INSPIRED BY EFFICIENCY

Operating manual

Interroll RollerDrive EC310
Interroll RollerDrive EC310 DF
Interroll RollerDrive EC310 IP66

Manufacturer details
Interroll Engineering GmbH
Höferhof 16
42929 Wermelskirchen, Germany
Tel.: +49 (0) 2193 23 0
Fax: +49 (0) 2193 2022
www.interroll.com

Content
We strive for the accuracy, timeliness and completeness of the information and have carefully prepared the contents
in this document. Regardless of this, errors and changes are expressly reserved.
Copyright/industrial property rights
Any texts, images, graphics and the like, as well as their arrangement, are subject to protection under copyright andother laws of protection. The reproduction, modification, transmission or publication of any part of this document or of
the entire document in any form is prohibited.
The document serves the exclusive purposes of information and of operation in accordance with the regulations anddoes not justify any counterfeiting of the products concerned.
All signs contained in this document (protected marks, such as logos and trade names) are the property of Interroll
Holding AG, CH or of third parties and must not be used, copied or distributed without prior written consent.
Online version - only suitable for color printing!

Contents

1

About this document

7

1.1

Information about this operating manual

7

1.2

Warning notices in this document

8

1.3

Symbols2

Safety-related information

10

2.1

State of the art

10

2.2

Proper useApplication field

9

10
10

2.3

Improper use

11

2.4

Qualification of personnel

11

2.5

Dangers
Injury to persons1212Electricity12
Rotating parts

12Heat12Work environment

12

Faults in operation

12

Maintenance13
Unintentional start-up

13

2.6

Interface to other devices

13

2.7

Operating modes/operating phases
Standard operation

13
13

Special operation

13

3

Product information

14

3.1

Components

14

3.2

Product description
Overload protection

15
15

3.3

Rating plate

16

3.4

Product identification

17

3.5

Technical specifications

18

3.6

RollerDrive performance data

19

3.7

Controls for the RollerDrive EC310

19

3.8

RollerDrive connector

20

3.9

Dimensions of the motor shaft

21

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3.10

Dimensions of the bearing housings on the non-cable side
EC310 and EC310 DF
EC310 IP66

21
21
23

4

Transport and storage

24

4.1

Transport

24

4.2

Storage24

5Assembly and installation

25

5.1

Warning notices for installation

25

5.2

Installing the RollerDrive26

Installing the attachment shaft26

Attaching the non-cable side

27

Securing the RollerDrive in the side profile

28

5.3

Installation tool (accessory)

29

5.4

Warning notices for electrical installation

30

5.5

Electrical installation

31

6Start-up and operation

32

6.1

Warning notices for start-up and operation

32

6.2

Start-up
Check before the initial start-up

6.3

Operation
Check before every start-up

32
32
33
33

6.4

Procedure in the event of accidents or faults

33

7

Maintenance and cleaning

34

7.1

Maintenance

34

Checking the RollerDrive

34

Replacing the RollerDrive

34

7.2

Cleaning

35

8

Assistance in the event of faults

36

8.1

Troubleshooting36

9

Decommissioning and disposal

37

9.1

Decommissioning

37

9.2

Disposal

37

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10

Appendix

10.1

Accessories38
38Interroll controls

38Interroll power supply unit

38

RollerDrive extension cable

38

PolyVee belt

39

PolyVee clamping aid39

PolyVee finger guard

39

Tool39
10.2

Translation of the original Declaration of Conformity

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About this document

1

About this document

1.1

Information about this operating manualThis operating manual covers the following Interroll motor rollers:• RollerDrive EC310• RollerDrive EC310 DF (DF = Deep Freeze, for refrigeration applications)• RollerDrive EC310 IP66 (with higher protection rate)
In the course of this manual, the term "RollerDrive" will sometimes be used without specifying the type designation"EC310".
The operating manual is a component of the product and contains important advice and information regarding thedifferent operating phases of the RollerDrive. It describes the RollerDrive at the time of shipping from Interroll.
The currently applicable version of this operating manual can be found online at:www.interroll.com/products-solutions/downloads/
All the information and advice in this operating manual has been compiled with respect to applicable standards andregulations as well as the current state of the art.
For special versions, in addition to this operating manual, particular contractual arrangements and technicaldocuments apply.
¾

To ensure safe and faultless operation and to fulfil any warranty claims that may apply, read this operating
manual first and observe its instructions.

¾

Keep this operating manual within close reach of the RollerDrive.

¾

Pass this operating manual onto every subsequent owner or user.
The manufacturer assumes no liability for damage and malfunctions that occur as a result of noncompliance with this operating manual.
Should you still have any unanswered questions after reading this operating manual, please contact Interroll
customer service. Contact details for your region can be found online at www.interroll.com/contact/
Please direct any comments and suggestions regarding our operating manuals to manuals@interroll.com

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About this document

1.2

Warning notices in this document

Warning notices are provided in the context in which danger can occur and describe the nature of the danger inquestion. They are structured according to the following examples:

SIGNAL WORD
Type and source of hazard
Consequence(s) in the event of non-compliance¾

Measure(s) for avoiding hazard

Signal words indicate the type and severity of the consequences if measures to avoid the hazard are not observed.

DANGER
Denotes an imminent hazard.
If measures to avoid the hazard are not observed, death or severe injury will occur.
¾

Preventive measures

WARNING
Denotes a potentially hazardous situation.
If measures to avoid the hazard are not observed, death or severe injury may occur.
¾

Preventive measures

CAUTION
Denotes the possibility of a hazardous situation.
If measures to avoid the hazard are not observed, minor or moderate injury may occur.
¾

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Preventive measures

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NOTE
Denotes a situation that can lead to material damage.
¾

Preventive measures

1.3

Symbols
This symbol indicates useful and important information.

üThis symbol indicates a requirement that must be fulfilled before carrying out assembly or repair work.
This symbol indicates general information relating to safety.

This symbol indicates an action that needs to be performed.

•

This symbol indicates a listed item.

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Safety-related information2

Safety-related information

2.1

State of the art

The RollerDrive EC310 has been constructed with respect to applicable standards and the current state of the art andhas been delivered in a condition that is safe to operate. Nevertheless, hazards can occur as a result of use.
Non-compliance with the instructions in this operating manual can result in life-threatening injuries.
In addition, the applicable local accident prevention regulations for the area of application and general safety
regulations must be adhered to.

2.2

Proper use

The RollerDrive may only be used in an industrial environment for industrial purposes within the stipulated
performance limits that are given in the technical specifications.
It must be integrated into a conveyor unit or conveyor system before commissioning.
The RollerDrive may only be used horizontally, with a maximum incline of 2.5 °.

Application field
Drive for unit load conveyor technology, such as for the transportation of cardboard boxes, containers, barrels,
workpiece carriers or tyres.
The RollerDrive is suitable for:
• Zero-pressure roller conveyors• Entry conveyors• Roller conveyor curves• Small belt conveyors
Depending on the area of application of the RollerDrive, PolyVee, round or toothed belts can be used for the powertransmission.

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2.3

Improper use

Any use that goes beyond the proper use is considered improper, unless this has been authorised by Interroll
Engineering GmbH where applicable.
Any modification by conversion to the RollerDrive or attachment to the RollerDrive is prohibited!
The equipment must not be installed in areas in which substances could form explosive atmospheres/dust atmospheresor for application in the medical/pharmaceutical sector.
The use of the RollerDrive in applications in which sea water is used is prohibited.
It is considered improper use to install the equipment in exposed spaces that are open to potentially adverse weather
conditions, or areas in which the technology would suffer from the prevailing climactic conditions and could potentiallymalfunction as a result.
The RollerDrive is not intended for use by private end users. The equipment must not be used in a residential
environment without further examination and without the use of EMC protective measures that have been adapted
accordingly.
The RollerDrive is not suitable for transporting people.
It must not be used as a safety-relevant component or for performing safety-relevant functions.
The use of the RollerDrive in generator-only mode is prohibited, as it is theoretically possible (for example, roller
RPM> 90 RPM with gear ratio 96: 1) to exceed the maximum allowable contact voltage of 60 V DC on the connector.

2.4

Qualification of personnel

Non-qualified personnel are unable to identify risks and are therefore exposed to higher levels of danger.
¾

Only qualified personnel may be assigned with the tasks outlined in this operating manual.

¾

The operating company is responsible for ensuring that personal adhere to the locally valid rules andregulations for working in a safe and risk-aware manner.

This operating manual is intended for the following target audiences:
Operators
Operators are trained in how to operate and clean the Interroll power supply unit and follow the safety regulations.
Service engineers
The service engineers have a specialist technical education or have successfully completed a training course from the
manufacturer. They carry out repair and maintenance work.
Qualified electricians
Qualified electricians have a specialist technical education. Moreover, due to their knowledge and experience as wellas knowledge of applicable regulations, they are able to carry out work on electrical equipment in an appropriatemanner. They are able to identify hazards independently and prevent electrical damage to persons and property.
All work on electrical equipment must generally only be performed by a qualified electrician.

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Safety-related information

2.5

Dangers
Here, you will find information about the different types of dangers or damage that can occur in connection
with the operation of the RollerDrive.

Injury to persons¾

Maintenance, installation and repair work on the unit must only be carried out by authorised technicalpersonnel in compliance with the applicable provisions.

¾

Before switching on the RollerDrive, ensure that no unauthorised personnel are situated in the vicinity of theconveyor/conveying system.

Electricity¾

Installation and repair work must only be carried out when the system has been disconnected from the power
supply.

¾

Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switched on again.

Rotating parts¾

Keep fingers and hair away from moving parts.

¾

Persons with long hair should wear a hair net.

¾

Close-fitting work clothing should be worn.

¾

Do not wear items of jewellery such as chains or bands.

Heat¾

Do not touch the RollerDrive during operation. In applications with high switching cycles, the temperature of the
tube can reach up to 60 °C.

Work environment¾

Remove any materials and objects that are not required from the working area.

Faults in operation¾

Regularly check the RollerDrive for visible damage.

¾

In the event that smoke begins to form, unusual sounds are heard or the conveyed material becomes jammedor develops defects, switch off the power to the RollerDrive immediately and ensure that it cannot be
unintentionally switched on again.

¾

Immediately contact specialist personnel to determine the cause of the malfunction.

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Maintenance¾

Since the product in question requires no maintenance, it is sufficient to simply examine the RollerDrive forvisible damage on a regular basis.

¾

Never open up the RollerDrive.

Unintentional start-up¾

Ensure that the RollerDrive cannot be switched on unintentionally, particularly during assembly andmaintenance work or in the event of a fault.

2.6Interface to other devices

The integration of the RollerDrive into a conveyor system can create additional potential hazards. Such potential
hazards are not covered by this operating manual and must be analysed during the development, installation andcommissioning of the conveyor system as a whole.
¾

Following the integration of the RollerDrive into a conveyor system, the entire system must be checked for any
new potential hazards that may be present before the conveyor is switched on.

2.7

Operating modes/operating phasesStandard operation
Operation in the installed condition at the end customer as a component in a conveyor in an overall system.

Special operation
Special operation encompasses all operating modes/operating phases that are necessary to guarantee and maintainsafe standard operation.
Special operating mode

Comments

Transport/storage-

Assembly/commissioning

In de-energised state

Cleaning

In de-energised state

Maintenance/repair

In de-energised state

Fault location-

Troubleshooting

In de-energised state

Decommissioning

In de-energised state

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Product information

3

Product information

3.1

Components

1 Roller

4 Bearing seat with rating plate

2 Motor5 Motor shaft

3 Bearing

6 Motor connector with cable

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3.2

Product description

The RollerDrive EC310 can be used in both straight and curved sections and ensures a constant conveyor speed.
Motors, motor electronics and gears are installed in the RollerDrive.

Overload protection
The system has multiple overload protection systems:
Stall timing
If the RollerDrive is jammed and a start signal is issued, it will try to restart for a second every three seconds fora total of a ten times. If the blockage is still present after these ten attempts, an error signal will be issued and theRollerDrive will attempt to restart in a 60:1 cycle (where a restart is attempted for a second every 60 seconds) until
the blockage has been eliminated.
The RollerDrive will not be damaged if the system runs in stall timing mode for an extended period. The error signal isreset if the RollerDrive begins running again at the selected speed or the start signal is cancelled.
Low speed
If a deviation from the selected speed of more than ±20% occurs for more than ten seconds, the RollerDrive isswitched off and an error signal is issued. The RollerDrive will attempt to restart after 60 seconds. The error signal isreset if the RollerDrive begins running again at the selected speed or the start signal is cancelled.
Temperature monitoring
The temperature of the motor installed in the RollerDrive is monitored in addition to the temperature of the motor
electronics. If the maximum permitted temperature is exceeded, the RollerDrive is switched off and an error signal isissued. Once the overheated components have cooled down, the error signal will be reset.
If the RollerDrive cools down and the start signal is still active, the RollerDrive may start up again
unintentionally. Troubleshooting must be carried out via the control system.

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Product information

Holding brake (zero motion hold)
The RollerDrive EC310 is equipped with an electronic holding brake that allows it to be used in sloped and ascending
conveyors. For this, the RollerDrive is held in position if no start signal is issued.
If the power supply system fails, the holding brake will no longer take effect as the brake is not mechanical.
Energy recovery system
The RollerDrive recovers energy when braking the conveyed material. This results in the motor and motor electronics
heating up less and improves the energy balance of the system. The Interroll controls are equipped with a circuit thatprevents an increase of voltage in the power supply.
If motor controls are used without a voltage limiter (brake chopper), it must be ensured that the power
supply units used are suitable for energy recovery (up to 35 V).
We recommend using the Interroll High Performance power supply units.

3.3

Rating plate

The information on the rating plate allows the RollerDrive to be identified. This is essential to be able to use theRollerDrive as intended.

Rating plate
1 Manufacturer

5 Rated voltage

2 Date of manufacture

6 Speed range

3 Gear ratio

7 RollerDrive type4 Output

8 Serial number

Due to space limitations, it is not possible to place the UKCA mark on the label.
We certify the conformity of the product by means of the declaration of conformity or the declaration ofincorporation in accordance with the relevant UK directives in the appendix (see „UKCA Declaration ofConformity“ on page 55).
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3.4

Product identification

The following information is required to identify the RollerDrive:
Information

Possible value

RollerDrive

Motor type

Rating plate

Gear ratio

Own value

Serial number
Tube diameter

50 mm, 51 mm

Tube material

Stainless steel
Zinc-plated steel
Chromium-plated steel
Aluminium

Tube sleeve

PVC hose 2 mm, 5 mm
PU hose 2 mm
Rubber coating 2–5 mm
Tapered elements 1.8°, 2.2°

Roller installation length

Installation length

Drive element

PolyVee belt
Round belt:
GrooveRound belt head
Toothed belt

Attachment on the non-cable side

Hexagonal spring shaft
Internal thread attachment
Hexagonal spring shaft, conical(See „Dimensions of the bearing
housings on the non-cable side“ onpage 21)

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Product information

3.5

Technical specifications

Rated voltage

24 V DC, protected extra-low voltage (PELV)

Voltage range

18 to 28 V DC

Idle current

0.4 A

Rated current

Approx. 2 A 1)

Starting current

Approx. 4 A 1)

Switching threshold, signal input

Safe "High": U > 7 V DC

"Rotational direction"

Safe "Low": U < 4 V DC

Mechanical power

32 W

Maximum residual ripple of the3%

power supply
Maximum noise level

55 dB(A) 2)(mounted)
Protection rate

IP54 or IP66

Ambient temperature in operation

EC310:

0 °C to +40 °C

EC310 DF:

-30 °C to 0 °C

EC310 IP66:+5 °C to +40 °C

Ambient temperature for-30 °C to +75 °C

transport and storage
Altitude of installation site

Max. 1000 m 3)

All data applies for an ambient temperature of 20 °C.
From 25 °C, a derating factor must be taken into account.
1)

The actual current course is dependent on the circumstances of the application, such as conveyor weight, number ofconnected rollers, etc.

2)

The value can vary depending on the installation condition, profile shapes and system resonance behaviour.

3)

Estimated derating: 5% from 1500 m, 10% from 2000 m.

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3.6

RollerDrive performance data

Gear

Speed

Rated

Start-up

Holding

ratio

range

torquetorquetorque

[m/s]

[Nm]

[Nm]

[Nm]

9:1

0.09 to 1.75

0.45

1.10

0.36

12:1

0.07 to 1.31

0.61

1.46

0.48

16:1

0.05 to 0.98

0.81

1.95

0.64

20:1 1) 2)

0.04 to 0.78

1.01

2.44

0.80

24:1

1) 2)

0.03 to 0.65

1.21

2.92

0.96

36:1 1) 2)

0.02 to 0.44

1.82

4.38

1.44

48:1

1)

0.02 to 0.33

2.42

5.85

1.92

64:1 1)0.01 to 0.25

3.23

7.80

2.56

96:1

0.01 to 0.16

4.84

11.69

3.84

1) 2)

1)

1)

EC310 IP66

2)

EC310 DF
In order to slow down the cooling off phase of the RollerDrive EC310 DF, we recommend that you do notswitch off the power supply to the RollerDrive.

Before the run-in, the values can vary by up to ±20%. After the run-in phase, the values for 95% of all RollerDrives
used vary only in the range of ±10%.

3.7

Controls for the RollerDrive EC310

Interroll recommends that the RollerDrive EC310 is operated in conjunction with the different Interroll controls:• DriveControl• ZoneControl• ConveyorControl• MultiControl AI
More detailed information on the controls can be found in the respective operating manual, in the"Conveyor rollers, RollerDrive, controls" Interroll catalogue or at www.interroll.com.

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Product information

3.8

RollerDrive connector

Pin

ColourFunction

Value

1

Brown

Input of the power supply (+)

Rated voltage: 24 V DC

2

White

Input of the rotational direction as
seen from the end of the cable of theRollerDrive"Low" = anti-clockwise

Voltage range: 18 to 28 V DC
"High" = clockwise

3

Blue

Earth for power supply and signal (-)

Earth

4

Black

Error output

Open collector
UCESAT = 0.5 V DC at IC = 5 mA
UMAX = 30 V DC
ICMAX = 5 mA
Error: "High" signal
No error: "Low" signal

5

Grey

Analogue speed/start signal

See table below

Analogue speed/start signal (pin 5)
Voltage range

0 to 24 V DC

Stop (zero motion hold)0 to 2.3 V DC

Speed

2.3 V DC to 10 V DC
2.3 V = minimum speed
10 V = maximum speed

Max. speed

10 V DC to 24 V DC

The conveyor speed results from the gear ratio and the voltage rating of the analogue speed signal.

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3.9

Dimensions of the motor shaft
Version with degree of protection IP54

Version with degree of protection IP66

RL = Reference length/order length
EL = Installation length, clearance between the side profiles

3.10

Dimensions of the bearing housings on the non-cable side

EC310 and EC310 DF
PolyVee drive head with 11 mm hexagonal spring shaft

PolyVee drive head with M8 internal thread attachment

Round belt drive head with 11 mm hexagonal spring
shaft

Round belt drive head with M8 internal thread
attachment

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Product information

2 grooves and conical hexagonal spring shaft

Toothed belt drive head with M8 internal thread
attachment

2 grooves and M8 internal thread attachment

Hexagonal spring
shaft, conicalM8 internal thread attachment

Sprocket drive head with M8 internal thread
attachment

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EC310 IP66
2 grooves and M8 internal thread attachment

M8 internal thread attachment

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PolyVee drive head with M8 internal thread attachment

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4

Transport and storage

4.1

Transport
CAUTION

Risk of injury from improper transport.
¾

Transport operations must only be carried out by authorised, qualified personnel.

Please note the following:¾

Avoid heavy impacts during transport.

¾

Check each RollerDrive after transport for any visible damage.

¾

If any damage has been identified, photograph the damaged parts.

¾

In the event that damage has been incurred during transport, inform the shipping agent or Interroll
immediately to ensure that you do not lose any potential damage claims.

¾

Do not expose the RollerDrive to any strong fluctuations in temperature, since this can lead to condensation
forming.

4.2

Storage
CAUTION

Risk of injury due to improper storage.
¾

Ensure that the RollerDrive is stored safely.

Please note the following:¾

Do not stack pallets on top of one another.

¾

Check each RollerDrive after storage for any visible damage.

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5

Assembly and installation

5.1

Warning notices for installation
CAUTION

Risk of crushing due to rotating parts.
¾

Do not place your fingers between the RollerDrive and the round belt/PolyVee belt.

¾

Install protective equipment (e.g. Interroll PolyVee finger guard) to prevent fingers from getting caught in the
PolyVee belt or round belt.

¾

Affix suitable warning notices/pictograms to the conveyor.

NOTE
An improper approach to installing the RollerDrive can lead to material damage or reduce the service life of theRollerDrive.
¾

To preserve the interior of the RollerDrive, do not allow the RollerDrive to fall or for it to be used in an
improper fashion.

¾

Check each RollerDrive before assembly for any visible damage.

¾

To prevent the inner connections from being damaged, do not hold, carry or secure the RollerDrive by thecable.

¾

Do not use force to insert the RollerDrive into the side profile. It must be inserted gently into the side profile.

¾

Pay attention to the correct tightening torque of the RollerDrive hexagonal nut to prevent the shaft in theside profile from rotating and the RollerDrive cable from twisting (see „Securing the RollerDrive in the side
profile“ on page 28).

¾

Do not twist the RollerDrive cable.

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Assembly and installation

5.2

Installing the RollerDrive

Installing the attachment shaft

NOTE
Internal parts of the RollerDrive can be damaged through improper handling.
¾

Do not fit the fastening nut yet¾

Ensure correct equipotential bonding of all metallic elements of the conveyor unit (RollerDrive, side profile,
supporting structure, etc.). Improper earthing can lead to a build-up of static charge, which can result in amalfunction or premature failure of the RollerDrive and/or the connected control.

¾

Remove packaging material and transport protection from the RollerDrive.
To guarantee safe equipotential bonding of the RollerDrive, the fastening nut must be in direct contact withthe metallic surface of the earthed side profile.

¾

If necessary, remove the coating of the side profile in the area of the fastening nut.

¾

Insert the RollerDrive cable and attachment shaft into the hex hole provided (min. 11.2 mm) or round hole (min.
12.2 mm) of the side profile.

¾

Position one or two round belts of 4 mm (max. 5 mm) or PolyVee belts.

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Attaching the non-cable side
Two examples are provided:
Inserting the hexagonal spring shaft¾

Press the spring shaft inwards and align the shaft so that it corresponds to the opening in the side profile.

¾

Release the hexagonal spring shaft so that it springs into the opening of the side profile.

Inserting the internal thread shaft pin¾

Place a washer on a M8x20 screw.

¾

Align the RollerDrive with the opening in the side profile and insert the M8 screw with the washer into the
opening. Secure the shaft pin with an open-ended spanner to prevent it from twisting (depending on theversion of the shaft pin, the width across flats will be 13 mm or 19 mm).

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Assembly and installation¾

Tighten the screw using a torque spanner with a tightening torque of 20 Nm.
If the parts used for attaching the RollerDrive are not the parts that have been supplied by Interroll, it isimportant to ensure that the attachment is secure enough that it will not twist.

Securing the RollerDrive in the side profile
A nut is located close to the bearing housing on the attachment shaft. This inner nut is pre-fitted and secured in thecorrect position.
Do not twist the inner nut.

¾

Secure the inner nut with a flattened counter ratchet with a 17 mm width across flats (accessory) to prevent itfrom twisting. For the EC310 IP66, use a counter ratchet with a 36 mm width across flats.

¾

Slide the nut included in the scope of delivery over the RollerDrive line and screw it onto the attachment shaft.

¾

Tighten the nut using a torque spanner with a tightening torque of 70 Nm.
For installing a RollerDrive with tapered elements, the attachment shaft is positioned at an angle of 1.8°
or 2.2° to the side profile. To prevent bending forces from acting on the attachment shaft, an appropriate
angle compensator must be provided for the attachment. This is not included in the scope of delivery.

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5.3

Installation tool (accessory)
CAUTION

Risk of crushing.
¾

During the installation of the RollerDrive or the conveyor rollers, potential hazards can develop. As the
distances between the rollers are dependent on the material to be conveyed, the hazards associated withthis are not discussed in this operating manual.
For the installation of the PolyVee belt, we recommend using the PolyVee clamping aid, which is available asan accessory.

¾

Attach the first roller.

¾

Position the PolyVee clamping aid between the attached roller and the roller/RollerDrive that has not yet been
attached.

¾

Rotate the PolyVee clamping aid by 90° so that the rollers are positioned in the cut-outs intended for them.

¾

The belt is optimally tensioned and a roller/RollerDrive is properly aligned horizontally and vertically. Aninternal thread attachment is consequently aligned with the attachment hole in the side profile.

The PolyVee clamping aid is intended for the 75 mm and 100 mm roller pitches and designed for rollers
and RollerDrives with a diameter of 50 mm.

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Assembly and installation

5.4

Warning notices for electrical installation
WARNING

Risk of crushing from uncontrolled start-up of the RollerDrive.
¾

Before connecting the RollerDrive, switch off the power to the conveyor system and ensure that it cannot be
unintentionally switched on again.

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5.5

Electrical installation
NOTE

Risk of material damage to the RollerDrive and/or the RollerDrive cables.
¾

Never operate the RollerDrive with an alternating current (AC), as this can result in irreparable damage tothe device.

¾

Do not expose the RollerDrive connector to excessively high tensile or pressure loads. Bending theRollerDrive cables or sliding the attachment nut on too forcefully can damage the insulation of the cables,
which can lead to the failure of the RollerDrive.

¾

Permissible bending radii: Simple bending 15 mm, multiple bending 50 mm.

¾

Connect the RollerDrive connector to the corresponding connection of the Interroll control.
If no Interroll control is used, an adapter cable must be used to connect the RollerDrive to the control (forpin assignment, see „RollerDrive connector“ on page 20). Cutting off the RollerDrive connector will void
the warranty.
When using an extension cable to connect the RollerDrive, a max. length of 10 m must not be exceeded.

NOTE
Possible damage to the RollerDrive.
Pins 1 and 3 are not secured against reverse polarity¾

Ensure that the polarity is correct.

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6

Start-up and operation

6.1

Warning notices for start-up and operation
WARNING

Risk of crushing and potential hazards from rotating parts due to uncontrolled start-up of the RollerDrive¾

Do not place your fingers between the RollerDrive and the round belt/PolyVee belt.

¾

Do not remove the protective equipment.

¾

Keep fingers, hair and loose clothing away from the RollerDrive.

NOTE
Possible damage to the RollerDrive through induction.
¾

Do not slide any objects over the roller conveyor by hand.

¾

Do not turn the RollerDrive by hand.

6.2

Start-up

Check before the initial start-up¾

Ensure that there are no points of contact between objects and rotating/moving parts.

¾

Ensure that all screws have been tightened according to the specifications.

¾

Ensure that no additional hazards are formed through the interfaces to other components.

¾

Ensure that the wiring conforms to specifications and legal provisions.

¾

Ensure that no persons are in the hazardous areas by the conveyor system.

¾

Check all protective equipment.

Information on start-up can be found in the operating manual for the Interroll control or motor control thatis used.

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6.3

Operation

Check before every start-up¾

Ensure that no persons are in the hazardous areas by the conveyor system.

¾

Ensure that the RollerDrive is not jammed.

¾

Check the RollerDrive for any visible damage.

¾

Check all protective equipment.

¾

Specify in detail how the material to be conveyed should be set down on the conveyor and monitor this toensure it is carried out correctly.
Take the ambient conditions into account during operation (see „Technical specifications“ on page 18).

6.4

Procedure in the event of accidents or faults¾

Stop the conveyor system immediately, switch off the power supply and ensure that it cannot be unintentionallyswitched on again.

¾

In the event of an accident: Perform first aid and call for the emergency services.

¾

Inform the relevant supervisor.

¾

Have specialist personnel rectify the fault.

¾

Only resume operating the conveyor system once this has been approved by the specialist personnel.

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Maintenance and cleaning

7

Maintenance and cleaning
WARNING

Risk of injury from following incorrect procedure.
¾

Maintenance and repair work must only be carried out by authorised and trained (specialist) personnel.

¾

Maintenance and repair work must only be carried out when the system has been disconnected from thepower supply. Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switchedon again.

¾

Put up signs to indicate that maintenance or cleaning work is being carried out.

7.1

MaintenanceChecking the RollerDrive
If the RollerDrive is not secured according to the installation instructions (see „Installing the RollerDrive“ on page 26),
it may rotate in the side profile. This means that the RollerDrive cable may twist and become damaged.
¾

One month after the RollerDrive has been installed, check to ensure it is still firmly seated in the side profile andtighten it with a torque spanner if necessary.

¾

Check the RollerDrive every month for any visible damage.

¾

Once a year, ensure that the shaft of the RollerDrive is still correctly secured in the side profile.

Replacing the RollerDrive
If a RollerDrive is damaged or defective, it must be replaced.
Do not attempt to open the RollerDrive.

¾

Install a new RollerDrive (see „Decommissioning“ on page 37 and „Installing the RollerDrive“ on page 26).

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Maintenance and cleaning

7.2

Cleaning¾

Remove any foreign bodies and coarse impurities from the surface of the roller.

¾

Minor impurities can be removed using a damp cloth.

¾

Do not use any sharp-edged tools to clean the RollerDrive.

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Assistance in the event of faults

8

Assistance in the event of faults
WARNING

Risk of injury from following incorrect procedure.
¾

Troubleshooting must only be carried out by authorised, qualified personnel.

¾

Troubleshooting must only be carried out when the system has been disconnected from the power supply.

¾

Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switched on again.

8.1

Troubleshooting

Fault

Possible cause

RemedyRollerDrive does not run.

No supply voltage.

Check the 24 V DC power supply.

RollerDrive connector is notconnected correctly.

Check the cable connection.

Settings for speed and rotational
direction are incorrect.

Change the settings for the Interroll
control.

Incorrect voltage set point for
rotational speed, should theRollerDrive not be operated with an
Interroll control.

Check the voltage set point.

Unusual noises can be heard fromthe RollerDrive.

Motor or gears are damaged.

Replace the RollerDrive.

Operation of the RollerDrive isinterrupted.

RollerDrive cable is damaged.

Check the RollerDrive cable fordamages. If the cable is defective,
replace the RollerDrive.

RollerDrive is overloaded.

See „Overload protection“ onpage 15.

RollerDrive turns in the wrong
direction or at the wrong speed.

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9

Decommissioning and disposal
CAUTION

Risk of injury from following incorrect procedure.
¾

Decommissioning must only be carried out by authorised, qualified personnel.

¾

Only decommission the RollerDrive when the system has been disconnected from the power supply.

¾

Switch off the power to the RollerDrive and ensure that it cannot be unintentionally switched on again.

9.1

Decommissioning¾

Disconnect the RollerDrive cable from the control system.

¾

Remove the outer nut from the motor shaft.

¾

If the RollerDrive is fitted with an internal thread shaft pin, remove the screw on the shaft.

¾

Remove the RollerDrive from the side profile.

9.2

Disposal
The operating company is responsible for disposing of the RollerDrive according to correct procedure. In
doing so, the industry-specific and local provisions for disposing of the RollerDrive and its packaging must
be observed.

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10

Appendix

10.1

Accessories

Interroll controls
ArticleArticle number

DriveControl 20

S-1001415

DriveControl 54

S-1001416

ZoneControl
ConveyorControl

S-1004023
GatewayControl PROFIBUS

S-1004026

GatewayControl PROFINET

S-1000275

GatewayControl Ethernet/IP

S-1001732

CentralControl

S-1004027

SegmentControl

S-1004024

ComControl

S-1004025

MultiControl

S-1101834

Interroll power supply unit
ArticleArticle number

PowerControl

S-1004029

RollerDrive extension cable
ArticleArticle number

Extension cable EC310 (2 m)

S-1004033

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PolyVee belt
Numberof ribs

Rollerpitches+/-1 mmMax. weight ofmaterial to beconveyed (kg)

Article number

Belt designation

2

60

50

S-1111211

256

2

75

S-1111217

286

2

90

S-1111220

314

2

100

S-1111222

336

2

120

S-1111224

376

3

60

S-1111216

256

3

75

S-1111219

286

3

90

S-1111221

314

3

100

S-1111223

336

3

120

S-1111225

376

300

PolyVee clamping aid
ArticleArticle number

PolyVee clamping aid

S-1101272

PolyVee finger guard
ArticleArticle number

Roller pitch 75 mm

S-8863

Roller pitch 100 mm

S-8864Tool
ArticleArticle number

Attachment nut

S-1101248

Counter ratchet

S-1101270

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10.2

Translation of the original Declaration of Conformity

EU Declaration of conformity
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
The manufacturer
Interroll Engineering GmbH
Höferhof 16
42929 Wermelskirchen
Germany
hereby declares that the "incomplete machine"• RollerDrive EC310, RollerDrive EC310 DF, RollerDrive EC310 IP66
conforms to the applicable provisions and the associated CE marking in accordance with theaforementioned Directives.
List of the coordinated standards that have been applied:
EN ISO 12100:2010
EN 61800-3:2004 + A1:2012
EN IEC 63000:2018

Declaration of incorporation
EC Machinery Directive 2006/42/EC
In addition to the information specified above, the manufacturer declares that:
The health and safety requirements have been applied in accordance with Annex I (1.1.2, 1.1.5, 1.5.1, 1.5.2, 1.5.4, 1.5.8,
1.5.9, 1.7.3, 1.7.4). The relevant technical documentation has been compiled in accordance with Annex VII B and has been
passed on to the relevant authorities where applicable.
The commissioning of the incomplete machine is prohibited until the conformity of the overallmachine/system in which it is installed with the EC Machinery Directive has been declared.
Authorised for compiling technical documentation:
Interroll Engineering GmbH, Höferhof 16, 42929 Wermelskirchen, Germany

Jörg Schiffler

Product Compliance Officer Interroll Engineering GmbH
Wermelskirchen, 14th January 201940 of 42

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10.3

UKCA Declaration of Conformity

Declaration of conformity
UK Electromagnetic Compatibility Regulations 2016
UK Restriction of the Use of Certain Hazardous Substances in Electrical andElectronic Equipment Regulations 2012
The manufacturer
Interroll Engineering GmbH
Höferhof 16
42929 Wermelskirchen
Germany

represented in the UK by

Interroll Limited
Unit 1a, Orion Way, Kettering, Northants
NN15 6NL
Englandhereby declares that the "incomplete machine"• RollerDrive EC310, RollerDrive EC310 DF, RollerDrive EC310 IP66
conforms to the applicable provisions and the associated UKCA marking in accordance with theaforementioned Directives.

Declaration of incorporation
UK Supply of Machinery (Safety) Regulations 2008
In addition to the information specified above, the manufacturer declares that:
The health and safety requirements have been applied in accordance with the EC Machinery Directive 2006/42/EC as listed
in the EC Declaration of incorporation. The relevant technical documentation has been compiled in accordance with Annex
VII B and has been passed on to the relevant authorities where applicable.
The commissioning of the incomplete machine is prohibited until the conformity of the overallmachine/system in which it is installed with the UK Supply of Machinery (Safety) Regulations 2008
has been declared.
Authorised for compiling technical documentation:
Interroll Engineering GmbH, Höferhof 16, 42929 Wermelskirchen, Germany

Jörg Schiffler

Product Compliance Officer Interroll Engineering GmbH
Wermelskirchen, 29th October 2021

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EN | 01/2022 | Version 3.5

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