Body repairing and painting

ALTIA Co,. Ltd.
Address
1-8-12 Harumi, Harumi Triton Square Z-6F,
Chuo-ku, Tokyo 104-6206
Tel: 03 (6777) 0065

●Please note that specifications are subject to change without notice.
●Please contact your local sales company or Altia branch for ordering and consultation.
●Altia Homepage: www.altia.co.jp

CautionIn order to use the product correctly andsafely, be sure to read the Instruction
Manual carefully before use.

ALTIA Co,. Ltd.

In the context of the body repair market, there isa growing call for the modernization ofequipment.
Challenges facing the body equipment industry
are as follows:・ Introduction of new technology as vehicles
become more technologically advanced
・ Creating an attractive workplace with a clean
working environment
・ Securing human resources to support themodernization of technology
・ Modernization of facilities to produce highquality and high productivity

Introduction procedure① Set the target number ofunits to be processed

Planning stage

For these purposes, Altia will provide you withthe following services:· State-of-the-art equipment· Equipment that pursues high quality· Systems that strive for high production
efficiency· Space-efficient layout· Comfortable working environment andworkplace
These services will be provided based on theneeds of body repair shops.

② Consider the number ofbays and personnel required③ Bring forward layout proposal
and select equipment by purpose

Manufacturing and trial
stage

Altia Body Repairing and Painting System willrealize customer satisfaction, employee
satisfaction, safe operation and highmanagement efficiency.

Installation and cleaning

Finishing and polishing

DryingPainting

Masking/degreasing

Pre-painting treatment

Primer surfacer coating

Masking/degreasing

Final surface treatment

Polyester putty drying

Dry sanding

Operation phase

FinishDelivery

Painting

Completion inspection

Substrate
treatment
Putty application

Installation/modification

Measuring

Coarse cutting

RemovalParts arrangement

Work agreement

Quotation

Receipt of damaged vehicle
from customer
Customer information
processing

System content

Body repair andassembly④ Equipment manufacturing⑤ Instruction manual⑥ Delivery⑦ Follow-up

Example of plant layout

Example of plant layout

Compressor room
Paint storage

Shower room
Painting booth

Break room

Masking

Masking

Painting booth

Mixing room

Compressor room

Wash basin
Fire extinguishingequipment

Paint storage

Finishing bay

Painting
booth

Painting booth

Masking
Break room

Mixing room
Shower room

Fire extinguishingequipment

Sanding bay

Finishing bay

Finishing bay

Finishing bay

Parts warehouse

Floor rail type

Floor rail type

Floor rail type

Frame correction

Frame correction
machineFrame correction machine

Washroom
Sanding bay

Part removal

Parts warehouse

Material storage
yard
Finishing bay

Finishing bay

Body repair bay

Material storageyard

OfficeFloor rail type

Floor rail type

Floor rail type

Frame correction

Frame correction

Frame correction

machinemachinemachineRemoval andinstallation of parts

OfficeBody repair bay

Body repair bay

Body repair bay

Parts warehouse

Example of number ofunits to be repaired
・ Equivalent to minor
to severe damage
・ About 150 units

Number of work
bays

Number of
personnel required

Work process

Work content

Part removal andwork related to body
repairPart removal, frame
correction, panel
replacement,
hammering, cleaning,
putty application

5

４

Sanding

Polishing of puttyapplied and primer
surfacer-applied areas

3

2

Masking

Masking

1

Painting

Painting and drying

Installation of
repaired parts

Number of work
bays

Number of
personnel required

Work process

Work content

Part removal andwork related to body
repairPart removal, frame
correction, panel
replacement,
hammering, cleaning,
putty application

7

5

Sanding

Polishing of puttyapplied and primer
surfacer-applied areas

4

3

1

Masking

Masking

2

2

2

2

Painting

Painting and drying

2

2

Polishing the parts after
dying and then installingthem onto the vehicle

33Installation of
repaired parts

Polishing the parts after
dying and then installingthem onto the vehicle

3

3

Total

14

12

Total

18

15

Example of number ofunits to be repaired
・ Equivalent to minor
to severe damage
・ About 200 unitsExample of plant layout

Example of plant layout

Compressor

Fire extinguishingequipment

Painting booth

Paint storage
Compressor room

Masking

Painting booth

Mixing room

Paint
storage

Masking

Mixing room

Sanding bay

Break room
Sanding bay
Wash basin

Wash basin

Break roomParts
warehouse

Floor rail type
Frame correction machine

Floor rail type

Floor rail type

Frame correction

Frame correction

machinemachineRemoval andinstallation ofparts

OfficeFinishing bay
Body repair bay

Finishing bay

Body repair bay

Finishing bay
OfficeParts
warehouse

Example of number ofunits to be repaired
・ Equivalent to minor
to medium damage
・ About 50 units

Work process

Work content

Number of work
bays

Number of
personnel required

Part removal andwork related to body
repairPart removal, frame
correction, panel
replacement,
hammering, cleaning,
putty application

2

1

Sanding

Polishing of puttyapplied and primer
surfacer-applied areas

1

1

Masking

Masking

1

Painting

Painting and drying

Installation of
repaired parts

Work process

Example of number ofunits to be repaired
・ Equivalent to minor
to medium damage
・ About 100 units

Work content

Number of work
bays

Number of
personnel required

Part removal andwork related to body
repairPart removal, frame
correction, panel
replacement,
hammering, cleaning,
putty application

4

3

Sanding

Polishing of puttyapplied and primer
surfacer-applied areas

2

1

1

Masking

Masking

1

1

1

1

Painting

Painting and drying

1

1

Polishing the parts after
dying and then installingthem onto the vehicle

11Installation of
repaired parts

Polishing the parts after
dying and then installingthem onto the vehicle

1

2

Total

6

5

Total

13

10

Frame correction machine

Frame correction machine[For severe damage]... Damage spreads to the vicinity of the cabin[For severe damage]... Damage spreads to the vicinity of the cabin

Effective space

New Doctor System

Effective space

Cubic Rail System

Cubic tool hanger x 1※ Tools are not included.
Effective space

Cubic tower 10t × 4

Effective space

Super tower x1
Nice rockNo.

No. Product name

Qua
ntity

1

1

2

Cubic rail
Nice lock for rail

1

3

Cubic lift

1

4

Cubic tower 10t

4

5

Ricky Ⅲ 1.5t

26Chain 3m

4

7

Chain hook A

48Chain hook B

4

9Ring wire※Grating is included.

1[Features]
The cubic rail system allows you to pull from any direction (within360°). In addition, when there is no correction work, the floor surface isflat, making it possible to make the most of the plant space for sanding
work as well as maintenance work in combination with a lift.
Cubic Rail is an one-piece structure made of hot rolled section steel thatis unparalleled in the world, with high technical capabilities, high quality,and high strength jointly developed with Nippon Steel Corporation.
●Nice rockBy eliminating the left and right connecting pipes while maintaining the
fixing strength, the efficiency of the chassis-related work is improved.

Product name

Quan
tity
1

1

Tower frame (wide)2

Winning anchor

1

3Super tower

1

4

Air pump

2

5

10t ram 25cm

2

6

Ramfoot chain anchor

6

7

Wedge

12

8

Chain lock head2

912.5cm tube

2

10

25cm tube

2

1145cm tube

2

1275cm tube

2

13

9' chain with 1 hook2

14

7' chain with 1 hook415

Cam clamp

1

164.4cm clamp

2

17

Yoke and pin

210Strut chain

1

11

New mini clamp

2

12

Free angle clamp

2

13

All-angle clamp

2

14

Secondary clamp B

4

18

Angle clamp

2

15

Frame clamp

4

19

Dozer hook

1

1

20

Wedge clamp

2

21

G clamp1

22

Long nose clamp

1

23

Baby box clamp

1

24

Stand B

2

16

Hole plate

17

Roof hanger S

1

18

Conveyor gage

1

19

Cubic tool hanger

1●Cubic tower
It is an eternal theme that all body technicians want the newly developed
tower to work "faster and more precisely".

Vector pull ram x 2[Features]
The Doctor System enables pulling from any direction (within 360°). In
addition, when there is no correction work, the floor surface is flat, making it
possible to make the most of the plant space for sanding work as well as
maintenance work in combination with a lift.
●Winning anchor
Since lifting is possible while the vehicle is clamped to the lift, parts can beremoved or installed and welding can be carried out in a comfortable posture.
When pulling, the lift is lowered to the floor and fixed perfectly with a single
wedge.
●Super tower
Equipped with 2 independent cylinders in one tower, it is possible to pull two
near points at the same time. The pull height is steplessly adjustable and hasfeatures that are not available elsewhere.
●Vector pulling
The vector pulling can be pulled in various ways in combination with
attachments.

Frame correction machine

Frame correction machine[For medium damage]... Damage spreads to the vicinity of the suspension[For minor damage accident] … Damage does not extend to the frame

Body Restore Set

No.

Product name

Qua
ntity

No.

Quick Make Set

Product name

Qua
ntity

1

Best lock1

11

Chain hook B

5

2

Cubic tower 10t

2

12

Ring wire1

3

Cubic mini tower2

13

Strut chain

1[Features]
Firmly secures the vehicle with the nice lock. Cubic
tower for heavy pulling and easy tower for support.
Since all rails are anchored, the installation will becompleted in one day.

No.

Product name

Qua
ntity

1

Quick lock1

2

Cubic strong tower

1

3

Cubic easy tower

1

Auto hook22

4

Open rail 1m

6

14Mini clamp

2

4

5

Open rail 2m

4

15Free angle clamp

2

5

Ricky II (0.75t)

1

6Bridge pipe

116All-angle clamp

2

6

Chain hook A

1

7Compare gage

1

17

Side clamp B

4

7

Chain 3m

1

8

Ricky Ⅲ 1.5t

2

18

Frame clamp

48

Mini clamp

1

1

9

Free angle clamp

1

1

10

Side clamp B

1

9
10

Chain 1.5m

4Chain hook A

5

19
20

Hole plate
W impact kit

New Power Stand Set

Effective space

Mighty Tower Set[Features]
We provide the minimum set you need at a low price.
Installation can be completed in one day because allanchors have been fastened in advance.

No.

Product name

Qua
ntity

1

Standard frame

12

Master lock (embedded)

1

3

For mighty tower rail

1

4

New power stand1

5

Ramfoot chain anchor

2

No.

6

Wedge

4

1

Master lock II

7

7' chain with 1 hook2

2

New power stand1

8

Handy hook2

3

Anchor plate set

99

12’ chain

1

4

12’ chain

2

10

3 mm chain (8mm) without hook

1

5

Handy hook

1

11

Long nose clamp

1

6

Multi-angle clamp

1

12

G clamp1

7

Dynamo-W

113

Baby box clamp

1

8

Long nose clamp

1

14

Junior clamp

1

9

3 mm chain (8mm) without hook1

15

Wedge clamp

2

10

Safety cable1

Effective space[Features]
The Mighty Tower Set allows you to pull from any direction (within 360°).
The master lock utilizes a garage jack and can be easily set to firmly
secure the vehicle. The Mighty Tower has large wheels so you can easily
move it without getting caught in rail grooves or gratings.

Product name

Quan
tity
1

[Features]
We provide the minimum set you need at a low price.
Installation can be completed in one day because allanchors have been fastened in advance.

Frame correction machine[For minor damage accident] … Damage does not extend to the frame
Cubic Square MasterNo.

Product name

Sanding System

The sanding system protects the environment in the plant while protecting
the health of the workers. Altia sanding system is available in various sizes
and budgets.

Quantity

1

Square Master 10t tower

1

2

Hydraulic pump

1

3

Square Master mini tower

1

4

Square Master base

1

5

Square Master 2.7t lift

16Lift pump set

1

7

Square Master lift adapter

8

Slope

9

Body clamp

4

10

Stand

4

11

Stand fixed block

8

12

Wedge

12

13

Mini clamp

1

14

Free angle clamp

1

15

All-angle clamp

1

16

Side clamp B

1

173m chain

218

Chain hook A

1

19

Chain hook B

1

20

Chain hook2

21

Lever block 1.5t

122High belt

1

23

Ring wire1

1. Open4

2. Curtain

3. Partition

By combining the sanding system with the rail bay of frame correction machine, it is possible to efficiently perform
everything from body repairing to sanding.

1 set[Features]
The built-in lift makes it easier to set up the vehicle, and the tower, designedwith the stress-free concept, allows for smooth correction work.

A rust-resistant galvanized steel damper is used. Since only the part to be used canbe opened and closed without removing the grating, a high-efficiency dust extraction
force can be obtained.

Unit

Frame measuring machine - SHARK MILLENIUM

Data with parts
State when suspension
members and engine
members are installed

Data without parts
State when suspension
members and engine
members are not installed
Used in conjunction with a frame correction
machine. The movement of the frame whenpulling is visible.

Output of measurement
results

The front, back, left and right are indicated byvectors, while the top and bottom are indicated byyellow and blue circles. The display is updated
every 3 seconds.

[Features]●SHARK performs three-dimensional measurements in real time.
●There is no need to select a frame correction machine to be used.
Measurement is possible as long as there is enough space to place the measuring beam.
●Easy setup.
All you need to do is put the measuring beam under the vehicle.
Leveling and centering are not required.
●Multi-point simultaneous measurement possible
Up to 8 points can be measured simultaneously as standard, and up to 12 points can be measured as
option.
●Quality assurance is a professional attestation
The measurement result can be used as an accuracy certificate, which is useful as a report for thecustomer's insurance company.
●Vehicle data is updated four times a year (for a fee)... about 70 units
There are two types of SHARK data for each vehicle, one with suspension and one without.
●We also have a content-packed homepage.
The data of the domestic new model car will be posted on the SHARK support site along with
provisional data in advance.

Painting booth

Painting booth

The best series pursuing high performance, ease of use, and optimal design.
●A touch panel is used for operation, and the operating status and operating history aredisplayed.
●Corner panels are not decorative. Storage box, transformer box and socket box are loaded withfeatures.

Maximum set temperatureSpecification
CAB-07 Hyper
Push-pull uniform flow triggering device
4,600 (W)× 7,300 (L) × 3,475 (H) mm
4,530 (W)x 7,230 (L) x 2,700 (H) mm
3,200 (W)x 2,725 (H) mm, with 4 panels openable
505 (W) x 1,860 (H) mm (in front corner)
Air shower blower 0.4KW above the small door
Lower section: 40W x 4-lamp type x 10 units
Upper section: 40W x 4-lamp type x 10 units
3,200W x 20 units in total
35mm-thick insulated sandwich panel (galvanized base-color steel plate 0.8t)
4/35, bag filter, 484×563, 3 sets
6/6, 1825×1,675 (4 pieces, diagonally cut)
2-stage pumping balance mesh
MS-340500 ×1,000 6 pieces
Air supply fan/double Sirocco fan,Spec. A, 3-phase, 200V, 7.5KW
exhaust fan/double Sirocco fan,Spec. A, 3-phase, 200V, 7.5KW
Pressurized air volume/static pressure:460 /min, 425pa
Gun-type burner, 240,000 Kcal/h (before heat exchange)
Max. 80℃

Control method

Painting ⇔ drying ⇔ after purge
Automatic control of internal pressure in each mode and switching mode

Model
Ventilation method
Outside dimensions of booth
Effective dimensions in the booth
Front entrance/exit for vehicle
Entrance/exit for operator
Lighting
Main body panel
Primary filter of air supply
Secondary (ceiling) filter of air supply
Exhaust filter
Supply and exhaust unit
Heat source

Safety device
Electrical capacity
Body color

Included

A high-spec standard model that combines airflow,
quietness, and maintainability at a high level■The air intake unit is our proud productthat integrates Altia's know-how.

m3

Original TFT touch panel,color LCD, 10.4", 128 colors
Vibration detector, internal pressure abnormality, after-purge, inverter abnormality
Thermal trip, fire alarm (gas pressure drop, wind pressure drop, high-noise abnormality)
Three-phase, 200V, 15.8KW
Single-phase, 200V, 3.2KW
Andex white/Andex black
Horizontal storage box (medium), 1 place (when open, light-work stand)1 vertical storage box (large)
Transformer box (source pressure (1 place), pressure regulation (1 place), auto drain)
Outlet box (100V × 2200V 20A 200V 30A)
Part hanger (can be moved to the center of the painting booth)■ Air volume and wind speed that fully meet theLabor Standards Act.
■With the theme of quietness, we have achieved
low noise while securing the large air volume.
■The control motor with an internal pressure sensor
ensures that the air volume can be switchedbetween "for painting" and "for drying", a functionthat our rivals can not keep up.

■Exhaust unit with excellent
maintainability■This is an exhaust unit born as a result of
thoroughly pursuing the ease of cleaning andreplacing the exhaust filter. An exhaust fan is also
built into the box to reduce noise.

Model
Ventilation method
Outside dimensions of booth
Effective dimensions in the booth
Front entrance/exit for vehicle
Entrance/exit for operator
Lighting
Main body panel
Primary filter of air supply
Secondary (ceiling) filter of air supply
Exhaust filter
Supply and exhaust unit
Heat source
Maximum set temperature
Control method

Specification
AERIA-70
Push-pull uniform flow triggering device
4,600 (W)× 7,300 (L) × 3,475 (H) mm
4,530 (W)x 7,230 (L) x 2,700 (H) mm
2,900 (W)x 2,700 (H) mm, with 3 double doors
Front left side (control panel side)
Lower section: 40W x 4-lamp type x 10 units
Upper section: 40W x 2-lamp type x 10 units
20 units
35mm-thick insulated sandwich panel (galvanized base-color steel plate 0.8t)
4/35, bug filter, 484 x 563, 3 sets
6/60, 825× 1,675, 20 pieces
ML-240, 500×1,000, 6 pieces
Air supply fan/double Sirocco fan, 3-phase, 200V, 7.5KW
Exhaust fan/double Sirocco fan, 3-phase, 200V, 7.5KW
Pressurized air volume/static pressure:453 m /min, 500 pa
Fuel/gas (propane, city gas)/kerosene
Gun-type burner, 240,000 Kcal/h (before heat exchange)
Max. 80℃
Painting ⇔ drying ⇔ after purge
Automatic control of internal pressure in each mode
3

Safety device

Vibration detector, internal pressure abnormality, after-purge (gas pressure drop, wind pressure drop,
high-noise abnormality)

Electrical capacity

Three-phase, 200V, 15.8KW
Single-phase, 200V, 3.2KW

Painting booth

Painting booth
Top generator typeA standard booth with a compact design that integrates
the intake and exhaust units, and is equipped with aninternal pressure sensor as standard, which is highly
beneficial.

By installing it in the ceiling, it ispossible to effectively use theplant space and improve work
efficiency as compared toconventional booths (installedon the side and rear).

Two types of heat sources are available.
Painting booths are used every day for 5 and 10 years...
The most important things when purchasing a painting booth...
Conditions required for future paint booth

Kerosene burner
Control motor dampers that work with internalpressure sensors have so much to offer!

Gas burner① Switching to drying mode is smooth and there
is no worry about adhesion of foreign matters

Continuous fan operation

Even if the filter holes
are clogged, the damper
with control motor works,
so it is comfortable. I'm
so happy!

Main body panel
Primary filter of air supply
Secondary (ceiling) filter of air supply
Exhaust filter
Supply and exhaust unit
Air supply fan
Exhaust fan②The internal pressure of painting booth is always kept
constant.
The exhaust filter isclogged, and there is nodamper with an internalpressure sensor, so it ispainful!

Front entrance/exit for vehicle
Lighting■ Painting booth without internalpressure sensor

Fan off

Model
Ventilation method
Outside dimensions of booth
Effective dimensions in the booth

When the painting is finished,
the fan is temporarily stopped,
and the fan is operated again
in the drying mode, so there isa risk of foreign matters being
generated due to suddenpressure.

At the end of painting, theinternal pressure of painting
booth is kept constant without
stopping the fan, and thepainting booth automaticallyswitches to drying mode.

Pressurized air volume/staticpressure
Heat source
Maximum set temperature
Control method
Safety device③ Automatic after-purge after drying■ Painting booth without
internal pressure sensor

As soon as the drying process is finished with the time-up, the air
supply and exhaust dampers move slowly and automaticallyswitch to the painting mode. The painting booth and car arecooled with a large amount of air, allowing a smooth transition to
the next process.

Electrical capacity

Specification
AERIA eco 10
Push-pull uniform flow ventilator
4,300 (W) x 7,000 (L) x 3,275 (H) mm
4,230 (W)x 6,930 (L) x 2,700 (H) mm
3,000 (W)x 2,700 (H) mm, with 3 double doors
Can also be used as a small door for operators
Lower section: 40W x 4-lamp type x 8 units
Upper section: 40W x 2-lamp type x 8 units
16 units
35mm-thick insulated sandwich panel (galvanized base-color steel plate
0.8t)
4/35, bag filter, 3 sets
6/60, 765× 1,600, 20 pieces
ML-240, 500×1,000, 6 pieces
One-body, 1,700 (W) x 3,000 (L) x 2,300 (H) mm
Double Sirocco fan, 3-phase, 200V, 7.5KW
Double Sirocco fan, 3-phase, 200V, 7.5KW
453m3/min, 500 pa

Fuel/gas (propane, city gas)/kerosene
Gun-type burner, 240,000 Kcal/h (before heat exchange)
Max. 80℃
Painting ⇔ drying ⇔ after purge
Automatic control of internal pressure in each mode
After-purge, thermal trip, fire alarm
Three-phase, 200V, 15.4KW
Single-phase, 200V, 1.92KW

1. Must be fuel-saving.
2. Enough brightness and spaciousness inthe booth.
3. Large air volume and low noise.
4. Guaranteed safety for workers andenhanced operability.
5. Must be sturdy.

Specification

6. Temperature rise must be fast.
7. Far away from the filter, and long replacement
cycle.
8. Improved maintainability.
9. Purchase costs of painting booth.

Differences after purchasing a Cubic painting booth

Top generator typeAir supply methodBody
dimensi
ons
table
Fan

Reduction in total cost
Example: Comparison table of total cost when used for about 10 years(compared to our company)

LGS-4073-PP-16

Model

FilterPush-pull type pit stand or pit method

External shape

7,340 mm (L) × 4,080 mm (W) × 3,320 mm (H）IndoorOpenings anddoors
Side panel

7,200 mm(L) × 4,000 mm (W) × 2,800 mm (H)
3 doors/2,750 mm (H) × 2,520 mm (W)/80 mm panel
thickness/double-layered glass structure
40mm thick insulation panel with reinforcing ribs

Air supply fan

Double-suction Sirocco fan, twin type (motor 5.5KW)

Exhaust fan

Double-suction Sirocco fan, twin type (motor 5.5KW)

Air supply filter

Primary filter (cassette type)/ceiling filter (EU-5)

Exhaust filter

Cassette type

Filter efficiency

Final mist capture rate of 98% or more

Reduction in total
cost

Air volume: 170m3/m, 20500m3/h

Cost of filters andotherconsumables

Purchase cost of
painting booth

Cost of filtersand other
consumables

Purchase costof painting
booth

Air
volume/temperature

Utility cost

Cubic painting booth

Maintenance cost

Fluorescent
lamp

Conventional painting booth
Dryer
Power
supplyOperationmethodVentilation frequency: 4.3 times/m, 258 times/h
Booth flow velocity: 0.15-0.2 m/s
Temperature adjustment range of hot-air painting room: 0℃～35℃

Drying process

Utility cost
Maintenance cost

Painting process

Air volume: 170m3/m, 10200m3/h
Temperature adjustment range of drying room: 0℃～80℃

Upper

4 lamps/unit, total 8 units, 58W x 32 lightsSide

3 lamps/unit, total 16 units, 18W x 48 lights

MethodMaximum output
Electrical
capacity

Kerosene burner or gas burner
Heat exchange type/fresh air heating type
250000 kcal/H
Three-phase, 200V, 19KW
LCD touch-panel display, sequencer control type

Control panel

With room-temperature cooling process after drying

Painting booth

Painting booth●When painting (blue arrow)
The intake damper opens and the fresh air flows
uniformly into and out of the booth.
●When drying (red arrow)
The intake damper closes and the circulation damper
opens to circulate 80% of the hot air in the booth.
Energy saving is achieved even when the temperaturerises quickly.

A standard model that pursues ideal airflow. The
intake side is a whole-surface filter, and the exhaustside is a whole-surface grating structure. It is the No.
1 model in the series.

Overhead doubledoor typeAir supply device

Model
Ventilation method
Main body structure
Outside dimensions of booth
Effective dimensions in thebooth
Front entrance/exit forvehicleEntrance/exit for operator
Lighting
Ceiling/floor filter
Air supply fan
Air volume/staticpressure
BurnerExhaustsystemDrying system
Maximum set
temperature
Exhaust fan
Exhaust fan
Air volume/staticpressure
Exhaust filter
Exhaust duct
Air volume control
Safety device
Electrical capacity

Model
Ventilation method
Main body structure
Outside dimensions of booth
Effective dimensions in thebooth

Safety device
Electrical capacity

3,000 (W) x 2,600 (H) mm, with 3 double doors
1 side door, 700 (W) x 1,800 (H) mm
30W× 4-lamp type × 20 units
4,000 × 7,000 mm/4,000 × 7,000 mm
Double Sirocco fan, 7.5KW
456m /min, 580Pa
3

Kerosene: 200,000 Kcal/h
LPG/LNG: 160,000 Kcal/hHot-air circulation
Max. 80℃
Bag filter
Double Sirocco fan, 7.5KW

Overhead single-door
type

456m /min, 580Pa
3

Floor filter/cassette exhaust filter
Connection port: 1,400 x 500 mm
Manual exhaust damper
Pre-purge, fire detection, high cut, wind pressure switch, gas pressure switch,
vibration detector, etc.
AC200V, 3-phase, 15.4KW; 1-phase, 2.4KW

Specification
ZE
Dry pit-type push-pull uniform flow ventilator
Insulation panel (rock wool) 60t
4,126 (W) x 7,124 (L) x 3,555 (H) mm
4,000 (W) x 7,000 (L) x 2,800 (H) mm
3,200 (W) x 2,600 (H) mm, with 4 double doors
1 side door, 700 (W) x 1,800 (H) mm
30W× 4-lamp type × 24 units
4,000× 7,000 mm/3,100 × 6,080 mm
Sirocco Fan 5.5KW x 2
456m /min, 570Pa
3

Kerosene: 200,000 Kcal/h
LPG/LNG: 160,000 Kcal/h
Proportional control burner/hot air circulation
Max. 80℃
Bag filter
Sirocco fan 5.5KW x 2
456 /min, 570Pa
m3

Baffle plate/cassette-type exhaust filter
Connection port: 1,700 x 600 mm
Automatic control of internal pressure
Pre-purge, fire detection, high cut, wind pressure switch, gas pressure switch,
vibration detector, etc.
AC200V, 3-phase, 22.4KW; 1-phase, 2.88KW

A dedicated model for a traverse painting linethat pursues high efficiency and high quality.
We have prepared two models, a single-door
type and a double-door type, according tovarious layouts.
The lighting, also located on the overhead
doors, provides a sufficient amount of light forworkers.

Model
Ventilation method
Main body structure

SpecificationDE
Dry pit-type push-pull uniform flow ventilator
Insulation panel (rock wool) 60t

Outside dimensions of booth

4,426 (W) x 7,124 (L) x 4,200 (H) mm

Effective dimensions in thebooth
Front entrance/exit forvehicleEntrance/exit for operator
Lighting
Ceiling/floor filter
Air supply fan
Air volume/staticpressure
BurnerDrying system
Maximum set
temperature
Exhaust fan
Exhaust fan
Air volume/staticpressure
Exhaust filter
Exhaust duct
Air volume control

ExhaustsystemDrying system
Maximum set
temperature
Exhaust fan
Exhaust fan
Air volume/staticpressure
Exhaust filter
Exhaust duct
Air volume control

4,000 (W) x 7,000 (L) x 2,800 (H) mm

Air supply device

BurnerExhaustsystemAn unparalleled high value-added model that ensureshigh high air volume and automatically controls theenvironment and painting process within the booth.
Two Sirocco fans create an outstanding air volume.

Air supply device

Front entrance/exit forvehicleEntrance/exit for operator
Lighting
Ceiling/floor filter
Air supply fan
Air volume/staticpressure

Specification
RE
Bench-type dry push-pull uniform flow ventilator
Insulation panel (rock wool) 60t
4,126 (W) x 7,124 (L) x 3,555 (H) mm

Safety device
Electrical capacity

4,000 (W) x 7,000 (L) x 2,800 (H) mm
3,200 (W) x 2,600 (H) mm, with 4 double doors
Can be used as one of the front doors
30W× 4-lamp type × 24 units
4,000× 7,000 mm/3,100 × 6,080 mm
Double Sirocco fan, 7.5KW
456m /min, 580Pa
3

Kerosene: 200,000 Kcal/h
LPG/LNG: 160,000 Kcal/hHot-air circulation
Max. 80℃
Bag filter
Double Sirocco fan, 7.5KW
456m /min, 580Pa
3

Baffle plate/exhaust filter
Connection port: 1,400 x 500 mm
Manual exhaust damper
Pre-purge, fire detection, high cut, wind pressure switch, gas pressure switch,
vibration detector, etc.
AC200V, 3-phase, 15.4KW; 1-phase, 2.88KW

Related Equipment

Related Equipment

Painting equipment

Accident evaluation system■Transmission, absorption, and reflection of infrared rayson the coating

Dryer(Data: 2)(Data: 1)

Reflection

Infrared ray■Classification of infrared rays

◎Near-infrared ray(Clear)

The industry standard system that is chosen for its ease of use.
This is a system that allows you to create quick, easy, and accurate
estimates.
Vehicle body repair
plant

Absorption

Transmission

Wavelength

Panel section

Far-infrared rays

Auda Seven - BP7997◎Near-infrared ray(Ruby)●Mid-infrared rays
Intermediate properties between farinfrared rays and shortwave infrared
rays

Coating film

Primer surfacer and top coating(anti-rust coating)Mid-infrared rays

Farinfrared
rays

Mid-infrared
rays

Preliminary drying bynear-infrared rays

Formal drying bynear-infrared rays

Near-infrared
rays

Enrichment ofvariations

We have been able to select lamp types (near-infrared ray (ruby), mid-infrared ray,far-infrared ray) for all models, fulfilling all customers’ requests.

●Near-infrared rays
They have strong transmission powerand can heat up the panel. Their
reflection is also large.

Infrared rays

Visible light●Far-infrared rays
Although they have little reflection, theirtransmission power is weak, so they
are absorbed near the coating surface.

●Two types of near-infrared lamps are available, one with red film and one without
red film (clear tube). Red film is a film that protects the operator's eyes from strong
light. The rise in temperature is reduced by about 10% as compared to clear tubes.

Non-life insurancecompany/mutual aid

Equipment for removing and installing parts and components
Garage Jack

Lift

Low-profile garage jack with nominal
capacity from the lowest position.

Three- HUS-33F-D (near-infrared ray phase Ruby)

HUS-63F-D (near-infrared ray - Ruby )HUC-63F-D (near-infrared ray - Clear)
HUM-63F-D (mid-infrared ray)
HUL-63F-D (far-infrared ray)

Hot Air Low Pressure
Painting Machine

HUC-33F-D (near-infrared ray Clear)
HUM-33F-D (mid-infrared ray)(near-infrared
ray Single- HUS-31F-D
HUL-33F-D (far-infrared
ray)phase Ruby)
HUC-31F-D (near-infrared ray Clear)
HUM-31F-D (mid-infrared ray)
HUL-31F-D (far-infrared ray)

Gun Cleaner
Low-pressure spraying system withvery little splashing and rebounding●Due to the low-pressure injection, the atomized paintparticles adhere to the surface without scattering
outward from the flow of the injected air, as shown in
the figure below, so there is almost no rebounding ofpaint particles.

Capacity: 2500Kg Liftingheight: 765mm
It is movable, and you canchoose between a 200V electric
type and an air-driven typeaccording to the environment.

High-post design offers room forone-box cars to be fully lift up.
Wide design offers room to open
and close the doors.

3t low-profile manual jackLM4554-0000

3t low-profile air jackLM4552-A000- Super Scan Tool X-431

Basic Pack

Paintedsurface

Hot Air Low Pressure Painting
Machine - 2 Guns Set
BP7220-25NS

3.2t SkyMax
Gantry wide/high post
LM8206-0000

Electronic equipment tool

Nozzle* Gun stand, sold separately (optional)

ES Lift
LM4070-0001 (electro-hydraulic)LM4070-1001 (air-hydraulic)●Applicable to major domestic passenger car manufacturers
Applicable to major overseas passenger car manufacturers●Vehicle diagnosis machine with various functions●On-demand on the Internet
No need for ROM cassette, etc. because the software issent online●Since there is little scattering of paint, there is almost
no paint particles rebounding back to the operators, so
it is more reassuring in terms of their occupational
health.
●Since the paint does not fly out of the pattern and canbe reliably sprayed on the designated place, themasking work can be simplified.

Value Back 14●14 softwares are all included as standard by domestic
and major overseas passenger car manufacturers.

Super Value Pack
● Softwares in Value Pack 14 can be updated free ofcharge for 5 years

Air curtain

Lease Value Pack

Hot Air Low Pressure Painting
Machine - 3 Guns Set
BP7220-25NT●It has become easier to introduce the Super Value Packwith the dedicated X-431 Lease.

Atomized paint

Flow sleep

Air curtain

・ Strong automatic cleaning of spray guns
・ With forced exhaust device
・ Reduced thinner usage
・ Hygiene protection for workers

Current cars are equipped with a number of control units, such as OBD and CAN, which are intended for environmental protection
and safe operation, and many electronically controlled devices such as engines, A/T, ABS, and A/C. For example, when trouble
occurs in the electronic control system, it must communicate with the vehicle self-diagnostic function to call up fault codes, erase
them, and stream data. Since the scan tools are required to perform these tasks, the introduction of scan tools is becoming common
sense in the maintenance industry.

Related Equipment

Installation Equipment

Welding machine
Spot WelderIntelligent Vega QC
BP7950-5004

Installation Equipment
MIG/MAG WelderStud Welder(welding,
straightening)

Uni Auto 200
BP7884-0001

QC Stud Master
BP8024-0000-

It is equipped with a number of new features, Able to handle any materials from highstrength steel plates to aluminum panels.
including network function. It is possible to
The wire feeding unit and the capacitor unit
create everything from welding plans toare separate, so the freedom of movement
quality control and welding result report. In
is very high. It is designed with the users in
addition, the new QC welding program
makes it a top-class spot welder capable of mind by equipping the torch tip with a light.
welding new high-strength steel sheets aswell as welding anything under all conditions.

Heat-resistant spatter sheet
BP6647-0000 (1800 X 840 mm, without eyelets)
BP6647-1000 (1800 x 840 mm, with eyelets)
Made of newly developed heat-resistant fiber ZSIL600, which combines strong spatter
resistance and super flexibility.

Able to handle any materials from highstrength steel plates to aluminum panels. It
has a back burn prevention function during
welding. In addition to the conventional dot
straightening, the roller straightening as a
new function is included as standard. Thissystem also makes it easy to set up highcurrent earthing.

Tire Changer

Smart Load S
WS3251-5001

Smart Winning 03
WS3299-8001

Basic model of the series
Applicable rim diameter: 24 inches
・ Automatic distance input・Fine switch
・ WAS

A high-end model that can handle the replacement of ultraflat and wide tires
Applicable rim diameter: 20 inches- Bead helper, mount press- Equipped with air inflator

WasherHigh Pressure Hot
Water Washer

Ample water flow rate for vehicles
from passenger cars to mediumsized cars
Mega Shine Eco 1200
Even applicable to trucks
CS6112-0000
Motor output: 3.7kw
High-pressure and small flow-rate
type, with low water usage!
Achieves excellent thermal
efficiency with the pressure boiler!
Motor output: 2.2kw

Panel repair tool that can bepulled out while beingpressed down.

Air Compressor
Alignment
Measurement

Fuel-efficient, lightweight andcompact
Eco-friendly high pressure hot water
washerMega Shine 1500
CS65012-0000/6000

Handy Puller DX
BP5001-1000

Inspection
Body Measurement

Wheel Balancer

Light Measurement

Low pressure air compressor
CM7021-0000 (50 Hz)
CM7021-6000 (60 Hz)
Pressure: 0.93Mpa
Flow rate: 250 L/min
Output power: 2.2kw
High pressure air compressor
CM7060-0000 (50 Hz)
CM7060-6000 (60 Hz)

Frame Measuring Machine - SHARK
BP8501-0000
Since ultrasonic real-time threedimensional measurement is carried out, it
is easy to set up by simply setting themeasuring beam under the vehicle, with noneed for leveling and centering.

3D Wheel Aligner
Autotarget Arago
IM2393-0000
The top-end model of 3D aligner, which isalso used for GT-R equipped with
AragoDigiSmart technology.

Manual touchscreen
Header Light Tester
IM2712

Low pressure package High pressure package
Air compressor
Air compressor
CM7224-0000 (50 Hz) CM7190-0000 (50 Hz)
CM7224-6000 (60 Hz) CM7190-6000 (60 Hz)

Running lights and low beams can bemeasured with one unit. In addition, withthe cross laser as a piece of standard
equipment, it easy to aim at the lights andthe vehicle.

Pressure: 0.95Mpa
Flow rate: 250 L/min
Output power: 2.2kw

Pressure: 1.37Mpa
Flow rate: 210 L/min
Output power: 2.2kw

Pressure: 1.37Mpa
Flow rate: 210 L/min
Output power: 2.2kw

Sub-tank for low
pressure
CM7229-0000 (57L)
CM7230-0000 (83L)

Sub-tank for highpressure
CM7195-0000 (150L)
CM7196-0001 (220L)

Compatible with water-based paints

・ The spray gun is redesigned for water-based paints. The
gun body is made of magnesium, and the alumite treatment isapplied to the ultra-lightweight paint passage.

· Maximizes the blowing effect that is indispensablefor drying the water-based paint.

Supports initial drying of water-based paints
and solvent-based paints
Mighty Jet
Dehumidification and drying of waterbased paints
Initial drying of solvent-based paints
Spot cooling device in the paint booth■Cooling mode

Devilbiss LUNA-Pro
BP6500-1000

The cooling breeze from the spot cooling device creates a
comfortable working room.

Drive Logan
BP6500-0000■Drying mode (drying of water-based
paints)Byheating the air cooled by spot cooling device with asheathed heater, ideal hot air is discharged.

・ It is water pollution if the washing water is discharged
as it is. Aqua Gun Cleaner separates washing water
into water and solids for treatment and drainage to prevent
water pollution.

■Heating mode (drying of solvent-based
paints)Quickdrying with air heated by a sheathed heater.

Air flow rate

・ A heater with a blower that uses a carbon fiber lampthat is optimal for the wavelength of water-based paints.

Air flow rate

Main unit

Single outlet

Single outlet or double outlet

Free Arm (double outlet)

Aqua Gun Cleaner
BP9400-0000

Carbon Heater with Ultrawin Blow
BP7339-600B

Air outlet

・ Due to the low-pressure injection, the atomized paint particles adhere to the surface without scattering
outward from the flow of the air curtain, and there is almost no rebounding of paint particles.
Setting
method●Select Stand (SS)●Free Stand (FS)●Free Arm (FA)Discharged wind speed isadjustable.

Air curtain
Free Stand (double outlet)

Free Stand (single outlet)

・ Highly effective for highly viscous,
high-solid paints.
Atomized paintLow pressure hot air painting machine

Pumpless Exhaust Unit VOLTEX

1. A limit load fan with high static pressure
provides powerful suction and exhaust.

・ Even with water-based paints with highviscosity, there is no clogging because it isfilterless.

2. A high-speed air current is generated in the
narrow gap between the vortex plate and the sawtoothed plate.


3. The surface of the water is also separated andsucked in together with the air.


2 Guns Set
3 Guns Set

BP7220-25NS
BP7220-25NT
6. Water droplets are separated by the eliminatorand discharged as clean air.

Air curtain

・ Water-based paints are sensitive to minute amounts of oil.
・ Dewpower dryer can remove 99.99% of oil and moisture.
・ Since no filters are used, there is no running cost.
・ ISO 7391 compliant (specifications, tests and performance grade)

4. The water film and air can create a strong
airflow along the vortex plate.

5. Paint mist and dust are collected by the water
film thanks to the centrifugal force.

Flow sleep

Dew Power Dryer Portable
CM7260-000S
Dew Power Dryer
CM7260-0000