DX-PLANT🄬🄬 Optimization of Engineering, Operation, Maintenance and Business🄬🄬

PMOS

Plant Monitoring & Optimization System

Real-Time Operational Performance Visualization Through Process Digital Twin!
Realize timely operation adjustment and maintenance by knowing plant’s current state① MONITORING Function
PMOS🄬🄬 constructs a virtual plant by replicating the physical plant’s operational state using a static processsimulator. It automatically calculates data such as material and utility balances that aren't available through DCS,
ensuring constant visibility of the latest operational performance.
Comparing the latest operational performance with design data helps evaluate equipment and plant performance.
Utilization of PMOS🄬🄬 calculations to assess long-term performance degradation helps optimize maintenance planning.

② CASE STUDY Function
PMOS🄬🄬 enables users to conduct detailed simulations and experiments within a digital twin of a plant or system
where equipment performance parameters have been adjusted by MONITORING function. Users can customize
operating scenarios, optimize performance, and assess various parameters.
A risk-free digital environment enabling in-depth process assessment and optimization.
Helping evaluate optimal operating conditions when considering changes in production volume.

■ Implementation of PMOS🄬🄬・The operation data obtained from the actual plant is periodically transferred to the simulator for calculation.

・Simulation results are stored in a database and web-based visualization is provided for easy access.

・PMOS🄬🄬 allows on-demand simulations using historical data, enabling analysis or comparisons with past operations.

■ Potential users who might benefit from PMOS🄬🄬
・Plant owners who aim to swiftly detect issues related to equipment performance and product quality early on and seek
to speed-up their decision-making process.

・Process licensors who wish to offer additional valuable services to licensees and provide improvement
recommendations.

・Plant Operation and Maintenance (O&M) service providers who are focused on advancing their services to a higherlevel.

DX-PLANT🄬🄬 Optimization of Engineering, Operation, Maintenance and Business■Steps for the Implementation
Data Utilization Environment Setup

Acquisition and visualization of DCS data into DX-PLANT 🄬🄬

Initial Development

Development of cloud service environments for PMOS🄬🄬,and development of control software, etc.

Simulator Implementation Work

Toyo provides advisory services for the implementation

Commencement of UsageTOYO offers support for PMOS🄬🄬 utilization

Firstly, DCS data is collected on the DX-PLANT🄬🄬 cloud-based
environment to prepare for data utilization.

Required interfaces and execution software are adapted for thesimulation.
Your preferred simulators* can be utilized.
(*confirmation of specifications required).
This includes creating interfaces for preprocessing input data.
While you will be responsible for configuring your simulator,
TOYO's engineers, experienced in PMOS🄬🄬 implementation, will
support your implementation efforts.
Toyo’s service package includes license, a PMOS🄬🄬 cloudenvironment, and inquiry handling services in an annual
subscription format.

■Addressing Challenges with PMOS🄬🄬MONITORING Function

CASE STUDY Function

It's challenging to identify which equipment is experiencing adecline in performance among multiple equipment.

You want to change plant load but are unsure about the impact
on individual equipment when adjusting plant operations.

PMOS🄬🄬 can help evaluate their performance, enabling you toprioritize effectively when planning maintenance!

You can assess the condition of the equipment while changing
plant load!

It is necessary to know the composition for the operation
improvement. However, it is difficult to take sample for theprocess points.

Considering switching to more environmentally friendly raw
materials but uncertain about how it will affect your plant's
performance.

PMOS🄬🄬 can estimate the composition, allowing you to finetune operations based on those estimates!

You can conduct scenario studies of the changes in operating
conditions using a digital twin on the cloud!

You want to assess the trend of equipment performancedegradation and plan maintenance but lack the time andpersonnel required to process and record the performance.

It appears that the heat exchanger's efficiency has recentlydecreased. Immediate maintenance isn't possible, but it isexpected to reduce utility consumption.

Let PMOS🄬🄬 automatically perform equipment performance
calculations!

You can explore optimal operating parameters based on thecurrent state of the heat exchanger and make adjustments
accordingly to minimize utility consumption!

■Contact us for more information
Toyo Engineering Corporation
2-8-1 Akanehama, Narashino-shi, Chiba 275-0024, Japan
E-Mail: dx-plant@toyo-eng.com
Web: https://www.toyo-eng.com/jp/en/DX-PLANT ® (Registration No. 6132604) and PMOS 🄬🄬 (Registration No. 6328851) are registered trademarks of Toyo Engineering Corporation.
2023.08.08