YOUR MOTION. OUR SOLUTION.

INDUSTRIAL

POWERISE®

INDUSTRIAL
POWERISE® IPR35
The new class of electromechanical drives

DATA SHEETLIFTING AND POSITIONING
AT THE PUSH OF A BUTTONINDUSTRIAL POWERISE® IPR35 | DATA SHEETINDUSTRIAL POWERISE®
POWER MEETS CONTROL
Industrial POWERISE® is the new class of electromechanical drives
for elegant, precise, and powerful motion control. They deliversafety, comfort, and protection while facilitating maintenancein a wide variety of applications.

PROVEN FEATURES AND UNIQUE SYSTEM RANGE
You will also benefit from proven features like maintenance-free
performance or convenient manual adjustment, in addition toelectrical movement. Combined with our globally leading gas
springs, Industrial POWERISE® offers a system range that’s unique
within the industry.

APPLICATIONENGINEERINGACTUATOR PLUSGAS SPRINGSAVAILABLE
FROM STOCKSILENT
MOVEMENT

Partnership to develop exactly
the right solution for yourrequirements

Unique combination of dynamic
force and load compensation

Get the maintenance-freeIndustrial POWERISE® drives
within short noticeBest-in-class noise
performance for sensitiveenvironments• Faster movement• Higher weights possible• Smoother manual movement

INTEGRATEDCONTROL

SAFETYINTEGRATEDAUTOMOTIVEDNA

MODULARSYSTEM

Integration of the ECU (electronic
control unit) inthe drive (for SMART models)Safe control according to EN
ISO 13849-1 (for IPR40 Smartand the external ECU)

Stabilus is the OEM no. 1 in theindustry with the IATF certified
drive of the Automotive POWERISE®

Custom configuration and simple
adjustment on a
modular basis

2

INDUSTRIAL POWERISE® IPR35 | DATA SHEETTECHNOLOGY
100% "INDUSTRIAL"
POWERISE® drives are available with spindle pitches between 2 and25 mm. That means they open up all new application approaches withminimal manual adjustment force and comfortable function – even
without power. Industrial POWERISE® remains ready to use, even where
drives with a self-locking feature can no longer be moved, or requirecomplicated uncoupling.

INDUSTRIAL POWERISE®
IPR35

Proven mechanicalcomponents

Modular and configurable
for your application

1-click installation inyour application

Self-locking or adjustable
Ready for industrial use:
up to IP67 protection
class
Wide range of spindle pitchesfrom 2 to 25 mm

3

INDUSTRIAL POWERISE® IPR35 | DATA SHEETGENERAL SPECIFICATIONS
MAIN FACTS AND FIGURESOF THE SYSTEM
Technical data
Operating voltage: 12 V or 24 V
Rated force range: 250 - 1,000 N
Peak force range: 1,000 - 4,000 N
Stroke range: 50 - 350 mm; standard in 50 mm increments
Noise level: 55 dB (A), for general applications; exact result is installation-dependent
Duty cycle: Max 10%, 20 sec on, 180 sec off
Lifetime cycles: Min. 50.000, application- and load-dependent based on operating point

Environmental conditions
Operating temperature: -30 °C to +80 °C
Storage temperature: -40 °C to +90 °C
Ingress protection class: Up to IP67, IEC 60529
Corrosion resistance: 144 hours, ISO 9227-NSSUV Resistance: DIN EN ISO 16474-2
Vibration Resistance: DIN EN 60068-2-64
Shock Resistance: DIN EN 60068-2-27
Regulatory standards: EN 60204-1:2018 Safety - Electrical equipment of machines
EN 60335-1:2012 Safety - Household and similar electrical appliances
EN IEC 55014-1:2021 EMC Emission - Household appliances,electric tools and similar apparatus
EN IEC 61000-6-3:2021 EMC Emission - Residential environments
FCC Part 15 B / IECS-003 EMC Emission
Motor variants
12 V Motor

24 V Motor

Maximum voltage

16 V

30 V

Peak current (Inrush or momentary use <2sec)

25.2 A

9.7 A

Nominal operating current

7A

3.5 A

Cable bending radius
Static bend: 37.5 mm (1.5 in)Continuous bending: 112.5 mm (4.4 in)

4INDUSTRIAL POWERISE® IPR35 | DATA SHEETADDITIONAL TECHNICAL DATATHERMAL PROTECTION FOR MOTOR
With the bimetallic circuit breaker, you can be sure that your Industrial POWERISE®
drive will not be exposed to thermal overload.
Thermal protection is crucial for the safe function and longevity of your components.
Conditions
Motor thermal protection: Automatic power cutoff via integrated thermal Switch –Motor function is blocked
Protection activation: 120 °C (248 °F)

35

20

15

SOCKET

13

BALL

1m

Dimensions

13
LL
BA ET
CK
SO

23

15.5
COMPRESSED = STROKE +261,5 ±2
EXTENDED = COMPRESSED + STROKE5

INDUSTRIAL POWERISE® IPR35 | DATA SHEETTYPE OVERVIEWONE PRODUCT, VARIOUS
APPLICATIONSFamily[Ø]

MotorVoltage[V DC]

Brake
force[Nm/100]

Stroke length[mm]

End fitting2
Spindleside

IPR35–P–12A–100–10–65B-XX-XX
Product
Series1
2

Application
code
P = Positioning
H = Horizontal
Slide
V = Vertical lift

Interface
A = Analog
S = Smart

Spindle pitch1[mm/rev]

Direction
B = bidirectional
C = compression

End fitting2
Motor side

Further spindle pitches on request
not relevant for IPR35

Description of vertical lift
• Application examples:
Hoods and roofs• Specialized for holding
high compression
loads and easy manual
movement in extension• Designed withcompression brake only

Description of horizontal
slide

Description of positioning
system• Application examples:
Doors and entryways• Applications examples:
Traditional linear actuators,
general purpose• Low holding force for easy
manual movementin either direction• Designed with high spindle
pitches, light brakes

6• High holding force in both
directions, containing adual-action friction brake• Designed with strong brakein both directions

INDUSTRIAL POWERISE® IPR35 | DATA SHEETCOMBINATION WITH GAS SPRINGSDYNAMIC FORCE MEETS LOAD COMPENSATION
Industrial POWERISE® delivers the dynamic force – the gas springs add loadcompensation. This provides you and your application with uniquely ergonomic,
force- and energy-saving and safe movement and operation – even in an emergency like a power outage. Generally, you can move objects faster while gently
applying manual force. This combination opens the door to new applications thatyou can use to stand out from the competition.
POWERISE®

HIGHER FORCES POSSIBLE=

POWERISE®

=

One Industrial POWERISE® drive can be combined with different gas springs tosuit a range of application sizes. The drive configuration stays identical.

7

GAS SPRING+INDUSTRIAL POWERISE® IPR35 | DATA SHEETTECHNICAL DATAVERTICAL LIFTPERFORMANCE DATA
For vertical lift [V]RatedSpindlepitch
mm/revTYPES

1Peak 1

Motor
Voltage
V DC

No loadspeed
mm/s

pushingforce
Npullingforce
N

Holding force

speed
mm/s

force,
pushNforce,
pullN

currentA

extensionNcompression
N
400

IPR35-V-12A-XXX-15-65C

15

12

90

410

260

70

1,300

1,200

20

110

IPR35-V-24A-XXX-15-65C

15

24

80

410

260

57

1,100

1,000

9

110

400

IPR35-V-12A-XXX-6-65C

6

12

38

1,020

630

28

3,200

3,000

20

300

1,050

IPR35-V-24A-XXX-6-65C

6

24

33

1,020

630

23

2,800

2,600

9

300

1,050

Recommended no more than 2 s

Individual part numbers
Stroke / Extended length
TYPES
IPR35-V-12A-XXX-15-65C

50 / 361.5
mm709410100 / 461.5
mm709171150 / 561.5
mm
425953200 / 661.5mm
602332250 / 761.5
mm425714300 / 861.5
mm425475

IPR35-V-24A-XXX-15-65C

706064705347

IPR35-V-12A-XXX-6-65C

709649709888IPR35-V-24A-XXX-6-65C

706303705825921160350 / 961.5
mm426192720162

187189720401720640720879372895606156372417373612374807

188384721357721596721118PERFORMANCE DIAGRAMS
Vertical lift – force/speed ratio

Vertical lift – force/current ratio

100.0

22.0
10.0

20.0

80.0

CURRENT 12 V (A)

60.0
50.0
40.0

16.0

8.0

14.0
6.0

12.0
10.0

4.0

8.0
6.0

30.0

4.0

20.0

2.0

2.0

10.0

0.0

0.0
0

500

1000

1500

2000

2500

3000

3500

FORCE (N)

0

500

1000

1500

2000

2500

3000

FORCE (N)IPR35-V-12A-XXX-15-65C

IPR35-V-24A-XXX-6-65C

IPR35-V-12A-XXX-15-65C

IPR35-V-24A-XXX-15-65C

IPR35-V-12A-XXX-6-65C

RATED 3.5 A/7A

IPR35-V-12A-XXX-6-65C

IPR35-V-24A-XXX-6-65C

IPR35-V-24A-XXX-15-65C

PEAK MOMENTARY LIMIT

Values shown for extension movement

8

0.0

CURRENT 24 V (A)

18.0

70.0
SPEED (MM/S)

12.0

24.0

90.0

INDUSTRIAL POWERISE® IPR35 | DATA SHEETTECHNICAL DATAHORIZONTAL SLIDEPERFORMANCE DATA
For horizontal slide [H]RatedSpindlepitch
mm/rev

TYPES

1

Motor
Voltage
V DC

No load speed
mm/s

Peak 1

Holding force

force
N

speed
mm/s

force
N

currentA

extensionNcompression
N

IPR35-H-12A-XXX-15-2B

15

12

90

410

70

1,200

20

170

170

IPR35-H-24A-XXX-15-2B

15

24

80

410

57

1,100

9

170

170

Recommended no more than 2 s

Individual part numbers
Stroke / Extended length
TYPES
IPR35-H-12A-XXX-15-2B

50 / 361.5
mm

IPR35-H-24A-XXX-15-2B*

100 / 461.5mm
422846150 / 561.5mm
421412200 / 661.5mm
601137250 / 761.5
mm
424997300 / 861.5
mm425236350 / 961.5
mm426670*715143043553

186950715382716099716338* Contact Stabilus

PERFORMANCE DIAGRAMS
Horizontal slide-force/current ratio

Horizontal slide-force/speed ratio
120.0

24.0

12.0

22.0
CURRENT 12 V (A)20.0SPEED (MM/S)

80.0
60.0

8.0

16.0
14.0
12.0

6.0

10.0
8.0

40.0

4.0

6.0
2.0

4.0

20.0

2.0
0.0

0.0

10.0

18.0

0

200

400

600

800

1000

1200

1400

0

200

400

600

800

1000

0.0
1200

FORCE (N)FORCE (N)IPR35-H-12A-XXX-15-2B

IPR35-H-12A-XXX-15-2B

PEAK MOMENTARY LIMITIPR35-H-24A-XXX-15-2B

IPR35-H-24A-XXX-15-2B

RATED 3.5A/7A

Values shown for extension movement

9

CURRENT 24 V (A)100.0

INDUSTRIAL POWERISE® IPR35 | DATA SHEETTECHNICAL DATAPOSITIONING SYSTEMPERFORMANCE DATA
For positioning system [P]RatedSpindlepitch
mm/rev

TYPES

1

Motor
Voltage
V DC

Peak 1

No load speed
mm/s

force
N

speed
mm/s

Holding force

force
N

currentA

extensionNcompression
N
600

IPR35-P-12A-XXX-10-65B

10

12

55

390

46

1,700

20

600

IPR35-P-24A-XXX-10-65B

10

24

50

390

38

1,400

9

600

600

IPR35-P-12A-XXX-4-65B

4

12

22.5

880

18

3,800

20

1,820

1,820

IPR35-P-24A-XXX-4-65B

4

24

20

880

15

3,300

9

1,820

1,820

Recommended no more than 2 s

Individual part numbers
Stroke / Extended length
TYPES

50 / 361.5mm

100 / 461.5mm

150 / 561.5mm

200 / 661.5mm

250 / 761.5mm

300 / 861.5mm

350 / 961.5
mm

IPR35-P-12A-XXX-10-65B

426909427148IPR35-P-24A-XXX-10-65B

713948703432427865593967446268446507446746703193548078714187714426

IPR35-P-12A-XXX-4-65B

449375714665795210448897***

IPR35-P-24A-XXX-4-65B

576281*547839577476***** Contact Stabilus

PERFORMANCE DIAGRAMS
Positioning system–force/speed ratio

Positioning system–force/current ratio

CURRENT 12 V (A)50.0SPEED (MM/S)

40.0
30.0
20.0
10.0

24.0

12.0

22.0
20.0

11.0

18.0

9.0

16.0

8.0

14.0

7.0

12.0

6.0

10.0

5.0

8.0
6.0

4.0
3.0

4.0

2.0

2.0

1.0

0.0
0.0

0

500

1000

1500

2000

2500

3000

3500

IPR35-P-12A-XXX-4-65B

0

1000

4000

FORCE (N)IPR35-P-12A-XXX-10-65B

10.0

2000

3000

FORCE (N)IPR35-P-12A-XXX-10-65B

IPR35-P-24X-XXX-4-65B

IPR35-P-24A-XXX-10-65B

IPR35-P-12A-XXX-4-65B

PEAK MOMENTARY LIMITIPR35-P-24A-XXX-4-65B

IPR35-P-24A-XXX-10-65B

RATED 3.5A/7A

Values shown for extension movement

10

4000

0.0

CURRENT 24 V (A)60.0

INDUSTRIAL POWERISE® IPR35 | DATA SHEETINTERFACES
MAKE YOUR CONNECTIONS!
MECHANICAL INTERFACE
End fittings
Type: 13 mm ball socket with clip
Orientation: 360° rotating on spindle tube end, body side fixed orientation
Mounting static bend: Requiring height clearance 20 mm on body end

Body

Rod

13

13

15 MIN

20 MIN

8.5

13

39.5

24
SW 13
10.5

Ball Stud Part Number:
373597

M10

11

11

INDUSTRIAL POWERISE® IPR35 | DATA SHEETINTERFACES
MAKE YOUR CONNECTIONS!
ELECTRICAL INTERFACE
Technical dataHall sensor resolution: 5 pulses/rev

Hall sensor supply voltage: 4 - 24 V

Motor PWM input: 8 - 20 kHz

Connector specification: Molex Mini-Fit Jr. 6-pin, 1 m length

Polarity assignment
Spindle drive extends

Plug pin

Polarity

3

+

6

-

Pin assignment

Hall signal 2, white (5)Motor -, black (6)GND Hall system, blue (4)Motor +, brown (3)Vsupply Hall system, yellow (1)Hall signal 1, orange (2)Hall sensor system
Hall signals (spindle drive extends)• Open-drain outputs• Phase shift between the two signals
indicates direction of rotation

S

N

S

N

N

S

S
N

S

1

• Incremental Hall sensors for positionand speed control

Hall 1

N

2

Hall 2

Rotating 10-pole ring magnet

12

90°

INDUSTRIAL POWERISE® IPR35 | DATA SHEETSTABILUS REQUEST FORM
INDUSTRIAL POWERISE®
Please submit any project requests to industrial.powerise@stabilus.com.

Customer / Project Information
Company Name

Company Website / Social Media

Company Address

Project Name

Project Lead Name

Project Lead Title

Project Lead Email

Project Lead Phone Number

Application Description (Vehicle Name/Model Number, Machine Type, etc.)

Development
phase

Proof of Concept

New Design

Series changeover

Other (Please Describe)

Prototyping
Schedule

Project Prototype Delivery Date

Production
Schedule

Production
Release Date

Quantity of prototype parts
AnnualQuantities

Legal / Certification Requirements / Norms

Electromagnetic Compatibility requirements (EMC)

13

Target priceper unit / system

Redesign

INDUSTRIAL POWERISE® IPR35 | DATA SHEETApplication Information
Functional description of the overall system

Existing
version

Supply voltage
Control System
responsibility

ManualPneumatics

Gas spring

Hydraulics

Electric

Other (please describe):

12V

24V

Note:
Stabilus can supply a power supply (24V) for Stabilus ECU.

Stabilus

Customer

Functional requirements of control System

Manual motion required?

Desired force to operate manuallyYes_______________

No

Required opening / closing time

Cycle time_____________ sec.

_______________ sec.

kg

N

Lifetime / Number of cycles_____________________

Operation temperature

Storage temperature (if necessary)____________ °C___________ °C°FRequired protection (IP code, etc.)

14°F

INDUSTRIAL POWERISE® IPR35 | DATA SHEETApplication Information
Geometry
Kinematics (data shown in closed position)
Example: Flap with 90° opening angle (closed position)

Points can be transferred to multiple
other applications

Type of Application / Category
Positioning

high holding forces in extension and compression direction necessary

Horizontal adjustment

low holding forces necessary

Vertical adjustment

high holding force in compression direction necessary

Point

Description

Coordinate / Value

P1

Pivot point

x:

y:

z:

P2

Handle point

x:

y:

z:

P3

Fixation point frame

x:

y:

z:

P4

Fixation point flap

x:

y:

z:

P5

COG

x:

y:

z:

Opening angle [°]Application weight___________________

Unit, please specify:kg____________________

Additional weights___________________

Unit, please specify:kg____________________

Use of gas spring as force support possible?

Use of ball sockets as end-fittings possible?

Yes

Yes

No

No

2D drawings / mounting data available?

3D CAD models / mounting data available?

Yes

Yes

No

No

Illustrations of possible applications and market segments
Home-Automation

Caravan, Marine, Special
VehiclesMechanical engineering

15

Furniture

INDUSTRIAL POWERISE® IPR35 | DATA SHEETYOUR COMPLETE SOLUTION
FROM A SINGLE SOURCE
The controller has been specifically developed by Stabilus
for POWERISE® and is manufactured in Germany. It enables
the automatic control of two POWERISE® actuators inparallel. Users benefit from three different operation modes:• Push-And-Hold = “Jog mode”• Automatic = One button press• Tip-to-Run = Initiate by manual movement

Technical data
Specification

Value

Units

Notes

24

V DC

12 V is available for vehicle usage2
10
132 x 91 x 43
IP 20
Molex MiniFit Jr
Normally open contacts

Actuators
Amps[W x L x H] mm

Driven in parallel

Operating Voltage
Number of actuators
Nominal current*
Dimensions
Ingress protection rating
Connectors
Input

ISO 20653
1 input for extension, 1 input for compression, 1 input for end switch* Peak current 20 A

FunctionsStandards• Speed control• EN 60335-1:2012 Safety - Household andsimilar electrical appliances• Virtual End stop
• Soft Start & Stop
• Allows manual movement
Protection and safety features• Overheat• Voltage & current level• Misuse – dynamic
brake for overspeed• Obstacle detection– Reversing after a collision– Overload detection• Synchronous check(for two actuators)• EN ISO 13849-1:2023 Safety - Machinery
control systems*• EN IEC 55014-1:2021 EMC Emission Household appliances, electric tools andsimilar apparatus• EN IEC 55014-2:2021 EMC Immunity Household appliances, electric tools andsimilar apparatus• EN IEC 61000-6-2:2019 EMC Immunity Industrial environments• EN IEC 61000-6-3:2021 EMC Emission Residential environments• FCC Part 15 B / IECS-003 EMC Emission* Depending on the appropriate integration and parametrization of the control unit, it can be used for a performance level up to PLc. For more information, refer to the manual of the control unit

16

INDUSTRIAL POWERISE® IPR35 | DATA SHEET

5

3

Power
SupplyLimit Switch
1

4

Control Elements
2

CONTROL UNIT

POWERISE®
Industrial POWERISE® Component overview
Components

Material number

1 Mechanical end-switch

180244

2 Push button

529444

3 Power supply, 230/110 V AC, 24 V DC
4 Mains cable length 1.80 m

285881
DE/EU 913735
UK 651803
US 651564

5 Standard-ECU 24 V

3752896 Standard-ECU 12 V

2106197 Powerise Link

374811Connection cable and further components are available on request

Powerise Link and Link App
7

Powerise Link is a programmable adapter for the control unit.
With the Link app, the user can set more than 200 parameters himself.
Parameterization• Closed loop speed control• Obstacle detection• Overload detection• Slam protection• Acoustic signals• ...

Available soon

17

INDUSTRIAL POWERISE® IPR35 | DATA SHEETFROM OUR CATALOGFIND THE DATA THAT FIT
YOUR APPLICATION
Performance data
Rated
APPLICATIONCATEGORY

Positioning
systems

Horizontal
slide

Vertical
lift

Peak

Holding

TYPES

pushing forceNpulling force
N

speed
mm/s

force
N

force
N

IPR35-P-12A-XXX-10-65B

340

390

46

1,800

600

IPR35-P-24A-XXX-10-65B

340

390

38

1,600

600

IPR35-P-12A-XXX-4-65B

760

880

18

4,200*

1,820

IPR35-P-24A-XXX-4-65B

760

880

15

3,600*

1,820

IPR35-H-12A-XXX-15-2B

380

410

70

1,300

170

IPR35-H-24A-XXX-15-2B

380

410

57

1,200

170

IPR35-V-12A-XXX-15-65C

410

260

70

1,300

110 / 400

IPR35-V-24A-XXX-15-65C

410

260

57

1,100

110 / 400

IPR35-V-12A-XXX-6-65C

1,020

630

28

3,200*

300 / 1,050

IPR35-V-24A-XXX-6-65C

1,020

630

23

2,800

300 / 1,050* Contact Stabilus

18

INDUSTRIAL POWERISE® IPR35 | DATA SHEETFROM OUR CATALOGFIND THE DATA THAT FIT
YOUR APPLICATION
Individual part numbers
Stroke / Extended length
APPLICATIONCATEGORY

Positioning
systems

Horizontal
slide

Vertical
lift

TYPES

50 / 361.5mm

100 / 461.5mm

150 / 561.5
mm

IPR35-P-12A-XXX-10-65B

426909427148427865593967446268446507446746

IPR35-P-24A-XXX-10-65B

713948703432703193548078714187714426

714665

IPR35-P-12A-XXX-4-65B

449375795210448,897

*

*

*

*

IPR35-P-24A-XXX-4-65B

576281547839577476****

IPR35-H-12A-XXX-15-2B*

422846421412601137424997425236

426670

IPR35-H-24A-XXX-15-2B*

715143043553

186950715382716099716338IPR35-V-12A-XXX-15-65C

709410709171425953602332425714425475426192

IPR35-V-24A-XXX-15-65C

706064705347720162

187189720401720640720879IPR35-V-12A-XXX-6-65C

709649709888372895606156372417373612374807

IPR35-V-24A-XXX-6-65C

706303705825921160188384721357721596721118* Contact Stabilus

19

200 / 661.5 250 / 761.5 300 / 861.5 350 / 961.5
mm
mm
mm
mm

YOUR MOTION. OUR SOLUTION.

Stabilus GmbH
Wallersheimer Weg 100
56070 Koblenz
Germany
T +49 261 - 8900-0
info@stabilus.com
www.stabilus.com@stabilus@stabilusgroup

Stabilus GmbH 2024. All rights reserved.
23_24_0202

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