1.9N·m＊ 0.53 to 0.63 N·m recommended tightening

torque for HBK-608-CP3.

Mounting sensors,
control devices, andpower supply units

1.5〜1.9N･m

Mounting sensors, control devices, and power supply units
Mount customer-prepared zone sensor and area sensor for loading and discharging,as well as power supply units, and PLCs.

Troubleshooting

14.1

Structures

48

Installation/Wiring

19.8

Appendix

14.1

95
108.7
130

35

(Mountinghole for stay)Wiring

F-RAT-NX75 User Manual

38

Connection between the F-RAT main unit and driver cards

Connection between the
F-RAT main unit anddriver cards

・Refer to the labels for cables coming from the F-RAT main unit, and securely
connect the MDR connectors and driver cards.
・When using extension cables, securely connect them to the MDR connectors, aswell as to the driver card connectors.

Standard type

M3

Roller MDR

M1

Drive switching MDR

Carrier wheel MDR

Product check

M2

Advance preparation

7-3.
WiringSafety precautions

7. Installation/Wiring

For carrier wheel MDR

HBM-201

Roller MDR

M3

M1 M4 Carrier wheel MDR

Drive switching MDR

M3
Lifting
M1
Belt・
CRR.WheelM1 M4 For carrier wheel
MDR

HBK−608

M2
M2
Roller

For roller MDR

CB-016

M4
Belt・
CRR.Wheel

M3

Control/Operation

M2

CB-016

Maintenance/Inspection

E1 type

For roller MDR

For drive switching MDR

HBM-201

Troubleshooting

M2
M2
Roller

Installation/Wiring

CBK-109

Appendix

M1
M1
Belt・
CRR.Wheel

For drive switching MDR

M3
Lifting

Structures

M3

Wiring for CBK-109

F-RAT-NX75 User Manual

39

Wiring for CBK-109

CBK-109

CN2

0V
24V DC

Detailed descriptions#3

Analog
input

#2
#1

Motor pulse
output・Outputs 2-pulse signal per rotation of the internal motor.
・NPN open collector output.
・Attach protection resistance so that the output is 25 mA or less.
・Protection resistance of 100 Ω is included inside driver cards.

Error signal
output・Detects MDR errors, and outputs.
・Settings for normal output and error output can be specified using ON/OFF on DIP-SW1#4.
・Open collector output.
・Attach protection resistance so that the output is 25 mA or less.
・Protection resistance of 100 Ω is included inside driver cards.

Input

MDR external
speed setting
MDR rotation
direction switching

The transfer direction can be switched.

Input

MDR RUN/STOP

Required for RUN/STOP signals.

The transfer speed can be set by the voltage input of 0 - 10V.

Connect the 24V DC and 0V DC cables to CN1 (2 pin).

Power connector(CN1)■ Do not connect multiple power cables to one pole.

Failure to follow this could result in electric shock,short circuit, and/or damage due to the capacity ofconnectors being exceeded.
(Connector capacity: 10 A)■ Do not connect the 24V DC and 0V DC cables
incorrectly.

0V DC
24V DC
7mm■ Do not connect cables when connectors are

0.80〜1.5mm 2（AWG:18〜14）

plugged in.

Control connector (CN2)2Connect each cable to CN2 (5 pin).

Control connector(CN2)＊Refer to the above, and perform wiring according to operation.

■ Use the same voltage to be input to CN2#1 (MDR

RUN/STOP) and CN2#2 (MDR rotation direction)
as the power supply voltage.
(Connector capacity: 4A)■ When connecting a relay coil, etc., to the remote
output, use surge protector devices or add diode forsurge protection.
Using devices without surge protection measures
could result in damage to the remote output
terminal, if counter electromotive voltage is
generated when switching the output signal.

Connecting to driver cards

CBK-109

37mm

0.08〜0.5mm 2（AWG:28〜20）

MDR connector〔M1〕

Connect the power connector (CN1), control
connector (CN2), and M1 MDR connector todriver cards.
For more details on CBK-109, please download the driver card user manual fromour web page.
ITOH DENKI

Structures

CN2（Control） #4 Output

Product check

CN1

Home > Download/Support > User Manual

http://itohdenki.co.jp/english/support/manual.html

Installation/Wiring#5 Output1｝IN （ CBK-109FN：0V
CBK-109FP：24V ）0V
24V DC
FunctionsPower connector (CN1)0-10V IN

Control/Operation#2｝OUT（ CBK-109FP：24V ）Maintenance/Inspection

CN1（Power） #1

0V
24V

Advance preparation■ Connector descriptions

CBK-109FN：0V

1 2 12345

PLS
ERR
V-IN
DIR
RUN

Troubleshooting

M1：For carrier wheeltransfer

CBK

AppendixStandard type

Safety precautions

7. Installation/Wiring

Wiring for HBK-608-CP3

F-RAT-NX75 User Manual40

7. Installation/Wiring

CN4:
Controlconnector

90 1

HBK-608FN-CP3 : 0V
HBK-608FP-CP3 : 24V

Input/Output signals
SW1

1

DC 24V＃1

Selects error recovery

2

0V

＃2

MDR rotation direction switching＃3

Selects PNP or NPN output

ON

OFF

ManualAutomatic※2

OFF

Low range

Error signal＃5

Speed range

High range―

Detailed descriptions

Input

RUN

MDR Run/Stop

Required for RUN/STOP signals.

＃2

Input

DIR

MDR rotation
direction switching

The transfer direction can be switched.

＃3

―

NA

＃4

Output ERR

―

ON
OFF

―

＃1

＃5 / 61

NPN
Discharges
whenerror arises＃4

FunctionsPower connector (CN1)PNP
Discharges innormal status※1 The MDRʼs direction of rotation is determined by a combination of SW1#2 and CN2#2.
（refer to P.51）※2 HBK-608FN-CP3：OFF / HBK-608FP-CP3：ON■CN4：Control connector

6

ON
OFF

※1

＃6 / 7 / 8 NA

1

Factory Setting

NA

―

NA

output・Detects MDR errors, and outputs.
・Settings for normal output and error output can be
specified using ON/OFF on DIP-SW1#4.
・Open collector output.
・Attach protection resistance so that the output is
25 mA or less.
・Protection resistance of 100 Ω is included insidedriver cards.

―

NA

Error signal

Connect the 24V DC and 0V DC cables to CN1 (2 pin).

Installation/Wiring

1

FunctionsPower connector

WAGO 231-302-026-000■ Do not connect multiple power cables to one pole. Failure tofollow this could result in electric shock, short circuit, and/or
damage due to the capacity of connectors being exceeded.
(Connector capacity: 16 A)■ Do not connect the 24V DC and 0V DC cables incorrectly.

0V DC
24V DC■ Do not connect cables when connectors are plugged in.
8〜9mm

Control connector (CN4)2Connect each cable to CN4 (6 pin).

2.0～2.5mm 2（AWG:14〜12）

Control connector＊Refer to the above, and perform wiring according to operation.

WAGO 733-106

Troubleshooting■ Use the same voltage to be input to CN2#1 (MDR RUN/STOP)

and CN2#2 (MDR rotation direction) as the power supply voltage.
(Connector capacity: 4A)■ When connecting a relay coil, etc., to the remote output, use
surge protector devices or add diode for surge protection.
Using devices without surge protection measures could result indamage to the remote output terminal, if counter electromotive
voltage is generated when switching the output signal.

0.08～0.5mm 2（AWG:28〜20）

SPEED
SET

NA

NA

CTRL

PWR
0V
24V

0V
NA
24V

1 NA
2 NA
3 NA
4 NA

HBK-608F□-CP3

NA

NA

NA

NA
NA
ERR
NA
DIR
RUN

90

78

24V
NA
0V

I/O

NA

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

〔M4〕

STS A
MOT A
STS B
MOT B

MDR connector〔M1〕

MOTOR BMDR connector

MOTOR A

Connect the power connector (CN1),
control connector (CN4),
M1 MDR connector and M4 MDR
connector to driver cards.
Connect M1 to MotorA and
M4 to MotorB

Power

3

7mm

56

Connecting to driver cards

Control/Operation

2

FunctionsNo.

Maintenance/Inspection

CN1

■SW1

Appendix■CN1：Power connector

Advance preparation

90 1

78

90 1

78

I/O

NA
NA
ERR
NA
DIR
RUN

78

1 NA
2 NA
3 NA
4 NA
NA

NA

CTRL

Power

NA

23

NA

23

SPEED
SET

Product check

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

STS A
MOT A
STS B
MOT B

MOTOR A

PWR
0V
24V

23

CN1:
Power

0V
NA
24V

4 56

HBK-608F□-CP3

NA

4 56

24V
NA
0V

SW1

4 56

NA

MOTOR B

Motor B

Structures

Motor A

M1, M4：For carrier wheel transfer

Safety precautions

Wiring for HBK-608-CP3・Functions

E1 typeWiring for CB-016

F-RAT-NX75 User Manual

41

Wiring for CB-016
CN2■ Connector descriptions
0V

1

Analog
input

#2
#1

The transfer speed can be set by the voltage input of 0 - 10V.

Input

MDR external
speed setting
MDR rotation
direction switching

Input

MDR RUN/STOP

Required for RUN/STOP signals.

Product check

The transfer direction can be switched.

Connect the 24V DC and 0V DC cables to CN1(2 pin).

Power connector(CN1)■ Do not connect multiple power cables to one pole.

Failure to follow this could result in electric shock,short circuit, and/or damage due to the capacity ofconnectors being exceeded.
(Connector capacity: 10 A)■ Do not connect the 24V DC and 0V DC cables
incorrectly.

0V DC
24V DC7mm

0.50〜1.5mm 2（AWG:20〜14）■ Do not connect cables when connectors areplugged in.

Control connector (CN2)2Connect each cable to CN2 (5 pin).

Control connector(CN2)＊Refer to the above, and perform wiring according to operation.

■ Use the same voltage to be input to CN2#1 (MDR
RUN/STOP) and CN2#2 (MDR rotation direction)
as the power supply voltage.
(Connector capacity: 4A)■ When connecting a relay coil, etc., to the remote
output, use surge protector devices or add diodefor surge protection.
Using devices without surge protection measures
could result in damage to the remote output
terminal, if counter electromotive voltage is
generated when switching the output signal.

Connecting to driver cards

CB-01637mm

MDR connector〔M3〕

Connect the power connector (CN1), control
connector (CN2), and M2 MDR connector todriver cards.
For more details on CB-016, please download the driver card user manual fromour web page.
ITOH DENKI

Home > Download/Support > User Manual

http://itohdenki.co.jp/english/support/manual.html

0.08〜0.5mm 2（AWG:28〜20）

Installation/Wiring

Power connector (CN1)#3

Error signal
output・Detects MDR errors, and outputs.
・Settings for normal output and error output can be specified using ON/OFF on DIP-SW1#4.
・Open collector output.
・Attach protection resistance so that the output is 25 mA or less.
・Protection resistance of 100 Ω is included inside driver cards.

Control/Operation

CN2

Motor pulse
output・Outputs 2-pulse signal per rotation of the internal motor.
・NPN open collector output.
・Attach protection resistance so that the output is 25 mA or less.
・Protection resistance of 100 Ω is included inside driver cards.

Structures

Detailed descriptions

Functions（Control） #4 Output

0V
24V DC

CN1

24V DC#5 Output｝IN （ CB-016BN6：0V
CB-016BP6：24V ）Maintenance/Inspection#2

0-10V IN

Troubleshooting

CN1（Power） #1

0V
24V

CB-016BN6：0V｝OUT（ CB-016BP6：24V ）Advance preparation

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

1 2 12345

CB-016

CBK

Appendix

M2：For roller transfer

Safety precautions

7. Installation/Wiring

Wiring for HBM-201

F-RAT-NX75 User Manual

42

Wiring for HBM-201

Advance preparation

HBM-201BN：0V■ Connector descriptions
CN1#2（Power） #1

CN2

24V DC

Input

#4

Input

（Control） #3

HBM-201BN：0V｝OUT（ HBM-201BP：24V ）0V#5｝IN（ HBM-201BP：24V ）Detailed descriptions
Functions
Carrier wheel surface ・Carrier wheel and roller transfer surface are switched by inputting
switch input
signalRoller surface
・Teaching＊ settings can be performed when both #4 and #5 are ON
switch input
Unused−＊Carrier wheel surface ・Teaching has not completed when both #1 and #2 are ON
standby output(when the power is turned on)
・Transfer surfaces are being switched, and teaching is in operation
when both #1 and #2 are OFF
Roller surface#1 Output
standby output
・Open collector output#2 Output

Power connector (CN1)1

Connect the 24V DC and 0V DC cables to CN1(2 pin).

Power connector(CN1)■ Do not connect multiple power cables to one pole.

Failure to follow this could result in electric shock,short circuit, and/or damage due to the capacity ofconnectors being exceeded.
(Connector capacity: 10 A)■ Do not connect the 24V DC and 0V DC cables
incorrectly.

DC 0V
24V DC7mm

0.50〜1.5mm 2（AWG:20〜14）■ Do not connect cables when connectors areplugged in.

Control connector (CN2)2Connect the above four cables.

Control connector(CN2)■ Use the same voltage to be input to CN2#1 as thepower supply voltage.
(Connector capacity: 4A)■ When connecting a relay coil, etc., to the remote
output, use surge protector devices or add diodefor surge protection.
Using devices without surge protection measures
could result in damage to the remote output
terminal, if counter electromotive voltage is
generated when switching the output signal.

7mm

0.08〜0.5mm 2（AWG:28〜20）

MDR connector

Connecting to driver cards

3

Connect the power connector (CN1), control
connector (CN2), and M3 MDR connector todriver cards.

〔M3〕＊ Teaching

Term

Operation to perform the initial setting of the transfer surface position.
Teaching must be performed after the power is turned on.

CBK

Product check

CN2

Structures

12345

Installation/Wiring

0V
24V DC

Control/Operation

0V
24V

Maintenance/Inspection

CN1

Troubleshooting

0V
N/A
24V

1 2

OUT 1
OUT 2
N/A
INPUT1
INPUT2

HBM-201

Appendix

M3：For drive switching

Safety precautions

7. Installation/Wiring

Setting driver cards

F-RAT-NX75 User Manual

43

7. Installation/Wiring
Safety precautions

Minimum

01

78

23

9

Minimum

0V
24V

Advance preparation

78

STATUS/
1. AUTO
2. INT/EX
3. DIREC
4. E/N-O
5. L/H

3.V-IN
2.DIR
1.RUN

90 1
2 3

VR1-ACC

CBK-109
VR2-DEC

4 56

VR1

SW1

Verify SW1#3 as
OFF for HBK-608FN-CP3 /ON for HBK-608FP-CP3.

ON

OFF
78

1 2 3 4 5 6 7 8

SW1#3
Structures

4 56

78

Minimum

Installation/Wiring

78

STATUS/
1. AUTO
2. INT/EX
3. DIREC
4. E/N-O
5. L/H

4 56

VR2-DEC

Minimum

0V
24V

01

23

9

2 3

VR1-ACC

3.V-IN
2.DIR
1.RUN

90 1

4 56

VR1

VR2

Control/Operation

HBM-201
HBM−201B□

#1

SW3

SW2
#2

#3

#4

#5

#6

#7

SW3

#1

#2

#3

#4

#5

#6

OFF OFF OFF OFF OFF OFF OFF OFF

※

ON

OFF

ON

ON

OFF OFF OFF

HBM-201BP

HBM-201BN

ON

OFF

#7

#8

90 1

23

#8

78

SW1

SW2

456

SW1

Maintenance/Inspection

4 56

CB-016

Troubleshooting

78

78

90 1

23

23

90 1

23

90 1

Product check

HBK-608-CP3

4 56

E1 type

VR2

AppendixStandard type

Verify setting of Driver as shown below.

4 56

Setting driver cards

Connecting to power supply units

44

F-RAT-NX75 User ManualThis product
F-RAT main unit

Driver cards＊

Carrier wheeltransfer MDR

M1：CBK-109

Rollertransfer MDR

M2：CB-016

Drive switching
MDR

M3：HBM-201

OutputCN2＃1 RUN signal

PLC Input
Area sensor for loading

CN2＃1 RUN signal

F-RAT zone sensor

CN2＃4, ＃5 Switch signal

Area sensor for discharging

Load conveyor
run signal
Discharge conveyor
run signal＊ M1 and M4 of E1 type connect to HBK-608-CP3 instead.

(Carrier wheel transfer direction)

Area sensor for discharging(Roller transfer direction)

Advance preparation

The following is an example. For input and output of each signal,
perform wiring according to your operation.

Product check− Connection example −Structures

Connect signal cables of driver cards to controllers, such as PLCs.
Connect customer-prepared signal cables of zone and area sensors for loading anddischarging.

Installation/Wiring

to PLCs

Connecting signal cables of driver cards/sensors to PLCs

Control/Operationof driver cards/sensors

Maintenance/Inspection

Connecting signal cables

The power is supplied to driver cards from the power connector (CN1).
Connect customer-prepared power cables of zone and area sensors for loading anddischarging.

Troubleshooting

power supply units

Connecting to power supply units

Appendix

Connecting to

Safety precautions

7. Installation/Wiring

8. Control/Operation

8-3. Changing the speed
8-4. Switching the transfer surface
8-5. About the initial position setting (teaching) of the transfer surface
8-6. Program example
8-7. What to do before operation

Control/Operation

8-2. Switching the transfer direction

…… 47
…… 51
…… 52
…… 55
…… 56
…… 57
…… 58

Maintenance/Inspection

8-1. Basic operation

Troubleshooting

8. Control/Operation

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix45Device configuration image

F-RAT-NX75 User Manual

46

M1：CBK-109 ＊CN2＃1
RUN signal

Carrier wheelCatransfer MDR
tran

M2
2：CB
：CB-016016

CN2＃1
RUN signal

Roller transfer
transfe MDR

M3：HBM-201

CN2＃4, ＃5
Switch signal

Drive switching MDR＊ HBK-608-CP3 is applicable for E1 type.
CN2＃1, ＃2
Standby surface signal

Area sensor for loading
F-RAT zone sensor
Area sensor for discharging（Carrier wheel transfer direction）

Installation/Wiring

Area sensor for discharging（Roller transfer direction）
Input

PLC
OutputLabel description

MDR code

Driver card

M1 ＊Carrier wheel transfer MDR

CBK-109

M2 ＊Roller transfer MDR

CB-016＊

Drive switching MDR

HBM-201

Label description

MDR code

Driver card

M1 ＊Carrier wheel transfer MDR

HBK-608-CP3

M2 ＊Roller transfer MDR

CB-016

M3＊

Drive switching MDR

HBM-201

M4＊

Carrier wheel transfer MDR

HBK-608-CP3

M3
E1 type＊ Refer to the labels for cables coming from the F-RAT main unit.

Zone sensor
A sensor to detect the existence of trays within the zone

Term

Area sensor
A sensor to detect load and discharge of trays

Troubleshooting

Discharge conveyor
run signal

Maintenance/Inspection

Control/Operation

Load conveyor
run signal

Standard type

Advance preparation

Driver cards

Product check

F-RAT main unit

Structures

This product

Appendix

Device configuration
image

Safety precautions

8. Control/Operation

Basic operation

F-RAT-NX75 User Manual47

fer surface switch (3 axes in total). Make sure to control to allow each axis to
run independently.

Operation image
Turn on the power

Set the initial positionof the transfer surface（Teaching）

HBM-201 Signal output from CN2#1, CN2#2

HBM-201 Signal input to CN2#4, CN2#5
Start teaching
HBM-201 Signal output from CN2#1
No signal output from CN2#2
Preparing reception (teaching) complete

Advance preparation

About control■ F-RAT uses MDR for each of carrier wheel transfer, roller transfer, and trans-

Product check

8-1.
Basic operation

Safety precautions

8. Control/Operation

Switch the transfer surface
to the diverting direction（Roller transfer→ Carrier wheel transfer）

HBM-201

Signal input to CN2#5

Start to switch to the carrier wheel surface
HBM-201 No signal output from CN2#1
Signal output from CN2#2
HBM-201

Stop signal input to CN2#5

Switching to the carrier wheel surface complete

Discharge

Run the carrier wheel transfer MDR
Area sensor for discharge

ON → OFF

Stop running the carrier wheel transfer MDR(loading complete)

Prepare reception（Transfer surface switch）（Carrier wheel transfer→Roller transfer）

HBM-201

Signal input to CN2#4

Start to switch to the roller surface
HBM-201 Signal output from CN2#1
No signal output from CN2#2
HBM-201

Installation/Wiring

Stop running the roller transfer MDR(loading complete)

Control/Operation

ON → OFF

Maintenance/Inspection

Area sensor for loading

Troubleshooting

Run the roller transfer MDR

Stop signal input to CN2#4

Switching to the roller surface (preparing reception)complete

Appendix

Load

Structures＊The roller surface is set in the initial position.

Basic operation

F-RAT-NX75 User Manual

48

Transfer surface

Load

Discharge

switchTransfer surface
switch（Prepare reception）■ The following operation is for when the rotation direction setting SW1#3 for
CB-016 and CBK-109 is OFF (factory setting).
Loading and discharging directions will be changed depending on the SW1#3
setting and signal input to CN2.
【Refer to 8-2. Switching the transfer direction on P.46.】

Transfer flow chart (when using the roller for loading, and carrier wheel for discharging)
After the power is turned on, the LED display are indicated as below.

M3

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

Installation/Wiring

F-RAT

HBM-201

ERR (Red) OFF

24V
0V

Power

HBM-201
Signal output from
CN2#1, CN2#2

STATUS (Orange) OFF

Run in the roller
surface direction
Stop
Run in the carrier wheel
surface direction

Set the initial
position of thetransfer surface

F-RAT zone sensor

HBM-201
Signal input toCN2#4, CN2#5（Teaching）
Start thetransfer surface
switch operation

HBM-201

Transfer surface
switchStop signal output from
CN2#1, CN2#2

YES

NO

HBM-201
F-RAT

HBM-201
Signal output from
CN2#1

M3

HBM-201
CN2#4, CN2#5

INPUT2/
CN2#5

ON
OFF

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

Run in the roller
surface direction
Stop

When preparing reception is complete, the roller surface is set
on standby.

surface（ Transfer
setting complete ）Teaching＊The roller surface is
set in the initial position.

Term＊1 HBK-608-CP3 is applicable for E1 typeON
OFF

Run in the carrier wheel
surface direction

Stop signal input toStop thetransfer surface
switch operation

INPUT1/
CN2#4

Structures

STATUS (Orange) OFFPWR (Green) 1Hz blinking

Control/Operation

ERR (Red) OFF

Maintenance/Inspection

PWR (Green) ON

Turn 24V DC on

HBM-201

CB-016STATUS
ERR

CBK-109 ＊1

PWR

Turn on the
power

Product check

Signal input/output

Troubleshooting

F-RAT operation

Advance preparation

Set the initial
position of thetransfer surface

Turn onthe power

Operation to perform the initial setting of thetransfer surface position.
Teaching must be performed when the power isturned on.

Appendix

8-1.
Basic operation

Safety precautions

8. Control/Operation

基本動作

F-RAT-NX75 User Manual

49

Transfer surface

LoadswitchZone sensor
for the discharge Area sensor
conveyor
for discharging

Load

Discharge

Transfer surface
switch（Prepare reception）

F-RAT zone sensor
On the side ofV-ribbed pulley

M2：CB-016
Signal input toCN2#1
Run theroller transfer MDR

Load conveyor MDR

YES
M2：CB-016
Stop signal input to
CN2#1

RUN
STOP

Zone sensor
for the load conveyor

ON
OFF

Area sensor
for loading

ON
OFF

F-RAT
zone sensor

ON
OFF

（M3）

ON
OFF

INPUT2/
CN2#5

ON
OFF

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

Zone sensor
for the discharge Area sensor
conveyor
for discharging

HBM-201
Signal input to
CN2#5

F-RAT zone sensor
On the side ofV-ribbed pulleyStart to switch
to the carrier wheel
surface
HBM-201
Stop signal output
from CN2#1

Discharge conveyor
MDR

ON
F-RAT
OFF
zone sensor＊1
CBK-109 CN2#1 ON(RUN)
OFF(STOP)（M1）

HBM-201
NO
Signal output from
CN2#2

CB-016（M2）

Switching to thecarrier wheel surface
complete（

Transfer surface
setting complete）＊1 HBK-608-CP3 (M1, M4) is for E1 type.

F-RAT

YES
HBM-201
Stop signal input to
CN2#5

Area sensor
for loading
Load conveyor
MDR
Transfer surface
switchZone sensor
for the load conveyor

HBM-201（M3）

ON(RUN)
CN2#1 OFF(STOP)INPUT1/
CN2#4

ON
OFF

INPUT2/
CN2#5

ON
OFF

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

Control/Operation

HBM-201

INPUT1/
CN2#4

Maintenance/Inspection（loading complete）

ON(RUN)
CN2#1 OFF(STOP)

Troubleshooting

CB-016（M2）

Installation/Wiring＊1
CBK-109 CN2#1 ON(RUN)
OFF(STOP)
（M1）

F-RAT

Stop running theroller transfer MDR

Load conveyor
MDR

Structures

NO

Appendix

Area sensor
for loading ON→OFF
andF-RAT zone sensor
ON

Product check

Area sensor for loading
Discharge conveyor
MDR

Zone sensor
for the load conveyor

Transfer surface
switchAdvance preparation

Set the initial
position of thetransfer surface

Turn onthe power

Safety precautions

8. Control/Operation

基本動作

F-RAT-NX75 User Manual

50

Transfer surface

LoadswitchZone sensor
for the discharge Area sensor
conveyor
for discharging

Discharge

Discharge

Transfer surface
switch（Prepare reception）

F-RAT zone sensor
On the side ofV-ribbed pulley

M1：CBK-109 ＊1
Signal input toCN2#1
Run thecarrier wheeltransfer MDR

Load conveyor MDR
Zone sensor
for the load conveyor

NO
ON
OFF

（M3）

（Discharge complete）

INPUT2/
CN2#5

ON
OFF

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

ON
OFF
Discharge conveyor RUN
MDR
STOP
Area sensor
for discharging

Zone sensor for the ON
discharge conveyor OFF

Zone sensor
for the discharge Area sensor
conveyor
for discharging

HBM-201
Signal input toCN2#4

On the side ofV-ribbed pulleyStart to switch
to the roller surface
HBM-201
Stop signal output
from CN2#2

Discharge conveyor
MDR＊1
CBK-109（M1）

HBM-201
NO
Signal output from
CN2#1

Switching to theroller surface
complete
reception（ preparing）
complete＊1 HBK-608-CP3 (M1, M4) is for E1 type.

HBM-201
Stop signal input to
CN2#4

CB-016
（M2）
F-RAT

YES

Area sensor
for loading
Load conveyor
MDR
Transfer surface
switchZone sensor
for the load conveyor

HBM-201（M3）

INPUT1/
CN2#4

ON
OFF

INPUT2/
CN2#5

ON
OFF

OUT1/
CN2#1

ON
OFF

OUT2/
CN2#2

ON
OFF

Appendix(Prepare reception)

F-RAT zone sensor

Control/Operation

HBM-201

ON
OFF

Maintenance/Inspection

F-RAT

Stop thecarrier wheeltransfer MDR

INPUT1/
CN2#4

Installation/Wiring

CB-016（M2）＊1

M1：CBK-109
Stop signal input to
CN2#1

Structures＊1
CBK-109（M1）

YES

Troubleshooting

F-RAT
zone sensor

Product check

Area sensor for loading
Discharge conveyor
MDR

Area sensor
for discharge
ON→OFF

Transfer surface
switchAdvance preparation

Set the initial
position of thetransfer surface

Turn onthe power

Safety precautions

8. Control/Operation

Switching the transfer direction

F-RAT-NX75 User Manual51

The transfer direction can be set by DIP-SW on the driver card, and signal input.
V-ribbed pulley

#4

#5

ON

OFF OFF OFF

ON

CN2#

SW1＃3

E1 typeININ〔M1, M4:HBK-608-CP3〕

78

4 56

78

SW1＃2

90 1

23

4 56

23

23

78

CN2#

1 2 3 4 5 6 7 8

4 56

STATUS/ERR
1. AUTO/MAN
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H78

90 1（出荷時設定）

CW

CCW

CCW

CW

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

#1

#2

#3

#4

#5

ON

OFF OFF OFF

ON

0V
24V

0 1

78

9

OFF

ON

23

4 56

note）In case CBK-109/CB-016
SW1#3 is OFF or HBK-608-CP3
SW1#2 is OFF.

IN

SPEED

SW1＃3
SW1＃3

Power
CN2#1
CN2#2
Transfer

24V
0V
RUN
STOP
ON
OFF
RUN

（MDR rotation）STOP

20ms or more

1 2 3 4 5

CN2#

IN

1 2 3 4 5

ON

CN2#

Transfer/Stop in the CW direction note）
by inputting signal

IN

2 3

VR1-ACC

V-ribbed pulley

CW M2：Roller transfer CCW〔M2:CB-016〕

4 56

Roller transfer

VR2-DECCN2#

1 2 3 4 5 6OFF

1 2 3 4 5 6

ON

90 1

CW

SW1＃2

SW1

90 1

CCW

Control/Operation#3

CCW
Structures#2

CW

Installation/Wiring

4 56

#1

OFF
（出荷時設定）IN

OFF（Factory setting）

CW

CCW

CCW

CW

Maintenance/Inspection

78

23

CN2#

1 2 3 4 5

0V
24V

0 1

78

ON

1 2 3 4 5

STATUS/ERR
1. AUTO/MAN
2. INT/EXT
3. DIRECTION
4. E/N-OUT
5. L/H

VR1-ACC

90 1

9

SW1＃3

5.PLS
4.ERR
3.V-IN
2.DIR
1.RUN

SPEED
2 3

VR2-DEC〔M1:CBK-109〕
4 56

Standard type

Product checkE1 type(M1 and M4): Carrer wheel transfer.

CCW M1：Carrier wheel transfer CW

Troubleshooting

Carrier wheel transfer

Advance preparation

Switching the transfer direction

Appendix8-2.
Switching thetransfer direction

Safety precautions

8. Control/Operation

Changing the speed

F-RAT-NX75 User Manual

52

8-3.
Changing thetransfer speed〔M1:CBK-109 〕

V-ribbed pulley

Advance preparation

Standard type

Safety precautions

Changing the transfer speed

Turn SW1#2 ON.

22

Input the voltage to CN2#3.

#5

#1

ON

OFF OFF OFF

ON

ON

1

#2

#3

#4

#5

23

90 1

ON

OFF OFF

ON

1

2

2

［M1：Carrier wheel speed］（m/min）

Speed accuracy: ±3%

SW1#5：ON
7

6

5

4

SW1#5：OFF

SW5

9

Setting61.6 56.5 53.9 51.4 48.8 46.2 41.1 38.5 36.0 33.4 30.8 28.2 25.7 23.1 20.5 18.0 15.4 12.8 10.3 7.7

3

2

1

0

9

8

7

6

5

4

3

2

1

0

9.6

9.1

〜

8.6

〜

8.1

〜

7.6

〜

7.1

〜

6.6

〜

6.1

〜

5.6

〜

5.1

〜

4.6

〜

4.1

〜

3.6

〜

3.1

〜

2.6

〜

2.1

〜

1.6

〜

1.1

〜

0.6

〜

0.1

9.9

9.4

8.9

8.4

7.9

7.4

6.9

6.4

5.9

5.4

4.9

4.4

3.9

3.4

2.9

2.4

1.9

1.4

0.9

0.4

〜

〜

External voltage
Input
（V）

8

DC
0〜10V
IN

：Factory setting

Control/Operation#4

1 2 3 4 5

#3

78

#2

CN2#3

SW1

4 56

#1

SW5

Maintenance/Inspection

Set SW1#5 and SW5.

Structures

1

Installation/Wiring

1 Set SW1#2 to OFF.

SW1

■ The speed can be changed even during transfer (when RUN signal is being
input).
■ Values in “Setting” indicate the speed when trays are not placed on carrier
wheels and rollers.
■ Described speed is an approximate speed around 30 minutes after start-up.
During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.
■ Values described above may differ from the actual transfer speed depending on
the weight, material, bottom surface, and/or shape of trays, as well as ambient
temperature.

Appendix

Speed chart

External speed setting

Troubleshooting

Internal speed setting

Product check

M1：Carrier wheel transfer

Changing the speed

F-RAT-NX75 User Manual

53

E1 type

Safety precautions

8. Control/Operation〔M1, M4：HBK-608-CP3〕

Product check

Advance preparation

V-ribbed pulley

M1,M4：Carrier wheel transfer

Set SW1#5 and SW2.
Structures

SW1

SW1#5
ON

78

78

78

456

456

456

SW2

［M1, M4：Carrier wheel speed］
ON
8

7

6

5

OFF

SW2

9

4

3

2

1

0

9

8

7

6

5

Setting

4

3

2

1

0

61.6 56.5 53.9 51.4 48.8 46.2 41.1 38.5 36.0 33.4 30.8 28.2 25.7 23.1 20.5 18.0 15.4 12.8 10.3 9.0：Factory setting■ The speed can be changed even during transfer (when RUN signal is being
input).
■ Values in “Setting” indicate the speed when trays are not placed on carrier
wheels and rollers.
■ Described speed is an approximate speed around 30 minutes after startup.
During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.
■ Values described above may differ from the actual transfer speed depending on
the weight, material, bottom surface, and/or shape of trays, as well as ambient
temperature.

Control/Operation

SW1＃5

Speed accuracy: ±3%

Maintenance/Inspection（m/min）

Troubleshooting

Speed chart

Appendix

78

90 1

23

90 1

23

23

90 1

456

90 1

23

SW2

Installation/Wiring

1 2 3 4 5 6 7 8

Changing the speed

F-RAT-NX75 User Manual

54

There are two types of settings to change speed: the internal speed setting to change
the speed by switches on the driver card, and the external speed setting to change thespeed by inputting the analog voltage to CN2#3.

2 Set SW1#5 and SW5.

2 Input the voltage to CN2#3.

#5

90 1

OFF OFF OFF

ON

ON

1

#2

#3

#4

#5

23
ON

OFF OFF

ON

1

2

2

［M2：Roller speed］

Speed accuracy: ±3%（m/min）

SW1#5：ON
9

7

6

5

4

SW1#5：OFF
1

0

9

8

7

6

5

4

3

2

1

0

Setting 16.9 15.5 14.8 14.1 13.4 12.7 11.2 10.5 9.8

9.1

8.4

7.7

7.0

6.3

5.6

4.9

4.2

3.5

2.8

2.1

SW5

8

DC
0〜10V
IN

3

2

Nominal speed

17 m/mintype

Nominal speed

60 m/mintype

Setting 60.0 55.0 52.5 50.0 47.5 45.0 40.0 37.5 35.0 32.5 30.0 27.5 25.0 22.5 20.0 17.5 15.0 12.5 10.0 7.5
9.6

9.1

〜

8.6

〜

8.1

〜

7.6

〜

7.1

〜

6.6

〜

6.1

〜

5.6

〜

5.1

〜

4.6

〜

4.1

〜

3.6

〜

3.1

〜

2.6

〜

2.1

〜

1.6

〜

1.1

〜

0.6

〜

0.1

9.9

9.4

8.9

8.4

7.9

7.4

6.9

6.4

5.9

5.4

4.9

4.4

3.9

3.4

2.9

2.4

1.9

1.4

0.9

0.4

〜

〜

External voltage
Input
（V）

：Factory setting

Troubleshooting

ON

CN2#3

SW1
#1

Maintenance/Inspection#4

1 2 3 4 5

#3

78

#2

4 56

#1

SW5

Structures

1 Turn SW1#2 ON.

Installation/Wiring

1 Set SW1#2 to OFF.

SW1

Speed chart

External speed setting

Control/Operation

Internal speed setting

Product check

Advance preparation

M2：Roller transfer

V-ribbed pulley■ The speed can be changed even during transfer (when RUN signal is being
input).
■ Values in “Setting” indicate the speed when trays are not placed on carrier
wheels and rollers.
■ Described speed is an approximate speed around 30 minutes after startup.
During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.
■ Values described above may differ from the actual transfer speed depending on
the weight, material, bottom surface, and/or shape of trays, as well as ambient
temperature.

Appendix〔M2:CB-016〕

Safety precautions

8. Control/Operation

Switching the transfer surface

F-RAT-NX75 User Manual55

Switching the transfer surface
The transfer surface can be switched by inputting the signal to CN2#4 and CN2#5.
■ After the initial position setting (teaching) of the transfer surface, the roller surface is〔M3:HBM-201〕

put on standby. To put the carrier wheel surface on standby (use it for reception), thetransfer surface needs to be changed using the signal input.
Refer to 8-5. About the initial position setting (teaching) of the transfer surface (P.50)

Roller transfer →Carrier wheel transfer

Roller transfer

INPUT1
Roller surface
switch input

Output CN2#4（

Output CN2#5

Carrier wheel
surface switch input

Input

CN2#1

Input

CN2#2

ON
OFF

）

INPUT2

（

ON

） OFF

OUT1

（
（

Roller surface
standby output

OUT2

Product check

OUT 1
OUT 2
N/A
INPUT1
INPUT2

Refer to CN2

HBM-201
（M3）

ON

） OFF

Carrier wheel surface
standby output

Structures

PLC

Carrier wheel transfer

Advance preparation

8-4.
Switching thetransfer surface

Safety precautions

8. Control/Operation

ON

） OFF

Run in the roller surface direction

PWR

RollerON〔Green〕

Carrier wheel transfer→
Roller transfer

3Hｚ×2

〔Red〕

ON

ON

OFF

ON

OFF

OFF

OFF

Roller transfer

Carrier wheel transfer

Output CN2#4

Output CN2#5

Input

CN2#1

Input

CN2#2

INPUT1（

Roller surface
switch input

ON
OFF

）

INPUT2（

ON

Carrier wheel
surface switch input

） OFF

OUT1

（
（

Roller surface
standby output

OUT2

ON

Troubleshooting

Refer to CN2

Maintenance/Inspection

HBM-201
（M3）

OUT 1
OUT 2
N/A
INPUT1
INPUT2

PLC

Carrier Wheel

OFF

STATUS 〔Orange〕
ERR

Roller → Carrier Wheel⇔

PWR
STATUS
ERR

Transfer surface status

Control/Operation

Run in the carrier wheel surface direction

Installation/Wiring

Stop

M3：Drive switching MDR） OFFCarrier wheel surface
standby output

ON

） OFF

Run in the roller surface direction

Stop

M3：Drive switching MDR

PWR〔Green〕

STATUS 〔Orange〕
ERR

〔Red〕

Carrier Wheel
ON

Carrier Wheel → Roller
3Hｚ×3

Roller
ON

OFF
ON

OFF

ON

OFF

OFF

OFF

■ If the signal input stops when the transfer surface is being switched, operation
will be interrupted, and the signal output from both CN2#1 and #2 will stop. When
inputting the signal again, operation restarts.

Appendix

Transfer surface status⇔PWR
STATUSERR

Run in the carrier wheel surface direction

teaching

F-RAT-NX75 User Manual

56

About the initial position setting (teaching) of the transfer surface
The initial position setting (teaching) of the transfer surface is necessary to set thetransfer surface after the power is turned on.

Advance preparation■ If teaching has not been set, the transfer surface cannot be switched.
■ During teaching operation, do not load trays on the F-RAT.

Product check■ When teaching fails, both CN2#1(OUT1)(roller surface status output) andCN2#2(OUT2)(carrier wheel status output) are turned ON, which is the same
status as when the power is turned on.
In such cases, perform teaching operation again.

Teaching operation
Carrier Wheel

INPUT1（

Output CN2#5

Carrier wheel
surface switch input）

OFF

INPUT2

ON

）

OUT1
Input

CN2#1

（

Roller surface
standby output

CN2#2

（

OFF
ON

）

OFF

Carrier wheel surface
standby output

） OFF

OUT2
Input

Structures

ON

Output CN2#4（

0V

Installation/Wiring

Roller surface
switch input

24V

Control/Operation

Refer to CN2

ON

Run in the roller surface direction

M3：Drive switching MDR

StopRun in the carrier wheel surface direction

Teaching complete/
Roller surface
on standby

Power
OFF

Power
ON

Teaching operation〔Green〕

OFF

1Hz blinking

6Hz blinking

STATUS 〔Orange〕

OFF

OFF

OFF

ON

OFF

OFF

OFF

OFF

Transfer surface statusPWR
STATUS
ERR

PWR
ERR

〔Red〕

（

preparing reception
complete）

ON

Appendix

OUT 1
OUT 2
N/A
INPUT1
INPUT2Power

HBM-201（M3）

PLC

Roller

Maintenance/Inspection〔M3:HBM-201〕

Troubleshooting

8-5.
About the initial position
setting (teaching)of the transfer surface

Safety precautions

8. Control/Operation

Teaching
Term

Operation to perform the initial setting of the transfer surface position.
After the power is turned on, perform teaching by inputting signal from the driver card.

Program example

F-RAT-NX75 User Manual

57

Program example■ Do not load trays from the roller transfer MDR direction while the carrier wheel
status (signal from CN2#2 on HBM-201) is output.
Failure to follow this could result in damage to trays, and malfunction.

Operation by loading throughroller transfer and discharging
through carrier wheel transfer

The following time chart is an example.
When in use, control the number of sensors, and/or determine how to place/control sensors
depending on your operation.

When loading through roller transfer, discharging through carrier wheel transfer, andstanding ready on the roller surface after discharge ends
F-RAT zone sensor ＊1

Zone sensor for the discharge conveyor ＊1

Product check

Basic operation(example)

Advance preparation

8-6.
Program example

Safety precautions

8. Control/Operation

Area sensor for discharging ＊2

V-ribbed pulley

Structures

3
2

Zone sensor for the load conveyor ＊1

Zone sensor for the load conveyor

Input

Area sensor for loading

Input

F-RAT zone sensor
Area sensor for discharging

Input

3

4

5

ON
OFF
ON
OFF
ON
OFF
ON

（Carrier wheel discharge direction） OFF
RUN

OutputRoller transfer MDR
（M2）

STOP

OutputCarrier wheel transfer MDR
＊1
（M1）

STOP

Output2

Drive switching
MDR
（M3）

RUN

INPUT2
ON
Carrier wheel surface
OFFswitch input
INPUT1
Roller surface
switch input

OUT1

ON
OFF
ON

Input

（Roller surface standby output） OFF

Input（Carrier wheel surface standby output）OFF

OUT2

ON

It is assumed that switches on CBK-109 and CB-016 are used based on the initial settings.
＊1 M1 and M4 are applicable for E1 type.
＊1 Zone sensor

A sensor to detect the existence of trays within the zone
＊2

Term

Control/Operation

Input

1

Maintenance/Inspection

Tray position

PLC

Troubleshooting

1
Time chart example

Installation/Wiring

Area sensor for loading ＊2

Area sensor
A sensor to detect load and discharge of trays

Appendix

4

5

Start-up inspection

58

F-RAT-NX75 User ManualStart-up inspection

Turn off the power of all connected devices, and perform the following inspection, taking
necessary measures.

Items to check before turning on the power■ Turn off the power, wait a sufficient amount of time, and discharge electricity inside the DC
power supply equipment.

■ Post warning labels so as to prevent unauthorized persons from turning on the power.
Inspection items

Secured positions of the F-RAT main unit

Driver card

Screw looseness

Re-tighten screws

Damage, deformation

Contact the supplier

Screw looseness on secured positions

Re-tighten screws

Mounting failure for driver cards and connectors

Correctly mount connectors

Damage to cables/Wiring failure

Perform wiring correctly

Idler for roller transfer

External abnormalities, such as scratches or breakage

Roller transfer MDR

External abnormalities, such as scratches, dents, or breakage

Roller drive belt for roller transfer

Cracks, looseness, wear on the surface

Carrier wheel

Cracks, wear on the surface
Parts deformation, damage

OthersDescription of measures

Refer to P.66
9-2. Before replacement work

Structures

Parts to be inspected

Advance preparation

To prevent accidents and/or damage to devices during operation, refer to the below
before operation, and check the safety.

Product check

8-7.
What to do
before operation

Safety precautions

8. Control/Operation

Contact the suppliercaught in rollers during trasnfer switching, and/or transfer operation.

■ Take safety measures, such as getting ready to shut off the power in the event thatsomething should happen.

Parts to be inspected

Inspection items
Abnormal temperature rise

Description of measures
Contact the supplier

Error check with LED display＜Normal LED display after the power is turned on＞
Driver card

Judged as errors if the LED display is other than that below.

CBK-109 ＊CB-016
HBM-201
Idler for roller transfer}

PWR（Green） ON
ERR （Red） OFF＊For driver card LED display anderror countermeasures, refer to
9-1. Driver card LED display anderror countermeasures (P.61).

Abnormal soundRotation failure
Abnormal soundRoller transfer MDR

Check error contents, andeliminate the causes.

Refer to P.66
9-2. Before replacement work

Decrease from the specified speed

Control/Operation■ Perform inspection after completing measures to prevent fingers from getting stuck and/or

Maintenance/Inspection

Manually input the signal to driver cards according to inspection contents.

Troubleshooting

Items to check after turning on the power

Installation/Wiring

Cable damage

Abnormal temperature rise

Carrier wheeltransfer MDR

AppendixAbnormal soundDecrease from the specified speed
Abnormal temperature rise
（Check ERR LED on driver cards）

Contact the supplier

Abnormal sound
Drive switching MDR

Abnormal temperature rise
（Check ERR LED on driver cards）

OthersLeakage from equipment＊ HBK-608-CP3 is applicable for E1 type.

Check grounding on equipment,
perform groundingTrial run

59

F-RAT-NX75 User Manual■ Make sure to check that wiring, driver card settings, and PLC settings have been
carried out correctly before the trial run.

■ During operation, the transfer speed may not reach the specified value depending on
ambient temperature.
When the carrier wheel cassette has been replaced, perform running operation
thoroughly to eliminate any bends from belts.

Advance preparation
Product check

Other devices incorporated in the system, such as conveyor lines, could create
dangerous situations, since trays may start to flow from upstream when the trial run
is driven.
Check carefully that other elements in the system will not operate when the productstarts running.

Structures■ Prevent other devices around the product from operating.

Installation/Wiring

When the start-up inspection has finished, perform the trial run with careful attention to
the following points, and check that operation is correctly performed.

Control/Operation

Performing the trial run

Maintenance/Inspection

Check below before the trial run.
・When the roller transfer MDR and/or idlers have been replaced, check that thedrive belts have been mounted in the correct groove positions.
・Check all parts are installed.

Troubleshooting

Items to check before the trial run

Appendix

Trial run

Safety precautions

8. Control/Operation

9. Maintenance/Inspection

9-2. Before replacement work
9-3. Replacement of MDR for roller transfer/idlers/roller drive belts
9-4. Replacement of the carrier wheel cassetteControl/Operation

…… 61
…… 66
…… 68
…… 73

Maintenance/Inspection

9-1. Driver card LED display and error countermeasures

Troubleshooting

9. Maintenance/Inspection

Installation/Wiring

Structures

Product check

Advance preparation

Safety precautions

F-RAT-NX75 User Manual

Appendix60

〔CBK-109〕Error details

F-RAT-NX75 User Manual61

If errors occur with this product, identify the cause of errors, and perform recovery
work.

Checking thedriver card status

Identify the cause of errors by checking LEDs and error signal output on driver cards,
and restore the product.

Standard type

〔CBK-109〕For carrier wheel transfer

LED display explanation：Blinking（1Hz）

：ON

：OFF

：Blinking（6Hz）

Advance preparation

9-1.
Driver card LED display
and error countermeasures

Safety precautions

9. Maintenance/Inspection■ When error signals have been released by CN2#1 (RUN / STOP), the F-RAT instantly
starts up when RUN is input.

■ When the power supply voltage becomes insufficient, operation may be disabled, or an
unexpected operation may occur.

Product check

Errors can be checked by PWR (Green), ERR (Red), and signals from CN2#4.

■ To restart the F-RAT, switch the ON → OFF → ON / OFF → ON → OFF / RUN → STOPOpenNo power supply

Damage todriver cards

How to release error signals

Recovery operation−
Supply 24V DC

Turn off the power, and replace
the driver card

Refer to P.35
7-3. Wiring

Refer to P.33, 35
7-2. Installation
7-3. Wiring

When one minute has elapsed after decreasing to the recovery temperature,
the error signal is released, and the unit starts up instantly

OutputOpen

Thermal error

After decreasing to the recovery temperature, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1

A

Thermal protection has
worked due to atemperature rise of driver
cards or MDR

OutputOutputOutput

Open
Open
Open

MDR disconnection

Lock error
MDR has been locked,
and 0.5sec have elapsed

OutputOutputBlinking
twice

Open

Open

Low voltage error

OutputOpen

OFF (1.5 sec)

Turn off the power, and replace the MDRA

Back EMF errorA

A current of 7A or
more flows in the MDR

The unit starts up within 1min

Start up the unit by RUN→
STOP→RUN on CN2#1

Refer to P.35
7-3. Wiring

Refer to P.58
9-2. Before replacement work

When 4sec or more have elapsed after an error occurs, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1
When 4sec or more have elapsed after an error
Start up the unit by RUN→
occurs, switch ON→OFF→ON or OFF→ON→OFF
STOP→RUN on CN2#1
on CN2#2

M＊This error may occur when the
MDR has rotated at speeds
faster than the setting speed.

After decreasing to the recovery temperature,switch ON→OFF→ON or OFF→ON→OFF
on CN2#2

Turn off the power, and connect the connector

Power supply voltage has
been 15V or less for 1sec,
or decreases to 15V orless 5 times within 500ms

Voltage applied to the MDR
has been 40V or more for
2sec, or has been 60V or
more for 0.1sec

Start up the unit by RUN→
STOP→RUN on CN2#1

After decreasing to the recovery temperature, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1

M

Connector
disconnected

After decreasing to the recovery temperature,switch ON→OFF→ON or OFF→ON→OFF
on CN2#2

Secure the power supply voltage of 18V or more

The unit starts up instantly

After securing the power supply voltage of 18V or more, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1
After securing the power supply voltage of 18V
Start up the unit by RUN→
or more, switch ON→OFF→ON or OFF→ON→
STOP→RUN on CN2#1
OFF on CN2#2
Voltage applied to MDR has been 30V or lessfor 1sec

The unit starts up instantly

After voltage applied to MDR has been 30V or less for 1sec, release the error
signal, and start up the unit by RUN→STOP→RUN on CN2#1

M

After voltage applied to MDR has been 30Vor less for 1sec, switch ON→OFF→ON or
OFF→ON→OFF on CN2#2

No error signal

Errors will be also released when the power is OFF (for two seconds or more).

Installation/Wiring

Open（Normal operation）

OutputCauses

Output

ON

Open

OFF

Start up the unit by RUN→
STOP→RUN on CN2#1−

Troubleshooting

SW1#4 SW1#4

Open

ERR

（Red）

Control/Operation

CN2#4

Appendix

PWR（Green） （Error signal）

Maintenance/Inspection

M ：Manual recovery setting (SW1#1 ON)／ A ：Automatic recovery setting (SW1#1 OFF <factory setting>)⇔

Error details

Structures→ RUN signals at intervals of 100 ms or more.

〔HBK-608-CP3〕Error details

F-RAT-NX75 User Manual62〔HBK-608-CP3〕For carrier wheel transfer

Advance preparation
StatusOrangePWR
CTRL

Motor power
LED

ON

―

―

Power ON

OFF

―

―

Power OFFMOT A

MOTOR A
LED

ON

―

―

STANDBY

OFF

―

―

＊

ON

―

―

STANDBY

OFF

―

―

＊

OFF

OFF

―

normal

MOT B

STS A

STS B

MOTOR B
LED

Motor A

Motor B

ON

OFF

―

Motor A Run

OFFBlinks (6Hz)―

Low voltage / Fuse blown

OFF

Blinks (1Hz)―

Motor A unplugged

ON

Blinks (1Hz)―

Motor stall error

OFF

ON

―

thermister error
back EMF error

ON

Blinks (6Hz×2⇔1.7sec）

―

OFF

OFF

―

normalON

OFF―

Motor B Run

OFF

Blinks (6Hz)―

Low voltage / Fuse blown

OFF

Blinks (1Hz)―

Motor B unplugged
Motor stall error

ON

Blinks (1Hz)

―

OFF

ON

―

thermister error

ON

Blinks (6Hz×2⇔1.7sec）―

back EMF error＊ Power isi not supplied to motor drive circuit board. The HBM may be needed replace.

Product check

Red

Structures

Green

Installation/Wiring

LED condition

LED

Control/Operation

CTRL

PWR

LED Indication

90 1

Maintenance/Inspection

90 1

Troubleshooting

78

90 1

78

NA
NA
ERR
NA
DIR
RUN

78

1 NA
2 NA
3 NA
4 NA
NA

CTRL

NA

NA

23

NA

23

SPEED
SET

23

Power

PWR
0V
24V

0V
NA
24V

I/O

MOTOR B

1 AUTO/MANU
2 DIRECTION
3 NPN/PNP OUT
4 E/N OUT
5 H/L SPEED
6 NA
7 NA
8 NA

MOTOR A

HBK-608F□-CP3

4 56

24V
NA
0V

NA

4 56

NA

4 56

Indicates status by LED

STS A
MOT A
STS B
MOT B

STS A / MOT A / STS B / MOT B

Appendix

E1 type

Safety precautions

9. Maintenance/Inspection

〔HBK-608-CP3〕Error details

F-RAT-NX75 User Manual63■ Error status and reset error

Other error

Error related
temperature

Error related power

Error type※

Symptom / Causes

Reset driver card / MDR

Low voltage
error

Low voltage below
15 V DC for 1 second

Supply 18 V DC or
over

Back EMF
error

Supply voltage morethan 40 V DC for 2
second or over 60 V
DC for 0.1 second

Supply 30 V DC or
below

Fuse blown

Replace the driver card

Thermaloverload

・Thermister on PCB
reacted・Thermister in motor
reactedMotor
unpluggederror

Motor lockerror

Motor connector
unplugged

Motor stall for 0.5
second・Thermister recovery
from cooling off.
・Thermister recovery
from cooling off.

Plug the motor
connector

Motor is turned.

By changing signal at CN2#2, only the error signal is cleared.
After releasing the error, MDR will recover and run CN2#1 ON → OFF → ON.

Auto
reset

Restarts immediately when error condition is removed.

Manualreset

After securing the power supply voltage, error signal is reset andand start up the unit by CN#1 ON → OFF → ON
or CN2#2 ON → OFF → ON / OFF → ON → OFF. ※

Auto
reset

n.a

Manualreset

After securing the power supply voltage, error signal is reset andstart up the unit by CN#1 ON → OFF → ON
or CN2#2 ON → OFF → ON / OFF → ON → OFF. ※

Auto
reset

Thermister recovery from cooling off.

Manualreset

After securing the power supply voltage, error signal is reset andstart up the unit by CN#1 ON → OFF → ON
or CN2#2 ON → OFF → ON / OFF → ON → OFF. ※

Auto
reset

Restarts immediately when error condition is removed.

Manualreset

After securing the power supply voltage, error signal is reset andstart up the unit by CN#1 ON → OFF → ON
or CN2#2 ON → OFF → ON / OFF → ON → OFF. ※

Auto
reset

Driver detect motor is turned. (More than 8 pluses)

Manualreset

After securing the power supply voltage, error signal is reset andstart up the unit by CN#1 ON → OFF → ON
or CN2#2 ON → OFF → ON / OFF → ON → OFF. ※Advance preparation
Product checkor more.

Structures■ To restart the F-RAT, switch the ON → OFF → ON / OFF → ON → OFF / RUN → STOP → RUN signals at intervals of 100 ms

Installation/Wiring■ When the power supply voltage becomes insufficient, operation may be disabled, or an unexpected operation may occur.

Control/Operation■ When error signals have been released by CN2#1 (RUN / STOP), the F-RAT instantly starts up when RUN is input.

Maintenance/Inspection

・SW1#1 allows the selection of the error signal discharge timing : discharge on normal status or discharge when error arises.
（Effective only when power is turned on .）Troubleshooting

1 2 3 4 5 6 7 8

SW1#1

Appendix

ON

Error status and reset error

Safety precautions

9. Maintenance/Inspection

〔CB-016〕Error details

F-RAT-NX75 User Manual64：Blinking（1Hz）：ON

LED display explanation：OFF：Blinking（6Hz）

Errors can be checked by PWR (Green), ERR (Red), and signals from CN2#4.
■ When error signals have been released by CN2#1 (RUN / STOP), the F-RAT instantly
starts up when RUN is input.

■ When the power supply voltage becomes insufficient, operation may be disabled, or an
unexpected operation may occur.

■ To restart the F-RAT, switch the ON → OFF → ON / OFF → ON → OFF / RUN → STOP
→ RUN signals at intervals of 100 ms or more.

CN2#4

SW1#4 SW1#4

Open（Normal operation）

Open

No power supply

OutputCauses

Output

ON

Open

OFF

Open

ERR

（Red）

Damage todriver cards

How to release error signals

Recovery operation−
Supply 24V DC

Turn off the power, and replace
the driver card

Refer to P.35
7-3. Wiring

Refer to P.33, 35
7-2. Installation
7-3. Wiring

Structures

PWR（Green） （Error signal）

Product check

M ：Manual recovery setting (SW1#1 ON)／ A ：Automatic recovery setting (SW1#1 OFF <factory setting>)

After decreasing to the recovery temperature,switch ON→OFF→ON or OFF→ON→OFF
on CN2#2

Start up the unit by RUN→
STOP→RUN on CN2#1

Refer to P.35

Turn off the power, and connect the connector

Turn off the power, and replace the MDR

Lock error

Release the error signal, and start up the unit by RUN→STOP→RUN on CN2#1

MDR has been locked,
and 4sec have elapsed

Switch ON→OFF→ON or OFF→ON→OFF on
CN2#2

A
OutputThe unit starts up within 1min

Low voltage error
Power supply voltage is
15 V or lessM

Secure the power supply voltage of 18V or more

7-3. Wiring

Refer to P.58
9-2. Before replacement work

Start up the unit by RUN→
STOP→RUN on CN2#1
The unit starts up instantly

After securing the power supply voltage of 18V or more, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1
After securing the power supply voltage of 18V
Start up the unit by RUN→
or more, switch ON→OFF→ON or OFF→ON→
STOP→RUN on CN2#1
OFF on CN2#2

Errors will be also released when the power is OFF (for two seconds or more).

Control/Operation

OutputOutputOutput

Open
Open
Open

MDR disconnection

Start up the unit by RUN→
STOP→RUN on CN2#1

After decreasing to the recovery temperature, release the error signal,and start up the unit RUN→STOP→RUN on CN2#1

M

Connector
disconnected

After decreasing to the recovery temperature,switch ON→OFF→ON or OFF→ON→OFF
on CN2#2

Maintenance/Inspection

Thermal protection has
worked due to atemperature rise of driver
cards or MDR

Troubleshooting

After decreasing to the recovery temperature, release the error signal,and start up the unit by RUN→STOP→RUN on CN2#1

A

Appendix

OutputOpen

Thermal error

Installation/Wiring

When one minute has elapsed after decreasing to the recovery temperature,
the error signal is released, and the unit starts up instantly

Open

Error details

Advance preparation〔CB-016〕
For roller transfer

Safety precautions

9. Maintenance/Inspection

〔HBM-201〕Error details

F-RAT-NX75 User Manual65

LED display explanation

Description

Recoveryconditions

Recoveryoperation

Causes

Product check（green） （Red）

Stop（signals not input）

OFF for 480ms⇔

3Hz blinking×2
OFF for 480ms

When operating ona tilted surface（Normal operation）−

When operating on
a horizontal surface

Structures⇔

3Hz blinking×3

Duringteaching operation
Refer to P.50

Teaching setting
complete

8-5. About the initial
position setting(teaching) of thetransfer surface

Driver card temperature
is 85°C or more, or
MDR temperature is
110°C or more

Driver card temperature
is 75°C or less, andMDR temperature is
95°C or lessTake one of among
the following measures:

MDR
disconnected

MDR connectors
removedConnect the MDR
connectors

Lock error

MDR has been locked
when switching thetransfer surface

Eliminate the cause oflock

Low voltage error

The voltage has been
17 V or less for 1sec,
or the power connector
is connected improperly

Supply a voltage of
17 V or more,or properly connect thepower connector again

Fuse blown

Driver card fuse blown

Replace the driver card

Teaching setting
No teaching setting incomplete

Thermal error· Turn CN2#4 (INPUT1)
OFF and ON· Turn CN2#5 (INPUT2)
OFF and ON· Turn CN2#4 (INPUT1)
and CN2#5 (INPUT2)
OFF and ON

Refer to P.33, 35

STATUS (Orange) details

STATUS（Orange）

7-2. Installation
7-3. Wiring

Description
No teaching setting/During teaching operation/When the transfer surface is being switched

Installation/Wiring

ERR

：OFF

Control/Operation

PWR：Blinking（6Hz）

Maintenance/Inspection

Error details：Blinking（1Hz）

Troubleshooting：ON

Advance preparation

Even if inputting the signal to CN2#4 and #5, but the signal output from CN2#1 and #2
does not change, the following errors have been assumed to occur. Errors can be
distinguished by the LED display.

Horizontal surface standby/Tilted surface standby

Appendix〔HBM-201〕
For switching thetransfer surface

Safety precautions

9. Maintenance/InspectionReplacement parts

F-RAT-NX75 User Manual

66

Product label

FLAT RIGHT ANGLE TRANSFER
FーRATーNX75ー F60 ー 7540 ー CN ーS3
RATED INPUT: DC24V / 4.9A
RATED POWER: 56W
PAYLOAD: max 50 kg
SERIAL No:
DOC:
MFG. YEAR:

Advance preparation

ModelPart number：NX75-CC□□○-HD1○：A / B / C / D

Product check

Indicates type of the cassette.

Example) F-RAT-NX75-F60-7550-CN-S3

Size □□ 70 typeOn the side of V-ribbed pulley

On the side of V-ribbed pulley

B

B

C

A

D

B
C

A

D
A

Size □□ 50 typeB

On the side of V-ribbed pulley

A

D
A
B
A
B
C

Size □□ 80 typeOn the side of V-ribbed pulley

D
A
B

Size □□ 60 typeA

On the side of V-ribbed pulley

A
B
A
B
A

B
A
B

Structures

Size □□ 40 typeInstallation/Wiring

Indicates size (L direction) for the model of this product.

Control/Operation□□：60 / 75 / 90

Maintenance/Inspection

Carrier wheel
cassette

・Check the model of this product, andprepare parts to be replaced with inadvance.
・Contact us for repair/replacement ofparts other than those mentioned below.

Troubleshooting

Replacement parts list

If any abnormalities, such as damaged parts, are found, immediately take actions,
including replacement with new parts.

A
B
C

B
C

Example) Carrier wheel cassette Type B for F-RAT-NX75-F60- 7 5 50-CN-S3：NX75-CC- 7 5 B -HD1

Appendix

9-2.
Before replacement
work

Safety precautions

9. Maintenance/InspectionReplacement parts

F-RAT-NX75 User Manual67

The part number of which only belts, size □□60 ＊1 type, are used to link Φ38 idlers,
is 2PJ-246.
＊1Indicates size (W direction) for the model of this product
Example) F-RAT-NX75-F60-7560-CN-S3

Roller transfer MDR

Size 60 ＊1□□

PM486FE-(17/60)＊2 -542-D-024-JA-Z150-VN

Size 75 ＊1□□

PM486FE-(17/60)＊2 -692-D-024-JA-Z150-VN

Size 90 ＊1□□

PM486FE-(17/60)＊2 -842-D-024-JA-Z150-VN＊1 Indicates size (L direction) for the model of this product
Example) F-RAT-NX75-F60-7550-CN-S3

Advance preparation

Part number：2PJ-265

Product check

Roller drive belt
(V-ribbed belt)

Safety precautions

9. Maintenance/Inspection

Size 90 ＊1□□

ARI-38-542-JC-VN

φ48.6

ARI-48-542-JB-VN

φ38

ARI-38-692-JC-VN

φ48.6

ARI-48-692-JB-VN

φ38

ARI-38-842-JC-VN

φ48.6

ARI-48-842-JB-VN＊1 Indicates size (L direction) for the model of this product
Example) F-RAT-NX75-F60-7550-CN-S3

Driver card
Standard type

Driver cards
M1： For carrier wheel transfer

CBK-109F□

M2：For roller transfer

CB-016B□6

M3：For drive switching

HBM-201B□＊ Specify □ = N (NPN signal input/output) ／ P (PNP signal input/output).
E1 type

Installation/Wiring

Size 75 ＊1□□

φ38

Control/Operation

Size 60 ＊1□□

Maintenance/Inspection

Idler

Troubleshooting

Example) F-RAT-NX75-F60-7550-CN-S3

Structures＊2 Indicates the nominal speed for the model of this productM1, M4： For carrier wheel transfer

HBK-608F□-CP3

M2：For roller transfer

CB-016B□6

M3：For drive switching

HBM-201B□＊ Specify □ = N (NPN signal input/output) ／ P (PNP signal input/output).

Appendix

Driver cards

Replacement of roller transfer MDR/idlers

68

F-RAT-NX75 User Manual
Driver detect motor is turned. (More than 8 pluses)

9-3.
Replacement ofroller transfer MDR/idlers/roller drive belts

If any abnormalities are found in one of the roller transfer MDR, idlers, and/or
roller drive belts, replace them according to the following methods.

Before replacement

1

Advance preparation

Before replacement, prepare necessary tools.
Tools to be used
19

2

Slotted screwdriver

Turn off the power of all connecting devices.
■ Shut off the power switch, leave for three minutes or more, and discharge
electricity inside the DC power supply equipment.
■ Wear protective equipment, such as gloves.

Replacement procedures

Removing roller transfer MDR/idlers/roller drive belts

Hold cover

Remove the screws at the four
positions, and remove the holdcover from the F-RAT main unit.

Remove idlers

1 Push deeper the spring loaded shaftof the idler using the tip of a slottedscrewdriver, etc.

Spring loaded
shaft

AppendixTroubleshooting

Remove idlers in order, from the edge of the module, to the position where the rollertransfer MDR, idler, or roller drive belt to be replaced can be removed.

Maintenance/Inspection

Control/Operation

1

Installation/Wiring

Remove the hold cover

Product check

8 mm/19 mm wrench

Structures

8

Safety precautions

9. Maintenance/InspectionReplacement of roller transfer MDR/idlers

69

F-RAT-NX75 User Manual

9. Maintenance/Inspection
Safety precautions

2 Slide the spring loaded shaft from

<Figure seen from the side>
Frame
Fixed hole

②Remove it fromthe frame

Structures①Push the spring loaded shaft
until it has passed through thefixed hole

3 Remove the roller drive belt, andInstallation/Wiring

remove the idler

Roller drive belt

Control/Operation■The roller drive belt can beremoved easily by pulling it
while turning the idler.

Product check

Advance preparation

the fixed hole（①）, and remove
the idler from the frame（②）

Maintenance/Inspection

Remove other idlers in the same procedures.

Remove the roller transfer MDR

1 Remove the cable tie securing the

Troubleshooting

power cable（①）, and remove
the hex.nut M12 / toothed washer
from the power cable（②）■When removing themounting bracket, be careful
not to damage the cable.

Appendix

Replacement procedures②Toothed washer②Hex.nut M12①Remove thecable tie

Replacement of roller transfer MDR/idlers

70

F-RAT-NX75 User Manual

MDR（①）, and remove the roller
drive belt. （②）Remove the rollertransfer MDR（③）, and pull thepower cable off the fixed hole on
the frame（④）②Remove theroller drive belt

①Lift up

Advance preparation

2 Lift up the tip of the roller transfer

Product check

Roller transfer
MDR

Fixed hole

Mounting roller transfer MDR/idlers/roller drive belts
Mount the roller transfer MDR

1 Pass the roller transfer MDR②Put the attaching shaft of the roller transfer MDR
into the fixed hole
Attaching shaft①Pass the power
cable throughthe fixed hole

Fixed hole

Troubleshooting

Maintenance/Inspection

power cable through the fixedhole on the frame （①）, and put
the attaching shaft into the hole（②）

Control/Operation

Installation/Wiring④Pull the power cable
off the fixed hole

Structures③Remove the roller transfer MDR

Appendix

Replacement procedures

Safety precautions

9. Maintenance/InspectionReplacement of roller transfer MDR/idlers

71

F-RAT-NX75 User Manual

V-ribbed pulley of the rollertransfer MDR （①）, align the tipof the attaching shaft with thenotch shape, and fit it into theframe（②）①Mount the roller
drive belt
attaching shaft② Fit into
the frame

Product check

Notch

Groove over which the belt is put

Structures

3 Fix the hex.nut M12 / toothed

washer （①）, and bind the power
cable with the cable tie （②）

30N･mToothed washer①Toothed washer

Hex.nut M12■The tightening torque of
30N·m is recommended.

①Hex.nut M12

Mount the idler

1

Mount the roller drive belt on the
V-ribbed pulley on the idler■The mounting position of theroller drive belt is the sameas that for the roller transfer
MDR.

Mount theroller drive belt

②Bind with thecable tie

Maintenance/Inspection<Figure seen from the side>

Control/Operation

Installation/Wiring■When fixing the mounting
bracket, be careful not todamage to the cable.
■Attach the mounting bracket
in the direction shown below.

Troubleshooting■For the mounting groove
position for drive belts, referto the figure below.

Advance preparation

2 Mount the roller drive belt on the

Appendix

Replacement procedures

Safety precautions

9. Maintenance/InspectionReplacement of roller transfer MDR/idlers

72

F-RAT-NX75 User Manual

Advance preparation■Press the D-shaped cut surfaceof the axis onto the plate, and fit
it into the frame.

Attaching shaft

Fit into the
frame

Notch

Structures

Product check■Check that the attaching shaft
has come out of the externalside of the frame, as shown in
the figure below.

3 Push the spring loaded shaft of theidler by the tip of a slottedscrewdriver, etc.（①）, and pass it
through the fixed hole（②）■Check that the spring loaded
shaft has sufficiently come outof the external side of theframe, as shown in the figure
below.

Control/Operation

Spring loaded shaft<Figure seen from the side>

Maintenance/Inspection

Frame

Fixed hole
①Push the springloaded shaft②Pass it throughthe fixed hole

Mount the hold cover

1 Mount the hold cover in the reverse

Installation/Wiring

Align the tip of the attaching shaft
on the side of the belt on the
V-ribbed pulley, where the roller
drive belt has been mounted, with
the notch shape on the frame,
and fit it into the frame

Hold coverof the procedures on page 60,“Remove the hold cover“.

Troubleshooting

2

Appendix

Replacement procedures

Safety precautions

9. Maintenance/Inspection■Make sure to mount the holdcover so that the roller drive
belt can be seen.

Roller drive belt

3.2N･mReplacement of the carrier wheel cassette

73

F-RAT-NX75 User Manual

Before replacement, prepare necessary tools.
Tools to be used
19

5mm
Slotted screwdriver

Turn off the power of all connecting devices.
■ Shut off the power switch, leave for three minutes or more, and discharge
electricity inside the DC power supply equipment.
■ Wear protective equipment, such as gloves.

Removing roller transfer MDR/idlers/roller drive belts
Remove the idlers in order, from the edge of the module to the position where thecarrier wheel cassette to be replaced can be removed.

Refer toP.68

9-3.
Replacement of roller transfer MDR/idlers/roller drive belts
Removing roller transfer MDR/idlers/roller drive belts

Control/Operation

Replacement procedure

Remove the carrier wheel cassette

1 Remove hex. bolts at four

Example) For size 7550

positions circled on the carrier
wheel cassette to be replaced,
and lift up the cassette.
■When removing hex. bolts,
be careful not to drop themand/or the hex. wrench on
the lower part of the F-RAT.

Carrier wheel
cassette

Maintenance/Inspection

2

5 mm hex. wrench

Troubleshooting

8 mm/19 mm wrench

Appendix

8

Advance preparation

1

Product check

Before replacement

Structures

If any abnormalities are found in the carrier wheels, replace the whole carrier
wheel cassette.

Installation/Wiring

9-4.
Replacement of thecarrier wheel cassette

Safety precautions

9. Maintenance/InspectionReplacement of the carrier wheel cassette

74

F-RAT-NX75 User Manual

On the side ofV-ribbed pulleyreplacement carrier wheel cassette.
Location of thecarrier wheel cassettemodel indication

Indication example)
NX-75CC 75A -HD1
This part of the carrier wheel cassette
is indicated on the product.

the replacement carrier
2 Mount
wheel cassette with hex. bolts at

Example) For size 7550

four positions circled in the figure,and secure it.

Advance preparation

the model of the removed
1 Check
carrier wheel cassette andProduct check

Mounting the carrier wheel cassette on the F-RAT main unit

■The tightening torque of 11 N·m

Mount the roller transfer MDR, idlers, and/or roller drive belt that have been removed.

9-3.
Replacement of roller transfer MDR/idlers/roller drive belts
Mounting roller transfer MDR/idlers/roller drive belts

Troubleshooting

Refer toP.70

Control/Operation

Mounting roller transfer MDR/idlers/roller drive belts

Maintenance/Inspection

Carrier wheel
cassette

Installation/Wiring

Structures

is recommended. Excessive
tightening may result in damage
to hex. bolts.

Appendix

Replacement procedures

Safety precautions

9. Maintenance/Inspection

Maintenance/Inspection

Control/Operation

Installation/Wiring

10. Troubleshooting

Troubleshooting

Structures

Product check

Advance preparation

Safety precautions

75

AppendixTroubleshooting

F-RAT-NX75 User Manual

F-RAT does not operate

76

F-RAT-NX75 User Manual

7. Installation/
Wiring（⇒P.25）Is ERR LED (Red) for eachdriver card blinking, or is it ON
and is there an error output?

Remove the cause of error,
and release the error.

9. Maintenance/
inspection（⇒P.60）Has each connector beenconnected correctly?
Has wiring been performed
properly?

Check wiring, and perform
wiring properly if it has notalready been done so.

7. Installation/
Wiring（⇒P.25）

Has each driver card type ＊(NPN input/output / PNP
input/output) matched the input
and output signals (NPN
input/output / PNP input/output)
on PLCs?

Match each driver card type
(NPN input/output / PNP
input/output) with the input andoutput signals on PLCs
(NPN input/output / PNP
input/output).

7. Installation/
Wiring（⇒P.25）

Is 0V of control power common
with 0V of Power Supply ?

Ensure that 0V of the control
power is common with the 0Vof motor Power Supply.

7. Installation/
Wiring（⇒P.25）

Items to be checkedCountermeasures

References＊Check the model of driver cards.

Has the initial setting (teaching
setting) been performed?

Perform the initial setting(teaching setting).

Initial setting

Is ERR LED (Red) on the drivercard for M3: drive switching
blinking, or is it ON and is there
an error output?

Remove the cause of error,
and release the error.

9. Maintenance/
inspection（⇒P.60）

Has the RUN signal input to thedriver card for M3: drive
switching corresponded to thetransfer surface?
Also, is the input timing correct?

Check the signal input and input
timing when the transfer surface
is switched.

8. Control/
Operation（⇒P.45）

Has the setting of the driver cardfor M3: drive switching not beenchanged?

Check the setting of the drivercard for M3: drive switchingswitch.

8. Control/
Operation（⇒P.45）(Teaching setting)（⇒P.56）

Appendix

The transfer surface
cannot be switched,or transfer surface
switching operation isincorrect

Advance preparation

Supply 24V DC.

Installation/Wiring

Is PWR LED (Green) for eachdriver card ON?
Or, has 24 VDC been suppliedin the power connector part ofdriver cards?

Product check

References

Structures

Countermeasures

Control/Operation

Items to be checked

Maintenance/Inspection

F-RAT does not operate

Troubleshooting

Symptoms

If you believe the product may be malfunctioning, check the contents described inthis section before contacting the supplier and/or asking for repair.

Safety precautions

10. TroubleshootingTrays get stuck/Trays cannot be transferred

77

F-RAT-NX75 User Manual

When loading by carrier wheels,
have they been set on the topof the surface?
When loading by rollers, havethey been set on the top of thesurface?

Set either carrier wheels or rollers
on the top of the surface
according to the loading direction.

8. Control/
Operation（⇒P.45）

When loading by carrier wheels,
have you run the carrier wheel
MDR (M1＊1 )?
When loading by rollers, haveyou run the roller MDR (M2)?
Also, have you run the MDR
until loading ends?

Run either carrier wheel
MDR (M1 ＊1 ) or roller MDR (M2)
according to the loading direction
until transfer ends.

8. Control/
Operation（⇒P.45）

When loading by carrier wheels,
are there any carrier wheels
rotating slower than others?

Replace the carrier wheel
cassette including the slow
rotating wheels.

9. Maintenance/
inspection（⇒P.60）

Has the transfer drive switching
MDR (M3) not run at the time ofloading?

Do not run the drive switching
MDR (M3) until transfer ends.

8. Control/
Operation（⇒P.45）

Items to be checkedCountermeasures

References

Is the discharge conveyor level
same as the level of the F-RAT?

Align levels of the discharge
conveyor and the F-RAT.

7. Installation/
Wiring（⇒P.25）

When discharging by carrier
wheels, have they been set on
the top of the surface?
When discharging by rollers,have they been set on the topof the surface?

Set either carrier wheels or rollers
on the top of the surface
according to the discharging
direction.

8. Control/
Operation（⇒P.45）

When discharging by carrier
wheels, have you run the carrier
wheel MDR (M1)?
When discharging by rollers,have you run the roller MDR (M2)?
Also, have you run the MDR until
discharging ends?

Run either carrier wheel
MDR (M1) or roller MDR (M2)
according to the discharging
direction until discharging ends.

8. Control/
Operation（⇒P.45）

When discharging by carrier
wheels, are there any carrier
wheels rotating slower thanothers?

Replace the carrier wheel
cassette including the slow
rotating wheels.

9. Maintenance/
inspection（⇒P.60）

Has the transfer drive switching
MDR (M3) not run at the time ofdischarging?
＊ M1 and M4 are applicable for E1 type.

Do not run the drive switching
MDR (M3) until discharging ends.

8. Control/
Operation（⇒P.45）

Advance preparation

7. Installation/
Wiring（⇒P.25）

Product check

Align levels of the load conveyor
and the F-RAT.

Structures

Is the load conveyor level thesame as the level of the F-RAT?

Installation/Wiring

References

Control/Operation

Countermeasures

Maintenance/Inspection

When discharging,trays get stuck, orcannot be transferred

Items to be checkedTroubleshooting

When loading,trays get stuck, orcannot be transferred

Appendix

Symptoms

Safety precautions

10. Troubleshooting

The speed cannot be changed

78

F-RAT-NX75 User Manual

Changing thetransfer speed

Have you changed the speed
externally by the voltage input toCN2#3 on CBK-109/CB-016?

Check the external speed
settings, and input proper
voltage to match the set speed.

Changing thetransfer speed

When changing the speed by
the external voltage, is thepower supply 0 V of the external
voltage common to 0 V on thedriver card?

Use the common power supply
0V.

7. Installation/
WiringItems to be checkedCountermeasures

References

Is the transfer/diverting direction
based on the rotating direction
settings for the driver card forM1＊1 : carrier wheels/M2: rollers?

Set the correct transfer/diverting
direction, and the correct therotating direction for the drivercard for M1＊1: carrier wheels/
M2: rollers.

8. Control/
Operation（⇒P.45）The transfer direction(rotating direction ofcarrier wheels/rollers)
is incorrect（⇒P.52）（⇒P.52）（⇒P.25）＊ M1 and M4 are applicable for E1 type.
＊2 HBK-608-CP3 is applicable for E1 type.

Advance preparation

To change the carrier wheel
speed, operate the switch on
the driver card for M1＊1 : carrier
wheels [CBK-109＊2].
To change the roller speed,
operate the switch on the drivercard for M2: rollers [CB-016].

Product check

To change the carrier wheel
speed, have you operated theswitch on the driver card forM1＊1: carrier wheels [CBK-109＊2 ]?
To change the roller speed,
have you operated the switch
on the driver card for M2: rollers[CB-016]?

Structures

・The speed setting isincorrect

Installation/Wiring

References

Control/Operation

Countermeasures

Maintenance/Inspection

Items to be checkedTroubleshooting

・The speed cannot bechangedAppendix

Symptoms

Safety precautions

10. Troubleshooting

Maintenance/Inspection

Control/Operation

Installation/Wiring

AppendixTroubleshooting

Structures

Product check

Advance preparation

Safety precautions

79

Appendix

Appendix

F-RAT-NX75 User Manual

F-RAT main unit specifications

F-RAT-NX75 User Manual80

F-RAT main unit
specifications
Size 60□□

6040

6050

395mm

495mm

595mm

695mm

795mm

Weight

32kg

38kg

44kg

52kg

60kg

7570

7580

50kg

Size 75□□

7540

7550

7560

Total width (W) Roller transfer direction

395mm

495mm

595mm

695mm

795mm

Weight

42kg

48kg

54kg

63kg

71kg

9070

9080

Maximum load weight

50kg

Size 90□□

9040

9050

9060

Total width (W) Roller transfer direction

395mm

495mm

595mm

695mm

795mm

Weight

52kg

58kg

64kg

74kg

82kg

Speed

Frame

Galvanized iron

Carrier wheel

Urethane

Roller

STKM

Carrier wheel

7.7 〜 66.7m/min※

RollerTransfer surface switching time

2.1 〜 18.3m/min（PM486FE-17 type）
7.5 〜 65.0m/min（PM486FE-60 type）
0.78s (round-trip time between the carrier wheel surface and roller surface)※Values indicate the speed when trays are not placed on carrier wheels and rollers.

■ During operation, the rising time to the setting speed may vary depending on
ambient temperature. Perform running operation thoroughly.
■ Values described above may differ from the actual transfer speed depending on
the weight, material, bottom surface, and/or shape of trays, as well as ambient
temperature.

Operatingenvironment

Product label

Ambient temperature

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

Altitude1,000 m or less

Atmosphere

No corrosive gas

Vibration

0.5G or less

Location

IndoorMounting surface tilt (inclination)

0.5% or less

Pollution degree

2 (according to the definition of IEC60664-1, UL840)

FLAT RIGHT ANGLE TRANSFER
1 FーRATーNX75ー F60 ー 7540 ー CN ーS3
2
3
4
5
6

RATED INPUT: DC24V / 4.9A
RATED POWER: 56W
PAYLOAD: max 50 kg
SERIAL No:
DOC:
MFG. YEAR:

Product model
Rated current values for roller transfer
MDR and drive switching MDR
3 Rated current values for carrier wheeltransfer MDR
4 Maximum load weight
1
2

5

Serial No.

6⑤ Year (last two digits) ⑥ Month ⑦ Day

Installation/Wiring

Material

Control/Operation＊ Values of the maximum load weight are reference only since they may change depending on tray
conditions.
Depending on the bottom shape of trays, they may not be transferred normally, even if they are within
the above size range.

Maintenance/Inspection

50kg

Troubleshooting

Maximum load weight

Structures

895mm

Total length (L) Carrier wheel transfer direction

CommonProduct check

745mm

Total length (L) Carrier wheel transfer direction

F-RAT
main unit

6080

Total width (W) Roller transfer direction

Maximum load weight

F-RATmain unit

6070

Appendix

F-RAT
main unit

6060
595mm

Total length (L) Carrier wheel transfer direction

Advance preparation

Appendix 1.
Product specifications

Safety precautions

AppendixDriver card specifications

F-RAT-NX75 User Manual81

Appendix

HBM-201B□（□=N：NPN, P：PNP）

24V DC±10％Power supply voltage

24V DC

Rated voltage
Static current

0.06A

0.03A

0.06A

Starting current

7.0A

4.0A

3.7A to 4.4A

Peak current

30A (1ms or less)

20A (1ms or less)

20A (1ms or less)

0.80 to 1.5mm2（AWG：18 to 14）

0.50 to 1.5mm2（AWG：20 to 14）

0.50 to 1.5mm2（AWG：20 to 14）

Wire
diameterPower connector（CN1）

Applicable wires
to connectors
included as
standard

0.08 to 0.5mm2（AWG：28 to 20）

Control connector（CN2）

Protection
Thermal protection

Incorrect wiring protection
Built-in 10 A fuse

Incorrect wiring protection
Built-in 6.3 A fuse

Incorrect wiring protection
Built-in 7 A fuse

Driver card: 95ºC
Motor: 105ºC

Driver card: 95ºC
Motor: 105ºC

Driver card: 85ºC
Motor: 110ºC

Ambient temperature

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

OperatingAtmosphereenvironment
Vibration

No corrosive gas
0.5G or less

Location
Time from RUN signal input
to motor startingE1 type
Model

Indoor
15 msec or less

15 msec or less―

For carrier wheel transfer

For roller transfer

For drive switching

HBK-608F□-CP3

CB-016B□6

HBM-201B□（□=N：NPN, P：PNP）（□=N：NPN, P：PNP）（□=N：NPN, P：PNP）

24V DC±10％Power supply voltage
Rated voltage

24V DC

Static current

0.06A

0.03A

0.06A

Starting current

7.0A×2 motors

4.0A

3.7A to 4.4A

Peak current

40.5A（1ms or less）

20A (1ms or less)

20A (1ms or less)2.0 〜 2.5mm2（AWG：14 〜 12）

0.50 to 1.5mm2（AWG：20 to 14）

0.50 to 1.5mm2（AWG：20 to 14）

Applicable wires
to connectors
included as
standard

Power connector（CN1）0.08 to 0.5mm2（AWG：28 to 20）

Control connector（CN2）

Protection
Thermal protection

Incorrect wiring protection
Built-in 10 A fuse

Incorrect wiring protection
Built-in 6.3 A fuse

Incorrect wiring protection
Built-in 7 A fuse

Driver card: 95ºC
Motor: 105ºC

Driver card: 95ºC
Motor: 105ºC

Driver card: 85ºC
Motor: 110ºC

Ambient temperature

0 to 40ºC (no freezing)Ambient humidity

90%RH or less (no condensation)

OperatingAtmosphereenvironment
Vibration

No corrosive gas
0.5G or less

Location
Time from RUN signal input
to motor starting

AppendixWire
diameterIndoor
15 msec or less

15 msec or less

Product check

CB-016B□6（□=N：NPN, P：PNP）

Structures

CBK-109F□（□=N：NPN, P：PNP）

Installation/Wiring

For drive switching

Control/Operation

Model

For roller transfer

Maintenance/Inspection

For carrier wheel transfer

Standard type

Troubleshooting

Driver card specifications

Advance preparation

Safety precautions

Appendix 1.
Product specifications―

Transfer throughput

6000
・F-RAT-NX75, nominal speed of 60 m/min, size 6050 type・Using area sensors
・Ambient temperature：20℃
・Conditions of trays: Cardboard of L 405 mm × W 35030 kg
・Depends on the diverting conditions from the status where trays
remain in each load C/V zone

Advance preparation

4000

3000

Slug release
Singulated release

20

30

40

50
60
Branching ratio [%]

70

80

90

＊ Values on the graph are only references based on our measurement and are not guaranteed.
＊ Slug release data is based on the total control by using idLinx for controlling the conveyors before andafter F-RAT.
＊ The stopping distance of trays and throughput depends on the size, material, bottom status of trays,
ambient temperature, and/or the speed.

100

Structures

10

Installation/Wiring

0

Control/Operation

1000

0

Product check

2000

Maintenance/Inspection

Throughput [cases/hour]

5000

Troubleshooting

Transfer throughput

Safety precautions

F-RAT-NX75 User Manual

Appendix82

Replacement parts/Options

F-RAT-NX75 User Manual

83■ Do not store carrier wheel cassettes in places subject to high temperature, high humidity, and/or direct sunlight. Failure to follow this could result in its lifetime to be significantly shortened.

Part name
NX75-CC60○□□

NX75-CC75○

Size 90 ＊1 □□NX75-CC90○

3

Roller transfer
MDR

2PJ-265＊Only for belts, size □□60 ＊2 type, which are used to link Φ38（2PJ-246） idlers.

Size 60 ＊1 □□PM486FE-(17/60)＊3 -542-D-024-JA-Z150-VN

Size 75 ＊1 □□PM486FE-(17/60)＊3 -692-D-024-JA-Z150-VN

Size 90 ＊1 □□PM486FE-(17/60)＊3 -842-D-024-JA-Z150-VN
ARI-38-542-JC-VN

φ38

Size 60 ＊1 □□

4

Idler

Size 75 ＊1 □□Size 90 ＊1 □□5

Product check

Roller drive belt
（V-ribbed pulley）

For details, refer to P.66

φ48.6

ARI-48-542-JB-VN

φ38

ARI-38-692-JC-VN

φ48.6

ARI-48-692-JB-VN

φ38

ARI-38-842-JC-VN

φ48.6

ARI-48-842-JB-VN

Structures

2○：Indicates a type of the cassette.

CBK-109F□ （for carrier wheel transfer MDR）＊4

Driver card□：Specify the N=NPN/P=PNP type basedon the input and output type.

CB-016B□6 （for roller transfer MDR）
HBM-201B□ （for drive switching MDR）

＊1 Indicates size (L direction) for the model of this product.

Example)F-RAT-NX75-F60-7550-CN＊2 Indicates size (W direction) for the model of this product.

Example)F-RAT-NX75-F60-7560-CN＊3 Indicates the nominal speed for the model of this product.

Example)F-RAT-NX75-F60-7550-CN＊4 HBK-608-CP3 is applicable for E1 type.

■ CBK-109 ＊：12P extension cable lengthModel

12P extension cable length

ACE-CBM-G0600

L= 600mm

ACE-CBM-G1200

L=1200mm(Male side)(Female side)

37.5

Extension cable＊ HBK-608-CP3 is applicable for E1 type.

60 ±5

37

L

■ CB-016 ／ HBM-201：10P extension cable length
Model

10P extension cable length

ACE-CBM-A0600

L= 600mm

ACE-CBM-A0850

L= 850mm

ACE-CBM-A1200

L=1200mm(Male side)(Female side)

32.5

Stay
(with hex. bolt/plain washer/spring washer)

Size

L

X

6040 / 7540 / 9040
6050 / 7550 / 9050
6060 / 7560 / 9060
6070 / 7570 / 9070
6080 / 7580 / 9080

370
470
570
670
770

400
500
600
700
800

L

(mm)

X(Between frames)L2-∅9
For hex. bolt M8/using spring washer

Troubleshooting

60 ±5

37

35
21.3

2-M8
For hex. bolt M8Using plain washer/spring washer

48
19.8

Options

4.5＊ For X dimensions (between frames) other than those mentioned above, contact us.

Installation/Wiring

Size 75

Control/Operation

1

Advance preparation

□□

＊1

Size
Carrier wheel
cassette

Part number
60 ＊1

Maintenance/Inspection

Replacement parts

Appendix

Appendix 2.
Replacement parts/Options

Safety precautions

Appendix

Residual risk

F-RAT-NX75 User Manual

84

Reference
page

Unpack/
Carry

Metal partson the product

CAUTION

Hands may get injured by metalparts of the productWear protective equipment,such as gloves, whenworking.

Described in the
instruction manual

10

Installation

Carry

No particularlocation

CAUTION

Carrying the heavy load alone
may result in damage to the mainmachine unit, and/or injury to thebody

Have more than one person
hold and support the bottom
when carrying.

Described in the
instruction manual

10

Installation

Carry/
Install

No particularlocation

CAUTION

Dropping the product or letting it
fall when carrying and/or installing
may result in damage to the mainmachine unit, and/or injury to thebody

Check safety of installation
location in advance, andwear protective equipment,such as protective glasses,
footwear, and/or gloves,when working

Described in the
instruction manual

10

Bottom of the
product

CAUTION

Fingers may get stuck and workers
may be injured when securing themain unit on the stay

When putting the main unit
on the stay, hold the verybottom of the main unit,
and prevent fingers fromgetting stuck

Described in the
instruction manual

36

CAUTIONAt the trial run by the single unit,
trays may flow to this product

Stop the surrounding
conveyor operation
before starting operation

Described in the
instruction manual59

WARNING

Workers’ fingers and/or hands
may get stuck in gaps between
the moving parts, or moving andfixed parts of the main unit

Do not touch this productduring operation

CAUTION

Workers may step on the main unit
and lose their footing, or may fallwhen the main unit moves

Keep workers informed
thoroughly about theprohibition of steppingon the machine

Described in the
instruction manual8

For example,
mount guide rails on theconveyor frames, andprevent trays from popping.

Described in the
instruction manual

11

Post warning labels so as
to prevent unauthorized
persons from turningon the power

Described in the
instruction manual

12

Described in the
instruction manual

13

No.9

WARNINGDC power
supply unitThis
product

1

Installation

2

4

Installation

Install5

Operation

Trial run

6

Operation

All during
operation

7

Operation

All during
operation

Top panel of the
product

8Operation

All during
operation

No particularlocation

CAUTION

If problems occur, trays may collidewith each other, and pop out of theequipment

9

DuringAll during
maintenance/ maintenance/
inspection
inspection

Power supply
part to the
product(driver card)

WARNING

Persons turning on the power
without notice may result in
unexpected operation of the
product, and/or injury of workers

No particular
Having carefully
location
read the user
manual, andhaving fullknowledge ofGaps between the
all the contents
moving parts,
or moving andfixed parts

・Posting of warningand caution labels
・Described in the
instruction manual8

DuringAll during
10 maintenance/ maintenance/
inspection
inspection

No particularlocation

Workers’ fingers and/or hands
may get stuck in the product,and injured

WARNING・Do not put hands close torotating parts.
・Take off gloves when
workers need to get yourhands close to rotating parts
during operation.

Troubleshooting

・Wear protective equipment,such as protective glasses,
footwear, and/or gloves

Residual risk MAP
No.1

CAUTION

No.4

CAUTION

No.6

Residual risk for which location on the machine has not been identified
No.2

CAUTION

No.8

CAUTION

No.3

CAUTION

No.10

WARNING

No.5

CAUTIONWARNING

Single phase
100 V/200 V

Breaker

No.7

Advance preparation

Measures thathave been taken
independently

Product check

Examples ofassumed measures

Structures

Remaining risk factors

Work

Installation/Wiring

Seriousnessof harm

Operationstage

3

Qualifications/educationrequired for work

Locationson machineNo.

Control/Operation

Residual risk list

Maintenance/Inspection【Seriousness of harm】
WARNING: Indicates that there is a possibility that severe injury or even death may result if protective measures havenot been taken
CAUTION: Indicates that there is a possibility that minor injury may result if protective measures have not been taken

CAUTION

Emergency stop switch

Appendix

Appendix 3.
Residual risk list/MAP

Safety precautions

AppendixTechnology for tomorrow

ITOH DENKI CO.,LTD.
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Ver. 7.1