December 2007

CVI AUTOMOTIVE AB
PV 444/544, P120 AMAZON & P1800 SPECIALISTSPO Box 131
MALNVÄGEN 10

824 23 HUDIKSVALL
SWEDEN

TEL: + 46 650 75900
FAX: + 46 650 75901

CATALOGUE OVER SPARE PARTS FOR VOLVO P1800, 1800S, 1800E & 1800ES- Parts are mostly Volvo genuine ( or from Volvo's genuine suppliers) or are re-manufactured to a very high standard- "R" means that the item is remanufactured.
"LHD" means Left-hand drive"RHD" means Right-hand drive- "pc." means price per piece.
"pr." means price per pair.
"m" means price per meter- "B" or "S/H" means that the item is used (not new): please call for further details- "CH" means chassis number"NLA" means no longer available

CONTENTS
Page 3:
Page 4:
Page 5:Engine Parts, B18 & B20
Engine Parts, B18 & B20 (cont'd.)Engine Parts, B18 & B20 (cont'd.)Page 33:

Rear axle suspension

Page 34:

Front suspension

Page 6:

Fuel pumps & repair kits (carburettor system)

Page 35:

Steering system

Page 7:

SU carburettors (B18B, B20B RHD)

Page 36:

Brake master cylinders (B18 single-circuit):
Hand brake system (-1969): Brake servo B18

Page 8:Air filters, SU HS6 carburettors
Page 37:

Page 9:Stromberg carburettors (B20B LHD, 1969):
Filter for Stromberg carbs

Front disc brakes, B18:
Rear brakes (B18 single-circuit)

Page 38:

Brake pipes & hoses (B18 single-circuit)

Page 10:

Choke & throttle linkage, carburettor system
Page 39:

Page 11:

Fuel tanks, sender units, pipes and hoses

Brake master cylinder (B18 dual-circuit)
Rear brakes (B18 dual-circuit)

Page 12:Page 13:

Fuel Injection system:
Air filter for FI system
Throttle control FI system: Exhaust recirculation

Page 40:

Brake pipes & hoses (B18 dual-circuit)

Page 41:

Brake master cylinder (B20)

Page 14:

Cooling system
Page 42:

Front disc brakes B20:

Page 15:
Page 16:
Page 17:

Ignition system
Distributor parts for B18 distributors
Distributor parts for B20 distributors

Page 43:

Rear brakes (1800E/ES 1970-1973)
Hand-brake system, 1800E/ES

Page 18:

Exhaust system

Page 44:

Body panels:

Page 19:

Charging system

Page 45:

Door components & guide channels, door locks

Page 20:

Switches:

Page 46:

Page 21:

Wiring harnesses (Lucas textile-braided '61-'69)

P1800/S Fuel filler flap and lock:1800 ES Tailgate glass, handle, lock:
Locks and lock sets

Page 22:

Wiring harnesses (plastic-sheathed '70-'73)

Page 47:

Page 23:Lighting, front

Glass & Rubber seals for glass:Rubber seals for bonnet & boot:Body plugs & Grommets

Page 24:

Lighting, rear:

Page 48:

Exterior trim, P1800 & 1800S, 1961 - 1966

Page 25:

Windscreen wipers and washers

Page 49:

Exterior trim, 1800S & 1800E

Page 26:

Clutch:Clutch hydraulics (B18):
Clutch cable (B20)

Page 50:Exterior trim, 1800 ES

Page 51:

Bumpers, 1800S/E/ES (from ch. no. 12500-)

Page 27:

Gearbox lids, shifters, transmission mountings
Page 52:

Dashpadding

Page 28:

Gearbox (M41 & M410):

Page 53:

Door and wing mirrors

Page 29:

Automatic transmission, BW 35:
Propshaft and universal joints

Page 54:

Heater system

Page 30:

Overdrive Parts, "D" type (B18)

Page 55:

Literature:
Spare Parts catalogues
Decals (stickers)

Page 31:

Overdrive Parts, "J" type (B20)
Page 56:

How to order

Page 32:

Rear axle bearings & seals:

flasher relays:

fuseboxes

Interior lighting

Rear brakes 1969 only

Mudflaps

Speedo cables/angle box

brake drums

Remember: if the item you want is not mentioned in the catalogue then WE DO NOT CARRY THAT ITEM! Sorry, but you must search elsewhere.

CVI AUTOMOTIVEEngine Parts, B18/B20, 1961-1973

PAGE 3Part#

Cylinder Head Parts, B18/B20

419368419292419292-1
415424(1.) Inlet valve, B18(2.) Exhaust valve, B18
Engine valve set, B18(4in+4ex)(3.) Protector seal, above valves, B18

15
18
16

415266415035415273(4.) Valve guide, B18 (inlet/exhaust)(5.) Valve collet, B18(5a.) Lock washer, B18(2/valve)(1/valve)419639419766419640(6.) Inlet valve, B20B
(6.) Inlet valve, late B20B/B20E/F(7.) Exhaust valve, B20B

(42 mm, std.)(44 mm)(35 mm, std.)

CVI-5406 (HD (7.) Exhaust valve, B20

14

14
15

17

13

18

(7.) Exhaust valve, B20E/F

1306630
8291532
419643419652419653(8.) Valve stem seal, B20 valves(Ref 419702)
Hardened valve seat, for lead-free conv'n.
(9.) Valve collet, B20(2/valve)(10.) Valve guide, B20, inlet(11.) Valve guide, B20, exhaust

418737418286921781(12.) Valve spring, B18/B20(13.) Tappet adjuster screw, B18/B20(14.) Lock nut, tappet adjuster

418297418426(15.) Rocker arm bushing(16.) Spring (3 per car)

3

12

5a

13

8
20
4, 10, 11(37mm h-duty)(genuine)

419735

5, 9

19

2, 7

1, 6

(genuine)
Part#914456418717418718(18.) Circlip(19.) Core plug (35 mm)(20.) Core plug (45 mm)

275439275480271341271341-1

Engine gasket sets, B18/B20(2/engine)(7/engine)

Manifold gasket set, '61-'66
Manifold gasket set, '67-'70
Manifold gasket set, B20E/F
Manifold gasket set, B20E/F(genuine)(R)(The above include manifold gasket + downpipe gasket)

Head set, B18 (incl. manifold gasket) Elring
Head set, B18 (incl. manifold gasket) (R)Head set, B20B (incl. manifold gasket) Elring
Head set, B20E/B20F(genuine)

275411275411-1
275536275560(275560 does not include manifold gasket)

Head set (NB. manifold
gasket not shown)

Bottom end set(Elring is top quality OE manufacturer)Part#403515418954940096(1.) Oil filler cap, without vent(2.) Oil filler cap, with vent(3.) Seal, under cap

270628270628-1

Bottom end set, B18/B20
Bottom end set, B18/B20(genuine)(R)

275411/270628
275494275536/270628
GaskB20B
275560/270628
GaskB20E/F

Engine gasket set, B18
Engine gasket set, B18
Engine gasket set, B20B
Engine gasket set, B20B
Engine gasket set, B20E/F
Engine gasket set, B20E/B20F(genuine)(R)(genuine)(R)(genuine)(R)

Manifolds & gaskets(genuine)

182419678950045418990419310419310-1
4197639139282419310-HD(4.) Rocker cover gasket(genuine)(5.) Screw for rocker cover(4/car)(6.) Cylinder head gasket, B18(Payen)Cylinder head gasket, B20B
(Elring)
Cylinder head gasket, B20B
(R)
Cylinder head gasket, B20E
Cylinder head gasket, B20F (ref: 460322)
Cylinder head gasket, B20 (steel reinforced)(use for bore up to 2.2 liter as well)

191523
191523-10(7.) Bolt for cylinder head
Bolt set for cylinder head

418408418717418718418910B
952075418405419561418870419764(8.) Guide sleeve(9.) Core plug (35 mm)(2/engine)(10.) Core plug (45 mm)(7/engine)(11.) Inlet manifold, B18B/D(2nd-hand)(12.) Plug on manifold(13.) Exhaust manifold, B18B (single downpipe)(14.) Inlet and exhaust manifold, B20B
(15.) Manifold gasket, B18/B20B(15.) Manifold gasket, B20E/F

953238953241
953243955826460003(16.) Manifold stud (38 mm)
Manifold stud (45 mm)
Manifold stud (50 mm)(17.) Nut for studs(18.) Hose, B18B/D '61-'66

1

5

11

3

7
12

4

10

8

9

(genuine)(10 bolts)

17

14

(R)

16

15

6
13

CVI AUTOMOTIVEEngine Parts, B18/B20, 1961-1973 (cont'd.)

PAGE 4

Camshafts, Cam followers (lifters):
Part#
1218579(Note: new cams should always be fitted with new followers - and vice versa)(1.) Camshaft, type "C" (genuine: ref 418707)

Camshaft, cam bushes, cam follower, B18/B20

71218580
1218581(1.) Camshaft, type "D"(1.) Camshaft, type "K"

910118418363150169419681

(2.)
(3.)
(4.)
(5.)

1218630(6.) Cam follower

Woodruff key for camshaft
Spacer ring, behind camshaft
Camshaft nut
Thrust flange behind cam gear (genuine)(Ref 418423)

NB! Warranty for cams and followers is only given when both
items are purchased - and fitted - at the same time!
6418304(7.) Pushrod(heavy-duty)

14301194182494182502
5(8.)

Camshaft bearing set, std sizes

now 430119-1

Camshaft Kits (include cam & 8 followers + assembly grease):

3

4

Part#
2757622757632757648Camshaft kit, type "C"
Camshaft kit, type "D"
Camshaft kit, type "K"

Timing gears, ancillaries and gear sets:
Part#
418272418622418624418626419681

(1.)
(2.)
(3.)
(4.)
(5.)

955512418422943455(6.) Screw, early type(7.) Lock washer, early type(8.) Lock screw for thrust flange

270690-9271944(9.) Timing gear set (fiber)
Timing gear set (steel)952075418416(10.) Oilway plug(11.) Oil feed nipple

955514940158941906(12.) Bolt for timing cover, 25 mm(13.) Bolt for timing cover, 45 mm(14.) Curved spring washer

Timing cover gasket
Felt seal, in timing coverCirclip
Retainer ringThrust flange behind cam gear

(extra thick)

Timing gears et. al. (B18/B20)

7

6, 8

(genuine)1

Use lock screw 943455
Use lock screw 943455(2/car)5
10(genuine)(genuine)

9(NB. Crankshaft gear not shown in this illustration - see page 4)

2

4

11
3

(2/car)(7/car)(9/car)14

12, 13

Oil Pump, Oil Filter, Sump Plug and Gasket:
Oil pump, filter, sump (B18/B20)(1.) Oil pump
(aluminium)(2.) Repair kit, for B20 type oil pump430161
18130
418288418289418360(2a.) Return spring, oil pump(3.) Bushing(4.) Strainer for oil pump(5.) Lock ring, for strainer(6.) Rubber seal for oil delivery pipe

418627419539(7.) Oil delivery pipe, B18(8.) Oil delivery pipe, B20

418277418251(9.) Distributor drive gear, with shaft(10.) Bush for drive gear

10

14

9
3
6

7, 8

2a

11

2

17

5
18
13
12

Call

1
15

16

Part#
1218706
RV-510441864319079818818
948187(11.) Oil dipstick(12.) Oil drain plug(13.) Copper gasket(12+13 Oil drain plug with gasket

16068773517857418432-1
418262955523955524955894941907

Oil pressure sender(14.) Oil filter(14.) Oil filter(15.) Sump gasket(16.) Bolt for sump attachment(16.) Bolt for sump attachment(17.) Flat washer(18.) Curved spring washer

NLA(magnetic)(R)(genuine)(Mann)(length = 16 mm)(length = 19 mm)

CVI AUTOMOTIVEEngine Parts, B18/B20, 1961-1973 (cont'd.)

PAGE 5

Pistons & Rings, Mountings, Seals (B18/B20)29
27
17, 18

26

28

25

16
30
21

21
22
22a

6

17

20

31

36

34

19

18

8

35

15

42

16

14

1

33

7
38

3

37

9

4

13

2
24

5 23

33

33
11
32

12

41
10

40
39

Part#

Part#
(Note. Pistons are sold in singles: ring sets are for 1 engine)

277016Engine paint, red (250 ml can)

(R)

16218
419834(1.) Elbow union for oil pressure hose, '61-'69(1.) Elbow union (twin outlet), '70-'73

666890940157955896940110

(2.)
(3.)
(4.)
(5.)

1221967683711662711-1

Engine mounting
Nut for engine mounting
WasherSpring washer

NLA

275193 (28.) Piston with rings, B18, std.
275194
Piston with rings, B18 020"
275195
Piston with rings, B18 030"
275196
Piston with rings, B18 040"

(Volvo/Mahle)(Volvo/Mahle)(Volvo/Mahle)(Volvo/Mahle)(genuine)

Gearbox mounting (M41)(R)
Gearbox mounting (M410)
Gearbox mounting (BW35 - automatic) (R)418677418718(6.) Core plug (42 mm)(7.) Core plug (45 mm)

1/engine
7/engine

82745(8.) Drain cock on engine block418622418626418624418272(9.) Felt seal, front(10.) Retainer ring(11.) Lock ring(12.) Gasket

418416952075(13.) Oil feed nipple(14.) Oilway plug

418906419808(15.) Breather (late B18, use ring 418412)(15.) Breather (B20, use ring 419805)

955512418412419805(16.) Screw(17.) Sealing ring(18.) Sealing ring

419422418982(19.) Hose
(20.) Valve943706942390(21.) Hose, crankcase ventilation(21.) Hose, crankcase ventilation (R)419446942928942461

T-piece (nipple) (not shown on illustration)(22.) Clip
(22a.) Nipple
(R)

11009
191848418663(25.) Gearbox input shaft support bearing (R)(26.) Lock ring(27.) Cover plate275282 (29.) Piston ring set, B18, std.
275283
Piston ring set, B18 020"
275284
Piston ring set, B18 030"
275285
Piston ring set, B18 040"
275286
Piston ring set, B18 050"
272002 (28.) Piston with rings, B20, std.
272003
Piston with rings, B20, std.
272012
Piston with rings, B20 015"
272004
Piston with rings, B20 030"
272005
Piston with rings, B20 040"
275334-1 (29.) Piston ring set, B20, std.
275314-1
Piston ring set, B20 015"
275336
Piston ring set, B20 030"

(extra thick)(B18 di = 21)(B20 di = 26)

(B18)
(B20)

WM10402
WM10115

Workshop manual, engine B18A (genuine)
Workshop manual, engine B18B/D (genuine)

9992405

Puller, to remove crankshaft gear(R)

(88,86-88,89 mm)(88,91 Mahle)(Mahle)(Mahle)(Mahle)(repls. 275306)(repls. 275307)

418295 (30.) Small end bush418465
Small end bush415223 (31.) Con rod bolt
191410 (32.) Nut(standard size)(oversize)

271051 (33.) Big end bearing set
271052Big end bearing set
271053Big end bearing set
276665Big end bearing set
271003Big end bearing set(standard size)(- 0.010")(- 0.020")(- 0.030")(- 0.040")

271214 (34.) Main end bearing set
271215Main end bearing set
271216Main end bearing set
276701Main end bearing set
271204Main end bearing set(standard size)(- 0.010")(- 0.020")(- 0.030")(- 0.040")

NLA

418621 (35.) Felt seal, rear (original old-style sealing)
418625 (36.) Retaining ring (original old-style sealing)
430134 (37.) Gasket for rear flange
430134-1 (37.) Gasket for rear flange(standard)(thick)1218634 S (38.) Crankshaft seal kit (37/38/38a) oil seal type
Converts felt seal to modern -style oil seal

430118 (38a.) Oil seal for modern style sealing
940111 (39.) Bolt for crankshaft pulley
191688 (40.) Washer
418264 (41.) Hub
910123 (42.) Woodruff key

CVI AUTOMOTIVEFUEL PUMPS, VOLVO P1800, 1961-1969

PAGE 6

Fuel pump, with glass bowl, type AC (234008), 1961-1964
Part#
234008 (B)CVI-AC1

Fuel pump (B18) (used only)(1961-64)
Union, to use pump with rubber fuel hose

61942
73580
73582
15517
18780
1906331378905
276223

(1.)
(2.)
(3.)
(3.)
(4.)
(4.)

73537
234002/3
61945
73529
70498
61947
61949
276224(5.) Strainer(7/8.) Seal/retainer(9.) Lever(10.) Shaft(11.) Lock ring (2 per pump)(12.) Washer(13.) Spring
Overhaul kit (276223 + above items)

4606781378905
73575
73539

AC Glass-bowl fuel pump

Diaphragm (genuine)
Valve (2 per pump)Gasket under valve (double: 1 per pump)Gasket, under valve (single: 2 per pump)Gasket under glass bowl (cork type)
Gasket under glass bowl (rubber type)
Flange gasket, against engine block (2/car)
Repair kit(nos. 1-4 + flange gasket x 2)
See 276224
See 276224
See 276224
See 276224
See 276224
See 276224
See 276224
NLA

Plastic spacer pump/engine (ref: 301002)
Gasket, either side of spacer(old 61830)(14.) Glass bowl(15.) Brace, for glass bowl

64757
954335

Fuel hose (braided), between pipe & pumpUnion, on front of pump
(See Page 11 for illustration)

NLA

Fuel pump, type AC (419291) (mixed with Pierburg '65-'69):
Part#
419427419428
D-419291
73580
15517
1378905
276281ACAC(1.) Fiber washer(2.) Seal under lid(3.) Strainer(NB. Not included in 276281)(4.) Diaphragm(5.) Valve (2 per pump)(6.) Gasket, under valve(7/8.) Seal/washer, under spring
Flange gasket, against engine block (2/car)
Repair kit for 419291(1, 2, 4-8)

See 276281
See 276281
See 276281

See 276281

Fuel pump, type Pierburg (418878, marked "APG" - mixed with AC '65-'69):
Part#
15521
418948418946956078955918
D-418878
1378905
276520

(1.)
(2.)
(3.)
(4.)
(5.)
(6.)

Fiber washer
Gasket, under lid
Strainer(NB. Not included in 276520)
Screw
Spring washer
Diaphragm (with spring, seal, cup)
Flange gasket, against engine block (2/car)
Repair kit for 418878 (nos. 1, 2, 4, 5, 6)

See 276520

APG

See 276520

APG

Fuel pump, type Pierburg (460429, marked "APG"), late 1969:
Part#
All that ismarked"S"2763031378905

APG
Fiber washer, under lid screw
Screw
Filter gauze
Gasket, under lid
Filter kit for 460429
Gasket, against engine block (2/car)

See 276303
See 276303
See 276303
See 276303

APG

Fuel pump, current genuine for B18/B20 (not fuel-injected engines):
Part#
1336184

Fuel pump, B18/B20

419796

Fuel hose, pipe to pump ('65-'69)(modern genuine)Part#4606781378905
419797

Plastic spacer pump/engine (ref: 301002)
Flange gasket, against engine block (2/car)
Fuel hose, pump to carburettor ('65-'69)

CVI AUTOMOTIVESU CARBURETTORS, VOLVO P1800/S (B18B/B20B)

PAGE 7(More items available - please call)

SU HS6 Carburettors, B18B/D, B20B

15
16

Part#
237244-45
237256-57
237418-19

New carburettors:
SU HS6 (B18B) (NB. 3-bolt filter: state needle)
SU HS6 (B18B) (67-68 "KD" needles)
SU HS6 (B20B) (1969 RHD cars only)

237244-45 (ER)

Rebuilt carburettors, exchange (concours)

B20
38(Rebuilt carbs are either 2-bolt or 3-bolt filter type- state which)Call for more detailed information about our carburettors)
40, 41

SU-GP 18

17
37
39

7

44

Needles - 1961-1969:

18
B20

4
43
42

19

45
47

1
9

Late B18, B20
28

6

36 35

34

(Paper filter, 100 bhp)
(Paper filter, 108 bhp)

237248237255237353

Needle KD
Needle KF
Needle KN

237315

Needle DX(Paper filter 67-68, 115 bhp)
Silencing filter 67-68, 115 bhp)
(B20B 1969, RHD only)(spring-loaded)(USA exhaust emission 1968)

24, 25
5

26

14
27

13
12
11

3

237186237187(2a.) Jet assembly(2b.) Jet assembly(front carb.)(rear carb.)

237188237192276278+(3.) Rubber seal, on jet (included on jet ass'y.)(4.) Needle valve and seat
Service kit (for 2 carbs.) (excls. needles)

237877(4.) Needle valve (with spring attachment)(This is the needle valve Volvo currently offer)

23709423710923742471849
907174

(5.)
(6.)
(7.)
(8.)
(9.)

32, 33

8

55

46

23 22

10

2a/2b

49
52

50

Part#
23708271823
237083237081
237080
CVI-1341(10.) Mixture adjuster nut, B18 carburettor(11.) Spring(12.) Lock nut(13.) Washer(14.) Bearing
Jet bearing kit, B18 (nos. 10-14)

23733071823
237083237329237328237423
CVI-1442(10.) Mixture adjuster nut, B20 carburettor(11.) Spring(12.) Lock nut(13.) Washer, to ch no. 316356(14.) Bearing, to ch no. 316356(14.) Bearing, from ch no. 316357 on
Jet bearing kit, B20 (nos. 10-14)53

51276292276278-292

Throttle spindle
Throttle flap (can be used even on B20B)
Flap (late B18B USA + B20B (overrun valve))
Screw, flap to spindle(2 per spindle)
Lock pin
Throttle spindle kit, w. bushes (for 2 carbs.)
Overhaul kit for 2 carbs. (excls. needles)(Contains service kit above + throttle
spindle parts: please add needles of choice)237214/215 (37.) Float chamber lid/valve/float (front/rear), B18237195/196 (38.) Float chamber lid/valve/float (front/rear), B20
23710614185
955918(39.) Gasket, under lid(40.) Screw, float chamber lid(41.) Spring washer

237457131016237131(42.) Float(43.) Float pin(44.) Baffle

237086237087/88(45.) Float chamber (same for both front & rear)(46.) Retainer (front/rear)

237098237104(47.) Lever, on end of throttle spindle(48.) Nipple for vacuum advance pipe (early B18)419797-80(49.) Hose, between carbs. (80 mm)

953236955826418512418754(50.) Pin stud, on inlet manifold, B18D (8/car)(51.) Nut (for 953236)(52.) Heat shield, under carbs. (B18)(53.) Gasket, either side of shield '61-'70 (4/car)

237178237168419452(54.) Clamp, outer choke spiral(to 1966)(55.) Ferrule, for choke cable
Clip (replaced 237168/78 from 1967)

418561950003
SU 670Retainer, choke cable to carb lever
Screw for retainer, choke cable to carb lever
Tool kit, SU carbs (mixture adjustment +needle valve removal tool)(ref: 237216)

Dashpot oil (SU genuine: 125 ml bottle)

237144
190349(15.) Dashpot lid (damper)(16.) Gasket

23708471816
237105237422(17.) Screw, vacuum chamber lid(18.) Piston return spring(19.) Lock screw, for needle (B18)(19.) Lock screw, for needle (B20)237085/71856

Adjuster screw/spring idle/choke(20/21.)(22.) Nut (B18)(23.) Lock washer(24.) Lever (front carb. B18)(24.) Lever (rear carb. B18)

237085/71856
237335237095237332237333237336237337237340237356237357(1.) Needle TZ(1.) Needle ZH

29
30,
31

2371132370952371102371112371032372215448
201129629

Gasket set, for 2 carburettors

Adjuster screw/spring idle/choke(28.) Nut (B20)(29.) Lock washer(30.) Lever (front carb. B20)(31.) Lever (rear carb. B20)(32.) Return spring, front carb. (B20)(33.) Return spring, rear carb. (B20)(34.) Screw(35.) Adjuster screw(idle/choke)(36.) Spring(26/27.)419251
Call(R)(56.) Shield, throttle linkage, wintertime, -'66

419251 Throttle linkage shield ('61-'66)(This was agenuineVolvo
accessory)

Call
Call

56

NLA

CVI AUTOMOTIVEAIR FILTERS (PAPER TYPE), SU CARBURETTORS (B18+RHD B20)

PAGE 8Air Filters, SU HS6 1961-1966 (LHD Cars)
Part#
73606
73606-1(1.) Air filter (Volvo blue with decal)(1.) Air filter(polished stainless)

FK-73606
41844773606 (LHD Filter, 1961-1966)(genuine)(R)

1

Fitting kit, for 2 filters (excludes gaskets)(2.) Gasket

1006

2

Decal/sticker (AC type) for filter 73606

Air Filters, SU HS6 1961-1966 (RHD Cars)
667583 (RHD Filter, 1961-1966)
4

3

5667583(3.) Filter Insert (RHD filters), 1961-1966

192015955920(4.) Butterfly nut for outer cover(5.) Spring washer

4184471007

Gasket between filter housing & carburettor
Decal/sticker (Coopers) for RHD filters

Air Filters, SU HS6 1967-1968 (non-silencing, no pre-heating)Part#
672280672281(6.) Air filter, front (genuine, Volvo blue, no decal)(7.) Air filter, rear (genuine, Volvo blue, no decal)

1010

Decal/sticker (AC type), for filters 672280/81

672280/81 (1967-'68)
6
9

11

8

10
955530941907(8.) Bolt, for fitting of filter(9.) Spring washer

677607(10.) Gasket

460003(11.) Hose

419579419692(12.) Backing plate(13.) Rubber mask

12

13

7

NLA
NLA

Air Filters, SU HS6 1969 (RHD)

2

Part#

6

679658(1.) Air filter element, B20B

680743677607419590955524941907

(2.)
(3.)
(3.)
(4.)
(5.)

679623673792(6.) Clamp(7.) Brace

Filter housing, upper part
GasketGasketBolt
Spring washer(R)(front)(rear)(6/car)(6/car)

7

4

Call

5

1

(4/car)(4/car)3

CVI AUTOMOTIVECARBURETTORS (STROMBERG), P1800 B20B 1969 (LHD)Part#
237348/49
237350237437/38
237442

Stromberg 175 CD, front/rear (LHD)(1.) Needle
Stromberg 175 CD (replaced 237348/49)(1.) Needle

276295237572237666237385-1
237567820352276295-2

Gasket & lock washer kit
271474(2.) Jet(3.) Diaphragm, genuine(hydrin based)(3.) Diaphragm, repro(nitrile based)(4.) Needle valve(with filter)(5.) Screw & lock washer, vacuum chamber lid
Service kit, 2 carbs. (excludes needles)

237359-60
237272
71693
CVI-001
276300(6.) Throttle spindle(front/rear)(7.) Throttle disc(8.) Screw, disc to spindle
Bushes, for throttle spindle in carb. bodyThrottle spindle kit (for both carbs.)

276295-300

Overhaul kit (both carbs, needles excl.)

NLA

PAGE 9Stromberg Carburettors, 1800S 1969 LHD
12
13

NLA

5

5

14

25

3

in kit
Call

2
22

7

21

237473237427237358237292237293(12.) Dashpot lid (damper)(13.) Gasket(14.) Piston return spring(15.) Float(16.) Float pin

237374276309(17.) Bypass valve, complete(18.) Bypass valve diaphragm kit

237474237573-74
237380237381(19.) Temperature compensator(20.) Lid (with screws), for temp. compensator(21.) Adjuster screw, by temp. compensator(22.) Spring, for adjuster screw

237286237469237284(23.) Throttle stop screw(24.) Spring, for throttle stop screw(25.) Clamp for (outer) choke cable953237955826419744418754(26.) Pin stud, under carburettor(27.) Nut(28.) Heat shield(29.) Gasket

943508419797(30.) T-junction(31.) Fuel hose (55 mm x 2)

23
24

1
19
20

8
6
17
16

18

4
15

27

30

(2/car)(4/car)

28
31
29
26

(R)

Air filter assembly, 1800S 1969 B20B (LHD)Part#
679658(1.) Air filter element, B20B

680743680642955523941907

(2.)
(3.)
(4.)
(5.)

Filter housing, upper part
GasketBolt
Spring washer

2(R)(6/car)(6/car)

6

7

4
5679623673792(6.) Clamp(7.) Brace(4/car)(4/car)
1
3

CVI AUTOMOTIVECHOKE CONTROL & THROTTLE LINKAGE, CARBURETTOR SYSTEM

PAGE 10CHOKE CONTROL
Choke control (B18 shown)

Part#
55192
88783

(1.) Inner choke cable(2.) Outer spiral664425(3.) Rubber grommet, LHD (holds cables together)

237178237168(5.) Clamp, outer choke spiral (to 1966)(6.) Ferrule, for choke cable

1

2

6

419452

Clamp (replaces 237168/78) ('67-'69)

418561950003Retainer, choke cable to carb lever
Screw for retainer, choke cable to carb lever

3

5
7, 8

LHD up to ch. no 9999:

Throttle linkage, P1800 LHD (early)Part#653218665563418449959093

(1.)
(2.)
(3.)
(4.)

663304666143(5.) Bush(5a.) Bush

418506955512940155(6.) Anchorage(7.) Screw(8.) Washer(2/car)668558668559418963(9.) Lever (front)(10.) Lever (rear)(11.) Return spring(R)(R)(genuine)

2

Rubber dust excluder
Ball joint, with ball and nut
Intermediate shaft, ch. no. 1-16499
Lock brace for ball-jointCall4(until ch. no. -482)(from ch. no. 483-)

5, 5a
6

NLA
11
3

(2/car)2

LHD (not B20B). (from ch # 10000-), all RHD (not B20):
Part#661996955140663052418506955512940155

(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)

Accelerator pedal
Shaft
Screw
Rubber grommet
Anchorage(earlier type)
Screw
Washer666143(8.) Bush

959088959093959094955780(9.) Ball-joint, with ball/brace(10.) Brace(11.) Ball, on shaft (with fixing nut)
(12.) Nut

7, 8

1

9, 10

Throttle linkage, P1800 from ch. 10000-

6
8

(R)
NLA
Call

7

16, 17
9
5

NLA

10

(2/car)

15

9

11
12

13

18

(4/car)See 959088

9

23

10
19, 204955637955893955920(13.) Screw(14.) Washer(15.) Spring washer

662006671950191203418449419575(16.) Main shaft, ch. 10000 - 16499(17.) Main shaft, ch. 16500 - until end B18(18.) Control rod(19.) Intermediate shaft, ch 1-16499(20.) Intermediate shaft, ch 16500-

668558668559(21.) Lever (front)(22.) Lever (rear)

418963(23.) Return spring (B18 + B20B RHD) (2/car)

NLA
NLA

21, 22

2

NLA
3

(R)
(R)

LHD (B20B):
Part#
66614312

14

1

Throttle linkage, B20B LHD 19697(1.) Bush

2, 4

8
2

959088955780942837942836

(2.)
(3.)
(4.)
(5.)

Ball-joint, with ball/brace (rh thread)Nut(rh thread)Ball-joint, with ball/brace (lh thread)Nut(lh thread)

959093907824950045(6.) Lock brace(7.) Split pin(8.) Screw

3
5
4
3, 5
2, 4

6

1

CVI AUTOMOTIVEFUEL TANK, SENDER UNIT & SUNDRIES, VOLVO P1800/S

Part#
683393958236(1.) Fuel tank (all models)(2.) Screw for tank fitting to body673496665160950010192026

(3.)
(4.)
(5.)
(6.)

664287665118(7.) Filler cap, with hinge(8.) Rubber seal under filler cap

Tank sender unit
Seal for sender unit
Screw for sender unit
Copper seal, under screw(1961-1969)(6 per car)

(R)

Call

PAGE 11Part#954305954322(9.) Fuel pipe under car (bundy pipe)(10.) Union (cap) nut for metal fuel pipe954336
951189190665(11.) Screw union, fuel pipe to fuel tank(12.) Clamp(13.) Screw

64757
419796419797(14.) Fuel hose, pipe-pump(15.) Fuel hose, in front of pump(16.) Fuel hose, pump to carb.

15('61-'64)('65-'69)('65-'69)

Fuel tank and sundries, P1800/S 1961-1969

16

7
9

13

5

3

12
1965-1969

6
4

8

14

2

10

9
10

11

1961-1964

10
1

FUEL TANK, SENDER UNIT & SUNDRIES, VOLVO 1800E/ES
Part#683393688593685625(1.) Fuel tank (all models)(2.) Saran filter(3.) Plug

682149665160950010192026

(4.)
(5.)
(6.)
(7.)

954314945438946405121572951188190665(8.) Fuel pipe (metal)(8a.) Elbow union(9.) Plastic tie(10.) Clamp(11.) Clamp(12.) Screw

Fuel tank sender unit
Gasket for sender unit
Screw for sender unit
Copper seal, under screw(1970-1973)(6/car)

Call

Part#
951190955137(13.) Clamp(14.) Screw

683936683564(15.) Filler cap (complete with inner cap)(16.) Rubber seal

942754941680(17.) Plastic hose(18.) Rubber hose

192034419796944560941269941264941265(19.) Rubber hose(20.) Fuel hose(21.) Nipple(22.) Protector plug(23.) Protector bushing(24.) Protector bushing(1800E -ch# 34313)

(R)

(R)
(R)
(R)

Fuel tank and sundries, 1800E/ES 1970-1973
16

19
18

6
7
21

4
5

1

15

14

9

10

12

19

20

18
11

17

8

2

21

19

8a
14

3
13

8
23

24

22

CVI AUTOMOTIVEFUEL SYSTEM, VOLVO 1800E/ES (B20E/F) (FUEL INJECTION)

Early D-jetronic system (1800E -ch# 37549)

15

17

PAGE 12

6

20
6

6

9
6
6

26

10

27

11
1

3
31

30

6

8
29
10

21

7
28

7

34

22

Part#
241723460900(1.) Fuel pump, 1800E to ch 37549(2.) Fuel pump E ch 37550 -, all ES

685355(3.) Fuel pump rubber mounting

241724243214(4.) Fuel filter(5.) Fuel filter

419796(6.) Fuel hose942390460003(7.) Hose(8.) Hose

461674419784419785(9.) Injector(repls. 241720 & 462645)(10.) Seal (large) under injector(11.) Seal (small) under injector

960218(14.) O-ring

241721243129(15.) Pressure regulator(16.) Pressure regulator(1970-71)(1972-73)

241725243183243316(17.) Pressure sensor, B20E
(18.) Pressure sensor, B20E
(19.) Pressure sensor, B20F

(1970-71)(1972-73)(1972-73)

241810241726957173(20.) Temperature sender(21.) Temperature sender(22.) Washer

461560950003940120432(1970-71)(1972-73)

Late D-jetronic system (1800E ch# 37550-, 1800ES)

6

6(1970-71)(1972-73)(R)

16

18, 1926

24
25(by the meter)(shaped)(23.) Throttle valve switch(24.) Screw(25.) Washer

9

27

6

23

11

7
8
21 22
20

NLA

(26.) Cold start valve(27.) Seal

241853419894(28.) Auxiliary air slide(29.) Gasket for 241853

952624677980(30.) Clamp(31.) Clamp

2

3
3a
30

8

(replaces 243366) NLA

31

7
34

5

29

241811419831

10

32
28

NLA
Call

6

33

Part#
951189190665940090(32.) Clamp(33.) Screw(34.) Washer

Air filter (1800E, ES)

Air filter, Fuel Injection system
Part#
683472(1.) Air filter element

192354682043951797(2.) Wing nut(3.) Hose(4.) Hose clamp(genuine)
1

4
Call
NLA

3
4
2

CVI AUTOMOTIVEFUEL SYSTEM, VOLVO 1800E/ES (B20E/F) (FUEL INJECTION)

PAGE 13

Throttle Control for Fuel injected carsPart#

Throttle control, 1800E/ES (1972 illustrated)

6

3

10

4, 5

7

8
9
1

Automatic (BW35)

13

3

2

12

661996(1.) Accelerator pedal

955512941906(2.) Screw(3.) Curved washer

6821261212152(4.) Cable(5.) Cable

677218418963(6.) Clip(7.) Spring

460560(8.) Return spring

955044950023(9.) Screw(10.) Screw

959088959093(12.) Ball-joint, with ball/brace (rh thread)(13.) Lock brace

1212151
1212148
1212149

SpringSpring retainer
Pull rod

Fuel injection wiring harnesses

NLA

For 1973 cable

Protector (injection harness, with Volvo logo)(2 pin, 3 pin or 4 pin)

Rubber protector, inj. harness, 2 pin
Rubber protector, 3 pin (NB. 3 pin is biggest)
Rubber protector, 4 pin

943690-1*(1800E (all), 1800ES 1972)(1800ES 1973)
Use 682126

See page 22

Rubber Protectors on Injection Harness (NB. with Volvo logo):Part#
943693*945783*943695*(R)*Set of rubber protectors(7 x 2-pin, 2 x 4-pin, 1 x 3-pin)

Exhaust recirculation system

Part#241853(1.) Auxiliary air slide

237568(2.) Plug

942390(3.) Hose

460996(4.) Pipe

941754
18671(5.) Nipple(6.) Gasket

460994(7.) Pipe

460817(8.) EGR valve

192055(9.) Hose

4
2

3

1
6

5
6

5

3

8
9

6
5

7

NLA

CVI AUTOMOTIVECOOLING SYSTEM, VOLVO P1800

PAGE 14

Cooling System, 1961-1966 (Ch#-19174):
Part#
271602(1.) Water pump kit

275540(2.) Gasket set (B18/B20B/B20E)

976411419419(3.) Fan belt (R) (B18 LHD/RHD, (B20 LHD))(3.) Fan belt (R) (B20 RHD only)(R)

B18, 1961-1966 (up to ch.# -19174)
10(genuine)

11
6a

6
5
4

418496273342(4.) Thermostat (77 degrees)(R)(4.) Thermostat kit, with seal (82 deg. Wahler)

418361(5.) Rubber seal for thermostat

418325(6.) Aluminium housing, for thermostat (-1966)

FK-004(6a.) Fitting kit for aluminium housing

2520861013
87502(7.) Radiator(NB. Now like 122/544 type)
Decal (sticker) for radiator '61-'66(8.) Drain cock

7
2

9

15
19
17

1
14

8

87842

(9.) Radiator cap, -1966 (to ch.# 19174)

657876952659(10.) Radiator hose, upper(11.) Hose clamp, upper, to ch. no. 19174

662072663031(12.) Radiator hose, lower (cars with oil cooler)
Radiator hose, lower (cars without oil cooler)

952659951789(13.) Hose clamp, lower, to ch. no. 19174(14.) Hose clamp, inner lower, to ch. 19174

418334(14a.) Water inlet pipe

2

3

16

18

12
14a
13

15

Cooling System, 1967-1973:

Radiator fitting parts (both types):
Part#673989663497955675940115960148955950(15.) Rubber bush(16.) Sleeve, from ch.# 19175(17.) Fixing bolt, up to 1969(17.) Fixing bolt, (B20E/F)(18.) Washer(19.) Lock washer(3/radiator)(2/radiator)(2/radiator)(2/radiator)(2/radiator)(2/radiator)

B18 from ch. # 19175-, & B20B/E/F

Part#
271602(1.) Water pump kit

460531-1
275540(1a.) Clutch flange, for B20 waterpumps (R)(2.) Gasket set (B18/B20B/B20E)

976411419419(3.) Fan belt, all B18 but B20 LHD only(3.) Fan belt
(RHD cars, B20)

418496273342(4.) Thermostat (77 degrees)(4.) Thermostat kit, with seal (82 deg. Wahler)

418361(5.) Rubber seal for thermostat

419333FK-004(1967-1973)(6.) Aluminium housing
Fitting kit for aluminium housing

252111(8.) Radiator

9

1a

(R)

6

10

5
4

8b
2

21
8

8c
7
3

(1967-1973)

1

154616461018
460438(9.) Radiator cap (includes sticker (decal))
Decal/sticker for radiator cap(8a.) Water inlet pipe (B20F only - USA)

2
17

20
16

22

67270367274018

19(8b.) Fan (alt. 2, early production)(8c.) Washer (for use with fan 672703)
Radiator hoses and radiator hose kits:Part#676556
95266315

13, 13a671840952659952663(11.) Radiator hose, lower (B18, ch.19175-)(12.) Hose clamp, for 671840(13.) Hose clamp, for 671840

673196951791/92(14.) Radiator hose, lower(B20B 1969)
Hose clamps for 673196 (12a+13a)

27319327319412, 12a(9.) Radiator hose, upper (B18 ch. 19175-, B20B)(10.) Hose clamp for 676556(2/hose)Radiator hose kit, upper (B20E/B20F, '70-'73)
Radiator hose kit, lower (B20E/B20F, '70-'73)

11, 148a676558673336

Use 686833 + 673233(20.) Expansion tank (B18 - long neck)(Round with decal)(21.) Cap (B18, long neck)686833673233(20.) Expansion tank (B20)(21.) Cap (B20, short neck)

9427001019(22.) Hose, expansion tank to radiator
Decal/sticker, for expansion tank cap(short neck)(Round with decal)

CVI AUTOMOTIVE
Part#
238731239447

IGNITION SYSTEM, VOLVO P1800 B18/B20(1.) Distributor, used up to 1963 1/2 - See details below

239935240208(1.) Distributor, used from 63 1/2 - See details below

241298(1.) Distributor, late B18B (exhaust emission control)

241530(2.) Distributor B20B 1969 only

241719243184243314(2.)

PAGE 15B18 System (early 90 degree plug caps illustrated)

21, 224429

45
19, 20See details below

4247, 4930
43

Distributor B20E/F - replaced by 243314 - see later

31
23,24,25
18

46, 4910
11, 1248, 50(2.) Distributor, B20E/F, later type

1

4

13
9 7,8

6
5
3

418265925060(3.) Gasket, under distributor(4.) Sealing ring, on shaft

418276(5.) Flange

955515955893941906955825

(6.)
(7.)
(8.)
(9.)

955524955921941907955894(10.) Bolt
(11.) Spring washer(12.) Curved washer(13.) Washer

940184940144941909940157(14.) Bolt
(15.) Washer(16.) Curved washer(17.) Nut

271411-1(18.) Spark plug set, B18B, B20B, B20E/F

14

NLA
16

17

Bolt
WasherResilient washer
Nutearly typelate typeearly typeB20 system

39

34
33

41

early typelate type

Ignition lock 1970-1973

21, 22

40

Call

35

36

26

28
25
27

32
18
10
12

238641239451
1009(19.) Ignition coil, B18 + B20 1969
(LHD only)(20.) Ignition coil, B18(RHD only) NLA
Decal (sticker), B18 ignition coil (yellow)

275660(21.) Ignition lead set (fits B18 & B20 LHD)
(supplied with straight connectors)

275662(22.) Ignition lead set (fits B18 & B20 RHD)
(supplied with straight connectors)

Part#
35254

(32.) Coil, B20

241850 Brn (23.) Plug cap (angled 90 degrees), brown
241850 Sv (24.) Plug cap (angled 90 degrees), black
241605(25.) Plug cap (resistor), straight (239240)

682656682654687109(33.) Steering & ignition lock, B20, from 1970(34.) Bush(35.) Sheer-off screw

680196(36.) Key blank, B20

8706901277772(37.) Distributor cap (Bosch), without 1/2 moon(37.) Distributor cap (Bosch), with 1/2 moon cutout

418120(38.) Cover on low tension lead (at distributor end)

976733(39.) Hose, vacuum advance (up to ch# 5255)

943857943513(40.) Plastic tie(41.) Nipple for vacuum hose

9

8

2

19

6
1969 only

241608241607241606(26.) Rubber cover, ignition cables (B20)(27.) Rubber cover (black) at plug end (B20 type)(28.) Rubber cover (red) at plug end (B20 type)Call673261673339(29.) Ignition lock barrel, with 2 keys ("Neiman")Call(30.) Key blank, B18 (for "Neiman" ignition locks)(Note: no longer supplied with black plastic cover)

660140660140-1(30.) Key blank for "Assa/Volvo" locks ( genuine)(30.) Key blank for Assa locks

88495(31.) Key ringCall

(replaces 241609)
NLA(NB. No longer in original style)Battery clamps:
Part#664470664471
192015955893(42.) Tensioner arm(43.) Tensioner bolt(44.) Butterfly nut(45.) Washer

to ch. no. 7999

669338669339956903(46.) Tensioner arm(47.) Tensioner bolt(48.) Wing nut

ch. 8000 to 1968 RHD,
to end production LHD

NLA
NLA

NLA
NLA
10

Part#
662270(49.) Tensioner arm
669339/662296
Tensioner bolts (1 of each)(RHD from 1969)(RHD from 1969)955825(RHD from 1969)(50.) Nut

NLA
NLA

CVI AUTOMOTIVE

238731 (ER)239447 (ER)Distributor 238731, later replaced by 239447 (fitted '61-'64)
238731 = Bosch VJU 4BL33
239447 = Bosch VJ 4BL34

3
7

2
12 11

18

18

4
15

8

16
6
20
21

24 25
22
10

20

23
10
11

27
26

17

9
12

5

20

21

21

30

17

28

29
27
26
34

Distributor, B18B to 1964 (rebuilt exchange)
Cable sleeve
Distributor cap
Rotor arm
Condenser
Contact breaker points
Contact breaker points

Call95451487069076977
241397238859240149

(2.)
(3.)
(4.)
(5.)
(6.)
(6.)

(Bosch genuine)(Bosch genuine)

48401
95522995577995591725195
25716(7.) Lubricating felt under rotor arm
See 239417(8.) Screw, through housing(9.) Nut, on outside(2 per distributor)(10.) Spring washer(11.) Plain washer
See 239417
See 239417(12.) Insulating washer

25936
77543
77683
48331/32
95605976928
233306956058955917(13.) Adjuster screw (eccentric)(14.) Lock screw, points adjustment(15.) Spring clip, for points(16.) Adjuster shims for points(17.) Screw for cap locking clip(18.) Spring clip
(19.) Holding bracket with pin for vacuum adv.
(20.) Screw, holding bracket + condenser brackt.
(21.) Spring washer

77668
77692
95604295591525929
25930
239337(22.) Retainer spring(23.) Ball(24.) Screw for retainer spring(25.) Spring washer(26.) Fiber washer(27.) Adjuster washer (0.1 thickness)(27.) Adjuster washer (0.3 thickness)233262238850233729418265925060239417(28.) Bush (upper)(29.) Bush (lower)(30.) Spring retainer for distributor cap(31.) Gasket, under distributor(32.) Sealing ring, on shaft
Repair kit(includes # 7-32 above)

233836233838976733(33.) Coupling(34.) Spring retainer
Hose for vacuum advance(distributor 238731)(distributor 239447)

13

14

19

PAGE 16

DISTRIBUTOR FOR B18B, 1961-1964

See 239417
See 239417
See 239417
See 239417
See 239417
See 239417

See 239417
See 239417
See 239417
See 239417
See 239417
See 239417
See 239417

See 239417

33

DISTRIBUTORS FOR B18, 1965-1968
Distributor 239935/240208/241298, B18B

239935 (ER) (1.) Distributor, B18B
240208 (ER) (2.) Distributor, B18B, ch # 10000-

Call
Call

241298 (ER) (3.) Distributor, late B18B (late 1968 withexhaust emission control)Call

1, 2, 3(Note: the above distributors are professionally rebuilt
and are offered on an exchange basis only.)48870690241659(4.) Distributor cap (Bosch genuine)(5.) Distributor cap clip set

240149(6.) Contact breaker points, B18B '65-'68

241397243903(7.) Condenser(8.) Rotor arm

233262238850(9.) Bush (upper)(10.) Bush (lower)

240588955229(11.) Screw/insulator set, for points & condenser(12.) Screw, through housing (incl. in 240588)

240586

Small parts set for distributor shaft

240591

Small parts set for contact breaker plate

11

12

6

5

15
7
9

10

233836233837233838(13.) Drive coupling, at distributor base(14.) Lock pin for coupling
Spring retainer for pin

418265925060Gasket, under distributor(15.) Sealing ring, on shaft

14
13

Call

CVI AUTOMOTIVEPAGE 17

DISTRIBUTORS FOR B20, 1969-1973

B20B
Distributor B20B (1969 only - Volvo 241530)

241530 (ER) (1.) Distributor, B20B
2

6

7

5
4

11

8

12
15

(exchange overhauled)

870690(2.) Distributor cap (Bosch genuine)

241659(3.) Distributor cap clip set

243761(4.) Condensate trap

243903(5.) Rotor arm

1306169(6.) Contact breaker points, B20B

241658241663(7.) Small parts set for contact breaker plate(includes 6 + 7 above)(8.) Breaker plate

241650(9.) Condenser

241665956958239340(10.) Vacuum advance mechanism, B20B
(11.) Screw(12.) Spring washer

233262238850(13.) Bush (upper)(14.) Bush (lower)

241671(15.) Small parts set for distributor shaft

233836(16.) Drive coupling, at distributor base233837233838(17.) Lock pin for coupling(18.) Spring retainer for pin

418265925060Gasket, under distributor(19.) Sealing ring, on shaft

Call

Call

9

10

19

13

3
14
16
17

Call

18

B20E/F
Distributor B20E/F (Volvo 241719/243184/243314)

2

7
6
4
5
13

243314(1.) Distributor, B20E/F(new)870690(2.) Distributor cap (Bosch genuine)

241659(3.) Distributor cap clip set

243761243903(4.) Condensate trap (NB: for distributor 241719)(5.) Rotor arm

1306169
241658(6.) Contact breaker points, B20E
(7.) Small parts set for contact breaker plate

241663(8.) Breaker plate

243013(9.) Condenser

243276(10.) Vacuum advance mechanism, 243314

243012238850(11.) Bush (upper)(12.) Bush (lower)

241671(13.) Small parts set for distributor shaft

243022243023(14.) Breaker point kit(15.) Gasket

233836233837233838(16.) Drive coupling, at distributor base(17.) Lock pin for coupling(18.) Spring retainer for pin

418265925060Gasket, under distributor
Sealing ring, on shaft(includes 6 + 7 above)

10
9
8

NLA

15

11
14
12
16
17
18

3

Call

CVI AUTOMOTIVEPAGE 18

EXHAUST SYSTEM, P1800, B18/B20
For Carburettor system, 1961-1969

Part#6679801378904
403546-1(1.) Single downpipe(2.) Gasket, single downpipe(2.) Gasket, single downpipe(up to 1964)(genuine)(repro)671823671822(3.) Twin downpipe, ch 16500(4.) Gasket, twin downpipe(1965-1969)953259190852(5.) Stud, in exhaust manifold(6.) Nut

19
17

16
18

A , B, C

663794
192040940100955825672029(7.) Bracket for single downpipe(8.) Clamp for bracket above(9.) Bolt for 192040(10.) Nut(11.) Clamp for twin downpipe

668510667982672330671800(12.) Front silencer(13.) Intermediate pipe
(14.) Retainer, at rear of intermediate pipe(15.) Rear silencer

673224669316
191466658201658653(16.) Tailpipes, chromed(17.) Clamp for tailpipes (central)(18.) Clamp for tailpipes (around pipe)(19.) Rubber cushion, in clamp(20.) Rubber cushion

273068273185273069(A) Fitting kit for complete system, -ch 16499(B) Fitting kit for complete system, ch 16500(C) Fitting kit for rear silencer & tailpipes

CV2K

Complete boxed exhaust system, withpart fitting kit, '61-'66 (aluminised)

025K8D

Sports exhaust system ´66-´73

A, B(up to 1964)

13

7

15

(1965-1969)

9
12

5
2, 4

A

8

10
20

14

6
11

1, 3
B

CV2K1

B, C

A, B, C

Complete boxed exhaust system, withpart fitting kit, '67-'69 (aluminised)

For Injection system, 1970-1973
Part#682110671822953259190852

(1.)
(2.)
(3.)
(4.)

682115682118(5.) Front silencer(6.) Intermediate pipe, front

682119682462658653955529955826(7.) Middle silencer(8.) Clamp, at front of middle silencer(9.) Rubber cushion, in clamp(10.) Bolt for clamp(11.) Nut

682120(12.) Intermediate pipe, rear

682117682463658653669316(13.) Rear silencer(14.) Clamp, at front of rear silencer(15.) Rubber cushion, in clamp(16.) Rearmost clamp (central)

Downpipe
Gasket for above
Stud, in exhaust manifold
Nut

A

A

A&B

14

15

19, 20
13
A

12

A

14

8
6
7

3
2

191466658201(17.) Clamp for tailpipes (around pipes)(18.) Rubber cushion, in clamp

673224684103(19.) Tailpipes, 1800E(20.) Tailpipes, 1800 ES

273317273318(A) Fitting kit for complete exhaust system(B) Fitting kit for rear silencer(contains 682463, 669316, 658201 et. al.)CV2K2025K8D

Complete boxed exhaust system, withfitting kit, '70-'73 (good quality repro)
Sports exhaust system ´66-´73

A&B

18

16

5
4
1

17
A

8

A
9

11
10

17

CVI AUTOMOTIVESTARTER MOTOR & CHARGING SYSTEM, VOLVO P1800

PAGE 19

Starter motor (B18/B20)

Part#233679Part#240360240604

Carbon brush set, starter 238620, early B18

Starter motor, B18/B20
R
Carbon brush set, starter 240360, B18/B20

Call

Dynamo Fitting (B18)Part#418354403877403894955525

(1.)
(2.)
(3.)
(4.)

Bracket (renew if bolt holes are oval)
Rubber bushing
Spacer sleeve in rubber bushing (R)Bolt for fitting of bracket to engine block

FK-Dynamo 1

Fitting kit, dynamo/bracket (early, up to '66)
(5.) (upper/lower bolts, nuts, washers + 403877)

FK-Dynamo 2

Fitting kit, dynamo/bracket (late, from '67 on)(upper/lower bolts, nuts, washers + 403877)(419417V

Bracket for fitting alternator in place ofdynamo to B18 engine (lhd cars only)

Dynamo fitting, B18

2

5
5
7
5
8
See Below)

2, 542386401008
190666
FK-012(6.) Voltage regulator (Bosch genuine)
Decal (sticker) on side of relay (yellow)(7.) Screw (used up to approx. January 1964)(8.) Fitting kit (used from approx Jan. '64 on)

3
1

6

2, 5

Dynamo Parts (B18B)
Part#
273500(1.) Carbon brush set

23880111010
238793(2.) Return spring, carbon brushes(3.) Front bearing(4.) Bracket (aluminium) for front bearing

Dynamo parts, B18(R)

190718955926(5.) Nut(6.) Lock washer

11009
238794(8.) Rear bearing(9.) Housing for rear bearing

2388041

12, 13

2

Call

4

9

(R)

(11.) Rotor (armature)

5
1

6

2

Call

3

8

238621

Dynamo, exchange rebuilt (B18)(send your old unit to us first - only typewith bearing at both ends accepted!)

Stom-621

Core charge if old unit not sent

10, 11

Alternator (B18B/B20)
Part#419420-1
419417V

Alternator, 35A (with built in charging relay)
Bracket, dynamo to altern. conversion (LHD)

5001612244456(1.) Bosch alternator, exchange(2.) Carbon brush kit, Bosch12593031308030(3.) Charging relay, SEV (replaces 419589)(4.) Charging relay, Bosch (replaces 241534)

419417955536955535(5.) Bracket (for RHD B20 cars only)(6.) Bolt for bracket, upper(7.) Bolt for bracket, lower

955565940280955524191172(8.) Bolt, (alternator to bracket, LHD & RHD)
(9.) Spring washer(10.) Bolt for tension adjuster(11.) Washer

Alternator and fittings
Call
11

1

10

Call
9

Call

5

8
6
3, 4
7

CVI AUTOMOTIVESWITCHES - FLASHER RELAYS - CIGAR LIGHTER

PAGE 20

Please note: Lucas switches and other electrical items are now in short supply - others
non-existent. Yet people are beginning to ask for turn signal and overdrive switches aswell as light switches and relays. SI means "State Interest". In other words, if this is an
item you would be interested in seeing re-manufactured please say so! Without proper
feedback it is impossible to judge where to put energy and resources.
Part#664488680092

USA/CANADA

6

1, 2, 3

7

31

27

SI
SI

677416664478(3.) Light switch, all ES, E from ch# 33626(4.) Switch, horn to 1964, & overdrive 65-69 (R)SI

665058665789277706(5.) Switch, map reading lamp (2 posn.)(6.) Bulbholder for map light(7.) Bulb, for map light(ref: 191934)

665067665681(8.) Switch, interior light (3 posn.) -ch 37549(9.) Relay, for horn, up to 1964
Use 679337 for this - wire correctly! - see below

662533665108(10.) Indicator switch, up to ch. no. 33379(11.) Housing for indicator arm, -ch 35782 (M41)6647086864521210124(12.) Flasher relay (up to 1969, USA to 1967)(13.) Flasher relay, ch 3001-37549(14.) Flasher relay, ch 37550-

6686756652981307991(15.) Foot dipper switch(old 664487)(16.) Relay, for headlights, up to ch. no. 30000
Step relay, headlights, 1970-1973

665058665818665789(18.) Overdrive switch, up to 1964
(19.) Lens (blue), o/d warning light, to ch 14305(20.) Bulbholder, o/d warning light, - ch 14305

5

29
26

(1.) Light switch, to 1969 (USA -ch# 25499 only)(2.) Light switch, USA from ch# 25500-33625(remainder from ch# 30000-33625)

28

25

8
4, 23

10
24
11

SI

Rest of the World
6
7
1

5
29

26

27

31

28

11

6793371210334(22.) Relay for overdrive, up to 1968(23.) Overdrive switch, 1800E/ES(24.) Switch on door pillar, courtesy light(25.) Nut(26.) Electrical lead
(2 per car)

SI

4, 23

22

USA
also

662118662108277238-1(27.) Cigar lighter sleeve (sender), 12v(28.) Glow element, 12v(Casco, USA)(29.) Cigar lighter, complete, 12v(Casco, USA)277706(30.) Bulb for instruments (8 per car)673048(31.) Rear section, warning light (dual-circt brakes)

12, 13, 14

15
USA also

16

FUSEBOXES, FUSES
Part#
665144665144 (L)(1.) Twin fusebox (complete, ‘61-’69)(2.) Lid only, for twin fusebox

665145665145 (L)(3.) Single fusebox (complete, '61-'69)(4.) Lid only, for single fusebox(5.) 35A glass fuse

192010950021(6.) Screw (early UNF type)(7.) Screw (late UNC type)

Call

P1800 1961-1968

Fuseboxes 1961-1969

2

3

1
5

5
668288NLA
NLA6645129558476658481024663089/93/94 (21.) O'drive warning lamp, on dash (red)663090/93/94 (21.) O'drive warning lamp, on dash (blue)

9

25

8

NLA

6, 7

5
4

6, 7

CVI AUTOMOTIVEPAGE 21WIRING HARNESSES P1800 1961-1969 (Lucas braided textile sheath)

We have managed to put most of the pieces of the jigsaw puzzle together as regards the Lucas system, but we stillneed samples of LHD 1969 (European) & RHD 1969 harnesses. For many of the 1800E & 1800ES systems mentioned
below we still need samples. Anybody who sends us a usable sample of a harness we do not currently cover will
receive a new harness made as per sample at a discounted price, along with their sample returned intact!

(LHD)
Key: 1=headlamp cable 2=Main harness 3=instruments(Lucas system)
4=chassis/tail section

5=overdrive harness

Wiring harnesses & cables, P1800 1961-1969 (LHD)
2

8
6

1

9

4
7

3
Rubber cover 673580

5(LHD Cars)
Part#

Part#

668178(1-5) Complete harness, 1961-'64(LHD)668073-1(1.) Headlamp cable 1961-1969 (bullet connectors)

668181(1-5) Complete harness, 1965-'68

(LHD)

11417
190339(6.) Earth strap, battery-body(LHD)(7.) Earth strap, engine-body, from ch. 10310-

192647(8.) Battery lead, battery-starter motor, LHD (R)673580(9.) Rubber cover, on battery lead

(NB. USA 1968 version - see below)

673312K

673955K(1-5) Complete harness, 1800S 1968 USA/CAN(NB. Dual-circuit brakes, B18)
(1-5) Complete harness, 1800S 1969 USA/CAN(NB. Dual-circuit brakes, B20)

(RHD)
Key: 1=headlamp cable 2=Main harness 3=instruments(Lucas system)
4=chassis/tail section

5=overdrive harness

Wiring harnesses & cables, P1800 1961-1969 (RHD)
8
6

2
1

9

5

4

3
7

Rubber cover 673580(RHD Cars)
Part#

Part#

668179(1-5) Complete harness, 1961-'64(RHD)

668073-1(1.) Headlamp cable, 1961-1969 (bullet connectors)

668182(1-5) Complete harness, 1965-'68

(RHD)

11521

(6.) Earth strap, battery-body190339(7.) Earth strap, engine-body, from ch. 10310-

192214(8.) Battery lead, battery-starter motor, RHD (R)673580(9.) Rubber cover, on battery lead

We need a sample of a RHD 1969 harness!

(RHD)

CVI AUTOMOTIVEWIRING HARNESSES,

PAGE 22

1800E/ES 1970-1973(NB. Injection harnesses offered separately - see below)
For many of the 1800E & 1800ES systems mentioned below we still need samples to work from before we can offer
re-manufactured harnesses. Anybody who sends us a usable sample of a harness we do not currently cover will
receive a new harness made as per sample at a discounted price, along with their sample returned intact!

Wiring harnesses & cables, 1800E/ES 1970-1973 (LHD)2

7
51a, 1b8436Please note: Fuel Injection (FI) harnesses are NOT included
in complete harnesses listed below.
LHD Cars
Price
Part#

LHD Cars

Part#(1a.) Headlamp cable (spade connectors side by side)(1b.) Headlamp cable (spade connectors at right angles)

668073-2
668073-3

Rubber cover 673580

3108(1-4.) Complete harness, 1800ES
1212926/773 (1-4.) Complete harness, 1800ES

683402/397 (1-4.) Complete harness, 1800E(1970 manual)

3101
3102
3103

(1-4.) Complete harness, 1800E(1-4.) Complete harness, 1800E(1-4.) Complete harness, 1800E(1971 manual)(early 71 auto)(late 71 auto)

Call
Call
Call

3104
3105

(1-4.) Complete harness, 1800E(1-4.) Complete harness, 1800E(early 72 man)(late 72 man.)

Call
Call

3106
3107

(1-4.) Complete harness, 1800E(1-4.) Complete harness, 1800E(early 72 auto)(late 72 auto)

Call
Call

Price
(early 1972 man.)(late 1972 man.)Call(1-4.) Complete harness, 1800ES(1-4.) Complete harness, 1800ES(early 1972 auto)(late 1972 auto)

Call
Call

1214022/35M41 (1-4.) Complete harness, 1800ES
214022/35BW3 (1-4.) Complete harness, 1800ES(1973 manual)(1973 auto)

3110
3111

11417
190339192647673580

(5.)
(6.)
(7.)
(8.)

Earth strap, battery-body(LHD)
Earth strap, engine-body, from ch. 10310Battery lead, battery-starter motor, LHD (R)Rubber cover, on battery lead

RHD CarsWiring harnesses & cables, 1800E/ES 1970-1973 (RHD)
75

2
1a, 1b8

3

4

RHD Cars

Part#668073-2
668073-3

6Rubber cover 673580

RHD Cars

Part#(1a.) Headlamp cable (spade connectors side by side)(1b.) Headlamp cable (spade connectors at right angles)

688607/686880

Compl. harness, 1800E(late 71 auto)

Call

688607/1212936
1212927/938
688607/1212938
1214095/036

Compl. harness, 1800E
Compl. harness, 1800ES
Compl. harness, 1800ES
Compl. harness, 1800ES(1972 auto)(1972 manual)(1972 auto)
1973

Call
Call
Call
Call

11521
190339192214673580Earth strap, battery-body(RHD)
Earth strap, engine-body, from ch. 10310Battery lead, battery-starter motor, RHD (R)Rubber cover, on battery lead

683403/686880

Complete harness, 1800E(1970 manual)Call1212927/686880

Complete harness, 1800E(1971 manual)Call1212927/936

Complete harness, 1800E(1972 manual)Call

688317/686880

Complete harness, 1800E(early 71 auto)

Call

Part#

(NB. CVI's Injection harnesses come with Volvo-logod rubber muffs (protectors) and correct pin connectors)

6836916878521210099

Injection harness, 1800E to ch. 32799
Inj. harness, 1800E ch 32780-37549
Injection harness, 1800E ch 37550-, all ES

(5.)
(6.)
(7.)
(8.)

Fuel Injection Wiring Harnesses
2650
Use 683691
2650(NB: injection harnesses include rubber protectors )943693945783943695943690-1

Rubber protector, inj. harness, 2-pin
Rubber protector, 3-pin
Rubber protector, 4-pin
Set of rubber protectors

CVI AUTOMOTIVELIGHTING, FRONT, VOLVO P1800

PAGE 23

P1800 Headlamp assembly
23
24

12

8
6

14, 1525, 26, 27

7
3

2

28
4

1, 1a
18

29

9, 10
5

16

13

19
17, 17a, 20, 22

Part#12074121207412P(1.) Headlamp bowl, genuine (incls. 2, 3, 4, 5 )(1a.) Headlamp bowl, plastic (incls. 2, 3 , 4, 8 )668076668069668078668072668077

(2.)
(3.)
(4.)
(5.)
(6.)

665041668075FK-013(7.) Gasket, behind headlamp bowl
(8.) Headlamp inner bowl
(9/10) Fitting kit, bowl to wing (& to ring 664285)

665040191380Adjuster screw
Plastic nut
Spring (for bowl)
Retainer clip
SpringPart#277730(18.) Bulb (std.) for old-style assymetric lamps
R12 (60/55W)
H4 bulb, for old-style assymetric lamps
240147(19.) Spring brace
12129631212962-R1
240148963187(20.) Headlamp insert, H4 (gen. LHD) (flat glass)(22.) H/lamp insert, H4, RHD(flat glass)(23.) Rubber cover(24.) Halogen H4 bulb, for current style h/lamps

668073-1
668073-2
668073-3665330(25.) Headlamp cable (P1800/S)(bullet type)(26.) Headlamp cable (E/ES)(parallell spades)(27.) H'lamp cable (E/ES)(perpendicular spades)(28.) Grommet for cable(R)(12.) Headlamp rim(13.) Headlamp rim screw

664486-1

Headlamp (LHD), 1961-1969 (compl.) R
1-11, 13, 14, 16, 19, 20, 23, 24, 25

668079(14.) Chrome headlamp retainer rim

664486-2

Headlamp (LHD), 1970-1973 (compl.) R
1-11, 13, 14, 16, 19, 20, 23, 24, 26 or 27 (state), 28

955118(16.) Screw for retainer to inner dish (3 per h/l)
(proper old-style genuine)

241067240518included with 1207412(17.) Headlamp insert (Bosch assymetric, LHD)
(17a.) Headlamp insert (Lucas assymetric, RHD)

664285668675(29.) Reinforcing ring (attached to ins. of wing)
Foot dipper switch(repls. 664487)

1307991

Relay, for headlamp dip via indicator switch

Indicator (Turn-signal) Lamps, Volvo P1800
Indicator - white lens - to ch. 6000 (& later on Swedish market)
3

Indicator - twin-coloured lens - from ch. 6001-

4
11

7

1

7

1

4

9

3

8

11
6

6

8

2

2
9
10

A

5

Part#
CVI-1801(1.) Bulbholder, early, all-white lens (1 bulb)

664592665043665044
192010-S
940090955918955780

(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)

277728664590664589(9.) Bulb(10.) Lens
(all-white)(11.) Chrome rim

664576

Indicator lamp, complete, all-white (R)Rubber seal behind indicator
Seal ring
Slip ringSpecial fixing screw
WasherLock washer
Nut

NLA

A
Call
(R)

5

B

10
Part#
CVI-1802(1.) Bulbholder, late, white/yellow (2 bulbs)

668200665043665044
192010-S
955918955780

(2.)
(3.)
(4.)
(5.)
(6.)
(7.)

277724277705668196673509664589(8.) Bulb, indicator(9.) Bulb, parking light(10.) Lens
(amber/white)(10.) Lens
(all-amber)(11.) Chrome rim

668195

Rubber seal behind indicator
Seal ring
Slip ringSpecial fixing screw
Lock washer
NutB(indicator)(parking light)(R)(USA/Can)(R)

Indicator lamp, complete, twin colour R

CVI AUTOMOTIVELIGHTING, REAR, VOLVO P1800

PAGE 24

REAR LIGHTS, P1800/1800S/1800E
Part#664496668399(1.) Rear lens, all-red (USA to '69, others to '63)(2.) Rear lens, red/amber (1964-1972)

Taillamp assembly, P1800S/E

11
101920206588336644981212714(3.) Screw for lenses above (chromed)(4.) Rubber sealing ring for screw(5.) Sponge gasket, under lens(2-5) Taillamp lens (red/amb) w. screws & seals

682906946227(6.) Taillamp lens, 1800E all-red USA.
(7.) Screw for 1800E lens

940090955918955844(8.) Washer
Spring washer(9.) Nut

665046664505277728(10.) Gasket, lamp base to body(11.) Sponge seal behind lamp base (4/car)(12.) Bulb, stop & parking light5

1, 2, 6

Call
Call

8

12

3, 7

13

14

Call

277724(13.) Bulb, indicators

664491668400(14.) Stop & taillamp (with all-red lens -'69)(14.) Stop & taillamp (with 2-colour lens -'72)

NLA
NLA

NUMBER -PLATE LAMP (P1800S/E)
Part#

Number-plate lamp assembly, P1800 (from chassis 4200 on)

665450
3

7
1

5

4

Chrome housing, to ch 4199

(R)

668122(1.) Chrome housing (from ch. 4200-) (R)955844(3.) Nut

277724(4.) Bulb, reversing lamp

277705(6.) Bulb, no. plate lamp

668116668114(7.) Rubber seal, lamp-to-body(8.) Sponge seal between lens & bulb holder

656086

Rear reflector (Swedish market only)

2

6
8
5

INTERIOR LIGHTS, VOLVO P1800
Part#668418277713(1.) Lens (later type)(2.) Bulb

955118(3.) Base attachment screw

664512955847(4.) Door pillar switch (spring-loaded) (R)Nut

665848(5.) Electric lead to door pillar switch

Interior lamp, P1800S/E

3

2
4
1

REAR LIGHTS, VOLVO 1800ES
Part#
68696568696695606127772127770791800ES Taillamp(1.) Taillamp lens, all ES (lh)(2.) Taillamp lens, all ES (rh)54(3 per lens)(3.) Screw(4, 5, 7 Bulb, indicator/stop-light/reverse light(6.) Bulb, rear light3

Number plate lamp (1973 ES)
1, 2

81214220277713
9

(8.)
(9.)

Number plate lamp, 1800 ES 1973
Bulb, number-plate lamp

6

7

CVI AUTOMOTIVEWINDSCREEN WIPERS & WASHERS, VOLVO P1800
Part#665636665637

Wiper arm & blade '61-'71

PAGE 25(1.) Wiper arm, lh ('61-'71)(2.) Wiper arm, rh ('61-'71)(polished stainless)(polished stainless)

665638-1(3.) Wiper blade ('61- '71)
(R)
665636/7/8-1
Wiper set: 2 arms + 2 blades ('61-'71) R
3

1, 2

5

685696685697685709Wiper arm (lh), 1971-1972
Wiper arm (rh), 1971-1972
Wiper blade, 1971-1972

1213266
1213268

Wiper arm, lh & rh, 1973
Wiper blade, 1973

664607669796660397

4NLA(4.) Chromed sleeve under wiper spindle(5.) Rubber seal, under chrome(6.) Sponge seal, for wiper box

Later wiper system (Electrolux), from ch. 14600-

Hubs for wiper arm attachment to spindle:

Part#654460671911
94641(7.) Hub (with splines), for SWF/Autolite (6 mm)(8.) Hub (with splines), for Electrolux (8 mm)(9.) Lock washer
Wiper mechanism, overhauled

Call
8

Early wiper system, Volvo P1800 (Autolite/Robo)

9
6
9
5

7

4

Windscreen Washers, Volvo P1800
Part#668066661324955636955512940155343188343378666977659809

(1.)
(2.)
(3.)
(3.)
(4.)

Washer jet(all models)
Washer motor (to chassis no. 23599)
Screw(3 per pump)(to ch. 7984)
Screw(3/pump, ch. 7985 - 23599)
Lock washer
Seal, for repair of old pump 661324
Seal ring, for repair of old pump 661324(5.) Washer bottle (genuine, w. lid, angle pipe)(6.) Clamp for genuine bottle

Windscreen Washers, Volvo P1800

System to ch. nr. 23599

2

4

3

12

1
5

14

10

12

666977 (1,5)-1
Wash bottle/clamp (larger diameter than orig)
663641(7.) Angle pipe, from bottle top
667352(8.) Non-return valve
192248(9.) Clip
661324-1
Washer set: 661324 + 666977
661324-2
Washer set: 661324 + 666977 (1,5)-1
192580(10.) Plastic hose659248(11.) Three-way union
192581(12.) Plastic hose
40136
(13.) Rubber grommet, early(1 per car)
665038(14.) Rubber grommet, later type(2/car) (R)

1
14

6

11
13
8

12

19

18

from ch. no. 23600-

671723671723-1(15.) Water bottle (later square type)(15.) Water bottle (later square type)(genuine)(repro.)672408683487955137688400(16.) Bracket for later bottle (to 1969)(17.) Bracket (LHD from 1970)(18.) Screw (for both brackets)(19.) Washer pump (from ch. no. 23600-)

17
15
NLA

18

16

CVI AUTOMOTIVEPart#

CLUTCHF&S = Fichtel & Sachs

PAGE 26

B&B = Borg & Beck

1
313773231220795(1.) Friction plate (current F&S clutch)(2.) Pressure plate (F&S)

940135380569(3.) Bolt(4.) Release bearing for above (Volvo/Sachs gen)672122(5.) Rel. brng, B&B clutches ('66-)(A=43mm)271263Clutch kit (genuine F&S) (incls. 1 and 2)(Use bearing 380569 with this kit)

11009
1218634-S

Support bearing, for gearbox input shaft (R)Crankshaft seal kit (modern oil seal type)

4

2

5

CLUTCH HYDRAULICS (B18): CLUTCH CABLE (B20)Part#653094(1.) Master cylinder(R)

656479656480(2.) Filler cap(3.) Seal, under lid(in original aluminium)(included in repair kit)

276513276513-1(4.) Repair kit, master cylinder(4.) Repair kit, master cylinder

672917(5.) Yoke, on pushrod (renew if holes are oval)

913128907824940135955949955847(5a.) Clevis pin(6.) Split pin(7.) Bolt(8.) Lock washer(9.) Nut2
6

9
1

34, 35(genuine)
(R)

7

5

8

5a

B18
B20

28, 29

25

30

26

31

33

24

669782(10.) Slave cylinder, B18 (3/4") Girling (-1964)
276451(11.) Repair kit for 669782(genuine)
276451-169
Repair kit for both 3/4" & 13/16" (36-39+15)(R)673030(10.) Slave cylinder, B18 13/16" ('65-)
276572(12.) Repair kit, 13/16" for cylinder 668365 (gen.)273169(12.) Repair kit, 13/16" for cylinder 673030 (gen.)276451-169
Repair kit for both 3/4" & 13/16" (36-39+15)
955526955921(13.) Bolt
(14.) Spring washer

673034673035(15.) Rubber dust cover (fits all, but std. from '67-)(16.) Lock ring for dust cover

656455656456(17.) Bleed nipple for slave cylinder(18.) Rubber cover on bleed nipple

673032653433955847(19.) Pushrod (with nos. 15. & 16.)(20.) Adjuster nut(21.) Lock nut

653941657894(22.) Return spring, B18(23.) Fäste för returfjäder

665254940147940153(24.) Flexi hose(25.) Copper gasket(26.) Nut

663994(27.) Dust cover, B18

1206205-1
1206206(28.) Clutch cable, B20(29.) Clutch cable, B20

677056(30.) Bush

677431677465677531(31.) Clutch fork (B20)(32.) Rubber dust cover, B20(33.) Return spring, B20

653238666176(34.) Pedal rubber (B18, B20 to ch -30000) (R)(35.) Pedal rubber (B20 from ch. 30001-) (R)669950(43.) Return spring, clutch master cylinder

Buy 673030
32
10

23

22

17

Buy 273169
21
25
13

16
14

19

15
20
27

653094 (Master cylinder, B18)23, 36276513 (Rep. kit) contains parts w.
nos. 36 - 41, + red grease

37
38
39
40

4

41

43
(LHD)
(RHD)

(R)
(genuine)Call(ref: 1212189)
27645111273169276572

3/4"

18

12

13/16"

18

CVI AUTOMOTIVEGEARBOX LIDS, GEAR SHIFT, TRANSMISSION MOUNTS M41/M410
Gearbox with overdrive, '61-'69(Note: "D" type o/d illustrated this became "J" type from 1969)

5

PAGE 27

1None ofthese items
is available.

2
State any
interest!
4
12
13

3

17

10
9

Gearbox lid components, P1800/S '61-'69

6

14
7

8

16
15

Price

Part#
6620686578891961-1969(1.) Gear knob, to ch. 30000(2.) Gear lever gaiter, to ch. 30000

1970-1973
Part#
680243 (18.) Gear knob, 1800E, ES
681560 (19.) Gear lever gaiter, 1800E, ES

380311662292
11996(3.) Bushing(4.) Overdrive inhibitor switch + reverse switch(5.) Copper washer

381164 (20.) Bushing943644 (21.) O-ring
951946 (22.) Tensioner pin
380753
Speedo pinion, B20

380305-1
191117380192
11009

(6.)
(7.)
(8.)
(9.)

381252 (23.) Pin
951671 (24.) Circlip
31449 (25.) Ball
381178 (26.) Spring
952517 (27.) Rivet

31449(10.) Ball

956570940135190819380186(11.) Bolt
(12.) Bolt
(13.) Spring washer(14.) Gasket

956601940108(15.) Allen bolt
(16.) Lock washer

1221967(17.) Gearbox mounting, for M41

Speedo pinion gear, 61-69 (without shaft)O-ringOil seal for speedo cable input
Pilot bearing(Lid 254707 only)(see J type o/d)NLA

1212591 (28.) Switch, 2-pin(Lid 254707 only)
381251 (29.) Switch, 3-pin(Lids 254723/769)
662292 (30.) Overdrive inhibitor switch + reverse switch
11996 (31.) Copper washer

Call956601 (32.) Allen bolt
940147 (33.) Lock washer(NOT M410)(NOT M410)

1221967 (34.) Gearbox mounting, for M41(R)683711 (35.) Gearbox mounting, for M410 (1800E 1971)(R)

Gearbox lids, gear shifter knobs and gaiters, 1800E/ES

18
1Gearbox lids 1970-1973 (254573, 254707, 254723, 254769)
2

19

31

28
29
30
24

23 20

31

21
22

J type overdrive
26

27

25

9

33

32
34, 35CVI AUTOMOTIVEGEARBOX

Part#
381107(1.) Cork gasket, under lid

95196567089
87972
65655311145
656505
191685181120(2.) Locking pin, middle selector fork
(3.) Ball, for locking gear in position, on selector(4.) Spring, above ball(4a.) Lock screw(5.) Bearing, on input shaft(6.) Gasket(also known as 380914)(7.) Front oil seal
(8.) Needle bearings for input shaft(14/box)

11013
11024
380800380446275416380360(9.) Rear bearing M41 (-'68)(10.) Rear bearing M41 ('69-)(11.) Gasket(380128/380616)(12.) Gasket, rear housing/spacer (M41)
Gasket set, M41 (1, 6, 7, 11, 12 + more)(12a.) Switch, reverse gear (late M41)

380157
19567
65655138080818349865613838017438061986713
191498191499(13.) Countershaft for laygear(14.) Needle bearings laygr (48/car)(15.) Thrust washer, laygr. (2/car)(16.) Countershaft for laygear(17.) Needle bearing, laygear (42/car)(18.) Synchronising cone(19.) Gear, 2nd(19a.) Gear, 3rd(20.) Clamping ring for locating key(21.) Snap ring (thickness 2.1)
(22.) Snap ring (thickness 2.2)

(to 1969)(to 1969)(to 1969)(1971-)(1971-)

656514380141
190687
191882181330181331380652380894(23.) Locating key(24.) Locating key(25.) Circlip (thickness 2.25)(26.) Key(27.) Needle bearing(28.) Needle bearing(29.) Cam(30.) Laygear(very late M41)

(3 per box)
(3 per box)

380383-S

12a

4a

4

1

3

11

4a
4a
5

7

6

18
27

24

28

18

20

19a
19

23
18
8 20

9,10 2528
18
21, 2220

26

29
13, 1614, 171530

15
14, 1712

5

5

2

J type overdrive

M410
Most parts are now unobtainable for this gearbox: if you
are interested in seeing any items re-made, please state
which ones, preferably with Volvo part number.
SI means "state interest"

2

4
3

Part#
381107

10

6

14
13

11

J type overdrive
1

16 15
9

7

2

Close-ratio gear set, for M40/M41 (for competition use)

Gearbox M410

12

PAGE 28

Gearbox M41

GEARBOX

5

M41

17

8

(1.) Cork gasket, under lid

95196567089
38118265655311108
381009191685183317381051
183573

(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)

Locking pin
BallSpringLock screw
Bearing on input shaft
GasketFront oil seal
Needle bearings, input shaft(9.) Gasket(10.) Rear bearing

183625183626183628183629(11.) Bearing cone(12.) Bearing cup(13.) Bearing cone(14.) Bearing cup

381146381030656514380141(15.) Gasket
Synchronising cone
Locating key
Locating key

381044380618683711(16.) Reversing light switch(17.) Gasket
Gearbox mounting, for M410 (1800E 1971)

Laygear(Not available)

SI
SI(Not available)(Not available)

SI
SI(Not available)(Not available)

SI
SI

Call
(3 per box)
(3 per box)

SPEEDOMETER CABLES, SPEEDO PINIONS, ANGLE BOX

366816966816688273(1.) Speedometer cable, all LHD (+ RHD 1970-)(2.) Speedometer cable, RHD 1961-1969
Rubber grommet, on cable (from ch. 6001-)

666756666974(3.) Angle box (with drive pin 666974)(4.) Drive pin, from angle box

41, 2380305-1
380753

Speedo pinion (B18)
Speedo pinion, B20(without shaft)(with shaft)

CVI AUTOMOTIVEAUTOMATIC TRANSMISSION BW35

11, 12

3

1

8

9
14

10

13

235985(1.) Kick-down cable, for automatic gearboxes

1220601

Torque converter, exchange (old 235503)

235859235858(2.) Oil drain plug(2a.) Washer for oil drain plug

235729235716235528276502(3.) Gasket, tail housing to main housing(4.) Sump gasket(5.) Gasket, behind oil pump body (rear)
Gasket set

See 276502
See 276502
See 276502

235522276501(6.) Large O-ringRubber and seal ring kit

See 276501

235517235728235511235705(7.) Oil seal, front(8.) Oil seal, rear(9.) Oil seal
(10.) Tube front pump inlet

273432276504273222

5

7

PAGE 29

Spring & circlip set
Thrust washer kit
Spring kit, valve bodies assembly17, 182355121220558(11.) Inhibitor switch, 4-pin(12.) Inhibitor switch, 6-pin

235845235814955523191117(13.) Slotted spring pin(14.) Stone guard(15.) Screw(16.) O-ring

380164380861380192(17.) Speedo drive gear, 1800E -ch 37549(18.) Speedo drive gear, 1800E ch 37550-, all ES(19.) Oil seal for speedo cable input

16
6
19
4

(15 per gearbox)

NLA

15
2

662711

Gearbox mounting, BW35

669843-1

Brake pedal rubber, automatic cars (R)PROPSHAFTPart#

B18B and B20B/F

672037
192554118006(1-3.) Universal joint, greasable(2.) Grease nipple(3.) Circlip

1217606
273202658653181252658516

(4.)
(5.)
(6.)
(7.)

675367686352
181549675587955523955921
955894656766(8.) Bearing support rubber(8.) Bearing support rubber(9.) Support bearing(10.) Rubber seal
(11.) Bolt
(12.) Spring washer(13.) Washer(14.) Yoke

Universal joint, non-greasable
Fitting kit for 1 flange
Suspension bush (2/car)
Support bearing
Bearing retainer

B20E

Part#

(GKN genuine)

231311
24383(1.) Universal joint, B20E
(3.) Circlip(R)

273977(4.) Fitting kit for one 1 flange, B20E

(1961-1966)(1961-1966)(1961-1966)

686668(8.) Rubber gaiter for bearing(R)

183265683537678824(9.) Support bearing
Support spring under rubber(10.) Rubber seal

(R)

955523955921
955894942402231312231313(11.) Bolt
(12.) Spring washer(13.) Washer(11.) Bolt (later type)(14.) Yoke(15.) Companion flange, B20E

(1967-1969)(B20F)(1967-1973)

(R)

Call

4
6
7
10
15

5

2
3
1

9

8

12
11

13

14

4

CVI AUTOMOTIVE

D-TYPE OVERDRIVE PARTS (B18)380250380251380293380294380296380297380294-1
955846955920(1.) Main casing(early type only)(2.) Rear casing(3.) Pin stud
(40 mm)(6 per o/d)
Pin stud(30 mm)(7 per o/d)
Pin stud(36 mm)(2 per o/d)
Pin stud(28 mm)(1 per o/d)
Pin stud set (complete for 1 overdrive)(4.) Nut(16 per o/d)(5.) Spring washer(16 per o/d)

380258(6.) Brake ring
7
Spacer flange between O/D & gearbox

380183 (380434)(8.) Bearing, rear(9.) Bearing, middle(10.) Bearing, front(11.) Carrier, for front bearing(11a.) Bolt
(12.) Circlip(13.) Circlip(exchange)(14.) Cone clutch, relined
Core charge for cone clutch (refundable)(15.) Cork gasket, oil filter housing(16.) Cork gasket, solenoid fitment(17.) Gasket, solenoid inspection cover(18.) Rubber o-ring, on solenoid lever(19.) Gasket, main casing to spacer flange(20.) Oil seal
Gasket set (with O-rings)
Gasket set (with O-rings & oil seal)(20a.) Nut for companion flange

380404380408380410380409380319380320380409/10(21.) Planet carrier (complete)(22.) Planet gear set(23.) Needle bearing in planet gear(24.) Planet shaft(25.) Thrust washer(26.) Lock pin (Mills pin)

380244380413380414380259273152380257380272380256(27.) Sunwheel(28.) Uni-directional clutch retainer(29.) UDC circlip(30.) UDC bearing cage (cone)(31.) UDC roller set(32.) UDC clamping ring(33.) UDC inner bearing cone(34.) Thrust washer

380411380410(35.) Annulus (used only)(36.) Annulus spigot bearing

380347380298(37.) Relief valve (body/plunger/spring/plug/ring)(38.) O-ring, on relief valve(39.) Oil pump piston, with roller and pin(40.) Spring, for oil pump(41.) Sleeve, for oil pump
380262 /38041 (42.) OP non-return valve (body, ball & spring)380243-1(ref: 380245)(3 gears)(6/car)(3/car)(6/car)(3/car)Fitting kit for planet gears (23/24/25/26)

UDC (compl.)(Now 274043D)

Oil pump (complete, nos. 39-42)

380436
18820(43.) Plug, for oil pump(44.) Sealing washer

380274380440380280(45.) Oil filter, earlier type(46.) Oil filter, later type(47.) Seal

380441380282
18820(48.) Plastic washer set, magnetic, for late filter(49.) Oil drain plug(50.) Sealing washer

380617380249(53.) Solenoid(54.) Operating lever

380415-1
380284380290380275380299Operating valve set:(59.) Plug, for operating valve(60.) Copper washer(61.) Operating piston(62.) O-ring, on operating piston

380247(63.) Spring set

380403380398(64.) Central lubrication bush(65.) Cam (with woodruff key & lock ring)380305-1(66.) Speedo pinion, gear only (re-use shaft)

380192191117(67.) Oil seal, at speedo input(68.) O-ring, on speedo pinion bush662292
11996(69.) Inhibitor switch, on gearbox lid (4th gear)(70.) Copper sealing washer

1221967
11009(71.) Gearbox mounting, for M41(R)(72.) Support bearing for gearbox input shaft (R)

59
53
60
57

63
64

12 13

RK-254523

11a
11

10

3
37

Includes nos. 8-10, 14-20,
23-26, 53

47 45/46 15
48
38

53
4

50

39

50

40
41

2

8

28
24

26
25

29

31

20

+ core charge

49

42
43, 4422

Overhaul kit for "D"type overdrive.

16

53

5

NLA

Volvo "D" type overdrive

14
1

54
62

61

(55/56/57/58.)

6

58
56
55

17
18

Call

380243380255380270NLA

181063380306380307380268380273380271380300380246Stom-246
380277380351380356380291380186380295
M41D
380100380309PAGE 30

20a

34
33

4
5

23

9

36

69

3

70

32
30

35

7
65
72

27
21

19

66

67
68

71

CVI AUTOMOTIVEJ-TYPE OVERDRIVE PARTS (B20)

Overdrive unit, type J ('68-´70), new
Overdrive unit, type J ('71-´73), new254561254601273135380747380768380779936-22380778380770273133380673380675(1.) Main (front) casing(2.) Rear casing(3.) Brake ring

380771380689
Stom-689
11013
181092380693380694(4.) Solenoid(incl. O-rings)(Exchange!)(5.) Clutch cone (grey lining)
Core charge for clutch (refundable)(6.) Bearing, rear(7.) Bearing, middle(8.) Bearing, front(8a.) Bearing carrier

380720380772380773(9.) Gasket, oil sump(10.) O-ring, on solenoid, small(10a.) O-ring, on solenoid, large

380618380674380676380684
M41J(11.) Gasket between O/D and gearbox(12.) Gasket, in front of brake ring(13.) Gasket, behind brake ring(14.) Oil seal
Gasket set (with O-rings)

380101380778-1
271454

Gasket set (with O-rings and oil seal)

Volvo "J" type overdrive
67

1

8

66

(29.) Seat with seal, relief valve

See 380778-1
See 380778-1(30/31.) Sleeve, for relief valve(31.) O-ring(32-38.) Piston assembly

See 380778-1(37.) Spring (small)(39-45.) Piston, under 380779(47.) O-ringSee 380778-1

Relief valve (nos. 29-45 on diagram)Relief valve (current modified type, w plug)

380729380719(48.) Oil filter(49.) Oil strainer

380672
18665(50.) Pressure plug(51.) Gasket

380721380725(52-54) Oil pump piston

190611380766273134(55.) Ball(56.) O-ring(57/58.) Seat + spring, non-ret. valve

380726380767(59.) Plug, incl. O-ring(60.) O-ring (loose)(with slide and pin)
Sleeve, for oil pump

273134-1

8a

65

64

PAGE 31

71

63

72

66
52

53
54

67

51

29

48

10 10a

4

50
12

56

13

31

5
57

55
59

49

18 17

20

40
41

58
36
60

35
37

43
44

38

45
46
47

28

22
19

23

26
24

70

42 69

2

70a

7

27
73, 746221

380707380709380763380707-1

68

25

16

61

11

39

33
34

9

3

15
15a

30

32

6

14

380704380706380705(15.) Needle bearing for planetary gear(16.) Bearing pin(3/car)(17.) Lock pin(3/car)Fitting kit, compl. planet gr. assembly(incls. nos. 15, 15a, 16, 17, 18)(19.) Oil catcher, behind planet gear carrier(20.) Planet gear(21.) Planetary carrier (complete)(27%)

See kitSee kitSee kit

380714380713380712273152380257380711380715(22.) UDC (uni-directional clutch) retaining circlip(23.) UDC oil slinger(24.) UDC bearing cage (retainer)
274043(25.) UDC roller set
UDC(complete)(26.) Clamping ring(27.) UDC inner bearing cone(28.) Thrust washer

38069938067968144546814455
273151
380887(61.) Sunwheel(62.) Annulus(63.) Operating piston, incl. O-ring (380698)(64.) O-ring
380756(65.) Spring set(66/67.) Lock nut(replaces 955846 & 380303)

380753380751380757380752(68.) Speedo pinion(69.) Pinion bearing, + connector, bracket, oil seal(70.) O-ring(70a.) Oil seal

66229211996
6837111221967(71.) Inhibitor switch, on gearbox lid(72.) Copper sealing washer(73.) Gearbox mounting, for M410
(74.) Gearbox mounting, M41

Call

(R)

Call

CVI AUTOMOTIVEREAR AXLE, SPICER

PAGE 32

Wheel bearings, oil seals, brake drums (P1800/S)
Part#89679 (HD)(7.) Drive shaft

NLA

181217-18118 (8.) Rear wheel bearing

192550673788673791
19246(9.) Oil seal
(10.) Gasket(11.) Oil seal, outer(12.) Felt ring

CVI-605(8-12) Wheel bearing kit (nos. 8-11)

160553153031191174(13.) Key
(15.) Castellated nut(16.) Split pin

955676955848940097955950(17.) Bolt(18.) Nut(19.) Washer(20.) Lock washer

FK-009(2/wheel)(includes felt ring 19246)

Part#
673797(21.) Brake drum, genuine (with hub)65449087699(22.) Wheel bolt
Wheel nut

9991791R

Hub puller, for brake drum
Spicer axle, P1800/S
17
9

20

12

16

21

18

22

19
8
10

13

11

7
15

Fitting kit for 1 brake backplate (17-20.)

Wheel Bearing, Oil seals (1800E/ES)
Part#
383168384728384710(1.) Spacer ring(2.) Wheel bearing(3.) Oil seal

(R)

Rear wheel bearing, 1800E/ES(R)
4273872(1-3.) Wheel bearing kit(includes items above)1(1 wheel)

2
3
9

5

955569950356(4.) Bolt, for support stay(5.) Nut

941858950377(6.) Bolt, for torque rod(7.) Nut

7

66763386763649401159423368(8.) Bolt(9.) Lock washer

10(10.) Wheel bolt
(10.) Wheel bolt

688984(std size)(oversize)

Wheel nut (chromed), E/ES

NLA

Pinion & Differential carrier bearings: Pinion oil seal (all)Part#
181301-02
181303-04

Inner cone/outer cup, pinion (frt)(1/car)Inr. cone/outer cup, pinion (rear)(1/car)(23/24.)

Inner cone/outer cup, diff (M27)(2/car)Inner cone/outer cup, diff (M30)(2/car)(27/28.)Spicer M27/M30

C

B

34

35

36

25

(25/26.)26A
33a181305-06
181305-662

9429059143317(29.) Pinion oil seal(30.) Pinion oil seal

RH - SPICER(27/28.)27(original genuine - NBR rubber)(current genuine - Viton)

33

29, 3024(30a) Dust slinger

80506
88726
80513

(31.) Oil deflector, behind oil seal(32.) Nut for companion flange(33.) Washer

89691
89254

(33a.) Inspection cover(34.) Gasket for rear cover

NLA(Note! Oil seal 942905 isheat resistant up to 107 C,
9143317 up to 204 deg. C.)

32

30a

384201384204384209

(A)
(B)
(C)

Pivot pin
Differential side gear
Thrust washer(M30 axles)(M30 axles)(M30 axles)

955523942402955949952359(35.) Bolt for rear cover(35.) Bolt for rear cover (late)(36.) Spring washer(37.) Oil filler plug

(10/car)(10/car)

Repair sleeve, for sealing surface on pinion

81388

28

31

23

37

CVI AUTOMOTIVEREAR AXLE SUSPENSION, to 1965

Part#
653442653443(1.) Suspension arm, outer lhs(2.) Suspension arm, outer rhs

653448653448X(3.) Washer
Pressed stainless washer on body653461653461HR
653456950394

(4.)
(4.)
(5.)
(6.)

663972(7.) Rubber ring around axle

667581653168653168HR(8.) Torque rod (from approx. March '63)
(9.) Rear rubber bush
(4/car)(9.) Rear rubber bush (harder rubber(4/car)667535667535X
950356(10.) Washer
Pressed stainless washer on body(11.) Lock nut

662797955568950366(12.) Front silentbloc, torque rod(13.) Bolt for silentbloc(14.) Nut
(special low nut)276553
BIL AR(15.) Shock absorber + fittings
Bilstein gas shock, rear(genuine)(genuine)

Front rubber bush
Front rubber bush (harder rubbe
Clamp
Nut for clamp(4/car)(4/car)NLA

PAGE 33

Part#
955783955922(23.) Nut(24.) Spring washer

67225189818
940115940108(25.) Check strap(26.) Shaped washer(27.) Bolt
(28.) Spring washer

83107
663989(29.) Rubber cushion(29.) Rubber cushion(D = 37)(D = 45)87033
955565950366120802(30.) Rubber bush, for Panhard rod(31.) Bolt
(32.) Nut(33.) Washer(genuine)

Call

Rear suspension, to 1965

23

24

20
21
22
17

30

32

31
32

18
33

(2/car)

19
26
267012928
27

16(16.) Rubber cushion (NB. Included in 276552/53)

1015657843(17.) Rear spring(genuine)

659154667686(18.) Spring seat, lower(19.) Rubber cushion, under spring seat668777659325(20.) Spring seat, upper(21.) Rubber insert

30

9
14

8

NLA

(22.) Rubber buffer, above spring

11

9
29

1

13
12

83108

NLA

3

4

25

7

16

5

6

(genuine)

REAR AXLE SUSPENSION, 1966-1973
Part#672610672609-1(25.) Suspension arm (with bushes)(25.) Suspension arm, supplied without bushes

Rear suspension, '66-'73

45
46662797955569950356(26.) Bush, front(27.) Bolt
(28.) Nut

675771675771-1
678887941858950377(29.) Bushing (ch. 16500 - 25668)(29a.) Bushing (ch. 16500 - 25668)(30.) Bushing (ch. 25669-)(31.) Bolt
(32.) Nut for 941858

672616672226678790(33.) Torque rod(34.) Bush, front & rear (ch. 16500 - 25668)(35.) Bush, front & rear (ch. 25669-)

955569950356940280(36.) Bolt for above (front and rear)(37.) Nut(40.) Spring washer

47
41a(proper genuine)(current genuine)

42

(R)

Check strap &panhard rod See picture above

4

43
44
48

35
36

Panhard rod parts

Same as above

276553
BIL AR
670129(41.) Shock absorber + fittings(2/car)(41.) Bilstein gas shock, rear
(2/car)(41a) Rubber cushion (NB. incl in 276552/53)

657843659154667686668777659325(42.) Rear spring(genuine)(43.) Spring seat, lower(44.) Rubber cushion, under spring seat(45.) Spring seat, upper(46.) Rubber insert

83108
83107
663989(47.) Rubber buffer, above spring(48.) Rubber cushion(48.) Rubber buffer for axle

(genuine)(D = 37)(D = 45)

33

34

34
28

31

40

37
32
41a

26

36

NLA
27

25

29, 29a30

NLA

CVI AUTOMOTIVEFRONT SUSPENSION, VOLVO P1800

Part#671351671352671440(1.) Lower wishbone(lh)(2.) Lower wishbone(rh)(3.) Upper wishbone (from August 1965)

87033
653410653409950354120802950366

(4.)
(5.)
(6.)
(7.)
(8.)
(9.)

663675
192113950357(10.) Lower inner wishbone bush, ch. 8000(11.) Bolt for bush (long)(12.) Nut

83107
662203

PAGE 34

Part#
955550942942955562672068955572955898950356(36.) Bolt(37.) Washer(38.) Bolt
(39.) Washer(40.) Bolt
(41.) Washer(42.) Nut

1210298
190142907849(43.) Lower ball-joint(44.) Castle nut(45.) Split pin

273038672792(46.) Lower ball-joint kit (for one side: incls bolts/nuts)
Rubber cover, for lower ball-joint (with lock rings)(13.) Rubber cushion, upper wishbone(14.) Rubber buffer, lower wishbone

273004(47.) Upper ball-joint kit, to July 1965
(Now in old-style genuine withlubricator nipple on top)

83125*
191707657841*83126*
955826**273239-1(16.) Anti-roll bar bush
(8 per car)(17.) Bolt for anti-roll bar(18.) Spacer tube
(must shorten)(19.) Washer(20.) Nut
Anti-roll bar kit, for 1 side (15.-19.)273030672788(48.) Upper ball-joint kit (incl fittings+48a), Aug 1965(48a.) Rubber cover, for upper ball-joint (with lock rings)

66652565787487699(49.) Brake disc -ch# 30000 (genuine, w. hub & bolts)(50.) Wheel bolt(included on complete disc)(51.) Wheel nut

657839672217940114955950(21.) Anti-roll bar bush, front(22.) Clamp(23.) Bolt
(24.) Star washer(2 per car)682304(53.) Brake disc, 1800E/ES

88640
907849273160(54.) Inner grease seal(55.) Split pin(56.) Wheel bearing kit (1 wheel) (includes 88640)

653184653642(25.) Spring(26.) Rubber seal, on spacer washer(genuine)

276552
BIL AF(27.) Shock absorber (incls. nos. 29-32)(28.) Bilstein front gas shock absorber (2/car)

116124187464
15304287465

Tube of grease (80 g - genuine)(57.) Thrust washer(58.) Nut(59.) Grease cap

67012995584887741
89328(29.) Rubber cushion, shock absorber fitting(30.) Nut(31.) Washer(32.) Washer

664292670051682103(60.) Front cross-member, Jensen -ch 7999
(60.) Front cross-member, 1800S ch 8000-28299(60.) Front cross-member, 1800S 1969 + E/ES

660088672228955523955949Lower anchorage, early type(33.) Lower anchorage, late type(34.) Bolt(35.) Star washer

654106654107654105658769658770(61.) Adjuster shim, thickness 0,15
(61.) Adjuster shim, thickness 0,50
(61.) Adjuster shim, thickness 1,00
(61.) Adjuster shim, thickness 3,00
(61.) Adjuster shim, thickness 6,00

Rubber bush (lower up to ch# -7999 only)
Sleeve(genuine)
U bolt(genuine)
Lock nut
WasherLock nut(special low nut)

NLA

Front suspension, Volvo P1800

273004(to 7/'65)

8/axleSee 270733

30

31

3

See 273038

29

32

7

37

13

47

36

4

5

42

8
9

61
41

6

40
26

39

60
48

38

273030(from 8/'65)

27, 28

48a

20
21

19

16

11
5

56
54

25
14

49

11

18

22

24

56
23
55
45
59
33
50

58

50

51, 52

42

1, 2
44

46
a

57

35

Early lower set-up
4

7

5

43
46

53

12

10

34

17
6

273038

8

9

CVI AUTOMOTIVESTEERING BOX

Part#
250085 (ER250086 (ER250143 (ER250144 (ER

(1.)
(1.)
(1.)
(1.)

654011664428(2.) Sealing collar, on steering column(3.) Coupling

114271*678249*659214
180764678240678241

(4.)
(5.)
(6.)
(7.)
(6.)
(7.)

656704*85627*
85618
85616
85617

(8.) Gasket under lid(9.) Bush for Pitman arm shaft(10.) Bearing(11.) Bearing cup, upper(12.) Bearing cup, lower

656707*656708*656709/10
190296*(13.) Adjuster shim, 0.10 thickness(13.) Adjuster shim, 0.12 thickness(13.) Adjuster shim, 0.15/0.30 thickness(14.) Lock washer, with bendable tab (genuine)

Steering-box (LHD), 1961-1969
Steering-box (RHD), 1959-1967
Steering-box (LHD), 1968-1970
Steering-box (RHD), 1968-1970(exchange)(exchange)(exchange)(exchange)

PAGE 35

Call
Call
Call
Call

1961-1968
18

17
19

Oil seal, lower
Oil seal, upper (Stefa double-lipped genuine)Lid(1961-1969)
Oil filler plug(1961-1969)
Lid(1970-1973)
Oil filler plug(1970-1973)

1969-197376
8(2 per box)
15
16

Kit 54929
Kit 54929
Kit 54929
Kit 54929

5

11
10

*5492954929-1

Steering-box re-bushing set (complete)
Steering-box set (less shims/tab washers)

662349662350662347662348682630(15.) Pitman arm shaft (LHD)(15.) Pitman arm shaft (RHD)(16.) Steering worm, LHD (up to 1969)(16.) Steering worm, RHD (up to 1969)(16.) Steering worm (1970-1973)

664478664477-1(17.) Switch for horn ('61-'64), for overdrive ('65-'69)(18.) Horn button(offered without chrome)

665108
85611
85612
85613

(19.) Housing for indicator arm(20.) Bearing(21.) Spring(22.) Seat

13

9

12

20
4

Call
Call
Call
Call

22

14
2
3

21

1

STEERING TRACK RODS AND TIE-RODS
Part#
658596658597(1.) Track rod (lhs)(2.) Track rod (rhs)658431658432(3.) Tie-rod end, lhs(4.) Tie-rod end, rhs

Steering track rods, tie-rod & tie-rod ends

3

4660979-1
190573

7
6

6

5

7

(5.) Tie-rod (with tie-rod ends - German-made)Tie-rod (in middle)(detachable ends)

10
9

6

8

(6.) Castellated nut (included on track/tie rods)

1, 2
9078247(7.) Split pin
Track rod (fixed ends) - nearest each wheel

670877(8.) Rubber dust cover, with lock rings 9/10

IDLER ARM
Part#
54928

Repair kit for early idler arm (to 1961)

Call'67-'73'62-'664
3663709(1.) Bush for idler arm ('62-'66)

666402669255950356914170

(2.)
(3.)
(4.)
(5.)

276521(6.) Repair kit for idler arm (1962-1966) (1-5)

671444671444-1(7.) Bush for idler arm, 1967-'73(7.) Bush (non-gen.)

Shaft
Vulcollan washer
Nut
Grease nipple

5

1
6

7

3

(genuine)(R)

2

CVI AUTOMOTIVEBRAKE SYSTEM, B18, 1961-1968 (single-circuit)

PAGE 36

Brake master cylinders and Repair kitsPart#655879276405up to chassis # 35:(1.) Brake master cylinder
Repair kit(up to ch# 35) NLA(genuine)

662186666144(2.) Brake master cylinder, B18(3.) Filler cap

Brake master cylinders: accessory reservoir

6from chassis # 36:

7(from ch# 36)

7

1(up to ch. # 35)
4

Repair kit, genuine, no piston
Repair kit, genuine & complete
Rep. kit (seals+valve genuine)

276461276461-X
276461-1

5(A-F + H-K)
(A-K)
(B, E, F, H, K)

from ch. # 363

2(NB.: 276461 -1 is what most of our competitors
offer, but not with genuine parts. Seal H is also
included in both early and late format - early typeis narrower than late where it fits on the piston)

5

6

12

7

10

7
64947011
67291791312890782495584794013595594919027918665

11Brake grease for cylinder overhaul(4.) Yoke(renew if bolt holes are oval)(5.) Clevis pin(6.) Split pin(7.) Nut(8.) Bolt(9.) Lock washer(10.) Screw union(11.) Copper washer

89Repair kit 276461
A
E

C

G

Not fitted to USA
cars in 1968

I
J

B

6724256727694K

D
F

Brake light switch(R)(12.) Accessory reservoir, complete(R)( semi-transparent - easy fluid level detection!)H

Handbrake system, to 1969
8

Handbrake system P1800 1961-1969

21

10

9
14
16

3
17

13

19

1

18

12

4

2
15

20

11

5, 6

7

Part#
68292265678580969
950373

(1.)
(2.)
(3.)
(4.)

658843658844
191260(5.) Clamp, cable to backplate, lh(6.) Clamp, cable to backplate, rh(7.) Screw(stainless)(stainless)(4/car)660651
191030654980(8.) Plastic brace on h'brake lever(9.) Screw(10.) Button(1/car)(1/car)(1/car)Handbrake cable, genuine
Rubber grommet
Clamp (U-bolt), cable to body
Lock nut(2/car)(2/car)(2/car)(2/car)NLA

Part#672995940143942914666420666418955826955894667889(11.) Contact switch (USA '68 only
(12.) Lock washer(USA '68)(13.) Nut
(USA '68)(14.) Pull rod(15.) Draw brace(16.) Nut(17.) Washer(18.) Spacer sleeve

656945653625665236(19.) Dust cover (NB: included on complete cable)(20.) Return spring(1/car)(21.) Rubber seal (in floor)(1/car)(1/car)(1/car)(1/car)(1/car)(1/car)(2/car)(2/car)(1/car)NLA

Brake servos (boosters) and Repair kit (B18)Part#670921(1.) Brake servo, Girling MK2a

276556(2.) Repair kit, Girling servo (with instructions)5662781(3.) Filter element, early servo with brace lock4671076671077(4.) Filter element, later servo (screw-down type)(5.) Filter cover, later servo

669590(6.) Valve on "T"-piece

662775(7.) Piston (rebuilt modernised type - see the CVI
website for photo - sold on exchange only)

Girling brake servo type Mk2a

943707

Servo hose

6894157

Lockheed servo kit (see website for details)(replaces original Girling servo)

NLA
6

3

2

1

7

CVI AUTOMOTIVE

Front Brakes (Girling):
6

PAGE 37

Discs front (Drums rear) 1961-1968

Girling front brakes, B18

21

5

16

3

13

9, 10

11, 12
Stainless steel caliper
pistons? Please call!

2

6
5

15

4

18, 19Brake disc and hub

13
21

1

17

14
20

7

Part#
670728670729
Stom-OK(1.) Brake caliper, exchange reconditioned, lhs(1.) Brake caliper, exchange reconditioned, rhs
Core charge (refundable)

276489(2.) Repair kit (seals) for 2 calipers

667593667592664823656456

(3.)
(4.)
(5.)
(6.)

22

16

8

Part#
666528666529(11.) Bracket, later type, lh (2nd-hand only)(12.) Bracket, later type, rh (2nd-hand only)

FK-008(13-15) Fitting kit, backplate to stubaxle

666525(16.) Brake disc, genuine (fits from ch # 7000-)(fits earlier cars provided caliper brackets(nos. 11 & 12) are changed to later type)667238(17.) Hub for brake disc (genuine)

Overhaul kit(for 2 calipers)(contains pistons, seals, bleed nipples)275819(18.) Brake pad set for 2 calipers, up to ch# 6999
(please check calipers haven't been updated!!!)668905669012(7.) Bolt for fitting of caliper(2/caliper)(8.) Lock washer (with bendable tabs)

270987272691(19.) Brake pad set, both calipers, ch 7000(20.) Fitting kit, for both calipers

668333668334(9.) Backplate, lhs(10.) Backplate, rhs

65787487699(21.) Wheel bolt
(22.) Wheel nut

276489-OK

Piston, small
Piston, large
Bleed nipple
Dust cover(2/caliper)(1/caliper)

Rear Brakes, P1800/S 1961-1968 Girling single-circuit system: Rear Drums
P1800 rear brakes, B18 (Girling)

5
8

1
3

7

2, 4

13
14

9
8
2
1011

15

16
18
17

Part#
67040412

9(1-3.) Wheel cylinder, 7/8"
(NB. Not for 1800S USA 1968 - see later)

276407276574(2.) Repair kit, genuine (even for cyl. 662513)(2.) Repair kit, gen. (cyl. 671207, june '64-june '65)

656455656456(3.) Bleed nipple for cylinders(4.) Dust cover for nipple

662518940155(5.) Screw, cylinder to backplate
Lock washer

27181464947012(7.) Brake shoe set, rear, '62-'70(genuine)
Copper paste for fitting brake shoes (2 oz)

273171-1(8.-9.) Fitting kit, with return springs(R)(Q503)

Part#
671201671202(10.) Link
(11.) Lever, lhs

668667955846940155FK-009(12.) Brake adjuster unit
(13.) Nut (for brake adjuster)(14.) Lock washer
Fitting kit for 1 brake backplate

67379765449087699
153031191174(15.) Brake drum, genuine (with hub)(16.) Wheel bolt
Wheel nut(17.) Castle nut for drum
Split pin for castle nut

6737889991791R(18.) Gasket (2 per wheel)(See "rear axle")
Hub-puller, for removal of rear drum

(rhs NLA)CVI AUTOMOTIVEBRAKE PIPES, BRAKE HOSES B18, 1961-1968 (single circuit)

PAGE 38

Brake pipes & hoses, ch# 1-6999
34

40

36

43

42
4

32
25

24

27

8

37

12

9

29

35

5, 6

7

10

24

3

33

11

2
12

1

9
11

665008665009665003665004665005665005-1
665006665007

(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)
(8.)

Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe

lh front outerrh front outerlh front innerrh front inner
front to backfront to backlh rearrh rear(-ch # 6999) Call(-ch # 6999) Call(-ch # 6999) Call(-ch # 6999) Call(ch # 1-3198) Call
(3199-6999) Call(-ch # 6999) Call(-ch # 6999) Call

664800670201955858955950(9.) Brake hose, front(10.) Brake hose, rear(11.) Nut(12.) Star washer

670738670736669034/35
671808/09
670200(13.) Brake pipe
(14.) Brake pipe(15.) Brake pipe(16.) Brake pipe(17.) Brake pipe

lh front inner(ch # 7000-) Callrh front inner(ch # 7000-) Calllh/rh front outer (7000-12436) Calllh/rh front outer (ch# 12437-)
front to back (7000-16499) Call

672053672054659979660013672051672052(18.) Brake pipe(19.) Brake pipe(20.) Brake pipe(21.) Brake pipe(22.) Brake pipe(23.) Brake pipe

front to valve
valve to union
lh rearrh rearlh rearrh rear

66503818335(24.) Rubber grommet(25.) Clamp(genuine)(Girling)(ch# 16500-) Call(ch# 16500-) Call
(7000-16499)(7000-16499) Call(ch# 16500-)(ch# 16500-)(R)

121572677980190665(26.) Clamp(27.) Clamp(28.) Screw

18355(29.) Clamp around axle

(formerly 18363)

66480387696
955640955920(30.) Three-way union(31.) Three-way union(32.) Screw(33.) Spring washer(-ch# 6979)

NLA

19027918651
18665(34.) Screw union(35.) Copper washer(36.) Copper washer

664804672425(37.) Brake warning light switch(38.) Brake warning light switch(-ch# 6999)(ch# 6980-)

NLA

653777(39.) 5-way union

659048663389653238950406(40.) Pedal bushing(41.) Return spring(42.) Pedal rubber(43.) Nut

671894273104671894-1(44.) Pressure reduction valve, from ch# 16500
NLA(45.) Repair kit
Not currently available
Pressure red valve, universal & adjustable(single)(double)(triple)NLA(R)(now 950366)(NB. This looks nothing like the original item - see website)

40

Brake pipes & hoses, ch# 7000-28299
40
15, 16

24

36

27
14

28

43

41

34

42
32

39
34
9

34

35

28

21, 23

12

33

29

35

25
37

11

17

26
13

15, 161031

20, 22

28

24

44
45
25

9
19
18

CVI AUTOMOTIVEBRAKE SYSTEM, B18 (DUAL-CIRCUIT)

PAGE 39(NB. Fitted to cars exported mainly to the USA, in 1968)

Brake master cylinder
Part#672825(1.) Brake master cylinder

273076273076-1(2.) Repair kit(3.) Repair kit

64947011(R)

Brake master cylinder 672825, B18 (dual-circuit)(genuine, with piston)(seals only)

6

Red brake grease for cylinder overhaul

678237(4.) Rubber sleeve(2/car)

18677
681659(5.) Washer (gasket)(6.) Strainer

940135955949(7.) Bolt(8.) Lock washer

672917(9.) Yoke

913128907824

Clevis pin for yoke(10.) Split pin

955847955921(11.) Nut(12.) Spring washer

10

8

7

4
5

1

2

Repair kit, for
Brake master cylinder(not for automatic cars)

9

12

1
1
2

3

2, 3

Front brakes:

See "Girling System: front brakes" - Page 37

Handbrake System:

See Page 36

Rear Drum Brakes - 1968 Dual-Circuit
Part#
667166(1.) Wheel cylinder

Wagner Lockheed rear brakes, 1968 dual-circuit

27302464947011

Repair kit(with return spring)
Red brake grease for cylinder overhaul

87462
656456

Bleed nipple, on wheel cylinders
Dust cover for nipple

42659676(2.) Pushrod (2/cyl.)955512955920(3.) Screw, wheel cyl. to backplate(4.) Lock washer

1

9

11
7
6
10
12
5

271813659663K
64947012(5.) Brake shoe set, 1 axle
(genuine)(6/7.) Guide pin and clip set, for one axle
Copper paste for fitting brake shoes (2 oz)
14(8.) Guide washer (arrow must point forwards)(9.) Retainer (second-hand only)

659672273172(10.) Rubber plug, for adjuster hole
Guide pin kit (1 axle): 659663/64 + 669916 + 659672

Part#
673797667160659668(11.) Return spring, upper(12.) Return spring, lower

9991791R(13.) Clip, for handbrake lever on trailing shoe

6, 7

16

669916659670

88830

3

8

NLA

15

(14.) Brake drum, genuine (with hub)Hub-puller, for removal of rear drum65449087699(15.) Wheel bolt
Wheel nut

673788(16.) Gasket (2 per wheel)

Brake Servo (booster):See Page 36(See "rear axle")

CVI AUTOMOTIVEBRAKE SYSTEM, B18 (DUAL-CIRCUIT)

PAGE 40(NB. Fitted to cars exported mainly to the USA, in 1968)

Brake Hoses, Pedal rubbers, Brake light switch, Reduction valve
Part#670738670736671808/09
673011672054672051672052

(1.)
(2.)
(3.)
(4.)
(5.)
(6.)
(7.)

665038(8.) Rubber grommet(R)

664800670201955858955950(9.) Brake hose, front(10.) Brake hose, rear(11.) Nut(12.) Lock washer(genuine)(Girling)

18335
121572190665(13.) Clamp(14.) Clamp(15.) Screw

18355(16.) Clamp around axle

87696
955640955920(17.) Three-way union(18.) Screw(19.) Spring washer

Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe
Brake pipe

lh front innerrh front inner
lh/rh front outerfront to valve
valve to union
lh rearrh rear

Call
Call
Call
Call

(single)(double)(formerly 121585)

Part#
19027918651(20.) Screw union(21.) Copper washer

653777(22.) 5-way union

NLA

191026679715
192026(23.) Plug(24.) Plug(25.) Copper washer

NLA

679364(26.) Brake light switch

653238(27.) Pedal rubber(R)

659048663389950406(28.) Pedal bushing(29.) Return spring(30.) Nut(now 950366)

672969273104(31.) Pressure reduction valve(32.) Repair kit for original valve

671894-1

NLA
Not currently available

Pressure red valve, universal & adjustable(NB. This looks nothing like the original item - see website)

Brake pipes and hoses, B18 dual-circuit

28
20
26

28

20
21

29

21

30
27
13

18

15
19

15
7

14
15

9

6

12
13
22

2

5

21

11

17

10
12
23

16

31

4
25
24

11

13
8
32

1
8

11

3

12
9

3

CVI AUTOMOTIVEBRAKE SYSTEM, B20, 1969-1973

PAGE 41

Brake Master Cylinder (LHD & RHD) and Servo (exchange only)

11
9
8
6
3
7
Repair kit 273125

1

4

5

10

2, 2a

Part#
673766(1.) Brake master cylinder, genuine

273125273125-1(2.) Repair kit(2a.) Repair kit

64947011(R)(with pistons)(seals only)

Red brake grease for cylinder overhaulPart#
673767(6.) Brake fluid reservoir

678237681659(7.) Rubber grommet(8.) Strainer, under filler cap

673768(9.) Brake servo

680906(3.) Rubber ring

1037

955782955921(4.) Nut(5.) Spring washer

943707943199(2 per car)

Decal (ATE T51) on brake servo(10.) Servo hose(11.) Nipple

NLA

CVI AUTOMOTIVEBRAKE SYSTEM, B20, 1969-1973 (cont'd.)

PAGE 42

Footbrake system, Front Brakes (B20)
Girling front brakes,
B20

10, 11
6

7

14

1, 2

12

4
3

13
14

5
8
9

4
Brake disc and hub

12

7

16

17

5
22

15, 16

20

6

17

15

21
Part#
684432684433Stom-OK
943506678142(1.) Brake caliper, exchange reconditioned, lhs(2.) Brake caliper, exchange reconditioned, rhs
Core charge for brake calipers(3.) Bolt, caliper to bracket(4.) Piston (4 per caliper)

273071-1

18, 19Part#271739271739-1(13.) Brake pad set (2 wheels)(13.) Brake pad set (2 wheels)

272691(14.) Fitting kit (for both calipers)(5.) Repair kit (seal kit) for 1 caliper

666525270733(15.) Brake disc, genuine (with hub), 1969 only(16.) Brake disc, 1800E/ES(ref: 682304)

678155656456(6.) Bleed nipple (3 per caliper)(7.) Dust cover(incl. in rep. kit 273071-1)

65787487699(17.) Wheel bolt
(18.) Wheel nut

19027918651(8.) Screw union, for pipe into caliper(9.) Copper washer

688984(19.) Chromed wheel nut, 1800E/ES

671799(20.) Brake hose, front

673773673774FK-008(10.) Backplate, lhs(11.) Backplate, rhs(12.) Fitting kit, backplate to stubaxle

955858942366(21.) Nut for hose(22.) Washer for hose

(2/car)(genuine)(R)(up to 1969)
NLA(4/car)Footbrake system, Rear Brakes (B20, 1969 only)
1800S Girling rear wheel brakes, B20 (1969)

3
2, 4

6
273090

1
2
5
7
6
8
9

11

10
7

12

Part#
673731(1.) Wheel cylinder (for 1969 model year only)

273275273275-1(2.) Repair kit, genuine, for two cyls. (273167)(2.) Repair kit, for one cylinder(R)

678155656456(3.) Bleed nipple(4.) Dust cover for bleed nipple

271814(5.) Brake shoe set (1 axle)(genuine)

273171-2(6-7) Fitting kit (incl. return springs)(Q504)

Part#
673797

Brake drum, genuine (with hub)679364

Brake light switch

273090(8.) Repair kit for reduction valve ( excls. piston)

673788(9.) Gasket (2 per wheel)

670201942336955858(10.) Brake hose, rear (Girling)(11.) Spring washer(12.) Nut(See "rear axle")(2/car)CVI AUTOMOTIVEBRAKE SYSTEM, B20, 1969-1973 (cont'd.)

PAGE 43

Footbrake system, rear, Volvo 1800E/ES 1970 - 1973
1800E/ES rear wheel brakes

9, 10273090
3
4

7

5, 5a
6
1
5. 5a

12

2

8, 8a
13
2
11

685324685325Stom-ok
943507685331678155656456273114273114-1
270164272641

Caliper, exchange reconditioned (lhs)
Caliper, exchange reconditioned (rhs)
Core charge (refundable)(1.) Bolt (2 per caliper)(2.) Piston(3.) Air bleed nipple(4.) Rubber cover(incl. in repair kit 273114)(5.) Repair kit for 2 calipers(5a.) Repair kit for 1 caliper(6.) Brake pad set, genuine(7.) Fitting kit for pads (w. vibration damper)

15

14

7

67681227073112064821206483950045273090(8.) Brake disc(8a.) Brake disc(9.) Backplate, lhs(10.) Backplate, rhs(11.) Screw(12.) Repair kit, reduction valve(excludes piston)(repro)(genuine)

670201942336958858(13.) Brake hose, rear (Girling)(14.) Spring washer(15.) Nut

(2/car)(4/car)(4/car)(2/car)Handbrake system, 1970-1973
Part#
1212342677218675914(1.) Handbrake cable(1/car)(1a.) Bolt with lock(included with h'brake cable)(1b.) Retainer(included with h'brake cable)

680912913124
907824(2.) Pull rod(3.) Clevis pin(4.) Split pin

1800E/ES Handbrake System

Call

32

30

28

31

659655955826960141680907680908955525950353(5.) Spring(6.) Nut(7.) Washer(8.) Wheel(9.) Spacer sleeve(10.) Bolt
(11.) Nut

686336688136(12.) Return spring(13.) Rubber grommet

275872275873
FK-677524
FK-681963(14.) H'brake shoe set, 1 car (E to 38099, ES -172)(15.) Handbrake shoe set, 1 car (later type)(16.) Fitting kit for handbrake shoes, early(16.) Fitting kit for handbrake shoes, late

677525(17.) Handbrake adjuster, complete(2/car)1212191
1212192677529686653
686654688118688119677483687107687108(18.) Pressure plate(19.) Spring(20.) Seal
(21.) Lever, lhs(22.) Lever, rhs(23.) Lever, lhs(24.) Lever, rhs(25.) Bracket, lh(26.) Bracket, lh(27.) Bracket, rh(2/car)(2/car)660651
191030(28.) Plastic eyelet on handbrake lever(29.) Screw

2

29

6

5

10

7 6
9

8
11

NLA

4
3

1a

12
25, 26, 27

1b
1

13

20

19

21, 22, 23, 24 18

16(1800E -ch 31456)(1800E -ch 31456)(1800E -ch 31456)(1800E ch 31457-, all ES)(1800E ch 31457-, all ES)(1800E -ch 31456)(1800E ch 31457-, all ES)(1800E ch 31457-, all ES)

14, 15654980(30.) Button

672995940143942914(31.) Contact switch
Lock washer for switch
Nut for switch

665236(32.) Rubber sealing gaiter, in floor

17(1/car)(1/car)(1/car)14, 15CVI AUTOMOTIVE
Part#
664371(1.)
664372(2.)
664373(3.)
CVI-LP18001

BODY PANELS AND MUDFLAPS, VOLVO P1800

Front wing, lhs
Front wing, rhs
Front panel
Wheel arch protectors

P1800 Bodywork, front section
Call
Call

664725664726(4.) Front rail, under wing/fender, lhs(5.) Front rail, under wing/fender, rhs

664168664169665716(6.) Splash plate, lhs w. 665716 (now 1213717)(7.) Splash plate, rhs w. 665716 (now 1213718)(7a.) Rubber seal around splash plate

664257669105950149(8a.) Bonnet hinge(2/car)(9.) Rubber cushion, from ch. 10200(9a.) Screw for cushion, from ch. 10200-

687743S
664513a664513b(10.) Bonnet soundproofing set(11.) Bonnet stay:a.) (early) star-wheel type(11.) Bonnet stay:b.) (late) manual type

664175654067653309653687(12.) Air intake (left side only is available)(13.) Cross-member, under radiator(14.) Cover plate, on front of crossmember(15.) Front chassis outrigger (without jack point)

663884663882190364
192041(16.) Mudflap, front(17.) Mudflap bracket, front(18.) Screw for mudflap & bracket(19.) Washer

664285664246

PAGE 4481011Wheelarch protector

Call
4, 5

9
9a

2

6, 7

3
7a
1

8a
20
12

(5/side)(2 per side)

21
18

19

13

(20.) Reinforcing ring, headlamp(21.) Reinforcing ring, indicator

17

16

15

14

Floor & sills, P1800

664057664058(22.) Outer sill panel, lh(22.) Outer sill panel, rh

NLA
NLA

664380/81
664062/63(23.) Sill (complete), lh/rh(24.) Inner sill, lh/rh

NLA
Call

664998664999(25.) Floor pan (lh, front section)(26.) Floor pan (rh, front section)

24

26

22
25

23

678127664256665978P1800 rear body panels

(R)
(R)

Reflective emblem on door edge
Door stop
Guide for door stop

40

664279664280(27.) Rear wing, lh., up to ch 30000(28.) Rear wing, rh., up to ch 30000

682231682232(29.) Rear wing, lh., from ch 30001(30.) Rear wing, rh., from ch 30001-

664000684242(31.) Rear panel, P1800/S/E(32.) Rear panel, 1800 ES

664170664171664172(33.) Stay plate, left(34.) Stay plate, right(35.) Stay plate, rear

664102(36.) Anchorage plate for rear lamp

664199664730664731(37.) Bootlid, P1800/S/E(38.) Spring for bootlid, P1800/S/E, lh(39.) Spring for bootlid, P1800/S/E, rh

664287664297-R(40.) Filler flap, with hinge, P1800/S(41.) Filler inlet (less pipe)

37

38, 3927, 2928, 3033, 34

36

52

41

51

49, 5045, 46

35
42

31

47

48

ES rear body panels

68393633, 34
51
52
32

(R)
(R)

29, 3045, 4647

48
43, 44NLA(R)

Filler flap, with hinge, 1800E/ES

663880(42.) Mudflap, rear, P1800/S/E

1211389
1211466(43.) Mudflap, rear lh, 1800 ES(44.) Mudflap, rear rh, 1800 ES

663878663879190364960140(45.) Mudflap bracket, lh rear (now stainless)(46.) Mudflap bracket, rh rear (now stainless)(47.) Screw for mudflap & stay
(2 per side)(48.) Washer(2 per side)669637669638955120955891(49.) Gravel deflector, lh(50.) Gravel deflector, rh(51.) Screw for gravel deflector (5 per side)(52.) Washer

49, 50NLA
NLACVI AUTOMOTIVEPAGE 45

DOOR COMPONENTS, DOOR GLASS GUIDES, DOOR LOCKS

36
17, 1828

27, 29

12
8
11
36

14
30, 3115

9
1334, 35

32

37
38

40
10

39

33a

20
19
25

3, 4, 5, 6,7

1, 2

21, 22

26

23, 24
26a
42

33

41
1, 2

43

16

Part #
672152672153(1.) Door seal (on door), lhs(2.) Door seal (on door), rhs

Part #
673279 (B) (21.) Striker plate, LHS, good used
673280 (22.) Striker plate, RHS, new668980668981(3.) Seal around door opening, to 1969 (felt), lhs (R)(3.) Seal around door opening, to 1969 (felt), rhs (R)(genuine)(genuine)(Note: door opening seals for the 1961 to 1969 models
were all felt covered, not pvc. In 1970 Volvo changed
from felt to pvc. Please note that the felt covered seals
come as an unfinished 3.7m strip without the 90 degree
angle - you must cut and make your own angle joints.
The quality of the seal is nevertheless excellent!
Seals for 1800E & 1800ES are pvc covered and come withglued 90 degree angle joints.)
682296682297(4.) Door opening seal, 1800E lhs(5.) Door opening seal, 1800E rhs

682940682941(6.) Door opening seal, 1800ES lhs(7.) Door opening seal, 1800ES rhs

664866688540665633509(8.) Rear guide channel for door glass (2/car)(9.) Front guide channel for door glass (2/car)(10.) Inner felt scraper for door glass (2/car)(Door glass guide kit (for both doors)

664535664536(11.) Gasket large, up to ch# 20999(12.) Gasket small, up to ch# 20999

672365672366672657(13.) Gasket large, from ch# 21000(14.) Gasket front, from ch# 21000(15.) Gasket rear, from ch# 21000-

678127(16.) Reflector sticker on door edge

673459673460(17.) Vent window seal, lhs from ch. 10000(18.) Vent window seal, rhs from ch. 10000(NOT 1800ES)

668258664871(19.) Scraper seal against door glass(20.) Clips for scraper seal (5 per side)673277 (23.) Guide, on door, LHS
673278 (24.) Guide, on door, RHS
320551 (25.) Filler strip, under door glass
669105 (26.) Rubber cushion
950148 (26a) Screw
669405 (27.) Qtr. light frame, LHS, 1800S/E
669399 (28.) Quarter-light glass, clear glass, lhs 1800S/E
683479 (29.) Qtr. light frame, LHS, 1800ES
669472 (30.) Escutcheon plate, lhs, from ch# 10000669473 (31.) Escutcheon plate, rhs, from ch# 10000-

Use 682940

672481 (32.) Plastic lock button, vent window, '67(from ch 21000-)
664587 (33.) Clips, for winder handle, P1800/S
687299 (33a.) Clips, for winder handle, 1800E/ES
664733 (34.) Door lock, with 2 keys
664733-1 (35.) Paired door locks, with 2 keys

Call660137 (36.) Key blank (type FP)
660138 (36.) Key blank (type FR)
671319 (36.) Key blank (type FS)
664533 (37.) Seal ring on push button
664527 (38.) Stop ring664530 (39.) Spring
950045 (40.) Screw
664256 (41.) Door stop
665978 (42.) Guide for door stop
687996 (43.) Inner door handle, 1800E/ES(R)

CVI AUTOMOTIVE
664734664735664738

PAGE 46

LOCKS & LOCK SETS, BOOTLID HANDLE & FUEL FILLER(1.) Bootlid/tailgate lock barrel(2.) Petrol flap lock barrel(3.) Petrol flap lock, with chrome housing

4, 5, 64, 5, 6

9

Lock set, complete (4 locks, 2 keys)(Doors, bootlid, petrol flap)

664736664736-1

10
7

Lock set, with 664736 + 664738(includes 2 x door lock, 1 bootlid lock, 1 filler
cap lock, + chrome housing and 2 keys)

660137660138671319(4.) Key blank (type FP)(5.) Key blank (type FR)(6.) Key blank (type FS)

664287665118(7.) Fuel filler flap, with hinge ('61-'69)(8.) Rubber seal

664737(9.) Bootlid handle

664545664543(10.) Gasket, under handle(11.) Push button

664533(12.) Seal ring on push button

2

1
3

(R)

11

12

Call
3

(Swedish-made)
8A

684547(A.) Glove box lock

E to ch # 32799
ES early

NLA

1800 ES TAILGATE GLASS, HANDLE, LOCK COMPONENTS & GAS STRUT
Part#
683269 (1.) 1800ES tailgate glass, clear
683529 (2.) 1800ES tailgate glass, green tinted

NLA

683352 (3.) Rubber spacer under strut-to-glass screw
688555944555944558941907959095

1, 2

(4.)
(5.)
(6.)
(7.)
(8.)

Gas filled opener support
Nut
Ball stud
Resilient washer
Locking brace

NLA

688500 (9.) Ball stud959090 (10.) Ball seat
683842 (11.) Seal
944102 (12.) Clip

6

10

NLA
NLA

5

683228 (13.) Tailgate handle

3
7664734 (14.) Lock cylinder, with 2 keys

8660137 (15.) Key blank (type FP)
660138 (16.) Key blank (type FR)
671319 (17.) Key blank (type FS)

4
9
10

14
18

15, 16, 17683227 (18.) Opener knob
960220 (19.) O-ring

11

19
13

683229 (20.) Base plate, against glass
683226 (21.) Lock flap (on inside of glass)683223 (22.) Catch (attached to base plate)
683225 (23.) Spring, on catch

12
25
24

20
23

26

684658 (24.) Rubber gasket, on sides
684659 (25.) Rubber gasket, central

21
22

Call

942402 (26.) Screw

NLA
NLA

(2 per car)(2 per car)

Call
Call

CVI AUTOMOTIVEGLASS & RUBBER SEALS FOR GLASSPAGE 47
19
20
18
20

15

20
12, 13, 14

10, 11

17

6, 7, 8, 9

4, 5
20
16

1, 2, 3

Part #Part #

683894683726683728(1.) Front windscreen, clear(2.) Front windscreen, green tint(3.) Front screen, blue top-tint

668049 (12.) Rear screen, clear, P1800/S/E
673683 (13.) Rear screen, clear, P1800/S/E (heated)
687712 (14.) Ditto, heated & tinted(repls. 684216)

6733191211949(4.) Windscreen seal, to 1969, P1800/S(5.) Windscreen seal, from 1970 (1800E, ES)

668373 (15.) Rear screen seal, P1800/S/E

665200665201684165684166

(6.)
(7.)
(8.)
(9.)

665202665203(10.) Rear side glass seal, P1800/S/E, lhs(11.) Rear side glass seal, P1800S/E, rhs

Rear side glass, P1800/S/E, lhs (clear)
Rear side glass, P1800S/E, rhs (clear)
Rear side glass, P1800/S/E, lhs (tinted)
Rear side glass, P1800S/E, rhs (tinted)

NLA
NLA
NLA

669261 (16.) Front screen trim
669262 (17.) Front screen trim

(LHS)
(RHS)

669328 (18.) Rear screen trim
669329 (19.) Rear screen trim
660151 (20.) Junction

(LHS)
(RHS)
(2 per screen)

683842

NLA

Rear screen seal, 1800 ES

BONNET & BOOTLID SEALS
672146

Bonnet rest seal

672147

Bootlid seal

BODY PLUGS AND GROMMETS

668106684441(1.) Rubber plug, rear side member(2.) Rubber plug

D = 19D = 26664768(3.) Rubber plug, front pillar + front flooring

668159(4.) Plastic plug, small (sill plate)(R)

668257(5.) Plastic plug, large (cant rail)(R)

665831
680035(6.) Plug for casing over gearbox(7.) Grommet

671261(8.) Rubber plug for firewall matting

658434(9.) Rubber plug

941269(10.) Rubber grommet

667516677055(11.) Rubber plug(12.) Rubber plug

NLA
NLA

1, 2

4

3

NLA
5

NLA

9

12

6, 7

8

10

11

CVI AUTOMOTIVE

EXTERIOR TRIM, P1800 & 1800S, 1961 - 1966
Exterior trim, Volvo P1800 1961-1966

36
37

PAGE 48

17
24
25

33
39

38

16

19

26

22

27

14

34
17

35

13

21

20

18

15

Early Bumpers -ch#12499

32

9, 10

31

11

1, 2

23

7, 8
25

26
27

29

28

6
4

12

5
3
30
30

Grilles & Grille SurroundPart #
664841 (28.) "Eggbox" grille, Jensen type (aluminium)
668301
Grille, 1965-66 (silver)

Windscreen, Gutter & Side trim
Part #
664622664623(1.) Front wing moulding, '61-'66(2.) Front wing moulding, '61-'66

(LHS)
(RHS)

668068940090955946940092

(3.)
(4.)
(5.)
(6.)

(5/side)664624664625(7.) Door moulding, curved, '61-'66(8.) Door moulding, curved, '61-'66

(LHS)
(RHS)

668259668260(9.) Trim strip outside door glass(10.) Trim strip outside door glass

(LHS)
(RHS)

668258664871(11.) Door glass scraper seal
(12.) Clips for seal/trim strip

2/car(5/side)664617 (32.) Volvo badge on roof pillar (Jensen)
192586
Clips for 664617
670241 (33.) 1800 S badge

669261669262(13.) Front screen trim
(14.) Front screen trim

(LHS)
(RHS)

276375 (34.) Volvo letters, rear, up to ch# 37549 ( genuine)
Clips for Volvo letters (included in 276375)
82660

669328669329660151(15.) Rear screen trim
(16.) Rear screen trim
(17.) Junction

(LHS)
(RHS)

670065670066(18.) Gutter trim
(19.) Gutter trim

(LHS)
(RHS)

664886(20.) Junction piece

669631669632(21.) Trim on top of rear wing(22.) Trim on top of rear wing

(LHS)
(RHS)

665121 (37.) Rubber guard, front bumper iron
665124 (38.) Rubber guard, rear bumper iron
665125 (39.) Rubber guard, rear side iron (early bumpers)

654585672259(23.) Clips, forward for trim
(24.) Clips, rear for trim

(3/side)(2/side)Hub caps

940090955946940092(25.) Washer(26.) Lock washer(27.) Nut for clip

Clips for moulding
WasherLock washer
Nut for clip

273168 (29.) Grille surround, all 1800 models(comes with rubber seal + fitting kit)
13319 (30.) Rubber seal, around grille surround (2.11m)(unc genuine)
Badges & Letter set

NLA
NLA

664493 (31.) Front nose badge
665337
Clips for badge fitment

NLA

NLA
(R)

Bumper Centre sections & Rubber guards

664737664545

Bootlid handle, P1800/S/E (Swedish-made)Gasket, under handle

665435 (35.) Front centre section (Jensen)
665478 (36.) Rear centre section (Jensen)

654108654108 (D)Hub cap ("V"), ch. 6001-12499 (stainless)
Red sticker for center of hubcap

670437

Black "V" hubcap, '65-'69

664738Petrol flap lock, with chrome housing

CVI AUTOMOTIVE

EXTERIOR TRIM, 1800S & 1800E

PAGE 49

Exterior trim, Volvo 1800S/E 1967-1972
43

25
18

31
17

20

27

23

28
41

18

15

34

26

38, 39

19

16

40

22

35
18

21

12

5, 6, 7, 8

29, 3010, 11
14
1, 2

24
26

3, 4

27

28

32

37

13
9

36

42

9

9

9
44

33

45
46

Grilles & Grille Surrounds

Windscreen, Gutter & Side trim
Part #
671987671988(1.) Front wing moulding, '67-'73(2.) Front wing moulding, '67-'73

(lh)
(rh)

Part #
672477 (29.) Grille, 1967-69 (silver)
682152 (30.) Grille, 1970-71 (black)671981671982(3.) Door moulding, '67-'73(4.) Door moulding, '67-'73

(lh)
(rh)

683633 (31.) Grille, 1800E 1972, all 1800 ES
684967
Clips, for 683633

671989671990685982685983

(5.)
(6.)
(7.)
(8.)

(lh)
(rh)
(lh)
(rh)

273168 (32.) Grille surround, all 1800 models(comes with rubber seal + fitting kit)

95384(9.) Clips for trim '67-'73

668259668260(10.) Trim strip outside door glass(11.) Trim strip outside door glass

668258664871(12.) Door glass scraper seal
(13.) Clips for seal/trim strip (5 per side)669261669262(14.) Front screen trim
(15.) Front screen trim

(LHS)
(RHS)

669328669329660151(16.) Rear screen trim
(17.) Rear screen trim(18.) Junction

670065670066(19.) Gutter trim(20.) Gutter trim

664886(21.) Junction piece

669631669632(22.) Trim on top of rear wing(23.) Trim on top of rear wing

(LHS)
(RHS)

654585672259(24.) Clips, forward for trim(25.) Clips, rear for trim

(3/side)(2/side)940090955946940092(26.) Washer(27.) Lock washer(28.) Nut for clip

Rear wing moulding, '67-'69
Rear wing moulding, '67-'69
Rear wing moulding, '70-'73
Rear wing moulding, '70-'73(8/car)13319 (33.) Rubber seal for grille surround (2.11m)
Badges & Letter set

(LHS)
(RHS)

664493665337

Front nose badge, ch -32799
Clips for badge fitment(2/car)NLA

675887 (34.) Front nose badge, 1800E, ch 32800-37549 R
Front nose badge, 1800E fr. ch 37550-, all ES R
685946
191695 (35.) Clips for nose badges(2/car)673702 (36.) B20 badge, on grille
192586 (37.) Clips for above badges

(R)

(LHS)
(RHS)
(4/car)670241 (38.) 1800S badge
684804 (39.) 1800E badge

(R)
(R)

(LHS)
(RHS)

276375 (40.) Volvo letters, rear, up to ch 37549 ( genuine)
82660 (41.) Clips for letters (included in 276375)
685811 (42.) Volvo badge (rear), late E/all ES
688371 (43.) Automatic emblem, 1800E

NLA

(R)
Call

Wheels & Hubcaps

664737664545664738

Bootlid handle, P1800/S/E
Gasket, under handle
Petrol flap lock, with chrome housing

670437 (44.) Black "V" hubcap '65-'69
684001
Wheel rim, 5 1/2" x 15", 1972-'73
684835 (45.) Hub cap (small chrome centre), '72/'73
1210343
Emblem (in centre of 684835)

Call

688984Call

Chromed wheel nut, 1800E/ES

682086 (46.) Wheel trim ring New!

CVI AUTOMOTIVE

EXTERIOR TRIM, 1800ES

PAGE 50Exterior trim, Volvo 1800ES 1972-1973
29

22
27

13

25

28

26

15, 16

14 12

18
10

21

20 19

5, 6

17

3, 4

1, 2

replace with 654585
7
34276613

31.

33

36

32

7

35

22

7
22

7
8, 9

276614

23

24

11

30.

Part #
671987671988Windscreen & Side trim
(1.) Front wing moulding(2.) Front wing moulding

(lh)
(rh)

671981671982(3.) Door moulding(4.) Door moulding

(lh)
(rh)

685982685983(5.) Rear wing moulding(6.) Rear wing moulding

(lh)
(rh)

95384

(7.) Clips for trim

683464683465(8.) Trim strip outside door glass(9.) Trim strip outside door glass

668258664871(10.) Door glass scraper seal
(11.) Clips for seal/trim strip (5 per side)

(LHS)
(RHS)

Windscreen & Side trim
Part #
669261 (12.) Front screen trim
(LHS)
669262 (13.) Front screen trim
(RHS)
660151 (14.) Junction(2/car)669631 (15.) Trim on top of rear wing
(LHS)
669632 (16.) Trim on top of rear wing
(RHS)
654585 (17.) Clips, forward for trim
(3/side)672259 (18.) Clips, rear for trim
(2/side)940090 (19.) Washer
955946 (20.) Lock washer
940092 (21.) Nut for clip
(unc original)
192318 (22.) Screw (stainless) 27 pcs on rear, + 12 pcs
944540 (23.) Screw (stainless)(6 per car)
942704 (24.) Screw (stainless)(6 per car)

NLA

Badges685946 (25.) Front nose badge, 1800E fr. ch 37550-, all ES (R)
191695 (26.) Clips for nose badge(2/car)685811 (27.) Volvo badge (rear), late E/all ES
1211295 (28.) 1800ES badge, genuine
1211078 (29.) Automatic emblem, 1800 ES

Grille & Grille Surround683633684967(A.) Grille, 1800E 1972, all 1800 ES(B.) Clips, for 683633

273168(C.) Grille surround, all 1800 models(comes with rubber seal + fitting kit)

13319

(D.) Rubber seal for grille surround (2.11m)(8/car)NLA

Rear-view Mirrors (blue tinted glass)276614 (30.) Door mirror flat glass 1968-1972 (attached fr inside)276613 (31.) Door mirror flat glass 1972-1973 (attchd fr outside)
Mirror head, convex blue tinted glass
1213608
941637
Screw, mirror head to mirror stalk
Wheels & Hubcaps

B
C
A

684001 (32.) Wheel rim, 5 1/2" x 15", 1972-'73
684835 (33.) Hub cap (small chrome centre), '72/'73
1210343 (34.) Emblem (in centre of 684835)
688984 (35.) Chromed wheel nut, 1800E/ES

Call
NLA

D
33

682086 (36.) Wheel trim ring New!

36

CVI AUTOMOTIVEPAGE 51

BUMPERS, VOLVO 1800S/E/ES (from ch. no. 12500-)

Bumpers, 1800S/E/ES from ch# 12500- (Note: NOT 1800ES USA/CAN 1973)
3

1

4
5
9, 10
16
15
17, 18

11

6, 7, 8

2

2

21
20
19

14

19

12

17, 18
13

16

15
20
21

3

1
4

5

Part #
668326668327684667(1.) Bumper corner, front left/rear right(2.) Bumper corner, front right/rear left
(3.) Centre section (front and rear)

668311668312(4.) Rubber strip (on corner sections)(5.) Metal retainer (under strip)

6651211213591
1213592(6.) Rubber seal (1800S/E, ES -1972)(7.) Rubber seal, lh (1800ES 1973)(8.) Rubber seal, rh (1800ES 1973)

665124
1213458(9.) Rubber seal (1800S/E, ES -1972)(10.) Rubber seal (1800ES 1973)

683871665124(11.) Rear underrider, 1800 ES(12.) Rubber seal (1800ES)

Part #
668318 (13.) Bumper iron, lhs
668319 (14.) Bumper iron, rhs
940114 (15.) Bolt
940097 (16.) Washer
955535 (17.) Bolt
940115 (18.) Bolt
942336 (19.) Washer

NLA
NLA

(1800S/E -ch# 37549)(1800E ch# 37550-, all ES)(1800S/E -ch# 37549)

941739 (20.) Screw for rubber protector
192292 (21.) Washer

NLA

1213234 (22.) Bumper corner USA 1973, front left/rear right1213231 (23.) Bumper corner USA 1973, front right/rear left
1213459 (24.) Rubber gaiter955580 (25.) Bolt
955837 (26.) Nut(2/car)(4/car)(4/car)Bumpers, 1800ES USA/CAN 1973
4
22
26
24

5
23

25

20

23

21

22
5
4

Call

CVI AUTOMOTIVEINSTRUMENTS & DASHPADDING, VOLVO P1800

PAGE 52DASHPADDING

66510312129851(1.) Dashpadding, upper, lhd(2.) Dashpadding, lower, lhd(ref: 665101)

21210889

Rear view mirror (w'out stalk), E/ES (interior)

668169668166(3.) Speedo cable, all LHD M41/M400, + RHD '70-'73(4.) Speedo cable, M40 LHD, M41 RHD '61-'69

88273
666756666974380192(5.) Rubber grommet on cable (from ch. 6001-)(6.) Angle box, at overdrive end(7.) Wound wire drive pin
Oil seal at angle box

3, 4.
6

7

380305-1
38075338016438086129, 30

5

31

7

NLA

INSTRUMENTS, 1961-1969(NB. Included for reference only)

3, 4

9

Speedo drive gear (B18, 19 cogs, w'out shaft)
Speedo drive gear (B20, manual transmission)
Speedo drive gear, 1800E automatic ch -37549
Speedo drive gear, auto, 1800E ch 37549-, all ES

68670580664425665258(8.) Rev counter, to ch 30000(9.) Rubber grommet, on conduit for rev counter
Sender, for cars up to ch 9999

NLA
NLA

673438673439665259665260(10.) Speedometer, Miles(11.) Speedometer, KM
Chrome surround, small(12.) Water & oil temperature gauge (Swedish text)(13.) Water & oil temperature gauge (English text)

NLA
NLA
Call
NLA
NLA

664642665262(14.) Bränslemätare (svensk text)(15.) Bränslemätare (engelsk text)

NLA
NLA

664644(16.) Clock

NLA

664643665261
41866116218
277706(17.) Oil pressure gauge (Swedish text)(18.) Oil pressure gauge (English text)(19.) Flexi hose for oil pressure gauge(20.) Elbow union(21.) Bulb
(8 per car)

NLA
NLA

21

14,15
17, 1810, 1128

16

19, 2612, 1320, 27

INSTRUMENT, 1970-1973(NB. Included for reference only)

23, 256821596644252224

Rev counter
Rubber grommet, on conduit for rev counter

NLA

1212587
1212588
682163683299682162683298Speedometer, KM
Speedometer, Miles(22.) Water temperature gauge(23.) Temperauture sender, water(24.) Oil temperature gauge(25.) Temperauture sender, oil

NLA
NLA
NLA

682160419860419834
1606877
682161682158

Oil pressure gauge(26.) Flexi hose for ditto(27.) Elbow union fo ditto(28.) Oil pressure sender
Fuel gauge
Clock(later 1212961)

NLA

40136
941263941265(29.) Rubber grommet(30.) Rubber grommet(31.) Rubber grommet

NLA

NLA
NLA
NLA

CVI AUTOMOTIVEDoor and Wing Mirrors, Volvo P1800

PAGE 53
276614276614

Door mirror (original fitting/option 1968-'72), arm attached tofront of base. Fitted with threaded studs through door panel.
(blue-tinted flat glass). Fits BOTH sides.

276613

Door mirror (first fitted 1973), with arm fixed to rear of baseto rear of base, blue-tinted flat glass. Fits BOTH sides.
(Fitted by means of 2 screws from the outside)2766131213608

New! Mirror head, convex blue-tinted glass (use with 276613 or 276614 above)

277521 (RP)277521 (RK)Wing mirror with round head
Wing mirror with round headCVI-619F
CVI-619C

Cone-shaped racing mirror (chromed)
Cone-shaped racing mirror (chromed)

flat glass
convex glass

flat glass
convex glass

CVI AUTOMOTIVEHEATER SYSTEM

PAGE 54

Part #
673451(1.) Heater control valve

Part #
941424 (20.) Defroster hose

659357955126(2.) Rubber seal(3.) Screw

93963
82429
40136

(4.) Rubber plug(5.) Rubber button(6.) Grommet (for cable) (-ch 2139)

658722658728(7.) Sponge seal for defroster flap(8.) Sponge seal for heater flap

670384661561669544(9.) Sponge seal, behind heater unit(10.) Sponge seal, under heater unit
(11.) Sponge seal, round661546(12.) Heater core

673707673706673705(13.) Heater hose, long type(14.) Heater hose, from valve(15.) Heater hose, from core

951789(16.) Hose clamp

683441
191695(17.) Ventilator grille, on rear wing, 1800E/ES(18.) Starlock washer

6734721214276683440(19.) Ventilator grille, internal, 1800E

662968 (28.) Seal for ventilator intake(2/valve)(2 m per car)418628 (21.) Water return pipe, B18 ('61-'64)
Use 419331
419414 (21.) Water return pipe, B18 ('65-'68), B20 (LHD)Call
419746 (21.) Water return pipe, B20 (RHD)Call
We offer pipe 419331 with a slightly different
angle at the heater end - 240 kronor(2 per car)(8 per car)419331 (21.) Water return pipe, B20

668606 (ER) (22.) Fan motor, early type (rebuilt exchange)

Call671436 (B) (23.) Fan motor (second-hand, late type)
NLA

955136 (25.) Screw(formerly 661560)(formerly 661551)(formerly 661552)(9 per car)

661063 (26.) Drain hose, under heater unit

(6 per car)955137 (27.) Screw(8 per car)

Decal, heater instruction
Decal, heater instruction(not ES 1973)(ES 1973)

Heater system, Volvo P1800
20

20
9

22

28

Early type fan, P1800
11

5

22

5
12

10

23
25

7

6

27
14
25
15

1
8

2

4

19

26

13

3

16
15

1800ES
17

18
19

1800E

16

17

18

21

CVI AUTOMOTIVELITERATURE

PAGE 55

2001

Haynes Workshop manual for Volvo Amazon/1800 series

2003"Essential Volvo 120 series" by Anders Ditlev Clausager

2005"Volvo P120 - The Amazon Series" by Dieter Günther & Walter Wolf

2006
2007

B18 Workshop manual (copy)
1800 E/ES Workshop manual, 1972 (copy)

SPARE PARTS CATALOGUES (VOLVO)
212121212123

Volvo Spare Parts catalogue, Volvo P1800 (B18 1961-1968)
Volvo Spare Parts catalogue, Volvo P1800 (B20 1969-1973)

2008

Volvo fast moving parts catalogue for Amazon, PV/Duett, 140/160 1970

STICKERS AND DECALS
1006
1007

B18B/D Air filter 1961-1966
B18B/D Air filter 1961-1966

LHD (AC)
RHD (Coopers)

1008
1009
1010

B18 Charging regulator (Bosch 12v)
B18 Ignition coil (yellow)
B18B/D Air filter ('67-'68)

LHD & RHD

1012

B18 Ignition coil (white, '67-'68)

1013
672765

B18 Radiator sticker
B18/B20 Alternator warning (from '67 GT, 121/122 '68-)

1014
1015
1016

B20 Ignition coil (green, '69-'70)
B20/B30 Valve cover sticker ("Check belt tension acc to…")
B20 Radiator sticker ("Filled with genuine Volvo coolant…")

1017
678127"TUDOR Safety Sweden"
Reflector sticker on door edge

1018
1019

"Do not open See Instruction book" (radiator cap, '67-'70)"Fill cooling system here"(expansion bottle cap '67-'70)

1020
1021

"A Product of Superb Swedish Engineering" (back window)
H sticker, for "högertrafik", when Sweden changed over in '67

1022"Volvo Rally - European Champion 1963 & 1964"

1026"Bosch1029"Brrrrrrrrrrrrrrrr" Air condition decal

6734721214276

Heater control
Heater control

1031"Shut Carefully etc"

1037

Decal (ATE T51) on brake servo(old batteries)

Volvo Imp", on alternator (Amazon, 140, P1800)(not ES 1973)(ES 1973)(1800 ES tailgate sticker)

73606
667583672280/81

HOW TO ORDER - MOST IMPORTANT!

CVI AUTOMOTIVEPAGE 56

Dear Customer

We at CVI hope that you will find (and continue to find) this catalogue a great help in
assisting in the restoration or ongoing maintenance of your Volvo. Our aim is to enable
you to identify the parts you want as easily as possible. This will not only help you toacquire the parts you want but will also help us to pick and pack the correct parts.
We have now set up a webshop to enable you to place orders in as easy a manner as possible.
Please remember that it helps both you and us if you always use the same e-mail addresswhen you go to the check-out.

Sending goods in return/Sending core units for rebuild
In order for CVI to avoid having to pay Swedish import duties and VAT when goods are returned,
or when sending us, say, SU carburettors for rebuild, it is MOST IMPORTANT to markthe package as follows:1.) When returning goods:"Defective goods returned under warranty - no commercial value for Customs purposes"

1.) When sending goods for re-build:"Goods sent for renovation/re-build and return - no duties or VAT applicable"

Please note: We reserve the right to alter prices without prior notice

WWW.CVI-AUTOMOTIVE.SE