TOOLS & SYSTEMS

2020 PRODUCT GUIDE®

SAFE, RELIABLE, FASTSEALING CONNECTIONS

Enhance Test Safety | Drive Continuous Improvement | Ensure Product Quality
Standard and Custom Sealing Connection Tools for Leak Testand Fluid Transfer Applications.
FasTest is a dedicated manufacturer of advanced engineered Sealing
Connection Tools for product testing, fluid transfer, and otherprocessing applications. Our mission is to make your production
safe, easy, and more efficient. FasTest tools significantly increase
operational throughput to reduce manufacturing costs.
As your sealing and connection solution leader for over 35 years,
FasTest is ready to assist you in specifying the optimal sealing
connection tools for your application.

APPLICATION EXPERTS
We work with you toprovide the best solution
for your application.

QUALITY
ISO 9001 Certified;
Robust tools improve thequality of your product.

BREADTH OF OFFERING
Extensive standard
and Custom Engineered
Solutions.

OUR CUSTOMERSAUTOMOTIVE /VEHICLE SYSTEMSHVAC/REFRIGERATIONCOMPRESSED GASFLUID POWERAPPLIANCESAEROSPACE
MEDICAL LIFESCIENCES...AND MOREINTELLIGENT TOOLS
Industry 4.0 sensing &data generating tools

GLOBAL SUPPORTGlobal distribution
coverage for local andresponsive distribution
support.

INTELLIGENCE AT THE POINT OF CONNECTION
Wide tolerance sealing
ranges enhance versatility ofa single tool

Industry Leading Intelligent
Connection Technology for
Industry 4.0 Systems

Pressure Assisted Sealing
Technology improves safety
and ensures a leak tight seal
Manual, Semi-Automatedand Fully Automatedactuation options

FASTEST EXPERTISE
We are the Intelligence at the Point of Connection. We've seen it, we've done it, we live it.
FasTest® Sealing Connection Tool: A high performance device that provides a repeatable, ergonomic,
and fast way to attach and seal applications for leak testing and fluid transfer processes.

Leak
Testing

Fluid Transfer
Testing

HVAC/R
Processing

Compressed
Gas Filling

CoreMax®
Access Valve

Sealing Connection
integrity is imperative
to get good leaktesting results.

High flow, highpressure, and safe
connections

Extreme leakage
requirements forpressure and vacuum.

Robust, secure, andleak free connections

CoreMax® accessvalve provides a leakfree valve designed
for refrigerant

Complete Sealing Connection Tool Provider
Single source provider of all Sealing Connection Tools for an entire application. FasTest® Sealing
Connection Tools provide consistent connection and sealing for testing variation reduction.
Customer Intimacy
We work with you to improve your product and manufacturing process.
Largest Selection of Sealing Connection Tools
Hundreds of standard designs available along with Custom Engineering Solutions.
Faster and Better Real Time Decisions
FasTest® sealing connection integrity eliminates wasted time diagnosing leaks, allowing for focus on
key process improvements.
Quick ROI
Improved safety, better ergonomics, and increased throughput.
3

NEW

SAFE. RELIABLE. FAST.

ICON™
ICON™

INTELLIGENT CONNECTION TECHNOLOGY
FasTest’s ICON™ adds sensing capabilities
toour mechanical
Sealing Connection
INTELLIGENTCONNECTIONTECHNOLOGYTools.
ICON™ Tools include instant LED visual
FasTest’s ICON™
addsandsensing
capabilities
to our sealingmechanicalfeedback
data output
to improve
Sealing Connection
Tools.
ICON™maximize
Tools include
instant
connection
accuracy,
production
LED visual feedback
outputto improve sealing
efficiency,andanddata
optimize
maintenance.
connection accuracy, maximize production efficiency, andoptimize maintenance.

Reliable and accurate tools
increase first pass yield
Safe and secure
verified connections

LED indication
Generate data at the
point of conenction.

ICON™ features:
SURE SEAL™
Instant LED feedback verifies a good connection prior to starting a test.
SEAL LIFE™
Alert when the main seal is at end of life and must be replaced.
Improve safety during functional tests.
SURE SEAL™ provides an instant LED indication of a safe and secure connection. Identify shortconnects before media is introduced.
Eliminate leak test false failures to improve first pass yield.
ICON™ verifies the connection. Know a leak is in the product, not the connection.
Increase throughput and reduce downtime.
Safe, reliable, and consistent connections every cycle - test more, quicker. Reduce rework and the needto retest.
Collect tool data.
Make better real time decisions through data. Utilize data on historical use and cycle count to eliminate
waste and improve product quality.
Optimize seal maintenance.
SEAL LIFE™ indicates when the main seal needs to be replaced.

Support: (800) 444-2373 | fastestinc.com

4

COMPLETE SYSTEM PROVIDER
ALL THE SEALING CONNECTION TOOLS FOR YOURAPPLICATION - ACHIEVE CONSISTENT SEALING AND
REDUCE TESTING VARIATIONWork with our experienced engineers to solve your problems.
Let your engineers work on your products and leave sealing tools to us.
Mapping theApplication

What we provide:

InitialAssessment

Reduce testing variation
with a complete packageof FasTest Sealing
Connection Tools
Ergonomic Sealing
Connection Tools withSURE SEAL™ eliminates
false failures, improving
takt timeMultiple data points
provides insight foryour testing process
Leak-tight seals prevents
contamination of media
and reduces scrap andtest damage

5

Onsite Setup /Startup Commitment

Complete Sealing
Connection Tool
Package

Aftermarket
SupportCUSTOM ENGINEERED SOLUTIONSWE TRANSFORM STANDARDIZED TOOLS INTO TAILORMADE SOLUTIONS TO FIT YOUR EXACT REQUIREMENTS.
We have a dedicated team of Custom Experts - we have done thousands of custom applications
and have likely seen yours.

Custom Sealing Connection Tools for:
Automotive / Vehicle Systems

Aerospace• Unique port shapes/sizes• Turbocharger• Fuel systems• Specialty pressures/materials• Hydraulic tubing• Casting porosity

Fluid Power

Appliance• Hydraulic hose ends
• Hydrostatic drive components• Cylinder testing• Washing machine mixing valves• Coil/compressors• Water dispensers and filtration

HVAC/R

Medical / Life Science• Distribution manifolds• Compressor run testing• Coil leak testing• Drug delivery systems (insulin pumps/tube sets)• Medical filtration (kidney dialysis)• Medical devices (chest drains, angioplasty instruments)

Compressed Gas

Telecommunications• Pressure vessel proof testing• Specialty gasses• Fill plant ergonomics• Fiber optic cables• Cloud server liquid cooling• Casings

NEED A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

Support: (800) 444-2373 | fastestinc.com

6

OUR CUSTOMERS

We know our customers - Our breadth of product, innovative technologies, and over
35 years of sealing experience makes us sealing connection tool experts for theseindustries... and more.

AUTOMOTIVE / VEHICLE SYSTEMS
Industry Needs: safety, Industry 4.0, broad offering, repeatable,
and durable.
Common Applications: Engine testing (leak & hot run test),
cooling/braking/fuel systems leak testing, and fluid transfer.
Electric vehicle component testing, drive system, and battery cooling.
Suggested Products: FE/FI, JN/JX, FN/FX, ZF, ZN, ZGN, FR70, MET/MIT, 60/70, and customized solutions.

FLUID POWER
Industry Needs: safety, Industry 4.0, high pressure, and high flow.
Common Applications: Pneumatic/hydraulic hose assembly,
cylinders, pumps, motors, hydrostatics, pneumatic components,and valves.
Suggested Products: FN/FX, HPB, MET/MIT, ZGN, 60/70, and customized solutions.

HVAC/R
Industry Needs: safety, Industry 4.0, extreme vacuum,
current/next-gen refrigerants, safe, stringent leak test,
system access valve.
Common Applications: Coil test, compressor test, burst test,
manifold assembly test, evacuation/charging, furnace burner test,
and system run test.
Suggested Products: ST, XT, GasMate, SnapMate, JNL/JXL, MBE/MRE, RQD, and customized solutions
CoreMax® Access Valve System: High flow OEM refrigerant valves for HVAC-R manufacturers and connectors fortesting applications with refrigerant tubing, and process tips.

DON’T SEE A SOLUTION FOR YOUR INDUSTRY? Look on p. 6 to see ourCustom Engineered Solutions capabilities.

7

COMPRESSED GASIndustry Needs: safety, Industry 4.0, high pressure, vacuum capable,robust, and specific for compressed gas / oxygen systems.
Common Applications: Cylinder evacuation and fill.

Suggested Products: G540, G580, G346, G590, MediMate, High Purity, and Cryovent.

AEROSPACE
Industry Needs: safety, Industry 4.0, high pressure, non-marring,and stringent leak test
Common Applications: Tube assemblies, castings, fuel flow,
calibration, and pitot tubes.
Suggested Products: HPB, FN/FX, MET/MIT, FE/FI, 60/70, and customized solutions.

APPLIANCE
Industry Needs: safety, Industry 4.0, broad offering, vacuum capable,
stringent leak test, high cycle, and easy to maintain.
Common Applications: Refrigerant leak test, manifold assembly
test, evacuation/charging, furnace burner test, mixing valve
tests, plumbing testing, and system run test.
Suggested Products: JN/JX, FN/FX, MET/MIT, GasMate, SnapMate, 60/70, ST, XT, and customized solutions.

MEDICAL / LIFE SCIENCES
Industry Needs: safety, Industry 4.0, vacuum capable, certified
cleanliness, FDA compliant seals, stringent leak test, high cycle,
easy to maintain.
Common Applications: Angioplasty catheter, battery packs,
needle, syringe, Luer testing, dialysis filters and specialty tools.
Suggested Products: ME, ML, LuerMate, 60/70, and customized solutions.
Support:Support:(800)(800)444-2373
444-2373 | | fastestinc.com
fastestinc.com

8

INTERNALCONNECTIONS

1

Identify the appropriate Cavity / Tube /Thread type for the application2

Select the tool(s) that
fit the size requirement

3

Verify operatin
meets the app

Connect and sealon the inside of thecavity, tube, or thread
p. 17

p. 19

p. 25

EZ Connect™ ZNFIEZ Connect™ ZGNPressure rating

Vacuum to50 psi(3.5 bar)Application type

ManualVacuum to
120 psi(8.3 bar)Semi-automated or
Fully automatedVacuum to120-300 psi(8.3-20.7 bar)
Manual/Semi-automated/Fully
automated

Actuation method

Lever

Pneumatic

Lever / Pneumatic

Seal friction

Fixturing/Seal friction

Grip collets

PRODUCT SERIES
3

4

5

ICON™ Technology

CAVITIES

Grip method

HOLES /
BORES

SURE SEAL™ and
SEAL LIFE™
2

0.375'' to 1.339''
9.53 mm to 34.01 mm

0.310'' to 3.005''
7.87 mm to 76.33 mm

N/A

0.375'' to 1.339''
9.53 mm to 34.01 mm

0.310'' to 3.005''
7.87 mm to 76.33 mm

N/A

0.375'' to 1.339''
9.53 mm to 34.01 mm

0.310'' to 3.005''
7.87 mm to 76.33 mm

N/A

NPT

N/A

1/8 to 21/2

1/8 to 1/2

BSPT/BSPP (G)N/A

1/8 to 21/2

1/8 to 1/2

N/A

7/16–20 to 21/2–12
M10 to M60

3/4–24 to 3/4–16
M10 to M20

JIC 37˚ FLARE
SWIVEL NUT

N/A

N/A

N/A

ORFS
SWIVEL NUT

N/A

N/A

N/A

STRAIGHT
SWAGEDTUBES

EXPANDED
FLAREDBEADED

1

BARBEDTHREADSFORMED

9

O-RING BOSS /FLARE PORTS

Support:Support:(800)(800)444-2373
444-2373| |fastestinc.com
fastestinc.com

ng / test pressure
plication

4

Choose prefered actuation method Lever / Sleeve for Manual or Pneumatic for Automation

5

Identify desired ICON™ features

p. 29

p. 33

p. 43

JNL

FasMate® FN

TwistMate® MIT

Vacuum10 mtorr (micron) to1000 psi (68.9 bar)

Vacuum to5,000 psi
(344.7 bar)

Vacuum to
10,000 psi(689.5 bar)

ManualManualManualLever

Lever/Pneumatic/Thumb valve

Manual twist

Grip collets

Thread collets

Continuous thread

SURE SEAL™
0.375'' to 1.625''
9.53 mm to 41.275 mm

N/A

N/A

0.375'' to 1.625''
9.53 mm to 41.275 mm

N/A

N/A

N/A

N/A

N/A

N/A

⅛ to ¾

⅛ to 4

N/A

⅛ to ¾

⅛ to 1

N/A

⁷⁄16–20 to 1 ¹⁄16–16
M10 to M22

⅛–24 to 1⅛–12
M10 to M22

N/A

N/A

⁷⁄16–20 to 3-12(-4 to -40)

N/A

N/A

9/16-18 to 2½–12(-4 to -32)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

10

EXTERNALCONNECTIONS

1

Identify the appropriate Cavity / Tube /Thread type for the application2

Select the tool(s) that
fit the size requirement

3

Verify operatin
meets the app

Connect and seal on
the outside of thetube, or thread

3

4

p. 55

p. 57

p. 65

p. 67

PRODUCT SERIESEZ Connect™ ZF

FE

60

70

Pressure rating

Vacuum to
300 psi(20.7 bar)

Vacuum to
500 psi(34.5 bar)

Vacuum to
750 psi(51.7 bar)

Vacuum to
750 psi(51.7 bar)Application type

ManualSemi-automated or
Fully automatedManualManualActuation method

SleevePneumatic

SleeveSleeveGrip collets

Fixturing/Seal friction

Grip collets

Thread collets

Grip method

5

SURE SEAL™ and
SEAL LIFE™

ICON™ Technology

2

STRAIGHT
SWAGED

N/A

0.030'' to 5.040''
0.76 mm to 128.02 mm

N/A

0.236'' to 2.040''
6 mm to 51.8 mm

0.310'' to 0.760''
7.87 mm to 19.30 mm

0.030'' to 5.040''
0.76 mm to 128.02 mm

N/A

0.236'' to 2.040''
6 mm to 51.8 mm

NPTF

N/A

⅛ to 2 ½

⅛ to 1

N/A

JIC 37˚ FLARE

N/A

⁷⁄16-20 to 1 ⁷⁄8-12

⁷⁄16-20 to 1 5⁄16-12(-4 to -16)

N/A

METRIC

N/A

M10 to M60

M10 to M33

N/A

45˚ FLARE

N/A

⁷⁄16-20 to 1 ¹⁄16-14

⁷⁄16-20 to 1 3/8-12(-4 to -16)

N/A

BSPT/BSPP (G)N/A

⅛ to 2 ½

Consult factory

N/A

TUBES

EXPANDED
FLAREDBEADED

1

BARBEDTHREADSFORMED

11

Support:Support:(800)(800)444-2373
444-2373| |fastestinc.com
fastestinc.com

ng / test pressure
plication

4

Choose prefered actuation method Lever / Sleeve for Manual or Pneumatic for Automation

5

Identify desired ICON™ features

p. 69

p. 71

p. 77

p. 79

JXL

FasMate® FX

HPBTwistMate® MET

Vacuum10 mtorr (micron) to1000 psi (68.9 bar)

Vacuum to5,000 psi
(344.7 bar)

Vacuum to6,000 psi
(413.7 bar)

Vacuum
10,000 psi(689.5 bar)

ManualManualManualManualLever

Lever/Pneumatic/Thumb valve

SleeveTwist

Grip collets

Threaded / Grip collets

Threaded / Grip collets

Continuous thread

0.25'' to 0.875''
6.3 mm to 22.2 mm

N/A

N/A

N/A

N/A

0.38'' to 0.75''
9.7 mm to 19.2 mm

N/A

N/A

N/A

⅛ to ½¼ to 3/4

⅛ to 3N/A³⁄8-24 to 3/4-16

7/16 to 3/4-16

⁷⁄16-20 to 2 1/2-12(-4 to -32)

N/A

M10 to M20

N/A

N/A

³⁄8-24 to 3/4-16

N/A

⁷⁄16-20 to 1 ¹⁄16-14(-4 to -12)

N/A

⅛ to ½¼ to ½

⅛ to 1

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

12

INDUSTRYSPECIFIC
CONNECTIONS

1

Identify the appropriate Cavity / Tube /Thread type for the application2

Select the tool(s) that
fit the size requirement

3

Verify operatin
meets the app

Connect and seal
specific tubes orthreads
p. 89

p. 91

DESIGNED FOR

FUEL RAILSPRODUCT SERIES

70 FR

GZNV

G60V

Vacuum to
750 psi(51.7 bar)

Vacuum to
5 psi(0.4 bar)

Vacuum to30 psi(2.1 bar)

Connects to

SAE J2044 fuel lines

Natural gas and propane regulators

Natural gas and propane regulator
extension pipes

Sealing range¼'', 5/16'', ³⁄8'', ½''³⁄8, ½, ¾ Female NPT/BSPP (G)³⁄8, ½, ¾ Male NPT/BSPP (G)Application type

ManualManualManualActuation method

SleeveLever

SleeveGrip method

Jaws

Seal friction

Thread collets

Pressure ratingp. 105GAS BURNER TESTING

p. 109PRODUCT SERIES

p. 111

p. 113

p. 115MLL

MLH

MEDICAL-LIFE SCIENCESDESIGNED FOR

13

p. 93

ME

ML

60M

Pressure rating

VacuumVacuumVacuumVacuumVacuum10 mtorr (micron) to 10 mtorr (micron) to 10 mtorr (micron) to 10 mtorr (micron) to 10 mtorr (micron) to
500 psi (34.5 bar)
750 psi (51.7 bar)
750 psi (51.7 bar)
100 psi (6.9 bar)
500 psi (34.5 bar)

Connects to

Tubing and Luers(Full or partial thread)

Luers(Full thread)

Luers(Full or partial thread)

Luers(Full or partial thread)

Luers(Full thread)

Sealing range

0.015'' to 0.510''(0.38 mm to 13 mm)

Luer

Luer

Luer

Luer

Application typeSemi-automated or
Fully automatedSemi-automated or
Fully automatedManualSemi-automated or
Fully automatedSemi-automated or
Fully automated

Actuation method

Pneumatic

Pneumatic

Manual sleeve

Pneumatic

Pneumatic

Grip method

Fixturing / Seal
friction

Fixturing / Collar

Collets

Fixturing / Seal
friction

Fixturing / Collar

ICON™ Technology

SURE SEAL™ and
SEAL LIFE™

Support:Support:(800)(800)444-2373
444-2373| |fastestinc.com
fastestinc.com

ng / test pressure
plication

4

p. 95

Choose prefered actuation method Lever / Sleeve for Manual or Pneumatic for Automation

p. 97

p. 99

5

Identify desiredSAFE.
ICON RELIABLE.
features FAST.

p. 101

p. 103

HVAC/R
XT

ST

RQD

SNAPMATE

MBE / MRE

Vacuum10 mtorr (micron) to
625 psi (43.1 bar)

Vacuum10 mtorr (micron) to
1,000 psi (68.9 bar)

Vacuum10 mtorr (micron) to
750 psi (51.7 bar)

Vacuum10 mtorr (micron) to
625 psi (43.1 bar)

Vacuum10 mtorr (micron) to
625 psi (43.1 bar)

Expanded tubes

Straight tubes

Hansen® and PCU®
male fittings

CoreMax ® / Schrader ®
access ports

Expanded tubes

5/16'', 3/8'', 1/2'',
5/8'', 3/4'', 7/8''

1/4'', 5/16'', 3/8''

1/4'', 3/8''

7/16-20 flare

1/4'' to 1 ³⁄8''

ManualManualManualManualManualSleeveSleeveSleeve / Lever

SleeveSleeveBall latch

Thread collets

Ball latch

Thread collets

Ball / Ring latch

INDUSTY LEADING RESPONSIVINESSMAJORITY OF PRODUCTS SHIP WITHIN 2 DAYS.
CUSTOM ENGINEERED SOLUTIONS INCLUDING DESIGN,SHIP IN WEEKS VS. MONTHS.
AT FASTEST WE TAKE PRIDE IN BEING RESPONSIVE TO ALL OUR
CUSTOMER'S NEEDS, INCLUDING PRODUCT AVAILABILITY.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

14

INTERNALCONNECTIONSEZ CONNECT® SERIESZN™ / INTERNAL SEALING CONNECTION TOOL
Manual sealing connection tool for tubes and bores with broad tolerance and low pressures (<50 psi (3.4 bar).
CONNECTS TO:
Straight Expanded Flared

Beaded Barbed Formed Swaged

4
SPECIFICATIONS

3
1
2

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to50 psi (3.5 bar)

0°F to +200°F(-17°C to +93°C)

Annodized Aluminum,
Stainless Steel, Acetal(POM)

Termination Port

Seal Material*

1/8 NPT to 3/8 NPT

Main seal: Neoprene®
Internal seal: Buna-N* Additional seal material types available, consult factory.

ACTUATION METHOD
Lever Handle: Two way actuation handle is simple andergonomic for production applications
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

17

1

Lockable collar to keep sealing pressure consistant,handle hole for safety cable as needed

2

Adjustment ring to accommodate the widest sealing
range in the industry; set preload and maximize seallife

3High flow design can be quickly adapted for plugstyle applications

4

Quick change seal sets to accommodate multiple
sizes of tubing and easy field maintenance

Safety Cable• Additional safety feature in case of accidental blowoff.

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

ZN / INTERNAL SEALING CONNECTION TOOLAØB Sealing
Range

M
Minimum
InsertionT
Termination
Port
C

Ordering Information

Rotate Lever 90°
to Connect

Dimensions

Sealing
Range

Part
NumberReplacement
Seals Bulk Pack (5)0.38 to 0.39
(9.5 to 10.0)

ZN101

ZNB10360

0.39 to 0.47
(10.0 to 12.0)

ZN111

ZNB1110.47 to 0.55
(12.0 to 14.0)

ZN112

ZNB1120.55 to 0.63
(14.0 to 16.0)

ZN113

ZNB1130.63 to 0.71
(16.0 to 18.0)

ZN221

ZNB2210.71 to 0.79
(18.0 to 20.0)

ZN222

ZNB2220.79 to 0.87
(20.0 to 22.0)

ZN223

ZNB2230.87 to 0.95
(22.0 to 24.0)

ZN331

ZNB3310.95 to 1.02
(24.0 to 26.0)

ZN332

ZNB332

1.02 to 1.10
(26.0 to 28.0)

ZN333

ZNB333

1.10 to 1.18
(28.0 to 30.0)

ZN441

ZNB441

1.18 to 1.26
(30.0 to 32.0)

ZN442

ZNB442

1.26 to 1.34
(32.0 to 34.0)

ZN443

ZNB443

A

B

C

M

T

7.30
(185.4)1.20(30.5)

4.09(103.9)0.57(14.5)

1/8 NPT

7.50(190.5)1.50(38.1)

4.09(103.9)0.78(19.8)

1/4 NPT

8.13(206.6)1.50(38.1)

4.09(103.9)1.20(30.5)

1/4 NPT

8.18(207.8)

1.63(41.4)

4.09(103.9)1.25(31.8)

3/8 NPT

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

18FI / INTERNAL SEALING CONNECTION TOOL
Pneumatic sealing connection tool for internal sealing in automated and semi-automated processes.
CONNECTS TO:
Straight Expanded Flared

NPT

SAE

Beaded Barbed Form End Swaged

BSPP (G)/ METRIC
BSPTSPECIFICATIONS
2

3

Pressure Rating

Pilot Pressure

OperatingTemperatures

4

Vacuum to
120 psi (8.3 bar)

60 to 120 psi(4.1 to 8.3 bar)

0°F to +200°F(-17°C to +93°C)

Termination Port

Female 10-32 UNF,
M5 x 0.8,
NPT/BSPP (G):
1/8 to 3/4

1

Materials ofConstruction

Seal Material*

Anodized
Aluminum,
Stainless Steel,Potted PCA

Standard:
Neoprene®,
Urethane
Optional:
FKM, Buna-N,
EPDM,
FDA White
Neoprene®

* Additional seal material types available, consult factory.
** Operating Temp: 32°F-100°F (0°C-38°C) for ICON™.
i

Sealing connection tool and test part should be rigidly
fixtured to prevent separation when under pressure(fixture not required for vacuum applications).

ACTUATION METHOD

19

1

Automated processes and high-volume production
testing including pick and place and delicate robotic
handling applications

Pneumatic: Pilot pressure applied to seals with nometal contact and uniform seal movement seals inside
tubes and pipes with no marring.

2

Capable of sealing conventional and unique sealing
surfaces including smooth, porous, out of round, andthreaded

ICON™ TECHNOLOGY

3

Quick change seal sets to accommodate multiple
sizes of tubing and easy field maintenance4

Available with Shaft Extensions for accessibility toseal remote ports or multiple ports with close centerto center distances - consult factory for further
information

SURE SEAL™
SEAL LIFE™
ACCESSORIES FOR DETAILS, VISIT FASTESTINC.COM
Shaft Extensions
Consult factory.

Seal Retainer Nut
Consult factory.

ICON™

INTELLIGENT CONNECTION TECHNOLOGY
FasTest’s ICON™ adds sensing capabilities to our mechanical
Sealing Connection Tools. ICON™ Tools include instant LED visualfeedback and data output to improve sealing connection accuracy,
maximize production efficiency, and optimize maintenance.

ICON™ features:

How To Add ICON™ to FI

SURE SEAL™
Instant LED feedback verifies a goodconnection prior to starting a test.
SEAL LIFE™

Signal Output

Part Number Example
SuffixFI without ICON™

None

FI01

FI with ICON™:
Analog Output Signal

CV04ANA

FI01CV04ANA

FI with ICON™:
Solid State Relay

CV04SSR

FI01CV04SSR

Alert when the main seal is at end of lifeand must be replaced.

Green indicationof a goodconnection.

Test
Piece

LED indicator forvisual feedback
Communicates data
to PLC

User's System
HMI

RECONNECT

Recognize aconnection issue
before causing a
false failure.

WORN SEAL

PLC

Alert when main
seals should be
replaced.

PICK TOOLCONNECTED

System Overview:

Controllable LED
signals operator touse specific tool.

CONNECTEDRECONNECT
WORN SEALPICK TOOL

Standalone install or tie into PLCzz

PROGRAMMING
TOOLz

Quickly setup ICON™
Tools
Eliminate the need for
PLC programming
Can be powered fromwall adapter (included)
or from a PLC (24VDC)

NOTE: Solid State Relay and Analog output options available.
Support: (800) 444-2373 | fastestinc.com

20FI / INTERNAL SEALING CONNECTION TOOL / STRAIGHT TUBES & BORES
T
Termination Port

0.55*
(14.0)A

P - Pilot PortØB

D

Sealing Range
E
M
Minimum
Insertion

C*Dimension only applies to FI with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)

Dimensions

Sealing
Range

Main
Seal Set*

Base Part
NumberReplacement
Seals Pack (5)Rebuild
Kit

A

B

C

D

E

M

P

0.310 to 0.330

FIS010300

FIB010300

0.330 to 0.394

FIS0101

FI01
FI01CV04ANA
FI01CV04SSR

FIR01
FIR01CV04ANA
FIR01CV04SSR

1.98(50.3)

1.25(31.7)

0.80(20.3)

0.40(10.2)

10-32
UNF

0.48
(12.2)

10-32 UNF

0.394 to 0.472

FIS1110.472 to 0.551

FIS112

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51(12.9)

1/4-28UNF

0.57(14.5)

1/8 NPT

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51(12.9)

1/4-28UNF

0.57(14.5)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60(40.6)

0.80(20.3)

1/4-28UNF

0.71(18.0)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60(40.6)

0.80(20.3)

1/4-28UNF

0.71(18.0)

1/8 NPT

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31(58.7)

1.16(29.5)

1/4-28UNF

1.24(31.5)

1/8
NPT

1/2
NPT

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31(58.7)

1.16(29.5)

1/4-28UNF

1.24(31.5)

1/8
NPT

1/2
NPT

FIR7
FIR7CV04ANA
FIR7CV04SSR

3.36(85.3)

4.20
3.00(106.7) (76.2)

1.50(38.1)

1/4-28UNF

1.33(33.8)

1/8
NPT

3/4
NPT

FIR7
FIR7CV04ANA
FIR7CV04SSR

3.36(85.3)

4.20
3.00(106.7) (76.2)

1.50(38.1)

1/4-28UNF

1.33(33.8)

1/8
NPT

3/4
NPT

0.551 to 0.630

FIS1130.630 to 0.709

FIS2210.709 to 0.787

FIS222

0.787 to 0.866

FIS2230.866 to 0.945

FIS3310.945 to 1.024

FIS332

1.024 to 1.102

FIS333

1.102 to 1.181

FIS4411.181 to 1.260

FIS4421.260 to 1.339

FIS443

1.339 to 1.457

FIS5511.457 to 1.575

FIS552

1.575 to 1.693

FIS553

1.693 to 1.850

FIS6611.850 to 2.008

FIS6622.008 to 2.165

FIS6632.165 to 2.305

FIS7712.305 to 2.445

FIS7722.445 to 2.585

FIS7732.585 to 2.725

FIS8812.725 to 2.865

FIS8822.865 to 3.005

FIS883

FI1
FI1CV04ANA
FI1CV04SSR
FI2
FI2CV04ANA
FI2CV04SSR
FI3
FI3CV04ANA
FI3CV04SSR
FI4
FI4CV04ANA
FI4CV04SSR
FI5
FI5CV04ANA
FI5CV04SSR
FI6
FI6CV04ANA
FI6CV04SSR
FI7
FI7CV04ANA
FI7CV04SSR
FI8
FI8CV04ANA
FI8CV04SSR

FIB0101
FIB111
FIB112
FIB113
FIB221
FIB222
FIB223
FIB331
FIB332
FIB333
FIB441
FIB442
FIB443
FIB551
FIB552
FIB553
FIB661
FIB662
FIB663
FIB771
FIB772
FIB773
FIB881
FIB882
FIB883T

Dimensions: inch (mm).
*Includes seals(s) and metal parts for one complete seal set. Neoprene® seals are standard.
For Urethane seals, add "UR" suffix to Main Seal Set Part Number. Example: FIS010300UR
21

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

FI / INTERNAL SEALING CONNECTION TOOL / NPT, BSPP (G), & BSPT THREADS
0.55*(14.0)A

T
Termination PortP - Pilot PortØBD

F Connects To

E
M
Minimum
Insertion

C*Dimension only applies to FI with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects
To

Main
Seal Set*

Base Part
NumberReplacement
Seals Pack (5)Dimensions

Rebuild
Kit

A

B

C

D

E

F

M

P

10-32
UNF

T

FI | Connectors for NPT, BSPP (G), and BSPT Threads
1/8

FI01
FIS011/8NPT FI01CV04ANA
FI01CV04SSR

FIB011/8NPT

FIR01
FIR01CV04ANA
FIR01CV04SSR

1.98(50.3)

1.25(31.7)

0.80(20.3)

0.40(10.2)

0.62(15.7)

0.48(12.2)

10-32 UNF

1/4

FIS11/4NPT

FI1
FI1CV04ANA
FI1CV04SSR

FIB11/4NPT

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51 1/4-28 0.76
(12.9) UNF (19.3)

0.57(14.5)

1/8 NPT

3/8

FIS23/8NPT
FIS21/2NPT

0.57(14.5)

1/8 NPT

1/2

0.88(22.3)
0.51 1/4-28(12.9) UNF
1.07(27.2)

3/4

FIS33/4NPT

FI3
FI3CV04ANA
FI3CV04SSR

1

FIS41NPT

1-1/4

FIB23/8NPT

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)FIB33/4NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60
0.80 1/4-28 1.26
(40.6) (20.3) UNF (32.0)

0.71(18.0)

1/8 NPT

FI4
FI4CV04ANA
FI4CV04SSR

FIB41NPTFIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60
0.80 1/4-28 1.57
(40.6) (20.3) UNF (39.9)

0.71(18.0)

1/8 NPT

FIS511/4NPT

FI5
FI5CV04ANA
FI5CV04SSR

FIB511/4NPT

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31
1.16 1/4-28(58.7) (29.5) UNF

1.88(47.8)

1.24(31.5)

1/8
NPT

1/2
NPT

1-1/2

FIS611/2NPT

FI6
FI6CV04ANA
FI6CV04SSR

FIB611/2NPTFIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31
1.16 1/4-28(58.7) (29.5) UNF

2.13(54.1)

1.24(31.5)

1/8
NPT

1/2
NPT

2

FIS72NPT

2-1/2

FIS721/2NPTFIR7
FIR7CV04ANA
FIR7CV04SSR

3.36
4.20
3.00
(85.3) (106.7) (76.2)

1/4-28 2.75
1.33
UNF (69.9) (33.8)

1/8
NPT

3/4
NPT

FI2
FI2CV04ANA
FI2CV04SSR

FI7
FI7CV04ANA
FI7CV04SSR

FIB21/2NPT

FIB72NPT
FIB721/2NPT

1.50(38.1)

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: NPT per SAE J476a; BSPP (G) per ISO 228; BSPT per ISO 7, JIS B8363 and B2351
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

22FI / INTERNAL SEALING CONNECTION TOOL / SAE O-RING BOSS PORT THREADS
0.55*(14.0)A

P - Pilot Port

Termination PortØBD

F Connects To

E
M
Minimum
Insertion

C*Dimension only applies to FI with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects To

Main Seal
Set*

Base Part
NumberReplacement
Seals Pack (5)RepairKit

Dimensions

A

B

C

D

E

F

M

P

T

FIR01
1.98
FIR01CV04ANA(50.3)
FIR01CV04SSR

1.25(31.7)

0.80(20.3)

0.40(10.2)

10-32
UNF

0.62
(15.7)

0.48(12.2)

10-32 UNF

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51 1/4-28 0.76
(12.9) UNF (19.3)

0.57(14.5)

1/8 NPT

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51(12.9)

1/4-28 0.88
UNF (22.3)

0.57(14.5)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60
0.80 1/4-28 1.26
(40.6) (20.3) UNF (32.0)

0.71(18.0)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60
0.80 1/4-28 1.57
(40.6) (20.3) UNF (39.9)

0.71(18.0)

1/8 NPT

FI | Connectors for SAE O-Ring Boss Port (ORB) Threads-4 [7/16-20]

FIS014SAE-5 [1/2-20]

FIS15SAE-6 [9/16-18]

FIS16SAE-8 [3/4-16]

FIS28SAE-10 [7/8-14]

FIS310SAE-12 [1 1/16-12] FIS212SAE-14 [1 3/16-12] FIS416SAE-16 [1 5/16-12] FIS416SAE

FI01
FI01CV04ANA
FI01CV04SSR
FI1
FI1CV04ANA
FI1CV04SSR
FI2
FI2CV04ANA
FI2CV04SSR

FIB014SAE

FIB15SAE
FIB16SAE
FIB27SAE

FI3
FI3CV04ANA
FI3CV04SSR

FIB38SAE

FI4
FI4CV04ANA
FI4CV04SSR

FIB410SAE

FIB39SAE

FIB411SAE-20 [1 5/8-12] FIS520SAE

FI5
FI5CV04ANA
FI5CV04SSR

FIB512SAE

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31
1.16 1/4-28(58.7) (29.5) UNF

1.88(47.8)

1.24(31.5)

1/8
NPT

1/2
NPT

-24 [1 7/8-12] FIS624SAE

FI6
FI6CV04ANA
FI6CV04SSR

FIS613SAE

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31
1.16 1/4-28(58.7) (29.5) UNF

2.13(54.1)

1.24(31.5)

1/8
NPT

1/2
NPT

-32 [2 1/2-12] FIS732SAE

FI7
FI7CV04ANA
FI7CV04SSR

FIB714SAE

FIR7
FIR7CV04ANA
FIR7CV04SSR

3.36
4.20
3.00
(85.3) (106.7) (76.2)

1/4-28 2.75
1.33
UNF (69.9) (33.8)

1/8
NPT

3/4
NPT

1.50
(38.1)

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: SAE J1926 or ISO 11926

23

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

FI / INTERNAL SEALING CONNECTION TOOL / METRIC ISO O-RING PORT THREADS
0.55*(14.0)A

P - Pilot Port

Termination PortØBD

F Connects To

E
M
Minimum
Insertion

C*Dimension only applies to FI with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects
To

Main
Seal Set*

Base Part
NumberReplacement
Seals Pack (5)Dimensions

Repair
Kit

A

B

C

D

E

F

M

P

FIR01
FIR01CV04ANA
FIR01CV04SSR

1.98(50.3)

1.25(31.7)

0.80(20.3)

0.40(10.2)

10-32
UNF

0.62
(15.7)

0.48(12.2)

10-32 UNF

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51(12.9)

1/4-28UNF

0.76(19.3)

0.57(14.5)

1/8 NPT

FIR1
FIR1CV04ANA
FIR1CV04SSR

2.44(62.0)

1.57(39.9)

1.02(25.9)

0.51(12.9)

1/4-28UNF

0.88(22.3)

0.57(14.5)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60(40.6)

0.80(20.3)

1/4-28UNF

1.26(32.0)

0.71(18.0)

1/8 NPT

FIR3
FIR3CV04ANA
FIR3CV04SSR

2.61(66.3)

2.36(59.9)

1.60(40.6)

0.80(20.3)

1/4-28UNF

1.57(39.9)

0.71(18.0)

1/8 NPT

T

FI | Connectors for Metric ISO O-Ring Port Threads
M10 x 1.0

FIS01M10M12 x 1.5

FIS1M12M14 x 1.5

FIS1M14M16 x 1.5

FIS2M16

M18 x 1.5

FIS2M18

M20 x 1.5

FIS2M20

M22 x 1.5

FIS2M22M24 x 1.5

FIS3M24

FI01
FI01CV04ANA
FI01CV04SSR
FI1
FI1CV04ANA
FI1CV04SSR

FIB01M10FIB1M12FIS1M14
FIB1M16

FI2
FI2CV04ANA
FI2CV04SSR

FIB2M18
FIB2M20
FIB2M22
FIB3M24

FI3
FI3CV04ANA
FI3CV04SSR

M26 x 1.5

FIS3M26

FIB3M26

M27 x 2FIS3M27M28 x 1.5

FIS3M28M30 x 1.5

FIS4M30M33 x 2FIS4M33

M36 x 2FIS4M36M42 x 2

FIS5M42

FI5
FI5CV04ANA
FI5CV04SSR

FIB5M42

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31(58.7)

1.16(29.5)

1/4-28UNF

1.88(47.8)

1.24(31.5)

1/8
1/2
NPT NPT

M48 x 2FIS6M48

FI6
FI6CV04ANA
FI6CV04SSR

FIB6M48

FIR6
FIR6CV04ANA
FIR6CV04SSR

3.68(93.5)

3.49(88.6)

2.31(58.7)

1.16(29.5)

1/4-28UNF

2.13(54.1)

1.24(31.5)

1/8
1/2
NPT NPT

M60 x 2

FIS7M60

FI7
FI7CV04ANA
FI7CV04SSR

FIB7M60

FIR7
FIR7CV04ANA
FIR7CV04SSR

3.36(85.3)

4.20(106.7)3.00(76.2)

1.50(38.1)

1/4-28
UNF

2.75
1.33
1/8 3/4(69.9) (33.8) NPT NPT

FIB3M27
FIB3M28

FI4
FI4CV04ANA
FI4CV04SSR

FIB4M30
FIB4M33
FIB4M36

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: ISO 6149, DIN 3852 Part 1 (ISO 9974)
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

24

EZ CONNECT® SERIESZGN / INTERNAL SEALING CONNECTION TOOL
Wide tolerance grip and seal connection tool for multiple sizes / types - fits any internal thread.
CONNECTS TO:
NPT

SAE

1

BSPP (G)/ METRIC
BSPT

2SPECIFICATIONS

3
4

5

ZGNL

Pressure Rating

Pilot Pressure

ZGNL:
Vacuum to
120 psi (8.3 bar)

N/A

ZGNP:
Vacuum to
300 psi (20.7 bar)

60 psi (4.1 bar)minimum

OperatingTemperatures-40°F to +250°F(-40°C to +121°C)

Termination Port

Materials ofConstruction

Seal
Material*

1/8 NPT, 1/4 NPT

Anodized
Aluminum,
Stainless Steel,Handles PVC
DippedStandard:
Buna-N

ZGNP*Additional seal material types available, consult factory.

ACTUATION METHOD

25

1

Pressure assisted sealing and gripping of threaded
port to safely grip under pressure

2

Patented design allows for each tool to connect tomultiple thread sizes / styles

3

Self aligning sleeve for repeatable / reliable
connections, even with miss-alignment

4Compact size fits into tight spaces and tighly spaced
bores

5

Pneumatic operation can be used for automatedtesting or end of arm grip and hold - lever operation
for manual applications

ZGNL Lever Handles: Lever operation for manual applications.
ZGNP Pneumatic: Pneumatic operation can be used forautomated testing or end of arm grip and hold.
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

ZGNL / MANUAL INTERNAL SEALING CONNECTION TOOL
A

ØD ØC

T

ØB

M
Minimum Insertion

Ordering Information
Connects To

Part
NumberMain
Seal Set

Dimensions
Rebuild
Kit

A

B

C

D

ThreadMinor Ø
Range

M

T

0.32
(8.1)

1/8 NPT

0.40(10.2)

1/8 NPT

0.45(11.4)

1/4 NPT

0.50(12.7)

1/4 NPTZGNL | Wide Tolerance Manual Sealing Connection Tool for Internal Threads
1/8 NPT
3/8–24 SAE
1/8 BSPP (G)
1/8 BSPT
M10x1.0
M10x1.25
M10x1.5

ZGNL1

7/16–20 UNF

ZGNL1A

S21030391B70

RZGNL10.67(17.0)

0.38 to 0.40
(9.7 to 10.2)

1/4 NPT
1/4 BSPP (G)
1/4 BSPT
M14x1.5
1/2–20 SAE
9/16–18 SAE

ZGNL2

S1112B60RZGNL20.77(19.6)

0.45 to 0.50
(11.4 to 12.7)

M12x1.0
M12x1.5

ZGNL2A

S21030456B70

RZGNL2

3/8 NPT
3/8 BSPP (G)
3/8 BSPTZGNL3

S1114B60RZGNL3

M16x1.5
5/8–24 SAE

ZGNL3AS1114B60RZGNL3

1/2 NPT
1/2 BSPP (G)
1/2 BSPT
M20x1.5

ZGNL4S1116B60RZGNL4

S1110B60RZGNL1

3.25(82.6)

3.34(82.8)

0.88(22.4)

0.87(22.1)

0.64(16.3)

0.78(19.8)

0.87 (22.1)

0.74(18.8)

3.61(91.7)

1.12(22.4)

0.90(22.9)

0.34 to 0.36
(8.5 to 9.1)

0.42 to 0.44
(10.7 to 11.2)

0.99 (25.1)

0.59 to 0.61
(15.0 to 15.5)
0.56 to .58(14.2 to 14.7)

1.06(26.9)
3.62(91.9)

1.32(33.5)

0.71 to 0.74
(18.0 to 18.8)
1.22 (31.0)

M18x1.5

ZGNL4AS1115B60RZGNL41.03(26.2)

3/4–16 SAE

ZGNL4B

S1116B60RZGNL41.06(26.9)

0.65 to 0.67
(16.5 to 17.0)
0.68 to 0.71
(17.3 to 18.0)

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

26

ZGNP / PNEUMATIC INTERNAL SEALING CONNECTION TOOL
AOAL

T - Termination
Port

ØD ØC

ØB

P - Pilot PortE

M
Minimum Insertion

Ordering Information
Connects To

Part
NumberMain
Seal Set

Dimensions
Rebuild
Kit

A

B

C

D

E

ThreadMinorØ Range

M

P

T

0.32
(8.1)

10-32
UNF

1/8
NPT

0.40
(10.2)

10-32
UNF

1/8
NPT

0.45
(11.4)

1/8
NPT

1/4
NPT

0.50
(12.7)

1/8
NPT

1/4
NPT

ZGNP | Wide Tolerance Pneumatic Sealing Connection Tool for Automated Testing of Internal Threads
1/8 NPT
3/8–24 SAE
1/8 BSPP (G)
1/8 BSPT
M10x1.0
M10x1.25
M10x1.5

ZGNP1S1110B60RZGNP1

7/16–20 SAE

ZGNP1A

S21030391B70

RZGNP10.67(17.0)

0.38 to 0.40
(9.7 to 10.2)

1/4 NPT
1/4 BSPP (G)
1/4 BSPT
M14x1.5
1/2–20 SAE
9/16–18 SAE

ZGNP2S1112B60RZGNP20.77(19.6)

0.45 to 0.50
(11.4 to 12.7)

M12x1.0
M12x1.5

ZGNP2A

S21030456B70

RZGNP20.74(18.8)

0.42 to 0.44
(10.7 to 11.2)

3/8 NPT
3/8 BSPP (G)
3/8 BSPTZGNP3S1114B60RZGNP30.90(22.9)

0.59 to 0.61
(15.0 to 15.5)

M16x1.5
5/8–24 SAE

ZGNP3AS1114B60RZGNP30.90(22.9)

0.56 to .58(14.2 to 14.7)

1/2 NPT
1/2 BSPP (G)
1/2 BSPT
M20x1.5

ZGNP4S1116B60RZGNP41.06(26.9)

0.71 to 0.74
(18.0 to 18.8)

M18x1.5

ZGNP4AS1115B60RZGNP4

3/4–16 SAE

ZGNP4B

S1116B60RZGNP4

Dimensions: inch (mm)

27

2.92
(74.2)

3.08(78.2)

3.52(89.4)

3.60(91.4)

1.30(33.0)

1.30(33.0)

1.75(44.5)

1.75(44.5)

0.64(16.3)

1.03(26.2)
1.06(26.9)

0.78(19.8)

0.87(22.1)

0.99(25.1)

1.22(31.0)

0.88(22.4)

0.88(22.4)

1.13(28.7)

1.13(28.7)

0.34 to 0.36
(8.5 to 9.1)

Contact
Factory
Contact
Factory

SAFE. RELIABLE. FAST.

Product Comparison Guide

Product Comparison
Guide

TwistMate®
(MIT)

ZGN™
(ZGNL / ZGNP)

FasMate®
(FNL / FNP / FNV)

Low Pressure< 300 psi (20.7 bar)
Low Volume
Production< 100 units/day
Difficult InterferenceHigh Pressureand High Volume> 500 units/day
Prevent False Failures
or High First Pass Yield

Support: (800) 444-2373 | fastestinc.com

28

JNL / INTERNAL SEALING CONNECTION TOOL
Manual lever actuated internal grip and seal connection tool for straight tubes / bores.
CONNECTS TO:
Straight

1

3

2

4

5

SPECIFICATIONS
OperatingTemperatures

Materials ofConstruction-40°F to +250°F(-40°C to +121°C)

Aluminum
Stainless SteelAcetal (POM)
Urethane Collet
Retainer

Pressure Rating*
JNL0 / JNL1:
10 mtorr (micron) to1000 psi (68.9 bar)
JNL2:
10 mtorr (micron) to
750 psi (51.7 bar)i

Termination Port

Seal Material**

1/8 NPT

Neoprene®

* Pressure rating based on the test piece having asurface finish greater than 16 rms and a hardness of no
more than 95 Rb to grip and seal at the rated pressure.
A surface finish of 8 rms may be acceptable if the test
piece has a hardness no greater than 40 Rb.

**Additional seal material types available, consult factory.

ACTUATION METHOD

1

Pressure assisted sealing and gripping with internalsafety lock feature prevents accidental disconnection
under pressure if handle is released

2

Instant connection for copper, steel, and aluminum
tubes commonly used in refrigeration and otherindustrial applications

3

Stainless steel collets provide maximum grip withminimum distortion of the test piece

4

Quick and easy seal replacement to minimize downtime, maintenance and tool inventory5

Self aligning connector requires no operator
adjustment

29

Lever Actuated: Simply flip the ergonomic handle forease of use
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

JNL / INTERNAL SEALING CONNECTION TOOL
1/8 NPT Termination Port

7.00 (177.8)
Connects
To

M
Minimum
Insertion

Ordering Information
Connects To+0.010/-0.010(+0.25/-0.25)

Part Number

3.45(90.0)

Rotate Lever 90°
to Connect

Dimensions
Replacement Seals
Bulk Pack (5)M

JNL0 and JNL1 | Lever Actuated Connectors for Internal Tubes / Bores
0.375 (9.5)

JNL00375H

SN00375H

0.500 (12.7)

JNL00500H

SN00500H

0.590 (15.0)

JNL10590

SN105900.625 (15.9)

JNL10625

SN106250.750 (19.1)

JNL10750

SN10750

0.785 (19.9)

JNL10785

SN107850.875 (22.2)

JNL10875

SN10875

0.53(13.5)

0.63(16.0)

Dimensions: inch (mm)i

NOTE: JNL sizes available in .005" (.13 mm) increments per customer request. Consult factory.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

30

JNL / INTERNAL SEALING CONNECTION TOOL
1/8 NPT Termination PortA
Connects
To
L
M
Minimum
Insertion

Ordering Information
Connects To+0.030/-0.010(+0.76/-0.25)

Part Number

3.45(90.0)

Rotate Lever 90°
to Connect

Dimensions
Replacement Seals
Bulk Pack (5)

A

L

M

7.18 (182.4)

1.31 (33.3)

1.39 (35.4)

JNL2 | Lever Actuated Connectors for Internal Tubes / Bores
1.000 (25.4)

JNL21000

SN21000

1.125 (28.6)

JNL21125

SN21125

1.250 (31.8)

JNL21250

SN21250

7.30 (185.5)

1.44 (36.6)

1.51 (38.4)

1.375 (34.9)

JNL21375

SN21375

7.84 (199.2)

1.56 (39.7)

2.05 (52.1)

1.500 (38.1)

JNL21500

SN21500

7.91 (201.0)

1.69 (43.0)

2.12 (53.9)

1.625 (41.3)

JNL21625

SN21625

8.09 (205.5)

1.81 (46.0)

2.30 (58.5)

Dimensions: inch (mm)i31

NOTE: Additional JNL2 sizes available per customer request. Consult factory.

CUSTOM ENGINEERED SOLUTIONSWE TRANSFORM
STANDARDIZEDTOOLS INTO
TAILORMADE SOLUTIONSTO FIT YOUR EXACTREQUIREMENTS.

Support: (800) 444-2373 | fastestinc.com

32

FASMATE® SERIESFN / INTERNAL SEALING CONNECTION TOOLInternal thread grip and seal tool that uses threaded collets to grip threaded bores for high pressures.
CONNECTS TO:
FNPT

SAE

1
2

BSPP (G)/
BSPT

3
5

SPECIFICATIONS

4

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuumto5000 psi(345 bar)-40°F to +250°F(-40°C to +121°C)

Annodized Aluminum,
Stainless Steel, Potted
PCA

Termination Port

Seal Material*

BSPP (G) or FNPT

Buna-N*Additional seal material types available, consult factory.
** Operating Temp: 32°F-100°F (0°C-38°C) for ICON™.
i

Side load rating varies depending on size and insertion.

ACTUATION OPTIONSFNL - Lever

1

Pressure assisted grip and proprietary design locks
the connector securely in the port, even when usedin dynamic hydraulic applications

2

Instant threaded sealing connection up to
5,000 psig without tape, sealant, or wrenches significantly reduces process time3

Split collet design locks securely and will notdamage threaded ports

4

Self aligning connector requires no operator
adjustment

5

Quick and easy seal replacement to minimize downtime, maintenance and tool inventory33

FNV - Thumb ValveFNP - Pneumatic

ICON™ TECHNOLOGY
SURE SEAL™
ACCESSORIES
Visit website: fastestinc.com

ICON™

INTELLIGENT CONNECTION TECHNOLOGY
FasTest’s ICON™ adds sensing capabilities to our mechanical
Sealing Connection Tools. ICON™ Tools include instant LED visualfeedback and data output to improve sealing connection accuracy,
maximize production efficiency, and optimize maintenance.

ICON™ features:
SURE SEAL™
Instant LED feedback verifies a good connection prior to starting a test.

CONNECTED

System Overview:
Verify connections aregood prior to startinga leak test and provide
operators instant positive
feedback to simplify
training.

User's System
HMI

PLC

CONNECTEDRECONNECT

RECONNECTPICK TOOL

Recognize short connects
before hazardous spills
occur in functional
testing, or prevent
wasteful False Positive
results in leak testing.

Standalone install or tie into PLC

PICK TOOLz

Controllable LED
signals operator touse specific tool.

z

PROGRAMMING
TOOLz

Quickly setup ICON™
Tools
Eliminate the need for
PLC programming
Can be powered fromwall adapter (included)
or from a PLC (24VDC)

Support: (800) 444-2373 | fastestinc.com

34

FASMATE® SERIESFN / INTERNAL CONNECTIONS / NPT
FNL

A

0.55*
(14.0)DØB ØE
C

Connects To
TTermination Port
M
Minimum
Insertion

Ordering Information
Connects
To

Pressure
RatingFNL Part Number(with Lever)FNV Part Number(with Thumb Valve)

FNP Part Number(with Pneumatic Pilot)

5000 (345)

FNL022021[*]

FNV022021

FNP022021[*]2500 (172)FNLR022021[*]FNVR022021

FNPR022021[*]

5000 (345)

FNL022025[*]

FNV022025

FNP022025[*]

5000 (345)

FNL042041[*]

FNV042041

FNP042041[*]

2500 (172)FNLR042041[*]FNVR042041

FNPR042041[*]

5000 (345)

FNL042045[*]

FNV042045

FNP042045[*]

5000 (345)

FNL062061[*]

FNV062061

FNP062061[*]

2500 (172)FNLR062061[*]FNVR062061

FNPR062061[*]

5000 (345)

FNL062065[*]

FNV062065

FNP062065[*]

FNL082081[*]

FNV082081

FNP082081[*]FNL082085[*]

FNV082085

FNP082085[*]

FNL122121[*]

FNV122121

FNP122121[*]

FNL122125[*]

FNV122125

FNP122125[*]

Replacement
Seals Pack (5)Rebuild
Kit

ICON™ Repair Kit(FNL / FNP)

S1108B70

RFN022021

S21250327B60

RFN042041

S1112B70

RFN062061

S1208B70

RFN082081

RFNLBG4CV04ANA
RFNLBG4CV04SSR

S1315B50

RFNBG5RFNLBG5CV04ANA
RFNLBG5CV04SSR

FasMate® FN | NPT

1/8 NPT

1/4 NPT

3/8 NPT

1/2 NPT

5000 (345)

3/4 NPT

3500 (241)

RFNLBG1CV04ANA
RFNLBG1CV04SSR

Reduced Thead Connectors [FNxRxxxxxx]; The "R" in the part number indicates a shorter collet length for shallow ports.
Port specifications: NPT per SAE J476 or ANSI B1.20*How To Add ICON™ to FN
Signal Output

Part Number Suffix

ExampleFNL Connector without ICON™

None

FNL022021

FNL with ICON™: Analog Output Signal CV04ANAFNL022021CV04ANAFNL with ICON™: Solid State Relay

FNL022021CV04SSR

35

CV04SSR

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

T
Termination Port

FNV

FNP

A
D

C

ØB ØE

Connects To

D

1/8 NPT Pilot PortT
Termination PortA

0.55*
(14.0)

ØB ØE

Connects To

1/8 NPT Pilot Port

*Dimension only applies to FN with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").

Dimensions

A

(FNL)

A

(FNV)

A

(FNP)

B

C

(FNL)

C

(FNV)

D

E

M

0.55 (14.0)
4.80 (121.9)

5.13 (130.3)

4.90 (124.5)

1.06 (26.9)

3.70(94.0)

1.58 (40.1)

1.50(38.1)

0.65 (16.5)

0.30 (7.6)
0.55 (14.0)
0.67 (17.0)

5.00 (127.0)

5.21 (132.3)

5.00 (127.0)

1.06 (26.9)

4.00(101.6)

1.58 (40.1)

1.70(43.2)

0.72 (18.3)

0.39 (9.9)
0.67 (17.0)
0.67 (17.0)

5.00 (127.0)

5.05 (128.3)

4.80 (121.9)

1.25 (31.8)

3.90 (99.1)

1.58 (40.1)

1.86(47.2)

0.86 (21.8)

0.47 (11.9)
0.67 (17.0)

5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33(59.2)

1.09 (27.7)

0.76 (19.3)

8.17(207.5)8.75 (222.2)

8.75 (222.2)

1.78 (45.2)

5.10 (129.5)

2.11 (53.6)

2.93 (74.4)

1.49 (37.8)

0.63 (16.0)

T

1/8 NPT
1/8 BSPP (G)
1/4 NPT
1/4 BSPP (G)3/8 NPT
3/8 BSPP (G)1/2 NPT
1/2 BSPP (G)3/4 NPT
3/4 BSPP (G)Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

36

FASMATE® SERIESFN / INTERNAL CONNECTIONS / BSPP (G)/T
FNL

0.55*
(14.0)

A
D
ØB ØE

C

Connects To
TTermination Port
M
Minimum
Insertion
Ordering Information
Connects
To

Pressure
RatingFNL Part Number(with Lever)FNV Part Number(with Thumb Valve)

FNP Part Number(with Pneumatic Pilot)

5000 (345)

FNL026021[*]

FNV026021

FNP026021[*]2500 (172)FNLR026021[*]FNVR026021

FNPR026021[*]

5000 (345)

FNL026025[*]

FNV026025

FNP026025[*]

2500 (172)FNLR026025[*]FNVR026025

FNPR026025[*]

5000 (345)

FNL026T025[*]

FNV026T025

FNP026T025[*]

5000 (345)

FNL046041[*]

FNV046041

FNP046041[*]

2500 (172)FNLR046041[*]FNVR046041

FNPR046041[*]

5000 (345)

FNL046045[*]

FNV046045

FNP046045[*]

2500 (172)FNLR046045[*]FNVR046045

FNPR046045[*]

5000 (345)

FNL046T045[*]

FNV046T045

FNP046T045[*]

FNL066061[*]

FNV066061

FNP066061[*]

FNL066065[*]

FNV066065

FNP066065[*]

3/8 BSPTFNL066T065[*]

FNV066T065

FNP066T065[*]

1/2 BSPP(G)FNL086081[*]

FNV086081

FNP086081[*]FNL086085[*]

FNV086085

FNP086085[*]

1/2 BSPTFNL086T085[*]

FNV086T085

FNP086T085[*]

3/4 BSPP(G)FNL126121[*]

FNV126121

FNP126121[*]

FNL126125[*]

FNV126125

FNP126125[*]

FNL126T125[*]

FNV126T125

FNP126T125[*]

Replacement
Seals Pack (5)Rebuild
Kit

S1108B70

RFN026021

ICON™ Repair Kit(FNL / FNP)

FasMate® FN | BSPP (G)

1/8 BSPP(G)

1/8 BSPT

1/4 BSPP(G)

1/4 BSPT
3/8 BSPP(G)

5000 (345)5000 (345)3500 (241)

3/4 BSPTRFNLBG1CV04ANA
RFNLBG1CV04SSR
S21250327B60

RFN046041

S1112B70

RFN066061

S1208B70

RFN086081

RFNLBG4CV04ANA
RFNLBG4CV04SSR

S1315B50

RFNBG5RFNLBG5CV04ANA
RFNLBG5CV04SSR

Reduced Thead Connectors [FNxRxxxxxx]; The "R" in the part number indicates a shorter collet length for shallow ports.
Port Specifications: BSPP (G) per ISO 228, BS 2779, DIN 3852 Part 2 Type A and B; BSPT per ISO 7 or BS 21*How To Add ICON™ to FN
Signal Output

Part Number Suffix

ExampleFNL Connector without ICON™

None

FNL022021

FNL with ICON™: Analog Output Signal CV04ANAFNL022021CV04ANAFNL with ICON™: Solid State Relay

FNL022021CV04SSR

37

CV04SSR

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

T
Termination Port

FNV

FNP

T
Termination Port
A

A
D

C

ØB ØE

Connects To

D

1/8 NPT Pilot Port
0.55*
(14.0)

ØB ØE

Connects To

1/8 NPT Pilot Port

*Dimension only applies to FN with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Dimensions

A

(FNL)

4.80 (121.9)

5.00 (127)

A

(FNV)

5.13 (130.3)

5.21 (132.3)

A

(FNP)

4.90 (124.5)

5.00 (127.0)

B

1.06 (26.9)

1.06 (26.9)

C

(FNL)

3.70 (94)4.00 (101.6)

C

(FNV)

1.58 (40.1)

1.58 (40.1)

D

1.50 (38.1)

1.70 (43.2)

E

0.65 (16.5)

0.72 (18.3)

MT

0.55 (14.0)

1/8 NPT

0.27 (6.9)

1/8 NPT

0.55 (14.0)

1/8 BSPP (G)0.27 (6.9)

1/8 BSPP (G)0.55 (14.0)

1/8 BSPP (G)0.67 (17.0)

1/4 NPT

0.39 (9.9)

1/4 NPT

0.67 (17.0)

1/4 BSPP (G)0.39 (9.9)

1/4 BSPP (G)0.67 (17.0)

1/4 BSPP (G)3/8 NPT

5.00 (127)5.05 (128.3)

4.80 (121.9)

1.25 (31.8)

3.90 (99.1)

1.58 (40.1)

1.86 (47.2)

0.86 (21.8)

0.67 (17.0)

3/8 BSPP (G)
3/8 BSPP (G)1/2 NPT

5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.09 (27.7)

0.76 (19.3)

1/2 BSPP (G)
1/2 BSPP (G)3/4 NPT

8.17 (207.5)

8.75 (222.2)

8.75 (222.2)

1.78 (45.2)

5.10 (129.5)

2.11 (53.6)

2.93 (74.4)

1.49 (37.8)

0.63 (16.0)

3/4 BSPP (G)
3/4 BSPP (G)Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

38

FASMATE® SERIESFN / INTERNAL CONNECTIONS / SAE O-RING
FNL

A

0.55*
(14.0)DØB ØE
C

Connects To
TTermination Port
M
Minimum
Insertion
Ordering Information
Connects To

Pressure
RatingFNL Part Number(with Lever)FNV Part Number(with Thumb Valve)

FNP Part Number(with Pneumatic Pilot)

FNLR034021[*]FNVR034021

FNPR034021[*]FNLR034025[*]FNVR034025

FNPR034025[*]

5000 (345)

FNL044021[*]

FNV044021

FNP044021[*]2500 (172)FNLR044021[*]FNVR044021

FNPR044021[*]

Replacement
Seals Pack (5)Rebuild
Kit

S1108B70

RFN022021

S1109B70

RFN044021

ICON™ Repair Kit(FNL / FNP)

FasMate® FN | SAE O-Ring-3 [3/8-24]-4 [7/16-20]-4 [7/16-24]-5 [1/2-20]-6 [9/16-18]-8 [3/4-16]-10 [7/8-14]

2500 (172)5000 (345)

FNL044025[*]

FNV044025

FNP044025[*]

2500 (172)FNLR044025[*]FNVR044025

FNPR044025[*]FNLR044K021[*]FNVR044K021

FNPR044K021[*]FNLR044K025[*]FNVR044K025

FNPR044K025[*]

5000 (345)

FNL054041[*]

FNV054041

FNP054041[*]

2500 (172)2500 (172)FNLR054041[*]FNVR054041

FNPR054041[*]

5000 (345)

FNL054045[*]

FNV054045

FNP054045[*]

2500 (172)FNLR054045[*]FNVR054045

FNPR054045[*]

5000 (345)

FNL064041[*]

FNV064041

FNP064041[*]

2500 (172)FNLR064041[*]FNVR064041

FNPR064041[*]

5000 (345)

FNL064045[*]

FNV064045

FNP064045[*]

2500 (172)FNLR064045[*]FNVR064045

FNPR064045[*]

5000 (345)5000 (345)-12 [1 1/16-12] 3500 (241)

FNL084061[*]

FNV084061

FNP084061[*]

FNL084065[*]

FNV084065

FNP084065[*]

FNL104081[*]FNV104081

FNP104081[*]FNL104085[*]

FNV104085

FNP104085[*]

FNL124121[*]

FNV124121

FNP124121[*]RFNLBG1CV04ANA
RFNLBG1CV04SSR
S21250327B60

RFN054041

S1111B70

RFN064041

S1207B70

RFN084061

S2M0401600B70

RFN104081

S1315B50

RFNBG5RFNLBG4CV04ANA
RFNLBG4CV04SSR

RFNLBG5CV04ANA
RFNLBG5CV04SSR

Reduced Thead Connectors [FNxRxxxxxx]; The "R" in the part number indicates a shorter collet length for shallow ports.
Port Specifications: SAE O-Ring per SAE J1926 or ISO 11926*How To Add ICON™ to FN
Signal Output

Part Number Suffix

ExampleFNL Connector without ICON™

None

FNL022021

FNL with ICON™: Analog Output Signal CV04ANAFNL022021CV04ANAFNL with ICON™: Solid State Relay

FNL022021CV04SSR

39

CV04SSR

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

T
Termination Port

FNV

FNP

T
Termination Port
A

A
D

C

ØB ØE

Connects To

D

1/8 NPT Pilot Port
0.55*
(14.0)

ØB ØE

Connects To

1/8 NPT Pilot Port

*Dimension only applies to FN with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Dimensions

A

A

A

C

C

(FNL)

(FNV)

(FNP)

B

(FNL)

(FNV)

D

E

M

4.80 (121.9)

5.13 (130.3)

4.90 (124.5)

1.06 (26.9)

3.70 (94.0)

1.58 (40.1)

1.50 (38.1)

0.65 (16.5)

0.30 (7.6)

4.80 (121.9)

5.13 (130.3)

4.90 (124.5)

1.06 (26.9)

3.70 (94.0)

1.58 (40.1)

1.50 (38.1)

0.65 (16.5)

5.00 (127.0)

1.06 (26.9)

4.00 (101.6)

1.58 (40.1)

1.70 (43.2)

0.72 (18.3)

0.34 (8.6)

1/8 NPT

0.55 (14.0)

1/8 BSPP (G)0.34 (8.6)

1/8 BSPP (G)0.39 (9.9)
0.67 (17.0)
0.39 (9.9)
0.67 (17.0)

5.00 (127.0)

5.21 (132.3)

5.00 (127.0)

1.06 (26.9)

3.90 (99.1)

1.58 (40.1)

1.86 (47.2)

0.79 (20.1)

1/8 BSPP (G)
1/8 NPT

0.67 (17.0)
5.21 (132.3)

1/8 NPT

0.55 (14.0)

0.37 (9.4)

5.00 (127.0)T

0.41 (10.4)
0.67 (17.0)
0.41 (10.4)

5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.09 (27.7)

0.76 (19.3)

5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.25 (31.8)

0.76 (19.3)

8.17 (207.5)

8.75 (222.2)

8.75 (222.2)

1.78 (45.2)

5.10 (129.5)

2.11 (53.6)

2.93 (74.4)

1.49 (37.8)

0.63 (16.0)

1/8 NPT
1/8 BSPP (G)
1/4 NPT
1/4 BSPP (G)
1/4 NPT
1/4 BSPP (G)3/8 NPT
3/8 BSPP (G)1/2 NPT
1/2 BSPP (G)3/4 NPT

Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

40

FASMATE® SERIESFN / INTERNAL CONNECTIONS / METRIC
FNL

0.55*
(14.0)

A
D
ØB ØE

C

Connects To
TTermination Port
M
Minimum
Insertion
Ordering Information
Connects
To

Pressure
RatingFNL Part Number(with Lever)FNV Part Number(with Thumb Valve)

FNP Part Number(with Pneumatic Pilot)

Replacement
Seals Pack (5)Rebuild
Kit

S1108B70

RFN022021

ICON™ Repair Kit(FNL / FNP)

FasMate® FN | ISO O-Ring Metric

M10 × 1.0

5000 (345)

FNL108021[*]

FNV108021

FNP108021[*]2500 (172)FNLR108021[*]FNVR108021

FNPR108021[*]

5000 (345)

FNL108025[*]

FNV108025

FNP108025[*]

2500 (172)FNLR108025[*]FNVR108025

FNPR108025[*]FNLR108D021[*]FNVR108D021

FNPR108D021[*]FNLR108D025[*]FNVR108D025

FNPR108D025[*]

M10 × 1.25

2500 (172)

M10 × 1.5

2500 (172)

M12 × 1.0

M12 × 1.25
M12 × 1.5

M14 x 1.5

FNLR108E021[*]FNVR108E021

FNPR108E021[*]FNLR108E025[*]FNVR108E025

FNPR108E025[*]

5000 (345)

FNL128021[*]

FNV128021

FNP128021[*]2500 (172)FNLR128021[*]FNVR128021

FNPR128021[*]

5000 (345)

FNL128025[*]

FNV128025

FNP128025[*]

2500 (172)FNLR128025[*]FNVR128025

FNPR128025[*]FNLR128D021[*]FNVR128D021

FNPR128D021[*]FNLR128D025[*]FNVR128D025

FNPR128D025[*]FNLR128E021[*]FNVR128E021

FNPR128E021[*]FNLR128E025[*]FNVR128E025

FNPR128E025[*]

2500 (172)2500 (172)5000 (345)

FNL148045[*]

FNV148045

FNP148045[*]

2500 (172)FNLR148041[*]

FNVR148041

FNPR148041[*]FNPR148045[*]

2500 (172)FNLR148045[*]FNVR148045

5000 (345)

FNL168065[*]

FNV168065

FNP168065[*]

M16 x 1.5

2500 (172)FNLR168061[*]FNVR168061

FNPR168061[*]

2500 (172)FNLR168065[*]

FNVR168065

FNPR168065[*]

M18 x 1.5

5000 (345)

FNL188065[*]

FNV188065

M20 x 1.5

5000 (345)

FNL208065[*]

M22 x 1.5

5000 (345)

FNL228085[*]

S21250327B60
RFN042041

RFNLBG1CV04ANA
RFNLBG1CV04SSR

S1203B60

S21250327B60
S1203B60

RFN042041

S21200445B70

RFN062061

FNP188065[*]

S1206B70

RFN188061

FNV208065

FNP208065[*]

S21390576B70

RFN208061

FNV228085

FNP228085[*]

S1208B70

RHN228081

RFNLBG4CV04ANA
RFNLBG4CV04SSR

Reduced Thead Connectors [FNxRxxxxxx]; The "R" in the part number indicates a shorter collet length for shallow ports.
Port Specifications: BSPP (G) per ISO 228, BS 2779, DIN 3852 Part 2 Type A and B; BSPT per ISO 7 or BS 21*How To Add ICON™ to FN
Signal Output

Part Number Suffix

ExampleFNL Connector without ICON™

None

FNL022021

FNL with ICON™: Analog Output Signal

CV04ANA

FNL022021CV04ANAFNL with ICON™: Solid State Relay

CV04SSRFNL022021CV04SSR

41

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

T
Termination Port

FNV

FNP

T
Termination Port
A

A
D

C

ØB ØE

Connects To

D

1/8 NPT Pilot Port
0.55*
(14.0)

ØB ØE

Connects To

1/8 NPT Pilot Port

*Dimension only applies to FN with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Dimensions

A

(FNL)

A

(FNV)

A

(FNP)

B

C

(FNL)

C

(FNV)

D

E

M

0.55 (14.0)
0.30 (7.6)
0.55 (14.0)
4.80 (121.9)

5.13 (130.3)

4.90 (124.5)

1.06 (26.9)

3.70(94.0)

1.58 (40.1)

1.50(38.1)

0.65 (16.5)

0.30 (7.6)
0.32 (8.1)
0.34 (8.6)
0.67 (17.0)
0.38 (9.7)
0.67 (17.0)

5.00 (127.0)

5.21 (132.3)

5.00 (127.0)

1.06 (26.9)

4.00(101.6)

1.58 (40.1)

1.70(43.2)

0.72 (18.3)

0.38 (9.7)
0.38 (9.7)
0.40 (10.2)

5.00 (127.0)

5.21 (132.3)

5.00 (127.0)

1.06 (26.9)

4.00(101.6)

1.58 (40.1)

1.70(43.2)

0.72 (18.3)

T

1/8 NPT
1/8 BSPP (G)
1/8 NPT
1/8 BSPP (G)
1/8 NPT
1/8 BSPP (G)
1/8 NPT
1/8 BSPP (G)
1/8 NPT
1/8 BSPP (G)
1/8 NPT
1/8 BSPP (G)0.67 (17.0)

1/4 BSPP (G)0.43 (10.9)

1/4 NPT

0.43 (10.9)

1/4 BSPP (G)0.67 (17.0)

3/8 BSPP (G)0.43 (10.9)

3/8 NPT

5.00 (127.0)

5.05 (128.3)

4.80 (121.9)

1.25 (31.8)

3.90 (99.1)

1.58 (40.1)

1.86(47.2)

0.86 (21.8)

0.43 (10.9)

3/8 BSPP (G)5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.00 (25.4)

0.76 (19.3)

3/8 BSPP (G)5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.09 (27.7)

0.76 (19.3)

3/8 BSPP (G)5.27 (133.9)

5.27 (133.9)

5.34 (135.6)

1.43 (36.3)

4.40 (111.8)

1.85 (47.0)

2.33 (59.2)

1.09 (27.7)

0.76 (19.3)

1/2 BSPP (G)Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

42

TWISTMATE® SERIESMIT / INTERNAL CONNECTIONSManual twist sealing connection tool for internal threaded ports.
CONNECTS TO:
FNPTBSPP (G)/SAE
BSPT
O-Ring2

4

SPECIFICATIONS

1

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to
10,000 psi(689 bar)-40°F to +200°F(-40°C to +93°C)

Stainless Steel

Termination Port

Seal Material*

NPT, SAE 37° Flare

Urethane,
Neoprene, or
Buna-N*Additional seal material types available, consult factory.

ACTUATION METHOD
3Manual Twist: Finger-tight connection eliminates tapeand sealants
ICON™ TECHNOLOGY
Consult Factory

1

Pressure assisted sealing eliminates leaks andresists movement under pressure

2

Leak-tight seal prevents contamination of media
and reduces scrap and test damage

3

Available in flow or plug versions

4

Quick and easy seal replacement to minimize
down time, maintenance, and tool inventory

43

ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MIT / INTERNAL CONNECTIONS / NPT

Swivel Style
Non-Swivel Style

Swivel Style

Non-Swivel StyleA

Connects To

A
Connects To
TTermination PortØBT
Termination PortØB

Ordering Information

Dimensions

Part Number*

Replacement
Seals Bulk Pack (5)Rebuild Kit

1/8 NPT

MIT022021

S1109U70

MITR020

1/4 NPT

MIT042041

S1111U70

MITR040

3/8 NPT

MIT062061

S1113U70

1/2 NPT

MIT082081

3/4 NPT

Pressure
RatingA

B

T

1.68 (42.7)

0.82 (20.8)

1/8 NPT

1.88 (42.8)

1.00 (25.4)

1/4 NPT

MITR060

2.09 (53.1)

1.18 (30.0)

3/8 NPT

S1209U70

MITR080

2.57 (65.3)

1.36 (34.5)

1/2 NPT

MIT122121

S1213U70

MITR120

2.73 (69.3)

1.68 (42.7)

3/4 NPT

1 NPT

MIT162161

S1216U70

MITR160

3.27 (83.1)

2.00 (50.8)

1 NPT

1 ¼ NPT

MIT202201

S1222U70

MITR200

3.29 (83.6)

2.38 (60.5)

1 ¼ NPT

1 ½ NPT

MIT242241

S1327U70

MITR240

3.73 (94.7)

3.73 (94.7)

1 ½ NPT

1/8 NPT

MIT022021X

S1109U70

MITR02

1.24 (31.5)

0.82 (20.8)

1/8 NPT

1/4 NPT

MIT042041X

S1111U70

MITR04

1.41 (35.8)

1.00 (25.4)

1/4 NPT

3/8 NPT

MIT062061X

S1113U70

MITR06

1.48 (37.6)

1.18 (30.0)

3/8 NPT

1/2 NPT

MIT082081X

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

1/2 NPT

3/4 NPT

MIT122121X

S1213U70

MITR12

1.94 (49.3)

1.68 (42.7)

3/4 NPT

1 NPT

MIT162161X

S1216U70

MITR162.07 (52.6)

2.00 (50.8)

1 NPT

1-1/4 NPT

MIT202201X

S1222U70

MITR204000 (276)

2.13 (54.1)

2.38 (60.5)

1 ¼ NPT

1-1/2 NPT

MIT242241X

S1327U70

MITR243000 (207)2.40 (61.0)

2.74 (69.6)

1 ½ NPT

2 NPT

MIT322161X

S1331U70

MITR322500 (172)2.68 (68.1)

3.47 (88.1)

1 NPT

2-1/2 NPT

MIT402161X

S1335U70

MITR401500 (103)3.42 (88.9)

3.97 (100.8)

1 NPT

3 NPT

MIT482161X

S1340U70

MITR481500 (103)3.68 (93.5)

4.73 (120.1)

1 NPT

4 NPT

MIT642161X

S1348U70

MITR641000 (69)

3.68 (93.5)

5.73 (145.5)

1 NPT

Connects To
NPT | Swivel Style

5000 (345)4000 (276)3000 (207)

NPT | Non-Swivel Style
5000 (345)4000 (276)4000 (276)Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT022021XV = FKM
Port Specifications: NPT per SAE J476 or ANSI B1.20
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

44

TWISTMATE® SERIESMIT / INTERNAL CONNECTIONS / NPT

Non-Swivel Style for High Pressure
Plug Style

Non-Swivel Style

Plug StyleA
Connects To

A
Connects To
TTermination PortØBØB

Ordering Information
Connects To

Part Number*

Dimensions

Replacement
Seals Bulk Pack (5)Rebuild Kit

Pressure
RatingA

B

T

1.24 (31.5)

0.82 (20.8)

1/8 NPT

1.41 (35.8)

1.00 (25.4)

1/4 NPT

NPT | Non-Swivel Style for High Pressure
1/8 NPT

MITH022021X

S1109U70

MITR02

1/4 NPT

MITH042041X

S1111U70

MITR04

3/8 NPT

MITH062061X

S1113U70

MITR06

10000 (689)

1.48 (37.6)

1.18 (30.0)

3/8 NPT

1/2 NPT

MITH082081X

S1209U70

MITR088000 (552)

1.85 (47.0)

1.36 (34.5)

1/2 NPT

3/4 NPT

MITH122121X

S1213U70

MITR127500 (517)

1.94 (49.3)

1.68 (42.7)

3/4 NPT

1 NPT

MITH162161X

S1216U70

MITR166500 (448)2.07 (52.6)

2.00 (50.8)

1 NPT

1/8 NPT

MIT022P

S1109U70

MITR02

1.24 (31.5)

0.82 (21.8)

1/4 NPT

MIT042P

S1111U70

MITR04

1.41 (35.8)

1.00 (25.4)

3/8 NPT

MIT062P

S1113U70

MITR06

1.48 (37.6)

1.18 (30.0)

1/2 NPT

MIT082P

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

3/4 NPT

MIT122P

S1213U70

MITR12

1.94 (49.3)

1.68 (42.7)

1 NPT

MIT162P

S1216U70

MITR162.07 (52.6)

2.00 (50.8)

1 ¼ NPT

MIT202P

S1222U70

MITR202.13 (54.1)

2.38 (60.5)

1 ½ NPT

MIT242P

S1327U70

MITR243000 (207)2.40 (61.0)

2.74 (69.6)

2 NPT

MIT322P

S1331U70

MITR322500 (172)2.68 (68.1)

3.47 (88.1)

2 ½” NPT

MIT402P

S1335U70

MITR403.42 (88.9)

3.97 (100.8)

3 NPT

MIT482P

S1340U70

MITR483.68 (93.5)

4.73 (120.1)

4 NPT

MIT642P

S1348U70

MITR643.68 (93.5)

5.73 (145.5)

10000 (689)

NPT | Plug Style
5000 (345)4000 (276)1500 (103)1000 (69)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MITH022021XV = FKM
Port Specifications: NPT per SAE J476 or ANSI B1.20

45

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

Swivel Style
Non-Swivel Style
Plug Style

MIT / INTERNAL CONNECTIONS / BSPP (G)Swivel Style

Non-Swivel Style / Plug StyleA

Connects To

A
Connects To
TTermination PortØB

Ordering Information

Dimensions

Part Number*

Replacement
Seals Bulk Pack (5)Rebuild Kit

1/8 BSPP (G)MIT026021

S1109U70

MITR020

1/4 BSPP (G)MIT046041

S1111U70

MITR040

3/8 BSPP (G)MIT066061

S1113U70

MITR060

1/2 BSPP (G)MIT086081

S1209U70

MITR080

Connects To

TTermination PortØB

Pressure
RatingA

B

T

1.66 (42.2)

0.82 (20.8)

1/8 FNPT

1.83 (46.5)

1.00 (25.4)

1/4 FNPT

2.10 (53.4)

1.18 (30.0)

3/8 FNPT

2.55 (64.8)

1.36 (34.5)

1/2 FNPT

1.20 (30.5)

0.82 (20.8)

1/8 FNPT

1.36 (34.5)

1.00 (25.4)

1/4 FNPT

1.50 (38.1)

1.18 (30.0)

3/8 FNPT

1.83 (46.5)

1.36 (34.5)

1/2 FNPT

1.94 (49.3)

1.68 (42.7)

3/4 FNPT

2.07 (52.6)

2.07 (52.6)

1 FNPT

1.24 (31.5)

0.82 (20.8)

1.41 (35.8)

1.00 (25.4)

1.48 (37.6)

1.18 (30.0)

1.85 (47.0)

1.36 (34.5)

1.90 (48.3)

1.68 (42.7)

2.36 (59.9)

2.07 (52.6)

BSPP (G) | Swivel Style
5000 (345)4000 (276)

BSPP (G) | Non-Swivel Style
1/8 BSPP (G)MIT026021X

S1109U70

MITR02

1/4 BSPP (G)MIT046041X

S1111U70

MITR04

3/8 BSPP (G)MIT066061X

S1113U70

MITR06

1/2 BSPP (G)MIT086081X

S1209U70

MITR08

3/4 BSPP (G)MIT126121X

S1213U70

MITR12

1 BSPP (G)MIT166161X

S1216U70

MITR16

1/8 BSPP (G)MIT026P

S1109U70

MITR02

1/4 BSPP (G)MIT046P

S1111U70

MITR04

3/8 BSPP (G)MIT066P

S1113U70

MITR06

1/2 BSPP (G)MIT086P

S1209U70

MITR08

3/4 BSPP (G)MIT126P

S1213U70

MITR12

1 BSPP (G)MIT166P

S1216U70

MITR16

5000 (345)4000 (276)

BSPP (G) | Plug Style
5000 (345)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT026021V = FKM
Port Specifications: BSPP (G) per ISO 228 or BS2779

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

46

TWISTMATE® SERIESMIT / INTERNAL CONNECTIONS / BSPT

Swivel Style
Non-Swivel Style
Plug Style

Swivel Style

Non-Swivel Style / Plug StyleA

Connects To

A
Connects To
TTermination PortØB

Ordering Information

T
Termination PortØB

Dimensions

Part Number*

Replacement
Seals Bulk Pack (5)Rebuild Kit

1/8 BSPT

MIT026T021

S1109U70

MITR020

1/4 BSPT

MIT046T041

S1111U70

MITR040

3/8 BSPT

MIT066T061

S1113U70

MITR060

1/2 BSPT

MIT086T081

S1209U70

MITR080

1/8 BSPT

MIT026T021X

S1109U70

1/4 BSPT

MIT046T041X

3/8 BSPT

Pressure
RatingA

B

T

1.70 (43.2)

0.82 (20.8)

1/8 FNPT

1.88 (47.8)

1.00 (25.4)

1/4 FNPT

2.10 (53.4)

1.18 (30.0)

3/8 FNPT

2.88 (64.8)

1.36 (34.5)

1/2 FNPT

MITR02

1.20 (30.5)

0.82 (20.8)

1/8 FNPTS1111U70

MITR04

1.41 (35.8)

1.00 (25.4)

1/4 FNPT

MIT066T061X

S1113U70

MITR06

1.55 (39.8)

1.18 (30.0)

3/8 FNPT

1/2 BSPT

MIT086T081X

S1209U70

MITR081.82 (46.2)

1.36 (34.5)

1/2 FNPT

3/4 BSPT

MIT126T121X

S1213U70

MITR122.00 (50.8)

1.68 (42.7)

3/4 FNPT

1 BSPT

MIT166T161X

S1216U70

MITR16

2.26 (57.4)

2.00 (50.8)

1 FNPT

1/8 BSPT

MIT026TP

S1109U70

MITR02

1.20 (30.5)

0.82 (21.8)

1/4 BSPT

MIT046TP

S1111U70

MITR04

1.41 (35.8)

1.00 (25.4)

3/8 BSPT

MIT066TP

S1113U70

MITR061.50 (38.1)

1.18 (30.0)

1/2 BSPT

MIT086TP

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

3/4 BSPT

MIT126TP

S1213U70

MITR12

1.92 (48.8)

1.68 (42.7)

1 BSPT

MIT166TP

S1216U70

MITR162.07 (52.6)

2.00 (50.8)

1 1/2 BSPT

MIT246TP

S1327U70

MITR243000 (207)

2.54 (64.5)

2.74 (69.6)

2 BSPT

MIT326TP

S1331U70

MITR322500 (172)2.74 (69.6)

3.47 (88.1)

Connects To
BSPT | Swivel Style

5000 (345)4000 (276)

BSPT | Non-Swivel Style

4000 (276)

BSPT | Plug Style
5000 (345)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT026T021V = FKM
Port Specifications: BSPT per ISO 7 or BS 21

47

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MIT / INTERNAL CONNECTIONS / SAE ORB

Non-Swivel Style
Non-Swivel Style for High Pressure

Non-Swivel StyleA
Connects To
TTermination PortØB

Ordering Information
Connects To

Part Number*

Dimensions

Replacement
Seals Bulk Pack (5)Rebuild Kit

S1109U70

MITR02Pressure
RatingA

B

T

1.29 (32.8)

0.82 (21.8)

1/8 FNPT

1.29 (32.8)

0.82 (21.8)

1/8 FNPT

1.41 (35.8)

1.00 (25.4)

1/4 FNPT

1.41 (35.8)

1.00 (25.4)

1/4 FNPT

1.85 (47.0)

1.36 (34.5)

1/2 FNPT

1.85 (47.0)

1.36 (34.5)

1/2 FNPT

1.94 (49.3)

1.68 (42.7)

3/4 FNPT

2.13 (54.1)

2.00 (50.8)

1 FNPT

SAE ORB | Non-Swivel Style-3 [3/8-24]

MIT034021X-4 [7/16-20]

MIT044021X-5 [1/2-20]

MIT054041X-6 [9/16-18]

MIT064041X-8 [3/4-16]

MIT084081X-10 [7/8-14]

MIT104081X-12 [1 1/16-12]

5000 (345)S1111U70

MITR04

S1209U70

MITR08

MIT124121X

S1213U70

MITR12-14 [1 3/16-12]

MIT144161X

S1216U70

MITR16-16 [1 5/16-12]

MIT164161X

S1217U70

MITR16

2.13 (54.1)

2.00 (50.8)

1 FNPT-20 [1 5/8-12]

MIT204201X

S1222U70

MITR202.13 (54.1)

2.38 (60.5)

1 1/4 FNPT

1.29 (32.8)

0.82 (21.8)

1/8 FNPT

1.41 (35.8)

1.00 (25.4)

1/4 FNPT

1.85 (47.0)

1.36 (34.5)

1/2 FNPT

1.85 (47.0)

1.36 (34.5)

1/2 FNPT

1.94 (49.3)

1.68 (42.7)

3/4 FNPT

2.13 (54.1)

2.00 (50.8)

1 FNPT

2.13 (54.1)

2.00 (50.8)

1 FNPT

4000 (276)

SAE ORB | Non-Swivel Style for High Pressure-4 [7/16-20]

MITH044021X

S1109U70

MITR02-6 [9/16-18]

MITH064041X

S1111U70

MITR04-8 [3/4-16]

MITH084081X-10 [7/8-14]

MITH104081X

S1209U70

MITR08-12 [1 1/16-12]

MITH124121X

S1213U70

MITR12-14 [1 3/16-12]

MITH144161X

S1216U70

MITR16-16 [1 5/16-12]

MITH164161X

S1217U70

MITR16

10000 (689)8000 (552)
7500 (517)7000 (483)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT034021XV = FKM
Port Specifications: SAE ORB per SAE J1926 or ISO 11926

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

48

TWISTMATE® SERIESMIT / INTERNAL CONNECTIONS / SAE ORBPlug Style

Plug StyleA
Connects To
ØBOrdering Information

Dimensions

Part Number*

Replacement
Seals Bulk Pack (5)Rebuild Kit-4 [7/16-20]

MIT044P

S1109U70

MITR02-5 [1/2-20]

MIT054P

S1111U70

MITR04-6 [9/16-18]

MIT064P

S1111U70-8 [3/4-16]

MIT084P-10 [7/8-14]

Pressure
RatingA

B

1.29 (32.8)

0.82 (21.8)

1.41 (35.8)

1.00 (25.4)

MITR04

1.41 (35.8)

1.00 (25.4)

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

MIT104P

S1209U70

MITR08

1.94 (49.3)

1.68 (42.7)-12 [1 1/16-20]

MIT124P

S1213U70

MITR12

1.29 (32.8)

0.82 (21.8)-14 [1 3/16-12]

MIT144P

S1216U70

MITR16

2.13 (54.1)

2.00 (50.8)-16 [1 5/16-12]

MIT164P

S1217U70

MITR16

2.13 (54.1)

2.00 (50.8)-20 [1 5/8-12]

MIT204P

S1222U70

MITR202.13 (54.1)

2.38 (60.5)

Connects To

T

SAE ORB | Plug Style
5000 (345)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT044PV = FKM
Port Specifications: SAE ORB per SAE J1926 or ISO 11926

49

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MIT / INTERNAL CONNECTIONS / SAE 37° FLARE

Swivel Style
Plug Style

Swivel Style

Plug StyleA

Connects To

A
Connects To
TTermination PortØB

Ordering Information
Connects To

Part Number*T
Termination PortØB

Dimensions

Replacement
Seals Bulk Pack (5)Rebuild Kit

Pressure
RatingA

B

T

2.11 (53.6)

0.80 (20.3)

1/8 NPTF

2.36 (59.9)

0.97 (24.6)

1/4 NPTF

SAE 37° FLARE | Swivel Style-4 [7/16-20]

MITH040022

S20540158B70

METR02-6 [9/16-18]

MITH060042

S20640239B70

METR04-8 [3/4-16]

MITH080062

S1012B70

METR068000 (552)

2.54 (64.5)

1.18 (30.0)

3/8 NPTF-10 [7/8-14]

MITH100082

S1013B70

METR087500 (517)

2.94 (76.7)

1.38 (35.1)

1/2 NPTF-12 [1 1/16-12]

MITH120122

S20700583B70

METR127500 (517)

3.30 (83.8)

1.72 (43.7)

3/4 NPTF-16 [1 5/16-12]

MITH160162

S20800796B70

METR167000 (483)

3.77 (95.8)

2.13 (54.1)

1 NPTF1.42 (36.1)

0.80 (20.3)

1.51 (38.4)

0.97 (24.6)

10000 (689)

SAE 37° FLARE | Plug Style-4 [7/16-20]

MITH040P

S20540158B70

METR02-6 [9/16-18]

MITH060P

S20640239B70

METR04-8 [3/4-16]

MITH080P

S1012B70

METR068000 (552)

1.65 (41.9)

1.18 (30.0)-10 [7/8-14]

MITH100P

S1013B70

METR087500 (517)

1.86 (47.2)

1.38 (35.1)-12 [1 1/16-12]

MITH120P

S20700583B70

METR127500 (517)2.03 (51.6)

1.72 (43.7)-16 [1 5/16-12]

MITH160P

S20800796B70

METR167000 (483)

2.29 (58.2)

2.13 (54.1)

10000 (689)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MITH040022V = FKM
Port Specifications: SAE 37° FLARE per SAE J514

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

50

TWISTMATE® SERIESMIT / INTERNAL CONNECTIONS / SAE ORFS

Swivel Style
Plug Style

Swivel Style

Plug StyleA

Connects To

A
Connects To
TTermination PortØB

Ordering Information
Connects To

Part Number*ØBDimensions

Replacement
Seals Bulk Pack (5)Rebuild Kit

Pressure
RatingA

B

T

2.11 (53.6)

0.80 (20.3)

1/8 MNPT

2.36 (59.9)

0.97 (24.6)

1/4 MNPTSAE ORFS | Swivel Style-4 [9/16-18]

MITH04K042

S1008B70

METR04-6 [11/16-16]

MITH06K062

S20700291B70

METR06-8 [13/16-16]

MITH08K082

S1012B70

METR088000 (552)

2.54 (64.5)

1.18 (30.0)

3/8 MNPT-10 [1-14]

MITH10K122

S1014B70

METR127500 (517)

2.94 (76.7)

1.38 (35.1)

1/2 MNPT-12 [1 3/16-12]

MITH12K122

S1113B70

METR127500 (517)

3.30 (83.8)

1.72 (43.7)

3/4 MNPT-16 [1 7/16-12]

MITH16K162

S1117B70

METR167000 (483)

3.77 (95.8)

2.13 (54.1)

1 MNPT-4 [7/16-20]

MITH04KP

S1008B70

METR041.42 (36.1)

0.80 (20.3)-6 [9/16-18]

MITH06KP

S20700291B70

METR061.51 (38.4)

0.97 (24.6)-8 [3/4-16]

MITH08KPS1012B70

METR088000 (552)

1.65 (41.9)

1.18 (30.0)-10 [7/8-14]

MITH10KP

S1014B70

METR127500 (517)

1.86 (47.2)

1.38 (35.1)-12 [1 1/16-12]

MITH12KPS1113B70

METR127500 (517)2.03 (51.6)

1.72 (43.7)-16 [1 5/16-12]

MITH16KPS1117B70

METR167000 (483)

2.29 (58.2)

2.13 (54.1)

10000 (689)

SAE ORFS | Plug Style
10000 (689)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MITH04K042V = FKM
Port Specifications: SAE ORFS per SAE J1453

51

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

Swivel Style
Non-Swivel Style
Plug Style

MIT / INTERNAL CONNECTIONS / ISO O-RING METRIC
Swivel Style

Non-Swivel Style / Plug StyleA

Connects To

A
Connects To
TTermination PortØB

Ordering Information
Connects To

Part Number

T
Termination PortØB

Dimensions

Replacement
Seals Bulk Pack (5)Rebuild Kit

Pressure
RatingA

B

T

ISO O-Ring Metric | Swivel Style
M10 x 1.0

MIT108021

S1109B70

MITR020

1.76 (44.7)

0.82 (21.8)

1/8 FNPT

M12 x 1.5

MIT128021

S1110U70

MITR040

1.95 (49.5)

1.00 (25.4)

1/8 FNPT

M14 x 1.5

MIT148041

S1111U70

MITR040

1.84 (46.7)

1.00 (25.4)

1/4 FNPTM16 x 1.5

MIT168061

S1113U70

MITR060

2.11 (53.6)

1.18 (30.0)

3/8 FNPT

M18 x 1.5

MIT188061

S1114U70

MITR060

2.16 (54.9)

1.18 (30.0)

3/8 FNPT

M20 x 1.5

MIT208081

S1209U70

MITR080

2.57 (65.3)

1.36 (34.5)

1/2 FNPT

M22 x 1.5

MIT228081

S1116U70

MITR080

2.55 (64.8)

1.37 (34.8)

1/2 FNPT

1.30 (33.0)

0.82 (21.8)

1/8 FNPT

1.37 (34.8)

1.00 (25.4)

1/4 FNPT

4000 (276)

ISO O-Ring Metric | Non-Swivel Syle
M10 x 1.0

MIT108021X

S1109U70

MITR02M12 x 1.5

MIT128041X

S1110U70

MITR04

M14 x 1.5

MIT148041X

S1111U70

MITR041.37 (34.8)

1.00 (25.4)

1/4 FNPTM16 x 1.5

MIT168061X

S1113U70

MITR061.50 (38.1)

1.18 (30.0)

3/8 FNPT

M18 x 1.5

MIT188061X

S1114U70

MITR06

1.56 (39.6)

1.18 (30.0)

3/8 FNPT

M20 x 1.5

MIT208081X

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

1/2 FNPT

M22 x 1.5

MIT228081X

S1116U70

MITR081.85 (47.0)

1.36 (34.5)

1/2 FNPT

1.29 (32.8)

0.82 (21.8)

1.37 (34.8)

1.00 (25.4)

5000 (345)4000 (276)

ISO O-Ring Metric | Plug Style
M10 x 1.0

MIT108P

S1109U70

MITR02M12 x 1.5

MIT128P

S1111U70

MITR04

M14 x 1.5

MIT148P

S1113U70

MITR061.37 (34.8)

1.00 (25.4)

M16 x 1.5

MIT168P

S1209U70

MITR081.50 (38.1)

1.18 (30.0)

M18 x 1.5

MIT188P

S1213U70

MITR12

1.56 (39.6)

1.31 (33.3)

M20 x 1.5

MIT208P

S1209U70

MITR081.85 (47.0)

1.36 (34.5)

M22 x 1.5

MIT228P

S1216U70

MITR16

1.82 (46.2)

1.37 (34.8)

5000 (345)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MIT108021V = FKM
Port Specifications: ISO O-RING METRIC per ISO 6149 or SAE J2244
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

52

EXTERNALCONNECTIONSEZ CONNECT® SERIESZF / EXTERNAL SEALING CONNECTION TOOL
Wide tolerance sealing connection tool for formed tubes.
CONNECTS TO:
Beaded Barbed

Formed1
4
SPECIFICATIONS

3

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to
300 psi (21 bar)

0°F to +200°F(-17°C to +93°C)

Anodized Aluminum

Termination Port

Seal Material*

1/8 NPT to 3/8 NPT

Main seal: Neoprene
Internal seal: Buna-N* Additional seal material types available, consult factory.

ACTUATION METHOD

2Manual Sleeve: Easy, ergonomic sleeve action eliminates
repetative twisting and turning - push to connect, pull toreleaseINTELLIGENT CONNECTION TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

1

Wide tolerance seal design provides fit to arange of tube diameters

2

Color coded handles to assist operator inproper tool identification

3

Self aligning connector requires no operator
adjustment

4

Quick and easy seal replacement to minimize
down time, maintenance, and tool inventory55

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

ZF / EXTERNAL SEALING CONNECTION TOOLAØB
T
Termination Port
D C

Ordering Information

Dimensions

Connects To:

B

T

RZF1

4.60 (116.8)

0.98 (24.8)

1/8 NPT

RZF2

4.90 (124.5)

1.14 (28.9)

1/8 NPT

RZF3

4.96 (126.0)

1.23 (31.2)

1/4 NPT

SZF4

RZF4

5.18 (131.6)

1.38 (35.0)

1/4 NPT

SZF5

RZF5

5.25 (133.0)

1.55 (39.4)

3/8 NPT

Seal Kit

Rebuild Kit

0.25 to 0.34
(6.5 to 8.7)

ZF1

SZF1

0.400 to 0.490(10.2 to 12.4)

0.34 to 0.44
(8.7 to 11.0)

ZF2

SZF2

0.490 to 0.580(12.4 to 14.7)

0.44 to 0.52
(11.0 to 13.2)

ZF3

SZF3

0.580 to 0.670(14.7 to 17.0)

0.52 to 0.61
(13.2 to 15.5)

ZF4

0.670 to 0.760(17.0 to 19.3)

0.61 to 0.70
(15.5 to 17.8)

ZF5

Tube Dia.
Range (D)

0.310 to 0.400(7.9 to 10.2)

Pressure
RatingA

Part Number

Bead Dia.
Range (C)

300 (21)250 (17)

Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

56

FE / EXTERNAL SEALING CONNECTION TOOL
Pneumatic sealing connection tool for external sealing in automated and semi-automated processes.
CONNECTS TO:
Straight Expanded Flared

Beaded Barbed

2

Form
End

Swaged3

SPECIFICATIONS

1

Pressure Rating

Pilot Pressure

OperatingTemperatures**

Vacuum to
500 psi (34 bar)

60 psi (4.1 bar)

0°F to +200°F(-17°C to +93°C)

Materials ofConstruction

Seal Material*

Anodized
Aluminum,
Stainless Steel,Potted PCA

Standard:
Neoprene,
Urethane
Optional: FKM,
Buna-N, EPDM,
FDA White
Neoprene

Termination Port

Female 10-32 UNF,
M5X8, NPT/BSPP(G): 1/8 to 2 1/2* Additional seal material types available, consult factory.
** Operating Temp: 32°F-100°F (0°C-38°C) for ICON™.

i

1

Automated processes and high volume production
testing including pick-and-place and delicate robotic
handling applications

2

Capable of sealing conventional and unique sealing
surfaces including threads with the addition of a pilot
booster (see page p. 64)

3

Quick change seal sets to accommodate multiple
sizes of tubing and easy field maintenance - use
neoprene for standard sealing, use urethane for
maxium abrasion resistance / high pressure and duty
cycle applications

Sealing Connection Tool and test part should be rigidly
fixtured to prevent separation when under pressure(fixture not required for vacuum applications).

ACTUATION METHOD
Pneumatic: Pilot pressure applied to seals with nometal contact and uniform seal movement seals inside
tubes and pipes with no marring.
ICON™ TECHNOLOGY
SURE SEAL™
SEAL LIFE™
ACCESSORIES FOR DETAILS, SEE PG. 64

Pilot Booster

57

ICON™

INTELLIGENT CONNECTION TECHNOLOGY
FasTest’s ICON™ adds sensing capabilities to our mechanical
Sealing Connection Tools. ICON™ Tools include instant LED visualfeedback and data output to improve sealing connection accuracy,
maximize production efficiency, and optimize maintenance.

ICON™ features:
SURE SEAL™
Instant LED feedback verifies a good connection prior to starting a test.

SEAL LIFE™
Alert when the main seal is at end of life and must be replaced.

Green indicationof a goodconnection.

LED indicator forvisual feedback
Test
Piece

Communicates data
to PLC

User's System
HMI

RECONNECT

Recognize aconnection issue
before causing a
false failure.

WORN SEAL

PLC

Alert when main
seals should be
replaced.

PICK TOOLCONNECTED

System Overview:

Controllable LED
signals operator touse specific tool.

CONNECTEDRECONNECT
WORN SEALPICK TOOL

Standalone install or tie into PLCzz

PROGRAMMING
TOOLz

Quickly setup ICON™
Tools
Eliminate the need for
PLC programming
Can be powered fromwall adapter (included)
or from a PLC (24VDC)

Support: (800) 444-2373 | fastestinc.com

58FE / EXTERNAL SEALING CONNECTION TOOL / STRAIGHT TUBES & BORES
0.55*(14.0)A

T
Termination PortP - Pilot Port

ØB

D

E

Sealing Range
M

CMin. Insertion*Dimension only applies to FE with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)
Sealing
Range

Main
Seal Set*

Base Part
NumberReplacement
Seals Pack (5)Dimensions

Rebuild
Kit

A

B

C

D

E

M

P

T

FER001

1.72(43.7)

0.84(21.3)

0.63(16.0)

N/A

4-40
UNC

0.16
(4.1)

10-32
UNF

1/8
NPT

FER01
2.05
FER01CV04ANA(52.1)
FER01CV04SSR

1.49(37.8)

1.10
0.55(27. 9) (14.0)

10-32 0.58
UNF (14.7)

10-32
UNF

1/8
NPT

FER1
FER1CV04ANAFER1CV04SSR

2.22(56.4)

1.62(41.1)

0.81(20.6)

1/4-28 0.61
UNF (15.5)

1/8
NPT

1/4
NPT

FER2
3.50
FER2CV04ANA(88.9)FER2CV04SSR

3.11
2.50
1.25
(79.0) (63.5) (31.8)

1/4-28 1.06
UNF (26.9)

1/8
NPT

1/2
NPT

FER3
4.48
FER3CV04ANA(113.8)FER3CV04SSR

4.23(107.4)

1/4-28 1.64
UNF (41.7)

1/8
NPT

1 NPT

FE | Connectors for Straight Tubes
0.030 to 0.050

FE0010050

FEB0010050

0.050 to 0.080

FE001001

FEB001001

FE001002

FEB001002

0.080 to 0.130
0.100 to 0.180

FES0101

FEB01010.180 to 0.260

FES01020.260 to 0.340

FES01030.340 to 0.420

FES01040.420 to 0.510

FES0105

FEB0105

0.433 to 0.512

FES115

FEB1150.512 to 0.591

FES116

0.591 to 0.669

FES1170.669 to 0.750

FES1180.750 to 0.827

FES119

FEB119FE01
FE01CV04ANA
FE01CV04SSR

FE1
FE1CV04ANA
FE1CV04SSR

FEB0102
FEB0103
FEB0104

FEB116
FEB117
FEB1180.787 to 0.866

FES221

FEB2210.866 to 0.945

FES222

FEB2220.945 to 1.024

FES223

FEB2231.024 to 1.102

FES224

1.102 to 1.181

FES2251.181 to 1.260

FES2261.260 to 1.339

FES227

FEB2271.339 to 1.417

FES228FEB228FEB2291.417 to 1.510

FES2291.496 to 1.614

FES3311.614 to 1.732

FES332

1.732 to 1.850

FES3331.850 to 1.969

FES334

FE2
FE2CV04ANAFE2CV04SSR

FE3
FE3CV04ANA
FE3CV04SSR

FEB224
FEB225
FEB226

FEB331
FEB332
FEB333

2.72(69.1)

3.25
1.63(82.6) (41.4)

FEB334

Dimensions: inch (mm). Sealing Range listed in inches (1 in = 25.4 mm).
*Includes seals(s) and metal parts for one complete seal set. Neoprene® seals are standard.
For Urethane seals, add "UR" suffix to Main Seal Set Part Number. Example: FES0101UR

59

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

FE / EXTERNAL SEALING CONNECTION TOOL / STRAIGHT TUBES & BORES
0.55*(14.0)A

T
Termination PortP - Pilot Port

ØB

D

E

Sealing Range
M

CMin. Insertion*Dimension only applies to FE with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)
Sealing
Range

Main
Seal Set*

Base Part
NumberReplacement
Seals Package (5)RepairKit

Dimensions

A

B

C

D

E

M

P

T

FE | Connectors for Straight Tubes
1.969 to 2.087

FES441

FEB4412.087 to 2.205

FES442

FEB4422.205 to 2.323

FES443

FEB4432.323 to 2.441

FES4442.441 to 2.559

FES4452.559 to 2.677

FES4462.677 to 2.795

FES447

FEB4472.795 to 2.913

FES448FEB4482.913 to 3.032

FES449FEB4492.970 to 3.100

FES551

FEB551

FE4
FE4CV04ANA
FE4CV04SSR

FEB444
FEB445
FEB4463.100 to 3.230

FES552

FEB5523.230 to 3.360

FES553

FEB5533.360 to 3.490

FES5543.490 to 3.620

FES5553.620 to 3.750

FES556

FE5
FE5CV04ANA
FE5CV04SSR

FEB554
FEB555
FEB5563.750 to 3.880

FES557

FEB5573.880 to 4.010

FES558FEB5584.010 to 4.130

FES559FEB5594.130 to 4.260

FES661

FEB6614.260 to 4.390

FES662

FEB6624.390 to 4.520

FES6634.520 to 4.650

FES664

FE6
FE6CV04ANA
FE6CV04SSR

FEB663
FEB6644.650 to 4.780

FES6654.780 to 4.910

FES666

FEB666

FEB6654.910 to 5.040

FES667

FEB667

FER4
FER4CV04ANAFER4CV04SSR

4.60
5.48
4.25
(116.8) (139.2) (108.0)

2.13(54.1)

1/4-28UNF

1.64(41.7)

1/8
NPT

1 1/2
NPT

FER5
FER5CV04ANAFER5CV04SSR

4.60
6.98
5.50
2.25
(116.8) (177.3) (139.7) (57.15)

3/8-24UNF

1.64(41.7)

1/8
NPT

2
NPT

FER6
FER6CV04ANAFER6CV04SSR

4.97
7.48
6.12
(126.2) (190.0) (155.4)

3/8-24UNF

1.64(41.7)

1/8
NPT

2 1/2
NPT

3.06
(77.7)

Dimensions: inch (mm). Sealing Range listed in inches (1 in = 25.4 mm).
*Includes seals(s) and metal parts for one complete seal set. Neoprene seals are standard. For Urethane seals, add "UR"suffix to Main Seal Set Part Number. Example: FES0101UR

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

60FE / EXTERNAL SEALING CONNECTION TOOL / NPT, BSPP (G), & BSPT THREADS
0.55*(14.0)A

T
Termination PortP - Pilot Port

ØB

D

E

Sealing Range
M

CMin. Insertion*Dimension only applies to FE with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects
To

Main
Seal Set*

Base Part
NumberReplacement
Seals Pack (5)Dimensions

Rebuild
Kit

A

B

C

D

E

M

P

T

FER01

1.72
(43.7)

0.84(21.3)

0.63(16.0)

N/A

10-32
UNF

0.58
(14.7)

10-32
UNF

1/8
NPT

FER1

2.72
(69.1)

2.22(56.4)

1.62(41.1)

0.81(20.6)

1/4-28UNF

0.61(15.5)

1/8
NPT

1/4
NPT

FER2

3.50
(88.9)

3.11(79.0)

2.50(63.5)

1.25(31.8)

1/4-28UNF

0.89(22.6)

1/8
NPT

1/2
NPT

FER3

4.48
(113.8)4.23(107.4)

3.25(82.6)

1.63(41.4)

1/4-28UNF

0.89(22.6)

1/8
NPT

1 NPT

FER4

4.60
(116.8)5.48(139.2)

4.25(108.0)2.13(54.1)

1/4-28UNF

0.89(22.6)

1/8
NPT

1 1/2
NPT

FE | Connectors for NPT, BSPP (G) and BSPT Threads
1/8

FES011/8NPT

FE01
FE01CV04ANA
FE01CV04SSR

FEB011/8 NPT

1/4

FES11/4NPT

FE1
FE1CV04ANA
FE1CV04SSR

FEB11/4NPT

3/8

FES13/8NPT

FE1
FE1CV04ANA
FE1CV04SSR

FEB13/8NPT

1/2

FES21/2NPT

FE2
FE2CV04ANAFE2CV04SSR

FEB21/2NPT

3/4

FES23/4NPT

FE2
FE2CV04ANAFE2CV04SSR

FEB23/4NPT

1

FES21NPT

FE2
FE2CV04ANAFE2CV04SSR

FEB21NPT

1-1/4

FES311/4NPT

FE3
FE3CV04ANA
FE3CV04SSR

FEB311/4NPT

1-1/2

FES311/2NPT

FE3
FE3CV04ANA
FE3CV04SSR

FEB311/2NPT

2

FES42NPT

FE4
FE4CV04ANA
FE4CV04SSR

FEB42NPTFES421/2NPT

FE4
FE4CV04ANA
FE4CV04SSR

FEB421/2NPT

2-1/2

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: NPT per SAE J476; BSPP (G) per ISO 228; BSPT per ISO 7
i

NOTE: For sealing external threads or irregular shapes with the FE connectors, typically 400 to 600 psi (27.6-41.4 bar)pilot pressure is required to seal deep rooted external threads (see pg. 64 Pilot Booster).
DO NOT use a pilot booster with FI connectors.

61

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

FE / EXTERNAL SEALING CONNECTION TOOL / SAE O-RING BOSS PORT THREADS
0.55*(14.0)A

T
Termination PortP - Pilot Port

ØB

D

E

Sealing Range
M

CMin. Insertion*Dimension only applies to FE with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects
To

Main
Seal Set*

Base Connector
Part Number

Dimensions

Replacement
Seals Package (5)Rebuild
Kit

A

B

C

D

E

M

P

T

FEB010450UR

FER01
FER01CV04ANA
FER01CV04SSR

2.05(52.1)

1.49(37.8)

1.10(27.9)

0.55(14.0)

10-32
UNF

0.58
(14.7)

10-32
UNF

1/8
NPT

FER1
FER1CV04ANAFER1CV04SSR

2.72(69.1)

2.22(56.4)

1.62(41.1)

0.81 1/4-28(20.6) UNF

0.61(15.5)

1/8
NPT

1/4
NPT

FER1
FER1CV04ANAFER1CV04SSR

3.50(88.9)

3.11(79.0)

2.50(63.5)

1.25(31.7)

1/4-28UNF

0.69(17.5)

1/8
NPT

1/2
NPT

FER3
FER3CV04ANAFER3CV04SSR

4.48(113.8)4.23(107.4)

3.25(82.6)

1.63(41.4)

1/4-28 0.89
UNF (22.6)

1/8
NPT

1
NPT

FER3
FER3CV04ANAFER3CV04SSR

4.60
5.48
4.25
(116.8) (139.2) (108.0)

2.13(54.1)

1/4-28 0.89
UNF (22.6)

1/8
NPT

1 1/2
NPT

FE | Connectors for Male Inch Straight Threads
7/16

FES010450UR

1/2

FES10510UR

9/16

FES10570UR

5/8

FES10640UR

FE01
FE01CV04ANA
FE01CV04SSR

FEB10510UR
FE1
FE1CV04ANA
FE1CV04SSR

FEB10570UR
FEB10640UR

11/16

FES10700UR

FEB10700UR

3/4

FES2T0760UR

FEB2T0760UR

13/16

FES2T0800UR

FEB2T0800UR

7/8

FES2T0885UR

FEB2T0885UR

1

FES2T1010UR

1-1/16

FES23/4NPT

1-3/16

FES2T1200UR

FE2
FE2CV04ANAFE2CV04SSR

FEB2T1010UR
FEB23/4NPTFEB2T1200UR

1-1/4

FES2T1260UR

FEB2T1260UR

1-5/16

FES21NPTFEB21NPTFEB2T1385UR

1-3/8

FES2T1385UR

1-7/16

FEST1460UR

1-5/8

FEST1640UR

1-11/16

FEST1710UR

1-7/8

FEST1890UR

2

FES4T2020UR

2-1/2

FES4T2520UR

FEBT1460UR
FE3
FE3CV04ANA
FE3CV04SSR

FEBT1640UR
FEBT1710UR
FEBT1890UR

FE4
FE4CV04ANA
FE4CV04SSR

FEB4T2020UR
FEB4T2520UR

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: O-Ring Port per SAE J1453; JIC 37° Flare per SAE J514; 45° Flare per SAE J512/513; 24° Cone per SAE J514
i

NOTE: For sealing external threads or irregular shapes with the FE connectors, typically 400 to 600 psi (27.6-41.4 bar)pilot pressure is required to seal deep rooted external threads (see pg. 64 Pilot Booster).
DO NOT use a pilot booster with FI connectors.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

62FE / EXTERNAL SEALING CONNECTION TOOL / METRIC STRAIGHT THREADS
0.55*(14.0)A

T
Termination PortP - Pilot Port

ØB

D

E

Sealing Range
M

CMin. Insertion*Dimension only applies to FE with ICON™ Technology(Base Part Numbers that include "CV04ANA" or "CV04SSR").
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)Connects
To

Main
Seal Set*

Base Connector
Part Number

Dimensions

Replacement
Seals Package (5)Rebuild
Kit

A

B

C

D

E

M

P

T

FEB011/8NPT

FER01
FER01CV04ANA
FER01CV04SSR

2.05(52.1)

1.49(37.8)

1.10(27.9)

0.55(14.0)

M5 x
1.0

0.58
(14.7)

M5 x
1.0

1/8
BSPP
(G)

FER1
FER1CV04ANAFER1CV04SSR

2.72(69.1)

2.22(56.4)

1.62(41.1)

0.81(20.6)

M6 x
1.0

0.61
(15.5)

1/8
BSPP
(G)

1/4
BSPP
(G)

FER2
FER2CV04ANAFER2CV04SSR

3.50(88.9)

3.11(79.0)

2.50(63.5)

1.25(31.8)

M6 x
1.0

0.69
(17.5)

1/8
BSPP
(G)

1/2
BSPP
(G)

FER3
FER3CV04ANAFER3CV04SSR

4.48(113.8)4.23(107.4)

3.25(82.6)

1.63(41.4)

M6 x
1.0

0.89
(22.6)

1/8
BSPP
(G)

1
BSPP
(G)

FER4
FER4CV04ANAFER4CV04SSR

4.60(116.8)

5.48
4.25(139.2) (108.0)

2.13(54.1)

M6 x
1.0

0.89
(22.6)

1/8
BSPP
(G)

1 1/2
BSPP
(G)

FE | Connectors for Metric Straight Threads
M10

FES011/8NPT

M12

FES10480UR

M14

FES10570UR

M16

FES10640UR

FEM01
FEM01CV04ANA
FEM01CV04SSR

FEB10480UR
FEM1
FEM1CV04ANA
FEM1CV04SSR

FEB10570UR
FEB10640UR

M18

FES10720UR

FEB10720UR

M20

FES2T0800UR

FEB2T0800UR

M22

FES2T21UR

FEB2T21UR

M24

FES2T22UR

FEB2T22UR

M26

FES2T23UR

FEB2T23UR

M27

FES2T1075UR

M28

FES2T24UR

M30

FES2T25UR

FEM2
FEM2CV04ANAFEM2CV04SSR

FEB2T1075UR
FEB2T24UR
FEB2T25UR

M33

FES2T1320UR

FEB2T1320UR

M35

FES2T1400UR

FEB2T1400UR

M36

FEST1440UR

M40

FEST1595UR

M42

FEST1675UR

M45

FEST1790UR

M48

FES4T1910UR

M52

FES4T2070UR

M60

FES4T2380UR

FEBT1440UR
FEM3
FEM3CV04ANA
FEM3CV04SSR

FEBT1595UR
FEBT1675UR
FEBT1790UR

FEM4
FEM4CV04ANA
FEM4CV04SSR

FEB4T1910UR
FEB4T2070UR
FEB4T2380UR

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal set. Urethane seals are standard.
Port Specifications: 24° Cone Flareless per ISO 8434-1 and -4, JIS B2353, DIN3902/3853/3861. 60° Cone per DIN 7831/7647.
i

63

NOTE: For sealing external threads or irregular shapes with the FE connectors, typically 400 to 600 psi (27.6-41.4 bar)pilot pressure is required to seal deep rooted external threads (see pg. 64 Pilot Booster).
DO NOT use a pilot booster with FI connectors.

SAFE. RELIABLE. FAST.

FE / ACCESSORIES
Pilot Booster PBA02
The Pilot Pressure Booster is an air over oil pressure
intensifier. It uses 30-65psi (2.1-4.5bar) air pressure to
generate 400-600psi (27.6-41.4bar) hydraulic pressure
for sealing external threads and irregular surfaces
with the FE Sealing Connection Tool. A sealing system
consisting of an FE with a urethane main seal and the
PB1015 Pressure Booster can produce the seal movment
and long life performance needed in production testing
applications.
Urethane sealing material is superior to Neoprene®
material in high pressure, high abrasion, and high cycle
applications. The increased elastomer movement required
for sealing irregular shapes or into threads requires
urethane seal material. Up to 600 psi pilot pressure isneeded to seal deep root external threads. Production
testing of threads and hard to seal surfaces can now be
automated using the Pilot Pressure Booster and a proper
sized urethane seal set in an FE.
DO NOT USE WITH FI.
SPECIFICATIONS
Ordering Information
Part Number

Description

PB1015

Pilot Pressure Booster

PBH32

1 quart hydraulic oil, 60 SSU petroleum based

A02M3

Manifold - 1/8” FNPT inlet with three 1/8” FNPT outlets

A02M4

Manifold - 1/8” FNPT inlet with four 1/8” FNPT outlets

A02M5

Manifold - 1/8” FNPT inlet with five 1/8” FNPT outlets

Seals

Material

Inlet Port

Buna-N

Aluminum

1/4 NPT

Inlet Pressure

Outlet Pressure

Pressure
Ratio

Displacement

65 psi max.

600 psi (41.4 bar)

9.2 to 1

1.5 in.3

AT021RRun Tee - 1/8” NPT

H012X036

Hose - 10-32 male x 1/8” NPT male - 36” length

H012X072

Hose - 10-32 male x 1/8” NPT male - 72” length

FE01 - 8 Connectors
FE1 - 4 Connectors

H022X018

Hose - 1/8” NPT male x 1/8” NPT male - 18” length

H022X036

Hose - 1/8” NPT male x 1/8” NPT male - 36” length

H022X072

Hose - 1/8” NPT male x 1/8” NPT male - 72” length

PBA01

1 quart hydraulic oil, 0-600 psi Gauge, Run Tee,
Hose - 10-32 male by 1/8" MNPT - 72" length

PBA02

1 quart hydraulic oil, 0-600 psi Gauge, Run Tee,
Hose - 1/8" MNPT by 1/8" MNPT - 72" length

Booster Guidelines

FE2 - 2 Connectors
FE3 - 1 Connector
FE4 - 1 Connector

Support: (800) 444-2373 | fastestinc.com

6460 SERIES

60 / EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated external grip and seal connection tool for threaded applications.
CONNECTS TO:NPTSAE 45°

SAE 37°2

Compression
Fitting

3

4
SPECIFICATIONS

5

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to
750 psi (51 bar)

-40°F to +250°F(-40°C to +121°C)

Stainless Steel,
Anodized Aluminum

Termination Port

Seal Material*

NPT, BSPP (G)Buna-N* Additional seal material types available, consult factory.

ACTUATION METHOD
1Manual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit Fastestinc.com

1

SurConnect™ - Green to go visible indicator toensure complete connection

2

Instant external threaded connection with floating
piston to ensure proper face / ID sealing position3

Collet design locks securely into external threads or
behind the threads

4

Connect and seal to compression fittings, NPT, SAE
37° "AN" and 45° flare male threads - custom sizes
also available

5

Internal shut-off valve option stops flow upon
disconnection

65

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

60 / EXTERNAL SEALING CONNECTION TOOLA
Connects To
ØBT
Termination Port

Ordering Information
Connects To

Part Number

Replacement Seals
Bulk Pack (5)Dimensions
Rebuild Kits

A

B

2.95 (74.9)

1.19 (30.2)

T

60 Series | Sleeve Actuated for NPT Threads
1/8 NPT

60G1T02

S1105B70

R60G03

1/4 NPT

60G1T04

S1109B70

R60GBG3

3/8 NPT

60G1T06

S1110B70

R60GBG4

1/2 NPT

60G1T08

S1112B70

R60GBG5

3/4 NPT

60G1T12

S1115B70

R60GBG6

1 NPT

60G1T16

S1212B70

R60GBG7

3.15 (80.0)

3.54 (89.9)

1/8 NPT/BSPP (G)
1/4 NPT/BSPP (G)1.38 (35.0)

3/8 NPT/BSPP (G)1.58 (40.1)

1/2 NPT/BSPP (G)1.78 (45.2)
1.97 (50.0)

3/4 NPT/BSPP (G)60 Series | Sleeve Actuated for AN SAE 37º Flare Threads-4 [7/16-20]

60G049

S1010B70

R60GBG2-6 [9/16-18]

60G069

S1012B70

R60GBG3-8 [3/4-16]

60G089

S1014B70

R60GBG4-10 [7/8-14]

60G109

S1016B70

R60G05-12 [1-1/16-12]

60G129

S1116B70

R60GBG6-16 [1-5/15-12]

60G169S1120B70

R60GBG7

0.99 (25.2)

1/8 NPT/BSPP (G)1.19 (30.2)

1/4 NPT/BSPP (G)1.38 (35.0)

3/8 NPT/BSPP (G)1.58 (40.1)

1/2 NPT/BSPP (G)1.78 (45.2)

3/4 NPT/BSPP (G)1.97 (50.0)

3/4 NPT/BSPP (G)2.95 (74.9)

0.99 (25.2)

1/8 NPT/BSPP (G)3.15 (80.0)

1.38 (35.0)

3/8 NPT/BSPP (G)2.95 (74.9)

3.15 (80.0)

3.54 (89.9)

60 Series | Sleeve Actuated for SAE 45º Flare Threads-4 [7/16-20]

60GA04

S1010B70

R60GBG2-6 [5/8-18]

60GA06

S1012B70

R60GBG4-8 [3/4-16]

60GA08

S1014B70

R60GBG4-10 [7/8-14]

60GA10

S1016B70

R60GBG5

3.15 (80.0)

1.58 (40.1)

1/2 NPT/BSPP (G)-12 [1-1/16-14]

60GA12

S1117B70

R60GBG6

3.54 (89.9)

1.78 (45.2)

3/4 NPT/BSPP (G)-14 [1-1/4-12]

60GA14-16 [1-3/8-12]

60GA16

Consult Factory

Dimensions: inch (mm)i

NOTE: Table above shows common connections. Additional sizes available for 60 Series connectors.
Consult factory for details.

Port Specifications: NPT per SAE J476; SAE 37º Flare per SAE J514; SAE 45º Flare per SAE J512/513
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

66

70 SERIES

70 / EXTERNAL SEALING CONNECTION TOOL
Custom sleeve actuated external grip and seal connection tool for formed tube applications.
CONNECTS TO:
Expanded Flared

Beaded Barbed

2

Form
End

3

4
SPECIFICATIONS

5

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to
750 psi (51 bar)

-40°F to +250°F(-40°C to +121°C)

Stainless Steel,
Anodized Aluminum

Termination Port

Seal Material*

NPT, BSPP (G)Buna-N* Additional seal material types available, consult factory.

ACTUATION METHOD
1Manual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

1

SurConnect™ - Green to go visible indicator toensure complete connection

2

Instant external threaded connection with floating
piston to ensure proper OD / face /ID sealing
position3

Collet design locks securely into external threads or
behind the threads

4

Connect and seal to expanded, flared, beaded,barbed and formed end tubing - custom built per
application

5

Internal shut-off valve option stops flow upon
disconnection

67

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SAFE. RELIABLE. FAST.

70 / EXTERNAL SEALING CONNECTION TOOLA
Connects To
ØBT
Termination Port

Ordering Information
Sealing Range

Part Number

Dimensions
Main Seal Package

A

Up to 0.32 (8.0)
0.32 to 0.43
(8.0 to 11.0)

2.91 (74.0)

0.43 to 0.59
(11.0 to 15.0)
0.59 to 0.79
(15.0 to 20.0)
0.79 to 0.98
(20.0 to 25.0)

Determined by
Application

Determined by
Application

0.98 to 1.18
(25.0 to 30.0)

Consult Factory

Consult Factory

1.18 to 1.42
(30.0 to 36.0)BT

0.87 (22.0)

1/8 NPT/BSPP (G)0.99 (25.0)

1/8 NPT/BSPP (G)1.19 (30.0)

1/4 NPT/BSPP (G)1.38 (35.0)

3/8 NPT/BSPP (G)1.58 (40.0)

1/2 NPT/BSPP (G)1.78 (45.0)

3/4 NPT/BSPP (G)1.97 (50.0)

3/4 NPT/BSPP (G)2.17 (55.0)

3/4 NPT/BSPP (G)3.15 (80.0)

3.54 (90.0)

1.42 to 1.65
(36.0 to 42.0)
1.65 to 1.85
(42.0 to 47.0)

4.28 (109.0)

2.36 (60.0)

1 NPT/BSPP (G)1.85 to 2.04
(47.0 to 52.0)

3.92 (100.0)

2.75 (70.0)

1 1/4 NPT/BSPP (G)Dimensions: inch (mm)i

NOTE: Dimensions for reference.

How to OrderThe 70 Series connectors are designed, engineered and manufactured to your specific application
requirements.
For part number and a price quotation:
1) Identify the gripping and sealing areas of your test piece.
2) Contact FasTest with information on test pressure, media and provide detailed drawing, 		
including tolerances of test piece.
3) Two sample parts will be required at the time of order for final design and testing purposes.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

68

JXL / EXTERNAL SEALING CONNECTION TOOL
Manual lever actuated external grip and seal connection tool for straight tube.
CONNECTS TO:
Straight Swaged

2

1

3

4
SPECIFICATIONS
Pressure Rating*5

10 mtorr (micron) to
1,000 psi (69 bar)i

OperatingTemperatures

Materials ofConstruction

0°F to +200°F(-17°C to +93°C)

Anodized
Aluminum,
Stainless Steel,and Acetal(POM)

Termination Port

Seal Material**

1/8 to 1/4 NPT/BSPP (G)Neoprene®

*Pressure rating based on metal test piece not exceeding
30 Rockwell C hardness. As a general guideline, surface
must be 5 micro inches or greater. Surfaces less than 5
micro inches not recommended.

**Additional seal material types available, consult factory.

ACTUATION METHOD
Lever Actuated: Simply flip the ergonomic handle ineither direction for ease of use
1

Pressure assisted sealing and gripping with internalsafety lock feature resists accidental disconnection
under high pressure if handle is released

2

Instant connection for copper, steel, and aluminum
tubes commonly used in refrigeration and otherindustrial applications

3

Stainless steel collets provide maximum grip withminimum distortion of the test piece

4

Quick and easy seal replacement to minimize downtime, maintenance, and tool inventory5

Self aligning connector requires no operator
adjustment

69

ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

JXL / EXTERNAL CONNECTION TOOL / IMPERIAL / METRIC EXTERNAL TUBES
Connects To

M
Minimum Insertion

A
T
Termination Port

ØB

C
D

Ordering Information
Sealing
Range

Part
NumberRotate Lever 90°
to Connect

Dimensions
Main
Seal Set

A

B

C

1.13
(28.8)

3.65(92.7)

D

M

T

Flow
Diameter

0.79(20.1)

1/8 NPT

0.24 (6.1)

JXL0 and JXL1 | Lever Actuated Connectors for Imperial External Tubes
0.25 ± .010

JXL00250

SXL00250

0.312 ± .010

JXL00312

SXL00312

0.375 ± .010

JXL00375

SXL00375

0.500 ± .010

JXL00500

SXL00500

0.625 ± .010

JXL10625

SXL10625

0.750 ± .010

JXL10750

SXL10750

0.875 ± .010

JXL10875

SXL10875

7.27(184.7)

4.22(107.2)
1.62(41.2)

3.58(90.9)

0.85(21.6)

1/4 NPT

0.27 (6.9)

1.13(28.8)

3.65(92.7)

0.79(20.1)

1/8 BSPP (G)0.24 (6.1)

0.85(21.6)

1/4 BSPP (G)0.27 (6.9)

JXL0 and JXL1 | Lever Actuated Connectors for Metric External Tubes
6mm ± 0.25mm

JXL0M6SXL00236

8mm ± 0.25mm

JXL0M8SXL0031210mm ± 0.25mm

JXL0M10SXL00394

12mm ± 0.25mm

JXL0M12SXL00472

16mm ± 0.25mm

JXL1M16

SXL10630

18mm ± 0.25mm

JXL1M18

SXL10710

20mm ± 0.25mm

JXL1M20

SXL10787

22mm ± 0.25mm

JXL1M22

SXL10865

7.27(184.7)

4.22(107.2)
1.62(41.2)

3.58(90.9)

Dimensions: inch (mm)i

NOTE: Table above shows common connections. Additional sizes available for JXL Series connectors.
Consult factory or details.
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

70

FASMATE® SERIESFX / EXTERNAL SEALING CONNECTION TOOL
External grip and seal connection tool that uses collets to grip threads or part feature for high pressures.
CONNECTS TO:
NPTSAE 37°

SAE 45°

BSPP(G)
BSPT

2

3

1
4

SPECIFICATIONS
Pressure
RatingOperatingTemperatures

Materials ofConstruction

Vacuum to5,000 psi
(345 bar)-40°F to +250°F(-40°C to +121°C)

Anodized Aluminum,
Stainless Steel

Termination Port

Seal Material*

BSPP (G) or FNPT

Buna-N* Additional seal material types available, consult factory..

ACTUATION OPTIONS

5
FXL - Lever

1
2
3

Stainless steel collets provide maximum grip withminimum distortion of the test piece

4

Self aligning connector requires no operator
adjustment

5

71

Pressure assisted grip and proprietary design
locks the connector securely to the test part underpressure
Instant threaded sealing connection up to 5000
psig without tape sealant or wrenches - significantly
reduces process timeThree ergonomic modular operating methods lever, thumb valve, and pneumatic (straight throughport for remote operation ie. foot valve)

FXV - Thumb ValveFXP - Pneumatic

ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

SAFE. RELIABLE. FAST.

FX / MODULAR DESIGNFASMATE FX MODULAR DESIGN
The innovative modular design of the connectors allows
the technician to change the method of actuation by simply
unscrewing the rear portion of the connector and replacing
it with the desired form of actuation.
This feature provides flexibility to accommodate changes
in the manufacturing processes, production increases andoperator use preference. An additional advantage is theease of field service for these components should they
become damaged or require maintenance.

LEVER
Simple, straight forward mechanical operation.

THUMB VALVE
Easy, ergonomic thumb button. When depressed,
allows insertion / removal of connector from port.

PNEUMATIC
Requires a separate air valve. Desired for applications
that require freedom of movement of technician’s
hands.

Support: (800) 444-2373 | fastestinc.com

72

FASMATE® SERIESFX / EXTERNAL SEALING CONNECTION TOOL / NPTFXLTTermination Port
AØBC

Connects To

Ordering Information
Connects To

FXL Part Number(with Lever)FXV Part Number(with Thumb Valve)

FXP Part Number(with Pneumatic Pilot)

Replacement
Seals Bulk Pack (5)Rebuild Kit(FXL)

Rebuild Kit(FXV and FXP)

Pressure
RatingFasMate® FX | NPT
1/8 NPT

FXL021041

FXV021041

FXP021041

S1105B70

RFXL021

RFX021

1/4 NPT

FXL041041

FXV041041

FXP041041

S1108B70

RFXL041

RFX041

3/8 NPT

FXL061061

FXV061061

FXP061061

S1110B70

RFXL061

RFX061

1/2 NPT

FXL081061

FXV081061

FXP081061

S1112B70

RFXL081

RFX0815,000 psi
(345 bar)

FasMate® FX | NPT Thin Walled Pipe
3/8 NPT

FXL061061PT

FXV061061PT

FXP061061PT

METB06PR

RFXL061PT

RFX061PT

1/2 NPT

FXL081061PT

FXV081061PT

FXP081061PT

SFX081PT

RFXL081PT

RFX081PT

750 psi(51 bar)Port Specifications: NPT per SAE J476 or ANSI B1.20

73

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FXV

FXP
T
Termination PortA

A
1/8 Pilot Port

C

ØB

ØB

T
Termination Port

1/8 Pilot Port

Connects To

Dimensions

A

A

A

C

C

(FXL)

(FXV)

(FXP)

B

(FXL)

(FXV)

T

5.25 (133.4)

5.04 (128.0)

3.78 (96.0)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.27 (133.9)

5.04 (128.0)

3.80 (96.5)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.44 (138.2)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.45 (138.4)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.44 (138.2)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

3/8 NPT

5.45 (138.4)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

3/8 NPT

1/4 NPT

3/8 NPT

Dimensions: inch (mm)Pressure Rating: psi (bar)

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

74

FASMATE® SERIESFX / EXTERNAL SEALING CONNECTION TOOL / BSPP (G) / BSPT / SAE
FXLT
Termination Port
AØBC

Connects To

Ordering Information
Connects To

FXL Part Number(with Lever)FXV Part Number(with Thumb Valve)

FXP Part Number(with Pneumatic Pilot)

Replacement
Seals Pack (5)Rebuild Kit(FXL)

Rebuild Kit(FXV and FXP)

Pressure
RatingFasMate® FX | BSPP (G)
1/8 BSPP (G)FXL025041

FXV025041

FXP025041

S1105B70

RFXL021

RFX021

1/4 BSPP (G)FXL045041

FXV045041

FXP045041

S1108B70

RFXL041

RFX041

3/8 BSPP (G)FXL065061

FXV065061

FXP065061

S1110B70

RFXL061

RFX061

1/2 BSPP (G)FXL085061

FXV085061

FXP085061

S1112B70

RFXL081

RFX0815,000 psi
(345 bar)

FasMate® FX | BSPT
1/8 BSPTFXL025T041

FXV025T041

FXP025T041

S1105B70

RFXL021

RFX021

1/4 BSPTFXL045T041

FXV045T041

FXP045T041

S1108B70

RFXL041

RFX041

3/8 BSPTFXL065T061

FXV065T061

FXP065T061

S1110B70

RFXL061

RFX061

1/2 BSPTFXL085T061

FXV085T061

FXP085T061

S1112B70

RFXL081

RFX0815,000 psi
(345 bar)

FasMate® FX | SAE 37° Flare-4 [7/16-20]

FXL049041

FXV049041

FXP049041

S20700270B70

RFXL049

RFX049-5 [1/2-20]

FXL059041

FXV059041

FXP059041

S20700334B70

RFXL059

RFX059-6 [9/16-18]

FXL069041

FXV069041

FXP069041

S1012B70

RFXL069

RFX069-8 [3/4-16]

FXL089061

FXV089061

FXP089061

S1015B70

RFXL089

RFX0895,000 psi
(345 bar)

FasMate® FX | SAE 45° Flare-4 [7/16-20]

FXL04A041

FXV04A041

FXP04A041

S20600246B70

RFXL04A

RFX04A-5 [1/2-20]

FXL05A041

FXV05A041

FXP05A041

S1011B70

RFXL05A

RFX05A-6 [5/8-18]

FXL06A061

FXV06A061

FXP06A061

S1012B70

RFXL06A

RFX06A-8 [3/4-16]

FXL08A061

FXV08A061

FXP08A061

S1014B70

RFXL08A

RFX08A

5,000 psi
(345 bar)

FasMate FX | SAE O-Ring Face Seal®

-4 [9/16-18]

FXL009041

FXV009041

FXP009041

S1020U70

RFXL009

RFX009-6 [11/16-16]

FXL011061

FXV011061

FXP011061

S1023U70

RFXL011

RFX011-8 [13/16-16]

FXL013061

FXV013061

FXP013061

S1023U70

RFXL013

RFX0135,000 psi
(345 bar)

Port Specifications: BSPP (G) per ISO 228 or BS 2279; BSPT per ISO 7 or BS 21; SAE 37° Flare per SAE J514 or ISO 12151-5;
SAE 45° Flare per SAE J512 or J513; SAE O-Ring Face Seal per SAE J1453
75

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FXV

FXP

A

T
Termination PortA
1/8 Pilot Port

C

ØB

ØB

T
Termination Port

1/8 Pilot Port

Connects To

Dimensions

A

A

A

C

C

(FXL)

(FXV)

(FXP)

B

(FXL)

(FXV)

T

5.25 (133.4)

5.04 (128.0)

3.78 (96.0)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.27 (133.9)

5.04 (128.0)

3.80 (96.5)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.44 (138.2)

5.22 (132.6)

3.87 (98.3)

1.26 (32.0)

3.57 (90.7)

1.87 (47.5)

5.45 (138.4)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.25 (133.4)

5.04 (128.0)

3.78 (96.0)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.27 (133.9)

5.04 (128.0)

3.80 (96.5)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.44 (138.2)

5.22 (132.6)

3.87 (98.3)

1.26 (32.0)

3.57 (90.7)

1.87 (47.5)

5.45 (138.4)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.45 (138.4)

5.22 (132.6)

3.87 (98.3)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

5.36 (136.1)

5.13 (130.3)

3.77 (95.6)

1.48 (37.6)

3.45 (87.6)

1.87 (47.5)

5.51 (140.0)

5.28 (134.1)

3.92 (99.6)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

3/8 NPT

5.25 (133.4)

5.04 (128.0)

3.77 (95.6)

1.26 (32.0)

3.45 (87.6)

1.77 (45.0)

1/4 NPT

5.36 (136.1)

5.13 (130.3)

3.77 (95.6)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

5.56 (141.2)

5.33 (135.4)

3.97 (100.8)

1.48 (37.6)

3.57 (90.7)

1.87 (47.5)

1/4 NPT

3/8 NPT

1/4 NPT

3/8 NPT

1/4 NPT

3/8 NPT

1/4 NPT

3/8 NPT

Dimensions: inch (mm)Pressure Rating: psi (bar)
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

76

HPB / EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated tool that uses collets to grip threads or part feature for high pressures.
CONNECTS TO:
NPTSAE 37°

Compression
Fitting

2

JIC or ORFS
Swivel Nut

3
4

SPECIFICATIONS
5

1

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to6,000 psi
(414 bar)-40°F to +250°F(-40°C to +121°C)

Stainless Steel

Termination Port

Seal Material*

1/8 Female NPTStandard: Buna-N
Optional: FKM,
EPDM, Neoprene®

* Additional seal material types available, consult factory.

ACTUATION METHODManual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory

77

1

Internal ball latch locking mechanism preventsaccidental disconnection under pressure

2

Instant threaded sealing connection up to6000 psi without tape sealant or wrenches significantly reduces process time3

Collet design locks securely into external threads
or behind tube features

4

Customizable to external threaded ports or any
tube feature

5

Self aligning connector requires no operator
adjustment

ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

HPB / EXTERNAL SEALING CONNECTION TOOL
4.00
(101.6)

Ø1.62(Ø41.1)

1/8 NPT TERMINATION PORT

Ordering Information
Connects To

Part Number*

Replacement
Seals Bulk Pack (5)Rebuild Kits

HPB | NPT Thread
1/4 NPT

HPB041021

S1108B70

HPB0406R

3/8 NPT

HPB061021

S1110B70

HPB0406R

1/2 NPT

HPB081021

S1112B70

HPB08R

HPB | BSPP (G) Thread
1/4 BSPP (G)HPB045021

S1108B70

HPB0406R

3/8 BSPP (G)HPB065021

S1110B70

HPB0406R

1/2 BSPP (G)HPB085021

S1112B70

HPB08R-4 [7/16-20]

HPB049021

S20700270B70-6 [9/16-18]

HPB069021

S1012B70-8 [3/4-16]

HPB089021

S1015B70

HPB | JIC/SAE 37° Flare/AN Male Fitting
HPB04HR

HPB | JIC/SAE 37° Flare/AN Swivel Nut Fitting-4 [7/16-20]

HPB049H021

S20560176B70-6 [9/16-18]

HPB069H021

S20760266B70-8 [3/4-16]

HPB089H021

S20800406B70

HPB04R

HPB | SAE ORFS Swivel Nut Fitting-4 [7/16-20]

HPB009H021

S1107B70-6 [9/16-18]

HPB011H021

S1109B70-8 [3/4-16]

HPB013H021

S1110B70

HPB04R

HPB | Compression Fitting (Swagelok® or Equivalent)
1/4 [7/16-20]

HPBCF04021

S1008B70

3/8 [9/16-20]

HPBCF06021

S1011B70

1/2 [3/4-20]

HPBCF08021

S1013B70

HPB04HR*Buna-N seals are standard. Optional seal materials include V = FKM, E = EPDM. Example: HPB041021V.
For HPB Ferulok Style Compression Fittings, add suffix of "F" to HPB Compression Fitting Part Number.
Example: HPBCF04021F
Port Specifications: NPT per SAE J476; BSPP (G) per ISO 228; SAE 37° Flare per SAE J514; SAE ORFS per SAE J1453

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

78

TWISTMATE® SERIESMET / EXTERNAL SEALING CONNECTION TOOL
Manual twist sealing connection tool for external threads.
CONNECTS TO:
NPTSAE 37° SAE 45°

BSPP(G)
BSPT

2

4

SPECIFICATIONS

1

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to
10,000 psi (689 bar)

-40°F to +200°F(-40°C to +93°C)

Stainless Steel

Termination Port

Seal Material*

NPT, SAE 37° Flare

Urethane* Additional seal material types available, consult factory.

ACTUATION METHOD
3Manual Twist: Finger-tight connection eliminates
tape and sealants
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

79

1

Pressure assisted sealing eliminates leaks andresists movement under pressure

2

Leak-tight seal prevents contamination of media
and reduces scrap and test damage

3

Available in flow or cap versions

4

Quick and easy seal replacement to minimize
down time, maintenance, and tool inventory

Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MET / EXTERNAL CONNECTIONS / NPT THREADS

Swivel Style
Swivel Style for High Pressure

Swivel StyleA
Connects To
ØBT
Termination Port

Ordering Information

Dimensions

Part Number*

Main Seal
Package (5)Rebuild Kit

1/8 NPT

MET021022

S1105U70

METR02

1/4 NPT

MET041042

S1108U70

METR04

3/8 NPT

MET061062

S1110U70

METR06

1/2 NPT

MET081082

S1112U70

METR08

3/4 NPT

MET121122

S1115U70

METR12

1 NPT

MET161162

S1212U70

METR16

1-1/4 NPT

MET201202

S1217U70

METR201-1/2 NPT

MET241161

METB242 NPT

MET321161

2-1/2 NPT
3 NPT

Connects To

Pressure
RatingA

B

T

1.51 (38.4)

0.80 (20.3)

1/8 MNPT

1.74 (44.2)

0.93 (23.6)

1/4 MNPT

1.78 (45.2)

1.20 (30.5)

3/8 MNPT

2.05 (52.1)

1.36 (34.5)

1/2 MNPT

2.34 (59.4)

1.68 (42.7)

3/4 MNPT

2.74 (69.6)

1.99 (50.5)

1 MNPT

2500 (172)3.27 (83.1)

2.37 (60.2)

1-1/4 MNPTMETR241000 (67)3.27 (83.1)

2.50 (63.5)

METB32

METR32750 (52)

2.53 (64.3)

3.00 (76.2)

MET401161

METB40

METR402.54 (64.5)

3.40 (86.4)

MET481161

METB48

METR482.61 (66.3)

4.25 (108.0)

1.51 (38.4)

0.80 (20.3)

1/8 MNPT

1.74 (44.2)

0.93 (23.6)

1/4 MNPT

1.78 (45.2)

1.20 (30.5)

3/8 MNPT

NPT | Swivel Style
5000 (345)4000 (276)4000 (276)

500 (34)

1 FNPT

NPT | Swivel Style for High Pressure
1/8 NPT

METH021022

S1105U70

METR02

10,000 (689)

1/4 NPT

METH041042

S1108U70

METR04

3/8 NPT

METH061062

S1110U70

METR06

1/2 NPT

METH081082

S1112U70

METR086000 (414)2.05 (52.1)

1.36 (34.5)

1/2 MNPT

3/4 NPT

METH121122

S1115U70

METR125500 (379)

2.34 (59.4)

1.68 (42.7)

3/4 MNPT

1 NPT

METH161162

S1212U70

METR16

5000 (345)

2.74 (69.6)

1.99 (50.5)

1 MNPT

8000 (522)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MET021022V = FKM
Port Specifications: NPT per ISO J476 or ANSI B1.20

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

80

Swivel Style for Thin Walled Threaded Pipe
Cap Style

MET / EXTERNAL CONNECTIONS / NPT THREADS (continued)
Swivel Style

Cap StyleA

A

Connects To

Connects To
ØBT
Termination Port

Ordering Information
Connects To

Part NumberØB

Dimensions

Main Seal
Package(5)Rebuild Kit

Pressure
Rating

A

B

T

NPT | Swivel Style for Thin Walled Threaded Pipe
1/4 NPT

MET041042PT

METB04PT

METR041.74 (44.2)

0.93 (23.6)

1/4 NPTM

3/8 NPT

MET061062PT

METB06PT

METR06

1.78 (45.2)

1.20 (30.5)

3/8 NPTM

1/2 NPT

MET081082PT

METB08PT

METR082.05 (52.1)

1.36 (34.5)

1/2 NPTM

3/4 NPT

MET121122PT

METB12PT

METR122.34 (59.4)

1.68 (42.7)

3/4 NPTM

1 NPT

MET161162PT

METB16PT

METR162.74 (69.6)

1.99 (50.5)

1 NPTM

1-1/4 NPT

MET201202PT

METB20PT

METR203.27 (80.1)

2.37 (60.2)

1 1/4 NPTM

1-1/2 NPT

MET241161*

METB24PT

METR243.27 (80.1)

2.50 (63.5)

2 NPT

MET321161*

METB32PT

METR322.53 (64.3)

3.00 (76.2)

2-1/2 NPT

MET401161*

METB40PT

METR402.54 (64.5)

3.40 (86.4)

3 NPT

MET481161*

METB48PT

METR482.61 (66.3)

4.25 (108.0)

1/8 NPT

MET021C

S1105U70

METR020.83 (21.1)

0.80 (20.3)

1/4 NPT

MET041C

S1108U70

METR040.88 (22.4)

0.93 (23.6)

3/8 NPT

MET061C

S1110U70

METR060.90 (22.9)

1.20 (30.5)

1/2 NPT

MET081C

S1112U70

METR080.97 (24.6)

1.36 (34.5)

3/4 NPT

MET121C

S1115U70

METR121.08 (27.4)

1.68 (42.7)

1 NPT

MET161C

S1112U70

METR16

1.26 (32.0)

1.99 (50.5)750 (52)500 (35)

1 NPTM

NPT | Cap Style
5000 (345)4000 (276)N/A(Cap Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MET041042PTV = FKM
Port Specifications: NPT per ISO J476 or ANSI B1.20

81

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.
Swivel Style
Swivel Style for High Pressure
Swivel Style

MET / EXTERNAL CONNECTIONS / SAE 37˚ & 45˚ FLARE THREADS
Swivel Style

Cap StyleA

A

Connects To

Connects To
ØBT
Termination Port

Ordering Information
Connects To

Part Number*ØBDimensions

Main Seal
Package (5)Rebuild Kit

Pressure
RatingA

B

T

S1012B70

METR06

5000 (345)

1.82 (46.2)

1.20 (30.5)-4 [7/16-20] (male)

1.90 (48.3)

1.38 (35.1)-6 [9/16-18] (male)

4000 (276)

2.25 (57.2)

1.51 (38.4)-8 [3/4-16] (male)

SAE 37° FLARE | Swivel Style-6 [9/16-18]

MET069040-8 [3/4-16]

MET089060

S1015B70

METR08-10 [7/8-14]

MET109080

S1016B70

METR08-12 [1-1/16-12]

MET129100

S1018B70

METR122.52 (64.0)

1.70 (43.2)-10 [7/8-14] (male)-16 [1-5/16-12]

MET169120

S1020B70

METR162.70 (68.6)

1.99 (50.6)-12 [1-1/16-12] (male)-20 [1-5/8-12]

MET209160

S1024U70

METR203.21 (81.5)

2.37 (60.2)-16 [15/16-12] (male)-24 [1-7/8-12]

MET249200

S1029B70

METR243.38 (85.9)

2.50 (63.5)-20 [1-5/8-12] (male)-32 [2-1/2-12]

MET329240

S1227B70

METR32AN

3.49 (88.6)

3.25 (82.6)-24 [1-7/8-12] (male)

1.76 (44.7)

0.95 (24.1)-4 [7/16-20] (male)1000 (69)750 (52)

SAE 37° FLARE | Swivel Style for High Pressure-4 [7/16-20]

METH049040

S120700270B70

METR049-6 [9/16-18]

METH069060

S1012B70

METR06-8 [3/4-16]

METH089080

S1015B70

METR08-10 [7/8-14]

METH109100

S1016B70

METR08-12 [1-1/16-12]

METH129120

S1018B70

METR12-16 [1-5/16-12]

METH169160

S1120B70

METR16

S120700270B70

METR049

10,000 (689)6500 (433)1.82 (46.2)

1.20 (30.5)-6 [9/16-18] (male)

2.00 (50.8)

1.38 (35.1)-8 [3/4-16] (male)

2.35 (59.7)

1.51 (38.4)-10 [7/8-14] (male)

2.52 (64.0)

1.70 (43.2)-12 [1-1/16-12] (male)

2.74 (69.6)

1.99 (50.6)-16 [15/16-12] (male)

0.88 (22.4)

0.95 (24.1)

N/A

0.90 (22.9)

1.20 (30.5)

0.97 (24.6)

1.38 (35.1)(Plug Style No
Termination Port)

1.76 (44.7)

0.95 (24.1)

1/4 MNPT

1.80 (45.7)

1.18 (30.0)

3/8 MNPT

2.10 (53.3)

1.31 (33.3)

2.26 (57.4)

1.51 (38.4)

2.54 (64.5)

1.70 (43.2)

SAE 37° FLARE | Cap Style-4 [7/16-20]

MET049C-6 [9/16-18]

MET069C

S1012B70

METR06-8 [3/4-16]

MET089C

S1015B70

METR085000 (345)4000 (276)

SAE 45° FLARE | Swivel Style (per SAE J512 or J513)-4 [7/16-20]

MET04A042B

S20600246B70

METR049-6 [5/8-18]

MET06A062N

S1012N70

METR06A-8 [3/4-16]

MET08A082N

S1014N70

METR08A-10 [7/8-14]

MET10A082N

S1015N70

METR10A-12 [1-16-14]

MET12A122N

S1018N70

METR12A

5000 (345)4000 (276)

1/2 MNPT
3/4 MNPT

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MET069040V = FKM
Port Specifications: SAE 37˚ & 45˚ FLARE THREADS per SAE J514 or ISO 12151-5
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

82

MET / EXTERNAL CONNECTIONS / BSPP (G) THREADS
Swivel Style

Swivel Style (per ISO 228 or BS 2779)
Cap Style (per ISO 228 or BS 2779)

Cap StyleA

A

Connects To

Connects To
ØBT
Termination Port

Ordering Information

Dimensions

Part Number

Main Seal
Package (5)Rebuild Kit

1/8 BSPP (G)MET025022

S1105U70

METR02

1/4 BSPP (G)MET045042

S1108U70

METR04

3/8 BSPP (G)MET065062

S1110U70

METR06

1/2 BSPP (G)MET085082

S1112U70

METR08

3/4 BSPP (G)MET125122

S1115U70

METR12

1 BSPP (G)MET165162

S1212U70

METR16

1/8 BSPP (G)MET025C

S1105U70

METR02

1/4 BSPP (G)MET045C

S1108U70

METR04

3/8 BSPP (G)MET065C

S1110U70

METR06

1/2 BSPP (G)MET085C

S1112U70

METR08

3/4 BSPP (G)MET125C

S1116U70

METR12Connects To

ØBPressure
RatingA

B

T

1.62 (41.1)

0.80 (20.3)

1/8 NPT

1.63 (41.4)

0.93 (23.6)

1/4 NPT

1.31 (33.3)

1.20 (30.5)

3/8 NPT

1.46 (37.1)

1.36 (34.5)

1/2 NPT

2.35 (59.7)

1.70 (43.2)

3/4 NPT

2.74 (69.6)

1.99 (50.6)

1 NPT

0.83 (21.1)

0.80 (20.3)

0.88 (22.4)

0.93 (23.6)

0.90 (22.9)

1.20 (30.5)

0.97 (24.6)

1.36 (34.5)

1.08 (27.3)

1.68 (42.7)

BSPP (G) | Swivel Style
5000 (345)4000 (276)

BSPP (G) | Cap Style
5000 (345)4000 (276)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MET025022V = FKM
Port Specifications: BSPP (G) per ISO 228 or BS 2779

83

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MET / EXTERNAL CONNECTIONS / BSPT THREADS
Swivel Style

Swivel Style
Cap Style

Cap StyleA

A

Connects To

Connects To
ØBT
Termination Port

Ordering Information

Dimensions

Part Number

Main Seal
Package (5)Rebuild Kit

1/8 BSPT

MET025T022

S1105U70

METR02

1/4 BSPT

MET045T042

S1108U70

METR04

3/8 BSPT

MET065T062

S1110U70

METR06

1/2 BSPT

MET085T082

S1112U70

METR08

3/4 BSPTMET125T122

S1115U70

METR12

1 BSPT

MET165T162

S1212U70

METR16

1/8 BSPT

MET025TC

S1105U70

METR02

1/4 BSPT

MET045TC

S1108U70

METR04

3/8 BSPT

MET065TC

S1110U70

METR06

1/2 BSPT

MET085TC

S1112U70

METR08Connects To

ØBPressure
RatingA

B

T

1.62 (41.1)

0.80 (20.3)

1/8 NPT

1.63 (41.4)

0.93 (23.6)

1/4 NPT

1.31 (33.3)

1.20 (30.5)

3/8 NPT

1.46 (37.1)

1.36 (34.5)

1/2 NPT

2.35 (59.7)

1.70 (43.2)

3/4 NPT

2.74 (69.6)

1.99 (50.6)

1 NPT

0.83 (21.1)

0.80 (20.3)

0.88 (22.4)

0.93 (23.6)

0.90 (22.9)

1.20 (30.5)

0.97 (24.6)

1.36 (34.5)

BSPT | Swivel Style
5000 (345)4000 (276)

BSPT | Cap Style
5000 (345)4000 (276)

N/A(Plug Style No
Termination Port)

Dimensions: inch (mm)Pressure Rating: psi (bar)*Optional seal materials include V = FKM, E = EPDM, and B = Buna-N - Example: MET025T022V = FKM
Port Specifications: BSPT per ISO 228 or BS 2779; per ISO 7 or BS 21

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

84

Accessories

Product
Accessories

Charge Valve PN: ADM06102
z

Use with Charge Coupler to pressure
up and hold pilot charge when an
affixed airline is not useable

Charge Coupler PN: ADF05102
zzzManually actuate pneumatic sealing
connection tools

Slide Valve PN: AV1021022
z

85

Used to pressurize and exhaust pilotpressure for manual operation

Used with Charge Valve to introducepressure without latching
Internally valved

SAFE. RELIABLE. FAST.

ICON™
Accessories

Green LED indicatesgood connection

Programming Toolz

Quickly program / calibrate ICON™ Sealing Connection Toolsz

Eliminate the need for PLC programmingz

LED connection status visual feedbackzPowered from wall adapter (included) or from a PLC (24VDC)

SignalIntputSignalOutputPart Number

Input Signal

Output Signal

Current Limit

SPCT0204

SSR

SSR

max 100 mA load

SPCT0204A

SSR

N/A

N/A

Teach Button
Power

M8 Cable PN: SPCAFS0602AMS06
z

Straight Female M8 threaded Connector to straight
Male M8 connector (6-wire 2m cable)

M8 Cable PN: SPCAFS0602Cz

Straight Female M8 to Flying Leads(6-wire 2m cable)

Support: (800) 444-2373 | fastestinc.com

86SPECIALTY
CONNECTIONS

70 SERIES

70FR / EXTERNAL CONNECTIONS TO FUEL RAILSCustom sleeve actuated external grip and seal connection tool for J2044 fuel rail applications.
CONNECTS TO:
Fuel Rail

2

3
4
SPECIFICATIONS
Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
750 psi(51 bar)-40°F to +250°F(-40°C to +121°C)

Stainless Steel,
Anodized Aluminum

Termination Port

Seal Material*

Inline NPT termination port

Buna-N/Nitrile* Additional seal material types available, consult factory.

ACTUATION METHOD
1Manual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

89

1

SurConnect™ - Green to go visible indicator toensure complete connection and internally valved
to prevent gas flow once disconnected2

Instant external fored tube connection with floating
piston to ensure proper OD / face / ID sealing
position3

Collet design locks securely over formed tube
feature4

Connect and seal to standard fuel rail bead
/SAE J2044

Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

70FR / EXTERNAL CONNECTIONS TO FUEL RAILSA
Connects To
ØBT
Termination Port

Ordering Information

Dimensions

Part Number

Replacement
Seals Bulk Pack (5)Rebuild Kit

1/4

FR7004041

S1106B70

RFR04

5/16

FR7005041

S1108B70

RFR05

3/8

FR7006061

S1109B70

1/2

FR7008061

1/4

A

B

T

3.02 (76.7)

0.99 (25.1)

1/4 NPT

RFR06

3.30 (83.8)

1.19 (30.2)

S1111B70

RFR08

3.50 (89.9)

1.38 (35.1)

FRV7004041

S1106B70

RFR04

5/16

FRV7005041

S1108B70

RFR05

3.02 (76.7)

0.99 (25.1)

3/8

FRV7006061

S1109B70

RFR06

3.30 (83.8)

1.19 (30.2)

1/2

FRV7008061

S1111B70

RFR08

3.50 (89.9)

1.38 (35.1)

Connects To
70FR | Non-Valved

3/8 NPT

70FR | Valved
1/4 NPT

3/8 NPT

Dimensions: inch (mm)Port Specifications: SAE J2044

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

90

GASMATE® SERIESGZNV / INTERNAL GAS BURNER TESTING
Internally valved manual sealing connection tool for Natural Gas or Propane Burner Testing.
CONNECTS TO:
FNPTBSPP (G)/BSPT

SPECIFICATIONS
1

3

2
4

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
5 psi(0.345 bar)

0°F to +200°F(-17°C to +93°C)

Anodized Aluminum,
Brass, Molded Nylon
HandleTermination Port

Seal Material*

1/4, 1/2 NPT

Main: UrethaneInternal: Buna-N* Additional seal material types available, consult factory.

ACTUATION METHOD
Lever Handle: Two way actuation handle issimple and ergonomic for production applications
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

91

1

Lockable collar to keep sealing pressure
consistent and internally valved to prevent gas
flow once disconnected2

Adjustable ring to accommodate the widest
sealing range in the industry

3

Internal shut-off valve to stop the flow of gas
when handle is in the disconnected position4

Non-sparking aluminum and brass components

Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

GZNV / INTERNAL GAS BURNER TESTING
A

ØD ØB

C

M
Minimum
InsertionT
Termination Port

Rotate Lever 90°
to Connect/Seal

Ordering Information
Connects
To

Part
NumberReplacement
Seals Bulk Pack (5)Dimensions
Rebuild
Kit

Replacement
Shaft

GZNVR062

5ZNV27F380200

A

B

C

D

9.30
(236.2)

1.88(47.8)

4.96(119.1)

1.06(26.9)

9.65(245.1)

2.44(61.9)

5.21(132.3)1.38(35.1)

7.30(185.4)1.88(47.8)

4.96(119.1)

1.06(26.9)

7.65(194.3)

2.44(61.9)

5.21(132.3)1.38(35.1)MT

GZNV | With 2 in. (51 mm) Extended Shaft
3/8 NPTGZNV0620410200

GZNVB062

1/2 NPTGZNV0820410200

GZNVB082

GZNVR082

5ZNV275BR0200

3/4 NPTGZNV1220810200

GZNVB122GZNVR122

5ZNV375BR0200

0.63(16.0)

1/4 NPT

1/2 NPTGZNV | Reduced Length Shaft
3/8 NPTGZNV062041*

GZNVB062

GZNVR062

5ZNV27F38BR

1/2 NPTGZNV082041*

GZNVB082

GZNVR082

5ZNV275BR

3/4 NPTGZNV122081*

GZNVB122GZNVR122

5ZNV275BR

0.63(16.0)

1/4 NPT

1/2 NPT

Dimensions: inch (mm)*Consult Factory for availability.

GasMate™ GZNV Family Flow Capacity

DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

92

GASMATE® SERIESG60V / EXTERNAL GAS BURNER TESTING
Internally valved sleeve actuated external grip and seal connection tool for Natural Gas or Propane Burner Testing.
CONNECTS TO:
MNPT

2

3

4

SPECIFICATIONS

5

Pressure Rating

OperatingTemperatures

Materials ofConstruction

Vacuum to30 psi(2.1 bar)

0°F to +200°F(-17°C to +93°C)

Stainless Steel, Brass,
Anodized Aluminum

Termination Port

Seal Material*

3/8, 1/2, 3/4 NPT

Main: Neoprene®
Internal: Buna-N* Additional seal material types available, consult factory.

1

ACTUATION METHODManual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
INTELLIGENT CONNECTION TECHNOLOGY
Consult Factory

1

SurConnect™ - Green to go visible indicator to ensurecomplete connection and internally valved to preventgas flow once disconnected2

Instant external threaded connection with floating
piston to ensure proper face / ID sealing position3

Collet design locks securely into external threads or
behind the threads

4

Connect and seal to NPT male threads

5

Stainless steel components for demanding production
environments - brass collets for non-sparking

93

ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

G60V / EXTERNAL GAS BURNER TESTINGA
Connects To
TTermination PortØB

Ordering Information

Dimensions

Connects To

Part
NumberReplacement
Seals Bulk Pack (5)Rebuild
Kit

A

B

T

3/8 NPT

G60V1T06

SZF4

G60VR06

3.11 (79.0)

1.38 (35.0)

3/8 NPT

1/2 NPT

G60V1T08

SZF5

G60VR08

3.31 (84.1)

1.58 (40.1)

1/2 NPT

3/4 NPT

G60V1T12SZF7G60VR12

3.54 (90.0)

1.78 (45.2)

3/4 NPT

Dimensions: inch (mm)GasMate GZNV Family Flow Capacity

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

94

XT SERIESXT / HVAC-R EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated ball grip connection tool for expanded refrigeration tubes.
CONNECTS TO:
Expanded

2

1

3
4
5

SPECIFICATIONS
Pressure Rating

OperatingTemperatures

Connection
Profile10 mtorr (micron)to 625 psi(43 bar)-40°F to +250°F(-40°C to+121°C)

Expanded Tubes

Housing Material
Connector - Black Oxide Steel
SurConnect™ - Aluminum
Termination Profile

Seal Material*

1/4 NPT

Neoprene®

* More seal material types available, consult factory.

ACTUATION METHODManual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory95

ACCESSORIES

1

Sleeve locks under pressure to prevent accidental
disconnection

2

Instant connection for copper and aluminum flaredtubes commonly used in refrigeration

3

Connects to a broad range of flared ends including
rough cut ends

The SurConnect™ Advantage• Green ring indicates a secure connection, improving
safety by preventing accidental disconnects.

4

Deep vacuum capbilities down to 10 millitorr (micron)• Easily installed on existing XT Connectors or available
fully assembled.

5

Quick and easy seal replacement to minimize downtime, maintenance, and tool inventory• Aluminum light weight.
• Color coded by size for easy recognition.
Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

XT / HVAC-R EXTERNAL SEALING CONNECTION TOOLA
Connects To

Y

ØB

T
Termination PortZ
X

Ordering Information
Connects To
Tube Size

Flare Length(Dim X)

Flare OD
(Dim Y)

Flare ID
(Dim Z)

Dimensions

Part Number

Replacement
Seals Bulk Pack (5)Rebuild Kit

A

B

T

Flow 0

XT | Sleeve Actuated Connectors for Expanded Tubes
5/16
3/8
1/2

0.30 to 1.00
(7.6 to 25.4)

5/8
3/4
7/8

0.37 to 1.00
(9.4 to 25.4)

0.44 (11.2)

0.31 (7.9)

XT05042

XTB05

XTR05

0.50 (12.7)

0.37 (9.4)

XT06042

XTB06

XTR06

0.63 (15.9)

0.49 (12.4)

XT08042

XTB08

XTR08

0.73 (18.5)

0.62 (15.7)

XT10042

XTB10

XTR10

0.86 (21.8)

0.74 (18.8)

XT12042

XTB12

XTR12

0.99 (25.1)

0.87 (22.1)

XT14042

XTB14

XTR14

3.23 (82.0) 1.19 (30.2).062 (1.6)

1.25 (31.8)

0.12 (3.1)

3.31 (84.1)

1.37 (34.8)
1.50 (38.1)

3.33(84.6)

1/4
NPT

0.22 (5.6)
0.25 (6.4)

1.62 (41.2)

0.27 (6.9)

1.72 (43.7)

0.28 (7.1)

Dimensions: inch (mm)i NOTE: Not recommended for water dunk applications.
Ordering Information
Connects To

SurConnect™
Kit Part Number

XT with SurConnect™

XT with SurConnect™
& Process Tip

Tip

XT WITH SURCONNECT™ | Sleeve Actuated Connectors for Expanded Tubes with Additional Safety Feature

3/8

3/4

7/8

i

XT06SHR3

XT12SHR2

XT14SHR1

XT06042SHR3

XT12042SHR2

XT14042SHR1

XT06042SHR3H4

1/4 Hansen®

XT06042SHR3P4

1/4 PCU®

XT06042SHR3H6

3/8 Hansen®

XT06042SHR3P6

3/8 PCU®

XT12042SHR2H4

1/4 Hansen®

XT12042SHR2P4

1/4 PCU®

XT12042SHR2H6

3/8 Hansen®

XT12042SHR2P6

3/8 PCU®

XT14042SHR1H4

1/4 Hansen®

XT14042SHR1P4

1/4 PCU®

XT14042SHR1H6

3/8 Hansen®

XT14042SHR1P6

3/8 PCU®

NOTE: Not recommended for water dunk applications.
DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

96

ST SERIESST / HVAC-R EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated grip and seal connection tool for straight tubes in refrigeration.
CONNECTS TO:
Straight

2
1

5
SPECIFICATIONS

3

4

Pressure Rating

OperatingTemperatures

Materials ofConstruction

10 mtorr (micron)to 1000 psi (69 bar)

-40°F to +250°F(-40°C to +121°C)

Black Oxide
Steel

Termination Port

Seal Material*

1/4 NPT

Neoprene®

* Additional seal material types available, consult factory.

ACTUATION METHODManual Sleeve: Easy sleeve action is ergonomic andeliminates repetative twisting and turning. Pull toconnect, push to release.
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

97

1

Pressure assisted sealing eliminates leaks andresists movement under pressure

2

Instant connection for copper, steel, and aluminum
tubes commonly used in refrigeration

3

Designed specifically for the demanding
requirements of the refrigeration industry

4

Deep vacuum capbilities down to 10millitorr (micron)5

Quick and easy seal replacement to minimize downtime, maintenance, and tool inventory

Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

ST / HVAC-R EXTERNAL SEALING CONNECTION TOOLA
Connects To
TTermination PortØB

Ordering Information

Dimensions

Connects To+0.015/-0.010

Part
NumberReplacement
Seals Bulk Pack (5)Rebuild Kit*

0.250 (6.4)

ST04042

STB04

STC04

A

B

T

1.14 (29.0)
0.62 (15.7)

2.75 (69.9)
0.312 (7.9)

ST05042

STB05

STC04

0.375 (9.5)

ST06042

STB06

STC04

Insertion
Depth

1.19 (30.2)
3.23 (82.0)

1.50 (38.1)

1/4 NPT
0.75 (19.1)

Dimensions: inch (mm)*Includes complete collet set.
Additional sizes available, contact factory.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

98

RQD SERIESRQD / HVAC-R EXTERNAL SEALING CONNECTION TOOL
External sealing connection tool for attachment to Hansen® and PCU® tips under pressure.
CONNECTS TO:
Hansen® Tips

PCU® Tips

2
1
3

SPECIFICATIONS
4

5

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
750 psi(52 bar)-40°F to +250°F(-40°C to +121°C)

Black Oxide Steel

Termination Port

Seal Material*

1/4 or 3/8 NPT

Neoprene®

* Additional seal material types available, consult factory.
i

Designed for ISO 7241-1 Series B coupling "Tips"i

RQD can mate with, but not limited to, the following
brands: Parker ® 60, PCU® 250 & 410, Hansen® HK, SABE®
IB Series (China), AeroQuip® FD45, Faster ® HNV Series,
Snap-Tite® 72 series, Stucchi® IRB, Perfecting® H Series,
Safeway ® S10 Series, Tomco® H Series, Cejn® X75, Foste®r
HX-S, and Nitto® 250.

ACTUATION METHOD

1Sleeve lock connection prior to pressure
engagement minimizes force to connect throughhandle activation

2

Connects and vents even under pressure using leverhandle to keep refrigerant away from the operator

3

Internal HTPE seal to keep refrigerant fromexhausing back onto operator

4

Internal poppet style seal for dry refrigerant
operation

5

Minimal maintenance required

99

Sleeve / Lever Handle: Easy sleeve connection
is ergonomic and eliminates repetative twisting
and turning, cam over lever handle opens poppets
under pressure
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

RQD / HVAC-R EXTERNAL SEALING CONNECTION TOOLA
Connects To

TTermination PortØB

Ordering Information
Connects
To

Part
NumberDimensions

Replacement
Seals Bulk Pack (5)Rebuild
Kit

A

B

1.75 (44.5)

4.39 (111.5)

C

D

RQD | Lever Action Style for PCU® Tips
1/4 PCU®—
Model 64 Tip

KA04PA

KSA04

KR04A

1/4 PCU®–
Model 61 Tip

KA04PB

KSM04

KR04

3/8 PCU®–
Model 78 Tip

KA06PA

3/8 PCU®–
Model 66 Tip

KA06PB

1/4 NPT
7.00 (177.8)

KSM06PB

KR06PA

KSM06PB

KR06PB

KSM04

KR04

1.95 (49.5)

4.54 (115.3)

1.75 (44.5)

4.39 (111.5)

3/8 NPT

RQD | Lever Action Style for Hansen® Tips
1/4 Hansen® 2K

KA04HB

1/4 NPT
7.00 (177.8)

3/8 Hansen® 3K

KA06HB

KSM06HB

KR06HB

1.95 (49.5)

4.54 (115.3)

3/8 NPT

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

100SNAPMATE SERIESSNAPMATE / EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated external grip and seal connection tool for CoreMax® and Schrader® flare connections.
CONNECTS TO:
45° Flare

2
5
SPECIFICATIONS

1
3

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to625 psi(43 bar)-40°F to +250°F(-40°C to +121°C)

Stainless Steel, Brass

Termination Port

Seal Material*-4 [7/16-20] 45° Flare

Neoprene®

* Additional seal material types available, consult factory.

ACTUATION METHOD

4Manual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory

1

Internally valved for refrigerant containment upon
disconnection

2

Collet design locks securely into CoreMax ® andcommon Schrader ® valves with 1/4 45° Flare with
7/16-20 thread3

Compact size fits into tight spaces

4

90° termination port for best ergonomics of small
connection tool5

Quick and easy seal replacement to minimize downtime, maintenance, and tool inventory

101

ACCESSORIES
Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

SNAPMATE / EXTERNAL SEALING CONNECTION TOOLT
Termination PortC
Connects To
ØBAOrdering Information

Dimensions

Connects To

Part
NumberMain
Seal Set

Repair
Kit

A

B

C

T

CoreMax-4 [7/16-20]
45° Flare

SCTA07H

SCBA07H

SCRA07H

0.93 (23.6)

1.94 (49.3)

1.51 (38.3)-4 [7/16-20]
45° Flare

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

102

MBE/MRE SERIES

MBE/MRE / HVAC-R EXTERNAL SEALING CONNECTION TOOL
Sleeve actuated external grip and seal connection tools that latches over tube features.
CONNECTS TO:
CoreMax Seat

Expanded2

4
SPECIFICATIONS

1

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to625 psi(43 bar)-40°F to +250°F(-40°C to +121°C)

Stainless Steel

Termination Port

Seal Material*

1/4 to 1-1/4 NPT

Neoprene®

* Additional seal material types available, consult factory.

ACTUATION METHOD

3Manual Sleeve: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com

1

Sleeve locks under pressure to eliminate
disconnection under pressure

2

MBE - ball latch and MRE - ring latch over tube
features such as flare or bead

3

Straight through flow for full flow requirements

4

Quick and easy seal replacement to minimize downtime, maintenance, and tool inventory103

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MBE/MRE / HVAC-R EXTERNAL SEALING CONNECTION TOOLX

T
Termination PortZ
Y

Ordering Information
Connects To
Tube ØX

Flare Length Y

Flare ØZ0.25 (6.4)

0.20 (5.1)

0.32 (8.0)

Dimensions
Replacement
Seals Pack (5)Rebuild
Kit

Termination

Flow
Dia.
0.19 (4.8)

1/4 NPT
0.31 (7.9)

0.27 (6.9)

0.38 (9.7)

0.25 (6.3)

0.38 (9.7)

0.35 (8.9)

0.44 (11.3)

0.31 (7.9)

0.50 (12.7)

0.45 (11.4)

0.57 (14.5)

0.63 (16.0)

0.53 (13.5)

0.70 (17.8)

0.75 (19.1)

0.68 (17.3)

0.84 (21.3)

0.88 (22.4)

0.79 (20.1)

0.97 (24.6)

1.00 (25.4)

0.83 (21.1)

1.12 (28.5)

1.13 (28.7)

1.13 (28.7)

1.23 (31.3)

3/8 NPT

Consult
Factory0.44 (11.1)
0.56 (14.1)

Consult
Factory

0.67 (16.9)
3/4 NPT
0.79 (19.9)
1 NPT

0.94 (23.9)
1.03 (26.0)

1-1/4 NPT
1.38 (35.1)

1.40 (35.6)

1.49 (37.9)

1.27 (32.1)

Dimensions: inch (mm)How to Order
The MBE and MRE Series connectors are designed for mechanical gripping on expandedtubing. Connectors are designed, engineered and manufactured to your specificapplication requirements.
For part number and a price quotation:
1) Identify the gripping and sealing areas of your test piece.
2) Contact FasTest with information on test pressure, media and provide detailed drawing,
including tolerances of test piece.

DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

104

ME SERIESME / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
Pneumatic external sealing of medical devices in automated and semi-automated processes.
CONNECTS TO:
Catheters

Luers

3
5

2

SPECIFICATIONS
Pressure Rating

Pilot Pressure

OperatingTemperatures**

Vacuum to
500 psi (34 bar)60-90 psi
(4.1-6.2 bar)

0°F to +200°F(-17°C to +93°C)

4

Termination Port

Materials ofConstruction

Seal Material*

1/8 FNPT

Anodized
Aluminum

FDA White
Neoprene®

* Additional seal material types available, consult factory.
** Operating Temp: 32°F-100°F (0°C-38°C) for ICON™
i

1

Pilot pressure required.
All parts are washed in an aqueous solution utilizing
ultrasonic agitation at a temperature of 140°F.
Components are then rinsed in a cascading rinse tankand dried using 99.999% pure nitrogen and assembled ina 100,000ppm level controlled environment.
Krytox is the standard lubricant.

1

Connector and test part should be rigidly fixtured toprevent seperation when under pressure

2

Ideally designed for automated processes and highvolume production testing3

Seals against standard luers, catheter, tubes andother cylindrical components

4

Cleaned and lubricated for oxygen safe environment
with FDA approved seals

5

Quick and easy seal replacement to minimize downtime, maintenance and tool inventory

105

White FDA Neoprene seal material is compliant to
21CFR177.2600. Optional material is a FDA listed
fluorocarbon..

ACTUATION METHOD
Pneumatic: pilot pressure applied to seals with no metal
contact and uniform seal movement seals inside luer
ICON™ TECHNOLOGY
SURE SEAL™
SEAL LIFE™
ACCESSORIESSEE PG. 85

ICON™

INTELLIGENT CONNECTION TECHNOLOGY
FasTest’s ICON™ adds sensing capabilities to our mechanical
Sealing Connection Tools. ICON™ Tools include instant LED visualfeedback and data output to improve sealing connection accuracy,
maximize production efficiency, and optimize maintenance.

ICON™ features:

How To Add ICON™ to ME

SURE SEAL™
Instant LED feedback verifies a goodconnection prior to starting a test.
SEAL LIFE™

Signal Output

Part Number Example
SuffixME without ICON™

None

ME01

ME with ICON™:
Analog Output Signal

CV04ANA

ME01CV04ANA

ME with ICON™:
Solid State Relay

CV04SSR

ME01CV04SSR

Alert when the main seal is at end of lifeand must be replaced.

Green indicationof a goodconnection.

LED indicator forvisual feedback
Test
Piece

Communicates data
to PLC

User's System
HMI

RECONNECT

Recognize aconnection issue
before causing a
false failure.

WORN SEAL

PLC

Alert when main
seals should be
replaced.

PICK TOOLCONNECTED

System Overview:

Controllable LED
signals operator touse specific tool.

CONNECTEDRECONNECT
WORN SEALPICK TOOL

Standalone install or tie into PLCzz

PROGRAMMING
TOOLz

Quickly setup ICON™
Tools
Eliminate the need for
PLC programming
Can be powered fromwall adapter (included)
or from a PLC (24VDC)

Support: (800) 444-2373 | fastestinc.com

106ME / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
E
T
Termination PortAØB
Sealing Range

D

M
Min. Insertion

Ordering Information
Sealing
Range

Part Number

Replacement
Seals Pack (5)CP
Pilot Port

Dimensions
Rebuild
Kit

A

B

C

D

E

M

P

T

MER001

1.72(43.7)

0.84(21.3)

0.63(16.0)

4-40
UNC

0.72
(18.3)

0.16
(4.1)

10-32
UNF

1/8
NPT

MER001

1.72(43.7)

0.84(21.3)

0.63(16.0)

M2.5

0.72(18.3)

0.16
(4.1)

M5

1/8
BSPP
(G)

ME | Imperial Mounting Holes and Pilot Ports
0.015 to 0.030(0.38 to 0.80)

ME0010030

MEB0010030

0.030 to 0.050(0.80 to 1.30)

ME0010050

MEB0010050

0.050 to 0.080(1.30 to 2.00)

ME001001

MEB001001

0.080 to 0.130(2.00 to 3.30)

ME001002

MEB001002

ME | Metric Mounting Holes and Pilot Ports
0.015 to 0.030(0.38 to 0.80)

ME0010030M

MEB0010030

0.030 to 0.050(0.80 to 1.30)

ME0010050M

MEB000050

0.050 to 0.080(1.30 to 2.00)

ME001001M

MEB001001

0.080 to 0.130(2.00 to 3.30)

ME001002M

MEB001002

Dimensions: inch (mm)107

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

0.55*(14.0)A

P
Pilot PortT
Termination PortØB

D
Sealing Range
M

CMin. Insertion*Dimension only applies to ME with ICON™ Technology(Base Part Numbers that include “CV04ANA” or “CV04SSR”).
Ordering Information(Complete Connector = Main Seal Set + Base Part Number)
Sealing
Range

Main
Seal Set*

Base Connector
Part Number

Replacement
Seals Package (5)Dimensions
Rebuild
Kit

A

B

C

D

M

P

T

MER01

2.05
(52.1)

1.49(37.9)

1.10(27.9)

10-32
UNF

0.58
(14.7)

10-32
UNF

1/8
NPT

MER01

2.05
(52.1)

1.49(37.9)

1.10(27.9)

M5

0.58(14.7)

M5

1/8
BSPP
(G)

ME | Imperial Mounting Holes and Pilot Ports
0.100 to 0.180(2.5 to 4.6)

MES0101

MEB01010.180 to 0.260 (4.6
to 6.6)

MES0102

MEB01020.260 to 0.340(6.6 to 8.6)

MES01030.340 to 0.420(8.6 to 10.7)

MES0104

MEB01040.420 to 0.510(10.7 to 13.0)

MES0105

MEB0105

ME01
MEM01CV04ANA
MEM01CV04SSR

MEB0103

ME | Metric Mounting Holes and Pilot Ports
0.100 to 0.180(2.5 to 4.6)

MES0101

MEB01010.180 to 0.260 (4.6
to 6.6)

MES0102

MEB01020.260 to 0.340(6.6 to 8.6)

MES01030.340 to 0.420(8.6 to 10.7)

MES0104

MEB01040.420 to 0.510(10.7 to 13.0)

MES0105

MEB0105

MEM01
MEM01CV04ANA
MEM01CV04SSR

MEB0103

Dimensions: inch (mm)*Includes seals(s) and metal parts for one complete seal change.
*How To Add ICON™ to ME
Signal Output

Part Number Suffix

ExampleME without ICON™

None

ME0101

ME with ICON™: Analog Output Signal

CV04ANA

ME0101CV04ANA

ME with ICON™: Solid State Relay

CV04SSR

ME0101CV04SSR

DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

108

ML SERIESML / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
Pneumatic nested sealing connection tool for full thread luers in automated and semi-automated processes.
CONNECTS TO:
Luers

1
3

SPECIFICATIONS

2
4

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuumto 500 psi(34.4 bar)

0°F to +200°F(-17°C to +93°C)

Anodized Aluminum

Termination Port

Seal Material*

1/8 FNPTFDA White Neoprene®

* Additional seal material types available, consult factory.

ACTUATION METHOD
Pneumatic: pilot pressure applied to seals with no metal
contact and uniform seal movement seals inside luer
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES
Visit fastestinc.com
1

Specially designed leur nest to contain test
part under pressure

2

Ideally designed for automated processes
and high volume production testing3

Seals against any full thread standard luers

4

Cleaned and lubricated for oxygen safe
environment with FDA approved seals

109

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

ML / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOLT
Termination PortP
Pilot PortA

D
Cap Design Per
Application

B

C

Ordering Information
Sealing
Range

Part
NumberMain
Seal Set

Dimensions
Repair
Kit

A

B

C

D

P

T

0.84 (21.3)

0.63 (16.0)

4-40
UNC

10-32 UNF

1/8
NPT

0.84 (21.3)

0.63 (16.0)

M2.5

M5

1/8
BSPP (G)Medical Luer (ML) Connectors | Imperial Mounting Holes and Pilot PortsSized to Part

ML001

Consult
Factory

MER001

Application
Dependent

Medical Luer (ML) Connectors | Metric Mounting Holes and Pilot PortsSized to Part

ML001

Consult
Factory

MER001

Application
Dependent

Dimensions: inch (mm)Luer Specifications: ISO 594
i

NOTE: The Medical Luer “ML Series” connectors are designed to your specific application requirements.

i

All parts are washed in an aqueous solution utilizing ultrasonic agitation at a temperature of 140°F. Components arethen rinsed in a cascading rinse tank and dried using 99.999% pure nitrogen and assembled in a 100,000ppm level
controlled environment.
Krytox is the standard lubricant.

DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

110

60 SERIES

60M / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
Sleeve actuated external grip and seal connection tool for medical leurs
CONNECTS TO:
Luer

2

3

SPECIFICATIONS

4

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
750 psi(51.7 bar)

0°F to +200°F(0°C to +93°C)

Stainless Steel,
Anodized Aluminum

Termination Port

Seal Material*

1/8 FNPT

FDA approved FKM seals* Additional seal material types available, consult factory.

ACTUATION METHOD
1Sleeve Actuated: Easy, ergonomic sleeve action
eliminates repetative twisting and turning - push toconnect, pull to release
ICON™ TECHNOLOGY
Consult Factory
ACCESSORIES

111

1

SurConnect™ - Green to go visible indicator toensure complete connection

2

Instant external threaded connection withfloating piston to ensure proper ID sealing
position

3

Seals against any full and partial threaded
standard luers

4

Cleaned and lubricated for oxygen safe
environment with FDA approved seals

Visit fastestinc.com

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

60M / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOLA
Connects To

ØBT
Termination Port

Ordering Information
Connects To

Dimensions

Part Number

Replacement Seals
Bulk Pack (5)Rebuild Kit

A

B

T

60MP0340

S60MP0340

R60MP0340

2.92 (74.2)

0.88 (22.5)

1/8 NPT

60M | Luers
Luer

Dimensions: inch (mm)Luer Specifications: ISO 594
i

All parts are washed in an aqueous solution utilizing ultrasonic agitation at a temperature of 140°F. Components arethen rinsed in a cascading rinse tank and dried using 99.999% pure nitrogen and assembled in a 100,000 ppm level
controlled environment.
Krytox is the standard lubricant.
Optional material is a FDA listed fluorocarbon.
Components are double bagged for shipping integrity.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

112

ML SERIESMLL / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
Pneumatic sealing connection tool for external sealing of luers in automated and semi-automated processes.
CONNECTS TO:
Luer

1

2

4

3

SPECIFICATIONS

1

Pilot operated low pressure expanding seal against
luer OD's

2

Compact design with low particulate generation

3

Cleaned and lubricated for oxygen safe environment
with FDA approved seals

4

Self aligning connector requires no operator
adjustmenti

All parts are washed in an aqueous solution utilizing
ultrasonic agitation at a temperature of 140°F. Components
are then rinsed in a cascading rinse tank and dried using
99.999% pure nitrogen and assembled in a 100,000ppm
level controlled environment.

Pressure Rating

Pilot Pressure

OperatingTemperatures**

Vacuum to
100 psi(6.9 bar)60-90 psi
(4.1-6.2 bar)

0°F to +200°F(-17°C to +93°C)

Termination Port

Materials ofConstruction

Seal Material*

1/8 FNPT

Stainless Steel,
Anodized
Aluminum

Masterflex
C-Flex R70

ACTUATION METHOD
Pneumatic: seals to external surface of luer when pilotpressure is applied
ICON™ TECHNOLOGY
Consult Factory

Krytox is the standard lubricant.

ACCESSORIES

Optional material is a FDA listed fluorocarbon.

Visit fastestinc.com

Components are double bagged for shipping integrity.
1.10(27. 9)1.07(27.2)

Ø1.48(37.6)

10-32 UNF
Ordering Information
Part Number

Replacement Seals Pack (5)MLL | Luers
MLL2001

113

S6LT18120

10-32 UNF
Pilot Port

10-32 UNF
Termination Port

Support: (800) 444-2373 | fastestinc.com

ML SERIES

SAFE. RELIABLE. FAST.

MLH / MEDICAL-LIFE SCIENCES SEALING CONNECTION TOOL
Pneumatic sealing connection tool for sealing luers with full threads.
CONNECTS TO:

1

Luer

4

2

3

SPECIFICATIONSi

1

Nest designed for full thread luers

2Cleaned and lubricated for oxygen safe environment
with FDA approved seals.*

3

Self aligning connector requires no operator
adjustment.

4

Quick and easy seal replacement to minimize downtime, maintenance and tool inventory
All parts are washed in an aqueous solution utilizing
ultrasonic agitation at a temperature of 140°F. Components
are then rinsed in a cascading rinse tank and dried using
99.999% pure nitrogen and assembled in a 100,000ppm
level controlled environment.

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
500 psi(34.5 bar)

0°F to +200°F(-17°C to +93°C)

Stainless Steel,
Anodized Aluminum

Termination Port

Seal Material*

10-32 (M5)

FDA approved FKM seals* Additional seal material types available, consult factory.

ACTUATION METHOD
Pneumatic: seals to external surface of luer when pilotpressure is applied
ICON™ TECHNOLOGY
Consult Factory

Krytox is the standard lubricant.

ACCESSORIESFDA listed fluorocarbon seal material is compliant to
21CFR177.2600. Optional material is White FDA Neoprene®.

Visit fastestinc.com

Components are double bagged for shipping integrity.
2.51(63.7)

1.10(27.9)
Ø1.50(38.1)

Ordering Information
Part Number

Replacement Seals Pack (5)Rebuild Kit
10-32 UNF
Pilot Port

MLH | Luers with Full Threads
MLH2001

S1001050B70FDA

10-32 UNF
10-32 UNF
Termination Port

MLHR2001

DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

114

COMPRESSEDGASCOMPRESSED GAS SELECTION GUIDE

External Connections

Internal Connections

G346

G540

G540S

G580

G590

GBS3

Gas Standard

CGA 346

CGA 540

CGA 540

CGA 580

CGA 590

BS NO3GAS TYPEAir

OxygenOxygenInert and Inert
Mixes (Argon,
Helium, Nitrogen)

Air

OxygenOperation

Bail Handle

Bail Handle

SleeveBail Handle

Bail Handle

Bail Handle

PRODUCT SERIESPRESSURE RATING

117

Vacuum 50 mtorr (micron) to3600 psi (248 bar)

Vacuum 50 mtorr (micron)
3600 psi (248 bar)

SAFE. RELIABLE. FAST.

Yoke Connections

Specialty Connections

G870

G910

G940

950

HPG580G540WOB

CryoVent

CGA 870

CGA 910

CGA 940

CGA 950

CGA 580

CGA 540RELIEF VALVES

OxygenNitrous Oxide(venting only)

Carbon Dioxide(Venting only)

Air

High Purity
Inert and Inert
Mixes (Argon,
Helium, Nitrogen)

OxygenInert and Inert
Mixes (Argon,
Helium, Nitrogen) Venting Only

Lever Handle

Lever Handle

Lever Handle

Lever Handle

Bail Handle

Bail Handle
Pneumatic RPV

SleeveVacuum30 mtorr
Vacuum 50
mtorr 50
(micron)to
Vacuummtorr (micron)to (micron)
3600 psi 3600
(248 bar)psi (248 bar) 800 psi (55 bar)Compressed Gas

Vacuum 50 mtorr (micron) to3600 psi (248 bar)Support:(800)(800)444-2373
444-2373 | | fastestinc.com
fastestinc.com
Support:118

SELECTION GUIDEHANDLE OPTIONS

1B
2B

4B

RIGID BAIL HANDLE
1B

Standard Valves

2B

RPV Valves

4B

Valve guards (not for use in palletized fill racks)

5B

Large valve guard (not for use in palletized fill racks)

5B

CABLE HANDLE

1C
4C

1C

Valve guards, 6 and 12 packs

4C

Valve guards, 6 and 12 packs

7C

Extra large valve guards

7C

8C

LEVER HANDLE
8C

119

Valve guards, 6 and 12 packs

SAFE. RELIABLE. FAST.

HANDLEDIMENSIONS

1B

7.23
(183.6)2B

Ø 0.31( 7.4)

Ø 3.20(81.3)

1C

7.29(185.1)

7.23(183.6)4B

Ø 0.31( 7.4)
Ø 4.60(116.8)8.52(216.4)4CØ 0.20(5.1)
Ø 3.20(81.3)

8.94(277.1)5B

Ø 0.31( 7.4)
Ø 4.60(116.8)11.28(286.5)

Ø 0.31( 7.4)

7C

Ø 0.20(5.1)

7.29(185.1)

Ø 0.20(5.1)

9.51(242.6)

Ø 4.20(106.7)8C

7.29(185.1)
Dimensions: inch (mm)Support: (800) 444-2373 | fastestinc.com

120

COMPRESSED GASEXTERNAL G-SERIES / COMPRESSED GAS CONNECTOR
Bail handle actuated external grip and seal connection tool for compressed gas processing applications.

1

5
2
4
3

1

Positive pressure safety latch to prevent removal
under pressure

2

Instant connection to external thread with selfaligning internal floating piston for robust sealing

3

Ergonomic bail handle surrounds valve for added
safety4

G540S version specifically designed for selfcontained medical cylinders

5

Optional retractable RPV pin (G540 and G540S)

SPECIFICATIONS
Pressure Rating*

Wetted Materials

Vacuum 50 mtorr (micron) to3600 psi (248 bar)

Brass, 300 series SST,
Monel, Inconel

Operating Temperatures

Seal Materials

0°F to 140°F(-17°C to +60°C)

TeflonTermination

Other Materials

1/4 Male NPT

Brass, 300 series SST, FKM

NOTE: BAM Tested. Cleaned for oxygen service*Pressure rating per criteria of ASME B31.3.

HANDLE OPTIONSBail Handle, Cable Handle, Lever Handle
ACTUATION METHOD
Bail/Cable/Lever: Rotate handle with roller actuation.
Sleeve: Push to connect, pull to release.

G346

G540

G540S

CONNECTS TOCONNECTS TOCONNECTS TO

CGA 346 Valves

CGA 540 Valves

CGA 540 Valves

GAS TYPEGAS TYPEGAS TYPEAir

OxygenOxygen121

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

G346 / G540 / G540S / EXTERNAL COMPRESSED GAS CONNECTOR

Ordering Information
Connects To

Gas
Type

Dimensions

Part Number

Handle TypeRPV Pin(Y/N)

G3460411BH

1B

N

G3460411CH

1C

N

Main Seal
Material

Main Seal Packs
(QTY)

A

B

7.41 (188.2)

3.83 (97.3)

7.50 (190.5)

3.75 (95.3)

CGA 346 | G-Series 346

CGA 346

Air

G3460412BH

2B

N

G3460414BH

4B

N

G3460414CH

4C

N

G3460418CH

8C

N

FKM

SG346 (5)SG346100 (100)SG346250 (250)SG346500 (500)7.21 (183.1)

5.23 (132.8)

8.81 (223.8)

7.23 (183.6)

10.75 (273.0)

5.00 (127)----

CGA 540 | G-Series 540
G5400411BH

1B

N

7.41 (188.2)

3.83 (97.3)

G5400411CH

1C

N

7.50 (190.5)

3.75 (95.3)

G5400411CRP1

1C

Y

7.50 (190.5)

3.75 (95.3)

G5400412BH

2B

N

7.21 (183.1)

5.23 (132.8)

7.21 (183.1)

5.23 (132.8)

G5400412BRP1
CGA 540

Oxygen2B

Y

G5400414BH

4B

N

G5400414BRP1

4B

N

G5400414CH

4C

G5400414CRP1

4C

FKM

SG540 (5)SG540100 (100)SG540250 (250)SG540500 (500)8.81 (223.8)

7.23 (183.6)

8.81 (223.8)

7.23 (183.6)

N

10.75 (273.0)

5.00 (127)Y

10.75 (273.0)

5.00 (127)G5400415BH

5B

N

11.60 (294.6)

7.81 (198.4)

G5400418CH

8C

N

--

--

G5400416BRPE1

6B

Y

10.90 (276.9)

9.81 (249.2)

G5400418CRPE1

8C

Y

--

--

--

--

--

--

--

--

EPDM

SG540E (5)SG540E100 (100)

G540S | G-Series G540S
G540041SH
CGA 540

OxygenG540042SH
G540041SRPR1

N
SleeveN
Y

FKM

SG540 (5)SG540S100 (100)Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

122

COMPRESSED GASINTERNAL G-SERIES / COMPRESSED GAS CONNECTOR
Bail handle actuated internal grip and seal connection tool for compressed gas processing applications.

1

4
2
SPECIFICATIONS

3

1

Positive pressure safety latch to prevent removal
under pressure

2

Instant connection to external thread with selfaligning internal floating piston for robust sealing

3

Ergonomic bail handle surrounds valve for added
safety4

Pressure Rating*

Wetted Materials

Vacuum 50 mtorr (micron) to3600 psi (248 bar)

Brass, 300 series SST

Operating Temperatures

Seal Materials

0°F to 140°F(-17°C to +60°C)

EPDM

Termination

Other Materials

1/4 Male NPT

Brass, 300 series SST

NOTE: BAM Tested. Cleaned for oxygen service*Pressure rating per criteria of ASME B31.3.

HANDLE OPTIONSBail Handle, Cable Handle, Lever Handle

Optional retractable RPV pin

ACTUATION METHOD
Bail/Cable/Lever: Rotate handle with roller actuation.

G580

G590

GBS3

CONNECTS TOCONNECTS TOCONNECTS TO

CGA 580 Valves

CGA 590 Valves

BS3 Valves

GAS TYPEGAS TYPEGAS TYPE

Argon, Helium, Nitrogen,
Inert Mixes

Air

Oxygen, Argon, Helium, Nitrogen,
Inert Mixes

123

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

G580 / G590 / GBS3 / INTERNAL COMPRESSED GAS CONNECTOR

Ordering Information
Connects To

Gas
Type

Dimensions

Part Number

Handle TypeRPV Pin(Y/N)

G5800411BH

1B

G5800411CH

Main Seal
Material

Main Seal Packs
(QTY)

A

B

N

7.41

3.83

1C

N

7.50

3.75

G5800412BH

2B

N

7.21

5.23

G5800414BH

4B

N

8.81

7.23

G5800414CH

4C

N

10.75

5.00

G5800415BH

5B

N

11.60

7.81

G5800417CH

7C

N

9.00

10.00

G5800418CH

8C

N

--

--

G580041CRP

1C

Y

7.50

3.75

G5800412BRP

2B

Y

7.21

5.23

G5800414BRP

4B

Y

8.81

7.23

G5800414CRP

4C

Y

10.75

5.00

G5800415BRP

5B

Y

11.60

7.81

G5800416BRP

6B

Y

10.90

9.81

G5800418CRP

8C

Y

--

--

G5900411BH

1B

N

SG580 (5)

7.41

3.83

G5900412BRP

2B

Y

SG580RPV (5)

7.21

5.23

CGA 580 | G-Series 580

CGA 580

Inertsand Inert
Mixes

SG580 (5)SG580100 (100)SG580250 (250)SG580500 (500)

EPDM

SG580RPV (5)SG580RPV100 (100)SG580RPV250 (250)SG580RPV500 (500)CGA 590 | G-Series 590
CGA 590

Air

EPDM

BS3 | G-Series BS3

BS341 No. 3

Inertsand Inert
Mixes

GBS30411BH

1B

N

EPDM

SG580 (5)

7.41

3.83

GBS30414CRP

4C

Y

EPDM

SG580 (5)

10.75

5.00

Oxygen

GBS30414CRPMV

4C

Y

FKM

SG580 (5)

10.75

5.00

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION?
a customapplication
Support: (800)Submit
444-2373| fastestinc.com
form and drawing to fastsales@fastestinc.com or to your local distributor.

124

COMPRESSED GASMEDIMATE SERIES / COMPRESSED GAS CONNECTOR
Lever handle actuated yoke grip and seal connection tool for compressed gas processing applications.

3

2
1
SPECIFICATIONS

1

Positive pressure internal safety mechanism toprevent removal under pressure

2

Instant connection to yoke style valves with selfaligning floating piston for robust sealing

3

Reduce repetitive motion injuries to improve
operator retainment and performance capabilities

Pressure Rating*

Wetted Materials

Vacuum 50 mtorr (micron) to3600 psi (248 bar)

Brass, 300 series SST

Operating Temperatures

Seal Materials

0°F to 140°F(-17°C to +60°C)

Teflon, See Chart

Termination

Other Materials

1/4 Male NPT

Brass, 300 series SST

NOTE: BAM Tested. Cleaned for oxygen service*Pressure rating per criteria of ASME B31.3.

ACTUATION METHOD
Lever: Simply flip the ergonomic handle for ease of use.

G870

G910

G940

G950

CONNECTS TOCONNECTS TOCONNECTS TOCONNECTS TOCGA 870 Valves

CGA 910 Valves

CGA 940 Valves

CGA 950 Valves

GAS TYPEGAS TYPEGAS TYPEGAS TYPE

OxygenNitrous Oxide

Carbon Dioxide

Air

125

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

MEDIMATE / INERT GAS QUICK CONNECTOR

Ordering Information
Connects To

Gas Type

Part Number

Main Seal Material

Main Seal Bulk Packs (QTY)

FKM

SG870/950 (5)SG870/950100 (100)SG870/950250 (250)SG870/950500 (500)

EPDM

SG870/950E (5)SG870/950E100 (100)SG870/950E250 (250)SG870/950E500 (500)FKM

SG870/950 (5)SG870/950100 (100)SG870/950250 (250)SG870/950500 (500)

EPDM

SG870/950E (5)SG870/950E100 (100)SG870/950E250 (250)SG870/950E500 (500)FKM

SG870/950 (5)SG870/950100 (100)SG870/950250 (250)SG870/950500 (500)

EPDM

SG870/950E (5)SG870/950E100 (100)SG870/950E250 (250)SG870/950E500 (500)FKM

SG870/950 (5)SG870/950100 (100)SG870/950250 (250)SG870/950500 (500)

EPDM

SG870/950E (5)SG870/950E100 (100)SG870/950E250 (250)SG870/950E500 (500)CGA 870 | G-Series 870
G870041

CGA 870

OxygenG870041A
G870041E
G870041AE

CGA 910 | G-Series 910
G910041
G910041A
CGA 910

Nitrous Oxide
G910041E
G910041AE

CGA 940 | G-Series 940
G940041
G940041A
CGA 940

Carbon Dioxide
G940041E
G940041AE

CGA 950 | G-Series 950
G950041
G950041A
CGA 950

Air
G950041E
G950041AE

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

126

COMPRESSED GAS

HPG580 / HIGH PURITY CONNECTOR FOR INERT SPECIALTY GASESHigh Purity bail handle actuated internal grip and seal connection tool for compressed gas processing applications.
CONNECTS TO:
CGA 580 Valves
GAS TYPEHigh Purity Inert Gases and Mixes
99.9999% Pures and Mixes

1

2
5

3

4

SPECIFICATIONS
Pressure Rating*

Wetted Materials

Vacuum 30 mtorr (micron) to3600 psi (248 bar)

SST, Brass

Operating Temperatures

Seal Materials

0°F to 140°F(-17°C to +60°C)

FDA grade FKM, Teflon

Termination

Other Materials

1/4 Male NPT

See Chart

NOTE: BAM Tested. Cleaned for oxygen service*Pressure rating per criteria of ASME B31.3.

HANDLE OPTIONSBail Handle, Cable Handle, Lever Handle

1

Positive pressure safety latch to prevent removal
under pressure

2

Designed specifically for high purity applications
with vacuum levels down to 30micron and 1x10-9
sccm helium leak rate

3

Instant connection to external thread with selfaligning internal floating piston for robust sealing

4

Ergonomic bail handle surrounds valve for added
safety5

Optional retractable RPV pin

127

ACTUATION METHOD
Bail/Cable/Lever: Rotate handle with roller actuation.

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

HPG580 / HIGH PURITY CONNECTOR FOR INERT SPECIALTY GASES

Ordering Information
Connects To

Gas
Type

Part Number

Dimensions

Handle TypeRPV Pin
(Y/N)

1B

N

Main Seal
Material

Main Seal Packs
(QTY)

A

B

7.41 (188.2)

3.83 (97.3)

7.50 (190.5)

3.75 (95.3)

7.21 (183.1)

5.23 (132.8)

10.75 (273.0)

5.00 (127)7.21 (183.1)

5.23 (132.8)

7.21 (183.1)

5.23 (132.8)

11.60 (294.6)

7.81 (198.4)

HPG 580 | High Purity G-Series 580
HPG5800411BH

CGA 580High
PurityInertsand Inert
Mixes

HPG5800411CH

1C

N

HPG5800412BH

2B

N

HPG5800414CH

4C

N

HPG5800412BRP

2B

Y

HPG5800414CRP

4C

Y

HPG5800415BRP

5B

Y

SHPG580 (5)SHPG580100 (100)
SHPG580250 (250)
SHPG580500 (500)FKM
SHPG580RPV (5)SHPG580RPV100 (100)
SHPG580RPV250 (250)
SHPG580RPV500 (500)

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

128

COMPRESSED GASG540 WOB / COMPRESSED GAS CONNECTOR
Bail handle actuated external grip and seal connection tool for compressed gas processing applications.
CONNECTS TO:
CGA 540 Valves
GAS TYPE
Oxygen1
SPECIFICATIONS
5

2
4

3

Pressure Rating*

Wetted Materials

Vacuum 50 mtorr (micron) to3600 psi (248 bar)

Brass, Monel

Operating Temperatures

Seal Materials

0°F to 140°F(-17°C to +60°C)

Teflon, See Chart

Termination

Other Materials

1/4 Male NPT

Brass, 300 series SST

NOTE: BAM Tested. Cleaned for oxygen service* Pressure rating per criteria of ASME B31.3.

1

Positive pressure safety latch to prevent removal
under pressure

2

Instant connection to external thread with selfaligning internal floating piston for robust sealing

3

Ergonomic bail handle surrounds valve for added
safety4

Cannot overtighten and ruin valves

5

RPV pin fully retracts to prevent damage

129

HANDLE OPTIONSBail Handle
ACTUATION METHOD
Bail: Rotate handle with roller actuation.
Pneumatically activated RPV pin depression

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

G540 WOB / COMPRESSED GAS CONNECTOR

Ordering Information
Connects To

Gas
Type

Dimensions

Part Number

Handle TypeRPV Pin(Y/N)

G5400415WOB

5B

Y

Main Seal
Material

Main Seal Packs
(QTY)

A

B

11.60 (294.6)

7.81 (198.4)

FKM

SG540 (5)SG540100 (100)SG540250 (250)SG540500 (500)----CGA 540 | G-Series 540 WOB

CGA 540

OxygenG5400418WOB

8C

Y

Dimensions: inch (mm)DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

130

COMPRESSED GASCRYOVENT / PRESSURE RELIEF VALVE QUICK CONNECTOR
Sleeve actuated grip and seal connection tool for venting liquid cylinders.
CONNECTS TO:
Generant and Rego Pressure Relief Valves
GAS TYPE
Argon, Helium, Nitrogen, Inert Mixes

3

SPECIFICATIONS
Pressure
RatingOperatingTemperatures

Connection
Profile800 psi(55 bar)-60°F to 200°F(based on seal material)

Over hex of
Generant and Regopressure relief
valves2
GVR097121FS
1

Housing Material
Brass
Seal Material*

GVR097121FSCH

Fluorosilicone
NOTE: Cleaned for oxygen service* More seal material types available, consult factory.

HANDLE OPTIONS
Cable Handle

4

1

Sleeve latch to prevent disconnection underpressure.

2

Instant connection to pressure relief valves to safely
direct vented gas to external locations

3

Accoustic noise reduction directs sound away fromoperator when attached to common stack4

Cable option assists with sleeve release for highcondensation filling131

ACTUATION METHOD
Sleeve: Push to connect, pull to release.

Support: (800) 444-2373 | fastestinc.com

SAFE. RELIABLE. FAST.

CRYOVENT / PRESSURE RELIEF VALVE CONNECTOR

Ordering Information
Connects To

Gas Type

Part Number

Handle

GVR097121FS

Sleeve

GVR097121FSCH

Sleeve + Cable
Loops

Main Seal Material

Main Seal Packs(QTY)

Fluorosilicone

SGVR097 (5)CryoVent | G-Series 870
Generant and Rego
Pressure Relief Valves

Argon, Helium,
Nitrogen, Inert Mixes

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

132

COREMAX® SYSTEM
A Complete Solution for Efficient Refrigerant
Processing & Leak Testing of HVAC Systems

Evacuation Time of known Volume
1000000

100000Pressure (Microns)

The CoreMax® Systemeliminates process tubes
and Schrader® valves forfaster evacuation times,
improved quality, greater
throughput, and lessmaintenance costs.

10000

1000

100
0:00:00

0:01:00

0:02:00

0:03:00

0:04:00

0:05:00

0:06:00

0:07:00

0:08:00

0:09:00

0:10:00

Elapsed Time (H:MM:SS)
CoreMax®

COREMAX BENEFITS

Schrader1

An entire processing solution for HVAC including
tools that has over 20 million units installed in 8
countries and 3 continents

7

Ergonomic tools reduce operator fatigue and overall
manufacturing costs

2

Eliminates process tubes and Schrader® fittings

8

Robust sealing solution designed specifically for the
HVAC industry for sealing longevity and reduced
warranty costs

3

Provides increased efficiencies and throughput due
to increased flow, resulting in reduced costs

9

Reduce rework from leaking Schrader valves by up
to 99%

4

Provides the largest vacuum conductance in theindustry

10

5

Proven family of tools specifically designed for
manufacturing and service that reduce plant toolingcosts by up to 15%

Conforms to the 7/16-20 45° flare interchangeable
standard comonly used for access valves making
it field service friendly. Completely compatible withstandard refrigeration tooling and connections

133

0:11:00

MANUFACTURING PROCESSING TOOLSSnapMate OEM

CoreMax Seat

CoreMax Valve

MBE Connector

Core Valve Insertion Tool

FIELD / MANUFACTURING SERVICE TOOLSCore Valve
Removal Tool

CoreMax Valve

SnapMate Service

Support: (800) 444-2373 | fastestinc.com

134COREMAX®

CoreMax® / Valve & Seat Styles
CoreMax® Valve mates with the CoreMax® Seat to form the complete access valve.
MATES WITH COREMAX® SEATFOR COMPLETE ACESS VALVE:

CoreMax®
Seat

CoreMax®
Valve

SPECIFICATIONS

1

3

Pressure
RatingOperatingTemperatures

Materials of Construction

Vacuum to
700 psi(48.2 bar)

-40°F to +250°F(-40°C to +121°C)

Stainless Steel, Neoprene®

COREMAX® SEATS

4

For complete acess valve.
2

1

Specifically designed for refrigeration applications
maximizing flow and robust sealing technology.

2

The CoreMax ® core utilizes one elastomeric seal toseal both the valve as well as the joint between thecore and the seat. There is a metal to metal seal
between the core and seat to ensure a complete seal.

3

The valve core pin position is manufactured to exact
tolerances for consistant sealing and maximum valve
opening for the highest flow available. The Valveconforms to ARI standard 720 for pin height4

The CoreMax ® valve has a 7/16-20 45° flare whichis the industry standard for access valves, so allstandard service tools can be used.

135

z

z

z

Manufactured to exacting tolerances, the seat isdesigned to mate with the CoreMax® valve core andform the sealing capability
Designed with gripping and sealing surfaces to workwith the CoreMax® system toolsInternally valved
Many options are available to fit any user system

SAFE. RELIABLE. FAST.

A

B

1/2" HEX

Ordering Information

Dimensions

AB

1.00 (25.4)

1.00 (25.4)

Part Number
CoreMax ® Valve | Mates with CoreMax® Seat for Complete Access Valve
SCCA07H

Dimensions: inch (mm)

A

C D

B

5/8" HEX
Ordering Information
Style

Size

Dimensions
Part Number

A

B

C

D

1.00 (25.4)

0.21 (5.3)

0.22 (5.6)

0.31 (7.9)

0.32 (8.1)

0.43 (10.9)

0.13 (3.3)

0.28 (.71)

0.37 (9.4)

0.07 (1.8)

0.17 (4.3)

0.22 (5.6)

0.13 (3.3)

0.18 (4.6)

0.25 (6.4)

0.22 (5.6)

0.35 (8.9)

0.35 (8.9)

0.44 (11.2)

0.31 (7.9)-------

Installed
Length*CoreMax ® Seats | Multiple Styles for User's Application
Stub Tube

Saddle Mount

Panel Mount
NPT

1/4

SCH0730A01

3/8

SCH0730A03

3/8 - 0.38 Hole

SCH0730B02

1/4 - 0.22 Hole

SCH0730B03

1/4 - 0.25 Hole

SCH0730B04

1/4

SCH0730C03

3/8

SCH0730C04

1/4

SCH0730E01

0.92 (23.4)

1.29 (32.8)

0.67 (17.0)

1.15 (29.2)

0.54 (13.7)

1.26 (32.0)

1.33 (33.8)

Dimensions: inch (mm)* Installed length is CoreMax® Valve and CoreMax® Seat torqued together.
Support: (800) 444-2373 | fastestinc.com

136COREMAX® TOOLSMANUFACTURING PROCESSING TOOLSSnapMate OEM

MBE

PN: SCP062H
SPECIFICATIONSPN: SCM062W
SPECIFICATIONS

Pressure Rating

Termination

Materials ofConstruction

Pressure Rating

Termination

Materials ofConstruction

10 millitorr (micron) vacuum to700 psi (48.2)

3/8 MNPT

Stainless Steel,Brass, Neoprene

10 millitorr (micron) vacuum to700 psi (48.2)

3/8 MNPT

Stainless Steel,Brass, Neoprene®

zInternal valve opens automatically upon connection and closes
upon disconnection.

z

Can be actuated under full pressure due to its mechanicaladvantage design and used in both vacuum and pressure
applicationszz

Grips behind threads to eliminate potential thread damage withmatched flow through the CoreMax® valve for efficient processing.

z

Pressure interlocks prevent sleeve actuation under pressurezHigh flow connection tool with no flow retriction. Used tomaximize flow through the seatz

Grips over the seat so it can be used with or without the CoreMax®
valve

z

Easy sleeve action is ergonomic and eliminates repetative twisting
and turning

Easy sleeve action is ergonomic and eliminates repetative twisting
and turning - Push to connect, pull to release

APPLICATIONAPPLICATION

Use at burst, evacuation, charge and rework stations forgeneralized processing. Use at every station to connect to
CoreMax® Valve.

Use at burst, leak test stations with or without CoreMax®
valve. Use at evacution station with CoreMax® Valveinstalled.

Core Valve Insertion Tool

Installation Oiler

PN: SCFT10

PN: SCL321

Pressure Rating

Termination

Materials ofConstruction

Materials of Construction

10 millitorr (micron) vacuum to700 psi (48.2)

3/8 FNPT

Stainless Steel,
Neoprene®

HDPE, Brassz

Pressure interlocks prevent sleeve actuation under pressurezz

Custom nest to oil CoreMax core with overflow containment

Grips over valve seat to allow for maximum evacuation through theseat prior to inserting CoreMax core valvez

Reservoir has check valve to keep small amount of oil available forlubricationz

Available load tool for easy core insertion into the tool. Fastest PN:
SCFTL1010z

Oil containment keeps contaminants away and minimizes oil
exposure to atmospherez

Easy sleeve action is ergonomic and eliminates repetative twisting
and turningz

Pump to fill reservoir

APPLICATION
Use at evacuation stations to maximize flow for extreme
volumes to achieve maximum throughput. Insertion ofvalve core prior to further processing.

137

APPLICATION
Use to oil the CoreMax® Valve core prior to insertion andtorque into valve seat.

Support: (800) 444-2373 | fastestinc.com

COREMAX® TOOLS

SAFE. RELIABLE. FAST.

FIELD / MANUFACTURING SERVICE TOOLSCore Valve Removal Tool

SnapMate Service

PN: SCFT20A

PN: SCTA07H
SPECIFICATIONS

Pressure Rating

Termination

Materials ofConstruction

Pressure Rating

Termination

Materials of Construction

10 millitorr (micron) vacuum to
750 psi (51.7)

N/A

Stainless Steel,Brass, Neoprene®

Vacuum to625 psi (43.1)

7/16 45°
Flare

Stainless Steel, Brass,
Neoprene®

z

Pressure interlocks prevent sleeve actuation under pressurez

Grips over the valve seat to allow for CoreMax® Valve core removal
and replacement without reclaiming the systemzBall valve design to shut off system pressurez

Easy sleeve action is ergonomic and eliminates repetative twisting
and turning. Thread out/in core, rotate ball valve and replace.

z

Internal valve opens automatically upon connection and closes
upon disconnection and has internal actuation pin to open
CoreMax® Valvez

Threaded collets grip in the threads of any 7/16-20 45° flare accessvalve (CoreMax and Schrader)z

Can be actuated and removed under standard system pressurez

Easy sleeve action is ergonomic and eliminates repetative twisting
and turning - Push to connect, pull to release

APPLICATIONAPPLICATION

Use to remove and replace CoreMax® Valve core in
charged units.

Use by HVAC service technitions for field service.

Electric Torque Wrench

Manual Torque Wrench

PN: SCFTP0502

PN: SCFTM01

Materials of Construction

Materials of Construction

IR Electronic Tool

Stainless Steelz

Pre-programmed to CoreMax® specifications of <200RPM and8ft-lbs torquez

Hold and drive feature supports the seat so no stress is incurred on
the system or operatorz

20 volt battery powered tool. Can be programmed to taylor
specific needsz

Pull trigger to run tool to proper torquez

Break away torque wrench pre-set to proper torque of 8ft-lbs.

zManually twist wrench to pre-set torque

APPLICATION
Use to proper torque the CoreMax valve core into the coreseat.

APPLICATION
Use to proper torque the CoreMax® Valve core into thecore seat.

DON’T SEE A SOLUTION FOR YOUR APPLICATION? Submit a custom application
form and drawing to fastsales@fastestinc.com or to your local distributor.

138

FASTEST GLOBAL DISTRIBUTION NETWORK

Application Experts

Quality Improvement

Standard and Customs

Intelligent Tools®
Designed in the U.S.A.
Headquarters | USA

1646 Terrace Drive, Roseville, MN, 55113-1317
Phone: +1.651.645.6266 • Fax: +1.651.645.7390 • www.fastestinc.com

Shenzhen | China
Room#1013,1015, A9 Building, Tianrui Industrial Park
No.35 Fuyuan 1st Road, FuHai residential district,
Baoan Shenzhen, China 518103+189.0246.2530 • fastsales@fastestinc.com
6/2020