Vehicle System
Connection Tools
Improve Quality, Efficiency,& Precision of Leak Testing
fastestinc.com

Global Leader in Industrial
Sealing Connection Technology
Vehicle Systems | HVAC-R | Compressed Gas | Medical Life Science | Aerospace
At FasTest, our mission is to reduce our customer’s manufacturing costs, improve testing safety,and enhance leak testing processes.
As an industry leader of Sealing and Connection Technologies, FasTest offers standard products formost ports/threads/tubes, and a dedicated team of Custom Design Experts to engineer optimizedsolutions for demanding applications. Connect fast, seal reliably, test safely.

BROAD OFFERINGINTELLIGENT TOOLSAPPLICATION EXPERTS

GLOBAL SUPPORTSUPERIOR QUALITY

Extensive standardand Custom EngineeredSolutions.

Sensing & data generation
tools that support process
automation.

Optimized solutions,tailored to your uniqueneeds.

Global distribution
network provides local,responsive support.

ISO 9001 Certified;
Robust tools improve thequality of your product.

On-Highway & Off-Highway Component ExpertiseInternal Combustion
Engines1

Electric Vehicle
Battery Packs

Vehicle SystemComponents

Leak Test
Connection Tools forEvery Port & Thread
Accurate Connection & Seal

Reduce Repetitive Motion Injuries

Safely Connect in Seconds

Precision engineered tools provide the highest
quality connection and seal for accurate testing.

Easy-to-use one hand operation, eliminate thepainful twisting motions of standard fittings.

FasTest’s ergonomic tools instantly attach toports and threads - no wrenches, thread tape,or sealants for a leak-tight seal.

Safety First

Durable Connection Tools

Quality Tools, Quality Tests

Multiple safety features are included in everytool, including pressure assisted sealingtechnology.

Engineered for precision and durability towithstand rigorous testing environments.

Engineered for the highest quality connection
and seal. Reduce False Failures caused at theconnection points.

Support: (800) 444-2373 | fastestinc.com

2Internal Combustion Engine
Leak Testing
Connection Tools Designed for YOUR Engine
Maximize efficiency when leak testing any size engine with FasTest Connection Tools. Safely andquickly connect to to transfer fluid, leak test, or plug any port.

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Reduce Time to Run Leak Tests
Minimize the set up time it takes to prepare the engine for a leak test. Compared to using
in-house solutions like clamps and pad seals, FasTest Connection Tools can drastically
improve throughput. Reducing set up by a couple minutes can increase the total throughputof engines per shift.

Reduce False Failures
False failures are a costly result typically caused by poor connections and seals. By using
accurate sealing Connection Tools, leak tests are more reliable and consistent - if a leak test
fails, the leak is not from the point of connection.

Improve Quality of Test
Improve Quality of Test by replicating the real-world connections on the engines. This gives
operators a better representation of the engines performance once installed in the vehicle.
Many in-house solutions can mask leaks instead of identifying them.

Internal Combustion Engine Connection Tools

60

VDA

70 FR

FX

ZGNP

Standard & Custom
Sized Threads(750 psi/51 bar)

VDA Standard Ports(150 psi/10.3 bar)

J2044 Standard
Fuel Rails(750 psi/51 bar)

High Pressure
Connections toStandard Threads(5,000 psi/345 bar)

Wide Tolerance Threaded
Connections for Multiple
Thread Sizes/Types(300 psi/20.7 bar)

FNFE

FEG

FIFIG

High Pressure
Connections toThreaded Bores(5,000 psi/345 bar)Standard Tubes andThreads(500 psi/34 bar)

Custom Cradle
Connections toFlanged Ports andTurbos

Standard Tubes,Bores and Threads(120 psi/8.3 bar)

Gripping Connections
to Cast and RoughSurfaces(120 psi/8.3 bar)Support: (800) 444-2373 | fastestinc.com

4Battery Pack Leak Testing
Improve Speed & Accuracy of Battery Pack Testing

Tailored Connection Tools for a Full Battery Pack Leak Test
FasTest's Dedicated Team of Engineers work with you to develop the ideal connectors to meet yourneeds/requirements. We want to evolve with our customers to develop world class Connection Toolsand technology.

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Identify & Eliminate Leaks Allowing Condensation/Water into the Cell, andLeaks Allowing Electrolytes Out of the Cell
Ensure all connections ports on battery are sealed and leak-tight to avoid the risk ofcontamination to battery cell. FasTest offers leak test Connection Tools for all electricalconnection fittings.

Designs for Automation
Automation friendly and customizable to any electrical header connection. TailoredConnections Tools to fit your battery.

Improve Quality & Reduce Warranty ClaimsWarranty claims are inherently expensive, especially when they involve an engine or battery.
Precision engineered tools provide the highest quality connection and seal for accurate
testing.

Battery Pack Connection Tools

BEVP

BEVM

VDA70

FXP

Automated
Connections to BEVStandard Ports

Manual Connections
to BEV StandardPorts

VDA Standard Ports(150 psi/10.3 bar)External Custom
Tube FeatureConnections(750 psi/51 bar)

High Pressure
Connections toStandard Threads(5,000 psi/345 bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

Custom BEV
Examples of BEV
we have tailored forour customers.

Support: (800) 444-2373 | fastestinc.com

6Vehicle System Component
Leak Testing
Improve Testing Safety and Efficiency
FasTest offers Connection Tools for cooling systems, steering systems, intake/exhaust components,
fuel systems, transmissions, brake systems, washer systems, climate control components, and more.

7Eliminate Repetitive Motion & Improve Operator Safety
Easy-to-use Connection Tool operation - no wrenches, thread tape, or sealants for a leak-tightseal. Safety features designed into every tool including Pressure Assisted Sealing and Internal
Shut-Off valves.

Quality Improvement & Reduce Warranty Claims
Precision engineered tools provide the highest quality connection and seal for accurate testing.

Increase Throughput
FasTest Connection Tools allow operations to quickly connect to any port and thread. Connect
instantly for a leak-tight seal and minimize preparation time before a leak test.

Vehicle System Component Connection Tools

60

70 FRFNFX

ZGNP

Standard & Custom
Sized Threads(750 psi/51 bar)

J2044 StandardFuel Rails(750 psi/51 bar)

High Pressure
Connections toThreaded Bores(5,000 psi/345 bar)

High Pressure
Connections toStandard Threads(5,000 psi/345 bar)

Wide Tolerance Threaded
Connections for Multiple
Thread Sizes/Types(300 psi/20.7 bar)

FE

FEG

FI

FIG

MET/MIT

Standard Tubes andThreads(500 psi/34 bar)

Custom Cradle
Connections toFlanged Ports andTurbos

Standard Tubes,Bores and Threads(120 psi/8.3 bar)

Gripping Connections
to Cast and RoughSurfaces(120 psi/8.3 bar)Standard Treads(10,000 psi/689 bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

Support: (800) 444-2373 | fastestinc.com

8Custom Engineered Solutions
We Transform Connection Tools into Tailor-Made Solutions to Fit Your Exact
Requirements
Our Team of Custom Engineered Solutions will work with you to identify and design the optimalConnection Tool for your testing needs. Having difficulty sealing a unique port? Issues withclearance? Let us help.

9Initial Assessment
Contact fastsales@fastestinc.com to submit a custom application form.

Mapping the Application
Our Team of Custom Engineered Solutions will work with you to provide optimal designs.

Complete Connection Tool Package
We work with your Team to provide complete package of Connection Tools tailored to yourtesting requirements.

Setup Support
We work with you to ensure a seamless integration.

Continual Support
After setup, we maintain support to make sure all Connection Tools are working
at peak performance.

Support: (800) 444-2373 | fastestinc.com

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FASTEST GLOBAL DISTRIBUTION NETWORKInterested in Learning More? Have Questions?
Contact Us.
fastsales@fastestinc.com
651.251.9741®
Designed in the U.S.A.
Headquarters | USA
1646 Terrace Drive, Roseville, MN, 55113-1317
Phone: 651.645.6266 • Fax: +1.651.645.7390 • www.fastestinc.com

Shenzhen | China
Room#1013,1015, A9 Building, Tianrui Industrial Park
No.35 Fuyuan 1st Road, FuHai residential district,
Baoan Shenzhen, China 518103(755) 27084905 • fastsalescn@fastestusa.cn
RevB 11/2022