Tier 1

Press Shop

Body Shop

Identification of Seats

Pressure Monitoring of Hydraulic Presses

Presence Test of Weld Nuts■■ The RFID system BL ident® allows transparent and efficient seat assembly■■ A data carrier on the tray enables clear identification of type and status■■ A smart label in the vehicle seat allows the just-in-sequence production■■ Rugged PS pressure sensors on hydraulic presses ensure■■ Weld-proof inductive Factor 1 sensors of the uprox® series guarantee

consistently high quality compression of the body parts■■ The pressure sensors are easily adjustable and guarantee
high accuracy

and a clear traceability

safe and precise welding and assembly operations■■ The Weld nut sensor prevents expensive rework by missing weld nuts.
The stainless steel centering sleeve protects the sensor and ensuresthe correct positioning of the weld nut

Your Global Automation Partner

Identification of Bumpers in Production■■ UHF smart labels glued directly to the bumper of the RFID system BL ident®

Flow Sensors in Robot Media Panels

Presence Inspection of Sheet Metal/Tool
Identification

are the basis for a highly efficient bumper production and subsequent JIS
delivery to the carmaker.
■■ The data carriers allow a clear type and variant identification of each bumper
at any time■■ Intelligent processing of RFID data in MES and ERP systems■■ Temperature, pressure and flow sensors monitor all cooling waterand compressed air parameters on welding robots and ensure a
consistently high quality of welding■■ The media panel serves as interface of all supply media – such as cooling water for welding guns and compressed air for vacuum gripper■■ The RFID system BL ident® clearly identifies the proper press tools■■ Inductive sensors check the presence and correct position of theinserted metal sheets■■ Crash risk and downtime are thus significantly reducedPowertrain
Contactless Control of Pallets■■ The inductive coupler NIC allows the contactless and wear-free transmissionof power and data to the sensors/actuators on the transport pallet■■ The relevant pallet is clearly identifiable without further measures thanks tothe I/O hub

Paint Shop

Final Assembly
Recognition of different body types

Robot Assembly of Windscreens and Accessories■■ The measuring light grids EZ array with downstream BL67■■ Rugged block-I/O modules in IP67 for installation directly on

IO-system recognize reliably different body types■■ Prevention of downtime or crash, for example, when passing
on the bodies from skid to hanger system

Identification of Gears■■ The screwable data carriers of the RFID system BL ident® allow for thethe robot or gripper allow space-saving construction and quick
installation■■ TURCK multiprotocol allows the use of a module in PROFINET,
EtherNetIP™ and Modbus TCP■■ Integrated Fast-Startup/Quick-Connect function for removabletool applications

automated assembly and disassembly of the motor or gear housing■■ All relevant information of the product exist in the screwed data carrier, which
is important especially in repair places or during removal from the pallet

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Identification of Skids

Worker Guide on Manual Assembly Areas■■ The high-temperature RFID data carriers remain firmly mounted■■ Pick-to-Light sensors show the respective picking bin of the compo-

on the skid during the complete production process■■ The tags withstand temperatures up to +230 °C and traverse theentire painting process, so that delivery errors are excluded

nent to be deployed and acknowledge the recent pick movement■■ Poka Yoke in pre-commission/supermarket areas■■ JIS pre-commissioning of material boxes directly associated withthe vehicle

Solutions for theAutomotive Industry

Collect Precisely

Connect Reliably■■ Largest switching distances andfactor 1 for all metals■■ Extended temperature range, highest
tightness with IP68 protection class■■ Protection and increased EMC strength■■ Wide variety of designs■■ Magnetic field immune for body
construction■■ PTFE coated versions■■ Special versions for capturing welding nuts■■ 360° angle detection■■ Best shock and vibration resistance■■ High protection class (up to IP69K) andLinear position and draw-wire sensors

Cables and Connectors■■ Measuring lengths up to 40 m■■ Interference-free signal detection thanks to■■ High protection class (Nema 6P, IP67),
shock and vibration proof■■ Thermostable, oil and chemical-resistantcontactless, wear-free operation■■ Analog and digital output interfacesmaterials■■ Welding splatter resistant■■ Many different connector types, ready-made and injection-moulded■■ For sensors, actuators and fieldbus systems

Ultrasonic Sensors■■ V4A metal-encased sensors for extremely

harsh application conditions■■ Compact sensors with teach function■■ Measuring range up to 6 m

interference immunity even at high rotational speeds■■ Permanent tightness due to contactless
and wear-free measuring principle

Passive Junctions

Multiprotocol Ethernet■■ Signal transfer and voltage distribution■■ Different wirings and designs available■■ Robust design (potted), protection class■■ PROFINET, EtherNet/IP™ andPressure, Temperature, Flow Sensors■■ Access to machine data at any time from

HMI panel with CODESYS PLC

anywhere■■ Functions such as monitoring, alarm-■■ Programming of control and visualization functions withmessaging, reports already included■■ Secure communication protocol, also via WIFICODESYS 3■■ Flexible use as PROFINET, EtherNet/IP™ and Modbus
TCP/RTU master■■ Brilliant TFT displays with screen sizes of 4, 7, 10 or 13,15
and 21 inches■■ Also available as pure HMI version■■ Innovative multi-touch screen with gesture control

an telecommunication■■ Easy and quick integration, in existingarchitectures as well■■ Different variants of hosting, either hostet byTurck or as on-premise installation■■ Flexibly integrated in systems, thanks to the modular■■ Compact I/O modules available as hybrid

or full safety modules for Profinet with
Profisafe or EtherNet/IP™ with CIP safety■■ Space-saving PROFINET/PROFIsafe hybrid
module for safety and standard I/Os with
IO-Link■■ Safety light curtains up to 2.000 mm, laser
scanners, two-hand buttons■■ Safety controller

concept of the I/O systems BL67, BL20 and block modules

Peripheral Control■■ Many application possibilities thanks to mixed HF and■■ CODESYS V3-programmable gateways for the■■ Application-optimized data carriers, such as for direct■■ Modularly expendable with all available BL I/O■■ Integration in OPCUA

I/O systems BL67 and BL20modules

UHF operation

installation in metal■■ Can be used as PROFINET, Ethernet/IP™,Modbus TCP slave and Modbus TCP master

Image Processing■■ Intelligent camera systems for numerous
fields of application■■ Integrated or external processing units,■■ Different designs, measuring principles, andconnector)■■ Versions with and without acoustic alarm(adjustable, max. 95 dB)■■ Green, yellow, red, blue or white LEDs■■ Excellent luminosity, good visible evenat greater distances

Modbus TCP in a single device■■ Automatic protocol detection■■ Best in Class - Fast Startup/QuickConnect in less than 150 ms■■ Media redundancy through MRP/DLR■■ PROFINET Conformance Class B with topology detection■■ PROFINET Netload Class III■■ Monitoring access through SCADA or cloudsystems in parallel with PROFINET or EtherNet/IP

matic cylinders■■ Easy assembly and installation (e. g. M12

EtherNet/IP™, can also be programmed withCODESYS V3■■ Multiprotocol technology for PROFINET,EtherNet/IP™ and Modbus TCP■■ I/O modules available as: digital, analog, temperature, counter, RS232/485/422, SSI, CANopen,
RFID, valve manifolds and IO-Link master■■ Connectivity: M8, M12, M23 and 7/8"

Safety technology

inspection tasks and code reading■■ Integrated or external display■■ Taught and operated without PC■■ Magnetic field immune versions

Indicators

EtherNet/IP™ and Modbus TCP■■ Stainless steel flange for harsh environments■■ Fully encapsulated (IP67), vibration and shocktested■■ Different designs with 4 to 16 I/O channels,
analog signals and IO-Link master■■ Hybrid module for safety and standard I/Os■■ Spanner module for master-master communication and connection of different Ethernetnetwork protocols■■ Netload Class III■■ Compact image processing solution for■■ Detects reliably the piston position on pneu-chemicals■■ Detect filling levels with glass tip■■ Multiprotocol technology for PROFINET,

Cloud solutions■■ Gateways for many different fieldbuses andRFID System BL ident®

Magnetic field sensors

Photoelectric Sensors

Compact I/O Modules in IP67 and IP20

Vision Sensor iVu

IP67■■ Improved tightness and resistance toAutomate Efficiently
Modular IP67 I/O system BL67

Inductive Sensors

Rotation, angle and inclinationsensors

Communicate Effectively

IP68 rated versions■■ Standard and special lighting in all

Cabinet guarding

process connections■■ Easy handling and mounting■■ Highest accuracy and safety

Inductive coupler■■ Contactless transmission of data and power■■ Large transmission distance up to 7 mm■■ High power transmission (up to 12 W)■■ Wear-free transmission of PNP and IO-Link
signalsvariances■■ Protection of components■■ Increased availability■■ Monitoring and documentation oftemperature, humidity and door
closureModular IP20 I/O system BL20■■ Gateways for many different fieldbuses and EtherNet/IP™,can also be programmed with CODESYS V3■■ Multiprotocol technology for PROFINET,EtherNet/IP™ and Modbus TCP■■ I/O modules available as: digital, analog, temperature,counter, RS232/485/422, SSI, PWM and RFID and IO-Linkmaster■■ Economy gateways and I/O modules

Pick-to-Light■■ Optical user guidance for manual assembly andcommissioning processes■■ Contactless pick-up alert■■ Easily integrated in existing systems via themodular BL20 and BL67 I/O systems■■ New series of PTL110 pick-and-place sensors
with display

IO-Link■■ Fieldbus-neutral communication standard
for sensors and actuators■■ Largest integrated IO-Link portfolio - fromthe sensor to the master■■ Simple device configuration via control
system or FDT/DTM