KP1000 SERIESDIGITAL PROGRAM CONTROLLER
The KP1000 series is a 96x96mm digital program
controller with the indicating accuracy of ±0.1%, thecontrol cycle of approximately 0.1 seconds andmaximum 19 program patterns (maximum 19steps/pattern).
Various functions including the whole program
pattern display screen and universal input areprovided as standard.
 FEATURES
Large easy-to-view 5-digit display
Large easy-to-view 5-digit display
Process value (PV) and set value (SV) are displayed
by large easy-to-view 5-digit display indicators. The
resolution of 0.1°C is enabled for more than 1000°C.
Outstanding controllability
Two types of PID algorithms, the position-type PID
algorithm and the speed-type PID algorithm, havebeen installed. You can select the optimum PID
algorithm for an object controlled.
Operability inheriting previous models
The controller inherits the settings screen which has
been familiarized for long time. You can set up it with
operation which is not different from previous models.
The performance of touching-keys has been
improved and the outstanding operability has beenrealized.

Easily identifiable pattern progress display
By selecting the whole program pattern display screenin the operation screen, the shape of whole program
pattern and the progressed pattern position areidentifiable at a glance.
Universal input
Various measurement ranges of DC voltage (up tomaximum 10V) inputs, DC current input, thermocouple
inputs and resistance thermometer inputs have been
built-in.

High-precision transmission signal output
The high-precision (0.1% of full scale) analog
transmission signal output can be added.

2 colors of casing available
You can select the color of casing from 2 colors of graywith OA equipment feeling and black with high-classfeeling.

24V power supply voltage type provided
The power supply voltage 24V (AC/DC) type, which isadvantageous in respect of safe, is available.

Conforming to international safety standards andEuropean directives (CE)The controller is in conformity with European directives(CE), and is UL and c-UL approved.

Program pattern
Settings of maximum 19 steps per pattern andmaximum 19 sets of patterns are enabled. Repeatingof a whole program pattern, linking of program
patterns and repeating of a specific step in a program
pattern are enabled, too.

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Conforming to RoHS
The controller is an environmental consideration
product which does not contain directed hazardous
substances such as lead, etc.

PSE-358A

 MODELS MEASURING RANGES*Option*1 The control mode (Output No.1) can be selected from 1, 3, 5 or 6 only.
Note: For options common to 1st zone, 2nd zone and 3rd zone, assign themin the order of [T], [N], [D], [P] and [M] from 3rd zone first.

[Standards]
K, E, J, T, R, S, B, N: IEC584 (1977, 1982), JIS C 1602 -1995, JIS C 1605
-1995
WRe5-WRe26, W-WRe26, NiMo-Ni, Platinel II,CR-AuFe, PtRh40-PtRh20: ASTMVol.14.03
U, L: DIN43710-1985
Pt100 :IEC751 (1995), JIS C 1604 -1997
OldPt100 :IEC751 (1983), JIS C 1604 -1989, JIS C 1606 -1989
JPt100: JIS C 1604 -1981, JIS C 1606 -1986
JPt50: JIS C 1604 -1981

2 NAMES OF VARIOUS PARTS

Display

Function keys
13. FNC key
With the operation screen displayed, pressing it puts thecontroller in the operation key mode. With the settings screen
displayed, pressing it puts the controller in the setting key mode
and it operates to move the cursor backwards.
14. RUN key
In the operation key mode, it operates as RUN key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used for switching between theoperation screen and the mode screen of Mode 0, or forswitching from the settings screen to the mode screen.
15. STOP key
In the operation key mode, it operates as STOP key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used to switch the settings screen.
16. ADV (Advance) key
In the operation key mode, it operates as ADV key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used for moving the cursor and forselecting a parameter.
17. RESET key
In the operation key mode, it operates as RESET key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used for changing a setting value (orselecting a parameter) in descending order.
18. PTN (Pattern) key
In the operation key mode, it operates as PTN key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used for changing a setting value (orselecting a parameter) in ascending order.
19. A/M (Auto/Manual) key
In the operation key mode, it operates as A/M key. With thesettings screen displayed, pressing it puts the controller in thesetting key mode and it is used for registering the settings.

1. Operation status (RUN) indication
Lights in operation.
2. Operation stop (STOP) indication
Lights in the state of operation stop.
3. RESET indication
Lights when operation is cancelled and returns to the startpoint.
4. Constant value operation (CONST) indication
Light in constant value operation.
5. Pattern No. (PTN) indication
6. Alarm-standby (WAIT) indication
Lights in alarm-standby status or when alarm is cancelled.
Blinks when standby time alarm is activated.
7. Program remote (REM) indication
Lights when operation is executed by external drive input.
8. Executing step number (STP) indication
The step No. being executed is indicated.
(Blinks in real temperature compensation operation.)
9. Error (ERR) indication
Lights when sampling of input is abnormal.
10. Auto-tuning operation (AT) indication
Lights in auto-tuning operation.
11. Manual operation (MAN1/MAN2) indication
Lights when the output No.1 or No. 2 is in manual output
operation.
12. Function (FNC) operation indication
Lights when the function key is operated.
20. Process value (PV) indication
21. Set value (SV) indication
22. Time signal (TS1 to TS5) indication
Alarm activation (AL1 to AL4) indication

24. Engineering port

Lower display

23. A wide variety of operation screens are prepared and arbitrarily-selection is enabled.
On the whole program pattern display screen, the simultaneous display of the shape of whole program pattern and theprogressed pattern position has been realized.

Output screen

Time screen

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Pattern screen INPUT SPECIFICATIONS CONTROL SPECIFICATIONS

Input signal:

Control cycle:
Output type:

Thermocouple
B, R, S, K, E, J, T, N, WRe5-WRe26, W-WRe26,
NiMo-Ni, CR-AuFe, PR5-20, PtRh40-PtRh20,
Platinel II, U, L
DC voltage±10mV, ±20mV, ±50mV, ±100mV, ±5V, ±10V
DC 0 to 20 mA
Resistance thermometer
Pt100, JPt100, Old Pt100, JPt50, Pt-Co
Measuring range:
Thermocouple 28 ranges,
DC voltage 6 ranges,
DC current 1 range,Resistance thermometer 14 ranges.
*For details, refer to [Measurement ranges].
Accuracy rating:± 0.1% of measurement range ± 1 digit*For details, refer to [Detailed specifications of accuracyratings].
Reference junction compensation accuracy:
K, E, J, T, N, Platinel II --- ±0.5°C or a value equivalent
to ±20μV, whichever is greater(at ambient temperature of 23°C ± 10°C)
Others --- ±1.0°C or a value equivalent to ± 40μV,
whichever is greater
Resolution:
Approximately 1/30000
Sampling rate:
Approximately 0.1 seconds
Burnout:
Upscale burnout is only enabled in thermocouple, DCvoltage (±50mV or less) and resistance thermometer(3-wire type). For the burnout, the output value of
Output No. 1 can be set arbitrarily, the output value of
Output No. 2 is fixed at 0% and the high limit alarm is
set at ON (for the upscale burnout).
(The burnout is disabled in DC voltage (±100mV ormore), DC current, resistance temperature (4-wiretype).
Input impedance:
Thermocouple 1MΩ or more
DC voltage
1MΩ or more
DC current
Approximately 250Ω
Allowable signal source resistance:
Thermocouple 100Ω or less
DC voltage (mV) 100Ω or less
DC voltage (V) 300Ω or less
Allowable wire resistance (resistance thermometer):5Ω or less (Same resistance for all wires)
Rated current (resistance thermometer):Approximately 1mA
Maximum allowable input:
Thermocouple ±20V or less
DC voltage ±20V or less
DC current ±30mA or less, ±7.5V or less
Resistance thermometer 500Ω or less, ±5V or lessMaximum common mode voltage:
30VAC
Common mode rejection ratio:130dB or more (50/60Hz)
Normal mode rejection ration:
50dB or more (50/60Hz)

 DISPLAY SPECIFICATIONS
Display element:
Display content:

Upper display LEDLower display LCD (with back light) 108 x 24 dots
Upper display
PV 5-digit, SV 5-digit, status indications, etc.
Lower display
MV, output status, settings screen, etc.

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Approximately 0.1 seconds
ON-OFF pulse type, ON-OFF servo type, Current
output type, SSR drive pulse type, Voltage output type
ON-OFF pulse type: Output signal
ON-OFF pulse conductive signal
Contact capacity
Resistive load 100 to 240VAC 30VDC 5A or lessInductive load 100 to 240VAC 30VDC 2.5A or lessSmallest load 5VDC 10mA or more
Contact protection Small CR element built-in
ON-OFF pulse cycle 1 to 180 seconds
ON-OFF servo type: Output signal ON-OFF servo conductive signal
Contact capacity of standard load
Resistive load 100 to 240VAC 30VDC 5A or lessInductive load 100 to 240VAC 30VDC 2.5A or lessSmallest load 5VDC 10mA or more
Contact capacity of very light load
Resistive load 100 to 240VAC 30VDC 20mA or lessInductive load 100 to 240VAC 30VDC 20mA or lessSmallest load 5VDC 1mA or more
Feedback resistance 100Ω to 2kΩ
Contact protection Small CR element built-inCurrent output type: Output signal 4 to 20mA
Load resistance 750Ω or less
SSR drive pulse type:Output signal
ON-OFF pulse voltage signal
Output voltage
ON voltage 12VDC ± 20%
OFF voltage 0.8VDC or less
Load current
20mA or lessPulse cycle
1 to 180 seconds
Voltage output type: Output signal
0 to 10V
Output impedance Approx. 10Ω
Load resistance 50kΩ or more
Output limiter:-5.0 to 105.0%
Rate-of-change limiter for output:
0.1 to 100.0%
Output preset:
With P action (Settings of I and D = 0), Output at PV =SV -100.0 to 100.0%
Output No. 2 is 0%.
Output deadband: In case of 2-position control (Setting of P = 0), Setting
range 0.1 to 9.9%
Control action:
With direct/reverse selection
Output at PV abnormality:
Over-range, under-range, abnormal internal data
Manual output operation:
Output by manual setting -5.0 to 105.0%
MAN → AUTO Balanceless bumpless
AUTO → MAN Keeping output at AUTO

 SETTING SPECIFICATIONS
Number of patterns: 19 patterns
Pattern repetition ... Maximum 9999 times
Number of steps:
19 steps/pattern
Step repetition ... Maximum 99 times
Control relations:
PID 8 types
P
0 to 999.9%
I∞, 1 to 9999 seconds
D
0 to 9999 seconds
A.R.W. (Anti reset windup)High limit --- 0 to 100.0%
Low limit --- -100 to 0.0%
Output relations:
Output deadband
Output preset
Output limiter 8 types
Rate-of-change limiter for output 8 types
Alarm relations:
Alarm value 4 points 8 types, alarm types, alarm
deadband, alarm delay ALARM SPECIFICATIONS SAFETY STANDARD

Number of alarm points:
4 points
Alarm types:
Absolute value alarm, deviation alarm
Output signal:
Relay output signal (a contact)
1 common terminal for AL1 and AL2, 1 common
terminal for AL3 and AL4
Contact capacity
Resistance load 100 to 240VAC 30VDC 3A or lessInductive load 100 to 240VAC 30VDC 1.5A or lessSmallest load 5VDC 10mA or more

CE:

UL:
c–UL:

EN61326: 1997 +A1+A2+A3
EN61010-1: 2001 (Overvoltage category II, pollution
degree 2)* Under the test conditions of EMC directives, there
may be variation of indication value or output value
which is equivalent to maximum ±10% or maximum
2mV, whichever is greater..
UL61010-1 2nd edition
CAN/CSA C22.2 No.61010-1-04

 REFERENCE OPERATING CONDITIONS GENERAL SPECIFICATIONS
Rated power voltage:
General power supply specifications 100 to 240VAC
24V Power supply specifications 24VAC/24VDC
Rated power supply frequency:
General power supply specifications 50/60Hz
24V Power supply specification 50/60Hz (24VAC)
Maximum power consumption:
General power supply specifications
Without options
100VAC 10VA
240VAC 15VA
With options
100VAC 15VA
240VAC 20VA
24V Power supply specifications
Without options
24VAC 10VA
24VDC 5W
With options
24VAC 15VA
24VDC 10W
Working temperature range:-10 to 50°C
Working humidity range:
10 to 90%RH
Power failure countermeasures:
Settings stored in EEPROM (Rewrite count: One million
times or less) and stored by a lithium battery for 5 years
or moreTerminal screws:
M3.5
Insulation resistance: Between primary terminals and secondary terminals
20MΩ or more (500VDC)
Between primary terminals and ground terminal
20MΩ or more (500VDC)
Between secondary terminals and ground terminal
20MΩ or more (500VDC)
Withstand voltage: Between primary terminals and secondary terminals
1500VAC (For 1 minute)
Between primary terminals and ground terminal
1500VAC (For 1 minute)
Between secondary terminals and ground terminal
500VAC (For 1 minute)*Primary terminal: Terminals for power supply (100to 240VAC), control output and alarm output
Casing:Fire-retardant polycarbonate
Color:
Gray or black
Mounting:
Panel mounting
External dimensions: 96 (H) x 96 (W) x 127 (D) mm*The depth from the front panel is 120mm.
Weight:Without options Approximately 450g
With options Approximately 580g

Ambient temperature: 23°C ±2°C
Ambient humidity:
55%RH ±5% (No dew condensation)
Power voltage:
General power supply specifications
100VAC ±1%
24V power supply specifications
24VDC ±1%
Power supply frequency:
General power supply specifications
50/60Hz ±0.5%
24V power supply specifications
DC
Mounting angle:
Forward or backward ±3°, lateral ±3°
Installation height:
Altitude 2000m or below
Vibration:
0m/s2
Shock:
0m/s2
Mounting condition:
Single-unit panel mounting (Space above, below,
right and left of unit is needed.)
Wind:
None
External noise:
None
Warm up time:
30 minutes or longer

 NORMAL OPERATING CONDITIONS
Ambient temperature: -10°C to 50°C (-10°C to 40°C for closed mounting)Ambient humidity:
10 to 90%RH (no dew condensation)
Power voltage:
General power supply specifications 90 to 264VAC
24V Power supply specifications 21.6 to 26.4VDC/AC
Power supply frequency:
General power supply specifications 50/60Hz ± 2%
24V Power supply specifications DC, 50/60Hz ± 2%Mounting angle:
Forward or backward ±10°, lateral ±10°Installation height:
Altitude 2000m or below
Vibration:
2m/s2
Shock:
0m/s2
Mounting condition:
Single-unit panel mounting (Space above and belowof the unit is needed.)External noise:
None
Rate of ambient temperature change:
10°C/hour or less

 TRANSPORT CONDITIONS
Ambient temperature:
Ambient humidity:
Vibration:
Shock:-20°C to 60°C
5 to 90%RH (no dew condensation)
4.9m/s2 (10 to 60Hz)
392m/s2
Under the condition that the unit is packed forshipment by the factory

 STORAGE CONDITIONS
Ambient temperature: -20°C to 60°CFor long term storage, the temperature should be
10°C to 30°C.
Ambient humidity:
5 to 90%RH (no dew condensation)
Vibration:
0m/s2
Shock:
0m/s2
Under the condition that the unit is packed forshipment by the factory5 OPTIONSExternal drive input

Transmission signal output

Output a signal corresponding to set value (SV), process value (PV),manipulated vale (MV), etc.
Number of output:
1 point
Output signal:
4 - 20mA (Load resistance 400Ω or less)0 - 1V(Output resistance Approx.10Ω, Load resistance
50kΩ or more)
0 - 10V(Output resistance Approx.10Ω, Load resistance50kΩ or more)
Output accuracy:±0.1% of full scale
Output resolution:
Approximately 1/30000

Communications interface

Operation by external contact signal input is enabled.
Input signal: No-voltage contact, open-collector signal
Functions: 1. Run/Stop
2. Advance
3. Reset
4. Wait * Not available for 3 external drive inputs

 Pattern Selecting input
Selection of pattern No. by external contact signal input is enabled.
Input signal: No-voltage contact, open-collector signal
Function:
Pattern No. selection 5 points

Status signal output

With RS232C, RS422A or RS485, the setting and measured values of thecontroller can be transmitted to a master CPU and various parameters canbe set by the master CPU.
Number of communications points:
1 point
Communications type: RS232C, RS422A, RS485
Communication speed: 2400/4800/9600/19200/38400 bps
Protocol:MODBUS (RTU), MODBUS (ASCII), PRIVATE

Current operation status can be outputted.
Output signal: Open-collector signal
Functions:
1. Run/stop
2. Advance
3. Reset
4. WaitPanel sealing

Time signal output

Terminal cover

Time signal can be outputted for each preset pattern/step.
Output signal: Open-collector signal
Function:
Time signal 5 points* 4 points in case of time signal 4 points specification

2-output type

End signal output

By mounting the controller to a panel, it has the panel sealing equivalent to[IP54 compliance].

It covers the terminals for safe. The cover is transparent.
2 kinds of output with direct and reverse actions are outputted andsimultaneous control of heating/cooling is enabled.
Control period:
Approx. 0.1 seconds
Output type:
ON-OFF pulse type, Current output type, Voltage
output type, SSR drive pulse type
Any combinations of these types are enabled.
Control system:
PID system

Program operation end status can be outputted.
Output signal: Open-collector signal
Function:End DETAILED SPECIFICATIONS OF ACCURACY RATING* The above ratings are the measurement range conversion accuracies under the reference operating conditions.
For thermocouple inputs, the reference junction compensation accuracy is added.
* K, E, J, T, R, S, B, N : IEC584 (1977, 1982), JIS C 1602-1995, JIS C 1605-1995
WRe5-WRe26、W-WRe26, NiMo-Ni, Platinel II, CR-AuFe, PtRh40-PtRh20 : ASTM Vol.14.03
U, L : DIN43710-1985
Pt100 : IEC751 (1995), JIS C 1604-1997
Old dPt100 : IEC751 (1983), JIS C 1604-1989, JIS C 1606-1989
JPt100 : JIS C 1604-1981, JIS C 1606-1986
JPt50 : JIS C 1604-1981

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 TERMINAL ARRANGEMENT

7 ABOUT CRIMP STYLE TERMINALS(O tip)(Y tip)*Use terminal with insulation

EXTERNAL DIMENSIONSClosed mounting panel dimensions

PANEL CUTOUT

Unit: mmSpecifications subject to change without notice. Printed in Japan (I) 2018. 7 Recycled Paper

32-8 KUMANO-CHO, ITABASHI-KU, TOKYO 173-8632
PHONE: +81-3-3956-2171
FAX: +81-3-3956-0915
E-mail: inter@chino.co.jp

Website: http://www.chino.co.jp

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