T E C H N I C A L

H A N D B O O K

kina22e1-p (1206) Translation of the original instruction

Catalog No.
530-001
530-002530-103530-104
530-105
530-106

from software version V 2.4

Ecotec E3000
Multi-Gas Leak Detector

0-2

kina22eIVZ.fm(1206)

Technical Handbook

kina22eIVZ.fm(1206)

Technical Handbook

Content
1

General Information

1-1

1.1
1.1.1
1.2
1.2.1
1.3
1.3.1
1.3.2
1.3.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.6
1.6.1
1.6.2
1.6.3
1.6.4
1.6.5

Introduction
Intended Use
Support by INFICON
Service Centers
UnpackingSupplied Equipment
Technical Data
Accessories
Notes on How to Use This Handbook
Numbering of Figures
Symbols of Vacuum Technology
Definition of Terms
Instrument Views of the Ecotec E3000
Installation
Set upMechanical Connections
Electrical Connections
RS232 Interface
I/O Port

1-1
1-1
1-2
1-5
1-7
1-7
1-8
1-9
1-11
1-11
1-11
1-11
1-13
1-13
1-13
1-15
1-18
1-19
1-19

2

How the Instrument Works

2-1

2.1
2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.3
2.3.1
2.3.2
2.3.3

Description of the Functions
Description of the Subassemblies
Backing Pump
Turbo Molecular Pump (TMP)
Mass Spectrometer
Quadrupole Supply
Control
Displays and User Interfaces
Main unit display
Sniffer line with probe display
Built-in ECO-Check reference leak

2-1
2-2
2-2
2-2
2-2
2-2
2-2
2-3
2-3
2-4
2-6

3

Operation of the Ecotec E3000

3-1

3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.4.2.1
3.4.2.2
3.4.2.3
3.4.3
3.5

Start-Up
Controls on the main display unit
Controls on the probe display unit
Performing measurements
Standard Operation Mode
I•Guide Operating Mode
Starting the I•Guide Mode
Selecting an I•Guide Program
Using an I•Guide Program
The Info Page
Calibration and Self-Test

3-1
3-2
3-5
3-6
3-6
3-8
3-8
3-9
3-9
3-12
3-14

Content

0-3

0-4

Content

4

Equipment Settings

4-1

4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.4.8
4.5
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
4.6
4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
4.6.6
4.6.7
4.7
4.8
4.9

Menu Structure
Sleep Mode
The Service Menu
Selecting gases and setting gas triggers
Editing gas parameters
Removing / adding a working gas
Selecting trigger values and units of measurement
Selecting the search level and the lower display limit
Enabling / disabling internal calibration
Selecting an alternative mass position
Activating the Interfering Gas Suppression (IGS)
Setting up a user-definable gas
Settings Sub-menu
Vacuum & Access Menu
Audio Functions
Display Settings
Setting-up / editing an I•Guide Program
Miscellaneous Settings
Interfaces
Control location
Recorder outputs
RS232 Protocol
Baud rate & end sign
Select PLC Inputs
Select PLC Outputs
ECO-Check (only available in Advanced Mode)
The Info Menu
History & MaintenanceMonitoring Sensitivity

4-1
4-3
4-3
4-3
4-4
4-4
4-7
4-8
4-8
4-9
4-10
4-10
4-12
4-12
4-14
4-16
4-18
4-21
4-23
4-23
4-23
4-26
4-27
4-27
4-28
4-29
4-30
4-34
4-39

5

Ecotec E3000 Messages

6-1

5.1

Error Messages and Warnings

6-1

6Detecting Specific Gases

5-1

6.1
6.2
6.3
6.4
6.5
6.6

R134a / Cyclopentane
R134a / R245fa
R600a / Cyclopentane / Isopentane
HeliumHydrogen / Forming gas
Methan

5-1
5-1
5-1
5-1
5-2
5-2

Technical Handbook

3-15
3-16
3-17
3-19

(1206)

Verifying a calibration (proof function)
Internal calibration
External calibration
Shutdown

kina22eIVZ.fm

3.5.1
3.5.2
3.5.3
3.6

Technical Handbook

Equipment Connections

7-1

7.1
7.1.1
7.1.2
7.1.3
7.1.4
7.1.4.1
7.1.4.2
7.1.5
7.2

I/O Port (Control Inputs and Outputs)
Ground connectors
24V Output
PLC Inputs
PLC Outputs
Relay outputs
Recorder Outputs
How to perform a calibration
RS232 interface

7-1
7-2
7-2
7-2
7-3
7-4
7-5
7-6
7-7

8

Maintenance

8-1

8.1
8.2
8.3
8.4
8.5
8.6
8.6.1
8.6.2
8.6.3
8.7
8.7.1
8.7.2
8.8

Maintenance schedule
Adjusting the IGS function
Exchanging the air filter
Replacing the Operation Fluid Reservoir
Exchanging the mains fuses
Replacing filters in the sniffer line
Replacing the felt discs of the capillary filter
Replacing the felt discs (with water protection tip)
Checking / replacing the sinter filter
Switching the capillary filter
Switching from metal to plastic capillary filter
Switching from plastic to metal capillary filter
Replacing the gas reservoir of the
ECO-Check 8-14

8-1
8-2
8-3
8-5
8-8
8-9
8-9
8-11
8-11
8-12
8-13
8-14

9

Annex

9-1

9.1
9.2

The gas library
Declaration of Conformity

9-1
9-10

kina22eIVZ.fm(1206)

7

Content

0-5

Warning
Indicates procedures that must be strictly observed to prevent hazards to persons.

Technical Handbook

Important Safety Precautions

CautionIndicates procedures that must strictly be observed to prevent damage to or
destruction of the Ecotec E3000 leak detector.

NoticeIndicates special requirements the user must comply with.

The INFICON Ecotec E3000 leak detector has been designed for safe and efficient
operation when used properly and in accordance with this Technical Handbook.
It is the responsibility of the user to carefully read and strictly observe all safety
precautions described in this chapter and throughout this Technical Handbook.
The Ecotec E3000 must only be operated in the proper condition and under theconditions described in this Technical Handbook.
It must be operated and maintained by trained personal only. Consult local, state,
and national agencies regarding specific requirements and regulations.
Adress any further safety, operation and / or maintenance questions to our nearest
office.

Warning
Presumed Risk:
If it is to be assumed that safe operation is no longer possible, the device is to betaken out of service and secured against unsupervised operation.
This can e. g. be the case if:

the unit has visible damage,•

fluid has gotten into the device,•

the device is no longer working,•the device has been stored for an extended period of time under unfavorable
conditions or•after significant moving or transportation stresses.

kina22eIVZ.fm•(1206)

Notice0-6

Important Safety Precautions

Technical Handbook

Failure to observe the following precautions could result in serious personal
injury:Warning
Only 3-core mains cables having a protective ground conductor must be used.
Operation of the Ecotec E3000 with the ground conductor unconnected is not
permissible.

Warning
Do not stare into the LEDs of the sniffer line intentionally for extended times or at a
close distance as this may cause permanent damage to the eye.

Warning
Danger of electric shock.
Don’t touch voltaged parts with the sniffer tip. Test samples need to bedisconnected from electricity before leak testing.

Warning
For all contacts of the I/O Port a maximum voltage of 60 V DC or 25 V AC must not
be exceeded or reached to ground or ground equipment conductors.
According to the type of in- or outputs lower voltages had to be accepted. For this,please refer to the information given in the responding chapters.

Warning(1206)For all maintenance on the Ecotec E3000, the Ecotec E3000 must be disconnectedfrom power.

Warningkina22eIVZ.fm

Before exchanging the air filter the Ecotec E3000 must be disconnected frompower.

Warning
Before exchanging the fuses the Ecotec E3000 must be disconnected from power.

Important Safety Precautions

0-7

Before exchanging the lubricant reservoir the Ecotec E3000 must be disconnectedfrom power.

Warning

Technical Handbook

Warning

Dangerous gases pollute the machine.
So you must not use the machine for detecting toxical, acidity, microbiological,
explosive, radioactive or other noxious matters.

Warning
Caution: Danger of explosion
Hydrogen forms a highly explosive gas mixture with air.
Great caution is necessary when using hydrogen! No smoking, no naked flames,
avoid sparks.

Warning
Danger of explosion!
To use the Ecotec E3000 in explosion hazard areas could cause ignition of
flammable mixtures.
The Ecotec E3000 must only be operated outside of explosion hazard areas.

Caution
The Ecotec E3000 must not be operated while standing in water or when exposedto drip water. The same applies to all other kinds of liquids.

(1206)

Failure to observe the following precautions could result in damage to theequipment:This Ecotec E3000 should only be used in rooms.

Avoid contact of the Ecotec E3000 with bases, acids and solvents as well as
exposure to extreme climatic conditions.

0-8

Important Safety Precautions

kina22eIVZ.fm

CautionTechnical Handbook

CautionEnsure sufficient air cooling (see also Section 1.2)

Caution
Before installation remove the transportation lock.

CautionIn order to ensure adequate ventilation of the Ecotec E3000, a space of at least
20 cm 8) (8 in.) must be kept unobstructed to the sides. The clearance at the rearmust be no less than 10 cm (4 in.). Moreover, the Ecotec E3000 handles forcarrying the leak detector at the sides of the main unit must not be covered at any
time as these acts as air inlet and outlet. Avoid the presence of heat sources in thevicinity of the Ecotec E3000.

Caution
Before connecting the Ecotec E3000 to the mains you must make sure that themains voltage rating of the Ecotec E3000 coincides with the locally available mains
voltage.

Caution
Do not suck in any liquids.

(1206)

Caution
Permissible maximum input voltage PLC 28 V.

Cautionkina22eIVZ.fm

Permissible max. voltage and current for open collector outputs are: 28 V; 50 mA.

CautionMaximum load rating relay outputs is 60 V DC / 25 V AC and 1 A per relay.

Important Safety Precautions

0-9

The air filter should be checked for contamination at least every 6 months andshould be definitely exchanged after 2 years.

CautionTechnical Handbook

CautionThe lubricant reservoir may contain toxic substances from the pumped media.
Please dispose of lubricant reservoir as required by local regulations. A Safety Data
sheet for the lubricant is available on request.

Cautionkina22eIVZ.fm(1206)

Caution: Abrupt movements.
Abrupt movements can damage the running turbo pump.
Avoid abrupt movement and vibration of the instrument (e.g. running over cables,
door sills) during operation and up to 4 minutes after switching off since the turbo
pump can be damaged.

0-10

Important Safety Precautions

technical handbook

1

General Information
The Ecotec E3000 refrigerant leak detector is supplied ready for operation. However,
we recommend that you carefully read the Technical Handbook to ensure optimum
operating conditions right from the start. This handbook contains important
information on functions, installation, start-up and operation of the Ecotec E3000.

1.1

Introduction

1.1.1

Intended Use
The Ecotec E3000 is a refrigerant leak detector for sniffer applications. It may be
used to localise and quantify leaks in test samples if there is a refrigerant under an
overpressure within the test sample and when searching the test sample with asniffer probe from the outside (sniffer method). The use of this sniffer probe is
mandatory for proper operation and it is available as an accessory (Cat. No. 525-001
to 525-004).

Caution
The Ecotec E3000 must not be operated while standing in water or when exposedto drip water. The same applies to all other kinds of liquids.
This Ecotec E3000 should only be used in rooms.

CautionAvoid contact of the Ecotec E3000 with bases, acids and solvents as well as
exposure to extreme climatic conditions.

(1206)

CautionEnsure sufficient air cooling (see also Section 1.1.2)

Proper use includes:
Conformance with the technical specifications•

Use of standard and original accessories•

Observance of the instructions and guidelines contained in this document

kina22e chapter 1.fm•

General Information

1-1

1.2

Support by INFICON
If equipment is returned to INFICON or an authorised INFICON representative
indicate whether the equipment is free of substances damaging to health or whether
it is contaminated.
If it is contaminated also indicate the nature of the hazard.
INFICON must return any equipment without a Declaration of Contamination to thesender’s address. You will find an appropriate form at the next page.

technical handbook

INFICON Service

GeneralWe reserve the right to alter the design or any data given in this handbook.

kina22e chapter 1.fm

(1206)The illustrations are not binding.

1-2

General Information

General Information

1-3

kina22e chapter 1.fm

(1206)

technical handbook

The service, repair, and/or disposal of vacuum equipment and components will only be carried out if a correctly completed declaration has
been submitted. Non-completion will result in delay.
This declaration may only be completed (in block letters) and signed by authorized and qualified staff.

Description of productReason for return

technical handbook

Declaration of Contamination

Type
Article Number
Serial Number Operating fluid(s) used (Must be drained before shipping.) Process related contamination of product:

The product is free of any substances which are damaging tohealth
yes 

toxic

no  1)yes caustic

no  1)yes biological hazardno 

yes  2)

explosiveno 

yes  2)

radioactiveno 

yes  2)other harmful substancesno  1)yes 1) or not containing any amountof hazardous residues thatexceed the permissible exposure limits

2) Products thus contaminated will not be accepted without written
evidence of decontamination!

 Harmful substances, gases and/or by-products
Please list all substances, gases, and by-products which the product may have come into contact with:
Trade/product name

Precautions associatedwith substanceChemical name(or symbol)

Action if human contact

I/we hereby declare that the information on this form is complete and accurate and that I/we will assume any further costs that may
arise. The contaminated product will be dispatched in accordance with the applicable regulations.

(1206)

Legally binding declaration:

Organization/company
Address

Post code, place

Phone

Fax

Email
Name

This form can be downloaded
from our website.

Company stamp

Copies:Original for addressee - 1 copy for accompanying documents - 1 copy for file of sender

INFICON GmbH
Bonner Str. 498,50968 Cologne, Germany
Tel: +49 221 56788-112 Fax: +49 221 56788-9112
www.inficon.com leakdetection.service@inficon.com

1-4

General Information

zisa01e1-b (1106)

kina22e chapter 1.fm

Date and legally binding signaturekina22e chapter 1.fm

(1206)

technical handbook

1.2.1

Service Centers

Algeria

jhj@agramkow.dk

Finlandjhj@agramkow.dk

Agramkow

Phone: +45 741 236 36

Agramkow

Phone: +45 741 236 36

Sonderborg

Fax: +45 744 336 46

Sonderborg

Belarusleakdetection.service@inficon.com France

Christophe.Zaffanella@oerlikon.com

INFICON GmbH

Phone: +49 221 56788-112

OLV France

Phone: +33 476 351 584

CologneFax: +49 221 56788-9112

Orsay

Fax: +33 476 351 584

Belgium

leakdetection.service@inficon.com Germany

leakdetection.service@inficon.com

INFICON GmbH

Phone: +49 221 56788-112

Phone: +49 221 56788-112

INFICON GmbH

Fax: +45 744 336 46

CologneFax: +49 221 56788-9112

CologneFax: +49 221 56788-9112

Brazilfernandoz@prestvacuo.com.br

Hungaryadam.lovics@kon-trade.hu

PV Pest Vácuo Ltda.

Phone: +55 114 154 4888

Kontrade

Phone: +36 23 50 38 80

Santa de Parnaíba

Fax: +55 114 154 4888

Budaörs

Fax: +36 23 50 38 96

Bulgaria

leakdetection.service@inficon.com India

asdash@hotmail.com

INFICON GmbH

Phone: +49 221 56788-112

Dashpute

Phone: +91 22 888 0324

CologneFax: +49 221 56788-9112

400 064

Fax: +91 22 888 0324

Canadareachus@vpcinc.ca

Irelandreach.unitedkingdom@inficon.com

Vacuum Products Canada Ltd. Phone: +905.672.7704

INFICON

Phone: +44 1254 678 250

Ontario

Fax: +905.672.2249

Blackburn

Fax: +44 1254 698 577

Central America

infoqro@meisa.com

Italy

davide.giovanetti@inficon.com

MEISA S.a. de C.V.

Phone: +52 44 22 25 42 80

INFICON GmbH

Phone: +39 045 6 40 25 56

Querètaro

Fax: +52 44 22 25 41 57

Castelnuovo

Fax: +39 045 6 40 24 21

Chinareach.china@inficon.com

Israelurimark@mark-tec.co.il

INFICON LTD

Phone: +852.2862.8863

Mark Technologies Ltd.

Phone: +972 35 34 68 22

Hong Kong

Fax: +852.2865.6883

Kiriat Ono

Fax: +972 35 34 25 89

INFICON LTD

Phone: +86.10.6590.0164

Japanreach.japan@inficon.com

Beijing

Fax: +86.10.6590.0521

INFICON LTD

Phone: +86.20.8723.6889

INFICON Co. Ltd.

Phone: +81.45.471.3396

Guangzhou

Fax: +86.20.8723.6003

Yokohama

Fax: +81.45.471.3387

INFICON LTD

Phone: +86.21.6209.3094

Shanghai

Fax: +86.21.6295.2852

Czech Republic

filip.lisec@inficon.com

Korea

reach.korea@inficon.com

INFICON GmbH

Phone +420 734 331 758

INFICON Ltd.

Phone: +82 312 062 890

PilsenFax: +420 604 203 037

Sungnam city

Fax: +82 312 063 058

Denmark

jhj@agramkow.dk

INFICON Ltd.

Phone: +82 312 062 890

Suwon City

Fax: +82 312 063 058

Agramkow

Phone: +45 744 336 36

INFICON Ltd.

Phone: +82 312 062 890

Sonderborg

Fax: +45 744 336 46

Cheonan City

Fax: +82 312 063 058

Egypt

jhj@agramkow.dk

Latvialeakdetection.service@inficon.com

Agramkow

Phone: +45 741 236 36

INFICON GmbH

Phone: +49 221 56788-112

Sonderborg

Fax: +45 744 336 46

CologneEstonia

leakdetection.service@inficon.com Lithuania

leakdetection.service@inficon.com

INFICON GmbH

Phone: +49 221 56788-112

INFICON GmbH

Phone: +49 221 56788-112

CologneFax: +49 221 56788-9112

CologneFax: +49 221 56788-9112

Fax: +49 221 56788-9112

General Information

1-5

infoqro@meisa.com

Spainrichard.cunill@leyboldoptics.com

MEISA S.a. de C.V.

Phone: +52 442 225 42 80

Leybold Optics Ibérica

Phone: +34 93 66 60 778

Querètaro

Fax: +52 442 225 41 57

Barcelona

Fax: +34 93 66 64 612

Netherlands

leakdetection.service@inficon.com Sweden

jhj@agramkow.dk

INFICON GmbH

Phone: +49 221 56788-112

Phone: +45 741 236 36

CologneFax: +49 221 56788-9112

Sonderborg

Fax: +45 744 336 46

Norwayjhj@agramkow.dk

Syria

leakdetection.service@inficon.com

Agramkow

Phone: +45 741 236 36

INFICON GmbH

Phone: +49 221 56788-112

Sonderborg

Fax: +45 744 336 46

CologneFax: +49 221 56788-9112

Polandkamola@vakpol.com

TaiwanSusan.Chang@inficon.com

VAK-POL & GAZ Sp. zo.oPhone: +48 60 23 15 212

INFICON Company Limited

Phone: +886.3.5525.828

PulawyFax: +48 60 23 15 212

Chupei City, HsinChu Hsien

Fax: +886.3.5525.829

Portugal

leakdetection.service@inficon.com Tunisia

leakdetection.service@inficon.com

INFICON GmbH

Phone: +49 221 56788-112

INFICON GmbH

Phone: +49 221 56788-112

CologneFax: +49 221 56788-9112

CologneFax: +49 221 56788-9112

Republic of South Africa

vacuquip@hotmail.com

Turkeyjhj@agramkow.dk

Vacuquip

Phone: +27 73 15 78 355

Agramkow

Phone: +45 741 236 36

Randburg

Agramkow

Sonderborg

Fax: +45 744 336 46

Russialeakdetection.service@inficon.com Ukraine

leakdetection.service@inficon.com

INFICON GmbH

Phone: +49 221 56788-112

Phone: +49 221 56788-112

CologneFax: +49 221 56788-9112

CologneFax: +49 221 56788-9112

Singaporereach.singapore@inficon.com

United Kingdom

reach.unitedkingdom@inficon.com

INFICON PTE LTD.

Phone: +65.890.6250

INFICON

Phone: +44 1254 678 250

SingapurFax: +65.890.6266

Blackburn

Fax: +44 1254 698 577

Slovakia

filip.lisec@inficon.com

United Arab Emirates

leakdetection.service@inficon.com

INFICON GmbH

Phone +420 734 331 758

INFICON GmbH

Phone: +49 221 56788-112

PilsenFax: +420 604 203 037

CologneFax: +49 221 56788-9112

Slovenia

medivak@siol.net

USA

service.usa@inficon.com

MedivacPhone: +386 15 63 91 50

Inficon Inc.

Phone: +1.315.434.1167

INFICON GmbHtechnical handbook

MexicoLjubljani

Fax: +386 17 22 04 51

East Syracuse, NY

Fax: +1.315.434.2551

South America except Brazil

infoqro@meisa.com

Inficon Inc.

Phone: +1.408.361.1200

San Jose, CA

Fax: +1.408.362.1556

Phone: +52 44 22 12 36 15

Inficon Inc.

Phone: +1.512.448.0488

Querètaro

Fax: +52 44 22 12 19 40

Austin, TX

Fax: +1.512.448.0398

kina22e chapter 1.fm

(1206)MEISA S.a. de C.V.

1-6

General Information

1.3

Unpackingtechnical handbook

Unpack the Ecotec E3000 leak detector immediately after it has been received even
if it is to be put into operation at some later date. Examine the shipping container forany external damage. Completely remove all packaging materials.
Notice:Retain the shipping container and the packaging materials in the event ofpossible complaints concerning any damages.

Check if the Ecotec E3000 leak detector is complete (see Section 1.3.1) and carefully
subject it to a visual inspection. If any damage is discovered please immediately
inform the forwarding agent and the insurers. If it is required to exchange thedamaged part please contact our orders department.

1.3.1

Supplied Equipment
The Ecotec E3000 leak detector is ready for operation. Before installation please
read Section 1.5. Included with the leak detector are the following items:•

Ecotec E3000 (main unit)•

Mains cord, 3m long•Set of fuses (3 x 10 pcs.)•

Spare air filter•

8 mm hexagonal wrench•

19 mm ring wrench•

Documentation– Operating Instructions (kima22e1)– Technical Handbook Ecotec E3000 (kina22e1)– Spare Parts List Ecotec E3000 (kiua22d2)

Notice:The sniffer line is available in different configurations and needs to beordered separately in the desired length. The sniffer line is not part of the
Ecotec E3000 shipment. (see Section 1.3.3 Accessories)

Notice:The ECO-Check reference leak is an accessory (see Section 1.3.3
Accessories) and needs to be ordered separately

Notice:For the Ecotec E3000RC version the display unit and the connecting cable
are not part of the standard Ecotec E3000 shipment and need to beordered separately (see Section 1.3.3)

kina22e chapter 1.fm

(1206)– Interface Description E3000 (kins22e1)

General Information

1-7

1.3.2

Technical Data

Smallest detectable leak rate

0.05 g/a for refrigerants
0.002 oz/yr for refrigerants< 1x10-6 mbar l/s (helium)

Measurement range

6 decades

Detectable masses

2 - 200 amu

Mass spectrometer

Quadrupole mass spectrometer

Ion source

2 cathodes; iridium with yttrium oxide
coatingTime constant of the leak rate signal<1s

Gas flow through the capillary

160 sccm

Time until ready for operation< 2 min

Mains voltages and mains frequencies

90 - 127 V, 50 / 60 Hz(fixed)115 - 140 V, 60 Hz

technical handbook

Physical Data

Electrical Data

187 - 265 V, 50 / 60 Hz
Power consumption

300 VA

Type of protection

IP 20

Overvoltage category

II

Mains cord

2.5 m

Noise level< 54 dBA

1-8

610 x 370 x 265

Weight34 kg

Permissible ambient temperature(during operation)

10 °C to 45 °C

Permissible storage temperature-20 °C to 60 °C

Max. rel. humidity

max. 80% for temperatures up to +31°C,
decreasing linearly to 50% at +40%

Contamination levelII(according to IEC 61010 / Part 1:“normally only non-conductive pollution
may occur. Occasionally, however, atemporary conductivity caused bycondensation can be tolerated.”)Max. altitude above sea level

2000m

General Information

kina22e chapter 1.fm

Dimensions (w x h x d) in mm(1206)

Other data

1.3.3

Accessories

technical handbook

Sniffer line for Ecotec E3000

Cat. No. / Ref. No.

SL3000-3, 3 m length525-001

SL3000-5, 5 m length525-002

SL3000-10, 10 m length525-003

SL3000-15, 15 m length525-004

Sniffer line for system integration (robot application)

525-015

Sniffer tips
ST 312, 120 mm long, rigid

122 13

FT 312, 120 mm long, flexible

122 14

FT 200, 200 mm long, rigid

122 18

FT 250, 250 mm long, flexible

122 66

ST 385, 385 mm long, rigid

122 15

FT 385, 385 mm long, flexible

122 16

FT 600, 600 mm long, flexible

122 09ST 500, 500 mm long, rigid, 45° angled

122 72

Water protection tip for sniffer

122 46

Holder for SL3000 sniffer line

525-006

ECO-Check reference leak for R134a

531-001

kina22e chapter 1.fm

(1206)

Calibrated sniffer leaks for single refrigerants, 2 - 5 g/a(16 g/a also available)
R134a

122 20R600a

122 21

R404A

122 22

R502a

122 23

R22

122 25R23

122 26

R152a

122 27

R407C

122 28R410A

122 29R401A

122 30R290

122 31

R744 (CO2)

122 32

10% Hydrogen (E-5 mbarl/s)

122 33

Halon 1301 (R13B1)

122 34

HFO-1234yf

122 35

Calibrated sniffer leak for helium
S-TL 4, approx.1 x 10-4 mbar l/s

122 37

S-TL 5, range 10-5 mbar l/s

122 38

S-TL 6, range 10-6 mbar l/s

122 39General Information

1-9

Calibrated leaks for forming gas (hydrogen)
10% hydrogen / 90% helium, range 10-5 mbar l/s

122 33External display unit for Ecotec E3000RCfor bench top use

551-100

for rack mounting

551-101

technical handbook(Calibrated leaks for other refrigerants on request)

Connecting cable for external display unit551-102

for Ecotec E3000RC, 1 m

551-103kina22e chapter 1.fm

(1206)

for Ecotec E3000RC, 5m

1-10

General Information

Notes on How to Use This Handbook

1.4.1

Numbering of Figures

technical handbook

1.4

The references to diagrams. e.g. (2-1/6) consist of the Section No., Fig. No. and theItem No. in that order. For example (2-1/6) means: Section 2, Fig. 1and Item No. 6(here: mains switch).

1.4.2

Symbols of Vacuum Technology
In the following some important symbols of vacuum technology as used in thishandbook are shown:

1.4.3

Vacuum pump in general

Diaphragm pump

Turbo molecular pump

Vacuum gauge

Definition of Terms
Main menu
This menu is shown first after operating the Menu push-button.
Sub-menus(1206)

Comprise all menus which may be accessed from the main menu. Unauthorizedchanges to many of these sub-menus may be prevented by a password (see also
Section 4.5.1).
Menu item

kina22e chapter 1.fm

A single menu line.
Default condition
Status of the Ecotec E3000 when supplied from the factory.

General Information

1-11

Service menu

Autozero
Determination and compensation of the refrigerant background. With this function,
the internal ZERO level of the leak rate signal is determined in order to avoid areadout of the internal refrigerant background and mistaking it as a properly
measured value. If subsequently negative leak rates are obtained due to thiscorrection, the stored offset values are changed so that ZERO will be the lowest
value which can be obtained. In this way the values adapt automatically to a
decaying background (adaptive background correction).

technical handbook

Comprises the menu lines in the “Service” sub-menu. The service menu is accessedby scrolling in the basic menu using the navigation push-buttons (see also Section
3.2).

Internal backgroundThe existing partial pressure in the measurement system. The level of the internal
background is measured all the time and subtracted from the measured signal.
I•Guide ModeIn the I•Guide Mode different testing plans can be pre-programmed. During testing
the operator is then constantly prompted for the next action and thus guided throughthe testing plan.
Unit under test
Test object that needs to be leak checked.
Display limit

kina22e chapter 1.fm

(1206)

Limits the measurement data displayed depending on the unit of measurement andthe operator settings.

1-12

General Information

Instrument Views of the Ecotec E3000

technical handbook

1.5

Fig. 1-2 Instrument views of Ecotec E3000(1206)

Pos. Description

Pos. Description

1

Main display

4

Lemo Connector for sniffer line

2

Handle for carrying the Ecotec E3000

5

Speaker

3

ECO-Check reference leak

1.6

Installation

1.6.1

Set upCautionThe weight of the Ecotec E3000 exceeds 25 kg.
It therefore should not be carried by one single person.
The Ecotec E3000 may tip off its base and injure people.
Place the Ecotec E3000 on a stable base.

kina22e chapter 1.fm

How to remove the transportation lock:
The transportation lock is located on the bottom side of the Ecotec E3000 main unit
and consists of a yellow knurled screws. Please remove this screw before startingup the Ecotec E3000. The Ecotec E3000 is supplied ready for operation. Initial startup is described in Section 3.1.

General Information

1-13

technical handbook

Fig. 1-3 Removing the transportation lock before starting

Caution
Before installation remove the transportation lock.

CautionIn order to ensure adequate ventilation of the Ecotec E3000, a space of at least
20 cm (8 in.) must be kept unobstructed to the sides. The clearance at the rear must
be no less than 10 cm (4 in.). Moreover, the Ecotec E3000 handles for carrying theleak detector at the sides of the main unit must not be covered at any time as theseacts as air inlet and outlet. Avoid the presence of heat sources in the vicinity of the
Ecotec E3000.

Cautionkina22e chapter 1.fm

(1206)

Make sure that you can always reach the mains plug.

1-14

General Information

1.6.2Mechanical Connections

technical handbook

ECO-Check
Reference leak (optional)
Please insert the ECO-Check reference leak into the opening in the housing of themain unit. Make sure that the Sub-D plug is properly connected with the ECO-Checkleak.
Notice:When properly inserted, the ECO-Check reference leak will still protrude byapprox. 10 mm.

On first usage of your ECO-Check you need to initialize the use of this reference leakin the Ecotec E3000 software menu.
Please perform the following steps:

1 Insert the ECO-Check into the appropriate opening of the Ecotec E3000
2 In the software menu go to HISTORY & MAINTENANCE / REPLACE ECO-CHECK.
Notice:The Ecotec E3000 must be set to ADVANCED MODE for access to thissubmenu (See section 4.5.3). Go to SETTINGS / DISPLAY / USER MODE)

3 On the certificate, which is delivered with the ECO-Check, you will find a serial
number and a 12-digit-code. Enter the serial number in the first line of the open
submenu and the 12-digit-code in the second line and press OK.

(1206)

Notice:The ECO-Check reference leak must be installed in the Ecotec E3000
when pressing OK.

Fig. 1-4 Initializing the ECO-Check reference leak

kina22e chapter 1.fm

SL3000 Sniffer line
In order to operate the Ecotec E3000 it is essential for the sniffer line to beconnected. The connection for the sniffer line is located at the front of the Ecotec
E3000 left of the ECO-Check reference leak.
Insert the plug into the opening with the red dot on the plug and the slot in the front
cover aligned until the connector engages. To disconnect the plug, retract the
coupling and remove the probe’s line.

General Information

1-15

Holder for SL3000 sniffer line (optional)

technical handbook

An optional holder for the SL3000 sniffer line is available as cat.-no. 525-006. The
holder may be installed on the right or left side of the main unit (for right- or left
handed operators) as shown in Fig. 1-6.

Fig. 1-5 Usage of sniffer line holder

Fig. 1-6 Installation of sniffer line holder

1-16

General Information

kina22e chapter 1.fm

(1206)The installation is described in Fig. 1-6. There are two little slots on the front side atthe very top area of the blue square front of the main unit.
Hold the holder horizontally and then insert the two little hooks of the holder into thetwo slots (either on the right or the left side).
With the hooks still inserted, let the holder flap down. It will automatically attach tothe metal front by the magnet on the backside of the holder.
Now insert the sniffer probe grip into the opening of the holder and let it sink down
until it rests in the holder.

Water protection tip (optional)

technical handbook

If you intend to perform leak testing on parts that are not completely dry (e.g. due tocondensation after performance testing), we strongly recommend to use a water
protection tip.
To install the water protection tip,

1 screw off the metallic capillary filter at the very end of the sniffer tip and2 install the water protection tip instead.
Notice:Please do not forget to re-install the little rubber seal when switching to thewater protection tip.

Fig. 1-7 Installing water protection tip
ECO-Check Reference leak (optional),
for helium and hydrogen only
If detecting helium or hydrogen, a ECO-Check reference leak may be used forinternal calibration. The ECO-Check reference leak has to be inserted to the Ecotec
E3000 (see section 2.3.3).

(1206)

On first usage of your ECO-Check you need to initialize the use of this reference leakin the Ecotec E3000 menu.
Please perform the following steps:

1 Insert the ECO-Check into the appropriate opening of the Ecotec E3000
2 In the software menu go to HISTORY & MAINTENANCE / REPLACE ECO-CHECK.
Notice:The Ecotec E3000 must be set to USER MODE „ADVANCED“ for access to thissubmenu (See section 4.5.3). Go to SETTINGS / DISPLAY / USER MODE.

kina22e chapter 1.fm

3 On the certificate, which is delivered with the ECO-Check, you will find a serial
number and a 12-digit-code. Enter the serial number in the first line of the open
submenu and the 12-digit-code in the second line and press OK.

General Information

1-17

For Ecotec E3000RC only

technical handbook

The Ecotec E3000RC has no built-in display unit but a connectors plate is mounted
instead. Please connect the external display unit with the 5 m connecting table (Cat.no. 551-102).

Fig. 1-8 Ecotec E3000RC with external display unit for: (a) bench top use (left side),(b) rack mounting (right side)

1.6.3

Electrical Connections

2

1

3

4

5

6

Fig. 1-9 Electrical connections
Pos. Description

Pos. Description

1

Headphone port

4

2

I/O Port

5Power switch

3

RS232 interface

6

Power connector

The local regulations for electrical connections must always be observed(in Germany VDE 0100). The mains voltage rating for the Ecotec E3000
can be read off from the name plate left of the power switch. The mains
voltage setting of the Ecotec E3000 is fixed and can not be changed. A
separate fuse for each of the mains conductors has been integrated into
the mains socket (Fig. 2-1/6).

(1206)

Notice:Name plate

Only 3-core mains cables having a protective ground conductor must be used.
Operation of the Ecotec E3000 with the ground conductor unconnected is not
permissible.

1-18

General Information

kina22e chapter 1.fm

WarningThe mains voltage is applied to the Ecotec E3000 via the detachable mains cablewhich is supplied with the Ecotec E3000. A main power socket is available for thispurpose at the rear of the Ecotec E3000.

technical handbook

Caution
Before connecting the Ecotec E3000 to the mains you must make sure that themains voltage rating of the Ecotec E3000 coincides with the locally available mains
voltage.

1.6.4

RS232 Interface
The Ecotec E3000 is equipped with a RS232 interface which is located on the rearright side of the main unit. This interface is of the DCE type (Data Communications
Equipment) and allows the connection of a PC for monitoring and data logging. The
connection is provided through a commercially available Sub-D plug. For further
information see “Interface Description Ecotec E3000” (kins22e1).

1.6.5

I/O Port
The I/O part allows communication with external equipment via analog data. For
details see Section 7.2.
Through this connection some functions of the Ecotec E3000 can be controlled
externally or measurement data or the Ecotec E3000 status may be communicatedto external equipment.

kina22e chapter 1.fm

(1206)

Through relay changeover contacts the trigger levels as well as the operating mode
(Ready) of the Ecotec E3000 may be monitored.

General Information

1-19

1-20

General Information

kina22e chapter 1.fm

(1206)

technical handbook

technical handbook

2

How the Instrument Works

2.1

Description of the Functions
The Ecotec E3000 is capable of detecting and quantifying the refrigerant sucked inthrough the sniffer line by means of a selective mass spectrometer.
The Ecotec E3000 is composed of the following principal subassemblies:•

a quadrupole mass spectrometer as the detection system•a high vacuum pump system•

an inlet system for the gas flow•

the corresponding electrical and electronic subassemblies for supplying power
and for signal conditioning.
Sniffer probe

external
particlefilterinternal
particlefilterTranspector

flow divider 1
flowlimiter 1

TPD 021flow divider 2
flowlimiter 2

pv
1

2(1206)

ECOTEC E3000

MVP 015

flow meterkina22e chapter 2.fm

Fig. 2-1 Vacuum Diagram of the Ecotec E3000
The mass spectrometer only operates under high vacuum conditions, i.e. thepressure in the mass spectrometer must always stay below 10-4 mbar. This vacuum
is generated by the turbo molecular pump with the support of the diaphragm pump.
The pressure pV between the two pumps is measured with a piezo resistive
measuring system and this pressure lies in the range between 4 to 10 mbar while inthe measurement mode. This pressure must not exceed a value of 10 mbar asotherwise the turbo molecular pump will not be capable of maintaining the vacuumin the mass spectrometer.

How the Instrument Works

2-1

Description of the Subassemblies

2.2.1

Backing Pump
A diaphragm pump in the Ecotec E3000 serves as the backing pump. All data andfurther information on this pump are given in the Operating Instructions of the pump.
The backing pump generates the fore pressure required for operation of the turbo
molecular pump and sucking in of the gas through the sniffer line.

2.2.2

technical handbook

2.2

Turbo Molecular Pump (TMP)
Built into the Ecotec E3000 is a turbo molecular pump with upstream compression
stage. The turbo molecular pump generates the high vacuum necessary for
operation of the mass spectrometer, whereas the compression stages permits
relatively high backing pressures without impairing the ultimate pressure in the mass
spectrometer. The TMP has a side connection. Thus a part of the taken in gas is
pumped through the TMP into the first stage of the diaphragm pump. This gas load
prevents the accumulation of water vapour in the diaphragm pump.

2.2.3

Mass Spectrometer
The TranspectorTM mass spectrometer is composed of the ion source, the separator
and the ion collector. The ion source ionizes neutral gas particles and generates an
ion beam. The positively charged ions are accelerated out of the ion source and thenenter the Quadrupole field. This field acts like a filter. Only the ions to which thesystem has been adjusted are able to meet the separating conditions and arrive at
the ion collector, where their presence can be measured as a current by anelectrometer amplifier. This current is the output signal which is then used to
calculate the leak rates. Two cathodes have been integrated within the ion source. If
one cathode fails the other is selected automatically.

This subassembly generates all the voltages and currents required for operation of
the mass spectrometer. Faults in the mass spectrometer are detected and signalled
to the control assembly. The control assembly monitors the mass spectrometer
supply.

2.2.5

Control
The control assembly (microprocessor) is the central assembly of the Ecotec
E3000’s electronics. All other subassemblies are controlled and monitored by thisassembly. The microprocessor which is located here is thus continuously informed
about the status of the entire Ecotec E3000 and can respond accordingly. In order toaccept commands from the operator and to output measured values and messages,
the control subassembly is linked to the display unit.

2-2(1206)

Quadrupole Supply

How the Instrument Works

kina22e chapter 2.fm

2.2.4

technical handbook

2.3

Displays and User Interfaces

2.3.1

Main unit display
This subassembly is used to communicate with the operator. It accepts commands
from the 8 keys on both sides of the display and outputs measurement results andmessages via the display.

2

1

Fig. 2-2 Main unit display
Pos.

Description

Pos.

Description

1

Menu buttons 1 to 4

2

Menu buttons 5 to 8

for Ecotec E3000RC only•

The green LED will indicate that the Ecotec E3000RC is in operation (switchedon). The green LED will show continuous green light if an external display unit isconnected and will blink if no external display unit is detected.

•

The red LED will be blinking in case of an error message, continuous red lightindicates a warning.

kina22e chapter 2.fm

(1206)The Ecotec E3000RC has a connectors plate for the external display unit instead of
the built-in main unit display. Two LED's left of the plug provide information about thestatus of the Ecotec E3000RC, even when the external display unit is disconnected:

How the Instrument Works

2-3

technical handbook

Fig. 2-3 Connector plate with LEDs
If no display unit is connected, error messages or warnings may be acknowledgedby pressing both buttons of the sniffer line simultaneously.
The external display unit also offers four buttons:

2.3.2

•

The START / STOP buttons have no function (the external display unit may also
be used with other INFICON leak detectors which need these buttons)•

The MENU button will open the software menu.

•

The ZERO button will set the current background reading to zero. (For details on
the ZERO function see Section 4.4.1)

Sniffer line with probe display

1
3

2

Pos.

Description

1

Probe display

2

Button3ZERO button(1206)The probe handle also offers a small display for operating the Ecotec E3000 remotely
without access to the main unit during normal leak detection operation.

In addition to the display, the sniffer probe offers two press buttons. The left button
will function as the ZERO button in any operating mode. By pressing the left button
the current background reading is set to ZERO. The ZERO function can be disabled
by holding the ZERO button for 2 seconds. A beep will indicate that the ZERO
function has been successfully switched off. The ZERO function can be re-activatedby pressing the ZERO button once again. For details on the ZERO function see
section 4.5.1)

2-4

How the Instrument Works

kina22e chapter 2.fm

Fig. 2-4 Sniffer line with probe display

technical handbook

The right probe button is used for different functions depending on the current
operating mode the Ecotec E3000 is set to.

Fig. 2-5 Probe handle
The probe handle also offers some LEDs in the flange of the sniffer tip in order toilluminate the location currently being leak tested.

Warning
Do not stare into the LEDs intentionally for extended times or at a close distance as
this may cause permanent damage to the eye.
The LEDs offer some bundled light. The intentional starring suspends the lid closing
reflex and also the eyes do not move anymore which may lead to overheating of theretina.

kina22e chapter 2.fm

(1206)

When looking into the LEDs „incidentally“ the eye is protected by the lid closing
reflex. Also the permanent movement of the eyes prevents overheating andconsequent damage of the retina.

How the Instrument Works

2-5

Built-in ECO-Check reference leakA built-in ECO-Check reference leak is available for the Ecotec E3000. The ECOCheck reference leak can be used for verifying the correct functioning of the Ecotec
E3000 including the correct calibration and can also be used for re-calibrating the
Ecotec E3000 if necessary.
The ECO-Check reference leak is inserted in the front of the housing. Insertion of thesniffer tip into the cone-shaped test leak opening is automatically detected via a lightbarrier.

technical handbook

2.3.3

Fig. 2-7 ECO-Check reference leak detached from the main unit for remote use

2-6

How the Instrument Works

kina22e chapter 2.fm

(1206)

Fig. 2-6 Built-in ECO-Check reference leak

technical handbook

In cases where the main unit is placed in a difficult or inconvenient to access area
the built-in ECO-Check reference leak can be removed from the main unit for easieraccess and connected to the main unit via the Sub-D connector with a commonly
available extension cord. The ECO-Check reference leak can then be placed in anarea where it is convenient for the operator to be reached.

Fig. 2-8 Connections for remote use
Pos. Description

Pos. Description

1

2

Connector at built-in test leakConnector at Ecotec E3000 housing

The ECO-Check reference leak is not part of the Ecotec E3000 shipment
and needs to be ordered as a separate part no. (see section 1.3.3).

Notice:If you have not purchased the ECO-Check reference leak, warning 71 (“Nocommunication with test leak”) will be issued on first start-up. Please go to
SETTINGS / INTERFACES / ECO-CHECK and set the ECO-Check to “DISABLED”
to prevent future warnings (see section 4.6.7)
The Ecotec E3000 must be set to USER MODE „ADVANCED“ for access to thissubmenu (See section 4.5.3). Go to SETTINGS / DISPLAY / USER MODE.

kina22e chapter 2.fm

(1206)

Notice:How the Instrument Works

2-7

2-8

How the Instrument Works

kina22e chapter 2.fm

(1206)

technical handbook

technical handbook

3

Operation of the Ecotec E3000

3.1

Start-Up
Assemble the Ecotec E3000 (see Section 1.5). Connect the mains cord and thesniffer line, and then switch on the Ecotec E3000. The mains switch is located on therear.

Fig. 3-1 Connection of the mains cord
Pos.

Description

Pos.

Description

1

Power Switch

2

Power cord connection

kina22e chapter 3.fm

(1206)The Ecotec E3000 will automatically start a self test and run-up procedure. Thistakes about 2 minutes max. During the start-up the fore line pressure, the flow, therotation speed of the turbo molecular pump will be displayed.

Fig. 3-2 Start-up menu
The individual steps are indicated on the display. In the case of unfavorable
conditions, switching on of the emission may take several minutes.

Operation of the Ecotec E3000

3-1

Notice:

The Ecotec E3000 will only operate after having connected the sniffer line.

Upon delivery, the data of the following gases are programmed in the factory for themeasurements, and these gases are indicated on the display:technical handbook

After switching on and completion of the run-up phase the Ecotec E3000 will beready to make measurements. There is no separate start function. The sniffer lines
are designed to maintain an inlet pressure low enough to make measurements.

R134a, R600a, R22, He
This selection of gases may be changed at any time.
A calibration in accordance with Section 3.5 is recommended 20 minutes after having
switched on the Ecotec E3000 on at the earliest (warm-up phase).
Notice:3.2

If you have not purchased the ECO-Check reference leak, warning 71 (“Nocommunication with test leak”) will be issued on first start-up. Please go to
Settings / Interfaces / ECO-Check and set the ECO-Check to “disabled” toprevent future warnings (see section 4.6.7)

Controls on the main display unit
All set-up and control functions are integrated into the main display unit via the menu
structure. The functions of the 8 control keys are displayed on the LC display. During
measurements the main interface is the probe handle display giving all necessary
information for proper leak testing.

(1206)

After start-up the Ecotec E3000 will automatically go into measurement mode.

3-2

Pos.

Description

Pos. Description

1

Audio volume buttons

3

Calibration button

2

Menu button

4

Info button

Operation of the Ecotec E3000

kina22e chapter 3.fm

Fig. 3-3 Measurement screen in standard operation mode

technical handbook

Bar graph display
The currently detected leak rates for all selected gases will be display in a bar graphfor each gas independently in logarithmic scale. On the upper left side of each bar
graph the selected gas type is indicated. The currently selected trigger level isindicated by a black line, the currently selected search level is indicated by a dottedline. If the search level is exceeded the shape of a bell is displayed right of the gas
name, if the trigger is exceeded the bell starts to blink (to “ring”). The pointer on theright side of the bar graphs indicates the currently detected gas which gas is also
currently being displayed on the probe display.

Fig. 3-4 Measurement screen with leakPos. Description1

Gas type

2

Indication of currently highest leak rate signal

3

Only when in ADVANCED mode and operating in IGS mode: indication of interfering gas being
present

4

Indication that Ecotec E3000 has switched to filament B already5

ZERO enabled

6

Indication of trigger level being exceeded7

Bar graph8

Indication of active warning

9

Audio volume level(1206)

Audio Volume Buttons

Warningkina22e chapter 3.fm

The hearing can be harmed by the audio alarm.
The acoustic output can exceed a level of 85dB(A).
Do only expose to the audio alarm for a short time or use ear protection.
The two center keys on the left side of the display allow to adjust the volume of thealarm sound at any time. When pressing any of the two buttons the currently selectedvolume will be demonstrated by the loudspeaker as well as by a bar graph in thestatus line. The selected value is also displayed as the first entry of the status line at
the bottom of the display and only applies to the loud speaker in the main unit. For
selecting different types of alarms see section 4.5.2.

Operation of the Ecotec E3000

3-3

Menu Button

Cal ButtonWith the button on the upper right side of the display an external calibration of the
Ecotec E3000 can be started at any time. For details on how to perform an external
calibration see Section 3.5.3.

technical handbook

The  button on the bottom left side of the display will open the main menu at any
time. The menu mode offers the user many possibilities of entering Ecotec E3000
settings and special functions.

ZERO Button
When shortly pressing the ZERO button, the ZERO level for all selected refrigerants will
be updated. Holding the ZERO button for more than 2 seconds will disable the ZERO
function. In this case the ZERO indicator will be removed from the status line. For
details on the ZERO function see Section 4.5.1.
Info Button
When pressing the i info button (bottom right side of the display) information on thestatus of the Ecotec E3000 will be displayed. For details see section 3.4.3.
Status line
In the bottom line of the main display status information is indicated. First thecurrently selected volume for the audio alarm is stated. Next, a small black triangle
with an exclamation mark may indicate an active warning. If the ZERO function isenabled the word “ZERO” is listed in the status line next.
If the first filament (filament A) is burned and the Ecotec E3000 automaticallyswitched to the second filament (filament B), an indication “Fil. B” is displayed in thestatus line.

kina22e chapter 3.fm

(1206)

Only when operating in ADVANCED mode and with IGS activated, the indication “IGS”
is displayed in the status line as long as interfering gas is detected.

3-4Operation of the Ecotec E3000

3.3

Controls on the probe display unit

technical handbook

On the display of the probe handle similar information as on the main display isshown.

Pos. Description

1
2
3

1

Bar graph indicating the leak rate

2

Absolute leak rate3

Gas currently detected

Fig. 3-5 Sniffer display in standard operation mode
The currently detected leak rate is indicated as a bar graph. In a second line thenumerical leak rate (in the same unit of measurement as on the main display) isshown. In the third line the type of gas detected is stated (e.g. R134a).
The sniffer probe offers two press buttons. By pressing the left button the current
background reading is set to ZERO. The ZERO function can be disabled by holding theZERO button until a beep will indicate that the ZERO function has been successfully
switched off. The ZERO function can be re-activated by pressing the ZERO button once
again. For details on the ZERO function please refer to 4.5.1. ZERO.

kina22e chapter 3.fm

(1206)The right probe button allows to switch the bar graph display to the next of the up to
four chosen gases to be detected. This button is inactive if only one gas has been
selected. For details on this setting please refer to Section 4.5.3.

Operation of the Ecotec E3000

3-5

3.4

Performing measurements•

The Standard Operation Mode (compatible to the EcotecII mode)•

The I•Guide Operating Mode

Warningtechnical handbook

The Ecotec E3000 offers two modes of operation:

Danger of electric shock.
Do not touch voltaged parts with the sniffer tip. Test samples need to bedisconnected from electricity before leak testing.

Caution
Do not suck in any liquids.
A water-protection tip is available (Cat.-No. 12246) which will protect the Ecotec
E3000 against intake of liquids if necessary. For details on how to install the water
protection tip see 1.6.2)

3.4.1

Standard Operation Mode
Provided the Ecotec E3000 has been set-up to meet the requirements of theparticular application and it has been calibrated (see Section 3.5), a measurement is
run as follows:

kina22e chapter 3.fm

If a leak is detected the bar will grow. The Ecotec E3000 continuously compares themeasured leak rates with the programmed trigger levels.
If the trigger is exceeded the background color of the probe display will change fromgreen to red. At the same time an alarm sound will be released by the speaker in theprobe handle and the probe handle will start to slightly vibrate.
As an additional indication of exceeding the trigger value the three white LEDs in theflange of the sniffer tip will start flashing.

(1206)First briefly operate the ZERO button on the sniffer probe. This will ensure that the
Ecotec E3000 eliminates all interfering influences which may affect the ZERO level(i.e. the detection limit of 0.05 g/a).
Next hold the tip of the sniffer as close as possible to the suspected leak, if required
the tip may even touch the test object.
If a welded seam or alike needs to be tested, the tip should be moved at a velocity ofno more than 10 cm/s (4 inch per second) along the welded seam. The distance
between tip and test sample should be as small as possible.

3-6

Operation of the Ecotec E3000

technical handbook

Fig. 3-6 Sniffer display when detecting a leakThe display limits for the different units of measurement are summarized in the tablebelow.
Unit

Lower display limit

Upper display limit

g/a

0.05

1,000

oz/yr

0.002

1,000

ppm

0.5

100,0001x10-79.9x10-2

Pa m³/s

1x10-89.9x10-3

atm cc/s

1x10-79.9x10-2

Torr l/s

1x10-79.9x10-2

mbar l/s

As soon as an acoustic alarm sounds, the tip should be removed from the spot being
tested. After displaying a constant leak rate the ZERO button should be pressedagain to repeat the test. Thus, a measurement error can be prevented and the leakcan be located.

kina22e chapter 3.fm

(1206)The lower display limit may be increased by the user. Please refer to Section 4.5.3
for how to edit the lower display limit.

Operation of the Ecotec E3000

3-7

3.4.2

I•Guide Operating Mode

The I•Guide operator guiding mode allows to store pre-programmed parameters fordifferent units under test. The number of locations that need to be tested per
specimen, the time each location needs to be tested for as well as the time required
to move to the next location may be programmed. In addition, a maximum allowableglobal leak rate for the total unit under test is stored. In the I•Guide mode up to 10
pre-programmed testing procedures can be stored.
Notice:3.4.2.1

technical handbook

The I•Guide operating mode has been introduced to support the operator in applying
proper sniffer leak detection technique.

If the number of locations to be tested is set to 0, the Ecotec E3000 will
operate in a continuous mode without checking for a global leak rate but
still issue the timer signal for proper testing.

Starting the I•Guide Mode
To start the I•Guide Mode go to the main menu and choose SETUP I•GUIDE. In the
opening menu go to the top line item and change the setting to ON with the left handside push button and press OK. The Ecotec E3000 will automatically choose the firstenabled I•Guide program in the list. A message screen will pop-up notifying theoperator that I•Guide has been activated and therefore only one or two gases will bemeasured from now on (the gas selected in the I•Guide program you choose).
For how to set-up and I•Guide program please refer to Section 4.5.4.

(1206)

To switch back to the Standard Operation Mode select “I•GUIDE OFF” and press “OK”.

kina22e chapter 3.fm

Fig. 3-7 Switching to I•Guide Mode

3-8

Operation of the Ecotec E3000

3.4.2.2

Selecting an I•Guide Program

technical handbook

To open the “SELECT I•GUIDE” menu press the ”PROGRAM LIST” button on the right sideof the display.

Fig. 3-8 Measuring Screen in I•Guide Mode
Pos. Description
1

program list

In the opening “SELECT I•GUIDE” menu the currently selected program is indicated byan arrow in front of the program name. Highlight the program number you intend touse and press OK. The new program is now loaded.

(1206)

Fig. 3-9 Selecting an I•Guide programkina22e chapter 3.fm

3.4.2.3

Using an I•Guide Program
In the measuring screen of the I•Guide operating mode the selected program, thegas type stored in the program as well as the summarized global leak rate will be
displayed.
In the I•Guide message line the Ecotec E3000 will prompt the user for action. First it
will ask to move to the first testing position.
Also on the probe display the message “okay pos. 1?” will be shown. Please confirm
with the right probe button that the sniffer tip has reached the right location.

Operation of the Ecotec E3000

3-9

6

7

technical handbook

3

Fig. 3-10 I•Guide screens during measurement (one gas selected)
Pos. Description

Pos. Description

Pos. Description

1

Selected program4

Elapsing measuring

6

ZERO button

2

Gas type stored in the

time

7

I•Guide button

3

I•Guide message

selected program

5

Summarized global
leak rate per unit
under test

Fig. 3-11 I•Guide screen during measurement (two gases selected)
Pos. Description

Pos. Description

1

Selected program4

2

Gas type stored in the selected program

5

3

I•Guide message

Elapsing measuring time(1206)

Summarized global leak rate perunit under test

After the measurement time has elapsed the message “Move to point 2” will be
displayed on the main unit. The probe display will read “tip to pos. 2”.
Please move the sniffer tip to the next testing location and if the wait time indicatedin the display has elapsed, you may start the next measurement.
If the operator tries to start the next measurement before the wait time has elapsed,

3-10

Operation of the Ecotec E3000

kina22e chapter 3.fm

After the first location has been confirmed the message “leak check point1” will be
indicated on the main unit display and the elapsing measurement time (stored in thetesting program) will be shown in the lower part of the menu page.
Please make sure to hold the sniffer tip in the right testing location during the total
measuring time. During this time a ticking sound will be issued by the main unit anda beep will indicate that the measuring time has elapsed and the sniffer tip can be
moved again.

technical handbook

the message “please wait” will be displayed in the message line until a next
measurement is allowed.
Please confirm that the sniffer tip has been positioned properly by pressing the rightprobe button so that the next measurement can be started.

Fig. 3-12 I•Guide screens requesting the next location
After checking the pre-programmed number of locations, the result of the testing forthe total unit under test will be displayed as shown in the following screen shots:(1206)

Fig. 3-13 Result of I•Guide program: unit under test passed
Pos.

Description

Pos.

Description

1

Program name3

Cycle counter2

Gas type

4

Results of each location tested

The selected testing program as well as the gas type stored in the program will be
stated followed by the actual program cycle number.
The program cycle counter is increased by 1 after each completed cycle. The cycle
counter may be reset manually (in the Setup I•Guide menu, see section 4.5.4).
The cycle counter is also automatically reset on power off.

kina22e chapter 3.fm

Next the summarized global leak rate is started. If the global leak rate is lower than
the global leak rate trigger the message "Global leak check okay!" will be displayedfollowed by the testing results for each tested location.
If the summarized global leak rate exceeds the global trigger the message "Global
trigger exceeded!" will be displayed.

Operation of the Ecotec E3000

3-11

technical handbook

Fig. 3-14 Result of I•Guide program: unit under test failed
The sniffer line display will switch to red background color if the global trigger is
exceeded (or at least one if two gases are selected for the program used).
The gas exceeding the global trigger is displayed in the results list. However, you canswitch between the results of the two different gases with the "A" and "B" buttons on
the right side of the display.
The display of the sniffer line will show the results for the two different gases
alternating automatically.
By pressing the right probe button the next testing cycle may be started.

3.4.3

The Info Page

(1206)

By pressing the INFO button on the main display a general info page will open.
Information on the software version used, the number of operating hours, the serial
number, time & date and the currently selected alarm type will be stated. Also, theselected gases with their mass position will be listed. Gases that are disabled will bemarked as such. For gases that are enabled also the currently selected trigger level
will be started.

If an active warning exists this will be displayed in the info page instead of the gas
info lines as shown below.

3-12Operation of the Ecotec E3000

kina22e chapter 3.fm

Fig. 3-15 Info page without errors or warnings

technical handbook

Fig. 3-16 Info page with active warning
When operating in I•Guide Mode, the info page will state information about thecurrently selected program: the selected program name, the gas used for thisprogram, the number of points to be checked for this program, the selected
measuring and wait time as well as the global trigger.
If two gases are selected for the I•Guide program, the gas type A/B and the global
trigger A/B will be displayed alternatively.

kina22e chapter 3.fm

(1206)

Fig. 3-17 Info page in I•Guide mode

Operation of the Ecotec E3000

3-13

3.5

Calibration and Self-Test

The built-in ECO-Check reference leak can be used for a self-test of the Ecotec
E3000 as well as for calibration of gases that are measured at mass positions
between 40 and 105 amu. If a gas is measured on a mass position below 40 amu or
above 105 amu it will be permitted for internal calibration in the “EDIT GAS” menu.
A ECO-Check reference leak (cat. no. 521-001) maybe connected to the Ecotec
E3000 remotely and be used for internal calibration and verification of the calibration(proof function) for helium and hydrogen. Internal calibration and verification may be
performed accordingly.
Noticetechnical handbook

The Ecotec E3000 can be calibrated internally with the built-in ECO-Check reference
leak or externally with an external calibrated leak (Cat. No. 122 20 - 122 35).

Do not calibrate the Ecotec E3000 during the first 20 minutes after start-up.
Also a verification of the calibration may lead to wrong results in the first 20
minutes after start-up.
Only confirm and continue with the calibration or proof, if the real warm-up
time has been longer than 20 minutes (e.g. after a quick restart of the
Ecotec E3000)

Notice:When detecting hydrogen a longer warm-up time is required. For hydrogenplease calibrate the Ecotec E3000 not before 1 h after start-up.

Notice:

The accuracy of an internal calibration is less than the accuracy of acalibration with an external calibrated leak.

Notice:The ECO-Check reference leak is a temperature compensated leak. It
must only be used when electrically connected to the main unit, either
when inserted into its port or when connected to the main unit via a Sub-C
extension cord. The leak rate printed onto the body of the ECO-Check isonly valid at 20°C (68F) and will vary greatly with temperature.

kina22e chapter 3.fm

A calibration or verification with the ECO-Check reference leak not being
connected to the main unit will cause a wrong calibration of the Ecotec
E3000 and / or will lead to wrong testing results.

(1206)

To compensate for this the ECO-Check reference leak is equipped with atemperature sensor and a compensation curve is stored in the software
which automatically compensates the test leak rate for changes intemperature when connected to the main unit.

3-14

Operation of the Ecotec E3000

technical handbook

3.5.1

Verifying a calibration (proof function)
Notice:The description of how to perform a verification applies to the use of the
ECO-Check reference leak for detecting helium or hydrogen (forming gas)accordingly.

Notice:A verification can only be performed while the Ecotec E3000 is inmeasurement mode (not when the main menu is opened or during startup).

If the sniffer tip is inserted into the opening of the ECO-Check reference leak averification of the calibration (proof function) will be started automatically.
While holding the sniffer tip in the test leak opening, the Ecotec E3000 will check thereading from the ECO-Check. Afterwards the operator will be requested to remove
the sniffer tip from the leak opening.
Notice:Any time during the verification procedure an internal calibration may be
started by pressing either the right sniffer probe button or the CAL buttonon the main display.

The results of the verification will be displayed in a summarizing screen.

For gases that are enabled for internal calibration either “Check ok” or “Recalibration
required” will be stated.
For gases that are disabled for internal calibration “Gas disabled” will be stated.
For gases that cannot be calibrated with the ECO-Check because of very high orvery low mass positions, “gas specific check impossible” will be listed.
For returning to the measuring mode, please press the right probe button or press“OK” on the main display.

kina22e chapter 3.fm

(1206)

Fig. 3-18 Results of proof function

Operation of the Ecotec E3000

3-15

Internal calibration
Notice:The description of how to perform an internal calibration applies to the useof the ECO-Check reference leak for detecting helium or hydrogen (forminggas) accordingly.

Notice:An internal calibration can only be performed while the Ecotec E3000 is inmeasurement mode (not when the main menu is opened or during startup).

technical handbook

3.5.2

If the sniffer tip is inserted into the opening of the ECO-Check reference leak with theright probe button pressed while in measurement mode, a calibration will be started
automatically.
While holding the sniffer tip in the test leak opening, the Ecotec E3000 will first look
for a baseline, find the Argon peak of the air and then measure the test leak.
Afterwards the operator will be requested to remove the sniffer tip from the leak
opening.
After completion of the calibration a screen summarizing the results of the calibration
will be displayed.
For gases that are allowed for internal calibration the old and new calibration factor
and the old and new relative peak position will be stated.

If a gas cannot be calibrated internally, in the listing the message “int. calibration
impossible” will be displayed for these gases.
If a gas has been disabled for internal calibration in the “EDIT GAS” menu, themessage “Gas disabled” will be displayed.

kina22e chapter 3.fm

To avoid unintended overwriting of a previous external (more accurate) calibration,
the operator needs to “confirm to save the new values”.
The saving of the new values may be password protected.

(1206)

Fig. 3-19 Results of internal calibration

3-16

Operation of the Ecotec E3000

3.5.3External calibration

technical handbook

For external calibration it is recommended to use leak rates > 2 g/a (0.07 oz/yr) whencalibrating the Ecotec E3000.
Notice:If significantly increased backgrounds are prevalent in your production
environment, larger leak rates for the calibration leak may be required.

Notice:If a calibration is started during the first 20 minutes after power on, awarning will be issued. Only confirm and continue with the calibration if thereal warm-up has been longer (e.g. after a quick restart of the Ecotec
E3000)The external calibration is a semi-automatic process during which the user will haveto follow some instructions. The calibration process may be started via the “CAL” button from the measuring mode at any time (except when the menu is open or thefunction has been locked). A running calibration process may be cancelled byoperating the “ESC” button.
After pressing the CAL button the currently selected gases with their selected mass
positions will be listed. By pressing one of the four buttons on the right side of thedisplay, the gas to be calibrated externally will be selected. Only gases that are
currently enabled will be available for calibration.
Notice:If more than one gas is currently selected for measurement, a calibration
will be required for each gas separately.

Please check whether the leak rate and the gas type displayed equals the leak rate
and the gas type of the external leak you plan to use. If the leak rate is different press“EDIT LEAK RATE” and enter the correct leak rate value. Press “START” afterwards tobegin with the calibration process.

kina22e chapter 3.fm

(1206)

Fig. 3-20 Gas selection for external calibration

Operation of the Ecotec E3000

3-17

technical handbook

Fig. 3-21 Setting-up the leak rate of the external leak
Please hold the sniffer tip to the outlet of the external calibrated leak. Hold the sniffer
tip steady and very close to the opening, however, do not clog the opening with thesniffer tip.
Some air also needs to enter the sniffer tip in addition to the refrigerant from theexternal calibrated leak. If the leak rate signal indicated by the bar graph is stablepress “OK”.
Keep holding the sniffer tip steady in front of the opening while the Ecotec E3000
reads the leak rate of the calibrated leak. During this time the text “Please wait…” will
be displayed.
When the analysis of the calibrated leak signal is completed a message “sniff air!”will be displayed.
Remove the sniffer tip from the opening of the calibrated leak and hold the sniffer tip
into the air, as far as possible from any sources of refrigerant. Wait until the bar graphshows a stable signal again and press “OK” once more.
Notice:When calibrating for helium or Hydrogen, the air signal will decrease only
slowly and the time for the air signal to stabilize may be as long as 30 sec.
Please do not confirm the air signal too early, as this will lead to a wrongly
calibrated leak rate signal later.

Fig. 3-22 Results of external calibration

3-18

Operation of the Ecotec E3000

kina22e chapter 3.fm

(1206)

A message “Please wait…” will be displayed until the calibration is finished. Aftercompletion a menu page summarizing the old values as well as the new values will
come up. To activate the new calibration please “confirm to save new values”.

technical handbook

In the opening info page the name of the gas, the currently selected trigger value andthe measurement mode will be displayed.
This info is followed by the value for the lower display limit and the status of theinternal calibration. In addition, the currently selected mass position, the calibration
factor for the chosen gas, the date of the last calibration and type of the lastcalibration are listed.
Gases with mass positions between 40 and 105 amu may be calibrated via the builtin ECO-Check reference leak.
If a gas may be calibrated with the ECO-Check reference leak the line item „Internal
cal“ will show “enabled”. If “disabled” is stated the selected gas is not set up to becalibrated internally but must be calibrated via an external test leak.
If the chosen gas can not be calibrated with the ECO-Check reference leak (because
its mass position is below 40 amu or above 105 amu) this line will state “impossible”.
For details on how to perform an internal calibration see Section 3.5.2.

3.6

Shutdown

kina22e chapter 3.fm

(1206)To shut down the Ecotec E3000, set the ON / OFF main switch (Connection of themains cord Fig. 3-1/6) to the „0“ position regardless of the operating mode the Ecotec
E3000 is currently running in. Nothing else is required.
It will take some minutes for the turbo molecular pump to arrive at standstill. During
this time the Ecotec E3000 should be moved as little as possible.
The parameters entered are saved by Ecotec E3000. After switching on, the Ecotec
E3000 will revert to the same status it was in when it was switched off before.

Operation of the Ecotec E3000

3-19

3-20

Operation of the Ecotec E3000

kina22e chapter 3.fm

(1206)

technical handbook

technical handbook

4

Equipment Settings

4.1

Menu Structure
By pressing the MENU button the main menu page opens. The following options will
be displayed:

Fig. 4-1 Main menu screen
In the subsequent sub-menus the following frequently used functions will occur:The “up” and “down” keys allow scrolling through listed menu items. The
currently selected menu item is highlighted by inverted colours. The “up”
and “down” keys are also used for changing numerical values to a newsetting.

?

Help function – by pressing this key additional information on how to use
this page can be displayed.

Esc

Going back to the previous page while omitting any changes.

Back

Going back to the next higher level in the menu structure.

OK

Accepting a selected item from a list or accepting newly entered values.

The menu structure of the main menu is illustrated on the following page for quickreference.

kina22e chapter 4.fm

(1206)

Exit all menus and return to main screen. If the menu button is pressed lateron again, the software will jump to the menu page that has been exited bythebutton. By pressing the back key the display will go back one leveland finally all the way back to the measurement display page.

Equipment Settings

4-1

6 Settings

2 Vakuum & access

3 Audio

Main menu

5 Setup I-Guide

6 Miscellaneous

7 Display

8 Interfaces

6 Sensitivity check
7 Calibration
8 Change menu-PIN
2 Beep sound
3 Audio intern
5 Audio Sniffer
6 Alarm type
7 Volume
2 I-Guide ON/OFF
Meas. 1...10

4 Button ON/OFF
2 Language
3 Time & date4 Sniffer light
5 Pressure unit
6 Leak rate filter
7 Alarm delay
8 Wake up
2 Contrast
3 Peak hold
6 Gas select
7 User mode
2 Control location
3 Recorder outputs
5 Setup PLC

8 Edit8 Editupper limit
lower limit

3 Edit:
Name
Gas A
Gas B
Glob. Trigger A
Glob. Trigger B
No. of points
Measuring time
Wait time

5 Define PLC inputs
6 Define PLC outputs

6 RS232 protocol
7 Baud rate & End sign
8 ECO-Check (1)
7 History &Maintenance

8 Info4-2

technical handbook

2 User gas

Name
Mode (Gas)
Trigger&Unit
Search&Limit
Internal cal.
Mass
Cal. Factor
Last cal.
Cal. Mode
User library no.
Name
Mass
Factor
Molecule mass
2 Zero3 Zero time
5 Flow limits(1206)

5 Gas 1
6 Gas 2
7 Gas 38 Gas 42 Error history
3 Calibration history
4 Select filament (1)5 Maintenance interval
6 Maintenance history
7 Sniffer tip filter (2)7 Confirm maintenance (1)8 Replace ECO-Check (1)
1/9 General data
2/9 Turbo molecular pump data
3/9 Transpector data
4/9 ECO Check data
5/9 Sniffer line data
6/9 I/O-Port data
7/9 Analog data
8/9 Analog data (2)9/9 Info RS232

Equipment Settings(1) only in user mode "Advanced"(2) only in user mode "Standard"

CAL--> External Calibration
Adjust IGS (2)kina22e chapter 4.fm

2 Start / Sleep
3 Service
5 Gas Trigger

4.2

Sleep Modetechnical handbook

When pressing the SLEEP button in the main menu the Ecotec E3000 will go into
sleep mode. The sensor will be shut off and all pumps will be powered down.
However, the Sleep mode menu is still accessible.
The SLEEP button will then be replaced by a START button.
By pressing the START button the Ecotec E3000 will be brought back up intomeasurement mode.

4.3

Notice:The sleep mode does not allow the electrical components to hold theiroperating temperature. Therefore, accurate measurements are only
possible again after 20 minutes warm-up time after restarting.

Notice:During Start-up and when in measurement mode, the Ecotec E3000 may
be put to sleep by keeping the lower left button of the main display pressedand now pressing the lower right button.

The Service Menu
The service menu is password protected. When entering the service menu a PIN isrequired to be entered. The service menu should only be used by trained service
personnel.
The PIN for entering the service menu will be distributed during service training.
Please refer to the service documentation for the submenus and functions of theservice menu.

Selecting gases and setting gas triggers(1206)

4.4

kina22e chapter 4.fm

Fig. 4-2 Setting-up gases and trigger values
The Ecotec E3000 can detect up to four gases simultaneously. In the GAS TRIGGER
menu the chosen gases are displayed with their currently chosen mass position andtheir current trigger value. If a gas is currently disabled for measurement this is also
stated following the mass position.

Equipment Settings

4-3

Editing gas parameters
When pressing one of the “GAS1” to “GAS4” buttons an info page regarding thecorresponding gas will open.
Changes to the current settings can be made by scrolling to the line item to bechanged by use of the “up” and “down” keys and selecting the highlighted line itemby pressing the “EDIT” key.

technical handbook

4.4.1

Fig. 4-3 Editing Gas 1
In the opening info page the name of the gas, the currently selected trigger value andthe measurement mode will be displayed. This info is followed by the value for the
lower display limit and search level and the status of the internal calibration. In
addition, the currently selected mass position, the calibration factor for the chosengas, the date of the last calibration and type of the last calibration are listed.
Gases with mass positions between 40 and 105 amu may be calibrated via the builtin ECO-Check reference leak. If a gas may be calibrated with the ECO-Checkreference leak the line item „Internal cal“ will show “enabled”. If “disabled” is statedthe selected gas is not set up to be calibrated internally but must be calibrated via an
external test leak.
If the chosen gas can not be calibrated with the ECO-Check reference leak (because
its mass position is below 40 amu or above 105 amu) this line will state “impossible”.
For details on how to perform an internal calibration see Section 3.5.2.

Removing / adding a working gas
A selected gas can be removed from the main display by setting the MODE in the GASEDIT menu to “disabled”. If you want a gas to be included in the list of measured gases(1206)

4.4.2

again, please set the Mode back to “enabled”.

kina22e chapter 4.fm

When choosing the “NAME” line of the info page and pressing “EDIT” the gas librarywill open and a new gas can be selected from the list of pre-programmed gases.
You can scroll through the list by the “up” and “down” keys. For faster access also
scrolling through the columns of the list is possible by the “left” and “right” keys.
The currently highlighted gas is selected by pressing the “OK” button. The menu canbe exited without changes by the use of “ESC” button.

4-4

Equipment Settingstechnical handbook

Fig. 4-4 The gas library
Six open positions for user-programmable gases can be found at the bottom of thelist.
Working with gas equivalents(for helium and hydrogen only)
When working with helium or hydrogen as a tracer gas you may also display thedetected leak rate in a GAS EQUIVALENT leak rate, e.g. as R134a EQUIVALENT.
For setting up a gas EQUIVALENT leak rate first select helium or hydrogen as the GAS
TYPE (from the gas library), then go to the MODE line item and press EDIT.
In the opening submenu you now have the choice of selecting ENABLE, DISABLE or
EQUIVALENT NAME. By pressing EQUIVALENT NAME, the gas library will open again andyou may select the appropriate gas EQUIVALENT NAME.
Notice:If a gas equivalent has been selected, the gas type will be displayed as thetracer gas followed by the equivalent in parenthesis in all menus.

Example: He (R134a)
In the EDIT GAS submenu you can now enter the TRIGGER value in the refrigerant
equivalent value.

kina22e chapter 4.fm

(1206)In the measurement screen the gas type will now be displayed as refrigerant
equivalent leak rate.

Fig. 4-5 Example of measurement screen when working with helium in refrigerant
equivalent leak rates

Equipment Settings

4-5

technical handbook

If you are working with diluted helium or hydrogen as your tracer and / or your helium/ hydrogen testing pressure is different from your gas equivalent fill pressure later on,
you may also enter gas EQUIVALENT SETTINGS.
The gas EQUIVALENT SETTINGS menu button will only be available after an EQUIVALENT
NAME has been selected.

Fig. 4-6 Entering the EQUIVALENT SETTINGS submenu(1206)In the EQUIVALENT SETTINGS submenu the HELIUM (or HYDROGEN) fill pressure, thefill pressure for the EQUIVALENT refrigerant later on and the CONCENTRATION of helium(hydrogen) used can be entered.
In the lower right corner the CORRECTION FACTOR (from helium / hydrogen torefrigerant) will be displayed.
If a set of parameters is entered that exceeds the boundaries of the Ecotec E3000
the CORRECTION FACTOR will be displayed in inverted colours. In this case, adjust theparameters until the CORRECTION FACTOR is displayed in normal colours again.
Press OK if all parameters are as desired.

4-6

Notice:This menu should also be used when working with diluted helium /hydrogen, even when not working with refrigerant equivalent leak rates.

Notice:This menu should be used at any time when the helium / hydrogen fillpressure in pre-testing differs from the refrigerant fill pressure later on todisplay the correct leak rate value, even if the leak rate is still displayed asa helium / hydrogen leak rate.

Equipment Settings

kina22e chapter 4.fm

Fig. 4-7 Setting up GAS EQUIVALENT parameterstechnical handbook

4.4.3

Selecting trigger values and units of measurement
In the “EDIT GAS” info page the TRIGGER / UNIT sub-menu page will open by selecting
the “TRIGGER” line item. You can change the trigger level setting by the use of the left
“up” and “down” keys. The correct settings must be confirmed by the “OK” button.
You can leave the sub-menu without making any changes by using the “ESC” key.
The ranges the trigger can be set to is listed in the following table.
Unit

Lower trigger limit

Upper trigger limit

g/a

0.1

1,000.0

oz/yr

0.004

100.00ppm

1999999mbar l/s

2x10-79.9x10-2

Pa m³/s

2x10-89.9x10-3

atm cc/s

2x10-79.9x10-2

2x10-79.9x10-2

Torr l/s

Default value: 4.0
The leak rate unit can be changed by the use of the right “UP” and “DOWN” keys.
Available leak rate units include mbar l /s, Pa m³ / s, Torr l / s, atm cc / s, g/a, oz/yr,
ppm.
Default unit: g/aPos. Description

Pos.

1

Increasing the trigger value

3

Description
Changing the unit of measurement2

Decreasing the trigger value

4

Changing the unit of measurement

kina22e chapter 4.fm

(1206)

Fig. 4-8 Setting-up trigger level + unit of measurement

Equipment Settings

4-7

Selecting the search level and the lower display limit

technical handbook

4.4.4

Fig. 4-9 Editing the search level and the lower display limit
The SEARCH LEVEL as well as the LOWER DISPLAY LIMIT can be edited by going to the
SEARCH & LIMIT line item in the EDIT GAS submenu and pressing EDIT.
The SEARCH LEVEL is an additional warning level which can be entered as apercentage of the trigger level.
A warning signal will be issued for leaks that are below the trigger level but above
search level in order not to miss small leaks.
The SEARCH LEVEL may be set to values between 5 and 100 % with the two UP an
DOWN buttons on the left side of the display. The absolute value of the search levelis displayed at the bottom of the menu page.
Default value: 90%
For each gas the lower display limit may be edited with two UP and DOWN buttons on
the right side of the display. The absolute value of the lower display LIMIT is displayed
at the bottom of the menu page. Available factors are 1, 2, 5, 10, 20, 50, 100.

4.4.5

Enabling / disabling internal calibration

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To enable or disable the internal calibration go the INTERNAL CAL line item in the EDIT
GAS menu page and press enter.
In the opening menu page enabled or disabled can be selected.
If an internal calibration of a chosen gas is not allowed (as the corresponding mass
position is outside the 40 to 105 amu range) the INTERNAL CAL line item in the EDIT
GAS menu page will state “impossible” and this function will not be available.

4-8

Equipment Settingstechnical handbook

4.4.6

Selecting an alternative mass position
When choosing a gas from the gas library a default mass position for the gas to be
detected will be chosen automatically.
In cases of cross sensitivity with other substances in your leak testing environment it
may be advisable to chose an alternative mass position for detecting the requiredgas.
A list of all available gases with their default and alternative mass positions isavailable in Section 9 (gas library).
The selected mass position can be changed by scrolling to the “MASS” line item in the“EDIT GAS” sub-menu and pressing the “EDIT” key.
In the following display page the available different positions for the selected gas canbe scrolled with the “up” and “down” keys.

Fig. 4-10 Selecting an alternative mass position

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Below the selected mass it is indicated whether or not this is the preferred mass.
In addition, the mol mass of the chosen gas is stated followed by the size of the peakrelative to the largest peak for this gas.
The norm factor indicates the sensitivity for the chosen gas at its chosen mass
position.

Equipment Settings

4-9

Activating the Interfering Gas Suppression (IGS)The IGS Mode offers a mode in which interferences between R600a as therefrigerant and Cyclopentane, Isopentane as well as any mixtures of the two will be
suppressed.
In this mode, the Ecotec E3000 will automatically differentiate between these threegases and should compensate properly for levels of foaming agents not exceeding
50 g/a with an error of less than 1%.
To enable the IGS mode, choose R600a as the refrigerant and go to the mass menu
line. Press enter and toggle through the available masses for R600a until IGS isdisplayed in the mass line item as illustrated in Fig. 4-11.

technical handbook

4.4.7

If the IGS mode is enabled, only one additional gas can be added to the listof gases to be detected. If the IGS mode for R600a is enabled with morethan two gases being activated at this time, other gases (starting with thehighest gas number of 1 to 4) will be disabled automatically so that only twogases are left activated.

Notice:For R600a in IGS mode and R134a as the second gas please chose mass
position 83 for R134a as otherwise there will be interference between the
foaming agent and R134a.

Notice:The IGS function should require almost no maintenance.
However, if you should notice repeating false alarms when using the IGS
mode, an adjustment of the IGS function may be required as described in
Chapter 8.2.

Setting up a user-definable gas
For setting-up a user-definable gas please go to the GAS/TRIGGER submenu andpress the USER GAS button.
In the opening sub-menu a list of five user definable gases will be displayed. For eachgas a user library position number, a user-definable name, a mass position,
normalization factor and the molecular mass is listed.
Please go to the gas you would like to set-up and press the EDIT button. In the EDIT
USER GAS submenu please go to the appropriate line item you want to modify by theuse of the up and down buttons and press the EDIT key.

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Equipment Settings

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4.4.8

Notice:(1206)

Fig. 4-11 Selecting the IGS mode for R600a

technical handbook

Fig. 4-12 Setting up a user-definable gas
Name
The user gas name is a free text name. When selecting the name line item andpressing edit a 6 digit name can be entered via the alpha-numerical entry keys.
Default value: User 1, User 2, User 3, User 4, User 5
Mass position
The mass position determines the peak position at which the user-definable will be
detected. The Ecotec E3000 can determine masses 2 to 200 amu.
Default value: 69
Normalization factor(1206)The normalization factor is a factor that is used to transform the internal sensor
current into a leak rate signal. When setting-up a user-definable gas, please try tocalibrate the Ecotec E3000 afterwards with an external test leak. If the calibration is
successful, do not change the normalization factor. If the calibration process is not
successful and the error message “Calibration factor too high” is displayed, pleasedecrease the normalization factor by one decade, e.g. from 1.0E+08 to 1.0E+07. If
the error message “Calibration factor too low” is displayed, please increase thenormalization factor by one decade, e.g. from 1.0E+08 to 1.0E+09. Repeat thisprocess until the Ecotec E3000 is successfully calibrated.
Molecular mass

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For the molecular mass please enter the molecular mass of the gas you want todetect (usually available from data sheet for the gas).

Equipment Settings

4-11

4.5

Settings Sub-menu

4.5.1

Vacuum & Access Menu
In the VACUUM & ACCESS sub-menu setting monitoring functions like the ZERO
function, the flow limits setting and the sensitivity check can be edited.

technical handbook

In the settings sub-menu several settings which are important for the leak testingprocedure can be edited.

Zero
When pressing the ZERO button the ZERO function will be enabled or disabled.
When the ZERO function is enabled the currently detected background level ofrefrigerant is set to ZERO and only increased levels of refrigerant are displayed.
The ZERO level is adjusted automatically on decreasing backgrounds.
If the use of the ZERO function is allowed, the leak rate which is currently being
displayed is saved as the "ZERO level” after having operated the ZERO button, i.e. thelower display limit will be displayed (for example, 0.05 g/a).
Only values above this ZERO level are indicated so that resolution of the displayedmeasurement signal is improved.
Notice:It is not possible to reduce the detection limit of the Ecotec E3000 bypressing the ZERO button, only resolution is improved.

Should the background which has been suppressed using the ZERO button change,
the ZERO level is updated automatically. This avoids a condition were a leak is notdetected because the ZERO level mode has been activated.
The ZERO function may be controlled by the left sniffer button and / or the ZERO buttonon the main display. The ZERO function may be enabled or disabled for both buttons
separately.
Default value:
enabledMain unit:

enabled(1206)

Sniffer probe:

Zero time
The ZERO function is automatically updated when the background decreases so thatnegative values will never be displayed, thus avoiding unintended missing of leaks.
The ZERO TIME is the time the leak rate has to be negative in order for the Ecotec
E3000 to update the background level.
The ZERO TIME can be set to values between 1.0 and 9.9 s.

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Default value: 5.0 s

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Equipment Settingstechnical handbook

Flow limits
In this submenu the minimum and maximum gas flow through the capillary isentered.
If the actual gas flow drops below this limit (e.g. if the capillary becomes partially
blocked) or exceeds this limit (e.g. if the sniffer line is damaged so that ambient air issucked in) an alarm is issued.
The closer the LOWER FLOW LIMIT is set to the actual gas flow (160 sccm) the moresensitive the Ecotec E3000 will respond to beginning clogging of the filters and thesniffer line itself.
The closer the UPPER FLOW LIMIT is set to the actual gas flow the more sensitive the
Ecotec E3000 will respond to damages to the sniffer line.
The LOWER FLOW LIMIT can be set to values between 0 and 160 sccm.
Default value is 100.
The UPPER FLOW LIMIT can be varied between 160 and 999 with a factory default
value of 250.

Fig. 4-13 Changing the flow limits of the sniffer line
Notice:

The flow through the sniffer line depends on the atmospheric pressure. If
operated at high altitude the flow through the sniffer line may drop
significantly (approx. 20% per 1000 m [3000ft] altitude). In this case, pleaseadjust the flow limits accordingly.

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Sensitivity check
SENSITIVITY CHECK is a monitoring function which will help to ensure that thesensitivity of the Ecotec E3000 will always be sufficient.
In the SENSITIVITY CHECK submenu the sensitivity check can be enabled or disabled.
With this setting the entire gas flow from the tip of the sniffer into the sensor ismonitored and at the same the software checks the Ecotec E3000 to determine if itin turn determines the correct signal amplitude.
Running of this function ensures that the Ecotec E3000 will not become insensitive
without this being noticed by the user.
If sensitivity changes, E30 will be displayed. In this case, please recalibrate the
Ecotec E3000 to restore sensitivity (see Section 3.5). The error message will be
repeated every 15 seconds until a re-calibration is started.
Notice:It is highly recommended to always keep this function enabled. Thisfunction should only be disabled when operating in an Argon-freeenvironment as the Argon signal is used for monitoring.

Default value: enabled.

Equipment Settings

4-13

Cal

Default value: ENABLED
Change menu PIN
Any changes to the current settings may be password protected. The menu PIN canbe changed in the “change menu PIN” submenu.

technical handbook

In the CALibration submenu an internal calibration can be ENABLED or DISABLED.
If the function is set to DISABLED, only a proof function with the built-in ECO-Checkreference leak will be possible.

Fig. 4-14 Setting-up a Menu-PIN for parameter protection
If a new PIN is entered the Ecotec E3000 software will ask to repeat the new PIN toprevent entering errors. Afterwards the menu PIN will be changed to the new value.
Notice:The operator needs to go back up through the main menu for this change
to become effective immediately. Otherwise, the new PIN will be activatedafter 5 minutes.

A menu PIN of “0000” means no password protection, all menus can be freely
accessed.
Default setting: 0000

Audio Functions
In the AUDIO sub-menu all settings regarding the different audio alarms of the Ecotec
E3000 can be edited.

(1206)

4.5.2

Beep sounds are sounds that are issued as confirmation of certain functions, e.g.
completion of a calibration process.
This acknowledgement sounds can be enabled or disabled in the beep soundsubmenu.
Default value: enabled.

4-14

Equipment Settings

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Beep soundAudio intern
The internal loudspeaker of the main unit can be switched on and off. This will noteffect the headphones outlet.
technical handbook

Default value: enabled.
Audio sniffer
The alarm of the loudspeaker in the probe handle can be set to react to exceeding
the TRIGGER LEVEL or exceeding the SEARCH LEVEL. It can also be DISABLED.
Default value: TRIGGER LEVEL.
Alarm type
Different types of audio alarm of the main unit speaker can be selected. Options are
SETPOINT, PINPOINT, and TRIGGER ALARM
Default value: Trigger Alarm
SETPOINT

The frequency of the tone will change when the trigger level isexceeded. Below the trigger level the loudspeaker will remain off.

TRIGGER/An acoustic alarm with a continuous low tone will sound as soon as
the search level is exceeded. An acoustic alarm which consists of
two tones sounds as soon as the trigger level is exceeded. Below the
search level the loudspeaker will remain off.

ALARM

If the Ecotec E3000 is set to TRIGGER ALARM as the alarm type an
additional button will be shown on the lower right side called TONE
1,2,3. With this button different alarm sounds can be selected for thetrigger alarm to clearly distinguish between nearby other Ecotec
E3000 leak detectors.
PINPOINT

The external loudspeaker is always on. Within the leak rate range of+/- one decade of the trigger level the frequency will change
depending on the leak rate. Outside this range the tone will be
constantly low or high. This setting is recommended if also leaks
which are still below the trigger level need to be pinpointed or if the
expected leak rates are within the range of the trigger level.

(1206)

Default value: Trigger Alarm
VolumeThe MINIMUM VOLUME and the currently selected VOLUME for the loudspeaker in themain unit can be edited.
The MINIMUM VOLUME is the lowest level the volume can be set to from the main
display and should prevent unintentional turning off of the main unit audio alarms.
Both values will also be valid for the headphones outlet.
Both volumes (minimum and current) can be chosen between 0 and 15.

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Default value for minimum volume: 2
Default value for the current volume: 2

Equipment Settings

4-15

4.5.3

Display Settings

Contrast
In the CONTRAST submenu the contrast of the main unit display can be adjusted.
Values between 0 and 99 can be entered. Also the display can be switched toinverted colours.

technical handbook

In the DISPLAY SETTINGS submenu the contrast of the display can be changed, thepeak hold function, the gas select mode and the user mode can be edited.

Default value: not inverted, Level 50
Notice:If by accident the display contrast has been set too high or too low so thatit cannot be read off anymore, this can be fixed as follows: Shut off the
Ecotec E3000 and switch it back on.
During run-up press menu buttons 3 and 7 constantly until the contrast isback to normal.
This setting is not saved to the EEPROM but needs to be confirmed
manually through the contrast menu.
Otherwise the Ecotec E3000 will go back to the out of range setting after
the next start-up.

Fig. 4-15 Setting-up the contrast of the main display
Peak holdFig. 4-16 Setting-up the peak hold function

4-16

Equipment Settings

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(1206)The PEAK HOLD function can be enabled or disabled in this submenu.

technical handbook

If the PEAK HOLD function is enable the maximum leak rate will be displayed for apreset time in addition to the currently measured value in the main display.
The time setting will have no effect if this function is disabled.
Default: disable 5 s.
Gas selectIn this submenu the display option for the probe display can be selected. In AUTO
mode always the gas with the currently highest leak rate will be indicated on theprobe display.
In “MANUAL” mode the gas displayed on the probe display can be manually selectedby the right probe button. Repeated use of the right probe button will scroll throughthe currently active gases.

Fig. 4-17 Selecting the “Gas select” ModeIn the “AUTO WITH HOLD” mode also the gas with the currently highest leak rate will be
indicated on the probe display. However, this can be overruled by the use of the rightprobe button.
The Ecotec E3000 will automatically switch back to the automatically selected
highest leak rate after the pre-set hold time.
Default mode: auto
The hold time can be selected in steps of 5 secs between 5 and 30 s.

User mode
In this submenu of display settings either the NORMAL or the ADVANCED mode can beselected. In the NORMAL mode only the most relevant information for normal
operation will be displayed whereas in the ADVANCED mode additional information foradvanced users will become available.

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Default value: 5 s

Equipment Settings

4-17

Setting-up / editing an I•Guide Program
When selecting the SETUP PROGRAM button a submenu page will open showing thelist of 10 pre-programmable I•Guide programs and their current status (enabled /disabled).
If a program is enabled it will be offered in the list of programs to select from when
operating in the I•Guide mode. To change the status of a program use the ENABLE /DISABLE button on the left side of the display.

technical handbook

4.5.4

I•Guide cycle counter
The reset counter button on the right side of the display allows to reset the I•Guide
cycle counter manually. The I•Guide cycle counter is not saved on power off andtherefore is also automatically reset on each power on / off of the Ecotec E3000.

Fig. 4-18 Setting-up the I•Guide Mode
ButtonThe button function allows to disable the use of the right sniffer probe button which
is used for navigating through an I•Guide program cycle. The disabling of the rightsniffer probe button is mainly needed for robotic application (where the navigation iscontrolled via RS232 instead of the sniffer probe button).

Fig. 4-19 Editing an I•Guide program (one gas selected)

4-18

Equipment Settings

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Editing an I•Guide programTo edit the parameters of a program select the program by scrolling to thecorresponding menu line and open the selected program by pressing the “EDIT”
button.

technical handbook

In the opening EDIT PROGRAM sub-menu the name of the program and the gas type(s)selected for this program are stated.
One or two gases from the max of four gases which may be setup in the EDIT GAS
submenu may be selected.
If only one gas is selected, the other gas will be set to 0.
If two gases are two be used, these must be different gas types (reflected by different
gas numbers).

Fig. 4-20 Editing an I•Guide program (two gases selected)
For each of the two gases a summarized global trigger value corresponding to theallowable leak rate for the complete unit under test is stored. If only one gas is
selected, the GLOBAL TRIGGER B line item is left blank.
In addition, the number of locations to be leak tested, the minimum measuring timefor each location as well as the wait time between two leak tests allowed for moving
the sniffer to the next location is stated.
Each parameter can be edited by scrolling to the appropriate line item and selecting
the highlighted item by pressing the EDIT button.(If only one gas is selected the
GLOBAL TRIGGER B line item will be skipped on scrolling.)
Notice:The I•Guide mode can also be used as a timer signal only. If the number ofpoints is set to 0, the Ecotec E3000 will prompt for the next location to betested continuously without using the global leak rate function.

(1206)

Each parameter can be edited by scrolling to the appropriate line item and selecting
the highlighted item by pressing the EDIT button.

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Name
Each program can be named with a free text, descriptive name up to 6 characters.
The name can be edited by highlighting the NAME line and pressing EDIT.
An alphanumerical entry screen will open. Press OK after entering the desired namedescription.

Equipment Settings

4-19

For editing the gas type go to the “GAS A” or “GAS B” line item and press “EDIT”. Only
gases that are listed in the “GAS/TRIGGER” submenu (Gas1 to Gas4) are available forselection. The gas type is stated in plain text in parenthesis. The list of maximum four
available gases can be scrolled with the up and down buttons.
Notice:The I•Guide Mode refers to the gases selected in the “GAS/TRIGGER”
submenu. If you change a gas in the “GAS” submenu the gas selected forthe I•Guide program will automatically change as well.

technical handbook

Gas A / B

Global trigger A / B
In the GLOBAL TRIGGER A/B submenu the maximum allowable leak rate for thecomplete unit under test can be edited. The same ranges as for a single trigger value
are allowed. The unit of measurement for the global trigger will be the same as
selected for this gas type in the edit gas submenu. If GAS B is not selected (GAS B = 0),
the GLOBAL TRIGGER B is not accessible.
Default value: 10 g/a or 0.357 oz/yr (or the equivalent in any other unit ofmeasurement)
No. of points
The number of potential leak locations to be checked can be varied between 0 and
99 and can be edited with the up and down keys.

Notice:The I•Guide mode can also be used as a timer signal only. If the number ofpoints is set to 0, the Ecotec E3000 will prompt for the next location to betested continuously without using the global leak rate function.

Notice:The I•Guide mode can also be used to summarize leak rates on demand.
If the number of points is set to 99, a results screen with summarized global
leak rate will be displayed after the right button has been pressed for 2 scontinuously (or after the 98th point automatically).

Measuring time
The MEASURING TIME during which the sniffer tip needs to be hold to the correct
location can be programmed to values between 1.0 and 25.0 s. The MEASURING TIME
should not be less than the response time of the Ecotec E3000.

(1206)

Default value: 44-20

sniffer line length

Refrigerants

He

H2/Forming
gas

3m

1.0 s

2.2 s

2.7 s

5m

1.3 s

2.5 s

3.0 s

10 m

2.1 s

3.3 s

3.8 s

15 m

3.3 s

4.5 s

5.0 s

Equipment Settings

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We recommend to use the following minimum measuring times:

Please use the up and down buttons for editing this parameter.
Default value: 1.0 s

technical handbook

Wait time
The WAIT TIME between two leak checks allowed to move the sniffer to the next
potentially leaking location can be varied between 0.1 s and 25.0s in steps of 0.1s .
Please use the up and down buttons for editing this parameter.
Default value: 3.0 s

4.5.5

Miscellaneous Settings
Language
Different languages can be chosen in which the software can be operated. The
current selection includes English, German, Spanish, French, Italian, Portugese,Japanese (Katakana) and (simplified) Chinese (Mandarine).
Default value: English
Notice:If the Ecotec E3000 has been set to a language that you do not understand,turn off the power and press the second button from the top of the display
on both sides simultaneously during run-up.
This will reset the Ecotec E3000 to English as the menu language. Thissetting is not saved automatically. Please go to the LANGUAGE submenu
afterwards and select the appropriate language.

Time & dateIn this submenu the internal clock of the Ecotec E3000 can be set. On the first pagethe date needs to be entered in the format DD.MM.YYYY.
The lower right button () opens the second page on which the time in the format
HH.MM is entered.
Sniffer light(1206)The intensity of the sniffer light can be varied to the desired level. The intensity canbe selected between 1 and 6.
Also the light can be switched on and off via the DISABLE / ENABLE buttons. Any new
setting must be confirmed with the OK button.
Default value: on, level 4.

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Pressure unit
The pressure unit of all displayed values of the Ecotec E3000 can be set to Pa, Torr,
atm or mbar.
Default value: mbar

Equipment Settings

4-21

Leak rate filter

Only in cases where the older Ecotec II model is replaced by an Ecotec E3000 and
the Ecotec E3000 is used in a fixed testing system it may be required to stick with the“AUTO” or “LOW” filter that was used in the Ecotec II.
Default: I•Filter

technical handbook

For all normal operation the I•Filter should be selected. I•Filter is an intelligent filtering
algorithm that yields the best results with respect to noise level and stability of leakrate values specifically developed for use in the Ecotec E3000 leak detector.

Alarm delay
Under conditions with very unstable background conditions it may be favourable to
not issue an alarm immediately but only release an audio alarm if the trigger level has
been exceeded for an extended time.
This ALARM DELAY can be entered in 1/10 of a second. Values between 0 and 9.9 sec
will be accepted.
Default value: 0.0 sec (i.e. disabled).
Wake up
If you are working in one- or two-shift operation, you may use this function toautomatically wake up the Ecotec E3000 from SLEEP mode in the morning to allow
for proper warm-up time (please allow for approx. 30 min).
You have to program a time (in hours and minutes, 24 hours) and the Ecotec E3000
will wake up automatically at the pre-programmed time.
A different wake-up time may be programmed for each weekday. If no time isentered, the Ecotec E3000 will not wake-up automatically at all.

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Default value: disabled for all weekdays

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Equipment Settingstechnical handbook

4.6

Interfaces
In the INTERFACES submenu the CONTROL LOCATION, the RECORDER OUTPUTS, theRS232 PROTOCOL, the PLC INPUTS, the PLC OUTPUTS and the BAUD RATE & END SIGN
can be edited.

4.6.1

Control location
The CONTROL LOCATION can be “LOCAL”, “RS232” or “LOCAL AND RS232”.
In LOCAL mode the RS232 interface can only be used to read data, but not for control
purposes.
In RS232 mode, the Ecotec E3000 is controlled solely via the interface and thedisplay can only be used for viewing data.
In LOCAL AND RS232 mode the Ecotec E3000 can be controlled via the interface but
also by input from the main display.
Default setting: local and RS232
Notice:4.6.2

Even with the control location set to RS232 some parameter may still beable to be changed through the main units software menus.
Please lock these by the menu PIN to prevent unintended changes.

Recorder outputs
For the recorder output the “RECORDER OUTPUT SCALE” and the “RECORDER OUTPUT
GAS” can be selected.

The RECORDER OUTPUT SCALE can either be linear or logarithmic. The output signal isprovided through channel 1 (pin 1 of the I/O port).
Which of the 4 gases is indicated here is defined through the menu line RECORDEROUTPUT GAS.
Recorder output scale(1206)LIN

The voltage range spans from 0 V to 10 V.
The leak rate which is output is normalized with respect to the trigger
level for the corresponding gas. The trigger level will correspond to an
output of 1 V. Higher and smaller leak rates may be output as a
voltage deviating by a corresponding factor with reference to thetrigger level.

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Example:The trigger level of the corresponding gas has been set to 3 g/a.
leak rate = 0.3 g/a

 U analog = 0.1V

leak rate = 3 g/a

 U analog = 1.0V

leak rate = 10 g/a

 U analog = 3.3V

Voltages over 1V indicate that the trigger level has been exceeded.

Equipment Settings

4-23

LOG

The voltage range is 0 - 10 V. Beginning at 1V, each leak rate decadeis spread over 2 volts, i.e.:

technical handbook

1…3V: 1st decade
3…5V: 2nd decade
5…7V: 3rd decade
7…9V: 4th decadeThus a leak rate range of 4 decades will be output by way of an analogue signal.
The four decades are set through the value and the unit of measurement for thetrigger level.
The software of the Ecotec E3000 will set the output voltage in such a manner thatthe trigger level itself will always be set within the second decade (i.e. within therange of 3 to 5 Volts).
Examples:
Trigger level

Output voltage (1 to 9V) will correspond to

3 g/a

0.1 to 100 g/a

0.2 oz/yr

0.01 to 10 oz/yr

5 x 10-4 mbar l/s

1x10-5 to 1x10-1 mbar l/s

Further examples:(1206)

The following table has been provided to clarify the way in which the output voltage
represents the leak rate.

For a trigger level of 2 g/a a leak rate of 8 g/a is represented by an output voltage of
4.81 V:U = 3 + 2·log 8

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(The factor of 2 is used since one decade is spread over 2 Volts. The summand of 3
is used because the trigger level will always be within the range of 3 to 5 V).

4-24

Equipment Settingstechnical handbook

TriggerLeak rate

Output voltage

0.1 oz/yr

1.5 oz/yr

 5.35V

3 g/a

20 g/a5.60V

50 g/a6.39V

8 x 10-5 mbar l/s

2.806V

6 x 10-3 mbar l/s

6.556V

5 x 10-4 mbar l/s

Default setting: logarithmic
Recorder output gas
Here one gas from the four gases is defined which will be output as the analog signal
through channel 1. This is selected through the PLUS/MINUS keys.
Selecting one of the numbers 1 ... 4 outputs the corresponding gas 1 ... 4 on thedisplay as the analog signal.
Channel 2 (pin 14 of the I/O port) indicates the gas number by way of a voltage, i.e.
a voltage between 1 V ... 4 V will be present accordingly.
When selecting AUTO the leak rate which has the highest value with reference to thecorresponding trigger level is output as the analog signal.
Correspondingly the voltage in channel 2 will differ accordingly.
In the modes "ERROR”, "NOT READY TO MEASURE” and "SLEEP” a voltage of U = 10 V
will be output through channels 1 and 2.

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(1206)

Default setting: AUTO

Equipment Settings

4-25

4.6.3

RS232 Protocol
The RS232 protocol can be set to “ASCII”, “DIAGNOSTICS”, “PRINTER AUTO” or “PRINTER
The ASCII PROTOCOL is a protocol similar to the SCPI, a standard protocol widely used
for measuring equipment.
For details on this protocol please refer to the Interface Description (kins22e1).
Diagnostics

technical handbook

MANUAL”.

The DIAGNOSTICS protocol is a binary protocol used for analysis in quality control andtrouble shooting during manufacturing and service.
Default setting: ASCII
Printer Manual
The PRINTER MANUAL protocol allows to send leak rates on pressing the right sniffer
probe button. One line will be send for each currently enabled gas.
Notice:When in any of the two printer modes, no ASCII commands must be sent to
the Ecotec E3000 as this will interrupt the printer mode.

FormatDate

Time

Gas name

Leak rate

Unit

03.05.2005

12:31

R134a

2.34

g/a

03.05.2005

12:31

R600a

<0.1

g/a

ExampleWhen set to I·Guide mode the PRINTER MANUAL mode is without function.
Printer Auto

FormatDate

Time

Gas name

Leak rate

Unit

12:31

R134a

2.34

g/a

(1206)In PRINTER AUTO the leak rate will be sent any time the set trigger level is exceeded.
At the time the signal drops below the trigger level the maximum detected leak rate
will be sent only for the gas(es) that exceeded the trigger.

Example03.05.2005

Example:Point no.

4-26

Leak rate

Unit

Point 01

0.1

g/a

Point 020.1

g/a

Equipment Settings

Date

Time

kina22e chapter 4.fm

When set to I·Guide mode the leak rate results will be sent after each test point
together with the test point number.
After the test cycle has been completed, the summarized global leak rate will be sent.

Point no.

Leak rate

Unit

Point 03

12.2

g/a

Point 04

0.1

g/a

12.5

ga

technical handbook

Global

4.6.4

Date

Time

13.04.2007 11:57:03

Baud rate & end sign
The BAUD RATE can be set to values between 1200 and 19200. Default setting: 9600.
The END SIGN can be set to Carriage Return (CR), Line Feed (LF) or to CR+LF.
Default setting: CR+LF.

4.6.5

Select PLC Inputs
In the SELECT PLC INPUTS submenu the user can select which pin on the I/O port
(suitable for PLC input) represents which command. The default setting is as follows:
Pin

CommandPin

Command

7

Sleep

13

Gas b

8

Not used

20

Zero

9

Gas a

25

Gas select(1206)To change these settings select the appropriate pin with the UP and DOWN arrows
on the left side of the display and afterwards select the desired command from thelist of commands with the UP and DOWN buttons on the right side of the display.
Press OK to save your settings. A screen with all selected settings will be displayedfor your reference. Confirm with OK again.

kina22e chapter 4.fm

Fig. 4-21 Defining PLC-Inputs from list of possible commands

Equipment Settings

4-27

Select PLC Outputs
In the SELECT PLC OUTPUTs submenu the user can select which pin on the I/O port
(suitable for PLC output) represents which command. There are four PLC outputs
and two relays outputs available. The default setting is as follows:
PLC outputs
Pin

CommandPin

Command

4

Ready

16

Leak

5

not used

17

Error

technical handbook

4.6.6

Relays outputs
Pin

Type of contact

Relay Output (default)

10

Currentless closed (NC)

Leak

22

Common23

Currentless opend (NO)24

Currentless closed (NC)11

Common12

Currentless opend (NO)Ready(1206)To change these settings select the appropriate pin with the UP and DOWN arrows
on the left side of the display and afterwards select the desired command from thelist of commands with the UP and DOWN buttons on the right side of the display.
Press OK to save your settings. A screen with all selected settings will be displayedfor your reference. Confirm with OK again.

kina22e chapter 4.fm

Fig. 4-22 Defining PLC outputs

4-28

Equipment Settings

ECO-Check (only available in ADVANCED Mode)In this submenu the ECO-Check reference leak can be disabled completely so thatfor Ecotec E3000 leak detectors without an ECO-Check onboard the Ecotec E3000
does not check for the electrical connection with the reference leak anymore and noerror message is issued.
Default value: Enablekina22e chapter 4.fm

(1206)

technical handbook

4.6.7

Equipment Settings

4-29

The Info Menu
The INFO MENU lists all internal data that may be useful for any trouble-shooting of the
Ecotec E3000. The info menu consists of 8 pages. On each page the upper left
button “BACK” allows to leave the info menu, the lower left button allows to go backone page whereas the lower right button allows to go to the next page. The page
number is displayed in the upper right corner.
Menu item

FormatDescription

Foreline pressure

mbar

Pressure at inlet to mass
spectrometer

Flow

sccm

Flow through sniffer line

Total pressure

mbar

Pressure in mass
spectrometer

Time since power on

Min

Operation hours

hSerial number

9000 XXX XXXXSoftware version

x.xx.xx

Circuit temperature°C / °F

Temperature of main board

TSP temperature°C / °F

Temperature of mass
spectrometer

Test leak temperature°C / °F

Temperature of ECO-Checkreference leaktechnical handbook

4.7

Page 1: General Data

Page 2: Turbo molecular pump data
State

On/off4-30

Equipment Settings

Rotation speed

Hz

Current

A

Voltage

V

Power

W

Operation hours TMP

HOperation hours of TMP

Operation hours TC

H

Operation hours of frequency
converter
for TMPkina22e chapter 4.fm

(1206)

Current error codetechnical handbook

Menu item

FormatRun-up timeS

Software version

xxxxxxDescription

Page 3: Transpector data
Configuration
Box version

x.xx

Control SW version

x.xx

Measure SW version

x.xx

Filament des./act.

A/B

Power on timeH

Emission on time A

H

Emission on time B

H

TSP temperature°C / °F

Argon Position+ / - x.xx

Desired filament / active
filament

Temperature of mass
spectrometer(1206)

Page 4: ECO-Check data
Gas

Rxxx

Leak rate nom / at T

g/a / g/a

Version / Checksum

x.x / Hex Code

Serial no.

9000 XXX XXXX

Serial no. reservoir

9000 XXX XXXX

Date of bottling

DD.MM.YYYY

Expiry date

DD.MM.YYYY

Gas type of internal leak

Software Version with
ChecksumGain / Offset

kina22e chapter 4.fm

Test leak temperature°C / °F

State
Page 5: Sniffer data

Equipment Settings

4-31

Format

TypeSL3000 / system

Software version

x.x

Length3 m / 5 m / 10 m / 15 m

Serial no.

9000 XXX XXXX

Description

technical handbook

Menu item

Switch left
Switch right
Backlight

Green / red

Bar graph
Flow at calibration

sccm

Recorder A

V

Recorder B

V

Sleep

low / highZerolow / highGas a/b/selectlow / low / lowhigh / high / highInput reserved

low / high

Leak/Ready/Error

low / low / lowhigh / high / highRelais Leaklow / highRelais Readylow / highOutput reserved

low / high(1206)

Page 6: I/O Port data

4-32

Equipment Settings

AIN3 Sniffer length

V

AIN4 +5V II LeakV

AIN5 +24V III ext

V

AIN6 +5V I Sniffer

V

AIN8 –15V MC50

V

kina22e chapter 4.fm

Page 7: Analog datatechnical handbook

Menu item

Format

AIN9 +15V MC50V

AIN10 +24V MC50V

AIN11 +24V I TSPV

AIN12 +24V II TMP

V

Description

Page 8: Analog data
AIN0

V

AIN0 offset

V

Foreline pressure

mbar

AIN1

V

Flow

sccm

AIN2

V

Page 9: RS232 Info
ASCII string

Command sent from main unit
to sniffer

Sniffer  Ecotec E3000

ASCII string

Command sent from sniffer tomain unit

Host Ecotec E3000

ASCII string

Command sent from host to
Ecotec E3000

Ecotec E3000  Host

ASCII string

Command sent from Ecotec
E3000 to host

kina22e chapter 4.fm

(1206)

Ecotec E3000  sniffer

Equipment Settings

4-33

History & MaintenanceIn the HISTORY & MAINTENANCE menu page historical data that has been collectedduring the operation of the Ecotec E3000 can be viewed. This includes error lists, alisting of the calibration history and a service list.
The available functions depend on the current user mode, in „STANDARD“ thefollowing menu is to be seen:technical handbook

4.8

Fig. 4-23 The HISTORY & MAINTENANCE menu page (user mode „STANDARD“)
The menu page changes in user mode „ADVANCED“:kina22e chapter 4.fm

(1206)

Fig. 4-24 Ehe HISTORY & MA IN TEN AN CE menu page (user mode „AD VA NC ED“)

4-34

Equipment Settingstechnical handbook

View error list
In the ERROR LIST all errors (and warnings) that have occurred during the operationof the Ecotec E3000 are summarized.
In the list the DATE and TIME when the error occurred is stated followed by error or
warning number (E X being errors and W X being warnings) with a short descriptionof the error or warning.

Fig. 4-25 Example of an Ecotec E3000 ERROR HISTORY LIST
The full error message or warning may be displayed when scrolling to the appropriate
line item and pressing the magnifying glass button.
Calibration history(1206)In this listing all calibrations that were conduced during the operation of the Ecotec
E3000 are collected.
The DATE & TIME the calibration was performed, the TYPE of calibration (internal orexternal), which GAS number (in gas of external calibration) as well as the calibration
factor are listed.
Each line may be viewed by pressing the VIEW (magnifying glass icon) button.

kina22e chapter 4.fm

Fig. 4-26 Example of an Ecotec E3000 CAL IB RATION HISTORY
If you view an external calibration the following information will be displayed:•

The calibration mode (internal or external)•

The gas that was calibrated (gas number, mass position, gas name in case of
external calibration / gas numbers) in case of internal calibration)

Equipment Settings

4-35

The date and time of calibration•

The number of operation hours at time of calibration•

The calibration factor•

The peak position (as deviation from mass position)•

The flow through the sniffer line at the time of calibration•

The filament that was in use at the time of calibration (A/B)•

The size of the test leak used (external test leak for external calibration and ECOcheck for internal calibration•

The argon current at the time of calibration•

The current for the gas to be calibrated with test leak and background signal (onlyin ADVANCED mode)technical handbook•

Maintenance interval
In the MAINTENANCE INTERVAl sub-menu the number of operating hours for the main
Ecotec E3000 in total, the operating hours of the turbo molecular pump and of theTranspector are listed.
Also all necessary maintenance tasks are displayed and the number of operating
hours / days until they are due for maintenance the next time are stated.

kina22e chapter 4.fm

Fig. 4-27 Example of a MAINTENANCE INTERVAL menu page(1206)

When the number of operating hours have expired a warning will be issued as areminder to perform the appropriate task.
The reminders are issued for the TMP, the fore pump (diaphragm pump) and the air
filter of the main unit.
Please also refer to Section 4.1 (Error Messages and Warnings)!

4-36

Equipment Settingstechnical handbook

Maintenance history
In the MAINTENANCE HISTORY list all maintenance tasks performed are listed.
The date and the time the maintenance tasks were performed, the number ofoperation hours the unit had worked at the time when the maintenance task was
performed and the type of maintenance that was conducted are listed.
Details about each maintenance task may be view when highlighting the appropriate
line item and press the VIEW button.

Fig. 4-28 Example of a MAINTENANCE HISTORY list
Confirm maintenance(in ADVANCED user mode only)(1206)In this submenu maintenance tasks can be confirmed and the date and the numberof operation hours at which the maintenance task was performed is saved in thesoftware.
Maintenance must be confirmed for the lubricant reservoir, the air filter in the main
unit and sniffer tip filter.
The maintenance intervals for the lubricant reservoir and main unit air filter are fix
and a reminder for the different maintenance tasks will be issued by the software
after the appropriate maintenance interval has expired.

kina22e chapter 4.fm

Fig. 4-29 Confirming maintenance work performed
If in ADVANCED user mode the SNIFFER TIP FILTER submenu is part of the CONFIRM
MAINTENANCE submenu. For details on this feature see the paragraph above.
Notice:Maintenance of the diaphragm pump can only be confirmed in the(password protected) service menu by trained personnel.

Equipment Settings

4-37

When replacing the gas reservoir of the ECO-Check reference leak, the new serial
number of the replacement gas reservoir as well as a code containing the calibration
data of the new reservoir needs to be entered in this submenu.
For details on how to replace the gas reservoir of the ECO-Check reference leakplease refer to Section 8.8.
Notice:This menu item will only be available as long as the ECO-Check is enabledin the SETTINGS / INTERFACE / ECO-CHECK submenu.

technical handbook

Replace ECO-Check(in ADVANCED user mode only)

Sniffer tip filter(in STANDARD user mode only)
The maintenance interval for the sniffer tip filter depends on the operating
environment and may be set to values between 10 and 999 hours.
If set to 0 the reminder message for the sniffer tip filter will be disabled.
Default value: 100 hours
For details on how to perform the maintenance tasks see Chapter 8, Maintenance.

Fig. 4-30 Setting the maintenance interval for the sniffer tip filter and confirming its
replacement

In this submenu you can manually select which TranspectorTM filament to use.

kina22e chapter 4.fm

Default: A(1206)

Select Filament

4-38

Equipment Settings

Monitoring Sensitivity
It is highly recommended to always keep the SENSITIVITY CHECK function enabled.
This function should only be disabled when operating in argon-free environment as
the argon signal is used for monitoring.
For details on this function see Section 4.5.1 (“Sensitivity Check”)
If sensitivity changes, ERROR CODE E30 will be displayed. In this case, pleaserecalibrate the Ecotec E3000 to restore sensitivity (see Section 3.5).
The error code will be displayed every 15 seconds until a recalibration is started.

kina22e chapter 4.fm

(1206)

technical handbook

4.9

Equipment Settings

4-39

4-40

Equipment Settings

kina22e chapter 4.fm

(1206)

technical handbook

technical handbook

5

Ecotec E3000 Messages
During leak detection operations the LCD display will indicate information which
supports the operator in running the Ecotec E3000. Besides measurement data, also
current equipment conditions, operating hints as well as warnings and error
messages can be displayed.

5.1

Error Messages and Warnings
The Ecotec E3000 is equipped with comprehensive self-diagnostic functions. Whena faulty condition is sensed by the control board, this condition is indicated to theoperator via the LCD display as far as possible.
ErrorsErrors are events which force an interruption of the measurements in progress andwhich the Ecotec E3000 is not capable of rectifying on its own. Errors are indicatedin plain text together with an error number.
The Ecotec E3000 remains in the error status. After the fault cause has been
removed the error can be acknowledged by pressing the RESTART button. The Ecotec
E3000 then returns to the measurement mode.
Warnings
Warnings are issued if an abnormal condition is detected that may cause increased
inaccuracies of measurements but will not interrupt measuring completely.
Notice:In case of enquiries please keep the serial number and the software
version number of the Ecotec E3000 at hand.

TMP

turbo molecular pumpTC

TMP controller

TSP

Transpector NV-RAM: non-volatile RAM

In the following table all possible error messages and the recommendations statedin the display in case of this error are listed. If no recommendation is given, pleasecall your nearest INFICON service representative (see Section 1.2.1).

kina22e chapter 6.fm

(1206)

The following abbreviations are used in the listing + error messages below:

Ecotec E3000 Messages

6-1

Plain text message

Possible reason

Recommendation

E1

24V of the MC50 too low

Fuse F1 on the motherboard has blown

Replace fuse F1 on motherboard*E2

24V of sensor heating too low

Fuse F2 on the motherboard has blown

Replace fuse F2 on motherboard*

E3

24V II too low

Fuse F3 on the motherboard blown

Replace fuse F3 on motherboard*W4

24V of the OPTION socket too low

Fuse F4 on the motherboard has blown

Replace fuse F4 on motherboard*

W5

5V of the sniffer is too low

Fuse F5 on the motherboard has blown

Replace fuse F5 on motherboard*

W6

5V of the internal Leak too low

ECO-Check electronics defective

Replace ECO-Check reference leakor call nearest INFICON service
representative!

E7-15V of the MC50 is too low

Motherboard defective

Call nearest INFICON service
representative!

E8

15V of the MC50 is too low

Motherboard defective

Call nearest INFICON service
representative!

W12

TMP frequency not reached during
start-up!

technical handbook

Error no.

Frequency converter faulty
Turbo molecular pump faulty
If W12 is issued in a high humidity
environment or after extended
shutdown times, please shut off the
Ecotec E3000 and turn it back on.If
W12 occurs again, please let the
Ecotec E3000 sit in idle (with thepumps running) for about 30 min.

W14

Filter service interval expired!

Time since last filter change longer than
set interval

Please replace sniffer tip filter! (seeSection 8.6)

W16

TMP service interval expired!

More than three years since last TMP
maintenance

Please replace lubricant reservoir!
(see Section 8.4)

W17

Fore pump service interval expired!

> 10,000 operating hours since last forepump service

Replace membrane of diaphragm
pump!*W18

Air filter service interval expired!

> 10,000 operating hours since last main
air filter service

Clean or replace main air filter!

Ambient temperature too highCool down environment, place
Ecotec E3000 in cooler area.

Ventilation failure

Check if fans on both side of main
unit are running (check for air flow
through inlets on both side of main
unit housing)

Air filter dirty

Clean or replace main air filter

Temperature at electronic unit is toohigh (>60°)

See Section 7.2
E22

TMP frequency too low!

Frequency converter faulty
Tubro melecular pump faulty

Call nearest INFICON service
representative!

E23

TMP frequency too high!

Frequency converter faulty

Call nearest INFICON service
representative!

Turbo molecular pump faulty
24V for the ext. control unit too low

For Ecotec E3000RC only:
Fuse on the RC-driver board blown

Replace fuse on RC-driver board!*
kina22e chapter 6.fm

W24(1206)E20

See Section 7.2

6-2

Ecotec E3000 Messages

technical handbook

Error no.

Plain text message

Possible reason

Recommendation

E25

Remove sniffer from CAL port

Sniffer inserted in calibration port during
start-upor
sniffer needs to be removed during
internal calibration process

Remove sniffer from calibration portof ECO-Check!

Light barrier of ECO-Check dirty

Blow out with fresh air and / or clean
with cotton swab!

CPU-board has been replaced

Please enter date and time!

W28

E30

Real time clock reset! Please enter
date and time!

Sensitivity too low

See Section 4.4.5
Battery on CPU-board faulty

Replace CPU-board*

Argon signal too low

Check if fresh air is provided tosniffer line
Please recalibrate the Ecotec E3000

W31

Factor K1 out of range!

Interfering gases other thancyclopentane or isopentane (e.g.
alcohols) detected

Recalibrate IGS! (see Section 8.2)

W34

Flow has changed!

Flow has changed by more than 30%
since last calibration (warning will
disappear if change drops below 20%
again).

Recalibrate the Ecotec E3000(See Section 3.5) or replace sniffer
line filters!

W35

Flow through capillary is too low

Actual flow is lower than lower flow limits(In LOW FLOW mode)
Filter in sniffer line blocked

Replace sniffer tip filter
See Section 8.6

Capillary blocked

Replace filters of sniffer line andrecalibrate! (felt filter, capillary filter
and / or filter pad in SL3000XL
sniffer line and recalibrate) See
Section 8.6
or
Replace probe cable*

Filter in main unit blocked

Replace internal filter*

Lower flow limit setting too highDecrease lower flow limit
See Section 4.4.1
E36

Capillary broken (>2 s)

Actual flow is higher than upper flow
limits for more than 2 s(1206)

Capillary broken or leaky

Replace sniffer line and recalibrate!
Or: Replace probe cable* andrecalibrate!
Increase upper flow limit (seeSection 4.5.1

Upper pressure limit setting too low

Press OK to restart the Ecotec
E3000
E37

Capillary broken (>10 s)

Actual flow is higher than upper flow
limits for more than 10 s, emission will beswitched off to protect filaments

kina22e chapter 6.fm

Capillary broken or leaky
Replace sniffer line and recalibrate!
Or: Replace probe cable* andrecalibrate!
Upper pressure limit setting too low

Increase upper flow limit (seeSection 4.5.1)

Ecotec E3000 Messages

6-3

Plain text message

Possible reason

E38

Capillary broken (>60 s)

Actual flow is higher than upper flow
limits for more than 60 s, pumps will beswitched off to protect filaments
Capillary broken or leaky

Upper pressure limit setting too low

Recommendation

Replace sniffer line and recalibrate!
Or: Replace probe cable* andrecalibrate!
Increase upper flow limit (seeSection 4.5.1)
Press OK to restart the Ecotec
E3000

E39

No emission!

Start emission failed on both filaments
during start-up!

technical handbook

Error no.

After extended shutsown times thiserror may occur during the first
10 min after power on
Please acknowledge the error andstartup again automatically.
If problem persists, call nearest
INFICON service representative.

E40

No emission!

Emission failed during operation

After extended shutdown times thiserror may occur during the first 10
min after power on.
Please acknowledge the error andstartup again automatically.
If problem persists, call nearest
INFICON service representative.

E41

No communication with Transpector!

Software cannot establish
communication with Transpector

Check cable connection between
Transpector and CPU-board!*
Call nearest INFICON service
representative!

Air filter dirty
Ambient temperature too highAmbient temperature too low

Replace main air filter (see Section
8.3.)
Check ambient temperature

E43

Transpector limit exceeded!

Refer to Transpector internal data

Call nearest INFICON service
representative!

E44

Transpector communication error!

Refer to Transpector internal data

Call nearest INFICON service
representative!

E45

Transpector hardware error!

Refer to Transpector internal data

Call nearest INFICON service
representative!

E46

Transpector hardware warning!

Refer to Transpector internal data

Call nearest INFICON service
representative!

E47

Transpector over-pressure!

After extended shutdown times this error
may occur during the first 10 min after
power on.

Please acknowledge the error andthe Ecotec E3000 will startup again
automatically.

This may also occur if sniffer line has
been disconnected for extended times!

Reconnect sniffer line andacknowledge error, Ecotec E3000
will startup again automatically.

After extended shutdown times this error
may occur during the first 10 min after
power on.

Please acknowledge the error andthe Ecotec E3000 will startup again
automatically.

This may also occur if sniffer line has
been disconnected for extended times!

Reconnect sniffer line andacknowledge error, Ecotec 3000 will
startup again automatically.

E48

6-4

Transpector no emission!

Ecotec E3000 Messages(1206)

Transpector temperature > 70°C or <0°C!

kina22e chapter 6.fm

E42

technical handbook

Error no.

Plain text message

Possible reason

Recommendation

W49

No emission with first filament!

Start emission failed with first filament !

Switch to 4.8

E50

Unkown TC-Error

Failure of the turbo electronic drive

Call nearest INFICON service
representative!

E51

No communication with turbo controller

Software cannot establish
communication with controller of TMP

Call nearest INFICON service
representative!

W59

EEPROM parameter queue overflow!

May occur if software “update” to older
version is performed

Restart the Ecotec 3000, if problem
persists, call nearest INFICON
service representative!

W60

All EEPROM parameter lost! Pleasecheck your settings!

New EEPROM has been installed,
EEPROM on motherboard is virgin

All settings in software menu arereset to default! Please enter yoursettings again!

If message comes up repeatedly during
start-up, EEPROM on motherboard isfaultyReplace EEPROM*

Software update performed and newparameters have been introduced

Acknowledge warning

W61

EEPROM parameter initialized!

Newly introduced parameters are listed
below warning

W62

EEPROM parameter lost!

If message comes up repeatedly during
start-up, EEPROM on motherboard isfaultyReplace EEPROM*

Parameter has been modified duringsoftware update and reset to default
value

Check setting of modified
parameters in corresponding
software menu and set to desired
value!

Affected parameters are listed below
warning

W63

TSP parameter mismatch!

If message comes up repeatedly during
start-up, EEPROM on motherboard isfaultyReplace EEPROM*

TSP replaced or SW updated

Please check data and restore!*

Non volatile memory of TSP faulty

Call nearest INFICON service
representative!

EEPROM on motherboard faulty
W64

There are outstanding warnings!

Acknowledged but still valid warnings will
be repeated every 2 hrs or on each new
power onPlease double-check the warnings!

W66

ECO-Check virgin!

New ECO-Check reference leak installedin main unit

Please enter serial number andcode.

kina22e chapter 6.fm

(1206)

See Section 4.7, Replace ECOCheck
W67

ECO-Check will be expired at
DD.MM.YYYY

Warning for pending expiration will be
issued starting three months before
actual expiration

Please order new ECO-Check gas
reservoir! (cat. no. 521-010)

W68

ECO-Check expired!

ECO-Check has been used for morethan 1 year or has been manufactured
more than 2 years ago.

Please replace ECO-Check gas
reservoir!

EEPROM in ECO-Check is empty or
faultyReplace ECO-Check!

W70

All EEPROM parameter of ECO-Checklost!

See Section 8.8

Ecotec E3000 Messages

6-5

Plain text message

Possible reason

Recommendation

W71

No communication with ECO-Check!

No or defective electrical connection
between ECO-Check and main unit

Check connection of ECO-Check
with main unit
If problem persists, call nearest
INFICON service repesentative!

ECO-Check not installed in main unit

Install ECO-Check!

No ECO-Check available

Disable ECO-Check in software
menu

W72

No communication with sniffer!

No or defective electrical connection
between sniffer line and main unit

Check connection of sniffer line withmain unit (disconnect andreconnect, if possible, try different
sniffer line).
If problem persists, call nearest
INFICON service

E73

Wrong sniffer line!

SL3000XL (for Ecotec E3000XL)
connected accidetially!

Connect correct sniffer line!

W77

Calibration factor has changed!

During proof function only: Calibration
detected to have changed by more than
15% since last calibration

Please recalibrate the Ecotec
E3000!

W78

Signal difference between calibrated
leak and air too small!

Calibrated leak too small / empty duringcalibration or proof

Check leak rate of test leak or use
leak with higher leak rate

Background too high during calibration

Check helium background by
disabling the ZERO function (keepZERO button pressed for more than
2 sec), provide fresh air to clean up
backgroundNot enough time expired for air signal tostabilized (acknowledged too early)

Repeat calibration, allow sufficient
time for air signal to stabilize!

Invalid factor determined drring IGS
calibration

Repeat IGS calibration! (see Section
8.2)

W79

Factor out of range!

technical handbook

Error no.

If problem persists, call nearest
INFICON service representative!
W80

Switched to other filament!

Ecotec E3000 was switched to otherfilament without recalibration

W81

Calibration factor too low!

Calibration factor determined to be < 0.1
during internal calibration or > 0.01
during external calibration
Leak rate of test leak is incorrect(especially during external calibration)

Baseline Transpector not foundCalibration factor during calibration
determined to be > 10 or > 99.9 duringexternal calibration
Leak rate of test leak is incorrect(especially during external calibration)

Check correct setting of test leakvalue! (see Section 3.5.3)

Test leak not sniffed properly / not longenoughRepeat calibration, sniff test leakproperly and for sufficient time

Severe Transpector problem

Call nearest INFICON service
representative!
kina22e chapter 6.fm

E83

Calibration factor too high!

Check correct setting of test leakvalue! (see Section 3.5.3)(1206)

W82

Please recalibrate the Ecotec
E3000!

6-6

Ecotec E3000 Messages

technical handbook

Error no.

Plain text message

Possible reason

E84

Test leak signal too small

Issued during calibration

Recommendation

Test leak faulty

Recalibrate with different test leakSensor sensitivity too low

Call nearest INFICON service
representative!
Replace flow divider*Isufficient gas flow to sensor, flow divider
clogged
W85

Problem with peakfind

Only during calibration:
Problem with peak finding of Transpector

Perform proof function (see Section
3.5.1)!
If proof is okay, acknowledge, butschedule service visit!
If proof function is not okay, callnearest INFICON service
representative!

W86

Internal Calibration not possible

Not in measure mode when calibration is
attempted

W87

Not supported gas in ECO-Check!

Occurs only during internal calibration or
proof function
EEPROM in ECO-Check notprogrammed

Replace complete ECO-Check

E90

E001: TMP excess rotation speed

Rotation speed of TMP too highCall nearest INFICON service
representative!

E91

E002: Power pack unit error

Power pack output voltage faulty

Call nearest INFICON service
representative!

E92

E006: Start-up time error

Free running of the turbo pump restricted

Call nearest INFICON service
representative!

(1206)

Fore-vacuum pressure too highkina22e chapter 6.fm

Wait until Ecotec E3000 entersmeasurement mode

E93

E008: Connection TC and pump

Connection between TC and pump faulty

Call nearest INFICON service
representative!

E94

E015: Error in TC controller

Reset the controller with mains ON/
OFF with the pump at standstill(f=0Hz)*Call nearest INFICON service
representative!

E95

E021: Incorrect pump identification
resistance

Incorrect pump identification resistanceCall nearest INFICON service
representative!

E96

E025: Error in temperature monitoringTC

Reset the controller with mains ON/
OFF with the pump at standstill(f=0Hz)Call nearest INFICON service
representative!

E97

E026: Error of the temperature sensor
inside the TC

Reset the controller with mains ON/
OFF with the pump at standstill(f=0Hz)Call nearest INFICON service
representative!

E98

E037: Error in the motor stages orcontrol

Error in the motor stages or control

Call nearest INFICON service
representative!

E99

F007: Mains power failure

Mains power failure operations voltage
has failed

Call nearest INFICON service
representative!

Operations voltage has failed* only to be performed by INFICON-authorized service personnel

Ecotec E3000 Messages

6-7

6-8

Ecotec E3000 Messages

kina22e chapter 6.fm

(1206)

technical handbook

Detecting Specific Gases

6.1

R134a / Cyclopentane

technical handbook

6

When detecting R134a in presence of cyclopentane (foaming agent) R134a should
be detected on the alternative mass position 83 to avoid false alarms due to crosssensitivity with the cyclopentane.
Please refer to section 4.4.6 for how to select an alternative mass position.

6.2

R134a / R245fa
When detecting R134a in presence of R245fa (foaming agent) R134a should be
detected on the alternative mass position 83 to avoid false alarms due to crosssensitivity with the R245fa.
Please refer to section 4.4.6 for how to select an alternative mass position.

6.3

R600a / Cyclopentane / Isopentane
When detecting R600a in the presence of cyclopentane and / or isopentane (foaming
agent), R600a should be set to "IGS" as the mass position.
Please refer to Section 4.4.7 for how to activate the IGS mode.

6.4

Helium(1206)

When detecting helium the response time of the Ecotec E3000 will be longer than forrefrigerants. Please allow for the following minimum measuring times when detecting
helium:Sniffer line

Min. measuring time

3m

2.2 s

5m

2.5 s

10 m

3.3 s

15 m

4.5 s

The smallest detectable leak rate for helium will be 1 * 10-6 mbarl/s (higher than forrefrigerants).

kina22e chapter 5.fm

When detecting helium, a PRO-Check reference leak (cat. no. 521-001) may beconnected to the Ecotec E3000 remotely and used for internal calibration of helium.
When working with helium (diluted), the leak rate may also be displayed as gas
equivalent leak rate. See Section 4.4.3 for details.

Detecting Specific Gases

5-1

Hydrogen / Forming gas
When detecting hydrogen (as contained in forming gas) the response time of the
Ecotec E3000 will be longer than for refrigerants.
Please allow for the following minimum measuring times when detecting hydrogen /forming gas.
When working with hydrogen (forming gas), the leak rate may also be displayed asgas equivalent leak rate. See Section 4.4.3 for details.
Sniffer line

Min. measuring time

3m

2.7 s

5m

3.0 s

10 m

3.8 s

15 m

5.0 s

technical handbook

6.5

When detecting hydrogen the warm-up time before the first calibration should be
extended to 1 hour.
The smallest detectable leak rate for hydrogen will be 1 * 10-6 mbarl/s (higher thanfor refrigerants).
When detecting hydrogen / forming gas, a ECO-Check reference leak (cat. no. 521001) may be connected to the Ecotec E3000 remotely and used for internal
calibration of hydrogen (forming gas).

6.6

MethanNotice:The setting for methane is commonly used for the detection of leaks ofnatural gas which mainly consists of methane.

Methane cannot be calibrated with the built-in ECO-Check reference leak asmethane can only be detected on mass 15 (which is outside the range of 40 to 105
which is allowed for internal calibration).
A test leak with a leak rate of > 14 g/a is required for external calibration of the Ecotec
E3000.

kina22e chapter 5.fm

(1206)An external test leak “TL4-6 for methane” is available from INFICON as part no.
12249 for this purpose.

5-2

Detecting Specific Gases

Technical Handbook

7

Equipment Connections
The Ecotec E3000 is equipped with three electrical control connectors. The electricalconnections (head phone, I/O port and RS232) are located on the rear of the Ecotec
E3000 directly next to the socket for the mains cable.

7.1

I/O Port (Control Inputs and Outputs)
Warning
For all contacts of the I/O Port a maximum voltage of 60 V DC or 25 V AC must not
be exceeded or reached to ground or ground equipment conductors.
According to the type of in- or outputs lower voltages had to be accepted. For this,please refer to the information given in the responding chapters.
Through this connection some functions of the Ecotec E3000 can be controlled
externally or measurement data or the status of the Ecotec E3000 may be
communicated to external equipment.

kina22e chapter 7.fm

(1206)

Through relay change over contacts the trigger levels as well as the operating mode
(Ready) of the Ecotec E3000 may be monitored.

Fig. 7-1 Default Pin Assignment

Equipment Connections

7-1

7.1.1

Ground connectors

7.1.2

24V Output
Pin 6 is a +24 V common output for supplying the PLC inputs and outputs, internallyprotected with fuse F4.

7.1.3

Technical Handbook

Pin 2, 3, 18, 19 and 21 are ground connectors of the control voltages.

PLC Inputs
These inputs can be used to control the Ecotec E3000 via a programmable logic
control (PLC).

Caution
Permissible maximum input voltage 28 V.

Technical data
24V nominal input
Low level: 0 …7 V
High level: 13 … 28 V

Pin

Default Command

7

Sleep

8

Not used

9

Gas a

13

Gas b

20

Zero

25

Gas select(1206)

Pin assignment (default)

Sleep
Change from LOW to HIGH to activate SLEEP function.
Change from HIGH to LOW to deactivate SLEEP function (wake up).

7-2

Equipment Connections

kina22e chapter 7.fm

All PLC inputs can be defined by the user from a list of commands. The commands
can be selected in the SETTINGS / INTERFACES / SELECT PLC INPUTS submenu. For
details on this submenu please refer to Section .

Gas select, gas a, gas b

Technical Handbook

Through the control inputs GAS (pin 9, 13 and 25 of the 25 way Sub-D connector) it
is possible to select a gas loaded in the active gas memory (one gas out of four). The
Ecotec E3000 will then operate in the single gas mode.
With an edge triggered signal from LOW to HIGH at Pin 25, the selected gas at Pin 13
and 9 becomes valid.

7.1.4

Pin 25

Pin 13Pin 9

Function

0xx

Gas selecting disabled

1

0

0

1st gas is selected

1

0

1

2nd gas is selected

1

1

0

3rd gas is selected

1

1

1

4th gas is selected

PLC Outputs
These outputs can be used to monitor the Ecotec E3000 via a programmable logic
control (PLC).
PLC Outputs are designed as an „Open Collector Output“ or a relay output. Pleaserefer to the example given below for an open collector output „Error“.
I/O Port (open collector output)

24 V

6

10 K 

17(1206)

Error active = 0 Volt
Error inactive = 24 Volt

Fig. 7-2 Circuit for open collector output “Error”

kina22e chapter 7.fm

Technical data

Caution
Permissible max. voltage and current for open collector outputs are: 28 V; 50 mA.

Equipment Connections

7-3

Open collector output

Pin assignment (default)
Pin

Default Command

4

Ready

5

not used

16

Leak

17

Error

Technical Handbook

Active = low

All PLC outputs can be defined by the user from a list of commands. The commands
can be selected in the SETTINGS / INTERFACES / SELECT PLC OUTPUTS
submenu.
For details on this submenu please refer to Section 4.6.6.
Ready
Signal is LOW as long as the Ecotec E3000 is ready for measurements.
Leak
Signal is LOW if the preset trigger level is exceeded
Error
Signal is LOW if a warning or error message is active.

7.1.4.1

Relay outputs

CautionMaximum load rating is 60 V DC / 25 V AC and 1 A per relay (resistive load).

(1206)

Technical data

Relay

kina22e chapter 7.fm

Active = Normally open contact (NO) closed

7-4

Equipment Connections

Technical Handbook

Pin assignment (default)
PinType of contact

Relay Output (default)

10

Currentless closed (NC)

Leak

22

Common23

Currentless open(NO)24Currentless closed (NC)11

Common12

Currentless open (NO)Ready

All PLC outputs can be defined by the user from a list of commands. The commands
can be selected in the SETTINGS / INTERFACES / SELECT PLC OUTPUTS
submenu. For details on this submenu please refer to Section 4.6.6.
Leak
If the preset trigger level is exceeded, relay contact NO will close and the relay
contact NC will open respectively.

Ready
As long as the Ecotec E3000 is ready for measurements, the relay contact NO isclosed and the relay contact NC is open respectively..

7.1.4.2

Recorder Outputs
Technical data
Analogue output
0 … 10 V
max. 1mA(1206)

Pin assignment
Pin

Command1

Leak rate, in linear or logarithmic scale

14

Selected gas number

kina22e chapter 7.fm

For details please refer to section 4.6.2 (Recorder outputs).

Equipment Connections

7-5

How to perform a calibration
An external calibration may be performed via the PLC inputs and outputs. For thispurpose, one of the inputs needs to be configured to "CAL", another needs to be set
to "CAL AIR" (for how to select PLC inputs see section 4.6.4). The external
calibration is always performed for the enabled gas with the highest gas no. The test
leak rate used is the test leak rate which has been used for the last external
calibration performed.

Technical Handbook

7.1.5

Leak rate
Cal (Input)

Ready (Output)

Cal stable (Output)
Measurement
heliumMeasurement
airFig. 7-3
A calibration process is started by setting the CALIBRATION input to HIGH after thesniffer probe tip has been placed in front of a test leak. The READY signal will go to
HIGH after the calibration process has started.
If a calibration is started within the first 20 min after power on a warning isissued. The ERROR output signal will go to LOW and the READY signal will go
to HIGH (not ready). In this case, a calibration will not be started until the
CLEAR ERROR input signal is set to HIGH (calibration will be started
afterwards). Alternatively the calibration may be aborted by setting the
CALIBRATION ABORT input signal to HIGH.

When the calibration process has been started the Ecotec E3000 sets the
CALIBRATION STABLE output signal to LOW after the signal had enough time to stabilize.
The sniffer probe tip then needs to be moved away from the test leak and the
CALIBRATION input needs to be set back to LOW afterwards.

(1206)

Notice:In case of an error during calibration, the READY output signal will remain HIGH until
the error is erased by the CLEAR ERROR input signal. If ABORT is sent during acalibration before the last edge of the CALIBRATION signal, the calibration process will
be aborted.

7-6

Equipment Connections

kina22e chapter 7.fm

The CALIBRATION STABLE output signal stays LOW and is set back to HIGH when the
background signal also had enough time to stabilize. At this time the calibration will
be completed, the results of the calibration process will be shown on the main display
for 3 seconds. After that the main display will go back into measurement mode. The
READY output signal will go back to LOW at that time.

7.2

RS232 interface

For how to set-up the RS232 interface please refer to Section 4.6.
For a detailed description of the RS232 interface and its commands please refer tothe “Ecotec E3000 Interface Description” (kins26e1)

kina22e chapter 7.fm

(1206)

Technical Handbook

The RS232 interface can be used for external control of the Ecotec E3000 but also
for simple export of data describing testing results.

Equipment Connections

7-7

MaintenanceWarning
For all maintenance on the Ecotec E3000, the main power must be disconnected
first.

8.1

technical handbook

8

Maintenance schedule
Required tools•

2 screw drivers, size 2•

1 ring spanner wrench, 19 mm (delivered with Ecotec E3000)•

8 mm hexagonal screw driver (delivered with Ecotec E3000).
Sub

Material

Part no.

Operation hours Repair
level2000 24.000

Assembly

Description

Check sinter filter andreplace if necessary

Sniffer tip

Sinter Filter for
Sniffertip SL3xx,
SL3000-x (5 pcs.)

200 03 500

X

Replace if W35 „Flow too
Low“

Sniffer tip

Felt for Capillary Filter SL3xx,
SL3000-x (50pcs.)

200 001 116

Check internal filter andreplace if necessary

Main Unit

Internal Filter (6 pcs.)

200 03 679

XII

Turbo pump
SplitFlow 50

Main Unit

Operating Fluid Reservoir

200 003 801

1, 2

II

Replace diaphragm

Diaphragm Pump Wearing parts kit for
MVP015
diaphragm pump

200 03 504

X

III

X

I

I

I

Bearings

III

Clean or replace the air filter Main Unitat the bottom of the chassis

Air Filter ECOTEC E3000(104x15 mm, 5 pcs.)

200 001 552

Replace filament (only on
failure)Spare Cathode forTranspector

200 001 545

Replacement gas reservoir

531-010Main Unit

Replace gas reservoir after 2 ECO-Check
years

III
1, 3

(1206)

Required maintenance•I

Repair level

I

Customer•II

Repair level

II

Customer with technical training from INFICON•

III

Repair level

III

INFICON service engineer

1 To be replaced every 3 years.
2 Date printed on package is latest installation date.
3 Maximum shelf life: 1 year.

8-1

Maintenancekina22e chapter 8.fm

Key for Maintenance Schedule:

8.2

Adjusting the IGS function

technical handbook(only in ADVANCED user mode)If you are using the IGS function for suppressing false alarms from Cyclopentane or
Isopentane as foaming agent in combination with R600a as the refrigerant, thisfunction may need an adjustment (calibration) for the two interfering gases
Cyclopentane and Isopentane if you observe an increasing number of false alarms.
For performing this specific adjustment procedure, the "Calibration kit for IGS Mode"(cat.-No. 531-003) is needed. The kit consists of two simply gas leaks for
Cyclopentane and Isopentane.
Notice:For performing the adjustment routine, the IGS mode needs to be enabled.
For details on how to enable the IGS mode see Section 3.6.3.7.

To start the adjustment routine, in measurement mode press the CAL button on theright side of the display (like starting an external calibration).
In the opening submenu, you will find an "adjust IGS" button on the left side of thedisplay.
The Ecotec E3000 will ask to sniff air first and will then ask for the two interferinggases to be provided to the sniffer tip. If no gas is provided to the sniffer line, themessage "no gas" will be displayed.
Notice:The Ecotec E3000 should detect which gas is currently provided to thesniffer line automatically. In cases, where the wrong gas is detected thegas type will start to blink. In this case, please verify that you are reallyproviding the correct gas.

kina22e chapter 8.fm

(1206)A results screen will be displayed at the end of the adjustment routine.
Please confirm the results with "ok".

Maintenance

8-2

Exchanging the air filter
Caution
The air filter should be checked for contamination at least every 6 months andshould be definitely exchanged after 2 years.

technical handbook

8.3

Warning
Before exchanging the filter, the Ecotec E3000 must be disconnected from power.
To exchange the air filter, place the Ecotec E3000 on its front-side or position it on
the edge of a sturdy bench.
If placing it on the edge of a bench, please pay attention to its center of gravity. If
placing it on its front-side, please remove the sniffer line and the built-in ECO-Check
first.
Notice:To prevent scratching of the front-cover, it is recommended to use a softbase.

(1206)

1 The fastener for the air filter is on the bottom of the Ecotec E3000.

2 Screw out the fastener screw.
3 Extract the air filter.

8-3

Maintenancekina22e chapter 8.fm

Fig. 8-1 Fastener for the air filter on the bottom of the Ecotec E3000

technical handbook

Fig. 8-2 Dismounting of the air filter

4 Depending on the contamination the air filter should be cleaned or replaced asnecessary.

(1206)

5 Slide in new (cleaned) air filter until fully in contact with dead stop.

Fig. 8-3 Inserting the air filter

kina22e chapter 8.fm

6 Close air filter fastener.
7 From the main menu go to HISTORY & MAINTENANCE / CONFIRM MAINTENANCE andconfirm with the appropriate button on the right side of the display that the air filter
has been replaced / cleaned. The actual date and time as well as the actual numberof operating hours will be saved and a reminder to perform this maintenance task
again will be issued after another 10,000 operating hours.
Notice:The Ecotec E3000 must be set to ADVANCED mode for confirming
maintenance tasks.

Maintenance

8-4

Replacing the Operation Fluid Reservoir
Under normal operating conditions the operation fluid reservoir needs to beexchanged at least once a year. Under extreme stress or dirty environment, pleasecontact your INFICON Service representative for special recommendations.
Notice:The operation fluid reservoir has a limited shelf life. Please order only whenneeded.

technical handbook

8.4

Warning
Before exchanging the operation fluid reservoir the Ecotec E3000 must be
disconnected from power.

CautionThe operation fluid reservoir may contain toxic substances from the pumped media.
Please dispose of operation fluid reservoir as required by local regulations. A Safety
Data sheet for the operation fluid is available on request.

1 Switch off the Ecotec E3000 and wait at least 5 minutes until the turbo molecularpump has reached atmoshperic pressure and has cooled down.

2 To exchange the operation fluid reservoir, place the Ecotec E3000 on its front-sideor position it on the edge of a sturdy bench.
If placing it on the edge of a bench, please pay attention to its center of gravity.
If placing it on its front-side, please remove the sniffer line and the built-in ECOCheck first.
To prevent scratching of the front-cover, it is recommended to use a soft base.

3 Open bottom lid with 19 mm ring spanner wrench and lift out operation fluid reservoir

kina22e chapter 8.fm

(1206)

using two small screw drivers (see Fig. 8-6).

8-5

Maintenancetechnical handbook

Fig. 8-4 Screw out the end cover

Lift out the operation fluid reservoir(1206)

4 Using tweezers, pull out Porex rods ( 8 pieces)

Fig. 8-5 Removing the operation fluid reservoir

kina22e chapter 8.fm

Fig. 8-5
Pos.

Description

40

Operation Fluid Reservoir

40a

Porex rod

5 Using tweezers, insert Porex rods ( 8 pieces)

Maintenance8-6

technical handbook

6 Insert new operation fluid reservoir into the pump up to the O-Ring (see Fig. 8-6).

Fig. 8-6 O-Ring of operation fluid reservoir

Caution
Do not completely push in the operation fluid reservoir. The operation fluid reservoir
is correctly positioned by the cover after screwing it in.

7 Re-assemble bottom lid. Make sure that the O-ring remains in the correct position,as otherwise large leaks can occur.
Notice:The bottom lid will align the operation fluid reservoir to the correct axial
position.

8 From the main menu go to HISTORY & MAINTENANCE / CONFIRM MAINTENANCE and

The Ecotec E3000 must be set to ADVANCED mode for confirming
maintenance tasks.

kina22e chapter 8.fm

Notice:(1206)

confirm with the appropriate button on the right side of the display that the operation
fluid reservoir has been replaced / cleaned.
The actual date and time as well as the actual number of operating hours will besaved and a reminder for maintenance will be issued again after 3 years.

8-7

Maintenancetechnical handbook

8.5

Exchanging the mains fuses
Warning
Before exchanging the fuses you must disconnect the mains cord.
Only fuses of the specified type and rating are to be used as replacements.
Use a screw driver to fold out the lid of the mains socket from the right (the mains
switch is not affected by this).
The fuses can be removed by pulling out the drawers which are marked by thearrows. On re-inserting these, make sure that the arrows point upwards.
The two fuses must be replaced by two fuses of the same rating. The required mains
fuses are available as cat.-no. 200 000 914.
After having exchanged the fuse(s) firmly reclose the lid of the mains socket.
Re-connect the mains cord to the Ecotec E3000 and switch on the Ecotec E3000.

kina22e chapter 8.fm

(1206)

Fig. 8-7 Replacing the mains fuse

Maintenance

8-8

8.6

Replacing filters in the sniffer line

Clogging of the sniffer probe may be due to:

8.6.1

•

Clogging of capillary filter: see Section 8.6.1•

Clogging of sinter filter: see Section 8.6.3•

Clogging of sniffer probe capillary•

Damage of sniffer tip•

Clogging / damage of sniffer line

technical handbook

If the sniffer probe is clogged, a warning “Flow through capillary too low” (warning 35)
will be issued.

Replacing the felt discs of the capillary filter

Caution
The Ecotec E3000 must be recalibrated after any maintenance of the sniffer tip!

Fig. 8-8 Screwing off capillary filter(1206)

1 Switch off the Ecotec E3000.

kina22e chapter 8.fm

2 Unscrew capillary filter, push out old filter pads from the back side.

8-9

Maintenancetechnical handbook

Fig. 8-9 Pushing out filter pads

Fig. 8-10 old and new filter pads

3 Push in new filter pads.

(1206)

Notice:The metal grid is not included with the spare filter pads. Please clean themetal grid carefully and use it again.

4 Switch on the Ecotec E3000.
5 Hold finger against the capillary filter:
You should be able to feel the flow.

6 If warning “Flow through capillary too low” remains, replace the sinter filter (seeSection 8.3)

kina22e chapter 8.fm

7 From the main menu go to HISTORY & MAINTENANCE / CONFIRM MAINTENANCE /SNIFFER TIP FILTER and confirm with the ok button on the right side of the display thatthe sniffer tip filter has been replaced. The actual date and time as well as the actual
number of operating hours will be saved and a reminder for maintenance will be
issued again after the preset number of hours. For details see Chapter 4.7.
Notice:The Ecotec E3000 must be set to ADVANCED mode for confirming
maintenance tasks.

Maintenance

8-10

Replacing the felt discs (with water protection tip)
1
2
3
4
5
6

Switch off Ecotec E3000!
Screw off water protection tip!
Push out filter pads and metal grid from the back side.
Re-install metal grid at the bottom of water protection tip.
Push in two new filter pads (all the way to the bottom of the water protection tip).
Switch on Ecotec E3000
Notice:technical handbook

8.6.2

If the flow has changed by more than 30%, a re-calibration of the Ecotec
E3000 will be required and a corresponding warning will be issued by thesoftware.

7 From the main menu go to HISTORY & MAINTENANCE / CONFIRM MAINTENANCE /SNIFFER TIP FILTER and confirm with the ok button on the right side of the display thatthe sniffer tip filter has been replaced.
The actual date and time as well as the actual number of operating hours will besaved and a reminder for maintenance will be issued again after the preset numberof hours. For details see Chapter 4.7.

8 Please recalibrate the Ecotec E3000 for most accurate display of leak rate.

8.6.3

Checking / replacing the sinter filter
Notice:If the flow has changed by more than 30%, a re-calibration of the Ecotec
E3000 will be required and a corresponding warning will be issued by thesoftware.

Fig. 8-11 Taking off the sniffer tip

8-11

Maintenancekina22e chapter 8.fm

(1206)

1 Switch off the Ecotec E3000.
2 Remove the two Phillips screws and take off the sniffer tip.

technical handbook

3 Remove the sinter filter with the o-ring.

Fig. 8-12 Sinter filter

4
5
6
7
8

Visually check the filter for contamination.
Install a new sinter filter with o-ring at the bottom of the filter tip.
Reinstall the sniffer tip.
Switch on the Ecotec E3000.
Hold finger against the capillary filter:
You should be able to feel the resulting vacuum.

9 If the warning “Flow through capillary too low” remains after releasing the finger fromthe capillary filter, replace the sniffer tip first.
If this does not cure the problem, the capillary in the sniffer line is clogged and thecomplete sniffer line needs to be replaced.

10 Please recalibrate the Ecotec E3000 for most accurate display of leak rate.

8.7

Switching the capillary filter
At the top of the sniffer tip two different capillary filters can be mounted.

2(1206)

1

3

kina22e chapter 8.fm

Fig. 8-13
Pos.

Description

Pos. Description

1

Taper Gasket (can be black or white)

3

2

Metal capillary filter

Plastic capillary filter

Maintenance

8-12

Switching from metal to plastic capillary filter
When you switch from the metal capillary filter to the plastic capillary filter you needto remove the taper gasket. The plastic capillary filter will not fit with the taper gasket
installed.

1 Remove the two Philips screws in the flange of the sniffer tip and remove sniffer tip.
2 Take a small pin or needle (about 0.5 mm) and push the steel capillary out off the tipfrom the top.

technical handbook

8.7.1(1206)

Fig. 8-14 Pushing out the steel capillarykina22e chapter 8.fm

Fig. 8-15 Capillary sticking out of sniffer tip flange

8-13

Maintenance

The capillary may be removed in that way for the following sniffer tips:

technical handbook

cat. no.

length122 09FT600

600 mmflexible

122 13

ST312

120 mmrigid

122 14

FT312

120 mmflexible

122 15

ST385

385 mmrigid

122 16

FT385

385 mmflexible

122 18

FT200

200 mmrigid

122 66

FT250

250 mmflexible

122 72ST500

500 mm

45° angled

3 Take out the steel capillary and remove the taper gasket at the top of the sniffer tip.
Notice:

The capillary can be cleaned with compressed air or a thin steel wire.

4 Reinsert the steel capillary and reinstall the sniffer tip.
5 Screw the plastic capillary filter onto the sniffer tip.
6 Please recalibrate the Ecotec E3000 for most accurate display of leak rate.

8.7.2

Switching from plastic to metal capillary filter
1 Unscrew the plastic capillary filter.
2 Insert taper gasket (Fig. Fig. 8-14/1)
Notice:When you switch from the plastic capillary filter to the metal capillary filter,
do not forget to re-install the taper gasket as otherwise the sniffer line willbe leaky.

3 Screw in metal capillary filter at the end of the sniffer tip.
4 Please recalibrate the Ecotec E3000 for most accurate display of leak rate.

(1206)

8.8

Replacing the gas reservoir of the
ECO-Check
Notice:Please take off the lid from the new gas reservoir 48 hours before
installation. Due to accumulation of gas in the membrane during storage,
the leak rate will be higher than certified right after opening. Do not use the
new gas reservoir for calibration during this time.

1 Pull out the ECO-Check. The ECO-Check reference leak is fixed with magnetic

kina22e chapter 8.fm

holders and can be pulled out easily.

Maintenance

8-14

technical handbook

Fig. 8-16 Removing the ECO-Check reference leak from the main unit anddismounted

2 Screw off the gas reservoir counter clockwise, use hex nut key if necessary.

CautionInside of the holder is a glass tube and one O-ring which protects the photocell
against dirt (Fig. 8-18,1). Pay attention to not loose or break this glass tube.
If the glass tube is dirty, please clean it carefully.

(1206)

Notice:Fig. 8-17 O-Ring

kina22e chapter 8.fm

3 Screw in the new gas reservoir.

8-15

Maintenancetechnical handbook

Fig. 8-18 Installing the gas reservoir
Notice:Screw in the new reservoir with hex nut key only!

4 Re-install the ECO-Check in the Ecotec E3000.
The ECO-Check does not fit in the Ecotec E3000 completely. There is alittle gap between the front panel of the Ecotec E3000 and the ECO-Check.

(1206)

Notice:kina22e chapter 8.fm

Fig. 8-19 Gap between ECO-Check and front panel
On the certificate which is delivered with the replacement gas reservoir you will finda new serial number and a 12-digit-code containing the new leak rate and other leakspecific information. In the software menu please go to HISTORY & MAINTENANCE /REPLACE ECO-CHECK. In the opening sub-menu phase enter the new serial numberin the first line and the 12-digit-code in the second line and press okay.

Maintenance

8-16

The Ecotec E3000 must be set to ADVANCED user mode for confirming
maintenance tasks. (Go to SETTINGS / DISPLAY / USERMODE)

Notice:The ECO-Check reference leak must be installed in the Ecotec E3000
when pressing OK.
technical handbook

Notice:Fig. 8-20 Entry screen for replacing the ECO-Check
Entering the new leak relevant codes is important as otherwise an accurate
calibration with the internal test leak and traceability of the calibration
cannot be guaranteed.

Notice:

The empty container is not reusable and should be disposed off according
to national law.

kina22e chapter 8.fm

(1206)

Notice:8-17

MaintenanceMaintenance

8-18

kina22e chapter 8.fm

(1206)

technical handbook

The gas library
The operating software of the Ecotec E3000 contains a list of about 100 gases which
are relevant to the refrigerating industry.
These gases are stored in a ROM (read only memory) and from the list contained inthis memory gases and trigger levels may be selected through the corresponding
sub-menus.
For each gas a mass number (measurement position), a molecular mass, anormalization factor and a resolution is stored.
The data contained in the ROM can not be changed. In addition, the programprovides 40 unoccupied memory locations (user library RAM memory). Here the user
may save the data of gases the parameters of which he has defined himself (seeUser Library). He may also select any gases defined earlier.
The library of the Ecotec E3000 contains the following gases by default:
Notice:Gas designation

CCI3F

R11

CCI2F2R12

R12B1

Halon 1211

R13

CBIF3

R13B1

9-1

Annex

For each gas the default mass position is highlighted in bold.

Other Designations(max. 5 digits)

technical handbook

9.1

Meas. mass

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

101.0

137.4

7.0E7

103.0

137.4

7.0E7

85.0

120.9

5.9E7

87.0

120.9

5.9E7

50.0

120.9

5.9E7

85

165.4

5.6E-787

165.4

5.6E-7

69.0

104.5

7.0E7

85.0

104.5

3.5E8

69

149.0

3.5E7

129

149.0

3.5E7

131

149.0

3.5E7

148

149.0

3.5E7

150

149.0

3.5E7

(1206)

Annex

kina22e chapter 9.fm

9Gas designation

Other Designations(max. 5 digits)

technical handbook

R14

R21

R22

R23

R32

R41

CHCI2FCHCIF2

CHF3

CH2F2

CH3F

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

69.0

88.0

7.0E7

50.0

88.0

7.0E8

67.0

102.9

7.0E7

69.0

102.9

3.5E8

51.0

86.5

7.6E7

67.0

86.5

7.6E7

69.0

70.0

2.4E8

51.0

70.0

2.4E8

50.0

70.0

2.4E8

51.0

52.0

7.0E7

52.0

52.0

7.0E8

34.0

34.0

7.0E7

33.0

34.0

7.0E7

R50

CH4
Methane

15.0

16.0

7.0E7

R113

CCIF2CCI2F

101.0

187.4

7.0E7

151.0

187.4

7.0E7

85.0

170.9

7.0E7

135.0

170.9

7.0E7

85.0

154.5

7.0E7

119.0

154.5

7.0E7

69.0

138.0

7.0E7

119.0

138.0

7.0E7

83.0

152.9

7.0E7

85.0

152.9

7.0E7

67.0

136.5

7.0E7

51.0

136.5

7.0E7

R114

(1206)

R115

R116

R123
kina22e chapter 9.fm

CF4

Meas. mass

R124

CCIF2CCIF2

CCIF2CF3

C2F6

CHCIFCF3

CHCIFCF3

Annex

9-2

R125

CHF2CF3

CF3CH2F

R134a

CCI2FCH3

R141b

CCIF2CH3

R142b

R143a

CF3CH3

CHF2CH3

R152a

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

51.0

120.0

7.0E7

101.0

120.0

7.0E7

69.0

102.0

1.1E8

83.0

102.0

1.1E8

51.0

102.0

1.1E8

81.0

117.0

7.0E7

67.0

117.0

7.0E7

65.0

100.5

7.0E7

85.0

100.5

7.0E8

69.0

84.0

7.0E7

65.0

84.0

3.5E8

51.0

66.1

8.7E7

65.0

66.1

8.7E7

R170

Ethane C2H6

26.0

30.1

7.0E7

R218

C3F 8

69.0

188.0

7.0E7

169.0

188.0

3.5E8

64

152.0

3.9E7

69

152.0

3.9E7

113

152.0

3.9E7

133

152.0

3.9E7

51.0

134

6.5E7

64.0

134

6.5E7

69.0

134

6.5E7

95.0

134

6.5E7

115.0

134

6.5E7

R236faCF3CH2CF2H

R245fa9-3

Annex

technical handbook(max. 5 digits)

Meas. mass(1206)

Other Designations

kina22e chapter 9.fm

Gas designation

Gas designation

Other Designations

Meas. mass

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

41.0

44.1

7.0E7

39.0

44.1

7.0E7

42.0

44.1

3.5E8

77.0

166.1

7.0E7

69.0

166.1

7.0E7

Blend of
50%R12
50%R114

85.0

141.6

7.0E7

135.0

141.6

3.5E8

Blend of
53% R22
13% R152a
34% R124

51.0

94.4

7.0E7

67.0

94.4

7.0E7

101.0

94.4

3.5E8

Blend of
61% R22
11% R152a
28% R124

51.0

92.8

7.0E7

67.0

92.8

7.0E7

Blend of
33% R22
15% R152a
52% R124

51.0

101.0

7.0E7

67.0

101.0

7.0E7

Blend of
38% R22
60% R125
2% R290

51.0

101.6

7.0E7

101.0

101.6

3.5E8

Blend of
60% R22
38% R125
2% R290

51.0

94.7

7.0E7

101.0

94.7

3.5E8

Blend of
75% R22
20% R218
5% R290

51.0

92.0

7.0E7

69.0

92.0

3.5E8

Blend of
56% R22
39% R218
5% R290

51.0

103.3

7.0E7

69.0

103.3

7.0E7

(max. 5 digits)
Propane C3H8

technical handbook

R290

R356

R400

R401A

R401B

R401C

R402A

(1206)

R402B

R403A

kina22e chapter 9.fm

R403B

Blend of
CF3(CH2)2 x CF3

Annex

9-4

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

69.0

97.6

9.3E7

51.0

97.6

9.3E7

101.0

97.6

9.3E7

Blend of
45% R22
7% R152a
5.5% 142b
42.5% RC318

51.0

111.9

7.0E7

100.0

111.9

7.0E7

Blend of
55% R22
4% R600a
41% R142b

51.0

89.9

7.0E7

65.0

89.9

7.0E7

Blend of
20% R32
40% R125
40% R134a

51.0

90.1

7.0E7

69.0

90.1

7.0E7

Blend of
10% R32
70% R125
20% R134a

51.0

102.9

7.0E7

101.0

102.9

7.0E7

Blend of
23% R32
25% R125
52% R134a

51.0

86.2

1.9E8

69.0

86.2

1.9E8

Blend of
15% R32
15% R125
70% R134a

83.0

86.2

4.7E8

69.0

91.0

7.0E7

Blend of
25% R32
15% R125
60% R134a

83.0

91.0

7.0E7

51.0

83.8

7.0E7

69.0

83.8

7.0E7

Blend of
7% R125
46% R143a
47% R22

51.0

87.0

7.0E7

69.0

87.0

7.0E7

Blend of
60% R22
25% R124
15% R142b

51.0

97.4

7.0E7

67.0

97.4

7.0E7

(max. 5 digits)
R404A

Blend of
44% R125
52% R143a
4% R134a

R405A

R406A

R407A

R407B

R407C

R407D

R407E

R408A

R409A

9-5

Annex

technical handbook

Meas. mass(1206)

Other Designations

kina22e chapter 9.fm

Gas designation

Gas designation

Other Designations

Meas. mass

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

Blend of
65% R22
25% R124
10% R142b

51.0

96.7

7.0E7

67.0

96.7

7.0E7

Blend of
50% R32
50% R125

51.0

72.6

1.2E8

101.0

72.6

1.2E8

69.0

72.6

1.2E8

Blend of
45% R32
55% R125

51.0

75.6

7.0E7

101.0

75.6

3.5E8

Blend of
1.5% R1270
87.5% R22
11% R152a

51.0

82.4

7.0E7

67.0

82.4

7.0E8

Blend of
3% R1270
94% R22
3% R152a

51.0

83.1

7.0E7

67.0

83.1

7.0E8

Blend of
3% R1270
95.5% R22
1.5% R152a

51.0

83.4

7.0E7

67.0

83.4

7.0E8

Blend of
70% R22
5% R218
25% R142b

51.0

92.2

7.0E7

65.0

92.2

3.5E8

Blend of
9% R218
88% R134a
3% R600

69.0

104.0

7.0E7

83.0

104.0

7.0E7

Blend of
51% R22
28.5% R124
4% R600a
16.5% R142b

51.0

96.9

7.0E7

67.0

96.9

7.0E7

Blend of
50% R22
39% R124
1.5% R600a
9.5% R142b

51.0

101.6

7.0E7

67.0

101.6

7.0E7

Blend of
82% R22
18% R152a

51.0

81.7

7.0E7

67.0

81.7

7.0E8

(max. 5 digits)

technical handbook

R409B

R410A

R410B

R411A

R411B

R411C

R412A

(1206)

R413A

R414A

kina22e chapter 9.fm

R414B

R415A

Annex

9-6

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

Blend of
59% R134a
39.5% R124
1.5% R600

69.0

111.9

7.0E7

67.0

111.9

7.0E7

Blend of
74% R12
26% R152a

85.0

99.3

7.0E7

51.0

99.3

3.5E8

Blend of
75% R22
25% R12

51.0

93.1

7.0E7

85.0

93.1

3.5E8

Blend of
49% R22
51% R115

85.0

111.6

7.0E7

51.0

111.6

7.0E7

119.0

111.6

7.0E7

Blend of
40% R23
60% R13

69.0

87.3

7.0E7

51.0

87.3

3.5E8

Blend of
48% R32
52% R115

85.0

79.3

7.0E7

51.0

79.3

7.0E7

Blend of
78% R12
22% R31

85.0

103.5

7.0E7

87.0

103.5

3.5E

Blend of
55% R31
45% R114

68.0

93.7

7.0E7

85.0

93.7

7.0E7

Blend of
50% R125
50% R143a

69.0

98.9

7.0E7

51.0

98.9

7.0E7

Blend of
39% R23
61% R116

69.0

100.1

7.0E7

51.0

100.1

3.5E8

Blend of
46% R23
54% R116

69.0

95.4

7.0E7

51.0

95.4

3.5E8

Blend of
44% R22
56% R218

69.0

124.0

7.0E7

51.0

124.0

7.0E7

(max. 5 digits)
R416A

R500

R501

R502

R503

R504

R505

R506

R507A

R508A

R508B

R509A

9-7

Annex

technical handbook

Meas. mass(1206)

Other Designations

kina22e chapter 9.fm

Gas designation

Gas designation

Other Designations(max. 5 digits)

technical handbook

R600

R600a

R601

kina22e chapter 9.fm

(1206)

R601a

C4H10
ButaneC4H10
Iso-Butane

C5H12
Pentane

C5H12
Iso-Pentane

Meas. mass

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

41.0

58.1

7.0E7

42.0

58.1

7.0E7

41.0

58.1

2.0E8

42.0

58.1

2.0E8

58.0

58.1

2.0E8

41.0

72.2

7.0E7

42.0

72.2

7.0E7

41.0

72.2

7.0E7

42.0

72.2

7.0E7

R601b

C5H12
Neopentane

57.0

72.2

7.0E7

R601c

C5H12
Cyclopentane

41.0

70.1

7.0E7

R1234

HFO-1234yf

69

114

1,6E8

64

114

1,6E8

95

114

1,6E8

114

114

1,6E8

H2

Hydrogen

2.0

2.0

1.8E6

He

Helium

4.0

4.0

2.4E7

NH3

R717

17.0

17.0

7.0E7

H2O

R718

18.0

18.0

7.0E7

Ne

Neon

20.0

20.2

7.0E7

N2

Nitrogen

28.0

28.0

7.0E7

O2

Oxygen

32.0

32.0

7.0E7

Ar

Argon

40.0

40.0

7.0E7

CO2

R744

44.0

44.0

7.7E6

Kr

Krypton

84.0

83.8

7.0E7

Annex

9-8

Other Designations(max. 5 digits)
Xe

Xenon

SF6
HT135

Galden HT135

Galden ZT130

Molecule mass

Normalisation factor(xxx.x amu)

(xx.x amu)

(Base value x.xEx)

132.0

131.3

7.0E7

127.0

146.1

9.1E7

100

610

1.2E7

117

497

7.0E7

119

497

7.0E7

69

497

7.0E7

135

497

7.0E7

100

497

7.0E7

69

610

1.2E7

119

610

1.2E7

169

610

1.2E7

131

610

1.2E7

kina22e chapter 9.fm

(1206)

ZT130

Meas. masstechnical handbook

Gas designation

9-9

Annex

kina22e chapter 9.fm

(1206)

technical handbook

9.2
Declaration of Conformity

Annex

9-10

Appendix
flow limit
fuse

1-1, 1-9

accessories
advanced mode

4-17

air filter

8-3

alarm delay

4-22

ambient temperature

1-8
3-2–3-3audio volume

gas flowB

2-1

gas library

4-4, 4-9

global trigger

4-19–4-20

H

1-12

autozero

1-7, 1-18, 6-2, 8-8

G

3-6, 4-14–4-15

alarm

4-13
technical handbookAhistory

4-34

I
background

1-12, 2-4, 4-12

I/O Port

1-18–1-19, 7-1

basic menu

1-12

I/O port

4-23, 4-25, 4-32

I•Guide3-8–3-9, 4-18

C
1-9–1-10, 3-14

calibrated leak

3-2, 3-4, 3-14, 3-16, 4-8, 4-34

calibration
calibration factor

3-16, 3-19, 4-4, 4-35, 6-6

calibration history

4-35

capillary filter

8-9connector

2-7

installation

1-13

internal calibration

2-3, 4-23
3-16, 3-19, 4-4, 4-8

L

1-8

E

1-12

interfaceDdimensions

I•Guide mode

language

4-21

leak rate

4-23, 4-26

lemo connector

1-13

loudspeaker

4-15

maintenance

8-1

4electrical connections

1-18

menu

1-11

electrical connectors

7-1

menu button

3-4

error list

4-35

error messages

6-1

error no.

6-2

external calibration

3-17

O
outputP
PIN

F
filter

8-9

flow

1-8, 4-13, 4-30, 4-33, 6-3, 8-9, 8-12

A-1

Appendix

4-23, 4-25, 7-1

4-3, 4-14

proof function

3-15

recorder4-32

R

kina22eSIX.fm

3-12, 4-34, 6-1

error(1206)M
ECO-Check 1-7, 1-9, 1-13, 2-6, 3-14–3-16, 3-19, 4-

4-23

recorder output

technical handbook

right probe button 2-5, 3-5, 3-9, 3-11–3-12, 3-15–316, 4-17, 4-26
RS232 interface

1-18–1-19, 4-23, 7-7

RS232 protocol

4-26transportation lock

1-13

trigger

4-26

turbo molecular pump 1-11, 2-1, 4-30, 6-1–6-2, 8-5
turbo molecular pump (TMP)

2-2

User mode

4-17

verification

3-14

U

S
3-14

self-test
sensitivity checksinter filter

4-13, 4-39

V

8-10

sleep

4-3, 4-25

sniffer

4-31

sniffer light4-21

wake up

4-22

sniffer line

1-13, 1-15, 2-4, 4-13, 4-30, 8-9

warning

3-12, 6-1

1-1, 2-4, 3-5, 8-9

weight1-8

sniffer probe
sniffer tip

0-7, 1-9, 3-6, 3-10, 3-15–3-16, 3-18

sniffer tips

1-9

T

W

Z
zero
zero button

4-30, 6-1–6-2

2-4, 3-4–3-6, 3-10, 4-12
4-12

zero time

kina22eSIX.fm(1206)

TMP

1-12, 2-4, 3-3–3-7, 4-12, 4-32

Appendix

A-2

INFICON GmbH, Bonner Strasse 498, D-50968 Cologne, Germany
Phone: +49 (0)221 347-40 Fax: +49 (0)221 347-41429 E-mail: leakdetection@inficon.com
UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOMVi s i t o ur w eb s i t e f o r c on ta c t i nf o rma t i on an d o t he r s al es of f i c e s w or l dwi de . w w w. i n fi c o n . com

Dokument: kina22e1-p (1206)

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