AFC3000 MFC-S008 System - Features

NO.240603-EN

MICRO NUTRUNNER

1Feature 1
Minimizing equipment height・Compact tool ideal for tightening small screws
・Minimizing installation space by integrating
vacuum head into main body

Vacuum Supply Port

Micro-Nutrunner tool

172mm(Actual Size)2

Feature 2
Torque accuracy unaffected by robot operation
・Minimizing the effect of external force on torque accuracy by integrating a torque transducer into the toolFeature 3
Ultra-low torque detectable
・Providing highly accurate tightening by using low-inertia servo motor
・Detecting Screw rotation angle by using built-in resolver
・Displaying torque with high resolution, 0.001 Nm

Built-in resolver

Servo motor

Built-in torque transducer

Feature 4
Vacuum head integrated into the main body (Option)
・Easy to install vacuum head to tool body
・Vacuum head tip designed to screw shape (replaceable tips)
・Supporting multi-materialization of small screws (corresponds to non-magnetic threads such as stainless steel
and carbon)

Vacuum head (DDK)

Vacuum head (SAWA)

Made of rust-resistant

Dedicated design according

stainless steel

to the screw3Feature 5
Single Phase Power – No Transformer or 3 phase power required
・100 ~ 230VAC Single Phase plus 24VDC for control power

Feature 6
AFC3000 Software - Multiple Language Support
・Software has language in English, Japanese, Chinese and Korean
・Selectable in the software configuration
OSWindows 7, 8, 10 (32/64bit)

Connection to PC

EthernetFeature 7
Now on AFC3000 Platform!
・Multi-Spindle connectable / controllable, Programmable Sequencing, Data monitoring / saving
・Fieldbus I/O Interfaces (Ethernet I/P, Profinet, Devicenet, CCLINK IE, etc.)
・AFC3000 Software

4System Configuration

ServerEthernet

AFC3000 Software

Field Bus Interface (option)

Station A

Station A

Master Spdl.1

Slave Spdl.2

Up to 32SP

Peripheralequipment *1

I/O (Stand Alone)

MFT TOOL

Screw Vacuum HeadVacuum *2

Screw Feeder*1）Refer to “Peripheral equipment (Reference)”.
*2）Refer to “Vacuum specification” for an air circuit diagram of the optional vacuum mechanism.

5

Controller Specification

Item
ModelInput Power
Number of Connected Spindles

Description
MFC-S008
Motor Power: Single Phase AC100-230V±10% 50/60Hz
Control Power: DC24V±10% 0.5A
Up to 32
Ethernet: 1ch

External Communication

RS232C: 1ch
Discrete I/O: 12points each (PNP/NPN Bi-Polarity)

Display・Operation
Monitor Function

MFC-DP1: 7 segment LED indicator（6rows×2 lines）Removable, function keys,result display, error code display, monitor display, various status LED
Analog Output: Torque, angle pulse, current & speed
Torque Method, Angle Method & Yield Method (option)

Fastening Control

Offset Check
CW/CCW Fastening direction
Spindle Synchronization

Judgment Function
After Fastening Operations

Torque (Peak, Final), Angle, Time, Torque Rate (3 zones), Number of Revs., Snug
Torque, Differential Angle
Reduction of torque reaction, Reduction of socket sticking (1 pulse reverse),
Torque recovery, Spindle Lock (Hold)
Self-Diagnostics：
Tool ID Check, Cable disconnection check, Torque transducer zero / cal level

Quality・Safety Function

check, Memory check, inter-spindle communication check
Overload, Overheat, Overcurrent, power supply voltage, resolver, Current
sensor checks

Sequence Function

No. of Sequences: 32（with Multi setting）
No. of Parameter sets: 32 (Torque, Angle, Speed & Time setting)6I/O Interfaces – Expansion Unit 1
Available I/O interfaces allows connection to the system PLC using the PLC communication method
Item

Model
MFC-EN: Ethernet/IP

Industrial Ethernet

MFC-PN: PROFINET I/O
MFC-EC: EtherCAT
MFC-CI: CC-Link IE Field
MFC-CC: CC-Link V2Fieldbus

MFC-DN: Device Net
MFC-PB: Profibus DP-V1

Discrete I/O

MFC-DT: Extended I/O (32 points each)7

Data Interface – Expansion Unit 2
Even without an upper level data server, data can easily be saved via compact flash (CF)項目
MFC-CF

内容
Save Fastening data and torque curve data to CF (max. 32GB)
Save Fastening data and torque curve data to CF (max. 32GB)

MFC-CFEN

Includes optional ethernet for special data protocols (Toolsnet、Q-das, OpenProtocol compatible network module

Link Part ID to Fastening Data
The RS232 input port allows you to send Part ID data to the controller to be ‘married’ to the fastening data
(operation result and torque curve) each cycle. Part ID may also be sent via fieldbus interface messaging(Note: not all fieldbus interfaces support data messaging)

Part ID Input(Up to 32 characters)

MFC-CF

MFC-CFEN

Automatic Configuration Backup File
Automatically back up the latest parameter file in the Compact Flash ® card (CF card) allowing quick recovery incase of failure. (This function is enabled when writing from the AFC3000 user console software).
8Tool Specification

Max. TorqueMax. Speed

Output Shaft

WeightFull Length

[Nm]

[rpm]

[mm]

[g]

[mm]

MFT-080M10-S1

0.8

2220

Hex.6.35

660

215.5

MFT-160M10-S

1.61250

Hex.6.35

680

215.5

MFT-240M10-S

2.4

800

Hex.6.35

680

215.5

Model

OthersItem

Description

Pressing load at tightening

About 6.67N（=0.68 kgf） (*1)

*1: An example for M3 pan-head screw (MFT-080M10-S1)

Vacuum specification(Supplied by user) (An example for M3 pan-head screw)
Reference screw pressure

Reference nutrunner

Reference Vacuum(negative pressure)tool weight

Air Circuit Diagram

DDK vacuum-30kPa ～ -50kPa (*2)(920g) *1

Refer to the separate document

SAWA vacuum-80kPa ～(720g) *1"13T - 15007H 1/1".

Item*1 Vacuum head shape changes theoverall tool weight.

9CE Marking
We would appreciate it if you would contact us about CE marking.
Our products shall be used with being installed into equipment. Therefore, our CE
declaration of conformity shall fall within the scope of EC directives for an instrument
incorporated in equipment. Our declaration shall give no guarantee in conformity of EC
directives for your machines or whole equipment into which our products are installed.
When your equipment into which our products are installed is exported to or used inregions of Europe as a finished product, you shall ensure your own CE declaration ofconformity for the equipment.

10Accessory
Item
Tool Cable（robot）

Model
C30-FT2-M＊

Description
Length：3m,5m,10m
Length：3m,5m,10m

Extension Tool Cable

C30-FT2-M＊-E＊ Please use one extension cable with a total cable
length of 15m or less.

Control Power Cable

C30-DM2-M＊

Length：2m,5m

Drive Power Cable

C15-D1-M＊-UC

Length：2m,5m

I/O Cable

C30-SU1-M＊

Length：2m,3m

Vacuum Adaptor
MFA-AY01(14T-19012)

Contact us for details

Base Unit
MFA-CS01-A(14T-20025-A+C)
MFA-CS01-B

Contact us for details(14T-20025-B)
Spindle Adaptor
11T-19013-T

Contact us for details

11Peripheral equipment (Reference)
BitTypePhillips

TorxSize

Screw SizeModelNo.0

M1.4～M2.6

V-17 NO.0x7x75(3x30)

No.1

M2～M2.6

V-17 NO.1x7x75(3.5x30)

No.2

M3～M5

V-17 NO.2x7x75(3.5x30)

No.1

M2～M2.6

RBA-E1H6.35SL100φ4x70

No.2

M3～M5

RBA-E2H6.35SL100φ4x70

T6M2

RB-ET6H6.35SL100φ4x70

T8

M2.6

RB-ET8H6.35SL100φ4x70

T10

M3

RB-ET10H6.35SL100φ4x70

T20

M4

RB-ET20H6.35SL100φ4x70

T25

M5

RB-ET25H6.35SL200φ4.6x20

Screw Size

Model

M2

RB-AY2-E1H6.35SLG40L100

M2.6

RB-AY2.6-E1H6.35SLG40L100

M3

RB-AY3-E2H6.35SLG40L100

M4

RB-AY4-E2H6.35SLG40L100

M5

RB-AY5-E2H6.35SLG40L100

Contact information

http://www.ohmiseiki.co.jp/

https://sawahb.com/

Screw Vacuum HeadImage

Contact information

https://sawahb.com/

The consumables of Screw Vacuum Head (Rubber Head)Screw Size

Model

M2

A1920

M2.6

A1926

M3

A1930

M4

A1940

M5

A1950

Contact information

https://sawahb.com/

Screw Feeder
Image

Contact information

Sems Screw
M2~M5
https://sawahb.com/

http://www.ohtake-root.co.jp/

12Custom

Enable to approaching narrow areas
With external offset gear

Manual tightening
Pistol type
（14T-21034）

NOTE) Specifications and designs of the products are subject to change without notice due to improvements.

Head office: 1-54-1,Shimoishihara,Chofu-City,Tokyo 182-0034,Japan

https://www.daiichi-dentsu.co.jp
sales@daiichi-dentsu.co.jp

Phone: 81-42-440-1465 Fax: 81-42-440-1436
Kani Plant: 690-1, Omori, Kani-City, Gifu, 09—0238, Japan
Phone: 81-574-62-5865 FAX: 81-574-62-3523

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