SERVICE NETWORK
Gothenburg, Sweden
Pandrup, Denmark
Hamburg, Germany
Rotterdam, Netherlands
Rijeka, Croatia
Kyoto, Japan ---Head officeAthens, Greece

Hiroshima, Japan
Qingdao, China

Ft. Lauderdale, U.S.A.
Houston, U.S.A.

Mumbai, India
Dubai, UAE
Singapore

HISTORY OF SUNFLAME
1968
1969
1972

Established “Osaka-Sunﬂame KK” for burner service company
Start producing oil ﬁred burners
Production of waste oil incinerator

1982

Development of 2nd generation rotary cup burner Model “SSR”
and “R” typeNew company name Sunﬂame Co., Ltd

1998

Development of new incinerator complying IMO Annex VI Reg. 16

2001

Development of 3rd generation rotary cup burner, Model “SDR” type1980

Obtained ISO-9001:2000 certiﬁcate by NK
Moved to new (present) factory/oﬃce in Kyoto
2006
Development of new combustion system for VLCC
Development of new products
2008
・Direct driven 3rd generation rotary cup burner for middle
range and large range
・New combustion control system
Development of emulsion combustion system
2009

2005

ROTARY CUP BURNER FOR
AUXILIARY BOILER

1-30, NISHINOHATA, OKUBO-CHO, UJI, KYOTO 611-0033, JAPANTEL : +81-774-41-3310 FAX : +81-774-41-3311

E-mail : info@sunflame.net

http://www.sunflame.net
14. 6. 15.03 ( j ) T

NO MORE GARBAGE INTO THE SEA
MORE GARBAGE INTO THE INCINERATORAN INCINERATOR WITH NO DIESEL OIL
ASSISTING BURNER ー BURN YOUR SLUDGE ALL BY ITSELF ! ーAs the amendments to Annex V of MARPOL 73 / 78 was adopted on 15 July 2011 atMEPC. 201 ( 62 ) and has come into force from 1 January 2013 , today the disposal of garbage
on board vessels are strictly controlled, and more garbage needs to be managed onboard thevessel.

An incinerator equipped with a nozzle type burner atomizing with a tiny nozzle and giving
high fuel pressure, needs frequent use of a diesel oil assisting burner because of poor
combustion of sludge.
SUNFLAME incinerator adopts the rotary cup burner which enables to burn all kinds ofsludge and accepts wide viscosity ranges with stable combustion without assistant burning ofdiesel oil.
Save your D.O. by using Sunflame incinerator !

Taking account the limited storage spaces on the vessels and high expenses of discharging tothe shore facilities, to burn that garbage inside the vessel is a solution to be seriously
considered today.
When the amount of garbage disposed in the incinerator increases, a qualified incinerator
which can meet this demand will be requested. Sunflame incinerator fulfills this necessity byadopting the superior rotary cup burner for sludge firing, and with other optional items.

Less D.O.

More D.O.

Rotary cup burner

Other burner

ROTARY CUP BURNER FOR ALL MODELSOne of the most dominant characteristics of the Sunflame incinerator is the usage of the rotary
cup burner. The rotary cup burner, which is efficient of firing low quality oil, is adopted in every
Sunflame incinerator for an excellent combustion of waste oil.

Atomization air(1000mmAq)

ROTARY CUP

Atomization air(1000mmAq)
FUEL OIL PIPE

Fuel OilAir

Combustion air

Rotating parts

FEATURESSTABLECOMBUSTION

The rotary cup burner forms a film of fuel oil by the centrifugal powerof the cup rotation. By giving high air pressure to this film, it createsvery fine oil mist which is necessary for a good combustion. We haveno nozzle required, hence no choking possibility. Stable and longhours of low grade oil combustion is secured.

SAFETY

Very low oil pressure（0.06〜0.3MPa）is needed, which is safe even if
oil leaks from pipe connection.

LESSMAINTENANCE

2Due to low oil pressure, consumable parts are limited.

OSV2-190S COMPACT SIZE INCINERATOR
The regulation of IMO applies not only for large
vessels but also for small vessels such as
coastal and river vessels and etc. However, as
small vessels tend to have limited space, large
sized incinerators were difficult to be installedon these vessels.
The compact sized incinerator of Sunflame isspecially designed for these vessels facilitating
the installation of the incinerator.
Sunflame compact size incinerators is
equipped with a rotary cup burner on top of theunit to ensure a good combustion quality
toward sludge burning.
A wide door is also provided for easier garbage
disposal.

H1Combustion air

Rotary cup burner adopted
Complied with IMO regulation
Space saving
Graphical touch panel (Option)

DW【SIZE】 W : 1,314
D : 860
H1: 1,658

3

GARBAGE DISPOSAL ITEMSCERAMIC BOARD REFRACTORY

These are optional items for burning more solid waste.

This is an optional item for new building and retrofit.

Patent Pending
IMO Type Approved

SUNFLAME offers you a solution for more garbage disposal by incinerator. Normally thecharging door is locked by safety devices during operation and when the furnace has hightemperature. The Garbage feeder enables to dispose garbage continuously under incinerator
operation. By this way, the garbage can be disposed effectively. The recoding of garbage
disposal is easier because the solid waste additionally incinerated during operation is able tobe written in the logging book.

GARBAGE FEEDER(Continuous feeding door for solid waste)

Just replace
the door itself

Two layers design
Light weight ceramic wool for
inner layer

Continuous feeding of solid waste
Easy replacement by ship crewBolts & nuts made of special
fire proof alloy

6month after installation

OSG type INCINEATOR

OSG type offers a higher capacity door for continuous
solid feeding, a rocking grate for agitating solid waste andan ash tray. This is highly specialized for more solid waste
disposal. The higher capacity door can be equipped with
OSV type.

Continuous feeding of solid waste (High capacity)
Ashtray equipped
Solid agitating with rocking grate

4

SAVE MAINTENANCE COST
Ceramic Board

Pottery ceramic board forouter layer

Conventional Refractory

Partial Repair◎ Can be done easily by ship’s staff × Large area should be dug out

Repairing Time◎ Very short (Only 10 min./a piece) × Very long (2 days for one side)

Weight◎ Very light weight (800g/a piece)× Very heavy weight (25kg/a box)

Workmanship◎ Same standard can be kept

× Very poor quality depending on worker

5LINE UP

OSV TYPE● We provide various models from 190kW (163,000kcal/H) to 2,400kW (2,060,000kcal/H)in order to meet your demand flexibly.
SPECTYPE

UNIT

CAPACITYCOMBUSTION

WASTE
OIL

MJ/H
kcal/HMOTOR CAPACITY
SOLID
WASTE

BNR.

kg/H

I.D.FANPRIMARY
AIR FAN

SIZE
W.O.PUMP

kw × pole

W × D × H（H1）

EXH.GASDUCTDIAMETERWEIGHTmm

JIS 5K

≒kg

OSV
OSG

OSV2-190S

684
163,0001950.4×2

3.7×40.28×2

0.4 × 4

1,314 × 860 × (1,658)

250A

1,400OSV-240SAI

860
210,000

26

200.4×4

2.2×4

ON BNR.

ON BNR.

2,255 × 1,410 × 2,042(1,952)

300A

2,350

OSV-360SAI

1,300
310,000

3830

0.4×4

3.7×4

ON BNR.

ON BNR.

2,255 × 1,425 × 2,042(1,952)

400A

2,400

OSV-600SAI

2,160
516,000

6450

0.75×45.5×4

ON BNR.

ON BNR.

2,525 × 1,580 × 2,496(2,297)

500A

3,100

OSV-900SAI

3,240
770,000

9775

1.5×45.5×4

ON BNR.

ON BNR.

2,925 × 1,944 × 2,956(2,711)

600A

4,700

OSV-1200SAI

4,320
1,030,000

1291000.4×2

7.5×4

3.7 × 20.75 × 4

2,890 × 2,120 × (2,791)

700A

6,100

OSV-1500SAI

5,400
1,290,000

161

125

0.4×2

15.0×4

3.7 × 20.75 × 4

3,150 × 2,120 × (2,791)

800A

6,600

OSV-2400SAI

8,640
2,060,000

258

200

0.4×2

22.0×4

3.7 × 20.75 × 4

4,950 × 2,138 × 2,825

1000A

8,900

OSG-360SDA

1,300
310,000

38

48

0.4×4

3.7×4

ON BNR.

ON BNR.

2,525 × 1,871 × 2,459(2,415)

400A

3,750

OSG-600SDA

2,160
516,000

6480

0.75×45.5×4

ON BNR.

ON BNR.

2,525 × 2,036 × 2,714(2,515)

500A

3,800

OSG-900SDA

3,240
770,000

97120

1.5×4

5.5×4

ON BNR.

ON BNR.

2,918 × 1,936 × 3,060(2,900)

600A

5,600

OSG-1200SDA

4,320
1,030,000

129

160

0.4×2

7.5×4

3.7 × 20.75 × 4

2,890 × 2,380 × (2,791)

700A

7,000

OSG-1500SDA

5,400
1,290,000

161

200

0.4×2

15.0×4

3.7 × 20.75 × 4

3,150 × 2,380 × (2,791)

800A

7,500

The figure in the Model indicates the capacity of the incinerator in kW.
The induced draft fan is installed separately from the furnace for models over OSV-1200SAI and OSG-1200SDA.
The specification for the incinerator installed on Japanese flag vessel is different from above. Please make an inquiry to us for details.

PIPING ARRANGEMENTSMARKNAME

ＰＰＭ
ＳＴＴＣ
ＴＳＰＰＳ
ＤＰＦＥ
ＭＳ
RVSV
123456PUMP
MOTOR
SOLENOIDTHERMO-METER
THERMO-COUPLE
THERMO-STAT
PRESSURE GAUGEPRESSURE SWITCH
DIFF. PRESS. SWITCH
FLAME EYE
LIMIT SWITCHRELIEF VALVE
SAFETY VALVEFURNACEMAIN BURNER UNIT
IGNITION BURNER UNIT
CHARGING DOORCONTROL PANELEXHAUST FANROCKING GRATE(OSG-TYPE ONLY)DILUTION DAMPER UNIT
DILUTION CHAMBERASH TRAY(OSG-TYPE ONLY)
EXPANSION JOINT(OUT OF OUR SUPPLY)CHARGING DOOR
(OSV-TYPE : SINGLE)(OSG-TYPE : OUBLE)
POKER DOOR
(OSG-TYPE ONLY)

789101112136OSG TYPE7