AR07.12-P-8410H
Remove/install injection pump
ENGINE
605.910 /912 /960 /962, 606.912 /961 /962 /964

3.11.09

P07.12-2008-09

P07.12-2010-09

Remove/install
1

Connect ground line to battery

2.1
3.1

Remove intake manifold
Remove charge air manifold

4.1
5
6
7

Remove resonance intake manifold
Remove injection lines
Remove vacuum pump
Install centering sleeve (022)8

Loosen central mounting bolt (40/3)© Daimler AG, 8/7/24, L/10/16, ar07.12-p-8410h, Remove/install injection pump
ENGINE 605.910 /912 /960 /962, 606.912 /961 /962 /964

AR54.10-P-0003A
Risk of short circuit at starter for
installation and removal of injection pumpEngine 605.91
AR09.20-P-1310H
Engine 605.960/962
AR09.41-P-1310H
Engine 606.961/962/964
AR09.41-P-1310HAEngine 606.912
AR09.20-P-1984H
AR07.12-P-9230H
AR43.05-P-1320A*601589051400
Left-hand thread*BA07.02-P-1002-01A

Page 1 of 3

9Turn crankshaft in direction of rotation at 14o
To do this open oil replenishment cap.
+0.5o (arrow) after ignition TDC for theTurn crankshaft until the marking (punch markcylinder 1see picture) on the intake camshaft sprocket
is visible through the oil filler opening.
Continue to turn crankshaft direction ofrotation to 14 o+0.5o after ignition TDC ofcylinder 1

10111216

Remove central mounting bolt (40/3)
Remove chain tensioner
Detach clutch injection pump (Y23/1) on
To do this push in lug on coupling; detachconnector
coupling
Unscrew engine wiring harness (1) on oil filter
housing
Detach connector on electronic IFI cut out(Y1/1)
Attach fuel lines (arrows) to injection pump
Installation: Check O-rings and sealing
ring; replace if necessary
Remove screw (10/3)

17

Remove bolts (10/1)

18

Loosen bolt (30/1) for start of delivery
adjusting device
Remove injection pump (10)*001589650900

13141519

AR05.10-P-7800HA*BA07.02-P-1003-01A*BA07.02-P-1004-01A

Hold square nuts (10/2) firmly

Removal: To do this counterhold injection
timing device
Installation: Remove screw plug (10/5).
Turn injection pump with the serrated wrench
027 and block with arresting screw (023).
The injection pump is located at 14°+0.5oafter ignition TDC if the pin for the arrestingscrew is engaged in the cam in the injection
pump; the pin is pushed outwards.
Check whether engine is at 14o+0.5o after
ignition TDC of cylinder 1 (see picture);
correct if necessary. Only crank engine in thedirection of rotation.
Remove arresting screw (023) after
installation of the injection pump otherwise theinjection pump will be damaged when starting*BA07.02-P-1005-01A

Screw plug (10/5)*601589000800*601589052100
20

Replace O-ring (10/4)

2122
23

Install in the reverse order
Check start of delivery
Set start of delivery

Installation: Lubricate O-ring (10/4)
before installing the injection pumpdh0b04p100041x
dh0b05p100043x

Injection pump, unit pump, high pressure pump
NumberDesignation

BA07.02-P-1002-01A

Central mounting bolt for injection
pump

BA07.02-P-1003-01ABolt, injection pump holder at the rearon engine blockBA07.02-P-1004-01ABolt, front injection pump

BA07.02-P-1005-01A

Screw plug on governor body

© Daimler AG, 8/7/24, L/10/16, ar07.12-p-8410h, Remove/install injection pump
ENGINE 605.910 /912 /960 /962, 606.912 /961 /962 /964

M8Engine
605
except605.911Engine606
except606.910

Nm

4545

Nm

2525

Nm

2525

Nm

3030

Page 2 of 3

601 589 05 14 00

601 589 00 08 00

601 589 05 21 00

001 589 65 09 00

Centering sleeve

Serrated wrench

Arresting screw

Wrench socket© Daimler AG, 8/7/24, L/10/16, ar07.12-p-8410h, Remove/install injection pump
ENGINE 605.910 /912 /960 /962, 606.912 /961 /962 /964

Page 3 of 3