CHAdeMO DC Charging Connector(CHV-04)
Instruction Manual

Thank you for purchasing our product.
Please read the entire Manual completely before using the product.
This Operation Manual contains important precautions forpreventing accidents and methods for using the product properly.
Please read this Manual carefully, to make sure you can use thisproduct properly. After reading the manual, please keep it in aplace where you can access anytime and read it when necessary.

This Operation Manual may be subject to changes without any notice.

Be sure to show the operation method on the charger.
Breakage due to misoperation of users is not coveredby warranty.

YAZAKI Corporation
Yazaki Parts Co., Ltd.
Issued on June 29, 2016 (Edition 3)

* This product is dedicated for the CHAdeMO system. Please do not use it for other charging systems.
• Compliance with IEC 62196-3:2014 excluding Clause 25.301

Table of contents
Names and functions of parts ................................................................. 3
Safety precautions ................................................................................... 5
How to hold charging connector .......................................................... 11
Positions and use of the ejector button ............................................... 12
How to use the product ......................................................................... 13
Connecting charging connector .......................................................... 13
Removing the charging connector ...................................................... 14
When stopping charging in the middle ............................................... 15
Maintenance ........................................................................................... 16
Daily inspection and maintenance ...................................................... 16
Regular checks................................................................................... 18
When you have a problem ..................................................................... 19
Installing holder...................................................................................... 22
Installation not at recommended installation angle ............................. 23
Specifications ......................................................................................... 24
Japanese specifications ..................................................................... 24
North American specifications ............................................................ 25
European specifications ..................................................................... 26
Terminal array .................................................................................... 27
Warranty [CHAdeMO DC charging connector (CHV-04)] .................... 29

2

Table of contents

Names and functions of parts
Product name: CHAdeMO DC charging connector (CHV-04)(hereinafter referred to as “charging connector”)
①

⑥
①
⑥

⑤
[3] ②
④
②

④

③
④

④
⑦

① LatchHook that fixes (locks) the coupling withthe vehicle inlet.
② LED lamp (Red)
Indicates that the product is energized.
Lit: Being charged (energized).
Unlit: At the end of charging, charging is
not underway (Not energized).
Note

When the LED lamp is lit in red, do not touch
the charging connector.

③ GripPortion at which a user grips the charging
connector.

④ Screw
Used to fix the case in place.
(11 locations)⑤ HousingPortion inserted into the vehicle inlet.
⑥ Guide (convex)
Projections in the upper part of the
housing. The housing can be connected
properly by inserting it such that the
projections are aligned with the grooves(concaves) in the vehicle inlet.
⑦ CableA bundle of wires for running electricity
from power supply to a vehicle.

Names and functions of parts

3

⑧

⑨

⑪
⑩

⑪

⑧ Ejector button
Press to eject the connector from thevehicle inlet.
It has three button positions to lock or
unlock the housing to or from the vehicle
inlet.
For details, refer to “Positions and use of
the ejector button” (page 12).

⑨ Vehicle inlet
It is an insertion port on the side ofvehicle⑩ Terminal (with resin cap)
Metal part within the housing. Connectedwith the vehicle inlet to pass electricity.
⑪ Terminal
Metal part within the housing. Connectedwith the vehicle inlet to pass electricity.

4

Names and functions of parts

Safety precautions
Please make sure to read through the “Safety precautions” before using the product. The “Safety
precautions” contains important information for preventing damage to users, other persons and theirproperty and using the charging connector safely.
 Indication of symbols
This manual indicates the level of risk or damage that may be caused by mishandling of the product withthe following symbols: Please make sure to understand the content and follow the instructions contained
herein.

Warning

Indicates mishandling may result in death or serious injury.

CautionIndicates mishandling may result in injury or damage to property.

Each precaution has a corresponding symbol of “Caution”, “Prohibited” or “Must”.
Symbol calling forattention

Symbol indicating prohibited action

Prohibited

No fireDo notdisassemble

Do nottouch

Symbol indicating “MUST”

MUST

Caution* If your product malfunctions or is broken and can be no longer used, Contact your distributor.

Safety precautions

5

to observe the following rules may result in death or serious injury due toWarning Failingfire or electric shock.

Do not disassemble, repair or modify.
Doing so may cause fire, electric shock or injury.
Do notdisassemble

Do not use the product at a higher voltage or current than the rating.
Prohibited

Doing so may cause fire or electric shock.
Be sure to confirm ratings set forth in the product manual.

Do not damage the cable or do not use the product with a damaged cable.
Prohibited

Damaged cable may have the broken surface, which in turn causes wire breakage, fire or electric
shock. In particular, do not use the cable while it is twisted. Doing so repeatedly is likely to damage or
break the cable.
• Do not allow the cable to be caught by a vehicle door, vehicle charging station, or outer wall.

• Do not run over the cable with tires or do not put a heavy object on it.

• Do not slam or rub the cable against the ground.

• Do not pull, twist or bend the cable by force.

• Do not approach the cable to a heating apparatus or do not heat it.
Before and after using the charging connector, restore a damaged or twisted cable to the normal
state.
To use it safely, refer to the maintenance section (pages 16 to 18) of this document.

6

Safety precautions

When you feel something unusual, stop charging.
MUST

Doing so may result in fire or electric shock.
When you have heard an unusual sound or felt an unusual smell, stop charging immediately. Do not
use the product afterward.

When you hear a thunder, stop charging.
MUST

Do not touch the charging connector during thunder even if charging is underway. Failing to do so
may cause electric shock due to a lightning stoke.

Do not pull out the cable by force during charging.
Doing so may cause fire, electric shock or malfunctioning.
Prohibited

Do not pour water or liquid on the product.
Prohibited

The ingress of water or liquid may cause fire or electric shock.
Pouring water on the housing may cause electric shock or a short circuit.

Do not touch the interior of the housing or insert a thin stick.
Doing so may cause electric shock.
Do not touch

Do not put the product near fire.
Doing so may cause fire.
No fireDo not apply an impact during charging.
Prohibited

Doing so may result in fire or electric shock.
When the product is damaged, stop charging immediately. Do not use the product afterward.

Safety precautions

7

Do not step on or run over the product.
Doing so may cause fire, electric shock or injury due to damage.
Prohibited

Do not drop.
Prohibited

Dropping the product or applying a strong impact to the product causes malfunctioning or breakage,
which in turn result in fire, electric shock or injury.
Should you drop it into a water pool, do not use it.

Do not step over, put something on or lean against the charging connector.
Doing so may cause deformation or breakage, which may in turn result in fire, electric shock or injury.
Prohibited

Do not swing around or throw the charging connector.
Doing so may break the charging connector, which may in turn result in injury.
Prohibited

Do not put a foreign substance inside the housing.
Prohibited

Doing so may cause fire, electric shock or malfunctioning.
Confirm that the housing contains no foreign substance before use.
Remove the foreign substance in accordance with the maintenance section (pages 16 to 18).

Do not let children use the product alone or do not place it within their reach.
Doing so may cause electric shock, injury or burn.
Prohibited

Handle the charging connector carefully since it is heavy.
It may hurt your wrist or back or cause injury. It is recommended to hold it with both hands.
MUST

Do not join cables to increase their length.
Prohibited

Doing so may cause electric leakage from a joint, which may in turn result in fire or electric shock.
Use the product within the reach of the cable.

Do not drive the vehicle while the charging connector is left inserted.
Doing so may cause an accident.
Prohibited

8

Safety precautions

Power off the product during maintenance.
Failing to do so may cause electric shock or injury.
MUST

Do not touch the terminal with a wet hand.
Doing so may cause electric shock or injury.
Prohibited

Safety precautions

9the product in disregard of this symbol may cause injury or damage to
Caution Mishandlingproperty.

Use the product in the ambient temperature ranging from -40°C to +60°C.
MUST

Using the product at a temperature outside the above range may cause the charging connector to
malfunction. A low ambient temperature hardens the cable and makes it difficult to bend. A highambient temperature increases the surface temperature of the cable. Handle it carefully.

Store the product in the ambient temperature ranging from -40°C to +60°C.
Storing it at temperature outside the above range may cause the charging connector to malfunction.
MUST

Return the charging connector to the predetermined position after charging.
MUST

Failing to do so may cause malfunctioning, breakage or an accident.
Keep it with caution.

Exercise caution when touching the charging connector under the scorching
sun or in a cold area.
MUST

The surface of the charging connector may be very hot or cold, which may cause burn or frozen bite.

* The picture for each item is just an image. Pay attention to actions equivalent to those in the pictures.

10

Safety precautions

How to hold charging connector
Hold the grip with one hand and support the bottom with the other hand such that the Ejector button ispositioned on the level.
If you hold the connector with both hands, as shown in the following diagram, the Ejector button ispositioned on the level.
Top view

Ejector button

How to hold

Hold it with both hands

Holding it as shown in the diagram facilitates alignment of the guides (convexes) of the charging
connector with the grooves (concaves) of the vehicle inlet.
Note

The charging connector is heavy. It may hurt your wrist or back or cause injury. It is recommended to hold itwith both hands.

How to hold charging connector

11Positions and use of the ejector button
The Ejector button has three positions for use.

Neutral (Central position)
When the connector is not connected with the vehicle inlet, the Ejector button is at the central
position.
Central position

When connected properly (Protrudes most toward you)
When the connector is properly connected to the vehicle inlet, the button automatically protrudes
toward you. Charging can be started in this state.
Protruded mostThe surface of the button flushes with the surface of the body.

When removing the connector (Press the button into the inside)
To remove the connector from the vehicle inlet, press the button into the inside. Pressing the button
into the inside unlocks the connector from the vehicle inlet, allowing you to remove it.
Press the button into the inside

12

Positions and use of the ejector button

How to use the product
Connecting charging connector
NotePark your vehicle at a position closer to a charging connector or a charging station such that the cable is nottensioned.

1.

Confirm that the housing and the vehicle inlet contain no foreign substance.
If either of them contains a foreign substance, remove it in accordance with the maintenance section(pages 16 to 18).

2.

Hold the charging connector with hands, align the guides (convexes) with thegrooves (concaves) in the vehicle inlet and insert the connector straight.
Confirm that the button is at the neutral position. When the Ejector button most protrudes toward you,press the button until it returns to the neutral position.
Insert the housing until it stops.
Note

Do not press the Ejector button when inserting the connector. Do not insert the connector while the button ispressed. Doing so prevents proper connection.
Align the guide (convex)
with the groove (concave).

Hold it such that the button ispositioned on the level.

Vehicle inlet

Insert it until it
stops.

Groove(concave)

When the connector is connected properly, the Ejector button protrudes toward you, allowing you tocharge the vehicle.
Button is protruded.

Memo

When you cannot insert the charging connector properly, press the Ejector button to pull it out. Confirm thatthe button is returned to the neutral position and then insert the charging connector again.

How to use the product

13

Note

Do not press the Ejector button while the housing is connected properly.

3.

Press the Start button on the vehicle charging
station.

Lit in red during charging.

When charging starts, the LED lamp of the charging connector
lights up in red.
Note

Be sure to confirm that the vehicle charging station indicates that the
charging is underway.

Removing the charging connector
When charging is completed, remove the charging connector.

1.

Confirm that the LED lamp of the charging connector is unlit.
When charging stops, the lamp goes out.

2.

Unlit

Press the Ejector button into the inside and then pull out the connector
straight.
Press the button
inside.

Pulled out straight3.

Confirm that the Ejector button is returned to the neutral position.

4.

Return the charging connector to the predetermined position.
Be sure to return to the predetermined position carefully.
Note• Exercise caution not to drop the charging connector.
• Do not twist the charging cable when returning the connector to the vehicle charging station.

14

How to use the productWhen stopping charging in the middle
You cannot remove the charging connector from the vehicle inlet during charging.
Be sure to stop charging as shown below before removing the connector.
Note

Do not pull it out by force. Doing so may damage the vehicle connector or the charging connector.

1.

Stop charging and confirm that the LED lamp of the charging connector is unlit.
Unlit

Memo

Confirm that vehicle charging station also indicates that charging stops.

2.

Press the Ejector button into the inside and then pull out the connector
straight.
Press the button
inside.

Pulled out straight3.

Confirm that the Ejector button is returned to the neutral position.

4.

Return the charging connector to the predetermined position.
Be sure to return to the predetermined position carefully.
Note• Exercise caution not to drop the charging connector.
• Do not twist the charging cable when returning the connector to the vehicle charging station.

How to use the product15

Maintenance
To use the product safely, be sure to perform daily check, maintenance and regular checks.
If the product is in an unusual state, stop using it immediately and take appropriate measures.
Be sure to observe the following rules• Power off the vehicle charging station before starting maintenance. Take measures to prevent power-on
during maintenance.
• Place the charging connector in a stable place before inspection. Failing to do so may drop the product, which
may cause injury.
• Do not touch the terminals.
• Do not pour water on the charging connector. Doing so may cause electric shock.
• Do not directly spray detergent to the product. Once detergent enters the inside of the charging connector, it is
attached to internal electronic parts and cause corrosion, which in turn results in malfunctioning or breakdown.
Be sure to soak a cloth with detergent.
• Do not use gasoline, benzine, thinner, polishing powder, detergent, wire wool, metal brushes, scrubber, or polishingsponge. They may degrade the surface of the charging connector to cause peeling-off, discoloration or breakage ofresin parts. They may degrade the surface of the cable and thus damage the cable.

Daily inspection and maintenance
Perform daily inspection and clean the product each time it becomes dirty.
In particular, always keep the portions that come into contact with a hand, such as the grip and theEjector button, clean.
Recommended frequency for inspection: Each time the product is used.
No.

Inspected
portionInspection item

Measures1

Charging
connector(Inspection otherthan visual)

Isn’t an unusual sound heard when
shaking the charging connector?

• When an unusual sound is heard, contact
your distributor.

Isn’t an unusual smell felt from thecharging connector?

• When an unusual smell is felt, contact your
distributor.

Surface of thecharging
connector(Portions that canbe visuallyinspected)

Don’t a portion that comes into
contact with a hand, such as the grip
and Ejector button, have dirt?

• Soak a soft cloth with water, squeeze thecloth well to remove water and wipe off dirt
from the surface of the charging connector.

Doesn’t it have deformation, cracking
or breakage that can be visuallyinspected?

Around or inside
the housing(Other thanterminals)

Doesn’t it have water drops or foreign
substances attached?

• If the housing has deformation, cracking or
breakage, replace it.
• If portions other than the housing has
deformation, cracking or breakage, contact
your distributor.
• Blow off water drops or foreign substanceswith an air duster or blower commerciallyavailable.
• Cleaning the interior of the opening with abrush or cloth may damage terminals. Do
not clean it by the method other than theabove.
• If they cannot be removed by the above
method, contact your distributor.

2

3

16

MaintenanceNo.
4Inspected
portionTerminal

6(Two) crossshaped walls inthe signal terminal
section(See the following
diagram ①)
Ejector button

7

Latch

8

Screw

9

Cable

5

Inspection item

Measures

Doesn’t it have water drops, dust or
foreign substances attached?

Doesn’t the seal of the housing or
each terminal and the resin aroundthe terminals, as shown in the
diagram ①, have deformation ordamage that can be visuallyinspected? (See the following
diagram ①)
Doesn’t the resin cap of the power
terminals come off? (See thefollowing diagram ①)
Don’t they have deformation,
cracking or breakage that can bevisually inspected?

• If it is damaged or lost, contact your
distributor.
• If it has unusual conditions, contact your
distributor.

Doesn’t it have deformation, cracking
or breakage that can be visuallyinspected?
Does the latch work in conjunction
when the Ejector button is pressed?
Does the latch return to the original
position when the button is released?
Doesn’t it have deformation, cracking
or wearing that can be visuallyinspected?
Is the latch lowered when pressedwith hand? Does the latch return tothe original position when the button
is released? (See the following
diagram ②)
Aren’t some screws loosened or
missing?
Doesn’t it have wearing or cracking
on the surface?
Isn’t the internal wire exposed?
Doesn’t it have looseness at theconnection with the charging
connector?
Isn’t the cable twisted?

Diagram ①• Blow off water drops, dust or foreign
substances with an air duster or blower
commercially available.
• If they cannot be removed by the above
method, contact your distributor.
• If it has unusual conditions, contact your
distributor.

• If it has unusual conditions, contact your
distributor.

• If it has unusual conditions, contact your
distributor.

• If some screws are loosened or lost,
contact your distributor.
• If it has unusual conditions, contact your
distributor.

• Rectify the twisted cable.

Diagram ②
Seal of housing
Resin cap

When pressed

When released

Cross-shaped wall

Maintenance17

Regular checks
Recommended frequency for regular checks: Once a year
No.

Inspected
portionInspection item

Measures1

Terminal

Doesn’t the lowering of amoving plate peel off terminal
coating to expose the basemetal? (Exercise caution not
to damage terminals whenlowing a moving plate)Thin terminal: Isn’t the basemetal exposed on thesurface of a terminal?
Doesn’t it warp ordeform?

• If the base metal is exposed, contact your
distributor.

2

Moving plate(See thefollowing
diagram ③)

Don’t they have deformation,
cracking or breakage thatcan be visually inspected?

• If it has unusual conditions, contact your
distributor.

3

LED lamp

Does it light up during
charging?

• If it does not, contact your distributor.

4

Insertion/pullingout

Is insertion into or pulling out
from the vehicle inlet
smooth?

• If it has unusual conditions, contact your
distributor.

Does a plate move smoothly
when pressed? (The plate
must not come into contact
with the terminal)

Diagram ③

Moving plate

18

MaintenanceWhen you have a problem
Be sure to check the following items before making an inquiry. If your problem still persists, contact your
distributor.

 Cannot charge
Symptom
Cannot charge thevehicle.

Possible causes
The charging connector is notinserted into the vehicle inlet
properly.

The charging connector, vehicle
inlet, or vehicle charging station
malfunction.
The Ejector button
does not protrude fromthe rear of the body.

Measures• Press the Ejector button to pull out the charging
connector and then re-insert it.
• Confirm that the Ejector button is at therearmost position. If the button is at the neutral
position or remains pressed inside, press theEjector button to pull out the charging
connector and then re-insert it.
• Contact your distributor.

Foreign substances are in the
gap between the Ejector button
and the body of the charging
connector.

• Blow them off with an air duster or blower
commercially available.
• If it cannot be removed by the above method,contact your distributor.

The Ejector button is frozen.

• Remove the ice.
• If it cannot be removed by the above method,contact your distributor.
• Contact your distributor.

The Ejector button malfunction.
Although the vehicle
charging station
indicates “charging isunderway”, the LED
lamp of the charging
connector is not lit.

The charging connector
malfunction.

• LED may malfunction. Contact your distributor.

Charging stops in the
middle.

The charging connector, vehicle
inlet, or vehicle charging station
malfunction.

• Contact your distributor.

When you have a problem

19 Cannot pull out
Symptom
Cannot pull out the
charging connector
from the vehicle inlet.

Possible causes
Charging is underway.
• The LED lamp of the charging
connector is lit in red.
• The LCD screen of the vehicle
charging station indicates thatthe charging is underway.
You are trying to pull out theconnector without pressing theEjector button inside.
The charging connector or thevehicle inlet malfunction.

Cannot press theEjector button. It does
not move.

The Ejector button
protrudes afterpressing it inside.

20

When you have a problem

Measures• Wait until charging is complete. The charging
connector cannot be removed during charging.
• To terminate charging in the middle, refer topage 15.

• Press the Ejector button into the inside andthen pull out the charging connector. Pressing
the Ejector button into the inside releases thelock against the vehicle inlet.
• Contact your distributor.

You are pressing the Ejector
button from the top to the bottom.

• Press the side face, having theEjector button into the inside.

The Ejector button malfunction.

• Contact your distributor.

The Ejector button is frozen.

• Remove the ice.
• If it cannot be removed by the above method,contact your distributor.
• Pull out the charging connector while theEjector button is pressed into the inside.
Pressing the Ejector button into the inside
releases the lock against the vehicle inlet.

The Ejector button malfunction.

mark, of the Cannot insert
Symptom
Cannot insert theconnector into thevehicle inlet.

Possible causes
The Ejector button is not at theneutral position.

Foreign substances are attachedto the terminals.

The vehicle inlet is clogged withforeign substances.

The charging connector isdeformed, or broken or
malfunction.
The vehicle inlet is deformed ordamaged or malfunction.

Measures• Press the Ejector button to return it to theneutral position and then re-insert theconnector. The connector cannot be inserted
unless the Ejector button is at the neutral
position.
• If pressing the Ejector button does not return itto the neutral position, the charging connector
may be broken. Contact your distributor.
• Blow them off with an air duster or blower
commercially available.
• If it cannot be removed by the above method,contact your distributor.
• Blow them off with an air duster or blower
commercially available.
• If it cannot be removed by the above method,contact your distributor.
• Contact your distributor.

• Confirm the action taken on the side of vehicle.

 Cannot be locked
Can be inserted into
the vehicle inlet, but isreadily removed.

The Ejector button was pressed
after insertion.

You are trying to insert theconnector while the Ejector button
is pressed.
The charging connector
malfunction.
The vehicle inlet malfunction.

• Pressing the Ejector button unlocks theconnector. Do not press the Ejector button after
insertion.
• The Ejector button protruding from the rear of
the body indicates that the connector isinserted properly.
• Insert the connector without pressing theEjector button. Pressing the Ejector button
releases the lock, allowing the connector to be
removed from the vehicle inlet.
• Contact your distributor.
• Confirm the action taken on the side of vehicle.

 Other
Symptom
LED is not lit during
charging.

Possible causes
LED is broken.

Measures• Contact your distributor.

When you have a problem

21Installing holder
Product name

: Charging connector holder

Yazaki product number (For reference): 7225-5396-3W (with cap that opens leftward)
7225-5397-3W (with cap that opens rightward)
7225-5398-3W (No cap)

The charging connector can be used outdoor but it is recommended that the charging connector holder
should be installed at a position that is not directly exposed to rain or snow. Failing to do so may
accelerate degradation.
Hold the charging connector holder while the housing is inserted properly. Failing to do so may cause
the holder to drop.
With reference to the following installation dimensions, install the charging connector holder in thevehicle charging station.

A sharp edge or something that interferences with the connector, if any, in the connector accommodating
portion of the vehicle charging station may damage the exterior of the connector. It is recommended totake measures against interference.
An excessive force applied to the holder may damage it.
* For how to insert or remove the connector into or from the holder, refer to “How to Use” (Page13).

22

Installing holder

Recommended installation angle

Recommended mounting shape
Recommended mounting bolt: M6

Installation not at recommended installation angle
Installing the holder not at the recommended installation angle may cause the charging connector todrop, which may result in injury.
To install the holder not at the recommended installation angle, support the charging connector andcable with a retainer.

Installing holder

23

Specifications
Japanese specifications
FormatPower
circuit
Rated
voltage
SignalcircuitPower
circuitRated
current
SignalcircuitPower
circuit
Used wire
Signalcircuit
Outer dimensions
WeightOperating temperature
Insulation resistanceWithstand voltage
Solenoid
Conformed laws andregulations
Conformed standard
Certifying body
MarkingSpecifications
DC 500 V or less
12 V or less
125 A or less
2 A or less
33 mm2 × 2
0.8 mm2 × 7+0.8 mm2 × 2 (Locking circuit)
Width 85 mm × Depth 337 mm × Height 180 mm
1.3 kg (Weight of a single charging connector, excluding cable)-40ºC to +60ºC
5 MΩ or more (DC 500 V)
No insulation breakdown after application of AC 3000 V for ten
seconds
Coil resistance: 36 Ω ± 10%, operating voltage: DC 12 V ± 10%-

The charging connector has two versions: STANDARD and ADVANCED.
Install the connector of a right version that meets the specifications of a vehicle charging station in thestation.
Marking on the case
[STANDARD version]* For detailed circuit diagrams, refer to pages 27 and 28.

24

Specifications[ADVANCED version]

North American specifications
FormatPower
circuit
Rated
voltage
SignalcircuitPower
circuitRated
current
SignalcircuitPower
circuit
Used wire
Signalcircuit
Outer dimensions
WeightOperating temperature
Insulation resistanceWithstand voltage
Solenoid
Conformed laws andregulations
Conformed standard
Certifying bodySpecifications
DC 500 V or less
12 V or less
125 A or less
2 A or less
2AWG × 2
18AWG × 7 + 18AWG × 2 (Locking circuit)
Width 85 mm × Depth 337 mm × Height 180 mm
1.3 kg (Weight of a single charging connector, excluding cable)-40ºC to +60ºC
5 MΩ or more (DC 500 V)
No insulation breakdown after application of AC 3000 V for ten
seconds
Coil resistance: 36 Ω ± 10%, operating voltage: DC 12 V ± 10%
National Electrical Code NFPA 70
UL2251 Third Edition
Underwriters Laboratories

Marking

The charging connector has two versions: STANDARD and ADVANCED. Install the connector of a rightversion that meets the specifications of a vehicle charging station in the station.
* The operating temperatures are those guaranteed by us and different from those at which safety iscertified.
Marking on the case
[STANDARD version][ADVANCED version]* For detailed circuit diagrams, refer to page 27 and page 28.

Specifications

25

European specifications
FormatPower
circuit
Rated
voltage
SignalcircuitPower
circuitRated
current
SignalcircuitPower
circuit
Used wire
Signalcircuit
Outer dimensions
WeightOperating temperature
Insulation resistanceWithstand voltage
Solenoid
Conformed laws andregulations
Conformed standard
Certifying bodySpecifications
DC 500 V or less
12 V or less
125 A or less
2 A or less
35 mm2×2
0.8 mm2 × 7+0.8 mm2 × 2 (Locking circuit)
Width 85 mm × Depth 337 mm × Height 180 mm
1.4 kg (Weight of a single charging connector, excluding cable)-40ºC to +60ºC
5 MΩ or more (DC 500 V)
No insulation breakdown after application of AC 3000 V for ten
seconds
Coil resistance: 36 Ω ± 10%, operating voltage: DC 12 V ± 10%
Low Voltage Directive 2006/95/EC
IEC 62196-3:2014 excluding Clause 25.301
TÜV Rheinland

Marking

The charging connector has two versions: STANDARD and ADVANCED.Install the connector of a rightversion that meets the specifications of a vehicle charging station in the station.
* The operating temperatures are those guaranteed by us and different from those at which safety iscertified.
Marking on the case
[STANDARD version]* For detailed circuit diagrams, refer to pages 27 and 28.

26

Specifications[ADVANCED version]

Terminal array

Front view

Empty circuit

For the circuit
diagram, refer tothe following
page.

Terminal array diagram

Specifications

27

Circuit diagram of STANDARD version

Circuit diagram of ADVANCED version

28

Specifications

Warranty [CHAdeMO DC charging connector (CHV-04)]
This product (charging connector) is delivered after strict quality control and inspection.
Should your product malfunction under normal use conditions, this document guarantees that repair
services are provided without any charge under the following conditions.

 Period and scope of warranty
1.

2.

3.

4.

*

*

Warranty period: This product (charging connector) is covered by the repair services for
one year from the manufacturing date without any charge.
In case of 2), 3), 4) or 5) of 3, repair services are provided at customer's cost.
If a warranty period is separately agreed upon with our sales representative or distributor,
the individual agreement shall prevail.
 How to confirm manufacturing date
 The manufacturing date is determined from a serial number printed on the product.
 The serial number is printed on the cable where is under the connector grip.
 How to read a manufacturing date from a serial numberEx)
13 01 23 - 001① ② ③ ④
① 13:•••
Indicates the year of 2013.
② 01:
•••
Indicates January
③ 23:
•••
Indicates the 23rd.
④ 001: • • •Manufactured first on the day indicated by ①, ② and ③.
After the warranty period: Repair services are provided at customer's cost. For malfunctioningor breakage due to our defect in design or manufacture, repair services will be provided without
any charge.
For malfunctioning or breakage due to the following causes, repair services will be provided
at customer's cost.
1) Malfunctioning or breakage of a product after the expiration of the warranty period
2) Malfunctioning or breakage due to abuse, installation or transportation performed under
the responsibility of a customer
3) Malfunctioning or breakage due to repair or alternation using parts other than thosespecified by us
4) Malfunctioning or breakage due to repair or alternation performed by service providers
other than us or designated by us
5) Malfunctioning or breakage due to natural disaster, such as earthquake and fire, orother force majeure
We will not compensate for any secondary damage, including injury of a user or damage toother equipment or property, caused by an accident arising out of or in connection with
operation methods other than those set forth in this Instruction Manual.
This warranty guarantees that we will provide repair services without any charge for theperiod and under the conditions set forth herein. This warranty does not limit the legal
rights of customers against the issuer of this warranty (company responsible for warranty)
and other operators.
For repair services provided after the expiration of the warranty period and periods to retainparts used for repair, contact your distributor or our sales representative.

YAZAKI Corporation
Yazaki Parts Co., Ltd.
17th Floor, Mita-Kokusai Bldg., 4-28 Mita 1-chome, Minato-ku, Tokyo
Warranty

29