IEEJ: October 2005

Technical Cooperation
for Oil-Producing Country
MASATOSHI SAWADA
DIRECTOR & GENERAL MANAGER
REFINING & TECHNOLOGY DEPT.

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IEEJ: October 2005

Introduction

1【【 TheThe Cosmo
Cosmo Oil
Oil Group’sGroup’s Management
Management Vision
Vision】】◇◇Harmony
Harmony andand Symbiosis
Symbiosis〜with〜with Global
Global Environment
Environment〜between〜between Energy
Energy andand Society
Society〜between〜between Companies
Companies andand Society
Society
forfor ｓｕｓｔａｉｎａｂｌｅ
ｓｕｓｔａｉｎａｂｌｅ ｇｒｏｗｔｈ
ｇｒｏｗｔｈ towards
towards aa futurefuture
Together with．．．
Global Communities

Employees

Customers

Promoting international cooperation through technicalsupport and environment protection activities
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IEEJ: October 2005

International cooperation activities

2

Our
Ourmainmainactivities
activitiesare
arethetheimplementation
implementationof
oftechnicaltechnical
assistanceassistancefor
forvarious
variousdevelopment
developmentand
andresearchresearch
projects
projectsand
andenergy
energyconservationconservationmodel
modelprojects.
projects.

TRAINING
TRAINING

DISPATCHDISPATCH
OFEXPERT
EXPERTOF

OverseasStudies
Studiesand
andOverseasConsultationServices
Services
Consultation

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IEEJ: October 2005

Training

3We
Wehavehavebeen
beenproviding
providingtechnological
technologicalandandmanagerial
managerial
services
servicesat
athomehomeandandabroadabroadat
atthe
therequest
requestof
ofoil
oil
producingproducingcountry
countryin
insuchsuchfields
fieldsas
asfollows.
follows.
＊Management business Administration＊Demand forecast & Product Planning＊Marketing & Distribution＊Plant Operation & Maintenance＊Quality Control & Laboratory
Management＊Environment & Safety Management（COSMO SHONAN SEMINAR HOUSE)All Right Reserved. Copyright © 2004 ,COSMO OIL CO.,LTD.

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IEEJ: October 2005

Dispatch of Expert

4We
Wesendsendour
ourexperts
expertsabroad,abroad,wherewherethey
theyassist
assistofficials,
officials,
engineers
engineersand
andotherothercounterparts
counterpartsin
ingovernmental
governmental
projects.
projects.Our
Ourexperts
expertsare
arealsoalsosent
senttotoconduct
conductfeasibility
feasibility
studies,studies,company
companydiagnoses
diagnosesand
andotherotherconsulting
consultingservices.
services.

（Workshop in UAE)
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IEEJ: October 2005

Overseas Studies and Consultation Services

5We
Weconduct
conductstudies
studieson
onprevention
preventionof
ofglobal
globalwarming
warmingin
inthe
theoil-producing
oil-producingcountries
countriesand
anddeveloping
developingcountries.
countries.
◆Energy◆Energysavingsaving◆Environmental◆Environmentalprotection．
protection．

（Workshop in Yemen)
All Right Reserved. Copyright © 2004 ,COSMO OIL CO.,LTD.

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IEEJ: October 2005

６

Example of Technical Cooperation
for Oil-producing Country
Flare Gas Recovery Project in UAE
Abu Dhabi Oil Refining Company(Takreer)andCosmo oil

http://www.cosmo-oil.co.jp

IEEJ: October 2005

７

COSMO activities in Abu Dhabi, UAE
Ot h e r s<COSMO activities>
8%
OIL exploration & production since the 1960s
Om an
6%
Established subsidiary Abu Dhabi Oil in 1968
Ku wait- UAE is the biggest exporter to COSMO.
10%- Exchange of personnel, Technical assistance,
Qat arCultural exchange
15%<HSE in UAE>
Ir an
UAE is presently working on HSE
17%(Health, Safety & Environment) Program.
Reduction of flare gas is an important issue.
- Environmental pollution by Gas flaring- Conserving gas resources<COSMO experiences>
Ruwais Refinery
Two Flare gas recovery(FGR) systems
are working in our refineries

UAE
23%

Sau diAr abia
21%

COSMO and Takreer have started the FGR
Project to reduce the environmental impact
through COSMO’s technology.
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IEEJ: October 2005

８

Simplified flow of FGR system
New Flare gas recovery units
Compressor

Compressor

Hydroskimmer (HS)• Crude distillation• Cat. reformer• Kero. & HGO- HDS• Sulfur Recovery•Others

Existing Amine unit

furnace

AbsorberHydrocracker (HC)• Vacuum distillation• Hydrocracker• Hydrogen Plant• Sulfur Recovery• Others

Refinery fuel gas

Stripperfurnacefurnace

Refinerysour gasboilerreduction

Natural gas

Note） The excess natural gas will be turned fuel oil reduction inPower company, and TAKREER will increase export fuel oil.
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IEEJ: October 2005

Simplified flow of Re-contactor system

９Installing Re-contactor system in CDU overhead section.
CDU off gas to flare stackincrease because of theinsufficient Air cooler
capacity especially insummertime.

FUELGAS
Hydrocracker
NaphthaCom pressor

M
Crude
Distillation
Unit
Main
Fractionator

Re-contactor system
Capacity : 1,500Nm 3/h

LPG & Light
naphtha which
are contained in
CDU off gas will
be absorbed by
HC naphtha.
To Naphtha HDS

Contact: report@tky.ieej.or.jp
All Right Reserved. Copyright © 2004 ,COSMO OIL CO.,LTD.

http://www.cosmo-oil.co.jp